The Z-Carb-AP offers performance so advanced, it goes way beyond

The Z-Carb-AP offers performance so advanced, it goes way beyond
typical “High Performance” end mills.
• Superior chatter suppression through advanced patented design
• Increase productivity by cutting deeper and wider without
harmful harmonics
• Lower cutting forces promote longer tool life
Featuring SGS’ exclusive:
SGS Z-Carb-AP Variable Geometry End Mills
Advanced Patented Design Delivers Advanced Productivity
With conventional end mills, the cutting teeth entering and exiting the material creates a natural rhythm that results in
damaging harmonics. Harmonics produce a frequency that resonates through the entire tool, resulting in one of the most
damaging forms of cutter wear known as chatter. Chatter degrades the quality of your finish. It also creates tool pressure
which has a negative effect on tool life.
If you use conventional long reach tools, your chatter problem is further compounded by deflection, which limits your
maximum speeds and cutting depths.
Your only choice is to adjust your operating parameters to account for the limitations of your conventional end mill…
…UNTIL NOW.
The NEW Z-Carb-AP offers
enhanced corner geometry
with a tighter tolerance corner
radius for more accurate
machining and geometry
that offers improved shearing
capabilities while producing
less tool pressure.
With its patented, one-of-a-kind
geometry, the Z-Carb-AP offers three
stages of chatter suppression, resulting
in the quietest, most stable milling
experience available.
Stage 2
Stage 1
The patented unequal helix
design aids in eliminating the
damaging harmonics that occur
during typical machining by
changing the angle at which
each cutting edge enters and
exits the material during the
milling process.
Unequal flute spacing helps to
disrupt the rhythmic pattern
created by the cutting edge of
typical end mills, which helps to
suppress the development of
damaging harmonics.
Stage 3
The rake angle is the main factor
that determines the size and
shape of the chip, as well as the
pressure and temperature of the
cutting zone. By incorporating
the SGS Patented Variable Rake
Geometry, the Z-Carb-AP can
alter and control the cutting
dynamic like no other tool
available, which takes chatter
suppression to a whole new level
of advanced productivity.
U.S. Patents 7,306,408 and 7,789,597
2
www.sgstool.com
SGS Z-Carb-AP Variable Geometry End Mills
Features & Benefits
Unequal Helix Design
• Eliminates harmful harmonics
Enhanced Corner Geometry with Tight Tolerance
Corner Radius
•
Improved accuracy
Unequal Flute Spacing
•
Improved shearing capabilities
• Suppresses chatter
•
Reduces tool pressure
Patented Variable Rake Angle
Ti-NAMITE-X® Advanced Tool Coating
• Controls cutting zone temperature
• Produces ideal chip shape and size
•
Our hardest, toughest coating, with excellent
adhesion at higher temperatures
•
Increased tool life
Long Reach Designs
• Cut deeper and faster in long reach applications
AlTiN
Ti-NAMITE-X
Ti-NAMITE-X Advantages over AlTiN
Hardness (HV)
2549 HV
3059 HV
Increased hardness offers better resistance to abrasion wear and
improved coating strength.
Young’s
Modulus of
Elasticity
460 GPa
368 Gpa
Increased toughness in the coating improves the performance in
applications that encounter a high level of mechanical stress such
as milling.
Adhesion
70 N
130 N
Good adhesion is critical to optimum performance; the level of measured
adhesion has been proven to have a direct relationship to overall tool
life. With a denser more uniform coating structure Ti-NAMITE-X improves
the ability for the coating to perform at higher temperatures due to an
increased oxidation stability.
