TCS-202 LMM
Transcription
TCS-202 LMM
SECTIONS - 400 TCS SOUFFLEUSE / SNOWBLOWER 01 - GARANTIE - WARRANTY 02 - PIÈCES DE RECHANGE / SPARE PARTS 03 - CONSEILS DE SÉCURITÉ / SAFETY ADVISE 04 - PIÈCES / PARTS 05 - OPÉRATION & ENTRETIEN / OPERATION & MAINTENANCE 06 - MANUELS DE SERVICE / SERVICE MANUAL TCS-202 LMM MANUEL DU CLIENT OWNER’S MANUAL LIVRE BOOK C.P. 60. ST-Valérien de Milton, Québec Canada JOH 2BO Téléphone: (450) 549-2411 Fax: (450) 549-2410 Site web: www.tenco.ca 20080304 405800002-EN REV. AC # SÉRIE DE L’ÉQUIPEMENT EQUIPMENT SERIAL # COVER 202 PAGES 5 7 11 15 16 17 19 21 22 25 26 28 30 33 36 40 42 44 48 52 53 54 55 56 58 59 60 62 64 66 68 73 76 78 80 81 82 83 85 86 89 91 93 95 96 97 99 100 102 104 106 108 111 113 115 117 123 124 125 126 128 145 177 209 INDEX OWNER'S MANUAL TCS-202 LMM DESCRIPTION WARRANTY REGISTRATION CERTIFICATE WARRANTY POLICY PRE-DELIVERY INSPECTION TCS-202 SPARE PARTS TCS-202 SPARE FILTERS SAFETY PRECAUTIONS PARTS MANUAL SECTIONS BLOWER FRAME ASS'Y CHAIN TIGHTENER ARRANGMENT SIDE CUTTER & WEAR KIT SIDE CUTTER 110" EXTENSION (OPTION) SIDE CUTTER 114" EXTENSION (OPTION) TRUCK PROTECTOR SIDEWALK SKATE BUMPER KIT FOR GUARD RAILS FIXED CHUTE Ø17 TELESCOPIC CHUTE ø17" X 20" (OPTION) TELESCOPIC CHUTE "TRIMAY" ø17" X 20" (OPTION) TELESCOPIC TUBE ø17 X 20" CHUTE ø17" CHUTE ø17" "TRIMAY" (OPTION) CHUTE CHAIN ø17" ø38" IMPELLER CASING KIT IMPELLER CHAIN ø38" AUGER TIMING AUGER ASSEMBLY ø20" TC-202LM STANDARD STEERING VANES KIT (OPTION) TC-202LM BOXED STEERING VANES KIT (OPTION) 63/91 USG FUEL TANK KIT RIGHT ANGLE GEAR BOX 2:1 CHAIN CASE CHAIN CASE LUBRICATION SYSTEM INPUT BOX CHAIN CASE ROLLER CHAIN TC-202LM AUGER CHAIN 2 BATTERY HANGER KIT 50W HALOGEN LIGHT KIT (OPTION) CHUTE LIGHT SET REMOTE CONTROL BOX CAT C7 ENGINE SET BLOC ENGINE PARTS KIT FUEL PIPING TCS-202 EXHAUST KIT CAT C7 TCS-202 EXHAUST KIT CAT C7 TCS-202, RESIDENTIAL MUFFLER (OPTION) TCS-202 AIR COOLER SET AIR INTAKE CAT C7 KIT ASS'Y OF HYDRAULIC FITTINGS ASS'Y OF HYDRAULIC HOSES CATERPILLAR CONTROL BOX ELECTRICAL BOX MOUNTING ELECTRICAL TERMINAL MOUNTING ELECT. DIAG. 2 BOXES CAT C-7 TCS-202 HOOD KIT HOOD FRAME ASSY MAINTENANCE MANUAL MAINTENANCE CHECK SNOWBLOWER STORAGE LUBRICANT, TYPE & QUANTITY REDUCER LUBRICATION "POWER VIEW" MANUAL "SPICER UNIVERSAL JOINTS" MANUAL "TWIN DISC" CARE AND OPERATION MANUAL C-7 ENGINE TROUBLESHOOTING CODE REF./ DESSIN 410 21 0007 410 30 0003 / 4 / 5 410 30 0010 410 30 0015 410300029 / 30 / 31 410300032 / 33 / 34 / 35 410 30 0016 415 30 0005 415 30 0003 415 30 0019 415 21 0001 415 21 0003 415 22 0022 415 22 0010 420 30 0003 420 22 0002 VIS202MA 430 30 0003 430 30 0007 435 30 0003 440 22 0008 445 22 0028 445 30 0006 450 21 0017 445 22 0030 450 22 0005 465 30 0004 465 30 0011 465300015 465 30 0012 901 30 0020 904 22 0017 905 30 0012 906 30 0028 907 30 0013 909 30 0070 909 30 0071 912 22 0063 912 35 0018REF01 912 79 0001 912 35 0018 933 30 0008 933 22 0022 ANNEXE (17 PAGES) ANNEXE (34 PAGES) ANNEXE (32 PAGES) ANNEXE (4 PAGES) WARRANTY REGISTRATION CERTIFICATE TENCO PRODUCT In order to qualify for Tenco Machinery (CDN) Ltd Warranty, this certificate must be completely filled in a legible manner, signed and returned to Tenco Machinery (CDN) Ltd office within 30 days of delivery, of the unit. UNIT INFO Description: __________________________________________________ Serial # : _____________________________________________________ Model # : ____________________________________________________ Dealer Purchase Order #:________________________________________ DEALER INFO Name : ______________________________________________________ Prov. / State : _________________________________________________ Account number: ______________________________________________ PDI tech. signature :____________________________________________ PURCHASER INFO Name : ______________________________________________________ Address: _____________________________________________________ City : _______________________________________________________ Prov. / State :______________ Country:: ______________ Postal / Zip Code:__________________ Phone number : ( _______ ) - ________ - ______________ Unit hrs / Mileage : ____________________________________________ Delivery date ( In service ) : ________ - ________- ___________ Day Extended warranty: yes ______ Month no ______ Year Term:____________ Customer signature : ___________________________________________ 5 6 POLICY WARRANTY 2007-2008 TENCO MANUFACTURING WARRANTY ● Tenco Machinery (CDN) Ltd’s objective is to insure that all owners obtain maximum reliability and performance from their snow removal equipment. • Tenco Machinery (CDN) Ltd warrants its new products (when properly assembled, adjusted, maintained and operated) to be free of defects in material and workmanship for the applicable warranty period. • Under any circonstances paint will be warranty for more than one (1) year againts defects in material and workmanship • Tenco Machinery (CDN) Ltd’s obligation under this warranty is limited to repairing or replacing F.O.B. Tenco Machinery (CDN) Ltd’s factory any part or parts which are reported defective, given all details by the Tenco Machinery (CDN) Ltd authorised dealer or person, within 30 days from date of failure. In no event will Tenco Machinery (CDN) Ltd assume any responsibility for consequential damages to material of any nature or source resulting from defects in materials or parts which are not manufactured by Tenco Machinery (CDN) Ltd (truck, pick-up truck, loader, etc). • Transportation costs are the responsibility of the owner, at the owner's expense, to transport the equipment to the service shop of an authorised Tenco Machinery (CDN) Ltd dealer or alternatively to reimburse the dealer for any travel or transportation expense involved in fulfilling this warranty.. • Anytime there is a metal structure or weld problem, photos have to be taken and attached to the warranty claim. • Tenco Machinery (CDN) Ltd reserves the right to make changes or make improvements at any time without notice or obligation. • All warranty claims must be submitted to Tenco Machinery (CDN) Ltd’s office within 30 days after repairs have been completed. Any warranty claim submitted after 60 days have no priority and will be processed as time permits. 2007-10-16 7 WARRANTY COVERAGE • Warranty starts on day of delivery to the owner. • Warranty is void unless the warranty registration certificate has been completed and returned to Tenco Machinery (CDN) Ltd’s office within 30 days of delivery. • All other warranties mentioned in the sales contract will be honoured. WARRANTY RUNAWAY SWEEPER • Complete unit: 1 year parts & labour WARRANTY ONE-WAY, PLOW, WING, UNDERBODY • Complete unit: 1 year parts & labour WARRANTY 12M & U-COM-BO BODY • Complete unit: 1 year parts & labour WARRANTY HOPPER SPREADER • Complete unit: 1 year parts & labour WARRANTY SELF-PROPELLED SNOWBLOWER • Complete unit: 1 year parts & labour WARRANTY DETACHABLE SNOWBLOWER • Complete unit: 1 year parts & labour WARRANTY BUCHER EQUIPMENT • Complete unit: 1 year parts & labour WARRANTY GILETTA EQUIPMENT • Complete unit: 1 year parts & labour EXPIRATION • Warranty expiration will be based on years or hours whichever occurs first. 2007-10-16 8 EXCLUSIONS AND/OR DEVIATIONS FORM OF THE WARRANTY • Limitation of Liability The total liability of Tenco Machinery (CDN) Ltd under the Agreement for breach of warranty, or for any other breach of the Agreement or for any claim related to goods furnished by Tenco Machinery (CDN) Ltd under the Agreement, shall in no event exceed the amount paid to Tenco Machinery (CDN) Ltd by owner hereunder. • In no event shall the owner be entitled to recover for incidental, special or consequential damages such as, but not limited to, loss of contract, loss of profits or revenue, other commercial losses, inconvenience or cost of rental or replacement equipment. • The limitation of damages and disclaimer of incidental and consequential damages contained in this paragraph shall apply to all causes of action whatsoever asserted against Tenco Machinery (CDN) Ltd pertaining to the performance or non-performance of the goods (or services) or of Tenco Machinery (CDN) Ltd obligations under the Agreement. • Normal wear, repair and maintenance not related to defects. The expressed warranty does not cover wear of components, and is conditional upon the products being properly assembled, adjusted, and operated under normal working conditions. This warranty does not cover conditions resulting from misuse, negligence, use of parts or accessories not approved by Tenco Machinery (CDN) Ltd, unauthorised alterations, accident or lack of performance of required maintenance. Replacement of maintenance items such as filters, spark plugs, belts, hoses, etc. is not covered. • Engines, Batteries, Hydraulic Components, Tires, Etc. These items are covered directly by their respective manufacturers’ warranties and not by Tenco Machinery (CDN) Ltd. Claims will be adjusted in accordance with the manufacturer’s warranty. • The terms of this warranty are subject to Provincial and or State Law. Tenco Machinery (CDN) Ltd reserves the right to make changes in accordance with the Act at any time without notification. 2007-10-16 9 OWNER'S OBLIGATION • Pre-Delivery Inspection. The dealer is required to complete the pre-delivery checklist, from the Tenco Operator's Manual before filling out the Warranty Registration Certificate; the customer is required to receive a copy of the pre-delivery checklist. • Warranty Registration. The owner and the dealer must complete the Owner Warranty Registration Certificate at the time of delivery and submit it to Tenco Machinery (CDN) Ltd’s office within thirty (30) days of the date of delivery to register the new equipment under Tenco Machinery (CDN) Ltd Warranty Policy. • Warranty will be voided if unit is not registered with Tenco Machinery (CDN) Ltd! • Warranty will be voided if no serial number plate is found on the unit. • Warranty Transportation Costs. It is the responsibility of the owner, at the owner's expense, to transport the equipment to the service shop of an authorised Tenco Machinery (CDN) Ltd dealer or alternately to reimburse the dealer for any travel or transportation expense involved in fulfilling this warranty. • Maintenance Service. The operator's manual furnished to you with the equipment at the time of delivery contains important maintenance and service information. You should read the manual carefully and follow all maintenance and service recommendations. Doing so will result in greater satisfaction with your equipment and help to avoid service and warranty problems. Please remember that failures due to improper maintenance, adjustment or operation of your equipment are not covered by warranty. • The limitation of damages and disclaimer of incidental and consequential damages contained in these paragraphs shall apply to all causes of action whatsoever asserted against Tenco Machinery (CDN) Ltd pertaining to the performance or non-performance of the goods (or service) or of Tenco Machinery (CDN) Ltd obligations under the Agreement. • All damages on units or parts observed at time of delivery should be claimed directly to the carrier. Tenco Machinery (CDN) Ltd can’t be held responsible for any damage occuring during transport. 2007-10-16 10 TCS-202LMM SNOW BLOWER PRE - DELIVERY INSPECTION CHECK / ADJUST AS REQUIRED. Inspection time for these checks IS NOT REIMBURSABLE as warranty. Shipping damage claims must be made with carrier. Shortage must be reported within 30 days from date of reception. Repairs that are determined to be necessary due to defects in material or workmanship are reimbursable under warranty. INITIAL INSPECTION F Check equipment against customer order including options and serial number. CHECK LIST All applicable items listed below must be checked. Do this inspection immediately before delivery to the customer. The technician should check each item in space provided. FLUID LEVELS F Engine oil level. F Engine coolant. F Hydraulic oil tank level. F Primary chain case. F Secondary chain case. F Right angle gearbox. F Impeller housing worm gear. 11 CHECK ALL GREASE POINTS F Engine clutch. (3) F Primary drive line. (3) F Primary chain case adjustment housing. (1) F Secondary drive line. (3) F Right angle gearbox input bearing. (1) F Impeller housing. (5) F Impeller housing rotation assembly. (1) F Augers bearing. (4) F Engine hood hinges. (2) CHECK POINTS F Chute installation. F Remove muffler transport lock. F Chain tension impeller housing. F Engine belts tension. F Engine block heater. F Hydraulic tank heater. F Batteries heater. F Check hydraulic system, cooling system, and fuel system to insure that all hoses, steel lines, filters, and fittings are free of leakage and check clamp tension. F Check routing of hydraulic hoses near rotating points. 12 F Verify that electric harnesses, are clear and have slack in and around rotating points. F Primary shear bolts plates. (Check for rust) F Auger shear bolts plates. (Check for rust) F Impeller shear bolts plates. (Check for rust) F Check that all grounds connected to the chassis are cover with white grease. F Female and male coupler matched OPERATIONAL CHECKS F Engine oil pressure. F Engine RPM. F Cooling liquid temperature. F Battery volts meter. F Fuel gage. F Engine emergency stop. F Lighting system. F Engine air filter restriction indicator. F Hydraulically clutch engagement. F Over 1000 RPM clutch un-engagement. F Hydraulic steering vanes. F Hydraulic impeller housing rotation. F Hydraulic chute extension. 