Galileo MDS1 Ring Spinning Frame

Galileo MDS1 Ring Spinning Frame
MARZOLI
Marzoli
The value of being a Smart Company
Experience and technology. Passion
and research. Perfect fusion between
competence and technology, know-how and
experimentation, capacity and commitment.
Marzoli is the only European manufacturer
able to produce complete lines for opening,
preparation and spinning, advising the
clients on the current tendencies and
carefully assessing the market conditions
in which the client is operating.
Not only that. Marzoli can also offer
solutions for the nonwoven industry,
for fiber processing and the formation
of the web. Marzoli’s philosophy is to be
the only partner for the client in order
to simplify, if not even avoid, any problem
related to project management: from
the preliminary study to the construction
of the plant, from the start-up of the lines
to their optimization.
The care given to every detail differentiates
Marzoli from any other supplier.
A new project is an additional opportunity
for innovation, a new occasion to work
in team with the customer for the
achievement of a common objective.
36,000 m2
TOTAL AREA
Over 160
YEARS OF SUCCESSES
Over 70
COUNTRIES WITH ACTIVE CLIENTS
COMPLETE SPINNING LINE
COMPLETE OPENING LINE
CARD
DRAW FRAME
COMBING SECTION
ROVING FRAME
SPINNING FRAME
TRANSPORT SYSTEMS
PRODUCTION MANAGEMENT
PLATFORM
REMOTE MAINTENANCE
2
s
m
a
T
VALUE ADDED SOLUTIONS
REMOTE MAINTENANCE
PRODUCTION MANAGEMENT
OPENING
SECTION
COMBING
SECTION
NON
WOVEN
SPINNING
SECTION
WOVEN
INDUSTRY
APPAREL
HOME
For the implementation of its solutions,
Marzoli draws on advanced electronics
and innovative systems for production
management, ‘smart’ tools through which
the client can reach the desired returns
on investment. Beside the three perfectlyintegrated sections (opening and carding,
combing and spinning), Marzoli offers two
software platforms that allow to control,
optimize and monitor the production
process in a simple and effective way.
The synergies with Camozzi Group have
enabled Marzoli to draw on an extensive
heritage of technical, methodological
and R&D competences that stem from
the different production realities comprising
the Group, all operating in a Total Quality
regime. With one single machine or with
a complete spinning line, the result that
Marzoli assures to the client is always
the same: the perfect match with the
agreed technical features, with qualitative
and managerial performances that are
perfectly in line with the Group standards,
as required by the common philosophy
and ethic values.
3
MARZOLI
Galileo / MDS1 Ring Spinning Frame
FULLY ELECTRONIC MACHINE UP
TO 1,824 SPINDLES
GREAT ENERGY SAVINGS
LOW MAINTENANCE
GREAT PRODUCTIVITY
HIGH FLEXIBILITY
BUILT IN FANCY YARN DEVICE
NEW COMPACT YARN APPLICATION
Advancements in spinning frame technology
In recent decades technological progress
of ring spinning frames has been restless.
Product innovations have allowed to
produce new types of yarn (e.g. compact
yarn), to increase output volumes and
to lower investment and operating costs.
Marzoli MDS1 spinning frame sets the lead
in this process of continuous technological
advancement, pursuing the objectives of
productivity, efficiency and flexibility.
The MDS1 ring spinning frame is a fully
electronic frame with independent drives
for spindles, the ring rail and the drafting
system. The electronic coordination of these
drives ensures the perfect synchronization
of all working organs with a drastic
reduction of mechanical transmission.
This entails less friction, fewer vibrations
and fewer transmission organs (e.g. gears,
pulleys, shafts) with substantial savings on
energy consumption and maintenance costs
(fewer transmission organs require less
lubrication and a big economic advantage
4
for the spare parts department).
Marzoli spinning frame also scores very high
on productivity. Thanks to its multi motor
drive for the spindles (Marzoli patented),
with one tangential belt for each motor
driving up to 192 spindles, the MDS1
spinning frame can work at higher speeds
and can be equipped with up to 1,824
spindles. This allows customers to produce
the same quantity of yarn with fewer
machines and benefit from substantial
investment savings.
core-spun, double roving, slubbed and
compact. All these upgrades can be easily
installed and perfectly integrate with the MDS1
spinning frame, making it one of the most
flexible machines available on the market.
