Z-Carb Solid Carbide End Mills

Z-Carb Solid Carbide End Mills
™
Patented Unequal Helix Geometry
As a technological leader, SGS Tool Company is committed to providing you with
leading-edge, high performance products. We address the complexities of HighSpeed Machining with particular focus upon Aerospace, Automotive, Mold & Die
and Production Machining Applications.
A quiet giant, the patented Z-CARB 4-Flute End Mill has revolutionized the way the world
mills ferrous materials with its unequal helix geometry design. Z-CARB has been tested to
improve productivity up to 30 times over conventional 4-fllute end mills and has achieved a
100% increase in radial width of cut.
Z-CARB End Mills are coated with our specially
developed Ti-NAMITE-A (AlTiN) PVD Process
Tool Coating for faster cutting speeds,
longer tool life and reduction of edge wear.
Choose Z-CARB, the original and only end
mill with patented unequal helix geometry.
Patent Numbers:
U.S.: 4,963,059
Germany: 3,706,282
Korea: 065,154
Japan: 1513152
Z-Carb Solid Carbide End Mills
Table of Contents
Series Number
Page
Z-Carb™ Original
Z1, Z1B, Z1LB, Z1M, Z1MB
4–7
Z-Carb™ Corner Radius
Z1CR, Z1ACR, Z1LC, Z16CR, Z1MCR
8–11
Z-Carb-HTA™ for High Temperature Alloys
ZH1CR, ZH1MCR
12–13
Z-Carb-MD™ for Mold & Die
ZD1CR, ZD1MCR
Speed & Feed Recommendations (Fractional & Metric)
14-16
17
Z-Carb™ with JetStream
Z1CR, Z1,Z1B, Z1MCR, Z1M, Z1MB
18-21
Z-Carb™ Speed and Feed Recommendations
Fractional
Metric
22
23
Z-Carb-HTA™ for High Temperature Alloys Speed and Feed Recommendations
Fractional
Metric
24
25
Z-Carb™ with JetStream Speed and Feed Recommendations
Fractional
Metric
26
27
Z-Carb™ EDP Index
28
Z-CARB Industry Applications
The Z-CARB’s patented unequal helix geometry makes it a perfect choice for just about any ferrous
milling application. With a proven ability to reduce costs and increase productivity, the Z-CARB is helping
companies all over the world make a big impact on the bottom line.
Mold & Die
Automotive
Aerospace
Power
Generation
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Castings &
Foundries
Z-Carb Original End Mills
™
Revolutionizes Milling
Design Benefits
The Z-CARB end mill maximizes stock removal and improves productivity in most milling
operations. Chatter is the most common problem associated with aggressive milling. The SGS
Z-CARB design features reduce chatter, increase tool life and optimize performance. Z-CARB
tools are coated with SGS Ti-NAMITE-A® coating that resists heat generated in aggressive
cutting operations.
Chatter Reduction By Design
The unique patented design of the SGS Z-CARB decreases chatter, which improves work piece
finish. Less tuning (manually adjusting speed & feed rates) increases operator confidence and
productivity. Increases in axial depth of cut to 275% have been realized without chatter. SGS
Z-CARB can achieve a 100% increase in radial width of cut over standard geometry end mills.
Patented Unequal Helix Geometry
Chatter-Resistant Design:
• Improves Surface Finish
Optimum Material Removal:
• Increases Cutting Depth
• Increases Feed Rates
Increased Tool Life:
• Ti-NAMITE-A®(AlTiN Coated)
• Corner Radius
• Special Gash Break Out Grind
• Eccentric Relief
Minimum Tool Deflection:
• Reduces Harmful Machine Vibration
• Improves Dimensional Control
Material Applications Include:
• Low Carbon Steels
• Tool Steels
• Cast Iron
• Stainless Steels
• Titanium/High Temp Alloys
Original Z-Carb Solid Carbide End Mills
Fractional
Z-CARB™ SERIES Z1
4 FLUTE – SINGLE END – SQUARE END
Z-CARB™ SERIES Z1B
4 FLUTE – SINGLE END – BALL END
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Ti-NAMITE-A
(AlTiN)
EDP No.
1/8
3/8
1-1/2
1/8
5/32
7/16
2
3/16
7/16
2
7/32
7/16
1/4
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Ti-NAMITE-A
(AlTiN)
EDP No.
36404
1/8
3/8
1-1/2
1/8
36358
3/16
36406
5/32
7/16
2
3/16
36357
3/16
36408
3/16
7/16
2
3/16
36359
2-1/2
1/4
36410
7/32
7/16
2-1/2
1/4
36361
1/2
2-1/2
1/4
36416
1/4
1/2
2-1/2
1/4
36344
1/4
3/4
2-1/2
1/4
36596
1/4
3/4
2-1/2
1/4
36590
9/32
5/8
2-1/2
5/16
36418
9/32
5/8
2-1/2
5/16
36353
5/16
13/16
2-1/2
5/16
36420
5/16
13/16
2-1/2
5/16
36345
11/32
13/16
2-1/2
3/8
36422
11/32
13/16
2-1/2
3/8
36354
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
3/8
7/8
2-1/2
3/8
36424
36530
3/8
7/8
2-1/2
3/8
36346
36539
13/32
15/16
2-3/4
7/16
36426
36531
13/32
15/16
2-3/4
7/16
36355
36540
7/16
1
2-3/4
7/16
36428
36532
7/16
1
2-3/4
7/16
36347
36541
15/32
1
3
1/2
36430
36533
15/32
1
3
1/2
36356
36542
1/2
1
3
1/2
36432
36534
1/2
1
3
1/2
36348
36543
1/2
1-1/4
3-1/4
1/2
36597
36598
1/2
1-1/4
3-1/4
1/2
36591
36592
9/16
1-1/8
3-1/2
9/16
36436
36535
9/16
1-1/8
3-1/2
9/16
36349
36544
5/8
1-1/4
3-1/2
5/8
36440
36536
5/8
1-1/4
3-1/2
5/8
36350
36545
3/4
1-1/2
4
3/4
36442
36537
3/4
1-1/2
4
3/4
36351
36546
1
1-1/2
4
1
36444
36538
1
1-1/2
4
1
36352
36547
FRACTIONAL TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
1/8 - 1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
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Fractional
Z-CARB™ SERIES Z1LB
4 FLUTE – SINGLE END – BALL END – LONG REACH
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Ti-NAMITE-A
(AlTiN)
EDP No.