13 F Hydraulic chute rotation. I hereby certify that the above inspections / delivery instructions have been completed for the following TCS-202 Snowblower. Serial Number: _____________________________________ Dealer: ____________________________________________ Technician: ________________________________________ 14 TC-202 LM SPARE PARTS PIÈCES DE RECHANGE TC-202 LM PARTS NUMBER NUMÉRO DE PIÈCES QUANTITY QUANTITÉ 410190072 410190074 410190073 410190075 4 4 6 6 Center skate Carbide center skate Side skate Carbide side skate Patin du centre Patin du centre au carbure Patin de coté Patin de coté au carbure 211280133 2355 2 12 Scraper blade Bolt for scraper blade Couteau Boulon à charrue pour couteau 420200058 5 3/8" impeller blade Pelle carrée 3/8" 450180003 101300002 4 1 ø 5mm hardened bushing ø 5mm shear bolts kit Douille trempée ø5mm Ens. boulons de sécurité ø5mm 450180002 101300003 4 1 ø 6mm hardened bushing ø 6mm shear bolts kit Douille trempée ø 6mm Ens. boulons de sécurité ø 6mm 415220010 1 ø 17" chute chain Chaîne de chute ø17" 102280011 102280013 1 X 10' 1 80-1 roller chain 80-1 connecting link Chaîne à rouleaux 80-1 Maille d'accouplement 80-1 102280008-138,75 102280005 1 X 11,56' 1 100-1 roller chain 100-1 connecting link Chaîne à rouleaux 100-1 Maille d'accouplement 100-1 102280034 102280006 1 1 80-3 roller chain 80-3 connecting link Chaîne à rouleaux 80-3 Maille d'accouplement 80-3 425200001 425200016 1 1 TC-202 open flight auger TC-202 full flight auger Vis ouverte TC-202 Vis pleine TC-202 425190009 28 Ice Cutter for auger Couteau à glace pour vis DESCRIPTION F:\LIVRES DE PIÈCES_PARTS BOOKS\MASTERS_FAMILLES_PAGES & SECTIONS\400-SOUFFLEUSES\05-TENCO DÉTACHABLE\MANUELS\Pièces de rechange TC-202LM Bilingue.doc 15 TC-202 LM SPARE FILTERS FILTRES DE RECHANGE TC-202 LM PARTS NUMBER NUMÉRO DE PIÈCES QUANTITY QUANTITÉ 101586 101585 1 1 Filtre à air primaire Filtre à air secondaire Primary air filter Secondary air filter 127281031 127281256 1 1 Filtre à huile hydraulique Filtre à huile hydraulique, boîte intermédiaire Hydraulic oil filter Hydraulic oil filter, chaincase oil 101594 1 Filtre à huile, moteur Engine oil filter 7-3265080 1 101595 1 Filtre à diesel primaire & sépartateur d’eau Filtre à diesel secondaire Primary fuel filter & water separator Secondary fuel filter DESCRIPTION F:\LIVRES DE PIÈCES_PARTS BOOKS\MASTERS_FAMILLES_PAGES & SECTIONS\400-SOUFFLEUSES\05-TENCO DÉTACHABLE\MANUELS\Filtres de rechange TC-202LM Bilingue.doc 16 Safety precautions A good operator must be cautious, most accidents can be avoided if some safety precautions are taken. Before operating the snowblower, it is important that the controls and instruction contained in this manual are fully understood. Read this manual carefully and familiarise yourself with all the controls before attempting to operate the snowblower. Working with unfamiliar equipment may be a source of dissatisfaction. Learn and apply all the rules established in the prevention program. Adopt a preventive driving towards circulation when operating the snowblower. Do not bypass the safety starter switch. Consult your Tenco dealer if your safety starter control device is not operating correctly. Stop carrier unit engine and apply parking brake before dismounting. Always drive the loader at speeds compatible with safety, specially when operating over rough ground, crossing ditches, slopes or when turning. Maintain the snowblower in perfect condition, your safety depends on it. Never clean or adjust snowblower while engine is running. Never wear loose clothing while standing near snowblower in motion. Do not run snowblower engine in a closed building without adequate ventilation as exhaust fumes are dangerous. Do not allow open flame near fuel tank or battery to avoid fire or explosion. Ensure that correct lubricating oils are used. Always keep radiator filled with good and clean water / antifreeze mix. Always make sure that there are no dust, rubbish or ice on the radiator’s fins. Always stop engine before refuelling. In a raised position, never perform work under snowblower without an adequate support between snowblower head and ground. Extreme precautions should be taken for people liable to approach snowblower in motion. Always ensure that there is adequate clearance (18" minimum) between snowblower head and ground when travelling on road. 17 Major damages can occur to snowblower if it should hit an obstruction while circulating. Always adjust snowblower drive chains to their recommended tension. Always keep impeller, blades and augers in good condition for a superior performance. Always use snowblower controls with care when loading trucks or when operating in residential areas. Do not use the steering vanes to push trucks or other. Always use shear bolts specified by the manufacturer so as to not damage body and all mobiles parts. N.B. : A wrong safety bolt grade automatically cancels all snowblower warranty. Always slowly remove radiator cap to check coolant level. It is recommended to top coolant level when engine is cold and stopped. The installation of a fire extinguisher and first aid kit in cab is a good precaution. Always disconnect battery ground cable when proceeding to engine repairs or adjustments. This will prevent accidental engine starting or electrical fire sparks. This will also prevent an accidental start of the engine. The snowblower must be operated only by responsible and qualified operators. It is very important for each operator to report any trouble on his snowblower. 18 SOUFFLEUSE TCS-202LMM SNOWBLOWER MANUEL DE PIÈCES PARTS MANUAL 22 22 23 24 25 26 27 28 29 30 31 NOTES 32 5 4 3 2 5 1 OPTION 5 4 3 2 1 ITEM TITRE: 2445 2150 2152 410190704 410200120 CODE 9 1 8 1 1 QTÉ NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG PLAQUE PROTECTRICE UHMW PROTECTEUR CAMION DESCRIPTION FRANÇAISE PROTECTEUR CAMION STD TITLE: NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG UHMW PROTECTION PLATE TRUCK PROTECTION ENGLISH DESCRIPTION TRUCK PROTECTOR STANDARD PAGE: REVISION 410300030 1 / 1 33 - 4 5 2 1 5 3 OPTION 5 4 3 2 1 ITEM TITRE: 2445 2150 2152 410190704 410200119 CODE 9 1 8 1 1 QTÉ NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG PLAQUE PROTECTRICE UHMW PROT. ÉLARGI CAMION 110" DESCRIPTION FRANÇAISE PROTECTEUR DE CAMION 110" TITLE: NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG UHMW PROTECTION PLATE ENLARGED TRUCK PROT. 110" ENGLISH DESCRIPTION TRUCK PROTECTOR 110" PAGE: REVISION 410300029 1 / 1 34 - 4 5 3 5 2 1 5 4 3 2 1 ITEM TITRE: 2445 2150 2152 410190704 410200122 CODE 9 1 8 1 1 QTÉ NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG PLAQUE PROTECTRICE UHMW PROT. ÉLARGI CAMION 114" DESCRIPTION FRANÇAISE PROTECTEUR DE CAMION 114" TITLE: NLN 1/2-NC HB 1/2-NC X 1 1/2 LG HB 1/2-NC X 2 LG UHMW PROTECTION PLATE ENLARGED TRUCK PROT. 114" ENGLISH DESCRIPTION TRUCK PROTECTOR 114" PAGE: REVISION 410300031 1 / 1 35 - 2 4 3 5 1 5 4 3 2 1 ITEM TITRE: 9659 2171 2170 410190072 410200118 CODE 2 2 2 1 1 QTÉ OPTION LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG PATIN CENTRAL TC-172/202 ESPACEUR PATIN LAT. 110" DESCRIPTION FRANÇAISE PATIN DE TROTTOIR 110" TITLE: LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG CENTER SKATE TC-172/202 LATERAL SKATE SPACER 110" ENGLISH DESCRIPTION SIDEWALK SKATE 110" PAGE: REVISION 410300034 1 / 1 36 - 1 2 4 3 5 OPTION 5 4 3 2 1 ITEM TITRE: 9659 2171 2170 410190074 410200118 CODE 2 2 2 1 1 QTÉ LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG PATIN CENTRE CARB 172/202 ESPACEUR PATIN LAT. 110" DESCRIPTION FRANÇAISE PATIN DE TROTTOIR 110 CAR TITLE: LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG CENTER CARB SKATE 172/202 LATERAL SKATE SPACER 110" ENGLISH DESCRIPTION SIDEWALK CARB SKATE 110 PAGE: REVISION 410300032 1 / 1 37 - 2 4 3 5 1 5 4 3 2 1 ITEM TITRE: 9659 2171 2170 410190072 410200121 CODE OPTION 2 2 2 1 1 QTÉ LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG PATIN CENTRAL TC-172/202 ESPACEUR PATIN LAT. 114" DESCRIPTION FRANÇAISE PATIN DE TROTTOIR 114" TITLE: LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG CENTER SKATE TC-172/202 LATERAL SKATE SPACER 114" ENGLISH DESCRIPTION SIDEWALK SKATE 114" PAGE: REVISION 410300035 1 / 1 38 - 1 2 4 3 5 OPTION 5 4 3 2 1 ITEM TITRE: 9659 2171 2170 410190074 410200121 CODE 2 2 2 1 1 QTÉ LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG PATIN CENTRE CARB 172/202 ESPACEUR PATIN LAT. 114" DESCRIPTION FRANÇAISE PATIN DE TROTTOIR 114 CAR TITLE: LOW 5/8 HB 5/8-NC X 1 3/4 LG HB 5/8-NC X 1 1/2 LG CENTER CARB SKATE 172/202 LATERAL SKATE SPACER 114" ENGLISH DESCRIPTION SIDEWALK CARB SKATE 114 PAGE: REVISION 410300033 1 / 1 39 - 40 41 42 43 44 45 46 NOTES 47 48 49 50 NOTES 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 NOTES 66 67 6,563 RÉF. NOTE 4 13 3,125 RÉF. 0,006 0,004 (NOTE 6) 23 A A 27 24 28 COUPE A-A ECHELLE 1 / 10 4 7 21 18 19 26 25 3 19 NOTE 6 22 9 20 12 8 NOTE 1 11 NOTE 2 10 1 11 26 25 15 2 32 12 31 10 15 16 6 30 17 29 8 NOTE 1 5 TITRE: 16 14 BOITE ANGLE DROIT 2:1 TITLE: GEAR BOX 2:1 PAGE: RÉVISION 440220008 1 DE 5 68 F NOTE(S): 1- USINER CES PIÈCES AU MONTAGE FINAL, POUR RESPECTER LA PROCÉDURE D'INSTALLATION DES BOITES À ANGLE DROIT. 2- VÉRIFIER SI LES RONDELLES ITEM (11) SONT FERMÉES SUR L'ITEM (10). 3- LE "BACK-LASH" TOTAL EST CELUI MONTRÉ SUR LA COURONNE PLUS 0.002 Po. 4- A L'INSTALATION FINALE, MONTER LES BOULONS "WHIZ-LOCK" (13) AU SILICONE. 5- A L'INSTALATION FINALE, MONTER LE COUVERCLE AU "SILICONE GASKET-MAKER" DE KLEEN-FLO OU EQUIVALENT POUR L'ÉTANCHEITÉ DU COUVERCLE. 6- L'ITEM (22) DOIT ÊTRE AJUSTÉ AU MONTAGE POUR QUE QUAND L'ÉCROU (10) EST VISSER À FOND, IL RESTE UN JEU AXIAL DE 4 A 6 MILLIÈMES ENTRE L'EXTÉRIEUR DES ROULEMENTS (19) ET LA PIÈCE (3). NOTE(S): 1- MACHINE THESE PARTS ON FINAL ASSEMBLY TO RESPECT RIGHT ANGLE BOX INSTALATION PROCEDURE. 2- VERIFY IF BOTH ITEM (11) ARE CLOSED AGAINST (10). 3- TOTAL "BACK-LASH IS SHOWN ON CROWN PLUS 0.002". 4- ON FINAL ASSEMBLY, MOUNT ALL "WHIZ-LOCK" BOLTS (13) WITH SILICONE. 5- ON FINAL ASSEMBLY, MOUNT THE BOX'S CAP WITH "GASKET-MAKER SILICONE" FROM KLEEN-FLO OR EQUIVALENT TO PROVIDE AN AIR TIGHT SEAL. 6- THE ITEM (22) MUST BE FITTED ON ASSEMBLY TO PERMIT, WHEN THE NUT (10) IS COMPLETELY TIGHT, AN AXIAL PLAY OF 4 TO 6 THSOUSANDS OF AN INCH BETWEEN THE OUTSIDE OF THE BEARING AND THE PART (3). 32 440280019 12 31 440290004 12 30 2292 8 29 5580 2 28 2185 4 27 9660 4 26 2125 16 25 9655 16 24 6010 1 23 1193 1 22 O3002105-2.68 1 21 107280007 1 20 103280005 1 19 128280019 2 18 103280004 1 17 103280012 1 16 103280008 2 15 128280026 2 14 909280010 1 13 405280001 10 12 440280017 1 11 450280005 2 10 450280006 2 9 440180001 1 8 440180038 2 7 440180002 1 6 440180008 1 5 440180017 1 4 440200012 1 3 440200013 1 2 440180037 1 1 440220004 1 ITEM CODE QTE TITRE: SPECIAL HEX LOCKNUT 1/2-20 HB 1/2-NF X 2 3/4 LG MODIFIÉ FHSS 3/8-NC X 1 1/4 LG FHSS 5/16-NC X 1 1/4 LG HB 3/4-NC X 2 LG LOW 3/4 HB 3/8-NC X 1 1/4 LG LOW 3/8 BOUCHON MAGN. 1/2-NPT BOUCHON CARRÉ 1/4-NPT TUBE ENTRETOISE ANNEAU INTERNE JOINT TORIQUE 7.75ID X 0.13W ROUL A ROULEAUX CONIQUES JOINT D'ETANCHEITE JOINT D'ÉTANCHEITÉ 100 85 10 JOIN TORIQUE ROUL A ROULEAUX CONIQUES AERATEUR 1/8-NPT BOULONS "WHIZ-LOCK" ENS. ENGRE. HELICOI. 2:1 RONDELLE-FREIN MB-10 SKF ECROU KM-12 SKF ENTRETOISE ARBRE ENTRÉE BAGUE D'ESPACEMENT 4OD CLÉ ARBRE ENTRÉE GRAND COUVERCLE TROUE GRAND COUVERCLE ARBRE D'ENTREE ANGLE DROIT CARTER D'ENTRÉE BTE ANGLE ARBRE PRINCIPAL BOITIER ENGRENAGES ASSEM. DESCRIPTION FRANCAISE BOITE ANGLE DROIT 2:1 TITLE: SPECIAL HEX LOCKNUT 1/2-20 HB 1/2-NF X 2 3/4 LG MODIFIÉ FHSS 3/8-NC X 1 1/4 LG FHSS 5/16-NC X 1 1/4 LG HB 3/4-NC X 2 LG LOW 3/4 HB 3/8-NC X 1 1/4 LG LOW 3/8 1/2-NPT MAGNETIC PLUG 1/4-NPT SQUARE HEAD PLUG SPACER TUBING INT. LOOP O-RING 7.75ID X 0.13W TAPERED ROLLER BEARING OIL SEAL SEALING JOINT O RING TAPERED ROLLER BEARING 1/8-NPT AIR VENT "WHIZ-LOCK" BOLT HELICAL GEAR 2:1 LOCK WASHER MB-10 SKF NUT KM-12 SKF SPACER IMPUT SHAFT SPACER RING 4OD INPUT SHAFT KEY PIERCED LARGE COVER LARGE COVER RIGHT ANGLE INPUT SHAFT RIGHT ANGLE BOX INPUT CASTING MASTER SHAFT GEAR BOX ASSEMBLY ENGLISH DESCRIPTION - - N P GEAR BOX 2:1 PAGE: RÉVISION 440220008 2 DE 5 69 F Procédure d’assemblage pour les boîtes à angle droit #440220008 1. Assembler les items (4), 2x (19), (22), (18), (21), (9) non usinée, le pignon (35P42L21) et un seul écrou (10) vissé pour avoir entre 4 et 6 millièmes de pouce de jeux axial entre les roulements et la pièce (3) (NOTE :Il faut ajuster la longueur de la pièce (22). 2. Assembler temporairement l’arbre de sortie (2) sur ses roulements respectifs sans couronne et avec ses espaceurs (8) dans la boîte et visser les deux couvercles (5) et (6) pour centrer l’arbre et enlever le jeu. 3. Insérer et visser le carter d’entrée (3), assemblé au point 1 dans la boîte à angle droit. 4. Pousser l’arbre d’entrée vers le centre de la boîte ( pour enlever le jeux de 4 à 6 millièmes préalablement établi) et mesurer la distance entre la cage intérieur du roulement et le centre de l’arbre de la couronne (cote A) . Voir dessin 1 page 4. 5. Ajuster la longueur de la pièce (9) pour que celle-ci additionnée à la valeur indiquée sur le pignon donne exactement la valeur trouvée au point 4, (COTE A). 6. Désinstaller le carter d’entrée, insérer la bague (9), sur l’arbre (4), le pignon (12), la clef (7), une rondellefrein (11), un écrou (10), une rondelle-frein (11) et un écrou (10). 7. Désinstaller l’arbre de sortie, visser la couronne sur celui-ci et réinstaller le tout toujours avec ses espaceurs (8). 8. Toujours en appliquant une force pour pousser l’arbre d’entrée vers le centre de la boîte, s’assurer qu’il y a un ‘’backlash’’ comme indiqué sur la couronne plus 0.002 (entre le pignon et la couronne). Noter la cote B et la cote C (voir dessin 1 page 4). 9. Pour ce faire, les deux couverts (5) et (6) de l’arbre de sortie ne seront pas complètement appuyer sur le boîtier; mesurer ces espaces de chaque coté et cette mesure sera celle qu’il faudra enlever à l’espaceur respectif. 10. Usiner un espaceur (8) à la même dimension que la cote B. Usiner l’autre espaceur entre 4 et 6 millièmes de moins que la cote C. 11. Remonter la boîte à angle droit comme le dessin d’assemblage #440220008. 12. Mettre une pression sur les deux arbres pour que les deux engrenages soient le plus proche l’un de l’autre en enlevant le jeux axial des deux arbres. Revérifier le ‘’backlash’’ pour qu’il soit comme indiqué sur la couronne + 0.002. 13. Revérifier le jeu axial des deux arbres et s’assurer qu’il ne dépasse pas 0.006po dans les deux cas. 14. Vérifier le jeu radial des deux engrenages et s’assurer qu’il ne dépasse pas 0.006po dans les deux cas. 15. Sans mettre de l’huile dans la boîte, enduire les dents du pignon de bleu à tracer adéquat et faire tourner les arbres rapidement plusieurs tours. 16. Vérifier pour que le contact entre les dents concorde avec le standard accepté, voir page5 (si non, ajuster selon leurs recommandations et vérifier à nouveau);(Le processus doit être répété jusqu’à l’obtention du standard accepté). 