1-4 Notes When Using Service Manual
Transcription
1-4 Notes When Using Service Manual
SM8303 SERVICE MANUAL VK-S454R VK-S454ER SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT COLOR VIDEO CAMERA August 2003 Digital Media Division Table of Contents 1 Safety Precaution for Repair ............. 1-1 1-1 1-2 1-3 1-4 Cautions ................................................... 1-1 lectrostatic Protection Measures ............... 1-1 Lead-Free Solder ...................................... 1-2 Notes When Using Service Manual .......... 1-3 2 General Description ........................... 2-1 2-1 Overview .................................................. 2-1 2-1-1 Servicing method ................................... 2-1 2-2 Features ................................................... 2-2 2-3 Specifications ........................................... 2-3 2-4 Comparison from Previous Models ........... 2-5 2-5 Comparison of Main Control ICs ............... 2-6 2-6 List of Abbreviations and Terms for Surveillance System ................................. 2-7 3 Description of Operation ................... 3-1 3-1 Structure Schematics ............................... 3-1 3-2 Microprocessor Pin Function Tables ......... 3-2 3-2-1 Camera microprocessor (IC1201: Camera µP) ............................. 3-2 4 Troubleshooting.................................. 4-1 4-1 Trouble Diagnosis ..................................... 4-1 4-1-1 Setting to service position ...................... 4-1 4-1-2 Trouble diagnosis flowchart ................... 4-2 5 Disassembly and Reassembly .......... 5-1 5-1 Order of Disassembly ............................... 5-1 5-2 Disassembly ............................................. 5-1 6 Adjustment .......................................... 6-1 6-1 Preparations for Adjustment ..................... 6-1 6-1-1 List of equipment and jigs ...................... 6-1 6-1-2 List of test equipment and charts ........... 6-1 6-1-3 Connections for adjustment ................... 6-2 6-1-4 Setting test equipment ........................... 6-3 6-1-5 Starting adjustment program (ZMAP) .... 6-3 6-2 List of Adjustment Items ........................... 6-5 6-2-1 List of adjustments needed after replacing major ...................................... 6-5 6-2-2 Adjustment flowchart ............................. 6-6 6-3 Data Initialize ............................................ 6-7 6-4 Electronic Volume ..................................... 6-7 6-4-1 CDS sampling pulse adjustment ............ 6-8 6-5 Adjustment (Camera Adjustment) ............. 6-8 6-5-1 Auto iris control adjustment ................... 6-9 6-5-2 White balance adjustment ..................... 6-9 6-5-3 Chroma gain adjustment ....................... 6-10 6-6 Auto Focus ............................................... 6-11 6-6-1 Zoom/focus tracking adjustment ............ 6-11 6-6-2 AF noise level adjustment ...................... 6-12 6-6-3 Check of zoom/focus trace .................... 6-12 6-7 Spot Noise ................................................ 6-13 6-8 IR Control ................................................. 6-14 6-9 Error Messages and Countermeasure ...... 6-15 7 Exploded View and Parts List ............ 7-1 7-1 Exploded View .......................................... 7-1 7-2 Replacement Parts List ............................ 7-2 7-2-1 Mechanical parts list .............................. 7-2 7-2-2 Electrical parts list ................................. 7-2 Schematic, Circuit Board and Block Diagrams .................................................... 1 1 Wiring Diagram .............................................. 1 2 Schematic Diagrams ..................................... 2 2-1 Sensor [SP] Schematic Diagram ............... 2 2-2 Process [PC] Schematic Diagram ............. 3 2-3 Switching Reg. [CSR] ................................ 6 3 Circuit Board Diagram ................................... 7 3-1 PC Circuit Board Diagram ......................... 7 3-2 SP Circuit Board Diagram .......................... 8 3-3 CSR Circuit Board Diagram ....................... 8 3-4 Identification Parts Location ....................... 9 4 Block Diagrams ............................................. 10 4-1 Overall Block Diagram ............................... 10 4-2 Power Block Diagram ................................ 11 1 Safety Precaution for Repair 1-1 Cautions PRODUCT SAFETY NOTICE Many electrical and mechanical parts have special safety-related characteristics. These are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for a higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the HITACHI recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current HITACHI Service Manual. A subscription to, or additional copies for, HITACHI Service Manual may be obtained at a nominal charge from HITACHI SALES CORPORATION. 1-2 Electrostatic Protection Measures Semiconductor components can be damaged by static electricity charged on clothes, human body, etc. Take great care when handling components to avoid electrostatic damage, and perform servicing in an environment where grounding is complete. (1) Grounding work bench (Fig. 1-2-1) Lay out an antistatic mat on work bench, and then use the ground plate to ground the work bench. (2) Grounding human body (Fig. 1-2-2) Use an antistatic wrist strap to discharge any static electricity charged on the body. Also, use a tester for wrist strap to make sure that the wrist strap is working normally. Note, however, that static electricity charged on clothes will not be discharged by wrist strap: Therefore do not allow your clothes to touch the semiconductor components. Antistatic mat Antistatic wrist strap 1M ohm Ground Fig. 1-2-1 Grounding Work Bench Fig. 1-2-2 Grounding Human Body 1-1 Safety Precaution for Repair > Lead-Free Solder 1-3 Lead-Free Solder The printed circuit board that uses lead-free solder is adopted. To protect the global environment, use the recommended lead-free solder also during servicing. Read and observe the following before soldering: Caution ALWAYS wear protective goggles during soldering so that no solder smoke or scattered solder enters the eye. Lead-free solder may scatter at high temperatures of 600°C. (1) Identification of circuit boards that use lead-free solder “F” is stamped or noted with pattern letter on circuit boards that use lead-free solder. (2) Characteristics of lead-free solder The components of lead-free solder used are as follows. The melting point of lead-free solder is 3040°C higher than that of lead based solder: Point to be soldered For reflow For dip Composition of alloy (wt%) Solder paste: Sn-3Ag-0.5Cu Bar solder: Sn-0.6Cu Melting temperature: Approx. 220°C (3) Lead-free solder for servicing Use the following lead-free solder for servicing: Recommended lead-free solder and composition of alloy (wt%): Sn-3.0Ag-0.5Cu or equivalent Information: For composition of alloy, Sn is tin; Ag is silver; Cu is copper; Bi is bismuth; Pb is lead. (4) Soldering iron for servicing The temperature of soldering iron tip must be adjusted according to the points to be soldered: Use an antistatic soldering iron with thermal control function. When removing components, take care not to damage any surrounding component or pattern. When attaching components, observe the heating time in the following table so that the components are not destroyed by heat. Tip temperatures for different soldering points: Point to be soldered Surface-mounted (chip) parts [other than those shown below] Surface-mounted (chip) parts [for DVD cameras, cellular phones only] Discrete parts Chassis, metal shield, etc. Tip temperature 320 ± 30°C [heating time: less than 5 seconds] 350 ± 10°C [heating time: less than 3 seconds] 380 ± 30°C 420 ± 30°C 1-2 Safety Precaution for Repair > Lead-Free Solder / Notes When Using Service Manual (5) Cautions when using lead based solder It is recommended that you use lead-free solder when servicing, but it is also possible to service using lead based solder. However, if lead based solder is used for servicing, take care with the following: 1) Before using lead based solder, remove the lead-free solder completely from the point to be soldered. 2) For additional soldering for repair, set the soldering iron tip temperature for lead-free solder, mix lead based solder and lead-free solder sufficiently. Do not perform any repair using the bare soldering iron tip without adding solder, since it will cause secondary failure due to lack of strength. 1-4 Notes When Using Service Manual (1) Value units used in parts list Certain symbols are indicated as shown below for value units of resistors, capacitors and coils in parts list. When you read them, note the following regular indications: Parts Resistor Capacitor Coil Indication in list Regular indication KOHM ......................................... k UF ................................................ µF PF ................................................ pF UH ............................................... µH MH .............................................. mH (2) Values in schematic diagrams The values, dielectric strength (power capacitance) and tolerances of the resistors (excluding variable resistors) and capacitors are indicated in the schematic diagrams using abbreviations. Certain symbols are indicated for value units: When you read them note the regular indications in tables below: [Resistors] Item Value Tolerance Power capacitance [Capacitors] Indication Item No indication .............................. K .................................................. k M ................................................. M No indication .............................. ±5% (All tolerances other than ±5% are indicated in schematic diagrams) No indication .............................. 1/8W (1/16 W for leadless resistors with no indication) All capacitances other than the above are indicated in schematic diagrams. Value Dielectric strength Indication No indication .............................. µF P .................................................. pF No indication .............................. 50V (All dielectric strengths other than 50 V are indicated in schematic diagrams) [Coils] Item Value 1-3 Indication µ ................................................... µH m .................................................. mH Safety Precaution for Repair > Notes When Using Service Manual (3) Identifications of sides A/B in circuit board diagrams 1) Board with a pattern on one side and parts on both sides: Side A: Shows discrete parts, viewed from the pattern side. Side B: Shows leadless parts, viewed from the pattern side. 2) Board with patterns on both sides and parts on both sides: Side A: Shows parts and patterns which can be seen when the case is opened. Side B: Shows parts and the pattern on the back of side A. (4) Table for indexing locations of parts This table shows locations of each part on circuit board diagrams. The locations are indicated using the guide scales on the external lines of diagrams. 