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NS11-81-C
Series SV
5 Port Solenoid Valve
Connector Type Manifold
Series SV1000/2000/3000/4000
The use of multi-pin connectors to replace wiring inside
manifold blocks provides flexibility when adding stations or
changing manifold configuration.
The SV series employs a multi-connector instead of the conventional lead wires for internal manifold
wiring. By connecting each block with a connector, changes to manifold stations are greatly simplified.
Connector wiring diagram
For both serial and parallel wiring, additional
manifold blocks are sequentially assigned pins on
the connector.
This makes it completely unnecessary to
disassemble the connector unit.
Connector type
Solenoid
Connector
(D-sub connector, etc.)
4 position dual 3 port valves
available for series
SV1000/2000
Common (+, –)
Station 1 - A side
Station 1 - B side
Station 2 - A side
Station 2 - B side
Station 3 - A side
• Two 3 port valves built into a single valve body.
• A and B ports can be individually controlled.
• Three combinations are available: [N.C./N.C.],
[N.O./N.O.] and [N.C./N.O.].
Substrate for single Substrate for double Substrate for double
Station 2
Station 3
Station 1
Cassette base type manifold
(for SV1000/2000)
• Mixed mounting with 5 port valves is also possible.
• Labels are attached to indicate A and B side functions,
using the same color as the manual override.
A side manual override: Orange
A
B side manual override: Green
A side coil
A side passage symbol: Orange
B
A
Cassette base type manifolds offer the ultimate in flexibility.
Manifold sections can be added using a simple release mechanism.
B
Manifold block
B side passage symbol: Green
A side spool valve
B side spool valve
Pull the lever
forward with
a screw
driver, etc.
Lever
3(EB) port
2(B) port
5(EA) port
4(A) port
B side coil
1(P) port
Model
A side
B side
1
SV 2A00
N.C.
valve
N.C.
valve
JIS symbol
4(A)
DIN rail holding screw
SOL.a
5(EA)
2(B)
SOL.b 3(EB)
1(P)
4(A)
Loosen the DIN rail holding screws at both
ends, and separate the manifold to the right and
left.
Pull the valve up at the front.
1
SV 2B00
N.O.
valve
N.O.
valve
SOL.a
5(EA)
2(B)
SOL.b
4(A)
Tie-rod base manifold (for SV1000/2000/3000/4000)
Conventional tie-rod base type manifolds are also available.
The use of 34 pin connector allows up to 16 stations with double solenoids.
®
I
3(EB)
1(P)
1
SV 2C00
N.C.
valve
N.O.
valve
SOL.a
5(EA)
2(B)
SOL.b 3(EB)
1(P)
∗ External pilot specification is not available for 4 position dual
3 port valves.
Serial options:
Series SV
Accommodates gateway type serial wiring
Series EX500 gateway features:
• IP65 protection
• 128 I/O (64 inputs, 64 outputs)
• Controls up to 4 branches with 32 I/O per
branch (16 inputs, 16 outputs)
• A single cable from the gateway provides
both signal and power for each branch,
eliminating the need for separate power
connections for each manifold.
Series EX250 features:
Serial wiring with I/O unit Series EX250
• IP65 protection
• 64 I/O (32 inputs, 32 outputs)
• Double solenoid allows up to 16 stations
(up to 32 solenoids).
Product is CE compliant
Service life of
50 million cycles or more
(Based on SMC life
test conditions)
Increased moisture and dust
resistance
• Manifolds conform to IP65∗ and IP67∗ for
protection from dust and moisture.
Power consumption: 0.6W
(Based on IEC529∗.)
(Refer to the catalog contents for details, as some types of
connectors do not meet these standards.)
(Current: 25mA, 24VDC)
A relay output module is available for
control of devices up to 110VAC, 3A.
®
II
Air Cylinder Drive Systems
Total Stroke Time and Speed at the End
Series SV1000
Applicable bore size: ø20, ø25, ø32, ø40
Applicable related components
Solenoid
valve
Silencer
Speed
controller
Tubing
Total stroke time (s)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
200
CM2 ø20
10%
30%
50%
70%
70%
100
50
50%
30%
Stroke (mm)
150
AS2201F
-01-06
AS2200-01
10%
0
200
CM2 ø25
AS2201F
-01-06
AS2200-01
100
50
Stroke (mm)
150
0
ANA1
-C08
T0604
200
CM2 ø32
100
50
Stroke (mm)
150
AS2201F
-01-06
AS2200-01
0
200
CM2 ø40
100
50
Stroke (mm)
150
AS2201F
-02-06
AS2200-02
0
Solenoid
valve
Silencer
Tubing
Speed
controller
200
300
400
500
600
700
800
900
1000
1100
1200
Speed at the end (mm/s)
Applicable related components
For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.
Reading the graphs
Common conditions
These graphs show the total stroke time and speed at
the end when a cylinder drive system is composed of
the ideal components. The graphs above indicate the
total stroke time and speed at the end with respect to
various load ratios and strokes for each cylinder bore
size.
1in = 25.4mm
1Mpa = 145psi
®
III
Supply pressure
0.5MPa (72.5psi)
Piping length
SV1000: 1m, SV2000/3000: 2m, SV4000: 3m
Cylinder direction
Vertical upward
Speed controller
Meter-out, Directly connected to cylinder, Needle fully open
Load ratio
{(Load weight)/(Theoretical output)} x 100%
Series SV2000
Applicable bore size: ø32, ø40, ø50, ø63
Applicable related components
Solenoid
valve
Silencer
Tubing
Speed
controller
Total stroke time (s)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
400
MB ø32
10%
30%
50%
200
100
70%
30%
50%
Stroke (mm)
300
70%
AS2201F
-01-08
AS2200-01
10%
0
400
MB ø40
200
100
Stroke (mm)
300
AS2201F
-02-08
AS2200-02
0
ANA1
-C10
T0806
400
MB ø50
AS3201F
-02-08
AS3000-02
200
100
Stroke (mm)
300
0
400
MB ø63
AS4000-03
200
100
Stroke (mm)
300
0
Solenoid
valve
Silencer
Tubing
Speed
controller
200
300
400
500
600
700
800
900
1000
1100
1200
Speed at the end (mm/s)
Applicable related components
For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.
Total stroke time (t)
Example
Total stroke time (t)
d%
Speed
Stroke
(L)
(mm)
Speed at the end (u)
Speed at the end
d%
Stroke
ø
Stroke
Go to the chart for the bore size cylinder you are
using (ø). To find the stroke time (t), follow arrow
q from your stroke length ("L") to the solid line
representing the load ratio (d%) for the
application then up to the stroke time (t). To find
the ending cylinder speed (u), follow arrow w
from your stroke length ("L") to the dotted line
representing the load ratio (d%) then down to the
ending cylinder speed (u).
Time (s)
SOL: ON (OFF)
®
IV
Air Cylinder Drive Systems
Total Stroke Time and Speed at the End
Series SV3000
Applicable bore size: ø50, ø63, ø80, ø100
Applicable related components
Solenoid
valve
Silencer
Tubing
Speed
controller
Total stroke time (s)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
400
MB ø50
10%
70%
30%
AS2201F
-02-10
200
100
70%
50%
30%
Stroke (mm)
300
50%
10%
0
400
MB ø63
AS3201F
-03-10
200
100
Stroke (mm)
300
0
ANA1
-C12
T1075
400
MB ø80
AS4000-03
200
100
Stroke (mm)
300
0
400
MB ø100
200
AS4000-04
100
Stroke (mm)
300
0
Solenoid
valve
Silencer
Tubing
Speed
controller
200
300
400
500
600
700
800
900
1000
1100
1200
Speed at the end (mm/s)
Applicable related components
For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.
Reading the graphs
Common conditions
These graphs show the total stroke time and speed at
the end when a cylinder drive system is composed of
the ideal components. The graphs above indicate the
total stroke time and speed at the end with respect to
various load ratios and strokes for each cylinder bore
size.
®
V
Supply pressure
0.5MPa (72.5psi)
Piping length
SV1000: 1m, SV2000/3000: 2m, SV4000: 3m
Cylinder direction
Vertical upward
Speed controller
Meter-out, Directly connected to cylinder, Needle fully open
Load ratio
{(Load weight)/(Theoretical output)} x 100%
Series SV4000
Applicable bore size: ø63, ø80, ø100, ø125
Applicable related components
Solenoid
valve
Silencer
Speed
controller
Tubing
Total stroke time (s)
0.0
0.4
0.8
1.2
1.6
2.0
2.4
2.8
3.2
3.6
4.0
800
MB ø63
10%
50%
30%
30%
AS3201F
-02-12
400
200
50%
70%
10%
Stroke (mm)
600
70%
0
800
MB ø80
AS5000-02
AS420-02
400
200
Stroke (mm)
600
0
AN300
-KM12
T1209
800
MB ø100
AS5000-02
AS420-02
400
200
Stroke (mm)
600
0
800
CS1 ø125
AS5000-02
AS420-02
400
200
Stroke (mm)
600
0
Solenoid
valve
Silencer
Tubing
Speed
controller
200
300
400
500
600
700
800
900
1000
1100
1200
Speed at the end (mm/s)
Applicable related components
For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems.
Total stroke time (t)
Example
d%
Speed
Stroke
(mm)
(L)
Speed at the end (u)
Speed at the end
d%
Stroke
ø
Stroke
Go to the chart for the bore size cylinder you are
using (ø). To find the stroke time (t), follow arrow
q from your stroke length ("L") to the solid line
representing the load ratio (d%) for the
application then up to the stroke time (t). To find
the ending cylinder speed (u), follow arrow w
from your stroke length ("L") to the dotted line
representing the load ratio (d%) then down to the
ending cylinder speed (u).
Total stroke time (t)
Time (s)
SOL: ON (OFF)
®
VI
®
Valve Manifold
Common
Specifications
Table of Contents
Series SV Manifold Variations
Valve Manifold Common Specifications
Serial Wiring
P. 10
Manifold Specifications
Serial wiring with analog/digital input/output unit
EX600
P. 12
Applicable series Tie-rod base manifold
SV1000/SV2000/SV3000
• Number of inputs/outputs: 512 each
Decentralized Serial Wiring
EX500
Cassette base manifold
SV1000/SV2000
Applicable series –––––––––––––––––––––––––––––––––––
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
IP67 protection
P. 45
• Number of input/outputs: 16
IP67 protection
EX250
Serial Wiring with Input/Output Unit
P. 69
Tie-rod base manifold
Applicable series
SV1000/SV2000/SV3000
• Number of inputs/outputs: 32 each
P. 91
EX120
Serial Wiring for Dedicated Output
Cassette base manifold
SV1000/SV2000
Applicable series –––––––––––––––––––––––––––––––––––
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
Parallel Wiring
IP67 protection
Circular
Connector
• Number of outputs: 16
Circular Connector
P. 103
Cassette base manifold
SV1000/SV2000
Applicable series –––––––––––––––––––––––––––––––––––
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of pins on connector: 26
D-sub
Connector
D-sub Connector
P. 113
Cassette base manifold
SV1000/SV2000
Applicable series –––––––––––––––––––––––––––––––––––
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
Valve Manifold
Flat Ribbon Cable Specifications
• Number of pins on connector: 25
• MIL-C-24308
Conforms to JIS-X-5101
P. 123
Flat Ribbon Cable
Cassette base manifold
SV1000/SV2000
Applicable series –––––––––––––––––––––––––––––––––––
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of pins on connector: 26, 20, 10
• With strain relief
Conforms to MIL-C-83503
P. 134
Valve Manifold Specifications
Single Valve
Sub-plate
Manifold exploded view
Manifold options
P. 148
Single Valve/Sub-plate
IP67 protection
• With waterproof M12 connector
Manifold Specification Sheets
P. 157
®
9
Manifold
Specification Sheets
Applicable series SV1000/SV2000/SV3000/SV4000
Valve Manifold
Common
Specifications
Series SV
Cassette base
• Manifold stations can be easily changed by lever operation.
Specification
SV1000
Applicable series
SV2000
Stacking type cassette base manifold
Manifold type
Common SUP, EXH
1 (P: SUP)/3, 5 (E: EXH) type
Valve stations (maximum)
18 stations
Max. number of solenoids
1(P)/3, 5 (E) port
18 points
26 points
C8, N9
C10, N11
C3, C4, C6
N1, N3, N7
C4, C6, C8
N3, N7, N9
Port size
4(A)/2(B) port
20 stations
Flow Characteristics
Flow characteristics
Port size
Model
1→4, 2 (P→A, B)
C[dm3/(s⋅bar)]
b
4, 2→5, 3 (A, B→EA, EB)
b
C[dm3/(s⋅bar)]
1, 5, 3
(P/EA/EB)
4, 2
(A/B)
SS5V1-16
C8
C6
0.89
0.22
0.22
0.98
0.21
0.23
SS5V2-16
C10
C8
2.3
0.28
0.50
2.7
0.18
0.56
Cv
Cv
Note) Value is for manifold base with 5 stations and individually operated 2 position type.
Tie-rod base
• A 34 pin connector allows up to 16 stations with double solenoids.
Specification
Applicable series
SV2000
SV1000
Manifold type
1(P: SUP)/3, 5(E: EXH) type
Common SUP, EXH
Valve stations (maximum)
20 stations
Max. number of solenoids
32 points
1(P)/3, 5(E) port
Port size
SV4000
SV3000
Tie-rod base manifold
4(A)/2(B) port
C8, N9
C10, N11
C12, N11
C12, N11, 03
C3, C4, C6
N1, N3, N7
C4, C6, C8
N3, N7, N9
C6, C8, C10
N7, N9, N11
C8, C10, C12
N9, N11, 02, 03
Flow Characteristics
Port size
Model
Flow characteristics
1→4, 2(P→A, B)
C[dm3/(s⋅bar)]
b
4, 2
(A, B)
SS5V1-10
C8
C6
0.96
0.26
0.24
1.1
0.35
0.28
SS5V2-10
C10
C8
2.1
0.20
0.46
2.4
0.18
0.48
SS5V3-10
C12
C10
4.2
0.22
0.91
4.3
0.21
0.93
SS5V4-10
C12
C12
6.2
0.19
1.3
7.0
0.18
1.6
Note) Value is for manifold base with 5 stations and individually operated 2 position type.
®
10
4, 2→5, 3(A, B→EA, EB)
b
C[dm3/(s⋅bar)]
1, 5, 3
(P, EA, EB)
Cv
Cv
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Common Specifications
Series SV Solenoid Valve Specifications
Air
2 position single
Internal pilot
4 position dual 3 port valve
operating pressure range
2 position double
MPa (psi)
3 position
0.15 to 0.7 (22 to 101)
Operating pressure range
External pilot
operating pressure range 2 position single, double
MPa (psi)
3 position
–100kPa to 0.7 (–14.5 to 101)
Ambient and fluid temperature °C (°F)
2 position single, double
Maximum operating
4 position dual 3 port valve
frequency
Hz
3 position
–10 to 50 (with no freezing)∗ (14 to 122)
0.1 to 0.7 (14 to 101)
0.25 to 0.7 (36 to 101)
3
Non-locking push type
Manual override
Slotted locking type
Pilot exhaust method
Internal pilot
Main valve/Pilot valve common exhaust
External pilot
Pilot valve individual exhaust
(A)
4
Not required
Mounting orientation
2 position double solenoid
(B)
2
Unrestricted
Impact/Vibration resistance ms²
150/30 (8.3 to 2000Hz)
Enclosure
IP67 (based on IEC529)
Rated coil voltage
5 1 3
(EA) (P) (EB)
(B)
2
Response time
(B)
2
5 1 3
(EA) (P) (EB)
4 position dual 3 port valve: N.C./N.C.
(B)
2
(A)
4
SOL.b
3
(EB)
1
(P)
Type of actuation
SV2000
SV3000
SV4000
2 position single
11 or less
25 or less
28 or less
40 or less
2 position double
10 or less
17 or less
26 or less
40 or less
3 position
18 or less
29 or less
32 or less
82 or less
4 position dual 3 port valve
15 or less
33 or less
––
––
Note) Based on JISB8375-1981 dynamic performance test (with coil temperature of 20°C, at rated voltage).
Weights
SV1000
(B)
2
5
(EA)
SOL.b
3
(EB)
SV2000
1
(P)
4 position dual 3 port valve: N.C./N.O.
(A)
4
5
(EA)
SOL.b
1
(P)
SV3000
3
(EB)
SV4000
66 (.14)
Double solenoid
71 (.15)
3 position
73 (.16)
4 position dual 3 port
71 (.15)
Single solenoid
74 (.163)
Double solenoid
78 (.17)
3 position
83 (.18)
4 position dual 3 port
78 (.17)
Single solenoid
99 (.21)
Double solenoid
102 (.22)
3 position
110 (.24)
Single solenoid
186 (.41)
Double solenoid
190 (.42)
3 position
211 (.46)
Note) Weights of solenoid valve only.
®
11
Manifold
Specification Sheets
SOL.a
(B)
2
Weight g (lbs)
Single solenoid
Single Valve
Sub-plate
SOL.a
Type of actuation
Series
4 position dual 3 port valve: N.O./N.O.
(A)
4
Response time (ms) at 0.5MPa (72.5psi)
SV1000
Valve Manifold
Flat Ribbon Cable Specifications
3 position pressure center
5
(EA)
Vibration resistance: No malfunction when tested with one sweep of 8.3 to 2000Hz in the axial direction
and at a right angle to the main valve and armature, in both energized and
de-energized states (at initial value).
∗ Refer to page 102.
5 1 3
(EA) (P) (EB)
SOL.a
LED
No malfunction when tested with a drop tester in the axial direction and at a right angle
to the main valve and armature, one time each in energized and de-energized states
(at initial value).
D-sub
Connector
3 position exhaust center
(A)
4
Zener diode
Indicator light
(B)
2
Note) Impact resistance:
(A)
4
0.6 (With light: 0.65)
Surge voltage suppressor
Circular
Connector
Power consumption W
3 position closed center
(A)
4
24VDC, 12VDC
±10% of rated voltage
Allowable voltage fluctuation
5 1 3
(EA) (P) (EB)
EX120
Lubrication
5 1 3
(EA) (P) (EB)
EX250
5
2 position single solenoid
(B)
2
EX500
0.2 to 0.7 (29 to 101)
JIS symbol
(A)
4
EX600
Fluid
Series SV1000/2000/3000
Series EX600
How to order Valve Manifold Assembly (Example)
Example (SS5V1)
Manifold
Power supply with M12 connector
Digital output unit
EX600-DYPB
Digital input unit
EX600-DXPD
End plate
2 position single
SV1100-5FU
SI unit
EX600-SDN1
2 position double
SV1200-5FU
Note)
EX600-ED2
A
A
A
A
A
A
The asterisk to shows an assembly position.
Prefix the asterisk to the part number of the solenoid valve, etc.
I/O unit Note)
stations
B
Serial transmission kit
* SS5V1-W10S6Q2N2D-05B-C6 ............. 1set Manifold base part number
* SV1100-5FU ........................... 3set Valve part number (Stations 1 to 3)
* SV1200-5FU ........................... 2set Valve part number (Stations 4 to 5)
* EX600-DXP D ......................... 1set I/O unit part number (Station 1)
* EX600-DYP B ......................... 1set I/O unit part number (Station 2)
2
B
1
A
D side
B
B
B
B
B
1 2 3 4 5
U side
Valve stations
Enter in order starting from the first station on the D side.
When entry of part numbers becomes complicated, indicate on the manifold specification sheet.
Enter in order starting from the first station on the D side.
When entry of part numbers becomes complicated, indicate on the manifold specification sheet.
Note) Do not enter the SI unit part number and end plate part number together.
How to order Solenoid Valve
SV 1 1 0 0
5FU
Series
1
2
3
Made-to-order
SV1000
SV2000
SV3000
Nil
X90
Manual override
Type of actuation
1
2
3
4
5
A
B
C
—
Fluorine rubber specifications
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Nil: Non-locking push type
D: Push- turn locking
slotted type
Note) 4 position dual 3 port valves are applicable to
Series SV1000 and SV2000 only.
Pilot specifications
Nil
R
Note) External pilot specifications is
not available for 4 position dual
3 port valves.
Back pressure check valve
Nil
K
Not provided
Built-in
Note 1) Built-in back pressure check valve type is
applicable to series SV1000 only.
Note 2) The 3 position valve is not available with the
back pressure check valve.
®
12
Light/Surge voltage suppressor
Internal pilot
External pilot
U
R
With light/surge voltage suppressor
With surge voltage suppressor
Rated coil voltage
5
24VDC
Valve Manifold
Common
Specifications
Series SV
Series EX600
®
EX600
How to order Manifold
• Tie-rod base
Series
D 05 U
Enclosure IP67
SV1000
SV2000
SV3000
Mounting
Direct mount
DIN rail mounting type (With DIN rail)
D
D0Note1 ) DIN rail mounting type (Without DIN rail)
Nil
SI unit
No SI unit
Device Net TM type
PROFIBUS DP type
CC-Link type
D3
For 3 stn.
…
…
0
Q
N
V
D20
For 20 stn.
When a longer DIN rail is desired
than the specified stations.
(Specify a longer rail than the
standard length.)
Note 1) In case of D0, only DIN rail fittings are attached.
• When the DIN rail is included without an
SI unit, the DIN rail length will
accommodate an SI unit, 7/8 inch
connector power supply.
Note 3) Please consult SMC when changing from Direct
mount to DIN rail.
See P4, 6, 8
Circular
Connector
• No SI unit type does not include the
valve plate to connect the valve
manifold and SI unit.
SUP/EXH block assembly specifications
Nil
SNote)
R
RSNote)
End plate type
2
3
Note) When the built-in silencer type is used, keep the exhaust
port from coming in direct contact with water or other
liquids.
SI unit Common type
Nil
N
7/8 inch connector power supply
(Max. supply current 8A)
+COM.
–COM.
P, E port entry
Note) Without SI unit, the
symbol is nil.
Note) Without SI unit, the symbol is nil.
U
D
B
Note2) SI unit is not included in
I/O unit station number.
Note3) When I/O unit is
selected, it is shipped
separately, and
customer assemble it.
Stations
02
2 stn.
...
16
02
16 stn.
2 stn.
...
...
9 stn.
Symbol
...
...
9
Note1) Without SI unit, the
symbol is nil.
Valve stations
...
None
1 stn.
20
Note
Double wiring type Note1)
U side (2 stn. to10 stn.)
D side (2 stn. to 10 stn.)
B side (2stn.to 20 stn.)
Note1) Double wiring specifications: Single, double, 3 position and 4
position solenoid valves can be used at all of the manifold stations.
When single solenoid is used, control signal which is not assigned
to any number is made. If empty signal is not wanted, please order
with signal layout specified.
Note2) Array specification: Indicate wiring specifications on the manifold
specification sheet. (Note that double and 3 position valves cannot
be used where single solenoid wiring has been specified.)
Array specification Note 2)
(Applicable up to 32 solenoid valves)
20 stn.
A, B port size (inch)
A, B port size (mm)
Symbol
Applicable series
ø 8 one-touch fitting
SV1000
ø10 one-touch fitting
SV2000
ø12 one-touch fitting
SV3000
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
M
A, B port
ø1/8" one-touch fitting
ø5/32" one-touch fitting
ø1/4" one-touch fitting
ø5/32" one-touch fitting
ø1/4" one-touch fitting
ø5/16" one-touch fitting
ø1/4" one-touch fitting
ø5/16" one-touch fitting
ø3/8" one-touch fitting
A, B port mixed
P, E port
Applicable series
ø5/16" one-touch fitting
SV1000
ø3/8" one-touch fitting
SV2000
ø3/8" one-touch fitting
SV3000
* In the case of mixed specifications, (M), indicate separately on the manifold specification sheet.
* As for the size of X and PE port of External pilot type (R), and X port External pilot type • silencer built-in (RS) type, ø4(mm) and ø5/32"(inch) for SV1000,2000 series, ø6(mm) and, ø1/4"(inch)
for SV3000
®
13
Manifold
Specification Sheets
ø3.2 one-touch fitting
ø4 one-touch fitting
ø6 one-touch fitting
ø4 one-touch fitting
ø6 one-touch fitting
ø8 one-touch fitting
ø6 one-touch fitting
ø8 one-touch fitting
ø10 one-touch fitting
A,B port mixed
P, E port
Single Valve
Sub-plate
C3
C4
C6
C4
C6
C8
C6
C8
C10
M
A, B port
Valve Manifold
Flat Ribbon Cable Specifications
I/O unit stn. number
Nil
1
Internal pilot type
Internal pilot/Built-in silencer
External pilot type
External pilot/Built-in silencer
D-sub
Connector
No end plate
M12 connector power supply
(Max. supply current 2A)
EX120
Note 2) When DIN rail mount (with DIN rail) type is
selected for SV3000 series, and I/O unit station
number is 9, and max. Valve station number is
18. DIN rail mount can not be specified for 19 and
20 stations. (See P 7, 8. for full length of DIN rail.)
• Input blocks cannot be mounted without
SI unit.
Nil
EX250
1
2
3
EX500
SS5V 1 W 10S6 Q
Series SV
Series EX600
Outline Dimensions/SV1000 series
Manual override
Press and turn
for the locking
type
4(A)Port side: orange
2(B)Port side: green
Power supply with M12 connector
End plate
Marker groove
Light/surge voltage suppressor
L4
Power connector
26
47
L3
8
83
B
92.6
B
?4.9?
B
29.6
39.9
B
10.8
B
(3.2)
90
A
A
A
2 × ø4.6
(For mounting)
A
Digital input unit
A
Output
connector
B
DIN rail holding screw
(For DIN rail mounting)
B
Input
connector
FE terminal
A
35
5.5
8
A
106
54.2
4.6
8
85.1
4 × ø4.3
(For mounting)
L5
SI unit
Connector for
handheld terminal
Valve plate
Communication
connector
Digital output unit
L7
Din rail holding screw
(For DIN rail mounting)
L6
L2
5
(Rail mounting hole pitch: 12.5)
L1
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø3.2, ø1/8"
ø4, ø5/32"
ø6, ø1/4"
D side
U side
One-touch fitting
[1 (P), 3/5 (E) port]
Applicable tubing: ø8, ø5/16"
A 4
A 4
A 4
1
E
3/5
A
(Pitch)
P=10.5
13.5
24.6
A 4
P
B
23
B 2
7.5
B 2
11.8
(For Din rail mounting)
18.3
B 2
10
4
L2 = L1–10.5
L3 = 10.5×n1 + 53
L4 = L3 + 81 + 47 x n2
L5 = (L1–L4)/2
L6 = 10.5 × n1 + 42
L7 = 47 × n2 + 81
B 2
3/5
59.5
1
2
E
8.6
P
45.5
(Station 1) ..................... (Station n)
18.3
L1: DIN rail overall length
Valve stations
(n1)
2
I/O unit
stations (n2)
0
1
2
3
4
5
6
7
8
9
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
185.5
198
210.5
210.5
223
235.5
248
260.5
273
273
285.5
298
310.5
323
335.5
348
348
360.5
373
235.5
248
248
260.5
273
285.5
298
310.5
310.5
323
335.5
348
360.5
373
373
385.5
398
410.5
423
273
285.5
298
310.5
323
335.5
335.5
348
360.5
373
385.5
398
410.5
410.5
423
435.5
448
460.5
473
323
335.5
348
360.5
373
373
385.5
398
410.5
423
435.5
435.5
448
460.5
473
485.5
498
498
510.5
373
385.5
398
398
410.5
423
435.5
448
460.5
473
473
485.5
498
510.5
523
535.5
535.5
548
560.5
423
435.5
435.5
448
460.5
473
485.5
498
498
510.5
523
535.5
548
560.5
560.5
573
585.5
598
610.5
460.5
473
485.5
498
510.5
523
535.5
535.5
548
560.5
573
585.5
598
598
610.5
623
635.5
648
660.5
510.5
523
535.5
548
560.5
560.5
573
585.5
598
610.5
623
623
635.5
648
660.5
673
685.5
698
698
560.5
573
585.5
598
598
610.5
623
635.5
648
660.5
660.5
673
685.5
698
710.5
723
723
735.5
748
610.5
623
623
635.5
648
660.5
673
685.5
685.5
698
710.5
723
735.5
748
760.5
760.5
773
785.5
798
®
14
3
Valve Manifold
Common
Specifications
Series SV
Series EX600
Outline Dimensions / SV1000 series
End plate
EX600
Power supply with 7/8 inch connector
Manual override
Press and turn
for the locking
type
4(A)Port side: orange
2(B)Port side: green
Marker groove
Light/surge voltage suppressor
L3
8
4.6
8
47
EX500
4×ø4.3
(For mounting)
L5
L4
16.5
(4.9)
(3.2)
Digital output unit
L7
EX120
Valve plate
Communication
connector
Digital input unit
2 x ø4.6
(For mounting)
83
B
92.6
39.9
B
10.8
B
29.6
5.5
35
90
A
A
A
A
A
B
EX250
B
B
B
SI unit
Connector for
handheld terminal
Output
connector
FE terminal
DIN rail holding screw
(For DIN rail mounting)
A
Input
connector
Power connector
A
106
54.2
8
DIN rail holding screw
(For DIN rail mounting)
L6
L2
5
(Rail mounting hole pitch: 12.5)
U side
B 2
A 4
A 4
A 4
A 4
P
1
E
3/5
B
A
L2 = L1–10.5
L3 = 10.5 x n1 + 53
L4 = L3 + 97.5 + 47 x n2
L5 = (L1– L4)/2
L6=10.5 x n1 + 42
L7=47 x n2 + 81
18.3
13.5
L1: DIN rail overall length
Valve stations
(n1)
I/O unit
stations (n2)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
210.5
223
235.5
248
248
260.5
273
285.5
298
310.5
310.5
323
335.5
348
360.5
373
385.5
385.5
248
260.5
273
285.5
285.5
298
310.5
323
335.5
348
348
360.5
373
385.5
398
410.5
410.5
423
435.5
298
310.5
310.5
323
335.5
348
360.5
373
373
385.5
398
410.5
423
435.5
448
448
460.5
473
485.5
348
348
360.5
373
385.5
398
410.5
410.5
423
435.5
448
460.5
473
473
485.5
498
510.5
523
535.5
385.5
398
410.5
423
435.5
435.5
448
460.5
473
485.5
498
510.5
510.5
523
535.5
548
560.5
573
573
435.5
448
460.5
473
473
485.5
498
510.5
523
535.5
535.5
548
560.5
573
585.5
598
598
610.5
623
485.5
498
498
510.5
523
535.5
548
560.5
573
573
585.5
598
610.5
623
635.5
635.5
648
660.5
673
535.5
535.5
548
560.5
573
585.5
598
598
610.5
623
635.5
648
660.5
660.5
673
685.5
698
710.5
723
573
585.5
598
610.5
623
635.5
635.5
648
660.5
673
685.5
698
698
710.5
723
735.5
748
760.5
760.5
623
635.5
648
660.5
660.5
673
685.5
698
710.5
723
723
735.5
748
760.5
773
785.5
798
798
810.5
®
15
Manifold
Specification Sheets
198
Single Valve
Sub-plate
0
1
2
3
4
5
6
7
8
9
2
Valve Manifold
Flat Ribbon Cable Specifications
(Pitch)
P=10.5
11.8
(For Din rail mounting)
B 2
23
B 2
24.6
4
18.3
B 2
3/5
59.5
1
2
E
7.5
P
10
56.6
(Station 1) ............... (Station n)
45.5
One-touch fitting
[1 (P), 3/5 (E) port]
Applicable tubing: ø8, ø5/16"
D-sub
Connector
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø3.2, ø1/8"
ø4, ø5/32"
ø6, ø1/4"
8.6
D side
Circular
Connector
L1
Series SV
Series EX600
Outline Dimensions/SV2000 series
Power supply with M12 connector
End plate
Manual override
Press and turn
for the locking
type
4 (A) Port side: orange
2 (B) Port side: green
Marker groove
26
4 × ø5.3
(For mounting)
L5
L4
Power connector
47
L3
8
B
B
SI unit
Connector for
handheld terminal
Valve plate
Digital input unit
Communication
connector
Digital output unit
2 × ø4.6
(For mounting)
(5.3)
Output
connector
(4.9)
FE terminal
DIN rail holding screw
(For DIN rail mounting)
L7
115.5
B
97.5
B
12.2
A
A
A
A
A
Input
connector
109.4
5.5
B
B
35
B
54.2
A
90
A
106
29.6
8
47.7
8
5.4
85.1
Light/surge voltage suppressor
L6
DIN rail holding screw
(For DIN rail mounting)
6
L2
5
(Rail mounting hole pitch: 12.5)
L1
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø4, ø5/32"
ø6, ø1/4"
ø8, ø5/16"
U side
2 B
2
A
4 A
4 A
4 A
4 A
4
3/5
P
1
E
3/5
20.5
52.5
2 B
30.6
2 B
25.2
2 B
9.2
B
11.8
(For Din rail mounting)
12
E
1
7.5
P
(Pitch)
P = 16
L2 = L1?10.5
L3 = 16×n1?60
L4 = L3 + 81 + 47 x n2
L5 = (L1 – L4)/2
L6 = 16 x n1 + 48
L7 = 47 x n2 + 81.5
17.5
63.5
One-touch fitting
[1 (P), 3/5 (E) port]
Applicable tubing: ø10, ø3/8"
(Station 1) ............... (Station n)
11.9
D side
20.5
L1: DIN rail overall length
Valve stations
(n1)
2
I/O unit
stations (n2)
0
1
2
3
4
5
6
7
8
9
®
16
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
198
223
235.5
248
260.5
285.5
298
310.5
335.5
348
360.5
373
398
410.5
423
448
460.5
473
485.5
248
260.5
285.5
298
310.5
335.5
348
360.5
373
398
410.5
423
435.5
460.5
473
485.5
510.5
523
535.5
298
310.5
323
348
360.5
373
398
410.5
423
435.5
460.5
473
485.5
510.5
523
535.5
548
573
585.5
348
360.5
373
385.5
410.5
423
435.5
460.5
473
485.5
498
523
535.5
548
573
585.5
598
610.5
635.5
385.5
410.5
423
435.5
460.5
473
485.5
498
523
535.5
548
560.5
585.5
598
610.5
635.5
648
660.5
673
435.5
448
473
485.5
498
523
535.5
548
560.5
585.5
598
610.5
635.5
648
660.5
673
698
710.5
723
485.5
498
510.5
535.5
548
560.5
585.5
598
610.5
623
648
660.5
673
698
710.5
723
735.5
760.5
773
535.5
548
560.5
585.5
598
610.5
623
648
660.5
673
685.5
710.5
723
735.5
760.5
773
785.5
798
823
573
598
610.5
623
648
660.5
673
685.5
710.5
723
735.5
760.5
773
785.5
798
823
835.5
848
860.5
623
635.5
660.5
673
685.5
710.5
723
735.5
748
773
785.5
798
823
835.5
848
860.5
885.5
898
910.5
Power supply with 7/8 inch connector
EX600
Outline Dimensions / SV2000 series
Manual override
Press and turn
for the locking type
4 (A) Port side: orange
2 (B) Port side: green
Light/surge voltage suppressor
L4
4 × ø5.3
(For mounting)
L5
47
L3
8
Digital input unit
SI unit
Connector for
handheld terminal
Valve plate
Communication connector
Digital output unit
L7
2 × ø4.6
(For mounting)
115.5
(5.3)
DIN rail holding screw
(For DIN rail mounting)
Output
connector
L6
6
L2
DIN rail holding screw
(For DIN rail mounting)
EX120
FE terminal
(4.9)
Input
connector
Power connector
97.5
B
109.4
29.6
B
47.7
B
12.2
5.5
A
A
A
A
A
B
35
B
90
B
106
A
B
EX250
A
54.2
8
5.4
16.5
EX500
Marker groove
End plate
Valve Manifold
Common
Specifications
Series SV
Series EX600
5
(Rail mounting hole pitch: 12.5)
Circular
Connector
L1
U side
2
A
4 A
4 A
4 A
4 A
4
3/5
P
1
E
3/5
20.5
(Pich)
P=16
L2 = L1 – 10.5
L3 = 16 x n1 + 60
L4 = L3 + 97.5 + 47 x n2
L5 = (L1 – L4)/2
L6 = 16 × n1 + 48
L7 = 47 × n2 + 81.5
17.5
63.5
2 B
11.8
(For Din rail mounting)
2 B
52.5
2 B
30.6
2 B
25.2
B
20.5
L1: DIN rail overall length
Valve stations
(n1)
I/O unit
stations (n2)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
235.5
248
273
285.5
298
310.5
335.5
348
360.5
373
398
410.5
423
448
460.5
473
485.5
510.5
260.5
285.5
298
310.5
335.5
348
360.5
373
398
410.5
423
448
460.5
473
485.5
510.5
523
535.5
548
310.5
323
348
360.5
373
398
410.5
423
435.5
460.5
473
485.5
510.5
523
535.5
548
573
585.5
598
360.5
373
398
410.5
423
435.5
460.5
473
485.5
498
523
535.5
548
573
585.5
598
610.5
635.5
648
410.5
423
435.5
460.5
473
485.5
498
523
535.5
548
573
585.5
598
610.5
635.5
648
660.5
673
698
448
473
485.5
498
523
535.5
548
560.5
585.5
598
610.5
635.5
648
660.5
673
698
710.5
723
748
498
523
535.5
548
560.5
585.5
598
610.5
623
648
660.5
673
698
710.5
723
735.5
760.5
773
785.5
548
560.5
585.5
598
610.5
623
648
660.5
673
698
710.5
723
735.5
760.5
773
785.5
798
823
835.5
598
610.5
623
648
660.5
673
685.5
710.5
723
735.5
760.5
773
785.5
798
823
835.5
848
873
885.5
648
660.5
673
685.5
710.5
723
735.5
748
773
785.5
798
823
835.5
848
860.5
885.5
898
910.5
935.5
®
17
Manifold
Specification Sheets
223
Single Valve
Sub-plate
0
1
2
3
4
5
6
7
8
9
2
Valve Manifold
Flat Ribbon Cable Specifications
12
E
1
11.9
56.6
P
9.2
(Station 1) ...................... (Station n)
One-touch fitting
[1 (P), 3/5 (E) port]
Applicable tubing: ø10, ø3/8"
D-sub
Connector
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø4, ø5/32"
ø4, ø1/4"
ø8, ø5/16"
7.5
D side
Series SV
Series EX600
Outline Dimensions / SV3000 series
Power supply with M12 connector
End plate
Manual override
Press and turn
for the locking
type
4 (A) Port side: orange
2 (B) Port side: green
Marker groove
L4
Power connector
26
47
4 × ø5.3
(For mounting)
L5
L3
8
B
B
B
Digital input unit
Digital output unit
Valve plate
(5.1)
B
83.8
128.8
29.6
DIN rail holding screw
(For DIN rail mounting)
SI unit
Connector for
handheld terminal
(5.3)
FE terminal
Output
connector
47.2
A
A
A
A
Input
connector
14.3
B
B
35
A
B
54.2
A
106
90
8
A
5.5
5
8
85.1
Light/surge voltage suppressor
Communication connector
2 × ø4.6
(For mounting)
L7
L6
L2
5
(Rail mounting hole pitch: 12.5)
L1
DIN rail holding screw
(For DIN rail mounting)
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø6,ø1/4"
ø8, ø5/16"
ø10, ø3/8"
U side
2 B
2 B
2 B
2 B
2
P
1
3/5 A
4 A
4 A
4 A
4 A
4 E
3/5
(Pitch)
P = 20.5
25
21.3 23.5
14.7
(For Din rail mounting)
B
12
E
1
36.1
37.6
63.8
82.7
(Station 1) ...................... (Station n)
P
L2 = L1 – 10.5
L3 = 20.5 × n1 + 70.5
L4 = L3 + 81 + 47 x n2
L5 = (L1– L4)/2
L6 = 20.5 x n1 + 56
L7 = 47 x n2 + 83.5
One-touch fitting
[1 (P),3/5 (E) port]
Applicable tubing?ø12, ø3/8"
10
11.6
13.5
D side
L1: DIN rail overall length
Valve stations
(n1)
I/O unit
stations (n2)
2
0
1
2
3
4
5
6
7
8
9
223
273
310.5
®
18
3
4
5
6
7
8
9
10
11
12
13
248
260.5
285.5
310.5
285.5
298
323
335.5
348
373
348
360.5
385.5
398
410.5
435.5
410.5
423
448
448
473
498
335.5
360.5
373
398
423
435.5
460.5
485.5
498
523
535.5
360.5
385.5
398
423
448
460.5
485.5
510.5
523
548
573
410.5
435.5
448
473
498
510.5
535.5
548
573
598
460.5
473
498
523
535.5
560.5
585.5
598
623
498
523
548
560.5
585.5
610.5
623
648
548
573
598
610.5
635.5
648
673
598
623
635.5
660.5
685.5
698
648
660.5
685.5
710.5
723
748
14
15
16
17
18
19
473
485.5
510.5
510.5
535.5
560.5
560.5
585.5
585.5
610.5
610.5
635.5
635.5
660.5
673
685.5
698
710.5
723
735.5
773
785.5
20
535.5
548
573
585.5
573
598
623
635.5
598
623
648
660.5
685.5
635.5
648
673
685.5
710.5
735.5
660.5
673
698
723
735.5
760.5
773
685.5
698
723
748
760.5
785.5
810.5
823
710.5
735.5
748
773
785.5
810.5
835.5
848
873
735.5
760.5
773
798
823
835.5
860.5
873
898
923
760.5
785.5
798
823
848
860.5
885.5
910.5
923
948
973
810.5
835.5
848
873
885.5
910.5
935.5
948
973
—
—
Power supply with 7/8 inch connector
Marker groove
End plate
4 × ø5.3
(For mounting)
L5
L3
8
B
B
B
Valve plate
(5.1)
Digital output unit
(5.3)
Digital input unit
106
90
83.8
128.8
B
EX120
FE terminal
SI unit
Connector for
handheld terminal
29.6
47.2
A
A
A
A
Power connector
Output
connector
14.3
B
B
35
A
B
Input
connector
EX250
A
54.2
8
A
5.5
5
8
47
Light/surge voltage suppressor
Communication connector
DIN rail holding screw
(For DIN rail mounting)
L7
L6
L2
2 × ø4.6
(For mounting)
5
(Rail mounting hole pitch: 12.5)
Circular
Connector
L1
DIN rail holding screw
(For DIN rail mounting)
U side
2 B
2 B
2 B
2 B
2
P
1
3/5 A
4 A
4 A
4 A
4 A
4 E
3/5
12
(Pitch)
P = 20.5
25
21.3 23.5
14.7
(For Din rail mounting)
71.3
B
L1: DIN rail overall length
Valve stations
(n1)
3
4
5
6
8
9
10
11
235.5
260.5
285.5
310.5
285.5
298
323
348
323
335.5
360.5
373
385.5
410.5
385.5
398
423
423
448
473
335.5
348
373
398
410.5
435.5
460.5
473
498
523
385.5
398
423
435.5
460.5
485.5
498
523
548
423
448
473
485.5
510.5
523
548
573
473
498
510.5
535.5
560.5
573
598
523
535.5
560.5
585.5
598
623
12
13
14
15
16
17
18
19
20
448
460.5
485.5
485.5
510.5
535.5
510.5
523
548
573
548
560.5
585.5
610.5
598
610.5
635.5
535.5
560.5
573
598
660.5
623
635.5
660.5
685.5
560.5
585.5
610.5
623
698
648
660.5
685.5
710.5
723
585.5
610.5
635.5
648
748
673
698
710.5
735.5
760.5
773
623
635.5
660.5
673
798
698
723
735.5
760.5
785.5
798
823
648
660.5
685.5
710.5
723
848
748
760.5
785.5
810.5
823
848
873
885.5
573
585.5
610.5
623
648
673
685.5
710.5
735.5
748
773
798
810.5
835.5
860.5
873
898
910.5
935.5
610.5
635.5
660.5
673
698
723
735.5
760.5
773
798
823
835.5
860.5
885.5
898
923
948
960.5
985.5
660.5
685.5
698
723
748
760.5
785.5
810.5
823
848
860.5
885.5
910.5
923
948
973
985.5
—
—
®
19
Manifold
Specification Sheets
7
Single Valve
Sub-plate
0
1
2
3
4
5
6
7
8
9
2
Valve Manifold
Flat Ribbon Cable Specifications
E
1
36.1
37.6
63.8
82.7
(Station 1) ................. (Station n)
P
L2 = L1 – 10.5
L3 = 20.5 x n1 + 70.5
L4 = L3 + 97.5 + 47 x n2
L5 = (L1 – L4)/2
L6 = 20.5 × n1 + 56
L7 = 47 x n2 + 83.5
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing?ø12, ø3/8"
D-sub
Connector
One-touch fitting
[4 (A), 2 (B) port]
Applicable tubing: ø6, ø1/4"
ø8, ø5/16"
ø10, ø3/8"
10
11.6
13.5
D side
I/O unit
stations (n2)
EX500
L4
16.5
Manual override
Press and turn
for the locking
type
4(A)Port side: orange
2(B)Port side: green
EX600
Outline Dimensions / SV3000 series
Valve Manifold
Common
Specifications
Series SV
Series EX600
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Accessories
Power supply cable with M12 connector
Seal cap (M8)
Communication cable
with connector
I/O cable with connector
Marker
Valve plate
Seal cap (M12)
Power supply
cable with
7/8 inch
connector
Intermediate reinforcing brace
(for direct mounting)
End plate bracket
Intermediate reinforcing brace
(for DIN rail mounting)
7/8 inch connector for assembly
Valve plate
End plate bracket
This bracket is used for the end plate of DIN rail mounting
EX600-ZMV1
EX600-ZMA2
Enclosed parts
Enclosed parts
Round head screw (M4 × 20) 1 pc.
P-tight screw (4 × 14) 2 pcs.
Round head screw (M4 × 6) 2pcs.
Round head screw (M3 × 8) 4pcs.
Intermediate reinforcing
This bracket is used on the bottom of the unit at the intermediate position for connecting 6 or more units.
For direct mounting
For DIN rail mounting
EX600-ZMB1
EX600-ZMB2
®
20
Enclosed parts
Enclosed parts
Round head screw (M4 × 5) 2pcs.
Round head screw (M4 × 6) 2pcs.
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
EX600
Marker (1sheet, 88pcs.)
The seal cap needs to be placed the unused I/O connector.
Placing the seal cap appropriately enable the unit to achieve
IP67 protection.
The signal name of I/O equipment and each unit address
can be entered and mounted on each unit.
EX9-AWES
for M8
EX600-ZT1
EX500
Seal cap (10pcs.)
EX9-AWTS
for M12
EX250
SPEEDCON and its related parts
• Power supply cable with M12 connector
(5 pins B code)
PCA-1564927
Straight 2m
PCA-1564930
Straight 6m
PCA-1564943
Right angle 2m
PCA-1564969
Right angle 6m
Circular
Connector
Power supply cable with 7/8 inch connector
PCA-1558810
Straight 2m
PCA-1558823
Straight 6m
PCA-1558836
Right angle 2m
PCA-1558849
Right angle 6m
EX120
7/8 inch connector and its related parts
D-sub
Connector
Valve Manifold
Flat Ribbon Cable Specifications
• 7/8 inch connector for assembly [compatible to AWG22-16]
PCA-1558797
Plug
PCA-1558807
Socket
Note) For M12 connector, description of A code for a normal type
and B code for reverse type is used as a connector shape
respectively.
Single Valve
Sub-plate
21
Manifold
Specification Sheets
®
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
®
How to Order
SI Unit
EX600 S DN 1
Output polarity
PNP (–COM.)
1
NPN(+COM.)