1/4
1/2
4
1/4
36480
5/16
13/16
4
5/16
36482
3/8
7/8
5
3/8
36486
7/16
1
6
7/16
38490
1/2
1
6
1/2
38492
9/16
1-1/8
6
9/16
38496
1-1/4
6
5/8
36500
FRACTIONAL TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
1/8 - 1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001/-.0003
5/8
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = -.0001/-.0004
3/4
1-1/2
6
3/4
36502
1
1-1/2
6
1
36504
>3/8 - 1 = +.0000/-.002
APPLICATION TIPS
• Tool holders with adequate gripping pressure are required
• Stub length solid holders are recommended for heavy stock removal
• Avoid remilling chips
• Avoid straight plunging - ramp or spiral plunge into pockets
• Regrind and recondition services are available from SGS
• Set-up rigidity critical during heavy roughing
RADIAL CAPABILITY
Material: 316 SS @ 24Rc, Tool Diameter: 1/2", Axial Depth: 1/2"
Radial Depth
5/16
Z-CARB
1/4
3/16
1/8
Standard End Mill
1/16
0
Original Z-Carb Solid Carbide End Mills
Metric
Z-CARB™ SERIES Z1M
4 FLUTE – SINGLE END – SQUARE END
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Ti-NAMITE-A
(AlTiN)
EDP No.
3
8
57
6
46357
4
11
57
6
46358
5
13
57
6
46359
6
13
57
6
46360
8
19
63
8
46362
10
22
72
10
46364
12
26
83
12
46366
14
26
83
14
46368
16
32
92
16
46370
18
32
92
18
46372
20
38
104
20
46374
25
38
104
25
46376
Z-CARB™ SERIES Z1MB
4 FLUTE – SINGLE END – BALL END
METRIC TOLERANCES
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Ti-NAMITE-A
(AlTiN)
EDP No.
3
8
57
6
46354
4
11
57
6
46355
5
13
57
6
46356
6
13
57
6
46343
8
19
63
8
46344
10
22
72
10
46345
12
26
83
12
46346
14
26
83
14
46347
16
32
92
16
46348
Cutting Diameter d1
Shank Diameter d 2
3 - 6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
18
32
92
18
46349
> 6 - 10 = +0 / -0,040
> 10 - 20 = -0,0025 / -0,010
20
38
104
20
46350
25
38
104
25
46351
> 10 - 20 = +0 / -0,050
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Z-Carb Corner Radius
™
Outstanding Productivity
SGS Tool Company continues to develop and expand Z-CARB, the original and patented
chatter-resistant end mill. The tool that has allowed end users to aggressively address their
roughing and finishing applications with unequalled results is now available with a variety
of CNC-ground corner radii options for specific applications. SGS is pleased to offer the same
unmatched performance you’ve come to expect from Z-CARB, now with the enhanced ability
to meet your corner radius needs. A wide array of selections are available from stock.
Patented Unequal Helix Geometry
Material Applications Include:
• Low Carbon Steels
• Tool Steels
• Cast Iron
• Stainless Steels
• Titanium/High Temp Alloys
Chatter-Resistant Design:
• Improves Surface Finish
Optimum Material Removal:
• Increases Cutting Depth
• Increases Feed Rates
Increased Tool Life:
• Ti-NAMITE-A®(AlTiN Coated)
• Corner Radius
• Eccentric Relief
Minimum Tool Deflection:
• Reduces Harmful Machine Vibration
• Improves Dimensional Control
Z-Carb Solid Carbide End Mills with Corner Radius
Fractional
Z-CARB™ SERIES Z1ACR (continued from previous column)
4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Z-CARB™ SERIES Z1CR
4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/8
3/16
1/4
1/4
5/16
3/8
7/16
1/2
1/2
9/16
5/8
3/4
1
3/8
7/16
1/2
3/4
13/16
7/8
1
1
1-1/4
1-1/8
1-1/4
1-1/2
1-1/2
1-1/2
2
2-1/2
2-1/2
2-1/2
2-1/2
2-3/4
3
3-1/4
3-1/2
3-1/2
4
4
1/8
3/16
1/4
1/4
5/16
3/8
7/16
1/2
1/2
9/16
5/8
3/4
1
.010–.015
.010–.015
.015–.020
.015–.020
.015–.020
.015–.020
.015–.020
.025–.030
.025–.030
.025–.030
.035–.040
.035–.040
.035–.040
36333
36334
36335
36593
36336
36337
36338
36339
36594
36340
36341
36342
36343
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
36548
36549
36550
36595
36551
36552
36553
36554
Z-CARB™ SERIES Z1ACR
4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/8
1/8
3/16
3/16
3/16
1/4
3/8
3/8
7/16
7/16
7/16
1/2
1-1/2
1-1/2
2
2
2
2-1/2
1/8
1/8
3/16
3/16
3/16
1/4
0.010
0.015
0.010
0.015
0.030
0.010
36370
36720
36371
36721
36722
36372
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
table continues
FRACTIONAL TOLERANCES
Cutting Diameter d1
1/8 - 1/4 = +.0000/-.0012
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = +.0000/-.002
Shank Diameter d 2
1/8 - 3/8 = -.0001/-.0003
>3/8 - 1 = -.0001/-.0004
CORNER RADIUS TOLERANCES
+.000/-.002
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/4
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
3/8
7/16
7/16
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
9/16
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
1/2
1/2
3/4
3/4
3/4
13/16
13/16
7/8
7/8
7/8
7/8
7/8
1
1
1
1
1
1
1
1
1
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/8
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
1-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-1/2
2-3/4
2-3/4
3
3
3
3
3
3
3
3-1/4
3-1/4
3-1/4
3-1/4
3-1/4
3-1/4
3-1/4
3-1/2
3-1/2
3-1/2
3-1/2
3-1/2
3-1/2
4
4
4
4
4
4
4
4
4
4
1/4
1/4
1/4
1/4
1/4
5/16
5/16
3/8
3/8
3/8
3/8
3/8
7/16
7/16
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
1/2
9/16
5/8
5/8
5/8
5/8
5/8
3/4
3/4
3/4
3/4
3/4
1
1
1
1
1
0.015
0.030
0.010
0.015
0.030
0.015
0.030
0.010
0.015
0.030
0.045
0.060
0.015
0.030
0.010
0.015
0.030
0.045
0.060
0.090
0.125
0.010
0.015
0.030
0.045
0.060
0.090
0.125
0.030
0.030
0.045
0.060
0.090
0.125
0.030
0.045
0.060
0.090
0.125
0.030
0.045
0.060
0.090
0.125
36723
36373
36599
36600
36601
36724
36374
36375
36725
36376
36726
36727
36728
36377
36378
36729
36379
36730
36380
36381
36731
36602
36604
36606
36608
36610
36612
36614
36382
36383
36732
36384
36385
36733
