Accurpress Premium Tooling

Transcription

ACCURPRESS TOOLING SYSTEMS
Whether you are looking for standard
tooling or special application configurations,
Accurpress is committed to the highest
level of customer satisfaction.
Scott Pettie, Plant Manager
Accurpress Tooling
1
A Full Line
3
Accurpress produces a full line of value-priced
press brake tooling available in lengths up to
24', for coining and air bending applications.
All tooling can be provided in either planed or
ground finishes.
The line includes:
• Custom designs for your special applications
• 85° and 90° forming punches & dies
• Four-way dies
• Gooseneck punches
• 30° forming punches & dies
• Offset die
• Flattening & hemming die
• Rib Dies
• Channel-lock adjustable die
• Conventional and four-way die holders
2
We offer options such as flame-hardening and
polishing of working radii. We can also produce
all tooling with whatever style of holding tang
you require to suit your machine. All options
are quoted on request.
4
Certified Materials
We select only the highest quality pre-hardened
brake die material available to manufacture
Accurpress Quality Certified Tooling… using
4150 steel with a hardness of 270-300 Brinell,
28-32 HRC.
5
Quality Standards
We produce quality tooling. Each tool is carefully
machined with fine finishes, straightened and
measured with precision gauges to ensure
tolerance that exceed industry standards. Prior
to shipment, all tools are coated with a durable
rust-proofing compound before packing into
crates.
Service
We offer full technical and applications support
to back up our product line. Whatever your
forming problem, consult us and will provide
you with the cost effective solution.
Important Options
6
Fast Delivery
We make it our goal to provide delivery times that
are among the fastest in the industry… thanks to
our comprehensive, in-depth stocking program.
See the complete Accurpress
product line at...
www.accurpress.com
Press Brakes • Shears • Controls
Gauging Systems • Tooling • Clamping Systems
Die Holders • Accessories • Safety Options • Financing
For additional information,
or to locate your nearest Accurpress dealer
please contact us Toll Free at...
877-633-8665
(877-633-TOOL)
CONTENTS
Accurpress Tooling System’s primary purpose
is to provide you with cost effective, high quality
solutions for your forming needs. Our innovative
manufacturing processes and attention to detail
ensure you the best possible value with
Accurpress Tooling.
Creativity and integrity are the cornerstones of
our design process, thus enhancing productivity
and flexibility of your press brake utilization.
Accurpress uses only the
finest quality materials
to deliver long-life and
utmost accuracy from all
our products. You can rely
on our experience and
craftsmanship to facilitate
your success.
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Non-Crownable Channel-lock Dies
Crownable Channel-lock Dies
Custom Tooling
Polished Dies/Protective Die Film
Flame Hardening
Accurcrown
Accurcrown Clamping Options
European Ram Adaptor
Premium Tooling Segmentation
Premium Tooling Set Build Guide
Die Holders & 4-Way Dies
85˚– 90˚ Forming Punches & Dies
30˚ Forming Punches & Dies
Gooseneck Punches & Dies
Allowable Return Flanges
Offset & Flattening Dies
Hemming Dies & Ram Adaptors
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10
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12
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21
22
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Wila American Style &
New Standard Precision Tooling
Precision Ground Tooling
Page 26
• Wila Hydraulic Clamping
• Wila Tooling Specifications
.............. 24
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Wila American Style Tooling
• American Style Punches
• American Style Dies
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Wila New Standard Tooling
Custom Tooling
Page 8
• New Standard Punches
• New Standard Dies
Wila Hydraulic Clamping,
American Style Tooling and
New Standard Tooling with
self-seating safety button
Pages 24 to 37
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Reference
General Reference
• Tang, Punches & Lower Die Combinations . . . . . 3 8
Tonnage Chart
• Mild Steel Bending Tonnages Chart . . . . . . . . . . . . 3 9
Accurpress is North America’s
#1 Selling Press Brake
ACCURPRESS PREMIUM TOOLING
Channel-lock Adjustable Dies provide a high level of versatility with openings
beginning at 1”.
The steel base is machined with several t-slots running front to back to facilitate
anchoring the riser blocks into the desired die opening location. Quick die
opening adjustment is accomplished by releasing socket head cap screws on
the riser blocks, which lifts the spring loaded riser free of the base to enable
front to back positioning to the desired die opening.
Replaceable, hardened die inserts are mounted into the riser blocks allowing for
a durable wear surface that can be replaced if and when needed.
Base heights may be increased over 3.25” to accommodate the closed height
of the press brake ram.
Lifting Spring tightened with
Riser locked in channel
Lifting Spring loosened to
allow die adjustment
Optional Adjustment Rack
(Highly recommended)
Channel-lock Adjustable Dies
1" - 12" Adjustment
1" - 10" Adjustment
14.75
4
9.5
3.25
3.25
8.0
3.25
7.0
1" - 8" Adjustment
18.5
24.0
Hardened Inserts
Flame hardened inserts provide extra heavy
load capacities and longer life. The inserts
can be replaced if, and when, needed.
T-slots for Mounting Risers
T-slots assist in mounting the riser blocks
into the desired die opening channels.
5
(Patent Pending)
Die Crowning
Anywhere from .080” to .125” crown can
be achieved depending on the length of the
Crownable Adjustable Channel-lock Die
Digital Counter Display
Rotating the handle on the manual
holder adjusts the crown from the center out.
An LED counter displays the crown in
thousandths of an inch.
Tang Groove
Reposition the risers quickly and accurately
with rack and pinion system. Adjustment is
achieved using the same handle provided
for the crowning.
Moving the riser block to align the tang groove
with the center of the channel-lock die allows
for placement of single vee dies while still
providing crowning capability.
NOTE: • THE ACCURPRESS BED CAP WIDTH MUST BE INCREASED TO ACCOMMODATE THE WIDTH
OF THE ADJUSTABLE BASE.
• LARGER ADJUSTABLE DIES MAY ALSO REQUIRE INCREASED THROAT DEPTH ON THE PRESS BRAKE.
6
Crownable Channel-lock Adjustable Dies provide a
high level of versatility with openings beginning at 2”.
The addition of crowning capability eliminates the
need for shimming which translates into big savings
in labour costs as well as reduced scrap rate.
90º bends can be achieved up to the 12” die opening.
Larger profiles can be made allowing for openings
beyond 12”. Please consult factory for special
requests.
Replaceable Hardened Inserts
(Highly recommended)
Lifting Spring tightened with
Riser locked in channel
Lifting Spring loosened to
allow die adjustment
Crownable Channel-lock Adjustable Dies
2" - 12" Adjustment
19.25
3.25
3.25
9.53
2" - 10" Adjustment
8.25
3.25
8.25
2" - 8" Adjustment
21.25
26.0
7
ACCURPRESS CUSTOM TOOLING
Dedicated Tooling Specialists are Just a Phone Call Away!
We have several dedicated tooling specialists on staff
to provide cost effective solutions for your special forming requirements.
Accurpress offers turnkey applications – tested and proven in our factory.
Turn to Accurpress for great service, timely delivery and competitive pricing.
For further tooling and dealer information please call
Accurpress Tooling Systems at 1-877-633-8665.
Accurpress Has Your Custom Tooling Solutions
HIGH TOLERANCE TOOLING
HM-3 HEMMING DIE
RIB DIE
EASY TABS
HM-3 SPECIAL
ROTO RIB DIE
3/4
• Allows tools to be turned
by rotating tab 180º
5/8
17/32
Easy Tabs are designed to be
installed on existing tooling.
