Catalog C-004 Rev. F

Transcription

Catalog C-004 Rev. F
y
abilit
p
a
C
e
t
e
l
p
vides Com
ro
Experience
P
Positronic
Mission Statemen
t
“To utilize produc
t flexibility and ap
assistance to pres
plication
ent quality interco
nnect solutions
which represent va
lue to customers wo
rldwide.”
• Founded in 1966
• Involvement in the development of international connector
specifications through EIA®, IEC and ISO as well as PICMG®.
• Introduction of new and unique connector products to the electronics industry.
• Patent holder for many unique connector features and manufacturing techniques.
• Vertically integrated manufacturing – raw materials to finished connectors.
Technology
• E
xpertise with solid machined contacts provides a variety of high reliability
connectors including high current density power connectors.
• Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military
and customer-specified requirements.
• In-house design and development of connectors based on market need or
individual customer requirements.
• Internal manufacturing capabilities include automatic precision contact machining,
injection molding, stamping, plating operations and connector assembly.
•M
anufacturing locations in southwest Missouri, U.S.A. (headquarters);
Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441.
Support
•Q
uality Systems: Select locations qualified to ISO 9001, ISO 14001,
AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable
products qualified to MIL-DTL-24308, AS39029, DSCC 85039,
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
• Compliance to a variety of international and customer specific
environmental requirements.
•L
arge in-house inventory of finished connectors. Customer
specific stocking programs.
• Factory direct technical sales support in major cities worldwide.
• One-on-one customer support from worldwide factory locations.
• World class web site.
• Value-added solutions and willingness to develop custom products with reasonable price and delivery.
Regional Headquarters
Springfield, MO
Products described within this catalog may be
protected by one or more of the following US patents:
#4,900,261† #5,255,580 #5,329,697
#6,260,268 #6,835,079 #7,115,002
†Patented in Canada, 1992
Other Patents Pending
Auch, France
Singapore
Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code)
FOR MANUFACTURERS is 28198
POSITRONIC® IS AN ITAR REGISTERED COMPANY
Unless otherwise specified, dimensional tolerances are:
1)
2)
3)
4)
±0.001
±0.003
±0.005
±0.015
inches
inches
inches
inches
[0.03
[0.08
[0.13
[0.38
mm]
mm]
mm]
mm]
for
for
for
for
male contact mating diameters.
contact termination diameters.
all other diameters.
all other dimensions.
Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs
such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®, PosiBand®,
PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent
and Trademark Office.
CONNECTOR DESCRIPTIONS
COMBINATION D-subminiature
STANDARD AND HIGH DENSITY
CB series connectors are available in standard density v ersions,
which have fixed size 20 signal contacts and size 8 power,
shielded, high voltage and air contacts. High density CB series
connectors offer fixed size 22 signal contacts, size 8 contacts
or size 16 power contacts. These connectors are available in
various performance levels for best cost/performance ratio.
Thermocouple contact options are also available.
COMBINATION D-SUBMINIATURE
CRIMP CONTACTS
STANDARD AND HIGH DENSITY
CBC series connectors offer crimp removable contacts for signal,
power, shielded, high voltage and air contacts applications.
These connectors are available in standard and high density
versions. Thermocouple contact options are also available.
COMBINATION CONTACT
DUAL PORT CONNECTORS
CBDP series. Offers seventeen different combinations of power
and signal contact stacked assemblies. Size 20 signal contacts
and size 8 power contacts.
INPUT POWER CONNECTORS
(MicroTCA) - QB SERIES
QB series. Positronic was privileged to have participated in the
development of the MicroTCA specification. Positronic is proud
to announce the release of connectors for use in MicroTCA modules for power input. QB series offers board mount connectors
for power modules, and cable connectors for bringing power
to modules. QB series meet requirements of the MicroTCA
Specification for 48V and 24V systems.
COMBO-D CONNECTOR SAVERS ACBDP and ACBMP SERIES
ACBDP and ACBMP series. Combo-D connector savers
with size 20 and size 8 contacts. Available for all standard
Combo-D variants in shell sizes 1 through 6.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
i
GENERAL INFORMATION
Combo-D
D-Sub
TABLE OF CONTENTS
Positronic
connectpositronic.com
G E N E R A L
I N F O R M A T I O N
Temperature Rise Curves.......................................................................................................................................................1-2
C B D / cbm
S eries
CBD/CBM SERIES
CBD/CBM Series Introduction ...............................................................................................................................................3
Technical Characteristics .......................................................................................................................................................4
Contact Variants ....................................................................................................................................................................5
Standard Shell Assembly .......................................................................................................................................................6
Code 2 Solder Cup Connector and
Code 3, 35, 36 and 37 Straight Printed Board Mount Connector .......................................................................................7
Code 5, 55 and 57 Right Angle (90°) Printed Board Mount Connector .................................................................................8
Code 5, 55 and 57 Shell Size 6 - Right Angle (90°) Printed Board Mount Connector ............................................................9
Code 7, 75 and 77 Metric System Right Angle (90°) Printed Board Mount Connector ..........................................................10
Right Angle (90°) and Straight Printed Contact Hole Pattern with
0.078 [1.98] ø, 0.094 [2.39] ø and 0.125 [3.18] ø Power Contacts .....................................................................................11-12
Right Angle (90°) Printed Board Contact Hole Pattern with 0.125 [3.18] ø Power Contacts ..................................................13-14
Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and
Code 85 Right Angle (90°) Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts ................15
Straight Printed Board Mount Contact Hole Pattern with
FDS4201D and MDS4201D Shielded Contacts...................................................................................................................16-17
Right Angle (90°) Printed Board Mount Contact Hole Pattern with
FRT4201D and MRT4201D Shielded Contacts....................................................................................................................18-19
Code 93 Compliant Press-fit Connector and Temperature Rise Curve ..................................................................................20
Ordering Information ..............................................................................................................................................................21
CBC SERIES
C B C
S eries
CBDD/CBHD SERIES
CBC Series Introduction ........................................................................................................................................................22
C B D D /
cbhd
S eries
CBCD SERIES
CBDD/CBHD Series Introduction and Technical Characteristics ..........................................................................................27-28
Contact Variants.....................................................................................................................................................................28
Code 21 Solder Cup Connector and
Code 3, 35, 36 and 37 Straight Printed Board Mount Connector .......................................................................................30
Code 4, 45 and 47 Right Angle (90°) Printed Board Mount Connector .................................................................................31-33
Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and
Code 84 Right Angle (90°) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts .................34
Code 85 Right Angle (90°) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts and
Code 93 Compliant Press-Fit Connector ............................................................................................................................35
Printed Board Mount Contact Hole Pattern............................................................................................................................36
Ordering Information .............................................................................................................................................................. 37-38
ii
continued on next page . . .
TABLE OF CONTENTS
C B C D
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
S eries
C B D P b / cbdpc
QB SERIES
CBCD Series Introduction ....................................................................................................................................................39
Technical Characteristics .......................................................................................................................................................39-40
S eries
Combo-Dual Port Series Introduction ....................................................................................................................................43
Technical Characteristics ....................................................................................................................................................... 43-44
Contact Variants .................................................................................................................................................................... 44
Right Angle (90°) Printed Board Mount Connector ................................................................................................................45
Right Angle (90°) Printed Board Mount Contact Hole Pattern ................................................................................................46-47
S eries
( M i c r o T C A )
CONNECTOR SAVERS
Q B
C onnector
UNIQUE FEATURES
QB Series Introduction and Temperature Rise Curve ............................................................................................................49
Technical Characteristics and Air Cooled Ruggedized MicroTCA® Systems .........................................................................50
Right Angle (90°) Printed Board Mount Connector - 48 Volt and
Right Angle (90°) Printed Board Mount Contact Hole Pattern - 48 Volt................................................................................51
Right Angle (90°) Printed Board Mount Connector - 24 Volt and
Right Angle (90°) Printed Board Mount Contact Hole Pattern - 24 Volt................................................................................52
Code Q Cable Connector; Electrical Bridge and
Standard D-subminiature Mounting Bracket........................................................................................................................53
Code 11 and 12 Removable Crimp Power Contacts and
Code 0, 11 and 12 Removable Signal Contacts..................................................................................................................54
Male Ordering Information - Dual Port and Male Ordering Information - Uni Port Connectors................................................55
Female Ordering Information - Cable Connectors...................................................................................................................56
savers
ACBDP/ACBMP Series Introduction ......................................................................................................................................57
ACBDP/ACBMP Series Size 20 and Size 8 Contact Variants ................................................................................................58
Male to Female Connector Saver and Jackscrew Systems ..................................................................................................59
Ordering Information ............................................................................................................................................................60
Visit our web site for the latest catalog updates and supplements at
w w w. c o n n e c t p o s i t ro n i c . c o m / c o m b o - d / c a t a l o g s
iii
REMOVABLE CONTACTS
continued on next page . . .
SPECIAL OPTIONS
TABLE OF CONTENTS
Positronic
unique
Combo-D
D-Sub
F E A T ures
APPLICATION TOOLS
Unique Features Introduction and Sequential Mating Contacts .............................................................................................61
Size 8 Contact Stabilization Feature ......................................................................................................................................62
Combo-D Connectors with 100 AMP High Current Removable Crimp Power Contacts Technical Characteristics
and 100 AMP High Current Removable Crimp Power Contacts (for use with 8 AWG wire) .................................................63
Selectively Loaded Combo-D Connectors for use with 100 AMP
High Current Removable Crimp Power Contacts and Temperature Rise Curve ..................................................................64
Size 8 Straight Printed Board Mount High Voltage Contact ...................................................................................................65
Size 8 Right Angle (90°) Printed Board Mount High Voltage Contact .....................................................................................65
Size 8 Bus Bar Power Contacts.............................................................................................................................................66
Size 8 Integral Blind Mate Guide ...........................................................................................................................................66
Customer Specified Contact Termination Length ..................................................................................................................67
R emovable
contacts
QPL LISTING
Removable Contact Technical Characteristics .......................................................................................................................68-69
What makes PosiBand® contact interface significant .............................................................................................................69
Size 22 Crimp and Removable Signal Crimp Contacts...........................................................................................................70-71
Size 22 Removable Thermocouple Signal Crimp Contact ......................................................................................................71
Size 20 Crimp and Removable Crimp Signal Contact ............................................................................................................72-73
Size 20 Removable Thermocouple Crimp Signal Contact ......................................................................................................74
Size 16 Removable Crimp Power Contacts ...........................................................................................................................74
Size 8 Removable Crimp Power Contacts .............................................................................................................................75
Size 8 Removable Solder Cup Power Contacts......................................................................................................................75
Size 8 Removable High Voltage Power Contacts ..................................................................................................................76
Size 8 Straight Printed Board Mount Power Contact .............................................................................................................76
Size 8 Right Angle (90°) Printed Board Power Contact .........................................................................................................77
Size 8 Removable Shielded Contact .....................................................................................................................................78
Size 8 Straight Printed Board Mount Shielded Contact .........................................................................................................79
Size 8 Right Angle (90°) Printed Board Shielded Contact ......................................................................................................79
Size 8 Removable Air Line Couplers ......................................................................................................................................80
S P E C I A L
O P T I O N S
Modification (MOS) Suffixes ...................................................................................................................................................81
A pplication
T ools
Introduction............................................................................................................................................................................82
Contact Reels for Automatic Pneumatic Crimp Tools.............................................................................................................82
Contact Application Tools Cross Reverence List ...................................................................................................................83-84
Suggested Printed Board Hole Sizes For Compliant Press-Fit Connectors.............................................................................85
Compliant Press-Fit Connector Installation Tools....................................................................................................................86
qpl
listing
Positronic offers a wide variety of QPL connector products...................................................................................................87
iv
®
s
s
e
n
r
a
H
&
e
l
b
Ca Assemblies
Many Industries Served including:
• Aerospace
• Datacom / Telecom
• Medical
• Industrial
• Military / Defense
• Transit / Rail
Support Capabilities:
• Design, development, engineering
support, and documentation
• Build to customer print
• Assist in expansion of qualified
suppliers on BOM
• Select facilities certified to
ISO 9001 and AS9100
• Adherence to IPC-620 standards
• Product prototyping and
first articles
• Electrical and
mechanical testing
&
Products
Services
• Cable and harness assemblies
• Flex circuit assemblies
• Coaxial cable assemblies
• Kitting services
• EMI/RFI shielded assemblies
• Box builds
• Hermetic assemblies
S A VE T I M E A N D M O N E Y ! L e t Posit ronic sup p ort you b y c a blizin g
yo u r C B D / C B M / C B C / CBCD / QB c onne c t or se le c t io n .
For more details contact Technical Sales or visit our web site at: http://www.connectpositronic.com/cable-assemblies
v
GENERAL INFORMATION
Combo-D
D-Sub
GENERAL INFORMATION
Positronic
TEMPERATURE RISE CURVES FOR SIZE 8, 10 AND 12 AWG WIRE
7W2
100
RATED CURRENT (AMPS)
90
Test conducted in accordance with UL1977.
All power contacts under load.
80
70
MC4008D:Curve developed using a mated CBD7W2F57
8 AWGand CBC7W2M loaded with MC4008D contacts
terminated to 8 AWG wire.
60
CBD7W2
with 8 AWG
50
40
CBD7W2
with 10 AWG
30
20
CBD7W2
with 12 AWG
10
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130 140
TEMPERATURE RISE (ºC)
21WA4
100
MC4008D:Curve developed using a mated CBD21WA4F57 8 AWGand CBC21WA4M loaded with MC4008D contacts
MC4010D:Curve developed using a mated CBD21WA4F36
10 AWGand CBC21WA4M loaded with MC4010D contacts
MC4012D:Curve developed using a mated CBD21WA4F55
12 AWGand CBC21WA4M loaded with MC4012D contacts
90
80
70
60
CBD21WA4
with 8 AWG
50
40
CBD21WA4
with 10 AWG
30
20
CBD21WA4
with 12 AWG
10
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130 140
8W8
100
90
80
70
60
CBD8W8
with 8 AWG
50
40
30
20
10
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130 140
1
CBD8W8
with 10 AWG
C4010D:Curve developed using a mated CBD8W8F36
M
CBD8W8
with 12 AWG
GENERAL INFORMATION
Combo-D
D-Sub
GENERAL INFORMATION
Positronic
TEMPERATURE RISE CURVE FOR STANDARD AND
HIGH CONDUCTIVITY CONTACT MATERIAL
3W3
100
90
80
CBD3W3 with
*C4008DS
70
60
Standard Material:Curve developed using a mated CBD3W3F
loaded with FC4008D contacts and
CBD3W3M loaded with MC4008D contacts
CBD3W3 with
*C4008D
50
40
High Conductivity:Curve developed using a mated CBD3W3F
loaded with FC4008DS c
ontacts and
CBD3W3M loaded with MC4008DS contacts terminated to
8 AWG wire.
30
20
10
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
* indicates contact gender
8W8
100
90
Standard Material:Curve developed using a mated CBD8W8F
loaded with FC4008D contacts and
CBD8W8M loaded with MC4008D contacts
High Conductivity:Curve developed using a mated CBD8W8F
loaded with FC4008DS c
ontacts and
CBD8W8M loaded with MC4008DS contacts terminated to
8 AWG wire.
80
70
50
CBD8W8 with
*C4008D
40
30
20
10
0
* indicates contact gender
CBD8W8 with
*C4008DS
60
0
10
20
30
40
50
60
70
80
90
100 110 120 130
HIGH DENSITY 8W2
45
40
35
CBCD8W2 with
*C112N(4)S/AA
30
25
20
CBCD8W2 with
*C112N(4)/AA
15
10
5
0
0
10
20
30
40
50
60
70
80
90
100 110 120 130
Standard Material:Curve developed using a mated
CBCD8W2M loaded with
MC112N/AA-133.0 contacts and
CBCD8W2S loaded with FC112N4/AA contacts terminated to 12 AWG wire.
High Conductivity:Curve developed using a mated
CBCD8W2M loaded with
MC112NS-133.0 contacts and CBCD8W2S
loaded with FC112N4S/AA contacts terminated to 12 AWG wire.
2
PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY
THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO
Positronic
STANDARD DENSITY PCB MOUNT
Combo-D
D-Sub
Size 20 Fixed Signal and
Thermocouple Contacts
Size 8 Removable Power, Shielded,
Air and High Voltage Contacts
CBD/CBM SERIES
UL Recognized
File #E49351
CSA Recognized
File #LR54219
DSCC 85039
Telecommunication UL File #E140980
Combo-D series connectors permit mixed contact com-
Power, shielded and high voltage contacts are remov-
binations of power, shielded, air, high voltage and signal
able, having solder and straight and right angle (90°)
contacts within the same connector body. Twenty-two
printed board mount terminations. Power and shielded
connector variants are offered in six standard shell sizes.
contacts are available with crimp terminations. Air contact
Three performance levels of Combo-D series connectors
options are also available, see page 80 for details.
are offered: professional, industrial and military. CBD series
For low level shielding requirements, ferrite inductors
connectors are quality connectors recommended for use in
may be attached to both signal and power contacts of
sheltered, non-corrosive indoor and outdoor environments
connectors having contact terminations which are straight
having normal ventilation, but without temperature or
or right angle (90°) for printed board mounting applications.
humidity controls. Signal contacts are offered with open
For additional information contact Technical Sales.
entry professional level or PosiBand closed entry industrial
The female power contacts feature the Large Surface
level signal contacts. CBD series connectors meet perfor-
Area (L.S.A.) closed entry contact design which provides
mance requirements of IEC 60807-2, Performance Level
maximum mating surfaces between male and female con-
One or Two. CBM series connectors are military quality
tacts and reduced contact resistance during operation.
connectors recommended for use in sheltered, mildly cor-
A wide assortment of printed board mounting hardware,
rosive environments having a wide range of temperature,
cable support hoods, and locking systems is available from
pressure and humidity changes. CBM series connectors
stock.
will meet the applicable performance requirements of
A blind mating system is available for applications requir-
DSCC 85039.
ing connector coupling in recessed areas or mobile power
Combo-D series connectors utilize precision machined
coupling systems.
signal contacts.
Connector variants are available with
Straight and right angle (90°) PCB mount thermocouple
contact terminations for solder and straight and right angle
contacts are available, please contact Technical Sales for
(90°) printed board mount terminations featuring a choice
details.
of inch or metric printed board footprints.
3
Combo-D
D-Sub
Positronic
TECHNICAL CHARACTERISTICS
Insulator:
Glass filled polyester per ASTM D 5927
UL 94V-0, blue color, and composite.
Contacts:
Precision machined copper alloy.
Contact Plating:
Gold flash over nickel plate and gold 0.000050
Signal:
[1.27µ] over nickel plate. Other f
inishes
available upon request, see page 81.
Power:Gold flash over nickel. Other finishes available
upon request, see page 81.
Shielded:For contact platings, see page 68.
High Voltage:
For contact platings, see page 68.
Shells:Steel with tin plate; zinc plate with chromate
seal; stainless steel passivated. Other
materials and finishes available upon request.
Mounting Spacers
Nylon; polyester; copper alloy or steel with zinc
and Brackets:plate and chromate seal or tin plate;
phosphor bronze with tin plate; stainless
steel, passivated.
Push-On Fasteners:Phosphor bronze and beryllium copper with
tin plate.
Jackscrew Systems:Brass or steel with zinc plate and chromate
seal or clear zinc plate or tin plate; stainless
steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
Aluminum; aluminum with electroless nickel
plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.
Non-magnetic versions are available, contact Technical Sales.
MECHANICAL CHARACTERISTICS:
Signal Contacts,
Size 20 contacts, male - 0.040 inch
[1.02mm] diameter. CBD series has open
Fixed:
entry female contacts. PosiBand closed entry
female options are also available. CBM series
has PosiBand closed entry female c
ontacts,
see page 68 for details.
Contact Retention
Signal: 9 lbs. [40N]. Power, shielded
in Insulator:
and high voltage: 22 lbs [98N].
Resistance to
500˚F [260˚C] for 10 seconds duration
per IEC 60512-6.
Solder Iron Heat:
Signal Contact
Solder contacts - 0.042 inch [1.06mm]
Terminations:minimum hole diameter for 20 AWG [0.5 mm2]
wire maximum.
Straight Printed Board Mount – 0.028 inch
[0.71mm] termination diameter.
Right Angle (90°) Printed Board Mount –
0.028 inch [0.71 mm] termination diameter.
Size 8 contact, male – 0.142 inch [3.61mm]
Power Contacts,
mating diameter. Terminations for 6, 8, 10,
Removable, Crimp
or Solder Termination:
12, and 16 AWG. Female contact features
Large Surface Area (L.S.A.) closed entry
contact design utilizing BeCu mechanical
retention member. Closed crimp barrel.
Power Contacts,
Size 8 contact, male – 0.142 inch
Printed Board Mount:
[3.61mm] mating diameter. Printed board
terminations with 0.078 inch [1.98mm], 0.094
inch [2.39mm] and 0.125 inch [3.18mm]
termination diameters.
Shielded Contacts,
See table of cable sizes for contact
Removable:
termination dimensions, page 78.
High Voltage Contacts:
Straight and right angle (90°) terminations –
0.041 inch [1.04mm] minimum hole diameter.
Shells:
Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
Mounting to Jackscrews and riveted fasteners with
Angle Brackets:
0.120 inch [3.05mm] diameter hole, and
threaded riveted fasteners with 4-40 threads
and nylon inserts.
Mounting to Rapid installation push-on fasteners and
Printed Board:
threaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
CBD series, open entry contacts, 500
operations. CBD series, PosiBand closed

entry and CBM series, 1,000 operations. Per
IEC 60512-5.
CBD/CBM SERIES
MATERIALS AND FINISHES:
ELECTRICAL CHARACTERISTICS:
SIZE 20 CONTACTS
Contact Current Rating:
Initial Contact Resistance:
Proof Voltage:
7.5 amperes nominal.
0.008 ohms maximum.
1000 V r.m.s.
SIZE 8 CONTACTS
POWER CONTACTS
Contact Current Rating - Tested per UL 1977:
Standard Contact Material:
0.078 inches diameter / 12 AWG terminations:
See Temperature Rise Curves on page 1 for details.
High Conductivity Contact Material:
8 AWG terminations:
0.0005 ohms max. per
Test 2b.
High Conductivity 0.00035 ohms max. per
Contact Material:
Test 2b.
Proof Voltage:
1000 V r.m.s.
39 amperes.
50 amperes.
70 amperes.
80 amperes.
IEC 60512-2,
IEC 60512-2,
SHIELDED CONTACTS
For electrical characteristics, see page 69.
HIGH VOLTAGE CONTACTS
CONNECTOR
Insulation Resistance:
Clearance and
Creepage Distance:
Working Voltage:
5 G ohms.
0.039 [1.0mm] minimum.
300 V r.m.s.
CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:
-55°C to +125°C.
10 days.
THERMOCOUPLE CONTACTS:
Straight and right angle PCB mount contacts are available, please contact
Technical Sales for details.
Size 20 crimp contacts are available in CBC series, see page 74 for details.
4
Combo-D
D-Sub
Positronic
CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
Note: C
onnectors can be kitted with
all applicable removable contacts,
contact Technical Sales for
connector part number.
SHELL SIZE 1
CBD/CBM SERIES
*1 2WK2
5W1
SHELL SIZE 2
3W3
11W1
7W2
*2 3WK3
SHELL SIZE 3
5W5
9W4
13W3
21W1
17W2
SHELL SIZE 4
8W8
13W6
17W5
21WA4
25W3
27W2
SHELL SIZE 5
24W7
36W4
43W2
SHELL SIZE 6
46W4
Notes:
*1 2WK2
connectors have 1 male and 1 female contacts. Female connector should be loaded with female c
ontact in A2 position.
*2 3WK3
male variant contains 2 male contacts and 1 female contact.
Female variant contains 2 female contacts and 1 male contact
5
47W1
Combo-D
D-Sub
Positronic
STANDARD SHELL ASSEMBLY
Shell Sizes 1 & 2 =
0.265±0.015 [6.73±0.38]
Shell Sizes 3, 4, 5 & 6 =
0.256±0.015 [6.50±0.38]
CBD3W3M00000CBD5W5M00000
B
B1
K
D1
E
M
10° Typ.
G
0.050±0.010
[1.27±0.25]
D
H
0.039±0.010
[0.99±0.25]
C
A
CBD/CBM SERIES
RECOMMENDED MATING DIMENSIONS
Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
0.220 [5.59]
Max.
OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)
OPTIONAL SHELL ASSEMBLY (0, 02)
0.120±0.010 [3.05±0.25]
0.055±0.015
[1.407±0.38]
SHELL SIZES
SHELL SIZE 1 MALE
SHELL SIZE 1 FEMALE
SHELL SIZE 2 MALE
SHELL SIZE 2 FEMALE
SHELL SIZE 3 MALE
SHELL SIZE 3 FEMALE
SHELL SIZE 4 MALE
SHELL SIZE 4 FEMALE
SHELL SIZE 5 MALE
SHELL SIZE 5 FEMALE
SHELL SIZE 6 MALE
SHELL SIZE 6 FEMALE
Ø0.120±0.005 [Ø3.05±0.13]
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
[
D
±0.005
[0.13]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
0.032 [0.81]
Total diametral float
6
Positronic
Combo-D
D-Sub
SOLDER CUP CONNECTOR
CODE 2
20 AWG max.
[0.5 mm2]
CBD/CBM SERIES
0.125
[3.18]
Fixed female
jackscrews
Fixed female
jackscrew
For solder cup contacts,
specify codae 2 in step 4
of ordering information.
0.345
[8.76]
Fixed male
jackscrew
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical part number: CBD7W2M200T60
Typical part number: CBD7W2M200T0
CBD17W2F200E0 with FS4008D contacts.