36386
36734
36387
36388
36389
36390
36735
36391
36392
36393
WWW.SGSTOOL.COM
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
36701
36736
36702
36737
36738
36739
36703
36704
36740
36705
36741
36706
36707
36742
36603
36605
36607
36609
36611
36613
36615
36708
36709
36743
36710
36711
36744
36712
36745
36713
36714
36715
36716
36746
36717
36718
36719
Fractional
Z-CARB™ SERIES Z1LC
4 FLUTE – SINGLE END – CORNER RADIUS – LONG REACH
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/4
1/2
4
1/4
.015–.020
36450
5/16
13/16
4
5/16
.015–.020
36452
3/8
7/8
5
3/8
.015–.020
36456
7/16
1
6
7/16
.015–.020
36460
1/2
1
6
1/2
.025–.030
36462
9/16
1-1/8
6
9/16
.025–.030
36466
5/8
1-1/4
6
5/8
.035–.040
36470
3/4
1-1/2
6
3/4
.035–.040
36472
1
1-1/2
6
1
.035–.040
36474
Z-CARB™ SERIES Z16CR
4 FLUTE – SINGLE END – CORNER RADIUS – SHORT LENGTH
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/8
1/4
1-1/2
1/8
.010–.015
36505
5/32
5/16
2
3/16
.010–.015
36506
3/16
3/8
2
3/16
.010–.015
36507
7/32
3/8
2
1/4
.015–.020
36508
1/4
7/16
2
1/4
.015–.020
36509
5/16
1/2
2
5/16
.015–.020
36511
3/8
5/8
2
3/8
.015–.020
36513
7/16
5/8
2-1/2
7/16
.015–.020
36515
1/2
5/8
2-1/2
1/2
.025–.030
36517
5/8
3/4
3
5/8
.035–.040
36519
3/4
1
3
3/4
.035–.040
36520
FRACTIONAL TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
1/8 - 1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
10
Z-Carb Solid Carbide End Mills with Corner Radius
Metric
Z-CARB™ SERIES Z1MCR
4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Corner
Radius
mm
Ti-NAMITE-A
(AlTiN)
EDP No.
3
8
57
6
0,25–0,38
46377
4
11
57
6
0,25–0,38
46378
5
13
57
6
0,25–0,38
46379
6
13
57
6
0,38–0,51
46335
7
19
63
8
0,38–0,51
46380
8
19
63
8
0,38–0,51
46336
9
22
72
10
0,38–0,51
46381
10
22
72
10
0,38–0,51
46337
11
26
83
12
0,64–0,76
46382
12
26
83
12
0,64–0,76
46338
13
26
92
16
0,64–0,76
46383
14
26
83
14
0,64–0,76
46339
14
26
92
16
0,64–0,76
46384
15
32
92
16
0,89–1.02
46385
16
32
92
16
0,89–1,02
46340
18
32
92
18
0,89–1,02
46341
18
32
104
20
0,89–1.02
46386
20
38
104
20
0,89–1,02
46342
25
38
104
25
0,89–1,02
46334
METRIC TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
3 - 6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040
> 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
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11
Z-Carb-HTA End Mills
™
Engineered Geometry for High Temperature Alloys
Based on the original Z-CARB, the new Z-CARB-HTA (High Temperature Alloy) features
geometric enhancements that make it uniquely suited for difficult-to-machine materials.
Design Benefits
The Z-CARB-HTA end mill maximizes stock removal and improves productivity in most
milling operations. Chatter is the most common problem associated with aggressive milling.
The SGS Z-CARB-HTA design features reduce chatter, increase tool life and optimize
performance. Z-CARB-HTA tools are coated with SGS Ti-NAMITE-A® coating that resists
heat generated in aggressive cutting operations. Z-CARB-HTA combines the patented antichatter design of the original Z-CARB end mill with specific geometry enhancements for
exceptional performance in high temperature alloys.
Chatter Reduction Design
The unique patented design of the SGS Z-CARB-HTA decreases chatter ,which improves
workpiece finish. Less tuning (manually adjusting speed and feed rates) increases operator
confidence and productivity. Increases in axial depth of cut to 275% have been realized
without chatter. SGS Z-CARB-HTA can achieve a 100% increase in radial width of cut over
standard geometry end mills.
Features and Benefits
Performance Comparison
Maximum rigidity provides
additional resistance against
chipping and breakage and allows
higher material removal rates
•
Reduced cutting forces provide
superior dimensional control
and workpiece finishes, lower
heat generation and improved
wear resistance
Inconel 718 32 Rc - Slotting • 1/2” Diameter • 610 rpm - 4 ipm
Parts Produced
•
• Certified Premium Micro-Grain
Carbide
• Ti-Namite-A® (AlTiN) Coating
The 4-flute end mill of Competitor A broke after 4.5 parts.
The Z-Carb-HTA produced 12 parts without breaking.
Z-Carb-HTA makes quick work of:
• Inconel
• Waspaloy
12
• Hastelloy
• Rene
• A-286
• Stellite
• IN-738
• Udimet 500
• MAR-M200 • FSX-414
Z-Carb–HTA Solid Carbide End Mills
Fractional
Z-CARB HTA™ SERIES ZH1CR
4 FLUTE – SINGLE END – CORNER RADIUS
Cutting Length
Diameter of Cut
d1
l2
FRACTIONAL TOLERANCES
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
1/4
1/2
2-1/2
1/4
.015–.020
36570
1/4
3/4
2-1/4
1/4
.015–.020
36616
5/16
13/16
2-1/2
5/16
.015–.020
36571
3/8
7/8
2-1/2
3/8
.015–.020
36572
36555
7/16
1
2-3/4
7/16
.015–.020
36573
36556
1/2
1
3
1/2
.025–.030
36574
36557
1/2
1-1/4
3-1/4
1/2
.025–.030
36618
36617
1-1/8
3-1/2
9/16
.025–.030
36575
36558
Cutting Diameter d1
Shank Diameter d 2
1/8 - 1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001/-.0003
9/16
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = -.0001/-.0004
5/8
1-1/4
3-1/2
5/8
.035–.040
36576
36559
3/4
1-1/2
4
3/4
.035–.040
36577
36560
1
1-1/2
4
1
.035–.040
36578
36561
>3/8 - 1 = +.0000/-.002
Z-CARB HTA™ SERIES ZH1MCR
4 FLUTE – SINGLE END – CORNER RADIUS – SPECIFIC
Metric
METRIC TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
3 - 6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040
> 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
CORNER RADIUS TOLERANCES
+.000/-.002
Ti-NAMITE-A
(AlTiN)
EDP No.
w/Flat
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Corner
Radius
mm
Ti-NAMITE-A
(AlTiN)
EDP No.
