2008 Carryall 295 and XRT 1550 with IntelliTach Illustrated Parts List
Transcription
2008 Carryall 295 and XRT 1550 with IntelliTach Illustrated Parts List
2008 Carryall 295 and XRT 1550 with IntelliTach Illustrated Parts List XRT 1550 and Carryall 295 with IntelliTach Diesel Vehicles Manual Number 103373018 Edition Code 1207G0209F USING THE ILLUSTRATED PARTS LIST ý WARNING • This manual is to be used only for identification and ordering of service parts. Be sure to read and use the maintenance and service manual before attempting any vehicle repairs. This manual covers all 2008 model year XRT1550 and Carryall 295 vehicles equipped with the IntelliTach accessory mounting system. The manual is divided into 14 sections. Sections 1 through 13 pertain to service parts for the vehicles, and Section 14 pertains to tools that are used on all Club Car products. Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that section. The index can be used to find specific parts and assemblies. The index is divided into numerical and alphabetical listings with the page numbers in italic text. There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the illustration), part descriptions, and quantity of parts used. Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread. HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. You can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our web site at www.clubcar.com and clicking on the “Distributor Search” link or by calling our toll-free Service Parts and Technical Assistance hotline at (800) 872-2246 or (706) 863-3000, extension 3887. P. O. Box 204658 Augusta, Georgia 30917-4658 USA Telephone 706-863-3000 Service Parts Fax 706-855-7413 www.clubcar.com NOTE: This illustrated parts list represents the most current information at the time of publication. Club Car, Inc. is continually working to further improve its vehicles and other products. These improvements may affect the parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of this illustrated parts list. Club Car, Inc. reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold. Copyright © 2007 Club Car, Inc. Club Car is a registered trademark of Club Car, Inc. This manual effective August 10, 2007. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List CONTENTS SECTION 1 – HYDRAULIC ATTACHMENT SYSTEM AND ACCESSORIES Handbook ......................................................................................................................................................................................... 1-3 Attachment – Fork Pallet ............................................................................................................................................................. 1-5 Attachment – Bucket .................................................................................................................................................................... 1-7 Attachment – Snow Blade .......................................................................................................................................................... 1-9 Attachment – Broom .................................................................................................................................................................... 1-11 Attachment – Mower .................................................................................................................................................................... 1-13 Accessory Mounting Weldment ............................................................................................................................................... 1-15 Attachment Arm Kit ...................................................................................................................................................................... 1-17 Attachment Interface .................................................................................................................................................................... 1-19 Hydraulic Controls ......................................................................................................................................................................... 1-21 Accessory Hydraulic System – Standard ................................................................................................................................ 1-23 Accessory Hydraulics – Auxiliary .............................................................................................................................................. 1-25 Hydraulic Attachment Angle Kit ............................................................................................................................................... 1-27 Hydraulic Power Unit Components ......................................................................................................................................... 1-29 Hydraulic Power Unit with Auxillary Components ............................................................................................................ 1-31 Standard to Auxilliary Hydraulic Conversion Kit ................................................................................................................. 1-33 SECTION 2 – BODY AND TRIM Fascia and Fenders – Carryall Vehicles ................................................................................................................................... 2-3 Cowl Assemblies – Carryall Vehicles ....................................................................................................................................... 2-5 Cowl Assemblies – XRT Vehicles ............................................................................................................................................... 2-7 Cowl Assemblies – XRT Vehicles ............................................................................................................................................... 2-9 Front Body Components ............................................................................................................................................................. 2-11 Dash .................................................................................................................................................................................................... 2-13 Glove Box .......................................................................................................................................................................................... 2-15 Side Stringers ................................................................................................................................................................................... 2-17 Floor Mat ........................................................................................................................................................................................... 2-19 Floorboard ........................................................................................................................................................................................ 2-21 Bucket Seats – Gray ....................................................................................................................................................................... 2-23 Bucket Seats – Black ...................................................................................................................................................................... 2-25 Lower ROPS ...................................................................................................................................................................................... 2-27 Seat Belts and ROPS ...................................................................................................................................................................... 2-29 ROPS – Head Rests ......................................................................................................................................................................... 2-31 Latch Plate and Prop Rod ............................................................................................................................................................ 2-33 Tilt Bed, Hinge, and Latch ........................................................................................................................................................... 2-35 Electric Bed Lift ................................................................................................................................................................................ 2-37 Box Bed .............................................................................................................................................................................................. 2-39 Side Panels and Rear Fenders .................................................................................................................................................... 2-41 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1 CONTENTS Cargo Box (Steel) ............................................................................................................................................................................. 2-43 SECTION 3 – WHEELS AND TIRES Wheels and Tires ............................................................................................................................................................................. 3-3 SECTION 4 – DECALS Safety Decals ..................................................................................................................................................................................... 4-3 Safety Decals, Continued ............................................................................................................................................................. 4-5 Badging Decals – Carryall Vehicles ........................................................................................................................................... 4-7 Badging Decals – XRT Vehicles .................................................................................................................................................. 4-9 Badging Decals – Intellitach ........................................................................................................................................................ 4-11 SECTION 5 – BRAKE SYSTEMS Front Brake Assembly .................................................................................................................................................................... 5-3 Rear Brake Assembly ...................................................................................................................................................................... 5-5 Master Cylinder with Remote Reservoir ................................................................................................................................. 5-7 Master Cylinder with Integral Reservoir ................................................................................................................................. 5-9 Hydraulic Brake Lines and Clips ................................................................................................................................................. 5-11 Brake Pedal Assembly ................................................................................................................................................................... 5-13 Park Brake System ........................................................................................................................................................................... 5-15 Park Brake Pedal Assembly .......................................................................................................................................................... 5-17 SECTION 6 – STEERING AND SUSPENSION Steering Column ............................................................................................................................................................................. 6-3 Steering Gear Assembly ............................................................................................................................................................... 6-5 Front Suspension – A-Arms ......................................................................................................................................................... 6-7 Cv Boot Repair Kits ......................................................................................................................................................................... 6-9 Shock Absorbers ............................................................................................................................................................................. 6-11 Rear Suspension – Standard ....................................................................................................................................................... 6-13 SECTION 7 – ELECTRICAL SYSTEM Wiring – Diesel Vehicle, Single Piece ....................................................................................................................................... 7-5 Wiring – Control Panel .................................................................................................................................................................. 7-9 Wiring – Seat Belt Reminder ....................................................................................................................................................... 7-11 Electrical Component Box, Diesel Vehicles ........................................................................................................................... 7-13 Electrical Components .................................................................................................................................................................. 7-15 Battery – Diesel Vehicles .............................................................................................................................................................. 7-17 Page 2 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List CONTENTS SECTION 8 – DIESEL ENGINE – CLOSED BREATHER Kubota D722 Diesel Engine Mounting ................................................................................................................................... 8-3 Crankcase .......................................................................................................................................................................................... 8-5 Oil Pan ................................................................................................................................................................................................ 8-7 Cylinder Head .................................................................................................................................................................................. 8-9 Gear Case ........................................................................................................................................................................................... 8-11 Head Cover ....................................................................................................................................................................................... 8-13 Dipstick and Guide ........................................................................................................................................................................ 8-15 Oil Pump ............................................................................................................................................................................................ 8-17 Main Bearing Case ......................................................................................................................................................................... 