• Increases safety by preventing
larger punches from dropping
out when ram clamps are loosened
8
Call Us Toll Free at 877-633-8665 to Discuss Your Custom Tooling Applications
ACCURPRESS CUSTOM TOOLING
SPECIAL CURLING PUNCH
SPECIAL DOOR FRAME
4-WAY 3 – HVAC
A
D
B
C
*
A = 2.000" @ 85˚
B = 0.500" @ 30˚
C = 0.625" @ 85˚
with notch for 1/4" flange
D = 1.125" @ 85˚
* Disappearing Spring Pins
for locating sheet metal –
3 total
SPECIAL MULTIPLE HIT FORMING
Formed Part
SPECIAL RADIUS BENDING
9
As an additional service, we can
polish the working surfaces to reduce
the risk of galling, dimpling and other markings
on your products.
For further protection against marking finished products
consider using Urethane Protective Die Film.
Urethane Protective Die Film is a highly durable
material used to act as a barrier against steel
on steel rubing.
This protective film is available in 4” and 6”
widths at either .015” or .030” thickness.
10
FLAME HARDENING
Double the Life of Your Tools
Get the most from your new tools with factory flame hardening.
Flame hardening, a strongly recommended option which
increases point of contact hardness to 50-55 HRC, ensures
longer tool life – typically upwards of 100% – 300%.
Hardened Zones
11
ACCURPRESS DIE RAIL CROWNING
Reduce Costly Setup Time
– Increase Your Profits
Crowning Die Holder Systems
are Offered in Two Sizes
Shimming press brake tooling is eliminated
when you use an Accurcrown die holder
system.
•
3.5" wide x 3.75" high
Suitable for small to mid-range tonnages
Suitable for 4-way block sizes up to 3.25"
The Accurcrown system is manufactured
with a series of precision wedges providing a
uniform crown, which may be adjusted manually or power interfaced to the
Accurpress ETS3000 CNC system.
•
6.0" wide x 3.75" high
Suitable for large tonnages
Suitable for 4-way block sizes up to 5.75"
Digital Counter
Rotating the handle
on the manual holder
adjusts the crown
from the center out.
An LED counter displays
the exact crown in
thousandths of an inch.
Optional 4-way
die fixture
attaches here
Localized
Dial Adjustments
Optional 4-way Die Fixture
Optional 4-way die fixtures are available which
are bolted to the top of the crowning unit, and
rotate to suit various 4-way tooling sizes.
The Accurcrown also has localized
adjustments every 8" – a great feature
whereby an operator can adjust for worn
tooling or compensate for any tolerances
that exist in the press brake bed.
Adjustment is made by simply rotating
each dial to raise or lower the crown height
at any given point.
12
ACCURPRESS DIE RAIL CROWNING
Optional Clamping Bar Configuration
The Manual Clamping Bar configuration is a cost
effective solution for securing sectionalized lower
tooling in the die holder. Clamping Bars are
manufactured in 24” lengths.
Optional A-3 Hydraulic Clamping Bar
The Wila A-3 Hydraulic Clamping Accurcrown
features all the items as illustrated and described
on page 12 plus... a Wila A-3 Hydraulic Clamping
Pin System inserted into the top bar.
This unit may be purchased as either manual
or CNC crowning.
13
Accurpress offers the solution for those who wish to utilize their
press brake with both American and European style tooling.
European
Ram Adaptor
This Adaptor, as pictured and illustrated,
has an American tang to mount into an
American Style ram with the conversion
for European style tooling. The advantage
of this Adaptor is the short height in
order to minimize the loss of ram
open/closed height.
14
2.250
2.000
General Purpose “Planed” Tooling
• Each tool is carefully measured and recorded
to ensure our tolerances are the top in its class.
• Available in lengths up to 24’.
General Purpose “Ground” Tooling
• High-end quality for a “General Purpose” price
with holding tolerances and finishes that are
the best in the industry for this class of tooling.
• Available in lengths up to 20’.
v
v
r
DIE V OPENING
Illustration depicts V opening measurement.
SEGMENTED PUNCH AND DIE
4.000
1.0 1.25 1.5
1.75
2.000
3.000
4.000
4.000
8.000
12.000
4.000
• The tooling segments above will yield tool length combinations starting from 1.0"
• Segmented tooling can be cut and milled to your specifications
• Optional left and right horns available
• Optional 'Easy Tabs' can be added for safety
15
TOOL SET BUILD GUIDE
1 Tool Set Closed Height
Accurpress Tooling Systems offers special, fully customized tooling to fulfill
your fabrication requirements. The following guidelines are designed to assist
you in the determination of tooling dimensions.
2 Closed Height Formulas
3 Closed Height Diagram
Use the tool set diagram below to determine suitable
appropriate tooling sizes. The “T” value in the table
above is the closed height of your press brake.
(H) Die Holder Height . . . . . . . . . . . . . .H = T - (P + D)
P
(P) Punch Height . . . . . . . . . . . . . . . . . .P = T - (D + H)
(D) Die Height* . . . . . . . . . . . . . . . . . . . .D = T - (P + H)
T
*Note: D value on 4-way dies refers to the largest V-opening.
D
LARGEST
OPENING
H
D
D
Order #
16
(D)
Order #
(D)
Die Height (D) for Tool Build-up Calculations
L1
1.60”
4W1
1.50”
L2
1.50”
4W2
1.75”
L3
1.45”
4W3
2.00”
L4
1.40”
4W4
2.25”
L5
1.35”
4W5
2.50”
L6
1.30”
4W6
2.75”
Order #
L7
1.25”
4W7
3.25”
L30-1
1.45”
OS1
2.65”
L8
1.15”
4W8
3.25”
L30-2
1.25”
OS2
2.60”
L9
1.60”
4W9
4.25”
L30-3
1.05”
OS3
2.55”
L10
1.50”
4W10
4.75”
L30-4
1.35”
OS4
2.50”
L11
1.25”
4W11
6.00”
L30-5
1.15”
OS5
2.40”
L12
1.00”
4W12
7.00”
L30-6
1.50”
OS6
2.30”
L13
1.25”
L30-7
1.45”
OS7
2.20”
L14
2.25”
L30-8
1.50”
OS8
2.10”
L15
2.80”
L30-9
1.35”
OS9
2.00”
D
D
(D)
Order #
(D)
D
Order #
HM1
(D)
1.30”
4-Way Holders
Block sizes and openings on 4-way dies can be made to
customer specifications, including more than four openings.
All openings are 85° unless otherwise specified.
