International - France Ingenierie Process

FIP
International
International
Your specialist in engineering solutions for Oil & Gas industry
Your trustful solution provider within your reach… wherever you are
Groupe France P rocess
CONTENT
France Process Group
France Ingénierie Process International
France Process construction
4-5 Our values
6
Our certifications / our approvals
Custody transfer certifications
7
8-9 Our engineering services offering
10 Our business models overview
11
Our engineering skills in practice
Applications
1
2
3
15-17
18
Loading system conception and construction
Other special loading Gantry system
19
Engineering and construction follow-up
20
Dismantling of SEVESO classified sites
21
22
Automatic in-line denaturing system
Automatic system of injection (additives / dye/ ethanol)
23
Renewal of tank calibration for fiscal purposes
24-25
Fire Pumping station extension
12
13
Our skills as per application area
Our skills as per competences
26
Waste water treatment improvement
14
Our after-sales services
27
28
29-30
Our references
Organizational chart France Process Group
FIP International Universe
France Process Group
France Process Group is a French Company specialized in designing, engineering and manufacturing turnkey
installations in industrial sectors and tank farm terminal.
The group comprises 3 legally independent companies which are respectively
FIP International (France Ingénierie Process International)
FIP (France Ingénierie Process)
FPC (France Process Construction)
Each company has its own core mission among the group:
Indeed FIP International is a multidiscipline engineering company providing wide spectrum like conceptual
studies, engineering feasibility studies, preliminary design, detailed design, project management, very deep
specialized studies and analysis, environmental impact assessment, hazard and operability studies and other
HSE engineering recommendations.
1
Project management
Tank terminal process engineering
Electrical, automation and instrumentation Engineering
Mechanical and piping Engineering
Civil and steel structural engineering
Environmental engineering and assessment
Safety management
France Ingenierie Process I n t e r n a t i o n a l
T
he significant development of oil and biofuel reserves in most of emerging countries, like North Africa, Nigeria, Angola, China,
India, Middle East and Venezuela… has arouse so far a steep growth of the oil installations like tank farm terminals, refineries,
offshore, onshore platforms… FIP International meets as well those requirements by sharing our experience and developing strong
partnership. Our project managers are well trained according to the international regulations (API, OIML…) and fully bilingual in
English.
FIP International aspire to develop its activities across the boundaries
by establishing strong cornerstone based on qualitative suppliers and
customers’ network.
2
France Process Construction
W
e make at your disposal dedicated and experienced people who are able to take the lead in manufacturing tailored
solutions like:
loading platforms,
Blending skids,
loading / offloading metering skids
Tank storage construction or demolition.
Our main concern is to master the
solutions’ engineering by handling and
managing the construction in order to
provide a full turnkey solution to our
customer.
3
Our values
Safety first is our mission !
A
t France Process Group, our competence is based on certified engineers and well established management system which
enable us to work in a trustful team working meeting the worldwide certification and norms. To do so, we are committed to
fulfill safety guidelines and to provide the best practice in terms of health issues, consulting, conception, project management,
equipment sizing, Safety loop calculation SIL, Ex area definition. We strive as well to keep updated the operators and to provide
the best use of preventive and curative maintenance to optimize the plant safety.
Customer satisfaction
A
t France Process Group, the cornerstone of our sustainable success is based on customers’ care and to satisfy each of our
clients we provide tailored skills and depth of listening and understanding our client’s needs.
A
Flexibility
t France Process Group, our strong company culture leads to a rich level
of exchange and communication and we adapt ourself to the customer’s landscape
(regulation, safety issues, and environmental issues) and therefore we strive to
meet their expectations.
4
Our values
Rigor
A
t France Process Group, the smallest detail is as well worthy to be taken into consideration to deliver a proper
and profitable engineering study. Our Construction collaborates may streamline the different trade works building
in place by managing the quality and the agreed deadline set up. We belongs customized software tools reflecting
in-live the cost of the budgeted project and can set up alarms when the bottom line tend to exceed the established
threshold.
A
Competitiveness
t France Process Group, we make at your disposal our network of local
and international suppliers to carry out the expected cost target. And bringing
new innovations enable us to keep ahead and enhance your plant running in a
reliable, responsive and economic way.