8-19 Camshaft and Idle Gear ................................................................................................................................................................ 8-21 Piston and Crankshaft ................................................................................................................................................................... 8-23 Flywheel ............................................................................................................................................................................................ 8-25 Shaft .................................................................................................................................................................................................... 8-27 Idle Apparatus ................................................................................................................................................................................. 8-29 Stop Solenoid .................................................................................................................................................................................. 8-31 60-Amp Alternator ......................................................................................................................................................................... 8-33 Injection Pump ................................................................................................................................................................................ 8-35 Speed Control Plate ....................................................................................................................................................................... 8-37 Nozzle Holders and Glow Plugs ................................................................................................................................................ 8-39 Governor Components ................................................................................................................................................................ 8-41 Starter ................................................................................................................................................................................................. 8-43 Valves and Rocker Arms ............................................................................................................................................................... 8-45 Diesel Inlet Manifold ..................................................................................................................................................................... 8-47 Exhaust Manifold ............................................................................................................................................................................ 8-49 Gasket Kits ......................................................................................................................................................................................... 8-51 Piston Kit ............................................................................................................................................................................................ 8-53 SECTION 9 – FUEL, INTAKE, & GOVERNOR SYSTEM Fuel System – Diesel ...................................................................................................................................................................... 9-3 Fuel Tank – Diesel Vehicles ......................................................................................................................................................... 9-5 Cables – Diesel Vehicle ................................................................................................................................................................. 9-7 Accelerator Pedal Assembly – Style B ..................................................................................................................................... 9-9 Intake Duct and Air Box Assembly – Diesel Vehicles ......................................................................................................... 9-11 SECTION 10 – EXHAUST SYSTEM Exhaust System ............................................................................................................................................................................... 10-3 Exhaust Pipes – Diesel Vehicles ................................................................................................................................................. 10-5 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 3 CONTENTS SECTION 11 – CLUTCHES Clutch Cover (Standard) ............................................................................................................................................................... 11-3 Clutch Cover (Sealed) .................................................................................................................................................................... 11-5 Drive Belt ............................................................................................................................................................................................ 11-7 Drive Clutch – Diesel Vehicles .................................................................................................................................................... 11-9 Driven Clutch .................................................................................................................................................................................... 11-11 SECTION 12 – DRIVETRAIN COMPONENTS Forward/Reverse Shifter Assembly .......................................................................................................................................... 12-3 Front Differential Mounting Plate ............................................................................................................................................. 12-5 Front Differential (Output Components) ............................................................................................................................... 12-7 Front Differential (Input Components) ................................................................................................................................... 12-9 Prop Shafts ........................................................................................................................................................................................ 12-11 Rear Differential ............................................................................................................................................................................... 12-13 Rear Differential, Continued ....................................................................................................................................................... 12-15 Transmission – Diesel Vehicles ................................................................................................................................................... 12-17 Transmission – Diesel Vehicles, Continued ........................................................................................................................... 12-19 Transmission – Diesel Vehicles, Shift Shaft and Bell Crank (Style A) ............................................................................. 12-21 Transmission – Diesel Vehicles, Shift Shaft and Bell Crank (Style B) ............................................................................. 12-23 SECTION 13 – RADIATOR AND COOLANT SYSTEM – DIESEL VEHICLES Radiator .............................................................................................................................................................................................. 13-3 Coolant Expansion Tank ............................................................................................................................................................... 13-5 Coolant Pipes and Hoses .............................................................................................................................................................. 13-7 Cooling System Clamps, Hoses, and Hardware ................................................................................................................... 13-9 Water Flange and Thermostat .................................................................................................................................................... 13-11 Water Pump ...................................................................................................................................................................................... 13-13 Block Coolant Pipe .......................................................................................................................................................................... 13-15 SECTION 14 – MAINTENANCE AND SERVICE TOOLS Maintenance and Service Tools ................................................................................................................................................. 14-3 Maintenance and Service Tools, Continued ......................................................................................................................... 14-5 Maintenance and Service Tools, Continued ......................................................................................................................... 14-7 Maintenance and Service Tools, Continued ......................................................................................................................... 14-9 Maintenance and Service Tools, Continued ......................................................................................................................... 14-11 SECTION i – INDEX Page 4 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC ATTACHMENT SYSTEM AND ACCESSORIES 1 G E D 1 G E D 2 3 000558-001 Page 1-2 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HANDBOOK ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 N/A 103237501 103237701 Instl, Handbook, Club Car (includes items 2 and 3) ....................................................................... Handbook, Operator, Club Car ........................................................................................................ Weldment, Clip, Handbook ............................................................................................................... 1 1 1 1 G E D 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1-3 1 G E D 4 3 2 4 2 000555-001 Page 1-4 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT – FORK PALLET ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 102930001 102927201 102927301 102927401 Attachment, Fork, Pallet (includes items 2 through 4) ................................................................. Fork Pallet ................................................................................................................................................ Bar, Fork Mount ..................................................................................................................................... Pin, Hair .................................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 1 2 Page 1-5 1 G E D 1 G E D 1 000555-002 Page 1-6 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT – BUCKET ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 102930101 Attachment, Bucket .................................................................................................................................. 1 1 G E D 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1-7 1 G 13 E 3 13 14 D 3 3 9 3 3 2 14 2 14 2 5 6 10 7 7 11 12 8 12 8 4 Page 1-8 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000555-003 ATTACHMENT – SNOW BLADE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 102930201 102926601 102927401 102929601 102929801 103243001 103243101 103243201 103243501 103243601 103243701 103243801 103243901 103244001 Attachment, Blade, Snow (includes items 2 through 14) ............................................................ Bearing, Fiber, -12 ................................................................................................................................. Pin, Hair .................................................................................................................................................... Wldmnt, Mount, Angle ....................................................................................................................... Asm, Adjust, Manual ............................................................................................................................ Bolt, Carriage .......................................................................................................................................... Bolt, Carriage .......................................................................................................................................... Nut, Pretrq, Hex Lock ........................................................................................................................... Wldmnt, Head, Angle .......................................................................................................................... Wldmnt, Blade, Snow .......................................................................................................................... Edge, Cutting ......................................................................................................................................... Shoe, Skid ................................................................................................................................................ Pin, 5 In ..................................................................................................................................................... Pin, 3.9 In ................................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 6 5 1 1 9 4 13 1 1 1 2 2 3 Page 1-9 1 G E D 1 G 9 E 3 9 10 D 3 3 8 3 3 2 10 2 10 2 7 5 6 4 000555-004 Page 1-10 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT – BROOM ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 102930301 102926601 102927401 102929501 102929601 102929701 102929801 103243501 103243901 103244001 Attachment, Broom, Push (includes items 2 through 10) ........................................................... Bearing, Fiber, -12 ................................................................................................................................. Pin, Hair .................................................................................................................................................... Broom, Whisker, 60 In ......................................................................................................................... Wldmnt, Mount, Angle ....................................................................................................................... Wldmnt, Mount, Whisker ................................................................................................................... Asm, Adjust, Manual ............................................................................................................................ Wldmnt, Head, Angle .......................................................................................................................... Pin, 5 In ..................................................................................................................................................... Pin, 3.9 In ................................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 6 5 1 1 1 1 1 2 3 Page 1-11 1 G E D 1 G E D 000555-005 Page 1-12 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT – MOWER ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 102930401 Attachment, Mower .................................................................................................................................. 