SMC Pneumatics MGP Compact Guide Cylinder
Transcription
SMC Pneumatics MGP Compact Guide Cylinder
New Compact Guide Cylinder (Basic type) ø12, ø16, ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 Up to Weight reduced by up to 17% with a shorter guide rod and thinner plate 17% Weight reduced! Guide rod shortened for MGPM40-25 stroke 22 mm Max. Space required between the bottom of the cylinder body and your equipment is reduced. Space saving Round type and magnetic field resistant auto switches can be mounted directly without spacer. 3 types of bearing can be selected. Slide bearing Series MGPM Ball bushing Series MGPL High precision ball bushing Series MGPA Series MGP CAT.NAS20-219A Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Compact Guide Cylinder (Basic type) 3 types of bearing can be selected. Slide bearing Ball bushing Series MGPM High precision ball bushing Series MGPL Smooth operation suitable for pusher and lifter Suitable for lateral load applications such as a stopper where shock is applied Slide bearing Ball bushing Series MGPA Suitable for minimizing plate displacement High precision ball bushing Load from lateral direction Weight reduced Bore size Reduction rate (%) Weight lbs (kg) ø12 11 0.55 (0.25) ø16 3 0.82 (0.37) ø20 12 1.30 (0.59) ø25 12 3.61 (0.84) ø32 17 3.10 (1.41) ø40 16 3.61 (1.64) ø50 17 6.15 (2.79) ø63 17 7.67 (3.48) ø80 17 11.9 (5.41) ø100 13 20.1 (9.12) * Compared with slide bearing type, ø12 to ø25-20 stroke * Compared with slide bearing type, ø32 to ø100-25 stroke Small auto switches or magnetic field resistant auto switches can be mounted on 2 surfaces. D-M9쏔 D-A9쏔 Guide rod shortened Projection shortened Displacement (mm) Bore size Guide rod Shortened by New dimension ø32 ø40 ø50 ø63 ø80 ø100 22 22 18 18 10.5 10.5 15.5 9 16.5 11.5 8 10.5 * Compared with slide bearing type, 25 stroke (ø32 to ø100) (No projection for ø12 to ø25-25 stroke) Performance, strength (rigidity), and mounting dimensions are equivalent to the conventional MGP series. Easy positioning 4 types of mounting are possible. Knock pin holes provided on each mounting surface 1. Top mounting 2. Side mounting 4. Bottom mounting D-P3DW * The D-Y7 and D-Z7 auto switches are not mountable. 3. T-slot side mounting Easy adjustment of workpiece and cylinder mounting Piping is possible from 2 directions. D-P3DW Features 1 1. Top ported 2. Side ported D-M9쏔 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Compact Guide Cylinders, Series Variations Bore size Series Page Bearing 6 10 12 16 20 25 32 40 50 63 80 100 Basic type/MGP Page 3 of this catalog New Remodeled Slide bearing With air cushion/MGP-A Best Pneumatics Ball bushing P.289 High precision ball bushing Best Pneumatics With end lock/MGP-H/R P.307 LOCK Best Pneumatics Clean series/12/13-MGP Ball bushing P.283 Best Pneumatics Water-resistant/MGP R/V P.283 Best Pneumatics Heavy duty guide rod/MGPS Slide bearing P.319 Best Pneumatics Miniature Guide Rod Cylinder/MGJ P.255 Best Pneumatics Compact Guide Cylinder with Lock/MLGP Slide bearing P.881 CK LO Ball bushing Best Pneumatics Hygienic Design Cylinder/HYG Slide bearing New P.873 Series MGP (Basic type), Stroke Variations Bearing type MGPM Slide bearing MGPL Ball bushing MGPA High precision ball bushing Bore size (mm) 10 20 25 30 40 50 75 Stroke (mm) 100 125 150 175 200 250 300 350 400 12 16 20 25 32 40 50 63 80 100 Features 2 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Specific Product Precautions 1 Be sure to read before handling. Refer to back cover for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) and the Operation Manual for Actuator Precautions and Auto Switch Precautions. Please download it via our website. http://www.smcworld.com Mounting Warning 1. Never place your hands or fingers between the plate and the body. Caution 6. Bottom of cylinder The guide rods protrude from the bottom of the cylinder at the end of the retracting stroke, and therefore, in cases where the cylinder is to be bottom mounted, it is necessary to provide bypass ports in the mounting surface for the guide rods, as well as holes for the hexagon socket head cap screws which are used for mounting. Moreover, in applications where impact occurs from a stopper, etc., the mounting screws should be inserted to a depth of 2d or more. 2d or more (d = Screw O.D.) Be very careful to prevent your hands or fingers from getting caught in the gap between the cylinder body and the plate when air is applied. Mounting Caution 1. Use cylinders within the piston speed range. An orifice is set for this cylinder, but the piston speed may exceed the operating range if the speed controller is not used. If the cylinder is used outside the operating speed range, it may cause damage to the cylinder and shorten the service life. Adjust the speed by installing the speed controller and use the cylinder within the limited range. C±0.2 B±0.2 2. Pay attention to the operating speed when the product is mounted vertically. øD Bypass port dia. When using the product in the vertical direction, if the load factor is large, the operating speed can be faster than the control speed of the speed controller (i.e. quick extension). In such cases, it is recommended to use a dual speed controller. 3. Do not scratch or gouge the sliding portion of the piston rod and the guide rod. A±0.2 Damaged seals, etc. will result in leakage or malfunction. 4. Do not dent or scratch the mounting surface of a body and a plate. The flatness of the mounting surface may not be maintained, which would cause an increase in sliding resistance. 5. Make sure that the cylinder mounting surface has a flatness of 0.05 mm or less. Insufficient flatness of a workpiece or bracket mounted on the mounting surface or plate of the cylinder and other parts can cause defective operation and an increase in the sliding resistance. 