spare parts - Constructors Car Club
Transcription
spare parts - Constructors Car Club
SPARE PARTS FEBRUARY 2014 The Magazine of the Constructors Car Club (inc) www.constructorscarcluborg.nz Click to go back to Index 1 One of the 41 genuine GT40s at Goodwood 2013 - Image courtesy Lim from Christchurch . See Pg 24 Club Officials President: Phil Bradshaw ph: 563-7368 e: [email protected] Secretary: Nik James [email protected] Club Captain: Richard Kelly ph: 232-3336 e: [email protected] Treasurer: Stewart Collinson ph: 976-8594 e: [email protected] Club Meetings The club has the following scheduled meetings: 2nd Tuesday – Club night (at Vintage car Club premises 3 Halford Place, Petone)… every month 3rd Tuesday – Committee meeting (at Petone Community House, 6 Britannia St, Petone)… every month Last Tuesday – Technical committee meeting (at Petone Community House, 6 Britannia St, Petone)… as and when required. Coming Events ............................. 3 A Swarm of VWs .......................... 3 Club Minutes ................................ 4 AMX07, Shaken not Stirred .......... 5 Bobby Darin Dream Car ............... 9 Presidents .................................. 10 Caption Competition .................. 11 It’s All a Matter of Scale ............. 12 Committee Minutes ................... 14 An Early Show ............................ 16 Project Stuff ............................... 18 Melted Battery ........................... 20 Two 5 Speeds ............................. 22 Never Too Many GT40s ............. 24 Should Have Bought Shares in a Bog Company ............................. 27 Manawatu Wanderings ............. 30 Manfield Redux .......................... 32 Taupo Sportscars ....................... 34 Club Magazine “Spare Parts” is produced monthly from Feb to Dec each year. Contributions and advertisements are welcome. Cut-off date for contributions for the club magazine is 6pm on the Friday 11 days prior to the club meeting. Send contributions to Nik by email: [email protected] or to Secretary by ordinary mail. Club Correspondence to: The Secretary, Constructors Car Club, PO Box 38 573, Wellington Mail Centre, Lower Hutt 5045 Editor: Nik James, phone 04 526 2584, [email protected] Printing: Vertia, 10 Raroa Cres, Lower Hutt, phone: (04) 570 0355 Design and typesetting: Patrick Harlow, [email protected] Club bank account: Bank: Westpac Lower Hutt | Name: Constructors Car Club | Account: 030531 0536795 00 Opinions expressed in this magazine are not necessarily those of the Constructors Car Club (Inc), the Editor or its officers. 2 Click to go back to Index Brian Worboys - Club Activities Co-ordinator Most of 2014 is still in planning mode. Members who want a sneak peak can refer to the committee minutes on page 27 A swarm of VWs at our December meeting Click to go back to Index 3 Visitor Website No visitors tonight Scanning and uploading of legacy mags continues at a great pace. A huge vote of appreciation is owed to Stephen O’Neill. A search facility to address pdfs will be available within a few weeks. P Harlow is now a website administrator, Future events See minutes of Committee meeting for plans in 2014 Treasurer See treasurers summary from the anniversary show General business President Phil confirmed the Committee will finalise club activities for the following 6 months. There will be a Project Advice Tour in Feb/Mar 2014. The members advised NJ that member Tom Carpenter, the Exocet guy may be interested in a donor MX5. Paul Switzer was advised to see Phil about 105E Anglia parts Technical question Guest speakers Who can help with fabricating alloy trans tunnel? – Phil Derby is a good start. Magazine N James confirmed that typesetting/ design will be by P Harlow from the Feb issue. There may be revisions to the layout. Cut off for contributions is Friday 31st Jan at 1800hrs. 4 Mark Holman spoke at length on his recent trips, and introduced a covetable selection of car-related books – some of which are available for sale. Click to go back to Index T he clock was ticking. The car was painted but still a lot had to be done before the big reveal at the car show in October 2013. Once the car was back from the painters all the tidying up bits had still to be done. As in all cases with a home built car it is the finishing details that count. It does not matter what incredible mechanical things have been done under the bonnet or how much it cost to do it, if the car looks cheap then it loses all credibility. However if it is a Ferrari which has a finish that shows the cloth weave throughout the body or a Pagani Zonda which holds it’s headlights in with PK screws then they must be a good cars because one is called a Ferrari and the other costs so much. Click to go back to Index With the AMX we always knew that we had to get the details right. Gavin Knight, the car’s owner, and I were both of this opinion. The first item we looked at were the headlight covers. Now these were always going to be pain to fit in a manner that hid the screws. After a bit of thought the decision was made to hide them in plain sight as was done with the E Type Jag and Datsun 240Z. When the car was being painted Gavin asked the painter to paint a thick black edging around the covers to hide the fibreglass lip. Once the screws were in place thanks to the black edging they quickly faded into the background. The final bits of mesh were put into the front and rear bumpers. With the badges added to the 5 bonnet and rear the car really started to pop. Gavin right from the start had wanted the Aston Martin emblem to be used as centres for the mag wheels. Such was his enthusiasm that he imported genuine Aston Martin Vantage wheel centre caps from England along with a bonnet badge in the early days of the project. They were not cheap but deemed to be a worthy detail for the overall finish of the car. This was done many months before we got the mag wheels and sadly when we tried to fit them it quickly became clear that it was not going to work as the wheel centres holes were too big. A “Plan B” was required. We investigated machining the centres that came with the wheels to take the Aston Martin caps as inserts however the quality of the plastic was such that they would shatter once any pressure was put on them. Plan C came about thanks Pictures: Before and after shots of the interior.. LEFT & BELOW: The wheels on the finished car. 6 Click to go back to Index to Malcolm Scotney who had just finished building his Almac Clubsprint. When I saw it at his house I noticed that he had “Almac” centres in his wheels. They were stickers that had been made locally by a crowd called “All Signs & Stripes” and stuck on the centres that came with the wheels. Going around to see Darren at “All Stars & Stripes” it took only seconds to discover that he was a real petrol head and a hot rodder to boot. Going into his shed I had to walk past not one but two Almac Cobras. Well he wasn’t going to let the wife drive his was he!!. Under a tarp was an early Camaro and in his workshop was his very tasty fully blown hot rod pickup. People and their sheds. It never ceases to amaze what I find as I travel around the country. Where else could you go and find a