CBD17W2M55B30T20
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
CODE 3, 35, 36 AND 37
For Code 93 Press-Fit Board Mount Connectors, see page 20.
CONTACT
CODE
DØ
3
---------
35
0.078
[1.98]
36
0.094
[2.39]
37
0.125
[3.18]
For straight printed board
mount contacts, specify
code no. in step 4 of
ordering information.
7
Fixed female jackscrews
Swaged spacer with
push-on fastener,
phosphor bronze.
0.010 [0.25]
Nominal
0.170
[4.32]
0.028 Ø
[0.71]
Typical part number: CBD17W2F35S60T2X
0.250
[6.35]
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD MOUNT CONNECTOR
0.220 [5.59] Max.
WITH 0.078 [1.98] Ø POWER CONTACTS
CODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSION
See temperature rise curves on pages 1 and 2
Fixed female
jackscrews
±0.008
Specify code 5
or 55 in step 4 of
SHELL SIZE
A
B
C
D
SHELL SIZE 1
1.204
[30.58]
0.984
[24.99]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 2
1.532
[38.91]
1.312
[33.32]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 3
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 4
2.720
[69.09]
2.500
[63.50]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 5
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.283
[7.19]
0.339
[8.61]
0.112
[2.84]
Typ.
0.112
[2.84] Typ.
0.112
[2.84] Typ.
Numbering shown is rear view of
male and face view of female.
Typical part number:
CBD17W2M55R7NT20
Push-on fastener,
beryllium copper.
0.078 [1.98] Ø
0.451
[11.46]
CBD36W4F55R7NT2X
0.028 [0.71] Ø
0.170 [4.32] Nominal
CBD/CBM SERIES
CBD***R7*** 0.283 [7.19] CONTACT EXTENSION
0.220 [5.59] Max.
See temperature rise curves on pages 1 and 2.
Fixed female
jackscrews
±0.008
Specify code 5
or 57 in step 4 of
SHELL SIZE
A
B
C
D
SHELL SIZE 1
1.204
[30.58]
0.984
[24.99]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 2
1.532
[38.91]
1.312
[33.32]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 3
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 4
2.720
[69.09]
2.500
[63.50]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 5
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.283
[7.19]
0.112
[2.84] Typ.
0.112
[2.84] Typ.
0.810
[20.57]
CBD17W2M57R7NT20
0.112 [2.84] Typ.
Push-on fastener,
0.170 [4.32] beryllium copper.
Nominal
0.810
[20.57]
0.125 [3.18] Ø
CBD36W4F57R7NT2X
8
Positronic
SHELL SIZE 6
CONNECTOR VARIANT 46W4
CBD/CBM SERIES
0.451[11.46]
0.283[7.19]-Specify
code 5 or 55 in step 4
of ordering information
2.720
[69.09]
0.507[12.88]
Numbering shown is rear view
of male and face view of female
0.112[2.84] Typ.
CBD46W4M55R7NT20
±0.008
2.500
[63.50]
0.170[4.32]
Nominal
Push-on fastener,
beryllium copper
0.078[1.98] Ø
0.028[0.71] Ø
SHELL SIZE 6
CODE 5 OR 57, 0.283 [7.19] CONTACT EXTENSION
CONNECTOR VARIANT 46W4
0.451[11.46]
0.283[7.19]-Specify code 5
or 57 in step 4 of
ordering information
CBD46W4M57R7NT20
9
2.720
[69.09]
0.810
[20.57]
0.112[2.84] Typ.
0.170[4.32]
Nominal
±0.008
2.500
[63.50]
male and face view of female
Push-on fastener,
beryllium copper
0.125[3.18] Ø
0.028[0.71] Ø
Combo-D
D-Sub
Combo-D
D-Sub
0.125 [3.18] Ø
Typ.
0.220 [5.59]
Max.
Positronic
METRIC SYSTEM right angle (90°) PRINTED BOARD MOUNT CONNECTOR
±0.008
Fixed female
jackscrews
SHELL SIZE
A
B
C
D
SHELL SIZE 1
1.204
[30.58]
0.984
[24.99]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 2
1.532
[38.91]
1.312
[33.32]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 3
2.072
[52.63]
1.852
[47.04]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 4
2.720
[69.09]
2.500
[63.50]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 5
2.626
[66.70]
2.406
[61.11]
0.470
[11.94]
0.370
[9.40]
0.520
[13.21]
0.100 [2.54] Typ.
Specify code 7
or 75 in step 4 of
0.100 [2.54] Typ.
0.420
[10.67]
of male and face view of female.
0.100 [2.54]
Typ.
0.170 [4.32]
Nominal
CBD17W2M75R70T20
0.125 [3.18] Ø
Typ.
0.220 [5.59]
Max.
CBD/CBM SERIES
0.078 [1.98] Ø
0.024 [0.61] Ø
CBD36W4M75R70T20
METRIC SYSTEM right angle (90°) PRINTED BOARD MOUNT CONNECTOR
Fixed
female jackscrews
±0.008
SHELL SIZE
A
B
C
D
SHELL SIZE 1
1.204
[30.58]
0.984
[24.99]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 2
1.532
[38.91]
1.312
[33.32]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 3
2.072
[52.63]
1.852
[47.04]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 4
2.720
[69.09]
2.500
[63.50]
0.420
[10.67]
0.370
[9.40]
SHELL SIZE 5
2.626
[66.70]
2.406
[61.11]
0.470
[11.94]
0.370
[9.40]
0.810
[20.57]
0.100 [2.54] Typ.
Specify code 7
or 77 in step 4 of
0.810 [20.57]
CBD17W2M77R70T20
0.100 [2.54]
Typ.
0.100 [2.54] Typ.
0.125 [3.18] Ø
0.170 [4.32]
Nominal
0.024 [0.61] Ø
CBD36W4M77R70T20
10
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] Ø
POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH
0.078 [1.98] Ø, 0.094 [2.39] Ø AND 0.125 [3.18] Ø POWER CONTACTS
Hole identification shown for male connector; use mirror image for female connector.
Mount connector with mating face positioned to follow direction of arrows.
0.218 [5.54] TYP.
0.162 [4.11] TYP.
0.135
[3.43] TYP.
Y
0.054 [1.37]
TYP.
0.270 [6.86] TYP.
0.270 [6.86]
TYP.
Y
CBD/CBM SERIES
X
X
0.492
[12.50]
TYP.
0.656 [16.66]
TYP.
0.492 [12.50] TYP.
2WK2
5W1
0.108 [2.74] TYP.
0.656 [16.66] TYP.
7W2
3W3/3WK3
0.108 [2.74] TYP.
0.108 [2.74] TYP.
0.162 [4.11] TYP.
X
0.268 [6.81] TYP.
0.216 [5.49]
0.034 [0.86]
0.163 [4.14]
Y
0.216 [5.49] TYP.
Y
0.570 [14.48] TYP.
0.306 [7.77]
0.926 [23.52] TYP.
0.656 [16.66] TYP.
0.570 [14.48] TYP.
0.926 [23.52] TYP.
5W5
11W1
X
9W4
0.055 [1.38] TYP.
0.108 [2.74] TYP.
Y
0.054 [1.37]
0.109 [2.77] TYP.
0.109 [2.77] TYP.
0.218 [5.52] TYP.
Y
0.926 [23.52] TYP.
0.055 [1.38] TYP.
X
0.544 [13.82] TYP.
0.926 [23.52] TYP.
0.306 [7.77] X
0.570 [14.48] TYP.
0.926 [23.52] TYP.
0.707 [17.95]
0.650 [16.51] TYP.
0.109 [2.77] TYP.
0.250 [6.35] TYP.
Y
0.652 [16.56]
0.150 [3.81] TYP.
0.092 [2.34]
0.265 [6.73] TYP.
0.600 [15.24]
0.900 [22.86] TYP.
13W6
8W8
0.275 [6.99] TYP.
0.343 [8.71]
0.109 [2.77] TYP.
X
1.250 [31.75] TYP.
1.250 [31.75] TYP.
Y
X
21W1
17W2
13W3
Y
For “X” and “Y”
dimensions, see chart
on page 12.
0.893 [22.68] TYP.
0.618 [15.70] TYP.
0.109 [2.77] TYP.
Y
X
1.250 [31.75] TYP.
0.055 [1.38] TYP.
X
0.618 [15.70]
0.055 [1.38] TYP.
1.250 [31.75] TYP.
21WA4
17W5
NOTE: For suggested printed board recommended drill hole sizes,
plating and finished hole sizes for compliant contact termination
positions, see page 85.
For press-fit connector installation tools, see page 86.
11
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest
Suggest
Suggest
Suggest
Suggest
0.045
0.098
0.114
0.145
0.123
[1.14] Ø hole for signal contact termination positions.
[2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.
±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] Ø
POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH
0.078 [1.98] Ø, 0.094 [2.39] Ø AND 0.125 [3.18] Ø POWER CONTACTS
0.893 [22.68] TYP.
0.055 [1.38] TYP.Y
X
0.893 [22.68] TYP.
0.109 [2.77] TYP.
Y
X
0.055 [1.38] TYP.
0.618 [15.70]
CBD/CBM SERIES
0.109 [2.77] TYP.
1.250 [31.75]TYP.
1.250 [31.75] TYP.
27W2
25W3
0.810 [20.57] TYP.
0.109 [2.77] TYP.
0.270 [6.86] TYP.
0.055 [1.38] TYP.
Y
Y
X
0.270 [6.86]
0.109 [2.77] TYP.
1.203 [30.56] TYP.
24W7
36W4
0.810 [20.57]
X
X
0.540 [13.72]
0.109 [2.77] TYP.
Y
0.810 [20.57]
X
0.109 [2.77] TYP.
Y
0.055 [1.38] TYP.
0.055 [1.38] TYP.
1.203 [30.56] TYP.
1.203 [30.56] TYP.
47W1
43W2
CODE
NO.
0.900 [22.86]
0.650 [16.51]
A
0.060 [1.52]
B
0.120 [3.05]
1.250 [31.75]
NEW!
36
55
7
0.045
0.098
0.114
0.145
0.123
[1.14] Ø hole for signal contact termination positions.
±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.
Y
A
B
0.112
[2.84]
0.056
[1.42]
0.050
[1.27]
0.100
[2.54]
0.112
[2.84]
0.056
[1.42]
0.056
[1.42]
0.112
[2.84]
0.100
[2.54]
0.050
[1.27]
0.050
[1.27]
0.100
[2.54]
37
5
46W4
X
3
35
Suggest
Suggest
Suggest
Suggest
Suggest
X
0.540 [13.72]
1.203 [30.56] TYP.
X
X
75
NOTE: For suggested printed board recommended drill hole sizes,
plating and finished hole sizes for compliant contact termination
positions, see page 85.
12
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD CONTACT HOLE PATTERN
0.218 [5.54] TYP.
0.162 [4.11] TYP.
0.135 [3.43]
TYP.
Y
A
A
0.054 [1.37]
TYP.
0.270 [6.86] TYP.
A
0.270 [6.86]
TYP.
Y
A
CBD/CBM SERIES
X
X
0.492
[12.50]
TYP.
5W1
2WK2
A
X
3W3/3WK3
0.570 [14.48] TYP.
0.306 [7.77]
9W4
0.544 [13.82] TYP.
Y
A
0.109 [2.77] TYP.
0.055 [1.38] TYP.
0.109 [2.77] TYP.
0.265 [6.73] TYP.
1.250 [31.75] TYP.
8W8
0.275 [6.99] TYP.
0.343 [8.71]
0.109 [2.77] TYP.
A
0.092 [2.34]
17W5
0.707 [17.95]
Y
0.652 [16.56]
1.250 [31.75] TYP.
0.109 [2.77] TYP.
For “A”, “B”,
“X” and “Y”
dimensions, see
chart on page 14.
X
13W6
0.893 [22.68] TYP.
0.618 [15.70] TYP.
0.109 [2.77] TYP.
A
0.055 [1.38] TYP.
0.618 [15.70]
X
X
21W1
0.600 [15.24]
0.900 [22.86] TYP.
13
0.926 [23.52] TYP.
0.055 [1.38] TYP.
0.926 [23.52] TYP.
0.150 [3.81] TYP.
Y
0.218 [5.52] TYP.
X
0.650 [16.51]
0.250 [6.35] TYP.
1.250 [31.75] TYP.
A
17W2
13W3
A
X
0.108 [2.74] TYP.
0.926 [23.52] TYP.
5W5
X
Y
0.216 [5.49]
0.926 [23.52] TYP.
0.926 [23.52] TYP.
A
0.163 [4.14]
0.570 [14.48] TYP.
Y
A
Y
A
0.570 [14.48] TYP.
0.306 [7.77]
0.054 [1.37]
7W2
A
Y
0.108 [2.74] TYP.
0.216 [5.49] TYP.
0.656 [16.66] TYP.
0.108 [2.74] TYP.
0.108 [2.74] TYP.
0.656 [16.66] TYP.
0.268 [6.81] TYP.
0.034 [0.86]
0.162 [4.11] TYP.
11W1
0.656 [16.66]
TYP.
0.492 [12.50] TYP.
Y
X
1.250 [31.75] TYP.
0.055 [1.38] TYP.
21WA4
Suggest 0.045 [1.14] Ø hole for signal contact termination positions.
Suggest 0.145 [3.68] Ø hole for power contact termination positions.
Suggest 0.123±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.
Combo-D
D-Sub
Positronic
0.893 [22.68] TYP.
0.618 [15.70]
0.893 [22.68] TYP.
0.109 [2.77] TYP.
A
0.055 [1.38] TYP.
1.250 [31.75]TYP.
Y
1.250 [31.75] TYP.
25W3
27W2
0.810 [20.57] TYP.
0.270 [6.86] TYP.
0.540 [13.72]
0.270 [6.86]
B
X
Y
X
0.055 [1.38] TYP.
X
CBD/CBM SERIES
0.109 [2.77] TYP.
A
X
B
0.055 [1.38]
0.109 [2.77] TYP.
1.203 [30.56] TYP.
X
0.109 [2.77] TYP.
1.203 [30.56] TYP.
24W7
36W4
0.810 [20.57]
0.540 [13.72]
X
0.810 [20.57]
X
0.109 [2.77] TYP.
B
0.109 [2.77] TYP.
X
B
0.055 [1.38] TYP.
0.055 [1.38] TYP.
X
1.203 [30.56] TYP.
1.203 [30.56] TYP.
47W1
43W2
0.900 [22.86]
0.650 [16.51]
Y
C
0.060 [1.52]
CODE
NO.
5 & 57
7 & 77
A
0.471
[11.96]
0.390
[9.91]
B
0.415
[10.54]
0.340
[8.64]
C
0.359
[9.12]
0.290
[7.37]
X
0.112
[2.84]
0.100
[2.54]
Y
0.056
[1.42]
0.050
[1.27]
X
0.120 [3.05]
1.250 [31.75]
46W4
Suggest 0.145 [3.68] Ø hole for power contact termination positions.
14
Positronic
Combo-D
D-Sub
WITH FDS4201D OR MDS4201D SHIELDED CONTACTS
CODE 65
Fixed Female Jackscrews
CBD17W2M65S60T20
CBD/CBM SERIES
0.250[6.35]
0.028 Ø
[0.71]
0.170[4.32]
Push-on Fastener, Phosphor Bronze
0.156[3.96]
0.025[0.64]
0.028[0.71] Ø
0.037[0.94]
across points
WITH FRT4201D OR MRT4201D SHIELDED CONTACTS
CODE 85
CBD**85**** 0.283 [7.19] CONTACT EXTENSION
Fixed female
jackscrews
±0.008
SHELL SIZE
A
B
C
D
SHELL SIZE 1
1.204
[30.58]
0.984
[24.99]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 2
1.532
[38.91]
1.312
[33.32]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 3
2.072
[52.63]
1.852
[47.04]
0.339
[8.61]
0.283
[7.19]
SHELL SIZE 4
2.720
[69.09]
2.500
[63.50]
0.339
[8.61]
0.283
[7.19]
*1SHELL SIZE 5
2.626
[66.70]
2.406
[61.11]
0.395
[10.03]
0.545
[13.84]
*1Note:
Shell size 5 connectors are supplied inverted when ordered with
right angle (90°) printed board
mount shielded contacts.
0.156 [3.96]
0.170 [4.32]
Nominal
D - specify code 85
in step 4 of ordering
information
0.112 [2.84] Typ.
0.470 [11.94]
CBD17W2M85R7NT20
15
Push-on fastener,
beryllium copper
0.028
Ø
[0.71]
0.028 [0.71]
Ø 1 place,
0.037 [0.94]
Across points
2 places
0.470 [11.94]
0.112 [2.84]
Typ.
D - specify code 85 in step 4
of ordering information
CBD36W4M85R7NT20
Combo-D
D-Sub
Positronic
STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN
WITH FDS4201D AND MDS4201D SHIELDED CONTACTS
0.100 [2.54]
0.492
[12.50]
TYP.
0.200 [5.08]
0.100 [2.54]
0.200 [5.08]
0.112 [2.84]
0.056 [1.42]
0.108 [2.74] TYP.
0.162 [4.11] TYP.
0.056 [1.42]
0.200 [5.08]
0.100 [2.54]
0.656 [16.66] TYP.
3W3/3WK3
7W2
5W5
0.200 [5.08]
0.100 [2.54]
0.112 [2.84]
0.108 [2.74] TYP.
0.306 [7.77]
0.100 [2.54]
0.112 [2.84]
0.544 [13.82] TYP.
0.570 [14.48] TYP.
0.926 [23.52] TYP.
0.926 [23.52] TYP.
0.926 [23.52] TYP.
17W2
13W3
0.650 [16.51]
0.218 [5.52] TYP.
0.109 [2.77] TYP.
0.926 [23.52] TYP.
0.055 [1.38] TYP.
0.056 [1.42]
0.100 [2.54]
0.150 [3.81]
0.600 [15.24]
0.900 [22.86] TYP.
0.112 [2.84]
1.250 [31.75] TYP.
8W8
0.200 [5.08]
0.707 [17.95]
0.109 [2.77] TYP.
0.200 [5.08]
0.250 [6.35] TYP.
21W1
0.100 [2.54]
0.055 [1.38] TYP.
0.056 [1.42]
0.306 [7.77]
0.570 [14.48] TYP.
9W4
0.200 [5.08]
0.109 [2.77] TYP.
0.200 [5.08]
0.112 [2.84]
0.056 [1.42]
0.054 [1.37]
0.056 [1.42]
0.200 [5.08]
0.100 [2.54]
0.100 [2.54]
0.570 [14.48] TYP.
0.926 [23.52] TYP.
11W1
0.108 [2.74] TYP.
0.200 [5.08]
0.268 [6.81] TYP.
0.034 [0.86]
0.112 [2.84]
0.216 [5.49] TYP.
0.656 [16.66] TYP.
0.108 [2.74] TYP.
0.656 [16.66] TYP.
0.200 [5.08]
0.100 [2.54]
0.216 [5.49]
0.163 [4.14]
0.100
[2.54]
0.200
[5.08]
5W1
0.270 [6.86] TYP.
0.054 [1.37] TYP.
0.100 [2.54]
0.270 [6.86] TYP.
0.492 [12.50] TYP.
2WK2
0.200 [5.08]
0.112 [2.84]
0.056
[1.42]
0.056 [1.42]
0.652 [16.56]
0.275 [6.99] TYP.
0.100 [2.54]
0.343 [8.71]
0.109 [2.77] TYP.
0.055 [1.38] TYP.
0.618 [15.70]
0.092 [2.34]
0.112 [2.84]
0.265 [6.73] TYP.
1.250 [31.75] TYP.
1.250 [31.75] TYP.
13W6
17W5
0.056 [1.42]
0.112 [2.84]
Suggest 0.045 [1.14] Ø hole for signal contact termination position.
16
CBD/CBM SERIES
0.218 [5.54] TYP.
0.162 [4.11] TYP.
0.135 [3.43] TYP.
Positronic
Combo-D
D-Sub
STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN
WITH FDS4201D AND MDS4201D SHIELDED CONTACTS
0.893 [22.68] TYP.
0.618 [15.70] TYP.
0.200 [5.08]
0.100 [2.54]
0.109 [2.77] TYP.
CBD/CBM SERIES
0.056 [1.42]
0.112 [2.84]
0.055 [1.38] TYP.
1.250 [31.75] TYP.
0.100 [2.54]
0.893 [22.68] TYP.
0.109 [2.77] TYP.
0.112 [2.84]
0.056 [1.42]
0.055 [1.38] TYP.
0.200 [5.08]
0.618 [15.70]
1.250 [31.75] TYP.
21WA4
25W3
0.100 [2.54]
0.112 [2.84]
0.893 [22.68] TYP.
0.270 [6.86] TYP.
0.109 [2.77] TYP.
0.200 [5.08]
0.055 [1.38] TYP.
0.056 [1.42]
0.056 [1.42]
1.250 [31.75]TYP.
0.112 [2.84]
0.109 [2.77] TYP.
0.100 [2.54]
1.203 [30.56] TYP.
0.200 [5.08]
27W2
24W7
0.112 [2.84]
0.810 [20.57] TYP.
0.540 [13.72]
0.270 [6.86]
0.100 [2.54]
0.056 [1.42]
0.200 [5.08]
0.112 [2.84]
0.112 [2.84]
1.203 [30.56] TYP.
0.810 [20.57]
0.112 [2.84]
0.200 [5.08]
0.100 [2.54]
0.056 [1.42]
0.540 [13.72]
0.109 [2.77] TYP.
0.055 [1.38] TYP.
1.203 [30.56] TYP.
36W4
0.112 [2.84]
0.112 [2.84]
0.109 [2.77] TYP.
1.203 [30.56] TYP.
43W2
0.200 [5.08]
0.810 [20.57]
0.200 [5.08]
0.100 [2.54]
0.100 [2.54]
0.650 [16.51]
0.055 [1.38] TYP.
0.050 [1.27]
0.100 [2.54] TYP.
0.060 [1.52]
0.120 [3.05]
0.056 [1.42]
47W1
0.900 [22.86]
1.250 [31.75]
46W4
17
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN
WITH FRT4201D AND MRT4201D SHIELDED CONTACTS
0.112
[2.84]
0.162 [4.11] TYP.
0.131 [3.33]
0.100 [2.54]
0.162 [4.11] TYP.
0.200 [5.08]
0.108 [2.74] TYP.
0.056 [1.42]
0.100 [2.54]
0.112 [2.84]
0.056 [1.42]
0.131 [3.33]
0.108 [2.74] TYP.
0.656 [16.66] TYP.
0.200 [5.08]
7W2
0.131 [3.33]
0.100 [2.54]
0.200 [5.08]
0.216 [5.49]
0.112 [2.84]
0.056 [1.42]
0.131 [3.33]
0.100 [2.54]
0.200 [5.08]
0.163 [4.14]
0.306 [7.77]
0.570 [14.48] TYP.
0.112 [2.84]
0.570 [14.48] TYP.
0.926 [23.52] TYP.
0.112 [2.84]
0.926 [23.52] TYP.
0.926 [23.52] TYP.
17W2
0.650 [16.51]
0.200 [5.08]
0.250 [6.35] TYP.
0.100 [2.54]
0.150 [3.81]
0.600 [15.24]
0.131 [3.33]
0.900 [22.86] TYP.
0.112 [2.84]
1.250 [31.75] TYP.
8W8
0.109 [2.77] TYP.
0.131 [3.33]
0.109 [2.77] TYP.
0.056 [1.42]
0.544 [13.82] TYP.
0.109 [2.77] TYP.
0.056 [1.42]
0.652 [16.56]
0.055 [1.38] TYP.
0.306 [7.77]
0.707 [17.95]
0.100 [2.54]
5W5
0.131 [3.33]
0.054 [1.37] TYP.
0.100 [2.54]
0.108 [2.74] TYP.
0.112 [2.84]
0.200 [5.08]
0.056 [1.42]
21W1
0.200 [5.08]
0.131 [3.33]
0.216 [5.49] TYP.
0.656 [16.66] TYP.
0.218 [5.52] TYP.
0.926 [23.52] TYP.
0.055 [1.38] TYP.
0.100 [2.54]
0.034 [0.86]
13W3
0.100 [2.54]
0.200 [5.08]
0.200 [5.08]
0.268 [6.81] TYP.
0.570 [14.48] TYP.
9W4
0.131 [3.33]
3W3/3WK3
11W1
0.108 [2.74] TYP.
0.926 [23.52] TYP.
0.656 [16.66] TYP.
0.131
[3.33]
5W1
0.270 [6.86] TYP.
0.054 [1.37] TYP.
0.131 [3.33]
0.200
[5.08]
0.492 [12.50] TYP.
0.131 [3.33]
2WK2
0.100 [2.54]
0.270 [6.86] TYP.
0.056
[1.42]
0.100 [2.54]
0.200 [5.08]
0.492
[12.50]
TYP.
0.200 [5.08]
0.100
[2.54]
0.056 [1.42]
0.092 [2.34] 0.112 [2.84]
0.265 [6.73] TYP.
0.275 [6.99] TYP.
0.200 [5.08]
0.343
[8.71]
0.100 [2.54]
0.109 [2.77] TYP.
0.131 [3.33]
0.055 [1.38] TYP.
0.618 [15.70]
1.250 [31.75] TYP.
1.250 [31.75] TYP.
13W6
17W5
0.056 [1.42]
0.112 [2.84]
18
CBD/CBM SERIES
0.218 [5.54] TYP.
0.135 [3.43] TYP.
Combo-D
D-Sub
Positronic
right angle (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN
WITH FRT4201D AND MRT4201D SHIELDED CONTACTS
0.893 [22.68] TYP.
CBD/CBM SERIES
0.109 [2.77] TYP.
