credit application and agreement

Transcription

SealBoss
®
Toll Free 877-932-2293 Ph 714-662-4445
Catalog Index
Product Overview & Starter Kits
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
®
®
®
®
®
®
®
®
®
®
®
®
®
1510 & 15X
1570 & 15X
1590 SLV
1500
1640 SlabLifter
1500 Oakum
1403
1430
FlexGel2 NSF
2400 Polygel
Can Seal Foam
SB FORMULA
Swell Caulk
NSF Approved Hydrophobic Semi-Flex Water-Stop-Foam & Accelerator
Hydrophobic Flexible Water-Stop-Foam & Accelerator
Super Low Viscosity Water-Stop-Foam
2 Component Water-Stop-Foam
Structural Foam
Untreated Oil Free Oakum - Stop Water in Wide Joints & Gaps
Low Viscosity-Flexible Polyurethane Resin
Low Viscosity-Flexible Resin - Dry Applications
NSF Approved Hydrophilic Polyurethane Foam / Gel
Acrylate Gel
Polyurethane in a Can
Water Based Concrete Penetrating Sealer & Protector
Swell Caulk, Hydroswelling Sealant For Wet & Underwater Applications
Structural Repair , Injection and Bonding Products
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
®
®
®
®
®
4040
4050
4130
4140
4500 QS Paste
LV High Strength Epoxy Resin
SLV High Strength Epoxy, Super Low Viscosity
Epoxy Binder
Epoxy Bonding Agent
Quickseal High Strength Epoxy Paste
Floor Joint Filler, Spall Repair and Coatings
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
®
®
®
®
®
®
6060
6500
6500 HM
6600 V
6880
6900
SealBoss ® QuickFix Concrete Mender, Spall Repair
SealBoss ® QuickFix Polyurea Flexible Joint Filler & Spall Repair
QuickFix Polyurea Flexible Hand Mix Formula
QuickFix Vertical Joint Sealer
QuickFix Epoxy Semi Flexible Joint Filler
QuickFix Polyurea Spray Coating
Specialty Coatings
SealBoss ®
SealBoss ®
SealBoss ®
FlexCoat
Flexseal1
HD 80 Traffic
Versatile& Flexible Coating, Chemical Cure PU
Flexible Waterproofing Membrane
Heavy Duty High Traffic Coating System
Cleaner / Thinner
SealBoss ®
R70 PUMP FLUSH
Solvent Free, Non Hazardous (DOT, IATA, IMDG) Cleaner
Packers, Injection Tube, JointMaster Pro 2, Pumps & Accessories
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
SealBoss
®
®
®
®
®
®
®
Injection Packers
JointMaster (TM)
P2002
PA 3000, 3003
Injection Pumps
Accessories
Injection Tube System
Mechanical Packers, Surface Ports
Joint Filler Pump
Polyurethane Crack Injection Pumps
Epoxy Injection Pumps
Electric, Pneumatic, Hand Pumps
Various Accessories
SBX2, Cold Joint Waterproofing System
Catalog Index
Pumps JointMaster Packers
Accessories
1506000 Series1500 4000 Series 1500 2000 1400 1500 Series
Waterproofing - Injection Foams, Gels, Sealers
SealBoss ®
SealBoss ®
SealBoss ®
Additional Information
Credit Application
Terms and Conditions
1
SealBoss ® Corp. 1669 E Wilshire Ave, Santa Ana, CA 92705
Toll Free 877-932-2293
Ph 714-662-4445
Fax714-662-4446
e-mail: [email protected]
SealBoss.com
concrete solutions online
SealBoss
2
®
Toll Free 877-932-2293 Ph 714-662-4445
SealBoss.com
concrete solutions
online
Product Data Sheet
Polyurethane
Grouts,Resins
Foams & Gels
SealBoss ®
Acrylate Gels
3
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Ph 714-662-4445
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WATERPRROFING - Polyurethane PUR Line - WaterStopFoam.com - Acrylate Gels
SealBoss
®
SealBoss.com
SealBoss ®
Polyurethane & Acrylate Injection Technical Sheets
SealBoss
®
Information Bulletin
SealBoss ® Water Stop Injection Systems
Introduction
Thank you for choosing the SealBoss ® Concrete Repair System for your chemical
injection application. You are now well on your way to a successful and permanent
concrete repair solution. In the pages to follow, we would like to provide a repair
technique introduction and encourage you to familiarize yourself with the process as
we proceed to explain the advantages of the SealBoss ® repair systems and what
we can offer you as a valued SealBoss ® customer.
Application Crack Injection with Polyurethane & Acrylate:
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SealBoss ® Corp.
Fax 714-662-4446
1669 E Wilshire Ave, Santa Ana,
Ph 714-662-4445
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Toll Free 877-932-2293
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SealBoss ®
1) Wear adequate protective gear and goggles at all times and follow data sheet
and MSDS instructions.
2) Thoroughly clean the face of the crack or joint by wire brush, disc sander,
pressure washing, or similar. It is recommended to inject into the cleanest
substrate possible for optimal results.
3) Identify the drill hole spacing and depths. For structures thicker than 4 inches
SealBoss ® recommends drilling at a 45 degree angle into the concrete
structure in order to intersect the crack approximately halfway through the
thickness of the substrate. This is achieved by not drilling directly into the crack,
rather to begin drilling a few inches to the left or right of the crack in an angled
approach to the crack itself. This technique permits the ‘inside-out’ reaction
which is required for full penetration of the crack or joint. (Note: Typical drill
spacing along the surface of the crack range from 6” – 12” depending on the
thickness of the crack. Hairline cracks require closer spacing than larger cracks
because the material will not travel as far.) . Industry standards for drill diameters
are 3/8” – 5/8” depending on the mechanical packer being used.
4) At this point, you will install mechanical packers which are to be inserted into the
drill holes. These packers have a threaded shaft with a rubber base. Following
insertion, tightening of the threaded shaft will compress the rubber inside the drill
hole, resulting in a compression seal through which you will inject the
polyurethane resin. Diameters of these packers range from ¼” – ¾” with industry
standards being 3/8” – 5/8”. Other packer types are available. (Note: SealBoss
® also provides high quality SDS drill bits.) In poured concrete substrates, the
drill hole will act as a solid channel which will direct the resin to the crack which
permits the usage of shorter length packers. In substrates which may exhibit
voids such as block wall, stone, brick, and rubble, SealBoss ® recommends
using longer packers which provide a definite grout delivery channel to the crack
or joint being sealed. Tighten packers securely to withstand injection pressures!
5) Note: If a separate water pump is not available this step may be omitted! Once
the first hole is drilled, some contractors may test and flush the hole by injecting
water into the port. If the crack is accepting water, you have intersected the
crack successfully and you may move onto the next hole. If the crack is not
Polyurethane & Acrylate Injection Systems
SealBoss ® polyurethane injection systems are designed for concrete crack and
joint waterproofing applications as commonly found in most concrete and masonry
structures such as parking garages, basements, elevator shafts, pools and planters,
and many more. For crack and joint applications, the low viscosity resins are injected
into the actively leaking cracks or joints, contact moisture, and expand into a closedcell, flexible, fully-penetrated polyurethane seal. Because the cured product offers a
degree of while remaining water-tight for years to follow. Once you have identified the
crack and/or joints that have allowed water infiltration, you are now ready to begin!
SealBoss ®
SealBoss
®
8)
9)
10)
11)
Application Technique Curtain / Bladder Injection
Curtain or Bladder injections refer to a technically advanced method of chemical
injection that is used on block, brick, stone and concrete substrates where the
5
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Port placement at 45
degree angle
Hose set coupling to
installed mechanical packer
7)
Staggered port placement
on vertical crack
SealBoss ®
6)
accepting water, you may not have drilled deep enough or the crack is directed in
to the opposite side. In this case, drill from the opposite side of the crack and
water test again. (Note: Never water test with the same pump from which
polyurethane resin will be dispensed. Polyurethanes are water activated and will
cause pump failure.)
Once the holes are drilled, and packers are set, you are now ready to mix the
material, and inject the crack.
The most commonly used hydrophobic
polyurethane foam grout is SealBoss ® 1510 or SealBoss ® 1570 which is
accompanied by an accelerator, SealBoss ® 15x. The applicator is able to
adjust reaction times based on flow rate and application variables. This is
achieved by adjusting the amount of 15x accelerator accordingly in the range of
2-20%. For gushing leaks, 20% accelerator solution will provide immediate
results while most common crack leaks are repaired with a 5% solution. This is
roughly 7oz. of SealBoss ® 15x per 1 gallon of SealBoss ® 1510/1570. After
mixing, the polyurethane is ready for injection.
SealBoss ® pressure pumping equipment couples to SealBoss ® zerk style
packers and ports via 4-tooth SealBoss ® zerk coupler or SealBoss ® button
head style packers via heavy duty slide coupler. SealBoss ® starter kits come
equipped accordingly. After coupling to the secured and tightened packers,
begin injecting.
Due to the use of high pressure injection equipment, product may travel further
than expected within the structure and may show up many feet from the point of
injection. Small crack may show up that had been invisible prior to the injection
process. Caution: Be prepared, product may shoot out from the structure or
around the drill holes. Packers may blow out! Begin injection from the lowest
packer. A common observation will be the decrease of water flow from the face
of the crack and/or reacting material exiting the face of the crack. This is a good
indication of successful penetration and results. However, the applicator must
ensure that enough material is injected into each crack in order to achieve the
required density for sustainable results. A good technique is to inject 2-5 ports
with observable penetration, and then go back to reinject those 2-5 ports once
again to ensure adequate material consumption. Packers that still consume
considerable amounts of product should be injected a third time or as much as
necessary to create a permanent seal. (Note: It is quite possible to achieve
differing results on the same injection application due to inadequate material
consumption alone). If the crack is not accepting product, you may not have
drilled deep enough or the crack is directed in the opposite side. In this case,
drill from the opposite side of the crack and ensure to intersect the crack.
Continue this procedure until the entire length of the crack or joint is sealed.
After allowing the material to fully cure overnight if possible, packers can be
removed by loosening the shaft. Some applicators leave the rubber base in the
wall and then patch the drill hole while others remove the entire packer prior to
patch. In some remote injection applications packers even remain in place
permanently. This is applicator / owner preference. A final cleanse of the face of
the crack is necessary to remove cured product via wire brush, pressure
washing, etc. The substrate is now ready for final finish to client’s intention.
Flush all dispensing equipment with initially with a small amount of solvent such
as xylene or acetone to cut the product (if permitted on the job). Follow this step
by flushing generously with SealBoss ® R70 flush for protecting hoses and for
pump lubrication purposes. Do not use solvent for the final flush as it will diminish
the life of your equipment drastically. Do NOT clean with water!!! Store for next
use.
SealBoss ®
SealBoss
®
applicator observes large area below grade moisture intrusion and wetness through
the entire substrate opposed to intrusion through a specific crack and/or joint.
2)
3)
4)
5)
6)
7)
Wear adequate protective gear and goggles at all times and follow data sheet
and MSDS instructions.
Identify the water source and pattern of moisture intrusion. Most block, stone,
and brick leaks are caused by failed positive side membranes. Block walls are
often unfilled which also creates voids and pockets for water intrusion.
Drill 3/8 or 1/2” holes along the water marks at 2’ intervals. Moving up the wall,
continue to space the holes at 2’ intervals creating a grid pattern of injection Grid pattern of injection sites
– typical of curtain / bladder
holes as seen in the image. These drill holes are to penetrate the substrate at
injection – 2’ on center
full depth creating a channel in the wall through which chemicals can be
injected.
Once the grid pattern is created, mechanical packers may be inserted into
each one. In the case of block walls that are not filled adequately, longer
packers are recommended providing a full length channel which ensures that
material reached the back side of the wall (it is not recommended to simply fill
the blocks with materials – block wall curtain injections require material travel
through the entire wall as seen in image on the previous page). In the case of
older and disturbed stone or brick structures, however, it is also common to
inject the structure itself as seen to the right.
Based on the application and circumstances, SealBoss ® may recommend
using hydrophobic SealBoss ® 1510, SealBoss ® FlexGel hydrophilic
polyurethanes or SealBoss ® 2400 polyacrylate. SealBoss ® FlexGel can
react with large amounts of water forming a foam or a gel, providing a
membrane like positive side shield. They expand and contract based on the
surrounding water content. During wet cycles or rain seasons the material will
then expand to greater coverage area providing optimal probability for full
membrane coverage. SealBoss ® FlexGel may be injected through single
Injection of internal
component, high pressure equipment with the presence of moisture behind the
substrate – commonly
found in deteriorated brick
substrate. Dual component, multi-ratio equipment may also be used by
and stone
injecting FlexGel2 and H2O simultaneously.
FlexGel2 will exhibit
waterproofing properties in ratios of 1:1 – 15:1 (H2O:FlexGel2). SealBoss ®
2400 acrylate is a hydrophilic water thin injection material that offers specific
characteristics. The product must be pumped via a dual component stainless
steel pump such as the SealBoss ® IP2C shown to the right. The uncured
product can be cleaned off with water
Because backfill and soil consolidation behind the structures are sometimes
unknown, applicators must monitor flow rates and material consumption in
each hole.
A typical coverage for SealBoss ® FlexGel hydrophilic
polyurethane is 9 square feet / gallon. This equates to approximately ½ gallon
injected into each drill hole. If large voids are expected behind the wall,
expansive hydrophobic polyurethane such as SealBoss ® 1510 may be
injected initially in order to fill these voids and provide a solid mass against
which the hydrophilic gel can be injected.
Some time may be required to assess the coverage of the repair. Job site
IP2C Stainless Steel, dual
inspection following subsequent wet/dry cycles may require spot injections to
component pump for
polyacrylate injection
the original grid pattern and/or to the migrating moisture pattern as the
moisture intrusion is eliminated.
6
SealBoss ® Corp.
Fax 714-662-4446
Ph 714-662-4445
CA 92705
Toll Free 877-932-2293
SealBoss.com
1)
Block wall curtain injection
theory reinstating positive
side membrane
SealBoss ®
Because of the immense costs associated with excavation and application of a new
positive side membrane, the Curtain or Bladder injection method is an economically
viable solution for repair. By drilling a grid pattern of holes the entire way through the
substrate, applicators can repair the failed membrane from the inside of the structure.
SealBoss ®
SealBoss
®
Benefits of SealBoss ® Professional Starter Kits TM
Affordable for beginning applicators on smaller and manageable projects
Low investment for high return repair system offering
Great way to familiarize yourself with SealBoss ® Concrete Solutions
Additional revenue stream
Niche system solution creating company differentiation
Minimal investment for industrial grade system
Industrial grade pump for future applications
Higher pressure pump = better results
Support of established and valued SealBoss ® brand
Significant amount of referral business
It is important to note that the increased pressures and higher quality dispensing
equipment of SealBoss ® Professional Starter Kits achieve more favorable results
for these repairs. As mentioned in the application technique, the amount of material
inside the crack or joint is paramount to the prolonged success of the repair. By
pumping at higher pressures combined with re-injecting each packer one or two
times, you will inevitably observe better material consumptions and travel, which
creates a better density upon expansion, which creates a more closed cell structure
which provides long-lasting results.
>6000 psi pressure tested
P2002. Single component,
drill operated design
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
Professional Starter Kit
materials shown here
High Pressures = Greater Volumes = Increased Density = Closed-Cell Structure
= Water Tight Repair = Referral and Repeat Business
Enjoy Benefits of Approved Applicator Certificate
At this stage, you are now familiar with the SealBoss ® polyurethane injection
systems, own an industrial grade pump, possibly through the purchase of a
SealBoss ® Professional Starter Kit, and may have repaired cracks and joints
successfully and permanently! If you have found yourself at this stage in the repair
industry, it is time to consider the SealBoss ® Approved Applicator Program.
SealBoss ® puts a considerable amount of resources into engineer specification
efforts and commercial architects and builders. It is quite common for engineers and
architects to require an approved applicator for specialty repairs such as the chemical
injection systems. In an effort to increase quality assurance and adhere to engineer
specifications, SealBoss ® offers a training program for contractors to obtain an
SealBoss ® Approved Applicators Certificate.
Approved Applicators gain
first access to SealBoss
leads and specifications
7
SealBoss ® Corp.
Fax 714-662-4446
Ph 714-662-4445
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Toll Free 877-932-2293
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SealBoss ®
SealBoss ® offers complete system solutions and SealBoss ® Professional
Starter Kits that provide the applicator optimal probabilities for successful repairs.
While the kits offer significant convenience and savings, all products and materials
can be reordered individually for future projects. Professional Starter Kits include the
products necessary for an industrial or commercial project including a high pressure,
industrial grade pump. The SealBoss ® Professional Starter Kits include
everything required to perform approximately 100-200 ft. of concrete crack and joint
repair work! Some of the SealBoss ® Professional Starter Kits benefits include:
SealBoss ®
SealBoss
®
Professionalism, Competence, and Knowledge!
1)
2)
3)
4)
5)
Set your company up for success with an approved applicator certificate
Qualify yourself in bid meetings with your certificate
Gain access to the SealBoss ® lead generation system
Be included on SealBoss ® applicator list for engineers
Join the proven SealBoss ® Team!
Commonly used pump system overview:
Benefits
HP100
High / Low Pressure
Polyurethane
Injection
-Convenient
-Easy to operate
-No power supply required
P2002
High / Low Pressure
Polyurethane
Injection
-Convenient
-Electric Drill Operated
-6000+ psi
P3003-2C
High / Low Pressure
Polyurethane and
Epoxy Injection
-Convenient
-Electric Drill Operated
-Pumps EP and PU resin
-1:1 and 2:1 ratios
IP295
High / Low Pressure
Polyurethane
Injection
-Lightweight
-Electric
-Economical
IP495
High / Low Pressure
Polyurethane
Injection
-Lightweight
-Electric
-Heavy Duty for extended
pumping durations
IP2C
High / Low Pressure
Polyacrylate / Gel
Injection
- Stainless Steel
- Dual Component
- Flush Pump Included
Image
Please contact SealBoss ® with all questions concerning our progression program to
become an Approved Chemical Injection Applicator. Take the time to experience our
commitment to service and knowledge by speaking with one of our experienced
representatives. We look forward to hearing from you soon!
SealBoss ®
Repairing Together,
The SealBoss ® Team
8
SealBoss ® Corp.
