Technical Reference
Transcription
Technical Reference
Technical Reference Material Table 1. American National Standard Hexagon and Spline Socket Head Cap Screws (1960 Series) (ANSI B18.3-1982) Nominal Size Body Diameter Max Min Head Diameter Max D Head Height Min Max A Min H Spline Socket Size Nom Hex. Socket Size Nom Fillet Ext. Max Key Engagement* M J F T 0 1 2 3 4 5 6 8 0.0600 0.0730 0.0860 0.0990 0.1120 0.2250 0.1380 0.1640 0.0568 0.0695 0.0822 0.0949 0.1075 0.1202 0.1329 0.2585 0.096 0.118 0.140 0.161 0.183 0.205 0.226 0.270 0.091 0.112 0.134 0.154 0.176 0.198 0.218 0.262 0.060 0.073 0.086 0.099 0.112 0.125 0.138 0.164 0.057 0.070 0.083 0.095 0.108 0.121 0.234 0.159 0.060 0.072 0.096 0.096 0.111 0.111 0.133 0.168 10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 0.8750 1.0000 0.1840 0.2435 0.3053 0.3678 0.4294 0.4919 0.6163 0.7406 0.8647 0.9886 0.312 0.375 0.469 0.562 0.656 0.750 0.938 1.125 1.312 1.500 0.303 0.365 0.457 0.550 0.642 0.735 0.921 1.107 1.293 1.479 0.190 0.250 0.312 0.375 0.438 0.500 0.625 0.750 0.875 1.000 0.185 0.244 0.306 0.368 0.430 0.492 0.616 0.740 0.864 0.988 0.183 0.216 0.291 0.372 0.454 0.454 0.595 0.620 0.698 0.790 1 1/8 1 1/4 1 3/8 1 1/2 1 3/4 2 1.1250 1.2500 1.3750 1.5000 1.7500 2.0000 1.1086 1.2336 1.3568 1.4828 1.7295 1.9780 1.688 1.875 2.062 2.250 2.625 3.000 1.665 1.852 2.038 2.224 2.597 2.970 1.125 1.250 1.375 1.500 1.750 2.000 1.111 1.236 1.360 1.485 1.734 1.983 2 1/4 2 1/2 2 3/4 3 3 1/4 3 1/2 3 3/4 4 2.2500 2.5000 2.7500 3.0000 3.2500 3.5000 3.7500 4.0000 2.2280 2.4762 2.7262 2.9762 3.2262 3.4762 3.7262 3.9762 3.375 3.750 4.125 4.500 4.875 5.250 5.625 6.000 3.344 3.717 4.090 4.464 4.837 5.211 5.584 5.958 2.250 2.500 2.750 3.000 3.250 3.500 3.750 4.000 2.232 2.481 2.730 2.979 3.228 3.478 3.727 3.976 - 1/16 5/64 5/64 3/32 3/32 7/64 9/64 0.050 0.062 0.078 0.078 0.094 0.094 0.109 0.141 0.007 0.007 0.008 0.008 0.009 0.010 0.010 0.012 0.025 0.031 0.038 0.044 0.051 0.057 0.064 0.077 5/32 3/16 1/4 5/16 3/8 3/8 1/2 5/8 3/4 3/4 0.156 0.188 0.250 0.312 0.375 0.375 0.500 0.625 0.750 0.750 0.014 0.014 0.017 0.020 0.023 0.026 0.032 0.039 0.044 0.050 0.090 0.120 0.151 0.182 0.213 0.245 0.307 0.370 0.432 0.495 ... ... ... ... ... ... 7/8 7/8 1 1 1 1/4 1 1/2 0.875 0.875 1.000 1.000 1.250 1.500 0.055 0.060 0.065 0.070 0.080 0.090 0.557 0.620 0.682 0.745 0.870 0.995 ... ... ... ... ... ... ... ... 1 3/4 1 3/4 2 2 1/4 2 1/4 2 3/4 2 3/4 3 1.750 1.750 2.000 2.250 2.250 2.750 2.750 3.000 0.100 0.110 0.120 0.130 0.140 0.150 0.160 0.170, 1.120 1.245 1.370 1.495 1.620 1.745 1.870 1.995 * Key engageme t depths are minimum. All dimensions in inches. The body length LB of the screw is the length of the unthreaded cylindrical portion of the shank. The length of thread, LT , is the distance from the extreme point to the last complete (full form) thread. Standard length increments for screw diameters up to 1 in. are 1/16 in. for lengths 1/8 through 1/4 in., 1/8 in. for lengths 1/4 through 1 in., 1/4 in. for lengths 1 through 3 1/2 in., 1/2 in. for lengths 3 1/2 through 7 in., 1 in. for lengths 7 through 10 in. and for diameters over 1 in. are 1/2 in. for lengths 1 through 7 in., 1 in. for lengths 7 through 10 in. and 2 in. for lengths