0.056 [1.42]
1.250 [31.75] TYP.
0.100 [2.54]
0.109 [2.77] TYP.
0.112 [2.84]
0.056 [1.42]
0.131 [3.33]
0.055 [1.38] TYP.
0.112 [2.84]
0.893 [22.68] TYP.
0.200 [5.08]
0.200 [5.08]
0.100 [2.54]
0.618 [15.70] TYP.
0.055 [1.38] TYP.
0.131 [3.33]
0.618 [15.70]
1.250 [31.75] TYP.
21WA4
25W3
0.112 [2.84]
0.056 [1.42]
0.109 [2.77] TYP.
0.200 [5.08]
0.109 [2.77] TYP.
0.374 [9.50]
0.055 [1.38] TYP.
0.075 [1.91]
0.893 [22.68] TYP.
0.100 [2.54]
0.270 [6.86] TYP.
0.131 [3.33]
1.250 [31.75]TYP.
1.203 [30.56] TYP.
0.100 [2.54]
0.200 [5.08]
*1 24W7
27W2
0.200 [5.08]
0.112 [2.84] TYP.
0.100 [2.54]
0.200 [5.08]
0.109 [2.77] TYP.
0.055 [1.38] TYP.
0.374 [9.50]
0.270 [6.86]
0.540 [13.72]
0.810 [20.57] TYP.
0.075 [1.91]
0.100 [2.54]
0.540 [13.72]
0.075 [1.91]
0.810 [20.57]
0.112 [2.84]
1.203 [30.56] TYP.
0.112 [2.84]
1.203 [30.56] TYP.
*1 43W2
*1 36W4
0.112 [2.84]
0.055 [1.38] TYP.
0.112 [2.84]
0.200 [5.08]
0.075 [1.91]
0.100 [2.54]
0.150 [3.81]
0.109 [2.77] TYP.
0.810 [20.57]
1.203 [30.56] TYP.
*1 Note:
Shell size 5 connectors are supplied inverted when
ordered with right angle (90°) printed board mount
shielded contacts.
0.150 [3.81]
*1 47W1
19
Combo-D
D-Sub
Positronic
COMPLIANT PRESS-FIT CONNECTOR
CODE 93
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
CBD/CBM SERIES
Swaged spacer
with 4-40 threads
0.265 [6.73]
0.225 [5.72] max.
thread length in
mounting spacer
0.225 [5.72]
0.045 [1.14]
TYPICAL PART NUMBER:
CBD17W2M93S0T20
Screw, 4-40
customer supplied
FOR STRAIGHT PRINTED BOARD
CONTACT HOLE PATTERNS,
SEE PAGES 11 AND 12.
Suggest 0.123 [3.12] Ø hole for connector mounting holes.
NOTE: For suggested printed board recommended drill hole sizes, p
lating and finished hole sizes for compliant contact termination positions, see page 85.
TEMPERATURE RISE CURVE
60
50
40
30
20
10
0
0
10
20
30
40
50
60
70
80
Curve developed using CBD8W8M00000 and CBD8W8F93S000
connectors with MC4008D contacts terminated to 8 AWG wire.
20
Positronic
Combo-D
D-Sub
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
CBD
17W2
F
55
R7
N
T2
X
/AA
10
-14
CBD/CBM SERIES
STEP 1 - Basic Series
*2 STEP 10 - SPECIAL OPTIONS
CBD – Professional/Industrial Quality,
see Step 3.
CBM – Military conformance with
“closed entry” female signal contacts plated 0.000050 [1.27µ]
gold over nickel plate. Choose
“S” or “M” in Step 3.
FOR SPECIAL OPTIONS, SEE
SPECIAL OPTIONS APPENDIX
ON PAGE 81.
CONTACT TECHNICAL SALES
FOR ORDERING DETAILS OF
THE FOLLOWING:
Other Special Requirements.
Straight / Right Angle Thermocouple
PCB mount contacts.
STEP 2 - Connector
Variants
Shell Size 1 - 2WK2, 5W1
Shell Size 2 - 3W3, 3WK3, 7W2, 11W1
Shell Size 3 - 5W5, 9W4, 13W3, 17W2, 21W1
Shell Size 4 - 8
W8, 13W6, 17W5, 21WA4,
25W3, 27W2
Shell Size 5 - 24W7, 36W4, 43W2, 47W1
Shell Size 6 - 46W4
STEP 9 - Environmental
Compliance options
/AA - RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not be
used. Example: CBD17W2F55R7NT2X
STEP 3 - Connector Gender
STEP 8 - Shell Options
F - Female - P
rofessional Level Open Entry Signal Contacts
M - Male
S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts
NOTES
*1 Not available on shell size 6, CBD 46W4.
*2 For
additional information on accessories listed in steps
0
V3
V5
VL
T
T2
T6
E
E2
E3 E6
None.
Lock Tab, connector front panel mounted.
Lock Tab, connector rear panel mounted.
Lock Lever, used with Hoods only.
Fixed Female Jackscrews.
Fixed Male and Female Polarized Jackscrews.
Rotating Male Jackscrews.
Rotating Male Screw Locks.
Rotating Male with Internal Hex for 3/32 Hex Drives
Rotating Male and Female Polarized Jackscrews.
0
AN
AC
Z
*2 STEP 5 -Mounting Style
0
02
*5 B3
*5 B8
F
P
P2
*5 R2
* 5 R6
* 5 R7
S
R, R3, R4, or R5.
S2
S5
S6
–
–
–
–
–
–
–
–
–
–
–
–None
– Lightweight Aluminum Hood, nickel finish.
– Lightweight Aluminum Hood, no finish.
–Hood, Top or Side Opening, robust extended height, plastic and
composite, with rotating male jackscrews, shell sizes 1 through 5
H – Hood, Top Opening, Metal, shell sizes 2 through 5
3
* G – Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6
N – Push-on Fastener, for Right Angle (90°) Mounting Brackets
See Accessories Catalog for extended G hood options.
21
X– Tin Plated.
Z– Tin Plated and Dimpled (male connectors only).
*2 STEP 6 - Hoods and Push-On FastenerS
* 5 R8
*4 For stainless steel dimpled male versions, contact Technical Sales.
*5 Not
available when using 2WK2, 3W3, 3WK3, 5W5, 8W8, instead use B,
*2 STEP 7 - Locking and Polarizing Systems
5, 6, 7 and 10, see Accessory Catalog.
*3 When using G hood with CBD variants, use the extended height hood.
0– Zinc Plated, with Chromate Seal.
*4 S – Stainless Steel, passivated.
STEP 4 - Contact Termination Type
0 –Connector ordered without size 8 power, shielded, air or high v oltage
removable contacts. See pages 60-88 for contact part
numbers. Available on 2WK2, 3W3, 3WK3, 5W5 and 8W8.
2 – Fixed Solder Cup, Signal Contacts only.
3 –Solder, Straight Printed Board Mount with Signal Contacts, 0.170
[4.32] Tail Length.
35 –Solder, Straight Printed Board Mount with Signal and 0.078 [1.98] Ø
Power Contacts, 0.170 [4.32] Tail Length.
5 –Solder, Right Angle (90°) Printed Board Mount with Signal Contacts
only, 0.283 [7.19] Signal Contact Extension.
55 –Solder, Right Angle (90°) Printed Board Mount with Signal and 0.078
[1.98] Ø Power Contacts, 0.283 [7.19] Signal Contact Extension.
57 –Solder, Right Angle (90°) Printed Board Mount with Signal and 0.125
[3.18] Ø Power Contacts, 0.283 [7.19] Signal Contact Extension.
65 – Solder, Straight Printed Board Mount with Signal and Shielded Contacts
MDS/FDS 4201D footprint, 0.170 [4.32] Signal Contact Tail Length.
7 –Solder, Metric System Right Angle (90°) Printed Board Mount
with Signal Contacts only, 0.370 [9.40] Signal Contact Extension.
75 – Solder, Metric System Right Angle (90°) Printed Board Mount with Signal and
0.078 [1.98] Ø Power Contacts, 0.370 [9.40] Signal Contact Extension.
77 –Solder, Metric System Right Angle (90°) Printed Board Mount
with Signal and 0.125 [3.18] Ø Power Contacts, 0.370 [9.40] Signal
Contact Extension.
1
* 85 –Solder, Right Angle (90°) Printed Board Mount with Signal and
Shielded Contacts MRT/FRT 4201D footprint, 0.283 [7.19] Signal
Contact Extension.
93 –Size 20 Omega type compliant and Size 8 Bi-Spring type c
ompliant,
termination length 0.225 [5.72].
– Mounting Hole, 0.120 [3.05] Ø
– Bracket, Mounting, Right Angle (90°) Metal with Cross Bar
–Bracket, Mounting, Right Angle (90°) Plastic with Cross Bar
– Float Mounts, Universal
– Threaded Post, Brass, 0.250 [6.35] Length
– Threaded Post, Nylon, 0.250 [6.35] Length
–Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 4-40
Thread Fixed Female Jackscrews with Cross Bar
–Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector with 0.120
[3.05] Ø Mounting Hole with Cross Bar
Threads with Cross Bar
Locknut with Cross Bar
–Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changes
to 0.265 [6.73] when used in conjunction with Code 93 contacts
– Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
– Swaged Locknut, 4-40 Threads
–Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35] Length
Combo-D
D-Sub
STANDARD DENSITY CRIMP REMOVABLE CONTACTS
Positronic
Size 20 Removable Signal and
Thermocouple Crimp Contacts
DSCC 85039
UL Recognized
File #E49351
IEC 60807-3
CSA Recognized
File #LR54219
CBC series connectors offer professional, industrial
and military performance levels. Connectors are designed
for use in sheltered, mildly corrosive environments
having a wide range of temperature, pressure and
humidity changes. CBC series connectors offer mixed
crimp-removable contact combinations of power,
shielded, air, high voltage, signal, and thermocouple
contacts within the same connector body. Refer
to size 8 removable contacts power, shielded, air
and high voltage section, pages 68-80 for technical
characteristics. Sixteen connector v ariants are offered
in six standard shell sizes.
A wide assortment of cable support hoods and
locking systems is available from stock.
CBC series connectors also offer a Blind Mating
c onnector system for applications requiring connector
couplings in recessed areas or for mobile power
c oupling systems.
CBC series connectors utilize precision machined
contacts and they meet the applicable performance and
dimensional requirements of IEC 60807-3, Performance
Levels One and Two, DSCC 85039 and MIL-DTL-24308.
Connectors Designed To Customer Specifications
Positronic Combo-D connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer
PCB terminations; customer specified hardware; sealing for water resistance.
Contact Technical Sales with your particular requirements.
22
CBC SERIES
Telecommunication UL File #E140980
Positronic
Positronic
Combo-D
D-Sub
Insulator:Glass filled polyester per ASTM D 5927, UL
94V-0, blue color.
Contacts:Precision machined copper alloy.
Signal:
G old flash over nickel plate and gold
0.000050 [1.27µ] over nickel plate.
Other finishes available upon request,
see page 81.
Power:
Gold flash over nickel. Other
finishes
Shielded:For contact platings, see page 68.
High Voltage:
Shells:
Steel with tin plate; zinc plate with
chromate seal; stainless steel passivated.
Other materials and finishes available upon
request.
Mounting Spacers:Nylon; copper alloy or steel with zinc plate
and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.
CBC SERIES
Jackscrew Systems:Brass or steel with zinc plate and c
hromate
steel, passivated.
Hoods:Composite and plastic UL94V-0; brass or
steel with zinc plate and chromate seal.
Signal Contacts,
Crimp Removable:
Size 20 contacts, male – 0.040 inch
[1.02mm] mating diameter; Female rugged
open entry or PosiBand closed entry
contact design, see page 69 for details.
Contact Retention
In Insulator:Signal: 9 lbs. [40N]. Power, shielded and
high voltage: 22 lbs. [98N]
Shells:Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:Trapezoidally shaped shells and polarized
jackscrews.
Locking Systems:
500 operations for open entry contact,
1000 operations for PosiBand closed entry
contact with 0.000050 [1.27µ] gold plating.
Per IEC 60512-5.
SIZE 20 CONTACTS
Proof Voltage:
0.008 ohms maximum.
1000 V r.m.s.
SIZE 8 CONTACTS
POWER CONTACTS
SHIELDED CONTACTS
CONNECTOR
5 G ohms.
Clearance and
Creepage Distance:
0.039 [1.0mm] minimum.
Working Voltage:
300 V r.m.s.
Temperature Range:
-55˚C to +125˚C.
10 days.
Size 20 crimp contacts are available. See page 74 for details.
PCB mount contacts are available in CBD/CBM series, see page 4
for details.
Crimp Contact
Terminations:Closed barrel crimp, wire sizes 18 AWG
[1.0mm2] through 30 AWG [0.05 mm2]
Power Contacts,
Removable, Crimp
or Solder Termination:
Size 8 contacts , male – 0.142 inch [3.61mm]
mating diameter. Terminations for 6, 8, 10,
12, and 16 AWG. Female contact features
Shielded Contacts,
Removable:
See table of cable sizes for c
ontact
High Voltage Contacts:
23
Straight and right angle (90°) terminations –
0.041 inch [1.04mm] min. hole diameter.
CBC11W1M10Z00
WITH MS4012D CONTACT
CBC11W1S100T20
WITH FC4008D CONTACT
Combo-D
D-Sub
Positronic
*1 CONTACT VARIANTS
Note: C
SHELL SIZE 1
NoteS:
A1
1
3
*1 Additional contact variants may be tooled at
customer request.
*2 13W6 and 27W2 variant currently available in
female only. Contact Technical Sales for availability of male connector.
2
4
5W1
SHELL SIZE 2
A1
1
A2
2
3
1 2 3 A1
4 5
7
4 5
8
7W2
6
9 10
11W1
SHELL SIZE 3
A2
A3
1
3 4
A4
2
A3
A2 5
5
4 3
10 9
9W4
2
8 7
A1
1
A1
6
1 2
8
3
4 5
A2
6 7
1 2
9 10 11 12 13 14 15
13W3
3
A1
4 5
11 12 13 14 15
17W2
6 7
8 9 10
16 17 18 19 20
CBC SERIES
A1
21W1
SHELL SIZE 4
A1
A2
A3
A4
A5
A6
1 2
3
5
6 7
A1
4
A2
1 2
*2 13W6
A1
A2
1 2
3 4
5
6 7
3 4
5
6 7
8 9 A3
A4
10 11 12 13 14 15 16 17
21WA4
A3
8 9 10 11
A1
1 2 3
12 13 14 15 16 17 18 19 20 21 22
4 5
6
7
8 9 10 11 12 13
A2
14 15 16 17 18 19 20 21 22 23 24 25
25W3
*2 27W2
SHELL SIZE 5
A1
A2
A3
A4
A5
A6
A7
A1
A2
A3
1
2 3
4 5
6
7 8 A4
1 2 3
9 10 11 12 13 14 15
1 2 3
4
5 6
7 8
9 10 11 12 13 14 15 16 17
24W7
4
5 6
7 8
9 10 11 12
A1
A2
1 2
13 14 15 16 17 18 19 20 21 22 23 24
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
36W4
43W2
3
4 5
6 7
8
9 10 11 12 13 14 15 A1
16 17 18 19 20 21 22 23 24 25 26 27 28 29
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47W1
SHELL SIZE 6
A1
A2
1 2 3 4 5 6 7 8 9 A3
10 11 12 13 14 15 16 17
A4
18 19 20 21 22 23 24 25 26
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
46W4
24
Positronic
Positronic
Combo-D
D-Sub
Shell Sizes 1 & 2 =
0.265±0.015 [6.73±0.38]
0.256±0.015 [6.50±0.38]
CBC7W2S00000CBC17W2M00000
TYPICAL CONNECTOR TOP VIEW
B
B1
K
D1
E
M
D
H
CBC SERIES
0.220 [5.59]
0.039±0.010
[0.99±0.25]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
max.
0.375 [9.53]
max.
0.120±0.010 [3.05±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
0.055±0.015
[1.407±0.38]
SHELL SIZES
SHELL SIZE 1 MALE
SHELL SIZE 1 FEMALE
SHELL SIZE 2 MALE
SHELL SIZE 2 FEMALE
SHELL SIZE 3 MALE
SHELL SIZE 3 FEMALE
SHELL SIZE 4 MALE
SHELL SIZE 4 FEMALE
SHELL SIZE 5 MALE
SHELL SIZE 5 FEMALE
SHELL SIZE 6 MALE
SHELL SIZE 6 FEMALE
25
A
±0.015
[0.38]
1.213
[30.81]
1.213
[30.81]
1.541
[39.14]
1.541
[39.14]
2.088
[53.04]
2.088
[53.04]
2.729
[69.32]
2.729
[69.32]
2.635
[66.93]
2.635
[66.93]
2.729
[69.32]
2.729
[69.32]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
0.984
[24.99]
1.312
[33.32]
1.312
[33.32]
1.852
[47.04]
1.852
[47.04]
2.500
[63.50]
2.500
[63.50]
2.406
[61.11]
2.406
[61.11]
2.500
[63.50]
2.500
[63.50]
0.643
[16.33]
0.994
[25.25]
0.971
[24.66]
1.534
[38.96]
1.511
[38.38]
2.182
[55.42]
2.159
[54.84]
2.079
[52.81]
2.064
[52.43]
2.212
[56.18]
2.189
[55.60]
0.032 [0.81]
D
±0.005
[0.13]
]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.605
[15.37]
0.668
[16.97]
0.668
[16.97]
0.759
[19.28]
0.759
[19.28]
1.083
[27.51]
1.083
[27.51]
1.625
[41.28]
1.625
[41.28]
2.272
[57.71]
2.272
[57.71]
2.178
[55.32]
2.178
[55.32]
2.302
[58.47]
2.302
[58.47]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.422
[10.72]
0.534
[13.56]
0.534
[13.56]
0.596
[15.14]
0.596
[15.14]
0.233
[5.92]
0.243
[6.17]
0.233
[5.92]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.230
[5.84]
0.243
[6.17]
0.422
[10.72]
0.429
[10.90]
0.422
[10.72]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.426
[10.82]
0.429
[10.90]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.329
[8.36]
0.311
[7.90]
0.441
[11.20]
0.423
[10.74]
0.503
[12.78]
0.485
[12.32]
[
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
Combo-D
D-Sub
Positronic
EXAMPLE
1
2
3
4
5
6
7
8
9
10
CBC
7W2
M
1
0
Z
0
0
/AA
-14
CBC Series
ON PAGE 81.
STEP 2 - Connector
Variants
Shell Size 1
5W1
Shell Size 2
7W2, 11W1
Shell Size 3
9W4, 13W3, 17W2, 21W1
Shell Size 4
*113W6, 21WA4, 25W3, *1 27W2
Shell Size 5
24W7, 36W4, 43W2, 47W1
Shell Size 6
46W4
STEP 9 - E
nvironmental
Compliance options
legislation is not required, this step will not
be used. Example: CBC7W2M10Z00
Professional Level female open entry contacts are
available and can be ordered separately, see page 73.
0 –Mounting Hole, 0.120 [3.05] Ø
02 –Mounting Hole, 0.154 [3.91] Ø
F –Float Mounts, Universal
S2 –Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
S5 –Swaged Locknut, 4-40 Threads
X– Tin Plated.
Z– Tin Plated and Dimpled (male connectors only)
0
V3
V5
VL
T
T2
T6
E
E2
E3 E6
0 –Connector ordered without contacts. Order signal,
power, shielded, high voltage, air and thermocouple
contacts separately. See pages 68-80 for contact
part numbers.
1 –Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2].
11 –Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4012D Power Contact.
12 –Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4016D power contact.
13 –Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MCC/FCC 4101D shielded contacts.
14 –Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with MCC/FCC 4102D shielded contacts.
*4 S – Stainless Steel, passivated.
M-Male
S-Female - Industrial or Military Level
PosiBand Closed Entry Signal Contacts
CBC SERIES
STEP
–
–
–
–
–
–
–
–
–
–
–
None.
*2 STEP 6 - Hoods
0
H
AN
AC
3
* G
Z
–None
–Hood, Top Opening, Metal, shell sizes 2 through 5
– Lightweight Aluminum Hood, nickel finish.
– Lightweight Aluminum Hood, no finish.
– Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6
–Hood, Top or Side Opening, robust extended height, plastic and composite, with rotating jackscrews, shell sizes 1 through 5
NOTE: If you would like a 2D drawing or 3D model, once you’ve made
your connector selection, please visit www.connectpositronic.com.
If you can’t find your specific part number on our web site, contact
Technical Sales to have one created.
NOTES
*1 Connector variant 13W6 and 27W2 are currently available in female
only, contact Technical Sales for availability of male connector.
*2 For
additional information on accessories listed in steps
*3 When using G hood with CBC variants, use the extended height hood.
*4 For stainless steel dimpled male versions, contact Technical Sales.
For crimping information and crimp tools,
see Application Tools section, page 82.
2D Drawing
3D Model
26
Positronic
HIGH DENSITY PCB MOUNT
Combo-D
D-Sub
Size 22 Fixed Signal and
Thermocouple Contacts
Size 16 Fixed Power Contacts
UL and CSA Recognition,
for status contact Technical Sales
Positronic’s Combo-D connectors are a popular choice for a
wide variety of applications. Many options make the Combo-D a
versatile connector choice.
CBDD high density series connectors are quality connectors
recommended for use in sheltered, n
on-corrosive indoor and
outdoor environments having normal ventilation, but without
temperature or humidity controls.
CBDD series connectors offer mixed contact combinations
of power, signal, and thermocouple contacts within the same
connector body.
CBDD series connectors utilize precision machined contacts
offering high reliability. Connector variants are available with
straight and right angle (90°) printed board mount terminations,
including compliant press-fit. For cable connectors see CBCD
section, page 39.
Female power contacts feature the Large Surface Area (L.S.A.)
closed entry contact design, which provides maximum mating
surfaces between male and female contacts and reduced contact
resistance during operation.
Fixed signal contacts are available with open entry female
contacts, professional level or PosiBand closed entry female
contacts, industrial level. Military contact plating is optional.
A wide assortment of printed board mounting hardware, cable
support hoods, and locking systems is available from stock.
A blind mating system is available for applications requiring
connector coupling in recessed areas or mobile power coupling
systems.
Straight and right angle PCB mount thermocouple contacts
are available, please contact Technical Sales for details.
CBDD series connectors utilize precision machined contacts
and meet applicable performance and dimensional requirements of
IEC 60807-7, MIL-DTL-24308 and AS39029.
CBDD/CBHD SERIES
Insulator:Glass filled polyester per ASTM D 5927
UL 94V-0, blue color.
Contacts:
Precision machined copper alloy.
Contact Plating:
Signal:Gold flash over nickel plate. Other finishes
Shielded: For contact platings, see page 68.
High Voltage:
seal; stainless steel passivated. Other materials
and finishes available upon request.
Mounting SpacersNylon; polyester; copper alloy or steel with zinc
and Brackets:plate and chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel, passivated.
Push-On Fasteners:Phosphor bronze and beryllium copper with tin
plate.
hromate seal
or clear zinc plate or tin plate; stainless steel,
passivated.
Hoods:
Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal
27
Signal Contacts,
Fixed:Size 22 contacts, male – 0.030 inch
[0.76mm] mating diameter. Female – open
entry or PosiBand closed entry design, see
page 69 for details.
Power Contacts,
Fixed:Size 16 contacts, male – 0.0625 inch
[1.588mm] mating diameter. Female
contacts - closed entry design.
Size 8 contacts, male - 0.142 inch [3.61mm]
mating diameter. Female contact features
Contact Retention in Insulator:
Signal Size 22
5 lbs. [21N] minimum
Power Size 16
6 lbs [26N] minimum
Size 822 lbs [98N] for power, shielded and high
voltage.
Resistance to 500˚F [260˚C] for 10 seconds duration per
Solder Iron Heat:
IEC 60512-6.
Signal Contact
Solder contacts - 0.035 inch [0.89mm]
Terminations:minimum hole diameter for 22 AWG
[0.3 mm2] wire maximum.
continued on next page. . . .
Combo-D
D-Sub
Positronic
TECHNICAL CHARACTERISTICS, continued
continued from previous page. . . .
Straight Printed Board Mount – 0.020 inch
[0.51mm] diameter.
SIZE 16 CONTACTS
Size 8 contacts - printed board terminations
with 0.078 inch [1.98mm], 0.094 inch
[2.39mm] and 0.125 inch [3.18mm]
termination diameters.
Shielded Contacts,
Removable:See table of cable sizes for contact
High Voltage Contacts:Straight and right angle (90°) terminations –
0.041 inch [1.04mm] minimum hole diameter.
ground paths.
jackscrews.
Mounting to
Angle Brackets:Jackscrews and riveted fasteners with 0.120
inch [3.05mm] diameter hole, and threaded
riveted fasteners with 4-40 threads and nylon
inserts.
Mounting to
Printed Board:Rapid installation push-on fasteners and
threaded posts.
Locking Systems:
Open entry, 500 operations. PosiBand closed
entry, 1000 operations minimum. Per IEC
60512-5.
SIZE 22 CONTACT
Proof Voltage:
5 amperes nominal.
0.010 ohms maximum for open entry
0.005 ohms maximum for closed entry
1000 V r.m.s.
POWER CONTACTS
28 amperes.
40 amperes.
Standard Contact Material:0.0016 ohms max. Per IEC
60512-2, Test 2b.
High Conductivity
Contact Material:0.001 ohms max. Per IEC
60512-2, Test 2b.
Proof Voltage:
1000 V r.m.s.
SIZE 8 CONTACTS
POWER CONTACTS
SHIELDED CONTACTS
CONNECTOR
Clearance and
Creepage Distance:
Working Voltage:
5 G ohms.
0.042 inch [1.06mm] minimum.
