Product info Installation overview, Mover®

Product info
Installation overview, Mover®
1
New!
The following notes are intended to provide you with an
overview, to assist you in installing the Mover. Please also
adhere to the relevant installation instructions.
2
165/70 R13 − 205/65 R15
Installation of a Mover® is possible for tyre sizes of
between 165/70 R13 and 205/65 R15 (picture 2).
3
min. 170*
Caravan base
Height of frame 170
L-profile
min. 25
min. 2,8
170
min. 50
The distance from the bottom edge of the frame to the
ground must be at least 170 mm, to ensure a final floor
clearance of 110 mm once installation is complete (picture
3 and 4).
min. 1200 / max. 2000
max. 2400
4
170
Caravan base
Height of frame 170
U-profile
min. 35
max. 20
min.
170*
In order for the lateral bar of the Mover® to be affixed
using the mounting set, sufficient space must be available
on the underside of the frame. To determine whether this
is the case, a distance of 106 mm needs to be measured
(either in front of or behind the axle) from the widest
point on the tyre. If there is an installation (that cannot be
moved, e.g. a waste water tank) or a joint in the chassis at
this point, installation is not possible (picture 1).
106
min.
170*
Tip
• If you know the caravan chassis type, you can use
the table on page 3 to select the relevant installation
variant, while on page 6 – 7 you can identify the
accessories required.
• If the chassis type cannot be identified, ascertaining
the following dimensions can be helpful in
determining whether installation of the Mover® is
possible.
MANOEUVERING SYSTEMS
for fitting the Truma Mover® S(R), SE (R), H SE
(R), TE (R)(4) and H TE (R) to chassis from various
manufacturers. The new mounting system (picture 1) is
included from construction year 05/2012 for the Movers®
SR, SE R, TE R(4).
min. 50
min. 1200 / max. 2000
max. 2400
All dimensions in mm
* for loaded vehicles with maximum allowed total weight
More comfort on the move
hm – 26.06.2012 – Mover® – GB
Installation overview and tips
06.2012
Product info
Installation overview, Mover®
06.2012
Final dimensions following installation
The following distances must be adhered to when the
Mover® is swivelled out (picture 2):
110 mm
minimum floor clearance of laden vehicle
20 mm * between the drive roller and the vehicle tyre
* Exception: Hobby Mover® 10 – 26 mm
When the optimal distance between the tyres and the drive
rollers is set, the tyres must be under load.
Installation over a pit is therefore simpler than with an auto
hoist. After installation, if an auto hoist is used, the caravan
must first be lowered before the distance between the drive
rollers and the tyres can be set.
20
1
min. 110 *
* When vehicle laden (all dimensions in mm)
2
The new mounting set (picture 2 – included in delivery)
suitable for all standard L-profile and U-profile frames,
likewise the predecessor model (picture 3).
If a frame does not meet the requirements listed, special
accessories are available to make it possible to install a
Mover® nonetheless – see Chassis variants overview /
Accessories overview.
Extra reinforcement is required for AL-KO chassis with
a frame thickness of less than 2.8 m – see mounting of
variant 5a.
Attention:
You must not drill into* or weld onto the vehicle frame.
* Exception: when using the flat frame kit with chassis from
various manufacturers – see Accessories overview.
Wheel suspension parts must not be removed under any
circumstances.
New!
3
2
Product info
Installation overview, Mover®
06.2012
Chassis variants overview
Tip: You can find the chassis model on the vehicle registration certificate/manufacturer's plate on the chassis
Chassis
manufacturer
Model
Weight
Base length
Installation variant
(see page 4 – 5)
BPW
Vario IV one piece (picture 1)
up to 1300 kg
no data
1 or 2
BPW
Vario IV (picture 2)
1500 - 1800 kg
up to 5500 mm
4
BPW
Vario IV reinforced (picture 3)
1500 - 1800 kg
from 5500 mm
1a
BPW
Vario III one piece
no data
no data
3 or 4
BPW
Vario III two piece
no data
no data
3
AL-KO
Vario III /AV
with entry step
1800 kg/
up to 1700 kg
no data
no data
5a
6 or 7
AL-KO
Vario IV
5a or 5b
AL-KO
Vario M
5a or 5b
Example illustrations of BPW chassis
Vario IV one piece
Vario IV
1
Vario IV reinforced
2
3
New!