17. Utiliser 10 Litres d’huile TRAXON de Petro-Canada Type 75W90 synthétique. Right angle box mounting procedure #440220008 1. Assemble items (4), 2x (19), (22), (18), (21), (9) not machined, Pinion(35P42l21) and (10) screwed to have between 4 and 6 thousandths of an inch of axial play between bearing and the outside of (3). (Note: you have to adjust the length of the part (22). 2. Assemble temporarily the output shaft (2) on its bearings without its gear on, but with both spacers (8) on the box and screw both covers to remove any play. 3. Insert and screw the right angle box input casing (3) on the right place on the gear box. 4. Push the right angle input shaft toward the inside of the box to remove the axial play and measure the distance between the inner cage of the bearing and the centre of the output shaft (dimension A on drawing 1). TITRE: BOITE ANGLE DROIT 2:1 TITLE: GEAR BOX 2:1 PAGE: RÉVISION 440220008 3 DE 5 70 F R ight angle box m ounting procedure #440220008 continued 5- A djust the length of the piece (9) so if added to the dim ension found on the pinion, it becom es equal to the dim ension found on point 4. 6- R em ove the right angle box input casing from the box, insert the spacer (9) on the shaft (4), then the pinion (12) w ith the key (7), one lock-nut (11) then one nut (10) and again one lock nut (11) and one nut (10)(final m ounting). 7- R em ove the m aster shaft, screw the gear on it and rem ount the m aster shaft w ith its spacers. 8- Push again the right angle input shaft tow ard the inside of the box to rem ove the axial play and check the backlash betw een both gears (dim ension stam ped on the pinion plus 0.002 in.) take note of the dim ension B and C (see draw ing 1). 9- T o accom plish that, both covers(5) and (6) of the m aster shaft w ill not be in contact w ith the box. Then m easure this space on each side and it w ill be the m easure that you w ill have to rem ove on the respective spacer (8). 10- M achine the length of a spacer (8) at the sam e distance as dim ension B and m achine the length of the other spacer betw een 4 and 6 thousandths of an inch sm aller than the dim ension C. 11- R eassem ble the right angle box using draw ing #440220008. 12- A pply pressure on both shafts to m ake the gears closer to each other and verify the backlash. It has to be the dim ension stam ped on the pinion plus 0.002 in. 13- M easure the axial play of both shafts, It m ust be a m axim um of 0.006 in. 14- M easure the radial play of both shafts, It m ust be a m axim um of 0.006 in. 15- A dd som e suitable m arking com pound to the teeth of the pinion and turn shaft rapidly m an y tim es. 16- C heck the contact pattern betw een teeth and be sure that it is conform to accepted standards(see bearing pattern table page 5). If not, adjust according to their recom m endations and check the contact pattern again. (M ust be repeated until accepted standard is acquired). 17- U se 10 Liters (2.64 U SG ) of Petro-C anada, type (75W 90 S ynthetic oil) w hen changing oil. TITRE: BOITE ANGLE DROIT 2:1 TITLE: GEAR BOX 2:1 PAGE: RÉVISION 440220008 4 DE 5 71 F TITRE: BOITE ANGLE DROIT 2:1 TITLE: GEAR BOX 2:1 PAGE: RÉVISION 440220008 5 DE 5 72 F 445220028 INSTALATION SUR LA SOUFFLEUSE. INSTALATION ON SNOWBLOWER. 51 A -SENS DE ROTATION POUR L'AJUSTEMENT DE LA CHAÎNE. (COLLANT #112280613) -ROTATION DIRECTION FOR CHAIN ADJUSTMENT. (STICKER #112280613) ÉSTAMPER LE # SÉRIE ICI STAMP SERIAL # HERE. A 51 50 1/4 VOIR NOTE 8 / SEE NOTE 8 Recommended Bolt Torque for hexagonal head screw (ft.-lb.) (clean and dry) Couple recommandé pour boulon à tête hexagonale (lb.-pi.) (propre et sec) SIZE / TAILLE GRADE 5 NC 8 17 31 49 75 110 150 1/45/163/87/161/29/165/8- F GRADE 8 NC 12 24 44 70 105 155 284 NF 10 19 35 55 85 120 170 1/8 2X BOULONS DE SÉCURITÉ øM5 X 40 Gr. 8.8. DE LA BÔITE INTERMÉDIAIRE. 2X SECURITY BOLTS FOR CHAINCASE øM5 X 40 Gr. 8.8 49 NF 14 27 49 78 120 170 323 59 57 60 47 48 61 56 58 2X BOULONS DE SÉCURITÉ DE L'ÉVANTAIL øM6 X 40 Gr. 8.8 2X SECURITY BOLTS FOR IMPELLER øM6 X 40 Gr. 8.8 1/4 METRIC SAFETY BOLT / BOULONS DE SÉCURITÉ MÉTRIQUE N*M 7 N*M 12 N*M M5X,08 GR. 8.8 M6X1,0 GR. 8.8 lb.-pi. 5.2 8.9 2X BOULONS DE SÉCURITÉ DES VIS øM6 X 40 Gr. 8.8. 2X SECURITY BOLTS FOR AUGERS øM6 X 40 Gr. 8.8 LORS DE L'ASSEMBLAGE FINAL, S'ASSURER QUE LES BUSES SONT ORIENTÉES COMME SUR LE DÉTAIL "E" (TOUTES LES FENTES DOIVENT PASSER PAR UNE LIGNE). ON FINAL ASSEMBLY, BE SURE TO PLACE ALL SPRAY PIPE AS SHOWN ON DETAIL "E" (ALL SLOTS MUST PASS ON ONE LINE). DÉTAIL E ECHELLE 1 / 1.5 COUPE A-A ECHELLE 1 / 3.5 74 NOTE(S): 6 4 73 1- SERRER LEGÈREMENT LE PREMIER ÉCROU ET LE DÉSERRER DE 1/10 TOUR (VOIR NOTE 7A), ENSUITE REFERMER LA RONDELLE FREIN ET BARRER LES DEUX ÉCROUS UN SUR L'AUTRE. LIGHTLY SCREW THE FIRST NUT THEN UNSCREW 1/10 OF A TURN, (SEE NOTE 7A) THEN CLOSE THE LOCKWASHER AND LOCK THE TWO NUTS ONE AGAINST THE OTHER. Pour serrer, utiliser la clef à main SKF #HN 12. To screw use SKF hand key # HN 12. 53 7 2- APPLIQUER DU LOCTITE 243 (Threadlocker 243 Oil Resistant/Medium Strength) S UR CETTE PIÈCE AVANT LE MONTAGE FINAL. APPLY LOCTITE 243 (Threadlocker 243 Oil Resistant/Medium Strength) ON THIS PART BEFORE FINAL ASSEMBLY. 20 70 S'ASSURER QUE QUAND LES DOUILLES TREMPÉS SONT APPUYÉES UNE SUR L'AUTRE, IL RESTE UN JEU DE 0.04 PO. ENTRE LES DEUX PLAQUES DES ARBRES. BE SURE THAT WHEN ALL TEMPERED BOX TOUCHES ONE TO A OTHER THERE IS STILL A 0.04 IN. GAP BETWEEN BOTH SHAFT FLANGE. 5 22 43 67 36 3- À L'INSTALATION FINALE, ÉTANCHER LES COUVERCLES AINSI QUE LES FILETS DES BOULONS AVEC DU SILICONE HAUTE TEMPÉRATURE. ON FINAL ASSEMBLY, SEAL THE COVERS ALONG WITH THE BOLT THREADS WITH A HIGH TEMPRATURE SILICONE. 4- POUR LES BTES INTERM. AVEC UN COUVERCLE D'ARBRE DE SORTIE POSSEDANT 14 TROUS, UTILISEZ LE COUVERCLE (#445180082). FOR CHAINCASE WITH A OUTPUT COVER HAVING 14 HOLES, USE THE COVER (#445180082). 5- AVANT LA MISE EN MARCHE DE LA BOÎTE INTERMÉDIAIRE, S'ASSURER QUE LE RÉSERVOIR D'HUILE AINSI QUE TOUTES LES COMPOSANTES HYDRAULIQUES SONT PROPRES ET REMPLIES D'HUILE DURATRAN DE PETRO-CANADA OU ÉQUIVALENT. QUANTITÉ REQUISE: 30 LITRES OU 7.9 USG. BEFORE USING THE CHAINCASE, BE SURE TO CLEAN AND FILL UP THE OIL TANK AND ALL HYDRAULIC COMPONENTS WITH DURATRAN OIL FROM PETRO-CANADA OR AN EQUIVALENT. QUANTITY NEEDED: 30 LITRES OR 7.9 USG. 0,050 0,020 6- DURANT L'ASSEMBLAGE, HUILER LES ROULEMENTS ET TOUS LES JOINTS D'ÉTANCHEITÉS AVEC DE L'HUILE DURATRAN. DURING ASSEMBLY, OIL ALL BEARINGS AND SEALS WITH DURATRAN OIL. 7- APRÈS L'ASSEMBLAGE, / AFTER ASSEMBLY, A) LE JEU AXIAL DE L'ARBRE #445180091 VS #445200039 ET DE L'ARBRE #445200039 VS LE BOITIER DOIVENT ÊTRE COMPRIS ENTRE 7 @ 12 MILLIÈMES DE POUCE, THE AXIAL PLAY OF THE SHAFT #445180091 VS #445200039 AND THE SHAFT #445200039 VS THE BOX MUST BE BETWEEN 7 TO 12 THOUSANDS OF AN INCH. B) LE DÉSALIGNEMENT MAXIMUM PERMIS ENTRE LES DEUX BARBOTINS #450280038 ET 450290022 DOIT ÊTRE MAXIMUM 0.040 PO. THE MAXIMUM MISALIGNEMENT BETWEEN SPROCKETS #450280038 AND 450290022 MUST BE A MAXIMUM OF 0.040 INCH. DÉTAIL F ECHELLE 1 / 2 21 NOTE 3 55 54 46 40 VOIR NOTE 7B SEE NOTE 7B E C) LA TENSION DE LA CHAINE 80-3 DOIT ÊTRE AJUSTER DE FAÇON À OBTENIR 3/4 PO. DE JEU LORSQUE DÉPLACÉ À LA MAIN DE HAUT EN BAS ENTRE LES BARBOTINS. THE CHAIN TENSION MUST BE ADJUSTED TO OBTAIN 3/4 INCH IF MOVED UP AND DOWN IN THE MIDDLE OF BOTH SPROCKETS. 52 9 24 9 2 34 31 30 19 11 24 32 26 10 66 63 Pour serrer, utiliser la clef à main SKF #HN 11. To screw use SKF hand key # HN 11. 44 3 65 62 13 45 71 72 41 8- SUIVRE LA TABLE DE COUPLE RECOMMANDÉ POUR VISSER LES BOULONS SI NON SPÉCIFIÉ. TO SCREW ALL BOLT, IF NOT SPÉCIFIED, FOLLOW THE RECOMMENDED BOLT TORQUE TABLE. 12 18 18 25 D) LE JEU AXIAL DE L'ARBRE D'ENTRÉE #450210017 DOIT ÊTRE COMPRIS ENTRE 4 @ 7 MILLIÈMES DE POUCE, THE AXIAL PLAY OF INPUT SHAFT #450210017 MUST BE BETWEEN 4 TO 7 THOUSANDS OF AN INCH. 64 30 8 31 18 29 33 37 15 38 14 28 39 42 35 69 17 27 54 67 63 66 NOTE 2 62 16 23 16 39 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM 2150 9657 2108 9653 2122 2285 2680 9655 5392 5470 2626 9683 5539 2697 2762 9688 9686 5474 5472 5643 2124 5641 405280006 1195 6000 445190014 445190092 445200028 445200040 445200024 127280014 450290022 450280030 445280014 103280064 450280029 S-002835 103280061 103280009 103280059 103280060 107280013 107280014 128280160 128280159 128280158 450280037 128280018 103280025 450280038 103280014 128280024 450280005 445190081 445190018 445180089 445180087 450180005 445180094 445180085 445180088 445180093 445180092 445180081 445180086 450180002 445180097 445180057 445180022 445220030 450210017 445200039 445180091 445200038 CODE 6 6 6 6 8 1 8 28 4 8 8 4 4 2 1 1 2 1 2 2 16 1 12 2 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 3 1 4 1 1 1 1 1 4 4 1 1 2 1 1 1 1 1 QTE HB 1/2-NC X 1 1/2 LG LOW 1/2 HB 1/4-NC X 3/4 LG LOW 1/4 HB 3/8-NC X 3/4 LG FHSS 3/8-NC X 1 LG HB 3/8-NC X 1 1/4 LG LOW 3/8 HN M6-1.0 NLN 3/8-NC HB 3/8-NC X 3 1/4 LG FW SAE 1/4 HB M6-1.0 X 40 LG HB 1/2-NC X 2 LG HB 5/8-NC X 2 1/2 LG FW SAE 5/8 FW SAE 1/2 NLN 5/8-NC NLN 1/2-NC BOUCH. PLASTIQUE 1/2 NPT HB 3/8-NC X 1 LG BOUCH. PLASTIQUE 1/4 NPT WSB. 1/4-NC X 1/2 LG BOUCHON CARRÉ 1/2-NPT BOUCHON MAGNÉ. 3/4-NPT BUTEE CHANNEL #1 TC-202 CHANNEL #2 TC-202 WELD'NT BUSE ASSEMBLÉ COUVERCLE DESSUS WELD'NT AÉRATEUR 1/4 NPT BARBOTIN T80B17H BL-K-SS RONDELLE FREIN M55 BUSE D'ARROSAGE JOINT ÉTANCHEITÉ ID1 7/8 ECROU DE BLOCAGE M55 O-RING 031 JOINT D'ETANCH 80X120X13 JOINT TOR. 8.50ID X .25W JOINT D'ETANCHEITE JOINT D'ETANCHEITE ANNEAU DE RETENUE INTERNE ANNEAU EXTERNE ROULEMENT BILLE 55IDX90OD ROULEMENT ROTUL 80X140X33 ROULEMENT ROTUL 55X120X29 BARBOTIN H100B12 BORE55MM ROULEMENT A BILLES JOINT TOR. 15ID X .13W BARBOTIN HT80C40 JOINT TOR. 10.50ID X .13W ROULEMENT A BILLES RONDELLE-FREIN MB-10 SKF COUVERCLE SERVICE BI-202 CAP POUR BI TCS-202CLMM CLEF 22 X 14 MM CALE D'ESPACEMENT COUVERCLE D'ARBRE DOUILLE TREMPEE 6MM SPACER SORTIE VIS CLEF 16 X 10 MM DISQUE CISAILLEMENT #1610 PLAQUE DE SORTIE ADAPTATEUR BI#B, TC-202 SPACER 2 PO. DOUILLE TREMPÉES 6MM COUVERCLE ARBRE SORTIE CLE D'ENTREE B.I. TC-202 DEMI-ANNEAU DE RETENUE CHAINE 80-3 - BTE INTERM BOITIER D'ENTRÉE ASS. ARBRE DE SORTIE ARBRE DE SORTIE BOITE INTERM. TC-202 WELD DESCRIPTION FRANCAISE TOLÉRANCES GÉNÉRALES (SAUF IND. CONTRAIRE) : ASSEMBLAGE, PLASMA, PLIAGE, SCIAGE, CISAILLEMENT, ROULAGE, POINÇONNAGE & COUPE AU FEU .XX ±0.06 X/X ±1/8 .XXX ±0.030 ANGLE ±1° VOIR NOTE 1 ET 2 SEE NOTE 1 AND 2 68 67 GRADE 8 PAGE TOLÉRANCES GÉNÉRALES (SAUF IND. CONTRAIRE) : LASER, FRAISAGE, TOURNAGE, PERÇAGE & ALÉSAGE 500 .XX ±0.015 X/X ±0.005 FINI DE 125 LASER SURFACE .XXX ±0.005 ANGLE ±1° 250 1 DE 1 TOUTES LES MESURES SONT EN POUCES SAUF INDICATION CONTRAIRE LES DIMENSIONS SONT DETERMINEES PAR LE DESSIN DE COUPE ÉCHELLE 1:8 DATE 06/09/27 G VOIR VANTAGE MST 07/10/26 CONÇU PAR F 445220030 ÉTAIT 445220013 MST 06/12/19 E VOIR GENIUS MST 06/11/22 DESSINÉ PAR D VOIR GENIUS MST 06/11/17 MST06/11/15 APPROUVÉ PAR B VOIR GENIUS DV 06/10/27 A VOIR GENIUS 06/10/17 RÉVISION PAR DATE TITRE M ST-AMANT BOITE INTER 202 COMPLETE M ST-AMANT C VOIR GENIUS RÉV 73 FINI DE SURFACE CE DESSIN EST LA PROPRIÉTÉ EXCLUSIVE DE LES MACHINERIES TENCO (CDN) LTÉE. TOUTE UTILISATION OU REPRODUCTION DEVRA PRÉALABLEMENT ÊTRE AUTORISÉE PAR LES MACHINERIES TENCO (CDN) LTÉE. HB 1/2-NC X 1 1/2 LG LOW 1/2 HB 1/4-NC X 3/4 LG LOW 1/4 HB 3/8-NC X 3/4 LG FHSS 3/8-NC X 1 LG HB 3/8-NC X 1 1/4 LG LOW 3/8 HN M6-1.0 NLN 3/8-NC HB 3/8-NC X 3 1/4 LG FW 1/4 HB M6-1.0 X 40 LG HB 1/2-NC X 2 LG HB 5/8-NC X 2 1/2 LG FW 5/8 FW 1/2 NLN 5/8-NC NLN 1/2-NC PLAST. CAP 1/2 NPT HB 3/8-NC X 1 LG PLAST. CAP 1/4 NPT WSB. 1/4-NC X 1/2 LG 1/2-NPT SQUARE HEAD PLUG 3/4-NPT MAGNETIC PLUG 25 CARACTÈRES MAX. CHANNEL #1 TC-202 CHANNEL #2 TC-202 WELD'NT SPRAY WELD'NT TOP COVER WELD'NT AÉRATEUR 1/4 NPT SPROCKET T80B17H BL-K-SS LOCK WASHER M55 SPRAY PIPE O-RING ID 1 7/8 LOCK NUT M55 O-RING 031 OIL SEAL 80X120X13 O'RING 8.50ID X .25W OIL SEAL OIL SEAL INTERNAL SNAP RING EXTERNAL SNAP RING BALL BEARING 55IDX90OD ROULEMENT ROTUL 80X140X33 ROULEMENT ROTUL 55X120X29 SPROCKET H100B12 BORE55MM BALL BEARING O'RING 15ID X .13W SPROCKET HT80C40 O'RING 10.50ID X .13W BALL BEARING LOCK WASHER MB-10 SKF BI-202 SERVICE COVER CAP FOR BI TCS-202CLMM KEY 22 X 14 MM SPACER SHAFT COVER HARDENED BUSHING 6MM OUTPUT SPACER KEY 16 X 10 MM SHEARING FLANGE #1610 OUTPUT PLATE ADAPTER BI#B, TC-202 SPACER 2 IN. 6MM TEMPERED BOX OUTPUT SHAFT COVER C.C. TC-202 INPUT KEY RETAINER RIB 80-3 CHAIN - CHAIN CASE INPUT BOX OUTPUT SHAFT ASS'Y OUTPUT SHAFT TCS-202 INTERM. CASING ENGLISH DESCRIPTION MATÉRIEL D MONTAGE 445220028 RÉVISION G 74 NOTES 75 76 77 9 NOTE(S): 17 1- LAISSER UN JEUX AXIAL SUR L'ARBRE DE 4@7 MILLIÈMES DE POUCE EN AJUSTANT LA LONGEUR DE LA PIÈCE (3), L'ITEM (9) DOIT ÊTRE COMPLÈTEMENT SERRÉ. 2- APPLIQUER DU LOCTITE 243 (Threadlocker 243 Oil Resistant/ Medium Strength) SUR CETTE PIÈCE AVANT LE MONTAGE. 10 4 1 NOTE(S): 1- LEAVE A AXIAL PLAY ON THE SHAFT BETWEEN 4 TO 7 THOUSANDS OF AN INCH BY ADJUSTING THE LENGHT OF THE PIECE (3); THE ITEM (9) MUST BE COMPLETELY SCREWED. 2- APPLY LOCTITE 243 (Threadlocker 243 Oil Resistant/ Medium Strength) ON THIS PIECE BEFORE FINAL ASSEMBLY. 3 NOTE 1 4 18 5 6 2 NOTE 1 14 13 11 7 11 8 12 15 16 VOIR NOTE 2 PAGE: REVISION 450210017 1 / 2 78 B APRÈS LE MONTAGE FINAL, S'ASSURER QUE L'HUILE PEUT ENTRER LIBREMENT DANS LE CARTER POUR LUBRIFIER LES ROULEMENTS. AFTER FINAL ASSEMBLY, BE SURE THAT OIL CAN ENTER THIS HOLE TO LUBRICATE BOTH BEARINGS. A COUPE A-A A 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM TITRE: 107280015 1 450190019 1 2285 1 450180005 1 5544 2 5323 2 5542 2 450180003 4 445190264 1 450280006 1 128280018 1 450180009 1 105280005 1 103280063 1 128280161 2 445190261 1 450200018 1 445190260 1 CODE QTE ANNEAU DE RETENUE INT. ESPACEUR TEMPORAIRE FHSS 3/8-NC X 1 LG COUVERCLE D'ARBRE HN M5-0.8 FW SAE #10 HB M5-0.8 X 40 LG DOUILLE TREMPEE 5MM TUBE ENTRETOISE ECROU KM-12 SKF ROULEMENT A BILLES DISQUE DE CISAILL #1550 ANNEAU DE RETENUE INTERNE JOINT D'ETANCHEITE ROUL. A ROULEAUX CONIQUES TUBE ENTRETOISE ARBRE D'ENTRÉE B.I. #B BOITIER D'ENTRÉE DESCRIPTION FRANCAISE BOITIER D'ENTRÉE TITLE: INTERIOR SNAP RING TEMPORARY SPACER FHSS 3/8-NC X 1 LG SHAFT COVER HN M5-0.8 FW #10 HB M5-0.8 X 40 LG HARDENED BUSHING 5MM SPACER TUBING NUT KM-12 SKF BALL BEARING #1550 SHEAR DISK INTERNAL SNAP RING OIL SEAL TAPERED ROLLER BEARING SPACER TUBING B.I. #B INPUT SHAFT INPUT BOX ENGLISH DESCRIPTION N P INPUT BOX PAGE: REVISION 450210017 2 / 2 79 B 80 81 6 3 2 5 4 1 6 1001 2 5 2421 2 4 9684 6 3 465200021 1 2 465200014 1 1 465200013 2 ITEM CODE QTE TITRE: WINGN. 