1) One diagram indicated for each board Symbol No. IC IC1201 Symbol no. 2) Two diagrams indicated for each board Parts Location Symbol No. IC IC1201 Type of part 2 A Parts Location A - 2 A Zone "A" on circuit board diagram Zone "A" on board diagram Zone "2" on circuit board diagram Zone "2" on board diagram A: Shows side A B: Shows side B 1-4 2 General Description 2-1 Overview VK-S454R/S454ER is a color chassis video camera: All these models incorporate an optical 23-power compact zoom lens. The signal process circuit is equipped with a digital signal processor (D.S.P.6) that is the same as that of VK-S454/S454E. The external appearance is identical to VK-S454/S454E. 2-1-1 Servicing method Table 2-1-1 shows the method for servicing each circuit board. Refer to "4 Troubleshooting" for the method of judging defects in each circuit board. Information: These servicing methods are subject to change without notice for the purpose of facilitating service procedures. Table 2-1-1 Circuit Board Servicing Method Circuit board CSR circuit board SP circuit board PC circuit board PC CIRCUIT BOARD Servicing method Component replacement. IC1121 SP CIRCUIT BOARD Component replacement or Circuit board assembly replacement (Order format).*1 *1: Since IC1121 mounted on the PC circuit board is CSP type, replacement is not possible: Replace the whole PC circuit board when IC1121 becomes faulty. Other components on the PC circuit board can be replaced. CSR CIRCUIT BOARD Fig. 2-1-1 Locations of Circuit Boards 2-1 General Description > Features 2-2 Features Progressive Scan CCD Image Sensor The VK-S454R/S454ER has a high-performance 1/4-inch progressive scan CCD. Wide Dynamic Range A wide dynamic range is achieved by the progressive synthesis function, which records an image at a shutter speed suitable for brighter object and another image at a shutter speed suitable for darker object, then and synthesizes the two images, thereby reproducing a clear picture. Removable IR Cut Filter The IR cut filter that is fixed on other video cameras can be detached in low illumination. Removing the IR cut filter in low illumination will make it possible to use the infrared rays as a light source, so recording even in 0.02 lx will be possible. Built-in Optical Power Zoom Lens A highly reliable optical 23-power zoom lens is mounted, and it is equipped with auto-focus, auto iris and removable IR cut filter functions. 12-Power Digital Zoom Function The 12-power digital zoom, combined with the 23-power optical zoom, makes possible up to 276power zooming. Remote Control via RS-232C Focus, iris and zoom can be remotely operated via RS-232C. External Synchronization with AC-Line Pulse Signal This chassis camera is compatible with external sync using AC-line pulse signal, as well as with internal sync. 2-2 General Description > Specifications 2-3 Specifications The specifications in shaded columns are different from those of previous models. Design and specifications are subject to change without notice. Item Signal Format Scanning System Scanning Frequency Horizontal Vertical Image Sensor Total Pixels Effective Pixels Lens Focal Length Angle of View F-Value Min. Distance Removable IR cut filter (IRcf) Function Signal Processing Circuit Sync. System Camera Functions Optical Zoom (Control through Digital Zoom RS-232C) Video Focus White Balance Digital Slow Shutter (DSS) Shutter Pro-AE mode Speed (Auto) Pro-AE+* mode (Pro-AE + DSS) Pro-AER mode (Pro-AE + IRcf) Pro-AER+ mode (Pro-AE+ + IRcf) Manual VK-S454R/S454ER VK-S454R: NTSC VK-S454ER: PAL 2:1 Interlacing VK-S454R: 15.734 kHz VK-S454ER: 15.625 kHz VK-S454R: 59.94 Hz VK-S454ER: 50 Hz 1/4-inch CCD VK-S454R: 758 (H) × 504 (V), 380k VK-S454ER: 758 (H) × 592 (V), 450k VK-S454R: 724 (H) × 494 (V), 360k VK-S454ER: 724 (H) × 582 (V), 420k f = 3.6 - 82.8 mm Horizontal 54°(Wide), 2.5°(Tele) F1.6 (Wide) - F3.7 (Tele) 1.0m (Tele), 0.01m (Wide) Provided DSP6 Internal/External Wide* - Tele 23× (Zoom speed: 4.2s*/5.8s) Off*/On (Up to 12×) Auto*/Manual (Near - Far/Fix) Auto*/Manual (Red/Blue Gain: Up-Down/Fix) VK-S454R: 1/2 - 1/60s VK-S454ER: 1/1.5 - 1/50s VK-S454R: 1/60 - 1/4000s VK-S454ER: 1/50 - 1/4000s VK-S454R: 1/2 - 1/4* - 1/4000s VK-S454ER: 1/1.5 - 1/3* - 1/4000s VK-S454R: 1/60 - 1/4000s VK-S454ER: 1/50 - 1/4000s VK-S454R: 1/2 - 1/4 - 1/4000s VK-S454ER: 1/1.5 - 1/3 - 1/4000s VK-S454R: Shutter priority (1/2 - 1/4000s)/ Exposure priority (F1.6 - F34)/ AGC priority (0 - 27dB) VK-S454ER: Shutter priority (1/1.5 - 1/4000s)/ Exposure priority (F1.6 - F34)/ AGC priority (0 - 27dB) Auto*/Manual (Off/On) Removable IR cut filter (IRcf) Wide Dynamic Range (WDR) Off*/On (Auto/Manual) Reverse Off*/On Mirror Off*/On *: Default settings 2-3 General Description > Specifications Item VK-S454R/S454ER Camera Functions Iris (Control through Privacy Zone Masking RS-232C) Scene Memory (Freeze) Communication Speed of RS-232C Position Preset Auto* Off/On* (2 zone 2-D/8 zone 3-D) Off*/On Selective (4.8k*/9.6k/19.2k/38.4/57.6k bps) No-Trace preset/Trace preset (Memory: max. 111 position) Horizontal Resolution More than 470 TV lines Luminance S/N Ratio More than 50dB Sensitivity Pro-AE mode (1/60s or 1/50s, 3.0 lx F1.6, AGC gain: 28.0dB) Pro-AE+* mode (1/4s or 1/3s) 0.2 lx Pro-AER+ mode (IRcf: Off) 0.02 lx Video output Composite: 1.0 ± 0.2Vp-p Supplied Voltage 9 V - 12 V DC ± 0.5 V Power Requirement 4.7 W (When suppling 9 V DC) Operating Temperature 0 - 60° (Recommended: 0 - 40°) Operating Humidity 10 - 90% Dimensions 50 (W) × 60 (H) × 89.5 (D) mm Weight Approx. 230g *: Default settings 2-4 General Description > Comparison from Previous Models 2-4 Comparison from Previous Models : Same as on left Item Image Sensor Total Pixels Effective Pixels Lens Focal Length Angle of View F-Value Min. Distance Removable IR cut filter (IRcf) Function Signal Processing Circuit Sync. System Camera Optical Zoom Functions Digital Zoom (Control White Balance through RS-232C) Shutter Speed Removable IR cut filter (IRcf) Wide Dynamic Range (WDR) Reverse Mirror Iris Privacy Zone Masking Scene Memory (Freeze) Communication Speed of RS-232C Position Preset Horizontal Resolution Luminance S/N Ratio Sensitivity Pro-AE mode Pro-AE+* mode Pro-AER+ mode Supplied Voltage Power Requirement Dimensions Weight VK-S454R/S454ER 1/4-inch CCD VK-S454R: 758 (H) × 504 (V), 380k VK-S454ER: 758 (H) × 592 (V), 450k VK-S454R: 724 (H) × 494 (V), 360k VK-S454ER: 724 (H) × 582 (V), 420k f = 3.6 - 82.8 mm Horizontal 54°(Wide), 2.5°(Tele) F1.6 (Wide) - F3.7 (Tele) 1.0m (Tele), 0.01m (Wide) Provided DSP6 Internal/External 23× (Zoom speed: 4.2s/5.8s) Off/On (Up to 12×) Auto/Manual (Red/Blue Gain: UpDown/Fix) VK-S454R: 1/2 - 1/4 - 1/4000s VK-S454ER: 1/1.5 - 1/3 - 1/4000s Auto/Manual (Off/On) VK-S454/S454E VK-S454: VK-S454E: VK-S454: VK-S454E: VK-S454: VK-S454E: Off/On (Auto/Manual) Off/On Off/On Auto Off/On (2 zone 2-D/8 zone 3-D) Off/On Selective (4.8k/9.6k/19.2k/38.4/57.6k bps) No-Trace preset/Trace preset (Memory: max. 111 position) More than 470 TV lines More than 50dB 3.0 lx 0.2 lx 0.02 lx 9 V - 12 V DC ± 0.5 V 4.7 W (When suppling 9 V DC) 50 (W) × 60 (H) × 89.5 (D) mm Approx. 230g 2-5 Not Provided Off/On (2 zone 2-D) Selective (2.4k/4.8k/9.6k bps) Not Provided 9 V DC ± 0.5 V 4.6 W General Description > Comparison of Main Control ICs 2-5 Comparison of Main Control ICs : Same as on left Item Image Sensor VK-S454R/S454ER Sensor Drive Buf. CDS AGC & A/D Conv. Camera DSP SD RAM Inv. Clock Gen. Camera µP Adj. EEPROM Reset EEPROM Reset Pulse Gen. VK-S454R: ICX216AN VK-S454ER: ICX217AN µPD16510GR HD74AC244 HD49325BF HG75C015ABT W986432DH-7 TC7SHU04FU MJU6321P HD6432238RN46FA BA9016RFV BA9016RFV RN5VD27AA Zoom Motor Drive Focus Motor Drive IR Motor Drive F.Det./Iris Drive PWM 7.2V Reg. Y/C Mix. & Video Amp Level Shift VCO/Phase Compa. FV Pulse Gen. Inv. NTSC/PAL Switch TB6512AF TB6512AF TB6512AF µPD5023GS-147-GJG TL1464IPT PQ20WZ51 BA7665FS SN74AHCT125PW 74VHC4046MTCX SN74AHC1G08HDCK Not provided Not provided 2-6 (IC1001) (IC1001) (IC1002) (IC1003) (IC1101) (IC1121) (IC1150) (IC1171) (IC1173) (IC1201) (IC1202) (IC1250) (IC1251) VK-S454/S454E VK-S454: VK-S454E: HD49325BHF (IC1101) µPD456323G5-A10BL-9JH (IC1150) HD6432238RN33FA Not provided X25097V1-2.7 RN5VD27AA TC7S08FU (IC1301) MPC17AT85VMEL (IC1302) MPC17AT85VMEL (IC1380) MPC17AT85VMEL (IC1351) (IC1501) (IC1502) Not provided (IC1601) BA7664FV (IC1602) HD74HCT125T (IC1603) (IC1604) TC7S08 TC7SHU04FU NJM2533V (IC1201) (IC1250) (IC1251) (IC1206) (IC1301) (IC1302) (IC1380) (IC1601) (IC1602) (IC1604) (IC1605) (IC1606) General Description > List of Abbreviations and Terms for Surveillance System 2-6 List of Abbreviations and Terms for Surveillance System Index A Abbreviation/ Term ANSI ATA ATA card C Category Category 5 CCTV CF C mount Compact Flash CS mount CSP D E Daisy chain D-SUB EIA EIAJ Ethernet F H I Flange Back Hard Disk Drive HDD IDE IEEE J Interlaced CCD Sensor IR JEIDA JEITA JPEG L LAN Explanation American National Standard Institute: This organization establishes industrial product specifications for US. AT Attachment interface: Formal standard of IDE standardized by ANSI. A kind of PC card. It incorporates a flash memory and hard disk: The format of connecting to PC conforms to the ATA standard. Division of twisted pair cables for communications depending on the frequency bandwidth. Categories 1-6 are available. Twisted pair cable for communications whose frequency bandwidth is 100 MHz. Closed Circuit Television: System for sending video signals to subscribers only. See "Compact Flash". Type of lens mount for video cameras. A mount with flange back of 17.526 mm is referred to as a C mount. Abbreviated and referred to as CF. Compact memory card, 36.4 mm long × 42.8 mm wide × 3.3 mm thick. Type of lens mount for video cameras. A mount with flange back of 12.5 mm is referred to as a CS mount. Chip Scale Package or Chip Size Package: This IC was made compact by arranging pins under the package. To connect multiple devices together. A "D"-shaped trapezoidal connector. Electronic Industries Alliance: This US electronic industrial organization oversees the electronic industry in US and standardizes various technologies and techniques. See "JEITA". Standard for communication format established by IEEE: This specifies the transmission rate, cable used and data exchange format. 10Base-T and 100Base-TX are also included in this standard. Distance from the lens installation surface to recording surface of image sensor. Abbreviated and referred to as HDD. This device uses a motor to rotate at high speed a disk coated with magnetic substance on its surface, and brings a magnetic head to the disk to read and write data. See "Hard Disk Drive". Integrated Device Electronics: One of the formats for connecting PC and hard disk that was established by hard disk manufacturers. ANSI currently refers to it as the ATA standard. Institute of Electrical and Electronic Engineers in US: The world largest institute related to electronics; has over 320,000 members in more than 130 countries in the world. This CCD image sensor scans an image twice to create a one-image signal. It scans roughly once and then interpolates between first scanning lines the second time to interlace the image. Infrared Ray. See "JEITA". Japan Electronics and Information Technology Industries Association: came into existence when JEIDA (Japan Electronic Industry Development Association) merged with EIAJ (Electronic Industries Association of Japan) in November, 2000. Joint Photographic Expert Group: International standard format for compressing still images. Local Area Network: A network within a limited area, such as in company or school. 