2
SI Unit
Protocol
DeviceNetTM
CC-Link
PROFIBUS DP
DN
MJ
PR
EX600-SDN
EX600-SMJ
EX600-SPR
Specification
Model
Communication
Fieldbus
Device type
Communication speed
EX600-SDN1
DP Slave
125/250/500kbps
156/625kbps
2.5/5/10Mbps
9.6/19.2/45.45/93.75/
187.5/500kbps
1.5/3/6/12Mbps
EDS file
—
GSD file
Max (512 points/512 points)
Max (512 points/512 points)
Max (512 points/512 points)
—
Valve Output
—
Less than 55mA
PNP
Less than 75mA
NPN
PNP
Less than 80mA
NPN
PNP
Connected load
Solenoid valve with lamp and circuit of protection of surge voltage of DC24V 1.5W SMC)
Protective function
HOLD/CLEAR
Short-circuit protection
IP67 (manifold assembly)
Operating temp. range
Environmental
Internally implemented
DC11V to 25V
32 channels (8/16/24/32/channels selectable)
Output for comm. error
Operating humidity range
Withstand voltage
–10 to 50°C
35 to 85% RH (no dew condensation)
AC500V, 1min. between external terminals and FE
Insulation resistance
DC500V, 10MΩ or more between external terminals and FE
Vibration resistance
10Hz to 57Hz with constant amplitude of 0.75mmp-p
57Hz to 150Hz with constant acceleration of 49m/s2
for 2 hours in each direction of W, Y and Z direction during de-energizing)
Impact resistance
147m/s2 3 times in each direction of X, Y and Z (during de-energizing)
CE marking, UL recognition (CSA)
Standard
300g
Weight
®
EX600-SPR2
PROFIBUS DP
(DP-V0)
Output channel
Enclosure
22
EX600-SPR1
Remote Device Station
Communication power supply for DeviceNetTM
Output method
EX600-SMJ2
Group2 Only Server
Terminal Resistance
Internal current consumption
(Power supply for control and input)
EX600-SMJ1
CC-Link
(Ver.1.10, Ver.2.00)
Configuration file
I/O occupation area
(Inputs/Outputs)
EX600-SDN2
DeviceNetTM
Volume1 (Edition2.1)
Volume 3 (Edition1.1)
NPN
w
e
q
EX600
Parts Name
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
r
t
i
!1
Status indication LED
2
Indication cover
3
Indication cover set screw
4
Connector (BUS OUT)
5
Marker groove
6
Connector (for Handheld Terminal)
7
Valve plate mounting hole
8
Valve plage mounting groove
9
Joint bracket
10
Connector for unit (Plug)
11
Connector (BUS IN)
EX120
!0
Name
1
EX250
u
EX500
No.
y
o
Outline Dimensions
Circular
Connector
10.7
55.2
47
23
Manifold
Specification Sheets
22.1
56.4
Single Valve
Sub-plate
11.5
Valve Manifold
Flat Ribbon Cable Specifications
106
D-sub
Connector
®
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
®
Analog Input Unit
How to Order
EX600 AX A
Analog Input Unit
Connector and output channel
Symbol
A
Connector
2 x M12 (5 Pin)
Input channels
2 channel
Specifications
EX600-AXA
Model
Voltage input
Input type
Current input
Input connector
M12 (5 Pin)
Input channels
2 channels (1 channel/connector) Note)
Sensor supplied voltage
DC24V (Supplied from power supply for control and input)
0.5A/channel
Environmental resistance
Maximum sensor supplied voltage
Short circuit protection
Protection
12bit
Resolution
0 to 10V
1 to 5V
0 to 5V
0 to 20mA
4 to 20mA
16bit
Resolution
–10V to 10V (Factory default setting)
– 5V to 5V
– 20mA to 20mA
Max. input signal
±15V
±40mA
Input impedance
100kΩ
50Ω
Input signal range
Linearity
±0.05%F.S.
Repeatability
±0.15%F.S.
Absolute accuracy
Current consumption
±0.6%F.S.
70mA or less
Green LED is on (hence input is ON)
Red LED on (Short circuit at sensor power supply)
Red LED flashing (Analog input exceeds measurement range or user setting range)
Display
IP67 (Manifold assembly)
Enclosure
Operating temp. range
Input Specifications
±0.5%F.S.
Operating humidity range
Withstand voltage
– 10 to 50°C
35 to 85% RH (No dew condensation)
AC500V, for 1 min. between external terminals and FE
Insulation resistance
DC500V, 10MΩ or more between external terminals and FE
Vibration resistance
10Hz to 57Hz with constant amplitude of 0.75mmp-p
57Hz to 150Hz with constant acceleration of 49m/s2
for 2 hours in each direction of X, Y and Z direction (during de-energizing)
Impact resistance
147m/s2 3 times in each direction of X, Y and Z (during de-energizing)
CE Marking, UL recognition (CSA)
Standard
290g
Weight
Note 1) 32 channels is occupied per one unit.
Considering influence of noise, etc. from outside source to the Analog Input Unit, when connecting a sensor that has ground connected at one end (SMC sensor uses this
method), please connect sensor’s ground line to unit connector’s Input (–) terminal.
®
24
EX600
Analog Characteristics
Offset Binary Data Format
AD Value
AD Value
3901
(F3D)
AD Value
63976
(F9E8)
EX500
3868
(F1C)
a
Input
1560
(618)
0
a
b
Input
0
a
b
Input
a
Input signal range
a
b
Input signal range
a
b
0 to 10V
10V
1 to 5V
1V
5V
– 10 to 10V
– 10V
10V
0 to 5V
5V
4 to 20mA
4mA
20mA
0 to 20mA
20mA
– 5 to 5V
– 5V
5V
– 20 to 20mA
– 20mA
20mA
Circular
Connector
Regarding AD value
In the above graph, AD values are explained as below.
3901: AD value [decimal value]
(F3D): Offset Binary Type [hexadecimal value]
D-sub
Connector
Signed Binary & 2 complement’s Data Format
AD Value
AD Value
AD Value
31208
(79E8)
(79E8)
1934
(78E)
(78E)
a
0
114
(72)
(72)
0
a
Input
0
a
b
b
Input
– 31208
(F9E8)
(8618)
Input
a
Input signal range
a
b
Input signal range
a
b
0 to 10V
10V
1 to 5V
1V
5V
– 10 to 10V
– 10V
10V
0 to 5V
5V
4 to 20mA
4mA
20mA
0 to 20mA
20mA
– 5 to 5V
– 5V
5V
– 20 to 20mA
– 20mA
20mA
®
25
Manifold
Specification Sheets
Regarding AD value
In the above graph, 2 AD values are explained as below.
– 31208: AD value [decimal value]
(F9E8): Sigh & Magnitude [Hexadecimal value]
(8618): 2’s complements [Hexadecimal value]
Single Valve
Sub-plate
Input signal range
Valve Manifold
Flat Ribbon Cable Specifications
1950
(79E)
(79E)
EX120
Input signal range
EX250
228
(E4)
0
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Part names
q
w
e
No.
Name
1
Status indication LED
2
Connector (Analog Input)
3
Maker groove
4
Joint bracket
5
Connector for unit (plug)
Connector (Analog Input) Pin Assignment
1
2
5
t
4
3
Pin No.
Signal name
1
24V (for control/input)
2
Input 2
3
0V (for control/input)
4
Input 1
5
FE
r
When connecting Analog Input, wiring method differs depending on which type of sensors is used. Refer to below
diagram for wiring method example.
Especially when connecting [Analog output signal reference is 0V] and [2-wired analog current output] type sensor, short pin
No.3 and pin No.4 . Otherwise it will not be correctly detected.
When sensor with analog output signal reference is 0V is used.
Analog input unit
Compatible SMC Product
24V
1: 24V (For control and input)
Output
Sensor
0V
Shot
2: Input (+)
3:0V (For control and input)
4: Input (–)
FE
5: FE
When 2 wire current output type sensor is used.
Analog input unit
24V
Output
Sensor
Shot
1: 24V (For control and input)
2: Input (+)
3: 0V (For control and input)
4: Input (–)
FE
5: FE
When differential output type sensor is used
Analog input unit
24V
Output (+)
Sensor
0V
Output ( – )
FE
®
26
1: 24V For control and input
2: Input (+)
3: 0V (For control and input)
4: Input (–)
5: FE
Pressure sensor: PSE53* Series
PSE54* Series
PSE550 Series
PSE56* Series
Flow sensor: PFM5* Series
PFMV5* Series
PF2A5* Series
PF2D5* Series
PF2W5* Series
Compatible SMC Product
Pressure sensor: PSE550-28 Series
PSE56*-*-28 Series
Circular
Connector
8
EX120
D-sub
Connector
56.4
EX250
106
EX500
Valve Manifold
Flat Ribbon Cable Specifications
22.1
EX600
Outline Dimensions
47
Single Valve
Sub-plate
27
Manifold
Specification Sheets
®
Valve Manifold
Common
Specifications
52.5
10.7
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
®
How to order
Digital Input Unit
EX600 DX N D
Digital input unit
Input polarity
P PNP
N NPN
Connector, input points and open circuit detection
Symbol
EX600-DXB
EX600-DXC/C1
B
C
C1
D
EX600-DXD
Connector
Input channels Open circuit detection
4 x M12 (5 Pin) 8 channels
No
8 x M8 (3 Pin)
8 channels
No
8 x M8 (3 Pin)
8 channels
Yes
8 x M12 (5 Pin) 16 channels
No
Specifications
Model
Input type
EX600-DXPB
EX600-DXNB
EX600-DXPC
EX600-DXNC
EX600-DXPD
PNP
NPN
PNP
NPN
PNP
M12 (5 Pin) Note1)
M8 (3 Pin)
Input channels
8 channels (2 channels/connector)
8 channels (1 channels/connector)
Input Specifications
0.5A/connector
2A/unit
16 channels (2 channel/connector)
0.25A/connector
2A/unit
0.5A/connector
2A/unit
Short circuit protection
Protection
2.7kΩ
Input resistance
9mA or less
Rated input current
ON voltage/ON voltage
17V or more/5mA or more
(At NPN input, between the pin for input terminal and for sensor supplied voltage of +24 V)
(At PNP input, between the pin for input terminal and for sensor supplied voltage of 0 V)
OFF voltage/OFF voltage
5V or less/1mA or less
(At NPN input, between the pin for input terminal and for sensor supplied voltage of +24 V)
(At PNP input, between the pin for input terminal and for sensor supplied voltage of 0 V)
Note 2)
Open circuit
detection current
2 wires
3 wires
Current consumption
—
—
50mA or less
0.5mA/channel Note 2)
0.5mA/connector
Note 2)
55mA or less
—
—
70mA or less
Green LED on (Input is ON), Red LED on (when short circuit detected at sensor’s power supply,
Red LED flashing (ON/OFF counter exceeded /open circuit detected Note 2))
Indicator
IP67 (manifold assembly)
Enclosure
–10 to 50°C
Operating temp. range
Environmental
Pin)Noe 1)
DC24V (Supplied from the power supply for control and inputs)
Sensor supplied voltage
35 to 85% RH (no dew condensation)
Operating humidity range
AC500V, 1 min. between external terminals and FE
Withstand voltage
Insulation resistance
DC500V, 10MΩ or more between external terminals and FE
Vibration resistance
10Hz to 57Hz with constant amplitude of 0.75mmp-p
57Hz to 150Hz with constant acceleration 49m/s2
for 2 hours in each direction of X, Y and Z (during de-energizing)
147m/s2 3 times in each direction of X, Y and Z (during de-energizing)
Impact resistance
CE marking UL recognition (CSA)
Standard
300g
Weight
Note 1: M12 (4 pin) connector can be connected.
Note 2: Applicable only for unit with open circuit detection function.
®
28
NPN
M12 (5
Input connector
Maximum sensor
supplid voltage
EX600-DXND
275g
340g
EX600
Part Names
EX600-DXB
w
q
No.
e
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Name
Status indication LED
2
Connector (Input)
3
Maker groove
4
Joint bracket
5
Connector for unit (plug)
EX500
1
Connector (Input) Pin assignment
2
5
4
3
Pin No.
Signal name
1
24V ( for control/input)
2
Input 2
3
0V (for control/input)
4
Input 1
5
FE
EX120
t
r
EX600-DXC
EX250
1
w
Circular
Connector
q
e
No.
Name
Status indication LED
2
Connector (Input)
3
Marker groove
4
Joint bracket
5
Connector for unit (plug)
D-sub
Connector
1
Connector (Input) Pin assignment
3
t
4
Pin No.
Signal name
1
24V( for control/input)
3
0V (for control/input)
4
Input 1
r
EX600-DXD
w
q
No.
e
Name
1
Status indication LED
2
Connector (Input)
3
Marker groove
4
Joint bracket
5
Connector for unit (plug)
1
2
4
t
3
Signal name
1
24V( for control/input)
2
Input 2
3
0V (for control/input)
4
Input 1
5
FE
r
®
29
Manifold
Specification Sheets
5
Oin No.
Single Valve
Sub-plate
Connector (Input) Pin assignment
Valve Manifold
Flat Ribbon Cable Specifications
1
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Outline Dimensions
EX600-DXB
10.7
EX600-DXD
52.5
10.7
47
22.1
56.4
56.4
8
8
106
106
22.1
EX600-DXC
10.7
52.5
22.1
56.4
0.3
106
47
®
30
52.5
47
8
EX120
Circular
Connector
56.4
EX250
106
EX500
D-sub
Connector
22.1
EX600
EX600-DXD
47
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
31
Manifold
Specification Sheets
®
Valve Manifold
Common
Specifications
52.5
10.7
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
®
How to Order
Digital Output Unit
EX600 DY P B
Digital output Unit
Connector and number of points
Symbol
Output polarity
P PNP
N NPN
B
Connector
4 x M12 (5 Pin)
Specification
Output specification
Model
Output style
Output connector
Output points
Rated load voltage
PNP
NPN
M12 (5 Pin)
8 channels (2 channels/connector)
24VDC (Supplied from Power supply for output)
0.5A/1channel 2A/unit
Protection
Short circuit protection
50mA or less
Green LED on (during output is ON) Red LED on (short circuit at load)
Red LED flashing (ON/OFF counter is exceeded, or open circuit detected)
Display
Environmental resistance
EX600-DYNB
Max. load current
Current consumption
IP67(manifold assembly)
Enclosure
Operating temp. range
Operating humidity range
Withstand voltage
–10 to 50°C
35 to 85% RH (no dew condensation)
AC500V, 1min. between external terminals and FE
Insulation resistance
DC500V,10MΩ or more between external terminals and FE
Vibration resistance
10Hz to 57Hz with constant amplitude of 0.75mmp-p
57Hz to 150Hz with constant acceleration 49m/s2
for 2 hours in each direction of X, Y and Z direction (during de-energizing)
Impact resistance
147m/s2 3 times in each direction of X, Y and Z (during de-energizing)
CE marking, UL recognition (CSA)
Standard
300g
Weight
®
32
EX600-DYPB
Output channels
8 channels
EX600
Part Names
w
q
e
No.
Name
Status idication LED
2
Connector (output)
3
Marker groove
4
Joint bracket
5
Connector for unit (plug)
EX500
1
Sigintal name
Pin
1
2
5
t
3
EX600-DYPB
EX600-DYNB
1
NC
24V (for output)
2
Output w
Output w
3
0V(for output)
NC
4
Output q
Output q
5
FE
FE
EX120
4
No.
r
52.5
Circular
Connector
10.7
EX250
Connector (output) Pin Assignment
Outline Dimensions
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
47
8
Valve Manifold
Flat Ribbon Cable Specifications
106
D-sub
Connector
33
Manifold
Specification Sheets
22.1
56.4
Single Valve
Sub-plate
®
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
®
Endplate
How to Order
EX600 ED 3
2
Mounting method
End plate at D side
None N DIN rail mounting plate
Connector
2
3
EX600-ED2
2
With DIN rail mounting plate
M12 (5Pin)
7/8 inch connector
EX600-ED3
Environmental
Input
Specifications
Model
Power connector
Control, input power supply
Output power supply
Enclosure
Operating temp. range
Operating humidity range
Withstand voltage
Insulation resistance
EX600-ED2
EX600-ED3
M12 (5 Pin) Plug
7/8 inch (5Pin) Plug
DC24V±10% Maximum 2A
DC24V±10% Maximum 8A
DC24V + 10%/–5% Maximum 2A
DC24V+10%/–5% Maximum 8A
IP67 (Manifold assembly)
–10 to 50°C
35 to 85%RH (no dew condensation)
AC500V for 1 min. between external terminals and FE
DC500V, 10MΩ or more between external terminals and FE
10Hz to 57Hz with constant amplitude of 0.75mmp-p
57Hz to 150Hz with constant acceleration of 49m/s2
for 2 hours in each direction of X, Y and Z direction (during de-energizing)
147m/s2 3 times in each direction of X, Y and Z (during de-energizing)
CE marking, UL recognition (CSA)
170g
175g
Vibration resistance
Impact resistance
Standard
Weight
Part Names
EX600-ED2
EX600-ED3
q
Not used
q
w
w
r
r
e
No.
®
34
e
w
Name
No.
w
Name
1
Power connector
1
2
Fixing hole for direct mounting
2
Fixing hole for direct mounting
3
DIN rail fixing hole
3
DIN rail fixing hole
4
FE terminal
4
FE terminal
Power connector
Single Valve
Sub-plate
30.35
13.2
30.2
73.6
56.6
30.35
90
106
8
EX600-ED2
20.5
®
35
Manifold
Specification Sheets
13.2
Valve Manifold
Flat Ribbon Cable Specifications
30.2
D-sub
Connector
8
Circular
Connector
90
EX120
106
EX250
56.6
EX500
36.65
5.5
20.5
85.1
5.5
42.5
EX600
Outline Dimensions
Valve Manifold
Common
Specifications
26
EX600-ED3
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
How to Order
Handheld Terminal
EX600 HT 1 1
Cable length for Hand held Terminal
Handheld Terminal
Nil
1
3
No cable
1m
3m
• Option
When option item is needed separately, please order using below part number.
Model Name
Handheld terminal cable 1m
Handheld terminal cable 3m
Model
EX600-AC010-1
EX600-AC030-1
Specification
EX600-HT1
Model
Communication method
RS232C
Baud rate
9600bps
Power supplied from SI unit connector (DC24V)
Power supply
50mA or less
Current consumption
LCD wit back light
Display
Rsolution
128 × 64 dots
Connector
14-pin connector
IP20
Protective structure
–10 to 50°C
Environmental
Operating temperature
35 to 85% RH (no dew condensation)
Temperature humidity
AC500V for 1 minute between frame and external terminals connected collectivey
Withstand voltage
Insulation resistance
10MΩ or more at 500VDC between frame and external terminals connected collectively
Vibration resistance
10Hz to 57Hz: Constant amplitude 0.75mmp-p
57Hz to 150Hz: Constant acceleration 49m/s2
2 hours for each, X, Y, Z direction (during de-energizing)
300m/s2 3 times for each X, Y, Z direction (during de-energizing)
Impact standard
CE marking
Standard
160g
Weight
Outline Dimensions
76
170
®
36
(39.6)
20
EX600
Part Names
Valve Manifold
Common
Specifications
Series SV
EX600 Serial Wiring with Analog/Digital Input/Output Unit
q
t
EX500
EX250
r
e
No.
Name
1
LCD display
2
Operation button
3
Connector
4
Handheld terminal cable
5
Status display LED
EX120
w
Circular
Connector
D-sub
Connector
Operation Button and LED Details
q
u
Valve Manifold
Flat Ribbon Cable Specifications
y
w
t
No.
r
e
Name
1
ENTER button
2
Cursor move button
3
F2 Button
4
F1 button
5
Escape button
6
Error status LED
7
Power status LEC
Single Valve
Sub-plate
37
Manifold
Specification Sheets
®
Series SV
Communication Cable/Connector
M12
Example of Connection
PLC
9
Connected at the end
6
Serial wiring with
Input/Output unit
7
Discrete and decentralized
serial wiring
7
GW unit
8
Solenoid valve manifold
5
5
Series EX600
Series EX500
Specifications
Description
Communication cable (With one side connector)
PCA-1557633
Part no.
Fieldwireable connector
PCA-1557646
5
PCA-1557659
6
Terminal plug
PCA-1557662
7
8
PCA-1557675
9
Product image
Socket
Plug
Plug
M12: 5 poles
Number of functional poles
A-coded (Normal key)
DeviceNetTM
3
4
5 3
5 4
1: DRAIN
2: V+
(Red)
1
2
2
1
3: V–
(Black)
Plug, A-coded
Socket, A-coded
4: CAN H (White)
(Viewed from the plug/socket side)
5: CAN L (Blue)
5m
—
Key type
Wiring specifications Note)
Pin assignment
Fixed cable length
6.70 ±0.3 mm
Cable O.D.
Wire gauge
(Stranded wire
cross section)
Wire outer diameter
(Including insulating
material)
Power pair
0.33 mm2/AWG22
Data pair
0.2 mm2/AWG24
Power pair
1.4 ±0.05 mm
Data pair
2.05 ±0.10 mm
Spring-cage connection
Rating/Performance
—
—
Insulation resistance
≥100 MΩ
Withstand voltage
Ambient Connector
1.0 kV
Operating
–20 to 75°C
Fixed
–40 to 80°C
–25 to 90°C
—
—
IP67 (Only with screw tightened)
200
150 N/15 sec.
—
10 to 500 Hz/98 m/s2
Vibration resistance
Material of knurl
—
–40 to 85°C
Protection class
Cable retaining force
—
–25 to 90°C
Allowable repeated insertion/withdrawal
Material
—
48 V
≤5 mΩ
Contact resistance
Zinc for die casting
Brass
Zinc for die casting
CuSn (Au plating (Ni plating))
Contact (Surface treatment)
Material of sheath
Weight (Mass)
to 20
—
Rated voltage
Insulating material
—
4A
Rated current
Cable
0.14 to 0.5
mm2/AWG26
For DeviceNetTM
(Plug, A-coded)
1: DRAIN: NC
2: V+: NC
3: V–: NC
4: CAN H
121 Ω
5: CAN L
4.0 to 8.0 mm
Applicable
cable
—
Connection type
temperature
Socket
Thermoplastic polyurethane (TPU)
Approx. 308 g
Approx. 306 g
Thermoplastic polyurethane (TPU)
Polyamide (PA6.6)
Polyurethane (PUR)
—
Approx. 47 g
Approx. 53 g
Approx. 12 g
Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire.
®
38
M12
EX600
Example of Connection
Valve Manifold
Common
Specifications
Series SV
Communication Cable/Connector
PLC
3
EX500
4
3
2 OUT side
Serial wiring with
Input/Output unit
IN side 1
GW unit
1 IN side
OUT side 2
EX120
Series EX600
Series EX500
Specifications
Description
Communication cable (With one side connector)
Fieldwireable connector
PCA-1567717
1
PCA-1557617
2
Circular
Connector
PCA-1567720
Part no.
PCA-1557620
3
4
Product image
Socket
Plug
Plug
Pin assignment
4
3
3
4
1
2
2
1
1: SLD
2: DB
3: DG
4: DA
Wiring specifications Note)
—
5m
Fixed cable length
7.7 ±0.3 mm
Cable O.D.
(Shield wire)
(White)
(Yellow)
(Blue)
4.0 to 8.0 mm
Applicable
cable
0.14 to 0.5 mm2/AWG26 to 20
Wire gauge (Stranded wire cross section)
0.5 mm2/AWG20
Wire outer diameter (Including insulating material)
2.55 ±0.07 mm
—
—
Spring-cage connection
Connection type
4A
Rated current
250 V
Rated voltage
48 V
≤5 mΩ
Contact resistance
≥100 MΩ
Insulation resistance
1.4 kV
Withstand voltage
Ambient Connector
temperature
Cable
–25 to 90°C
–40 to 85°C
Operating
–20 to 60°C
—
Fixed
–20 to 60°C
—
200
Allowable repeated insertion/withdrawal
150 N/15 sec.
Cable retaining force
—
10 to 500 Hz/98 m/s2
Vibration resistance
Material of knurl
Single Valve
Sub-plate
IP67 (Only with screw tightened)
Protection class
Zinc for die casting
Brass
CuSn (Au plating (Ni plating))
Contact (Surface treatment)
Thermoplastic polyurethane (TPU)
Material of sheath
Polyvinyl chloride (PVC)
Approx. 306 g
Approx. 308 g
Polyamide (PA6.6)
—
Approx. 48 g
Approx. 53 g
Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire.
®
39
Manifold
Specification Sheets
Insulating material
Weight (Mass)
Valve Manifold
Flat Ribbon Cable Specifications
Plug, A-coded
Socket, A-coded
(Viewed from the plug/socket side)
Rating/Performance
D-sub
Connector
A-coded (Normal key)
Key type
Material
Socket
M12: 4 poles
Number of functional poles
EX250
Discrete and
decentralized
serial wiring
Solenoid valve manifold
Series SV
Communication Cable/Connector
M12
Example of Connection
PLC
13
12
A product
connected
at the end
14
10
11
IN side
10
OUT side
11
Serial wiring with
Input/Output unit
Discrete and
decentralized
serial wiring
Solenoid valve manifold
GW unit
Series EX600
Series EX500
Specifications
Description
Fieldwireable connector
Communication cable (With one side connector)
PCA-1557688
Part no.
PCA-1557691
10
PCA-1557701
11
Terminal plug
PCA-1557714
12
13
PCA-1557727
14
Product image
Socket
Number of functional poles
Plug
Plug
M12: 2 poles
M12: 3 poles
5 4
3
5 3
4
1
2
2
1
Wiring specifications Note)
Pin assignment
Fixed cable length
7.80 ±0.2 mm
Cable O.D.
Wire gauge (Stranded wire cross section)
Wire outer diameter (Including insulating material)
—
—
Spring-cage connection
—
48 V
60 V
—
≤5 mΩ
≥100 MΩ
—
—
1.4 kV
–25 to 90°C
–25 to 90°C
–40 to 85°C
–20 to 80°C
—
–40 to 85°C
—
IP67 (Only with screw tightened)
200
Allowable repeated insertion/withdrawal
150 N/15 sec.
—
10 to 500 Hz/98m/s2
Vibration resistance
Zinc for die casting
Zinc for die casting
Brass
CuSn (Au plating (Ni plating))
Contact (Surface treatment)
Insulating material
Thermoplastic polyurethane (TPU)
Polyamide (PA6.6)
Polyurethane (PUR)
Approx. 343 g
Weight (Mass)
—
60 V
Protection class
Material of sheath
390 Ω
0.14 to 0.5 mm2/AWG26 to 20
4A
Insulation resistance
Material of knurl
2: A Line
3: DGND
—
Contact resistance
Cable retaining force
390 Ω
220 Ω
4.0 to 8.0 mm
2.55 ±0.07 mm
Rated voltage
1: VP
4: B Line
—
Applicable
cable
0.34 mm2/AWG22
Connection type
Withstand voltage
Ambient Connector
Operating
temperaCable
ture
Fixed
1: —
2: A Line (Green)
3: —
4: B Line (Red)
5: —
Plug, B-coded
Plug, B-coded
(Viewed from the plug/socket side)
5m
Rated current
Rating/Performance
For PROFIBUS DP
(Plug, B-coded)
M12: 4 poles
B-coded (Reverse key)
Key type
Material
Socket
Approx. 356 g
—
Approx. 48 g
Approx. 54 g
Approx. 12 g
Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire.
®
40
EX600
Dimensions
Communication cable (With one side connector)
1 PCA-1567720
For CC-Link
(Socket)
3
M12
SPEEDCON
Socket connector pin assignment
A-coded (Normal key)
3
4
M12
SPEEDCON
Plug connector pin assignment
A-coded (Normal key)
44.5
2
4
3
M12
SPEEDCON
Socket connector pin assignment
A-coded (Normal key)
Black: V–
White: CAN H
Blue: CAN L
1
3
4
M12
SPEEDCON
Plug connector pin assignment
A-coded (Normal key)
Wiring
44.5
10 PCA-1557688
For PROFIBUS DP
(Socket)
2
4
3
:–
Green: A Line
:–
Red: B Line
:–
M12
SPEEDCON
47.3
5 2
1
3
4
Plug connector pin assignment
B-coded (Reverse key)
50
5000
50
M12
SPEEDCON
Fieldwireable connector
Plug
Socket
3 PCA-1557617
For CC-Link
7 PCA-1557659
For DeviceNetTM
12 PCA-1557701
For PROFIBUS DP
4 PCA-1557620
For CC-Link
8 PCA-1557662
For DeviceNetTM
13 PCA-1557714
For PROFIBUS DP
A-coded
(Normal key)
B-coded
(Reverse key)
M12
SW16
ø19
ø17
≈ 58
ø17
ø19
≈ 60
A-coded
(Normal key)
B-coded
(Reverse key)
M12
SW16
Single Valve
Sub-plate
Terminal plug
56.3
ø14.8
9 PCA-1557675
Terminal resistor
for DeviceNetTM
M12
15.8
ø14.8
M12
15.8
®
41
Manifold
Specification Sheets
56.3
14 PCA-1557727
Terminal resistor
for PROFIBUS DP
Valve Manifold
Flat Ribbon Cable Specifications
11 PCA-1557691
For PROFIBUS DP
(Plug)
Shield line is connected
to the knurl.
Wiring
5000
ø14.8
Cable wire
colors
1
2
3
4
5
50
D-sub
Connector
5 1
Socket connector pin assignment
B-coded (Reverse key)
Terminal
no.
5000
ø6.7
Red: V+
5 2
Circular
Connector
1
2
3
4
5
47.3
6 PCA-1557646
For DeviceNetTM
: DRAIN
(Plug)
ø14.8
Cable wire
colors
50
ø14.8
Terminal
no.
5000
EX120
5 1
ø6.7
5 PCA-1557633
For DeviceNetTM
(Socket)
50
ø7.8
Wiring
5000
ø7.7
1
ø7.8
:SLD
White: DB
Yellow: DG
Blue: DA
2
EX250
1
2
3
4
47.3
2 PCA-1567717
For CC-Link
(Plug)
ø14.8
Cable wire
colors
ø14.8
Terminal
no.
50
ø7.7
4
5000
EX500
2
ø14.8
44.5
1
Valve Manifold
Common
Specifications
Series SV
Communication Cable/Connector
Series SV
Between Sensor/Switch and Input Device
Fieldwireable Connector
Specifications
PCA-1557730
Part no.
PCA-1557743
PCA-1557756
M12
M8
M12
4
4
Product image/Pin assignment
1
1
M12: 4 poles
A-coded (Normal key)
Applicable cable
Wiring specifications Note)
3.0 to 5.0 mm
3.5 to 6.0 mm
4.0 to 8.0 mm
0.14 to 0.34 mm2/AWG26 to 22
0.34 to 0.75 mm2/AWG22 to 18
1.0 to 1.6 mm
0.7 to 1.3 mm
1.3 to 2.5 mm
Core wire diameter (Including insulating material)
Piercecon® connection
QUICKON-ONE connection
4A
60 V
Rated voltage
Rating/Performance
2
Plug
—
Rated current
250 V
≤5 mΩ
≥100 MΩ
Contact resistance
Insulation resistance
1.0 kV
Withstand voltage
1.4 kV
–40 to 85°C
Ambient temperature
–25 to 80°C
IP67 (Only with screw tightened)
Protection class
100
Allowable repeated insertion/withdrawal
200
Allowable number of repeated connection
between conductors of the same cross section
10
10 to 500 Hz/98 m/s2
Vibration resistance
Material
1
3
0.14 to 0.25 mm2/AWG26 to 24
0.25 to 0.34 mm2/AWG24 to 22
Cable O.D.
Connection type
2
M8: 3 poles
Key type
Wire gauge (Stranded
wire cross section)
4
Plug
Plug
Number of functional poles
3
3
Brass
Material of knurl
Zinc for die casting
CuZn (Au plating (Ni plating))
Contact (Surface treatment)
Polyamide (PA6.6)
Insulating material
Approx. 14 g
Weight (Mass)
Approx. 13 g
Approx. 15 g
Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire.
Dimensions
PCA-1557730
Fieldwireable connector (M8)
35.4
12
Terminal no.
3
M8
≈ 53
Terminal no.
ø16.3
ø14.8
4
M12
SPEEDCON
Wiring
Wire color
1
ø18.4
SW15
ø14.8
SW15
Black
Terminal no.
2
4
3
®
3
4
≈ 55
2
42
Brown
White
Blue
1
Plug connector
pin assignment
A-coded (Normal key)
PCA-1557756
Wire color
1
2
3
M12
SPEEDCON
Wiring
Plug connector
pin assignment
2
Fieldwireable connector (M12)
Brown
Blue
Black
1
3
4
1
4
SW11
PCA-1557743
Fieldwireable connector (M12)
Wire color
Brown
White
Blue
Black
1
3
4
Plug connector
pin assignment
A-coded (Normal key)
Wiring
Cable with Connector
PCA-1557769
Part no.
EX600
Specifications
PCA-1557772
M12
M8
M12: 4 poles
—
3m
Fixed cable length
Cable O.D.
Wire gauge (Stranded wire cross section)
4.7 ±0.15 mm
4.4 ±0.15 mm
0.34 mm2/AWG22
0.25 mm2/AWG24
4A
Rated current
250 V
Rated voltage
60 V
≤5 mΩ
≥100 MΩ
Insulation resistance
1.4 kV
Withstand voltage
Ambient Connector
Cable
1.0 kV
–25 to 90°C
Operating
–5 to 80°C
Fixed
–40 to 80°C
IP67 (Only with screw tightened)
Protection class
150 N/15 sec.
Cable retaining force
Circular
Connector
200
Allowable repeated insertion/withdrawal
250 N/15 sec.
10 to 500 Hz/98 m/s2
Vibration resistance
Material
EX120
Rating/Performance
Contact resistance
temperature
EX250
Wiring
specifications
M8: 3 poles
A-coded (Normal key)
Key type
EX500
Product image
Number of functional poles
Valve Manifold
Common
Specifications
Series SV
Between Sensor/Switch and Input Device
Zinc for die casting
Material of knurl
CuSn (Au plating (Ni plating))
Contact (Surface treatment)
Thermoplastic polyurethane (TPU)
Insulating material
Polyurethane Black (PUR Black)
Approx. 111 g
D-sub
Connector
Material of sheath
Weight (Mass)
Approx. 80 g
Dimensions
PCA-1557769
44
3000
46.8
2
1
2
3
4
ø14.8
ø4.7
ø14.8
1
M12
SPEEDCON
M12
SPEEDCON
4
3
Socket connector
pin assignment
A-coded (Normal key)
2
1
3
4
1
2
3
4
Wiring
Plug connector
pin assignment
A-coded (Normal key)
PCA-1557772
Cable with M8 connector (3 poles)
M8
ø4.4
ø10
38.7
ø10
3000
Single Valve
Sub-plate
34
M8
1
3
1
3
4
4
Wiring
3
1
4
Plug connector
pin assignment
®
43
Manifold
Specification Sheets
Socket connector
pin assignment
1
3
4
Valve Manifold
Flat Ribbon Cable Specifications
Cable with M12 connector (4 poles)
Series SV
Between Sensor/Switch and Input Device
U Connector
Specifications
PCA-1557785
Part no.
M12
M12
Product image
M12
2 x M12: 4 poles + PE – M12: 4 poles + PE
Number of functional poles
A-coded (Normal key)
Rating/Performance
Key type
Rated current
4A
Rated voltage
60 V
≤5 mΩ
Contact resistance
≥100 MΩ
Insulation resistance
1.0 kV
Withstand voltage
–25 to 90°C
Ambient temperature
IP67 (Only with screw tightened)
Protection class
200
Allowable repeated insertion/withdrawal
10 to 500 Hz/98 m/s2
Material
Vibration resistance
Zinc for die casting
Material of knurl
CuZn (Au plating (Ni plating))
Contact (Surface treatment)
Thermoplastic polyurethane (TPU)
Insulating material
Approx. 29 g
Weight (Mass)
Dimensions
PCA-1557785
Y connector
(2 x M12-M12)
Socket connector
pin assignment
A-coded (Normal key)
50.1
ø15
M12
SPEEDCON
.2
ø4
M12
SPEEDCON
17
Connection image
®
44
q
ø14.8
15.8
18
32.4
13
32.6
ø14.8
M12
SPEEDCON
w
51
2
4
3
5 1
2
4
3
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
Socket connector
pin assignment
A-coded (Normal key)
Wiring
5 2
1
3
4
Plug connector
pin assignment
A-coded (Normal key)
Valve Manifold
Common
Specifications
EX600
Decentralized Serial Wiring
IP67 protection
EX500
Series EX500
EX250
EX120
Tie-rod base
Cassette base
Circular
Connector
Applicable series
Cassette base manifold
SV1000/SV2000
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
D-sub
Connector
• Number of outputs: 16
• CC-Link, Ethernet/IP
Remote I/O, DeviceNet, PROFIBUS-DP
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
45
Manifold
Specification Sheets
®
Series SV
EX500 Decentralized Serial Wiring
Series EX500 Decentralized Serial System Configuration
A configuration of series EX500 serial system with series SV is shown below.
• One gateway unit can be configured with manifold valves (outputs) and input unit manifolds (inputs) for up to 16 inputs and
outputs per branch, with a maximum of four branches. (Maximum of 64 outputs and 64 inputs)
Series EX500 Decentralized Serial System Configuration
Various makes of PLC
Communication cable with connector
EX500-AC-
P. 58
Gateway unit
EX500-G1
Enclosure: IP65
P. 50
EX500 SERIES
MS
NS
SOL
PLC
Device
PE
GATEWAY UNIT
BUS
Net
TM
CONFORMANCE TESTED
24VDC
COM A
COM B
COM C
COM D
Power cable with connector
EX500-AP-
P. 59
Power
supply
Refer to "Specific Product
Precautions 3" on page
107 regarding connection
to the power supply.
Cable with M12 connectors
EX500-AC-
P. 58
Cable with M12 connectors
EX500-AC-
P. 58
Cable with M12 connectors
EX500-AC-
P. 58
Cable with M12 connectors
EX500-AC-
P. 58
®
46
Terminal plug
EX500-AC000-S
Attach a terminal plug when
an input unit is not connected.
EX600
Series SV manifold
SS5V-W10/16SAWD
Enclosure: IP67
P. 48
Input manifold
EEX500-IB1-
Enclosure: IP65
P. 52
B
B
EX500
A
Waterproof cap
EX500-AW
Included when shipped.
A
A
A
B
A
A
PWR COM
B
B
B
EX250
Cable with M12 connectors
EX500-AC-
P. 58
A
B
B
A
A
B
Circular
Connector
A
A
A
PWR COM
B
B
Cable with M12 connectors
EX500-AC-
P. 58
A
B
B
A
A
B
B
A
A
Cable with M12 connectors
EX500-AC-
P. 58
Relay output module
SV1000-60-5A-A
(See page 82.)
A
B
B
A
A
B
Single Valve
Sub-plate
A
A
PWR COM
B
Connection of sensors
with M8, M12 connectors
(auto switch, pressure switch, etc.)
B
Valve Manifold
Flat Ribbon Cable Specifications
A
PWR COM
B
D-sub
Connector
Connection of sensors
with M8, M12 connectors
(auto switch, pressure switch, etc.)
B
EX120
Connection of sensors
with M8, M12 connectors
(auto switch, pressure switch, etc.)
B
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Connection to a large solenoid valve, etc.
• A separate power supply is required.
• One or two outputs are available.
• Refer to page 82 for details.
47
Manifold
Specification Sheets
®
EX500
Decentralized
Serial Wiring
Series SV
How to Order
Mounting
Nil
Series
D
D0 Note)
D3
…
SV1000
SV2000
SV3000
SV4000
specified stations is required.
(Specify a rail longer than the
For 16 stations standard length.)
…
1
2
3
4
Direct mount
DIN rail mount (with DIN rail)
DIN rail mount (without DIN rail)
For 3 stations When a DIN rail longer than the
D16
Note) In case of D0, only DIN rail fittings are attached.
• Tie-rod base
SS5V 1 – W 10S A1W D – 05 U
–
–
–
–
• Cassette base
SS5V 1 – W 16S A1W D – 05 U
SV1000
SV2000
SI unit specification
Nil
3
16
A1W
For remote I/O
A2W
For DeviceNet/
PROFIBUS-DP/CC-Link
Ethernet/IP
0
Standard length
For 3 stations Specify a rail
longer than
the standard
For 16 stations length.
…
Enclosure
IP67 specification
…
1
2
DIN rail length
Series
Without SI unit
Valve stations
P, E port position
Note
02
Stations
2 stations
Double wiring specification
…
…
08
02
8 stations
2 stations
…
…
Symbol
16 16 stations
Note 1)
U
D
B
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 16 stations)
Note 2)
Supply/Exhaust block
assembly specification
Specified layout
(Up to 16 solenoids possible.)
Note 1) Double wiring specification: Single, double and 3
position solenoid valves can be used on all manifold
stations.
Use of a single solenoid will result in an unused
control signal. If this is not desired, order with a
specified layout.
Note 2) Specified layout: Indicate wiring specifications on a
manifold specification sheet.
(Note that double and 3 position valves cannot be
used where single solenoid wiring has been
specified.)
Nil
S∗
R
RS∗
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
∗ When the built-in silencer type is used, keep the
exhaust port from coming in direct contact with
water or other liquids.
A, B port size (inch)
A, B port size (metric)
Symbol
C3
C4
C6
C4
C6
C8
C6
C8
C10
C8
C10
C12
02
03
02F
03F
M
®
48
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Rc 1/4
Rc 3/8
G 1/4
G 3/8
A, B ports mixed
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
ø12
One-touch fitting
Rc 3/8
G 3/8
SV4000
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
N9
N11
02N
03N
02T
03T
M
A, B port
ø1/8" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
NPT 1/4
NPT 3/8
NPTF 1/4
NPTF 3/8
A, B ports mixed
P, E port
Applicable series
ø5/16"
One-touch fitting
SV1000
ø3/8"
One-touch fitting
SV2000
ø3/8"
One-touch fitting
SV3000
ø3/8"
One-touch fitting
NPT 3/8
SV4000
NPTF 3/8
∗ In case of mixed specification (M), indicate separately on a manifold
specification sheet.
EX600
How to Order Manifold Assemblies (Order Example)
Example (SV1000)
Double solenoid
Manifold
SS5V1-W16SA1WD-06B-C6 (1 set)
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
SV1200-5FU (2 sets)
Single solenoid
EX500
SV1100-5FU (4 sets)
U
si
de
M
R
CO
PW
SS5V1-W16SA1WD-06B-C6 ……… 1 set (manifold part no.)
∗ SV1100-5FU ……… 4 sets (single solenoid part no.)
∗ SV1200-5FU ……… 2 sets (double solenoid part no.)
EX250
D
D
ns
tio
ta
S
D
D
D
D
3
2
EX120
1
D
de
si
How to Order Solenoid Valves
– 5 F
–
Note) Available with manifold block for station
additions. Refer to pages 77 and 81.
Circular
Connector
SV 1 1 0 0
Series
SV1000
SV2000
SV3000
SV4000
Manual override
Nil: Non-locking push type
D-sub
Connector
1
2
3
4
D: Slotted locking type
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Valve Manifold
Flat Ribbon Cable Specifications
1
2
3
4
5
A
B
C
Light/Surge voltage suppressor
U
R
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
With light and surge voltage suppressor
With surge voltage suppressor
Pilot specification
Nil
R
Internal pilot
External pilot
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Rated voltage
5
24VDC
Single Valve
Sub-plate
Back pressure check valve
Nil
K
None
Built-in
∗ Built-in back pressure check valve type
is applicable to series SV1000 only.
∗ Effective area of the built-in back
pressure check valve type is reduced
approximately 20%.
®
49
Manifold
Specification Sheets
∗ Back pressure check valve is not
available for 3 position closed center and
3 position pressure center.
Series SV
EX500 Decentralized Serial Wiring
Decentralized serial wiring
• Valve manifold and input unit manifold can be connected around the GW unit.
• Compatible with various protocols by replacing the GW unit.
Inputs/Outputs
• Compatible with 64-digital-outputs (16 points x 4 branches) and 64-digital-inputs (16 points x
4 branches).
Enclosure
• GW unit, Input unit manifold: IP65
• Valve manifold including SI unit: IP67
How to Order GW Unit
GW Unit
EX500
G DN1
Communication protocol
DN1
PR1A
MJ1
EN1
DeviceNet
PROFIBUS-DP
CC-Link
EtherNet/IP
Remote I/O
AB1-X1 (Rockwell Automation Inc.)
GW Unit Specifications
Model
Applicable PLC/
Communication protocol
Communication speed
EX500-GDN1
EX500-GPR1A
EX500-GMJ1
EX500-GEN1
EX500-GAB1-X1
DeviceNet
Release2.0
PROFIBUS-DP
(IEC61158, IEC61784)
CC-Link
Ver.1.10
EtherNet/IP
Release1.0
Remote I/O
(Rockwell Automation Inc.)
125 k/250 k/
500 kbit/sec
9.6 k/19.2 k/
45.45 k/93.75 k/
187.5 k/500 kbit/sec
1.5 M/3 M/
6 M/12 Mbit/sec
156 k/625 kbit/sec
2.5 M/5 M/
10 Mbit/sec
10 M/100 Mbit/sec
57.6 k/115.2 k/
230.4 kbit/sec
Power supply
for input and
internal control
Power supply voltage
21.6 to 26.4 VDC
Internal current consumption
200 mA or less (GW unit)
Power supply
for output
Power supply
voltage
Power supply for
communication
Power supply voltage
11 to 25 VDC
Internal current consumption
50 mA or less
22.8 to 26.4 VDC
—
—
Number of inputs
Connection input device
Input
64 points (16 points x 4 branches)
The EX500 series input unit manifold (connection from communication port A to D)
Supply voltage
24 VDC
Supply current
Max. 2.8 A (Max. 0.7 A per branch)
Number of outputs
Connection output device
Output
64 points (16 points x 4 branches)
The EX500 series manifold including SI unit (connection from communication port A to D)
Supply voltage
24 VDC
Supply current
Branch cable length
Max. 3.0 A
5 m or less between connected devices (total extension 10 m or less)
Enclosure
Operating temperature range
IP65
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range
Environmental
resistance
Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage
1000 VAC for 1 min. between whole charging part and case
Insulation resistance
2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard
CE marking (CSA)
Weight
Accessory: Waterproof cap (for M12 connector socket)
®
50
EX500-AWTS (4 pcs.)
EX500-AWTS (5 pcs.)
470 g
EX500-AWTS (4 pcs.)
EX500-AWTS (5 pcs.)
EX500-AWTS (4 pcs.)
COM B
COM C
Branch connector Note 2)
Power source
connector Note 1)
COM D
EX500 SERIES
RUN
24VDC
COM A
Marker: BN-WH
(Made by Phoenix Contact)
10
46
48.8
10
PE
EX500 SERIES
PWR
SOL
Switch protective
cover
Communication
connector
(M12, 4 pins,
socket type D)
148
Position indicator LED
R2
.6
GATEWAY UNIT
LAN
LINK
R2
.6
100
COM B
COM C
Power source
connector Note 1)
COM D
24VDC
Marker: BN-WH
(Made by Phoenix Contact)
COM A
Branch connector Note 2)
COM B
COM C
COM D
D-sub
Connector
Branch connector Note 2)
88
NS
68
MS
12
12
68
88
L ERR.
COM A
EX500 SERIES
PWR
L RUN
M3
PE terminal
Circular
Connector
GATEWAY UNIT
IN
M3
PE terminal
R2
.6
Position indicator LED
24VDC
EX120
Switch protective
cover
Bus adapter
Power source
connector Note 1)
COM D
EX500-GEN1 (EtherNet/IP)
148
LINK
COM C
160
136
EX500-GMJ1 (CC-Link)
OUT
COM B
Branch connector Note 2)
160
LINK OUT
(M12, 5 pins, socket)
68
DIA
OUT
88
BF
136
LINK IN
(M12, 4 pins, plug)
R2
.6
SOL
BUS
EX250
Marker: BN-WH
(Made by Phoenix Contact)
GATEWAY UNIT
IN
46
COM A
Communication
connector
(M12, 5 pins,
socket reverse key)
M3
PE terminal
R2
.6
24VDC
88
12
68
SOL
Position indicator LED
49.9
Power source
connector Note 1)
R2
.6
148
R2
.6
R2
.6
PE
EX500 SERIES
MS
NS
Communication
connector
(M12, 5 pins, plug
reverse key)
EX500
GATEWAY UNIT
BUS
M3
PE terminal
PE
148
Position indicator LED
Switch protective
cover
EX500-GPR1A (PROFIBUS-DP)
PE
Communication
connector
(M12, 5 pins, plug)
Switch protective
cover
12
EX500-GDN1 (DeviceNet)
EX600
GW Unit Dimensions / Parts Description
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Marker: BN-WH
(Made by Phoenix Contact)
160
136
46
48.8
10
93.5 or less
46
48.8
136
Valve Manifold
Flat Ribbon Cable Specifications
10
160
EX500-GAB1-X1
(Remote I/O (Rockwell Automation Inc.))