The MDS1 spinning frame guarantees high
flexibility too. All technological parameters
(count, S or Z twist, bobbin build, speed)
are set directly on the touch screen and all
the production receipts can be stored and
recalled at any time, saving time during lot
changes. Moreover, the particular geometry
of the feeding creel, the integrated slubbing
device and the new compact application
allow to produce any type of yarn: Lycra,
• Number of spindles up to 1,824.
MDS1 design features
• Independent drives for spindles, ring rail
and drafting system.
• Multi-motor drive system for spindles
with tangential belt up to 192 spindles
per motor.
• System to drive the bottom drafting
cylinders with timing belt.
• Setting of all technological parameters
(count, S or Z twist, bobbin build,
speed) directly on the touch screen
with possibility to save the programs.
• Built-in fancy yarn device.
• New compact yarn application.
GALILEO | MDS1 RING SPINNING FRAME
REDUCED YARN BREAKAGES
MORE YARN PER TUBE
FEWER DOFFING CYCLES
Spindle speed adjustment & Tubes geometry design
to boost productivity and efficiency
Variable speed during
the formation of bobbin bottom
The speed is programmable in order to mantain the regularity
and costancy of yarn tension and minimize energy consumption
Time
of formation
of the bobbin
bottom
Variable speed during the
end of bobbin formation
Spindle RPM
Speed at the end of bobbin formation
(start of the doffing cycle)
Speed for coils binding
and underwinding
Time
Bobbin
bottom
Bobbin
building
Spindle speed adjustment
Tubes geometry
The speed of the spindles varies in order
to maintain the yarn tension constant.
This allows to minimize yarn irregularities
and breakages and work at higher speed.
• Marzoli uses a thinner tube with higher
taper value (1:64 instead of the usual
1:38). This allows spinners to wind
more yarn per tube, reaching a higher
bobbin weight (up to 10% more), and
have fewer doffing cycles.
In case of power fault the computerized
system controls the stop of the machine
and avoids yarn breakages.
End of bobbin Coils binding
formation
and underwinding
steel bar
• One winding geometry for tubes from
180 mm to 260 mm; intermediate steel
bar to control the yarn for tubes up to
230 mm to keep the spinning angle
variation inside the best theoretic range.
465mm
Start
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MARZOLI
LOWER MECHANICAL FRICTION
FEWER TRANSMISSION ORGANS
HIGHER EFFICIENCY
SAVINGS ON MAINTENANCE
AND SPARE PARTS
EASY SETTING OF MAIN DRAFT
AND TWIST VALUES
MDS1 driving section
The MDS1 spinning frame is moved by a
set of indipendent drives for spindles, the
ring rail and the drafting system. All these
drives are coordinated by state-of-the-art
electronics which ensures the perfect
synchronization of all working organs
with a sharp reduction of mechanical
transmission. This entails substantial
benefits for the customer: higher
efficiency, thanks to lower mechanical
friction, and lower maintenance costs,
as fewer transmission organs require less
lubrication and fewer spare parts.
Drafting unit drive
The drive of the MDS1 drafting unit
changes according to the number of
spindles installed on the machine.
For spinning frames with up to 1,200
spindles there are:
• Two motors in the rear stock: one that
drives all first cylinders and one that
drives the first half of the second and
third cylinders.
6
• One motor in the head stock that drives
the other half of second and third
cylinders.
For spinning frames with more than 1,200
spindles there are:
• Two motors in the rear stock: one that
drives all first cylinders between the
rear stock and the intermediate drive
system; one that drives the first half of
the second and third cylinders between
the rear stock and the intermediate
drive system.
• One motor in the intermediate drive
system that drives the other half of
the second and third cylinders in the
rear stock direction and all the second
and third cylinders in the head stock
direction.
• One motor in the head stock that drives
all the first cylinders between the head
stock and the intermediate drive system.