over 10 in. Heads may be plain or knurled, and chamfered to an angle E of 30 to 45 degrees with the surface of the flat. The thread conforms to the Unified Standard with radius root, Class 3A, UNRC and UNRF for screw sizes No. 0 through 1 in. inclusive, Class 2A, UNRC and UNRF for over 1 in. through 1 1/2 in. inclusive, and Class 2A UNRC for sizes larger than 1 1/2 in. For manufacturing details not shown, including materials, see American National Standard ANSI B18.3-1982. pentairprotect.com 888-451-8755 Technical Reference Material Table 2. American National Standard Hexagon and Spline Socket Flat Countersunk Head Cap Screws (ANSI B 18.3-1982) Head Diameter Body Diam. Max. Min. Theoretical Sharp Max. D Nominal Size Abs. Min. A Head Height Reference Spline Socket Size Nom. Hexagon Socket Size Nom. H M J Key Engagement Min. T 0 1 2 3 0.0600 0.0730 0.0860 0.0990 0.0568 0.0695 0.0822 0.0949 0.138 0.168 0.197 0.226 0.117 0.143 0.168 0.193 0.044 0.054 0.064 0.073 0.048 0.060 0.060 0.072 0.035 0.050 0.050 1/16 0.025 0.031 0.038 0.044 4 5 6 8 10 0.1120 0.1250 0.1380 0.1640 0.1900 0.1075 0.1202 0.1329 0.1585 0.1840 0.255 0.281 0.307 0.359 0.411 0.218 0.240 0.263 0.311 0.359 0.083 0.090 0.097 0.112 0.127 0.072 0.096 0.096 0.111 0.145 1/16 5/64 5/64 3/32 1/8 0.055 0.061 0.066 0.076 0.087 1/4 5/16 3/8 7/16 0.2500 0.3125 0.3750 0.4375 0.2435 0.3053 0.3678 0.4294 0.531 0.656 0.781 0.844 0.480 0.600 0.720 0.781 0.161 0.198 0.234 0.234 0.183 0.216 0.251 0.291 5/32 3/16 7/32 1/4 0.111 0.135 0.159 0.159 1/2 5/8 3/4 7/8 0.5000 0.6250 0.7500 0.8750 1.0000 0.4919 0.6163 0.7406 0.8647 0.9886 0.938 1.188 1.438 1.688 1.938 0.872 1.112 1.355 1.604 1.841 0.251 0.324 0.396 0.468 0.540 0.372 0.454 0.454 ... ... 5/16 3/8 1/2 9/16 5/8 0.172 0.220 0.220 0.248 0.297 1/8 1/4 3/8 1/2 1.1250 1.2500 1.3750 1.5000 1.1086 1.2336 1.3568 1.4818 2.188 2.438 2.688 2.938 2.079 2.316 2.553 2.791 0.611 0.683 0.755 0.827 ... ... ... ... 3/4 7/8 7/8 1 0.325 0.358 0.402 0.435 1 1 1 1 1 All dimensions in inches. The body of the screw is the unthreaded cylindrical portion of the shank where not threaded to the head; the shank being the portion of the screw from the point of juncture of the conical bearing surface and the body to the flat of the point. The length of thread LT is the distance measured from the extreme point to the last complete (full form) thread. Standard length increments of No. 0 through 1-in. sizes are: 1/16 in. for nominal screw lengths of 1/8 through 1/4 in., 1/8 in. for lengths of 1/4 through 1 in., 1/4 in. for lengths of 1 in. through 3 1/2 in., 1/2 in. for lengths of 3 1/2 through 7 in., and 1 in. for lengths of 7 through 10 in., inclusive. For screw sizes over 1 in., length increments are: 1/2 in. for nominal screw lengths of 1 in. through 7 in., 1 in. for lengths of 7 through 10 in., and 2 in. for lengths over 10 in. Threads shall be Unified external threads with radius root; Class 3A UNRC and UNRF series for sizes No. 0 through 1 in. and Class 2A UNRC and UNRF series for sizes over 1 in. to 1 1/2 in., incl. For manufacturing details not shown, including materials, see American National Standard ANSI B18 3-1982. pentairprotect.com 888-451-8755 Technical Reference Material