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NS11-81-C Series SV 5 Port Solenoid Valve Connector Type Manifold Series SV1000/2000/3000/4000 The use of multi-pin connectors to replace wiring inside manifold blocks provides flexibility when adding stations or changing manifold configuration. The SV series employs a multi-connector instead of the conventional lead wires for internal manifold wiring. By connecting each block with a connector, changes to manifold stations are greatly simplified. Connector wiring diagram For both serial and parallel wiring, additional manifold blocks are sequentially assigned pins on the connector. This makes it completely unnecessary to disassemble the connector unit. Connector type Solenoid Connector (D-sub connector, etc.) 4 position dual 3 port valves available for series SV1000/2000 Common (+, –) Station 1 - A side Station 1 - B side Station 2 - A side Station 2 - B side Station 3 - A side • Two 3 port valves built into a single valve body. • A and B ports can be individually controlled. • Three combinations are available: [N.C./N.C.], [N.O./N.O.] and [N.C./N.O.]. Substrate for single Substrate for double Substrate for double Station 2 Station 3 Station 1 Cassette base type manifold (for SV1000/2000) • Mixed mounting with 5 port valves is also possible. • Labels are attached to indicate A and B side functions, using the same color as the manual override. A side manual override: Orange A B side manual override: Green A side coil A side passage symbol: Orange B A Cassette base type manifolds offer the ultimate in flexibility. Manifold sections can be added using a simple release mechanism. B Manifold block B side passage symbol: Green A side spool valve B side spool valve Pull the lever forward with a screw driver, etc. Lever 3(EB) port 2(B) port 5(EA) port 4(A) port B side coil 1(P) port Model A side B side 1 SV 2A00 N.C. valve N.C. valve JIS symbol 4(A) DIN rail holding screw SOL.a 5(EA) 2(B) SOL.b 3(EB) 1(P) 4(A) Loosen the DIN rail holding screws at both ends, and separate the manifold to the right and left. Pull the valve up at the front. 1 SV 2B00 N.O. valve N.O. valve SOL.a 5(EA) 2(B) SOL.b 4(A) Tie-rod base manifold (for SV1000/2000/3000/4000) Conventional tie-rod base type manifolds are also available. The use of 34 pin connector allows up to 16 stations with double solenoids. ® I 3(EB) 1(P) 1 SV 2C00 N.C. valve N.O. valve SOL.a 5(EA) 2(B) SOL.b 3(EB) 1(P) ∗ External pilot specification is not available for 4 position dual 3 port valves. Serial options: Series SV Accommodates gateway type serial wiring Series EX500 gateway features: • IP65 protection • 128 I/O (64 inputs, 64 outputs) • Controls up to 4 branches with 32 I/O per branch (16 inputs, 16 outputs) • A single cable from the gateway provides both signal and power for each branch, eliminating the need for separate power connections for each manifold. Series EX250 features: Serial wiring with I/O unit Series EX250 • IP65 protection • 64 I/O (32 inputs, 32 outputs) • Double solenoid allows up to 16 stations (up to 32 solenoids). Product is CE compliant Service life of 50 million cycles or more (Based on SMC life test conditions) Increased moisture and dust resistance • Manifolds conform to IP65∗ and IP67∗ for protection from dust and moisture. Power consumption: 0.6W (Based on IEC529∗.) (Refer to the catalog contents for details, as some types of connectors do not meet these standards.) (Current: 25mA, 24VDC) A relay output module is available for control of devices up to 110VAC, 3A. ® II Air Cylinder Drive Systems Total Stroke Time and Speed at the End Series SV1000 Applicable bore size: ø20, ø25, ø32, ø40 Applicable related components Solenoid valve Silencer Speed controller Tubing Total stroke time (s) 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 200 CM2 ø20 10% 30% 50% 70% 70% 100 50 50% 30% Stroke (mm) 150 AS2201F -01-06 AS2200-01 10% 0 200 CM2 ø25 AS2201F -01-06 AS2200-01 100 50 Stroke (mm) 150 0 ANA1 -C08 T0604 200 CM2 ø32 100 50 Stroke (mm) 150 AS2201F -01-06 AS2200-01 0 200 CM2 ø40 100 50 Stroke (mm) 150 AS2201F -02-06 AS2200-02 0 Solenoid valve Silencer Tubing Speed controller 200 300 400 500 600 700 800 900 1000 1100 1200 Speed at the end (mm/s) Applicable related components For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems. Reading the graphs Common conditions These graphs show the total stroke time and speed at the end when a cylinder drive system is composed of the ideal components. The graphs above indicate the total stroke time and speed at the end with respect to various load ratios and strokes for each cylinder bore size. 1in = 25.4mm 1Mpa = 145psi ® III Supply pressure 0.5MPa (72.5psi) Piping length SV1000: 1m, SV2000/3000: 2m, SV4000: 3m Cylinder direction Vertical upward Speed controller Meter-out, Directly connected to cylinder, Needle fully open Load ratio {(Load weight)/(Theoretical output)} x 100% Series SV2000 Applicable bore size: ø32, ø40, ø50, ø63 Applicable related components Solenoid valve Silencer Tubing Speed controller Total stroke time (s) 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 400 MB ø32 10% 30% 50% 200 100 70% 30% 50% Stroke (mm) 300 70% AS2201F -01-08 AS2200-01 10% 0 400 MB ø40 200 100 Stroke (mm) 300 AS2201F -02-08 AS2200-02 0 ANA1 -C10 T0806 400 MB ø50 AS3201F -02-08 AS3000-02 200 100 Stroke (mm) 300 0 400 MB ø63 AS4000-03 200 100 Stroke (mm) 300 0 Solenoid valve Silencer Tubing Speed controller 200 300 400 500 600 700 800 900 1000 1100 1200 Speed at the end (mm/s) Applicable related components For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems. Total stroke time (t) Example Total stroke time (t) d% Speed Stroke (L) (mm) Speed at the end (u) Speed at the end d% Stroke ø Stroke Go to the chart for the bore size cylinder you are using (ø). To find the stroke time (t), follow arrow q from your stroke length ("L") to the solid line representing the load ratio (d%) for the application then up to the stroke time (t). To find the ending cylinder speed (u), follow arrow w from your stroke length ("L") to the dotted line representing the load ratio (d%) then down to the ending cylinder speed (u). Time (s) SOL: ON (OFF) ® IV Air Cylinder Drive Systems Total Stroke Time and Speed at the End Series SV3000 Applicable bore size: ø50, ø63, ø80, ø100 Applicable related components Solenoid valve Silencer Tubing Speed controller Total stroke time (s) 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 400 MB ø50 10% 70% 30% AS2201F -02-10 200 100 70% 50% 30% Stroke (mm) 300 50% 10% 0 400 MB ø63 AS3201F -03-10 200 100 Stroke (mm) 300 0 ANA1 -C12 T1075 400 MB ø80 AS4000-03 200 100 Stroke (mm) 300 0 400 MB ø100 200 AS4000-04 100 Stroke (mm) 300 0 Solenoid valve Silencer Tubing Speed controller 200 300 400 500 600 700 800 900 1000 1100 1200 Speed at the end (mm/s) Applicable related components For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems. Reading the graphs Common conditions These graphs show the total stroke time and speed at the end when a cylinder drive system is composed of the ideal components. The graphs above indicate the total stroke time and speed at the end with respect to various load ratios and strokes for each cylinder bore size. ® V Supply pressure 0.5MPa (72.5psi) Piping length SV1000: 1m, SV2000/3000: 2m, SV4000: 3m Cylinder direction Vertical upward Speed controller Meter-out, Directly connected to cylinder, Needle fully open Load ratio {(Load weight)/(Theoretical output)} x 100% Series SV4000 Applicable bore size: ø63, ø80, ø100, ø125 Applicable related components Solenoid valve Silencer Speed controller Tubing Total stroke time (s) 0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 800 MB ø63 10% 50% 30% 30% AS3201F -02-12 400 200 50% 70% 10% Stroke (mm) 600 70% 0 800 MB ø80 AS5000-02 AS420-02 400 200 Stroke (mm) 600 0 AN300 -KM12 T1209 800 MB ø100 AS5000-02 AS420-02 400 200 Stroke (mm) 600 0 800 CS1 ø125 AS5000-02 AS420-02 400 200 Stroke (mm) 600 0 Solenoid valve Silencer Tubing Speed controller 200 300 400 500 600 700 800 900 1000 1100 1200 Speed at the end (mm/s) Applicable related components For details regarding different conditions, make determinations after using the SMC Model Selection Program - Pneumatic Cylinder Drive Systems. Total stroke time (t) Example d% Speed Stroke (mm) (L) Speed at the end (u) Speed at the end d% Stroke ø Stroke Go to the chart for the bore size cylinder you are using (ø). To find the stroke time (t), follow arrow q from your stroke length ("L") to the solid line representing the load ratio (d%) for the application then up to the stroke time (t). To find the ending cylinder speed (u), follow arrow w from your stroke length ("L") to the dotted line representing the load ratio (d%) then down to the ending cylinder speed (u). Total stroke time (t) Time (s) SOL: ON (OFF) ® VI ® Valve Manifold Common Specifications Table of Contents Series SV Manifold Variations Valve Manifold Common Specifications Serial Wiring P. 10 Manifold Specifications Serial wiring with analog/digital input/output unit EX600 P. 12 Applicable series Tie-rod base manifold SV1000/SV2000/SV3000 • Number of inputs/outputs: 512 each Decentralized Serial Wiring EX500 Cassette base manifold SV1000/SV2000 Applicable series ––––––––––––––––––––––––––––––––––– Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 IP67 protection P. 45 • Number of input/outputs: 16 IP67 protection EX250 Serial Wiring with Input/Output Unit P. 69 Tie-rod base manifold Applicable series SV1000/SV2000/SV3000 • Number of inputs/outputs: 32 each P. 91 EX120 Serial Wiring for Dedicated Output Cassette base manifold SV1000/SV2000 Applicable series ––––––––––––––––––––––––––––––––––– Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 Parallel Wiring IP67 protection Circular Connector • Number of outputs: 16 Circular Connector P. 103 Cassette base manifold SV1000/SV2000 Applicable series ––––––––––––––––––––––––––––––––––– Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 • Number of pins on connector: 26 D-sub Connector D-sub Connector P. 113 Cassette base manifold SV1000/SV2000 Applicable series ––––––––––––––––––––––––––––––––––– Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 Valve Manifold Flat Ribbon Cable Specifications • Number of pins on connector: 25 • MIL-C-24308 Conforms to JIS-X-5101 P. 123 Flat Ribbon Cable Cassette base manifold SV1000/SV2000 Applicable series ––––––––––––––––––––––––––––––––––– Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 • Number of pins on connector: 26, 20, 10 • With strain relief Conforms to MIL-C-83503 P. 134 Valve Manifold Specifications Single Valve Sub-plate Manifold exploded view Manifold options P. 148 Single Valve/Sub-plate IP67 protection • With waterproof M12 connector Manifold Specification Sheets P. 157 ® 9 Manifold Specification Sheets Applicable series SV1000/SV2000/SV3000/SV4000 Valve Manifold Common Specifications Series SV Cassette base • Manifold stations can be easily changed by lever operation. Specification SV1000 Applicable series SV2000 Stacking type cassette base manifold Manifold type Common SUP, EXH 1 (P: SUP)/3, 5 (E: EXH) type Valve stations (maximum) 18 stations Max. number of solenoids 1(P)/3, 5 (E) port 18 points 26 points C8, N9 C10, N11 C3, C4, C6 N1, N3, N7 C4, C6, C8 N3, N7, N9 Port size 4(A)/2(B) port 20 stations Flow Characteristics Flow characteristics Port size Model 1→4, 2 (P→A, B) C[dm3/(s⋅bar)] b 4, 2→5, 3 (A, B→EA, EB) b C[dm3/(s⋅bar)] 1, 5, 3 (P/EA/EB) 4, 2 (A/B) SS5V1-16 C8 C6 0.89 0.22 0.22 0.98 0.21 0.23 SS5V2-16 C10 C8 2.3 0.28 0.50 2.7 0.18 0.56 Cv Cv Note) Value is for manifold base with 5 stations and individually operated 2 position type. Tie-rod base • A 34 pin connector allows up to 16 stations with double solenoids. Specification Applicable series SV2000 SV1000 Manifold type 1(P: SUP)/3, 5(E: EXH) type Common SUP, EXH Valve stations (maximum) 20 stations Max. number of solenoids 32 points 1(P)/3, 5(E) port Port size SV4000 SV3000 Tie-rod base manifold 4(A)/2(B) port C8, N9 C10, N11 C12, N11 C12, N11, 03 C3, C4, C6 N1, N3, N7 C4, C6, C8 N3, N7, N9 C6, C8, C10 N7, N9, N11 C8, C10, C12 N9, N11, 02, 03 Flow Characteristics Port size Model Flow characteristics 1→4, 2(P→A, B) C[dm3/(s⋅bar)] b 4, 2 (A, B) SS5V1-10 C8 C6 0.96 0.26 0.24 1.1 0.35 0.28 SS5V2-10 C10 C8 2.1 0.20 0.46 2.4 0.18 0.48 SS5V3-10 C12 C10 4.2 0.22 0.91 4.3 0.21 0.93 SS5V4-10 C12 C12 6.2 0.19 1.3 7.0 0.18 1.6 Note) Value is for manifold base with 5 stations and individually operated 2 position type. ® 10 4, 2→5, 3(A, B→EA, EB) b C[dm3/(s⋅bar)] 1, 5, 3 (P, EA, EB) Cv Cv Valve Manifold Common Specifications Series SV Valve Manifold Common Specifications Series SV Solenoid Valve Specifications Air 2 position single Internal pilot 4 position dual 3 port valve operating pressure range 2 position double MPa (psi) 3 position 0.15 to 0.7 (22 to 101) Operating pressure range External pilot operating pressure range 2 position single, double MPa (psi) 3 position –100kPa to 0.7 (–14.5 to 101) Ambient and fluid temperature °C (°F) 2 position single, double Maximum operating 4 position dual 3 port valve frequency Hz 3 position –10 to 50 (with no freezing)∗ (14 to 122) 0.1 to 0.7 (14 to 101) 0.25 to 0.7 (36 to 101) 3 Non-locking push type Manual override Slotted locking type Pilot exhaust method Internal pilot Main valve/Pilot valve common exhaust External pilot Pilot valve individual exhaust (A) 4 Not required Mounting orientation 2 position double solenoid (B) 2 Unrestricted Impact/Vibration resistance ms² 150/30 (8.3 to 2000Hz) Enclosure IP67 (based on IEC529) Rated coil voltage 5 1 3 (EA) (P) (EB) (B) 2 Response time (B) 2 5 1 3 (EA) (P) (EB) 4 position dual 3 port valve: N.C./N.C. (B) 2 (A) 4 SOL.b 3 (EB) 1 (P) Type of actuation SV2000 SV3000 SV4000 2 position single 11 or less 25 or less 28 or less 40 or less 2 position double 10 or less 17 or less 26 or less 40 or less 3 position 18 or less 29 or less 32 or less 82 or less 4 position dual 3 port valve 15 or less 33 or less –– –– Note) Based on JISB8375-1981 dynamic performance test (with coil temperature of 20°C, at rated voltage). Weights SV1000 (B) 2 5 (EA) SOL.b 3 (EB) SV2000 1 (P) 4 position dual 3 port valve: N.C./N.O. (A) 4 5 (EA) SOL.b 1 (P) SV3000 3 (EB) SV4000 66 (.14) Double solenoid 71 (.15) 3 position 73 (.16) 4 position dual 3 port 71 (.15) Single solenoid 74 (.163) Double solenoid 78 (.17) 3 position 83 (.18) 4 position dual 3 port 78 (.17) Single solenoid 99 (.21) Double solenoid 102 (.22) 3 position 110 (.24) Single solenoid 186 (.41) Double solenoid 190 (.42) 3 position 211 (.46) Note) Weights of solenoid valve only. ® 11 Manifold Specification Sheets SOL.a (B) 2 Weight g (lbs) Single solenoid Single Valve Sub-plate SOL.a Type of actuation Series 4 position dual 3 port valve: N.O./N.O. (A) 4 Response time (ms) at 0.5MPa (72.5psi) SV1000 Valve Manifold Flat Ribbon Cable Specifications 3 position pressure center 5 (EA) Vibration resistance: No malfunction when tested with one sweep of 8.3 to 2000Hz in the axial direction and at a right angle to the main valve and armature, in both energized and de-energized states (at initial value). ∗ Refer to page 102. 5 1 3 (EA) (P) (EB) SOL.a LED No malfunction when tested with a drop tester in the axial direction and at a right angle to the main valve and armature, one time each in energized and de-energized states (at initial value). D-sub Connector 3 position exhaust center (A) 4 Zener diode Indicator light (B) 2 Note) Impact resistance: (A) 4 0.6 (With light: 0.65) Surge voltage suppressor Circular Connector Power consumption W 3 position closed center (A) 4 24VDC, 12VDC ±10% of rated voltage Allowable voltage fluctuation 5 1 3 (EA) (P) (EB) EX120 Lubrication 5 1 3 (EA) (P) (EB) EX250 5 2 position single solenoid (B) 2 EX500 0.2 to 0.7 (29 to 101) JIS symbol (A) 4 EX600 Fluid Series SV1000/2000/3000 Series EX600 How to order Valve Manifold Assembly (Example) Example (SS5V1) Manifold Power supply with M12 connector Digital output unit EX600-DYPB Digital input unit EX600-DXPD End plate 2 position single SV1100-5FU SI unit EX600-SDN1 2 position double SV1200-5FU Note) EX600-ED2 A A A A A A The asterisk to shows an assembly position. Prefix the asterisk to the part number of the solenoid valve, etc. I/O unit Note) stations B Serial transmission kit * SS5V1-W10S6Q2N2D-05B-C6 ............. 1set Manifold base part number * SV1100-5FU ........................... 3set Valve part number (Stations 1 to 3) * SV1200-5FU ........................... 2set Valve part number (Stations 4 to 5) * EX600-DXP D ......................... 1set I/O unit part number (Station 1) * EX600-DYP B ......................... 1set I/O unit part number (Station 2) 2 B 1 A D side B B B B B 1 2 3 4 5 U side Valve stations Enter in order starting from the first station on the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Enter in order starting from the first station on the D side. When entry of part numbers becomes complicated, indicate on the manifold specification sheet. Note) Do not enter the SI unit part number and end plate part number together. How to order Solenoid Valve SV 1 1 0 0 5FU Series 1 2 3 Made-to-order SV1000 SV2000 SV3000 Nil X90 Manual override Type of actuation 1 2 3 4 5 A B C — Fluorine rubber specifications 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Nil: Non-locking push type D: Push- turn locking slotted type Note) 4 position dual 3 port valves are applicable to Series SV1000 and SV2000 only. Pilot specifications Nil R Note) External pilot specifications is not available for 4 position dual 3 port valves. Back pressure check valve Nil K Not provided Built-in Note 1) Built-in back pressure check valve type is applicable to series SV1000 only. Note 2) The 3 position valve is not available with the back pressure check valve. ® 12 Light/Surge voltage suppressor Internal pilot External pilot U R With light/surge voltage suppressor With surge voltage suppressor Rated coil voltage 5 24VDC Valve Manifold Common Specifications Series SV Series EX600 ® EX600 How to order Manifold • Tie-rod base Series D 05 U Enclosure IP67 SV1000 SV2000 SV3000 Mounting Direct mount DIN rail mounting type (With DIN rail) D D0Note1 ) DIN rail mounting type (Without DIN rail) Nil SI unit No SI unit Device Net TM type PROFIBUS DP type CC-Link type D3 For 3 stn. … … 0 Q N V D20 For 20 stn. When a longer DIN rail is desired than the specified stations. (Specify a longer rail than the standard length.) Note 1) In case of D0, only DIN rail fittings are attached. • When the DIN rail is included without an SI unit, the DIN rail length will accommodate an SI unit, 7/8 inch connector power supply. Note 3) Please consult SMC when changing from Direct mount to DIN rail. See P4, 6, 8 Circular Connector • No SI unit type does not include the valve plate to connect the valve manifold and SI unit. SUP/EXH block assembly specifications Nil SNote) R RSNote) End plate type 2 3 Note) When the built-in silencer type is used, keep the exhaust port from coming in direct contact with water or other liquids. SI unit Common type Nil N 7/8 inch connector power supply (Max. supply current 8A) +COM. –COM. P, E port entry Note) Without SI unit, the symbol is nil. Note) Without SI unit, the symbol is nil. U D B Note2) SI unit is not included in I/O unit station number. Note3) When I/O unit is selected, it is shipped separately, and customer assemble it. Stations 02 2 stn. ... 16 02 16 stn. 2 stn. ... ... 9 stn. Symbol ... ... 9 Note1) Without SI unit, the symbol is nil. Valve stations ... None 1 stn. 20 Note Double wiring type Note1) U side (2 stn. to10 stn.) D side (2 stn. to 10 stn.) B side (2stn.to 20 stn.) Note1) Double wiring specifications: Single, double, 3 position and 4 position solenoid valves can be used at all of the manifold stations. When single solenoid is used, control signal which is not assigned to any number is made. If empty signal is not wanted, please order with signal layout specified. Note2) Array specification: Indicate wiring specifications on the manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) Array specification Note 2) (Applicable up to 32 solenoid valves) 20 stn. A, B port size (inch) A, B port size (mm) Symbol Applicable series ø 8 one-touch fitting SV1000 ø10 one-touch fitting SV2000 ø12 one-touch fitting SV3000 Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 M A, B port ø1/8" one-touch fitting ø5/32" one-touch fitting ø1/4" one-touch fitting ø5/32" one-touch fitting ø1/4" one-touch fitting ø5/16" one-touch fitting ø1/4" one-touch fitting ø5/16" one-touch fitting ø3/8" one-touch fitting A, B port mixed P, E port Applicable series ø5/16" one-touch fitting SV1000 ø3/8" one-touch fitting SV2000 ø3/8" one-touch fitting SV3000 * In the case of mixed specifications, (M), indicate separately on the manifold specification sheet. * As for the size of X and PE port of External pilot type (R), and X port External pilot type • silencer built-in (RS) type, ø4(mm) and ø5/32"(inch) for SV1000,2000 series, ø6(mm) and, ø1/4"(inch) for SV3000 ® 13 Manifold Specification Sheets ø3.2 one-touch fitting ø4 one-touch fitting ø6 one-touch fitting ø4 one-touch fitting ø6 one-touch fitting ø8 one-touch fitting ø6 one-touch fitting ø8 one-touch fitting ø10 one-touch fitting A,B port mixed P, E port Single Valve Sub-plate C3 C4 C6 C4 C6 C8 C6 C8 C10 M A, B port Valve Manifold Flat Ribbon Cable Specifications I/O unit stn. number Nil 1 Internal pilot type Internal pilot/Built-in silencer External pilot type External pilot/Built-in silencer D-sub Connector No end plate M12 connector power supply (Max. supply current 2A) EX120 Note 2) When DIN rail mount (with DIN rail) type is selected for SV3000 series, and I/O unit station number is 9, and max. Valve station number is 18. DIN rail mount can not be specified for 19 and 20 stations. (See P 7, 8. for full length of DIN rail.) • Input blocks cannot be mounted without SI unit. Nil EX250 1 2 3 EX500 SS5V 1 W 10S6 Q Series SV Series EX600 Outline Dimensions/SV1000 series Manual override Press and turn for the locking type 4(A)Port side: orange 2(B)Port side: green Power supply with M12 connector End plate Marker groove Light/surge voltage suppressor L4 Power connector 26 47 L3 8 83 B 92.6 B ?4.9? B 29.6 39.9 B 10.8 B (3.2) 90 A A A 2 × ø4.6 (For mounting) A Digital input unit A Output connector B DIN rail holding screw (For DIN rail mounting) B Input connector FE terminal A 35 5.5 8 A 106 54.2 4.6 8 85.1 4 × ø4.3 (For mounting) L5 SI unit Connector for handheld terminal Valve plate Communication connector Digital output unit L7 Din rail holding screw (For DIN rail mounting) L6 L2 5 (Rail mounting hole pitch: 12.5) L1 One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø3.2, ø1/8" ø4, ø5/32" ø6, ø1/4" D side U side One-touch fitting [1 (P), 3/5 (E) port] Applicable tubing: ø8, ø5/16" A 4 A 4 A 4 1 E 3/5 A (Pitch) P=10.5 13.5 24.6 A 4 P B 23 B 2 7.5 B 2 11.8 (For Din rail mounting) 18.3 B 2 10 4 L2 = L1–10.5 L3 = 10.5×n1 + 53 L4 = L3 + 81 + 47 x n2 L5 = (L1–L4)/2 L6 = 10.5 × n1 + 42 L7 = 47 × n2 + 81 B 2 3/5 59.5 1 2 E 8.6 P 45.5 (Station 1) ..................... (Station n) 18.3 L1: DIN rail overall length Valve stations (n1) 2 I/O unit stations (n2) 0 1 2 3 4 5 6 7 8 9 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 185.5 198 210.5 210.5 223 235.5 248 260.5 273 273 285.5 298 310.5 323 335.5 348 348 360.5 373 235.5 248 248 260.5 273 285.5 298 310.5 310.5 323 335.5 348 360.5 373 373 385.5 398 410.5 423 273 285.5 298 310.5 323 335.5 335.5 348 360.5 373 385.5 398 410.5 410.5 423 435.5 448 460.5 473 323 335.5 348 360.5 373 373 385.5 398 410.5 423 435.5 435.5 448 460.5 473 485.5 498 498 510.5 373 385.5 398 398 410.5 423 435.5 448 460.5 473 473 485.5 498 510.5 523 535.5 535.5 548 560.5 423 435.5 435.5 448 460.5 473 485.5 498 498 510.5 523 535.5 548 560.5 560.5 573 585.5 598 610.5 460.5 473 485.5 498 510.5 523 535.5 535.5 548 560.5 573 585.5 598 598 610.5 623 635.5 648 660.5 510.5 523 535.5 548 560.5 560.5 573 585.5 598 610.5 623 623 635.5 648 660.5 673 685.5 698 698 560.5 573 585.5 598 598 610.5 623 635.5 648 660.5 660.5 673 685.5 698 710.5 723 723 735.5 748 610.5 623 623 635.5 648 660.5 673 685.5 685.5 698 710.5 723 735.5 748 760.5 760.5 773 785.5 798 ® 14 3 Valve Manifold Common Specifications Series SV Series EX600 Outline Dimensions / SV1000 series End plate EX600 Power supply with 7/8 inch connector Manual override Press and turn for the locking type 4(A)Port side: orange 2(B)Port side: green Marker groove Light/surge voltage suppressor L3 8 4.6 8 47 EX500 4×ø4.3 (For mounting) L5 L4 16.5 (4.9) (3.2) Digital output unit L7 EX120 Valve plate Communication connector Digital input unit 2 x ø4.6 (For mounting) 83 B 92.6 39.9 B 10.8 B 29.6 5.5 35 90 A A A A A B EX250 B B B SI unit Connector for handheld terminal Output connector FE terminal DIN rail holding screw (For DIN rail mounting) A Input connector Power connector A 106 54.2 8 DIN rail holding screw (For DIN rail mounting) L6 L2 5 (Rail mounting hole pitch: 12.5) U side B 2 A 4 A 4 A 4 A 4 P 1 E 3/5 B A L2 = L1–10.5 L3 = 10.5 x n1 + 53 L4 = L3 + 97.5 + 47 x n2 L5 = (L1– L4)/2 L6=10.5 x n1 + 42 L7=47 x n2 + 81 18.3 13.5 L1: DIN rail overall length Valve stations (n1) I/O unit stations (n2) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 210.5 223 235.5 248 248 260.5 273 285.5 298 310.5 310.5 323 335.5 348 360.5 373 385.5 385.5 248 260.5 273 285.5 285.5 298 310.5 323 335.5 348 348 360.5 373 385.5 398 410.5 410.5 423 435.5 298 310.5 310.5 323 335.5 348 360.5 373 373 385.5 398 410.5 423 435.5 448 448 460.5 473 485.5 348 348 360.5 373 385.5 398 410.5 410.5 423 435.5 448 460.5 473 473 485.5 498 510.5 523 535.5 385.5 398 410.5 423 435.5 435.5 448 460.5 473 485.5 498 510.5 510.5 523 535.5 548 560.5 573 573 435.5 448 460.5 473 473 485.5 498 510.5 523 535.5 535.5 548 560.5 573 585.5 598 598 610.5 623 485.5 498 498 510.5 523 535.5 548 560.5 573 573 585.5 598 610.5 623 635.5 635.5 648 660.5 673 535.5 535.5 548 560.5 573 585.5 598 598 610.5 623 635.5 648 660.5 660.5 673 685.5 698 710.5 723 573 585.5 598 610.5 623 635.5 635.5 648 660.5 673 685.5 698 698 710.5 723 735.5 748 760.5 760.5 623 635.5 648 660.5 660.5 673 685.5 698 710.5 723 723 735.5 748 760.5 773 785.5 798 798 810.5 ® 15 Manifold Specification Sheets 198 Single Valve Sub-plate 0 1 2 3 4 5 6 7 8 9 2 Valve Manifold Flat Ribbon Cable Specifications (Pitch) P=10.5 11.8 (For Din rail mounting) B 2 23 B 2 24.6 4 18.3 B 2 3/5 59.5 1 2 E 7.5 P 10 56.6 (Station 1) ............... (Station n) 45.5 One-touch fitting [1 (P), 3/5 (E) port] Applicable tubing: ø8, ø5/16" D-sub Connector One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø3.2, ø1/8" ø4, ø5/32" ø6, ø1/4" 8.6 D side Circular Connector L1 Series SV Series EX600 Outline Dimensions/SV2000 series Power supply with M12 connector End plate Manual override Press and turn for the locking type 4 (A) Port side: orange 2 (B) Port side: green Marker groove 26 4 × ø5.3 (For mounting) L5 L4 Power connector 47 L3 8 B B SI unit Connector for handheld terminal Valve plate Digital input unit Communication connector Digital output unit 2 × ø4.6 (For mounting) (5.3) Output connector (4.9) FE terminal DIN rail holding screw (For DIN rail mounting) L7 115.5 B 97.5 B 12.2 A A A A A Input connector 109.4 5.5 B B 35 B 54.2 A 90 A 106 29.6 8 47.7 8 5.4 85.1 Light/surge voltage suppressor L6 DIN rail holding screw (For DIN rail mounting) 6 L2 5 (Rail mounting hole pitch: 12.5) L1 One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø4, ø5/32" ø6, ø1/4" ø8, ø5/16" U side 2 B 2 A 4 A 4 A 4 A 4 A 4 3/5 P 1 E 3/5 20.5 52.5 2 B 30.6 2 B 25.2 2 B 9.2 B 11.8 (For Din rail mounting) 12 E 1 7.5 P (Pitch) P = 16 L2 = L1?10.5 L3 = 16×n1?60 L4 = L3 + 81 + 47 x n2 L5 = (L1 – L4)/2 L6 = 16 x n1 + 48 L7 = 47 x n2 + 81.5 17.5 63.5 One-touch fitting [1 (P), 3/5 (E) port] Applicable tubing: ø10, ø3/8" (Station 1) ............... (Station n) 11.9 D side 20.5 L1: DIN rail overall length Valve stations (n1) 2 I/O unit stations (n2) 0 1 2 3 4 5 6 7 8 9 ® 16 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 198 223 235.5 248 260.5 285.5 298 310.5 335.5 348 360.5 373 398 410.5 423 448 460.5 473 485.5 248 260.5 285.5 298 310.5 335.5 348 360.5 373 398 410.5 423 435.5 460.5 473 485.5 510.5 523 535.5 298 310.5 323 348 360.5 373 398 410.5 423 435.5 460.5 473 485.5 510.5 523 535.5 548 573 585.5 348 360.5 373 385.5 410.5 423 435.5 460.5 473 485.5 498 523 535.5 548 573 585.5 598 610.5 635.5 385.5 410.5 423 435.5 460.5 473 485.5 498 523 535.5 548 560.5 585.5 598 610.5 635.5 648 660.5 673 435.5 448 473 485.5 498 523 535.5 548 560.5 585.5 598 610.5 635.5 648 660.5 673 698 710.5 723 485.5 498 510.5 535.5 548 560.5 585.5 598 610.5 623 648 660.5 673 698 710.5 723 735.5 760.5 773 535.5 548 560.5 585.5 598 610.5 623 648 660.5 673 685.5 710.5 723 735.5 760.5 773 785.5 798 823 573 598 610.5 623 648 660.5 673 685.5 710.5 723 735.5 760.5 773 785.5 798 823 835.5 848 860.5 623 635.5 660.5 673 685.5 710.5 723 735.5 748 773 785.5 798 823 835.5 848 860.5 885.5 898 910.5 Power supply with 7/8 inch connector EX600 Outline Dimensions / SV2000 series Manual override Press and turn for the locking type 4 (A) Port side: orange 2 (B) Port side: green Light/surge voltage suppressor L4 4 × ø5.3 (For mounting) L5 47 L3 8 Digital input unit SI unit Connector for handheld terminal Valve plate Communication connector Digital output unit L7 2 × ø4.6 (For mounting) 115.5 (5.3) DIN rail holding screw (For DIN rail mounting) Output connector L6 6 L2 DIN rail holding screw (For DIN rail mounting) EX120 FE terminal (4.9) Input connector Power connector 97.5 B 109.4 29.6 B 47.7 B 12.2 5.5 A A A A A B 35 B 90 B 106 A B EX250 A 54.2 8 5.4 16.5 EX500 Marker groove End plate Valve Manifold Common Specifications Series SV Series EX600 5 (Rail mounting hole pitch: 12.5) Circular Connector L1 U side 2 A 4 A 4 A 4 A 4 A 4 3/5 P 1 E 3/5 20.5 (Pich) P=16 L2 = L1 – 10.5 L3 = 16 x n1 + 60 L4 = L3 + 97.5 + 47 x n2 L5 = (L1 – L4)/2 L6 = 16 × n1 + 48 L7 = 47 × n2 + 81.5 17.5 63.5 2 B 11.8 (For Din rail mounting) 2 B 52.5 2 B 30.6 2 B 25.2 B 20.5 L1: DIN rail overall length Valve stations (n1) I/O unit stations (n2) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 235.5 248 273 285.5 298 310.5 335.5 348 360.5 373 398 410.5 423 448 460.5 473 485.5 510.5 260.5 285.5 298 310.5 335.5 348 360.5 373 398 410.5 423 448 460.5 473 485.5 510.5 523 535.5 548 310.5 323 348 360.5 373 398 410.5 423 435.5 460.5 473 485.5 510.5 523 535.5 548 573 585.5 598 360.5 373 398 410.5 423 435.5 460.5 473 485.5 498 523 535.5 548 573 585.5 598 610.5 635.5 648 410.5 423 435.5 460.5 473 485.5 498 523 535.5 548 573 585.5 598 610.5 635.5 648 660.5 673 698 448 473 485.5 498 523 535.5 548 560.5 585.5 598 610.5 635.5 648 660.5 673 698 710.5 723 748 498 523 535.5 548 560.5 585.5 598 610.5 623 648 660.5 673 698 710.5 723 735.5 760.5 773 785.5 548 560.5 585.5 598 610.5 623 648 660.5 673 698 710.5 723 735.5 760.5 773 785.5 798 823 835.5 598 610.5 623 648 660.5 673 685.5 710.5 723 735.5 760.5 773 785.5 798 823 835.5 848 873 885.5 648 660.5 673 685.5 710.5 723 735.5 748 773 785.5 798 823 835.5 848 860.5 885.5 898 910.5 935.5 ® 17 Manifold Specification Sheets 223 Single Valve Sub-plate 0 1 2 3 4 5 6 7 8 9 2 Valve Manifold Flat Ribbon Cable Specifications 12 E 1 11.9 56.6 P 9.2 (Station 1) ...................... (Station n) One-touch fitting [1 (P), 3/5 (E) port] Applicable tubing: ø10, ø3/8" D-sub Connector One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø4, ø5/32" ø4, ø1/4" ø8, ø5/16" 7.5 D side Series SV Series EX600 Outline Dimensions / SV3000 series Power supply with M12 connector End plate Manual override Press and turn for the locking type 4 (A) Port side: orange 2 (B) Port side: green Marker groove L4 Power connector 26 47 4 × ø5.3 (For mounting) L5 L3 8 B B B Digital input unit Digital output unit Valve plate (5.1) B 83.8 128.8 29.6 DIN rail holding screw (For DIN rail mounting) SI unit Connector for handheld terminal (5.3) FE terminal Output connector 47.2 A A A A Input connector 14.3 B B 35 A B 54.2 A 106 90 8 A 5.5 5 8 85.1 Light/surge voltage suppressor Communication connector 2 × ø4.6 (For mounting) L7 L6 L2 5 (Rail mounting hole pitch: 12.5) L1 DIN rail holding screw (For DIN rail mounting) One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø6,ø1/4" ø8, ø5/16" ø10, ø3/8" U side 2 B 2 B 2 B 2 B 2 P 1 3/5 A 4 A 4 A 4 A 4 A 4 E 3/5 (Pitch) P = 20.5 25 21.3 23.5 14.7 (For Din rail mounting) B 12 E 1 36.1 37.6 63.8 82.7 (Station 1) ...................... (Station n) P L2 = L1 – 10.5 L3 = 20.5 × n1 + 70.5 L4 = L3 + 81 + 47 x n2 L5 = (L1– L4)/2 L6 = 20.5 x n1 + 56 L7 = 47 x n2 + 83.5 One-touch fitting [1 (P),3/5 (E) port] Applicable tubing?ø12, ø3/8" 10 11.6 13.5 D side L1: DIN rail overall length Valve stations (n1) I/O unit stations (n2) 2 0 1 2 3 4 5 6 7 8 9 223 273 310.5 ® 18 3 4 5 6 7 8 9 10 11 12 13 248 260.5 285.5 310.5 285.5 298 323 335.5 348 373 348 360.5 385.5 398 410.5 435.5 410.5 423 448 448 473 498 335.5 360.5 373 398 423 435.5 460.5 485.5 498 523 535.5 360.5 385.5 398 423 448 460.5 485.5 510.5 523 548 573 410.5 435.5 448 473 498 510.5 535.5 548 573 598 460.5 473 498 523 535.5 560.5 585.5 598 623 498 523 548 560.5 585.5 610.5 623 648 548 573 598 610.5 635.5 648 673 598 623 635.5 660.5 685.5 698 648 660.5 685.5 710.5 723 748 14 15 16 17 18 19 473 485.5 510.5 510.5 535.5 560.5 560.5 585.5 585.5 610.5 610.5 635.5 635.5 660.5 673 685.5 698 710.5 723 735.5 773 785.5 20 535.5 548 573 585.5 573 598 623 635.5 598 623 648 660.5 685.5 635.5 648 673 685.5 710.5 735.5 660.5 673 698 723 735.5 760.5 773 685.5 698 723 748 760.5 785.5 810.5 823 710.5 735.5 748 773 785.5 810.5 835.5 848 873 735.5 760.5 773 798 823 835.5 860.5 873 898 923 760.5 785.5 798 823 848 860.5 885.5 910.5 923 948 973 810.5 835.5 848 873 885.5 910.5 935.5 948 973 — — Power supply with 7/8 inch connector Marker groove End plate 4 × ø5.3 (For mounting) L5 L3 8 B B B Valve plate (5.1) Digital output unit (5.3) Digital input unit 106 90 83.8 128.8 B EX120 FE terminal SI unit Connector for handheld terminal 29.6 47.2 A A A A Power connector Output connector 14.3 B B 35 A B Input connector EX250 A 54.2 8 A 5.5 5 8 47 Light/surge voltage suppressor Communication connector DIN rail holding screw (For DIN rail mounting) L7 L6 L2 2 × ø4.6 (For mounting) 5 (Rail mounting hole pitch: 12.5) Circular Connector L1 DIN rail holding screw (For DIN rail mounting) U side 2 B 2 B 2 B 2 B 2 P 1 3/5 A 4 A 4 A 4 A 4 A 4 E 3/5 12 (Pitch) P = 20.5 25 21.3 23.5 14.7 (For Din rail mounting) 71.3 B L1: DIN rail overall length Valve stations (n1) 3 4 5 6 8 9 10 11 235.5 260.5 285.5 310.5 285.5 298 323 348 323 335.5 360.5 373 385.5 410.5 385.5 398 423 423 448 473 335.5 348 373 398 410.5 435.5 460.5 473 498 523 385.5 398 423 435.5 460.5 485.5 498 523 548 423 448 473 485.5 510.5 523 548 573 473 498 510.5 535.5 560.5 573 598 523 535.5 560.5 585.5 598 623 12 13 14 15 16 17 18 19 20 448 460.5 485.5 485.5 510.5 535.5 510.5 523 548 573 548 560.5 585.5 610.5 598 610.5 635.5 535.5 560.5 573 598 660.5 623 635.5 660.5 685.5 560.5 585.5 610.5 623 698 648 660.5 685.5 710.5 723 585.5 610.5 635.5 648 748 673 698 710.5 735.5 760.5 773 623 635.5 660.5 673 798 698 723 735.5 760.5 785.5 798 823 648 660.5 685.5 710.5 723 848 748 760.5 785.5 810.5 823 848 873 885.5 573 585.5 610.5 623 648 673 685.5 710.5 735.5 748 773 798 810.5 835.5 860.5 873 898 910.5 935.5 610.5 635.5 660.5 673 698 723 735.5 760.5 773 798 823 835.5 860.5 885.5 898 923 948 960.5 985.5 660.5 685.5 698 723 748 760.5 785.5 810.5 823 848 860.5 885.5 910.5 923 948 973 985.5 — — ® 19 Manifold Specification Sheets 7 Single Valve Sub-plate 0 1 2 3 4 5 6 7 8 9 2 Valve Manifold Flat Ribbon Cable Specifications E 1 36.1 37.6 63.8 82.7 (Station 1) ................. (Station n) P L2 = L1 – 10.5 L3 = 20.5 x n1 + 70.5 L4 = L3 + 97.5 + 47 x n2 L5 = (L1 – L4)/2 L6 = 20.5 × n1 + 56 L7 = 47 x n2 + 83.5 One-touch fitting [1(P), 3/5(E) port] Applicable tubing?ø12, ø3/8" D-sub Connector One-touch fitting [4 (A), 2 (B) port] Applicable tubing: ø6, ø1/4" ø8, ø5/16" ø10, ø3/8" 10 11.6 13.5 D side I/O unit stations (n2) EX500 L4 16.5 Manual override Press and turn for the locking type 4(A)Port side: orange 2(B)Port side: green EX600 Outline Dimensions / SV3000 series Valve Manifold Common Specifications Series SV Series EX600 Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Accessories Power supply cable with M12 connector Seal cap (M8) Communication cable with connector I/O cable with connector Marker Valve plate Seal cap (M12) Power supply cable with 7/8 inch connector Intermediate reinforcing brace (for direct mounting) End plate bracket Intermediate reinforcing brace (for DIN rail mounting) 7/8 inch connector for assembly Valve plate End plate bracket This bracket is used for the end plate of DIN rail mounting EX600-ZMV1 EX600-ZMA2 Enclosed parts Enclosed parts Round head screw (M4 × 20) 1 pc. P-tight screw (4 × 14) 2 pcs. Round head screw (M4 × 6) 2pcs. Round head screw (M3 × 8) 4pcs. Intermediate reinforcing This bracket is used on the bottom of the unit at the intermediate position for connecting 6 or more units. For direct mounting For DIN rail mounting EX600-ZMB1 EX600-ZMB2 ® 20 Enclosed parts Enclosed parts Round head screw (M4 × 5) 2pcs. Round head screw (M4 × 6) 2pcs. Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit EX600 Marker (1sheet, 88pcs.) The seal cap needs to be placed the unused I/O connector. Placing the seal cap appropriately enable the unit to achieve IP67 protection. The signal name of I/O equipment and each unit address can be entered and mounted on each unit. EX9-AWES for M8 EX600-ZT1 EX500 Seal cap (10pcs.) EX9-AWTS for M12 EX250 SPEEDCON and its related parts • Power supply cable with M12 connector (5 pins B code) PCA-1564927 Straight 2m PCA-1564930 Straight 6m PCA-1564943 Right angle 2m PCA-1564969 Right angle 6m Circular Connector Power supply cable with 7/8 inch connector PCA-1558810 Straight 2m PCA-1558823 Straight 6m PCA-1558836 Right angle 2m PCA-1558849 Right angle 6m EX120 7/8 inch connector and its related parts D-sub Connector Valve Manifold Flat Ribbon Cable Specifications • 7/8 inch connector for assembly [compatible to AWG22-16] PCA-1558797 Plug PCA-1558807 Socket Note) For M12 connector, description of A code for a normal type and B code for reverse type is used as a connector shape respectively. Single Valve Sub-plate 21 Manifold Specification Sheets ® Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit ® How to Order SI Unit EX600 S DN 1 Output polarity PNP (–COM.) 1 NPN(+COM.) 2 SI Unit Protocol DeviceNetTM CC-Link PROFIBUS DP DN MJ PR EX600-SDN EX600-SMJ EX600-SPR Specification Model Communication Fieldbus Device type Communication speed EX600-SDN1 DP Slave 125/250/500kbps 156/625kbps 2.5/5/10Mbps 9.6/19.2/45.45/93.75/ 187.5/500kbps 1.5/3/6/12Mbps EDS file — GSD file Max (512 points/512 points) Max (512 points/512 points) Max (512 points/512 points) — Valve Output — Less than 55mA PNP Less than 75mA NPN PNP Less than 80mA NPN PNP Connected load Solenoid valve with lamp and circuit of protection of surge voltage of DC24V 1.5W SMC) Protective function HOLD/CLEAR Short-circuit protection IP67 (manifold assembly) Operating temp. range Environmental Internally implemented DC11V to 25V 32 channels (8/16/24/32/channels selectable) Output for comm. error Operating humidity range Withstand voltage –10 to 50°C 35 to 85% RH (no dew condensation) AC500V, 1min. between external terminals and FE Insulation resistance DC500V, 10MΩ or more between external terminals and FE Vibration resistance 10Hz to 57Hz with constant amplitude of 0.75mmp-p 57Hz to 150Hz with constant acceleration of 49m/s2 for 2 hours in each direction of W, Y and Z direction during de-energizing) Impact resistance 147m/s2 3 times in each direction of X, Y and Z (during de-energizing) CE marking, UL recognition (CSA) Standard 300g Weight ® EX600-SPR2 PROFIBUS DP (DP-V0) Output channel Enclosure 22 EX600-SPR1 Remote Device Station Communication power supply for DeviceNetTM Output method EX600-SMJ2 Group2 Only Server Terminal Resistance Internal current consumption (Power supply for control and input) EX600-SMJ1 CC-Link (Ver.1.10, Ver.2.00) Configuration file I/O occupation area (Inputs/Outputs) EX600-SDN2 DeviceNetTM Volume1 (Edition2.1) Volume 3 (Edition1.1) NPN w e q EX600 Parts Name Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit r t i !1 Status indication LED 2 Indication cover 3 Indication cover set screw 4 Connector (BUS OUT) 5 Marker groove 6 Connector (for Handheld Terminal) 7 Valve plate mounting hole 8 Valve plage mounting groove 9 Joint bracket 10 Connector for unit (Plug) 11 Connector (BUS IN) EX120 !0 Name 1 EX250 u EX500 No. y o Outline Dimensions Circular Connector 10.7 55.2 47 23 Manifold Specification Sheets 22.1 56.4 Single Valve Sub-plate 11.5 Valve Manifold Flat Ribbon Cable Specifications 106 D-sub Connector ® Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit ® Analog Input Unit How to Order EX600 AX A Analog Input Unit Connector and output channel Symbol A Connector 2 x M12 (5 Pin) Input channels 2 channel Specifications EX600-AXA Model Voltage input Input type Current input Input connector M12 (5 Pin) Input channels 2 channels (1 channel/connector) Note) Sensor supplied voltage DC24V (Supplied from power supply for control and input) 0.5A/channel Environmental resistance Maximum sensor supplied voltage Short circuit protection Protection 12bit Resolution 0 to 10V 1 to 5V 0 to 5V 0 to 20mA 4 to 20mA 16bit Resolution –10V to 10V (Factory default setting) – 5V to 5V – 20mA to 20mA Max. input signal ±15V ±40mA Input impedance 100kΩ 50Ω Input signal range Linearity ±0.05%F.S. Repeatability ±0.15%F.S. Absolute accuracy Current consumption ±0.6%F.S. 70mA or less Green LED is on (hence input is ON) Red LED on (Short circuit at sensor power supply) Red LED flashing (Analog input exceeds measurement range or user setting range) Display IP67 (Manifold assembly) Enclosure Operating temp. range Input Specifications ±0.5%F.S. Operating humidity range Withstand voltage – 10 to 50°C 35 to 85% RH (No dew condensation) AC500V, for 1 min. between external terminals and FE Insulation resistance DC500V, 10MΩ or more between external terminals and FE Vibration resistance 10Hz to 57Hz with constant amplitude of 0.75mmp-p 57Hz to 150Hz with constant acceleration of 49m/s2 for 2 hours in each direction of X, Y and Z direction (during de-energizing) Impact resistance 147m/s2 3 times in each direction of X, Y and Z (during de-energizing) CE Marking, UL recognition (CSA) Standard 290g Weight Note 1) 32 channels is occupied per one unit. Considering influence of noise, etc. from outside source to the Analog Input Unit, when connecting a sensor that has ground connected at one end (SMC sensor uses this method), please connect sensor’s ground line to unit connector’s Input (–) terminal. ® 24 EX600 Analog Characteristics Offset Binary Data Format AD Value AD Value 3901 (F3D) AD Value 63976 (F9E8) EX500 3868 (F1C) a Input 1560 (618) 0 a b Input 0 a b Input a Input signal range a b Input signal range a b 0 to 10V 10V 1 to 5V 1V 5V – 10 to 10V – 10V 10V 0 to 5V 5V 4 to 20mA 4mA 20mA 0 to 20mA 20mA – 5 to 5V – 5V 5V – 20 to 20mA – 20mA 20mA Circular Connector Regarding AD value In the above graph, AD values are explained as below. 