Kenworth truck Click to go back to Index converted into a barbecue. Clearly Darren had no issues thinking outside the box. On seeing out problem he said making the stickers would be easy but perhaps we could use the existing metal badges on the new centres, Plan D! A good idea but due to the quality of Aston Martin glue the badge was wrecked getting it off. Back to Plan C but then out of the blue came Plan E. Darren said that before he tried Plan C he would have a go at spinning up some 7 metal inserts which could be press fitted into the wheels and then we could simply use the original Aston wheel centres which was and I hope you have been keeping up Plan A. The only catch was that somebody had to tell Gavin that one of his expensive centres now looked like road kill. Actually Gavin took it quite well and went off in search on the Internet for another centre. With the spanking new paint job the upholstery inside the car looked very second hand. Gavin had been thinking about getting the seats reupholstered in leather. He had already gotten Nick Tretherwey, an upholsterer in Stokes Valley, to give an estimate on the cost of doing it. Initially the intention had been to do it later but with such a good looking body Gavin decided to bite the bullet and do it now. The design of the seats was inspired by the 2012 Aston Martin Virage. The biggest problem was the nearness of the show which was now only a week and a half away. Nick 8 said (bless his cotton socks) that he would do everything to get the car done in time so the car was dispatched to Stokes Valley. With the wood grain interior in place the original upholstery would have looked downright shoddy at the show. As it was the whole car looked terrific. Nick did a great job on the seats and also in using a similar style for the doors. Unfortunately he had run out of time and was only able to finish one door panel by the Friday night of the show. Still once the car was parked it was not obvious to the general public. During the event it drew a lot of interest. The good car spotters tumbled to its MX5 heritage by the door catches but most were surprised to learn that under that lovely English exterior lurked a Mazda MX5. Bibliography Pictures: Patrick Harlow and Gavin Knight Click to go back to Index When fins were in. What, a blind spot? Therefore they made the rear roof all glass! T his exotic luxury car was built by Bobby Darin’s friend, Andrew Di Dia, a Detroit clothing designer. It took seven years to build (19531960) at a cost of $93,647 in 1957. Darin told Di Dia he would buy the car if he ever “hit it big." He did and bought the car for $150,000 (1.5 million today) in 1961. The car is powered by a 427 highperformance Ford engine with a 125inch wheelbase. Its metallic red paint was made with 30 coats of ground diamonds for sparkle. Darin donated the car to the St. Louis Museum of Transportation in 1970 where it remains. Click to go back to Index 9 D uring the January Club Committee Meeting brainstormed a range of ideas for guest speakers, tech nights and weekend activities, in an attempt to flesh out the calendar for the year. Our overall aim remains to focus primarily on various aspects of car construction, with a view to expanding our collective knowledge as it directly relates to our projects. That said, some balance is also required, and we are endeavouring for some other activities that should be of interest to most members also. Our aim is to reconvene at the February Committee Meeting, to populate the calendar and develop the detailed programme for the remainder of the year. Currently I’m driving my Leitch Lotus Seven replica on a daily basis to work, which I am really enjoying. It is certainly highlighting the need to address a number of small issues that have crept in over time – for example the convertible top, after 21 years of almost continual weather exposure and a distinct lack of TLC, is certainly at the point where complete replacement is required. Likewise the exhaust (which I have never been happy with) has picked up a very curious rattle, that sounds like there is a nut rattling around inside the muffler (I have no idea what is actually rattling around, let alone where it came from, but it can’t be good!), and it is due a new set of tyres. But, for now, it drives just fine, and it has WOF and Rego through April, so my aim is to just keep enjoying it, and it may well get a bit of overdue TLC over winter. 10 Despite having a significant summer holiday, I spent almost all of it working on the house, with the result that my car projects didn’t really get a look in. That said, I did manage to do a little more online shopping, which has resulted in a couple of observations. The first is that it definitely pays to continually trawl Trade Me. One of the challenges I face with the Anglia is the engine wanting to occupy the same space as the brake and clutch master cylinders. Lo and behold, a UK made Burton Power brand reverse mount pedal assembly with adjustable brake bias for an Anglia, complete with master cylinders, appeared on trade me. I won the auction for $250, which considering the unit looks largely unused, and retails for 280 quid, let alone freight etc from the UK, has got to be a bargain. So, lesson number one is, don’t assume that you have to shop offshore for overseas items. Reverse cylinder pedal box: Anglia 105E Conversely, my second observation is that eBay, whilst being nowhere near Click to go back to Index as user friendly as Trade Me, is your friend. I managed to buy a number of small Anglia bits for the heater control etc for a very reasonable price, that are not only virtually unobtainable in NZ, but command extremely high prices when they are. I have actually been quite surprised at the relative low cost of many Anglia parts in the UK compared to NZ. That was the good news. The bad news was they came from a variety of sellers, some of whom were unwilling to ship overseas. Fortunately one of the sellers was willing to consolidate the items for me, but in reality nothing I have bought is larger than a small book, and hence no problem at all to send through the post, so why people were point blank unwilling to post them direct escapes me. Never mind. So, here we are over a month into 2014 already by the time you read this. It will be interesting to see where the various projects aired at February’s Skite Night are, in terms of progress, by the end of the year. Can say exactly the same for my own! New feature for your amusement. - Caption competition Dave Bray kindly submitted a series of images depicting some seriously weird vehicles. Have some fun examining one of the images each month, and concocting a caption for it. The caption can either be a serious analysis of what is going on in the picture, or as frivolous as you like . Please submit your captions to the Editor for publication in the following Spare Parts mag. There will be two awards per month, one for the most plausible caption, and one for the most amusing. Here is your challenge for February Click to go back to Index 11 I t was the thick end of fifty years ago when living in Suva I was the inaugural Chairman of the Suva Automobile Club – the car at the time being