1 1 G E D 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 1-13 1 G E D 5 4 3 8 2 7 6 8 5 4 000552-001 Page 1-14 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ACCESSORY MOUNTING WELDMENT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 N/A 102491501 102670701 102786101 102921601 102925201 103355401 96727003 Instl, Weldment, Mount (includes items 2 through 8) .................................................................. Washer Hard,m10 ................................................................................................................................. Nut Flg M10 X 1.5 Nylon .................................................................................................................... Ring, Rue, 3/4, Heavy ........................................................................................................................... Pin, Clevis, 3/4 X 4 ................................................................................................................................. Bolt, Flg, M10x1.5x55, Patch ............................................................................................................. Weldment, Front Mount .................................................................................................................... Bolt Flg, M10 X 1.5 X 30 ...................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 4 2 2 4 1 4 Page 1-15 1 G E D 1 G E D 2 3 4 2 3 1 000786-001 Page 1-16 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT ARM KIT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 102923201 102786101 102921601 102923401 Kit, Arm, Attachment (includes items 2 through 4) ....................................................................... Ring, Rue, 3/4, Heavy ........................................................................................................................... Pin, Clevis, 3/4 X 4 ................................................................................................................................. Asm, Arm, Attachment ....................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 1 Page 1-17 1 G E D 1 G 8 16 E D 14 15 11 6 4 10 1 2 15 13 9 12 7 5 000787-001 Page 1-18 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ATTACHMENT INTERFACE ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 102923301 102786101 102789001 102617001 102789101 102789201 102789301 102789401 102790001 102790801 102790901 102791001 102791301 102926101 102921601 103177001 Kit, Interface, Attachment (includes items 2 through 16) ........................................................... Ring, Rue, 3/4, Heavy ........................................................................................................................... Asm, Interface, Attachment (includes items 4 through 14) .................................................. Nut Flg, M8 X 1.25 Mech Def ...................................................................................................... Pin, Latch ........................................................................................................................................... Lever, Release .................................................................................................................................. Link, Chain 2080 ............................................................................................................................. Interface, W/a .................................................................................................................................. Brace, Cross ...................................................................................................................................... Bolt Flg, M8 X 1.25 X 20 ................................................................................................................ Nut, Flg, 3/8-16 Gr8 ....................................................................................................................... Screw, Shoulder Hex Skt .............................................................................................................. Spring, Ext, Interface ..................................................................................................................... Decal, Attachment Locking ........................................................................................................ Pin, Clevis, 3/4 X 4 ................................................................................................................................. Instruction, Kit, Attachment ............................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 1 2 2 1 2 1 1 2 1 1 1 1 2 1 Page 1-19 1 G E D 1 19 17 16 20 G 25 E 11 5 D 15 4 14 7 18 32 13 12 9 22 8 6 24 30 21 30 3 29 30 30 27 31 28 26 23 Page 1-20 000553-001 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC CONTROLS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 N/A 1011931 1014063 1015720 1016103 101932201 102442001 102854601 102854801 102855001 1012438 1017 102420201 102849801 102850501 102854401 102854501 102854901 102918501 1631 102936801 102937401 102937501 102937601 102967901 103215201 7173 7174 8717 8990 102928301 103328301 Instl, Controls, Hydraulic (includes items 2 through 30) .............................................................. Washer, 1/4 Flat ..................................................................................................................................... Screw, 1/4-20 X 1.00 Hex Head ........................................................................................................ Screw, #6-32 X 1/2 Hex Washer-Head ........................................................................................... Screw, Pan Hd Tx, Taptite 6-32 ......................................................................................................... Locknut, #6-32 Nylon .......................................................................................................................... Pan, Center, Closeout .......................................................................................................................... Base, Control Box, Joystick ................................................................................................................ Console, Center, Insulator ................................................................................................................. Asm, Controls (includes items 11 through 20) ........................................................................... Locknut, #10-24 Nylon Insert ..................................................................................................... Nut, #10-24 Stainless-Steel Hex Machine .............................................................................. Relay, Mini ISO, SPDT .................................................................................................................... Decal, Controls, Bt .......................................................................................................................... Screw, Phillips Pn Hd ..................................................................................................................... Switch, Rocker, Svr, DPDT Momentary ................................................................................... Switch, Rocker, Svr, SPDT, lght ................................................................................................... Cover, Control Box, Joystick ........................................................................................................ Joystick, 4 Way, W/ Boot .............................................................................................................. Screw, #10-24 X 0.75 Phillips Pan-Head ................................................................................. Breaker, Circuit, 150-Amp .................................................................................................................. Wire Asm, #6, Red, Bt ........................................................................................................................... Wire Asm, #6, Red, Bt ........................................................................................................................... Wire Asm, #6, Black, Bt ........................................................................................................................ Rivet, Removable, Tuflok 1/4" .......................................................................................................... Switch, Rocker, Svr, On-off ................................................................................................................. Screw, 5/16-18 X 0.75 Hex-Head Cap ............................................................................................ Lockwasher, 5/16 Split ........................................................................................................................ Locknut, 1/4-28 Nylon Insert ............................................................................................................ Tie Wrap, 8" Nylon ................................................................................................................................ Switch, Sol Act Mtr St, 12vdc ................................................................................................................. Cover, Joystick ............................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 4 4 4 1 1 1 1 4 2 2 1 2 1 1 1 1 4 1 1 1 1 4 1 1 1 2 8 1 1 Page 1-21 1 G E D 1 27 G 6 E 26 D 9 8 24 11 20 22 13 16 14 15 10 17 19 5 21 28 3 25 23 4 18 7 5 2 Page 1-22 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000554-001 ACCESSORY HYDRAULIC SYSTEM – STANDARD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 N/A 102491001 102617201 102618301 102618601 102784201 102785501 102786101 102787101 102787201 102787501 102787601 102784601 102784701 102784801 102784901 102786901 102787001 102787101 102787301 102787701 102787701 102859101 102921601 102921701 102923001 102923101 96741046 AM1245401 Instl, Hydraulic Sys, Std (includes items 2 through 29) ................................................................ Bolt Flanged Head, 3/8-16x1.0 with Loctite ................................................................................ Nut Flg M10 X 1.5 Mech Def ............................................................................................................. Bolt Flanged Head, M8 X 1.25 X 65 ................................................................................................ Lock Nut, Flg M8 X 1.25 Nylon ......................................................................................................... Tube, Hydraulic -6 JIC 180 End ........................................................................................................ Barrier, Heat, Powerunit ..................................................................................................................... Ring, Rue, 3/4, Heavy ........................................................................................................................... Mount, Fir Tree, Cable Tie .................................................................................................................. Mount, Saddle, Fir Tree ....................................................................................................................... Tie, Button Head ................................................................................................................................... Asm, Hoses, Hydraulic (includes items 13 through 21) .......................................................... Hose, -6jic Stf -6jic Stm Td ........................................................................................................... Hose, -6jic Stf -6jic Stf Tr ............................................................................................................... Hose, -6jic Stf -6jic Stf Ld ............................................................................................................. Hose, -6jic Stf -6jic Stf Lr ............................................................................................................... Mount, Cable Tie, 8mm Std Trq ................................................................................................. Mount, Hd, Cable Tie, 8mm Bolt ............................................................................................... Mount, Fir Tree, Cable Tie ............................................................................................................ Mount, Standoff, Dual Tie ........................................................................................................... Tie, Wide Strap ................................................................................................................................ Tie, Wide Strap ....................................................................................................................................... Bolt, M10 X 1.50 X 70 ........................................................................................................................... Pin, Clevis, 3/4 X 4 ................................................................................................................................. Weldment, Hydraulic Powerunit ..................................................................................................... Cylinder, Hydraulic, Lift ....................................................................................................................... Cylinder, Hydraulic, Tilt ....................................................................................................................... Washer, M10 Hard ................................................................................................................................ 5 Gal, Mobil Dte15m Hyd Fluid ....................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 2 1 Page 1-23 1 G E D 1 G E 34 37 36 7 32 26 33 27 10 D 35 9 29 31 12 6 23 16 14 19 15 18 25 17 11 19 22 5 24 38 3 30 28 4 21 8 5 2 Page 1-24 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000554-002 ACCESSORY HYDRAULICS – AUXILIARY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 N/A 102491001 102617201 102618301 102618601 102741601 102784201 102785501 102786101 102787101 102787201 102787501 102787602 102784601 102784701 102784801 102784901 102785001 102785101 102786901 102787001 102787101 102787301 102787701 102787701 102794801 102794901 102859101 102921601 102921701 102922601 102922701 102923001 102923101 102923801 102973501 102973601 96741046 Instl, Hydraulic Sys, Aux (includes items 2 through 38) ............................................................... Bolt Flanged Head, 3/8-16x1.0 with Loctite ................................................................................ Nut Flg M10 X 1.5 Mech Def ............................................................................................................. Bolt Flanged Head, M8 X 1.25 X 65 ................................................................................................ Lock Nut, Flg M8 X 1.25 Nylon ......................................................................................................... Nut Flg M8 X 1.25 Gr 10 ...................................................................................................................... Tube, Hydraulic -6 JIC 180 End ........................................................................................................ Barrier, Heat, Powerunit ..................................................................................................................... Ring, Rue, 3/4, Heavy ........................................................................................................................... Mount, Fir Tree, Cable Tie .................................................................................................................. Mount, Saddle, Fir Tree ....................................................................................................................... Tie, Button Head ................................................................................................................................... Asm, Hoses, Hydraulic W/aux (includes items 14 through 24) ............................................ Hose, -6jic Stf -6jic Stm Td ........................................................................................................... Hose, -6jic Stf -6jic Stf Tr ............................................................................................................... Hose, -6jic Stf -6jic Stf Ld ............................................................................................................. Hose, -6jic Stf -6jic Stf Lr ............................................................................................................... Hose, -6jic Stf -6jic Stf A ............................................................................................................... Hose, -6jic Stf -8jic Stf B ................................................................................................................ Mount, Cable Tie, 8mm Std Trq ................................................................................................. Mount, Hd, Cable Tie, 8mm Bolt ............................................................................................... Mount, Fir Tree, Cable Tie ............................................................................................................ Mount, Standoff, Dual Tie ........................................................................................................... Tie, Wide Strap ................................................................................................................................ Tie, Wide Strap ....................................................................................................................................... Coupling, Female Quick -6jic ............................................................................................................ Coupling, Male Quick -6jic ................................................................................................................ Bolt, M10 X 1.50 X 70 ........................................................................................................................... Pin, Clevis, 3/4 X 4 ................................................................................................................................. Weldment, Hydraulic Powerunit ..................................................................................................... Bracket, Hydraulic, Auxiliary ............................................................................................................. Fhcs, M8x1.25x20 Lock Patch ........................................................................................................... Cylinder, Hydraulic, Lift ....................................................................................................................... Cylinder, Hydraulic, Tilt ....................................................................................................................... Nut, Lock, Hyd Tube, 3/4-16 ............................................................................................................. Cap, Quick Connect, Female ............................................................................................................. Cap, Quick Connect, Male ................................................................................................................. Washer, M10 Hard ................................................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 1 2 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 1 1 2 Page 1-25 1 G E D 1 G E D 7 2 6 2 3 4 3 3 000556-001 Page 1-26 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC ATTACHMENT ANGLE KIT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 102930501 102926301 102926401 102926501 102926601 102926701 102926801 Kit, Angle, Hyd, Attachment (includes items 2 through 7) ......................................................... Fitting, Elbow, 90, Hyd ........................................................................................................................ Asm, Hose, Ang, Hyd ........................................................................................................................... Cylinder, Attach, Ang, Hyd ................................................................................................................ Bearing, Fiber, -12 ................................................................................................................................. Coupler, Ff, Male, 1/2 ........................................................................................................................... Coupler, Ff, Fem, 1/2 ............................................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 1 4 1 1 Page 1-27 1 G E D 1 4 5 7 2 G E 3 D 6 9 10 8 000788-001 Page 1-28 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC POWER UNIT COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 102784001 102928001 102928101 102928201 102928301 102928401 102928501 102928601 102928901 1308 Power Unit, DC Hydraulic Std (includes items 2 through 8) ....................................................... Clamp, Hose, Worm, Rsv, M-ser ....................................................................................................... Plug, Resv, Breather-filler ................................................................................................................... Motor, Dc, 12v, 4.5 In, I Trm ............................................................................................................... Switch, Sol Act Mtr St, 12vdc ............................................................................................................ Strap, Motor-solenoid Conn ............................................................................................................. Asm, Ctrlwire, 16awg, Hs, Ring ........................................................................................................ Asm, Valve, 4w/4w, Cartridge (includes items 9 and 10) ........................................................ Coil, 10vdc, #8, 2lead, Diode ...................................................................................................... Nut, 1/2-20 Hex ............................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 6 6 Page 1-29 1 G E D 1 4 5 7 2 G E 3 D 6 9 10 10 8 000788-002 Page 1-30 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List HYDRAULIC POWER UNIT WITH AUXILLARY COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 102784002 102928001 102928101 102928201 102928301 102928401 102928501 102928601 102928901 1308 102928701 Power Unit, DC Hydraulic with Auxillary (includes items 2 through 11) ............................... Clamp, Hose, Worm, Rsv, M-ser ....................................................................................................... Plug, Resv, Breather-filler ................................................................................................................... Motor, Dc, 12v, 4.5 In, I Trm ............................................................................................................... Switch, Sol Act Mtr St, 12vdc ............................................................................................................ Strap, Motor-solenoid Conn ............................................................................................................. Asm, Ctrlwire, 16awg, Hs, Ring ........................................................................................................ Asm, Valve, 4w/4w, Cartridge (includes items 9 and 10) ........................................................ Coil, 10vdc, #8, 2lead, Diode ...................................................................................................... Nut, 1/2-20 Hex ............................................................................................................................... Asm, Valve, 4w Section ....................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 1 1 1 1 1 6 6 1 Page 1-31 1 G E D 1 G E D 11 10 9 8 7 3 13 14 2 12 2 2 5 2 4 15 6 000557-001 Page 1-32 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List STANDARD TO AUXILLIARY HYDRAULIC CONVERSION KIT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 102785401 102025401 102741601 102784003 102785001 102785101 102794801 102794901 102922601 102922701 102923601 102923801 102973501 102973601 103409001 Kit, Hydraulic, Aux (includes items 2 through 15) .......................................................................... Tie Wrap, Heavy Duty .......................................................................................................................... Nut Flg M8 X 1.25 Gr 10 ...................................................................................................................... Power Unit, DC Hydraulic, Auxillary ............................................................................................... Hose, -6jic Stf -6jic Stf A ...................................................................................................................... Hose, -6jic Stf -8jic Stf B ...................................................................................................................... Coupling, Female Quick -6jic ............................................................................................................ Coupling, Male Quick -6jic ................................................................................................................ Bracket, Hydraulic, Auxiliary ............................................................................................................. Fhcs, M8x1.25x20 Lock Patch ........................................................................................................... Instruction, Hyd, Aux ........................................................................................................................... Nut, Lock, Hyd Tube, 3/4-16 ............................................................................................................. Cap, Quick Connect, Female ............................................................................................................. Cap, Quick Connect, Male ................................................................................................................. Screw,1/4-20 X 3.5 Hex, Cap ............................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 8 2 1 1 1 1 1 1 2 1 2 1 1 3 Page 1-33 1 G E D 1 G E D BODY AND TRIM 2 G E D 2 G E D 17 11 9 3 3 6 17 9 11 3 3 4 15 5 16 2 5 2 3 8 18 16 12 7 10 14 2 3 5 13 000559-001 Page 2-2 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FASCIA AND FENDERS – CARRYALL VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 N/A 1011578 102289001 102292356 102297230 102866901 102867001 102867602 102882401 102885001 102895101 102895401 102978801 102978901 103213201 103213501 103218107 808 Instl, Fascia & Fenders, Ca It (includes items 2 through 18) ........................................................ Washer, 5/16 Type B Flat .................................................................................................................... Screw, M8X1.25X30, Hex .................................................................................................................... Screw-1/4-20x56 Hwh Self Drill ....................................................................................................... Screw,m6,torx,interlock,thread ....................................................................................................... Fender, Front, Pass, AWD ................................................................................................................... Fender, Front, Drv, AWD ..................................................................................................................... Fascia, Dueal Round w/ Cut .............................................................................................................. Bracket, Latch, Draw ............................................................................................................................ Headlight, 4 In Round ......................................................................................................................... Latch, Draw, Hood ................................................................................................................................ Screw, D50x16, Torx PN Hd PT ......................................................................................................... Grill, Hex Cut, DS ................................................................................................................................... Grill, Hex, Cut, PS ................................................................................................................................... Harness, Bct/huv Restyle Headlight .............................................................................................. Harness, Headlight, Bct ...................................................................................................................... Screw, #8x2.00 AB Thd, Hex Hd ....................................................................................................... Washer, 3/8 Type B Flat ....................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 13 2 4 1 1 1 2 4 2 6 1 1 1 4 4 2 Page 2-3 2 G E D 2 G E D 11 22 33 44 6 5 16 27 38 7 18 29 40 17 28 39 2 9 20 31 42 4 15 26 37 8 3 13 24 35 19 30 41 14 25 36 10 21 32 43 000508-001 Page 2-4 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List COWL ASSEMBLIES – CARRYALL VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 N/A 102292701 102292801 102297230 102866510 102866610 102866710 102866810 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866514 102866614 102866714 102866814 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866518 102866618 102866718 102866818 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866518 102866618 102866718 102866818 102896401 102896501 102967901 Option, Color, CA, Dark Grn (includes items 2 through 11) ........................................................ Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Dark Green ................................................................................................................................. Panel, Cowl, Center, Dark Green ...................................................................................................... Panel, Cowl, Passenger-Side, Dark Green .................................................................................... Panel, Cowl, Driver-Side, Dark Green ............................................................................................. Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, CA, Dark Gray (includes items 13 through 22) .................................................... Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Dark Gray .................................................................................................................................... Panel, Cowl, Center, Dark Gray ......................................................................................................... Panel, Cowl, Passenger-Side, Dark Gray ....................................................................................... Panel, Cowl, Driver-Side, Gray .......................................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, CA, Real Tree Camo (includes items 24 through 33) ........................................ Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Real Tree Camo ........................................................................................................................ Panel, Cowl, Center, Real Tree Camo ............................................................................................. Panel, Cowl, Passenger-Side, Real Tree Camo ............................................................................ Panel, Cowl, Driver-Side, Real Tree Camo .................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, CA, Dlx Real Tree Camo (includes items 35 through 44) ................................. Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Real Tree Camo ........................................................................................................................ Panel, Cowl, Center, Real Tree Camo ............................................................................................. Panel, Cowl, Passenger-Side, Real Tree Camo ............................................................................ Panel, Cowl, Driver-Side, Real Tree Camo .................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 2 4 1 1 1 1 1 1 4 1 4 2 4 1 1 1 3 2 1 4 1 4 2 4 1 1 1 1 1 1 4 1 4 2 4 1 1 1 1 1 1 4 Page 2-5 2 G E D 2 G E D 10 5 4 6 1 8 7 3 2 9 000508-004 Page 2-6 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List COWL ASSEMBLIES – XRT VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 102292701 102292801 102297230 102866518 102866618 102866719 102866819 102896401 102896501 102967901 Clip-body-trim ............................................................................................................................................ Pin, Bow Tie Locking - .072 ..................................................................................................................... Screw,m6,torx,interlock,thread ............................................................................................................. Hood, Real Tree Camo .............................................................................................................................. Panel, Cowl, Center, Real Tree Camo ................................................................................................... Panel, Cowl, Ps, Moff ................................................................................................................................. Panel, Cowl, Drv, Moff ............................................................................................................................... Weldment, Hinge, Hood .......................................................................................................................... Prop, Hood ................................................................................................................................................... Rivet, Removable, Tuflok 1/4" ................................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 4 2 4 1 1 1 1 1 1 4 Page 2-7 2 G E D 2 G E D 11 22 33 44 6 5 16 27 38 7 18 29 40 17 28 39 2 9 20 31 42 4 15 26 37 8 3 13 24 35 19 30 41 14 25 36 10 21 32 43 000508-001 Page 2-8 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List COWL ASSEMBLIES – XRT VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 N/A 102292701 102292801 102297230 102866510 102866610 102866710 102866810 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866515 102866615 102866715 102866815 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866518 102866618 102866718 102866818 102896401 102896501 102967901 N/A 102292701 102292801 102297230 102866518 102866618 102866718 102866818 102896401 102896501 102967901 Option, Color, XRT, Dark Green (includes items 2 through 11) ................................................. Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Dark Green ................................................................................................................................. Panel, Cowl, Center, Dark Green ...................................................................................................... Panel, Cowl, Passenger-Side, Dark Green .................................................................................... Panel, Cowl, Driver-Side, Dark Green ............................................................................................. Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, XRT, Red (includes items 13 through 22) .............................................................. Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Red ................................................................................................................................................ Panel, Cowl, Center, Red ..................................................................................................................... Panel, Cowl, Passenger-Side, Red ................................................................................................... Panel, Cowl, Driver-Side, Red ........................................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, XRT, Real Tree Camo (includes items 24 through 33) ....................................... Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Real Tree Camo ........................................................................................................................ Panel, Cowl, Center, Real Tree Camo ............................................................................................. Panel, Cowl, Passenger-Side, Real Tree Camo ............................................................................ Panel, Cowl, Driver-Side, Real Tree Camo .................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... Option, Color, XRT, Dlx Real Tree Camo (includes items 35 through 44) ............................... Clip-body-trim ....................................................................................................................................... Pin, Bow Tie Locking - .072 ................................................................................................................ Screw,m6,torx,interlock,thread ....................................................................................................... Hood, Real Tree Camo ........................................................................................................................ Panel, Cowl, Center, Real Tree Camo ............................................................................................. Panel, Cowl, Passenger-Side, Real Tree Camo ............................................................................ Panel, Cowl, Driver-Side, Real Tree Camo .................................................................................... Weldment, Hinge, Hood .................................................................................................................... Prop, Hood .............................................................................................................................................. Rivet, Removable, Tuflok 1/4" .......................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 2 4 1 1 1 1 1 1 4 1 4 2 4 1 1 1 1 2 1 4 1 4 2 4 1 1 1 1 1 1 4 1 4 2 4 1 1 1 1 1 1 4 Page 2-9 2 G E D 2 G E D 12 8 16 16 14 10 8 3 11 9 16 13 10 8 16 16 9 6 7 8 4 9 15 5 2 2 000521-001 Page 2-10 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FRONT BODY COMPONENTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 N/A 1016967 102298401 102298720 102323501 102491301 102491302 102491501 102617201 102618301 102935501 102977201 102983201 102983601 103296001 96715552 Instl, Cowl Weldmnt/Splash Guard (includes items 2 through 16) .......................................... Blind Rivet, Push Type ......................................................................................................................... Nut,m8,all Metal Lock ......................................................................................................................... M8-1.25x20 Taptite .............................................................................................................................. Washer, Flat, 3/8, Blk Fin ..................................................................................................................... Bolt, M10x1.50x100 (Black) ............................................................................................................... Bolt, M10 X 1.50 X 110 Black ............................................................................................................. Washer Hard,m10 ................................................................................................................................. Nut Flg M10 X 1.5 Mech Def ............................................................................................................. Bolt Flanged Head, M8 X 1.25 X 65 ................................................................................................ Weldment, Dash, Front ....................................................................................................................... Bracket, Column, Steering ................................................................................................................. Weldment, Front, Base, ROPS, Right-Hand .................................................................................. Weldment, Front, Base, ROPS, Left-Hand ..................................................................................... Guard, Splash, Gas Injection ............................................................................................................. Bolt, M10 X 1.50 X 65 ........................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 2 2 2 3 1 12 10 2 1 1 1 1 1 8 Page 2-11 2 G E D 2 G E D 4 13 5 7 2 7 8 6 11 16 14 12 15 19 3 6 18 9 10 7 17 10 9 000519-001 Page 2-12 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List DASH ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 N/A 1016916 101804301 102045001 102048401 102289001 102297230 102298580 102491501 102618601 102867101 102867301 102883401 103233001 103179901 103180001 103253801 103268001 8233 Instl, Dash (includes items 2 through 19) .......................................................................................... Screw, 1/4-20 X 1.50 Hex-Head Cap ............................................................................................... Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................ Cap, 1/4" Plastic Screw Head ............................................................................................................ Washer, 1/4 Id Scalloped Plast ......................................................................................................... Screw, M8X1.25X30, Hex .................................................................................................................... Screw,m6,torx,interlock,thread ....................................................................................................... M8-1.25 X 80 Sems ............................................................................................................................... Washer Hard,m10 ................................................................................................................................. Lock Nut, Flg M8 X 1.25 Nylon ......................................................................................................... Dash, Design A ...................................................................................................................................... Support, Structural .............................................................................................................................. Cup Holder, Utility ................................................................................................................................ Asm, Brush, Fnr (includes items 15 and 16) ................................................................................ Brush, Strip, FNR ............................................................................................................................. Holder, Brush, Strip, Fnr ............................................................................................................... Bracket, Hood Support ....................................................................................................................... Rod, Connection, Dash ....................................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 2 1 1 6 5 1 2 2 1 1 2 2 2 2 1 1 1 Page 2-13 2 G E D 2 G E D 4 1 2 3 000789-001 Page 2-14 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List GLOVE BOX ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 102867202 103182701 103182702 103182801 Cover, Storage, Dash, Awd, Cci .............................................................................................................. Latch, Push Close ....................................................................................................................................... Latch, Push Close W/ Key ........................................................................................................................ Keeper, Latch, Push Close ....................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 1 Page 2-15 2 G E D 2 G E D 3 2 4 4 3 6 5 7 000527-001 Page 2-16 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SIDE STRINGERS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 N/A 102185401 102950402 102950503 357 706 808 Instl, Stringer, Black (includes items 2 through 7) .......................................................................... Tape, 3M VHB 4950 .............................................................................................................................. Bolt, 3/8-16 X 3, Carriage Blk ............................................................................................................ Stringer, Side, 1349.25, Black ............................................................................................................ Washer, Lock, Hel Sp 3/8 Reg ........................................................................................................... Nut, Hex 3/8-16 ..................................................................................................................................... Washer, 3/8 Type B Flat ....................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 A/R 4 2 4 4 4 Page 2-17 2 G E D 2 G E D 3 2 1 000520-001 Page 2-18 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FLOOR MAT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 1015392 102025801 102895701 Rivet, 3/16 Pop ............................................................................................................................................ Screw, 1/4-20 X .75 Torx Pn Hd .............................................................................................................. Floor Mat ....................................................................................................................................................... 4 2 1 2 G E D 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2-19 2 G 5 E D 6 6 4 8 2 3 7 000790-001 Page 2-20 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List FLOORBOARD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 102868501 1011578 102618601 103319601 103319701 103400001 103417401 103423701 Instl, Floorboard (includes items 2 through 8) ................................................................................ Washer, 5/16 Type B Flat .................................................................................................................... Lock Nut, Flg M8 X 1.25 Nylon ......................................................................................................... Floorboard, Lower ................................................................................................................................ Floorboard, Upper ................................................................................................................................ 