3901: AD value [decimal value] (F3D): Offset Binary Type [hexadecimal value] D-sub Connector Signed Binary & 2 complement’s Data Format AD Value AD Value AD Value 31208 (79E8) (79E8) 1934 (78E) (78E) a 0 114 (72) (72) 0 a Input 0 a b b Input – 31208 (F9E8) (8618) Input a Input signal range a b Input signal range a b 0 to 10V 10V 1 to 5V 1V 5V – 10 to 10V – 10V 10V 0 to 5V 5V 4 to 20mA 4mA 20mA 0 to 20mA 20mA – 5 to 5V – 5V 5V – 20 to 20mA – 20mA 20mA ® 25 Manifold Specification Sheets Regarding AD value In the above graph, 2 AD values are explained as below. – 31208: AD value [decimal value] (F9E8): Sigh & Magnitude [Hexadecimal value] (8618): 2’s complements [Hexadecimal value] Single Valve Sub-plate Input signal range Valve Manifold Flat Ribbon Cable Specifications 1950 (79E) (79E) EX120 Input signal range EX250 228 (E4) 0 Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Part names q w e No. Name 1 Status indication LED 2 Connector (Analog Input) 3 Maker groove 4 Joint bracket 5 Connector for unit (plug) Connector (Analog Input) Pin Assignment 1 2 5 t 4 3 Pin No. Signal name 1 24V (for control/input) 2 Input 2 3 0V (for control/input) 4 Input 1 5 FE r When connecting Analog Input, wiring method differs depending on which type of sensors is used. Refer to below diagram for wiring method example. Especially when connecting [Analog output signal reference is 0V] and [2-wired analog current output] type sensor, short pin No.3 and pin No.4 . Otherwise it will not be correctly detected. When sensor with analog output signal reference is 0V is used. Analog input unit Compatible SMC Product 24V 1: 24V (For control and input) Output Sensor 0V Shot 2: Input (+) 3:0V (For control and input) 4: Input (–) FE 5: FE When 2 wire current output type sensor is used. Analog input unit 24V Output Sensor Shot 1: 24V (For control and input) 2: Input (+) 3: 0V (For control and input) 4: Input (–) FE 5: FE When differential output type sensor is used Analog input unit 24V Output (+) Sensor 0V Output ( – ) FE ® 26 1: 24V For control and input 2: Input (+) 3: 0V (For control and input) 4: Input (–) 5: FE Pressure sensor: PSE53* Series PSE54* Series PSE550 Series PSE56* Series Flow sensor: PFM5* Series PFMV5* Series PF2A5* Series PF2D5* Series PF2W5* Series Compatible SMC Product Pressure sensor: PSE550-28 Series PSE56*-*-28 Series Circular Connector 8 EX120 D-sub Connector 56.4 EX250 106 EX500 Valve Manifold Flat Ribbon Cable Specifications 22.1 EX600 Outline Dimensions 47 Single Valve Sub-plate 27 Manifold Specification Sheets ® Valve Manifold Common Specifications 52.5 10.7 Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit ® How to order Digital Input Unit EX600 DX N D Digital input unit Input polarity P PNP N NPN Connector, input points and open circuit detection Symbol EX600-DXB EX600-DXC/C1 B C C1 D EX600-DXD Connector Input channels Open circuit detection 4 x M12 (5 Pin) 8 channels No 8 x M8 (3 Pin) 8 channels No 8 x M8 (3 Pin) 8 channels Yes 8 x M12 (5 Pin) 16 channels No Specifications Model Input type EX600-DXPB EX600-DXNB EX600-DXPC EX600-DXNC EX600-DXPD PNP NPN PNP NPN PNP M12 (5 Pin) Note1) M8 (3 Pin) Input channels 8 channels (2 channels/connector) 8 channels (1 channels/connector) Input Specifications 0.5A/connector 2A/unit 16 channels (2 channel/connector) 0.25A/connector 2A/unit 0.5A/connector 2A/unit Short circuit protection Protection 2.7kΩ Input resistance 9mA or less Rated input current ON voltage/ON voltage 17V or more/5mA or more (At NPN input, between the pin for input terminal and for sensor supplied voltage of +24 V) (At PNP input, between the pin for input terminal and for sensor supplied voltage of 0 V) OFF voltage/OFF voltage 5V or less/1mA or less (At NPN input, between the pin for input terminal and for sensor supplied voltage of +24 V) (At PNP input, between the pin for input terminal and for sensor supplied voltage of 0 V) Note 2) Open circuit detection current 2 wires 3 wires Current consumption — — 50mA or less 0.5mA/channel Note 2) 0.5mA/connector Note 2) 55mA or less — — 70mA or less Green LED on (Input is ON), Red LED on (when short circuit detected at sensor’s power supply, Red LED flashing (ON/OFF counter exceeded /open circuit detected Note 2)) Indicator IP67 (manifold assembly) Enclosure –10 to 50°C Operating temp. range Environmental Pin)Noe 1) DC24V (Supplied from the power supply for control and inputs) Sensor supplied voltage 35 to 85% RH (no dew condensation) Operating humidity range AC500V, 1 min. between external terminals and FE Withstand voltage Insulation resistance DC500V, 10MΩ or more between external terminals and FE Vibration resistance 10Hz to 57Hz with constant amplitude of 0.75mmp-p 57Hz to 150Hz with constant acceleration 49m/s2 for 2 hours in each direction of X, Y and Z (during de-energizing) 147m/s2 3 times in each direction of X, Y and Z (during de-energizing) Impact resistance CE marking UL recognition (CSA) Standard 300g Weight Note 1: M12 (4 pin) connector can be connected. Note 2: Applicable only for unit with open circuit detection function. ® 28 NPN M12 (5 Input connector Maximum sensor supplid voltage EX600-DXND 275g 340g EX600 Part Names EX600-DXB w q No. e Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Name Status indication LED 2 Connector (Input) 3 Maker groove 4 Joint bracket 5 Connector for unit (plug) EX500 1 Connector (Input) Pin assignment 2 5 4 3 Pin No. Signal name 1 24V ( for control/input) 2 Input 2 3 0V (for control/input) 4 Input 1 5 FE EX120 t r EX600-DXC EX250 1 w Circular Connector q e No. Name Status indication LED 2 Connector (Input) 3 Marker groove 4 Joint bracket 5 Connector for unit (plug) D-sub Connector 1 Connector (Input) Pin assignment 3 t 4 Pin No. Signal name 1 24V( for control/input) 3 0V (for control/input) 4 Input 1 r EX600-DXD w q No. e Name 1 Status indication LED 2 Connector (Input) 3 Marker groove 4 Joint bracket 5 Connector for unit (plug) 1 2 4 t 3 Signal name 1 24V( for control/input) 2 Input 2 3 0V (for control/input) 4 Input 1 5 FE r ® 29 Manifold Specification Sheets 5 Oin No. Single Valve Sub-plate Connector (Input) Pin assignment Valve Manifold Flat Ribbon Cable Specifications 1 Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Outline Dimensions EX600-DXB 10.7 EX600-DXD 52.5 10.7 47 22.1 56.4 56.4 8 8 106 106 22.1 EX600-DXC 10.7 52.5 22.1 56.4 0.3 106 47 ® 30 52.5 47 8 EX120 Circular Connector 56.4 EX250 106 EX500 D-sub Connector 22.1 EX600 EX600-DXD 47 Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 31 Manifold Specification Sheets ® Valve Manifold Common Specifications 52.5 10.7 Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit ® How to Order Digital Output Unit EX600 DY P B Digital output Unit Connector and number of points Symbol Output polarity P PNP N NPN B Connector 4 x M12 (5 Pin) Specification Output specification Model Output style Output connector Output points Rated load voltage PNP NPN M12 (5 Pin) 8 channels (2 channels/connector) 24VDC (Supplied from Power supply for output) 0.5A/1channel 2A/unit Protection Short circuit protection 50mA or less Green LED on (during output is ON) Red LED on (short circuit at load) Red LED flashing (ON/OFF counter is exceeded, or open circuit detected) Display Environmental resistance EX600-DYNB Max. load current Current consumption IP67(manifold assembly) Enclosure Operating temp. range Operating humidity range Withstand voltage –10 to 50°C 35 to 85% RH (no dew condensation) AC500V, 1min. between external terminals and FE Insulation resistance DC500V,10MΩ or more between external terminals and FE Vibration resistance 10Hz to 57Hz with constant amplitude of 0.75mmp-p 57Hz to 150Hz with constant acceleration 49m/s2 for 2 hours in each direction of X, Y and Z direction (during de-energizing) Impact resistance 147m/s2 3 times in each direction of X, Y and Z (during de-energizing) CE marking, UL recognition (CSA) Standard 300g Weight ® 32 EX600-DYPB Output channels 8 channels EX600 Part Names w q e No. Name Status idication LED 2 Connector (output) 3 Marker groove 4 Joint bracket 5 Connector for unit (plug) EX500 1 Sigintal name Pin 1 2 5 t 3 EX600-DYPB EX600-DYNB 1 NC 24V (for output) 2 Output w Output w 3 0V(for output) NC 4 Output q Output q 5 FE FE EX120 4 No. r 52.5 Circular Connector 10.7 EX250 Connector (output) Pin Assignment Outline Dimensions Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit 47 8 Valve Manifold Flat Ribbon Cable Specifications 106 D-sub Connector 33 Manifold Specification Sheets 22.1 56.4 Single Valve Sub-plate ® Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit ® Endplate How to Order EX600 ED 3 2 Mounting method End plate at D side None N DIN rail mounting plate Connector 2 3 EX600-ED2 2 With DIN rail mounting plate M12 (5Pin) 7/8 inch connector EX600-ED3 Environmental Input Specifications Model Power connector Control, input power supply Output power supply Enclosure Operating temp. range Operating humidity range Withstand voltage Insulation resistance EX600-ED2 EX600-ED3 M12 (5 Pin) Plug 7/8 inch (5Pin) Plug DC24V±10% Maximum 2A DC24V±10% Maximum 8A DC24V + 10%/–5% Maximum 2A DC24V+10%/–5% Maximum 8A IP67 (Manifold assembly) –10 to 50°C 35 to 85%RH (no dew condensation) AC500V for 1 min. between external terminals and FE DC500V, 10MΩ or more between external terminals and FE 10Hz to 57Hz with constant amplitude of 0.75mmp-p 57Hz to 150Hz with constant acceleration of 49m/s2 for 2 hours in each direction of X, Y and Z direction (during de-energizing) 147m/s2 3 times in each direction of X, Y and Z (during de-energizing) CE marking, UL recognition (CSA) 170g 175g Vibration resistance Impact resistance Standard Weight Part Names EX600-ED2 EX600-ED3 q Not used q w w r r e No. ® 34 e w Name No. w Name 1 Power connector 1 2 Fixing hole for direct mounting 2 Fixing hole for direct mounting 3 DIN rail fixing hole 3 DIN rail fixing hole 4 FE terminal 4 FE terminal Power connector Single Valve Sub-plate 30.35 13.2 30.2 73.6 56.6 30.35 90 106 8 EX600-ED2 20.5 ® 35 Manifold Specification Sheets 13.2 Valve Manifold Flat Ribbon Cable Specifications 30.2 D-sub Connector 8 Circular Connector 90 EX120 106 EX250 56.6 EX500 36.65 5.5 20.5 85.1 5.5 42.5 EX600 Outline Dimensions Valve Manifold Common Specifications 26 EX600-ED3 Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit How to Order Handheld Terminal EX600 HT 1 1 Cable length for Hand held Terminal Handheld Terminal Nil 1 3 No cable 1m 3m • Option When option item is needed separately, please order using below part number. Model Name Handheld terminal cable 1m Handheld terminal cable 3m Model EX600-AC010-1 EX600-AC030-1 Specification EX600-HT1 Model Communication method RS232C Baud rate 9600bps Power supplied from SI unit connector (DC24V) Power supply 50mA or less Current consumption LCD wit back light Display Rsolution 128 × 64 dots Connector 14-pin connector IP20 Protective structure –10 to 50°C Environmental Operating temperature 35 to 85% RH (no dew condensation) Temperature humidity AC500V for 1 minute between frame and external terminals connected collectivey Withstand voltage Insulation resistance 10MΩ or more at 500VDC between frame and external terminals connected collectively Vibration resistance 10Hz to 57Hz: Constant amplitude 0.75mmp-p 57Hz to 150Hz: Constant acceleration 49m/s2 2 hours for each, X, Y, Z direction (during de-energizing) 300m/s2 3 times for each X, Y, Z direction (during de-energizing) Impact standard CE marking Standard 160g Weight Outline Dimensions 76 170 ® 36 (39.6) 20 EX600 Part Names Valve Manifold Common Specifications Series SV EX600 Serial Wiring with Analog/Digital Input/Output Unit q t EX500 EX250 r e No. Name 1 LCD display 2 Operation button 3 Connector 4 Handheld terminal cable 5 Status display LED EX120 w Circular Connector D-sub Connector Operation Button and LED Details q u Valve Manifold Flat Ribbon Cable Specifications y w t No. r e Name 1 ENTER button 2 Cursor move button 3 F2 Button 4 F1 button 5 Escape button 6 Error status LED 7 Power status LEC Single Valve Sub-plate 37 Manifold Specification Sheets ® Series SV Communication Cable/Connector M12 Example of Connection PLC 9 Connected at the end 6 Serial wiring with Input/Output unit 7 Discrete and decentralized serial wiring 7 GW unit 8 Solenoid valve manifold 5 5 Series EX600 Series EX500 Specifications Description Communication cable (With one side connector) PCA-1557633 Part no. Fieldwireable connector PCA-1557646 5 PCA-1557659 6 Terminal plug PCA-1557662 7 8 PCA-1557675 9 Product image Socket Plug Plug M12: 5 poles Number of functional poles A-coded (Normal key) DeviceNetTM 3 4 5 3 5 4 1: DRAIN 2: V+ (Red) 1 2 2 1 3: V– (Black) Plug, A-coded Socket, A-coded 4: CAN H (White) (Viewed from the plug/socket side) 5: CAN L (Blue) 5m — Key type Wiring specifications Note) Pin assignment Fixed cable length 6.70 ±0.3 mm Cable O.D. Wire gauge (Stranded wire cross section) Wire outer diameter (Including insulating material) Power pair 0.33 mm2/AWG22 Data pair 0.2 mm2/AWG24 Power pair 1.4 ±0.05 mm Data pair 2.05 ±0.10 mm Spring-cage connection Rating/Performance — — Insulation resistance ≥100 MΩ Withstand voltage Ambient Connector 1.0 kV Operating –20 to 75°C Fixed –40 to 80°C –25 to 90°C — — IP67 (Only with screw tightened) 200 150 N/15 sec. — 10 to 500 Hz/98 m/s2 Vibration resistance Material of knurl — –40 to 85°C Protection class Cable retaining force — –25 to 90°C Allowable repeated insertion/withdrawal Material — 48 V ≤5 mΩ Contact resistance Zinc for die casting Brass Zinc for die casting CuSn (Au plating (Ni plating)) Contact (Surface treatment) Material of sheath Weight (Mass) to 20 — Rated voltage Insulating material — 4A Rated current Cable 0.14 to 0.5 mm2/AWG26 For DeviceNetTM (Plug, A-coded) 1: DRAIN: NC 2: V+: NC 3: V–: NC 4: CAN H 121 Ω 5: CAN L 4.0 to 8.0 mm Applicable cable — Connection type temperature Socket Thermoplastic polyurethane (TPU) Approx. 308 g Approx. 306 g Thermoplastic polyurethane (TPU) Polyamide (PA6.6) Polyurethane (PUR) — Approx. 47 g Approx. 53 g Approx. 12 g Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire. ® 38 M12 EX600 Example of Connection Valve Manifold Common Specifications Series SV Communication Cable/Connector PLC 3 EX500 4 3 2 OUT side Serial wiring with Input/Output unit IN side 1 GW unit 1 IN side OUT side 2 EX120 Series EX600 Series EX500 Specifications Description Communication cable (With one side connector) Fieldwireable connector PCA-1567717 1 PCA-1557617 2 Circular Connector PCA-1567720 Part no. PCA-1557620 3 4 Product image Socket Plug Plug Pin assignment 4 3 3 4 1 2 2 1 1: SLD 2: DB 3: DG 4: DA Wiring specifications Note) — 5m Fixed cable length 7.7 ±0.3 mm Cable O.D. (Shield wire) (White) (Yellow) (Blue) 4.0 to 8.0 mm Applicable cable 0.14 to 0.5 mm2/AWG26 to 20 Wire gauge (Stranded wire cross section) 0.5 mm2/AWG20 Wire outer diameter (Including insulating material) 2.55 ±0.07 mm — — Spring-cage connection Connection type 4A Rated current 250 V Rated voltage 48 V ≤5 mΩ Contact resistance ≥100 MΩ Insulation resistance 1.4 kV Withstand voltage Ambient Connector temperature Cable –25 to 90°C –40 to 85°C Operating –20 to 60°C — Fixed –20 to 60°C — 200 Allowable repeated insertion/withdrawal 150 N/15 sec. Cable retaining force — 10 to 500 Hz/98 m/s2 Vibration resistance Material of knurl Single Valve Sub-plate IP67 (Only with screw tightened) Protection class Zinc for die casting Brass CuSn (Au plating (Ni plating)) Contact (Surface treatment) Thermoplastic polyurethane (TPU) Material of sheath Polyvinyl chloride (PVC) Approx. 306 g Approx. 308 g Polyamide (PA6.6) — Approx. 48 g Approx. 53 g Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire. ® 39 Manifold Specification Sheets Insulating material Weight (Mass) Valve Manifold Flat Ribbon Cable Specifications Plug, A-coded Socket, A-coded (Viewed from the plug/socket side) Rating/Performance D-sub Connector A-coded (Normal key) Key type Material Socket M12: 4 poles Number of functional poles EX250 Discrete and decentralized serial wiring Solenoid valve manifold Series SV Communication Cable/Connector M12 Example of Connection PLC 13 12 A product connected at the end 14 10 11 IN side 10 OUT side 11 Serial wiring with Input/Output unit Discrete and decentralized serial wiring Solenoid valve manifold GW unit Series EX600 Series EX500 Specifications Description Fieldwireable connector Communication cable (With one side connector) PCA-1557688 Part no. PCA-1557691 10 PCA-1557701 11 Terminal plug PCA-1557714 12 13 PCA-1557727 14 Product image Socket Number of functional poles Plug Plug M12: 2 poles M12: 3 poles 5 4 3 5 3 4 1 2 2 1 Wiring specifications Note) Pin assignment Fixed cable length 7.80 ±0.2 mm Cable O.D. Wire gauge (Stranded wire cross section) Wire outer diameter (Including insulating material) — — Spring-cage connection — 48 V 60 V — ≤5 mΩ ≥100 MΩ — — 1.4 kV –25 to 90°C –25 to 90°C –40 to 85°C –20 to 80°C — –40 to 85°C — IP67 (Only with screw tightened) 200 Allowable repeated insertion/withdrawal 150 N/15 sec. — 10 to 500 Hz/98m/s2 Vibration resistance Zinc for die casting Zinc for die casting Brass CuSn (Au plating (Ni plating)) Contact (Surface treatment) Insulating material Thermoplastic polyurethane (TPU) Polyamide (PA6.6) Polyurethane (PUR) Approx. 343 g Weight (Mass) — 60 V Protection class Material of sheath 390 Ω 0.14 to 0.5 mm2/AWG26 to 20 4A Insulation resistance Material of knurl 2: A Line 3: DGND — Contact resistance Cable retaining force 390 Ω 220 Ω 4.0 to 8.0 mm 2.55 ±0.07 mm Rated voltage 1: VP 4: B Line — Applicable cable 0.34 mm2/AWG22 Connection type Withstand voltage Ambient Connector Operating temperaCable ture Fixed 1: — 2: A Line (Green) 3: — 4: B Line (Red) 5: — Plug, B-coded Plug, B-coded (Viewed from the plug/socket side) 5m Rated current Rating/Performance For PROFIBUS DP (Plug, B-coded) M12: 4 poles B-coded (Reverse key) Key type Material Socket Approx. 356 g — Approx. 48 g Approx. 54 g Approx. 12 g Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire. ® 40 EX600 Dimensions Communication cable (With one side connector) 1 PCA-1567720 For CC-Link (Socket) 3 M12 SPEEDCON Socket connector pin assignment A-coded (Normal key) 3 4 M12 SPEEDCON Plug connector pin assignment A-coded (Normal key) 44.5 2 4 3 M12 SPEEDCON Socket connector pin assignment A-coded (Normal key) Black: V– White: CAN H Blue: CAN L 1 3 4 M12 SPEEDCON Plug connector pin assignment A-coded (Normal key) Wiring 44.5 10 PCA-1557688 For PROFIBUS DP (Socket) 2 4 3 :– Green: A Line :– Red: B Line :– M12 SPEEDCON 47.3 5 2 1 3 4 Plug connector pin assignment B-coded (Reverse key) 50 5000 50 M12 SPEEDCON Fieldwireable connector Plug Socket 3 PCA-1557617 For CC-Link 7 PCA-1557659 For DeviceNetTM 12 PCA-1557701 For PROFIBUS DP 4 PCA-1557620 For CC-Link 8 PCA-1557662 For DeviceNetTM 13 PCA-1557714 For PROFIBUS DP A-coded (Normal key) B-coded (Reverse key) M12 SW16 ø19 ø17 ≈ 58 ø17 ø19 ≈ 60 A-coded (Normal key) B-coded (Reverse key) M12 SW16 Single Valve Sub-plate Terminal plug 56.3 ø14.8 9 PCA-1557675 Terminal resistor for DeviceNetTM M12 15.8 ø14.8 M12 15.8 ® 41 Manifold Specification Sheets 56.3 14 PCA-1557727 Terminal resistor for PROFIBUS DP Valve Manifold Flat Ribbon Cable Specifications 11 PCA-1557691 For PROFIBUS DP (Plug) Shield line is connected to the knurl. Wiring 5000 ø14.8 Cable wire colors 1 2 3 4 5 50 D-sub Connector 5 1 Socket connector pin assignment B-coded (Reverse key) Terminal no. 5000 ø6.7 Red: V+ 5 2 Circular Connector 1 2 3 4 5 47.3 6 PCA-1557646 For DeviceNetTM : DRAIN (Plug) ø14.8 Cable wire colors 50 ø14.8 Terminal no. 5000 EX120 5 1 ø6.7 5 PCA-1557633 For DeviceNetTM (Socket) 50 ø7.8 Wiring 5000 ø7.7 1 ø7.8 :SLD White: DB Yellow: DG Blue: DA 2 EX250 1 2 3 4 47.3 2 PCA-1567717 For CC-Link (Plug) ø14.8 Cable wire colors ø14.8 Terminal no. 50 ø7.7 4 5000 EX500 2 ø14.8 44.5 1 Valve Manifold Common Specifications Series SV Communication Cable/Connector Series SV Between Sensor/Switch and Input Device Fieldwireable Connector Specifications PCA-1557730 Part no. PCA-1557743 PCA-1557756 M12 M8 M12 4 4 Product image/Pin assignment 1 1 M12: 4 poles A-coded (Normal key) Applicable cable Wiring specifications Note) 3.0 to 5.0 mm 3.5 to 6.0 mm 4.0 to 8.0 mm 0.14 to 0.34 mm2/AWG26 to 22 0.34 to 0.75 mm2/AWG22 to 18 1.0 to 1.6 mm 0.7 to 1.3 mm 1.3 to 2.5 mm Core wire diameter (Including insulating material) Piercecon® connection QUICKON-ONE connection 4A 60 V Rated voltage Rating/Performance 2 Plug — Rated current 250 V ≤5 mΩ ≥100 MΩ Contact resistance Insulation resistance 1.0 kV Withstand voltage 1.4 kV –40 to 85°C Ambient temperature –25 to 80°C IP67 (Only with screw tightened) Protection class 100 Allowable repeated insertion/withdrawal 200 Allowable number of repeated connection between conductors of the same cross section 10 10 to 500 Hz/98 m/s2 Vibration resistance Material 1 3 0.14 to 0.25 mm2/AWG26 to 24 0.25 to 0.34 mm2/AWG24 to 22 Cable O.D. Connection type 2 M8: 3 poles Key type Wire gauge (Stranded wire cross section) 4 Plug Plug Number of functional poles 3 3 Brass Material of knurl Zinc for die casting CuZn (Au plating (Ni plating)) Contact (Surface treatment) Polyamide (PA6.6) Insulating material Approx. 14 g Weight (Mass) Approx. 13 g Approx. 15 g Note) The shaded parts show the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire. Dimensions PCA-1557730 Fieldwireable connector (M8) 35.4 12 Terminal no. 3 M8 ≈ 53 Terminal no. ø16.3 ø14.8 4 M12 SPEEDCON Wiring Wire color 1 ø18.4 SW15 ø14.8 SW15 Black Terminal no. 2 4 3 ® 3 4 ≈ 55 2 42 Brown White Blue 1 Plug connector pin assignment A-coded (Normal key) PCA-1557756 Wire color 1 2 3 M12 SPEEDCON Wiring Plug connector pin assignment 2 Fieldwireable connector (M12) Brown Blue Black 1 3 4 1 4 SW11 PCA-1557743 Fieldwireable connector (M12) Wire color Brown White Blue Black 1 3 4 Plug connector pin assignment A-coded (Normal key) Wiring Cable with Connector PCA-1557769 Part no. EX600 Specifications PCA-1557772 M12 M8 M12: 4 poles — 3m Fixed cable length Cable O.D. Wire gauge (Stranded wire cross section) 4.7 ±0.15 mm 4.4 ±0.15 mm 0.34 mm2/AWG22 0.25 mm2/AWG24 4A Rated current 250 V Rated voltage 60 V ≤5 mΩ ≥100 MΩ Insulation resistance 1.4 kV Withstand voltage Ambient Connector Cable 1.0 kV –25 to 90°C Operating –5 to 80°C Fixed –40 to 80°C IP67 (Only with screw tightened) Protection class 150 N/15 sec. Cable retaining force Circular Connector 200 Allowable repeated insertion/withdrawal 250 N/15 sec. 10 to 500 Hz/98 m/s2 Vibration resistance Material EX120 Rating/Performance Contact resistance temperature EX250 Wiring specifications M8: 3 poles A-coded (Normal key) Key type EX500 Product image Number of functional poles Valve Manifold Common Specifications Series SV Between Sensor/Switch and Input Device Zinc for die casting Material of knurl CuSn (Au plating (Ni plating)) Contact (Surface treatment) Thermoplastic polyurethane (TPU) Insulating material Polyurethane Black (PUR Black) Approx. 111 g D-sub Connector Material of sheath Weight (Mass) Approx. 80 g Dimensions PCA-1557769 44 3000 46.8 2 1 2 3 4 ø14.8 ø4.7 ø14.8 1 M12 SPEEDCON M12 SPEEDCON 4 3 Socket connector pin assignment A-coded (Normal key) 2 1 3 4 1 2 3 4 Wiring Plug connector pin assignment A-coded (Normal key) PCA-1557772 Cable with M8 connector (3 poles) M8 ø4.4 ø10 38.7 ø10 3000 Single Valve Sub-plate 34 M8 1 3 1 3 4 4 Wiring 3 1 4 Plug connector pin assignment ® 43 Manifold Specification Sheets Socket connector pin assignment 1 3 4 Valve Manifold Flat Ribbon Cable Specifications Cable with M12 connector (4 poles) Series SV Between Sensor/Switch and Input Device U Connector Specifications PCA-1557785 Part no. M12 M12 Product image M12 2 x M12: 4 poles + PE – M12: 4 poles + PE Number of functional poles A-coded (Normal key) Rating/Performance Key type Rated current 4A Rated voltage 60 V ≤5 mΩ Contact resistance ≥100 MΩ Insulation resistance 1.0 kV Withstand voltage –25 to 90°C Ambient temperature IP67 (Only with screw tightened) Protection class 200 Allowable repeated insertion/withdrawal 10 to 500 Hz/98 m/s2 Material Vibration resistance Zinc for die casting Material of knurl CuZn (Au plating (Ni plating)) Contact (Surface treatment) Thermoplastic polyurethane (TPU) Insulating material Approx. 29 g Weight (Mass) Dimensions PCA-1557785 Y connector (2 x M12-M12) Socket connector pin assignment A-coded (Normal key) 50.1 ø15 M12 SPEEDCON .2 ø4 M12 SPEEDCON 17 Connection image ® 44 q ø14.8 15.8 18 32.4 13 32.6 ø14.8 M12 SPEEDCON w 51 2 4 3 5 1 2 4 3 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Socket connector pin assignment A-coded (Normal key) Wiring 5 2 1 3 4 Plug connector pin assignment A-coded (Normal key) Valve Manifold Common Specifications EX600 Decentralized Serial Wiring IP67 protection EX500 Series EX500 EX250 EX120 Tie-rod base Cassette base Circular Connector Applicable series Cassette base manifold SV1000/SV2000 Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 D-sub Connector • Number of outputs: 16 • CC-Link, Ethernet/IP Remote I/O, DeviceNet, PROFIBUS-DP Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 45 Manifold Specification Sheets ® Series SV EX500 Decentralized Serial Wiring Series EX500 Decentralized Serial System Configuration A configuration of series EX500 serial system with series SV is shown below. • One gateway unit can be configured with manifold valves (outputs) and input unit manifolds (inputs) for up to 16 inputs and outputs per branch, with a maximum of four branches. (Maximum of 64 outputs and 64 inputs) Series EX500 Decentralized Serial System Configuration Various makes of PLC Communication cable with connector EX500-AC- P. 58 Gateway unit EX500-G1 Enclosure: IP65 P. 50 EX500 SERIES MS NS SOL PLC Device PE GATEWAY UNIT BUS Net TM CONFORMANCE TESTED 24VDC COM A COM B COM C COM D Power cable with connector EX500-AP- P. 59 Power supply Refer to "Specific Product Precautions 3" on page 107 regarding connection to the power supply. Cable with M12 connectors EX500-AC- P. 58 Cable with M12 connectors EX500-AC- P. 58 Cable with M12 connectors EX500-AC- P. 58 Cable with M12 connectors EX500-AC- P. 58 ® 46 Terminal plug EX500-AC000-S Attach a terminal plug when an input unit is not connected. EX600 Series SV manifold SS5V-W10/16SAWD Enclosure: IP67 P. 48 Input manifold EEX500-IB1- Enclosure: IP65 P. 52 B B EX500 A Waterproof cap EX500-AW Included when shipped. A A A B A A PWR COM B B B EX250 Cable with M12 connectors EX500-AC- P. 58 A B B A A B Circular Connector A A A PWR COM B B Cable with M12 connectors EX500-AC- P. 58 A B B A A B B A A Cable with M12 connectors EX500-AC- P. 58 Relay output module SV1000-60-5A-A (See page 82.) A B B A A B Single Valve Sub-plate A A PWR COM B Connection of sensors with M8, M12 connectors (auto switch, pressure switch, etc.) B Valve Manifold Flat Ribbon Cable Specifications A PWR COM B D-sub Connector Connection of sensors with M8, M12 connectors (auto switch, pressure switch, etc.) B EX120 Connection of sensors with M8, M12 connectors (auto switch, pressure switch, etc.) B Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Connection to a large solenoid valve, etc. • A separate power supply is required. • One or two outputs are available. • Refer to page 82 for details. 47 Manifold Specification Sheets ® EX500 Decentralized Serial Wiring Series SV How to Order Mounting Nil Series D D0 Note) D3 … SV1000 SV2000 SV3000 SV4000 specified stations is required. (Specify a rail longer than the For 16 stations standard length.) … 1 2 3 4 Direct mount DIN rail mount (with DIN rail) DIN rail mount (without DIN rail) For 3 stations When a DIN rail longer than the D16 Note) In case of D0, only DIN rail fittings are attached. • Tie-rod base SS5V 1 – W 10S A1W D – 05 U – – – – • Cassette base SS5V 1 – W 16S A1W D – 05 U SV1000 SV2000 SI unit specification Nil 3 16 A1W For remote I/O A2W For DeviceNet/ PROFIBUS-DP/CC-Link Ethernet/IP 0 Standard length For 3 stations Specify a rail longer than the standard For 16 stations length. … Enclosure IP67 specification … 1 2 DIN rail length Series Without SI unit Valve stations P, E port position Note 02 Stations 2 stations Double wiring specification … … 08 02 8 stations 2 stations … … Symbol 16 16 stations Note 1) U D B U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 16 stations) Note 2) Supply/Exhaust block assembly specification Specified layout (Up to 16 solenoids possible.) Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) Nil S∗ R RS∗ Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer ∗ When the built-in silencer type is used, keep the exhaust port from coming in direct contact with water or other liquids. A, B port size (inch) A, B port size (metric) Symbol C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M ® 48 A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 A, B ports mixed P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 ø12 One-touch fitting Rc 3/8 G 3/8 SV4000 Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M A, B port ø1/8" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 A, B ports mixed P, E port Applicable series ø5/16" One-touch fitting SV1000 ø3/8" One-touch fitting SV2000 ø3/8" One-touch fitting SV3000 ø3/8" One-touch fitting NPT 3/8 SV4000 NPTF 3/8 ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. EX600 How to Order Manifold Assemblies (Order Example) Example (SV1000) Double solenoid Manifold SS5V1-W16SA1WD-06B-C6 (1 set) Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring SV1200-5FU (2 sets) Single solenoid EX500 SV1100-5FU (4 sets) U si de M R CO PW SS5V1-W16SA1WD-06B-C6 ……… 1 set (manifold part no.) ∗ SV1100-5FU ……… 4 sets (single solenoid part no.) ∗ SV1200-5FU ……… 2 sets (double solenoid part no.) EX250 D D ns tio ta S D D D D 3 2 EX120 1 D de si How to Order Solenoid Valves – 5 F – Note) Available with manifold block for station additions. Refer to pages 77 and 81. Circular Connector SV 1 1 0 0 Series SV1000 SV2000 SV3000 SV4000 Manual override Nil: Non-locking push type D-sub Connector 1 2 3 4 D: Slotted locking type Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Valve Manifold Flat Ribbon Cable Specifications 1 2 3 4 5 A B C Light/Surge voltage suppressor U R ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. With light and surge voltage suppressor With surge voltage suppressor Pilot specification Nil R Internal pilot External pilot ∗ External pilot specification is not available for 4 position dual 3 port valves. Rated voltage 5 24VDC Single Valve Sub-plate Back pressure check valve Nil K None Built-in ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. ® 49 Manifold Specification Sheets ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. Series SV EX500 Decentralized Serial Wiring Decentralized serial wiring • Valve manifold and input unit manifold can be connected around the GW unit. • Compatible with various protocols by replacing the GW unit. Inputs/Outputs • Compatible with 64-digital-outputs (16 points x 4 branches) and 64-digital-inputs (16 points x 4 branches). Enclosure • GW unit, Input unit manifold: IP65 • Valve manifold including SI unit: IP67 How to Order GW Unit GW Unit EX500 G DN1 Communication protocol DN1 PR1A MJ1 EN1 DeviceNet PROFIBUS-DP CC-Link EtherNet/IP Remote I/O AB1-X1 (Rockwell Automation Inc.) GW Unit Specifications Model Applicable PLC/ Communication protocol Communication speed EX500-GDN1 EX500-GPR1A EX500-GMJ1 EX500-GEN1 EX500-GAB1-X1 DeviceNet Release2.0 PROFIBUS-DP (IEC61158, IEC61784) CC-Link Ver.1.10 EtherNet/IP Release1.0 Remote I/O (Rockwell Automation Inc.) 125 k/250 k/ 500 kbit/sec 9.6 k/19.2 k/ 45.45 k/93.75 k/ 187.5 k/500 kbit/sec 1.5 M/3 M/ 6 M/12 Mbit/sec 156 k/625 kbit/sec 2.5 M/5 M/ 10 Mbit/sec 10 M/100 Mbit/sec 57.6 k/115.2 k/ 230.4 kbit/sec Power supply for input and internal control Power supply voltage 21.6 to 26.4 VDC Internal current consumption 200 mA or less (GW unit) Power supply for output Power supply voltage Power supply for communication Power supply voltage 11 to 25 VDC Internal current consumption 50 mA or less 22.8 to 26.4 VDC — — Number of inputs Connection input device Input 64 points (16 points x 4 branches) The EX500 series input unit manifold (connection from communication port A to D) Supply voltage 24 VDC Supply current Max. 2.8 A (Max. 0.7 A per branch) Number of outputs Connection output device Output 64 points (16 points x 4 branches) The EX500 series manifold including SI unit (connection from communication port A to D) Supply voltage 24 VDC Supply current Branch cable length Max. 3.0 A 5 m or less between connected devices (total extension 10 m or less) Enclosure Operating temperature range IP65 Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating humidity range Environmental resistance Operating, Stored: 35 to 85%RH (with no condensation) Withstand voltage 1000 VAC for 1 min. between whole charging part and case Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized) Standard CE marking (CSA) Weight Accessory: Waterproof cap (for M12 connector socket) ® 50 EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.) 470 g EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.) EX500-AWTS (4 pcs.) COM B COM C Branch connector Note 2) Power source connector Note 1) COM D EX500 SERIES RUN 24VDC COM A Marker: BN-WH (Made by Phoenix Contact) 10 46 48.8 10 PE EX500 SERIES PWR SOL Switch protective cover Communication connector (M12, 4 pins, socket type D) 148 Position indicator LED R2 .6 GATEWAY UNIT LAN LINK R2 .6 100 COM B COM C Power source connector Note 1) COM D 24VDC Marker: BN-WH (Made by Phoenix Contact) COM A Branch connector Note 2) COM B COM C COM D D-sub Connector Branch connector Note 2) 88 NS 68 MS 12 12 68 88 L ERR. COM A EX500 SERIES PWR L RUN M3 PE terminal Circular Connector GATEWAY UNIT IN M3 PE terminal R2 .6 Position indicator LED 24VDC EX120 Switch protective cover Bus adapter Power source connector Note 1) COM D EX500-GEN1 (EtherNet/IP) 148 LINK COM C 160 136 EX500-GMJ1 (CC-Link) OUT COM B Branch connector Note 2) 160 LINK OUT (M12, 5 pins, socket) 68 DIA OUT 88 BF 136 LINK IN (M12, 4 pins, plug) R2 .6 SOL BUS EX250 Marker: BN-WH (Made by Phoenix Contact) GATEWAY UNIT IN 46 COM A Communication connector (M12, 5 pins, socket reverse key) M3 PE terminal R2 .6 24VDC 88 12 68 SOL Position indicator LED 49.9 Power source connector Note 1) R2 .6 148 R2 .6 R2 .6 PE EX500 SERIES MS NS Communication connector (M12, 5 pins, plug reverse key) EX500 GATEWAY UNIT BUS M3 PE terminal PE 148 Position indicator LED Switch protective cover EX500-GPR1A (PROFIBUS-DP) PE Communication connector (M12, 5 pins, plug) Switch protective cover 12 EX500-GDN1 (DeviceNet) EX600 GW Unit Dimensions / Parts Description Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Marker: BN-WH (Made by Phoenix Contact) 160 136 46 48.8 10 93.5 or less 46 48.8 136 Valve Manifold Flat Ribbon Cable Specifications 10 160 EX500-GAB1-X1 (Remote I/O (Rockwell Automation Inc.)) Switch protective cover Communication connector (M12, 4 pins, plug) 148 R2 .6 Position indicator LED GATEWAY UNIT PE EX500 SERIES RUN SOL R2 .6 COM A Branch connector Note 2) COM B COM C COM D Marker: BN-WH (Made by Phoenix Contact) 160 ® 51 Manifold Specification Sheets 46 136 10 24VDC Single Valve Sub-plate 12 68 88 COM ERR Power source connector Note 1) Note 1) Power supply connector specification (M12, 5 pins, plug) Note 2) Branch connector specification (M12, 8 pins, socket) 48.8 BUS M3 PE terminal Series SV EX500 Decentralized Serial Wiring How to Order Input Manifold How to Order Input Block Input Unit Manifold EEX500 IB1 E 8 EX500 IE 1 Block type Connector type M8 connector M12 connector M8, M12 mixed 1 1 station ... ... E T M 1 2 3 4 5 6 Stations 8 8 stations M8 connector, PNP specification M8 connector, NPN specification M12 connector, PNP specification M12 connector, NPN specification 8 points integrated type, M8 connector, PNP specification 8 points integrated type, M8 connector, NPN specification Applicable GW unit Nil DeviceNet, PROFIBUS-DP CC-Link, EtherNet/IP -X1 Remote I/O (Rockwell Automation Inc.) Input unit Applicable GW unit Nil DeviceNet, PROFIBUS-DP CC-Link, EtherNet/IP -X1 Remote I/O (Rockwell Automation Inc.) Input block (M8 connector) Input block (M12 connector) End block DIN rail 8 points integrated type input block (M8 connector) How to Order Input Unit Manifold [Ordering Example] When ordering an input unit manifold, enter the Input manifold part no. + Input block part no. . The Input unit , End block and DIN rail are included in the input manifold. Refer to the indications below. Example 1) M8 input block only Block part no. entry Input unit side Input unit side End block side C IN JA TY PA N R PE 1 US E VO X50 LT IP AG 0-IE CO E SE DE 24VD 5 (P RI C/ AL 24 NP No IP65 0mA ) . MA DE JA Input block EX500-IE4 (4 sets) E VO X5 IN LTAG00 IP PUT E -IB SECODE 24VD1 RI AL 16 C/ No IP 650m . A 65 MA C IN TY PA N R PE 1 US EX LT 50 VO IP AGE 0-IE CO 24 5 SE DE VD (P RIAL C/ 24 NP No IP65 0mA ) . MA C DE TY IN PE US JA PA 1 N R Input manifold EEX500-IB1-T4 (1 set) Input unit side Input block EX500-IE5 (2 sets) EX VO 50 LT INPU AG 0IP T E 24 IB1 VD SECODE RIAL 16 C/65 0m No IP A . 65 MA DE Example 2) M12 input block only Input manifold EEX500-IB1-E8 (1 set) DE C IN JA TY PA N PE 1 EEX500-IB1-E8 ...... 1 set ∗ EX500-IE5 ........... 2 sets EX 50 0- VO IE LTA (P NP 3 IP CO GE DE 24V) DC /60 C mA TY IP6 PE US 5 EX 50 R 1 MA DE IN TY AN EX mA IP6 5 R PE US 1 MA DE IN 50 0-IE VO LTA (P NP 3 IP CO GE DE 24V) DC C /60 EX 50 mA IP6 5 TY PE US 1 R JAP AN MA DE IN 0-IE VO LTA (P NP 3 IP CO GE DE 24V) DC C /60 mA TY IP6 PE US 5 R JAP AN 1 End block side Input unit side Input manifold EEX500-IB1-E8 (1 set) Input block EX500-IE1 (8 sets) E VO X50 LT INPU AG 0IP T E 24 IB1 VD SECODE RIAL 16 C/65 0m No IP A . 