CRIMP GAS PEX-AL PIPING SYSTEM

Transcription

CRIMP GAS
PEX-AL PIPING SYSTEM
Product Information
and Installation Manual
June 2012
Licence No. SMKP21859
DISCLAIMER
The information provided within this Product Information and
Installation Manual is designed as a guide only and is believed to be
accurate at the time of printing.
ELSON AUSTRALASIA PTY LTD and its employees take no
responsibility in regard to any specific installation.
Installation must always require supervision and consultation from
an appropriately Licenced Gas Fitter who has also successfully
completed the BUSH Crimp Gas PEX-AL Piping System Induction and
Training with an authorised ELSON AUSTRALASIA Pty Ltd Employee.
BUSH Crimp Gas System
Elson Australasia Pty Ltd proudly presents the BUSH Crimp Gas
PEX-AL Piping System. This now completes the range of PEX and PEX-AL
Plumbing Systems / Gas Piping System offered by Elson Australasia.
BUSH Pull On PEX System for Water Reticulation, 16 to 32mm.
BUSH Crimp On PEX System for Water Reticulation, 16 to 25mm.
BUSH Push On PEX System for Water Reticulation, 16 to 25mm.
All Three Systems For Water use the same BUSH PEX PN20 Pipe.
BUSH CRIMP GAS PEX-AL PIPING SYSTEM - Bush Crimp System for GAS,
16 to 63mm.
BUSH Crimp On PEX for WATER and BUSH CRIMP GAS PEX-AL Systems
use the same BUSH Crimp tools and gauges. Reaming / Calibrating tools
are specific to the BUSH Crimp Gas PEX-AL Piping System.
This brochure provides specifications and
installation information relevant to the
BUSH Crimp Gas PEX-AL Piping system.
The system comprises of Pipe, Fittings and Tooling.
BUSH Gas PEX-AL pipe is manufactured as a composite pipe
consisting of an inner and outer layer of cross linked polyethylene
which is permanently adhered to a central core of Aluminium. The pipe
is manufactured under Strict Quality controls to Australian Standards
AS4176 / ATS5200.478 under Licence SMKP 21859.
BUSH Crimp Gas fittings are a solid brass double crimp fitting with
double “O” ring secondary seal and stainless steel crimp sleeves.
The fittings are manufactured under Strict Quality controls to
Australian Standard AS4176 under licence SMKP 21859.
BUSH CRIMP Tooling comprises of both Manual Tooling for 16mm,
20mm, 25mm and Battery tooling from 16mm to 63mm. All tooling
used should be verified before use to ensure suitability for BUSH Crimp
systems. BUSH Crimp Gauges and BUSH PEX-AL Reaming / Calibrating
tools are essential requirements for use during the installation procedure
as detailed in this Manual.
All products are fully warranted for a period of 25 years when installed
as a Proprietary Gas System in accordance with AS5601.1:2010 and
this BUSH Crimp Gas PEX-AL Piping System Installation
Manual by a Licenced Gas Fitter using all Pipe and Fittings with Licence
Number SMKP 21859 only, and the approved tooling.
IMPORTANT NOTE
ELSON AUSTRALASIA aims to ensure all BUSH Branded products
are manufactured and installed in accordance with all applicable
Australian Standards and requirements. Installation of the BUSH
Crimp Gas PEX-AL Piping System MUST only be carried out by a
Licenced Gas Fitter.
The Licenced Gas Fitter must also have successfully completed the
BUSH Crimp Gas PEX-AL Piping System Induction and Training
Module. Installation must be in accordance with the Gas Installation
Australian Standards AS5601.1:2010 and any other relevant and
applicable local authority codes which may take precedence. The
Installer must also use the installation guidelines set out in this
manual. Installation must only ever involve the use of the approved
system of BUSH Gas PEX-AL pipe and fittings with Licence SMKP
21859 and Approved tooling. The Design of any Gas piping system
must safely supply an adequate flow and velocity of gas to every
appliance at the required pressure. Please consult the Sizing tables
in this Manual and the calculation process and procedures as defined
in AS5601.1:2010 to ensure conformance and suitability of this
system prior to installation.
ELSON AUSTRALASIA Pty Ltd will log records of Licenced Gas
Fitters who have successfully completed Induction and Training.
These records if required can be accessed by Technical Regulators
on verification if confirmation is required for training. Refer
AS5601.1:2010 4.5.2.2 with regards to this application.
Application for verification of completion of BUSH Crimp Gas PEX-AL
Piping System Training should be sent to the email address below
requesting the name of the person requiring verification. ELSON
AUSTRALASIA will then reply confirming or denying training and
supply the training date, Personal details will not be supplied.
Email: [email protected]
BUSH Crimp Gas PEX-AL Piping System is required and detailed in
this manual for installation conformance to AS5601.1:2010.
If you require a copy of this standard it can be purchased from the
following Website:
http://infostore.saiglobal.com/store/details.aspx?productid=1444313
If you require further assistance with purchasing this standard
please contact our office by phone (02) 9625 7899 or by email
[email protected]
FEATURES AND BENEFITS OF
BUSH CRIMP GAS SYSTEM INCLUDE:
• Manufactured, distributed and supported by Elson
• 2 5 Year product Warranty when installed according to detailed
requirements.
• P roduct manufactured by Elson to relevant Australian Standards by
our ISO 9001 approved manufacturing facility with all Watermark
Certification by SAI Global.
• B USH Crimp Gas PEX-AL Piping System is a cost effective alternative
to other Gas systems.