In both configurations the first cylinders
are not connected to the second and third
cylinders with any kind of timing belt or
gear. This technical solution allows the
customer to change the main draft and/
or the twist values without doing anything
more than setting the parameter value on
the touch screen.
Second and third cylinders are connected
with toothed belts instead of gears. This
grants several advantages for customers:
• Lubrication is no longer necessary.
• Reduced time for cleaning and
maintenance.
• Less noise.
• Easy setting of the back draft value
through an interchangeable toothed
pulley.
GALILEO | MDS1 RING SPINNING FRAME
Tangential multi motor drive for spindles
The spindles on the MDS1 spinning frame
are moved by a multi motor drive. Each
motor drives a tangential belt that moves
up to 192 spindles. The adherence of the
belt on the spindles pulleys is assured by a
double tightening pulley every four spindles
which ensures the perfect uniformity of
yarn twist thanks to a speed variation
among spindles below 1%.
Customer advantages
• Few yarn breakages
• Low maintenance
• Easy cleaning thanks
to the free space between drafting
rollers and floor
• Low noise
The MDS1 ring rail drive can count
on a gearbox without conterweight
This feature permits a better control of
the rail during sense inversion and therefore
a better winding tension and uniform speed
for all spindles. Moreover, the elimination
of the counterweight reduces the deposit
of dirt and dust and thus contributes
to the easy maintenance and clening
of the machine.
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MARZOLI
INVESTMENT SAVINGS
($ INV./Kg OF YARN)
HIGHER PRODUCTIVITY
(Kg OF YARN/M2)
LOWER PRODUCT COSTS
($ PROD./Kg OF YARN)
Costs savings thanks to the longer machine (up to 1,824 spindles)
Spinning mill with spinning frames with 1,200 spindles
Spinning mill with spinning frames with 1,824 spindles
Comparison between layouts for Ne 20 Carded
Investment savings
Higher productivity & lower product costs
Spinning frames with a higher number
of spindles allow to reduce investment
costs and boost productivity.
Fewer machines to produce the same
amount of yarn require less space.
For example, the necessary space for
a spinning plant with 31,000 installed
spindles is:
They entail investment savings because
to reach the same number of spindles
and thus produce the same amount
of yarn fewer machines are needed.
Fewer machines allow the supplier
and the customer to share the savings
stemming from fewer head and rear
stocks, fewer blowers, etc.
8
• 9,100 m² for 25 machines with
1,200 spindles
• 8,000 m² for 17 machines with
1,824 spindles
The example shows how with long
machines there is a reduction of 14%
of the total area necessary for the
installation. This reduces lighting and
conditioning costs.
Moreover, fewer machines require less
maintenance and cleaning.
All these aspects entail a lower production
cost for the spinner ($ prod./Kg of yarn).
MDS1 driving technologies developed
for extra-long machines
The production of extra-long machines
requires meticulous design to avoid
that the resulting torsion forces affect
yarn quality. Marzoli has found brilliant
solutions to the problem with more
powerful bottom cylinders, separate
drafting unit drives and spindles driven
by a multi motor drive.
GALILEO | MDS1 RING SPINNING FRAME
Easy and functional under coil cleaning system,
production setup and control by software through touch screen
To cut the under coil binding on
the spindle, there is a simple metallic
cutter which cuts the yarn when the
blower pushes it against the spindle.
The under-coil binding is cut in small
pieces and then scattered on the floor.
This solution works well for medium
and fine yarn.
An alternative solution for the removal
of the under-coil binding is the
Wondercleaner. The Wondercleaner is an
overhead cleaner with a suction unit that
cuts and sucks the under-coil bindings
from every spindle instead of just cutting
and scattering them on the floor.
It works only between doffing cycles,
when the ring rail has reached a minimum
height. After the cleaning is performed,
the suction activity remains idle.
User-friendly interface
The MDS1 spinning frame is managed
by a modern PC microprocessor: all the
production data and working parameters
are controlled and saved during the
production cycle. The multi-language touch
screen is userfriendly and permits
a simple use with clear diagrams, detailed
monitoring pages and step by step
troubleshooting procedures.