65 MA C DE TY IN PE US JA PA 1 N R EX 24VDC 500 (PN -IE1 P) MA DE R US /IP65 Input manifold EEX500-IB1-M6 (1 set) Input block EX500-IE1 (4 sets) Input unit side 500 (PN -IE1 P) /60mA C DE R IN US /IP65 EX TYP E1 JAP 24VDC AN MA C DE IN 500 (PN -IE1 P) /60mA /IP65 R US JAP EX TYP E1 24VDC AN MA 500 (PN -IE1 P) /60mA C DE R IN US JAP /IP65 EX TYP E1 24VDC AN MA 500 (PN -IE1 P) /60mA C DE /IP65 R IN EX TYP E1 US JAP 500 (PN -IE1 P) 24VDC AN MA /60mA /IP65 R C DE IN US EX TYP E1 JAP 24VDC AN 500 (PN -IE1 P) /60mA MA C DE R IN US JAP /IP65 EX TYP E1 AN 24VDC 500 (PN -IE2 P) /60mA MA C R DE US IN /IP65 TYP E1 JAP AN MA DE IN End block side JAP Example 3) M8, M12 mixed EX TYP E1 24VDC MA IN AN /60mA C EEX500-IB1-T4 ...... 1 set ∗ EX500-IE4 ........... 4 sets 0- VO IE LTA (P NP 3 IP CO GE DE 24V) DC /60 C JAP EEX500-IB1-E8 ...... 1 set ∗ EX500-IE1 ........... 8 sets JAP AN End block side Input block EX500-IE3 (2 sets) E VO X50 IN LTAG 0IP PUT E IB1 SECODE 24VD RI AL 16 C/65 No IP 0m . 65 A MA DE C IN JA PA N TY R EX PE US 1 24VDC 500 (PN -IE1 P) /60mA C R US /IP65 EX 500 (PN -IE1 /60mA P) TYP E1 24VDC MA C R DE IN US /IP65 EX TYP E1 JAP 24VDC AN Input manifold EEX500-IB1-E6 (1 set) Input block EX500-IE5 (1 set) Input block EX500-IE1 (2 sets) Input unit side E VO X 5 IN LTAG00-I IP PUT E 24 B1 SECODE VD RI 16 C/65 AL 0m No IP . A 65 MAD C R E IN TY PE US JA PA 1 N E VO X5 LT 0 IP AG 0-IE CO E SE DE 24VD5 (P RI C/24 NP AL No . IP65 0mA ) MAD C R E IN TY PE US JA PA 1 N EX 500 24V (PN -IE1 DC/6 P) 0mA /IP6 US 5 C R EX TYP E1 MA DE 500 24V (PN -IE1 DC/6 P) 0mA /IP6 US 5 C R IN TYP JA E1 PA NMA DE IN JA PA N EEX500-IB1-E6 ...... 1 set ∗ EX500-IE5 ........... 1 set ∗ EX500-IE1 ........... 2 sets End block side ® 52 500 (PN -IE1 P) /60mA MA C R DE IN US JAP /IP65 TYP E1 AN MA DE C R IN US JAP AN EX 50 0- VO IE LTA (P IP NP 3 CO GE DE 24V) DC C /60 mA TY IP6 PE US 5 R 1 MA DE IN EX 50 0-IE VO LTA (P NP 3 IP CO GE DE 24V) DC C /60 mA TY IP6 PE US 5 R JAP AN 1 MA DE IN JAP AN EEX500-IB1-M6 ...... 1 set ∗ EX500-IE1 ........... 4 sets ∗ EX500-IE3 ........... 2 sets End block side Note) • Since the 8 points integrated type input block is equivalent to the length of four stations on an M8 input block, pay attention to the number of stations on an input manifold. • When an input block layout becomes complicated, indicate in the input unit manifold specification sheet. EX500-IB1 (-X1) Model 100 mA or less Internal current consumption Number of inputs 16 points Connection block The EX500 series input block (possible to be positioned with others) Connection block stations 2-input, input block: Max. 8 stations 8-input, input block: Max. 2 stations IP65 Enclosure Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) EX250 Environmental resistance EX500 Input specification EX600 Input Unit Specifications 1000 VAC for 1 min. between whole charging part and case Withstand voltage Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) EX120 150 m/s2 in each X, Y, Z direction, 3 times (De-energized) Impact resistance CE marking, UL (CSA) Standard 100 g (Input unit + End block) Weight Input type EX500-IE1 (-X1) EX500-IE2 (-X1) EX500-IE3 (-X1) EX500-IE4 (-X1) EX500-IE5 (-X1) EX500-IE6 (-X1) PNP input NPN input PNP input NPN input PNP input NPN input 2 points Number of inputs 24 VDC Input device supply current Max. 480 mA/Input unit manifold Approx. 5 mA Rated input current Green LED (Lights when power is turned ON.) Display Connector on the input device side M8 connector (3 pins, plug) M12 connector (4 pins, plug) M8 connector (3 pins, plug) Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) 1000 VAC for 1 min. between whole charging part and case Withstand voltage Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) 150 m/s2 , in each X, Y, Z direction, 3 times (De-energized) Impact resistance CE marking, UL (CSA) Standard Weight 20 g 40 g 55 g EX500-AWES (2 pcs.) — EX500-AWES (8 pcs.) — EX500-AWTS (2 pcs.) — Single Valve Sub-plate (for M8 connector socket) Accessory: Waterproof cap (for M12 connector socket) Valve Manifold Flat Ribbon Cable Specifications IP65 Enclosure Environmental resistance 8 points Input device supply voltage D-sub Connector Input specification Circular Connector Input Block Specifications Model Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring 53 Manifold Specification Sheets ® Series SV EX500 Decentralized Serial Wiring Input Unit Manifold Dimensions / Parts Description 1in = 25.4mm Input block (M8) only Connector for input device connection (M8, 3 pins, socket) 47 8 DIN rail 21 49 35 5.5 Branch connector (M12, 8 pins, plug) (Pitch) P = 12 31 (L4) L3 L2 Position indicator LED 5 (Rail mounting pitch: 12.5) R C US TYPE1 EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US R R MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US R MADE IN JAPAN EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US R R MADE IN JAPAN MADE IN JAPAN EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US R MADE IN JAPAN EX500-IE1 (PNP) 24VDC/60mA/IP65 TYPE 1 C US R R MADE IN JAPAN 39.7 24VDC/650mA 16 IP65 (7.5) EX500-IB1 VOLTAGE INPUT IP CODE SERIAL NO. Marker: BN-WH (Made by Phoenix Contact) 32.2 44.2 L1 MADE IN JAPAN (mm) Rail length L1 Input block (M12) only 3 2 1 Stations 98 110.5 123 100 Mounting pitch L2 87.5 Manifold length L3 74 86 98 L4 12 12 12.5 4 5 135.5 148 112.5 125 110 12.5 6 7 160.5 173 137.5 150 8 185.5 162.5 175 146 158 122 134 13 13 13.5 6 7 8 185.5 210.5 223 248 13.5 Branch connector (M12, 8 pins, plug) Connector for input device connection (M12, 4 pins, socket) 47 31 (Pitch) P = 20 DIN rail 25 (L4) 5 EX500-IB1 VOLTAGE INPUT IP CODE EX500-IE3 EX500-IE3 24VDC/650mA 16 IP65 R C US TYPE1 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 EX500-IE3 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US C TYPE1 MADE IN JAPAN (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R C SERIAL NO. C MADE IN JAPAN EX500-IE3 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US C TYPE1 TYPE1 MADE IN JAPAN EX500-IE3 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US C TYPE1 MADE IN JAPAN EX500-IE3 C TYPE1 MADE IN JAPAN (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US C TYPE1 MADE IN JAPAN EX500-IE3 EX500-IE3 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R US R US C TYPE1 MADE IN JAPAN (7.5) 44.2 L1 US 46.9 Marker: BN-WH (Made by Phoenix Contact) (Rail mounting pitch: 12.5) 32.2 L3 L2 Position indicator LED 60 35 31 5.5 8 TYPE1 MADE IN JAPAN MADE IN JAPAN (mm) Stations Rail length L1 ® 54 2 3 4 110.5 123 148 173 1 Mounting pitch L2 100 Manifold length L3 82 102 L4 12 12 5 112.5 137.5 162.5 175 200 212.5 237.5 162 182 202 13 13 122 12.5 142 12.5 13.5 222 13.5 EX600 Input Unit Manifold Exploded View Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring w e q EX500 r EX250 EX120 t Circular Connector y Parts List No. Part no. For standard For RIO Description Note Input unit EX500-IB1 EX500-IB1-X1 2 Input block (M8 connector) EX500-IE EX500-IE-X1 3 Input block (M12 connector) EX500-IE EX500-IE-X1 PNP specification ... : 1, NPN specification ... : 2 PNP specification ... : 3, NPN specification ... : 4 4 8 points integrated type input block (M8 connector) EX500-IE EX500-IE-X1 PNP specification ... : 5, NPN specification ... : 6 5 End block 6 DIN rail D-sub Connector 1 EX500-EB1 VZ1000-11-1- : No. based on L dimension (Refer to the table below.) Valve Manifold Flat Ribbon Cable Specifications How to add input block stations z Loosen the screws a (2 places) that hold the end block. x Separate the blocks at the locations where stations are to be added. c Attach the additional blocks to the DIN rail, and connect the blocks so that they fit together securely. v While holding the blocks together so that there are no gaps between them, secure them to the DIN rail by tightening the screws a . Note: Be sure to tighten the round head combination screw with the prescribed tightening torque. DIN Rail L Dimensions [mm] Stations M8 input block (m) 0 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 2 2 3 4 5 6 7 8 3 4 5 6 7 8 9 4 6 7 8 9 10 5 7 8 9 10 6 9 10 11 7 10 11 8 12 Connector type For M (m + n = 2 to 8) L dimensions No. L dimension No. L dimension 0 98 7 185.5 1 110.5 8 198 2 123 9 210.5 3 135.5 10 223 4 148 11 235.5 5 160.5 12 248 6 173 Connector type For T (n = 1 to 8) ® 55 Manifold Specification Sheets 1 Connector type For E (m = 1 to 8) Single Valve Sub-plate M12 input block (n) 0 1 Series SV EX500 Decentralized Serial Wiring How to Order SI Unit SI Unit EX500 Applicable solenoid valve: SV series S001 Applicable GW unit Nil DeviceNet, PROFIBUS-DP CC-Link, EtherNet/IP -X1 Remote I/O (Rockwell Automation Inc.) Applicable solenoid valve: SV series SI Unit Specifications (SV) EX500-S001 (-X1) Model Internal current consumption 100 mA or less Number of outputs 16 points Solenoid valve (single, double) Relay output module (1 ouput, 2 outputs) Connection block Output specification Double solenoid valve, relay output module (2 outputs): Max. 8 stations Single solenoid valve, relay output module (1 output): Max. 16 stations Connection block stations Max. 0.65 A Connection block supply current IP67 Enclosure Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating temperature range Operating humidity range Environmental Withstand voltage resistance Insulation resistance Operating, Stored: 35 to 85%RH (with no condensation) 1000 VAC for 1 min. between whole charging part and case 2 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized) Standard CE marking, UL (CSA) Weight 115 g Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (1 pc.) SI Unit Dimensions / Parts Description EX500-S001 (-X1) Position indicator LED 79.4 28.6 15.5 ® 56 Branch connector (M12, 8 pins, socket) Branch connector (M12, 8 pins, plug) 39 54.5 68.5 q Connector for communication e Power cable with connector (for GW unit) w Cable with M12 connector u Output block EX500 y Waterproof cap (for socket) EX600 Options Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring i Power block EX250 Circular Connector o Cable with connector for output entry EX120 !0 Power cable with connector (for power block) y Waterproof cap (for socket) D-sub Connector r Terminal plug Valve Manifold Flat Ribbon Cable Specifications t Waterproof cap (for plug) Single Valve Sub-plate 57 Manifold Specification Sheets ® Series SV EX500 Decentralized Serial Wiring q Communication connector w Cable with M12 connector For Remote I/O type GW unit EX500 AC 030 SSPS EX500 AC000 AB Cable length (l) 003 005 010 030 050 ø14.2 M12 2 4 3 43.2 ø14.9 1 300 [mm] 500 [mm] 1000 [mm] 3000 [mm] 5000 [mm] Applicable cable size Connector specification ø6 (ø5 to ø6) SSPS Socket side: Straight, Plug side: Straight SAPA Socket side: Angle, Plug side: Angle For DeviceNet type GW unit EX500 AC 050 DN Straight connector type Cable length (l) l 1000 [mm] 5000 [mm] 52 48 M12 ø16 ø7 M12 ø6 010 050 ø14.9 ø14.9 M12 8 l 1 2 4 5 4 Socket connector pin arrangement 1 2 3 4 5 6 7 8 2 1 7 3 6 4 5 Plug connector pin arrangement Connections 3 Connections Angle connector type For EtherNet/IP type GW unit PSRJ Cable length (l) 020 2000 [mm] M12 28.3 EX9 AC 020 EN M12 31.3 Connector specification ø6.7 Terminal no. RJ-45 8 1 2 7 47.3 2 1 3 4 Terminal no. 1 2 3 4 Socket connector pin arrangement l 45 Core wire Terminal no. colors 1 2 3 4 5 6 7 8 White Orange White Connections (Straight cable) Pair 4 5 Socket connector pin arrangement 1 2 3 4 5 6 7 8 Pair Green Shield ® 3 6 Plug connector pin arrangement 31.3 l PSRJ M12 plug (straight)⇔RJ-45 connector M12 32.3 Socket connector pin arrangement 58 8 White Brown Green Yellow Gray Pink Blue Shield ø6 4 3 5 : DRAIN Red: V+ Black: V– White: CAN H Blue: CAN L 3 Core wire colors 1 2 3 4 5 6 7 8 2 6 Core wire colors 1 2 1 7 Terminal no. 5 Terminal no. 50 40.7 Core wire colors 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Connections White Brown Green Yellow Gray Pink Blue Shield 8 2 1 3 7 4 6 5 Plug connector pin arrangement e Power cable with connector (for GW unit) r Terminal plug EX500 This is used where an input manifold (input unit/input block) is not being used. (If a terminal plug is not used, the GW unit is COM LED will not light up.) AP 050 S Cable length (l) Connector specification EX500 Straight Angle S M12 8 Straight connector type 2 1 3 ø6 7 4 EX250 M12 AC000 ø16 S A 1000 [mm] 5000 [mm] EX500 010 050 6 5 Plug connector pin arrangement ø14.9 18 44.7 34 30 48 5 50 t Waterproof cap: M12 connector (for plug) l 2 4 5 EX120 1 Use this on ports that are not being used for an M12 connector (plug). Use of this waterproof cap maintains the integrity of the IP65 enclosure. 3 Note) Tighten the waterproof cap with the prescribed tightening torque. (For M12: 0.1 N폷m) Terminal no. EX500 Core wire colors AWTP 3 4 5 9.4 ø14.9 Brown: 0 V (Solenoid valve power supply) White: 24 VDC +10%/–5% (Solenoid valve power supply) Blue: 0 V (Input and control power supply) Black: 24 VDC ±10% (Input and control power supply) Gray: PE 1 Circular Connector Socket connector pin arrangement 2 D-sub Connector Connections y Waterproof cap: M8, M12 connector (for socket) / Accessory Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05 N폷m, For M12: 0.1 N폷m) ø6 Use this on ports that are not being used for M8 and M12 connectors (socket). Use of this waterproof cap maintains the integrity of the IP65 enclosure. (Included with each unit.) 30 31.3 l 1 2 4 3 5 EX500 AW 50 Connector type ES M8 connector (for socket), 10 pcs. TS M12 connector (for socket), 10 pcs. 11 3 4 5 Connections M8 x 1 M12 x 1 6.6 M8 connector (for socket) 10.2 M12 connector (for socket) ® 59 Manifold Specification Sheets Brown: 0 V (Solenoid valve power supply) White: 24 VDC +10%/–5% (Solenoid valve power supply) Blue: 0 V (Input and control power supply) Black: 24 VDC ±10% (Input and control power supply) Gray: PE 2 14 Core wire colors 10.8 1 Single Valve Sub-plate Terminal no. 14 Socket connector pin arrangement Valve Manifold Flat Ribbon Cable Specifications M12 28.3 Angle connector type 5 EX600 Options Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Series SV EX500 Decentralized Serial Wiring u Output block / i Power block Features: • Able to retrofit to the valve manifold, using the unused points. • 2-output / 1-output block (M12 connector) • + common / – common are standardized. • Able to drive by max. 0.5 A per point. (EX9-OEP) Power block Output block How to Order Power Block How to Order Output Block EX9 OE T 1 EX9 Output specification 1 2 Option/Part No. PNP output (–COM.) NPN output (+COM.) Description Power supply type T P Internal power supply method (for low-wattage load) Integrated power supply method (for high-wattage load) Note) Note) Required to connect with a power block. SI Unit Part No. SI unit part no. EX500-Q002 EX500-Q102 Output +COM. Applicable model EX9-OET2, EX9-OEP2 –COM. EX9-OET1, EX9-OEP1 Option/Part No. Description Part no. Waterproof cap EX500-AWTS Cable with connector for output entry EX9-AC-7 Power block EX9-PE1 ® 60 Applicable model OET OEP PE1 Note Refer to page 20. Order separately: 10 pcs. Refer to page 23. Order separately. Refer to page 21. Order separately. Part no. Note Waterproof cap Refer to page 20. EX500-AWTS When ordering separately: 10 pcs. Power cable with connector EX9-AC-1 Refer to page 23, Order separately. EX600 Options Output Block Specifications EX9-OET1 Model EX9-OET2 40 mA or less Internal current consumption PNP output (–COM.) NPN output (+COM.) Power supply method Internal power supply method NPN output (+COM.) Integrated power supply method (Power block: supplied from EX9-PE1) 24 VDC Output device supply voltage Max. 42 mA/point (1.0 W/point) Max. 0.5 A/point (12 W/point) EX250 Output device supply current PNP output (–COM.) 2 points Number of outputs Yellow LED (Lights when power is turned ON.) Display Connector on the output device side Enclosure Operating temperature range Withstand voltage M12 connector (5 pins, plug) IP67 Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating, Stored: 35 to 85%RH (with no condensation) 1500 VAC for 1 min. between whole charging part and case Insulation resistance 10 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance 100 m/s2 in each X, Y, Z direction, 3 times (De-energized) Circular Connector Standard EX120 Operating humidity range CE marking, UL (CSA) Weight EX500 Output type Environmental resistance EX9-OEP2 M12 connector (5 pins) Output connector Output specification EX9-OEP1 Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring 120 g Power Block Specifications Output block (for high-wattage load) Connection block Connection block stations Power supply for output and internal control Power supply voltage Internal power consumption Output block: Max. 8 stations 22.8 to 26.4 VDC 20 mA or less Enclosure IP67 Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) Withstand voltage 1500 VAC for 1 min. between whole charging part and case Insulation resistance 10 MΩ or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance Standard Weight CE marking, UL (CSA) 120 g EX500-AWTS (1 pc.) Single Valve Sub-plate Accessory: Waterproof cap (for M12 connector socket) 100 m/s2 in each X, Y, Z direction, 3 times (De-energized) Valve Manifold Flat Ribbon Cable Specifications Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40°C, and do not bundle the cable.) Supply current Environmental resistance EX9-PE1 D-sub Connector Model 61 Manifold Specification Sheets ® Series SV EX500 Decentralized Serial Wiring Output Block Dimension Power Block Dimension Position indicator LED 80.3 72.6 Position indicator LED PWR PW Connector for output device connection 59.8 59.8 Power supply input connector (M12, 5 pins, plug) 22.2 43.2 (M12, 5 pins, plug) 43.2 Power supply connecor (unused) 21.2 22.2 21.2 21 21 26.7 26.7 We sell this product individually. Please place an order separately. You are requested to connect it to an SI unit and a valve manifold. When using the output block only (valve manifold is unused.), place an order for an end plate (!1 EX9-EA03) separately for connection. Refer to the separate technical instruction manual for connection, wiring, installation, optional goods and cable, etc. l o Cable with connector for output entry 52 M12 AC 030 7 Cable length (l) 010 030 1000 [mm] 3000 [mm] 5 2 1 3 4 Terminal no. 2 4 1 5 5 50 Connections l !0 Power cable with connector (for power block) 48.1 M12 010 030 050 1000 [mm] 3000 [mm] 5000 [mm] 5 1 2 4 3 Terminal no. 2 4 Socket connector pin arrangement Brown White Blue Black Gray 3 5 Connections R2 2x EA03 12.5 EX9 1 .3 66 !1 End plate Core wire colors 13.2 60 10 75 ® 6 18 ø6.4 AC 050 1 Cable length (l) 62 30 Brown White Blue Black Gray 3 Plug connector pin arrangement EX9 Core wire colors ø6.4 EX9 30 5 50 • Cassette base manifold: SS5V1-W16SAWD - Stations U D B 1in = 25.4mm C3, N1 N3 (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 4A 2B 4A 2B 4 59 45.5 4A 2B 35 2 P PE x PE 2B 29.2 52.7 1 P C2 4A E B 1 A 35 E 1 P 4A C2 4A 4A 4A 4 E B 2B 2B 2B 2B 35 2 P 1 X EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 8.4 A 18.1 35 22.3 28.6 23 12.6 10 With external pilot specification 46.7 11.8 E 13.5 EX500 (Pitch) P = 10.5 C1 C1 2-M12 U side (C6: 3.2) (N7: 7) SI unit 9.5 Circular Connector (4.9) One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side (L4) L3 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 26.2 36.9 35 42.3 58.4 PWR COM A B A B A A A A 5.5 A Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green Silencer (air discharge port) (with built-in silencer specification) ) L2 Valve Manifold Flat Ribbon Cable Specifications ( D-sub Connector 92.2 83.7 47.3 28.8 18 B B B B B 31.2 8 DIN rail holding screw 5 (Rail mounting hole pitch: 12.5) L1 (Station n) (Station 1) 63 48 19.7 Single Valve Sub-plate 7.5 (DIN rail dimension) 68.2 Light/Surge voltage suppressor Block separation lever L dimensions L n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 135.5 125 106.5 14.5 148 137.5 117 15.5 160.5 150 127.5 16.5 173 162.5 138 17.5 173 162.5 148.5 12.5 185.5 175 159 13.5 198 187.5 169.5 14.5 210.5 200 180 15.5 223 212.5 190.5 16.5 235.5 225 201 17.5 235.5 225 211.5 12 248 237.5 222 13 260.5 250 232.5 14 273 262.5 243 15 285.5 275 253.5 16 ® 63 Manifold Specification Sheets L1 L2 L3 L4 EX600 Dimensions: Series SV1000 for EX500 Decentralized Serial Wiring Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Series SV EX500 Decentralized Serial Wiring Dimensions: Series SV2000 for EX500 Decentralized Serial Wiring • Cassette base manifold: U D B SS5V2-W16SAWD - Stations 1in = 25.4mm C4, N3 N7 (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification 1 PE 1 P PE 29.2 52.7 C2 3/5 P 1 4A A 2B B 4A 4A 2B 4A 2B 4 2B E 12.5 34.6 31.5 15.9 67.5 53.9 2 E 3/5 2 P 1 C1 B B 42.3 B A PWRCOM B A 69.1 26.2 B 115.5 102.9 39.5 27.3 43.1 44.5 9.5 (5.3) (4.9) B 35 5.5 B Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( Silencer (air discharge port) (with built-in silencer specification) ) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) (Station 1) 19.7 71.5 56.5 7.5 (DIN rail dimension) 68.2 Light/Surge voltage supressor Block separation lever L dimensions L n L1 L2 L3 L4 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 148 137.5 122.5 13 173 162.5 138.5 17.5 185.5 175 154.5 15.5 198 187.5 170.5 14 210.5 200 186.5 12 235.5 225 202.5 16.5 248 237.5 218.5 15 260.5 250 234.5 13 285.5 275 250.5 17.5 298 287.5 266.5 16 310.5 300 282.5 14 323 312.5 298.5 12.5 348 337.5 314.5 17 360.5 350 330.5 15 373 362.5 346.5 13.5 ® 64 C1 2B 3/5 SI unit DIN rail holding screw P 2B E A 2B 4 A 2B One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 (L4) 8 A B 4A One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side A C2 4A U side A X 2-M12 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 L3 4A x 4A One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 A 18.8 3/5 48 11.8 23.5 E (Pitch) P = 16 17.5 Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Dimensions: Series SV1000 for EX500 Decentralized Serial Wiring N3 (-D) SS5V1-W10SAWD - Stations DB (S, R, RS) C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 13.5 EX500 With external pilot specification (Pitch) P = 10.5 46.9 18.3 14.1 8.4 8.6 11.8 PE A4 A B2 B2 B2 B2 35 B P 1 1 PE 4 19.7 24.6 43.2 A4 56.5 43 P A4 E 2 C2 A4 E A4 A4 A4 A E 35 2 C2 A4 P 23 9.5 4 B2 B2 B2 B2 35 B P 1 C1 1 C1 (L4) One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side (C6: 3.2) (N7: 7) 34.1 (4.9) SI unit 5.5 35 68.5 92.6 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( ) Valve Manifold Flat Ribbon Cable Specifications 4-ø4.3 (for mounting) 9.6 4.6 29.6 39.6 PWR COM A B A B A A A A B B B B B A 8 D-sub Connector 92.2 83 83.7 10.8 9.5 Circular Connector DIN rail holding screw (for DIN rail mounting) 35 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 EX120 L3 L5 X 2-M12 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 U side E x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 Silencer (air discharge port) (with built-in silencer specification) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) EX600 1in = 25.4mm C3, N1 U • Tie-rod base manifold: (Station 1) (7.5) L dimensions L n 3 4 5 6 7 8 9 10 11 12 13 14 15 16 135.5 125 102.6 16.5 63 148 137.5 113.1 17.5 73.5 148 137.5 123.6 12 84 160.5 150 134.1 13 94.5 173 162.5 144.6 14 105 185.5 175 155.1 15 115.5 198 187.5 165.6 16 126 210.5 200 176.1 17 136.5 210.5 200 186.6 12 147 223 212.5 197.1 13 157.5 235.5 225 207.6 14 168 248 237.5 218.1 15 178.5 260.5 250 228.6 16 189 273 262.5 239.1 17 199.5 273 262.5 249.6 11.5 210 ® 65 Manifold Specification Sheets L1 L2 L3 L4 L5 n: Stations 2 Single Valve Sub-plate 11.8 (for DIN rail mounting) 10 58.7 59.5 45.5 Light/Surge voltage suppressor Series SV EX500 Decentralized Serial Wiring Dimensions: Series SV2000 for EX500 Decentralized Serial Wiring U • Tie-rod base manifold: 1in = 25.4mm C4, N3 N7 (-D) SS5V2-W10SAWD - Stations DB (S, R, RS) -C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 16 17.5 46.5 X 2B 4 3/5 2 1 P 1 PE PE 20.6 44.1 4A 63.5 49.9 2B One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 A 3/5 E 1 P C2 4A 4A 4A 4A 4 E B 2B 2B 2B 2B 3/5 2 P 1 C1 D side 32 SI unit 9.5 (5.3) (4.9) 4A One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 P 2B x C1 4A E 2B 4-ø5.3 (for mounting) 4A (L4) L3 L5 B U side A 2-M12 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 3/5 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 E 30.6 25.2 11.9 9.2 15.8 11.8 C2 20.5 A ( DIN rail holding screw (for DIN rail mounting) 10.7 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green 35 68.5 102.9 109.4 B A A 5.5 B A 53.4 29.6 12.2 A PWRCOM B 115.5 97.5 B 5.4 B A B A B 8 ) Silencer (air discharge port) (with silencer specification) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) Light/Surge voltage suppressor (7.5) (for DIN rail mounting) 11.8 12 63.5 52.5 59.6 (Station 1) L dimensions L L1 L2 L3 L4 L5 ® 66 n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 148 137.5 118 15 80 160.5 150 134 13.5 96 185.5 175 150 18 112 198 187.5 166 16 128 210.5 200 182 14.5 144 223 212.5 198 12.5 160 248 237.5 214 17 176 260.5 250 230 15.5 192 273 262.5 246 13.5 208 285.5 275 262 12 224 310.5 300 278 16.5 240 323 312.5 294 14.5 256 335.5 325 310 13 272 360.5 350 326 17.5 288 373 362.5 342 15.5 304 Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Dimensions: Series SV3000 for EX500 Decentralized Serial Wiring 1in = 25.4mm C6, N7 N9 SS5V3-W10SAWD - Stations DB (S, R, RS) C8, (-D) C10, N11 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 21.3 48.6 23.5 EX500 With external pilot specification (Pitch) P = 20.5 18 11 1 B 4A 4A 4A 4A 2B 2B 2B 2B 4 E 2 76.8 60.3 P C2 35 A 35 1 P x PE 36 37.6 59.5 E EX250 E 2B B P C2 PE X 4A 35 A 1 4A 4A 2B 4 E 4A 2B 2B 2 P 36.1 13.5 11.6 11.8 35 1 C1 C1 U side One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 (L4) L3 L5 31.6 Circular Connector (5.1) (5.3) 6.5 DIN rail holding screw (for DIN rail mounting) 2-M12 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6, N7 ø8, N9 ø10, N11 D side EX120 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 9.5 SI unit 10.1 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( 35 68.5 A 5.5 B A A PWR COM B A 46.9 29.6 14.3 5 A ) Silencer (air discharge port) (with built-in silencer specification) L2 Valve Manifold Flat Ribbon Cable Specifications 4-ø5.3 (for mounting) A D-sub Connector 128.8 115.8 83.8 8 A 5 (Rail mounting hole pitch:12.5) L1 (Station n) (Station 1) (10) L dimensions n 3 4 5 6 7 8 9 10 11 12 13 14 15 16 160.5 150 135.1 12.5 97 185.5 175 155.6 15 117.5 210.5 200 176.1 17 138 223 212.5 196.6 13 158.5 248 237.5 217.1 15.5 179 273 262.5 237.6 17.5 199.5 285.5 275 258.1 13.5 220 310.5 300 278.6 16 240.5 323 312.5 299.1 12 261 348 337.5 319.6 14 281.5 373 362.5 340.1 16.5 302 385.5 375 360.6 12.5 322.5 410.5 400 381.1 14.5 343 435.5 425 401.6 17 363.5 448 437.5 422.1 13 384 ® 67 Manifold Specification Sheets L1 L2 L3 L4 L5 n: Stations 2 Single Valve Sub-plate 14.7 (for DIN rail mounting) 12 75 82.7 63.8 Light/Surge voltage suppressor L EX600 U • Tie-rod base manifold: Series SV EX500 Decentralized Serial Wiring Dimensions: Series SV4000 for EX500 Decentralized Serial Wiring • Tie-rod base manifold: U D B SS5V4-W10SAWD - Stations 1in = 25.4mm C8, N9 (S, R, RS) 02, 03, C10, N11 (-D) C12, • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 24 24 48.6 25 20 11 2 P 1 40.4 63.9 2 B 2 B 3/5 4 E 74.8 58.3 2 B 4 A 4 A 3 A E 1 B P 4 A 4 A 4 A 2 B 2 B C2 2 B 2 B 2 P C2 PE X PE x C1 Rc 1/4, 3/8 [4(A), 2(B) port] 1 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø8, N9 ø10, N11 ø12 U side C1 3/5 4 E 4 A 35.8 2 B 1 B P 4 A 35 4 A 3 A One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 E 14.5 13.7 11.8 2-M12 Rc 3/8 [1(P), 3(E) port] One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 D side (L4) L3 L5 A 5.5 35 B A A PWR COM B A 98.2 56.3 29.6 17.5 A 75 B A 9.5 B A 8 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( 68.5 81.7 B 164.7 148.2 B DIN rail holding screw (for DIN rail mounting) 13.3 [with Rc 1/4, 3/8] (5.4) 30.1 B 4-ø6.2 (for mounting) SI unit ) Silencer (air discharge port) (with built-in silencer specification) 5 L2 (Rail mounting hole pitch: 12.5) L1 (Station n) Light/Surge voltage suppressor L dimensions L n L1 L2 L3 L4 L5 ® 68 (10) 14.7 (for DIN rail mounting) 16.2 79.4 85.5 61.8 (Station 1) n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 173 162.5 145.6 13.5 109 198 187.5 169.6 14 133 223 212.5 193.6 14.5 157 248 237.5 217.6 15 181 273 262.5 241.6 15.5 205 298 287.5 265.6 16 229 323 312.5 289.6 16.5 253 348 337.5 313.6 17 277 373 362.5 337.6 17.5 301 385.5 375 361.6 12 325 410.5 400 385.6 12.5 349 435.5 425 409.6 13 373 460.5 450 433.6 13.5 397 485.5 475 457.6 14 421 510.5 500 481.6 14.5 445 Valve Manifold Common Specifications EX600 Serial Wiring with Input/Output Unit IP67 protection EX500 Series EX250 EX250 EX120 Tie-rod base Circular Connector Applicable series Tie-rod base manifold SV1000/SV2000/SV3000 D-sub Connector DeviceNet PROFIBUS-DP CC-Link As-i CANopen ControlNet Ethernet/IP Valve Manifold Flat Ribbon Cable Specifications • Number of inputs/outputs: 32 each Single Valve Sub-plate 69 Manifold Specification Sheets ® EX250 Serial Wiring with Input/Output Unit Series SV How to Order • Tie-rod base SS5V 1 – W10S1 QW – Enclosure IP67 specification SV1000 SV2000 SV3000 – Mounting Nil D Note) SI unit specification D0 QW NW VW TAW TBW TCW TDW ZCN YW ZEN 0 D3 ... For DeviceNet For PROFIBUS-DP For CC-Link For AS-I 8 in/8 out, 31 slave mode 2 isolated common type For AS-I 4 in/8 out, 31 slave mode 2 isolated common type For AS-I 8 in/8 out, 31 slave mode 1 isolated common type For AS-I 4 in/8 out, 31 slave mode 1 isolated common type For ControlINET For CANopen For Ethernet/IP Without SI unit D20 Direct mount DIN rail mount (with DIN rail) DIN rail mount (without DIN rail) For When a DIN rail 3 stations longer than the specified stations is required. (Specify a rail For longer than the 20 stations standard length.) ... Series 1 2 3 D – 05 U Note) In case of D0, only DIN rail fittings are attached. • Input blocks cannot be mounted without SI unit. • When the DIN rail is included without an SI unit, the DIN rail length will accommodate an SI unit and one input block. Input block stations Nil ... ... 1 Input block type None 1 station 8 8 stations Nil 1 2 3 Note) Without SI unit, the symbol is nil. Input block common specification Without input block M12: 2 inputs M12: 4 inputs M8: 4 inputs (3 pins) Nil N +COM -COM Note) Without SI unit, the symbol is nil. Stations 2 stations Note 02 ... ... Valve stations Double wiring specification 16 02 16 stations 2 stations 20 P, E port position Note 1) ... ... Symbol 20 stations U D B Note 2) Specified layout (Up to 32 solenoids possible.) Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 20 stations) Supply/Exhaust block assembly specification Nil S∗ R RS∗ Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer ∗ When the built-in silencer type is used, keep the exhaust port from coming in direct contact with water or other liquids. A, B port size (inch) A, B port size (metric) Symbol C3 C4 C6 C4 C6 C8 C6 C8 C10 M A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting A, B ports mixed P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 M A, B port ø1/8" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting A, B ports mixed ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. ® 70 P, E port Applicable series ø5/16" One-touch fitting SV1000 ø3/8" One-touch fitting SV2000 ø3/8" One-touch fitting SV3000 Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit How to Order Manifold Assemblies (Order Example) EX600 Example (SV1000) Manifold SS5V1-W10S1QW11ND-05B-C6 (1 set) EX500 Double solenoid SV1200-5FU (3 sets) Single solenoid SV1100-5FU (2 sets) SS5V1-W10S1QW11ND-05B-C6 ...... 1 set (manifold part no.) ∗ SV1100-5FU ......... 2 sets (single solenoid part no.) ∗ SV1200-5FU ......... 3 sets (double solenoid part no.) U de si EX250 Input block (M12: 2 inputs, 1 station) ns tio ta S D D D D D 3 2 1 EX120 D de si How to Order Solenoid Valves – 5 F – Circular Connector SV 1 1 0 0 Note) Available with manifold block for station additions. Refer to page 81. Series SV1000 SV2000 SV3000 Manual override Nil: Non-locking push type D-sub Connector 1 2 3 D: Slotted locking type Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. ∗ 4 position dual 3 port valves are applicable to Light/Surge voltage suppressor series SV1000 and SV2000 only. U R Pilot specification Nil R Valve Manifold Flat Ribbon Cable Specifications 1 2 3 4 5 A B C With light and surge voltage suppressor With surge voltage suppressor Internal pilot External pilot ∗ External pilot specification is not available for 4 position dual 3 port valves. Rated voltage 24VDC Single Valve Sub-plate 5 Back pressure check valve Nil K None Built-in ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Back pressure check valve is not ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. ® 71 Manifold Specification Sheets available for 3 position closed center and 3 position pressure center. Series SV EX250 Serial Wiring with Input/Output Unit Integrated serial wiring • Ease of mounting, and space-savings are achievable, integrating wiring by connector. Input/Output • Compatible with 32-digital outputs/inputs. Enclosure • IP67 compatible (IP40: compliant with ControlNet) How to Order SI Unit SI Unit Input block Output block Communication protocol SI unit Power block Input block Output block SI unit ® 72 EX250 S DN1 DN1 PR1 MJ2 AS3 AS5 AS7 AS9 CA1 CN1 Note) EN1 DeviceNet PROFIBUS-DP CC-Link AS-i (8in/8out 31Slave Mode, 2 power supply systems) AS-i (4in/4out 31Slave Mode, 2 power supply systems) AS-i (8in/8out 31Slave Mode, 1 power supply system) AS-i (4in/4out 31Slave Mode, 1 power supply system) CANopen ControlNet EtherNet/IP Note) The enclosure rating is IP40 for the SI unit compatible with ControlNet. Model Protocol EX250-SDN1 EX250-SPR1 EX250-SMJ2 EX250-SCA1 EX250-SCN1 EX250-SEN1 EX250-SAS3/5 EX250-SAS7/9 DeviceNet PROFIBUS-DP CANopen ControlNet EtherNet/IP AS-Interface (AS-i) Version 2.0 Errata 3 adapter class Release1.0 Version 2.11 Standard Address Mode 5 Mbps 10 M/ 100 Mbps 167 kbps Release 2.0 V0 Ver.1.10 CiA DS-301 V4.02 and CiA DS-401 Version Note 1) 125 k/250 k/ 500 kbps 9.6 k/19.2 k/ 45.45 k/93.75 k/ 187.5 k/500 kbps 1.5 M/3 M/ 6 M/12 Mbps 156 k/ 625 kbps 2.5 M/5 M/ 10 Mbps 10 k/20 k/ 50 k/125 k/ 250 k/500 k/ 800 kbps/ 1 Mbps Communication speed Power supply voltage Internal current consumption — 100 mA or less SAS3: 8 points SAS7: 8 points SAS5: 4 points SAS9: 4 points SAS3: max. 240 mA SAS5: max. 2120 mA NPN output (+COM.) Solenoid valve (single, double), Output block, Power block Note 6) 24 VDC IP67 IP40 IP67 Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) Withstand voltage 500 VAC for 1 min. between whole charging part and case Insulation resistance 10 M or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) 150 m/s2 in each X, Y, Z direction, 3 times (De-energized) Standard CE marking (CSA) Weight 250 g Tie-rod Note 4) 2 pcs. Note 1) Please note that the version is subject to change. Note 2) The EX250-SAS7/9 is powered by the single system spec., in which the communication power source is separeted into input, power supply for internal control, and/or for output. Note 3) The EX250-SAS7/9 is powered by the single system spec., that is separeted for use depending on the aggregated values of input/output supply power as shown below. (For details, refer to page xx.) EX250-SAS7 ··· Max.250 mA, EX250-SAS9 ··· Max.120 mA Note 4) When the SI unit is integrated into manifold, its tie-rod is also incorporated at the time of shipping. Note 5) For connected input equipment, refer to page 66. Note 6) For connected output equipment, refer to page 72. Maximum Transmission Distance Maximum transmission distance Single Valve Sub-plate Model Valve Manifold Flat Ribbon Cable Specifications Impact resistance Note 3) D-sub Connector Operating temperature range SAS3: max. 500 mA SAS5: max. 250 mA Max. 2.0 A Supply current Enclosure SAS3: 8 points SAS7: 8 points SAS5: 4 points SAS9: 4 points Circular Connector Connection block Note 3) PNP output (–COM.) 32 points Supply voltage Accessory — EX120 PNP output (–COM.) Number of outputs Environmental resistance 26.5 to 31.6 Vb Note 2) SAS3: 100 mA or less SAS7: 100 mA or less SAS5: 65 mA or less SAS9: 65 mA or less Max. 1.0 A Supply current Output — 24 VDC Supply voltage Output type 26.5 to 31.6 VDC 32 points (Based on input block connection) Note 5) Number of inputs Input Note 2) 22.8 to 26.4 VDC Power supply voltage 11 to 25 VDC Internal current consumption — 100 mA or less Power supply for output Power supply voltage Power supply for communication 26.5 to 31.6 VDC Note 2) 21.6 to 26.4 VDC EX250 Power supply for input and internal control EX500 CC-Link Applicable system EX600 SI Unit Specifications Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit ® 73 Manifold Specification Sheets 500 m (125 kbps), 250 m (250 kbps), 100 m (500 kbps) EX250-SDN1 23 km (Repeater required) EX250-SPR1 1200 m (156 kbps), 900 m (625 kbps), 400 m (2.5 Mbps), 160 m (5 Mbps), 100 m (10 Mbps) EX250-SMJ2 5000 m (10 kbps), 2000 m (20 kbps), 1000 m (50 kbps), 500 m (125 kbps), 250 m (250 kbps), 100 m (500 kbps), 50 m (800 kbps), 25 m (1 Mbps) EX250-SCA1 1000 m (Tap number: 2) EX250-SCN1 100 m (10/100 Mbps) EX250-SEN1 EX250-SAS3/5 300 m (when using a repeater) EX250-SAS7/9 Series SV EX250 Serial Wiring with Input/Output Unit SI Unit Dimensions / Parts Description EX250-SPR1 (PROFIBUS-DP) Position indicator LED EX250-SMJ2 (CC-Link) Position indicator LED Switch protective cover SI SI SETTINGS EX250 L H DIA PW PW(V) 64.4 64.4 0 RUN ADDRESS BF EX250 STATION NO. B RATE 78.9 PWR(V) MOD/NET 1 75.1 PWR(V) PWR x10 L RUN x1 L ERR EX250 Bus adapter Switch protective cover Switch protective cover Communication connector (M12, 5 pins, plug) LINK IN (M12, 4 pins, plug) LINK OUT (M12, 4 pins, socket) Communication connector (M12, 5 pins, socket, reverse key) Power supply connector (M12, 5 pins, plug) BUS PWR 59.8 59.8 BUS Power supply connector (M12, 5 pins, plug, reverse key) 59.8 Power supply connector (M12, 5 pins, plug, reverse key) PWR PWR Ground terminal 63 EX250-SCA1 (CANopen) Max.118 SI Position indicator LED 64.4 EX250-SDN1 (DeviceNet) Ground terminal 63 EX250-SCN1 (ControlNet) Ground terminal 63 EX250-SEN1 (EtherNet/IP) Position indicator LED Position indicator LED Position indicator LED SI UNIT Switch protective cover Communication connector (M12, 5 pins, plug) Power supply connector (M12, 5 pins, plug, reverse key) 1 0 SETTINGS Switch protective cover Power source connector (M12, 5 pins, plug, reverse key) Communication connector (BNC) Switch protective cover Communication connector (M12, 4 pins, socket, Type D) Power supply connector (M12, 5 pins, plug) - BUS BUS 59.8 59.8 A PWR PWR PWR Ground terminal 63 Ground terminal 63 AS-i EX250-SAS7/9 (1 power supply system) EX250-SAS3/5 (2 power supply systems) Position indicator LED Position indicator LED SI SI CLEAR HOLD ADDR2 EX250 PWR AUX IN COM -ERR -ERR SW HOLD ADDRESS SETTING ADDR1 ADDR2 EX250 75.1 ADDR1 64.4 CLEAR SW 64.4 IN COM -ERR -ERR ADDRESS SETTING 75.1 PWR AUX Switch protective cover Switch protective cover Communication connector (M12, 4 pins, plug) Communication connector (M12, 4 pins, plug) Connector for output device connection (M12, 4 pins, plug) 59.8 59.8 BUS BUS PWR 63 63 ® 74 64.4 X1 MS Ground terminal 78.9 64.4 64.4 EX250 SOL PWR MS NS PWR ADDRESS X10 A 63 - - - - 59.8 PWR(V) SELECT 77.6 CAN ADDRESS 75.1 PWR(V) PWR 1 0 Ground terminal Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit EX600 Specific Product Precautions Be sure to read this before handling. Please consult with SMC for applications outside the specifications. EX500 When one AS-i power supply system is used Caution EX250-SAS7 Internal current consumption Max. 100 mA Max. 65 mA Number of inputs 8 4 Number of outputs 8 4 Supply voltage 24 VDC Max. 240 mA Max. 120 mA Example) When EX250-SAS9 is used EX120 Supply current Note 2) Note 1) For communication power supply, use a power supply dedicated to AS-i. For details, please refer to instruction manuals provided by the respective manufacturers. Note 2) The AS-i circuit provides current to the internal parts of the SI unit and all connected equipment. Since there is a limit on the possible supply current to all connected equipment, select the equipment connected to the input/output device to stay within the possible supply current. EX250 Supplied from AS-i circuit, 26.5 to 31.6 VDC Note 1) Power supply voltage Input/output specification EX250-SAS9 Valve: VQC1100NY – 5 (low-wattage type of 0.5 W) x 4 pcs. The maximum possible supply current of EX250-SAS9 is 120 mA. Therefore, the possible supply current to the sensor is 120 [mA] – 84 [mA] = 36 [mA] Use of low-wattage type valves by minimizing the maximum number of simultaneous outputs, and low current consumption sensors (2-wire sensor, etc.) is recommended. D-sub Connector Maximum number of AS-i compatible input blocks SI unit specifications EX250-SAS5 EX250-SAS7 AS-i 4in/4out 31SlaveMode, 2 power supply systems AS-i 8in/8out 31SlaveMode, 1 power supply system AS-i 4in/4out 31SlaveMode, 1 power supply system M12/2 inputs 4 stations 2 M12/4 inputs 2 stations 3 M8/4 inputs 2 stations 1 M12/2 inputs 2 stations 2 M12/4 inputs 1 station 3 M8/4 inputs 1 station 1 M12/2 inputs 4 stations 2 M12/4 inputs 2 stations 3 M8/4 inputs 2 stations 1 M12/2 inputs 2 stations 2 M12/4 inputs 1 station 3 M8/4 inputs 1 station Single Valve Sub-plate EX250-SAS9 AS-i 8in/8out 31SlaveMode, 2 power supply systems Input block maximum stations 1 Valve Manifold Flat Ribbon Cable Specifications EX250-SAS3 Input block type Circular Connector 0.5 [W] 24 [V] x 4 [pcs.] = 48 [mA] (4 outputs simultaneously ON) 75 Manifold Specification Sheets ® Series SV EX250 Serial Wiring with Input/Output Unit How to Order Input Block Input Block Input block EX250 IE 1 Output block Block type SI unit 1 2 3 M12 connector, 2 inputs M12 connector, 4 inputs M8 connector, 4 inputs Power block Input block Output block SI unit Input Block Specifications Model EX250-IE1 Number of inputs Input specification 2 points 24 VDC Input device supply current Max. 30 mA/point Note 1) Approx. 