2-7 General Description > List of Abbreviations and Terms for Surveillance System Index M P R S T U V Abbreviation/ Term Explanation MPEG Moving Picture Experts Group: Standard related to compression of video (movie) and audio. There are four types of MPEG - MPEG1, MPEG2, MPEG4 and MPEG 7 depending on the compression method and image quality. MPEG2 Moving Picture Experts Group Phase 2: A higher standard of MPEG which is applied to video (movie) requiring higher quality. MPEG Audio One of three audio compression standards (layers I-III) defined by MPEG. Layer II PC card Standard card type expansion device that is inserted into a slot for PC card. JEITA and PCMCIA (Personal Computer Memory Card International Association) are cooperating to perform standardization. There are three types of cards - TYPE I, II and III - depending on differences in functions and thickness. The PC card is also referred to as a PCMCIA card. Progressive This CCD image sensor scans an image once to create a one-image signal. Also referred scan CCD to as a non-interlaced CCD sensor. Sensor Protocol Procedure, regulations and conventions for data communications. RAID Redundant Array of Independent Disks: This technique arrays multiple hard disks and then uses them as one disk to decentralize accesses, thereby enhancing reliability and process speed. There are seven types of RAID - RAID0-RAID6. RJ-45 8-pole, 8-core connector used for communication cable. RS-232C Recommended Standard 232 version C: One of the serial communication standards established by EIA. Communication standard for one-to-one connections only. 25-pin or 9-pin D-SUB connectors are used. Recommended Standard 485: One of serial communication standards established by EIA. RS-485 This standard complies with multiple-to-multiple connections of up to 32 units. 25-pin DSUB connectors are normally used. Small Computer System Interface: A standard for connecting computer and peripheral SCSI devices. The number, First, Ultra, Wide, etc., prefixed or suffixed to SCSI indicates the data transfer rate and connector specifications. Screened Twisted Pair: One type of twisted pair cables. Only the inside of the outermost ScTP sheath in this twisted pair cable is shielded. Noise resistance characteristics are superior to UTP. SIF Standard Image Format: This format delivers the resolution of 320 horizontal × 240 vertical pixels. Shielded Twisted Pair: One type of twisted pair cables, with each pair shielded. Noise STP resistance characteristics are superior to UTP or ScTP. SXGA Super eXtended Graphics Array: An expanded specification of XGA, with resolution of 1280 horizontal × 1024 vertical pixels. Twisted Pair One type of communication cables: Two sheathed cables are twisted into one pair, which Cable is further sheathed. 4 pairs of cables twisted and sheathed are normally used for communication cables. UTP Unshielded Twisted Pair: One type of twisted pair cables, without shield. Noise resistance characteristics are inferior to ScTP. Variable Bit Rate: This format of coding audio and video varies the amount of data VBR depending on the subject image. VGA Video Graphics Array: The resolution is 640 horizontal × 480 vertical pixels. 2-8 General Description > List of Abbreviations and Terms for Surveillance System Index Abbreviation/ Term W WDR X XGA 0-9 10Base-T 100Base-T 100Base-TX Explanation Wide Dynamic Range: The Hitachi wide dynamic range technique lets a video camera with progressive scan CCD record an image at a shutter speed suitable for brighter object and another image at a shutter speed suitable for darker object. It then synthesizes the two images, thereby reproducing a clear picture. eXtended Graphics Array: Extended VGA specifications with the resolution of 1024 horizontal × 768 vertical pixels. Ethernet specifications using twisted pair cables. The number indicates data transfer rate; T after a hyphen indicates the use of a twisted pair cable. The data transfer rate of 10Base-T is 10 Mbps, and the data transfer rate of 10Base-T/TX is 100 Mbps. 2-9 3 Description of Operation 53mm 24mm 4 - M2 SCREWS for TRIPOD PLATE (These screws are limit of height keep as being less than 2 mm for "A") 16 0 3-1 Structure Schematics 61.4mm 2 - M2 SCREWS Ø5 53mm m 24mm 0m 0 M2 SCREW 26mm 29mm 43.08mm 7.3mm 8mm 4 - M2 SCREWS for TRIPOD PLATE (These screws are limit of height keep as being less than 2 mm for "A") 0.8mm 16mm 90˚ 89.5mm 77mm Ø32.2mm 33mm 60mm 13.5 mm 30mm 12.5mm 37mm 11.5mm 50mm 4 - M2 SCREWS 25mm CHASSIS M2 SCREW A Fig. 3-1-1 Structure Schematics 3-1 Description of Operation > Microprocessor Pin Function Table 3-2 Microprocessor Pin Function Table 3-2-1 Camera microprocessor (IC1201: Camera µP) Pin No. Abbreviation I/O Active Level O --------O --------O (Pulse) --------Hi --------Lo O Lo 1 2 3 4 5 6 7 LD-DSP 4800ST ----GYRO-RST --------RDOEB 8 ZDOEB 9 10 11 12 13 RDCK ZDCK IRDCK VCC(3V) LINE-SW O O O ----I (Pulse) (Pulse) (Pulse) ----Hi/Lo 14 15 GND IRDCW ----O ----Hi/Lo 16 IROREB O (Pulse) 17 18 19 20 21 22 23 24 25 26 27 28 29 30 IR-RESET IR-SENS IR-LED ------------TEST0 TEST1 CHECK8 ZD-RESET RD-RESET IRIS-PWM LD-JIG ZOOM-LED O I O ------------------------O O O ----O Hi (Pulse) ----------------------------Hi Hi (Pulse) ----(Pulse) 31 32 33 TXD2 RXD2 FCUS-LED --------O --------(Pulse) 34 ZDCW O Hi/Lo 35 36 ZD-PWMA RDCW ----O ----(Pulse) Function Activates data communication with IC1121 (CAMERA DSP). Not used. Open. Activates focus drive data communications with IC1302 (FOCUS MOTOR DRIVE). Activates zoom drive data communications with IC1301 (ZOOM MOTOR DRIVE). Outputs focus motor drive signal to IC1302 (FOCUS MOTOR DRIVE). Outputs zoom motor drive signal to IC1301 (ZOOM MOTOR DRIVE). Outputs IR motor drive signal to IC1380 (IR MOTOR DRIVE) 3V power input. External sync detection input. When "Hi" is input, the unit will be driven in the external sync mode; when "Lo" is input, it will be driven in the internal sync mode. Ground. Issues a command which determines with IC1380 (IR MOTOR DRIVE) Activates focus drive data communications with IC1380 (IR MOTOR DRIVE) Resets IC1380 (IR MOTOR DRIVE) IR motor position detection input. Not used. Open. Resets IC1301 (ZOOM MOTOR DRIVE). Resets IC1302 (FOCUS MOTOR DRIVE). Iris motor drive output . Not used. Open. Output pulses to drive the ZOOM LED in the lens block via Q1201 (LED DRIVE). Not used. Connected to 3V line via resistor. Output pulses to drive the FOCUS LED in the lens block via Q1201 (LED DRIVE). Issues a command which determines with IC1301 (ZOOM MOTOR DRIVE). Not used. Open. Issues a command which determines with IC1302 (FOCUS MOTOR DRIVE). 3-2 Description of Operation > Microprocessor Pin Function Table Pin No. Abbreviation I/O Active Level 37 38 RD-PWMA FV O I ----(Pulse) 39 40 41 42 43 44 FCUS-SEN ----ZOM-SEN GND HAL-ADJ1 HAL-ADJ0 I ----I ----O O (Pulse) ----(Pulse) ----0V-3V 0V-3V 45 46 47 48 49 BATTERY ZOOM-SW FOCUS-SW +B-DET TEMP-ADJ I I I I I 0V-5V 0V-3V 0V-3V 0V-3V 0V-3V 50 51 52 V-GYRO H-GYRO FDET I I I 0V-3V 0V-3V 0V-3V 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 AVCC AVCC VCC VCC --------RESET-IN VCC STBY VCC ----GND3 SYS-CLK FWE MD2 ----HALL-G ------------------------I --------------------I ------------O ------------------------Lo ------------------------------------Hi 70 71 72 73 74 75 76 77 --------HD --------FP SD(232C) RD(232C) --------I --------I O I --------(Pulse) --------(Pulse) (Pulse) (Pulse) Function Not used. Open. Receives the vertical sync pulses that detect the iris detection area, from IC1121 (CAMERA DSP). Focus motor position detection input. Not used. Open. Zoom motor position detection input. Ground. Controls the offset voltage of IC1351 (F.DET/IRIS DRIVE). Drives bias generator in IC1351 (F.DET/IRIS DRIVE) via Q1351 (BIAS DRIVE) to control the bias voltage of the Hall devices. Not used. Connected to 3V line and ground via resistors. Not used. Connected to 3V line and ground via resistors and capacitor. Power voltage (+B) detection input. Monitors the +B line voltage. Temperature change detection input. Detects variations in the forward voltage at the connected diode to correct the back-focus. Not used. Connect to ground. F-value detection input. Receives the F.DET voltage detected by IC1351 (F.DET/IRIS DRIVE) and compares this with the reference voltage input via pin 53 to detect the F-value. Reference 3V power input. A/D reference voltage input (connected to 3V power supply). 3V power input. Not used. Open. Not used. Connect to ground. Reset signal input from IC1251 (RESET PULSE GEN.). 3V power input. Not used. Connect to 3V power supply. 3V power input. Not used. Open. Grounded. Inputs control pulses from IC1211 (CAMERA DSP). Not used. Connected to ground via resistors. Not used. Connected to 3V line via resistors. Not used. Open. Controls the amplification (gain of Hall device) of IC1351 (F.DET/IRIS DRIVE). Not used. Open. Inputs horizontal sync from IC1121 (CAMERA DSP). Not used. Open. Inputs field discrimination pulse from IC1121 (CAMERA DSP). Used for initial settings and adjustment. For data communications with personal computer. 3-3 Description of Operation > Microprocessor Pin Function Table Pin No. Abbreviation 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 EP3 ----------------SDO SDI SCLK --------------------------------SYS-RST STBY_5V CK-CDS SDO-CDS CS-CDS 99 100 CS-EE1 CS-EE2 I/O Active Level I ----------------O I O ------------------------------------O O O O (Pulse) ----------------(Pulse) (Pulse) (Pulse) ------------------------------------Hi/Lo (Pulse) (Pulse) (Pulse) O O (Pulse) (Pulse) Function Receives pulses which discriminate the iris detection area. Not used. Open. For data communications with IC1121 (CAMERA DSP), IC1202 (ADJ EEPROM), IC1250 (RESET EEPROM). Not used. Open. 5V regulator control output. (Hi: On/Lo:Off) Transfer data to IC1101 (CDS/AGC & A/D CONV. ). Activates data communications with IC1101 (CDS/AGC & A/D CONV. ). Activates data communications with IC1202 (ADJ EEPROM). Activates data communications with IC1203 (RESET EEPROM). 