Catalog C-014 Rev. G

Transcription

Catalog C-014 Rev. G
o
r
Positronic P
ility
apab
C
e
t
e
l
p
m
o
vides C
Mission Statemen
t
“To utilize prod
assistance to presen uct �lexibility and application
t quality interconne
ct so
which represent va
lue to customers wo lutions
rldwide.”
Experience
• Founded in 1966
• Involvement in the development of international connector
specifications through EIA®, IEC and ISO as well as PICMG®.
• Introduction of new and unique connector products to the electronics industry.
• Patent holder for many unique connector features and manufacturing techniques.
• Vertically integrated manufacturing – raw materials to finished connectors.
Technology
• Expertise with solid machined contacts provides a variety of high reliability
connectors including high current density power connectors.
• Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military
and customer-specified requirements.
• In-house design and development of connectors based on market need or
individual customer requirements.
• Internal manufacturing capabilities include automatic precision contact machining,
injection molding, stamping, plating operations and connector assembly.
• Manufacturing locations in southwest Missouri, U.S.A. (headquarters);
Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441.
Support
• Quality Systems: Select locations qualified to ISO 9001, ISO 14001,
AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicable
products qualified to MIL-DTL-24308, SAE AS39029, DSCC 85039,
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
• Compliance to a variety of international and customer specific
environmental requirements.
• Large in-house inventory of finished connectors. Customer
specific stocking programs.
• Factory direct technical sales support in major cities worldwide.
• One-on-one customer support from worldwide factory locations.
• World class web site.
• Value-added solutions and willingness to develop custom products with reasonable price and delivery.
Regional Headquarters
Spring�ield, MO
Products described within this catalog may be
protected by one or more of the following US patents:
#4,900,261† #5,255,580 #5,329,697
#6,260,268 #6,835,079 #7,115,002
Patented in Canada, 1992
†
Other Patents Pending
POSITRONIC® IS AN ITAR REGISTERED COMPANY
Auch, France
Singapore
Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code)
FOR MANUFACTURERS is 28198
Unless otherwise specified, dimensional tolerances are:
1)
2)
3)
4)
±0.001 inches [0.03 mm] for male contact mating diameters.
±0.003 inches [0.08 mm] for contact termination diameters.
±0.005 inches [0.13 mm] for all other diameters.
±0.015 inches [0.38 mm] for all other dimensions.
Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user
employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®,
PosiBand®, PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc.,
Registered in U.S. Patent and Trademark Office.
Proven Performance
In 1989, Positronic Introduced the Power
Connection Systems series.
Since that
time PCS has been the power connector of
choice in a wide variety of applications. The
popularity of PCS is due to a growing list of
features, they include:
**Low contact resistance**
**Sequential mating options**
**Discriminating locking System**
**Board to Board / Board Cable / Cable - Cable**
**Size 12 contacts with
screw terminations**
**Safety Shrouded Options**
**Many Connector Variants
Available From Stock**
**Mixed Density Variants**
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.
i
GENERAL INFORMATION
Power
Connection
Systems
TABLE OF CONTENTS
Positronic
connectpositronic.com
G E N E R A L
I N F O R M A T I O N
Typical Connection Systems............................................................................................................. 1-3
Demystifying Current Ratings............................................................................................................ 4
Large Surface Area Contact Mating System..................................................................................... 5
Compliant Terminations..................................................................................................................... 6
P C S
S E R I E S
PCS SERIES
Customer Specified Arrangements.................................................................................................... 7
Technical Information......................................................................................................................... 8
Temperature Rise Curves.................................................................................................................. 9
Mating Dimensions............................................................................................................................. 10
Straight Solder Printed Board Connectors........................................................................................ 11-12
Compliant Press-in Power Connectors............................................................................................. 13
Straight Solder And Compliant Contact Hole Pattern....................................................................... 14-15
Right Angle (90°) Solder Printed Board Connectors.......................................................................... 16-17
Right Angle (90°) Press-in Connectors.............................................................................................. 18
Right Angle (90°) Printed Board Contact Hole Pattern...................................................................... 19-20
Panel Mount Connectors with Solder Cup Contacts........................................................................ 20
Cable Connectors with Removable Contacts.................................................................................... 21-22
Panel Mount Connectors with Removable Contacts......................................................................... 23-24
Sequential Mating System................................................................................................................. 25
Ordering Information.......................................................................................................................... 26
SAFETY SHROUD
S A F E T Y
S H R O U D
S E R I E S
Connector Systems and Cable Connector........................................................................................ 28
Panel Mount Connector..................................................................................................................... 29
Straight Solder and Right Angle (90°) Solder Printed Board Mount Connector................................ 30
power
input
series
POWER INPUT
Connection Systems and Temperature Rises Curves....................................................................... 33
Cable and Panel Mount Connector................................................................................................... 34
Straight Solder Printed Board Mount,
Compliant Press-in Connector, and Contact Hole Pattern............................................................... 35
Right Angle (90°) Printed Board Mount Connector and Contact Hole Pattern................................. 36
Screw Termination and Sequential Mating Contacts........................................................................ 37
ii
P C S
TABLE OF CONTENTS
PCS MIXED DENSITY
Power
Connection
Systems
Positronic
M ixed
D ensity
S eries
removable
contact
Contact Technical Information........................................................................................ 47
Contact Technical Information and Removable Crimp Signal Contact Size 20............ 48
Crimp Contact and Solder Cup Contact Size 16........................................................... 49
Shielded Contact Size 16 and Removable Crimp Contact Size 12............................... 50
Solder Cup Contact Size 12 and Removable Crimp Contact Size 8............................. 51
Solder Cup and Removable High Voltage Contact Size 8............................................. 52
Shielded Contact Size 8................................................................................................. 53
A pplication
APPLICATION TOOLS
Removable
Removable
Removable
Removable
Removable
Removable
Removable
REMOVABLE CONTACT
Technical Information......................................................................................................................... 39-40
Temperature Rises Curves................................................................................................................. 40
Cable Connector................................................................................................................................ 41
Panel Mount Connector..................................................................................................................... 42
Straight Printed Board Mount Connector and Contact Hole Pattern................................................ 43
Right Angle (90°) Printed Board Mount Connector and Contact Hole Pattern................................. 44
Compliant Press-in Connector........................................................................................................... 45
tools
Introduction........................................................................................................................................ 54
Contact Application Tools Cross Reference List............................................................................... 55
Press-in User Information and Connector Installation Tooling.......................................................... 56
Compliant Press-in Connectors Printed Board Hole Sizes............................................................... 57
accessories
ACCESSORIES
Right Angle (90°) Metal and Plastic Mounting Brackets.................................................................... 58
Push-on Fasteners and Mounting Screws......................................................................................... 59
Connector Hoods............................................................................................................................... 60
Quick Release Mounting Clip and Panel Cutout............................................................................... 61
Fixed Style Mounting Clip and Panel Cutout..................................................................................... 62
Panel Mount Cutout........................................................................................................................... 63
Blind Mating System and Panel Cutout............................................................................................. 64
V i s i t o u r w e b s i t e f o r t h e l a t e s t c a t a l o g u p d a t e s a n d s u p p l e m e n t s a t
http://www.connectpositronic.com/pcs/catalog
iii
®
s
s
e
n
r
a
H
&
e
l
b
Ca Assemblies
Many Industries Served including:
• Aerospace
• Datacom / Telecom
• Medical
• Industrial
• Military / Defense
• Transit / Rail
Support Capabilities:
• Design, development,
engineering support, and
documentation
• Build to customer print
• Assist in expansion of qualified
suppliers on BOM
• Select facilities certified to
ISO 9001 and AS9100
• Adherence to IPC-620 standards
• Product prototyping and
first articles
• Electrical and
mechanical testing
&
Products
Services
• Cable and harness assemblies
• Flex circuit assemblies
• Coaxial cable assemblies
• Kitting services
• EMI/RFI shielded assemblies
• Box builds
• Hermetic assemblies
SA VE TI ME A N D MO N E Y ! Let Po sitr o nic suppo r t yo u by c abli zi n g
yo u r P L A ( H ) / P L B ( H ) / PLC (H) / PLS( H) c o nnec to r selec tion .
For more details contact Technical Sales or visit our web site at: http://www.connectpositronic.com/cable-assemblies
iv
Printed Board To Printed
Board Connection Systems
GENERAL INFORMATION
Power
Connection
Systems
Positronic
PLB06M300A1 Straight solder or
PLB06M92ST20A1 Compliant
termination press-in
SYSTEM 1
MOTHER BOARDDAUGHTER BOARD
PLB06F4BN0A1
PLB06M4BN0A2
SYSTEM 2
SIDE TO SIDE
BOARD MOUNTING
PLB06F4BN0C1
PLB06F300A1 Straight
solder or
PLB06F94ST40A1
Compliant termination
press-in
PLB06M4BN0C1
SYSTEM 3
STACKABLE
BOARD MOUNTING
PLB06F42BN0C1
SYSTEM 4
SANDWICH
BOARD MOUNTING
PLB06F32N0C1
PLB06M300A1 Straight
solder or PLB06M93ST30A1
Compliant termination press-in
PLB06F3N0C1
PLB06F300A1 Straight
solder or PLB06F93ST30A1
Compliant termination press-in
1
GENERAL INFORMATION
Power
Connection
Systems
Cable
Connection Systems
Positronic
PLB06F4BN0A1
PLB06M0000
With contacts installed
SYSTEM 5
CABLE TO Right Angle
(90°) BOARD MOUNTING
Crimp or solder termination
PLB06F0000
PLB06M4BN0A2
Lock hole
Lock tab
Typical for connection
systems 5, 6, 7 and 8
PLB06F300C1 Straight solder or
PLB06F92ST20C1 Compliant
SYSTEM 6
CABLE TO STRAIGHT
BOARD MOUNTING
PLB06M0000
Crimp or solder
termination
PLB06M300C1 Straight solder or
PLB06M92ST20C1 Compliant
PLB06F0000
SYSTEM 7
CABLE TO CABLE
PLB06F0000
PLB06M0000
2
Cable AND INTEGRAL
FEED THROUGH Connection Systems
GENERAL INFORMATION
Power
Connection
Systems
Positronic
PANEL MOUNT AND CABLE ADAPTERS
SYSTEM 8
PANEL MOUNTED TO CABLE
SYSTEM 9
CABLE CONNECTOR
WITH CABLE ADAPTER
PLB06F206A1
Mounting clip
PLB06F0050
Non-removable fixed
contacts with 18 AWG
[1.0mm2] solder wire
terminations or crimp
contact terminations for
wire sizes 12 AWG
[4.0mm2] through 32
AWG [0.03mm2]
PLB06M0000
With contacts
installed
Crimp or solder
termination
INTEGRAL FEED THROUGH CONNECTION SYSTEM
ALLOWS THREE WAY INTERFACE
• PCB FRONTSIDE TO A CONNECTOR
• PCB BACKSIDE TO A CONNECTOR
• Press-in CONNECTIONS WITH PCB
FRONTSIDE
CONNECTOR
INTERFACE
CONTACT TECHNICAL
SALES FOR MORE
INFORMATION.
SOLID FEEDTHROUGH CONTACT
HAS A Press-in ZONE TO
INTERFACE TO PCB
BACKSIDE
CONNECTOR
INTERFACE
3
GENERAL INFORMATION
DEMYSTIFYING
CURRENT RATINGS
Positronic
Power
Connection
Systems
Demystifying current ratings
Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating
is relevant to a particular application. Perhaps more mysterious is how similar connectors from various manufacturers list different current rating values. While it is true that material choices and design can enhance a connector’s
current rating, the test method by which the rating was developed must be understood when evaluations are made.
Users of connectors for power applications are entitled to current rating test details in order to make an informed
choice. Ideally, a connector’s current rating should be developed within the application for which it is being considered. Although ideal, this approach is not always practical given the many differing applications. In order for connector manufacturers to give potential product users an idea of what can be expected, connectors are given current
ratings based on a specific test method.
A wide variety of test methods are employed in order to develop current ratings for connectors. Some of these
methods come from standards that are recognized industry-wide, while others are unique to the manufacturer or
user. These various test methods can produce different results for the same product. It is no wonder confusion
sometimes results.
There are key factors that, when understood, can help in choosing the right power connector. All test methods
used to rate current have similarities; however, there are variables in applying the test methods which explain differing results.
Current ratings are usually established by first developing a temperature rise curve. This curve plots temperature
rise against increasing current levels. The curve is a reliable tool in understanding heat generation of the connector
at various currents. When a defined failure is reached, the test ends. The highest current level achieved is usually
listed as the current rating.
The temperature rise curve, and therefore the current rating, will change when certain key factors are varied.
These are:
lWhere is the temperature sensing probe placed? If placed on the contact in the mating area (the hottest spot), the results will be quite different than if placed on the outside of the
connector body.
l
Are the contacts being tested and rated in free air or are they contained within the
connector housing? Contacts will obviously be cooler in free air.
l
Are all of the contacts in the connector under load? If only part of the contacts are under load, the temperature rise could be less.
lWhat is the defined failure? Does the test end when the temperature rise reaches 30°C, 40°C, or some other number? Does it end when the temperature rise plus ambient temperature equal the operating limit of the connector housing? The current rating will be fixed by
the defined failure point.
lHow were the test samples prepared? Were the samples energized through a printed circuit
board? How many layers? How large were the traces? What was the weight of the copper? Were the samples energized through wire? What size was the wire? How long was
the wire? Was the sample tested in static or forced air conditions? All of these factors can
affect cooling characteristics.
Clearly, a current rating value alone is not enough, and must be viewed in the context of the test used to develop
the rating. When the test method is understood, evaluating and comparing power connectors for specific applications becomes much less of a mystery.
4
LARGE SURFACE AREA
CONTACT MATING SYSTEM
GENERAL INFORMATION
Power
Connection
Systems
Positronic
THE PCS series utilizes Positronic
Large Surface Area Contact Mating System
l
l
Low contact resistance provides minimized voltage drop across the contact
l
Separates mechanical and electrical functions for superior performance
True closed entry design prevents damage to female contacts and will not allow
misaligned or bent contacts to enter
Precision machined from solid copper alloy
l
l
Stable insertion and withdrawl forces throughout repeated mating cycles
Spring retention member
provides uniform retention
of male contact when mated
Spring
retention
member
A
Female contact
Male contact
A
Large surface area
contact mating surface
Section A
enlarged
WHY IS THE L.S.A. SYSTEM SUPERIOR?
The primary function of connector contact is electrical
conductivity. Also, a mechanical function is required to
provide normal force between male and female contacts.
In order to provide for proper mechanical characteristics, material that has good memory or “elasticity” must be
chosen. This will ensure contact normal force in a coupled
condition and allow for repeated coupling and uncoupling.
Unfortunately, many materials that have good memory characteristics have low electrical conductivity. For
instance, beryllium copper is a good choice for mechanical function; however, some beryllium copper alloys are
poor conductors and have relatively low conductivity
rates.
The conductivity path of many contact designs
goes directly through materials that have been chosen based on mechanical need. If these materials have
a low conductivity rating, increased contact resistance
will result.
Positronic Large Surface Area Contact System
separates the mechanical and electrical functions. A
spring retention member provides normal forces, while
the electrical conductivity path is through highly conductive contact material. See above detail.
5
GENERAL INFORMATION
COMPLIANT TERMINATIONS
Positronic
Power
Connection
Systems
BI-SPRING POWER press-in TERMINATIONS
The Next Evolution In Compliant Technology. Fully Compliant, Fully Reliable.
Reliable, solderless connections from connectors
to backplanes started with solid press-in technology.
Although these are still used today, concerns about
board damage led to the use of compliant press-in
technology. This technology allows the connection to
be made through compliance of the contact termination
along with printed circuit board hole deformation.
Although risk of damaged printed circuit boards and
backplanes is lessened, damage can still occur due to
verage insertion and extraction forces of size 16 contacts are 22N [5 lbs.] per
A
contact and do not produce stresses in printed circuit boards and backplanes that
can occur with higher insertion forces. These stresses can cause board warpage
and hole damage.
onnector systems utilizing Bi-Spring terminations use mounting screws to secure
C
the connector to the printed circuit board or backplane. Stresses that occur during
coupling, uncoupling or shock and vibration of systems are not transferred to the
printed circuit boards or backplanes through the press-in connection. The electrical
integrity of the connector to board interface is maintained; this is particularly
important in power applications. Bellcore GR1217 details a preference for mounting
hardware when using press-in terminations.
l
l
Bi-Spring Power
Press-in Compliant
Terminations
l
relatively high insertion and extraction forces.
The next step in press-in technology is a highly
reliable connection between the contact termination and
backplane that is accomplished with reduced insertion
and extraction forces. This eliminates risk of printed
circuit. board and backplane damage. This technology
exists today with Positronic Bi-Spring Power Press-in
termination.
lSize 16 Bi-Spring terminations are designed to meet the performance requirements
and hole diameters as listed in the internationally recognized specification
IEC 60352-5.
Lower insertion and extraction forces eliminate the need for expensive pressing equipment.
COMPLIANT TERMINATION Press-in CONNECTOR
Polarizing groove
Fixed member or
discriminating
locking system
0.155 [3.94]
dp. x ø0.076 [1.93]
mounting hole
typ.
A
#2 self tapping mounting screws
Steel, zinc plate or stainless steel, passivated
B
Contact lead-in diameter 0.047 [1.19]
Contact termination diameter 0.069 [1.76]
6
Power
Connection
Systems
Customer Specified
Arrangements
Positronic
The design of Power Connection Systems Series connectors allows for the development of application specific
contact arrangements in a timely manner and at a reasonable price. Thirteen connector housing sizes exist that may
accommodate size 20, size 16, size 12, or size 8 contacts (see the Power Connection Systems catalog for connector
housing dimensions). After reviewing the dimensions and the following basic information, contact Technical Sales
with your current, voltage, and safety requirements. We look forward to working with you to develop a connector
for your specific needs.
Basic Connector Dimensions
A±0.020 [0.51]
0.408
[10.36]
A±0.020 [0.51]
0.606
[15.39]
A±0.020 [0.51]
0.802
[20.37]
PART NUMBER
A
PLA03**00A1
PLAH03**00A1
PLA04**00A1
PLAH04**00A1
PLA06**00A1
PLAH06**00A1
PLA08**00A1
PLAH08**00A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
PART NUMBER
A
PLB06**00A1
PLBH06**00A1
PLB08**00A1
PLBH08**00A1
PLB12**00A1
PLBH12**00A1
PLB16**00A1
PLBH16**00A1
PLB20**00A1
PLBH20**00A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
PART NUMBER
A
PLC09**00A1
PLCH09**00A1
PLC12**00A1
PLCH12**00A1
PLC18**00A1
PLCH18**00A1
PLC24**00A1
PLCH24**00A1
PLC30**00A1
PLCH30**00A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
Four Contact Sizes to Choose From
Ø0.142 [3.61]
Size 8 contact
Size 12 contact
Ø0.094 [2.39]
Ø0.0625 [1.588]
Size 20 contact
A±0.020 [0.51]
0.408
[10.36]
A±0.020 [0.51]
0.606
[15.39]
A±0.020 [0.51]
0.802
[20.37]
Many Termination Types Can Be Supplied
Straight Solder or Press-in
Right Angle (90°) Solder
Crimp Removable
Removable Solder Cup
Popular Options
Sequential Mating
Size 16 contact
Female Connector Dimensions
PCS SERIES
Male Connector Dimensions
Selective Loading
Ø0.040 [1.00]
Contact sizes and termination types may be
mixed within a single connector.
7
Power
Connection
Systems
Technical Information
Positronic
TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:Glass-filled polyester, UL 94V-0.
Contact technical sales for availability of high
temperature insulator material.
Contacts:
Precision machined copper alloy with gold
flash over nickel, or 0.000030 inch [0.76µ]
gold over nickel, or 0.000050 [1.27µ] gold
over nickel. Solder coated terminations
optional.
Mounting Clip:
Beryllium copper with nickel plate.
Hood:Glass filled polyester, UL 94V-0.
Mounting Bracket:
Brass with tin plate.
Push-on Fastener:Spring tempered copper alloy, tin plate
ELECTRICAL CHARACTERISTICS:
PCS SERIES
Contact Current Rating:
Standard Contact Material:See page 9 for detail information.
High Conductivity
Contact Material: See page 9 for detail information.
Initial Contact Resistance:
Standard Contact Material:0.0016 ohms max. per IEC 60512-2, test 2b.
High Conductivity
Contact Material:
0.0007 ohms max. per IEC 60512-2, test 2b.
Insulation Resistance:
Voltage Proof:
Creepage Distance:
5 G ohms per IEC 60512-2, test 3a, method A.
2000 V rms per IEC 60512-2, test 4a, method C.
0.157 inch [4 mm] minimum.
Clearance Distance:
0.125 inch [3.2 mm] minimum.
Working Voltage:Designed to meet UL 600 VAC and
CSA 600 VAC.
Working Temperature:-55°C to +125°C
Contact technical sales for availability of high
temperature insulator material.
ELECTRICAL CHARACTERISTICS OF COMPLIANT
Press-in CONNECTION TO PLATED-THROUGH-HOLE
OF PRINTED BOARD:
0.064 inch [1.63mm] diameter hole of a 0.125
inch [3.2mm] thick printed board
Initial Contact Resistance
of Connection:
Less than 1.0 milliohms per IEC 60512-2,
test 2a.