300 V r.m.s.
Temperature Range:
-55°C to +125°C.
10 days.
Straight and right angle PCB mount contacts are available, please contact
Size 22 crimp contacts are available in CBCD series, see page 71 for
details.
CBDD/CBHD SERIES
Right Angle (90°) Printed Board Mount –
0.030 inch [0.76 mm] diameter.
Power Contacts, Terminations:Size 16 contacts- printed board terminations
with 0.063 inch [1.60mm] diameters.
*1 CONTACT VARIANT
SHELL SIZE 1
Note: C
SHELL SIZE 3
8W2
19W1
Six Size 22 Signal Contacts and
Two Size 16 Power Contacts
Eighteen Size 22 Signal Contacts
and One Size 8 Power Contact
SHELL SIZE 4
NEW!
*2 15W4
Eleven Size 22 Signal Contacts
and Four Size 8 Power Contacts
SHELL SIZE 2
*3 45W2
Forty-three Size 22 Signal Contacts
and Two Size 8 Power Contacts
NoteS:
contact variants may be tooled
*1 Additional
at customer request.
*2 For technical, dimensional and PCB layout
information on 15W4 variants, contact
Technical Sales.
*3 45W2 variant currently available in male
only. Contact Technical Sales for availability
of female connector.
28
Combo-D
D-Sub
Positronic
Shell Sizes 1 & 2 =
0.265±0.015 [6.73±0.38]
0.256±0.015 [6.50±0.38]
CBDD8W2M3S000CBDD45W2M30000
B
B1
K
D1
E
M
D
H
0.039±0.010
[0.99±0.25]
C
A
10° Typ.
G
0.050±0.010
[1.27±0.25]
Ø0.120±0.005 [Ø3.05±0.13]
0.220 [5.59]
Max.
0.120±0.010 [3.05±0.25]
0.055±0.015
[1.407±0.38]
CBDD/CBHD SERIES
SHELL
SIZES
VARIANT
A
±0.015
[0.38]
8W2M
1.213
[30.81]
8W2F
8W2S
1.213
[30.81]
19W1M
1.541
[39.14]
19W1F
19W1S
1.541
[39.14]
45W2M
2.729
[69.32]
Ø0.120±0.005 [Ø3.05±0.13]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
0.666
[16.92]
0.984
[24.99]
D
±0.005
[0.13]
[
]
+0.13
Ø0.086+0.005
-0.000 Ø2.18-0.00
0.032 [0.81]
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.230
[5.84]
0.426
[10.82]
1
0.643
[16.33]
0.984
[24.99]
0.994
[25.25]
0.311
[7.90]
1.312
[33.32]
0.329
[8.36]
2
4
29
0.971
[24.66]
1.312
[33.32]
2.182
[55.42]
2.500
[63.50]
0.311
[7.90]
0.329
[8.36]
Combo-D
D-Sub
Positronic
SOLDER CUP CONNECTOR
CODE 21
22 AWG max.
[0.25mm 2 ]
Fixed female
jackscrew
0.082 [2.08]
For solder cup contacts,
specify code 21 in step 4 of
0.145 [3.68]
Fixed male
jackscrew
Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.
Typical part number: CBDD19W1M2100T60
Typical part number: CBDD19W1M2100T0
CODE 3, 35, 36, AND 37
CONTACT
CODE
DØ
3
---------
0.170 [4.32]
0.010 [0.25]
nominal
Push-on fastener,
phosphor bronze
Ø0.020 [0.51]
CBDD/CBHD SERIES
code 3 in step 4 of
0.250 [6.35]
Ø0.063 [1.60]
Typical part number: CBDD8W2F3S60T2X
CONTACT
CODE
DØ
3
---------
35
36
37
0.078
[1.98]
0.094
[2.39]
0.125
[3.18]
0.170 [4.32]
0.250 [6.35]
0.010 [0.25]
nominal
Push-on fastener,
phosphor bronze
Ø0.020 [0.51]
ØD
Typical part number: CBDD19W1F35S60T2X
code no. in step 4 of
30
Positronic
SIZE 16 POWER CONTACTS WITH 0.063 [1.60] Ø TERMINATIONS
CODE 4, 0.314 [7.98] CONTACT EXTENSION
0.220 [5.59] Max.
2
1
A1
3
5
A2
4
6
0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
Ø0.030 [0.76]
Ø0.063 [1.60]
0.414
[10.52]
CBDD8W2M4R70T20
0.984±0.008
[24.99±0.20]
1.204 [30.58]
CBDD/CBHD SERIES
0.220 [5.59] Max.
1
7
3 A1
9
13
4
6
10
15
16
12
18
0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
Ø0.030 [0.76]
Ø0.078 [1.98]
0.414
[10.52]
1.312±0.008
[33.32±0.20]
1.532 [38.91]
31
CBDD19W1M45R70T20
Combo-D
D-Sub
Positronic
0.220 [5.59] Max.
1
7
16
A1
A2
22
30
8
15
23
36
29
37
43
0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
Ø0.030 [0.76]
Ø0.078 [1.98]
0.414
[10.52]
CBDD45W2M45R70T20
2.500±0.008 [63.50±0.20]
2.720 [69.09]
CBDD/CBHD SERIES
Combo-D
D-Sub
0.220 [5.59] Max.
1
7
3 A1
9
13
4
6
10
15
16
12
18
0.170 [4.32]
Nominal
Ø0.030 [0.76]
Ø0.125 [3.18]
0.414
[10.52]
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
0.810 [20.56]
CBDD19W1M47R70T20
1.312±0.008
[33.32±0.20]
1.532 [38.91]
32
Positronic
Combo-D
D-Sub
0.220 [5.59] Max.
1
7
16
A1
22
30
A2
8
15
23
36
37
29
43
0.170 [4.32]
Nominal
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
0.810 [20.56]
Ø0.030 [0.76]
Ø0.125 [3.18]
0.414
[10.52]
CBDD45W2M47R70T20
2.500±0.008 [63.50±0.20]
2.720 [69.09]
CBDD/CBHD SERIES
33
Positronic
WITH FDS4201D OR MDS4201D SHIELDED CONTACTS
CODE 65
0.025 [0.64]
0.170 [4.32]
0.156 [3.96]
0.250 [6.35]
0.010 [0.25]
nominal
Push-on fastener,
phosphor bronze
Ø0.020 [0.51]
2x 0.037 [0.94]
across points
Ø0.028 [0.71]
Shielded contacts only
visible this view for clarity
CBDD19W1M65S60T20
CODE 84
0.220 [5.59] Max.
1
7
3 A1
9
13
4
6
10
15
16
0.170 [4.32]
Nominal
12
18
CBDD/CBHD SERIES
Combo-D
D-Sub
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
Ø0.030 [0.76]
0.414
[10.52]
1.312±0.008
[33.32±0.20]
1.532 [38.91]
CBDD19W1M84R70T20
2x 0.037 [0.94]
across points
Ø0.028 [0.71]
0.470 [11.94]
0.100 [2.53]
34
Positronic
Combo-D
D-Sub
CODE 84
0.220 [5.59] Max.
1
7
16
A1
A2
8
22
30
15
23
36
0.170 [4.32]
Nominal
29
37
43
0.314 [7.98]
0.100 [2.54]
0.100 [2.54]
Ø0.030 [0.76]
0.414
[10.52]
2x 0.037 [0.94]
across points
Ø0.028 [0.71]
0.470 [11.94]
2.500±0.008 [63.50±0.20]
0.100 [2.53]
2.720 [69.09]
CBDD45W2M84R70T20
COMPLIANT PRESS-FIT CONNECTOR
CODE 93
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.
CBDD/CBHD SERIES
0.225 [5.72] max.
thread length in
mounting spacer
0.225
[5.72]
0.265 [6.73]
0.047 [1.19]
Screw, 4-40 threads
Customer supplied
TYPICAL PART NUMBER: CBDD8W2M93S0T20
0.225 [5.72] max.
thread length in
mounting spacer
0.225
[5.72]
0.265 [6.73]
0.047 [1.19]
Screw, 4-40 threads
Customer supplied
TYPICAL PART NUMBER: CBDD19W1M93S0T20
35
Combo-D
D-Sub
Positronic
PRINTED BOARD MOUNT CONTACT HOLE PATTERN
2x 0.492 [12.50]
0.080 [2.03]
0.035 [0.89]
A1
1
2
5
6
4
A2
0.010 [0.25]
0.055 [1.40]
0.187 [4.75] Typ.
2x ØA
B
6x ØC
CBDD8W2M3
CBDD8W2M4
CBDD8W2M93
VARIANT
CODE
ØA
B
ØC
8W2
3
4
0.080 [2.03]
0.080 [2.03]
0.078 [1.98]
0.100 [2.54]
0.035 [0.89]
0.045 [1.14]
0.078 [1.98]
See chart for size 22
contact on page 85.
19W1
AND
45W2
2x Ø0.123±0.003
[3.12±0.08]
2x 0.656
[16.66]
B
4
9
13
18
16
0.078 [1.98]
0.078 [1.98]
93
ontact on page 85.
c
0.078 [1.98]
contact on page 85.
A1
Ø0.145 [3.68]
2x Ø0.123±0.003
[3.12±0.08]
A1
3
4
9
13
15
0.396 [10.06]
6
12
10
18
16
18x Ø0.045
[1.14]
0.160 [4.06]
0.100 [2.54]
0.205 [5.21]
0.090 [2.29] Typ.
18x ØC
ØA
CBDD19W1M47
2x Ø0.123±0.003
[3.12±0.08]
4
9
15
0.045 [1.14]
N/A
N/A
N/A
0.100 [2.54]
2x 0.656
[16.66]
13
0.100 [2.54]
N/A
N/A
N/A
1
2x Ø0.123±0.003
[3.12±0.08]
3
0.035 [0.89]
7
CBDD19W1M3, 35, 36, 37
CBDD19W1M4, 45
CBDD19W1M93
1
0.078 [1.98]
12
0.160 [4.06]
B
0.205 [5.21]
0.090 [2.29] Typ.
7
0.098 [2.49]
0.114 [2.90]
0.145 [3.68]
0.098 [2.49]
N/A
N/A
N/A
6
10
15
contact on page 85.
2x 0.656
[16.66]
7 A1
1
7
93
3, 35
36
37
4, 45
47
65
84
6
10
2x 0.656
[16.66]
0.100 [2.54]
0.100 [2.54]
A1
1
18
0.160 [4.06]
0.205 [5.21]
0.090 [2.29] Typ.
3
7
12
16
0.156 [3.96]
0.056 [1.42]
0.044 [1.12]
13
0.100 [2.54]
0.100 [2.54]
18x Ø0.035 [0.89]
3x Ø0.045 [1.14]
4
9
15
6
10
12
16
18
0.160 [4.06]
0.205 [5.21]
0.090 [2.29] Typ.
CBDD19W1M65
21x Ø0.045 [1.14]
CBDD19W1M84
CBDD/CBHD SERIES
2x Ø0.123±0.003
[3.12±0.08]
B
SUGGESTED
PRINTED BOARD HOLE SIZES
Mount Right angle (90°) connector with mating face positioned to follow direction of arrows.
2x Ø0.123±0.003 [3.12±0.08]
2x 1.250 [31.75]
2x Ø0.123±0.003 [3.12±0.08]
2x 1.250 [31.75]
1
16
A1
0.358 [9.09]
0.150 [3.81]
A2
22
30
B
7
8
15
36
1
29
23
16
43
37
0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.
B
2x Ø0.145
[3.68]
30
0.100 [2.54]
43x ØC
2x ØA
0.100 [2.54]
1
0.078 [1.98]
0.078 [1.98]
7
A1
A2
36
23
0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.
CBDD45W2M65
23
36
37
15
0.396 [10.06]
29
43
43x Ø0.045
[1.14]
2x Ø0.123±0.003 [3.12±0.08]
8
37
8
2x 1.250 [31.75]
0.358 [9.09]
0.150 [3.81]
22
30
7
22
CBDD45W2M47
2x Ø0.123±0.003 [3.12±0.08]
16
A2
0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.
CBDD45W2M3, 35, 36, 37
CBDD45W2M4, 45
CBDD45W2M93
2x 1.250 [31.75]
A1
0.358 [9.09]
0.150 [3.81]
15
0.100 [2.54]
0.100 [2.54]
29
43
A1
1
16
0.100 [2.54]
43x Ø0.035 [0.89]
6x Ø0.045 [1.14]
0.100 [2.54]
0.358 [9.09]
0.150 [3.81]
A2
7
8
22
30
23
36
37
0.100 [2.54]
0.308 [7.82]
0.095 [2.41] Typ.
15
0.156 [3.96]
0.056 [1.42]
0.044 [1.12]
29
43
50x Ø0.045 [1.14]
CBDD45W2M84
36
Positronic
NEW!
Combo-D
D-Sub
N O T
F OR CO N NE CTO RS
I N C L U D I NG SIZ E 8 C O N TA C T S
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
CBDD
8W2
M
93
S
0
0
0
/AA
10
-14
ON PAGE 81.
CBDD Series CBHD Series - H
igh Conductivity
Power Contacts
THE FOLLOWING:
Straight and Right Angle Thermocouple
PCB mount contacts
STEP 2 - Connector
Variants
Shell Size 1 - 8W2
See next page for ordering information
for other shell size options.
Compliance options
*1 F - Female - P
M - Male
* 1 S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts
used. Example: CBDD8W2M93S000
* 5 21 –Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].
*5 3 –Solder, Straight Printed Board Mount, 0.170 [4.32] Tail
length.
*5 4 –Solder, Right Angle (90°) Printed Board Mount, 0.314
[7.98] Signal Contact Extension. 93 –Signal Omega type compliant and Power Bi-Spring type
compliant, termination length 0.225 [5.72].
*4 S– Stainless Steel, passivated.
X– Tin Plated.
* STEP 5 -Mounting Style
2
CBDD/CBHD SERIES
0
02
B3
B8
F
P
P2
R2
R6
R7
R8
S
S2
S5
S6
–Bracket, Mounting, Right Angle (90°) Metal, Swaged to Connector
with 4-40 Thread Fixed Female Jackscrews with Cross Bar
with 0.120 [3.05] Ø Mounting Hole with Cross Bar
with 4-40 Threads with Cross Bar
with 4-40 Locknut with Cross Bar
–Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length
changes to 0.265 [6.73] when used in conjunction with Code 93
contacts
–Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35]
Length
0
V3
V5
VL
T
T2
T6
E
E2
E3 E6
–
–
–
–
–
–
–
–
–
–
–
None.
0 – None
AN – Lightweight Aluminum Hood, nickel finish
AC – Lightweight Aluminum Hood, no finish
H – Hood, Top Opening, Metal
*3 G – Hood, EMI/RFI, Die Cast Zinc
Z – H
ood, Top or Side Opening, robust extended height, plastic
and composite, with rotating male jackscrews
NOTES
*1 Power
contacts are always supplied with “Closed Entry” female contacts.
*2 For additional information on accessories listed in steps
*3 When
using G hood with CBDD variants, use the extended height hood.
*4 For
stainless steel dimpled male versions, contact Technical Sales.
*5 Size
16 power contact are included.
37
Combo-D
D-Sub
NEW!
Positronic
FOR CONNECTORS INCLUDING SIZE 8 CONTACTS
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
CBDD
19W1
M
93
S
0
0
0
/AA
10
-14
* STEP 10 - SPECIAL OPTIONS
CBDD Series CBHD Series - H
igh Conductivity
Power Contacts
ON PAGE 81.
3
THE FOLLOWING:
Straight and Right Angle Thermocouple
PCB mount contacts
STEP 2 - Connector
Variants
Shell Size 2 - 19W1
*6 Shell Size 3 - 15W4
*2 F - Female - P
M - Male
* 2 S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts
Compliance options
used. Example: CBDD8W2M93S000
0
02
B3
B8
F
P
P2
R2
R6
R7
R8
S
S2
S5
S6
with 4-40 Thread Fixed Female Jackscrews with Cross Bar
with 0.120 [3.05] Ø Mounting Hole with Cross Bar
with 4-40 Threads with Cross Bar
with 4-40 Locknut with Cross Bar
–Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length
changes to 0.265 [6.73] when used in conjunction with Code 93
contacts
–Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35]
Length
X– Tin Plated.
0
V3
V5
VL
T
T2
T6
E
E2
E3 E6
–
–
–
–
–
–
–
–
–
–
–
None.
CBDD/CBHD SERIES
21 –Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2].
3 –Solder, Straight Printed Board Mount with Signal Contacts
0.170 [4.32] Tail Length.
35 –Solder, Straight Printed Board Mount with Signal and 0.078
[1.98] Ø Power Contacts, 0.170 [4.32] Tail Length.
4 –Solder, Right Angle (90°) Printed Board Mount with Signal
Contacts, 0.314 [7.98] Signal Contact Extension. 45 –Solder, Right Angle (90°) Printed Board Mount with Signal
and 0.078 [1.98] Ø Power Contacts, 0.314 [7.98] Signal
Contact Extension.
and 0.125 [3.18] Ø Power Contacts, 0.314 [7.98]
Signal Contact Extension.
65 –Solder, Straight Printed Board Mount with Signal and
Shielded Contacts MDS/FDS 4201D footprint, 0.170 [4.32]
Signal Contact Tail Length.
and Shielded Contacts MRT/FRT 4201D footprint, 0.314
[7.98] Signal Contact Extension.
93 –Signal Omega type compliant and Power Bi-Spring type
compliant, termination length 0.225 [5.72].
0 – None
AN – Lightweight Aluminum Hood, nickel finish
AC – Lightweight Aluminum Hood, no finish
Z – H
ood, Top or Side Opening, robust extended height, plastic
NOTES
*1 45W2 variant currently available in male only.
*2 Power
contacts are always supplied with “Closed Entry” female contacts.
*4 When
using G hood with CBDD variants, use the extended height hood.
*5 For
*6 For
technical, dimensional and PCB layout information on 15W4 variants,
contact Technical Sales.
38
Positronic
HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS
Combo-D
D-Sub
Size 22 Removable Signal and
Thermocouple Crimp Contacts
Size 16 Removable Power Contacts
UL and CSA Recognition,
for status contact Technical Sales
CBCD high density series connectors are
quality
CBCD series connectors also offer a blind mating connector
connectors designed for use in sheltered, mildly corrosive
system for applications requiring connector c
ouplings in
environments having a wide range of temperature, pressure
recessed areas or for mobile power coupling systems.
and humidity changes. CBCD series connectors offer mixed
CBCD series connectors utilize precision machined contacts
crimp-removable contact combinations of power, signal, and
and meet applicable performance and dimensional requirements
thermocouple contacts within the same connector body.
of IEC 60807-7, MIL-DTL-24308 and AS39029.
A wide assortment of cable support hoods and locking
systems is available from stock.
Contact Plating:
Signal:
Gold flash over nickel plate and gold 0.000050
[1.27µ] over nickel plate. Other finishes a
vailable
Shielded: F
or contact platings, see page 68.
High Voltage:
Signal Contacts,
Crimp Removable:Size 22 contacts, male – 0.030 inch
[0.76mm] mating diameter. Terminations
for 20, 22, 24, 26, 28 and 30 AWG.
Female PosiBand closed entry design,
see page 69 for details. Closed crimp
barrel.
Power Contacts,
Crimp Removable:Size 16 contacts, male – 0.0625
inch [1.588mm] mating diameter.
Terminations for 12, 14, 16, 18, 20,
22, and 24 AWG. Female closed entry
design. Closed crimp barrel.
CBCD SERIES
Mounting Spacers:Copper alloy or steel with zinc plate and
chromate seal or tin plate; stainless steel,
passivated.
hromate
steel, passivated.
Hoods:Composite and plastic, UL 94V-0; brass
or steel with zinc plate and chromate seal.
39
Size 8 contacts, male – 0.142 inch
[3.61mm] mating diameter. Terminations
for 6, 8, 10, 12, and 16 AWG. Female
contact features Large Surface Area
(L.S.A.) closed entry contact design
utilizing BeCu mechanical retention
member. Closed crimp barrel.
Contact Retention In Insulator:
Signal Size 22
9 lbs. [40N].
Power Size 16
15 lbs. [67N]
Power Size 822 lbs. [98N] - power, shielded and
high voltage.
Combo-D
D-Sub
Positronic
MECHANICAL CHARACTERISTICS, continued:
SIZE 8 CONTACTS
ground paths.
POWER CONTACTS
Polarization:
Trapezoidally shaped shells and polarized
jackscrews.
SHIELDED CONTACTS
Locking Systems:
1000 operations minimum per IEC 60512-5.
CONNECTOR
Clearance and
Creepage Distance:
Working Voltage:
SIZE 22 CONTACTS
Proof Voltage:
5 amperes nominal.
0.005 ohms maximum.
1000 V r.m.s.
5 G ohms.
0.042 inch [1.06mm] minimum.
300 V r.m.s.
SIZE 16 CONTACTS
POWER CONTACTS
28 amperes.
40 amperes.
0.0016 ohms max. Per IEC 60512 Standard Contact Material:
2, Test 2b.
High Conductivity
Contact Material:0.001 ohms max. Per IEC 60512-2,
Test 2b.
1000 V r.m.s.
Proof Voltage:
Temperature Range:
-55°C to +125°C.
10 days.
Size 22 crimp contacts are available. See page 71 for details.
PCB mount contacts are available in CBDD series, see page 27 for
details.
*1 CONTACT VARIANT
SHELL SIZE 2
SHELL SIZE 4
8W2
19W1
*2 45W2
Six Size 22 Signal Contacts and
Two Size 16 Power Contacts
Eighteen Size 22 Signal Contacts
and One Size 8 Power Contact
Forty-three Size 22 Signal Contacts
and Two Size 8 Power Contacts
CBCD SERIES
SHELL SIZE 1
Note: C
NoteS:
contact variants may be tooled at customer request.
*1 Additional
*2 45W2 variant currently available in female only. Contact Technical Sales for availability of male connector.
40
Positronic
Combo-D
D-Sub
Shell Sizes 1 & 2 =
0.265±0.015 [6.73±0.38]
0.256±0.015 [6.50±0.38]
CBCD45W2S00000CBCD8W2S00000
TYPICAL CONNECTOR TOP VIEW
B1
B
M
K
0.050±0.010
[1.27±0.25]
D1 D
E
A
H
0.220 [5.59]
0.039±0.010
[0.99±0.25]
C
10° typ.
G
2X Ø0.120±0.005 [3.05±0.13]
mounting hole
max.
0.375 [9.53]
max.
0.120±0.010 [3.05±0.25]
0.055±0.015
[1.407±0.38]
SHELL
SIZES
2X Ø120±0.005 [3.05±0.13]
mounting hole for stainless
steel shell (0 option).
2X Ø0.154 [3.91] mounting
hole (02 option).
VARIANT
A
±0.015
[0.38]
B
±0.005
[0.13]
B1
±0.005
[0.13]
C
±0.005
[0.13]
8W2M
1.213
[30.81]
0.666
[16.92]
0.984
[24.99]
8W2S
1.213
[30.81]
19W1M
1.541
[39.14]
19W1S
1.541
[39.14]
0.971
[24.66]
1.312
[33.32]
45W2S
2.729
[69.32]
2.159
[54.84]
2.500
[63.50]
0.032 [0.81] total
diametral float
D
±0.005
[0.13]
2X Ø0.086+0.005-0.000
[2.18+0.13-0.00]
mounting hole
D1
±0.005
[0.13]
E
±0.015
[0.38]
G
±0.010
[0.25]
H
±0.010
[0.25]
K
±0.005
[0.13]
M
±0.010
[0.25]
0.329
[8.36]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.494
[12.55]
0.759
[19.28]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.233
[5.92]
0.422
[10.72]
0.311
[7.90]
0.494
[12.55]
1.083
[27.51]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
0.311
[7.90]
0.494
[12.55]
2.272
[57.71]
0.422
[10.72]
0.243
[6.17]
0.429
[10.90]
1
0.643
[16.33]
0.984
[24.99]
CBCD SERIES
0.994
[25.25]
0.311
[7.90]
1.312
[33.32]
0.329
[8.36]
2
4
41
Combo-D
D-Sub
Positronic
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
10
CBCD
8W2
S
0
0
0
0
S
/AA
-14
ON PAGE 81.
CBCD Series
STEP 2 - Connector
Variants
Shell Size 1 - 8W2
Compliance options
Shell Size 2 - 19W1
used. Example: CBCD8W2S0000S
M- Male
S - Female - PosiBand Closed Entry Signal Contacts
X– Tin Plated.
0 – C
onnector ordered without contacts. Order signal,
power, thermocouple, shielded, high voltage or air
contacts separately. See pages 68-80 for contact
part numbers.
1 – Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2].
2
* 11– Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MC/FC 4012D power contact.
*2 12– Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]
with MC/FC 4016D power contact.
0 –
V3 –
V5 –
VL –
T –
T2 –
T6 –
E –
E2 –
E3 –
E6 –
None.
0 –Mounting Hole, 0.120 [3.05] Ø
02 –Mounting Hole, 0.154 [3.91] Ø
F –Float Mounts, Universal
S2 –Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length
S5 –Swaged Locknut, 4-40 Threads
0 – None
AN – Lightweight Aluminum Hood, nickel finish.
AC – Lightweight Aluminum Hood, no finish.
Z – Hood, Top or Side Opening, robust extended height, plastic
NOTES
*1 45W2 variant currently available in female only.
*2 Available on 19W1 and 45W2 connectors only.
*4 When
using G hood with CBCD variants, use the extended height hood.