• BUSH Crimp Gas PEX-AL Piping System is fast and easy to install.
• B USH hand crimping tools can be used for both BUSH Crimp Water
PEX and BUSH Crimp Gas PEX-AL Piping Systems applications.
• Light weight – easy to handle & install
• Smooth inner core reduces pressure losses
• Low levels of thermal conductivity and expansion
• Strong impact resistance
• Comprehensive size range 16mm – 63mm diameter
• Double “O” ring is the internationally preferred system.
• Long entry stainless steel crimp sleeve.
• Double crimp seal.
• F our easy to see witness holes to confirm full engagement of fitting
onto pipe.
• Y ellow retaining ring signifies “Gas” and also locates Battery tool
Jaws.
• German manufactured Battery Tools available in two sizes.
Contents
Technical Information.................................8
1. BUSH Crimp Gas PEX-AL Pipe................8
2. BUSH Crimp Gas Fittings.......................9
3. BUSH Tooling......................................14
Warranty.................................................15
BUSH Crimp Gas Tool Inspection ............16
BUSH Crimp Gas Jointing Procedure........17
FAQ......................................................18
Sizing Tables for Natural Gas...................20
Sizing Tables for LPG...............................23
Fittings....................................................24
Pipe ......................................................34
Tools and Accessories .............................35
7
Technical Information
Technical
Information
BUSH Crimp Gas is a complete Gas
Plumbing system comprising of a multi-layer
composite PE-Xb/al-PE-Xb (PEX-AL) pipe, a
comprehensive range of Brass crimp fittings
from 16mm to 63mm and tooling options in
both manual and Battery operation complete
with reaming / calibrating tools and crimp
gauges to ensure tool performance.
1. BUSH Crimp Gas PEX-AL Pipe
BUSH Crimp Gas composite pipe is
manufactured from an inner and outer wall of
crossed linked polyethylene material which is
bonded on both sides with a middle layer of
aluminium. The Pipe is yellow in colour and
is clearly marked at 1m intervals detailing
Brand, Type, Size, Class, Standard and Licence
Number. The pipe has been tested and
approved in accordance with the Australian
Standard AS4176 / ATS 5200 under Licence
number SMKP 21859 for gas Installation only
using BUSH Crimp Gas fittings with the same
corresponding Licence number.
88
BUSH Crimp Gas fittings are manufactured to
a very high standard from a solid brass forged
process. Fittings have long engagement dual
“O” ring Barbs with a Stainless Steel Crimp ring
and a yellow plastic retainer with 4 engagement
sighting holes. All fittings have stamped detail
into their Stainless Steel Crimp Rings clearly
showing Brand, Size, Class, Standard and
Licence Number. Identification Stamping also
appears on the brass fitting where possible or it
will display the letters EL. In addition all BUSH
Crimp Gas Stainless Steel sleeves are identified
with a yellow dot. BUSH Crimp Gas fittings
have been tested and approved in accordance
with the Australian Standard AS4176 under
licence number SMKP 21859 for gas
Installation only, using BUSH PEX-AL Gas Pipe
with the same corresponding Licence number.
2. BUSH Crimp Gas fittings
99
Pipe & Fitting Protection and Care
during Handling and Installation:
BUSH Crimp Gas PEX-AL pipe and fittings must be
protected from damage through all stages of the
process from transport to storage and installation in
accordance with AS5601.1:2010. Provision for pipe
and fitting protection therefore includes but is not
limited to the following:
• care must be taken to keep pipe free of grit, dirt,
dust and foreign matter.
• care must be taken to ensure fittings are free of
grit, dirt, dust and foreign matter and the yellow
retainer is securely seated onto the fitting with the
stainless steel crimp ring and dual “O” rings are
seated correctly.
• Pipe must be protected from physical damage
including cuts, abrasion, dents, kinks, tears, holes,
etc.
• Pipe must be protected from long term or
permanent U.V. exposure.
• Pipe and fittings must be protected from excessive
heat or burning, (refer to maximum operating
temperature detailed in Pipe specification section),
chemical / solvent attack, animal or rodent attack,
machinery damage, other external threats, etc.
• Chemical or corrosive environments.
1. Pipe needs to be protected.
2.Fittings must be wrapped and protected.
This includes all underground installations for
all fittings.
• Pipe support and clipping; both vertically and
horizontally to ensure conformance for vibration,
excessive tension, torsion or compressive stresses
on fittings and pipe. Refer to pipe specification
Chart for spacing.
10
• Pipe Expansion and contraction needs to be
accommodated during installation to allow for
movement due to thermal Linear expansion.
Failure to do so may exceed torsional pullout
allowances on fittings resulting in a leak. Refer to
Pipe specification Chart for the Thermal Expansion
co-efficient.
• Pipe penetrations through timber and steel frames
and concrete sections need to conform and may
require protection using grommets, fire collars,
sleeving or wrapping. Holes, notches and cutouts
must be accurately drilled “in-line” to allow
movement for any expansion or contraction of the
pipe and fitting so engagements are not exposed to
excessive stress. Refer to Pipe specification Chart for
timber frame cut out limitations.
• Pipe Bending; BUSH Crimp Gas PEX-AL pipe is
flexible but requires care when bending to avoid
kinks, cracks or other permanent deformation that
may restrict flow or put undue pressure on joints.
If the pipe is kinked, bent or damaged in any way
it must be cut out and replaced. BUSH Crimp Gas
elbows are recommended for tight bends and
larger pipe sizes above 32mm. Refer to the Pipe
specification Chart for minimum bending radius
and tools for bending.
