August - The Monty

August Issue 2012
Table of Contents
Heat Treat News
Used Equipment
• Batch
• Continuous
• Draw/Temper
• Generators
• Induction
• Miscellaneous
• Salt
• Vacuum
Employment
Opportunities
Seeking Employment
If you would like the information
contained in this newsletter daily instead
of monthly, visit us at
www.themonty.com
daily & you don’t have to wait for the
most up to date, relevant Heat Treat
News in the Industry.
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Heat Treat News
Letter
Introduction
On a different tangent there has never been a better time to sell your surplus heat treating
equipment and we can help. Demand is high, supply low and virtually anything to do with heat
treating will find a buyer. Let us know what you have available we will give you a free realistic
idea of what it is worth and we will find you a buyer.
Best regards,
Gord
www.themonty.com
Summer Doldrums. We're now into the summer doldrums where nothing much happens in the
heat treating industry because of holidays and shutdowns throughout the Northern Hemisphere
so this issue of The Monty will reflect that-wrong! As a matter of fact we have taken strong
measures to make sure that this an exciting issue of The Monty and this includes interviews with
some of the top people in the industry around the world. Heat treaters and furnace builders from
as far afield as Germany, India, China and Australia each one of which has a story to tell and a
passion for the industry. In this issue we also lambast a recent report we ran across about the
heat treating industry-not worth the paper it is written on and mention new furnace orders, job
changes, heat treat fires and trends in the industry.
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Heat Treat News
A few examples include:
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Wheelabrator-Frye Super II Tumblast & Loader New Listing
Borel Mesh Belt Furnace Line New Listing
Batch Washer New Listing
Lindberg Electric Box Temper Furnace New Listing
Ipsen Bottom Loading Vacuum Furnace New Price
Ipsen T-4 Batch IQ Furnace New Listing
Grieve Recirculating Walk In Oven
Walk In Oven
Williams Gas Fired Carbottom Furnace
Williams Gas Fired Temper Furnaces (2)
Ipsen VFC-224 Vacuum Furnace
"HIP" Unit. Avure Model QIH-9
Lindberg Box Furnaces (2 Available)
Sunbeam Pusher Carburizer Perfect for Large Gears
Surface Combustion Drop Bottom Oven
Aluminum Solution Treating Drop Bottom Oven
Business Opportunities. We are always adding new job openings and the latest are with a
large captive heat treater looking for a Metallurgist, FPM Heat Treating for a Quality
www.themonty.com
Used Equipment Available. Our used equipment section is complete and up to date and
includes some terrific bargains-have a look at what is new. If you don't see what you are
looking for please let us know and we should be able to find it for you.
[email protected] July 27/2012
Manager Position, UPC as a Sales Manager, and Derrick Company in Cincinnati for a
Heat Treat/Production Coordinator Heat Treat Operator. If you are looking for good
qualified people we can guarantee that over 20,000 heat treaters per month will see your
help wanted ad. July 27/2012
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Maintenance Person
Metallurgist
Quality Manager
National Sales Manager
Heat Treat/Production Coordinator
Heat Treat Operator
Field Service Engineer
Manufacturing/Metallurgical Engineer
Plant Manager
Maintenance Person
Operations Manager
General Manager
Materials & Process Engineer
Principal Materials Engineer
Marketing Manager Looking For A Position
Sales Professional
Quality Assurance Manager
Bodycote Financial Results. Commercial heat treating giant Bodycote has just release
their Interim results for the six months ended 30 June 2012 (available at
http://www.bodycote.com/). Bottom line is the company is doing well although recently this
has not been reflected in the share price but this is probably due more to the fact that the
stock is very thinly traded and the stock markets in general have not been performing
particularly well. We have "cherry picked" some of the most interesting points from these
results and these can be found below. What we find most interesting is how the recent
acquisition of Metal Improvement is proceeding and the investments in Mexico, China,
France and London, Ohio. For anybody with an interest in the worldwide heat treating
industry we would urge you to see what the only global commercial heat treater is doing
and where they see the growth in the future. July 27/2012
Highlights
· Revenue up 5%; 7% at constant currency
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Do you want results when it comes to filling a position within the heat treating industry?
"The Monty" is the most economical, fastest way to fill that position. Looking for a job?
Send us your ad and we will put it on the site free of charge for as long as you would like.
When it comes to filling positions within the heat treating industry "The Monty" can't be
beat! With a readership of over 20,000 heat treaters/month we will help you fill your
position or help you find a job. Just contact [email protected].
· Good growth from North American Automotive & General Industrial and Aerospace &
Energy in all geographies
· Headline operating profit up 10%, with headline margin up to 15.8%
· 110% headline operating cash conversion6
· Free cash flow exceeded cost of US acquisition
· Net debt at £16.7m
· Interim dividend up 11% to 4.0p.
Bodycote completed the acquisition of the heat treatment business of
Curtiss-Wright Corporation at the end of the first quarter for a
consideration of £32.6m. This brought nine additional facilities into the
Group, one of which was closed as planned and the assets redistributed
to other Bodycote sites. (Editors note: the facility closed was in
Salem, Ohio which was acquired by Metal Improvement in 2000).
The remaining sites offer high margin services across the spectrum of
market sectors in the USA, but with a notable presence in aerospace and
energy. The fit into the existing Bodycote network is excellent, bringing
us into the key aerospace manufacturing hub in Wichita, Kansas. The
acquired sites also help to fill in gaps in our capability to service
automotive and general industrial customers from Indiana to New
Jersey. The business has performed somewhat ahead of our
expectations in its first three months of ownership.
All parts of the Group continue to focus on operational efficiency and
cost control. Excluding employees who joined the Group with the
acquisition,
average
headcount
was
unchanged
from
2011,
notwithstanding the continued increase in sales. Headline operating cash
flow conversion was 110%2, yielding an operating cash flow of £49.1m.
Net capital expenditure remains closely controlled, but did increase to
£26.6m (from £20.6m in the first half of 2011), a capital expenditure to
depreciation ratio of 1.1 (2011:0.8), in line with our stated intent to invest in capacity to
service specific areas of long term demand growth. The investment is primarily in our
selected focus technologies, notably in Hot Isostatic Pressing (HIP) and Speciality Stainless
Steel Processes (S3P), together with expanded capacity to service the aerospace market.
We expect to achieve accelerating growth from these activities as capacity constraints are
eased. Our facilities in Empalme (Mexico) and London (Ohio) are being expanded and a new
site is being built in Toulouse (France) as part of the increase in aerospace-orientated
capacity. In emerging markets we continue to prioritise China and a new facility is under
construction in Jinan. All of these significant investments are backed by long term contracts,
including those announced earlier this year with Precision Castparts Corp, Rolls-Royce and
ZF Lenksysteme.
Reaction to these results was swift and included this from the UK Investors
Chronicle. "Much is made of Bodycote’s heavy exposure to Europe and the inevitable
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· Recent US acquisition performing well
Can-Eng Furnaces International Fire. Canada's largest new furnace
builder suffered a small fire earlier this week at their Niagara Falls,
Ontario facility. According to the press release below this must have
been a pretty small issue. July 27/2012
"Can-Eng Furnaces International Limited Sustains Minor Damage in
Small Fire. Niagara Falls, Ontario Canada - July 26, 2012. Can-Eng
Furnaces International Limited sustained minor damage during a small
fire at its Niagara Falls, Ontario location, Wednesday, July 25,
2012. The fire occurred after hours when the facility was not in
production. None of the furnaces under construction were affected by
the fire and the Can-Eng Furnaces will resume full operations on
Monday, July 30, 2012. Established in 1964, Can-Eng Furnaces
International Limited is a leading designer and manufacturer of
industrial heat treating equipment. Can-Eng product lines include:
Industrial Ovens, Continuous Mesh Belt Atmosphere Furnace Systems,
Continuous Steel Bar and Tube Heat Treatment Systems, Continuous
Plate Heat Treatment Systems and Continuous nonferrous T4, T5, T6,
T7 Heat Treatment Systems. Can-Eng also offers a comprehensive
After-market Support Team delivering system upgrades, technical
support and spare parts. Can-Eng is an ISO 9001:2008 certified
company."
Solar Atmospheres Press Release. "Unique, New 20 Bar Furnace Expands Vacuum Heat
Treating Capabilities At Solar Atmospheres Of Western PA . July, 26, 2012 – Hermitage, Pa.
- Solar Atmospheres of Western PA recently commenced operation of a new custom-built
horizontal 20 bar vacuum furnace (40” wide x 50” deep x 36” high, 3500 max load) at its
Hermitage facility. Designed and built by sister company Solar Manufacturing, it is the
fastest cooling furnace in the Solar fleet and one of only a few of its kind in the U.S. The
excessive pressure and high speed gas velocities of the 20 bar furnace simulates oil
quenching. However, using inert gas as an alternative to oil minimizes distortion and
provides a much cleaner and greener process. Solar can also better serve customers
requiring vacuum carburizing by increasing core hardnesses of large cross-sections. This is a
particular benefit to those in the gear industry. President Bob Hill states, “By adding these
unique capabilities of the 20 bar quenching to our repertoire, we can now effectively process
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currency impact. Yet the heat treatment specialist makes more money from fast growing
sectors, like aerospace and energy, than anything else, which should offset turbulence
elsewhere – leaving the shares looking too cheaply rated. That said, management admit
that 40 per cent of the business – the automotive and general industrial operations in
Europe – is softening. French car manufacturers are struggling and Germany was weaker in
the second quarter. This has rippled out to Poland and the Czech Republic and China has
been a "bit less exciting". Still, these trends have been well-flagged and weaker demand in
emerging markets – just 10 per cent of sales – isn't expected to last. Significantly, 60 per
cent of the business is in growth mode. Cars and trucks are still selling well in North
America and sales to the aerospace and defence industry grew nearly a fifth during the
period, with the headline operating profit margin having hit 24 per cent. That trend is
unlikely to change given the production ramp-up at Boeing and Airbus. Elsewhere, revenue
from oil and gas work was up a third, and North American mining and agricultural
equipment made a big contribution, too. Investec Securities has trimmed forecasts for fullyear adjusted pre-tax profit by 4 per cent to £88m, giving adjusted EPS of 34.8p (from
£80.9m and 32.1p in 2011).”
Ipsen Press Release. "CHERRY VALLEY, IL – "Based out of Saitama, Japan, Castec Inc.’s
overseas facility in Indianapolis, Ind. has recently purchased a 2 bar H2 TITAN® with a
graphite hot zone and turn-key installation. This particular furnace has a work zone size of
18” x 18” X 24” (455 mm x 455 mm x 610 mm) and a hearth gross load weight capacity of
2,000 pounds. Equipped with a mechanical pump and a blower vacuum system, the furnace
is configured for 460 volts, 60 hertz, 3 phase. The unit is scheduled for install in a short 12
weeks by Ipsen’s team of qualified Field Service Engineers. The versatile TITAN vacuum
furnace, which can be delivered anywhere in the world within 10 weeks, operates in any
language and meets global standards. TITAN also allows for a variety of standard processes
(including, but not limited to, tempering, annealing, hardening and brazing) and operates
30 percent more energy efficient than comparable models. It’s available in horizontal and
vertical models up to 10,000 lbs (4,500 kg) capacity. The TITAN offers a wide range of
sizes, speed and uniformity, equipped with a Vacu-Prof® control system to provide
enhanced quality, repeatable results and improved operational safety. About Castec
Incorporated; Castec Incorporated has been active in the Die Casting industry for over 45
years, and manufactures many types of parts. Their products, high-quality core pins and
inserts for die cast dies, are used worldwide. Castec offers many choices such as core pin
material, heat treatment, and coating method. Currently, Castec is supplying on average
7,000 different parts and 25,000 total pieces per month, to over 700 customers worldwide.
With their knowledge of die casting, latest model equipment, expert tool-makers and high
overall tool-making technology, Castec delivers quality core pins and inserts, resulting in
lower costs and higher productivity for their customers. Mary Grimborg, Marketing Manager,
Ipsen Inc. Cherry Valley IL 61016, Phone: 815-332-2679 [email protected]"
July 27/2012
www.themonty.com
a wider range of materials and assist more customers than we could with our 10 bar
furnaces.” The unique cooling capability of this high-tech furnace was recently put to the
test by processing a 2,000lb., 40” tall valve casing with a 3” maximum cross section. This
4140 fully- machined weldment was austenitized at 1575○F +/- 10○F. After the 20 bar
nitrogen quench, the resultant hardness was HRC54 with a fully martensitic structure. The
part was then tempered to specifications and delivered to the customer with minimal
distortion. These results were made possible through many innovative furnace features that
improve gas velocities by a factor of three. The newly designed fan and improved gas-flow
system minimizes pressure drops and increased gas velocities to nearly 200 MPH. State-ofthe-art technology is incorporated throughout the furnace including an interactive touch
screen SolarVac™ 4000 interface and a compact design. The furnace will be commissioned
to process to stringent pyrometry specifications for aerospace customers including Boeing.
ABOUT SOLAR ATMOSPHERES OF WESTERN PA. Vacuum Heat Treating and Brazing services
provided by Solar Atmospheres produce bright, scale-free parts with minimal distortion. The
Hermitage, Pennsylvania plant, 60 miles North of Pittsburgh, specializes in thermal
processing of large, mainly titanium manufacturing parts. This facility houses the world's
largest commercial vacuum furnace (5' wide x 5' high x 36' long work zone - 150,000 lb.
workload capacity) which uniquely benefits the aerospace industry. With a variety of
furnaces processing smaller parts, Solar Atmospheres serves 18 different industries. Stateof-the-art services also include carburizing, nitriding and R&D. Additional plants are located
in Fontana, California and Souderton, Pennsylvania. www.solaratm.com" July 27/2012
Aberfoyle Metal Treaters/Guelph, Ontario, Canada. We have profiled this truly unique
heat treat in the past but it is such a fascinating operation that we couldn't help but take a
picture or two during a recent visit. What you are looking at is probably the only commercial
heat treater in North America with this size of furnace. Shown in the photos is the owner
and founder Mr. Harry Hall and Mr. Ryan Fussell, owner of Southwest Metal Treating
of Fort Worth, Texas. We pride ourselves on knowing virtually everybody in the worldwide
heat treating industry (especially in North America) and we cannot think of another
commercial operation that can handle parts up to 100' long. July 26/2012
Mercer Technologies/Vacuum Furnace Order. "A vacuum furnace supplied to a
Northeastern Aerospace Manufacturer with a free work area of 36”w x 48”d x 30”h and was
supplied with a surge tank, loader and a turnkey installation. The furnace system has
passed the NADCAP certification per AMS 2750D and is running production parts. The new
hot zone was constructed using mild steel with 1.500” graphite felt and .040” CFC on the
hot face. The front opening of the hot zone was covered utilizing CFC channel. A curved
graphite heating element assembly and a graphite hearth assembly complete the hot zone.
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Patt Technologies Inc./St. Eustache, Quebec, Canada. Patt was a commercial heat
treater located just north of Montreal, Quebec that offered two processes, Ion Nitriding and
Coatings both from Rubig furnaces. The company recently went into receivership with offers
being taken for the company either as a going concern or on a piecemeal basis. Our latest
information is telling us that all of the equipment was purchased by an auction company
with the building and business not being purchased (although this is not confirmed). It is a
shame to see a well known company such as this in such straights, at one time it was a
booming business with one bearing manufacturer alone sending them over $1 million/year
in business. It will be interesting to see what happens with the equipment. July 26/2012
Tri-City Heat Treat Company/Rock Island, IL, USA. From the Quad City Times we have
a report of a small fire earlier this week at commercial heat treater Tri-City in Rock Island,
IL. "Upon arrival to Tri-City Heat Treat, firefighters found heavy smoke coming from the roof
and ventilators on the southeast corner of the building. After talking with workers it was
determined insulation in the roof was on fire. Most of the fire was extinguished by the
sprinkler system. The remainder was extinguished using dry chemical hand extinguishers.
The Rock island Fire Department was assisted by the Rock Island Arsenal Fire Department.
Fire crews were rotated in and out of the building because of the heat in the building and
the high temperature outside. There were no injuries. The cause of the fire, which caused
about $10,000 in damage, was due to a malfunction of one of the heat treat furnaces."
While a fire is always very unfortunate with damage estimated at $10,000 it must have
been a pretty small fire. For more details about Tri-City we would suggest the news item
below that we posted almost exactly 1 year ago today. July 25/2012
"Tri-City Heat Treat Company/Rock Island, IL, USA. With the turmoil in worldwide financial
markets it is very easy to lose track of the fact that all captive and commercial heat treaters
are finding business to be good these days (more on this tomorrow). A good example of this
is large, third generation commercial heat treater Tri-City Heat Treat Company in Illinois.
There is no reason for us to ramble on about the company itself, details are available at
http://tcht.com/. There is also a very interesting article about the history of the company at
http://qctimes.com/business/article_254f7b5a-e3e6-11df-85ee-001cc4c002e0.htm, I think
the tale you will read is typical of most commercial heat treaters around the world,
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Mercer Technologies Inc. and Midwest Vacuum Pumps teamed up to supply the vacuum
pumping system for this furnace. Midwest Vacuum Pumps supplied us with a 20” diffusion
pump, 1402 holding pump, 615 vacuum booster, and a 412-11 mechanical pump. These
pumps were rebuilt back to the OEM specifications and come with a one (1) year warranty
that is transferred to the end customer. The gas cooling system consists of a two (2) bar
absolute100 hp cooling fan with internal cooling coils. The entire system comes with a one
(1) year limited warranty just like a new vacuum furnace.The new control system was
supplied by Conrad Kacsik and consists of a Honeywell HC900 controller with 10" touch
screen complete with interface ports, motor starters, fusing and a Televac MA-300 vacuum
controller all contained in a new panel enclosure. The Mercer Tech-Conrad Kacsik team
again allows us to focus on our strengths while still supplying the customer with all around
quality services and products. Please see Conrad Kacsik products and service at
www.kacsik.com; Michael C.
Mercer, Vice
President,Mercer
Technologies Inc.
Mike.jr@mercer-tech.,com, www.mercer-tech.com" July 25/2012
HighTemp Furnaces/India. India is booming when it comes to heat treating-let's hear
what one of the top heat treaters in the country Mr. Gopal Mahadevan, President of
HighTemp has to say about his commercial heat treating business and furnace building
business and also his comments about the industry in India. July 24/2012
Greeting from us! Picking up from our last meeting – during your visit to India with Dale –
that was a memorable one, glad to be in touch with you again. It was nice having you visit
and experience India as we see it.
1) Gopal it is a few years now since we visited your plants in India but
Dale and I still have very fond memories of that trip. While it was
certainly a culture shock from Canada I was extremely impressed with
the people and the sights. While I have a very good understanding of
Hightemp our readers would certainly like to know the history of
Hightemp and how you came to be in both the new furnace business
and commercial heat treating.
"Hightemp was established in the year 1970, with the objective of
designing and manufacturing small Lab Ovens and Drying cabinets.
Founded by my Father, the company was based in Mumbai. The
technology was completely developed indigenously and initially catered
to the Government Institutions, and Public sector undertakings in India.
A highly motivated and focused workforce of 180 people worked
together taking the company from strength to strength. Our expansion
plans to increase our scale of operations; led us to move our operations
to Peenya, Bangalore in 1978. On completing my Degree in Electronics
Engineering in 1980, I joined the organization. We managed to secure a
Technical Licence agreement with THT (now DOWA) for building
atmospheric and continuous furnaces in Hightemp. Taking a leaf out of
Dowa’s business practice, Hightemp ventured into Commercial heat
treatment in the year 1991 by setting up our first furnace for BOSCH in
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especially when it comes to the recession of 2009. With the background out of the way we
come to the point, Tri City is doing well these days and in an effort to improve turnaround
times for their customers they are making a very substantial (well over $1 million USD
would be our guess) investment in new equipment. The equipment will consist of 2 new
Surface Combustion Batch IQ furnaces with working dimensions of 36" X 72" X 36" with a
capacity of 7,000 pounds each. These will be in addition to their current batch furnaces and
will at the end of the day increase batch IQ capacity by over 40% to 24,900 pounds. One of
these new furnaces will have a top cool option and the equipment is expected to be online
by March of 2012. In addition Tri City started in July 2011 updating all the controls on their
furnaces to top of the line SSI controls and the new furnaces will also have SSI controls.