6
13
57
6
0.5
46450
6
13
57
6
1.0
46451
6
13
57
6
1.5
46452
8
19
63
8
0.5
46453
8
19
63
8
1.0
46454
8
19
63
8
1.5
46455
10
22
72
10
0.5
46456
10
22
72
10
1.0
46457
10
22
72
10
1.5
46458
10
22
72
10
2.0
46459
12
26
83
12
0.5
46460
46471
12
26
83
12
1.0
46461
46472
12
26
83
12
1.5
46462
46473
12
26
83
12
2.0
46463
46474
12
26
83
12
3.0
46464
46475
16
32
92
16
1.5
46465
46476
16
32
92
16
2.0
46466
46477
16
32
92
16
3.0
46467
46478
20
38
104
20
3.0
46468
46479
20
38
104
20
4.0
46469
46480
20
38
104
20
5.0
46470
46481
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13
Chatter-Free Z-Carb-MD
™
Revolutionary Chatter-Free Geometry
SGS: Experts in Mold & Die.
Chatter poses a big problem when machining hardened steels. Conventional end mills simply
can’t leave a smooth surface finish when run at extremely high speeds. At high metal removal
rates, the Z-Carb-MD produces a chatter-free finish, which leaves minimal stock for the
Power-Carb End Mill.
Features & Benefits
•
Patented unequal helix design
– Significantly reduces chatter
–
–
•
Lessens deflection, improving workpiece accuracy
Allows higher feed rates
Innovative carbide substrate
– Provides higher wear
–
•
•
•
•
•
•
Extends tool life
Heavy duty core and negative rake
– Enhances edge strength
–
–
•
Superior workpiece finishes
Exceptional chip resistance
Available with extended reach and reduced neck diameters
Special corner geometry provides maximum tool life
Ti-NAMITE-A (AlTiN) coating eliminates the need for coolants
Exceptional performance in steels up to 62 HRc
Weldon flats available upon request
200% improved tool life over the nearest competitive traditional product
Reduced Neck Diameters
14
Z-Carb-MD Solid Carbide End Mills for Mold & Die
Fractional
Z-CARB-MD™ SERIES ZD1CR
4 FLUTE–SINGLE END–CORNER RADIUS
FRACTIONAL TOLERANCES:
Cutting Diameter
Shank Diameter
1/8-1/4 = +.0000/-.0012
Cutting
Diameter
d1
Shank
Diameter
d2
Length
of Cut
l2
Overall
Length
l1
Reach
l3
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/8
1/4
5/32
2-1/2
1/2
.010
36780
3/16
1/4
7/32
2-1/2
3/4
.020
36781
1/4
1/4
9/32
2-1/2
3/4
.020
36782
5/16
5/16
13/32
2-1/2
1
.040
36783
3/8
3/8
15/32
2-1/2
1
.040
36784
7/16
7/16
9/16
2-3/4
1
.040
36785
1/2
1/2
5/8
3
1-1/4
.040
36786
1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001 / -.0003
1/2
1/2
5/8
4-1/2
2-1/4
.040
36787
> 1/4 - 3/8 = +.0000/-.0016
> 3/8 - 1 = -.0001 / -.0004
5/8
5/8
3/4
3-1/2
1-1/2
.040
36788
5/8
5/8
3/4
4-1/2
2-1/4
.040
36789
5/8
5/8
3/4
5-1/2
3-1/4
.040
36790
3/4
3/4
15/16
4
1-3/4
.060
36791
3/4
3/4
15/16
4-1/2
2-1/4
.060
36792
3/4
3/4
15/16
5-1/2
3-1/4
.060
36793
> 3/8 - 1 = +.0000/-.002
Z-CARB-MD™ SERIES ZD1MCR
4 FLUTE–SINGLE END–CORNER RADIUS
Metric
Ti-NAMITE-A
(AlTiN)
EDP No.
Cutting
Diameter
d1 mm
Shank
Diameter
d2 mm
Length
of Cut
l2 mm
Overall
Length
l1 mm
Reach
l3 mm
Corner
Radius
mm
3
6
4
57
15
0.2
46560
4
6
5
57
15
0.3
46561
5
6
6
57
15
0.5
46562
6
6
7
57
15
1
46563
8
8
10
63
25
1
46564
10
10
12
72
30
1
46565
12
12
15
83
35
1
46566
16
16
20
92
45
1.5
46567
20
20
24
104
55
2
46568
METRIC TOLERANCES:
Cutting Diameter
Shank Diameter
3 - 6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040
> 10 - 20 = -0,0025 / -0,010
> 10 - 20 =+0 / -0,050
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15
Tool Life Comparison
Tool Life Comparison
700
Usage (inches)
600
630
Rw = Dia
Ad = .5xDia
500
400
300
224
200
144
1,650 rpm / 22.5 ipm
H13 @ 50 HRc
100
0
Z-Carb-MD
Competitor F
Competitor H
Application Tips
•
•
•
•
•
•
16
Pressurized air with oil extends tool life in materials <40 HRc
Use dry air when roughing materials harder than 40 HRc
Unique coating eliminates flood coolant requirements
Climb milling is preferred
Attention to programming details, tool holders, TIR, balance, etc. contribute
to additional tool life
Ramping at 10 to 30 degrees is the preferred entry method. Use slotting
speeds with 25-50 percent slotting feed. Avoid plunging.