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MARZOLI
Power consumption performances of the MDS1 spinning frame
The various phases of product development
- design, development, production, and
utilization - are driven by Marzoli’s efforts
to create and offer equipment with low
energy consumption, save scarce resources
and reduce the use of harmful substances.
Marzoli aims at reducing the environmental
impact of its productive processes during
all phases of the equipment life cycle,
starting from production to their use within
the client’s plants.
Reduction in power consumption in the last 20 years Ne 30
2.00
1.90
1.80
1.70
kW/Kg
1.60
1.50
1.40
1.30
NSF/L
(1990)
NSF2/L
(1992)
NSF3/L
(1995)
NSF4/L
(1997)
RST1
(2000)
MP1 - MPTN
(2005)
MDS1
MDS1 power consumption
Yarn Count Ne
10
30
40
60
Speed Rpm
10,000
17,500
18,000
19,000
Production gr/sp/h (100% efficency)
69.4
24.6
19.4
8.4
kW/kg (suction and blower included)
0.38 - 0.44
1.24 - 1.42
2.27 - 2.63
3.58 - 4.15
The Kw/Kg values may vary according to the operational conditions of the machines.
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GALILEO | MDS1 RING SPINNING FRAME
HIGH ENERGY SAVINGS
CONTINUOUS IMPROVEMENT
EASY MONITORING OF POWER
CONSUMPTION
Power consumption: MDS1 spinning frame
Power consumption by machine
Spinning Frame: 71,41%
Winding: 5,96%
Blowroom: 4,37%
Card: 6,95%
1° Passage: 1,32%
Lap Former: 1,46%
Comber: 3,38%
2° Passage: 1,19%
Roving Frame: 3,97%
Research demonstrates that spinning
frames can weigh over 70% on the total
power consumption of the machines
in a spinning mill.
Therefore, power consumption performances
and careful power management are more
important for the spinning frame than
for any other machine.
Online monitoring of power consumption
The MDS1 is equipped with a dedicated
software that monitors power consumption
during bobbin building. The power
consumption diagram is shown on the
touch screen and the average power
consumption is stored for easy analysis.
This information allows the customer to
set the right speed curve of the machine to
save energy. Moreover, power consumption
monitoring helps spotting anomalies and,
consequently, identifying the right moments
for cleaning and maintenance.
11
MARZOLI
INTEGRATED TECHNOLOGY FOR FANCY YARN
PRODUCTION
ANY TYPE OF FANCY YARN
NO ADDITIONAL COSTS
PREMIUM PRICE IS 100% CUSTOMER PROFIT
CORE-SPUN & DOUBLE ROVING
PRODUCTIONS
Advanced yarns
Fancy yarn
As contribution margins for conventional
yarn shrink, spinners are upgrading their
productions to fancy yarns.
Fancy yarns are highly demanded from
the market and recognize premium prices
to spinners because they have controlled
irregularities - variations in yarn count
and/or yarn twist - that give unique visual
effects to the fabrics. There are four types
of irregularities (i.e. slub effects) - slub,
multicount, multitwist and reverse slub
- that are obtained through continuous
variations of the drafting cylinders speeds.
Marzoli offers a completely-integrated
technology for yarn slubbing that sets the
lead in the market. The high precision of
the software device and the fast reaction
of the drafting cylinders allow to obtain
effects that are not achievable with
other machines. With Marzoli’s Fancy
Yarn Device the customer can yield any
type of slub effect and can produce an
unlimited number of fancy yarns. All
these advantages are achievable without
additional running costs:
Rigid
• No increase in energy consumption;
• No increase in maintenance costs;
• No need of additional cleaning;
• No need of spare parts.
Thanks to Marzoli’s technology, whatever
the premium price on the market for fancy
yarns may be, it is 100% profit for the
customer.
Core-spun yarn
Thanks to the particular geometry of the
feeding creel, the MDS1 spinning frame
can efficiently produce core-spun yarn with
any type of core filament (elastic, rigid or
semi-rigid) and with any type of covering
fiber (natural, artificial or synthetic).
Double roving
In the double roving process, two rovings
are fed in parallel through the drafting area
and they twist after they come out from
the front rollers. Thanks to the installation
of the double-roving device, the MDS1
spinning frame can yield high quality yarn
with greater strength, less hairiness and
better evenness.
