2008 US - Marine Parts Supply
Transcription
2008 US - Marine Parts Supply
MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 2008 US MARINE PARTS SUPPLY (800) 661-5353 Global, yet Local MARINE PARTS SUPPLY (800) 661-5353 Chandlery No matter whether you are an experienced boater looking for a replacement pump or a manufacturer looking for any pumps for your marine application, we are prepared to provide you with the support you need. And no matter where you work or live, access to our products, services, spare parts and support are never far away. In fact, you’ll find Johnson Pump represented in every major industrial country of the world today and more than fifty nations altogether. Display In order to brand the Johnson Pump trademark more to the Boat Builders and the Aftermarket, we have made this chandlery display. The easy, flexible and professional solution to display the products for the consumers. Johnson Pump is one of the world’s leading manufacturers of pumps for marine use. For more than thirty years, Johnson Pump has been providing the boaters of the world with high quality, highly reliable pumps. Our extensive product range includes water pressure systems, bilge pumps, deckwash pumps, engine cooling pumps and more. Chandlery Display MARINE PARTS SUPPLY (800) 661-5353 Part. No. 09-47072 Size 2300 mm x 900 mm x 500 mm. 90.5"x35.4"x19.7" Working with the Best Thanks to our extensive marine pump experience, we know the boating industry well. This makes it possible for us to find pumping solutions that meet the specific needs of each customer. That’s why so many leading manufacturers of marine engines and recreational craft trust Johnson Pump to provide solutions for all their pumping needs. MARINE PARTS SUPPLY (800) 661-5353 Quality a Trademark Johnson Pump has built its international reputation on attention to quality in every detail of product development, production, and customer relations. You can count on us for constant improvement and further development in every aspect of our business dealings. Contents ISO 9001 — of course General Johnson Pump Pump program 2-3 4-28 Submersible bilge pumps 4-8 9-12 13 Bilge, deckwash and refuelling pumps 14-15 Bilge, waste and toilette handling 16-18 Circulating pumps 19 Toilets, Manual and Electric 20-23 ISO 14001 — because we care Johnson Pump is certified according to the demands set in ISO 14001, Environmental management system. We are doing our part to reduce any negative environmental impact from our production processes. We encourage our customers to continue our efforts by using our products in an environmentally sound manner on the waterways of the world. 24-30 MARINE PARTS SUPPLY (800) 661-5353 Self priming flexible impeller pumps FB-5000 series FB-8 series 26 FB-3000 series 27 25 Performance tables bronze impeller pumps Engine cooling Since high quality has always been the trademark of Johnson Pump, quality assurance requirements are nothing new to us. Attention to quality has always been the foundation of what we do for a very simple reason: We have a commitment to meet the needs of our customers through continual product development and improvements both of human resources and production processes. MARINE PARTS SUPPLY (800) 661-5353 Water pressure systems & wash down pumps Livewell aerating pumps Can be modified to 1500 mm x 900 mm x 500 mm. 59"x35.4"x19.7" 28 29-30 Impeller identification guide 31-38 MARINE PARTS SUPPLY (800) 661-5353 2 MARINE PARTS SUPPLY (800) 661-5353 Welcome to www.johnson-pump.com/jpmarine MARINE Find a Distributor near you NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS NEWS New! PRO SERIES 1600 GPH Aerator. See page 13 PARTS SUPPLY (800) 661-5353 At our website www.johnson-pump.com/jpmarine You easily find a list of our world-wide distributors with address, phone and email-address. Products You can look at our product range in two aspects; by applications and by pump types. You easily find basic technical information about our pumps. Publications MARINE PARTS SUPPLY (800) 661-5353 You find several of our publications at our website such as this catalogue, instruction manuals etc that you can download as pdf-files (requires Adobe Acrobat) and printout. New! Vacuum Valve See page 32 MARINE PARTS SUPPLY New! (800) 661-5353 F3B-19 Oil Changer See page 15 Our Vision and MARINE Mission PARTS SUPPLY (800) 661-5353 New! AquaT™ Premium with solenoid See page 21 Our Vision "A Johnson Pump in every boat and to become the number 1 supplier of pumps to the marine market world wide." MARINE PARTS SUPPLY New! (800) 661-5353 Our Mission "JPM provides pump solutions with a complete range of high quality, price competitive products to the marine industry world wide" AquaT™ Bidet See page 21 MARINE PARTS SUPPLY (800) 661-5353 3 MARINE PARTS SUPPLY (800) 661-5353 Water Pressure Systems Wash down pumps Quiet and pulsation-free even at low speeds, the Aqua Jet five MARINE PARTS SUPPLY (800) 661-5353 chamber diaphragm pump from Johnson Pump provides the perfect CE marked according to following standards: EN55014: 1993/Radio disturbance ISO8846: 1990/Electrical devices – Protection against ignition of surrounding flammable gases ISO10133: 1994/Electrical systems – Extra-low voltage DC installations water pressure or deck wash solution for both small and medium sized leisure and commercial boats. Efficient and compact, Aqua Jet pumps are particularly suitable where low amperage and sound levels in relation to water flow are placed at a premium - such as in shower and galley applications. Integrated pressure switch for automatic operation. Fresh Water Handling MARINE PARTS SUPPLY (800) 661-5353 Components in Typical Water Pressure System 1. Water tank 2. Johnson Pump PUMProtector inlet strainer 3. Johnson Pump Aqua Jet water pressure pump 4. Battery 5. Fuse 6. Switch 7. Johnson Pump Accumulator tank 8. Water heater 9. Check valve 10.Shut-off valve 1. 6. 5. 2. 3. 8. 7. 10. MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 4 4. 9. 10. MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Water Pressure System WPS 2.4, WPS 2.9, WPS 3.5, WPS 4.0, WPS 5.2 The five chamber Aqua Jet WPS-series provide a reliable heart for small boat and recreational vehicle water pressure system. Compared to conventional three or four-chamber diaphragm pumps, the Aqua Jet demonstrates dramatically lower noise and water pulsation characteristics. Smooth and pulsation-free flow due to the five chamber design. It is recommended to install the WPS-pumps with an accumulator tank. Always use a PUMProtector inlet strainer before the pump intake, see page 8. Dimension & Weight Model WPS2.4 Diaphragm Santoprene Valves EPDM Body PP/PPA Motor 85W Weight 1.6 kg/3.5 lbs Length 204 mm/8.02" Widht 197 mm/7.76" Height 110 mm/4.33" WPS 2.9 WPS 3.5 WPS 4.0 WPS 5.2 EPDM PP/PPA 85W 1.6 kg/3.5 lbs 204 mm/8.02" 197 mm/7.76" 110 mm/4.33" EPDM PP/PPA 85W 2 kg /4.5 lbs 236,5 mm/9.31" 210 mm/8.25" 116 mm/4.575" EPDM PP 100W 2 kg /4.5 lbs 240 mm/9.46" 214 mm/8.42" 110 mm/4.33" EPDM PP 150W 2 kg /4.5 lbs 240 mm/9.46" 214 mm/8.42" 110 mm/4.33" Santoprene Santoprene Santoprene MARINE PARTSSantoprene SUPPLY (800) 661-5353 WPS 2.9 WPS 4.0 WPS 3.5 WPS 5.2 MARINE PARTS SUPPLY (800) 661-5353 WPS 2.4 Order No 10-24604-103 10-24604-104 WPS 2.9 Order No Description Aqua Jet WPS 2.4 12V Aqua Jet WPS 2.4 24V Capacity 9L/min - 2.4GPM 9L/min - 2.4GPM Pressure Cut In Pressure Cut Off* Fuze Size Connection** 3 /8" BSP / hose 1/2", 1/2" BSP / hose 3/4" 1.7 bar / 24psi 2.8 bar / 41 psi 10A 3 /8" BSP / hose 1/2", 1/2" BSP / hose 3/4" 1.7 bar / 24psi 2.8 bar / 41 psi 5A Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** MARINE PARTS SUPPLY (800) 661-5353 Description 10-13405-103 Aqua Jet WPS 2.9 12V 11L/min / 2.9 GPM 1.7 bar / 24psi 2.8 bar / 41psi 10A 10-13405-104 Aqua Jet WPS 2.9 24V 11L/min / 2.9 GPM 1.7 bar / 24psi 2.8 bar / 41psi 5A /8" NPT / hose 1/2", ½" - 14 NPSM 3 3 /8" NPT / hose 1/2", ½" - 14 NPSM WPS 3.5 Order No Description Capacity 10-13395-103 Aqua Jet WPS 3.5 12V 13L/min / 3.5 GPM Pressure Cut In 1.7 bar / 24psi Pressure Cut Off* Fuze Size 2.8 bar / 41psi 10A 10-13395-104 Aqua Jet WPS 3.5 24V 13L/min / 3.5 GPM 1.7 bar / 24psi 2.8 bar / 41psi 5A WPS 4.0 Order No Description Capacity Pressure Cut In Pressure Cut Off* Fuze Size Connection** 3 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4", ½" - 14 NPSM 3 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4", ½" - 14 NPSM Connection** MARINE PARTS SUPPLY (800) 1.7 bar / 24psi 2.8 bar / 41psi 10A 661-5353 / " NPT / hose / ", / " NPT / hose / ", 10-13406-103 Aqua Jet WPS 4.0 12V 15L/min / 4.0 GPM 3 ½" - 14 NPSM 10-13406-104 Aqua Jet WPS 4.0 24V 15L/min / 4.0 GPM 3 1.7 bar / 24psi 2.8 bar / 41psi 5A WPS 5.2 Order No Description Capacity 10-13406-107 Aqua Jet WPS 5.2 12V 20L/min/ 5.2 GPM Pressure Cut In 1.7 bar / 24psi Pressure Cut Off* Fuze Size 2.8 bar / 41psi 15A 8 3 4 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4", ½" - 14 NPSM 2 Connection** 3 3 8A 1 ½" - 14 NPSM 10-13406-108 Aqua Jet WPS 5.2 24V 20L/min/ 5.2 GPM 2.8 bar / 41psi 2 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4", 1.7 bar / 24psi 1 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4", ½" - 14 NPSM *Cut off pressure 2.1 bar/30 psi and 1.4 bar/20 psi available on request MARINE PARTS SUPPLY (800) 661-5353 ** BSP-connection available on request WPS 3.5 Fitted with a built-in pulsation dampening by-pass to control unwanted cycling and noise MARINE PARTS SUPPLY (800) 661-5353 5 MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Uno Water Pressure System Medium demand unit with a single Aqua Jet WPS capacity 13 L/min or 20 L/min fixed on a base with PUMProtector inlet strainer and a pre-pressured 2 litres accumulator tank. Order No 10-13408-01 10-13408-02 Description Capacity Cut-off pressure* Fuze size WPS Uno 3.5 12V 13L/min - 3.5GPM 2.8 bar/41 psi 10A WPS Uno 3.5 24V 13L/min - 3.5GPM 2.8 bar/41 psi 5A Connection 3/4" hose 3/4" hose 10-13408-04 WPS Uno 5.2 24V 20L/min - 5.2GPM 2.8 bar/41 psi 8A 3/4" hose 3/4" hose 10-13281-05 10-13281-06 WPS Uno 3.5 12V 13L/min - 3.4 GPM 2.8 bar/41 psi WPS Uno 3.5 24V 13L/min - 3.4 GPM 2.8 bar/41 psi 10A 5A ½" hose ½" hose MARINE PARTS SUPPLY (800) 661-5353 15A 10-13408-03 WPS Uno 5.2 12V 20L/min - 5.2GPM 2.8 bar/41 psi *Cut off pressure 2.1 bar/30 psi and 1.4 bar/20 psi available on request MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Duo Water Pressure System High demand unit with two parallel-connected Aqua Jet WPS capacity 40 L/min fixed on a base with PUMProtector inlet strainers and a pre-pressured 2 litres accumulator tank. Order No Description Capacity Cut-off pressure Fuze size MARINE SUPPLY (800)2.8661-5353 10-13409-01PARTS WPS Duo 10.4 12V 40L/min - 10.4GPM bar/41 psi 25A 10-13409-02 WPS Duo 10.4 24V 40L/min - 10.4GPM 2.8 bar/41 psi 15A Connection 3/4" hose 3/4" hose Aqua Jet Uno Max MARINE PARTS SUPPLY (800) 661-5353 Medium demand unit with a single Aqua Jet WPS with capacity 11 or 13 L/min fixed on a wooden panel for easy and efficient installation. The unit includes a PUMProtector inlet strainer and a two liters pre-pressurized accumulator tank. Replaces Jabsco Ultra Max. MARINE PARTS SUPPLY (800) 661-5353 Order No Description Capacity Cut-off pressure Fuze size Connection 10-13410-01 WPS Uno-Max 2.9 12V 11L/min – 2.9GPM 2.8 bar/41 psi 10A ¾" hose 10-13410-02 WPS Uno-Max 2.9 24V 11L/min – 2.9GPM 2.8 bar/41 psi 5A ¾" hose 10-13411-01 WPS Uno-Max 3.5 12V 13L/min – 3.5GPM 2.8 bar/41 psi 10A ¾" hose 10-13411-02 WPS Uno-Max 3.5 24V 13L/min – 3.5GPM 2.8 bar/41 psi 5A ¾" hose MARINE PARTS SUPPLY (800) 661-5353 6 MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Flow Master 5.0 Water Pressure System The Flow Master 5.0 is a five chamber positive displacement diaphragm pump that is an ideal choice for pressurizing water in a closed system such as that found in a boat or recreational vehicles. The digital controller adjusts water flow as the demand is increased and decreased while maintaining a very smooth flow. The unique variable flow feature of the Flow Master pump allows the pump to be mounted without an accumulator tank and still maintain an even flow regardless if one or multiple taps are being used. Dimensions: Weight: Motor: 239 mm/9.4" long x 209 mm/8.22" wide x 113 mm/4.49" high 2 kg/4.5 lbs WPS 5.0 – 150 W, 12/24V DC (with built-in thermal protection) e riabl a v Nylon/Polypropylene e u Uniq eature Santoprene/EPDM f Santoprene flow MARINE PARTS SUPPLY (800) 661-5353 Body: Valves: Diaphragm: Order No Description 10-13329-103 WPS FM 5.0 12V 10-13329-104 WPS FM 5.0 24V Capacity 19L/min – 5GPM Cut-off pressure Fuse size 3.5 bar/50 psi 15 A 19L/min – 5GPM 3.5 bar/50 psi 8A Connection 3 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4" ½" - 14 NPSM 3 /8" NPT / hose 1/2", 1/2" NPT / hose 3/4" ½" - 14 NPSM MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Wash Down Pumps 3.5 & 5.2 As a wash down pump, the Aqua Jet offers much higher pressures than competitive models, making clean-up faster and easier than ever before. Complete with triggle nozzle, PUMProtector inlet strainer and hose connections for 1/2” hose. Both BSP and NPT connection included in package Dimensions See WPS 2.9, WPS 3.5 and & weight: WPS 5.2 on page 5 Motor: WD 2.9 - 90 W, 12/24V DC WD 3.5 - 130 W, 12/24V DC WD 5.2 - 185 W, 12/24V DC (with built-in thermal protection) Body: PA Valves: Nitrile Diaphragm: Santoprene MARINE PARTS SUPPLY (800) 661-5353 Order No 10-24728-03 10-24728-04 10-13399-03 10-13399-04 10-13407-07 10-13407-08 Description WD 2.9 12V WD 2.9 24V WD 3.5 12V WD 3.5 24V WD 5.2 12V WD 5.2 24V Capacity 11L/min - 2.9GPM 11L/min - 2.9GPM 13L/min - 3.5GPM 13L/min - 3.5GPM 20L/min - 5.2GPM 20L/min - 5.2GPM Cut-off-pressure 2.8 bar/ 41 psi 2.8 bar/ 41 psi 5 bar/ 70 psi 5 bar/ 70 psi 5 bar/ 70 psi 5 bar/ 70 psi Fuze size 10A 5A 15A 8A 20A 10A Connection /8" NPT x ½" barb / ½" NPT x ¾" barb 3 /8" NPT x ½" barb / ½" NPT x ¾" barb ½" NPT/ hose ¾", GHT ¾" ½" NPT/ hose ¾", GHT ¾" ½" NPT/ hose ¾", GHT ¾" ½" NPT/ hose ¾", GHT ¾" 3 MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Wash Down Pump Kit 5.2 New 20 l/min (5.2 GPM) wash down kit conveniently includes a high capacity Aqua Jet WD 5.2, 5 bar (70 psi), PUMProtector inlet strainer, spray nozzle, bulk head fitting with valve, 7.5 meters (25') of coiled wash down hose and an illuminated panel switch all in one package. Aqua Jet Wash Down pump kit makes it easy to add a wash down pump to any boat. Connection: ½" NPT/hose ¾". ¾" GHT, Hose ¾" GHT Bulkhead fitting - inlet ¾" hose, outlet ¾" GHT Order No 64534 64534-24 64535 MARINE PARTS SUPPLY (800) 661-5353 Description Aqua Jet 5.2 Wash Down Pump Kit 12 V Aqua Jet 5.2 Wash Down Pump Kit 24 V Aqua Jet 3.5 Wash Down Pump Kit 12V Accessories available Order No Description 09-10616 Bulkhead fitting 3/4" hose (bulk) 61115 Bulkhead fitting 3/4" hose (pkgd) MARINE PARTS SUPPLY (800) 661-5353 7 MARINE PARTS SUPPLY (800) 661-5353 PUMProtector™ Strainer KlickTite™ port connectors All wash-down and water-system strainers are designed to prevent debris and other particles from damaging the pump or passing through the system to the final outlet. The new PUMProtector™ inlet and universal strainers from Johnson Pump are also designed to make your life simpler. Both of these new strainers feature transparent covers for simple inspection, a wide variety of KlickTite™ port connectors for simple installation and removal, and high quality materials for simple maintenance. The new design and connectors make it possible to remove the entire unit for thorough cleaning wherever it’s most convenient. We recommend 40 mesh for water pressure and wash down pumps and 20 mesh for general purpose pumps KlickTite™ port connectors are available for virtually any hose diameter and make it possible to remove the entire unit for thorough cleaning wherever it’s most convenient. They also make it possible to drain the system quickly for effortless winterizing without the use of any tools. Order No. 2 pcs/package MARINE PARTS SUPPLY (800) 661-5353 09-46957 2 x ½” hose and / ” NPT Inlet and Universal Strainers Materials Strainer Polyamide 66, black Cover Acrylic, clear Screen Stainless steel, 20 and 40 mesh O-rings Silicone and EPDM Max. liquid temperature +50°C /+120°F Max. temperature for drinking water +30°C / +85°F Diameter 80 mm / 3.15” Height 60 mm / 2.35” Port options See illustration Weight 0.15 kg / 0.33 lbs Mesh size 20 or 40 mesh 3 09-46958 09-46939 09-47088 09-46938 09-47089 09-47094 09-47087 09-47098 8 2 x ¾” hose and ½” NPT 2 x 90°, ¾” hose 2 x 90°, ½” NPT 2 x 90°, ½” hose 2 x 90°, 3/8” NPT 2 x Garden hose adapter 2 x 90° ½” BSP / ½"-14 NPSM 2 x ½” BSP / ½"-14 NPSM MARINE PARTS SUPPLY 661-5353 Order No. (800) 1 piece/package Universal Strainer Order No. Mesh 09-24652-02CN 40 09-24652-04CN 20 Inlet Strainer Part. No. Mesh 09-24653-02CN 40 09-24653-03CN 40 09-47092 1 x T-connection, ¾” barb MARINE PARTS SUPPLY (800) 661-5353 KlickTite™ Connector 2x ½” hose / 3/8” NPT 2x ¾” hose / ½” NPT 2x ½” hose / 3/8” NPT 2x ¾” hose / ½” NPT Inline strainer KlickTite™ Connector Built-in KlickTite™ 1x ½” hose / 3/8” NPT 1x ¾” hose / ½” NPT Total lenght: 230 mm Diameter: 32 mm Order No. Description MARINE PARTS SUPPLY (800) 661-5353 48-80035 Inline strainer, / " hose Built-in KlickTite™ Bulk pack w/o connectors Adapter kit quick connection to hose In order to improve operation of the Aqua Jet pumps together with any type of quick connect tubing, Johnson Pump recommends a piece of flexible hose on the inlet and outlet of the pump. In order to facilitate these installations Johnson Pump offers this Adapter kit from either 15 mm tube to 1/2” hose or 22 mm tube to 3/4” hose. 1 48-80036 48-80037 2 Inline strainer, 3/4" hose Inline strainer, 3/4" BSP Accumulator tank The use of an accumulator tank is recommended to ensure effective and reliable system function. With an accumulator tank incorporated in the system, the intervals between cut-in and cut-out will be longer when only small amounts of water are drawn off. Less wear and tear on the pump with fever starts and stops. Pre-pressured at 0.8 bar. MARINE PARTS SUPPLY (800) 661-5353 Order No. 09-36079-01 09-36079-02 Description Adapter 15 mm quick conn ½" hose Adapter 22 mm quick conn 3⁄4" hose Volume Port connections: Height: Diameter: Weight: Order No. 09-46839-01 09-46839-02 2 ltr/0.5 gal 1 /2" or 3/4" hose 315 mm/12.4" 160 mm/6.3" 1,2 kg/2.7 lbs Description ½" hose connection 3 ⁄4" hose connection MARINE PARTS SUPPLY (800) 661-5353 8 MARINE PARTS SUPPLY (800) 661-5353 Heavy Duty Submersible bilge pumps Choose the Johnson Pump range of submersible bilge pumps and you MARINE PARTS SUPPLY 661-5353 will not(800) be disappointed. With a variety of mounting options, capaci- CE marked according to following standards: ties of 30 to 252 L/min and clip on optional automatic switch. Johnson Pump submersible pumps can handle most of the bilge pump applications. Heavy duty motors with stainless steal (SS2343) shaft and tough thermoplastic bodies provide for a long pump life. With the Johnson Pump automatic switch installed, the pump automatically comes on when there is water in the bilge and shuts off when it is dry. Submersible bilge pumps are not self-priming and must be installed in the deepest part of the bilge. EN55014: 1993/Radio disturbance ISO8846: Small Craft – Electrical devices – Protection against ignition of surrounding flammable gases ISO8849: Small craft – Electrically operated bilge pumps ISO10133: Small Craft – Electrical systems – Extra-low voltage DC installations MARINE PARTS SUPPLY (800) 661-5353 Submersible Bilge Pumps The most economic bilge pump offering low cost and easy installation. Should be mounted in the lowest point in the bilge. The Cartridge pumps, 500GPH-1250GPH as well as 1600 -4000, can be combined with Johnson Pump new Ultima switch for fully automatic bilge puming operation. The series of Ultima Combo 500GPH-1250GPH UC is equipped with an Ultima switch. By using Johnson Pump bilge pump control panel, the pump can also be run manually. The Johnson Pump series of submersible bilge pumps offer a wide range with various flows. Heavy Duty Bilge Pump series 1600-2200-4000 – 12PARTS or 24 V DC MARINE SUPPLY (800) 661-5353 The best choice when you are looking for a high performance, heavy duty bilge pump that is designed to meet and exceed the tough demands of commercial and recreational duty. This pump has a liquid cooled, 12-pole motor with double ball bearings for extended service life. The L2200 motor is sealed off by a mechanical seal design that eliminates shaft wear and allows for service and replacement, while the L1600 model has lipseal.The impeller is carefully designed and tested to maximize head and flow. The L4000 high capacity, heavy duty bilge pump has been developed by Johnson Pump as the premier pump in our submersible bilge pump range. Featuring a robust motor design, mechanical shaft seal, high impact ABS plastic and unique threaded port design, the L4000 will out perform all other comparable pumps on the market. Universal base plate and a choice of 1½” or 2” ports makes for a simple installation. All L1600-L4000 pumps include a removable check valve. MARINE PARTS SUPPLY (800) 661-5353 ble remova ith Now w lve va check Shaft: Wire size: Max dia: Max height: Weight: 1600 SS2343 16GA 108 mm/4.25" 149 mm/5.86" 1.3 kg/2.75 lbs Order No. Pump model 16004 16084 22004 22084 40004 40004-24 1600 12 V 1600 24 V 2200 12 V 2200 24 V 4000 12 V 4000 24 V 2200 SS2343 16GA 108 mm/4.25" 177 mm/7" 2.7 kg/6 lbs 4000 SS2343 14AWG 121 mm/4.8" 216 mm/8.5" 2.45 kg/5.4 lbs MARINE PARTS SUPPLY (800) 661-5353 Capacity 1.0 m head (13.6 V/27 V) 98 L/min - 1550 GPH 98 L/min - 1550 GPH 120 L/min - 1900GPH 120 L/min - 1900GPH 164L/min - 2600 GPH 164 L/min - 2600 GPH Capacity straight (13.6 V/27 V) 100 L/min - 1600 GPH 100 L/min - 1600 GPH 130 L/min - 2060 GPH 130 L/min - 2060 GPH 252 L/min - 4000 GPH 252 L/min - 4000 GPH Amperage Fuse size 7A 3.5 A 7.5 A 4.5 A 15 A 7.5 A 10 A 6A 12 A 6A 25 A 15 A MARINE PARTS SUPPLY (800) 661-5353 Hose size 11/8" and 1¼" 11/8" and 1¼" 11/8" and 1¼" 11/8" and 1¼" 1½" and 2" 1½" and 2" 9 MARINE PARTS SUPPLY (800) 661-5353 Ultima Bilge™ Digital Auto Bilge Pump UltimaBilge™ Pumps are the latest addition to the Johnson Pump lineup. Integration of the patented Ultima “field effect” sensing technology into the bilge pump body creates a sleek, reliable compact, unit ready to install and run for years and years of unerring service. Available in 600-800-1000-1250 GPH versions. Voltage12 V DC. For UltimaBilge™ 600GPH-100GPH, we have easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. These pumps will be delivered including both a straight and a 90° smooth elbow Dura-Port. For UltimaBilge™ 1250GPH we include threaded 1.1/4" & 1.1/8" discharge port. All version are delivered with a removable check valve. Dimensions: L=6", W=3.2", H=4.1" Weight: 23.3 oz. MARINE PARTS SUPPLY (800) 661-5353 Order No. 32-47258-003 32-47259-003 32-47260-003 32-47261-002 Pump model 600 GPH 800 GPH 1000 GPH 1250 GPH 12V 12V 12V 12V Capacity 1.0 m head (13.6 V) 32 L/min - 500 GPH 38 L/min - 600 GPH 44 L/min - 700 GPH 51 L/min - 800 GPH Capacity straight (13.6 V) 38 L/min - 600 GPH 51 L/min - 800 GPH 64 L/min - 1000 GPH 79 L/min - 1250 GPH Amperage Fuse size Hose size 2.5 A 3A 3.2 A 3A 5A 5A 5A 5A /4" /4" 3 /4" 1.1/8" and1.