A
Reactivity
t France Process Group, our people are committed to provide you qualitative and fast
services. The continuous improvement of our organization enhance the response time of our
technical engineers and make at your disposal our local staff for any intervention.
5
Our certifications / Our approvals
Occupational Health & Safety Management System
T
he management considers that safety of its associates and partners as an essential element of its business, our goal is
clear: ZERO Accident
T
o meet the objectives, France Ingénierie Process is committed in a continuous improvement according to the common reference system
MASE/UIC in conformity with OHSAS 18001 and Environmental Management system (ISO 14001).
Quality management system (ISO 9001)
A
t France Process Group, we aim to achieve the prime quality objective to satisfy the needs of our customers wich deals
to follow up closely our quality management system.
Other approvals
W
ith France Process Group, as we are not components manufacturer,
you take profit of a wide choice of equipment that is designed and manufactured according to international standards such as CE, EMC, IP, NEMA, SIL,
Custody transfer (MID, OIML, API), Ex approvals, Namur, PED…
6
Custody transfer certifications
Acronymes :
OIML
Organisation Internationale de Métrologie Légal
LNE
Laboratoire National des Essais (France)
NMI
National Measurement Institute (Netherland)
NIM
National Institute of Metrology (China)
PTB
Physikalisch Technishe Bundesanstalt (Germany)
METAS Metrology and Accreditation Switzerland ( Swiss)
NCWM National Conference on Weights and Measures
7
NTEP
National Type Evaluation Program
AGA
American Gas Association ( USA)
API
American Petroleum Institute ( USA)
PMS
Manual of Petroleum Measurement Standards ( USA)
NIST
National Institute on Standards and Technology ( USA)
Our engineering services offering
Conceptual design and feasibility study
Based on customer’s need, our skilled engineers will come up with conceptual engineering solutions using the best
practices and the latest technologies. In fact the conceptual phase demands transversal thinking and innovation. To make
any project, we integrate Safety, quality, environment, sustainability into the concept process. Using our state-of-the-art
simulation tools, we strive to enhance understanding of complex behaviors by providing real time dynamic process
modeling, flow pattern in pipelines and general layout.
Once the optimum solutions selected, we
assess all aspects and criteria of the project and
provide the best techno-economic solutions in
addition to evaluating the entire facility life
cycle (CAPEX+ OPEX)
8
Our engineering services offering
Preliminary and Detailed engineering
Our preliminary study is the cornerstone of a successful project.
Our multi-skilled team includes process engineers, piping engineers,
electrical, automation engineers, and instrumentation engineers,
civil and structural engineers. To achieve a successful execution of
each project, we assigned a dedicated team to reach a cost-effective
solution and to translate the conceptual design into a comprehensive basic engineering design which forms the basis of EPC bidding.
We work in partnership with our customers to incorporate the standards, procedures, rules and regulations that set up the frame work
of the project. The detailed engineering is a “full Monty”
package which serves to carry out the project by streamlining and
developing optimum resources either in terms of construction,
operation and maintenance.
9
As an engineering company, we were entrusted a significant
amount of preliminary, detailed studies and procurement works
either in partnership or as a subcontractor. To help the end-users or
the assigned major contractors, we help to conduct the project in a
cost-efficient and reliable way by appointing tailored people to manage the project from the starting point, through engineering, tender
administration, contract, procurement, metrology administration…
to the construction.
Our business models overview
2. Solution proposition via
preliminary study
Engineering & Project
Management
Preliminary
study
8. Final reception & customer’s
satisfaction appraisal
3. Preliminary study
validation by the
customer
FIP
International
1. Customer’s
requirement
Assistance
Detailed study
7. Coordination
& works
monitoring
CUSTOMER
4. Detailed study
validation by the
customer
6. Validations & order
WORKS
REALIZATION
Supplier in
charge of the
works
5. Consultation &
supplier’s selection
Contracting services
Engineering Services
2. Solution proposition
via preliminary
study
FIP
International
FIP
International
Preliminary
study
3.Preliminary study
validation by the
customer
5. Customer’s satisfaction
appraisal
2. Preliminary
study
5. Order
WORKS
REALIZATION
3. Supplies
selection
1. Customer’s requirement
SUB Supplies
7.bis Supplies
Monitoring
Detailed study
CUSTOMER
Manage
WORKS
REALIZATION
4. Turn-Key solution
proposition
4. Detailed study hand-over
to the customer
Quoting phase
CUSTOMER
7. Validation &
order
8. Coordination &
works monitoring
9. Final reception
10. Supplier’s assessment
& Customer’s
satisfaction evaluation
Project execution
10
Our engineering skills in practice
The pressure hammer studies have a goal to suggest a solution in order to prevent from the pressure surges which
used to occurring in the piping installation.
