Introducing ABB Egypt Resources and Capabilities

Transcription

Introducing ABB Egypt
Resources and Capabilities
Strong local presence in Egypt
Head office in Cairo
Branch office in Alexandria
5 Manufacturing facilities in 10th of
Ramadan City over an area of
>100,000 sq. meters
Free zone assembling unit for export
Head Office
Offices
Workshops
Manufacturing facilities
Regional engineering center and
machines service workshop in Al
Obour City
Turbocharging service center in Suez
ABB University in Egypt for training
on ABB products, processes and
applications
History of investment in Egypt
ABB has been present in Egypt since
1926
First manufacturing facility 1979 for
assembly of MV and LV switchgear,
newest investment 2010 for dry type
transformers production line, 10th of
Ramadan City.
International quality certification
(ISO 9001: 2008,14001: 2004,and
OHSMS 18001: 2007, certified)
Capabilities
Manufacturing facilities include:
medium and low voltage switchgear
high and medium voltage breakers and
switches
oil and dry-type transformers
miniature and moulded case circuit
breakers, switch fuses, feeding industries
Service covers all portfolios and full
service. It also covers industries like oil
and gas, minerals, metals, pulp and
paper etc.
Capabilities
Engineering capabilities consist of:
full primary and secondary engineering
with local capabilities for all ordered
substations business 500/220/66 kV
local engineering for DCS in power
plants & water treatment plants, electrical
balance of power generation plants
design and engineering of control
systems for cement plants
local engineering for building applications
for buildings and high class hotels based
on ABB KNX system
How ABB is organized
Five global divisions
Power
Products
Power
Systems
Discrete
Automation
and Motion
Low Voltage
Products
Process
Automation
$10 billion
32,500
employees
$6.8 billion
17,500
employees
$5.6 billion
25,500
employees
$4.5 billion
20,000
employees
$7.4 billion
26,500
employees
2010 revenues (non-consolidated) and Dec.31, 2010, employee numbers (except Discrete Automation and
Motion division, which includes employees from January acqusition of Baldor)
ABB’s portfolio covers:
Electricals, automation,
controls and instrumentation
for power generation and
industrial processes
Power transmission
Distribution solutions
© ABB Group
January 11, 2012 | Slide 6
Low-voltage products
Motors and drives
Intelligent building systems
Robots and robot systems
ABB Egypt management team
Country Manager
Naji Jreijiri
Functions
Legal : TBN
H&S : Mohsen William
Comms : Sohair Hosny
CFO : Sailamarja Kahkonen
HR : Magd Mossad
Service : Ilkka Tykkylainen
Divisions
Power Products
Nabil Nassar
Power Systems Discrete Aut & Motion Process Automation
LV Products
Naji Jreijiri
Nader Adly
Naji Jreijiri
Raimondo Salandra
High Voltage
Power Generation
Hany Abd-ElAzim
Mohamed Salem
Medium Voltage
Substations
Carlos Pettinau
Magdy Mahmoud
LV & MV Drives &
Power Electronics
Magda Magdy
LV Motors &
Generators
Transformers
Nader Adly
Nabil Nassar
Robotics
Basim El-Subihy
Oil, Gas & Petrochemicals
TBN
Minerals
Nour Nassar
Metals
Tanveer Iqbal
Turbocharging
Adel Helmy
Measurement Products
Ahmed Adel
Service
Mohamed Saad
Breakers & Switches
Mohamed Khaled
Enclosures & DIN-Rail
Products
Raimondo Salandra
LV Systems
Magdy Ibrahim
Wiring Accessories
Tamer Hamdy
BU Control Products
Ashraf Abou-ElHoda
FES
Ehab Younis
Power Systems
Sayed Attalah
HV Products
TBN
MV Products
Marwan Shafey
Transformers
Moamen Abdallah
Power Products division
Power Products division
Key deliverables
Power technology products for high and
medium-voltage applications
Transformers: oil & dry distribution
transformers up to 5MVA, 36Kv
HV and MV products, including
switchgear and compact substations
Range of power capacitors
Distribution automation products, eg,
electronic relays
Power products services
Transformer repair, refurbishment, spare
parts, maintenance and retrofit solutions
Markets served
Utilities, industries, OEMs, EPCs,
distributors
Medium Voltage Products
Production
AIS Primary Switchgear (UniGear)
Ratings: 12, 17.5 & 24 kV
Designed , type tested and
manufactured according to IEC 62271200 standard
Modular Systems (CSS)
Ratings: 12 & 24kV up to 1600 KVA
Type tested according to latest EN62271-202