5/16-NC PL. ZN HN 5/16-NC FW SAE 5/16 COUVERCLE 2 BATTERIES SUPPORT DU HAUT TIGE FILLETÉ DESCRIPTION FRANCAISE KIT SUPPORT 2 BATTERIES TITLE: WINGN. 5/16-NC PL. ZN HN 5/16-NC FW 5/16 BATTERY COVER TOP SUPPORT THREADED ROD ENGLISH DESCRIPTION - N P 2 BATTERY SUPPORT KIT PAGE: RÉVISION 465300004 1 DE 1 82 B 83 84 85 86 87 SOUFFLEUSE TCS-202LMM SNOWBLOWER ENSEMBLE MOTEUR CATERPILLAR C7 ENGINE SET COUPE C-C 22 19 5 APPUI DU BÂTI FRAME SUPPORT 12 4 21 11 23 C 13 C 8 3 24 15 14 16 2 1 10 9 18 19 20 6 7 17 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM TITRE: 124280154 REF. INTERRUPTEUR D'EMBRAYAGE 2680 12 HB 3/8-NC X 1 1/4 LG 2596 4 HB 5/8-NC X 4 1/2 LG 5941 4 HB M16-2.0 X 40 LG 6185 4 HB M16-2.0 X 80 LG 5474 5 NLN 5/8-NC 5889 1 HB 5/8-NC X 5 LG 912200048 1 SUP. D'INT. D'EMBRAYAGE 435290015 1 PDF SP-211 MODIFIEE 435290006 1 CLE MODIFIE DE SP-211 450180040 1 FLANGE 1550 SUR P.T.O. 435190259 1 PLAQUE DE PDF 435190400 4 ESPACEUR SUPPORT 3/8 908190006 4 RONDELLE PLATE 908280026 4 SUPPORT ANTI-VIBRATION 901200060 1 SUPPORT AVANT CAT C7 649280093 1 CYLINDRE D'EMBRAYAGE 5006 1 YOKE 1/2 NF 901190142 1 ESPACEUR 1" 435200070 1 SUPPORT DE VERIN TC-172 901190287 1 SUPPORT GAUCHE 901190286 1 SUPPORT DROIT 901200062 1 ATTACHE BRAS EMBRAYAGE 901200061 1 SUPPORT ARRIERE MOTEUR C7 CODE QTE DESCRIPTION FRANCAISE ENSEMBLE DE PIÈCES MOTEUR TITLE: CLUTCH SWITCH HB 3/8-NC X 1 1/4 LG HB 5/8-NC X 4 1/2 LG HB M16-2.0 X 40 LG HB M16-2.0 X 80 LG NLN 5/8-NC HB 5/8-NC X 5 LG CLUTCH SWITCH SUPPORT PDF SP-211 MODIFIED MODIFIED KEY OF SP-211 FLANGE 1550 ON P.T.O. PDF PLATE SUPPORT SPACER 3/8 FLAT WASHER ANTIVIBRATION MOUNTING FRONT SUPPORT CAT C7 CLUTCH ENGAGER CYLINDER YOKE 1/2 NF 1" SPACER TC-172 JACK SUPPORT LEFT SUPPORT RIGHT SUPPORT ARM CLUTCH FASTENING BACK SUPPORT ENGINE C7 ENGLISH DESCRIPTION - - NP BLOC ENGINE PIECES KIT RÉVISION PAGE: 901300020 1 DE 1 91 - 92 93 4 1 5 9 11 10 12 6 7 2 3 8 12 11 10 9 8 7 6 5 4 3 2 1 ITEM TITRE: 2443 2109 9683 905190082 906280012 905280049 905280040 905280049 905280013 905280041 905200032 905200016 CODE 4 4 8 1 2 1 1 1 1 2 1 REF QTE NLN 1/4-NC HB 1/4-NC X 1 LG FW SAE 1/4 SUPPORT D'ECHAPPEMENT COLLIER SS 3 5/16-4 1/4 BRIDE EN "U" 4"DI 5"OD X 4"ID X 6" BRIDE EN "U" 5" PROTECTEUR PLUIE 5" PROTECTEUR ECHAP. 3" A 5" TUBE ECHAPPEMENT CAT C7 RESONATEUR DESCRIPTION FRANCAISE ENS ECHAPPEMENT CAT C7 TITLE: NLN 1/4-NC HB 1/4-NC X 1 LG FW 1/4 EXHAUST SUPPORT SS CLAMP, 3 5/16-4 1/4 U-BOLT 4"ID 5"OD X 4"ID X 6" U-BOLT 5" RAIN CAP 5" EXHAUST PROTECTOR 3" A 5" EXHAUST TUBE CAT C7 RESONATOR ENGLISH DESCRIPTION - NP EXHAUST KIT CAT C7 PAGE: RÉVISION 905300012 1 DE 2 94 B 6 1 10 4 5 12 11 13 7 3 9 8 2 ASS. AVEC SILENCIEUX (OPTION) ASS. WITH MUFFLER (OPTION) 13 12 11 9 8 7 10 6 5 4 3 2 1 ITEM TITRE: 2443 4 NLN 1/4-NC 2109 4 HB 1/4-NC X 1 LG 9683 8 FW SAE 1/4 905190082 1 SUPPORT D'ECHAPPEMENT 906280012 2 COLLIER SS 3 5/16-4 1/4 905280049 1 BRIDE EN "U" 4"DI 905300013 REF. SUPPORT DE SILENCIEUX 5" 905280013 1 PROTECTEUR PLUIE 905280040 1 5"OD X 4"ID X 6" 905280049 1 BRIDE EN "U" 5" 905280041 2 PROTECTEUR ECHAP. 3" A 5" 905200032 1 TUBE ECHAPPEMENT CAT C7 905280004 REF. SILENCIEUX CODE QTE DESCRIPTION FRANCAISE ENS ECHAPPEMENT CAT C7 (OPTION) TITLE: NLN 1/4-NC HB 1/4-NC X 1 LG FW 1/4 EXHAUST SUPPORT SS CLAMP, 3 5/16-4 1/4 U-BOLT 4"ID MUFFLER SUPPORT RAIN CAP 5" 5"OD X 4"ID X 6" U-BOLT 5" EXHAUST PROTECTOR 3" A 5" EXHAUST TUBE CAT C7 MUFFLER ENGLISH DESCRIPTION - NP EXHAUST KIT CAT C7 (OPTION) PAGE: RÉVISION 905300012 2 DE 2 95 B VUE DE DESSOUS/BOTTOM VIEW 32 6 5 28 27 7 28 26 1 8 23 22 25 24 21 29 28 30 31 11 19 18 17 16 9 14 13 15 7 12 4 3 NOTE 1 2 10 20 VUE DE FACE/FRONT VIEW TITRE: ENS. REFROID. TCS-202 TITLE: TCS-202 AIR COOLER SET PAGE: REVISION 906300028 1 / 2 96 E NOTE 1: POSITIONNER LE VENTILATEUR ET L'ESPACEUR À 12" AU-DESSUS DU VILBREQUIN LOCATE FAN AND SPACER AT 12" ABOVE CRANKSHAFT X 101587 REF. COURROIE MULTI-V 32 101583 REF. SONDE DE BAS NIVEAU 31 5470 4 NLN 3/8-NC 30 2420 3 HN 1/4-NC 29 2108 2 HB 1/4-NC X 3/4 LG 28 9683 11 FW SAE 1/4 27 2385 5 HB 1/4-NC X 1 1/4 LG 26 2110 4 HB 1/4-NC X 1 1/2 LG 25 5474 4 NLN 5/8-NC 24 1000 4 HB 5/8-NC X 2 1/4 LG 23 2680 1 HB 3/8-NC X 1 1/4 LG 22 5017 1 FW 3/8 GR 8 21 906190321 1 RENFORT CAOUTCHOUC BAS 20 906190320 1 RENFORT CAOUTCHOUC 19 127280094 1 AD90SQ 08NPTF X 08NPSM 18 127281021 1 AD90 H10 X 08NPTM BRASS 17 1-1862676 2 COLLIER SILIC. 0.69-1.25 16 906280046-39 1 BOYAU SILICONE DIA. 1" 15 1163 1 DOUIL. RED. 3/8-1/4 14 H04BB-21 1 BOYAU HYDRAULIQUE 13 127280106 2 ADSTR 04JICM X 04NPTM 12 906190311 1 PARE-VENT LATÉRAL 11 906190310 1 SUPPORT CAOUTCHOUC 10 906190309 1 PARE-VENT 9 906280097 1 BOYAU INF. RADIATEUR 8 906280096 1 BOYAU SUP. RADIATEUR 7 1-1862681 6 COLLIER SILIC. 2.06-3.00 6 906280019-3.00 1 BOYAU RADIAT. 2 1/2" 5 905280119 1 RÉDUCT. 2-1/2" OD X 2" OD 4 906280095 1 VENTILATEUR 26" DIA. 3 906290081 1 ADAPTEUR DE VENTILATEUR 2 906280098 1 ENSEMBLE RADIATEUR ET CAC 1 906220028 1 ENS. SUPPORT RADIATEUR ITEM CODE QTE DESCRIPTION FRANCAISE TITRE: ENS. REFROID. TCS-202 TITLE: MULTI-V BELT LOW LEVEL SENSOR NLN 3/8-NC HN 1/4-NC HB 1/4-NC X 3/4 LG FW 1/4 HB 1/4-NC X 1 1/4 LG HB 1/4-NC X 1 1/2 LG NLN 5/8-NC HB 5/8-NC X 2 1/4 LG HB 3/8-NC X 1 1/4 LG FW 3/8 RUBBER BOTTOM REINF. RUBBER REINFORCEMENT AD90SQ 08NPTF X 08NPSM AD90 H10 X 08NPTM BRASS CLAMP SILIC. 0.69-1.25 HOSE SILICONE DIA. 1" BUSH. RED. 3/8-1/4 HYDRAULIC HOSE ADSTR 04JICM X 04NPTM SIDE WIND SHIELD RUBBER SUPPORT WIND SHIELD INF. RADIATOR HOSE SUP. RADIATOR HOSE CLAMP SILIC. 2.06-3.00 RADIAT. HOSE 2 1/2" REDUC. 2-1/2" OD X 2" OD FAN 26" DIA. VENTILATOR ADAPTOR CAC AND RADIATOR KIT RADIATOR SUPPORT KIT ENGLISH DESCRIPTION - N P TCS-202 AIR COOLER SET PAGE: REVISION 906300028 2 / 2 97 E NOTES 98 NOTE: 16 19 3 4 7 2 ENLEVER LES 2 BARRURES DU FILTRE ET SOUDER 2 FOIS L'ITEM 14 À ENVIRON 75 DEG. REMOVE THE AIR FILTER LATCHS AND WELD ITEM 14 TWICE AT APPROX. 75 DEG. 9 12 8 1 13 22 21 23 20 RIVETER SUR 10 L'ITEM 9 RIVET ON ITEM 9 6 11 18 15 3 14 NOTE 16 17 19 23 22 21 X X 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM TITRE: 907280003 907280002 907280014 101585 101586 101582 2443 5763 9683 2108 6166 101280191 907280005 907280003 O050BP40-3.44 907200035 907290011 907280016 907200036 907190116 907200037 907190117 9725 906280005 906280061 CODE 5 REF. REF. REF. REF. REF. REF. 3 1 2 3 1 2 1 1 1 1 1 1 1 1 1 1 2 8 4 QTE COLLIER EN T 5,25-5,56 SS COLLIER EN T 4,25-4,56 SS COUDE 90° 4"-5" ID ELEMENT SECONDAIRE DU FILTRE ELEMENT PRIMAIRE DU FILTRE FILTRE À AIR NLN 1/4-NC LOW M8 FW SAE 1/4 HB 1/4-NC X 3/4 LG HB M8-1.25 X 100 LG BARRURE DU FILTRE COLLIER T 6.38-6.69 SS COLLIER EN T 5.25-5.56 SS O050BP40-3.19 GRILLAGE DE PROTECTION COUDE D'ENTRÉE D'AIR COUDE 90 5"-6" ID TUYAU D'ENTRÉE AIR-AIR SUPPORT, TUYAU DE SORTIE TUYAU DE SORTIE AIR-AIR SUPPORT, TUYAU D'ENTRÉE ATTACHE BOYAU DIA 2.88 COLLET RESSORT 3.12-3.43 RAD. EXTENSION 3" DIA. DESCRIPTION FRANCAISE KIT ENTRÉE D'AIR CAT C7 TITLE: T-BAR CLAMP 5,25-5,56 SS T-BAR CLAMP 4,25-4,56 SS HUMP 90° 4"-5" ID SECONDARY FILTER ELEMENT PRIMARY FILTER ELEMENT AIR FILTER NLN 1/4-NC LOW M8 FW 1/4 HB 1/4-NC X 3/4 LG HB M8-1.25 X 100 LG FILTER LATCH TEE CLAMP 6.38-6.69 SS T-BAR CLAMP 5.25-5.56 SS O050BP40-3.19 SCREEN PROTECTION AIR INTAKE ELBOW HUMP 90 5"-6" ID PIPE A/A INLET OUTLET PIPE BRACKET OUTLET AIR-TO-AIR PIPE INLET PIPE BRACKET HOSE CLAMP DIA 2.88 SPRING CLAMP 3.12-3.43 RAD. EXTENSION 3" DIA. ENGLISH DESCRIPTION - - - NP AIR INTAKE KIT CAT C7 RÉVISION PAGE: 907300013 1 DE 1 99 B 100 101 102 103 104 105 18 16 15 NOTE 2 14 19 2 20 24 13 12 25 11 23 6 7 17 6 8 3 9 1 10 4 21 5 NOTE 1 22 28 29 30 26 27 NOTE 3 TITRE: MONTAGE BOÎTE ÉLECTRIQUE TITLE: ELECTRICAL BOX MOUNTING RÉVISION PAGE: 1 DE 2 912350018REF01 106 B NOTES: 1- COUPER 9MTQ123 EN DEUX PARTIES. 2- INSTALLER CE RELAIS SEULEMENT. LES 3 AUTRES RELAIS SONT EN OPTION AVEC LES LUMIERES. 3- RETIRER LE FUSIBLE 10 AMP DU PORTE FUSIBLE ET LE REMPLACER PAR UN FUSIBLE 1 AMP. 4- SUIVRE L'ODRE DE LA LISTE DES PIECES POUR FAIRE LE MONTAGE. NOTES: 1- CUT 9MTQ123 IN TWO PARTS. 2- INSTALL THIS RELAY ONLY. THE 3 OTHER RELAYS ARE AN OPTION WITH THE LAMPS. 3- TAKE OFF THE 10 AMP FUSE FROM THE FUSE HOLDER AND REPLACE IT BY A 1 AMP FUSE. 4- FOLLOW THE PART LIST SEQUENCE TO MAKE THE ASSEMBLY. HOOD (SIDE-ENTRY) POUR 32 HOOD (SIDE-ENTRY) 30 S-036011 1 CONNECTEURS INSERT FEMELLE (SCREW TERM FEMALE INSERT SCREW 29 S-03010 1 INAL) 17 A 32 TERMINAL 17 TO 32 INSERT FEMELLE (SCREW TERM FEMALE INSERT SCREW 28 S-036008 1 INAL) 1 A 16. TERMINAL 1 TO 16 27 124281180 1 FUSIBLE 1 AMP 1 AMP FUSE 26 124280756 1 PORTE FUSIBLE 10 AMP. FUSE HOLDER 10 AMP. 25 124281183 3 RACCORD DROIT 7/8" STR CONNECT 7/8" LIQ TIGHT 24 124280184 1 RACCORD DROIT 3/4" STR CONNECT 3/4" LIQ TIGHT 23 465190002 1 PLAQUE DE SUPPORT BRACKET 22 S-043276 16 CONNEXION ELECTRIQUE ELECTRIC JUMPER 21 S-043279 128 MARQUEUR POUR BORNIER BOSS BAR MARKER 20 S-043277 4 BUTEE D'ARRET BORNIER BOSS BAR STOPPER 19 S-043278 2 PLAQUE DE BOUT BORNIER BOSS BAR END PLATE 18 S-043273 64 BORNIER 2 BORNES BOSS BAR 2 POLES 17 S-043275-8.50 2 RAIL POUR BORNIER BOSS BAR RAIL 16 124281264 1 INTERUPT. DE VITESSE ELECT. ELECTONIC SPEED SWITCH 15 9MTQ127 1 RELAIS BOSH 20/30AMP RELAYS BOSH 20/30AMP 14 S-041111 4 BASE DE RELAIS RELAY BASE 13 912280035 1 LUMIERE TEMOIN AMBRE AMBER PILOT LIGHT 12 912280036 1 LUMIERE TEMOIN ROUGE RED PILOT LIGHT 11 1-6213303 1 BOUTON POUSSOIR A IMPULS. SWITCH 10 9MTQ123 1 BARRE DE CIRCUIT CIRCUIT BREAKER BAR 9 124280237 1 RELAIS 30 AMP. 30 AMP. RELAY 8 124280771 1 COUPE CIRCUIT 20 AMPS 20 AMPS CIRCUIT BREAKER 7 124280235 1 COUPE CIRCUIT 15 AMPS 15 AMPS CIRCUIT BREAKER 6 124280234 2 COUPE CIRCUIT 10 AMPS 10 AMPS CIRCUIT BREAKER 5 912280026 1 SOLENOIDE D'ALLUMAGE 85 AMP. IGNITION SOLENOID 85 AMP. 4 124280157 1 SOLENOIDE DE DEMARRAGE STARTER SOLENOID 3 101590 1 DISJONCTEUR 105 AMPS CIRCUIT BREAKER 105 AMPS 2 912190150 1 PLAQUE DE MONTAGE MOUNTING PLATE 1 465290007 1 BOITE ELECTRIQUE MODIFIEE MODIFIED ELECTRICAL BOX ITEM CODE QTÉ DESCRIPTION FRANÇAISE ENGLISH DESCRIPTION TITRE: MONTAGE BOÎTE ÉLECTRIQUE TITLE: N P ELECTRICAL BOX MOUNTING PAGE: RÉVISION 912350018REF01 2 DE 2 107 B 108 109 NOTES 110 25 28 24 30 23 25 19 17 NOTE 3 NOTE 4 31 27 7 13 18 12 24 23 16 DÉTAIL B ECHELLE 1 / 5 11 4 29 15 8 23 B 22 NOTE 1B NOTE 1B TITRE: 6 ENS. CAPOT MOTEUR TCS-202 TITLE: TCS-202 HOOD KIT PAGE: REVISION 933300008 1 / 3 113 B 2 3 5 NOTE 1A 20 1 26 27 21 10 14 NOTE 2 TYP. NOTE 2 5 1/8 DÉTAIL D ECHELLE 1 / 4 2 9 TITRE: ENS. CAPOT MOTEUR TCS-202 TITLE: TCS-202 HOOD KIT PAGE: 933300008 114 B NOTES: 1- LORS DE L'INSTALLATION DE L'ENS. CHASSIS DE CAPOT (ITEM #1): A)- POUR LE COTÉ DROIT, UTILISER LES QUATRES (4) BOULONS EXISTANTS DU SUPPORT DE RADIATEUR. B)- POUR LE COTÉ GAUCHE AVANT, UTILISER LES DEUX BOULONS EXISTANTS DU SUPPORT DE MOTEUR. POUR LE COTÉ GAUCHE ARRIÈRE, UTILISER DEUX BOULONS M10 X 1.25 X 35MM (ITEM#24) ET LES FIXER DIRECTEMENT SUR LE MOTEUR LÉGÈREMENT EN HAUT DU TUYAU DE LA SORTIE DES GAZ DU PREMIER CYLINDRE DU COTÉ GAUCHE. 2- POUR LA SOUDURE DES CHARNIÈRES (ITEM #11) VOUS DEVEZ INSTALLER LA PORTE COMPLÈTE, LA SECTION DU CAPOT AVANT AINSI QUE LA PIÈCE #15 POUR S'ASSURER QUE CELLE-CI SOIT BIEN APPUYÉE SUR LA CHARNIÈRE. 3- LORS DE L'INSTALLATION DE LA PIOGNÉE EN T, COUPER LA TIGE CARRÉE DE 2 POUCES. 4- INSTALLER DEUX ÉCROUS 1/4-NC SOUS LA TÊTE DES DEUX BOULONS DU CENTRE DE LA PORTE POUR LIMITER L'OUVERTURE DE LA PORTE. -----------------------------------------------------------------1- ON INSTALLATION OF THE HOOD FRAME ASSY (ITEM #1), A)- FOR THE RIGHT SIDE, USE THE EXISTING FOUR (4) BOLTS ON THE RADIATOR SUPPORT. B)- FOR THE FRONT LEFT SIDE USE THE EXISTING TWO (2) BOLTS OF THE ENGINE SUPPORT. FOR THE REAR LEFT SIDE, USE ITEM #24 TO FIX THE BRACKET ON THE ENGINE (SLIGHTELY OVER THE EXAUST PIPE OF THE FIRST CYLINDER ON THE LEFT SIDE. 2- BEFORE WELDING THE HINGES (ITEM#11) ON THE DOOR AND TO THE FRAME, BE SURE TO PLACE THE COMPLETE DOOR ON THE FRAME, THE FRONT PART OF THE HOOD AND ITEM #15 TO BE SURE THAT IT IS WELL IN CONTACT WITH THE HINGES AND CENTERED IN THE ASSEMBLY. 3- DURING THE ASSEMBLY OF THE "LOCKING T HANDLE" CUT THE SQUARE ROD AT 2 INCHES. 4- INSTALL TWO 1/4-NC NUTS UNDER THE BOLTS TO LIMIT THE DOOR PATH. 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM 5453 2 2420 2 2401 4 2107 15 2559 12 5775 10 2443 32 2109 7 2108 38 5371 2 901280002 2 933280011 2 933190457 1 933190441 1 933280003 1 933280004 1 1-1870508 4 933190460 1 933190459 1 933190458 1 933190456 1 901280003 2 901280001 1 933190436 1 933190439 1 933190437 1 933200076 1 933200073 1 933200079 1 933200074 1 933220022 1 CODE QTE TITRE: FHSS #10-NF X 3/4 LG HN 1/4-NC HN 5/16-NF HB 1/4-NC X 1/2 LG NLN #10-NF FHSS #10-NF X 1/2 LG NLN 1/4-NC HB 1/4-NC X 1 LG HB 1/4-NC X 3/4 LG HB M10-1.5 X 30 LG BARRURE A LEVIER 5" VERR. CYLINDRE GAZ 60 LBS PENTURE PENTURE POIGNEE T VERROUILLABLE CAME PIVOT ROTULE PLAQUE D'ARRET FLAT D'ATTACHE CAOUTCHOUC CAPOT DROIT PLAQUE PORTE BAS CHARNIERE 4'' GRAISSABLE POIGNEE INOX 7" SECTION CAPOT AVANT PLAQUE DE PORTE SECTION CAPOT ARRIERE CAPOT GAUCHE BAGUE DE PORTE PORTE HAUT CAPOT DROIT ENS. CHASSIS DE CAPOT DESCRIPTION FRANCAISE ENS. CAPOT MOTEUR TCS-202 TITLE: FHSS #10-NC X 3/4 LG HN 1/4-NC HN 5/16-NF HB 1/4-NC X 1/2 LG NLN #10-NF FHSS #10-NF X 1/2 LG NLN 1/4-NC HB 1/4-NC X 1 LG HB 1/4-NC X 3/4 LG HB M10-1.5 X 30 LG LOCKABLE 5" LEVER LOCK 60 LBS GAZ CYLINDER HINGE HINGE LOCKING T HANDLE CAM STUD, BALL STOPPER PLATE ATTACHMENT FLAT RIGHT HOOD RUBBER L.OWER DOOR PLATE 4'' GREASABLE HINGE STAINLESS GRAB HANDLE 7" FRONT HOOD SECTION DOOR PLATE REAR HOOD SECTION LEFT HOOD DOOR RING UPPER DOOR RIGHT HOOD HOOD FRAME ASSY ENGLISH DESCRIPTION - N TCS-202 HOOD KIT PAGE: 933300008 115 B P 2 1 9 8 3 4 7 8 6 5 9 8 7 6 5 4 3 2 1 ITEM TITRE: HB 0.3750 4 2444 8 LOW 4 HB 0.3750 4 933190450 1 933190451 1 933200082 1 933200078 1 933200077 1 CODE QTE HB 3/8-NC X 1 LG NLN 3/8-NC LOW 3/8 HB 3/8-NC X 1 1/4 LG SUPPORT ARRIÈRE GAUCHE SUPPORT AVANT GAUCHE CHASSIS MILLIEU WELD'NT MONTANT DROIT ASSY MONTANT GAUCHE ASSY DESCRIPTION FRANCAISE ENS. CHASSIS DE CAPOT HB 3/8-NC X 1 LG NLN 3/8-NC LOW 3/8 HB 3/8-NC X 1 1/4 LG REAR LEFT SUPPORT FRONT LEFT SUPPORT CROSMEMBER WELD'NT RIGHT SUPPORT FRAME ASSY LEFT SUPPORT FRAME ASSY ENGLISH DESCRIPTION TITLE: - N P HOOD FRAME ASSY PAGE: RÉVISION 933220022 1 DE 1 116 A SOUFFLEUSE TCS-202LMM SNOWBLOWER MANUEL D’ENTRETIEN MAINTENANCE MANUAL SECTION 