Switch protective cover
Communication
connector
(M12, 4 pins, plug)
148
R2
.6
Position indicator LED
GATEWAY UNIT
PE
EX500 SERIES
RUN
SOL
R2
.6
COM A
Branch connector Note 2)
COM B
COM C
COM D
Marker: BN-WH
(Made by Phoenix Contact)
160
®
51
Manifold
Specification Sheets
46
136
10
24VDC
Single Valve
Sub-plate
12
68
88
COM
ERR
Power source
connector Note 1)
Note 1) Power supply connector specification
(M12, 5 pins, plug)
Note 2) Branch connector specification
(M12, 8 pins, socket)
48.8
BUS
M3
PE terminal
Series SV
EX500 Decentralized Serial Wiring
How to Order Input Manifold
How to Order Input Block
Input Unit Manifold
EEX500 IB1 E 8
EX500 IE 1
Block type
Connector type
M8 connector
M12 connector
M8, M12 mixed
1
1 station
...
...
E
T
M
1
2
3
4
5
6
Stations
8
8 stations
M8 connector, PNP specification
M8 connector, NPN specification
M12 connector, PNP specification
M12 connector, NPN specification
8 points integrated type, M8 connector, PNP specification
8 points integrated type, M8 connector, NPN specification
Applicable GW unit
Nil
DeviceNet, PROFIBUS-DP
CC-Link, EtherNet/IP
-X1
Remote I/O
(Rockwell Automation Inc.)
Input unit
Applicable GW unit
Nil
DeviceNet, PROFIBUS-DP
CC-Link, EtherNet/IP
-X1
Remote I/O
(Rockwell Automation Inc.)
Input block (M8 connector)
Input block (M12 connector)
End block
DIN rail
8 points integrated type input block (M8 connector)
How to Order Input Unit Manifold [Ordering Example]
When ordering an input unit manifold, enter the Input manifold part no. + Input block part no. .
The Input unit , End block and DIN rail are included in the input manifold. Refer to the indications below.
Example 1) M8 input block only
Block part no.
entry
Input unit side
Input unit side
End block side
C
IN
JA
TY
PA
N
R
PE
1
US
E
VO X50
LT
IP AG 0-IE
CO E
SE DE 24VD 5 (P
RI
C/
AL
24 NP
No
IP65 0mA )
.
MA
DE
JA
Input block
EX500-IE4 (4 sets)
E
VO X5
IN LTAG00
IP PUT E -IB
SECODE 24VD1
RI
AL
16 C/
No IP 650m
.
A
65
MA
C
IN
TY
PA
N
R
PE
1
US
EX
LT 50
VO
IP AGE 0-IE
CO
24 5
SE DE
VD (P
RIAL
C/
24 NP
No
IP65 0mA )
.
MA
C
DE
TY
IN
PE US
JA
PA
1
N
R
Input manifold
EEX500-IB1-T4 (1 set)
Input unit side
Input block
EX500-IE5 (2 sets)
EX
VO 50
LT
INPU
AG 0IP T E 24 IB1
VD
SECODE
RIAL
16 C/65
0m
No IP
A
.
65
MA
DE
Example 2) M12 input block only
Input manifold
EEX500-IB1-E8 (1 set)
DE
C
IN
JA
TY
PA
N
PE
1
EEX500-IB1-E8 ...... 1 set
∗ EX500-IE5 ........... 2 sets
EX
50
0-
VO
IE
LTA (P
NP 3
IP
CO GE
DE 24V)
DC
/60
C
mA
TY
IP6
PE US
5
EX
50
R
1
MA
DE
IN
TY
AN
EX
mA
IP6
5
R
PE
US
1
MA
DE
IN
50
0-IE
VO
LTA (P
NP 3
IP
CO GE
DE 24V)
DC
C
/60
EX
50
mA
IP6
5
TY
PE US
1
R
JAP
AN
MA
DE
IN
0-IE
VO
LTA (P
NP 3
IP
CO GE
DE 24V)
DC
C
/60
mA
TY
IP6
PE US
5
R
JAP
AN
1
End block side
Input unit side
Input manifold
EEX500-IB1-E8 (1 set)
Input block
EX500-IE1 (8 sets)
E
VO X50
LT
INPU
AG 0IP T E 24 IB1
VD
SECODE
RIAL
16 C/65
0m
No IP
A
.
65
MA
C
DE
TY
IN
PE US
JA
PA
1
N
R
EX
24VDC
500
(PN -IE1
P)
MA
DE
R
US
/IP65
Input manifold
EEX500-IB1-M6 (1 set)
Input block
EX500-IE1 (4 sets)
Input unit side
500
(PN -IE1
P)
/60mA
C
DE
R
IN
US
/IP65
EX
TYP
E1
JAP
24VDC
AN
MA
C
DE
IN
500
(PN -IE1
P)
/60mA
/IP65
R
US
JAP
EX
TYP
E1
24VDC
AN
MA
500
(PN -IE1
P)
/60mA
C
DE
R
IN
US
JAP
/IP65
EX
TYP
E1
24VDC
AN
MA
500
(PN -IE1
P)
/60mA
C
DE
/IP65
R
IN
EX
TYP
E1
US
JAP
500
(PN -IE1
P)
24VDC
AN
MA
/60mA
/IP65
R
C
DE
IN
US
EX
TYP
E1
JAP
24VDC
AN
500
(PN -IE1
P)
/60mA
MA
C
DE
R
IN
US
JAP
/IP65
EX
TYP
E1
AN
24VDC
500
(PN -IE2
P)
/60mA
MA
C
R
DE
US
IN
/IP65
TYP
E1
JAP
AN
MA
DE
IN
End block side
JAP
Example 3) M8, M12 mixed
EX
TYP
E1
24VDC
MA
IN
AN
/60mA
C
EEX500-IB1-T4 ...... 1 set
∗ EX500-IE4 ........... 4 sets
0-
VO
IE
LTA (P
NP 3
IP
CO GE
DE 24V)
DC
/60
C
JAP
EEX500-IB1-E8 ...... 1 set
∗ EX500-IE1 ........... 8 sets
JAP
AN
End block side
Input block
EX500-IE3 (2 sets)
E
VO X50
IN LTAG 0IP PUT E IB1
SECODE 24VD
RI
AL
16 C/65
No IP
0m
.
65
A
MA
DE
C
IN
JA
PA
N
TY
R
EX
PE US
1
24VDC
500
(PN -IE1
P)
/60mA
C
R
US
/IP65
EX
500
(PN -IE1
/60mA P)
TYP
E1
24VDC
MA
C
R
DE
IN
US
/IP65
EX
TYP
E1
JAP
24VDC
AN
Input manifold
EEX500-IB1-E6 (1 set)
Input block
EX500-IE5 (1 set)
Input block
EX500-IE1 (2 sets)
Input unit side
E
VO X
5
IN LTAG00-I
IP PUT E 24 B1
SECODE
VD
RI
16 C/65
AL
0m
No IP
.
A
65
MAD
C
R
E IN
TY
PE US
JA
PA
1
N
E
VO X5
LT 0
IP AG 0-IE
CO E
SE DE 24VD5 (P
RI
C/24 NP
AL
No
.
IP65 0mA )
MAD
C
R
E IN
TY
PE US
JA
PA
1
N
EX
500
24V (PN -IE1
DC/6 P)
0mA
/IP6
US
5
C
R
EX
TYP
E1
MA
DE
500
24V (PN -IE1
DC/6 P)
0mA
/IP6
US
5
C
R
IN
TYP
JA
E1
PA
NMA
DE
IN
JA
PA
N
EEX500-IB1-E6 ...... 1 set
∗ EX500-IE5 ........... 1 set
∗ EX500-IE1 ........... 2 sets
End block side
®
52
500
(PN -IE1
P)
/60mA
MA
C
R
DE
IN
US
JAP
/IP65
TYP
E1
AN
MA
DE
C
R
IN
US
JAP
AN
EX
50
0-
VO
IE
LTA (P
IP
NP 3
CO GE
DE 24V)
DC
C
/60
mA
TY
IP6
PE US
5
R
1
MA
DE
IN
EX
50
0-IE
VO
LTA (P
NP 3
IP
CO GE
DE 24V)
DC
C
/60
mA
TY
IP6
PE US
5
R
JAP
AN
1
MA
DE
IN
JAP
AN
EEX500-IB1-M6 ...... 1 set
∗ EX500-IE1 ........... 4 sets
∗ EX500-IE3 ........... 2 sets
End block side
Note) • Since the 8 points integrated type input block is
equivalent to the length of four stations on an M8 input
block, pay attention to the number of stations on an
input manifold.
• When an input block layout becomes complicated,
indicate in the input unit manifold specification sheet.
EX500-IB1 (-X1)
Model
100 mA or less
Internal current consumption
Number of inputs
16 points
Connection block
The EX500 series input block (possible to be positioned with others)
Connection block
stations
2-input, input block: Max. 8 stations
8-input, input block: Max. 2 stations
IP65
Enclosure
Operating temperature range
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range
Operating, Stored: 35 to 85%RH (with no condensation)
EX250
Environmental
resistance
EX500
Input
specification
EX600
Input Unit Specifications
1000 VAC for 1 min. between whole charging part and case
Withstand voltage
Insulation resistance
2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
EX120
150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Impact resistance
CE marking, UL (CSA)
Standard
100 g (Input unit + End block)
Weight
Input type
EX500-IE1 (-X1)
EX500-IE2 (-X1)
EX500-IE3 (-X1)
EX500-IE4 (-X1)
EX500-IE5 (-X1)
EX500-IE6 (-X1)
PNP input
NPN input
PNP input
NPN input
PNP input
NPN input
2 points
Number of inputs
24 VDC
Input device supply current
Max. 480 mA/Input unit manifold
Approx. 5 mA
Rated input current
Green LED (Lights when power is turned ON.)
Display
Connector on the
input device side
M8 connector (3 pins, plug)
M12 connector (4 pins, plug)
M8 connector (3 pins, plug)
Operating temperature range
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range
Operating, Stored: 35 to 85%RH (with no condensation)
1000 VAC for 1 min. between whole charging part and case
Withstand voltage
Insulation resistance
2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
150 m/s2 , in each X, Y, Z direction, 3 times (De-energized)
Impact resistance
CE marking, UL (CSA)
Standard
Weight
20 g
40 g
55 g
EX500-AWES (2 pcs.)
—
EX500-AWES (8 pcs.)
—
EX500-AWTS (2 pcs.)
—
Single Valve
Sub-plate
(for M8 connector socket)
Accessory:
Waterproof cap (for M12 connector socket)
Valve Manifold
Flat Ribbon Cable Specifications
IP65
Enclosure
Environmental
resistance
8 points
Input device supply voltage
D-sub
Connector
Input
specification
Circular
Connector
Input Block Specifications
Model
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
53
Manifold
Specification Sheets
®
Series SV
EX500 Decentralized Serial Wiring
Input Unit Manifold Dimensions / Parts Description
1in = 25.4mm
Input block (M8) only
Connector for input device connection
(M8, 3 pins, socket)
47
8
DIN rail
21
49
35
5.5
Branch connector
(M12, 8 pins, plug)
(Pitch)
P = 12
31
(L4)
L3
L2
Position indicator LED
5
(Rail mounting pitch: 12.5)
R
C
US
TYPE1
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
R
R
MADE IN JAPAN
MADE IN JAPAN
MADE IN JAPAN
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
R
MADE IN JAPAN
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
R
R
MADE IN JAPAN
MADE IN JAPAN
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
R
MADE IN JAPAN
EX500-IE1
(PNP)
24VDC/60mA/IP65
TYPE 1
C
US
R
R
MADE IN JAPAN
39.7
24VDC/650mA
16
IP65
(7.5)
EX500-IB1
VOLTAGE
INPUT
IP CODE
SERIAL NO.
Marker: BN-WH
(Made by Phoenix Contact)
32.2
44.2
L1
MADE IN JAPAN
(mm)
Rail length L1
Input block (M12) only
3
2
1
Stations
98
110.5 123
100
Mounting pitch L2
87.5
Manifold length L3
74
86
98
L4
12
12
12.5
4
5
135.5 148
112.5 125
110
12.5
6
7
160.5 173
137.5 150
8
185.5
162.5 175
146
158
122
134
13
13
13.5
6
7
8
185.5 210.5 223
248
13.5
Branch connector
(M12, 8 pins, plug)
Connector for input
device connection
(M12, 4 pins, socket)
47
31
(Pitch)
P = 20
DIN rail
25
(L4)
5
EX500-IB1
VOLTAGE
INPUT
IP CODE
EX500-IE3
EX500-IE3
24VDC/650mA
16
IP65
R
C
US
TYPE1
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
EX500-IE3
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
C
TYPE1
MADE IN JAPAN
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
C
SERIAL NO.
C
MADE IN JAPAN
EX500-IE3
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
C
TYPE1
TYPE1
MADE IN JAPAN
EX500-IE3
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
C
TYPE1
MADE IN JAPAN
EX500-IE3
C
TYPE1
MADE IN JAPAN
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
C
TYPE1
MADE IN JAPAN
EX500-IE3
EX500-IE3
(PNP)
VOLTAGE 24VDC/60mA
IP CODE
IP65
R
US
R
US
C
TYPE1
MADE IN JAPAN
(7.5)
44.2
L1
US
46.9
Marker: BN-WH
(Made by Phoenix Contact)
(Rail mounting pitch: 12.5)
32.2
L3
L2
Position
indicator LED
60
35
31
5.5
8
TYPE1
MADE IN JAPAN
MADE IN JAPAN
(mm)
Stations
Rail length L1
®
54
2
3
4
110.5 123
148
173
1
Mounting pitch L2
100
Manifold length L3
82
102
L4
12
12
5
112.5 137.5 162.5 175
200
212.5 237.5
162
182
202
13
13
122
12.5
142
12.5
13.5
222
13.5
EX600
Input Unit Manifold Exploded View
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
w
e
q
EX500
r
EX250
EX120
t
Circular
Connector
y
Parts List
No.
Part no.
For standard
For RIO
Description
Note
Input unit
EX500-IB1
EX500-IB1-X1
2
Input block (M8 connector)
EX500-IE
EX500-IE-X1
3
Input block (M12 connector)
EX500-IE
EX500-IE-X1
PNP specification ... : 1, NPN specification ... : 2
PNP specification ... : 3, NPN specification ... : 4
4
8 points integrated type input block (M8 connector)
EX500-IE
EX500-IE-X1
PNP specification ... : 5, NPN specification ... : 6
5
End block
6
DIN rail
D-sub
Connector
1
EX500-EB1
VZ1000-11-1-
: No. based on L dimension (Refer to the table below.)
Valve Manifold
Flat Ribbon Cable Specifications
How to add input block stations
z Loosen the screws a (2 places) that hold the end block.
x Separate the blocks at the locations where stations are to be added.
c Attach the additional blocks to the DIN rail, and connect the blocks so that they fit together securely.
v While holding the blocks together so that there are no gaps between them, secure them to the DIN rail by tightening the screws a .
Note: Be sure to tighten the round head combination screw with the prescribed tightening torque.
DIN Rail L Dimensions [mm]
Stations
M8 input block (m)
0
2
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
2
2
3
4
5
6
7
8
3
4
5
6
7
8
9
4
6
7
8
9
10
5
7
8
9
10
6
9
10
11
7
10
11
8
12
Connector type
For M (m + n = 2 to 8)
L dimensions
No. L dimension No. L dimension
0
98
7
185.5
1
110.5
8
198
2
123
9
210.5
3
135.5
10
223
4
148
11
235.5
5
160.5
12
248
6
173
Connector type
For T (n = 1 to 8)
®
55
Manifold
Specification Sheets
1
Connector type
For E (m = 1 to 8)
Single Valve
Sub-plate
M12 input block (n)
0
1
Series SV
EX500 Decentralized Serial Wiring
How to Order SI Unit
SI Unit
EX500
Applicable solenoid valve:
SV series
S001
Applicable GW unit
Nil
DeviceNet, PROFIBUS-DP
CC-Link, EtherNet/IP
-X1
Remote I/O
(Rockwell Automation Inc.)
Applicable solenoid valve: SV series
SI Unit Specifications (SV)
EX500-S001 (-X1)
Model
Internal current consumption
100 mA or less
Number of outputs
16 points
Solenoid valve (single, double)
Relay output module (1 ouput, 2 outputs)
Connection block
Output
specification
Double solenoid valve, relay output module (2 outputs): Max. 8 stations
Single solenoid valve, relay output module (1 output): Max. 16 stations
Connection block stations
Max. 0.65 A
Connection block supply current
IP67
Enclosure
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating temperature range
Operating humidity range
Environmental
Withstand voltage
resistance
Insulation resistance
Operating, Stored: 35 to 85%RH (with no condensation)
1000 VAC for 1 min. between whole charging part and case
2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard
CE marking, UL (CSA)
Weight
115 g
Accessory: Waterproof cap (for M12 connector socket)
EX500-AWTS (1 pc.)
SI Unit Dimensions / Parts Description
EX500-S001 (-X1)
Position indicator LED
79.4
28.6
15.5
®
56
Branch connector
(M12, 8 pins, socket)
Branch connector
(M12, 8 pins, plug)
39
54.5
68.5
q Connector for
communication
e Power cable with connector
(for GW unit)
w Cable with M12 connector
u Output block
EX500
y Waterproof cap
(for socket)
EX600
Options
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
i Power block
EX250
Circular
Connector
o Cable with connector
for output entry
EX120
!0 Power cable
with connector
(for power block)
y Waterproof cap (for socket)
D-sub
Connector
r Terminal plug
Valve Manifold
Flat Ribbon Cable Specifications
t Waterproof cap (for plug)
Single Valve
Sub-plate
57
Manifold
Specification Sheets
®
Series SV
EX500 Decentralized Serial Wiring
q Communication connector
w Cable with M12 connector
For Remote I/O type GW unit
EX500 AC 030 SSPS
EX500 AC000
AB
Cable length (l)
003
005
010
030
050
ø14.2
M12
2
4
3
43.2
ø14.9
1
300 [mm]
500 [mm]
1000 [mm]
3000 [mm]
5000 [mm]
Applicable cable size
Connector specification
ø6 (ø5 to ø6)
SSPS Socket side: Straight, Plug side: Straight
SAPA Socket side: Angle, Plug side: Angle
For DeviceNet type GW unit
EX500 AC 050 DN
Straight connector type
Cable length (l)
l
1000 [mm]
5000 [mm]
52
48
M12
ø16
ø7
M12
ø6
010
050
ø14.9
ø14.9
M12
8
l
1
2
4
5
4
Socket connector
pin arrangement
1
2
3
4
5
6
7
8
2
1
7
3
6
4
5
Plug connector
pin arrangement
Connections
3
Connections
Angle connector type
For EtherNet/IP type GW unit
PSRJ
Cable length (l)
020
2000 [mm]
M12
28.3
EX9 AC 020 EN
M12
31.3
Connector specification
ø6.7
Terminal no.
RJ-45
8
1
2
7
47.3
2
1
3
4
Terminal no.
1
2
3
4
Socket connector
pin arrangement
l
45
Core wire
Terminal no. colors
1
2
3
4
5
6
7
8
White
Orange
White
Connections (Straight cable)
Pair
4
5
Socket connector
pin arrangement
1
2
3
4
5
6
7
8
Pair
Green
Shield
®
3
6
Plug connector
pin arrangement
31.3
l
PSRJ M12 plug (straight)⇔RJ-45 connector
M12
32.3
Socket connector
pin arrangement
58
8
White
Brown
Green
Yellow
Gray
Pink
Blue
Shield
ø6
4
3
5
: DRAIN
Red: V+
Black: V–
White: CAN H
Blue: CAN L
3
Core wire colors
1
2
3
4
5
6
7
8
2
6
Core wire colors
1
2
1
7
Terminal no.
5
Terminal no.
50
40.7
Core wire colors
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
Connections
White
Brown
Green
Yellow
Gray
Pink
Blue
Shield
8
2
1
3
7
4
6
5
Plug connector
pin arrangement
e Power cable with connector (for GW unit)
r Terminal plug
EX500
This is used where an input manifold (input unit/input block) is not being
used.
(If a terminal plug is not used, the GW unit is COM LED will not light up.)
AP 050 S
Cable length (l)
Connector specification
EX500
Straight
Angle
S
M12
8
Straight connector type
2
1
3
ø6
7
4
EX250
M12
AC000
ø16
S
A
1000 [mm]
5000 [mm]
EX500
010
050
6
5
Plug connector
pin arrangement
ø14.9
18
44.7
34
30
48
5
50
t Waterproof cap: M12 connector (for plug)
l
2
4
5
EX120
1
Use this on ports that are not being used for an M12 connector (plug).
Use of this waterproof cap maintains the integrity of the IP65 enclosure.
3
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M12: 0.1 N폷m)
Terminal no.
EX500
Core wire colors
AWTP
3
4
5
9.4
ø14.9
Brown: 0 V (Solenoid valve power supply)
White: 24 VDC +10%/–5% (Solenoid valve power supply)
Blue: 0 V (Input and control power supply)
Black: 24 VDC ±10% (Input and control power supply)
Gray: PE
1
Circular
Connector
Socket connector
pin arrangement
2
D-sub
Connector
Connections
y Waterproof cap: M8, M12 connector
(for socket) / Accessory
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05 N폷m,
For M12: 0.1 N폷m)
ø6
Use this on ports that are not being used for M8 and M12 connectors
(socket).
Use of this waterproof cap maintains the integrity of the IP65 enclosure.
(Included with each unit.)
30
31.3
l
1
2
4
3
5
EX500
AW
50
Connector type
ES M8 connector (for socket), 10 pcs.
TS M12 connector (for socket), 10 pcs.
11
3
4
5
Connections
M8 x 1
M12 x 1
6.6
M8 connector (for socket)
10.2
M12 connector (for socket)
®
59
Manifold
Specification Sheets
Brown: 0 V (Solenoid valve power supply)
White: 24 VDC +10%/–5% (Solenoid valve power supply)
Blue: 0 V (Input and control power supply)
Black: 24 VDC ±10% (Input and control power supply)
Gray: PE
2
14
Core wire colors
10.8
1
Single Valve
Sub-plate
Terminal no.
14
Socket connector
pin arrangement
Valve Manifold
Flat Ribbon Cable Specifications
M12
28.3
Angle connector type
5
EX600
Options
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Series SV
EX500 Decentralized Serial Wiring
u Output block / i Power block
Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output / 1-output block (M12 connector)
• + common / – common are standardized.
• Able to drive by max. 0.5 A per point. (EX9-OEP)
Power block
Output block
How to Order Power Block
How to Order Output Block
EX9
OE T 1
EX9
Output specification
1
2
Option/Part No.
PNP output (–COM.)
NPN output (+COM.)
Description
Power supply type
T
P
Internal power supply method
(for low-wattage load)
Integrated power supply method
(for high-wattage load) Note)
Note) Required to connect with a power block.
SI Unit Part No.
SI unit part no.
EX500-Q002
EX500-Q102
Output
+COM.
Applicable model
EX9-OET2, EX9-OEP2
–COM.
EX9-OET1, EX9-OEP1
Option/Part No.
Description
Part no.
Waterproof cap
EX500-AWTS
Cable with connector
for output entry
EX9-AC-7
Power block
EX9-PE1
®
60
Applicable model
OET
OEP
PE1
Note
Refer to page 20.
Order separately: 10 pcs.
Refer to page 23.
Order separately.
Refer to page 21.
Order separately.
Part no.
Note
Waterproof cap
Refer to page 20.
EX500-AWTS When ordering separately: 10 pcs.
Power cable with
connector
EX9-AC-1
Refer to page 23,
Order separately.
EX600
Options
Output Block Specifications
EX9-OET1
Model
EX9-OET2
40 mA or less
Internal current consumption
PNP output (–COM.)
NPN output (+COM.)
Power supply method
Internal power supply method
NPN output (+COM.)
Integrated power supply method (Power block: supplied from EX9-PE1)
24 VDC
Output device supply voltage
Max. 42 mA/point (1.0 W/point)
Max. 0.5 A/point (12 W/point)
EX250
Output device supply current
PNP output (–COM.)
2 points
Number of outputs
Yellow LED (Lights when power is turned ON.)
Display
Connector on the
output device side
Enclosure
Operating temperature range
Withstand voltage
M12 connector (5 pins, plug)
IP67
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating, Stored: 35 to 85%RH (with no condensation)
1500 VAC for 1 min. between whole charging part and case
Insulation resistance
10 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
100 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Circular
Connector
Standard
EX120
Operating humidity range
CE marking, UL (CSA)
Weight
EX500
Output type
Environmental
resistance
EX9-OEP2
M12 connector (5 pins)
Output connector
Output
specification
EX9-OEP1
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
120 g
Power Block Specifications
Output block (for high-wattage load)
Connection block
Connection block stations
Power supply for
output and internal
control
Power supply voltage
Internal power consumption
Output block: Max. 8 stations
22.8 to 26.4 VDC
20 mA or less
Enclosure
IP67
Operating temperature range
Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range
Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage
1500 VAC for 1 min. between whole charging part and case
Insulation resistance
10 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
Standard
Weight
CE marking, UL (CSA)
120 g
EX500-AWTS (1 pc.)
Single Valve
Sub-plate
Accessory: Waterproof cap (for M12 connector socket)
100 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Valve Manifold
Flat Ribbon Cable Specifications
Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40°C, and do not bundle the cable.)
Supply current
Environmental
resistance
EX9-PE1
D-sub
Connector
Model
61
Manifold
Specification Sheets
®
Series SV
EX500 Decentralized Serial Wiring
Output Block Dimension
Power Block Dimension
Position indicator LED
80.3
72.6
Position indicator LED
PWR
PW
Connector for
output device connection
59.8
59.8
Power supply input connector
(M12, 5 pins, plug)
22.2
43.2
(M12, 5 pins, plug)
43.2
Power supply connecor
(unused)
21.2
22.2
21.2
21
21
26.7
26.7
We sell this product individually. Please place an order separately.
You are requested to connect it to an SI unit and a valve manifold.
When using the output block only (valve manifold is unused.), place an order for an end plate (!1 EX9-EA03) separately for connection.
Refer to the separate technical instruction manual for connection, wiring, installation, optional goods and cable, etc.
l
o Cable with connector for output entry
52
M12
AC 030 7
Cable length (l)
010
030
1000 [mm]
3000 [mm]
5
2
1
3
4
Terminal no.
2
4
1
5
5
50
Connections
l
!0 Power cable with connector (for power block)
48.1
M12
010
030
050
1000 [mm]
3000 [mm]
5000 [mm]
5
1
2
4
3
Terminal no.
2
4
Socket connector
pin arrangement
Brown
White
Blue
Black
Gray
3
5
Connections
R2
2x
EA03
12.5
EX9
1
.3
66
!1 End plate
Core wire colors
13.2
60
10
75
®
6
18
ø6.4
AC 050 1
Cable length (l)
62
30
Brown
White
Blue
Black
Gray
3
Plug connector
pin arrangement
EX9
Core wire colors
ø6.4
EX9
30
5
50
• Cassette base manifold:
SS5V1-W16SAWD - Stations
U
D
B
1in = 25.4mm
C3, N1
N3
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
4A
2B
4A
2B
4
59
45.5
4A
2B
35
2
P
PE
x
PE
2B
29.2
52.7
1
P
C2
4A
E
B
1
A
35
E
1
P
4A
C2
4A
4A
4A
4
E
B
2B
2B
2B
2B
35
2
P
1
X
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
8.4
A
18.1
35
22.3
28.6
23
12.6
10
With external pilot specification
46.7
11.8
E
13.5
EX500
(Pitch)
P = 10.5
C1
C1
2-M12
U side
(C6: 3.2)
(N7: 7)
SI unit
9.5
Circular
Connector
(4.9)
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
(L4)
L3
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
26.2
36.9
35
42.3
58.4
PWR COM
A
B
A
B
A
A
A
A
5.5
A
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
Silencer (air discharge port)
(with built-in silencer specification)
)
L2
Valve Manifold
Flat Ribbon Cable Specifications
(
D-sub
Connector
92.2
83.7
47.3
28.8
18
B
B
B
B
B
31.2
8
DIN rail holding screw
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Station 1)
63
48
19.7
Single Valve
Sub-plate
7.5
(DIN rail dimension)
68.2
Light/Surge voltage suppressor
Block separation lever
L dimensions
L
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
135.5
125
106.5
14.5
148
137.5
117
15.5
160.5
150
127.5
16.5
173
162.5
138
17.5
173
162.5
148.5
12.5
185.5
175
159
13.5
198
187.5
169.5
14.5
210.5
200
180
15.5
223
212.5
190.5
16.5
235.5
225
201
17.5
235.5
225
211.5
12
248
237.5
222
13
260.5
250
232.5
14
273
262.5
243
15
285.5
275
253.5
16
®
63
Manifold
Specification Sheets
L1
L2
L3
L4
EX600
Dimensions: Series SV1000 for EX500 Decentralized Serial Wiring
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Series SV
EX500 Decentralized Serial Wiring
Dimensions: Series SV2000 for EX500 Decentralized Serial Wiring
• Cassette base manifold:
U
D
B
SS5V2-W16SAWD - Stations
1in = 25.4mm
C4, N3
N7
(S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
1
PE
1
P
PE
29.2
52.7
C2
3/5
P
1
4A
A
2B
B
4A
4A
2B
4A
2B
4
2B
E
12.5
34.6
31.5
15.9
67.5
53.9
2
E
3/5
2
P
1
C1
B
B
42.3
B
A
PWRCOM
B
A
69.1
26.2
B
115.5
102.9
39.5
27.3
43.1
44.5
9.5
(5.3)
(4.9)
B
35
5.5
B
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
Silencer (air discharge port)
(with built-in silencer specification)
)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Station 1)
19.7
71.5
56.5
7.5
(DIN rail dimension)
68.2
Light/Surge voltage supressor
Block separation lever
L dimensions
L
n
L1
L2
L3
L4
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
148
137.5
122.5
13
173
162.5
138.5
17.5
185.5
175
154.5
15.5
198
187.5
170.5
14
210.5
200
186.5
12
235.5
225
202.5
16.5
248
237.5
218.5
15
260.5
250
234.5
13
285.5
275
250.5
17.5
298
287.5
266.5
16
310.5
300
282.5
14
323
312.5
298.5
12.5
348
337.5
314.5
17
360.5
350
330.5
15
373
362.5
346.5
13.5
®
64
C1
2B
3/5
SI unit
DIN rail holding screw
P
2B
E
A
2B
4
A
2B
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
(L4)
8
A
B
4A
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
A
C2
4A
U side
A
X
2-M12
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
L3
4A
x
4A
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
A
18.8
3/5
48
11.8
23.5
E
(Pitch)
P = 16 17.5
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Dimensions: Series SV1000 for EX500 Decentralized Serial Wiring
N3 (-D)
SS5V1-W10SAWD - Stations DB (S, R, RS) C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
13.5
EX500
With external pilot specification
(Pitch)
P = 10.5
46.9
18.3
14.1
8.4
8.6
11.8
PE
A4
A
B2
B2
B2
B2
35
B
P
1
1
PE
4
19.7
24.6
43.2
A4
56.5
43
P
A4
E
2
C2
A4
E
A4
A4
A4
A
E
35
2
C2
A4
P
23
9.5
4
B2
B2
B2
B2
35
B
P
1
C1
1
C1
(L4)
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
(C6: 3.2)
(N7: 7)
34.1
(4.9)
SI unit
5.5
35
68.5
92.6
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
)
Valve Manifold
Flat Ribbon Cable Specifications
4-ø4.3
(for mounting)
9.6
4.6
29.6
39.6
PWR COM
A
B
A
B
A
A
A
A
B
B
B
B
B
A
8
D-sub
Connector
92.2
83
83.7
10.8
9.5
Circular
Connector
DIN rail holding screw
(for DIN rail mounting)
35
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
EX120
L3
L5
X
2-M12
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
U side
E
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
Silencer (air discharge port)
(with built-in silencer specification)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
EX600
1in = 25.4mm
C3, N1
U
• Tie-rod base manifold:
(Station 1)
(7.5)
L dimensions
L
n
3
4
5
6
7
8
9
10
11
12
13
14
15
16
135.5
125
102.6
16.5
63
148
137.5
113.1
17.5
73.5
148
137.5
123.6
12
84
160.5
150
134.1
13
94.5
173
162.5
144.6
14
105
185.5
175
155.1
15
115.5
198
187.5
165.6
16
126
210.5
200
176.1
17
136.5
210.5
200
186.6
12
147
223
212.5
197.1
13
157.5
235.5
225
207.6
14
168
248
237.5
218.1
15
178.5
260.5
250
228.6
16
189
273
262.5
239.1
17
199.5
273
262.5
249.6
11.5
210
®
65
Manifold
Specification Sheets
L1
L2
L3
L4
L5
n: Stations
2
Single Valve
Sub-plate
11.8
(for DIN rail mounting)
10
58.7
59.5
45.5
Light/Surge voltage suppressor
Series SV
EX500 Decentralized Serial Wiring
Dimensions: Series SV2000 for EX500 Decentralized Serial Wiring
U
• Tie-rod base manifold:
1in = 25.4mm
C4, N3
N7 (-D)
SS5V2-W10SAWD - Stations DB (S, R, RS) -C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 16 17.5
46.5
X
2B
4
3/5
2
1
P
1
PE
PE
20.6
44.1
4A
63.5
49.9
2B
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
A
3/5
E
1
P
C2
4A
4A
4A
4A
4
E
B
2B
2B
2B
2B
3/5
2
P
1
C1
D side
32
SI unit
9.5
(5.3)
(4.9)
4A
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
P
2B
x
C1
4A
E
2B
4-ø5.3
(for mounting)
4A
(L4)
L3
L5
B
U side
A
2-M12
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
3/5
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
E
30.6
25.2
11.9
9.2
15.8
11.8
C2
20.5
A
(
DIN rail holding screw
(for DIN rail mounting)
10.7
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
35
68.5
102.9
109.4
B
A
A
5.5
B
A
53.4
29.6 12.2
A
PWRCOM
B
115.5
97.5
B
5.4
B
A
B
A
B
8
)
Silencer (air discharge port)
(with silencer specification)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Light/Surge voltage suppressor
(7.5)
(for DIN rail mounting)
11.8
12
63.5
52.5
59.6
(Station 1)
L dimensions
L
L1
L2
L3
L4
L5
®
66
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
148
137.5
118
15
80
160.5
150
134
13.5
96
185.5
175
150
18
112
198
187.5
166
16
128
210.5
200
182
14.5
144
223
212.5
198
12.5
160
248
237.5
214
17
176
260.5
250
230
15.5
192
273
262.5
246
13.5
208
285.5
275
262
12
224
310.5
300
278
16.5
240
323
312.5
294
14.5
256
335.5
325
310
13
272
360.5
350
326
17.5
288
373
362.5
342
15.5
304
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Dimensions: Series SV3000 for EX500 Decentralized Serial Wiring
1in = 25.4mm
C6, N7
N9
SS5V3-W10SAWD - Stations DB (S, R, RS) C8,
(-D)
C10, N11
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
21.3
48.6
23.5
EX500
With external pilot specification
(Pitch)
P = 20.5
18 11
1
B
4A
4A
4A
4A
2B
2B
2B
2B
4 E
2
76.8
60.3
P
C2
35 A
35
1
P
x
PE
36
37.6
59.5
E
EX250
E
2B
B
P
C2
PE X
4A
35 A
1
4A
4A
2B
4 E
4A
2B
2B
2
P
36.1
13.5
11.6
11.8
35
1
C1
C1
U side
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
(L4)
L3
L5
31.6
Circular
Connector
(5.1)
(5.3)
6.5
DIN rail holding screw
(for DIN rail mounting)
2-M12
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6, N7
ø8, N9
ø10, N11
D side
EX120
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
9.5
SI unit
10.1
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
35
68.5
A
5.5
B
A
A
PWR COM
B
A
46.9
29.6 14.3
5
A
)
Silencer (air discharge port)
(with built-in silencer specification)
L2
Valve Manifold
Flat Ribbon Cable Specifications
4-ø5.3
(for mounting)
A
D-sub
Connector
128.8
115.8
83.8
8
A
5
(Rail mounting hole pitch:12.5)
L1
(Station n)
(Station 1)
(10)
L dimensions
n
3
4
5
6
7
8
9
10
11
12
13
14
15
16
160.5
150
135.1
12.5
97
185.5
175
155.6
15
117.5
210.5
200
176.1
17
138
223
212.5
196.6
13
158.5
248
237.5
217.1
15.5
179
273
262.5
237.6
17.5
199.5
285.5
275
258.1
13.5
220
310.5
300
278.6
16
240.5
323
312.5
299.1
12
261
348
337.5
319.6
14
281.5
373
362.5
340.1
16.5
302
385.5
375
360.6
12.5
322.5
410.5
400
381.1
14.5
343
435.5
425
401.6
17
363.5
448
437.5
422.1
13
384
®
67
Manifold
Specification Sheets
L1
L2
L3
L4
L5
n: Stations
2
Single Valve
Sub-plate
14.7
(for DIN rail mounting)
12
75
82.7
63.8
Light/Surge voltage suppressor
L
EX600
U
• Tie-rod base manifold:
Series SV
EX500 Decentralized Serial Wiring
Dimensions: Series SV4000 for EX500 Decentralized Serial Wiring
• Tie-rod base manifold:
U
D
B
SS5V4-W10SAWD - Stations
1in = 25.4mm
C8,
N9
(S, R, RS) 02,
03, C10, N11 (-D)
C12,
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 24 24
48.6
25
20 11
2 P
1
40.4
63.9
2 B
2 B
3/5
4 E
74.8
58.3
2 B
4 A
4 A
3 A
E
1 B
P
4 A
4 A
4 A
2 B
2 B
C2
2 B
2 B
2 P
C2
PE X
PE
x
C1
Rc 1/4, 3/8
[4(A), 2(B) port]
1
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø8, N9
ø10, N11
ø12
U side
C1
3/5
4 E
4 A
35.8
2 B
1 B
P
4 A
35
4 A
3 A
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
E
14.5
13.7
11.8
2-M12
Rc 3/8
[1(P), 3(E) port]
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
D side
(L4)
L3
L5
A
5.5
35
B
A
A
PWR COM
B
A
98.2
56.3
29.6 17.5
A
75
B
A
9.5
B
A
8
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
68.5
81.7
B
164.7
148.2
B
DIN rail holding screw
(for DIN rail mounting)
13.3
[with Rc 1/4, 3/8]
(5.4)
30.1
B
4-ø6.2
(for mounting)
SI unit
)
Silencer (air discharge port)
(with built-in silencer specification)
5
L2
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Light/Surge voltage suppressor
L dimensions
L
n
L1
L2
L3
L4
L5
®
68
(10)
14.7
(for DIN rail mounting)
16.2
79.4
85.5
61.8
(Station 1)
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
173
162.5
145.6
13.5
109
198
187.5
169.6
14
133
223
212.5
193.6
14.5
157
248
237.5
217.6
15
181
273
262.5
241.6
15.5
205
298
287.5
265.6
16
229
323
312.5
289.6
16.5
253
348
337.5
313.6
17
277
373
362.5
337.6
17.5
301
385.5
375
361.6
12
325
410.5
400
385.6
12.5
349
435.5
425
409.6
13
373
460.5
450
433.6
13.5
397
485.5
475
457.6
14
421
510.5
500
481.6
14.5
445
Valve Manifold
Common
Specifications
EX600
Serial Wiring with Input/Output Unit
IP67 protection
EX500
Series EX250
EX250
EX120
Tie-rod base
Circular
Connector
Applicable series
Tie-rod base manifold
SV1000/SV2000/SV3000
D-sub
Connector
DeviceNet
PROFIBUS-DP
CC-Link
As-i
CANopen
ControlNet
Ethernet/IP
Valve Manifold
Flat Ribbon Cable Specifications
• Number of inputs/outputs: 32 each
Single Valve
Sub-plate
69
Manifold
Specification Sheets
®
EX250 Serial
Wiring with
Input/Output Unit
Series SV
How to Order
• Tie-rod base
SS5V 1 – W10S1 QW
–
Enclosure
IP67 specification
SV1000
SV2000
SV3000
–
Mounting
Nil
D
Note)
SI unit specification
D0
QW
NW
VW
TAW
TBW
TCW
TDW
ZCN
YW
ZEN
0
D3
...
For DeviceNet
For PROFIBUS-DP
For CC-Link
For AS-I 8 in/8 out, 31 slave mode 2 isolated common type
For AS-I 4 in/8 out, 31 slave mode 2 isolated common type
For AS-I 8 in/8 out, 31 slave mode 1 isolated common type
For AS-I 4 in/8 out, 31 slave mode 1 isolated common type
For ControlINET
For CANopen
For Ethernet/IP
Without SI unit
D20
Direct mount
DIN rail mount
(with DIN rail)
DIN rail mount
(without DIN rail)
For
When a DIN rail
3 stations longer than the
specified stations
is required.
(Specify a rail
For
longer than the
20 stations standard length.)
...
Series
1
2
3
D – 05 U
Note) In case of D0, only DIN rail
fittings are attached.
• Input blocks cannot be mounted without SI unit.
• When the DIN rail is included without an SI unit, the DIN rail length will
accommodate an SI unit and one input block.
Input block stations
Nil
...
...
1
Input block type
None
1 station
8
8 stations
Nil
1
2
3
Note) Without SI unit, the symbol is nil.
Input block
common
specification
Without input block
M12: 2 inputs
M12: 4 inputs
M8: 4 inputs (3 pins)
Nil
N
+COM
-COM
Note) Without SI unit, the symbol is nil.
Stations
2 stations
Note
02
...
...
Valve stations
Double wiring specification
16
02
16 stations
2 stations
20
P, E port position
Note 1)
...
...
Symbol
20 stations
U
D
B
Note 2)
Specified layout
(Up to 32 solenoids possible.)
Note 1) Double wiring specification: Single, double and 3
position solenoid valves can be used on all manifold
stations.
Use of a single solenoid will result in an unused control
signal. If this is not desired, order with a specified
layout.
Note 2) Specified layout: Indicate wiring specifications on a
manifold specification sheet.
(Note that double and 3 position valves cannot be used
where single solenoid wiring has been specified.)
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 20 stations)
Supply/Exhaust block assembly specification
Nil
S∗
R
RS∗
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
∗ When the built-in silencer type is used, keep the exhaust port
from coming in direct contact with water or other liquids.
A, B port size (inch)
A, B port size (metric)
Symbol
C3
C4
C6
C4
C6
C8
C6
C8
C10
M
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
A, B ports mixed
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
M
A, B port
ø1/8" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
A, B ports mixed
∗ In case of mixed specification (M), indicate separately on a manifold specification sheet.
®
70
P, E port
Applicable series
ø5/16"
One-touch fitting
SV1000
ø3/8"
One-touch fitting
SV2000
ø3/8"
One-touch fitting
SV3000
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
How to Order Manifold Assemblies (Order Example)
EX600
Example (SV1000)
Manifold
SS5V1-W10S1QW11ND-05B-C6 (1 set)
EX500
Double solenoid
SV1200-5FU (3 sets)
Single solenoid
SV1100-5FU (2 sets)
SS5V1-W10S1QW11ND-05B-C6 ...... 1 set (manifold part no.)
∗ SV1100-5FU ......... 2 sets (single solenoid part no.)
∗ SV1200-5FU ......... 3 sets (double solenoid part no.)
U
de
si
EX250
Input block
(M12: 2 inputs, 1 station)
ns
tio
ta
S
D
D
D
D
D
3
2
1
EX120
D
de
si
How to Order Solenoid Valves
– 5 F
–
Circular
Connector
SV 1 1 0 0
Note) Available with manifold block for station
additions. Refer to page 81.
Series
SV1000
SV2000
SV3000
Manual override
Nil: Non-locking push type
D-sub
Connector
1
2
3
D: Slotted locking type
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
∗ 4 position dual 3 port valves are applicable to
Light/Surge voltage suppressor
series SV1000 and SV2000 only.
U
R
Pilot specification
Nil
R
Valve Manifold
Flat Ribbon Cable Specifications
1
2
3
4
5
A
B
C
With light and surge voltage suppressor
With surge voltage suppressor
Internal pilot
External pilot
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Rated voltage
24VDC
Single Valve
Sub-plate
5
Back pressure check valve
Nil
K
None
Built-in
∗ Built-in back pressure check valve type
is applicable to series SV1000 only.
∗ Back pressure check valve is not
∗ Effective area of the built-in back
pressure check valve type is reduced
approximately 20%.
®
71
Manifold
Specification Sheets
available for 3 position closed center and
3 position pressure center.
Series SV
EX250 Serial Wiring with Input/Output Unit
Integrated serial wiring
• Ease of mounting, and space-savings are achievable, integrating wiring by connector.
Input/Output
• Compatible with 32-digital outputs/inputs.
Enclosure
• IP67 compatible (IP40: compliant with ControlNet)
How to Order SI Unit
SI Unit
Input block
Output block
Communication protocol
SI unit
Power block
Input block
Output block
SI unit
®
72
EX250 S DN1
DN1
PR1
MJ2
AS3
AS5
AS7
AS9
CA1
CN1 Note)
EN1
DeviceNet
PROFIBUS-DP
CC-Link
AS-i (8in/8out 31Slave Mode, 2 power supply systems)
AS-i (4in/4out 31Slave Mode, 2 power supply systems)
AS-i (8in/8out 31Slave Mode, 1 power supply system)
AS-i (4in/4out 31Slave Mode, 1 power supply system)
CANopen
ControlNet
EtherNet/IP
Note) The enclosure rating is IP40 for the SI unit compatible with ControlNet.
Model
Protocol
EX250-SDN1 EX250-SPR1 EX250-SMJ2 EX250-SCA1 EX250-SCN1 EX250-SEN1 EX250-SAS3/5 EX250-SAS7/9
DeviceNet
PROFIBUS-DP
CANopen
ControlNet
EtherNet/IP
AS-Interface (AS-i)
Version 2.0
Errata 3
adapter class
Release1.0
Version 2.11
Standard Address Mode
5 Mbps
10 M/
100 Mbps
167 kbps
Release 2.0
V0
Ver.1.10
CiA DS-301
V4.02 and
CiA DS-401
Version Note 1)
125 k/250 k/
500 kbps
9.6 k/19.2 k/
45.45 k/93.75 k/
187.5 k/500 kbps
1.5 M/3 M/
6 M/12 Mbps
156 k/
625 kbps
2.5 M/5 M/
10 Mbps
10 k/20 k/
50 k/125 k/
250 k/500 k/
800 kbps/
1 Mbps
Communication speed
Power supply voltage
Internal current
consumption
—
100 mA or less
SAS3: 8 points SAS7: 8 points
SAS5: 4 points SAS9: 4 points
SAS3: max. 240 mA
SAS5: max. 2120 mA
NPN output (+COM.)
Solenoid valve (single, double), Output block, Power block Note 6)
24 VDC
IP67
IP40
IP67
Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation)
Operating humidity
range
Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage
500 VAC for 1 min. between whole charging part and case
Insulation resistance
10 M or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard
CE marking (CSA)
Weight
250 g
Tie-rod Note 4)
2 pcs.
Note 1) Please note that the version is subject to change.