Effectively, our software used for this purpose is a hydraulic simulator which aims to define in every single point of an installation the pressure and flow even in case of transient flow profile. The simulation enables also to:
Determine for each point the impact of pressure surges
Visualize the pressure and flow evolution over time while the valve(s) are
closed. (Simultaneous or gradual closing of one single or several valves…)
Visualize the shocks’ waves issued by the pressure hammer
Visualize the fluid’s velocity evolution over time in delivery when starting the
pump.
E
ffectively the most efficient solution to thwart the pressure hammers
is the energy accumulators. Either with bladders or pistons, FIP offers several
technologies which match both your budget and your maintenance policy.
11
Our skills as per application area
Terminal and storage
facilities
Pipelines
Economic and operational evaluation
Gas Gathering systems
Hydraulic, stress, corrosion, surge analysis
Multiphase flow analysis
Multiproduct flow
Network analysis, structural reliability analysis
Coating, wrapping
Subsea and cross-countries
Pipeline routing studies
Water and gas injection
Metering skid, pumping, treatment,
pressure reduction, pigging,
and block valves stations
Dismantling
Crude and derived products storage
Loading system design (truck, rail, ship)
Custody transfer metering skids
Automatic tank gauging
Additivation/blending system
Automation, supervision, Control panels
Single point moorings
Jetties and bunkering facilities
Building, car parking
Civil Engineering
Treatment plant
Heat radiation calculation
Fire protection system
Pumping system
Dismantling
Fuel handling plant
Aviation fuel storage
Military fuel systems
Lube oil
Unleaded gasoline
Power plant fuel handling
Petrochemical fuel storage
Enhanced oil recovery
Civil Engineering for the platform
Heavy oil injection
Steam, crude, polymer or water injection
Static, dynamic separation for multiphase flow
12
Our skills as per competences
Services
Integrated services
Environmental
Geotechnical (soil studies, seismic studies)
Telecommunications (wiring, wireless, protocols)
Power (high, low voltage, lightning)
Strategic planning
Conceptual and feasibility engineering
Preliminary and detailed engineering
Techno-economic evaluation
Project financial appraisals
Construction management
Project management and EPCM assignments
Procurement and logistics
Contract review
Expert witness (eg. Initial verification for Custody
transfer metering skid)
Operations review, support and follow up
Technical audit
Inspection / maintenance audits
Technical advisory
Policy development
Regulatory advice
Metrology advice
Standard build up and matching
(specification production)
Health, safety and
risk management
Hazard identification
Hazard and risk assessment
Hazard analysis
Quantitative risk assessment
Design of fire protection system
Fire & Gas detection studies
Dispersion and radiation calculation
13
Our tools
Microsoft project manager
Fathom
Impulse
Solidworks
AutoCAD
Robot
Our after-sales services
For your peace of mind, FIP is elaborating a bundle of services encompassing:
Maintenance services
Spare parts management
Commissioning and installation
Support / helpdesk
T raining
Your benefit:
Optimal equipment performance allowing for safe and smooth operation
Time saving and total cost control for maintenance activities
Knowledge transfer from our skilled technicians via regular visits. FIP technicians are trained according to specific industry requirements
(legal requiments, standards and best practices)
Documented reports ensuring full compliance to audited quality and safety procedures
Ensure your production starts on time
Qualify your critical points
Gain accuracy for utility billing in complex applications
Learn how to operate and maintain your equipment efficiently and effectively
Discover methods for preventive and corrective planned maintenance
Increased plant efficiency
14
L
oading system conception and construction
Commonly Tank terminals are supplied in liquid hydrocarbons by ships, from an unloading station at sea berth,
and connected to the storage by pipeline. Others are supplied through truck, rail unloading stations or pipelines.