3-4 4 Troubleshooting 4-1 Trouble Diagnosis 4-1-1 Setting to service position Remove chassis R and chassis L, referring to “5. Disassembly and Reassembly”, and connect the camera as shown in Fig. 4-1-1. Note: To prevent short-circuit, always perform trouble diagnosis of camera on insulated mat. PC CIRCUIT BOARD SP CIRCUIT BOARD CSR CIRCUIT BOARD 9PIN FLAT CABLE (ACCESSORY) PG1601 COLOR MONITOR DSP INTERFACE CONNECT JIG (Parts No. 7069179) 1 RD 2 SD 3 GND WHT BRW BRW 4 +B BRW 5 GND BRW 6 VIDEO BRW 7 GND(VIDEO) BRW 8 EX. FV BRW 9 GND BRW 1 9 VIDEO IN 1 2 3 4 5 6 7 8 9 DC POWER SUPPLY (9V/3A) + GND Fig. 4-1-1 Connections for Trouble Diagnosis 4-1 Troubleshooting > Trouble Diagnosis 4-1-2 Trouble diagnosis flowchart (1) No video (luminance) signal NG TL1530: 5V Refer to "(3) No power" OK The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. NG TL1531: 3V Refer to "(3) No power" OK NG Refer to "(3) No power" TL1532: 2V OK NG Refer to "(3) No power" TL1533: 15V OK NG TL1534: -6.5V Refer to "(3) No power" OK NG TL1510: 7.2V Refer to "(3) No power" OK TL1525: Luminance signal OK IC1601 faulty NG TL1002: CCD output signal NG 1 [Continued on next page] OK IC1101-26: CCD output signal NG C1105 faulty or connect the connections of circuit boards. OK IC1101-43, 44, 45: Pulses NG IC1201 faulty. OK IC1101-16, 17, 18, 19: Pulses NG IC1121 faulty. OK IC1101-2 to 11: Pulses NG IC1101 faulty. OK Q1102-B: Luminance signal NG TL1154: 3V OK Q1102 faulty. OK IC1121 faulty. 4-2 NG Q1103 or D1101 faulty. Troubleshooting > Trouble Diagnosis IC1001-2 (TL1063), TL1065, TL1066: Pulses [Continued from preceding page] OK NG 1 PG1001-7 (TL1007), NG TL1010, TL1012, TL1014: Pulses IC1121 faulty or connect the connections of circuit boards. OK IC1002 faulty. IC1003-11, 13, 15 (TL1073 to 1075): Pulses NG IC1121 faulty. OK NG IC1001-12, 13, 14: Pulses IC1003 faulty. OK NG IC1001-7: CCD output signal IC1001 faulty. OK Q1001 faulty. (2) No chroma signal Luminance signal NG Refer to "(1) No video (luminance) signal" OK TL1528: Chroma signal NG The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Q1101-B: Chroma signal OK IC1601-7: Chroma signal Q1101 faulty. NG NG NG Q1605 faulty. TL1154: 3V OK IC1601 faulty. OK OK IC1121 faulty. 4-3 Q1103 or D1101 faulty. Troubleshooting > Trouble Diagnosis (3) No power Check fuse (F1601) NG Fuse replacement The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. OK NG TL1609: 9V (+B) D1601 faulty OK NG TL1535: 9V (+B) CP1601 faulty OK NG NG IC1501-44: 8V TL1530: 5V IC1501 faulty OK OK Q1501 faulty NG NG IC1501-35: 8V TL1531: 3V IC1501 faulty OK OK Q1502 faulty NG NG IC1501 faulty IC1501-2: 8V TL1532: 2V OK OK Q1503 faulty NG NG TL1534: -6.5V TL1533: 15V OK OK OK D1501 faulty Q1504 faulty OK TL1534: -6.5V NG D1503 faulty NG IC1501-41: 8V NG TL1510: 7.2V IC1502 faulty OK Correct the connections of circuit boards 4-4 IC1501 faulty Troubleshooting > Trouble Diagnosis (4) No zoom and focus operation IC1380-10 (TL1301): 7.2V NG L1301 faulty OK When power turned on: TL1345:Pulse The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Check the connections of the lens flat cable. NG OK TL1331 to 1334: Pulses OK Lens unit faulty. PG1301-1 (TL1346): 3V NG Check the 3V line OK NG Check the 3V line TL1335: Pulse OK IC1301-10, 15: 7.2V Correct the connections of the cable. OK NG IC1301-2,4, 24: 3V NG NG IC1201 faulty. R1203 faulty. Q1201 faulty. NG Correct the connections of the flat cable. OK NG Check the 7.2V (VM) line Lens unit faulty OK TL1311: Pulse NG IC1201 faulty OK IC1301-23: Pulse NG IC1201 faulty. OK IC1301-20: Pulse NG IC1201 faulty. OK IC1301-5: Pulse NG IC1201 faulty. OK When power turned on:PG1301-12 (TL1336): Pulse Check the connections of the lens flat cable. NG OK OK PG1301-19 to 22 (TL1347 to 1350): Pulses NG IC1302-2,4,24: 3V OK Lens unit faulty. PG1301-1 (TL1346): 3V Check the 3V line OK NG Check the 3V line PG1301-14 (TL1344): Pulse OK OK 2 NG [Continued on next page] Lens unit faulty. 4-5 NG IC1201 faulty. R1204 faulty. Q1201 faulty. Troubleshooting > Trouble Diagnosis 2 [Continued from preceding page] IC1302-10,15: 7.2V NG Check the 7.2V (VM) line. OK IC1201-9 (TL1312): Pulse NG IC1201 faulty. OK IC1302-23: Pulse NG IC1201 faulty. OK IC1302-20: Pulse NG IC1201 faulty. OK IC1302-5: Pulse NG IC1201 faulty. OK IC1301 or IC1302 faulty. (5) Subject is greatly out-of-focus when zoomed Check the Zoom switch unit. NG The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Zoom switch faulty. OK IC1201-49: 1.2-1.6V NG D1201,C1206,R1215 faulty. OK * Data Initialize and adjust auto focus. Does autofocus operate normally? Note: For the item marked , perform all the adjustments required when the unit is data initialized, before adjusting auto focus. * NG IC1201 faulty. OK END 4-6 Troubleshooting > Trouble Diagnosis (6) No focus lens operation Does zoom operate normally? NG See "(4)No zoom and focus operation." OK The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Check the connections of the lens flat cable. When power turned NG on: PG1301-12 (TL1336): Pulse OK PG1301-19 to 22 (TL1347 to1350): Pulses OK Lens unit faulty. PG1301-1 (TL1346): 3V NG Check the 3V line NG Check the 7.2V (VM) line PG1301-14 (TL1344): Pulse OK Lens unit faulty. OK IC1201-9 (TL1312): Pulse NG IC1201 faulty. OK IC1302-23: Pulse NG IC1201 faulty. OK IC1302-20: Pulse NG IC1201 faulty. OK IC1302-5: Pulse NG Check the 3V line OK OK IC1302-10,15: 7.2V Correct the connections of the flat cable. OK NG IC1302-2,4,24: 3V NG NG IC1201 faulty. OK IC1302 faulty. 4-7 NG IC1201 faulty. R1204 faulty. Q1201 faulty. Troubleshooting > Trouble Diagnosis (7) No zoom operation Does focus operate NG normally? See "(4) No zoom and focus operation." OK Check the zoom switch unit. NG The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Zoom switch faulty. OK When power turned on:TL1345: Pulse Check the connections of the lens flat cable. NG OK Lens unit faulty. NG IC1301-2,4,24: 3V NG Check the 3V line PG1301-1 (TL1346): 3V OK TL1335: Pulse OK OK IC1301-10, 15: 7.2V NG Check the 7.2V (VM) line Lens unit faulty. OK NG TL1311: Pulse IC1201 faulty. OK IC1301-23: Pulse NG IC1201 faulty. OK IC1301-20: Pulse NG IC1201 faulty. OK IC1301-5: Pulse Correct the connections of the flat cable. OK OK TL1331 to 1334: Pulses NG NG IC1201 faulty. OK IC1301 faulty 4-8 NG NG Check the 3V line IC1201 faulty. R1203 faulty. Q1201 faulty. Troubleshooting > Trouble Diagnosis (8) No auto focus operation Does zoom operate normally? NG See "(4) No zoom and focus operation." OK The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Connect an oscilloscope to video output VIDEO SIGNAL: 360mVp-p or more NG Increase the illumination of the subject. OK NO Does the video level increase? Camera circuit faulty. YES Set the zoom to the wide-angle end. Point at the objects from the infinity to close-up ends. Is there a point at which focus is obtained NG between the infinity and close-up ends? NG PG1301-12 (TL1336): Pulse Check the connections of the lens flat cable. 3 * Data Initialize and adjust auto focuss. Does autofocus operate normally? OK END NG Correct the connections of the flat cable. OK OK OK NG IC1201 faulty. PG1301-1 (TL1346): 3V OK NG PG1301-14 (TL1344): Pulse OK NG Lens unit faulty. Note: For the item marked , perform all the adjustments required when the unit is data initialized, before adjusting auto focus. * 4-9 Check the 3V line IC1201 faulty. R1204 faulty. Q1201 faulty. Troubleshooting > Trouble Diagnosis 3 PG1301-19 to 22 (TL1347 to 1350): Pulses OK Lens unit faulty. NG IC1302-2,4,24: 3V NG Check the 3V line OK IC1302-10,15: 7.2V NG Check the 7.2V (VM) line OK IC1201-9 (TL1312): Pulse NG IC1201 faulty. OK IC1302-23: Pulse NG IC1201 faulty. OK IC1302-20: Pulse NG IC1201 faulty. OK IC1302-5: Pulse NG IC1201 faulty. OK IC1302 faulty. 4 - 10 Troubleshooting > Trouble Diagnosis ( 9 ) N o I R c o n t ro l o p e r a t i o n IC1380-10 (TL1301): 7.2V OK NG When power turned on:TL1381: Pulse NG L1301 faulty. The test lands and components of circuit no. 1000-1099 are on the SP circuit board. The test lands and components of circuit no. 1100-1499 are on the PC circuit board. The test lands and components of circuit no. 1500 and higher are on the CSR circuit board. Check the NG connections of the lens flat cable. Correct the connections of the flat cable. OK OK Lens unit faulty. TL1383 to 1386: Pulses OK Lens unit faulty. NG IC1380-2,4,24: 3V NG Check the 3V line OK IC1380-10, 15: 7.2V NG Check the 7.2V (VM) line OK NG TL1388: Pulse IC1201 faulty. OK IC1380-23: Pulse NG IC1201 faulty. OK IC1380-20: Pulse NG IC1201 faulty. OK IC1380-5: Pulse NG IC1201 faulty. OK IC1380 faulty 4 - 11 5 Disassembly and Reassembly 5-1 Order of Disassembly Refer to “Disassembly Flowchart” in Fig. 5-1-1 for the order of removing components. When reassembling components, use the reverse order to removal unless otherwise specified. Note: When replacing components in the VK-S454R/S454ER, be sure to use only those shown in "Replacement Parts List". Reading Disassembly Flowchart: After locating the target component in the flowchart, remove all components of the target in sequence, following the arrows (routes) from the top of flowchart. Component name Chassis R Chassis L Item No. 1) and 2) PC Circuit Board 3) to 5) CSR Circuit Board 6) and 7) SP Circuit Board Image Sensor 8) and 10) 11) Lens unit Fig. 5-1-1 5-2 Disassembly Information: Numbers in figures are step numbers in disassemble procedure, and letters in brackets [ the types of screw. Chassis L and R (Fig. 5-2-1) 1) Remove four screws [A] and remove the chassis L. 2) Remove two screws [A] and remove the chassis R. B CHASSIS R [A] M2×3 (Black) PC CIRCUIT BOARD SP CIRCUIT BOARD A 1 [A] B A LENS UNIT CSR CIRCUIT 1 [A] BOARD 2 [A] CHASSIS L Fig. 5-2-1 5-1 ] show Disassembly and Reassembly > Disassembly PC Circuit Board (Fig. 5-2-2) 3) Disconnect two flat cables from the PC circuit board. 4) Remove one screw [B]. 5) Remove the PC circuit board in the direction of the arrow. CSR Circuit Board (Fig. 5-2-2) 6) Remove one screw [B]. 7) Remove the CSR circuit board in the direction of the arrow. SP Circuit Board and Image Sensor (Fig. 5-2-2) 8) Remove two screws [C] and remove image sensor assembled with SP circuit board, the crystal filter and rubber also removed. Be careful not damage and lost them. 9) Unsolder the terminals (fourteen points) of image sensor on the SP circuit board. 10) Remove two screws [D] and remove image sensor form the SP circuit board. Lens Unit (Fig. 5-2-2) 11) Remove three screws [C] and remove the camera chassis for the lens unit. 3-1 3-2 3 3-1 4 [B] 5 PC CIRCUIT BOARD SP CIRCUIT BOARD 10 [D] 8 [C] RUBBER CRYSTAL FILTER LENS UNIT A B 9 A 7 IMAGE SENSOR 11 [C] 11 [C] CSR CIRCUIT BOARD [B] M2×5 (Gold) 6 [B] [C] M2×5 (Black) CAMERA CHASSIS [D] M2×3 (Gold) B Fig. 5-2-2 5-2 6 Adjustment 6-1 Preparations for Adjustment All adjustments are performed using the adjustment program (ZMAP: Zoom camera Manual Adjustment Program) and personal computer (PC). If error message appears during adjustment, refer to "6-9 Error Messages and Countermeasure". 