Table 3. American National Standard Helical Spring Lock Washers (ANSI B18.21.1-1972) Inside Nominal Washer Size Regular* Diameter, A Heavy† Extra Duty‡ Max Min O.D., B Max: ¶ Section Width, W Section Thickness, T§ O.D., B Max: ¶ Section Width, W Section Thickness, T§ No. 2 No. 3 No. 4 No. 5 No. 6 No. 8 No. 10 No. 12 0.086 0.099 0.112 0.125 0.138 0.164 0.190 0.216 0.094 0.107 0.120 0.133 0.148 0.174 0.200 0.227 0.088 0.101 0.114 0.127 0.141 0.167 0.193 0.220 0.172 0.195 0.209 0.236 0.250 0.293 0.334 0.377 0.035 0.040 0.040 0.047 0.047 0.055 0.062 0.070 0.020 0.025 0.025 0.031 0.031 0.040 0.047 0.056 0.182 0.209 0.223 0.252 0.266 0.307 0.350 0.391 0.040 0.047 0.047 0.055 0.055 0.062 0.070 0.077 0.025 0.031 0.031 0.040 0.040 0.047 0.056 0.063 0.208 0.239 0.253 0.300 0.314 0.375 0.434 0.497 0.053 0.062 0.062 0.079 0.079 0.096 0.112 0.130 0.027 0.034 0.034 0.045 0.045 0.057 0.068 0.080 1/4 5/16 3/8 7/16 1/2 9/16 0.250 0.311 0.375 0.438 0.500 0.518 0.262 0.326 0.390 0.455 0.518 0.582 0.254 0.317 0.380 0.443 0.506 0.570 0.489 0.586 0.683 0.779 0.873 0.971 0.109 0.125 0.141 0.156 0.171 0.188 0.062 0.078 0.094 0.109 0.125 0.141 0.491 0.596 0.691 0.787 0.883 0.981 0.110 0.130 0.145 0.160 0.176 0.193 0.077 0.097 0.115 0.133 0.151 0.170 0.535 0.622 0.741 0.839 0.939 1.041 0.132 0.143 0.170 0.186 0.204 0.223 0.084 0.108 0.123 0.143 0.162 0.182 0.562 11/16 3/4 3/16 7/8 15/16 0.625 0.688 0.750 0.812 0.875 0.938 0.650 0.713 0.775 0.843 0.905 0.970 0.635 0.698 0.760 0.824 0.887 0.950 1.079 1.176 1.271 1.367 1.464 1.560 0.203 0.219 0.234 0.250 0.266 0.281 0.156 0.172 0.188 0.203 0.219 0.234 1.093 1.192 1.291 1.391 1.494 1.594 0.210 0.227 0.244 0.262 0.281 0.298 0.189 0.207 0.226 0.246 0.266 0.284 1.157 1.258 1.361 1.463 1.576 1.688 0.242 0.260 0.279 0.298 0.322 0.345 0.202 0.221 0.241 0.261 0.285 0.308 1 1 1/16 1 1/8 1 13/16 1 1/4 1 5/16 1 3/8 1 7/16 1 1/2 1.000 1.062 1.125 1.188 1.250 1.312 1.375 1.438 1.500 1.042 1.107 1.172 1.237 1.302 1.366 1.432 1.497 1.561 1.017 1.080 1.144 1.208 1.271 1.334 1.398 1.462 1.525 1.661 1.756 1.853 1.950 2.045 2.141 2.239 2.334 2.430 0.297 0.312 0.328 0.344 0.359 0.375 0.391 0.406 0.422 0.250 0.266 0.281 0.297 0.312 0.328 0.344 0.359 0.375 1.705 1.808 1.909 2.008 2.113 2.211 2.311 2.406 2.502 0.319 0.338 0.356 0.373 0.393 0.410 0.427 0.442 0.458 0.306 0.326 0.345 0.364 0.384 0.403 0.422 0.440 0.458 1.799 1.910 2.019 2.124 2.231 2.335 2.439 2.540 2.638 0.366 0.389 0.411 0.431 0.452 0.472 0.491 0.509 0.526 0.330 0.352 0.375 0.396 0.417 0.438 0.458 0.478 0.496 All dimensions are given in inches. * ormerly designated Medium Helical Spring Lock Washers. † Not recommended for new applications. ‡ Formerly designated Extra Heavy Helical Spring Lock Washers. ¶ The maximum outside diameters specified allow for the commercial tolerances on cold-drawn wire. T § = mean section thickness = (t i + to) ÷ 2 pentairprotect.com 888-451-8755 O.D., B Max. ¶ Section Section Width, Thickness W T§ Technical Reference Material Table 4. American National Standard Type A Plain Washers Preferred Sizes** (ANSI B18.22.1-1965, R1975) Inside Diameter Nominal Washer Size*** Outside Diameter Tolerance Series Thickness Tolerance Basic Plus Minus Basic Plus Minus