an Anglia 105E with a few mods like a Wooler remote gear lever system, a few ‘thou’ off the head, twin SU carbs, the then-latest Michelin X radials, stainless steel exhaust system, seat belts (then a new idea) and other simple stuff of that period. Our events included a Dave with his 1963 Anglia 105E range of navigation-style rallies, scratchbuilds were used – my first including a Rothmans-sponsored 500experience of car building. miler around the island of Viti Levu on Over the years, car stuff took a back coral-surfaced roads which wreaked seat to work and family activities until absolute havoc on the cars’ my drift into classic cars with a V8 undersides, as well as sprint events on Daimler and eventually the start of the the main runway at Nadi airport. These build of the Porsche Speedster replica. sprints were always on Sundays when The rest – of that story as they say – is the space was available, as in those history. days there was little or no commercial Eventually my 70th birthday came flying in the Pacific. along and two of the kids in the family This was of course in the days gave the old guy a Scalextric track as a before television, so other time-filling present, complete with a Maserati 250F evening activities than beer-disposal were needed, and a group of us also got and a Vanwall V4. This had some use at the time then, as often happens, it was into indoor motor sport of a different shelved only to emerge on odd nd sort – in 1:32 scale, commonly known occasions – until I happened to come as Scalextric. A good mixture of across a (Spanish-made) slot car model commercially-made cars and of a Jaguar XK120 in BRG, much like the second of the full scale component cars we had by then put together. This gave rise to the idea of getting hold of a Porsche Speedster Old fashioned slot car racing 12 Click to go back to Index model to go with the 1:1 scale job we If you would like to have run, just for have in the garage. Chasing a body shell the hell of it – call me. I’m sure I can for this led me – via a specialised model find you a car to have a go with. shop in Hawkes Bay – to a local group of slot racers, the king pin of which lives only a couple of hundred yards down the road from our place, and who has a large track in his basement. Needless to say, contact was made and I now seem to be back in this small scale form of racing and totally impressed by the improvements in technology and quality that have happened in the intervening years. A Porsche 550 Spyder - James Dean, track has been built in my man-cave, complete with cigarette more cars have been acquired and I’m now part of a friendly-competitive group which races several classes of vehicles on a more-or-less monthly basis at one another’s homes. Interestingly, it emerges that I am not the only Constructors Car Club member playing this game. I should probably leave it to others to ‘out’ themselves, but if you need to talk to someone else about this small scale stuff perhaps I can suggest that either John Cumming or Stewart Collinson might be able to help you. Aston-Martin DBR9 and Saleen S7 Passing over the local VW dealership Click to go back to Index 13 Coordination of Club events for 2014 N James to liaise with B Cummins on Barbie and provisions for Skite night. Budget of $150 approved by S Collinson . S Collinson will find a guest speaker on Spark plugs S O’Neill will be asked to deliver a club night presentation of his choice R Kelly will be asked by N James to research “vinyl wraps” for a tech visit. B Worboys will research club night speaker(s) on dry sumping S Collinson will research getting a time attack vehicle (Ron Robertson may be able to track one down) N James will contact Allan Blundell on his No8 Jaguar Special for a club night (or visit) P Bradshaw will take the lead on a Project Advice Tour for 23rd Feb N James will take the lead on a tour of Vintage Machinery Club for Nov B Hanaray will research activities in Blenheim for a proposed week end tour provisionally mid-year P Bradshaw will research availability of Vintage Aviator display and SAFAIR P Bradshaw will research feasibility of a visit to Peter Jackson’s toys at Masterton B Hanaray will research an executive trip to Bathurst in 2015 N James will ask D Bray to research a midwinter dinner in June/July N James will research a grass gymkhana at Trentham for March April P Bradshaw will research a Shed raid for July August 14 P Bradshaw will organise another project advice tour in June P Bradshaw will find a guest car for March at the Feb skite night S Collinson will see Eion Abernathy about getting his Speedster for April guest car Tech visits Gavin Bateman (action S Collinson) Dave Beazer (action P Bradshaw) Diesel and Turbo (action N James) Kerry Lindsay (action N James) Bettany’s Gear cutting (action R Hartley) Shox Kev Richards (action Brian Hanaray) AGENDA ITEM 3 - Proposals for webpage development (NJ) The following seven development proposals were tabled and approved. They have been discussed with Rainbow. An enhancement to enable Google style search of the text in legacy magazine files Rainbow will develop and provide this for a maximum oneoff cost of 3 development hours (ref Jeff Simmons at Rainbow) A facility to enable multiple uploads of images and pdfs Rainbow will develop and provide this at no cost to CCC (ref Jeff Simmons at Rainbow) A reduction of the size of the “pink boxes” Click to go back to Index displayed when drilling down the menu structure Rainbow will develop and provide this at no cost to CCC (ref Jeff Simmons at Rainbow) A facility to change/redesign the header images and text This already exists and will be made available by Rainbow to nominated WS administrators. Training will be provided. All at no cost to CCC. (ref Jeff Simmons at Rainbow) Enable the (previously ineffective) “style” and “para” functions on the “edit a story” page. This has been rectified by Rainbow at no cost to CCC (verified by N James) Provide a facility to enable resequencing of displayed pdfs on a page An interim facility has been provided (verified OK by NJ). Rainbow will work on a more elegant solution. All at no cost to CCC. (ref Jeff Simmons at Rainbow) Provide a facility where members can view and edit their own grouping indicators in their membership details Rainbow will develop and provide this at no cost to CCC (ref Jeff Simmons at Rainbow) AGENDA ITEM 4 - Treasurer report (SC) S Collinson to prepare a complete financial presentation for Feb club night S Collinson to check with MED that the constitution amendment was lodged with appropriate authorities S Collinson to prepare a breakdown of the Show expenditure, for publishing in Feb Spare Parts Click to go back to Index S Collinson to make agreed donation to Free Ambulance S Collinson to progress nomination of N James as additional signee for the Club AGENDA ITEM 5 – Other business The committee agreed that more control is required over the inventory owned by the club. P Bradshaw will invite volunteers from the full committee for a new position of Club Inventory Manager (CIM). The CIM duties will include establish a full list of the items that comprise the CCC inventory, the quantity, disposition, value and responsible “holder” of the items. The CIM will not physically store inventory but must be kept aware of changes to the records. The committee agreed that all Club keys will need to be tabled at Feb clubnight. A master set will be established and all key holders identified. These details will be maintained by the CIM. The committee agreed that provision of funds for prizes for tool of the month and for the raffle will remain within the current boundaries The committee agreed that 20 of Patrick’s books will be purchased at retail cost of $50ea, for presentation to guest speakers at clubnight. Typically only one book will be presented per occasion – this ruling may be waived at the discretion of the President. Nik James Secretary 15 T he picture above is of our first invited show that was held at Trentham Memorial park in February of 1989 and was called Upper Hutt Summerfest. The cars shown are actually only about a hundred metres from where we used to hold our annual grass motokhana. Being a small club at the time it was hard to muster mobile cars as most were still under construction. The cars shown are from left to right. Unfinished Urba Car of Roy Hoare, the 16 The cars are from left to right: unfinished Urba Car, NG and Tri-Magnum. People from Left to right: Roy Hoare, Derrick Halford, Randolf Jones and Jim Symes NG borrowed from a friend by Derrick Halford and my first project car a three wheeler called a Tri-Magnum owned by myself and Ian Carswell. Not shown but further to the right were the Almac TC’s of Randolf Jones and the late Jim Symes. The people standing on the hill are also from left to right are Roy Hoare, Derick Halford, Randolf Jones and Jim Symes. The Urba Car was eventually finished and competed in many successful club events before succumbing to age and retirement at the Wainuiomata tip. The NG has now been sold and vanished into the ether while the TriMagnum has passed through many hands. At one stage it was Click to go back to Index rediscovered at the Lower Hutt tip and shortly after appeared in Wainuiomata. From Wainuiomata it found its way to Opunake. Four years ago it was spotted on Trade Me and was being sold by an Auckland owner. At that stage very little had been done to it and it was more or less in the same state it was in when Ian and Patrick owned it. Randolf still owns the Almac TC but is no longer a member of the club. After Jims death his Almac TC was sold and has also vanished into the ether. Both of these cars were based on a Triumph Herald chassis. Roy Hoare has since built a Heron 2+2 and an Almac TG both of which he still owns. Derrick built an Almac TC and started building an Almac Sabre but it was never completed. Patrick has since built an Almac Sabre which he still owns and recently completed a MX5 based car called an AMX07. The sign shown is the clubs first logo and was designed on the back of a cigarette packet by Derrick Halford. Above: The Urba Car in its glory days. Both the Tri-Magnum and the Urba Car were built from plans obtained from Quincy Lynn in America and these plans can still be purchased from their website From then until now Below: Two other cars built by Roy Hoare since then, The Almac TG (2003) and the Heron 2+2 (2000) Below: Almac TC (1991) built by Derrick Halford Below: The two cars built by Patrick Harlow, The Almac Sabre (1997) and the AMX07 (2013) owned by Gavin Knight. Click to go back to Index 17 I awoke one morning with a very clear epiphany, crashing a motorcycle at speed on a racetrack was a short road to nowhere...Hmmm new project, follow the steps of my father and build a car...how hard can that be? There was lots to choose from, Lamborghini's, GT40's...$$$$$. Decided The photo's show my car (bottom), and my fathers car (above and left), that's me sitting behind the wheel, mid 60's I think. Dads car had a T100 triumph engine in the rear with a four speed box and electric start, all the body work was done by hand with a hammer and dolly. He used it as a daily driver for about 5 years. to start with a considerably simpler design, Lotus 7 type, still one of my favourites, a good place to start and learn about automotive design. At this point I decided that this car was going to be 18 Click to go back to Index relatively conservative, Escort diff with drums, Cortina uprights with standard discs, dual master cylinders with a balance bar. Where possible I have made as much as I can. All the brackets were hacksawed filed and bent by hand. The aluminium body work also undertaken by me, got to use my favourite tools Clecko's, the upholstery was a serious bit of work, definitely not a master of that trade...it was Click to go back to Index interesting learning about sewing machines. Once I had started the design process I had to commit to sourcing major parts for the project, then buying said parts to finish the design. In between design work, was a lot of hours reading about suspension and steering design principals. Once the design was finished, design approval was sought through the club and subsequently issued and stamped by LVVTA. The build was straight forward, the weld scrut took quite some time to get and once the car was driveable it was taken to Julian Cheer twice, once for an inspection, a short list of Items to remedy then back for the final inspection and registration. A remarkably easy process. Ensuring good engineering practice and adherence to the required specifications from the Hobby Car Manual is critical to a good result. The car has been on the road for a year and until recently not quite finished, it has taken a good deal of effort to get the last few items finished. The car drives very well, very neutral handling, it has bags of get up and go weighs in at 560 kg wet, cost around $12K. I am very pleased with the result. 19 This is an Email I received from my no3 son about a charging problem in the Trueno H i Dad. I have destroyed a 4 month old car battery (well motorbike battery), it over heated and expanded. I thought originally it was because I found it dead flat the other night, which turned out to be because the brake light switch had stuck on overnight (fixed now). I jump started it and went for a drive to charge it up, turn into a drive out to Titahi Bay, back over Haywards, through Lower Hutt, over to Wainui Hill, along Coast Road to the beach, turn around and came back via Ngauranga. Got home about 12pm to find that the battery was visibly warped. I thought it must have been because it should have been slow charged from flat, which is gay. But I swapped in the old battery to test it out and found that it is massively over charging, like 18v+ which makes the dash warning light come on. But 20 with the headlights on it draws enough power to drop the voltage just enough to stop the warning light. Which explains why I didn't see it on the long night drive. On previous drives there was no issue so the first thing I thought was that the Voltage Regulator in the alternator must have failed. So took one out of a spare alternator (which has a broken pulley, it was from that Gunmetal grey supercharged Corolla I had for a while). It was a perfect fit, it’s a PITA job to remove the alternator because it’s on the back of the engine