4W-2
2”
3”
DH2 - 5
2”
5”
4WH3 - 2
DH3 - 11/2
3”
11/2”
4WH3 - 3
3 1/4”
DH3 - 2
3”
2”
4WH4 - 2
3 3/4”
2”
DH3 - 3
3”
3”
4WH4 - 3
3 3/4”
3”
DH3 - 4
3”
4”
4WH5 - 2
41/4”
2”
DH3 - 5
3”
5”
4WH5 - 3
41/4”
3”
4WH5 - 4
41/4”
4”
4WH6 - 2
4 3/4”
2”
3”
DH4 - 2
DH4 - 3
4”
4”
2”
3”
DH4 - 4
4”
4”
4WH6 - 3
4 3/4”
DH4 - 5
4”
5”
4WH6 - 4
4 3/4”
4”
DH5 - 2
5”
2”
4WH7 - 2
5 1/4”
2”
DH5 - 3
5”
3”
4WH7 - 3
5 1/4”
3”
4WH7 - 4
5 1/4”
4”
4WH8 - 2
5 3/4”
2”
4WH8 - 3
5 3/4”
3”
4WH8 - 4
5 3/4”
4”
4WH9 - 2
6 3/4”
2”
4WH9 - 3
6 3/4”
3”
4WH10 - 3
7 3/4”
3”
4WH11 - 3
10”
3”
4WH12 - 3
12”
3”
DH5 - 4
DH5 - 5
DH6 - 6
5”
5”
6”
4”
5”
6”
Other sizes on request
Other sizes on request
2.00
1.50
1.50
3.50
3”
3 1/4”
1.50
2.00
4W-7
4W-8
5.25
5.75
1.50
1.50
4W-8
4W-7
5.00
4WH2 - 3
2.00
2.00
4W-9
4 W - 10
7.75
6.00
6.75
5.00
4W-9
4W-10
4.00
2.00
2”
2 3/4”
4W-6
4W-5
4.00
4 W - 11
4 W - 12
10.00
8.00
12.00
10.00
4W-11
6.00
4W-12
6.00
4W-9/10/11/12 not shown to scale
3.00
4WH2 - 2
1.00
3.00
3”
2 3/4”
4.75
3.00
4WH1 - 3
4W-4
4W-6
2.50
2”
2 1/4”
1.00
4.00
4”
2 1/4”
1.50
1.00
2.00
2”
3”
4WH1 - 2
3.75
B
4W-3
4.25
2.00
2”
2”
A
4W-2
4W-5
3.00
2”
1.50
1.25
DH2 - 4
11/2”
Order #
1.00
1.00
3.00
DH2 - 3
2”
4W-4
3.00
DH2 - 2
B
These holders fit pictured 4-way dies,
plus special sizes listed below right.
4.00
DH2 - 11/2
A
1.00
2.00
Order #
Optional Tang
.75
3.00
B
B
.75
Optional Tang
3.25
2.75
2.25
4W-1
4W-3
2.50
4W-1
2.00
A
3.50
A
4-Way Dies
4.00
Conventional Die Holders
17
UP-1
UP-1A
3 3/4
5/8
1/32 R
3/8
1/2
5/8
1/4
3/8
1/2
5/8
L.1
L.2
L.3
L.2
L.3
1
1
L.4
11/2
L.1
1
1
1
1
L.4
11/2
22 Ga
18 Ga
16 Ga
14 Ga
22 Ga
18 Ga
16 Ga
14 Ga
UP-3
1 1 /2
UP.2
UP.3
3 3/4
3 3/4
11/4
1/8 R
3/32 R
3/4
7/8
1
11/8
L.5
11/2
L.6
11/2
L.7
11/2
L.8
11/2
13 Ga
12 Ga
11 Ga
10 Ga
21/4
L-5,6,7,8
L-9,10,11
11/4
1 1 /2
2
L.9
2
L.10
2
L.11
21/2
9 Ga
3/16 Capacity
1/4 Capacity
UP-5
UP-6
2
21/2
31/2
UP.4
UP.5
UP-6
L-12,13
3/16 R
23/4
UP-4
3 3/4
3 3/4
90° punch and die
combinations must
be specified.
1/4
UP-2
13/4
To produce sharp,
close-tolerance
bends in
light gauges,
L-1,2,3,4
L-1,2,3,4
13/4
13/4
1/32 R
These 85°
punch and die
combinations
are used for
air bending
techniques.
UP.1
1
UP.1A
3 3/4
1
1/4 R
3/8 R
L-14
3
21/2
5/16 Capacity
L-16
L.13
3/8 Capacity
51/4
31/2
6" V Opening
41/4
23/4
21/4
3
18
5
4
L.12
L-15
L.14
5
7/16 Capacity
L-15
6
1/2 Capacity
L-18
8" V Opening
UP30-1
UP30-2
UP30-3
11/4
11/2
1
300
3 3/4
3 3/4
280
3 3/4
300
1/4
3/8
L
30.1
L
30.2
L
30.3
1
1
1
L30-4
5/8
1/2
7/8
21/8
21/8
13/4
L30-1,2,3
These dies are used for
forming acute angle bends
in 22 gauge through to 3/16".
3/64 R
1/32 R
1/32 R
UP30-4
L 30.4
L 30.5
11/2
2
UP30-5
11/2
3 3/4
3 3/4
11/2
320
340
1/8 R
3/64 R
L30-8,9
L30-6,7
2
11/2
11/4
L 30.6
L 30.7
L 30.8
L 30.9
2
21/2
3
4
23/4
3
3 1/4
1
19
GN-3
GN-2
11/2
GN.2
3 3/4
5
/8
1
/2
5/8
L.1
L.2
L.3
L.4
1
1
18 Ga
16 Ga
22 Ga
11/2
14 Ga
GN-5
1
L.5
11/2
L.6
11/2
L.7
11/2
13 Ga
12 Ga
11 Ga
GN-7
21/2
3 3/4
GN.7
1
7
/1
6
11
/4
11
/8
13
/8
3 3/4
3 3/4
21/2
GN..66
GN
3/32 R
11/2
9 Ga
L.10
2
5/16 Capacity
GN-9
L.2
L.3
1
1
18 Ga
16 Ga
3
GN.10
GN.9
1
1
3
/4
51/4
51/4
GN.8.8
GN
1/2
G N - 10
3
3
3/8
13/4
13/4
L.9
2
10 Ga
GN-8
21/4
21/4
11/8
L.8
11/2
1/32 R
1/8 R
11/4
GN #7, 8 and 9 punches are cut
back further beyond the centerline
for a greater flange.
41/4
7/8
GN-6
2
GN.5
These punches are used
for forming right angle
bends, channels, or other special
bends where a straight 90° punch
would interfere.
3/4
13/4
1/2
13/4
3/8
1
3
3 /4
/4
3 3/4
1/16 R
1/32 R
1/4
13/4
13/4
9
/1
6
7
/1
6
1
/4
3 3/
/8 8
3 3/4
1/64 R
1/64 R
All gooseneck
punches and die
combinations are
machined at 85° for air
bend techniques unless
otherwise specified.
2
GN.4
GN.4
11/2
GN.3
3 3/4
11/4
GN.1
GN-4
7
/8
GN-1
1/16 R
14 Ga
13 Ga
12 Ga
20
L.7
11/2
L.8
11/2
11 Ga
10 Ga
1/8 R
11/2
L.9
2
9 Ga
L.10
2
3/16 Capacity
2
L.11
21/2
1/4 Capacity
3
21/2
23/4
L.6
11/2
11/4
21/4
L.5
11/2
11/8
21/4
L.4
11/2
1
21/4
1/8 R
7/8
21/4
3/4
13/4
13/4
5/8
L.12
3
5/16 Capacity
L.13
31/2
3/8 Capacity
2.
9
64
8
2.
9
2.
07
6
06
2.
65
7
54
2.
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
0.
10
5
1.
12
1. 5
50
2. 0
00
2. 0
50
3. 0
00
0
0.
18
0
0
1.
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0.
6
1. 25
00
1. 0
50
0
2.
00
0
2.
50
3. 0
00
0
0.
50
0.
7
1. 50
25
0
1.
75
0
2.
25
0
2.
75
0
0
0.
06
0
0.
07
5
GN-2
5
68
2.
9
44
1
25
2.
9
85
0.