410 : BLOWER HEAD The blower frame is an all welded construction. The lower edge of the frame is provided with a heat treated, high carbon steel, two (2) replaceable sections scraper blade. The body slides on ten (10) skates made of alloy steel. There are six (6) side skates and four (4) centre skates. The front of the blower is provided with two (2) bolted vertical cutting edges in order to cut through high snowdrifts. MAINTENANCE Make a weekly verification of cutting edge and skates for wear. Replace when needed. SECTION 415 : LOADING CHUTE The main purpose of the loading chute is to cast snow with accuracy. The chute rotates at 300° and casts snow from four (4) to (50) feet. MAINTENANCE Inspect the loading chute visually every week. Repaint if needed to protect against rust. Do not repaint the inside of the chute during winter. Clean UHMW rotation bushing with plenty of water and dish washing soap. TCS-172 If chute rotate slowly during mild, loose bolts retaining chute, bushing and retaining ring. SECTION 420 : IMPELLER AND IMPELLER CASING The impeller is located directly behind the augers. The concave impeller blades are easily replaceable. Behind the impeller casing, holes allow to hold bolts. The rotating impeller casing is hydraulically operated by a reducer (see pages on reducer) and by a roller chain. It rotates at 90º to the right and at 60º to the left for a total of 150º. A fine adjustment of the impeller is recommended in order to always direct the snow towards the back of the chute, increasing its performance. The impeller casing is supported at the back by a UHMW bushing installed on the gear box. At the front, it is supported by a steel ring. (5 GREASING POINTS) MAINTENANCE Check functioning and grease impeller casing support. Grease, turn and grease the impeller casing. Check condition of impeller blades. As soon as an impeller blade is damaged, it has to be replaced so has not to unbalance the impeller and caused damages to the driving gear. Check the tension of the chain. SECTION 425 : AUGER The main function of the auger is to feed snow to the impeller. The augers are interchangeable. Sprockets and roller chains drive the conveyors. An eccentric chain tightener maintains the proper chain tension. The chain drive is enclosed in an oil bath located on the side of the blower frame. Both ends of the conveyor shaft are mounted on self-aligning ball bearings. The ice cutters are manufactured from high tensile steel. (2 GREASING POINTS/AUGER) MAINTENANCE Grease both ends of the bearings. On the driving system’s side, the auger support and the sprockets secure the ball bearing. At the other end, a gap allows a flexion of the side. 119 Check the rectitude of the auger’s tubes. When a tube has been bent by striking an obstacle, the following procedure should be used to straighten it: To remove the auger, remove the three (3) bolts on the auger flange connections (at each end of auger) and the clearance shims. Timing of augers: In order the get the maximum efficiency from your equipment and to prevent vibrations, it is necessary to synchronise the augers. Proceed as follow : a. Remove the covers b. Loosen lock ring and eccentric to their maximum c. Revolve upper auger until right helix ends in the centre is vertical down. d. Block the auger in this position e. Lift chain on upper auger sprocket f. Revolve lower auger until right helix ends in the centre is vertical up g. Adjust the chain tension to keep 1/2" loose. Straightening procedures : Heat with a blowtorch one or many spots, some Ø1/2" directly on the convex side of the tube. Cool immediately with water. The material will shrink and straighten the tube. Proceed carefully in order not to bend the tube in the opposite direction. To verify, open the cover of the corresponding chain sprocket and check rectitude of its rotation. SECTION 430 : STEERING VANES The steering vanes are bolted to the front of the snowblower. They facilitate the side rotation of the snowblower and they break snowdrift. They can also widen the operation width of the snowblower. MAINTENANCE Make a visual inspection of the steering vanes’ hinges. Apply light oil on the hinges rods and linkage pivot points. SECTION 435 : POWER UNIT For the engine, refer to the manufacturer’s manual. For the PDF, refer to the manufacturer’s manual (3 GREASING POINTS). A heated fuel / water separator is standard equipment MAINTENANCE Verify antifreeze level in the radiator. Refer to lubricant board for coolant specification. Verify and clean out the water in diesel / water divider. Verify engine oil level and use oil of an appropriate grade. Verify air cleaner and air cleaner restriction indicator. Verify frequently tightness of all the bolts. Verify tension of fan belt. SECTION 440 : RIGHT ANGLE GEAR BOX The right angle gear box distributes the blower engine power to the impeller.. Its main components are the input drive shaft a pair of bevel gears and a main shaft. The box includes a filling cap which is also the level rod, a breather an oil level plug and a magnetic draining plug. MAINTENANCE 120 Check oil level and lubricate in the lubrication chart. Check the bolts holding the front gear box to snowblower head. SECTION 445 : CHAIN CASE The chain case distributes the blower engine power between the augers and right angle gear box. Its main purpose is to reduce speed at the engine output. It includes a filler cap which is also the breather, an oil level plug and a magnetic draining plug. At each end of the chain case, there are two (2) flanges equipped with shear bolts, from the engine to the right angle gear box. The shear bolts protect the mechanical components against breaking. To repeatedly engage clutch can shear the bolts. Hardened bushings inserted in the flanges shear the bolts. A worn hardened bushing can produce a frequent shearing of the bolts and as it will not be a clean cut, the remainder part of the bolts can be difficult to remove from the flanges. MAINTENANCE Check shear bolts. Replace hardened bushings : a. To remove the hardened bushings, cut welding spots on bushings. b. Insert new hardened bushings with a "C" clamp to insert parallel to flanges. c. Install the shear bolts through the hardened bushings and make welding points. Check oil level. Check chain loosening by moving the safety flanges back and forth. The movement should not exceed ". To adjust the chain’s tension : a. Slacken the bolts on the lock rings of the input shaft. b. Turn the eccentric in the arrow direction until desired tightness is obtained. c. Tighten the bolts on the lock ring. d. To change roller chain, release completely the input shaft and open the top door. Use a link pin with cutter pin. SECTION 450: POWER TRAIN The engine’s power goes through the driving shaft to the input safety flanges of the chain case. Another drive shaft links the output safety shafts and the right angle gear box. (2 GREASING POINTS/DRIVING SHAFT) Symmetrically to the output flanges, a sprocket (inside the lateral oil bath) brings power to the augers. This chain links the augers sprockets (2), the input sprocket and the sprocket of the chain adjuster. Check chain loosening by moving the augers back and forth. The movement should be 3/4 inch. MAINTENANCE Grease drive shafts joints. For drive shafts maintenance instructions, refer to the "Spicer Universal Joints and Driveshafts" supplied. SECTION 455 : LIFTING SYSTEM According to the male coupler of the carrier. SECTIONS 465/912 : ELECTRIC SYSTEM PARTS 121 All the components of the electric system are located in the boxes. The amber light on calls for maintenance. To reset maintenance warning, push the button. The red light gives diagnostic codes for engine's ECM. In the case of electronic engine, the ECM switches off ignition itself. The control boxes include the following gages and controls: a. Fuel gauge b. Murphy digital gauge (Powerview). It gives many information picked up by the ECM (rpm, hourmeter, pressure, voltmeter, temperature, etc). c. Warning light indicates engine problems. d. Safety system shut down switch e. Ignition switch (with key) f. PTO switch g. Light switch for PTO engagement h. Engine RPM switch i. Impeller casing rotation switch j. Chute control Joystick four (4) positions k. Control lever four (4) positions for steering vanes and chute extension Engine STARTING procedure: a. Make sure that snowblower clutch is disengaged b. For an ELECTRONIC engine, the ECM prevents the ignition of the engine as long as the oil pressure is not adequate. It is important to let the engine run idle at approximate 1 000 RPM, for at least one in order to assure the perfect lubrication of the turbo-compressor before use. N.B. A safety devise will prevent engine from starting when clutch is engaged. Engine STOPPING procedure: Stopping a turbo-charged engine immediately after high-speed operation without allowing a cool-down period may cause damage to the turbocharger, as it will continue to turn without an adequate supply of oil to the bearings. The emergency switches are: a. Coolant low level toggle switch with a ten (10) seconds delay. So, after ten (10) seconds without reading, the switch stops the electric supply of the engine. With a Caterpillar 3126B engine, the toggle switch is supplied by Caterpillar. b. For an electronic engine, the toggle switch is inside the ECM and the limit pressure is approximately of 5 PSI. Coolant high temperature toggle switch is pre-set at 225ºF. Before shut-off, ECM de-rates power by steps. c. Clutch engagement limit switch after a sudden stop of the engine in operation. To re-start the engine, manually disengage the clutch. The engine speed must always be at its lowest to put into gear. Avoid to have the engine run at idle for a long period, at a too low or high speed. Avoid to superheat the engine. When using the carrier at a high speed with heavy load, the engine superheats, in this situation, it does not answer to the accelerator. Frequently check the control panel’s indications. SECTIONS 470/909 : HYDRAULIC SYSTEM PARTS The snowblower’s hydraulic system includes an oil reservoir, a pump driven by the engine’s power take off, an electro-hydraulic valve, an hydraulic motor for the rotation of the impeller 122 casing, hydraulic cylinders for the chute extension and deflector, an hydraulic cylinder for the steering vanes, an hydraulic cylinder for clutch engagement, an adjustable flow control and hydraulic oil filter restriction indicator. The adjusted oil pressure of the valve is 1500 PSI. DIN connectors with LED are used on the hydraulic valve to verify the functioning of the different sections. The valve section that controls the ignition, connects the cylinder and reservoir ports together when not fed. That way, the clutch can be manually disengaged when engine stalls while in operation. The engaging speed is adjusted by an adjustable flow control. MAINTENANCE Visual inspection (damages, leaks, etc.) Engine oil level Every Radiator coolant level 10 hours or Hoses and belts daily Air cleaner restriction Exhaust system Clean out water and rubbish from divider Lubricate drive shaft, augers, impeller casing After Tighten bolts and greasing points the 30th Tighten hoses hour Adjust chains Battery (check electrolyte level) Fuel filters (refer to engine operator’s manual) Every Chain case oil level 50 hours Main transmission oil level Chains’ tension Lubricate steering vanes’ pins Impeller blades and casing Radiators Hydraulic oil level Engine oil and filter Every (refer to engine operator’s manual) 150 hours Hydraulic oil and filter Impeller casing’s gear box Skates and cutting edges Air filter 123 Drain Adjust Change Lubricate Maintenance check Clean Periodicity Check Check hydraulic oil level. Except if specified by customer, hydraulic oil used is Tellus T22 Check condition of hoses and replace if needed. Check if the flow control is locked and that the U-bolts holding the hydraulic clutch engager is thight. X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Belts Every (refer to engine operator’s manual) 300 hours Filter and hydraulic oil Air filter element Chain case oil Every Fuel tank 600 hours Fuel filter or (refer to engine operator’s manual) annually Snowblower clutch Engine coolant (refer to engine operator’s manual) X X Drain Adjust Change Lubricate Clean Maintenance check Check Periodicity X X X X X X X X X X X X X For all engine maintenance information, always refer to engine operator’s manual. SNOWBLOWER STORAGE When snowblower is not to be used for an indeterminate period, it should be inside a dry building. Is snowblower is left unprotected into the open air, deterioration caused by elements could possibly be very costly. The following procedure is recommended:: Clean snowblower entirely. Dry all bright metal parts. Smear a light film of oil to prevent rust. Lubricate all grease fittings. Drain and refill with new recommended main transmission oil, hydraulic oil, auger drive gear box oil and drive chain case oil. Drain fuel tank. Pour 22 litres (5 gallons) of recommended inhibiting fuel into fuel tank, making sure tank is properly ventilated. Run engine for 10 minutes to permit special inhibiting fuel to get every components. If possible, close all cylinders so they will not get damaged by air. Remove battery and store it in a cool dry place. Recharge periodically. Cover exhaust pipe outlet. PREPARING SNOWBLOWER FOR USE AFTER PROLONGED STORAGE Install fully charged battery. Check all oil level, replace fuel tank cap. Remove exhaust pipe covering. Start engine and check that all components are operating correctly. Operate snowblower without load to ensure that all components are in good working conditions. 