FLOYD PRODUCTION EQUIPMENT is a division of

 FLOYD PRODUCTION EQUIPMENT is a division of FLOYDAUTOMATIC TOOLING LTD 17, Bondor Business Centre ‐ London Rd.‐ Baldock – Herts – SG187 6HP T: 01462 491919 E‐Mail: sales @floydautomatic.co.uk FLOYD PRODUCTION EQUIPMENT
A Division of Floyd Automatic Tooling Ltd
Swarfs spinning
Flexiline
Centrifuge type ECP100 and robot combinated
grapnel-emptying robot for swarf bin lifting,
transport and unloading
System type « Flexiline » for treatment of steel, stainless steel,
brass and aluminium swarf, oil and emulsion
Range of application:
For the treatment of swarf of various chips shape, various chip material with several kind of oils. This system
can process swarf without mixing the various material and the various oils. This machine is fully automatic
and autonomous, there is no need of people in charge of the swarf treatment. It is the solution that
definitively solves the swarf treatment problem in a turned part factory.
Advantages:
Automatic and autonomous running
Centrifuging of thin and curly swarf without any crusher
Treatment of up to 4 kinds of coolant without any mixing
Sloped bottom of the centrifuge, hence no coolant residue
Moisture after spinning less than 2%
Easy monitoring with digital screen
Various cycles according material and oil
Layout adapted to the available area and location of the containers
Running
Swarf is collected into conical bins at the
production machines.
Bins full of swarfs to de-oil are loaded on a
storage loading conyeyor. The recording is
made on the digital screen terminal: Select
the kind of material and the kind of oil in
the bin.
The 10“ sized colored interface terminal
allows very easy access to manual
operation, spinning times programming, to
log-in and password management, and of
course the material and oil selection for each
swarfs bin that is loaded in the machine.
The swarf bin is loaded into the spinner
without any spilling using the the grapnel
robot which has a pantograph design,
without any pouring. The bin itself is the
spinning drum: The centrifugal force makes
oil ascend along the bin conical wall. A
rotation free disc closes the bin from the
upper side, only the oil escapes out of the
bin during the spinning process.
The rotation speed and the spinning time are
programmable according each kind of
material and each kind of oil. The coolant
flows into tanks with several leakproof
compartments, each equipped with a level
sensor and a lifting pump. So it is possible
to store the oils into tanks, eventually with a
filtration system that allows to re-use the oil.
After the spinning cycle, the grapnel robot
takes the swarf bin and leaves it on the
emptying robot, which moves onto the
selected container in order to empty the dry
swarf. Afterwards, the robot transports the
empty bin to the unloading conveyor.
Flexiline system treating steel, stainless steel, aluminium and brass swarf with oil and emulsion.
2 spinners and 3 robots. Capacity: 1400 kg/h. Tanks for oils storage and filtration.
Flexiline system for brass, steel, stainless steel,
aluminium and titanium swarf with emulsion, oil, oil for
stainless steel and deep drilling oil. Machine layout like
an overhead crane for swarf dealing into 4 containers with
the loading plateform in the middle.
Flexiline system for steel, stainless steel, aluminium,
brass and bronze, with 2 spinners and rollers conveyor
for a 10 swarf bins loading.
Swarf spinning system for steel, brass and copper swarfs,
with vibrating separator for parts sorting.
PRODUCTION
EQUIPMENT
HenriFLOYD
PETIT-JEAN
S.A.S.
A Division of Floyd automatic Tooling Ltd
6017,
route
de Montferrond
MAGLAND
France
Bondor
Business74300
centre,
London–Road,
Tel: +33 450Baldock,
34 79 10 /Herts.
Fax: +33
450
34 79 04
SG7
6HP
Tel: 01462
491919
[email protected]
/ www.petit-jean-henri.fr
Curly swarf that are able to be spinned without
crushing in this machine.
Continuous
Spinning
Swarf treatment system with trolley loading and crusher for steel, equipped with continuous
cycle spinner type CC600 and conveyor with scrapers, for feeding swarf into the containers.
Range of application:
For treatment of fine metallic particles or crushed swarf, in large quantities, for one material
type only, for instance steel, brass or aluminium swarf, coming from lathes or milling
machines. Only one kind of coolant can be processed in this system.