8 mA Green LED (Illuminated when the power supply for the SI unit input is applied), Yellow LED (Illuminated when the input signal is turned on.) Display Connector on the input device side Enclosure Operating temperature range Operating humidity range Environmental resistance EX250-IE3 4 points Input device supply voltage Rated input current Withstand voltage M12 connector (4 pins, plug or 5 pins, plug) M8 connector (3 pins, plug) IP67 Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation) Operating, Stored: 35 to 85%RH (with no condensation) 500 VAC for 1 min. between whole charging part and case Insulation resistance 10 M or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance 150 m/s2, in each X, Y, Z direction, 3 times (De-energized) CE marking, UL (CSA) Standard 90 g Weight Accessory EX250-IE2 PNP/NPN input (switched using a switch) Input type Tie-rod Note 2) 2 pcs. Note 1) When the maximum inputs to the SI unit is reached by adding an input block, pay attention not to exceed the supply current for the SI unit input. Note 2) When the SI unit is integrated into manifold, its tie-rod is also incorporated at the time of shipping. ® 76 EX600 Input Block Dimensions / Parts Description EX250-IE1, EX250-IE2 Fuse Note) 21 NPN/PNP convertion switch 21 Position indicator LED Position indicator LED EX500 0 0 72.6 72.6 1 2 1 3 EX250 EX250-IE1 EX250-IE2 Fuse t 1 NPN SW PNP q r e w t 0V e Connector’s pin assignment for the input device connection (M12, 5 pins, socket) q r e w t Circular Connector Internal circuit 0 59.8 +24 V EX120 Connector for input device connection (M12, 5 pins, socket) w r EX250 EX250 q Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit E Circuit diagram: EX250-IE1 +24 V EX250-IE3 NPN SW PNP 21 NPN/PNP convertion switch Position indicator LED Internal circuit Fuse Note) 1 Valve Manifold Flat Ribbon Cable Specifications q r e w t 0 67.4 q r e w t D-sub Connector Fuse 2 3 0 VE EX250 Circuit diagram: EX250-IE2 +24 V Fuse e 59.8 1 2 3 q r e 0V Circuit diagram: EX250-IE3 ® 77 Manifold Specification Sheets Note) Fuse for overcurrent protection. If addressing the possible cause of a problem, even when the fuse is blown, it can be reinstated by replacing with a fuse as shown in options, page 81. q r e q r e r Connector’s pin assignment for the input device connection (M8, 3 pins, socket) q r e Single Valve Sub-plate 0 NPN SW PNP Internal circuit q Connector for input device connection (M8, 3 pins, socket) Series SV EX250 Serial Wiring with Input/Output Unit Options Example of connections Connection example of the SI unit compliant with DeviceNet t End plate (Input side) u Power block Connection example of the SI unit compliant with EtherNet/IP t End plate (Input side) y Output block y Output block SI unit SI unit Input block Input block e Waterproof cap e Waterproof cap q Communication connector i Cable with connector for output entry q Communication connector o Power cable with connector w Power cable with connector (for SI unit) Connection example of the SI unit compliant with AS-i w Power cable with connector (for SI unit) Connection example of the SI unit compliant with PROFIBUS-DP u Power block t End plate (Input side) u Power block y Output block t End plate (Input side) SI unit y Output block SI unit !1 End plate (Output side) Input block e Waterproof cap o Power cable with connector e Waterproof cap o Power cable with connector !0 AS-i power supply cable ® 78 w Power cable with connector (for SI unit) EX600 q Communication connector For DeviceNet type SI unit EX500 EX500 AC 050 DN ø7 M12 ø14.9 Cable length (l) 010 050 Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit 1000 [mm] 5000 [mm] 50 EX250 40.7 l Terminal no. 2 : DRAIN Red: V+ Black: V– White: CAN H Blue: CAN L 1 5 2 3 4 5 4 EX120 1 Core wire colors 3 Connections Circular Connector Socket connector pin arrangement For EtherNet/IP type SI unit RJ45 ø6.7 M12 EX9 AC 020 EN PSRJ D-sub Connector Cable length (l) 020 2000 [mm] 47.3 l 45 Connector specification PSRJ M12 plug (straight)⇔RJ-45 connector 3 1 Terminal no. 4 Plug connector pin arrangement 1 2 3 4 Terminal Core wire no. colors 1 2 3 4 5 6 7 8 White Orange White Pair Pair Green 1 2 3 4 5 6 7 8 Plug connector pin arrangement Shield Connections (Straight cable) Valve Manifold Flat Ribbon Cable Specifications 2 Single Valve Sub-plate 79 Manifold Specification Sheets ® Series SV EX250 Serial Wiring with Input/Output Unit Options w Power cable with connector (for SI unit) For PROFIBUS-DP, EtherNet/IP type SI unit M12 AP 050 S ø6 EX500 Cable length (l) 18 ø14.9 010 050 1000 [mm] 5000 [mm] 34 30 5 50 48 l 5 1 2 Terminal no. 3 Brown: 0 V (Solenoid valve power supply) White: 24 VDC +10%/–5% (Solenoid valve power supply) Blue: 0 V (Input and control power supply) Black: 24 VDC 10% (Input and control power supply) Gray: PE 1 2 4 Core wire colors 3 4 5 Socket connector pin arrangement Connections For the SI unit (except for PROFIBUS-DP, AS-i, EtherNet/IP) and power block EX9 l AC 050 1 48.1 M12 Cable length (l) 1000 [mm] 3000 [mm] 5000 [mm] ø6.4 010 030 050 30 5 50 Terminal no. 5 1 Core wire colors 2 Brown: 24 VDC (Output power supply) White: 0 V (Output power supply) Blue: 24 VDC (Input and internal control power supply) Black: 0 V (Input and internal control power supply) Gray: PE 1 2 4 3 3 4 Socket connector pin arrangement 5 Connections e Waterproof cap: M8, M12 connector (for socket) Use this on ports that are not being used for M8 and M12 connectors (socket). Use of this waterproof cap maintains the integrity of the IP65 enclosure. Note) Tighten the waterproof cap with the prescribed tightening torque. (For M8: 0.05 N•m, For M12: 0.1 N•m) EX500 AW 11 14 Connector type 10.8 14 ES M8 connector (for socket), 10 pcs. TS M12 connector (for socket), 10 pcs. M8 x 1 M12 x 1 6.6 M8 connector (for socket) ® 80 10.2 M12 connector (for socket) Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit EX600 r Replacement fuse Replacement fuse required when the fuse for the input block (EX250-IE) overcurrent protection is blown. EX9 FU05 EX500 EX9-FU05 Model Applicable model Fuse EX250-IE Rated current 0.5 A Rated insulation capacity 48 VAC/DC 50 A Fuse resistance value 0.36 EX250 t End plate (Input side) EX250-EA1 EX250 EA 1 64.4 Mounting specification Mounting hole for 2-M4 12.5 18 66 Accessory Hexagon socket head cap screw (M3 x 10): 2 pcs. 10 60 Circular Connector 13.2 D-sub Connector 75 18 Valve Manifold Flat Ribbon Cable Specifications EX250-EA2 64.4 12.5 66 10 Single Valve Sub-plate 60 18 M4 clamp screw 75 18 ® 81 Manifold Specification Sheets 13.2 Direct mounting DIN rail mounting EX120 1 2 Series SV EX250 Serial Wiring with Input/Output Unit Options y Output block / u Power block Output block Power block Features: • Able to retrofit to the valve manifold, using the unused points. • 2-output (M12 connector) • + common / – common are standardized. • Able to drive by 0.5 A per point. Input block Input block Output block Output block SI unit SI unit Power block How to Order Output Block EX9 How to Order Power Block OE T 1 EX9 Option/Part No. Output specification 1 2 PNP output (–COM.) NPN output (+COM.) Description Power supply type T P Internal power supply method (for low-wattage load) Integrated power supply method (for high-wattage load) Note) SI Unit Part No. SI unit part no. Output Applicable model –COM. EX9-OET1 EX9-OEP1 EX250-SMJ2 +COM. EX9-OET2 EX9-OEP2 Waterproof cap Power cable with connector EX9-AC-1 Option/Part No. Part no. EX500-AWTS Waterproof cap Cable with connector EX9-AC-7 for output entry EX9-PE1 Power block ® 82 Applicable model OET OEP Note Refer to page 18. EX500-AWTS Order separately: 10 pcs. included AS-i power supply cable EX250-SDN1 EX250-SPR1 EX250-SAS EX250-SCA1 EX250-SCN1 EX250-SEN1 Part no. Refer to page 18, Order separately. Cable with connector EX9-AC002-2 Refer to page 23, for between SI unit EX9-AC002-3 Order separately. and power block EX9-AC002-4 Note) Required to connect with a power block. Description PE1 Note Refer to page 18. Order separately: 10 pcs. included Refer to page 23. Order separately. Refer to page 20. Order separately. EX9-AC-5 Refer to page 24, Order separately. EX600 Output Block Specifications EX9-OET1 Model EX9-OET2 40 mA or less Internal current consumption PNP output (–COM.) NPN output (+COM.) NPN output (+COM.) 2 points Number of outputs Internal power supply method Power supply method Integrated power supply method (Power block: supplied from EX9-PE1) 24 VDC Output device supply voltage Max. 0.5 A/point (12 W/point) EX250 Max. 62 mA/point (1.5 W/point) Output device supply current Yellow LED (Lights when power is turned ON.) Display Connector on the output device side M12 connector (5 pins, plug) IP67 Enclosure Operating: 5 to 45º™C Stored: –20 to 60ºC (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) EX120 Operating temperature range 1500 VAC for 1 min. between whole charging part and case Withstand voltage Insulation resistance 10 M or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Standard 100 m/s2 in each X, Y, Z direction, 3 times (De-energized) Circular Connector Impact resistance CE marking, UL (CSA) Weight Accessory PNP output (–COM.) 120 g Tie-rod 2 pcs. Model Connection block stations Power supply voltage Output block: Max. 9 stations (excluding input blocks) Note) 22.8 to 26.4 VDC 20 mA or less Max. 3.1 A (When using with 3.0 to 3.1 A, the ambient temperature should not exceed 40C, and do not bundle the cable.) Enclosure IP67 Operating temperature range Operating: 5 to 45C Stored: –20 to 60C (with no freezing and condensation) Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation) Withstand voltage 1500 VAC for 1 min. between whole charging part and case Insulation resistance 10 M or more (500 VDC Mega) between whole charging part and case Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized) Impact resistance 100 m/s2 in each X, Y, Z direction, 3 times (De-energized) CE marking, UL (CSA) Standard Tie-rod Waterproof cap (for M12 connector socket) Single Valve Sub-plate 120 g Weight Valve Manifold Flat Ribbon Cable Specifications Internal power consumption Supply current Accessory EX9-PE1 Output block (EX9-OEP) Connection block Environmental resistance D-sub Connector Power Block Specifications Power supply for output and internal control EX500 Output type Environmental resistance EX9-OEP2 M12 connector (5 pins) Output connector Output specification EX9-OEP1 Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit 2 pcs. 1 pc. (EX500-AWTS) Note ) The total number of connectable input/output/power block to the EX250 series SI unit (except for AS-i compliant) is 10 stations at the maximum. 83 Manifold Specification Sheets ® Series SV EX250 Serial Wiring with Input/Output Unit Options Output Block Dimension Power Block Dimension Position indicator LED 80.3 72.6 Position indicator LED PWR 21.2 59.8 Power supply connecor (M12, 5 pins, socket) 21.2 Connector for output device connection 59.8 43.2 22.2 Power supply input connector (M12, 5 pins, plug) 22.2 43.2 (M12, 5 pins, socket) 21 21 26.7 26.7 Circuit Diagram EX9-OET2 Output block Internal circuit 24 VDC LED0 Connector for solenoid Connector for SI unit valve connection connection LED1 0 4 OUT1 24 VDC LED0 2 1 OUT0 Output block +COM 5 1 3 2 1 Connector for solenoid valve connection 5 3 4 Internal circuit +COM SI unit Overcurrent protection Overheat protection SI unit Connector for solenoid valve connection LED1 Connector for SI unit connection Overcurrent protection Overheat protection EX9-OET1 0 1 OUT0 4 OUT1 2 5 1 4 3 2 5 1 Connector for solenoid valve connection 3 –COM GND +COM GND EX9-OEP2 Output block +COM LED0 Internal circuit 2 3 1 5 1 4 LED1 Connector for SI unit connection Connector for power block connection E SI unit Power block Output block +COM OUT0 OUT1 –COM 2 1 LED0 0 2 5 4 3 2 1 5 4 3 Connector 1 for solenoid valve connection Internal circuit Power block Overcurrent protection Overheat protection SI unit 3 5 1 1 4 LED1 Connector for SI unit connection E Connector for power block connection Overcurrent protection Overheat protection EX9-OEP1 OUT0 OUT1 +COM 2 1 0 5 4 3 2 1 1 5 4 3 Connector for solenoid valve connection GND 24 VDC 0 VDC GND 24 VDC 0 VDC EX9-PE1 Power block 0 1 4 1 2 5 2 5 3 3 1 4 E Connector for output block connection Connector for SI unit connection COM 24 VDC 0 VDC ® 84 We sell this product individually. Please place an order separately. You are requested to connect it to an SI unit and a valve manifold. When using the output block only (valve manifold is unused.), place an order for an end plate (!1 EX9-EA) separately for connection. Refer to the separate technical instruction manual for connection, wiring, installation, optional goods and cable, etc. 52 M12 AC 030 7 010 030 1000 [mm] 3000 [mm] 5 2 Terminal no. 1 2 3 4 4 Core wire colors 1 5 50 Brown White Blue Black Gray 3 5 Plug connector pin arrangement 30 EX500 Cable length (l) ø6.4 EX9 EX600 l i Cable with connector for output entry Connections EX250 Note) Wiring to the output devices differs depending on the output style of the output block. For details, please refer to the technical documentation for the output block. o Power cable with connector EX9-AC002-2 200 52 M12 SI unit type 2 1 3 4 Terminal no. Brown White Blue Black Gray 1 2 3 4 5 1 2 3 4 5 5 1 4 2 3 Socket connector pin arrangement D-sub Connector Plug connector pin arrangement Terminal no. Connections EX9-AC002-3 200 52 M12 2 1 3 4 Plug connector pin arrangement Terminal no. Terminal no. Brown White Blue Black Gray 1 2 3 4 5 1 2 3 4 5 5 M12 1 2 4 3 Valve Manifold Flat Ribbon Cable Specifications 5 48.1 ø6.4 4 5 Socket connector pin arrangement Connections EX9-AC002-4 200 52 5 2 1 4 Plug connector pin arrangement Terminal no. 1 2 3 4 5 M12 Terminal no. 1 2 1 2 3 4 4 3 Brown White Socket connector pin arrangement Connections ® 85 Manifold Specification Sheets 3 48.1 Single Valve Sub-plate M12 ø6.4 3 EX250-SDN1 EX250-SMJ2 Compliant EX250-SCA1 EX250-SCN1 EX250-SPR1 Compliant EX250-SEN1 EX250-SAS3/5 Compliant M12 Circular Connector 2 48.1 ø6.4 2 EX120 Connects between the power supply connector for the power block and the SI unit power supply connector, bridging the external power supply, which is supplied with the power block, to the SI unit. EX9 AC002 Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit Series SV EX250 Serial Wiring with Input/Output Unit Options !0 AS-i power cable Cable connecting between AS-i power supply line (for external devices) branch connector (M12) and the power block’s power supply input connector. l EX9 AC 010 5 52 48.1 M12 ø6.4 M12 Cable length (l) 010 1000 [mm] 030 3000 [mm] 050 5000 [mm] 5 1 2 4 Terminal no. 3 Plug connector pin arrangement Terminal no. Brown White 1 2 3 4 5 1 2 3 4 2 1 3 4 Socket connector pin arrangement Connections !1 End plate (Output side) The plate connected on the output block side in order to connect or fix between the SI unit and the input/output/power block when the valve manifold is not used. EX9 EA 03 Mounting specification 03 Direct mounting 04 DIN rail mounting EX9-EA03 EX9-EA04 66 Mounting hole for 2-M4 12.5 12.5 66 10 13.2 13.2 60 60 10 6 18 75 75 ® 86 6 18 EX600 How to Increase Input/Output Blocks, Procedure Drawing Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit EX500 u y EX250 t EX120 q e w Circular Connector r D-sub Connector Parts List Description Part no. Note 1 SI unit EX250-S For details, refer to page 10. 2 Input block (M12, 2 inputs) EX250-IE1 PNP/NPN switchable 3 Input block (M8, 4 inputs) EX250-IE3 PNP/NPN switchable 4 End plate (Input side) EX250-EA1 EA2: DIN rail mounting 5 Output block (For low-wattage load) EX9-OET 1: PNP output, 2: NPN output 6 Power block EX9-PE1 For EX9-OEP 7 Output block (For high-wattage load) EX9-OEP 1: PNP output, 2: NPN output Valve Manifold Flat Ribbon Cable Specifications No. How to increase the input block, and output block (power block) Increased section: Input block ······················· Between the left side of the SI unit and the end plate Output (power) block ······· Between the right side of the SI unit and the valve , paying attention to avoid the gap between eack block. ∗ In the case of the DIN rail manifold, prepare the DIN rail long enough to ensure the extended length, because the length of the manifold is increased by a 21 mm per block addition. Please contact SMC for the DIN rail's part number and its specifications. ® 87 Manifold Specification Sheets r Fix by loosening the hexagon socket head cap screw Single Valve Sub-plate q Loosen the hexagon socket head cap screws (2 locations) which are fixing the end plate of the valve manifold. w Separate the section to be installed additionally. e Add and increase the attached tie-rod (2 pcs per block) to the increased block respectively and pass through a block by the tie-rod. Series SV EX250 Serial Wiring with Input/Output Unit Dimensions: Series SV1000 for EX250 Serial Wiring with Input/Output Unit SS5V1-W10S1D - Stations • Tie-rod base manifold: U D B 1in = 25.4mm C3, N1 N3 (-D) (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. (With 2 input blocks) With external pilot specification 46.5 16.5 (Pitch) P = 10.5 M3 M12 14.1 8.4 9.5 8.6 18.3 13.5 A E 35 56.5 43 A4 2 2 B2 B2 B P 1 2 A4 A4 A4 A4 A 35 E 35 2 2 1 P 1 B2 B2 B2 B2 B 1 P 1 BUS BUS 0 0 DIN rail holding screw (for DIN rail mounting) Input block SI unit End plate assembly 8 A B ( Manual override Press and turn for the locking type. 9.6 4.6 29.6 39.6 5.5 35 66 92.6 B B (4.9) (C6: 3.2) (N7: 7) B B B A D side 5.5 B A PE 92.2 83 83.7 10.8 PE A 0 E PWR A 1 B2 3 A 0 B2 1 3 A 1 P 4 17.7 A4 42.7 A4 DIN rail holding screw (for DIN rail mounting) 2 A4 35 24.6 23 4 E L7 X One-touch fitting One-touch fitting [PE: Pilot EXH port] [X: External pilot port] Applicable tubing O.D.: ø4 Applicable tubing O.D.: ø4 N3 N3 (L5) L6 PWR M8 L4 U side 3 x One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 3 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 4-ø4.3 (for mounting) ) 4(A) port side: Orange 2(B) port side: Green L3 2-M4 (for mounting) 21 63 18 L2 5 Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) L1 (Station n1) Light/Surge voltage suppressor (Station 1) n1 = Valve stations n2 = Input block stations (Station n2) L2 = L1 – 10.5 L3 = 10.5 x n1 + 53 L4 = L3 + 81 + 21 x n2 L5 = (L1 – L4)/2 L6 = 10.5 x n1 + 42 L7 = 21 x n2 + 81 (7.5) 11.8 (for DIN rail mounting) 10 60 59.5 45.5 (Station 1) (mm) L1: DIN rail overall length Valve stations (n1) Input block 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 185.5 210.5 223 248 273 285.5 310.5 335.5 348 198 210.5 235.5 260.5 273 298 323 348 360.5 210.5 223 248 273 285.5 310.5 335.5 348 373 210.5 235.5 260.5 273 298 323 348 360.5 385.5 223 248 273 285.5 310.5 335.5 348 373 398 235.5 260.5 273 298 323 348 360.5 385.5 410.5 248 273 285.5 310.5 335.5 348 373 398 410.5 260.5 273 298 323 348 360.5 385.5 410.5 423 273 285.5 310.5 335.5 348 373 398 410.5 435.5 273 298 323 348 360.5 385.5 410.5 423 448 285.5 310.5 335.5 348 373 398 410.5 435.5 460.5 298 323 348 360.5 385.5 410.5 423 448 473 310.5 335.5 348 373 398 410.5 435.5 460.5 473 323 348 360.5 385.5 410.5 423 448 473 485.5 335.5 348 373 398 410.5 435.5 460.5 473 498 348 360.5 385.5 410.5 423 448 473 485.5 510.5 348 373 398 410.5 435.5 460.5 473 498 523 360.5 385.5 410.5 423 448 473 485.5 510.5 535.5 373 398 410.5 435.5 460.5 473 498 523 535.5 Stations (n2) 0 1 2 3 4 5 6 7 8 ® 88 Valve Manifold Common Specifications Series SV EX250 Serial Wiring with Input/Output Unit Dimensions: Series SV2000 for EX250 Serial Wiring with Input/Output Unit SS5V2-W10S1D - Stations U D B C4, N3 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. M12 11.9 9.2 17.7 42.7 P 1 P BUS 63.5 49.9 3/5 2 0 1 P 1 0 0 PE End plate assembly Input block B B B B B 17.4 5.5 35 66 102.9 109.4 (5.3) 4 2 B (4.9) 4 A B 2 B 3/5 2 1 B 4 A 4 2 B A PE 2 B 4 A 2 B A 1 P 2 B 4 A 2 B 53.4 29.6 12.2 4 A E B BUS 4 A 3/5 2 B 115.5 97.5 A E 4 A E B 1 PWR 4 A 3/5 A 1 E A 2 A PWR A 2- M4 (for mounting) Circular Connector A D side EX120 A EX250 8 [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 5.5 L7 SI unit X One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 One-touch fitting (L5) L4 L6 x 0 3 2 One-touch fitting M8 [4(A), 2(B) port] One-touch fitting Applicable tubing O.D.: ø4, N3 [1(P), 3/5(E) port] ø6, N7 Applicable tubing O.D.: ø10 ø8, N9 N11 U side 9.5 1 3 2 30.6 25.2 15.8 EX500 With external pilot specification 2 M3 3 46.5 16.5 (Pitch) 20.5 17.5 P = 16 3 (With 2 input blocks) 4-ø5.3 (for mounting) 1in = 25.4mm N7 (-D) (S, R, RS) C6, C8, N9 5.4 Manual override 4(A) port side: Orange 2(B) port side: Green L3 63 21 D-sub Connector DIN rail holding screw (for DIN rail mounting) and turn for ( Press the locking type. ) Silencer (air discharge port) (with built-in silencer specification) 18 L2 5 (Rail mounting hole pitch: 12.5) L1 (Station 1) (Station 1) (Station n2) n1 = Valve stations n2 = Input block stations L2 = L1 – 10.5 L3 = 16 x n1 + 60 L4 = L3 + 81 + 21 x n2 L5 = (L1 – L4)/2 L6 = 16 x n1 + 48 L7 = 21 x n2 + 81.5 12 60 63.5 52.5 Light/Surge voltage suppressor (7.5) 11.8 (for DIN rail mounting) Valve Manifold Flat Ribbon Cable Specifications DIN rail holding screw (for DIN rail mounting) (Station n1) L1: DIN rail overall length (mm) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 198 223 248 260.5 285.5 310.5 323 348 373 223 235.5 260.5 285.5 298 323 348 360.5 385.5 235.5 260.5 273 298 323 335.5 360.5 385.5 398 248 273 298 310.5 335.5 360.5 373 398 423 260.5 285.5 310.5 335.5 348 373 398 410.5 435.5 285.5 298 323 348 360.5 385.5 410.5 435.5 448 298 323 335.5 360.5 385.5 398 423 448 460.5 310.5 335.5 360.5 373 398 423 435.5 460.5 485.5 335.5 348 373 398 410.5 435.5 460.5 473 498 348 373 385.5 410.5 435.5 448 473 498 510.5 360.5 385.5 410.5 423 448 473 485.5 510.5 535.5 373 398 423 435.5 460.5 485.5 510.5 523 548 398 410.5 435.5 460.5 473 498 523 535.5 560.5 410.5 435.5 448 473 498 510.5 535.5 560.5 573 423 448 473 485.5 510.5 535.5 548 573 598 448 460.5 485.5 510.5 523 548 573 585.5 610.5 460.5 485.5 498 523 548 560.5 585.5 610.5 623 473 498 510.5 535.5 560.5 585.5 598 623 648 485.5 510.5 535.5 548 573 598 610.5 635.5 660.5 stations (n2) 0 1 2 3 4 5 6 7 8 ® 89 Manifold Specification Sheets 2 Single Valve Sub-plate Valve stations (n1) Input block EX600 • Tie-rod base manifold: Series SV EX250 Serial Wiring with Input/Output Unit Dimensions: Series SV3000 for EX250 Serial Wiring with Input/Output Unit • Tie-rod base manifold: SS5V3-W10S1D - Stations C6, N7 With external pilot specification 4A 4A 4 E 35 17.7 76.8 60.3 4A 1 BUS 0 P 1 B 2B 2B 2B 2B 2 P PE PE X 1 3 2 3 PWR E 2 1 4A 35 A 2B B BUS 0 4A 4A 4 E 4A 35 1 0 P 1 2B X 2B 2B 2 (5.1) L7 SI unit 5.5 DIN rail holding screw (for DIN rail mounting) Input block P 1 End plate assembly B B B B 14.3 B A A A A 5 16.8 B 46.9 29.6 A 128.8 115.8 83.8 A 5.5 35 66 128.8 B 8 A ( 4-ø5.3 (for mounting) Manual override Press and turn for the locking type. 2-M4 (for mounting) ) 4(A) port side: Orange 2(B) port side: Green L3 63 18 21 L2 5 Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) L1 (Station 1) (Station n1) Light/Surge voltage suppressor (Station 1) (Station n2) L2 = L1 – 10.5 L3 = 20.5 x n1 + 70.5 L4 = L3 + 81 + 21 x n2 L5 = (L1 – L4)/2 L6 = 20.5 x n1 + 56 L7 = 21 x n2 + 83.5 (10) 14.7 (for DIN rail mounting) 12 60 82.7 63.8 n1 = Valve stations n2 = Input block stations (mm) L1: DIN rail overall length Valve stations (n1) Input block 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 223 248 260.5 285.5 310.5 323 348 373 385.5 248 260.5 285.5 310.5 323 348 373 385.5 410.5 260.5 285.5 310.5 323 348 373 385.5 410.5 435.5 285.5 310.5 323 348 373 385.5 410.5 435.5 448 298 323 348 373 385.5 410.5 435.5 448 473 323 348 360.5 385.5 410.5 435.5 448 473 498 348 360.5 385.5 410.5 423 448 473 498 510.5 360.5 385.5 410.5 423 448 473 485.5 510.5 535.5 385.5 410.5 423 448 473 485.5 510.5 535.5 548 410.5 423 448 473 485.5 510.5 535.5 548 573 423 448 473 485.5 510.5 535.5 548 573 598 448 473 485.5 510.5 535.5 548 573 598 610.5 473 485.5 510.5 535.5 548 573 598 610.5 635.5 485.5 510.5 535.5 548 573 598 610.5 635.5 660.5 510.5 535.5 548 573 598 610.5 635.5 660.5 673 535.5 548 573 598 610.5 635.5 660.5 673 698 548 573 598 610.5 635.5 660.5 673 698 723 573 585.5 610.5 635.5 660.5 673 698 723 735.5 585.5 610.5 635.5 648 673 698 723 735.5 760.5 stations (n2) 0 1 2 3 4 5 6 7 8 ® 90 0 4A One-touch fitting One-touch fitting [X: External pilot port] [PE: Pilot EXH port] Applicable tubing O.D.: ø6 Applicable tubing O.D.: ø6 N7 N7 (L5) D side L4 L6 (5.3) 35 A U side E M8 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6, N7 ø8, N9 ø10, N11 1 42.7 PWR One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 3 13.5 11.6 18 11 2 M12 3 M3 2 46.5 16.5 (Pitch) P = 20.5 23.5 21.3 DIN rail holding screw (for DIN rail mounting) 1in = 25.4mm N9 (-D) (S, R, RS) C8, C10, N11 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. (With 2 input blocks) 37.6 36.1 U D B Valve Manifold Common Specifications EX600 Dedicated Output Serial Wiring EX500 Series EX120 EX250 EX120 Tie-rod base Circular Connector Cassette base Applicable series Cassette base manifold SV1000/SV2000 D-sub Connector Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 • Number of outputs: 16 Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 91 Manifold Specification Sheets ® EX120 Dedicated Output Serial Wiring Series SV How to Order Mounting Series 1 2 3 4 D D0 Note) D3 … SV1000 SV2000 SV3000 SV4000 D16 Direct mount DIN rail mount (with DIN rail) DIN rail mount (without DIN rail) For 3 stations When a DIN rail longer than the specified stations is required. (Specify a rail longer than the For 16 stations standard length.) … Nil Note) In case of D0, only DIN rail fittings are attached. • Tie-rod base SS5V 1 – 10S3 A D – 05 U – – – – • Cassette base SS5V 1 – 16S3 A D – 05 U Series DIN rail length SV1000 SV2000 Nil … 3 SI unit specification OMRON Corporation: SYSBUS Wire System SHARP Corporation: Satellite I/O Link System Matsushita Electric Works: MEWNET-F System NKE Corporation: Uni-wire System (16 outputs) G Rockwell Automation: Remote I/O (RIO) System H J1 J2 K Q R1 R2 U V NKE Corporation: Uni-wire H System SUNX Corporation: S-LINK System (16 outputs) SUNX Corporation: S-LINK System (8 outputs) Fuji Electric Co., Ltd.: T Link Mini System DeviceNet, OMRON Corporation: CompoBus/D OMRON Corporation: CompoBus/S (16 outputs) OMRON Corporation: CompoBus/S (8 outputs) JEMANET (JPCN-1) Mitsubishi Electric Corporation: CC-Link ... C D E F1 Note Note 1) Double wiring specification 08 8 stations 02 2 stations ... Mitsubishi Electric Corporation: MELSECNET/MINI-S3 Data Link System ... B 16 Valve stations Symbol Stations 02 2 stations ... 0 A∗ Specification Without SI unit General purpose type: Series EX300 Symbol Standard length For 3 stations Specify a rail longer than the standard For 16 stations length. … 1 2 16 16 stations Note 2) Specified layout (Up to 16 solenoids possible.) • Since J2 and R2 type SI units have 8 outputs, note that up to 8 solenoids can be accommodated. • This also includes the number of blanking plate assemblies. Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) P, E port position U D B ∗ For the general purpose type, a transmission unit is required on the CPU side. U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 16 stations) Supply/Exhaust block assembly specification Nil S R RS Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer SI unit part numbers Symbol A∗ B C D E F1 G Specification For SS5V-S3 General purpose: Series EX300 EX320-S001 Mitsubishi Electric Corporation: EX120-SMB1 MELSECNET/MINI-S3 Data Link System OMRON Corporation: SYSBUS Wire System EX120-STA1 SHARP Corporation: Satellite I/O Link System EX120-SSH1 Matsushita Electric Works: MEWNET-F System EX120-SPA1 NKE Corporation: Uni-wire System (16 outputs) EX120-SUW1 Rockwell Automation: Remote I/O (RIO) System EX120-SAB1 Symbol H J1 J2 K Q R1 R2 U V Specification For SS5V-S3 NKE Corporation: Uni-wire H System EX120-SUH1 SUNX Corporation: S-LINK System (16 outputs) EX120-SSL1 SUNX Corporation: S-LINK System (8 outputs) EX120-SSL2 Fuji Electric Co., Ltd.: T Link Mini System EX120-SFU1 DeviceNet, OMRON Corporation: CompoBus/D EX120-SDN1 OMRON Corporation: CompoBus/S (16 outputs) EX120-SCS1 OMRON Corporation: CompoBus/S (8 outputs) EX120-SCS2 JEMANET (JPCN-1) EX120-SJN1 Mitsubishi Electric Corporation: CC-Link EX120-SMJ1 ∗ Refer to pages 94 through 96 for terminal LED descriptions and cable wiring, etc., for each SI unit. ® 92 EX600 How to Order Manifold Assemblies (Order Example) Example (SV1000) Double solenoid Manifold SS5V1-16S3AD-06B-C6 (1 set) Valve Manifold Common Specifications Series SV EX120 Dedicated Output Serial Wiring SV1200-5FU (2 sets) Single solenoid EX500 SV1100-5FU (4 sets) U SS5V1-16S3AD-06B-C6 ............ 1 set ( manifold part no.) de si ∗ SV1100-5FU ......... 4 sets (single solenoid part no.) ∗ SV1200-5FU ......... 2 sets (double solenoid part no.) ns tio ta S D D D D EX250 D D 3 2 1 D de si EX120 How to Order Solenoid Valves SV 1 1 0 0 – 5 F – Note) Available with manifold block for station additions. Refer to pages 77 and 81. 1 2 3 4 Circular Connector Series Manual override SV1000 SV2000 SV3000 SV4000 Nil: Non-locking push type D: Slotted locking type Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Rated voltage 5 Pilot specification Nil R Internal pilot External pilot 24VDC Symbol With light and surge voltage suppressor With surge voltage suppressor Nil K None Built-in ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. A, B port size (inch) P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 ø12 One-touch fitting G 3/8 SV4000 N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M A, B port ø1/8" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 A, B ports mixed P, E port Applicable series ø5/16" One-touch fitting SV1000 ø3/8" One-touch fitting SV2000 ø3/8" One-touch fitting SV3000 ø3/8" One-touch fitting NPT 3/8 SV4000 NPTF 3/8 ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. ® 93 Manifold Specification Sheets Rc 3/8 Symbol Single Valve Sub-plate C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 A, B ports mixed U R Back pressure check valve ∗ External pilot specification is not available for 4 position dual 3 port valves. A, B port size (metric) Light/Surge voltage suppressor Valve Manifold Flat Ribbon Cable Specifications ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. D-sub Connector 1 2 3 4 5 A B C Series SV EX120 Dedicated Output Serial Wiring The serial transmission system reduces wiring work, while minimizing wiring and saving space. Maximum 16 stations (For 9 stations or more, indicate on a manifold specification sheet.) Type B Mitsubishi Electric Corporation MELSECNET/MINI-S3 Data Link System Type A Series EX300 de si Terminal block LED description U D D ns tio ta S D D D D 3 2 1 D de si • Stations are counted from the D side. maximum of 16 solenoids is possible (16 stations with single solenoids). •A Specification 24VDC ±10% A, B, D, E, F1, G, J1, Current consumption 0.1A J2, K, R1, R2, H, U, V (Inside unit) 0.3A C, Q Note Item External power supply STATION NO. ADDRESS NO. POWER RUN SD RD ERR RUN TRD ERR X 10 24V 0V S1 S2 SG R1 R2 FG Description ON for data reception LED name TRD X1 24V 0V SDA SDB SG RDA RDB FG RUN/ERR Blinks for normal data reception, ON for abnormal LED name Description ON for power supply Input POWER ON for normal data traffic with master unit RUN ON during data reception RD ON during data transmission SD ON for data reception error, OFF when normal ERR • Connection to T unit PLC manufacturer's I/O • MELSECNET/MINI-S3 Data Link System card enables serial transmission. Master unit: AJ71PT32-S3 EX300-TMB1 ... for Mitsubishi Electric Corporation AJ71T32-S3 EX300-TTA1 ... for OMRON Corporation A1SJ71PT32-S3 EX300-TFU1 ... for Fuji Electric Co., Ltd. • 16 outputs, occupying two stations EX300-T001 ... General purpose ∗ Each T unit has 32 control points. • 16 outputs SI manifold solenoid valve Cable wiring T unit OB unit S1 S2 SG 24V 0V S1 S2 R1 R2 SG FG 24V 0V SI unit S1 S2 R1 R2 SG FG 24V 0V ∗ SI unit ∗ Terminal block LED description Note ∗ POWER 1 STATION NO. TERM. RUN ERR R.SET HOLD SDA SDB RDA RDB SG FG Type E Matsushita Electric Works MEWNET-F System ADDRESS NO. DIP SW. T/R ERR Remote I/O unit SDA SDB RDA RDB SG FG ∗ Ground either the reception side or the transmission side of the shielding wire shield. Type D SHARP Corporation Satellite I/O Link System Type C OMRON Corporation SYSBUS Wire System Remote I/O unit SDA SDB RDA RDB SG FG S1 S2 R1 R2 SG FG 24V 0V ∗ Ground either the reception side or the transmission side of the shielding wire shield. RUN Master unit POWER TERM. COMM. ALARM 0 X1 X 10 24V 0V LED name RUN T/R ERR + – + – FG 24V 0V L1 Description ON when transmission is normal and PLC is in operation mode Blinks when transmission is normal ON when transmission is abnormal • SYSBUS Wire System Master unit: Type C500-RM201 Type C200H-RM201 • 16 outputs L2 SG L1 24V 0V L2 FG LED name Description ON when power supply is ON POWER RUN ON when power is ON and slave unit operates normally ERR ON for abnormal slave unit switch setting, abnormal communication, master unit PLC stopped and defective slave unit R.SET HOLD ON for master unit control input LED name POWER COMM. ALARM + – FG + OFF ON – FG Description ON when power supply is ON Blinks during data transmission/reception ON for unit abnormality, blinks for station no. setting error • MEWNET-F System Master unit: AFP3740, AFP3742 AFP5740, AFP5742 • 16 outputs • Satellite I/O Link System Master unit: ZW-31LM JW-31LM, JW-31LMH JW-23LM, JW-23LMH • 16 outputs Cable wiring a) 2 wire type Wiring does not include signal ground line (SG). Master unit SI unit SI unit + – + – + – FG + – + – FG 24V 0V 24V 0V Class 3 ground Class 3 ground ZW-31LM Master unit L1 L2 SG SHIELD FG Class 3 ground ® Slave unit 03 L1 L2 SG SHIELD Slave unit 75 L1 L2 SG SHIELD L1 L2 SG SHIELD Twisted pair wire with shield Class 3 ground Class 3 ground Class 3 ground b) 3 wire type Wiring does not include signal ground line (SG). ZW-31LM Master unit L1 L2 SG SHIELD FG Class 3 ground 94 Slave unit 01 Slave unit 01 Slave unit 03 L1 L2 SG SHIELD Twisted pair wire with shield Class 3 ground L1 L2 SG SHIELD Class 3 ground Slave unit 75 L1 L2 SG SHIELD Class 3 ground Master unit + – FG + – SI unit + – FG + – FG 24V 0V Class 3 ground SI unit + – FG + – FG 24V 0V Class 3 ground DIP SW 2 DIP SW. 1 POWER SEND POWER COM ERROR 0 POWER SEND SERIAL UNIT OFF 24V 0V D G D G 24V 0V 24V 0V Description ON for power supply input (ON when normal, flickers when voltage drops) LED name POWER Transmission indication: Blinks when normal, OFF or ON when abnormal SEND • Uni-wire System Send unit: SD-120 L1 L2 SHIELD L1 L2 FG G Description LED name POWER ON when power supply is ON ON when communication is normal COM Blinks when communication is initialized OFF for abnormal communication D 0V 24V G D 0V 24V LED name POWER Description ON for power supply input SEND Transmission indication: Blinks when normal, Blinks slowly when abnormal EX250 Terminal block LED description DIP SW 1 ADDRESS EX500 Note Type J1, J2 SUNX Corporation S-LINK System Type G Remote I/O (RIO) System ON EX600 Type F1 NKE Corporation Uni-wire System ON for abnormal communication ERROR • Remote I/O (RIO) System • S-LINK System S-LINK controller: SL-CU1A • 16 outputs • 16 outputs • 16 outputs (type J1) 8 outputs (type J2) Transmission lines Power supply 24V 0V Power supply 24V 0V Power supply 24V 0V Power supply 24V 0V 24V 0V D G D G 24V 0V Master unit SI unit SI unit L1 L2 SHIELD L1 L2 FG 24V 0V L1 L2 SHIELD L1 L2 FG 24V 0V LINE1 LINE2 SHIELD G D 0V 24V G D 0V 24V Terminal resistor Black White G D 0V 24V G D 0V 24V Brown Blue Main transmission line 24V 0V D G D G 24V 0V Class 3 ground Circular Connector Cable wiring EX120 a) T type branch multi-drop wiring b) Crossover wiring (S-LINK System) (Sensor Link System) DG Transmission lines Class 3 ground Crimped connector SL-J1A The example above uses a dedicated S-LINK flat ribbon cable SL-RCM∗00. DG Type R1, R2 OMRON Corporation CompoBus/S Type Q DeviceNet D-sub Connector Type K Fuji Electric Co. Ltd. T Link Mini System PWR STATION NO. TERM. 1 ADDRESS NO. PWR COMM ERR 1 0 X1 ON OFF 24V 0V V- CANL FG CANH V+ BS+ BDH BDL BS- FG 24V 0V LED name POWER Description ON for power supply input ALM ON for abnormal transmission or processor side power supply cut Description LED name PWR Green light ON for DeviceNet circuit power input MOD/NET When this unit is off line or circuit power is OFF OFF Green blinks When waiting for connection (on line) Green ON When connection is established (on line) Red ON When connection time out occurs (recoverable communication abnormality) For MAC ID duplication error, or BUSOFF error (major communication abnormality) • DeviceNet • T Link Mini System Master unit: FTM100B Converter: FRC100A-G02 Repeater: FRC200A-C10 • OMRON Corporation CompoBus/D System Master unit: Type C200HW-DRM21-V1 Type CS1W-DRM21 • 16 outputs • 16 outputs Master unit Slave unit 01 Slave unit 03 Slave unit 75 S1 S2 SD FG S1 S2 SD FG S1 S2 SD FG S1 S2 SD FG Twisted pair wire with shield Class 3 ground Class 3 ground Class 3 ground Class 3 ground PWR ON for normal communication, COMM OFF for abnormal communication or waiting ERR ON for abnormal communication, OFF for normal communication or waiting • CompoBus/S System Master unit: Type C200HW-SRM21-V1 Type CQM1-SRM21-V1 • 16 outputs (type SR1) 8 outputs (type SR2) 24V 0V V– CANL FG CANH V+ BS+ BDH BDL BS– 24V 0V Master unit BDH BDL BS+ BDH BDL BS– 24V 0V Crimped connector for branch ® 95 Manifold Specification Sheets Connect the shielding wire to the SD terminal. If the shielding wire is not connected to the SD terminal, normal transmission will be impossible even for short distances. Furthermore, do not ground the shielding wire (SD). V– CANL FG CANH V+ Description ON when communication power is supplied, OFF when power is OFF Single Valve Sub-plate 24V 0V V– CANL FG CANH V+ LED name With terminal resistor connector X 10 24V 0V S1 S2 SD S1 S2 FG Red blinks Note MOD/NET 0 POWER ALM Valve Manifold Flat Ribbon Cable Specifications Terminal block LED description SETTINGS Cable wiring Valve Manifold Common Specifications Series SV EX120 Dedicated Output Serial Wiring Series SV EX120 Dedicated Output Serial Wiring Description ON for power supply input (ON when normal, flickers when voltage drops) 24V 0V A B SG FG 24V 0V • Uni-wire H System Send unit: SD-H2 1 8 X1 24V 0V +24V 24G DA DB DG FG Description LED name POWER ON for SI unit power supply input ON for