• Connecting Barbs; when soldering connecting
barbs, (male or female) first remove/dismantle the
yellow plastic retainer ring, stainless crimp ring and
two “O” rings, then, solder the brass connecting
barbs – allow to cool before assembly. When
assembling the fitting, ensure the yellow plastic
retainer ring, the two “O” rings and the stainless
steel sleeve are installed correctly. (Refer to picture
on Page 9 of this brochure for assembly detail)
11
12
Timber Joists
Refer AS5601.1:2010
Timber Frame Plates and Studs
75mm wide timber – maximum cut-out, notch, drill diameter of 19mm
100mm wide timber – maximum cut-out, notch, drill diameter of 25mm.
0.26
80 Deg C
70 kpa
Max Operating temperature
Max Operating Pressure
70 kpa
80 Deg C
0.26
5m
5m
Straight Length metres
Coefficient of Linear (UOM) Thermal
Expansion in mm per meter of pipe for
every 10Deg C Temperature variation
60mm
100mm
25, 50 & 100
50mm
Min Bending Radius with
Bending Spring
1.25m
SMKP 21859
AS4176/ATS 5200
500
Yellow
20
20mm
Nom O.D.
25, 50 & 100
80mm
Min Bending Radius by hand
Coil Sizes metres
1.0m
SMKP 21859
Maximum Supported
distance – Clipping
AS4176/ATS 5200
Licence
500
Standard
Yellow
Class
16
16mm
Nom O.D.
Colour
Nominal O.D. (mm)
BUSH
Crimp Gas
70 kpa
80 Deg C
0.26
5m
25 & 50
110mm
-
1.5m
SMKP 21859
AS4176/ATS 5200
500
Yellow
25
25mm
Nom O.D.
70 kpa
80 Deg C
0.26
5m
25 & 50
150mm
-
2.0m
SMKP 21859
AS4176/ATS 5200
500
Yellow
32
32mm
Nom O.D.
70 kpa
80 Deg C
0.26
5m
-
-
-
2.0m
SMKP 21859
AS4176/ATS 5200
500
Yellow
40
40mm
Nom O.D.
70 kpa
80 Deg C
0.26
5m
-
-
-
2.0m
SMKP 21859
AS4176/ATS 5200
500
Yellow
50
50mm
Nom O.D.
70 kpa
80 Deg C
0.26
5m
-
-
-
2.0m
SMKP 21859
AS4176/ ATS 5200
500
Yellow
63
63mm
Nom O.D.
Pipe Specifications & Data Sheet:
Underground installation of BUSH Crimp Gas PEX-AL
Pipe must be in accordance with AS5601.1:2010. The
following points should be noted and referenced for
conformance to the standard:• Piping beneath a building and in the ground is
allowed with NO joints.
• Piping embedded in Concrete is allowed with NO
joints, maximum pressure 70kpa
• Underground installation should include the provision
for a Trace Wire and Marker Tape to be installed to
assist in pipe detection.
• Underground installation should comply with standard
for quality of bedding and backfill.
• Underground installation must comply with the
required standards for minimum buried depth.
• Underground Installation must comply with the
required standard for termination to Metallic risers.
• Underground Installation must comply with the
required separation standard for Consumer Gas
Piping.
• BUSH Crimp Gas Fittings must be wrapped and
protected using suitable and verified processes for all
in ground installations and corrosive environments.
Underground Pipe installation:
System Testing:
Pipe and joint system testing must be carried out in
accordance with the standard AS5601.1:2010 and
any other relevant and applicable local authority
codes prior to burying or concealing the BUSH Crimp
Gas PEX-AL Piping system. It is the responsibility of the
Licenced Installer to ensure that all joints and fittings
are inspected, checked and tested for leaks to ensure
safety and compliance.
Proprietary Gas System Identification:
BUSH Crimp Gas PEX-AL Piping system has an
identification Tag as part of its Product Range
and must be permanently attached adjacent to
the gas meter or LP Gas cylinder to identify the
system installed on every installation as detailed in
AS5601.1:2010. Do not attach this signage plate to
any gas cylinder or other movable object.
13
Provision for Pipe Reversion:
As detailed in AS5601.1:2010, in certain installations
in some building types it is mandatory for the
installation of reversion fittings to allow for Proprietary
Gas Piping systems like BUSH Crimp Gas to be
extended or additions made for future application.
A Reversion Fitting allows for the connection of a
Proprietary system to be adapted to a standard
Thread or Copper tube. The BUSH Crimp Gas
PEX-AL Piping system Product Range includes the
three variants of Reversion fittings as detailed in the
standard.
3. BUSH Crimp Gas Tools
BUSH Crimp Gas Tools are specifically designed
to be used with the BUSH Crimp Gas PEX-AL
Pipe and Fittings System and must not be used
with other systems. BUSH Crimp Gas Tools are
manufactured to precise specifications and require:
• Care during operation and confirmation that
each completed crimp joint is crimped correctly.
The use of the BUSH Crimp Gauge is required
to confirm crimp conformance.
• Regular maintenance and cleaning after use to
avoid dirt, dust, grit or moisture damaging the
tool.
• Recognition of the jointing guide procedures
and safety recommendations within this Manual
and the Handbook Instructions of the approved
BUSH Crimp battery tool kit.
The specific and approved BUSH Crimp Gas PEX-AL
Reaming / Calibrating tool is an essential requirement
to round and deburr every squarely cut pipe end prior
to insertion into the crimp fitting.