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Elastic
GALILEO | MDS1 RING SPINNING FRAME
Compact yarn
Despite the high precision of the ring
spinning process, ring-spun yarns still
present some defects. These defects arise
from the fact that the fiber bundle coming
out from the front cylinders is wider than
the spinning triangle. This entails that
edge fibers are usually lost or caught
in a disordered way into the yarn.
Standard Yarn
Compact technology allows to reduce the
width of the fiber bundle so that all fibers
are caught and integrated into the yarn
structure. This entails several benefits:
• Reduced hairiness;
• Evenness enhancement;
• Higher strength and elongation
of the yarn;
• Less variations in strength and
elongation values;
• Lower required twist on the spinning
frame (which allows higher production);
• Reduced fiber fly in weaving and knitting
operations (which grants fewer defects
on the fabrics and higher efficiency
of the machines);
Mac3000 Compact Yarn
• Enhanced fabrics properties (fabric
strength, abrasion resistance,
pilling behavior, visual and tactile
characteristics).
Thanks to accurate technical design,
careful selection of components and
several tests with selected partners,
Marzoli has developed a state-of-the-art
solution for yarn compaction.
The qualitative data witness outstanding
quality results with the highest degree
of reliability.
Advantages of Marzoli solution:
• Outstanding yarn quality;
• Low investment cost;
• Low production cost;
• Great flexibility (Marzoli compact device
can be easily installed and uninstalled
from the MDS1 spinning frame);
• Suitable with various types of fibers:
cotton, synthetics, blends;
• Reduced cleaning and maintenance.
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MARZOLI
AUTOMATIC DOFFING IN ALMOST 2 MINUTES
FEWER DOFFING CYCLES
SAVINGS ON LABOR COSTS
AUTOMATED TRANSPORT
HIGHER PRODUCTIVITY & EFFICIENCY
Full automation thanks to state-of-the-art technology
The MDS1 spinning frame relies on
leading-edge automation in order to
boost productivity and reduce labor costs
associated with labor intensive activities
(e.g. sorting of empty tubes, transportation
of roving bobbins).
Reliable and fast automatic doffing
(to container or link corner)
As during doffing cycles the spinning frame
remains idle, shorter and less frequent
doffing cycles entail higher productivity.
The MDS1 spinning frame undertakes a
reliable automatic doffing in almost two
minutes. Moreover, thanks to the special
design of the doffing process, the bottom
conveyor never hosts empty tubes and
full bobbins together at the same time.
Without the space limitation created by
the presence of empty tubes, the bottom
conveyor can host full bobbins with bigger
diameters. This allows to undertake fewer
doffing cycles and consequently achieve
higher productivity not just on the spinning
frame but also in downstream operations.
The MDS1 doffing process is carried out
as follows:
• Empty tubes are transferred from
the bottom conveyor to the intermediate
parking rail;
• when bobbins are built, the yarn binds
under the coil, the machine stops
automatically and guides thread tilts;
• a breakage of yarn is performed and
the full bobbins are removed from the
spindles and transferred to the pegs of
the bottom conveyor;
• empty tubes are moved from the parking
rail to the spindles;
• the machine restarts automatically.
Minimum number of ends down at start up
Thanks to the short dangling end of the
spindles, the number of ends down is very
low. In addition, the restart is carried out
after initial tightening of yarn ends: this
further reduces the breakdowns to only 8
breakages/1,000 spindles.
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GALILEO | MDS1 RING SPINNING FRAME
The Random Tube Loader
A labor intensive activity is the sorting of
empty tubes in the loader of the spinning
frame. In spinning mills every day several
thousands of empty tubes must be sorted
manually: this activity greatly contributes
to high labor costs.
Marzoli has developed an innovative empty
tube feeder that makes sorting no longer
necessary. It is sufficient to dump the
empty tubes into the feeding box.
The Random Tube Loader automatically
loads the tubes on the pegs in the correct
position. At the same time the full bobbins
are unloaded in a trolley without any
manipulation.
Its new loading capacity is suitable also
for extra-long spinning frames.