Special models overview
Caravan
manufacturer
Model
Installation variant
(see page 4 – 5)
Hymer
Eriba Touring (except Puck)
8
Fendt
Bianco: 445 TFB
Saphir: 470 TFB, 490 TF, 510 TFB
Platin: 470 TFB, 510 TFB
Topas: 490 TF, 510 TFB, 520 TFB
6
Hobby
400 – 460, 495, 500, 540 – 560, 610 – 650
With increased payload: 610 – 650
9
Hobby
90 – 720
1 and 2
3
Installation options overview
Option
1
1a
Installation site
L-profile or U-profile
Installation in front of the
axle
Installation behind the axle
(not illustated)
BPW Vario IV, reinforced
Installation on the
reinforcement brace
(Page 3, picture 3)
Installation site illustration
Direction of travel
Profile illustration
(with accessories)
Accessories
(see page
6 – 7)
–
–
2
L-profile or U-profile
Installation behind the axle
Frame height of
< 170 – 140 mm (A1) or
frame height of
< 140 – 110 mm (A2)
3
L-profile or U-profile
Mounting in front of or behind the axle, frame height
less than 110 mm, for BPW
Vario III one/two piece and
BPW Vario IV (Page 3, picture 2)
C1
4
L-profile or U-profile
Mounting in front of or
behind the axle, frame height
less than 110 mm, for greater
ground clearance and for
BPW Vario III one piece
C2
5a
AL-KO Vario III/IV,
L-profile or U-profile
Frame thickness less than
2.8 mm
Installation behind the axle
only
D1
5b
6
7
8
AL-KO Vario IV and
AL-KO Vario M
Montage in front of the axle
L-profile or U-profile
Installation below the entry
step
Lightweight frames
L-profile or U-profile
Frame thickness less than
2.8 mm. Installation below
the entry step
Rectangular profile
Mounting in front of or
behind * the axle
(minimum tyre size 14")
A1 / A2
D2
A1 / A2
D1 +
A1 / A2
E
* The waste water pipe system needs
to be moved!
4
Installation options overview
Option
1
1a
2
Installation site
Installation site illustration
Direction of travel
L-profile or U-profile
Installation in front of the
axle
Installation behind the axle
(not illustated)
Profile illustration
(with accessories)
Accessories
(see page
6 – 7)
–
BPW Vario IV, reinforced
Installation on the
reinforcement brace
(Page 3, picture 3)
–
L-profile or U-profile
Installation behind the axle
Frame height
110 – <170 mm
B1 / B2
3
L-profile or U-profile
Mounting in front of or behind the axle, frame height
less than 110 mm, for BPW
Vario III one/two piece and
BPW Vario IV (Page 3, picture 2)
C1
4
L-profile or U-profile
Mounting in front of or
behind the axle, frame height
less than 110 mm, for greater
ground clearance and for
BPW Vario III one piece
C2
5a
AL-KO Vario III/IV,
L-profile or U-profile
Frame thickness less than
2.8 mm
Installation behind the axle
only
D1
5b
AL-KO Vario IV and
AL-KO Vario M
Montage in front of the axle
D2
6
L-profile or U-profile
Installation below the entry
step
B1 / B2
7
8
Lightweight frames
L-profile or U-profile
Frame thickness less than
2.8 mm. Installation below
the entry step
D1 +
B1 / B2
Rectangular profile
Mounting in front of or
behind * the axle
(minimum tyre size 14")
E
* The waste water pipe system needs
to be moved!