6-1-1 List of equipment and jigs New Adjustment Floppy Disk (Adjustment Program)*1 DSP Interface Connect Jig No. 7069179 Personal Computer (PC) RS-232C Cable (9 or 25 [Goods on the Market] pins) Straight Type [Goods on the Market] DSP-R Jig No.7099448 C12 Light Balancing Filter No.7099369 *1: The adjustment floppy disk is not for sale: It will be supplied only when service maintenance contract is concluded. Gray Scale Chart 6-1-2 List of test equipment and charts 1) Gray scale chart 2) Color bar chart 3) Backfocus chart 4) Oscilloscope 5) Vectorscope 6) Digital voltmeter (DVM) 7) 3100K light box 8) Color Monitor 9) DC power supply for the video camera 10) DC power supply for the DSP-R jig Color Bar Chart Information: It is recommended that you use a vectorscope when performing the chroma gain adjustment. You can use an oscilloscope instead: Note, however, that the adjustment accuracy will be lower. Backfocus Chart 6-1 Adjustment > Preparations for Adjustment 6-1-3 Connections for adjustment Connect the video camera to the test equipment and jigs as shown in Fig. 6-1-1 LIGHT BOX VIDEO CAMERA VECTORSCOPE 9PIN FLAT CABLE (ACCESSORY) To INPUT PG1601 To OUTPUT OSCILLOSCOPE DSP INTERFACE CONNECT JIG 1 RD 2 SD WHT BRW BRW BRW 5 GND BRW 6 VIDEO BRW 7 GND(VIDEO) BRW 8 EX. FV BRW 9 GND BRW 1 9 CH1 CH2 3 GND 4 +B 1 2 3 4 5 6 7 8 9 DC POWER SUPPLY (9V/3A) When using an osilloscope only + GND DC POWER SUPPLY (5V/1A) WHT BLK YEL PERSONAL COMPUTER To VIDEO IN TERMINAL RED COLOR MONITOR + GND BLK DSP-R JIG RS-232C CABLE Fig. 6-1-1 Connections for Adjustment Note: 1) The adjustment program will not operate normally unless the video camera, PC and DSP-R jigs are all turned on. 2) Take care with the following when pointing the video camera at a chart (light box): a) Focus the chart correctly. b) Set the chart (light box) 30-50 cm away from the lens surface, and avoid any effects from surrounding light (except for a case where some designation is given). 3) Be sure to connect the video output of video camera to a color video monitor (terminate the video output with 75 ohm): If the video output is not connected to the monitor (and if it is not terminated with 75 ohm), the output video signal level cannot be measured correctly. 4) Use light box that does not flicker and whose color temperature is controlled, for adjustment. If an inappropriate light box is used, precise adjustment will not be possible, and the adjustment program will not operate normally. 6-2 Adjustment > Preparations for Adjustment 6-1-4 Setting test equipment (1) Oscilloscope The names of switches, knobs, modes, etc. of oscilloscope may vary slightly depending on the manufacturer or model. Since some oscilloscopes may have switches, etc. other than the above that must be set, see the instruction manual of the particular oscilloscope for details. 1) Probe: 10:1 2) TIME/DIV: 10 or 20 µs (except for a case where some designation is given) 3) VOLTS/DIV: Will vary depending on the measurement object (except for a case where some designation is given) 4) Synchronization: Internal sync (except for a case where some designation is given) 5) AC/DC/GND: AC (except for a case where some designation is given) (2) Vectorscope 1) SATURATION: 75% 6-1-5 Starting adjustment program (ZMAP) 1) Connect the video camera, DSP-R jig and PC as shown in Fig. 2-1, and supply power to them. If the connection of jig, etc. is inappropriate or power is not supplied, the adjustment program will not start normally. 2) Operate the PC to start MS-DOS. For details on how to start MS-DOS, refer to the instruction manual of PC, since this varies for each PC. 3) Make sure that the adjustment floppy disk is writeprotected. 4) Insert the adjustment floppy disk into the floppy disk drive of PC. 5) Use the PC keyboard to type A: and press Enter key. (See the MS-DOS screen-1 and 2) The letter to be input is to designate the drive into which the adjustment floppy disk has been inserted. If using a drive other than A, designate the drive. 6) Input ZMAP_2002 (space) 1 and press Enter key. (See the ZMAP input screen) The number to be input after a space is to designate the serial port no. of PC. If the PC has two or more serial ports, and the DSP-R jig is connected to a port other than serial port 1, input the serial port number. 6-3 MS-DOS screen-1 C> Input A and press Enter key. MS-DOS screen-2 C>A: A> Input ZMAP_2002 (space) 1. ZMAP input screen C>A: A>ZMAP_2002 1 Press Enter key. (Continued on next page) Adjustment > Preparations for Adjustment 7) The ZMAP will start: Make sure that the model select screen appears on the PC display. (See the model select screen) If the model select screen does not appear, make sure of the following: a) Power is supplied to the video camera and DSP-R jig. b) The designation of drive (in step 5) is correct. c) The designation of serial port is correct. d) The correct adjustment floppy disk has been correctly inserted. 8) If the appropriate model is displayed on the model select screen, input the number to PC. If the appropriate model name is not shown on the model select screen, input P to PC until the model name appears. If an erroneous model name or number is selected, misoperation message will appear on PC display: Press any key to restore the model select screen. 9) The screen for verifying the model name will appear on PC display: If it is correct, input Y to PC. If it is incorrect, input N and start over (from step 8). 10) Make sure that the main menu appears on PC display: If it does not appear, check whether model selection (in step 8) is correct. (Continued from preceding page) Model select screen *********************************************************** MODEL SELECT *********************************************************** [1] ×××××××× [2] ×××××××× [3] ×××××××× [4] ×××××××× [5] ×××××××× [P] NEXT SELECTION [ESC] END Please select the type of the set Press [1] - [5] or [P] or [ESC] Model select (Input the number). Screen for verifying model name Selected model is ×××××××× Are you sure ? (Y/N) Input Y. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Information Misoperation message CAN NOT FIND THE DATA FILE **** PRESS ANY KEY **** To terminate the adjustment program (ZMAP): Press the Esc key once to three times until the PC display returns from each menu screen to the MS-DOS screen. When the MS-DOS screen appears on PC display, turn off the video camera and jig. 6-4 Adjustment > List of Adjustment Items 6-2 List of Adjustment Items 6-2-1 List of adjustments needed after replacing major The following table shows the adjustment items, their purposes, and whether or not check is required after replacing major components. The components shown in the table below are the minimum to be checked after replacing major components: If several components have been replaced - or depending on the cause of a defect more components may need to be checked. Table 6-2-1 List of adjustments needed after replacing major : CHECK Items Purpose Adjustment Electrical Parts Circuit Board Other IC1202 IC1001 IC1101 IC1201 IC1250 IC1351 (*1) PC (*1) Lens Block Data Initialize Data Initilize (*2) Initilizing EEPROM. Electric Volume To suppress noise in the CCD sensor output signal and maximize the signal level. Camera Adjustment (Adjustment) CDS Sampling Pulse Auto Iris To set the iris control data. White Balance To input the automatic white balance control data. Chroma Gain To set the color satuation under the reference color temperrature. Auto Focus Zoom/Focus Tracking To set the out-of -focus correction level during zooming. AF Noise Level To set the noise level in the autofocus circuit. Check of Zoom/Focus Trace Spot Noise Spot Noise To check the autofocus adjustment. To correct spot noise. IR Control IR Control To set the IR filter control data. *1: When replacing the PC circuit board or EEPROM, be sure to perform all adjustments only after "Data Initialize". *2: Since all adjustments must be performed any time "Data Initialize" is done, do not perform it indiscriminately. 6-5 Adjustment > List of Adjustment Items 6-2-2 Adjustment flowchart Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input: A Input: B Input: C Data initialize Electrical volume << DATA WRITING >> START TO SEND DATA. (Y/N) *********************************************************** ELECTRIC VOLUME *********************************************************** [1] CDS SAMPLING PULSE [ESC] RETURN TO MAIN MENU Note: Refer to "6-3 Data Initialize". Please select [1] or [ESC] Input: 1 Adjustment Adjustment menu *********************************************************** ADJUSTMENT *********************************************************** [1] AUTO IRIS CONTROL [2] WHITE BALANCE [3] CHROMA GAIN [ESC] RETURN TO MAIN MENU Please select [1] - [3] or [ESC] Input: 1 Input: 2 Auto Iris Control ADJUSTMENT FINISHED PRESS ANY KEY [For VK-S274R/S274ER] Input: 3 Chroma Gain White Balance << ADJUSTMENT OF WHITE BALANCE >> ADJUSTMENT FINISHED PRESS ANY KEY << ADJUSTMENT OF CHROMA GAIN >> ROUGH ADJUSTMENT [U] CHROMA GAIN UP [D] CHROMA GAIN DOWN FINE ADJUSTMENT [Crt] + [U] CHROMA GAIN UP [Crt] + [D] CHROMA GAIN DOWN [ENTER] [ESC] SAVE & RETURN TO MENU QUIT Adjust: Set the red vector to 240% ± 5% of burst vector. << ADJUSTMENT OF CHROMA GAIN >> DATA WRITING INTO EEPROM << ADJUSTMENT OF CHROMA GAIN >> ADJUSTMENT FINISHED PRESS ANY KEY Input: D Input: E Auto Focus AF menu *********************************************************** AUTO FOCUS ADJUSTMENT *********************************************************** [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING [2] ADJUSTMENT OF AF NOISE LEVEL [3] CHECK OF ZOOM/FOCUS TRACE [ESC] RETURN TO MENU Please select [1] - [3] or [ESC] Input: F Spot Noise << DATA WRITING >> START TO SEND DATA. (Y/N) Input: Y FINISHED WRITING DATA PRESS ANY KEY Input: 1, 2 or 3 Fig. 6-2-1 Adjustment Flowchart 6-6 IR Control FINISHED WRITING DATA PRESS ANY KEY Adjustment > Data Initialize / Electronic Volume 6-3 Data Initialize Restriction: 1) This procedure initializes the adjustment data in EEPROM (including the adjustment data). Any time you replace the EEPROM, be sure to perform this procedure. Generally, this procedure is not necessary after replacing other components. 2) After completing this adjustment, be sure to perform all adjustment items as follows. Procedure 1) Input A to PC on the main menu screen. 2) The screen for verifying the initialization will appear: Input Y to PC. Entering N on the screen for verifying initialization will restore the data main menu screen. 3) Follow the instructions on PC display thereafter. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input A. Screen for verifying initialization << DATA WRITING >> START TO SEND DATA. (Y/N) Input Y. Follow the instructions on PC display thereafter. 6-4 Electronic Volume Input B to PC on the main menu screen to display the electronic volume menu screen. Pressing the Esc key on the adjustment menu screen will restore the main menu screen. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input B. Electronic volume menu *********************************************************** ELECTRIC VOLUME *********************************************************** [1] CDS SAMPLING PULSE [ESC] RETURN TO MAIN MENU Please select [1] or [ESC] 6-7 Adjustment > Electronic Volume / Adjustment (Camera Adjustment) 6-4-1 CDS sampling pulse adjustment Incompleted Phenomenon Diagonal beats and horizontal noise occur. Condition: Leave the video camera for more than 2 minutes until the circuits are stabilized after turning it on, then start adjustment. Procedure 1) Input 1 to PC on the adjustment menu screen. 