meaning everything is in the way. Hours later, started it up and instantly getting 18v+. So thought that I'm just unlucky and it’s another dud voltage regulator. Luckily it turns out that Toyota uses a universal regulator on 4A alternators, even though there are many variations of alternator frame/mounts. Which meant that surely a 3rd voltage regulator will solve the problem. Nope still overcharging and now running rough. Click to go back to Index Much googling and everything says it has to be the voltage regulator. But I’ve tried 3 and I know 2 of them have been fine on other cars. Late last night I remove the alternator thinking I need to get it looked at and rebuilt ASAP else I will run out of time to run it in ready for retuning next Tuesday. It’s NEVER easy… Since it was off and on the bench I found that one of the spare alternators has the same housing but missing bits. I thought that maybe there is something wrong with the internals other than the regulator, I didn’t think so because Click to go back to Index everything points to the regulator (especially since it is happily producing power). Anyway, swapped good bits onto the other one and fitted it, by this time it was 11pm and Andrea was well asleep. Quickly started it up and it appears to be stable!!! I had to shut it off since Andrea was likely now awake and laser eyeing through the floor. Auto Electrician on Toyspeed reckons that the rotor must have shorted and the regulator can't control the voltage. About 8 hrs to get that sorted. I will test it out tonight and REALLY hope it is ok. 21 T his is a bit of a loose tale of two 5 speeds; some may even say “feature creep”. You see, I had wrecked a Mk5 2.3V6 Cortina auto for all the necessary components for my JBA Falcon replica and, after an embarrassing 7 years, was quite content with the direction it was taking. However, a year or so back, I got to thinking I needed to future proof my build. So with that in mind, I started to wonder about what I’d need if I replaced the auto box with something more manual. First thing, the pedal box needed to now incorporate a clutch pedal. No problem I thought, find a good Cortina pedal box and we’re done. Well, what a mission…..long story short, I managed to assemble a serviceable pedal box from as many different places as there are parts to a pedal box. On the up side as it turned out, I found that the MK5 pedal box would most likely have failed the scrut. I was talking to one of the guys at work about what I was trying to do and he told me of someone he knew who had two Sierra type 9 5 speeds. The thing was, he was selling them as a pair. Again, long story short; I bought them both. I sold one on Trade-me and got Cortina 4 speed gearbox 22 most of my money back. While all this buying and selling of type 9 gearboxes is going on I found a late model Ford Sierra up at pick-a-part complete with MT75 5 speed gearbox which I managed to get out without too much bother. Home again and it didn’t matter which way I tried to match either of these gearboxes up to the V6 engine they were going to be a night mare to fit. Anyway, after much soul searching and discussions had during a club garage tour, I decided the best way out was to replace the aging V6/auto combo with something a tad more modern and maybe with a few less cylinders. Such a great thing is the power of the internet. After much googling; keeping in mind I wanted to continue to use Euro Ford components, I found that in jolly ol’ England, they’ve found that UK Ford has retained the same bell housing bolt pattern in all their Euro built 4 cylinder overhead valve engines pretty much to current day. I also found that they’re repowering classic Fords with the twin cam Zetec engine from the Mondeo or late model Escort. Suffice to, I took the easy road with finding an engine and went straight to the Ford wrecker here in the Hutt. I bought an 1800 engine, wiring and ECU all out of a 1998 Escort. I chose this engine because the water pump runs the right Click to go back to Index Sierra 5 speed gearbox way and the flywheel is not the dual mass type and fits the bell housing. With what I had, the type 9 gearbox was going to the easier of the two to fit. Long story short, I had the flywheel redrilled for the Sierra clutch and, as the crank is pre-drilled, I fitted the Sierra pilot bearing. Now with the engine and gearbox mounted in the car, I turned my attention to how to get fuel into it. The intake manifold was a big plastic rams horn of a thing and quite frankly looked ugly as, not to mention interfering with the steering shaft. During my early googling, I’d read that some guys had fitted the engine with a 32/36 Weber, in fact there were even intake manifolds available. Great I thought – I’ll do that. So, long story short, I got a Weber and an intake manifold from a pre-cross flow engine through Trade-me. I made an adapter plate from a piece of 20mm thick aluminum plate which I’d had water jet cut to shape. The ignition has been a bit of a trick as the engine uses an Electronic distributor-less ignition system (EDIS). The EDIS module has enough firmware Click to go back to Index in it to run the engine from its limphome mode. Later on I’ll use a Mega Jolt controller which I’ve had modified to take a MAP sensor. In the mean time the engine starts and runs quite happily on the EDIS unit and it’s quite a buzz, to have an engine in the car after all this time, that lives… Picture of a 1998 Ford Escort Motor. Bibliography Gearbox pictures sourced from E-Bay Motor picture sourced from autopartsfair.com 23 Lim has always been a GT40 fan. So much so that he has been building a scratch built version for many years in Christchurch. During 2013 he had the opportunity to go to the Goodwood Revival festival in England. He does not believe there is such a thing as too many GT40s. All 41 GT40s at this show were the real McCoy More of these pictures can be viewed on the club website. Since 1960, Henry Ford II wanted to have a Ford race at Le Mans. After dealings with Ferrari fell through, Ford decided to produce his own car and began negotiations with Lola Cars. The agreement between the two called for a yearlong collaboration that included the sale of two Lola MK 6 chassis to Ford. Soon after Ford hired ex-Aston Martin team manager John Wyer to work with Ford Motor Co. engineer Roy Lunn on what was to become the Ford GT. 24 Click to go back to Index The original GT40 and MK1, designed by Lunn, was prepared at the specially established, Ford Advanced Vehicles in the UK. Abbey Panels constructed the advanced monocoque chassis and the drive train finally chosen was the 289 Ford V8 mated to a Coletti transaxle. During it’s history a variety of Ford engines and even a ZF transaxle were used. Click to go back to Index 25 Although they were not successful at LeMans in 64 or 65, their obvious potential led Ford to continue racing them and in 1966 Ford and the MKII made American racing history with a dominating one, two, and three finish over Ferrari at Le Mans. After Ford stopped racing privateer teams continued racing and winning with GT 40’s all over the world including two more LeMans events in 1998 and 1999 GT40 history from: www.gt40spf.com/gt40-history.aspx 26 Click to go back to Index O ne of the best things about the Car Show in October last year was something I hadn’t really considered. Sure, it was great to have so many interesting cars on one place and show them off to the public, but what I really enjoyed was meeting so many clever, generous, interesting, innovative and resourceful “can-do” people from all over the country. In this narcissistic age, the fact that so many people took the time, expense and effort to bring their cars from far afield made for a pretty special event. After the show, I was feeling pretty inspired and decided to tackle something big on my Matterati project. I had been a bit nervous about making the nosecone, as it would be a big job and easy for it to end up looking notquite-right. The nosecone sets the whole “expression” of the car, so I wanted it to be perfect. Also, I couldn’t really figure out the radiator dimensions without knowing how big the space for it would be. It was time to Grille opening shape and rear curve established with a wooden frame clamped to the chassis to locate them. Click to go back to Index have a crack at a nosecone. Initially, I thought I could get an Almac Clubsprint nosecone from Alex and chop it about to suit. By chance, it would have been pretty easy to make it fit, but the shape is just too reminiscent of a Lotus 7, which is not the look I’m going for. The best option was to start from scratch. I wanted to carry the curve of the dashboard forward to the nose, so various templates were made from cardboard and MDF until I was happy with the shape. With the help of Russell’s Shrinker/Stretcher, I made this shape out of an L-section piece of panel steel and clamped it to the chassis. This would form the back edge of the nosecone and would make the bonnet slope downwards from the scuttle at about 4 degrees, just clearing the intake plenum. From this, I made a simple wood frame to hold the metal hoop in place and provide something for the forward most part of the nosecone to attach to. My car is inspired by a car built in the states in the 1950’s with a distinctive bluff, gaping grille called the “Troy”. I found a low-angle, front-on photo of the Troy and traced the shape of the grille opening, scaled it up to the exact width I needed to suit my car and traced onto to a piece of plywood. To make the front lip, I used some 22mm flexible PVC plumbing tube and bent it around the plywood shape, screwing it in place. I packed the tube out from the ply at the bottom and a little more at the top to give it a slight “fish-mouth” shape. This was attached to the wooden frame, and all of a sudden, I had the basic outline of my nosecone. Initially, I 27 mounted the grille a bit high, but after some time spent moving it up and down and tilting it in a bit at the bottom, I got it looking “right”. Small changes made a big difference to the aesthetics of the car. Throughout my build, one thing I have found constantly useful is lengths of fibreglass rod (approx. 3.5mm in diameter) that are used as stiffeners in roman blinds and sold at places like Spotlight. They are stiff but flexible. When you bend them, they always springs back straight, unlike wire, which holds a bend. Old pantyhose stretched over the fibreglass rods and stapled in place. place with staples, pins and cuss-words. Over this, I put a couple of layers of fibreglass mat and resin, leaving a strong, stiff surface. The shape still needed some work and the part-tin of bog I had lying around at home disappeared quickly. I bought a 2-litre can from Bunnings and made short work of that. The 3-litre can I bought next didn’t last long Fibreglass rods create a smooth curve from the either. I suppose that’s one opening of the nosecone, back to the bonnet. An old way to turn money into curtain track mimics the bonnet line pretty-coloured cheesegratings on the garage floor. I drilled a series of opposing holes With further, more judicious around the front and rear edges of the applications of bog and more nosecone at equal intervals, then ran surfoming, the nosecone plug surface short lengths of fibreglass rod between and curves became smoother. the two. A final piece went At the time of writing, I am perpendicular to the others, from one continuing to bog and sand (and bog side of the nosecone to the other, and sand…) the plug to make it helping to hold the shorter lengths in smoother, as well as subtly tweaking alignment. On the underside of the the shape. Cardboard templates are chassis, I attached pieces of wood to used to ensure it is relatively locate the rear-most ends of the rods. symmetrical. The next step will be to My wife kindly donated a couple of add a flange to the rear edge of the retired pairs of pantyhose, which I cut nosecone, so a bonnet panel can sit up and stretched over the wood and flush with the nose. I also want to add fibreglass frame. These were held in an indicator mount. I’m hoping that 28 Click to go back to Index with enough patience, I can get the surface flat enough. Failing that, I may have to employ the services of a panelbeater for the finishing and painting. After that, I can take a mould, then make the final nosecone from that mould. If everything goes to plan, that will be the subject of a future article. I’m not claiming that this is the right way to make a nosecone. It certainly isn’t the cheapest, but it seems to have got me the desired result so far. In the mean time, my wife has signed me up for several weekends of home maintenance. The nosecone might have to wait a little bit longer. A single layer of fibreglass mat applied over the pantyhose and more fibreglass rods forming the shape of the underside of the nosecone. The front of the chassis is up on axle stands with the suspension arms removed for ease of access. A first (generous) application of bog. The nosecone ready to be moulded Click to go back to Index 29 L ate in January, I went up to transmission always reminds me of a Palmerston North to do a car boat, with the distinct burble from the swap of sorts. For several years I exhausts and apparent detachment of have had (like many club the engine revs from the wheels. The members) 2 or more cars. big "boy racer" exhausts are hugely Unfortunately, 2 cars and only one quieter since I made the flow nozzles single garage creates a space problem, for the back, but still give a nice sound. so one car was usually hidden away After a few hours of driving around, under a cover in a remote mostly in town, it was time to turn back carpark where I used to work. In early into a pumpkin. This time, with a new 2013 I moved my Fairlady up to Palmy nylon cover under the old one, and the and stored it under an oak tree, with a tarp on top = 3 covers. nylon cover and tarp to keep off the My intention was to get it back on leaves, rain, bird droppings etc. Soon the road before Christmas, but time after, the rego ran out and I decided to flies and it was not until late January de-register the car for 7 months over that it saw the light of day again- luckily the winter. November came around I had disconnected the battery, and I put the charged battery back in. I otherwise phantom loads will flatten it thought