According to the increasing market demands, Oil tank terminal companies have to raise
their respective daily volume of petrol distribution. It involves a large transfer of high value
products.
The cost-effectiveness of a tank farm depends on the optimal operation of the loading
system. Petroleum marketing terminal operators strive for maximum efficiency and throuput.
To accomplish this, they depend on the most cost-effective loading equipment with outstanding
accuracy, precision and safety.
For instance, the measuring system comprising PD meters, Coriolis, ultrasonic flowmeters and flow
computers enable to track the operation and produce an accurate billing to the buyer without compromise.
Some Greenfield or Brownfield projects are scheduled to implement bottom or top loading system
with several loading arms in order the speed up the loading frequency. And the fact that the operators can
load several compartments with several products via crossable loading arms may decrease the loading
time. Those solutions enable to provide the clients with a quality service quicker due to shorter loading
times and more accurate loading amounts. Furthermore equipment must be engineered for continuous
trouble free performance under severe operating conditions with predictable maintenance and minimal
downtime and it must satisfy all legal accuracy requirements.
15
L
oading system conception and construction
Engineering services which may be provided:
Geotechnical investigation on site
Hydrocarbons PID, Additivation PID, Electricity PID
Checking the overall ergonomics of the installation
General arrangement of the installation
Civil engineering with vertical loads
Skids Anchorages monitoring / vertical loads
Civil engineering specification drawings
Skid detailed drawings
Piping layout connection to the skid drawings
Piping specification drawings
Material nomenclature and sizing
Electricity and automation drawings (architecture design)
Checking the compatibility with the supervision (Automation architecture)
Hammer peaks calculation (anti-pulsating vessels sizing)
Painting works specification
Structure and Steel framing study – calculation notes
Detailed schedule as per trades
Prevention plan / safety issue (classified area…)
Initial verification / Metrology
Global project follow –up from design till execution
Site Acceptance Test, Factory Acceptance Test
Automation:
Control panels
Wiring, cabling
Automation model on request (I/O on request…)
Ethernet switch
Digital, I/O,
Supervision for rail, truck loading follow-up system
(control, visualization…)
Tank terminal monitoring (tank gauging, loading system,
safety management, identification allowances…)
16
L
oading system conception and construction
Scope of supply :
Steel Roof conception and construction
Steel Frame skid (stainless steel, galvanized carbon steel, other on request)
Safety valves motorized (air control, electrical…)
Filters and air eliminators (several mesh filtration level for gasoil, fuel oil, heavy oil…)
Microfiltration (horizontal, vertical) for Jet liquid
Condenser for LPG application
Turbines flowmeters, Coriolis , Ultrasonic, PD meters and Differential pressure based meters as per need
Emergency push button
Flow computers for volume correction at °15C, safety control, control high/low flow valves,
historization, start/stop functions, identification…)
Control valves (ball, butterfly…)
Safety valves
Relief valves
Rupture disk
Bottom loading arms + vapor loading arm (including safety breaker, valves., hoses,
connection detection)
Top loading arms (including level detection, vapor hose, valves, drain system)
Safety cages, folding stairs, platforms (size on request)
Instrumentation (temperature, pressure)
Earthing system (for rail, truck or ship)
Flame arresters
Card reader
Interphone (mesh typology, master/slave functions)
Additivation skid (custody transfer or non-custody transfer…)
Overfill protection system
Pumps for water hydrocarbons (centrifugal, volumetric…)
Accumulators or anti-pulsating vessels
17
Other special loading Gantry system
Indeed, the trucks are coming from different area and the shape of the compartments is different. Some
trucks belong a manhole for top loading operation and others have commonly several bottom connections
which fit to bottom loading system.
Some customers prefer to keep one common bay which
able to receive both trucks typology, therefore France Ingénierie Process developed one customized solution which
consists of mixing top loading platform with bottom loading skids. Effectively, we have conceived a mixed Gantry
(top and bottom) which has in common the steel framing
and the operators has the possibility to load either from the
top or from the bottom.