1 Bore size (mm) 12 16 20 25 32 40 50 63 80 100 A B C (mm) (mm) (mm) 50 56 72 82 98 106 130 142 180 210 18 22 24 30 34 40 46 58 54 62 41 46 54 64 78 86 110 124 156 188 D (mm) MGPM MGPL /A 8 10 10 12 12 14 15 18 18 22 18 22 22 27 22 27 28 33 33 39 Hexagon socket head cap screw M4 x 0.7 M5 x 0.8 M5 x 0.8 M6 x 1.0 M8 x 1.25 M8 x 1.25 M10 x 1.5 M10 x 1.5 M12 x 1.75 M14 x 2.0 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Specific Product Precautions 2 Be sure to read before handling. Refer to back cover for Safety Instructions, “Handling Precautions for SMC Products” (M-E03-3) and the Operation Manual for Actuator Precautions and Auto Switch Precautions. Please download it via our website. http://www.smcworld.com Allowable Kinetic Energy Piping Caution Caution Depending on the operating conditions, piping port positions can be changed by using a plug. Load mass and a maximum speed must be within the ranges shown in the graphs below. 1. M5 MGP with rubber bumper After tightening by hand, tighten additional 1/6 to 1/4 rotation with a tightening tool. 2204 (1000) 2. Tapered thread for Rc port (MGP) and NPT port (MGP첸첸TN) Use the correct tightening torques listed below. Before tightening the plug, wrap pipe tape around it. Also, with regard to the sunk dimension of a plug (dimension “a” in the drawing), use the stipulated figures as a guide and confirm the air leakage before operation. ∗ If tightening plugs on the top mounting port with more than the proper tightening torque, plugs will be screwed much deeply and air passage will be squeezed. Consequently, the cylinder speed will be restricted. ø80 220 (100) ø63 ø50 ø40 ø32 Proper tightening torque (N·m) a dimension 1/8 1/4 3/8 7 to 9 12 to 14 22 to 24 0.5 mm or less 1 mm or less 1 mm or less a 3. Parallel pipe thread for G port (MGP첸첸TF) Load mass lbs (kg) ø25 Connection thread (plug) size Plug ø100 22 (10) ø20 ø16 ø12 22 (1) 0.22 (0.1) Screw in the plug to the surface of the body (dimension “a” in the drawing) by checking visually instead of using the tightening torque shown in the table. 0.02 (0.01) 100 1000 Maximum speed (mm/s) (1Kg = 2.2lbs) 2 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Compact Guide Cylinder Series MGP ø12, ø16, ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 How to Order MGP M 25 Compact Guide Cylinder 30 Z M9BW Number of auto switches Compact Guide Cylinder Nil S n Bearing type M L A Slide bearing Ball bushing High precision ball bushing Auto switch Without auto switch (Built-in magnet) Nil Bore size ∗ For applicable auto switch model, refer to the table below. 12 mm 40 40 mm 16 mm 50 50 mm 20 mm 63 63 mm 25 mm 80 80 mm 32 mm 100 100 mm 12 16 20 25 32 2 pcs. 1 pc. n pcs. Cylinder stroke (mm) Refer to “Standard Strokes” on page 4. Port thread type Nil TN TF M5 x 0.8 Rc NPT G ∗ For bore sizes with ø12 and ø16, only M5 x 0.8 is available. Reed auto switch Solid state auto switch Type Special function Electrical entry Indicator light Applicable Auto Switches/Refer to pages 1719 to 1827 in Best Pneumatics No. 3 for further information on auto switches. Load voltage Wiring (Output) 3-wire (NPN) 3-wire (PNP) 2-wire 3-wire (NPN) Diagnostic indication 3-wire (PNP) (2-color display) Grommet Yes 2-wire 3-wire (NPN) Water-resistant 3-wire (PNP) (2-color display) 2-wire Magnetic field resistant 2-wire (Non-polar) (2-color display) 3-wire Yes (NPN equivalent) Grommet — 2-wire No DC Auto switch model AC 5 V,12 V — 12 V 5 V,12 V 24 V 12 V — 5 V,12 V 12 V — Perpendicular In-line M9N M9NV M9P M9PV M9B M9BV M9NW M9NWV M9PW M9PWV M9BW M9BWV M9NAV∗∗∗ M9NA∗∗∗ M9PAV∗∗∗ M9PA∗∗∗ M9BAV∗∗∗ M9BA∗∗∗ Lead wire length (m) Pre-wired 0.5 1 3 5 (Nil) (M) (L) (Z) connector Applicable load IC circuit — IC circuit — Relay, PLC IC circuit — P3DW∗∗ — — — 5V — A96V A96 — — — IC circuit 24 V 12 V 100 V 100 V or less A93V A90V A93 A90 — — — — — — Relay, IC circuit PLC — ∗∗∗Water-resistant type auto switch can be mounted to the models with the above mentioned part numbers, but this does not guarantee the water resistance of the cylinder. A water-resistant type cylinder is recommended for use in an environment which requires water resistance. However, please contact SMC for water-resistant products of ø12 and ø16. ∗ Lead wire length symbols: 0.5 m…………… 1 m…………… 3 m…………… 5 m…………… Nil (Example) M9NW M (Example) M9NWM L (Example) M9NWL Z (Example) M9NWZ ∗ Solid state auto switches marked with “ ” are produced upon receipt of order. ∗∗ Bore sizes ø25 to ø100 are available for the D-P3DW. ∗ Since there are other applicable auto switches than listed, refer to page 22 for details. ∗ For details about auto switches with pre-wired connector, refer to pages 1784 and 1785 in Best Pneumatics No. 3. For D-P3DW첸, refer to the catalog CAT. ES20-201. ∗ Auto switches are shipped together, (but not assembled). 3 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Compact Guide Cylinder Series MGP Specifications Bore size ø12 ø16 ø20 ø25 ø32 ø40 ø50 ø63 ø80 ø100 Action Double acting Fluid Air Proof pressure 218psi (1.5 MPa) Maximum operating pressure 145psi (1.0 MPa) 14.5psi (0.1 MPa) Minimum operating pressure 17psi (0.12 MPa) 14 to 140°F (–10 to 60°C) (No freezing) Ambient and fluid temperature 50 to 500 mm/s 50 to 400 mm/s Piston speed Note) Rubber bumper on both ends Cushion Not required (Non-lube) Lubrication +1.5 Stroke length tolerance 0 mm Note) Maximum speed with no load. Make a model selection, considering a load according to the graph on pages 8 to 14. Standard Strokes Standard stroke (mm) Bore size (mm) 12, 16 10, 20, 30, 40, 50, 75, 100, 125, 150, 175, 200, 250 20, 25 20, 30, 40, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400 32 to 100 25, 50, 75, 100, 125, 150, 175, 200, 250, 300, 350, 400 Manufacture of Intermediate Strokes Refer to pages 21 to 23 for cylinders with auto switches. 