Test Data Proves:
•
Inconel 718 / 20 HRc
H13 / 49 HRc
Ti-NAMITE-X edge wear
Ti-NAMITE-X edge wear
AlTiN edge wear
AlTiN edge wear
Ti-NAMITE-X reduces edge wear by up to:
»»
58% in Inconel
»»
64% in Tool Steel
»»
66% in Alloy Steel
•
Z-Carb-AP reduces chatter by up to 68%
compared to conventional end mills
•
Z-Carb-AP experiences up to 70% less tool wear compared to conventional end mills
•
Z-Carb-AP produces up to 321% smoother surface finish than conventional end mills
www.sgstool.com
3
SGS Z-Carb-AP Variable Geometry End Mills
Diameter
<
>
>
Z-Carb-AP
<
≥
Z-Carb-AP with JetStream
Tolerances (inch)
D1
D2
1/8
+.0005 / -.0005
1/8-1/4
+.0000 / -.0012
1/4-3/8
+.0000 / -.0016
3/8-1
+.0000 / -.0020
Corner Radius Tolerances (inch)
1/8
+.000 / -.001
1/8
+.000 / -.002
h6
h6
h6
h6
Series Z1PCR 4-Flute Fractional Corner Radius
NEW!
Z-Carb-AP Mini
EXPANDED
OFFERING!
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
1/16
3/32
1/8
1/8
3/16
3/16
3/16
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
7/16
1/2
1/2
1/2
3/16
9/32
3/8
3/8
7/16
7/16
7/16
1/2
1/2
1/2
1/2
3/4
3/4
3/4
3/4
13/16
13/16
13/16
7/8
7/8
7/8
7/8
7/8
1
1
1
1
1-1/2
1-1/2
1-1/2
1-1/2
2
2
2
2-1/2
2-1/2
2-1/2
2-1/2
2-/12
2-/12
2-/12
2-/12
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-3/4
3
3
3
1/8
1/8
1/8
1/8
3/16
3/16
3/16
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
3/8
3/8
3/8
7/16
1/2
1/2
1/2
.005
.010
.010
.015
.010
.015
.030
.010
.015
.020
.030
.010
.015
.020
.030
.015
.020
.030
.010
.015
.020
.030
.060
.020
.010
.015
.030
Ti-NAMITEEDP No.
36872
36873
36370
36851
36371
36852
36722
36372
36723
36853
36373
36599
36600
36854
36601
36724
36855
36374
36375
36725
36856
36376
36727
36857
36378
36729
36858
Ti-NAMITEEDP No.
w/ Flat
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
36701
36736
36864
36702
36738
36865
36704
36740
36866
JetStream
EDP No.
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
36804
36810
36805
Continued next page
U.S. Patents 7,306,408 and 7,789,597
4
www.sgstool.com
SGS Z-Carb-AP Variable Geometry End Mills
Diameter
<
>
>
Z-Carb-AP
Z-Carb-AP with JetStream
<
≥
Tolerances (inch)
D1
1/8
+.0005 / -.0005
1/8-1/4
+.0000 / -.0012
1/4-3/8
+.0000 / -.0016
3/8-1
+.0000 / -.0020
Corner Radius Tolerances (inch)
1/8
+.000 / -.001
1/8
+.000 / -.002
D2
h6
h6
h6
h6
Series Z1PCR 4-Flute Fractional Corner Radius (continued)
Cutting
Diameter
D1
Length
of Cut
L2
Overall
Length
L1
Shank
Diameter
D2
Corner
Radius
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
9/16
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1
1
1
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/8
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
3
3
3
3-1/4
3-1/4
3-1/4
3-1/4
3-1/4
3-1/4
3-1/2
3-1/2
3-1/2
3-1/2
3-1/2
3-1/2
4
4
4
4
4
4
4
4
4
4
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
9/16
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
.060
.090
.125
.010
.015
.030
.060
.090
.125
.030
.030
.040
.060
.090
.125
.030
.040
.060
.090
.125
.030
.040
.060
.090
.125
Ti-NAMITEEDP No.
www.sgstool.com
36380
36381
36731
36602
36604
36859
36610
36612
36614
36860
36383
36861
36384
36385
36733
36386
36862
36387
36388
36389
36390
36863
36391
36392
36393
Ti-NAMITEEDP No.
w/ Flat
36706
36707
36742
36603
36605
36867
36611
36613
36615
36868
36709
36869
36710
36711
36744
36712
36870
36713
36714
36715
36716
36871
36717
36718
36719
JetStream
EDP No.