Fax 714-662-4446
Ph 714-662-4445
CA 92705
Toll Free 877-932-2293
Application
SealBoss.com
Toll Free 877-932-2293 Ph 714-662-4445
SealBoss.com
concrete solutions
1510 Water-Stop-Foam PUR / 15X Accelerator
RANGE OF APPLICATION
Water Stop Foam for infiltrating & gushing water:
Product Data Sheet
Versatile, Water Activated,
Polyurethane Water Stop
& Seal Injection Foam Grout
Examples: In applications of high pressure waterintrusions, the system will react aggressively on contact with
water when catalyzed at 10% or more. A slightly catalyzed
product at about 2% on the other hand assures good penetration
results in very fine capillary crack injection and for purposes
of extended reach of product in the injected structure.
The accelerator system offers a very flexible
bandwidth of reactive properties, gel-time and expansion rate
which make this product extremely versatile for many
applications.
Plan ahead: Observe temperature and humidity of the
environment, since both determine the pot-life of the premixed
batch. Do not mix more material than the amount that will be
pumped within reasonable time. Rule of thumb: High
temperatures and high humidity - less accelerator.
1510 Water-Stop-Foam reacts with the moisture in
the structure and does not need large amounts of water to
react. Simultaneous injection of water is typically not necessary.
If the area of application seems to be completely dry, preinjection of water may be recommended.
Caution: This product is moisture activated. It is
essential for all equipment to be dry. Avoid any moisture
contact with the mixture to prevent premature reaction of the
product. If reaction of the batch occurs while pumping,
immediately shut down the machine and flush with a cleaner
to avoid built up and clogging of the equipment.
MAINTENANCE OF EQUIPMENT
Remove all excess product and any smears. Tools
and mixing equipment must be cleaned immediately after use.
R70 Pump Flush is good to your equipment and should always
be used. For best results please follow our recommendations.
First Step is conditional - Omit if in conflict with regulations on
the jobsite or the equipment you use: Flush first with a very
small amount of solvent (not supplied by us) to cut remaining
material. Caution: Xylol, Toluol, Acetone, M.E.K. are hazardous,
combustible, aggressive towards the environment, equipment,
seals and hoses. Immediately follow second step.
Second Step: Flush with R70 Pump Flush circulate cleaner
through pump and hoses for several minutes at higher flow
rates. R70 Pump Flush is a solvent free, non-flammable
cleaner, lubricator and pump and hose conditioner. The product
ships without hazard label.
PRECAUTION
Protect your health! While working with this material,
safety goggles, gloves and safety clothing must be worn at all
times. While injecting, a full face shield is strongly
recommended. Spills and blow-outs do happen! Protect
yourself and others on the jobsite. Consider property in
proximity of the application area to prevent loss or damage.
Protect your jobsite from unauthorized persons. Store all
materials and equipment safely and out of reach of children!
Observe container labels, MSDS, and instructions in the
Product Catalog before using the product and equipment. In
case one of the components comes in contact with the skin,
wash thoroughly with soap and water. Provide adequate
ventilation in volume and pattern in working area. Further
protection: emergency showers and eyewash stations.
- Defective Concrete (Cracked or Honeycombed)
- Concrete Construction Joints & Cracks
- Limestone
- Brick Construction
- Pipe Intrusions
- Waste Water Tanks
- Water Reservoirs
- Sewers, Manholes, Utility Boxes, etc.
- Tunnels, Dams
- Soil Stabilization
- Elevator Pit Waterproofing
TYPE OF MATERIAL
SealBoss ® 1510 Water-Stop-Foam is a hydrophobic
water (hydro) activated water cut-off grout and foam seal grout
based on a MDI (methylene-diphenyl-isocyanate) polyurethane.
The resin is 100% solvent free and 100% solids. The gel-time
of the product is adjustable by the mandatory adding of a certain
percentage of 15x Accelerator.
Upon contact with water 1510 Water-Stop-Foam
reacts to a semi flexible foam while expanding its volume 30
to 40 times. The cured material is of a constant volume. Since
water is not a component of the foam structure, the cured
material is essentially not effected by water or dryness. The
reacted material does not shrink or swell.
Depending on the amount of accelerator added and
the pressure of injection, 1510 Water-Stop-Foam reacts to a
very dense, closed cell, semi rigid material or a more open cell,
semi flexible product. For best waterproofing results the closed
cell structure is desired.
1510 Water-Stop-Foam is is designed for cutting off
gushing water of high pressure and speed. Due to the low
viscosity of the material, 1510 Water-Stop-Foam offers
superior penetration in hairline crack injection. The product
is also suitable for the filling of larger spaces, cracks and
honeycombing in stone or concrete structures. The product
can be applied as a non-shrink, high strength soil stabilization
grout when used with very little accelerator. The moisture
content of the soil must be sufficient to ensure reaction.To
achieve most satisfying and permanent results in certain
applications, a combination of 1510 Water-Stop-Foam with
other systems of our product line may be advised. Ask your
SealBoss technician for details.
PROCESSING
1510 Water-Stop-Foam and the 15X Accelerator
are supplied separately to allow adjustment of gel-time and to
provide a long shelf life. It is mandatory to add 15X Accelerator
to ensure complete reaction as designed. A higher percentage
of Accelerator added will increase reactive speed, expansion
volume and lower the density of the product accordingly. Since
the end product is of cellular structure, a higher density is
favoured for best waterproofing properties.
Recommended mix ratios are between 5% and 10%
of Accelerator added. In situations of high water flow rates and
/or low temperatures, ratios may be increased to 20%.
For soil stabilization ratios may be lowered to less than 5%.
Toll Free 877-932-2293
Ph 714-662-4445
Fax714-662-4446
online
9
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SealBoss ®
®
SealBoss ®
SealBoss
SealBoss
SealBoss ®
®
Toll Free 877-932-2293 Ph 714-662-4445
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concrete solutions
online
Product Data Sheet
Versatile, Water Activated,
TECHNICAL DATA
Appearance
Solids
Density, lb/gal - g/ml
Boiling Point, C / F
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
(2%-10% accelerator)
Solubility in Water
Packaging
Storage
Reaction
Induction Time, 20C/68F
Gel time, 20C/68F
Gel time, 20C/68F
1510 Water-Stop-Foam
Brown
100%
1.12
205C/400F
180C/356F
160-250
50-10 parts
15X Accelerator
Clear
100%
ASTM D 1010
0.93
ASTM D 3800-79
170/338F
125C/225F
ASTM D 93-85
20
ASTM D 2196
1part
not
1 Gal
0.1 Gal
5 Gal
0.5 Gal
55 Gal
Good storage stability for unopened containers at 15 - 30 C
58 - 85 F in dry, sun free indoors environment 3 years shelf life.
30
70
15
50
sec
sec
sec
sec
(10% 15X added)
(10% 15xs added)
(15% 15X added)
(15% 15xs added)
Shear Strength
Unconfined Compressive
Shrinkage
Strength (Sand Filled)
Corrosiveness
Appearance
Toxicity
600-4000 (6-40 Times) based on Accelerator concentration
10-20 ASTM D 638
ASTM D1042
65 psi ASTM D 638
>100 psi (>2% Accelerator, product reacted under pressure)
>15 psi ASTM C 273
<4% ASTM D 1042
1550 psi
Non-Corrosive
Yellowish-White Polyurethane Foam
Essentially Non-Toxic in Cured Form, MDI Based
Resistance to Chemicals Resistant to Most Organic Solvents,
T
Mild Acids, Alkali and Micro Organisms
Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss Corp.: All recommendations, statements and technical data
herein are based on tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a
warranty either expressed or implied. User shall rely on his or her own information and tests to determine suitability of the product for the intended use and user
assumes all risk and liability resulting from his or her use of the product. Nothing contained in any supplied materials relieves the user of the obligation to read and
follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product
use. SealBoss Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace
that portion of the product of the manufacturer which proves to be defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed
or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. SealBoss Corp. shall not be liable for damages
of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. SealBoss Corp. shall not
be responsible for use of this product in a manner to infringe on any patent or any other intellectual property rights held by others. In addition, no warranty or guarantee
is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear and tear
or improper application by the applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and / or physical movement of the
substrate or structural defects are also excluded from the limited warranty. SealBoss Corp. reserves the right to conduct performance tests on any material claimed
to be defective prior to any repairs by owner, general contractor, or applicator. Neither seller nor manufacturer shall be liable to the buyer or any third person for any
injury, loss or damage directly or indirectly resulting from use of or inability to use the product. Recommendations and statements other than those contained in a
written agreement signed by an officer of the manufacturer shall not be binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the
properties of products without notice.
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Expansion, %
Elongation, %
No ASTM D1042 Shrinkage
Tensile Strength
Properties for Cured
Physical properties for foam products may vary
based on water and accelerator percentages and conditions during reaction
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Sealant / Foam for infiltrating water through:
Product Data Sheet
Flexible, Water Activated,
applications.
the structure and does not need large amounts of water to
PRECAUTION
- Limestone
- Pipe Intrusions
- Waste Water Tanks
- Water Reservoirs
- Tunnels, Dams
TYPE OF MATERIAL
SealBoss ® 1570 Water-Stop-Foam is a very flexible
hydrophobic water / hydro activated water cut-off grout and
foam seal grout based on a MDI (methylene-diphenylisocyanate) polyurethane. The resin is 100% solvent free and
100% solids. The gel-time of the product is adjustable by the
mandatory adding of a certain percentage of 15x Accelerator.
reacts to a very flexible foam while expanding its volume 6 to
25 times. The cured material is flexible in its elongation and
compression properties, and is of a constant volume. Since
the pressure of injection, 1570 Water-Stop-Foam reacts to a
very dense, closed cell, flexible material or a more open cell,
flexible product. For best waterproofing results the closed cell
structure is desired.
1570 Water-Stop-Foam is extremely well suited to
seal against water in moist and wet joints and cracks in
concrete. The material offers high flexibility and elongation
properties combined with good adhesion on wet and dry
concrete surfaces in the injected environment. Higher Injection
pressures typically result in higher foam density and
waterproofing quality.
To achieve most satisfying and permanent results in
certain applications, a commbination of 1570 Water-StopFoam with other systems of our product line may be advised.
Ask your SealBoss technician for details.
PROCESSING
1570 Water-Stop-Foam and the 15X Accelerator
provide a long shelf life. It is mandatory to add 15X Accelerator
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Product Data Sheet
TECHNICAL DATA
Appearance
Solids
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Solubility in Water
Packaging
Storage
Reaction
Gel time, 20C/68F
Light Yellow
100%
8.9 - 1.08
205C/400F
180C/356F
250-450
50-10 parts
15X Accelerator
Clear
100%
ASTM D 1010
0.93
ASTM D 3800-79
170/338F
125C/225F
ASTM D 93-85
20
ASTM D 2196
1part
not
1 Gal
0.1 Gal
5 Gal
0.5 Gal
55 Gal
35 sec (10% 15X added)
140 sec (10% 15xs added)
Shear Strength
Shrinkage
Corrosiveness
Appearance
Toxicity
250
ASTM D 638
150 - 100 psi
ASTM D 638
1% - 10% Accelerator, product reacted under pressure
>15 psi ASTM C 273
<4%
ASTM D 1042
Non-Corrosive
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Expansion, %
Elongation, %
Tensile Strength
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1572 Water-Stop-Foam NSF / 15X2 Accelerator
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Product Data Sheet
NSF Drinking Water Contact Approved
Flexible, Water Activated Polyurethane
Water Stop Foam & Seal Injection Grout
Examples: In applications of high pressure water-intrusions,
the system will react aggressively on contact with water when
catalyzed at 10% or more. A slightly catalyzed product at about
2% on the other hand assures good penetration results in very
fine capillary crack injection and for purposes of extended
reach of product in the injected structure.
The accelerator system offers a very flexible bandwidth
of reactive properties, gel-time and expansion rate which make
this product extremely versatile for many applications.
the structure and does not need large amounts of water to react.
Simultaneous injection of water is typically not necessary. If the
area of application seems to be completely dry, pre-injection
of water may be recommended.
essential for all equipment to be dry. Avoid any moisture contact
with the mixture to prevent premature reaction of the product.
If reaction of the batch occurs while pumping, immediately shut
down the machine and flush with a cleaner to avoid built up and
clogging of the equipment.
PRECAUTION
TYPE OF MATERIAL
SealBoss ® 1572 Water-Stop-Foam
is a very
flexible hydrophobic water / hydro activated water cut-off
injection grout based on a MDI (methylene-diphenyl-isocyanate)
polyurethane. The resin is 100% solvent free and 100% solids.
The gel-time of the product is adjustable by the mandatory
adding of a certain percentage of 15X2 Accelerator. 1572
Flexible Water-Stop-Foam is certified for water contact in
accordance with NSF standard 61, for contact with potable
water.
the pressure of injection,reacts to a very dense, closed cell,
flexible material or a more open cell, flexible product. For best
waterproofing results the closed cell structure is desired.
SealBoss ® 1572 Water-Stop-Foam is extremely
well suited to seal against water in moist and wet joints and
cracks in concrete. The material offers high flexibility and
elongation properties combined with good adhesion on wet
and dry concrete surfaces in the injected environment. Higher
Injection pressures typically result in higher foam density and
certain applications, a commbination of 1572 Water-StopFoam with other systems of our product line may be advised.
Ask your SealBoss technician for details.
PROCESSING
1572 Water-Stop-Foam and the 15X2 Accelerator
provide a long shelf life. It is mandatory to add 15X2 Accelerator
13
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SealBoss ®
Foam Sealant for infiltrating water through:
- Limestone
- Pipe Intrusions
- Waste Water Tanks
- Drinking Water Reservoirs
- Tunnels, Dams
Certified for contact with potable water in
accordance with NSF/ANSI-61 International
Standard for Drinking Water Additives
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Product Data Sheet
Flexible, Water Activated Polyurethane
Water Stop Foam & Seal Injection Grout
Certified for contact with potable water in
accordance with NSF/ANSI-61 International
Standard for Drinking Water Additives
TECHNICAL DATA
15X2 Accelerator
Clear
100%
0.94
150/302
20
1 part
ASTM D 1010
ASTM D 3800-79
ASTM D 93-85
ASTM D 2196
not
5 Gal
0.5 Gal
55 Gal
Storage
58 - 85 F. Store indoors.
Accelerator Usage in Weight Percent added
Accelerator 15X2
Cream Time
Tack Free Time
%
secs.
mins.
1
100
25
2
70
14
3
40
7
6
35
3
10
29
3
Cured Product
Expansion, %
1000-2500 (10-25 Times)
Elongation, %
250
ASTM D 3574
Tensile Strength
150 psi ASTM D 3574
Shrinkage
<4%
ASTM D 1042
Corrosiveness
Non-Corrosive
Appearance
Toxicity
Essentially Non-Toxic
in Cured Form
MDI Based, Drinking Water Approved
Resistance to Chemicals
Resistant to Most Organic Solvents,
Water Quality Association 11/12/2010 NSF/ANSI-61 International Standard for Drinking Water Additives
Product Type: Joining and Sealing Material
Model
Water Contact Temp
Water Contact Material
1572 Water-Stop-Foam 1
CLD 23
Various
N/A
15x Accelerator
CLD 23
Various
N/A
Size
1:
Certifed when used in a 9:1 mixture of 1572 Water-Stop-Foam and 15X2 Accelerator. The mixture of 1572 Water-Stop-Foam and 15X2 Accelerator are then reacted with up to five
parts water per hundred parts 15X2 Accelerator / 1572 Water-Stop-Foam. Cold end-use temperature (23°C), at a maximum field SA/V ratio of 0.008 cm2/L.
2:
15X2 Accelerator is only certified to be used with 1572 Water-Stop-Foam at a maximum level of 10 parts 15X2 Accelerator per hundred parts 1572 Water-Stop-Foam. The
mixture of 1572 Water-Stop-Foam and 15X2 Accelerator are then reacted with up to five parts water per hundred parts 15X2 Accelerator / 1572 Water-Stop-Foam. This product
has a cold end use temperature (23 °C), at a maximum filed SA/V ratio of 0.008 cm^2/L.
Water Quality Association
International Headquarters & Laboratory
4151 Naperville Road
Lisle, IL 60532-3696
USA
T
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Pale Yellow
100%
1.068
199/390
600
100-10 parts
SealBoss ®
Appearance
Solids
Density, g/ml
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Solubility in Water
Packaging
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1590 SLV Water-Stop-Foam PUR / 15X Accelerator
Super Low Viscosity Formulation
Product Data Sheet
Super Low Viscosity
applications.
1590 SLV Water-Stop-Foam reacts with the moisture
in the structure and does not need large amounts of water to
PRECAUTION
- Hairline Crack Injection
- Construction Joint Injection
ADVANTAGES
- 90 CPS Super Low Viscosity
- Contains no V.O.C.
- Improved Low Temperature Performance
TYPE OF MATERIAL
SealBoss ® 1590 SLV Water-Stop-Foam is a ultra
low viscosity (90 cps), flexible hydrophobic water / hydro
activated water cut-off grout and foam seal grout based on a
MDI (methylene-diphenyl-isocyanate) polyurethane. The resin
is 100% solvent free and 100% solids. The gel-time of the
product is adjustable by the mandatory adding of a certain
percentage of 15x Accelerator.
Upon contact with water 1590 SLV Water-Stop-Foam
the pressure of injection, 1590 SLV Water-Stop-Foam reacts
to a very dense, closed cell, flexible material or a more open
cell, flexible product. For best waterproofing results the closed
1590 SLV Water-Stop-Foam is extremely well suited
to seal against water in moist and wet joints and cracks in
concrete. The material offers high flexibility and elongation
properties combined with good adhesion on wet and dry
concrete surfaces in the injected environment. Higher Injection
pressures typically result in higher foam density and
certain applications, a commbination of 1590 SLV WaterStop-Foam with other systems of our product line may be
advised. Ask your SealBoss technician for details.
PROCESSING
1590 SLV Water-Stop-Foam and the 15X
Accelerator are supplied separately to allow adjustment of
gel-time and to provide a long shelf life. It is mandatory to add
15X Accelerator to ensure complete reaction as designed. A
higher percentage of Accelerator added will increase reactive
speed, expansion volume and lower the density of the product
accordingly. Since the end product is of cellular structure, a
higher density is favoured for best waterproofing properties.