Control updates will be completed by December of this year. The industry is full of stories
such as this one, however everything in overshadowed these days by gloomy government
debt issues." August 20/2011
Bangalore. Today, I am pleased to inform you that, we have 62 furnaces in operations
across 4 plants in India, serving a host of MNC companies, meeting stringent quality
standards. All our plants are ISO, TS, 14001 certified with the Bangalore and Nelamangala
facilities being NADCAP certified."
"Hightemp’s strength has been its diverse manufacturing portfolio in
furnace building, leveraging alliances from world leaders from USA,
Canada, UK and Japan. This helped us in meeting diverse market
requirements and specific needs of our customers over a wide range of
equipment and processes. Our alliance partners include the best in the
business like AFC-Holcroft, Vac Aero International, Pyromaitre, TTI Group,
Applied Process and, of course, Dowa Thermotech Co. Ltd. The
Commercial Heat Treating business is located in close proximity to
automotive clusters in India at Bangalore, Chennai, Pune and Delhi,
running 24X7 with strict adherence to Cost, Quality and Delivery."
3) So which is your passion-new furnaces or heat treating? I would have
to assume it gives you a great deal of insight into the industry building
furnaces but also seeing the problems associated with running furnaces.
"The two are as closely related like building a car and driving it. Both
furnace building and heat treating require completely different skill sets
and capability to meet customer requirements. In India, it is expected
that a furnace being built must give operate 24x7 to yield maximum output, quality with
minimum or nil downtime. This is possible only if our designs and the manufacturing
process practiced complement each other to offer our customers trouble free equipment.
The furnace manufacturing activity depends on a committed work force with an efficient
supply chain ensuring timely receipt of components, free from transportation and logistics
problems. As in most cases, the furnace component vendor is located about 2000 kms away
and this can hamper operations as the furnace building activities heavily relies on them. The
heat treatment business needs robust infrastructure towards power, utilities and man
power, which in some locations, may be problematic. Over all, the potential for growth of
furnace building activity and heat treating activity is huge, driven primarily by the growth of
the auto sector."Click Here to Continue
Monday Morning Briefing. So what is worth mentioning today in the worldwide heat
treating industry? We see that commercial heat treater Bohler-Uddeholm Thermo-Tech
in Mississauga, Ontario, Canada has recently brought on line another gas nitrider. BohlerUddeholm is a worldwide company that offers heat treating services at a number of
locations around the world. This particular plant is one of the most impressive commercial
operations we have ever seen and has had gas nitriding capabilities for many years. We've
said it before but we'll say it again; when asked which heat treating technology is growing
www.themonty.com
2) So what can you tell us about the capabilities of the new furnace
business and the commercial heat treating side?
Hightemp Furnaces/India. We welcome our newest advertiser Hightemp Furnaces of
India. Hightemp is both a furnace manufacturing company and a commercial heat treater
based in Bangalore, India. On the commercial heat treating side of things Hightemp is one
of the largest in India with a total of 62 furnaces in operation spread over 4 locations.
Hightemp is also one of the largest new furnace builders in the country and recently took
great strides to expand their capabilities when Dowa Furnaces of Japan acquired a majority
stake in the company. Please do click on their banner ad to find out more of the company.
Tomorrow we will be featuring an interview with the President of the company Mr. Gopal
Mahadevan who tells us how the company got started, what are their future plans and also
gives us a very good idea about the booming heat treating market in the country. To give
you a clearer idea of what Hightemp is capable of we have these photos below showing a
typical installation. July 23/2012
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the fastest our answer would be nitriding-both gas and plasma. Our friends at Atmosphere
Engineering have been busy recently; "Atmosphere Engineering has successfully converted
12 thermal processing furnaces for Dana's Heavy Axle Mfg facility in Toluca Mexico
from endothermic gas to nitrogen methanol atmosphere using the SmartMethT control
system and has recently secured an order to upgrade another 12 furnaces before the end of
this year. The main driver for the conversion from endothermic gas was to improve the
atmosphere quality and processing efficiency within the heat treatment furnace." Can Eng
Furnaces of Niagara Falls, Canada has made some personnel changes recently. Alan Van
Geyn, formerly President of the company is now Vice Chairman, Mike Klauck becomes the
new President and Greg Stanley is now Sales Manager for North America Steel Products.
Can Eng is the largest Canadian builder of new furnaces. Bodycote in Empalme, Sonora,
Mexico is now Nadcap accredited for vacuum heat treatment, brazing and sintering. While
the Mexican heat treat market is large and getting larger by the day there are still few
commercial heat treaters in the country that are Nadcap certified. Jeff McLaughlin a
furnace rebuilder in Fort Wayne, Indiana, USA is doing well these days. Not only did he just
get married recently to the beautiful Trisha (photos further down the page) he will also in
the very near future be moving into a brand new 17,000 square foot building which will be
just down the street from alloy supplier Wirco. GH Induction Atmospheres in Rochester,
NY, USA recently built an Induction hardening system for an automotive supplier. The
system will harden, temper and quench ball studs at the rate of 240 pieces/hour.
Interesting company GH in that they quite often combine Induction heating and
atmospheres in the same system which makes them very unique. Moving to the UK we see
that commercial heat treater Alloy Heat Treatment in Dudley UK is quite justifiably
boasting about their new aluminum heat treating line which the company claims is the
largest in the UK with working dimensions of 103" X 95" X 90". This is how the company
describes themselves; "Alloy Heat Treatment AHT company is the largest sub contract heat
treater in the UK for aluminum alloys". While the oven is not yet NADCAP approved that is
the plan for the future. July 23/2012
"AFC-Holcroft Supplies Mesh Belt Furnaces to Multi-National Tier One Supplier (July, 2012)
AFC-Holcroft has received an order for supply of a new Mesh Belt stress relieving furnace, to
be installed in Europe. The belt type recirculating atmosphere stress relief furnace will be a
near duplicate of a furnace recently purchased by the same customer, which was installed in
North America. The equipment will be shipped in sections using standard sea containers.
Once in production, the equipment will be used for stress relieving of vehicle pistons. About
AFC-Holcroft: AFC-Holcroft is one of the world’s largest manufacturers of heat treating
furnaces. The legacy companies that comprise AFC-Holcroft have a combined 225+ years of
thermal processing experience. The company manufactures turn-key heat treating systems
for applications including commercial heat treating, bearings, automotive, aerospace,
mining, military, aluminum heat treatment, gear manufacturing, fastener manufacturing,
and alternative energy industries. AFC-Holcroft, headquartered in the United States, has a
global reach with direct sales coverage in North America and worldwide, while AFC-Holcroft
Europe serves major industrial markets in Germany, France, and other European locations.
AFC-Holcroft’s Asian Operations manages partners in China, India, South Korea, and other
countries in the region, and the company also extends into markets in Argentina, Australia,
Brazil, Mexico, Poland, Russia, and Spain, through relationships with partners, many of
whom have manufacturing capability. For more information, contact [email protected]"
Ipsen/Gleason Cutting Tools. "Ipsen has shipped two 6 bar TurboTreaters® to Gleason
Cutting Tools Corporation located in Loves Park, Ill. The units are designed for a maximum
operating temperature of 2500ºF and are capable of quenching in nitrogen up to 6 bar
absolute pressure. Standard features include a 2-inch thick carbon composite/graphite felt
hot zone. As the furnaces will be used for hardening and tempering, the units were
purchased without a diffusion pump and will use convection assisted heating to 1600ºF. The
use of convection significantly reduces cycle times. These TurboTreaters are equipped with
the newly standardized industrial VPN router, a modem installed so software support
personnel can remotely perform diagnostics. In addition to hardening and tempering, the
energy-efficient TurboTreater is ideal for brazing, solution anneal and stress relieving
applications, while operating with a high pressure cooling system for fast quenching with
360º cooling uniformity. Its patented gas quenching system design reduces gas
consumption up to 40% without sacrificing its high-speed cycle time and reduces floor space
www.themonty.com
AFC-Holcroft/European Mesh Belt Furnace Order. It is relatively unusual for furnace
builders to build and ship large furnaces from Europe to North America or visa versa but
that appears to be the case here. July 20/2012
Heat Treating Reports. Recently an acquaintance in the industry sent me a report he
recently received from a company by the name of XXXX XXXX. This was entitled 2012
"Premium Report on Metal Heat Treating" and was billed as a report on the size of the
heat treating industry in the US with a summary of the major players.
Never have I seen a more worthless report in my life! Let's back up
though and tell this tale from the beginning. Every supplier to the
industry would love to have a nice concise list of every captive and
commercial heat treater in North America preferably with names and
contact information. However after 34 years in the industry I have yet
to see such a list that was worth the paper it was printed on. A listing of
commercial heat treaters is reasonably easy to come up with, as a
matter of fact our friends at Industrial Heating have a good list on
their website. However no such list exists for the captive heat treating
industry for the simple fact that captive heat treats are just a small
portion of the manufacturing process for any manufacturer and there is
very little incentive for a manufacturer to spread this information
around. For years we have been asked if we sell our mailing lists (which
we don't do) so at the end of the day probably the most complete lists
are held by long established furnace builders such as AFC-Holcroft,
Ipsen, Aichelin, Surface and a host of others who have no desire
whatever to share this information. So getting back to the beginning of
our story some industry suppliers end up buying reports out of sheer
desperation and as a way of hopefully gleaming some useful
information. The report that we read claims the heat treating industry in
the US in 2011 was a little over $5 Billion/USD, with the average heat
treater having sales of a little under $8 million USD with an average of
34 employees-all of these figures we violently disagree with. Let’s get to the best part
though; included in the report was a list of what we assume are supposedly the largest heat
www.themonty.com
requirements, making it the best solution for your most demanding heat treatment projects.
About Gleason Cutting Tools Corporation; Gleason Cutting Tools Corporation is a global
leader in gearing technology and the world’s largest gear tool producer. Products and
services include machinery for the production, finishing and testing of gears, as well as a
worldwide support system which provides cutting tools, workholding, replacement parts,
field service, application development services, gear design and inspection software,
training programs, engineering support and machine rebuild and upgrade services.
Additionally, the company is a leader in gear design theory and in the application, testing
and analysis of prototype and production gears. Customers include leading companies in the
automotive, aerospace and aircraft, energy, truck, recreational vehicle and power
equipment industries. About Ipsen, Inc.; Ipsen, Inc. designs and manufactures thermal
processing systems for a wide variety of markets, including Aerospace, Medical, Energy,
Chemical and Automotive. With thousands of installed systems worldwide, whether it's
innovative titanium knee implants, making cars more efficient, developing new jet engines
or going to the moon, Ipsen delivers quality. For more information visit
www.IpsenUSA.com." July 20/2012
Jeff Mclaughlin. One of our favorite furnace rebuilders Jeff McLaughlin of Fort Wayne
Indiana recently got married. Jeff married his long time girlfriend Trisha at a ceremony
recently held in Jamaica. Jeff has been in this industry for quite a number of years and
specializes in furnace rebuilds and new furnaces. July 19/2012
Southwest Metal Treating Corp./Fort Worth, Texas. Over the past couple of weeks we
had brief profiles of two commercial heat treaters in the DFW area of Texas now on to
another one Southwest Metal Treating in Fort Worth. Owned and operated by Mr. Ryan
Fussell it is worth mentioning how close the heat treating ties are in Texas. Ryan's uncle
John Fussell is owner of Q-Tech Heat Treating and Ryan's cousin (or second or third cousin
not sure which) Brad Luce is part owner of Modern HT another large heat treater in the
area. The relationships between heat treaters in Texas go even further than this but it
would take a few pages to go through them all so that is a tale for another day. The first
thing that strikes a visitor about Southwest is the vast area it covers, 7 or 8 acres with
various buildings spread out around the property each dedicated to a different type of heat
treating, batch IQ's, vacuum, carbottoms and Induction. Two of the photos below show very
recent additions to the company; one of a very impressive 2 bar vacuum furnace which has
just been added (standing in front is Gord Montgomery on the left, Martin Leos, Plant
Manager and the proprietor himself Ryan Fussell on the right). The second a large gas fired
carbottom which is just about to enter production. Another photo below shows the shot
www.themonty.com
treaters in the country (by the way it is almost impossible to tell whether this report is only
commercials, captives or both-this was never clarified another glaring defect in the report).
Of the 20 or so names on the list over half we did not recognize and of the ones we
recognized Paulo Products was towards the head of the list with sales under $20
million/year. Paulo is a fine company that we have listed as the third largest commercial in
the country but their sales are far higher than this and there was no mention at all of
Bodycote (far and away the largest), or Bluewater (clearly the second largest). How you can
put together a report which supposedly is an in depth look at the size of the industry and
miss most of the largest players is beyond me. Kind of like talking about car sales and not
mentioning Toyota, GM or Ford. Conclusion: It only cost this fellow a few hundred dollars
for the report but at the end of the day that few hundred would have been better spent at a
racetrack. People most of these reports are filled with fancy verbiage and culled from a few
government statistics available to everybody-don't waste your money on them. July
19/2012
6th International Conference on Quenching and Control of Distortion and the 4th
International Distortion Engineering Conference. Man is that a mouthful. This well
publicized event is scheduled for September 9th to the 13th in Chicago and we have a few
highlights for you. July 18/2012
· The keynotes are G. Totten, T. Inoue and the Appreciation Dinner speaker is George
Vander Voort presenting “Color Metallography.”
· We have received a large number of VISA requests from members of the Chinese Heat
Treating Society so there will be good international representation. An opportunity to meet
with Chinese heat treaters and customers.
· Bob Wood, Secretariat of IFHTSE, will be chairing a session on the Liquid Quenching
Database.
· Great intimate networking can be done with attendees and exhibitors during the dedicated
2-hour Sunday reception.
· Anticipated large international attendance.
The current exhibitors include: AFC-Holcroft , Ajax TOCCO , Deformation Control
Technology, Inc. , Elotherm Tech Induction , Fluxtrol, Inc. , Houghton , Industrial Heating ,
JMatPro and Maney Publishing . Visit the Exhibitor Success and ROI Center
http://www.asminternational.org/portal/site/www/events/tradeshow_success/ and be sure
to join ASM for their FREE webinar: High-impact Preshow Planning and Marketing: How to
set and achieve meaningful tradeshow goals and attract enough of the right attendees to
your exhibit.
www.themonty.com
blasting area. During our recent visit we ran across one of the happiest guys in the business
Mr. Jimmy Morris of Conrad Kacsik Instrument Systems Inc. Jimmy we have known for a
number of years and without a doubt he is one of the most cheerful guys we have run
across in the industry. Southwest is fairly typical of a Texas heat treat although even after
all these years it throws me off not seeing walls on some of the buildings. No reason why
you would want to in Texas but for a Canadian boy use to snow drifts it immediately comes
to your attention as being "not right". July 18/2012
.
st 1 d
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u
re A l.org/q card!
o
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a
t
ter b rnation VISA gif
s
i
g
Re minte $100
in a
w.as
ww might w
just
You
Gain Control of Distortion.
Causes for distortion can be found in every step of the
manufacturing process, especially when it comes to
quenching. Learn methods for reducing distortion
through the latest quenching methodologies.
• Choose from 11 different topic areas over four days
of dual-track programming
- 97 papers (60% from academia/40% from
industry), 2 keynotes, 1 dinner speaker – that’s
100 industry presentations!
George Totten: The Power of Twenty Years of
Collaboration and Leverage in Addressing Heat
Transfer and Distortion
Tatsuo Inoue: Transformation Plasticity –
The Mechanism, the Experimental and
Non-experimental Identification of Characteristics,
and the Effect on Metallo-Thermo-Mechanical
Simulation of Quenching Processesbl
• Hear from Keynote Speakers: George Totten and
Tatsuo Inoue
• Attend the appreciation dinner during which George
Vander Voort will impress the audience with “Color
Metallography”
• Network with your colleagues from 31 countries
around the world
Continued on page 2 t
Continued from page 1 s
PROGRAM SCHEDULE
Topics
• Agitation Measurement and Control; Computational
Fluid Dynamics
• Control and Elimination of Distortion
• Equipment Design and Fixturing
• Finite Element Analysis and Constitutive Equations;
Boundary Conditions
• Fundamentals Principles
Monday, September 10
•
•
•
•
Heat Transfer as Applied to Distortion Control
Material and Shape Optimization
Modeling of Processes and Phenomena
Process Methodology to Control Distortion and
Residual Stresses
• Quenchants (Oil, Polymer and Other Quenchants)
• Relationship of Microstructure and Quenching
Tuesday, September 11
Morning
Afternoon
Morning
Afternoon
Plenary
8:00-10:00 a.m.
Fundamental
Principles - II
1:00-3:00 p.m.
Heat Transfer as Applied
to Distortion Control - II
10:30 a.m.-Noon
Agitation and Control;
CFD
1:00-2:30 p.m.
Fundamental
Principles - I
10:30 a.m.-Noon
Heat Transfer as Applied
to Distortion Control - I
3:30 -5:30 p.m.
Quenchants - I
8:00-10:00 a.m.
Finite Element Analysis
and Constitutive
Equations - I
3:30-5:30 p.m.
Modeling of Processes
and Phenomena - I
10:30 a.m.-Noon
Modeling of Processes
and Phenomena - II
1:00-3:00 p.m.
Quenchants - III
8:00-10:00 a.m.
Modeling of Processes
and Phenomena - III
1:00 -2:30 p.m.
Process Methodology
to Control Distortion-I
3:30-5:30 p.m.
Quenchants - II
10:30 a.m.-Noon
Modeling of Processes
and Phenomena - IV
3:30-5:30 p.m.
Relationship of
Microstructure and
Quenching - I
8:00-10:00 a.m.
Thursday, September 13
Wednesday, September 12
Morning
Afternoon
Morning
Afternoon
Finite Element Analysis
and Constitutive
Equations - II
8:00-10:00 a.m.
Control and Elimination
of Distortion - I
1:00-3:00 p.m.
Equipment Design
and Fixturing
10:30 a.m.-Noon
Liquid Quenchant
Database
1:00-2:30 p.m.
Process Methodology to
Control Distortion - II
10:30 a.m.-Noon
Control and Elimination
of Distortion - II
3:30-5:30 p.m.
Modeling of Processes
and Phenomena - VI
8:00-10:00 a.m.
Quenchants - IV
10:30 a.m.-Noon
Material and Shape
Optimization - I
3:30-5:30 p.m.
Relationship of
Microstructure and
Quenching - II
8:00-10:00 a.m.
Modeling of Processes
and Phenomena - V
1:00-3:00 p.m.
Advertising and custom sponsorship
opportunities are available.
Get your company, product or process in front
of this niche audience – reserve your tabletop
and sponsorship today. Contact Kelly Thomas,
National Account Manager at 440.338.1733 or
[email protected].
Sponsored by:
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meet with and learn from leading
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1) Jörn you and I met at FNA in Florida a couple of years back and since then have run
across each other at a number of shows, including Wiesbaden, Germany last year where we
enjoyed a few beers and too much Schnapps but at the end of the day I don't know a great
deal about your background. How did you ever get involved in the heat treating industry?
"Yes, Wiesbaden at night is always good fun and I also enjoy that every
year. Well, I got involved in the heat treating industry since I was a kid.
My father founded the company over 30 years ago and anytime I
wanted to get something like for example a new bike, I had to work
during the holidays and earn my own money. So I started by cleaning
the workshop and step by step I was allowed to do other work. Then I
did an apprenticeship as an industrial mechanic before I started my
studies as a mechanical engineer. And today I run the business together
with my wife Natasha. So I could say that heat treatment or better said
industrial furnaces have always been and will be in the future an
important part of my life."
2) Your company ROHDE Schutzgasöfen GmbH would appear to be quite
well known in Europe but less so in North America and I think of ROHDE
mainly for pit furnaces but this impression could be incorrect. Perhaps
you could give us some details about ROHDE?