36811
36812
36813
–
–
–
–
–
–
36806
36814
36807
36815
36816
36817
36818
36808
36819
36820
36821
36822
36809
36823
36824
36825
5
SGS Z-Carb-AP Variable Geometry End Mills
Diameter
<
>
>
Z-Carb-AP
<
≥
Z-Carb-AP with JetStream
Tolerances (mm)
D1
D2
3
+0,012 / -0,012
3-6
+0,000 / -0,030
6-10
+0,000 / -0,040
10-25
+0,000 / -0,050
Corner Radius Tolerances (mm)
3
+0,000 / -0,025
3
+0,000 / -0,050
h6
h6
h6
h6
Series Z1MPCR 4-Flute Metric Corner Radius
NEW!
Z-Carb-AP Mini
EXPANDED
OFFERING!
U.S. Patents 7,306,408 and 7,789,597
6
Cutting
Diameter
D1
mm
1,5
2
3
3
4
4
5
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
12
14
16
16
16
16
16
20
20
20
20
20
25
Length
of Cut
L2
mm
4,5
6
8
8
11
11
6
13
13
13
13
19
19
19
19
22
22
22
22
22
26
26
26
26
26
26
26
14
32
32
32
32
32
38
38
38
38
38
38
Overall
Length
L1
mm
57
57
57
57
57
57
57
57
57
57
57
63
63
63
63
72
72
72
72
72
83
83
83
83
83
83
83
83
92
92
92
92
92
104
104
104
104
104
104
Shank
Diameter
D2
mm
6
6
6
6
6
6
13
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
12
26
16
16
16
16
16
20
20
20
20
20
25
Corner
Radius
mm
0,1
0,2
0,3
0,5
0,3
0,5
0,3
0,25
0,5
1,0
1,5
0,5
1,0
1,5
2,0
0,5
1,0
1,5
2,0
2,5
0,5
0,75
1,0
1,5
2,0
2,5
3,0
1,0
1,0
1,5
2,0
2,5
3,0
1,0
1,5
2,0
2,5
3,0
1,0
www.sgstool.com
Ti-NAMITEEDP No.
46849
46850
46851
46880
46852
46881
46853
46882
46854
46855
46884
46856
46857
46886
46887
46858
46859
46889
46890
46891
46860
46861
46893
46894
46895
46896
42718
46862
46863
46898
46899
46900
46864
46865
46903
46904
46905
42722
46866
Ti-NAMITEEDP No.
w/ Flat
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
46909
46910
46911
46912
46913
46914
46915
46916
46917
46918
46919
46920
46921
46922
46923
46924
46925
46926
46927
JetStream
EDP No.
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
46494
46495
–
–
–
–
46497
–
–
–
–
46498
SGS Z-Carb-AP Variable Geometry End Mills
Diameter
<
>
>
<
≥
Z-Carb-AP Long Reach
Tolerances (inch)
D1
1/8
+.0005 / -.0005
1/8-1/4
+.0000 / -.0012
1/4-3/8
+.0000 / -.0016
3/8-1
+.0000 / -.0020
Corner Radius Tolerances (inch)
1/8
+.000 / -.001
1/8
+.000 / -.002
D2
h6
h6
h6
h6
Series Z1PLC 4-Flute Long Reach Fractional Corner Radius
Cutting
Diameter
D1
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
Length
of Cut
L2
1/2
13/16
7/8
1
1
1-1/8
1-1/4
1-1/2
1-1/2
Overall
Length
L1
4
4
5
6
6
6
6
6
6
Shank
Diameter
D2
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
Corner
Radius
Reach
L3
1-1/4
1-5/8
1-7/8
2
2-1/4
2-1/2
3
3-1/2
4
0.020
0.020
0.030
0.030
0.030
0.030
0.040
0.040
0.040
Ti-NAMITEEDP No.
36450
36452
36456
36460
36462
36466
36470
36472
36474
Z-Carb-AP Long Reach
Series Z1PLB 4-Flute Long Reach Fractional Ball End
Cutting
Diameter
D1
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
Length
of Cut
L2
1/2
13/16
7/8
1
1
1-1/8
1-1/4
1-1/2
1-1/2
Overall
Length
L1
4
4
5
6
6
6
6
6
6
Shank
Diameter
D2
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
Reach
L3
1-1/4
1-5/8
1-7/8
2
2-1/4
2-1/2
3
3-1/2
4
Ti-NAMITEEDP No.