Note 2) The EX250-SAS7/9 is powered by the single system spec., in which the communication power source is separeted into input, power supply for internal control, and/or for output.
Note 3) The EX250-SAS7/9 is powered by the single system spec., that is separeted for use depending on the aggregated values of input/output supply power as shown below.
(For details, refer to page xx.)
EX250-SAS7 ··· Max.250 mA, EX250-SAS9 ··· Max.120 mA
Note 4) When the SI unit is integrated into manifold, its tie-rod is also incorporated at the time of shipping.
Note 5) For connected input equipment, refer to page 66.
Note 6) For connected output equipment, refer to page 72.
Maximum Transmission Distance
Maximum transmission distance
Single Valve
Sub-plate
Model
Valve Manifold
Flat Ribbon Cable Specifications
Impact resistance
Note 3)
D-sub
Connector
Operating temperature range
SAS3: max. 500 mA
SAS5: max. 250 mA
Max. 2.0 A
Supply current
Enclosure
SAS3: 8 points SAS7: 8 points
SAS5: 4 points SAS9: 4 points
Circular
Connector
Connection block
Note 3)
PNP output (–COM.)
32 points
Supply voltage
Accessory
—
EX120
PNP output (–COM.)
Number of outputs
Environmental
resistance
26.5 to 31.6 Vb Note 2)
SAS3: 100 mA or less SAS7: 100 mA or less
SAS5: 65 mA or less SAS9: 65 mA or less
Max. 1.0 A
Supply current
Output
—
24 VDC
Supply voltage
Output type
26.5 to 31.6 VDC
32 points (Based on input block connection) Note 5)
Number of inputs
Input
Note 2)
22.8 to 26.4 VDC
Power supply voltage 11 to 25 VDC
Internal current
consumption
—
100 mA or less
Power supply for output Power supply voltage
Power supply for
communication
26.5 to 31.6 VDC Note 2)
21.6 to 26.4 VDC
EX250
Power supply for input
and internal control
EX500
CC-Link
Applicable system
EX600
SI Unit Specifications
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
®
73
Manifold
Specification Sheets
500 m (125 kbps), 250 m (250 kbps), 100 m (500 kbps)
EX250-SDN1
23 km (Repeater required)
EX250-SPR1
1200 m (156 kbps), 900 m (625 kbps), 400 m (2.5 Mbps), 160 m (5 Mbps), 100 m (10 Mbps)
EX250-SMJ2
5000 m (10 kbps), 2000 m (20 kbps), 1000 m (50 kbps), 500 m (125 kbps), 250 m (250 kbps), 100 m (500 kbps), 50 m (800 kbps), 25 m (1 Mbps)
EX250-SCA1
1000 m (Tap number: 2)
EX250-SCN1
100 m (10/100 Mbps)
EX250-SEN1
EX250-SAS3/5
300 m (when using a repeater)
EX250-SAS7/9
Series SV
EX250 Serial Wiring with Input/Output Unit
SI Unit Dimensions / Parts Description
EX250-SPR1 (PROFIBUS-DP)
Position indicator LED
EX250-SMJ2 (CC-Link)
Position indicator LED Switch protective cover
SI
SI
SETTINGS
EX250
L
H
DIA
PW
PW(V)
64.4
64.4
0
RUN
ADDRESS
BF
EX250
STATION NO.
B RATE
78.9
PWR(V)
MOD/NET
1
75.1
PWR(V) PWR
x10
L RUN
x1
L ERR
EX250
Bus adapter
Switch protective cover
Switch protective cover
Communication connector
(M12, 5 pins, plug)
LINK IN
(M12, 4 pins, plug)
LINK OUT
(M12, 4 pins, socket)
Communication connector
(M12, 5 pins, socket, reverse key)
Power supply connector
(M12, 5 pins, plug)
BUS
PWR
59.8
59.8
BUS
Power supply connector
(M12, 5 pins, plug, reverse key)
59.8
Power supply connector
(M12, 5 pins, plug, reverse key)
PWR
PWR
Ground terminal
63
EX250-SCA1 (CANopen)
Max.118
SI
Position indicator LED
64.4
EX250-SDN1 (DeviceNet)
Ground terminal
63
EX250-SCN1 (ControlNet)
Ground terminal
63
EX250-SEN1 (EtherNet/IP)
Position indicator LED
Position indicator LED
Position indicator LED
SI UNIT
Switch protective cover
Communication connector
(M12, 5 pins, plug)
Power supply connector
(M12, 5 pins, plug, reverse key)
1
0
SETTINGS
Switch protective cover
Power source connector
(M12, 5 pins, plug, reverse key)
Communication connector (BNC)
Switch protective cover
Communication connector
(M12, 4 pins, socket, Type D)
Power supply connector
(M12, 5 pins, plug)
-
BUS
BUS
59.8
59.8
A
PWR
PWR
PWR
Ground terminal
63
Ground terminal
63
AS-i
EX250-SAS7/9 (1 power supply system)
EX250-SAS3/5 (2 power supply systems)
Position indicator LED
Position indicator LED
SI
SI
CLEAR
HOLD
ADDR2
EX250
PWR AUX
IN COM
-ERR -ERR
SW
HOLD
ADDRESS SETTING
ADDR1
ADDR2
EX250
75.1
ADDR1
64.4
CLEAR
SW
64.4
IN COM
-ERR -ERR
ADDRESS SETTING
75.1
PWR AUX
Switch protective cover
Switch protective cover
Communication connector
(M12, 4 pins, plug)
Communication connector
(M12, 4 pins, plug)
Connector for output device connection
(M12, 4 pins, plug)
59.8
59.8
BUS
BUS
PWR
63
63
®
74
64.4
X1
MS
Ground terminal
78.9
64.4
64.4
EX250
SOL PWR MS NS
PWR
ADDRESS
X10
A
63
-
-
-
-
59.8
PWR(V)
SELECT
77.6
CAN
ADDRESS
75.1
PWR(V) PWR
1
0
Ground terminal
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
EX600
Specific Product Precautions
Be sure to read this before handling. Please consult with SMC for applications outside the specifications.
EX500
When one AS-i power supply system is used
Caution
EX250-SAS7
Internal current consumption
Max. 100 mA
Max. 65 mA
Number of inputs
8
4
Number of outputs
8
4
Supply voltage
24 VDC
Max. 240 mA
Max. 120 mA
Example) When EX250-SAS9 is used
EX120
Supply current Note 2)
Note 1) For communication power supply, use a power supply
dedicated to AS-i. For details, please refer to instruction
manuals provided by the respective manufacturers.
Note 2) The AS-i circuit provides current to the internal parts of the
SI unit and all connected equipment.
Since there is a limit on the possible supply current to all
connected equipment, select the equipment connected to
the input/output device to stay within the possible supply
current.
EX250
Supplied from AS-i circuit, 26.5 to 31.6 VDC Note 1)
Power supply voltage
Input/output
specification
EX250-SAS9
Valve: VQC1100NY – 5 (low-wattage type of 0.5 W) x 4 pcs.
The maximum possible supply current of EX250-SAS9 is 120 mA. Therefore, the possible supply current to the sensor is
120 [mA] – 84 [mA] = 36 [mA]
Use of low-wattage type valves by minimizing the maximum number of simultaneous outputs, and low current consumption
sensors (2-wire sensor, etc.) is recommended.
D-sub
Connector
Maximum number of AS-i compatible input blocks
SI unit specifications
EX250-SAS5
EX250-SAS7
AS-i 4in/4out 31SlaveMode, 2 power supply systems
AS-i 8in/8out 31SlaveMode, 1 power supply system
AS-i 4in/4out 31SlaveMode, 1 power supply system
M12/2 inputs
4 stations
2
M12/4 inputs
2 stations
3
M8/4 inputs
2 stations
1
M12/2 inputs
2 stations
2
M12/4 inputs
1 station
3
M8/4 inputs
1 station
1
M12/2 inputs
4 stations
2
M12/4 inputs
2 stations
3
M8/4 inputs
2 stations
1
M12/2 inputs
2 stations
2
M12/4 inputs
1 station
3
M8/4 inputs
1 station
Single Valve
Sub-plate
EX250-SAS9
AS-i 8in/8out 31SlaveMode, 2 power supply systems
Input block maximum stations
1
Valve Manifold
Flat Ribbon Cable Specifications
EX250-SAS3
Input block type
Circular
Connector
0.5 [W] 24 [V] x 4 [pcs.] = 48 [mA] (4 outputs simultaneously ON)
75
Manifold
Specification Sheets
®
Series SV
EX250 Serial Wiring with Input/Output Unit
How to Order Input Block
Input Block
Input block
EX250 IE 1
Output block
Block type
SI unit
1
2
3
M12 connector, 2 inputs
M12 connector, 4 inputs
M8 connector, 4 inputs
Power block
Input block
Output block
SI unit
Input Block Specifications
Model
EX250-IE1
Number of inputs
Input
specification
2 points
24 VDC
Input device supply current
Max. 30 mA/point Note 1)
Approx. 8 mA
Green LED (Illuminated when the power supply for the SI unit input is applied),
Yellow LED (Illuminated when the input signal is turned on.)
Display
Connector on the input device side
Enclosure
Operating temperature range
Operating humidity range
Environmental
resistance
EX250-IE3
4 points
Input device supply voltage
Rated input current
Withstand voltage
M12 connector (4 pins, plug or 5 pins, plug)
M8 connector (3 pins, plug)
IP67
Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation)
Operating, Stored: 35 to 85%RH (with no condensation)
500 VAC for 1 min. between whole charging part and case
Insulation resistance
10 M or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
150 m/s2, in each X, Y, Z direction, 3 times (De-energized)
CE marking, UL (CSA)
Standard
90 g
Weight
Accessory
EX250-IE2
PNP/NPN input (switched using a switch)
Input type
Tie-rod
Note 2)
2 pcs.
Note 1) When the maximum inputs to the SI unit is reached by adding an input block, pay attention not to exceed the supply current for the SI unit input.
Note 2) When the SI unit is integrated into manifold, its tie-rod is also incorporated at the time of shipping.
®
76
EX600
Input Block Dimensions / Parts Description
EX250-IE1, EX250-IE2
Fuse Note)
21
NPN/PNP convertion switch
21
Position
indicator LED
Position indicator LED
EX500
0
0
72.6
72.6
1
2
1
3
EX250
EX250-IE1
EX250-IE2
Fuse
t
1
NPN
SW PNP
q
r
e
w
t
0V
e
Connector’s pin assignment for the
input device connection
(M12, 5 pins, socket)
q
r
e
w
t
Circular
Connector
Internal circuit
0
59.8
+24 V
EX120
Connector for
input device connection
(M12, 5 pins, socket)
w
r
EX250
EX250
q
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
E
Circuit diagram: EX250-IE1
+24 V
EX250-IE3
NPN
SW PNP
21
NPN/PNP convertion switch
Position indicator LED
Internal circuit
Fuse Note)
1
Valve Manifold
Flat Ribbon Cable Specifications
q
r
e
w
t
0
67.4
q
r
e
w
t
D-sub
Connector
Fuse
2
3
0 VE
EX250
Circuit diagram: EX250-IE2
+24 V
Fuse
e
59.8
1
2
3
q
r
e
0V
Circuit diagram: EX250-IE3
®
77
Manifold
Specification Sheets
Note) Fuse for overcurrent protection. If addressing the possible cause of a problem, even when the fuse is blown,
it can be reinstated by replacing with a fuse as shown in options, page 81.
q
r
e
q
r
e
r
Connector’s pin assignment for the
input device connection
(M8, 3 pins, socket)
q
r
e
Single Valve
Sub-plate
0
NPN
SW PNP
Internal circuit
q
Connector for
input device connection
(M8, 3 pins, socket)
Series SV
EX250 Serial Wiring with Input/Output Unit
Options
Example of connections
Connection example of the SI unit
compliant with DeviceNet
t End plate (Input side)
u Power block
Connection example of the SI unit
compliant with EtherNet/IP
t End plate (Input side)
y Output block
y Output block
SI unit
SI unit
Input block
Input block
e Waterproof
cap
e Waterproof
cap
q Communication
connector
i Cable with connector
for output entry
q Communication connector
o Power cable
with connector
w Power cable with connector
(for SI unit)
Connection example of the SI unit
compliant with AS-i
w Power cable with connector
(for SI unit)
Connection example of the SI unit
compliant with PROFIBUS-DP
u Power block
t End plate (Input side)
u Power block
y Output block
t End plate (Input side)
SI unit
y Output block
SI unit
!1 End plate
(Output side)
Input block
e Waterproof
cap
o Power cable with connector
e Waterproof cap
o Power cable with connector
!0 AS-i power supply cable
®
78
w Power cable with connector
(for SI unit)
EX600
q Communication connector
For DeviceNet type SI unit
EX500
EX500 AC 050 DN
ø7
M12
ø14.9
Cable length (l)
010
050
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
1000 [mm]
5000 [mm]
50
EX250
40.7
l
Terminal no.
2
: DRAIN
Red: V+
Black: V–
White: CAN H
Blue: CAN L
1
5
2
3
4
5
4
EX120
1
Core wire colors
3
Connections
Circular
Connector
Socket connector
pin arrangement
For EtherNet/IP type SI unit
RJ45
ø6.7
M12
EX9 AC 020 EN PSRJ
D-sub
Connector
Cable length (l)
020
2000 [mm]
47.3
l
45
Connector specification
PSRJ M12 plug (straight)⇔RJ-45 connector
3
1
Terminal no.
4
Plug connector
pin arrangement
1
2
3
4
Terminal Core wire
no.
colors
1
2
3
4
5
6
7
8
White
Orange
White
Pair
Pair
Green
1
2
3
4
5
6
7
8
Plug connector
pin arrangement
Shield
Connections (Straight cable)
Valve Manifold
Flat Ribbon Cable Specifications
2
Single Valve
Sub-plate
79
Manifold
Specification Sheets
®
Series SV
EX250 Serial Wiring with Input/Output Unit
Options
w Power cable with connector (for SI unit)
For PROFIBUS-DP, EtherNet/IP type SI unit
M12
AP 050 S
ø6
EX500
Cable length (l)
18
ø14.9
010
050
1000 [mm]
5000 [mm]
34
30
5
50
48
l
5
1
2
Terminal no.
3
Brown: 0 V (Solenoid valve power supply)
White: 24 VDC +10%/–5% (Solenoid valve power supply)
Blue: 0 V (Input and control power supply)
Black: 24 VDC 10% (Input and control power supply)
Gray: PE
1
2
4
Core wire colors
3
4
5
Socket connector
pin arrangement
Connections
For the SI unit (except for PROFIBUS-DP, AS-i, EtherNet/IP) and power block
EX9
l
AC 050 1
48.1
M12
Cable length (l)
1000 [mm]
3000 [mm]
5000 [mm]
ø6.4
010
030
050
30
5
50
Terminal no.
5
1
Core wire colors
2
Brown: 24 VDC (Output power supply)
White: 0 V (Output power supply)
Blue: 24 VDC (Input and internal control power supply)
Black: 0 V (Input and internal control power supply)
Gray: PE
1
2
4
3
3
4
Socket connector
pin arrangement
5
Connections
e Waterproof cap: M8, M12 connector (for socket)
Use this on ports that are not being used for M8 and M12 connectors (socket).
Use of this waterproof cap maintains the integrity of the IP65 enclosure.
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05 N•m, For M12: 0.1 N•m)
EX500 AW
11
14
Connector type
10.8
14
ES M8 connector (for socket), 10 pcs.
TS M12 connector (for socket), 10 pcs.
M8 x 1
M12 x 1
6.6
M8 connector (for socket)
®
80
10.2
M12 connector (for socket)
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
EX600
r Replacement fuse
Replacement fuse required when the fuse for the input block (EX250-IE) overcurrent protection is blown.
EX9 FU05
EX500
EX9-FU05
Model
Applicable model
Fuse
EX250-IE
Rated current
0.5 A
Rated insulation capacity
48 VAC/DC 50 A
Fuse resistance value
0.36
EX250
t End plate (Input side)
EX250-EA1
EX250 EA 1
64.4
Mounting specification
Mounting hole for 2-M4
12.5
18
66
Accessory
Hexagon socket head cap screw (M3 x 10): 2 pcs.
10
60
Circular
Connector
13.2
D-sub
Connector
75
18
Valve Manifold
Flat Ribbon Cable Specifications
EX250-EA2
64.4
12.5
66
10
Single Valve
Sub-plate
60
18
M4 clamp screw
75
18
®
81
Manifold
Specification Sheets
13.2
Direct mounting
DIN rail mounting
EX120
1
2
Series SV
EX250 Serial Wiring with Input/Output Unit
Options
y Output block / u Power block
Output block
Power block
Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output (M12 connector)
• + common / – common are standardized.
• Able to drive by 0.5 A per point.
Input block
Input block
Output block
Output block
SI unit
SI unit
Power block
How to Order Output Block
EX9
How to Order Power Block
OE T 1
EX9
Option/Part No.
Output specification
1
2
PNP output (–COM.)
NPN output (+COM.)
Description
Power supply type
T
P
Internal power supply method
(for low-wattage load)
Integrated power supply method
(for high-wattage load) Note)
SI Unit Part No.
SI unit part no.
Output
Applicable model
–COM.
EX9-OET1
EX9-OEP1
EX250-SMJ2
+COM.
EX9-OET2
EX9-OEP2
Waterproof cap
Power cable with
connector
EX9-AC-1
Option/Part No.
Part no.
EX500-AWTS
Waterproof cap
Cable with connector
EX9-AC-7
for output entry
EX9-PE1
Power block
®
82
Applicable model
OET
OEP
Note
Refer to page 18.
EX500-AWTS
Order separately: 10 pcs. included
AS-i power supply
cable
EX250-SDN1
EX250-SPR1
EX250-SAS
EX250-SCA1
EX250-SCN1
EX250-SEN1
Part no.
Refer to page 18,
Order separately.
Cable with connector EX9-AC002-2
Refer to page 23,
for between SI unit
EX9-AC002-3 Order separately.
and power block
EX9-AC002-4
Note) Required to connect with a power block.
Description
PE1
Note
Refer to page 18.
Order separately: 10 pcs. included
Refer to page 23.
Order separately.
Refer to page 20.
Order separately.
EX9-AC-5
Refer to page 24,
Order separately.
EX600
Output Block Specifications
EX9-OET1
Model
EX9-OET2
40 mA or less
Internal current consumption
PNP output (–COM.)
NPN output (+COM.)
NPN output (+COM.)
2 points
Number of outputs
Internal power supply method
Power supply method
Integrated power supply method (Power block: supplied from EX9-PE1)
24 VDC
Output device supply voltage
Max. 0.5 A/point (12 W/point)
EX250
Max. 62 mA/point (1.5 W/point)
Output device supply current
Yellow LED (Lights when power is turned ON.)
Display
Connector on the
output device side
M12 connector (5 pins, plug)
IP67
Enclosure
Operating: 5 to 45º™C Stored: –20 to 60ºC (with no freezing and condensation)
Operating humidity range
Operating, Stored: 35 to 85%RH (with no condensation)
EX120
Operating temperature range
1500 VAC for 1 min. between whole charging part and case
Withstand voltage
Insulation resistance
10 M or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Standard
100 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Circular
Connector
Impact resistance
CE marking, UL (CSA)
Weight
Accessory
PNP output (–COM.)
120 g
Tie-rod
2 pcs.
Model
Connection block stations
Power supply voltage
Output block: Max. 9 stations (excluding input blocks) Note)
22.8 to 26.4 VDC
20 mA or less
Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40C, and do not bundle the cable.)
Enclosure
IP67
Operating temperature range
Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation)
Operating humidity range
Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage
1500 VAC for 1 min. between whole charging part and case
Insulation resistance
10 M or more (500 VDC Mega) between whole charging part and case
Vibration resistance
10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance
100 m/s2 in each X, Y, Z direction, 3 times (De-energized)
CE marking, UL (CSA)
Standard
Tie-rod
Waterproof cap (for
M12 connector socket)
Single Valve
Sub-plate
120 g
Weight
Valve Manifold
Flat Ribbon Cable Specifications
Internal power consumption
Supply current
Accessory
EX9-PE1
Output block (EX9-OEP)
Connection block
Environmental
resistance
D-sub
Connector
Power Block Specifications
Power supply for
output and internal
control
EX500
Output type
Environmental
resistance
EX9-OEP2
M12 connector (5 pins)
Output connector
Output
specification
EX9-OEP1
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
2 pcs.
1 pc. (EX500-AWTS)
Note ) The total number of connectable input/output/power block to the EX250 series SI unit (except for AS-i compliant) is 10 stations at the maximum.
83
Manifold
Specification Sheets
®
Series SV
EX250 Serial Wiring with Input/Output Unit
Options
Output Block Dimension
Power Block Dimension
Position indicator LED
80.3
72.6
Position indicator LED
PWR
21.2
59.8
Power supply connecor
(M12, 5 pins, socket)
21.2
Connector for
output device connection
59.8
43.2
22.2
Power supply input connector
(M12, 5 pins, plug)
22.2
43.2
(M12, 5 pins, socket)
21
21
26.7
26.7
Circuit Diagram
EX9-OET2
Output block
Internal circuit
24 VDC
LED0
Connector
for solenoid Connector
for SI unit
valve
connection connection
LED1
0
4
OUT1
24 VDC
LED0
2
1
OUT0
Output block
+COM
5
1
3
2
1
Connector
for solenoid
valve
connection
5
3
4
Internal circuit
+COM
SI unit
Overcurrent protection
Overheat protection
SI unit
Connector
for solenoid
valve
connection
LED1
Connector
for SI unit
connection
Overcurrent protection
Overheat protection
EX9-OET1
0
1
OUT0
4
OUT1
2
5
1
4
3
2
5
1
Connector
for solenoid
valve
connection
3
–COM
GND
+COM
GND
EX9-OEP2
Output block
+COM
LED0
Internal circuit
2
3
1
5
1
4
LED1
Connector
for SI unit
connection
Connector
for power block
connection
E
SI unit
Power block
Output block
+COM
OUT0
OUT1
–COM
2
1
LED0
0
2
5
4
3
2
1
5
4
3
Connector
1 for solenoid
valve
connection
Internal circuit
Power block
Overcurrent protection
Overheat protection
SI unit
3
5
1
1
4
LED1
Connector
for SI unit
connection
E
Connector
for power block
connection
Overcurrent protection
Overheat protection
EX9-OEP1
OUT0
OUT1
+COM
2
1
0
5
4
3
2
1
1
5
4
3
Connector for solenoid
valve connection
GND
24 VDC
0 VDC
GND
24 VDC
0 VDC
EX9-PE1
Power block
0
1
4
1
2
5
2
5
3
3
1
4
E
Connector for
output block
connection
Connector for SI unit
connection
COM
24 VDC
0 VDC
®
84
We sell this product individually. Please place an order separately.
You are requested to connect it to an SI unit and a valve manifold.
When using the output block only (valve manifold is unused.),
place an order for an end plate (!1 EX9-EA) separately for
connection.
Refer to the separate technical instruction manual for connection,
wiring, installation, optional goods and cable, etc.
52
M12
AC 030 7
010
030
1000 [mm]
3000 [mm]
5
2
Terminal no.
1
2
3
4
4
Core wire colors
1
5
50
Brown
White
Blue
Black
Gray
3
5
Plug connector
pin arrangement
30
EX500
Cable length (l)
ø6.4
EX9
EX600
l
i Cable with connector for output entry
Connections
EX250
Note) Wiring to the output devices differs depending on the output style of the output block.
For details, please refer to the technical documentation for the output block.
o Power cable with connector
EX9-AC002-2
200
52
M12
SI unit type
2
1
3
4
Terminal no.
Brown
White
Blue
Black
Gray
1
2
3
4
5
1
2
3
4
5
5
1
4
2
3
Socket connector
pin arrangement
D-sub
Connector
Plug connector
pin arrangement
Terminal no.
Connections
EX9-AC002-3
200
52
M12
2
1
3
4
Plug connector
pin arrangement
Terminal no.
Terminal no.
Brown
White
Blue
Black
Gray
1
2
3
4
5
1
2
3
4
5
5
M12
1
2
4
3
Valve Manifold
Flat Ribbon Cable Specifications
5
48.1
ø6.4
4
5
Socket connector
pin arrangement
Connections
EX9-AC002-4
200
52
5
2
1
4
Plug connector
pin arrangement
Terminal no.
1
2
3
4
5
M12
Terminal no.
1
2
1
2
3
4
4
3
Brown
White
Socket connector
pin arrangement
Connections
®
85
Manifold
Specification Sheets
3
48.1
Single Valve
Sub-plate
M12
ø6.4
3
EX250-SDN1
EX250-SMJ2
Compliant
EX250-SCA1
EX250-SCN1
EX250-SPR1
Compliant
EX250-SEN1
EX250-SAS3/5 Compliant
M12
Circular
Connector
2
48.1
ø6.4
2
EX120
Connects between the power supply connector for the power block and the SI unit power supply connector, bridging the external power supply,
which is supplied with the power block, to the SI unit.
EX9 AC002
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
Series SV
EX250 Serial Wiring with Input/Output Unit
Options
!0 AS-i power cable
Cable connecting between AS-i power supply line (for external devices) branch connector (M12) and the power block’s power supply input
connector.
l
EX9 AC 010 5
52
48.1
M12
ø6.4
M12
Cable length (l)
010 1000 [mm]
030 3000 [mm]
050 5000 [mm]
5
1
2
4
Terminal no.
3
Plug connector
pin arrangement
Terminal no.
Brown
White
1
2
3
4
5
1
2
3
4
2
1
3
4
Socket connector
pin arrangement
Connections
!1 End plate (Output side)
The plate connected on the output block side in order to connect or fix between the SI unit and the input/output/power block when the valve
manifold is not used.
EX9 EA 03
Mounting
specification
03 Direct mounting
04 DIN rail mounting
EX9-EA03
EX9-EA04
66
Mounting hole for 2-M4
12.5
12.5
66
10
13.2
13.2
60
60
10
6
18
75
75
®
86
6
18
EX600
How to Increase Input/Output Blocks, Procedure Drawing
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
EX500
u
y
EX250
t
EX120
q
e
w
Circular
Connector
r
D-sub
Connector
Parts List
Description
Part no.
Note
1
SI unit
EX250-S
For details, refer to page 10.
2
Input block (M12, 2 inputs)
EX250-IE1
PNP/NPN switchable
3
Input block (M8, 4 inputs)
EX250-IE3
PNP/NPN switchable
4
End plate (Input side)
EX250-EA1
EA2: DIN rail mounting
5
Output block (For low-wattage load)
EX9-OET
1: PNP output, 2: NPN output
6
Power block
EX9-PE1
For EX9-OEP
7
Output block (For high-wattage load)
EX9-OEP
1: PNP output, 2: NPN output
Valve Manifold
Flat Ribbon Cable Specifications
No.
How to increase the input block, and output block (power block)
Increased section: Input block ······················· Between the left side of the SI unit and the end plate
Output (power) block ······· Between the right side of the SI unit and the valve
, paying attention to avoid the gap between eack block.
∗ In the case of the DIN rail manifold, prepare the DIN rail long enough to ensure the extended length, because the length of the manifold is increased by a 21 mm per
block addition. Please contact SMC for the DIN rail's part number and its specifications.
®
87
Manifold
Specification Sheets
r Fix by loosening the hexagon socket head cap screw
Single Valve
Sub-plate
q Loosen the hexagon socket head cap screws
(2 locations) which are fixing the end plate of the valve manifold.
w Separate the section to be installed additionally.
e Add and increase the attached tie-rod
(2 pcs per block) to the increased block respectively and pass through a block by the tie-rod.
Series SV
EX250 Serial Wiring with Input/Output Unit
Dimensions: Series SV1000 for EX250 Serial Wiring with Input/Output Unit
SS5V1-W10S1D - Stations
• Tie-rod base manifold:
U
D
B
1in = 25.4mm
C3, N1
N3 (-D)
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
(With 2 input blocks)
With external pilot specification
46.5
16.5
(Pitch)
P = 10.5
M3
M12
14.1
8.4
9.5
8.6
18.3 13.5
A
E
35
56.5
43
A4
2
2
B2
B2
B
P
1
2
A4
A4
A4
A4
A
35
E
35
2
2
1
P
1
B2
B2
B2
B2
B
1
P
1
BUS
BUS
0
0
DIN rail holding screw
(for DIN rail mounting)
Input block
SI unit
End plate assembly
8
A
B
(
Manual override
Press and turn for
the locking type.
9.6
4.6
29.6
39.6
5.5
35
66
92.6
B
B
(4.9)
(C6: 3.2)
(N7: 7)
B
B
B
A
D side
5.5
B
A
PE
92.2
83
83.7
10.8
PE
A
0
E
PWR
A
1
B2
3
A
0
B2
1
3
A
1
P
4
17.7
A4
42.7
A4
DIN rail holding screw
(for DIN rail mounting)
2
A4
35
24.6
23
4
E
L7
X
One-touch fitting
One-touch fitting
[PE: Pilot EXH port]
[X: External pilot port]
Applicable tubing O.D.: ø4 Applicable tubing O.D.: ø4
N3
N3
(L5)
L6
PWR
M8
L4
U side
3
x
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
3
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
4-ø4.3
(for mounting)
)
4(A) port side: Orange
2(B) port side: Green
L3
2-M4 (for mounting)
21
63
18
L2
5
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
L1
(Station n1)
Light/Surge voltage suppressor
(Station 1)
n1 = Valve stations
n2 = Input block stations
(Station n2)
L2 = L1 – 10.5
L3 = 10.5 x n1 + 53
L4 = L3 + 81 + 21 x n2
L5 = (L1 – L4)/2
L6 = 10.5 x n1 + 42
L7 = 21 x n2 + 81
(7.5)
11.8
(for DIN rail mounting)
10
60
59.5
45.5
(Station 1)
(mm)
L1: DIN rail overall length
Valve stations
(n1)
Input block
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
185.5
210.5
223
248
273
285.5
310.5
335.5
348
198
210.5
235.5
260.5
273
298
323
348
360.5
210.5
223
248
273
285.5
310.5
335.5
348
373
210.5
235.5
260.5
273
298
323
348
360.5
385.5
223
248
273
285.5
310.5
335.5
348
373
398
235.5
260.5
273
298
323
348
360.5
385.5
410.5
248
273
285.5
310.5
335.5
348
373
398
410.5
260.5
273
298
323
348
360.5
385.5
410.5
423
273
285.5
310.5
335.5
348
373
398
410.5
435.5
273
298
323
348
360.5
385.5
410.5
423
448
285.5
310.5
335.5
348
373
398
410.5
435.5
460.5
298
323
348
360.5
385.5
410.5
423
448
473
310.5
335.5
348
373
398
410.5
435.5
460.5
473
323
348
360.5
385.5
410.5
423
448
473
485.5
335.5
348
373
398
410.5
435.5
460.5
473
498
348
360.5
385.5
410.5
423
448
473
485.5
510.5
348
373
398
410.5
435.5
460.5
473
498
523
360.5
385.5
410.5
423
448
473
485.5
510.5
535.5
373
398
410.5
435.5
460.5
473
498
523
535.5
Stations (n2)
0
1
2
3
4
5
6
7
8
®
88
Valve Manifold
Common
Specifications
Series SV
EX250 Serial Wiring with Input/Output Unit
Dimensions: Series SV2000 for EX250 Serial Wiring with Input/Output Unit
SS5V2-W10S1D -
Stations
U
D
B
C4, N3
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
M12
11.9
9.2
17.7
42.7
P
1
P
BUS
63.5
49.9
3/5
2
0
1
P
1
0
0
PE
End plate assembly
Input block
B
B
B
B
B
17.4
5.5
35
66
102.9
109.4
(5.3)
4
2 B
(4.9)
4 A
B
2 B
3/5
2
1
B
4 A
4
2 B
A
PE
2 B
4 A
2 B
A
1
P
2 B
4 A
2 B
53.4
29.6 12.2
4 A
E
B
BUS
4 A
3/5
2 B
115.5
97.5
A
E
4 A
E
B
1
PWR
4 A
3/5
A
1
E
A
2
A
PWR
A
2- M4 (for mounting)
Circular
Connector
A
D side
EX120
A
EX250
8
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
5.5
L7
SI unit
X
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
One-touch fitting
(L5)
L4
L6
x
0
3
2
One-touch fitting
M8
[4(A), 2(B) port]
One-touch fitting
Applicable tubing O.D.: ø4, N3
[1(P), 3/5(E) port]
ø6, N7
Applicable tubing O.D.: ø10
ø8, N9
N11
U side
9.5
1
3
2
30.6
25.2
15.8
EX500
With external pilot specification
2
M3
3
46.5
16.5
(Pitch)
20.5 17.5 P = 16
3
(With 2 input blocks)
4-ø5.3
(for mounting)
1in = 25.4mm
N7 (-D)
(S, R, RS) C6,
C8, N9
5.4
Manual override
4(A) port side: Orange
2(B) port side: Green
L3
63
21
D-sub
Connector
DIN rail holding screw
(for DIN rail mounting)
and turn for
( Press
the locking type. )
Silencer (air discharge port)
(with built-in silencer specification)
18
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station 1)
(Station 1)
(Station n2)
n1 = Valve stations
n2 = Input block stations
L2 = L1 – 10.5
L3 = 16 x n1 + 60
L4 = L3 + 81 + 21 x n2
L5 = (L1 – L4)/2
L6 = 16 x n1 + 48
L7 = 21 x n2 + 81.5
12
60
63.5
52.5
Light/Surge voltage suppressor
(7.5)
11.8
(for DIN rail
mounting)
Valve Manifold
Flat Ribbon Cable Specifications
DIN rail holding screw
(for DIN rail mounting)
(Station n1)
L1: DIN rail overall length
(mm)
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
198
223
248
260.5
285.5
310.5
323
348
373
223
235.5
260.5
285.5
298
323
348
360.5
385.5
235.5
260.5
273
298
323
335.5
360.5
385.5
398
248
273
298
310.5
335.5
360.5
373
398
423
260.5
285.5
310.5
335.5
348
373
398
410.5
435.5
285.5
298
323
348
360.5
385.5
410.5
435.5
448
298
323
335.5
360.5
385.5
398
423
448
460.5
310.5
335.5
360.5
373
398
423
435.5
460.5
485.5
335.5
348
373
398
410.5
435.5
460.5
473
498
348
373
385.5
410.5
435.5
448
473
498
510.5
360.5
385.5
410.5
423
448
473
485.5
510.5
535.5
373
398
423
435.5
460.5
485.5
510.5
523
548
398
410.5
435.5
460.5
473
498
523
535.5
560.5
410.5
435.5
448
473
498
510.5
535.5
560.5
573
423
448
473
485.5
510.5
535.5
548
573
598
448
460.5
485.5
510.5
523
548
573
585.5
610.5
460.5
485.5
498
523
548
560.5
585.5
610.5
623
473
498
510.5
535.5
560.5
585.5
598
623
648
485.5
510.5
535.5
548
573
598
610.5
635.5
660.5
stations (n2)
0
1
2
3
4
5
6
7
8
®
89
Manifold
Specification Sheets
2
Single Valve
Sub-plate
Valve stations
(n1)
Input block
EX600
• Tie-rod base manifold:
Series SV
EX250 Serial Wiring with Input/Output Unit
Dimensions: Series SV3000 for EX250 Serial Wiring with Input/Output Unit
• Tie-rod base manifold:
SS5V3-W10S1D - Stations
C6, N7
With external pilot specification
4A
4A
4 E
35
17.7
76.8
60.3
4A
1
BUS
0
P
1
B
2B
2B
2B
2B
2
P
PE
PE X
1
3
2
3
PWR
E
2
1
4A
35 A
2B
B
BUS
0
4A
4A
4 E
4A
35
1
0
P
1
2B
X
2B
2B
2
(5.1)
L7
SI unit
5.5
DIN rail holding screw
(for DIN rail mounting)
Input block
P
1
End plate assembly
B
B
B
B
14.3
B
A
A
A
A
5
16.8
B
46.9
29.6
A
128.8
115.8
83.8
A
5.5
35
66
128.8
B
8
A
(
4-ø5.3
(for mounting)
Manual override
Press and turn for
the locking type.
2-M4 (for mounting)
)
4(A) port side: Orange
2(B) port side: Green
L3
63
18
21
L2
5
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
L1
(Station 1)
(Station n1)
Light/Surge voltage suppressor
(Station 1)
(Station n2)
L2 = L1 – 10.5
L3 = 20.5 x n1 + 70.5
L4 = L3 + 81 + 21 x n2
L5 = (L1 – L4)/2
L6 = 20.5 x n1 + 56
L7 = 21 x n2 + 83.5
(10)
14.7
(for DIN rail mounting)
12
60
82.7
63.8
n1 = Valve stations
n2 = Input block stations
(mm)
L1: DIN rail overall length
Valve stations
(n1)
Input block
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
223
248
260.5
285.5
310.5
323
348
373
385.5
248
260.5
285.5
310.5
323
348
373
385.5
410.5
260.5
285.5
310.5
323
348
373
385.5
410.5
435.5
285.5
310.5
323
348
373
385.5
410.5
435.5
448
298
323
348
373
385.5
410.5
435.5
448
473
323
348
360.5
385.5
410.5
435.5
448
473
498
348
360.5
385.5
410.5
423
448
473
498
510.5
360.5
385.5
410.5
423
448
473
485.5
510.5
535.5
385.5
410.5
423
448
473
485.5
510.5
535.5
548
410.5
423
448
473
485.5
510.5
535.5
548
573
423
448
473
485.5
510.5
535.5
548
573
598
448
473
485.5
510.5
535.5
548
573
598
610.5
473
485.5
510.5
535.5
548
573
598
610.5
635.5
485.5
510.5
535.5
548
573
598
610.5
635.5
660.5
510.5
535.5
548
573
598
610.5
635.5
660.5
673
535.5
548
573
598
610.5
635.5
660.5
673
698
548
573
598
610.5
635.5
660.5
673
698
723
573
585.5
610.5
635.5
660.5
673
698
723
735.5
585.5
610.5
635.5
648
673
698
723
735.5
760.5
stations (n2)
0
1
2
3
4
5
6
7
8
®
90
0
4A
One-touch fitting
One-touch fitting
[X: External pilot port]
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
Applicable tubing O.D.: ø6
N7
N7
(L5) D side
L4
L6
(5.3)
35 A
U side
E
M8
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6, N7
ø8, N9
ø10, N11
1
42.7
PWR
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
3
13.5
11.6
18 11
2
M12
3
M3
2
46.5
16.5
(Pitch)
P = 20.5
23.5 21.3
DIN rail holding screw
(for DIN rail mounting)
1in = 25.4mm
N9 (-D)
(S, R, RS) C8,
C10, N11
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
(With 2 input blocks)
37.6
36.1
U
D
B
Valve Manifold
Common
Specifications
EX600
Dedicated Output Serial Wiring
EX500
Series EX120
EX250
EX120
Tie-rod base
Circular
Connector
Cassette base
Applicable series
Cassette base manifold
SV1000/SV2000
D-sub
Connector
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of outputs: 16
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
91
Manifold
Specification Sheets
®
EX120
Dedicated Output
Serial Wiring
Series SV
How to Order
Mounting
Series
1
2
3
4
D
D0 Note)
D3
…
SV1000
SV2000
SV3000
SV4000
D16
Direct mount
DIN rail mount (with DIN rail)
DIN rail mount (without DIN rail)
For 3 stations When a DIN rail longer than the
specified stations is required.
(Specify a rail longer than the
For 16 stations standard length.)
…
Nil
Note) In case of D0, only DIN rail fittings are attached.
• Tie-rod base
SS5V 1 – 10S3 A D – 05 U
–
–
–
–
• Cassette base
SS5V 1 – 16S3 A D – 05 U
Series
DIN rail length
SV1000
SV2000
Nil
…
3
SI unit specification
OMRON Corporation: SYSBUS Wire System
SHARP Corporation: Satellite I/O Link System
Matsushita Electric Works: MEWNET-F System
NKE Corporation: Uni-wire System (16 outputs)
G
Rockwell Automation:
Remote I/O (RIO) System
H
J1
J2
K
Q
R1
R2
U
V
NKE Corporation: Uni-wire H System
SUNX Corporation: S-LINK System (16 outputs)
SUNX Corporation: S-LINK System (8 outputs)
Fuji Electric Co., Ltd.: T Link Mini System
DeviceNet, OMRON Corporation: CompoBus/D
OMRON Corporation: CompoBus/S (16 outputs)
OMRON Corporation: CompoBus/S (8 outputs)
JEMANET (JPCN-1)
Mitsubishi Electric Corporation: CC-Link
...
C
D
E
F1
Note
Note 1)
Double wiring specification
08 8 stations
02 2 stations
...
Mitsubishi Electric Corporation:
MELSECNET/MINI-S3 Data Link System
...
B
16
Valve stations
Symbol Stations
02 2 stations
...
0
A∗
Specification
Without SI unit
General purpose type: Series EX300
Symbol
Standard length
For 3 stations Specify a rail
longer than
the standard
For 16 stations length.
…
1
2
16 16 stations
Note 2)
Specified layout
(Up to 16 solenoids possible.)
• Since J2 and R2 type SI units have 8 outputs, note that up to
8 solenoids can be accommodated.
• This also includes the number of blanking plate assemblies.
Note 1) Double wiring specification: Single, double and
3 position solenoid valves can be used on all manifold
stations.
Use of a single solenoid will result in an unused
control signal. If this is not desired, order with a
specified layout.
Note 2) Specified layout: Indicate wiring specifications on a
manifold specification sheet.
(Note that double and 3 position valves cannot be
used where single solenoid wiring has been specified.)
P, E port position
U
D
B
∗ For the general purpose type, a transmission unit is
required on the CPU side.
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 16 stations)
Supply/Exhaust block assembly specification
Nil
S
R
RS
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
SI unit part numbers
Symbol
A∗
B
C
D
E
F1
G
Specification
For SS5V-S3
General purpose: Series EX300
EX320-S001
Mitsubishi Electric Corporation:
EX120-SMB1
MELSECNET/MINI-S3 Data Link System
OMRON Corporation: SYSBUS Wire System
EX120-STA1
SHARP Corporation: Satellite I/O Link System
EX120-SSH1
Matsushita Electric Works: MEWNET-F System
EX120-SPA1
NKE Corporation: Uni-wire System (16 outputs)
EX120-SUW1
Rockwell Automation:
Remote I/O (RIO) System
EX120-SAB1
Symbol
H
J1
J2
K
Q
R1
R2
U
V
Specification
For SS5V-S3
NKE Corporation: Uni-wire H System
EX120-SUH1
SUNX Corporation: S-LINK System (16 outputs)
EX120-SSL1
SUNX Corporation: S-LINK System (8 outputs)
EX120-SSL2
Fuji Electric Co., Ltd.: T Link Mini System
EX120-SFU1
DeviceNet, OMRON Corporation: CompoBus/D
EX120-SDN1
OMRON Corporation: CompoBus/S (16 outputs)
EX120-SCS1
OMRON Corporation: CompoBus/S (8 outputs)
EX120-SCS2
JEMANET (JPCN-1)
EX120-SJN1
Mitsubishi Electric Corporation: CC-Link
EX120-SMJ1
∗ Refer to pages 94 through 96 for terminal LED descriptions and cable wiring, etc., for each SI unit.
®
92
EX600
How to Order Manifold Assemblies (Order Example)
Example (SV1000)
Double solenoid
Manifold
SS5V1-16S3AD-06B-C6 (1 set)
Valve Manifold
Common
Specifications
Series SV
EX120 Dedicated Output Serial Wiring
SV1200-5FU (2 sets)
Single solenoid
EX500
SV1100-5FU (4 sets)
U
SS5V1-16S3AD-06B-C6 ............ 1 set ( manifold part no.)
de
si
∗ SV1100-5FU ......... 4 sets (single solenoid part no.)
∗ SV1200-5FU ......... 2 sets (double solenoid part no.)
ns
tio
ta
S
D
D
D
D
EX250
D
D
3
2
1
D
de
si
EX120
How to Order Solenoid Valves
SV 1 1 0 0
– 5 F
–
Note) Available with manifold block for station
additions. Refer to pages 77 and 81.
1
2
3
4
Circular
Connector
Series
Manual override
SV1000
SV2000
SV3000
SV4000
Nil: Non-locking push type
D: Slotted locking type
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Rated voltage
5
Pilot specification
Nil
R
Internal pilot
External pilot
24VDC
Symbol
With light and surge voltage suppressor
With surge voltage suppressor
Nil
K
None
Built-in
∗ Built-in back pressure check valve type is
applicable to series SV1000 only.
∗ Back pressure check valve is not available for
3 position closed center and 3 position pressure
center.
∗ Effective area of the built-in back pressure
check valve type is reduced approximately 20%.
A, B port size (inch)
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
ø12
One-touch fitting
G 3/8
SV4000
N1
N3
N7
N3
N7
N9
N7
N9
N11
N9
N11
02N
03N
02T
03T
M
A, B port
ø1/8" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
NPT 1/4
NPT 3/8
NPTF 1/4
NPTF 3/8
A, B ports mixed
P, E port
Applicable series
ø5/16"
One-touch fitting
SV1000
ø3/8"
One-touch fitting
SV2000
ø3/8"
One-touch fitting
SV3000
ø3/8"
One-touch fitting
NPT 3/8
SV4000
NPTF 3/8
∗ In case of mixed specification (M), indicate separately on a manifold specification sheet.
®
93
Manifold
Specification Sheets
Rc 3/8
Symbol
Single Valve
Sub-plate
C3
C4
C6
C4
C6
C8
C6
C8
C10
C8
C10
C12
02
03
02F
03F
M
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Rc 1/4
Rc 3/8
G 1/4
G 3/8
A, B ports mixed
U
R
Back pressure check valve
∗ External pilot specification is not available
for 4 position dual 3 port valves.
A, B port size (metric)
Light/Surge voltage suppressor
Valve Manifold
Flat Ribbon Cable Specifications
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
D-sub
Connector
1
2
3
4
5
A
B
C
Series SV
EX120 Dedicated Output Serial Wiring
The serial transmission system reduces wiring work, while minimizing wiring and saving space.
Maximum 16 stations (For 9 stations or more, indicate on a manifold specification sheet.)
Type B
Mitsubishi Electric Corporation
MELSECNET/MINI-S3 Data Link System
Type A
Series EX300
de
si
Terminal block LED description
U
D
D
ns
tio
ta
S
D
D
D
D
3
2
1
D
de
si
• Stations
are counted from the D side.
maximum of 16 solenoids is possible
(16 stations with single solenoids).
•A
Specification
24VDC ±10%
A, B, D, E, F1, G, J1,
Current consumption 0.1A J2, K, R1, R2, H, U, V
(Inside unit)
0.3A C, Q
Note
Item
External power supply
STATION NO.
ADDRESS NO.
POWER RUN SD RD ERR
RUN TRD
ERR
X 10
24V 0V S1 S2 SG R1 R2 FG
Description
ON for data reception
LED name
TRD
X1
24V 0V SDA SDB SG RDA RDB FG
RUN/ERR Blinks for normal data reception,
ON for abnormal
LED name
Description
ON for power supply Input
POWER
ON for normal data traffic with master unit
RUN
ON during data reception
RD
ON during data transmission
SD
ON for data reception error, OFF when normal
ERR
• Connection to T unit PLC manufacturer's I/O
• MELSECNET/MINI-S3 Data Link System
card enables serial transmission.
Master unit: AJ71PT32-S3
EX300-TMB1 ... for Mitsubishi Electric Corporation
AJ71T32-S3
EX300-TTA1 ... for OMRON Corporation
A1SJ71PT32-S3
EX300-TFU1 ... for Fuji Electric Co., Ltd.
• 16 outputs, occupying two stations
EX300-T001 ... General purpose
∗ Each T unit has 32 control points.
• 16 outputs
SI manifold solenoid valve
Cable wiring
T unit
OB unit
S1
S2
SG
24V
0V
S1
S2
R1
R2
SG
FG
24V
0V
SI unit
S1
S2
R1
R2
SG
FG
24V
0V
∗
SI unit
∗
Terminal block LED description
Note
∗
POWER
1
STATION NO.