Z-Carb-MD Solid Carbide End Mills for Mold & Die
Speed and Feed Recommendations
Steels 30-45 HRc
Steels >45-55 HRc
Steels >55-60 HRc
Rw 1xD
Ad ≤ .5xD
Rw 1xD
Ad ≤ .5xD
Rw 1xD
Ad ≤ .3xD
Slotting
Diameter (D)
1/8
3/16
1/4
5/16
3/8
7/16
1/2
5/8
3/4
3mm
5mm
6mm
8mm
10mm
12mm
16mm
20mm
215 sfm
65 m / min
120 sfm
36 m / min
65 sfm
20 m / min
in / tooth
0.0006
0.0009
0.0013
0.0016
0.0019
0.0022
0.0025
0.0031
0.0038
mm / tooth
0.02
0.02
0.03
0.04
0.05
0.06
0.06
0.08
0.10
in / tooth
0.0005
0.0008
0.0010
0.0013
0.0015
0.0018
0.0020
0.0025
0.0030
mm / tooth
0.01
0.02
0.03
0.03
0.04
0.05
0.05
0.06
0.08
in / tooth
0.0004
0.0006
0.0008
0.0009
0.0011
0.0013
0.0015
0.0019
0.0023
mm / tooth
0.01
0.02
0.02
0.02
0.03
0.03
0.04
0.05
0.06
Steels 30-45 HRc
Steels >45-55 HRc
Steels >55-60 HRc
Rw ≤ .5xD
Ad ≤ 1xD
Rw ≤ .5xD
Ad ≤ 1xD
Rw ≤ .3xD
Ad ≤ 1xD
Profiling
Diameter (D)
1/8
3/16
1/4
5/16
3/8
7/16
1/2
5/8
3/4
3mm
5mm
6mm
8mm
10mm
12mm
16mm
20mm
High Speed
Profiling
Diameter (D)
1/8
3/16
1/4
5/16
3/8
7/16
1/2
5/8
3/4
3mm
5mm
6mm
8mm
10mm
12mm
16mm
20mm
265 sfm
80 m / min
150 sfm
45 m / min
80 sfm
24 m / min
in / tooth
0.0009
0.0013
0.0018
0.0022
0.0026
0.0031
0.0035
0.0044
0.0053
mm / tooth
0.02
0.03
0.05
0.06
0.07
0.08
0.09
0.11
0.13
in / tooth
0.0007
0.0011
0.0014
0.0018
0.0021
0.0026
0.0028
0.0035
0.0042
mm / tooth
0.02
0.03
0.04
0.05
0.05
0.07
0.07
0.09
0.11
in / tooth
0.0005
0.0008
0.0011
0.0013
0.0016
0.0018
0.0021
0.0026
0.0032
mm / tooth
0.01
0.02
0.03
0.03
0.04
0.05
0.05
0.07
0.08
Steels 30-45 HRc
Steels >45-55 HRc
Steels >55-60 HRc
Rw ≤ .1xD
Ad ≤ .1xD
Rw ≤ .1xD
Ad ≤ .1xD
Rw ≤ .1xD
Ad ≤ .1xD
560 sfm
170 m / min
490 sfm
150 m / min
250 sfm
75 m / min
in / tooth
0.0011
0.0017
0.0022
0.0028
0.0033
0.0039
0.0044
0.0055
0.0066
mm / tooth
0.03
0.04
0.06
0.07
0.08
0.10
0.11
0.14
0.17
in / tooth
0.0009
0.0013
0.0018
0.0022
0.0026
0.0031
0.0035
0.0044
0.0053
mm / tooth
0.02
0.03
0.05
0.06
0.07
0.08
0.09
0.11
0.13
in / tooth
0.0006
0.0009
0.0013
0.0016
0.0019
0.0022
0.0025
0.0031
0.0038
mm / tooth
0.02
0.02
0.03
0.04
0.05
0.06
0.06
0.08
0.10
Radial Width of Cut (Rw)
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Axial Depth of Cut (Ad)
Tool Diameter (D)
17
Z-Carb with JetStream
™
Patented Coolant Technology
SGS Tool Company is proud to introduce the newest
member of the Z-CARB family of products: Z-CARB End
Mills with JetStream patented coolant technology. With
the Channeled Z-CARB End Mill, coolant is delivered with
targeted precision via 4 connected in-line coolant channels.
The uniquely positioned coolant channels are engineered
and patented to maximize coolant flow and delivery to the
shear zone. The JetStream Z-CARB End Mill was designed to
take maximum advantage of the benefits that a properly delivered coolant produces in a
demanding machining application.
Enjoy genuine Z-CARB performance enhanced by the benefits of exact coolant delivery in
your slotting, pocketing and hard-to-access applications.
Heat is one of the most damaging side effects of the machining process. Heat limits
operating parameters, dictates tool life, affects chip control and determines workpiece
quality. Coolant aids in the effort to better control these problems, but only if it is applied
with accuracy and consistency. When working with carbide tools, intermittent cooling can
create thermal stress and lead to premature tool failure.
This is particularly true in slotting, pocketing and hard-to-access applications where targeted
coolant application with external coolant lines becomes increasingly difficult. SGS Tool
Company has taken patented Z-CARB technology, which already permits more aggressive
machining through chatter suppression, and added a new, patented coolant channel design
to take advantage of the benefits of precise coolant delivery.
Designed with the strength of a solid carbide Z-CARB, the high performance JetStream end
mill delivers coolant to the cutting zone with effective pressure, volume and accuracy.
Coolant channels in solid carbide end mills are not a new concept, but the patented design
on the JetStream Z-CARB is. Strategically located channels interconnect at the shank end of
the tool to offer unparalleled results as only the Z-CARB can.
Proper application of coolant allows the end user to reduce friction, machine load, material
adhesion and chip congestion through proper lubrication, while simultaneously reducing
heat, improving part quality, controlling chip formation and increasing operating parameters
through proper cooling. By delivering the appropriate pressure and volume of coolant where it
is needed, these benefits, combined with increased chip evacuation and targeted application
result in improved tool life and profitability.
Patent Numbers:
U.S.: 6,648,561
Germany: 4019,428
Japan: 62246416
18
JetStream Z-Carb Solid Carbide End Mills
Maximize your tool life, profitability and part
quality with the targeted lubricating, cooling
and chip evacuation properties delivered by the
JetStream Z-Carb End Mill.
Benefits
• More consistent machining temperatures
• Reduced damage from harmful heat created during machining
• Helps to reduce the development of built up edge (BUE)
• The ability to improve cutting speeds
• Improved tool life
• Improved chip control
• Decreased damage from recutting chips
• Reduced cutting loads and forces
• Helps to improve workpiece accuracy
• Helps to improve workpiece surface finish
• Helps to avoid coolant waste
Engineered delivery channels direct the coolant to
millpoint and workpiece.
The JetStream Z-Carb End Mill should be used with a minimum
coolant pressure of 250 PSI.
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19
Fractional
Z-CARB™ SERIES Z1CR
4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Corner
Radius
Ti-NAMITE-A
(AlTiN)
EDP No.
1/2
1
3
1/2
.025–.030
36805
9/16
1-1/8
3-1/2
9/16
.025–.030
36806
5/8
1-1/4
3-1/2
5/8
.035–.040
36807
3/4
1-1/2
4
3/4
.035–.040
36808
1
1-1/2
4
1
.035–.040
36809
Z-CARB™ SERIES Z1
4 FLUTE – SINGLE END – SQUARE END
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Ti-NAMITE-A
(AlTiN)
EDP No.