Change in Contact
Resistance of Connection
After Mechanical, Electrical
or Climactic Conditioning:Less than 0.5 milliohms increase per IEC
60512-2, test 2a.
Gas Tight Connections
Test:Less than 0.2 milliohms increase in contact
resistance after 1 hour per EIA 364, TP36,
Method One.
SHIELDED CONTACT TECHNICAL
CHARACTERISTICS:
See page 47.
MECHANICAL CHARACTERISTICS:
Removable Contacts:Insert contact to rear face of insulator, release
from front face of insulator. Size 16, 0.0625
inch [1.588 mm] diameter male contact.
Female contact “closed entry” design for
highest reliability.
Removable Contact Retention
in Insulator:15 lbs. [67N] per IEC 60512-8, test 15a.
Solder cup and printed board terminations.
Fixed Contacts:
Size 16, 0.0625 inch [1.588 mm] diameter
male contact. Female contact has “closed
entry” design for highest reliability.
Fixed Contact Retention
in Insulator:
6 lbs. [26N].
Resistance to Solder
Iron Heat:500˚F [260°C] for 10 seconds duration per IEC
60512-6, test 12e, 25 watt soldering iron.
Contact Terminations:
C
rimp or solder removable contacts from wire
sizes 12 AWG [4.0 mm2] through 24 AWG [0.25
mm2]. Straight and Right Angle (90°) solder
printed board mount, 0.0625 inch [1.588 mm]
tail diameter. Compliant termination press-in.
Fixed contact solder cup termination, 18 AWG
[1.0 mm2] maximum.
Contact Insertion and
Withdrawal Forces:
8 oz. [2.2N] nominal per contact.
Connection Systems:
Connector provides cable to cable, cable
to printed board, cable to panel mount and
printed board to printed board application.
Cable and printed board mount connectors.
Sequential Mating System:
Male contacts provide as many as three mating
lengths.
Locking System:Insulators provide locking between cable to
cable, cable to printed board and cable to
panel mount applications.
Polarizations:
Provided in insulator design. Further polarization in cable connectors can be provided
by mixing male contacts in female insulators
and female contacts in male insulators.
Mounting to Printed Board:
Rapid installation push-on fasteners.
Self-tapping screws for compliant connectors.
Mechanical Operations:
500 operations per IEC 60512-5.
MECHANICAL CHARACTERISTICS OF COMPLIANT
Press-in CONNECTORS:
Press-in Contact Bi-Spring
Construction, Compliant
Termination:
0.0695 inch [1.77mm] diameter with 0.050
inch [1.27mm] lead-in diameter. Offered with
two termination lengths.
Contact Retention in
Insulator and 0.125 inch
[3.2mm] thick printed board:5 lbs. [22N] minimum combined retention
forces per MIL-STD-2166, Type III c
ompliant
contact classification, after third repairreplacement of contact in insulator and
plated-through-hole, 0.064 inch [1.63mm]
diameter in a 0.125 inch [3.2mm] thick printed board.
No electrical discontinuity of 1µ second
Vibration:
or greater when tested per MIL-STD-1344,
Method 2005, Test conditioning.
Initial Press-In Force
of Individual Contact
into Plated-Through-Hole:10 lbs. [44N] average when pushed into a
0.064 inch [1.63mm] Ø hole in a 0.125 inch
[3.2mm] thick printed board.
Initial Push-Out Force of
Individual Contact into
Plated-Through-Hole: 8.5 lbs. [38N] average when pushed out of an
0.064 inch [1.63mm] Ø hole in a 0.125 inch
[3.2mm] thick printed board.
8
CUL Recognized* File # E49351
TÜV Recognized*
Certificate # B 02 07 47415 002
*Note: CUL and TÜV recognizes all sizes, except PLB20, consult
Technical Sales for status.
Power
Connection
Systems
TEMPERATURE RISE CURVE
Positronic
HIGH CONDUCTIVITY CONTACT MATERIALS
STANDARD CONTACT MATERIALS
CONNECTORS WITH PL*H PREFIX
OR “S” SUFFIX ON CRIMP CONTACTS
PLA03
PLB12
PLC30
0
10 20 30 40 50 60 70 80 90 100
48
44
40
36
32
28
24
20
16
12
8
4
0
PLAH03
PLBH12
PLCH30
PCS SERIES
48
44
40
36
32
28
24
20
16
12
8
4
0
RATED CURRENT (AMPERES)
CONNECTORS WITH PL* PREFIX
0
TEMPERATURE RISE (°C)
10 20 30 40 50 60 70 80 90 100
TEMPERATURE RISE (°C)
Test Detail: Each curve was developed using individual connector bodies fully loaded with contacts. All power
contacts energized through 12 awg wire. Temperature rise was measured in the contact mating area. Test was
conducted with connectors in static air. Terminations of test connectors were straight compliant press-in to right angle
(90°) solder. See page 4 for more information.
CONTACT CURRENT RATINGS
Connector
VARIANT
Standard
Contacts
Connector
VARIANT
High
Conductivity
Contacts
pla03
32 amperes
PLAH03
42 amperes
PLB12
25 amperes
PLBH12
32 amperes
PLC30
18 amperes
PLCH30
24 amperes
Temperature rise curves and contact current ratings were developed for the specific connector variants shown
when tested in accordance with UL1977.
This information is provided so that the user can make comparisons between various connector sizes and
contact materials.
9
Power
Connection
Systems
Mating Dimensions
Positronic
MATING DIMENSIONS
(FULLY MATED)
0.830 [21.08]
Straight Board Mount Male
to Straight Board Mount
Female
0.830 [21.08]
0.830 [21.08]
to Right Angle (90°) Board
Mount Female
PCS SERIES
0.790 [20.07]
Right Angle (90°) Board
Mount Male to Straight
Board Mount Female
0.790 [20.07]
to Panel Mount
Female
Panel Mount Male
to Straight Board
Mount Female
Mount Male to Panel
Board Mount Female
0.750
[19.05]
Panel Mount Male
to Panel Mount
Female
Panel Mount Male
to Right Angle (90°) Board
Mount Female
1.150 [29.21]
Cable Mount Male
to Straight Board
Mount Female
Straight Board Mount
Male to Cable
Mount Female
1.060 [26.92]
10
Cable Mount Male
to
Panel Mount Female
Mount Male to Right Angle
(90°) Board Mount Female
0.790 [20.07]
0.790 [20.07]
1.100 [27.94]
0.830 [21.08]
1.110 [27.94]
Cable Mount Male
to Right Angle (90°)
Board Mount Female
1.110 [28.19]
Panel Mount Male
to Cable Mount
Female
1.150 [29.21]
Right Angle (90°) Board Mount
Male to Cable Mount
Female
1.420 [36.07]
Cable Mount Male
to
Cable Mount Female
Power
Connection
Systems
Straight Solder Printed
Board Connector
Positronic
PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS
CODE 3, 0.146 [3.71] CONTACT EXTENSION
A±0.020 [0.51]
Positronic recommends the practice of using mounting
hardware to secure connector to printed circuit board.
0.600
0.600
[15.24]
[15.24]
0.146 [3.71]
0.146 [3.71]
0.408
[10.36]
Typical part number:
PLA03M300A1
PLAH03M300A1
NOTE: MOUNTING SCREWS CAN
BE SUPPLIED WITH CONNECTORS
USING STEP 5 IN ORDERING
INFORMATION ON PAGE 26.
MOUNTING SCREWS CAN ALSO BE
ORDERED SEPARATELY BY PART
NUMBER. SEE PAGE 59.
ø0.062 [1.57]
FEMALE
A±0.020 [0.51]
0.408
[10.36]
ø0.062 [1.57]
PLA03F300A1
PLAH03F300A1
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLA03*300A1
PLAH03*300A1
PLA04*300A1
PLAH04*300A1
1.126
[28.60]
1.324
[33.63]
PLA06*300A1
PLAH06*300A1
PLA08*300A1
PLAH08*300A1
1.718
[43.64]
2.112
[53.64]
Plating- See ordering information
for contact plating options.
*Asterisk determines gender of connector,
M for male, F for female.
PCS SERIES
MALE
For connection systems 1, 4 and 6.
PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS
MALE
0.600
[15.24]
A±0.020 [0.51]
FEMALE
0.600
[15.24]
0.146 [3.71]
0.146 [3.71]
A±0.020 [0.51]
0.606
[15.39]
0.606
[15.39]
ø0.062 [1.57]
PLB06M300A1
PLBH06M300A1
ø0.062 [1.57]
PLB06F300A1
PLAH06F300AI
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLB06*300A1
PLBH06*300A1
PLB08*300A1
PLBH08*300A1
PLB12*300A1
PLBH12*300A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
PLB16*300A1
PLBH16*300A1
PLB20*300A1
PLBH20*300A1
2.112
[53.64]
2.506
[63.65]
PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS
MALE
A±0.020 [0.51]
0.802
[20.37]
PLC09M300A1
PLCH09M300A1
0.600
[15.24]
0.600
[15.24]
0.146 [3.71]
FEMALE
0.146 [3.71]
ø0.062 [1.57]
A±0.020 [0.51]
0.802
[20.37]
ø0.062 [1.57]
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLC09*300A1
PLCH09*300A1
PLC12*300A1
PLCH12*300A1
PLC18*300A1
PLCH18*300A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
PLC24*300A1
PLCH24*300A1
PLC30*300A1
PLCH30*300A1
2.112
[53.64]
2.506
[63.65]
PLC09F300A1
PLCH09F300A1
11
Power
Connection
Systems
Straight Solder Printed
Board Connector
Positronic
PLA STRAIGHT PRINTED BOARD MOUNT CONNECTORS
MALE
FEMALE
0.600
[15.24]
0.377 [9.58]
A±0.020 [0.51]
0.408
[10.36]
PLA03M3200A1
PLAH03M3200A1
PCS SERIES
ø0.062 [1.57]
0.600
[15.24]
0.377 [9.58]
A±0.020 [0.51]
0.408
[10.36]
ø0.062 [1.57]
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLA03*3200A1
PLAH03*3200A1
1.126
[28.60]
PLA06*3200A1
PLAH06*3200A1
1.718
[43.64]
PLA04*3200A1
PLAH04*3200A1
1.324
[33.63
PLA08*3200A1
PLAH08*3200A1
2.112
[53.64]
PLA03F3200A1
PLAH03F3200A1
For connection systems 1, 3, 4 and 6.
PLB STRAIGHT PRINTED BOARD MOUNT CONNECTORS
MALE
0.600
[15.24]
0.377 [9.58]
A±0.020 [0.51]
0.600
[15.24]
0.377 [9.58]
FEMALE
0.606
[15.39]
0.606
[15.39]
ø0.062 [1.57]
PLB06M3200A1
PLBH06M3200A1
A±0.020 [0.51]
ø0.062 [1.57]
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLB06*3200A1
PLBH06*3200A1
1.126
[28.60]
PLB16*3200A1
PLBH16*3200A1
2.112
[53.64]
PLB08*3200A1
PLBH08*3200A1
1.324
[33.63]
PLB20*3200A1
PLBH20*3200A1
2.506
[63.65]
PLB12*3200A1
PLBH12*3200A1
1.718
[43.64]
PLB06F3200A1
PLBH06F3200A1
PLC STRAIGHT PRINTED BOARD MOUNT CONNECTORS
MALE
0.600
[15.24]
0.377 [9.58]
A±0.020 [0.51]
0.802
[20.37]
PLC09M3200A1
PLCH09M3200A1
12
ø0.062 [1.57]
0.600
[15.24]
FEMALE
0.377 [9.58]
A±0.020 [0.51]
0.802
[20.37]
ø0.062 [1.57]
0.230 [5.84]
PART NUMBER
A
PART NUMBER
A
PLC09*3200A1
PLCH09*3200A1
1.126
[28.60]
PLC24*3200A1
PLCH24*3200A1
2.112
[53.64]
PLC12*3200A1
PLCH12*3200A1
1.324
[33.63]
PLC30*3200A1
PLCH30*3200A1
2.506
[63.65]
PLC18*3200A1
PLCH18*3200A1
1.718
[43.64]
PLC09F3200A1
PLCH09F3200A1
COMPLIANT Press-in
CONNECTOR
GENERAL INFORMATION
Power
Connection
Systems
Positronic
PLA COMPLIANT Press-in CONNECTORS
CODE 92 or CODE 93
0.600
[15.24]
L
L
A±0.020 [0.51]
**Asterisks determine
gender of connector,
M for male,
F for female and
contact code 92 or 93.
FEMALE
A±0.020 [0.51]
See page 56
for Installation Tooling.
0.408
[10.36]
PLA03M93ST30A1
PLAH03M93ST30A1
0.600
[15.24]
0.408
[10.36]
Plating- See ordering information for
contact plating options.
PART
NUMBER
A
PLA03**00A1
PLAH03**00A1
PLA04**00A1
PLAH04**00A1
PLA06**00A1
PLAH06**00A1
PLA08**00A1
PLAH08**00A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
0.230
[5.84]
PLA03F93ST30A1
PLAH03F93ST30A1
NOTE: Positronic recommends the practice of using
mounting hardware to secure connector to printed
circuit board. Mounting screws can be s upplied
with connectors using step 5 in ordering information
on page 26. Mounting screws can also be ordered
separately by part number. See page 59.
CONTACT
CODE
L
PCB
THICKNESS
92
0.183
[4.65]
0.093
[2.36]
93
0.218
[5.54]
0.125
[3.18]
PCS SERIES
MALE
PLB COMPLIANT Press-in CONNECTORS
CODE 92 or CODE 93
MALE
0.600
[15.24]
L
L
A±0.020 [0.51]
0.606
[15.39]
PLB06M93ST30A1
PLBH06M93ST30A1
M for male,
F for female and
FEMALE
0.600
[15.24]
A±0.020 [0.51]
0.606
[15.39]
See page 56
PART
NUMBER
A
PLB06**00A1
PLBH06**00A1
1.126
[28.60]
PLB08**00A1
PLBH08**00A1
1.324
[33.63]
PLB12**00A1
PLBH12**00A1
PLB16**00A1
PLBH16**00A1
PLB20**00A1
PLBH20**00A1
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
0.230
[5.84]
PLB06F93ST30A1
PLBH06F93ST30A1
CONTACT
CODE
L
PCB
THICKNESS
92
0.183
[4.65]
0.093
[2.36]
93
0.218
[5.54]
0.125
[3.18]
PLC COMPLIANT Press-in CONNECTORS
CODE 92 or CODE 93
MALE
0.600
[15.24]
0.802
[20.37]
PLC09M93ST30A1
PLCH09M93ST30A1
M for male,
F for female and
L
L
A±0.020 [0.51]
FEMALE
0.600
[15.24]
A±0.020 [0.51]
0.802
[20.37]
See page 56
PART
NUMBER
A
PLC09**00A1
PLCH09**00A1
1.126
[28.60]
PLC12**00A1
PLCH12**00A1
PLC18**00A1
PLCH18**00A1
PLC24**00A1
PLCH24**00A1
PLC30**00A1
PLCH30**00A1
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
PLC09F93ST30A1
PLCH09F93ST30A1
0.230
[5.84]
CONTACT
CODE
L
PCB
THICKNESS
92
0.183
[4.65]
0.093
[2.36]
93
0.218
[5.54]
0.125
[3.18]
13
Power
Connection
Systems
Straight Solder and Compliant
Contact Hole Pattern
Positronic
1.080±0.005
[27.43±0.13]
0.882±0.005
[22.40±0.13]
0.441±0.002
[11.20±0.05]
0.197±0.002
[5.00±0.05]
TYP.
0.540±0.002
[13.72±0.05]
PLA 03
PLA 04
1.474±0.005
[37.44±0.13]
1.868±0.005
[47.45±0.13]
PCS SERIES
0.737±0.002
[18.72±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.934±0.002
[23.72±0.05]
1.080±0.005
[27.43±0.13]
0.882±0.005
[22.40±0.13]
0.099±0.002
[2.51±0.05]
0.197±0.002
[5.00±0.05]
0.197±0.002
[5.00±0.05]
TYP.
0.737±0.002
[18.72±0.05]
0.099±0.002
[2.51±0.05]
0.197±0.002
[5.00±0.05]
1.131±0.002
[28.73±0.05]
0.197±0.002
[5.00±0.05]
14
0.099±0.002
[2.51±0.05]
0.197±0.002
[5.00±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLB 08
1.868±0.005
[47.45±0.13]
0.934±0.002
[23.72±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.099±0.002
[2.51±0.05]
PLB 12
2.262±0.005
[57.45±0.13]
0.099±0.002
[2.51±0.05]
0.540±0.002
[13.72±0.05]
PLB 06
1.474±0.005
[37.44±0.13]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLA 08
PLA 06
0.441±0.002
[11.20±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.197±0.002
[5.00±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLB 16
SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.080 [2.03] Ø holes in printed board for solder contact
termination positions.
Suggest 0.100 [2.54] Ø holes in printed board when mounting
connectors with # 2 thread forming screws.
PLB 20
Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when
mounting connector with push-on fasteners.
NOTE: See page 57 for suggested printed board drill hole sizes,
recommended plating and finished hole sizes for compliant
contact termination positions.
Power
Connection
Systems
Straight Solder and Compliant
1.080±0.005
[27.43±0.13]
0.882±0.005
[22.40±0.13]
0.197±0.002
[5.00±0.05]
TYP.
0.441±0.002
[11.20±0.05]
0.540±0.002
[13.72±0.05]
0.737±0.002
[18.72±0.05]
0.197±0.002
[5.00±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
1.868±0.005
[47.45±0.13]
0.934±0.002
[23.72±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.394±0.002
[10.01±0.05]
0.394±0.002
[10.01±0.05]
0.197±0.002
[5.00±0.05]
PLC 18
2.262±0.005
[57.45±0.13]
1.131±0.002
[28.73±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLC 24
Suggest 0.080 [2.03] Ø holes in printed board for solder contact
Suggest 0.100 [2.54] Ø holes in printed board when mounting
connectors with # 2 thread forming screws.
0.394±0.002
[10.01±0.05]
0.197±0.002
[5.00±0.05]
PLC 12
PCS SERIES
PLC 09
1.474±0.005
[37.44±0.13]
0.197±0.002
[5.00±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.394±0.002
[10.01±0.05]
0.394±0.002
[10.01±0.05]
0.197±0.002
[5.00±0.05]
Positronic
PLC 30
Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when
recommended plating and finished hole sizes for compliant contact
Connectors Designed To Customer Specifications
Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series
connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and
clearance distances; longer printed circuit board terminations; customer specified hardware.
Positronic can develop and tool new connector designs
with reasonable price and delivery.
Contact Technical Sales with your particular requirements.
15
Power
Connection
Systems
Right Angle (90°) Solder Printed
Board Connector
Positronic
PLA Right Angle (90°) PRINTED BOARD MOUNT
MALE
0.600
[15.24]
0.600
[15.24]
0.098 [2.49]
A±0.020 [0.51]
FEMALE
0.098 [2.49]
A±0.020 [0.51]
0.408
[10.36]
0.408
[10.36]
0.146 [3.71]
0.146 [3.71]
ø0.062 [1.57]
PLA03M4BN0A1
PLAH03M4BN0A1
PCS SERIES
NOTE: MOUNTING SCREWS
CAN BE ORDERED
SEPARATELY BY PART
NUMBER WHEN CHOOSING
B3 BRACKETS. SEE PAGE 59.