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Product Data Sheet
Super Low Viscosity
TECHNICAL DATA
not
1 Gal
0.1 Gal
5 Gal
0.5 Gal
55 Gal
35 sec (15% 15X added)
140 sec (15% 15X added)
Expansion, %
Elongation, %
Tensile Strength
Shear Strength
Shrinkage
Corrosiveness
Appearance
Toxicity
150
ASTM D 638
10 - 25 psi
ASTM D 638
1% - 20% Accelerator, product reacted under pressure
>15 psi ASTM C 273
<4%
ASTM D 1042
Non-Corrosive
T
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Reaction
Gel time, 20C/68F
15X Accelerator
Clear
100%
ASTM D 1010
0.93
ASTM D 3800-79
170/338F
125C/225F
ASTM D 93-85
20
ASTM D 2196
1part
Storage
Light Brown
100%
8.9 - 1.08
205C/400F
180C/356F
90-100
50-5 parts
SealBoss ®
Appearance
Solids
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Solubility in Water
Packaging
SealBoss
®
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2 Component Formulation , 1:1 Ratio
PUR
Water Stop Foam For Infiltrating Water:
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Product Data Sheet
Water Activated,
Bulk
- Limestone
- Pipe Intrusions
- Waste Water Tanks
- Water Reservoirs
- Tunnels, Dams
- Soil Stabilization
- Elevator Pit Waterproofing
TYPE OF MATERIAL
SealBoss ® 1500 Water-Stop-Foam is a low viscosity
hydrophobic water activated (hydro active) water cut-off grout
and foam seal grout based on a MDI (methylene-diphenylisocyanate) polyurethane. This product is a two component
formulation to be mixed at a 1:1 ration by volume. The resin
is 100% solvent free and 100% solids.
Upon contact with water the mixed 1500 Water-StopFoam reacts to a semi flexible foam while expanding its
volume 30 to 40 times. Since water is not a component of the
foam structure, the cured material is essentially not effected
by water or dryness. The reacted material does not shrink or
swell.
The advanced 1:1 formulation of the product resuts in a
very dense, closed cell structure when injected under pressure.
Very low counter pressure will result in a less rigid more
expanded product. For best waterproofing results a closed
1500 Water-Stop-Foam is is designed for cutting off
water of even at elevated hyfrostatic pressures. Due to the very
low viscosity of the material, 1500 Water-Stop-Foam offers
superior penetration in hairline crack injection. The product is
also suitable for the filling of larger spaces, cracks and
honeycombing in stone or concrete structures. To achieve
most satisfying and permanent results in certain applications,
a combination of 1500 Water-Stop-Foam with other systems
of our product line may be advised. Ask your SealBoss
technician for details.
PROCESSING
1500 Water-Stop-Foam is supplied in containers of A
and B components. The mix ratio by volume is 1:1. The
product can be pumped with either single or two-component
equipment. When used with single component pumps mix
product thoroughly before applying. Be aware of the highly
water reactive nature of the mixed material.
1500 Water-Stop-Foam reacts with the moisture in the
structure and does not need large amounts of water to react.
Simultaneous injection of water is typically not necessary. If
the area of application seems to be completely dry, preinjection of water may be recommended.
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Remove all excess product and any smears. Tools and
mixing equipment must be cleaned immediately after use.
R70 Pump Flush is good to your equipment and should
always be used. For best results please follow our
recommendations.
combustible, aggressive towards the environment,
equipment, seals and hoses. Immediately follow second
step.
cleaner, lubricator and pump and hose conditioner. The
product ships without hazard label.
PRECAUTION
PUR
Caution: This product is moisture activated. It is essential for
all equipment to be dry. Avoid any moisture contact with the
mixture to prevent premature reaction of the product. If reaction
of the batch occurs while pumping, immediately shut down
the machine and flush with a cleaner to avoid built up and
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PUR
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Product Data Sheet
Water Activated,
Bulk
TECHNICAL DATA
Appearance
Solids
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Solubility in Water
Packaging
Storage
Reaction
Final Cure Time
1500 Comp. A
Colorless
100%
1.12
205C/400F
180C/356F
90-98
1:1
1500 Comp. B
Brown
100%
0.93
170/338F
125C/225F
90-98
ASTM D 1010
ASTM D 3800-79
ASTM D 93-85
ASTM D 2196
not
1 Gal
1 Gal
5 Gal
5 Gal
55 Gal
55 Gal
22oz. Dual Cartridge
58 - 85 F in dry, sun free indoors environment 2 years shelf life (bulk)
Cartridge: 12 month shelf life
15 sec
approx. 65 sec.
Product mixed with
approx. 4000 (40 Times)
10-20 ASTM D 638
65 psi ASTM D 638
>15 psi ASTM C 273
PUR
1550 psi
Non-Corrosive
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Expansion, %
Elongation, %
Tensile Strength
Shear Strength
Unconfined Compressive
Strength (Sand Filled)
Corrosiveness
Appearance
Toxicity
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1500 SealOakum
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Product Data Sheet
Dry Oakum
For Use With Polyurethane Water Stop &
Seal Injection Foam Grouts
For Use in Combination With
SealBoss Hydro Active Water Stop Foam Grouts
To Stop Water Infiltration Through
Larger Openings, Cracks, And Voids
To Create Or For Use In Combination With
Joint Gaskets In Sewer And Storm Drain Lines, Ducts
Wastewater treatment plants
Reservoirs and potable water tanks
Pipelines, duct works
Service manholes
Tunnels and underground cable trenches
Industrial buildings, Power plants
Commercial and public utility buildings etc
Case 50 lbs. approx. 700ft (213m), 8 strands twisted
TYPE OF MATERIAL
SealBoss ® 1500 SealOakum is a tar free, strong, jute based
material designed to soak up SealBoss water activated foam
grouts and keep it in place to create a barrier in larger
openings of active water infiltration.
STORAGE
Store in temperatures between 60°F – 100°F (16°C – 38°C)
in a dry atmosphere. Keep in a sealed container away from
moisture. Keep away from flammables or open flames.
8 pieces, 1ft each
8 pieces, 10ft each
approx. 700ft (213m), 8 strands twisted
PRECAUTION
Protect your health! While working with this material, safety
goggles, gloves and safety clothing must be worn at all times.
While injecting, a full face shield is strongly recommended.
Spills and blow-outs do happen! Protect yourself and others
on the jobsite. Consider property in proximity of the application
area to prevent loss or damage. Protect your jobsite from
unauthorized persons. Store all materials and equipment
safely and out of reach of children!
FEDERAL SPECIFICATION
SealBoss ® 1500 SealOakum conforms to Federal
Specification HH-P-117 as published in the Federal Standard
Stock Catalog, Section IV Part 5. HHP- 117 was approved by
the Director of Procurement on November 5, 1940 for the use
of all departments and establishments of the Government.
Copies are available from the Superintendent of Documents,
Washington, D.C. The specification covers twisted jute
packing only.
that portion of the product of the manufacturer which proves to be defective.
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1500 SealOakum
PACKAGING
Bag - 0.7 lbs.
Box - 6.5 lbs.
Case 50 lbs.
PROCESSING
Submerge SealBoss ® 1500 SealOakum into activated foam
resin. When removing from container, wipe off excess material.
If necessary, wet joints or voids with water to prime surface
for saturated 1500 SealOakum. To seal minor leaks, dip
saturated Oakum into water to start catalyzation. Place
saturated Oakum in the joint or void. You may spray visible
saturated Oakum surface with water to speed up the cure
process. Cut excess from surface of joint after cure.
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SealBoss ® 1640 SlabLifter & WaterPlug
2 Component Foam Formulation , 1:1 Ratio
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Product Data Sheet
Fast Cure Hydrophobic Polyurethane Foam
With Structural Properties To
Lift - Seal - Fill - Densify
- Lifting Of Concrete Slabs And Foundations
- Undersealing Of Slabs And Foundations
- Filling of Voids
- Instant Water-Plug Applications
Injecting SealBoss ® 1640 SlabLifter Foam
through injection needles into soil cavity under roadway
TYPICAL STRUCTURES
Concrete Highways, Airport Runways, Taxiways, Bridge
Approach Slabs, Concrete Slab Floors,
Concrete Pipes, Unconsolidated Soil, Large Cracks
TYPE OF MATERIAL
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam is a
closed cell, two-component, non-shrink polyurethane foam with
structural properties. This MDI (methylene-diphenyl-isocyanate) based
product is 100% solvent free and 100% solids. The product starts to
react when mixed and does not need moisture from external sources
for the reaction. The cured foam offers limited structural strength
combined with increase in volume and excellent bonding properties on
dry and with limitations on wet surfaces. The product is not a
replacement for typical epoxy injection but offers an alternative for
filling larger spaces that demand limited structural strength. The
compressive strength of the reacted product is typically much higher
when filled with an inert mineral such as sand.
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam is
designed to fill voids in soil and stone, brick or concrete structures for
the purpose of waterproofing as well as regaining certain structural
strength. The excellent combination of hardness and flexibility qualifies
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam for use in
areas where structural strength and moderate flexibility are desired.
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam is an
excellent soil solidification foam which can be used to seal, lift, fill and
densify soil next to and under structures such as roadways, driveways,
runways, patios and other buildings by utilizing a deep grout injection
process.
The expanding and compressive strength qualities of SSealBoss
® 1640 SlabLifter (TM) & Water Plug Foam make it a price
competitive alternative for the filling of large voids and 'pockets'. The
structural strength of the foam product is highly correlated to the
expansion rate and the use of inert fillers such as sand. On the job
testing may be neccessary to determine the suitability. SealBoss ®
1640 SlabLifter (TM) & Water Plug Foam is a polyurethane foam
that increases its volume up to eight times in its original formulation,
forming a closed cell structure. The 600% to 800% increase in volume
cuts down the material consumption drastically. SealBoss ® 1640
SlabLifter (TM) & Water Plug Foam can be applied in dry and wet
areas. Additional moisture may increase the expansion. The standard
mixture expands approximately six times in volume. For larger orders
the material can be custom designed to allow more or less expansion
and to increase or decrease the gel time. To achieve most satisfying
and permanent results in certain applications, a commbination of
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam with other
systems of our product line may be advised. Ask your SealBoss
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam is not
designed to stop high velocity water leaks. To stop active water leaks
please refer to SealBoss ® 1510 Water-Stop-Foam.
The mixing ratio is 1:1 (A:B) by volume. At room temperature the
pot life is approximately five to eight minutes. The expansion process
will last for approximately twenty minutes. The material will be completely
cured after sixteen hours.
Due to the short gel time, dual-component equipment is deemed
mandatory for injection. In some cases the product may be poured.
Independant of the application procedure, the components need to be
thoroughly mixed either in a container prior to the application or by the
use of a static mix head just before the injection.
It is essential for all equipment to be dry. Avoid any moisture
contact with the mixture to prevent premature reaction of the product.
If reaction of the batch occurs while pumping, immediately shut down
the machine and flush as recommended below to avoid built up and
Remove all excess product and any smears. Tools and mixing
equipment must be cleaned immediately after use. R70 Pump Flush
is good to your equipment and should always be used. For best results
please follow our recommendations.
First Step is conditional - Omit if in conflict with regulations on the
jobsite or the equipment you use: Flush first with a very small amount
of solvent (not supplied by us) to cut remaining material. Caution: Xylol,
Toluol, Acetone, M.E.K. are hazardous, combustible, aggressive
towards the environment, equipment, seals and hoses. Immediately
follow second step.
through pump and hoses for several minutes at higher flow rates. R70
Pump Flush is a solvent free, non-flammable cleaner, lubricator and
pump and hose conditioner. The product ships without any hazard
label. We assumes no responsibility for equipment damaged by use of
material.
PRECAUTION
PROCESSING
SealBoss ® 1640 SlabLifter (TM) & Water Plug Foam is a preadjusted two-component foam system.
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goggles, gloves and safety clothing must be worn at all times. While
injecting, a full face shield is strongly recommended. Spills and blowouts do happen! Protect yourself and others on the jobsite. Consider
property in proximity of the application area to prevent loss or damage.
Protect your jobsite from unauthorized persons. Store all materials and
equipment safely and out of reach of children!
Observe container labels, MSDS, and instructions in the Product
Catalog before using the product and equipment. In case one of the
components comes in contact with the skin, wash thoroughly with
soap and water. Provide adequate ventilation in volume and pattern in
working area. Further protection: emergency showers and eyewash
stations.
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Product Data Sheet
Fast Cure Hydrophobic Polyurethane Foam
With Structural Properties To
Lift - Seal - Fill - Densify
Cartridges
Bulk
TEST METHOD
ASTM D-2393
ASTM D-1638
by weight
by volume
COMPONENT A
100%
COMPONENT B
100%
1.2
10.0
52
50
1.04
8.68
48
50
280-400 mixed
Cured Material
Density,
Compressive strength
4 lbs./ft.³
11,520 psf (80 psi) (fully cured)
Physical Properties
Initial Reaction Time
Rise time, minutes
Tack free time
Max. Expansion (unconfined)
Shrinkage
5 seconds to 20 seconds (depending on temperature)
2–4
60 seconds to 240 seconds (depending on temperature)
20 times (2000 %)
None ASTM D-1042 / D-756
Packaging
Storage
Corrosiveness
Appearance
Toxicity
COMP. A/B Mixed
Cartridge Systems 22 oz (650ml) and 56 oz (1500ml)
Bulk
5 Gal
5 Gal
55 Gal
55 Gal
58 - 85 F. Store indoors.
Non-Corrosive
Gold-Yellow
Polyurethane Foam
in Cured Form
MDI Based
High Resistance to
Most Organic Solvents,
Mild Acids, Alkali and
Micro Organisms
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TYPICAL PHYSICAL PROPERTIES
Components
Solids
Viscosity A/B mixed
Specific gravity
Weight per gallon, lbs
Mix ratio
SealBoss
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SealBoss ® 1430 LV Resin
2 Component Formulation
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Low Viscosity, Flexible
Polyurethane Injection Resin
material during the 'workable' pot life in order to avoid reaction
in the pump and hoses. We do not assume responsibility for
equipment failures due to 'prematurely' reacted product.
SealBoss ® 1430 Catalyst may be added to the B component
prior to mixing a batch, or prior to injection in a two-component
pump. The catalyst is a concentrate and small volumes reduce
the gel time considerably. The catalyst is provided in 20 ml
vials. It is recommended to create a small 'test batch' prior to
mixing the full batch designed for injection, especially when
using single component equipment.
- Follow-up Injection of Water Stop Foam Injection
- Injection into Dry Structures
- Sealing Concrete Cracks & Joints
- Sealing Concrete Construction Joints
- Waste Water Tanks
- Tunnels, Dams
- SealBoss ®2000 Injection Tube System
Plan ahead: Single component equipment users: Observe
temperature and humidity of the environment, since both
determine the pot-life of the premixed batch. Do not mix more
material than the amount that will be pumped within reasonable
time. Rule: High temperatures and high humidity SHORTEN
your gel time.
TYPE OF MATERIAL
SealBoss ® 1430 LV-Resin is a low viscosity two
component hydrophobic polyurethane resin based on a MDI
(methylene-diphenyl-isocyanate). The product is 100% solvent
free and 100% solids. The mixing ratio is A:B is 1:1 by volume.
1430 LV-Resin is a chemical cure polyurethane
product that does not need any external moisture to cure.
Under pressure injection 1430 LV-Resin cures to a
dense and flexible sealant. The product is non-corrosive
towards steel and is safe for use in combination with foils and
joint strips.
1430 LV-Resin has an low viscosity of less than 100
cps at room temperature and an extended gel time, allowing
for excellent penetration into finest hairline cracks. Another
advantage of this very flexible material is the adhesive strength
to concrete which is typically higher than the tensile strength of
the product when injected into the structure. The combination
of great adhesion and flexibility of the material minimizes risk
of developing new cracks in the concrete. The cured resin is
inert to wet and dry cycles, it does not shrink or swell.
LIMITATIONS
SealBoss ® 1430 LV-Resin is not designed to stop
active water leaks but to seal cracks that are dry or only slightly
moist during time of injection. To stop active water leaks first
inject SealBoss ® Water Activated Foam or FlexGel. Some
injection projects (very common in Europe) often require
mandatory secondary injection with flexible non-cellular resin
(such as SealBoss ® 1430 LV-Resin or SealBoss ® 1403 LVResin) to permanently seal water stop injections using water
activated foam grouts.
Ask your SealBoss technician for details. 1430 LVResin succeeds prior polyurethane resins of the 1400 line.
PRECAUTION
safety goggles, gloves, and safety clothing must be worn at all
SealBoss ® 1430 Catalyst is available to reduce gel
time and may be added to the B-side of a 10 gal batch of
material.
PROCESSING
1430 LV-Resin is supplied in separate containers
with equal amounts of A and B component. The mixing ratio by
volume is 1:1 (A:B). The material can be applied with suitable
two-component or single component injection equipment.
Use of single component equipment makes it neccessary to
keep batches small enough to ensure complete dispersion of
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SealBoss ® R70 Pump Flush is good to your equipment and
should always be used. For best results please follow our
recommendations.
Second Step: Flush with R70 Pump Flush. Circulate cleaner
cleaner, lubricator, and pump and hose conditioner. The
product ships without any hazard label.
PUR
Caution: It is essential for all equipment to be dry. Avoid any
moisture contact with the mixture to prevent premature reaction
of the product. If reaction of the batch occurs while pumping,
to avoid build up and clogging of the equipment.
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Product Data Sheet
TECHNICAL DATA
Appearance
Solids
Density, g/ml
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Packaging
Comp. A Comp. B
Dark
100%
1.14
100/205
90-110
1 parts
Dark
100%
1.05
150/392
80-100
1 part
5 Gal
5 Gal
ASTM D 1010
ASTM D 3800-79
ASTM D 93-85
ASTM D 1638-74
Pot life with 1430 Catalyst Usage (example for 20ml vials)
Vials added to 5 Gal of B Component at 50F
0 vials
1 vial
2 vials
Geltime
220 minutes
130 minutes
75 minutes
Vials added to 5 Gal of B Component at 80F
0 vials
1 vial
2 vials
Geltime
120 minutes
65 minutes
25 minutes
Toxicity
ASTM D 638
ASTM D 638
>100
Non-Corrosive
Good storage stability
for unopened containers
at 15 - 30C, 58 - 85F
in dry, sun free indoors
environment 1 year
shelf life.
Light Brown
Polyurethane Sealant
in Cured Form
MDI Based
Resistant to Most
Organic Solvents,
Micro Organisms
PUR
Appearance
50
>800
100
T
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Cured Product
Hardness, Shore D
Elongation, %
Tensile Strength, psi
Adhesive Strength,
to Concrete, psi
Corrosiveness
Storage
PUR
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Product Data Sheet
material during the 'workable' pot life in order to avoid reaction
in the pump and hoses. SealBoss assumes no responsibility
for equipment failures due to reacted product.