124 125 SNOWBLOWER TC-202 REDUCTOR 20:1 LUBRICATION INSTALATION, MAINTENANCE AND LUBRIFICATION INSTALLATION The reducer and all components surrounding it must be solidly fixed during installation to provide a good alignment between both shafts. Flexible couplings are highly recommended to minimized wear between bearings and sprockets. Do not install on frame that is subject to strong vibration. STARTING-UP Check oil level. Some reducers may be shipped empty. Check if it has to be fill with oil before starting-up. The reducer will reach it's maximum efficiency only after a couple of hours of operation at maximum speed. It can work to it's rated maximum torque at first use, but a slow augmentation of the torque during the first 20 to 40 hours of running will permit a longer expected service life of the reducer. Also, some precaution should be taken when using a new reducer to avoid excessive charge during first use. Note that it is normal that temperature will rise more with a new reducer. MAINTENANCE Cut all energy input before inspection. The oil level in the reducer must be checked once a month and adjusted accordingly. Never mix different types of oil. Any reading taken during operation will not represent the real oil level. You must verify the ventilation plug and keep it clean. A periodic inspection of all mounting and retaining bolts must be done to prevent any premature wear. 126 SNOWBLOWER TC-202 REDUCTOR 20:1 LUBRICATION OIL CHANGE After the first 100 hours of operation, you must flush the oil, clean the inside and refill with the good quantity and grade of oil. Then you must change the oil every 250 hours or 6 months (whichever comes first). Never mix different types of oil. If you must, flush all the oil and clean the inside of the reducer carefully before adding new oil. LUBRICANTS The lubricant used must have the right viscosity to minimized friction and permit a smoother running under severe conditions. Consult the table below to choose the oil. 1) Texaco 80W90 (Mepora 150) 2) Shell 80W90 (Omala 150) 3) Exxon 80W90 (Spartan 150) 127 PV-02124N Revised 01/04 Section 78 00-02-0528 Installation and Operations Manual Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended before mounting. It is your responsibility to have a qualified person install this unit. GENERAL INFORMATION WARNING BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT ✔ ✔ ✔ ✔ Disconnect all electrical power to the machine. Make sure the machine cannot operate during installation. Follow all safety warnings of the machine manufacturer. Read and follow all installation instructions. Description Display Parameters The PowerView is a powerful new display in a line of components manufactured by FWMurphy as part of its J1939 MurphyLink™† Family. The J1939 MurphyLink™ Family of products have been developed to meet the needs for instrumentation and control on electronically controlled engines communicating using the SAE J1939 Controller Area Network (CAN). The PowerView System is comprised of the PowerView and the Mlink™ PowerView Gages. The PowerView is a multifunction tool that enables equipment operators to view many different engine or transmission parameters and service codes. The system provides a window into modern electronic engines and transmissions. The PowerView includes a graphical backlit LCD screen. It has excellent contrast and viewing from all angles. Back lighting can be controlled via menu or external dimmer potentiometer. The display can show either a single parameter or a quadrant display showing 4 parameters simultaneously. Diagnostic capabilities include fault codes with text translation for the most common fault conditions. The PowerView has four buttons using self-calibrating charge transfer activation technology, which eliminates the concern for pushbutton wear and failure. In addition operators can navigate the display with ease. Enhanced alarm indication with ultra bright alarm and shutdown LEDs (amber & red). It has a wide operating temperature range of -40 to +85º C (-40 to185º F), display viewing -40 to +75º C (-40 to 167º F), and increased environmental sealing to +/- 5 PSI (± 34kPa). In addition it features Deutsch DT style connectors molded into the case and fits quickly and easily into existing 2-1/16 in. (52 mm) gage opening with little effort. The following are some of the engine and transmission parameters displayed by the PowerView in English or Metric units (when applicable, consult engine or transmission manufacturer for SAE J939 supported parameters): ❖ Engine RPM ❖ Engine Hours ❖ Machine Hours ❖ System Voltage ❖ % Engine Load at the current RPM ❖ Coolant Temperature ❖ Oil Pressure ❖ Fuel Economy ❖ Throttle Position ❖ Engine Manifold Air Temperature ❖ Current Fuel Consumption ❖ Transmission Gear Oil Pressure ❖ Transmission Gear Oil Temperature ❖ Transmission Gear Position ❖ Active Service Codes ❖ Stored Service Codes from the engine ❖ Set Units for display (English or Metric) ❖ Engine Configuration Parameters Other components in the system are microprocessor-based Mlink™ PowerView Gages for displaying critical engine data broadcast by an electronic engine or transmission’s Engine Control Unit (ECU): engine RPM, oil pressure, coolant temperature, system voltage, etc. and a combination audible alarm and relay unit for warning and shutdown annunciation. Up to 32 components may be linked to the PowerView using a simple daisy chain wire connection scheme using RS485. The PowerView and all connected components can be powered by 12 or 24-volt systems. Warranty A limited warranty on materials and workmanship is given with this FWMurphy product. A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/warranty.asp. † MurphyLinkTM is a registered trademark of FWMurphy. All other trademarks and ser- 128 vice marks used in this document are the property of their respective owners. PV-02124N page 1 of 17 GENERAL INFORMATION continued Key Pad Functions Table of Contents 1. 2. 3. 4. 5. 6. 7. 8. General Information page # Warnings.................................................... 1 Description................................................. 1 Display Parameters.................................... 1 General Information (continued) Table of Contents....................................... 2 Key Pad Functions..................................... 2 1 Mechanical Installation Specifications............................................. 3 Typical Mounting Dimensions................... 3 Typical Quick-connect Diagram................ 3 8 2 Electrical Installation PIN Connectors Nomenclature.................. 4 Typical Wiring Diagram............................ 4 Operations First Time Start Up................................... 5 Main Menu Navegation............................. 5 Stored Fault Codes.................................... 6 Engine Configuration Data....................... 6 Faults and Warnings............................... .7 Active Fault Codes................................... 8 Shutdown Codes...................................... 8 Back Light Adjustment............................ 9 Contrast Adjustment.............................. 10 Select Units............................................... 10 Setup 1-Up Display................................... 11 Setup 4-Up Display.................................. 14 Utilities.....................................................15 J1939 Parameters....................................16 Glossary...................................................17 Amber Warning LED Display Menu Key Left Arrow Key Right Arrow Key Enter Key Bezel Red Shutdown/Derate LED 7 3 6 4 5 Keypad Functions The keypad on the PowerView is a capacitive touch sensing system. There are no mechanical switches to wear or stick, and the technology has been time proven in many applications. It operates in extreme temperatures, with gloves, through ice, snow, mud, grease, etc., and it allows complete sealing of the front of the PowerView. The ‘key is pressed’ feedback is provided by flashing the screen. The keys on the keypad perform the following functions: – Menu Key - The Menu Key is pressed to either enter or exit the menu screens. – Left Arrow - The Left Arrow Key is pressed to scroll through the screen either moving the parameter selection toward the left or downward. – Right Arrow - The Right Arrow Key is pressed to scroll through the screen either moving the parameter selection toward the right or upward. – Enter Key - The Enter Key (also known as Enter Button) is pressed to select the parameter that is highlighted on the screen. 129 PV-02124N page 2 of 17 MECHANICAL INSTALLATION Specifications Typical Mounting Dimensions Display: 1.3 x 2.6 in. (33 x 66 mm), 64 x 128 pixels. Operating Voltage: 8 VDC minimum to 32 VDC max. Reversed Polarity: Withstands reversed battery terminal polarity indefinitely within operating temperatures. Operating Temperature: -40 to +85ºC (-40 to185ºF). Display Viewing Temperature: -40 to +75ºC (-40 to 167ºF). Storage Temperature: -40 to +85ºC (-40 to185ºF). Environmental Sealing: IP68, +/- 5 PSI (+/- 34.4 kPa). Power Supply Operating Current: (@ 14 VDC)= 52 mA minimum; 268 mA maximum (LCD heater on). CAN BUS: SAE J1939 Compliant. Case: Polycarbonate / Polyester. Clamp: Polyester (PBT). Connectors: 6-Pin Deutsch DTO6 Series. Maximum Panel Thickness: 3/8 in. (9.6 mm). Mounting Hole: 2.062 inch (52 mm) in diameter. Auxiliary Communications (Gages): One (1) RS485 port, MODBUS RTU master, 38.4K baud, N, 8, 1 or 2, half duplex. Potentiometer Input: 1K ohm, 1/4 W Shipping Weights (all models): 1 lb. (450 g.) Shipping Dimensions (all models): 6 x 6 x 6 in. (152 x 152 x 152 mm). FRONT BACK 4.25 in. (108 mm) 4.25 in. (108 mm) 3.489 in. (89 mm) SIDE HOLE CUTOUT 2.062 in. (52 mm) diameter 1.94 in. (50 mm) 1.972 in. (50 mm) 2.070 in. (53 mm) .953 in. (24 mm) 0.78 in. (20 mm) R 0.063 in. (1.6 mm) 0.125 in. (3 mm) 2.41 in. (61 mm) OR 3.18 in. (81 mm) Use a 2.062 in. (52 mm) diameter round hole. Typical Quick-Connect Diagram Last PVA Gage or PVAA Audible Alarm To Engine ECU A To optional external device To PVAA Audible Alarm B Terminating Resistor PVJR To Battery Power PVW-CH POWERVIEW PV100 A Relay N.O. B Relay N.C. OR Ext. Sonalert PVW-PH Relay Comm. Optional PVW-A wire harness Customer provided wire harness or CAN extension harnesses or power extension harnesses. (includes terminating resistor) A B PVA Gage Next PVA Gage Wire harness PVW-J External Dimmer Wire 24 inch. A External Dimmer B A B B+ GRND CAN–SHLD CAN–LO CAN–HI Wire harness PVW-P Wire harness PVW-J 130 PV-02124N page 3 of 17 Wire harness PVW-J ELECTRICAL INSTALLATION PowerView Unit Back View Deutsch DT06-6S Style Connections Plug A Plug B PIN 3 CAN LO – PIN 4 CAN SHLD – PIN 2 CAN HI – PIN 5 Dimmer Potentiometer PIN 1 V+ PIN 3 RS485+ A PIN 4 RS485 – B PIN 6 GRND PIN 1 V+ PIN 6 GRND Recommended Connectors: Body: Deustch DT06-6S Wedge Lock: W6S Terminals: 0462-201-16141 Sealing Plug: 114017 Typical Wiring Diagram IMPORTANT: To eliminate external interference: RS485(+) and RS485(-) should be twisted pair cable or twist wires together, one twist per inch minimum. CAN–L, CAN–H and CAN Shield should be approved J1939 CAN bus cable (CAN wire for example: RADOX plug and play cable, from Champlain cable). (RS485 wire for example: BELDEN 9841 or 3105A). PowerView Deutsch DT06-6S Style Unit Back View NOTE 4 RS485 (+) Data NOTE 5 Pin 3 Green-CAN_L Yellow-CAN_H See NOTE 6 Pin 3 120 Ω See Note or Pin 2 PVA Gage Red-V+ V+ Pin 1 Pin 5 Pin 1 NOTE 1 Ignition Switch 120 ohms Pin 4 Pin 4 Pin 6 ENGINE CONTROL MODULE (SAE J1939 Compliant) RS485 (-) Data NOTE 2 Gray-CAN_SHLD Pin 6 GRND Gray-Ground Blue-Back Light NOTE 7 Battery Illumination Control*(optional) NOTE 3 Note 1: Place Resistor between CAN–H and CAN–L Line near PowerView (included in PVW-P or factory purchased panels). Note 2: Use SAE J1939 compliant wiring or equipment. Note 3: Electronic dimmer switch recommended with 4A, capacity or heavy duty rheostat switch, 1000 ohm, 0.25 watt. 131 PV-02124N page 4 of 17 Note 4: Only use 120 ohm characteristic impedance cable, ex Belden 9841. Note 5: RS485 shield connected to PowerView end only. Note 6: Place Resistor at End of Line on last PVA gage. (Included for factory purchased panels.) Note 7: If a backlight dimmer is not used, connect the blue backlight wire to ground. Do not leave the blue backlight wire unconnected. POWERVIEW OPERATION PowerView Menus 2. The first seven items of the “Main Menu” will be displayed. GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT First Time Start Up 1. When power is first applied to the PowerView, the "Logo Screen" will be displayed. 3. Depressing the "Arrow Buttons" will scroll through the menu selections. GO TO 1-UP DISPLAY STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 2. The "Wait to Start" message will be displayed for engines with a pre-startup sequence. Once the "Wait to Start" message is no longer displayed the operator may start the engine. Note: Displays only when SAE J1939 message is supported by engine manufacturer. WAIT TO START 4. Pressing the right arrow button will scroll down to reveal the last items of “Main Menu” screen highlighting the next item down. PREHEAT ADJUST ADJUST CONTRAST CONTRAST UTILITIES 3. Once the engine has started the display will show the single engine parameter display. 0 1500 3000 1800 RPM ENG RPM COOL TEMP 5. Use the arrow buttons to scroll to the desired menu item or press the "Menu Button" to exit the Main menu and return to the engine parameter display. GO TO 1-UP DISPLAY Main Menu Navigation 1. Starting at the single or four engine parameter display, depress the "Menu Button". 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT STORED CODES ENGINE CONF SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1000 RPM ENG RPM 57 PSI OIL PRES 132 PV-02124N page 5 of 17 98% LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES POWERVIEW OPERATION continued Stored Fault Codes 5. Press the "Menu Button" to return to the main menu. 1. Starting at the single or four engine parameter display depress the "Menu Button". 1500 3000 ENG RPM ENG RPM ▼ 1800 RPM SPN110 FMI10 HIGH COOLANT TEMP 1000 RPM 14.2 COOL TEMP BAT VOLT MORE ▼ 0 98% LOAD@RPM 1 of x HIDE 57 PSI OIL PRES 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Stored Fault Codes" is highlighted. 6. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. GO TO 1-UP DISPLAY 98% STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT GO TO 1-UP DISPLAY STORED CODES STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES Engine Configuration Data 1. Starting at the single or four engine parameter display press the "Menu Button". 