ø0.062 [1.57]
PLA03F4BN0A1
PLAH03F4BN0A1
PART NUMBER
A
PART NUMBER
A
PLA03*400A1
PLAH03*400A1
1.126
[28.60]
PLA06*400A1
PLAH06*400A1
1.718
[43.64]
PLA04*400A1
PLAH04*400A1
1.324
[33.63
PLA08*400A1
PLAH08*400A1
2.112
[53.64]
PLB Right Angle (90°) PRINTED BOARD MOUNT
0.600
[15.24]
0.600
[15.24]
MALE
0.197 [5.00]
A±0.020 [0.51]
FEMALE
0.098 [2.49]
0.098 [2.49]
0.197 [5.00]
A±0.020 [0.51]
0.606
[15.39]
0.606
[15.39]
0.146 [3.71]
0.146 [3.71]
ø0.062 [1.57]
PLB06M4BN0A1
PLBH06B4BN0A1
CAN BE ORDERED
SEPARATELY BY PART
ø0.062 [1.57]
PLB06F4BN0A1
PLBH06F4BN0A1
PART NUMBER
A
PART NUMBER
A
PLB06*400A1
PLBH06*400A1
1.126
[28.60]
PLB16*400A1
PLBH16*400A1
2.112
[53.64]
PLB08*400A1
PLBH08*400A1
1.324
[33.63]
PLB20*400A1
PLBH20*400A1
2.506
[63.65]
PLB12*400A1
PLBH12*400A1
1.718
[43.64]
PLC Right Angle (90°) PRINTED BOARD MOUNT
MALE
0.600
[15.24]
0.197 [5.00]
0.098 [2.49]
A±0.020 [0.51]
0.197 [5.00]
0.600
[15.24]
FEMALE
0.197 [5.00]
0.098 [2.49]
A±0.020 [0.51]
0.197 [5.00]
0.802
[20.37]
0.802
[20.37]
0.146 [3.71]
PLC09M4BN0A1
PLCH09M4BN0A1
CAN BE ORDERED
SEPARATELY BY PART
16
0.146 [3.71]
ø0.062 [1.57]
ø0.062 [1.57]
PART NUMBER
A
PART NUMBER
A
PLC09*400A1
PLCH09*400A1
1.126
[28.60]
PLC24*400A1
PLCH24*400A1
2.112
[53.64]
PLC12*400A1
PLCH12*400A1
1.324
[33.63]
PLC30*400A1
PLCH30*400A1
2.506
[63.65]
PLC18*400A1
PLCH18*400A1
1.718
[43.64]
PLC09F4BN0A1
PLCH09F4BN0A1
Power
Connection
Systems
Right Angle (90°) Solder Printed
Board Connector
Positronic
PLA Right Angle (90°) PRINTED BOARD MOUNT
MALE
0.600
[15.24]
0.600
[15.24]
0.098 [2.49]
A±0.020 [0.51]
FEMALE
0.098 [2.49]
A±0.020 [0.51]
0.408
[10.36]
0.408
[10.36]
0.377 [9.58]
0.377 [9.58]
ø0.062 [1.57]
CAN BE ORDERED
SEPARATELY BY PART
PLA03F42BN0A1
PLAH03F42BN0A1
ø0.062 [1.57]
PART NUMBER
A
PART NUMBER
A
PLA03*4200A1
PLAH03*4200A1
1.126
[28.60]
PLA06*4200A1
PLAH06*4200A1
1.718
[43.64]
PLA04*4200A1
PLAH04*4200A1
1.324
[33.63]
PLA08*4200A1
PLAH08*4200A1
2.112
[53.64]
PCS SERIES
PLA03M42BN0A1
PLAH03M42BN0A1
*Asterisk determines gender of
connector, M for male, F for female.
PLB Right Angle (90°) PRINTED BOARD MOUNT
MALE
0.600
[15.24]
0.600
[15.24]
0.197 [5.00]
0.098 [2.49]
A±0.020 [0.51]
FEMALE
0.197 [5.00]
0.098 [2.49]
A±0.020 [0.51]
0.606
[15.39]
0.606
[15.39]
0.377 [9.58]
0.377 [9.58]
PLB06M42BN0A1
PLBH06M42BN0A1
PART NUMBER
A
PART NUMBER
A
CAN BE ORDERED
SEPARATELY BY PART
PLB06*4200A1
PLBH06*4200A1
PLB08*4200A1
PLBH08*4200A1
PLB12*4200A1
PLBH12*4200A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
PLB16*4200A1
PLBH16*4200A1
PLB20*4200A1
PLBH20*4200A1
2.112
[53.64]
2.506
[63.65]
ø0.062 [1.57]
PLB06F42BN0A1
PLBH06F42BN0A1
ø0.062 [1.57]
*Asterisk determines gender of
connector, M for male, F for female.
PLC Right Angle (90°) PRINTED BOARD MOUNT
MALE
0.600
[15.24]
0.197 [5.00]
0.197 [5.00]
0.098 [2.49]
A±0.020 [0.51]
0.197 [5.00]
FEMALE
0.600
[15.24]
0.098 [2.49]
A±0.020 [0.51]
0.197 [5.00]
0.802
[20.37]
0.802
[20.37]
0.377 [9.58]
PLC09M42BN0A1
PLCH09M42BN0A1
CAN BE ORDERED
SEPARATELY BY PART
0.377 [9.58]
ø0.062 [1.57]
ø0.062 [1.57]
PART NUMBER
A
PART NUMBER
A
PLC09*4200A1
PLCH09*4200A1
1.126
[28.60]
PLC24*4200A1
PLCH24*4200A1
2.112
[53.64]
PLC12*4200A1
PLCH12*4200A1
1.324
[33.63]
PLC30*4200A1
PLCH30*4200A1
2.506
[63.65]
PLC18*4200A1
PLCH18*4200A1
1.718
[43.64]
PLC09F42BN0A1
PLCH09F42BN0A1
17
Power
Connection
Systems
Right Angle (90°) Press-in CONNECTOR
FOR USE WITH “FLAT ROCK” TOOLING
Positronic
PLA Right Angle (90°) Press-in CONNECTOR
CODE 62 or CODE 63
MALE
0.560
[14.22]
A±0.020 [0.51]
0.138 [3.51]
0.408
[10.36]
0.560
[14.22]
0.138 [3.51]
A±0.020 [0.51]
0.408
[10.36]
Plating- See ordering
information for
contact plating
options.
L
PLA03M63B30A1
PLAH03M63B30A1
PCS SERIES
NOTE: Positronic recommends
the practice of using mounting
hardware to secure connector
to printed circuit board. Mounting
screws are ordered separately by
part number. See page 59.
FEMALE
L
PART NUMBER
A
PART NUMBER
A
PLA03**B30A1
PLAH03**B30A1
1.126
[28.60]
PLA06**B30A1
PLAH06**B30A1
1.718
[43.64]
PLA04**B30A1
PLAH04**B30A1
1.324
[33.63]
PLA08**B30A1
PLAH08**B30A1
2.112
[53.64]
PLA03F63B30A1
PLAH03F63B30A1
CONTACT
PCB
L
CODE
THICKNESS
**Asterisk determines g
ender of c
onnector,
M for male, F for female, and contact code 62 or 63.
62
0.183
[4.65]
0.093
[2.36]
63
0.219
[5.56]
0.125
[3.18]
PLB Right Angle (90°) Press-in CONNECTOR
CODE 62 or CODE 63
MALE
0.560
[14.22]
A±0.020 [0.51]
FEMALE
0.560
[14.22]
information for
contact plating
options.
A±0.020 [0.51]
0.606
[15.39]
0.606
[15.39]
L
PLB06M63B30A1
PLBH06M63B30A1
L
0.138 [3.51]
0.197 [5.00]
PLB06F63B30A1
PLBH06F63B30A1
0.138 [3.51]
0.197 [5.00]
PART NUMBER
A
PART NUMBER
A
PLB06**B30A1
PLBH06**B30A1
1.126
[28.60]
PLB12**B30A1
PLBH12**B30A1
1.718
[43.64]
PLB08**B30A1
PLBH08**B30A1
1.324
[33.63]
PLB16**B30A1
PLBH16**B30A1
2.112
[53.64]
CONTACT
CODE
L
PCB
THICKNESS
62
0.183
[4.65]
0.093
[2.36]
63
0.219
[5.56]
0.125
[3.18]
ender of c
onnector,
PLC Right Angle (90°) Press-in CONNECTOR
CODE 62 or CODE 63
MALE
FEMALE
0.560
[14.22]
A±0.020 [0.51]
information for
contact plating
options.
0.560
[14.22]
A±0.020 [0.51]
0.802
[20.37]
0.802
[20.37]
L
L
PLC09M63B30A1
PLCH09M63B30A1
18
0.138 [3.51]
0.138 [3.51]
0.197 [5.00]
0.197 [5.00]
0.197 [5.00]
0.197 [5.00]
PART NUMBER
A
PART NUMBER
A
PLC09**B30A1
PLCH09**B30A1
PLC12**B30A1
PLCH12**B30A1
PLC18**B30A1
PLCH18**B30A1
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
PLC24**B30A1
PLCH24**B30A1
PLC30**B30A1
PLCH30**B30A11
2.112
[53.64]
2.506
[63.65]
ender of connector,
PLC09F63B30A1
PLCH09F63B30A1
CONTACT
CODE
L
PCB
THICKNESS
62
0.183
[4.65]
0.093
[2.36]
63
0.219
[5.56]
0.125
[3.18]
Right Angle (90°) Printed Board
Positronic
1.080±0.005
[27.43±0.13]
0.882±0.005
[22.40±0.13]
0.441±0.002
[11.20±0.05]
0.237±0.015
[6.02±0.38]
0.197±0.002
[5.00±0.05]
TYP.
0.540±0.002
[13.72±0.05]
0.237±0.015
[6.02±0.38]
PLA 03
1.474±0.005
[37.44±0.13]
0.737±0.002
[18.72±0.05]
0.237±0.015
[6.02±0.38]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLA 06
0.934±0.002
[23.72±0.05]
1.080±0.005
[27.43±0.13]
0.197±0.002
[5.00±0.05]
TYP.
0.540±0.002
[13.72±0.05]
0.040±0.015
[1.02±0.38]
0.237±0.015
[6.02±0.38]
0.237±0.015
[6.02±0.38]
PLB 06
0.737±0.002
[18.72±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.040±0.015
[1.02±0.38]
PLB 08
1.868±0.005
[47.45±0.13]
0.934±0.002
[23.72±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.040±0.015
[1.02±0.38]
0.237±0.015
[6.02±0.38]
PLB 12
2.262±0.005
[57.45±0.13]
1.131±0.002
[28.73±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLB 16
0.882±0.005
[22.40±0.13]
0.197±0.002
[5.00±0.05]
TYP.
0.441±0.002
[11.20±0.05]
0.157±0.015
[3.99±0.38]
0.040±0.015
[1.02±0.38]
0.237±0.015
[6.02±0.38]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.040±0.015
[1.02±0.38]
1.474±0.005
[37.44±0.13]
0.197±0.015
[5.00±0.38]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLA 08
0.882±0.005
[22.40±0.13]
0.441±0.002
[11.20±0.05]
PLA 04
1.868±0.005
[47.45±0.13]
0.237±0.015
[6.02±0.38]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PCS SERIES
Power
Connection
Systems
PLB 20
0.040±0.015
[1.02±0.38]
PLC 09
0.237±0.015
[6.02±0.38]
See page 20 for suggested printed board hole sizes.
19
Right Angle (90°) Printed Board Contact Power
Hole Pattern and Panel Mount Connector Connection
with Solder Cup Contacts
Systems
Positronic
1.080±0.005
[27.43±0.13]
0.540±0.002
[13.72±0.05]
0.157±0.002
[3.99±0.05]
1.474±0.005
[37.44±0.13]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.737±0.002
[18.72±0.05]
0.157±0.002
[3.99±0.05]
PLC 12
0.040±0.002
[1.02±0.05]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
PLC 18
0.040±0.002
[1.02±0.05]
0.237±0.002
[6.02±0.05]
0.237±0.002
[6.02±0.05]
PCS SERIES
1.868±0.005
[47.45±0.13]
0.934±0.002
[23.72±0.05]
2.262±0.005
[57.45±0.13]
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
0.197±0.002
[5.00±0.05]
0.099±0.002
[2.51±0.05]
TYP.
1.131±0.002
[28.73±0.05]
0.157±0.002
[3.99±0.05]
0.157±0.002
[3.99±0.05]
0.040±0.002
[1.02±0.05]
0.040±0.002
[1.02±0.05]
PLC 24
0.237±0.002
[6.02±0.05]
PLC 30
0.237±0.002
[6.02±0.05]
Suggest 0.080 [2.03] Ø holes in printed board for solder contact termination positions.
Suggest 0.123±0.003 [3.15±0.08] Ø holes in printed board when mounting connector with push-on fasteners.
NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes
for compliant contact termination positions.
PANEL MOUNT CONNECTORS WITH SOLDER CUP CONTACTS
CODE 2, 18 AWG [1.00mm2] MAX.
FEMALE
MALE
0.200
[5.08]
18 AWG max.
[1.0 mm 2]
CONNECTOR
VARIANTS
PLA03
18 AWG max.
[1.0 mm 2]
0.200
[5.08]
PLA04
PLA06
0.600
[15.24]
0.600
[15.24]
For connection system 8.
A±0.020 [0.51]
PLA08
PLB06
PLB08
A±0.020 [0.51]
PLB12
B
B
PLB16
PLB20
PLB06M200A1
20
PLB06F200A1
NOTE: MOUNTING SCREWS CAN BE
UPPLIED WITH CONNECTORS USING STEP
S
5 IN ORDERING INFORMATION ON PAGE 26.
MOUNTING SCREWS CAN ALSO BE ORDERED
SEPARATELY BY PART NUMBER. SEE PAGE 59.
PLC09
PLC12
PLC18
PLC24
PLC30
A
B
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
0.408
[10.36]
0.408
[10.36]
0.408
[10.36]
0.408
[10.36]
0.606
[15.39]
0.606
[15.39]
0.606
[15.39]
0.606
[15.39]
0.606
[15.39]
0.802
[30.37]
0.802
[30.37]
0.802
[30.37]
0.802
[30.37]
0.802
[30.37]
Power
Connection
Systems
male Insulator Dimensions
FOR CABLE CONNECTORS
Positronic
MALE INSULATOR DIMENSIONS
FOR CABLE CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS
CODE 0 OR CODE 7
Contacts are not supplied with connector and must be ordered separately
0.500 [12.70]
1
2
3
0.408±0.015
[10.36±0.38]
1
2
0.986±0.020
[25.04±0.51]
1
2
3
5
6
0.606±0.015
[15.39±0.38]
2
3
5
6
7
8
9
PLC 09
3
4
7
8
0.408±0.015
[10.36±0.38]
4
1
2
3
1.972±0.020
[50.09±0.51]
5
PLA 06
1.184±0.020
[30.07±0.51]
1.578±0.020
[40.08±0.51]
2
3
4
6
7
8
0.606±0.015
[15.39±0.38]
0.408±0.015
[10.36±0.38]
6
1
2
3
4
2
3
4
5
6
8
9
10
11
12
0.606±0.015
[15.39±0.38]
2
3
4
6
7
8
9
10
11
12
0.802±0.015
[20.37±0.38]
2
3
4
5
6
7
8
10
11
12
13
14
15
16
0.606±0.015
[15.39±0.38]
PLB 16
1.972±0.020
[50.09±0.51]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PLC 12
0.408±0.015
[10.36±0.38]
8
9
1.578±0.020
[40.08±0.51]
5
7
1
PLB 12
1
6
1.972±0.020
[50.09±0.51]
7
1.184±0.020
[30.07±0.51]
5
PLA 08
1
PLB 08
0.802±0.015
[20.37±0.38]
4
PLA 04
5
0.986±0.020
[25.04±0.51]
4
3
6
1.578±0.020
[40.08±0.51]
1
PLB 06
1
2
5
1.184±0.020
[30.07±0.51]
PLA 03
4
1
PCS SERIES
0.986±0.020
[25.04±0.51]
0.870±0.020
[22.10±0.51]
0.802±0.015
[20.37±0.38]
PLC 18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0.802±0.015
[20.37±0.38]
PLC 24
2.366±0.020
[60.10±0.51]
For information regarding
size 16 removable contacts,
see Removable Contact section,
pages 47-53.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0.802±0.015
[20.37±0.38]
PLC 30
21
Power
Connection
Systems
FEmale Insulator Dimensions
FOR CABLE CONNECTORS
Positronic
FEMALE INSULATOR DIMENSIONS
CODE 0 OR CODE 7
0.550 [13.97]
PCS SERIES
2
1
0.408±0.015
[10.36±0.38]
4
3
PLA 03
2
1
6
5
4
2
0.606±0.015
[15.39±0.38]
1
4
9
8
7
PLC 09
5
0.802±0.015
[20.37±0.38]
1.862±0.020
[47.29±0.51]
0.408±0.015
[10.36±0.38]
6
5
4
3
2
1
0.408±0.015
[10.36±0.38]
7
6
2
1
6
5
0.606±0.015
[15.39±0.38]
6
5
4
3
2
1
12
11
10
9
8
7
0.606±0.015
[15.39±0.38]
3
2
1
7
6
5
12
11
10
9
0.802±0.015
[20.37±0.38]
9
8
6
5
4
3
2
1
11
10
9
8
7
18
17
16
15
14
13
7
6
5
4
3
7
6
5
4
3
2
1
15
14
13
12
11
10
9
1
0.606±0.015
[15.39±0.38]
0.802±0.015
[20.37±0.38]
8
7
6
5
4
3
2
16
15
14
13
12
11
10
9
24
23
22
21
20
19
18
17
0.802±0.015
[20.37±0.38]
PLC 24
2
1
20
19
18
17
16
15
14
13
12
11
30
29
28
27
26
25
24
23
22
21
PLC 30
0.408±0.015
[10.36±0.38]
1.862±0.020
[47.29±0.51]
PLC 18
10
1
PLB 16
12
PLC 12
2
8
1.468±0.020
[37.29±0.51]
8
3
16
PLB 12
4
4
1.862±0.020
[47.29±0.51]
1.468±0.020
[37.29±0.51]
7
5
PLA 08
2.256±0.020
[57.30±0.51]
22
8
PLA 06
3
1.074±0.020
[27.28±0.51]
5
1
8
0.876±0.020
[22.25±0.51]
2
1
6
1.468±0.020
[37.29±0.51]
4
PLB 08
6
2
7
1.074±0.020
[27.28±0.51]
PLB 06
3
3
8
PLA 04
0.876±0.020
[22.25±0.51]
3
4
1.074±0.020
[27.28±0.51]
0.876±0.020
[22.25±0.51]
3
0.920±0.020
[23.37±0.51]
0.802±0.015
[20.37±0.38]
pages 47-53.
Power
Connection
Systems
male Insulator Dimensions
FOR PANEL MOUNT CONNECTORS
Positronic
MALE INSULATOR DIMENSIONS
FOR PANEL MOUNT CONNECTORS WITH SIZE 16 REMOVABLE CONTACTS
CODE 1 OR CODE 8
0.190±0.020
[4.83±0.51]
1
2
3
1
2
3
4
5
6
7
8
0.408±0.015
[10.36±0.38]
1
PLA 03
2
3
0.408±0.015
[10.36±0.38]
4
1
2
PLA 04
1.126±0.020
[28.60±0.51]
1
2
3
4
5
6
1.324±0.020
[33.63±0.51]
0.606±0.015
[15.39±0.38]
1
2
3
4
5
6
7
8
PLB 06
0.606±0.015
[15.39±0.38]
1
2
3
4
5
6
7
8
9
PLC 09
4
5
6
0.408±0.015
[10.36±0.38]
1
2
3
2
3
4
6
7
8
9
10
11
12
0.802±0.015
[20.37±0.38]
2.112±0.020
[53.64±0.51]
2
3
4
5
6
8
9
10
11
12
0.606±0.015
[15.39±0.38]
7
8
0.408±0.015
[10.36±0.38]
0.606±0.015
[15.39±0.38]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PLB 16
2.112±0.020
[53.64±0.51]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PLC 12
6
1.718±0.020
[43.64±0.51]
1.718±0.020
[43.64±0.51]
5
5
PLA 08
PLB 12
1
4
PLA 06
7
1.324±0.020
[33.63±0.51]
0.802±0.015
[20.37±0.38]
3
1
PLB 08
1.126±0.020
[28.60±0.51]
2.112±0.020
[53.64±0.51]
1.718±0.020
[43.64±0.51]
1.324±0.020
[33.63±0.51]
PCS SERIES
0.560±0.020
[14.22±0.51]
1.126±0.020
[28.60±0.51]
0.870±0.020
[22.10±0.51]
0.802±0.015
[20.37±0.38]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
0.802±0.015
[20.37±0.38]
PLC 24
PLC 18
2.506±0.020
[63.65±0.51]
For information
regarding panel
cutouts, see
page 63.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PLC 30
0.802±0.015
[20.37±0.38]
pages 47-53.
23
Power
Connection
Systems
FEmale Insulator Dimensions
FOR PANEL MOUNT CONNECTORS
Positronic
FEMALE INSULATOR DIMENSIONS
CODE 1 OR CODE 8
0.190±0.020
[4.83±0.51]
0.560±0.020
[14.22±0.51]
PCS SERIES
1.126±0.020
[28.60±0.51]
3
2
1
4
3
2
1
8
7
6
5
4
3
2
1
0.408±0.015
[10.36±0.38]
6
5
4
3
2
PLA 03
PLA 04
PLA 06
1.126±0.020
[28.60±0.51]
1.324±0.020
[33.63±0.51]
1.718±0.020
[43.64±0.51]
3
2
1
6
5
4
0.606±0.015
[15.39±0.38]
4
3
2
1
8
7
6
5
PLB 06
3
2
1
6
5
4
9
8
7
0.606±0.015
[15.39±0.38]
PLC 09
4
3
2
1
8
7
6
5
12
11
10
9
0.802±0.015
[20.37±0.38]
8
7
6
5
4
3
2
1
0.408±0.015
[10.36±0.38]
2.112±0.020
[53.64±0.51]
5
4
3
2
1
11
10
9
8
7
0.606±0.015
[15.39±0.38]
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
1
PLB 12
PLB 16
1.718±0.020
[43.64±0.51]
2.112±0.020
[53.64±0.51]
6
5
4
3
2
1
12
11
10
9
8
7
18
17
16
15
14
13
PLC 12
0.408±0.015
[10.36±0.38]
PLA 08
6
1.324±0.020
[33.63±0.51]
0.802±0.015
[20.37±0.38]
1
12
PLB 08
1.126±0.020
[28.60±0.51]
2.112±0.020
[53.64±0.51]
1.718±0.020
[43.64±0.51]
1.324±0.020
[33.63±0.51]
0.408±0.015
[10.36±0.38]
0.920±0.020
[23.37±0.51]
0.802±0.015
[20.37±0.38]
8
7
6
5
4
3
2
16
15
14
13
12
11
10
9
24
23
22
21
20
19
18
17
0.606±0.015
[15.39±0.38]
0.802±0.015
[20.37±0.38]
PLC 24
PLC 18
2.506±0.020
[63.65±0.51]
For information
regarding panel
cutouts, see
page 63.