36480
36482
36486
38490
38492
38496
36500
36502
36504
Application Tips:
Avoid re-milling chips
Tool holders with adequate gripping pressure and TIR are required
Stub solid holders or zero length ER style collet holders are recommended for heavy stock removal using tools over 1/2 inch (12mm)
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Water soluble oil is recommended when machining difficult materials such as stainless steel, high temp. alloys, etc.
Set-up rigidity is especially critical during heavy roughing
www.sgstool.com
7
SGS Z-Carb-AP Variable Geometry End Mills
Diameter
<
>
>
<
≥
Z-Carb-AP Long Reach
Tolerances (mm)
D1
D2
3
+0,012 / -0,012
3-6
+0,000 / -0,030
6-10
+0,000 / -0,040
10-25
+0,000 / -0,050
Corner Radius Tolerances (mm)
3
+0,000 / -0,025
3
+0,000 / -0,050
h6
h6
h6
h6
Series Z1MPLC 4-Flute Long Reach Metric Corner Radius
Cutting
Diameter
D1
mm
Length
of Cut
L2
mm
Overall
Length
L1
mm
Shank
Diameter
D2
mm
Reach
L3
mm
Corner
Radius
mm
6
8
8
10
10
12
12
12
12
16
16
16
16
16
16
20
20
20
20
20
20
8
10
10
12
12
15
15
15
15
20
20
20
20
20
20
24
24
24
24
24
24
75
75
75
100
100
100
100
100
100
115
115
115
115
115
115
140
140
140
140
140
140
6
8
8
10
10
12
12
12
12
16
16
16
16
16
16
20
20
20
20
20
20
24
32
32
40
40
48
48
48
48
65
65
65
65
65
65
80
80
80
80
80
80
0,5
1,0
2,0
1,0
2,0
1,0
1,5
2,0
3,0
1,0
1,5
2,0
3,0
4,0
5,0
1,0
1,5
2,0
3,0
4,0
5,0
U.S. Patents 7,306,408 and 7,789,597
8
www.sgstool.com
Ti-NAMITEEDP No.
46821
46822
46823
46824
46825
46826
46827
46828
46829
46830
46831
46832
46833
46834
46835
46836
46837
46838
46839
46840
46841
SGS Z-Carb-AP Variable Geometry End Mills
Z-Carb-AP Speed and Feed Recommendations – Fractional
Z1PCR, Z1PLC, Z1PLB
4 flute
CARBON STEEL
1018, 1040, 1080, 1090, 10L50,
1140, 1212, 12L15, 1525, 1536
ALLOY STEEL
4140, 4150, 4320, 5120,
5150, 8630, 86L20, 50100
TOOL STEEL
A2, D2, H13, L2, M2,
P20, S7, T15, W2
Hardness
Cut
Speed
Brinell
Type
sfm
1/16
1/8
1/4
3/8
1/2
3/4
1
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
505
630
1040
440
550
910
370
465
765
250
315
520
240
300
495
145
185
305
355
445
730
265
330
545
455
570
935
315
395
650
290
360
595
170
215
355
65
80
130
0.00019
0.00019
0.00044
0.00019
0.00019
0.00044
0.00014
0.00014
0.00033
0.00014
0.00014
0.00033
0.00014
0.00014
0.00033
0.00011
0.00011
0.00026
0.00018
0.00018
0.00040
0.00018
0.00018
0.00040
0.00014
0.00014
0.00033
0.00011
0.00011
0.00026
0.00011
0.00011
0.00026
0.00013
0.00013
0.00029
0.00009
0.00009
0.00022
0.00047
0.00047
0.00107
0.00047
0.00047
0.00107
0.00035
0.00035
0.00079
0.00035
0.00035
0.00079
0.00035
0.00035
0.00079
0.00027
0.00027
0.00062
0.00042
0.00042
0.00096
0.00042
0.00042
0.00096
0.00035
0.00035
0.00079
0.00027
0.00027