Bobbin transport systems
In order to minimize production costs
and avoid the risk of poor handling of
roving bobbins, Marzoli has recently
launched its Integrated transport system.
Different degrees of automation have
been developed in order to fully suit each
customer’s production process:
• Random transport (Image A): perfect
for high production spinning mills with
uniform production programs.
• Block creeling transport (Image B):
ideal for highly flexible production
programs.
Image A
All Marzoli transport solutions are perfectly
integrated with Marzoli’s roving and
spinning frames thanks to the software
platform driving the entire section.
This software platform allows to regulate
the speed of the machines so that the
spinning section works with the highest
productivity and efficiency standards.
Image B
15
MARZOLI
Technical data
2,110
1,887
Link coner
B= 1,050
1,140
L1
1,050
1,500
3,216
L
Sc. 70 Up to 1,200 spindles
From 1,200 to 1,824 spindles
L1= (spdl/48 x 1,680)
L1 = (spdl/48 x 1,680) + B
L= L1 + 4,266
L= L1 + 4,266
Sc. 75 Up to 1,200 spindles
From 1,200 to 1,824 spindles
L1= (spdl/48 x 1,800)
L1= (spdl/48 x 1,800) + B
L= L1 + 4,266
L= L1 + 4,266
Random tube loader
1,887
2,110
1,605
B= 1,050
1,140
L1
1,050
L
1,500
16
Sc. 70 Up to 1,200 spindles
From 1,200 to 1,824 spindles
L1= (spdl/48 x 1,680)
L1 = (spdl/48 x 1,680) + B
L= L1 + 6,548
L= L1 + 6,548
Sc. 75 Up to 1,200 spindles
From 1,200 to 1,824 spindles
L1= (spdl/48 x 1,800)
L1= (spdl/48 x 1,800) + B
L= L1 + 6,548
L= L1 + 6,548
3,216
2,282
GALILEO | MDS1 RING SPINNING FRAME
Material
Carded and combed cotton man-made fibers and blends, up to 60 mm
Yarn count range
Ne 4 - Ne 150 / Nm 6 - Nm 250 / Tex 150 - Tex 4
Yarn twist range
Tw/” 4 - 51 / T/M 160 - 2,000
Direction of twist
Z-S twist
Draft
7.5-80
Number of splindles:
- max
1,824
- min
96
- per section
48
Splindles gauge
70 mm - 75 mm
Ring diameter
36 - 54 mm
Tubes lenght
180 - 260 mm
Machine lenght
See p. 16
Total width:
- Doffer retracted
1,140 mm
- Doffer estended
1,500 mm
Spindles speed
max 25,000 rpm (mechanical)
Installed power
- Spindles motor
7.5-75 kW (depending on the n° of spindles and yarn count)
- Drafting rollers motor
6.5 kW (until 576 spindles)
9 kW (from 624 to 1,200 spindles)
13 kW (from 1,344 to 1,824 spindles)
- Ring rail motor
1.5 kW
- Pantograph upward drive motor
3 kW
- Suction motor Hz 50/60
7.5 kW up to 624 spindles
9 kW up to 1,008 spindles
12 kW up to 1,440 spindles
15 kW up to 1,824 spindles
Electrical
3 PH 400/440 Volts + PE Hz 50/60 IEC EN 60204-1 (4,3,2)
Compressed air
- Supply pressure
7 bar
- Consumption
7 nl/spindle – 500 nl/3min/machine for each doffing
Suction for spindle
4.5 m3/h
17
MARZOLI
HIGHER DRAFTING EFFECTIVENESS
PERFECT CONTROL OF THE FIBERS
IN THE DRAFTING AREA
HIGH YARN QUALITY
LOWER NUMBER OF ENDS DOWN
Marzoli components: Marzoli Pendulum Arm PA3000, with Arco bridge
The drafting system is a critical part of
the ring spinning frame. If the drafting
unit does not work correctly, the yarn
quality is irremediably compromised and
the productivity of the spinning frame
substantially reduced.