"This is correct. As we are a family business our main focus in the past
has been on the European market. But the last couple of years we
started to get more international and the North American market is also
interesting for us. We try to get known better and that's also the reason
why we attend the FNA and Heat Treat Shows in the US. I believe we
are mainly known for pit furnaces as we are very innovative in that field
and maybe even the technology leader. We constantly develop in that area and make
improvements. For example our "big furnace" which is 5,2m x 5m is a completely new
construction in pit design and this project was a great challenge for us. And we managed
that challenge as the furnace is now running. Besides pit furnaces we also manufacture
chamber furnaces, furnaces for special processes and salt recovery units. Basically I can say
that our product range includes every furnace with a retort."
3) Every furnace builder in the world is eyeing China, India and other developing countries
as the areas where most growth in heat treating will be coming from. Do you share this
view and if so how are you expanding your presence in these areas?
"I do agree that these are definitely growing markets. We do not expand our presence in
China, but in India we have a representative as it is not possible to handle that from
Germany. We believe that in the future India will be an important market for us. But we do
not want to establish production sites in one of these countries. We deliver our products
worldwide but we want to guarantee "quality made in Germany". Click Here to Continue
www.themonty.com
ROHDE Schutzgasöfen GmbH/Interview. As part of an ongoing series of interviews with
very interesting heat treaters and heat treat suppliers around the world we have this one
from Jörn Rohde, President of furnace builder ROHDE Schutzgasöfen GmbH in
Germany. What makes this most interesting is that German furnace builders rank amongst
the largest in the world and export around the globe meaning their influence is felt in the
heat treating industry in most countries. July 17/2012
Monday Morning Briefing. Our recent mention about Dan Herring's new book about
vacuum heat treating did not meet with everybody's approval. Bill Jones CEO, Solar
Atmospheres Inc. took offense at our levity. We would not argue that we expect that this
book will be a valuable addition to the vacuum heat treating industry. "Gord's
announcement concerning Dan Herring’s book is more than trite. This new book on Vacuum
Heat Treating is a rather complete work on vacuum, vacuum furnaces, and more important
vacuum heat treatment applications. It is a most important read for anyone practicing today
in the field and will be a good reference book for years into the future". William R. Jones,
FASM, CEO, Solar Atmospheres Inc." Ralf Giebmanns who was Director of Marketing &
Sales at Ipsen International Furnaces and Area Sales Manager for Southeast Asia is now
Managing Director at PEER Energy GmbH. PCC which is commercial heat treater
Bodycote's largest single customer is continuing to add acquisitions after their recent
addition of commercial heat treater Aerocraft Heat Treating Co. "Portland-based Precision
Castparts Corp. has an agreement to buy Klune Industries, which forms, machines, and
fabricates aircraft component structures in aluminum, nickel, titanium, and steel. The move
extends a series of PCC acquisitions that are focused on aircraft manufacturing, though it
has also purchased companies operating in the power-generation market". Walter Munhoz
who was with well known vacuum pump manufacturer Edwards recently parted ways with
the company. If hotel reservations are a good indication the upcoming FNA show and MTI
Fall Meeting in Nashville, Tennessee should be expecting a very good attendance. Rooms
are selling out and FNA has booked a third block of hotel rooms to keep up with demand.
Chris Wilcox who was involved in heat treating at auto parts maker and captive heat
treater Bosch in Charleston, SC, USA is leaving after 13 years for an assignment in
Shanghai, China. Recently we had some comments on this page about vacuum carburizing,
www.themonty.com
Burgess-Norton/UPC. "Burgess-Norton selected United Process Controls (UPC,
www.group-upc.com) to upgrade the pusher furnace controls at its powder metal plant in
Geneva, Illinois, USA . UPC supplied Protherm-based controls for an Ipsen pusher furnace.
The new controls use the Protherm 600 to monitor and control furnace line operations
including temperature, carbon potential, push time with temperature and atmosphere
tolerance, quench oil temperature, washer temperature, and draw furnace temperature. An
independent chart recorder was also interfaced to the Protherm 600 for automatic
redundant storage of the backup archives. ABOUT UNITED PROCESS CONTROL; United
Process Controls is an alliance of four companies all with a strong presence in heat treating
and combustion, whose aim is to provide prime control solutions through their worldwide
sales and services network with easy-to-access local support. United Process Controls
includes Furnace Control, Marathon Monitors, Process-Electronic and Waukee Engineering."
July 17/2012
Bodycote/Farnborough Air Show. "Bodycote enjoyed another successful showing at the
2012 Farnborough Air Show. Visitors were treated to the first return visit by the US Marine
Corps’ Bell Boeing V-22 Osprey tilt-rotor since 2006. Bodycote CA is considered a key
strategic supplier heat treating numerous components throughout the aircraft. (photo
attached Dave Ochar sitting in the cockpit with marine escort). Dave Ochar |Strategic
Business Manager, Bodycote | Aerospace, Defense & Energy Group, Mobile: (310) 8005699." July 16/2012
Ipsen Press Release. "CHERRY VALLEY, IL – Ipsen has shipped a 1.9 Bar H6 TITAN® to
an industrial energy process management facility in Jiangsu Providence, China. TITAN’s
ability to fit in a standard shipping container provides cost-effective shipping overseas,
furthering the broad range of benefits offered through the TITAN customer experience.
Outfitted with an all-metal hot zone, this particular TITAN was installed by our
comprehensive, global service support team through Ipsen China. This particular furnace
includes the optional Hydrogen Partial Pressure system and Technical Service Package,
www.themonty.com
from a commercial heat treater in the US we have these thoughts; "Your comment Gord
reference vacuum carburizing: Like many vacuum processes vacuum carburizing is growing
modestly but steady among the select few commercial heat treat companies that have
taken the challenge. Our Solar Souderton plant has been running VC for five years. VC sales
for 2012 are modestly projected at $1 million, and represents approx 6% of Souderton's
gross sales. 25% of applications are centered on components for race cars, valve train, cam
shafts, and gearing. Aerospace gearing and engine components accounts for nearly 50%.
The balance of 25% comes from general commercial HT and paid R&D projects. The good
thing about R&D is this represents additional growth opportunities. We are running VC in
our Hermitage, Pa. and Fontana, Calif. plants also but at much lower production rates, as
their technology is currently centered on other production opportunities. Although 5 years
represents a long learning cure most of our growth is in 2011 and 2012. From this view
point our growth is exponential. William R. Jones, CEO. Solar Atmospheres". For the week
upcoming we have a number of photos of a very interesting Commercial Heat Treater in
Texas and also an interview with a fellow who runs a very successful New Furnace
Company in Germany. July 16/2012
Q-Tech Heat Treat/Dallas, Texas. Our friends at commercial heat treat Q-Tech Heat
Treat in Dallas, Texas are doing well these days. Like most captive and commercial heat
treaters in the great state of Texas they are hard pressed to keep up with demand but they
are taking steps to increase capacity and have recently doubled their roller hearth capacity
and in addition have added more atmosphere equipment. Like most commercials in Texas
this is a family owned business and the owner John Fussell is a life long heat treater who
has grown up in the heat treating industry. It is no surprise that virtually every company in
Texas lives and dies by the oil and gas industries and these are the boom times with all
suppliers to the energy industry expecting the good times to continue for at least a few
more years. The photos below give you an idea about this 60,000 square foot facility and
the one photo shows you most of the management team at Q-Tech. From left to right we
have; Gord Montgomery, Shawn Fussel, John Fussell and Casher Dowell (Munaf Mandavia
not shown). July 13/2012
www.themonty.com
which includes four days of on-site validation of the installation, equipment start-up and
control system training. Ipsen’s Aftermarket Support team extends world-wide and is
committed to helping heat treaters achieve and maintain optimum efficiency and
productivity by ensuring the highest quality performance from our furnaces well beyond the
date of purchase. Ipsen Industrial Furnaces Shanghai (IIFS) has the resources and technical
abilities to support our Asian customers 100 percent locally: from arranging contractors and
performing turnkey installations to conducting operator and maintenance trainings.
Additionally, they are able to provide warranty support and troubleshooting assistance. The
versatile TITAN vacuum furnace, which can be delivered anywhere in the world within 10
weeks, operates in any language and meets global standards. TITAN also allows for a
variety of standard processes (including, but not limited to, tempering, annealing, hardening
and brazing) and operates 30 percent more energy efficient than comparable models. It’s
available in horizontal and vertical models up to 10,000 lbs (4,500
kg) capacity. The TITAN offers a wide range of sizes, speed and
uniformity, equipped with a Vacu-Prof® control system to provide
enhanced quality, repeatable results and improved operational
safety. Visit the TITAN Cost Saving calculator today to find out how
a TITAN vacuum furnace can save you time and money –
www.TITANCostSavings.com." July 16/2012
"Vacuum Heat Treatment is a new book focused on principles, practices and applications
providing the heat-treating industry with its first truly comprehensive resource on the
subject of vacuum technology, which is the fastest growing segment of the heat treat
industry today. This book provides the reader with practical advice, a diverse set of
application examples and a wide range of technical and engineering information necessary
to make informed decisions about how to heat treat and what equipment features are
necessary to do the job. What makes this book unique is that it is written in such a way that
engineers, metallurgists, heat treater operators, supervisors, managers, quality, industrial
and manufacturing engineers and just about anyone interested in thermal processing or
manufacturing can become skilled in the art and science of vacuum heat treatment. Vacuum
Heat Treatment is scheduled for publication in September 2012 and PREORDER discounts
are
available
using
the
following
link:
http://store.bnpmedia.com/store/aec_online/hvac/index.html "
Texas Heat Treating. Back in March we had a number of photos of commercial heat
treater Texas Heat Treating and their brand new operation in Fort Worth, Texas. It is
fascinating to see the plant coming together and the great strides the company has made in
www.themonty.com
Vacuum Heat Treatment/Dan Herring. Well known speaker and Heat Treat consultant
Dan Herring has written a griping tale of sex and intrigue in the vacuum heat treating
industry. Ok we're sure it is gripping but with little romance or intrigue this being the heat
treating industry. As Dan has always had an excellent way of explaining things in a way that
all can understand we have no doubt but that this will be a very usefully tool for the
industry. July 13/2012
"Texas Heat Treating Inc./Fort Worth, Texas. It is relatively unusual to see "greenfield"
commercial heat treat operations set up in North America, we would estimate that there is
no more than a handful every year but you are looking at just such an animal. Texas Heat
Treating in Round Rock, Texas has been around for quite a while and has a very large
operation but their plant in Fort Worth is brand new and just entering production (more
about Texas Heat Treating in Round Rock in the next few days). Look at the pictures below
and we'll tell you what you are seeing; three out of a planned 5 batch IQ lines each with
working dimensions of 36" X 72" X 36" with associated equipment. What you are not seeing
are several vacuum furnaces, a gas nitrider, and two large pit carburizing furnaces-some of
this equipment is already on site, some will be delivered shortly. Folks this represents a
major investment on the part of Texas Heat Treating and this was NOT done on a
shoestring, everything is top notch. A nice facility which represents the booming heat treat
industry in Texas and a credit to Buster Crossley, President of the company. March
22/2012"
Ray Reynoldson. Earlier this week we mentioned how heat treat innovator Ray Reynoldson
of Australia had passed away. Base upon the number of comments we received Ray was
known around the world. The most eloquent comments came from heat treat consultant
David Pye. July 12/2012
"Hello
Gordon,
This
is
David
once
again
(Pye
Met)
(new
website
at
www.heattreatmentexperts.com). I have known Ray since about 1980 He and I were almost
the same age. (He was about 3 months older than I) Of course it was through fluidized beds
that I got to know Ray. I was present when closed it up and moved to Aalberts Industries in
Venlo ( I visited him and John Aalberts together there and run one of the plants (with fluid
beds) up in Groningen for John for a short time. Ray was a very personable and gentle
person, but also very firm. His metallurgical knowledge was superb, and he was a teacher
by example and by his knowledge. I lost touch with him for a short time when he returned
www.themonty.com
just the past couple of months. (our previous news item is below). A visit earlier this week
gave us the opportunity to see the fourth brand new 36 X 72 X 36 batch IQ installed and
running, a pit for the fifth which will be arriving in September and an enormous pit
dedicated to a very large Nitrex gas nitrider and two pit carburizing furnaces which will be
arriving shortly. The photo below shows from the left Rick Fleming, Plant Manager (up until
recently with Bodycote), Daryl Hoisager, General Manager, Buster Crossley, President and
Gord Montgomery. July 12/2012
Jim Wilbur/Wm. Wright & Associates, Inc. Jim and his brother KC together form one of
the best known HT rep firms in the US Midwest selling for companies such as AFC-Holcroft
and UPC. Well Thursday July 12 is Jim’s 50th birthday and this is how his brother KC would
like the world to see him. I have known Jim for a long time and can attest to the fact that
Jim treats his body like a temple, a temple to which all are invited. July 12/2012
Nakal/Akademi Metalurji. Nakal is a Russian company which offers
catalytic gas nitriding equipment, a nitriding process which claims to offer
enormous advantages over conventional gas nitriding including vastly
reduced cycle times. The company has numerous units in operation in
Europe and have made some progress in North America (their partner in
NA is AFC-Holcroft). In April of this year they conducted tests for a heat
treater in Istanbul, Turkey by the name of Akademi Metalurji who had
recently purchased a CGN 10.15/7 unit. Tests were very successful and the
furnace was recently delivered with a fully automated nitriding control
system. We would expect that we will be hearing more about Nakal and catalytic gas
nitriding equipment in the future. July 11/2012
www.themonty.com
to Australia. But picked up again because of my relationship (license agreement in South
Africa) with Stein Atkinson Stordy. Over the years, our friendship really developed and I
worked with Ray on a number of projects both in South Africa, USA and in Russia (and with
Andrew Fitchett, his partner) The world of heat treatment and metallurgical processing has
lost one of Gods gentlemen. What a great pity that all of his knowledge has gone with him,
however he will be remembered by students in Melbourne's university and at Deakin
University as being a farmer (planting seeds in students minds which are metallurgical
seeds) (Some will grow into Ray's technology continuation). He also had a wonderful great
passion for horses. He loved his horses and so did his family. I give thanks to Rays family
for allowing Ray to develop his mind and passion for metallurgy and heat treatment and for
being there with Ray. I will most certainly miss my long chats on skype together with Ray.
We have lost a gentleman in the truest sense of the word."
Bodycote/France. "MACCLESFIELD (U.K.) - Bodycote plc (LSE:BOY), the world’s largest
thermal processing services provider, announced today that it will expand its heat treatment
network in France with a new facility in Toulouse. The new location, dedicated to the
assembly and strengthening of titanium and aluminium structural parts for the aerospace
industry, will be located in Figeac, north of Toulouse, and is expected to open for business in
the first quarter of 2013. In addition to heat treatment services such as annealing and
straightening of large aerospace structural parts, the plant will also provide electron beam
welding, a specialised method of metal joining. Serving prime aerospace manufacturers and
their supply chains, the new plant will be strategically situated close to the Toulouse
region’s large aerospace hub to meet the anticipated increase in demand led by new aircraft
orders and deliveries, and brings the number of Bodycote plants in France to 30. About
Bodycote; With more than 180 locations in 27 countries, Bodycote is the world’s largest
provider of thermal processing services. Through heat treatment, metal joining, surface
technology and Hot Isostatic Pressing (HIP), Bodycote improves the properties of metals
and alloys, extending the life of vital components for a wide range of industries, including
aerospace, defence, automotive, power generation, oil & gas, construction, medical and
transportation. Customers in all of these industries have entrusted their products to
Bodycote’s care for more than 30 years. For more information, visit www.bodycote.com."
July 11/2012
www.themonty.com
AFC-Holcroft/Bodycote. "(July, 2012) Bodycote Thermal Processing has recently
purchased an AFC-Holcroft E-Z Series 13500 cfh endothermic generator for installation in
their plant in Fort Wayne, Indiana, USA. The modular design of the E-Z Series generator
enables multiple units to be integrated for higher capacity atmosphere generation. In this
case, an array of (3) 4,500 cfh systems are integrated together to provide the needed
capacity while requiring less floor space than 3 stand-alone units. The atmosphere produced
by the E-Z Series generator, when enriched with natural gas, is suitable for gas carburizing
and carbon restoration of the low and medium carbon steels. The addition of ammonia to
the atmosphere will create a suitable atmosphere for carbonitriding. The atmosphere, as
generated, may be used for clean annealing, normalizing and hardening of all carbon steels.
About Bodycote: Bodycote is the world’s largest commercial heat treating company with 180
locations operating in 27 countries. www.bodycote.com About AFC-Holcroft: AFC-Holcroft is
one of the world’s largest manufacturers of heat treating furnaces. The legacy companies
that comprise AFC-Holcroft have a combined 225+ years of thermal processing experience.
The company manufactures turn-key heat treating systems for applications including
commercial heat treating, bearings, automotive, aerospace, mining, military, aluminum heat
treatment, gear manufacturing, fastener manufacturing, and alternative energy industries.
AFC-Holcroft, headquartered in the United States, has a global reach with direct sales
coverage in North America and worldwide, while AFC-Holcroft Europe serves major
industrial markets in Germany, France, and other European locations. AFC-Holcroft’s Asian
Operations manages partners in China, India, South Korea, and other countries in the
region, and the company also extends into markets in Argentina, Australia, Brazil, Mexico,
Poland, Russia, and Spain, through relationships with partners, many of whom have
manufacturing capability. For more information, contact [email protected]." July
11/2012
"Ray Reynoldson. It is with great sadness that we wish to advise that Ray Reynoldson
passed away on Wednesday 4 July 2012, following a sudden stroke. He was aged 72. Born
and raised in Melbourne Australia, Ray trained as a metallurgist at RMIT in Melbourne,
before moving to the United Kingdom where he worked for many years. In the early 1980’s
he returned to Australia and was General Manager for Stein Atkinson Stordy (Australia),
before establishing, Quality Heat Treatment. After many years in the furnace and
commercial heat treatment world, he formed HARD Technologies, where he continued his
passion, developing new processes for fluidised bed furnaces. Ray is best known in the
industry for his work with fluidised bed furnaces. There is probably no one in the industry
that knew more about heat treatment in fluidised bed furnaces than Ray – he was known
internationally as the expert in his field. Over the years, he was involved with fluidised bed
furnace technology, including both the manufacture of the equipment and research and
development of new processes. Ray holds many international patents and was a regular
presenter at technical conferences (most recently at Extrusion Technology conference in
Florida in May this year). So passionate was he about fluidised bed furnaces, that he even
wrote a book on the subject and had it published by the ASM. This sudden loss is a great
shock to his family, friends and colleagues around the world. I am sure that everyone in the
industry would wish to pass on their respects and condolences to Ray’s family - his wife
Mavis, their children Mark, Nicola, Emma and Justine and their families and the
grandchildren - Sally, Lauren, Abbie, Xander, Indianna, Oscar, Isabella, Max and Chloe.
Andrew Fitchett, ALS Technologies, Australia 7 July 2012"
All Quiet On the Nickel Front. Nickel pricing which is such an issue with all heat treaters
remains fairly stable and looks as though it will continue in it's current price range. Make
this one issue which heat treaters don't have to worry about at least in the short term. July
10/2012
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Ray Reynoldson. It is with regret that we mention the passing of Ray Reynoldson. To the
comments below I will add that Andrew has not overstated the case-Ray was a fanatic on
fluid bed furnaces and probably knew more about them than anybody in the world. Ray
certainly did not slow down as the years passed, just a couple of months ago we spoke with
Ray about a new idea he was promoting-coatings on furnace alloy components to increase
the life. July 10/2012
1) Kent you and I have met a couple of times over the years but I am
sure our readers would be very interested in knowing how you got
started in the heat treating business?
"As a Chinese born in the 1970’s, along with a period of about 20 years
of rapid developments of China, I’d been driven by the idea of starting
my own business. After graduating from Fudan University Graduate
School in 2000, I was looking for opportunities, until I met Shanghai
Heat Treatment(SHT) at the end of 2005, then bought it out in August
2006. Before buying SHT, I looked into how BODYCOTE bought and
merged companies throughout the world, therefore I set up a vision that
SHT is going to become a first-class commercial heat treatment
company worldwide."