CBCD SERIES
*5 For
2D Drawing
3D Model
42
CBDPB/CBDPC SERIES
Positronic
VERTICALLY STACKED STANDARD DENSITY PCB MOUNT
Combo-D
D-Sub
Size 20 Signal Contacts
Size 8 Power Contacts
UL Recognized
File #E49351
CSA Recognized
File #LR54219
Telecommunication
UL File #14095
The Combo-Dual Port connector series offers several
combinations of power and signal contacts within
the same connector assembly. Seventeen different
combinations of power and signal contact stacked
assemblies are available within four standard shell sizes.
The connector assembly can be partially populated
with either signal or power contacts installed in the
connector bodies to customer selected contact positions.
The stacked connectors may be spaced apart to two
dimensional spacings.
On special order, the right angle (90°) printed board
mount contacts may be replaced with size 8 power,
shielded or high voltage contacts having crimp or
solder cup terminations. Signal contacts remain in dual
port configuration.
Mounting angle brackets can be ordered riveted to
the connector by specifying R2, R6, R7 and R8 options.
Locking systems are available utilizing 4-40 threaded
jackscrew systems, polarized or non-polarized, or with
a quick-release vibration lock system for rear panel
mounted connectors.
Combo-Dual Port series connectors comply with the
dimensional requirements of IEC 60807-2 and DSCC
85039.
Insulator:Glass filled polyester per ASTM D 5927 UL
94, blue color, and composite.
Contact Plating:
Signal:Gold flash over nickel plate. Other finishes
available upon request.
Power:Gold flash over nickel. Other finishes
Shells:Steel with tin plate; zinc plate with
Other materials and finishes available upon
request.
Mounting SpacersNylon; polyester; copper alloy or steel with
and Brackets:zinc plate and chromate seal or tin plate;
phosphor bronze with tin plate; stainless
steel, passivated.
Cross Bar:
Nylon, UL 94V-0, black color.
Push-On Fasteners:
Beryllium copper, tin plated.
43
Jackscrew Systems:Brass or steel with zinc plate and
chromate seal or clear zinc plate or tin
plate; stainless steel, passivated.
Vibration Lock Systems:
Lock tabs, steel with nickel plate.
Signal Contacts:
ize 20 contacts, male – 0.040 inch
S
[1.02mm] mating diameter. Female
contact – rugged open entry. PosiBand
closed entry female options are also
available.
Contact Retention
In Insulator:9 lbs. [40N]
Contact Terminations:Printed board mount with right angle
(90°) terminations supported by
alignment bar. Termination diameter
0.028 inch [0.71mm].
Power Contacts:Size 8 contact, male – 0.142 inch
[3.61mm] mating diameter.
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
Contact Retention
In Insulator:
Size 20 CONTACTS
22 lbs. [98N]
Proof Voltage:
Contact Terminations:Printed board mount with right angle
(90°) terminations of 0.078 inch [1.98mm]
diameter. Shells:Male connector shells may be dimpled for
EMI/ESD ground paths.
Size 8 CONTACTS
jackscrews.
Mounting BracketRiveted fasteners with 0.120 inch
Riveted to Connector:[3.05mm] diameter clearance hole, with
4-40 threads or 4-40 threads with nylon
lock insert.
Mounting To
Printed Board:
0.008 ohms maximum.
1000 V r.m.s.
POWER CONTACTS
E
lectrical characteristics for 0.078 inch diameter terminations,
see page 4.
connector
Clearance and Creepage
Distance (minimum):
Working Voltage:
5 G ohms.
0.039 inch [1.0mm]
300 V r.m.s.
Rapid installation push-on fasteners.
Locking Systems:Jackscrews and vibration locking system
for either front or rear panel mounted
connectors.
Mechanical Operations:500 operations minimum per IEC 605125.
Temperature Range:
-55°C to +125°C.
10 days.
CONTACT VARIANTS
SHELL SIZE 1
*1 2WK2
SHELL SIZE 2
*2 3WK3
3W3
5W1
7W2
11W1
SHELL SIZE 3
9W4
5W5
13W3
17W2
21W1
SHELL SIZE 4
8W8
13W6
17W5
21WA4
25W3
27W2
Notes:
*1 2WK2
connectors have 1 male and 1 female contacts. Female connector
should be loaded with female c
ontact in A2 position.
*2 3WK3
male variant contains 2 male contacts and 1 female contact. Female
variant contains 2 female contacts and 1 male contact
44
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
4 ROW CONNECTOR UNIT, 0.283 [7.19] CONTACT EXTENSION
±0.008
0.036 [0.91]
4-40 UNC THDS.
TYP. 4
0.220 [5.59] MAX.
0.247 [6.27]
Note:
30 ampere 0.125 [3.18]
Ø power contacts may
be ordered at special
request for a limited
number of CBDP
variants. Contact
technical sales for
details.
0.170 [4.32]
±0.003
0.028 Ø TYP.
[0.71]
±0.010
0.270 [6.86]
0.494 [12.55]
±0.003
0.078 Ø TYP.
[1.98]
0.283 [7.19] TYP.
0.112 [2.84] TYP.
0.112 [2.84] TYP.
0.150 [3.81] TYP.
0.745 [18.92]
Typical Part Number:
CBDPB7W2MN8T2/7W2MN8T6X
±0.010
0.580 [14.73]
CONNECTOR
DESIGNATION
C
D
E
CBDPB
0.750
[19.05]
1.244
[31.60]
0.256
[6.50]
CBDPC
0.900
[22.86]
1.394
[35.41]
0.406
[10.31]
CONNECTOR
VARIANT
A
B
SHELL SIZE 1
1.213
[30.81]
0.984
[24.99]
SHELL SIZE 2
1.541
[39.14]
1.312
[33.32]
SHELL SIZE 3
2.088
[53.04]
1.852
[47.04]
SHELL SIZE 4
2.729
[69.32]
2.500
[63.50]
Note: P
rinted board power contacts (size 8) may be replaced with a
size 8 removable power, shielded, air or high v oltage contact
having solder or crimp terminations.
45
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
Hole identification shown is for female connector over male connector.
Mount connector with mating face positioned to follow direction of arrow.
0.262 [6.65]
0.112 [2.84]
4
A1
3
1
1
A1
4
0.013
[0.33]
A2
A3
0.162 [4.11]
0.270 [6.86]
0.218 [5.54]
0.656 [16.66]
0.492 [12.50]
2WK2/2WK2
3W3/3W3
3WK3/3WK3
5W1/5W1
A1
7
A2
1
10
2
3
4
5
0.162 [4.11]
0.013
[0.33]
0.216 [5.49]
0.570 [14.48]
0.656 [16.66]
0.926 [23.52]
5W5/5W5
11W1/11W1
7W2/7W2
0.108 [2.74]
0.108 [2.74]
3
5
1
2
1
2
A3
A2
0.310
[7.87]
5
3
A4
A4
0.306 [7.77]
0.570 [14.48]
5
1
10
0.570 [14.48]
0.926 [23.52]
13W3/13W3
9W4/9W4
A2
15
8
1
7
8
0.310
[7.87]
15
A2
0.109 [2.77]
0.544 [13.82]
A1
0.926 [23.52]
17W2/17W2
1
7
0.056 [1.42]
11
1
0.112 [2.84]
0.035 [0.89]
1
11
0.013
[0.33]
0.056 [1.42]
A1
0.013
[0.33]
0.109 [2.77]
0.112 [2.84]
20
0.055 [1.40]
0.035 [0.89]
A1
A1
0.306 [7.77]
0.013
[0.33]
0.926 [23.52]
0.310
[7.87]
6
0.056 [1.42]
10
A1
A2
A3
A3
A3
A2
0.112 [2.84]
0.035 [0.89]
A2
A1
0.310
[7.87]
0.013
[0.33]
0.054 [1.37]
0.112 [2.84]
0.056 [1.42]
5
0.162 [4.11]
0.035 [0.89]
10
A1
0.656 [16.66]
0.034 [0.86]
1
1
2
0.270 [6.86]
1
0.310
[7.87]
6
6
3
5
0.013
[0.33]
A1
10
7
0.108 [2.74]
6
A2
5
3
1
0.069 [1.75]
1
0.310
[7.87]
0.262 [6.65]
0.268 [6.81]
2
2
0.112 [2.84]
0.056 [1.42]
3
A1
1
0.035 [0.89]
0.056 [1.42]
4
0.035 [0.89]
0.310
[7.87]
0.108 [2.74]
0.112 [2.84]
5
0.054 [1.37]
A1
A1
A2
0.492 [12.50]
A1
0.310
[7.87]
2
3
0.135 [3.43]
2
0.310
[7.87]
0.069 [1.75]
A1
A2
0.310
[7.87]
0.262 [6.65]
0.056 [1.42]
A2
A1
0.035 [0.89]
A3
0.069 [1.75]
10
A1
20
0.163 [4.14]
0.218 [5.54]
0.926 [23.52]
21W1/21W1
Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.
Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.
Mounting holes must move 0.020 [0.51] ±0.010 opposite direction
of arrow for use of unriveted mounting bracket with connectors.
46
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
Hole identification shown is for female connector over male connector.
Mount connector with mating face positioned to follow direction of arrow.
0.109 [2.77]
0.707 [17.96]
A1
A2
A3
A4
A5
A6
A1
A2
A3
A4
A5
A6
A8
A7
A6
A4
A5
A6
A8
A7
A2
A1
0.600 [15.24]
1.250 [31.75]
13W6/13W6
8W8/8W8
A3
A4
A5
A4
A5
A1
A2
7
12
0.310
[7.87]
1
6
12
A1
A2
0.618 [15.70]
0.013
[0.33]
A1
7
A3
A2
6
1
1
1
9
10
17
21WA4/21WA4
A3
22
12
1
11
22
A3
A2
A1
0.618 [15.70]
0.893 [22.68]
1.250 [31.75]
25W3/25W3
Suggest 0.098 [2.49] Ø hole for 0.078 [1.98] Ø power contact termination positions.
Suggest 0.123 ±0.003 [3.12] Ø hole for mounting connector with push-on fasteners.
Mounting holes must move 0.020 [0.51] ±0.010 opposite direction
of arrow for use of unriveted mounting bracket with connectors.
47
A1
12
0.310
[7.87]
1
A1
0.013
[0.33]
1
11
0.112 [2.84]
0.055 [1.40]
14
A2
1
0.035 [0.89]
0.056 [1.42]
25
0.013
[0.33]
0.112 [2.84]
0.055 [1.40]
13
0.109 [2.77]
A1
A4
1.250 [31.75]
17W5/17W5
0.310
[7.87]
A3
0.893 [22.68]
1.250 [31.75]
0.035 [0.89]
0.056 [1.42]
0.618 [15.70]
0.013
[0.33]
0.893 [22.68]
0.112 [2.84]
0.055 [1.40]
10
A2
0.035 [0.89]
0.056 [1.42]
17
A1
0.109 [2.77]
0.112 [2.84]
0.109 [2.77]
9
0.343 [8.71]
0.310
[7.87]
7
0.265 [6.73]
1.250 [31.75]
0.035 [0.89]
4
5
0.092 [2.34]
0.013
[0.33]
0.900 [22.86]
1
0.056 [1.42]
A2
A3
A3
A3
A4
A2
A4
A5
0.310
[7.87]
A1
0.056 [1.42]
1
0.310
[7.87]
0.112 [2.84]
0.652 [16.56]
5
0.035 [0.89]
0.069 [1.75]
7
0.262 [6.65]
0.150 [3.81]
4
0.250 [6.35]
13
14
25
0.109 [2.77]
0.893 [22.68]
1.250 [31.75]
27W2/27W2
A2
CBDPB/CBDPC SERIES
Combo-D
D-Sub
Positronic
STEP
EXAMPLE
1
2
CBDPB 9W4
3
4
F
N7T
Upper
Connector
*1 CBDPB Series
* 1 CBDPC Series
STEP 2 - Connector
Variants
Shell Size 1
2WK2, 5W1
/
5
6
7
8
9
10
9W4
F
N7T
0
/AA
-14
Lower
Connector
STEP 10 - SPECIAL OPTIONS
ON PAGE 81.
Options are
the same as
for Upper
Connector
Steps 2, 3,
and 4
STEP 9 - E
nvironmental
Compliance options
used. Example: CBDPB9W4FN7T/9W4FN7T0
Shell Size 2
3W3, 3WK3, 7W2, 11W1
Shell Size 3
5W5, 9W4, 13W3, 17W2, 21W1
Shell Size 4
X– Tin Plated.
Z– Tin Plated and Dimpled (male connectors only)
8W8, 13W6, 17W5, 21WA4, 25W3, 27W2
F -Female - P
M-Male
S-Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts
Military gold plating is optional.
STEP 4 - Locking, Polarizing, Mounting
and Push-on Fastener Systems
0 –None
R2–Bracket, Mounting, Right Angle (90°) Metal, Swaged
to Connector with 4-40 Thread, Fixed Female
Jackscrews and Cross Bar
to Connector with 0.120 [3.05] Ø Mounting Hole with
Cross Bar
to Connector with 4-40 Threads with Cross Bar
to Connector with 4-40 Locknut with Cross Bar
N2–Bracket, Mounting, Right Angle (90°) Metal, Swaged
to Connector with 4-40 Thread, Fixed Female
Jackscrews with Cross Bar and Push-On Fastener
to Connector with 0.120 [3.05] Ø Mounting Hole with
Cross Bar and Push-on Fastener
to Connector with 4-40 Threads with Cross Bar and
Push-on Fastener
to Connector with 4-40 Locknut with Cross Bar and
Push-on Fastener
V3 – Lock Tab.
V5 –Lock Tab, connector rear panel mounted.
T –Fixed Female Jackscrews
T2 –Fixed Female Jackscrews
T6 –Fixed Male and Female Polarized Jackscrews
NOTE
*1 Contacts
can be supplied with Military contact plating, see page 81.
*2 For
Note: S
ize 8 removable power contacts with solder or crimp
terminations with power ratings of 10, 20 and 40
amperes may be ordered in lieu of the right angle (90°)
board mounted power contact. Removable size 8
shielded, air and high voltage contacts may also be
ordered separately in lieu of the power contact. See
pages 68-80 for contact part numbers.
2D Drawing
3D Model
48
Positronic
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Size 20
Signal Contacts
Size 8
Power Contacts
QB SERIES
Compliant to MTCA.0 R1.0 for
48 volt and 24 volt systems and
MTCA.1 R1.0 for 12 volt systems
Positronic Industries is known throughout the PCI
QB series offers board mount connectors for power
Industrial Computer Manufactures Group (PICMG)
modules, and cable connectors for bringing power to
community as a value supplier of AdvancedTCA Zone 1
modules. QB series meet requirements of the MicroTCA
and Compact PCI power connectors, as well as a wide
Specification for 48V, 24V and 12V systems.
variety of other power distribution interconnects.
To learn more about PICMG or to get specifications,
Positronic has been privileged to participate in PICMG
visit www.picmg.org.
specification work, including MicroTCA. Positronic is
a proud supplier of power input connectors for use in
MicroTCA power modules.
7W2 VARIANT
80
72
MTCA power module shown above is compliments of
Actel Corp. (www.actel.com) and Signal Stream
Technologies, LLC. (www.signalstreamtechnologies.com).
64
56
48
8 AWG
WIRE
40
32
12 AWG
WIRE
24
16
8
0
0
10
20
30
40
50
60
70
80
90 100 110 120
Test conducted in accordance with UL1977. All power contacts under load.
49
8 AWG: C
urve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000 connectors with FC4008D-1817.0 contacts terminated to 8 AWG wire.
12 AWG: Curve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000
connectors with FC4012D-1817.0 contacts terminated to 12 AWG wire.
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
Contact Plating:
Signal:Gold flash over nickel plate and
0.000050 [1.27µ] gold over nickel plate.
Other finishes available upon request.
Power:Gold flash over nickel. Other finishes
Shells:Steel with tin plate; zinc plate with
Other materials and finishes available
upon request.
Brackets:Copper alloy or steel with zinc plate and
chromate seal or tin plate; phosphor
bronze with tin plate; stainless steel,
passivated.
Push-On Fasteners:Beryllium copper with tin plate.
Jackscrew Systems:
Brass or steel with zinc plate and
chromate seal or clear zinc plate or tin
plate; stainless steel, passivated.
Hoods:Glass filled polyester, UL 94V-0, blue
color.
Size 20 CONTACTS
Proof Voltage:
Signal Contacts,Size 20 contacts, male - 0.040 inch
Fixed:[1.02mm] mating diameter. Female
contacts are PosiBand closed entry
design.
Power Contacts,Size 8 contacts, male - 0.142 inch
Fixed:[3.61mm] mating diameter. Female
contacts are closed entry “Large Surface
Area” design.
Contact Retention
Signal: 9 lbs [40N]. Power: 22 lbs [98N].
in Insulator:
Locking Systems:Jackscrews.
200 operations, minimum.
0.008 ohms maximum.
1000 V r.m.s.
CONNECTOR
Working Voltage:
QB SERIES
Size 8 Contacts
POWER CONTACTS
QB7W2 MTCA.0 48V:
70 amperes nominal.
See T
emperature Rise Curve on page 49 for details.
QBH9W4 MTCA.0 24V:
85 amperes nominal.
M
TCA.0 R1.0 specification requires each power contact in
the 24V input connector to carry 49 amps minimum at a 30°C
temperature rise prior to derating. The QB9W4 connector meets
this requirement.
QBH5W5 / QBH15W4 MTCA.1 12V:
75 amperes nominal.
M
TCA.1 R1.0 specification requires each power contact in
the 12V input connector to carry 50 amps minimum at a 30°C
temperature rise prior to derating. The QBH5W5 and QBH15W4
connectors meets this requirement.
Initial Contact Resistance:0.0005 ohms max. per IEC 60512-2,
Test 2b.
Proof Voltage:
1000 V r.m.s.
5 G ohms.
300 V r.m.s.
Clearance and Creepage
Between Power Contacts:
Between Signal Contacts:
Between Power and
Signal Contacts:
Between Power Contacts
and Shelf GND:
Between Signal Contacts
and Shelf GND:
Distance:
0.06 inch [1.5 mm], minimum
AIR COOLED RUGGEDIZED MicroTCA® SYSTEMS
12 VOLT INPUT POWER CONNECTORS PER MTCA.1, R1.0
Dual Port
Uni Port
Dual Port
Uni Port
5W5
15W4
Five (5) Size 8 Contacts
Four (4) Size 8 and selectively loaded
with seven (7) Size 22 contacts
Consult Technical Sales for more information about Positronic connector
compliant to the latest MicroTCA ® specification, MTCA.1, R1.0.
50
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
right angle (90°) PRINTED BOARD MOUNT CONNECTOR - 48 VOLT
Contact positions A1 and A2 are first to mate. Contact positions 1 and 2 are last to mate.
1
2
A4
0.030
[0.76]
0.220
[5.59]
Max.
1.018
[25.86]
0.494
[12.55]
A3
A4
0.494
[12.55]
5
A4
5
4
0.030
[0.76]
2
4
1.018
[25.86]
3
1
3
A4
5
5
QB SERIES
A3
2
4
2
1
3
0.036±0.008
[0.91±0.20]
1.312±0.005
[33.32±0.13]
0.247
[6.27]
4
A3
0.220
[5.59]
Max.
4x 4-40 UNC-2B Threads
1.541 [39.14]
1
1.312±0.005
[33.32±0.13]
0.036±0.008
[0.91±0.20]
3
0.247
[6.27]
1.541 [39.14]
0.524±0.010
[13.31±0.25]
A3
0.524±0.010
[13.31±0.25]
0.149 [3.78]
0.149 [3.78]
0.395 [10.03] Typ.
0.395 [10.03] Typ.
0.601 [15.27] Typ.
0.601 [15.27] Typ.
0.148 [3.76]
0.498
[12.65]
0.498
[12.65]
0.615
[15.62]
Ø0.094 [Ø2.39] Contact tail
1.312±0.005
[33.32±0.13]
A3
1
3
0.247
[6.27]
2
4
A4
5
0.615
[15.62]
DUAL PORT
QB7W2MR7T2/7W2MR7T20/AA
1.541 [39.14]
0.122 [3.10]
Max.
INVERTED DUAL PORT
QB7W2MN7T2/7W2MN7T20/AA-1845.0
0.036±0.008
[0.91±0.20]
0.220
[5.59]
Max.
0.494
[12.55]
The Dual Port and Uni Port connectors can also
be supplied with standard D-subminiature mounting
brackets, see page 53.
U N I P O R T T Y P I C AL P AR T N U MB ER S
CODE 56
0.149 [3.78]
0.395 [10.03] Typ.
0.148 [3.76]
"X"
"Y"
See chart See chart
Ø 0.094 [2.39] Contact tail
Ø 0.028 [0.71] Contact tail
TYPICAL PART NUMBER
X
Y
A
B
QB7W2M56R70T20
0.498
[12.65]
0.615
[15.62]
0.103
[2.62]
0.512
[13.00]
QB7W2M56R70T20-1865.0
0.395
[10.03]
0.512
[13.00]
0.000
[0.00]
0.409
[10.39]
UNI PORT
right angle (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 48 VOLT
4x 0.045 [Ø1.14]
4x 0.114 [Ø2.90]
Ø0.123±0.003
[Ø3.12±0.08]
2x 0.045 [Ø1.14]
Ø0.123±0.003
[Ø3.12±0.08]
2x 0.114 [Ø2.90]
0.303 [7.70]
0.055 [1.40] Typ.
"A"
See chart above
0.055 [1.40] Typ.
0.270 [6.86] Typ.
0.270 [6.86] Typ.
2x 0.656 [16.66]
2x 0.656 [16.66]
2x 0.778 [19.76] Min.
DUAL PORT
51
"B"
See chart above
0.512 [13.00]
0.206 [5.23]
0.103 [2.62]
0.303 [7.70]
2x 0.778 [19.76] Min.
UNI PORT
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
right angle (90°) PRINTED BOARD MOUNT CONNECTOR - 24 VOLT
Contact positions A1 and A4 are first to mate. Contact positions 1 and 2 are last to mate.
2.088 [53.04]
0.036±0.008
[0.91±0.20]
1.852±0.005
[47.04±0.13]
0.247
[6.27]
A1
A2
A3
1
3
A1
A2
A3
1
3
0.030
[0.76]
2
4
A4
1.018
[25.86]
5
2
4
0.220
[5.59]
Max.
QB SERIES
0.524±0.010
[13.31±0.25]
0.494
[12.55]
A4
5
0.149 [3.78]
0.642 [16.31] Typ.
0.906 [23.01] Typ.
0.148 [3.77]
0.498
[12.65]
DUAL PORT
QBH9W4MR7T2/9W4MR7T20/AA
0.615
[15.62]
Ø0.125 [3.18] Contact tail
2.088 [53.04]
0.036±0.008
[0.91±0.20]
1.852±0.005
[47.04±0.13]
A1
A2
A3
1
3
2
4
A4
5
0.220
[5.59]
Max.
0.494
[12.55]
0.247
[6.27]
0.149 [3.78]
U N I P O R T T Y P I C AL P AR T N UM B E R S
CODE 57
0.642 [16.31] Typ.
0.148 [3.77]
"X"
See chart
"Y"
See chart
The Dual Port and Uni Port connectors can
also be s upplied with standard D-subminiature
mounting brackets, see page 53.
UNI PORT
TYPICAL PART NUMBER
X
Y
A
B
QBH9W4M57R70T20/AA
0.498
[12.65]
0.615
[15.62]
0.144
[3.66]
0.512
[13.00]
QBH9W4M57R70T20/AA-1865.0
0.395
[10.03]
0.512
[13.00]
0.247
[6.27]
0.409
[10.39]
right angle (90°) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 24 VOLT
4x 0.045 [Ø1.14]
4x 0.145 [Ø3.68]
Ø0.123±0.003
[Ø3.12±0.08]
0.303
[7.70]
0.264
[6.71]
0.144
[3.66]
2x 0.045 [Ø1.14]
2x 0.145 [Ø3.68]
0.303
[7.70]
Ø0.123±0.003
[Ø3.12±0.08]
0.512
[13.00]
0.218 [5.54] Typ.
0.326 [8.28] Typ.
2x 0.570 [14.48] Typ.
2x 0.926 [23.52]
2x 1.047 [26.59] Min.
DUAL PORT
"A"
See chart above
"B"
See chart above
0.218 [5.54] Typ.
0.326 [8.28] Typ.
2x 0.570 [14.48] Typ.
2x 0.926 [23.52]
2x 1.047 [26.59] Min.
UNI PORT
52
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
CABLE CONNECTOR
* contacts are not supplied in connector and need to be ordered separately
SEE PAGE 54 FOR CONTACT PART NUMBERS
1
Female contacts are “Touch-Safe” per IEC 60950-1, Figure 2A.
Accepts 3/32" hex driver or
allen wrench. For other options
consult technical sales.
Accepts 3/32" hex driver or
allen wrench. For other options
consult technical sales.
QB SERIES
0.230 [5.84]
0.230 [5.84]
0.494
[12.55]
1.715 [43.56]
Note: C
onnectors can be
kitted with all applicable
removable contacts,
contact Technical Sales
for connector part
number.
0.494
[12.55]
2.255 [57.28]
0.976
[24.79]
0.976
[24.79]
0.243±0.005
[6.17±0.13]
1.541 [39.14]
1.312±0.005
[33.32±0.13]
A2
2
5
1
4
2x Rotating
male jackscrew
4-40 UNC-2B threads
2x Rotating
male jackscrew
4-40 UNC-2B threads
2.088 [53.04]
1.852±0.005
[47.04±0.13]
0.311±0.005
[7.90±0.13]
A1
3
0.243±0.005
[6.17±0.13]
A4
2
5
0.971±0.005
[24.66±0.13]
1
4
A3
A2
0.311±0.005
[7.90±0.13]
A1
3
1.511±0.005
[38.38±0.13]
Typical part number: QB7W2S00QH0/AA
Typical part number: QB9W4S00QH0/AA
ELECTRICAL BRIDGE
2.256±0.050 [57.30±1.27]
MicroTCA applications may require contact
positions 1 and 2 be electrically bridged.