¼" MARINE PARTS SUPPLY (800) 661-5353 3 3 Cartridge Bilge Pumps 500, 750, 1000, 1250 GPH for 12 V DC or 24 V DC for 1000 and 1250 incorporate some of the most advanced features in the industry, features developed from service in a wide variety of uses including racing, cruising, sport fishing, and demanding commercial duties. For 500-1000, we have improved the design with easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90° smooth elbow Dura-Port. as well as a removable check valve. Max dia: Max height: Weight: Order No. 32503 32703 32903 32903-24 42123* 42123-24* 2.75" 4.4" 500, 750, 1000 1250 Pump model 500 750 1000 1000 1250 1250 *) Do not include Dura-Port connection PH also G 0 5 2 PH & 1 1000G lable in 24V avai 9.6 oz 10.4 oz MARINE PARTS SUPPLY (800) 661-5353 Capacity 1.0 m head (13.6 V) 33 L/min - 525 GPH 44 L/min - 700 GPH 50 L/min - 800 GPH 50 L/min - 800 GPH 60 L/min - 952 GPH 60 L/min - 952 GPH 12V 12V 12V 24V 12V 24V Capacity straight (13.6 V) 40 L/min - 630 GPH 50 L/min - 800 GPH 63 L/min - 1000 GPH 63 L/min - 1000 GPH 73 L/min - 1150 GPH 73 L/min - 1150 GPH Amperage: Fuse size 2.5 A 3A 3.2 A 2A 3A 2A 5A 5A 5A 3A 5A 3A Hose size /4" /4" 3 /4" 3 /4" 1.1/8" 1.1/8" 3 3 MARINE PARTS SUPPLY (800) 661-5353 Ultima Combo The Ultima Combo combines the line of Cartridge Bilge Pumps with automatic operation. The pump is equipped with the new Ultima switch. Voltage12 V DC as well as 24 V DC for 1000 UC and 1250 UC. For 500 UC - 1000 UC, we have easy-to-install Dura-Port discharge ports to eliminate stress cracking caused by over-tightened hose clamps. The pumps will be delivered including both a straight and a 90° smooth elbow Dura-Port as well as a removable check valve. Max dia: Max height: Weight: Order No. 07503 07703 07903 07904-24 08203* 08204-24* 10 MARINE PARTS SUPPLY (800) 661-5353 Pump model 500 GPH Ultima Combo 750 GPH Ultima Combo 1000 GPH Ultima Combo 1000 GPH Ultima Combo 1250 GPH Ultima Combo 1250 GPH Ultima Combo *) Do not include Dura-Port connection PH 1250G d n a H P 4V 1000G ble in 2 a l i a v a also 3x4" 4.4" 500GPH-1000GPH 14.4 oz 1250GPH 16 oz 12V 12V 12V 24V 12V 24V Capacity 1.0 m head (13.6 V) 33 L/min - 525 GPH 44 L/min - 700 GPH 50 L/min - 800 GPH 50 L/min - 800 GPH 60 L/min - 952 GPH 60 L/min - 952 GPH Capacity straight (13.6 V) 40 L/min - 630 GPH 50 L/min - 800 GPH 63 L/min - 1000 GPH 63 L/min - 1000 GPH 73 L/min - 1150 GPH 73 L/min - 1150 GPH Amperage Fuse size 2.5 A 3A 3.2 A 2A 3A 2A 5A 5A 5A 3A 5A 3A MARINE PARTS SUPPLY (800) 661-5353 Hose size /4" /4" 3 /4" 3 /4" 1.1/8" 1.1/8" 3 3 MARINE PARTS SUPPLY (800) 661-5353 Multiple Port Shower Sump Capacity, straight (13.6 V): Capacity 1.0 m head (13.6 V): Voltage: Amperage: Fuse size: Intake hose: This compact shower sump system is designed to meet the higher demands from todays boating industry where more and more equipment is used. This also includes the fresh water system onboard and involves showers, dish-washing machines, galleys sink etc. The shower sump turns on/off automatically using our Ultima switch technology and has multiple inlet ports for handling waste water from more than one tapping point. Equipped with a check valve on the outlet avoids water coming back into the tank. The tank has a tight-fitting lid to minimize splashing and odors. To further aid in cleaning, the system includes a filter mesh that removes with ease. Preplaceable motor cartridge and switch makes maintenance a snap! Discharge hose: Max dia: height: MARINE PARTS SUPPLY (800)Max 661-5353 Weight: Bilge Alert™ Order No. 57151 57151-24 54304 61 L/min /972GPH 53 L/min /844GPH 12 V / 24 V DC 3.4 A / 2 A 5A/3A 1x¾", 1x¾" or 1x1", 1x1.1/8" or 1x1½" ¾" 290mm/11.42" x210 mm/8.26" 145 mm/5.7" 0.95 kg/2 lbs 12V 24V Clear sump cover Automatic Switch AS888 MARINE PARTS SUPPLY (800) 661-5353 For full automatic bilge pumping operation, connect the automatic switch High water alarm featuring new digital technology using the patented Mirus field effect cell. Totally sealed fluid detector cells are never in contact with water, will not corrode and are not affected by oil or debris. Bilge Alert detects water and sends a signal (8 seconds delay) to the alarm and switch conveniently mounted on a panel. Three way rocker switch allows alarm to be tested, turned off and armed. to your bilge pump. The AS888 automatic switch has a time-proven micro switch without mercury. When water exceeds the acceptable level, the pump is turned on by a rolling steel ball, which changes the pressure on the micro switch.The AS888 attaches to any Johnson Pump bilge pump through the clip on ”T-slot” and can be used with 6, 12, 24 or 32 V systems. Use AS888 for a better and safer life afloat! Order No. 26014 Max Amp. 15A MARINE PARTS SUPPLY (800) 661-5353 Model No. 72303-001 72303-002 Description Bilge Alert, High Water Alarm 12 V Bilge Alert, High Water Alarm 24 V ™ Ultima (800) Switch661-5353 MARINE PARTS SUPPLY New digital technology uses the patented Mirus field effect detector cells producing micro-electrical fields that detect disruptions caused by water and fluids. Detector cells are totally sealed are never in contact with the water, will not corrode and are not affected by oil or foreign debris. No moving parts, totally sealed solid state electronics and field detectors, no mercury and no exposed sensors eliminate corrosion possibilities and make the Ultima switch environmentally sensitive. Ultima activates at a 50 mm (2”) fluid level and deactivates at a 20 mm (¾”) fluid level. A 3 second delay prevents false starts. Ultima switch is rated to handle pumps up to 20 amps at 12 or 24 volts. MARINE PARTS SUPPLY (800) 661-5353 Model No. 36303 Description ULTIMA Switch 20 Amp Max 12/24 V MARINE PARTS SUPPLY (800) 661-5353 11 MARINE PARTS SUPPLY (800) 661-5353 Johnson Pump Bilge Mate A low budget alternative designed for long life and high performance capacity. The low cost choice for boat owners who still look for quality. Capacity, straight: Voltage: Amperage: Fuse size: Hose size: Max dia: Max height: Weight: Spare motor for cartridge Upgrade the output of your bilge pump in a matter of a few minutes by replacing the cartridge. Cleaning debris from the impeller has never been simpler or easier. 30 L/min/400 gph 12 V DC 2A 3A 3 /4" 115 mm/4.5" 100 mm/4" 0.35 kg/12oz. Order No. 28552 28572 28512 42522 Motor for 500 GPH pumps MARINE PARTS SUPPLY (800) 661-5353 Motor for 750 GPH pumps Motor for 1000 GPH pumps Motor for 1250 GPH pumps Lift a tab at the top, give the cartridge a twist, and pull the all-in-one motor/ impeller unit out of the Cartridge. Order No. 21405 MARINE PARTS SUPPLY (800) 661-5353 Bilge Pump Control – 12 or 24 V Johnson Pump switch panel gives full control of your equipment. Just push the button for manual or automatic bilge pumping. The automatic feature operates in combination with the automatic bilge switches or the electronic float switch from Johnson Pump. The three-position switch panel in matt black finish has an integrated fuse holder and operating light. Fuses included. Size: 2.99" x 2.17" x 1.57" Side Mount Bracket Gives opportunity to mount the pump on a wall. Suitable for Cartridge and Cartridge Duo. MARINE PARTS SUPPLY (800) 661-5353 Order No. 82004 12 V 82004-24 24 V Order No. 10605 54311 Description Side mount bracket 110º angled side bracket MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 12 MARINE PARTS SUPPLY (800) 661-5353 Livewell Aerating pumps PRO(800) SERIES 1600 GPH Aerator Twin Port Pumps MARINE PARTS SUPPLY 661-5353 Features heavy duty bronze bottom inlet, 1600 GPH of pumping power, offer the convenience of using only one intake for both the live well and raw water wash down pump. The ¾” tapered inlet connects directly to the sea cock and the upper outlet port provides a continuous flow of water through the ¾”. discharge to the live well while the lower outlet port connects to the wash down pump through either a ½” or ¾” port. New high pressure inlet seal easily handles the higher pressures created by high speed pickups commonly used. Spray Nozzle Model No. Description 48503 48703 48903 48103 550 GPH 750 GPH 950 GPH 1250 GPH* Bulkhead fitting dual port capability, mega torque motor, double ball bearings, quiet running design, 1” NPT female intake. Built for the serious fisherman! Step Up to Johnson! Capacity at 13.6V: 0' head 100 L/min. 1600 GPH Capacity at 13.6V: 3' head 98 L/min. 1550 GPH Max Head: 16 ft. (5m) Voltage: 12V DC. Amp Draw: 7 amps. Fuse Size: 10 Amp. Hose size: 1¹/8". MARINE PARTS SUPPLY (800) 661-5353 Livewell Twin Port Livewell/ Aerator pump Aqua Jet WD 5.0 *1¹⁄8" discharge to livewell Order No. Description 1600B 1600B-24 1600 GPH 12V 1600 GPH 24V Cartridge Aerator Pump Livewell pumps in 500 GPH and 750 GPH capacities with two different intake configurations of straight and 90°. Smaller profiles to fit in more confined spaces. Easy to change motor cartridge. Johnson Pump cartridge aerator pumps offer the ease of convenience and years of realiable service. MARINE PARTS SUPPLY (800) 661-5353 Model No. 28503 38503 28703 38703 Description 500 GPH straight 500 GPH 90° 750 GPH straight 750 GPH 90° Model No. Description 28103 1000 GPH straight 38103 1000 GPH 90° Ice Chest Aerator kit converts any good sized ice chest (Esky) into your own portable live bait tank. The Ice Chest Aerator will keep your live bait alive, or catch fresh, even during the heat of the day. Includes a sturdy Bilge Mate pump, hose, spray bar, press on clamp, battery clamps and clear-cut instructions. Since there are no holes to drill the chest can always be returned to its original purpose. Note! Actual product Mayfair Marine branded and may not include all items pictured. MARINE PARTS SUPPLY (800) 661-5353 Model No. 24052 Description Ice Chest Aerator kit In-well Aerator kit Aqua Jet WD/Livewell Pump Kit 5.2 The easiest way to add oxygen to your live bait well. Use it as your primary aerator, or to recirculate while you’re making a long run across the bay, or if you are trailing the boat, you can stop for fuel and be aerating your catch while the boat is on the trailer. A dependable 500 GPH forces water through the aerating head to provide vital oxygen for respiration ensuring your bait stays fresh longer. To empty the well at the end of the day, merely open the valve, activate the pump and water passes through a discharge fitting. Note! Actual product Mayfair Marine branded. MARINE PARTS SUPPLY (800) 661-5353 Aqua Jet Wash Down/Livewell pump kit makes it easy to add a wash down and live well pump to any boat. Including; • Aqua Jet WD 5.2, 5 bar (70 psi) pump, ½" NPT/hose ¾", ¾" GHT. • 550 GPH Twin Port live well pump, inlet ¾" NPTx1" length, Discharge; Livewell ¾" straight or 90° hose, WD ½" FNPT, ¾" MNPT or ¾" hose • Bulk head fitting with valve, - inlet ¾" hose, outlet ¾" GHT • 7.5 meters (25’) of coiled wash down hose ¾" GHT • PUMProtector inlet strainer • Spray nozzle • Aerating head, ¾" hose • 2 illuminated panel switches Order No 64634 MARINE PARTS SUPPLY 34024 (800) In-well661-5353 Aerator kit Description Aqua Jet 5.2 WD/ 550 Livewell Pump Kit 12 V Model No. Description 13 MARINE PARTS SUPPLY (800) 661-5353 Bilge, Deckwash and refuelling Pressure and661-5353 Capacity Data MARINE PARTS SUPPLY (800) CE marked according to following standards: F2P10-19, F3B-19, F4B-19, F4B-11 EN50082-1: 1992/Generic EMS Standard EN55014: 1993/Radio disturbance IEC801-2: 1984/Electrostatic Discharge IEC801-3: 1984/Radiated Immunity Test ISO8846: Small Craft – Electrical devices – Protection against ignition of surrounding flammable gases ISO8849: Small Craft – Electrically operated bilge pumps ISO10133: Small Craft – Electrical systems – Extra-low voltage d.c. installations (based on water at 20˚C/68˚F) F2P10-19 Bar kPa Cont. Duty 0 0 0.1 10 0.2 20 0.3 30 0.6 60 Intermittent duty 0.75 75 0.9 90 Fuse required l/min USGPM 0 1.45 2.90 4.35 8.7 15.0 14.5 14.0 13.5 11.0 4.0 3.8 3.7 3.6 2.9 5.6 5.7 5.8 5.9 6.1 4.0 4.0 4.1 4.1 4.2 10.8 13.0 9.6 7.0 2.5 1.8 6.5 6.5 15 A 4.3 4.8 8A psi l/min USGPM 0 1.45 2.9 4.35 8.7 21.0 20.5 20.0 19.5 17.8 5.5 5.4 5.3 5.2 4.7 8.4 8.5 8.6 8.8 9.0 4.0 4.0 4.1 4.1 4.2 13.0 17.4 15.6 12 4.1 3.2 9.6 10.3 15 A 4.3 4.8 8A psi l/min USGPM 0 1.45 2.9 4.35 8.7 35.0 33.8 32.2 31.0 25.5 9.2 8.9 8.5 8.2 6.7 10.9 11.0 11.0 11.1 11.9 5.0 5.1 5.1 5.2 5.4 13.0 17.4 15.3 2.0 4.0 0.5 13.6 15.8 20 A 6.0 7.1 10 A psi l/min USGPM 0 1.45 2.9 4.35 8.7 48.0 45.0 44.5 41.0 34.0 12.7 11.9 11.7 10.8 9.0 12.2 12.3 12.2 13.1 14.9 6.5 6.7 6.8 7.1 7.5 13.0 17.4 25.0 11.0 6.6 2.9 16.5 18.3 15 A 7.8 8.8 8A MARINE PARTS SUPPLY (800) 661-5353 F5B-19 EN55014: 12/24 V 1993/Radio disturbance With their high level of flexibility, these pumps are ideally suited for use in boats as bilge and deckwash pumps, fresh water pumps, refuelling pumps for oil and diesel. These pumps may be combined with a vacuum switch for automatic operation. Capacities vary from max 14 L/min to 55 L/min, allowing the proper matching of the pump to the application. All motors are heavy duty to provide long service life even under heavy use. Available in 12 or 24 volts. F3B-19 Bar kPa Cont. Duty 0 0 0.1 10 0.2 20 0.3 30 0.6 60 Intermittent drift 0.9 90 1.2 120 Fuse required MARINE PARTS SUPPLY (800) 661-5353 Oil Change These DC driven flexible impeller pumps are deally suited for drain and refueling of both engine oil and diesel. Deckwash Pumping DC driven flexible impeller pumps for deckwash. Heavy duty electrical self-priming deckwash pumps with long life motor which can run continuously under certain conditions. Flexible impeller pumps must not be run dry. F38B-19 Bar kPa Cont. Duty 0 0 0.1 10 0.2 20 0.3 30 0.6 60 Intermittent duty 0.9 90 1.2 120 Fuse required MARINE PARTS SUPPLY (800) 661-5353 Bilge Pumping Bilge pumps with excellent suction and pressure ability. Solid particles and debris can be handle without damaging the pump. Should be installed in a dry, well ventilated position above, but as close to the liquid as possible. As the pumps must not be run dry, it is recommended to combine it with Johnson Pump vacuum switch that cuts off the current to the pump when the bilge is dry. For automatic/manual bilge pumping the pump can be combined with Johnson Pump bilge control panel and automatic switch. Must not be run dry. F4B-19 Bar kPa Cont. duty 0 0 0.1 10 0.2 20 0.3 30 0.6 60 Intermittent duty 0.9 90 1.2 120 Fuse required MARINE PARTS SUPPLY (800) 661-5353 F5B-19 Bar kPa psi 0 0 0 0.3 30 1.45 0.6 60 8.7 0.9 90 13.0 1.2 120 17.4 1.5 150 21.76 Fuse required Recommended wire size l/min 55.0 49.4 39.9 30.1 19.3 9.3 USGPM 14.5 13.1 10.5 8.0 5.1 2.4 MARINE PARTS SUPPLY (800) 661-5353 14 Ampere draw 12V 24V psi Ampere draw 12V 24V Ampere draw 12V 24V Ampere draw 12V 24V Ampere draw 12V 24V 23.2 11.9 24.2 12.8 25.1 13.3 26.2 14.0 28.0 14.7 29.8 15.3 50.0 A 25.0 A 16 mm² 6 mm² MARINE PARTS SUPPLY (800) 661-5353 MARINE DC driven Flexible Impeller PARTS pump SUPPLY (800) 661-5353 F2P10-19 is a fully equipped, self-priming multipurpose pump operating on a simple and uncomplicated principle. Ideal for pumping water, oils and chemicals. F3B-19, F38B-19, F4B-19 are perfect for bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. F5B-19 is for bilge pumping, deckwash, water circulation, oil and diesel refuelling at dockside service, etc. The motor can be run continuously up to 0.5 bar *) and for max 1 hour at 1 bar *). Vacuum switch as extra accessory for F3B-19, F4B-19 and F5B-19, see below. NOTE! Do not use any of the pumps mentioned above for pumping paraffin or other thin petroleum products *) At nominal voltage and room temperature. MARINE Ultra Ballast pump F4B-11 PARTS SUPPLY (800) 661-5353 Designed to quickly fill or when reversed, drain a ballast tank at a rate of more than 45 L/min (12 GPM). Capable of pumping fresh or sea water the pump’s robust design can handle the rigors of continues duty usage, is reversible, and has a built in thermal overload for added protection. Care not to run dry for extended periods of time will increase the pump longevity and ensure reliable performance for many years. Note! Only for waterhandling. For technical information see table above. Pump F2P10-19 F2P10-19 F3B-19 F3B-19 F3B-19 Oil Change F3B-19 Oil Change F38B-19 F38B-19 F4B-19 F4B-19 F4B-11 Ultra Ballast F4B-11 Ultra Ballast F5B-19 Part no 10-24180-1 10-24180-2 10-24516-03 10-24516-04 10-24760-03 10-24760-04 10-24727-03 10-24727-04 10-24689-03 10-24689-04 10-24690-03 10-24690-04 10-24188-4 F5B-19 10-24188-5 Motor 12V 24V 12V 24V 12 V 24 V 12V 24V 12V 24V 12V 24V 12V Body PTMT PTMT Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Bronze Impeller 09-1077B-9 09-1077B-9 09-1052S-9 09-1052S-9 09-843S-9 09-843S-9 09-824P-9 09-824P-9 09-824P-9 09-824P-9 09-824P-1 09-824P-1 09-1027B-9 Seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Lip seal Mech. seal Connection 1/2” hose 1/2” hose 3/8” NPT 3/8” NPT 3/8”-18 NPTF 3/8”-18 NPTF Hose 1” / 1/2” NPT Hose 1” / 1/2” NPT Hose 1” / 1/2” NPT Hose 1” / 1/2” NPT Hose 1” / 1/2” NPT Hose 1” / 1/2” NPT 3/4” NPT Length 172mm/6.8" 172mm/6.8" 170mm/6.7" 170mm/6.7" 70mm/6,7" 70mm/6,7" 180mm/7" 180mm/7" 202mm/8" 202mm/8" 202mm/8" 202mm/8" 258mm/10.15" Width 117mm/4.6" 117mm/4.6" 113mm/4.4" 113mm/4.4" 113mm/4.4" 113mm/4.4" 120mm/4.72" 120mm/4.72" 120mm/4.72" 120mm/4.72" 120mm/4.72" 120mm/4.72" 131mm/5.15" Height 78mm 78mm 82mm/3.22" 82mm/3.22" 115mm/4.5" 115mm/4.5" 90mm/3.54" 90mm/3.54" 90mm/3.54" 90mm/3.54" 90mm/3.54" 90mm/3.54" 120mm/4.72" Weight 1,6kg/3.5 lbs 1,6kg/3.5 lbs 2kg/4.5 lbs 2kg/4.5 lbs 2,1kg/4.5 lbs 2,1kg/4.5 lbs 3kg/6.6 lbs 3kg/6.6 lbs 3kg/6.6 lbs 3kg/6.6 lbs 3kg/6.6 lbs 3kg/6.6 lbs 8kg/17.5lbs 24V Bronze 09-1027B-9 Mech. seal 3/4” NPT 258mm/10.15" 131mm/5.15" 120mm/4.72" 8kg/17.5lbs MARINE PARTS SUPPLY (800) 661-5353 Polarity Reversing Vacuum Oil Change pump The Johnson F3B-19 Oil Change Pump is reverSwitch Kit MARINE PARTS SUPPLY (800) 661-5353 Switch For Ultra Ballast pump F4B-11 See page 24 Order No. 09-47196 Order No. F3P10 Mini pump Portable selfpriming pump suitable for chemicals, oils, diesel fuel and water. Selfpriming up to 2 m. 17 litre/minute at 2800 RPM. 1/2" hose connections. Fits any standard drilling-machine. Do not run dry for more than 10 seconds. Do not use for gasoline or other highly flammable liquids. 09-45053 Deckwash Kit for F4B-19 For convenient deckwash. Includes - Pressure switch - Check valve - Trigger nozzle sible rubber impeller pump with integrated quick reversing switch. The pump is designed to remove old oil from the engine, and then with the integral reversing switch, the flow direction can be changed to pump a measured amount of new oil back into the engine. The switch has three modes pumping in oil – off – pumping out oil. Dimension see table above Order No. MARINE PARTS SUPPLY (800) 661-5353 Order No. 10-32579-1 Order No. 09-46553 10-24760-03 10-24760-03 12V 24V ! w e N MARINE PARTS SUPPLY (800) 661-5353 15 MARINE PARTS SUPPLY (800) 661-5353 Bilge, Waste and Toilet handling Viking Power & Viking Power Vacuum MARINE PARTS SUPPLY (800)32 661-5353 CE marked according to following standards: Features • • • • • • • • • • • • • • • Recreational Craft Directive 94/25/EEC ISO8846: Small Craft – Electrical devices – Protection against ignition of surrounding flammable gases ISO10133: Small Craft – Electrical systems – Extra-low voltage d.c. installations ISO8849: Small Craft – Electrically operated bilge pumps Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance Maximum flow 32 l/min Specifically engineered to pump black wastewater Uncompromising odor-prevention features Whisper quiet operation Self-priming High-impact glass-fiber reinforced nylon body Ball-bearing supported transmission Non-choke valves – no waste shredding required Pump head rotatable 360° Double check valves on Viking Power Vacuum Self-priming up to 2.5 meters (8.2 feet) Can be run dry and can pump air/water mixture Robust single diaphragm Electric motor with power-out, manual-crank backup Complies with ISO 15083 and small craft bilge pump standard for vessels above 12 m (39.4 ft) MARINE PARTS SUPPLY (800) 661-5353 Viking Power Vacuum Technical specifications: Capacity: 32 l/min (8.5 GPM) open flow 30 l/min (7.9 GPM) at 0.1 bar Max head: 4 m (13.1 ft) Max lift: VP32: 2.5 m (8.2 ft) VP Vacuum: 5 m (11.5 ft) Dimensions VP32: 277 mm long x 264 mm wide x 192 mm high 10.9 in. x 10.4 in. x 7.6 in. VP Vacuum:357 mm long x 271 mm wide x 192 mm high 14 in. x 10.7 in. x 7.6 in. Ports: 38 mm diameter (1½") Weight: VP32: 5.0 kg (11.0 lbs) VP Vacuum: 5.1 kg (11.2 lbs) Motor: 3.5 amp (12V), 1.8 amp (24V) at 0.1 bar 12/24V DC (with built-in thermal protection) Body: Nylon Valves: Nitrile rubber Diaphragm: Reinforced nitrile rubber MARINE PARTS SUPPLY (800) 661-5353 Crank for manual handling Viking Power 32 Viking Power 32 & Viking Power Vacuum MARINE PARTS − Compact toilet handling and waste water pump SUPPLY (800) 661-5353 The Viking Power 32 and Viking Power Vacuum diaphragm pumps have been designed to meet the rigorous demands of the world’s leading manufacturers of boats, recreational vehicles and busses. Thanks to its single-chamber design and non-choke valves, the Viking Power 32, can be used to pump un-macerated sewage to a holding tank or transfer it onwards to a septic tank. The Viking Power Vacuum has double check-valves and can therefore also be used in vacuum toilet systems. Naturally, pumping ordinary shower or sink drain water or bilge water is no problem for either pump. Like the Viking Power 16, this new pump has been engineered with a ball-bearing supported transmission for long service life. The pump can not only be run dry, it can also handle a mixture of air and water without difficulty. The Viking Power 32/Vacuum provides maximum flow of 32 liters per minute and is self-priming up to a height of 2.5 (32) or 5 (Vacuum) meters. Although powered by an electric motor, this pump can also be cranked by hand in an emergency. The pump has been designed to prevent the leakage of unpleasant odors; and the Viking Power 32/Vacuum can be installed in a variety of different positions. The Viking Power 32/Vacuum is built to last, yet priced competitively. Order no. 10-13373-03 10-13373-04 10-13373-07 10-13373-08 Viking Power 32 12 V Viking Power 32 24 V Viking Power Vacuum 12 V Viking Power Vacuum 24 V MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 16 Johnson Pump AB Sweden MARINE PARTS SUPPLY (800) 661-5353 Viking Power 16 — Compact shower drain, bilge and waste water pump An ultramodern, single-chamber, self-priming diaphragm pump that can be set up in several different pump/motor configurations. It is easy to install anywhere after the drain outlet in the wastewater system or as a bilge pump in any leisure craft -- new or used. Its non-choke valves mean that no in-line filters are necessary, and the pump can not only be run dry, it can also handle a mixture of air and water without difficulty. The Viking Power 16 is self-priming up to a height of 3 meters. With its low pulse and muffled rubber bracket, this pump offers quite operation. Specifically designed to pump wastewater, the Viking Power 16 has been built to last, and engineered for easy maintenance. When it comes time to replace the premium grade reinforced nitrile rubber diaphragm, you can put in a spare without even removing the pump from the system. Delivered with 1" hose and ¾" hose ½" BSP KlickTite™ XL connectors. 