37
5
6
09
0.
7
1. 50
0
1. 00
50
2. 0
00
2. 0
50
3. 0
00
0
1.
0
5
19
2.
5
97
1.
8
64
2.
2
61
2.
4
29
2.
3
93
9
11
2.
0.
50
5
24
1.
2
07
1.
6
02
2.
1
08
3
2. 10 .37
8 0
1.
66
2.
1
79
2.
2
63
2.
9
2.
2.
1.
5
2. 00
00
2. 0
50
3. 0
00
3. 0
50
4. 0
50
0
4
49
0.
87
1. 5
50
0
2.
00
0
2.
50
3. 0
00
0
1.
2.
0.
06
0
0
2
83
1.
7
92
88
81
1.
9
78
1
81
0
0.
3
64
1.
4
50
1.
0.
1
12
0
2
0.
49
6
90
1.
1
91
1.
1.
1.
50
1.
0
67
1.
7
62
1.
4
66
1.
1.
50
2. 0
00
2. 0
50
3. 0
00
3. 0
50
0
9
1
1.
91
0.6
3
GN-4
87
4
03
1.
1
63
0.
0.
37
5
4
0.
03
0
07
2.
3
9
09
1.
8
6
51
0.
GN-9
1.
79
1.
54
1.
6
77
59
GN-6
84
7
1.
8
0.
8
GN-1
1.
1
89
77
1.
8
92
3
90
1.
1.
1.
31
1.
0.
18
GN-3
GN-5
GN-7
GN-8
G N - 10
21
OS-2
OS-1
OS.1
OS.2
11/2
1
/4
23/4
OS.2
11/2
11/2
OS-5
OS-6
OS.5
OS.6
23/4
1
/2
3
/8
OS.4
OS.3
5
/8
OS-4
23/4
OS.3
3
/1
6
23/4
1
/8
2 3/ 4
OS.1
OS-3
OS.4
11/2
OS.5
23/4
Offset Dies
OS.6
11/2
11/2
Offset dies are sold in sets.
OS-8
OS-7
OS.8
OS.9
OS.7
23/4
2
1
7
/8
3
/4
OS.7
23/4
OS-9
OS.8
23/4
General purpose offset dies form
two 90° bends in one stroke.
2
OS.9
2
Flattening Dies
22
FL-4
FL.3
FL.4
FL.1
FL.2
FL.3
FL.4
13/8
17/8
23/8
23/4
FL.2
17/8
FL-5
FL.5
FL.5
1/2
23/4
FL-3
FL.1
23/4
23/4
They are used to
complete hems, or
to close a previously
formed angle to a
given degree.
FL-2
FL-1
23/4
Flattening dies
are sold in sets.
23/8
3/4
HM-1
11/4
11/4
HM-2
21/2
Hemming Dies
5
33/4
45º
28º
1/32 R
These combinations are used
for hemming on a two-stroke
operation.
3/8
11/2
•
HM-2 is capable of both
air-bending and hemming
light gauge material.
•
HM-3 is for hemming
material heavier than
18 gauge.
•
HM-4 can be customized
to suit individual
applications.
31/4
HM-1 is used to hem
18 gauge or lighter.
21/8
•
r0.035
30º 9/16
21/2
HM-3
HM-4
Ram Adaptors
Ram adaptors may be necessary
to fill up die space if ram adjustment is insufficient, or to suit
conditions for box forming.
33/4
The three styles shown are in
3 3/4" but are available in all
heights. They have safety tangs,
and are manufactured from 4150
material.
A
B
A-STG
1.5
C
B-STG
1.5
2.840
23
WILA HYDRAULIC CLAMPING
Accurpress is proud to offer world renowned WILA Clamping Systems,
available for American Style and New Standard WILA tooling.
Increase your productivity, precision and profits with the new generation of WILA clamping,
the ultimate in speed and flexibility. Engineered and manufactured to superior precision
and quality standards, the system clamps and seats WILA’s precision ground tooling —
with the simple push of a button. WILA clamping systems will also accommodate
other brands of American tooling, but without the automatic seating feature.
•Accurpress Accomodates Wila
The specially machined Accurpress universal ram is ideally suited
to quickly and easily exchange clamping systems to accommodate
your tooling requirements; whether American or WILA style.
•5 Second Tooling Changes
Clamping of tools in less than 5 seconds, with the manual
push-button tooling release and self-seating hydraulic system,
makes WILA the perfect solution where tools must be changed
frequently. WILA is also machined to allow for reversing of punches.
•System will Accommodate Non-Wila Tooling
Accommodates other brands of tooling, but without the
self-seating and vertical loading options.
•Safety Click Button
Hydraulic system operates from one convenient
Push Button location and is self-seating, and vertical
mounting, with American Style and New Standard Wila
Tools that are fitted with the Safety Click Buttons.
•Hydraulic System also available for
WILA Crowning and Lower Tool Holders
1.6 "
Optional bed systems also provide hydraulic clamping,
seating and aligning of single V-Dies.
•Outstanding Features Include
• Self-seating
and vertical mounting with American Style
and New Standard Wila Tools that are fitted with the
Safety Click Buttons
• Systems
critical surfaces are precision ground
• Machined
to allow for reversing of punches
• Coverstrip
• Allows
with Measuring Scale
for X-axes (front to back) adjustment along
the length of the ram
24
3.15 "
• All
are manufactured with Superior Steel Grade
AMERICAN STYLE & NEW STANDARD PRECISION TOOLING
Discover the WILA Safety-Click Advantage
WILA punches are fitted with Safety-Click buttons that provide precise vertical mounting,
and self-seating when used in combination with a WILA Hydraulic Ram Clamping system.
The Safety-Click system and hydraulic clamping also enable exceptionally fast tool changes.
AMERICAN STYLE TANG
& SAFETY-CLICK
Punch Tang
12.7/0.500"
CNC
DEEPHARDENING
•Safety-Click Buttons for
Quick Vertical Tool Exchange
Both WILA American Style and New Standard tooling
come with the patented Safety-Click button system for
quick vertical exchange.
Punch - Top Tool
19/0.748"
•Tools Automatically Self-Seat
when used with WILA Clamping Systems
American Style
Die Tang
Dimensions
Both American and New Standard tooling seats and
aligns automatically when used with a WILA Clamping
system, eliminating the need to bring down the ram to
seat the tools.
17 / 0.669"
13 / 0.512"
NEW STANDARD TANG
& SAFETY-CLICK
CNC
Deephardened
•CNC–Deephardening Provides
Outstanding Tool Life
Both American and New Standard tooling are manufactured
from a special Chrome-Molybdenum alloy with extremely
high tensile strength and load bearing capacity. To provide
outstanding tool life and wear resistance, all WILA tools are
CNC-Deephardened at the wear points to Rockwell 60C to
a depth of 3mm / .118".
20.0/0.787"
Punch Tang
37/1.457"
V
•Precision Ground to the Highest Accuracies
New Standard
Die Tang
Dimensions
17/ 0.669"
WILA New Standard tooling is precision ground to
+/- 0.0004" / 0.01mm and WILA American Style is
precision ground to +/- 0.0008" / .02mm.
Die - Bottom Tool
to
20/0.787"
13 / 0.512"
•Sectionalized for Versatility and Easy Operator Handling
All WILA tools are manufactured in lengths of 515mm / 20.276" or smaller sections for easy handling by the
operator. Tool sections can be combined to form any desired length from 20mm / 0.787" up to machine length
in 5mm / 0.2" increments.