2) So what can you tell us about your company Shanghai Heat
Treatment? I know that you now have several locations in China and
have been growing at a very fast pace but I for one would be interested
in knowing more about the plants, what capabilities they have and what
type of products you typically run.
"SHT has 8 plants in China now and we have a plans to add 2 or 3 new
plants to our list every year for the next 5 years."
www.themonty.com
Heat Treating China. We have all heard about the phenomenal growth in China over the
past few years and we are really pleased to be able to offer you an interview with a fellow
that entered the commercial heat treating market in that country in 2005 and has since
grown his company Shanghai Heat Treatment into a 8 plant location with extremely
ambitious plans for the future. Having been to China several times and having met the
owner of Shanghai Heat Treatment on my most recent visit I have to say that Kent Zhou is
a very intelligent and ambitious fellow who is going to grow the company into a very
substantial heat treat in the years to come. July 9/2012
3) I have been told by various commercial heat treaters in China that the average
commercial shop is doubling in size every two years. Would you agree that this is true or is
this overly optimistic?
Ipsen/Peter Lankes. From Ipsen's website http://www.ipsen.de/en/home/ we have an
interesting story of how Peter Lankes, Chairman of the board recently left the company.
Also of interest is the company's sales in 2011. For our North American readers 166 million
Euro is approximately $203 million USD putting the company probably neck and neck with
new furnace builder Aichelin of Austria in terms of sales. July 9/2012
"Kleve, 11 June 2012: The Ipsen Group, leading global supplier of heat treating systems,
continues its growth story. After a sales increase by 35% to 166 Mio Euro in the past year
2011, the actual business year 2012 shows further growth. Till end of May the Group
reports again considerably increased order bookings, even though the Euro-crisis has
influenced the general economic environment. This growth story will be continued
consequently with a main focus on the international business. At Ipsen International GmbH,
the German Group company, Peter Lankes, so far Chairman of the Board, has left by mutual
consent the company on June 4, 2012 after 20 successful years at Ipsen. Different opinions
about the future strategy of the company were the reason. For the time being, Peter
Fleischmann, the Group's CFO, takes over the functions of Peter Lankes. "We thank Peter
Lankesfor his long-term engagement and his valuable contribution to the success of Ipsen
International GmbH as well as the Ipsen Group and wish him success and personally all the
best for the future" says Dr. Hendrik Grobler, the Chairman of the Ipsen Group. Ipsen has
production facilities in Europe, America and Asia as well as agencies in 34 countries. This
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"Doubling in size every 2 years is not representative. In some regions of China, such as the
Yangtze River Delta, with the rapid development of a few high-level heat treatment
companies, this might be the case but it is not typical." Click Here to Continue
network provides the customers worldwide with an optimal service. Main customer branches
are aviation and automotive industry, mechanical engineering and medical engineering as
well as energy production. In Asia, Ipsen achieves the highest growth rates. In the top
modern Ipsen furnaces' steel and other materials are hardened in different processes to
meet highest requirements in motors, gears and power stations."
Flanged Radiant Tubes. We are always on the lookout for new ideas and one we ran
across recently caught our attention-flanged radiant tubes. Typically most atmosphere heat
treating furnaces use horizontal radiant tubes installed from the back of the furnace, a
design that goes back many years and while the design works well one potential drawback
especially with batch IQ furnaces is room to replace the tubes.
Picture if you will a batch IQ furnace with either U-tubes or Trident
tubes 6' long-obviously the furnace itself must sit at least 6' away
from a wall to allow replacement of the tubes. This is a real waste
of space (by the way AFC-Holcroft went with vertical tubes a
number of years back and while there are other advantages besides
space this is one of the pluses. Other furnace builders have followed suit since that time.)
What we ran across recently are flanged tubes joined by a 1/8" graphite gasket bolted tight
with 316SS hardware with nuts tack welded to ensure they wouldn't work loose. The idea
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Edwards Vacuum. We ran across a very competent fellow yesterday, Dave Sobiegray who
bears the illustrious title of Marketing Sector Manager, Industrial Vacuum with Edwards
Vacuum. In the vacuum heat treating world Edwards and their brand name Stokes is
probably the best known name around when it comes to vacuum pumps. With a little
prodding (actually not much) Dave shared some interesting information with us about what
Edwards is up to these days. First off the company has just moved into a brand new 60,000
square foot facility in Niagara Falls, NY, North American Headquarters which will have over
200 employees and will handle sales and service (conceptual drawing below). Second the
company had their best ever sales year in 2011 and 2012 is shaping up to be even better.
Third the company works with every major new vacuum furnace builder in North America
which is no surprise. Dave did want us to point out a couple of things; Stokes is offering a
45% discount on a new vacuum pump with any return of a genuine Stokes unit and that
also the company is geared up for the upcoming FNA show in Nashville and is hoping to
have an operating unit in their booth. As a final point I believe that we convinced Dave to
send us regular tidbits of information about pump maintenance, what type of pump to pickall with no sales pitch attached. July 6/2012
Heat Treatment Australia. Recently we did an interview with Ms. Karen Stanton one of
the owners of commercial heat treat Heat Treatment Australia the results of which are
below. Unfortunately this was not done in Australia-this trip will have to wait for another
day. Karen gives us a good idea about the Australian heat treating market, the obstacles
they face being in a relatively small isolated market and where the business is heading. July
4/2012
1) Karen it is a sign of the times that while you and I have actually done some business
together and have exchanged e-mails many times over the years I have yet to meet you in
person or even speak with you for that matter. So while I know of your company Heat
Treatment Australia I really know almost nothing about your background. How did you
happen to get started in the heat treating field?
"Heat Treatment Australia is a family company started by my father in the early 70s. My
brother, Norm Tucker, and I took over ownership approximately 15 years ago. We are still
very much a family oriented business with other family members and partners working in
the business. Since taking ownership Norm and I have gone from one site in Brisbane to
three sites across Australia, including additional sites Sydney and Melbourne."
2) My impression is that Heat Treatment Australia is the largest commercial in the countryis this impression correct and what can you tell us about the company in terms of
capabilities and size?
"HTA maintains sites in Brisbane, Sydney & Melbourne with a total staff of approximately
60. We provides services to all geographical areas within Australia as well as Asia & USA."
3) Most people's impression of Australia was probably shaped by Crocodile Dundee all those
years ago (I am dating myself). I realize that this is only a small part of Australia so my
question is how much actual heat treating both captive and commercial is there in the
country? Do any estimates exist about the size of the market in terms of sales/year?
Combined with this how many commercial heat treaters are there in Australia ?
"Heat treating is a relatively small, and rather undefined market in Australia. There are a
total of approximately 25 commercial heat treatment shops across the country. No research
or studies have been undertaken that capture the size of the market or the extent of captive
shops. Essentially we fly blind and need to justify all new investment via our own research
and market knowledge." ...Click Here to Continue
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behind this concept is that half of the tubes are installed in the furnace with the other half
bolted on afterwards meaning a lot less space required to replace the tubes. While this is a
relatively low temperature application it appears to be working well. Obviously this is not
the perfect situation but if space is crucial it is an interesting concept. Another possible
bonus is that generally tubes burn up at the end, with this idea it is quite possible that only
part of the tubes would need to be replaced down the road. Installation done by HTSU in
Simpsonville, SC and Ben Audette. July 5/2012
Disclaimer. This section is provided with the intention of sharing information; rumours and
news about the heat treat industry. We try to insure that all of the information contained
herein is correct but we cannot guarantee it. If you feel that any of this information
contained in this section is incorrect please let us know and it will be changed or removed
immediately (a more detailed description of our publishing policy is found on the "News
Policy" page of this website).
www.themonty.com
Wisconsin Oven Press Release. "Wisconsin Oven designed and manufactured a gas fired
industrial draw batch oven with a powered load table for a company that repairs and
refurbishes generators and steam or combustion turbines. The draw batch oven is used for
stress relieving stainless steel shafts used in turbines after a welding process. The Wisconsin
Oven stress relieving oven replaced the customer’s previous oven which could not maintain
the required temperature tolerance or required production capacity. The new stress
relieving oven provided a faster heat up rate and increased production capacity along with
tighter temperature tolerances. The heat treating oven has basket dimensions of 5’0” wide x
7’6”high x 5’0” long and a maximum operating temperature of 1400º F. The batch oven was
designed with the capacity to heat 2,000 pounds of steel from 500° to 1300° F within six
(6) hours when the oven is preheated. Wisconsin Oven designed the draw batch oven with a
horizontal sliding door instead of a vertical lift door due to the height restrictions at the
customer’s facility. The powered load/unload table was rated at a capacity of 2,000 pounds.
The stress relieving oven is fabricated with 4” of insulation in a CAN style construction. The
inner shell and ductwork are fabricated with 18 gauge 309 stainless steel. The heating
system features a 750,000 BTU per hour air heat burner including a motorized gas control
valve, flame detector and flame relay with alarm horn. The recirculation system provides
combination air flow and utilizes a 15,000 CFM @ 15 HP blower. The majority of the air is
delivered under the work to flow vertically upward past and through the product to provide
even heating and maximize temperature uniformity. The stress relieving oven has a UL
certified NEMA 12 control enclosure with IEC style motor starters, push buttons, and pilot
lights. The customer required a 9-point temperature uniformity of +/-20° F at 1365° F. The
temperature for the draw batch oven is controlled by a digital West Pro-VU programmable
controller and recorded by a Honeywell DR4300 10” circular chart recorder." July 4/2012
Used Equipment
Listing Used Equipment
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meaning no high overheads, no buy and resells, no high expenses which means that you as
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give you a free appraisal and an honest answer about market conditions-no BS. Before
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Form or email Dale at [email protected] all pertinent information including asking price
(which we strongly recommend) age, condition and if possible photos. When selling please
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don't get paid - PERIOD. You can’t lose by listing with themonty.com we sell your
equipment or we don’t get paid-period.
Notice: We have attempted to describe all equipment accurately from the information we
have available. Any mistakes are unintentional. We do not guarantee the accuracy of the
information, nor can we guarantee the performance of the equipment or suitability to your
application. The equipment is sold as-is, where-is. We strongly encourage your personal
inspection of the equipment before purchase.
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At "themonty.com" you are guaranteed of finding the best priced used equipment in the
industry due to the fact that we do not buy and resell and have no associated costs. Instead
we put buyers and sellers together on a small commission basis meaning that at the end of
the day you are paying what equipment is worth-not equipment with a huge mark up
attached! In addition you generally can see the equipment installed, running and talk to the
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Don’t see what you are looking for? Let us know and we will find it for you. Please feel free
to Contact Us.
Batch
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
Carbottom Furnace
Carousel Furnace
Ipsen T-1 Batch IQ Furnace
Ipsen T-4 Batch IQ Furnace
L&L Special Furnace
Lindberg Box Furnaces (2 Available)
Rad Con Bell Furnace
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Sunbeam Pit Carburizing Furnace
Sunbeam AF-10 Batch IQ Furnaces
(3 available)
Surface Combustion Box Furnace
Williams Gas Fired Carbottom
Furnace
Item # B314 Ipsen T-4 Batch IQ Furnace. Model T-4-600-CG: SN 51279: Working
dimensions of 24" wide X 12" high X 36" deep. Gas fired. It is currently installed alongside a
BL Furnaces endothermic generator. A parts washer is also included. All interconnect piping
and wiring are undisturbed, with some exhaust hooding. The 8 gas fired vertical radiant
tubes will need to be replaced. This system controls were upgraded with a Marathon Carbon
Probe, Honeywell circular chart recorder, and digital temperature controller. It has the
standard Ipsen straight through design, with internal chain drive transfer system-with no pit
required. The premix burner system is bottom fired. It has roof mounted recirculating fan
and quench oil agitation. Complete combustion, atmosphere controls and instrumentation.
Two 2’X3’ baskets are included. The system has been idle for several years. We will assist
the buyer in disassembly and loading. Asking $16,500.00 USD.
Item #B313 Williams Gas Fired Carbottom Furnace. Working area of 10’ x 5’ x 3’ high.
No recirculation fan, 8 direct firing burners. 1650F. 25,000 lb. capacity car. Controls:
Yokogawa programmable controller; Honeywell circular chart recorder. Protection Controls
flame safeties. Pyrobloc ceramic insulation. Good condition overall but needs some Pyrobloc
replacements; minor arch repair. Car; Ceramic fiber blanket, cast refractory piers, carbon
steel car perimeter, carbon steel pier caps. Drive motor recently rebuilt. Drive
axles/bearings in very good condition. Needs: Perimeter carbon steel needs replaced; pier
caps are consumable. Note: replacing w/ stainless steel would eliminate maintenance.
Trays/Shrouds; Ht Alloy, 30” x 30” trays (8) good condition. 30” x 30” x 24” shrouds (16)
good condition. Carbon steel holding/cooling racks; 18 tpay capacity unit and 9 tray
capacity unit. Spare parts: wood forms for arch, piers/ Asking Price: $25,000 USD As-is,
where is.
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Item # B311 Lindberg Box Furnaces (2 available). Type 11-MT-152410-G18A. Gas
fired, maximum operating temperature of 1800F. Approximately 12 years old. Furnaces are
complete, included are Quench Tanks and Turbo Blowers. Honeywell controls. Working
dimensions of 18” wide by 11” tall, by 33 1/2” deep. Operational when removed from
service recently. Excellent condition. Complete manuals available and additional pictures.
Asking $29,000 USD each.
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Item #B312 Carousel Furnace. Codere SA carousel style furnace for hardening of tool
steels . This system consists of a high heat furnace, 2 cooling/ quenching chambers and 1
airtight chamber . Principle of Operation: Load is fixtured on an elevated table. Loads enter
high heat chamber chamber and door closes . Load rotates 90 degrees, vacuum purging
begin. Treatment begins (Max 1050-1100°C) under protective gas (N2 & H2) . When the
cycle is completed load is lowered into the cooling chamber and cooled. At the same time
the second cooling chamber is unloaded and ready for a new load . The two separate means
that the high heat furnace is always at temperature which allows for increased production
rates. Working under N2 + H2 gives the parts a bright color. Perfect for hot work steels type
1.2344 and cold work steels such as type 1.2601 and type 1.2379 . Pretesting is included at
Codere before dispatch. Located In Switzerland. Excellent condition. Asking 66 ,000 CHF.
Please contact [email protected]
Item #B309 Sunbeam AF-10 Batch IQ Furnaces (3 available). S/N F-06-70-K.
Working dimensions of 24" high X 30" wide X 48" deep. Gas fired, operating temperature of
1850F. Standard Sunbeam straight through design with automatic transfer mechanism
(pusher type) in front. Heated by ten alloy vertical radiant tubes with spark ignition. 1000
pound capacity, no pit required. Quench oil agitation and cooling is achiever by recirculating
the oil through a tube and shell type heat exchanger then through manifolds in the quench
tank. Electric immersion heaters. ACM water detection system. Partlow controls for heating
and cooling oil. GM surplus. Free standing 3 section control panel with updated controls.
Barber Colman model 560 controller and strip chart recorder for temperature and carbon. L
& N overtemp, Barber Colman undertemp control. Barber Colman oxygen probe and control.
10 sequence timers. Good condition. Asking $25,000 USD each.
Item #B308 Surface Combustion Box Furnace. This is an electrically heated
recirculating box furnace, Model SDW-36-48-30, S/N BC-42685-1. 480/3/60/60 kW.
Maximum temperature of 1250F. Working dimensions of 36" wide X 30" high X 48" deep.
External dimensions of 7' wide X 7' long X 12' 2" high. Controls; Controls are located in an
enclosure attached to the right hand side of the furnace. The enclosure has a flange
mounted disconnect switch handle. There is a new Watlow "EZ Zone PM" digital temperature
controller and a new Watlow SD digital high limit. Motor starter, fuses, high limit contactor
and 2 Watlow "Din-a-mite" solid state relays are mounted and wired inside the enclosure.
Description: Pneumatically operated vertical lift door with convenient hand operator. The
door opens to allow full access to the interior. Stainless steel interior with adjustable air
duct side walls and roof panel. Belt driven high volume fan is mounted on top of the oven.
New tubular style heating elements, 2 banks at 30 kW each are mounted through the top
behind each side air duct wall. Heated air us circulated across the elements and out both
side air ducts and returns through the roof air duct creating a combination airflow pattern
for good uniform heating. The work load is supported on two rows of rollers on 22" centers.
*Furnace has new elements, new controllers new fan bearings. Tested and ready for
shipment. Furnace has new elements, new controllers, new fan bearings and has been
tested. Ready to go. Asking $34,500.00 USD.
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Item #B310 Sunbeam Pit Carburizing Furnace. Working dimensions of 55" diameter X
84" deep. Gas fired with recuperated burners. Operating temperature of 1800F.
Nitrogen/Methanol with recirculating fan in the bottom. Casemate control. Furnace was
extensively rebuilt a few years ago and controls and combustion system were completely
rebuilt. Since rebuild it has been very lightly used. Completer manuals and some spare
parts. Overall in very good condition. Available in approximately 1 month. Please call for
pricing.
Item #B305 Rad Con Bell Furnace. Atmosphere Bell Furnace. Gas Fired - 3,330,000
BTU's.
Model Number : Bell Annealer
Serial Number : 90-3155
Max. Temp. : 1600°F
Voltage : 460/3/60
Work Area : 132" Diameter x 66"H, 60 Ton Load Capacity External Dimensions
Controls : Complete w/G.E. Fanuc PLC and Allen Bradley HMI Touchscreen
Shipping Dimensions: 3 - Bases 14'7"W - 32,000 pounds each
3 - Retorts 13'6W - 8000 pounds each
1 - Furnace 15'7"W x 117"H - 20,000 pounds
1 - PLC Panel - 4'W x 6'H x 20"L
1 - HMI Touch Screen 4 x 4 skid
4 - Misc Skids, Burners, atmosphere piping, control boxes, combo motor starters etc.
Furnace requires 4 step decks. Very good condition. Asking Price $159,500 USD
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Item #B307 Ipsen T-1 Batch IQ Furnace. Working dimensions of 18" wide X 18" high X
24" deep. 6 gas fired vertical radiant tubes. Operating temperature of 1850F. S/N 53786.
Upgraded control panel. Temperature controls are missing, can be replaced by vendor.
Standard Ipsen straight through design with internal transfer system-no pit required. "Cold
chain" drive system. Premix burner system, bottom fired. Roof mounted Recirculating fan.
Quench oil agitation. Complete combustion and atmosphere controls. 200 pound capacity.
Excellent condition. Asking $25,000.00 USD.
Item #B298 L&L Special Furnace Co. Model AQ 524-H596-1-F80-20853N, Atmosphere
Furnace with Internal Gas-Quench capability, 2000F, Work Zone: 16"W x 14"H x 26"D, 18
kW, Electrically Heated, 208V/3Ph/60Hz, Full Load Amps: 71.5 30kW, Needs no retort,
Nichrome heating elements. Has cast alloy roller rails for load movement. Pneumatic inner
door and outer door. Pneumatic load pusher. Ideal for hardening air-quench alloys such as
D2. Capable of operation with Air, Nitrogen or Argon. Honeywell controls with Allen Bradley
SLC100 PLC. Drawing No. 4596-1, Serial No. J1186TS. What is unique about this furnace
is the internal gas-quench system that can be used with air, argon or nitrogen. It is ideal
for hardening air-hardened steels like D2. Price: $9,800.00 USD
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Item #B300 Carbottom Furnace. Made by Texas Industrial Systems, working dimensions
6' high X 8' wide X 11' deep. Gas fired 1750F. Prewired freestanding control panel. Two
upgraded digital temperature controllers. Dialatrol overtemp. Complete switch gear
including all necessary pushbuttons switches and indicating lights. Fibre lined with 2 zones
of control. Over and under fired by 8 North American 4422-5-5-11 burners. One vertical
rising hydraulically operated door. Hydraulic winch system moves car in and out. 8 hydraulic
cylinders effect the car seal. 4 hydraulic cylinders for door seal. Includes 1 heavy duty car
with 8 wheels. Complete combustion controls & safeties including flame safety, spark
ignition, purge system and door and car limit switches. Very good condition. Asking
$55,000 USD.