앫 앫 앫 앫 Auto switch proper mounting position (detection at stroke end) and mounting height Minimum stroke for auto switch mounting Operating range Auto switch mounting brackets/Part no. Description Spacer installation Spacers are installed in the standard stroke cylinder. • ø12 to ø32: Available by the 1 mm stroke interval. • ø40 to ø100: Available by the 5 mm stroke interval. Refer to “How to Order” for the standard model numbers. ø12, ø16 1 to 249 Applicable stroke (mm) ø20 to ø32 1 to 399 ø40 to ø100 5 to 395 Part no. Example Part no.: MGPM20-39 A spacer 1 mm in width is installed in a MGPM20-40. C dimension is 77 mm. Theoretical Output OUT IN (N) Operating pressure psi (MPa) Bore size Rod size Operating Piston area (mm) direction (mm2) 29 (0.2) 44 (0.3) 58 (0.4) 73 (0.5) 87 (0.6) 102 (0.7)116 (0.8)131 (0.9)145 (1.0) (mm) 90 102 113 79 68 57 45 34 23 113 OUT 6 12 85 76 68 59 51 42 34 25 17 85 IN 80 101 121 141 161 181 201 60 40 201 OUT 8 16 90 106 121 136 151 75 60 45 30 151 IN 94 126 157 188 220 251 283 314 63 314 OUT 10 20 94 118 141 165 188 212 236 71 47 236 IN 98 147 196 245 295 344 393 442 491 491 OUT 10 25 82 124 165 206 247 289 330 371 412 412 IN 161 241 322 402 483 563 643 724 804 804 OUT 14 32 130 195 260 325 390 455 520 585 650 650 IN 251 377 503 628 754 880 1005 1131 1257 1257 OUT 14 40 221 331 441 551 662 772 882 992 1103 1103 IN 393 589 785 982 1178 1374 1571 1767 1963 1963 OUT 18 50 342 513 684 855 1025 1196 1367 1538 1709 1709 IN 623 935 1247 1559 1870 2182 2494 2806 3117 3117 OUT 18 63 573 859 1145 1431 1718 2004 2290 2576 2863 2863 IN 5027 1005 1508 2011 2513 3016 3519 4021 4524 5027 OUT 22 80 929 1394 1859 2323 2788 3252 3717 4182 4646 4646 IN 7854 1571 2356 3142 3927 4712 5498 6283 7069 7854 OUT 26 100 7323 1465 2197 2929 3662 4394 5126 5858 6591 7323 IN Note) Theoretical output (N) = Pressure (MPa) x Piston area (mm2) (1N = 0.22 lbf) 4 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Weight Slide Bearing: MGPM12 to 100 Bore size (mm) 12 16 20 25 32 40 50 63 80 100 10 0.22 0.32 — — — — — — — — 20 0.25 0.37 0.59 0.84 — — — — — — 25 — — — — 1.41 1.64 2.79 3.48 5.41 9.12 (kg) 30 0.29 0.42 0.67 0.94 — — — — — — 40 0.33 0.46 0.74 1.04 — — — — — — 50 0.36 0.51 0.82 1.14 1.77 2.04 3.38 4.15 6.26 10.3 Standard stroke (mm) 75 100 125 150 0.46 0.55 0.66 0.75 0.66 0.78 0.94 1.06 1.06 1.24 1.43 1.61 1.50 1.75 2.00 2.25 2.22 2.57 2.93 3.29 2.52 2.92 3.32 3.71 4.13 4.71 5.30 5.89 4.99 5.67 6.34 7.02 7.41 8.26 9.10 9.95 12.0 13.2 14.4 15.6 175 0.84 1.18 1.80 2.50 3.65 4.11 6.47 7.69 10.8 16.9 200 0.93 1.31 1.99 2.75 4.00 4.50 7.06 8.37 11.6 18.1 250 1.11 1.55 2.42 3.35 4.90 5.47 8.55 10.0 13.9 21.2 300 — — 2.79 3.85 5.61 6.26 9.73 11.4 15.6 23.6 350 — — 3.16 4.34 6.33 7.06 10.9 12.7 17.3 26.1 Ball Bushing: MGPL12 to 100, High Precision Ball Bushing: MGPA12 to 100 Bore size (mm) 12 16 20 25 32 40 50 63 80 100 10 0.21 0.31 — — — — — — — — 20 0.24 0.35 0.60 0.87 — — — — — — 25 — — — — 1.37 1.59 2.65 3.33 5.27 8.62 30 0.27 0.40 0.66 0.96 — — — — — — 40 0.32 0.47 0.79 1.12 — — — — — — 50 0.35 0.51 0.85 1.20 1.66 1.92 3.14 3.91 6.29 10.1 Standard stroke (mm) 75 100 125 150 0.43 0.50 0.59 0.67 0.62 0.72 0.85 0.96 1.01 1.17 1.36 1.52 1.41 1.62 1.86 2.06 2.08 2.37 2.74 3.03 2.38 2.70 3.11 3.44 3.85 4.34 4.97 5.47 4.71 5.29 6.01 6.59 7.49 8.21 8.92 9.64 11.8 12.9 13.9 15.0 400 — — 3.53 4.84 7.04 7.85 12.1 14.1 19.0 28.5 (kg) 175 0.75 1.06 1.68 2.27 3.31 3.77 5.96 7.17 10.4 16.0 200 0.83 1.17 1.84 2.48 3.60 4.09 6.45 7.75 11.1 17.1 250 0.99 1.38 2.17 2.92 4.25 4.81 7.57 9.05 12.9 19.6 300 — — 2.49 3.33 4.82 5.46 8.56 10.2 14.3 21.7 350 — — 2.81 3.75 5.39 6.11 9.54 11.4 15.7 23.8 400 — — 3.13 4.16 5.97 6.76 10.5 12.5 17.2 25.9 (1Kg = 2.2lbs) Allowable Rotational Torque of Plate Torque: T (N·m) T (N·m) Bore size (mm) 12 16 20 25 32 40 50 63 80 100 5 Bearing type MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A MGPM MGPL/A 10 0.39 0.61 0.69 0.99 — — — — — — — — — — — — — — — — 20 0.32 0.45 0.58 0.74 1.05 1.26 1.76 2.11 — — — — — — — — — — — — 25 — — — — — — — — 6.35 5.95 7.00 6.55 13.0 9.17 14.7 10.2 21.9 15.1 38.8 27.1 30 0.27 0.35 0.49 0.59 0.93 1.03 1.55 1.75 — — — — — — — — — — — — 40 0.24 0.58 0.43 0.99 0.83 2.17 1.38 3.37 — — — — — — — — — — — — 50 0.21 0.50 0.38 0.86 0.75 1.94 1.25 3.02 5.13 4.89 5.66 5.39 10.8 7.62 12.1 8.48 18.6 23.3 33.5 30.6 75 0.43 0.37 0.69 0.65 1.88 1.52 2.96 2.38 5.69 5.11 6.27 5.62 12.0 9.83 13.5 11.0 22.9 22.7 37.5 37.9 Stroke (mm) 100 125 0.36 0.31 0.29 0.24 0.58 0.50 0.52 0.43 1.63 1.44 1.25 1.34 2.57 2.26 1.97 2.05 4.97 4.42 4.51 6.34 5.48 4.87 4.96 6.98 10.6 9.50 8.74 11.6 11.9 10.7 9.74 13.0 20.5 18.6 20.6 18.9 33.8 30.9 34.6 31.8 150 0.27 0.20 0.44 0.37 1.28 1.17 2.02 1.78 3.98 5.79 4.38 6.38 8.60 10.7 9.69 11.9 17.0 17.3 28.4 29.3 175 0.24 0.18 0.40 0.32 1.16 1.03 1.83 1.58 3.61 5.33 3.98 5.87 7.86 9.83 8.86 11.0 15.6 16.0 26.2 27.2 200 0.22 0.16 0.36 0.28 1.06 0.93 1.67 1.41 3.31 4.93 3.65 5.43 7.24 9.12 8.16 10.2 14.5 14.8 24.4 25.3 250 0.19 0.12 0.30 0.23 0.90 0.76 1.42 1.16 2.84 4.29 3.13 4.72 6.24 7.95 7.04 8.84 12.6 12.9 21.4 22.1 300 — — — — 0.78 0.65 1.24 0.98 2.48 3.78 2.74 4.16 5.49 7.02 6.19 7.80 11.2 11.3 19.1 19.5 350 400 — — — — — — — — 0.69 0.62 0.56 0.49 1.09 0.98 0.85 0.74 2.20 1.98 3.38 3.04 2.43 2.19 3.71 3.35 4.90 4.43 6.26 5.63 5.52 4.99 6.94 6.24 10.0 9.11 10.0 8.94 17.2 15.7 17.3 15.5 (1N•m = 0.74 ft•lb) Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Compact Guide Cylinder Non-rotating Accuracy of Plate Series MGP High Precision Ball Bushing/MGPA Caution +θ –θ Positioning accuracy for pin hole on the plate Dispersion of dimensions when machining each component will be accumulated in the plate pin hole positioning accuracy when mounting this cylinder. Values below are referred as a guide. Non-rotating accuracy θ when retracted and when no load is applied should be not more than the values shown in the table. Bore size (mm) 12 16 20 25 32 40 50 63 80 100 MGPM Non-rotating accuracy θ MGPL ±0.07° ±0.05° ±0.06° ±0.04° ±0.05° ±0.03° ±0.04° ±0.03° ±0.03° ±0.03° [Side mounting] MGPA L1 Pin hole A ±0.01° ∗ A = Catalog dimension ± (0.1 + L1 x 0.0008) [mm] ∗ : To be 0.15 for ø80, ø100 Note) Displacement by load and self-weight deflection by plate and guide rod are not included. [Bottom mounting] Pin hole B L2 Pin hole B = ± (0.045 + L2 x 0.0016) [mm] 6 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP High Precision Ball Bushing/MGPA Plate Displacement Amount (Reference Values) Load from lateral direction Displacement MGPA32/40 Plate displacement amount (mm) 0.4 MGPA12-250 0.3 MGPA12-150 MGPA12-100 MGPA12-75 0.2 0.15 MGPA12-50 0.1 0.05 0 MGPA12-10 0 5 10 15 20 Load from lateral direction (N) Plate displacement amount (mm) MGPA16 MGPA16-250 0.3 MGPA16-150 MGPA16-100 MGPA16-75 0.25 0.2 0.15 MGPA16-50 0.1 0.05 0 MGPA16-10 0 10 20 Load from lateral direction (N) Plate displacement amount (mm) 0.6 MGPA20-300 0.4 MGPA20-200 MGPA20-150 0.3 MGPA20-100 0.2 MGPA20-50 0.1 0 0 20 40 Load from lateral direction (N) 60 Plate displacement amount (mm) MGPA25 MGPA25-400 MGPA25-300 0.5 0.4 MGPA25-200 0.3 MGPA25-150 MGPA25-100 0.2 0.1 0 MGPA25-50 0 MGPA 32 40 -200 MGPA 32 40 -150 0.4 0.3 0.2 MGPA 32 40 -100 0.1 MGPA 32 40 -50 0 20 40 60 80 Load from lateral direction (N) 100 0.7 MGPA 50 63 -400 0.6 MGPA 50 63 -300 0.5 MGPA 50 63-200 0.4 0.3 MGPA 50 63 -150 0.2 MGPA 50 63 -100 0.1 0 20 MGPA 50 63-50 40 60 80 Load from lateral direction (N) 100 0.45 MGPA80-400 0.4 0.35 MGPA80-300 0.3 MGPA80-250 MGPA80-200 0.25 0.2 MGPA80-150 MGPA80-100 0.15 0.1 MGPA80-50 0.05 0 0 50 100 150 Load from lateral direction (N) 200 MGPA100 0.7 0.6 MGPA32 40 -300 0.5 MGPA80 MGPA20-400 0.5 0.6 0 30 MGPA20 0.7 32 MGPA 40 -400 0.7 MGPA50/63 0.4 0.35 0.8 0 25 Plate displacement amount (mm) 0.25 Plate displacement amount (mm) 0.35 20 40 60 Load from lateral direction (N) 80 Plate displacement amount (mm) Plate displacement amount (mm) MGPA12 0.6 MGPA100-400 0.5 MGPA100-300 MGPA100-250 MGPA100-200 MGPA100-150 0.4 0.3 0.2 MGPA100-100 0.1 0 MGPA100-50 0 100 200 Load from lateral direction (N) 300 Note 1) The guide rod and self-weight for the plate are not included in the above displacement values. Note 2) Allowable rotating torque, and operating range when used as a lifter, are the same as MGPL series. 7 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Model Selection Selection Conditions Vertical Horizontal L L L L m m Mounting orientation m Maximum speed (mm/s) 200 or less m 400 200 or less 400 Graph (Slide bearing type) (1), (2) (3), (4) (13), (14) (15), (16) Graph (Ball bushing type) (5) to (8) (9) to (12) (17), (18) (19), (20) Selection Example 1 (Vertical Mounting) Selection Example 2 (Horizontal Mounting) Selection conditions Mounting: Vertical Bearing type: Ball bushing Stroke: 30 stroke Maximum speed: 200 mm/s Load mass: 6.6 lbs (3 kg) Eccentric distance: 90 mm Find the point of intersection for the load mass of 3 kg and the eccentric distance of 90 mm on graph (5), based on vertical mounting, ball bushing, 30 stroke, and the speed of 200 mm/s. →MGPL25-30 is selected. Selection conditions Mounting: Horizontal Bearing type: Slide bearing Distance between plate and load center of gravity: 50 mm Maximum speed: 200 mm/s Load mass: 4.4 lbs (2 kg) Stroke: 30 stroke Find the point of intersection for the load mass of 2 kg and 30 stroke on graph (13), based on horizontal mounting, slide bearing, the distance of 50 mm between the plate and load center of gravity, and the speed of 200 mm/s. →MGPM20-30 is selected. (5) Less than 40 stroke, V = 200 mm/s or less (13) L = 50 mm, V = 200 mm/s or less 110 (50) 44 (20) ø100 ø100 ø80 22 (10) ø25 ø50,63 ø50,63 ø20 ø32,40 22 (10) 11 (5) ø25 Load mass m lbs (kg) Load mass m lbs (kg) ø16 ø12 2.2 (1) 11 (5) ø25 ø20 ø20 ø16 ø16 ø12 2.2 (1) ø12 0.22 (0.1) 0.22 (0.1) 10 50 100 Eccentric distance L (mm) 앫 ø80 ø32,40 200 10 20 30 40 50 51 100 200 300 Stroke (mm) When the maximum speed exceeds 200 mm/s, the allowable load mass is determined by multiplying the value shown in the graph at 400 mm/s by the coefficient listed in the table below. Max. speed Up to 300 mm/s Up to 400 mm/s Up to 500 mm/s Coefficient 1.7 1 0.6 8 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com L Series MGP Vertical Mounting L m m Operating pressure 58psi (0.4 MPa) Operating pressure 73psi (0.5 MPa or more) Slide Bearing MGPM12 to 100 (2) Over 50 stroke, V = 200 mm/s or less (1) 50 stroke or less, V = 200 mm/s or less 661 (300) 220 (100) Load mass m lbs (kg) 22 (10) 11 (5) 661 (300) 441 (200) ø100 ø80 ø100 ø80 220 (100) ø63 ø63 ø50 ø50 ø40 ø40 ø32 ø32 22 (10) ø25 Load mass m lbs (kg) 441 (200) ø20 ø16 ø12 2.2 (1) ø25 ø20 11 (5) ø16 ø12 2.2 (1) 0.22 (0.1) 0.22 (0.1) 10 50 100 10 200 50 Eccentric distance L (mm) 200 Eccentric distance L (mm) (3) 50 stroke or less, V = 400 mm/s (4) Over 50 stroke, V = 400 mm/s 220 (100) 220 (100) ø100 ø100 110 (50) 110 (50) ø80 ø80 ø63 ø63 ø50 ø50 22 (10) 22 (10) ø40 ø40 11 (5) Load mass m lbs (kg) Load mass m lbs (kg) 100 ø32 ø25 ø20 2.2 (1) 11 (5) ø32 ø25 ø20 2.2 (1) ø16 ø16 ø12 ø12 0.22 (0.1) 0.22 (0.1) 10 50 100 Eccentric distance L (mm) 9 200 10 50 100 200 Eccentric distance L (mm) Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com L L Model Selection m m Operating pressure 58psi (0.4 MPa) Operating pressure 73psi (0.5 MPa) or more Ball Bushing Vertical Mounting Series MGP MGPL12 to 25, MGPA12 to 25 (5) 30 stroke or less, V = 200 mm/s or less (6) Over 30 stroke, V = 200 mm/s or less 44 (20) 44 (20) 22 (10) 22 (10) ø25 ø20 11 (5) ø25 Load mass m lbs (kg) Load mass m lbs (kg) 11 (5) ø16 ø12 2.2 (1) ø20 ø16 2.2 (1) ø12 0.22 (0.1) 0.22 (0.1) 10 50 100 200 10 Eccentric distance L (mm) 50 100 200 Eccentric distance L (mm) MGPL32 to 100, MGPA32 to 100 (7) 50 stroke or less, V = 200 mm/s or less (8) Over 50 stroke, V = 200 mm/s or less 661 (300) 661 (300) ø100 ø100 ø80 220 (100) 220 (100) ø80 ø63 110 (50) 110 (50) Load mass m lbs (kg) Load mass m lbs (kg) ø50 ø40 ø32 22 (10) ø63 ø50 ø40 22 (10) ø32 11 (5) 11 (5) 2.2 (1) 2.2 (1) 1 5 10 Eccentric distance L (mm) 100 200 10 50 100 200 Eccentric distance L (mm) 10 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Vertical Mounting L L m m Ball Bushing Operating pressure 58psi (0.4 MPa) MGPL12 to 25, MGPA12 to 25 (9) 30 stroke or less, V = 400 mm/s (10) Over 30 stroke, V = 400 mm/s 22 (10) 2.2 (1) 11 (5) 1.1 (0.5) Load mass m lbs (kg) Load mass m lbs (kg) ø25 ø25 ø20 2.2 (1) ø20 ø16 0.22 (0.1) ø16 ø12 ø12 0.02 (0.01) 0.22 (0.1) 10 50 100 10 200 50 Eccentric distance L (mm) 100 200 Eccentric distance L (mm) MGPL32 to 100, MGPA32 to 100 (11) 50 stroke or less, V = 400 mm/s (12) Over 50 stroke, V = 400 mm/s 220 (100) 220 (100) ø100 110 (50) 110 (50) Load mass m lbs (kg) ø80 ø100 ø80 ø63 22 (10) ø63 Load mass m lbs (kg) ø50 22 (10) ø40 11 (5) ø32 11 (5) ø50 ø40 2.2 (1) ø32 2.2 (1) 0.44 (0.2) 10 50 100 Eccentric distance L (mm) 11 200 10 50 100 200 Eccentric distance L (mm) Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Model Selection L L Horizontal Mounting m Slide Bearing