Advantages:
Large treatment capacity
Automatic and continuous running
Very low moisture content after spinning, even for brass material
Automatic stop in case of prolonged interruptions in loading
Continuous rinsing of the bottom of the centrifuge
Low maintenance cost
Running
Continuous centrifuges C350 and C500
Metallic chips to spin are loaded in the centrifuge with
a conveyor. The motor of the conveyor is equipped
with a speed variator so as to perfectly adapt the
conveyor feed to the centrifuge output. Swarf falls in
the middle of the bowl of the spinner and is projected
to the wall thanks to the centrifugal force. It ascends
slowly along the bowl because they are pushed by the
following swarf coming after. A sieve screen all
around the top of the bowl allows the lubricant to
escape and fall into a circular channel and out of the
centrifuge. Coolant is constantly pumped into this
channel to avoid sediment settling. Dry swarf escapes
the bowl by the upper side and fall under the
centrifuge. They can be taken by a conveyor or
directly in a container.
Continuous centrifuge with cycle type CC600
Metallic chips to spin are loaded in the centrifuge with a
conveyor. The running time of the conveyor is adjustable and
set in accordance with the loading time of the centrifuge.
Swarf is falling on a ribbed disc located in the spinner drum
center, and is projected on the wall by the centrifugal force.
When the loading is over, the rotation speed increases and
runs during the programmed time (setable). A sieved screen
located in the middle of the drum allows the lubricant to
escape, and fall into a circular channel and out of the
centrifuge. A pump permanently rinses this channel to avoid
sediment settlement. When the spinning time is over, dry
swarf falls under the centrifuge. A vibrating motor shakes the
drum for a few seconds in order to remove swarf stuck on the
wall and a blowing nozzle clears the slots of the sieve screen.
Next cycle then starts. Swarf can be taken by a conveyor or
falls directly in a container.
Implantations of transport, crushing and spinning for steel
and aluminium swarf in an automotive factory. Flow: steel
1500 kg/h, aluminium 500 kg/h
Transport, crushing and spinning aluminium swarf
system. Flow: 300 kg/h
C350
C500
CC600
Dimensions
A (mm)
294
334
411
B (mm)
134
174
164
C (mm)
350
490
700
D (mm)
1096
1196
1245
E (mm)
353
347
227
F (mm)
563
597
506,5
G (mm)
891
991
1064
H (mm)
708
868
952
I (mm)
797
958
1051
J (mm)
877
1038
1131
K (mm)
708
868
950
L (mm)
20
20
22
M (mm)
36,8
50,25
54,36
N (mm)
-
-
506,5
O (mm)
-
-
212
SE (inch)
2"½
2"½
2"½
SF (inch)
1"
1"
¾"
SN (inch)
-
-
3/8"
Characteristics
Power (kW)
1,5
3
3
Speed (rpm)
980
980
980
Voltage (V)
380V / 50 Hz
380V / 50 Hz
380V / 50 Hz
Flow (m3/h)
0,5
1
0,3
CAD layout of a loading, crushing and spinning system for
steel and stainless steel swarf, unloading into 3 containers
Flow: 200 kg/h
Spinning system of brass swarf with oil and with emulsion
in an automotive factory. Dry swarf are loaded into a silo
outside the building. Flow: 500 kg/h
Transport, crushing ans spinning system for steel swarf in a
subcontracting company. Flow: 250 kg/h
Henri PETIT-JEAN S.A.S.
60 route de Montferrond 74300 MAGLAND – France
Tel: +33 450 34 79 10 / Fax: +33 450 34 79 04
[email protected] / www.petit-jean-henri.fr
Chip conveyor and
filtration for CNC lathe
Chip conveyor for Tornos Sigma 20 CNC lathe. Perforated hinged steel belt,
sedimentation tank. Treated material: stainless steel.
Range of application:
Extraction of swarf outside the machine tool, with a low residue of swarf into the oil.
Additionnal tank for oil storage, which is pumped into the machine tank, then filtered. The
coolant comes directly from the filtered oil tank to the tools, so always with clean oil.
Advantages:
No need to clean the lathe oil tank
Win machining time (1h to 2h per day)
Work always with clean oil
Compact layout
Conveyor design studied for a very low residue of thin swarf into oil
Conveyor for brass swarf extraction for a
Citizen M32 CNC lathe.
Oil fltration tank for CNC lathe with
filter media 50 µm and HP 70 bars
pump, volume 450 liters.
Oil fltration tank for CNC
lathe with filter media 50
µm and HP 18 bars pump .
Oil storage tank with centrifuge
filter 10 µm, 70 l/min
Conveyor for brass swarf extraction
for a Tornos Sigma 32 CNC lathe.
Prod_Equip_Logo.pdf 01/03/2012 13:12:13
Conveyor for aluminium swarf extraction for a
Star SV32JII CNC lathe.
Conveyor for stainless steel swarf
extraction for a Tornos Sigma 20
CNC lathe.
Henri PETIT-JEAN S.A.S.
60 route de Montferrond 74300 MAGLAND – France
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Tel: +33 450 34 79 10 / Fax: +33 450 34 79 04
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[email protected] / www.petit-jean-henri.fr
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