- Follow-up Injection of Water Stop Foam Injection
- Injection into Dry Structures
- Sealing Concrete Cracks & Joints
- Sealing Concrete Construction Joints
- Waste Water Tanks
- Tunnels, Dams
- SealBoss ®2000 Injection Tube System
Plan ahead: Single component equipment users:
Observe temperature and humidity of the environment, since
both determine the pot-life of the premixed batch. Do not mix
more material than the amount that will be pumped within
reasonable time. Rule: High temperatures and high humidity
SHORTEN your gel time.
Caution: It is essential for all equipment to be dry.
Avoid any moisture contact with the mixture to prevent premature
reaction of the product. If reaction of the batch occurs while
pumping, immediately shut down the machine and flush with
a cleaner to avoid built up and clogging of the equipment.
TYPE OF MATERIAL
SealBoss ® 1403 LV-Resin is a low viscosity two
component hydrophobic resin based on a MDI (methylenediphenyl-isocyanate) polyurethane. The product is 100%
solvent free and 100% solids. The gel-time of the product can
be adjusted by adding a certain percentage of 1400 Catalyst.
This high grade and constant volume polyurethane
resin is an universal injection resin designed for application in
damp and dry cracks. Unlike water activated materials 1403
LV-Resin does not need any external moisture for the reaction.
1403 LV-Resin has an ultra low viscosity of 70 cps resulting
in excellent penetration into finest hairline cracks. Another
advantage of this very flexible material is the adhesive strength
to concrete which is typically higher than the tensile strength of
the product when injected into the structure. The combination
of great adhesion and flexibility of the material minimizes risk
of developing new cracks in the concrete. The cured resin is
inert to wet and dry cycles, it does not shrink or swell.
1403 LV-Resin may slightly foam in contact with
moisture in a pressure free environment. Under pressure
injection foaming is suppressed and 1403 LV-Resin cures to
a dense and flexible sealant. The product is non-corrosive
towards steel and is safe for use in combination with foils and
joint strips. To achieve most satisfying and permanent results
in certain applications, a commbination of 1403 LV-Resin with
other systems of the SealBoss product line may be advised.
The product works very well as a finishing product for areas
previously injected with expanding foam, where minor leaks
or dampness may persist. Ask your SealBoss technician for
details.
LIMITATIONS
1403 LV-Resin is not designed to stop active water
leaks. Larger amounts of water can dilute the product and
reduce physical properties. In presence of active leaks and
larger water bearing cracks and voids a SealBoss ® Water
Activated Foam or FlexGel material should be used. Please
contact your SealBoss representative for detailed information.
Second Step: Flush with R70 Pump Flush. Circulate cleaner
cleaner, lubricator, and pump and hose conditioner. The
product ships without any hazard label.
PRECAUTION
safety goggles, gloves, and safety clothing must be worn at all
PROCESSING
1403 LV-Resin supplied in separate containers with
equal amounts of A and B component. The mixing ratio by
volume is 1:1 (A:B). The material can be applied with suitable
two-component or single component injection equipment.
Use of single component equipment makes it neccessary to
keep batches small enough to ensure complete dispersion of
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SealBoss 1400 Catalyst optional: By adding 1400
Catalyst product gel time can be adjusted down from
approximately 2 hours to approximately 20 minutes. Up to 5%
of catalyst may be added by volume to achieve the shortest gel
time. Add catalyst the the clear component A prior to mixing.
Example of catalyst usage:
2 gal mixture (7.6 liters)
1% = approx. 2.5 FL OZ. or .07 liters
5% = approx. 12 FL OZ. or .35 liters.
1403 SLV Resin PUR
SealBoss ® 1403 SLV Resin
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SealBoss ® 1403 SLV Resin
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TECHNICAL DATA
Toxicity
5 Gal
5 Gal
40
>100
260
ASTM D 1010
ASTM D 3800-79
ASTM D 93-85
ASTM D 1638-74
0.5 Gal
ASTM D 638
ASTM D 638
>260
Non-Corrosive
for unopened containers
at 15 - 30C, 58 - 85F
in dry, sun free indoors
environment 3 years
shelf life.
Dark Brown
Polyurethane Sealant
in Cured Form
MDI Based,
Resistant to Most
Organic Solvents,
Micro Organisms
T
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1403 SLV Resin PUR
Appearance
Comp. B 1400 CAT
Dark Brown
Clear
100%
100%
1.14
1.16
180/356
165/335
80-90
50
1 part
5% max.
Cured Product
Hardness, Shore D
Elongation, %
Adhesive Strength,
to Concrete, psi
Corrosiveness
Storage
Comp. A
Clear
100%
1.02
156/313
60-70
1 parts
SealBoss ®
Appearance
Solids
Density, g/ml
Flash Point, C / F
Viscosity, cps
Mixing Ratio
by Volume
Packaging
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FlexGel 2 Hydrophilic Gel
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Product Data Sheet
Super Flexible, Hydrophilic Injection Gel
Certified for contact with potable water in accordance with
NSF/ANSI-61 International Standard for Drinking Water Additives
TYPE OF MATERIAL
SealBoss ® FlexGel 2 is a single component hydrophilic
polyurethane grout. The product is capable of incorporating
large amounts of water that are multiples of its own mass,
thereby forming a water proofing gel. The cure time of the
product is determined by the amount of water added and the
temperature. When SealBoss ® FlexGel 2 comes in contact
with only small amounts of water (up to three times by voulme)
the material racts to a closed cell foam while expanding. The
cured material is flexible. Since water is a component of the
cured product structure, the material can be effected by wet
and dry cycles. The reacted material may shrink and swell as
a result of the surrounding moisture content.
The capability of the cured product to swell and increase
in volume due to water absorption is one of the important
features that discriminate hydrophilic grouts from their
hydrophobic counterparts.
SealBoss ® FlexGel 2 is designed as a single component
material.To achieve most satisfying and permanent results in
certain applications, a commbination of SealBoss ® FlexGel
2 with other systems of our product line may be advised. Ask
your SealBoss technician for details.
SealBoss ® FlexGel 2 is certified for water contact in
accordance with NSF standard 61, for contact with potable
water.
PROCESSING
SealBoss ® FlexGel 2 is a unique product in our line as
it can either react to a foam or a gel on contact with water. The
determining factor for the physical properties is the amount of
water present during the reactive time. At a ratio of 1:4 to 1:15
(product to water) a gel is obtained. Lower water ratios result
in a strong gel of a light cellular structure. The more water is
added the gel gradually softens offering a solid non-cellular
gel structure. The gel time is about 1 to 3 minutes varying with
temperature and water saturation. At a ratio of 1:1 to 1:3
(product to water) SealBoss ® FlexGel 2 reacts to a foam with
good tear resistance.
To fully make use of the SealBoss ® FlexGel 2 gel forming
properties, the simultaneous injection of water may be advised.
The presence of too little water may result in a foam which may
or may not be desired. Two component equipment may be
utilized to achieve a certain mixing ratio such as needed for the
desired gel properties. The grout can be applied much in the
same manner as acrylamide grout with the advantage of
superior strength and better durability. The product may also
be applied with single component injection equipment. Again,
the presence of sufficient water is necessary for the product to 27
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form a gel. In some applications water may be introduced to
the area prior to injection.
For 'curtain injection' behind below grade structures it is
recommended to drill through the structure in a pattern that is
determined by the physical properties of the soil. To create a
standard pattern holes are drilled 50 cm (two feet) apart from
each other in a horizontal line. The next step is to drill holes in
a line 50 cm above the first line in the same fashion but
staggered. Injection should begin at the highest point. Each
packer should be injected until material penetrates the
surrounding drill holes. After injection is complete packers
should be removed and drill holes be filled with a cementitious
grout. The picture indicates the drill hole pattern.
small amount of solvent (not supplied by US) to cut remaining
product ships without hazard label. We assume no
responsibility for equipment damaged by use of material.
PRECAUTION
SealBoss.com
Stop water infiltration
Sealing joints
Sealing of pipe joints through commercial
packer equipment for repairing leakages in
sanitary and storm sewer pipes
Pipe Intrusions
Sewers, Manholes, Utility Boxes
Tunnels, Dams
Soil Stabilization
SealBoss ®
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Super Flexible, Hydrophilic Injection Gel
Certified for contact with potable water in accordance with
NSF/ANSI-61 International Standard for Drinking Water Additives
TECHNICAL DATA
FLEXGEL2
Appearance
Color
Solids
Density, g/ml
Flash Point, C / F
Viscosity, cps at 40C-25C
Corrosiveness
Solubility in Water
Components
Packaging
Light Brown
Amber
100%
ASTM D 1010
1.1
ASTM D 3574
>225
ASTM D 93-85
390-750
ASTM D 1638-74
Non-Corrossive
Gelation
Polyurethane Resin
5 Gal
55 Gal
Good storage stability for unopened containers at 15O - 30O C
58O - 85O F. Store indoors.
Storage
Gel time, 25C/70F
<30 sec
approx. 100 sec
Properties:
Physical Form
Foam
Gel
Gel
Water Ratio, approx.
1:1
1:5
1:8
Tenslie Strength, psi
430
165
150
Bonding Stregth
300-380
120-150
120-140
Tensile Elongation, %
462
>1250
>1250
Die-C
49
43
43
Shrinkage
<1%-10% ASTM D1042
variable with water content and foam or gel reaction
Appearance
Light Brown Foam - Gel
ASTM D3574
ASTMD3574
When mixed with water
Max surface area 15cm2/ Liter
Refer to PDS for mixing
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SealBoss ®
ANSI/NSF 61 9R55
Tested for contact with potable water
in accordance with NSF Standard 61
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2400 SealGel SLV Acrylate
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Product Data Sheet
Advanced Poly Acrylate Gel Injection System
Range of Application
Type of material
2 comp. hydrophilic poly acrylate gel with accelerator
Penetrates better than water due to ultra low viscosity and low surface tension
Product swells upon contact with water
Cleans with water
Properties
SealBoss ® 2400 SealGel SLV is a high-grade, polyacrylic, ultra low viscosity injection gel
with excellent sealing qualities. The material is characterized by its high flexibility, strength
and tolerance for movement. The gel can be adjusted for reaction times from approximately
15 seconds to several minutes at room temperature. At 68°F / 20° C and standard
adjustment (5% of powder B in water, by weight ), SealBoss ® 2400 will flow freely for approx.
25 seconds after mixing and will be fully gelled after approx. additional 50 seconds. This
standard gel time allows for an excellent material distribution and an ideal spreading rate in
most applications.
To meet specific jobsite needs, the gel time can be adjusted by a wide range by adding more
or less of the component B powder to the water side of the batch. Higher ambient and product
temperatures accelerate the reaction time, lower temperatures slow it down. Please see the
table at the end of this data sheet for detailed gel time data.
SealBoss ® 2400 reacts to form a waterproof, flexible, but solid gel with outstanding
adhesion to dry and wet mineral surfaces. In a moisture-vapor saturated environment the
material remains stable in volume. In the case of alternating dry and wet periods, the gel will
shrink and swell reversibly. The cured gel is insoluble in water and hydrocarbons and
resistant to diluted acids and alkalis as well as to most salts frequent in concrete structures.
SealBoss ® 2400 has good resistance to alternating frost and thaw cycles.
Mixing Of Components
Components A1 and A2 are mixed in container A (5gal for full batch)
Component B and water are mixed in container B (5gal for full batch)
For reasons of storage stability, component A is supplied in two separate containers (A1 and
A2 accelerator). Mix component A1 and A2 which are provided according to the required
mixing ratio of 20:1 (parts by weight) immediately before use. Empty the smaller container
of component A2 completely into the larger container of component A1. Then mix the
components thoroughly with a suitable mixer. Component A is sensitive to light and must be
stored protected from direct light for good shelf life.
Component B is a powder concentrate and must be mixed with water on site immediately
before use. Component B is an oxidizer and can corrode metals other than quality stainless
steel. Component B (powder + water) should be mixed in a plastic container of equal capacity
of mixture A. Add the amount of water required for dissolving the powder component B
(approx. 5 gallons for a complete batch by adapting the level of liquid of container with
component B to that of component A) and mix with a wooden, plastic or stainless steel
agitator until the powder is completely dissolved.
After mixing, apply the material with a 2-comp. stainless steel injection pump such as
IP 2C-Gel Pump) at a mixing ratio of 1:1 (A:B, parts by volume).
Super Low Viscosity
Poly Acrylate Gel Injection
The SealBoss ® System
Advantage
Product
Pump
Packers
SealBoss 2400 SealGel is an
envoironmentally friendly injection
gel
The gel's ultra low viscosty provides
outstanding properties in curtain /
bladder injection by sealing along
the structure as well as solidifying
the soil in the proximity of the
structure.
The product also penetrates
extremely well into the finest cracks
and fissures thereby sealing
hairline cracks and porous
structures such as masonry,
cementitious grouts, blocks and
brick.
Areas of application are numerous
including the sealing of tunnels,
shafts and canal systems, retaining
and structural walls , expansion
joints, cold joints and cracks.
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Honeycombed Concrete
Earth Retaining Walls
Shrinkage Cracks
Expansion Joints
Construction Joints
Honeycombed Concrete
Pipe Penetrations Joints in
Precast Concrete Segments
SealBoss ®
Tunnels
Dam Walls
Brick / Block Wall Injection
Underground Garages
Sewers & Shafts
Water Purifying Installations
Water Tanks Septic Tanks
Drinking Water Reservoirs
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Preparation
Prior to the injection work the condition of the structure and soil behind the structure should
be examined to assess the injection strategy. Placement of drill holes, packer types, gel time
adjustments and material consumption per drill hole should be considered prior to product
application.
While the objective of the injection with SealBoss ® 2400 SealGel is generally the creation
of an injection curtain / bladder behind the structure, the product offers additional benefits.
The super low viscosity permits the gel to penetrate into fine pores and fissures of the
structure itself. The product seals voids, cracks and honeycombed areas in poured
concrete, shotcrete and grout imperfections in masonary brick and stone wall structures.
The low viscosity allows capillary forces to soak up material even at very low injection
pressures.
Injection Procedure
Apply the freshly mixed components A and B at a mix ratio of 1:1 (parts by volume) with a
suitable 2-comp. pump such as the SealBoss ® IP2C Injection Machine.
x
x
x
x
x
x
x
x
Positioning and standard
distances of drill holes when
sealing wall surfaces may vary
from typically 12" to 2'.
Three common injection procedures:
1. Curtain Injection Or Bladder Injection
SealBoss supplies the right packers for your needs. Common are button head fittings for
secure connection of the grout line. It is recommended to install packers in a fashion that
material travel can be observed by permitting to leave some drill holes unplugged to see
material "ooze out" in a process called port to port travel. Gel emergence from adjacent drill
holes is a good indicator for continuous coverage of product which in return indicates that
a complete and continuous curtain is being created. It is recommended to inject SealBoss
® 2400 from bottom to top, beginning at the lowest drill-hole. However there can be reasons
to deviate from this standard procedure such as a large cavity behind a certain injection
area. Thanks to the short reaction time and excellent adhesion to minerals, a sealing gel
curtain forms behind the building . The gel also penetrates shrinkage and settlement cracks
as well as mortar joints in brickwork thereby sealing the structure itself. Continue the
injection procedure for each drill hole until the emergence of material or the gel formation
in the adjacent drill holes is observed or until the material spreading rate calculated on the
basis of the soil analysis has been reached for each drill hole. Be aware that a prior
assessment of the soil is only an indicator and not a guarantee that enough product has
been injected. Soil properties may vary largely behind a structure and the consumption rate
may have to be increased depending on the volume of open pores in the adjacent soil and
the structure itself. The reference value for the gel’s consumption rate can vary from approx.
1-15gal /square yard or 5-60 kg/m2 . Strongly cohesive, very dense soil will provide a low
consumption rate while sandy soil or even large rocks behind the structure increase
consumption.
Schematic view of the working
principle of SealBoss 2400
SealGel. The gel is injected
from the inside of the structure
via drill holes.
On the outside it will form a
sealing gel curtain. The
material also penetrates into
fissures and pores forming an
additional water stop inside the
structure.
SealBoss ®
In the case of extreme cavaties and voids, the injection of a hydrophobic foam such
as SealBoss 1510 might be advised prior to gel injection. This procedure should be
discussed with a SealBoss technician.
Horizontal bladder injection under the slab/floor requires generally closer spacing of the
injection grid as gravity will assist the material in soaking into the soil below and the natural
horizontal spread of gel is decreased.
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The objective in curtain/bladder injection is to achive a waterproofing barrier or mambrane on
the water side (outside) of the building. This is typically done by injection from the inside of
the structure. As gel will spread out along the outside wall it will also penetrate into the soil
and stabilize and waterproof it as an additional benefit in the waterproofing process.
After drilling the holes in the correct pattern, injection packers are installed. The type of
packer depends on factors such as expected injection volume, type and condition of the
structure.
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Product Data Sheet
2. Gel injections Directly into Porous Structures
SealBoss ® 2400 can be used as a post construction horizontal watertstop when injected
directly into the structure. This procedure works especially well for thick walls as found in older
buildings made from brick and natural stonework, also called stone walls. Prior to the injection
procedure it may be necessary to patch the joints and visible cracks in the wall area of the
injection surface. Vary drill holes from horizontal drilling to drilling downward at 30-45°
angles. This technique will allow for increased gel penetration. The drill-hole diameter
depends on the type of injection packers to be used. A SealBoss technician will advise you
accordingly. The drill-hole depth should cover approx. 3/4 of the wall thickness- do not drill all
the way through. If equipped, blow compressed air through the drill holes. Then install and
tighten the mechanical packers. Use a suitable 2-comp. pump to inject the mixed
SealBoss ® 2400 preferably from bottom to top, beginning at the lowest drill-hole level.
Continue until injection gel starts emerging from the adjacent packers or the port area is
saturated and the adjacent cracks, joints and pores are closed. The consumption rate
depends on the pore structure, existing cavities and cracks. The average consumption rate
may rate in the area of approx. 0.5-5gal/square yard at 20" wall thickness, 2-20 kg/m2 at 50
cm wall thickness.
3. Sealing Of Construction And Expansion Joints In Below Grade
Structures:
In areas where moist soil and/or pressing water are always present, SealBoss ® 2400 may
be used as a sealant for leaking construction and expansion joints of moderate to
moderately large movement. The joint edges must permit good adhesion between injection
material and substrate. The injection should be done with a suitable 2-comp. pump such
as the SealBoss ® IP2C Injection Machine. The joint must be completely filled. The
consumption rate depends on the open joint volume and the structure of the adjacent soil.
Schematic view of the gel’s effect
in brickwork. The injection gel is
distributed between bricks, joints,
cavities and cracks through the
drill-holes. The bottom drill-holes
level acts as a water stop against
capillary rising dampness.