9
Hobby special version
Distance between drive roller
and tyre 10 – 26 mm
10 – 26 mm
F
5
Accessories overview
Spacer sets for mounting system
From construction year 05/2012
Item Accessory
Illustration
Part number
for
Mover®
Important notes
A1
Spacer set 30 mm
60030-95000
SR2
SER
TER
To compensate a height of
30 mm for a frame height of
< 170 mm to 140 mm
A2
Spacer set 60 mm
60030-95100
SR2
SER
TER
To compensate a height of
60 mm for a frame height of
< 140 mm to 110 mm
for
Mover®
Important notes
Spacer sets for mounting system
Up to construction year 04/2012
Item Accessory
B1
Spacer plates kit
Consisting of 2 x 15 mm
spacer plates
Illustration
Part number
60010-66000
SE(R)
TE(R)
S(R)
and
B2
For compensating for
heights of up to 45 mm
(corresponds to 3 spacer
plates kits)
and
Set of screws
Consisting of
8 screws (DIN 933)
M10 x 95 8.8
60010-70000
Spacer plates kit
Consisting of 2 x 4 15 mm
spacer plates, 8 bolts
(DIN 933) M10 x 110 8.8 and
nuts
60010-70500
Required for installing the
spacer plates kit (item A)
SE(R)
S(R)
For compensating for
heights of up to 60 mm for
single-axle caravans with
AL-KO Vario III / AV chassis
and up to 1700 kg total
weight
6
Accessories overview
Can be used for both mounting systems
Item Accessory
C1
Flat frame kit
Consisting of mounting plates
(each 240 mm high) including
bolts and nuts**
Illustration
Part number
60010-64900
for
Mover®
Important notes
SE(R)
TE(R)
S(R)
For compensating for a
frame height of less than
110 mm
Acceptance by a vehicle
expert as per § 19(3) of
the StVZO is required in
Germany.
C2
Flat frame kit, short
Consisting of mounting plates
(each 170 mm high) including
bolts and nuts**
60030-37600
SE(R)
TE(R)
S(R)
To compensate a chassis
height of below 110 mm
and for greater ground
clearance
Acceptance by a vehicle
expert as per § 19(3) of
the StVZO is required in
Germany.
D1
Installation kit
AL-KO Vario III / AV
Incl. 6 bolts and 6 nuts
(M10 x 35)
60010-21500
SE(R)
S(R)
Mandatory for frame
reinforcement on caravans
with frame thicknesses of
less than 2.8 mm
D2
Adapter set M
for AL-KO Vario IV
and Vario M
incl. 6 screws and 6 nuts
(M12 x 30)
60030-38600
SE(R)
S(R)
to compensate chassis
edges
E
Eriba Touring installation kit
Incl. 4 bolts and 4 nuts
(M10 x 70)
60030-09000
SE(R)
S(R)
For fitting a Mover® to a
chassis with a square profile
F
Angle bracket
(Various versions – depends
on Hobby model)
Only available
from Hobby
dealers!
H SE(R)
H TE(R)
For fitting the
Mover® H SE (R) / H TE (R)
to Hobby vehicle frames with
chassis numbers
XXX.YY.X.YY.X.Y.F901055 and
XXX.YY.X.YY.X.Y.F930814
from 2009
The Mover® and the accessories listed have a German general operating permit (ABE), and are thus approved for Germany. No
TÜV acceptance is required (exceptions see Pos. C1 and C2).
In other countries, the relevant regulations must be observed.
** Important note:
If the flat frame kit is used with the AL-KO Vario III / AV chassis, the vehicle frame must under no circumstances be
drilled into.
7
Truma Gerätetechnik GmbH & Co. KG
Wernher-von-Braun-Straße 12
85640 Putzbrunn, Germany
Telefon +49 (0)89 4617-0
[email protected]
Service
Telefon +49 (0)89 4617-2142
Telefax +49 (0)89 4617-2159
[email protected]
www.truma.com