Use the BUSH crimp gauge on each crimped joint to
ensure the joint has been sufficiently crimped.
14
BUSH Crimp Gas PEX-AL Piping System carries
a 25 year warranty when the system is installed
by a Licenced Gas Fitter in accordance with AS
5601.1:2010 and any other relevant and applicable
local authority codes which may take precedence and
established installation practices.
The Licenced Gas Fitter must also have successfully
completed the BUSH Crimp Gas PEX-AL Piping
System Induction and Training. The Installer must use
the installation guidelines set out in this manual and
the Induction Training. Installation must only ever
involve the use of the same approved system of BUSH
Crimp Gas PEX-AL pipe and fittings with licence
SMKP21859 and approved tooling.
Warranty
Compliance with Australian Standards
BUSH Crimp Gas PEX-AL Piping System is licensed by
SAI Global to Australian Standards and complies with
Australian Standards AS4176 (Licence 21859).
15
Jointing Procedure
Tool
Inspection
A. Tool Inspection:
Manual Tools: Ensure all tooling is in good
working order, proper operational condition
and approved for use with BUSH Gas fittings.
Visually inspect and ensure that the jaws align
and have NO gap when the crimp tool is fully
compressed and closed. The jaws must be
clean and undamaged – free of any defects or debris. If a gap is visible between
the jaws then the tool must be adjusted, (see Tool Adjustment section and follow the
instructions).
Warning: An incompatible tool, incorrectly adjusted tool or damaged jaws may
result in joint failure, tool damage, or both. It will also void your warranty!
Manual Tool Adjustment: The tool will require adjustment if the jaws do not
fully close when compressed OR if the crimp gauge does not pass easily over both
indentations in the stainless steel sleeve after the crimping process. If this occurs, then
follow the procedure below and re-test the tool to ensure adjustment is correct.
1. Loosen LH and/or RH “Back Nuts” with Spanner.
2. Turn LH and/or RH “Adjustment Dials”, one increment at a time.
3. Tighten LH and/or RH “Back Nuts” with Spanner.
4. Do the jaws fully close? No – repeat 1 – 3, Yes – go to 5.
5. Crimp a joint then check with the Crimp Gauge, until the Gauge passes easily over
both indentations in the stainless steel sleeve
b. Battery Tools:
There are two Battery Tool options for
BUSH Crimp Gas.
Small Tool- MAP 1 - 16mm - 32mm
Large Tool- UAP 1 - 16mm - 63mm.
1.Before using the battery tool it is essential that
the user reads and recognises the instructions
contained in the manual included with every
tool. Make sure you are aware of the operating
features and functions.
2.Ensure that the correct Jaws are used to match the tool, the BUSH Crimp Gas PEX-AL
Piping System and the pipe and fitting diameters.
3.Inspect and test all Tools and Jaws to ensure they are functioning properly and show
no defects or deformities.
4.Visually inspect all Tools and Jaws to ensure they are clean, dry, free of dust, dirt, grit.
5. Regularly check crimped joints by passing the Crimp Gauge over both indentations in the stainless steel sleeve to ensure proper crimping function.
6. As soon as you detect a slowing of the crimping speed you must recharge the battery.
7.If a crimping process has been interrupted you must either crimp a second time or cut-off the fitting and section of pipe. Check with the crimp gauge to test.
8.If the Crimp tool does not fully compress or reach full pressure, release the trigger, actuate the retract slide, check tool and then re-crimp joint and check with crimp
gauge to ensure conformance.
16
1. Make a clean cut using the BUSH Crimp Gas Pipe Cutters. Ensure that, the pipe is cut
squarely and the surface of the pipe is undamaged (i.e. there are no scores, cuts or
scratches on the surface of the pipe).
2. Round and deburr the end of the pipe by inserting the BUSH
Crimp Gas PEX-AL Reaming / Calibrating tool– ensure it is
size matched to suit the pipe diameter. Insert the Reaming
/ Calibrating tool fully into the pipe using a twisting action
then rotate 2-3 full turns or until it moves freely within the pipe.
Visually check and remove any swathe for a clean end.
3.、Visually inspect the inside of
Jointing Procedure
Jointing
Procedure
the fitting to ensure it is free of any dirt or grit.
4.、Push the BUSH Crimp Gas PEX-AL pipe slowly into the
BUSH Crimp Gas fitting and within the stainless steel
sleeve until the pipe is fully inserted and visible through
the four witness holes. Confirm the pipe is visible
through ALL witness openings.
5.FOR MANUAL / HAND CRIMP TOOLING:
Centralise the BUSH Hand Crimping Tool so the jaws
are aligned over the stainless steel sleeve. The jaws
should butt-up against the yellow retainer ring but
NOT over it. Slowly close the lever handles, close the
jaws and compress the joint.
FOR BATTERY TOOLS:
When using a BUSH Battery Crimping Tool you
must align the outer edge of the jaws over the
yellow retainer ring which locates the jaws correctly
– then compress.
6.、Check each joint has been compressed correctly by using the BUSH crimp gauge. If the
BUSH gauge’s corresponding size easily passes over both crimp indentations made in the
stainless sleeve, then the joint is properly crimped.
If the crimp gauge does not pass easily over both indentations in the stainless steel sleeve,
then the crimping tool requires adjustment, (Refer to: Tool Adjustment Section).
After adjustment, re-crimp the joint then re-check with the crimp gauge. Repeat process
until correct.