10
9
8
7
6
20
19
18
17
16
15
14
30
29
28
27
26
25
24
5
PLC 30
24
4
3
2
1
13
12
11
23
22
21
0.802±0.015
[20.37±0.38]
pages 47-53.
Power
Connection
Systems
Sequential Contact
Mating Connector
Positronic
SEQUENTIAL MATING SYSTEM
*REMOVABLE Contacts FOR CABLE CONNECTORS must be ordered separately
FOR CONTACT SELECTION, SEE SIZE 16 CONTACTS ON PAGE 49
EXAMPLE 1
2
3
4
5
Length
Code
“X”
Contact Length
6
"X"
A
0.370 [9.40]
B
0.330 [8.38]
C
0.310 [7.87]
D
0.290 [7.37]
E
0.250 [6.35]
1
2
3
4
5
POSITION
NUMBER
6
7
8
"X"
PCS SERIES
1
EXAMPLE 2
Mating
Contact
Connector Type Options
Typical Part Number:
PLA06M300A1-E1B2B
Board to Board
B, D, E
Board to Cable*
A, C, E
Cable to Cable*
A, D
PLA08M4B0C1-D8B
SEQUENTIAL MATING SYSTEM
CRIMP REMOVABLE CONTACT PART NUMBERS
Wire size
AWG/[mm2]
Length
Code “A”
Length
Code “C”
Length
Code “D”
Length
Code “E”
12 - 14
[4.0 - 2.5]
MC112N-133.3
MC112N-133.2
MC112N-133.1
MC112N-133.0
16 - 18 - 20
[1.5 - 1.0 - 0.5]
MC116N-133.3
MC116N-133.2
MC116N-133.1
MC116N-133.0
pages 47-53.
SELECTION GUIDE FOR ORDERING DIFFERENT CONTACT LENGTHS
STEP 9 OF ORDERING INFORMATION
SELECT CONNECTOR USING ORDERING INFORMATION ON PAGE 26
THEN CHOOSE STEPS BELOW FOR SEQUENTIAL MATING SYSTEM CONTACTS
STEP
EXAMPLE
1
2
3
4
5
6
7
8
9
E
1
B
2
B
3
D
4
D
STEP 1
STEP 9
Specify code for most frequently
used contact mating length. This
length is used for all contacts not
specified in steps 2 through 9.
Length of contact specified in step 8
(Choose from length code chart).
STEP 8
Position number for fourth special length
contact.
STEP 2
Position number for first special
length contact.
STEP 7
Length of contact specified in step 6 (Choose
from length code chart).
STEP 3
Length of contact specified in step 2.
(Choose from length code chart)
STEP 6
STEP 4
Position number for third special length contact.
Position number for second special
length contact.
STEP 5
Length of contact specified in step 4 (Choose from
length code chart).
25
Power
Connection
Systems
PCS Series connector
Ordering Information
Positronic
ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 7
STEP
EXAMPLE
1
2
3
4
5
6
7
8
PLB
06
F
3
0
0
A1
/AA
STEP 1 - Basic Series
STEP 9 SPECIAL OPTIONS
PLA - 1 Row
PLAH - 1 Row High conductivity contacts
PLB - 2 Row
PLBH- 2 Row High conductivity contacts
PLC - 3 Row
PLCH- 3 Row High conductivity contacts
Sequential Mating Systems
refer to page 25.
CONTACT TECHNICAL SALES
FOR SPECIAL OPTIONS
STEP 2 - C
onnector Variants
PCS SERIES
STEP 8 - E
nvironmental
Compliance
Options
1 Row - 03, 04, 06, 08
2 Row - 06, 08, 12, 16, *220
3 Row - 09, 12, 18, 24, 30
/AA- RoHS Compliant
STEP 3 - Connector Gender
Note: If compliance to environmental legislation
is not required, this step will not be used.
Example: PLB06F300A1
M- Male
F-Female
STEP 4 - Contact Termination Type
STEP 7 - C
ONTACT PLATING FOR PRINTED
BOARD CONNECTORS
*10 - Order contacts separately for cable connectors for
connection systems 5, 6, 7, 8 and 9, see pages 47-53.
*11 - Removable contact, panel mounted connector for connection
system 8. Order contacts separately, see pages 47-53.
onnector,
2 - Solder cup, 18 AWG [1.0mm2] max. for panel mount c
for connection system 8. Not available as PL*H.
3 - S
older, Straight Printed Board Mount with 0.146 [3.71] tail
extension for connection systems 1, 4 and 6.
32 - S
older, Straight Printed Board Mount with 0.377 [9.58] tail
extension for connection system 3 and systems 1, 4 and 6.
4 -S
older, Right Angle (90°) Printed Board Mount with 0.146 [3.71]
tail extension for connection systems 1, 2 and 5.
42 - S
older, Right Angle (90°) Printed Board Mount with 0.377 [9.58]
tail extension for connection system 3 and systems 1,2 and 5.
62- Press-in, compliant termination Right Angle (90°) Printed Board
Mount, termination length 0.183 [4.65]. Must select “B3” in step 5.
63 - P
ress-in, compliant termination Right angle (90°) Printed Board
Mount, termination length 0.219 [5.56]. Must select “B3” in step 5.
*17 - Order contacts separately for cable connectors for connection
systems 5, 6, 7, 8 and 9, see pages 47-53. Terminating side of
insulator has 0.165 [4.19] ø c’bore for large wire sizes.
*18 - Removable contact, panel mounted connector for connection
system 8. Order contacts separately, see pages 47-53.
Terminating side of insulator has 0.165 [4.19] ø c’bore for large
wire sizes.
92 - Straight printed board mount, press-in, length 0.183 [4.65] for
0.093 inch [2.36] thick board.
93 - Straight printed board mount, press-in, length 0.218 [5.54] for
0.125 inch [3.18] thick board.
0 - Crimp Contacts ordered separately, see pages 47-53.
A1 - G
old flash over nickel on m
ating end and termination end.
A2 - Gold flash over nickel on mating end and 0.00020 inch
[5.00µ] tin-lead solder coat on termination end. Not
available with code 62, 63, 92 or 93 in step 4.
C1 - 0.000030 inch [0.76µ] gold over nickel on mating end and
termination end.
C2 - 0.000030 inch [0.76µ] gold over nickel on mating end and
0.00020 inch [5.00µ] tin-lead s older coated termination
end. Not available with code 62, 63, 92 or 93 in step 4.
D1 - 0.000050 inch [1.27µ] gold over nickel on mating end and
termination end.
D2 - 0.000050 inch [1.27µ] gold over nickel on mating end and
0.00020 inch [5.00µ] tin-lead s older coated termination
end. Not available with code 62, 63, 92 or 93 in step 4.
STEP 6 - HOODS AND PANEL MOUNT
0
5
6
81 82
83
11
12
13
14
STEP 5 - Mounting STYLE
0
B
BN
B3
B3N
-None,
- Metal Right Angle (90°) Mounting Bracket.
- Metal Right Angle (90°) Mounting Bracket with Push-on Fastener.
- Plastic Right Angle (90°) Mounting Bracket with Cross Bar.
-Plastic Right Angle (90°) Mounting Bracket with Cross Bar and
Push-on Fastener.
N
-Push-On Fastener For Straight Printed Board Mount Connectors
*3ST2 -Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76] length for
0.093 [2.36] thick board.
*3SS2 -Self-tapping stainless steel screws 2-28 x 0.250±0.030 [6.35±0.76]
length for 0.093 [2.36] thick board.
26
9
-None.
- Top Opening Hood.
- Panel Mount, quick release.
- Panel Mount, fixed for 0.040 [1.02] thick panel.
- Blind Mating System for 0.040 [1.02] thick panel.
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF,
PDF format or a 3-D IGES, STEP, or SOLIDWORKS file.
2-D Drawing
1
3-D Model
* F
or high conductivity removable contact connectors, order PLA, PLB, or
PLC connectors (in Step 1) and *C112N(2)S contacts found on pages 49-51.
2
* PLB20 variant available with code 2, 3, 32, 4, 42, 92, and 93 only in Step 4.
*3 Mounting screws are available with code 1, 2, 3, 32, 8, 92 and 93. To order
mounting screws separately, see page 59 for part numbers.
Power
Connection
Systems
Safety Shroud
CONNECTOR
Positronic
Safety Shrouded Connector
to Prevent Unsafe Exposure
to High Energy Circuits
* Size 12 Power Contacts
* Large Surface Area Mating System
* Discriminating Locking System
* Contact Current Rating to
40 Amperes
*Board - Cable / Cable - Cable
Insulator:
Glass-filled polyester, UL 94V-0.
Contact technical sales for availability
of high temperature insulator material.
Contacts:Precision machined copper alloy with
gold flash over nickel, or 0.000030 inch
[0.76µ] gold over nickel, or 0.000050
[1.27µ] gold over nickel. Solder coated
terminations optional.
Push-on Fastener:
Spring tempered copper alloy, tin plate.
40 amperes continuous,
derated per IEC 60512-3, test 5b.
Higher currents available with high
conductivity contacts, contact
Technical Sales
Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2,
test 2b.
5 G ohms per IEC 60512-2, test 3a.
3,000 minimum V r.m.s. per IEC Voltage Proof:
60512-2, test 4a, method A.
Clearance and Creepage Distance:
0.220 [5.60] minimum
Working Voltage:
600 minimum V. r.m.s.
Hot Pluggable [50
couplings per UL 1977
paragraph 15]:
250 VAC at 20 amperes
Working Temperature:-55˚C to +125˚C
Removable Contacts:Rear insertion/ front release. Female
contact features “Closed Entry” design
for highest reliability. 0.094 [2.39] diameter male contact.
Removable Contact Retention in Insulator: 15 lbs. [67N] per IEC 60512-8, test 15a.
Fixed Contacts:Printed board terminations, both straight and 90˚. Female contact
features “Closed Entry” design for
highest reliability. 0.094 [2.39] diameter male contact.
Fixed Contact
Retention in Insulator:
15 lbs. [67N], minimum.
Resistance to Soldering
Iron Heat:
500˚F [260˚C] for 10 seconds duration per IEC 60512-6, test 12e, 25 watt
soldering iron.
Contact Terminations:Crimp removable contacts for wire size
12 AWG [4.0 mm2 ]. Straight and right
angle (90°)solder printed board mount,
0.090 [2.29] tail diameter.
Connection Systems:
Cable to cable, cable to printed board and cable to panel mount.
Locking System:
Insulators provide locking between
cable to cable, cable to printed board
and cable to panel mount applications.
Polarization:
Provided in insulator design.
Mounting to P.C. Board:
Rapid installation push-on
fasteners.
500 operations
27
SAFETY SHROUD
Power
Connection
Systems
CONNECTION SYSTEMS
AND CABLE CONNECTOR
Positronic
CONNECTION SYSTEMS
System 6
Cable to Straight
Board Mount
System 5
Cable to Right
Angle (90°) Board
Mount
System 8
Panel Mounting
to Cable
System 7
Cable to Cable
CONNECTOR VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE CONNECTOR
3
2 1
5
4
4
PLS5W5
3
7
2 1
6
5
PLS7W7
SAFETY SHROUD
FEMALE CABLE CONNECTOR
Code 0
PART NUMBER
PLS5W5F0000
PLS7W7F0000
A
1.655
[42.04]
2.072
[52.64]
PLS5W5F00000
0.913 [23.19]
0.494 [12.54]
A ±0.020 [0.51]
0.802 [20.38]
For information regarding size 12 removable contacts, see Removable Contact section, pages 47-53.
28
Power
Connection
Systems
PANEL MOUNT
CONNECTOR
Positronic
MALE PANEL MOUNT CONNECTOR
Code 1
PLS5W5M10000
0.802 [20.38]
0.401 [10.19]
2X ø0.100 [ø2.54]
THRU
B
A±.020 [0.51]
PART NUMBER
PLS5W5M10000
0.446 [11.33]
PLS7W7M10000
A
B
1.795
[45.60]
2.213
[56.20]
1.295
[32.90]
1.713
[43.50]
1.013 [25.73]
FEMALE PANEL MOUNT CONNECTOR
SAFETY SHROUD
Code 1
1.295 [32.90]
PLS5W5F10000
0.952 [24.18]
0.494 [12.54]
*CONTACT TECHNICAL SALES
FOR AVAILABILITY OF 7W7 VARIANT.
ø0.100 [2.54] THRU
1.795 [45.60]
0.802 [20.38]
0.352 [8.94]
29
Positronic
Power
Connection
Systems
STRAIGHT SOLDER AND Right Angle (90°)
SOLDER PRINTED BOARD CONNECTOR
MALE STRAIGHT PRINTED BOARD MOUNT CONNECTOR
Code 3, 0.146 [3.71] Contact Extension
0.401 [10.19]
ø0.090±0.003
[2.29±0.08]
0.802 [20.38]
2X ø0.100 [ø2.54]
THRU
B
PLS5W5M300A1
0.146 [3.71]
A±.020 [0.51]
0.446 [11.33]
PART NUMBER
1.013 [25.73]
PLS5W5M300A1
PLS7W7M300A1
A
B
1.795
[45.60]
2.213
[56.20]
1.295
[32.90]
1.713
[43.50]
MALE Right Angle (90°) PRINTED BOARD MOUNT CONNECTOR
0.275 [6.98]
0.386 [9.80]
0.802 [20.38]
Typical
0.146 [3.71]
part number:
PLS5W5M400A1
ø0.090±0.003
[2.29±0.08]
A±0.020 [0.51]
0.446 [11.33]
SAFETY SHROUD
1.013 [25.73]
0.264 [6.70]
PART NUMBER
PLS5W5M400A1
ø0.100 [ø2.54]
X 0.348 [8.83] DEEP
PLS7W7M400A1
A
B
1.795
[45.60]
2.213
[56.20]
1.295
[32.90]
1.713
[43.50]
PRINTED BOARD CONTACT HOLE PATTERNS
Straight Solder
2X 0.209 [5.30]
RIGHT ANGLE (90°)
2X 0.417 [10.60]
PLS5W5
3X 0.386 [9.80]
2X 0.193 [4.90]
5X ø0.114 [2.90]
2X 0.648 [16.45]
2X ø0.123±0.003
[3.12±0.08]
2X 0.626 [15.90]
2X 0.209 [5.30]
2X ø 0.123±0.003
[3.12±0.08]
7X ø0.114 [2.90]
2X 0.856 [21.75]
30
2X 0.417 [10.60]
5X ø0.114 [2.90]
2X 0.578 [14.69]
2X 0.417 [10.60]
PLS5W5
3X 0.386 [9.80]
2X ø0.123±0.003
[3.12±0.08]
2X 0.648 [16.45]
2X 0.626 [15.90]
PLS7W7
4X 0.386 [9.80]
3X 0.193 [4.90]
2X 0.209 [5.30]
PLS7W7
2X 0.209 [5.30]
7X ø0.114 [2.90]
2X 0.578 [14.69]
2X 0.856 [21.75]
4X 0.386 [9.80]
2X ø0.123±0.003
[3.12±0.08]
2X 0.417 [10.60]
Power
Connection
Systems
Safety shroud connector
Ordering Information
Positronic
STEP
EXAMPLE
1
2
3
4
5
6
7
8
PLS
5W5
M
4
0
0
A1
/AA
9
PLS - PLS Series
STEP 9 - SPECIAL OPTIONS
igh conductivity
PLSH - H
contacts
FOR SPECIAL OPTIONS
STEP 2 - C
onnector Variants
STEP 8 - E
nvironmental
Compliance options
5W5 - Five size 12 contacts
7W7 - Seven size 12 contacts
/AA- RoHS Compliant
Note: If compliance to environmental
legislation is not required, this step will not
be used. Example: PLS5W5M400A1
M- Male
F-Female
0 - None.
N - Push-on Fastener for Straight Printed
Board Mount Connectors
NOTE: Once you have made a connector selection, contact
Technical Sales if you would like to receive a drawing in
DXF, PDF format or a 3-D IGES, STEP, or SOLIDWORKS file.
STEP 7 - C
BOARD CONNECTORS
0 - C
rimp Contacts ordered separately, see
pages 47-53.
A1 - Gold flash over nickel on m
ating end and
termination end.
A2 - Gold flash over nickel on mating end and
0.00020 inch [5.00µ] tin-lead solder coat on
termination end.
C1- 0
.000030 inch [0.76µ] gold over nickel on
mating end and termination end.
C2- 0
mating end and 0.00020 inch [5.00µ] tin-lead
solder coated termination end.
D1- 0
D2- 0
mating end and 0.00020 inch [5.00µ] tin-lead
solder coated termination end.
SAFETY SHROUD
0 - Order contacts separately for cable connectors for
connection systems 5, 6, 7 and 8, see pages 47-53.
Female connectors only. **
1 - Order contacts separately for Panel Mount connectors for connection system 7, see pages 47-53.
For 7W7 female variant consult technical sales.
3 - Solder, Straight Printed Board Mount with 0.146
[3.71] tail extension for connection system 6. Male connectors only. ***
4 - Solder, Right Angle (90°) Printed Board Mount with
0.146 [3.71] tail extension for connection system 5.
Male connectors only. ***
STEP 6 - CABLE ADAPTER
0 - None
5 - Top Opening Hood, see accessories section page 60.
** C
onsult technical sales for availability of male
version of contact type 0.
*** Consult technical sales for availability of female version of contact type 3 and 4.
2-D Drawing
3-D Model
31
Positronic
Power Connection Systems
FOR A.C. / D.C. Input
Power
Connection
Systems
A.C. / D.C. Input Connector
* Hot Plug Capability
*Screw Termination Contacts
* Size 12 Power Contacts
* Large Surface Area Mating System
* Contact Current Rating to 40 Amperes
* Sequential Mating Options
* Discriminating Locking System
Contact technical sales for availability of
high temperature insulator material.
Contacts:
Precision machined copper alloy with gold
flash over nickel, or 0.000030 inch [0.76µ]
gold over nickel, or 0.000050 [1.27µ] gold
over nickel. Solder coated terminations
optional.
Hood:Glass-filled polyester, UL 94V-0.
Mounting Bracket:Brass, tin plate.
Push-on Fastener:
Spring tempered copper alloy, tin plate.
Mounting Screw:Steel, zinc plate, or stainless steel
passivated.
Standard Contact Material:40 amperes. See page 33 for details.
High Conductivity
Contact Material: 55 amperes. See page 33 for details.
POWER INPUT
Standard Contact Material:0.001 ohms max. per IEC 60512-2,
test 2b.
High Conductivity
Contact Material:0.00037 ohms max. per IEC 60512-2,
test 2b.
5 G ohms per IEC 60512-2, test 3a.
Voltage Proof:3,750 V r.m.s. per IEC 60512-2, test 4a,
method A.
Clearance and Creepage Distance:
0.125 [3.18] minimum
Working Voltage:
1,250 V. r.m.s.
Hot Pluggable [50
couplings per UL 1977
paragraph 15]: Contact technical sales
Working Temperature:-55˚C to +125˚C
Contact technical sales for availability of
high temperature insulator material.
32
Removable Contacts:Rear insertion/ front release. Female contact features “Closed Entry” design
for highest reliability. 0.094 [2.39] Removable Contact Retention in Insulator: 20 lbs. [89N] per IEC 60512-8, test 15a.
Fixed Contacts:Printed board terminations, both
straight and right angle (90°). Female
contact features “Closed Entry” design
for highest reliability. 0.094 [2.39] diameter male contact.
Fixed Contact
Retention in Insulator:
10 lbs. [44N], minimum.
Resistance to Soldering
Iron Heat:260˚C [500˚F] for 10 seconds duration
per IEC 60512-6, test 12e, 25 watt
soldering iron.
Contact Terminations:Crimp removable contacts and solder
cup removable contacts for wire size
12 AWG [4.0 mm2 ]. Straight and right
angle (90°) solder printed board mount,
0.090 [2.29] tail diameter. Compliant
termination press-in.
Connection Systems:Cable to cable, cable to printed board,
cable to panel mount, and printed board
to printed board.
Sequential Mating
Systems:
Male contacts can provide two mating lengths.
Locking System:Insulators provide locking between
cable to cable, cable to printed board,
and cable to panel mount applications.
Polarization:
Mounting to P.C. Board:
Rapid installation push-on fasteners.
500 operations
Power
Connection
Systems
CONNECTION SYSTEM
AND Temperature Rise Curve
System 1
Mother Board Daughter Board
System 6
Cable to Straight
Board Mount
CONNECTION SYSTEMS
System 2
Side to Side
Board Mounting
System 4
Sandwich Board
Mounting
System 7
Cable to Cable
System 8
Panel Mounting
to Cable
Positronic
System 5
Cable to Right
Angle (90°)
Board Mount
System 9
Cable Connector with
Cable Adapter
CONNECTORS WITH PLBH PREFIX
OR “S” SUFFIX ON CRIMP CONTACTS
POWER INPUT
Temperature Rise (˚C)
Rated Current (Amperes)
HIGH CONDUCTIVITY CONTACT MATERIALS
CONNECTORS WITH PLB PREFIX
Rated Current (Amperes)
STANDARD CONTACT MATERIALS
Test conducted per IEC Publication 60512-3, Test 5a.