2) Follow the instruction on PC display thereafter. Electronic volume menu *********************************************************** ELECTRIC VOLUME *********************************************************** [1] CDS SAMPLING PULSE [ESC] RETURN TO MAIN MENU Please select [1] or [ESC] Input 1. Follow the instructions on PC display thereafter. 6-5 Adjustment (Camera Adjustment) Input C to PC on the main menu screen to display the adjustment menu screen and input to PC the appropriate adjustment number. Pressing the Esc key on the adjustment menu screen will restore the main menu screen. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input C. Adjustment menu *********************************************************** ADJUSTMENT *********************************************************** [1] AUTO IRIS CONTROL [2] WHITE BALANCE [3] CHROMA GAIN [ESC] RETURN TO MAIN MENU Please select [1] - [3] or [ESC] 6-8 Adjustment > Adjustment (Camera Adjustment) 6-5-1 Auto iris control adjustment Incompleted Phenomenon 1) The picture becomes too bright. 2) The picture becomes too dark. Condition Set point at the light box, without chart inserted, to fill the screen. Procedure 1) Input 1 to PC on the adjustment menu screen. 2) Follow the instruction on PC display thereafter. 3) After the AIC (auto iris control) adjustment complete screen appears, press any key to restore the adjustment menu screen. 4) Turn the video camera off, leave as is for at least 5 seconds, and then turn it on again. When the video camera is turned on again, the ZMAP may not operate normally, and the following adjustments may not be possible. If this happens, press the Esc key to restore the MS-DOS screen, and then restart the ZMAP. Adjustment menu *********************************************************** ADJUSTMENT *********************************************************** [1] AUTO IRIS CONTROL [2] WHITE BALANCE [3] CHROMA GAIN [ESC] RETURN TO MAIN MENU Please select [1] - [3] or [ESC] Input 1. Follow the instructions on PC display thereafter. AIC adjustment complete ADJUSTMENT FINISHED PRESS ANY KEY Press any key. Turn the video camera off. 6-5-2 White balance adjustment Incompleted Phenomenon 1) Color of the subject is different from that of the picture. 2) A white subject is not seen as white. Equipment/Jig C12 light balancing filter Conditions 1) Attach a C12 light balancing filter to lens. 2) Point at a gray scale chart. Procedure 1) Input 2 to PC on the adjustment menu screen. 2) Follow the instructions on PC display thereafter. 3) After the white balance adjustment complete screen appears, press any key to restore the adjustment menu screen. 6-9 Adjustment menu *********************************************************** ADJUSTMENT *********************************************************** [1] AUTO IRIS CONTROL [2] WHITE BALANCE [3] CHROMA GAIN [ESC] RETURN TO MAIN MENU Please select [1] - [3] or [ESC] Input 2. Follow the instructions on PC display thereafter. White balance adjustment complete << ADJUSTMENT OF WHITE BALANCE >> ADJUSTMENT FINISHED PRESS ANY KEY Press any key. Adjustment menu Adjustment > Adjustment (Camera Adjustment) 6-5-3 Chroma gain adjustment (Figs. 6-5-1, 6-5-2, 6-5-3) Incompleted Phenomenon 1) Color of the picture is denser than that of the subject. 2) Color of the picture is lighter than that of the subject. Test Point Video Out (PG1601-6) Equipment/Jig 1) Vectorscope or Oscilloscope (It is recommended that you use a vectorscope when performing this adjustment.You can use an oscilloscope instead: Note, however, that the adjustment accuracy will be lower.) 2) C12 light balancing filter Condition 1) Attach a C12 light balancing filter to lens. 2) Point at a color bar chart. Procedure 1) Input 3 to PC on the adjustment menu screen. 2) The chroma gain adjustment screen will appear. 3) When using a vectorscope (Figs. 6-5-1, 6-5-2): Press the D or U key to set the red vector to approx. 220% of burst vector. Then, while holding down the Ctrl key, press the D or U key to set the red vector to approx. 220% ± 5% of burst vector. When using an oscilloscope (Fig. 6-5-3): Press the D or U key to set the red level on waveform to approx. 620 mVp-p. Then, while holding down the Ctrl key, press the D or U key to set the red level on waveform to approx. 620 mV ± 20 mVp-p. 4) Press the Enter key: The PC display will switch from the chroma gain data write screen to chroma gain adjustment complete screen. 5) Press any key to restore the adjustment menu screen. Adjustment menu *********************************************************** ADJUSTMENT *********************************************************** [1] AUTO IRIS CONTROL [2] WHITE BALANCE [3] CHROMA GAIN [ESC] RETURN TO MAIN MENU Please select [1] - [3] or [ESC] Input 3. Chroma gain adjustment << ADJUSTMENT OF CHROMA GAIN >> ROUGH ADJUSTMENT [U] CHROMA GAIN UP [D] CHROMA GAIN DOWN FINE ADJUSTMENT [Crt] + [U] CHROMA GAIN UP [Crt] + [D] CHROMA GAIN DOWN [ENTER] [ESC] SAVE & RETURN TO MENU QUIT Press the D or U, and Cont key to set the red vector to 220 % ± 5 % of burst vector, and press Enter key. Chroma gain data write << ADJUSTMENT OF CHROMA GAIN >> DATA WRITING INTO EEPROM Chroma gain adjustment complete << ADJUSTMENT OF CHROMA GAIN >> ADJUSTMENT FINISHED PRESS ANY KEY Press any key. Adjustment menu RED RED BURST 220% ± 5% BURST RED 220% ± 5% 620mV ± 20mVp-p 100% 100% Fig. 6-5-1 For VK-S454R Fig. 6-5-2 For VK-S454ER 6 - 10 Fig. 6-5-3 Adjustment > Auto Focus 6-6 Auto Focus Main menu Input D to PC on the main menu screen to display the AF menu screen. Input the appropriate adjustment number to PC. Pressing the Esc key on the AF menu screen will restore the main menu screen. *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input D. AF menu *********************************************************** AUTO FOCUS ADJUSTMENT *********************************************************** [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING [2] ADJUSTMENT OF AF NOISE LEVEL [3] CHECK OF ZOOM/FOCUS TRACE [ESC] RETURN TO MENU Please select [1] - [3] or [ESC] 6-6-1 Zoom/focus tracking adjustment Incompleted Phenomenon Focus is lost during zooming. Condition 1) Point at the backfocus chart, 1500 ± 5mm away from the lens surface. 2) Light the backfocus chart with 200 - 400 lx. Note: 1) Measure the distance between the chart and lens surface precisely. 2) Place the chart as parallel as possible to the lens surface. 3) The backfocus chart should always be at the center of the monitor screen when the zoom is set to the wide-angle and telephoto ends. 4) The zoom trace adjustment procedure is completed within 2 minutes after it is selected. 5) Do not place any obstruction between the lens and chart during adjustment. Procedure 1) Input 1 to PC on the AF menu screen. 2) Follow the instructions on PC display thereafter. 6 - 11 AF menu *********************************************************** AUTO FOCUS ADJUSTMENT *********************************************************** [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING [2] ADJUSTMENT OF AF NOISE LEVEL [3] CHECK OF ZOOM/FOCUS TRACE [ESC] RETURN TO MENU Please select [1] - [3] or [ESC] Input 1. Follow the instructions on PC display thereafter. Adjustment > Auto Focus 6-6-2 AF noise level adjustment AF menu Incompleted Phenomenon 1) It takes time until a subject is brought into focus. 2) Correct focus is not obtained. Condition Point at a light box without a chart inserted at a distance of up to 10cm. *********************************************************** AUTO FOCUS ADJUSTMENT *********************************************************** [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING [2] ADJUSTMENT OF AF NOISE LEVEL [3] CHECK OF ZOOM/FOCUS TRACE [ESC] RETURN TO MENU Please select [1] - [3] or [ESC] Input 2. Follow the instructions on PC display thereafter. Note: 1) Place the light box as parallel as possible to the lens surface. 2) The AF noise level adjustment procedure will be completed within thirty seconds after it is selected. Procedure 1) Input 2 to PC on the AF menu screen. 2) Follow the instructions on PC display thereafter. 6-6-3 Check of zoom/focus trace Incompleted Phenomenon Focus is lost during zooming. Condition 1) Point at the backfocus chart, 1500 ± 5mm away from the lens surface. 2) Light the backfocus chart with 200 - 400 lx. Note: 1) Measure the distance between the chart and lens surface precisely. 2) Place the chart as parallel as possible to the lens surface. 3) The backfocus chart should always be at the center of the monitor screen when the zoom is set to the wide-angle and telephoto ends. 4) Do not place any obstruction between the lens and chart during adjustment. Procedure 1) Input 3 to PC on the AF menu screen. 2) Follow the instructions on PC display thereafter. If error message appears, readjust the following items: 6-6-1 Zoom/focus tracking adjustment 6-6-2 AF noise level adjustment 6 - 12 AF menu *********************************************************** AUTO FOCUS ADJUSTMENT *********************************************************** [1] ADJUSTMENT OF ZOOM/FOCUS TRACKING [2] ADJUSTMENT OF AF NOISE LEVEL [3] CHECK OF ZOOM/FOCUS TRACE [ESC] RETURN TO MENU Please select [1] - [3] or [ESC] Input 3. Follow the instructions on PC display thereafter. Adjustment > Spot Noise 6-7 Spot Noise Spot noise refers to bright points that appear on the screen, which are caused by a defect in pixel of image sensor. Note: 1) Perform this adjustment after specified components have been replaced (see "6-2-1 List of Adjustments Needed After Replacing Major "). 2) Perform this adjustment if spot noise occurs under abnormal usage conditions or after long-term use. 3) Perform this adjustment after completing all other adjustments. Perform this adjustment in normal video status. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input E. Follow the instructions on PC display thereafter. Screen for verifying writing of spot noise data << DATA WRITING >> START TO SEND DATA. (Y/N) Input Y. Incompleted Phenomenon Spot noise occurs under abnormal usage conditions or after long-term use. Equipment/Jig Color video monitor (CRT type is desirable) Condition Cap the lens (so that no light enters). Procedure 1) Input E to PC on the main menu screen. 2) Follow the instructions on PC display thereafter. 3) The screen for verifying writing of spot noise data will appear: Input Y. Entering N on the screen for verifying writing of spot noise data will restore the main menu screen. 4) When writing data is complete, the spot noise data write complete screen will appear: Press any key to restore the main menu screen. Note: If spot noise still occurs after this adjustment is complete, the image sensor may be defective. 6 - 13 Spot noise data write complete FINISHED WRITING DATA PRESS ANY KEY Press any key. Adjustment menu Adjustment > IR Control 6-8 IR Control Condition Cap the lens (so that no light enters). Procedure 1) Input F to PC on the main menu screen. 2) Follow the instructions on PC display thereafter. 