90° KlickTite™ XL connectors available as extra accessory. MARINE PARTS SUPPLY (800) 661-5353 Viking Power 16 Features MARINE PARTS SUPPLY (800) 661-5353 • Specifically designed to pump wastewater • Easy to install, even in tight spaces • Quiet operation • High-impact glass-fiber reinforced nylon body • Ball-bearing supported transmission • Non-choke valves – no filters required • Self-priming up to 3 meters (9.8 feet) • Can be run dry and can pump air/water mixture • Robust single diaphragm • KlickTite™ XL connectors standard • 12V or 24V motors • Low power consumption • Complies with ISO 15083 and small craft bilge pump standard for vessels up to 12 m (39.4 ft). Technical specifications: 16 l/min (4.2 GPM) open flow (15 l/min at 0.1 bar) Capacity: Max. head: 3 meters (9.8 feet) Max. lift: 3 meters (9.8 feet) Dimensions: 186 mm long x 235/181 mm wide x118/204 mm high 7.3 in. x 9.3/7.1 in. x 4.6/8 in. Connection: KlickTite™ XL connectors for 1" hose or ¾" hose and ½" BSP threads; straight and 90° (optional) Weight: 2.6 kg (5.7 pounds) Motor: 2.3 amp (12V), 1.2 amp (24V) at 0.1 bar 12/24V DC (with built-in thermal protection) Body: Nylon, glass-fiber reinforced Valves: Nitrile rubber Diaphragm: Reinforced nitrile rubber MARINE PARTS SUPPLY (800) 661-5353 Order No. 10-13350-03 10-13350-04 Viking Power 16 12 V Viking Power 16 24 V Spareparts MARINE PARTS SUPPLY (800) 661-5353 09-47116 Straight ¾" hose Perfect for installation in tight spaces, the Viking Power 16 shower drain pump can be incorporated into a small boat wastewater system in several different pump/motor configurations. Compact, robust and adaptable, this pump can be mounted virtually anywhere on board. The Viking Power 16 has KlickTite™ XL connectors fitted as standard, literally making hose connections a snap! Grey Water Tank 09-47117 09-47118 09-47119 Straight 1" hose 90° ¾" hose 90° 1" hose Ventilation The Grey water tank is designed to be used as collection tank for waste water from showers, sinks, dishwashing machines, etc with 19 mm, 25 mm and 38 mm inlet ports, and 19 mm and 25 mm outlet ports. The tank includes an Ultima Switch for automatic operation and is easy to connect to any 12V/24V pump up to 20 amp. The tank is prepared for Viking Power 16, with pre-drilled holes for the pump. Dimensions: 185x280x340 mm MARINE PARTS SUPPLY (800) 661-5353 Order no: 09-13384 Grey Water Tank excl. Viking Power 16 MARINE PARTS SUPPLY (800) 661-5353 Grey Water Tank with Viking Power 16 17 MARINE PARTS SUPPLY (800) 661-5353 Macerator Pump TA3P10-19 – 12/24 V CE marked according to following standards: Recreational Craft Directive 94/25/EEC Pump body: Impeller: Housing: Shaft: Seal: Hose connection: Phenol plastic (PF) 09-1052S-9 (nitrile) Thermoplastic polyester (PET) Stainless steel Lip seal Inlet 1.1/2"(dia 38 mm) hose or 1.1/2" NPT Outlet 25.4 mm (1") hose 12 or 24 V DC (with built-in thermal protection) 37L/min at 0.2 bar (10 GMP at 6.7 ft) MARINE PARTS SUPPLY (800) 661-5353 ISO8846: Small Craft – Electrical devices – Protection against ignition of surrounding flammable gases ISO10133: Small Craft – Electrical systems – Extra-low voltage d.c. installations Electromagnetic Compatibility Directive 89/336/EEC EN55014: 1993/Radio disturbance The Johnson Pump macerator pump, TA3P10-19, takes care of toilet waste. A rotary cutter shreds waste before it is pumped into or out from the holding tank. The pump should be connected as close as possible to the holding tank discharge outlet or the bowl discharge outlet. Note! Use unbleached lavatory paper only. Motor has built-in thermal protection reducing the risk of damage when the pump is run dry. Motor: Capacity: Dimensions and Weight Length: 230 mm/9.06" Width: 108 mm/4.25" Height: 82 mm/3.23" Weight: 1.9 kg/ 4.2 lbs MARINE PARTS SUPPLY 661-5353 Order No. (800) Max amp draw Fuse size 10-24453-01 12 V 10-24453-02 24 V 15 9 20 10 Flush button Johnson Pump WPS pump for flushing water Shoreside holding tank MARINE PARTS SUPPLY (800) 661-5353 Macerator pump Three-way valve Macerator pump Holding tank Three-way valve Viking Thrudeck and Bulkhead When the power is out you can always depend on the hand operated diaphragm bilge pump from Johnson Pump. The Viking pump can also be used for pumping toilet waste due to the large valve openings. The pump is available in two models for various installation alternatives. It can be mounted behind walls, through deck and under bulkheads. MARINE PARTS SUPPLY (800) 661-5353 Viking Thrudeck for installation behind vertical wall or under deck with sealing boot, complete with a cover plate. Viking Bulkhead for surface installation with horizontal lever. Pump Body: Shaft: Screws: Elastomers: Handle: Connection: PP Stainless steel AISI 316 Stainless steel AISI 316 Nitrile Anodised aluminium 1.1/2" or 1" hose 18 60 stroke/min 54 L/min / 14.5 GPM 100 stroke/min 90 L/min/ 24 GPM 80 stroke/min(800) 72 L/min /19 GPM MARINE PARTS SUPPLY 661-5353 Dimensions and Weight Diameter: Handle length: Width: Height: Weight: Capacity Data (At 1 m/3.28" suction height : 0.9 L/stroke) Capacity at: Max suction height 4 m/13 ft 164 mm/6.45" 285 mm/11.22" 253 mm/9.96" 133 mm/5.23" 2 kg/ 4.5 lbs Order No. 70-50005 70-50025 70-50007 70-50027 Description Thrudeck 1.1/2" Thrudeck 1" Bulkhead 1.1/2" Bulkhead 1" MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 Circulation Pumps CM90 MARINE PARTS SUPPLY (800) 661-5353 Capacity: 90 liters/min (23.7 GPM) at 0.25 bar CE marked according to following standards: CM10P7-1, CM30P7-1, CM90 EN55014: 1993/Radio disturbance ISO8846: Small Craft – Electrical devices – Protection against ignition of surrounding flammable gases ISO10133: Small Craft – Electrical systems - Extra-low voltage d.c. installations 72/245/EEG, 95/54/EG Electromagnetic compatibility C090P5-1 EN55014: 1993/Radio disturbance 72/245/EEG, 95/54/EG Electromagnetic compatibility System pressure: Liquid: Motor service life: Motor, voltage: Input power: Dry running: Dimensions: Ports: Weight: Body: Mounting: -0.3 to +3.0 bar; stationary max. 4.0 bar water/glycol mixture; max. 60% glycol More than 5,000 hours at nominal voltage 10,000 start/stops. Interchangeable motor. Nominal 13.6V DC for use between 10-16V Nominal 27.2V DC for use between 20-32V Max. 125W 30 minutes 244 mm/9.6" long x 120 mm/4.7"wide x 150 mm/5.9" high Ø 38 mm (1½”) 3.0 kg (6.3 lbs) PPA, glass-fiber reinforced Separate universal bracket for flat surfaces MARINE PARTS SUPPLY (800) 661-5353 A line of compact magnetic driven centrifugal pumps, CM10 and CM30 and the new as top of the line; CM90, which combine high flow rates with very low electric current consumption, making them ideally suited for circulating fresh water in live fish tanks, heating and cooling systems. C090 with mechanical seal and a motor is designed for continuous operation. Designed for also handling fresh water handling. Order no. 10-24664-01 CM90 12 V 10-24664-02 CM90 24 V Heavy Duty Magnetic Driven MARINE SUPPLY (800) 661-5353 Centrifugal Pump & Heavy PARTS Duty Centrifugal Pump CM10 & CM30 Pump body: Impeller: O-ring: Shaft: Magnet housing: Motor: PPA thermoplastic PPS thermoplastic EPDM Stainless steel PSU 12/24 V DC enclosed (as per IP67) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -40°CMax +100°C Hose connection: Ø 16 mm (5/8") or 20 mm (¾") hose. Dimensions and Weight CM10P7-1 CM30P7-1 Length: 177 mm/6.97" 177 mm/6.97" Width: 68 mm/2.68" 68 mm/2.68" Height: 85 mm/3.35" 85 mm/3.35 Weight: 0.53 kg/1.2 lbs 0.6 kg/1.3 lbs C090 Pump body: PA66 thermoplastic MARINE PARTS SUPPLY (800) PA66 661-5353 Impeller: thermoplastic Order No. Ø 16 mm - 5⁄8" 10-24501-03 CM10P7-1 12 V, 10-24501-04 CM10P7-1 24 V, 10-24503-03 CM30P7-1 12 V, 10-24503-04 CM30P7-1 24 V, Ø 20 mm - ¾" 10-24502-03 CM10P7-1 12 V, 10-24502-04 CM10P7-1 24 V, 10-24504-03 CM30P7-1 12 V, 10-24504-04 CM30P7-1 24 V, Shaft: Shaft seal: Motor: Stainless steel Mechanical seal 12/24 V DC enclosed (as per IP31) permanent magnet, ball bearing mounted motor, designed for continuous operation Liquid temp.: Min -30°CMax +100°C Hose connection: Ø 38 mm (1.1/2") hose Dimensions and Weight Length: (800) 211 mm/8.3" MARINE PARTS SUPPLY 661-5353 15L/min at 0.1 bar (4GPM at 3.3 ft) Width: 117 mm/4.6" 15L/min at 0.1 bar (4GPM at 3.3 ft) 20L/min at 0.1 bar (5.2GPM at 3.3 ft) 20L/min at 0.1 bar (5.2GPM at 3.3 ft) Height: Weight: 110 mm/4.56" from baseplate (totally 116 mm/4.8") 1.75 kg/ 3.8 lbs 18.5L/min at 0.1 bar (5GPM at 3.3 ft) 18.5L/min at 0.1 bar (5GPM at 3.3 ft) 26L/min at 0.1 bar (6.9GPM at 3.3 ft) 26L/min at 0.1 bar (6.9GPM at 3.3 ft) Order No. 10-24190-1 10-24190-2 12 V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) 24 V, 100L/min at 0.1 bar (26.4GPM at 3.4 ft) MARINE PARTS SUPPLY (800) 661-5353 19 MARINE PARTS SUPPLY (800) 661-5353 Toilets, manual and Electric AquaT™ Marine toilets MARINE PARTS SUPPLY (800) 661-5353 Manual or electric powered Available in a wide variety of different versions marketed under three basic models — standard and premium electric-powered or manual — the Johnson Pump AquaT™ marine toilet has been designed to meet virtually every conceivable lavatory installation situation onboard. Priced competitively, the fine finish and well thought-through design of these toilets is remarkable. Made from white vitreous porcelain, and with corrosion resistant parts throughout, the Johnson Pump AquaT™ marine toilet, is quiet, robust and easy to clean. Using the Johnson Pump AquaT™ marine toilet, water inlet and outlet takes place in two distinct steps. First the bowl is filled with clear water, and then the waste is flushed, leaving the bowl empty and clean, with no liquids sloshing about. Naturally, automatic back-flow prevention is incorporated into the design. Toilet mounted below the waterline and discharging overboard. MARINE PARTS SUPPLY (800) 661-5353 Most models can be ordered with standard, bevelled or low profiles in order to fit almost any hull and bulkhead configuration, and all are available in either compact or comfort versions so you can outfit your marine lavatory with the perfect-sized toilet, no matter what the layout. The AquaT™ toilet will give you years of trouble free operation. When spare parts such as a new seat or valve are needed, you’ll find Johnson Pump’s global network of distributors at your service. Power models are shipped with well-proven Aqua Jet diaphragm pumps in either 12V or 24V versions, and the manual version incorporates an ergonomically designed, hand-powered piston pump that can be mounted for either left-hand or right-hand use. Toilet mounted above the waterline and discharging overboard. Toilet waste discharging into Toilet waste discharging the holding tank. the holding tank at any time. holding tank, discharging holding tank, discharMARINE PARTS SUPPLY (800) 661-5353 into elbow always above top of ging elbow below top of It’s probably fair to think of most toilets as commonplace products, but look at the features and you’re sure to see that the AquaT™ is far from ordinary. Quiet, hygienic and reliable, the Johnson Pump AquaT™ marine toilet is perfect for almost any marine toilet room. Technical specifications: Toilet bowl: Toilet Seat: Water consumption: Dimensions: Outlet ports: Inlet ports: Weight: Motor*: Features All versions • Whisper quiet operation • Self-priming pump • Clean lines – pleasing to the eye • Hygienic, easy-to-clean vitreous china bowl and exterior surfaces • Robust wooden seat with durable baked enamel finish • Low water consumption (2-2.5 L/flush) makes the most of holding tank capacity • Versatile plumbing connection options • Automatic back-flow prevention • Available in comfort or compact bowl sizes • Designed for virtually any onboard mounting position • May be installed above or below the waterline • Suitable for OEM or replacement installation • Corrosion resistant materials throughout • Long service life MARINE PARTS SUPPLY (800) 661-5353 100% vitreous china Wood with baked enamel finish 2-2.5 liters per flush See page 22 Ø 38mm (1½”) & 25 mm (1”) Ø 19mm (¾”) See page 22 13 amp (12V), or 7 amp (24V) Aqua Jet pump MARINE PARTS SUPPLY (800) 661-5353 Johnson Pump AB Sweden MARINE PARTS SUPPLY (800) 661-5353 20 MARINE PARTS SUPPLY (800) 661-5353 The manual versions • Ergonomic pump handle for ease of use • Pump can be mounted left or right of the toilet bowl • Innovative brake bushing prevents annoying leakage at the handle AquaT™ Premium MARINE PARTS SUPPLY (800) 661-5353 AquaT™ Manual 80-47233-01 Low 12 V 80-47233-02 Low 24 V 80-47234-01 Low, bevelled 12 V 80-47234-02 Low, bevelled 24 V ! w e N MARINE PARTS SUPPLY (800) 661-5353 80-47229-01 Compact 80-47234-03 Solenoid, Low, bevelled 12 V 80-47234-04 Solenoid, Low, bevelled 24 V 80-47230-01 Comfort The power versions • Equipped with 12V or 24V Aqua Jet pumps • Quick-connect hose or threaded connectors • Complies with ISO 8846, ignition protection, and EN 55014 EMC MARINE PARTS SUPPLY (800) 661-5353 AquaT™ Silent Electric 80-47235-01 Std. 12 V 80-47235-02 Std. 24 V 80-47236-01 Std. bevelled 12 V 80-47236-02 Std. bevelled 24 V MARINE PARTS SUPPLY (800) 661-5353 80-47231-01 Compact 12 V 80-47231-02 Compact 24 V ! ! w w e e NN 80-47232-01 Comfort 12 V 80-47232-02 Comfort 24 V AquaT™ Bidet The new line of fitted design bowls in vitreous china makes the bidet very comfortable and at the same time smart and nice to be seen, just lika a home bidet. Note! Will be delivered excluding tap AquaT™ Bidet dimensions 362 mm 450 mm Order No. 80-47317 Description Std. Bidé Standard: 400 mm MARINE PARTS SUPPLY (800) 661-5353 326 mm MARINE PARTS SUPPLY (800) 661-5353 410 mm 21 MARINE PARTS SUPPLY (800) 661-5353 From a name you can trust, the Johnson Pump AquaT™ toilet provides the comfort and convenience of a land-based lavatory at sea — A marine toilet that flushes as quietly as a toilet on land AquaT™ Manual Toilets 650PARTS 215 425SUPPLY 450 170 mm MARINE25,6 (800) 661-5353 8,5 16,7 17,7 6,7 inch Model No DescriptionNet WeightA 80-47229-01 Compact bowl 9,6 kg 345 21 lbs 13,6 80-47230-01 Comfort bowl 11 kg 340 24lbs 13,4 BC 275 10,8 490 19,3 470 18,5 185 7,3 mm inch A Ø19mm (0,75") Inlet 105 70 460 B 705 27,8 DEF Ø38mm (1,5") Outlet Multi Angle MARINE PARTS SUPPLY (800) 661-5353 Ø6,8 (0,27") (4x) 216-226 105-125 F 235 C E 50-55 D AquaT™ Silent Electric Toilets Model No DescriptionNet WeightA 80-47231-01 Compact bowl 9,6 kg 120 21 lbs 4,7 80-47231-02 Compact bowl 9,6 kg 120 21 lbs 4,7 80-47232-01 Comfort bowl 11 kg 190 24 lbs 7,5 80-47232-02 Comfort bowl 11 kg 190 24 lbs 7,5 BC 390 335 15,4 13,2 390 335 15,4 13,2 385 365 15,2 14,4 385 365 15,2 14,4 DEFG 420 215 290 700 16,5 8,5 11,4 27,6 420 215 290 700 16,5 8,5 11,4 27,6 490 275 280 755 19,3 10,8 11,0 29,7 490 275 280 755 19,3 10,8 11,0 29,7 mm inch mm inch mm inch mm inch MARINE PARTS SUPPLY (800) 661-5353 Ø 8,5 (3x) Low: 385 mm 15,4 in 17,9 in. MARINE PARTS SUPPLY (800) 661-5353 13 in. 330 mm 16,1 in. 410 mm 2 in. 50 mm 16,1 in. 410 mm MARINE PARTS SUPPLY (800) 661-5353 22 F Ø150 mm Ø 171,5 mm 120 mm 17,9 in. 455 mm Standard: 455 mm 14,4 in. 365 mm PARTS SUPPLY (800) 661-5353 93 mm 6 mm MARINE AquaT™ Premium Silent Toilets, Low and Standard Outlet, multi angle Ø 38 mm (1½") or Ø 25 mm (1") 85 mm B G C A 83 mm 134 mm 216 mm 300 mm E D MARINE PARTS SUPPLY (800) 661-5353 Accessories Control panel Order no. 81-36105-01 Vented loop Order no. 81-47237-01 81-47237-02 81-47237-03 Flush 2.9 Pump Description 12 & 24V Order no. 10-24677-03 10-24677-04 Description 12V 24V Viking Power 32 MARINE PARTS SUPPLY (800) 661-5353 Toilet handling and waste water disposal pump Description 3/4” 1” 1.1/2” Order no. 10-13373-03 10-13373-04 Description Viking Power 32 12 V Viking Power 32 24 V Conversion kit Y-valve Order no. 81-47240-01 81-47240-02 Order no. 81-47238-01 Description Conversion kit 12V Conversion kit 24V MARINE PARTS SUPPLY (800) 661-5353 Solenoid Connect the solenoid valve and syphon breaker to any existing water pressure system (must deliver 2,9 GPM or 11 l/min or more) and the valve replace an extra water pump for the toilet. The valve ensures that there is no backflow from toilet into the water pressure system. Order no. Description 81-47301-01 Solenoid valve 12V 81-47301-02 Solenoid valve 24V Spare Parts ! w e N MARINE PARTS SUPPLY (800) 661-5353 Order no 81-47239-01 81-47241-01 81-47241-02 Description Manual pump assembly Wooden Seat Compact Wooden Seat Comfort & Premium 81-47242-01 81-47243-01 Gasket kit, all gaskets in the manual toilet Plastic base, base and tap with the ring for manual toilet Plastic handle kit, only the plastic handle for manual toilet Bowl Compact Bowl Comfort Bowl Low Bowl Low. Bev Bowl Std. Bowl Std. Bev 81-47244-01 81-47245-01 81-47245-02 81-47245-03 81-47245-04 81-47245-05 81-47245-06 Order no 81-47246-01 81-47246-02 81-47246-03 81-47247-01 81-47248-01 81-47248-02 Description Intake elbow, inlet pipe gasket and nut for manual and silent electric versions Outlet elbow, outlet pipe gasket and plastic nut Intake elbow, inlet pipe gasket and plastic nut for Premium versions Base group (silent electric and premium versions) 12V Motor group (silent electric and premium versions) 24V Motor group (silent electric and premium versions) Hinge set Base gasket kit Flush handle kit Outlet elbow, Silent & Premium Bowl gasket 81-47267-01 MARINE PARTS SUPPLY (800) 661-5353 81-47268-01 81-47269-01 81-47273-01 81-47274-01 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 23 MARINE PARTS SUPPLY (800) 661-5353 Self-Priming Flexible Impeller Pumps MARINE PARTS SUPPLY (800) 661-5353 For high capacity bilge and deckwash pumps, nothing beats an electro-magnetic clutch pump from Johnson Pump. Also suitable as an emergency pump for e.g. fire fighting. Automatically Controlled Pumps With an electro-magnetic clutch you will have pumping power whenever needed, at a push of a button, without being at the pump. Combined with a vacuum switch from Johnson Pump (recommended for bilge pump application), the clutch will automatically disengage whenever the pump starts priming air, thereby preventing dry running and pump damage. Automatically controlled pumps are available in sizes from 1" to 2.1/2" (20 L/min to 625 L/min), with clutches in 12 or 24 volts. Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum Switch as extra accessory. SWEDEN JOHNSON PUMP OREBRO AB MARINE PARTS SUPPLY (800) 661-5353 Bilge Pumping Wiring Diagram AB SWEDEN Deckwash pumping Operating Principle Wheel House Indicator light JOHNSON PUMP OREBRO Push button A vacuum is created as the flexible MARINE PARTS SUPPLY (800) 661-5353 impeller vanes straighten upon leaving the cam, drawing liquid into the pump. The rotating impeller carries liquid from the inlet to the outlet port. As a consequence of their design, flexible impeller pumps can pass fairly large solids. MARINE PARTS SUPPLY (800) 661-5353 Fuse Vacuum switch Magnetic clutch Engine Room Vacuum Switch When the flexible impeller vanes regain contact with the cam, they bend and the liquid is discharged from the pump in a uniform flow. Liquids can be pumped in the opposite direction by reversing the rotation of the pump. MARINE PARTS SUPPLY (800) 661-5353 for automatic shut off operation to prevent pump damage The vacuum switch works with all self-priming impeller pumps and should be used for e.g. bilge pumping/emptying of tanks to prevent the pump from dry running. The vacuum switch automatically shuts the pump off when the bilge/tank is dry. With the switch fitted, you can start the pump by remote push button or manually by depressing lever on the switch. Order No. 09-45053 MARINE PARTS SUPPLY (800) 661-5353 24 MARINE PARTS SUPPLY (800) 661-5353 Clutch Pump Choice of Clutch Technical Specifications Order No. 05-32-1 05-32-2 05-32-3 05-32-4 Pump body: Bronze Connection for vacuum switch Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: BSP, NPTF available on request Clutch: Electro-magnetic 12/24 V DC Pulley: 2xA or 1xB-groove Pulley dia: ø178 mm /7" Electro-magnetic clutch, 12 V 2xA pulley Electro-magnetic clutch, 24 V 2xA pulley Electro-magnetic clutch, 12 V 1xB pulley Electro-magnetic clutch, 24 V 1xB pulley Port(800) adaptor kit MARINE PARTS SUPPLY 661-5353 11/2" NPT Order No. 09-45562 2" BSP for F9B-3000-VF and F9B-3000-TSS Order No. 09-46557-01 Performance see page 28, Bronze Impeller Pump Performance Tables MARINE PARTS SUPPLY (800) 661-5353 Heavy Duty Electro-Magnetic Clutch Pump Pump Model Part No. Impeller Connection F7B-50017 10-24577-98 09-1028B F8B-50017 10-13022-98 09-819B 10-13022-95 US version 1¼" ports* 10-13022-96 US version 1½" ports** F7B-5001 F8B-5001 Length Width Height Weight (kg) 1” NPT 156 mm /6.14" 120/4.72" 93 mm/3.66" 5,8 kg/12.7 lbs 1½” NPT 225 mm /8.85" 160/6.29" 124 mm/ 4.88" 9,9 kg/22lbs * replaces Jabsco series 11870 MARINE PARTS SUPPLY (800) 661-5353 ** replaces Jabsco series 50200 Extra Heavy Duty Electro-Magnetic Clutch Pump Pump Model Part No. Impeller Connection F7B-5007 10-24116-98 09-1028B 1” NPT F8B-5000 VF 10-13025-99 09-819B 1½” NPT F8B-5000 TSS 10-13176-99 09-819B 1½” NPT F9B-5607 10-13027-98 09-814B 2” NPT F7B-5000 F8B-5000 VF F8B-5000 TSS F9B-5600 F9B-5600 VF Length Width Height 226 mm/8.9" 120 mm/4.72" 93 mm/3.66" 6,9 kg/15 lbs 265 mm/10.43" 152 mm/5.98" 154 mm/6" 11,9 kg/26 lbs 265 mm/10.43" 198 mm/7.79" 151 mm/5.94" 11,9 kg/26 lbs 290 mm/11.42" 192 mm/7.56" 157 mm/6.18" 13,2 kg/29 lbs MARINE PARTS 290 SUPPLY (800) 661-5353 09-814B 2” NPT mm/11.4" 152 mm/5.98" 175 mm/6.88" F9B-5600 TSS Weight 09-802B F9B-5600 VF 10-13226-99 13,2 kg/27 lbs 09-802B F9B-5600 TSS 10-13178-99 09-814B 2” NPT 290 mm/11.4" 200 mm/7.87" 151 mm/5.94" 13,2 kg/27 lbs 09-802B MARINE PARTS SUPPLY (800) 661-5353 Extra Heavy Duty, High Flow Electro-Magnetic Clutch Pump Pump Model Part No. Impeller Connection F95B-5000 10-13143-98 09-820B 2½” NPT Lengtth Width Height Weight 358 mm/14.09" 246/295 mm 9.68"/11.61" 226/201 mm 8.89"/7.91" 21 kg/46 lbs Flange with 2.1/2" BSP port adaptors (NPTF available on request) The port adaptors can be fitted either vertically or horizontally MARINE PARTS SUPPLY (800) 661-5353 25 MARINE PARTS SUPPLY (800) 661-5353 Self-Priming Allround Flexible Impeller Bronze Pumps MARINE PARTS SUPPLY (800) 661-5353 Heavy Duty Impeller Pump A range of multipurpose bronze pumps. Compact design, raw water resistant pumps at an attractive price – with the renowned Johnson Pump quality. These pumps are designed for a number of applications on board. With excellent self-priming capability, these pumps are ideal as cooling water pumps for marine engines, bilge pumps, deckwash pumps, fresh water pumps, fuel transfer pumps and other applications. Also ideally suited on shore to empty septic tanks, to flush clean and to fill water tanks. Available in sizes from 3/8" to 1.1/2" (4 L/min to 279 L/min). Vacuum switch as extra accessory for F8B-8 only. Durable, Longer Life Flexible Impeller Pumps MARINE PARTS SUPPLY (800) 661-5353 What makes a Johnson Pump better? •Mechanical