0.00062
0.00027
0.00027
0.00062
0.00030
0.00030
0.00069
0.00023
0.00023
0.00052
0.0012
0.0012
0.0028
0.0012
0.0012
0.0028
0.0009
0.0009
0.0021
0.0009
0.0009
0.0021
0.0009
0.0009
0.0021
0.0007
0.0007
0.0017
0.0011
0.0011
0.0026
0.0011
0.0011
0.0026
0.0009
0.0009
0.0021
0.0007
0.0007
0.0017
0.0007
0.0007
0.0017
0.0008
0.0008
0.0018
0.0006
0.0006
0.0014
0.0023
0.0023
0.0053
0.0023
0.0023
0.0053
0.0017
0.0017
0.0040
0.0017
0.0017
0.0040
0.0017
0.0017
0.0040
0.0014
0.0014
0.0031
0.0021
0.0021
0.0048
0.0021
0.0021
0.0048
0.0017
0.0017
0.0040
0.0014
0.0014
0.0031
0.0014
0.0014
0.0031
0.0015
0.0015
0.0034
0.0011
0.0011
0.0026
0.0031
0.0031
0.0071
0.0031
0.0031
0.0071
0.0023
0.0023
0.0053
0.0023
0.0023
0.0053
0.0023
0.0023
0.0053
0.0018
0.0018
0.0041
0.0028
0.0028
0.0064
0.0028
0.0028
0.0064
0.0023
0.0023
0.0053
0.0018
0.0018
0.0041
0.0018
0.0018
0.0041
0.0020
0.0020
0.0046
0.0015
0.0015
0.0034
0.0037
0.0037
0.0085
0.0037
0.0037
0.0085
0.0028
0.0028
0.0063
0.0028
0.0028
0.0063
0.0028
0.0028
0.0063
0.0022
0.0022
0.0050
0.0034
0.0034
0.0077
0.0034
0.0034
0.0077
0.0028
0.0028
0.0063
0.0022
0.0022
0.0050
0.0022
0.0022
0.0050
0.0024
0.0024
0.0055
0.0018
0.0018
0.0041
0.0043
0.0043
0.0100
0.0043
0.0043
0.0100
0.0032
0.0032
0.0074
0.0032
0.0032
0.0074
0.0032
0.0032
0.0074
0.0025
0.0025
0.0058
0.0039
0.0039
0.0090
0.0039
0.0039
0.0090
0.0032
0.0032
0.0074
0.0025
0.0025
0.0058
0.0025
0.0025
0.0058
0.0028
0.0028
0.0064
0.0021
0.0021
0.0048
≤ 175
> 175
≤ 275
≤ 275
> 275
≤ 375
≤ 250
> 250
≤ 375
≤ 220
CAST IRON
Gray, Ductile, Malleable
> 220
≤ 260
STAINLESS – Free Machining
303, 416, 420F,
430F, 440F
≤ 275
STAINLESS - Difficult
304, 304L, 316, 316L
≤ 275
STAINLESS – PH
17-4PH, 15-5PH, Custom 450,
16-6PH, PH13-8Mo
≤ 325
TITANIUM
Ti5Al-5V-5Mo,
Ti6Al4V, Ti-7Al4Mo
≤ 350
HIGH TEMPERATURE ALLOY
A-286, Hastelloy, Incoloy, Inconel,
Rene, Waspalloy
≤ 300
Regular
Rw = D1
Ad = D1
Slot
Long Reach
Rw = D1
Ad = .25 x D1
Cut Type
Profile
Regular
Long Reach
Rw = .5 x D1
Rw = .2 x D1
Ad = 1.5 x D1
Ad = 1.5 x D1
Feed (inch/flute)
Light
Regular, Long Reach
Rw = .05 x D1
Ad = L2
rpm = sfm x 3.82 / D1
ipm = (inch/flute) x 4 x rpm
- maximum recommended depths shown
- adjust feed as required for finish cuts
- reduce speed and feed for materials harder than listed
- refer to the SGS Tool Wizard for more complete technical
information (available at www.sgstool.com)
www.sgstool.com
9
SGS Z-Carb-AP Variable Geometry End Mills
Z-Carb-AP Speed and Feed Recommendations – Metric
Z1MPCR, Z1MPLC
4 flute
CARBON STEEL
1018, 1040, 1080, 1090, 10L50,
1140, 1212, 12L15, 1525, 1536
ALLOY STEEL
4140, 4150, 4320, 5120,
5150, 8630, 86L20, 50100
TOOL STEEL
A2, D2, H13, L2, M2,
P20, S7, T15, W2
Hardness
Cut
Speed
Brinell