3) The IR control data write complete screen will appear: Press any key to restore the main menu screen. Main menu *********************************************************** MANUAL ADJUSTMENT PROGRAM *********************************************************** [A] DATA INITIALIZE [B] ELECTRIC VOLUME [C] ADJUSTMENT [D] AUTO FOCUS [E] SPOT NOISE [F] IR CONTROL [ESC] END Please select [A] - [F] or [ESC] Input F. Follow the instructions on PC display thereafter. Spot noise data write complete FINISHED WRITING DATA PRESS ANY KEY Press any key. Adjustment menu 6 - 14 Adjustment > Error Messages and Countermeasure 6-9 Error Messages and Countermeasure A message may appear while you are adjusting the video camera. If a message appears, refer to the following table and take appropriate corrective action. (1) When adjusting the electric volume and adjustment Error Messages CAN'T ADJUST WHITE BALANCE PLEASE RETRY PRESS ANY KEY D RANGE OVER. ERROR ON da× ADJUSTMENT PRESS ANY KEY. (×: Error code) D RANGE OVER ERROR ON HALL AMP IRIS CANNOT OPEN ANY MORE PRESS ANY KEY ERROR OCCURRED. IRIS TROUBLE PRESS ANY KEY Countermeasure 1) 2) 3) 4) 1) 2) The subject is too bright or too dark. Check the light box. Move the camera closer to or away from the light box. Supply power again and readjust. Check the values in the hall amp circuit. Defective soldering, damage to pattern, etc. in the above circuit. 1) 2) 3) 4) 5) 6) Supply power again and readjust. The subject is too dark. Check the light box. Move the camera closer to the light box. Check the values in the hall amp circuit. Defective soldering, damage to pattern, etc. in the above circuit. Check whether or not power is supplied. Check the values of the iris drive circuit. Defective soldering, damage to pattern, etc. in the above circuit. Check the iris block and replace it if necessary. Check the values in the hall amp circuit. Defective soldering, damage to pattern, etc. in the above circuit. Check the values in the hall amp circuit and its peripheral circuits. Defective soldering, damage to pattern, etc. in the above circuits. The adjustment program (file) cannot be found. Check the adjustment floppy disk and replace it if necessary. The adjustment program (file) does not start. Check the adjustment floppy disk and replace it if necessary. Check the values of the iris drive circuit. Defective soldering, damage to pattern, etc. in the above circuit. Supply power again and readjust. Check the values in the hall amp circuit. Defective soldering, damage to pattern, etc. in the above circuit. Supply power again and readjust. 1) 2) 3) 4) ERROR OCCURRED ON da× ADJUSTMENT 1) PRESS ANY KEY 2) ERROR OCCURRED ON da0 and da1 ADJUSTMENT PRESS ANY KEY 1) FILE NOT FOUND !!!! PRESS ANY KEY FILE OPEN ERROR !!!! PRESS ANY KEY ERROR OCCURRED ON C DUTY ADJUSTMENT PRESS ANY KEY ERROR OCCURRED ON FDET ADJUSTMENT PRESS ANY KEY 1) 2) 1) 2) 1) 2) ERROR OCCURRED. ZOOM DOES NOT WORK PRESS ANY KEY STAURATION ERROR. TOO BRIGHT PRESS ANY KEY 1) 2) 1) 2) 3) 1) The subject is too bright. 2) Move the camera further away from the light box. 6 - 15 Adjustment > Error Messages and Countermeasure Error Messages TOO BRIGHT PRESS ANY KEY TOO DARK PRESS ANY KEY Countermeasure 1) 2) 1) 2) 3) The subject is too bright. Move the camera further away from the light box. The subject is too dark. Check the light box. Move the camera closer to the light box. (2) When adjusting the auto focus Error Messages AF ERROR AF LIMIT OVER TIME OUT ERROR ON AF STEP TIME OUT ERROR ON FOCUS TIME OUT ERROR ON ZOOM TOO DARK TRACE ERROR. ADJUST ZOOM TRACE & AF NOISE AGAIN Countermeasure 1) If this error message appears even when the adjustment is performed 2 or 3 times, the autofocus circuit system is defective. 2) Refer to “(4) No zoom and focus operation” on “4-1-2 Trouble Diagnosis Flowchart”. 1) Check the conditions of subject. 2) If this error message appears even when the adjustment is performed 2 or 3 times, the autofocus circuit system is defective. 3) Refer to “(6) No focus lens operation” on “4-1-2 Trouble Diagnosis Flowchart”. 1) Check the conditions of subject. 2) If this error message appears even when the adjustment is performed 2 or 3 times, the autofocus circuit system is defective. 3) Refer to “(4) No zoom and focus operation” on “4-1-2 Trouble Diagnosis Flowchart”. 1) If this error message appears even when the adjustment is performed 2 or 3 times, the autofocus circuit system is defective. 2) Refer to “(7) No zoom operation” on “4-1-2 Trouble Diagnosis Flowchart”. 1) Insufficient lighting. Check the subject. 1) Supply power again and readjust. (3) When adjusting the spot noise Error Messages ERROR!! SPOT NOISE COMPENSATION IS STOPPED BY INITIAL DATA. PLEASE CHECK THE EEPROM. PRESS ANY KEY. ERROR!! THE SPOT NOISE IS TOO MANY. CAN'T COMPENSATE ANY MORE. PRESS ANY KEY. ERROR!! THRESHOLD DATA ERROR. PLEASE CHECK THE EEPROM. PRESS ANY KEY. Countermeasure 1) Spot noise compensation is inhibited by the data in the EEPROM. 2) Turn the power on again. 3) Data in the EEPROM is defective. (data Initialize it.) 4) Check the EEPROM, and if necessary, replace it. 1) The amount of spot noise that can be compensated reaches the limit. 2) Turn the power on again. 3) Check the image sensor, and if necessary, replace it. 1) Turn the power on again. 2) Data in the EEPROM is defective. (data Initialize it.) 3) Check the EEPROM, and if necessary, replace it. 6 - 16 Adjustment > Error Messages and Countermeasure (4) When adjusting the IR Control Error Messages IR ERROR Countermeasure 1) If this error message appears even when the adjustment is performed 2 or 3 times, the IR control circuit system is defective. 2) Refer to “(9) No IR control operation” on “4-1-2 Trouble Diagnosis Flowchart”. 6 - 17 7 Exploded View and Parts List 1 2 3 4 7-1 Exploded View F F D 138 E C E 002 PC CIRCUIT BOARD *1 [Component Replacement or Circuit Board AssemblyReplacement (Order Format)] 908 SP CIRCUIT BOARD [Component Replacement] 906 D 907 A D CSR CIRCUIT BOARD [Component Replacement] 603 602 604 B C C A 908 913 906 D C 601 136 B B 137 906 913 B 913 A A *1: Since IC1121 mounted on the PC circuit board is CSP type, replacement is not possible: Replace the whole PC circuit board when IC1121 becomes faulty. Other components on the PC circuit board can be replaced. 1 2 3 7-1 4 THE UPDATED PARTS LIST FOR THIS MODEL IS AVAILABLE ON ESTA Schematic, Circuit Board and Block Diagrams 1 2 3 4 1 Wiring Diagram To LENS UNIT F F PG1250 6P TEST PLUG To LENS UNIT PG1380 6P PG1301 22P PG1241 38P PC E E D D PG1001 38P SP C C PG1002 30P B B PG1601 OUTPUT 9P CSR PG1501 30P A A 1 2 3 -1- 4 1 2 3 4 5 6 7 8 2 Schematic Diagrams 2-1 SP Schematic Diagram G G 0 -6.5 0 0 0 0 3.3 3.3 0 -6.6 15.2 0 21.1 7.4 0 11.4 0 -6.5 0 11.4 10.8 -6.6 0 -6.5 15.1 F SENSOR DRIVE F 15.2 IC1001 VK-S454R:ICX216AN VK-S454ER:ICX217AN IMAGE SENSOR 15.2 0 -6.5 0 -6.5 0 -6.5 3.6 0 0 -6.5 E E BUF. 3.5 0 3.5 0 3.5 0 0 0 3.6 0 0 0 0 0 0 0 0 0 0 5.1 CODE QC LD C D PART NAME 2SC2620-QC 2SC2462 1SS353 0 3.5 0 3.5 0 3.5 0 3.6 4.4 D * VOLTAGE: REC MODE To PC PG1241 C C B B To CSR PG1501 A 1 2 3 4 5 -2- A SP 6 7 8 1 2 3 4 5 6 7 8 2-2 PC Schematic Diagram (For Display) (For Display) CLOCK GEN. 3.1 3.2 1.0 3.1 A-b G 3.1 A-a INV. 3.1 0 3.1 0 G 3.2 0 0 0 3.1 0 0 3.1 0 3.1 0 3.1 0 3.1 3.2 0 A-b A-a 0 + 3.2 0 3.1 0 3.1 3.1 0 3.1 0 0 3.1 0 0 3.1 3.1 0 0 3.1 0 3.1 3.1 0 0 0 - 3.1 3.1 0 F - 0 0 0 3.2 0 0 0 (For Printing) 0 0 0 2.1 1.8 -0.4 2.1 3.2 CDS/AGC & A/D CONV 3.2 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 0 3.1 3.0 0.4 3.1 0 0 CAMERA DSP 3.2 0 0 0 0 3.1 0 - 0 3.2 3.1 0 0 3.1 0 2.1 1.1 1.6 1.2 3.2 0 To SP PG1001 3.1 3.1 F 3.1 0 3.1 0 3.2 0 0 W986432DH-7 0 0 3.1 0 3.1 0 3.1 0 0 3.4 0 E 0.6 E 0.7 0 0 3.1 BLM11B750SPT BLM11B750SPT 5.0 3.8 0.7 0 0 0 0.6 0 D CODE AR BR CQ H6 LD H9 F7 K MO 3.0L 3.0 0 IR MOTOR DRIVE 0 3.2 3.2 3.2 C To IR UNIT 3.1 0 0 7.2 0 7.2 0 7.2 3.1 0 3.2 FOCUS MOTOR DRIVE 3.0 0 ZOOM MOTOR DRIVE 2.0 0.9 3.2 7.1 6.3 7.0 0 0 0 0 0 3.2 3.2 0 0 0 7.2 7.1 6.3 7.0 0 7.0 0 7.2 3.1 3.2 3.2 3.1 0 0 0 0 0 3.1 0 C 7.2 0 7.2 0 7.2 7.1 6.3 7.2 3.2 0 3.2 3.2 0 0 0 3.1 0 0 7.2 0 7.2 0 0 7.2 0 7.2 7.2 VOLTAGE: REC MODE 7.1 6.3 RESET EEPROM ADJ EEPROM 3.1 3.2 0 3.2 0 3.2 0 0 3.2 3.2 3.2 0 3.2 3.2 0 0 0 3.2 3.2 3.2 0 3.2 0 3.2 2.2 1.0 2.1 2.2 2.2 2.8 2.2 2.2 2.2 1.7 A 0 4.2 3.2 0 3.1 0 3.2 0 3.2 0 HD6432238RN46FA CAMERA µP 3.0 0 0 2.3 3.2 3.2 3.2 3.2 1.5 0 3.2 3.2 3.2 3.2 3.0 0 3.0 0 RESET PULSE GEN. 2.9 3.2 B 0 3.2 0 0 0 0 0 0 0 0 0 0 0 0 3.2 0 3.0 3.2 3.2 0 1.7 5.0 BIAS 1.2 0 1.9 F.DET/IRIS DRIVE A 5.0 3.2 PC 1.4 0.9 To LENSE UNIT 2 3.1 0 3.0 0 0 3.2 0 0 0 3.1 0 2.1 1.2 1.9 3.2 3.2 1.8 1.2 0 3.1 0 0 3.8 2.1 4.2 0 1.5 2.9 2.9 0.6 0 0 3.2 0 0 0 3.2 0 0 0 3.1 0 0 2.2 1.0 0 0 0 3.2 0 0 0 0 B 0 3.2 3.1 3.2 3.2 3.2 3.2 0 3.2 3.2 0 3.1 3.1 0 0 3.2 0 1 D PART NAME 2SB1462 2SC2412K 2SC2411K TC7SHU04FU 2SC2462LD UMH9N KV1470 DA221 MA132WA MA3030L 3 4 5 -3- 6 7 8 To IR UNIT To LENSE UNIT 0 IR MOTOR DRIVE To SP PG1001 3.2 3.2 3.2 3.1 0 0 7.2 0 7.2 0 7.2 3.2 7.2 0 0 0 3.1 0 0 7.2 0 7.2 0 0.6 1.2 3.0 0 3.1 0 7.1 6.3 7.0 0 7.1 6.3 4.2 3.2 BIAS 7.1 6.3 7.2 0 0 0 0 FOCUS MOTOR DRIVE 3.2 3.2 3.2 0 0 0 7.2 0 0 2.2 2.1 2.2 2.2 2.2 2.1 2.9 2.9 0 4.2 2.1 2.1 1.1 1.6 1.2 3.2 3.0 0 F.DET/IRIS DRIVE F F 0 0 0 3.2 0 2.1 3.2 0 3.1 0 INV. 1.8 -0.4 CDS/AGC & A/D CONV 3.4 0 2.0 0.9 7.1 6.3 7.0 0 7.0 0 1.0 2.2 1.0 1.5 2.8 2.2 3.8 2.2 1.7 0 1.7 5.0 3.2 1.9 3.1 3.0 0.4 7.2 7.2 0 7.2 0 0 3.2 1.0 0 0 3.2 0 3.2 0 3.1 3.2 3.2 0 3.2 0 0 0 3.2 0 0 0 0 0 3.1 0 2.1 1.2 1.9 3.2 3.2 1.8 1.2 0 3.2 0 8 CLOCK GEN. 0 3.2 0 0 0 0 0 0 3.2 BLM11B750SPT BLM11B750SPT 3.1 3.1 0 0 ZOOM MOTOR DRIVE 3.1 3.2 0 0 0 3.2 3.2 3.2 3.1 0 0 3.1 0 0 3.2 7.2 7.2 0 7.2 5.0 0.9 3.1 C 0 0 1.4 -4- 0 3.2 7 6 5 4 3 1 2 3.2 0 3.2 0 0 2.3 3.2 3.2 32 0 A A B B 0 3.2 0 0 0 0 0 3.2 3.2 0 0 C D D E E G G A-a 2-2-1 PC Schematic Diagram (For Printing) 8 7 6 5 4 3 2 1 3.1 3.2 0 3.2 0 3.2 0 0 0 0 0 0 0 0 3.2 3.2 3.2 3.0 0 CAMERA DSP 3.2 0 3.0 3.2 0 0 0 0 3.1 3.1 3.1 0 0 0 0.6 0 0 0.6 3.1 3.1 0 3.1 0 3.1 0 - 0 0 3.1 0.7 0 0.7 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 3.1 0 3.1 3.1 0 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.1 0 3.8 3.1 0 3.1 0 3.1 0 3.1 W986432DH-7 0 3.1 3.1 3.1 0 5.0 0 0 0 0 0 0 - 0 0 3.1 0 3.1 0 0 3.1 PART NAME 2SB1462 2SC2412K 2SC2411K TC7SHU04FU 2SC2462LD UMH9N KV1470 DA221 MA132WA MA3030L VOLTAGE: REC MODE CODE AR BR CQ H6 LD H9 F7 K MO 3.0L 3.1 0 0 3.1 RESET EEPROM 3.1 3.1 0 RESET PULSE GEN. -5- 8 7 6 5 4 C C ADJ EEPROM 3.1 0 2.9 3.2 3.2 3.2 0 3.2 0 3.2 0 PC 0 0 3.2 0 0 3.2 0 0 0 3.2 0 0 0 3.0 0 HD6432238RN46FA CAMERA µP 0 0 3.2 3 2 1 3.0 0 0 0 F 3.0 0 0 3.2 G 0 0 3.1 0 2.1 1.2 1.9 3.2 3.2 1.8 1.2 0 0 D D F 3.2 0 3.2 0 3.2 0 0 3.2 3.2 3.2 0 3.2 3.2 0 0 0 3.2 3.2 3.2 0 3.2 0 3.2 0 2.3 3.2 3.2 3.2 3.2 1.5 0 3.2 3.2 3.2 3.2 G A-b 2-2-2 PC Schematic Diagram (For Printing) 8 7 6 5 4 3 2 1 E E B B A A 1 2 3 4 5 6 7 8 2-3 CSR Schematic Diagram G G OUTPUT 5.0 VCO/PHASE COMPA. 