it might need to turn over for completely in 3-4 weeks, from a few seconds (as per the old experience. I decided to do a "swap", so carburetted cars I am used to), so was drove my Primera -which is a good, a bit surprised when it fired up competent car, but definitely not in the instantly, after 10 months off the road: sporting category- up to Palmy late one the wonders of modern fuel injection evening. The next day, the Fairlady was systems, without float bowls and running again (this time it took a few breather tubes! seconds to start) and I took the Primera Five minutes later I had it booked for one last trip to the Red Shed for a into the local Nissan agency and a few 12' x 20' (ie 3.66m x 6.1m) tarp and to hours later, after they had to fit new the supermarket. Parked up under the rear brake pads and skim the discs, it had a shiny new warrant of fitness. Eight months rego and with the tyre pressures tweaked (all needed a few extra psi), and I had a tidy, sweet-performing car again (I call it a semiclassic). One thing a 300ZX Fairlady does nicely is going around corners, probably something to do City Square: Most people who visit Palmerston North with the 4-wheel steering. either like the place or don't like it: there doesn't seem Also, the auto to be much of a middle ground. 30 Click to go back to Index oak tree with battery disconnected, I spent more than 1 1/2 hours quietly and carefully fitting 4 covers: the new and old nylon then the new and old blue tarps, to give best protection to the body and minimum weathering to the covers. Intention was to drive back to Lower Hutt fairly early next morning, but I went for a long-ish walk around sunrise then left things a bit late. With petrol and air added, I was reminded that the Fairlady is a bit hot to drive on a sunny day, even with the air conditioner on or windows down, as the windows are big and set up to trap the sun: a Nissan mobile glasshouse. So I found a shady park and spent most of the day in town. Having grown up there when I was young (younger!), I have since discovered that most people who visit Palmerston North either like the place or don't like it: there doesn't seem to be much of a middle ground. John Clees (of Monty Python fame) was there about 5 years ago and made some very uncomplimentary remarks about his experiences there. (No sense of humour or taste, perhaps?). Walking along Cuba street, I noticed a rather vintage-looking, Jaguar-looking dark green sports car half-hidden behind a bush, so crossed over the road for a closer look. Sure enough, it was a Swallow, with Constructors Car Club written on the rego card on the windscreen. After hanging around for a minute or 2, I was starting to walk away, when the owner turned up: Noel Cheetham. Talked for 10-15 minutes about various things, including the Swallow, then we headed off in our own directions. Swallow is a very goodlooking car, I said he should try to bring it down for the Skite Night in Feb. For the first time during the several years I have had it, the Fairlady is now Click to go back to Index Fitzherbert St. entrance to the city my "Daily Driver" car, instead of being the one you take out for the odd day or 2. There is no towbar so hopefully I won't be urgently needing to tow a trailer in the next few months. One thing to be a bit careful of inside, especially when getting in or out, is to not bang your head on the side of the cabin (latch for the removable T-roof sections is hard) or on the canoe in the centre of the roof (which holds the interior lights and is the main structure of the T roof, and is also hard). For years, I have been a dyed-in-thewool greenie (a bit milder in recent years) but now have high-powered vehicles only. Seems this is the easiest path to follow if you "go with the flow", buying other peoples previous pride and joy machines. They are good quality and very nice to have, if a bit thirsty on the gas. Now, to get on with that new garage I have been putting off. 31 I was one of a handful of CCC members who enjoyed the MG Car Club Driver Training Day. Many thanks to Club and Ron Robertson for the invite to this well run event. The weather was hot, 24o, cloudy, with intermittent earthquakes. Quite a contrast from the deluge of September 2013. I apologise for not having a story about the members and cars that were present. I was concentrating on giving the RSK a good work out and was either circulating or fixing things that broke. My son, Nick, and I drove the RSK for dozens of laps at good speed, with vigorous cornering. It passed its biggest test - there was no overheating despite the hot ambient conditions. I was worried, as the RSK only has a letterbox for a radiator opening and a full under-tray, so hot air has to flow out through the wheel arches. I believe I’m getting a payoff for my efforts to fully duct the radiator with guide vanes to help airflow. A heavier anti-roll bar and removal of 8mm wheel spacers has pretty well 32 cured the problem of the body rolling on to the front tyres discovered at its last outing. However, we broke the gear change cable again (out with the vice grips) and blew the intercooler hose three times at full boost. All easy fixes on the day and the majority of the time we used half boost with no problems. Track testing produced a list of fixes for certification - not terribly serious though: Fix the damn intercooler hose and add better cooling for the intercooler radiator which got too hot to touch. A fan? Raise the front ride height (currently 93mm) slightly to cure any hints of body rub - there was a tell tale on the right front tyre. This will also make the car more roadable. It’s currently a chore to load on to trailers and ramps, and speed humps will surely gut the sump. The VW front end is easy to adjust by fitting a PUMA ratchet adjuster and cranking the torsion bars by a couple of degrees. Free play in the steering box to be fine-tuned – it’s not centred properly. The speedo still doesn’t work. And I can now lock in the suspension Click to go back to Index mounting. The car tracked well and stuck corners like a limpet. I see there are three possible reason for its good behaviour: (a) I’d designed it right (has ha, very unlikely, reading about Colin Chapman hasn’t made me Colin Chapman!); OR (b) I’m very lucky (why not Lotto then?) ; OR (c) the truth, as Brian W said a while ago, is that as a rank amateur I just won’t have the feel in my bum to know what’s good or bad. The car sits low, on good wide tyres, has a mid-engine dynamic, and most Manfeild corners are banked. As a result, it handles, grips and corners better than any car I've ever driven. So I haven’t got a frame of reference to say whether any changes I make are good, bad or better. I can only say it’s better than the doughy family Mitsi. My sense is the car doesn’t have much understeer - it pulls into corners well and the steering weight loads up as the front wheels bite. There is a mild sense of the rear pulling the car around the corner which suggests it’s a bit over steery - logical with all that weight at the back. There were no issues on trailing throttle and it shrugged off the odd clumsy gear change rear wheel lockup. Floor the throttle on exit