Order part number CC2805/AA-V01
FC6020D2/AA
FC6020D2/AA
22awg Hook-up wire
per MIL-W-16878/5
STANDARD D-SUBMINIATURE MOUNTING BRACKET
OPTIONAL MOUNTING BRACKET FOR Dual Port and Uni Port connectors
Dual Port and Uni Port connectors can be supplied with
standard D-subminiature mounting brackets which allows the
entire connector to set on top of the PCB.
1.244 [31.60]
0.494 [12.55]
For more information on Dual Port connectors,
see CBDP series on page 43.
53
For more information on Uni Port connectors,
see CBD series on page 3.
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
REMOVABLE CRIMP POWER CONTACTS
CODE 11 AND 12
*1 contacts are not supplied in connector and need to be ordered separately
Note: C
*1 FEMALE contact
“CLOSED ENTRY” DESIGN, L.S.A.
QB SERIES
0.784 [19.92]
0.566
[14.38]
MAX.
0.280 [7.11]
ØA
PART NUMBER
WIRE SIZE
AWG [mm2]
FC4012D/AA-1817.0
12 [4.0]
FC4008D/AA-1817.0
8 [10.0]
ØA
0.101
[2.57]
0.181
[4.60]
Material: Copper alloy.
PLating: (choose contact plating based on individual application requirements)
STANDARD FINISH: Gold flash over nickel plate.
optional FINISHES: 0
.000030 [0.76 µ] gold over nickel by adding “-14” s uffix onto part number. Example: FC4012D/AA-14-1817.0.
0.000050 inch [1.27µ] gold over nickel by adding “-15” s uffix onto part number. Example: FC4008D/AA-15-1817.0
*1 Note: F
emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and
reduced contact resistance during operation.
For crimping information and crimp tools, see Application Tools section, page 82.
REMOVABLE Crimp Contacts
CODE 0, 11 AND 12
*1 contacts are not supplied in connector and need to be ordered separately
CLOSED CRIMP BARREL
Note: C
FEMALE contact
“CLOSED ENTRY” DESIGN
0.066
[1.68]
0.538 [13.67]
0.550 [13.97]
PART NUMBER
WIRE SIZE
AWG [mm2]
20 / 22 / 24
FC6020D2/AA
[0.5/0.3/0.25]
Ø0.040 [1.02]
ØA
0.170+0.015-0.020
[4.32+0.38-0.51]
0.066
[1.68]
AØ
0.045
ØA[1.14]
0.170+0.015-0.020
[4.32+0.38-0.51]
Material: Copper alloy.
PLating: (choose contact plating based on individual application requirements)
.000030 [0.76 µ] gold over nickel by adding “-14” s uffix onto part number. Example: FC6020D/AA-14.
0.000050 inch [1.27µ] gold over nickel by adding “-15” s uffix onto part number. Example: Example: FC6020D/AA-15.
For crimping information and crimp tools, see Application Tools section, page 82.
54
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS
D U AL
STEP
EXAMPLE
P ORT
CO N NE CTO RS
1
2
3
4
5
6
7
8
9
10
QB
7W2
M
R7T2
7W2
M
R7T2
0
/AA
-14
Upper
Connector
Lower
Connector
QB SERIES
ON PAGE 81.
Options are
the same as
for Upper
Connector
Steps 2, 3,
and 4
QB Series (7W2 variant)
QBH Series (5W5, 9W4 and 15W4 variant)
STEP 2 - Connector
Variants
5W5*2, 7W2, 9W4, 15W4*2
M-Male
Compliance options
Note: This step should be included to
create a standard part number.
Example: QB7W2MR7T2/7W2MR7T20/AA
STEP 4 - Locking, Polarizing, Mounting
and Push-on Fastener Systems
0 –None
R6 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 0.120 [3.05] Ø mounting hole with cross bar
R7 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 4-40 threads with cross bar
R8 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 4-40 locknut with cross bar
N6 – Bracket, Mounting, right angle (90°) Metal, Swaged to connector
with 0.120 [3.05] Ø mounting hole with cross bar and push-on
fastener
N7 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 4-40 threads with cross bar and push-on fastener
N8 – Bracket, Mounting, right angle (90°) Metal, Swaged to connector
with 4-40 locknut with cross bar and push-on fastener
T2 –Fixed Female Jackscrews
For crimping
information and
crimp tools,
see Application
Tools section,
page 82.
0 –
*1 S –
X –
Z –
Zinc Plated, with Chromate Seal.
Stainless Steel, passivated.
Tin Plated.
Tin Plated and Dimpled (male connectors only).
NOTE: *1 For
stainless steel dimpled male versions, contact
Technical Sales.
2 * For technical, dimensional and PCB layout information
on 5W5 and 15W4 variants, contact Technical Sales.
MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS
U N I
STEP
EXAMPLE
P O RT
CO N NE CTO RS
1
2
3
4
5
6
7
8
9
10
QB
7W2
M
56
R7
0
T2
0
/AA
-14
QB Series (7W2 variant)
QBH Series (5W5, 9W4 and 15W4 variant)
ON PAGE 81.
STEP 2 - Connector
Variants
5W5*2, 7W2, 9W4, 15W4*2
STEP 9 - E
nvironmental
Compliance options
M-Male
STEP 4 - contact Termination
56 – Solder,
Right Angle (90°) Printed Board Mount with Signal
and 0.094 [2.39] Ø Power Contacts, 0.395 [10.03] Signal
Contact Extension. Available for 7W2 variant.
57 –Solder, Right Angle (90°) Printed Board Mount with Signal and
0.125 [3.18] Ø Power Contacts, 0.642 [16.29] Signal Contact
Extension. Available for 5W5, 9W4 and 15W4 variants.
STEP 5 - mounting style
R6 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with
0.120 [3.05] Ø mounting hole with cross bar
R7 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 4-40
threads with cross bar
R8 –Bracket, Mounting, right angle (90°) Metal, Swaged to connector with 4-40
locknut with cross bar
NOTE: * For stainless steel dimpled male versions, contact Technical Sales.
*2 For
technical, dimensional and PCB layout information on 5W5
and15W4 variants, contact Technical Sales.
1
55
create a standard part number. Example:
QB7W2M56R70T20/AA
0 –
*1 S –
X –
Z –
Tin Plated.
STEP 7 - Locking and Polarizing Systems
T2 – Fixed Female Jackscrews.
STEP 6 - Hoods and Push-On FastenerS
0 –None
Combo-D
D-Sub
MicroTCA POWER
INPUT CONNECTORS
Positronic
FEMALE ORDERING INFORMATION - CODE NUMBERING SYSTEM
C ABL E
EXAMPLE
1
2
3
4
5
6
7
8
9
10
QB
7W2
S
0
0
Q
H
0
/AA
-14
QB SERIES
STEP
CO N NE CTO RS
ON PAGE 81.
QB Series
STEP 2 - Connector
Variants
7W2
9W4
STEP 9 - E
nvironmental
Compliance options
S -Female PosiBand Closed Entry Signal Contacts
Open Entry Signal Contacts are available and can be ordered
separately, see page 73.
create a standard part number.
Example: QB7W2S00QH0/AA
STEP 4 - contact Termination
0 –Connector ordered without contacts. Order signal and
power contacts separately. See page 54 for c
ontact
part numbers.
1 – Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2].
11– Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with FC4012D-1817.0 power contacts.
12– Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]
with FC4008D-1817.0 power contacts.
STEP 5 - mounting style
0 – None
0 – Zinc Plated, with Chromate Seal.
S – Stainless Steel, passivated.
X – Tin Plated.
STEP 7 - Locking and Polarizing Systems
H–R
otating male jackscrew with internal hex for 3/32 hex
drives.
STEP 6 - Hoods
Q – Hood, Top Opening, Plastic
If you can’t find your specific part number on our web site,
contact Technical Sales to have one created.
2D Drawing
Contact Technical Sales for
ordering information for
cable versions of the 5W5
and 15W4 variants.
3D Model
56
COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS
Positronic
Combo-D
D-Sub
Professional Quality Connectors
ACBDP Series
Size 20 “Open Entry” or
PosiBand® “Closed Entry”
Contact Design
Industrial /Military Quality Connectors
- ACBMP Series
Size 20 PosiBand®
“Closed Entry” Contact Design
Connector Saver
CONNECTOR SAVERS
ACBDP and ACBMP series connectors are suitable
for use in any applications requiring high performance
characteristic. The normal density ACBDP and
ACBMP series are available in standard Combo-D
connector variants.
ACBDP and ACBMP series connectors utilize
precision machined contacts for strength and
durability. The ACBDP female contact features a
rugged “Open Entry” design or PosiBand “Closed
Entry” design for even higher reliability. ACBMP
connectors features PosiBand “Closed Entry”
contacts and military contact plating.
ACBDP and ACBMP series connectors can
be mated to a connector which would normally
experience high numbers of mating cycles. The
ACBDP/ACBMP connector can be easily replaced,
“Saving” a connector which is not easily replaced.
These connectors can also be used as a “gender
changer”. Connector Savers are also available in
standard and high density D-subminiature
v ersions,
please consult our Professional, Industrial and Military
Performance D-subminiature Connectors catalog for
more information.
For high density 8W2, 19W1 and 45W2 adapter
variants contact Technical Sales.
Signal Contacts:
ACBDP Series:Precision machined high tensile copper alloy
open entry design.
ACBMP Series:Precision machined copper alloy PosiBand
closed entry design.
Power Contacts:Precision machined copper alloy closed entry
design.
Contact Plating:
ACBDP Series:
Gold flash over nickel plate.
ACBMP Series:
0.000050 [1.27µ] gold over nickel plate.
Shells:
Steel with tin plate; zinc plate with chromate
57
hromate seal
or clear zinc plate or tin plate; stainless steel,
passivated.
Fixed Contacts:
Signal Contacts:Size 20 contacts, male - 0.040 inch [1.02 mm]
diameter. ACBDP series has female open entry
contact or PosiBand closed entry c
ontacts
optional, see page 69 for details.
ACBMP series offer female PosiBand closed
entry contacts.
Power Contacts:Size 8 contacts, male - 0.142 inch [3.61 mm]
diameter. Female contact features Large
Surface Area (L.S.A.) closed entry contact
design utilizing BeCu mechanical retention
member.
COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS
Combo-D
D-Sub
Positronic
Connector Saver:Male to female or male to male.
Size 20 Contacts
7.5 amperes, nominal.
0.008 ohms, maximum.
Proof Voltage: 1,000 V r.m.s.
Contact Retention:
Signal:
Power:
9 lbs. [40 N].
22 lbs. [98 N].
Size 8 Contacts
Shells:Male shells may be dimpled for
EMI/ESD ground paths.
Polarization:Trapezoidally shaped shells.
ACBDP Series:
500 operations, minimum, per IEC
60512-5.
ACBMP Series:1,000 operations, minimum, per IEC 60512-5.
Power Contacts
70 amperes, per UL 1977.
See Temperature Rise Curves on pages 1-2.
Initial Contact Resistance: 0.0005 ohms, maximum
Proof Voltage:
1,000 V r.m.s.
Connector
Clearance and
Creepage Distance:
Working Voltage:
5 G ohms.
0.039 inch [1.0 mm], minimum.
300 V r.m.s.
CONNECTOR SAVERS
-55˚C to +125˚C.
Temperature Range:
ACBDP/ACBMP Series Size 20 AND SIZE 8 Contact Connector Saver
CONTACT VARIANTS
SHELL SIZE 1
SHELL SIZE 2
3W3
5W1
11W1
7W2
SHELL SIZE 3
5W5
9W4
13W3
21W1
17W2
SHELL SIZE 4
8W8
21WA4
13W6
17W5
25W3
27W2
SHELL SIZE 5
24W7
36W4
43W2
47W1
SHELL SIZE 6
Note: For high density 8W2, 19W1 and 45W2
variants contact Technical Sales for availability.
46W4
58
COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS
Positronic
Combo-D
D-Sub
Standard Shell Assembly Dimensions
SIZE 20 AND SIZE 8 CONTACTS
CODE 0 AND S
0.290 [7.37]
0.243±0.005
[6.17±0.13]
E
Ø0.120±0.005
[3.05±0.13]
Thru hole,
2 places
NOTE:
Code S = Swaged
spacer with 4-40
UNC-2B threads.
A
C
B1
K1
B
Molding
Spacer
Female
Contacts
Male Contacts
0.018[0.46]
D1
0.036±0.008
[0.91±0.20]
CONNECTOR SAVERS
CONNECTOR
SIZE
SHELL SIZE 1
SHELL SIZE 2
SHELL SIZE 5
SHELL SIZE 6
0.020[0.51]
Max. rollover
Typical Part Number:
ACBMP11W1F0011W1M00
A
±0.015
B
±0.005
B1
±0.005
C
±0.005
D
±0.005
D1
±0.005
E
±0.015
K1
±0.005
1.213
[30.81]
1.541
[39.14]
0.643
[16.33]
0.971
[24.66]
2.729
[69.32]
2.635
[66.93]
2.729
[69.32]
2.159
[54.84]
2.064
[52.43]
2.189
[55.60]
0.666
[16.92]
0.994
[25.25]
1.534
[38.96]
2.182
[55.42]
2.079
[52.81]
2.212
[56.18]
0.984
[24.99]
1.312
[33.32]
1.852
[47.04]
2.500
[63.50]
2.406
[61.11]
2.500
[63.50]
0.311
[7.90]
0.311
[7.90]
0.311
[7.90]
0.311
[7.90]
0.423
[10.74]
0.485
[12.32]
0.329
[8.36]
0.329
[8.36]
0.329
[8.36]
0.329
[8.36]
0.441
[11.20]
0.503
[12.78]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.494
[12.55]
0.605
[15.37]
0.668
[16.97]
0.233
[5.92]
0.233
[5.92]
0.230
[5.84]
0.230
[5.84]
0.230
[5.84]
0.230
[5.84]
SHELL SIZE 3
SHELL SIZE 4
D
JACKSCREW SYSTEMS
CODE E, E6, T AND T6
ROTATING
MALE AND FEMALE
JACKSCREWS
ROTATING
MALE AND FEMALE
POLARIZED JACKSCREWS
FIXED
MALE AND FEMALE
JACKSCREWS
FIXED
MALE AND FEMALE
POLARIZED JACKSCREWS
E6
T
T6
E
4-40UNC-2B
4-40UNC-2A
Female
contacts
4-40UNC-2A
0.754 [19.15]
4-40UNC-2A
4-40UNC-2A
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
Male
contacts
Female
contacts
4-40UNC-2B
4-40UNC-2B
4-40UNC-2A
Example Part Number:
ACBDP5W1FEX5W1M0X
59
0.754 [19.15]
4-40UNC-2B
ACBDP5W1FE6X5W1M0X
4-40UNC-2A
Male
contacts
4-40UNC-2A
0.754 [19.15]
4-40UNC-2A
ACBDP5W1FTX5W1M0X
4-40UNC-2B
0.754 [19.15]
ACBDP5W1FT6X5W1M0X
COMBO-D
CONNECTOR SAVERS
GENDER CHANGERS
Combo-D
D-Sub
Positronic
1
2
EXAMPLE ACBDP 11W1
3
4
5
6
7
8
9
10
11
F
S
X
11W1
M
S
X
/AA
-14
ACBDP – Professional /
Industrial Quality, see Step 3.
ACBMP – Military conformance
w
ith “closed entry” female signal contacts plated 0.000050
[1.27µ] gold over n
ickel plate.
Choose “S” or “M” in Step 3.
ON PAGE 81.
STEP 10 - E
nvironmental
Compliance options
STEP 2 - Connector
Variant
Shell Size 1
5W1
Shell Size 2
3W3, 7W2, 11W1
Shell Size 3
5W5, 9W4, 13W3, 17W2, 21W1
Shell Size 4
8W8, 13W6, 17W5, 21WA4, 25W3, 27W2
Shell Size 5
24W7, 36W4, 43W2, 47W1
Shell Size 6
46W4
legislation is not required, this
step will not be used. Example:
ACBDP11W1FSX11W1MSX
STEP 9 -2nd connector shell option
0–
*4 S–
X–
Z–
Note: For high density 8W2, 19W1
and 45W2 variants contact
Technical Sales for availability.
*2 STEP 8 - 2nd connector mating style
0 -Swaged spacer 0.120 [3.05µ] mounting hole
S -Swaged spacer 4-40 UNC-2B threads
*3 E -Rotating male and female jackscrews
(Select 0 in Step 4)
3
* E6 -Rotating male and female polarized jackscrew
*3 T -Fixed male and female jackscrews
3
* T6 -Fixed male and female polarized jackscrew
STEP 3 - 1st Connector Gender
F -Female - P
rofessional Level -
Open Entry Signal Contacts
*1M -Male
S -Female - Industrial / Military Level -
PosiBand Closed Entry Signal
Contacts. Military gold plating is
optional.
*2 STEP 4 - 1st connector mating style
0 -Swaged spacer 0.120 [3.05µ] mounting hole
S -Swaged spacer 4-40 UNC-2B threads
*3 E -Rotating male and female jackscrews
*3 E6 -Rotating male and female polarized jackscrew
*3 T -Fixed male and female jackscrews
*3 T6 -Fixed male and female polarized jackscrew
Tin Plated.
STEP 7 - 2nd Connector
Gender
M- Male
*5 STEP 6 - 2nd Connector Variant
Select same variant as chosen in STEP 2.
NOTES
*1 Male
option in Step 3 available only on connector variants 5W1, 3W3, 7W2, 11W1,17W2,
STEP 5 -1st connector shell option
0–
*4 S–
X–
Z–
Tin Plated.
21W1, 21WA4, 27W2, 24W7, 46W4.
*2 Connector
mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0.
*3 For hardware information, see page 59.
*4 For
*5 C
onnector variant for both connectors must be the same.
60
CONNECTOR SAVERS
STEP
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
Positronic Industries is known around the world for
offering our customers flexibility when choosing connectors.
In addition to allowing customers to create part numbers for particular applications,
Positronic offers a wide variety of features and accessories within our products.
Positronic is also eager to modify existing products to meet unique
customer requirements. If you do not find what you need
with this catalog, please contact us for assistance.
SEQUENTIAL MATING CONTACTS
Size 12 contacts
0.070 [1.78]
First mate contact
UNIQUE FEATURES
0.094 [2.38]
Size 8 contact
0.142 [3.60]
Second mate contact
Note: A third level can be accomplished with signal contacts where applicable.
Three levels of sequential mating are possible:
• First mate accomplished by a size 12 power contact. Male contact diameter
is 0.094 inch.
• Second mate accomplished by a size 8 power contact. Male contact diameter
is 0.142 inch.
• Third mate accomplished by size 20 signal contacts, as applicable.
CONTACT TECHNICAL SALES FOR MORE INFORMATION!
61
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
SIZE 8 CONTACT STABILIZATION FEATURE
minimizes float in Size 8 Contact positions
INSULATOR
INSULATOR
CONTACT
CONTACT
STABILIZER
with Stabilizer
without Stabilizer
CBD size 8 male contacts are removed toward the rear
In some applications this float creates problems in alignment
after utilizing front release tooling. Space must be provided
during mating. Many male contact CBD
variants offer an
between the contact and the connector molding so the
integral stabilizing feature to minimize problems created by
tooling can slide over the mating portion of the contact. This
float in size 8 contacts. An alternate tool is used to remove the
fact allows the contact to float.
contact if necessary. Tool number is 4311-0-1-0.
A1
A3
A2
A1
CBD/CBM3W3M
A1
A2
A3
1
2
3
4
5
6
7
9
8
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
CBC36W4M
A4
A5
A6
A8
A7
CBD/CBM8W8M
A4
15
A3
A2
UNIQUE FEATURES
The stabilization feature is currently available
for the following male contact variants:
1
2
3
4
5
6
7
8
9 10 11 12
A1
A2
13
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
CBC43W2M
Add MOS -1570.4 to end of part number. Example: CBD3W3M00000-1570.4
62
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
COMBO-D CONNECTORS WITH
* 100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT
1
High conductivity size 8 contacts
which can be terminated to 6 awg
wire allow very high currents
to be carried through Combo-D
type connectors.
Contacts:
High conductivity copper alloy.
Plating:
Standard Finish:
Gold flash over nickel plate.
Optional Finishes: 0.000030 [0.76 µ] gold over nickel by
adding “-14” suffix onto part number.
Example: FC4006D-14
0.000050 inch [1.27µ] gold over nickel by
adding “-15” suffix onto part number.
Example: MC4006D-14
POWER CONTACTS
See Temperature Rise Curve on
page 64.
Test 2b.
Proof Voltage:
1900 V r.m.s.
Working Voltage:
450 V r.m.s.
Size 8 Removable
Contacts:
Rear insertion, front release.
Durability:500 cycles minimum.
20g from 10 Hz to 500 Hz.
Vibration:
Shock:30g-11ms.
Temperature Range:
-55˚C to +125˚C.
*1 per UL 1977 Testing
100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT
CONTACTS USED WITH 6 AWG WIRE
UNIQUE FEATURES
6 AWG [16.0mm2] max.
* contacts ordered separately
SIZE 8
1
Note: C
*2 FEMALE CONTACT
0.865 [21.97]
0.624
[15.85]
MALE contact
0.864 [21.95]
0.336 [8.53]
0.336 [8.53]
Ø0.233 [5.92]
Ø0.233 [5.92]
FC4006D
*2 Note: F
emale contacts feature Large Surface Area (L.S.A.)
closed entry contact design which provides maximum
mating surfaces between male and female contact and
reduced contact resistance during operation.
63
Ø0.142 [3.61]
MC4006D
Material: High conductivity copper alloy.
PLating:
.000030 [0.76 µ] gold over nickel by adding “-14” s uffix
onto part number. Example: FC4006D-14
0.000050 inch [1.27µ] gold over nickel by adding “-15”
suffix onto part number. Example: MC4006D-15.
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
SELECTIVELY LOADED COMBO-D CONNECTORS FOR USE WITH
100 AMP* HIGH CURRENT REMOVABLE CRIMP POWER CONTACT
COMBO-D CONNECTORS WITH TWO CONTACT POSITIONS
CBD3W3M00000-1841.0
CBD3W3F00000-1841.0
COMBO-D CONNECTORS WITH THREE CONTACT POSITIONS
CBD5W5M00000-1841.1
CBD5W5F00000-1841.1
COMBO-D CONNECTORS WITH FOUR CONTACT POSITIONS
CBD8W8F00000-1841.2
UNIQUE FEATURES
CBD8W8M00000-1841.2
110
100
90
80
70
60
50
Curves were developed using CBD3W3, 5W5,
and 8W8 connectors with MC/FC4006D contacts
terminated with 6 AWG wire.
40
30
20
10
0
0
10
20
30
40
50
60
70
80
90
64
UNIQUE FEATURES
Positronic
Combo-D
D-Sub
STRAIGHT PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT
SIZE 8
MALE contact
FEMALE CONTACT
Ø0.040 [1.02]
Ø0.142 [3.61]
RIGHT ANGLE (90°) PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT
SIZE 8
FEMALE CONTACT
UNIQUE FEATURES
Ø0.040 [1.02]
MALE contact
Ø0.142 [3.61]
65
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
BUS BAR CONTACT
SIZE 8 PoWER contact
Typical Part Numbers:
FBB4000D
MBB4000D
0.974 [24.74]
4-40UNC-2B
Thread
0.160 [4.06]
Power contacts can be offered with terminations suitable for use with bus bars.
INTEGRAL BLIND MATE GUIDE
UNIQUE FEATURES
SIZE 8
Ø0.114 [2.90]
1.164 [29.57]
Ø0.125 [3.18]
0.158 [4.01]
66
Combo-D
D-Sub
UNIQUE FEATURES
Positronic
CUSTOMER SPECIFIED CONTACT TERMINATION LENGTH
P o si tr on ic can s u pply CB ser ies connector s with custom er sp ecifie d
t e r m in at io n len gt h s . We have a wid e v ar iety of op tions av ailab le.
STRAIGHT PRINTED BOARD MOUNT
*Note:
PCB spacer height can
be adjusted according to
contact termination length
Y*
X
RIGHT ANGLE (90°) PRINTED BOARD MOUNT
X
X a nd Y c o ntact t ermin at ion len gt h s can be
c usto m d esi g ned to f it you r applicat ion requ iremen t s.
UNIQUE FEATURES
67
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE CONTACT TECHNICAL CHARACTERISTICS
SIZE 22 REMOVABLE CONTACT
diameter male contacts. Female PosiBand
closed entry contact design. Terminations for
12, 14, 16, 18, 20, 22, 24, 26, and 28 AWG.
Insert contact to rear face of insulator, release from rear face of insulator.
Size 22 contacts, 0.030 inch [0.76 mm] mating diameter male contacts.
Female PosiBand closed entry contact design. Terminations for 20, 22,
24, 26, 28, and 30 AWG. Closed barrel crimp.
5 amperes nominal.
0.010 ohms maximum.
Straight and right angle (90°) PCB mount contacts are available,
contact Technical Sales for details.
Size 22 crimp contacts are available, see page 71 for details.
Precision machined copper alloy with gold flash over nickel. Other
finishes are available, see pages 69 and 81 for optional finishes.
Insert contact to rear face of insulator, release from rear face of
insulator. Size 20 contacts, 0.040 inch [1.02 mm] mating diameter
male contacts. Female PosiBand closed entry or rugged open entry
contact design.
test 2b.
Straight and right angle (90°) PCB mount contacts are available, c
ontact
Size 20 crimp contacts are available, see page 74 for details.
Standard:Precision machined copper alloy with gold
flash over nickel. Other finishes are available,
see pages 69 and 81 for optional finishes.