Continuous
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
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NASS Austemper Furnace Line
Pacific Scientific Rotary Retort
Furnace
Pifco Mesh Belt Carburizing Furnace
Safed High Temperature Mesh Belt
Furnace
Shaker Hearth Hardeing Line
Sunbeam Pusher Carburizer
Surface Combustion Rotary Hearth
Furnace Line
Surface Combustion Cast Link Belt
Line
Surface Combustion Roller Hearth
Furnace
Roller Hearth Furnace
Item #C267 Borel Mesh Belt Furnace Line. Model TCN-50 S/N 906132. Complete mesh
belt line designed to carbonitride, neutral harden and carburize fasteners. Manufactured in
the mid 1980's for a fastener company in Germany. Electrically heated, maximum operating
temperature 950C. Capable of handling 1,000 pounds/hour. Line is complete and includes
vibratory loading system, high heat furnace, oil quench and temper. Siemens PLC
controlled. Complete and in excellent condition. New heating elements installed approx 6
years ago but never used. Currently installed but not in use. Located in South America. Call
For Pricing, FOB Miami.
Item #C266 AGF Rotary Retort Furnace. Model # RC-1810-EVR. Electrically heated.
Maximum temperature 1750F. 480V/3/60/180kW. Working dimensions of 18" diameter X
10' long, 950 pounds/hour. Controls include 2 Chromalox 3390 Multi-Loop controllers, one
MMI Uni-Pro, 2 MMI 10 Pro temperature controllers and AEG PLC with touchscreen interface.
Waukee flowmeters for Endo and N2. This is a complete line with ram style loader,
hardening furnace, quench tank, Waukee rotary washer and an electric rotary temper. Alloy
retort is new as is brickwork and heating elements. Excellent condition. Asking $125,000
USD.
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AGF Rotary Retort Furnace
Atmosphere Shaker Austemper
Furnace System
2100°F Belt Atmosphere Furnace
ABBOTT Model Furnace
Borel Mesh Belt Furnace Line
BTU High Temperature Atmosphere
Pusher Furnace
C.I. Hayes Brazing Furnace
CM High Temperature Pusher
Furnace
Hayes High Temp Pusher Furnace
Holcroft 2 Row Pusher
Holcroft Mesh Belt Annealing
Furnace
Ipsen T-22 Pusher Line
Item #C264 Pifco Mesh Belt Carburizing Furnace. Electrically heated with a 42" wide
belt. Set up for Nitrogen/Methanol atmosphere with flow/control panel. It has a weigh
feeder conveyor, quench tank and quench conveyor. All belts are in good condition. Temp
and Carbon controllers need to be replaced. Late 80s vintage. No temper furnace. Must
move quickly, good condition. Asking $49,000.00 USD.
Item #C263 Atmosphere Shaker Austemper Furnace System: Recently Rebuilt "North
American" atmosphere shaker austemper furnace system, 200-400 lb/hr depending on the
product, (Previous owner was running 400 lb/hr of automotive parking brake springs), GasFired Shaker Hearth, Direct-Fired with atmosphere retort and chute. New Retort, New
Chute, New Insulation Brick, New Shaker Tray, Age estimated at early 1970's, Compact
Footprint, Rebuild was nearly complete when customer's automotive plant closed.
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Item #C265 Sunbeam Pusher Carburizer. This is a very unusual style of furnace and
perfect for carburizing of large gears, bearings or races. Working dimensions of 50" X 50" X
34" high. Operating temperature of 1750F. 3,000 pound capacity. Gas fired 12 Honeywell
composite single ended recuperated tubes (recently replaced). Surface Casemate controls.
1800 gallon quench tank. System does not need a pit. Comes with a spray washer, temper
and an oversized IHRE air cooled quench oil cooler. System is installed but not currently in
use. Very good condition. Please call for pricing.
Remaining work: clean & paint, replace control components, minor repair to salt tank (sheet
metal) and pour castable refractory in salt tank. Max. Temperature at least 1700˚F. Set up
for Endothermic gas operation. Footprint approx. 6'W x 23'L including rinse tank. Very fine
mesh compound weave belts in salt tank and rinse tank. Price: $38,000 USD As-Is,
$55,000 USD with Rebuild Completed (Incl. controls).
Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was
designed for heat treating and straightening crankshafts and consists of a rotary hearth
furnace, 2 Gleason straightening presses and a robot for loading/unloading. The
furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2'
11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes.
Atmosphere is Endo/Natural gas. Nominal tray size is 5" X 21", number of tray positions 60,
tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and
embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick
backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason
straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing
table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3
7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading
arm, with robot controls, joystick touch pad controls. S/N 4955-8127-001. System is
complete, installed but not in operation.
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Item #C261 Roller Hearth Furnace (Atmosphere-Exothermic). Manufactured by
Westinghouse this furnace was rebuilt in 1999 (burners, wiring and control panels). S/N XF95384-F1. Working dimensions of 60" Wide x 45' (heated length) x 12" High. Natural gas
heated-radiant tube. Operating temperature of 1700F. DESCRIPTION: Brick Lined Roller
Hearth Furnace (rebuilt 1999) complete with (34) Eclipse Single-Ended. Recuperative
Radiant Tube Burners, (3) Zones of Control, Automatic Burner Ignition System, 27' Long
Water-Cooled Cooling Zones, New York Blower, Waukee Flowmeters, and Load/Unload
Tables. New Spare Parts include (1) Rockwell/Dodge Roller Drive,(8) Alloy Outer Radiant
Tubes, (6) Alloy Inner Radiant Tubes, Reliance SP-500VS Drive Control, and (3) Alloy
Furnace Rolls. Free-Standing Control Panels complete with Honeywell 3000 Digital
Temperature Controllers (1 each Zone), Honeywell 3000 Series High Limits (1 each Zone),
and Honeywell Multi-Trend Digital Annunciator Panel. Excellent condition-operational.
Overall dimensions of 10' Wide x 84' Long x 9' High. Approximate weight of 70,000 pounds.
Asking $245,000 USD.
Item #C253 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.
• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with
load cells. This unit is controlled by a computer and has proven to be an exceptionally
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside
in order to hand load the furnace.
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt
speed of 14 “/min. and a loading density of 12 lbs/SF. The 48 inch wide belt is of fine closed
weave design in order to prevent part mixing. The full range of furnace belt adjustment is
10-20”/min. The furnace opening at the preheat has been closed down to about 2” because
the original part loading was 1” at Tinnerman. The overall height can be easily increased to
6” for commercial use.
The 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition
and all tubes have recuperators. The temperature operating range is 1475-1725˚F.
Maximum temperature is 1900˚F. There are two zones with Fanuc PLC2 Honeywell
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.
Atmosphere: The furnace is currently set up for endothermic atmosphere. We can provide a
conversion to nitrogen methanol if required. Methane additions are provided and an
ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride
or carbo-austemper parts.
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &
Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr
with 3-HP Combustion Blower.
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls
and gas safety train.
Salt- There is some salt available.
Pricing: The entire line is priced to sell at $100,000 USD. Salt to be sold separately.
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• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit
Control, Atmosphere, Salt Temperature, High Limit Quench, Heated Rinse & Variable Belt
Speed Control for Furnace and Salt Belt. The system allows for remote monitoring.
Item #C250 Safed High Temperature Mesh Belt Furnace. Model 11 BD 30/21–
Atmosphere air hardening unit Built in 1992 for Camillus Cutlery. Used for hardening SS
blades and some annealing. Heating 460v 3ph 60 hz , fla 56 amps– 3 zones; approx. 6 ft
total; electric heat, belt width 10 ½ inches; 11’ muffled cooling zone. All muffles and belts
in good condition. Furnace is in excellent condition with spare parts including 18 ft section of
unused belt, over 30 new heating elements and other items. Total furnace length is 34 ft.
Max temperature aprox. 2100 F. Asking $15,000 USD.
Item #C249 Ipsen T-22 Pusher Line. Includes hardening furnace, charge car, washer
and temper. Hardener has 2 zones, working dimensions of 36" X 48" X 24" high. Set up to
run carburizing, carbonitriding and neutral hardening. Gas fired. 4 trays in the hardening
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Item #C252 Surface Combustion Cast Link Belt Line. Working dimensions of 36" wide,
with 6" over belt and 25' of heating (hardening furnace). 3 zones of control, Recirculating
fans in zones 2 & 3. Gas fired, Eclipse recuperated burners. Automatic Walmil loading
system, rotary washer, quench and mesh belt temper. Mesh belt temper is electrically
heated, capable of 1500F and is 27' long, 12" of clearance over belt, Model E15TR54.
Nitrogen/Methanol, panel is included. Barber Colman digital controls. Overall in good
condition. Asking $195,000 USD.
furnace. 1725F operating temperature. Temper is capable of 1200F. Installed but not in
operation. Complete and in excellent condition. Asking $99,000 USD.
Item #C247 Surface Combustion Roller Hearth Furnace. Tray size 60" X 60" X 36"
high, 5,000 pound capacity/tray. Hardening furnace has a heated length of 110' and holds
13 trays. Gas fired, U-tubes, 22 upper and 27 lower, capable of 1750F. Burners are
recuperated. Brick lined. Alloy is in good shape, some brand new. Approximately 25 million
BTU's. 5 zones of control. Each has a water cooled 6 blade, pitched fan and an SSI oxygen
probe. Eurotherm controls with SSI "Super Data". Waukee electronic flowmeters. Endo
addition with trim air and natural gas for each zone. Post wash with a spray rinse-two
separate units. Temper has 3 zones of control and holds 11 trays. Capable of 1250F.
Integrated blow down for cooling after temper. Soluble oil dip tank. This line is installed, in
operation and is in excellent condition. Please call for pricing.
Item #C246 BTU High Temperature Atmosphere Pusher Furnace. This 1997 high
temperature pusher furnace was designed for sintering moly-manganese at an operating
temperature of 1425C in a reducing atmosphere. Maximum operating temperature 1550C. 3
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Item #C248 Holcroft 2 Row Pusher. Tray size of 42" X 18" X 28" high, capacity of each
tray is 1,000 pounds. Hardening furnace has 27 U-tubes, recuperated burners and is
capable of 1750F. 35 trays in hardener. 3 zones of control, each has an SSI oxygen probe.
Endo addition. New brick and alloy is also very new. Post wash/post rinse. Temper is 1 zone
and holds 33 trays. Operating temperature of 1280F. Line is installed and in operation,
overall in excellent condition. Asking $250,000 USD.
Item #C242 CI Hayes Humpback Brazing Furnace. Working dimensions of 24" wide X
8" high X 12' (high heat). High heat has 3 zones of control with 12 elements. Maximum
operating temperature of 2100F. Overall length 60'. Controls are Honeywell DPR units.
Overall the line is in very good shape although the elements in the first zone need to be
replaced. All drawings and manuals are available. Currently installed but not in use. Asking
$75,000 USD. Available immediately.
Item #C234 Hayes High Temperature Pusher Furnace. Model MY-040890-90PH. 4”
height over hearth, 8” wide tray width. Recommended tray size 8” X 8” X 7/8”. 90” preheat
section, 1100C, 42 KW, 6 control zones, Nichrome elements. 90” high heat, 1500C, 72 KW,
6 control zones, Moly elements. Power; 117 KW, 460/3/60. 198” cooling section in 5 zones.
Automated doors at each end of furnace with nitrogen atmosphere, flushing. Dissociated
ammonia/nitrogen blending atmosphere with nitrogen purge. Multiple inlets for even
atmosphere flow and flushing. Overtemperature protection control for both preheat and high
heat. Allen Bradley SLC-500 Logic Control. Screw drive, dual speed, anti-jam detection.
Articulated return conveyor. Hearth level 44”. Overall space requirement 125” wide X 545”
long X 72” high (without burn-of stacks). Very nice condition, asking $80,000 USD.
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zones of control. Working dimensions of 8" wide with 12" clearance above the belt. Total
heated length 36", hearth height about the floor 42". Furnace atmosphere DA, Nitrogen and
Hydrogen. Cooling section consists of 18" insulated and a 36" water cooled section. Return
conveyor running parallel to the furnace is also included. Overall furnace length is 21' 6".
Electrically heated with Molybdenum ribbon style elements. Cooling section consists of a SS
muffle. System is complete and installed. Minor repairs to the controller are necessary.
Please call or E-mail for more details. Asking price $99,000 USD.
Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F.
Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling section.
Consider this in good overall condition. Asking $175,000 USD.
Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-A.
Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control, 1100C
operating temperature, 66KW. High heat is 120” long with 3 zones of control, operating
temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at both ends and
atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with a Nitrogen purge.
There are two cooling sections with a total length of 120”. Screw drive pusher and load
return conveyor system. Overall dimensions are 87” high X 132” wide X 57’ long. The
furnace was tested for operation at 1800C but only used for 2 years at 1200C. Asking
price is $200,000 USD or best offer. **New price**
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Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening
over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool
with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped
for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell
UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing
knife blades but with a little effort a metallic muffle in the front half of the heating chamber
could be added for debinding and sintering of PM parts. Asking price: $160,000 USD
OBO
Item #C178 Pacific Scientific Rotary Retort Furnace. Endothermic Atmosphere Rotary
Retort Furnace, Throughput ~300 lb/hr, Owner has gone through the equipment thoroughly
in preparation for start-up. But minor rewiring remains for furnace to be ready to operate.
Pacific Northwest Location. Asking Price: $55,000 USD.
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Item #C203 2100°F Belt Atmosphere Furnace. Lindberg™ 20" Wide x 12" High Belt
Atmosphere Furnace, Electric (Globar elements), 2100°F (may be 2150°F) Max.
Temperature, 10ft Heating with 30ft Cooling, Set up for Exothermic (combustible gas)
atmosphere, Good for a variety of heat treating applications, but Ideal for Brazing or
Annealing applications. Atmosphere Burn-off, Guillotine End Doors, SCR Control, Complete
rebuild included but was not limited to: new brick, new cooling muffles, new elements, new
belt, etc. Does not require a muffle, so lower long-term maintenance costs. Contact us for
full details. Reconditioned, and ready for quick shipment. Price: $75,000 USD Location:
Midwestern U.S
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Item #C167 Shaker Hearth Hardening Line. 400 lb/hr Sunbeam Shaker ("Shuffle
Hearth") Hardening Furnace Line, Includes Automatic Part Loader, Electric Shaker Furnace,
1800°F, 112 kW, Quench Tank with Dragout Belt, Rotary Parts Washer and 1000°F
Continuous Belt Temper Furnace, 50 kW. Overall Line Length, if in straight line is approx. 61
ft. Overall Height is approx. 8ft-6in., Max. Overall Width is approx. 7ft-3in. with piping. Still
under power for demonstration. Extra spare shaker hearth and spare belt for temper. Price:
$50,000 USD whole line.
Draw/Temper
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Surface Power Convection Draw
Furnace
Surface Combustion Drop Bottom
Oven
Surface Combustion Mesh Belt
Temper Furnace
Surface Combustion Mesh Belt
Temper Furnace
Surface Combustion Mesh Belt
Annealing Furnace
Walk In Oven
Wisconsin Oven Recirculating Box
Furnace
• Moco Mesh Belt Oven
Item # T259 Lindberg Electric Box Temper Furnace. Type: 243618-E12. Working
dimensions of 24" X 36" X 18" high. Serial # 14572. Heating Power Input: 34 KW. Input
Power: 480 V/3Ph. Max. Temp.: 1250˚F. Temperature Uniformity: Not certain. Location: SE
USA. Price: $7,700.00 USD.
Item # T258 Box Temper 1200 oF Furnace. Work zone 14”W X 12” H X 30” D;
Manufactured by Cooley Electric, SN 9857: Top mounted circulation fan; counter balanced
door; electrically heated 15W, 220/440 VAC, 3 phase. Asking $2500.00 USD.
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• Alumunum Solution Treating Drop
Bottom Oven
• Box Temper Furnace
• Box Temper 1200 oF Furnace
• Drever "Lift-Off" Furnaces
• Grieve Oven
• Grieve Batch Recirculating Oven
• Grieve Recirculating Walk In Oven
• Lindberg Electric Box Temper
Furnace
• Lindberg Pit Temper
• Lindberg Pit Temper
• Lindberg Pit Furnace
Item # T257 Box Temper Furnace- 16” W 16” H 16” D Blue-M convection temper
furnace, Model CW-160E=3. SN 7-403; 1000 oF. Electrically heated 3 phase 27A, 208VAC.
Asking $2500.00 USD.
Item #T255 Walk In Oven. Manufactured by Pyro Industrial Systems. Model P450HV132.
Gas fired 500,000 BTU's/hour. Outside dimensions of 77"W X 62"D X 112"H. Inside
(Working) dimensions of 60"W X 54"D X 84"H. Double doors front and back. Manufactured
May 1999. 440 Volts, 3 phase, 60HZ, 11 amps. Operating temperature of 450F. All manuals
and schematics available. Excellent condition. Asking $6,100.00 USD.
Item # T253 Lindberg Pit Temper. Model 3348-G12. Gas fired, operating temperature of
1250F. Working dimensions of 33" X 48" deep. Standard cyclone design. Fiber lined. Single
burner fires into a combustion chamber. A high velocity fan recirculates heat through the
work load resulting in good uniformity. Includes complete combustion controls and flame
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Item #T256 Grieve Recirculating Walk In Oven. Model # B4-450-SPEC. Working
dimensions of 120" high X 72" wide X 72" deep. Gas fired, 700,000 BTU's/hour. Operating
temperature of 450F. Partlow circular chart recorder, Partlow overtemp, timer. Rear
mounted combustion chamber and recirculating fan. Atmospheric type burner. Complete
combustion controls and safeties. Including spark ignition and flame safety. Powered
exhaust blower. Combustion horizontal-vertical air flow. Oven has double swing open doors.
480/3/60 wiring. Overall dimensions are 11' high X 8' 2" wide X 11' deep. Oven has been
reconditioned and test fired, cleaned and painted inside and out and is ready for immediate
shipment. Good condition.
safety. Furnace has been reconditioned and test fired, cleaned and painted and is ready for
immediate shipment. Prewired free standing enclosed panel with Barber Colman model 560
controller and Barber Colman overtemp. Good condition. Asking $12,000.00 USD.
Item #T250 Surface Combustion Mesh Belt Temper Furnace. 2 zones of control, gas
fired. 48" wide belt X 45' long X 12" working height. Operating temperature of 1250-f max
however the vendor has run product at 350F with +/- 10 F uniformity. Very good condition.
Asking $79,500 USD.
Item #T247 Wisconsin Oven Recirculating Box Furnace. Model # SDB-6612-12E, S/N
019668607. Electrically heated 480/3/60/96 kW. maximum temperature 1250F. Working
dimensions of 36"W x 36"H x 72"L. External dimensions of 7' 6" wide x 8' 10" long x 12' 6"
high. Approx. weight is 10,000 lbs. Controls; Controls are mounted in a double door
enclosure attached to the right hand side of the furnace. There is a new Honeywell UDC
3200 digital temperature controller, a new Honeywell UDC 2500 digital high limit flush
mounted in the door of the enclosure along with switches for the control power, circulating
fan, heat and alarm silencer. A Robicon SCR power controller, high limit contactor, motor
starter, fuses, relays etc. are mounted inside the enclosure. Flange mounted disconnect
switch handle operates an non fused disconnect inside the enclosure. Pneumatically
operated vertical lift door with hand operator control valve. Stainless steel interior with
punched louvered side wall and roof air duct walls. Tubular style heating elements are
mounted through the top and are located behind the side wall air duct panels. Belt driven
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Item #T252. Surface Combustion Drop Bottom Oven. Built in 1996. Model 48-48 Uni
Drop. Gas heated, 500 SCFH. Electric: 480V 3PH 80kW (60kW used for quench tank
heating). Maximum temperature 1200F, maximum load 1700 pounds. Working dimensions
of 48" X 48". Eurotherm 3504 controller, Yokogawa multipoint paperless recorder. Comes
with a Abell-Howe 2-ton jib crane. Certified to run NADCAP work. Currently installed but not
in use. Requires 24' vertical height. Excellent condition. Asking $165,000 USD.
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Five (5) New heating elements were replaced
Two (2) NEW Honeywell UDC 3200 digital temperature controllers were installed.