100
515mm / 20.276"
xxx – xxx / 1
20 25 30 35 40
200
550mm / 21.654"
xxx – xxx / 2
100
100
100
200mm / 7.874"
xxx – xxx / 3
200mm / 7.874"
xxx – xxx / 6
25
AMERICAN
STYLE PRECISION
STYLE TOOLING
TOOLING
AMERICAN
Accurpress is pleased to offer Wila American Style tooling, which can be
used on all press brakes that are equipped with American Style adaption.
Wila punches are fitted with Safety Click buttons that provide vertical mounting, and
self-seating when used in combination with a Wila Hydraulic Ram Clamping system.
BIU-802
50.0
BIU-803
Radius (r)
mm(in)
0.8(0.031)
Model#
BIU-805
100.4 / 3.953"
50.0
r 1.0
∝°
∝°
Angle
(∝°)
28
Max Tons:
100/m.
30/ft.
Radius (r)
mm(in)
1.0(0.039)
Model#
BIU-806
.0
50.5
100.6 / 3.961"
.7
12
Angle
(∝°)
90
Radius (r)
mm(in)
1.5(0.059)
28.5
Max Tons:
100/m.
30/ft.
r 1.0
Angle
(∝°)
88
BIU-806
Max Tons:
100/m.
30/ft.
∝°
.0
.7
Model#
28.5
r 0.8
26
Radius (r)
mm(in)
0.8(0.031)
BIU-805
65.0
BIU-804
∝°
Angle
(∝°)
90
10
BIU-804
Model#
12
6.
4
Radius (r)
mm(in)
0.4(0.016)
98.6 / 3.882"
BIU-801
Angle
(∝°)
90
22.0
Model#
r 1.5
∝°
Max Tons:
160/m.
48/ft.
19
50.0
50.0
r 0.8
∝°
45.0
Max Tons:
100/m.
30/ft.
100.6 / 3.961"
Max Tons:
45/m.
13/ft.
r 0.4
Model#
BIU-803
35.0
100.6 / 3.961"
BIU-802
30.0
100.6 / 3.961"
BIU-801
Angle
(∝°)
86
Radius (r)
mm(in)
1.0(0.039)
AMERICAN STYLE PRECISION TOOLING
BIU-807
Radius (r)
mm(in)
1.0(0.039)
BIU-808
Radius (r)
mm(in)
3.0(0.118)
Angle
(∝°)
60
BIU-815
∝°
Model#
Angle
(∝°)
28
127.0
Radius (r)
mm(in)
1.0(0.039)
BIU-818
Model#
BIU-815
Max Tons:
160/m.
48/ft.
65.0
BIU-818
Model#
BIU-817
Angle
(∝°)
86
Radius (r)
mm(in)
1.0(0.039)
Max Tons:
130/m.
40/ft.
r 6.0
∝°
Angle
(∝°)
60
106.5
152.4 / 6.000"
Model#
∝°
Radius (r)
mm(in)
1.0(0.039)
BIU-825
28.0
r 3.0
r 1.0
∝°
Angle
(∝°)
28
Max Tons:
65/m.
19/ft.
∝° 20.
Radius (r)
mm(in)
3.0(0.118)
Model#
BIU-825
Angle
(∝°)
80
152.4 / 6.000"
BIU-810
r 1.0
22.0
r 1.0
59.0
Max Tons:
100/m.
30/ft.
127.0 / 5.000"
58.0
6.0
BIU-809
BIU-817
28.5
Max Tons:
50/m.
15/ft.
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
28
116.0
29.0
Model#
∝°
152.4 / 6.000"
BIU-810
Model#
r 1.0
152.4 / 6.000"
8.
0
Angle
(∝°)
86
∝°
Max Tons:
100/m.
30/ft.
10.0
58.0
100.6 / 3.961"
r 3.0
∝°
29.0
Max Tons:
160/m.
48/ft.
100.4 / 3.953"
67.8
Max Tons:
65/m.
19/ft.
r 1.0
Model#
BIU-809
28.0
127.0 / 5.000"
BIU-808
54.0
8.
0
BIU-807
5
Radius (r)
mm(in)
6.0(0.236)
27
Wila’s American Style dies can be installed on all press brakes
that are equipped with a clamp slot of minimum dimensions
13.5 x 18.0 mm / 0.531"x .709" (WxH).
OZU-823
Max Tons:
40/m.
12/ft.
v
16
25
Model#
OZU-801
Angle
( )
90
V Opening
mm(in)
6.0(0.236)
r1
Max Tons:
40/m.
12/ft.
v
16
Model#
OZU-823
Angle
( )
90
25
V Opening
mm(in)
8.0(0.315)
Radius (r)
mm(in)
1.0(0.039)
OZU-803
55 / 2.165"
Model#
OZU-802
Angle
( )
90
r1
Max Tons:
60/m.
18/ft.
20
OZU-803
28
V Opening Radius (r)
mm(in)
mm(in)
12.0(0.472) 1.0(0.039)
r1.5
v
25
Angle
( )
90
mm(in)
mm(in)
10.0(0.394) 1.0(0.039)
OZU-824
v
Model#
Max Tons:
50/m.
15/ft.
20
25
Radius (r)
mm(in)
1.0(0.039)
r1
Max Tons:
80/m.
24/ft.
55 / 2.165"
r1
55 / 2.165"
55 / 2.165"
v
OZU-802
55 / 2.165"
OZU-801
30
Model#
Angle
( )
OZU-824 90
mm(in)
mm(in)
16.0(0.630) 1.5(0.059)
/:5
/:5
R
to
-AX4ONS
M
FT
R
V
-ODEL !NGLE 6/PENING 2ADIUSR
to
MMIN
MMIN
/:5 -ODEL !NGLE 6/PENING 2ADIUSR
to
MMIN
MMIN
/:5 /:5
V
R
to
-AX4ONS
M
FT
V
6/PENING 2ADIUSR
MMIN
MMIN
/:5
R
to
MMIN
MMIN
/:5 -ODEL !NGLE
to
/:5 6/PENING 2ADIUSR
MMIN
MMIN
/:5
to
-AX4ONS
M
FT
V
to
-AX4ONS
M
FT
R
to
-AX4ONS
M
FT
to
MMIN
MMIN
/:5 V
R
-AX4ONS
M
FT
/:5
-ODEL !NGLE
to
/:5 R
to
MMIN
MMIN
/:5 V
to
MMIN
MMIN
/:5 /:5
to
-AX4ONS
R M
FT
V
/:5
-AX4ONS
R
M
FT
V
to
to
-AX4ONS
M
FT
V
to
/:5
to
MMIN
MMIN
/:5 29
OZU-807
OZU-808
OZU-827
v
v
55 / 2.165"
50
40
mm(in)
mm(in)
20.0(0.787) 2.0(0.079)
OZU-828
Model#
Model#
Angle
Angle
((m¥))
OZU-827
OZU-808 80
80
Opening Radius
Radius (r)
(r)
VV Opening
mm(in)
mm(in)
mm(in)
mm(in)
30.0(1.181)
24.0(0.945) 3.0(0.118)
2.5(0.098)
OZU-825
OZU-827
OZU-828
Angle
(m¥))
80
55 / 2.165"
Max Tons:
100/m.
30/ft.
r5
Max Tons:
100/m.
30/ft.