Secondary Switchgear (RMU)
Ratings: 12 & 24kV
Type tested according to IEC 60298
Production
Retrofit solutions:
Ratings: 12, 24KV
Vacuum & SF6 Technologies
Manufactured according to IEC
standards
Instrument Transformers
Ratings: 12 & 24 kV, up to 1,250 A
Current & Potential Transformers
Type tested according to IEC standards
Circuit Breakers
Ratings: 12 & 24 kV
Both vacuum & SF6
Production
Portfolio:
Local assembly & testing for the
following relays:
Current protection relays REJ521 / 523 /
525 / 527
Voltage protection relay REU523
Local configuration for REX521 series
Portfolio
Loose relays sales &
support
SPACOM series
RE_610
REX521
RE_541/3/5
REF542plus
REA10_
Systems
COM600
MicroSCADA
RTU560
© ABB Division Automation Products
<sheetsteel enclosure EG, range 0908>/ PN / January 11, 2012 | Slide 14
Extract of Reference List
EETC - Supply of 330+ UniGear panels
Alex - Supply of 150+ CSS for various projects
Orascom - Supply of UniGear, RMU & CSS for various projects
in domestic & export markets
Supply of 90 CSS for project in Nigeria
KPLC - Supply of 350+ UniGear panels (under execution)
PETROBEL - Supply of shelter complete with double level UniGear,
battery & battery charger
MicroSCADA - system for Cairo International Airport
In addition to this many projects both for domestic and export are
executed for all the product UniGear, RMU , CSS , Distribution
Automation & Retrofit
Produced Volume
Duration
Product
No. of units
From 1979 to 2010
Primary AIS Switchgear
>50,000
From 1979 to 2010
Secondary AIS Switchgear
>55,000
From 1997 to 2010
Secondary SF6 Switchgear
>4,500
From 1988 to 2010
Instrument Transformers
>150,000
From 1997 to 2010
Load Break Switches
>190,000
From 1997 to 2010
Circuit Breakers
>20,000
From 2004 to 2010
Relays
>7,000
From 1979 to 2010
Modular Systems
>33,000
From 1997 to 2010
Retrofit Solutions
>4,800
Transformers
Manufacturing Capabilities
Oil-immersed distribution transformers
Specifications:
IEC 76, 50 – 5000 kVA, up to 36 kV primary voltage
Three-phase stacked core grain oriented magnetic steel plate
Low voltage: foil winding – copper band
High voltage: multi-layer winding – enamel coated copper wire
Corrugated steel tank with conservator or hermetically sealed.
Dry type transformers
Production started in 2010.
Up to 2000 kVA & 36 kV
Up to 2000 kVA & 36 kV
After sales service is available
No fire hazard
Safe & environmentally friendly
Excellent resistance to short circuit
currents
Excellent capacity to support overloads
Excellent performance in case of
seismic events
References
Hotels & Resorts
Madinaty – Cairo ( Alexandria
Construction Co.)
Marassy - Sedy Abdel Rahman
Porto El Soukhna (Amer Group)
Madinat El Khamaeal - 6th of October
City
Different hotels in Sharm El Sehiek,
Hurgada, Marsa Allam, Ein El Soukhna
and Ras Sedr
Different residential compounds in new
cities: New Cairo, 6th of October,
Shourouk City and El-Obour City
Key EPCs
Orascom Construction Industries
Kharafi National
Arab Contractors
Alexandria Construction
Marasem (Ben Laden)
Concord
Hassan Allam
Eleject
Hidelico
Moukhtar Ibrahim
Gefeco
Metito
Siemens
Travco
Airports
Marsa Allam International Airport.
Sharm El Shiekh Airport.
Borg El Arab Airport.
Abou Sombil & Luxour Airport.
Assuit Airport.
Industry
Industries
Beshay Steel
Suez Steel
Ceramica Cleopatra
Gamasa Industrial Zone in North Delta
Location
10th Of Ramadan City, 6th Of October
City, Badr City and Borg El Arab City
Utility
Ministry of Electricity & Energy
Cairo Electricity Distribution Co.
Middle Egypt E.D.Co.
Upper Egypt E.D.Co.
Alexandria E.D.Co.
Canal E.D.Co.
Behira E.D.Co
Ministry of Water Resources
Bemban & Rouzaikat Station
Water and Sewage Stations
Utility Railways
Metro project
High Voltage Products
Product Portfolio
245KV Circuit Breakers - Assembly
Type HPL
HPL is a puffer type SF6 circuit breaker
operated by motor charged spring
operating mechanism type BLG 1002A.
Rated voltage…….……….245 kV
Rated current…………….4000 A
Rated breaking current….
No. of unit produced
Capacity per year
50 kA
168
20
Product Portfolio
245KV Circuit Breakers - Assembly
Type LTP-E
Auto puffer type SF6 CB
Circuit breaker is operated
by motor charged spring
mechanism type
BLG 1002A.
Rated Voltage…….……….245 kV
Rated Current…………….4000 A
Rated breaking current….