normal communication COMM ALARM ON for abnormal communication • JEMANET (JPCN-1) (Reference) AJ71J92-S3 (Mitsubishi Electric Corporation) A1SJ71J92-S3 (Mitsubishi Electric Corporation) Type C200HW-JRM21 (OMRON Corporation) NJ-JPCN-1 (Fuji Electric Co., Ltd.) NP1L-JP1 (Fuji Electric Co., Ltd.) • 16 outputs 0 7 8 7 8 O N 7 6 1 2 3 4 5 6 7 8 5 24V 0V LED name Description PW ON when communication power is supplied, OFF when power is OFF L RUN SD RD ON when normal data is being received L ERR. Note 4 6 G 5 D Transmission indication: Blinks when normal, OFF or ON when abnormal SEND X 10 OFF 4 POWER G 9 3 LED name D 1 2 24V 0V LERR. SD RD 0 9 3 0 POWER SEND STATION NO. 1 6 0 9 3 Terminal block LED description B RATE PW LRUN 1 2 ON 2 POWER COMM ALARM 5 DIP.SW ADDRESS ON Type V Mitsubishi Electric Corporation CC-Link Type U JEMANET (JPCN-1) 4 Type H NKE Corporation Uni-wire H System ON when data is transmitted ON when data is received ON for transmission error/wrong setting, Blinks when station or transmission speed setting changes during operation • CC-Link System Master unit: AJ61BT11 A1SJ61BT11 AJ61QBT11 A1SJ61QBT11 • 16 outputs • 16 outputs a) 2 wire type DG Power 24V supply 0V Transmission lines Cable wiring Power 24V supply 0V Slave unit (SI unit) A B SG FG Master unit A B SG FG Slave unit (SI unit) A B SG FG Slave unit (SI unit) A B SG FG Twisted pair wire with shield Master unit Terminal resistor b) 3 wire type Power 24V supply 0V Power 24V supply 0V DG ® 96 24V 0V D G D G 24V 0V 24V 0V D G D G 24V 0V Master unit A B SG FG DA DB DG FG DA DB DG FG Terminal resistor Twisted pair wire with shield Class 3 ground Slave unit (SI unit) A B SG FG Twisted pair wire with shield SI unit SI unit DA DB DG SLD FG Slave unit (SI unit) A B SG FG Slave unit (SI unit) A B SG FG Class 3 ground Class 3 ground • Cassette base manifold: U D B SS5V1-16S3D - Stations C3, N1 1in = 25.4mm N3 (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX500 [With external pilot specification] 4 E 35 2 P PE A 59 45.5 4A 2B 35 E 1 P 4A 1 4A 4A 4A 4 E B One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 PE 4A 2B 2B 2B 2B 28.6 23 12.6 10 1 P 4A 2B (L4) 4A 2B 35 2 P One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side 1 (4.9) (C6: 3.2) (N7: 7) 28.8 2B L3 U side X EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 B x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 8.4 A 18.1 35 22.3 13.5 E (Pitch) P = 10.5 Circular Connector 35 23.9 36.9 M3 Terminal thread Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green L2 (Rail mounting hole pitch: 12.5) L1 DIN rail holding screw ( Silencer (air discharge port) (with built-in silencer specification) ) 5 Valve Manifold Flat Ribbon Cable Specifications (Station n) Light/Surge voltage suppressor D-sub Connector 6.2 40.1 58.4 A B A A A B A A 5.5 92.2 83.7 47.3 28.8 18 B B B B B 31.2 8 A 19.7 63 48 7.5 (DIN rail dimension) 70.5 (Station 1) Block separation lever n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 148 137.5 92.9 13 160.5 150 103.4 14 173 162.5 113.9 15 185.5 175 124.4 16 198 187.5 134.9 17 198 187.5 145.4 12 210.5 200 155.9 13 223 212.5 166.4 14 235.5 225 176.9 15 248 237.5 187.4 16 260.5 250 197.9 17 260.5 250 208.4 11.5 273 262.5 218.9 12.5 285.5 275 229.4 13.5 298 287.5 239.9 14.5 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 97 Manifold Specification Sheets L1 L2 L3 L4 Single Valve Sub-plate L dimensions (mm) L EX600 Dimensions: Series SV1000 for EX120 Dedicated Output Serial Wiring Valve Manifold Common Specifications Series SV EX120 Dedicated Output Serial Wiring Series SV EX120 Dedicated Output Serial Wiring Dimensions: Series SV2000 for EX120 Dedicated Output Serial Wiring • Cassette base manifold: SS5V2-16S3D - Stations U D B 1in = 25.4mm C4, N3 N7 (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification 2 1 P 1 P PE PE E 4A 3/5 A 2B B P 1 4A 4A 2B 4A 2B 4 2B E 12.5 34.6 31.5 15.9 67.5 53.9 2B 3/5 3/5 2 P 1 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 B B B 5.5 35 B M3 Terminal screw 6.2 B A A A 69.1 B A A 40 39.5 27.3 A 24 43.1 44.5 (5.3) (4.9) B 115.5 102.9 2B E A Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green DIN rail holding screw ( Silencer (air discharge port) (with built-in silencer specification) ) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station 1) 19.7 71.5 56.5 7.5 (DIN rail dimension) 70.5 (Station n) Light/Surge voltage suppressor Block separation lever L dimensions (mm) L n L1 L2 L3 L4 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 173 162.5 108.9 17.5 185.5 175 124.9 16 198 187.5 140.9 14 210.5 200 156.9 12.5 235.5 225 172.9 17 248 237.5 188.9 15 260.5 250 204.9 13.5 273 262.5 220.9 11.5 298 287.5 236.9 16 310.5 300 252.9 14.5 323 312.5 268.9 12.5 348 337.5 284.9 17 360.5 350 300.9 15.5 373 362.5 316.9 13.5 385.5 375 332.9 12 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 98 2B 4 X D side 8 2B 4A x 28.8 (L4) L3 B 4A U side 4A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 4A 18.8 3/5 A 23.5 17.5 E (Pitch) P = 16 Valve Manifold Common Specifications Series SV EX120 Dedicated Output Serial Wiring Dimensions: Series SV1000 for EX120 Dedicated Output Serial Wiring U D B C3, N1 N3 (-D) (S, R, RS) - C4, C6, N7 1in = 25.4mm • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. (Pitch) P = 10.5 14.1 8.4 4 E 56.5 43 B P P B2 B2 35 B P 1 1 (4.9) (C6: 3.2) (N7: 7) PE 1 B2 M3 Terminal screw 11.8 6.2 29.6 39.6 5.5 35 64 92.6 B B B B B B B2 B2 B B2 E 2 A B2 35 A PE B2 A 92.2 83 83.7 10.8 2 A4 4.6 1 E 8 D-sub Connector 4-ø4.3 (for mounting) One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( P A4 A 35 A4 35 A E A4 A A A4 (L4) One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 Circular Connector A A4 28.8 20.5 X EX120 L3 L5 A A4 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 DIN rail holding screw (for DIN rail mounting) A4 x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 U side 4 24.6 23 9.5 8.6 With external pilot specification EX500 18.3 13.5 Silencer (air discharge port) (with built-in silencer specification) ) Valve Manifold Flat Ribbon Cable Specifications L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) Light/Surge voltage suppressor n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 148 137.5 89 15 63 160.5 150 99.5 16 73.5 173 162.5 110 17 84 173 162.5 120.5 12 94.5 185.5 175 131 13 105 198 187.5 141.5 14 115.5 210.5 200 152 15 126 223 212.5 162.5 16 136.5 235.5 225 173 17 147 235.5 225 183.5 11.5 157.5 248 237.5 194 12.5 168 260.5 250 204.5 13.5 178.5 273 262.5 215 14.5 189 285.5 275 225.5 15.5 199.5 298 287.5 236 16.5 210 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 99 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate (7.5) 11.8 (for DIN rail mounting) 10 61 59.5 45.5 (Station 1) L dimensions (mm) L EX600 SS5V1-10S3D - Stations • Tie-rod base manifold: Series SV EX120 Dedicated Output Serial Wiring Dimensions: Series SV2000 for EX120 Dedicated Output Serial Wiring U • Tie-rod base manifold: 1in = 25.4mm C4, N3 N7 (-D) SS5V2-10S3D - Stations DB (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 16 15.8 9.5 63.5 49.9 1 P 4A 4A 4A 4 E 2B 2B 2B 2B 3/5 2 P 1 (5.3) (4.9) M3 Terminal screw B B 13 6.2 5.5 35 64 102.9 109.4 B B B B B A PE 4A B A 1 P 1 PE A 3/5 E 53.4 29.6 12.2 3/5 2 115.5 97.5 4 A Manual override 5.4 2B A Silencer (air discharge port) (with built-in silencer specification) 4(A) port side: Orange 2(B) port side: Green L2 (Rail mounting hole pitch: 12.5) L1 5 (Station 1) (7.5) 11.8 (for DIN rail mounting) 12 61.9 63.5 52.5 (Station n) Light/Surge voltage suppressor L dimensions (mm) L n L1 L2 L3 L4 L5 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 160.5 150 104.4 13.5 80 173 162.5 120.4 12 96 198 187.5 136.4 16.5 112 210.5 200 152.4 14.5 128 223 212.5 168.4 13 144 248 237.5 184.4 17.5 160 260.5 250 200.4 15.5 176 273 262.5 216.4 14 192 285.5 275 232.4 12 208 310.5 300 248.4 16.5 224 323 312.5 264.4 15 240 335.5 325 280.4 13 256 360.5 350 296.4 17.5 272 373 362.5 312.4 16 288 385.5 375 328.4 14 304 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 100 P 4A E 2B D side 8 and turn for ( Press the locking type. ) DIN rail holding screw (for DIN rail mounting) 4A A 2B A 4A A x X One-touch fitting One-touch fitting [PE: Pilot EXH port] [X: External pilot port] Applicable tubing O.D.: ø4 Applicable tubing O.D.: ø4 N3 N3 18.4 (for mounting) 2B 4-ø5.3 (L4) 4A 28.8 L5 A L3 U side B One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 3/5 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 E 30.6 25.2 11.9 9.2 20.5 17.5 Valve Manifold Common Specifications Series SV EX120 Dedicated Output Serial Wiring Dimensions: Series SV3000 for EX120 Dedicated Output Serial Wiring U D B 1in = 25.4mm C6, N7 N9 (-D) (S, R, RS) - C8, C10, N11 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 18 11 1 P x PE 4A 4A 2B 2B 4 E 2 P 76.8 60.3 4A 2B 35 1 E P 4A 35 A 2B B 1 4A 4A 2B 4 E 4A 2B 2B 2 35 P 1 PE X One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 (5.1) (5.3) 4A 2B DIN rail holding screw (for DIN rail mounting) B L3 L5 35 A U side One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6 , N7 ø8 , N9 ø10, N11 D side (L4) 28.8 18 EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 E 37.6 36.1 13.5 11.6 23.5 21.3 EX500 With external pilot specification (Pitch) P = 20.5 Circular Connector B B B B B 5.5 A M3 Terminal screw 6.2 A 64 B A A 35 B A A D-sub Connector 46.9 29.6 14.3 A 12.3 Manual override 5 128.8 115.8 83.8 8 and turn for ( Press the locking type. ) 4-ø5.3 (for mounting) Silencer (air discharge port) (with built-in silencer specification) 4(A) port side: Orange 2(B) port side: Green Valve Manifold Flat Ribbon Cable Specifications L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) (Station 1) L dimensions (mm) n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 185.5 175 121.5 17.5 97 198 187.5 142 13.5 117.5 223 212.5 162.5 16 138 235.5 225 183 12 158.5 260.5 250 203.5 14 179 285.5 275 224 16.5 199.5 298 287.5 244.5 12.5 220 323 312.5 265 14.5 240.5 348 337.5 285.5 17 261 360.5 350 306 13 281.5 385.5 375 326.5 15 302 410.5 400 347 17.5 322.5 423 412.5 367.5 13.5 343 448 437.5 388 15.5 363.5 460.5 450 408.5 11.5 384 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 101 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate (10) 14.7 (for DIN rail mounting) 12 77.3 82.7 63.8 Light/Surge voltage suppressor L EX600 SS5V3-10S3D - Stations • Tie-rod base manifold: Series SV EX120 Dedicated Output Serial Wiring Dimensions: Series SV4000 for EX120 Dedicated Output Serial Wiring U • Tie-rod base manifold: 1in = 25.4mm C8, N9, SS5V4-10S3D - Stations DB (S, R, RS) - 02, 03, C10, N11 (-D) C12, • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) 24 P = 24 20 11 13.7 25 2 P PE x 1 1 B P 4 A 4 A 4 A 2 B 2 B 3/5 4 E 4 A 35.8 74.8 58.3 2 B 3 A E 35 14.5 2 B 2 B 3/5 2 B 2 B 2 P 1 PE X B B A A A 5.5 35 B A 98.2 56.3 29.6 17.5 A ( 2.2 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green M3 Terminal screw 6.2 B A 75 B 164.7 148.2 B A 8 64 81.7 13.3 [for Rc 1/4, 3/8] (5.4) 16.5 B DIN rail holding screw (for DIN rail mounting) ) Silencer (air discharge port) (with built-in silencer specification) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) (Station 1) (10) 14.7 (for DIN rail mounting) 16.2 81.7 85.5 61.8 Light/Surge voltage suppressor L dimensions (mm) L n L1 L2 L3 L4 L5 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 185.5 175 132 12.5 109 210.5 200 156 13 133 235.5 225 180 13.5 157 260.5 250 204 14 181 285.5 275 228 14.5 205 310.5 300 252 15 229 335.5 325 276 15.5 253 360.5 350 300 16 277 385.5 375 324 16.5 301 410.5 400 348 17 325 435.5 425 372 17.5 349 448 437.5 396 11.5 373 473 462.5 420 12 397 498 487.5 444 12.5 421 523 512.5 468 13 445 Note) The width of type E (Matsushita Electric Works) and type G (Rockwell Automation) SI units is 24.3mm greater. Contact SMC for details. ® 102 2 B 4 E 4 A 4-ø6.2 (for mounting) 1 B One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 (L4) 28.8 P 4 A 4 A One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 D side L3 L5 4 A Rc 3/8 [1(P), 3(E) port] 3 A Rc 1/4, 3/8 [4(A), 2(B) port] E One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø8, N9, ø10, N11, ø12 U side Valve Manifold Common Specifications Circular Connector EX600 IP67 protection EX500 EX250 Tie-rod base Cassette base manifold SV1000/SV2000 Circular Connector Applicable series EX120 Cassette base Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 • Number of pins per connector: 26 D-sub Connector Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 103 Manifold Specification Sheets ® Series SV Circular Connector How to Order ... SV1000 SV2000 SV3000 SV4000 Stations 2 stations ... 12 12 stations 02 2 stations ... 1 2 3 4 02 ... Symbol Series 20 20 stations • Tie-rod base Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Note Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified Note 1) layout. Double wiring Note 2) Specified layout: Indicate wiring specifications on a specification manifold specification sheet. Note 2) (Note that double and 3 position valves cannot be Specified layout used where single solenoid wiring has been specified.) (Up to 24 solenoids possible.) Mounting Nil SS5V 1 –W 10CD – 05 U – – – ... • Cassette base SS5V 1 – W 16CD – 05 U Direct mount DIN rail mount (with DIN rail) D D0 Note) DIN rail mount (without DIN rail) For 3 stations When a DIN rail longer than D3 – D20 the specified stations is required. (Specify a rail longer than For 20 stations the standard length.) ... Valve stations Note) In case of D0, only DIN rail fittings are attached. DIN rail length Nil SV1000 SV2000 Enclosure IP67 specification 3 ... 1 2 20 Valve stations Standard length For 3 stations Specify a rail longer than the standard For 20 stations length. ... Series Series SV1000 Symbol ... ... ... ... 09 9 stations 02 2 stations 18 18 stations A, B port size (metric) Note Stations 02 2 stations Note 1) Double wiring specification Note 2) Specified layout (Up to 18 solenoids possible.) Series SV2000 Stations 2 stations Note 02 ... ... Symbol Double wiring specification Note 1) ... ... 12 12 stations 02 2 stations 20 20 stations Note 2) Specified layout (Up to 24 solenoids possible.) Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) P, E port position U D B U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 20 stations) Supply/Exhaust block assembly specification Nil S∗ R RS∗ Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer ∗ When the built-in silencer type is used, keep the exhaust port from coming in direct contact with water or other liquids. Symbol C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 A, B ports mixed P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 ø12 One-touch fitting Rc 3/8 SV4000 G 3/8 A, B port size (inch) Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M A, B port ø1/8" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 A, B ports mixed P, E port Applicable series ø5/16" One-touch fitting SV1000 ø3/8" One-touch fitting SV2000 ø3/8" One-touch fitting SV3000 ø3/8" One-touch fitting NPT 3/8 SV4000 NPTF 3/8 ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. ® 104 Valve Manifold Common Specifications Series SV Circular Connector How to Order Manifold Assemblies (Order Example) EX600 Example (SV1000) Double solenoid Manifold SS5V1-W16CD-06B-C6 (1 set) SV1200-5FU (2 sets) Single solenoid EX500 SV1100-5FU (4 sets) U de si EX250 SS5V1-W16CD-06B-C6 ............ 1 set (manifold part no.) ∗ SV1100-5FU ......... 4 sets (single solenoid part no.) ∗ SV1200-5FU ......... 2 sets (double solenoid part no.) D D ns tio ta S D D D D 3 2 D EX120 1 de si How to Order Solenoid Valves – 5 F – Note) Available with manifold block for station additions. Refer to pages 77 and 81. Circular Connector SV 1 1 0 0 Series SV1000 SV2000 SV3000 SV4000 Manual override Nil: Non-locking push type D-sub Connector 1 2 3 4 D: Slotted locking type Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Valve Manifold Flat Ribbon Cable Specifications 1 2 3 4 5 A B C Light/Surge voltage suppressor U R ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. With light and surge voltage suppressor With surge voltage suppressor Pilot specification Nil R Internal pilot External pilot ∗ External pilot specification is not available for 4 position dual 3 port valves. Rated voltage 24VDC 12VDC Single Valve Sub-plate 5 6 Back pressure check valve Nil K None Built-in ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. ® 105 Manifold Specification Sheets ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. Series SV Circular Connector Manifold Electrical Wiring 10C/16C Circular Connector Type (26 pins) Common Common SOL. B Light/Surge voltage suppressor SOL. A SOL. B SOL. A Station 12 Station 11 Light/Surge voltage suppressor SOL. B Light/Surge voltage suppressor SOL. A Station 2 SOL. B SOL. A Station 1 Light/Surge voltage suppressor • This circuit has double wiring specifications for up to 12 stations. Since the usable number of solenoids differs depending on the manifold type, refer to the table below. In the case of single solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification sheet, connections are made without skipping any connectors, and signals A for single and A, B for double are in order 1→2→3→4, etc. • Stations are counted starting from station 1 on the D side (connector side). • Since solenoid valves do not have polarity, either the +COM or –COM can be used. Usable number of solenoids Model Maximum number of solenoids Tie-rod base type 10 SV1000 to SV4000 24 Cassette base type 16 SV1000 SV2000 18 24 ® 106 • Cassette base manifold: SS5V1-W16CD - Stations U D B 1in = 25.4mm C3, N1 N3 (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX500 With external pilot specification P PE 4A 4 E 2B 35 2 P 1 A 59 45.5 4A 2B 1 P 4A 4A 4A 4A 2B 2B 2B 12.6 10 4 E B 1 PE 35 E 28.6 23 4A 2B One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side 2B 35 2 P 1 (4.9) (C6: 3.2) (N7: 7) (L4) One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 X EX120 L3 U side 2B x One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 8.4 4A 18.1 A 59.6 B 13.5 35 22.3 E (Pitch) P = 10.5 EX600 Dimensions: Series SV1000 for Circular Connector Valve Manifold Common Specifications Series SV Circular Connector ( ) L2 5 15 1 2 14 16 17 3 24 25 18 4 13 45.6 19 5 11 22 26 20 6 10 21 7 9 8 12 23 58.4 37.2 Notch (to align connector position) Silencer (air discharge port) (with built-in silencer specification) D-sub Connector Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green DIN rail holding screw 36.9 35 16.6 42.3 A B A B A A A A 92.2 83.7 28.8 18 B B B B B A Circular Connector 5.5 8 (Rail mounting hole pitch: 12.5) L1 Valve Manifold Flat Ribbon Cable Specifications (Station n) (Station 1) 63 48 Light/Surge voltage suppressor 7.5 (DIN rail dimension) 19.7 (Cable assembly) Min. bending radius 20mm Block separation lever (81) (when circular connector is mounted) Single Valve Sub-plate L dimensions (mm) n L1 L2 L3 L4 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 148 137.5 119.3 14.5 160.5 150 129.8 15.5 173 162.5 140.3 16.5 185.5 175 150.8 17.5 185.5 175 161.3 12 198 187.5 171.8 13 210.5 200 182.3 14 223 212.5 192.8 15 235.5 225 203.3 16 248 237.5 213.8 17 248 237.5 224.3 12 260.5 250 234.8 13 273 262.5 245.3 14 285.5 275 255.8 15 298 287.5 266.3 16 310.5 300 276.8 17 310.5 300 287.3 11.5 ® 47 107 Manifold Specification Sheets L Series SV Circular Connector Dimensions: Series SV2000 for Circular Connector • Cassette base manifold: SS5V2-W16CD- Stations U D B 1in = 25.4mm C4, N3 N7 (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification 2 1 P PE PE 67.5 53.9 2B E 4A 3/5 A 2B B P 4A 4A 2B 4A 2B 4 2B 2 1 43.1 44.5 (5.3) 2B 3/5 E P 15.9 12.5 3/5 1 (4.9) 2B E 34.6 31.5 2B B 1 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 51.3 8 B B B B A 56.3 A Manual override DIN rail holding screw 19 5 11 22 26 10 21 20 6 9 8 7 B A A 15 1 2 14 16 17 3 13 24 25 18 4 12 23 B A A A 42.3 69.1 115.5 102.9 39.5 27.3 16.6 B 35 5.5 P 4 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 X D side (L4) L3 4A U side x 4A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 4A One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 4A 18.8 60.8 3/5 A 23.5 E (Pitch) P = 16 17.5 37.2 Notch (to align connector position) and turn for ( Press the locking type. ) 4(A) port side: Orange 2(B) port side: Green L2 Silencer (air discharge port) (with built-in silencer specification) 5 (Rail mounting hole pitch: 12.5) L1 (Station 1) 71.5 56.5 (Station n) Light/Surge voltage suppressor 19.7 (Cable assembly) Min. bending radius 20mm 7.5 (DIN rail dimension) Block separation lever (81) (when circular connector is mounted) L dimensions (mm) L n L1 L2 L3 L4 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 160.5 150 135.3 12.5 185.5 175 151.3 17 198 187.5 167.3 15.5 210.5 200 183.3 13.5 223 212.5 199.3 12 248 237.5 215.3 16.5 260.5 250 231.3 14.5 273 262.5 247.3 13 298 287.5 263.3 17.5 310.5 300 279.3 15.5 323 312.5 295.3 14 335.5 325 311.3 12 360.5 350 327.3 16.5 373 362.5 343.3 15 385.5 375 359.3 13 410.5 400 375.3 17.5 423 412.5 391.3 16 435.5 425 407.3 14 448 437.5 423.3 12.5 ® 108 n: Stations 2 • Tie-rod base manifold: SS5V1-W10CD - Stations U D B 1in = 25.4mm C3, N1 N3 (-D) (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 13.5 14.1 60.6 8.4 9.5 8.6 18.3 EX500 With external pilot specification (Pitch) P = 10.5 PE A4 A4 A4 A 4 E 2 B2 B2 B2 B2 B 35 P PE 56.5 43 1 P A4 1 3/5 E 1 P A4 A4 A4 A4 A E 2 B2 B2 B2 B2 24.6 23 4 35 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 (L4) 3/5 B P 1 L5 D side 47.8 (4.9) (C6: 3.2) (N7: 7) DIN rail holding screw (for DIN rail mounting) x EX120 L3 U side E X One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N9 EX600 Dimensions: Series SV1000 for Circular Connector Valve Manifold Common Specifications Series SV Circular Connector 15 1 2 14 16 3 17 24 25 18 4 13 12 23 38.4 39.6 29.6 19 5 11 22 26 20 6 10 21 7 9 8 5.5 35 58.9 92.6 A B A B A A A A 92.2 83.7 83 B B B B B A Circular Connector 10.8 8 27.5 8.9 4.6 ( 4-ø4.3 (for mounting) ) L2 D-sub Connector Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green Notch (to align connector position) Silencer (air discharge port) (with built-in silencer specification) 5 (Rail mounting hole pitch: 12.5) (Station n) Valve Manifold Flat Ribbon Cable Specifications L1 (Station 1) 59.5 45.5 Light/Surge voltage suppressor 11.8 (for DIN rail mounting) (7.5) 10 (Cable assembly) Min. bending radius 20mm (81) (when circular connector is mounted) L n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 148 137.5 116.3 16 63 160.5 150 126.8 17 73.5 160.5 150 137.3 11.5 84 173 162.5 147.8 12.5 94.5 185.5 175 158.3 13.5 105 198 187.5 168.8 14.5 115.5 210.5 200 179.3 15.5 126 223 212.5 189.8 16.5 136.5 235.5 225 200.3 17.5 147 235.5 225 210.8 12.5 157.5 248 237.5 221.3 13.5 168 260.5 250 231.8 14.5 178.5 273 262.5 242.3 15.5 189 285.5 275 252.8 16.5 199.5 298 287.5 263.3 17.5 210 298 287.5 273.8 12 220.5 310.5 300 284.3 13 231 323 312.5 294.8 14 241.5 335.5 325 305.3 15 252 ® 109 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate L dimensions (mm) Series SV Circular Connector Dimensions: Series SV2000 for Circular Connector U • Tie-rod base manifold: SS5V2-W10CD - Stations DB (S, R, RS) - C4, N3 C6, N7 C8, N9 1in = 25.4mm (-D) • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 16 17.5 60.7 15.8 9.5 1 P 1 PE PE 63.5 49.9 1 P X One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 D side 2B 2B 2B 3/5 2 1 (4.9) (5.3) 8 5.5 35 58.9 102.9 109.4 B B A B B B 11.4 40.8 A 15 1 2 14 16 17 3 13 24 25 18 4 2B P 46.2 19 5 11 22 26 10 21 20 6 9 8 7 4 E B One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 12 23 4A B 2 4A B 2B 4A A 2B 4A A 2B x P 2B A 3/5 E 53.4 29.6 12.2 B 3/5 115.5 97.5 E A 4 A 4A A 4A 4-ø5.3 (for mounting) 4A L5 4A (L4) L3 U side A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 3/5 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 E 30.6 25.2 11.9 9.2 20.5 5.4 Manual override and turn for ( Press the locking type. ) DIN rail holding screw (for DIN rail mounting) 4(A) port side: Orange 2(B) port side: Green L2 5 29.5 Silencer (air discharge port) (with built-in silencer specification) Notch (to align connector position) (Rail mounting hole pitch: 12.5) L1 (Station n) (Station 1) 63.5 52.5 Light/Surge voltage suppressor 11.8 (for DIN rail mounting) (7.5) 12 (Cable assembly) Min. bending radius 20mm (80.9) (when circular connector is mounted) L dimensions (mm) L n L1 L2 L3 L4 L5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 160.5 150 132.2 14 80 173 162.5 148.2 12.5 96 198 187.5 164.2 17 112 210.5 200 180.2 15 128 223 212.5 196.2 13.5 144 235.5 225 212.2 11.5 160 260.5 250 228.2 16 176 273 262.5 244.2 14.5 192 285.5 275 260.2 12.5 208 310.5 300 276.2 17 224 323 312.5 292.2 15.5 240 335.5 325 308.2 13.5 256 348 337.5 324.2 12 272 373 362.5 340.2 16.5 288 385.5 375 356.2 14.5 304 398 387.5 372.2 13 320 423 412.5 388.2 17.5 336 435.5 425 404.2 15.5 352 448 437.5 420.2 14 368 ® 110 n: Stations 2 1in = 25.4mm C6, N7 U N9 (-D) SS5V3-W10CD - Stations DB (S, R, RS) - C8, C10, N11 • Tie-rod base manifold: EX600 Dimensions: Series SV3000 for Circular Connector Valve Manifold Common Specifications Series SV Circular Connector • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 21.3 18 11 61.3 2B 1 4A 2B 4A 4A 2B 2B 4 E 2 PE X 35 1 P x PE 76.8 60.3 4A P EX120 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 E P 4A 35 A 2B B 1 (L4) 4A 4A 2B 4 E 4A 2B 2B 2 35 P 1 L3 L5 44.3 (5.1) (5.3) DIN rail holding screw (for DIN rail mounting) B One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 D side U side 35 A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6, N7 ø8, N9 ø10, N11 EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 E 37.6 36.1 13.5 11.6 23.5 EX500 With external pilot specification (Pitch) P = 20.5 Circular Connector B B B B B 39.6 15 1 2 14 16 17 3 13 24 25 18 4 12 23 11 22 26 19 5 10 21 20 6 9 8 7 A 35 A 58.9 B A A 5.5 B A A 46.9 29.6 14.3 A 10.1 and turn for ( Press the locking type. ) 4-ø5.3 (for mounting) 4(A) port side: Orange 2(B) port side: Green L2 5 D-sub Connector Manual override 5 128.8 115.8 83.8 8 42.8 Notch (to align connector position) Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) (Station n) Valve Manifold Flat Ribbon Cable Specifications L1 (Station 1) 82.7 63.8 Light/Surge voltage suppressor 14.7 (for DIN rail mounting) (10) 12 (Cable assembly) Min. bending radius 20mm (81) (when circular connector is mounted) L n n : Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 173 162.5 147.8 12.5 97 198 187.5 168.3 15 117.5 223 212.5 188.8 17 138 235.5 225 209.3 13 158.5 260.5 250 229.8 15.5 179 285.5 275 250.3 17.5 199.5 298 287.5 270.8 13.5 220 323 312.5 291.3 16 240.5 335.5 325 311.8 12 261 360.5 350 332.3 14 281.5 385.5 375 352.8 16.5 302 398 387.5 373.3 12.5 322.5 423 412.5 393.8 14.5 343 448 437.5 414.3 17 363.5 460.5 450 434.8 13 384 485.5 475 455.3 15 404.5 510.5 500 475.8 17.5 425 523 512.5 496.3 13.5 445.5 548 537.5 516.8 15.5 466 ® 111 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate L dimensions (mm) Series SV Circular Connector Dimensions: Series SV4000 for Circular Connector • Tie-rod base manifold: SS5V4-W10CD - Stations U D B 1in = 25.4mm C8, N9, (S, R, RS) - 02, 03, C10, N11, (-D) C12, • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 2 B 2 B 2 B 3/5 2 P PE X PE 1 74.8 58.3 2 B 4 E 35.8 1 B P 4 A x 3 A E 1 B P 4 A 4 A 2 B 4 A 2 B 2 B 3/5 4 E 4 A 2 B 2 P L3 1 U side 4 A One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 Rc 1/4, 3/8 [4(A), 2(B) port] 4 A Rc 3/8 [1(P), 3(E) port] 4 A 13.7 20 11 3 A One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø8, N9 ø10, N11 ø12 65.8 E 35 14.5 With external pilot specification (Pitch) P = 24 24 25 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 (L4) L5 D side 75 B A A 41.6 B A A 81.7 B A A 98.2 56.3 29.6 17.5 A 15 1 2 14 16 17 3 13 24 25 18 4 12 23 11 22 26 19 5 10 21 20 6 9 8 7 B 5.5 8 35 B 164.7 148.2 B DIN rail holding screw (for DIN rail mounting) B 4-ø6.2 (for mounting) 13.3 [for Rc 1/4, 3/8] (5.4) 47.3 Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( 33.8 ) Notch (to align connector position) L2 5 (Rail mounting hole pitch: 12.5) Silencer (air discharge port) (with built-in silencer specification) L1 (Station 1) 16.2 85.5 61.8 (Station n) Light/Surge voltage suppressor 14.7 (for DIN rail mounting) (10) (Cable assembly) Min. bending radius 20mm (84.5) (when circular connector is mounted) L dimensions (mm) L n L1 L2 L3 L4 L5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 198 187.5 162.8 17.5 109 210.5 200 186.8 12 133 235.5 225 210.8 12.5 157 260.5 250 234.8 13 181 285.5 275 258.8 13.5 205 310.5 300 282.8 14 229 335.5 325 306.8 14.5 253 360.5 350 330.8 15 277 385.5 375 354.8 15.5 301 410.5 400 378.8 16 325 435.5 425 402.8 16.5 349 460.5 450 426.8 17 373 485.5 475 450.8 17.5 397 498 487.5 474.8 11.5 421 523 512.5 498.8 12 445 548 537.5 522.8 12.5 469 573 562.5 546.8 13 493 598 587.5 570.8 13.5 517 623 612.5 594.8 14 541 ® 112 n: Stations 2 Valve Manifold Common Specifications D-sub Connector EX600 EX500 EX250 Tie-rod base EX120 Cassette base Applicable series Circular Connector Cassette base manifold SV1000/SV2000 Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 • Number of pins on connector : 25 • MIL-C-24308 Conforms to JIS-X-5101 D-sub Connector Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 113 Manifold Specification Sheets ® Series SV D-sub Connector How to Order Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in Symbol Stations Note an unused control signal. If this is not Note 1) 02 2 stations desired, order with a specified layout. Double wiring Note 2) Specified layout: Indicate wiring specification 11 11 stations specifications on a manifold specification sheet. Note 2) 02 2 stations Specified layout (Note that double and 3 position (Up to 23 solenoids valves cannot be used where single possible.) solenoid wiring has been specified.) 20 20 stations • Tie-rod base ... SV1000 SV2000 SV3000 SV4000 ... 1 2 3 4 ... Series ... Valve stations Mounting – – – – Direct mount DIN rail mount (with DIN rail) Note) DIN rail mount D0 (without DIN rail) For When a DIN rail D3 3 stations longer than the Nil D • Cassette base SS5V 1 – 16FD 1 – 05 U Connector entry direction 1 2 Upward Lateral D20 Note) In case of D0, only DIN rail fittings are attached. Valve stations Series SV1000 09 02 9 stations 2 stations 18 Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot Specified layout be used where single solenoid wiring has been (Up to 18 solenoids possible.) specified.) 18 stations P, E port position Series SV2000 ... 02 Stations 2 stations ... Symbol ... ... 11 11 stations 02 2 stations 20 20 stations Note Note 1) U D B U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 20 stations) Double wiring specification Note 2) Nil ® Standard length 3 For 3 stations Specify a rail longer than the standard For 20 stations length. 20 S R RS Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer A, B port size (metric) C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M Nil Pilot specification Specified layout (Up to 23 solenoids possible.) Symbol 114 DIN rail length Note 2) ... ... ... Stations 2 stations ... 02 Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Note Use of a single solenoid will result in an unused Note 1) control signal. If this is not desired, order with a Double wiring specification specified layout. ... Symbol specified stations is required. (Specify a rail longer than the For 20 stations standard length.) ... SV1000 SV2000 ... Series 1 2 ... SS5V 1 – 10FD 1 – 05 U A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 A, B ports mixed A, B port size (inch) P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 ø12 One-touch fitting Rc 3/8 G 3/8 SV4000 Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M A, B port ø1/8" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting NPT 1/4 NPT 3/8 NPTF 1/4 NPTF 3/8 A, B ports mixed P, E port Applicable series ø5/16" One-touch fitting SV1000 ø3/8" One-touch fitting SV2000 ø3/8" One-touch fitting SV3000 ø3/8" One-touch fitting NPT 3/8 SV4000 NPTF 3/8 ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. EX600 How to Order Manifold Assemblies (Order Example) Example (SV1000) Double solenoid Manifold SS5V1-10FD1-06B-C6 (1 set) Valve Manifold Common Specifications Series SV D-sub Connector SV1200-5FU ( 2 sets) Single solenoid EX500 SV1100-5FU (4 sets) U SS5V1-10FD1-06B-C6 ............ 1 set ( manifold part no.) ∗ SV1100-5FU ......... 4 sets (single solenoid part no.) ∗ SV1200-5FU ......... 2 sets (double solenoid part no.) de si EX250 D D ns tio ta S D D D D 3 2 1 de si EX120 D How to Order Solenoid Valves – 5 F – Note) Available with manifold block for station additions. Refer to pages 77 and 81. Series SV1000 SV2000 SV3000 SV4000 Manual override Nil: Non-locking push type D: Slotted locking type D-sub Connector 1 2 3 4 Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Valve Manifold Flat Ribbon Cable Specifications 1 2 3 4 5 A B C Circular Connector SV 1 1 0 0 Light/Surge voltage suppressor U R ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. With light and surge voltage suppressor With surge voltage suppressor Rated voltage Pilot specification Nil R 5 6 Internal pilot External pilot Back pressure check valve Nil K Single Valve Sub-plate ∗ External pilot specification is not available for 4 position dual 3 port valves. 24VDC 12VDC None Built-in ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. ® 115 Manifold Specification Sheets ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. Series SV D-sub Connector Manifold Electrical Wiring 10F/16F D-sub Connector Type (25 pins) 13 12 Light/Surge voltage suppressor Common Common 25 24 SOL. B 11 SOL. A Station 1 Light/Surge voltage suppressor 15 SOL. B Light/Surge voltage suppressor SOL. A 2 Station 2 14 SOL. B SOL. A Light/Surge voltage suppressor Station 1 1 • This circuit has double wiring specifications for up to 11 stations. Since the usable number of solenoids differs depending on the manifold type, refer to the table below. In the case of single solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification sheet, connections are made without skipping any connectors, and signals A for single and A, B for double are in order 1→14→2→15, etc. • Stations are counted starting from station 1 on the D side (connector side). • Since solenoid valves do not have polarity, either the +COM or –COM can be used. Usable number of solenoids Model Tie-rod base type 10 23 Cassette base type 16 SV1000 SV2000 18 23 ® 116 Maximum number of solenoids SV1000 to SV4000 Valve Manifold Common Specifications Series SV D-sub Connector Dimensions: Series SV1000 for D-sub Connector 1 SS5V1-16FD 2 - Stations U D B 1in = 25.4mm C3, N1 N3 (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. 