m MGPM12 to 100 (13) L = 50 mm, V = 200 mm/s or less 110 (50) (14) L = 100 mm, V = 200 mm/s or less 110 (50) ø100 ø100 ø80 ø80 ø80 ø50,63 ø50,63 ø32,40 ø32,40 22 (10) ø80 22 (10) ø25 ø20 Load mass m lbs (kg) Load mass m lbs (kg) ø25 ø16 ø16 ø12 2.2 (1) ø32,40 ø32,40 11 (5) ø20 ø20 ø50,63 ø50,63 ø25 11 (5) ø100 ø100 ø25 ø16 ø20 ø12 2.2 (1) ø16 ø12 ø12 0.22 (0.1) 0.22 (0.1) 10 20 30 40 50 51 100 200 300 10 20 30 Stroke (mm) ø63 ø63 ø50 ø50 200 300 ø100 ø100 ø80 ø80 ø50,63 22 (10) ø50,63 22 (10) ø40 300 110 (50) ø80 ø80 200 (16) L = 100 mm, V = 400 mm/s ø100 ø100 100 Stroke (mm) (15) L = 50 mm, V = 400 mm/s 110 (50) 40 50 51 ø40 ø40 ø32 Load mass m lbs (kg) 11 (5) Load mass m lbs (kg) 11 (5) ø40 ø32 ø25 ø25 ø20 ø20 ø32 ø32 ø25 ø25 ø20 ø20 2.2 (1) 2.2 (1) ø16 ø16 ø16 ø12 ø16 ø12 ø12 ø12 0.22 (0.1) 0.22 (0.1) 10 20 30 40 50 51 Stroke (mm) 100 200 300 10 20 30 40 50 51 100 Stroke (mm) 12 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP L L m Ball Bushing Horizontal Mounting m (18) L =100 mm, V = 200 mm/s or less (17) L = 50 mm, V = 200 mm/s or less MGPL12 to 25, MGPA12 to 25 MGPL12 to 25, MGPA12 to 25 22 (10) 22 (10) ø25 ø25 ø25 ø20 11 (5) 11 (5) Load mass m lbs (kg) Load mass m lbs (kg) ø25 ø20 ø16 ø20 ø16 ø25 ø12 ø16 ø12 ø20 ø20 ø25 ø20 ø16 ø16 ø16 ø12 2.2 (1) 2.2 (1) ø12 ø12 ø12 1.1 (0.5) 1.1 (0.5) 10 20 30 31 50 100 101 200 300 10 20 30 31 50 Load mass m lbs (kg) MGPL32 to 63, MGPA32 to 63 110 (50) Load mass m lbs (kg) MGPL32 to 63, MGPA32 to 63 110 (50) ø50,63 ø50,63 ø50,63 ø32,40 ø32,40 ø32,40 22 (10) 100 101 200 300 Stroke (mm) Stroke (mm) ø50,63 ø50,63 22 (10) ø50,63 ø32,40 ø32,40 11 (5) ø32,40 11 (5) 10 20 30 40 50 51 100 101 200 10 300 20 30 40 50 51 MGPL80/100, MGPA80/100 110 (50) 110 (50) ø100 200 300 200 300 ø100 Load mass m lbs (kg) ø100 Load mass m lbs (kg) 101 Stroke (mm) Stroke (mm) MGPL80/100, MGPA80/100 ø80 ø100 100 ø80 ø80 22 (10) ø100 ø80 ø80 ø100 22 (10) ø80 11 (5) 11 (5) 10 20 29 30 50 51 Stroke (mm) 13 100 200 300 10 20 29 30 50 51 100 Stroke (mm) Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Model Selection L L Horizontal Mounting m Ball Bushing (19) L = 50 mm, V = 400 mm/s Series MGP m (20) L =100 mm, V = 400 mm/s MGPL12 to 25, MGPA12 to 25 MGPL12 to 25, MGPA12 to 25 11 (5) 11 (5) ø25 ø25 ø20 ø20 ø20 ø16 ø16 ø16 2.2 (1) ø25 ø25 ø20 ø20 ø16 ø16 ø16 ø12 ø12 ø12 ø25 Load mass m lbs (kg) Load mass m lbs (kg) ø25 ø20 2.2 (1) ø12 ø12 ø12 1.1 (0.5) 1.1 (0.5) 10 20 30 31 50 100 101 200 300 10 20 30 31 50 Stroke (mm) 100 Load mass m lbs (kg) MGPL32 to 63, MGPA32 to 63 110 (50) Load mass m lbs (kg) MGPL32 to 63, MGPA32 to 63 ø63 ø50,63 ø50 ø50,63 ø40 ø40 300 ø63 ø50 ø50,63 22 (10) ø40 ø50,63 ø40 ø40 ø40 ø32 200 Stroke (mm) 110 (50) 22 (10) 101 ø32 ø32 ø32 ø32 11 (5) ø32 11 (5) 10 20 30 40 50 51 100 101 200 10 300 20 30 40 50 51 100 101 200 300 200 300 Stroke (mm) Stroke (mm) MGPL80/100, MGPA80/100 MGPL80/100, MGPA80/100 110 (50) 110 (50) ø100 ø100 ø100 ø80 ø80 ø80 Load mass m lbs (kg) Load mass m lbs (kg) ø100 ø80 22 (10) ø100 ø80 ø100 22 (10) 11 (5) ø80 11 (5) 10 20 29 30 5051 Stroke (mm) 100 200 300 10 20 29 30 50 51 100 Stroke (mm) 14 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Operating Range when Used as Stopper Bore Size: ø12 to ø25/MGPM12 to 25 (Slide bearing) υ m υ 220 (100) ø25 m 110 (50) 88 (40) ∗ When selecting a model with a longer L dimension, be sure to choose a bore size which is sufficiently large. Caution Mass of transferred object: m lbs (kg) L ≈ 50 mm L ≈ 50 mm MGPM12 to 25 (Slide bearing) ø20 66 (30) ø16 44 (20) ø12 22 (10) 11 (5) 8.8 (4) 6.6 (3) 4.4 (2) Caution on handling Note 1) When using as a stopper, select a model with 30 stroke or less. Note 2) The MGPL (Ball bushing) and the MGPA (High precision ball bushing) cannot be used as a stopper. 2.2 (1) 5 10 20 30 40 50 30 40 50 Transfer speed: υ (m/min) Bore Size: ø32 to ø100/MGPM32 to 100 (Slide bearing) MGPM32 to 100 (Slide bearing) 4409 (2000) m ∗ When selecting a model with a longer L dimension, be sure to choose a bore size which is sufficiently large. Caution Caution on handling Note 1) When using as a stopper, select a model with 50 stroke or less. Note 2) The MGPL (Ball bushing) and the MGPA (High precision ball bushing) cannot be used as a stopper. ø100 Mass of transferred object: m lbs (kg) m υ L ≈ 50 mm L ≈ 50 mm υ ø80 2204 (1000) ø63 1102 (500) 881 (400) ø50 661 (300) ø40 440 (200) ø32 220 (100) 110 (50) 88 (40) 66 (30) 5 10 20 Transfer speed: υ (m/min) ∗ Refer to graphs (13) and (15) if line pressure is applied by a roller conveyor after the workpiece is stopped. 15 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Compact Guide Cylinder Series MGP Construction/Series MGPM MGPM12 to 25 MGPM32 to 100 u !0 r !6 @3 y q !6 !2 w !4 u !0 r @3 y !6 q !2 w !4 @1 o @4 @2 !0 e t i !3 @1 @4 !0 t !3 o @2 e i @0 !9 !5 !9 !5 ø63 or more ø12 to ø25 50 stroke or less ø12 to ø25 Over 50 stroke ø50 or more Component Parts Component Parts No. Description 1 Body 2 Piston No. 17 18 19 20 21 ∗ 22 ∗ 23 ∗ 24 ∗ 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Material Note Aluminum alloy Hard anodized Aluminum alloy Chromated Stainless steel ø12 to ø25 Piston rod ø32 to ø100 Hard chrome plated Carbon steel Collar Aluminum alloy Chromated Chromated ø12 to ø63 Head cover Aluminum alloy Painted ø80, ø100 Hard chrome plated Guide rod Carbon steel Nickel plated Plate Carbon steel Nickel plated Plate mounting bolt Carbon steel Guide bolt Carbon steel Nickel plated Retaining ring Carbon tool steel Phosphate coated Retaining ring Carbon tool steel Phosphate coated Bumper A Urethane Bumper B Urethane Magnet — Plug ø12, ø16 Nickel plated Carbon steel Hexagon socket head ø20 to ø100 plug Slide bearing Babbitt Description Ball bushing Spacer Steel ball Plug Piston seal Rod seal Gasket A Gasket B Material Note Aluminum alloy Carbon steel ø12 to ø50 Carbon steel ø63 to ø100 NBR NBR NBR NBR Nickel plated Replacement Parts/Seal Kit Bore size (mm) 12 16 20 25 32 Kit no. Contents MGP12-Z-PS Set of MGP16-Z-PS nos. MGP20-Z-PS above MGP25-Z-PS @11, @22, MGP32-Z-PS @33, @44 Bore size (mm) 40 50 63 80 100 Kit no. Contents MGP40-Z-PS MGP50-Z-PS MGP63-Z-PS MGP80-Z-PS MGP100-Z-PS Set of nos. above @11, @22, @33, @4 ∗ Seal kit includes @1 to @4. Order the seal kit, based on each bore size. ∗ Since the seal kit does not include a grease pack, order it separately. Grease pack part no.: GR-S-010 (10 g) 16 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Construction/Series MGPL, Series MGPA MGPL12 to 25 MGPA12 to 25 MGPL32 to 100 MGPA32 to 100 !1 !1 !7 !7 !8 ø12 to ø25 Over 100 stroke ø50 or more !8 ø32 to ø63 Over 100 stroke ø80, ø100 Over 200 stroke 17 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Compact Guide Cylinder ø12 to ø25/MGPM, MGPL, MGPA Section XX details Z WA WB T-slot dimensions a øXAH7 c d e XB X±0.02 (Pin hole position) X (Mounting hole position) b øXA H7 depth 6 (mm) XA 3 Bore size (mm) a b c d e 12 16 20 25 4.4 4.4 5.4 5.4 7.4 7.4 8.4 8.4 3.7 3.7 4.5 4.5 2 2.5 2.8 3 6.2 6.7 7.8 8.2 6 Section XX 4 x YY depth YL 4 x MM depth ML 4 x NN through WA L 4 x øOA through 4 x øOB counterbore depth OL Section XX VB VA H X±0.02 øDB PW X U øDA X±0.02 T R (OL) HA: T-slot for hexagon bolt Z Section XX øXA H7 depth 6 Q S GA GB 2xP PA + Stroke FA E T-slot øXA H7 depth 6 3 FB C + Stroke B + Stroke A + Stroke PB J K G 2xP (Plug) ø12, ø16 ∗ The use of a slot (width XA, length XB, depth 3) allows for a relaxed pin pitch tolerance, with the pin hole (øXAH7, depth 6) as the reference, without affecting mounting accuracy. ∗ For intermediate strokes other than standard strokes, refer to “Manufacture of Intermediate Strokes” on page 4. ∗ For bore sizes with ø12 and ø16, only M5 x 0.8 is available. ∗ Choice of Rc, NPT, G port is available for bore sizes with ø20 or more. (Refer to page 3.) MGPM, MGPL, MGPA Common Dimensions Bore size (mm) 12 16 20 25 Standard stroke (mm) C DA FA FB 42 29 6 46 33 8 10 20,30,40,50,75,100,125,150 53 37 175,200,250,300,350,400 53.5 37.5 10 7 7 8 9 10,20,30,40,50,75,100 125,150,175,200,250 Bore size (mm) PA PB PW 12 16 20 25 B 8 13 14.5 10 13.5 10.5 12.5 13.5 18 19 25 30 (mm) 6 6 8 7 Q R S T U VA VB 14 16 18 26 48 54 70 78 22 25 30 38 56 62 81 91 41 46 54 64 50 56 72 82 37 38 44 50 G GA GB H HA J K L MM ML NN 26 30 36 42 10 7 10.5 7.5 11.5 9 11.5 10 58 64 83 93 M4 M4 M5 M5 13 15 18 21 13 15 18 21 18 22 24 30 M4 x 0.7 M5 x 0.8 M5 x 0.8 M6 x 1.0 10 12 13 15 M4 x 0.7 M5 x 0.8 M5 x 0.8 M6 x 1.0 WA 40 44 44 44 MGPM (Slide bearing) A, DB, E Dimensions Bore size (mm) 12 16 20 25 A 50 st Over 50 st Over 100 st or less 100 st or less 200 st or less 42 46 53 53.5 60.5 64.5 77.5 77.5 82.5 92.5 77.5 77.5 Over 200 st DB 82.5 92.5 110 109.5 8 10 12 16 110 110 120 120 (mm) E 50 st Over 50 st Over 100 st or less 100 st or less 200 st or less 0 0 0 0 OA OB OL 4.3 4.3 5.4 5.4 WB 30 st Over 30 st Over 100 st Over 200 st Over 30 st Over 30 st Over 100 st Over 200 st Over or less 100 st or less 200 st or less 300 st or less 300 st or less 100 st or less 200 st or less 300 st or less 300 st 20 24 24 24 18.5 18.5 24.5 24 40.5 46.5 24.5 24 Over 200 st 40.5 46.5 57 56 200 200 200 200 — — 300 300 15 17 29 29 25 27 39 39 60 60 77 77 105 105 117 117 P — — 167 167 8 8 9.5 9.5 Nil TN TF — 4.5 M5 x 0.8 — — 4.5 M5 x 0.8 — 5.5 Rc1/8 NPT1/8 G1/8 5.5 Rc1/8 NPT1/8 G1/8 X XA XB 23 24 28 34 3 3 3 4 3.5 3.5 3.5 4.5 YY YL Z M5 x 0.8 M5 x 0.8 M6 x 1.0 M6 x 1.0 10 10 12 12 5 5 17 17 MGPL (Ball bushing) MGPA (High precision ball bushing) A, DB, E Dimensions (mm) Bore size (mm) 12 16 20 25 A 30 st Over 30 st Over 100 st or less 100 st or less 200 st or less 43 49 59 65.5 55 65 76 81.5 84.5 94.5 100 100.5 E Over 200 st DB 30 st or less 84.5 94.5 117.5 117.5 6 8 10 13 1 3 6 12 Over 30 st Over 100 st 100 st or less 200 st or less 13 19 23 28 42.5 48.5 47 47 Over 200 st 42.5 48.5 64.5 64 18 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP ø32 to ø63/MGPM, MGPL, MGPA øXA H7 depth XL Section XX details T-slot dimensions X±0.02 a c d e XB (Pin hole position) X (Mounting hole position) øXAH7 b Z WA WB XA (mm) XC XL Bore size (mm) a 32 40 50 63 6.5 6.5 8.5 11 Section XX 4 x YY depth YL 4 x NN through c d 10.5 5.5 10.5 5.5 13.5 7.5 17.8 10 e 3.5 9.5 4 11 4.5 13.5 7 18.5 4 x MM depth ML Z Section XX b WA L 4 x øOA through 4 x øOB counterbore depth OL Section XX HA: T-slot for hexagon bolt VB VA H X±0.02 øDB PW X U øDA X±0.02 T R (OL) GA GB Q S 2xP 2xP (Plug) PA + Stroke FB FA øXA H7 depth XL C + Stroke B + Stroke A + Stroke PB J K G T-slot øXA H7 depth XL E ∗ The use of a slot (width XA, length XB, depth XC) allows for a relaxed pin pitch tolerance, with the pin hole (øXAH7, depth XL) as the reference, without affecting mounting accuracy. ∗ For intermediate strokes other than standard strokes, refer to “Manufacture of Intermediate Strokes” on page 4. ∗ Choice of Rc, NPT, G port is available. (Refer to page 3.) MGPM, MGPL, MGPA Common Dimensions Bore size (mm) Standard stroke (mm) 32 40 50 63 25,50,75 100,125,150 175,200,250 300,350,400 Bore size PA PB PW (mm) 32 40 50 63 6.5 16 35.5 13 18 39.5 9 21.5 47 13 28 58 B C DA FA FB G GA GB H HA J K L MM ML NN 14 14 18 18 48 54 64 78 12 9 15 12 15 12 15.5 13.5 112 120 148 162 M6 M6 M8 M10 24 27 32 39 24 27 32 39 34 40 46 58 M8 x 1.25 M8 x 1.25 M10 x 1.5 M10 x 1.5 20 20 22 22 M8 x 1.25 M8 x 1.25 M10 x 1.5 M10 x 1.5 59.5 37.5 66 44 72 44 77 49 Q R (mm) S 10 10 12 12 T 12 12 16 16 U VA VB 30 96 44 110 78 98 63 30 104 44 118 86 106 72 40 130 60 146 110 130 92 50 130 70 158 124 142 110 WA 32 40 50 63 19 A 50 st or less Over 50 st 200 st or less Over 200 st 75 75 88.5 88.5 93.5 93.5 109.5 109.5 129.5 129.5 150.5 150.5 DB 20 20 25 25 OA OB OL WB 25 st Over 25 st Over 100 st Over 200 st Over 25 st Over 25 st Over 100 st Over 200 st Over or less 100 st or less 200 st or less 300 st or less 300 st or less 100 st or less 200 st or less 300 st or less 300 st 24 24 24 28 48 48 48 52 MGPM (Slide bearing) A, DB, E Dimensions Bore size (mm) P 124 124 124 128 200 200 200 200 (mm) E 50 st or less Over 50 st 200 st or less Over 200 st 15.5 9 16.5 11.5 34 27.5 37.5 32.5 70 63.5 78.5 73.5 300 300 300 300 33 34 36 38 45 46 48 50 83 84 86 88 121 122 124 124 171 172 174 174 6.7 6.7 8.6 8.6 11 11 14 — X 42 50 66 80 Nil Rc1/8 Rc1/8 Rc1/4 Rc1/4 7.5 7.5 9 9 TN NPT1/8 NPT1/8 NPT1/4 NPT1/4 YY YL Z M8 x 1.25 M8 x 1.25 M10 x 1.5 M10 x 1.5 16 16 20 20 21 22 24 24 XA