All power contacts under load.
Standard Density: C
urve developed using PLB3W3M4BN0A1 and PLB3W3F300A1 mated
connector terminated to 12 AWG wire.
Temperature Rise (˚C)
High Conductivity: C
urve developed using PLBH3W3M9300A1 and PLBH3W3F9300A1 mated
connector terminated to 12 AWG wire
33
Power
Connection
Systems
Cable and
Panel Mount Connector
Positronic
CONNECTOR VARIANT
Face view of male connector
1
2
3
PLB3W3
CABLE CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS
Code 0
FEMALE
MALE
0.606 [15.39]
0.606 [15.39]
1.074±0.020
[27.28±0.51]
1.184±0.020
[30.07±0.51]
0.870±0.020
[22.10±0.51]
0.920±0.020
[23.37±0.51]
Part Number: PLB3W3M0000
Part Number: PLB3W3F0000
PANEL MOUNT CONNECTOR FOR USE WITH SIZE 12 REMOVABLE CONTACTS
Code 1
MALE
FEMALE
0.606 [15.39]
0.606 [15.39]
1.324±0.020
[33.63±0.51]
POWER INPUT
0.870±0.020
[22.10±0.51]
Part Number: PLB3W3M1000
1.324±0.020
[33.63±0.51]
CAN BE SUPPLIED WITH
CONNECTORS USING
STEP 5 IN ORDERING
INFORMATION ON PAGE
38. MOUNTING SCREWS
CAN ALSO BE ORDERED
SEPARATELY BY PART
0.920±0.020
[23.37±0.51]
Part Number: PLB3W3F1000
34
Power
Connection
Systems
Straight Solder Printed Board MOUNT,
Compliant Press-in Connector
and contact hole pattern
Positronic
STRAIGHT PRINTED BOARD MOUNT CONNECTOR
NOTE: MOUNTING
SCREWS CAN BE
SUPPLIED WITH
CONNECTORS
USING STEP 5
IN ORDERING
INFORMATION
ON PAGE 38.
MOUNTING
SCREWS
CAN ALSO
BE ORDERED
SEPARATELY BY
PART NUMBER.
SEE PAGE 59.
0.606 [15.39]
0.606 [15.39]
1.324±0.020
[33.63±0.51]
1.324±0.020
[33.63±0.51]
0.600 [15.24]
0.600 [15.24]
0.146 [3.71]
0.146 [3.71]
Ø0.090 [2.29]
Ø0.090 [2.29]
Part Number: PLB3W3M300A1
Part Number: PLB3W3F300A1
COMPLIANT Press-in CONNECTOR
NOTE: Positronic
recommends
the practice of
using mounting
hardware to
secure connector
to printed circuit
board. Mounting
screws can be
supplied with
connectors using
step 5 in ordering
information
on page 38.
Mounting screws
can also be
ordered separately
by part number.
See page 59.
0.606 [15.39]
0.606 [15.39]
See page 56-57
for Compliant
Press-in
information.
1.324±0.020
[33.63±0.51]
1.324±0.020
[33.63±0.51]
0.600 [15.24]
0.600 [15.24]
0.225 [5.72]
0.225 [5.72]
Part Number: PLB3W3M93ST30A1
Part Number: PLB3W3F93ST30A1
CONTACT HOLE PATTERN
for Straight Printed Board Mount and compliant Press-in connectors
3X Contact holes
2X Mounting holes
0.540 [13.72]
0.080 [2.02]
1.080 [27.43]
POWER INPUT
0.276 [7.01] Typ.
0.159 [4.04]
Suggest Ø 0.114 [2.90] finished holes in printed board for straight
solder printed board mount contacts.
Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for
mounting connector with push-on fasteners or 0.100 [2.54] for
mounting connector with #2 screws.
recommended plating and finished hole sizes for compliant contact
35
Power
Connection
Systems
Right Angle (90°) Solder Printed Board
Connector and contact hole pattern
Positronic
Right Angle (90°) PRINTED BOARD MOUNT CONNECTOR
FEMALE
MALE
0.600 [15.24]
0.600 [15.24]
0.159 [4.04]
1.324±0.020
[33.63±0.51]
0.275 [6.99]
1.324±0.020
[33.63±0.51]
0.606 [15.39]
0.159 [4.04]
0.275 [6.99]
0.606 [15.39]
0.146 [3.71]
Ø0.090 [2.29]
Ø0.090 [2.29]
Part Number:
PLB3W3M4BN0A1
0.146 [3.71]
Part Number:
PLB3W3F4BN0A1
CONTACT HOLE PATTERN
Right Angle (90°) Angle Printed Board Mount Connectors
1.080 [27.43]
3X Contacts holes
0.159 [4.04]
0.540 [13.72]
0.276 [7.01] Typ.
2X Mounting holes
0.060 [1.52]
POWER INPUT
Suggest Ø 0.114 [2.90] finished holes in printed board for right
angle (90°) solder printed board mount contacts.
Suggest Ø 0.123±0.003 [3.15±0.08] holes in printed board for
36
Power
Connection
Systems
Screw termination
and Sequential mating contacts
Positronic
Screw Termination Connector
Screw terminations allows for convenient field installation when required
CODE 71
Contacts may be supplied with connector or ordered separately
0.616 [15.65]
PLB3W3F7100A1
1.074±0.020
[27.28±0.508]
supplied with 3 contacts
Replacement Contact
0.920 [23.37]
For use with wire
size 12 awg [4.0mm2]
or smaller
2
1
+
3
0.823 [20.90]
FST612N2
SEQUENTIAL MATING CONTACTS
BOARD
MOUNT CONNECTORS
0.330 [8.38] NOMINAL
CRIMP AND PANEL
MOUNT CONNECTORS
0.330 [8.38] NOMINAL
0.250 [6.35] NOMINAL
0.250 [6.35] NOMINAL
MC610NS and MC612N crimp contacts and
MC610NS and MC612N solder cup contacts to
be used for 0.330 [8.38] nominal mating
length. MC610NS-228.2 and MC612N-228.2
crimp contacts and MS610NS-228.2 and
MS612N-228.2 solder cup contacts to be used
for 0.250 [6.35] nominal mating length.
POWER INPUT
Modification number -338.0 (see step 8 of the
ordering information) allows for board mount
connector to have position 3 loaded with a 0.330
[8.38] nominal mating length contact and positions 1
and 2 loaded with 0.250 [6.35] nominal mating length
contacts. Contact technical sales for additional
sequencing options.
37
Power
Connection
Systems
Power input connector
ORDERING INFORMATION
Positronic
STEP
EXAMPLE
1
2
3
4
5
6
7
8
PLB
3W3
F
3
0
0
A1
/AA
PLB - PLB Series
PLBH - High conductivity
contacts.
-338.0 - S
equential mating.
Position 3 first mate,
last break. Available
on 3, 4, and 93 only.
STEP 2 - C
onnector Variants
3W3 - Three size 12 contacts
FOR SPECIAL OPTIONS
M- Male
F-Female
0 - Order contacts separately for cable connectors for
connection systems 5, 6, 7, 8 and 9, see pages
47-53.
* 1 1 - Removable contact, panel mount connector for
connection system 8. Order contacts separately,
see pages 47-53.
*1 3 - Solder, Straight Printed Board Mount with 0.146
[3.71] tail extension for connection systems 1, 4,
and 6.
0.146 [3.71] tail extension for connection systems 1,
2 and 5.
71 -Screw termination cable connector. Supplied
with 3 contacts.
*1 93 -Press-in, Compliant Termination for 0.090 [2.29]
to 0.175 [4.45] thick P.C. board, for connector
systems 1, 4, and 6.
POWER INPUT
STEP 5 - Mounting style
0 -None
B - Metal Right Angle (90°) Mounting Bracket.
BN -Metal Right Angle (90°) Mounting Bracket with Push-on
Fastener.
N -Push-On Fastener For Straight Printed Board Mount
Connectors
ST2 -Self-tapping steel screws 2-28 x 0.250±0.030 [6.35±0.76]
SS2 -Self-tapping stainless steel screws 2-28 x 0.250±0.030
[6.35±0.76] length for 0.093 [2.36] thick board.
*1 Mounting screws are available with code 1, 3 and 93. To order mounting
screws separately, see page 59 for part numbers.
38
9
STEP 8 - E
nvironmental
Compliance
options
/AA- RoHS Compliant)
Note: If compliance to environmental
legislation is not required, this step will not
be used. Example: PLB3W3F300A1
STEP 7 - C
BOARD CONNECTORS
0 - C
rimp Contacts ordered separately, see
pages 47-53.
ating end and
termination end.
A2 - Gold flash over nickel on mating end and
0.00020 inch [5.00µ] tin-lead solder coat on
termination end. Not available with contact
code 71 or 93.
C1- 0
C2- 0
mating end and 0.00020 inch [5.00µ] tinlead solder coated termination end. Not
available with contact code 71 or 93.
D1- 0.000050 inch [1.27µ] gold over nickel on
D2- 0.000050 inch [1.27µ] gold over nickel on
mating end and 0.00020 inch [5.00µ] tinlead solder coated termination end. Not
available with contact code 71 or 93.
STEP 6 - CABLE ADAPTER AND BLIND MATE SYSTEM
0 - None.
5 - Top Opening Hood.
11 -Blind Mating System
for
for
for
for
0.040
0.060
0.090
0.120
[1.02]
[1.52]
[2.29]
[3.05]
thick
thick
thick
thick
panel.
panel.
panel.
panel.
PCS MIXED DENSITY
POWER CONNECTORS
PCS MIXED DENSITY
Power
Connection
Systems
Positronic
PCS SERIES POWER CONNECTORS
WITH MIXED DENSITY CONTACTS
* Mixed density contacts
• Power contacts have a resistance
as low as 0.0003 ohms and
carry up to 85 amperes per UL 1977
• Available with two power
contacts and eight signal; or four
power contacts and twelve signal
• Solder, press-in or cable terminations
• Integral locking on cable connectors
ELECTRICAL CHARACTERISTICS, CONTINUED:
HIGH VOLTAGE CONTACTS
Flash over Voltage:
Proof Voltage:
Contacts:Precision machined copper alloy with
gold flash over nickel, or 0.000030
inch [0.76µ] gold over nickel, or
0.000050 [1.27µ] gold over nickel.
Solder coated terminations optional.
3600 V r.m.s.
2700 V r.m.s.
0.008 ohms maximum.
Push-on Fastener:Spring tempered copper alloy, tin
plate
CONNECTOR
5 G ohms per IEC 60512-2, test 3a,
method A.
Working Voltage:600 V rms.
Voltage Proof:
2200 V rms per IEC 60512-2, test 4a,
method C.
Clearance and
0.080 inch [2.03 mm]
Creepage Distance:
Working Temperature:-55°C to +125°C.
SIGNAL CONTACTS
7.5 amperes nominal.
Initial Contact Resistance:0.007 ohms max. per IEC 60512-2,
test 2b
SIGNAL CONTACTS
Mounting Clip:
Beryllium copper with tin plate.
Hood:Glass filled polyester, UL 94V-0.
Mounting Bracket:
Brass with tin plate.
POWER CONTACTS
Contact Current Rating:See temperature rise curves on page
40. For additional information see
pages 47-53.
Standard Conductivity:0.0005 ohms max. per IEC 60512-2,
test 2b.
High Conductivity:0.0003 ohms max. per IEC 60512-2,
test 2b.
SHIELDED CONTACTS
Initial Contact Resistance: 0.008 ohms maximum.
Nominal Impedance:
50 ohms.
Insertion Loss:-0.46 dB at 1 GHz
-1.5 dB at 2 GHz
VSWR:1.15 average at 1 GHz
1.56 average at 2 GHz
Above values measured using frequency domain techniques.
Proof Voltage:
1000 V r.m.s.
Removable:Insert contact to rear face of insulator,
release from front face of insulator.
Size 20 contacts, 0.040 inch [1.02 mm]
diameter male contacts, closed entry
design female contacts.
Fixed:Straight solder, right angle (90°) solder
and straight compliant press-in printed
board mount terminations. Size 20
contacts, 0.040 inch [1.02 mm] diameter
male contacts, open entry design female
contacts.
. . . continued on next page
CUL Recognized
File # E49351
39
Positronic
continued from previous page . . .
8-16 AWG [10.0-1.0mm2] removable
solder and crimp power, 0.125 inch
[3.18 mm] diameter straight and
right angle (90°) solder printed board
mount, power, s hielded, high voltage
cable, and straight compliant press-in
terminations.
MECHANICAL CHARACTERISTICS, CONTINUED:
POWER CONTACTS:
Removable:Insert contact to rear face of
insulator, release from front face of
insulator. Size 8 contacts, 0.142 inch
[3.61 mm] diameter male contacts,
closed entry design female contacts.
Printed Board Mount:Straight solder, right angle (90°)
solder and straight compliant pressin printed board mount terminations.
Size 8 contacts, 0.142 inch [3.61
mm] male contacts, closed entry
design female contacts.
SHIELDED CONTACTS:
insulator. Size 8 contacts. See page
53 table of cable sizes for contact
termination dimensions.
HIGH VOLTAGE CONTACTS:
insulator.
Size 8 contacts. Straight and right
angle (90°) terminations. 0.041 inch
[1.04 mm] minimum hole diameter.
Contact Terminations:
20-24 AWG [0.5-0.25mm2] removable
crimp signal, 0.028 inch [0.71 mm]
diameter straight and right angle
(90°) solder printed board mount,
Contact Retention
in Insulator:Fixed signal - 9 lbs. [40 N].
Removable Signal - 10 lbs. [44N].
Power, s hielded and high voltage 22 lbs. [98 N].
Resistance to
Solder Iron Heat:
500° F [260° C] for 10 second
duration per IEC 60512-6, test 12e,
25 watt soldering iron.
Connection Systems:Connector provides cable to cable,
cable to printed board, cable to
panel mount and printed board to
printed board application.
Locking System:Insulators provide locking between
cable to cable, cable to printed
board and cable to panel mount
applications.
Polarizations:
Mounting to Printed Board:Rapid installation push-on fasteners.
Self-tapping screws for compliant
connectors.
500 operations per IEC 60512-5.
TEMPERATURE RISE CURVES
Standard Contact material
High Conductivity Contact material
100
100
90
90
80
80
70
60
PLB10W2
STANDARD
CONTACTS
50
40
30
20
PLC16W4
STANDARD
CONTACTS
10
0
0
10
20
30
40
50
60
70
80
90 100 110 120
TEMPERATURE RISE (ºC)
Test conducted in accordance with UL1977.
10W2: Curve developed using PLB10W2F9300A1 and
PLB10W2M0000 connectors with MC4008D contacts
terminated to 8 AWG wire .
16W4: Curve developed using PLC16W4F9300A1 and
PLC16W4M0000 connectors with MC4008D contacts
terminated to 8 AWG wire.
40
PCS MIXED DENSITY
Power
Connection
Systems
TECHNICAL INFORMATION AND
TEMPERATURE RISE CURVES
PLBH10W2
HIGH CONDUCTIVITY
CONTACTS
70
60
50
40
PLCH16W4
HIGH CONDUCTIVITY
CONTACTS
30
20
10
0
0
10
20
30
40
50
60
70
80
90 100 110 120
TEMPERATURE RISE (ºC)
Test conducted in accordance with UL1977.
10W2: Curve developed using PLBH10W2F9300A1 and
PLB10W2M0000 connectors with MC4008DS contacts
terminated to 8 AWG wire .
16W4: Curve developed using PLCH16W4F9300A1 and
PLC16W4M0000 connectors with MC4008DS contacts
terminated to 8 AWG wire.
Power
Connection
Systems
PCS MIXED DENSITY
CABLE CONNECTOR
Positronic
PLB10W2 cable connector
for use with size 20 and size 8 Removable contacts
CODE 0
MALE
Part Number:
PLB10W2M0000
FEMALE
Part Number:
PLB10W2F0000
PLC16W4 cable connector
CODE 0
MALE
FEMALE
Part Number:
PLC16W4M0000
Part Number:
PLC16W4F0000
For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53.
41
Power
Connection
Systems
PCS MIXED DENSITY
PANEL MOUNT CONNECTOR
Positronic
PLB10W2 PANEL MOUNT connector
CODE 1
MALE
FEMALE
Part Number:
PLB10W2M1000
Part Number:
PLB10W2F1000
For panel cutout, see chart on page 63.
NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP
5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE
ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
PLC16W4 PANEL MOUNT connector
CODE 1
MALE
FEMALE
Part Number:
PLC16W4M1000
Part Number:
PLC16W4F1000
For panel cutout, see chart on page 63
NOTE: MOUNTING SCREWS CAN BE SUPPLIED WITH CONNECTORS USING STEP
5 IN ORDERING INFORMATION ON PAGE 46. MOUNTING SCREWS CAN ALSO BE
ORDERED SEPARATELY BY PART NUMBER. SEE PAGE 59.
For information regarding size 20 and size 8 removable contacts, see Removable Contact section, pages 47-53.
42
STRAIGHT PRINTED BOARD CONNECTOR
AND CONTACT HOLE PATTERN
PCS MIXED DENSITY
Power
Connection
Systems
Positronic
PLB(H)10W3 Straight Printed Board Mount Connector
MALE
FEMALE
S
Typical part numbers:
PLB10W2M300A1
PLBH10W2M300A1
PLB10W2F300A1
PLBH10W2F300A1
PLC(H)16W4 Straight Printed Board Mount Connector
MALE
FEMALE
S
PLC16W4M300A1
PLCH16W4M300A1
PLC16W4F300A1 PLCH16W4F300A1 STRAIGHT SOLDER AND COMPLIANT CONTACT HOLE PATTERN
PLB10W2
PLC16W4
Suggest 0.145 [3.68] Ø hole in printed board for power contact termination positions.
Suggest 0.045 [1.14] Ø hole for signal solder contact termination positions.
Suggest 0.100 [2.54] Ø hole in printed board when mounting connectors with #2 thread forming screws.
Suggest 0.123±0.003 [3.12±0.08] Ø hole in printed board for mounting connector with push-on fasteners.
NOTE: See page 57 for suggested printed board drill hole sizes, recommended plating and finished hole sizes
for compliant contact termination positions.
43
PCS MIXED DENSITY
Power
Connection
Systems
Right Angle (90°)
PRINTED BOARD CONNECTOR
AND CONTACT HOLE PATTERN
Positronic
PLB(H)10W3 Right Angle (90°) Printed Board Mount Connector
NOTE:
MOUNTING
SCREWS CAN
BE ORDERED
SEPARATELY
BY PART
NUMBER
WHEN
CHOOSING B3
BRACKETS.
SEE PAGE 59.
MALE
PLB10W2M400A1
PLBH10W2M400A1
FEMALE
PLB10W2F400A1
PLBH10W2F400A1
PLC(H)16W4 Right Angle (90°) Printed Board Mount Connector
NOTE:
MOUNTING
SCREWS CAN
BE ORDERED
SEPARATELY
BY PART
NUMBER
WHEN
CHOOSING B3
BRACKETS.
SEE PAGE 59.
MALE
PLC16W4M400A1
PLCH16W4M400A1
FEMALE
PLC16W4F400A1 PLCH16W4F400A1 Right Angle (90°) Printed Board Mount CONTACT HOLE PATTERN
PLB10W2
44
PLC16W4
COMPLIANT Press-in
CONNECTOR
PCS MIXED DENSITY
Power
Connection
Systems
Positronic
PLB(H)10W2 Compliant Press-in Connector
CODE 93
MALE
PLB10W2M9300A1
PLBH10W2M9300A1
FEMALE
PLB10W2F9300A1
PLBH10W2F9300A1
NOTE: C
onnectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information.
See page 43 for contact hole pattern.
PLC(H)16W4 Compliant Press-in Connector
CODE 93
MALE
PLC16W4M9300A1
PLCH16W4M9300A1
FEMALE
PLC16W4F9300A1 PLCH16W4F9300A1 NOTE: C
onnectors are designed to be mounted to the printed circuit board with screws, see page 59 for mounting screw information.
See page 43 for contact hole pattern.
45
PCS MIXED DENSITY
Power
Connection
Systems
Pcs mixed density connector
ordering information
Positronic
STEP
EXAMPLE
1
2
3
4
5
6
7
8
PLC
16W4
F
4
B3N
0
A1
/AA
9
PLB - 2 Row
PLBH- 2 Row High conductivity contacts
PLC - 3 Row
PLCH- 3 Row High conductivity contacts
FOR SPECIAL OPTIONS
STEP 2 - C
onnector Variants
2 Row - 10W2
3 Row - 16W4
STEP 8 - E
nvironmental
Compliance
options
/AA - RoHS Compliant
M- Male
F-Female
Note: If compliance to environmental legislation
is not required, this step will not be used.
Example: PLC16W4F4B3N0A1
0 - R
emovable contact, cable connector. Order contacts
separately, see pages 47-53.
*1 1 - Removable contact, panel mounted connector.
Order contacts separately, see pages 47-53.
*1 3 - Solder, Straight Printed Board Mount with 0.146
[3.71] tail extension.
0.146 [3.71] tail extension.
*1 93 - Straight Printed Board Mount, Press-in, length 0.218 [5.54] for 0.125 inch [3.18] thick board.
