HwaShin Plant in China

July. 2013
Introduction of HwaShin Group
9 Founded HwaShin Industrial Co. in 1975.
9 Capital has increased up to 53 Mil. Euro in 2012.
9 Around 3,500 employees are working in HwaShin Group.
9 Turnover of 2012 was approx. 1.3 Bil. Euro.
9 Running 4 plants in overseas and 5 plants in Korea.
SAO PAULO
BRASIL
ALABAMA
USA
BEIJING
CHINA
CHENNAI
INDIA
SAE HWASHIN
HWASHIN TECH
HWASHIN &
R&D CENTER
HWASHIN
PRECISION
History of HwaShin Group
Jul. 1975
Founded HwaShin Industrial Co.
Jan. 1976
Delivered the first auto components for Hyundai PONY
Aug. 1987
Established R&D Center
Aug. 1989
Awarded the Best supplier Prize by Hyundai
Jan. 1994
Listed on the Korea Stock Exchange
Mar. 1995
Renamed HwaShin Co., Ltd.
Dec. 2000
Acquired QS9000 Certificate (UL, Inc.)
Jan. 2002
Founded HwaShin Automotive India Pvt., Ltd
Nov. 2002
Founded BEIJING HwaShin Automobile Parts Co., Ltd
Feb. 2003
Founded HwaShin America Corp.
Dec. 2004
Acquired TS16949, ISO14001 Certificate
Jun. 2011
Shipped chassis parts to ZF in Australia
Nov. 2012
Starting Operation of HwaShin in BRAZIL
IR of HwaShin Group
Customers
9 HwaShin has been mainly oriented to Korean customers.
9 Now HwaShin is widely opened to customers in all over the world.
10%
99%
2012
2020 Target
Products for Chassis
Oil Pan
Rear Cross Member
Rear CTBA
Rear Link
Rear Axle Housing
Front Cross Member
Front Subframe
Brake & Clutch Pedal
Front Lower Arm
Rear Lower Arm
Products for Body
Cowl Complete
Rail Roof
Sun Roof
Hood Assembly
Cowl Bar
Fuel Tank
Fender Apron
Side Outer
Center Floor
Production Facilities in Korea
9 2 production plants at Yeongcheon, mainly for chassis parts.
• Blanking
- 800 ton 1 line
• Stamping
- 2,000 ton transfer line
- 1,700 ton transfer line
- 500 ton tandem line
- Press (150~1,200 ton)
• Welding
- 250 Robot Welding M/C
(150Km of bead per day)
*under 85% o/r
• Coating
- E-coating 1 line
(14,000m2 of surface per day)
*under 85% o/r
Inside of R&D Center
9 Around 75 engineers are challenging new needs from customers.
TESTING
CAE &CAD
Advanced
Research
PROTOTYPING
9 Obtain 16 patents.
9 Awarded Utilization Prize for New Tech. by Korean government in 2009.
R&D Capability
• CAE & CAD
- Stress and fatigue analysis
- Stamping process analysis
- Crash & buckling analysis, etc.
• Prototyping
- Automatic robot welder for steel and AL
- Spot welder
- Machine tools
- 3D measurement tools
- Gas forming machine, etc
• Testing
Half Car Road Simulator (12-axis)
Static Load Tester
Dynamic Load Tester
CCT Chamber
Project Management
• First contact with customer
• Lead development
• Handle RFQ
• Organize CFT
EDI
• Analyze customer requirement
• Communicate with customer
• Provide best offer
• Organize best deliver
KAM
CUSTOMER
PM
• Design and proto evaluation
• Tooling and process design
• Quality design
• Managing development
• Regular video conference
• Organizing best delivery
• Pick up SOS call
CFT
• Control outsourcing
Quality Assurance
Assessment
Measuring
Tool
Claim
Quality
Index
Standard
&
Specification
Quality
Management
System
Quality Issue
Recording
Supplier
Quality
History
ECR, EO, 4M, ISIR
PQEPM
&
6 Sigma
QMS
OEM, Final OEM, Field
Internal & customer
Internal
Quality
HwaShin Plant in China
BLANK
HwaShin Plant in China
PRESS
WELDING
PAINTING
Established
Nov. 2002
Capital
EUR 10.3 Mil.
No. of Employees
511 persons (2012)
Total Sales
EUR 202 Mil. (2012)
Main Products
600 ton
1
800/600/400/400/300
ton(T/D)
5
1000/600/400/NC600
ton FEEDER
4
ROBOT
135
E-COATING
1
SPRAY incl. UBC
1
HwaShin Plant in India
BLANK
PRESS
WELDING
Established
Jan. 2002
Capital
EUR 6.2 Mil.
No. of Employees
1,288 persons (2012)
Total Sales
EUR 209 Mil. (2012)
Main Products
PAINTING
600 ton
1
250 ton
1
1,500/800/600/500/
400 ton(T/D)
16
250/200/150 ton(T/D)
6
ARC ROBOT
77
HANDLING ROBOT
107
SEAM WELDER
5
E-COATING
1
SPRAY COATING
1
HwaShin Plant in USA
BLANK
PRESS
WELDING
PAINTING
Established
Feb. 2003
Capital
EUR 13.7 Mil.
No. of Employees
559 persons (2012)
Total Sales
EUR 263 Mil. (2012)
Main Products
800 ton
1
300 ton
1
2,500 ton(T/F)
2
300 ton(T/D)
5
1,200 ton(T/D)
4
HANDLING ROBOT
162
CO2 ROBOT
72
E-COATING
1
Investment in Brazil
BLANK
PRESS
Hwashin
WELDING
PAINTING
SOP
Sep. 2012
Location
Av. Seoul 601, Capim Fino(Parque Automotivos de Piracicaba)
Piracicaba, SP, Brasil
No. of Employees
226 persons from SOP
Total Sales
EUR 51 Mil. (Target in 2013)
Main Products
• Front Cross Member & Control Arm
• Rear Torsion Beam Axle
• Front Bumper Beam
• Cowl Cross Bar Assembly
• Side Outer Panel
• Cowl Complete
600 ton NC
1
1,000 ton (T/D)
1
800 ton (T/D)
1
ARC WELDER
7
WELDING ROBOT
73
HANDLING ROBOT
49
E-COATING
1
Supply Chain
Hwashin
Korea
(Sub-Part)
Hwashin
Overseas
(Assembly)
Delivery
Customer
Overseas
Hwashin
Korea
(Assembly)
Overseas
(Warehouse
Operation)
Delivery
Customer
Overseas
Hwashin
(Assembly)
Delivery
Customer
Overseas
Q&A
Q
Why is HwaShin strong?
A
Q
What made HwaShin strong?
A
Q
Internal Quality Demands & Expertise in Product and Manufacturing Process
Where does HwaShin go?
A
Q
High Flexibility and Short Decision Making.
Near Partners
Who can be a partner of HwaShin tomorrow?
A
All who needs a qualified and stable supplier!
Thanks!!