7.、When soldering connecting barbs, (male or female) solder the brass connecting barbs
first then allow cooling before assembly. When assembling the fitting, ensure the plastic
retainer ring, the two “O” rings and the stainless steel sleeve are installed correctly.
(Refer to picture on Page 9 of this brochure for assembly detail)
8. Pressure test the complete installation in accordance with AS5601.1:2010 and any other
local and applicable laws and/or regulations.
Important: This system must be installed by a licenced Gas
Fitter in accordance with AS 5601.1.2010 AND THIS PROCEDURE,
using BUSH CRIMP Gas PEX-AL pipe, BUSH CRIMP GAS fittings
and approved tools, otherwise warranty will be void.
17
frequently asked questions
faq
i)
Is there anything I need to do before using
a Manual crimp Tool?
yes – follow all of these important steps below:
• Ensure that the tool is compatible with BUSH CRIMP
GAS PEX-AL Pipe and BUSH Crimp Gas Fittings.
• Ensure the tool is in good working order
• Ensure that the jaws align and have no gap when
closed
• Ensure that the jaws are clean, free of defects and
debris
• Refer to the Jointing Procedure in this manual for
correct method
ii) If the jaws of the Manual Tool do not align
when closed what must I do?
•A
djust the jaws and test until the jaws align and have
no gap. Follow the process described in the section,
“jointing procedures – Tool adjustment”
iii) Is there anything I need to do before using
the approved battery crimp Tool?
yes – follow all of these important steps below:
• Ensure that the tool is compatible with BUSH CRIMP
GAS PEX-AL Pipe and BUSH Crimp Gas Fittings.
• Read and recognise the instructions contained in the
manual
• Ensure the correct jaws match the tool, the pipe and
the fittings
• Inspect the tool to ensure it functions properly
• Inspect the jaws to ensure they’re clean, dry, free of
dirt
iv) If the battery Tool does not fully compress
what should I do?
• Release the trigger and jaws by actuating the retract
slide
•R
echarge the battery or replace with charged battery
• Crimp the joint a second time and check with the
crimp gauge
v)
Do I need to inspect the pipe end prior
to crimping?
18
es, always inspect the pipe and ensure it is cut
y
square, has been “rounded & deburred”, has no
rough edges and the internal and external pipe is
undamaged prior to crimping.
es - this is a requirement for every joint – ensure that
y
the reaming/calibrating tool suits BUSH Crimp Gas
Pex-AL pipe
vii) D
o I need to inspect the crimp fitting prior
to every crimp joint?
yes - you should visually inspect each fitting to ensure
it is free of any dirt and grit, has both “O” rings intact,
the stainless crimp sleeve is properly located and all
parts are undamaged – clean/ replace/discard as
required.
viii) H
ow can I tell if the pipe has been pushed
into the fitting properly?
• Inspect the fitting to ensure the pipe is visible through
all 4 witness openings
ix)
Do I need to check every crimp joint has
been compressed properly?
es - you should check every crimp joint has been
y
compressed properly by testing with the crimp gauge
x)
Is there a procedure to follow when
soldering connecting barbs?
• Dismantle the fitting prior to heating and brazing
•A
llow to cool fully before assembly
• Ensure the yellow plastic retainer rings, two “O”
rings and stainless steel sleeve are installed correctly
– refer to picture assembly detail on page 9 of this
brochure.
frequently asked questions
vi)
Do I need to “round and deburr” the pipe
prior to every crimp joint?
xi)
What are the requirements for installing
the BUSH Crimp Gas system?
• Must only be installed by a licenced Gas Fitter
• Must be installed in accordance with
AS 5601.1:2010
• Must be installed using the BUSH Crimp Gas PEX-AL
Piping system procedures
• Must be installed using BUSH Crimp Gas PEX-AL
pipe, BUSH Crimp Gas fittings and tools, licence
sMKp21859
19
The following gas pipe sizing tables were calculated using the method
described in AS/NZS 5601.1:2010.
NOTE: Allowance for fittings has been incorporated into the table listed below which is
equivalent to a 50% increase of the length of the pipe. This method is detailed in the
Standard, AS/NZS 5601.1:2010 Appendix F section F1.3.
PIPE SIZING TABLE 1 – Flow rates in units of MJ/h
Pressure drop of 0.075 kPa
for supply pressure of 1.1 kPa on Natural Gas
Length of straight pipe m
Nom diam.
(DN)
Pipe Sizing Tables
PIPE SIZING - natural Gas
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
4
6
8
63
150
268
591
982
1873
4163
20
18
43
77
170
283
539
1198
44
103
184
406
675
1287
2861
25
16
38
68
151
251
478
1062
35
83
148
326
542
1034
2298
30
15
35
62
136
227
433
962
30
71
127
279
464
885
1967
35
13
32
57
126
209
398
885
10
27
63
112
247
411
784
1743
40
13
30
53
117
194
370
823
12
24
57
102
224
373
710
1579
45
12
28
50
110
182
348
772
14
22
52
94
206
343
654
1453
50
11
26
47
104
172
328
730
16
21
49
87
192
319
608
1352
55
11
25
45
98
164
312
693
18
19
46
82
180
299
570
1268
60
10
24
43
94
156
297
661
Nom diam.