3. Once the "Stored Fault Codes" menu item has been highlighted press the "Enter Button" to view the "Stored Fault Codes". GO TO 1-UP DISPLAY STORED CODES STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Engine Configuration" is highlighted. GO TO 1-UP DISPLAY STORED CODES ENGINE ENGINE CONFG CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 4. If the word "MORE" appears above the "Arrow Buttons" there are more stored fault codes that may be viewed. Use the "Arrow Buttons" to scroll to the next Stored Diagnostic Code. 1 of x 3. Once the "Engine Configuration" menu item has been highlighted press the "Enter Button" to view the engine configuration data. ▼ MORE ▼ SPN110 FMI10 HIGH COOLANT TEMP GO TO 1-UP DISPLAY STORED CODES ENGINE ENGINE CONFG CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT HIDE 133 PV-02124N page 6 of 17 POWERVIEW OPERATION continued 4. Use the "Arrow Buttons" to scroll through the engine configuration data. ENGINE SPEED PT 1 or normal operation an auxiliary gage should fail the single or four parameter screen will be replaced with the "MLink Gage Fault" message. 1000 RPM ENGINE OIL PRESSURE GAGE NOT RESPONDING ▼ ▼ MORE 1 of x HIDE 5. Press the "Menu Button" to return to the main menu. 3. To acknowledge and "Hide" the fault and return to the single or four parameter display press the "Enter Button". ENGINE SPEED PT 1 1000 RPM 1 of x ENGINE OIL PRESSURE GAGE NOT RESPONDING ▼ ▼ MORE HIDE 6. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 98% LOAD@RPM 14.2 BAT VOLT 4. The display will return to the single or four parameter screen. 1000 RPM ENG RPM ! 57 PSI OIL PRES 0 1500 3000 1800 RPM ENG RPM COOL TEMP ! Faults and Warnings Auxiliary Gage Fault 1. During normal operation the single or four parameter screen will be displayed. 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT 98% ENG RPM ! 14.2 BAT VOLT ! Indicates Auxiliary Gage Fault .! Indicates Fault Warning ! Indicates Derate or Shutdown Condition Fault 57 PSI OIL PRES ! 5. Pressing the "Enter Button" will redisplay the hidden fault. Pressing the "Enter Button" once again will hide the fault and return the screen to the single or four parameter display. NOTE: The fault can only be cleared by correcting the cause of the fault condition. 1 of x ENGINE OIL PRESSURE GAGE NOT RESPONDING 1000 RPM ENG RPM 57 PSI HIDE OIL PRES 2. The PVA Series of auxiliary gages can be attached to the PowerView. These auxiliary gages communicate with the Modbus master PowerView via a daisy-chained RS-485 port. If at any time during system initialization 134 1000 RPM LOAD@RPM PV-02124N page 7 of 17 POWERVIEW OPERATION continued Active Fault Codes 1. During normal operation the single or four parameter screen will be displayed. 98% 0 1500 LOAD@RPM 3000 1800 RPM ENG RPM 14.2 COOL TEMP BAT VOLT ! 1000 RPM 0 ENG RPM 1500 98% 3000 1000 RPM LOAD@RPM ENG RPM 1800 RPM ENG RPM 57 PSI COOL TEMP ! 14.2 ! 57 PSI OIL PRES BAT VOLT ! OIL PRES 2. When the PowerView receives a fault code from an engine control unit the single or four parameter screen will be replaced with the "Active Fault Codes" message. 1 of x 5. The display will return to the single or four parameter display, but the display will contain the "Active Fault"warning icon. Pressing the "Enter Button" will redisplay the hidden fault. 6. Pressing the "Enter Button" once again will hide the fault and return the screen to the single or four parameter display. WARNING 1 of x WARNING SPN110 FMI0 HIGH COOLANT TEMP SPN110 FMI0 ▼ MORE ▼ HIGH COOLANT TEMP MORE HIDE HIDE 3. If the word "MORE" appears above the "Arrow Buttons" there are more active fault codes that may be viewed. Use the "Arrow Buttons" to scroll to the next "Active Fault Code" 7. The Single or Four parameter screen will display the fault icon until the fault condition is corrected. NOTE: Ignoring active fault codes could result in severe engine damage. GO TO 1-UP DISPLAY 98% STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1 of x SPN110 FMI0 1000 RPM LOAD@RPM ENG RPM ! 14.2 BAT VOLT 57 PSI OIL PRES ! ▼ MORE ▼ HIGH COOLANT TEMP HIDE Shutdown Codes 1. During normal operation the single or four parameter screen will be displayed. 98% 4. To acknowledge and "Hide" the fault and return to the single or four parameter display press the "Enter Button". 0 1500 3000 1800 RPM ENG RPM 1000 RPM LOAD@RPM ENG RPM 57 PSI 14.2 COOL TEMP OIL PRES BAT VOLT 1 of x SPN110 FMI0 HIGH COOLANT TEMP ▼ MORE HIDE 2. When the PowerView receives a severe fault code from an engine control unit the single or four parameter screen will be replaced with the "Shutdown!" message. 1 of x SHUTDOWN SPN110 FMI0 HIGH COOLANT TEMP MORE 135 PV-02124N page 8 of 17 HIDE POWERVIEW OPERATION continued 3. To acknowledge and "Hide" the fault and return to the single or four parameter display press the "Enter Button". 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Adjust Backlight" is highlighted. SHUTDOWN 1 of x GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT ADJUST BACKLIGHT SPN110 FM10 HIGH COOLANT TEMP MORE HIDE 4. The display will return to the single or four parameter display, but the display will contain the "Shut Down" icon. Pressing the "Enter Button" will redisplay the hidden fault. ! 0 1500 98% 1800 RPM GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1000 RPM LOAD & RPM 3000 3. Once the "Adjust Backlight" menu item has been highlighted press the "Enter Button" to activate the "Adjust Backlight" function. ENG RPM ! 57 PSI 14.2 ENG RPM COOL TEMP! OIL PRES BAT VOLT 5. Pressing the "Enter Button" once again will hide the fault and return the screen to the single or four parameter display. 1 of x 4. Use the "Arrow Buttons" to select the desired backlight intensity. SHUTDOWN SPN110 FM10 HIGH COOLANT TEMP MORE ADJUST BACKLIGHT HIDE 6. The Single or Four parameter screen will display the fault icon until the fault condition is corrected. NOTE: Ignoring active fault codes could result in severe engine damage. ! 0 1500 3000 98% ADJUST BACKLIGHT 1000 RPM LOAD & RPM ENG RPM ! 1800 RPM ENG RPM 5. Press the "Menu Button" to return to the main menu. 14.2 COOL TEMP ! BAT VOLT 57 PSI OIL PRES ! Back Light Adjustment 6. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. 1. Starting at the single or four engine parameter display press the "Menu Button". GO TO 1-UP DISPLAY 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1000 RPM ENG RPM 57 PSI OIL PRES 136 PV-02124N page 9 of 17 98% LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES POWERVIEW OPERATION continued Contrast Adjustment 1. Starting at the single or four engine parameter display depress the "Menu Button". 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT 6. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. GO TO 1-UP DISPLAY 98% STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 1000 RPM ENG RPM 57 PSI LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES OIL PRES 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until "Adjust Contrast" is highlighted. Select Units 1. Starting at the single or four engine parameter display depress the "Menu Button". GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 98% 0 1500 1800 RPM ENG RPM 3. Once the "Adjust Contrast" menu item has been highlighted press the "Enter Button" to activate the "Adjust Contrast" function. 4. Use the "Arrow Buttons" to select the desired contrast intensity. COOL TEMP LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES 2. The main menu will pop up on the display. Use the arrow buttons to scroll through the menu until the "Select Units" is highlighted. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT SELECTUNITSD UNITS ADJUST BACKLIGHT STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT ADJUST CONTRAST 3. Once the "Select Units" menu item has been highlighted press the "Enter Button" to access the "Select Units" function. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT SELECTUNITSD UNITS ADJUST BACKLIGHT ADJUST CONTRAST 5. Press the "Menu Button" to return to the main menu. 3000 4. Use the arrows to highlight the desired units. "English" for Imperial units i.e. PSI, ºF or Metric kPa, Metric Bar for IS units i.e. kPa, Bar, ºC. ENGLISH METRIC KPA METRIC BAR ADJUST CONTRAST 137 PV-02124N page 10 of 17 POWERVIEW OPERATION continued 5. Press the "Enter Button" to select the highlighted units. 3. Once the "Setup 1-up Display" menu item has been highlighted press the "Enter Button" to access the "Setup 1-up Display" function. ENGLISH METRIC KPA METRIC BAR GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP SETUP1-UP 1-UPDISPLAY DISPLAY SETUP 4-UP DISPLAY SELECT UNITSD ADJUST BACKLIGHT 6. Press the "Menu Button" to return to the "Main Menu". 4. Three options are available for modification of the 1-Up display. a). Use Defaults – This option contains a set of engine parameters: Engine Hours, Engine RPM, System Voltage, Battery Voltage, % Engine Load at Current RPM, Coolant Temperature, Oil Pressure. b). Custom Setup – This option allows for the modification of what parameter, the number of parameters, and the order in which the parameters are being displayed. c). Automatic Scan – Selecting the scan function will cause the 1-Up Display to scroll through the selected set of parameters one at a time, momentarily pausing at each. ENGLISH METRIC KPA METRIC BAR 5. Use Defaults - To select "Use Defaults" use the arrow buttons to scroll to and highlight "Use Defaults" in the menu display. 7. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. GO TO 1-UP DISPLAY 98% STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT LOAD@RPM 14.2 BAT VOLT USE DEFAULTS DEFAULTS USE CUSTOM SETUP AUTOMATIC SCAN OFF 1000 RPM ENG RPM 57 PSI OIL PRES 6. Press the "Enter Button" to activate the "Use Defaults" function. USE USEDEFAULTS DEFAULTS CUSTOM SETUP AUTOMATIC SCAN OFF Setup 1-Up Display 1. Starting at the single engine parameter display press the "Menu Button". 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Setup 1-up Display" is highlighted. 7. A message indicating the “Single Engine” parameter display parameters are reset to the factory defaults will be displayed, then the display will return to the “Custom Setup” menu. RESTORED TO DEFAULTS GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP1-UP 1-UPDISPLAY DISPLAY SETUP SETUP 4-UP DISPLAY SELECT UNITSD ADJUST BACKLIGHT 138 PV-02124N page 11 of 17 POWERVIEW OPERATION continued 8. Custom Setup - To perform a custom setup of the 1-Up Display use the arrow buttons to scroll to and highlight "Custom Setup" on the display. 13. Press the "Enter button" to select the highlighted parameter for inclusion in the Single Engine Parameter Display. USE DEFAULTS CUSTOM CUSTOMSETUP SETUP AUTOMATIC SCAN OFF ENGINE SPEED PERCENT LOAD AT CURRENT RPM 2 ENGINE OIL PRESSURE 1 ENGINE COOLANT TEMP 3 9. Pressing the "Enter Button" will display a list of engine parameters. USE DEFAULTS CUSTOM CUSTOMSETUP SETUP AUTOMATIC SCAN OFF 14. Continue to scroll and select additional parameters for the custom 1-Up Display. Press the "Menu button" at any time to return to the "Custom Setup" menu. 15. Automatic Scan - Selecting the scan function will cause the 1Up Display to scroll through the selected set of parameters one at a time. Use the "Arrow Buttons" to scroll to the "Automatic Scan" function. USE DEFAULTS CUSTOM SETUP AUTOMATIC OFF AUTOMATICSCAN SCAN OFF 10. Use the "Arrow Buttons" to scroll to and highlight a selected parameter (parameter with a # symbol to right of it). USE DEFAULTS ENGINE SPEED 1 PERCENT LOAD AT CURRENT RPM 3 ENGINE OIL PRESSURE 2 ENGINE COOLANT TEMPERATURE This number indicates the order of display for the parameters and that the parameter is selected for display. 16. Pressing the "Enter Button" toggles the "Automatic Scan" function on. USE DEFAULTS CUSTOM SETUP AUTOMATIC OFF AUTOMATICSCAN SCAN ON 11. Press the "Enter Button" to diselect the selected parameter removing it from the list of parameters being displayed on the 1-up display. USE DEFAULTS ENGINE SPEED 1 PERCENT LOAD AT CURRENT RPM 3 ENGINE OIL PRESSURE 2 ENGINE COOLANT TEMPERATURE 17. Pressing the "Enter Button" again toggles the "Automatic Scan" function off. USE DEFAULTS CUSTOM SETUP AUTOMATIC OFF AUTOMATICSCAN SCAN OFF 12. Use the "Arrow Buttons" to scroll and highlight the desired parameter that has not been selected for display. ENGINE SPEED PERCENT LOAD AT CURRENT RPM 2 ENGINE OIL PRESSURE 1 ENGINE COOLANT TEMP Note that the numbers now indicate the new order of display for the parameters. 139 PV-02124N page 12 of 17 POWERVIEW OPERATION continued 18. Once the "Use Defaults", "Custom Setup" and "Automatic Scan" functions have been set press the "Menu Button" to return to the main menu. 4. Press the "Enter Button" to activate the "Use Defaults" function. This action will reset the unit to the factory default. USE USE DEFAULTS DEFAULTS CUSTOM SETUP USE DEFAULTS CUSTOM SETUP AUTOMATIC OFF AUTOMATICSCAN SCAN ON 19. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. 5. The "Use Defaults"screen will be displayed during the reseting period then will automatically return to the "Setup 4-Up Display" menu. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 0 1500 RESTORED TO DEFAULTS 3000 1800 RPM ENG RPM COOL TEMP 6. Select the "4-Up Custom Setup" from the "4-Up Setup" menu. Setup 4-Up Display USE DEFAULTS CUSTOM CUSTOM SETUP SETUP 1. From the single or four engine parameter display press the "Menu Button". 98% 0 1500 3000 1800 RPM ENG RPM COOL TEMP LOAD@RPM 14.2 BAT VOLT 1000 RPM ENG RPM 57 PSI OIL PRES 2. The main menu will pop up on the display. Use the "Arrow Buttons" to scroll through the menu until the "Setup 4-Up Display" is highlighted. 7. The quadrent with the backlit parameter value is the current selected parameter. Use the "Arrow Buttons" to highlight the parameter value in the quadrant you wish to place a new parameter. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT 3. Once the "Setup 4-Up Display" menu item has been highlighted press the "Enter Button" to activate the "Setup 4-Up Display" menu. 125°F COOL TEMP 1000 RPM ENG RPM 14.2 14.2 BAT VOLT 57 PSI OIL PRESP 8. Press the "Enter Button" and a list of parameters will appear. GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP SETUP 4-UP 4-UP DISPLAY DISPLAY SELECT UNITS ADJUST BACKLIGHT 140 PV-02124N page 13 of 17 125°F COOL TEMP 1000 RPM ENG RPM 14.2 14.2 BAT VOLT 57 PSI OIL PRESP POWERVIEW OPERATION continued 9. The parameter that is highlighted is the selected parameter for the screen. Use the "Arrow Buttons" to highlight the new parameter to be placed in the quadrent selected in the previous screen. ENGINE SPEED ENGINE HOURS ENGINE COOLANT TEMPERATURE BATTERY POTENTIAL ENGINE OIL TEMPERATURE TEMPERATURE ENGINE OIL PRESSURE 3 1 2 4 15. Press the "Menu Button" to exit the Main menu and return to the engine parameter display. The number to the right of the parameter indicates the quadrant in which it is displayed. 