Marzoli has therefore developed its own
pendulum arm, Marzoli PA3000, to
guarantee to the customers that buy
a MDS1 spinning frame the following
benefits:
• Excellent drafting effectiveness
• High productivity of the spinning section
• Minimum number of ends down
• High yarn quality
These results have been achieved thanks
to: the technical excellence of Marzoli’s
pendulum arm, the careful selection of all
its components and Marzoli’s innovative
fiber guidance device, the Arco bridge.
The Arco bridge is an innovative bridge
bar with a special curved section that,
together with the particular shape of the
cradle, guarantees a superior control of
the fibers during main draft. The result is
a significant improvement of the yarn CV%
and of IPI values (Imperfections): thins and
thicks can be reduced up to 30%; the yarn
is more regular and the fabrics, especially
knitwear, take a more “full” shape.
The quality advantages of Marzoli
pendulum arm with Arco bridge are
particularly evident with combed, carded
and cotton-blends yarns for medium and
thin counts (Ne 30 - Ne 60).
18
GALILEO | MDS1 RING SPINNING FRAME
MDS1 Ring Spinning Frame / Software Platforms
EASY & FAST CONTROL OF EVERY STAGE
OF THE SPINNING PROCESS
IMPROVED SPEED OF RESPONSE
IN PRODUCTION OPERATIONS
EASY MANAGEMENT OF PRODUCTION RECIPES
SUPERIOR, EASIER AND FASTER MAINTENANCE
End2end production management platform: the YarNet
The YarNet is Marzoli’s highly innovative
production management software which
allows the user to easily monitor and
manage from his/her computer each
& every machine of the spinning mill.
Thanks to the simple and logical
structure of YarNet, with no complicated
and useless functions, the customer
can have a clear overview of the entire
spinning plant and reach a highly
improved speed of response in production
operations. Furthermore, when the
customer must insert a new production
recipe, he can do that while sitting
in his office instead of standing in front
of the idle machine: this highly reduces
the chances of mistakes and machine
downtimes.
The Remote Maintenance
The Remote Maintenance is Marzoli’s
unique service that draws on diagnostic
technology installed inside the machine
to identify technical malfunctions at
an early stage and, thus, reduce all the
related inefficiencies, costs and losses
of productivity. Through the adoption of
a specific hardware, sensors installed in
critical parts of the machines, predictive
algorithms developed in the research phase
and the latest paradigms and technologies
(IoT, data warehouse, big data, cloud
computing, machine learning , M2M,
M2H) based on an important partnership
with Microsoft, it is possible to scan the
machine operating conditions, to monitor
critical parameters and send, electronically,
the relevant information to a dedicated
team inside Marzoli. This team monitors
in real time all Marzoli machines installed
at the client’s plant, sends reports on their
status on a weekly basis and, if there is any
parameter out of control, it contacts the
customer and provides live assistance.
MARZOLI
REMOTE MAINTENANCE
Benefits of the Remote Maintenance
•Higher productivity
•No machines unplanned downtimes
•Prevention from major machine failures
•Longer plant lifespan
•Higher efficiency
•Complete reliability
•Trouble free spinning experience
•Better maintenance planning
MARZOLI CUSTOMER
OPENING
SECTION
COMBING
SECTION
SPINNING
SECTION
Microsoft IoT Platform
19
MARZOLI MACHINES
TEXTILE SRL
Italy
MTMM
India
MIX COMUNICAZIONE - MI
MARZOLI
INTERNATIONAL, INC.
USA
Legend
Marzoli premises
Sales & service network
Marzoli Machines Textile srl
Via Sant’Alberto, 10
25036 Palazzolo sull’Oglio (BS)
Italy
Tel. +39 030 73091
Fax +39 030 7309365
[email protected]
Marzoli International, Inc.
100 Corporate Dr., Suite M
Spartanburg, SC 29303
U.S.A.
Tel. +1 864 599 7100
Fax +1 864 599 7111
[email protected]
666RING0915E 11/15
Sales affiliates
MTMM
Shed No 6, Bangalore Main Road
SIDCO Industrial Estate Hosur
Taluk Krishnagiri District,
635126, Tamil Nadu
India
Tel. +91 4344 400111
A Camozzi Group Company
www.marzoli.com