TERM.
RUN ERR R.SET HOLD
SDA
SDB
RDA
RDB
SG
FG
Type E
Matsushita Electric Works
MEWNET-F System
ADDRESS NO.
DIP SW.
T/R
ERR
Remote I/O unit
SDA
SDB
RDA
RDB
SG
FG
∗ Ground either the reception side or the
transmission side of the shielding wire shield.
Type D
SHARP Corporation
Satellite I/O Link System
Type C
OMRON Corporation
SYSBUS Wire System
Remote I/O unit
SDA
SDB
RDA
RDB
SG
FG
S1
S2
R1
R2
SG
FG
24V
0V
∗ Ground either the reception side or the
transmission side of the shielding wire shield.
RUN
Master unit
POWER
TERM.
COMM. ALARM
0
X1
X 10
24V 0V
LED name
RUN
T/R
ERR
+
–
+
–
FG
24V 0V L1
Description
ON when transmission is normal
and PLC is in operation mode
Blinks when transmission is normal
ON when transmission is abnormal
• SYSBUS Wire System
Master unit: Type C500-RM201
Type C200H-RM201
• 16 outputs
L2 SG L1
24V 0V
L2 FG
LED name
Description
ON when power supply is ON
POWER
RUN ON when power is ON and slave unit operates normally
ERR
ON for abnormal slave unit switch setting,
abnormal communication, master unit
PLC stopped and defective slave unit
R.SET
HOLD
ON for master unit control input
LED name
POWER
COMM.
ALARM
+
–
FG
+
OFF ON
–
FG
Description
ON when power supply is ON
Blinks during data
transmission/reception
ON for unit abnormality,
blinks for station no. setting error
• MEWNET-F System
Master unit: AFP3740, AFP3742
AFP5740, AFP5742
• 16 outputs
• Satellite I/O Link System
Master unit: ZW-31LM
JW-31LM, JW-31LMH
JW-23LM, JW-23LMH
• 16 outputs
Cable wiring
a) 2 wire type
Wiring does not include signal ground line (SG).
Master unit
SI unit
SI unit
+
–
+
–
+
–
FG
+
–
+
–
FG
24V
0V
24V
0V
Class 3 ground
Class 3 ground
ZW-31LM Master unit
L1
L2
SG
SHIELD
FG
Class 3 ground
®
Slave unit 03
L1
L2
SG
SHIELD
Slave unit 75
L1
L2
SG
SHIELD
L1
L2
SG
SHIELD
Twisted pair wire
with shield
Class 3 ground
Class 3 ground
Class 3 ground
b) 3 wire type
Wiring does not include signal ground line (SG).
ZW-31LM Master unit
L1
L2
SG
SHIELD
FG
Class 3 ground
94
Slave unit 01
Slave unit 01
Slave unit 03
L1
L2
SG
SHIELD
Twisted pair wire
with shield
Class 3 ground
L1
L2
SG
SHIELD
Class 3 ground
Slave unit 75
L1
L2
SG
SHIELD
Class 3 ground
Master unit
+
–
FG
+
–
SI unit
+
–
FG
+
–
FG
24V
0V
Class 3 ground
SI unit
+
–
FG
+
–
FG
24V
0V
Class 3 ground
DIP SW 2
DIP SW.
1
POWER SEND
POWER COM ERROR
0
POWER
SEND
SERIAL UNIT
OFF
24V 0V
D
G
D
G
24V 0V
24V 0V
Description
ON for power supply input
(ON when normal,
flickers when voltage drops)
LED name
POWER
Transmission indication: Blinks when normal,
OFF or ON when abnormal
SEND
• Uni-wire System
Send unit: SD-120
L1
L2 SHIELD L1
L2 FG
G
Description
LED name
POWER
ON when power supply is ON
ON when communication is normal
COM Blinks when communication is initialized
OFF for abnormal communication
D
0V 24V
G
D
0V 24V
LED name
POWER
Description
ON for power supply input
SEND
Transmission indication: Blinks when normal,
Blinks slowly when abnormal
EX250
Terminal block LED description
DIP SW 1
ADDRESS
EX500
Note
Type J1, J2
SUNX Corporation
S-LINK System
Type G
Remote I/O (RIO) System
ON
EX600
Type F1
NKE Corporation
Uni-wire System
ON for abnormal communication
ERROR
• Remote I/O (RIO) System
• S-LINK System
S-LINK controller: SL-CU1A
• 16 outputs
• 16 outputs
• 16 outputs (type J1)
8 outputs (type J2)
Transmission lines
Power
supply
24V
0V
Power
supply
24V
0V
Power
supply
24V
0V
Power
supply
24V
0V
24V
0V
D
G
D
G
24V
0V
Master unit
SI unit
SI unit
L1
L2
SHIELD
L1
L2
FG
24V
0V
L1
L2
SHIELD
L1
L2
FG
24V
0V
LINE1
LINE2
SHIELD
G D 0V 24V G D 0V 24V
Terminal
resistor
Black
White
G D 0V 24V G D 0V 24V
Brown
Blue
Main transmission line
24V
0V
D
G
D
G
24V
0V
Class 3 ground
Circular
Connector
Cable wiring
EX120
a) T type branch multi-drop wiring b) Crossover wiring
(S-LINK System)
(Sensor Link System)
DG
Transmission lines
Class 3 ground
Crimped connector SL-J1A
The example above uses a dedicated S-LINK flat
ribbon cable SL-RCM∗00.
DG
Type R1, R2
OMRON Corporation
CompoBus/S
Type Q
DeviceNet
D-sub
Connector
Type K
Fuji Electric Co. Ltd.
T Link Mini System
PWR
STATION NO.
TERM.
1
ADDRESS NO.
PWR
COMM
ERR
1
0
X1
ON OFF
24V 0V
V- CANL FG CANH V+
BS+ BDH BDL BS- FG 24V 0V
LED name
POWER
Description
ON for power supply input
ALM
ON for abnormal transmission
or processor side power supply cut
Description
LED name
PWR Green light ON for DeviceNet circuit power input
MOD/NET
When this unit is off line or circuit power is OFF
OFF
Green blinks When waiting for connection (on line)
Green ON When connection is established (on line)
Red ON
When connection time out occurs
(recoverable communication abnormality)
For MAC ID duplication error, or BUSOFF error
(major communication abnormality)
• DeviceNet
• T Link Mini System
Master unit: FTM100B
Converter: FRC100A-G02
Repeater: FRC200A-C10
• OMRON Corporation CompoBus/D System
Master unit: Type C200HW-DRM21-V1
Type CS1W-DRM21
• 16 outputs
• 16 outputs
Master unit
Slave unit 01
Slave unit 03
Slave unit 75
S1
S2
SD
FG
S1
S2
SD
FG
S1
S2
SD
FG
S1
S2
SD
FG
Twisted pair wire
with shield
Class 3 ground
Class 3 ground
Class 3 ground
Class 3 ground
PWR
ON for normal communication,
COMM OFF for abnormal communication or waiting
ERR
ON for abnormal communication,
OFF for normal communication or waiting
• CompoBus/S System
Master unit: Type C200HW-SRM21-V1
Type CQM1-SRM21-V1
• 16 outputs (type SR1)
8 outputs (type SR2)
24V 0V V– CANL FG CANH V+
BS+ BDH BDL BS– 24V 0V
Master unit
BDH
BDL
BS+ BDH BDL BS– 24V 0V
Crimped connector for branch
®
95
Manifold
Specification Sheets
Connect the shielding wire to the SD terminal. If the
shielding wire is not connected to the SD terminal,
normal transmission will be impossible even for
short distances. Furthermore, do not ground the
shielding wire (SD).
V–
CANL
FG
CANH
V+
Description
ON when communication power is supplied,
OFF when power is OFF
Single Valve
Sub-plate
24V 0V V– CANL FG CANH V+
LED name
With terminal
resistor connector
X 10
24V 0V S1 S2 SD S1 S2 FG
Red blinks
Note
MOD/NET
0
POWER ALM
Valve Manifold
Flat Ribbon Cable Specifications
Terminal block LED description
SETTINGS
Cable wiring
Valve Manifold
Common
Specifications
Series SV
EX120 Dedicated Output Serial Wiring
Series SV
EX120 Dedicated Output Serial Wiring
Description
ON for power supply input
(ON when normal,
flickers when voltage drops)
24V 0V
A
B
SG FG 24V 0V
• Uni-wire H System
Send unit: SD-H2
1
8
X1
24V 0V +24V 24G DA DB DG FG
Description
LED name
POWER ON for SI unit power supply input
ON for normal communication
COMM
ALARM ON for abnormal communication
• JEMANET (JPCN-1)
(Reference)
AJ71J92-S3 (Mitsubishi Electric Corporation)
A1SJ71J92-S3 (Mitsubishi Electric Corporation)
Type C200HW-JRM21 (OMRON Corporation)
NJ-JPCN-1 (Fuji Electric Co., Ltd.)
NP1L-JP1 (Fuji Electric Co., Ltd.)
• 16 outputs
0
7
8
7
8
O
N
7
6
1
2
3
4
5
6
7
8
5
24V 0V
LED name
Description
PW
ON when communication power is supplied,
OFF when power is OFF
L RUN
SD
RD
ON when normal data is being received
L ERR.
Note
4
6
G
5
D
Transmission indication:
Blinks when normal,
OFF or ON when abnormal
SEND
X 10
OFF
4
POWER
G
9
3
LED name
D
1
2
24V 0V
LERR. SD RD
0
9
3
0
POWER SEND
STATION NO.
1
6
0
9
3
Terminal block LED description
B RATE
PW LRUN
1
2
ON
2
POWER COMM ALARM
5
DIP.SW
ADDRESS
ON
Type V
Mitsubishi Electric Corporation
CC-Link
Type U
JEMANET (JPCN-1)
4
Type H
NKE Corporation
Uni-wire H System
ON when data is transmitted
ON when data is received
ON for transmission error/wrong setting,
Blinks when station or transmission
speed setting changes during operation
• CC-Link System
Master unit: AJ61BT11
A1SJ61BT11
AJ61QBT11
A1SJ61QBT11
• 16 outputs
• 16 outputs
a) 2 wire type
DG
Power 24V
supply 0V
Transmission lines
Cable wiring
Power 24V
supply 0V
Slave unit
(SI unit)
A
B
SG
FG
Master unit
A
B
SG
FG
Slave unit
(SI unit)
A
B
SG
FG
Slave unit
(SI unit)
A
B
SG
FG
Twisted pair wire
with shield
Master unit
Terminal
resistor
b) 3 wire type
Power 24V
supply 0V
Power 24V
supply 0V
DG
®
96
24V
0V
D
G
D
G
24V
0V
24V
0V
D
G
D
G
24V
0V
Master unit
A
B
SG
FG
DA
DB
DG
FG
DA
DB
DG
FG
Terminal
resistor
Twisted pair wire
with shield
Class 3 ground
Slave unit
(SI unit)
A
B
SG
FG
Twisted pair wire
with shield
SI unit
SI unit
DA
DB
DG
SLD
FG
Slave unit
(SI unit)
A
B
SG
FG
Slave unit
(SI unit)
A
B
SG
FG
Class 3 ground
Class 3 ground
• Cassette base manifold:
U
D
B
SS5V1-16S3D - Stations
C3, N1
1in = 25.4mm
N3
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX500
[With external pilot specification]
4
E
35
2
P
PE
A
59
45.5
4A
2B
35
E
1
P
4A
1
4A
4A
4A
4
E
B
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
PE
4A
2B
2B
2B
2B
28.6
23
12.6
10
1
P
4A
2B
(L4)
4A
2B
35
2
P
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
1
(4.9)
(C6: 3.2)
(N7: 7)
28.8
2B
L3
U side
X
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
B
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
8.4
A
18.1
35
22.3 13.5
E
(Pitch)
P = 10.5
Circular
Connector
35
23.9
36.9
M3
Terminal thread
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
L2
(Rail mounting hole pitch: 12.5)
L1
DIN rail holding screw
(
Silencer (air discharge port)
(with built-in silencer specification)
)
5
Valve Manifold
Flat Ribbon Cable Specifications
(Station n)
Light/Surge voltage suppressor
D-sub
Connector
6.2
40.1
58.4
A
B
A
A
A
B
A
A
5.5
92.2
83.7
47.3
28.8
18
B
B
B
B
B
31.2
8
A
19.7
63
48
7.5
(DIN rail dimension)
70.5
(Station 1)
Block separation lever
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
148
137.5
92.9
13
160.5
150
103.4
14
173
162.5
113.9
15
185.5
175
124.4
16
198
187.5
134.9
17
198
187.5
145.4
12
210.5
200
155.9
13
223
212.5
166.4
14
235.5
225
176.9
15
248
237.5
187.4
16
260.5
250
197.9
17
260.5
250
208.4
11.5
273
262.5
218.9
12.5
285.5
275
229.4
13.5
298
287.5
239.9
14.5
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
97
Manifold
Specification Sheets
L1
L2
L3
L4
Single Valve
Sub-plate
L dimensions (mm)
L
EX600
Dimensions: Series SV1000 for EX120 Dedicated Output Serial Wiring
Valve Manifold
Common
Specifications
Series SV
EX120 Dedicated Output Serial Wiring
Series SV
EX120 Dedicated Output Serial Wiring
Dimensions: Series SV2000 for EX120 Dedicated Output Serial Wiring
• Cassette base manifold:
SS5V2-16S3D - Stations
U
D
B
1in = 25.4mm
C4, N3
N7
(S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
2
1
P
1
P
PE
PE
E
4A
3/5
A
2B
B
P
1
4A
4A
2B
4A
2B
4
2B
E
12.5
34.6
31.5
15.9
67.5
53.9
2B
3/5
3/5
2
P
1
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
B
B
B
5.5
35
B
M3
Terminal screw
6.2
B
A
A
A
69.1
B
A
A
40
39.5
27.3
A
24
43.1
44.5
(5.3)
(4.9)
B
115.5
102.9
2B
E
A
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
DIN rail holding screw
(
Silencer (air discharge port)
(with built-in silencer specification)
)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station 1)
19.7
71.5
56.5
7.5
(DIN rail dimension)
70.5
(Station n)
Light/Surge voltage suppressor
Block separation lever
L dimensions (mm)
L
n
L1
L2
L3
L4
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
173
162.5
108.9
17.5
185.5
175
124.9
16
198
187.5
140.9
14
210.5
200
156.9
12.5
235.5
225
172.9
17
248
237.5
188.9
15
260.5
250
204.9
13.5
273
262.5
220.9
11.5
298
287.5
236.9
16
310.5
300
252.9
14.5
323
312.5
268.9
12.5
348
337.5
284.9
17
360.5
350
300.9
15.5
373
362.5
316.9
13.5
385.5
375
332.9
12
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
98
2B
4
X
D side
8
2B
4A
x
28.8 (L4)
L3
B
4A
U side
4A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
4A
18.8
3/5
A
23.5 17.5
E
(Pitch)
P = 16
Valve Manifold
Common
Specifications
Series SV
EX120 Dedicated Output Serial Wiring
Dimensions: Series SV1000 for EX120 Dedicated Output Serial Wiring
U
D
B
C3, N1
N3 (-D)
(S, R, RS) - C4,
C6, N7
1in = 25.4mm
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
(Pitch)
P = 10.5
14.1
8.4
4
E
56.5
43
B
P
P
B2
B2
35
B
P
1
1
(4.9)
(C6: 3.2)
(N7: 7)
PE
1
B2
M3
Terminal screw
11.8
6.2
29.6
39.6
5.5
35
64
92.6
B
B
B
B
B
B
B2
B2
B
B2
E
2
A
B2
35
A
PE
B2
A
92.2
83
83.7
10.8
2
A4
4.6
1
E
8
D-sub
Connector
4-ø4.3
(for mounting)
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
P
A4
A
35
A4
35
A
E
A4
A
A
A4
(L4)
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
Circular
Connector
A
A4
28.8
20.5
X
EX120
L3
L5
A
A4
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
DIN rail holding screw
(for DIN rail mounting)
A4
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
U side
4
24.6
23
9.5
8.6
With external pilot specification
EX500
18.3 13.5
Silencer (air discharge port)
(with built-in silencer specification)
)
Valve Manifold
Flat Ribbon Cable Specifications
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Light/Surge voltage suppressor
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
148
137.5
89
15
63
160.5
150
99.5
16
73.5
173
162.5
110
17
84
173
162.5
120.5
12
94.5
185.5
175
131
13
105
198
187.5
141.5
14
115.5
210.5
200
152
15
126
223
212.5
162.5
16
136.5
235.5
225
173
17
147
235.5
225
183.5
11.5
157.5
248
237.5
194
12.5
168
260.5
250
204.5
13.5
178.5
273
262.5
215
14.5
189
285.5
275
225.5
15.5
199.5
298
287.5
236
16.5
210
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
99
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
(7.5)
11.8
(for DIN rail
mounting)
10
61
59.5
45.5
(Station 1)
L dimensions (mm)
L
EX600
SS5V1-10S3D - Stations
• Tie-rod base manifold:
Series SV
EX120 Dedicated Output Serial Wiring
Dimensions: Series SV2000 for EX120 Dedicated Output Serial Wiring
U
• Tie-rod base manifold:
1in = 25.4mm
C4, N3
N7 (-D)
SS5V2-10S3D - Stations DB (S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 16
15.8
9.5
63.5
49.9
1
P
4A
4A
4A
4
E
2B
2B
2B
2B
3/5
2
P
1
(5.3)
(4.9)
M3
Terminal screw
B
B
13
6.2
5.5
35
64
102.9
109.4
B
B
B
B
B
A
PE
4A
B
A
1
P
1
PE
A
3/5
E
53.4
29.6 12.2
3/5
2
115.5
97.5
4
A
Manual override
5.4
2B
A
Silencer (air discharge port)
(with built-in silencer specification)
4(A) port side: Orange
2(B) port side: Green
L2
(Rail mounting hole pitch: 12.5)
L1
5
(Station 1)
(7.5)
11.8
(for DIN rail mounting)
12
61.9
63.5
52.5
(Station n)
Light/Surge voltage suppressor
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
160.5
150
104.4
13.5
80
173
162.5
120.4
12
96
198
187.5
136.4
16.5
112
210.5
200
152.4
14.5
128
223
212.5
168.4
13
144
248
237.5
184.4
17.5
160
260.5
250
200.4
15.5
176
273
262.5
216.4
14
192
285.5
275
232.4
12
208
310.5
300
248.4
16.5
224
323
312.5
264.4
15
240
335.5
325
280.4
13
256
360.5
350
296.4
17.5
272
373
362.5
312.4
16
288
385.5
375
328.4
14
304
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
100
P
4A
E
2B
D side
8
and turn for
( Press
the locking type. )
DIN rail holding screw
(for DIN rail mounting)
4A
A
2B
A
4A
A
x
X
One-touch fitting
One-touch fitting
[PE: Pilot EXH port]
[X: External pilot port]
Applicable tubing O.D.: ø4
Applicable tubing O.D.: ø4
N3
N3
18.4
(for mounting)
2B
4-ø5.3
(L4)
4A
28.8
L5
A
L3
U side
B
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
3/5
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
E
30.6
25.2
11.9
9.2
20.5 17.5
Valve Manifold
Common
Specifications
Series SV
EX120 Dedicated Output Serial Wiring
Dimensions: Series SV3000 for EX120 Dedicated Output Serial Wiring
U
D
B
1in = 25.4mm
C6, N7
N9 (-D)
(S, R, RS) - C8,
C10, N11
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
18 11
1
P
x
PE
4A
4A
2B
2B
4 E
2
P
76.8
60.3
4A
2B
35
1
E
P
4A
35 A
2B
B
1
4A
4A
2B
4 E
4A
2B
2B
2
35
P
1
PE X
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
(5.1)
(5.3)
4A
2B
DIN rail holding screw
(for DIN rail mounting)
B
L3
L5
35 A
U side
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6 , N7
ø8 , N9
ø10, N11
D side
(L4)
28.8
18
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
E
37.6
36.1
13.5
11.6
23.5 21.3
EX500
With external pilot specification
(Pitch)
P = 20.5
Circular
Connector
B
B
B
B
B
5.5
A
M3
Terminal screw
6.2
A
64
B
A
A
35
B
A
A
D-sub
Connector
46.9
29.6 14.3
A
12.3
Manual override
5
128.8
115.8
83.8
8
and turn for
( Press
the locking type. )
4-ø5.3
(for mounting)
Silencer (air discharge port)
(with built-in silencer specification)
4(A) port side: Orange
2(B) port side: Green
Valve Manifold
Flat Ribbon Cable Specifications
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Station 1)
L dimensions (mm)
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
185.5
175
121.5
17.5
97
198
187.5
142
13.5
117.5
223
212.5
162.5
16
138
235.5
225
183
12
158.5
260.5
250
203.5
14
179
285.5
275
224
16.5
199.5
298
287.5
244.5
12.5
220
323
312.5
265
14.5
240.5
348
337.5
285.5
17
261
360.5
350
306
13
281.5
385.5
375
326.5
15
302
410.5
400
347
17.5
322.5
423
412.5
367.5
13.5
343
448
437.5
388
15.5
363.5
460.5
450
408.5
11.5
384
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
101
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
(10)
14.7
(for DIN rail
mounting)
12
77.3
82.7
63.8
Light/Surge voltage suppressor
L
EX600
SS5V3-10S3D - Stations
• Tie-rod base manifold:
Series SV
EX120 Dedicated Output Serial Wiring
Dimensions: Series SV4000 for EX120 Dedicated Output Serial Wiring
U
• Tie-rod base manifold:
1in = 25.4mm
C8,
N9,
SS5V4-10S3D - Stations DB (S, R, RS) - 02,
03, C10, N11 (-D)
C12,
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
24 P = 24
20 11
13.7
25
2 P
PE x
1
1 B
P
4 A
4 A
4 A
2 B
2 B
3/5
4 E
4 A
35.8
74.8
58.3
2 B
3 A
E
35
14.5
2 B
2 B
3/5
2 B
2 B
2 P
1
PE X
B
B
A
A
A
5.5
35
B
A
98.2
56.3
29.6 17.5
A
(
2.2
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
M3
Terminal screw
6.2
B
A
75
B
164.7
148.2
B
A
8
64
81.7
13.3
[for Rc 1/4, 3/8]
(5.4)
16.5
B
DIN rail holding screw
(for DIN rail mounting)
)
Silencer (air discharge port)
(with built-in silencer specification)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Station 1)
(10)
14.7
(for DIN rail
mounting)
16.2
81.7
85.5
61.8
Light/Surge voltage suppressor
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
185.5
175
132
12.5
109
210.5
200
156
13
133
235.5
225
180
13.5
157
260.5
250
204
14
181
285.5
275
228
14.5
205
310.5
300
252
15
229
335.5
325
276
15.5
253
360.5
350
300
16
277
385.5
375
324
16.5
301
410.5
400
348
17
325
435.5
425
372
17.5
349
448
437.5
396
11.5
373
473
462.5
420
12
397
498
487.5
444
12.5
421
523
512.5
468
13
445
Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater.
Contact SMC for details.
®
102
2 B
4 E
4 A
4-ø6.2
(for mounting)
1 B
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
(L4)
28.8
P
4 A
4 A
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
D side
L3
L5
4 A
Rc 3/8
[1(P), 3(E) port]
3 A
Rc 1/4, 3/8
[4(A), 2(B) port]
E
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø8, N9,
ø10, N11,
ø12
U side
Valve Manifold
Common
Specifications
Circular Connector
EX600
IP67 protection
EX500
EX250
Tie-rod base
Cassette base manifold
SV1000/SV2000
Circular
Connector
Applicable series
EX120
Cassette base
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of pins per connector: 26
D-sub
Connector
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
103
Manifold
Specification Sheets
®
Series SV
Circular
Connector
How to Order
...
SV1000
SV2000
SV3000
SV4000
Stations
2 stations
...
12 12 stations
02 2 stations
...
1
2
3
4
02
...
Symbol
Series
20 20 stations
• Tie-rod base
Note 1) Double wiring specification: Single, double and 3
position solenoid valves can be used on all manifold
stations.
Note
Use of a single solenoid will result in an unused control
signal. If this is not desired, order with a specified
Note 1)
layout.
Double wiring
Note 2) Specified layout: Indicate wiring specifications on a
specification
manifold specification sheet.
Note 2)
(Note that double and 3 position valves cannot be
Specified layout
used where single solenoid wiring has been specified.)
(Up to 24 solenoids
possible.)
Mounting
Nil
SS5V 1 –W 10CD – 05 U
–
–
–
...
• Cassette base
SS5V 1 – W 16CD – 05 U
Direct mount
DIN rail mount (with DIN rail)
D
D0 Note) DIN rail mount (without DIN rail)
For 3 stations When a DIN rail longer than
D3
–
D20
the specified stations is
required.
(Specify a rail longer than
For 20 stations the standard length.)
...
Valve stations
Note) In case of D0, only DIN rail fittings are attached.
DIN rail length
Nil
SV1000
SV2000
Enclosure IP67
specification
3
...
1
2
20
Valve stations
Standard length
For 3 stations Specify a rail longer
than the standard
For 20 stations length.
...
Series
Series SV1000
Symbol
...
...
...
...
09 9 stations
02 2 stations
18 18 stations
A, B port size (metric)
Note
Stations
02 2 stations
Note 1)
Double wiring specification
Note 2)
Specified layout
(Up to 18 solenoids possible.)
Series SV2000
Stations
2 stations
Note
02
...
...
Symbol
Double wiring specification
Note 1)
...
...
12 12 stations
02 2 stations
20 20 stations
Note 2)
Specified layout
(Up to 24 solenoids possible.)
Note 1) Double wiring specification: Single, double and 3
position solenoid valves can be used on all manifold
stations.
Use of a single solenoid will result in an unused control
signal. If this is not desired, order with a specified
layout.
Note 2) Specified layout: Indicate wiring specifications on a
manifold specification sheet.
(Note that double and 3 position valves cannot be used
where single solenoid wiring has been specified.)
P, E port position
U
D
B
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 20 stations)
Supply/Exhaust block assembly specification
Nil
S∗
R
RS∗
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
∗ When the built-in silencer type is used, keep the exhaust port from
coming in direct contact with water or other liquids.
Symbol
C3
C4
C6
C4
C6
C8
C6
C8
C10
C8
C10
C12
02
03
02F
03F
M
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Rc 1/4
Rc 3/8
G 1/4
G 3/8
A, B ports mixed
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
ø12
One-touch fitting
Rc 3/8
SV4000
G 3/8
A, B port size (inch)
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
N9
N11
02N
03N
02T
03T
M
A, B port
ø1/8" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
NPT 1/4
NPT 3/8
NPTF 1/4
NPTF 3/8
A, B ports mixed
P, E port
Applicable series
ø5/16"
One-touch fitting
SV1000
ø3/8"
One-touch fitting
SV2000
ø3/8"
One-touch fitting
SV3000
ø3/8"
One-touch fitting
NPT 3/8
SV4000
NPTF 3/8
∗ In case of mixed specification (M), indicate separately on a manifold
specification sheet.
®
104
Valve Manifold
Common
Specifications
Series SV
Circular Connector
How to Order Manifold Assemblies (Order Example)
EX600
Example (SV1000)
Double solenoid
Manifold
SS5V1-W16CD-06B-C6 (1 set)
SV1200-5FU (2 sets)
Single solenoid
EX500
SV1100-5FU (4 sets)
U
de
si
EX250
SS5V1-W16CD-06B-C6 ............ 1 set (manifold part no.)
∗ SV1100-5FU ......... 4 sets (single solenoid part no.)
∗ SV1200-5FU ......... 2 sets (double solenoid part no.)
D
D
ns
tio
ta
S
D
D
D
D
3
2
D
EX120
1
de
si
How to Order Solenoid Valves
– 5 F
–
Note) Available with manifold block for station
additions. Refer to pages 77 and 81.
Circular
Connector
SV 1 1 0 0
Series
SV1000
SV2000
SV3000
SV4000
Manual override
Nil: Non-locking push type
D-sub
Connector
1
2
3
4
D: Slotted locking type
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Valve Manifold
Flat Ribbon Cable Specifications
1
2
3
4
5
A
B
C
Light/Surge voltage suppressor
U
R
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
With light and surge voltage suppressor
With surge voltage suppressor
Pilot specification
Nil
R
Internal pilot
External pilot
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Rated voltage
24VDC
12VDC
Single Valve
Sub-plate
5
6
Back pressure check valve
Nil
K
None
Built-in
∗ Built-in back pressure check valve type
is applicable to series SV1000 only.
∗ Effective area of the built-in back
pressure check valve type is reduced
approximately 20%.
®
105
Manifold
Specification Sheets
∗ Back pressure check valve is not
available for 3 position closed center
and 3 position pressure center.
Series SV
Circular Connector
Manifold Electrical Wiring
10C/16C Circular Connector Type (26 pins)
Common
Common
SOL. B
Light/Surge
voltage suppressor
SOL. A
SOL. B
SOL. A
Station 12
Station 11
Light/Surge
voltage suppressor
SOL. B
Light/Surge
voltage suppressor
SOL. A
Station 2
SOL. B
SOL. A
Station 1
Light/Surge
voltage suppressor
• This circuit has double wiring specifications for up to 12 stations. Since the usable number of
solenoids differs depending on the manifold type, refer to the table below. In the case of single
solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification
sheet, connections are made without skipping any connectors, and signals A for single and A, B
for double are in order 1→2→3→4, etc.
• Stations are counted starting from station 1 on the D side (connector side).
• Since solenoid valves do not have polarity, either the +COM or –COM can be used.
Usable number of solenoids
Model
Maximum number of solenoids
Tie-rod base type 10
SV1000
to
SV4000
24
Cassette base type 16
SV1000
SV2000
18
24
®
106
• Cassette base manifold:
SS5V1-W16CD - Stations
U
D
B
1in = 25.4mm
C3, N1
N3
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX500
With external pilot specification
P
PE
4A
4
E
2B
35
2
P
1
A
59
45.5
4A
2B
1
P
4A
4A
4A
4A
2B
2B
2B
12.6
10
4
E
B
1
PE
35
E
28.6
23
4A
2B
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
2B
35
2
P
1
(4.9)
(C6: 3.2)
(N7: 7)
(L4)
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
X
EX120
L3
U side
2B
x
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
8.4
4A
18.1
A
59.6
B
13.5
35
22.3
E
(Pitch)
P = 10.5
EX600
Dimensions: Series SV1000 for Circular Connector
Valve Manifold
Common
Specifications
Series SV
Circular Connector
(
)
L2
5
15 1
2
14
16
17 3
24
25
18 4
13
45.6
19 5
11 22
26
20 6
10 21
7
9 8
12 23
58.4
37.2
Notch
(to align connector position)
Silencer (air discharge port)
(with built-in silencer specification)
D-sub
Connector
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
DIN rail holding screw
36.9
35
16.6
42.3
A
B
A
B
A
A
A
A
92.2
83.7
28.8
18
B
B
B
B
B
A
Circular
Connector
5.5
8
(Rail mounting hole pitch: 12.5)
L1
Valve Manifold
Flat Ribbon Cable Specifications
(Station n)
(Station 1)
63
48
Light/Surge voltage suppressor
7.5
(DIN rail dimension)
19.7
(Cable assembly)
Min. bending radius 20mm
Block separation lever
(81)
(when circular connector is mounted)
Single Valve
Sub-plate
L dimensions (mm)
n
L1
L2
L3
L4
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
148
137.5
119.3
14.5
160.5
150
129.8
15.5
173
162.5
140.3
16.5
185.5
175
150.8
17.5
185.5
175
161.3
12
198
187.5
171.8
13
210.5
200
182.3
14
223
212.5
192.8
15
235.5
225
203.3
16
248
237.5
213.8
17
248
237.5
224.3
12
260.5
250
234.8
13
273
262.5
245.3
14
285.5
275
255.8
15
298
287.5
266.3
16
310.5
300
276.8
17
310.5
300
287.3
11.5
®
47
107
Manifold
Specification Sheets
L
Series SV
Circular Connector
Dimensions: Series SV2000 for Circular Connector
• Cassette base manifold:
SS5V2-W16CD- Stations
U
D
B
1in = 25.4mm
C4, N3
N7
(S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
2
1
P
PE
PE
67.5
53.9
2B
E
4A
3/5
A
2B
B
P
4A
4A
2B
4A
2B
4
2B
2
1
43.1
44.5
(5.3)
2B
3/5
E
P
15.9
12.5
3/5
1
(4.9)
2B
E
34.6
31.5
2B
B
1
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
51.3
8
B
B
B
B
A
56.3
A
Manual override
DIN rail holding screw
19 5
11 22 26
10 21 20 6
9 8 7
B
A
A
15 1
2
14
16
17 3
13 24
25
18 4
12 23
B
A
A
A
42.3
69.1
115.5
102.9
39.5
27.3
16.6
B
35
5.5
P
4
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
X
D side
(L4)
L3
4A
U side
x
4A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
4A
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
4A
18.8
60.8
3/5
A
23.5
E
(Pitch)
P = 16 17.5
37.2
Notch
(to align connector position)
and turn for
( Press
the locking type. )
4(A) port side: Orange
2(B) port side: Green
L2
Silencer (air discharge port)
(with built-in silencer specification)
5
(Rail mounting hole pitch: 12.5)
L1
(Station 1)
71.5
56.5
(Station n)
Light/Surge voltage suppressor
19.7
(Cable assembly)
Min. bending radius 20mm
7.5
(DIN rail dimension)
Block separation lever
(81)
(when circular connector is mounted)
L dimensions (mm)
L
n
L1
L2
L3
L4
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
160.5
150
135.3
12.5
185.5
175
151.3
17
198
187.5
167.3
15.5
210.5
200
183.3
13.5
223
212.5
199.3
12
248
237.5
215.3
16.5
260.5
250
231.3
14.5
273
262.5
247.3
13
298
287.5
263.3
17.5
310.5
300
279.3
15.5
323
312.5
295.3
14
335.5
325
311.3
12
360.5
350
327.3
16.5
373
362.5
343.3
15
385.5
375
359.3
13
410.5
400
375.3
17.5
423
412.5
391.3
16
435.5
425
407.3
14
448
437.5
423.3
12.5
®
108
n: Stations
2
• Tie-rod base manifold:
SS5V1-W10CD - Stations
U
D
B
1in = 25.4mm
C3, N1
N3 (-D)
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
13.5
14.1
60.6
8.4
9.5
8.6
18.3
EX500
With external pilot specification
(Pitch)
P = 10.5
PE
A4
A4
A4
A
4
E
2
B2
B2
B2
B2
B
35
P
PE
56.5
43
1
P
A4
1
3/5
E
1
P
A4
A4
A4
A4
A
E
2
B2
B2
B2
B2
24.6
23
4
35
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
(L4)
3/5
B
P
1
L5
D side
47.8
(4.9)
(C6: 3.2)
(N7: 7)
DIN rail holding screw
(for DIN rail mounting)
x
EX120
L3
U side
E
X
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N9
EX600
Dimensions: Series SV1000 for Circular Connector
Valve Manifold
Common
Specifications
Series SV
Circular Connector
15 1
2
14
16
3
17
24
25
18 4
13
12 23
38.4
39.6
29.6
19 5
11 22
26
20 6
10 21
7
9 8
5.5
35
58.9
92.6
A
B
A
B
A
A
A
A
92.2
83.7
83
B
B
B
B
B
A
Circular
Connector
10.8
8
27.5
8.9
4.6
(
4-ø4.3
(for mounting)
)
L2
D-sub
Connector
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
Notch
(to align connector position)
Silencer (air discharge port)
(with built-in silencer specification)
5
(Rail mounting hole pitch: 12.5)
(Station n)
Valve Manifold
Flat Ribbon Cable Specifications
L1
(Station 1)
59.5
45.5
Light/Surge voltage suppressor
11.8
(for DIN rail mounting)
(7.5)
10
(Cable assembly)
Min. bending radius 20mm
(81)
(when circular connector is mounted)
L
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
148
137.5
116.3
16
63
160.5
150
126.8
17
73.5
160.5
150
137.3
11.5
84
173
162.5
147.8
12.5
94.5
185.5
175
158.3
13.5
105
198
187.5
168.8
14.5
115.5
210.5
200
179.3
15.5
126
223
212.5
189.8
16.5
136.5
235.5
225
200.3
17.5
147
235.5
225
210.8
12.5
157.5
248
237.5
221.3
13.5
168
260.5
250
231.8
14.5
178.5
273
262.5
242.3
15.5
189
285.5
275
252.8
16.5
199.5
298
287.5
263.3
17.5
210
298
287.5
273.8
12
220.5
310.5
300
284.3
13
231
323
312.5
294.8
14
241.5
335.5
325
305.3
15
252
®
109
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
L dimensions (mm)
Series SV
Circular Connector
Dimensions: Series SV2000 for Circular Connector
U
• Tie-rod base manifold:
SS5V2-W10CD - Stations DB (S, R, RS) -
C4, N3
C6, N7
C8, N9
1in = 25.4mm
(-D)
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 16 17.5
60.7
15.8
9.5
1
P
1
PE
PE
63.5
49.9
1
P
X
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
D side
2B
2B
2B
3/5
2
1
(4.9)
(5.3)
8
5.5
35
58.9
102.9
109.4
B
B
A
B
B
B
11.4
40.8
A
15 1
2
14
16
17 3
13 24
25
18 4
2B
P
46.2
19 5
11 22 26
10 21 20 6
9 8 7
4
E
B
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
12 23
4A
B
2
4A
B
2B
4A
A
2B
4A
A
2B
x
P
2B
A
3/5
E
53.4
29.6 12.2
B
3/5
115.5
97.5
E
A
4
A
4A
A
4A
4-ø5.3
(for mounting)
4A
L5
4A
(L4)
L3
U side
A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
3/5
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
E
30.6
25.2
11.9
9.2
20.5
5.4
Manual override
and turn for
( Press
the locking type. )
DIN rail holding screw
(for DIN rail mounting)
4(A) port side: Orange
2(B) port side: Green
L2
5
29.5
Silencer (air discharge port)
(with built-in silencer specification)
Notch
(to align connector position)
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Station 1)
63.5
52.5
Light/Surge voltage suppressor
11.8
(for DIN rail mounting)
(7.5)
12
(Cable assembly)
Min. bending radius 20mm
(80.9)
(when circular connector is mounted)
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
160.5
150
132.2
14
80
173
162.5
148.2
12.5
96
198
187.5
164.2
17
112
210.5
200
180.2
15
128
223
212.5
196.2
13.5
144
235.5
225
212.2
11.5
160
260.5
250
228.2
16
176
273
262.5
244.2
14.5
192
285.5
275
260.2
12.5
208
310.5
300
276.2
17
224
323
312.5
292.2
15.5
240
335.5
325
308.2
13.5
256
348
337.5
324.2
12
272
373
362.5
340.2
16.5
288
385.5
375
356.2
14.5
304
398
387.5
372.2
13
320
423
412.5
388.2
17.5
336
435.5
425
404.2
15.5
352
448
437.5
420.2
14
368
®
110
n: Stations
2
1in = 25.4mm
C6, N7
U
N9 (-D)
SS5V3-W10CD - Stations DB (S, R, RS) - C8,
C10, N11
• Tie-rod base manifold:
EX600
Dimensions: Series SV3000 for Circular Connector
Valve Manifold
Common
Specifications
Series SV
Circular Connector
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
21.3
18 11
61.3
2B
1
4A
2B
4A
4A
2B
2B
4 E
2
PE X
35
1
P
x
PE
76.8
60.3
4A
P
EX120
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
E
P
4A
35 A
2B
B
1
(L4)
4A
4A
2B
4 E
4A
2B
2B
2
35
P
1
L3
L5
44.3
(5.1)
(5.3)
DIN rail holding screw
(for DIN rail mounting)
B
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
D side
U side
35 A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6, N7
ø8, N9
ø10, N11
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
E
37.6
36.1
13.5
11.6
23.5
EX500
With external pilot specification
(Pitch)
P = 20.5
Circular
Connector
B
B
B
B
B
39.6
15 1
2
14
16 17 3
13 24
25
18 4
12 23
11 22 26 19 5
10 21 20 6
9 8 7
A
35
A
58.9
B
A
A
5.5
B
A
A
46.9
29.6 14.3
A
10.1
and turn for
( Press
the locking type. )
4-ø5.3
(for mounting)
4(A) port side: Orange
2(B) port side: Green
L2
5
D-sub
Connector
Manual override
5
128.8
115.8
83.8
8
42.8
Notch
(to align connector position)
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
(Station n)
Valve Manifold
Flat Ribbon Cable Specifications
L1
(Station 1)
82.7
63.8
Light/Surge voltage suppressor
14.7
(for DIN rail mounting)
(10)
12
(Cable assembly)
Min. bending radius 20mm
(81)
(when circular connector is mounted)
L
n
n : Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
173
162.5
147.8
12.5
97
198
187.5
168.3
15
117.5
223
212.5
188.8
17
138
235.5
225
209.3
13
158.5
260.5
250
229.8
15.5
179
285.5
275
250.3
17.5
199.5
298
287.5
270.8
13.5
220
323
312.5
291.3
16
240.5
335.5
325
311.8
12
261
360.5
350
332.3
14
281.5
385.5
375
352.8
16.5
302
398
387.5
373.3
12.5
322.5
423
412.5
393.8
14.5
343
448
437.5
414.3
17
363.5
460.5
450
434.8
13
384
485.5
475
455.3
15
404.5
510.5
500
475.8
17.5
425
523
512.5
496.3
13.5
445.5
548
537.5
516.8
15.5
466
®
111
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
L dimensions (mm)
Series SV
Circular Connector
Dimensions: Series SV4000 for Circular Connector
• Tie-rod base manifold:
SS5V4-W10CD - Stations
U
D
B
1in = 25.4mm
C8,
N9,
(S, R, RS) - 02,
03, C10, N11, (-D)
C12,
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
2 B
2 B
2 B
3/5
2 P
PE X
PE
1
74.8
58.3
2 B
4 E
35.8
1 B
P
4 A
x
3 A
E
1 B
P
4 A
4 A
2 B
4 A
2 B
2 B
3/5
4 E
4 A
2 B
2 P
L3
1
U side
4 A
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
Rc 1/4, 3/8
[4(A), 2(B) port]
4 A
Rc 3/8
[1(P), 3(E) port]
4 A
13.7
20 11
3 A
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø8, N9
ø10, N11
ø12
65.8
E
35
14.5
With external pilot specification
(Pitch)
P = 24 24
25
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
(L4)
L5
D side
75
B
A
A
41.6
B
A
A
81.7
B
A
A
98.2
56.3
29.6 17.5
A
15 1
2
14
16 17 3
13 24
25
18 4
12 23
11 22 26 19 5
10 21 20 6
9 8 7
B
5.5
8
35
B
164.7
148.2
B
DIN rail holding screw
(for DIN rail mounting)
B
4-ø6.2
(for mounting)
13.3
[for Rc 1/4, 3/8]
(5.4)
47.3
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
33.8
)
Notch
(to align connector position)
L2
5
(Rail mounting hole pitch: 12.5)
Silencer (air discharge port)
(with built-in silencer specification)
L1
(Station 1)
16.2
85.5
61.8
(Station n)
Light/Surge voltage suppressor
14.7
(for DIN rail mounting)
(10)
(Cable assembly)
Min. bending radius 20mm
(84.5)
(when circular connector is mounted)
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
198
187.5
162.8
17.5
109
210.5
200
186.8
12
133
235.5
225
210.8
12.5
157
260.5
250
234.8
13
181
285.5
275
258.8
13.5
205
310.5
300
282.8
14
229
335.5
325
306.8
14.5
253
360.5
350
330.8
15
277
385.5
375
354.8
15.5
301
410.5
400
378.8
16
325
435.5
425
402.8
16.5
349
460.5
450
426.8
17
373
485.5
475
450.8
17.5
397
498
487.5
474.8
11.5
421
523
512.5
498.8
12
445
548
537.5
522.8
12.5
469
573
562.5
546.8
13
493
598
587.5
570.8
13.5
517
623
612.5
594.8
14
541
®
112
n: Stations
2
Valve Manifold
Common
Specifications
D-sub Connector
EX600
EX500
EX250
Tie-rod base
EX120
Cassette base
Applicable series
Circular
Connector
Cassette base manifold
SV1000/SV2000
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
• Number of pins on connector : 25
• MIL-C-24308
Conforms to JIS-X-5101
D-sub
Connector
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
113
Manifold
Specification Sheets
®
Series SV
D-sub
Connector
How to Order
Note 1) Double wiring specification: Single,
double and 3 position solenoid valves
can be used on all manifold stations.
Use of a single solenoid will result in
Symbol Stations
Note
an unused control signal. If this is not
Note 1)
02 2 stations
desired, order with a specified layout.
Double wiring
Note 2) Specified layout: Indicate wiring
specification
11 11 stations
specifications on a manifold
specification sheet.
Note 2)
02 2 stations
Specified layout
(Note that double and 3 position
(Up to 23 solenoids
valves cannot be used where single
possible.)
solenoid wiring has been specified.)
20 20 stations
• Tie-rod base
...
SV1000
SV2000
SV3000
SV4000
...
1
2
3
4
...
Series
...
Valve stations
Mounting
–
–
–
–
Direct mount
DIN rail mount
(with DIN rail)
Note) DIN rail mount
D0 (without DIN rail)
For
When a DIN rail
D3 3 stations
longer than the
Nil
D
• Cassette base
SS5V 1 – 16FD 1 – 05 U
Connector entry
direction
1
2
Upward
Lateral
D20
Note) In case of D0, only DIN rail
fittings are attached.
Valve stations
Series SV1000
09
02
9 stations
2 stations
18
Note 2) Specified layout: Indicate wiring specifications
on a manifold specification sheet.
(Note that double and 3 position valves cannot
Specified layout
be used where single solenoid wiring has been
(Up to 18 solenoids possible.)
specified.)
18 stations
P, E port position
Series SV2000
...
02
Stations
2 stations
...
Symbol
...
...
11 11 stations
02 2 stations
20 20 stations
Note
Note 1)
U
D
B
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 20 stations)
Double wiring specification
Note 2)
Nil
®
Standard length
3
For 3 stations Specify a rail
longer than
the standard
For 20 stations length.
20
S
R
RS
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
A, B port size (metric)
C3
C4
C6
C4
C6
C8
C6
C8
C10
C8
C10
C12
02
03
02F
03F
M
Nil
Pilot specification
Specified layout
(Up to 23 solenoids possible.)
Symbol
114
DIN rail length
Note 2)
...
...
...
Stations
2 stations
...
02
Note 1) Double wiring specification: Single, double and
3 position solenoid valves can be used on all
manifold stations.
Note
Use of a single solenoid will result in an unused
Note 1)
control signal. If this is not desired, order with a
Double wiring specification
specified layout.
...
Symbol
specified stations
is required.
(Specify a rail
longer than the
For
20 stations standard length.)
...
SV1000
SV2000
...
Series
1
2
...
SS5V 1 – 10FD 1 – 05 U
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Rc 1/4
Rc 3/8
G 1/4
G 3/8
A, B ports mixed
A, B port size (inch)
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
ø12
One-touch fitting
Rc 3/8
G 3/8
SV4000
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
N9
N11
02N
03N
02T
03T
M
A, B port
ø1/8" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
ø5/16" One-touch fitting
ø3/8" One-touch fitting
NPT 1/4
NPT 3/8
NPTF 1/4
NPTF 3/8
A, B ports mixed
P, E port
Applicable series
ø5/16"
One-touch fitting
SV1000
ø3/8"
One-touch fitting
SV2000
ø3/8"
One-touch fitting
SV3000
ø3/8"
One-touch fitting
NPT 3/8
SV4000
NPTF 3/8
∗ In case of mixed specification (M), indicate separately on a manifold
specification sheet.