New Fan Bearings
Cycle test
Condition Good. Asking $37,500.00 USD.
Item #T246 Aluminum Solution Treating Drop Bottom Oven: 1992 "Inspec
Manufacturing" Model 366A, Aluminum Solution-Treating Drop Bottom Oven, rated for
1150°F, Met +/- 10°F Uniformity in aerospace application, Electric, 90 kVA Heating, 6"
Pyroblock Insulation, Rod overbend heating elements, Load Size: 72"W x 30"D x 72"H,
1600 lb. max. Load Wt., 5 Second Quench Delay (door open to completely submerged),
Floor Space: approx. 14' x 14' with approx. 170" overall height. Dual, (separate, but
connected). Quench tanks for water and polymer, complete with 125 PSI circulation pump,
48 nozzles, strainer, Chromolox tank heater and Katema heat exchanger for cooling. GE
Fanuc 90/70 PLC with operator interface, 2 remote panels for quench tanks and other
functions. Roof-mounted 24" diameter circulation fan, 304 SS shroud to direct hot air.
System was originally set up for pit operation, but is currently reconfigured for operation on
a flat floor with no pit. Nozzle arrangement allows for use as either spray quench or dunk
quench (ability to transfer quenchant to & from storage tanks). Storage tanks not included.
Note: Equipment was stored indoors and was only moved outside for
photography. Asking $75,000 USD.
Item #T245 Moco Mesh Belt Oven. Manufactured by Michigan Oven Company. Natural
Gas Fired, 5 psig, 880,000 BTU's. Serial number 6915V140. Maximum temperature of 500F.
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circulating fan with 20 HP motor is also mounted above the work area. Heated air is
circulated across the heating elements out both side wall panels and returns through roof
creating a combination horizontal / vertical air flow pattern for good uniform heating. There
is a new steel grate type hearth to support the work load. Actual interior dimensions are 39
7/8” wide door opening x 78” deep from back wall to inside door jamb. 84 ½” deep from
back wall to door x 43 7/8” high from top of door opening to top of grid. 45” high without
grid. **Note: Furnace has been checked out and is ready for immediate operation. Furnace
has had the following items repaired/replaced:
Item #T243 Lindberg Pit Temper. Gas fired, model 3672G12. Maximum operating
temperature 1250F. Voltage 460/3/60. Working dimensions of 36" diameter X 72" deep.
Controls need to be replaced. Standard "Cyclone" design pit temper. Good condition.
Asking $15,500 USD.
Item #T242 Lindberg Pit Furnace. Recirculating Pit Furnace w/Atmosphere & Cooling.
Model # 12-EC-3884-12A. S/N 25425. Maximum temperature 1250F, 460/6/60/100 kW.
Work Area: 38" Diameter x 84" Deep Shipping Dimensions: 6'W x 11'H x 9'L - Furnace,
Panel: 30"W x 72"H x 20"Deep., 2 - 4 x 4 skids. Controls: Mounted and wired in free
standing panel includes a Honweywell strip chart recorder, Honeywell UDC 3200 digital
temperature controller, Barber Colman analog high limit and a Eagle Signal process timer.
Power to the heating elements are controlled through a Halmar SCR. ****NOTE: The
Halmar SCR is loose inside panel and will need to be installed.**** Drawings & Manuals are
included with this furnace. Description: Standard Lindberg electrically heated pit type
"Cyclone" furnace with an manual swing to open and an air cylinder to close cover for a
good seal. Furnace has a 6000 pound max gross load capacity. Recirculating fan is water
cooled. Furnace has a water type heat exchanger with an Eclipse pressure blower for
cooling. Furnace is designed to run with a Nitrogen atmosphere. Heating elements are
helical coil type which are made of 80% nickel and 20% chrome. Pit size: 10'W x 5'9" Deep.
Utilities: 106.9 kW, 80 PSIG Air, 40 PSIG Water, 3 GPM. 8 OSIG Nitorgen. All Manuals &
Drawings are included with this furnace. All above information was taken from manuals &
drawings. Condition: Very Good Asking Price $41,500 USD.
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460/3/60. Work area 66"W x 18"H x 21'L Heat x 8'L cooling. External dimensions of 12'W x
12'5"H x 40'L - Assembled. Complete and wired in a free standing panel includes all
necessary pushbuttons, signal lights, motor starters etc. for proper operation. There are
Honeywell UDC digital temperature controllers for control and high limit. Conveyor speed is
displayed through a digital speed indicator. Also mounted in the same panel is a
"Protectifier" flame safety system. This oven has a wire on edge type belt with 1" x 1"
opening in the belt. There is a 30"L load and unload end. Conveyor drive is hydraulic
powered. Hydraulic power pack is included. Heated air is distributed throughout the oven
vertically from end to end. A "Maxon" package burner with spark ignition heats the air.
There is a powered exhauster mounted on top of the oven. Shipping Dimensions:10'W x 9'H
x 14'L - Cooling Section. 10'W x 12'5"H x 26'L - Heating Section. Control Panel: 6' x 6' x
2'L. Cooling Blower: 4' x 4' x 4'. Hydraulic Power Pack: 2' x 2' x 4'H. Two (2) trucks are
required for shipping. Asking $41,500.00 USD.
Item #T240 Drever "Lift-Off" Furnaces (2 available). Drever "lift-off" annealing
furnaces with working dimensions of 10' wide x 35' long x 6' high, natural gas fired---26 Ushaped radiant tubes, ceramic fiber lined, 1450F max, 4 roof mounted alloy recirculating
fans, atmosphere capable, "knife edge" seal with gaskets, hydraulic lift mechanism on each
end of furnace, 2 zones of control, and control panel with Honeywell digital PLC with flame
safety panel. Units are still set up "under power" and are available for inspection. Asking
$285,000.00 USD. each loaded onto trucks.
Item #T239 Grieve Batch Recirculating Oven. Working dimensions of 36" wide X 36"
high X 36" deep. Electrically heated, 230/3/60 6.6Kw. Operating temperature 350F. Model
# 333. Double swing open doors. Top mounted recirculating fan. Provisions for (10)
shelves. Oven will be checked out and test fired before shipping. Very good condition.
Asking $3,950.00 USD.
www.themonty.com
Item #T241 Surface Combustion Mesh Belt Annealing Furnace. Natural gas fired,
radiant tubes, operating temperature of 1500F. Four zones of control including three hot
zones for a total of 40 feet and one cooling zone 18 feet long. 96" wide X 24" over belt. Late
1970's vintage. Brand new mesh belt. Set up for Nitrogen addition but could be run with
Endo. Continuous cold return belt. Currently installed but not in use. Full rebrick job done
shortly before shut down. Overall in great condition although missing some U-tubes. Best
offer.
Item #T221 Grieve Batch Recirculating Oven. Work zone of 48” X 48” X 48”. Electric
208/3/60, 15Kw, 20 amps. Operating temperature of 350F. Model #CBV350E8. Partlow
1400 single set point control, digital display. 10” circular chart temperature recorder. Shut
down timer. SCR power controller. Fused disconnect switch. Double swing open doors. 4”
insulation. Includes 2 nickel plated wire shelves (100 pounds loading each). Internal
circulation, 1200 CFM fan. 1 hp. Fan motor. Oven uniformity +-4F. Includes operating
manual. Manufactured in 2006, oven was hooked up and tested but never run for
production. New $24,198.00., asking $11,500 USD.
www.themonty.com
Item #T231 Surface Power Convection Draw Furnace. S/N BX 38450-1B. Gas fired.
Top cool option. Working dimensions of 30” X 48” X 30”. Operating temperature of 1750F,
900F minimum. Fuel demand 1 million BTU’s. Installed but not in operation. Reasonable
condition. Pricing to come.
Generators
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Lindberg Endo Generator
Surface 5000 CFH Endo Generator
Item #G169 Gasbarre/Sinterite Furnace Division Endo Generator. 3000 CFH,
electrically heated 460/3/60/63 Amps/50kW. New in 2006. External dimensions of 106"
wide x 75" deep x 116" high. Controls are enclosed in a panel attached to the side of the
generator. Honeywell UDC 3200 digital temperature controller and Honeywell UDC 2500
digital high limit safety. Control switches with indicating lights are flush mounted in the
enclosure. Flange mounted fused disconnect switch for control power. Separate non fused
disconnect for the main power. Waukee flow meters are manifold mounted for incoming and
outgoing gases. Flow meters include: Natural Gas 0-1000 CFH, Air 0- 2500 CFH, (3) Mixed
Gas 0-1500 CFH and Endo 0- 3500 CFH. Step down transformer for reduced voltage to the
heating elements. Electrically heated 3 retort generator. Refractory lined shell with vertically
mounted retorts. Total of twelve (12) silicon carbide heating elements, 6 on each side are
mounted through the chamber for good uniform heating of the alloy retorts. The natural gas
and air pass through a Waukee "mixor" valve then into the Waukee gas pump. Mixed gas
enters the 3 "mixed gas" flow meters, through the Selas fire checks and enters the top of
the retorts. The gas travels through the catalyst filled heated retorts and exits at the
bottom. The exiting Endothermic gas passes through water cooled chambers then finned
cooled air heat exchangers then through the Endothermic flow meter. A pressure regulator
is supplied on the exiting gas piping. Good condition. Asking $29,500.00 USD.
Item #G167 Lindberg Endo Generator. 1500 CFH capacity. Gas fired, air cooled. No
atmosphere control. Installed but not in operation. Running well until recently shut down.
Asking $5,000 USD.
www.themonty.com
CanEng 3600 CFH Endo Generator
Gasbarre.Sinterite Furnace Division
Endo Generator
Item #G161 Can Eng 3600 CFH Endo Generator. Single retort unit manufactured in
1995. Air cooling and atmosphere control. 480 v, 3ph, nat gas heat 375,000 btu. Honeywell
controllers for temp and carbon. Good condition. Asking $21,900 USD. FOB - East
Syracuse, NY.
www.themonty.com
Item #G165 Surface 5000 CFH Endo Generator. This gas fired endo generator has 2
retorts (both new), new brick and 3 new burners. Vendor is asking $11,000 USD or will do
a complete rebuild with Atmosphere Engineering "EndoInjector", SBS "Endotherm" and new
SSI atmosphere controllers. Also included would be new catalyst, new wiring and painting.
Price for the unit completely rebuilt would be $55,000 USD.
Induction
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Inductoheat® Dual Spindle
Scanners (4 available)
Inductoheat®/IPE Power Supplies
Lepel® Induction Power Supply
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Pillar Induction Power Supply
Radyne Lift & Rotate Induction
Systems (2 available)
Item #I148 Radyne Lift & Rotate Induction Systems (2 available). Model #240TF10L.
Lift and rotate, 300 kW, 7-11 kHz. Input Voltage: 480V/3 Phase/60 Cycles/436 Amps
Output Voltage: 300 kW/7-11 kHz/1200 V. Good condition although controls are
incomplete. Asking $39,500.00 USD each.
Item #I147 Pillar Induction Power Supply. Manufactured by Pillar Industries. 500 kW,
10 kHz. Model #MK11 AB7326501, S/N S.O. 1690 CAW. Input Voltage: 480/3/60/666
Amps/555 KVA. Complete and in very good condition. Asking $39,500.00 USD.
Item #I146 Inductoheat®/IPE Power Supplies. We have available (7) stand alone
power supplies. Power ranges from 100, 150 to 200KW units. All available immediately.
More details and pricing to come.
Item #I145 Inductoheat® Dual Spindle Scanners (4 available) Model VSM95-60
w/BSP5-400-3/10, Scanners. Double dual spindle 60" scanners with independent controls
and 400 Kilowatt, 3 or 10 Kilohertz power supplies and adjustable matching heat stations.
www.themonty.com
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for something we don’t have listed, fill out our Contact Form.
Scanners share a common quench tank, but have independent quench controls. Machine is
on a common base with the control enclosure, quench tank, closed water system, and
power supply. Unit equipped with Panelmate HMI and Modicon controls. Excellent condition
and completely rebuilt. Please call for pricing and more details.
www.themonty.com
Item #I144 Lepel® Induction Power Supply. 450 KHz, 40 Kw. External dimensions are
6’ X 6’. 480Volt. Complete ready to go. Please ask for more details. Asking $6,500 USD.
Miscellaneous
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for something we don’t have listed, fill out our Contact Form.
Batch Washer
Complete Combustion System
Continuous Shot Blast System
Cryogenic Unit (3)
Cryogenic Unit
Holcroft Dunk/Spray Washer
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Rotary Index Nozzle Peener
Stainless Steel Rotary Drum Washer
Heated
Vibratory Furnace Loader
Wheelabrator-Frye Super II
Tumblast & Loader
Item # M317 Wheelabrator Blast Unit. 14 Cu. Ft. Wheelabrator-Frye Super II Tumblast
& Loader. Manganese flight mill: good condition. Barrel heads: good condition; ongoing
maintenance. Barrel armor: good condition. Links: good condition. Pins: ongoing
maintenance item. Blast wheel: very good condition. Elevator: very good condition.
Screws/shafts: good condition. Spare parts: good condition. Needs: Pin replacement; barrel
head armor. Included Dust Collector in very good operating condition with a spare set of
filters. Included loader in very good condition. General Kinematics shaker table operable but
will need to be rebuilt or replaced. Prints and manuals complete. Spare parts include wheel
kit, pins, links, motors and other items. Asking $45,000 USD.
Item # M316 Batch Washer. Three stage wash system able to handle baskets 24" wide X
36" long X 24" high. First stage is an oscillating immersion wash with a secondary spray
wash. Second stage is a spray rinse and third stage is a heated blow off. Entire system is
constructed of 304SS. PLC controlled. The immersion wash features an oscillation process
completely programmable with a time of 0-99 minutes. After the baskets are raised from
the immersion tank a spray wash will turn on using separate nozzles from the rinse
nozzles.. Again completely programmable from 0-99 minutes. During the rinse cycle a rinse
drain is raised into position to ensure that rinse water and wash water are not mixed. After
the wash system has finalized the liquid cleaning phases the dry off operation will begin.
www.themonty.com
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The wash and rinse systems will utilize #2 SS bag filters. Machine length from front to back
is approximately 58" overall. Width 122" overall. Height approximately 96" minus the
blowers and cylinders. Electrical supply service required is 200 Amp-480V-3 phase-60 Hz.
Manufactured by Painter Design & Engineering in MI in late 2004. Original price $120,000
USD. Excellent condition.
Item #M314 Holcroft Dunk/Spray Washer. Model GPWS 24-36-24. Electrically heated,
480/3/60/50 amps. Working dimensions of 24" wide X 24" high X 36" deep. External
dimensions of 96"W X 143" high X 124" long (91" without skimmer attached). This is a
standard dunk/spray washer with 4 Warren Electric immersion heaters. Spray nozzles are
arranged over and all sides of the wash area. Load height is 51" from floor to top of rollers.
Wheel centres are 14-1/2". Controls are mounted and wired on the right hand side of the
washer and includes all necessary pushbuttons and signal lights. There is a dunk cycle timer
and spray cycle timer. A Honeywell UDC 2000 digital temperature controller controls wash
temperature. Good condition. Asking $18,500.00 USD.
www.themonty.com
Item #M315 Continuous Shot Blast System. This is a mesh belt shot blast line
manufactured by MetFin (Metal Finish Supply Co. & Equipment). Model 6002 Manganese
Mesh belt blast. S/N 5002. Voltage 460/3/60. Work area 36" wide X 18" clear over belt.
Blast wheels-(6) 20 HP, 3600 RPM, TEFC. Elevator 3 HP, 1800 RPM, TEFC. Longitudinal
Abrasive Screw Conveyor-2 HP, 1800 RPM, TEFC. Conveyor Drive 1 1/2 HP. Abrasive Blow
off 10HP. Dust collector included. Controls complete. Very good condition. Asking
$225,000 USD.
Item #M313 Vibratory Furnace Loader. Rugged and Reliable, Operational
Electromagnetic Vibrating Shaker Feeder Table. Model VDE 0580. Manufactured by Joest
Navco (now JVI ) 460V / 8.2 A / 60Hz Single Phase. SN 9550555Comes with Control
Concept Controller. Price $1,500.00. We can assist with loading on your transport.
Item #M307 Stainless Steel Rotary Drum Washer Heated. Model 250 Hurricane rotary
drum washer fabricated out of stainless steel. The stainless steel drum has 1/4"
perforations, 2"H auger with a 12" pitch. There are two (2) "Marine" clean out doors for
easy access to the wash and rinse tanks. Wash pump is 3 H.P. and rated for 80 G.P.M.
Rinse pump is 2 H.P. and rated for 60 G.P.M. There are two (2) stainless steel canister type
filter; one for wash and one for rinse. The wash and rinse tanks are gas heated using an
Eclipse package burner system firing into a 6" mild steel tube. The 18 kW heated blow off
section has a 1/2 H.P., 1430 CFM blower. A 12" tube axial steam exhaust fan is mounted on
top of the washer. Wash tank capacity is 392 gallons and the rinse tank capacity is 294
gallons. Both wash and rinse tanks have belt type skimmers which are used to remove oil
from the water. Some prints and manuals are included with this washer. Wash & Rinse:
Gas, Blow Off
www.themonty.com
Item #M308 Rotary Index Nozzle Peener. 72" diameter auto index shot peening system
with 6 stations, 3 spindles per station, 12 blast guns which (2 @ each spindle). Set up to do
peen three parts at a time. The system includes "Cambot" pick and place loader/unloader,
load/unload conveyor, dust collector, 5 barrels of S170 soft shot, air dryer for compressed
air. System is still on original shipping skids from the OEM. System appears to have never
been installed after PPAP. All manuals and drawings are included with this system. Model
Number : 72" Index
Serial Number : EA 158
Voltage : 460/3/60/49 F.L.A
Work Area : 12"W x 18"H Door Opening
Controls : Two (2) Allen Bradley SLC 504 PLC Controllers with an Allen Bradley Panelview
1000. Twelve (12) Magnavalve model: 578 shot flow controllers. All mounted in a free
standing electrical enclosure. Actual Hours: 49 Blast Time Hours, 116 Total Machine Time
Hours. Excellent - LIKE NEW Condition. Asking Price: $275,000 USD
Item #M286 Cryogenic Unit. 2 chamber, each chamber 43" wide X 48" high, X 48" deep.
Manufactured by MEI, Model #98-128. Capable of -310F to + 500F. 128 cubic foot capacity.
Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front
Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating.
Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front
loading with two doors, swing from front. Temperature range -310F to +500F (+-3F).
Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2"
for electrical boxes. Completely refurbished. Asking $64,500 USD.
Item #M285 Cryogenic Units (3 Available). Manufactured by MEI, Model #98-128.
Capable of -310F to + 500F. 128 cubic foot capacity. Internal dimensions of 96" long X 48"
deep X 48" high. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS
(painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors.
Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel
side mounted. Front loading with two doors, swing from front. Temperature range -310F to
+500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth
79" (plus 6 1/2" for electrical boxes. One of these units has been completely refurbished, all
are in excellent condition. Asking $59,000 USD each.
Item #M279 Complete Combustion System. This system includes 24 3" Kinemax
Burners, Part # Maxon 34-36613, gas solenoids, burner shut off valves, pilot line solenoids
www.themonty.com
Electric Model Number : Hurricane 250 W/R/D
Serial Number : 43558
Voltage : 575V/3 Phase/60 Cycles/60 Amps
Work Area : 24" Diameter Drum x 8'L Wash x 6'L Rinse x 8'L
Blow Off External Dimensions : Floor Space: 11'W x 6'H x 24'L (8'W Shipping)
Controls : All mounted in an enclosure attached to the washer includes all necessary
pushbuttons, relays, signal lights etc. for proper operation. There is a Watlow digital
temperature controller to control temperature to the electrically heated blow off section.
There is also a Boston Gear speed control to adjust speed of the drum. Utilities: Natural
Gas, 800,000 BTU,s, 1-2 psi Inlet Pressure, 14" W.C. max gas pressure and 8" W.C.
minimum, 60 amp disconnect. Very good condition. Asking Price $59,500 USD
www.themonty.com
and many other items too numerous to list. Burners are rated for 1 1/2 million BTU's each.