18.1 33.8 8.4 10 13.5 1 P 4A 4A 4A 4 E B 2B 2B 2B 2B 35 2 P PE X PE 4A A 59 45.5 A 35 35 E 1 P 4A 4A 4A 4 E B 1 4A 2B 2B 2B 2B 35 2 P 1 x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 E 28.6 23 12.6 22.3 EX500 With external pilot specification (Pitch) P = 10.5 (Lateral connector entry) One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 (L4) L3 D side (C6: 3.2) (N7: 7) (4.9) U side One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 2-M2.6 2-4-40 UNC [4(A), 2(B) with inch size ports] 7.9 35 16.6 36.9 42.3 58.4 B A A A B A A 5.5 92.2 83.7 28.8 18 B B B B B A Circular Connector 8 A D-sub Connector Manual override and turn for ( Press the locking type. ) JIS-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 { 4(A) port side: Orange 2(B) port side: Green Connector case release lever (both sides) 5 (Rail mounting hole pitch: 12.5) Silencer (air discharge port) (with built-in silencer specification) L1 (Station n) Valve Manifold Flat Ribbon Cable Specifications L2 } (Station 1) Light/Surge voltage suppressor 19.7 63 48 7.5 (DIN rail dimension) (6) (47.3) 61.2 DIN rail holding screw Single Valve Sub-plate Block separation lever L dimensions (mm) n L1 L2 L3 L4 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 123 112.5 99.5 12 135.5 125 110 13 148 137.5 120.5 14 160.5 150 131 15 173 162.5 141.5 16 185.5 175 152 17 198 187.5 162.5 18 198 187.5 173 12.5 210.5 200 183.5 13.5 223 212.5 194 14.5 235.5 225 204.5 15.5 248 237.5 215 16.5 260.5 250 225.5 17.5 260.5 250 236 12.5 273 262.5 246.5 13.5 285.5 275 257 14.5 298 287.5 267.5 15.5 ® 117 Manifold Specification Sheets L EX600 • Cassette base manifold: Series SV D-sub Connector Dimensions: Series SV2000 for D-sub Connector • Cassette base manifold: SS5V2-16FD 12 - Stations U D B 1in = 25.4mm C4, N3 N7 (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification P 1 2B 2B 2 PE E 67.5 53.9 2B 4 3/5 1 P PE 3/5 E 1 P 4A A 2B B 4A 4A 2B 4A 2B 4 2B 2 E 15.9 12.5 34.6 31.5 2B B 4A x 4A 3/5 P 1 One-touch fitting [4(A),2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 4A (Lateral connector entry) One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 4A 18.8 A 35 3/5 23.5 E (Pitch) P = 16 17.5 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 X One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 D side U side (L4) 2-M2.6 2-4-40 UNC [A, B with inch size ports] (4.9) (5.3) L3 43.1 44.5 7.9 8 B B B B B B A A A A A 42.3 69.1 115.5 102.9 39.5 27.3 16.6 35 5.5 B A A Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( DIN rail holding screw JIS-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 { ) Connector case release lever (both sides) L2 5 Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) L1 (Station n) } (Station 1) Light/Surge voltage suppressor 19.7 61.2 71.5 56.5 7.5 (DIN rail dimension) (47.3) (6) Block separation lever L dimensions (mm) L n L1 L2 L3 L4 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 148 137.5 109.5 22.5 160.5 150 125.5 20.5 173 162.5 141.5 19 198 187.5 157.5 23.5 210.5 200 173.5 21.5 223 212.5 189.5 20 235.5 225 205.5 18 260.5 250 221.5 22.5 273 262.5 237.5 21 285.5 275 253.5 19 310.5 300 269.5 23.5 323 312.5 285.5 22 335.5 325 301.5 20 348 337.5 317.5 18.5 373 362.5 333.5 23 385.5 375 349.5 21 398 387.5 365.5 19.5 423 412.5 381.5 24 435.5 425 397.5 22 ® 118 n: Stations 2 Valve Manifold Common Specifications Series SV D-sub Connector Dimensions: Series SV1000 for D-sub Connector U D B SS5V1-10FD 12 - Stations 1in = 25.4mm C3, N1 N3 (-D) (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX600 • Tie-rod base manifold: With external pilot specification B2 B P PE 56.5 43 B2 1 1 P A4 A4 A4 A E 2 B2 B2 B2 B2 B JIS-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 { 3/5 P 1 8 8.9 4.6 Manual override and turn for ( Press the locking type. ) 4-ø4.3 (for mounting) 4(A) port side: Orange 2(B) port side: Green 5 2-M2.6 2-4-40 UNC [4(A), 2(B) with inch size ports] Connector case release lever (both sides) Valve Manifold Flat Ribbon Cable Specifications L2 (Rail mounting hole pitch: 12.5) Silencer (air discharge port) (with built-in silencer specification) L1 (Station n) D-sub Connector 29.6 39.6 5.5 35 58.9 92.6 A } (4.9) (C6: 3.2) (N7: 7) B B B B B A B B2 A4 A B B2 3/5 E A A 2 8.6 24.6 37.6 4 3/5 D side Circular Connector A A PE A E One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 22 7.9 92.2 83 83.7 10.8 1 P A4 DIN rail holding screw (for DIN rail mounting) A4 (L4) L3 L5 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 x EX120 One-touch fitting [4(A), 2(B)port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 A4 X (Lateral connector entry) EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 U side 8.4 A4 23 9.5 14.1 (6) 4 34.8 3/5 13.5 E 18.3 EX500 (Pitch) P = 10.5 (Station 1) L dimensions (mm) L n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 123 112.5 90.5 19.5 63 135.5 125 101 20.5 73.5 148 137.5 111.5 21.5 84 160.5 150 122 22.5 94.5 173 162.5 132.5 23.5 105 173 162.5 143 18 115.5 185.5 175 153.5 19 126 198 187.5 164 20 136.5 210.5 200 174.5 21 147 223 212.5 185 22 157.5 235.5 225 195.5 23 168 235.5 225 206 18 178.9 248 237.5 216.5 19 189 260.5 250 227 20 199.5 273 262.5 237.5 21 210 285.5 275 248 22 220.5 298 287.5 258.5 23 231 310.5 300 269 24 241.5 310.5 300 279.5 18.5 252 ® 119 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate (7.5) 11.8 (for DIN rail mounting) 10 51.5 59.5 45.5 Light/Surge voltage suppressor Series SV D-sub Connector Dimensions: Series SV2000 for D-sub Connector • Tie-rod base manifold: 1in = 25.4mm C4, N3 U D B 1 SS5V2-10FD 2 - Stations N7 (-D) (S, R, RS) - C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P =16 17.5 15.8 9.5 4A 4A 2B 2B 4 E 1 P PE 2B 63.5 49.9 4A 2B 3/5 2 1 P PE 30.6 4A x A E 4A P 4A 4A 4A 4 3/5 E B One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 B 11.9 A 2B 2B 2B 2B 3/5 2 1 P 1 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 3/5 (Lateral connector entry) One-touch fitting E 25.2 9.2 20.5 34.9 X One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 D side U side (L4) L3 L5 { B 58.9 B A A 11.4 B A 53.4 29.6 12.2 A Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green ( 2-M2.6 2-4-40 UNC [4(A), 2(B) with inch size ports] ) L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) 109.4 B 5.4 A 102.9 B A 35 8 7.9 5.5 B A DIN rail holding screw (for DIN rail mounting) } (5.3) B 115.5 97.5 J-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 20.4 (4.9) 4-ø5.3 (for mounting) Connector case release lever (both sides) Silencer (air discharge port) (with built-in silencer specification) (Station 1) Light/Surge voltage suppressor (39.6) 53.5 52.5 (7.5) 11.8 (for DIN rail mounting) 12 63.5 (6) L dimensions (mm) L n L1 L2 L3 L4 L5 120 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 135.5 125 106.4 18 80 160.5 150 122.4 22 96 173 162.5 138.4 20.5 112 185.5 175 154.4 19 128 210.5 200 170.4 23 144 223 212.5 186.4 21.5 160 235.5 225 202.4 20 176 248 237.5 218.4 18 192 273 262.5 234.4 22.5 208 285.5 275 250.4 21 224 298 287.5 266.4 19 240 323 312.5 282.4 23.5 256 335.5 325 298.4 22 272 348 337.5 314.4 20 288 360.5 350 330.4 18 304 385.5 375 346.4 22.5 320 398 387.5 362.4 21 336 410.5 400 378.4 19 352 435.5 425 394.4 23.5 368 ® Valve Manifold Common Specifications Series SV D-sub Connector Dimensions/Series SV3000 for D-sub Connector 1in = 25.4mm C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX600 U N9 (-D) SS5V3-10FD 12 - Stations DB (S, R, RS) - C8, C10, N11 • Tie-rod base manifold: With external pilot specification 21.3 35.5 18 11 B 2B 2 2B PE X 35 1 P x PE 37.6 2B 2B 4 E 4A 76.8 60.3 1 4A E P 4A 35 A 2B B 1 4A 4A 2B 4 E 4A 2B 2B 2 35 P 1 D side (L4) L3 L5 18.5 { JIS-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 B B B B B A A A A 5.5 B A 46.9 29.6 14.3 A 8 35 58.9 B A 10.1 5 4(A) port side: Orange 2(B) port side: Green L2 D-sub Connector Manual override and turn for ( Press the locking type. ) 2-M2.6 2-4-40 UNC [4(A), 2(B) with inch size ports] 5 L1 Valve Manifold Flat Ribbon Cable Specifications Connector case release lever (both sides) (Rail mounting hole pitch: 12.5) Silencer (air discharge port) (with built-in silencer specification) (Station 1) (Station n) Circular Connector 7.9 4-ø5.3 (for mounting) } (5.1) (5.3) DIN rail holding screw (for DIN rail mounting) 128.8 115.8 83.8 P 4A 4A One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 EX120 U side One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 35 A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6, N7 ø8 , N9 ø10, N11 EX250 (Lateral connector entry) One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 E 36.1 13.5 11.6 23.5 EX500 (Pitch) P = 20.5 Light/Surge voltage suppressor 66.8 (10) 14.7 (for DIN rail mounting) 12 (52.9) 82.7 63.8 (6) L n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 160.5 150 122 22.5 97 173 162.5 142.5 18.5 117.5 198 187.5 163 20.5 138 223 212.5 183.5 23 158.5 235.5 225 204 19 179 260.5 250 224.5 21 199.5 285.5 275 245 23.5 220 298 287.5 265.5 19.5 240.5 323 312.5 286 21.5 261 348 337.5 306.5 24 281.5 360.5 350 327 20 302 385.5 375 347.5 22 322.5 398 387.5 368 18 343 423 412.5 388.5 20.5 363.5 448 437.5 409 22.5 384 460.5 450 429.5 18.5 404.5 485.5 475 450 21 425 510.5 500 470.5 23 445.5 523 512.5 491 19 466 ® 121 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate L dimensions (mm) Series SV D-sub Connector Dimensions: Series SV4000 for D-sub Connector U • Tie-rod base manifold: 1in = 25.4mm C8, N9 SS5V4-10FD 12 - Stations DB (S, R, RS) - 02, 03, C10, N11 (-D) C12, • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 24 24 (6) 40 20 11 13.7 25 1 B PE 2 B 2 B 3/5 4 E 1 2 P PE X x 3 A E 1 B P 4 A 4 A 4 A 3/5 4 E 4 A 35.8 (43.9) 2 B 2 B 4 A 4 A 74.8 58.3 P 4 A 4 A 35 14.5 3 A 2 B 2 B 2 B 2 B 2 P (Lateral connector entry) E 1 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø8, N9 ø10, N11 ø12 Rc 3/8 [1(P), 3(E) port] One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 Rc 1/4, 3/8 [4(A), 2(B) port] (L4) L3 L5 21.5 D side B B A A 12.2 B A A 5.5 B A 98.2 56.3 29.6 17.5 A 8 35 164.7 148.2 A 75 B 7.9 58.9 81.7 B DIN rail holding screw (for DIN rail mounting) B 4-ø6.2 (for mounting) 13.3 [for Rc 1/4, 3/8] (5.4) U side One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 Manual override Silencer (air discharge port) (with built-in silencer specification) and turn for ( Press the locking type. ) JIS-X-5101 Equivalent to applicable D-sub connector MIL-C-24308 { 4(A) port side: Orange 2(B) port side: Green L2 2-M2.6 2-4-40 UNC [4(A), 2(B) with inch size ports] 5 (Rail mounting hole pitch: 12.5) L1 (Station n) } Connector case release lever (both sides) (Station 1) (10) 14.7 (for DIN rail mounting) 16.2 57.8 85.5 61.8 Light/Surge voltage suppressor L dimensions (mm) L n L1 L2 L3 L4 L5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 173 162.5 137 21 109 198 187.5 161 21.5 133 223 212.5 185 22 157 248 237.5 209 22.5 181 273 262.5 233 23 205 298 287.5 257 23.5 229 310.5 300 281 18 253 335.5 325 305 18.5 277 360.5 350 329 19 301 385.5 375 353 19.5 325 410.5 400 377 20 349 435.5 425 401 20.5 373 460.5 450 425 21 397 485.5 475 449 21.5 421 510.5 500 473 22 445 535.5 525 497 22.5 469 560.5 550 521 23 493 585.5 575 545 23.5 517 610.5 600 569 24 541 ® 122 n: Stations 2 Valve Manifold Common Specifications EX600 Flat Ribbon Cable EX500 EX250 Tie-rod base EX120 Cassette base Circular Connector Applicable series Cassette base manifold SV1000/SV2000 Tie-rod base manifold SV1000/SV2000/SV3000/SV4000 D-sub Connector • Number of pins on connector: 26, 20, 10 • With strain relief Conforms to MIL-C-83503 Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 123 Manifold Specification Sheets ® Series SV Flat Ribbon Cable Connector How to Order Valve stations ... ... ... 04 02 4 stations 2 stations ... Note 2) Specified layout (Up to 24 solenoids possible.) 20 20 stations 08 8 stations Note 2) Specified layout (Up to 8 solenoids possible.) Double wiring specification ... ... SV1000 SV2000 SV3000 SV4000 09 9 stations 02 2 stations Note 2) ... ... Specified layout (Up to 18 solenoids possible.) 18 18 stations • Tie-rod base Mounting – – – – Nil Direct mount rail mount D DIN (with DIN rail) Note) DIN rail mount D0 (without DIN rail) For When a DIN rail D3 3 stations longer than the • Cassette base SS5V 1 – 16 P D 1 – 05 U Series 1 2 SV1000 SV2000 ... Connector entry direction D20 Upward Lateral specified stations is required. (Specify a rail longer than the For 20 stations standard length.) ... SS5V 1 – 10 P D 1 – 05 U 1 2 Double wiring specification PG: Flat ribbon cable 20 pins Note 1) 02 2 stations Series 1 2 3 4 Double wiring specification ... 12 12 stations 02 2 stations Flat ribbon cable connector: 26 pins Flat ribbon cable connector: 20 pins Flat ribbon cable connector: 10 pins PH: Flat ribbon cable 10 pins Note 1) 02 2 stations ... ... Connector type P PG PH ... P: Flat ribbon cable 26 pins Note 1) 02 2 stations Note) In case of D0, only DIN rail fittings are attached P, E port position U side (2 to 10 stations) D side (2 to 10 stations) Both sides (2 to 20 stations) DIN rail length Nil Pilot specification S R RS Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer ... Nil 3 Standard length For 3 stations Specify a rail longer than the standard For 20 stations length. ... U D B 20 Valve stations Series SV2000 ... ... PG: Flat ribbon cable 20 pins Note 1) 02 2 stations 09 9 stations 02 2 stations Double wiring specification Note 2) ... ... Specified layout (Up to 18 solenoids possible.) 18 18 stations Note 1) Double wiring specification: Single, double and 3 position solenoid valves can be used on all manifold stations. Use of a single solenoid will result in an unused control signal. If this is not desired, order with a specified layout. ® 124 ... ... ... 08 Double wiring specification Note 2) Specified layout (Up to 8 solenoids possible.) 8 stations ... Note 2) 04 4 stations 02 2 stations ... ... ... Double wiring specification Specified layout (Up to 24 solenoids possible.) 20 20 stations PG: Flat ribbon cable 20 pins 02 2 stations Note 1) ... 8 stations Note 2) Specified layout (Up to 8 solenoids possible.) 12 12 stations 02 2 stations PH: Flat ribbon cable 10 pins 02 2 stations Note 1) 09 9 stations 02 2 stations Double wiring specification Note 2) Specified layout (Up to 18 solenoids possible.) 18 18 stations ... 08 Double wiring specification ... 4 stations 2 stations P: Flat ribbon cable 26 pins Note 1) 02 2 stations ... ... ... ... Note 2) Specified layout (Up to 18 solenoids possible.) 18 18 stations 04 02 ... Double wiring specification ... 09 9 stations 02 2 stations PH: Flat ribbon cable 10 pins Note 1) 02 2 stations ... ... ... P: Flat ribbon cable 26 pins Note 1) 02 2 stations ... Series SV1000 Note 2) Specified layout: Indicate wiring specifications on a manifold specification sheet. (Note that double and 3 position valves cannot be used where single solenoid wiring has been specified.) EX600 How to Order Manifold Assemblies (Order Example) Example (SV1000) Manifold SS5V1-16PD1-06B-C6 (1 set) Valve Manifold Common Specifications Series SV Flat Ribbon Cable Double solenoid SV1200-5FU (2 sets) Single solenoid U de si EX500 SS5V1-16PD1-06B-C6 ............... 1 set (manifold part no.) ∗ SV1100-5FU ......... 4 sets (single solenoid part no.) ∗ SV1200-5FU ......... 2 sets (double solenoid part no.) SV1100-5FU (4 sets) D ns tio ta S D D EX250 D D D 3 2 1 D de si How to Order Solenoid Valves – 5 F – Note) Available with manifold block for station additions. Refer to pages 77 and 81. Series SV1000 SV2000 SV3000 SV4000 Manual override Nil: Non-locking push type Circular Connector 1 2 3 4 D: Slotted locking type Type of actuation 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. Rated voltage 5 6 Pilot specification Nil R Nil ∗ External pilot specification is not available for 4 position dual 3 port valves. Symbol K None Built-in A, B port size (inch) P, E port Applicable series ø8 One-touch fitting SV1000 ø10 One-touch fitting SV2000 ø12 One-touch fitting SV3000 ø12 One-touch fitting Rc 3/8 G 3/8 SV4000 Symbol N1 N3 N7 N3 N7 N9 N7 N9 N11 N9 N11 02N 03N 02T 03T M ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. Applicable series P, E port A, B port ø1/8" One-touch fitting ø5/16" ø5/32" One-touch fitting SV1000 One-touch fitting ø1/4" One-touch fitting ø5/32" One-touch fitting ø3/8" ø1/4" One-touch fitting SV2000 One-touch fitting ø5/16" One-touch fitting ø1/4" One-touch fitting ø3/8" ø5/16" One-touch fitting One-touch fitting SV3000 ø3/8" One-touch fitting ø5/16" One-touch fitting ø3/8" One-touch fitting ø3/8" One-touch fitting NPT 1/4 SV4000 NPT 3/8 NPT 3/8 NPTF 1/4 NPTF 3/8 NPTF 3/8 A, B ports mixed ∗ In case of mixed specification (M), indicate separately on a manifold specification sheet. ® 125 Manifold Specification Sheets A, B port ø3.2 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø4 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø6 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø8 One-touch fitting ø10 One-touch fitting ø12 One-touch fitting Rc 1/4 Rc 3/8 G 1/4 G 3/8 A, B ports mixed With light and surge voltage suppressor With surge voltage suppressor Single Valve Sub-plate C3 C4 C6 C4 C6 C8 C6 C8 C10 C8 C10 C12 02 03 02F 03F M U R Back pressure check valve Internal pilot External pilot A, B port size (metric) 24VDC 12VDC Valve Manifold Flat Ribbon Cable Specifications ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. Light/Surge voltage suppressor D-sub Connector 1 2 3 4 5 A B C EX120 SV 1 1 0 0 Series SV Flat Ribbon Cable Manifold Electrical Wiring 10P/16P Flat Ribbon Cable Type (26 pins) Common Common 26 25 SOL. A 23 19 SOL. A 21 Station 11 17 16 SOL. A 4 Station 2 SOL. A Light/Surge voltage suppressor SOL. B 2 SOL. A Station 1 SOL. B 2 1 Triangle mark Light/Surge voltage suppressor Station 1 SOL. A Triangle mark Light/Surge voltage suppressor • This circuit has double wiring specifications for up to 12 stations. Since the usable number of solenoids differs depending on the manifold type, refer to the table below. In the case of single solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification sheet, connections are made without skipping any connectors, and signals A for single and A, B for double are in order 1→2→3→4, etc. • Stations are counted starting from station 1 on the D side (connector side). • Since terminal numbers are not indicated on flat ribbon cables, use the triangle mark as a reference. • Since solenoid valves do not have polarity, either the +COM or –COM can be used. Usable number of solenoids • This circuit has double wiring specifications for up to 9 stations. Since the usable number of solenoids differs depending on the manifold type, refer to the table below. In the case of single solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification sheet,connections are made without skipping any connectors, and signals A for single and A, B for double are in order 1→2→3→4, etc. • Stations are counted starting from station 1 on the D side (connector side). • Since terminal numbers are not indicated on flat ribbon cables, use the triangle mark as a reference. • Since solenoid valves do not have polarity, either the +COM or –COM can be used. Usable number of solenoids Model Maximum number of solenoids Model Maximum number of solenoids Tie-rod base type 10 SV1000 to SV4000 24 Tie-rod base type 10 SV1000 to SV4000 Cassette base type 16 SV1000 SV2000 18 24 Cassette base type 16 SV1000 SV2000 10PH/16PH Flat Ribbon Cable Type (10 pins) Common Common 10 9 Light/Surge voltage suppressor SOL. B Station 4 8 SOL. A 7 Light/Surge voltage suppressor SOL. B 4 SOL. A Station 2 3 Light/Surge voltage suppressor SOL. B 2 1 Station 1 SOL. A Triangle mark Light/Surge voltage suppressor • This circuit has double wiring specifications for up to 4 stations. Since the usable number of solenoids differs depending on the manifold type, refer to the table below. In the case of single solenoids, connect to SOL. A. Furthermore, when wiring is specified on a manifold specification sheet, connections are made without skipping any connectors, and signals A for single and A, B for double are in order 1→2→3→4, etc. • Stations are counted starting from station 1 on the D side (connector side). • Since terminal numbers are not indicated on flat ribbon cables, use the triangle mark as a reference. • Since solenoid valves do not have polarity, either the +COM or –COM can be used. Usable number of solenoids Model ® Station 8 3 1 126 SOL. A SOL. B Station 2 3 Cassette base type 16 SOL. B 15 SOL. B 4 Tie-rod base type 10 Station 9 SOL. A Light/Surge voltage suppressor Light/Surge voltage suppressor Light/Surge voltage suppressor Light/Surge voltage suppressor SOL. B 18 Station 12 SOL. B 22 Common Common 20 SOL. B 24 Light/Surge voltage suppressor 10PG/16PG Flat Ribbon Cable Type (20 pins) Maximum number of solenoids SV1000 to SV4000 SV1000 SV2000 8 18 P • Cassette base manifold: U 1in = 25.4mm C3, N1 N3 SS5V1-16 PG D 12 - Stations DB (S, R, RS) - C4, PH C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. P 59 45.5 1 4A 4A 4A 4 E 2B 2B 2B 28.6 23 12.6 10 1 P 4A B 2B 35 2 P 1 (4.9) (C6: 3.2) (N7: 7) B A D side Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) 35 16.6 36.9 Triangle mark position ( D-sub Connector 42.3 58.4 B A B B B B B 5.5 PE A 35 E 28.8 18 PE 35 92.2 83.7 1 P 4 E One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 8 (Lateral connector entry) ) L2 5 Connector case release lever (both sides) Silencer (air discharge port) (with built-in silencer specification) Valve Manifold Flat Ribbon Cable Specifications Manual override Press and turn for the locking type. 4(A) port side: Orange 2(B) port side: Green DIN rail holding screw 2 A 4A A 2B A 4A A 2B A One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 Circular Connector 9.9 4A (L4) 2B L3 4A U side X EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 2B x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 8.4 A 18.1 B 33.8 35 13.5 E 22.3 EX500 With external pilot specification (Pitch) P = 10.5 (Rail mounting hole pitch: 12.5) L1 (Station n) Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) (Station 1) Applicable connector: 10 pin MIL type (conforming to MIL-C-83503) Light/Surge voltage suppressor 19.7 Triangle mark position Triangle mark position 74.1 63 48 7.5 (DIN rail dimension) (49.3) (18.9) For 16PG (20 pins) For 16PH (10 pins) Single Valve Sub-plate Block separation lever L dimensions (mm) n L1 L2 L3 L4 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 135.5 125 93.5 24.5 135.5 125 104 19 148 137.5 114.5 20 160.5 150 125 21 173 162.5 135.5 22 185.5 175 146 23 198 187.5 156.5 24 198 187.5 167 19 210.5 200 177.5 20 223 212.5 188 21 235.5 225 198.5 22 248 237.5 209 23 260.5 250 219.5 24 260.5 250 230 18.5 273 262.5 240.5 19.5 285.5 275 251 20.5 298 287.5 261.5 21.5 ® 127 Manifold Specification Sheets L EX600 Dimensions: Series SV1000 for Flat Ribbon Cable Valve Manifold Common Specifications Series SV Flat Ribbon Cable Series SV Flat Ribbon Cable Dimensions: Series SV2000 for Flat Ribbon Cable P • Cassette base manifold: U 1in = 25.4mm C4, N3 N7 SS5V2-16 PG D 12 - Stations - DB (S, R, RS) - C6, PH C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification 67.5 53.9 2B B P 4A 4A 2B 4A 2B 4 2B E 15.9 12.5 3/5 2 1 P 1 (5.3) (4.9) 43.1 44.5 B B B B 16.6 B B Triangle mark position 42.3 69.1 B PE PE 4A 3/5 A A 1 P 1 P E A 3/5 5.5 E 2 34.6 31.5 4 2B 115.5 102.9 39.5 27.3 35 4A A (Lateral connector entry) Manual override DIN rail holding screw 2B A 4A A One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) 9.9 A X D side (L4) 8 A 2B L3 4A U side x One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 2B One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 9.5 4A 18.8 35 B 17.5 3/5 A 23.5 E (Pitch) P = 16 and turn for ( Press the locking type. ) Connector case release lever (both sides) 4(A) port side: Orange 2(B) port side: Green L2 5 (Rail mounting hole pitch: 12.5) Silencer (air discharge port) (with built-in silencer specification) L1 Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) 56.5 19.7 71.5 (18.9) Applicable connector: 10 pin MIL type (conforming to MIL-C-83503) Triangle mark position Triangle mark position 74.1 (Station 1) 7.5 (DIN rail dimension) (49.3) (Station n) Light/Surge voltage suppressor For 16PG (20 pins) For 16PH (10 pins) Block separation lever L dimensions (mm) L n L1 L2 L3 L4 68 128 n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 148 137.5 109.5 22.5 160.5 150 125.5 21 173 162.5 141.5 19 198 187.5 157.5 23.5 210.5 200 173.5 22 223 212.5 189.5 20 235.5 225 205.5 18.5 260.5 250 221.5 23 273 262.5 237.5 21 285.5 275 253.5 19.5 310.5 300 269.5 24 323 312.5 285.5 22 335.5 325 301.5 20.5 348 337.5 317.5 18.5 373 362.5 333.5 23 385.5 375 349.5 21.5 398 387.5 365.5 19.5 423 412.5 381.5 24 435.5 425 397.5 22.5 ® P • Tie-rod base manifold: U D B SS5V1-10 PG D 12 - Stations PH 1in = 25.4mm C3, N1 N3 (-D) (S, R, RS) - C4, C6, N7 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX600 Dimensions: Series SV1000 for Flat Ribbon Cable Valve Manifold Common Specifications Series SV Flat Ribbon Cable With external pilot specification 13.5 34.8 14.1 8.4 8.6 18.3 EX500 (Pitch) P = 10.5 4 A E 2 B2 B2 B2 B2 B 35 P 56.5 43 A4 1 PE E A4 A4 A4 A E 2 P A4 3/5 23 9.5 A4 One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 PE A4 24.6 1 P A4 B2 B2 B2 B2 35 B 1 P 1 One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 D side 22 Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) (4.9) (C6: 3.2) (N7: 7) DIN rail holding screw (for DIN rail mounting) 4 (L4) 3/5 L3 L5 U side X EX120 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø3.2, N1 ø4, N3 ø6, N7 E x EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø8 N9 Circular Connector B A B A A A A A Triangle mark position 8.9 29.6 4.6 Manual override and turn for ( Press the locking type. ) 4-ø4.3 (for mounting) D-sub Connector 39.6 92.2 83 83.7 10.8 B B B B B A 1.3 5.5 35 58.9 92.6 9.9 8 (Lateral connector entry) Connector case release lever (both sides) 4(A) port side: Orange 2(B) port side: Green 5 Valve Manifold Flat Ribbon Cable Specifications L2 Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) L1 (Station n) Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) (Station 1) Applicable connector: 10 pin MIL type (conforming to MIL-C-83503) Light/Surge voltage suppressor 64.4 10 (39.6) 59.5 45.5 For 10PG (20 pins) For 10PH (10 pins) L dimensions (mm) L n n: Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 123 112.5 90.5 19.5 63 135.5 125 101 20.5 73.5 148 137.5 111.5 21.5 84 160.5 150 122 22.5 94.5 173 162.5 132.5 23.5 105 173 162.5 143 18.5 115.5 185.5 175 153.5 19.5 126 198 187.5 164 20.5 136.5 210.5 200 174.5 21.5 147 223 212.5 185 22.5 157.5 235.5 225 195.5 23.5 168 248 237.5 206 24.5 178.5 248 237.5 216.5 19 189 260.5 250 227 20 199.5 273 262.5 237.5 21 210 285.5 275 248 22 220.5 298 287.5 258.5 23 231 310.5 300 269 24 241.5 310.5 300 279.5 19 252 69 ® 129 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate (7.5) 11.8 (for DIN rail mounting) Triangle mark position Triangle mark position (18.9) Series SV Flat Ribbon Cable Dimensions: Series SV2000 for Flat Ribbon Cable P • Tie-rod base manifold: SS5V2-10 PG D 12 - Stations PH U D B 1in = 25.4mm C4, N3 N7 (-D) (S, R, RS) -C6, C8, N9 • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 16 17.5 34.9 15.8 9.5 1 P PE 2B 4A 2B 4 4A 2 2B 63.5 49.9 4A E 2B 3/5 1 P PE 30.6 4A A 3/5 E 1 P 4A 4A 4A 4A 4 E B 2B 2B 2B 25.2 A B One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø4 N3 2B 3/5 2 P 1 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø4, N3 ø6, N7 ø8, N9 U side x 3/5 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø10 N11 E 9.2 11.9 20.5 X One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø4 N3 D side L3 (L4) L5 (5.3) 9.9 B B B B B A 35 A A 5.4 Manual override and turn for ( Press the locking type. ) DIN rail holding screw (for DIN rail mounting) (Lateral connector entry) 4(A) port side: Orange 2(B) port side: Green L2 Connector case release lever (both sides) 5 Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) L1 (Station n) Triangle mark position 11.4 B A A A 53.4 29.6 12.2 A 58.9 102.9 109.4 5.5 B 115.5 97.5 Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) 20.4 (4.9) 4-ø5.3 (for mounting) (Station 1) Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) Light/Surge voltage suppressor Applicable connector: 10 pin MIL type (conforms to MIL-C-83503) (18.9) For 10PG (20 pins) (7.5) 11.8 (for DIN rail mounting) 12 63.5 52.5 (41.6) 66.4 Triangle mark position Triangle mark position For 10PH (10 pins) L dimensions (mm) L n L1 L2 L3 L4 L5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 148 137.5 106.4 24.5 80 160.5 150 122.4 22.5 96 173 162.5 138.4 20.5 112 185.5 175 154.4 19 128 210.5 200 170.4 23.5 144 223 212.5 186.4 21.5 160 235.5 225 202.4 20 176 248 237.5 218.4 18.5 192 273 262.5 234.4 22.5 208 285.5 275 250.4 21 224 298 287.5 266.4 19.5 240 323 312.5 282.4 23.5 256 335.5 325 298.4 22 272 348 337.5 314.4 20.5 288 360.5 350 330.4 18.5 304 385.5 375 346.4 23 320 398 387.5 362.4 21 336 410.5 400 378.4 19.5 352 435.5 425 394.4 24 368 ® 130 n: Stations 2 Valve Manifold Common Specifications Series SV Flat Ribbon Cable Dimensions: Series SV3000 for Flat Ribbon Cable 1in = 25.4mm C6, N7 U N9 SS5V3-10 PG D 12 - Stations DB (S, R, RS) - C8, (-D) C10, N11 PH • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. EX600 P • Tie-rod base manifold: With external pilot specification 21.3 35.5 18 11 2B 2B 2B 2 2B P 76.8 60.3 x PE B 4 E 4A 35 1 13.5 E P 4A 35 A 2B B 1 4A 4A 2B 4 E 4A 2B 2B 2 35 P 1 PE X 18.5 (5.3) (5.1) Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) Circular Connector B B B B B 9.9 B B A A A A 5.5 A A Triangle mark position 10.1 Manual override and turn for ( Press the locking type. ) 4-ø5.3 (for mounting) (Lateral connector entry) 4(A) port side: Orange 2(B) port side: Green L2 5 L1 Valve Manifold Flat Ribbon Cable Specifications Connector case release lever (both sides) Silencer (air discharge port) (with built-in silencer specification) (Rail mounting hole pitch: 12.5) (Station n) D-sub Connector 46.9 29.6 14.3 A 35 58.9 8 5 128.8 115.8 83.8 1 4A (L4) D side L3 L5 DIN rail holding screw (for DIN rail mounting) One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 EX120 U side One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 P 4A 4A 37.6 35 A One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø6, N7 ø8, N9 ø10, N11 EX250 One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 E 36.1 11.6 23.5 EX500 (Pitch) P = 20.5 (Station 1) Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) Light/Surge voltage suppressor Applicable connector: 10 pin MIL type (conforming to MIL-C-83503) Triangle mark position 79.7 Triangle mark position 12 (54.9) 82.7 63.8 (18.9) For 10PH (10 pins) (10) 14.7 (for DIN rail mounting) For 10PG (20 pins) L n n : Stations 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 160.5 150 122 22.5 97 173 162.5 142.5 18.5 117.5 198 187.5 163 21 138 223 212.5 183.5 23 158.5 235.5 225 204 19 179 260.5 250 224.5 21.5 199.5 285.5 275 245 23.5 220 298 287.5 265.5 19.5 240.5 323 312.5 286 22 261 348 337.5 306.5 24 281.5 360.5 350 327 20 302 385.5 375 347.5 22.5 322.5 398 387.5 368 18.5 343 423 412.5 388.5 20.5 363.5 448 437.5 409 23 384 460.5 450 429.5 19 404.5 485.5 475 450 21 425 510.5 500 470.5 23.5 445.5 523 512.5 491 19.5 466 71 ® 131 Manifold Specification Sheets L1 L2 L3 L4 L5 Single Valve Sub-plate L dimensions (mm) Series SV Flat Ribbon Cable Dimensions: Series SV4000 for Flat Ribbon Cable P • Tie-rod base manifold: U D B SS5V4-10 PG D 12 - Stations PH 1in = 25.4mm C8, N9 (S, R, RS) - 02, 03, C10, N11 (-D) C12, • When P, E port outlets are indicated on the U side or D side, the P, E ports on the opposite side are plugged. • External pilot port positions and silencer discharge port positions are the same as P, E port outlet positions. With external pilot specification (Pitch) P = 24 24 40 20 11 1 2 P 58.3 2 B 2 B 1 B P 4 A 4 A 3/5 4 E 4 A 2 B 2 B 2 B 2 P PE X D side 1 (5.4) 8 B B B 12.2 B A A 5.5 B A 35 164.7 148.2 A Triangle mark position 58.9 81.7 B A 75 13.3 [for Rc 1/4, 3/8] Connector case release lever (both sides) B A One-touch fitting [PE: Pilot EXH port] Applicable tubing O.D.: ø6 N7 (L4) 21.5 9.9 A PE x 4 A 3 A E 4-ø6.2 (for mounting) P 74.8 2 B 2 B 3/5 4 E 13.7 4 A 4 A 35 2 B 1 B 4 A One-touch fitting [X: External pilot port] Applicable tubing O.D.: ø6 N7 Rc 1/4, 3/8 [4(A), 2(B) port] L3 L5 98.2 56.3 29.6 17.5 4 A Rc 3/8 [1(P), 3(E) port] U side DIN rail holding screw (for DIN rail mounting) 3 A One-touch fitting [1(P), 3/5(E) port] Applicable tubing O.D.: ø12 N11 One-touch fitting [4(A), 2(B) port] Applicable tubing O.D.: ø8, N9 ø10, N11 ø12 E 35.8 14.5 25 Manual override and turn for ( Press the locking type. ) Silencer (air discharge port) (with built-in silencer specification) 4(A) port side: Orange 2(B) port side: Green L2 5 (Rail mounting hole pitch: 12.5) L1 (Station n) (Lateral connector entry) Applicable connector: 26 pin MIL type (conforming to MIL-C-83503) (Station 1) Applicable connector: 20 pin MIL type (conforming to MIL-C-83503) Light/Surge voltage suppressor 70.7 (45.9) For 10PG (20 pins) For 10PH (10 pins) (10) 14.7 (for DIN rail mounting) 16.2 Triangle mark position Triangle mark position (18.9) 85.5 61.8 Applicable connector: 10 pin MIL type (conforming to MIL-C-83503) L dimensions (mm) L n L1 L2 L3 L4 L5 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 185.5 175 137 31.5 109 210.5 200 161 31.5 133 235.5 225 185 31.5 157 260.5 250 209 31.5 181 285.5 275 233 31.5 205 310.5 300 257 31.5 229 335.5 325 281 31.5 253 348 337.5 305 31.5 277 373 362.5 329 31.5 301 398 387.5 353 31.5 325 423 412.5 377 31.5 349 448 437.5 401 31.5 373 473 462.5 425 31.5 397 498 487.5 449 31.5 421 523 512.5 473 31.5 445 548 537.5 497 31.5 469 573 562.5 521 31.5 493 ® 132 n: Stations 2 19 20 598 623 587.5 612.5 545 569 31.5 31.5 517 541 EX600 EX500 EX250 EX120 Circular Connector D-sub Connector Valve Manifold Flat Ribbon Cable Specifications Single Valve Sub-plate 133 Manifold Specification Sheets ® Valve Manifold Common Specifications Series SV EX500 Decentralized Serial Wiring Series SV Valve Manifold Specifications Type 16: Cassette Base Manifold Exploded View Caution Type 16C (circular connector type) manifold Mounting screw tightening torques M2: 0.15N·m M3: 0.6N·m M4: 1.4N·m U side Screw a Separation lever b D side Screw a Supply/Exhaust block assembly EX500 (type 16SAW) Circular connector (type 16C) ® 134 EX120 (type 16S3) D-sub connector (type 16F) Flat ribbon cable connector (type 16P) EX600 Manifold block assembly part numbers Wiring Series specification Manifold block assembly part no. For double SV1000-50-4A- For single SV2000-50-3A- For double SV2000-50-4A- C3: With ø3.2 One-touch fitting N1: ø1/8" One-touch fitting C4: With ø4 One-touch fitting N3: ø5/32" One-touch fitting C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting (Gaskets and are included.) C4: With ø4 One-touch fitting N3: ø5/32" One-touch fitting C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting C8: With ø8 One-touch fitting N9: ø5/16" One-touch fitting (Gaskets and are included. ) SV2000 SV 000 52U 2 A Supply/Exhaust block assembly SV 000 51D A EX120 Supply/Exhaust end block assembly EX250 SV1000-50-3A- EX500 For single Note SV1000 Series 1 2 SV1000 SV2000 P, E port size 1 2 Upward Lateral ø8 One-touch fitting ø5/16" One-touch fitting ø10 One-touch fitting ø3/8" One-touch fitting Plug SV1000 SV2000 All series ∗ "00" (plug) is not available for S, R and RS types. Pilot specification Nil S R RS Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer Valve Manifold Flat Ribbon Cable Specifications For EX500 (decentralized serial) For circular connector For D-sub connector For Flat ribbon cable connector (26 pins) For Flat ribbon cable connector (20 pins) For Flat ribbon cable connector (10 pins) For EX120 (dedicated output serial) D-sub Connector Supply/Exhaust block assembly specification ∗ Since EX500 and EX120 type SI units are not included, order them separately. No. Description Series EX500 SI unit Series EX120 SI unit Gasket Connector gasket DIN rail Note Refer to the DIN rail dimension tables on page 147. Single Valve Sub-plate Round head combination screw Part no. SV1000 SV2000 Refer to page 14. Refer to page 32. SX3000-57-4 SX5000-57-6 SX3000-146-2 VZ1000-11-1- SX3000-22-2 SV2000-21-1 (M2 x 24) (M3 x 30) Circular Connector C8 N9 C10 N11 00 Connector entry direction (D-sub, flat types only) 30 32 33 34 35 36 38 Valve Manifold Common Specifications Series SV Valve Manifold Specifications 135 Manifold Specification Sheets ® Series SV Valve Manifold Specifications Type 16: Cassette Base Manifold Replacement Parts Adding manifold bases (type 16) 1 Loosen the screws a (2 pcs. on one side) that hold the manifold base onto the DIN rail. (When removing the manifold base from the DIN rail, loosen the holding screws at four locations.) 2 Using a flat head screw driver, etc., pull the lever b forward on the manifold block assembly where a station is to be added, and disconnect the manifold block assemblies. D 3 Attach the manifold block assembly to be added to the DIN rail as shown in the figure. Hook this part onto the DIN rail, and press down in the direction of the arrow. Figure. Block mounting 4 Connect the block assemblies by pressing them together, and push the lever in firmly until it stops. Then secure them to the DIN rail by tightening the screws a . Caution (Tightening torque: 1.4N⋅m) Caution Fitting assembly replacement By replacing manifold fitting assemblies, it is possible to change the size of the A, B ports and P, E ports. To replace them, remove the clip with a flat head screw driver, etc., and pull out the fitting assembly. Mount the new fitting assembly by inserting it and then replacing the clip to its fully inserted position. Clip Fitting assembly part numbers SV2000 –– ø4 One-touch fitting VVQ1000-50A-C4 VVQ1000-51A-C4 ø6 One-touch fitting VVQ1000-50A-C6 VVQ1000-51A-C6 ø8 One-touch fitting –– VVQ1000-51A-C8 N1 One-touch fitting VVQ1000-50A-N1 –– N3 One-touch fitting VVQ1000-50A-N3 VVQ1000-51A-N3 N7 One-touch fitting VVQ1000-50A-N7 VVQ1000-51A-N7 N9 One-touch fitting –– VVQ1000-51A-N9 ø8 One-touch fitting VVQ1000-51A-C8 –– ø10 One-touch fitting –– VVQ2000-51A-C10 N9 One-touch fitting VVQ1000-51A-N9 –– N11 One-touch fitting –– VVQ2000-51A-N11 Note 1) Be careful to avoid damage or contamination of O-rings, as this can cause air leakage. Note 2) When removing a fitting assembly from a valve, after removing the clip, attach tubing or a plug (KQP-) to the One-touch fitting, and pull it out while holding the tubing (or plug). If it is pulled out while holding the release button of the fitting assembly (resin part), the release button may be damaged. Note 3) Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain inside the actuator, piping and manifold, confirm that the air is completely exhausted before performing any work. ® 136 B B B B Fitting assembly P O-ring Clip part numbers Tie Rod Cassette SV1000 SX3000-179-1A SX3000-179-2A SV2000 SX5000-72-3A SX5000-72-1A SV3000 SV3000-70-1A SV3000-70-1A SV4000 SY9000-59-2A SY9000-59-2A SV1000 SX5000-72-1A SX5000-72-1A SV2000 SY5000-108-1 SY5000-108-1 SV3000 SY7000-144-1 SY7000-144-2 SV4000 SY9000-59-2A SY9000-59-2A Series A, B port SV1000 VVQ1000-50A-C3 P, E port P, E port A, B port Port size ø3.2 One-touch fitting EX600 How to order cassette base type 16 solenoid valves with manifold block – 5 F – EX500 [Series SV1000/SV2000] • Type with manifold block is used when adding stations, etc. SV 1 1 0 0 Valve Manifold Common Specifications Series SV Valve Manifold Specifications – A, B port size Series Refer to A, B ports size tables on pages 8, 33, 44, 54 and 65. SV1000 SV2000 Manifold wiring specification Nil S Double wiring Single wiring EX120 Type of actuation Manifold block type 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. C Cassette base type 16 with manifold block Manual override Nil: Non-locking push type Circular Connector 1 2 3 4 5 A B C EX250 1 2 D: Slotted locking type Pilot specification R Internal pilot External pilot D-sub Connector Nil ∗ External pilot specification is not available for 4 position dual 3 port valves. Valve Manifold Flat Ribbon Cable Specifications Light/Surge voltage suppressor U R Back pressure check valve Nil K None Built-in ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. With light and surge voltage suppressor With surge voltage suppressor Example (SV1000) SV1200-5FU-C-C6 Rated voltage 5 6 24VDC 12VDC ∗ Note that serial wiring manifolds (EX500, EX250 and EX120) are only available with 24VDC. D Single Valve Sub-plate 137 Manifold Specification Sheets ® Series SV Valve Manifold Specifications Type 10: Tie-rod Base Manifold Exploded View Type 10C (circular connector type) manifold a U side Caution Mounting screw tightening torques M2: 0.15N·m M3: 0.6N·m M4: 1.4N·m M5: 2.9N·m Unless otherwise indicated, tighten mounting screws to the torques shown above. ∗ Included only with the DIN rail mount type. Series SV3000, SV4000 DIN rail holding screw tightening torque: 1.4N·m ∗ Included only with the DIN rail mount type (with DIN rail). D side ∗ Included only with the DIN rail mount type. Series SV3000,SV4000 DIN rail holding screw tightening torque: 1.4N·m Supply/Exhaust block assembly Circular connector (type 10C) EX250 (type 10S1W) D-sub connector (type 10F) ∗ , , and are not included with the supply/exhaust block assembly. ∗ Included only with the DIN rail mount type. (DIN rail holding screw tightening torque: 0.5N·m) EX500 (type 10SAW) ∗ is not included with the supply/exhaust block assembly. ® 138 EX120 (type 10S3) ∗ is not included with the supply/exhaust block assembly. Flat ribbon cable connector (type 10P) EX600 Manifold block assembly part numbers Series For single SV1000-50-1A- For double SV1000-50-2A- For single SV2000-50-1A- For double SV2000-50-2A- For single SV3000-50-1A- For double SV3000-50-2A- For single SV4000-50-1A- For double SV4000-50-2A- Note C3: With ø3.2 One-touch fitting N1: ø1/8" One-touch fitting C4: With ø4 One-touch fitting N3: ø5/32" One-touch fitting C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting (Tie-rod for station additions and gaskets , , and are included.) SV1000 C4: With ø4 One-touch fitting N3: ø5/32" One-touch fitting C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting C8: With ø8 One-touch fitting N9: ø5/16" One-touch fitting (Tie-rod for station additions and gaskets , , and are included.) SV2000 C6: With ø6 One-touch fitting N7: ø1/4" One-touch fitting C8: With ø8 One-touch fitting N9: ø5/16" One-touch fitting C10: With ø10 One-touch fitting N11: ø3/8" One-touch fitting (Tie-rod for station additions and gaskets , , and are included.) SV3000 C8: With ø8 One-touch fitting N9: ø5/16" One-touch fitting C10: With ø10 One-touch fitting N11: ø3/8" One-touch fitting C12: With ø12 One-touch fitting 02: Rc 1/4 02N: NPT 1/4 03: Rc 3/8 03N: NPT 3/8 02F: G 1/4 02T: NPTF 1/4 03F: G 3/8 03T: NPTF 3/8 (Tie-rod for station additions and gaskets , , and are included.) SV4000 SV 000 52U 1 A Supply/Exhaust block assembly SV 000 51D A Connector entry direction (D-sub, flat types only) Series Mounting Upward Lateral 1 2 Nil D0 SV1000 Series EX500 SI unit Series EX250 SI unit Series EX250 input block SV2000 SV3000 SV4000 SV4000 All series ∗ "00" (Plug) is not available for S, R and RS types. SV4000 Note For DeviceNet For PROFIBUS-DP M12, 2 inputs M12, 4 inputs M8, 4 inputs With mounting screws (M3 x 10, 2 pcs.) SY9000-11-2 SX3000-146-2 SV4000-65-1 : Manifold stations SV4000-55-1- SV4000-55-2A SV2000-21-2 (M3 x 40) VZ1000-11-4- Refer to DIN rail dimension tables on page 147. SV3000-69A and (tie-rod) are required for Series SV1000, and three pieces are required for Series SV2000, 3000 and 4000. (valve mounting screw) are required for Series SV1000, 2000 and 3000, and three pieces are required for Series SV4000. ® 139 Manifold Specification Sheets Note) Two pieces of Two pieces of Part no. SV3000 SV2000 Refer to page 14. EX250-SDN1 EX250-SPR1 EX250-IE1 EX250-IE2 EX250-IE3 EX250-EA1 SV1000-78A Refer to page 32. SX7000-57-5 SX5000-57-6 SX3000-146-2 SX3000-146-2 SV3000-65-1 SX5000-138-1 SV2000-55-1- SV3000-55-1- SV3000-55-2A SV2000-55-2A SV3000-21-1 SV2000-21-1 (M4 x 35) (M3 x 30) VZ1000-11-4- VZ1000-11-1- SV3000-69A SV1000-69A SV1000 Single Valve Sub-plate Series EX250 end plate assembly EX250 clamp assembly Series EX120 SI unit Gasket SX3000-57-4 Connector gasket SX3000-146-2 Manifold block gasket SX3000-181-1 Tie-rod SV1000-55-1- Tie-rod for station addition SV1000-55-2-1 SX3000-22-2 Round head combination screw (Valve mounting screw) (M2 x 24) DIN rail VZ1000-11-1- Clamp assembly SV1000-69A Internal pilot specification Internal pilot/Built-in silencer External pilot specification External pilot/Built-in silencer ø8 One-touch fitting ø5/16" One-touch fitting ø10 One-touch fitting ø3/8" One-touch fitting ø12 One-touch fitting ø3/8" One-touch fitting Rc 3/8 G 3/8 NPT 3/8 NPTF 3/8 Plug Valve Manifold Flat Ribbon Cable Specifications Pilot specification Nil S R RS P, E port size C8 N9 C10 N11 C12 N11 03 03F 03N 03T 00 D-sub Connector For EX500 (SI unit) For EX250 (SI unit) For circular connector For D-sub connector For Flat ribbon cable connector (26 pins) For Flat ribbon cable connector (20 pins) For Flat ribbon cable connector (10 pins) For EX120 (SI unit) ∗ Since EX500 and EX120 type SI units are not included, order them separately. Description Direct mount DIN rail mount Supply/Exhaust block assembly specification 10 11 12 13 14 15 16 18 No. Circular Connector SV1000 SV2000 SV3000 SV4000 EX120 Supply/Exhaust end block assembly 1 2 3 4 EX250 Manifold block assembly part no. EX500 Wiring specifications Valve Manifold Common Specifications Series SV Valve Manifold Specifications Series SV Valve Manifold Specifications Type 10: Tie-rod Base Manifold Replacement Parts Adding manifold bases (type 10) 1 Loosen the U side screws a , and remove the supply/exhaust end block assembly . 