1. = Upper Left Quadrent 2. = Lower Left Quadrent 3. = Upper Right Quadrent 4.= Lower Right Quadrent 143°F OIL TEMP 125% 143°F OIL TEMP 3000 1800 RPM ENG RPM 4 ENG RPM 57 PSI OIL PRES COOL TEMP COOL TEMP 143°F OIL TEMP 1000 RPM ENG RPM 57 PSI OIL PRES 2. The main menu will be displayed. Use the “Arrow buttons” to scroll through the menu until the “Utilities” is highlighted. STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT UTILITIES 1 Note the number to the right of the selected parameter indicating that the parameter is now assigned to that display location. 3. Once the “Utilities” menu item has been highlighted, press the “Enter Button” to activate the “Utilities” functions. STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT UTILITIES ØRPM 1000 RPM ENG RPM 57 PSI OIL PRESP 4. Press "Select" to enter the “Gages Data” display. When “Gage Data” is selected the PowerView will communicate with the analog gages at a fixed rate of 38.4 k Baud, 8 data bits, no parity check, 1 stop bits, half duplex. 13. Repeat the parameter selection process until all spaces are filled. 14. Press the "Menu Button" to return to the main menu. 125°F COOL TEMP OIL TEMP 1500 0 1 2 12. The parameter in the selected quadrent has changed to the parameter selected in the previous screen. 125°F COOL TEMP 143°F 1000 RPM 1. Starting at the single or four engine parameter display, press the “Menu button”. 3 2 4 COOL TEMP 3 11. Use the "Menu Button" to return to the “4-UP Custom Setup” screen. ENGINE SPEED ENGINE HOURS ENGINE COOLANT TEMPERATURE BATTERY POTENTIAL ENGINE OIL TEMPERATURE TEMPERATURE 2 ENGINE OIL PRESSURE 125% Utilities (Information and troubleshooting) 10. Press the "Enter Button" to change the selected parameter in the quadrant to the new parameter. ENGINE SPEED ENGINE HOURS ENGINE COOLANT TEMPERATURE BATTERY POTENTIAL ENGINE OIL TEMPERATURE TEMPERATURE ENGINE OIL PRESSURE GO TO 1-UP DISPLAY STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY DISPLAY SELECT UNITS ADJUST BACKLIGHT GAGE DATA REMOVE ALL GAGES SOFTWARE VERSION FAULT CONVERSION ØRPM 1000 RPM ENG RPM 57 PSI OIL PRESP 141 PV-02124N page 14 of 17 POWERVIEW OPERATION continued 5. Use the “Arrow buttons” to scroll through the items or press “Menu” to return to the “Utilities” menu. 1 of x ENGINE OIL PRESSURE ADDRESS: 20 SOFTWARE REVISION #: ERRORS: NONE 6. Press “Menu Button” to return to the “Utilities” menu. 11. Using the “Arrow” buttons scroll to highlight the version to be selected. Press the“Select” button to select the version. Note that an asterisks appears to the right of the selection. NOTE: There are four (4) different methods for converting fault codes. The PowerView always looks for J1939 Version 4 and can be set to use one of the three (3) other J1939 versions. Most engine ECU’s use Version 4, therefore in most cases adjustment of this menu option will not be required. Upon receiving an unrecognizable fault, change to a different J1939 Version. If the fault SPN does not change when the version is changed, the ECU generating the fault is using Fault Conversion method 4. If the SPN number does change but is still unrecognizable, try changing to another J1939 Version not yet used and continue to check the SPN number. 1 of x J1939 VERSION VERSION11 J1939 VERSION 2 J1939 VERSION 3 ENGINE OIL PRESSURE ADDRESS: 20 SOFTWARE REVISION #: ERRORS: NONE 7. Use the “Arrows” to highlight “Remove All Gages”. Press “Select” to clear gage data from memory. It takes a moment to clear all gages. * 12. Press the “Menu” button to return to “Utilities” menu. Press the “Menu” button again to to return to the “Main” menu. CLEARING GAGES PLEASE WAIT STORED CODES ENGINE CONFG SETUP 1-UP DISPLAY SETUP 4-UP DISPLAY SELECT UNITS ADJUST BACKLIGHT UTILITIES 8. When the gage data has cleared, the display automatically returns to the “Utilities” menu. Scroll to “Software Version”. Press “Select” to view the software version currently in the PowerView. SOFTWARE VERSION MURPHY: X.XX 9. Press “Menu” to return to “Utilities”. Highlight “Fault Convertion” using the “Arrows”. Press “Select” to enter the Fault convertion menu. GAGE DATA REMOVE ALL GES SOFTWARE VERSION FAULT FAULTCONVERTION CONVERSION 142 PV-02124N page 15 of 17 SAE J1939 MurphyLink System Implementation of J1939 Parameters Source: SAEJ1939-71 Surface Vehicle Recommended Practice SAE J1939 Section Description PGN Parameter Display Value 5.3.6 Elec Eng Cont #2 - EEC2 61443 Accelerator Pedal Position Percent Load at Current RPM THROTTLE LOAD@RPM 5.3.7 Elec Eng Cont #1 - EEC1 61444 Actual engine % torque Engine Speed ENG TORQUE ENG RPM 5.3.14 Vehicle Distance 65248 Trip Distance Total Vehicle Distance TRIPSPNEDIST VEH DIST 5.3.19 Engine hours, Revolutions 65253 Total Engine Hours ENG HRS 5.3.23 Fuel Consumption 65257 Trip Fuel Total Fuel Used TRIP FUEL FUELUSED 5.3.28 Engine Temperature 65262 Engine Coolant Temp Fuel Temperature Engine Oil Temperature Engine Intercooler Temperature COOL TEMP FUEL TEMP OIL TEMP INTC TEMP 5.3.29 Engine Fluid Level/Pressure 65263 Fuel Delivery Pressure Engine Oil Level Engine Oil Pressure Coolant Pressure Coolant Level FUEL PRES OIL LVL OIL PRES COOL PRES COOL LVL 5.3.31 Cruise Control /Vehicle Speed 65265 Wheel Based Vehicle Speed VEH SPD 5.3.32 Fuel Economy 65266 Fuel Rate Instantaneous Fuel Economy Average Fuel Economy FUEL RATE FUEL ECON AVG ECON 5.3.35 Ambient Conditions 65269 Barometric Pressure Air Inlet Temperature BARO PRES AIR IN TEMP 5.3.36 Inlet/Exhaust Conditions 65270 Boost Pressure Intake Manifold Temp Air Filter Differential Pressure Exhaust Gas Temperature BST PRES MANI TMP AIRDIFPR EXH TEMP 5.3.37 Vehicle Electrical Power 65271 Alternator Voltage Electrical Potential (Voltage) Battery Pot. Voltage (Switched) ALT VOLT SYS VOLT BAT VOLT 5.3.8 Electronic Transmission Controller #2 61445 61445 Selected Gear Current Gear SELECT GEAR CURNT GEAR 5.3.38 Transmission Fluids 65272 Transmission Oil Pressure TRAN PRES Transmission Oil Temperature TRAN TEMP 5.3.46 Engine Fluid Level/Pressure #2 65243 Injector Metering Rail 1 Pres Injector Metering Rail 2 Pres INJ PRES1 INJ PRES2 5.3.58 Fan Drive 65213 5.3.111 Auxiliary Pressures & Temperatures 65164 Auxiliary Temperature AUX TEMP Auxiliary Pressure AUX PRES Diagnostic Messages 65226 65227 65228 DM1 - Active Diagnostic DM2 - Previously Act Diag Codes DM3 - Diagnostic Clear SRVCCODE STORCODE J1939 N/A Machine Hours (PowerView Calculated) N/A Machine Hours MACH HRS 5.3.17 Engine Conf. 65251 Engine Configuration ENG CONF Electronic Transmission Controller #1 61442 Output Shaft Speed OUT SFT SPD Electronic Transmission Controller #1 61442 Input Shaft Speed IN SFT SPD Electronic Transmission Controller #1 61442 Torque Converter Lockup Engaged TORQ LOCK 5.3.5 143 FAN SPD PV-02124N page 16 of 17 GLOSSARY (Troubleshooting information) CANBUS FAILURE PowerView has not received any CAN messages for at least 30 seconds. NO DATA PowerView has not received the particular message being displayed for at least 5 seconds. NOT SUPPORTED PowerView has received a message from the ECU stating the displayed message is not supperted. DATA ERROR PowerView has received an error message from the ECU for the displayed message. EMPTY No parameter selected for this 4-UP quadrant. WAIT TO START PREHEATING This is a message from the engine indicating it is in a preheating cycle. Wait until this message clears before starting the engine. TIMEOUT ECU NOT RESPONDING The ECU did not respond to the PowerView request. NO GAGE DATA The PowerView has no record of connected gages to the RS485 bus. MURPHY DE MEXICO, S.A. DE C.V. Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje San Luis Potosí, S.L.P.; México 78384 +52 444 8206264 fax +52 444 8206336 Villahermosa Office +52 993 3162117 e-mail [email protected] www.murphymex.com.mx MURPHY SWITCH OF CALIFORNIA 41343 12th Street West Palmdale, California 93551-1442; USA +1 661 272 4700 fax +1 661 947 7570 e-mail [email protected] www.murphyswitch.com MACQUARRIE CORPORATION 1620 Hume Highway Campbellfield, Vic 3061; Australia +61 3 9358 5555 fax +61 3 9358 5558 e-mail [email protected] RE P.O. Box 470248 Tulsa, Oklahoma 74147 USA +1 918 317 4100 fax +1 918 317 4266 e-mail [email protected] www.fwmurphy.com FRANK W. MURPHY, LTD. Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. +44 1722 410055 fax +44 1722 410088 e-mail [email protected] www.fwmurphy.co.uk GI D FWMurphy CONTROL SYSTEMS & SERVICES DIVISION P.O. Box 1819; Rosenberg, Texas 77471; USA +1 281 633 4500 fax +1 281 633 4588 e-mail [email protected] E ® STER USA–ISO 9001:2000 FM 28221 UK–ISO 9001:2000 FM 29422 In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time. 144 PV-02124N page 17 of 17 Printed in U.S.A. 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 Shutdown SIS Previous Screen Product: NO EQUIPMENT SELECTED Model: NO EQUIPMENT SELECTED Configuration: NO EQUIPMENT SELECTED Troubleshooting C7 and C9 Industrial Engines Media Number - RENR2418- 03 Publication Date - 2006/09/01 Date Updated - 2006/09/28 i02608405 Diagnostic Code Cross Reference SMCS - 1900 Problems with the electronic control system are reported via these types of codes: flash codes, SPN/FMI codes, diagnostic codes and event codes. For information on flash codes, refer to Troubleshooting, "Flash Codes". For information on SPN/FMI codes, refer to Troubleshooting, "Diagnostic Codes". For information on diagnostic codes, refer to Troubleshooting, "Diagnostic Codes". For information on event codes, refer to Troubleshooting, "Event Codes". Use Table 1 as a cross-reference between the various types of codes. Table 1 Cross Reference for Diagnostic Codes Flash Code SPN (1)/FMI Code Diagnostic Code or Event Code Description of Code 1074-05 1248-05 Retarder Solenoid current below normal 1074-06 1248-06 Retarder Solenoid current above normal 626-05 2417-05 Ether Injection Control Solenoid open/short to +batt 626-06 2417-06 Ether Injection Control Solenoid short to ground 678-03 41-03 8 Volt DC Supply short to +batt 678-04 41-04 8 Volt DC Supply short to ground 262-03 5 Volt Sensor DC Power Supply short to +batt 14 16 21 620-03 209 1079-03 620-04 262-04 5 Volt Sensor DC Power Supply short to ground 100-03 100-03 Engine Oil Pressure open/short to +batt 100-04 100-04 Engine Oil Pressure short to ground 100-10 100-10 Engine Oil Pressure abnormal rate of change 102-03 102-03 Boost Pressure Sensor short to +batt 102-04 102-04 Boost Pressure Sensor short to ground 102-10 102-10 Boost Pressure Sensor abnormal rate of change 102-03 1785-03 102-04 1785-04 102-10 1785-10 Intake Manifold Pressure Sensor abnormal rate of change 108-03 274-03 Atmospheric Pressure open/short to +batt 108-04 274-04 Atmospheric Pressure short to ground 110-03 110-03 Engine Coolant Temperature open/short to +batt 110-04 110-04 Engine Coolant Temperature short to ground 28 91-13 91-13 Throttle Position calibration required 32 91-08 91-08 Throttle Position signal abnormal 190-08 190-08 Engine Speed signal abnormal 723-08 342-08 Secondary Engine Speed signal abnormal 190-15 E362 (1) Engine Overspeed Warning 190-00 E362 (3) Engine Overspeed Shutdown 94-03 94-03 Fuel Pressure open/short to +batt 94-04 94-04 Fuel Pressure short to ground 105-03 172-03 Intake Manifold Air Temp open/short to +batt 105-04 172-04 Intake Manifold Air Temp short to ground 164-02 164-02 Injector Actuation Pressure signal erratic 164-03 164-03 Injector Actuation Pressure voltage high 164-04 164-04 Injector Actuation Pressure voltage low 1079-04 24 25 Intake Manifold Pressure Sensor voltage above normal Intake Manifold Pressure Sensor voltage below normal 26 27 34 35 37 38 39 210 164-11 164-11 Injector Actuation Pressure system fault 637-13 261-13 Engine Timing calibration required 100-17 E360 (1) Low Engine Oil Pressure Warning 100-18 E360 (2) Low Engine Oil Pressure Derate 100-01 E360 (3) Low Engine Oil Pressure Shutdown 729-05 617-05 Air Inlet Heater Relay open/current below normal 729-06 617-06 Air Inlet Heater Relay grounded/current above norm 168-00 168-00 System Voltage high 168-01 168-01 System Voltage low 168-02 168-02 System Voltage intermittent/erratic 56 630-02 268-02 Check Programmable Parameters 58 639-09 247-09 J1939 Data Link communications 110-15 E361 (1) High Engine Coolant Temperature Warning 110-16 E361 (2) High Engine Coolant Temperature Derate 110-00 E361 (3) High Engine Coolant Temperature Shutdown 111-17 E2143 (1) Low Engine Coolant Level Warning 111-18 E2143 (2) Low Engine Coolant Level Derate 111-01 E2143 (3) Low Engine Coolant Level Shutdown 94-15 E096 (1) High Fuel Pressure Warning 94-17 E198 (1) Low Fuel Pressure Warning 94-18 E198 (2) Low Fuel Pressure Shutdown 1636-15 E539 (1) High Inlet Air Temperature Warning 1636-00 E539 (3) High Inlet Air Temperature Shutdown 174-15 E363 (1) High Fuel Temperature Warning 174-16 E363 (2) High Fuel Temperature Derate 174-00 E363 (3) High Fuel Temperature Shutdown 0441-15 E445 (1) High Auxiliary Temperature Warning 0441-16 E445 (2) High Auxiliary Temperature Derate 0441-00 E445 (3) High Auxiliary Temperature Shutdown 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 42 46 49 51 61 62 63 64 65 67 211 68 1836-04 1836-04 Auxiliary Temperature Sensor short to ground 1387-15 E443 (1) High Auxiliary Pressure Warning 1387-16 E443 (2) High Auxiliary Pressure Derate 1387-00 E443 (3) High Auxiliary Pressure Shutdown 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 1835-04 1835-04 Auxiliary Pressure Sensor short to ground 651-05 001-05 Cylinder #1 Injector open circuit 651-06 001-06 Cylinder #1 Injector short 652-05 002-05 Cylinder #2 Injector open circuit 652-06 002-06 Cylinder #2 Injector short 653-05 003-05 Cylinder #3 Injector open circuit 653-06 003-06 Cylinder #3 Injector short 654-05 004-05 Cylinder #4 Injector open circuit 654-06 004-06 Cylinder #4 Injector short 655-05 005-05 Cylinder #5 Injector open circuit 655-06 005-06 Cylinder #5 Injector short 656-05 006-05 Cylinder #6 Injector open circuit 656-06 006-06 Cylinder #6 Injector short 71 72 73 74 75 76 (1) Suspect Parameter Number Copyright 1993 - 2007 Caterpillar Inc. 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