1/2
1
3
1/2
36826
9/16
1-1/8
3-1/2
9/16
36827
5/8
1-1/4
3-1/2
5/8
36828
3/4
1-1/2
4
3/4
36829
1
1-1/2
4
1
36830
Z-CARB™ SERIES Z1B
4 FLUTE – SINGLE END – BALL END
Cutting
Diameter
d1
Length
of Cut
l2
Overall
Length
l1
Shank
Diameter
d2
Ti-NAMITE-A
(AlTiN)
EDP No.
1/2
1
3
1/2
36846
9/16
1-1/8
3-1/2
9/16
36847
5/8
1-1/4
3-1/2
5/8
36848
3/4
1-1/2
4
3/4
36849
1
1-1/2
4
1
36850
FRACTIONAL TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
1/8 - 1/4 = +.0000/-.0012
1/8 - 3/8 = -.0001/-.0003
>1/4 - 3/8 = +.0000/-.0016
>3/8 - 1 = -.0001/-.0004
>3/8 - 1 = +.0000/-.002
20
JetStream Z-Carb Solid Carbide End Mills
Metric
Z-CARB™ SERIES Z1MCR
4 FLUTE – SINGLE END – CORNER RADIUS
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Corner
Radius
mm
Ti-NAMITE-A
(AlTiN)
EDP No.
14
26
83
14
0,64–0,76
46494
16
32
92
16
0,89–1,02
46495
18
32
92
18
0,89–1,02
46496
20
38
104
20
0,89–1,02
46497
25
38
104
25
0,89–1,02
46498
Z-CARB™ SERIES Z1M
4 FLUTE – SINGLE END – SQUARE END
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Ti-NAMITE-A
(AlTiN)
EDP No.
14
26
83
14
46506
16
32
92
16
46507
18
32
92
18
46508
20
38
104
20
46509
25
38
104
25
46510
Z-CARB™ SERIES Z1MB
4 FLUTE – SINGLE END – BALL END
Cutting
Diameter
d1 mm
Length
of Cut
l 2 mm
Overall
Length
l1 mm
Shank
Diameter
d 2 mm
Ti-NAMITE-A
(AlTiN)
EDP No.
14
26
83
14
46518
16
32
92
16
46519
18
32
92
18
46520
20
38
104
20
46521
25
38
104
25
46522
METRIC TOLERANCES
Cutting Diameter d1
Shank Diameter d 2
3 - 6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
6 = +0 / -0,030
6 - 10 = -0,0025 / -0,0075
> 6 - 10 = +0 / -0,040
> 10 - 20 = -0,0025 / -0,010
> 10 - 20 = +0 / -0,050
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21
Fractional
Z-Carb Speed and Feed Recommendations
™
Cutting Diameter
Material Type
Bhn
1/8
rpm
3/16
in/min
rpm
1/4
in/min
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
Low Carbon Steels
~175 15,585 12 10,360 20
7,795
24
6,235
29
5,195
39
4,455
38
3,895
37
3,465
35
3,115
33
2,600
31
1,950
25
Low Carbon Steels
~275 12,835 10
8,150
17
6,420
20
5,135
24
4,280
32
3,665
31
3,210
30
2,850
29
2,565
27
2,140
25
1,605
21
Med Alloy Steels
~275 10,695
8
6,790
14
5,350
17
4,280
20
3,565
27
3,055
26
2,675
25
2,375
24
2,140
23
1,785
21
1,335
17
Mold And Die Steels
~275 5,500
4
3,490
8
2,750
8
2,200
10
1,835
13
1,570
13
1,375
13
1,220
12
1,100
11
915
11
690
9
Cast Iron - Gray
~200 14,515
11
9,215
19
7,260
23
5,805
27
4,840
36
4,145
35
3,630
34
3,225
32
2,905
31
2,420
29
1,815
24
Cast Iron - Ductile
~300 7,335
5
4,655
9
3,665
11
2,935
14
2,445
18
2,095
18
1,835
17
1,630
16
1,465
15
1,220
14
915
12
Cast Iron - Malleable
~300 4,585
4
2,910
6
2,290
7
1,835
8
1,530
11
1,310
11
1,145
11
1,020
10
915
9
765
9
575
7
Stainless 300 Series
~275 9,170
7
5,820
12
4,585
14
3,665
16
3,055
16
2,620
16
2,290
16
2,035
20
1,835
16
1,530
15
1,145
15
Stainless 400 Series
~185 12,835 10
8,245
17
6,420
22
5,135
25
4,280
25
3,665
25
3,210
25
2,850
29
2,565
25
2,140
22
1,605
22
Stainless PH Series
~325 7,640
5
4,850
10
3,820
12
3,055
14
2,545
14
2,185
14
1,910
14
1,700
17
1,530
14
1,275
12
955
12
Titanium Alloys
~295 9,170
9
5,820
14
4,585
16
3,665
18
3,055
18
2,620
18
2,290
18
2,035
20
1,835
18
1,530
16
1,145
16
High Temp. Alloys
~300 2,445
2
1,550
3
1,220
3
980
4
815
4
700
4
610
4
545
6
490
4
410
4
305
3
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)
Avoid re-milling chips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
22
Z-Carb Solid Carbide End Mills
Metric
Z-Carb Speed and Feed Recommendations
™
Cutting Diameter
Material Type
Bhn
3
rpm
5
mm/min
6
8
10
12
14
16
18
20
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
Low Carbon Steels
~175 16,500 335
9,895
502
8,250
586
6,185
754
4,950
955
4,125
963
3,535
890
3,095
817
2,750
809
2,475
804
Low Carbon Steels
~275 13,585 276
8,150
413
6,795
483
5,095
620
4,075
786
3,395
793
2,910
733
2,545
672
2,265
667
2,040
662
Med Alloy Steels
~275 11,320 230
6,790
345
5,660
403
4,245
517
3,395
656
2,830
661
2,425
592
2,125
561
1,885
556
1,700
552
~275 5,820
118
3,490
177
2,910
207
2,185
266
1,745
337
1,455
340
1,250
314
1,090
288
970
285
875
283
~200 15,365 300
9,215
468
7,680
546
5,760
702
4,610
889
3,840
897
3,290
829
2,880
761
2,560
754
2,305
749
Cast Iron - Ductile
~300 7,765
158
4,655
236
3,880
276
2,910
354
2,330
449
1,940
453
1,665
419
1,455
384
1,295
381
1,165
378
Cast Iron - Malleable
~300 4,850
98
2,910
147
2,425
173
1,820
221
1,455
280
1,215
283
1,040
262
910
240
810
238
730
236
Stainless 300 Series
~275 9,705
175
5,820
300
4,850
355
3,640
405
2,910
405
2,425
405
2,080
405
1,820
405
1,615
380
1,455
380
Stainless 400 Series
~185 13,585 250
8,245
430
6,795
560
5,095
635
4,075
635
3,395
635
2,910
635
2,545
635
2,265
560
2,040
560
Stainless PH Series
~325 8,085
125
4,850
250
4,045
300
3,030
355
2,425
355
2,020
355
1,735
355
1,515
355
1,350
300
1,215
300
Titanium Alloys
~295 9,705
225
5,820
355
4,850
405
3,640
455
2,910
455
2,425
455
2,080
455
1,820
455
1,615
405
1,455
405
High Temp Alloys
~300 2,590
50
1,550
75
1,295
75
970
100
775
100
645
100
555
100
485
100
430
100
390
100
Mold And Die Steels