Type
m/min
1.5
3
6
10
12
20
25
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
Slot
Profile
Light
154
192
317
134
168
278
113
141
233
77
96
158
73
91
151
45
56
93
108
135
223
80
101
166
138
173
286
96
120
198
88
110
181
52
65
108
19
24
40
0.0046
0.0046
0.0106
0.0046
0.0046
0.0106
0.0034
0.0034
0.0079
0.0034
0.0034
0.0079
0.0034
0.0034
0.0079
0.0026
0.0026
0.0062
0.0043
0.0043
0.0096
0.0043
0.0043
0.0096
0.0034
0.0034
0.0079
0.0026
0.0026
0.0062
0.0026
0.0026
0.0062
0.0031
0.0031
0.0070
0.0022
0.0022
0.0053
0.0113
0.0113
0.0257
0.0113
0.0113
0.0257
0.0084
0.0084
0.0190
0.0084
0.0084
0.0190
0.0084
0.0084
0.0190
0.0065
0.0065
0.0149
0.0101
0.0101
0.0230
0.0101
0.0101
0.0230
0.0084
0.0084
0.0190
0.0065
0.0065
0.0149
0.0065
0.0065
0.0149
0.0072
0.0072
0.0166
0.0055
0.0055
0.0125
0.029
0.029
0.067
0.029
0.029
0.067
0.022
0.022
0.050
0.022
0.022
0.050
0.022
0.022
0.050
0.017
0.017
0.041
0.026
0.026
0.062
0.026
0.026
0.062
0.022
0.022
0.050
0.017
0.017
0.041
0.017
0.017
0.041
0.019
0.019
0.043
0.014
0.014
0.034
0.061
0.061
0.141
0.061
0.061
0.141
0.045
0.045
0.107
0.045
0.045
0.107
0.045
0.045
0.107
0.037
0.037
0.083
0.056
0.056
0.128
0.056
0.056
0.128
0.045
0.045
0.107
0.037
0.037
0.083
0.037
0.037
0.083
0.040
0.040
0.091
0.029
0.029
0.069
0.074
0.074
0.170
0.074
0.074
0.170
0.055
0.055
0.127
0.055
0.055
0.127
0.055
0.055
0.127
0.043
0.043
0.098
0.067
0.067
0.154
0.067
0.067
0.154
0.055
0.055
0.127
0.043
0.043
0.098
0.043
0.043
0.098
0.048
0.048
0.110
0.036
0.036
0.082
0.099
0.099
0.227
0.099
0.099
0.227
0.075
0.075
0.168
0.075
0.075
0.168
0.075
0.075
0.168
0.059
0.059
0.133
0.091
0.091
0.205
0.091
0.091
0.205
0.075
0.075
0.168
0.059
0.059
0.133
0.059
0.059
0.133
0.064
0.064
0.147
0.048
0.048
0.109
0.108
0.108
0.250
0.108
0.108
0.250
0.080
0.080
0.185
0.080
0.080
0.185
0.080
0.080
0.185
0.063
0.063
0.145
0.098
0.098
0.225
0.098
0.098
0.225
0.080
0.080
0.185
0.063
0.063
0.145
0.063
0.063
0.145
0.070
0.070
0.160
0.053
0.053
0.120
≤ 175
> 175
≤ 275
≤ 275
> 275
≤ 375
≤ 250
> 250
≤ 375
≤ 220
CAST IRON
Gray, Ductile, Malleable
> 220
≤ 260
STAINLESS – Free Machining
303, 416, 420F,
430F, 440F
≤ 275
STAINLESS - Difficult
304, 304L, 316, 316L
≤ 275
STAINLESS – PH
17-4PH, 15-5PH, Custom 450,
16-6PH, PH13-8Mo
≤ 325
TITANIUM
Ti5Al-5V-5Mo,
Ti6Al4V, Ti-7Al4Mo
≤ 350
HIGH TEMPERATURE ALLOY
A-286, Hastelloy, Incoloy, Inconel,
Rene, Waspalloy
≤ 300
Regular
Rw = D1
Ad = D1
Slot
Long Reach
Rw = D1
Ad = .25 x D1
Cut Type
Profile
Regular
Long Reach
Rw = .5 x D1
Rw = .2 x D1
Ad = 1.5 x D1
Ad = 1.5 x D1
Feed (mm/flute)
Light
Regular, Long Reach
Rw = .05 x D1
Ad = L2
rpm = sfm x 3.82 / D1
ipm = (inch/flute) x 4 x rpm
- maximum recommended depths shown
- adjust feed as required for finish cuts