Consequently costs are drastically reduced, less
cumbersome, far more compact by maintaining a
clever ergonomic station. The functionalities are
fully ensured, reliable and efficient.
18
Engineering and construction follow-up
Platform enlargement for 4 oil wells construction
In the frame of its operation development of oil resources in France, Canadian companies has planned the construction of new oil wells on
an existing platform in Paris area (Seine et Marne). The platforms’ enlargement and work layout have to enable an easy, fast and efficient
installation of drilling equipment as for January 2013.
Engineering
Existing drawings update of the platform by integrating the project
Drilling phase related data study (Drilling equipment loads, clever tools implementation for travel optimization and risks avoidance)
Budget and planning (constraint of achieving concrete filling as for November to January)
Launch of tenders for lots excavation and concrete structure.
Support to the implementation of the prevention plan ( Safety manager in situ)
Full-time works follow-up on site :
Disbursement of more than 1 m deep to replace the clay soil (whose characteristics don’t allow sufficient
lift to face loads of equipment that will be installed on concrete slab) by limestone embankments.
Installation of prefabricated drains for the rainwater recovery on concrete slab
Reinforcement / pouring concrete slab
Earthwork
The use of a coated-type asphalt concrete on the periphery, thereby creating a sealed retention
Development of the platform (installation of ducts and manholes for future electrical powering of
extraction pumps, piping manifold for connection to underground production, reshaping limestone
to evacuate water on periphery)
19
Dismantling of SEVESO’S classified sites
Dismantling of an oil depot
Project recently executed FIP
FIP
International
Some tank terminals are prone to risks. And then they decide to close and dismantle the site. It’s one of the indirect consequences of
technological risk prevention plan. The document has to be validated by the prefecture plan to close the petrol tanks of the site. France
Ingénierie Process is committed to set up the safety boundaries, dismantle the tanks and to carry out quickly the analysis and clean-up of
the site and the soil. The timeframe is within 6 months.
20
Automatic in-line denaturing system
C
ustoms official bulletin has issued a circular (23rd of April 2012) which deals with
the metrological compliance of the in-line denaturing systems in fiscal hydrocarbons
transfer. Therefore the operators have to upgrade their existing system to meet closely
the specification set up by the customs department.
The operators which own:
Automatic denaturing system installed before the 31st of December 2010: 5 year’s deadline
Automatic denaturing system installed as for 1st of January 2011: 31/12/2012 deadline
France Ingénierie Process supports the customers by engineering, conceiving and commissioning the system in order to be within the regulation’s scope in terms of delivery time, accuracy level, installation rules and metrological documentations. Furthermore we provide a
cost-effective solution which fits to all existing additivation system in the market.
France Ingénierie Process has created a type approval certificate by the French
certified body LNE (laboratoire national des essais) under MID005 module B class 0.5
(the European directive 2004/22/EC of 31 March 2004) which was validated in April 2012.
Regulation requirement compliance (MID, OIML R-117)
Conception and manufacturing of the fiscal panel comprising :
A positive displacement meter complying to MID regulation (1 to 4l/min)
Calibration system
Gas detection in order to guarantee an Air free system
Equipment deployment and installation on site
Metrological commissioning (thanks to our volume calibration system : a 5 liter gauge)
Verification (Module F) with notified body
Affixing of the regulated marking
21
Automatic system of injection (additives / dye / ethanol)
The skid are developed and built for the same purpose as the previous one, but the system
component is built on a galvanized steel frame.
Scope of supply:
Galvanized steel frame
Flow detection
Check valve (one-way)
Ball valves
Safety valve
Pressure sensors equipped of ball valves
Pressure regulation
Pumps
Filter
22
Renewal of tank calibration for fiscal purposes
The customs require every 10 years for each tank terminal the renewal of the calibration table of
each storage tank according to the French regulation 1432 for all classified installations for the
environment protection.
This duty involves the operation shutdown and tanks’ insulation for the maintenance and the repair
of the shell, roof, piping… and the linked equipment like safety shut-off valves, relief valve, tank gauging, overfill protection…
The challenges were to apply the rules or recommendations for the inspection, repair, maintenance of
the tanks and the associated instrumentation.