50 kA
No. of units produced
10
Capacity per Year
20
Product Portfolio
72.5KV Circuit Breakers - Assembly
Type EDF SK
Auto puffer type SF6 CB
Circuit breaker is operated by motor
charged spring mechanism type FSA
Rated Voltage…….… 36 - 84 kV
Rated Current…………….2500 A
Rated breaking current….25 – 31.5 kA
1748
Capacity per Year
160
Product Portfolio
72.5 – 245KV Center-Break Disconnector - Assembly
Type SGF
Disconnector can be operated with:
Motorize operating mechanism MT50
& MT100
Manual operating mechanism HA 3180
Rated Voltage…….… 72.5 - 245 kV
Rated Current…………1600 - 3150 A
Short-time withstand current
40 kA
No. of units produced 245 kV 287
Capacity per Year
180
Product Portfolio
72.5KV Current Transformer – Assembly
Type IMB
Oil minimum CT’s type IMB is based on
hairpin design (tank) type
Rated voltage…….…
72.5 kV
Max primary current… up to 4000A
Short circuit current
Capacity per year
up to 50 kA/1Sec
153
Product Portfolio
Protection Panels - Assembly
Scope:
Remote control panels & marshaling
kiosks
Protection panels
Bus-bar REB500 protection system
Event & fault recorder
Telecommunication (RTU)
Bas bar protection
Fiber optic equipment
DCS panels for power generation
3094
Capacity per year
150
Power Systems division
Power Systems division
Key deliverables
Electrical, automation, control and
instrumentation for power generation
AC and DC power transmission grid systems
for traditional and renewable energy integration
(HVDC, HVDC Light, FACTS)
Turnkey substations (incl. substation
automation)
Network management and market systems
Power systems services
Consulting and system studies
Repair, retrofit, refurbishment
Software and hardware upgrades
Asset management and diagnostics
Markets served
Utilities, industry, OEMs, EPCs, channel
partners
Transmission and
Distribution Substations
Capabilities
Substations for Power Transmission &
Distribution:
© ABB Group
•
Air and gas insulated turnkey substations
up to 220 kV
•
Mobile substations up to 66 kV
•
Engineered packages for substations up
to 220 kV
•
Rehabilitation and upgrade of existing
substations
PSS portfolio includes
Our portfolio includes, but not limited to:
Sales & marketing, tendering
preparation, value base sales and basic
and detailed design & engineering works
for substations on turn key basis and up
to 220 KV
Civil design, primary design & substation
automation
Supply management with a world wide
ABB chain
Project management & construction
execution include civil, primary
automation & commissioning, starting up
& guarantee for all scope included after
sales service.
© ABB Group
PSSS Main Customers
PSSS – EG has executed several strategic projects with different
market segment, such as:
EETC – Power Generation Utilities
EETC – Transmission & Distribution Utility
•
Industry – Steel factories, cement factories, textile factories (paper factories,
petroleum & petrochemical Co.)
•
Domestic private sector – large domestic compounds & touristic
resorts, …. etc.
•
Indirect export – Engineered package for Egyptian EPCs.
Delivered Projects List
Total of 77 66kV AIS S/S & extension
Total of 5 66kV GIS S/S & extension
Total of 31 220kV AIS outdoor S/S & extension
Total of 3 220kV GIS S/S extension
Participated in consortium with Global Lead Unit for two
500kV S/S & extension
References
Egyptian Electricity Holding Co. – Nubaria 220 kV AIS
Switchyard
Customer need
To deliver 1500MW into the Egyptian grid
To coordinate between the proposed solution
and the interfaces with another 19 packages of
the project.
ABB’s response
Delivered turnkey 220kV AIS substation
package
Managed to fulfil project milestones helping
customer put service to gas turbines in due
course
Customer benefit
Power delivered to the Egyptian grid before
summer peak
Due to ABB high performance during
handing-over phase, customer did not
receive any back claims from other
packages contractors
Egyptian Electricity Transmission Co.
Yafea Ben Yazeed - 66/11 kV AIS S/S
Customer need
To improve 66kV grid in down town Giza City
To build a 66kV substation in very limited area
ABB’s response
Delivered a turnkey 66kV AIS substation package
ABB managed to furnish a very special design in order to accommodate all
switchgear equipment in such a tight area facing tremendous challenges
during execution
Customer benefit
EETC received top quality, newly designed 66kV AIS turnkey substation
thus avoiding the GIS substation extra cost
Improved 66kV grid in a condensed (down town) zone.
Abu Zaabal for Engineering Industries
El-Darfala
Customer need
To build a 66kV substation to provide sustainable power supply for their
private steel rolling mill
To interconnect the required 66kV substation to the EETC grid via
OHTL
ABB’s response
Delivered the required turnkey 66kV AIS substation package complete with
20Km OHTL
ABB managed to handover contract deliverables in due course and earned
customer satisfaction
Customer benefit
Customer achieved receiving energy from Egyptian grid in due course
according to project milestones
Customer received reliable and heavy duty product
Power Generation
ABB delivers up to 25% of a Power Plant
MV SWITCHGEAR
HV SYSTEM
INSTRUMENTATION
Temperature
Pressure
ANALYZERS
ACTUATOR
ON-OFF,
Controlled
LV
SWITCHGEAR
STEP UP
TRANSFORMER LV DRIVES
AUXILIARY
TRANSFORMER COMMUNICATION
GENERATOR
CIRCUIT
BREAKER
UNIT
PROTECTIO
N
MV DRIVES
PT’s
CT’s
SA’s
1
SYNCHRONIZATION
STAR
POINT
CUBICLE
MV
MOTORS
LV
MOTORS
CONTROL
SYSTEMS
1
HV- SUBSTATION
TURBINE
GOVERNOR
CONTROL
ROOM
TURBINE
G
EXCITATION
TRANSFORMER
EXCITATION
SYSTEM
What ABB in Egypt can offer in Power Generation
DCS systems, egineering, comissioning
and service.