The SealBoss ® System
Advantage
Cleaning Procedure
SealBoss ® SealGel SLV Complete System Solution Advantage
Product
Pump
SealBoss ® provides the professional acrylate gel injection system to ensure streamlined
application procedures and permanent results. All components of the system have been
carefully selected to assist the injection contractor in his task.
Packers
SealBoss ®
The SealBoss ® IP2C Injection Machine utilizes high quality stainless steel pump design
to ensure the acrylate gel will never be in contact with unsuitable metals. The equipment
features a water flush pump to clean the line immediately following the injection procedure.
The SealBoss ® Injection Packer System offers packer designs specifically engineered
for acrylate gel injection.
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The packers can be removed immediately after gel formation. After dismounting the
packers, remove all gel from the drill holes/drill-hole walls down to approx. 6" /10 cm, and
fill these with appropriate mortar/grout. For cleaning of the SealBoss ® IP2C Injection
Machine please refer to the manual. Clean the injection pump and equipment exclusively
with water and possibly soap. Rinse them thoroughly with water any time work is interrupted
for a longer period of time and after use. For more detailed information, please refer to the
operating instructions of the pump. Remove gel residue mechanically from the equipment
immediately after use.
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Technical data
Type of material
concrete solutions
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Product Data Sheet
2-comp. poly acrylate gel with (A2) Accelerator
Comp. A / A2
Comp.B
A1:approx. 1.2g/cm3
approx. 1.0g/cm3
A2: approx. 0.95g/cm3
(dissolved in water)
A1: Amber
Colorless
A2: Colorless
A1: approx. 25 cps
Approx. 1 cps
A2: approx. 25 cps
Approx. 5-7cps
A1 : A2
B : water
20 : 1 parts by weight
Approx. 5% solution
A : B solution 1 : 1 parts by volume
Typical 20-40 sec, Approx. depending on mixing ratio
> 40F / 5° C
2-comp. pump SealBoss IP 2C-Gel Injection Machine
At 40F-85F, 5°C-25°C in original, sealed containers,
moisture / light protected
Comp. A1: 4.7 gal, Comp A2: 0.3 gal , Comp. B: 1kg
Comp A1+ A2 = 5 gal , Comp. B + Water = 5 gal, total batch size per kit 10 gal
Color
Viscosity
Viscosity of mixture
Mixing ratio
Reaction time (70F/22°C)
Application temperature
Application
Storage
Packaging
Typical Batch Size
SealBoss 2400 Reaction times (approx.) as function of component
B at various application temperatures (component/material) These
gel times serve as a basis for the gel adjustment on site. They must
be adapted to the actual local conditions according to gel quantity,
water content, flow behavior and nature of the building structure.
120g ~0.5%
245g ~1.0%
490g ~2.0%
740g ~3.0%
1000g~5.0%
Viscosity
Increase
22°C
70°F
120
60
40
30
25
Reaction time
10°C
50°F
330
180
90
60
55
22°C
70°F
90
105
60
50
35
10°C
50°F
480
300
180
120
105
sec
sec
sec
sec
sec
1950g~7.5%
17
40
25
75
sec
Total Batch Size Per Kit
approx. 10 Gal
A2
+
------------->
A1
H2O
+
5 Gal
B
------>
5 Gal
Safety precautions
OSHA safety regulations and safety data sheets are to be observed at all times when working with SealBoss ® 2400 .In accordance the
safety data sheets must be accessible to all persons responsible for occupational safety, health protection and the handling of materials.
Wear protective clothing, safety gloves, and goggles during the application of the material and when cleaning the equipment. The use of a
suitable skin care cream is recommended. In case of contact with skin, wash with soap and water. In case of contact with eyes, rinse
immediately with an eye bath of water and seek medical advice at once. Do not allow the unmixed material to enter drains or soil.
Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss Corp.: All recommendations, statements and technical data herein
are based on tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty either
expressed or implied. User shall rely on his or her own information and tests to determine suitability of the product for the intended use and user assumes all risk and
liability resulting from his or her use of the product. Nothing contained in any supplied materials relieves the user of the obligation to read and follow the warnings and
instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. SealBoss Corp.
warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product
of the manufacturer which proves to be defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or implied, including any warranty
of merchantability or fitness for a particular purpose in connection with this product. SealBoss Corp. shall not be liable for damages of any sort, including remote or
consequential damages resulting from any claimed breach of any warranty whether expressed or implied. SealBoss Corp. shall not be responsible for use of this product
in a manner to infringe on any patent or any other intellectual property rights held by others. In addition, no warranty or guarantee is being issued with respect to
appearance, color, fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear and tear or improper application by the
applicator. Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and / or physical movement of the substrate or structural defects are also
excluded from the limited warranty. SealBoss Corp. reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner,
general contractor, or applicator. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or indirectly resulting
from use of or inability to use the product. Recommendations and statements other than those contained in a written agreement signed by an officer of the manufacturer
shall not be binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.201310
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Density (20° C)
B in ~ 20l /
5 gal water
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Product Data Sheet
Instant One Component
Closed-Cell Polyurethane Foam
up to 8 Gal Foam From 27oz Can
Can-Seal-Foam
- Waterproofing:
Cable Runs
Seals electrical conduits
Utility Boxes, etc.
Seals around pipes/ducts
-
Increases energy efficiency
Reduces noise
Controls radon
Seals out insects
Confines fibers
Strengthens tub bases
Seals stresskin panels
Upgrades weatherization
Repairs boat flotation
Seals refrigeration panels
THE Important Difference
SealBoss ® Can-Seal-Foam is engineered to fully expand inside
the applicator 'gun barrel'. When the foam exits the tip of the gun it is almost
fully expanded - you apply exactly as much foam as you need without the
messy and undesired "mushrooming" experience you may have with most
of the other 'over the counter' foam products. This feature makes our foam
'predictable' and useable in areas where other products just won't perform.
With our foam and the professional applicator gun you can fill voids
precisely. Contractors use our foam for many applications such as waterstop purposes in voids and cable runs, as an insulation and seal-foam in
general construction and as an instant 'Backer Rod Bead' in applications
where joints need a back fill prior to applying the final sealant.
FEATURES
- Professional Control Steel Gun Applicator
- Ozone Friendly
- High Volume From Small Can
Store Like This
Professional Grade, Universal Use
Use Like This
BENEFITS
- No Cleaning
- Low Cost
- Unlimited Start Ups and Closures
VOLUME
- 8 to 9 gal Foam
- 1800 Cu. inches
- 1/2" Bead runs 900 lin. ft.
SealBoss ®
Can-Seal-Foam
TYPE OF MATERIAL
Can-SealFoam is a closed cell self curing foam for universal
uses. The product is a single component MDI based polyurethane of
highest quality. It expands, bonds and seals while stopping the passage
of air, gases, water and dust. Besides its obvious uses to stop water
infiltration it can increase energy efficiency by stopping air exchange
around windows, doors, wall intrusions and at sill plates. Its lightweight,
closed cell structure makes it useful for deadening sound, flotation and
thermal insulation. It is also useful for scaling work areas prior to
stripping to prevent the transport of fibers.
Can-SealFoam is very efficient, you get up to eight gallons
pf foam just from one can!
Insulation Value: The product has an R-Value of about 4 to 8 depending
on the thickness of the bead.
Sound: STC = 69
Can-SealFoam & Professional Gun sold separately
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Product Data Sheet
Instant One Component
Closed-Cell Polyurethane Foam
up to 8 Gal Foam From 27oz Can
Can-Seal-Foam
CAUTION
Due to possible production off highly flammable vapor and
air mixtures, provide sufficient ventilation. Do not smoke
while using the product. In case of eye contact, rinse with
plenty of water and seek medical attention. In case of skin
contact wash off with plenty of water and soap. Wear
suitable protective gloves and goggles during work. In case
of accident, or if you feel unwell, seek immediate medical
attention. Container is pressurized. Protect from sunlight
and temperatures above 50C, Do not pierce or burn even
if can seems to be empty. Do not spray against flames or
onto incandescent objects. Harmful when inhaled, irritates
eyes, respiratory organs and skin, Can result in sensitization
when inhaled. Can produce highly flammable vapor and air
mixtures during use.
HOW TO USE:
1. Shake the can of foam.
2. Thread the can into the adapter on the top of the gun - DO
NOT OVER TIGHTEN.
3. Pull the trigger for about 5 seconds to purge all air and
moisture out of the gun.
4. Wipe or mist water into the joint which is to be foamed.
5. Select the bead size by interacting between the trigger and
the flow adjustment screw.
6. The can should be in a vertical position over the gun when
foaming.
7. Remove uncured foam from the end of the dispensing tube
after each use. Tighten the flow adjustment screw for storage.
8. To replace an empty can, unscrew it and promptly screw a
replacement can into the adapter. If no replacement is
available, leave the empty can in place until a replacement is
at hand.
PRODUCT CONTENT
Polyol prepolymer CAS 59675-67-1,4,4'
Monomeric diphenyl methane diisocyanate (MDI)
CAS 101-68-8
Chlorodiflouroethane CAS 75-68-3.
MDI can irritate eyes , respiratory organs and skin.
ALWAYS KEEP A CAN OF FOAM ON THE GUN. FAILURE TO
DO THIS WILL ALLOW FOAM TO CURE AND RESULT IN
PERMANENT DAMAGE TO THE GUN.
Best Results:
Use in warm weather
1. Shake the can for 30 seconds.
2. Layout practice beads.
3. To enhance cure time you may mist the area with water.
Use in cold weather
1. Warm the can to room temperature 60F-80F
2. Layout practice beads.
3. To enhance cure time you may mist the area with water.
In all conditions it is advised to mist in between layers of
foam if a high fill volume is desired. The moisture will help
the foam to cure and prevent it from collapsing in high
volume applications.
CHANGING CANS
1. With the canister on its base and the gun nozzle pointing into
a suitable container, squeeze the trigger until the rest of
material and gas is discharged.
2. Unscrew the can from the gun and wipe off any foam residue
from around the ball valve housing with a small amount of
suitable solvent.
3. Fit a new canister as described above. Purge out air.
4. Do not remove an empty can from the gun until you have a
new can to replace with.
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T
PROPERTIES OF CURED FOAM
Color:
Yellowish
Expanded volume:
Free rise at 68% relative
humidity 8-9 gals,
~1800cu.inches
Density:
1.2 Lbs/cu ft
Cell Structure:
Closed, 80%
Compression load
deflection:
10% compr. 8.5Lbs/sq. in.
Minimum can temp:
40F, 5C
Min. surface temp
32F, 0C
Temperature stability
cured foam:
-40F to 176F, -40C to 80C
Tack free at 68F, 20C
15 min
Cuttable at 68F , 20C
30 min
Flammability test
ASTM E 84
Flame spread index:
25
Smoke density:
210
Class 1:
Fire rating construction
Thermal resistance
R factor ASTM C 518:
5.0/in.
STC Rating
69
Can Size:
27oz.
34
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SB Formula
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Product Data Sheet
Water / Vapor/ Dust Protection
Concrete Armor
Surface Sealing Technology
The SealBoss ® SB Formula
Concrete Armor Principle
SealBoss ® SB Formula contains microscopic
particles that trigger a chemical reaction with lime,
calcium and alkaline components in concrete creating
CSH (Calcium Silicate Hydrate).
The SealBoss ® SB Formula Advantages
Ready to Use Formula, Cleans with Water
Horizontal or Vertical Poured Concrete
User-Friendly Water Dilution
Waterproofing and Repelling Properties
Vapor Barriers
Residential and Commercial Applications
Masonry and Concrete Block Surfaces
Dustproofing Properties
Interior Air Quality Benefits
Maintains Surface Appearance
SealBoss ® offers decades of experience, successful
results and developments in the waterproofing
industry.
Product Description
increasing the
waterproofing, repelling and
strengthening properties of the natural concrete. It
also provides a smoother and shinier surface.
SealBoss ® SB Formula is a technologically advanced
water-based, chemically reactive, transparent, vapor
impermeable concrete and masonry penetrating sealer
for poured and block concrete substrates. The cured
crystalized product waterproofs, preserves, protects,
and strengthens substrates while also minimizing
vapor and radon gas migration.
Considerations
Excessive application of SealBoss ® SB Formula
may result in white residue and deposits on the
surface of the substrate. Residue can be brushed
clean with warm water and brush treatment. Previously
sealed concrete will prevent penetration. Ambient
temperatures should be in the range of 36F to 135F
(2C to 57C). Condition product to room temperature
in cold climate. The product is not intended as a
decorative sealant and not for extremely porous
concrete such as block masonry with voids and large
air pockets. The product is not a primary concrete
strengthening agent. Deterioration in concrete due to
inadequate batching or application techniques may
cause ultimate concrete failures.
SealBoss ® SB Formula is supplied as a ready to use
full strength formula solution.
Installation Guidelines
The concrete should be fully cured, free of debris, oils,
stains, etc. Do not apply sealer to an existing coating
or sealant. Test the porosity of the substrate with
water to ensure that the surface is accepting sealant
solution. Note: It is not recommended to apply the
sealer to excessively porous concrete.
Mix and use SealBoss ® SB Formula Full Strength
Solution. Do not dilute. Apply sealant to substrate
with a coverage rate of 800-1000 sqft/gallon of mixed
solution. A two coat process is recommended for
adequate sealing, dustproofing, strengthening, and
protecting (approximately 30-60 minutes apart
depending on temperature and conditions). Apply to
the surface by spraying, brushing or mopping.
Excessive sealant should be worked into the substrate.
Maintenance of Equipment
Standard spray equipment can be used for application
of at the recommended application coverages. Overspray and excessive application will not enhance
effects and properties. Equipment must be cleaned
sufficiently with water in order to fully dilute and purge
all traces of solution within in the pump and delivery
systems.
SealBoss ® SB Formula is a proprietary solution
blend
that maximizes penetration within the bare
concrete surface providing an industry-leading
protection. The product contains microscopic particles
of silicate, a mineral that will penetrate past the
surface pores of the concrete substrate and trigger a
chemical reaction within the concrete. During this
process it creates Calcium Silicate Hydrate (CSH)
while reacting with the free lime, calcium, and various
alkaline components inside the concrete. CSH aids in
Health and Safety
see page 2
Technical Properties
see page 2
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Concrete Armor
CSH provides waterproofing, repelling and
strengthening properties to the natural concrete
surface. It also provides a stronger, smoother and
shinier surface.
SealBoss ® SB Formula
-
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Product Data Sheet
Water / Vapor/ Dust Protection
Surface Sealing Technology
SealBoss SB Formula
Clear Liquid
100%
1.4 g/cm3 (20C)
pH
Viscosity, cps
11.3
400cps concentrate - approx. 100cps diluted
Mixing
Ambient Application
Temp. Range
Mix full strength SB Formual prior to use
Density
Packaging
Storage
36F to 135F (2C to 57C) Condition product to room temperature
in cold climate
11.8 lbs/gallon
1 Gal
5 Gal
55 Gal
Good storage stability for unopened containers at 5-25 C
40 - 80 F in dry, sun free indoors environment 1 year shelf life.
Properties for Cured Product May Vary
Corrosiveness
Appearance
Trafficable
Recoat
Non-Corrosive
White Crystallization
Allow 24 hours for pedestrian and vehicular traffic
Allow 45 minutes - 1 hour between coats
Health and Safety
Protect your health! While working with this material, always use safety goggles, gloves and safety clothing
consistent with OSHA and all applicable local and jobsite regulations. When handling hazardous materials
or pressurized materials, or during any application that may result in spills, splashes or airborne particles,
a full face shield is strongly recommended. Protect yourself and others on the jobsite. Consider property
in proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized
persons. Store all materials and equipment safely and out of reach of children and animals! Observe
container labels, SDS, applicable laws and regulations and all instructions before using the product and
equipment. In case one of the components comes in contact with the skin, wash thoroughly with soap and
water. Provide adequate ventilation in volume and pattern in working area. Further protection: emergency
T attention as needed.
showers and eyewash stations. Get immediate medical
follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Safety Data Sheet prior to product use.
SealBoss Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace that
portion of the product of the manufacturer which proves to be defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or
implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. SealBoss Corp. shall not be liable for damages
36
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SealBoss ® SB Formula
Appearance
Solids
Specific Gravity
Concrete Armor
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®
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Swell Caulk TM
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Product Data Sheet
Gungrade Waterstop Joint Seal
SealBoss ® SwellCaulk Advantages
-
Solvent free
Wet, dry and underwater applications
Adheres to concrete, PVC, HDPE, steel & fiberglass
Unconfined expansion 200-350 %
Flexible product for irregular surfaces
Easy application
Chemical resistance, see chart
Adhesive for SealBoss ® SwellTape TM
The SealBoss ® SwellCaulk
Hydro Active Joint Seal Principle
SealBoss ® SwellCaulk Applications
- Works on irregular, rough and smooth surfaces
- Sealing construction joints of cast in-place or
precast concrete
- Many uses including manholes, culverts,
cable ducts, pipes and more
- Sealing joints between sheet piles.
- Sealing between waterstop strips and
rough concrete surfaces
When in contact with water, SealBoss ® SwellCaulk
Sealants develop an expansive swelling pressure.
The pressure between the expanding product and
the surrounding concrete structure prevents the
penetration of water through the joint and provides
a durable waterproofing solution.
Product Description
The concrete cover must be at least 3" or 7 cm
on all sides in order to avoid cracks from the
pressure of swelling material.
SealBoss ® SwellCaulk TM
is a single
component, hydrophilic, gungrade waterstop.
The product is formulated for sealing construction
joints, pipe penetrations and other concrete
joints of smooth and uneven surfaces. Material
cures and swells in the presence of moisture or
water thereby creating a compression seal.
Curing time decreases with higher temperatures
and greater relative humidity. SealBoss ®
SwellCaulk will cure in approximately 24 to 36
hours depending on ambient climate. The
prodcuct is supplied in sausages or in cartridges.
The product is for professional use.
SealBoss ® SwellCaulk must be completely
confined to perform properly. When used in
precast or joints, minimum concrete cover is 3”
or 7cm on all sides. Unconfined material may
expand beyond design levels and may result in
leaks. The product is not suitable for surface
caulking applications. At temperatures below
40ºF, the product cure time may exceed several
days.
SealBoss ® SwellCaulk should be applied to a
dust-free concrete surface which can be uneven,
rough, smooth, moist or dry.