Cast Iron - Gray
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)
Avoid re-milling chips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
WWW.SGSTOOL.COM
23
Fractional
Z-Carb-HTA Speed and Feed Recommendations
™
Cutting Diameter
High Temp. Alloys
Bhn
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
1
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
Profile - Semi-Rough
<300
1,990
9.6
1,600
9.7
1,325
9.8
1,135
9.9
995
9.9
885
9.9
795
9.9
660
9.7
500
9.7
Profile - Rough
<300
1,680
6.4
1,345
6.5
1,120
6.6
960
6.7
840
6.7
750
6.7
670
6.7
560
6.5
420
6.5
Slotting
<300
1,380
3.9
1,100
4.0
920
4.1
785
4.2
690
4.2
610
4.2
550
4.2
460
4.0
345
4.0
Profile - Semi-Rough
>300
1,840
7.1
1,470
7.2
1,220
7.3
1,050
7.4
920
7.4
815
7.4
735
7.4
610
7.2
460
7.2
Profile - Rough
>300
1,530
4.0
1,225
4.1
1,020
4.2
875
4.3
765
4.3
680
4.3
610
4.3
510
4.1
380
4.1
Slotting
>300
1,220
2.2
980
2.3
815
2.4
700
2.5
610
2.5
545
2.5
490
2.5
410
2.3
305
2.3
Profile - Semi-Rough Radial Width .125 x Diameter (max.)
Axial Depth 1.5 x Diameter (max.)
Profile - Rough Radial Width .250 x Diameter (max.)
Axial Depth 1.5 x Diameter (max.)
Slotting Axial Depth 1 x Diameter (max.)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
Application Tips
• Tool holders with adequate gripping pressure are required
• Stub length solid holders are recommended for heavy stock removal
• Avoid remilling chips
• Avoid straight plunging - ramp or spiral plunge into pockets
• Regrind and recondition services are available from SGS
• Set-up rigidity critical during heavy roughing
24
Z-Carb–HTA Solid Carbide End Mills
Metric
Z-Carb-HTA Speed and Feed Recommendations
™
Cutting Diameter
High Temp. Alloys
Bhn
6
8
10
12
14
16
20
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
Profile - Semi-Rough
<300
2,100
244
1,575
246
1,260
248
1,050
252
900
252
790
252
630
246
Profile - Rough
<300
1,780
163
1,335
165
1,070
168
890
170
760
170
670
170
535
165
Slotting
<300
1,455
100
1,090
102
875
104
730
108
625
108
545
108
440
102
Profile - Semi-Rough
>300
1,940
180
1,455
182
1,165
185
970
188
830
188
730
188
585
182
Profile - Rough
>300
1,620
102
1,215
104
970
106
810
110
695
110
610
110
485
104
Slotting
>300
1,295
55
970
58
775
60
650
64
555
64
485
64
390
58
Profile - Semi-Rough Radial Width .125 x Diameter (max.)
Axial Depth 1.5 x Diameter (max.)
Profile - Rough Radial Width .250 x Diameter (max.)
Axial Depth 1.5 x Diameter (max.)
Slotting Axial Depth 1 x Diameter (max.)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
Application Tips
• Tool holders with adequate gripping pressure are required
• Stub length solid holders are recommended for heavy stock removal
• Avoid remilling chips
• Avoid straight plunging - ramp or spiral plunge into pockets
• Regrind and recondition services are available from SGS
• Set-up rigidity critical during heavy roughing
WWW.SGSTOOL.COM
25
Fractional
Z-Carb with JetStream Speed and Feed Recommendations
™
Cutting Diameter
Bhn
1/2
9/16
5/8
3/4
1
Material Type
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
rpm
in/min
Low Carbon Steels
~175
3,895
37
3,465
35
3,115
33
2,600
31
1,950
25
Low Carbon Steels
~275
3,210
30
2,850
29
2,565
27
2,140
25
1,605
21
Med Alloy Steels
~275
2,675
25
2,375
24
2,140
23
1,785
21
1,335
17
Mold And Die Steels
~275
1,375
13
1,220
12
1,100
11
915
11
690
9
Cast Iron - Gray
~200
3,630
34
3,225
32
2,905
31
2,420
29
1,815
24
Cast Iron - Ductile
~300
1,835
17
1,630
16
1,465
15
1,220
14
915
12
Cast Iron - Malleable
~300
1,145
11
1,020
10
915
9
765
9
575
7
Stainless 300 Series
~275
2,290
16
2,035
20
1,835
16
1,530
15
1,145
15
Stainless 400 Series
~185
3,210
25
2,850
29
2,565
25
2,140
22
1,605
22
Stainless PH Series
~325
1,910
14
1,700
17
1,530
14
1,275
12
955
12
Titanium Alloys
~295
2,290
18
2,035
20
1,835
18
1,530
16
1,145
16
High Temp. Alloys
~300
610
4
545
6
490
4
410
4
305
3
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)
Avoid re-milling chips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
26
JetStream Z-Carb Solid Carbide End Mills
Metric
Z-Carb with JetStream Speed and Feed Recommendations
™
Cutting Diameter
Bhn
14
16
18
20
Material Type
rpm
mm/min
rpm
mm/min
rpm
mm/min
rpm
mm/min
Low Carbon Steels
~175
3,535
890
3,095
817
2,750
809
2,475
804
Low Carbon Steels
~275
2,910
733
2,545
672
2,265
667
2,040
662
Med Alloy Steels
~275
2,425
592
2,125
561
1,885
556
1,700
552
Mold And Die Steels
~275
1,250
314
1,090
288
970
285
875
283
Cast Iron - Gray
~200
3,290
829
2,880
761
2,560
754
2,305
749
Cast Iron - Ductile
~300
1,665
419
1,455
384
1,295
381
1,165
378
Cast Iron - Malleable
~300
1,040
262
910
240
810
238
730
236
Stainless 300 Series
~275
2,080
405
1,820
405
1,615
380
1,455
380
Stainless 400 Series
~185
2,910
635
2,545
635
2,265
560
2,040
560
Stainless PH Series
~325
1,735
355
1,515
355
1,350
300
1,215
300
Titanium Alloys
~295
2,080
455
1,820
455
1,615
405
1,455
405
High Temp Alloys
~300
555
100
485
100
430
100
390
100
Profiling: Radial Width .5 x Diameter (max.) Profiling: Axial Depth 1.5 x Diameter (max.) Slotting: Axial Depth 1 x Diameter (max.)