(DN)
16
20
25
32
40
50
63
16
20
25
32
40
50
63
20
2
4
6
8
85
194
351
760
1308
2445
5440
20
24
56
101
219
376
704
1565
58
133
241
523
899
1680
3739
25
22
49
90
194
334
624
1387
47
107
194
420
722
1350
3003
30
20
45
81
176
302
565
1257
40
92
166
359
618
1155
2570
35
18
41
75
162
278
520
1156
10
36
81
147
318
548
1024
2278
40
17
38
69
150
259
484
1076
12
32
74
133
288
496
928
2064
45
16
36
65
141
243
454
1009
14
30
68
123
265
456
853
1899
50
15
34
62
133
229
429
954
16
28
63
114
247
425
794
1766
55
14
32
58
127
218
407
906
18
26
59
107
232
398
745
1657
60
13
31
56
121
208
388
864
Nom diam.
(DN)
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
131
298
520
1072
2138
3657
7768
20
38
86
150
308
615
1052
2235
4
6
8
90
205
357
737
1469
2514
5339
25
33
76
133
273
545
933
1981
72
164
287
592
1180
2019
4287
30
30
69
120
248
494
845
1795
62
141
246
506
1010
1728
3669
35
28
63
110
228
454
777
1651
10
55
125
218
449
895
1531
3252
40
26
59
103
212
423
723
1536
12
50
113
197
407
811
1387
2947
45
24
55
96
199
397
679
1441
14
46
104
181
374
746
1276
2711
50
23
52
91
188
375
641
1362
16
43
97
169
348
694
1187
2522
55
22
50
87
178
356
609
1293
18
40
91
158
327
651
1114
2366
60
21
47
83
170
339
581
1234
Pipe Sizing Tables
Nom diam.
(DN)
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
238
528
953
1955
3564
6706
13839
20
69
152
274
563
1026
1930
3982
4
164
363
655
1344
2450
4609
9511
25
61
135
243
499
909
1710
3529
6
131
292
526
1079
1967
3701
7638
30
55
122
220
452
824
1550
3198
8
112
250
450
924
1684
3168
6537
35
51
112
203
416
758
1426
2942
10
100
221
399
819
1492
2807
5794
40
47
104
188
387
705
1326
2737
12
90
200
361
742
1352
2544
5250
45
44
98
177
363
661
1244
2568
14
83
184
333
682
1244
2340
4830
50
42
93
167
343
625
1175
2426
16
77
172
309
635
1157
2177
4493
55
40
88
159
325
593
1116
2304
18
73
161
290
596
1086
2043
4216
60
38
84
151
311
566
1065
2198
21
Nom diam.
(DN)
Pipe Sizing Tables
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
4
6
342
235
189
756
520
417
1408
968
777
2796 1922 1543
5154 3542 2844
9789 6728 5403
21132 14524 11664
20
25
30
98
87
79
218
193
175
405
359
325
805
713
646
1483 1314 1191
2817 2496 2262
6081 5388 4883
8
162
357
665
1321
2434
4624
9982
35
73
161
299
594
1096
2081
4492
10
143
317
589
1171
2158
4098
8847
40
68
150
278
553
1019
1936
4179
12
130
287
534
1061
1955
3713
8015
45
64
140
261
519
956
1816
3920
14
119
264
491
976
1798
3416
7374
50
60
133
247
490
903
1716
3704
16
111
246
457
908
1673
3178
6861
55
57
126
234
465
858
1630
3519
18
104
230
429
852
1570
2982
6437
60
54
120
224
444
818
1555
3357
Further Pipe Sizing information is available to a calculated run length of
pipe to 320 metres in all pipe diameters in Tables 1 – 7.
22
Nom diam.
(DN)
for supply pressure of 2.75 kPa on Propane
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
209
475
831
1713
3415
5843
12412
20
60
137
239
493
983
1681
3572
4
144
327
571
1177
2347
4016
8531
25
53
121
212
437
871
1490
3165
6
116
262
458
945
1885
3225
6851
30
48
110
192
396
789
1350
2868
8
99
225
392
809
1613
2760
5863
35
45
101
177
364
726
1242
2639
10
88
199
348
717
1430
2446
5197
40
41
94
164
339
675
1156
2455
12
79
180
315
650
1296
2217
4708
45
39
88
154
318
634
1084
2303
14
73
166
290
598
1192
2039
4332
50
37
83
146
300
599
1024
2176
16
68
154
270
556
1109
1897
4030
55
35
79
138
285
569
973
2066
18
64
145
253
522
1040
1780
3781
60
33
76
132
272
542
928
1971
Pipe Sizing Tables
PIPE SIZING - PROPANE Gas
Nom diam.