Product Preparation
20oz / 600 ml Sausages: Place the product
firmly in the bulk sausage caulking gun and cut
1/8 inch off the top of the sausage removing the
crimp bead. Close the tube and install the
nozzle. Nozzles are supplied with the appropriate
opening.
Shipping and Storage
Ship in accordance with all applicable laws.
Refer to SDS for more information. Store
unopened in dry area for up to 12 months from
date of production at temperatures between
45°F and 85°F for best performance. See shelf
life details on the material packaging.
10.5 oz / 310ml cartridges. Break the moistureproofing aluminum foil on the top of the cartridge
and remove the seal from bottom. Attach nozzle
and cut diagonally at the appropriate position.
Place the cartridge into caulking gun.
Health and Safety
Application Method
Apply SealBoss ® SwellCaulk in an
uninterrupted band 3/8” or 10 mm bead minimum
to the middle of the joint or precast element.
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37
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SealBoss ®
Limitations
SwellCaulk
TM
In underwater or very wet conditions (heavy
rain) , the concrete pour should begin within 2
hours of application to prevent material from
premature swelling which may result in reduced
effectiveness of the product.
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Product Data Sheet
Gungrade Waterstop Joint Seal
Uncured
Appearance
Solids
Density g/ml
Grey
100%
1.4
Flash Point, C / F
Viscosity
Vertical Slump
Skin over
130C/266F
gel / paste
1/8”
2.5 - 10 hrs
Properties Cured Product:
7 days at 77ºF (22ºC) 3/8” thick
Elongation at break
600%
300-320
Resistance
to hydrostatic pressure (ft)
>330
Unconfined swelling capacity
in contact with water
200-350%
Coverage
10.5 oz.
20 oz
Bead
1/4”
5/16”
3/8”
1/4”
5/16”
3/8”
ASTM D3574
ASTM D412
Coverage
25-35 ft.
12-15 ft.
~ 10 ft.
50-70 ft.
24-30 ft.
~ 20 ft
Non-Corrosive
consistent with OSHA and all applicable local and jobsite regulations. When handling hazardous materials or
pressurized materials, or during any application that may result in spills, splashes or airborne particles, a full
face shield is strongly recommended. Protect yourself and others on the jobsite. Consider property in
proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons.
Store all materials and equipment safely and out of reach of children and animals! Observe container labels,
SDS, applicable laws and regulations and all instructions before using the product and equipment. In case one
of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate
protection: emergency showers and eyewash
T
stations. Get immediate medical attention as needed.
38
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Health and Safety
SwellCaulk
TM
Corrosiveness
ASTM D93
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Product Data Sheet
SealBoss ®
Epoxy
Resins
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EPOXY Product Line - Epoxy Injection - Epoxy Paste - Epoxy Bonding
SealBoss
®
SealBoss.com
SealBoss
40
®
SealBoss ®
Epoxy Injection Technique
SealBoss
®
SealBoss ®
Epoxy Injection Systems
Introduction
Thank you for choosing the SealBoss ® Concrete Repair System for your chemical
injection application. You are now well on your way to a successful and permanent
concrete repair solution. In the pages to follow, SealBoss ® would like to provide a
brief repair technique introduction. At the same time, we would encourage you to
familiarize yourself with the complete brochure as we proceed to explain the
advantages of the SealBoss ® repair systems and what we can offer you as a
valued SealBoss ® customer. We hope that the following information is of value to
you, and thank you again for selecting SealBoss ® Corp. as your repair system.
Application Technique Epoxy Injection:
The SealBoss ® epoxy injection systems are primarily designed for structural
concrete crack and joint repairs.
Some of the typical causes for concrete cracking include:
•
•
•
•
•
Drying shrinkage
Thermal contraction or expansion
Settlement
Lack of appropriate control joints
Overload conditions that produce flexural, tensile, or shear cracks in concrete
and Restraint of movement
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1) Clean the substrate with wire brush at a distance of approximately ½” (13mm)
on both sides of the crack. Wire brush is recommended because grinders often
leave concrete dust in the crack. High pressure water can also be used for
cleaning.
2) Most cracks can be injected with the SealBoss ® 4040LV or SealBoss ® 4040
bulk epoxy resins. For hairline cracks (<1/64” , <0.4mm) it may be of advantage
to use the super low viscosity resin as SealBoss ® 4050 SLV to increase resin
flow and reduce injection pressures. Measure the width of crack in order to
determine the correct product to be injected. Once the crack is exposed, clean,
and dry, you may adhere surface ports. Surface ports are typically placed at 5"
(13cm) to 8” (20cm) spacing, with increased spacing on wider cracks. The ports
are secured to the crack with SealBoss ® 4500 QuickSeal epoxy paste.
QuickSeal is to be applied 1” wide and approximately 1/8” (3mm) thick across the
surface of the crack. Be sure to not cover the bottom opening of the port with
paste as this will prohibit the flow of resin into the crack. Surface seal is
designed to contain the epoxy resin in the crack. For this reason, best results
are found when the entire backside of the crack is sealed.
3) Once the SealBoss ® 4500 QuickSeal is fully cured, you are ready to connect
the cartridge or bulk applicator to the surface port. The static mixer from the
cartridge or SealBoss ® PA3000, SealBoss ® P3003 or other bulk epoxy
injection pump couples to nylon tubing which again couplers to the surface port
through a series of 3/8-¼” and ¼”-¼” quick disconnects. Vertical cracks are
Epoxy Injection applications are commonly found in many concrete structures such
as parking structures, bridges, tunnels, load bearing columns, and many more
structural substrates. The low viscosity resins are injected into standard and hairline
cracks or joints and cure to form a rigid, long-lasting, structural bond-seal with a
compressive strength exceeding the strength of the concrete. It is recommended to
observe the steps as follows:
SealBoss ®
SealBoss
®
typically injected from the bottom up, while horizontal crack injections are
commonly initiated at the point of widest crack width.
4) Continue to pump resin into the surface port until you see material exiting the
adjacent port, called port to port travel. At this time, you may cap the port, and
move on to the next. Repeat this process as you work your way along the crack.
5) A good practice when performing structural repairs of this nature is to document
a quality assurance program such as monitoring the amount of material accepted
at each port.
6) After all of the ports are injected, it is recommended to allow adequate time for
the epoxy resin to completely cure. Following cure, the ports can be removed by
cutting or grinding, and the SealBoss ® 4500 QuickSeal may be removed with a
grinder. This process will leave a fully penetrated and repaired crack that is now
ready for surface treatment to the applicators intended aesthetic results.
Benefits of SealBoss ® Professional Starter Kits TM
SealBoss ® offers competitively priced professional epoxy injection Starter Kits for
contractors that like to turn this repair system into a business.
SealBoss ® Professional Kits include everything necessary for an industrial or
commercial project including bulk packaging and a high pressure, industrial grade
pump such as the SealBoss ® PA3000 pneumatic injection machine or the versatile
SealBoss ® P3003 two component electric injection pump.
Upon considering the benefits of the SealBoss ® Professional Kits, it is quite easy to
recognize the potential offered which includes:
Application
P3003-2C
High / Low Pressure
Polyurethane and
Epoxy Injection
PA3000
High / Low Pressure
Epoxy Injection
Benefits
Image
-Convenient
-Electric Drill
Operated
-Pumps EP and PU
resin
-1:1 and 2:1 ratios
-Pneumatic
-Industrial Grade
-2:1 or 1:1 operation
Benefits of SealBoss ® Cartridge Starter Kits TM
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Increased service offering
Additional revenue stream
Niche system solution creating company differentiation
Minimal investment for industrial grade system
Industrial grade pump for future applications
Higher pressure pump = better results
Significant amount of referral business
Support of established and valued SealBoss ® brand
SealBoss ®
1)
2)
3)
4)
5)
6)
7)
8)
SealBoss ®
SealBoss
®
SealBoss ® offers complete kit solutions for our cartridge product line. We believe in
full system solutions that offer the applicator optimal products for successful repairs.
We offer many SealBoss ® products in convenient Starter Kit packaging for smaller
repairs. Below are a few pictures of the mentioned kits. While the Kit offers
significant savings, all products and materials can be reordered individually for future
projects. Some of the SealBoss ® Starter Kit benefits include:
1)
2)
3)
4)
5)
Affordable option for beginning applicators on smaller and manageable projects
Smaller packaging for same industrial grade products
Individual item reorder options
Low investment for high return repair system offering
Great way to familiarize yourself with SealBoss ® Concrete Solutions
Benefits of SealBoss ® Approved Applicator Certificate
You are now more familiar with the SealBoss ® epoxy injection systems, may own
an industrial grade pump through the purchase of a SealBoss ® Professional Kit,
and may have repaired many cracks successfully and permanently! At this stage in
the repair industry, it is time to consider the SealBoss ® Approved Applicator
Program.
1)
2)
3)
4)
5)
Set your company up for success with an approved applicator certificate
Qualify yourself in bid meetings with your certificate
Gain access to the SealBoss ® lead generation system
Be included on SealBoss ® applicator list for engineers
Join the proven SealBoss ® Team!
Please contact SealBoss ® with all questions concerning our progression program to
become an Approved Chemical Injection Applicator. Take the time to experience our
commitment to service and knowledge by speaking with one of our experienced
representatives. We look forward to hearing from you soon!
The SealBoss ® Team
SealBoss ®
Approved Applicators gain
first access to SealBoss
leads and specifications
SealBoss ® puts a considerable amount of resources into engineer specification
efforts and commercial architects and builders. It is quite common for engineers and
architects to require an approved applicator for specialty repairs such as the chemical
injection systems. In an effort to increase quality assurance and adhere to engineer
specifications, SealBoss ® offers a training program for contractors to obtain an
Approved Applicators Certificate.
43
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SealBoss ®
SealBoss
®
Please contact a knowledgeable SealBoss representative
for the following:
- Epoxy Injection Systems
- Polyurea / Polyurethane QuickFix Floor Repair Systems
- Polyacrylate Injection Systems
- Packer and Port Selection
- On-Site Representation
- Sales Training
- International Distribution
- Specification Review
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ADVANTAGES
- Proven Standard Product
- Wide Application Range
- High Strength
- Low Viscosity
TYPE OF MATERIAL
SealBoss ® 4040 LV-Epoxy-Resin is a 100% solids
(solvent free), high modulus, non-shrink two component
epoxy injection resin with outstanding features.
SealBoss ® 4040 LV-Epoxy-Resin is designed for the
injection of cracks and voids in concrete. Due to the low
viscosity of the material good penetration is achieved even at
lower injection pressures. SealBoss ® 4040 LV-EpoxyResin has superior water displacing properties and bonds
well in moist conditions.
Due to the high tensile and compressive strength of the cured
product, SealBoss ® 4040 LV-Epoxy-Resin is ideal for
structural repair.
To achieve best results a combination of several products
may be recommended in some applications.
PROCESSING
SealBoss ® 4040 LV-Epoxy-Resin is composed of two
components. The mixing ratio by volume is 2:1 (A:B). The
product is formulated to be pumped with our Injection
equipment and other quality epoxy injection machines.
The product may be filled with additives, such as silica
flour, sand or thixotropic fillers. A mixing ratio of 1:1 (SealBoss
® 4040 LV-Epoxy-Resin : Additives) should not be exceeded.
Physical properties of the modified product may change.
SealBoss ® 4040 LV-Epoxy-Resin can be processed with
single component equipment but two component equipment
is recommended for extensive injection work.
Product Data Sheet
100% Solids
Low Viscosity
Epoxy Resin
4040 LV Epoxy Resin
- Crack Injection
- Welding Cracked Concrete
- Delaminated Slab Welding
- Repairing Wood Beams
online
and permanent results in certain applications, a combination
of SealBoss ® 4040 LV-Epoxy-Resin with other systems of
our product line may be advised. Ask your SealBoss ®
SealBoss ® R70 Pump Flush is good to your equipment and
should always be used. For best results please follow our
recommendations.
combustible, aggressive towards the environment,
equipment, seals and hoses. Immediately follow second
step.
Second Step: Flush with SealBoss ® R70 Pump Flush
circulate cleaner through pump and hoses for several minutes
at higher flow rates. SealBoss ® R70 Pump Flush is a solvent
free, non-flammable cleaner, lubricator and pump and hose
conditioner. The product ships without any hazard label. We
assume no responsibility for equipment damaged by use of
material.
PRECAUTION
STORAGE
Good storage stability of unopened containers at
temperatures between 15 - 30 C (58 - 85 F). Store indoors.
Do not use for anchor bolting. Sealboss Corp. specifically
declines any responsibilities, warranties, liabilities if used
for anchor bolting applications.
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The gel time of premixed material is determined by the
quantity of the batch and the temperature. Since the reaction
of the epoxy resin produces heat, a large batch is likely to react
much faster than a small quantity of material. This fact should
be closely observed by the user of single component
equipment to prevent premature reaction in the pump and
grout line system. If reaction of the batch occurs while pumping,
to avoid built up and clogging of the equipment. The coverage
is 231 cubic inches per gallon. To achieve most satisfying 45
Bulk & Cartridge
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4040 LV Epoxy Resin
SealBoss
®
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SealBoss ®
®
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Product Data Sheet
100% Solids
Low Viscosity
Epoxy Resin
4040 LV Epoxy Resin
Injection Guns
We supply a wide selection of injection guns for use with
the 4040 LV-Epoxy-Resin Cartridge System. Systems
are either manual, electric or pneumatic.Please see
injection gun data sheets for more detailed information
or call our technical support.
TECHNICAL DATA
Form / Color
Solids
Density, g/ml
Mixing Ratio by Volume
Viscosity, cps
77F
Packaging
Comp. A
Natural or colored
100%
1.14
2 parts
approx. 400
5 Gal
Viscosity mixed, cps 77F
Gel Time (24C / 75 F)
Initial Set
Initial Cure
Final Cue
Storage
approx. 280
20-30 min.
40-60 min
2-8 hours
>24hrs
for unopened containers at
15 - 30 C / 58 - 85 F. Store indoors.
100%
0.93
1 part
approx. 100
5 Gal
ASTM D-695
ASTM D-638
ASTM D-638
ASTM D-638
ASTM D-790
ASTM D 2240-75
ASTM C-882
ASTM C-882
Bulk & Cartridge
ASTM D-648
ASTM C-883
ASTM D-4514
Yellowish-Clear
Micro Organisms
Do not use for anchor bolting.
Sealboss Corp. specifically declines
any responsibilities, warranties, liabilities
if used for anchor bolting applications.
T
46
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4040 LV Epoxy Resin
14,000 -15,000
8,500 - 9,000
510,000 - 550,000
4-6%
15,000-17,000
85-90
4000-5000
4000
Crack in Concrete
>190 F
Passes
100% Failure in Concrete
ASTM D 1010
ASTM D 3800-79
SealBoss ®
Cured Product
Compressive Strength, psi
Tensile Modulus,psi
Tensile Elongation at Break
Flexural Strength,psi
Shore D Hardness
Bond Strength, psi
Slant Shear Strength, psi
Bond Strength Concrete
Heat Deflection Temp.
Shrinkage
Adhesion to Concrete
ASTM C-881-87
TYPE I, II, IV, V, GRADE 1,
CLASS B & C
Epoxy Resin Adhesive
Appearance
Comp. B
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Product Data Sheet
Super Low Viscosity
Epoxy Resin
4050 SLV Epoxy Resin
Bulk
& Cartridge
Tips to gravity feed cracks:
Pour mixed SealBoss ® 4050 SLV-Epoxy-Resin into surface
cleaned and notched cracks. Continue placement until completely
filled. Seal underside of slab prior to filling if cracks reflect through.
- Crack Injection in Structural Concrete,
Masonry, Wood
- Gravity-Feed of Cracks
- Welding Cracked Concrete
- Epoxy Mortar Base For Patching
- Delaminated Slab Welding
- Grouting Bolts, Dowels, Pins, etc.
Tips to seal slabs:
Spread mixed SealBoss ® 4050 SLV-Epoxy-Resin over slab. Allow
penetration. Remove excess to prevent surface coat. Seal interior
slabs and above grade exterior slabs only.
ADVANTAGES
Tips for use as an epoxy mortar:
Prime prepared surface with mixed SealBoss ® 4050 SLV-EpoxyResin. Place prepared epoxy mortar while primer is tacky. Place the
epoxy mortar using trowels. Exterior application may darken over time
with UV exposure.
- High Strength
- Super Low Viscosity
- Deep Penetrating and Strong Bonding Properties
TYPE OF MATERIAL
SealBoss ® 4050 SLV-Epoxy-Resin is a super low viscosity
two component epoxy resin designed for deeper penetration and
high strength. The product conforms to ASTM C-881, Types I and IV,
Grade 1, Classes B & C. It meets USDA specifications for use in food
processing areas. An excellent epoxy adhesive for use in crack
injection or gravity-feed, and as a general purpose adhesive for
sealing concrete slab conditions and as epoxy patching mortar and
grout.
SealBoss ® 4050 SLV-Epoxy-Resin is designed for the injection
of cracks and voids in concrete. Due to the super low viscosity of
the material good penetration is achieved even at lower injection
pressures. SealBoss ® 4050 SLV-Epoxy-Resin has superior
water displacing properties and bonds well in moist conditions.
Due to the high tensile and compressive strength of the cured
product, SealBoss ® 4050 SLV-Epoxy-Resin is ideal for structural
repair.
To achieve best results a combination of several products may
be recommended in some applications.
goggles, gloves and safety clothing must be worn at all times. While
injecting, a full face shield is strongly recommended. Spills and blowouts do happen! Protect yourself and others on the jobsite. Consider
property in proximity of the application area to prevent loss or
damage. Protect your jobsite from unauthorized persons. Store all
Observe container labels, MSDS, and instructions in the Product
Catalog before using the product and equipment. In case one of the
components comes in contact with the skin, wash thoroughly with
soap and water. Provide adequate ventilation in volume and pattern
in working area. Further protection: emergency showers and eyewash
stations.
PROCESSING
SealBoss ® 4050 SLV-Epoxy-Resin is composed of two
components. The mixing ratio by volume is 2:1 (A:B). The product is
formulated to be pumped with our Injection equipment and other
quality epoxy injection machines. Surface must be clean and sound.
It may be dry or damp, but free of standing water. Remove dust,
grease, curing compounds, waxes, foreign particles and disintegrated
materials. To prepare an epoxy mortar, slowly add 4-5 parts by loose
volume of oven-dried aggregate to 1 part of the mixed SealBoss ®
4050 SLV-Epoxy-Resin and mix until uniform in consistency.
SealBoss ®
STORAGE
Good storage stability of unopened containers at temperatures
between 15 - 30 C (58 - 85 F). Store indoors.