High Conductivity: High conductivity copper alloy, gold flash
over nickel. Other finishes are available, see
pages 69 and 81 for optional finishes.
Standard and
High Conductivity: Insert contact to rear face of insulator,
release from front face of insulator. Size 16
contacts, 0.0625 inch [1.588mm] mating
28 amperes.
40 amperes.
0.0016 ohms max. Per IEC 605122, Test 2b.
High Conductivity
Contact Material:0.001 ohms max. Per IEC 60512-2,
Test 2b.
Standard:Precision machined copper alloy with gold
High Conductivity:High conductivity copper alloy, gold flash
over nickel. Other finishes are available, see
pages 69 and 81 for optional finishes.
High Voltage:
Insulator Material:
PTFE teflon
Contacts:
Precision machined copper alloy with
0.000030 inch [0.76µ] gold over nickel. Other
finishes are available, see pages 69 and 81
for optional finishes.
Shielded:
Dielectric Material: PTFE teflon
Inner Contacts:Precision machined copper alloy with
0.000030 inch [0.76µ] gold over nickel. Other
finishes are available, see pages 69 and 81
for optional finishes.
Outer Contacts:
Precision machined copper alloy with gold
Air Line Coupler:
Stainless steel, see page 80.
Standard and
High Conductivity: Insert contact to rear face of insulator,
release from front face of insulator. Size
8 contacts, 0.142 inch [3.61 mm] mating
diameter male contacts, closed entry
female contacts.
High Voltage:
Insert contact to rear face of insulator,
release from front face of insulator. Size
8 contacts. Straight and right angle (90°)
terminations. 0.041 inch [1.04 mm] minimum
hole diameter.
Durability:
500 cycles minimum.
Vibration:
Shock:30g-11ms.
. . . continued on next page
For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82.
68
REMOVABLE CONTACTS
Precision machined copper alloy with gold flash over nickel. Other
finishes are available, see pages 69 and 81 for optional finishes.
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE CONTACT TECHNICAL CHARACTERISTICS
continued from previous page . . .
Shielded:
release from front face of insulator. Size 8
contacts. See page 78 table of cable sizes
for contact termination dimensions.
Durability:
500 cycles minimum.
Vibration:
Shock:30g-11ms.
Air Line Coupler:
release from front face of insulator.
-1.5 dB at 2 GHz
VSWR:1.15 average at 1 GHz
1.56 average at 2 GHz
Above values measured using frequency domain techniques.
Proof Voltage:
1000 V r.m.s.
Optional PLATING Finishes
-140.000030 [0.76 µ] gold over nickel by adding
“-14” suffix onto part number. Example:
FC120N4-14.
-15
Power Contacts:
HIGH VOLTAGE:
Flash over Voltage:
3600 V r.m.s.
Proof Voltage:
2700 V r.m.s.
0.008 ohms maximum.
.000050 inch [1.27µ] gold over nickel by
0
adding “-15”. Example: FC120N4-15.
RoHS OPTIONS:
/AAEnvironmental Compliance Option:
RoHS compliant can be achieved by
adding “/AA” suffix onto part number.
Examples: FC120N4/AA or for optional
finishes use FC120N4/AA-14.
Shielded:
0.008 ohms maximum.
Nominal Impedance:
50 ohms.
Insertion Loss:-0.46 dB at 1 GHz
What makes Positronic’s
PosiBand® contact
interface significant?
4
4
Legacy “split tine” contact with sleeve
igher reliability in harsh environments and repeated
H
mating cycles.
P
osiBand crimp contacts do not need to be annealed. Split
tine D-subminiature contacts are commonly annealed at the
crimp barrel, with the possibility of reliability problems at the
contact interface if the annealing is performed incorrectly.
4Electrical and mechanical function of the contact interface are
separated since the PosiBand contact is a two-piece design.
Contact normal force is provided by the “Posiband spring
member”, which allows higher mechanical reliability. The
electrical continuity path is supported through the base contact, which allows a greater number of electrical
paths on a “micro” level when compared to split tine contact design.
PosiBand spring member
placed on base contact
REMOVABLE CONTACTS
4
4
Higher reliability at prices comparable to the “split tine” design.
PosiBand is protected by US Patent 7,115,002.
For a detailed white paper visit: www.connectpositronic.com/posiband
69
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE CRIMP SIGNAL CONTACT
For use with CBCD Series connectors
SIZE 22
Qualified to AS39029
Note: C
*MILITARY
SPECIFICATION CONTACTS
FEMALE contact
STANDARD FINISH:
per AS39029 specifications
MALE contact
Color Code:
Male Contact:
ORANGE/BLUE/BLACK
FEMALe Contact:
ORANGE/GREEN/YELLOW
0.518 [13.16]
Ø0.047
[1.19]
* Color Code
Stainless Steel
Shroud
Ø0.035
[0.89]
*M39029/57-354
Ø0.047
[1.19]
* Color Code
Ø0.030
[0.76]
0.150 [3.81]
Ø0.035
[0.89]
0.150 [3.81]
WIRE SIZE
AWG [mm2]
FEMALE
PART NUMBER
0.531 [13.49]
WIRE SIZE
AWG [mm2]
MALE
PART NUMBER
22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]
22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]
*M39029/58-360
Positronic is qualified to supply the legacy design, as well as, the
PosiBand design. If the requirement is for the PosiBand design
exclusively, notify sales at time of quotation for order placement
when requesting M39029 contacts.
REMOVABLE CRIMP SIGNAL CONTACT
for use with cbCd series connectors
SIZE 22
FEMALE contact
Note: C
MALE contact
Ø0.035
[0.89]
FEMALE
PART NUMBER
FC8022D2
0.520 [13.21]
0.150 [3.81]
WIRE SIZE
AWG [mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
0.531 [13.49]
Ø0.030
[0.76]
0.150 [3.81]
MALE
PART NUMBER
MC8022D
Ø0.047
[1.19]
Ø0.035
[0.89]
WIRE SIZE
AWG [mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]
70
REMOVABLE CONTACTS
Ø0.047
[1.19]
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
CRIMP SIGNAL CONTACT
For use with CBCD Series Connectors
The crimp area of these contacts is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. These contact cannot be
removed from connector after installation.
Not suitable for fully loaded connector.
SIZE 22
FEMALE contact
Note: C
all applicable crimp contacts,
MALE CONTACT
Ø0.066
[1.68]
0.843 [21.41]
0.179 [4.55]
Ø0.045
[1.14]
Ø0.066
[1.68]
0.853 [21.67]
Ø0.030
[0.76]
0.179 [4.55]
Ø0.045
[1.14]
Crimp area extends above connector molding.
PART NUMBER
WIRE SIZE
AWG [mm2]
PART NUMBER
WIRE SIZE
AWG [mm2]
FC8020D2
20 [0.5] max
MC8020D
20 [0.5] max
FEMALE
MALE
REMOVABLE THERMOCOUPLE SIGNAL CRIMP SIGNAL CONTACT
For usE with CBCD Series connectors
SIZE 22
FEMALE contact
male Contact
Ø0.047
[1.19]
0.520 [13.21]
TYPE
0.531 [13.49]
* Color Code
Ø0.035
[0.89]
* Color Code
Ø0.030
[0.76]
0.150 [3.81]
PART NUMBER
MALE
COLOR
CODE*
WIRE SIZE
AWG [mm2]
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
ALUMEL (-)
FC8022D2AL
MC8022DAL
GREEN
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
COPPER (+)
with gold flash
FC8022D2CU
MC8022DCU
RED
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
CHROMEL (+)
FC8022D2CH
MC8022DCH
WHITE
CONSTANTAN (-)
FC8022D2CO
MC8022DCO
YELLOW
FEMALE
K
REMOVABLE CONTACTS
T
0.150 [3.81]
PART NUMBER
MATERIAL
E
Note: C
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
Ø0.047
[1.19]
Ø0.035
[0.89]
For more information on the availability
of Type J thermocouple contacts,
please contact Technical Sales.
For more information about
thermocouple contacts with PCB s
older
termination, please contact Technical
Sales.
Chromel® and Alumel® are registered trademarks
of Hoskins Manufacturing Company
71
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACT
For use with CBc Series Connectors
SIZE 20
Qualified to AS39029
Note: C
*MILITARY
SPECIFICATION CONTACTS
FEMALE contact
STANDARD FINISH:
0.000050 inch [1.27µ] gold over
nickel
MALE contact
0.538 [13.67]
Color Code:
Male Contact:
ORANGE/BLUE/WHITE
FEMALe Contact:
ORANGE/BLUE/GRAY
0.066
[1.68]
0.550 [13.97]
* Color Code
Stainless Steel Shroud
0.045
[1.14]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG [mm2]
FEMALE
MALE
PART NUMBER
20 / 22 / 24
[0.5/0.3/0.25]
*M39029/63-368
0.045
[1.14]
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
PART NUMBER
0.066
[1.68]
* Color Code
*M39029/64-369
WIRE SIZE
AWG [mm2]
20 / 22 / 24
[0.5/0.3/0.25]
Positronic is qualified to supply the legacy design, as well as, the
PosiBand design. If the requirement is for the PosiBand design
exclusively, notify sales at time of quotation for order placement
when requesting M39029 contacts.
INDUSTRIAL / MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACT
SIZE 20
FEMALE contact
Note: C
MALE contact
0.538 [13.67]
0.550 [13.97]
ØA
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG [mm2]
ØA
FC6020D2
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
FC6026D2
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
FEMALE
PART NUMBER
0.066
[1.68]
ØA
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG [mm2]
ØA
MC6020D
20 / 22 / 24
[0.5/0.3/0.25]
0.045
[1.14]
MC6026D
26 / 28 / 30
[0.12/0.08/0.05]
0.027
[0.69]
MALE
PART NUMBER
72
REMOVABLE CONTACTS
0.066
[1.68]
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
INDUSTRIAL / MILITARY LEVEL CRIMP SIGNAL CONTACT
SIZE 20
The crimp area of these contacts is not
protected when fully seated in the connector
molding. These contacts require shrink tubing
after installation. These contact cannot be
removed from connector after installation.
Not suitable for fully loaded connector.
Note: C
all applicable crimp contacts,
FEMALE contact
MALE contact
Ø0.080
[2.03]
0.915 [23.24]
Ø0.040 [1.02]
0.179 [4.55]
Ø0.055
[1.40]
Ø0.080
[2.03]
0.927 [23.55]
0.179 [4.55]
Ø0.055
[1.40]
PART NUMBER
WIRE SIZE
AWG [mm2]
PART NUMBER
WIRE SIZE
AWG [mm2]
FC6018D2
18 [1.0] max
MC6018D
18 [1.0] max
FEMALE
MALE
PROFESSIONAL LEVEL REMOVABLE CRIMP SIGNAL CONTACT
For use with CBc and qb Series Connectors
SIZE 20
FEMALE contact
“Rugged Open Entry” DESIGN
Ø0.045
[1.14]
Ø0.066
[1.68]
REMOVABLE CONTACTS
FEMALE
PART NUMBER
FC6520D
Note: C
0.538 [13.67]
0.170+0.015-0.020
[4.32+0.38-0.51]
WIRE SIZE
AWG [mm2]
20 / 22 / 24
[0.5/0.3/0.25]
73
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE THERMOCOUPLE CRIMP CONTACT
SIZE 20
Note: C
FEMALE contact
male contact
0.538 [13.67]
0.550 [13.97]
* Color Code
ØA
* Color Code
ØB
MATERIAL
FEMALE
PART NUMBER
FC6020D2CH
MC6020DCH
FC6026D2CH
MC6026DCH
FC6020D2AL††
MC6020DAL†
FC6026D2AL
MC6026DAL
FC6020D2CU††
MC6020DCU†
FC6026D2CU
MC6026DCU
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
FC6020D2CH
MC6020DCH
FC6026D2CH
MC6026DCH
FC6020D2CO††
MC6020DCO†
FC6026D2CO
MC6026DCO
CHROMEL (+)
K
ALUMEL (-)
COPPER (+)
with gold flash
T
CONSTANTAN (-)
††
CHROMEL (+)
E
CONSTANTAN (-)
COLOR
CODE
WIRE SIZE
ØA
AWG [mm2]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
†
WHITE
ØB
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
GREEN
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
RED
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
YELLOW
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
†
Dimensionally equivalent to M39029/64-369
0.170+0.015-0.020
[4.32+0.38-0.51]
WHITE
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]
YELLOW
For more information on
the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts
with PCB solder termination, please contact
Technical Sales.
Chromel® and
®
Alumel are registered trademarks of
Hoskins Manufacturing
Company.
0.066 [1.68] 0.045 [1.14]
26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
Dimensionally equivalent to M39029/63-368
††
REMOVABLE CRIMP POWER CONTACT
For use with CBcD Series Connectors
SIZE 16
*1 FEMALE CONTACT
0.681 [17.30]
ØA±0.003
[±0.08]
ØB ±0.003
[±0.08]
0.255 [6.48]
WIRE SIZE
AWG [mm2]
ØA
ØB
FC112N4S
12 / [4.0]
n/a
0.098 [2.49]
FC112N4
12 / [4.0]
n/a
0.098 [2.49]
FC114N4
14-16 [2.5-1.5]
0.105 [2.67]
0.081 [2.06]
FC116N4
16-18 [1.5-1.0]
20-22-24
[0.5-0.3-0.25]
0.093 [2.36]
0.067 [1.70]
0.068 [1.73]
0.045 [1.14]
FEMALE
PART NUMBER
FC120N4
0.0.0625 ± 0.001
[1.588 ± 0.025]
“S” in
part number
indicates high
conductivity copper alloy
material.
Note: C
MALE CONTACT
ØA ±0.003
[±0.08]
0.684 [17.37]
0.255 [6.48]
ØB ±0.003
[±0.08]
PART NUMBER
WIRE SIZE
AWG [mm2]
ØA
ØB
MC112NS-133.0
12 / [4.0]
n/a
0.098 [2.49]
MC112N-133.0
12 / [4.0]
n/a
0.098 [2.49]
MC114N-133.0
14-16 [2.5-1.5]
0.105 [2.67]
0.081 [2.06]
MC116N-133.0
16-18 [1.5-1.0]
20-22-24
[0.5-0.3-0.25]
0.093 [2.36]
0.067 [1.70]
0.068 [1.73]
0.045 [1.14]
MALE
MC120N-133.0
*1 Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
male and female contact and reduced contact resistance during operation.
74
REMOVABLE CONTACTS
†
MALE
PART NUMBER
††
ØB
Ø0.040 [1.02]
0.170+0.015-0.020
[4.32+0.38-0.51]
TYPE
ØA
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE CRIMP POWER CONTACT
For use with CBD, CBc, CBCD and CBDD Series Connectors
SIZE 8
Note: Connectors can be kitted with
For contact current rating, see page 4.
*1 FEMALE CONTACT
MALE contact
0.858 [21.80]
0.640
[16.26]
MAX.
0.882 [22.40]
0.354 [8.99]
0.354 [8.99]
ØA
ØA
Ø0.142 [3.61]
FEMALE
PART NUMBER
WIRE SIZE
AWG [mm2] FC4008DS
8 [10.0]
FC4008D
8 [10.0]
FC4010D
10 [5.3]
FC4012D
12 [4.0]
FC4016D
16 [1.5]
WIRE SIZE
AWG [mm2]
MALE
ØA
PART NUMBER
0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]
“S” in
part number
indicates high
conductivity copper alloy
material.
MC4008DS
8 [10.0]
MC4008D
8 [10.0]
MC4010D
10 [5.3]
MC4012D
12 [4.0]
MC4016D
16 [1.5]
ØA
0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]
*1 Note: F
emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between
REMOVABLE SOLDER CUP POWER CONTACT
SIZE 8
onnector part number.
c
* FEMALE CONTACT
1
0.640
[16.26]
MAX.
MALE contact
0.858 [21.80]
0.882 [22.40]
ØA ØB
ØB ØA
Ø0.142 [3.61]
WIRE SIZE
AWG [mm2] ØA
ØB
0.188
[4.78]
MS4008D
8 [10.0]
0.219
[5.56]
0.188
[4.78]
0.143
[3.63]
0.112
[2.84]
MS4012D
12 [4.0]
0.143
[3.63]
0.112
[2.84]
0.100
[2.54]
0.069
[1.75]
MS4016D
16 [1.5]
0.100
[2.54]
0.069
[1.75]
WIRE SIZE
AWG [mm2] ØA
ØB
FS4008D
8 [10.0]
0.219
[5.56]
FS4012D
12 [4.0]
FS4016D
16 [1.5]
FEMALE
REMOVABLE CONTACTS
PART NUMBER
PART NUMBER
MALE
*1 Note: F
75
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE HIGH VOLTAGE POWER CONTACT
SIZE 8
0.485
[12.32]
0.734 [18.64]
Ref.
20
AWG
max.
0.734 [18.64]
Ref.
all applicable
removable contacts,
20
contact
AWGTechnical Sales for
connector
part number.
max.
STRAIGHT SOLDER WIRE TERMINATION
FEMALE contact
0.485
[12.32]
MALE contact
Ø0.040 [1.02]
0.734 [18.64]
Ref.
20
AWG
max.
Ø0.040 [1.02]
FS4820D
Ø0.142 [3.61]
0.734 [18.64]
Ref.
20
AWG
max.
Ø0.142 [3.61]
MS4820D
Right Angle (90°) SOLDER WIRE TERMINATION
MALE contact
FEMALE contact
0.448
[11.38]
0.697 [17.70]
Ref.
20
AWG
max.
0.448
[11.38]
0.697 [17.70]
Ref.
Ø0.040 [1.02]
0.697 [17.70]
FS4920D
Ref.
20
AWG
max.
20
AWG
max.
Ø0.142 [3.61]
0.697 [17.70]
MS4920D
Ref.
20
AWG
max.
STRAIGHT PRINTED BOARD MOUNT POWER CONTACT
For use with CBD and
CBDD SeriesØ0.142
Connectors
Ø0.040 [1.02]
[3.61]
SIZE 8
Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information.
*1 FEMALE CONTACT
MALE contact
0.626 [15.90]
0.634 [16.10]
0.170
[4.32]
ØA
ØA
Ø0.142 [3.61]
FDS4314D
FDS4312D
FDS4310D
ØA
0.078
[1.98]
0.094
[2.39]
0.125
[3.18]
CONTACT
CODE
PART NUMBER
35
MDS4314D
36
MDS4312D
37
MDS4310D
MALE
ØA
0.078
[1.98]
0.094
[2.39]
0.125
[3.18]
CONTACT
CODE
35
36
37
*1 Note: F
76
REMOVABLE CONTACTS
FEMALE
PART NUMBER
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
RIGHT ANGLE (90°) PRINTED BOARD MOUNT POWER CONTACT
For use with CBD and CBDD Series Connectors
SIZE 8
*1 FEMALE CONTACT
MALE contact
A
A
Ø0.142 [3.61]
C
ØB
ØB
A
REF.
ØB
C
SHELL
SIZE
CONTACT
CODE
MRT4314D
0.580
[14.73]
0.078
[1.98]
0.339
[8.61]
1, 2,
3&4
55
55
MRT4414D
0.692
[17.58]
0.078
[1.98]
0.451
[11.46]
5
55
1, 2,
3&4
75
MRT4714D
0.661
[16.79]
0.078
[1.98]
0.420
[10.67]
1, 2,
3&4
75
0.520
[13.21]
5
75
MRT4814D
0.773
[19.63]
0.078
[1.98]
0.520
[13.21]
5
75
0.125
[3.18]
0.810
[20.57]
1, 2,
3&4
57
MRT4310D
1.051
[26.70]
0.125
[3.18]
0.810
[20.57]
1, 2,
3&4
57
0.125
[3.18]
0.810
[20.57]
5
57
MRT4410D
1.051
[26.70]
0.125
[3.18]
0.810
[20.57]
5
57
A
REF.
ØB
C
SHELL
SIZE
CONTACT
CODE
PART NUMBER
FRT4314D
0.580
[14.73]
0.078
[1.98]
0.339
[8.61]
1, 2,
3&4
55
FRT4414D
0.692
[17.58]
0.078
[1.98]
0.451
[11.46]
5
FRT4714D
0.661
[16.79]
0.078
[1.98]
0.420
[10.67]
FRT4814D
0.773
[19.63]
0.078
[1.98]
FRT4310D
1.051
[26.70]
FRT4410D
1.051
[26.70]
FEMALE
PART NUMBER
MALE
*1 Note: F
REMOVABLE CONTACTS
77
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE SHIELDED CONTACT
SIZE 8
Note: C
onnectors can be
kitted with all applicable
removable contacts,
contact Technical Sales
for connector part
number.
STRAIGHT SOLDER/CRIMP CONTACTS
C
Max.
FEMALE contact
MALE contact
A
A
ØB
ØB
Ø0.040 [1.02]
Ø0.152 [3.86]
STRAIGHT SOLDER/SOLDER CONTACTS
FEMALE contact
MALE contact
A
A
C
Max.
ØB
ØB
Ø0.040 [1.02]
Ø0.152 [3.86]
STRAIGHT CRIMP/CRIMP CONTACTS
FEMALE contact
MALE contact
A
A
C
Max.
ØB
ØB
Ø0.152 [3.86]
A
ØB
C
MAX.
RG CABLE
NUMBER
MC4101D
0.929 [23.60]
0.040 [1.02]
0.739 [18.77]
178 B/U
196 B/U
FC4102D
MC4102D
0.929 [23.60]
0.067 [1.70]
0.739 [18.77]
179 B/U
316 /U
SOLDER/CRIMP
FC4103D
MC4103D
1.037 [26.34]
0.108 [2.74]
0.847 [21.51]
180 B/U
SOLDER/CRIMP
FC4104D
MC4104D
1.037 [26.34]
0.120 [3.05]
0.847 [21.51]
58 B/U
TYPE OF
CONTACT
PART NUMBER
PART NUMBER
SOLDER/CRIMP
FC4101D
SOLDER/CRIMP
FEMALE
MALE
SOLDER/SOLDER
FS4101D
MS4101D
0.929 [23.60]
0.040 [1.02]
0.739 [18.77]
178 B/U
196 B/U
SOLDER/SOLDER
FS4102D
MS4102D
0.929 [23.60]
0.067 [1.70]
0.739 [18.77]
179 B/U
316 /U
SOLDER/SOLDER
FS4103D
MS4103D
1.037 [26.34]
0.108 [2.74]
0.847 [21.51]
180 B/U
SOLDER/SOLDER
FS4104D
MS4104D
1.037 [26.34]
0.120 [3.05]
0.847 [21.51]
58 B/U
CRIMP/CRIMP
FCC4101D
MCC4101D
0.929 [23.60]
0.040 [1.02]
0.739 [18.77]
178 B/U
196 B/U
CRIMP/CRIMP
FCC4102D
MCC4102D
0.929 [23.60]
0.067 [1.70]
0.739 [18.77]
179 B/U
316 /U
CRIMP/CRIMP
FCC4103D
MCC4103D
1.037 [26.34]
0.108 [2.74]
0.847 [21.51]
180 B/U
CRIMP/CRIMP
FCC4104D
MCC4104D
1.037 [26.34]
0.120 [3.05]
0.847 [21.51]
58 B/U
SHIELDED CONTACTS
Two-step crimping action for signal and
shielding conductors.
78
REMOVABLE CONTACTS
Ø0.040 [1.02]
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
STRAIGHT PRINTED BOARD MOUNTED SHIELDED CONTACT
SIZE 8
FEMALE contact
0.181
[4.60]
0.156 [3.96]
MALE contact
0.481 [12.22]
0.489 [12.42]
0.025 [0.64]
0.025 [0.64]
0.156 [3.96]
0.200 [5.08]
0.200 [5.08]
0.037 [0.94]
Across points
Ø0.040 [1.02]
Ø0.152 [3.86]
MDS4201D
FDS4201D
Suggest Ø0.045
[1.14] hole
0.037 [0.94]
Across points
0.200 [5.08]
0.100 [2.54]
Contact hole pattern
right angle (90°) PRINTED BOARD MOUNT SHIELDED CONTACT
SIZE 8
FEMALE contact
0.821 [20.85]
MALE contact
0.829 [21.06]
0.240 [6.10]
0.470
[11.94]
0.240 [6.10]
Ø0.040 [1.02]
Ø0.152 [3.86]
0.162 [4.11]
0.162 [4.11]
0.253 [6.43]
Suggest Ø0.045
[1.14] hole
0.037 [0.94]
Across points
FRT4201D
0.253 [6.43]
0.037 [0.94]
Across points
MRT4201D
REMOVABLE CONTACTS
0.200 [5.08]
0.100 [2.54]
Contact hole pattern
79
Combo-D
D-Sub
REMOVABLE CONTACTS
Positronic
REMOVABLE AIR LINE COUPLERS
SIZE 8
AIR LINE COUPLER CONTACTS
REQUIRE JACKSCREWS TO
COUPLE MATING CONNECTORS
FEMALE contact
MALE contact
0.737 [18.72]
0.479
[12.17]
Ø0.092
[2.34]
0.733 [18.62]
0.242 [6.15]
0.242 [6.15]
Ø0.042
[1.07]
Ø0.092
[2.34]
Ø0.042
[1.07]
MA4063S
FA4063S
Contacts:
Size 8 Removable
Contacts:
Stainless steel
Rear insertion, front release.
Temperature Range:
-55˚C to +125˚C.
80
REMOVABLE CONTACTS
SPECIAL OPTIONS
Combo-D
D-Sub
SPECIAL OPTIONS
APPENDIX
Positronic
MODIFICATION (MOS) SUFFIXES
Specify complete connector by selecting a base part number from the desired series Ordering Information Page. Once
base part number is selected, add desired modifications (MOS) number below to the end of the part number.