2 Screw in the tie-rods for station addition. (Screw them in until there is no gap between the tie-rods.) Tie-rod for station addition 3 Connect the manifold assembly and supply/exhaust end block assembly to be added, and tighten the screws a . D Caution Tightening torques SV1000, SV2000 0.6N⋅m (5.3in-lbf) SV3000 1.4N⋅m (12.4in-lbf) SV4000 2.9N⋅m (25.7in-lbf) Note) When eliminating manifold stations, the appropriate tie-rods for the desired change should be ordered separately. (When equipped with a DIN rail, be sure to tighten the DIN rail holding screws after tightening the tension bolts.) Caution Fitting assembly replacement By replacing manifold fitting assemblies, it is possible to change the size of the A, B ports and P, E ports. To replace them, remove the clip with a flat head screw driver, etc., and pull out the fitting assembly. Mount the new fitting assembly by inserting it and then replacing the clip to its fully inserted position. Fitting assembly part numbers SV1000 SV2000 SV3000 SV4000 ø3.2 One-touch fitting VVQ1000-50A-C3 –– –– –– ø4 One-touch fitting VVQ1000-50A-C4 VVQ1000-51A-C4 –– –– ø6 One-touch fitting VVQ1000-50A-C6 VVQ1000-51A-C6 VVQ2000-51A-C6 –– ø8 One-touch fitting –– VVQ1000-51A-C8 VVQ2000-51A-C8 VVQ4000-50B-C8 ø10 One-touch fitting –– –– VVQ2000-51A-C10 VVQ4000-50B-C10 ø12 One-touch fitting –– –– –– VVQ4000-50B-C12 N1 One-touch fitting VVQ1000-50A-N1 –– –– –– N3 One-touch fitting VVQ1000-50A-N3 VVQ1000-51A-N3 –– –– N7 One-touch fitting VVQ1000-50A-N7 VVQ1000-51A-N7 VVQ2000-51A-N7 –– N9 One-touch fitting –– VVQ1000-51A-N9 VVQ2000-51A-N9 VVQ4000-50B-N9 N11 One-touch fitting –– –– VVQ2000-51A-N11 VVQ4000-50B-N11 1/4 threaded type port block assembly –– –– –– SY9000-58A-02 3/8 threaded type port block assembly –– –– –– SY9000-58A-03 ø8 One-touch fitting VVQ1000-51A-C8 –– –– –– ø10 One-touch fitting –– VVQ2000-51A-C10 –– –– ø12 One-touch fitting –– –– VVQ4000-50B-C12 VVQ4000-50B-C12 N9 One-touch fitting VVQ1000-51A-N9 –– –– –– N11 One-touch fitting –– VVQ2000-51A-N11 VVQ4000-50B-N11 VVQ4000-50B-N11 3/8 threaded type port block assembly –– –– –– SY9000-58B-03 P, E port A, B port Port size ® 140 Clip part numbers For A, B port Cassette SX3000-179-1A SX3000-179-2A For P, E port 2 SY9000 – 58B – 03 SV2000 SX5000-72-3A SX5000-72-1A SV3000 SV3000-70-1A A SV3000-70-1A SV4000 SY9000-59-2A SY9000-59-2A SV1000 SX5000-72-1A SX5000-72-1A SV2000 SY5000-108-1 SY5000-108-1 SV3000 SY7000-144-1 SY7000-144-2 SV4000 SY9000-59-2A SY9000-59-2A 4 Nil F N T P, E port Thread type Rc G NPT NPTF Note 1) Be careful to avoid damage or contamination of O-rings, as this can cause air leakage. Note 2) When removing a fitting assembly from a valve, after removing the clip, attach tubing or a plug (KQP-) to the One-touch fitting, and pull it out while holding the tubing (or plug). If it is pulled out while holding the release button of the fitting assembly (resin part), the release button may be damaged. However, 02 and 03 port block assemblies should be pulled out as they are. Note 3) Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain inside the actuator, piping and manifold, confirm that the air is completely exhausted before performing any work. EX250 Clip B B B B P Fitting assembly EX120 How to order tie-rod type 10 solenoid valves with manifold block O-ring [Series SV1000 to SV4000] • Type with manifold block is used when adding stations, etc. – 5 F – – A, B port size Series Refer to A, B port size table on pages 8, 24, 33, 44, 54 and 65. SV1000 SV2000 SV3000 SV4000 Manifold wiring specification Nil S D-sub Connector 1 2 3 4 Circular Connector SV 1 1 0 0 Double wiring Single wiring Type of actuation Manifold block type 2 position single solenoid 2 position double solenoid 3 position closed center 3 position exhaust center 3 position pressure center 4 position dual 3 port valve: N.C./N.C. 4 position dual 3 port valve: N.O./N.O. 4 position dual 3 port valve: N.C./N.O. T Tie-rod type 10 with manifold block Note) Tie-rod type 10 includes tie-rods for station additions. Valve Manifold Flat Ribbon Cable Specifications 1 2 3 4 5 A B C Manual override Nil: Non-locking push type D: Slotted locking type ∗ 4 position dual 3 port valves are applicable to series SV1000 and SV2000 only. Pilot specification Nil R Internal pilot External pilot ∗ External pilot specification is not available for 4 position dual 3 port valves. Back pressure check valve K Light/Surge voltage suppressor None Built-in With light and surge voltage suppressor With surge voltage suppressor Example (SV1000) SV1200-5FU-T-C6 Rated voltage 5 6 24VDC 12VDC ∗ Note that serial wiring manifolds (EX500, EX250 and EX120) are only available with 24VDC. D ® 141 Manifold Specification Sheets ∗ Back pressure check valve is not available for 3 position closed center and 3 position pressure center. ∗ Built-in back pressure check valve type is applicable to series SV1000 only. ∗ Effective area of the built-in back pressure check valve type is reduced approximately 20%. U R Single Valve Sub-plate Nil EX500 Tie Rod SV1000 Series B A, B port SY9000 – 58A – 02 03 EX600 1/4, 3/8 threaded type port block assembly part numbers Valve Manifold Common Specifications Series SV Valve Manifold Specifications Series SV Valve Manifold Specifications Manifold Options (Common for types 16 and 10) By adding a relay output module to a series SV manifold, devices up to 110VAC, 3A (large type solenoid valves, etc.) can be controlled together with series SV valves. How to Order Relay output module SV 000 – 60 – 5 A – 1A Light window Number of outputs Series 1 2 3 A B SV1000 SV2000 SV3000 1 output 2 outputs Rated voltage 5 6 24VDC 12VDC ∗ Note that serial wiring manifolds (EX500, EX250 and EX120) are available with 24VDC only. Relay output module specifications Specification Item Number of outputs 1 output [connector with lead wire (M12)] 2 outputs [connector with lead wire (M12)] 4 pin connector (M12) plug 2 –– Output A –– Output A Output type 4 pin connector (M12) plug 4 Contact type ("a" contact) 2 1 3 4 Relay output module side pin arrangement Load voltage 110VAC 30VDC Load current 3A 3A Indicator light Output B Output A Output B Output A 20mA or less Non-polar Weight g (lbs) 48 (.10) Used to branch a two output relay output module to two separate systems. How to Order Relay output module and Y type connector wiring example Y type connector Solenoid 2 4 2 4 Output A Solenoid 1 2 4 ® 142 Relay output module (2 outputs) 3 Output B 2 1 4 3 3 4 30VDC 0.3A 1A A side: Orange B side: Green Polarity EX500 – ACY00 – S 1 Contact type ("a" contact) Relay output module side pin arrangement 110VAC Orange Current consumption 2 EX600 Manifold Option Interface regulator How to order interface regulator Series SV1000 Series SV2000/SV3000/SV4000 05 SV 2 000 00 P Regulating port Applicable valve 0 3 P For single, double For 3 position P A1 B1 Option P port A port (P controlled type, A port regulation) B port (P controlled type, B port regulation) (For mounting even number stations) SV1000-M1- 00 With pressure gauge M1 Without pressure gauge SV2000-00- SV2000-M1- EX120 SV1000-06- (For mounting odd number stations) SV2000 SV3000 SV4000 P port A port (P controlled type, A port regulation) B port (P controlled type, B port regulation) Option Note) In the case of Series SV1000 with a pressure gauge when mounting on the manifold, use caution that the part numbers are different between the odd no. stations and the even no. stations to avoid pressure gauges from interfering from each others. Note) Use caution that the part numbers will be differed depending on the one for single/double and 3 position due to the different length of solenoid valves. Also, when at least the one for 3 position is included in the same manifold, use all the ones for 3 position. SV1000-05- 2 3 4 P A1 B1 EX250 05 With pressure gauge [For odd number station] 06 With pressure gauge [For even number station] Without pressure gauge M1 Regulating port Series EX500 SV1 0 00 Valve Manifold Common Specifications Series SV Valve Manifold Specifications SV3000-00- Circular Connector D-sub Connector SV4000-00- SV4000-M1- Accessory Series SV1000 Round head combination screw SX3000-22-9 (M2 x 39.5) SV2000 SV2000-21-7 (M3 x 53) SX5000-57-6 SV3000 SV3000-21-4 (M4 x 57) SX7000-57-5 SV4000 SV2000-21-8 (M3 x 69.5) SY9000-11-2 Gasket SX3000-57-4 Caution JIS Symbol 4 2 (A) (B) 5(EA) 3(EB) 5(EA) 3(EB) 1 (P) A port regulation (P controlled type, A port regulation) 4 (A) M2: 0.15 N·m M3: 0.6 N·m M4: 1.4 N·m 5(EA) 3(EB) 1 (P) B port regulation (P controlled type, B port regulation) ® 143 Manifold Specification Sheets 1 (P) P port regulation 2 (B) Single Valve Sub-plate Mounting Screw Tightening Torques 2 (B) 4 (A) Valve Manifold Flat Ribbon Cable Specifications SV3000-M1- Series SV Valve Manifold Specifications Manifold Option Individual SUP spacer assembly Individual EXH spacer assembly SUP port EXH port How to order individual SUP/EXH spacer assembly Series SV1000 SV1000 Series SV2000/SV3000/SV4000 38 1A C6 SV 2 000 Port size C3 C4 C6 N1 N3 N7 2 3 4 SV1000 SV2000 SV3000 SV4000 SV2000 SV3000 SV4000 Thread type Note) Rc G NPT NPTF Note) SV2000/3000/4000 port size Individual SUP spacer Individual EXH spacer Round head combination screw SX3000-22-9 (M2 x 39.5) SV2000-21-6 (M3 x 46) SV3000-21-3 (M4 x 53) SV2000-21-5 (M3 x 60) A Nil F N T Series SV2000 SV3000 SV4000 Accessory Series 1 Series One-touch fitting for ø3.2 One-touch fitting for ø4 One-touch fitting for ø6 One-touch fitting for ø1/8" One-touch fitting for ø5/32" One-touch fitting for ø1/4" Spacer type 38 39 38 Gasket Port size 1/8 1/4 SX3000-57-4 SY5000-11-15 SY7000-11-11 SY9000-11-2 Interface speed control Caution Series Interface flow control assembly part no. SV2000 SV2000-FC SV3000 SV3000-FC M3: 0.6 N·m M4: 1.4 N·m Accessory JIS Symbol Series Round head combination screw SV2000-21-7 SV2000 (M3 x 53) SV3000 ® 144 Mounting Screw Tightening Torques M4 x 63 Gasket SX5000-57-6 SX7000-57-5 Blanking plate assembly Block disk labels Used in situations where valves will be added in the future, and for maintenance, etc. SV1000 – 74 – 1A SUP block disk label EXH block disk label SUP, EXH block disk label EX250 ∗ When ordering a manifold and block disks together using a manifold specification sheet, etc., labels will be attached where block disks are installed prior to shipment from the factory. Blanking plate assembly part no. SV1000 SV1000-67-1A SV2000 SV2000-67-1A SV3000 SV3000-67-1A SV4000 SV4000-67-1A EX120 Caution Series Mounting screw tightening torques M2: 0.15N·m M3: 0.6N·m M4: 1.4N·m Circular Connector Silencer with One-touch fitting SUP/EXH block disks This silencer can be quickly mounted on the manifold's E (exhaust) port. [SUP block disk] C By placing a SUP block disk in a manifold valve's pressure supply passage, two different high and low pressures can be supplied to one manifold. B A SMC D-sub Connector [EXH block disk] (mm) Model Effective area A B C AN203-KM8 14mm² ø16 26 51 AN200-KM10 26mm² ø22 53.8 80.8 AN300-KM10 30mm² ø25 70 97 AN300-KM12 41mm² ø25 70 98 Series SV1000 (for ø8) SV2000 (for ø10) SV3000 SV4000 (for ø12) Valve Manifold Flat Ribbon Cable Specifications By placing an EXH block disk in a manifold valve's exhaust passage, the valve's exhaust can be separated so that it will not affect other valves. It can also be used on a manifold with mixed positive pressure and vacuum. (Two pieces are required to block EXH on both sides. However, series SV1000 and 2000 type 10 manifolds require only one piece.) Plug (white) D d These are inserted in unused cylinder ports and P, E ports. Cassette base type 16 Tie-rod base type 10 A Series L SUP block disk 10 SV1000-59-1A SV1000-59-2A 16 SX3000-77-1A SX3000-77-1A 10 SV2000-59-1A SV2000-59-2A SV1000 SV2000 16 SV2000-59-3A SV2000-59-3A SV3000 10 SV3000-59-1A SV3000-59-1A SV4000 10 SY9000-61-2A SY9000-61-2A Model A (mm) L D ø4 KQ2P-04 16 32 ø6 KQ2P-06 18 35 ø8 ø8 KQ2P-08 20.5 39 ø10 ø10 KQ2P-10 22 43 ø12 ø12 KQ2P-12 24 44.5 ø14 ø1/8" KQ2P-01 16 31.5 ø5 ø5/32" KQ2P-03 16 32 ø6 ø1/4" KQ2P-07 18 35 ø8.5 ø5/16" KQ2P-09 20.5 39 ø10 ø3/8" KQ2P-11 22 43 ø11.5 ø6 ® 145 Manifold Specification Sheets 1mm2 = 1in = 25.4mm Applicable fitting size d EXH block disk Single Valve Sub-plate Manifold type EX500 These labels are attached to manifolds in which SUP and EXH block disks have been installed, in order to identify the installed locations. (Three sheets each included.) ∗ When manifolds are ordered with block disks installed, the labels will be attached where the block disks are installed. EX600 Manifold Options Valve Manifold Common Specifications Series SV Valve Manifold Specifications Series SV Valve Manifold Specifications Manifold Options Circular connector/Cable assembly (26 pins) AXT100 – MC26 – D-sub connector/Cable assembly (25 pins) AXT100 – DS25 – Lead wire length Lead wire length Part no. L dimension Part no. L dimension AXT100-MC26-015 1.5m AXT100-DS25-015 1.5m AXT100-MC26-030 3m AXT100-DS25-030 3m AXT100-MC26-050 5m AXT100-DS25-050 5m When a commercially available connector is required, use a 25 pin female connector conforming to MIL-C24308. L (60) L 44 8 1 14 25 Approx. ø10 Plug terminal no. (arrangement as seen from lead wire side) 50 47.04 13 16 Terminal no. Socket side Multi-core vinyl cable 0.3mm² x 25Ca 2-M2.6 x 0.45 D-sub connector cable assembly Wire colors by terminal number Terminal no. Lead wire color Black 1 Circular connector cable assembly Wire colors by terminal number Terminal no. Lead wire color Black 1 Dot marking None 2 Brown None 3 Red None 4 Orange None 5 Yellow None 6 Pink None 7 Blue None 8 Purple White 9 Gray Black 10 White Black 11 White Red 12 Yellow Red 13 Orange Red 14 Yellow Black 15 Pink Black 16 Blue White 17 Purple None Dot marking Brown None 3 Red None 4 Orange None 5 Yellow None 6 Pink None 7 Blue None 8 Purple White 9 Gray Black 10 White Black 11 White Red 12 Yellow Red 13 Orange Red 14 Yellow Black 15 Pink Black 16 Blue White 17 Purple None 18 Gray None 19 Orange Black 20 Red White 21 Brown White 22 Pink Red 23 Gray Red 24 Black White 25 White None 18 Gray None 19 Orange Black 20 Red White 21 Brown White 22 Pink Red 23 Gray Red Item Characteristic 24 Black White Conductor resistance Ω/km, 20°C 65 or less 25 White None Withstand voltage VAC, 1min. 1000 Insulation resistance, MΩ/km, 20°C 5 or less Note) Terminal no. is connected to inside the connector. None 2 Circular connector, D-sub connector cable assembly common specifications Electrical characteristics Note) The minimum inside bending radius for each cable is 20mm. ® 146 Valve Manifold Common Specifications Series SV Valve Manifold Specifications Manifold Options 2 1 25 W – Red 26 AXT100 – FC 6 EX600 Flat ribbon cable/Cable assembly 10 pins 20 pins 26 pins 1.5m AXT100-FC10-1 AXT100-FC20-1 AXT100-FC26-1 3m AXT100-FC10-2 AXT100-FC20-2 AXT100-FC26-2 5m AXT100-FC10-3 AXT100-FC20-3 AXT100-FC26-3 Connector width (W) 17.2 30 37.5 EX500 Cable Length (L) (15.6) Terminal no. L SV1000, 2000 and series EX500 input unit DIN rail dimensions and weights L EX250 Connector manufacturers • HIROSE ELECTRIC CO., LTD. • Fujitsu, Ltd. • Sumitomo/3-M Limited • J.S.T. Mfg. Co., Ltd. • Japan Aviation Electronics Industry, Ltd. ∗ When a commercially available connector is required, use a strain relief type conforming to MIL-C-83503. (7.5) (35) (25) VZ1000 – 11 – 1 – EX120 5.5 8 ∗ Enter a number into the from the DIN rail dimension table below. Rail mounting hole pitch 12.5 (mm) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 110.5 123 135.5 148 160.5 173 185.5 198 210.5 223 235.5 248 260.5 273 285.5 298 310.5 323 335.5 348 19.9 22.1 24.4 26.6 28.9 31.1 33.4 35.6 37.9 40.1 42.4 44.6 46.9 49.1 51.4 53.6 55.9 58.1 60.4 62.5 21 No. L dimension 360.5 Weight (g) 64.9 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 373 385.5 398 410.5 423 435.5 448 460.5 473 485.5 498 510.5 523 535.5 548 560.5 573 585.5 598 610.5 67.1 69.4 71.6 73.9 76.1 78.4 80.6 82.9 85.1 87.4 89.6 91.9 94.1 96.4 98.6 100.9 103.1 105.4 107.6 109.9 Circular Connector No. 0 L dimension 98 Weight (g) 17.6 D-sub Connector 62 61 60 59 49 58 48 57 47 56 46 55 45 54 44 53 43 52 42 51 50 No. L dimension 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798 810.5 823 835.5 848 860.5 873 Weight (g) 112.1 114.4 116.6 118.9 121.1 123.4 125.6 127.9 130.1 132.4 134.6 136.9 139.1 141.4 143.6 145.9 148.1 150.4 152.6 154.9 157.1 SV3000 and 4000 DIN rail dimensions and weights Valve Manifold Flat Ribbon Cable Specifications 71 70 69 68 67 66 65 64 63 No. L dimension 885.5 898 910.5 923 935.5 948 960.5 973 985.5 Weight (g) 159.4 161.6 163.9 166.1 168.4 170.6 172.9 175.1 177.4 L 8 5.5 (35) ∗ Enter a number into the from the DIN rail dimension table below. (25) VZ1000 – 11 – 4 – Rail mounting hole pitch 12.5 (10) (mm) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 110.5 123 135.5 148 160.5 173 185.5 198 210.5 223 233.5 248 260.5 273 285.5 298 310.5 323 335.5 348 28 31.1 34.3 37.4 40.6 43.8 46.9 50.1 53.3 56.4 59.6 62.7 65.9 69.1 72.2 75.4 78.6 81.7 84.9 88 21 No. L dimension 360.5 Weight (g) 91.2 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 373 385.5 398 410.5 423 435.5 448 485.5 498 510.5 523 535.5 548 560.5 573 585.5 598 610.5 94.4 97.5 100.7 103.9 107 110.2 113.3 116.5 119.7 122.8 126 129.2 132.3 135.5 138.6 141.8 145 148.1 151.3 154.5 460.5 473 Single Valve Sub-plate 0 No. L dimension 98 Weight (g) 24.8 71 70 69 68 67 66 65 64 63 No. L dimension 885.5 898 910.5 923 935.5 948 960.5 973 985.5 Weight (g) 224 227.2 230.4 233.5 236.7 239.8 243 246.2 249.3 1in = 25.4mm 1g = .02lbs ® 147 Manifold Specification Sheets 62 51 50 49 48 47 46 45 44 43 42 61 60 59 58 57 56 55 54 53 52 No. L dimension 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798 810.5 823 835.5 848 860.5 873 Weight (g) 157.6 160.8 163.9 167.1 170.3 173.4 176.6 179.8 182.9 186.1 189.2 192.4 195.6 198.7 201.9 205.1 208.2 211.4 214.5 217.7 220.9 Single Valve/ Sub-plate Type [IP67 Protection] Series SV1000/2000/3000/4000 How to Order SV 1 1 00 – 5 W1 U D – Series 1 2 3 4 Thread type SV1000 SV2000 SV3000 SV4000 Nil F N T Rc G NPT NPTF Type of actuation 2 position single solenoid (A) 4 1 Port size (B) 2 Symbol Nil 01 5 1 3 (EA) (P) (EB) Pilot specification 2 position double solenoid (A) 4 (B) 2 Nil R 5 1 3 (EA) (P) (EB) 3 position closed center 3 (B) 2 5 1 3 (EA) (P) (EB) (A) 4 (B) 2 3 position pressure center (A) 4 (B) 2 5 1 3 (EA) (P) (EB) 4 position dual 3 port valve: N.C./N.C. (B) 2 (A) 4 A SOL.a SOL.b 5 (EA) 3 (EB) 1 (P) 4 position dual 3 port valve: N.O./N.O. (B) 2 (A) 4 B SOL.a SOL.b 5 (EA) 3 (EB) 1 (P) 4 position dual 3 port valve: N.C./N.O. (A) 4 C SOL.a (B) 2 SOL.b 5 (EA) 3 (EB) 1 (P) SV3000 and 4000 are not available with dual 3 port valve. ® 148 Rated voltage 5 6 Symbol W1 W2 W3 W4 W7 5 1 3 (EA) (P) (EB) 5 04 24VDC 12VDC Manual override Nil D Non-locking push type Slotted locking type M12 waterproof connector 3 position exhaust center 4 03 ∗ External pilot specification is not available for 4 position dual 3 port valves. 2 (A) 4 02 Internal pilot External pilot Applicable series Port size Without sub-plate SV1000 1/8 SV2000 1/4 SV3000 SV3000 3/8 SV4000 1/2 SV4000 Cable length (mm) 300 500 1000 2000 5000 Light/Surge voltage suppressor U R With light and surge voltage suppressor With surge voltage suppressor Fluid EX600 Series SV Solenoid Valve Specifications Air 0.15 to 0.7 (22 to 101) 4 position dual 3 port valve 2 position double 0.1 to 0.7 (14 to 101) 3 position EX500 Internal pilot operating pressure range MPa (psi) External pilot operating pressure range MPa (psi) 2 position single 0.2 to 0.7 (14 to 101) Operating pressure range –100kPa to 0.7 (-14.5 to 101) 2 position single, double 0.25 to 0.7 (36 to 101) 3 position –10 to 50 (with no freezing)∗ (14 to 22) Ambient and fluid temperature °C (°F) 2 position single, double Maximum EX250 5 4 position dual 3 port valve operating frequency Hz 3 position 3 Non-locking push type Manual override Slotted locking type Pilot exhaust method Internal pilot Main valve/Pilot valve common exhaust External pilot Pilot valve individual exhaust EX120 Lubrication Not required Mounting orientation Unrestricted Impact/Vibration resistance ms² 150/30 (8.3 to 2000Hz) Enclosure IP67 (based on IEC529) Electrical entry M12 waterproof connector Rated coil voltage Circular Connector 24VDC, 12VDC ±10% of rated voltage Allowable voltage fluctuation Power consumption W 0.6 (With light: 0.65) Surge voltage suppressor Zener diode Indicator light Note) Impact resistance: Valve Manifold Common Specifications Series SV Single Valve/Sub-plate Type LED Vibration resistance: No malfunction when tested with one sweep of 8.3 to 2000Hz in the axial direction and at a right angle to the main valve and armature, in both energized and de-energized states (at initial value). ∗ Refer to page 166. D-sub Connector No malfunction when tested with a drop tester in the axial direction and at a right angle to the main valve and armature, one time each in energized and de-energized states (at initial value). Response time Response time ms at 0.5MPa (72.5psi) SV1000 SV2000 SV3000 SV4000 2 position single 11 or less 25 or less 28 or less 40 or less 2 position double 10 or less 17 or less 26 or less 40 or less 3 position 18 or less 29 or less 32 or less 82 or less 4 position dual 3 port valve 15 or less 33 or less –– –– Note) Based on JISB8375-1981 dynamic performance test (with coil temperature of 20°C, at rated voltage). M12 waterproof connector wiring specifications Double solenoid Single solenoid 4 pin connector (M12) plug 4 pin connector (M12) plug 3 (COM) 1 3 4 3 (COM) 4 Circuit diagram 4 Solenoid valve side pin wiring diagram 1 3 4 Solenoid B Solenoid A Solenoid 2 Single Valve Sub-plate 2 2 Circuit diagram Valve Manifold Flat Ribbon Cable Specifications Type of actuation Solenoid valve side pin wiring diagram ® 149 Manifold Specification Sheets Note) Solenoid valves do not have polarity. Series SV Single Valve/Sub-plate Type Model Note) Values inside [ ] are applicable normal position. Series SV1000 Values inside ( ) are applicable without sub-plate. Weight (g) Note) Flow characteristics Valve Model Type of Actuation 2 position Port size Single Double Closed center SV100--01 3 position Exhaust center Rc 1/8 b Cv C[dm3/(s⋅bar)] b Cv 1.0 0.30 0.24 1.1 0.30 0.26 0.77 0.28 0.18 0.85 0.30 0.19 0.73 1.2 [0.51] Pressure center 0.68 4 position N.C./N.C. dual N.O./N.O. 4, 2→5, 3 (A, B→EA, EB) 1→4, 2 (P→A, B) C[dm3/(s⋅bar)] 0.87 0.31 0.18 0.24 [0.45] 0.29 [0.14] 0.35 0.18 0.31 0.23 1.1 [0.55] 0.89 0.26 [0.52] 0.24 [0.16] 0.24 0.47 1.1 0.39 0.29 0.77 0.44 0.21 M12 waterproof connector (cable length 300mm) 123 (88) 128 (93) 130 (95) 128 (93) Series SV2000 Weight (g) Note) Flow characteristics Type of Actuation Valve Model 2 position Port size Single Double Closed center SV200--02 3 position Exhaust center Rc 1/4 1→4, 2 (P→A, B) b C[dm3/(s⋅bar)] 0.41 0.64 1.8 0.47 0.50 1.8 1.4 0.55 0.44 3.0 [1.2] 2.2 4 position N.C./N.C. dual N.O./N.O. 2.8 2.4 3.3 [0.84] Pressure center Cv 4, 2→5, 3 (A, B→EA, EB) b C[dm3/(s⋅bar)] Cv 2.7 0.36 [0.60] 0.85 [0.28] 0.40 0.55 0.24 0.57 1.8 0.29 0.66 0.47 0.40 0.33 [0.48] 0.72 [0.37] 0.48 0.40 2.6 0.31 0.60 2.3 0.36 0.54 M12 waterproof connector (cable length 300mm) 159 (96) 163 (100) 168 (105) 163 (100) Series SV3000 Weight (g) Note) Flow characteristics Type of Actuation Valve Model 2 position SV300--02 Port size Single Double Closed center Rc 1/4 3 position Exhaust center SV300--03 Double Closed center 0.41 0.64 2.8 0.29 0.66 3.0 0.43 0.80 2.6 0.41 0.72 5.3 [2.3] Single Rc 3/8 3 position Exhaust center Pressure center Cv 4, 2→5, 3 (A, B→EA, EB) Cv C[dm3/(s⋅bar)] b 2.4 2.6 Pressure center 2 position 1→4, 2 (P→A, B) C[dm3/(s⋅bar)] b 0.71 0.42 0.39 [0.49] 1.3 [0.65] 4.7 [1.7] 2.3 0.35 [0.48] 1.1 [0.49] 0.66 0.45 0.29 1.2 4.5 0.27 1.1 3.0 0.40 0.80 2.6 0.45 0.73 2.6 0.71 0.42 0.31 [0.51] 1.3 [0.64] 4.8 [1.7] 2.2 250 (121) 253 (124) 4.9 5.3 [2.3] M12 waterproof connector (cable length 300mm) 0.35 [0.48] 1.1 [0.34] 0.63 0.49 261 (132) 235 238 246 Series SV4000 Weight (g) Note) Flow characteristics Valve Model Type of Actuation Port size 1→4, 2 (P→A, B) 4, 2→5, 3 (A, B→EA, EB) C[dm3/(s⋅bar)] b Cv C[dm3/(s⋅bar)] b Cv 8.0 0.48 2.2 9.6 0.43 2.6 7.6 0.32 1.8 7.3 0.30 1.7 0.34 1.7 13 [4.0] Single 2 position Double Closed center SV400--03 Rc 3/8 3 position Exhaust center 7.2 Pressure center 2 position SV400--04 Single Double Closed center 3 position Exhaust center Pressure center ® 150 12 [3.3] Rc 1/2 0.26 [0.41] 2.8 [0.84] 0.23 [0.41] 2.8 [0.95] 7.4 0.33 1.9 7.9 0.34 2.0 10 0.29 2.4 7.5 0.33 1.8 7.3 0.32 1.8 0.42 2.0 13 [8.7] 7.1 12 [3.0] 0.33 [0.51] 3.3 [0.94] 6.7 0.32 [0.43] 3.6 [2.4] 0.40 1.9 M12 waterproof connector (cable length 300mm) 505 (208) 509 (212) 530 (233) 484 488 509 Valve Manifold Common Specifications Series SV Single Valve/Sub-plate Type Construction: SV1000/2000/3000/4000 Tie-rod Base Type EX600 2 position single 2 position single (A) (B) 4 2 EX500 5 1 3 (EA) (P) (EB) 4 (A) 1 (P) 2 position double EX250 5 (EA) 2 (B) 3 (EB) 2 position double (A) (B) 4 2 EX120 5 1 3 (EA) (P) (EB) 4 (A) 5 (EA) (A) (B) 4 2 2 (B) Circular Connector 3 position closed center 1 (P) 3 (EB) 3 position closed center/exhaust center/pressure center 5 1 3 (EA) (P) (EB) 3 position exhaust center D-sub Connector (A) (B) 4 2 5 1 3 (EA) (P) (EB) 3 position pressure center 4 (A) 5 1 3 (EA) (P) (EB) 1 (P) 5 (EA) Valve Manifold Flat Ribbon Cable Specifications (A) (B) 4 2 2 (B) 3 (EB) Parts list No. Description Material Note Die-cast aluminum (SV1000 is die-cast zinc) White 1 Body 2 Adapter plate Resin White 3 Pilot body Resin White 4 Piston Resin –– End plate 6 Spool valve assembly 7 Molded coil Resin White Aluminum/H-NBR –– Resin Gray M2: 0.15N·m M3: 0.6N·m M4: 1.4N·m Single Valve Sub-plate 5 Caution Mounting screw tightening torques Replacement parts No. Description Part number SV200 SY3000-27-1-Q SY5000-27-1-Q 8 Sub-plate 9 Gasket SY3000-11-25 –– Round head combination screw SX3000-22-2 (M2 x 24) SV300 SV400 1/4: SY7000-27-1-Q 3/8: SY9000-27-1 3/8: SY7000-27-2-Q 1/2: SY9000-27-2 SY5000-11-18 SY7000-11-14 SY9000-11-2 SV2000-21-1 (M3 x 30) SV3000-21-1 (M4 x 35) SV2000-21-2 (M3 x 40) Note Die-cast aluminium See thread types on page 86 for . For valve mounting (flat nickel plated) ® 151 Manifold Specification Sheets SV100 Series SV Single Valve/Sub-plate Type Dimensions: Series SV1000 1in = 25.4mm 2 position single/double/4 position dual 3 port [M12 waterproof connector type] SV100(R)-W-01 13.3 13.5 14.5 54.1 43.3 35 19 5.8 19 2-ø3.2 B X PE SMC B A B A A 3 17 (Mounting hole) 22 M5 x 0.8 (External pilot port) 17 EA (Light/Surge voltage suppressor) P Manual override (non-locking) A side: Orange B side: Green (L = 300 to 5000) EB 41 2.8 M5 x 0.8 (Pilot EXH port) <for external pilot type> 89.3 83.7 53.5 7.5 11 11 5-Rc 1/8 (Piping port) 24.5 16.5 48.5 M12 waterproof connector 20.5 3 position closed center/exhaust center/pressure center [M12 waterproof connector type] SV100(R)-W-01 13.3 13.5 14.5 62.6 51.8 14.3 35 19 (L = 300 to 5000) P SMC 22 PE X EA Manual override (non-locking) A side: Orange B side: Green 3 B A B A A (Light/Surge voltage suppressor) 17 (Mounting hole) B 17 19 2-ø3.2 M5 x 0.8 (External pilot port) EB 41 11.3 M5 x 0.8 (Pilot EXH port) <for external pilot type> 97.8 92.2 11 11 5-Rc 1/8 (Piping port) ® 152 20.5 7.5 53.5 48.5 24.5 16.5 M12 waterproof connector Valve Manifold Common Specifications Series SV Single Valve/Sub-plate Type Dimensions: Series SV2000 18 19 9.5 SV200(R)-W-02 EX600 1in = 25.4mm 2 position single/double/4 position dual 3 port [M12 waterproof connector type] EX500 73.3 61.1 M5 x 0.8 (Pilot EXH port) <for external pilot type> 17 15.5 2-ø4.3 (Mounting hole) 9.3 4 48 EX250 PE X B SMC B A 35 A A B 17 15.5 Manual override (non-locking) A side: Orange B side: Green P EB 56 (L = 300 to 5000) 5.3 EX120 (Light/Surge voltage suppressor) EA M5 x 0.8 (External pilot port) 108.5 102.9 18 22 9.5 51 Circular Connector M12 waterproof connector 18 28 5-Rc 1/4 (Piping port) D-sub Connector SV200(R)-W-02 18 19 9.5 3 position closed center/exhaust center/pressure center [M12 waterproof connector type] Valve Manifold Flat Ribbon Cable Specifications 85.9 17 15.5 73.7 21.9 4 48 B A PE X B SMC A 35 A M5 x 0.8 (Pilot EXH port) <for external pilot type> 2-ø4.3 (Mounting hole) B (Light/Surge voltage suppressor) Manual override (non-locking) A side: Orange B side: Green (L = 300 to 5000) EA P EB 17.9 56 M5 x 0.8 (External pilot port) Single Valve Sub-plate 121.1 115.5 18 5-Rc 1/4 (Piping port) 18 28 ® 153 Manifold Specification Sheets 9.5 51 M12 waterproof connector 22 17 15.5 Series SV Single Valve/Sub-plate Type Dimensions: Series SV3000 1in = 25.4mm 2 position single/double [M12 waterproof connector type] SV300(R)-W-02, 03 22.5 13.5 21 86.2 M5 x 0.8 (External pilot port) 71.9 10.4 2-ø4.3 M5 x 0.8 (Pilot EXH port) <for external pilot type> 21 (Mounting hole) B A 21.5 X SMC 46 38 A B B PE A Manual override (non-locking) A side: Orange B side: Green 21 EA P EB 21.5 61 69 6.4 (Light/Surge voltage suppressor) (L = 300 to 5000) 121.4 115.8 5-Rc 3/8, 1/4 (Piping port) 20.5 20.5 33 11.5 13.5 26.5 58.7 60.5 M12 waterproof connector 3 position closed center/exhaust center/pressure center [M12 waterproof connector type] SV300(R)-W-02, 03 22.5 13.5 21 M5 x 0.8 (External pilot port) 99.2 84.9 M5 x 0.8 (Pilot EXH port) <for external pilot type> 23.4 2-ø4.3 21 (Mounting hole) B A 21.5 X SMC B A B 38 46 PE A 21 Manual override (non-locking) A side: Orange B side: Green EA P EB 21.5 61 69 19.4 (Light/Surge voltage suppressor) (L = 300 to 5000) 134.4 128.8 5-Rc 3/8, 1/4 (Piping port) 20.5 20.5 33 ® 154 11.5 58.7 60.5 26.5 13.5 M12 waterproof connector 1in = 25.4mm 2 position single/double [M12 waterproof connector type] SV400(R)-W-03, 04 30 17.5 29 EX600 Dimensions: Series SV4000 Valve Manifold Common Specifications Series SV Single Valve/Sub-plate Type 37 EX500 16.8 27 5 Rc 1/8 (Pilot EXH port) <for external pilot type> (Mounting hole) 2 B 4 A 25 EX250 118.6 101.1 86 2-ø5.4 (Light/Surge voltage suppressor) X SMC B 5 EA 1 P 3 EB 96 (L = 300 to 5000) 11.8 EX120 27 A B 47 57 PE A Manual override (non-locking) A side: Orange B side: Green 25 Rc 1/8 (External pilot port) 153.8 148.2 M12 waterproof connector 34.5 17.5 15.5 71.5 Circular Connector 29.5 5-Rc 3/8, 1/2 (Piping port) 29.5 44.5 96.5 D-sub Connector 3 position closed center/exhaust center/pressure center [M12 waterproof connector type] SV400(R)-W-03, 04 30 17.5 29 37 Valve Manifold Flat Ribbon Cable Specifications 33.3 27 2 B Rc 1/8 (Pilot EXH port) <for external pilot type> 4 A 25 5 135.1 117.6 86 2-ø5.4 (Mounting hole) (L = 300 to 5000) X SMC B 5 EA 1 P 3 EB 96 28.3 25 Single Valve Sub-plate (Light/Surge voltage suppressor) A 27 B 47 57 PE A Manual override (non-locking) A side: Orange B side: Green Rc 1/8 (External pilot port) 170.3 164.7 29.5 5-Rc 3/8, 1/2 (Piping port) 34.5 17.5 29.5 44.5 ® 155 Manifold Specification Sheets 15.5 71.5 M12 waterproof connector Series SV Made to Order Specifications Contact SMC regarding detailed specifications, lead times and pricing. Ordeer Mad Symbol Symbol 1 Main Valve Fluoro Rubber Specification -X90 2 -X5 Single, Double Common Type Single solenoid and double solenoid can be changed at the installation. Fluoro rubber is used for rubber parts of the main valve to allow use in applications such as the following. 1. When using a lubricant other than the recommended turbine oil, and there is a possibility of malfunction due to swelling of the spool valve seals. SV 1 2 3 4 00 Manual override 1 2 3 4 SV 200 2. When ozone enters or is generated in the air supply. Part no. How to order D X5 Entry is the same as standard products. X90 Specifications Entry is the same as standard products. Specifications and performance are the same as standard products. Note) Because in series-X90 fluoro rubber is used for only main valve, the rubber parts of the application/usage in conditions requiring heat resistance should be avoided. Valve configuration Pilot type 2 position 5 port solenoid valve Type of actuation Single solenoid, double solenoid common type Internal pilot 2 position single operating pressure range MPa (psi) 2 position double 0.15 to 0.7 (24 to 101) 0.15 to 0.7 (22 to 101) External pilot operating pressure range MPa (psi) Operating pressure range –100kPa to 0.7 (–14.5 to 101) Pilot 2 position single 0.25 to 0.7 (36 to 101) pressure 2 position double 0.25 to 0.7 (36 to 101) range Ambient and fluid temperature °C (°F) –10 to 50 (with no freezing) Note) (14 to 122) Power consumption W 0.6 (With light: 0.65) ∗ Other specifications (effective area, response time, etc.) are the same as standard products. Note) Refer to page 102. Caution Operating precautions 1. The single solenoid specification is applicable when shipped from the factory. (Refer to Figure 1.) 2. For use as a double solenoid, set the manual override and connector assembly as follows. . Remove the B side manual override (green) label, and turn the slit of the B side manual override with a watchmakers screw driver so that it is positioned as shown in Figure 2. 3. When set for double solenoid, do not apply current to solenoids on both sides at the same time. 4. Refer to page 105 for details on electrical connections and electrical circuits with light and surge voltage suppressor. 5. Dimensions are the same as standard products. Figure 1. When shipped: Manual override detail for single solenoid specification Figure 2. Manual override detail when changed to double solenoid Label (green) LOCK SINGLE LOCK LOCK PUSH PUSH B side A side manual override manual override ® 156 Slit LOCK LOCK PUSH PUSH A side B side manual override manual override B side manual override (green) Valve Manifold Common Specifications Date: Customer name EX600 Serial Wiring with Analog/Digital Input/Output Unit Contact person 1 2 3 Specification sheet no. Series SV 000: Tie-rod base Purchase order no. Follow procedures 1 Manifolds through W10S6 Q SUP/EXH block assembly specifications No SI unit Device Net TM type PROFIBUS DP type CC-Link type Nil SI unit Common type Nil N Internal pilot type D3 SNote) Internal pilot/Built-in silencer External pilot type R RSNote) External pilot/Built-in silencer +COM. –COM. For 3 stn. … D20 For 20 stn. When a longer DIN rail is desired than the specified stations. (Specify a longer rail than the standard length.) Refer to page 12 for appropriate specification symbols to fill in the blanks below. ∗ 00 ∗ ∗ EX120 SV 0 Q N V Direct mount DIN rail mounting type (With DIN rail) D D0Note1 ) DIN rail mounting type (Without DIN rail) Nil … 2 Valves Mounting Enclosure IP67 SI unit EX250 SV1000 SV2000 SV3000 05 U D EX500 Series set(s) Required date Quantity . Refer to page 13 for appropriate specification symbols to fill in the blanks below. SS5V 1 1 2 3 EX600 Equipment name Manifold Specification Sheet 5F Manual override B B A A A A When using an external pilot valve, enter a "" in the b section of the station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. A Indicate in the station table below. Back pressure check valve When using a valve with back pressure check valve, enter a "" in section c of the station table below. A Pilot type A Series Type of actuation B B B B B Circular Connector Light/Surge voltage suppressor Indicate the layout of valves, etc., with a "". 20 19 18 17 16 15 14 13 12 11 10 9 Valve stations Single solenoid Double solenoid Closed center 3 position Exhaust center Pressure center N.C./N.C. 4 position dual N.O./N.O. 3 port valve N.C./N.O. Relay output 1 output module 2 outputs Blanking plate assembly 8 7 6 5 4 3 2 1 Quantity D-sub Connector 3 Stations 2 position b c d External pilot specification (enter only for external pilot) With back pressure check valve (enter only for back pressure check valve) SUP block plate assembly EXH block plate assembly Wiring Single wiring specifications Double wiring Single Valve Sub-plate e Valve Manifold Flat Ribbon Cable Specifications a Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. Qty. Part no. Qty. Order no. Dept. code ® 157 Manifold Specification Sheets Clerk (code no.) Date: Customer name EX500 Decentralized Serial Type Manifold Contact person 1 2 3 4 Series SV 000: Tie-rod base Cassette base Specification sheet no. Purchase order no. Manifold Specification Sheet Equipment name set(s) Required date Quantity Follow procedures q through e. 1 Manifolds Refer to page 48 for appropriate specification symbols to fill in the blanks below. SS5V Series SV1000 SV2000 SV3000 SV4000 S Manifold type D Valve stations Option Includes the number of blanking plate assemblies. 10 Tie-rod base 16 Cassette base Cassette base available for SV1000, 2000 only. Manifold mounting and DIN rail length can be specified. P, E port position A, B port size Supply/Exhaust block assembly specification For "M" (mixed ports), indicate the port size, such as C3 or C4, instead of a "" in the a section of the station table. SI unit 0 A1W A2W Refer to page 49 for appropriate specification symbols to fill in the blanks below. U side 5F 2 1 n P, E port A B Manual override Light /Surge voltage suppressor Series B ∗ 00 ∗ ∗ A A A A A (Max. 16 stations) D side Valve stations P, E port B PWR COM B When using a valve with back When using an external pilot valve, pressure check valve, enter a enter a "" in the b section of the "" in section c of the station table below. station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. Pilot type A Back pressure check valve Type of actuation Indicate in the station table below. A SV B 2 Valves Without SI unit For remote I/O For DeviceNet/ProfiBus B 1 2 3 4 W SI unit 3 Stations Indicate the layout of valves, etc., with a "". Valve stations Single solenoid Double solenoid Closed center 3 position Exhaust center Pressure center a 4 position N.C./N.C. dual N.O./N.O. 3 port valve N.C./N.O. Relay output 1 output module 2 outputs Blanking plate assembly External pilot specification b (enter only for external pilot) 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 position c With back pressure check valve (enter only for back pressure check valve) SUP block plate assembly EXH block plate assembly Wiring Single wiring e specifications Double wiring d Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. Qty. Part no. Qty. Order no. Clerk (code no.) Dept. code ® 158 2 1 Quantity Valve Manifold Common Specifications Date: Customer name EX250 Integrated Input/Output Serial Type Manifold Contact person 1 2 3 Specification sheet no. Series SV 000: Tie-rod base Purchase order no. Follow procedures through 1 Manifolds D Valve stations SI unit SV1000 SV2000 SV3000 0 NW QW Supply/Exhaust block assembly specification Input block type Without input block M12: 2 inputs M12: 4 inputs M8: 4 inputs (3 pins) A, B port size For mixed mounting, indicate the port size, such as C3 or C4, instead of a "" in the a section of the station table. Input block common specification Nil N Positive COM Negative COM ∗00 ∗ ∗ 5F 2 1 n U side P, E port (Max. 20 stations) Valve stations D side P, E port B B B A B A A Back pressure check valve 3 A A B B A A 2 1 0 When using a valve with back pressure check valve, enter a "" in section c of the station table below. 0 A When using an external pilot valve, enter a "" in the b section of the station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. 1 Pilot type 2 Type of actuation Indicate in the station table below. Circular Connector Light/Surge voltage suppressor Series Input block SI unit Manual override 3 SV EX120 Refer to page 71 for appropriate specification symbols to fill in the blanks below. 