The gel time of premixed material is determined by the quantity
of the batch and the temperature. Since the reaction of the epoxy
resin produces heat, a large batch is likely to react much faster than
a small quantity of material. This fact should be closely observed by
the user of single component equipment to prevent premature
reaction in the pump and grout line system. If reaction of the batch
occurs while pumping, immediately shut down the machine and flush
with a cleaner to avoid built up and clogging of the equipment. The
coverage is 231 cubic inches per gallon.
To achieve most satisfying and permanent results in certain applications,
a combination of SealBoss ® 4050 SLV-Epoxy-Resin with other
systems of our product line may be advised. Ask your SealBoss ®
47
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SealBoss ® R70 Pump Flush is good to your equipment and should
always be used. For best results please follow our recommendations.
First Step is conditional - Omit if in conflict with regulations on the
jobsite or the equipment you use: Flush first with a very small amount
of solvent (not supplied by us) to cut remaining material. Caution: Xylol,
Toluol, Acetone, M.E.K. are hazardous, combustible, aggressive
towards the environment, equipment, seals and hoses. Immediately
follow second step.
Second Step: Flush with SealBoss ® R70 Pump Flush circulate
cleaner through pump and hoses for several minutes at higher flow
rates. SealBoss ® R70 Pump Flush is a solvent free, non-flammable
cleaner, lubricator and pump and hose conditioner. The product ships
without any hazard label. We assume no responsibility for equipment
damaged by use of material.
PRECAUTION
SealBoss.com
SealBoss
SealBoss ®
®
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Super Low Viscosity
Epoxy Resin
Bulk
Injection Guns
We supply a wide selection of injection guns for use with the
4000 LV-Epoxy-Resin Cartridge System. Systems are either
manual, electric or pneumatic.Please see injection gun data
sheets for more detailed information or call our technical
support.
TECHNICAL DATA
Color (A+B)
Viscosity (mixed)
Mix Ratio (by volume)
Pot Life 100 grams @ 77F
Absorption
Shrinkage
Gel Time
Heat Deflection Temperature
& Cartridge
Amber
Approx. 100 cps
2:1
30 mins
0.85 %
Passes
50 mins
120F
Bond Strength
2,400psi
3,600 psi
10,700 psi
7,000 psi
9,700 psi
9,000 psi
Compressive Strength @73F
Tensile Strength @ 73F
Flexural Strength
Shear Strength
Product Data Sheet
ASTM D-570 24 hrs
ASTM C-883
ASTM C-881
ASTM D-648
ASTM C-88
22 days
14 days
ASTM D-695 7 days
ASTM D-638 14 days
ASTM D-790
ASTM D-732
ASTM C-881, Types I and IV, Grade 1, Classes B & C
Coverage:
1 gal. of SealBoss ® 4050 SLV-Epoxy-Resin
mixed with 5 gal. of loose volume of oven-dried aggregate,
yields approx. 810 cu. in. of epoxy mortar.
Shelf Life:
1 year in original unopened container.
Storage Conditions:
Store at 40°-95° F. Condition material to 65° – 85° F before using.
Appearance:
Compound A = Clear, Compound B = Amber
Available In:
34 oz. cartridges, 3 gallon units, 15 gallon units, and 165 gallon units.
*) Important Notice:
Due to the complexity of load bearing applications special processing and training may be required. This data
sheet, published tech data and other provided information do not imply the general suitability of SealBoss ® 4050
SLV-Epoxy-Resin as an anchor or a structural adhesive. Special testing and approval of a trained engineer in
T suitability and liability requirements. As any
charge of and authorized for the project may be required to ensure
polymers, epoxy products are subject to aging and changes in properties. Initial maximum strength may weaken
over time. Substrate temperatures, UV-exposure, etc. need to be considered.
48
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Resistant to Most Organic Solvents,Mild Acids, Alkali and
Micro Organisms
SealBoss ®
SealBoss
SealBoss ®
®
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4130 Epoxy Binder and Adhesive
ADVANTAGES
- Moisture Tolerant
- Meets ASTM C-881, Type III Requirements
- High Strength Adhesion Properties
- Can Be USed as a High Friction Surface
- V.O.C. Compliant
- Shock Absorbing Ability
- Easy blending of aggregates for mortar repairs
online
Product Data Sheet
100% Solids,
Low Modulus, Low
Viscosity, Epoxy Binder
and Adhesive
After allowing the system to cure [2.5 hrs for course #1and 4
hrs for course #2 [@ 70°F (22°C)] and after all the aggregate
has been removed it can be opened up to traffic.
Colder temperatures will slow the setting time while warmer
temperatures will accelerate the set time as follows:
@ 60°-65°F (16-18°C) set time for course #1 would be 4 hrs
and 6-5 hrs for course #2
@ 80°-84°F (27-29°C) set time for course #1 would be 1.5 hrs
and 3 hrs for course #2
TYPE OF MATERIAL
SealBoss ® 4130 Epoxy Resin Adhesive Type III is a 100%
solids, low modulus, moisture tolerant, low viscosity epoxy/
urethane binder and adhesive meeting the requirements of
ASTM C-881, Type III, Grade I, Classes B & C.
High Friction Surface Application
Surface Preparation: Surfaces shall be clean, dry, and free
of all dust, oil, debris and any other material that might
interfere with the bond between the epoxy binder material and
existing surfaces.
Pavement markings that conflict with the surface application
shall be removed by grinding and the surface shall be swept
clean prior to the application of the SealBoss ® 4130 Type III.
USAGE
SealBoss ® 4130 Type III Is used primary for bonding skidresistant overlays and high friction surfaces to bridges and
elevated slabs and as a low modulus binder for epoxy
mortars where thermal change is a consideration. Material
can also be used to seal interior and exterior above grade
slabs and as low modulus crack filler
PRECAUTION
times. While applying, a full face shield is strongly
recommended. Spills do happen! Protect yourself and others
protection: emergency showers and eyewash stations. Cured
epoxy resin is innocuous.
APPLICATION
Surface Preparation: Surface to be bonded must be clean
and sound. Remove oil, dirt, grease, laitance, curing
compounds and other foreign matter that may cause a
problem with bond. Abrasive blast cleaning and mechanical
removal methods are recommended. Remove all standing
water and dust with clean, oil free, compressed air prior to
installation.
Mixing: Condition material to 65°-85°F (18°-29°C) for ease
of mixing and optimum flow prior to using. Premix each
component then place 1 part by volume of Component A and
1 part by volume of component B into a clean pail and mix for
three minutes with a low speed drill using a Jiffy mixer or
paddle until uniformly blended. Mix only what can be used
within the pot life
STORAGE
The material should be stored between 40°-95°F (5°-35°C).
Shelf life of properly stored, unopened containers is 24
months.
PLACEMENT
Epoxy Overlays: Repair all delaminations, potholes and cracks
using the SealBoss ® 4130 Type III. Mix the epoxy as
previously directed and apply course #1, spreading the neat
SealBoss ® 4130 Type III. at a coverage rate of 40 ft²/gal. [1
m²/L] using a (3/16) notched squeegee; immediately
broadcast select aggregate to refusal (typically 1-1.5 lb/ft²,
4.88-7.32 kg/m²). The aggregate should be angular grained
silica sand or basalt having less than 0.2% moisture and free
of dirt, clay and all impurities. The aggregate should have a
minimum MOHS scale hardness of 7 unless otherwise
approved. After the initial cure of the first course, remove all
excess aggregate and apply course #2, spreading the neat
SealBoss ® 4130Type III. at a coverage rate of 20 ft²/gal. ([0.5
m²/L], again broadcasting the select aggregate to the point of
rejection.
CURE TIME
At 73°F (23°C) gel time is 15 minutes. Final cure 7 days.
CLEAN UP
Tools and Equipment: Clean before the epoxy sets up using
Xylene or SealBoss R70 pump flush.
LIMITATIONS
FOR PROFESSIONAL USE ONLY
Always test a small amount of SealBoss ® 4130 Type III to
insure that the product is mixed properly and thoroughly and
that the material will harden properly before proceeding with
the installation.
Concrete surface must be less than 4% moisture content
when tested with a moisture pin meter. On wood and other
surfaces contact Technical Service for more information.
Surface and ambient temperature must be a minimum of 50°F
(10°C)
49
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4130 Epoxy Binder and Adhesive
online
Product Data Sheet
100% Solids,
Low Modulus, Low
Viscosity, Epoxy Binder
and Adhesive
PROPERTIES
Meets Specification: ASTM C-881, Type III, Grade 1, Classes B & C
Mix ratio
Gel time
Color (mixed)
Viscosity
Final Cure
Compressive Modulus
Bond Strength
Tensile Strength
Elongation at Break
Water Absorption
Thermal Compatibility
Chloride Ion Permeability
1:1, by volume
15 min. (60g sample @ 72F (23C)) ASTM D-2393
Gray
1,400-1,600 cps
7 days
78,000psi ASTM D-695
1950 psi (22 MPa) ASTM C-882: 14 days 3
2900-3100 psi (20.7 MPa) ASTM D-638
50.0% ASTM D-638
0.20% ASTM D-570:
Passes Test
0.8 Coulombs AASHTO T-222
VOC
SealBoss ® 4130 Type III has a VOC content of 0 g/L and is compliant with all US VOC regulations including Federal EPA, OTC,
LADCO, SCAQMD & CARB.
ESTIMATING GUIDE
Broadcast Overlays:
Course #1: Epoxy rate: 40 ft²/gal. (1 L/m²); Aggregate rate: 1-1.5 lb/ft², (4.88-7.32 kg/m²).
High Friction Surface Application
Coverage rates may very based upon, texture of the concrete, tining, milling and broom finishes.
Epoxy Mortar: 2 gal/ (7.6 L) epoxy mixed with 10 gal. (37.8 L) of dry sand yields approximately 0.94ft³
Gallons
1
2
10
110
Liters
3.79
7.57
37.85
416.40
T
50
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Unit
Unit
Unit
Unit
4130 Epoxy Binder and Ashesive
PACKAGING
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4140 Epoxy Bonding Adhesive Resin
ADVANTAGES
- Prevents Concrete Cold Joints
- Concrete To Concrete Bonding Adhesive
- High Strength Adhesion Properties
- No Cold Joint
- Easy To Use 1:1 Mix Ratio
- High Strength
- Moisture Insensitive
- Inhibits Rebar Corrosion
online
100% Solids
Medium Viscosity Epoxy
Injection Resin
& Bonding Adhesive
Product Data Sheet
Cold Joints
Bonding Old To Old Concrete:
Apply SealBoss ® 4140 by brush, roller, broom, or other
suitable tool, or spray to all cured concrete substrates creating
a saturated surface cover. While coating is tacky, join the
coated substrates and secure firmly into place. The Glue-line
thickness should not exceed 1/8in or 3 mm.
USAGE
Bonding Agent: This epoxy resin combines excellent strength,
adhesive and rebar corrosion inhibiting properties with ease
of use in a 1:1 product. SealBoss ® 4140 is a structural
bonding agent for fresh to hardened concrete and old to old
concrete applications. Prevents cold joints.
The product bonds to concrete, masonry, metal, wood and
other substrates.
Repairing Slab Cracks By Method Of Gravity Feed:
The underside of completely cracked slabs should be sealed
with SealBoss ® 4500 QuickSeal Epoxy Paste. Partially
cracked slabs should be vee-notched prior to pouring
SealBoss ® 4140 into crack until completely filled.
Vertical Anchoring Of Rebar, Dowels , And Threaded Rod:
The annular space around bolts should not exceed 1/8 in or
3 mm. The depth of embedment should be 9 to 10 times the
bolt diameter. Grout with SealBoss ® 4140. Do not use
additives.
Epoxy Mortar: The product can be used as base for epoxy
mortars and grouts.
Epoxy Injection Resin: This medium-viscosity epoxy
resin is suitable for the structural repair of wider
cracks with dimensions of 0.01–0.1 in / 0.2–2 mm.
Preparing Epoxy Mortar: Slowly add 1 1/2 parts by volume of
an ovendried aggregate to 1 part of premixed SealBoss ®
4140. Mix until uniform in consistency and color.
SealBoss ® 4140 Epoxy-Resin-Adhesive meets ASTM-C881 Types I, II, IV, V, Grade 2, Classes B & C. Meets USDA
specifications for use in food processing areas.
PRECAUTION
protection: emergency showers and eyewash stations. Cured
epoxy resin is innocuous.
PROCESSING
Condition material to 65 - 85°F (18 - 29°C) before using.
Gel Time (60 g mass): 30 min. at 73 ± 2°F (23°C).
Coverage: 1gal or 3.8L of epoxy covers approx. 80 sq ft or
7.43sq m.
Surface Preparation: Important! All Surfaces must be clean,
sound and free of any standing water. All surface contaminants
i.e. dust, grease, oils, curing compounds, impregnations,
waxes, foreign particles and disintegrated materials must be
removed. Concrete: Sandblast or use other approved
mechanical means. Steel: Sandblast to shiny metal finish.
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Bonding Fresh Concrete To Cured, Hardened Concrete To
Avoid Formation Of Cold Joints:
Apply SealBoss ® 4140 with brush, roller, broom, or other
suitable tool, or spray to cured concrete substrate creating a
saturated surface cover. Place fresh concrete while SealBoss
® 4140 is still tacky. If coat of SealBoss ® 4140 cures before
pouring concrete, roughen epoxy surface and recoat
with fresh SealBoss ® 4140.
TYPE OF MATERIAL
SealBoss ® 4140 Epoxy Resin Adhesive is a mediumviscosity, 100% solids, solvent-free, moisture insensitive,
non-shrink, two-component epoxy bonding agent and injection
resin.
Pre-mix each component of SealBoss ® 4140 prior to mixing
the product at a ratio of 1:1 (A:B) by volume in a clean and
suitable container. Mix thoroughly with low-speed drill and
Jiffy type mixer at low to medium speed for 3 min. or until
uniformly blended. Mix only the quantity that can be used
within its gel time. The gel time of premixed material is
determined by the quantity of the batch and the temperature.
Since the reaction of the epoxy resin produces heat, a large
batch is likely to react much faster than a small quantity of
material.
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STORAGE
Good storage stability of unopened containers at
temperatures between 40 - 95°F (5 - 35°C). Store indoors.
Shelf Life:1 year in original unopened container.
51
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TECHNICAL DATA
Form / Color
Solids
Density, g/ml
Mixing Ratio by Volume
Viscosity, cps
77F
Packaging
Comp. A
white
100%
1.14
2 parts
approx. 400
5 Gal
Viscosity mixed, cps 77F
Gel Time (60 g mass)
approx. 280
30 min. at 73 ± 2°F (23°C)
Storage
Good storage stability for unopened containers at
40 - 95°F (5 - 35°C). Store indoors. Shelf life 1 Year
Micro Organisms
PACKAGING
1gal / 3.8 liter units (2 - .5 gal cans)
2 gal / 7.6 liter units (2 - 1 gal cans)
10 gal / 37.9 liter units (2 - 5 gal pails)
110 gal / 416.4 liter units (2 - 55 gal drums)
1gal / 3.8L of epoxy covers approx. 80 sq ft / 7.5 sq m.
COVERAGE
Product Data Sheet
100% Solids
Medium Viscosity Epoxy
Injection Resin
& Bonding Adhesive
4140 Epoxy Bonding Adhesive Resin
Comp. B
grey
100%
0.93
1 part
approx. 100
5 Gal
online
ASTM D 1010
ASTM D 3800-79
LIMITATIONS
Minimum substrate temperature is 40°F (5°C).
For best results use between 65 – 85°F (18 – 29°C).
Do not thin. Solvents will prevent proper cure.
SealBoss ® 4140 is a vapor barrier after cure.
Minimum age of concrete must be 5-10 days.
CAUTION
READ MSDS Prior To Use
Component A – Irritant
Component B – Corrosive
Product is a strong sensitizer. Use safety goggles and chemical resistant gloves
Use of a NIOSH/MSHA organic vapor respirator is mabdatory if ventilation is inadequate.
Avoid breathing vapors.
Avoid skin contact.
ASTM-C-881 Types I, II, IV, V, Grade 2, Classes B & C
52
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SealBoss ®
T
4040 LV Epoxy Resin
Meets USDA specifications for use in food processing areas
4500 QuickSeal Epoxy Paste
Structural bonding of concrete, masonry,
metals, wood, etc.
Adhesive Anchoring Gel for Dowels, Bolts, Rebar
Seals cracks and around injection ports prior to
pressure-injection grouting
Interior, exterior repair of concrete as a fast setting
epoxy mortar binder.
ADVANTAGES
Fast setting, high-modulus, high-strength, structural
gel adhesive, easy to mix 1: 1 ratio
Good adhesion to concrete, masonry,
metals, wood
TYPE OF MATERIAL
SealBoss ® 4500 QuickSeal Epoxy Paste is a 100%
solids, high modulus, non-sag, non-shrink two component
epoxy adhesive that bonds to concrete and other surfaces.
Product meets ASTM C-881/ AASHTO M-235, Types I, II**,
IV, V** Grade 3, Classes B & C** (**Except minimum gel
time due to faster set) for Epoxy Resin Adhesives.
PROCESSING
To anchor bolts, dowels and pins
Annular space around bolt tested at 1/8 inch; depth of
embedment is typically 10-15 times the bolt diameter. See
cartridge for application instructions.
To seal cracks for injection grouting
Place the mixed material over the cracks to be pressure
injected and around each injection port. Allow sufficient time
to cure before pressure injecting.
As a structural adhesive
Apply the mixed SealBoss ® 4500 QuickSeal-Epoxy
Structural Gel Epoxy to the prepared substrates. Work into
the substrate for positive adhesion. Secure the bonded
unit firmly into place until the epoxy has cured.
Concrete Application Recommendations:
Surface Preparation:
Surface must be clean, dry and sound. Remove dust, grease,
curing compounds, waxes, foreign particles and disintegrated
materials.
Preparation Work:
Concrete: Sand blast or use other approved mechanical
means. Steel: Sandblast to white metal finish.
Bulk Mixing: For bulk mixing pre-mix each component
thoroughly. Proportion equal parts by volume of Component
“A” and Component “B” through appropriate metered epoxy
mixing equipment as recommended by the manufacture. Mix
only the quantity that can be used within its pot life and do not
allow mixed material to reside in static mixing head or mixer
for more than five minutes or nozzle blockage may result.
LIMITATIONS
For Professional Use Only
Per NTSB Safety Recommendations and SealBoss
Recommendations, the use of adhesive anchors is
prohibited in sustained overhead load anchoring
applications.