(DN)
Pressure drop of 10 kPa
for supply pressure of 70 kPa on Propane
16
20
25
32
40
50
63
16
20
25
32
40
50
63
2
1316
2860
5298
10549
20054
37882
77194
20
380
818
1520
3058
5547
10784
22146
4
906
1962
3639
7267
13620
25953
53008
25
337
725
1347
2713
4897
9548
19622
6
8
10
12
14
16
18
728
623
553
501
461
429
403
1574 1346 1193 1080
993
924
866
2920 2499 2214 2006 1845 1716 1610
5843 5006 4440 4025 3705 3448 3237
10862 9250 8167 7377 6769 6282 5883
20802 17780 15741 14251 13101 12180 11422
42545 36400 32251 29215 26872 24995 23448
30
35
40
45
50
55
60
306
281
262
246
232
221
210
656
604
561
527
497
472
450
1220 1122 1044
979
925
878
838
2459 2264 2107 1977 1869 1775 1694
4423 4059 3767 3527 3326 3154 3004
8644 7946 7388 6928 6541 6210 5922
17775 16349 15207 14266 13474 12795 12206
23
Fittings
Product
Listing
NO.1 STRAIGHT COUPLING
Code
Description
29000
No.1 Straight Coupling 16mm
29002
29004
29006
29007
29008
29009
NO.1R REDUCING COUPLING
24
Code
Description
29020
No.1R Reducing Coupling
20 x 16mm
29022
25 x 16mm
29024
25 x 20mm
29025
32 x 20mm
29026
32 x 25mm
29028
40 x 20mm
29030
40 x 25mm
29032
40 x 32mm
29034
50 x 25mm
Code
Description
29036
50 x 32mm
29037
50 x 40mm
29038
63 x 40mm
29039
63 x 50mm
Fittings
NO.1R REDUCING COUPLING cont’d
NO.2 STRAIGHT FEMALE CONNECTOR
Code
Description
29060
No.2 Straight Connector
16mm x 15mm FI
29061
16mm x 20mm FI
29062
20mm x 15mm FI
29064
20mm x 20mm FI
29065
25mm x 15mm FI
29066
25mm x 20mm FI
29070
25mm x 25mm FI
29071
32mm x 32mm FI
29072
32mm x 25mm FI
29073
40mm x 25mm FI
29074
40mm x 32mm FI
29076
50mm x 40mm FI
29078
63mm x 25mm FI
29079
63mm x 50mm FI
25
25
Fittings
26
NO.3 STRAIGHT MALE CONNECTOR
Code
Description
29040
16mm x 15mm MI
29042
20mm x 15mm MI
29044
20mm x 20mm MI
29046
25mm x 20mm MI
29048
20mm x 25mm MI
29050
25mm x 25mm MI
29052
25mm x 15mm MI
29054
32mm x 20mm MI
29056
32mm x 25mm MI
29058
16mm x 20mm MI
29059
32mm x 32mm MI
29013
40mm x 25mm MI
29014
40mm x 32mm MI
29015
40mm x 40mm MI
29016
50mm x 40mm MI
29017
50mm x 50mm MI
29018
63mm x 32mm MI
29019
63mm x 50mm MI
Code
Description
29080
No.12 Elbow 16mm
29082
No.12 Elbow 20mm
29084
No.12 Elbow 25mm
29086
No.12 Elbow 32mm
29085
No.12 Elbow 40mm
29087
No.12 Elbow 50mm
29089
No.12 Elbow 63mm
Code
Description
29088
No.12R Elbow 20mm x 16mm
29090
29092
29094
29095
29097
29098
29099
Code
Description
29105
45° Elbow 40mm x 40mm
29106
29107
Code
Description
29400
No.13 Elbow
16mm x 15mm MI
29402
No.13 Elbow
20mm x 15mm MI
29404
No.13 Elbow
20mm x 20mm MI
29406
No.13 Elbow
25mm x 20mm MI
29408
No.13 Elbow
25mm x 25mm MI
Fittings
NO.12 ELBOW
NO.12R ELBOW
45° ELBOW
NO.13 MALE ELBOW
27
Fittings
NO.13 MALE ELBOW cont’d
Code
Description
29410
No.13 Elbow 32mm x
25mmMI
29412
No.13 Elbow
40mm x 25mm MI
29419
No.13 Elbow
63mm x 50mm MI
NO.14 FEMALE ELBOW
Code
Description
29420
No.14 Elbow 16mm x 15mm FI
29421
29422
29424
29425
29426
29427
29432
29434
NO.15 LUGGED FEMALE ELBOW
Code
Description
29120
No.15BP Elbow
16mm x 15mm FI
29122
No.15BP Elbow
20mm x 20mm FI
29123
No.15BP Elbow
20mm x 15mm FI
NO.19 LUGGED MALE ELBOW
28
Code
Description
29140
No.19bp Elbow
16mm x 15mm MI 65mm Long
29142
No.19bp Elbow
29145
No.19bp Elbow
29148
No.19bp Elbow
29154
No.19bp Elbow
29158
No.19bp Elbow
NO.25
REDUCED
CENTRE TEE
Code
Description
29160
No.24 Tee 16mm
29162
No.24 Tee 20mm
29164
No.24 Tee 25mm
29166
No.24 Tee 32mm
29167
No.24 Tee 40mm
29168
No.24 Tee 50mm
29169
No.24 Tee 63mm
Code
Description
29180
No.25 Tee Reduced Centre
20x20x16mm (16mm Centre)
29182
29188
29392
29394
29190
29480
29481
29482
29483
29484
29485
29486
29488
29489
Fittings
NO.24 TEE
29
Fittings
NO.26 REDUCED END TEE
Code
Description
29186
No.26 Tee Reduced End
29194
No.26 Tee Reduced End
NO.27 REDUCED CENTRE & END TEE
Code
Description
29184
No.27 Tee Reduced
Centre+End 20x16x16mm
(16mm Centre)
29384
No.27 Tee Reduced
(20mm Centre)
29386
No.27 Tee Reduced
(25mm Centre)
29494
No.27 Tee Reduced
(32mm Centre)
UNEQUAL REDUCED CENTRE & END TEE
30
Code
Description
29496
Tee Unequal Red Centre+End
29497
Tee Unequal Red Centre+End
Code
Description
29600
Tee Female 16mm x 16mm x
15mm FI (15mm FI Centre)