All components were bought new in 1997 for a large carbottom furnace and used for 2
years only. All parts are complete, in excellent shape and in storage. Please ask for a
complete list. New these components were well over $100,000 USD, vendor is asking
$25,000 USD for everything. Also available are 8 Infra Red Sensing/Control Temperature
sensors.
Salt
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AFC Mesh Belt Austemper Line
NASS Austemper Furnace Line
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit
Control, Atmosphere, Salt Temperature, High Limit Quench, Heated Rinse & Variable Belt
Speed Control for Furnace and Salt Belt. The system allows for remote monitoring.
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.
• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with
load cells. This unit is controlled by a computer and has proven to be an exceptionally
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside
in order to hand load the furnace.
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt
speed of 14 “/min. and a loading density of 12 lbs/SF. The 48 inch wide belt is of fine closed
weave design in order to prevent part mixing. The full range of furnace belt adjustment is
10-20”/min. The furnace opening at the preheat has been closed down to about 2” because
the original part loading was 1” at Tinnerman. The overall height can be easily increased to
6” for commercial use.
The 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition
and all tubes have recuperators. The temperature operating range is 1475-1725˚F.
Maximum temperature is 1900˚F. There are two zones with Fanuc PLC2 Honeywell
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.
Atmosphere: The furnace is currently set up for endothermic atmosphere. We can provide a
conversion to nitrogen methanol if required. Methane additions are provided and an
ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride
or carbo-austemper parts.
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &
www.themonty.com
Item #S012 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.
Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr
with 3-HP Combustion Blower.
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.
Salt- There is some salt available.
Pricing: The entire line is priced to sell at $100,000 USD. Salt to be sold separately.
Item #S010 AFC Mesh Belt Austemper Line. Operating life of equipment was 19792005. Equipment was in full production until plant shutdown. The equipment was
refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the
austenizing furnace consisted of all new Yokogawa temperature control instruments with
paperless temperature and carbon control recording, all new recuperated radiant tube
burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand
drawings are available. Original AFC operating instructions are available.
Technical Details Austenitizing Furnace• Production capability is 900 pounds per hour
based on belt loading of 10#/ft2 and time in the furnace of 26 minutes. • Furnace belt 36”
wide x 16’-8” effective length. Roller hearth design with variable speed. • Three (3) zones of
temperature control with one (1) zone of automatic carbon control. • Paperless recording of
temperature and carbon. • Burner input of 2,500,000 Btu/hour with 5 HP combustion air
blower.
Austemper Tank • Capacity of 85,000 pounds of salt. Insulated tank with a maximum
temperature of 750°F. • Quench conveyor is 42” wide with variable speed control. • Quench
curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP motor. •
Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower. •
Individual temperature controls and separate gas safety train.
Holding Tank • Capacity of 85,000 pounds of salt. Non-insulated tank. • Gas-fired heating
system, 1,000,000 Btu/hour. • Temperature controls, combustion air blower and gas safety
train shared with the austemper tank through a selector switch.
Wash Tank and Rinse Tanks • Capacities 1200 gallons of water. • Mesh belt conveyors 42”
wide with fixed speeds.
Asking Price: $200,000 USD.
www.themonty.com
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls
and gas safety train.
Vacuum
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for something we don’t have listed, fill out our Contact Form.
• Centorr Vacuum Furnace NEW
PRICE
• "HIP" Unit. Avure Model QIH-9
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GM Vacuum Furnace
Ipsen Bottom Loading Vacuum
Furnace
Ipsen Bottom Loading Vacuum
Furnace
Ipsen VFC-224 Vacuum Furnace
Lindberg Vacuum Furnace
Moly Grid and Rack
20" Right Angle Poppet Valve
Varian Diffusion Pump
VFS Vacuum Debind and Sintering
Furnace
Item #VF231 Ipsen VFC-224 Vacuum Furnace. Partially rebuilt Ipsen Model VFC-224
vacuum heat treating furnace, Not back into production yet. Diffusion pumped. Work Zone:
15"W x 24"D x 10"H, 460V/3Ph/60Hz, 50 KW heating power, Stokes 149 mechanical pump
with 300 series vacuum blower, 10" diffusion pump and holding pump. Rated for 400 lb.
loads, Moly/Kaowool hot zone in decent shape. Note: Diffusion pump addition not shown in
these older photos. New photos coming. Price: $13,000 As-Is $20,000 once back in
operation.
Item #VF230 "HIP" Unit. Avure Model QIH-9 "Mini-HIPper", 30,000 PSI, 2000˚C
(3632˚F) Max. Operating temperature. Has 2 Hot zones: 1 for standard Vacuum Cool & 1
for Rapid Quench applications. New 2008 and Never put into production, Ideal HIP unit for
production of small parts or for research work. Asking Price: $550,000.00 USD.
www.themonty.com
• Astro Vacuum Furnace
• Abar 3000ºF, All-Metal HR-20x24
Vacuum Furnace
• Abar Ipsen Vacuum Furnace
• AVS Vertical Vacuum/Hydrogen
Furnace
• CI Hayes Vacuum Oil Quench
Furnace
Item #VF228 Moly Grid and Rack. New, Surplus Unused Moly Furnace Grid and Moly
Rack for a work zone of 24"W x 24"H x 36"D. Designed for service at 2500F. Location:
Pacific North-western U.S.A. Asking price: $55,000 USD. Will consider offers.
Item #VF227 VFS Vacuum Debind and Sintering Furnace. Model HEQ-3836-VDS
Vacuum Debind and Sintering Furnace built in 2008-never used. Also would serve as a great
1-Bar vacuum heat treating furnace or Vacuum Brazing or Annealing Furnace. Complete
system included with spare parts kit, Inert Gas Accumulator Tank, Loader, Dry Coolers, Inc.
water cooling system pumping station (without evap. chiller tower), Has been completely
assembled and test run, surveyed, then stored. Front and Rear Opening Doors for easier
loading or maintenance. Max. Furnace Design Temperature: 2500˚F, Burnout at 2600˚F.
Work Zone: 24"W x 24"H x 36"D. Hot Zone Design: VFS 3000˚F Capable All -Metal
(moly/ss) hot zone design. Temperature Design Uniformity:
+/- 10˚F. Load Rating: 1000 lb. at 2500˚F. Zones: 3 Trimmable control
zones. Power: 480V, 3Phase, 60 Hz, 280 kVA Total. Heating Power: 225 kVA Heating,
Hunterdon VRT's with SCR control. Traps: Water-cooled baffle assembly under the chamber
to collect optically dense binder materials on a
stainless steel removable insert. Each end of baffle assembly is flanged
for cleaning from either end.
Water-cooled, in-line bucket trap with removable filters and a manual bypass valve.
Vacuum: Mechanical Roughing Pump: Oerlikon Leybold SOGEVAC
Model SV630 (495 CFM) Mechanical Booster Pump: Oerlikon Leybold RUVAC.
Model WSU 2001 (1449 CFM)Diffusion Pump: Varian HS-20 (17,500
L/S)Holding Pump: Inert Gas Type: Argon or Nitrogen. Chamber: Designed to ASME
standards, but no ASME stamp. T/C Port: for 12 thermocouple feed thrus Gas Cooling:
External gas-quench blower and heat exhanger system with 30 HP high efficiency turbine
blower and fin&tube heat exchanger.
Rated for argon or nitrogen at -5" Hg. Controls: Compuvac Workstation with Allen Bradley
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Item #VF229 Lindberg Vacuum Furnace . Older, Lindberg Vacuum Heat Treating
Furnace, Model# 21 GR-243618-24T, S/N 24361, 2400F, Has DP port, but not diffusion
pumped now. Work Zone: 24"W x 36"D x 18"H,
Stokes 212-MB mechanical & booster pump, 25 HP, Top Cooling Fan, Hunterdon VRT power
supply, (needs repair or replacing). Graphite liner needs bottom replaced, several broken
graphite heating elements. 480V/3Ph/60Hz, 120 kW Heating. Manual door clamps, "Little
Joe" loader included. Drawings and Manuals included. Asking price $13,500 but will
consider offers.
Item #VF224 20" right angle poppet valve:
20" right angle poppet valve for mounting 20" diffusion pump to vacuum chamber.
Available 2 ways:
a. As-Is as removed from working service, not cleaned or rebuilt:
Price: $ 2,500.00
b. 1 year Warranty Rebuilt (allow 2-3 weeks for rebuild):
Price: $ 4,135.00
F.O.B. West Coast U.S. Location
Item #VF223 Astro Vacuum Furnace. Astro Automatic Processing Furnace System
(APF). Model #: APF-0716-MS. Built in 1986. Work zone of 6" diameter X 12" high.
Molybdenum hot zone. Max Temperature: 1600˚C (2912˚F). Electrically heated.
Atmospheres allowed; Wet hydrogen, Dry hydrogen, Inert, Vacuum or other reducing
atmospheres. Complete and in good condition. Complete specs available on request. Asking
$50,000 USD.
Item #VF222 20" Varian Diffusion Pump: Varian HS-20 Diffusion Pump, Available 2
ways:
a. As-Is as removed from service in good, working condition with 30 day right of return for
refund. Price: $ 5,230.00
b. 1 Year Warranty Rebuilt with existing, serviceable heating elements: (allow 2-3 weeks for
rebuild) Price: $ 8,975.00 F.O.B. West Coast U.S. Location
Item #VF221 Abar Ipsen Vacuum Furnace. Horizontal front loading vacuum furnace
model #VFC 36x36x36. Work area 30"W x 30"H x 48"L, maximum temperature 2400F,
480/3/60/150 kW. Front loading vacuum furnace with trace cooling on the door and rear
wall. Inner wall is cooled via finned type heat exchangers. A 20 HP top mounted fan
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SLC 5/05 PLC, 17" color flat panel touch screen. UDC 2500 Overtemperature controller, DPR
250 Chart Recorder (16 channel), Televac
MC300 digital vacuum guage with 2 Pirani and 1 Cold Cathode ion sensor.
Water Cooling: 200 GPM closed-loop Dry Coolers, Inc. pumping station, skid mounted. Dual
100 GPM pumping and heat exchange loops. Was designed for cooling two furnaces, but
only one was purchased. Heat exchangers are plate and frame style. Price: $660,000 (was
$850,000 new), Offers will be considered.
Item # VF220 AVS Vertical Vacuum/Hydrogen Furnace. Manufactured by Advanced
Vacuum Systems (AVS) this is a Vertical Vacuum/H2 Furnace. Model number VMF-30-651000 (30”D x 65”L Load Size). Serial Number 4-1295-0384. All-Metal Hot Zone with end
Elements (Good Condition). Roughing and booster pump also Cryopump. Designed for
Hydrogen Operation at 1 to 3 psig. Included are Load Racks/Fixtures, all Drawings, Blue
Prints, Wiring Diagrams, Logic, and Operating Manuals. Originally Installed in a captive
Brazing Facility,. Included is a brand new, never used Spare All-Metal Hot Zone and Heating
Elements. Additional photos and details available upon request. Asking $150,000 USD.
Item # VF219 Centorr Vacuum Furnace. Working dimensions of 7" diameter X 12" high.
Max operating temperature of 2500C. This dual-chamber system is in excellent working
condition and has a dual chamber for the loading and unloading. The system comes with an
M and W Systems cooling unit used to watercool the chamber. The dual-chamber allows for
quick loading and unloading while the other chamber is processing. Tungsten heating
elements are used and allows for attaining extremely high temperatures, making high
temperature heat treatment possible. The vacuum system consists of a roughing pump and
a turbo pump that can be switched to pump either chamber. The vacuum unit pumps out all
the oxygen and allows for heat treatment in an oxygen free environment for oxygen
sensitive parts. The system is also equipped with a Honeywell controller that allows for
automatic operation. Full furnace specs are available-please ask for more details. Asking
Price: $65,000 USD
www.themonty.com
provides cooling to the load. Moly shielding backed with graphite insulation and graphite
heating elements in the hot zone. This furnace includes a Diffusion Pump and a Stokes 41211 Mechanical Pump. Alloy tray and "Big Joe" type furnace loader is included with this
furnace. Power to the heating elements are controlled through "SCR" Saturable Reactor type
transformers. A complete set of manuals and drawings are also included with this furnace.
Controls mounted and wired in a free standing panel includes a Honeywell DPR 3000 digital
programmable controller, Barber Colman CIMAC and a Televac MM 200 Vacuum controller.
An Allen Bradley PLC controls all functions of this furnace. Actual Furnace Opening: 371/2"W x 37"H x 54"L. Tray Size: 30-1/2"W x 49"L x 2" Thick. Note: Furnace will include a
new set of heating elements for buyer installation. Previous Use: Titanium & Nickel Based
Alloys. Shipping/Overall Dimensions: Furnace: 124"W x 11'5"H x 8'L. Control Panel: 6'W x
7'H x 2'L. Power Supply: 7'W x 7'H x 2'L. Mechanical Pump: 4' x 4' x 5'H - Skid. Heat
Exchanger & Misc. Wire Way: 8' x 3' x 2'H - Skid. Diffusion Pump: 4' x 4' x 5'H - Skid.
Loader: 7' x 3' x 7'H - Skid. Misc: 4' x 4' x 5'H - Skid. All the above pieces will fit on one (1)
double drop trailer for shipping. Asking $85,000 USD.
Item #VF212 Abar 3000ºF, All-Metal HR-20x24 Vacuum Furnace. 1981 Abar Model
HR-20x24, 1-Bar Vacuum Furnace, Ser# BM-721, 3000°F Rating (3050°F Short Term), Allmetal 6-Layer Moly Hot Zone in good condition, Work Zone: 18"W x 10"H x 24"D, (wider
alternate work zone by raising hearth level), Moly Elements and Moly Hearth, 400 lb Load
Rating at 2400°F, Honeywell DCP-551 upgraded temperature control (out of panel in
photo), Fredericks cold cathode/TC combination vacuum instrument, Honeywell recorder(s),
W-WRh control thermocouples, Single Owner since new, Design Uniformity: +/- 10°F,
Diffusion pumped with refrigerated cryotrap, Varian/NRC Model HS-16 diffusion pump,
Stokes Model 212MB mechanical pump and blower pump package, vane-style holding
pump, No gas-cooling fan or heat exchanger (can be added at additional cost), 80 kVA VRT,
heating power with SCR rectifier, NEMA-12 Control Panel, Abar LT-20 Loader, Utilities: 115
kVA total power, 220V/3ph/60Hz input power, Water requirement is 15 GPM at 60-90 PSI,
90°F min., 80-120 PSI Air, 25 SCF Nitrogen per cycle for backfill, OEM Parts & Service still
fully supported by Ipsen (Rockford, IL) 800-727-7625, ext 253 Price: $59,000 USD
Item #VF210 Ipsen Bottom Loading Vacuum Furnace. Built in 1988 by Ipsen this
furnace has working dimensions of 72" diameter X 96" high. Moly hot zone in excellent
condition. Operating temperature of 2400F. 5 bar quenching nitrogen/argon/hydrogen. 2
35" Varian diffusion pumps with 2 Stokes 412 roughing pumps with 615 blowers. 480volt,
1155 amps. Comes with a closed loop cooling system. Unit is currently in indoor heated
storage and is complete. Vessel was ultrasonically tested before removal and the shell is in
excellent condition as is the whole furnace. Will require 26' of height for installation. Please
call for more details and pricing.
www.themonty.com
Item #VF214 Ipsen Bottom Loading Vacuum Furnace. Model VVFC.BL. 60" x 72".
Working dimensions of 60" diameter X 72" high. Operating temperature of 2400F.
Roughing pump: Stokes 412H-11-10HP/300 CFM. Furnace completely rebuilt in 2009. NEW
Moly Hot Zone with Graphite, Board Insulation Behind. Thermal Survey Completed August
2010. New inner steel liner. Blowers - 125 hp., 2 - 412 Stokes and 1 - Blower Assist, 1 - 36"
Diffusion Pump, 25' Height for Installation required. 2009 Upgrade of Electronic Controls,
currently 75% Installed in a Nadcap facility. Immaculate condition. Asking $495,000 USD.
Item #VF144 CI Hayes Vacuum Oil Quench/Carburizing Furnace. Honeywell control
system. Working dimensions are 48" deep, 30" wide by 32" high. Equipped with an
automated vacuum carburizing system which was retrofitted approximately 5 years ago by
CI Hayes. The voltage is 480V 60 Hz. The maximum hot zone temperature is 2200deg F. It
uses a 412/615 pumping system which is capable of 8.0 X 10-3 Torr. The furnace includes
two load carts and a batch gas fired wash system. Furnace is in good operating condition
and is currently in heated indoor storage. S/N 16099 Asking $49,000 CDN
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Item #VF195 GM Vacuum Furnace. Working dimensions of 48” x 72” x 48”. Water
cooled chamber and autoclave style locking front door. Hot zone has molybdenum heating
elements with graphite liner and hearth. Power to the heating elements is through VRT’s.
Hot zone is in good condition. Furnace does not have a vacuum pumping system or gas
cooling but other than that is complete and ready to go. Full manuals and drawings are
available. Operating temperature of 2400F. New in 1988. Asking $59,000 USD.
Employment
Opportunities
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
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Heat Treat Operator
Field Service Engineer
Manufacturing/Metallurgical
Engineer
Plant Manager
Maintenance Person
Operations Manager
Maintenance Person
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Heat Treat Specialists
General Manager
Materials & Process Engineer
Consultant Auditors
Heat Treat/Production Coordinator
National Sales Manager
Quality Manager
Metallurgist
Item # O272 Seattle Commercial Heat Treater is looking for a Maintenance Person. Must
have a strong background in SCR's and furnace controls and knowledge in vacuum furnaces
and induction equipment. Reply to Jeff Harp by e-mail [email protected]
Item # O271 A specialty bearing company located in New England is currently seeking a
staff level Metallurgist for the New Product and Process Development Group, located
within our CT headquarters. We are looking for a candidate with a degree in either
Metallurgy or Metallurgical Engineering and a minimum of 10 years of industrial, laboratory
and/or engineering experience. This position reports to the Corporate Metallurgist, who will
educate the person in understanding the various metallurgical disciplines as they pertain to
bearings. The successful applicant will assist the corporate metallurgist in responding to
queries about materials and processes, material acceptability, specifications, failure
investigations, material performance improvements, as well as, material and process quality
issues both internal and with our supplier base. The successful candidate will be expected to
gain as much knowledge as possible over the next several years to be able to assume
additional responsibilities of the expanding metallurgical function with the opportunity to
move into a more senior position with demonstrated performance and understanding. The
candidate is required to have excellent communication and interpersonal skills, and be a
team player that has a drive to succeed within a fast paced, challenging and demanding
environment.
RESPONSIBILITIES:
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New Product Development: Assist in research and development of performance
enhancing materials and processes, including thermal treatments, ion implantation,
vapor deposition, surface layer diffusion and mechanical improvements.
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REQUIREMENTS / QUALIFICATIONS:
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BS / MS in Metallurgy or Metallurgical Engineering
10 years industrial experience in metal working, laboratory testing and/or
engineering, preferably in the aerospace, defense and/or nuclear markets.
Willing to dedicate several years to learning the ins and outs of metallurgy in the
bearing industry.
Anticipate occasional travel to various customers, suppliers and other facilities.
Must be either a Citizen or Permanent Resident of the United States of America.
Interested candidates may send their resume to: [email protected]
Item # O270 Quality Manager Wanted Milwaukee, Wisconsin . FPM Heat Treating is an
industry leader in commercial heat treating and is seeking a Quality Manager for its
Milwaukee, Wisconsin operations. Candidates need to be well versed in quality systems,
specifically ISO 9001-2008, communicating with customers, and experienced with
maintaining the compliance requirements of Automotive and Off Road Industries. Ideal
Candidate will have a degree in Metallurgy or Materials Science, minimum of 5 years
experience maintaining a complete quality system, be self motivated, detail oriented and
possess strong communication skills. Responsibilities include maintaining quality system
documentation, certifications, specification interpretation, monitoring performance metrics,
troubleshooting, ISO audits, customer quality audits and special projects when needed.