- reduce speed and feed for materials harder than listed
- refer to the SGS Tool Wizard for more complete technical
information (available at www.sgstool.com)
U.S. Patents 7,306,408 and 7,789,597
10
www.sgstool.com
SGS Z-Carb-AP Variable Geometry End Mills
About SGS Tool Company
Z-Carb. S-Carb. Ski-Carb. Hi-PerCarb. In the machining/metalworking industry, these SGS brand names have become
synonymous with high performance tooling. We’re proud to have pioneered some of the world’s most advanced cutting
technology right here in our Northeast Ohio manufacturing campus. With sales offices in over 60 countries, SGS high
performance end mills, drills, burs, routers, and reamers are increasing productivity and reducing cost around the world.
And here’s why:
•
Incredible batch-to-batch consistency
•
Metallurgical lab dedicated to testing and rigorous quality control
•
ISO-certified quality procedures
•
Substantial R&D facilities continually developing new products and assisting customers with
specific challenges
•
Patented geometries that extend tool life, reduce chatter, cut cycle times, and improve part quality—
even at extreme parameters
•
Specialists in extreme and demanding product applications
•
Experienced Field Sales Engineers who work to optimize a tool for your particular application
•
Dedicated multi-lingual customer service representatives
Connect with us!
www.sgstool.com
11
UNITED STATES OF AMERICA
TOOL COMPANY
World Headquarters
P.O. Box 187
55 South Main Street
Munroe Falls, Ohio 44262 U.S.A.
Phone: (330) 688-6667
Customer Service US and Canada: (330) 686-5700
Fax - US & Canada: (800) 447-4017
International Fax: (330) 686-2146
E-mail: [email protected]
CANADA
TOOL CANADA
171 Northport Road, Unit #3
Port Perry, ON L9L 1B2
Phone: 905/982-0888
Fax: 905/982-0488
E-mail: [email protected]
UNITED KINGDOM
CARBIDE TOOL (UK) LTD.
10 Ashville Way
Wokingham, Berkshire
RG41 2PL England
Phone: (44) 1189-795-200
Fax: (44) 1189-795-295
E-mail: [email protected]
FRANCE
FRANCE
Business Parc SILIC
20 Rue Saarinen
Case Postale 10248
94568 RUNGIS CEDEX
France
Phone: +33 (0) 1 49 79 76 90
Fax: +33 (0) 1 49 79 76 94
E-mail: [email protected]
GERMANY
TOOL GmbH
Hitdorfer Strasse 10C
Langenfeld D40764
Phone: (49) 2173-9100-91
Fax: (49) 2173-9100-99
E-mail: [email protected]
SGS PRODUCTS ARE DISTRIBUTED BY:
Catalog EDP No. 00070 Rev. 0912
© SGS Tool Company
EASTERN EUROPE
SINTCOM
Phone: (359) 283-64421
Fax: (359) 286-52493
E-mail: [email protected]
RUSSIA
HALTEC
Phone: (7) 842-231-0738
Fax: (7) 842-231-0601
E-mail: [email protected]
Web: www.haltec.ru
CHINA
TOOL DIVISION
Phone: (86) 21-50589822
Fax: (86) 21-50817160
E-mail: [email protected]
Web: www.sgstool.com/china