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Quantity a b c d External pilot specification (enter only for external pilot) With back pressure check valve (enter only for back pressure check valve) SUP block plate assembly EXH block plate assembly Wiring Single wiring specifications Double wiring Single Valve Sub-plate e Valve Manifold Flat Ribbon Cable Specifications 2 position Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. D-sub Connector 3 Stations Indicate the layout of valves, etc., with a "". Valve stations Single solenoid Double solenoid Closed center 3 position Exhaust center Pressure center N.C./N.C. 4 position dual N.O./N.O. 3 port valve N.C./N.O. 1 output Relay output module 2 outputs Blanking plate assembly EX250 Manifold mounting and DIN rail length can be specified. P, E port position Input block 1 2 3 Option Includes the number of blanking plate assemblies. Without SI unit For ProfiBus-DP For DeviceNet Nil EX500 W10S1 Series 2 Valves set(s) Required date Quantity . Refer to page 70 for appropriate specification symbols to fill in the blanks below. SS5V 1 2 3 EX600 Equipment name Manifold Specification Sheet Qty. Part no. Qty. Order no. Dept. code ® 159 Manifold Specification Sheets Clerk (code no.) Date: Customer name EX120 Dedicated Output Serial Type Manifold 1 Tie-rod base 2 Series SV 34 000: Cassette base Contact person Specification sheet no. Purchase order no. Manifold Specification Sheet Follow procedures 1 Manifolds through Equipment name set(s) Required date Quantity . Refer to page 92 for appropriate specification symbols to fill in the blanks below. SS5V D S3 Series 1 2 3 4 Option SV1000 SV2000 SV3000 SV4000 SI unit Manifold type 10 16 Tie-rod base Cassette base Cassette base available for SV1000, 2000 only. 2 Valves Manifold mounting and DIN rail length can be specified. P, E port position A, B port size Supply/Exhaust block assembly specification For "M" (mixed ports), indicate the port size, such as C3 or C4, instead of a "" in the a section of the station table. Refer to page 93 for appropriate specification symbols to fill in the blanks below. ∗ 00 ∗ ∗ SV Valve stations Includes the number of blanking plate assemblies. U side 5F (Max. 16 stations) Valve stations D side P, E port 2 1 n P, E port SI unit B B A A A B A A A B A B Pilot type When using a valve with back pressure When using an external pilot check valve, enter a "" in section c valve, enter a "" in the b of the station table below. section of the station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. Type of actuation Indicate in the station table below. B Series B Manual override Light /Surge voltage suppressor Back pressure check valve 3 Stations Indicate the layout of valves, etc., with a "". 16 15 14 13 12 11 10 9 Valve stations Single solenoid Double solenoid Closed center 3 position Exhaust center Pressure center N.C./N.C. 4 position dual N.O./N.O. 3 port valve N.C./N.O. Relay output 1 output module 2 outputs Blanking plate assembly External pilot specification (enter only for external pilot) 8 7 6 5 4 3 2 position a b c d e With back pressure check valve (enter only for back pressure check valve) SUP block plate assembly EXH block plate assembly Wiring Single wiring specifications Double wiring Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. Qty. Part no. Qty. Order no. Clerk (code no.) Dept. code ® 160 2 1 Quantity Valve Manifold Common Specifications Date: Customer name Circular Connector Type Manifold Contact person 1 2 3 4 Tie-rod base Series SV 000: Cassette base Specification sheet no. Purchase order no. Follow procedures 1 Manifolds through set(s) Required date Quantity . CD Series Valve stations Option Includes the number of blanking plate assemblies. Manifold mounting and DIN rail length can be specified. P, E port position A, B port size Supply/Exhaust block assembly specification Tie-rod base Cassette base For "M" (mixed ports), indicate the port size, such as C3 or C4, instead of a "" in the a section of the station table. Cassette base available for SV1000, 2000 only. 2 Valves Refer to page 105 for appropriate specification symbols to fill in the blanks below. ∗ 00 ∗ ∗ 5F U side (Max. 20 stations) Valve stations D side P, E port 2 1 n EX120 P, E port Manual override Light /Surge voltage suppressor Circular Connector B B B Series B B Back pressure check valve A A A A A B When using a valve with back When using an external pilot valve, pressure check valve, enter a "" in the b section of the enter a "" in section c of the station table below. station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. B Pilot type Indicate in the station table below. A Type of actuation A SV EX250 Manifold type 10 16 EX500 W SV1000 SV2000 SV3000 SV4000 Equipment name Refer to page 104 for appropriate specification symbols to fill in the blanks below. SS5V 1 2 3 4 EX600 Manifold Specification Sheet b c d e 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Quantity Valve Manifold Flat Ribbon Cable Specifications a Valve stations Single solenoid 2 position Double solenoid Closed center 3 position Exhaust center Pressure center N.C./N.C. 4 position dual N.O./N.O. 3 port valve N.C./N.O. Relay output 1 output module 2 outputs Blanking plate assembly External pilot specification (enter only for external pilot) With back pressure check valve (enter only for back pressure check valve) Single Valve Sub-plate SUP block plate assembly EXH block plate assembly Wiring Single wiring specifications Double wiring Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. D-sub Connector 3 Stations Indicate the layout of valves, etc., with a "". Qty. Part no. Qty. Order no. Clerk (code no.) ® 161 Manifold Specification Sheets Dept. code Date: D-sub Connector Flat Ribbon Cable Connector Type Manifold 1 2 3 4 Series SV 000: Tie-rod base Cassette base 1 Manifolds through Purchase order no. Series Equipment name set(s) Quantity Refer to page 114 for appropriate specification symbols to fill in the blanks below. D Option Manifold type SV1000 SV2000 SV3000 SV4000 10 Tie-rod base 16 Cassette base Manifold mounting and DIN rail length can be specified. Valve stations A, B port size Includes the number of blanking plate assemblies. Cassette base available for SV1000, 2000 only. For "M" (mixed ports), indicate the port size, such as C3 or C4, instead of a "" in the a section of the station table. Connector type F P PG PH 1 2 Upward Lateral Supply/Exhaust block assembly specification P, E port position Refer to page 115 for appropriate specification symbols to fill in the blanks below. ∗ 00 ∗ ∗ SV Connector entry direction D-sub connector 25 pins Flat ribbon cable connector 26 pins Flat ribbon cable connector 20 pins Flat ribbon cable connector 10 pins 2 Valves Required date . SS5V 1 2 3 4 Contact person Specification sheet no. Manifold Specification Sheet Follow procedures Customer name U side 5F (Max. 20 stations) D side Valve stations P, E port 2 1 n P, E port Manual override B B B B Light /Surge voltage suppressor B Series Back pressure check valve When using an external pilot valve, enter a "" in the b section of the station table below. However, the external pilot specification is not available for 4 position dual 3 port valves. B A A A A A B When using a valve with back pressure check valve, enter a "" in section c of the station table below. A Pilot type Indicate in the station table below. A Type of actuation 3 Stations Indicate the layout of valves, etc., with a "". 20 19 18 17 16 15 14 13 12 11 10 9 Valve stations Single solenoid Double solenoid Closed center 3 position Exhaust center Pressure center N.C./N.C. 4 position dual N.O./N.O. 3 port valve N.C./N.O. Relay output 1 output module 2 outputs Blanking plate assembly External pilot specification (enter only for external pilot) 8 7 6 5 4 3 2 2 position a b c d e With back pressure check valve (enter only for back pressure check valve) SUP block plate assembly EXH block plate assembly Wiring Single wiring specifications Double wiring Enter only when specifying the wiring. For SMC use only Enter ordered part numbers. Part no. Qty. Part no. Qty. Order no. Clerk (code no.) Dept. code ® 162 1 Quantity Valve Manifold Common Specifications Date: Customer name EX500 Serial System Contact person Specification sheet no. Input Unit Manifold Specification Sheet Purchase order no. Equipment name Quantity EX500 (∗1) IB1 Input unit specification E Applicable GW unit Connector type -X1 ... 1 station ... 1 DeviceNet PROFIBUS-DP Remote I/O (RIO) Nil Stations M8 connector M12 connector M8, M12 mixed 8 8 stations VO X5 INPLTA 00IP UT GE IB1 SECOD 24V D RIA E 16 C/6 LN o. IP6 50m A 5 MA DE IN C R TY PE US JA PA 1 N EX250 E T M set(s) Required date Enter symbols for the required specifications in the blanks below. An input manifold includes the input unit + end block + DIN rail. 1 Input Manifolds EEX500 EX600 To order, enter the input manifold part number + ∗block part number together. For remote I/O (RIO) type, be sure to enter "-X1" at the end of each part number. For the remote I/O (RIO) type, be sure to enter "-X1" at the end of the part number. DIN rail L dimensions [mm] Connector type: For E (m = 1 to 8) M8 input block (m) Stations 0 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 1 1 2 3 4 5 6 7 2 2 3 4 5 6 7 8 3 4 5 6 7 8 9 4 6 7 8 9 10 5 7 8 9 10 6 9 10 11 7 10 11 8 12 No. L dimension No. L dimension L dimension Connector type: For M (m + n = 2 to 8) 0 98 7 1 110.5 8 198 2 123 9 210.5 3 135.5 10 223 4 148 11 235.5 5 160.5 12 248 6 173 185.5 Circular Connector M12 input block (n) 2 EX120 0 1 ∗1) When a DIN rail other than the above is required, refer to the separate DIN rail dimensions (page 85), and enter a number form the L dimension table at the end of the part number. Connector type: For T (n = 1 to 8) A M8 input block ∗EX500 IE 6 DeviceNet PROFIBUS-DP -X1 Remote I/O (RIO) For the remote I/O (RIO) type, be sure to enter "-X1" at the end of the part number. M8 connector, PNP specification M8 connector, NPN specification M12 connector, PNP specification M12 connector, NPN specification 8 point integrated type, M8 connector, PNP specification 8 point integrated type, M8 connector, NPN specification Nil 50 (P 0-IE NP 3 ) Arrangement (order) A M8 input block B M12 input block . MA DE IN IP6 5 MA DE IN R TY PE 1 Indicate input sensor specifications and block arrangement (order) with "" symbols. Input sensor specifications EX 50 0-IE 5( PN P) VO LT IP AGE 24 C SEODE VDC /24 RIA 0m LN A o Ex VO LT IP AGE CO DE 24VD C/ C 60 mA IP65 US C R T YP US JA E1 PA N JAP AN Input unit side End block side PNP (current source) NPN (current sink) 1 2 3 4 5 6 7 Quantity 8 Single Valve Sub-plate 8 point integrated type C input block (M8) ∗2) ∗2) The 8 point integrated type input block corresponds to four M8 input blocks. L (DIN rail length) For SMC use only Enter the part number to be ordered, and circle the connector type and sensor specification. Connector type Sensor specification – – M8 connector T M12 connector M M8, M12 mixed PNP Input block Note 2) NPN Part number Note 1) Qty. Order no. EEX500-IB1- P.O. no. ∗EX500-IE ∗EX500-IE ∗EX500-IE Clerk (code no.) Note 1) When the gateway (GW) unit is an RIO type, enter "-X1"at the end of each part number. Dept. code Note 2) For input blocks, enter the total number of each block used. ® 163 Manifold Specification Sheets E Description Input manifold Valve Manifold Flat Ribbon Cable Specifications 5 C 8 point integrated type input block Applicable GW unit Block type 1 2 3 4 B M12 input block D-sub Connector Enter symbols for the required specifications in the blanks below. Waterproof caps are attached to input blocks. 2 Input Blocks Safety Instructions Caution The product is provided for use in manufacturing industries. The product herein described is basically provided for peaceful use in manufacturing industries. If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract if necessary. If anything is unclear, contact your nearest sales branch. (1-800-SMC-SMC1) Limited Warranty and Disclaimer/Compliance Requirements The product used is subject to the following “Limited Warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product. Limited Warranty and Disclaimer 1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered.∗3) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch. 2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product. 3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products. ∗ 3) Vacuum pads are excluded from this 1 year warranty. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty. ® 164 Series SV Safety Instructions These safety instructions are intended to prevent a hazardous situation and/or equipment damage. These instructions indicate the level of potential hazard by a label of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414 Note 1), JIS B 8370 Note 2) and other safety practices. Caution : Operator error could result in injury or equipment damage. Warning : Operator error could result in serious injury or loss of life. Danger : In extreme conditions, there is a possible result of serious injury or loss of life. Note 1) ISO 4414: Pneumatic fluid power – Recommendations for the application of equipment to transmission and control systems Note 2) JIS B 8370: General Rules for Pneumatic Equipment Warning 1. The compatibility of pneumatic equipment is the responsibility of the person who designs the pneumatic system or decides its specifications. Since the products specified here are used in various operating conditions, their compatibility for the specific pneumatic system must be based on specifications or after analysis and/or tests to meet your specific requirements. 2. Only trained personnel should operate pneumatically operated machinery and equipment. Compressed air can be dangerous if an operator is unfamiliar with it. Assembly, handling or repair of pneumatic systems should be performed by trained and experienced operators. 3. Do not service machinery/equipment or attempt to remove components until safety is confirmed. 1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-out control positions. 2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for this equipment and exhaust all residual compressed air in the system. 3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (Bleed air into the system gradually to create back-pressure.) 4. Contact SMC if the product is to be used in any of the following conditions: 1. Conditions and environments beyond the given specifications, or if product is used outdoors. 2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment, food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment. 3. An application which has the possibility of having negative effects on people, property, or animals, requiring special safety analysis. ® 165 Series SV 5 Port Solenoid Valve Precautions 1 Be sure to read before handling. Design 1. Actuator drive When an actuator, such as a cylinder, is to be driven using a valve, take appropriate measures to prevent potential danger caused by actuator operation. 2. Intermediate stopping When a 3 position closed center valve is used to stop a cylinder at an intermediate position, accurate stopping of the piston in a predetermined position is not possible due to the compressibility of air. Furthermore, since valves and cylinders are not guaranteed for zero air leakage, it may not be possible to hold a stopped position for an extended length of time. Contact SMC if it is necessary to hold a stopped position for an extended time. 3. Effect of back pressure when using a manifold Use caution when valves are used on a common exhaust manifold, as actuator malfunction due to back pressure may occur. Special caution is necessary when driving an air operated valve or single acting cylinder, or when using a 3 position exhaust center valve. Since there is a possibility of malfunction due to exhaust from other actuators, use EXH block plates to divide the exhaust, or take other measures, when there may be an adverse effect from back pressure. 4. Holding of pressure (including vacuum) Since valves are subject to air leakage, they cannot be used for applications such as holding pressure (including vacuum) in a pressure vessel. 5. Cannot be used as an emergency shutoff valve, etc. The valves presented in this catalog are not designed for safety applications such as an emergency shutoff valve. If the valves are used in this type of system, other reliable safety assurance measures should also be adopted. 6. Maintenance space The installation should allow sufficient space for maintenance activities (removal of valve, etc.). 7. Release of residual pressure Provide a residual pressure release function for maintenance purposes. Special consideration should be given to the release of residual pressure between the valve and cylinder in the case of a 3 position closed center type valve. 8. Vacuum applications When a valve is used for vacuum switching, etc., take measures against the suction of external dust or other contaminants from vacuum pads and exhaust ports, etc. Moreover, an external pilot type valve should be used in this case. Contact SMC in the case of an internal pilot type valve. 9. Double solenoid applications When first using a double solenoid type, the actuator may operate in an unexpected direction depending on the valve's switch position. Take appropriate measures to prevent potential danger caused by actuator operation. 10. Ventilation When using valves in a sealed control panel, install a vent so that the pressure inside the control panel will not rise due to exhaust air, and heat generated by the valves will not be trapped. ® 166 Warning 1. Confirm the specifications. The products presented in this catalog are designed only for use in compressed air systems (including vacuum). Do not operate at pressures or temperatures, etc., beyond the range of specifications, as this can cause damage or malfunction. (Refer to specifications.) Contact SMC when using a fluid other than compressed air (including vacuum). 2. Extended periods of continuous energization Contact SMC if valves will be continuously energized for extended periods of time, or the energized time exceeds the de-energized time. Caution 1. Momentary energization If a double solenoid valve will be operated with momentary energization, it should be energized for at least 0.1 second. However, depending on the secondary load conditions, it should be energized until the cylinder reaches the stroke end position, as there is a possibility of malfunction otherwise. 2. Leakage voltage Particularly when using a C-R Switching element Leakage voltage element (surge voltage OFF suppressor) for the protection C R of a switching element, take Valve note that leakage voltage will Leakage current increase due to leakage current flowing through the C-R element. Therefore, select circuits and elements to limit the amount of residual leakage voltage to the following value. Also, when there is a reset malfunction due to leakage voltage, installation of a bleeder resistor is recommended. Contact SMC for details on bleeder resistors. Power supply Warning Selection With DC coil: 3% or less of rated voltage 3. Low temperature operation Appropriate measures should be taken to avoid solidification or freezing of drainage and moisture at low temperatures. 4. Operation for air blowing When using a solenoid valve for air blow, use an external pilot type. Take note that when internal pilots and external pilots are used on the same manifold, the pressure drop caused by the air blowing can have an effect on the internal pilot type valves. Moreover, when compressed air within the pressure range of the established specifications is supplied to the external pilot port, and a double solenoid valve is used for air blowing, the solenoids should normally be energized when air is being blown. 5. Mounting orientation The mounting orientation is unrestricted. Series SV 5 Port Solenoid Valve Precautions 2 Be sure to read before handling. Piping Mounting Caution Warning 1. If air leakage increases or equipment does not operate properly, stop operation of the valve. At the time of mounting and maintenance, etc., connect the compressed air and power supplies, and perform appropriate function and leakage tests to confirm that the unit is mounted properly. 2. Instruction manual Mount and operate the product after reading the manual carefully and understanding its contents. Also keep the manual where it can be referred to as necessary. 1. Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. 2. Wrapping of sealant tape When connecting pipes and fittings, etc., be sure that chips from the pipe threads and sealing material do not get inside the valve. Furthermore, when sealant tape is used, leave 1.5 to 2 thread ridges exposed at the end of the threads. Winding direction 3. Painting and coating Warnings or specifications printed or pasted on the product should not be erased, removed or covered up. Consult SMC if paint is to be applied to plastic parts, as this may have an adverse effect due to the paint solvent. Ex po se Sealant tape ap pr ox .2 thr ea Wiring ds 3. When using closed center valves Caution 1. Applied voltage When electric power is connected to the solenoid valve, be careful to apply the proper voltage. Improper voltage may cause malfunction or coil damage. 2. Confirm the connections. After completing the wiring, confirm that the connections are correct. Lubrication Caution 1. Lubrication 1) The valve has been lubricated for life at the factory, and does not require any further lubrication. 2) In the event that it is lubricated, use Class 1 turbine oil (without additives), ISO VG32. However, once lubrication is applied it must be continued, as the original lubricant may be lost leading to malfunction. When using closed center type valves, check carefully to be sure there are no air leaks from the piping between the valves and cylinders. 4. Tightening of fittings When connecting fittings, etc., to valves, tighten as indicated below. 1) M5 type 1. When using SMC fittings, follow the guidelines below. M5: After tightening by hand, tighten an additional 1/6 turn with a tightening tool. However, if miniature fittings are used, tighten an additional 1/4 turn with a tightening tool after tightening by hand. For fittings with gaskets in 2 locations, e.g., universal elbow or universal tee, tighten an additional 1/2 turn. Note) If fittings are over-tightened, air leakage may result due to breaking of fitting threads or deformation of the gaskets. However, if fittings are not tightened sufficiently, loosening of the threads and air leakage may occur. 2. When fittings other than SMC fittings are used, follow the instructions of the respective fitting manufacturer. 2) Rc threads Follow the provided tightening torque levels below. Connection thread Proper tightening torque N⋅m (in-lbf) Rc 1/8 7 to 9 (62 to 79) Rc 1/4 12 to 14 (106 to 123) Rc 3/8 22 to 24 (194 to 212) Rc 1/2 28 to 30 (248 to 265) 5. Connection of piping to products When connecting piping to a product, refer to its instruction manual to avoid mistakes regarding the supply port, etc. ® 167 Series SV 5 Port Solenoid Valve Precautions 3 Be sure to read before handling. Air Supply Warning 1. Use clean air. Do not use compressed air which contains chemicals, synthetic oils containing organic solvents, salts or corrosive gases, etc., as this can cause damage or malfunction. Operating Environment 9. When solenoid valves are mounted in a control panel or are energized for extended periods of time, employ measures to remove excess heat, so that temperatures remain within the valve specification range. Caution Maintenance 1. Install air filters. Install air filters close to valves at their upstream side. A filtration degree of 5μm or less should be selected. Warning 2. Install an air dryer, after-cooler or water separator, etc. 1. Perform maintenance procedures as shown in the instruction manual. Air that contains excessive drainage may cause malfunction of valves and other pneumatic equipment. Take measures by installing an air dryer, after-cooler or water separator, etc. If handled improperly, malfunction or damage of machinery or equipment may occur. 3. If excessive carbon powder is generated, eliminate it by installing mist separators at the upstream side of valves. If excessive carbon powder is generated by the compressor, it may adhere to the inside of valves and cause malfunction. Refer to SMC's "Air Cleaning Equipment" catalog for further details on compressed air quality mentioned above. Operating Environment Warning 1. Do not use valves in atmospheres of corrosive gases, chemicals, salt water, water, steam, or where there is direct contact with any of these. 2. Products with IP65 and IP67 enclosures (based on IEC529) are protected against dust and water, however, these products cannot be used in the water. 3. When using built-in silencer type manifold with an IP67 enclosure, keep the exhaust port of the silencer from coming in direct contact with water or other liquids. Liquid filtration through the exhaust port of the silencer can cause damage to the valve. 4. Do not use in an explosive atmosphere. 5. Do not use in locations subject to vibration or impact. Confirm the specifications in the main section of this catalog. 6. Use a protective cover, etc., to shield valves from direct sunlight. 7. Shield valves from radiated heat generated by nearby heat sources. 8. Employ suitable protective measures in locations where there is contact with oil or welding spatter, etc. 2. Removal of equipment and supply/exhaust of compressed air When equipment is serviced, first confirm that measures are in place to prevent dropping of work pieces and run-away of equipment, etc. Then cut the supply pressure and power, and exhaust all compressed air from the system using its residual pressure release function. Furthermore, in the case of 3 position closed center type valves, compressed air will remain between valves and cylinders, and must be exhausted similarly. When the equipment is to be started again after remounting or replacement, first confirm that measures are in place to prevent lurching of actuators, etc., and then confirm that the equipment is operating normally. 3. Low frequency operation Switch valves at least once every 30 days to prevent malfunction. (Use caution regarding the air supply.) 4. Manual override operation When the manual override is operated, connected equipment will be actuated. Confirm safety before operating. Caution 1. Drain flushing Remove drainage from air filters regularly. (Refer to specifications.) How to Find the Flow Rate (at air temperature of 20°C) Subsonic flow when P1 + 0.1013 < 1.89 (P2 + 0.1013) Q = 226S P(P2 + 0.1013) Sonic flow when P1 + 0.1013 ≥ 1.89 (P2 + 0.1013) Q = 113S (P1 + 0.1013) Q: Air flow rate [L/min(ANR)] S: Effective area (mm²) P: Pressure drop (P1 - P2) [MPa] P1: Upstream pressure [MPa] P2: Downstream pressure [MPa] ∗ Correction for different air temperatures Multiply the flow rate calculated with the above formula by a coefficient from the table below. Air temperature (°C) –20 Correction coefficient 1.08 ® 168 –10 1.06 0 10 30 40 50 1.04 1.02 0.98 0.97 0.95 60 0.94 Series SV Specific Product Precautions 1 Be sure to read before handling. Refer to pages 101 through 104 for safety instructions and common precautions. Warning Caution Manual override operation Light/Surge voltage suppressor Handle carefully, as connected equipment can be actuated through manual override operation. Solenoid valves have no polarity. Light/surge voltage suppressor Single solenoid type Non-locking push type COM (+, –) Solenoid A Double solenoid, 3 position type Coil Zener diode Manual override for solenoid B (green) Manual override for solenoid A (orange) Solenoid B Slotted locking type (screwdriver operated) After pushing down, turn in the direction of the arrow. If it is not turned, it can be operated the same way as the non-locking type. LED (green) [SOL. B] (–, +) Coil Zener diode [SOL. A] (–, +) COM (+, –) Coil Zener diode [SOL. A] (–, +) Surge voltage suppressor Single solenoid type COM (+, –) Zener diode [SOL. A] (–, +) LED (orange) Double solenoid, 3 position type Coil Coil [SOL. B] (–, +) Zener diode COM (+, –) Zener diode [SOL. A] (–, +) Coil Solenoid A Manual override for solenoid B (green) Manual override for solenoid A (orange) Solenoid B Caution When locking the manual override on the screwdriver operated slotted locking type, be sure to push it down before turning. Turning without first pushing it down can cause damage to the manual override and other trouble such as air leakage, etc. Caution Light indication When equipped with light and surge voltage suppressor, the indicator light window turns orange when solenoid A is energized, and it turns green when solenoid B is energized. Solenoid A Light A: Orange B: Green Solenoid B Caution Exhaust restriction Since the series SV is a type in which the pilot valve exhaust joins the main valve exhaust inside the valve, care must be taken so that the piping from the exhaust port is not restricted. Caution Series SV used as a 3 port valve Using a 5 port valve as a 3 port valve Series SV valves can be used as normally closed (N.C.) or normally open (N.O.) 3 port valves by closing one of the cylinder ports (A or B) with a plug. However, they should be used with the exhaust ports kept open. They are convenient at times when a double solenoid type 3 port valve is required. Plug position Port B Actuation N.C. Port A N.O. Number of solenoids Plug (A) 4 (B) (2) Plug (A) (B) (4) 2 Single 5 1 3 (EA) (P) (EB) Plug Double (A) 4 (B) (2) 5 1 3 (EA) (P) (EB) 5 1 3 (EA) (P) (EB) Plug (A) (B) (4) 2 5 1 3 (EA) (P) (EB) ® 169 Series SV Specific Product Precautions 2 Be sure to read before handling. Refer to pages 101 through 104 for safety instructions and common precautions. Caution Caution Connector entry directions One-touch fittings Connector entry directions for D-sub connectors and flat ribbon cables can be changed. To change the connector's entry direction, press the levers on both sides of the connector, take it off, and change the direction as shown in the drawing. Since lead wire assemblies are attached to the connector, excessive pulling or twisting can cause broken wires or other trouble. Also, take precautions so that lead wires are not caught and pinched when installing the connector. 1. Tube attachment/detachment for One-touch fittings Lever 1) Attaching of tube Take a tube having no flaws on its periphery and cut it off at a right angle. When cutting the tube, use tube cutters TK-1, 2 or 3. Do not use pinchers, nippers or scissors, etc. If cutting is done with tools other than tube cutters, there is the danger that the tube may be cut diagonally or become flattened, etc., making a secure installation impossible, and causing problems such as the tube pulling out after installation or air leakage. Also allow some extra length in the tube. Grasp the tube and push it in slowly, inserting it securely all the way into the fitting. After inserting the tube, pull on it lightly to confirm that it will not come out. If it is not installed securely all the way into the fitting, this can cause problems such as air leakage or the tube pulling out. D D Lever Caution How to order manifolds The letter "S" or "D" is indicated on manifold blocks for series SV as shown below. This indication refers to the type substrate assembly (single wiring or double wiring) inside the manifold blocks. When the manifold specification sheet does not include a wiring specification, all stations will be double wiring specification (D). In this case, single and double valves can be mounted in any position, but when a single valve is used, there will be an unused control signal. To avoid this, indicate positions of manifold blocks for single wiring specification (S) and double wiring specification (D) on a manifold specification sheet. (Note that double, 3 or 4 position valves cannot be used for manifolds blocks with single wiring specification (S).) 2) Detaching of tube Push in the release button sufficiently, and push the collar evenly at the same time. Pull out the tube while holding down the release button so that it does not come out. If the release button is not pressed down sufficiently, there will be increased bite on the tube and it will become more difficult to pull it out. When the removed tube is to be used again, cut off the end or portion that was connected before reusing it as it may have become worn. If the grabbing or connecting portion of the tube is used as is, this can cause trouble such as air leakage or difficulty in removing the tube. Caution Other tube brands 1. When using other than SMC brand tubes, confirm that the following specifications are satisfied with respect to the outside diameter tolerance of the tube. 1) Nylon tube within ±0.1mm 2) Soft nylon tube within ±0.1mm 3) Polyurethane tube within +0.15mm or less within –0.2mm or less S S D D Do not use tubes which do not meet these outside diameter tolerances. It may not be possible to connect them, or they may cause other trouble, such as air leakage or the tube pulling out after connection. Manifold symbol Caution Substrate assemblies inside manifolds Substrate assemblies inside of manifolds cannot be taken apart. Attempting to do so may damage parts. ® 170 Series SV Specific Product Precautions 3 Be sure to read before handling. Refer to pages 101 through 104 for safety instructions and common precautions. Serial wiring EX500/EX250/EX120 Precautions Warning 1. These products are intended for use in general factory automation equipment. Avoid using these products in machinery/equipment which affects human safety, and in cases where malfunction or failure can result in extensive damage. 2. Do not use in explosive atmospheres, environments with inflammable gases, or corrosive environments. This can cause injury or fire, etc. 3. Work such as transporting, installing, piping, wiring, operation, control and maintenance should be performed by personnel with specialized knowledge. There is a danger of electrocution, injury or fire, etc. 4. Install an external emergency stop circuit that can promptly stop operation and shut off the power supply. 5. Do not rebuild these products, as there is a danger of injury and damage. Caution 1. Read the instruction manual carefully, strictly observe the precautions and operate within the range of the specifications. 2. Do not drop these products or submit them to strong impacts. This can cause damage, failure or malfunction, etc. 3. In locations with poor electrical conditions, take steps to ensure a steady flow of the rated power supply. Use of a voltage outside of the specifications can cause malfunction, damage to the unit, electrocution or fire, etc. 4. Do not touch connector terminals or internal substrates when current is being supplied. There is a danger of malfunction, damage to the unit or electrocution if connector terminals or internal substrates are touched when current is being supplied. Caution 9. Provide adequate protection when operating in locations such as the following: • Where noise is generated by static electricity, etc. • Where there is a strong electric field • Where there is a danger of exposure to radiation • When in close proximity to power supply lines 10. When these products are installed in equipment, provide adequate protection against noise by using noise filters, etc. 11. Since these products are components that are used after installation in other equipment, the customer should confirm conformity to EMC directives for the finished product. 12. Do not remove the name plate. 13. Perform periodic inspections and confirm normal operation. It may otherwise be impossible to guarantee safety due to unexpected malfunction or erroneous operation. Power Supply Safety Instructions Caution 1. Operation is possible with a single power supply or a separate power supply. However, be sure to provide two wiring systems (one for solenoid valves, and one for input and control units). 2. Use the following UL approved products for DC power supply combinations. (1) Controlled voltage current circuit conforming to UL508 Circuit uses the secondary coil of an isolated transformer as the power supply, satisfying the following conditions. • Max. voltage (with no load): 30Vrms (42.4V peak) or less • Max. current: 8A or less (including shorts), and When controlled by a circuit protector (fuse, etc.) with the following rating No-load voltage (V peak) Max. current rating 0 to 20 [V] 5.0 Be sure that the power supply is OFF when adding or removing manifold valves or input blocks, etc., or when connecting or disconnecting connectors. 5. Operate at an ambient temperature that is within the specifications. Even when the ambient temperature range is within the specifications, do not use in locations where there are rapid temperature changes. 6. Keep wire scraps and other extraneous material from getting inside these products. This can cause fire, failure or malfunction, etc. 7. Give consideration to the operating environment depending on the type of enclosure being used. To achieve IP65 protection, provide appropriate wiring between all units using electrical wiring cables, communication connectors and cables with M12 connectors. Also, provide waterproof caps when there are unused ports, and perform proper mounting of input units, input blocks, SI units and manifold valves, etc. Provide a cover or other protection for applications in which there is constant exposure to water. 8. Use the proper tightening torques. There is a possibility of damaging threads if tightening exceeds the tightening torque range. Over 20 [V] to 30 [V] 100 Peak voltage value (2) A circuit (class 2 circuit) with maximum 30Vrms (42.4V peak) or less, and a power supply consisting of a class 2 power supply unit conforming to UL1310, or a class 2 transformer conforming to UL1585 Cable Safety Instructions Caution 1. Be careful of mis-wiring. This can cause malfunction, damage and fire in the unit. 2. To prevent noise and surge in signal lines, keep all wiring separate from power lines and high voltage lines. Otherwise, this can cause malfunction. 3. Check wiring insulation, as defective insulation can cause damage to the unit due to excessive voltage or current. 4. Do not bend or pull cables repeatedly , and do not place heavy objects on them or allow them to be pinched. This can cause broken lines. ® 171 Global Manufacturing, Distribution and Service Network Worldwide Subsidiaries EUROPE AUSTRIA SMC Pneumatik GmbH (Austria) BELGIUM SMC Pneumatics N.V./S.A. BULGARIA SMC Industrial Automation Bulgaria EOOD CROATIA SMC Industrijska Automatika d.o.o. CZECH SMC Industrial Automation CZ s.r.o. DENMARK SMC Pneumatik A/S ESTONIA SMC Pneumatics Estonia FINLAND SMC Pneumatics Finland OY FRANCE SMC Pneumatique S.A. GERMANY SMC Pneumatik GmbH GREEK SMC Hellas EPE HUNGARY SMC Hungary Ipari Automatizálási Kft. IRELAND SMC Pneumatics (Ireland) Ltd. ITALY SMC Italia S.p.A. LATVIA SMC Pneumatics Latvia SIA LIETUVA SMC Pneumatics Lietuva, UAB NETHERLANDS SMC Pneumatics BV NORWAY SMC Pneumatics Norway A/S POLAND SMC Industrial Automation Polska Sp.z.o.o. ROMANIA SMC Romania S.r.l. RUSSIA SMC Pneumatik LLC. SLOVAKIA SMC Priemyselná Automatizáciá, s.r.o. SLOVENIA SMC Industrijska Avtomatika d.o.o. SPAIN/PORTUGAL SMC España, S.A. SWEDEN SMC Pneumatics Sweden AB SWITZERLAND SMC Pneumatik AG UK SMC Pneumatics (U.K.) Ltd. ASIA NORTH AMERICA CHINA SMC (China) Co., Ltd. HONG KONG SMC Pneumatics (Hong kong) Ltd. INDIA SMC Pneumatics (India) Pvt. Ltd. JAPAN SMC Corporation MALAYSIA SMC Pneumatics (S.E.A.) Sdn. Bhd. PHILIPPINES SMC Pneumatics (Philippines), Inc. SINGAPORE SMC Pneumatics (S.E.A.) Pte. Ltd. SOUTH KOREA SMC Pneumatics Korea Co., Ltd. TAIWAN SMC Pneumatics (Taiwan) Co., Ltd. THAILAND SMC Thailand Ltd. CANADA SMC Pneumatics (Canada) Ltd. MEXICO SMC Corporation (Mexico) S.A. DE C.V. USA SMC Corporation of America SOUTH AMERICA ARGENTINA SMC Argentina S.A. BOLIVIA SMC Pneumatics Bolivia S.R.L. BRAZIL SMC Pneumaticos do Brazil Ltda. CHILE SMC Pneumatics (Chile) S.A. VENEZUELA SMC Neumatica Venezuela S.A. OCEANIA AUSTRALIA SMC Pneumatics (Australia) Pty. Ltd. NEW ZEALAND SMC Pneumatics (N.Z.) Ltd. U.S. & Canadian Sales Offices EAST Atlanta Boston Charlotte Nashville New Jersey Richmond Rochester Tampa MIDWEST Chicago Cincinnati Cleveland Detroit Indianapolis Milwaukee Minneapolis St. Louis WEST Austin Dallas Los Angeles Phoenix Portland San Francisco Toronto CANADA Montreal Tel: (514) 733-9595 Fax: (514) 733-1771 Indianapolis Los Angeles Toronto Tel: (905) 812-0400 Fax: (905) 812-8686 Vancouver Tel: (604) 517-1646 Fax: (604) 517-1647 Windsor Tel: (519) 944-0555 Fax: (519) 944-1870 SMC Corporation of America 3011 N. Franklin Road Indianapolis, IN 46226 www.smcusa.com Sales office & Factory Sales office SMC Pneumatics (Canada) Ltd. 6768 Financial Drive Mississauga Ontario, L5N 7J6 Canada www.smcpneumatics.ca (800) SMC.SMC1 (762-7621) For International inquires: www.smcworld.com © 2008 SMC Corporation of America, All Rights Reserved. All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing. However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice. MZ-10M-PP
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