100
75
OZU-828
Angle
( )
80
mm(in)
mm(in)
40.0(1.575) 4.0(0.157)
Model#
OZU-825
Angle
( )
80
mm(in)
mm(in)
50.0(1.969) 5.0(0.197)
OZU-821
Model#
OZU-822
Angle
( )
80
mm(in)
mm(in)
80.0(3.150) 8.0(0.315)
OZU-826
Max Tons:
145/m.
43/ft.
Max Tons:
100/m.
30/ft.
r10
v
80
85 / 3.346"
125
OZU-821
30
r6
65 / 2.559"
v
Model#
r8
v
50
Model#
mm(in)
mm(in)
30.0(1.181)
40.0(1.575) 4.0(0.157)
3.0(0.118)
OZU-822
v
55 / 2.165"
v
Max Tons:
r4 100/m.
30/ft.
Model#
65 / 2.559"
OZU-807
Angle
( )
86
Max
MaxTons:
Tons:
r3 r4 100/m.
100/m.
30/ft.
30/ft.
vv
40
35
30
Model#
m¥
Max
Max Tons:
Tons:
r3 100/m.
90/m.
r2.5
30/ft.
27/ft.
55 / 2.165"
55 / 2.165"
v
m¥
Max Tons:
85/m.
25/ft.
55 // 2.165"
2.165"
55
r2
OZU-827
OZU-828
Angle V Opening Radius (r)
( )
mm(in)
mm(in)
80 100.0(3.937) 10.0(0.394)
Model#
OZU-826
Angle
( )
60
mm(in)
mm(in)
60.0(2.362) 6.0(0.236)
OZU-831
Max Tons:
40/m.
12/ft.
16
OZU-811
OZU-831
OZU-810
v
r1.5
Max Tons:
55/m.
16/ft.
Model#
OZU-812
55 / 2.165"
35
Angle
( )
30
mm(in)
mm(in)
16.0(0.630) 1.5(0.059)
OZU-815
Max Tons:
60/m.
r2.5 18/ft.
Model#
OZU-813
Angle
( )
30
mm(in)
mm(in)
20.0(0.787) 2.0(0.079)
OZU-816
v
Max Tons:
50/m.
15/ft.
r1
80 / 3.150"
55 / 2.165"
r2
v
Max Tons:
55/m.
16/ft.
v
Max Tons:
50/m.
15/ft.
r1
60
mm(in)
mm(in)
12.0(0.472) 1.0(0.039)
mm(in)
mm(in)
10.0(0.394) 1.0(0.039)
Angle
( )
30
30
OZU-814
v
Model#
80 / 3.150"
OZU-811
Radius (r)
mm(in)
1.0(0.039)
55 / 2.165"
r1
20
Angle
( )
30
20
OZU-813
Max Tons:
40/m.
12/ft.
25
Model#
V Opening
mm(in)
8.0(0.315 )
Angle
( )
30
OZU-812
v
55 / 2.165"
Model#
Max Tons:
40/m.
12/ft.
25
60
OZU-809
Radius (r)
mm(in)
1.0(0.039)
r1
v
25
V Opening
mm(in)
6.0(0.236)
Angle
( )
30
Max Tons:
40/m.
12/ft.
16
25
Model#
r1
v
55 / 2.165"
55 / 2.165"
v
r1
OZU-810
55 / 2.165"
OZU-809
40
60
Model#
OZU-814
Angle
( )
30
V Opening
mm(in)
24.0(.945)
Radius (r)
mm(in)
2.5(0.098)
Model#
OZU-815
V Opening
mm(in)
10.0(0.394)
60
Radius (r)
mm(in)
1.0(0.039)
Model#
OZU-816
V Opening
mm(in)
6.0(0.236)
Radius (r)
mm(in)
1.0(0.039)
31
NEW STANDARD TOOLING
Radius (r)
mm(in)
1.0(0.039)
Model#
BIU-012
200 / 7.874"
164
r 1.0
8
Angle
(∝°)
86
Radius (r)
mm(in)
1.0(0.039)
BIU-022
Model#
BIU-022
Angle
(∝°)
86
Radius (r)
mm(in)
1.0(0.039)
BIU-032
116
81
Radius (r)
mm(in)
1.0(0.039)
BIU-033
Max Tons:
80/m.
24/ft.
30
r 1.0
∝°
Model#
∝°
Angle
(∝°)
80
r 1.0
Radius (r)
mm(in)
1.0(0.039)
Max Tons:
80/m.
24/ft.
30
Model#
BIU-032
141
BIU-023
∝°
8
127
Model#
Max Tons:
50/m.
15/ft.
55
200 / 7.874"
55
Max Tons:
100/m.
30/ft.
Angle
(∝°)
80
BIU-036
Radius (r)
mm(in)
1.2(0.047)
200 / 7.874"
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
90
BIU-033
163 / 6.471"
84
Angle
(∝°)
86
120 / 4.724"
67
10
Angle
(∝°)
80
∝°
Model#
Max Tons:
65/m.
19/ft.
∝°
25
r 1.0
∝°
BIU-016
Radius (r)
mm(in)
1.2(0.047)
r 1.0
BIU-012
98 / 3.858"
32
BIU-013
Max Tons:
100/m.
30/ft.
25
BIU-002
Model#
∝°
10
BIU-002
Model#
8
8
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
90
BIU-023
120 / 4.724"
67
98 / 3.858"
Angle
(∝°)
86
Model#
Max Tons:
65/m.
19/ft.
55
r 1.0
∝°
r 1.0
Radius (r)
mm(in)
0.6(0.024)
BIU-013
r 1.0
BIU-003
BIU-035
Max Tons:
65/m.
19/ft.
50
Model#
Angle
(∝°)
90
8
BIU-003
Model#
r 1.2
∝°
163 / 6.471"
BIU-015
Radius (r)
mm(in)
0.6(0.024)
Max Tons:
100/m.
30/ft.
20
r 1.2
∝°
Angle
(∝°)
90
Max Tons:
100/m.
30/ft.
20
136
200 / 7.874"
8
r 0.6
∝°
Model#
Max Tons:
60/m.
18/ft.
25
90
120 / 4.724"
r 0.6
BIU-036
10
Max Tons:
60/m.
18/ft.
25
BIU-016
∝°
10
BIU-035
120 / 4.724"
BIU-015
Angle
(∝°)
80
Radius (r)
mm(in)
1.0(0.039)
r 1.0
∝°
Angle
(∝°)
28
Radius (r)
mm(in)
1.0(0.039)
BIU-004
Model#
BIU-063
BIU-004
Angle
(∝°)
28
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
60
Model#
BIU-014
BIU-031
BIU-051
Angle
(∝°)
28
Radius (r)
mm(in)
1.0(0.039)
58
BIU-053
BIU-024
∝°
Angle
(∝°)
28
20
Max Tons:
160/m.
48/ft.
Radius (r)
mm(in)
1.0(0.039)
Max Tons:
160/m.
48/ft.
r 3.0
∝°
Model#
Max Tons:
100/m.
30/ft.
10
Model#
r 3.0
Radius (r)
mm(in)
3.0(0.118)
Radius (r)
mm(in)
1.0(0.039)
BIU-034
20
Max Tons:
160/m.
48/ft.
25
r 1.0
∝°
BIU-024
Angle
(∝°)
60
Angle
(∝°)
28
Max Tons:
100/m.
30/ft.