3/16 X 1.19 Alum Rivet, Blk ............................................................................................................... Bracket, Support, Floorboard ........................................................................................................... Bolt, M8 X 1.25 X 110 ........................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 1 1 6 1 1 Page 2-21 2 G E D 2 15 24 15 23 G 7 28 23 13 E 17 26 14 22 D 9 21 6 20 19 10 10 12 25 21 11 19 20 8 21 10 5 20 27 16 18 19 - 4 28 5 - 17 33 33 32 31 30 3 36 30 2 29 34 35 1 000524-001 Page 2-22 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BUCKET SEATS – GRAY ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101887601 102059001 102442001 102473701 1011652 102047001 102059401 102061101 102298130 102298401 102456001 102458901 102473501 102473601 102475901 103267001 451 N/A 1011652 1012830 1013734 102023703 102047001 102059401 102061101 102458901 103267001 451 102670601 102718101 102732401 102763701 102967901 103216401 332 96742515 Locknut, M6-1.00 Nylon Insert .............................................................................................................. Seat Holder Base ........................................................................................................................................ Pan, Center, Closeout ................................................................................................................................ Asm, Bucket Seat Adjustable (includes items 5 through 17) ..................................................... Hinge Plate ............................................................................................................................................. Rivet, 1/4 X .438 Blind ......................................................................................................................... Screw, 6m-1.00 X 10mm Hex Head ................................................................................................ Seat Holder Cup .................................................................................................................................... Bolt, Flange Head, M8 X 30.0 ............................................................................................................ Nut,m8,all Metal Lock ......................................................................................................................... Pan, Seat, Driver Asm .......................................................................................................................... Decal, Hot Surface Warning .............................................................................................................. Adjuster, Forward/Aft .......................................................................................................................... Adjuster, Slider ...................................................................................................................................... Washer, Bell ............................................................................................................................................. Seat, Bucket, Gray ................................................................................................................................. Lockwasher, 1/4 Helical Split ............................................................................................................ Assembly, Bucket Seat w/Spacers (includes items 19 through 28) ......................................... Hinge Plate ............................................................................................................................................. Screw, M8-125 X 22 Hex-Head ......................................................................................................... Lockwasher, 8mm Split ...................................................................................................................... Pan, Seat, Passenger ............................................................................................................................ Rivet, 1/4 X .438 Blind ......................................................................................................................... Screw, 6m-1.00 X 10mm Hex Head ................................................................................................ Seat Holder Cup .................................................................................................................................... Decal, Hot Surface Warning .............................................................................................................. Seat, Bucket, Gray ................................................................................................................................. Lockwasher, 1/4 Helical Split ............................................................................................................ Bracket, Seatbelt, Bolt-On ....................................................................................................................... Washer, Hard, M10, Zn-Ni/Blk ................................................................................................................ Bolt, M10 X 45, Zn-Ni (Black) .................................................................................................................. Cover, Center Console .............................................................................................................................. Rivet, Removable, Tuflok 1/4" ................................................................................................................ Nut, Flanged, M10 x 1.5, Black ............................................................................................................... Washer, 1/4 Type A Narrow Flat ............................................................................................................ Bolt, M6 X 1 X 45 ......................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 2 2 1 1 2 4 1 1 4 4 1 1 1 1 4 1 1 1 2 4 4 1 4 1 1 1 1 1 1 2 2 1 4 2 2 2 Page 2-23 2 G E D 2 21 30 21 29 G 13 34 29 19 E 23 32 20 28 D 15 27 12 26 25 16 16 18 31 27 17 25 26 14 27 16 11 26 33 22 24 25 - 10 34 11 23 - 8 8 7 6 5 3 36 5 2 4 9 35 1 000524-002 Page 2-24 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BUCKET SEATS – BLACK ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 101887601 102059001 102442001 102670601 102718101 102732401 102763701 102967901 103216401 103218901 1011652 102047001 102059401 102061101 102298130 102298401 102456001 102458901 102473501 102473601 102475901 103267002 451 N/A 1011652 1012830 1013734 102023703 102047001 102059401 102061101 102458901 103267002 451 332 96742515 Locknut, M6-1.00 Nylon Insert .............................................................................................................. Seat Holder Base ........................................................................................................................................ Pan, Center, Closeout ................................................................................................................................ Bracket, Seatbelt, Bolt-On ....................................................................................................................... Washer, Hard, M10, Zn-Ni/Blk ................................................................................................................ Bolt, M10 X 45, Zn-Ni (Black) .................................................................................................................. Cover, Center Console .............................................................................................................................. Rivet, Removable, Tuflok 1/4" ................................................................................................................ Nut, Flanged, M10 x 1.5, Black ............................................................................................................... Asm, Bracket Seat, Adj, Blk (includes items 11 through 23) ....................................................... Hinge Plate ............................................................................................................................................. Rivet, 1/4 X .438 Blind ......................................................................................................................... Screw, 6m-1.00 X 10mm Hex Head ................................................................................................ Seat Holder Cup .................................................................................................................................... Bolt, Flange Head, M8 X 30.0 ............................................................................................................ Nut,m8,all Metal Lock ......................................................................................................................... Pan, Seat, Driver Asm .......................................................................................................................... Decal, Hot Surface Warning .............................................................................................................. Adjuster, Forward/Aft .......................................................................................................................... Adjuster, Slider ...................................................................................................................................... Washer, Bell ............................................................................................................................................. Seat, Bucket, Black ............................................................................................................................... Lockwasher, 1/4 Helical Split ............................................................................................................ Asm, Bracket Seat, Passenger, Blk (includes items 25 through 34) .......................................... Hinge Plate ............................................................................................................................................. Screw, M8-125 X 22 Hex-Head ......................................................................................................... Lockwasher, 8mm Split ...................................................................................................................... Pan, Seat, Passenger ............................................................................................................................ Rivet, 1/4 X .438 Blind ......................................................................................................................... Screw, 6m-1.00 X 10mm Hex Head ................................................................................................ Seat Holder Cup .................................................................................................................................... Decal, Hot Surface Warning .............................................................................................................. Seat, Bucket, Black ............................................................................................................................... Lockwasher, 1/4 Helical Split ............................................................................................................ Washer, 1/4 Type A Narrow Flat ............................................................................................................ Bolt, M6 X 1 X 45 ......................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 2 2 1 1 2 2 1 4 2 1 2 4 1 1 4 4 1 1 1 1 4 1 1 1 2 4 4 1 4 1 1 1 1 1 2 2 Page 2-25 2 G E D 2 G E D 8 7 9 8 10 9 10 6 2 1 5 3 4 000560-001 Page 2-26 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List LOWER ROPS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 N/A 102491301 102491501 102617201 102718101 103361701 N/A 102988701 103216401 103377501 Instl, Rops, Lower (includes items 2 through 6) .............................................................................. Bolt, M10x1.50x100 (Black) ............................................................................................................... Washer Hard,m10 ................................................................................................................................. Nut Flg M10 X 1.5 Mech Def ............................................................................................................. Washer, Hard, M10, Zn-Ni/Blk .......................................................................................................... Weldment,seat Support,hs,rops ..................................................................................................... Instl, Rear Brace, Head Rest (includes items 8 through 10) ......................................................... Bolt, Flanged, M10 X 1.5 X 65 .......................................................................................................... Nut, Flanged, M10 x 1.5, Black ......................................................................................................... Brkt, Spprt, Rear, Rops, Fin ................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 4 4 4 1 1 2 2 2 Page 2-27 2 G E D 2 G 9 E 9 9 12 D 9 11 10 10 9 11 11 9 3 2 4 7 5 6 000560-002 Page 2-28 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SEAT BELTS AND ROPS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 N/A 102324401 102671201 103210801 103210802 103210901 103211101 103215901 102988701 103192101 103216401 103225801 Instl, Seat Belt, 3 Point (includes items 2 through 7) ..................................................................... Lock Nut, 7/16-20 Nylon Black ......................................................................................................... Screw,m12x1.75x30 Thd Form Blk ................................................................................................. Spacer, .69 Od X .5 Id X .60 ................................................................................................................ Spacer, .69 Od X .5 Id X .20 ................................................................................................................ Seat Belt, 3 Pt, Lock Tongue .............................................................................................................. Screw, 7/16-20 X 1.75 .......................................................................................................................... Kit, ROPS, Domestic (includes items 9 through 11) ....................................................................... Bolt, Flanged, M10 X 1.5 X 65 .......................................................................................................... Tube, Side Support Short, ROPS ..................................................................................................... Nut, Flanged, M10 x 1.5, Black ......................................................................................................... Asm, Top, ROPS ........................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 2 2 2 2 2 1 8 2 8 1 Page 2-29 2 G E D 2 G E D 4 2 2 4 7 6 7 8 6 5 3 1 2 - 4 000029-005 Page 2-30 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ROPS – HEAD RESTS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 103274602 102490101 103274502 96741046 103319801 102988701 103216401 103283801 Kit, Head Restraint, Black (includes items 2 through 4) ............................................................... Bolt, M10 X 1.5 X 20 Loctite .............................................................................................................. Asm, Head Restraint, Black ................................................................................................................ Washer, M10 Hard ................................................................................................................................ Kit, Rear Brace, ROPS (includes items 6 through 8) ....................................................................... Bolt, Flanged, M10 X 1.5 X 65 .......................................................................................................... Nut, Flanged, M10 x 1.5, Black ......................................................................................................... Asm, Rear Brace ..................