DCS panels assembly and testing
MV, LV, drives, transfomrers and
related services
Feild instruments and analyzers
Excitation systems, synchronization and
governers
Covering whole range of
instrumentation, controls and electrical
systems for Power Generation (called
„ICE“)
Strong local competence to support
Egypt and Africa Markets
Electrical Engineering for Power Plants
Site Assessment
Short-circuit, overvoltage, harmonics and
transient analysis
Load flow and voltage drop calculation
Sizing and arrangement of components
Single line diagrams
Determination of voltage levels and
protective settings
Allocation of consumers to LV and MV
Switchgears and interfacing with PP control
system
Cable dimensioning
Dimensioning of earthing system
Lightning protection concept
References
El-Tebeen CCPP, 750 MW
Customer need
New Plant to supply electrical power to
the grid
CCPP with 1350 MW electrical power
Turnkey solution for I&C
ABB’s response
CEPC Egypt
End user: CEPC
Customer: PEGESCO
Year of commissioning: 2009
Complete design, engineering,
installation and commissioning of DCS
and Instrumentation system
Customer benefits
ABB takes full responsibility for
engineering and coordination activities
towards customer and end-user
ABB supports CEDC To fulfill tight and
demanding schedule
Abu QIR, 1300 MW
Customer need
Modernization of 6 x 609 MW coal fired power plant with higher efficiency and lower
emissions & redesign for turbine control and protection
Abu Qir 2 units,
1300 MW, Egypt
ABB’s response
Customer:
PGESCO
Complete DCS and instrumentation
Year of
commissioning:
2011
Boiler protection, turbine hydraulics and control
Model-based MODAN unit control system
Customer benefits
Common, integrated control system for low life cycle costs, covering DCS, boiler
protection and turbine control
Leading automation and optimization technology for:
Improving the power plant efficiency and start-up processes
Increased frequency accuracy and grid stability
Replacement of maintenance-intensive mechanical-hydraulic turbine control
by electro-hydraulic system with higher accuracy and low maintenance cost
Abu Rawash Water Plant
Application:
Water Treatment Plant
5 Main sections
Raw water intake
Clarification
Filtration
Disinfection
Chlorination
10 “Skid” Mounted Equipment for Filter
Consoles- Quick Replacement
Challenge:
Break through order from Schneider
Oriented Consultant
Low Voltage Products division
Low Voltage Products division
Key deliverables
Low-voltage products
Low-voltage systems
Product services
Markets served
OEMs, distributors, wholesalers and
installers
Systems integrators and panel builders
End-users within building automation,
marine, transportation, power utility,
process industries and manufacturing
industries
Sheet Steel Enclosure Production in Egypt
Sheet steel enclosures - For Construction & Industry
Consumer units
Comby & Protecta ranges boards and pan
assemblies
MCB distribution Protecta , Minicenter
Eco ranges
Mirage S800 range
Pan assemblies
MCCB distribution boards and pan
assemblies
Mirage T max range
Sub distribution boards
Unikit range
Multi purpose industrial enclosures
Power pack range
© ABB Group
Sheet steel enclosures, Protecta
MCB distribution boards
Complying with IEC 439-3,
BS EN 60439 part 1 & 3
Color RAL 7035, grey
Protection category IP 41&IP54 on
special request .