10
Model#
∝°
Radius (r)
mm(in)
3.0(0.118)
Model#
200 / 7.874"
25
r 3.0
∝°
Radius (r)
mm(in)
1.0(0.039)
BIU-053
r 1.0
∝°
120 / 4.724"
98 / 3.858"
r 3.0
Model#
6
20
Max Tons:
160/m.
48/ft.
BIU-021
Max Tons:
100/m.
30/ft.
BIU-014
20
Angle
(∝°)
28
200 / 7.874"
BIU-061
Max Tons:
100/m.
30/ft.
6
Model#
BIU-051
25
200 / 7.874"
120 / 4.724"
58
Model#
Radius (r)
mm(in)
1.0(0.039)
BIU-063
25
r 1.0
BIU-011
Angle
(∝°)
28
120 / 4.724"
BIU-061
Model#
163 / 6.417"
BIU-001
Radius (r)
mm(in)
1.0(0.039)
∝°
∝°
58
Angle
(∝°)
28
58
Model#
r 1.0
r 1.0
∝°
Max Tons:
60/m.
18/ft.
22
22
r 1.0
∝°
24
Max Tons:
70/m.
21/ft.
127
92
120 / 4.724"
22.0
73
98 / 3.858"
r 1.0
24
Max Tons:
100/m.
30/ft.
152
24
Max Tons:
100/m.
30/ft.
BIU-031
22
20
BIU-021
200 / 7.874"
BIU-011
163 / 6.417"
BIU-001
Angle
(∝°)
60
∝°
Radius (r)
mm(in)
3.0(0.118)
Model#
BIU-034
Angle
(∝°)
60
Radius (r)
mm(in)
3.0(0.118)
33
2ADIUSR
MMIN
2ADIUSR
MMIN
-ODEL
/:5
R
-AX4ONS
M
FT
2ADIUSR
MMIN
/:5
!NGLE
to
2ADIUSR
MMIN
to
2ADIUSR
MMIN
-ODEL
/:5
R
!NGLE
to
!NGLE
to
-ODEL
/:5
-AX4ONS
M
FT
-ODEL
/:5
!NGLE
to
2ADIUSR
MMIN
to
R
-AX4ONS
M
FT
2ADIUSR
MMIN
-ODEL
/:5
-AX4ONS
M
R FT
!NGLE
to
to
2ADIUSR
MMIN
-AX4ONS
M
R FT
2ADIUSR
MMIN
/:5
to
!NGLE
to
-AX4ONS
M
R FT
-AX4ONS
M
FT
/:5
/:5
R
-AX4ONS
M
FT
2ADIUSR
MMIN
-ODEL
/:5
R
/:5
to
!NGLE
to
-ODEL
/:5
to
to
!NGLE
to
/:5
!NGLE
to
to
-AX4ONS
M
R FT
-AX4ONS
M
FT
/:5
to
34
-ODEL
/:5
R
/:5
-ODEL
/:5
to
!NGLE
to
-ODEL
/:5
-AX4ONS
M
FT
-ODEL
/:5
R
to
R
-AX4ONS
M
FT
/:5
to
/:5
/:5
/:5
!NGLE
to
2ADIUSR
MMIN
-ODEL
/:5
!NGLE
to
2ADIUSR
MMIN
OZU-015
OZU-035
Max Tons:
100/m.
30/ft.
∝°
r3.0
OZU-017
Max Tons:
100/m.
30/ft.
∝°
r4.0
55 / 2.165"
40
∝°
r5.0
50
55 / 2.165"
40
55 / 2.165"
∝°
30
Max Tons:
100/m.
30/ft.
Max Tons:
100/m.
30/ft.
r8.0
80
65 / 2.559"
OZU-014
75
50
100
Radius (r)
mm(in)
3.0(0.118)
Model#
OZU-015
OZU-018
Angle
(∝°)
80
Radius (r)
mm(in)
4.0(0.157)
Model#
OZU-035
OZU-016
∝°
Max Tons:
145/m.
43/ft.
r6.0
60
65 / 2.559"
85 / 3.347"
Radius (r)
mm(in)
5.0(0.197)
OZU-031
Max Tons:
100/m.
30/ft.
∝°
r10.0
100
Angle
(∝°)
80
Model#
OZU-017
Angle
(∝°)
80
Radius (r)
mm(in)
8.0(0.315)
OZU-032
∝°
Max Tons:
70/m.
21/ft.
∝°
30
r3.0
40
Max Tons:
80/m.
24/ft.
r4.0
55 / 2.165"
OZU-014
Angle
(∝°)
80
55 / 2.165"
Model#
125
50
40
80
Radius (r)
mm(in)
10.0(0.394)
OZU-061
OZU-016
Max Tons:
40/m.
12/ft.
r1.0
16
Angle
(∝°)
30
Model#
OZU-031
Max Tons:
40/m.
12/ft.
Model#
OZU-051
Radius (r)
mm(in)
3.0(0.118)
16
Angle
(∝°)
30
Model#
OZU-032
10
∝°
r1.0
12
20
Model#
OZU-062
Radius (r)
mm(in)
4.0(0.157)
Angle
(∝°)
30
Max Tons:
40/m.
12/ft.
r1.0
20
25
25
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
40
OZU-052
Max Tons:
40/m.
12/ft.
∝°
r1.0
25
Radius (r)
mm(in)
1.0(0.039)
Angle
(∝°)
40
OZU-062
8
25
OZU-061
Radius (r)
mm(in)
6.0(0.236)
∝°
55 / 2.165"
6
Model#
Angle
(∝°)
60
OZU-051
∝°
55 / 2.165"
Model#
55 / 2.165"
OZU-018
Angle
(∝°)
80
55 / 2.165"
Model#
Radius (r)
mm(in)
1.0(0.039)
Model#
OZU-052
Angle
(∝°)
30
Radius (r)
mm(in)
1.0(0.039)
35
OZU-063
∝°
r1.5
Max Tons:
55/m.
16/ft.
∝°
20
r2.0
Max Tons:
55/m.
16/ft.
55 / 2.165"
55 / 2.165"
16
OZU-054
30
OZU-053
Angle
(∝°)
30
35
Radius (r)
mm(in)
1.5(0.059)
∝°
OZU-063
r2.0
Max Tons:
40/m.
12/ft.
OZU-361
Radius (r)
mm(in)
2.0(0.079)
∝°
8
w
16
Model#
OZU-054
Angle
(∝°)
30
r2.5
Max Tons:
40/m.
12/ft.
Radius (r)
mm(in)
2.0(0.079)
10
w
16
Radius (r)
mm(in)
2.5(0.098)
Model#
OZU-351
Angle
(∝°)
30
r2.5
Max Tons:
40/m.
12/ft.
w
20
25
Radius (r)
mm(in)
2.5(0.098)
Model#
OZU-362
OZU-352
Angle
(∝°)
30
Radius (r)
mm(in)
2.5(0.098)
OZU-353
∝°
r3.0
Max Tons:
40/m.
12/ft.
∝°
16
w
20
25
Model#
OZU-352
Angle
(∝°)
30
r3.5
100 / 3.937"
100 / 3.937"
12
36
Angle
(∝°)
30
∝°
25
25
Model#
Angle
(∝°)
30
OZU-362
100 / 3.937"
100 / 3.937"
Model#
r2.5
Max Tons:
60/m.
18/ft.
40
OZU-351
OZU-361
6
24
100 / 3.937"
Model#
∝°
55 / 2.165"
OZU-053
30
Radius (r)
mm(in)
3.0(0.118)
Model#
OZU-353
Angle
(∝°)
30
Radius (r)
mm(in)
3.5(0.138)
Max Tons:
55/m.