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 2 4 1 2 2 1 Page 2-31 2 G E D 2 G E D 5 10 7 6 12 11 8 10 4 1 2 9 11 11 3 000036-001 Page 2-32 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List LATCH PLATE AND PROP ROD ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1015277 1016078 101835601 101958602 102301401 102323101 102418101 102426601 102493801 102618301 102618601 334 Latch Plate, Tilt Bed ................................................................................................................................... Latch Plate Shim ......................................................................................................................................... Locknut, 1/4-20 Hex Whiz ....................................................................................................................... Bolt, Carriage, 1/4-20 X 1.0 ..................................................................................................................... Rod, Prop ....................................................................................................................................................... Pin, Bow Tie Locking ................................................................................................................................. Track, Prop Rod ........................................................................................................................................... Bumper, Bed, Mtg, Front .......................................................................................................................... Bracket, Latch, Bed .................................................................................................................................... Bolt Flanged Head, M8 X 1.25 X 65 ...................................................................................................... Lock Nut, Flg M8 X 1.25 Nylon .............................................................................................................. Washer, 3/8 Type A Flat ............................................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 2 A/R 4 4 1 1 1 2 2 3 5 1 Page 2-33 2 G E D 2 4 G E 9 14 12 13 11 8 7 6 15 10 15 5 D 2 17 20 19 1 2 16 3 18 000037-001 Page 2-34 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List TILT BED, HINGE, AND LATCH ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1012303 1015583 102065901 102171503 1010435 1014471 N/A N/A 1015391 1015399 1015400 101835601 102426901 403 7473 102614101 103538701 103538901 8754 8755 Bushing, Steel .............................................................................................................................................. Bushing, Urethane ..................................................................................................................................... Locknut, 3/8-16 Flanged Dimple .......................................................................................................... Tilt Bed Assembly (includes items 5 through 15) ........................................................................... Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Tape, Vinyl Foam 1/8" x 3/4" * .......................................................................................................... Plate, Floor Bed ..................................................................................................................................... Frame Assembly .................................................................................................................................... Extension, Spring Latch ...................................................................................................................... Screw, 5/16-18 X 0.88 Torx Truss-Head ......................................................................................... Grip, Tilt Latch Hand ............................................................................................................................ Locknut, 1/4-20 Hex Whiz ................................................................................................................. Ltch Weld Asm Tlt Bd .......................................................................................................................... Screw, 1/4-20 X 0.625 Hex-Head Cap ............................................................................................ Locknut, 5/16-18 Nylon Insert ......................................................................................................... Plate, Back ..................................................................................................................................................... Extr, Brkt, Hinge, Bed ................................................................................................................................ 3/8-16 X 3.5 Carr Blt Gr5 Zn .................................................................................................................... Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. 2 2 4 1 4 A/R 1 1 2 4 1 4 1 4 8 2 2 4 2 2 * Note: Item not shown. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List Page 2-35 2 G E D 2 G 1 16 6 6 E 7 D 6 10 9 8 15 15 4 6 6 15 16 3 5 2 14 14 16 15 5 13 2 8 11 12 17 000158-002 Page 2-36 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List ELECTRIC BED LIFT ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1010200 1016603 1017162 1017167 1017774 102066001 102426601 102465701 102614101 102618601 102629001 102882501 103227001 357 8754 8755 8990 Bolt, 3/8-16 X 4.25 Hex Head ................................................................................................................. Bushing Long .............................................................................................................................................. Actuator Assembly, Electric .................................................................................................................... Actuator Adapter ....................................................................................................................................... Body Spacer ................................................................................................................................................. Washer, 3/8 Type B Hard Flat ................................................................................................................. Bumper, Bed, Mtg, Front .......................................................................................................................... Weldment, Bracket, Actuator ................................................................................................................. Plate, Back ..................................................................................................................................................... Lock Nut, Flg M8 X 1.25 Nylon .............................................................................................................. Tie Wrap, 8.00" With Mount .................................................................................................................... Switch, Rocker, Spring Return, Bed Lift .............................................................................................. Harness, AWD Bedlift ................................................................................................................................ Washer, Lock, Hel Sp 3/8 Reg ................................................................................................................. Locknut, 3/8-16 Hex .................................................................................................................................. Screw, 3/8-16 X 3.375 Hex Cap .............................................................................................................. Tie Wrap, 8" Nylon ..................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 1 1 8 8 2 1 1 2 2 1 1 2 9 6 5 Page 2-37 2 G E D 2 33 G 34 40 E D 31 37 30 32 4 29 35 5 6 8 41 11 36 2 43 10 2 3 38 24 7 9 8 17 10 13 26 27 16 42 39 10 12 15 14 21 22 28 42 19 18 25 20 23 Page 2-38 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 000532-001 BOX BED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 N/A 1010435 1010934 1014321 1014387 1014415 1014537 1015399 N/A 101963401 102030101 102030201 1013317 1015246 102030301 7973 103191401 1010434 1011990 1015313 1015363 1015390 1015400 103191201 1032 103379401 103388601 1231 103191501 1010434 1011990 1015245 1015363 1015390 1015400 103191301 1032 103379401 103388602 1231 332 7049 8233 Install, Box Bed (includes items 2 through 43) ................................................................................ Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Screw, 5/16-18 X 1.00 Hex Cap ........................................................................................................ Screw, #10 Truss-Head Torx .............................................................................................................. Cap, Corner ............................................................................................................................................. Screw, 1/4-20 X 0.75 Torx Truss-Head ........................................................................................... Stud, Self-Clinching Flush Head ...................................................................................................... Screw, 5/16-18 X 0.88 Torx Truss-Head ......................................................................................... Box Bed Tailgate Angle ....................................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Panel, Front ............................................................................................................................................. Tailgate Asm (includes items 13 through 16) ............................................................................. Decal, Logo, Tailgate ..................................................................................................................... Plate, Tailgate Latch Wear ........................................................................................................... Tailgate Weldment ......................................................................................................................... Rivet, 3/16 X .400 Blind ................................................................................................................ Asm, Panel, Side, Left (includes items 18 through 28) ............................................................ Barrel - Plastic .................................................................................................................................. Washer, 3/8 Flat ............................................................................................................................... Latch, Tailgate, Left-Hand ............................................................................................................ Bushing, Snap-In ............................................................................................................................ Compression Spring Latch Tilt .................................................................................................. Grip, Tilt Latch Hand ...................................................................................................................... Weldment, Panel, Side, Left ........................................................................................................ Bushing, Nylon ................................................................................................................................ Rivet, 1/4 X 0.30, Blind .................................................................................................................. Asm, Tlgt, Mtg Brkt, Ca Lh ........................................................................................................... Pin, 1/8 X 1.00 Split Roll ............................................................................................................... Asm, Panel, Side, Right (includes items 30 through 40) ......................................................... Barrel - Plastic .................................................................................................................................. Washer, 3/8 Flat ............................................................................................................................... Latch, Tailgate, Right-Hand ........................................................................................................ Bushing, Snap-In ............................................................................................................................ Compression Spring Latch Tilt .................................................................................................. Grip, Tilt Latch Hand ...................................................................................................................... Weldment, Panel, Side, Right ..................................................................................................... Bushing, Nylon ................................................................................................................................ Rivet, 1/4 X 0.30, Blind .................................................................................................................. Asm, Tlgt, Mtg Brkt, Ca Rh ........................................................................................................... Pin, 1/8 X 1.00 Split Roll ............................................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Bushing, Nylon ...................................................