Salary commensurate with experience. Please e-mail resume with salary history to
[email protected] or fax to (847) 952-7891. EOE
Item # O269 Position: National Sales Manager, Heat Treat, Location: West Chester, Oh,
Territory: North America
Description: The National Sales Manager will be responsible for market growth of our heat
treating product line in North America. This is to be accomplished through the use of our
existing manufacturer’s representative sales network. This highly visible position requires
refined communication skills, a high level of technical knowledge relating to metals heat
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Design: Assist with the metallurgical functions in support of our engineers on
materials selection and evaluation, testing, fabrication, heat treatment and plating.
Manufacturing: Assist in the evaluation of material quality, help obtain and
maintain Nadcap accreditation where required and assist with the following
metallurgical functions:(1) customer audits and approvals (2) materials and testing
(3) failure analysis (4) destructive and non-destructive testing (5) procedures (6)
auditing of heat treating, external laboratory and plating suppliers (7) Maintain a list
of approved laboratories that can provide services outside the scope of our
capabilities.
Metallurgical Analysis: Maintain the metallurgy laboratory, cleanliness, supplies,
equipment certifications and vendor approvals. Develop a library of microstructures
and achieve a high level of proficiency in metallography and in the operation of all
laboratory equipment.
treat processes, and the ability to communicate complex technical information to a less
technically informed customer base.
Duties:
Market development in each of the U.S. Territories
In person support of our manufacturer’s reps.
Proposal development working in conjunction with our engineering and sales teams
Market forecasts
Customer Support
Coordination of technical services with our field engineering team
Additional Responsibilities:
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Market input to our product development teams
Technical presentations to various customer/agency/organizations
Market strategy development working with our sales and marketing team
Requirements:
We are seeking a seasoned professional with knowledge of the metals heat treating industry
and associated equipment. Knowledge of carburizing, nitriding, and hardening processes is
required. Preferred candidates will have a technical back-round followed by a proven track
record of sales growth. This position requires 75% travel Competitive salary and benefits
package including matching 401k
Please submit your resume, salary history, and contact information to [email protected]
Item #O268 Heat Treat/Production Coordinator, Derrick Company in Cincinnati, Ohio
currently has an opportunity for the position of Heat Treat/Production Coordinator.
This position shall be responsible for handling and processing documentation for all
incoming and outgoing work at Derrick (heat treating, blasting & painting), as well as
constant communications with customers and Derrick shop personnel, regarding work
instructions, & job status, etc., in a fast paced production environment.
The ideal candidate will have a good working & technical knowledge of heat treating
fundamentals, specifically stress relieving, annealing, and normalizing of carbon & alloy
steels & cast irons materials. The candidate must be very attentive to details, highly skilled
at organizing information, multi-tasking, and be able to work well under pressure as a
highly effective team member. This position works closely with and reports directly to the
Plant Manager, while also interacting on a continuous basis with all other production
department supervisors. Specific duties include but are not limited to: processing all
shipping and receiving paperwork, verifying goods received, communicating directly with
customers on a daily basis regarding their heat treating needs/questions, and other aspects
of their jobs at Derrick Co. Also includes securing & reviewing complete work instructions
from customers, data input of customer job information & instructions into our custom
software, organizing schedule requests from the customers and working with other
production department supervisors to meet those requests, keeping tabs on all jobs as they
move through the various production processes, dispatching two company trucks, securing
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other transportation providers when necessary to transport customers work to/from Derrick
Company, etc.
Minimum Requirements:
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A good working & technical knowledge of heat treating fundamentals.
Two years in a Production Coordinating or similar position in the heat treating or
heavy metals industry.
Supervisory experience.
Two years of college.
Advanced skills working with Microsoft Excel, Word, Access, and Outlook.
Excellent oral and written communication skills.
Preferred Qualifications:
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Minimum Associates’ degree in business or management.
Heat treating background/experience and familiarity with blasting & painting
processes.
Experience with the heavy fabrication industry and/or the heavy ferrous metals
industry.
About DerrickCompany
Our Company is a recognized leader in the Heat Treating, Blasting and Painting of large
vessels, fabrications, and castings for many industries throughout the Midwest & beyond.
We are a family owned & operated organization in business for almost a century, with a
focus on customer service and the well being of our employees.
Please email your resume’, including salary requirements to:
[email protected]
*Only qualified candidates will be contacted. No 3rd party/agency referrals. No
telephone calls or walk-ins will be accepted. We are an equal opportunity
employer, and a drug- free workplace with pre-employment testing required.
Item #O267 Heat Treat Operator – 2nd shift, Moog – Torrance Operations. Moog,
Torrance Operations has a 2nd shift Heat Treat Operator opening. The successful incumbent
will have knowledge of heat treat processes which include normalizing, stress relieving,
nitrite processing, carburizing, hardening, tempering, freezing and Rockwell testing.
Incumbent will perform all loading and removing of baskets from furnace using forklift or
manual equipment. Able to gas quench or oil quench as required per work instructions.
Knowledge of AMS heat treat specifications, Boeing and NADCAP specifications, familiarity
with CMR lab requirements. Minimum of 3-5 years aerospace experience. High school
diploma required. Please see our website for company details and to apply online. Please
apply at www.moog.com/careers - Job # 12-5691
Item #O266 Field Service Engineer
Solar Manufacturing, a privately-owned, growth company with great benefits, is a
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manufacturer of vacuum heat treating furnaces. We desire a motivated, professional Field
Service Engineer who is organized and trustworthy. We are searching for a Candidate who
possesses exceptional customer service skills to tactfully represent the Company with
integrity, build good will with our customers at all levels and maintain our high standards of
quality.
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perform pre-shipment furnace testing and start-ups.
perform after-shipment field furnace start-ups, installation supervision, and training.
perform equipment and systems troubleshooting both on-site and by technical
support via telephone.
perform warranty repairs, hot zone installations and repairs, preventative
maintenance tasks, pyrometry and vacuum leak detection services.
travel up to 50% including some international travel. Due to the nature of our
business travel may sometimes be with short notice and working during off-hours
may be possible.
work alongside of production when not traveling.
be comfortable traveling to destinations where language and culture may be quite
different and unfamiliar.
The Candidate will possess:
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a minimum of five years of field service experience ideally servicing industrial heat
processing equipment.
a 2-year technical/engineering degree preferred. Equivalent technical military
training or demonstrated job related experience acceptable in lieu of formal technical
education.
a working knowledge of industrial control systems and PLCs.
proficiency in RSLogix, MS Office Suite (Word, Excel, Outlook).
good analytical and troubleshooting skills.
industrial electrical and mechanical skills.
ability to read electrical schematics and mechanical drawings.
must be able to travel domestically and internationally.
excellent communication skills.
US citizenship.
Please submit your resume with salary history in confidence to:
Brittney Dhein, HR Manager, Solar Manufacturing, Inc. 1983 Clearview Road, Souderton, PA
18964, [email protected], www.solarmfg.com
Item #O265 MANUFACTURING/ METALLURGICAL ENGINEER
Baldor Electric, a Member of the ABB Group, is a leading manufacturer of
industrial electric motors, mechanical power transmission products, drives
and generators. Baldor is currently seeking a Manufacturing / Metallurgical Engineer for
their Dodge Brand bearing plant located in Rogersville, TN.
www.themonty.com
The Candidate will:
A self managed and motivated individual that readily accepts engineering ownership for this
role is desired. A BS Degree in Mechanical Engineering or related field in conjunction with a
minimum of 2 years manufacturing experience is required. Strong root cause analysis and
technical problem solving skills are necessary. Knowledge and experience with lean
manufacturing, CAD based tooling design, and 6 sigma methodologies preferred.
Baldor Electric a Member of the ABB Group is an equal opportunity employer. We offer
competitive salary & benefits packages. No phone calls please. Qualified candidates please
send resume with salary requirements to:
Baldor Dodge Reliance
ATTN: Human Resource Department
100 Baldor Drive
Rogersville, TN 37857
Fax: (423) 272-1298
[email protected]
Baldor Dodge Reliance is an Equal Opportunity Employer
Item #O264 A commercial heat treat company is looking for a Plant Manager Wanted; A
growing automotive based Heat Treater located outside of Detroit is looking for an
experienced Plant Manager. Please reply to Jeff Pyne [email protected]
Item #O263 A commercial heat treat company is looking for a Maintenance Person; A
growing automotive based Heat Treater located outside of Detroit is looking for an
experienced Maintenance Person. Please reply to Jeff Pyne [email protected]
Item #O262 Operations Manager Vernon, California
Summary: The Operations Manager has the responsibility for the overall
operation of the Vernon facility. This includes all aspects of day to day operations.
Requirements (Qualifications & Skills):
- Experience necessary – Thorough knowledge of and experience with heat treat processes,
straightening and forming, and a minimum of three years business management
experience. Requires 2 or more years supervisory experience.
- Language Skills - Must be able to communicate effectively orally and in writing to all levels
www.themonty.com
This position will provide process engineering support for a variety of heat treating
operations. Candidates should demonstrate a proven track record of metallurgical controls,
operational cost reduction, and continuous process improvements associated with heat
treating operations. Previous experience with both conventional carburizing and induction
hardening processes would be beneficial. The successful applicant will work closely with the
maintenance and metallurgical technicians to improve both the quality and the efficiency of
heat treating operations within the Rogersville facility. In addition to daily process
engineering support, this position will be responsible for capital project management related
to heat treating operations.
Responsibilities:
The primary responsibility of the role is to prove customer service and meet expectations for
quality, cost and on time delivery.
- Directs activities of leadership team, sets priorities for day to day equipment maintenance,
and maintains appropriate production staffing as needed to meet company goals.
- Responsible for shop production schedules and conducts production meetings including
supervisors’ meetings working closely with the Customer Service and Sales personnel.
- Ensures customers’ needs are appropriately met by shipping to schedule with minimum
turnaround time and a high degree of quality, working closely with the Quality Manager.
- Directs maintenance activities in regard to shop equipment, instrumentation, facilities and
personnel.
- Responsible for enforcing company handbook and communicates with Office Manager
and/or Regional Human Resources Manager on matters relating to discipline.
- Responsible for ensuring the safe operation of equipment, safe work habits of the
employees and administering the safety program within the guidelines established by the
company.
Essential Job Functions:
- Must have a detailed working knowledge of the BMS program.
- Leadership of facility
- Utilize equipment >85% based on 168/week
- Participate in the development and execution of a 2-year strategic plan
- Particpate in sales effort, quoting, pricing, and market penetration, assuring follow through
on customer orders.
For consideration, please send resume to: [email protected]
Item #O261 General Manager Wanted. A large Midwest Production Heat Treating
Company is looking for a General Manager. Experience and a Metallurgical Degree are
required. Excellent Salary plus benefits. Send all resumes to: [email protected]
Item #O260 Materials & Process Engineer. Commercial Aircraft Sector, Moog Inc. - The
Commercial Aircraft Sector was responsible for sales of approximately USD$314MM in 2011.
Sales of over USD$400MM are projected by 2015. *This is a three-year overseas
assignment located in Baguio City, Philippines. *A full relocation package to the Philippines
and back to your home country is available. The primary focus is the project oversight,
startup, and product transfer of a carburizing/plug quenching operation at our Baguio City,
Philippines facility. Additionally, this position will coach and train process engineers and
operators in this heat treatment process. Secondary activities include continued oversight of
the carburizing/plug quenching production, evaluation of processing results, coordination
with calibration and maintenance, and development of materials and process personnel.
Required Qualifications: Bachelor of Science in Materials or Metallurgical Engineering or
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of employees, customers, vendors, etc.
- Education – Bachelor’s degree (or equivalent) with advanced training in operations,
management skills, finance, metallurgy, quality, safety, and environmental management.
- Must be effective in promoting and maintaining positive employee relations, and have
basic understanding of company rules, procedures, benefits and pay policies as related to
production employees.
Item #O246 Bell Helicopter. I am looking for 4 Heat Treat Specialists - Determines by
visual examination and measurements with precision instruments, gauges, etc., the
adherence to blueprint specifications and the proper standards of workmanship, material,
finish, etc. on machined parts with the exception of gears and gear type parts. Makes
complex layouts and setups on surface plate and checks measurements to close tolerances.
Parts inspected may be made from any of the different grades of steel, aluminum, or
aluminum alloy, brass, bronze, etc., and may be bolts, die castings, sand casting, forgings,
extrusions, purchases parts, brake cylinders, oleo struts etc. Determines correct inspection
procedures to follow, devises methods of inspection for new type machine parts and makes
effective recommendations for improvements in procedures and practices. Assigns duties to
lower grade Machined Parts Inspectors, instructs them in methods to be followed and
checks their work for accuracy and completeness. May be assigned to any phase of
machined parts inspection in Receiving Inspection including the acceptance of any vendormade machined parts, forgings, casting, etc. except gears and gear type parts, after
checking such parts to specifications by means of layout or other inspection procedures.
Education:
.High school diploma or GED
Position Requirements:
.Thirty-six months of Machine Shop practice or Machine Shop
Inspection or its equivalent, preferably in the aircraft industry
Leader Heat Treat (Biweekly salaried)
Job Description:
Responsible for the supervision and leadership of approximately 12 heat treat & blast
personnel in a union environment
Working Relationships:
This position will report to the Value Stream Manager for Heat Treat & Process, Drive
Systems Center Supervises production personnel Works closely with quality, quality
engineering, process engineering, dispatch, maintenance and lab personnel
Education:
.Bachelors degree (preferably in a technical discipline), Associates
degree or combination of education and/or equivalent experience consistent with the
requirements of the position Six Sigma Black or Green Belt Certification preferred Position
typically requires 5+ years of related work experience in a
manufacturing leadership role
Position Requirements:
.Considerable knowledge of:
Manufacturing improvement initiatives
Production methodologies
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equivalent with 8 years of carburizing equipment, processing and engineering support
experience. An acceptable alternative is a Masters of Science in Materials or Metallurgical
Engineering or equivalent with 5 years direct carburizing equipment, processing and
engineering support experience. Proven specific capabilities/competencies in Carburizing
theory and direct processing support, Mechanical and Microstructural Evaluation, and Project
Management. For more information and to apply, please contact: Chad Boehly, Aircraft
Group Recruiting Director Moog, Inc. Phone: 716-805-2611 E-mail: [email protected]
Web: http://www.moog.jobs
Working knowledge of:
Metallurgical processing such as those found in heat treat
Union contracts and the collective bargaining process.
Leadership Standard work and Lean daily management metrics
Item #O177
“Nadcap and You…Achieving Excellence Together.” Build Your
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace
experienced Consultant Auditors for the Nadcap Heat Treating program.
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have
the opportunity to train associate auditors.
The ideal candidate will possess the following general background:
• Bachelor’s Degree in a technical field
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)
• Familiarity with General Consensus specifications and Aerospace Standards
• Computer skills in word processing, spreadsheets, email and internet
• Desire to travel
• Multi-lingual a plus
• Strong interpersonal skills
The following are specific criteria for Heat Treating:
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the
following processes: Aluminum Heat Treating, Titanium Heat Treating, Heat Resisting
Treating, Heat Resisting Alloys, Brazing Alloys
• Understanding of AMS2750 or Pyrometry specification
As an innovative industry leader, we are proud to offer our
auditors:
• Flexible Schedules
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Leadership ability to:
Plan, coordinate and oversee the activities of departmental personnel.
Streamline processes to accomplish goals and objectives.
Apply effective problem solving methods to resolve safety, quality and delivery issues.
Prepare daily work plan for team and drive performance to successful completion .
Establish and maintain effective working relationships with employees (subordinates,
colleagues and management), other departments and suppliers.
Identify and communicate accurate information concerning process, policies and procedures
to subordinates as well as across departments.
Handle all requirements with professionalism, organization, and timeliness while responding
to multiple requests across department, center and company.
Ensure that delivery goals, business goals, customer requirements and production plans are
achieved and that schedules developed for area are executed.
Set clear goals and provide an example to manufacturing employees by conduct,
appearance and behavior.
Maintain headcount, overtime, factory expenses and budgets to target.
Serve as liaison with internal customers and suppliers.
Maximize productivity and manufacturing efficiency of production.
Have computer capability, including MRP and Visiprise proficiencies.
Able to effectively handle multiple tasks and changing levels of responsibilities.
Act with energy as a self-motivated team player/builder.
Possess strong knowledge of Microsoft (Excel, Word and Outlook) Please respond to Jim
Boyle, Bell Helicopter [email protected]
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• Competitive Daily Rate
• Paid Travel & Living Expenses
• Paid Annual Training
• No Need to Relocate
See why Nadcap has been attracting & retaining some of the best professionals in the
industry! Apply on-line today, via our application website, www.eAuditStaff.com.
Determine your area of auditor expertise in one or more of these specific disciplines:
Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,
Electronics, Fluid Distribution Systems, Heat Treating, Materials Testing, Non-Metallic
Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,
Sealants, Surface Enhancement and Welding. For more information on PRI and the Nadcap
program, visit our website, www.pri-network.org. Nadcap is administered by the
Performance Review Institute, an equal opportunity employer, who values the diversity of
our work force and the knowledge of our people.
Seeking Employment
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
•
Consultant Auditors
•
Marketing Manager
Item #E112
“Nadcap and You Achieving Excellence Together.” Build Your
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace
experienced Consultant Auditors for the Nadcap Heat Treating program.
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have
the opportunity to train associate auditors.
The ideal candidate will possess the following general background:
• Bachelor’s Degree in a technical field
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)
• Familiarity with General Consensus specifications and Aerospace Standards
• Computer skills in word processing, spreadsheets, email and internet
• Desire to travel
• Multi-lingual a plus
• Strong interpersonal skills
The following are specific criteria for Heat Treating:
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the
following processes: Aluminum Heat Treating, Titanium Heat Treating, Heat Resisting
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Item #E132 Marketing Manager. Skilled Marketing professional with extensive
experience (10 years +) working in the OEM industrial heating industry. I am currently
working in the Midwest as a Marketing Manager for an industrial oven manufacturer. My
responsibilities there include the development and implementation of both long and short
range marketing plans and their related budgets. In this current role, I oversee and direct
all company marketing activities. The scope of my marketing activities comprise both
creative design/layout and copywriting alongside online and print media management
(Google PPC/Google Analytics, ThomasNet). Additionally, my department is quite active in
industry trade shows/exhibitions with our participation in nearly thirty domestic and
international trade shows annually. I work actively with approximately twenty various trade
publications that play host to our various product and press releases, as well as our print
and digital ad campaigns. On the online/digital media side, I develop online ads utilizing
Google’s AdWords PPC (Pay-Per-Click) program and its related Google Analytics component
to create reports and to continually monitor and update our online marketing plans.
Furthermore, on the website end of things, I work with a third party SEO company to keep
our site’s content fresh and our organic search rankings ascending. I am looking for a role
with a reliable company in the greater Chicagoland area that will allow me to utilize my skill
set and experience to maximize your business opportunities, while allowing me to grow
within the organization. I am happy to provide a copy of my resume for your careful
consideration. Please send correspondence via email at: [email protected]
In Parting,
We always enjoy comments, feedback and constructive criticism. Thanks for your feedback
and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily at
www.themonty.com.
Gord Montgomery,
W.G. Montgomery Limited
Phone: 905 271-0033 Fax: 905 271-9324
Email: [email protected]
www.themonty.com
Treating, Heat Resisting Alloys, Brazing Alloys
• Understanding of AMS2750 or Pyrometry specification
As an innovative industry leader, we are proud to offer our
auditors:
• Flexible Schedules
• Competitive Daily Rate
• Paid Travel & Living Expenses
• Paid Annual Training
• No Need to Relocate
See why Nadcap has been attracting & retaining some of the best professionals in the
industry! Apply on-line today, via our application website, www.eAuditStaff.com.
Determine your area of auditor expertise in one or more of these specific disciplines:
Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,
Electronics, Fluid Distribution Systems, Heat Treating, Materials Testing, Non-Metallic
Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,
Sealants, Surface Enhancement and Welding.
For more information on PRI and the Nadcap program, visit our website, www.prinetwork.org.
Nadcap is administered by the Performance Review Institute, an equal opportunity
employer, who values the diversity of our work force and the knowledge of our people.