Example part number: CBD17W2F55R7NT2X/AA-14-1062.1
SERIES
NEW!
NEW!
CONNECTOR
GENDER
VARIANT
(Ordering information pages can be found at the end of each series)
TERMINATION MODIFICATIONS
OF STANDARD OF
TYPE
STANDARD (MOS)
AVAILABLE
SUFFIXES
DESCRIPTION OF MODIFICATION
CBD
3W3
F/M
0
-1841.0
Allows for molding to have positions A1 and A3 tooled only. Position A2 not
molded but numbering will remain.
CBD
5W5
F/M
0
-1841.1
Allows for molding to have positions 1, 3 and 5 tooled only. Positions 2
and 4 not molded but numbering will remain.
CBD
8W8
F/M
0
-1841.2
Allows for molding to have positions A1,A3,A5 and A7 tooled only.
Positions A2,A4,A6 and A8 not molded but numbering will remain.
CBD, CBM
3W3, 8W8
M
0
-1570.4
Integral stabilizing feature used to minimize size 8 contacts from floating in
the molding. Use tool number 4311-0-1-0 to remove contact if necessary.
CBC
36W4, 43W2
CBD, CBC,
CBDD, CBHD,
CBCD, CBDP*,
ACBDP, ACBMP
ALL
F/M
ALL
-14
Allows connector with signal contacts installed, for signal contacts only to
be plated 0.000030 [0.76 µ] gold over nickel.
CBD, CBC,
CBDD, CBHD,
CBCD, ACBDP,
ACBMP
ALL
F/M
ALL
-14-1062.1
Allows connector with signal and power contacts installed, for both signal
and power contacts to be plated 0.00030 [0.76 µ] gold over nickel
CBD, CBC,
CBDD, CBHD,
CBCD, CBDP*,
ACBDP, ACBMP
ALL
F/M
ALL
-15
Allows connector with signal contacts installed, for signal contacts only to
be plated 0.000050 inch [1.27µ] gold over nickel.
CBD, CBC,
CBDD, CBHD,
CBCD, ACBDP,
ACBMP
ALL
F/M
ALL
-15-1062.0
Allows connector with signal and power contacts installed, for both signal
and power contacts to be plated 0.000050 inch [1.27µ] gold over nickel.
CBD, CBM,
CBC, CBDD,
CBHD, CBCD
ALL
F/M
ALL
-1062.0
Allows connector with power contacts installed, for the power contacts only
to be plated 0.000050 inch [1.27µ] gold over nickel.
CBD, CBM,
CBC, CBDD,
CBHD, CBCD
ALL
F/M
ALL
-1062.1
Allows connector with power contacts installed, for the power contacts only
to be plated 0.00030 [0.76 µ] gold over nickel.
CBD, CBM,
CBC, CBDD,
CBHD, CBCD
ALL
F/M
ALL
-759.0
Allows connectors to be supplied with blind mate guides, lockwashers and
hexnuts installed. For connectors with a 4-40 threaded mounting style
install blind mate guides only. For connectors with a R3/R6 mounting
style install special blind mate guides with lockwashers and hexnuts. See
D-subminiature Accessories catalog for more details.
CBD, CBM,
CBC, CBDD,
CBHD, CBCD
ALL
F/M
ALL
-759.1
Allows connector, with any contacts to include blind mate mounting plate.
See D-subminiature Accessories catalog for more details.
QB
FOR
CONTACTS
F
FC40**D
CONTACTS
-1817.0
Allows for contacts to have a crimp barrel with a length of 0.310 [7.87].
QB
7W2, 9W4
M
56, 57
-1865.0
Connector with standard right angle (90°) brackets replaced with
4535-78-0 right angle (90°) brackets.
QB
7W2
M
N/A
-1845.0
Allows for a connector to be supplied with inverted bend. Contact tail
length below bracket of 0.122 [3.10] max. Alignment bar not required.
MANY OTHER SPECIAL OPTIONS ARE AVAILABLE REFER TO D-SUBMINIATURE ACCESSORIES CATALOG,
CONSULT TECHNICAL SALES OR VISIT OUR WEBSITE AT WWW.CONNECTPOSITRONIC.COM
81
Combo-D
D-Sub
APPLICATION TOOLS
Positronic
A P P L I C A T I O N
T O O L S
S E C T I O N
CBD / CBM / CBC / CBCD / QB connectors are offered
APPLICATION TOOLS
with removable crimp contacts. Positronic recognizes
the importance of supplying application tooling
to support our customers’ use of our products.
Information on application tooling is
available on our web site at
www.connectpositronic.com/design-tools/tooling
There you will find downloadable PDF cross reference
charts for removable and compliant press-fit contacts. These charts
will supply part numbers for insertion, removal and crimping tools,
along with information regarding use of tools and techniques.
CONTACT REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS
Contacts may be supplied in plastic carriers, packaged in
reels holding 2,000 contacts for use with the
automatic
pneumatic crimp tools, catalog part number 9550-0-0-0 and
9550-1-0-0; packaged in reels holding 1,000 contacts for use
with the automatic pneumatic crimp tools, catalog part number
9550-0-2-0. The same type carrier is used for both male and
female contacts.
Enlarged section of
plastic contact carriers
All male and female crimp contacts can be ordered in
reels by adding letter “R” after the contact part number,
such as MC8022DR for a male contact and FC112N4R for
female contact.
82
Positronic
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
MC4008D
MA4063S
FS4*20D
FS410*D
FS401*D
FS4008D
FRT4*1*D
FRT4201D
FDS4*0*D
FCC4104D
FCC4103D
FCC4102D
FCC4101D
FC410*D
FC4012D-1817.0
FC401*D
FC4008DS
FC4008D-1817.0
FC4008D
FA4063S
9509-0-0-0
9504-19-0-0
9504-19-0-0
9504-15-0-0
9504-15-0-0
9504-13-0-0
9504-14-0-0
9504-0-0-0
9509-0-0-0
9509-0-0-0
9504-19-0-0
9504-19-0-0
9504-19-0-0
9504-1-0-0
9504-1-0-0
9509-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
9509-1-0-0
9509-1-0-0
9504-1-0-0
9504-1-0-0
9504-1-0-0
HX4
HX4
HX4
M310
HX4
HX4
HX4
HX4
HX4
HX4
HX4
M310
M310
HX4
HX4
HX4
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
M22520/5-01
9504-13-1-0
9504-14-1-0
9504-2-0-0
9509-2-0-0
9504-19-1-0
9504-19-1-0
9504-15-1-0
9504-15-1-0
9504-13-1-0
9504-14-1-0
9504-2-0-0
9509-2-0-0
9509-2-0-0
9504-19-1-0
9504-19-1-0
9504-19-1-0
Y877
Y937
Y878
Y322
TP-974
Y524
Y524
Y877
Y877
Y937
Y878
Y322
TP-974
TP-974
Y524
Y524
Y524
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
4311-0-0-0
Removal
Tool
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
P+
Mfg.
Cross
9555-0-2-0
9555-0-2-0
9555-0-2-0
9555-0-2-0
9555-0-2-0
9555-0-2-0
9555-0-2-0
9555-0-2-0
Automatic
Crimp
Tool
8
MC4008DS
9504-0-0-0
9504-1-0-0
9504-15-1-0
Y877
by adding letter “R” after the contact part number, see page 82 for more information.
*1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000
*1 See Note
8
MC401*D
9504-14-0-0
M22520/5-01
9504-15-1-0
Mil
Equiv
8
MC410*D
9504-13-0-0
HX4
M22520/5-01
Mil
Equiv
8
MCC4101D
9504-1-0-0
HX4
Mfg.
Cross
8
MCC4102D
9504-15-0-0
9504-1-0-0
P+
Insertion
Tool
8
MCC4103D
9504-15-0-0
P+
Mil
Equiv
8
MCC4104D
4311-0-0-0
P+
Mfg.
Cross
8
MDS4201D
4311-0-0-0
Positioner
8
MDS4*1*D
4311-0-0-0
Mil
Equiv
8
MS4008D
Mfg.
Cross
8
MS401*D
P+
Hand
Crimp
Tool
P/N
8
4311-0-0-0
P+
Handle &
Positioner
P/N
8
MS410*D
4311-0-0-0
Positronic
Contact P/N
8
MS4*20D
Contact
Size
8
* for complete listing of contact part numbers, see removable contact section pages 68-80.
APPLICATION TOOLS
83
Combo-D
D-Sub
APPLICATION TOOLS
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
* for complete listing of contact part numbers, see removable contact section pages 68-80.
by adding letter “R” after the contact part number, see page 82 for more information.
*1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000
Positioner
K1665
Mfg.
Cross
M22520/2-06 M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
M81969/1-04
M81969/1-04
M81969/1-04
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
Automatic
Crimp
Tool
Mil
Equiv
9502-29-0-0
K-41
M22520/2-06 M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
M81969/1-04
9550-1-0-0
20
20
20
20
20
20
20
20
22
MC6020D
MC6018D
M39029/6*-36*
FC6520D
FC6026D2**
Thermocouple
FC6026D2
FC6020D2**
Thermocouple
FC6020D2
FC6018D2
M39029/58-360
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
M22520/2-01
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-11-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-5-0-0
9502-11-0-0
9502-4-0-0
K13-1
K13-1
K13-1
K774
K13-1
K13-1
K13-1
K13-1
K13-1
K13-1
K774
K42
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M22520/2-08 M81969/1-02 91067-2
M81969/1-02 91067-2
M22520/2-09 M81969/1-04 91067-1
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-02 M81969/1-02 91067-2
M81969/1-04 M81969/1-04 91067-1
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-04
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
9550-1-0-0
*1 See Note
Mfg.
Cross
M22520/2-01
9502-3-0-0
K-41
M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
M81969/1-04
Mil
Equiv
Hand
Crimp
Tool
P/N
AFM8
M22520/2-01
9502-3-0-0
K1665
M22520/2-09 M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
M81969/1-04
Mfg.
Cross
9507-0-0-0
AFM8
M22520/2-01
9502-29-0-0
K-42
M22520/2-09 M81969/1-04 91067-1
M81969/1-04 M81969/1-04 91067-1
Removal
Tool
FC8020D2
9507-0-0-0
AFM8
M22520/2-01
9502-4-0-0
K-42
M22520/2-06 M81969/1-04 91067-1
Mil
Equiv
22
FC8022D2
9507-0-0-0
AFM8
M22520/2-01
9502-4-0-0
K41
Mfg.
Cross
22
FC8022D2**
Thermocouple
9507-0-0-0
AFM8
M22520/2-01
9502-3-0-0
Insertion
Tool
22
MC8020D
9507-0-0-0
AFM8
M22520/2-01
Mil
Equiv
22
MC8022D
9507-0-0-0
AFM8
Handle &
Positioner
P/N
22
MC8022D**
Thermocouple
9507-0-0-0
Positronic
Contact P/N
22
M39029/57-354
Contact
Size
22
20
MC6020D**
Thermocouple
AFM8
K13-1
20
9507-0-0-0
9502-5-0-0
RTG 2103 M81969/20-01
MC6026D
M22520/2-01
ITH 1094 M81969/18-01 9081-0-0-0
20
AFM8
9099-0-0-0
9507-0-0-0
T.B.D.
MC6026D**
Thermocouple
T.B.D.
20
M22520/1-01
RTG 2103 M81969/20-01
AF8
ITH 1094 M81969/18-01 9081-0-0-0
9501-0-0-0
9099-0-0-0
FC11*N4
TP1366
RTG 2103 M81969/20-01
16
9509-5-0-0
ITH 1094 M81969/18-01 9081-0-0-0
GS222
9099-0-0-0
9509-4-0-0
T.B.D.
FC112N4S
T.B.D.
16
M22520/1-01
AF8
RTG 2103 M81969/20-01 9550-0-0-0
9501-0-0-0
ITH 1094 M81969/18-01 9081-0-0-0
FC120N4
9099-0-0-0
16
TP1110
AF8
9502-17-0-0
9501-0-0-0
M22520/1-01
MC11*N-133.0
RTG 2103 M81969/20-01
16
ITH 1094 M81969/18-01 9081-0-0-0
GS222
9099-0-0-0
9509-4-0-0
TP1366
MC112NS-133.0
9509-5-0-0
16
RTG 2103 M81969/20-01 9550-0-0-0
M22520/1-01
ITH 1094 M81969/18-01 9081-0-0-0
AF8
9099-0-0-0
9501-0-0-0
TP1110
MC120N-133.0
9502-17-0-0
16
84
APPLICATION TOOLS
APPLICATION TOOLS
Positronic
Combo-D
D-Sub
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST
APPLICATION TOOLS
Positronic
Combo-D
D-Sub
SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS
Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole platings
must now be RoHS Compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as shown below.
“Omega” Termination
Omega & bi-spring Compliant Press-Fit Contact Hole
APPLICATION TOOLS
BOARD
TYPE
TIN-LEAD
SOLDER
PCB
CONTACT
SIZE / TYPE
RECOMMENDED
DRILL HOLE SIZE
22
OMEGA
ø0.0453±0.0010
[ø1.150±0.025]
20
OMEGA
ø0.0453±0.0010
[ø1.150±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
RECOMMENDED
PLATING
FINISHED
HOLE SIZES
ø0.0394+0.0035-0.0024
[ø1.000+0.090-0.060]
0.0006 [15µ]
minimum solder
over 0.0010 [25µ]
min. copper
utilized on signal contacts
ø0.0394+0.0035-0.0024
[ø1.000+0.090-0.060]
“Bi-Spring” Termination
utilized on signal contacts
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.119±0.002
[ø3.02±0.05]
RoHS PCB PLATING OPTIONS
COPPER
PCB
IMMERSION
TIN
PCB
IMMERSION
SILVER
PCB
ELECTROLESS
NICKEL /
IMMERSION
GOLD
PCB
85
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
ø0.119±0.002
[ø3.02±0.05]
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
ø0.119±0.002
[ø3.02±0.05]
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
22
OMEGA
ø0.047±0.001
[ø1.19±0.025]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
ø0.043±0.002
[ø1.09±0.05]
0.0010 [25µ]
min. copper
0.000033±0.000006
[0.85±0.15µ]
immersion tin
over 0.0010 [25µ]
min. copper
0.000013±0.000007
[0.34±0.17µ]
immersion silver
over 0.0010 [25µ]
min. copper
ø0.043±0.002
[ø1.09±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.043±0.002
[ø1.09±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.043±0.002
[ø1.09±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.119±0.002
[ø3.02±0.05]
0.000002 [0.05µ] min.
immersion gold over
0.000177±0.000059
[4.5±1.5µ] electroless
nickel per IPC-4552
over 0.0010 [25µ]
min. copper
ø0.043±0.002
[ø1.09±0.05]
ø0.043±0.002
[ø1.09±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.119±0.002
[ø3.02±0.05]
COMPLIANT
PRESS-FIT TERMINATION
CONTACT HOLE
Note: For PCB plating c
ompositions
not shown, consult Technical Sales.
compliant press-fit
user information
When properly used, Positronic
Industries Bi-Spring Power or Omega
Signal Press-Fit terminations provide
reliable service even under severe
conditions.
Connectors utilizing this leading
technology press-fit contact are
easy to install:
1.
Inexpensive installation tooling
is available from Positronic, to
choose the proper installation
tool refer to page 86 for part
number ordering information.
2.
Insert the connector into the
P.C. board or
backplane and
seat connector fully.
3.Secure the connector to the P.C.
board or b
ackplane using two
self-tapping screws. The screws
should be 4-40 threads supplied
by customer.
Combo-D
D-Sub
APPLICATION TOOLS
Positronic
COMPLIANT PRESS-FIT CONNECTOR INSTALLATION TOOLS
SEATING
TOOLS
Male Connector
Seating Tool
Positronic offers expert a
ssistance in
adapting a
pplication tooling to your
manufacturing environment. Contact
our application tooling specialist for
assistance.
APPLICATION TOOLS
1/2 inch shaft
for arbor press
ARBOR
PRESS
Replaceable
seating pins
Female Connector
Seating Tool
POSITRONIC RECOMMENDED TOOLS FOR COMPLIANT PRESS-FIT CONNECTORS AND CONTACTS
SHELL
SIZE
CONNECTOR SEATING
TOOL WITH ARBOR
PRESS SHAFT
CONNECTOR
VARIANT
FEMALE P / N
2WK2
1
2
3
4
5
6
NEW!
9512-44-0-41
ARBOR PRESS FOR
SEATING TOOLS
MALE P / N
NEW!
REPLACEMENT PINS
FOR CONNECTOR
SEATING TOOL
9512-44-0-41
5W1
9512-18-0-41
9512-1-0-41
8W2
9512-41-0-41
9512-40-0-41
3W3
9512-19-0-41
9512-2-0-41
3WK3
9512-39-0-41
9512-38-0-41
7W2
9512-20-0-41
9512-2-0-41
11W1
9512-21-0-41
9512-2-0-41
19W1
9512-42-0-41
9512-2-0-41
5W5
9512-22-0-41
9512-3-0-41
9W4
9512-23-0-41
9512-3-0-41
For 8W2 Size 22
Female contacts
use pin p / n
855-751-0-41
For 19W1 Size 22
Female contacts
use pin p / n
855-347-29-41
13W3
9512-24-0-41
9512-3-0-41
Use p / n
17W2
9512-25-0-41
9512-3-0-41
9530-1-0
21W1
9512-26-0-41
9512-3-0-41
1 ton capacity
8W8
9512-27-0-41
9512-4-0-41
4 inch throat
13W6
9512-28-0-41
9512-4-0-41
17W5
9512-29-0-41
9512-4-0-41
21WA4
9512-30-0-41
9512-4-0-41
25W3
9512-31-0-41
9512-4-0-41
27W2
9512-32-0-41
9512-4-0-41
24W7
9512-33-0-41
9512-5-0-41
36W4
9512-34-0-41
9512-5-0-41
43W2
9512-35-0-41
9512-5-0-41
47W1
9512-36-0-41
9512-5-0-41
46W4
9512-37-0-41
9512-16-0-41
For Size 20
Female contacts
use pin p / n
855-347-18-41
For Size 16
Female contacts
use pin p / n
855-347-28-41
For Size 8
Female contacts
use pin p / n
855-347-19-41
Male contacts
don’t use
replaceable pins
86
Positronic® offers a
variety of
QPL connector products
D-SUBMINIATURE CONNECTORS
MIL PREFIX
POSITRONIC SERIES
MIL PREFIX
POSITRONIC SERIES
QPL LISTING
MIL-DTL-24308/1
HDC
MIL-DTL-24308/24
HDC, DD
MIL-DTL-24308/2
RD, DD
MIL-DTL-24308/25
HDC, RD, DD
MIL-DTL-24308/3
HDC
MIL-DTL-24308/26
HDC, RD, DD
MIL-DTL-24308/4
RD, DD
GSFC S-311-P4
SND, SDD, SCBC, SCBM
MIL-DTL-24308/5
HDC
GSFC S-311-P10
SND, SCBM
MIL-DTL-24308/6
RD, DD
SAE AS39029/57
DD
MIL-DTL-24308/7
HDC
SAE AS39029/58
DD
MIL-DTL-24308/8
RD, DD
SAE AS39029/63
RD
MIL-DTL-24308/23
HDC, DD
SAE AS39029/64
RD
RECTANGULAR CONNECTORS
MIL PREFIX
POSITRONIC SERIES
MIL PREFIX
POSITRONIC SERIES
MIL-DTL-28748/3
GMCT
MIL-DTL-28748/8
SGM
MIL-DTL-28748/4
GMCT
MIL-C-28748/13
SGMC
MIL-DTL-28748/5
GM
MIL-C-28748/14
SGMC
MIL-DTL-28748/6
GM
SAE AS39029/34
SGMC, GMCT
MIL-DTL-28748/7
SGM
SAE AS39029/35
SGMC, GMCT
For a complete QPL listing available to download in PDF format, visit the desired connector family
home page and click on link “Qualified Product Listing (PDF)” on our website at:
www.connectpositronic.com
or enter the URL link below to download the QPL PDF file immediately!
www.connectpositronic.com/qpl/catalog
87
Positronic
R
P O W E
FEATURES
HIG
:
y saving density • Energ
ap capability
• High current
sw
t
Ho
•
ce
istan
low contact res
c onnector
gle
sin
a
in
ion
• AC/DC operat for hardware managets
• Signal contac
ential mating
mating • Sequ
ment • Blind
ating system
m
ct
nta
co
a
are
• Large surface
ies
or
ss
ce
of ac
• Wide variety
arrangements
cified contact
• Customer-spe which p
ces
du
ro

ng
• Modular tooli nector insert
c on
a single piece
24
d
an
, 20, 22
0, 8, 12, 16
contact
gle (90°)
Contact Sizes:
0 amperes per
solder, right an
20
To
:
gs
ector, straight
mpliant
nn
co
co
°)
ble
(90
Current Ratin
ca
gle
Crimp and fixed mpliant press-in and right an
:
ns
tio
ina
co
Term
solder, straight
press-in
ackage sizes
a variety of p
FC S-311-P-4,
ltiple variants in
Mu
:
41, DSCC, GS
ns
A
tio
VIT
,
3.0
MG
Configura
PIC
1,
2.1
PICMG
10
Compliance:
GSFC S-311-P-
R
E
C
T
A
N
G
U
L
A
R
FEATURES
:
• Two perform
ance
industrial quality levels available:
and military qu
ality
• A wide varie
ty of accessor
ies
•B
road selectio
n of
and package siz contact a rrangement
es
• Connector co
ding device (ke
ying) options
Contact Sizes:
16, 20 and
22
Current Ratings
: To 13 ampe
res nominal
Terminations:
Crimp, wi
re solder, straig
ht solder, right
straight complia
angle (90°) solde
nt press-in
Configurations
r, and
: Multiple v
ariants in both
standard and
thirty package
hig
h densities,
sizes
Qualifications:
MIL-DTL-28
748, AS39029,
CCITT V.35
E
C A B L
FEATURES
:
d reduce
supply chain an “cablizing”
• Shorten the
s by
lay
de
d
an
sts
additional co
tion
connector selec
your Positronic
available
• Overmolding
sealed
environmentally
d
an
d
lde
• Shie
le
ab
ail
av
s
ion
v ers
boxes which
s and access
• Power cable
ification
ec
sp
6
49
J2
meet the SAE
ifications.
ustomer spec
ance with c
rd
co
ac
in
es
bli
specifications.
Design assem
performance
figuration and
on

c
r
cto
ne
on

harness c
mestic,
Prepare wire
ustomer, do
pplicable c
rdance with a
co
ac
in
m
ste
Design each sy standards.
nal
and internatio
testing.
and v erification
t performance
uc
nd
co
d
an
Define
3
3
3
3
cts
rodu
P
Y
T
I
L
I
B
A
H RELI
D - S U
B M I N
I A T U R
E
FEATUR
ES:
• Four perform
ance
best cost/perfo levels available for
rmance ratio: p
rofessional,
industrial, milita
ry and s pace-fli
ght quality
• Options includ
e high voltage,
coax,
thermocouple an
d air coupling co
ntacts;
environmentally
sealed a nd dual
port
connector pack
ages including
mixed density
• Broad selecti
on of accessor
ies
• Size 20 and
22 contacts su
itable for
use in carrying
power
• IP65, IP67
Contact Sizes:
8, 16, 20 an
d 22
Current Ratings
: To 100 am
peres
Terminations:
Crimp, wi
re solder, straig
ht solde
compliant pres
s-in and right an r, right angle (90°) solder, str
Configurations
aight
gle (90°) comp
: Multiple v
liant press-in
ariants in both
standard and
housing sizes
hig
h
de
nsities, seven
Qualifications:
connector
MIL-DTL-24
308, GSFC S311-P-4, GSFC
AS39029, DSCC
S-311-P-10,
U L A R
C I R C
FEATURES
:
composite
le / lightweight
• Non-corrodib
construction
ded versions
• EMI/RFI shiel
contacts
• Thermocouple
s
sealed version
lly
nta
me
le
• Environ
se of removab
ea
rel
nt
fro
/
• Rear insertion
contacts
quential mating
• Two level se
l assemblies
available on ful
• Overmolding
and 22
12, 16, 20
Contact Sizes:
res nominal
(90°) solder
pe
am
25
To
:
and right angle
straight solder,
Current Ratings
r,
lde
so
re
wi
Crimp,
package sizes
Terminations:
ariants in four
: Multiple v
ns
7
tio
ra
igu
nf
on
Co
protecti to IP6
Environmental
Qualifications:
H E R M
E T I C
FEATURES
:
• Intended for
use as an electr
ical
feedthrough in
high v acuum ap
plications
• Helium leaka
ge rate at ambie
nt
temperature: <
-9
5x10 mbar.l/s
a vacuum 1.5x1 -2
under
0 mbar
• Signal, powe
r, coax and hig
h v oltage
versions availab
le
• Connectors
can be mounted
on flange
assembly per
c ustomer spec
ification
Contact Sizes:
8, 12, 16,
20 and 22
Current Ratings
: To 40 ampe
res nominal
Terminations:
Feedthrou
gh is standard
; flying leads an
upon request
d board moun
Configurations
t available
: See D-su
bm
ini
atu
re and circular
Compliance:
configurations
Space-D3
above
2
For more information, visit www.connectpositronic.com or call your nearest
Positronic sales office listed on the back of this catalog.
Divisional Headquarters
Positronic | Americas
423 N Campbell Ave
Springfield MO 65806 USA
+1 800 641 4054
[email protected]
Positronic | Europe
Z.I. d’Engachies
46, route d’Engachies
F-32020 Auch Cedex 9 France
+33 5 6263 4491
[email protected]
Positronic | Asia
3014A Ubi Rd 1 #07-01
Singapore 408703
+65 6842 1419
[email protected]
Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/sales