seal •Double ball bearing •Bearing spacer (double bearing life) •Stainless steel endcover, wearplate and shaft •O-ring sealed endcover •Durable longer life MARINE PARTS SUPPLY •Universal base and shaft dimensions (800) 661-5353 Technical Specifications Pump body: Bronze Shaft: Stainless steel The shaft is mounted with permanently lubricated double ball bearings Seal: Mechanical seal Cam: Full or reduced Connection: NPTF available on request MARINE PARTS SUPPLY (800) 661-5353 Performance see page 28, Bronze Impeller Pump Performance Tables Heavy Duty Impeller Pump Pump Model F35B-8007 F4B-8007 Part No. 10-24569-51 10-24570-51 F5B-8007 10-24571-51 F7B-8007 10-24572-51 F8B-8007 10-13021-9 10-13021-95* 10-13021-96 Impeller Connection Lenght Width 09-808B-1 3/8” NPT 109 mm/4.29" 80 mm/3.14" 09-810B-1 3/8” NPT 111 mm/4.37" 80 mm/3.15" 09-810B-9 09-1027B-1 3/4” NPT 151 mm/5.95" 106 mm/4.17" 09-1027B-9 09-1028B 1” NPT 170 mm/6.69" 120 mm/4.72" 09-1028B-9 09-819B 11/2” NPT 217 mm/8.54" 160 mm/6.3" 09-819B-9 US version 1¼" ports, 1" shaft keyed US version 1½" ports, 1" shaft keyed Height 30 mm/1.18" 50 mm/1.97" Weight 0,5 kg/1.2 lbs 0,8 kg/1.8 lbs 1,6 kg/3.5 lbs MARINE PARTS SUPPLY (800)50 mm/1.97" 661-5353 26 5/8" 50 mm/1.97" 1,9 kg/4 lbs 5/8" 65 mm/2.56" 5,9 kg/13 lbs 1" MARINE PARTS SUPPLY (800) 661-5353 *replaces Jabsco series 6400 Drive Shaft Ø 3/8" 3/8" MARINE PARTS SUPPLY (800) 661-5353 Extra Heavy Duty Impeller Pump Whenever you need greater strength or service from a pump, use a Johnson Pump extra heavy duty flexible impeller pump with separate bearing housing and mechanical seal for less wear and longer life. These pumps cover the entire range of marine applications and may be used as cooling water pumps, bilge pumps, deckwash pumps, emergency and fire fighting pumps, etc. Available in sizes from 3/4" to 2.1/2" (13 L/min to 625 L/min). Wearing parts are easily replaceable and service kits are available for all standard models. (See our Spare part list JP-1400/01.) Vacuum switch as extra accessory, see page 15. MARINE PARTS SUPPLY (800) 661-5353 Technical Specifications Pump body: Shaft: Seal: Cam: Pedestal: Bronze. Connection for vacuum switch Stainless steel Mechanical seal Full or reduced Cast iron with permanently lubricated double ball bearings Connection: NPTF available on request MARINE PARTS SUPPLY (800) 661-5353 Performance see page 28, Bronze Impeller Pump Performance Tables F5B-3000 F7B-3000 Extra Heavy Duty Impeller Pump Pump Model F5B-3007 Part No. 10-24210-5 F7B-3007 10-24209-7 F8B-3000 VF 10-13024-1 F9B-3007 10-13026-7 F8B-3000 TSS 10-13175-01 F9B-3000 VF 10-13225-01 F9B-3000 TSS 10-13177-01 Impeller 09-1027B-1 09-1027B-9 09-1028B 09-1028B-9 09-819B 09-819B-9 09-802B 09-814B 09-819B 09-819B-9 09-802B 09-814B 09-802B 09-814B Connection 3/4” NPT Lenght 195 mm/7.68" Width 106 mm/4.17" Height 88 mm/3.46" Weight 2,9 kg/6.5 lbs Drive Shaft Ø 17 1” NPT 213 mm/8.38" 120 mm/4.72" 93 mm/3.66" 3,1 kg/6.9 lbs 17 1.1/2” NPT 255 mm/10.04" 152 mm/5.98" 154 mm/6.06" 7,6 kg/16.5 lbs 1" 2” NPT 282 mm/11.1" 192 mm/7.56" 157 mm/6.18" 9,3 kg/21 lbs 1" 1.1/2” NPT 255 mm/10.04" 198 mm/7.79" 151 mm/5.94" 7,6 kg/16.5 lbs 1" 2” NPT 282 mm/11.1" 152 mm/5.98" 175 mm/6.89" 9,3 kg/21 lbs 1" 2” NPT 282 mm/11.1" 200 mm/7.87" 151 mm/5.94" 9,3 kg/21 lbs 1" MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 Extra Heavy Duty, High Flow, Impeller Pump F95B-3007 10-13121-04 09-820B 2.1/2” NPT 354 mm/13.93" 246/295 mm 9.68"/11.61" 226/201 mm 8.89"/7.91" 17,2 kg/38 lbs 24 MARINE PARTS SUPPLY (800) 661-5353 F95B-3000 F8B-3000/F9B-3000 F9B-3000 F8B-3000/F9B-3000 Port adaptor kit 1.1/2" NPT Order No. 09-45562 2" BSP for F9B-3000-VF and F9B-3000-TSS Order No. 09-46557-01 MARINE PARTS SUPPLY (800) 661-5353 27 MARINE PARTS SUPPLY (800) 661-5353 Note! Reduced cam - 30-40% lower capacity Impeller of nitrile - adjust total head approx. 30% down Bronze Impeller Pump Performance Tables F35B 700 rpm 1400 rpm 1750 rpm 2000 rpm 2500 rpm kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min 0.3 30 10.1 0.06 5.2 1.4 0.09 6.8 1.8 0.13 11.2 3.0 0.16 14.0 3.7 0.18 16.0 4.2 0.18 20.5 5.4 0.6 60 20.1 0.09 4.6 1.2 0.09 6.2 1.6 0.13 10.6 2.8 0.16 13.7 3.6 0.18 15.8 4.1 0.18 19.6 5.2 1.0 100 33.5 0.09 4.0 1.1 0.09 5.6 1.5 0.18 9.2 2.4 0.18 11.8 3.1 0.18 13.6 3.6 0.18 17.0 4.5 Bar kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min 0.3 30 10.1 0.06 12.0 3.2 0.09 15.0 4.0 0.13 23.0 6.0 0.17 27.0 7.1 0.18 30.5 8.1 0.18 34.5 9.1 0.6 60 20.1 0.09 11.0 2.9 0.09 14.0 3.7 0.13 21.0 5.4 0.17 25.0 6.6 0.18 28.0 7.4 0.18 33.0 8.7 F4B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm USGPM 2500 rpm MARINE PARTS SUPPLY (800) 661-5353 USGPM 1.0 100 33.5 0.09 9.0 2.4 0.09 11.0 2.9 0.18 18.0 4.8 0.18 22.0 5.8 0.18 25.0 6.6 0.18 29.5 7.8 1.5 150 50.3 0.09 4.5 1.2 0.09 7.0 1.8 0.18 13.5 3.6 0.18 17.0 4.5 0.18 20.0 5.3 0.24 25.0 6.6 F5B 700 rpm 900 rpm 1400 rpm 1750 rpm 2000 rpm Bar kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM 0.3 30 10.1 0.13 16.0 4.2 0.18 21.0 5.5 0.37 33.0 8.7 0.37 41.0 10.8 0.37 46.0 12.2 0.6 60 20.1 0.13 15.0 4.0 0.18 20.0 5.3 0.37 32.0 8.5 0.37 39.5 10.4 0.37 45.0 11.9 1.0 100 33.5 0.13 14.0 3.7 0.18 19.0 5.0 0.37 30.0 7.9 0.37 37.0 9.8 0.37 42.0 11.1 1.5 150 50.3 0.13 13.0 3.4 0.18 17.0 4.5 0.37 27.0 7.1 0.37 33.5 8.9 0.37 38.0 10.0 2.0 200 67.1 - 0.37 33.0 8.07 Bar kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM 0.3 30 10.1 0.37 36.0 9.5 0.37 46.0 12.2 0.75 74.0 19.6 0.75 98.0 25.9 0.75 107.0 28.3 0.6 60 20.1 0.37 34.0 9.0 0.37 44.0 11.6 0.75 72.0 19.0 0.75 96.0 25.4 0.75 104.0 27.5 1.0 100 33.5 0.37 29.0 7.7 0.37 40.0 10.6 0.75 67.0 17.7 0.75 87.0 23.0 0.75 98.0 25.9 1.8 180 60.4 0.37 21.0 5.5 0.37 30.0 7.9 0.75 57.0 15.1 0.75 73.0 19.3 0.75 84.0 22.2 2.5 250 83.8 - - - - - - 0.75 37.0 9.8 1.1 52.0 13.7 1.1 63.0 16.6 Bar kPa ft kW 0.3 30 10.1 0.37 0.6 60 20.1 0.37 80.0 9.0 0.75 107.0 28.3 1.1 180.0 47.6 1.5 233.0 1.0 100 33.5 0.37 73.0 7.7 0.75 101.0 26.7 1.1 177.0 46.8 1.5 1.8 180 60.4 - - - 1.1 70.0 18.5 1.1 148.0 39.1 2.5 250 83.8 - - - - - - 1.1 108.0 0.37 22.0 (800) 5.8 0.37 28.5 7.5 MARINE PARTS SUPPLY 661-5353 F7B 700 rpm F8B 900 rpm 700 rpm 1400 rpm 900 rpm 1750 rpm 1400 rpm 2000 rpm 1750 rpm MARINE PARTS SUPPLY (800) 661-5353 87.0 9.5 0.75 114.0 30.1 1.1 188.0 50.0 1.5 241.0 63.7 F9B-5000 l/min USGPM kW 700 rpm l/min USGPM kW 900 rpm l/min USGPM kW USGPM 2000 rpm kW l/min USGPM 1.5 279.0 73.7 61.6 1.5 270.0 71.3 228.0 60.2 1.5 264.0 69.7 2.2 203.0 53.6 2.2 242.0 63.4 28.5 2.2 166.0 43.9 2.2 208.0 55.0 1400 rpm l/min 1750 rpm 2000 rpm Bar kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min 0.3 30 10.1 0.75 129.0 34.1 0.75 170.0 44.9 1.5 268.0 70.8 1.5 331.0 87.5 2.2 388.8 102.7 0.6 60 20.1 0.75 124.0 32.8 0.75 161.0 42.5 1.5 260.0 68.9 2.2 323.0 85.3 2.2 383.1 101.2 1.0 100 33.5 0.75 3.0 379.2 100.2 1.8 180 60.4 1.1 105.0 27.7 1.1 140.0 37.0 1.5 235.0 62.1 2.2 286.1 75.6 3.0 351.3 92.8 2.5 250 83.8 1.1 83.7 22.1 1.5 102.0 26.9 2.2 208.0 55.2 3.0 266.0 70.3 3.0 304.1 80.3 118.8 31.4 1.1 156.0 41.2 1.5 255.6 (800) 67.5 2.2 315.2 83.3 MARINE PARTS SUPPLY 661-5353 F9B-5600 700 rpm 900 rpm 1400 rpm 1750 rpm USGPM 2000 rpm Bar kPa ft kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM kW l/min USGPM 0.3 30 10.1 0.75 129.0 34.1 1.1 170.0 44.9 1.5 270.0 71.3 1.5 331.0 87.5 2.2 376.0 99.3 0.6 60 20.1 0.75 126.0 32.8 1.1 165.0 43.6 1.5 266.0 70.3 2.2 323.0 85.3 2.2 368.0 97.2 1.0 100 33.5 0.75 123.0 32.5 1.1 161.1 42.6 2.2 260.0 68.7 2.2 314.0 83.3 3.0 361.0 95.4 1.8 180 60.4 0.75 110.0 29.1 1.5 153.0 40.4 2.2 242.0 63.9 2.2 291.0 76.9 3.0 340.0 89.8 2.5 250 83.8 1.1 90.0 23.8 1.5 130.0 34.3 2.2 218.0 57.6 3.0 269.0 71.1 3.0 312.0 82.4 3.0 300 100.6 1.5 284.0 75.0 3.5 350 117.4 - 235.0 62.1 Bar kPa ft kW 0.5 50 16.8 1.0 100 1.5 61.0 16.1 2.2 102.0 26.9 3.0 190.0 (800) 50.2 3.0661-5353 242.0 63.9 3.5 MARINE PARTS SUPPLY - - - - - 3.0 l/min USGPM kW l/min USGPM kW 0.75 182.6 48.2 1.1 236.5 62.5 33.5 1.1 172.7 45.6 1.1 231.3 150 50.3 1.1 160.1 42.3 1.5 2.0 200 67.1 1.1 132.3 35.0 2.5 250 83.8 1.5 79.5 21.0 F95B 28 900 rpm Bar 42.3 3.5 l/min USGPM kW 1.5 384.2 101.5 61.1 1.5 372.0 214.5 56.7 2.2 1.5 181.0 47.8 2.2 137.8 36.4 700 rpm 54.2 3.5 l/min USGPM kW l/min USGPM 2.2 483.6 127.8 4.0 626.7 165.5 98.3 3.0 472.9 124.9 5.5 617.9 163.2 350.4 92.6 3.0 444.1 117.3 5.5 583.8 154.2 3.0 315.4 83.3 3.5 406.2 107.3 5.5 553.1 146.1 3.0 267.6 70.7 4.0 361.3 95.5 7.5 506.4 133.8 900 rpm 160.0 1400 rpm 205.0 1750 rpm 2500 rpm MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 Engine Cooling Raw Water Handling MARINE PARTS SUPPLY (800) A general feature of661-5353 all flexible impeller pumps is that they cannot be Flexible impeller pumps of Johnson Pump F-series provide an efficient solution to most raw water pumping needs. The primary advantage of a flexible impeller pump is that it is self-priming. As the vanes of the impeller are depressed and rebound, they create their own vacuum drawing fluid into the pump. A dry pump can lift water up to as much as 3 metres. Thus a flexible impeller pump being used for engine cooling needs not be located below the water line or manually primed. An added feature of flexible impeller pumps is that they can pass fairly large solids without clogging or damaging the pump. This reduces the need for filtering the incoming fluid. For general raw or fresh water applications, the standard long lasting neoprene rubber impeller is used. permitted to run dry for more than 30 seconds. Both the impeller and the seals depend upon the water for lubrication and will soon burn out if run dry. Wearing parts are easily replaceable, and service kits are available for all standard models. (See our Spare part list JP-1400/01) Different types of cooling systems MARINE PARTS SUPPLY (800) 661-5353 Direct cooling Thermostat Capacity Range Backpressure valve with about 0.35 bar opening pressure (based on water at 20˚C/68˚F) Oil cooler for engine and reversing gear to be connected after the raw water pump Exhaust manifold Raw water pump MARINE PARTS SUPPLY (800) 661-5353 Overboard Indirect cooling Inter cooling Expansion tank Thermostat Fresh water pump Heat exchanger MARINE PARTS SUPPLY (800) 661-5353 Exhaust manifold Raw water pump Fresh Water Handling For circulation of the internal, closed, fresh water circuit of the cooling system Johnson Pump can offer a number of alternatives in its DC driven CM- and C0-series (see page 19 for further information). It is also common to use a flexible impeller pump for this purpose if it is located on the cold side of the system (max. 55°C). Other types of belt-driven centrifugal pumps may also be useful. The closed circuit normally transfers heat from the engine to the heat exchanger. The liquid is water and anti-freeze. Oil cooler for motor and reversing gear to be connected after the raw water pump Overboard Keel cooling Expansion tank Fresh water pump MARINE PARTS SUPPLY (800) 661-5353 Cooling Capacity The required output of the cooling pump – raw water as well as fresh water handling – is related to • engine size and type (gasoline or diesel) • type of cooling system (size of heat exchanger) • water cooled engine oil, reverse gear, exhaust system Contact your local dealer for more information, or for indirect cooling systems your supplier of heat exchangers. Cool pipes MARINE PARTS SUPPLY (800) 661-5353 29 MARINE PARTS SUPPLY (800) 661-5353 Pedestal Mounted Pumps Pump Mounting Johnson Pump engine cooling pumps, the F-series (flexible impeller pumps) are available in several different styles and sizes to satisfy different cooling system needs. Flanged pumps which mount directly to the engine and crank