29602
29604
29606
29608
29610
29612
29614
29616
29618
29619
Code
Description
29260
No.61 Stopper 16mm
29262
No.61 Stopper 20mm
29264
No.61 Stopper 25mm
29266
No.61 Stopper 32mm
29268
No.61 Stopper 40mm
Fittings
FEMALE TEE
NO.61 STOPPER
NO.62 STRAIGHT TAP CONNECTOR
Code
Description
29240
No.62 Straight Tap Connector
Cone 16mm x 15mm FI Nut
29242
No.62 Straight Tap Connector
Cone 20mm x 20mm FI Nut
31
Fittings
FLARED COMPRESSION UNION
Code
Description
29220
Flared Compression Union
16mm x 15mm Fl
29222
20mm x 20mm Fl
29224
25mm x 25mm FL
CONNECTING BARB FEMALE
Code
Description
29440
Connecting Barb Female
16mm x 15mm OD
29442
20mm x 20mm OD
29444
25mm x 25mm OD
29443
25mm x 20mm OD
29445
32mm x 32mm OD
29446
40mm x 40mm OD
29447
50mm x 50mm OD
CONNECTING BARB MALE
32
Code
Description
29450
Connecting Barb Male
16mm x 15mm CU
29452
20mm x 20mm CU
29454
25mm x 25mm CU
Code
Description
29470
Loose Nut Connector Elbow
Male 25mm x 25mm MI
Fittings
LOOSE NUT CONNECTOR ELBOW MALE
REVERSION UNION
Code
Description
29500
Reversion Union 16mm
29502
29504
29506
29508
29510
29512
Code
Description
29520
Reversion Piece 16mm CU
Tube 300mm 29522
Reversion Piece 20mm CU
Tube 300mm Code
Description
29530
Installation ID Tag Bush Crimp
Gas System
REVERSION PIECE
INSTALLTION ID TAG
33
Piping
GAS PIPE STRAIGHT
GAS PIPE COIL
Code
Description
29700
PEX/AL/PEX PIPE 5m Length
16mm
29702
20mm
29704
25mm
29706
32mm
29780
40mm
29782
50mm
29784
63mm
Code
Description
29710
PEX/AL/PEX PIPE 100m Coil
16mm
29717
16mm
29707
16mm
29712
20mm
29718
20mm
29708
20mm
29714
25mm
29709
25mm
29715
32mm
29716
32mm
SLEEVE CORRUGATED COIL
34
Code
Description
23727
Sleeve Pipe Corrugated 16mm
23725
23726
Code
Description
29930
Cutter PEXAL PIPE 16-32mm
29932
Cutter PEXAL PIPE 40-63mm
CALIBRATing/REAMING tool
Code
Description
29970
Calibrating Tool BUSH Gas
16-25mm
29972
32-40mm
29974
50mm
29976
63mm
Code
Description
29950
Spring Bending Internal 16mm
29952
29954
29956
29960
Spring Bending External 16mm
29962
29964
Tools & Accessories
PIPE CUTTER
BENDING SPRING
CRIMP GAUGE
Code
Description
39981
BUSH Crimp Gauge
16, 20, 25mm
29982
BUSH Crimp Gauge
32,40mm
29984
BUSH Crimp Gauge
50,63mm
35
Tools & Accessories
HAND CRIMPING TOOL
Code
Description
39911
Hand Crimping Tool MKII BUSH
16mm
39913
20mm
39915
25mm
jaw insert for hand crimping tool
Code
Description
39921
Jaw Insert Hand Crimping Tool
MKII BUSH 16mm
39923
MKII BUSH 20mm
39925
MKII BUSH 25mm
JAW BATTERY CRIMP TOOL
Code
Description
29904
Jaw Battery Crimp Tool H/D
BUSH 16mm MAP1 SBM16ELS
29905
29906
29907
Code
Description
29909
Carrying Case Plastic For Jaw
Set BUSH MAP1 KKPB1632N
CARRYING CASE
36
Code
Description
29927
Battery Charger 230V for
MAP1 & UAP2 Tool LG4F
Code
Description
29928
Battery 2AH NI-MH for MAP1
Tool RAM2
29929
Battery 3AH NI-MH for UAP2
Tool RAM3
BATTERY
Tools & Accessories
BATTERY CHARGER
BATTERY OPERATED CRIMPING TOOL
Code
Description
39930
Tool Crimp Kit Batt. H/D Bush
W/Jaw 16-25mm MAP1ELS
NOTE: Suits up to 32mm Jaw
NOT part of kit - supplied separately.
29910
Tool Crimp Kit Batt. 16-63mm
Bush W/Jaw 16-32mm ONLY
UAP2ELSS4
NOTE: Suits up to 63mm Jaw
40, 50 & 63mm NOT part of kit supplied separately.
JAW KIT
Code
Description
29912
Jaw Kit Batt. Crimp Tool
BUSH UAP2ELS 40,50,63mm
UW63ELSKS3
37
Notes
38
Notes
39
Elson Australasia Pty Ltd
Abn 45 059 613 991
Acn 059 613 991
P.O. Box 3217
Mount Druitt Village Nsw 2770
Tel: (02) 9625 7899
Fax: (02) 9625 7855
Web: www.bushpex.com
Email: [email protected]
National Distribution Centre
38 Eddie Road, Minchinbury
New South Wales 2770
Australia
Distributed by
Disclaimer: All care has been taken to ensure the information provided in this brochure is
accurate and reliable but it must be treated as being of a general nature only. Products in
this brochure may change as ELSON is committed to continuous product improvement. Elson
provides no guarantee nor accepts responsibility for information contained in this brochure.
22772 www.newleafdesign.com.au
Sales and service all over Australia

CRIMP GAS PEX-AL PIPING SYSTEM

Transcription

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