5.0 0 0 5.0 F 5.0 0 FV PULSE GEN. 3.1 3.1 0 3.1 3.1 0 0 0 0 0 0 5.0 5.0 0 5.0 0 4.3 4.3 2.6 4.9 0.7 0 IC1602 SN74AHCT125PW LEVEL SHIFT 5.0 5.0 0 3.2 5.0 0 4.9 5.0 5.0 0 0 5.0 0 0 0 3.0 0 0.6 0 0 3.1 Y/C MIX. & VIDEO AMP 0 * 0 2.4 F 1.7 2.5 0 0 5.0 2.1 0 1.0 0.6 0 0 1.7 0 * 0 5.0 1.0 0 0 0 0 0 C1617 VK-S454R:22P VK-S454ER:12P 5.0 0.7 0 5.0 0 0.6 0 0 0 0.6 2.5 0 0 3.3 0 1.0 0 E E IC1502 QP20WZ51 7.2V REG 8.2 D C CODE AE AR BR QC 13 26 64 5K C J MO MP S4 PART NAME 2SB1424 2SB1462 2SC4081 2SC2620-QC DTA143EE DTC144EE DTC114YE XP4401 1SS353 SB07-03C MA132WA MA133 D1FS4 8.2 6.0 8.1 7.5 0 7.2 8.1 7.6 8.2 8.1 6.2 8.2 6.0 8.1 7.5 8.1 5.4 8.1 7.5 8.2 8.0 0 8.2 8.0 0 8.1 7.5 8.1 7.5 1.5 1.5 8.2 6.0 1.8 1.5 PWM 0.9 8.1 7.5 1.5 1.5 1.5 1.5 1.2 1.3 1.1 8.0 0 1.8 8.2 7.9 0.8 0 1.5 0 7.9 7.9 7.9 7.9 7.9 1.5 1.5 B 8.1 7.5 4.7K 1% B C 7.2 7.3 VOLTAGE: REC MODE GND 0 8.2 8.2 8.2 8.2 5.0 7.2V REG D 8.1 7.5 8.1 7.5 8.1 5.4 8.4 8.4 7.2 2.7 0 8.0 0 -6.8 15.2 -6.6 1.5 1.1 CSR A 1 2 3 4 5 -6- 6 7 To SP PG1002 8 A 3 Circuit Board Diagrams 3-1 PC Circuit Board Diagram 1 2 3 2 3 E E 1 E E TL1386 TL1383 TL1385 TL1384 TL1349 TL1348 D D D D TL1381 TL1388 TL1344 TL1347 TL1331 TL1333 TL1350 TL1346 TL1334 TL1332 C C C C TL1336 TL1154 TL1345 TL1335 TL1311 B B B B A A A TL1312 TL1301 A 1 2 3 3 2 1 PC -SIDE A- PC -SIDE B- [PATTERN No.JA2185-2] [PATTERN No.JA2185-2] -7- 3-2 SP Circuit Board Diagram 2 1 3 2 3 C C C B B B 1 C IC1001 B TL1063 TL1007 TL1012 TL1010 TL1073 A A TL1074 TL1002 A TL1014 A TL1066 TL1075 TL1065 1 2 3 3 1 2 SP -SIDE A- SP -SIDE B- [PATTERN No.JA2185-2] [PATTERN No.JA2185-2] 3-3 CSR Circuit Board Diagram 1 2 3 3 2 1 TL1609 TL1525 C C C C TL1528 TL1533 TL1534 B B B TL1531 A A 1 2 3 TL1535 B TL1532 TL1510 TL1530 A A 3 2 CSR -SIDE A- 1 CSR -SIDE B- [PATTERN No.JA2185-2] [PATTERN No.JA2185-2] -8- 3-4 Identification of Parts Location PC SP CSR Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location Symbol Parts No. Location BL TL1075 BL CP1601 R1517 B-1B TL1534 B-3B R1519 B-1B TL1535 B-2B TL1609 B-1C C1173 A-3B IC1101 B-1D R1174 A-3B R1369 B-3A C BL1101 A-2C C1174 A-3B IC1121 B-2C R1175 A-3B R1370 A-2A C1001 B-2B BL1601 B-2C D BL1102 A-2C C1177 A-3B IC1150 B-1B R1177 A-3C R1371 B-1A C1002 B-3B BL1602 A-2C D1501 A-2B R1520 B-2B C1178 A-3B IC1171 A-3B R1201 B-3D R1372 B-1A C1003 B-3C C D1502 B-3A R1521 B-2B C A-2A A-1B C1101 B-2D C1180 A-3B IC1173 A-2C R1202 B-3D R1374 B-1A C1004 B-3B C1502 B-2A D1503 A-2B R1522 B-2A C1102 B-2D C1181 A-3C IC1201 B-3B R1203 B-3A R1375 B-2A C1005 B-2C C1503 B-2A D1504 A-2A R1524 B-2A C1103 B-1D C1183 A-2C IC1202 A-3D R1204 B-3A R1376 A-2A C1006 B-2C C1504 B-2A D1505 A-3A R1525 B-2B C1104 B-1D C1185 B-3C IC1250 A-3D R1205 B-3A R1378 A-2A C1007 B-2B C1505 B-1A D1506 A-3A R1526 B-2B C1105 A-1D C1186 A-2C IC1251 A-2A R1206 B-2A R1380 A-2D C1008 B-3B C1506 B-1A D1601 B-1C R1527 B-3B C1106 B-1D C1187 B-1A IC1301 A-1B R1211 A-2A R1381 A-2D C1009 B-2B C1507 B-1A D1605 A-2C R1528 B-3B C1107 B-1D C1188 A-3B IC1302 A-1C R1212 A-2A R1384 A-2D C1010 B-2B C1508 B-1A D1606 A-2C R1529 B-3B C1108 B-1D C1189 A-3B IC1351 B-2A R1213 A-2A R1385 A-2D C1011 B-3B C1510 B-1B F R1530 B-3A C1109 B-1D C1201 B-3D IC1380 B-2D R1214 B-3B RM C1012 A-1A C1511 B-1B F1601 R1532 B-3A C1110 B-1D C1204 A-2A L R1215 A-2B RM1151 A-2B C1013 A-1A C1512 B-1B IC R1533 A-2B C1111 B-1D C1205 A-2A L1101 A-1D R1216 B-2A RM1152 A-2B C1014 A-1A C1513 B-2B IC1501 B-1A R1534 A-2B C1112 B-1E C1206 A-2B L1102 A-1D R1217 B-2A RM1153 A-2B C1015 B-1B C1514 B-2B IC1502 A-1A R1535 A-2B C1113 B-1E C1207 B-2A L1103 B-3C R1218 B-2A RM1154 A-2B C1019 B-1A C1515 B-2B IC1601 A-2C R1536 A-2B C1114 B-2E C1208 B-2B L1104 B-1A R1219 B-2B RM1155 B-1A C1020 B-1A C1516 B-2B IC1602 B-3C R1539 A-2A C1115 B-2E C1209 B-2B L1201 A-3C R1220 A-2B RM1156 B-1A C1022 B-3B C1517 B-2A IC1603 B-3C R1540 A-2A C1116 A-1A C1210 B-2B L1202 A-3A R1221 A-3A RM1157 A-2A C1023 B-3C C1518 B-2A IC1604 B-3C R1542 A-2A C1125 A-2C C1211 B-3B L1301 A-1A R1222 A-3A RM1158 A-2A C1025 A-1B C1519 B-2A L R1544 A-1A C1126 A-2C C1215 A-2A L1302 A-1D R1225 A-3B TL C1026 A-1B C1520 A-2A L1501 A-1A R1551 A-1A C1131 B-1B C1216 A-2A PG R1227 A-3D TL1154 B-1C C1027 A-1B C1521 B-2A L1503 A-2A R1552 A-1B C1132 B-1B C1219 A-3D PG1241 A-1D R1228 A-3D TL1301 A-1A C1029 A-1B C1522 B-3A L1504 A-3B R1601 A-2C C1134 A-2D C1220 A-2D PG1301 B-3C R1229 A-3D TL1311 B-1B C1070 B-3C C1523 A-3B L1505 A-3A R1605 B-2C C1135 A-2D C1221 A-3C PG1380 B-3D R1230 A-3A TL1312 A-2B D C1524 B-3A L1506 B-2B R1606 B-2C C1140 B-2C C1302 A-1B Q R1232 A-3D TL1331 B-3D D1001 C1525 B-3A L1507 B-3B R1607 B-3C C1141 B-2C C1305 A-1B Q1101 B-1C R1235 A-3D TL1332 B-3C IC C1526 A-2A L1601 A-1B R1608 B-3C C1142 B-2C C1307 A-1C Q1102 B-1C R1240 A-3A TL1333 B-3D IC1001 B-2B C1527 B-3A L1602 B-2C R1610 B-3C C1143 B-2C C1310 A-1C Q1103 B-1D R1241 A-3A TL1334 B-3C IC1002 A-1A C1528 B-3B L1604 A-2B R1611 B-3C C1144 B-2C C1311 A-1A Q1201 B-3A R1242 A-3A TL1335 B-3C IC1003 B-1A C1529 A-2B PG R1612 B-3C C1145 B-2D C1312 A-1B Q1351 B-1A R1256 A-2C TL1336 A-3C L C1530 B-3B PG1501 A-1B R1613 B-3C C1146 B-2D C1313 A-1C Q1352 A-2A R1306 A-1C TL1344 A-3D L1001 A-1A C1531 B-2B PG1601 B-1C R1614 B-3C C1147 B-2D C1314 A-1D Q1353 A-3A R1307 A-1C TL1345 B-3C L1002 A-1B C1532 B-2B Q R1615 B-2C C1148 B-2D C1351 B-1A R R1310 A-1B TL1346 A-3D PG C1534 A-1A Q1501 B-2A R1616 B-2C C1149 B-2D C1352 B-1A R1101 B-1D R1311 A-1B TL1347 A-3D PG1001 B-1A C1535 A-1A Q1502 B-3A R1617 B-3B C1150 B-1C C1353 B-1A R1102 B-1E R1313 A-1D TL1348 A-3D PG1002 B-2C C1537 A-2A Q1503 B-3A R1618 B-3B C1151 B-1C C1354 B-1A R1105 B-1D R1314 A-1D TL1349 A-3D Q C1538 A-2A Q1504 B-3B R1619 B-2B C1152 B-1C C1355 B-1A R1106 A-2C R1317 A-1C TL1350 B-3D Q1001 B-2B C1543 B-3A Q1506 B-2B R1620 B-3C C1153 B-1C C1356 B-2A R1130 B-1C R1318 A-1C TL1381 B-3D Q1020 A-1B C1601 A-1B Q1601 B-3C R1621 B-3C C1154 B-2B C1357 B-1A R1131 A-2D R1351 B-1A TL1383 B-3D R C1602 A-1C Q1602 B-2C R1625 A-2C C1155 B-2B C1358 B-2A R1140 B-2B R1352 B-1A TL1384 B-3D R1001 B-2B C1603 A-1C Q1603 B-3C R1626 A-2B C1156 B-1B C1359 B-2A R1143 B-1D R1353 B-1A TL1385 B-3D R1002 A-3B C1604 A-2C Q1605 A-2C R1627 A-2B C1157 B-1B C1360 B-3A R1144 B-1C R1354 B-1A TL1386 B-3D R1003 B-2B C1605 A-2C Q1607 B-2C R1628 B-2B C1158 B-1B C1361 B-3A R1145 B-1C R1355 B-1A TL1388 B-3D R1005 B-2C C1606 A-1C Q1609 B-2C R1629 B-2C C1159 B-2B C1362 A-2A R1146 B-1B R1356 B-1A X R1020 A-1B C1610 A-2C Q1610 B-2C R1630 B-2C C1160 B-2A C1363 A-3A R1147 B-1C R1357 B-1A X1171 R1021 A-1B C1611 B-3C Q1611 B-2C R1639 B-2C C1161 B-2A C1383 B-3E R1148 B-1C R1358 B-2A ZD C1612 B-3C R R1640 B-2C C1162 B-1A C1384 B-2D R1149 B-1C R1359 B-3A ZD1171 C1163 B-1A C1387 B-3D R1150 B-1C R1360 C1165 B-1D CP R1151 B-1C R1361 C1166 B-1D CP1171 R1152 B-1C C1167 B-2B D R1156 B-1C C1168 B-3D D1101 B-1D R1157 C1169 B-1C D1171 A-3B C1170 A-3B D1201 C1171 A-2B D1351 C1172 A-3B IC A-3C B-2C TL TL1002 B-2A C1613 B-3B R1501 B-2A T B-3A TL1007 A-1A C1614 B-3B R1503 B-2A T1501 B-2A TL1010 B-1A C1615 B-3C R1505 B-1A TL R1362 B-2A TL1012 B-1A C1616 B-3C R1507 B-1A TL1510 B-1A R1363 B-3A TL1014 B-1A C1617 A-2B R1509 B-1A TL1525 B-1C B-1D R1364 B-3A TL1063 A-1A C1618 A-2C R1510 B-1A TL1528 B-1C R1158 B-1D R1365 B-3A TL1065 B-1A C1619 A-2C R1512 B-1B TL1530 B-2A A-2B R1171 A-3B R1366 B-3A TL1066 B-1A C1626 B-2C R1514 B-1B TL1531 B-3A A-2A R1172 A-3B R1367 B-3A TL1073 A-1A C1650 B-2C R1515 B-1B TL1532 B-2A R1173 A-3B R1368 B-3A TL1074 A-2A CP R1516 B-1B TL1533 B-2B A-3B A-3B B-1C -9- A-2B 1 2 3 4 5 6 7 8 4. Block Diagrams 4-1 Overall Block Diagram IC1121 CAMERA DSP G IC1001 IMAGE SENSOR PG1001 (1/2) Q1001 BUF. 1-3 V1,V2 V3 12-14 H1,H2, RG IC1003 BUF. 5,7,8 SENSOR 5,17,18 DRIVE 2-11 26 CDS 43-45 CS,SDO,CK AUTO FOCUS DET. 16 ADCLK G 3,7, 3,7, 10,12,14 10,12,14 Y/CHROMA DIGITAL PROCESS PG1241 PG1001 (2/2) (2/2) 15 CHROMA 69 PULSE GEN. 197-201, 205 11,13,15 7,10,12, 13,14 5-14 A/D AGC 17-19 SP1, SP2, OBP 9,11, 9,11, 13 13 IC1002 F PG1241 (1/2) 2 2 7 IC1150 D-RAM IC1101 CDS/AGC & A/D CONV D/A Y 59 180-182, 185 HD,EP3, FV,FP SP (1/2) Q1102 BUF. 174-176 35 35 27 27 29 29 FV 194,41 170 177 4.43MHz BPF 13 13 IC1601 Y/C MIX & VIDEO AMP Q1605 BUF. L1604, C1617 7 12 2 11 6 VIDEO F C.CLIP IC1603 VCO/PHASE COMPA. INT.FV SW Q1601 3 14 PHASE COMPA. IC1171 INV. 22 22 PG1601 OUTPUT Q1607,Q1609, Q1610,Q1611 Q1602 24 24 LL. OSC RESET FV 28 28 20 20 C,SYNC 61,63 PG1002 PG1501 36 36 3.58MHz BPF VK-S454ER BPF 65 1,209, 213-215 XSG23A,XSUB, XV1,XV2,XV3 Q1101 BUF. VK-S454R EXT.FV SW 8 EX.FV 13 11 11 9 10 VCO IC1380 IR MOTOR DRIVE E IR MOTOR M PG1380 1 14 2 16 1 DECORD IR SENSOR 4 9 3 11 9 M D HALL DEVICE 20 23 DRIVE IC1351 F.DET/IRIS DRIVE Q1352, Q1353 IRIS DRIVE LD-DSP 9 22 7 23 6 24 7 28 15 C BIAS 12 BIAS DRIVE IC1301 ZOOM MOTOR DRIVE ZOOM MOTOR M 17 14 18 16 59 LINE-SW 11 44 5 DRIVE 1 10 20 8 FOCUS MOTOR B M 14 22 16 27 5 DRIVE 1 9 20 7 12 11 25 25 15 15 8 9 26,28 26,28 12,14 12,14 9 19 11 36 ZOOM SENSOR 2 41 ZOOM LED 3 39 FOCUS SENSOR 12 30 RD(232C) 77 3Va IC1250 RESET EEPROM 2-4 DATA, CLOCK 19 19 30 30 FOCUS LED A 1 14 2 33 3 RD(RS-232C) 21 21 CS-SYC 100 IC1501 PWM 5V SW 44 L1002 Q1502 18 18 16 16 1 35 3V PWM 12 VCC C STBY4 2 2V PWM 19 STBY3 20 STBY2 PWM DATA, CLOCK 21 STBY1 1 RD-RESET GND 18 2V SW IC1202 ADJ EEPROM ZDCW B+ 5 1,36, 42,43 2V CS ZDOEB 4 VCC1-4 Q1503 19 19 5V PWM 3V SW 3V 2V ZDCK D 5V 5V 18 18 3V ZD-RESET CS Q1504 41 CAM SW RDCK D1501 7 7 RDOEB B T1501 15V 10 10 RDCW -6.5V D1503 ZOM-SENS FUS-SENS Q1201 LED DRIVE 1 F1601 Q1501 23 DRIVE SD(RS-232C) CP1601 DECORD 20 2 1,2 7.2V REG 7 3Vb HAL-ADJ0 3 VM SD(232C) 2-4 34 17 IC1502 2 5V 23 DRIVE IC1302 FOCUS MOTOR DRIVE 21 CLOCK GEN 76 HALL-G 26 9 15 5 2 13 DECORD 16 1 RESET PULSE GEN. MCK1 (13.5MHz) HAL-ADJ1 69 Q1351 17 X1171 27MHz 16 11 23 IC1173 F.DET F.DET 23 IC1251 52 18 IC1602 LEVEL SHIFT 65 IC1201 CAMERA µP 10 E FV PULSE GEN. 9 9 F(27MHz) 6 19 20 20 DATA, CLOCK SYS-CLK Q1603 BUF. IC1604 CP1171 LC IRIS PWM 21 43 17 1 83-85 RESET-IN 5 8 HD,EP3 FV,FP 96-98 CK-CDS, SDO-CDS, CS-CDS 17 IR-RESET 11 IRDCK 16 IROREB 15 IRCW 18 IR-SENS 5 PG1301 IRIS MOTOR 38,72, 75,78 5 DRIVE 95 32 32 2 2 48 31 31 1 1 Q1506 SHORT PROTECT STBY-5V ZOOM-LED +B-DET FCUS-LED SP (2/2) PC 4 5 - 10 - A CSR 6 7 8 1 2 3 4 5 6 7 8 IC1380 4-2 Power Block Diagram 10,15 2,4,24 G IC1502 PG1601 B+ CP1601 F1601 1,2 4 D1601 GND 7.2V REG PG1001 PG1501 PG1002 VM(7.2V) 3 VM(7.2V) 12,14 12,14 26,28 G IC1301 PG1241 VM(7.2V) L1301 26,28 10,15 2,4,24 5 IR MOTOR DRIVE ZOOM MOTOR DRIVE L1501 IC1302 10,15 F 2,4,24 Q1501 IC1501 PWM E 5V SW 5V L1601 Q1610 C E Q1601 16 Q1502 IC1603 VCO/ PHASE COMP 20 3V L1302 IC1351 F.DET/ IRIS DRIVE 14 C 1,5 2V Q1352 3V 18 18 18 18 21 21 R1171 2 FV PULSE GEN. L1201 L1001 8 ADJ EEPROM 8 RESET EEPROM IC1173 6,8 D IC1171 5 INV. IC1201 L1101 3V 2V C L1505 2V SW 66,71,75,80 CLOCK GEN. D1502 Q1503 2V 16 16 19 12,53-56, 60-62 19 C B Q1353 3V C IC1002 Q1504 4 3 IC1101 D1501 15V L1506 7 7 16,20 SENSOR 2 DRIVE 5 1 D1503 -6.5V L1507 IC1150 1,3,15, 29,35,41, 43,49,55, 75,81 IC1001 10 10 L1102 D-RAM IMAGE 8 SENSOR STBY2 STBY1 VCC 18 A CSR CDS/AGC & A/D CONV PG1301 3V B 20 21 12 23,31,36, 38,41 5 42 STBY4 C 15,46 RESET PULSE GEN. 2 B 41 PWM CAM SW 6,8 T1501 C 2 CAMERA µP L1104 IC1251 E E D1101 IC1202 IC1250 1 CAMERA DSP 3V D 2 2,40,62,83, 128,149, 164,204 4,17,38,92, 111,119,131, 143,160 C 1 36 2V PWM E IC1121 IC1604 B E Q1103 BUF LEVEL SHIFTER F 30 L1202 Q1020 L1002 C L1504 3V SW 35 30 IC1003 IC1602 1,4,14 E 3.6V GEN. Y/C MIX & VIDEO AMP Q1607 L1602 43 3V PWM 19 19 13,16 C E 5V IC1601 B 44 5V PWM C L1503 FOCUS MOTOR DRIVE SP D1001 1 VCC 13 VCC B PC A A 1 2 3 4 5 - 11 - 6 7 8 Hitachi, Ltd. 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