Available in multi row and bus bar type
configurations
Rated voltage 230 / 400 V, 50 Hz
Rated capacity
Single and multi row type 100 A
Bus bar type 250 A
Range
Single row 6, 9, 13, 18 and 22 modules
Multi row 16, 32, 48, 64 and 80 modules
Bus bar 4, 6, 8, 12, 16, 20 and 24
TP & N ways
Sheet steel enclosures, Comby and Protecta
SP & N consumer units
BS EN 60439-1
Sheet steel enclosure,
surface and flush mounting
Protection category IP 30
Rated voltage 230 V, 50 Hz
Rated capacity 100 A
No. of modules
Comby:
Protecta:
7, 10, 16 and 20
6, 9, 13, 18 and 22
Knockouts, top and bottom
Complete with earth and neutral
terminal and DIN-rail
Protecta supplied with pin comb busbar
Available with steel or clear plastic flap
Sheet steel enclosures, Minicenter
BS EN 60439 part 1 & 3
configurations ( Surface & Flush )
mounted
Rated capacity
Multi row type 100 A
Bus bar type 160 A
250 A on request
Range
Multi row 20, 32, 48, 64 and 80 modules
Bus bar 4, 6, 8, 12, and 16,
TP & N ways
Sheet steel enclosures, ECO
BS EN 60439 part 1 & 3
configurations
Rated capacity
Multi row type 100 A
Bus bar type 160 A
Range
Multi row 14,28, 42 and 56 modules
Bus bar 4, 6, 8, and 12 TP & N ways
Sheet steel enclosures, Protecta
TP & N MCB pan assemblies
BS EN 60439 part 1 & 3
Rated voltage, 230 / 400 V, 50 Hz
Rated bus bar capacity 160 and 250 A
Various kits for incoming device options
No. of TP ways, 4, 6, 8, 12, 16, 20
and 24
Complete with 2 each earth and
shrouded neutral bars
Sheet steel enclosures, Mirage S800
MCB distribution boards and pan assemblies
BS EN 60439, 1 & 3
Rated operational voltage 690 V ac
Rated bus bar capacity 250, 400, 630 A
Rated short time withstand currents up
to 50 KA, ASTA certified
No. of TP ways: 2, 4, 6, 8, 12 and 16
Manufactured from 1.5 mm cold rolled
steel, RAL 7035
Ingress protection IP 42 (IP 54 on
request), pan assembly IP 20
Complete with earth and neutral bars
Top and bottom extension boxes and
instrument panels available
Sheet steel enclosures, Mirage T max
MCCB distribution boards and pan assemblies
BS EN 60439-1 & 3
Rated operational voltage 690 V ac
Rated bus bar capacity 200, 250, 400,
630 & 800 A
Rated short time withstand currents up
to 50 KA, ASTA certified
No. of TP ways: 2, 4, 6, 8, 12 and 16
Manufactured from 1.5 mm cold rolled
steel, RAL 7035
Ingress protection IP 42 (IP 54 on
request), pan assembly IP 20
Complete with earth and neutral bars
Fixing of different frame sizes possible
Available range of accessories
Sheet steel enclosures, Unikit
Sub distribution boards
Complying with IEC 439-1, EN 60439-1
and BS EN 60439-1
Manufactured from 1,5 mm cold rolled
sheet steel, as a built up enclosure
Color, grey RAL 7035
Rated operation voltage, 690 V
Rated current:
Unikit 150:
Unikit 250:
250 A
630 A
Short time Icw = 50 kA, 1 sec
Protection category IP 41 (with door)
IP54 on request
Available in sizes: (width 700 mm)
Unikit 150 – H, 700 and 1000 mm
Unikit 250 – H, 700, 1000, 1300 & 1900
Sheet steel enclosures, Powerpack
Multi purpose industrial enclosures
Empty, (for customer solutions)
Standard solutions fitted with load break
switches, switch fuses or changeover
load break switches
16 / 32 - 800 A
3 and 4 pole versions available
Changeover, 4 pole only.
8 sizes
Hinged door
Strong reliable door lock
available also with key locking
Sheet steel enclosures
Manufacturing & technical capabilities
Salvagnini Production Line
Punching and bending machine
Multi press head with hydraulic drives
Simultaneous or independent cuts
Max. material size 5 mm
Max. punching frequency 1200/min
Punching accuracy 0.1 mm
Corno Automatic Blanking & Bending
Line
Blanking line, mechanical press 200 ton
40 strokes / minute
Table dimensions 1450 x 1000
Bending line, customised automatic
bending line with stud welding
One enclosure every 10 seconds
LV Circuit Breakers, LV Fuses / Fuse Bases and LV
Fuse gear
Activity
Assembly
Ceramic fabrication
Quality
Logistics
Service
Workshop
Area: 4500 sq meters on two floors
Designation
License from ITSCE to assemble
breakers
License from NOCRL to assemble Fuse
gear
License from Brush to assemble
Fuses
Moulded Case Circuit Breakers
Series produced in Egypt are:
Module SN/H630, 800
Range from 630 up to 800A
Isomax S1, S2, S3 and S5
Range from 10A up to 500A
Fuses and Fuse Switches
Series produced in Egypt are:
Fuses, Fuse bases (NH00,NH1, NH2
and NH3)
Range NH from 6A up to 630A
Fuse gear (SLBM)
Range SLBM 250A, 400A and 630A
Low Voltage Systems
Product:
IEC MNS Systems
Scope:
Sales & project management,
engineering, assembly & testing, after
sales service and commissioning
Conventional switchboards MNS
Experience
Over 30 years
Intelligent switchboards MNSiS
Low Voltage Systems Factories in 10th of Ramadan
City
Area 2,400 sq. meter
Air conditioned and pressurized area
Capacity: 5000 cubicle per year
OHS regulated work area
General
Shearing machines
LVD Shear
Durma Shear
Punching machines
Trumpf TC 500 R
AMADA Pega 367
Bending machines
Trumpf V130
Trasmetal Painting Line
Automated painting line
Conveyor speed 3 mts / minute
300 sqm painting capacity per hour
Calibration & testing facilities
Research & design capabilities
State-of-the-art CAD systems
Certification
ISO 9001/2000
ISO 14001
Process Automation division
Process Automation division
Key deliverables
Integrated process control and information
management systems
Automation products, solutions and
systems
Industry-specific application know-how and
services
Markets served
Full range of process industries, including
pulp and paper, food industry, metals and
minerals, chemicals and pharmaceuticals,
oil and gas
Marine and Turbocharging
Service regional call center:
0800 CALL ABB
Process Automation Resources
Engineering for Automation / Electrical
Services
60+ engineers
1 regional center Africa/ Middle East
Field Services
40+ engineers
10 technicians
Installation Services
12 project managers
Approved subcontractors
Current installation and erection teams on site
of greater than 400
Training Services
6+ instructors
20 Standard Courses
Capabilities
ABB PA Egypt covers a wide range of capabilities for service, systems
& EPC activities in the field of : automation , electrification,
instrumentation, analytics, motors, drives, marine & turbochargers and
HVAC works including engineering, project management and after
sales services.