XB XC XL 4 4 5 5 4.5 4.5 6 6 3 3 4 4 6 6 8 8 TF G1/8 G1/8 G1/4 G1/4 MGPL (Ball bushing) MGPA (High precision ball bushing) A, DB, E Dimensions (mm) Bore size (mm) 32 40 50 63 A 50 st Over 50 st Over 100 st or less 100 st or less 200 st or less 79.5 79.5 91.5 91.5 96.5 96.5 112.5 112.5 116.5 116.5 132.5 132.5 Over 200 st 138.5 138.5 159.5 159.5 DB 16 16 20 20 E 50 st Over 50 st Over 100 st or less 100 st or less 200 st or less Over 200 st 20 13.5 19.5 14.5 79 72.5 87.5 82.5 37 30.5 40.5 35.5 57 50.5 60.5 55.5 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Compact Guide Cylinder ø80, ø100/MGPM, MGPL, MGPA ø6 H7 depth 10 Section XX details T-slot dimensions c d e X±0.02 (Pin hole position) 7 X (Mounting hole position) ø6H7 a b Z WA WB 6 (mm) 5 Bore size (mm) 10 80 100 a b c d e 13.3 20.3 12 8 22.5 15.3 23.3 13.5 10 30 Section XX 4 x YY depth YL 4 x NN through Z Section XX 4 x øOA through 4 x øOB counterbore depth OL WA 4 x MM depth ML L Section XX HA: T-slot for hexagon bolt VB VA H X±0.02 øDB PW X U øDA X±0.02 T R (OL) ø6 H7 depth 10 Q S GC 2xP GA PA + Stroke FA FB C + Stroke B + Stroke A + Stroke PB JC JA J G 2xP (Plug) GB JB E T-slot ø6 H7 depth 10 K ∗ The use of a slot (width X6, length 7, depth 5) allows for a relaxed pin pitch tolerance, with the pin hole (ø6H7, depth 10) as the reference, without affecting mounting accuracy. ∗ For intermediate strokes other than standard strokes, refer to “Manufacture of Intermediate Strokes” on page 4. ∗ Choice of Rc, NPT, G port is available. (Refer to page 3.) MGPM, MGPL, MGPA Common Dimensions Bore size (mm) Standard stroke (mm) 80 100 25,50,75,100 125,150,175,200 250,300,350,400 B Bore size PA PB PW (mm) 80 100 14.5 25.5 74 17.5 32.5 89 C DA FA FB G (mm) GA GB GC H 80 100 J JA JB JC K L 46 56 54 M12 x 1.75 25 M12 x 1.75 10.6 17.5 3 Rc3/8 NPT3/8 G3/8 62 M14 x 2.0 31 M14 x 2.0 12.5 20 8 Rc3/8 NPT3/8 G3/8 96.5 56.5 22 26 116 66 16 19 24 91.5 19 16.5 14.5 202 M12 45.5 38 7.5 15 31 111.5 22.5 20.5 18 240 M14 55.5 45 10.5 10 R T U Q S VA VB 52 174 75 198 156 180 140 64 210 90 236 188 210 166 A MM WA 28 48 52 72 128 148 (mm) E 50 st or less Over 50 st 200 st or less Over 200 st DB 50 st or less Over 50 st 200 st or less Over 200 st 104.5 126.5 131.5 151.5 180.5 190.5 30 36 8 10.5 35 35.5 84 74.5 ML NN OA OB OL WB 25 st Over 25 st Over 100 st Over 200 st or less 100 st or less 200 st or less 300 st or less MGPM (Slide bearing) A, DB, E Dimensions Bore size (mm) HA P TN 200 220 Over 300 st 300 320 25 st Over 25 st Over 100 st Over 200 st or less 100 st or less 200 st or less 300 st or less 42 35 54 47 92 85 128 121 Over 300 st 178 171 X Nil YY TF YL Z 100 M12 x 1.75 24 124 M14 x 2.0 28 28 11 MGPL (Ball bushing) MGPA (High precision ball bushing) A, DB, E Dimensions (mm) Bore size (mm) 80 100 A 25 st or less 104.5 119.5 Over 25 st Over 50 st 50 st or less 200 st or less 128.5 145.5 158.5 178.5 E Over 200 st DB 25 st or less 191.5 201.5 25 30 8 3.5 Over 25 st Over 50 st 50 st or less 200 st or less 32 29.5 62 62.5 Over 200 st 95 85.5 20 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Auto Switch Mounting 1 Auto Switch Proper Mounting Position (Detection at Stroke End) and Its Mounting Height D-A9쏔 D-A9쏔V D-M9쏔 D-M9쏔V D-M9쏔W D-M9쏔WV D-M9쏔A D-M9쏔AV ø12 to ø100 Auto switch A D-P3DW B ø25 to ø63 ø80, ø100 ≈ Ht B A ≈ Hs ≈ Hs Auto Switch Proper Mounting Position Applicable Cylinder Series: MGP Auto switch model Bore size (mm) 12 16 20 25 32 40 50 63 80 100 D-M9쏔 D-M9쏔V D-M9쏔W D-M9쏔WV D-M9쏔A D-M9쏔AV B A 7.5 9.5 10.5 10.5 12.5 12.5 11.5 14 12.5 13 15.5 16.5 14.5 17 16.5 20 18 26 21.5 32.5 D-A9쏔 D-A9쏔V A 3.5 6.5 8.5 7.5 8.5 11.5 10.5 12.5 14 17.5 B 5.5 6.5 8.5 10 9 12.5 13 16 22 28.5 (mm) D-P3DW A — — — 2 3 6 5.5 7 8.5 12 B — — — 4.5 3.5 7 8 11 17 23 Auto Switch Mounting Height Auto switch D-A9쏔 model D-M9쏔 D-M9쏔W D-M9쏔A Bore size (mm) Hs 13.5 12 16 16 18.5 20 25 20.5 32 23 40 27 50 32.5 63 39.5 80 40 100 50 D-A9쏔V Hs 17 19.5 22 24 26.5 30.5 36 43 43 53 Ht — — — — — — — — 71.5 83 (mm) D-M9쏔V D-M9쏔WV D-M9쏔AV Hs 19.5 22 24.5 26 29 33 38.5 45.5 45 55 Ht — — — — — — — — 74 85.5 D-P3DW Hs — — — 30 33 37 42.5 49.5 48 58 Ht — — — — — — — — 78.5 90 Note) Adjust the auto switch after confirming the operating conditions in the actual setting. 21 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Auto Switch Mounting Minimum Stroke for Auto Switch Mounting (mm) Auto switch model D-A9쏔 D-A9쏔V D-M9쏔V D-M9쏔 D-M9쏔W D-M9쏔WV D-M9쏔AV D-M9쏔A D-P3DW No. of auto switches mounted 1 pc. 2 pcs. 1 pc. 2 pcs. 1 pc. 2 pcs. 1 pc. 2 pcs. 1 pc. 2 pcs. 1 pc. 2 pcs. 1 pc. 2 pcs. ø12 ø16 5 Note 1) 10 Note 1) ø20 ø25 ø32 ø40 ø50 ø63 ø80 ø100 5 10 5 10 5 Note 1) 5 10 Note 1) 10 5 Note 2) 10 Note 2) 10 5 Note 2) 10 5 Note 2) 10 Note 2) — — 15 15 Note 1) Confirm that it is possible to secure the minimum bending radius of 10 mm of the auto switch lead wire before use. Note 2) Confirm that it is possible to securely set the auto switch(es) within the range of indicator green light ON range before use. For in-line entry type, please also consider Note 1) shown above. Note 3) The D-P3DW can be mounted on bore sizes ø25 to ø100. Note 4) Bore sizes available with end-lock are ø20 to ø100. Operating Range (mm) Auto switch model D-A9쏔/A9쏔V D-M9쏔/M9쏔V D-M9쏔W/M9쏔WV D-M9쏔A/M9쏔AV Bore size 12 7 16 9 20 9 25 9 32 9.5 40 9.5 50 9.5 3.5 5 5 5 6 6 6 63 11 6.5 80 10.5 100 10.5 6 7 ∗ Since the operating range is provided as a guideline including hysteresis, it cannot be guaranteed (assuming approximately ±30% dispersion). It may vary substantially depending on an ambient environment. ∗ Please consult SMC for magnetic field resistant auto switch D-P3DW. Other than the applicable auto switches listed in “How to Order”, the following auto switches are mountable. Refer to pages 1719 to 1827 in Best Pneumatics No. 3 for detailed specifications. Type Model Electrical entry Solid state switch D-P4DW쏔 Grommet (In-line) Features Diagnostic indication (2-color display) Bore size: ø32 to ø100 ∗ With pre-wired connector is also available for solid state auto switches. For details, refer to pages 1784 and 1785 in Best Pneumatics No. 3. ∗ Normally closed (NC = b contact) solid state auto switches (D-F9G/F9H) are also available. For details, refer to page 1746 in Best Pneumatics No. 3. ∗ When installing the D-P4DW쏔, use the BMG7-032 auto switch mounting bracket. 