Basic Max. Min. No. 6 No. 8 No. 10 0.138 0.164 0.190 0.078 0.094 0.725 0.156 0.188 0.219 0.000 0.000 0.008 0.008 0.008 0.008 0.005 0.005 0.005 0.005 0.005 0.005 0.188 0.250 0.312 0.375 0.438 0.500 0.000 0.000 0.008 0.015 0.015 0.015 0.005 0.005 0.005 0.005 0.005 0.005 0.020 0.020 0.032 0.049 0.049 0.049 0.025 0.025 0.040 0.065 0.065 0.065 0.016 0.016 0.025 0.036 0.036 0.036 3/16 No. 12 1/4 1/4 5/16 5/16 0.188 0.216 0.250 0.250 0.312 0.312 N W N W 0.250 0.250 0.281 0.312 0.344 0.375 0.015 0.015 0.015 0.015 0.015 0.015 0.005 0.005 0.005 0.005 0.005 0.005 0.562 0.562 0.625 0.734* 0.688 0.875 0.015 0.015 0.015 0.015 0.015 0.030 0.005 0.005 0.005 0.007 0.007 0.007 0.049 0.065 0.065 0.065 0.065 0.083 0.065 0.080 0.080 0.080 0.080 0.104 0.036 0.051 0.051 0.051 0.051 0.064 3/8 3/8 7/16 7/16 1/2 1/2 0.375 0.375 0.438 0.438 0.500 0.500 N W N W N W 0.406 0.438 0.469 0.500 0.531 0.562 0.015 0.015 0.015 0.015 0.015 0.015 0.005 0.005 0.005 0.005 0.005 0.005 0.812 1.000 0.922 1.250 1.062 1.375 0.015 0.030 0.015 0.030 0.030 0.030 0.007 0.007 0.007 0.007 0.007 0.007 0.065 0.083 0.065 0.083 0.095 0.109 0.080 0.104 0.080 0.104 0.121 0.132 0.051 0.064 0.051 0.064 0.074 0.086 9/16 9/16 5/8 5/8 3/4 3/4 0.562 0.562 0.625 0.625 0.750 0.750 N W N W N W 0.594 0.625 0.656 0.688 0.812 0.812 0.015 0.015 0.030 0.030 0.030 0.030 0.005 0.005 0.007 0.007 0.007 0.007 1.156* 1.469* 1.312 1.750 1.469 2.000 0.030 0.030 0.030 0.030 0.030 0.030 0.007 0.007 0.007 0.007 0.007 0.007 0.095 0.109 0.095 0.134 0.134 0.148 0.121 0.132 0.121 0.160 0.160 0.177 0.074 0.086 0.074 0.108 0.108 0.122 7/8 7/8 1 1 1 1/8 1 1/8 0.875 0.875 1.000 1.000 1.125 1.125 N W N W N W 0.938 0.938 1.062 1.062 1.250 1.250 0.030 0.030 0.030 0.030 0.030 0.030 0.007 0.007 0.007 0.007 0.007 0.007 1.750 2.250 2.000 2.500 2.250 2.750 0.030 0.030 0.030 0.030 0.030 0.030 0.007 0.007 0.007 0.007 0.007 0.007 0.134 0.165 0.134 0.165 0.134 0.165 0.160 0.192 0.160 0.192 0.160 0.192 0.108 0.136 0.108 0.136 0.108 0.136 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 1/2 1 5/8 1.250 1.250 1.375 1.375 1.500 1.500 1.625 N W N W N W 1.375 1.375 1.500 1.500 1.625 1.625 1.750 0.030 0.030 0.030 0.045 0.030 0.045 0.045 0.007 0.007 0.007 0.010 0.007 0.010 0.010 2.500 3.000 2.750 3.250 3.000 3.500 3.750 0.030 0.030 0.030 0.045 0.030 0.045 0.045 0.007 0.007 0.007 0.010 0.007 0.010 0.010 0.165 0.165 0.165 0.180 0.165 0.180 0.180 0.192 0.192 0.192 0.213 0.192 0.213 0.213 0.136 0.136 0.136 0.153 0.136 0.153 0.153 1 3/4 1 7/8 2 2 1/4 2 1/2 2 3/4 3 1.750 1.875 2.000 2.250 2.500 2.750 3.000 1.875 2.000 2.125 2.375 2.625 2.875 3.125 0.045 0.045 0.045 0.045 0.045 0.065 0.065 0.010 0.010 0.010 0.010 0.010 0.010 0.010 4.000 4.250 4.500 4.750 5.000 5.250 5.500 0.045 0.045 0.045 0.045 0.045 0.065 0.065 0.010 0.010 0.010 0.010 0.010 0.010 0.010 0.180 0.180 0.180 0.220 0.238 0.259 0.284 0.213 0.213 0.213 0.248 0.280 0.310 0.327 0.153 0.153 0.153 0.193 0.210 0.228 0.249 All dimensions are in inches. * The 0.734-in., 1.156-in., and 1.469-in. outside diameters avoid washers which could be used in coin operated devices. ** Preferred sizes are for the most part from series previously designated "Standard Plate" and "SAE." Where common sizes existed in the