These capabilities include:
Using and commercially designing and integrating products from local and
global factories being ABB type tested
Engineering center for control systems and application-specific automation
solutions for process industries including automation solutions,
instrumentation, electrification, motors and drives.
E&I engineering, project management, SCM, site management, testing
commissioning and start up
Oil, Gas & Petrochemicals
OGP Human Resources
Total ABB & temperary employees
700
Specialties:
Operation & engineering
Project management
Construction management
Procurement & purchasing
Commissioning & start-up
Electrification, automation, instrumentation and HVAC erection
Logistics and material handling
Administration
OHS / HSE
QA/ QC management
Egypt OGP Scope of Delivery: Automation Systems
FF
61850, Profibus or LON
Profibus
Egypt OGP Operational Centre – Scope of Supply
HMI Displays
Server Centre
Collaborative
production
management solutions
System
800xA
Telecomms
Controllers
Control/Safety Networks
Process and
Fieldbus Network
Safety
Analyzers
AIS
GIS
MV
Switchgear
HV
Substaion
Power
Transformers
MV
Drives
Distribution
Transformers
Power Distribution
LV
Drives
Switchgear
LV Distribution
Remote
I/O
Proxies
to other
buses
•
Profibus
• others
Valves
Process Control
Instrumentation
Egypt OGP Delivery Scopes : Electro-mechanical
The Art of Integration
& Management
Motor & Drives
Fans
PROJECT
MV Switchgear
Air Handling Units
Automation
Wiring accessories
LV Switchgear
Transformers
© ABB EG
October 2009 Slide 79
Oil & Gas References
Projects:
Agiba Telemetry
Portobello Denis B
PHPC
Engineering studies
WEPCO
Power Management
PetroGulf
Upgrades
Sino Tharwa Rigs
O & G References
Service Contracts
Pterobel
Nasr Chemicals
Helwan Fertilizers
Pharonic Co.
MOPCO & Alexfert
Egypt Airports
Training Contracts
Petrobel
Sino Tharwa
GUPCO / BP
Minerals
ABB in Minerals - Total plant deliveries
Engineering
Power distribution
Drives systems
Advanced process control
Supply
Manufacturing & supply
of ABB Equipment
Sourcing
Quality assurance
Shipping logistics
Equipment Installation
Service & lifecycle support
Site management
Erection supervision
Installation
Training
Spare parts, maintenance
Field support & remote
services
Management
Project management
Time schedules
Money flow
Supply management
Compliance
Site management
The benefits of integration
Resulting in:
Totally integrated systems (OCS, drives,
power distribution
Total project coordination
Reduced lead times
Reduced erection and commissioning
time
Faster trouble-shooting
Faster time to complete
Reduced risks (procurement, scheduling,
etc.)
Increased productivity and product
quality
Higher availability
Lower investment and operating costs
From the market needs to our strategy
Drives
Industrial IT
General
Items
Services
OTL’s
Gearless Mill
Drives
DCS
Cabling
Erection
HV-Substation
HV/LV Motors
Knowledge
Manager
Grounding
Supervision of
Erection
MV/LV Switchgear
AC/DC Drives
Optimization
Packages
Lightning
Protection
Training of
Personnel
Transformers
Multi-Drives
Instrumentation
Lighting
Commissioning
DC Power
Rectifiers
MCCs
Ventilation
Air-Condition
Operations
Assistance
Emergency Power
PF Correction
Application
Software
Communication
Life Cycle
Support
Power
Distribution
ABB Installed Base in Cement Factories in Egypt
Helwan Portland Cement Co.
Supply & Erection of Complete
Helwan I
Electrical Works (FLS).
1978
Assiut Cement Company
1978
Assiut Cement I
Electrical Works (Polysius / Germany)
Suez Cement Co. Quattamia
Complete EEA 220KV/66KV
1981
Supply & Erection of H.V.
1981
Suez Cement Co. Quattamia
1982
Plant
Electrical Works (Polysius / USA)
Alex. Portland Cement Co.
Ameriyah Plant I
Electrical Works (Polysius / France)
Alex. Portland Cement Co.
Ameriyah Plant II
Electrical Works (Polysius / France)
National Cement Co.
Complete EEA 66KV External
Tebbin IV Cement
Substation
Helwan II
Plant
Electrical Works (FLS)
External Substation
Tourah Portland Cement Co.
Tourah 7
1977
Drives and Switchgear (FLS)
1983
1984
1984
Tourah Portland Cement Co.