STEP 7 - C
BOARD CONNECTORS
0- Crimp Contacts ordered separately, see page 47-53.
ating end and
termination end.
A2 - Gold flash over nickel on mating end and 0.00020
inch [5.00µ] tin-lead solder coat on termination end.
Not available with code 93 in step 4.
C1 - 0.000030 inch [0.76µ] gold over nickel on mating
end and termination end.
C2- 0.000030 inch [0.76µ] gold over nickel on mating
end and 0.00020 inch [5.00µ] tin-lead s older coated
termination end. Not available with code 93 in step 4.
D1 - 0.000050 inch [1.27µ] gold over nickel on mating
end and termination end.
D2 - 0.000050 inch [1.27µ] gold over nickel on mating
end and 0.00020 inch [5.00µ] tin-lead s older coated
termination end. Not available with code 93 in step 4.
0
B
BN
B3
B3N
N
ST2
ST3
ST4
SS2
SS3
SS4
-None.
- Metal Right Angle (90°) Mounting Bracket.
- Metal Right Angle (90°) Mounting Bracket with Push-on Fastener.
- Plastic Right Angle (90°) Mounting Bracket with Cross Bar.
-Plastic Right Angle (90°) Mounting Bracket with Cross Bar and
Push-on Fastener.
-Push-On Fastener For Straight Printed Board Mount Connectors
-Self-tapping steel screws 2-28 x 0.250+0.030 [6.35+0.76] length for
-Self-tapping stainless steel screws 2-28 x 0.250+0.030 [6.35+0.76]
NOTE: Once you have made a connector selection, c
ontact
Technical Sales if you would like to receive a drawing in DXF, PDF
format or a 3-D IGES, STEP, or SOLIDWORKS file.
STEP 6 - HOODS AND PANEL MOUNT
0
51
6
81 82
83
11
12
13
14
-None.
- Top Opening Hood.
- Panel Mount, quick release.
- Blind Mating System for 0.120 [3.05] thick panel..
*1 Mounting screws are available with code 1, 3 and 93. To order
mounting screws separately, see page 59 for part numbers.
2-D Drawing
46
3-D Model
Power
Connection
Systems
Removable contact
Technical Information
Positronic
REMOVABLE CONTACT TECHNICAL CHARACTERISTICS
Shielded:
Dielectric Strength
At Sea Level:
Initial Contact Resistance: 0.012 ohms maximum
Standard:
Precision machined copper alloy with gold flash
over nickel. Other finishes are available, see
optional plating finishes for -14 and -15.
Standard:
Insert contact to rear face of insulator, release
from front face of insulator. Size 20 contacts,
0.040 inch [1.02 mm] diameter male contacts,
7.5 amperes nominal.
Initial Contact Resistance:0.007 ohms max. per IEC 60512-2, test 2b.
SIZE 16 REMOVABLE CONTACT
Standard:
High Conductivity:
Shielded:
Dielectric Material:
Inner Contacts:
Outer Contacts:
Tellurium copper, gold flash over n
ickel. Other
finishes are available, see optional plating finishes
for -14 and -15.
PCTFE
Phosphor bronze, 0.000030 inch [0.76µ] gold over
nickel. Other finishes are available, see optional
plating finishes for -15.
Brass and beryllium copper, gold flash over
Standard and
High Conductivity:
0.0625 inch [1.588 mm] diameter male contacts.
Female contact closed entry for highest reliability.
Shielded:
Contact Retention
In Insulator:
18 lbs. [80N].
Removable Contacts:
Rear insertion, front removable.
Insertion Force
Per Contact:
8 oz. [2.2N] per contact maximum
Durability: 100 cycles minimum.
Vibration:
20g from 10 Hz to 500 Hz
Shock:
30g - 11 ms
Standard:
See page 9 for detail information.
High Conductivity:
600 V rms
5 G ohms
Insertion Loss:
0.2 dB at 500 MHz for 126N contacts
1.0 dB at 500 MHz for 226N contacts VSWR:
170 at 0 to 200 MHz
2.25 at 200 to 500 MHz
Standard:
High Conductivity:Tellurium copper, gold flash over n
ickel. Other
finishes are available, see optional p
lating finishes
for -14 and -15.
Standard and
High Conductivity:
0.094 inch [2.39 mm] diameter male contacts.
Female contact closed entry for highest reliability.
Standard:
Contact Current Rating:40 amperes continuous, derated per
IEC 60512-3, test 5b.
Initial Contact Resistance: 0.001 ohms max. per IEC 60512-2, test 2b.
High Conductivity:
Standard:
High Conductivity:Tellurium copper, gold flash over n
ickel. Other
finishes are available, see optional plating finishes
for -14 and -15.
High Voltage:
Insulator Material:
Contacts:
Shielded:
Dielectric Material:
Inner Contacts:
Outer Contacts:
PTFE teflon
Male contacts, brass. Female contacts, phosphor bronze. Male and female contacts, 0.000030
inch [0.76µ] gold over nickel. Other finishes are
available, see optional plating finishes for -15.
PTFE teflon
Phosphor bronze, 0.000030 inch [0.76µ] gold over
Brass and beryllium copper, gold flash over
nickel. Other finishes are available, see
optional plating finishes for -14.
. . . continued on next page
F o r i nfo rm ation regardin g CRIMP TOOL S & C RI MPI N G T OOL T EC H N I Q UES , s ee p a g e 5 4 .
47
REMOVABLE CONTACT
Power
Connection
Systems
Removable contact Technical
Information and Removable
Crimp Signal contact, Size 20
Positronic
REMOVABLE CONTACT TECHNICAL CHARACTERISTICS
continued from previous page . . .
VSWR:
Above values measured using frequency domain techniques.
Proof Voltage:
1000 V r.m.s.
Standard and
High Conductivity:
High Voltage:
0.142 inch [3.61 mm] diameter male contacts,
REMOVABLE CONTACT
from front face of insulator. Size 8 contacts.
Straight and right angle (90°) terminations.
0.041 inch [1.04 mm] minimum hole diameter.
Durability:
500 cycles minimum.
Vibration:
20g from 10 Hz to 500 Hz.
Shock:30g-11ms.
Shielded:
from front face of insulator. Size 8 contacts.
See page 53 table of cable sizes for contact
Termination dimensions.
Standard:
Contact Current Rating:See temperature rise curves on page 40.
For additional information see page 51-52.
High Conductivity:
Contact Current Rating:See temperature rise curves on page 40.
Optional PLATING Finishes
-14
0.000030 [0.76 µ] gold over nickel by adding “-14” suffix
onto part number. Example: FC720N2-14.
-150.000050 inch [1.27µ] gold over nickel by adding “-15”.
Example: FC720N2-15.
RoHS OPTIONS:
/AA
Environmental Compliance Option: RoHS compliant
can be achieved by adding “/AA” suffix onto part number.
Examples: FC720N2/AA or for optional plating finishes
use FC720N2/AA-14.
reeled contacts:
Contacts may be supplied in plastic carriers, packaged in reels
holding 2,000 contacts for use with the automatic pneumatic crimp
tools, catalog part numbers 9550-0 and 9550-1; packaged in reels
holding 1,000 contacts for use with the automatic pneumatic crimp
tools, catalog part number 9555-0-2. The same type c
arrier is used for
both male and female contacts.
All male and female crimp contacts can be ordered in reels by adding
letter “R” after the contact part number, such as MC6020DR for a male
contact and FC6026DR for a female contact.
HIGH VOLTAGE:
Flash over Voltage:
3600 V r.m.s.
Proof Voltage:
2700 V r.m.s.
Enlarged section of
plastic contact carriers
Shielded:
Nominal Impedance: 50 ohms.
Insertion Loss:-0.46 dB at 1 GHz
-1.5 dB at 2 GHz
REMOVABLE CRIMP SIGNAL CONTACT
FOR USE WITH PCS MIXED DENSITY SERIES CONNECTORS
contacts mUST BE ordered separately
SIZE 20
FEMALE contact
ØB
Note: C
onnectors can be kitted
with all applicable crimp/
solder contacts, contact Technical Sales for
connector part number.
MALE contact
0.764 [19.41]
0.649 [16.48]
0.255 [6.48]
ØA
0.255 [6.48]
Ø0.040
[1.00]
ØA
PART NUMBER
WIRE SIZE
AWG/[mm2]
ØA
ØB
FC720N2
20 / 22 / 24
[0.5 / 0.3 / 0.25]
0.045
[1.14]
0.068
[1.73]
ØB
PART NUMBER
WIRE SIZE
AWG/[mm2]
ØA
ØB
MC720N3
20 / 22 / 24
[0.5 / 0.3 / 0.25]
0.045
[1.14]
0.068
[1.73]
48
Power
Connection
Systems
Removable Crimp and
Solder cupContact
size 16
Positronic
REMOVABLE CRIMP CONTACT
Note: C
solder c
ontacts, contact Technical Sales for
FOR USE WITH PCS SERIES CONNECTORS
Contacts must be ordered separately
SIZE 16
FEMALE CONTACT
MALE CONTACT
“CLOSED ENTRY” DESIGN
See page 9 for
current ratings.
0.764±0.020 [19.41±0.51]
0.255±0.020
[6.48±0.51]
O.A.L.±0.020[±0.51]
0.255±0.020
[6.48±0.51]
ØB±0.003
[0.08]
Ø0.0625
[1.588]
0.065 [1.65]
ØA±0.003
[0.08]
PART
NUMBERS
WIRE SIZE
FC112N2
12 [4.0]
ØA
ØB
0.098 [2.49]
N/A
AWG/[mm2]
“S” in
part number
indicates high
conductivity
material.
FC112N2S
12 [4.0]
0.098 [2.49]
N/A
FC114N2
14-16 [2.5-1.5]
0.081 [2.06]
0.105 [2.67]
FC116N2
16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36]
FC120N2
20-22-24
[0.5-0.3-0.25]
0.045 [1.14]
0.068 [1.73]
Compatible
with PL*H
PCB mount
c
onnectors.
See ordering
information.
* indicates Sequential mate contacts,
see page 25 for more information
regarding Sequential Mating System.
0.065 [1.65]
PART
NUMBERS
WIRE SIZE
ØA±0.003
[0.08]
ØA
AWG/[mm2]
OAL
MC112N
12 [4.0]
0.098 [2.49]
N/A
0.764 [19.41]
MC112NS
12 [4.0]
0.098 [2.49]
N/A
0.764 [19.41]
*MC112N-133.0
12 [4.0]
0.098 [2.49]
N/A
0.684 [17.37]
*MC112N-.133.1
12 [4.0]
0.098 [2.49]
N/A
0.724 [18.39]
*MC112N-133.2
12 [4.0]
0.098 [2.49]
N/A
0.744 [18.90]
*MC112N-133.3
12 [4.0]
0.098 [2.49]
N/A
0.804 [20.42]
MC114N
14-16 [2.5-1.5]
0.081 [2.06]
0.105 [2.67] 0.764 [19.41]
MC116N
16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36] 0.764 [19.41]
*MC116N-133.0 16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36] 0.684 [17.37]
*MC116N-.133.1 16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36] 0.724 [18.39]
*MC116N-133.2 16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36] 0.744 [18.90]
*MC116N-133.3 16-18 [1.5-1.0]
0.067 [1.70]
0.093 [2.36] 0.804 [20.42]
20-22-24
[0.5-0.3-0.25]
0.045 [1.14]
0.068 [1.73] 0.764 [19.41]
MC120N
REMOVABLE SOLDER CUP CONTACT
See page 9 for
current ratings.
ØB
SIZE 16
FEMALE CONTACT
MALE CONTACT
Note: C
solder c
“CLOSED ENTRY” DESIGN
0.764±0.020 [19.41±0.51]
0.255±0.020
[6.48±0.51]
0.764±0.020 [19.41±0.51]
0.255±0.020
[6.48±0.51]
ØB±0.003
[0.08]
ØB±0.003
[0.08]
Ø0.0625
[1.588]
0.065 [1.65]
ØA±0.003
[0.08]
PART
NUMBERS
WIRE SIZE
FS112N2
12 [4.0]
AWG/[mm2]
ØA
ØB
0.098 [2.49]
N/A
FS112N2S
12 [4.0]
0.098 [2.49]
N/A
FS114N2
14 [2.5]
0.081 [2.06]
0.105 [2.67]
FS116N2
16 [1.5]
0.067 [1.70]
0.093 [2.36]
FS120N2
20 [0.5]
0.045 [1.14]
0.068 [1.73]
“S” in
part number
indicates high
conductivity
material.
Compatible
with PL*H
PCB mount
connectors.
See ordering
information.
0.065 [1.65]
PART
NUMBERS
WIRE SIZE
AWG/[mm2]
ØA±0.003
[0.08]
ØA
ØB
MS112N
12 [4.0]
0.098 [2.49]
N/A
MS112NS
12 [4.0]
0.098 [2.49]
N/A
MS114N
14 [2.5]
0.081 [2.06]
0.105 [2.67]
MS116N
16 [1.5]
0.067 [1.70]
0.093 [2.36]
MS120N
20 [0.5]
0.045 [1.14]
0.068 [1.73]
49
REMOVABLE CONTACT
ØB±0.003
[0.08]
Power
Connection
Systems
Removable SHIELDED and
CRIMP Contact
Size 16 AND SIZE 12
Positronic
REMOVABLE CRIMP SHIELDED CONTACT
SIZE 16
MALE CONTACT
Note: C
solder c
FEMALE CONTACT
A
A
Ø0.121
ØB
[3.07]
ØB
Ø0.121
[3.07]
REMOVABLE CONTACT
Ø0.078
[1.98]
PART
NUMBERS
MCS126N
MCS226N
CABLE
SIZE
CHARACT.
IMPED.
RG 178 B/U
50 ohms
RG 196 B/U
50 ohms
RG 179 B/U
75 ohms
RG 316 /U
50 ohms
A
ØB
PART
NUMBERS
0.993
[25.22]
0.045
[1.14]
FCS126N2
1.022
[25.96]
0.070
[1.78]
FCS226N2
CABLE
SIZE
CHARACT.
IMPED.
RG 178 B/U
50 ohms
RG 196 B/U
50 ohms
RG 179 B/U
75 ohms
RG 316 /U
50 ohms
A
ØB
0.967
[24.56]
0.045
[1.14]
1.022
[25.96]
0.070
[1.78]
FOR USE WITH Shrouded and Power input CONNECTORS
SIZE 12
See page 33
for current ratings.
FEMALE CONTACT
MALE CONTACT
0.786 [19.96]
OAL
D
Note: C
solder c
D
ØB ØA
ØA ØB
Ø0.094
[2.39]
C
PART
WIRE SIZE
NUMBER AWG/[mm ] ØA
2
FC610N2S
FC612N2
10
[6.0]
12
[4.0]
ØB
C
0.147
N/A N/A
[3.73]
0.100 0.165 0.042
[2.54] [4.19] [1.06]
D
0.254
[6.45]
0.309
[7.85]
“S” in
part number
indicates high
conductivity
material.
Compatible with
PLBH3W3
or PLSH
PCB mount
connecto rs.
See ordering
information.
C
PART
NUMBER
MC610NS
MC610NS-228.2
MC612N
MC612N-228.2
WIRE SIZE ØA
AWG/[mm ]
2
10
[6.0]
10
[6.0]
12
[4.0]
12
[4.0]
0.147
[3.73]
0.147
[3.73]
0.100
[2.54]
0.100
[2.54]
ØB
C
N/A
N/A
N/A
N/A
0.165
[4.19]
0.165
[4.19]
0.042
[1.06]
0.042
[1.06]
D
OAL
0.254
[6.45]
0.254
[6.45]
0.309
[7.85]
0.309
[7.85]
0.795
[20.19]
0.714
[18.14]
0.795
[20.19]
0.714
[18.14]
50
Power
Connection
Systems
Removable Solder cup and
crimp Contact
Size 12 AND SIZE 8
Positronic
FOR USE WITH Shrouded and Power input CONNECTORS
SIZE 12
See page 33
for current ratings.
FEMALE CONTACT
Note: C
solder contacts, contact Technical Sales for
MALE CONTACT
0.786 [19.96]
OAL
D
D
ØA ØB
Ø0.094
[2.39]
C
PART
NUMBER
WIRE SIZE
AWG/[mm2]
10
[6.0]
12
[4.0]
FS610N2S
FS612N2
ØA
ØB
C
D
0.147
N/A
N/A
[3.73]
0.100 0.165 0.042
[2.54] [4.19] [1.06]
0.254
[6.45]
0.309
[7.85]
“S” in
part number
indicates high
conductivity
material.
Compatible with
PLBH3W3
or PLSH
PCB mount
c
onnecto rs.
See ordering
information.
REMOVABLE CONTACT
ØB ØA
C
PART
NUMBER
WIRE SIZE
AWG/[mm2]
ØA
10
[6.0]
10
[6.0]
12
[4.0]
12
[4.0]
0.147
[3.73]
0.147
[3.73]
0.100
[2.54]
0.100
[2.54]
MS610NS
MS610NS-228.2
MS612N
MS612N-228.2
ØB
C
N/A
N/A
N/A
N/A
0.165
[4.19]
0.165
[4.19]
0.042
[1.06]
0.042
[1.06]
D
OAL
0.254
[6.45]
0.254
[6.45]
0.309
[7.85]
0.309
[7.85]
0.795
[20.19]
0.714
[18.14]
0.795
[20.19]
0.714
[18.14]
contacts must be ordered separately
SIZE 8
* FEMALE contact
Note: C
solder c
MALE contact
CLOSED ENTRY, L.S.A.
0.858 [21.79]
0.882 [22.40]
ØB
ØB
Ø0.142
[3.61]
0.354 [8.99]
PART NUMBER
CURRENT WIRE SIZE
AWG/[mm ]
RATING
2
FC4008D
See Temp. Rise
Curve, page 40.
8 / [10.0]
FC4008DS
See Temp. Rise
Curve, page 40.
8 / [10.0]
FC4010D
30 amperes
10 / [6.0]
FC4012D
20 amperes
12 / [4.0]
FC4016D
10 amperes
16 / [1.5]
ØB
0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]
“S” in
part number
indicates high
conductivity
material.
Compatible
with PL*H
PCB mount
c
onnectors.
See ordering
information.
0.354 [8.99]
PART NUMBER
CURRENT WIRE SIZE
AWG/[mm ]
RATING
2
MC4008D
See Temp. Rise
Curve, page 40.
8 / [10.0]
MC4008DS
See Temp. Rise
Curve, page 40.
8 / [10.0]
MC4010D
30 amperes
10 / [6.0]
MC4012D
20 amperes
12 / [4.0]
MC4016D
10 amperes
16 / [1.5]
ØB
0.181
[4.60]
0.181
[4.60]
0.122
[3.10]
0.101
[2.57]
0.067
[1.70]
*Note: F
emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.
51
Power
Connection
Systems
Removable High Voltage Contact
Size 8
Positronic
SIZE 8
* FEMALE contact
Note: C
solder c
MALE contact
CLOSED ENTRY, L.S.A.
0.858 [21.79]
0.866 [22.00]
ØB ØC
ØC ØB
REMOVABLE CONTACT
Ø0.142
[3.61]
0.310 [7.87]
0.310 [7.87]
PART
NUMBER
CURRENT
RATING
WIRE SIZE
ØB
ØC
PART
NUMBER
CURRENT
RATING
WIRE SIZE
ØB
ØC
FS4008D
40 amperes
8 / [10.0]
0.219
[5.56]
0.188
[4.78]
MS4008D
40 amperes
8 / [10.0]
0.219
[5.56]
0.188
[4.78]
FS4012D
20 amperes
12 / [4.0]
0.143
[3.63]
0.112
[2.84]
MS4012D
20 amperes
12 / [4.0]
0.143
[3.63]
0.112
[2.84]
FS4016D
10 amperes
16 / [1.5]
0.100
[2.54]
0.069
[1.75]
MS4016D
10 amperes
16 / [1.5]
0.100
[2.54]
0.069
[1.75]
AWG/[mm2]
AWG/[mm2]
*Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum
mating surfaces between male and female contact and reduced contact resistance during operation.
REMOVABLE HIGH VOLTAGE CONTACT
SIZE 8
Note: C
solder c
STRAIGHT SOLDER WIRE TERMINATION
MALE contact
20 AWG max.
FEMALE contact
0.733 [18.62] Ref.
MS4820D
20 AWG max.
0.733 [18.62] Ref.
Ø0.142
[3.61]
Ø0.040
[1.02]
FS4820D
Right Angle (90°) SOLDER WIRE TERMINATION
20 AWG max.
MALE contact
FEMALE contact
0.694 [17.63] Ref.
MS4920D
20 AWG max.
0.694 [17.63] Ref.