two series, the SAE size is designated "N" (narrow) and the Standard Plate "W" (wide). These sizes as well as all other sizes of Type A Plain Washers are to be ordered by ID, OD, and thickness dimensions. *** Nominal washer sizes are intended for use with comparable nominal screw or bolt sizes. pentairprotect.com 888-451-8755 Technical Reference Material Table 5. Machinability – Surface Cutting Speeds Surface cutting speeds given below are approximate and are intended as a guide in calculating the proper speed for the part in hand. The figures are average for the general run of parts and are based on the use of high-speed cutting tools. Any extraordinary features in the part to be made should be taken into consideration and speeds altered accordingly. For the carbon and alloy grades listed, the figures are based on cold-drawn bars in the as-drawn condition, except when it is noted that the grade is annealed. Surface cutting speeds for hot rolled as-rolled bars and hot rolled heat treated bars are not available, since the machining qualities of these bars vary according to hardness, microstructure, condition of the surface, etc. For the stainless steels and super alloys listed, all grades are annealed or solution annealed except where otherwise indicated. CARBON STEELS ALLOY STEELS Grade 1015 1018 1020 1022 1030 1040 1042 1050 1095 1117 1137 1141 1141 Ann. 1144 1144 Ann. 1212 1213 12L14 1215 1144 Hi Stress Stressproof Fatigue-proof Leaded Grade A Ledloy A, La-Led Leaded Grade AX,AY,AZ Ledloy AZ, La-Led X Surface Feet per Minute 120 130 120 130 115 105 105 90 70 150 120 115 135 125 140 165 225 280 225 130 140 134 325 325 420 420 Grade Surface Feet per Minute Rating" 75 130 135 75 75 75 60 60 90 180 75 90 150 45% 78% 82% 45% 45% 45% 36% 36% 54% 110% 45% 54% 91% Rating* 72% 78% 72% 78% 70% 64% 64% 54% 42% 91% 72% 70% 81% 76% 85% 100% 136% 170% 136% 79% 83% 80% 193% 193% 250% 250% Grade 2355 Ann. 4130 Ann. 4140 Ann. 4142 Ann. 41L42 Ann. 4150 Ann. 4150 Resul. Heat Treat 4330 Mod. Ann. 4340 Ann. 4340 Mod. (300M) Ann. 4620 4820 Ann. 52100 Ann. 6150 Ann. 8620 86L20 9310 Ann. D6AC Ann. "e.t.d." 150 H-11 Ann. HS 220-18 Ann. Nitriding #3 135 Mod. Ann. Surface Feet per Minute 115 120 110 110 127 100 65 95 95 95 110 80 65 100 110 127 85 50 125 49 85 76 Rating* 70% 72% 66% 66% 77% 60% 40% 59% 57% 57% 66% 49% 40% 60% 66% 77% 51% 30% 75% 29% 51% 45% Surface Feet per Minute Rating" 75 75 65 80 90 125 80 50 55 32 50 45% 45% 40% 48% 55% 76% 48% 21% 33% 19% 30% STAINLESS & SUPER ALLOYS 302 303 303MA 304 304L 316 321 347 410 416 420 430 430F pentairprotect.com 888-451-8755 Grade 431 440A 440B&C 15-5 Condition A Condition H1150 Condition H1150M 17-4 Condition A Nitronic 50 (22-13-5) A286 Aged Hastelloy X Maraging 18 Ni 250 Technical Reference Material Table 6. Hardness Conversion Numbers for Steel pentairprotect.com 888-451-8755 Technical Reference Material Table 7. Sheet Gauges pentairprotect.com 888-451-8755 Technical Reference Material Table 8. Millimeters Converted to Decimal and Fractional Inches pentairprotect.com 888-451-8755 Technical Reference Material Table 9. Conversion Factors pentairprotect.com 888-451-8755
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