EX600
How to Order Manifold Assemblies (Order Example)
Example (SV1000)
Double solenoid
Manifold
SS5V1-10FD1-06B-C6 (1 set)
Valve Manifold
Common
Specifications
Series SV
D-sub Connector
SV1200-5FU ( 2 sets)
Single solenoid
EX500
SV1100-5FU (4 sets)
U
SS5V1-10FD1-06B-C6 ............ 1 set ( manifold part no.)
∗ SV1100-5FU ......... 4 sets (single solenoid part no.)
∗ SV1200-5FU ......... 2 sets (double solenoid part no.)
de
si
EX250
D
D
ns
tio
ta
S
D
D
D
D
3
2
1
de
si
EX120
D
How to Order Solenoid Valves
– 5 F
–
Note) Available with manifold block for station
additions. Refer to pages 77 and 81.
Series
SV1000
SV2000
SV3000
SV4000
Manual override
Nil: Non-locking push type
D: Slotted locking type
D-sub
Connector
1
2
3
4
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Valve Manifold
Flat Ribbon Cable Specifications
1
2
3
4
5
A
B
C
Circular
Connector
SV 1 1 0 0
Light/Surge voltage suppressor
U
R
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
With light and surge voltage suppressor
With surge voltage suppressor
Rated voltage
Pilot specification
Nil
R
5
6
Internal pilot
External pilot
Back pressure check valve
Nil
K
Single Valve
Sub-plate
∗ External pilot specification
is not available for 4
position dual 3 port valves.
24VDC
12VDC
None
Built-in
∗ Built-in back pressure check valve type
is applicable to series SV1000 only.
∗ Effective area of the built-in back
pressure check valve type is reduced
approximately 20%.
®
115
Manifold
Specification Sheets
∗ Back pressure check valve is not
available for 3 position closed center and
3 position pressure center.
Series SV
D-sub Connector
Manifold Electrical Wiring
10F/16F D-sub Connector Type (25 pins)
13
12
Light/Surge
voltage suppressor
Common
Common
25
24
SOL. B
11
SOL. A
Station 1
Light/Surge
voltage suppressor
15
SOL. B
Light/Surge
voltage suppressor
SOL. A
2
Station 2
14
SOL. B
SOL. A
Light/Surge
voltage suppressor
Station 1
1
• This circuit has double wiring specifications for up to 11 stations. Since the usable number of
solenoids differs depending on the manifold type, refer to the table below. In the case of single
solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification
sheet, connections are made without skipping any connectors, and signals A for single and A, B for
double are in order 1→14→2→15, etc.
• Stations are counted starting from station 1 on the D side (connector side).
• Since solenoid valves do not have polarity, either the +COM or –COM can be used.
Usable number of solenoids
Model
Tie-rod base type 10
23
Cassette base type 16
SV1000
SV2000
18
23
®
116
Maximum number of solenoids
SV1000
to
SV4000
Valve Manifold
Common
Specifications
Series SV
D-sub Connector
Dimensions: Series SV1000 for D-sub Connector
1
SS5V1-16FD 2 - Stations
U
D
B
1in = 25.4mm
C3, N1
N3
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
18.1
33.8
8.4
10
13.5
1
P
4A
4A
4A
4
E
B
2B
2B
2B
2B
35
2
P
PE
X
PE
4A
A
59
45.5
A
35
35
E
1
P
4A
4A
4A
4
E
B
1
4A
2B
2B
2B
2B
35
2
P
1
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
E
28.6
23
12.6
22.3
EX500
With external pilot specification
(Pitch)
P = 10.5
(Lateral connector entry)
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
(L4)
L3
D side
(C6: 3.2)
(N7: 7)
(4.9)
U side
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
2-M2.6
2-4-40 UNC
[4(A), 2(B) with inch size ports]
7.9
35
16.6
36.9
42.3
58.4
B
A
A
A
B
A
A
5.5
92.2
83.7
28.8
18
B
B
B
B
B
A
Circular
Connector
8
A
D-sub
Connector
Manual override
and turn for
( Press
the locking type. )
JIS-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
{
4(A) port side: Orange
2(B) port side: Green
Connector case
release lever (both sides)
5
(Rail mounting hole pitch: 12.5)
Silencer (air discharge port)
(with built-in silencer specification)
L1
(Station n)
Valve Manifold
Flat Ribbon Cable Specifications
L2
}
(Station 1)
Light/Surge voltage suppressor
19.7
63
48
7.5
(DIN rail dimension)
(6)
(47.3)
61.2
DIN rail holding screw
Single Valve
Sub-plate
Block separation lever
L dimensions (mm)
n
L1
L2
L3
L4
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
123
112.5
99.5
12
135.5
125
110
13
148
137.5
120.5
14
160.5
150
131
15
173
162.5
141.5
16
185.5
175
152
17
198
187.5
162.5
18
198
187.5
173
12.5
210.5
200
183.5
13.5
223
212.5
194
14.5
235.5
225
204.5
15.5
248
237.5
215
16.5
260.5
250
225.5
17.5
260.5
250
236
12.5
273
262.5
246.5
13.5
285.5
275
257
14.5
298
287.5
267.5
15.5
®
117
Manifold
Specification Sheets
L
EX600
• Cassette base manifold:
Series SV
D-sub Connector
Dimensions: Series SV2000 for D-sub Connector
• Cassette base manifold:
SS5V2-16FD 12 - Stations
U
D
B
1in = 25.4mm
C4, N3
N7
(S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
P
1
2B
2B
2
PE
E
67.5
53.9
2B
4
3/5
1
P
PE
3/5
E
1
P
4A
A
2B
B
4A
4A
2B
4A
2B
4
2B
2
E
15.9
12.5
34.6
31.5
2B
B
4A
x
4A
3/5
P
1
One-touch fitting
[4(A),2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
4A
(Lateral connector entry)
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
4A
18.8
A
35
3/5
23.5
E
(Pitch)
P = 16 17.5
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
X
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
D side
U side
(L4)
2-M2.6
2-4-40 UNC
[A, B with inch size ports]
(4.9)
(5.3)
L3
43.1
44.5
7.9
8
B
B
B
B
B
B
A
A
A
A
A
42.3
69.1
115.5
102.9
39.5
27.3
16.6
35
5.5
B
A
A
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
DIN rail holding screw
JIS-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
{
)
Connector case
release lever (both sides)
L2
5
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
L1
(Station n)
}
(Station 1)
Light/Surge voltage suppressor
19.7
61.2
71.5
56.5
7.5
(DIN rail dimension)
(47.3)
(6)
Block separation lever
L dimensions (mm)
L
n
L1
L2
L3
L4
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
148
137.5
109.5
22.5
160.5
150
125.5
20.5
173
162.5
141.5
19
198
187.5
157.5
23.5
210.5
200
173.5
21.5
223
212.5
189.5
20
235.5
225
205.5
18
260.5
250
221.5
22.5
273
262.5
237.5
21
285.5
275
253.5
19
310.5
300
269.5
23.5
323
312.5
285.5
22
335.5
325
301.5
20
348
337.5
317.5
18.5
373
362.5
333.5
23
385.5
375
349.5
21
398
387.5
365.5
19.5
423
412.5
381.5
24
435.5
425
397.5
22
®
118
n: Stations
2
Valve Manifold
Common
Specifications
Series SV
D-sub Connector
Dimensions: Series SV1000 for D-sub Connector
U
D
B
SS5V1-10FD 12 - Stations
1in = 25.4mm
C3, N1
N3 (-D)
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX600
• Tie-rod base manifold:
With external pilot specification
B2
B
P
PE
56.5
43
B2
1
1
P
A4
A4
A4
A
E
2
B2
B2
B2
B2
B
JIS-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
{
3/5
P
1
8
8.9
4.6
Manual override
and turn for
( Press
the locking type. )
4-ø4.3
(for mounting)
4(A) port side: Orange
2(B) port side: Green
5
2-M2.6
2-4-40 UNC
[4(A), 2(B) with inch size ports]
Connector case
release lever (both sides)
Valve Manifold
Flat Ribbon Cable Specifications
L2
(Rail mounting hole pitch: 12.5)
Silencer (air discharge port)
(with built-in silencer specification)
L1
(Station n)
D-sub
Connector
29.6
39.6
5.5
35
58.9
92.6
A
}
(4.9)
(C6: 3.2)
(N7: 7)
B
B
B
B
B
A
B
B2
A4
A
B
B2
3/5
E
A
A
2
8.6
24.6
37.6
4
3/5
D side
Circular
Connector
A
A
PE
A
E
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
22
7.9
92.2
83
83.7
10.8
1
P
A4
DIN rail holding screw
(for DIN rail mounting)
A4
(L4)
L3
L5
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
x
EX120
One-touch fitting
[4(A), 2(B)port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
A4
X
(Lateral connector entry)
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
U side
8.4
A4
23
9.5
14.1
(6)
4
34.8
3/5
13.5
E
18.3
EX500
(Pitch)
P = 10.5
(Station 1)
L dimensions (mm)
L
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
123
112.5
90.5
19.5
63
135.5
125
101
20.5
73.5
148
137.5
111.5
21.5
84
160.5
150
122
22.5
94.5
173
162.5
132.5
23.5
105
173
162.5
143
18
115.5
185.5
175
153.5
19
126
198
187.5
164
20
136.5
210.5
200
174.5
21
147
223
212.5
185
22
157.5
235.5
225
195.5
23
168
235.5
225
206
18
178.9
248
237.5
216.5
19
189
260.5
250
227
20
199.5
273
262.5
237.5
21
210
285.5
275
248
22
220.5
298
287.5
258.5
23
231
310.5
300
269
24
241.5
310.5
300
279.5
18.5
252
®
119
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
(7.5)
11.8
(for DIN rail mounting)
10
51.5
59.5
45.5
Light/Surge voltage suppressor
Series SV
D-sub Connector
Dimensions: Series SV2000 for D-sub Connector
• Tie-rod base manifold:
1in = 25.4mm
C4, N3
U
D
B
1
SS5V2-10FD 2 - Stations
N7 (-D)
(S, R, RS) - C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P =16 17.5
15.8
9.5
4A
4A
2B
2B
4
E
1
P
PE
2B
63.5
49.9
4A
2B
3/5
2
1
P
PE
30.6
4A
x
A
E
4A
P
4A
4A
4A
4
3/5
E
B
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
B
11.9
A
2B
2B
2B
2B
3/5
2
1
P
1
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
3/5
(Lateral connector entry)
One-touch fitting
E
25.2
9.2
20.5
34.9
X
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
D side
U side
(L4)
L3
L5
{
B
58.9
B
A
A
11.4
B
A
53.4
29.6 12.2
A
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
(
2-M2.6
2-4-40 UNC
[4(A), 2(B) with inch size ports]
)
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
109.4
B
5.4
A
102.9
B
A
35
8
7.9
5.5
B
A
DIN rail holding screw
(for DIN rail mounting)
}
(5.3)
B
115.5
97.5
J-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
20.4
(4.9)
4-ø5.3
(for mounting)
Connector case
release lever (both sides)
Silencer (air discharge port)
(with built-in silencer specification)
(Station 1)
Light/Surge voltage suppressor
(39.6)
53.5
52.5
(7.5)
11.8
(for DIN rail
mounting)
12
63.5
(6)
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
120
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
135.5
125
106.4
18
80
160.5
150
122.4
22
96
173
162.5
138.4
20.5
112
185.5
175
154.4
19
128
210.5
200
170.4
23
144
223
212.5
186.4
21.5
160
235.5
225
202.4
20
176
248
237.5
218.4
18
192
273
262.5
234.4
22.5
208
285.5
275
250.4
21
224
298
287.5
266.4
19
240
323
312.5
282.4
23.5
256
335.5
325
298.4
22
272
348
337.5
314.4
20
288
360.5
350
330.4
18
304
385.5
375
346.4
22.5
320
398
387.5
362.4
21
336
410.5
400
378.4
19
352
435.5
425
394.4
23.5
368
®
Valve Manifold
Common
Specifications
Series SV
D-sub Connector
Dimensions/Series SV3000 for D-sub Connector
1in = 25.4mm
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX600
U
N9 (-D)
SS5V3-10FD 12 - Stations DB (S, R, RS) - C8,
C10, N11
• Tie-rod base manifold:
With external pilot specification
21.3
35.5
18 11
B
2B
2
2B
PE X
35
1
P
x
PE
37.6
2B
2B
4 E
4A
76.8
60.3
1
4A
E
P
4A
35 A
2B
B
1
4A
4A
2B
4 E
4A
2B
2B
2
35
P
1
D side
(L4)
L3
L5
18.5
{
JIS-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
B
B
B
B
B
A
A
A
A
5.5
B
A
46.9
29.6 14.3
A
8
35
58.9
B
A
10.1
5
4(A) port side: Orange
2(B) port side: Green
L2
D-sub
Connector
Manual override
and turn for
( Press
the locking type. )
2-M2.6
2-4-40 UNC
[4(A), 2(B) with inch size ports]
5
L1
Valve Manifold
Flat Ribbon Cable Specifications
Connector case
release lever (both sides)
(Rail mounting hole pitch: 12.5)
Silencer (air discharge port)
(with built-in silencer specification)
(Station 1)
(Station n)
Circular
Connector
7.9
4-ø5.3
(for mounting)
}
(5.1)
(5.3)
DIN rail holding screw
(for DIN rail mounting)
128.8
115.8
83.8
P
4A
4A
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
EX120
U side
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
35 A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6, N7
ø8 , N9
ø10, N11
EX250
(Lateral connector entry)
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
E
36.1
13.5
11.6
23.5
EX500
(Pitch)
P = 20.5
Light/Surge voltage suppressor
66.8
(10)
14.7
(for DIN rail mounting)
12
(52.9)
82.7
63.8
(6)
L
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
160.5
150
122
22.5
97
173
162.5
142.5
18.5
117.5
198
187.5
163
20.5
138
223
212.5
183.5
23
158.5
235.5
225
204
19
179
260.5
250
224.5
21
199.5
285.5
275
245
23.5
220
298
287.5
265.5
19.5
240.5
323
312.5
286
21.5
261
348
337.5
306.5
24
281.5
360.5
350
327
20
302
385.5
375
347.5
22
322.5
398
387.5
368
18
343
423
412.5
388.5
20.5
363.5
448
437.5
409
22.5
384
460.5
450
429.5
18.5
404.5
485.5
475
450
21
425
510.5
500
470.5
23
445.5
523
512.5
491
19
466
®
121
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
L dimensions (mm)
Series SV
D-sub Connector
Dimensions: Series SV4000 for D-sub Connector
U
• Tie-rod base manifold:
1in = 25.4mm
C8,
N9
SS5V4-10FD 12 - Stations DB (S, R, RS) - 02,
03, C10, N11 (-D)
C12,
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 24 24
(6)
40
20 11
13.7
25
1 B
PE
2 B
2 B
3/5
4 E
1
2 P
PE X
x
3 A
E
1 B
P
4 A
4 A
4 A
3/5
4 E
4 A
35.8
(43.9)
2 B
2 B
4 A
4 A
74.8
58.3
P
4 A
4 A
35
14.5
3 A
2 B
2 B
2 B
2 B
2 P
(Lateral connector entry)
E
1
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø8, N9
ø10, N11
ø12
Rc 3/8
[1(P), 3(E) port]
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
Rc 1/4, 3/8
[4(A), 2(B) port]
(L4)
L3
L5
21.5
D side
B
B
A
A
12.2
B
A
A
5.5
B
A
98.2
56.3
29.6 17.5
A
8
35
164.7
148.2
A
75
B
7.9
58.9
81.7
B
DIN rail holding screw
(for DIN rail mounting)
B
4-ø6.2
(for mounting)
13.3
[for Rc 1/4, 3/8]
(5.4)
U side
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
Manual override
Silencer (air discharge port)
(with built-in silencer specification)
and turn for
( Press
the locking type. )
JIS-X-5101
Equivalent to applicable D-sub connector MIL-C-24308
{
4(A) port side: Orange
2(B) port side: Green
L2
2-M2.6
2-4-40 UNC
[4(A), 2(B) with inch size ports]
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
}
Connector case
release lever (both sides)
(Station 1)
(10)
14.7
(for DIN rail
mounting)
16.2
57.8
85.5
61.8
Light/Surge voltage suppressor
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
173
162.5
137
21
109
198
187.5
161
21.5
133
223
212.5
185
22
157
248
237.5
209
22.5
181
273
262.5
233
23
205
298
287.5
257
23.5
229
310.5
300
281
18
253
335.5
325
305
18.5
277
360.5
350
329
19
301
385.5
375
353
19.5
325
410.5
400
377
20
349
435.5
425
401
20.5
373
460.5
450
425
21
397
485.5
475
449
21.5
421
510.5
500
473
22
445
535.5
525
497
22.5
469
560.5
550
521
23
493
585.5
575
545
23.5
517
610.5
600
569
24
541
®
122
n: Stations
2
Valve Manifold
Common
Specifications
EX600
Flat Ribbon Cable
EX500
EX250
Tie-rod base
EX120
Cassette base
Circular
Connector
Applicable series
Cassette base manifold
SV1000/SV2000
Tie-rod base manifold
SV1000/SV2000/SV3000/SV4000
D-sub
Connector
• Number of pins on connector: 26, 20, 10
• With strain relief
Conforms to MIL-C-83503
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
123
Manifold
Specification Sheets
®
Series SV
Flat Ribbon
Cable Connector
How to Order
Valve stations
...
...
...
04
02
4 stations
2 stations
...
Note 2)
Specified layout
(Up to 24 solenoids
possible.)
20 20 stations
08
8 stations
Note 2)
Specified layout
(Up to 8 solenoids
possible.)
Double wiring
specification
...
...
SV1000
SV2000
SV3000
SV4000
09 9 stations
02 2 stations
Note 2)
...
...
Specified layout
(Up to 18 solenoids
possible.)
18 18 stations
• Tie-rod base
Mounting
–
–
–
–
Nil
Direct mount
rail mount
D DIN
(with DIN rail)
Note) DIN rail mount
D0 (without DIN rail)
For
When a DIN rail
D3 3 stations longer than the
• Cassette base
SS5V 1 – 16 P D 1 – 05 U
Series
1
2
SV1000
SV2000
...
Connector entry
direction
D20
Upward
Lateral
specified stations
is required.
(Specify a rail
longer than the
For
20 stations standard length.)
...
SS5V 1 – 10 P D 1 – 05 U
1
2
Double wiring
specification
PG: Flat ribbon cable 20 pins
Note 1)
02 2 stations
Series
1
2
3
4
Double wiring
specification
...
12 12 stations
02 2 stations
Flat ribbon cable connector: 26 pins
Flat ribbon cable connector: 20 pins
Flat ribbon cable connector: 10 pins
PH: Flat ribbon cable 10 pins
Note 1)
02 2 stations
...
...
Connector type
P
PG
PH
...
P: Flat ribbon cable 26 pins
Note 1)
02 2 stations
Note) In case of D0, only DIN rail
fittings are attached
P, E port position
U side (2 to 10 stations)
D side (2 to 10 stations)
Both sides (2 to 20 stations)
DIN rail length
Nil
Pilot specification
S
R
RS
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
...
Nil
3
Standard length
For 3 stations Specify a rail
longer than
the standard
For 20 stations length.
...
U
D
B
20
Valve stations
Series SV2000
...
...
PG: Flat ribbon cable 20 pins
Note 1)
02 2 stations
09 9 stations
02 2 stations
Double wiring
specification
Note 2)
...
...
Specified layout
(Up to 18 solenoids
possible.)
18 18 stations
Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used
on all manifold stations.
Use of a single solenoid will result in an unused control signal. If this is not desired,
order with a specified layout.
®
124
...
...
...
08
Double wiring
specification
Note 2)
Specified layout
(Up to 8 solenoids
possible.)
8 stations
...
Note 2)
04 4 stations
02 2 stations
...
...
...
Double wiring
specification
Specified layout
(Up to 24 solenoids
possible.)
20 20 stations
PG: Flat ribbon cable 20 pins
02 2 stations
Note 1)
...
8 stations
Note 2)
Specified layout
(Up to 8 solenoids
possible.)
12 12 stations
02 2 stations
PH: Flat ribbon cable 10 pins
02 2 stations
Note 1)
09 9 stations
02 2 stations
Double wiring
specification
Note 2)
Specified layout
(Up to 18 solenoids
possible.)
18 18 stations
...
08
Double wiring
specification
...
4 stations
2 stations
P: Flat ribbon cable 26 pins
Note 1)
02 2 stations
...
...
...
...
Note 2)
Specified layout
(Up to 18 solenoids
possible.)
18 18 stations
04
02
...
Double wiring
specification
...
09 9 stations
02 2 stations
PH: Flat ribbon cable 10 pins
Note 1)
02 2 stations
...
...
...
P: Flat ribbon cable 26 pins
Note 1)
02 2 stations
...
Series SV1000
Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet.
(Note that double and 3 position valves cannot be used where single solenoid wiring
has been specified.)
EX600
How to Order Manifold Assemblies (Order Example)
Example (SV1000)
Manifold
SS5V1-16PD1-06B-C6 (1 set)
Valve Manifold
Common
Specifications
Series SV
Flat Ribbon Cable
Double solenoid
SV1200-5FU (2 sets)
Single solenoid
U
de
si
EX500
SS5V1-16PD1-06B-C6 ............... 1 set (manifold part no.)
∗ SV1100-5FU ......... 4 sets (single solenoid part no.)
∗ SV1200-5FU ......... 2 sets (double solenoid part no.)
SV1100-5FU (4 sets)
D
ns
tio
ta
S
D
D
EX250
D
D
D
3
2
1
D
de
si
How to Order Solenoid Valves
– 5 F
–
Note) Available with manifold block for station
additions. Refer to pages 77 and 81.
Series
SV1000
SV2000
SV3000
SV4000
Manual override
Nil: Non-locking push type
Circular
Connector
1
2
3
4
D: Slotted locking type
Type of actuation
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
Rated voltage
5
6
Pilot specification
Nil
R
Nil
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Symbol
K
None
Built-in
A, B port size (inch)
P, E port
Applicable series
ø8
One-touch fitting
SV1000
ø10
One-touch fitting
SV2000
ø12
One-touch fitting
SV3000
ø12
One-touch fitting
Rc 3/8
G 3/8
SV4000
Symbol
N1
N3
N7
N3
N7
N9
N7
N9
N11
N9
N11
02N
03N
02T
03T
M
∗ Built-in back pressure check valve type is applicable to
series SV1000 only.
∗ Back pressure check valve is not available for 3 position
closed center and 3 position pressure center.
∗ Effective area of the built-in back pressure check valve
type is reduced approximately 20%.
Applicable series
P, E port
A, B port
ø1/8" One-touch fitting
ø5/16"
ø5/32" One-touch fitting
SV1000
One-touch fitting
ø1/4" One-touch fitting
ø5/32" One-touch fitting
ø3/8"
ø1/4" One-touch fitting
SV2000
One-touch fitting
ø5/16" One-touch fitting
ø1/4" One-touch fitting
ø3/8"
ø5/16" One-touch fitting
One-touch fitting SV3000
ø3/8" One-touch fitting
ø5/16" One-touch fitting
ø3/8"
One-touch fitting
ø3/8" One-touch fitting
NPT 1/4
SV4000
NPT 3/8
NPT 3/8
NPTF 1/4
NPTF 3/8
NPTF 3/8
A, B ports mixed
∗ In case of mixed specification (M), indicate separately on a manifold
specification sheet.
®
125
Manifold
Specification Sheets
A, B port
ø3.2 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø4 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø6 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø8 One-touch fitting
ø10 One-touch fitting
ø12 One-touch fitting
Rc 1/4
Rc 3/8
G 1/4
G 3/8
A, B ports mixed
With light and surge voltage suppressor
With surge voltage suppressor
Single Valve
Sub-plate
C3
C4
C6
C4
C6
C8
C6
C8
C10
C8
C10
C12
02
03
02F
03F
M
U
R
Back pressure check valve
Internal pilot
External pilot
A, B port size (metric)
24VDC
12VDC
Valve Manifold
Flat Ribbon Cable Specifications
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
Light/Surge voltage suppressor
D-sub
Connector
1
2
3
4
5
A
B
C
EX120
SV 1 1 0 0
Series SV
Flat Ribbon Cable
Manifold Electrical Wiring
10P/16P Flat Ribbon Cable Type (26 pins)
Common
Common
26
25
SOL. A
23
19
SOL. A
21
Station 11
17
16
SOL. A
4
Station 2
SOL. A
Light/Surge
voltage suppressor
SOL. B
2
SOL. A
Station 1
SOL. B
2
1
Triangle mark
Light/Surge
voltage suppressor
Station 1
SOL. A
Triangle mark
Light/Surge
voltage suppressor
• This circuit has double wiring specifications for up to 12 stations. Since the
usable number of solenoids differs depending on the manifold type, refer to
the table below. In the case of single solenoids, connect to SOL. A.
Furthermore, when wiring is specified on a manifold specification sheet,
connections are made without skipping any connectors, and signals A for
single and A, B for double are in order 1→2→3→4, etc.
• Stations are counted starting from station 1 on the D side (connector side).
• Since terminal numbers are not indicated on flat ribbon cables, use the
triangle mark as a reference.
• Since solenoid valves do not have polarity, either the +COM or –COM can
be used.
Usable number of solenoids
• This circuit has double wiring specifications for up to 9 stations. Since the
usable number of solenoids differs depending on the manifold type, refer to
the table below. In the case of single solenoids, connect to SOL. A.
Furthermore, when wiring is specified on a manifold specification
sheet,connections are made without skipping any connectors, and signals
A for single and A, B for double are in order 1→2→3→4, etc.
• Stations are counted starting from station 1 on the D side (connector side).
• Since terminal numbers are not indicated on flat ribbon cables, use the
triangle mark as a reference.
• Since solenoid valves do not have polarity, either the +COM or –COM can
be used.
Usable number of solenoids
Model
Maximum number of solenoids
Model
Maximum number of solenoids
Tie-rod base type 10
SV1000
to
SV4000
24
Tie-rod base type 10
SV1000
to
SV4000
Cassette base type 16
SV1000
SV2000
18
24
Cassette base type 16
SV1000
SV2000
10PH/16PH Flat Ribbon Cable Type (10 pins)
Common
Common
10
9
Light/Surge
voltage suppressor
SOL. B
Station 4
8
SOL. A
7
Light/Surge
voltage suppressor
SOL. B
4
SOL. A
Station 2
3
Light/Surge
voltage suppressor
SOL. B
2
1
Station 1
SOL. A
Triangle mark
Light/Surge
voltage suppressor
• This circuit has double wiring specifications for up to 4 stations. Since the
usable number of solenoids differs depending on the manifold type, refer to
the table below. In the case of single solenoids, connect to SOL. A.
Furthermore, when wiring is specified on a manifold specification sheet,
connections are made without skipping any connectors, and signals A for
single and A, B for double are in order 1→2→3→4, etc.
• Stations are counted starting from station 1 on the D side (connector side).
• Since terminal numbers are not indicated on flat ribbon cables, use the
triangle mark as a reference.
• Since solenoid valves do not have polarity, either the +COM or –COM can
be used.
Usable number of solenoids
Model
®
Station 8
3
1
126
SOL. A
SOL. B
Station 2
3
Cassette base type 16
SOL. B
15
SOL. B
4
Tie-rod base type 10
Station 9
SOL. A
Light/Surge
voltage suppressor
Light/Surge
voltage suppressor
Light/Surge
voltage suppressor
Light/Surge
voltage suppressor
SOL. B
18
Station 12
SOL. B
22
Common
Common
20
SOL. B
24
Light/Surge
voltage suppressor
10PG/16PG Flat Ribbon Cable Type (20 pins)
Maximum number of solenoids
SV1000
to
SV4000
SV1000
SV2000
8
18
P
• Cassette base manifold:
U
1in = 25.4mm
C3, N1
N3
SS5V1-16 PG
D 12 - Stations DB (S, R, RS) - C4,
PH
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
P
59
45.5
1
4A
4A
4A
4
E
2B
2B
2B
28.6
23
12.6
10
1
P
4A
B
2B
35
2
P
1
(4.9)
(C6: 3.2)
(N7: 7)
B
A
D side
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
35
16.6
36.9
Triangle mark position
(
D-sub
Connector
42.3
58.4
B
A
B
B
B
B
B
5.5
PE
A
35
E
28.8
18
PE
35
92.2
83.7
1
P
4
E
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
8
(Lateral connector entry)
)
L2
5
Connector case
release lever (both sides)
Silencer (air discharge port)
(with built-in silencer specification)
Valve Manifold
Flat Ribbon Cable Specifications
Manual override
Press and turn for
the locking type.
4(A) port side: Orange
2(B) port side: Green
DIN rail holding screw
2
A
4A
A
2B
A
4A
A
2B
A
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
Circular
Connector
9.9
4A
(L4)
2B
L3
4A
U side
X
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
2B
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
8.4
A
18.1
B
33.8
35
13.5
E
22.3
EX500
With external pilot specification
(Pitch)
P = 10.5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
(Station 1)
Applicable connector: 10 pin MIL type
(conforming to MIL-C-83503)
Light/Surge voltage suppressor
19.7
Triangle mark
position
Triangle mark
position
74.1
63
48
7.5
(DIN rail dimension)
(49.3)
(18.9)
For 16PG (20 pins)
For 16PH (10 pins)
Single Valve
Sub-plate
Block separation lever
L dimensions (mm)
n
L1
L2
L3
L4
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
135.5
125
93.5
24.5
135.5
125
104
19
148
137.5
114.5
20
160.5
150
125
21
173
162.5
135.5
22
185.5
175
146
23
198
187.5
156.5
24
198
187.5
167
19
210.5
200
177.5
20
223
212.5
188
21
235.5
225
198.5
22
248
237.5
209
23
260.5
250
219.5
24
260.5
250
230
18.5
273
262.5
240.5
19.5
285.5
275
251
20.5
298
287.5
261.5
21.5
®
127
Manifold
Specification Sheets
L
EX600
Dimensions: Series SV1000 for Flat Ribbon Cable
Valve Manifold
Common
Specifications
Series SV
Flat Ribbon Cable
Series SV
Flat Ribbon Cable
Dimensions: Series SV2000 for Flat Ribbon Cable
P
• Cassette base manifold:
U
1in = 25.4mm
C4, N3
N7
SS5V2-16 PG
D 12 - Stations - DB (S, R, RS) - C6,
PH
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
67.5
53.9
2B
B
P
4A
4A
2B
4A
2B
4
2B
E
15.9
12.5
3/5
2
1
P
1
(5.3)
(4.9)
43.1
44.5
B
B
B
B
16.6
B
B
Triangle mark position
42.3
69.1
B
PE
PE
4A
3/5
A
A
1
P
1
P
E
A
3/5
5.5
E
2
34.6
31.5
4
2B
115.5
102.9
39.5
27.3
35
4A
A
(Lateral connector entry)
Manual override
DIN rail holding screw
2B
A
4A
A
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
9.9
A
X
D side
(L4)
8
A
2B
L3
4A
U side
x
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
2B
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
9.5
4A
18.8
35
B
17.5
3/5
A
23.5
E
(Pitch)
P = 16
and turn for
( Press
the locking type. )
Connector case
release lever (both sides)
4(A) port side: Orange
2(B) port side: Green
L2
5
(Rail mounting hole pitch: 12.5)
Silencer (air discharge port)
(with built-in silencer specification)
L1
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
56.5
19.7
71.5
(18.9)
Applicable connector: 10 pin MIL type
(conforming to MIL-C-83503)
Triangle mark
position
Triangle mark
position
74.1
(Station 1)
7.5
(DIN rail dimension)
(49.3)
(Station n)
Light/Surge voltage suppressor
For 16PG (20 pins)
For 16PH (10 pins)
Block separation lever
L dimensions (mm)
L
n
L1
L2
L3
L4
68
128
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
148
137.5
109.5
22.5
160.5
150
125.5
21
173
162.5
141.5
19
198
187.5
157.5
23.5
210.5
200
173.5
22
223
212.5
189.5
20
235.5
225
205.5
18.5
260.5
250
221.5
23
273
262.5
237.5
21
285.5
275
253.5
19.5
310.5
300
269.5
24
323
312.5
285.5
22
335.5
325
301.5
20.5
348
337.5
317.5
18.5
373
362.5
333.5
23
385.5
375
349.5
21.5
398
387.5
365.5
19.5
423
412.5
381.5
24
435.5
425
397.5
22.5
®
P
• Tie-rod base manifold:
U
D
B
SS5V1-10 PG
D 12 - Stations
PH
1in = 25.4mm
C3, N1
N3 (-D)
(S, R, RS) - C4,
C6, N7
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX600
Dimensions: Series SV1000 for Flat Ribbon Cable
Valve Manifold
Common
Specifications
Series SV
Flat Ribbon Cable
With external pilot specification
13.5
34.8
14.1
8.4
8.6
18.3
EX500
(Pitch)
P = 10.5
4
A
E
2
B2
B2
B2
B2
B
35
P
56.5
43
A4
1
PE
E
A4
A4
A4
A
E
2
P
A4
3/5
23
9.5
A4
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
PE
A4
24.6
1
P
A4
B2
B2
B2
B2
35
B
1
P
1
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
D side
22
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
(4.9)
(C6: 3.2)
(N7: 7)
DIN rail holding screw
(for DIN rail mounting)
4
(L4)
3/5
L3
L5
U side
X
EX120
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø3.2, N1
ø4, N3
ø6, N7
E
x
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø8
N9
Circular
Connector
B
A
B
A
A
A
A
A
Triangle mark position
8.9
29.6
4.6
Manual override
and turn for
( Press
the locking type. )
4-ø4.3
(for mounting)
D-sub
Connector
39.6
92.2
83
83.7
10.8
B
B
B
B
B
A
1.3
5.5
35
58.9
92.6
9.9
8
(Lateral connector entry)
Connector case
release lever (both sides)
4(A) port side: Orange
2(B) port side: Green
5
Valve Manifold
Flat Ribbon Cable Specifications
L2
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
(Station 1)
Applicable connector: 10 pin MIL type
(conforming to MIL-C-83503)
Light/Surge voltage suppressor
64.4
10
(39.6)
59.5
45.5
For 10PG (20 pins)
For 10PH (10 pins)
L dimensions (mm)
L
n
n: Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
123
112.5
90.5
19.5
63
135.5
125
101
20.5
73.5
148
137.5
111.5
21.5
84
160.5
150
122
22.5
94.5
173
162.5
132.5
23.5
105
173
162.5
143
18.5
115.5
185.5
175
153.5
19.5
126
198
187.5
164
20.5
136.5
210.5
200
174.5
21.5
147
223
212.5
185
22.5
157.5
235.5
225
195.5
23.5
168
248
237.5
206
24.5
178.5
248
237.5
216.5
19
189
260.5
250
227
20
199.5
273
262.5
237.5
21
210
285.5
275
248
22
220.5
298
287.5
258.5
23
231
310.5
300
269
24
241.5
310.5
300
279.5
19
252
69
®
129
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
(7.5)
11.8
(for DIN rail
mounting)
Triangle mark
position
Triangle mark
position
(18.9)
Series SV
Flat Ribbon Cable
Dimensions: Series SV2000 for Flat Ribbon Cable
P
• Tie-rod base manifold:
SS5V2-10 PG
D 12 - Stations
PH
U
D
B
1in = 25.4mm
C4, N3
N7 (-D)
(S, R, RS) -C6,
C8, N9
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 16 17.5
34.9
15.8
9.5
1
P
PE
2B
4A
2B
4
4A
2
2B
63.5
49.9
4A
E
2B
3/5
1
P
PE
30.6
4A
A
3/5
E
1
P
4A
4A
4A
4A
4
E
B
2B
2B
2B
25.2
A
B
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø4
N3
2B
3/5
2
P
1
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø4, N3
ø6, N7
ø8, N9
U side
x
3/5
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø10
N11
E
9.2
11.9
20.5
X
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø4
N3
D side
L3
(L4)
L5
(5.3)
9.9
B
B
B
B
B
A
35
A
A
5.4
Manual override
and turn for
( Press
the locking type. )
DIN rail holding screw
(for DIN rail mounting)
(Lateral connector entry)
4(A) port side: Orange
2(B) port side: Green
L2
Connector case
release lever (both sides)
5
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
L1
(Station n)
Triangle mark position
11.4
B
A
A
A
53.4
29.6 12.2
A
58.9
102.9
109.4
5.5
B
115.5
97.5
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
20.4
(4.9)
4-ø5.3
(for mounting)
(Station 1)
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
Light/Surge voltage suppressor
Applicable connector: 10 pin MIL type
(conforms to MIL-C-83503)
(18.9)
For 10PG (20 pins)
(7.5)
11.8
(for DIN rail
mounting)
12
63.5
52.5
(41.6)
66.4
Triangle mark
position
Triangle mark
position
For 10PH (10 pins)
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
148
137.5
106.4
24.5
80
160.5
150
122.4
22.5
96
173
162.5
138.4
20.5
112
185.5
175
154.4
19
128
210.5
200
170.4
23.5
144
223
212.5
186.4
21.5
160
235.5
225
202.4
20
176
248
237.5
218.4
18.5
192
273
262.5
234.4
22.5
208
285.5
275
250.4
21
224
298
287.5
266.4
19.5
240
323
312.5
282.4
23.5
256
335.5
325
298.4
22
272
348
337.5
314.4
20.5
288
360.5
350
330.4
18.5
304
385.5
375
346.4
23
320
398
387.5
362.4
21
336
410.5
400
378.4
19.5
352
435.5
425
394.4
24
368
®
130
n: Stations
2
Valve Manifold
Common
Specifications
Series SV
Flat Ribbon Cable
Dimensions: Series SV3000 for Flat Ribbon Cable
1in = 25.4mm
C6, N7
U
N9
SS5V3-10 PG
D 12 - Stations DB (S, R, RS) - C8,
(-D)
C10, N11
PH
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
EX600
P
• Tie-rod base manifold:
With external pilot specification
21.3
35.5
18 11
2B
2B
2B
2
2B
P
76.8
60.3
x
PE
B
4 E
4A
35
1
13.5
E
P
4A
35 A
2B
B
1
4A
4A
2B
4 E
4A
2B
2B
2
35
P
1
PE X
18.5
(5.3)
(5.1)
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
Circular
Connector
B
B
B
B
B
9.9
B
B
A
A
A
A
5.5
A
A
Triangle mark position
10.1
Manual override
and turn for
( Press
the locking type. )
4-ø5.3
(for mounting)
(Lateral connector entry)
4(A) port side: Orange
2(B) port side: Green
L2
5
L1
Valve Manifold
Flat Ribbon Cable Specifications
Connector case
release lever (both sides)
Silencer (air discharge port)
(with built-in silencer specification)
(Rail mounting hole pitch: 12.5)
(Station n)
D-sub
Connector
46.9
29.6 14.3
A
35
58.9
8
5
128.8
115.8
83.8
1
4A
(L4) D side
L3
L5
DIN rail holding screw
(for DIN rail mounting)
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
EX120
U side
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
P
4A
4A
37.6
35 A
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø6, N7
ø8, N9
ø10, N11
EX250
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
E
36.1
11.6
23.5
EX500
(Pitch)
P = 20.5
(Station 1)
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
Light/Surge voltage suppressor
Applicable connector: 10 pin MIL type
(conforming to MIL-C-83503)
Triangle mark
position
79.7
Triangle mark
position
12
(54.9)
82.7
63.8
(18.9)
For 10PH (10 pins)
(10)
14.7
(for DIN rail
mounting)
For 10PG (20 pins)
L
n
n : Stations
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
160.5
150
122
22.5
97
173
162.5
142.5
18.5
117.5
198
187.5
163
21
138
223
212.5
183.5
23
158.5
235.5
225
204
19
179
260.5
250
224.5
21.5
199.5
285.5
275
245
23.5
220
298
287.5
265.5
19.5
240.5
323
312.5
286
22
261
348
337.5
306.5
24
281.5
360.5
350
327
20
302
385.5
375
347.5
22.5
322.5
398
387.5
368
18.5
343
423
412.5
388.5
20.5
363.5
448
437.5
409
23
384
460.5
450
429.5
19
404.5
485.5
475
450
21
425
510.5
500
470.5
23.5
445.5
523
512.5
491
19.5
466
71
®
131
Manifold
Specification Sheets
L1
L2
L3
L4
L5
Single Valve
Sub-plate
L dimensions (mm)
Series SV
Flat Ribbon Cable
Dimensions: Series SV4000 for Flat Ribbon Cable
P
• Tie-rod base manifold:
U
D
B
SS5V4-10 PG
D 12 - Stations
PH
1in = 25.4mm
C8,
N9
(S, R, RS) - 02,
03, C10, N11 (-D)
C12,
• When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged.
• External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions.
With external pilot specification
(Pitch)
P = 24 24
40
20 11
1
2 P
58.3
2 B
2 B
1 B
P
4 A
4 A
3/5
4 E
4 A
2 B
2 B
2 B
2 P
PE X
D side
1
(5.4)
8
B
B
B
12.2
B
A
A
5.5
B
A
35
164.7
148.2
A
Triangle mark position
58.9
81.7
B
A
75
13.3
[for Rc 1/4, 3/8]
Connector case
release lever (both sides)
B
A
One-touch fitting
[PE: Pilot EXH port]
Applicable tubing O.D.: ø6
N7
(L4)
21.5
9.9
A
PE x
4 A
3 A
E
4-ø6.2
(for mounting)
P
74.8
2 B
2 B
3/5
4 E
13.7
4 A
4 A
35
2 B
1 B
4 A
One-touch fitting
[X: External pilot port]
Applicable tubing O.D.: ø6
N7
Rc 1/4, 3/8
[4(A), 2(B) port]
L3
L5
98.2
56.3
29.6 17.5
4 A
Rc 3/8
[1(P), 3(E) port]
U side
DIN rail holding screw
(for DIN rail mounting)
3 A
One-touch fitting
[1(P), 3/5(E) port]
Applicable tubing O.D.: ø12
N11
One-touch fitting
[4(A), 2(B) port]
Applicable tubing O.D.: ø8, N9
ø10, N11
ø12
E
35.8
14.5
25
Manual override
and turn for
( Press
the locking type. )
Silencer (air discharge port)
(with built-in silencer specification)
4(A) port side: Orange
2(B) port side: Green
L2
5
(Rail mounting hole pitch: 12.5)
L1
(Station n)
(Lateral connector entry)
Applicable connector: 26 pin
MIL type
(conforming to MIL-C-83503)
(Station 1)
Applicable connector: 20 pin MIL type
(conforming to MIL-C-83503)
Light/Surge voltage suppressor
70.7
(45.9)
For 10PG (20 pins)
For 10PH (10 pins)
(10)
14.7
(for DIN rail
mounting)
16.2
Triangle mark
position
Triangle mark
position
(18.9)
85.5
61.8
Applicable connector: 10 pin MIL type
(conforming to MIL-C-83503)
L dimensions (mm)
L
n
L1
L2
L3
L4
L5
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
185.5
175
137
31.5
109
210.5
200
161
31.5
133
235.5
225
185
31.5
157
260.5
250
209
31.5
181
285.5
275
233
31.5
205
310.5
300
257
31.5
229
335.5
325
281
31.5
253
348
337.5
305
31.5
277
373
362.5
329
31.5
301
398
387.5
353
31.5
325
423
412.5
377
31.5
349
448
437.5
401
31.5
373
473
462.5
425
31.5
397
498
487.5
449
31.5
421
523
512.5
473
31.5
445
548
537.5
497
31.5
469
573
562.5
521
31.5
493
®
132
n: Stations
2
19
20
598
623
587.5 612.5
545
569
31.5
31.5
517
541
EX600
EX500
EX250
EX120
Circular
Connector
D-sub
Connector
Valve Manifold
Flat Ribbon Cable Specifications
Single Valve
Sub-plate
133
Manifold
Specification Sheets
®
Valve Manifold
Common
Specifications
Series SV
EX500 Decentralized Serial Wiring
Series SV
Valve Manifold Specifications
Type 16: Cassette Base Manifold Exploded View
Caution
Type 16C (circular connector type) manifold
Mounting screw tightening torques
M2: 0.15N·m
M3: 0.6N·m
M4: 1.4N·m
U side
Screw a
Separation lever b
D side
Screw a
Supply/Exhaust block assembly
EX500 (type 16SAW)
Circular connector (type 16C)
®
134
EX120 (type 16S3)
D-sub connector (type 16F)
Flat ribbon cable connector (type 16P)
EX600
Manifold block assembly part numbers
Wiring
Series specification
Manifold block
assembly part no.
For double
SV1000-50-4A-
For single
SV2000-50-3A-
For double
SV2000-50-4A-
C3: With ø3.2 One-touch fitting N1: ø1/8" One-touch fitting
C4: With ø4 One-touch fitting
N3: ø5/32" One-touch fitting
C6: With ø6 One-touch fitting
N7: ø1/4" One-touch fitting
(Gaskets and are included.)
C4: With ø4 One-touch fitting N3: ø5/32" One-touch fitting
C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting
C8: With ø8 One-touch fitting N9: ø5/16" One-touch fitting
(Gaskets and are included. )
SV2000
SV
000 52U
2 A
Supply/Exhaust block assembly
SV
000 51D
A
EX120
Supply/Exhaust end block assembly
EX250
SV1000-50-3A-
EX500
For single
Note
SV1000
Series
1
2
SV1000
SV2000
P, E port size
1
2
Upward
Lateral
ø8 One-touch fitting
ø5/16" One-touch fitting
ø10 One-touch fitting
ø3/8" One-touch fitting
Plug
SV1000
SV2000
All series
∗ "00" (plug) is not available for S, R and RS types.
Pilot specification
Nil
S
R
RS
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
Valve Manifold
Flat Ribbon Cable Specifications
For EX500 (decentralized serial)
For circular connector
For D-sub connector
For Flat ribbon cable connector (26 pins)
For Flat ribbon cable connector (20 pins)
For Flat ribbon cable connector (10 pins)
For EX120 (dedicated output serial)
D-sub
Connector
Supply/Exhaust block assembly specification
∗ Since EX500 and EX120 type SI units are not
included, order them separately.
No.
Description
Series EX500 SI unit
Series EX120 SI unit
Gasket
Connector gasket
DIN rail
Note
Refer to the DIN rail dimension tables on page 147.
Single Valve
Sub-plate
Round head combination screw
Part no.
SV1000
SV2000
Refer to page 14.
Refer to page 32.
SX3000-57-4
SX5000-57-6
SX3000-146-2
VZ1000-11-1-
SX3000-22-2
SV2000-21-1
(M2 x 24)
(M3 x 30)
Circular
Connector
C8
N9
C10
N11
00
Connector entry direction
(D-sub, flat types only)
30
32
33
34
35
36
38
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
135
Manifold
Specification Sheets
®
Series SV
Valve Manifold Specifications
Type 16: Cassette Base Manifold Replacement Parts
Adding manifold bases (type 16)
1 Loosen the screws a (2 pcs. on one side) that hold the manifold base onto the DIN rail.
(When removing the manifold base from the DIN rail, loosen the holding screws at four locations.)
2 Using a flat head screw driver, etc., pull the lever b forward on the manifold block assembly
where a station is to be added, and disconnect the manifold block assemblies.
D
3 Attach the manifold block assembly to be added to the DIN rail as shown in the figure.
Hook this part onto the DIN rail, and
press down in the direction of the arrow.
Figure. Block mounting
4 Connect the block assemblies by pressing them together, and push the lever in firmly
until it stops. Then secure them to the DIN rail by tightening the screws a .
Caution (Tightening torque: 1.4N⋅m)
Caution
Fitting assembly replacement
By replacing manifold fitting assemblies, it is possible to change the size of the A, B ports and P, E ports. To replace them,
remove the clip with a flat head screw driver, etc., and pull out the fitting assembly. Mount the new fitting assembly by
inserting it and then replacing the clip to its fully inserted position.