Complete EEA 66KV External
1985
Tourah 8&9
Control system & Instrumentation & various drives.
National Cement Co.
1989
Supply of drives, control & switchgear for BeniSuef
Now Beni Suef Cement Co.
Cement plant (kobe steel.
National Cement Co.
Supply of drives, switchgear & complete
1991
Suez Cement Co.
Process control for Suez I Plant
1993
Suez Cement Co.
DC drives system for Suez I Plant
1993
Supply of AC drives DC drives system
1993
Suez Cement Co.
CIMS system for Suez I plant.
1995
1996
Suez Cement Co.
Supply & Erection of complete
Suez Cement II.
Electrical works (Polysius/France)
Egyptian Glass Co.
Complete Electrical Works for float glass project
1996
Egyptian Cement Co.
Supply & Erection of complete electrical
1996
Line I
works (Polysius / France)
Suez Cement Co.
Electrical works & drives for Suez I
Upgrading (Fuller / USA).
1997
Suez Cement Co.
RMP System for Suez I
1997
1998
Egyptian Cement Co.
Supply & Erection of complete
Line II
Electricla work (Polysius / France)
Egyptian Cement Co.
Line III
1999
Egyptian Cement Co.
Line III Cement Mill
2000
Egyptian Cement Co.
Line IV
Electricla work (Polysius / France) OS-800XA
Suez Cement Co.
Knowledge Manager System Quattamia
2000
Amreyah Cement Co.
Knowledge Manager System Quattamia Line I&II
2000
ASEC / Helwan Portland Cement
Upgrading of LineI&II Electrical works & Instrumentation
2001
2002
2000
Amreyah Cement Co.
Supply & erection of complete electrical work
Line III
electrical work (Polysius / France). 800XA
Egyptian Cement Co.
Stack monitoring system.
2003
Egyptian Cement Co.
Linkman-expert optimizer for kiln I&III
2003.
Suez Cement Co.
Upgrading of control system for cement mills
2004
& packing house 800XA.
Arab Potash Company benefits from latest modernized
plant solutions
Arab Potash Co. (APC) has chosen ABB extended automation System 800xA for
upgrading its control systems in both El-Safi solar evaporation pond system plant
at the Dead Sea, and additionally to upgrade the existing conventional control
system of the Aqaba warehouse.
ABB helped APC upgrading the control, drives and instrumentation system with
significant reduction in plant down time, power consumption and maintenance
cost. In addition increased the plant availability, performance & quality which led
to better OEE.
Secured plant continuity and availability at Egyptian
Cement Company Lafarge
The ECC-Lafarge plant, is the largest cement producer in the middle east. With its
five production lines, the company achieves a total production capacity of 25’000
tons per day.
Automation specialists from ABB in Egypt participated in the engineering and
commissioning work of the plant’s automation system. With its local certified
resources and process know-how, ABB has much supported ECC to maintain
their production and expansion plans and to grow successfully in a smooth
manner.
Turbochargers
Turbocharging Business Setup
Working from 3 locations:
Cairo: ABB head office and
turbocharging Management
Suez: main Service Station (since
1996)
Alex: 2nd Service Station (since 2010)
Mainly working in service business of
ABB (ex name BBC), IHI –BBC and
RH turbochargers in different gas and
diesel engines above 500KWm
applications such as marine ,electrical
utility, industrial and O&G sectors.
Service Scope for ABB Turbochargers
Preventive and responsive service
Reblading and bead blasting of components
Hardness test of compressor wheel
Hydro and ultrasonic testing of casings
Complete, up-to-date technical documentation
Replacement of ABB/BBC turbocharger
components
Overhauls of ABB / BBC turbochargers of all types
and sizes
Shaft repairs (metal-spraying) & Dynamic
balancing
Retrofits (replacement of old turbochargers by new
ABB)
A mobile workforce, on call 24 hours a day, 365
days a year
Support by the global ABB Turbocharging service
network
Marine Electrical Business Scope
We provide supply and services to a wide range of electrical and
electronic systems in accordance to the marine classification societies
rules and certification. For example:
Main and auxiliary engines control and monitoring systems, including
synchronization & load sharing systems
Electrical power and distribution switchboards systems and panels
Electrical Crane systems
A/C and D/C electrical motors and drives
General and fire alarm systems
Power and control Cables
In-door and out-door lighting systems
References
The turbocharging service capabilities are well know to the following sectors in
Egypt:
Suez Canal Authority (SAC)
Key marine customers who own/operate sea-going vessels
Companies serving the O&G off-shore installations, e.g. Maridive, PMS
The electrical utility sector
Reference projects for the marine electrical business:
PMS: Supply & installation of engine room electrical panels & equipment form PMS32
SCA: Supply & installation of electrical panels & equipment for Meawen 10 tug boat
Mapso: Supply & installation of electrical panels & equipment for 3 new tug boats (ongoing
project)
Discrete Automation & Motion division
Discrete Automation & Motion division
Key deliverables
LV drives
LV motors and generators
Power electronics and MV drives
Machines
Robotics
Areas of activity
Discrete automation
Motion in industries
Renewables
Power control and quality
E-mobility
LV Motors & Generators
LV Motors and Generators
After sales service
Local and global service delivery
Commissioning and maintenance
Spare parts on line
Fast replacements 24/365
Authorized repair workshops and
contacts
Sales support material
Technical support
Service sales network
Training
Service support material
©
BU LV Motors
© ABB
ABB |Group
January 11,
11, 2012
2012 || Slide
Slide 99
99
January
LV Motors and Generators
Current and Potential Channel Partners
East Engineering and
Services Technology Ltd.EAST
Distributor
System Integrator
5 employees
5 employees
Geographical coverage:
Egypt
Geographical coverage:
Egypt
Good relationship.