16/ft.
OZU-363
OZU-354
∝°
∝°
24
35
OZU-363
Angle
(∝°)
30
40
Radius (r)
mm(in)
4.0(0.157)
OZU-082
OZU-354
Max Tons:
50/m.
15/ft.
10
60
80 / 3.150"
r1.0
60
Model#
OZU-082
Angle
(∝°)
30
Radius (r)
mm(in)
5.0(0.197)
OZU-081
6
80 / 3.150"
Model#
Opening Radius (r)
mm(in)
6.0(0.236) 1.0(0.039)
r1.0
Max Tons:
50/m.
15/ft.
60
Model#
r5.0
Max Tons:
60/m.
18/ft.
100 / 3.937"
100 / 3.937"
20
Max Tons:
55/m.
r4.0 16/ft.
50
Model#
OZU-081
Opening Radius (r)
mm(in)
10.0(0.394) 1.0(0.039)
37
TANGS, PUNCHES & LOWER DIE COMBINATIONS
WILA NEW STANDARD TOOLING
WILA AMERICAN TOOLING
0.500
20
20
0.500
0.748
SAFETY-CLICK
SELF-SEATING
SAFETY PINS
SELF-SEATING
(For tools 28 lbs. and heavier)
0.748
SAFETY PINS
SELF-SEATING
(For tools 28 lbs. and heavier)
SAFETY-CLICK
SELF-SEATING
0.625
20
0.500
13
STANDARD TANG
"NEW STANDARD"
STANDARD TANG
AMERICAN STYLE PREMIUM TOOLING
0.500
0.625
0.750
0.625
0.500
0.530
STANDARD TANG
SAFETY TANG
0.625
0.500
STANDARD TANG
38
BENDING REFERENCE GUIDE
Accurate tonnage requirements and recommended model selections, based on a wide
range of materials, can be determined by using the Accurpress Tonnage Calculator,
which can be accessed online, at www.accurpress.com
Mild Steel Bending Tonnages
The tonnages indicated in the boxes are produced when
using a female die opening eight times the metal thickness
up to 3/8" plate, and ten times the metal thickness when
bending 1/2" plate and more.
The chart below illustrates the appropriate tonnages to
air bend mild steel with 60,000 p.s.i. tensile properties.
It must be noted that most North American steel mills
are producing harder metals with typical mechanical
properties of 44,000 p.s.i. yield and up to 80,000 p.s.i.
tensile strengths. The tonnages required to form these
metals are substantially higher and must be taken into
consideration in the selection of a press brake.
Bending Forces for Other Metals
Soft brass, soft aluminum . . . . . . . . . 50% of Force Shown
Aluminum alloys heat treated . . . . . . Same as Mild Steel
Stainless . . . . . . . . . . . . . . . . . . . . . . 50% more than Steel
Coining
With an eight-to-one die ratio, the inside radius of a
right angle bend is approximately equal to the thickness
of the metal. The bending forces for mild steel are
shown on the chart below.
Tonnage requirements are three to five times greater than
for air bending. Coining is normally done in very high
precision environments and on light gauge materials only.
Force to Air-Bend Mild Steel (60,000 PSI)
All Dimensions in Inches
F = U.S. tons/lineal ft. of workpiece
1/4
v
f
t
r
3/8
1/2
5/8
3/4
1
11/4
3/16
9/32
11/32
7/16
9/16
11/16
7/8
11/2
11/8
13/8
21/2
13/4
1/32
1/16
5/64
7/64
9/64
5/32
13/64
1/4
5/16
13/32
2
3
10
67/8
15/8
v
f
ga.
For steel of different tensile strength,
F value differs in proportion to strength ratio.
Inside radius r for mild steel, is about
5/32 of female die opening v, for any t.
Shaded F values are for v = 8t, common for
average 900 bending.
For t = 1/2 inch or more, use v = 10t.
20
18
ga.
in.
20
18
0.036
0.048
3.1
5.4
1.75
3.1
1.2
2.1
1.55
1.3
16
14
0.060
0.075
9.6
5.5
9.3
3.8
6.4
2.8
4.7
2.2
3.8
1.45
2.5
1.85
12
11
10
0.105
0.120
0.135
20.5
14.0
18.5
25.2
10.4
13.9
17.2
8.1
10.9
14.5
5.6
7.4
9.9
4.1
5.6
7.3
3.2
4.3
5.7
2.2
2.9
3.8
2.15
2.85
2.23
34.8
27.6
58.0
19.1
39.5
69.5
13.9
29.0
51.0
75.0
115.0
11.0
22.8
40.0
59.0
90.0
7.5
15.5
27.0
40.0
61.0
85.0
5.6
11.4
20.0
29.5
45.5
62.0
4.3
8.9
15.6
23.4
35.2
44.3
t = Workpiece thickness
r = Inside radius of formed part
v = Vee-die opening
f = Minimum flange
86.0
0.188
1/4 0.250
5/16 0.313
3/8 0.375
7/16 0.438
1/2 0.500
5/8
3/4
7/8
1
F
r
t
0.625
0.750
0.875
1.000
Safety
Warning
Press brake tooling is used in
combination with sophisticated
machinery and high hydraulic
pressure, a situation in which
misuse may lead to serious
personal injury.
v
f
3/16
F Values
To prevent injury:
1. Never use our dies in equipment
which lacks the proper safeguards
to prevent the user’s hands or body
parts from entering or remaining in
the die space while the equipment
is in motion.
2. Fully familiarize the die setter
with the press brake or machine
manual.
4
23/16 213/16
33/64
5/8
5
6
8
31/2
41/2
51/2
3/4
11/32 15/16
16
14
12
11
10
3/16
6.1
10.5
1/4
4.5
7.8
11.7
17.8
24.5
6.1
9.2
13.9
19.1
6.2
9.4
13.0
4.6
6.9
9.8
58.0 43.0
91.0 67.0
136.0 101.0
146.0
34.0
53.0
79.0
115.0
23.2
36.4
54.0
68.0
17.5
26.7
40.0
58.0
15.8
24.0
33.0
3. Ensure all points of operation
guards are operational and in place,
preventing users from exposing any
part of their person to the closing
on the machine or press brake.
4. Supply hand tools for inserting,
holding, or removing material,
keeping hands at a safe distance.
5. Provide users with training in
safety practices and procedures.
Insist these be followed. Monitor
for compliance.
5/16
3/8
7/16
1/2
5/8
3/4
7/8
1
6. Ensure dies are being installed
and operated per the instruction
manual for the brand and make of
machine used.
It is our responsibility to produce
tooling and dies from quality
materials to high standards of
manufacturing performance.
It is the user’s responsibility to
employ them in proper application
with due regard to safety.
39
For additional information visit www.accurpress.com
Accurpress
Edge
North America's #1 Selling Press Brake
Your Edge for Enhanced Productivity
Accell
Accurpress Gauging
Precision Forming System
Gauging Systems for Speed and Accuracy
Accurshear
Renowned for Accuracy and Rigidity
CD-ROM Videos
Comprehensive CD-ROM videos detailing all
the features of Accurpress and Accurshear
Accurpress America
450 Concourse Drive, Rapid City, SD 57703
Tel: (605) 718-2550 Fax: (605) 718-2551
www.accurpress.com
PRINTED IN USA MAR-2010
Ask your Accurpress Dealer
for these fine Product Catalogs

Accurpress Premium Tooling

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