Clip
Fitting assembly part numbers
SV2000
––
ø4 One-touch fitting
VVQ1000-50A-C4
VVQ1000-51A-C4
ø6 One-touch fitting
VVQ1000-50A-C6
VVQ1000-51A-C6
ø8 One-touch fitting
––
VVQ1000-51A-C8
N1 One-touch fitting
VVQ1000-50A-N1
––
N3 One-touch fitting
VVQ1000-50A-N3
VVQ1000-51A-N3
N7 One-touch fitting
VVQ1000-50A-N7
VVQ1000-51A-N7
N9 One-touch fitting
––
VVQ1000-51A-N9
ø8 One-touch fitting
VVQ1000-51A-C8
––
ø10 One-touch fitting
––
VVQ2000-51A-C10
N9 One-touch fitting
VVQ1000-51A-N9
––
N11 One-touch fitting
––
VVQ2000-51A-N11
Note 1) Be careful to avoid damage or contamination of O-rings, as this can cause
air leakage.
Note 2) When removing a fitting assembly from a valve, after removing the clip,
attach tubing or a plug (KQP-) to the One-touch fitting, and pull it out
while holding the tubing (or plug). If it is pulled out while holding the release
button of the fitting assembly (resin part), the release button may be
damaged.
Note 3) Be sure to shut off the power and air supplies before disassembly. Furthermore,
since air may remain inside the actuator, piping and manifold, confirm that
the air is completely exhausted before performing any work.
®
136
B
B
B
B
Fitting assembly
P
O-ring
Clip part numbers
Tie Rod
Cassette
SV1000
SX3000-179-1A
SX3000-179-2A
SV2000
SX5000-72-3A
SX5000-72-1A
SV3000
SV3000-70-1A
SV3000-70-1A
SV4000
SY9000-59-2A
SY9000-59-2A
SV1000
SX5000-72-1A
SX5000-72-1A
SV2000
SY5000-108-1
SY5000-108-1
SV3000
SY7000-144-1
SY7000-144-2
SV4000
SY9000-59-2A
SY9000-59-2A
Series
A, B port
SV1000
VVQ1000-50A-C3
P, E port
P, E port
A, B port
Port size
ø3.2 One-touch fitting
EX600
How to order cassette base type 16 solenoid valves with manifold block
– 5 F
–
EX500
[Series SV1000/SV2000]
• Type with manifold block is used when adding stations, etc.
SV 1 1 0 0
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
–
A, B port size
Series
Refer to A, B ports size tables on
pages 8, 33, 44, 54 and 65.
SV1000
SV2000
Manifold wiring specification
Nil
S
Double wiring
Single wiring
EX120
Type of actuation
Manifold block type
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
C
Cassette base type 16
with manifold block
Manual override
Nil: Non-locking push type
Circular
Connector
1
2
3
4
5
A
B
C
EX250
1
2
D: Slotted locking type
Pilot specification
R
Internal pilot
External pilot
D-sub
Connector
Nil
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Valve Manifold
Flat Ribbon Cable Specifications
Light/Surge voltage suppressor
U
R
Back pressure check valve
Nil
K
None
Built-in
∗ Back pressure check valve is
not available for 3 position
closed center and 3 position
pressure center.
∗ Built-in back pressure check
valve type is applicable to
series SV1000 only.
∗ Effective area of the built-in
back pressure check valve type
is reduced approximately 20%.
With light and surge voltage suppressor
With surge voltage suppressor
Example (SV1000)
SV1200-5FU-C-C6
Rated voltage
5
6
24VDC
12VDC
∗ Note that serial wiring
manifolds (EX500,
EX250 and EX120) are
only available with
24VDC.
D
Single Valve
Sub-plate
137
Manifold
Specification Sheets
®
Series SV
Valve Manifold Specifications
Type 10: Tie-rod Base Manifold Exploded View
Type 10C (circular connector type) manifold
a
U side
Caution
Mounting screw tightening torques
M2: 0.15N·m
M3: 0.6N·m
M4: 1.4N·m
M5: 2.9N·m
Unless otherwise indicated, tighten
mounting screws to the torques shown
above.
∗ Included only with the DIN rail mount type.
Series SV3000, SV4000 DIN rail
holding screw tightening torque: 1.4N·m
∗ Included only with the DIN rail mount type (with DIN rail).
D side
∗ Included only with the DIN rail mount type.
Series SV3000,SV4000 DIN rail
holding screw tightening torque: 1.4N·m
Supply/Exhaust block assembly
Circular connector (type 10C)
EX250 (type 10S1W)
D-sub connector (type 10F)
∗
, , and are not included with the
supply/exhaust block assembly.
∗ Included only with the DIN rail mount type.
(DIN rail holding screw tightening torque: 0.5N·m)
EX500 (type 10SAW)
∗
is not included with the supply/exhaust block
assembly.
®
138
EX120 (type 10S3)
∗
is not included with the supply/exhaust block assembly.
Flat ribbon cable connector (type 10P)
EX600
Manifold block assembly part numbers
Series
For single
SV1000-50-1A-
For double
SV1000-50-2A-
For single
SV2000-50-1A-
For double
SV2000-50-2A-
For single
SV3000-50-1A-
For double
SV3000-50-2A-
For single
SV4000-50-1A-
For double
SV4000-50-2A-
Note
C3: With ø3.2 One-touch fitting N1: ø1/8" One-touch fitting
C4: With ø4 One-touch fitting
N3: ø5/32" One-touch fitting
C6: With ø6 One-touch fitting
N7: ø1/4" One-touch fitting
(Tie-rod for station additions and gaskets , , and are included.)
SV1000
C4: With ø4 One-touch fitting
N3: ø5/32" One-touch fitting
C6: With ø6 One-touch fitting
N7: ø1/4" One-touch fitting
C8: With ø8 One-touch fitting
N9: ø5/16" One-touch fitting
(Tie-rod for station additions and gaskets , , and
are included.)
SV2000
C6: With ø6 One-touch fitting
N7: ø1/4" One-touch fitting
C8: With ø8 One-touch fitting
N9: ø5/16" One-touch fitting
C10: With ø10 One-touch fitting N11: ø3/8" One-touch fitting
(Tie-rod for station additions and gaskets , , and
are included.)
SV3000
C8: With ø8 One-touch fitting
N9: ø5/16" One-touch fitting
C10: With ø10 One-touch fitting N11: ø3/8" One-touch fitting
C12: With ø12 One-touch fitting
02: Rc 1/4
02N: NPT 1/4
03: Rc 3/8
03N: NPT 3/8
02F: G 1/4
02T: NPTF 1/4
03F: G 3/8
03T: NPTF 3/8
(Tie-rod for station additions and gaskets , , and
are included.)
SV4000
SV
000 52U
1 A
Supply/Exhaust block assembly
SV
000 51D
A
Connector entry direction
(D-sub, flat types only)
Series
Mounting
Upward
Lateral
1
2
Nil
D0
SV1000
Series EX500 SI unit
Series EX250 SI unit
Series EX250 input block
SV2000
SV3000
SV4000
SV4000
All series
∗ "00" (Plug) is not available for S, R and RS types.
SV4000
Note
For DeviceNet
For PROFIBUS-DP
M12, 2 inputs
M12, 4 inputs
M8, 4 inputs
With mounting screws (M3 x 10, 2 pcs.)
SY9000-11-2
SX3000-146-2
SV4000-65-1
: Manifold stations
SV4000-55-1-
SV4000-55-2A
SV2000-21-2
(M3 x 40)
VZ1000-11-4- Refer to DIN rail dimension tables on page 147.
SV3000-69A
and (tie-rod) are required for Series SV1000, and three pieces are required for Series SV2000, 3000 and 4000.
(valve mounting screw) are required for Series SV1000, 2000 and 3000, and three pieces are required for Series SV4000.
®
139
Manifold
Specification Sheets
Note) Two pieces of
Two pieces of
Part no.
SV3000
SV2000
Refer to page 14.
EX250-SDN1
EX250-SPR1
EX250-IE1
EX250-IE2
EX250-IE3
EX250-EA1
SV1000-78A
Refer to page 32.
SX7000-57-5
SX5000-57-6
SX3000-146-2
SX3000-146-2
SV3000-65-1
SX5000-138-1
SV2000-55-1- SV3000-55-1-
SV3000-55-2A
SV2000-55-2A
SV3000-21-1
SV2000-21-1
(M4 x 35)
(M3 x 30)
VZ1000-11-4-
VZ1000-11-1-
SV3000-69A
SV1000-69A
SV1000
Single Valve
Sub-plate
Series EX250 end plate assembly
EX250 clamp assembly
Series EX120 SI unit
Gasket
SX3000-57-4
Connector gasket
SX3000-146-2
Manifold block gasket
SX3000-181-1
Tie-rod
SV1000-55-1-
Tie-rod for station addition
SV1000-55-2-1
SX3000-22-2
Round head combination screw
(Valve mounting screw)
(M2 x 24)
DIN rail
VZ1000-11-1-
Clamp assembly
SV1000-69A
Internal pilot specification
Internal pilot/Built-in silencer
External pilot specification
External pilot/Built-in silencer
ø8 One-touch fitting
ø5/16" One-touch fitting
ø10 One-touch fitting
ø3/8" One-touch fitting
ø12 One-touch fitting
ø3/8" One-touch fitting
Rc 3/8
G 3/8
NPT 3/8
NPTF 3/8
Plug
Valve Manifold
Flat Ribbon Cable Specifications
Pilot specification
Nil
S
R
RS
P, E port size
C8
N9
C10
N11
C12
N11
03
03F
03N
03T
00
D-sub
Connector
For EX500 (SI unit)
For EX250 (SI unit)
For circular connector
For D-sub connector
For Flat ribbon cable connector (26 pins)
For Flat ribbon cable connector (20 pins)
For Flat ribbon cable connector (10 pins)
For EX120 (SI unit)
∗ Since EX500 and EX120 type SI units are not
included, order them separately.
Description
Direct mount
DIN rail mount
Supply/Exhaust block assembly specification
10
11
12
13
14
15
16
18
No.
Circular
Connector
SV1000
SV2000
SV3000
SV4000
EX120
Supply/Exhaust end block assembly
1
2
3
4
EX250
Manifold block
assembly part no.
EX500
Wiring
specifications
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
Series SV
Valve Manifold Specifications
Type 10: Tie-rod Base Manifold Replacement Parts
Adding manifold bases (type 10)
1 Loosen the U side screws a , and remove the supply/exhaust end block assembly
.
2 Screw in the tie-rods for station addition.
(Screw them in until there is no gap between the tie-rods.)
Tie-rod for station addition
3 Connect the manifold assembly and supply/exhaust end block assembly to be added,
and tighten the screws a .
D
Caution Tightening torques
SV1000, SV2000 0.6N⋅m (5.3in-lbf)
SV3000
1.4N⋅m (12.4in-lbf)
SV4000
2.9N⋅m (25.7in-lbf)
Note) When eliminating manifold stations, the appropriate tie-rods
for the desired change should be ordered separately.
(When equipped with a DIN rail, be sure to tighten the DIN rail holding screws after tightening the tension bolts.)
Caution
Fitting assembly replacement
By replacing manifold fitting assemblies, it is possible to change the size of the A, B ports and P, E ports. To replace them,
remove the clip with a flat head screw driver, etc., and pull out the fitting assembly. Mount the new fitting assembly by
inserting it and then replacing the clip to its fully inserted position.
Fitting assembly part numbers
SV1000
SV2000
SV3000
SV4000
ø3.2 One-touch fitting
VVQ1000-50A-C3
––
––
––
ø4 One-touch fitting
VVQ1000-50A-C4
VVQ1000-51A-C4
––
––
ø6 One-touch fitting
VVQ1000-50A-C6
VVQ1000-51A-C6
VVQ2000-51A-C6
––
ø8 One-touch fitting
––
VVQ1000-51A-C8
VVQ2000-51A-C8
VVQ4000-50B-C8
ø10 One-touch fitting
––
––
VVQ2000-51A-C10
VVQ4000-50B-C10
ø12 One-touch fitting
––
––
––
VVQ4000-50B-C12
N1 One-touch fitting
VVQ1000-50A-N1
––
––
––
N3 One-touch fitting
VVQ1000-50A-N3
VVQ1000-51A-N3
––
––
N7 One-touch fitting
VVQ1000-50A-N7
VVQ1000-51A-N7
VVQ2000-51A-N7
––
N9 One-touch fitting
––
VVQ1000-51A-N9
VVQ2000-51A-N9
VVQ4000-50B-N9
N11 One-touch fitting
––
––
VVQ2000-51A-N11
VVQ4000-50B-N11
1/4 threaded type port block assembly
––
––
––
SY9000-58A-02
3/8 threaded type port block assembly
––
––
––
SY9000-58A-03
ø8 One-touch fitting
VVQ1000-51A-C8
––
––
––
ø10 One-touch fitting
––
VVQ2000-51A-C10
––
––
ø12 One-touch fitting
––
––
VVQ4000-50B-C12
VVQ4000-50B-C12
N9 One-touch fitting
VVQ1000-51A-N9
––
––
––
N11 One-touch fitting
––
VVQ2000-51A-N11
VVQ4000-50B-N11
VVQ4000-50B-N11
3/8 threaded type port block assembly
––
––
––
SY9000-58B-03
P, E port
A, B port
Port size
®
140
Clip part numbers
For A, B port
Cassette
SX3000-179-1A
SX3000-179-2A
For P, E port
2
SY9000 – 58B – 03
SV2000
SX5000-72-3A
SX5000-72-1A
SV3000
SV3000-70-1A
A
SV3000-70-1A
SV4000
SY9000-59-2A
SY9000-59-2A
SV1000
SX5000-72-1A
SX5000-72-1A
SV2000
SY5000-108-1
SY5000-108-1
SV3000
SY7000-144-1
SY7000-144-2
SV4000
SY9000-59-2A
SY9000-59-2A
4
Nil
F
N
T
P, E port
Thread type
Rc
G
NPT
NPTF
Note 1) Be careful to avoid damage or contamination of O-rings, as this can cause air leakage.
Note 2) When removing a fitting assembly from a valve, after removing the clip, attach tubing or a plug (KQP-) to the
One-touch fitting, and pull it out while holding the tubing (or plug). If it is pulled out while holding the release button of
the fitting assembly (resin part), the release button may be damaged.
However, 02 and 03 port block assemblies should be pulled out as they are.
Note 3) Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain inside the
actuator, piping and manifold, confirm that the air is completely exhausted before performing any work.
EX250
Clip
B
B
B
B
P
Fitting assembly
EX120
How to order tie-rod type 10 solenoid valves with manifold block
O-ring
[Series SV1000 to SV4000]
• Type with manifold block is used when adding stations, etc.
– 5 F
–
–
A, B port size
Series
Refer to A, B port size table on
pages 8, 24, 33, 44, 54 and 65.
SV1000
SV2000
SV3000
SV4000
Manifold wiring specification
Nil
S
D-sub
Connector
1
2
3
4
Circular
Connector
SV 1 1 0 0
Double wiring
Single wiring
Type of actuation
Manifold block type
2 position single solenoid
2 position double solenoid
3 position closed center
3 position exhaust center
3 position pressure center
4 position dual 3 port valve: N.C./N.C.
4 position dual 3 port valve: N.O./N.O.
4 position dual 3 port valve: N.C./N.O.
T
Tie-rod type 10
with manifold block
Note) Tie-rod type 10 includes tie-rods
for station additions.
Valve Manifold
Flat Ribbon Cable Specifications
1
2
3
4
5
A
B
C
Manual override
Nil: Non-locking push type
D: Slotted locking type
∗ 4 position dual 3 port valves are applicable to
series SV1000 and SV2000 only.
Pilot specification
Nil
R
Internal pilot
External pilot
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
Back pressure check valve
K
Light/Surge voltage suppressor
None
Built-in
With light and surge voltage suppressor
With surge voltage suppressor
Example (SV1000)
SV1200-5FU-T-C6
Rated voltage
5
6
24VDC
12VDC
∗ Note that serial wiring
manifolds (EX500, EX250
and EX120) are only
available with 24VDC.
D
®
141
Manifold
Specification Sheets
∗ Back pressure check valve is not
available for 3 position closed
center and 3 position pressure
center.
∗ Built-in back pressure check
valve type is applicable to series
SV1000 only.
∗ Effective area of the built-in back
pressure check valve type is
reduced approximately 20%.
U
R
Single Valve
Sub-plate
Nil
EX500
Tie Rod
SV1000
Series
B
A, B port
SY9000 – 58A –
02
03
EX600
1/4, 3/8 threaded type port block assembly part numbers
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
Series SV
Valve Manifold Specifications
Manifold Options (Common for types 16 and 10)
By adding a relay output module to a series SV manifold, devices up to 110VAC,
3A (large type solenoid valves, etc.) can be controlled together with series SV valves.
How to Order
Relay output module
SV
000 – 60 – 5 A – 1A
Light window
Number of outputs
Series
1
2
3
A
B
SV1000
SV2000
SV3000
1 output
2 outputs
Rated voltage
5
6
24VDC
12VDC
∗ Note that serial wiring
manifolds (EX500, EX250
and EX120) are available
with 24VDC only.
Relay output module specifications
Specification
Item
Number of outputs
1 output [connector with lead wire (M12)]
2 outputs [connector with lead wire (M12)]
4 pin connector (M12) plug
2
––
Output A
––
Output A
Output type
4 pin connector (M12) plug
4
Contact type ("a" contact)
2
1
3
4
Relay output module side
pin arrangement
Load voltage
110VAC
30VDC
Load current
3A
3A
Indicator light
Output B
Output A
Output B
Output A
20mA or less
Non-polar
Weight g (lbs)
48 (.10)
Used to branch a two output relay output module to two separate systems.
How to Order
Relay output module and Y type connector wiring example
Y type connector
Solenoid
2
4
2
4
Output A
Solenoid
1
2
4
®
142
Relay output module
(2 outputs)
3
Output B
2
1
4
3
3
4
30VDC
0.3A
1A
A side: Orange B side: Green
Polarity
EX500 – ACY00 – S
1
Contact type ("a" contact) Relay output module side
pin arrangement
110VAC
Orange
Current consumption
2
EX600
Manifold Option
Interface regulator
How to order interface regulator
Series SV1000
Series SV2000/SV3000/SV4000
05
SV 2 000
00
P
Regulating port
Applicable valve
0
3
P
For single, double
For 3 position
P
A1
B1
Option
P port
A port (P controlled type, A port regulation)
B port (P controlled type, B port regulation)
(For mounting even number stations)
SV1000-M1-
00
With pressure gauge
M1 Without pressure gauge
SV2000-00-
SV2000-M1-
EX120
SV1000-06-
(For mounting odd number stations)
SV2000
SV3000
SV4000
P port
A port (P controlled type, A port regulation)
B port (P controlled type, B port regulation)
Option
Note) In the case of Series SV1000 with a pressure gauge when mounting on the manifold, use
caution that the part numbers are different between the odd no. stations and the even no.
stations to avoid pressure gauges from interfering from each others.
Note) Use caution that the part numbers will be differed depending on the one for single/double and
3 position due to the different length of solenoid valves. Also, when at least the one for 3
position is included in the same manifold, use all the ones for 3 position.
SV1000-05-
2
3
4
P
A1
B1
EX250
05 With pressure gauge [For odd number station]
06 With pressure gauge [For even number station]
Without pressure gauge
M1
Regulating port
Series
EX500
SV1 0 00
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
SV3000-00-
Circular
Connector
D-sub
Connector
SV4000-00-
SV4000-M1-
Accessory
Series
SV1000
Round head combination screw
SX3000-22-9
(M2 x 39.5)
SV2000
SV2000-21-7
(M3 x 53)
SX5000-57-6
SV3000
SV3000-21-4
(M4 x 57)
SX7000-57-5
SV4000
SV2000-21-8
(M3 x 69.5)
SY9000-11-2
Gasket
SX3000-57-4
Caution
JIS Symbol
4 2
(A) (B)
5(EA) 3(EB)
5(EA) 3(EB)
1
(P)
A port regulation
(P controlled type, A port regulation)
4
(A)
M2: 0.15 N·m
M3: 0.6 N·m
M4: 1.4 N·m
5(EA) 3(EB)
1
(P)
B port regulation
(P controlled type, B port regulation)
®
143
Manifold
Specification Sheets
1
(P)
P port regulation
2
(B)
Single Valve
Sub-plate
Mounting Screw Tightening Torques
2
(B)
4
(A)
Valve Manifold
Flat Ribbon Cable Specifications
SV3000-M1-
Series SV
Valve Manifold Specifications
Manifold Option
Individual SUP spacer assembly
Individual EXH spacer assembly
SUP port
EXH port
How to order individual SUP/EXH spacer assembly
Series SV1000
SV1000
Series SV2000/SV3000/SV4000
38
1A
C6
SV 2 000
Port size
C3
C4
C6
N1
N3
N7
2
3
4
SV1000
SV2000
SV3000
SV4000
SV2000
SV3000
SV4000
Thread
type Note)
Rc
G
NPT
NPTF
Note) SV2000/3000/4000 port size
Individual SUP spacer
Individual EXH spacer
Round head combination screw
SX3000-22-9
(M2 x 39.5)
SV2000-21-6
(M3 x 46)
SV3000-21-3
(M4 x 53)
SV2000-21-5
(M3 x 60)
A
Nil
F
N
T
Series
SV2000
SV3000
SV4000
Accessory
Series
1
Series
One-touch fitting for ø3.2
One-touch fitting for ø4
One-touch fitting for ø6
One-touch fitting for ø1/8"
One-touch fitting for ø5/32"
One-touch fitting for ø1/4"
Spacer type
38
39
38
Gasket
Port size
1/8
1/4
SX3000-57-4
SY5000-11-15
SY7000-11-11
SY9000-11-2
Interface speed control
Caution
Series
Interface flow control assembly part no.
SV2000
SV2000-FC
SV3000
SV3000-FC
M3: 0.6 N·m
M4: 1.4 N·m
Accessory
JIS Symbol
Series
Round head combination screw
SV2000-21-7
SV2000
(M3 x 53)
SV3000
®
144
Mounting Screw Tightening Torques
M4 x 63
Gasket
SX5000-57-6
SX7000-57-5
Blanking plate assembly
Block disk labels
Used in situations where valves will be added in the future,
and for maintenance, etc.
SV1000 – 74 – 1A
SUP block
disk label
EXH block
disk label
SUP, EXH block
disk label
EX250
∗ When ordering a manifold and block disks together using a manifold
specification sheet, etc., labels will be attached where block disks are
installed prior to shipment from the factory.
Blanking plate assembly part no.
SV1000
SV1000-67-1A
SV2000
SV2000-67-1A
SV3000
SV3000-67-1A
SV4000
SV4000-67-1A
EX120
Caution
Series
Mounting screw tightening torques
M2: 0.15N·m
M3: 0.6N·m
M4: 1.4N·m
Circular
Connector
Silencer with One-touch fitting
SUP/EXH block disks
This silencer can be quickly mounted on the manifold's E (exhaust) port.
[SUP block disk]
C
By placing a SUP block disk in a manifold valve's pressure supply
passage, two different high and low pressures can be supplied to
one manifold.
B
A
SMC
D-sub
Connector
[EXH block disk]
(mm)
Model
Effective area
A
B
C
AN203-KM8
14mm²
ø16
26
51
AN200-KM10
26mm²
ø22
53.8
80.8
AN300-KM10
30mm²
ø25
70
97
AN300-KM12
41mm²
ø25
70
98
Series
SV1000 (for ø8)
SV2000 (for ø10)
SV3000
SV4000 (for ø12)
Valve Manifold
Flat Ribbon Cable Specifications
By placing an EXH block disk in a manifold valve's exhaust
passage, the valve's exhaust can be separated so that it will not
affect other valves.
It can also be used on a manifold with mixed positive pressure and
vacuum. (Two pieces are required to block EXH on both sides.
However, series SV1000 and 2000 type 10 manifolds require only
one piece.)
Plug (white)
D
d
These are inserted in unused cylinder ports and P, E ports.
Cassette base type 16
Tie-rod base type 10
A
Series
L
SUP block disk
10
SV1000-59-1A
SV1000-59-2A
16
SX3000-77-1A
SX3000-77-1A
10
SV2000-59-1A
SV2000-59-2A
SV1000
SV2000
16
SV2000-59-3A
SV2000-59-3A
SV3000
10
SV3000-59-1A
SV3000-59-1A
SV4000
10
SY9000-61-2A
SY9000-61-2A
Model
A
(mm)
L
D
ø4
KQ2P-04
16
32
ø6
KQ2P-06
18
35
ø8
ø8
KQ2P-08
20.5
39
ø10
ø10
KQ2P-10
22
43
ø12
ø12
KQ2P-12
24
44.5
ø14
ø1/8"
KQ2P-01
16
31.5
ø5
ø5/32"
KQ2P-03
16
32
ø6
ø1/4"
KQ2P-07
18
35
ø8.5
ø5/16"
KQ2P-09
20.5
39
ø10
ø3/8"
KQ2P-11
22
43
ø11.5
ø6
®
145
Manifold
Specification Sheets
1mm2 =
1in = 25.4mm
Applicable fitting size d
EXH block disk
Single Valve
Sub-plate
Manifold
type
EX500
These labels are attached to manifolds in which SUP and EXH block disks
have been installed, in order to identify the installed locations. (Three sheets
each included.)
∗ When manifolds are ordered with block disks installed, the labels will be
attached where the block disks are installed.
EX600
Manifold Options
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
Series SV
Valve Manifold Specifications
Manifold Options
Circular connector/Cable assembly (26 pins)
AXT100 – MC26 –
D-sub connector/Cable assembly (25 pins)
AXT100 – DS25 –
Lead wire length
Lead wire length
Part no.
L dimension
Part no.
L dimension
AXT100-MC26-015
1.5m
AXT100-DS25-015
1.5m
AXT100-MC26-030
3m
AXT100-DS25-030
3m
AXT100-MC26-050
5m
AXT100-DS25-050
5m
When a commercially available connector is required, use a 25 pin
female connector conforming to MIL-C24308.
L
(60)
L
44
8
1
14
25
Approx. ø10
Plug terminal no.
(arrangement as seen from lead wire side)
50
47.04
13
16
Terminal no.
Socket side
Multi-core vinyl cable
0.3mm² x 25Ca
2-M2.6 x 0.45
D-sub connector cable assembly
Wire colors by terminal number
Terminal no. Lead wire color
Black
1
Circular connector cable assembly
Wire colors by terminal number
Terminal no. Lead wire color
Black
1
Dot marking
None
2
Brown
None
3
Red
None
4
Orange
None
5
Yellow
None
6
Pink
None
7
Blue
None
8
Purple
White
9
Gray
Black
10
White
Black
11
White
Red
12
Yellow
Red
13
Orange
Red
14
Yellow
Black
15
Pink
Black
16
Blue
White
17
Purple
None
Dot marking
Brown
None
3
Red
None
4
Orange
None
5
Yellow
None
6
Pink
None
7
Blue
None
8
Purple
White
9
Gray
Black
10
White
Black
11
White
Red
12
Yellow
Red
13
Orange
Red
14
Yellow
Black
15
Pink
Black
16
Blue
White
17
Purple
None
18
Gray
None
19
Orange
Black
20
Red
White
21
Brown
White
22
Pink
Red
23
Gray
Red
24
Black
White
25
White
None
18
Gray
None
19
Orange
Black
20
Red
White
21
Brown
White
22
Pink
Red
23
Gray
Red
Item
Characteristic
24
Black
White
Conductor resistance Ω/km, 20°C
65 or less
25
White
None
Withstand voltage VAC, 1min.
1000
Insulation resistance, MΩ/km, 20°C
5 or less
Note) Terminal no.
is connected to
inside the connector.
None
2
Circular connector, D-sub connector cable assembly
common specifications
Electrical characteristics
Note) The minimum inside bending radius for each cable is 20mm.
®
146
Valve Manifold
Common
Specifications
Series SV
Valve Manifold Specifications
Manifold Options
2
1
25
W
–
Red
26
AXT100 – FC
6
EX600
Flat ribbon cable/Cable assembly
10 pins
20 pins
26 pins
1.5m
AXT100-FC10-1
AXT100-FC20-1
AXT100-FC26-1
3m
AXT100-FC10-2
AXT100-FC20-2
AXT100-FC26-2
5m
AXT100-FC10-3
AXT100-FC20-3
AXT100-FC26-3
Connector width (W)
17.2
30
37.5
EX500
Cable Length (L)
(15.6)
Terminal no.
L
SV1000, 2000 and series EX500 input unit
DIN rail dimensions and weights
L
EX250
Connector manufacturers
• HIROSE ELECTRIC CO., LTD.
• Fujitsu, Ltd.
• Sumitomo/3-M Limited
• J.S.T. Mfg. Co., Ltd.
• Japan Aviation Electronics Industry, Ltd.
∗ When a commercially available connector is required, use a strain relief
type conforming to MIL-C-83503.
(7.5)
(35)
(25)
VZ1000 – 11 – 1 –
EX120
5.5
8
∗ Enter a number into the from the DIN rail dimension table below.
Rail mounting hole pitch 12.5
(mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
110.5
123
135.5
148
160.5
173
185.5
198
210.5
223
235.5
248
260.5
273
285.5
298
310.5
323
335.5
348
19.9
22.1
24.4
26.6
28.9
31.1
33.4
35.6
37.9
40.1
42.4
44.6
46.9
49.1
51.4
53.6
55.9
58.1
60.4
62.5
21
No.
L dimension 360.5
Weight (g) 64.9
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
373
385.5
398
410.5
423
435.5
448
460.5
473
485.5
498
510.5
523
535.5
548
560.5
573
585.5
598
610.5
67.1
69.4
71.6
73.9
76.1
78.4
80.6
82.9
85.1
87.4
89.6
91.9
94.1
96.4
98.6
100.9 103.1 105.4 107.6 109.9
Circular
Connector
No.
0
L dimension 98
Weight (g) 17.6
D-sub
Connector
62
61
60
59
49
58
48
57
47
56
46
55
45
54
44
53
43
52
42
51
50
No.
L dimension 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798 810.5 823 835.5 848 860.5 873
Weight (g) 112.1 114.4 116.6 118.9 121.1 123.4 125.6 127.9 130.1 132.4 134.6 136.9 139.1 141.4 143.6 145.9 148.1 150.4 152.6 154.9 157.1
SV3000 and 4000 DIN rail dimensions and weights
Valve Manifold
Flat Ribbon Cable Specifications
71
70
69
68
67
66
65
64
63
No.
L dimension 885.5 898 910.5 923 935.5 948 960.5 973 985.5
Weight (g) 159.4 161.6 163.9 166.1 168.4 170.6 172.9 175.1 177.4
L
8
5.5
(35)
∗ Enter a number into the from the DIN rail dimension table below.
(25)
VZ1000 – 11 – 4 –
Rail mounting hole pitch 12.5
(10)
(mm)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
110.5
123
135.5
148
160.5
173
185.5
198
210.5
223
233.5
248
260.5
273
285.5
298
310.5
323
335.5
348
28
31.1
34.3
37.4
40.6
43.8
46.9
50.1
53.3
56.4
59.6
62.7
65.9
69.1
72.2
75.4
78.6
81.7
84.9
88
21
No.
L dimension 360.5
Weight (g) 91.2
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
373
385.5
398
410.5
423
435.5
448
485.5
498
510.5
523
535.5
548
560.5
573
585.5
598
610.5
94.4
97.5 100.7 103.9
107
110.2 113.3 116.5 119.7 122.8
126
129.2 132.3 135.5 138.6 141.8
145
148.1 151.3 154.5
460.5 473
Single Valve
Sub-plate
0
No.
L dimension 98
Weight (g) 24.8
71
70
69
68
67
66
65
64
63
No.
L dimension 885.5 898 910.5 923 935.5 948 960.5 973 985.5
Weight (g) 224 227.2 230.4 233.5 236.7 239.8 243 246.2 249.3
1in = 25.4mm
1g = .02lbs
®
147
Manifold
Specification Sheets
62
51
50
49
48
47
46
45
44
43
42
61
60
59
58
57
56
55
54
53
52
No.
L dimension 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798 810.5 823 835.5 848 860.5 873
Weight (g) 157.6 160.8 163.9 167.1 170.3 173.4 176.6 179.8 182.9 186.1 189.2 192.4 195.6 198.7 201.9 205.1 208.2 211.4 214.5 217.7 220.9
Single Valve/
Sub-plate Type
[IP67 Protection]
Series SV1000/2000/3000/4000
How to Order
SV 1 1 00
– 5 W1 U D –
Series
1
2
3
4
Thread type
SV1000
SV2000
SV3000
SV4000
Nil
F
N
T
Rc
G
NPT
NPTF
Type of actuation
2 position single solenoid
(A)
4
1
Port size
(B)
2
Symbol
Nil
01
5 1 3
(EA) (P) (EB)
Pilot specification
2 position double solenoid
(A)
4
(B)
2
Nil
R
5 1 3
(EA) (P) (EB)
3 position closed center
3
(B)
2
5 1 3
(EA) (P) (EB)
(A)
4
(B)
2
3 position pressure center
(A)
4
(B)
2
5 1 3
(EA) (P) (EB)
4 position dual 3 port valve: N.C./N.C.
(B)
2
(A)
4
A
SOL.a
SOL.b
5
(EA)
3
(EB)
1
(P)
4 position dual 3 port valve: N.O./N.O.
(B)
2
(A)
4
B
SOL.a
SOL.b
5
(EA)
3
(EB)
1
(P)
4 position dual 3 port valve: N.C./N.O.
(A)
4
C
SOL.a
(B)
2
SOL.b
5
(EA)
3
(EB)
1
(P)
SV3000 and 4000 are not available with dual 3 port valve.
®
148
Rated voltage
5
6
Symbol
W1
W2
W3
W4
W7
5 1 3
(EA) (P) (EB)
5
04
24VDC
12VDC
Manual override
Nil
D
Non-locking push type
Slotted locking type
M12 waterproof connector
3 position exhaust center
4
03
∗ External pilot specification is
not available for 4 position
dual 3 port valves.
2
(A)
4
02
Internal pilot
External pilot
Applicable series
Port size
Without sub-plate
SV1000
1/8
SV2000
1/4
SV3000
SV3000
3/8
SV4000
1/2
SV4000
Cable length (mm)
300
500
1000
2000
5000
Light/Surge voltage suppressor
U
R
With light and surge voltage suppressor
With surge voltage suppressor
Fluid
EX600
Series SV Solenoid Valve Specifications
Air
0.15 to 0.7 (22 to 101)
4 position dual 3 port valve
2 position double
0.1 to 0.7 (14 to 101)
3 position
EX500
Internal pilot
operating
pressure
range
MPa (psi)
External pilot
operating
pressure range
MPa (psi)
2 position single
0.2 to 0.7 (14 to 101)
Operating pressure range
–100kPa to 0.7 (-14.5 to 101)
2 position single, double
0.25 to 0.7 (36 to 101)
3 position
–10 to 50 (with no freezing)∗ (14 to 22)
Ambient and fluid temperature °C (°F)
2 position single, double
Maximum
EX250
5
4 position dual 3 port valve
operating
frequency Hz 3 position
3
Non-locking push type
Manual override
Slotted locking type
Pilot exhaust method
Internal pilot
Main valve/Pilot valve common exhaust
External pilot
Pilot valve individual exhaust
EX120
Lubrication
Not required
Mounting orientation
Unrestricted
Impact/Vibration resistance ms²
150/30 (8.3 to 2000Hz)
Enclosure
IP67 (based on IEC529)
Electrical entry
M12 waterproof connector
Rated coil voltage
Circular
Connector
24VDC, 12VDC
±10% of rated voltage
Allowable voltage fluctuation
Power consumption W
0.6 (With light: 0.65)
Surge voltage suppressor
Zener diode
Indicator light
Note) Impact resistance:
Valve Manifold
Common
Specifications
Series SV
Single Valve/Sub-plate Type
LED
Vibration resistance: No malfunction when tested with one sweep of 8.3 to 2000Hz in the axial direction and
at a right angle to the main valve and armature, in both energized and de-energized
states (at initial value).
∗ Refer to page 166.
D-sub
Connector
No malfunction when tested with a drop tester in the axial direction and at a right angle
to the main valve and armature, one time each in energized and de-energized states
(at initial value).
Response time
Response time ms at 0.5MPa (72.5psi)
SV1000
SV2000
SV3000
SV4000
2 position single
11 or less
25 or less
28 or less
40 or less
2 position double
10 or less
17 or less
26 or less
40 or less
3 position
18 or less
29 or less
32 or less
82 or less
4 position dual 3 port valve
15 or less
33 or less
––
––
Note) Based on JISB8375-1981 dynamic performance test (with coil temperature of 20°C, at rated voltage).
M12 waterproof connector wiring specifications
Double solenoid
Single solenoid
4 pin connector (M12) plug
4 pin connector (M12) plug
3 (COM)
1
3
4
3 (COM)
4
Circuit diagram
4
Solenoid valve side
pin wiring diagram
1
3
4
Solenoid B
Solenoid A
Solenoid
2
Single Valve
Sub-plate
2
2
Circuit diagram
Valve Manifold
Flat Ribbon Cable Specifications
Type of actuation
Solenoid valve side
pin wiring diagram
®
149
Manifold
Specification Sheets
Note) Solenoid valves do not have polarity.
Series SV
Single Valve/Sub-plate Type
Model
Note) Values inside [ ] are applicable normal position.
Series SV1000
Values inside ( ) are applicable without sub-plate.
Weight (g) Note)
Flow characteristics
Valve Model
Type of Actuation
2 position
Port size
Single
Double
Closed center
SV100--01 3 position Exhaust center
Rc 1/8
b
Cv
C[dm3/(s⋅bar)]
b
Cv
1.0
0.30
0.24
1.1
0.30
0.26
0.77
0.28
0.18
0.85
0.30
0.19
0.73
1.2 [0.51]
Pressure center
0.68
4 position N.C./N.C.
dual
N.O./N.O.
4, 2→5, 3 (A, B→EA, EB)
1→4, 2 (P→A, B)
C[dm3/(s⋅bar)]
0.87
0.31
0.18
0.24 [0.45] 0.29 [0.14]
0.35
0.18
0.31
0.23
1.1 [0.55]
0.89
0.26 [0.52] 0.24 [0.16]
0.24
0.47
1.1
0.39
0.29
0.77
0.44
0.21
M12 waterproof connector
(cable length 300mm)
123 (88)
128 (93)
130 (95)
128 (93)
Series SV2000
Weight (g) Note)
Flow characteristics
Type of Actuation
Valve Model
2 position
Port size
Single
Double
Closed center
SV200--02 3 position Exhaust center
Rc 1/4
1→4, 2 (P→A, B)
b
C[dm3/(s⋅bar)]
0.41
0.64
1.8
0.47
0.50
1.8
1.4
0.55
0.44
3.0 [1.2]
2.2
4 position N.C./N.C.
dual
N.O./N.O.
2.8
2.4
3.3 [0.84]
Pressure center
Cv
4, 2→5, 3 (A, B→EA, EB)
b
C[dm3/(s⋅bar)]
Cv
2.7
0.36 [0.60] 0.85 [0.28]
0.40
0.55
0.24
0.57
1.8
0.29
0.66
0.47
0.40
0.33 [0.48] 0.72 [0.37]
0.48
0.40
2.6
0.31
0.60
2.3
0.36
0.54
M12 waterproof connector
(cable length 300mm)
159 (96)
163 (100)
168 (105)
163 (100)
Series SV3000
Weight (g) Note)
Flow characteristics
Type of Actuation
Valve Model
2 position
SV300--02
Port size
Single
Double
Closed center
Rc 1/4
3 position Exhaust center
SV300--03
Double
Closed center
0.41
0.64
2.8
0.29
0.66
3.0
0.43
0.80
2.6
0.41
0.72
5.3 [2.3]
Single
Rc 3/8
3 position Exhaust center
Pressure center
Cv
4, 2→5, 3 (A, B→EA, EB)
Cv
C[dm3/(s⋅bar)]
b
2.4
2.6
Pressure center
2 position
1→4, 2 (P→A, B)
C[dm3/(s⋅bar)]
b
0.71
0.42
0.39 [0.49] 1.3 [0.65]
4.7 [1.7]
2.3
0.35 [0.48] 1.1 [0.49]
0.66
0.45
0.29
1.2
4.5
0.27
1.1
3.0
0.40
0.80
2.6
0.45
0.73
2.6
0.71
0.42
0.31 [0.51] 1.3 [0.64]
4.8 [1.7]
2.2
250 (121)
253 (124)
4.9
5.3 [2.3]
M12 waterproof connector
(cable length 300mm)
0.35 [0.48] 1.1 [0.34]
0.63
0.49
261 (132)
235
238
246
Series SV4000
Weight (g) Note)
Flow characteristics
Valve Model
Type of Actuation
Port size
1→4, 2 (P→A, B)
4, 2→5, 3 (A, B→EA, EB)
C[dm3/(s⋅bar)]
b
Cv
C[dm3/(s⋅bar)]
b
Cv
8.0
0.48
2.2
9.6
0.43
2.6
7.6
0.32
1.8
7.3
0.30
1.7
0.34
1.7
13 [4.0]
Single
2 position
Double
Closed center
SV400--03
Rc 3/8
3 position Exhaust center
7.2
Pressure center
2 position
SV400--04
Single
Double
Closed center
3 position Exhaust center
Pressure center
®
150
12 [3.3]
Rc 1/2
0.26 [0.41] 2.8 [0.84]
0.23 [0.41] 2.8 [0.95]
7.4
0.33
1.9
7.9
0.34
2.0
10
0.29
2.4
7.5
0.33
1.8
7.3
0.32
1.8
0.42
2.0
13 [8.7]
7.1
12 [3.0]
0.33 [0.51] 3.3 [0.94]
6.7
0.32 [0.43] 3.6 [2.4]
0.40
1.9
M12 waterproof connector
(cable length 300mm)
505 (208)
509 (212)
530 (233)
484
488
509
Valve Manifold
Common
Specifications
Series SV
Single Valve/Sub-plate Type
Construction: SV1000/2000/3000/4000 Tie-rod Base Type
EX600
2 position single
2 position single
(A) (B)
4 2
EX500
5 1 3
(EA) (P) (EB)
4
(A)
1
(P)
2 position double
EX250
5
(EA)
2
(B)
3
(EB)
2 position double
(A) (B)
4 2
EX120
5 1 3
(EA) (P) (EB)
4
(A)
5
(EA)
(A) (B)
4 2
2
(B)
Circular
Connector
3 position closed center
1
(P)
3
(EB)
3 position closed center/exhaust center/pressure center
5 1 3
(EA) (P) (EB)
3 position exhaust center
D-sub
Connector
(A) (B)
4 2
5 1 3
(EA) (P) (EB)
3 position pressure center
4
(A)
5 1 3
(EA) (P) (EB)
1
(P)
5
(EA)
Valve Manifold
Flat Ribbon Cable Specifications
(A) (B)
4 2
2
(B)
3
(EB)
Parts list
No.
Description
Material
Note
Die-cast aluminum
(SV1000 is die-cast zinc)
White
1
Body
2
Adapter plate
Resin
White
3
Pilot body
Resin
White
4
Piston
Resin
––
End plate
6
Spool valve assembly
7
Molded coil
Resin
White
Aluminum/H-NBR
––
Resin
Gray
M2: 0.15N·m
M3: 0.6N·m
M4: 1.4N·m
Single Valve
Sub-plate
5
Caution
Mounting screw tightening torques
Replacement parts
No.
Description
Part number
SV200
SY3000-27-1-Q
SY5000-27-1-Q
8
Sub-plate
9
Gasket
SY3000-11-25
––
Round head
combination screw
SX3000-22-2
(M2 x 24)
SV300
SV400
1/4: SY7000-27-1-Q
3/8: SY9000-27-1
3/8: SY7000-27-2-Q
1/2: SY9000-27-2
SY5000-11-18
SY7000-11-14
SY9000-11-2
SV2000-21-1
(M3 x 30)
SV3000-21-1
(M4 x 35)
SV2000-21-2
(M3 x 40)
Note
Die-cast aluminium
See thread types on page 86 for .
For valve mounting
(flat nickel plated)
®
151
Manifold
Specification Sheets
SV100
Series SV
Single Valve/Sub-plate Type
Dimensions: Series SV1000
1in = 25.4mm
2 position single/double/4 position dual 3 port [M12 waterproof connector type]
SV100(R)-W-01
13.3
13.5
14.5
54.1
43.3
35
19
5.8
19
2-ø3.2
B
X
PE
SMC
B
A
B
A
A
3
17
(Mounting hole)
22
M5 x 0.8
(External pilot port)
17
EA
(Light/Surge voltage suppressor)
P
Manual override (non-locking)
A side: Orange
B side: Green
(L = 300 to 5000)
EB
41
2.8
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
89.3
83.7
53.5
7.5
11 11
5-Rc 1/8
(Piping port)
24.5
16.5
48.5
M12 waterproof connector
20.5
3 position closed center/exhaust center/pressure center [M12 waterproof connector type]
SV100(R)-W-01
13.3
13.5
14.5
62.6
51.8
14.3
35
19
(L = 300 to 5000)
P
SMC
22
PE
X
EA
Manual override (non-locking)
A side: Orange
B side: Green
3
B
A
B
A
A
(Light/Surge voltage suppressor)
17
(Mounting hole)
B
17
19
2-ø3.2
M5 x 0.8
(External pilot port)
EB
41
11.3
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
97.8
92.2
11 11
5-Rc 1/8
(Piping port)
®
152
20.5
7.5
53.5
48.5
24.5
16.5
M12 waterproof connector
Valve Manifold
Common
Specifications
Series SV
Single Valve/Sub-plate Type
Dimensions: Series SV2000
18
19
9.5
SV200(R)-W-02
EX600
1in = 25.4mm
2 position single/double/4 position dual 3 port [M12 waterproof connector type]
EX500
73.3
61.1
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
17
15.5
2-ø4.3
(Mounting hole)
9.3
4
48
EX250
PE
X
B
SMC
B A
35
A
A
B
17
15.5
Manual override (non-locking)
A side: Orange
B side: Green
P
EB
56
(L = 300 to 5000)
5.3
EX120
(Light/Surge voltage suppressor)
EA
M5 x 0.8
(External pilot port)
108.5
102.9
18
22
9.5
51
Circular
Connector
M12 waterproof connector
18
28
5-Rc 1/4
(Piping port)
D-sub
Connector
SV200(R)-W-02
18
19
9.5
3 position closed center/exhaust center/pressure center [M12 waterproof connector type]
Valve Manifold
Flat Ribbon Cable Specifications
85.9
17
15.5
73.7
21.9
4
48
B A
PE
X
B
SMC
A
35
A
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
2-ø4.3
(Mounting hole)
B
(Light/Surge voltage suppressor)
Manual override (non-locking)
A side: Orange
B side: Green
(L = 300 to 5000)
EA
P
EB
17.9
56
M5 x 0.8
(External pilot port)
Single Valve
Sub-plate
121.1
115.5
18
5-Rc 1/4
(Piping port)
18
28
®
153
Manifold
Specification Sheets
9.5
51
M12 waterproof connector
22
17
15.5
Series SV
Single Valve/Sub-plate Type
Dimensions: Series SV3000
1in = 25.4mm
2 position single/double [M12 waterproof connector type]
SV300(R)-W-02, 03
22.5
13.5
21
86.2
M5 x 0.8
(External pilot port)
71.9
10.4
2-ø4.3
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
21
(Mounting hole)
B
A
21.5
X
SMC
46
38
A
B
B
PE
A
Manual override (non-locking)
A side: Orange
B side: Green
21
EA
P
EB
21.5
61
69
6.4
(Light/Surge voltage suppressor)
(L = 300 to 5000)
121.4
115.8
5-Rc 3/8, 1/4
(Piping port)
20.5 20.5
33
11.5
13.5
26.5
58.7
60.5
M12 waterproof connector
3 position closed center/exhaust center/pressure center [M12 waterproof connector type]
SV300(R)-W-02, 03
22.5
13.5
21
M5 x 0.8
(External pilot port)
99.2
84.9
M5 x 0.8
(Pilot EXH port)
<for external pilot type>
23.4
2-ø4.3
21
(Mounting hole)
B
A
21.5
X
SMC
B
A
B
38
46
PE
A
21
Manual override (non-locking)
A side: Orange
B side: Green
EA
P
EB
21.5
61
69
19.4
(Light/Surge voltage suppressor)
(L = 300 to 5000)
134.4
128.8
5-Rc 3/8, 1/4
(Piping port)
20.5 20.5
33
®
154
11.5
58.7
60.5
26.5
13.5
M12 waterproof connector
1in = 25.4mm
2 position single/double [M12 waterproof connector type]
SV400(R)-W-03, 04
30
17.5
29
EX600
Dimensions: Series SV4000
Valve Manifold
Common
Specifications
Series SV
Single Valve/Sub-plate Type
37
EX500
16.8
27
5
Rc 1/8
(Pilot EXH port)
<for external pilot type>
(Mounting hole)
2 B
4 A
25
EX250
118.6
101.1
86
2-ø5.4
(Light/Surge voltage suppressor)
X
SMC
B
5 EA
1 P
3 EB
96
(L = 300 to 5000)
11.8
EX120
27
A
B
47
57
PE
A
Manual override (non-locking)
A side: Orange
B side: Green
25
Rc 1/8
(External pilot port)
153.8
148.2
M12 waterproof connector
34.5
17.5
15.5
71.5
Circular
Connector
29.5
5-Rc 3/8, 1/2
(Piping port)
29.5
44.5
96.5
D-sub
Connector
3 position closed center/exhaust center/pressure center [M12 waterproof connector type]
SV400(R)-W-03, 04
30
17.5
29
37
Valve Manifold
Flat Ribbon Cable Specifications
33.3
27
2 B
Rc 1/8
(Pilot EXH port)
<for external pilot type>
4 A
25
5
135.1
117.6
86
2-ø5.4
(Mounting hole)
(L = 300 to 5000)
X
SMC
B
5 EA
1 P
3 EB
96
28.3
25
Single Valve
Sub-plate
(Light/Surge voltage suppressor)
A
27
B
47
57
PE
A
Manual override (non-locking)
A side: Orange
B side: Green
Rc 1/8
(External pilot port)
170.3
164.7
29.5
5-Rc 3/8, 1/2
(Piping port)
34.5
17.5
29.5
44.5
®
155
Manifold
Specification Sheets
15.5
71.5
M12 waterproof connector
Series SV
Made to Order Specifications
Contact SMC regarding detailed specifications, lead times and pricing.