Avoid re-milling chips
Tool holders with adequate gripping pressure are required
Stub length solid holders are recommended for heavy stock removal
Ramping or spiral plunging are the preferred entry methods into pockets (approximately 6 degrees @ 50% normal feed)
Radial Width of Cut (Rw)
Axial Depth of Cut (Ad)
Tool Diameter (D)
WWW.SGSTOOL.COM
27
Z-Carb EDP Index
™
EDP Number
36333
36334
36335
36336
36337
36338
36339
36340
36341
36342
36343
36344
36345
36346
36347
36348
36349
36350
36351
36352
36353
36354
36355
36356
36357
36358
36359
36361
36370
36371
36372
36373
36374
36375
36376
36377
36378
36379
36380
36381
36382
36383
36384
28
Page Number
9
9
9
9
9
9
9
9
9
9
9
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
EDP Number
36385
36386
36387
36388
36389
36390
36391
36392
36393
36404
36406
36408
36410
36416
36418
36420
36422
36424
36426
36428
36430
36432
36436
36440
36442
36444
36450
36452
36456
36460
36462
36466
36470
36472
36474
36480
36482
36486
36500
36502
36504
36505
36506
Z-Carb Solid Carbide End Mills
Page Number
9
9
9
9
9
9
9
9
9
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
10
10
10
10
10
10
10
10
10
6
6
6
6
6
6
10
10
Z-Carb EDP Index
™
EDP Number
36507
36508
36509
36511
36513
36515
36517
36519
36520
36530
36531
36532
36533
36534
36535
36536
36537
36538
36539
36540
36541
36542
36543
36544
36545
36546
36547
36548
36549
36550
36551
36552
36553
36554
36555
36556
36557
36558
36559
36560
36561
36570
36571
Page Number
10
10
10
10
10
10
10
10
10
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
9
9
9
9
9
9
9
13
13
13
13
13
13
13
13
13
EDP Number
36572
36573
36574
36575
36576
36577
36578
36590
36591
36592
36593
36594
36595
36596
36597
36598
36599
36600
36601
36602
36603
36604
36605
36606
36607
36608
36609
36610
36611
36612
36613
36614
36615
36616
36617
36618
36701
36702
36703
36704
36705
36706
36707
WWW.SGSTOOL.COM
Page Number
13
13
13
13
13
13
13
5
5
5
9
9
9
5
5
5
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
13
13
13
9
9
9
9
9
9
9
29
Z-Carb EDP Index
™
EDP Number
36708
36709
36710
36711
36712
36713
36714
36715
36716
36717
36718
36719
36720
36721
36722
36723
36724
36725
36726
36727
36728
36729
36730
36731
36732
36733
36734
36735
36736
36737
36738
36739
36740
36741
36742
36743
36744
36745
36746
36780
36781
36782
36783
30
Page Number
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
15
15
15
15
EDP Number
36784
36785
36786
36787
36788
36789
36790
36791
36792
36793
36805
36806
36807
36808
36809
36826
36827
36828
36829
36830
36846
36847
36848
36849
36850
38490
38492
38496
46334
46335
46336
46337
46338
46339
46340
46341
46342
46343
46344
46345
46346
46347
46348
Z-Carb Solid Carbide End Mills
Page Number
15
15
15
15
15
15
15
15
15
15
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
6
6
6
11
11
11
11
11
11
11
11
11
7
7
7
7
7
7
Z-Carb EDP Index
™
EDP Number
46349
46350
46351
46354
46355
46356
46357
46358
46359
46360
46362
46364
46366
46368
46370
46372
46374
46376
46377
46378
46379
46380
46381
46382
46383
46384
46385
46386
46450
46451
46452
46453
46454
46455
46456
46457
46458
46459
46460
46461
46462
46463
46464
Page Number
7
7
7
7
7
7
6
6
6
6
6
6
6
6
6
6
6
6
11
11
11
11
11
11
11
11
11
11
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
EDP Number
46465
46466
46467
46468
46469
46470
46471
46472
46473
46474
46475
46476
46477
46478
46479
46480
46481
46494
46495
46496
46497
46498
46506
46507
46508
46509
46510
46518
46519
46520
46521
46522
46560
46561
46562
46563
46564
46565
46566
46567
46568
WWW.SGSTOOL.COM
Page Number
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
15
15
15
15
15
15
15
15
15
31
Sold in Over 60 Countries
UNTED STATES OF AMERICA
TOOL COMPANY
World Headquarters
P.O. Box 187
55 South Main Street
Munroe Falls, Ohio 44262 U.S.A.
Phone: (330) 688-6667
Customer Service US and Canada: (330) 686-5700
Fax - US & Canada: (800) 447-4017
International Fax: (330) 686-2146
E-mail: [email protected]
CANADA
TOOL CANADA
171 Northport Road, Unit #3
Port Perry, ON L9L 1B2
Phone: 905/982-0888
Fax: 905/982-0488
E-mail: [email protected]
UNITED KINGDOM
CARBIDE TOOL (UK) LTD.
Unit 1, The Metro Centre
Toutley Road
Wokingham, Berkshire
RG41 1QW England
Phone: (44) 1189-795-200
Fax: (44) 1189-795-295
E-mail: [email protected]
FRANCE
- PROMECA
36, Rue Des Landes – BP 28
Chatou F78400
Phone: (33) 13952-8280
Fax: (33) 1305-34919
E-mail: [email protected]
EASTERN EUROPE
SINTCOM
Phone: (359) 283-64421
Fax: (359) 283-64421
E-mail: [email protected]
RUSSIA
HALTEC
Phone: (7) 842-241-4717
Fax: (7) 842-241-7619
E-mail: [email protected]
CHINA
TOOL SHANGHAI
Phone: (86) 21-58682809-107
Fax: (86) 21-58682803
E-mail: [email protected]
GERMANY
TOOL EUROPE GmbH
Hitdorfer Strasse 10C
Langenfeld D40764
Phone: (49) 2173-9100-91
Fax: (49) 2173-9100-99
E-mail: [email protected]
SGS PRODUCTS ARE DISTRIBUTED BY
Catalog EDP No. 00071 Rev. 8/2007
©2007 SGS Tool Company
www.sgstool.com