Ø0.142
[3.61]
Ø0.040
[1.02]
FS4920D
52
Power
Connection
Systems
Removable Shielded Contact
Size 8
Positronic
REMOVABLE SHIELDED CONTACT
SIZE 8
STRAIGHT SOLDER/CRIMP CONTACTS
A
A
ØB
ØB
Ø0.040
[1.02]
Ø0.152
[3.86]
MALE contact
REMOVABLE CONTACT
FEMALE contact
STRAIGHT SOLDER/SOLDER CONTACTS
A
A
ØB
ØB
FEMALE contact
Ø0.040
[1.02]
Ø0.152
[3.86]
MALE contact
STRAIGHT CRIMP/CRIMP CONTACTS
A
A
ØB
ØB
FEMALE contact
TYPE OF CONTACT
PART NUMBER
MALE
FEMALE
SOLDER/CRIMP
MC4101D
FC4101D
SOLDER/CRIMP
MC4102D
FC4102D
SOLDER/CRIMP
MC4103D
FC4103D
SOLDER/CRIMP
MC4104D
FC4104D
SOLDER/SOLDER
MS4101D
FS4101D
SOLDER/SOLDER
MS4102D
FS4102D
SOLDER/SOLDER
MS4103D
FS4103D
SOLDER/SOLDER
MS4104D
FS4104D
CRIMP/CRIMP
MCC4101D
FCC4101D
CRIMP/CRIMP
MCC4102D
FCC4102D
CRIMP/CRIMP
MCC4103D
FCC4103D
CRIMP/CRIMP
MCC4104D
FCC4104D
Ø0.040
[1.02]
Ø0.152
[3.86]
A
ØB
0.929
[23.60]
0.929
[23.60]
1.037
[26.34]
1.037
[26.34]
0.929
[23.60]
0.929
[23.60]
1.037
[26.34]
1.037
[26.34]
0.929
[23.60]
0.929
[23.60]
1.037
[26.34]
1.037
[26.34]
0.040
[1.02]
0.067
[1.70]
0.108
[2.74]
0.120
[3.05]
0.040
[1.02]
0.067
[1.70]
0.108
[2.74]
0.120
[3.05]
0.040
[1.02]
0.067
[1.70]
0.108
[2.74]
0.120
[3.05]
MALE contact
RG CABLE
NUMBER
178 B/U
196 B/U
179 B/U
316 /U
Note: C
with all applicable crimp /
solder c
ontacts, contact
Technical Sales for
180 B/U
58 B/U
178 B/U
196 B/U
179 B/U
316 /U
180 B/U
58 B/U
178 B/U
196 B/U
179 B/U
316 /U
180 B/U
58 B/U
SHIELDED CONTACTS
Two-step crimping action for signal
and shielding conductors.
53
Positronic
CONTACT APPLICATION TOOLS
CROSS REFERENCE LIST
A P P L I C A T I O N
T O O L S
Power
Connection
Systems
S E C T I O N
PLA (H), PLB (H), PLC (H) and PLS (H) connectors are offered with
removable crimp contacts. Positronic recognizes the
importance of supplying application tooling to
support our customers’ use of our products.
Information on application tooling is
available on our web site at
http://www.connectpositronic.com/design-tools/tooling
There you will find downloadable PDF cross reference
charts for removable and compliant press-in contacts. These charts
will supply part numbers for insertion, removal and crimping tools,
APPLICATION TOOLS
along with information regarding use of tools and techniques.
Connectors Designed To Customer Specifications
Positronic’s PLA(H), PLB(H), PLC(H) and PLS(H) series
connectors can be modified to customers specifications.
Examples: select loading of contacts for cost savings or to gain creepage and
clearance distances; longer printed circuit board terminations; customer specified hardware.
Positronic can develop and tool new connector designs
with reasonable price and delivery.
Contact Technical Sales with your particular requirements.
54
T o
Positronic
Contact P/N
FC11*N2
FC112N2S
AF8
Handle &
Hand
Positioner Crimp Tool Mfg.
P/N
P/N
Cross
GS222
*1 All male and female crimp contacts can be ordered on
reels in quantities of 2,000 by adding letter “R” after the
contact part number, see page 57 for more information.
Automatic
Crimp
Tool
Mfg.
Cross
M22520/1-03
Mil Equiv
9099-0-0-0
9099-0-0-0
Insertion
Tool
ITH 1094
ITH 1094
Mfg.
Cross
M81969/18-01 9081-0-0-0
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01 9550-0-0-0
RTG 2103 M81969/20-01 9550-0-0-0
*See Note
TH4
Mil Equiv
Positioner
TP-1366
Mfg.
Cross
9502-1-0-0
Removal
Tool
Mil Equiv
9509-5-0-0
Mil Equiv
M22520/1-01
RTG 2103 M81969/20-01
RTG 2103 M81969/20-01 9550-0-0-0
9509-4-0-0
M81969/18-01 9081-0-0-0
9501-0-0-0
ITH 1094
RTG 2103 M81969/20-01
9509-3-0-0
9099-0-0-0
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01
M22520/1-03
M81969/18-01 9081-0-0-0
TH4
ITH 1094
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01 9550-0-0-0
RTG 2103 M81969/20-01
9502-1-0-0
ITH 1094
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01 9550-0-0-0
M22520/1-01
9099-0-0-0
ITH 1094
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01 9550-0-0-0
AF8
9099-0-0-0
ITH 1094
M81969/18-01 9081-0-0-0
9501-0-0-0
9099-0-0-0
ITH 1094
M81969/18-01 9081-0-0-0
FC120N2
9099-0-0-0
ITH 1094
X530
9099-0-0-0
ITH 1094
9506-2-0-0
9099-0-0-0
HX3
9099-0-0-0
9506-1-0-0
FS11*N2
TP1110
9506-0-0-0
FS112N2S
M22520/1-01
TP-1366
FCS*26N2
FS120N2
AF8
9509-5-0-0
M22520/1-01 9502-17-0-0
M22520/1-03
AF8
TH4
9501-0-0-0
GS222
RTG 2103 M81969/20-01
RTG 2103 M81969/20-01 9550-0-0-0
9502-1-0-0
MC11*N
9509-4-0-0
9501-0-0-0
M81969/18-01 9081-0-0-0
9509-3-0-0
MC11*N-133.*
MC112NS
ITH 1094
M22520/1-03
9099-0-0-0
TH4
RTG 2103 M81969/20-01
9502-1-0-0
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01
M22520/1-01
M81969/18-01 9081-0-0-0
RTG 2103 M81969/20-01
AF8
ITH 1094
M81969/18-01 9081-0-0-0
9501-0-0-0
ITH 1094
M81969/18-01 9081-0-0-0
MC120N
9099-0-0-0
ITH 1094
9555-0-2-0
9555-0-2-0
X530
9099-0-0-0
ITH 1094
P+
P+
9506-2-0-0
9099-0-0-0
2711-0-0-0
HX3
9099-0-0-0
ITP 1168
9506-1-0-0
MS11*N
9099-3-0-0
9506-0-0-0
MS112NS
TP-1386
FC610N2S
MCS*26N
MS120N
9509-6-2-0
2711-0-0-0
GS223
2711-0-0-0
9509-6-1-0
ITP 1168
9509-6-0-0
ITP 1168
P+
9099-3-0-0
P+
P+
9099-3-0-0
AF8
2711-0-0-0
2711-0-0-0
TP-1199
9501-0-0-0
ITP 1168
ITP 1168
M22520/1-01 9502-19-0-0
FC612N2
FS610N2S
9099-3-0-0
9099-3-0-0
9550-0-0-0
TP-1386
9550-0-0-0
9550-0-0-0
9509-6-2-0
P+
GS223
P+
9509-6-1-0
2711-0-0-0
P+
9509-6-0-0
FS612N2
ITP 1168
2711-0-0-0
MC610NS
9099-3-0-0
ITP 1168
2711-0-0-0
TP-1386
9099-3-0-0
ITP 1168
9509-6-2-0
TP1199
9099-3-0-0
GS223
M22520/1-01 9502-19-0-0
TP1199
9509-6-1-0
AF8
M22520/1-01 9502-19-0-0
9509-6-0-0
9501-0-0-0
AF8
MC610NS-228.2
MC612N
9501-0-0-0
MC720N3
FC720N2
FST612N2
MS612N-228.2
MS612N
MS610NS-228.2
MS610NS
9504-19-0-0
9504-1-0-0
9507-0-0-0
9507-0-0-0
HX4
AFM8
AFM8
9504-19-1-0
M22520/2-01 9502-27-0-0
M22520/2-01 9502-22-0-0
Y524
K1506
K1196
N/A
9099-4-0-0
9099-4-0-0
9099-3-0-0
9099-3-0-0
9099-3-0-0
9099-3-0-0
9099-3-0-0
ITP1076
ITP1076
ITP 1168
ITP 1168
ITP 1168
ITP 1168
ITP 1168
4311-0-0-0
9081-2-0-0
9081-2-0-0
2711-0-0-0
2711-0-0-0
2711-0-0-0
2711-0-0-0
2711-0-0-0
P+
P+
RNG2103
RNG2103
P+
P+
P+
P+
P+
9555-0-2-0
9555-0-2-0
9555-0-2-0
9550-1-0-0
9550-1-0-0
9550-0-0-0
MC612N-228.2
*C4008D
P+
P+
4311-0-0-0
P+
N/A
4311-0-0-0
P+
Y524
4311-0-0-0
P+
9504-19-1-0
N/A
4311-0-0-0
P+
HX4
N/A
4311-0-0-0
P+
9504-1-0-0
N/A
4311-0-0-0
9504-19-0-0
N/A
4311-0-0-0
*C4008DS
N/A
4311-0-0-0
N/A
N/A
Y878
TP-974
Y937
9509-2-0-0
M22520/5-01 9504-14-1-0
M310
M22520/5-01 9504-13-1-0
9509-1-0-0
HX4
P+
P+
9509-0-0-0
*S40**D
HX4
4311-0-0-0
4311-0-0-0
*C401*D
*S4*20D
9504-1-0-0
N/A
N/A
*S410*D
o u r
w e b
s i t e
at
Y322
9504-1-0-0
Y877
v i s i t
M22520/5-01 9504-2-0-0
9504-14-0-0
M22520/5-01 9504-15-1-0
Y877
fi l e,
HX4
9504-13-0-0
HX4
M22520/5-01 9504-15-1-0
P DF
9504-1-0-0
*CC4101D
9504-1-0-0
HX4
a
9504-0-0-0
*CC4102D
9504-15-0-0
9504-1-0-0
*C410*D
*CC4103D
9504-15-0-0
d o w n lo ad
h t t t p :/ / w w w .con n ec tpositr on ic.com /pdf_ view / 178
*CC4104D
55
APPLICATION TOOLS
SIZE 16 CONTACTS
SIZE 12 CONTACTS
SIZE 20
SIZE 8 CONTACTS
S
E
I
R
E
S
S
C
P
SAFTEY SHROUD & POWER INPUT
PCS MIXED DENSITY
Positronic
CONTACT APPLICATION TOOLS
CROSS REFERENCE LIST
Power
Connection
Systems
CONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
Press-in USER INFORMATION AND
Connector INSTALLATION TOOLING
Positronic
Power
Connection
Systems
COMPLIANT press-in CONNECTOR INSTALLATION TOOLS
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS
½ INCH SHAFT FOR
ARBOR PRESS
Support Tool
Arbor Press
Male Connector
Seating Tool
(Exploded view)
2X 1/4-20 UNC-2B
MOUNTING HOLES
Replaceable
Seating
Pin
POSITRONIC RECOMMENDED TOOLS
Female Connector
Seating Tool
(Exploded view)
Connector Seating
Tool with
Arbor Press Shaft
Connector
Variant
PLA03
APPLICATION TOOLS
Positronic offers
expert assistance
in adapting
application
tooling to your
manufacturing
environment.
Contact our
application tooling
specialist for
assistance.
Male
FEMale
9513-1-0-41
9513-13-0-41
Male
FEMale
9513-1-10-41
9513-13-10-41
PLA04
9513-2-0-41
9513-14-0-41
9513-2-10-41
9513-14-10-41
PLA06
9513-3-0-41
9513-15-0-41
9513-3-10-41
9513-15-10-41
PLA08
9513-4-0-41
9513-16-0-41
9513-4-10-41
9513-16-10-41
PLB06
9513-5-0-41
9513-17-0-41
9513-5-10-41
9513-17-10-41
PLB08
9513-6-0-41
9513-18-0-41
9513-6-10-41
9513-18-10-41
PLB10W2
9513-7-0-41
9513-30-0-41
9513-7-10-41
9513-30-10-41
PLB12
9513-7-0-41
9513-19-0-41
9513-7-10-41
9513-19-10-41
PLB16
9513-8-0-41
9513-20-0-41
9513-8-10-41
9513-20-10-41
PLB20
9513-33-0-41
9513-34-0-41
9513-33-10-41
9513-34-10-41
PLB3W3
9513-6-0-41
9513-18-1-41
9513-6-10-41
9513-18-11-41
PLC09
9513-9-0-41
9513-21-0-41
9513-9-10-41
9513-21-10-41
PLC12
9513-10-0-41
9513-22-0-41
9513-10-10-41
9513-22-10-41
PLC16W4
9513-11-0-41
9513-31-0-41
9513-11-10-41
9513-31-10-41
PLC18
9513-11-0-41
9513-23-0-41
9513-11-10-41
9513-23-10-41
PLC24
9513-12-0-41
9513-24-0-41
9513-12-10-41
9513-24-10-41
PLC30
9513-25-0-41
9513-26-0-41
9513-25-10-41
9513-26-10-41
Arbor press for connector seating tools:
Replacement
pins for
connector
seating tool
9530-1-0-0 1 ton capacity 4 inch throat
PCS Mixed Density Series Size 20
855-347-18-41
PCS Series Size 16
855-347-2-41 (female)
PLB3W3 Series Size 12
855-347-11-41 (female)
PCS Mixed Density Series Size 8
855-347-19-41
Support tool for PLB3W3:
56
Connector Seating Tool without
Arbor Press Shaft
9513-401-6-41
NEW!
Power
Connection
Systems
compliant press-in connectors
printed board hole sizes
Positronic
SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT Press-in CONNECTORS
Traditionally, tin-lead has been a popular plating for printed circuit boards (PCB) holes. However, many PCB hole
platings must now be RoHS Compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as
shown below.
“Omega” Termination
Omega & bi-spring Compliant Press-IN Contact Hole
BOARD
TYPE
TIN-LEAD
SOLDER
PCB
CONTACT
SIZE / TYPE
RECOMMENDED
DRILL HOLE SIZE
20
OMEGA
ø0.0453±0.0010
[ø1.150±0.025]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
12
BI-SPRING
ø0.102±0.001
[ø2.59±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
RECOMMENDED
P
LATING
FINISHED
HOLE SIZES
ø0.0394+0.0035-0.0024
[ø1.000+0.090-0.060]
0.0006 [15µ]
minimum solder
over 0.0010 [25µ]
min. copper
utilized on signal contacts
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
“Bi-Spring” Termination
ø0.096±0.002
[ø2.44±0.05]
ø0.119±0.002
[ø3.02±0.05]
RoHS PCB PLATING OPTIONS
IMMERSION
TIN
PCB
IMMERSION
SILVER
PCB
ELECTROLESS
NICKEL /
IMMERSION
GOLD
PCB
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
12
BI-SPRING
ø0.102±0.001
[ø2.59±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
ø0.119±0.002
[ø3.02±0.05]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
12
BI-SPRING
ø0.102±0.001
[ø2.59±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
ø0.119±0.002
[ø3.02±0.05]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
12
BI-SPRING
ø0.102±0.001
[ø2.59±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.18±0.025]
ø0.119±0.002
[ø3.02±0.05]
20
OMEGA
ø0.047±0.001
[ø1.19±0.025]
ø0.043±0.002
[ø1.09±0.05]
16
BI-SPRING
ø0.069±0.001
[ø1.750±0.025]
12
BI-SPRING
ø0.102±0.001
[ø2.59±0.025]
8
BI-SPRING
ø0.125±0.001
[ø3.180±0.025]
0.0010 [25µ]
min. copper
0.000033±0.000006
[0.85±0.15µ]
immersion tin
over 0.0010 [25µ]
min. copper
0.000013±0.000007
[0.34±0.17µ]
immersion silver
over 0.0010 [25µ]
min. copper
0.000002 [0.05µ] min.
immersion gold over
0.000177±0.000059
[4.5±1.5µ] electroless
nickel per IPC-4552
over 0.0010 [25µ]
min. copper
ø0.096±0.002
[ø2.44±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.096±0.002
[ø2.44±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.096±0.002
[ø2.44±0.05]
ø0.0630+0.0035-0.0024
[ø1.600+0.090-0.060]
ø0.096±0.002
[ø2.44±0.05]
ø0.119±0.002
[ø3.02±0.05]
COMPLIANT
Press-in TERMINATION
CONTACT HOLE
Note: For PCB plating c
ompositions not
shown, consult Technical Sales.
COMPLIANT press-in
user information
When properly used, Positronic
omega and bi-spring compliant
press-in terminations provide reliable
service even under severe conditions.
Connectors utilizing this
leading technology c
ompliant
press-in contact are easy to
install:
1. Inexpensive installation tooling
is available from Positronic, to
choose the proper installation
tool refer to page 56 for part
number ordering information.
2. Insert the connector into the
P.C. board or b
ackplane and
seat connector fully.
3. Secure the connector to the P.C.
board or backplane using two
self-tapping screws. The screws
should be #2 self-tapping
screws for plastic.
57
APPLICATION TOOLS
COPPER
PCB
20
OMEGA
Power
Connection
Systems
Right Angle (90°) METAL AND PLASTIC
Mounting Brackets
Positronic
Right Angle (90°) METAL MOUNTING BRACKETS
Code B on step 5 of ordering information page
ø0.100±0.005
[ø2.54±0.13]
B±0.005
[0.13]
SERIES
A±0.005
[0.13]
PLA
PLB
D±0.020
[0.51]
C±0.020
[0.51]
PLC
A
B
C
D
0.204
[5.18]
0.303
[7.70]
0.401
[10.19]
0.321
[8.15]
0.420
[10.67]
0.518
[13.16]
0.375
[9.53]
0.375
[9.53]
0.375
[9.53]
0.492
[12.50]
0.492
[12.50]
0.492
[12.50]
Material: Brass, tin plate.
0.220±0.010
[5.59±0.25]
0.124±0.005
[ø3.15±0.13]
0.110±0.005
[2.79±0.13]
Right Angle (90°) PLASTIC MOUNTING BRACKET WITH CROSS BAR
Code B3 or code B3N on step 5 of ordering information page
0.375 [9.53]
CONNECTOR
VARIANT
B3 style required
for right angle (90°)
press-in connectors
0.517 [13.13]
PLA03
PLA04
PLA06
PLA08
PLB06
B
PLB08
A
PLB12
PLB16
ACCESSORIES
“N” push-on
fastener shown
for reference
PLC09
PLC12
PLC18
PLC24
Material:
Mounting bracket/cross bar: Glass filled polyester, UL 94V-0.
Push-on fasteners: Copper alloy, tin plated.
58
PLC30
A
B
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
1.126
[28.60]
1.324
[33.63]
1.718
[43.64]
2.112
[53.64]
2.506
[63.65]
0.882
[22.40]
1.080
[27.43]
1.474
[37.44]
1.868
[47.45]
0.882
[22.40]
1.080
[27.43]
1.474
[37.44]
1.868
[47.45]
0.882
[22.40]
1.080
[27.43]
1.474
[37.44]
1.868
[47.45]
2.262
[57.45]
Power
Connection
Systems
push-on fasteners and
Mounting screws
Positronic
PUSH-ON FASTENERS
Code BN or code N on step 5 of ordering information page
Code BN
Code N
FOR USE WITH Right Angle (90°) CONNECTOR
FOR USE WITH STRAIGHT SOLDER CONNECTOR
Self-tapping screw
Connector
Connector
Printed board
Printed board
Mounting Bracket
0.131±0.020
[3.33±0.51]
0.131±0.020
[3.33±0.51]
Printed board
Printed board
Material: Spring tempered copper alloy, tin plated.
Suggest 0.123 ±0.002 [3.12] Ø hole in printed board for mounting connector with push-on fasteners.
MOUNTING SCREWS
Code ST2, ST3, ST4, SS2, SS3, or SS4 on step 5 of ordering information page
NOTE: Mounting Screws For Right Angle Connectors ARE ordered separately
USING part numbers SHOWN in chart below.
Stresses that occur during coupling and uncoupling of connectors or through shock and vibration of systems can
be transferred to backplanes or P.C. boards through press-in connector terminations. Avoid concern over electrical
integrity of the connector to board interface by using mounting screws. Bellcore GR1217 details a preference for the
use of mounting hardware and we recommend this practice.
Thread
Length
P.C. BOARED
THICKNESS
NEW!
0.250±0.030
[6.35±0.76]
0.093
[2.36]
A4546-7-2-16
NEW!
0.312±0.030
[7.93±0.76]
0.125
[3.18]
STEEL
A4546-7-3-16
NEW!
0.375±0.030
[9.53±0.76]
0.175
[4.45]
SS2
STAINLESS
STEEL
A4546-7-6-4
NEW!
0.250±0.030
[6.35±0.76]
0.093
[2.36]
SS3
STAINLESS
STEEL
A4546-7-7-4
NEW!
0.312±0.030
[7.93±0.76]
0.125
[3.18]
SS4
STAINLESS
STEEL
A4546-7-8-4
NEW!
0.375±0.030
[9.53±0.76]
0.175
[4.45]
Mounting
Style Option
MATERIAL
OPTIONS
PART NUMBER
ST2
STEEL
A4546-7-1-16
ST3
STEEL
ST4
ACCESSORIES
Screws are #2 self-tapping for plastic.