22 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Series MGP Auto Switch Mounting 2 Auto Switch Mounting Brackets/Part No. Applicable Cylinder Series: MGPM, MGPL, MGPA Applicable auto switches D-M9쏔/M9쏔V D-M9쏔W/M9쏔WV D-M9쏔A/M9쏔AV D-A9쏔/A9쏔V D-P3DW Bore size (mm) ø12 to ø100 ø25 to ø100 Auto switch mounting bracket part no. — BQ6-032S Auto switch mounting bracket fitting parts lineup/Weight — q Hexagon socket head cap screw (M2.5 x 6 L) w Auto switch mounting bracket (nut) Weight: 5 g Surfaces with auto switch mounting slot Surfaces with auto switch mounting slot Auto switch mounting surfaces q Insert the protrusion on the bottom of the auto switch into the Auto switch mounting screw Auto switch Mounting of auto switch • When tightening the auto switch mounting screw, use a watchmakers’ screwdriver with a handle 5 to 6 mm in diameter. mating part of the auto switch mounting bracket and fix the auto switch and the auto switch mounting bracket temporarily by tightening the attached hexagon socket head cap screw (M2.5 x 9.5 L) 1 to 2 turns. w Insert the temporarily tightened mounting bracket into the mating groove of the cylinder tube, and slide the auto switch onto the cylinder tube through the groove. e Check the detecting position of the auto switch and fix the auto switch firmly with the hexagon socket head cap screw (M2.5 x 6 L, M2.5 x 9.5 L).∗ r If the detecting position is changed, go back to step w. ∗ The hexagon socket head cap screw (M2.5 x 6 L) is used to fix the mounting bracket and cylinder tube. This enables the replacement of the auto switch without adjusting the auto switch position. Note 1) Ensure that the auto switch is covered with the mating groove to protect the auto switch. Note 2) The tightening torque for the hexagon socket head cap screw (M2.5 x 6 L, M2.5 x 9.5 L) is 0.2 to 0.3 N·m. Note 3) Tighten the hexagon socket head cap screws evenly. Tightening Torque for Auto Switch Mounting Screw (N·m) Auto switch model D-M9쏔(V) D-M9쏔W(V) D-M9쏔A(V) D-A9쏔(V) Tightening torque Hexagon socket head cap screw (with auto switch) (M2.5 x 9.5 L) 0.05 to 0.15 0.10 to 0.20 Hexagon socket head cap screw (M2.5 x 6 L) BQ6-032S Auto switch mounting bracket Note) Auto switch mounting brackets and auto switches are enclosed with the cylinder for shipment. For an environment that needs the water-resistant auto switch, select the D-M9쏔A(V) type. 23 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Prior to Use Auto Switch Connection and Example Basic Wiring Solid state 3-wire, PNP Solid state 3-wire, NPN Brown Main circuit of switch 2-wire (Solid state) 2-wire (Reed) Brown Load Brown Load Black Main circuit of switch Blue Indicator protection circuit, etc. Main circuit of switch Black Load Blue Blue Brown Load ∼ Blue (Power supply for switch and load are separate.) Brown Brown Main circuit of switch Load Black Brown Indicator protection circuit, etc. Main circuit of switch ∼ Load Load Blue Blue Blue Example of Connection with PLC (Programmable Logic Controller) • Sink input specifications 3-wire, NPN Black Auto switch • Source input specifications 3-wire, PNP Black Input Brown Auto switch Connect according to the applicable PLC input specifications, as the connection method will vary depending on the PLC input specifications. Input Brown Blue Blue COM COM PLC internal circuit PLC internal circuit 2-wire 2-wire Brown Input Auto switch Blue Input Brown COM Auto switch Blue COM PLC internal circuit PLC internal circuit Example of AND (Series) and OR (Parallel) Connection • 3-wire AND connection for NPN output (Using relays) Auto switch 1 Auto switch 2 Brown Black Relay Blue AND connection for NPN output (Performed with auto switches only) Load Relay contact Brown Black Relay Blue Auto switch 1 Auto switch 2 Brown Black Blue Load OR connection for NPN output Auto switch 1 Brown Black Blue Auto switch 2 Brown Black Blue Load Brown Black Blue The indicator lights will light up when both of the auto switches are in the ON state. • 2-wire 2-wire with 2-switch AND connection Brown When two auto switches are connected in series, malfunction may occur because the load voltage will decrease in the ON state. The indicator lights will light up when both of the auto switches are in the ON state. 2-wire with 2-switch OR connection (Solid state) (Reed) Because there is no leakage current, the load Auto switch 1 Auto switch 1 voltage will not increase Blue Blue in the OFF state. However, depending on Brown Brown the number of auto Auto switch 2 Auto switch 2 switches in the ON state, Blue Blue the indicator lights may sometimes grow dim or Load voltage at ON = Power supply voltage − Residual voltage x 2 pcs. Load voltage at OFF = Leakage current x 2 pcs. x Load impedance not light up, due to the = 24 V − 4 V x 2 pcs. = 1 mA x 2 pcs. x 3 kΩ dispersion and reduction = 16 V =6V of the current flowing to the auto switches. Example: Power supply voltage 24 VDC Example: Load impedance 3 kΩ Auto switch internal voltage drop 4 V Auto switch leakage current 1 mA Load Brown Load When two auto switches are connected in parallel, malfunction may occur because the load voltage will increase in the OFF state. 24 Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com Global Manufacturing, Distribution and Service Network Worldwide Subsidiaries America North & South America Asia/Oceania Europe/Africa U.S.A. SMC Corporation of America SRI LANKA (Distributor) Electro-Serv(Pvt.)Ltd. CZECH REPUBLIC SMC Industrial Automation CZ s.r.o. CANADA SMC Pneumatics (Canada) Ltd. IRAN (Distributor) Abzarchian Co. Ltd. HUNGARY SMC Hungary Ipari Automatizálási Kft. MEXICO SMC Corporation(México), S.A. de C.V. U.A.E. (Distributor) Machinery People Trading Co. L.L.C. 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PW-10M-PP Courtesy of Steven Engineering, Inc.-230 Ryan Way, South San Francisco, CA 94080-6370-Main Office: (650) 588-9200-Outside Local Area: (800) 258-9200-www.stevenengineering.com
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