(réf. NF-M08-020, API 650, API 653, ISO 7507, OIML R85, R35)
Short description of the process:
Operation Shut down of the tanks
Prevention plan – safety area definition and subcontractors sensitization
Emptying the tanks
Cleaning, Inerting, outgassing
Tanks opening
Instrumentation and equipment removal for repair or for disposal, therefore new instrumentation acquisition
Tanks inspection (bottom of the tank scan, thickness measure, welding inspection, bleeding operation…)
If necessary, repair, stripping, painting of the shell, fixed or floating roof, lines, drain lines, Gauge Hatch, ferrule
To bring into conformity the metrological item like the dip plate, Guide pipe, vertical measurement axis, upper reference,
dipping datum point, reference height, ullage….
Set up the strapping and the calibration table with a certified body (LNE), affixing the marking and the calibration information plate
Final folder, certification and updated drawings delivery
Retrofit of the equipment/ recalibrated or new instrumentation
Ensure the safety through wiring connection, earthing system, pressurized equipment set up
Ensure the availability of the storage tanks
23
Fire Pumping station extension
I
n order to ensure the safety of the site, France Ingénierie Process has extended the pumping station by adding a fourth pump
delivering roughly 1200 m3/h. Effectively, fire pumps are needed to provide sufficient pressure to meet the hydraulic design
requirements of the fire sprinkler system inherent to the storage tanks and gantries’ safety.
Fire pumps are needed if fire protection water supply is
provided from a ground level water storage. To get sufficient
water supply, FIP has engineered viable solution to find
opening to implement 2 pipes of transfer in order to suck
water from a channel. The fire pump is powered by
diesel engine and starts and releases water as soon as the fire
detections, located in different part of the critical points of
installation, are exposed to heat above design temperature.
24
Fire Pumping station extension
Engineering services provided:
Hydraulic calculation
Civil engineering / vertical loads / Anchorages
PID drawings
Piping drawings
Cabling diagram / optical fiber deployment
Centrifugal pump sizing (power, flow…)
Compatibility checking with existing System
Control panel study
Factory acceptance test
Performance test of the diesel motorized pump
Installation follow up
Commissioning
Site acceptance test
Final reception
25
Waste water treatment improvement
Tank terminals are commonly Atex classifed. Therefore, some appropriate and stringent safety measures have to be respected.
The sites comprise multiple underground networks and the groundwater may be at shallow depth (1.5 m) with significant seasonal
variations. These changes can affect ponds, lakes ... which are very sensitive environments.
Works description
Rainwater
- New carbon steel pipes DN 300 (280 ml) + concrete (20 ml) : total
linear 300 m
- Carbon steel firewall elbows DN 150 and DN 300
- Block valves DN 300 (3)
- Circular manhole diam 1000 mm with reduced head (6) +
prefabricated square manhole 100x100 cm (2) and mansory with
shuttering blocks reinforced (1)
Roads works
- Demolition and repair roads (coated) + humps (concrete)
Ancillary works :
- Slope refection : Reinforced rockfill, mortar which binds stones,
slope conservation
- Water pumping system
26
Our references
27
Organizational chart France Process Group
Management &HR
President
Groupe France P rocess
Qualit, Safety,
Environment
Technical Department
Technical Director
Administration &
Finance
QHSE Manager
Project Management
Project Managers
Project Administrators
Construction & Maintenance
(FPC)
Foreman Manager
Technician
HSE
Purchasing
Procurement
Manager
Business Development
Consulting
Regulation
Risk
Management
Metrology
Manager / Coordinator
Design
Engineer
Welders
Pipers
Contract
Management
Project
Management
Civil Engineering
Project
Quoting
Piping
Structure
Representative
Management
Supplier
Management
Process electricity
& Instrumentation
Calculation
Cluster
Export Director
Hydraulic
Structure
FIP
International
28
FIP International Universe
Our competences are
the security of your investment
FIP
International
29
FIP International
Working with you every step of the way
30
Email address
[email protected]
Address : Groupe France Process / FIP International
9 bis rue Etienne Thibault
77130 Montereau-Fault-Yonne
Tel: +33 1 64 22 77 26
Fax: +33 1 64 22 82 93
Site web: www.france-ingenierie-process.com
For any request, feel free to contact us
FIP
International