shaft pulley mounted pumps are available for a wide variety of engines. Johnson Pump is the original equipment pump supplier to the largest manufacturers world-wide of inboard engines. Both flange mounted and pulley driven pedestal pumps can be used to provide cooling with a maximum of ease and flexibility. Pump ports are available in sizes from 3/8" to 2.1/2". Pulley driven pedestal mounted pumps are used when a free driving pulley is available on the engine. Two different types of pedestal mounted pumps are supplied by Johnson Pump. • FB-8 A range of bronze pumps in compact design. Ideal as cooling water pumps in marine engines. Available in sizes from 3/8" to 1.1/2", all with permanently lubricated double ball bearings and mechanical seal. (See page 24-25 for further information.) MARINE PARTS SUPPLY (800) 661-5353 Flange Mounted Pumps Flanged pumps are normal pumps produced in high volumes, customer designed for flange-mounting at a power take off of the engine. Different types of drives can be used but mainly gears or any type of driving members are used. Crank Shaft Pulley Mounted • FB-3000 A range of extra heavy duty pedestal mounted pumps excellent for cooling purpose in commercial vessels. The design means separate bearing housings with permanently lubricated double ball bearings, mechanical shaft seal for extended service life. Wetted parts as wear plate, cam and endcover are easily replaceable. (See page 26-27 for further information.) MARINE PARTS SUPPLY (800) 661-5353 These pumps are designed for direct installation on the engine crank shaft pulley. Max. revs. 5.000 per minute. For some engines an adaptor kit for the engine crank shaft pulley is available. To prevent the pump from rotating, a torque bracket from the fastening point on the pump body to a suitable point on the engine has to be used. MARINE PARTS SUPPLY (800) 661-5353 F7B-8 Belt driven pump MARINE PARTS SUPPLY (800) 661-5353 F8B-3000 Belt driven pump MARINE PARTS SUPPLY (800) 661-5353 F6B-9 Crank shaft pulley mounted F7B-9 Flange mounted pump F4B-9 Flange MARINE PARTS SUPPLY (800) 661-5353 mounted pump 30 F9B-9 Flange mounted pump MARINE PARTS SUPPLY (800) 661-5353 Impeller Identification Guide Take good care of the cooling system PARTS change to a newMARINE impeller every year SUPPLY (800) 661-5353 The impeller is a very important security device. Its task is to pump the water through the cooling system of the engine. But remember that the impeller should be replaced every year. And always make sure you get a Johnson Pump original impeller. Then you’ll know that it matches your pump exactly. The impeller compound MC97 MC97 has been developed to meet new environmental regulations for rubber manufacturing processes and will replace our regular Neoprene compound. The development of MC97 has also resulted in an extended service life of the impeller compared to impellers in Neoprene. MC97 requires new guidelines for handling impeller replacement as well as guidelines for standard- and engine cooling flexible impeller pumps for OEM-engine manufactures. Please note that these guidelines are also valid for our regular Neoprene compound. The MC97 impellers, impeller kits and service kits containing MC97 impellers will be supplied with a JP impeller lubricant. MARINE PARTS SUPPLY (800) 661-5353 Johnson Pump Impeller Bar We can now offer a new impeller stand that can rotate and have room for 10 of our most popular spare impellers up to size F7. Display size: Height 750mm/29.5" incl. topsign Width 500 mm/19.7" Included are: • Impellerguide with 1/1 size illustration of all our impellers • 5 pcs 09-806B-1 • 5 pcs 09-808B-1 • 5 pcs 09-810B-1 • 5 pcs 09-1026B-1 • 5 pcs 09-801B • 5 pcs 09-1027B-1 • 5 pcs 09-1028B • 5 pcs 09-1052S-9 • 5 pcs 09-1077B-9 • 5 pcs 09-824P-9 This is how to remove the old impeller Remove the impeller with a slip joint plier or a Johnson Pump Impuller. MARINE PARTS SUPPLY (800) 661-5353 Order No. 09-950-9300 JP Impuller This is how to fit the new one Lubricate the shaft and the inside of the pump body and the end cover. Use Johnson Pump lubrication to help develop prime and prevent damage from dry-running the pump at initial start-up. Mount the impeller by making a pushing and twisting movement in the rotating direction. Lubricated impellers should not be stored for extended periods of time. Engine should be run after installation of a new impeller to wash out the lubrication. These recommendations apply to any service work on the pump and its components that require the use of lubrication inside the pump for assembly and start-up. Warning! Only use Johnson Pump Lubrication. Other products can damage the impeller, which will damage the pump and lead to engine failure. Do not run the impeller without water or lubricant, this can cause engine failure or a fire. MARINE PARTS SUPPLY (800) 661-5353 Order No: 09-46854 Complete stand including above impellers MARINE PARTS SUPPLY (800) 661-5353 Give your impeller a good life! Lubricate with Johnson Pump Impeller Lubricant, optimize the priming ability at first start or after seasonal storage. Now available in Counter display box with 150 pcs Impeller lubricant packages. Order No. 09-47086 Impeller Lubricant box MARINE PARTS SUPPLY (800) 661-5353 31 MARINE PARTS SUPPLY (800) 661-5353 Vacuum valve - Siphon breaker A vacuum valve is a cheap insurance against water intrusion in a motor with expensive repairs as a consequence. • Non corrosive • Easy to install • Does not leak • High quality plastic • 5 spud sizes MARINE PARTS SUPPLY (800) 661-5353 Order No 09-47316-01 09-47316-02 09-47316-03 Description 12 mm 16 mm 19 mm Order No 09-47316-04 09-47316-05 09-47316-06 Description 22 mm 25 mm Service Kit Vacuum Valve The maximum ambient temperature should not exceed 60 ºC. The valve opens at a pressure which is equivalent to 3-5 cm Water Column The materials which are used are resistant to sea water and fresh water, and to glycol compounds in appropriate concentrations. Avoid exposing the valve to oil and grease. If it has been in contact with such substances, please clean or replace it. MARINE PARTS SUPPLY (800) 661-5353 Raw Water Cooled Engine Minimum 40 cm above water level Vacuum valve Exhaust hose Thermostat housing Exhaust manifold MARINE PARTS SUPPLY (800) 661-5353 Raw water pump Fresh Water Cooled Engine MARINE PARTS SUPPLY (800) 661-5353 Vacuum valve Minimum 40 cm above water level Raxwater Exhaust hose Fresh water Exhaust manifold Heat exchanger Thermostat housing MARINE PARTS SUPPLY (800) 661-5353 Fresh water Raw water Circulationspump Raw water pump MARINE PARTS SUPPLY (800) 661-5353 32 MARINE PARTS SUPPLY (800) 661-5353 The impellers are illustrated in full scale which means that you can identify your impeller without knowing the part number. F3 F2 Impeller article number 09-1077B-9 Nitrile (oil resistant) MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-843S-9 35,2 mm/1.38" Nitrile (oil resistant) 45,2 mm width 12,8 mm width 12,7 mm / 0.5" } F3 MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-1052S-9 } Nitrile (oil resistant) F35 45,2 mm / 1.77" width12,8 mm / 0.5" } MARINE PARTS SUPPLY (800) 661-5353 F35 Impeller article number 09-806B-1 MC97 (for cooling) replaces Jabsco 4528-0001 Europe & USA inner diameter 9,5 mm 40 mm / 1.57" width 19 mm/0.74" } MARINE PARTS SUPPLY (800) 661-5353 40 mm / 1.57" width 19 mm/0.74" } Impeller article number 09-808B-1 F4 MC97 (for cooling) replaces Jabsco 22405-0001 Europe & USA inner diameter 12 mm MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-824P-9 Nitrile (oil resistant) replaces Jabsco 6303-0003 Europe & USA 50,8 mm / 2.0" width 22 mm/0.87" Impeller article number 09-824P-1 } MC97 (Ultra Ballast) MARINE PARTS SUPPLY (800) 661-5353 33 MARINE PARTS SUPPLY (800) 661-5353 F4 MARINE PARTS SUPPLY (800) 661-5353 50,8 mm / 2.0" 50,8 mm / 2.0" width 22 mm/0.87" } width 22 mm/0.87" } Impeller661-5353 article number 09-1026B-1 MARINE PARTS SUPPLY (800) Impeller article number 09-810B-1 MC97 (for cooling) MC97 (for cooling) replaces Jabsco 18653-0001 Europe & USA replaces Jabsco 673-0001 Europe & USA Impeller article number 09-810B-9 Impeller article number 09-1026B-9 Nitrile (oil resistant) Nitrile (oil resistant) inner diameter 12 mm replaces Jabsco 673-0003 Europe&USA inner diameter 12,7 mm F5 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 57,1 mm/2.24" width 31,5 mm/1.24" 57,1 mm/2.24" } } width 31,5 mm/1.24" MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-801B Impeller article number 09-1027B-1 Neoprene (for cooling) MC97 (for cooling) replaces Jabsco 4568-0001 Europe & USA replaces Jabsco 1210-0001 Europe & USA inner diameter 15,9 mm/key Impeller article number 09-1027B-9 Nitrile (oil resistant) MARINE PARTS SUPPLY (800) 661-5353 replaces Jabsco 1210-0003 Europe&USA 34 MARINE PARTS SUPPLY (800) 661-5353 F6 F7 MARINE PARTS SUPPLY (800) 661-5353 57,1 mm/2.24" width48,2 mm/1.89" } mm/2.56" MARINE PARTS SUPPLY (800)65661-5353 Impeller article number 09-812B-1 width 50,2 mm / 1.97" MC97 (for cooling) replaces Jabsco 13554-0001 USA } Impeller article number 09-1028B Neoprene (for cooling) replaces Jabsco 17937-0001 Europe & USA Impeller article number 09-1028B-9 Nitrile (oil resistant) replaces Jabsco 17937-0003 Europe&USA MARINE PARTS SUPPLY (800) 661-5353 F75 Impeller article number 09-821B Neoprene (for cooling) MARINE PARTS SUPPLY (800) 661-5353 65 mm/2.56" MARINE PARTS SUPPLY (800) 661-5353 } width80 mm / 3.15" MARINE PARTS SUPPLY (800) 661-5353 35 MARINE PARTS SUPPLY (800) 661-5353 F8 MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-819B Neoprene (for cooling) replaces Jabsco 836-0001 Europe & 17935-0001 USA Impeller article number 09-819B-9 Nitrile (oil resistant) replaces Jabsco 836-0003 Europe& MARINE PARTS SUPPLY (800) 661-5353 17935-0003 USA 95 mm 95 mm/3.74" width63 mm/2.48" } width63 mm MARINE PARTS SUPPLY (800) 661-5353 F8 MARINE 09-1029B PARTS SUPPLY (800) 661-5353 Impeller article number Neoprene (for cooling) replaces Jabsco 836-0001 Europe & 17935-001 USA MARINE PARTS SUPPLY (800) 661-5353 95 mm/3.74" width63 mm/2.48" MARINE PARTS SUPPLY (800) 661-5353 36 95 mm } width63 mm MARINE PARTS SUPPLY (800) 661-5353 F9 Impeller article number 09-802B MARINE PARTS SUPPLY (800) 661-5353 Neoprene (for cooling) replaces Jabsco 6760-0001 Europe & USA MARINE PARTS SUPPLY (800) 661-5353 95 mm/3.74" width88,5 mm/3.48" F9 } } MARINE PARTS SUPPLY (800) 661-5353 Impeller article number 09-814B Neoprene (for cooling) MARINE PARTS SUPPLY (800) 661-5353 replaces Jabsco 21676-0001 Europe & 17936-0001 USA MARINE PARTS SUPPLY (800) 661-5353 95 mm/3.74" } width88,5 mm/3.48" MARINE PARTS SUPPLY (800) 661-5353 37 MARINE PARTS SUPPLY (800) 661-5353 F95 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS 95 SUPPLY (800) 661-5353 mm/3.74" width 130 mm / 5.12" Impeller article number 09-820B } Neoprene (for cooling) MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 38 MARINE PARTS SUPPLY (800) 661-5353 Notes MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 39 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 MARINE PARTS SUPPLY (800) 661-5353 Johnson Pump MARINE PARTS SUPPLY (800) 661-5353 Johnson Pump Marine Nastagatan 19, P.O. Box 1436, SE-701 14 Orebro, Sweden, Phone 46 19 21 83 00, Fax 46 19 27 23 72 Johnson Pumps of America, Inc. 1625 Hunter Road, Suite B, Hanover Park, Illinois, 60133, USA, Phone 847-671-7867, Fax 847-671-7909 Johnson Pump (Australia) Pty. Ltd. P.O. Box 427, Cannon Hill, QLD. 4170, Australia, Phone 617 3899 9933, Fax 61 7 3899 8574 www.johnson-pump.com/jpmarine JP-2008/01 US (0710) MARINE PARTS SUPPLY (800) 661-5353