Ordeer
Mad
Symbol
Symbol
1
Main Valve Fluoro Rubber Specification
-X90
2
-X5
Single, Double Common Type
Single solenoid and double solenoid can be changed at the installation.
Fluoro rubber is used for rubber parts of the main valve to allow use in
applications such as the following.
1. When using a lubricant other than the recommended turbine oil, and there
is a possibility of malfunction due to swelling of the spool valve seals.
SV
1
2
3
4
00
Manual override
1
2
3
4
SV 200
2. When ozone enters or is generated in the air supply.
Part no.
How to order
D X5
Entry is the same as
standard products.
X90
Specifications
Entry is the same as standard products.
Specifications and performance are the same as standard
products.
Note) Because in series-X90 fluoro rubber is used for only main valve, the rubber parts
of the application/usage in conditions requiring heat resistance should be avoided.
Valve
configuration
Pilot type 2 position 5 port solenoid valve
Type of actuation Single solenoid, double solenoid common type
Internal pilot
2 position single
operating pressure
range MPa (psi)
2 position double
0.15 to 0.7 (24 to 101)
0.15 to 0.7 (22 to 101)
External pilot
operating pressure
range MPa (psi)
Operating pressure range
–100kPa to 0.7 (–14.5 to 101)
Pilot
2 position single 0.25 to 0.7 (36 to 101)
pressure
2 position double 0.25 to 0.7 (36 to 101)
range
Ambient and fluid
temperature °C (°F)
–10 to 50 (with no freezing) Note) (14 to 122)
Power
consumption W
0.6 (With light: 0.65)
∗ Other specifications (effective area, response time, etc.) are the same as
standard products.
Note) Refer to page 102.
Caution
Operating precautions
1. The single solenoid specification is applicable when shipped from the
factory. (Refer to Figure 1.)
2. For use as a double solenoid, set the manual override and connector
assembly as follows.
. Remove the B side manual override (green) label, and turn the slit of
the B side manual override with a watchmakers screw driver so that it
is positioned as shown in Figure 2.
3. When set for double solenoid, do not apply current to solenoids on both
sides at the same time.
4. Refer to page 105 for details on electrical connections and electrical
circuits with light and surge voltage suppressor.
5. Dimensions are the same as standard products.
Figure 1. When shipped: Manual override
detail for single
solenoid specification
Figure 2. Manual override detail when
changed to double solenoid
Label (green)
LOCK
SINGLE
LOCK
LOCK
PUSH
PUSH
B side
A side
manual override manual override
®
156
Slit
LOCK
LOCK
PUSH
PUSH
A side
B side
manual override manual override
B side manual override
(green)
Valve Manifold
Common
Specifications
Date:
Customer name
EX600 Serial Wiring with Analog/Digital Input/Output Unit
Contact person
1
2
3
Specification sheet no.
Series SV 000: Tie-rod base
Purchase order no.
Follow procedures
1 Manifolds
through
W10S6 Q
SUP/EXH block
assembly specifications
No SI unit
Device Net TM type
PROFIBUS DP type
CC-Link type
Nil
SI unit
Common type
Nil
N
Internal pilot type
D3
SNote) Internal pilot/Built-in silencer
External pilot type
R
RSNote) External pilot/Built-in silencer
+COM.
–COM.
For 3 stn.
…
D20
For 20 stn.
When a longer DIN rail is desired
than the specified stations.
(Specify a longer rail than the
standard length.)
Refer to page 12 for appropriate specification symbols to fill in the blanks below.
∗ 00 ∗ ∗
EX120
SV
0
Q
N
V
Direct mount
DIN rail mounting type (With DIN rail)
D
D0Note1 ) DIN rail mounting type (Without DIN rail)
Nil
…
2 Valves
Mounting
Enclosure IP67
SI unit
EX250
SV1000
SV2000
SV3000
05 U
D
EX500
Series
set(s) Required date
Quantity
.
Refer to page 13 for appropriate specification symbols to fill in the blanks below.
SS5V 1
1
2
3
EX600
Equipment name
Manifold Specification Sheet
5F
Manual override
B
B
A
A
A
A
When using an external pilot
valve, enter a "" in the b
section of the station table
below. However, the external
pilot specification is not available
for 4 position dual 3 port valves.
A
Indicate in the
station table below.
Back pressure check valve
When using a valve with
back pressure check valve,
enter a "" in section c of
the station table below.
A
Pilot type
A
Series
Type of actuation
B
B
B
B
B
Circular
Connector
Light/Surge voltage suppressor
Indicate the layout of valves, etc., with a "".
20 19 18 17 16 15 14 13 12 11 10 9
Valve stations
Single solenoid
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
N.C./N.C.
4 position
dual
N.O./N.O.
3 port valve
N.C./N.O.
Relay output 1 output
module
2 outputs
Blanking plate assembly
8
7
6
5
4
3
2
1
Quantity
D-sub
Connector
3 Stations
2 position
b
c
d
External pilot specification
(enter only for external pilot)
With back pressure check valve
(enter only for back pressure check valve)
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
specifications
Double wiring
Single Valve
Sub-plate
e
Valve Manifold
Flat Ribbon Cable Specifications
a
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
Qty.
Part no.
Qty.
Order no.
Dept. code
®
157
Manifold
Specification Sheets
Clerk (code no.)
Date:
Customer name
EX500 Decentralized Serial Type Manifold
Contact person
1
2
3
4
Series SV 000: Tie-rod base
Cassette base
Specification sheet no.
Purchase order no.
Manifold Specification Sheet
Equipment name
set(s) Required date
Quantity
Follow procedures q through e.
1 Manifolds
Refer to page 48 for appropriate specification symbols to fill in the blanks below.
SS5V
Series
SV1000
SV2000
SV3000
SV4000
S
Manifold type
D
Valve stations
Option
Includes the number
of blanking plate
assemblies.
10 Tie-rod base
16 Cassette base
Cassette base available
for SV1000, 2000 only.
Manifold mounting and DIN
rail length can be specified.
P, E port position
A, B port size
Supply/Exhaust block
assembly specification
For "M" (mixed ports), indicate the
port size, such as C3 or C4,
instead of a "" in the a section
of the station table.
SI unit
0
A1W
A2W
Refer to page 49 for appropriate specification symbols to fill in the blanks below.
U side
5F
2 1
n
P, E port
A
B
Manual override
Light /Surge voltage suppressor
Series
B
∗ 00 ∗ ∗
A
A
A
A
A
(Max. 16 stations)
D side
Valve stations
P, E port
B
PWR COM
B
When using a valve with back
When using an external pilot valve, pressure check valve, enter a
enter a "" in the b section of the "" in section c of the station
table below.
station table below.
However, the external pilot
specification is not available for 4
position dual 3 port valves.
Pilot type
A
Back pressure check valve
Type of actuation
Indicate in the
station table below.
A
SV
B
2 Valves
Without SI unit
For remote I/O
For DeviceNet/ProfiBus
B
1
2
3
4
W
SI unit
3 Stations
Indicate the layout of valves, etc., with a "".
Valve stations
Single solenoid
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
a 4 position
N.C./N.C.
dual
N.O./N.O.
3 port valve
N.C./N.O.
Relay output 1 output
module
2 outputs
Blanking plate assembly
External pilot specification
b (enter only for external pilot)
16 15 14 13 12 11 10 9
8
7
6
5
4
3
2 position
c With back pressure check valve
(enter only for back pressure check valve)
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
e specifications
Double wiring
d
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
®
158
2
1
Quantity
Valve Manifold
Common
Specifications
Date:
Customer name
EX250 Integrated Input/Output Serial Type Manifold
Contact person
1
2
3
Specification sheet no.
Series SV 000: Tie-rod base
Purchase order no.
Follow procedures
through
1 Manifolds
D
Valve stations
SI unit
SV1000
SV2000
SV3000
0
NW
QW
Supply/Exhaust block
assembly specification
Input block type
Without input block
M12: 2 inputs
M12: 4 inputs
M8: 4 inputs (3 pins)
A, B port size
For mixed mounting, indicate
the port size, such as C3 or C4,
instead of a "" in the a
section of the station table.
Input block common specification
Nil
N
Positive COM
Negative COM
∗00 ∗ ∗
5F
2 1
n
U side
P, E port
(Max. 20 stations)
Valve stations D side
P, E port
B
B
B
A
B
A
A
Back pressure check valve
3
A
A
B
B
A
A
2
1
0
When using a valve with
back pressure check valve,
enter a "" in section c of
the station table below.
0
A
When using an external pilot
valve, enter a "" in the b
section of the station table below.
However, the external pilot
specification is not available for 4
position dual 3 port valves.
1
Pilot type
2
Type of actuation
Indicate in the
station table below.
Circular
Connector
Light/Surge voltage suppressor
Series
Input block
SI unit
Manual override
3
SV
EX120
Refer to page 71 for appropriate specification symbols to fill in the blanks below.
20 19 18 17 16 15 14 13 12 11 10 9
8
7
6
5
4
3
2
1
Quantity
a
b
c
d
External pilot specification
(enter only for external pilot)
With back pressure check valve
(enter only for back pressure check valve)
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
specifications
Double wiring
Single Valve
Sub-plate
e
Valve Manifold
Flat Ribbon Cable Specifications
2 position
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
D-sub
Connector
3 Stations
Indicate the layout of valves, etc., with a "".
Valve stations
Single solenoid
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
N.C./N.C.
4 position
dual
N.O./N.O.
3 port valve
N.C./N.O.
1 output
Relay output
module
2 outputs
Blanking plate assembly
EX250
Manifold mounting and
DIN rail length can be
specified.
P, E port position
Input block
1
2
3
Option
Includes the number of
blanking plate assemblies.
Without SI unit
For ProfiBus-DP
For DeviceNet
Nil
EX500
W10S1
Series
2 Valves
set(s) Required date
Quantity
.
Refer to page 70 for appropriate specification symbols to fill in the blanks below.
SS5V
1
2
3
EX600
Equipment name
Manifold Specification Sheet
Qty.
Part no.
Qty.
Order no.
Dept. code
®
159
Manifold
Specification Sheets
Clerk (code no.)
Date:
Customer name
EX120 Dedicated Output Serial Type Manifold
1
Tie-rod base
2
Series SV 34 000: Cassette base
Contact person
Specification sheet no.
Purchase order no.
Manifold Specification Sheet
Follow procedures
1 Manifolds
through
Equipment name
set(s) Required date
Quantity
.
Refer to page 92 for appropriate specification symbols to fill in the blanks below.
SS5V
D
S3
Series
1
2
3
4
Option
SV1000
SV2000
SV3000
SV4000
SI unit
Manifold type
10
16
Tie-rod base
Cassette base
Cassette base available for
SV1000, 2000 only.
2 Valves
Manifold mounting and DIN rail
length can be specified.
P, E port position
A, B port size
Supply/Exhaust block
assembly specification
For "M" (mixed ports), indicate the
port size, such as C3 or C4,
instead of a "" in the a section
of the station table.
Refer to page 93 for appropriate specification symbols to fill in the blanks below.
∗ 00 ∗ ∗
SV
Valve stations
Includes the number of
blanking plate assemblies.
U side
5F
(Max. 16 stations)
Valve stations D side
P, E port
2 1
n
P, E port
SI unit
B
B
A
A
A
B
A
A
A
B
A
B
Pilot type
When using a valve with back pressure
When using an external pilot check valve, enter a "" in section c
valve, enter a "" in the b
of the station table below.
section of the station table
below.
However, the external pilot
specification is not available for
4 position dual 3 port valves.
Type of actuation
Indicate in the
station table below.
B
Series
B
Manual override
Light /Surge voltage suppressor
Back pressure check valve
3 Stations
Indicate the layout of valves, etc., with a "".
16 15 14 13 12 11 10 9
Valve stations
Single solenoid
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
N.C./N.C.
4 position
dual
N.O./N.O.
3 port valve
N.C./N.O.
Relay output 1 output
module
2 outputs
Blanking plate assembly
External pilot specification
(enter only for external pilot)
8
7
6
5
4
3
2 position
a
b
c
d
e
With back pressure check valve
(enter only for back pressure check valve)
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
specifications
Double wiring
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
®
160
2
1
Quantity
Valve Manifold
Common
Specifications
Date:
Customer name
Circular Connector Type Manifold
Contact person
1
2
3
4
Tie-rod base
Series SV 000: Cassette base
Specification sheet no.
Purchase order no.
Follow procedures
1 Manifolds
through
set(s) Required date
Quantity
.
CD
Series
Valve stations
Option
Includes the number of
blanking plate assemblies.
Manifold mounting and DIN rail
length can be specified.
P, E port position
A, B port size
Supply/Exhaust block
assembly specification
Tie-rod base
Cassette base
For "M" (mixed ports), indicate the
port size, such as C3 or C4,
instead of a "" in the a section
of the station table.
Cassette base available
for SV1000, 2000 only.
2 Valves
Refer to page 105 for appropriate specification symbols to fill in the blanks below.
∗ 00 ∗ ∗
5F
U side
(Max. 20 stations)
Valve stations D side
P, E port
2 1
n
EX120
P, E port
Manual override
Light /Surge voltage suppressor
Circular
Connector
B
B
B
Series
B
B
Back pressure check valve
A
A
A
A
A
B
When using a valve with back
When using an external pilot valve, pressure check valve,
enter a "" in the b section of the enter a "" in section c of the station
table below.
station table below.
However, the external pilot
specification is not available for 4
position dual 3 port valves.
B
Pilot type
Indicate in the
station table below.
A
Type of actuation
A
SV
EX250
Manifold type
10
16
EX500
W
SV1000
SV2000
SV3000
SV4000
Equipment name
Refer to page 104 for appropriate specification symbols to fill in the blanks below.
SS5V
1
2
3
4
EX600
Manifold Specification Sheet
b
c
d
e
20 19 18 17 16 15 14 13 12 11 10 9
8
7
6
5
4
3
2
1
Quantity
Valve Manifold
Flat Ribbon Cable Specifications
a
Valve stations
Single solenoid
2 position
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
N.C./N.C.
4 position
dual
N.O./N.O.
3 port valve
N.C./N.O.
Relay output 1 output
module
2 outputs
Blanking plate assembly
External pilot specification
(enter only for external pilot)
With back pressure check valve
(enter only for back pressure check valve)
Single Valve
Sub-plate
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
specifications
Double wiring
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
D-sub
Connector
3 Stations
Indicate the layout of valves, etc., with a "".
Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
®
161
Manifold
Specification Sheets
Dept. code
Date:
D-sub Connector
Flat Ribbon Cable Connector
Type Manifold
1
2
3
4
Series SV 000: Tie-rod base
Cassette base
1 Manifolds
through
Purchase order no.
Series
Equipment name
set(s)
Quantity
Refer to page 114 for appropriate specification symbols to fill in the blanks below.
D
Option
Manifold type
SV1000
SV2000
SV3000
SV4000
10 Tie-rod base
16 Cassette base
Manifold mounting and DIN
rail length can be specified.
Valve stations
A, B port size
Includes the number
of blanking plate
assemblies.
Cassette base available for
SV1000, 2000 only.
For "M" (mixed ports), indicate the
port size, such as C3 or C4,
instead of a "" in the a section
of the station table.
Connector type
F
P
PG
PH
1
2
Upward
Lateral
Supply/Exhaust block assembly specification
P, E port position
Refer to page 115 for appropriate specification symbols to fill in the blanks below.
∗ 00 ∗ ∗
SV
Connector
entry direction
D-sub connector 25 pins
Flat ribbon cable connector 26 pins
Flat ribbon cable connector 20 pins
Flat ribbon cable connector 10 pins
2 Valves
Required date
.
SS5V
1
2
3
4
Contact person
Specification sheet no.
Manifold Specification Sheet
Follow procedures
Customer name
U side
5F
(Max. 20 stations)
D side
Valve stations
P, E port
2 1
n
P, E port
Manual override
B
B
B
B
Light /Surge voltage suppressor
B
Series
Back pressure check valve
When using an external pilot valve,
enter a "" in the b section of the
station table below.
However, the external pilot
specification is not available for 4
position dual 3 port valves.
B
A
A
A
A
A
B
When using a valve with back
pressure check valve, enter a "" in
section c of the station table below.
A
Pilot type
Indicate in the
station table below.
A
Type of actuation
3 Stations
Indicate the layout of valves, etc., with a "".
20 19 18 17 16 15 14 13 12 11 10 9
Valve stations
Single solenoid
Double solenoid
Closed center
3 position
Exhaust center
Pressure center
N.C./N.C.
4 position
dual
N.O./N.O.
3 port valve N.C./N.O.
Relay output 1 output
module
2 outputs
Blanking plate assembly
External pilot specification
(enter only for external pilot)
8
7
6
5
4
3
2
2 position
a
b
c
d
e
With back pressure check valve
(enter only for back pressure check valve)
SUP block plate assembly
EXH block plate assembly
Wiring
Single wiring
specifications
Double wiring
Enter only when specifying the wiring.
For SMC use only
Enter ordered part numbers.
Part no.
Qty.
Part no.
Qty.
Order no.
Clerk (code no.)
Dept. code
®
162
1
Quantity
Valve Manifold
Common
Specifications
Date:
Customer name
EX500 Serial System
Contact person
Specification sheet no.
Input Unit Manifold Specification Sheet
Purchase order no.
Equipment name
Quantity
EX500
(∗1)
IB1
Input unit specification
E
Applicable GW unit
Connector type
-X1
...
1 station
...
1
DeviceNet
PROFIBUS-DP
Remote I/O (RIO)
Nil
Stations
M8 connector
M12 connector
M8, M12 mixed
8
8 stations
VO X5
INPLTA 00IP UT GE IB1
SECOD 24V
D
RIA E
16 C/6
LN
o. IP6 50m
A
5
MA
DE
IN
C
R
TY
PE US
JA
PA
1
N
EX250
E
T
M
set(s) Required date
Enter symbols for the required specifications in the blanks below.
An input manifold includes the input unit + end block + DIN rail.
1 Input Manifolds
EEX500
EX600
To order, enter the input manifold part number + ∗block part number together.
For remote I/O (RIO) type, be sure to enter "-X1" at the end of each part number.
For the remote I/O (RIO) type,
be sure to enter "-X1" at the end
of the part number.
DIN rail L dimensions [mm]
Connector type:
For E (m = 1 to 8)
M8 input block (m)
Stations
0
3
4
5
6
7
8
0
1
2
3
4
5
6
7
8
1
1
2
3
4
5
6
7
2
2
3
4
5
6
7
8
3
4
5
6
7
8
9
4
6
7
8
9
10
5
7
8
9
10
6
9
10
11
7
10
11
8
12
No. L dimension No. L dimension
L dimension
Connector type:
For M (m + n = 2 to 8)
0
98
7
1
110.5
8
198
2
123
9
210.5
3
135.5
10
223
4
148
11
235.5
5
160.5
12
248
6
173
185.5
Circular
Connector
M12 input block (n)
2
EX120
0
1
∗1) When a DIN rail other than the above is required, refer to the separate
DIN rail dimensions (page 85), and enter a number form the L dimension
table at the end of the part number.
Connector type:
For T (n = 1 to 8)
A M8 input block
∗EX500 IE
6
DeviceNet
PROFIBUS-DP
-X1
Remote I/O (RIO)
For the remote I/O (RIO) type,
be sure to enter "-X1" at the end
of the part number.
M8 connector, PNP specification
M8 connector, NPN specification
M12 connector, PNP specification
M12 connector, NPN specification
8 point integrated type,
M8 connector, PNP specification
8 point integrated type,
M8 connector, NPN specification
Nil
50
(P 0-IE
NP 3
)
Arrangement (order)
A
M8 input block
B
M12 input block
.
MA
DE
IN
IP6
5
MA
DE
IN
R
TY
PE
1
Indicate input sensor specifications and block arrangement (order) with "" symbols.
Input sensor specifications
EX
50
0-IE
5(
PN
P)
VO
LT
IP AGE
24
C
SEODE VDC
/24
RIA
0m
LN
A
o
Ex
VO
LT
IP AGE
CO
DE 24VD
C/
C
60
mA
IP65
US
C
R
T
YP US
JA
E1
PA
N
JAP
AN
Input unit side
End block side
PNP (current source) NPN (current sink)
1
2
3
4
5
6
7
Quantity
8
Single Valve
Sub-plate
8 point integrated type
C
input block (M8) ∗2)
∗2) The 8 point integrated type input block corresponds to four M8 input blocks.
L (DIN rail length)
For SMC use only
Enter the part number to be ordered, and circle the connector type and sensor specification.
Connector type
Sensor specification
–
–
M8 connector
T
M12 connector
M
M8, M12 mixed
PNP
Input block Note 2)
NPN
Part number Note 1)
Qty.
Order no.
EEX500-IB1-
P.O. no.
∗EX500-IE
∗EX500-IE
∗EX500-IE
Clerk (code no.)
Note 1) When the gateway (GW) unit is an RIO type, enter "-X1"at the end of each part number.
Dept. code
Note 2) For input blocks, enter the total number of each block used.
®
163
Manifold
Specification Sheets
E
Description
Input manifold
Valve Manifold
Flat Ribbon Cable Specifications
5
C 8 point integrated type
input block
Applicable GW unit
Block type
1
2
3
4
B M12 input block
D-sub
Connector
Enter symbols for the required specifications in the blanks below.
Waterproof caps are attached to input blocks.
2 Input Blocks
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract
if necessary. If anything is unclear, contact your nearest sales branch. (1-800-SMC-SMC1)
Limited Warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited Warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.
Limited Warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered.∗3)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
∗ 3) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the
deterioration of rubber material are not covered by the limited warranty.
®
164
Series SV
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by a
label of "Caution", "Warning" or "Danger". To ensure safety, be sure to
observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices.
Caution : Operator error could result in injury or equipment damage.
Warning : Operator error could result in serious injury or loss of life.
Danger :
In extreme conditions, there is a possible result of serious injury or loss of life.
Note 1) ISO 4414: Pneumatic fluid power – Recommendations for the application of equipment to transmission and
control systems
Note 2) JIS B 8370: General Rules for Pneumatic Equipment
Warning
1. The compatibility of pneumatic equipment is the responsibility of the person
who designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the
specific pneumatic system must be based on specifications or after analysis and/or tests to meet your
specific requirements.
2. Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of
pneumatic systems should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove components until
safety is confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of
safe locked-out control positions.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply
pressure for this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston
rod, etc. (Bleed air into the system gradually to create back-pressure.)
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical
equipment, food and beverages, recreation equipment, emergency stop circuits, press applications,
or safety equipment.
3. An application which has the possibility of having negative effects on people, property, or animals,
requiring special safety analysis.
®
165
Series SV
5 Port Solenoid Valve Precautions 1
Be sure to read before handling.
Design
1. Actuator drive
When an actuator, such as a cylinder, is to be driven using a
valve, take appropriate measures to prevent potential danger
caused by actuator operation.
2. Intermediate stopping
When a 3 position closed center valve is used to stop a
cylinder at an intermediate position, accurate stopping of the
piston in a predetermined position is not possible due to the
compressibility of air.
Furthermore, since valves and cylinders are not guaranteed
for zero air leakage, it may not be possible to hold a stopped
position for an extended length of time. Contact SMC if it is
necessary to hold a stopped position for an extended time.
3. Effect of back pressure when using a
manifold
Use caution when valves are used on a common exhaust
manifold, as actuator malfunction due to back pressure may
occur.
Special caution is necessary when driving an air operated
valve or single acting cylinder, or when using a 3 position
exhaust center valve. Since there is a possibility of
malfunction due to exhaust from other actuators, use EXH
block plates to divide the exhaust, or take other measures,
when there may be an adverse effect from back pressure.
4. Holding of pressure (including vacuum)
Since valves are subject to air leakage, they cannot be used
for applications such as holding pressure (including vacuum)
in a pressure vessel.
5. Cannot be used as an emergency shutoff
valve, etc.
The valves presented in this catalog are not designed for
safety applications such as an emergency shutoff valve. If the
valves are used in this type of system, other reliable safety
assurance measures should also be adopted.
6. Maintenance space
The installation should allow sufficient space for maintenance
activities (removal of valve, etc.).
7. Release of residual pressure
Provide a residual pressure release function for maintenance
purposes. Special consideration should be given to the
release of residual pressure between the valve and cylinder in
the case of a 3 position closed center type valve.
8. Vacuum applications
When a valve is used for vacuum switching, etc., take
measures against the suction of external dust or other
contaminants from vacuum pads and exhaust ports, etc.
Moreover, an external pilot type valve should be used in this
case. Contact SMC in the case of an internal pilot type valve.
9. Double solenoid applications
When first using a double solenoid type, the actuator may
operate in an unexpected direction depending on the valve's
switch position. Take appropriate measures to prevent
potential danger caused by actuator operation.
10. Ventilation
When using valves in a sealed control panel, install a vent so
that the pressure inside the control panel will not rise due to
exhaust air, and heat generated by the valves will not be
trapped.
®
166
Warning
1. Confirm the specifications.
The products presented in this catalog are designed only for
use in compressed air systems (including vacuum). Do not
operate at pressures or temperatures, etc., beyond the range
of specifications, as this can cause damage or malfunction.
(Refer to specifications.)
Contact SMC when using a fluid other than compressed air
(including vacuum).
2. Extended periods of continuous energization
Contact SMC if valves will be continuously energized for
extended periods of time, or the energized time exceeds the
de-energized time.
Caution
1. Momentary energization
If a double solenoid valve will be operated with momentary
energization, it should be energized for at least 0.1 second.
However, depending on the secondary load conditions, it
should be energized until the cylinder reaches the stroke end
position, as there is a possibility of malfunction otherwise.
2. Leakage voltage
Particularly when using a C-R
Switching element
Leakage voltage
element (surge voltage
OFF
suppressor) for the protection
C
R
of a switching element, take
Valve
note that leakage voltage will
Leakage current
increase due to leakage
current flowing through the
C-R element. Therefore, select circuits and elements to limit the
amount of residual leakage voltage to the following value. Also,
when there is a reset malfunction due to leakage voltage,
installation of a bleeder resistor is recommended. Contact SMC
for details on bleeder resistors.
Power supply
Warning
Selection
With DC coil: 3% or less of rated voltage
3. Low temperature operation
Appropriate measures should be taken to avoid solidification or
freezing of drainage and moisture at low temperatures.
4. Operation for air blowing
When using a solenoid valve for air blow, use an external pilot
type. Take note that when internal pilots and external pilots are
used on the same manifold, the pressure drop caused by the
air blowing can have an effect on the internal pilot type valves.
Moreover, when compressed air within the pressure range of
the established specifications is supplied to the external pilot
port, and a double solenoid valve is used for air blowing, the
solenoids should normally be energized when air is being
blown.
5. Mounting orientation
The mounting orientation is unrestricted.
Series SV
5 Port Solenoid Valve Precautions 2
Be sure to read before handling.
Piping
Mounting
Caution
Warning
1. If air leakage increases or equipment does
not operate properly, stop operation of the
valve.
At the time of mounting and maintenance, etc., connect the
compressed air and power supplies, and perform appropriate
function and leakage tests to confirm that the unit is mounted
properly.
2. Instruction manual
Mount and operate the product after reading the manual
carefully and understanding its contents. Also keep the manual
where it can be referred to as necessary.
1. Preparation before piping
Before piping is connected, it should be thoroughly blown out
with air (flushing) or washed to remove chips, cutting oil and
other debris from inside the pipe.
2. Wrapping of sealant tape
When connecting pipes and fittings, etc., be sure that chips
from the pipe threads and sealing material do not get inside the
valve.
Furthermore, when sealant tape is used, leave 1.5 to 2 thread
ridges exposed at the end of the threads.
Winding
direction
3. Painting and coating
Warnings or specifications printed or pasted on the product
should not be erased, removed or covered up.
Consult SMC if paint is to be applied to plastic parts, as this
may have an adverse effect due to the paint solvent.
Ex
po
se
Sealant tape
ap
pr
ox
.2
thr
ea
Wiring
ds
3. When using closed center valves
Caution
1. Applied voltage
When electric power is connected to the solenoid valve, be
careful to apply the proper voltage. Improper voltage may
cause malfunction or coil damage.
2. Confirm the connections.
After completing the wiring, confirm that the connections are
correct.
Lubrication
Caution
1. Lubrication
1) The valve has been lubricated for life at the factory, and does
not require any further lubrication.
2) In the event that it is lubricated, use Class 1 turbine oil
(without additives), ISO VG32.
However, once lubrication is applied it must be continued, as
the original lubricant may be lost leading to malfunction.
When using closed center type valves, check carefully to be
sure there are no air leaks from the piping between the valves
and cylinders.
4. Tightening of fittings
When connecting fittings, etc., to valves, tighten as indicated
below.
1) M5 type
1. When using SMC fittings, follow the guidelines below.
M5: After tightening by hand, tighten an additional 1/6 turn
with a tightening tool. However, if miniature fittings are used,
tighten an additional 1/4 turn with a tightening tool after
tightening by hand. For fittings with gaskets in 2 locations,
e.g., universal elbow or universal tee, tighten an additional
1/2 turn.
Note) If fittings are over-tightened, air leakage may result due to breaking of
fitting threads or deformation of the gaskets. However, if fittings are not
tightened sufficiently, loosening of the threads and air leakage may
occur.
2. When fittings other than SMC fittings are used, follow the
instructions of the respective fitting manufacturer.
2) Rc threads
Follow the provided tightening torque levels below.
Connection thread
Proper tightening torque N⋅m (in-lbf)
Rc 1/8
7 to 9 (62 to 79)
Rc 1/4
12 to 14 (106 to 123)
Rc 3/8
22 to 24 (194 to 212)
Rc 1/2
28 to 30 (248 to 265)
5. Connection of piping to products
When connecting piping to a product, refer to its instruction
manual to avoid mistakes regarding the supply port, etc.
®
167
Series SV
5 Port Solenoid Valve Precautions 3
Be sure to read before handling.
Air Supply
Warning
1. Use clean air.
Do not use compressed air which contains chemicals, synthetic
oils containing organic solvents, salts or corrosive gases, etc.,
as this can cause damage or malfunction.
Operating Environment
9. When solenoid valves are mounted in a control
panel or are energized for extended periods of
time, employ measures to remove excess heat,
so that temperatures remain within the valve
specification range.
Caution
Maintenance
1. Install air filters.
Install air filters close to valves at their upstream side. A
filtration degree of 5μm or less should be selected.
Warning
2. Install an air dryer, after-cooler or water
separator, etc.
1. Perform maintenance procedures as shown
in the instruction manual.
Air that contains excessive drainage may cause malfunction of
valves and other pneumatic equipment. Take measures by
installing an air dryer, after-cooler or water separator, etc.
If handled improperly, malfunction or damage of machinery or
equipment may occur.
3. If excessive carbon powder is generated,
eliminate it by installing mist separators at
the upstream side of valves.
If excessive carbon powder is generated by the compressor, it
may adhere to the inside of valves and cause malfunction.
Refer to SMC's "Air Cleaning Equipment" catalog for further
details on compressed air quality mentioned above.
Operating Environment
Warning
1. Do not use valves in atmospheres of corrosive gases, chemicals, salt water, water,
steam, or where there is direct contact with
any of these.
2. Products with IP65 and IP67 enclosures
(based on IEC529) are protected against dust
and water, however, these products cannot be
used in the water.
3. When using built-in silencer type manifold
with an IP67 enclosure, keep the exhaust port
of the silencer from coming in direct contact
with water or other liquids. Liquid filtration
through the exhaust port of the silencer can
cause damage to the valve.
4. Do not use in an explosive atmosphere.
5. Do not use in locations subject to vibration or
impact. Confirm the specifications in the
main section of this catalog.
6. Use a protective cover, etc., to shield valves
from direct sunlight.
7. Shield valves from radiated heat generated by
nearby heat sources.
8. Employ suitable protective measures in locations where there is contact with oil or welding spatter, etc.
2. Removal of equipment and supply/exhaust of
compressed air
When equipment is serviced, first confirm that measures are in
place to prevent dropping of work pieces and run-away of
equipment, etc. Then cut the supply pressure and power, and
exhaust all compressed air from the system using its residual
pressure release function.
Furthermore, in the case of 3 position closed center type
valves, compressed air will remain between valves and
cylinders, and must be exhausted similarly.
When the equipment is to be started again after remounting or
replacement, first confirm that measures are in place to prevent
lurching of actuators, etc., and then confirm that the equipment
is operating normally.
3. Low frequency operation
Switch valves at least once every 30 days to prevent
malfunction. (Use caution regarding the air supply.)
4. Manual override operation
When the manual override is operated, connected equipment
will be actuated. Confirm safety before operating.
Caution
1. Drain flushing
Remove drainage from air filters regularly. (Refer to specifications.)
How to Find the Flow Rate (at air temperature of 20°C)
Subsonic flow when P1 + 0.1013 < 1.89 (P2 + 0.1013)
Q = 226S
P(P2 + 0.1013)
Sonic flow when P1 + 0.1013 ≥ 1.89 (P2 + 0.1013)
Q = 113S (P1 + 0.1013)
Q: Air flow rate [L/min(ANR)]
S: Effective area (mm²)
P: Pressure drop (P1 - P2) [MPa]
P1: Upstream pressure [MPa]
P2: Downstream pressure [MPa]
∗ Correction for different air temperatures
Multiply the flow rate calculated with the above formula by a
coefficient from the table below.
Air temperature (°C)
–20
Correction coefficient 1.08
®
168
–10
1.06
0
10
30
40
50
1.04 1.02 0.98 0.97 0.95
60
0.94
Series SV
Specific Product Precautions 1
Be sure to read before handling.
Refer to pages 101 through 104 for safety instructions and common precautions.
Warning
Caution
Manual override operation
Light/Surge voltage suppressor
Handle carefully, as connected equipment can be actuated through
manual override operation.
Solenoid valves have no polarity.
Light/surge voltage suppressor
Single solenoid type
Non-locking push type
COM (+, –)
Solenoid A
Double solenoid, 3 position type
Coil
Zener diode
Manual override for solenoid B
(green)
Manual override for solenoid A
(orange)
Solenoid B
Slotted locking type (screwdriver operated)
After pushing down, turn in the direction of the arrow.
If it is not turned, it can be operated the same way as the
non-locking type.
LED
(green)
[SOL. B] (–, +)
Coil
Zener diode
[SOL. A] (–, +)
COM (+, –)
Coil
Zener diode
[SOL. A] (–, +)
Surge voltage suppressor
Single solenoid type
COM (+, –)
Zener diode
[SOL. A] (–, +)
LED
(orange)
Double solenoid, 3 position type
Coil
Coil
[SOL. B] (–, +)
Zener diode
COM (+, –)
Zener diode
[SOL. A] (–, +)
Coil
Solenoid A
Manual override for solenoid B
(green)
Manual override for solenoid A
(orange)
Solenoid B
Caution
When locking the manual override on the
screwdriver operated slotted locking type, be
sure to push it down before turning.
Turning without first pushing it down can
cause damage to the manual override and
other trouble such as air leakage, etc.
Caution
Light indication
When equipped with light and
surge voltage suppressor, the
indicator light window turns
orange when solenoid A is
energized, and it turns green
when solenoid B is energized.
Solenoid A
Light
A: Orange
B: Green
Solenoid B
Caution
Exhaust restriction
Since the series SV is a type in which the pilot valve exhaust joins the main
valve exhaust inside the valve, care must be taken so that the piping from
the exhaust port is not restricted.
Caution
Series SV used as a 3 port valve
Using a 5 port valve as a 3 port valve
Series SV valves can be used as normally closed (N.C.) or normally
open (N.O.) 3 port valves by closing one of the cylinder ports (A or B)
with a plug. However, they should be used with the exhaust ports kept
open. They are convenient at times when a double solenoid type 3
port valve is required.
Plug position
Port B
Actuation
N.C.
Port A
N.O.
Number of solenoids
Plug
(A)
4
(B)
(2)
Plug
(A) (B)
(4) 2
Single
5 1 3
(EA) (P) (EB)
Plug
Double
(A)
4
(B)
(2)
5 1 3
(EA) (P) (EB)
5 1 3
(EA) (P) (EB)
Plug
(A) (B)
(4) 2
5 1 3
(EA) (P) (EB)
®
169
Series SV
Specific Product Precautions 2
Be sure to read before handling.
Refer to pages 101 through 104 for safety instructions and common precautions.
Caution
Caution
Connector entry directions
One-touch fittings
Connector entry directions for D-sub connectors and flat ribbon cables can
be changed. To change the connector's entry direction, press the levers on
both sides of the connector, take it off, and change the direction as shown
in the drawing. Since lead wire assemblies are attached to the connector,
excessive pulling or twisting can cause broken wires or other trouble. Also,
take precautions so that lead wires are not caught and pinched when
installing the connector.
1. Tube attachment/detachment for One-touch fittings
Lever
1) Attaching of tube
Take a tube having no flaws on its periphery and cut it off at
a right angle. When cutting the tube, use tube cutters TK-1,
2 or 3. Do not use pinchers, nippers or scissors, etc. If
cutting is done with tools other than tube cutters, there is the
danger that the tube may be cut diagonally or become
flattened, etc., making a secure installation impossible, and
causing problems such as the tube pulling out after
installation or air leakage. Also allow some extra length in
the tube.
Grasp the tube and push it in slowly, inserting it securely all
the way into the fitting.
After inserting the tube, pull on it lightly to confirm that it will
not come out. If it is not installed securely all the way into the
fitting, this can cause problems such as air leakage or the
tube pulling out.
D
D
Lever
Caution
How to order manifolds
The letter "S" or "D" is indicated on manifold blocks for series SV as shown
below. This indication refers to the type substrate assembly (single wiring or
double wiring) inside the manifold blocks.
When the manifold specification sheet does not include a wiring
specification, all stations will be double wiring specification (D). In this case,
single and double valves can be mounted in any position, but when a single
valve is used, there will be an unused control signal. To avoid this, indicate
positions of manifold blocks for single wiring specification (S) and double
wiring specification (D) on a manifold specification sheet. (Note that double,
3 or 4 position valves cannot be used for manifolds blocks with single wiring
specification (S).)
2) Detaching of tube
Push in the release button sufficiently, and push the collar
evenly at the same time.
Pull out the tube while holding down the release button so
that it does not come out. If the release button is not pressed
down sufficiently, there will be increased bite on the tube and
it will become more difficult to pull it out.
When the removed tube is to be used again, cut off the end
or portion that was connected before reusing it as it may
have become worn. If the grabbing or connecting portion of
the tube is used as is, this can cause trouble such as air
leakage or difficulty in removing the tube.
Caution
Other tube brands
1. When using other than SMC brand tubes, confirm
that the following specifications are satisfied with
respect to the outside diameter tolerance of the tube.
1) Nylon tube
within ±0.1mm
2) Soft nylon tube
within ±0.1mm
3) Polyurethane tube within +0.15mm or less
within –0.2mm or less
S
S
D
D
Do not use tubes which do not meet these outside diameter
tolerances. It may not be possible to connect them, or they may
cause other trouble, such as air leakage or the tube pulling out
after connection.
Manifold symbol
Caution
Substrate assemblies inside manifolds
Substrate assemblies inside of manifolds cannot be taken apart.
Attempting to do so may damage parts.
®
170
Series SV
Specific Product Precautions 3
Be sure to read before handling.
Refer to pages 101 through 104 for safety instructions and common precautions.
Serial wiring EX500/EX250/EX120 Precautions
Warning
1. These products are intended for use in general
factory automation equipment.
Avoid using these products in machinery/equipment which
affects human safety, and in cases where malfunction or failure
can result in extensive damage.
2. Do not use in explosive atmospheres, environments
with inflammable gases, or corrosive environments.
This can cause injury or fire, etc.
3. Work such as transporting, installing, piping, wiring,
operation, control and maintenance should be
performed by personnel with specialized knowledge.
There is a danger of electrocution, injury or fire, etc.
4. Install an external emergency stop circuit that can
promptly stop operation and shut off the power
supply.
5. Do not rebuild these products, as there is a danger
of injury and damage.
Caution
1. Read the instruction manual carefully, strictly
observe the precautions and operate within the
range of the specifications.
2. Do not drop these products or submit them to strong
impacts. This can cause damage, failure or
malfunction, etc.
3. In locations with poor electrical conditions, take
steps to ensure a steady flow of the rated power
supply. Use of a voltage outside of the specifications
can cause malfunction, damage to the unit,
electrocution or fire, etc.
4. Do not touch connector terminals or internal
substrates when current is being supplied. There is a
danger of malfunction, damage to the unit or
electrocution if connector terminals or internal
substrates are touched when current is being
supplied.
Caution
9. Provide adequate protection when operating in
locations such as the following:
• Where noise is generated by static electricity, etc.
• Where there is a strong electric field
• Where there is a danger of exposure to radiation
• When in close proximity to power supply lines
10. When these products are installed in equipment,
provide adequate protection against noise by using
noise filters, etc.
11. Since these products are components that are used
after installation in other equipment, the customer
should confirm conformity to EMC directives for the
finished product.
12. Do not remove the name plate.
13. Perform periodic inspections and confirm normal
operation. It may otherwise be impossible to
guarantee safety due to unexpected malfunction or
erroneous operation.
Power Supply Safety Instructions
Caution
1. Operation is possible with a single power supply or
a separate power supply. However, be sure to
provide two wiring systems (one for solenoid
valves, and one for input and control units).
2. Use the following UL approved products for DC
power supply combinations.
(1) Controlled voltage current circuit conforming to UL508
Circuit uses the secondary coil of an isolated transformer as
the power supply, satisfying the following conditions.
• Max. voltage (with no load): 30Vrms (42.4V peak) or less
• Max. current:
8A or less (including shorts), and
When controlled by a circuit protector
(fuse, etc.) with the following rating
No-load voltage (V peak) Max. current rating
0 to 20 [V]
5.0
Be sure that the power supply is OFF when adding or removing
manifold valves or input blocks, etc., or when connecting or
disconnecting connectors.
5. Operate at an ambient temperature that is within the
specifications. Even when the ambient temperature
range is within the specifications, do not use in
locations where there are rapid temperature changes.
6. Keep wire scraps and other extraneous material from
getting inside these products. This can cause fire,
failure or malfunction, etc.
7. Give consideration to the operating environment
depending on the type of enclosure being used.
To achieve IP65 protection, provide appropriate wiring between
all units using electrical wiring cables, communication connectors
and cables with M12 connectors. Also, provide waterproof caps
when there are unused ports, and perform proper mounting of
input units, input blocks, SI units and manifold valves, etc.
Provide a cover or other protection for applications in which there
is constant exposure to water.
8. Use the proper tightening torques.
There is a possibility of damaging threads if tightening exceeds
the tightening torque range.
Over 20 [V] to 30 [V]
100
Peak voltage value
(2) A circuit (class 2 circuit) with maximum 30Vrms (42.4V
peak) or less, and a power supply consisting of a class 2
power supply unit conforming to UL1310, or a class 2
transformer conforming to UL1585
Cable Safety Instructions
Caution
1. Be careful of mis-wiring. This can cause malfunction,
damage and fire in the unit.
2. To prevent noise and surge in signal lines, keep all
wiring separate from power lines and high voltage
lines. Otherwise, this can cause malfunction.
3. Check wiring insulation, as defective insulation can
cause damage to the unit due to excessive voltage or
current.
4. Do not bend or pull cables repeatedly , and do not
place heavy objects on them or allow them to be
pinched. This can cause broken lines.
®
171
Global Manufacturing, Distribution and Service Network
Worldwide Subsidiaries
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SLOVENIA
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SWEDEN
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SWITZERLAND
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UK
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ASIA
NORTH AMERICA
CHINA
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HONG KONG
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INDIA
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JAPAN
SMC Corporation
MALAYSIA
SMC Pneumatics (S.E.A.) Sdn. Bhd.
PHILIPPINES
SMC Pneumatics (Philippines), Inc.
SINGAPORE
SMC Pneumatics (S.E.A.) Pte. Ltd.
SOUTH KOREA
SMC Pneumatics Korea Co., Ltd.
TAIWAN
SMC Pneumatics (Taiwan) Co., Ltd.
THAILAND
SMC Thailand Ltd.
CANADA
SMC Pneumatics (Canada) Ltd.
MEXICO
SMC Corporation (Mexico) S.A. DE C.V.
USA
SMC Corporation of America
SOUTH AMERICA
ARGENTINA
SMC Argentina S.A.
BOLIVIA
SMC Pneumatics Bolivia S.R.L.
BRAZIL
SMC Pneumaticos do Brazil Ltda.
CHILE
SMC Pneumatics (Chile) S.A.
VENEZUELA
SMC Neumatica Venezuela S.A.
OCEANIA
AUSTRALIA
SMC Pneumatics (Australia) Pty. Ltd.
NEW ZEALAND
SMC Pneumatics (N.Z.) Ltd.
U.S. & Canadian Sales Offices
EAST
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Tel: (514) 733-9595
Fax: (514) 733-1771
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Tel: (905) 812-0400
Fax: (905) 812-8686
Vancouver
Tel: (604) 517-1646
Fax: (604) 517-1647
Windsor
Tel: (519) 944-0555
Fax: (519) 944-1870
SMC Corporation of America
3011 N. Franklin Road
Indianapolis, IN 46226
www.smcusa.com
Sales office & Factory
Sales office
SMC Pneumatics (Canada) Ltd.
6768 Financial Drive Mississauga
Ontario, L5N 7J6 Canada
www.smcpneumatics.ca
(800) SMC.SMC1 (762-7621)
For International inquires: www.smcworld.com
© 2008 SMC Corporation of America, All Rights Reserved.
All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing. However, SMC can in
no way warrant the information herein contained as specifications are subject to change without notice.
MZ-10M-PP

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