Consult Technical Sales if an alternate screw is required.
59
Power
Connection
Systems
CONNECTOR HOODS
Positronic
POWER CONNECTION SYSTEMS HOOD
Code 5 on step 6 of ordering information page
B±0.020
[0.51]
A±0.020 [0.51]
D Cable Opening
C±0.020
[0.51]
Features internal cable clamp.
CONNECTOR
VARIANT
A
B
C
D
PLA03
1.000
[25.40]
0.752
[19.10]
0.594
[15.09]
0.312 x 0.363
[7.92]
[9.22]
PLA04
1.000
[25.40]
0.950
[24.13]
0.594
[15.09]
0.312 x 0.561
[7.92]
[14.25]
PLA06
1.000
[25.40]
1.344
[34.14]
0.594
[15.09]
0.312 x 0.955
[7.92]
[24.26]
PLA08
1.000
[25.40]
1.738
[44.15]
0.594
[15.09]
0.312 x 1.349
[7.92]
[34.26]
PLB06
1.000
[25.40]
0.752
[19.10]
0.792
[20.12]
0.510
0.363
[12.95] x [9.22]
PLB08
1.000
[25.40]
0.950
[24.13]
0.792
[20.12]
0.510
0.561
[12.95] x [14.25]
PLB12
1.000
[25.40]
1.344
[34.14]
0.792
[20.12]
0.510
0.955
[12.95] x [24.26]
PLB16
1.000
[25.40]
1.738
[44.15]
0.792
[20.12]
0.510
1.349
[12.95] x [34.26]
PLB3W3
1.000
[25.40]
0.950
[24.13]
0.792
[20.12]
0.510
0.561
[12.95] x [14.25]
PLC09
1.000
[25.40]
0.752
[19.10]
0.990
[25.15]
0.708
0.363
[17.98] x [9.22]
PLC12
1.000
[25.40]
0.950
[24.13]
0.990
[25.15]
0.708
0.561
[17.98] x [14.25]
PLC18
1.000
[25.40]
1.344
[34.14]
0.990
[25.15]
0.708
0.955
[17.98] x [24.26]
PLC24
1.000
[25.40]
1.000
[25.40]
1.738
[44.15]
2.132
[54.15]
0.990
[25.15]
0.990
[25.15]
0.708
1.349
[17.98] x [34.26]
PLC30
0.708
1.743
[17.98] x [44.27]
HOOD FOR USE WITH PLS5W5 CONNECTOR
Code 5 on step 6 of ordering information page
1.483±0.020 [37.67±0.51]
0.990±0.020
[25.15±0.51]
1.260±0.020
[32.00±0.51]
POSITRONIC
INDUSTRIES
For PLS5W5
Connector Only
ACCESSORIES
0.804 [20.42]
Features internal cable clamp.
1.370 [34.80]
60
FOR AVAILABILITY OF 7W7 VARIANT.
Power
Connection
Systems
QUICK RELEASE MOUNTING CLIP
AND PANEL CUTOUT
Positronic
PANEL MOUNT CONNECTORS with QUICK RELEASE MOUNTING CLIP
MALE
0.600
[15.24]
CODE 6 IN STEP 6 OF
ORDERING INFORMATION PAGE
Mounting Clip
Factory Installed
A±0.020 [0.51]
FEMALE
0.600
[15.24]
Mounting Clip
Factory Installed
A±0.020 [0.51]
For connection system 8
B
B
Typical part number: PLB06M206C1
CONNECTOR
VARIANTS
Typical part number: PLB06F206C1
A
B
CONNECTOR
VARIANTS
A
B
PLA03
1.126 [28.60] 0.408 [10.36]
PLB16
2.112 [53.64] 0.606 [15.39]
PLA04
1.324 [33.63] 0.408 [10.36]
PLB20
2.506 [63.65] 0.606 [15.39]
PLA06
1.718 [43.64] 0.408 [10.36]
PLC09
1.126 [28.60] 0.802 [30.37]
PLA08
2.112 [53.64] 0.408 [10.36]
PLC12
1.324 [33.63] 0.802 [30.37]
PLB06
1.126 [28.60] 0.606 [15.39]
PLC18
1.718 [43.64] 0.802 [30.37]
PLB08
1.324 [33.63] 0.606 [15.39]
PLC24
2.112 [53.64] 0.802 [30.37]
PLB12
1.718 [43.64] 0.606 [15.39]
PLC30
2.506 [63.65] 0.802 [30.37]
PANEL MOUNT CONNECTORS with QUICK RELEASE MOUNTING CLIP
FOR REMOVABLE CONTACTS
CODE 6 IN STEP 6 OF
MALE
Mounting Clip
Factory Installed
*A±0.020 [0.51]
0.920
[23.37]
FEMALE
Mounting Clip
Factory Installed
*A±0.020 [0.51]
*Note: See chart
above for connector
dimensions.
*B
*B
Typical part number: PLB06M1060
Typical part number: PLB06F1060
CONNECTOR
VARIANTS
A
PLA03
1.600 [40.64]
1.168 [29.67]
0.445 [11.30]
PLA04
1.798 [45.67]
1.366 [34.70]
0.445 [11.30]
PLA06
2.192 [55.68]
1.760 [44.70]
0.445 [11.30]
PLA08
2.586 [65.68]
2.154 [54.71]
0.445 [11.30]
PLB06
1.600 [40.64]
1.168 [29.67]
0.643 [16.33]
PLB08
1.798 [45.67]
1.366 [34.70]
0.643 [16.33]
PLB12
2.192 [55.68]
1.760 [44.70]
0.643 [16.33]
PLB16
2.586 [65.68]
2.154 [54.71]
0.643 [16.33]
B
PANEL CUTOUT
C
PLB20
2.980 [75.69]
2.548 [64.72]
0.643 [16.33]
PLC09
1.600 [40.64]
1.168 [29.67]
0.839 [21.31]
PLC12
1.798 [45.67]
1.366 [34.70]
0.839 [21.31]
PLC18
2.192 [55.68]
1.760 [44.70]
0.839 [21.31]
PLC24
2.586 [65.68]
2.154 [54.71]
0.839 [21.31]
PLC30
2.980 [75.69]
2.548 [64.72]
0.839 [21.31]
FOR USE WITH QUICK RELEASE
MOUNTING CLIPS
A±0.010
B±0.005
0.415±0.005
[10.54±0.13]
ACCESSORIES
0.870
[22.10]
C±0.005
0.015[0.38] R. MAX. TYP.
Maximum panel thickness: 0.063 [1.60] nominal.
61
Power
Connection
Systems
FIXED STYLE MOUNTING CLIP
AND PANEL CUTOUT
Positronic
PANEL MOUNT CONNECTORS WITH *FIXED STYLE MOUNTING CLIP
CODE 81, 82 AND 83 IN STEP 6 OF ORDERING INFORMATION PAGE
MALE
0.870
[22.10]
Mounting Clip
Factory Installed
A±0.020 [0.51]
FEMALE
0.920
[23.37]
Mounting Clip
Factory Installed
A±0.020 [0.51]
B
B
PLB06F10810
PLB06M10810
Clip material: Beryllium copper, nickel plated
PART
NUMBER
PL*****81*
PL*****82*
PL*****83*
PANEL
THICKNESS
0.040
[1.02]
0.060
[1.52]
0.090
[2.29]
* M
ay be used with
either fixed solder or
removable contact
connector insulators.
PANEL CUTOUT
FOR USE WITH
FIXED STYLE MOUNTING CLIPS
A
B
PLA03
1.126 [28.60]
0.408 [10.36]
PLA04
1.324 [33.63]
0.408 [10.36]
PLA06
1.718 [43.64]
0.408 [10.36]
PLA08
2.112 [53.64]
0.408 [10.36]
PLB06
1.126 [28.60]
0.606 [15.39]
PLB08
1.324 [33.63]
0.606 [15.39]
PLB12
1.718 [43.64]
0.606 [15.39]
PLB16
2.112 [53.64]
0.606 [15.39]
PLB20
2.506 [63.65]
0.606 [15.39]
PLC09
1.126 [28.60]
0.802 [30.37]
PLC12
1.324 [33.63]
0.802 [30.37]
PLC18
1.718 [43.64]
0.802 [30.37]
PLC24
2.112 [53.64]
0.802 [30.37]
PLC30
2.506 [63.65]
0.802 [30.37]
A
B
C
D
PLA03
1.380 [35.05] 1.150 [29.21] 0.445 [11.30]
0.193 [4.90]
PLA04
1.578 [40.08] 1.348 [34.24] 0.445 [11.30]
0.193 [4.90]
PLA06
1.972 [50.09] 1.742 [44.25] 0.445 [11.30]
0.193 [4.90]
ACCESSORIES
PLA08
2.366 [60.10] 2.136 [54.25] 0.445 [11.30]
0.193 [4.90]
PLB06
1.380 [35.05] 1.150 [29.21] 0.643 [16.33]
0.300 [7.62]
PLB08
1.578 [40.08] 1.348 [34.24] 0.643 [16.33]
0.300 [7.62]
A±0.010
PLB12
1.972 [50.09] 1.742 [44.25] 0.643 [16.33]
0.300 [7.62]
B±0.010
PLB16
2.366 [60.10] 2.136 [54.25] 0.643 [16.33]
0.300 [7.62]
PLB20
2.760 [70.10] 2.530 [64.26] 0.643 [16.33]
0.300 [7.62]
PLC09
1.380 [35.05] 1.150 [29.21] 0.839 [21.31]
0.300 [7.62]
PLC12
1.578 [40.08] 1.348 [34.24] 0.839 [21.31]
0.300 [7.62]
PLC18
1.972 [50.09] 1.742 [44.25] 0.839 [21.31]
0.300 [7.62]
PLC24
2.366 [60.10] 2.136 [54.25] 0.839 [21.31]
0.300 [7.62]
PLC30
2.760 [70.10] 2.530 [64.26] 0.839 [21.31]
0.300 [7.62]
C±0.010
D±0.010
0.015[0.38]R. MAX. TYP.
62
CONNECTOR
VARIANTS
CONNECTOR
VARIANTS
Power
Connection
Systems
Panel MOUNT Cutout
Positronic
PANEL MOUNT CUTOUT
A
B
C
CONNECTOR
VARIANTS
PLA03
PLA04
PLA06
PLA08
PLB06
PLB08
PLB12
PLB16
PLB20
PLB3W3
PLB10W2
PLC09
PLC12
PLC18
PLC24
PLC30
PLC16W4
A
±0.005
B
±0.005
C
±0.005
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
1.867
[47.42]
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
1.635
[41.53]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
0.430
[10.92]
0.430
[10.92]
0.430
[10.92]
0.430
[10.92]
0.627
[15.93]
0.627
[15.93]
0.627
[15.93]
1.867
[47.42]
1.635
[41.53]
0.627
[15.93]
2.262
[57.45]
1.079
[27.41]
1.473
[37.41]
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
1.867
[47.42]
2.262
[57.45]
1.473
[37.41]
2.029
[51.54]
0.847
[21.51]
1.241
[31.52]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
1.635
[41.53]
2.029
[51.54]
1.241
[31.52]
0.627
[15.93]
0.627
[15.93]
0.627
[15.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
ACCESSORIES
2X ø0.096±0.003
[ø2.44±0.08]
63
Power
Connection
Systems
BLIND MATING SYSTEM
AND PANEL CUTOUT
Positronic
BLIND MATING SYSTEM
A
0.320 [8.13]
CODE 11, 12, 13 and 14
IN STEP 6 OF
B
Floating connector
C
2X
0.500 [12.71] HEX
0.063 [1.60]
PANEL
THICKNESS
0.100 [2.54]
Panel or Printed
Circuit Board
0.700 [17.78]
2X
0.250 [6.35]
HEX
1.535 [38.99]
Fixed connector
Typical Part Number: PLB08F10120
ø0.250 [6.35]
PANEL CUTOUT
FOR USE WITH FLOATING AND FIXED CONNECTOR BLIND MATING SYSTEMS
FLOATING CONNECTOR
2X
Ø0.400±0.003
[10.16±0.08]
FIXED CONNECTOR
F
D1
E1
NOTE: Panel thickness may impact the orientation
of mating end of blind mate pin. Shimming between
the panel and the head of the blind mate pin may be
necessary to minimize tilt of the blind mate system.
Contact technical sales for additional technical information.
CONNECTOR
VARIANTS
PLA03
PLA04
Blind mating plate: Stainless steel.
Blind mating guide: Stainless steel, passivated.
Float screW: Steel, zinc plate with chromate seal.
PLA06
Blind mating system provides lead in for
0.100 [2.54] axial misalignment.
PLB06
Blind mating system sold in a kit containing
a connector - plate assembly, Blind mating
guides, and float screws.
PLA08
PLB08
PLB12
PLB16
ACCESSORIES
64
PART NUMBER
PANEL THICKNESS
PL*****11*
PLB3W3*10110
0.040 [1.02]
PLC09
PL*****12*
PLB3W3*10120
0.060 [1.52]
PLC12
PL*****13*
PLB3W3*10130
0.090 [2.28]
PL*****14*
PLB3W3*10140
0.120 [3.05]
PLB3W3
PLC18
PLC24
F
B
2X
Ø0.265±0.003
[6.73±0.08]
PLC30
D
E
2X
Ø0.096±0.003
[2.44±0.08]
A
B
±0.005
C
D
±0.005
D1
±0.005
E
±0.005
E1
±0.005
F
±0.005
2.340
[59.44]
2.537
[64.44]
2.931
[74.45]
3.325
[84.46]
2.340
[59.44]
2.537
[64.44]
2.931
[74.45]
3.325
[84.46]
2.537
[64.44]
2.340
[59.44]
2.537
[64.44]
2.931
[74.45]
3.325
[84.46]
3.720
[94.49]
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
1.867
[47.42]
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
1.867
[47.42]
1.079
[27.41]
0.882
[22.40]
1.079
[27.41]
1.473
[37.41]
1.867
[47.42]
2.262
[57.45]
0.750
[19.05]
0.750
[19.05]
0.750
[19.05]
0.750
[19.05]
0.947
[24.05]
0.947
[24.05]
0.947
[24.05]
0.947
[24.05]
0.947
[24.05]
1.144
[29.06]
1.144
[29.06]
1.144
[29.06]
1.144
[29.06]
1.144
[29.06]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
1.635
[41.53]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
1.635
[41.53]
0.847
[21.51]
0.650
[16.51]
0.847
[21.51]
1.241
[31.52]
1.635
[41.53]
2.029
[51.54]
0.860
[21.84]
1.057
[26.85]
1.451
[36.86]
1.845
[46.86]
0.860
[21.84]
1.057
[26.85]
1.451
[36.86]
1.845
[46.86]
1.057
[26.85]
0.860
[21.84]
1.057
[26.85]
1.451
[36.86]
1.845
[46.86]
2.239
[56.87]
0.430
[10.92]
0.430
[10.92]
0.430
[10.92]
0.430
[10.92]
0.627
[15.93]
0.627
[15.93]
0.627
[15.93]
0.627
[15.93]
0.627
[15.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.824
[20.93]
0.640
[16.26]
0.640
[16.26]
0.640
[16.26]
0.640
[16.26]
0.837
[21.26]
0.837
[21.26]
0.837
[21.26]
0.837
[21.26]
0.837
[21.26]
1.034
[26.26]
1.034
[26.26]
1.034
[26.26]
1.034
[26.26]
1.034
[26.26]
1.522
[38.66]
1.719
[43.66]
2.113
[53.67]
2.507
[63.68]
1.522
[38.66]
1.719
[43.66]
2.113
[53.67]
2.507
[63.68]
1.719
[43.66]
1.522
[38.66]
1.719
[43.66]
2.113
[53.67]
2.507
[63.68]
2.902
[73.71]
cts
rodu
P
Y
T
I
L
I
B
A
H RELI
IG
Positronic H
R
P O W E
FEATURES
y saving density • Energ
• High current
ap capability
sw
t
Ho
•
ce
istan
low contact res n in a single connector
tio
• AC/DC opera for hardware management
cts
• Signal conta
ting
• Sequential ma
ting system
• Blind mating
area contact ma
ce
rfa
su
e
rg
• La
ies
or
ss
ce
of ac
• Wide variety
arrangements
cified contact
• Customer-spe which produces
ng
• Modular tooli
connector insert
a single piece
Contact Sizes:
:
Current Ratings
:
ns
tio
ina
Term
:
Configurations
Compliance:
R
, 22 and 24
0, 8, 12, 16, 20
(90°)
per contact
res
pe
lder, right angle nt
To 200 am
tor, straight so
lia
ec
mp
nn
co
co
°)
ble
(90
ca
d
gle
Crimp and fixe
s-in and right an
compliant pres
solder, straight
press-in
ckage sizes
in a variety of pa
S-311-P-4,
Multiple variants
, DSCC, GSFC
41
A
VIT
,
3.0
MG
PIC
1,
PICMG 2.1
10
GSFC S-311-P-
E
C
T
A
N
G
U
L
D - S U
B M I N
I A T U R
E
:
A
FEATUR
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Qualifications
:
ES:
• Four perform
ance
best cost/perfo levels available for
rmance ratio: pr
ofessional,
industrial, milita
ry and space-fl
ight quality
• Options includ
e high voltage,
coax,
thermocouple an
d air coupling co
ntacts;
environmentally
sealed and dual
port
connector pack
ages including
mixed density
• Broad selectio
n of accessories
• Size 20 and
22 contacts su
itable for
use in carrying
power
• IP65, IP67
8, 16, 20 and 22
To 100 amperes
Crimp, wire so
lder, straight so
lde
compliant pres
s-in and right an r, right angle (90°) solder, str
aight
gle (90°) comp
Multiple variants
liant press-in
in both standard
housing sizes
and high dens
ities, seven co
nnector
MIL-DTL-2430
8, GSFC S-31
1-P-4, GSFC SSAE AS39029,
311-P-10,
DSCC
U L A R
C I R C
R
FEATURES
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Qualifications
:
:
• Two perform
ance levels avail
able:
industrial quali
ty and military
quality
• A wide variety
of accessories
• Broad selectio
n of contact arr
angement
and package siz
es
• Connector co
ding device (ke
ying) options
16, 20 and 22
To 13 amperes
nominal
Crimp, wire so
lder, straight so
lder, right angle
straight complia
(90°) solder, an
nt press-in
d
Multiple variants
in both standard
thirty package
an
d
hig
h densities,
sizes
MIL-DTL-2874
8, SAE AS3902
9, CCITT V.35
E
C A B L
FEATURES
Contact Sizes:
:
Current Ratings
Terminations:
:
Configurations
:
Qualifications
ns.
er specificatio
ce with custom
cations.
an
rm ce specifi
ration and perfo
gu
nfi
co
r
to
ec
rness conn
er, domestic,
Prepare wire ha
cable custom
ance with appli
rd
co
ac
in
m
ste
Design each sy standards.
nal
and internatio
cation testing.
ance and verifi
nduct perform
Define and co
es in accordan
22
12, 16, 20 and
nominal
(90°) solder
To 25 amperes
and right angle
straight solder,
r,
lde
so
re
wi
Crimp,
e sizes
in four packag
Multiple variants
7
IP6
to
on
protecti
Environmental
H E R M
E T I C
:
d reduce
supply chain an “cablizing”
• Shorten the
s by
lay
de
d
an
sts
additional co
tion
connector selec
your Positronic
available
• Overmolding
sealed
environmentally
d
an
d
de
• Shiel
le
ab
ail
av
s
on
versi
xes which
s and access bo
• Power cable
tion
ca
ifi
ec
sp
6
49
J2
meet the SAE
bli
Design assem
:
composite
le / lightweight
• Non-corrodib
construction
ded versions
• EMI/RFI shiel
contacts
• Thermocouple
s
sealed version
lly
nta
me
le
• Environ
se of removab
ea
rel
nt
fro
/
• Rear insertion
contacts
quential mating
• Two level se
l assemblies
available on ful
• Overmolding
FEATURES
FEATURES
Contact Sizes:
Current Ratings
:
Terminations:
Configurations
:
Compliance:
:
• Intended for
use as an electr
ical
feedthrough in
high vacuum ap
plications
• Helium leaka
ge rate at ambie
nt
temperature: <
-9
5x10 mbar.l/s
under
a vacuum 1.5x1 -2
0 mbar
• Signal, powe
r, coax and hig
h voltage
versions availab
le
• Connectors
can be
assembly per cu mounted on flange
stomer specifica
tion
8, 12, 16, 20 an
d 22
To 40 amperes
nominal
Feedthrough is
standard; flying
leads and board
upon request
mount available
See D-submini
ature and circu
lar
configurations
Space-D32
above
For more information, visit www.connectpositronic.com or call your nearest
Positronic sales office listed on the back of this catalog.
Divisional Headquarters
Positronic | Americas
423 N Campbell Ave
Springfield MO 65806 USA
+1 800 641 4054
[email protected]
Positronic | Europe
Z.I. d’Engachies
46, route d’Engachies
F-32020 Auch Cedex 9 France
+33 5 6263 4491
[email protected]
Positronic | Asia
3014A Ubi Rd 1 #07-01
Singapore 408703
+65 6842 1419
[email protected]
Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/sales

Catalog C-014 Rev. G

Transcription

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