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 11 2 4 2 4 2 16 1 33 1 1 1 2 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 2 4 Page 2-39 2 G E D 2 G E D 9 16 26 5 15 25 9 8 19 29 16 26 31 2 3 13 23 4 14 24 3 7 6 17 12 22 13 23 18 28 27 10 20 30 10 20 30 000518-001 Page 2-40 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SIDE PANELS AND REAR FENDERS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 N/A 1014306 102491701 102913801 102913901 102914001 102914101 102914102 103200501 8251 N/A 1014306 102491701 102913801 102913901 103200501 103289001 103289101 103289103 8251 N/A 1014306 102491701 102913801 102913901 103200501 103289002 103289102 103289104 8251 103331201 Instl, Panels, Fenders, Blk (includes items 2 through 10) ............................................................. Washer, 1/4" Type B Flat ..................................................................................................................... Well Nut 1/4-20 ..................................................................................................................................... Left Rear Fender .................................................................................................................................... Right Rear Fender ................................................................................................................................. Panel, Front, Kick ................................................................................................................................... Panel, Side, Molded, Driver ............................................................................................................... Panel, Side, Molded, Passenger ....................................................................................................... Screw, Tuflok, 10mm ........................................................................................................................... Screw, 1/4-20 X 1.0 Truss-Head Machine ..................................................................................... Instl, Panels, Fenders, Rthwd (includes items 12 through 20) ................................................... Washer, 1/4" Type B Flat ..................................................................................................................... Well Nut 1/4-20 ..................................................................................................................................... Left Rear Fender .................................................................................................................................... Right Rear Fender ................................................................................................................................. Screw, Tuflok, 10mm ........................................................................................................................... Panel, Front, Kick, Rthwhd ................................................................................................................. Pnl, Side, Mld, Drv, Rthwhd ............................................................................................................... Pnl, Side, Mld, Pass, Rthwhd ............................................................................................................. Screw, 1/4-20 X 1.0 Truss-Head Machine ..................................................................................... Instl, Panels, Fenders, Moff (includes items 22 through 30) ....................................................... Washer, 1/4" Type B Flat ..................................................................................................................... Well Nut 1/4-20 ..................................................................................................................................... Left Rear Fender .................................................................................................................................... Right Rear Fender ................................................................................................................................. Screw, Tuflok, 10mm ........................................................................................................................... Panel, Front, Kick, Moff ....................................................................................................................... Pnl, Side, Mld, Drv, Moff ..................................................................................................................... Pnl, Side, Mld, Pass, Moff .................................................................................................................... Screw, 1/4-20 X 1.0 Truss-Head Machine ..................................................................................... Closeout, Extrusion ................................................................................................................................... 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 4 8 1 1 1 1 1 6 8 1 4 8 1 1 6 1 1 1 8 1 4 8 1 1 6 1 1 1 8 1 Page 2-41 2 G E D 2 G 2 5 E 25 27 12 D 10 26 11 23 19 18 6 9 8 21 16 22 14 13 24 4 5 7 17 26 20 7 26 3 15 000038-001 Page 2-42 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List CARGO BOX (STEEL) ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 N/A 1010435 1010436 1014306 1014415 1014537 1015399 101894304 101963401 102221301 102221401 102221501 102221701 102222001 102239901 102614401 1013366 1014415 N/A 102221801 102222101 102222201 102673201 8233 332 7473 8233 Instl, Steel Box, XRT (includes items 2 through 27) ........................................................................ Bolt, Carriage, 5/16-18 X 1.00 ........................................................................................................... Bumper, Rubber .................................................................................................................................... Washer, 1/4" Type B Flat ..................................................................................................................... Screw, 1/4-20 X 0.75 Torx Truss-Head ........................................................................................... Stud, Self-Clinching Flush Head ...................................................................................................... Screw, 5/16-18 X 0.88 Torx Truss-Head ......................................................................................... Box Bed Tailgate Angle ....................................................................................................................... Locknut, 5/16-18 Hex Flange ........................................................................................................... Front Panel Weldment ........................................................................................................................ Left Panel Weldment ........................................................................................................................... Right Panel Weldment ........................................................................................................................ Front Corner Cap .................................................................................................................................. Slam Latch ............................................................................................................................................... Washer, Rubber, 3/8 ............................................................................................................................. Assembly, Tailgate (includes items 17 through 24) ................................................................. Hair Pin Clip ...................................................................................................................................... Screw, 1/4-20 X 0.75 Torx Truss-Head ..................................................................................... Tailgate, Weldment ........................................................................................................................ Tether Assembly ............................................................................................................................. Spring Latch Left ............................................................................................................................ Spring Latch Right ......................................................................................................................... Decal, Club Car Tailgate ............................................................................................................... Locknut, 1/4-20 Nylon Insert ..................................................................................................... Washer, 1/4 Type A Narrow Flat ...................................................................................................... Locknut, 5/16-18 Nylon Insert ......................................................................................................... Locknut, 1/4-20 Nylon Insert ............................................................................................................ 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 13 4 4 8 4 18 1 4 1 1 1 2 2 4 1 4 4 1 2 1 1 1 4 4 31 4 Page 2-43 2 G E D 2 G E D WHEELS AND TIRES 3 G E D 3 G E D 5 VALVE STEM 4 RIM 3 TIRE 2 FOR DRIVERS OR PASSENGERS SIDE 1 13 VALVE STEM 12 RIM 11 10 9 VALVE STEM 8 RIM 7 TIRE TIRE FOR PASSENGERS SIDE ONLY 6 FOR DRIVERS SIDE ONLY 000506-001 Page 3-2 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List WHEELS AND TIRES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 13 102736901 102943807 102943101 103234503 7310 102943808 102945701 103234503 7310 102943809 102945701 103234503 7310 Nut, Lug, 1/2-20 SAE J2283 .................................................................................................................... Black Tire Asm HDAT 10.5 In (includes items 3 through 5) ......................................................... Heavy Duty All Terrain Tire, 25" ....................................................................................................... Wheel, All trail, 10 Window, Black ................................................................................................... Valve Stem .............................................................................................................................................. Black Tire Asm Mud 11.0 In Left-Hand (includes items 7 through 9) ...................................... Mud Tire, 25" .......................................................................................................................................... Wheel, All trail, 10 Window, Black ................................................................................................... Valve Stem .............................................................................................................................................. Black Tire Asm Mud 11.0 In Right-Hand (includes items 11 through 13) .............................. Mud Tire, 25" .......................................................................................................................................... Wheel, All trail, 10 Window, Black ................................................................................................... Valve Stem .............................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 16 4 1 1 1 2 1 1 1 2 1 1 1 Page 3-3 3 G E D 3 G E D DECALS 4 G E D 4 G 9 E 5 D 3 10 4 6 1 2 8 7 000561-002 Page 4-2 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SAFETY DECALS ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 1011553 101609401 102224001 102459301 102459401 102926101 102930801 102950601 102961201 103188601 Decal, Trailer Hitch ..................................................................................................................................... Decal, Crush Area Warning ..................................................................................................................... Decal, Rotating Parts Warning .............................................................................................................. Decal, Bed Crush Area Warning ............................................................................................................ Decal, Young Driver Warning ................................................................................................................ Decal, Attachment Locking .................................................................................................................... Decal, Loading, Intellitach ...................................................................................................................... Decal, Hydra Pump .................................................................................................................................... Decal, Warning, AWD ROPS .................................................................................................................... Decal, Warn, Rollover & Attach ............................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 2 1 1 1 1 1 1 1 1 Page 4-3 4 G E D 4 G E D 4 6 7 8 2 3 1 5 000561-001 Page 4-4 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List SAFETY DECALS, CONTINUED ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 102458901 102459001 102459101 102459201 102459501 102460201 103188701 103319901 Decal, Hot Surface Warning ................................................................................................................... Decal, Hot Manifold Warning ................................................................................................................ Decal, Frame Ground Warning .............................................................................................................. Decal, Diesel Explosion/Fire Warning ................................................................................................. Decal, Rotating Parts and Hot Exhaust Warning ............................................................................ Decal, Rotating Parts Warning .............................................................................................................. Decal, Operator Instructions, Intellitach ............................................................................................ Decal, Joystick, On Off .............................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 3 1 1 1 1 1 1 1 Page 4-5 4 G E D 4 G E D 3 7 2 4 6 8 000562-001 Page 4-6 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BADGING DECALS – CARRYALL VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 N/A 103233614 103233714 103234201 N/A 103233617 103233717 103234201 Instl, Decal, Bed, Cait,dkgray (includes items 2 through 4) ......................................................... Decal, Badge, CA 295, Driver-Side, Dk Gray ................................................................................ Decal, Badge, CA 295, Passenger-Side, Dk Gray ........................................................................ Decal, Badge, 4x4 ................................................................................................................................. Instl, Decal, Ca It, Stl, Ntrl (includes items 6 through 8) ............................................................... Decal, Badge, CA 295, Driver-Side, Ntrl ........................................................................................ Decal, Badge, CA 295, Passenger-Side, Ntrl ................................................................................ Decal, Badge, 4x4 ................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 2 1 1 1 2 Page 4-7 4 G E D 4 G E D 3 7 11 2 4 8 6 10 12 000562-002 Page 4-8 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List BADGING DECALS – XRT VEHICLES ITEM PART NO. DESCRIPTION QTY 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 N/A 103233410 103233510 103234201 N/A 103233415 103233515 103234201 N/A 103233417 103233517 103234201 Instl, Decal, Bed, Xrtit,dkgrn (includes items 2 through 4) .......................................................... Decal, Bed, XRT 1550, Dk Grn, Ds .................................................................................................... Decal, Bed, XRT 1550, Dk Grn, Ps .................................................................................................... Decal, Badge, 4x4 ................................................................................................................................. Instl, Decal, Bed, Xrt It, Red (includes items 6 through 8) ............................................................ Decal, Bed, XRT 1550, Red, Ds .......................................................................................................... Decal, Bed, XRT 1550, Red, Ps ........................................................................................................... Decal, Badge, 4x4 ................................................................................................................................. Instl, Decal, Bed, Xrt It,ntrl (includes items 10 through 12) ........................................................ Decal, Bed, Xrt1550, Ntrl, Ds ............................................................................................................. Decal, Bed, XRT 1550, Ntrl, Ps ........................................................................................................... Decal, Badge, 4x4 ................................................................................................................................. 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List 1 1 1 2 1 1 1 2 1 1 1 2 Page 4-9 4 G E D 4 G E D 2 000562-003 Page 4-10 2008 Carryall 295 IntelliTach Diesel Vehicles Illustrated Parts List