and the car Click to go back to Index makes like a gorilla, it just squats and goes. Acceleration is significant. I bravely took it out in a ‘third’ session. I was followed though pit lane by the wildest Skyline I’ve ever seen. It was in full time attack dress, with straked diffuser venturis, multi-element wing and fins over the roof. The maw of a grille looked like it wanted to eat my poor little RSK, which promptly blew an intercooler hose as a form of self protection. I returned to the pits dignity shredded There proved to be an interesting contrast in driving styles between me and my son. I'm slow in, power out. Nick goes in fast and relies on grip to get it round. I think this is the difference between those of us who grew up on rear wheel drive and the new front wheel drive generation. Poor Nick suffered with me asking him to slow down. He’s a very good driver with an eye for finding the right line. However, little did Nick know I’d lost my glasses pulling my goggles down and spend a hectic two laps trying to find them. I don't think I'll try flick over steer in this car like my old Escort - there's just too much grip. What made me feel like Ari Vatanen in the Escort safely at 30mph will happen in the RSK quickly at 70 – goodbye Ari, hello Charlie Chump. 33 T he CCC was represented at the Tasman Revival Taupo round of the NZ Sportscar Championship my myself, John Mines and Mark Galvin, with Dave Beazer lining up in his pretty S4 7 in another of the groups. on the 11th and 12th of January. It was my first outing in the Radical SR3 at this track. I've done plenty of laps around the short old track in my 7 and a Formula Challenge, but my only time around the long track has been in Iain Atkinson's 944 Targa car. It was quite a steep learning curve for me on Friday practise. The track is VERY different to Manfeild and Hampton Down with a lot less grip thanks to the pumice dust that blows onto the rack, not to mention the scoria that fills the traps trackside. A big thanks to Daryl Cooley and Peter Z. for his help on the Friday as I hunted for a setup that would work. I did get a huge number of laps in though; about twice what I would do over the Saturday and Sunday of the race weekend, so the TerraFX on full song. track was being learned. My data logger was proving extremely useful for feedback, which was important as I didn't have any similar performance cars on track to gauge myself against. John had some bad luck with a suspension failure that then broke his left drive shaft. Thanks fully a replacement was on the way to him for the next days' racing. Dave Beazer also had trouble with an ailing gearbox and took no further part in the weekend's on track entertainment. My best time on the practise day was 1:35.4. Thanks to ever slipperier track conditions over the weekend, that would stay as my fastest lap. Saturday was hot. No, make that HOT! The field of sportscars had halved overnight with a couple of drivers not arriving, some braking down and a further two moving to a slower event after seeing the super quick lap times the majority of the field was posting. To give you some idea, I was well inside both the Formula Ford and NZV8 records, and I'm midfield! The smaller field was a brace of Juno's, the TerraFX, a Radical SR3RS 1500 driven by newcomer to Sportscars, but extremely experienced race driver, Alistair Wootten, the Radical Clubsport, John Mines in JRM3 and myself. Sportscars all in a row 34 Click to go back to Index It's about to get interesting as the car to the left comes back onto the track. Lots of water was needed and some further car setup changes to help keep everything settled Nathan and Ian and arrived overnight to crew and Elton Goonan of Formula Challenge was on hand with some local knowledge. The car was sitting too high, so we dropped it before the first race. This didn't make any difference, but should be a big step forward once I get my rear defuser onto the car. There was only qualifying and one race, so not much tracktime, but the eight laps of the race felt pretty good under a clear blue sky. John had some more bad luck in this one when an oil line sprayed onto his exhaust. John dealt with this himself trackside, and was able to sort things out for the next day. Sunday was overcast and a bit drizzly, so everyone was making sure their wets were ready if called upon, but the rain stayed away. I was chasing Kevin Addington's Radical Cubsport powered by a turbo charged Kawasaki 1300 when he had a big moment and headed off track on the left before coming back on track almost driving into the side of me on the way through. That was close. The rest of the race was Click to go back to Index pretty OK with John Mine chasing me down hard after I ran wide on the first corner but I managed to hang on in front. Sunday had a sad note to it with the second visit to the track over the weekend for the local rescue helicopter following a nasty crash on the Saturday by a MG and Sunday for a historic Formula Ford driver that was taken out and turned turtle. It's sobering to see a fellow competitor badly hurt and it does bring reflection that what we choose to do is not without risk. The last race of the weekend was a handicap start. The feild was lead away by a 2000's era Formula Ford and a Formula Holden that were in our races under the Formula Libre umbrella. It's pretty weird feeling to pull up for a reverse grid start and see formula cars in front of you! I guess this gives a really good insight into just how fast the Sportscars have gotten in this country. The dominating Junos were starting from well back and John and I, on paper at least, were on with a chance of a 1-2 finish if we got on with it straight off the line, which we did. It's great being on track with John as I can be certain he 35 wont do anything crazy, plus his advice in invaluable. I'm not sure if he'll appreciate this, but seeing him in my mirrors, rather than zooming away from me was quite a moment. It makes me feel like I'm learning the craft slowly, but surely. Dean beached the black Juno, bringing out the safety car and compressing the field right up. The restart saw me passed by the quicker guys the first time we came to the back SR3 and JRM3 straight, leaving me following John sitting off on the infield for a second closely. I was determined not to brake time for a good finish a couple of laps until I had seen John throw out the later. The highlight had to be drafting anchors the next time down the long the Formula Holden down the long stretch. And almost followed John straights and driving underneath it into down the escape road when he went to the first corner. What a feeling! deep , and then passed Dean's Juno There's some in car video on my YouTube Channel youtube.com/ richard7k (race 2 1:20 in is the bit you want to see) and some pics available at http://tinyurl.com/ taupo-RK. The next stop on the sportscar calendar is Hampton Downs 1516 February, come and say hello if you are there! Thanks again to Nathan Head, Iain Atkinson, Daryl Cooley and Elton Goonan for your help over the weekend, and to Atomise Limited, UPS Power Solutions, JMR Storage and Wilford Motorsport for their support. 36 Click to go back to Index