promoting only ABB
Motors
Focused on Cement, F&B,
Pulp & Paper, Fertilizers
and Metal
Market segments served:
50% Cement and 50%
others
© ABB Group
Arab Commercial Group
- ACG
Good relationship. Always
promotes ABB product
first
Focused on HVAC, F&B
and Fertilizers
Market segments served:
70% HVAC and 10%
others
Machines Service Workshop
General information
ABB Machine Service Center had been established in 1995 in
Port Tawfek ,Suez free zone, then transfered to 10th of
Ramadan City and currently located in Obour City, Cairo
Covering both workshop base and field service base including
corrective and predictive maintenances as well as resolution
services for all motors brands and sizes.
Committed to comply with laws, legislations and other legal
requirements relevant to the service environment & OHS.
A vision to be the most trusted service center in Egypt, Middle
East and Central Africa
Supported by all ABB centers of Excellencies in
(Birr/Switzerland, Vasteras/Sweden ,Helsinki/Finland ,
Vittune/Italy,…)
© ABB Group
Capabilities
Rehabilitation
Mechanical Repair
Upgrading / Modification
Rewind
Low Voltage Motors
Medium Voltage Motors
Generators AC / DC
DC Motors
Slip Ring Motors
Traction Motors
EX Motors
Failure Analysis
LEAP
On site Commissioning
On Site Services
Corrective Maintenance
Predictive Maintenance
Condition Monitoring
© ABB Group
Field Service
Installation and commissioning
Troubleshooting on site
Testing and diagnostic on site
Winding diagnosis
Service contracts
Damage investigation
Recommendation for preventive
maintenance
Customer training / ABB University
© ABB Group
LV & MV Drives
Drives Service
Certified Drives Service Center by ABB
Drives in Helsinki
Field service activities:
Commissioning and start up for all types
of AC/DC Drives;
Replacing, upgrading, repairing and
retrofit all AC/DC Drives;
Provide technical support for AC/DC
Drives;
Provide training on ABB Drives.
24/7 available service hotline for
customers support
Drives Service
Service Sales Activities
Offer total Life Cycle Management for the installed
base
Offer several kinds of ABB Drives' “Service Products”,
all over the product lifecycle:
Site survey & site audit
Maintenance schedule
Drive Care Programme
Material replacement processes
Preventive maintenance kits to keep the drives
running in good condition, and avoid unexpected
failures or shut downs.
Robotics
Robotics
Applications and Local Organization Capabilities
Applications
Welding (arc, spot, laser)
Cutting (plasma, laser)
Material handling (picking, packing,
palletizing)
Painting (automotive, GI)
Local Capabilities
Solution design : Naked robot, function
package, complete station.
Jigs/Fixtures and grippers design and
manufacturing.
Off-line & on-line programming
After sales services
References
Welding Application
Automotive Exhaust Welding–
MultiMoveTM System
Material Handling
Washing machine Molding Extraction
Non Welding Application
Automotive Bumper Molding Extraction
ABB University, Egypt
ABB University, Egypt
ABB training portfolio includes:
ABB product training
Process and application training
General technology training
Training contracts
Training assessment programs
ABB University target audience:
Managers, engineers, technicians,
operators and technical undergraduate
students.
Training delivery methods
Classroom
On-site
Virtual classroom
Web based
Training References
Qatar Gas
Qatar Gas & Qatar Petroleum:
Conducted seven training sessions on
800xA DCS for total of 44 persons.
Arab Potash, Jordan:
Conducted six training sessions on
800xA DCS for total of 60 persons.
Italcementy, Egypt (a group of five
major cement companies):
Conducted several training sessions
on Drives and 800xA DCS for total of
100 persons.
NAOC - Nigerian Agip Oil Company –
(Joint venture between Eni and the
Nigerian Government):
Conducted a training on MV products.
Training References
Total, Libya:
Trained 20 supervisors & technicians on 800xA
DCS
Aramco, Saudi Arabia:
Trained 20 technicians and engineers on MV
products.
Assain for Steel, Turkey:
Conducted a training on 800xA DCS for
Total, Libya
their engineers and technicians
ABB Turbochargers, Singapore:
Conducted advanced training for MV
switchgear.
Egyptian Airports (Hurgada, Sharm El
Sheikh, Cairo and Borg El Arab):
Conducted several trainings on MV products
for at least 100 persons.

Introducing ABB Egypt Resources and Capabilities

Transcription

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