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Product Data Sheet
Fast Cure Epoxy Paste Cartridge System & Bulk
Certified for contact with potable water in accordance
Bulk
with NSF/ANSI-61 International Standard for Drinking
Water Additives
& Cartridge
Always test a mixed product to insure that the material will
harden properly before proceeding. NEVER thin with solvents.
Surface and ambient temperature must be 45°F (7°C) or
above. For applications with constant high temperature (above
120°F, 49°C), contact SealBoss. Material will soften at very
high temperatures. Do not expose stored product to cold
temperature (below 40°F, 5°C) for any length of time.
Note: High temperature will accelerate the setting time. As a
general rule, the gel time of the epoxy will be cut in half for each
10° to 15° increase in temperature above 75°F and the gel
time will double for each 10° to 15° drop below 75°F (24°C).
Minimum age of concrete must be 7 days and considered fully
cured, depending on curing and drying conditions.
Cartridge Systems are disposable and some of the following
recommendations may not apply. Dispose in compliance
with all regulations. Remove all excess product and any
smears. Tools and mixing equipment must be cleaned
immediately after use. SealBoss ® R70 Pump Flush is a
solvent free product with lubricating properties. For best
results please follow our recommendations.
First Step is conditional - Omit if in conflict with any regulations
or the recommendations for the the equipment you use: Flush
first with a very small amount of solvent to cut remaining
material. Caution: Solvents are hazardous, combustible, and
environmental hazards. They may harm equipment, seals
and hoses. Immediately follow second step.
product is not DOT regulated. We assume no responsibility
for equipment damaged by use of this material.
PRECAUTION
Component A – Irritant, Component B – Corrosive
Product is a strong sensitizer.
Product Catalog before using the product and equipment.
safely. Keep out of reach of children! In case one of the
components comes in contact with the skin, wash thoroughly
with soap and water. Provide adequate ventilation in volume
and pattern in working area. Further protection: emergency
showers and eyewash stations.Do not take internally. In case
of ingestion, seek medical help immediately. May cause skin
irritation upon contact, especially prolonged or repeated. If
skin contact occurs, wash immediately with soap and water
and seek medical help as needed. If eye contact occurs, flush
immediately with clean water and seek medical help as
needed. Dispose of waste material in accordance with federal,
53 state and local requirements.
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Product Data Sheet
Fast Cure Epoxy Paste Cartridge System & Bulk
Certified for contact with potable water in accordance
with NSF/ANSI-61 International Standard for Drinking Bulk
Water Additives
& Cartridge
Technical Data:
ASTM C-881/ AASHTO M-235, Types I, (II**), IV, (V**) Grade 3,
Classes B & (C**) (**Except for minimum gel time due to fast set)
Color (A+B mixed)
Grey/Black
Viscosity (mixed)
Gel
Mix Ration (by volume)
1:1
Gel Time 60 grams at 75°F 28°C
6-9 min
Initil Cure at 75°F 28°C
1-2.5 hrs
Shrinkage
ASTM C-883
Passes
Absorption 24 hours
0.12 %
Heat Deflection Temp.
ASTM D-648
129°F
Bond Strength,
ASTM C-882 14 days
3,700psi
Compressive Strength,
ASTM D-695 7 days
11,000 psi
Compressive Modulus
ASTM D-695
316,000 psi
VOC content of 0 g/L . Compliant with US VOC regulations
EPA, OTC, LADCO, SCAQMD & CARB.
Coverage
22oz. cartridge yields 39 cu. in. of epoxy gel adhesive.
46oz. cartridge yields 82 cu. in. of epoxy gel adhesive.
Shelf Life: 1 year for cartridges, 2 years in original
unopened containers stored indoors at temperatures between 40-95 F.
Packaging
Cartridges, 1 Gallon Units, 2 Gallon Units 110 Gallon Units
5500 psi (38 MPa)
9200(4173)
11700(5325)
12900(5860)
19300(8782)
22900(10405)
30900(14043)
29300(13317)
38300(17400)
Anchors/ 22 fl.oz. Cart.
112
71
61
36
26
15
17
10
9
5
Injection Guns
We supply a wide selection of injection guns for
use with the Cartridge System. Systems are
either manual, electric or pneumatic.Please see
injection gun data sheets for more detailed
information or call our technical support.
Tested for contact with potable water in
accordance with NSF Standard 61
ANSI/NSF 61 9R55 - certified by WQA to NSF/ANSI 61
with a max surface area to volume ratio of 10cm2/L
T
written agreement signed by an officer of the manufacturer shall not be binding54
upon the manufacturer or seller. SealBoss Corp. reserves the right to change the
Revised 201302
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Consumption Guide
Rebar Size Hole Diameter Hole Depth
3/8"
7/16"
3-3/8"
3/8"
7/16"
5-5/8"
1/2"
9/16"
4-1/2"
1/2"
9/16"
7-1/2"
5/8"
3/4"
5-5/8"
5/8"
3/4"
9-3/8"
3/4"
7/8"
6-3/4"
3/4"
7/8"
11-1/4"
1"
1-1/8"
9"
1-1/4"
1-3/8"
11-1/4"
4000 psi (27 MPa)
8250 lbs(3742 kg)
11360 lbs.(5153 kg)
11,730 lbs.(5320 kg)
17,010 lbs.(7716 kg)
18870 lbs.(8560 kg)
26260 lbs.(11911 kg)
25870 lbs.(11734 kg)
34340 lbs.(15576 kg)
For Professional Use Only
Per NTSB Safety Recommendations
and SealBoss Recommendations, the
use of adhesive anchors is prohibited
in sustained overhead load anchoring
applications.
Due to the complexity of load bearing
applications special processing and
training may be required. This data sheet,
published tech data and other provided
information do NOT imply the general
suitability of SealBoss Corp. 4500
QuickSeal Epoxy Paste as an anchor or
a structural adhesive in all applications.
Special testing and approval of a trained
engineer in charge of and authorized for
the project may be required to ensure
suitability and liability requirements. As
any polymers, epoxy products are subject
to aging and changes in properties. Initial
maximum strength may weaken over
time. Substrate temperatures, UVexposure, etc. need to be considered.
SealBoss ®
Tension Loads (Pull-Out Threaded Rod)
Rod Diameter Hole Diameter Hole Depth
3/8"(1 cm)
7/16"(1.1 cm)
3-3/8"(8.6 cm )
3/8"(1 cm)
7/16"(1.1 cm)
5-5/8"(14.3 cm)
1/2"(1.3 cm) 9/16"(1.4 cm)
4½”(11.4 cm)
1/2"(1.3 cm) 9/16"(1.4 cm)
7½”(19.0 cm)
5-5/8"(14.3 cm)
5/8"(1.6 cm) 3/4"(1.9 cm)
5/8"(1.6 cm) 3/4"(1.9 cm)
9-3/8"(23.8 cm)
3/4" (1.9 cm) 7/8"(2.2 cm)
6¾”(17.1 cm)
3/4" (1.9 cm) 7/8(2.2 cm)
11¼” (28.6 cm)
*) LIMITATIONS
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Product Data Sheet
QuickFix
Joint Fillers
Crack
&
Joint
SealBoss ®
Floor Repair
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Floor Repair & Coating Products - PU & Polyurea QuickFix Line
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Important Joint Filler Guidelines
Construction Joints Fill Dimensions
Saw-Cut Control Joints Fill Dimensions
- Depth of joint to be 2" (50mm)
- For joints exceeding 2" (50mm) use backer rod or other approved
method to create 2" (50mm) joint depth
- Do not use backer rod in joints with depths less than 2" (50mm)
- Joint width typically predetermined by engineer during
planning and construction
- Fill saw-cut joints to full depth
- Depth of joint to be 1" (25 mm)
- Width of joint to be 1/4 " (5mm)
QuickFix Joint Filler Application
Recommended: Double Pass Method
SealBoss QuickFix Joint Fillers are chemical product
formulations based on the latest polyurethane and polyurea
technologies. These products offer new properties in terms
of application speed, low temperature cure, durability and
feasibility.
Many potential problems, such as uneven depth, moisture reactions and
leakage into the substrate can be minimized by applying the jointfiller in
two passes following in short sequence. The first pass should be a quick
effort to apply an initial layer of product to the substrate and seal the
surface. Any imperfections of the first layer will be covered with
second, precisely applied pass minutes later when the filler meets the
initial layer and now has a perfectly primed surface.
To ensure a complete chemical cure, color and desired physical
properties it is important to premix the product sufficiently, condition
it to room temperature and to follow the preparation guidelines closely.
As with any chemical product, the conditions during the application
determine the quality of the results. Please read guidelines that help
ensure a smooth fit and finish and longevity of your repair. Follow the
basic application steps for successful joint filling and crack repair
applications.
Timing For Product Installation
The American Concrete Institute (ACI) recommends minimum cure of
30 days before installing joint filler material to prevent adhesion failures,
and to allow control and construction joints time to settle to their ultimate
width through the concrete cure & shrinkage process. In a controlled
freezer/cooler environment floors should be stabilized at general
operating temperatures for 7 days prior to installation.
Installation should be done during the thermal contraction period of the
concrete when it is colder. In hot climates morning hours suit that
purpose. High concrete temperatures may accelerate cure process
unevenly.
Preparation Of Joints And Cracks
It is essential that all cracks and joints are dry at the time of application.
j
Presence of moisture from outside sources or internal concrete
moisture content, can cause bubbling and blistering in the cured
product. Such affected product must be cut, removed, and reapplied.
It is recommended that all cracks be chased and all joints be cut with
dustless concrete saw with a diamond blade. The blade must be run
along both joint walls (in one pass in narrow joints) to restore concrete
surfaces to clean, bare condition. Joints must be completely free of
concrete dust and other debris and must be cleaned to their full depth
or 2" minimum. The absence of debris and freshly cut edges provide
the necessary surface to which the polyureas adhere. Any crack and
joint contamination and large variations in width and joint proportions
may affect the physical properties of the material and joint dynamics
and can lead to adhesive or cohesive separations. In most cases when
detected early after a fresh installation, separation can be addressed
with the addition of more material to the separated areas.
Note: In certain scenarios structural failures can cause crack and joint
separations running the entire way through the repaired areas . This
is not a product failure and must be addressed by structural
strengthening of the slab or substrate.
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Types Of Joints
We differentiate Saw-Cut Control Joints (limited depth, cut into slab
to prevent mainly shrinkage cracks) and Construction Joints (full slab
depth between two concrete pours (forms) by design, to prevent mainly
concrete expansion (thermal) cracks).
Saw - Cut Control Joints - Fill Dimensions
Basic recommendations:
- Fill saw-cut joints to full depth
- Depth of joint to be 1" (25 mm)
- Width of joint to be 1/4 " (5mm)
The American Concrete Institute, ACI, standards call for semi-rigid
industrial floor joint fillers to be installed at full joint depth in saw-cut
control joints. In case saw cuts are too deep (>1" , >25mm) , do not use
foam backer rod , use dry silica sand and fill to about 1" (25mm) depth.
The joint width is recommend to be approximately 1/4" (6mm).
Construction Joints - Fill Dimensions
Basic recommendations:
- Depth of joint to be 2" (50mm)
- For joints exceeding 2" (50mm) use backer rod or other
approved method to create 2" (50mm) joint depth
- Do not use backer rod in joints with depths less than 2"
(50mm)
- Joint width to be predetermined by engineer during
planning and construction
ACI standards call for semi-rigid industrial floor joint fillers to be
installed at a 2" (50mm) minimum in construction joints deeper than 2"
(50mm). Deeper penetration of filler is not recommended as it will
negatively affect elongation properties and adhesion. Through-slab
construction joints can either be filled with dry silica sand or by use
of dry backer rod to 2" (50mm) depth. Construction joint width is
determined by the slab in place.
Post Installation
Do not remove material overfill prior to full cure. Filler profile must be
flush with floor surface to provide proper joint protection. Use
appropriate shaving or grinding tools. If filler is concave, a cap bead
of additional product can be applied after roughening surface and
56 cleaning with a solvent.
SealBoss.com
Joint Filler System
QuickFix
SealBoss.com
QuickFix
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®
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Important Joint Filler QuickGuide
SealBoss QuickFix Jointfiller Applications In Bulk
JointMaster Pro1 / Pro2 Pump Quickguide
Before applying product to the joint, first discard material through static mixer until a
uniform mixture is achieved in order to eliminate any uncured sections (this must be
done for each mixer replacement). Replace mixers regularly. The pump is not designed
to apply product under pressure but to dispense the product evenly at a 1:1 ratio. Any
obstruction or cured material in the hoses, pumps, or mixers can cause back pressure
which may blow seals or simply throw the ratio off. Keep tank valves open during
use. If the valves on the top of the pump are closed during operation, it could cause
a suction effect which then distorts ratios. While QuickFix products offer the
advantage of large application temperature ranges, the product itself must be
conditioned to room temperature ( 77F / 20C). Tank specific heater bands are available.
Clean the manifold and pumps with using grease zerks. Mixers must be replaced after
each break, and the entire pump thoroughly cleaned after each run.
SealBoss ® QuickFix System
For detailed information please refer to the Product Data Sheets, MSDS and SealBoss.com
website. Your Sealboss Technical Representative will gladly assist you with any
further questions you may have.
SealBoss Quickfix Cartridge System Quickguide
Please follow the guidelines and recommendations closely to achieve the best and
most rewarding results.
For detailed information please refer to the Product Data Sheets, MSDS
and SealBoss.com website. Your Sealboss Technical Representative will gladly
assist you with any further questions you may have.
SealBoss ® QuickFix Crack Repair
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Joint Filler System
SealBoss ® QuickFix Cartridge System
QuickFix
If desired, dry silica sand or kiln heated sand can be added to the product up to 50%
by volume. Added aggregate will make the product more rigid. While QuickFix products
offer the advantage of large application temperature ranges, the product itself must
be conditioned to room temperature ( 77F / 20C). The cartridges can most easily be
maintained via the use of warm water basins. Lower temperatures result in thicker
products and prolonged reactions while higher temperatures result in thinner products
and accelerated reactions. If possible excessive substrate heat should be avoided
(apply in the morning when in hot climates).
JointMaster Pro2 with Battery Option
& Heater Band Option
SealBoss ®
All QuickFix products must be applied in completely dry environments. SealBoss
QuickFix cartridges must be conditioned to room temperature and shaken
thoroughly and vigorously (a minute or longer) prior to connecting the static mixer.
This will evenly disperse the hardener and pigments and prevent variations of color
and isolated spots of uncured product which may otherwise present themselves
during the cure process following application. Inconsistencies in product cure and
color are a direct result of insufficient premixing of product at room temperature.
Following mixing, attach plastic static mixers for dispensing. Low viscosity product
may need a flow reducer. Prior to applying material to the joint discard a small portion
of dispensed product until the mixture is even. Fast reaction times may cause material
to cure inside the mixer if dispensing is halted or too slow. It is recommended to
dispense entire cartridge at a steady flow and pressure without interruptions. If
application needs to stop for any reason, it is recommended to replace the static mixer.
Any cured product inside of the mixer can cause the mixture to be off ratio which may
result in variations of color and isolated spots of uncured product.
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QuickFix Understanding And Correcting Joint Filler Separation
Minimizing Separation
The American Concrete Institute (ACI) States
Joint filler separation of various degrees is a technical issue that can
occur in post application joint repairs. Contractors not familiar with the
inherent physical properties of quick polyurea / polyurethane and
epoxy repairs may falsely view it as a product failure. The experienced
contractor knows that separation is a result of application factors
including design, timing and performance.
Good product knowledge, experience in applying joint fillers and
willingness to follow recommendations closely will minimize separation
and result in long lasting and high quality applications.
(Chapter 9, Section 9.10 of ACI 302.1R-04 - Guide for Concrete Floor
and Slab Construction):
“It is advisable to defer joint filling and sealing as long as possible
to minimize the effects of shrinkage-related joint opening on the filler
or sealant. This is especially important where semirigid fillers are
used in traffic-bearing joints; such fillers have minimal extensibility.
If the joint should be filled before most of the expected shrinkage has
occurred, separation should be expected between the joint edge and
the joint filler or within the joint filler itself...Earlier filling will result
in greater separation and will lead to the need for more substantial
correction; this separation does not indicate a failure of the
filler.”
Types Of Separation - Adhesive & Cohesive
Separation may develop cohesively and adhesively. Adhesive
separation occurs when the filler breaks bond with the joint walls.
Cohesive separation occurs when the separation happens within the
material itself.Both types can be present on the same job.
Other Joint Widening Causes - Thermal Changes
While concrete shrinkage during curing is one of the more common
causes of widening joints there are other factors to be addressed.
Thermal cycles in concrete also lead to contraction and expansion and
need to be considered. When warm, concrete expands and the joints
between slabs get narrower. As the concrete cools the joints open.
Polyurea and polyurethane joint fillers should be applied during the
cool phases of any known thermal cycles. During that time the joints
will be in the wide open stage and more material can be applied. It is
generally easier for the product to endure a compression cylce than
expansion.
Adhesive Separation
Cohesive Separation
Other Joint Widening Causes - Stress
Stress caused by heavy loads, compressive, shifting and shear
forces can lead to movement and temporary or permanent widening
of joints. This can be observed in older structures or slabs not
designed for the forces they are subjected to. Shear forces where
one slab moves in a vertical fashion against the opposite slab can
create stress that leads to filler separation.
#1 Cause: Movement
Even with semi flexible joint fillers, excessive post application
movement can lead to separation. This can be caused by thermal
movement, stress movement and movement due to shrinking of the
concrete.
Preventable Cause: Preparation Shortcuts
Avoid insufficient preparation and follow guidelines. Joints MUST be
clean and dry. Only a well prepared surface will provide best
adhesion possible. Mix product thoroughly and condition to room
temperature! A complete and even chemical reaction is only possible
with well mixed and tempered ingredients.
Shrinking Concrete Creates Problems
Evaporation of water from freshly poured concrete leads to
considerable linear shrinkage for prolonged times. Twenty eight to
thirty days is a commonly accepted cure time but shrinkage may occur
well beyond that time. Concrete shrinks gradually as water evaporates
starting at the exposed surfaces. According to some experts shrinkage
may occur as follows:
Problem: Most joint fillers are applied well before concrete
shrinkage has seized.
Must All Separations be Corrected?
Dimensions Of Concrete Shrinkage
Minor separations that do not interfere with the ability of the filler to
enhance physical edge strength of the joint do not have to be
corrected as long as cosmetic and sanitation regulations are of no
concern. A measure for the acceptable width of separation is
approximately 1/32" or 0.8 mm.
As the concrete contracts the joints between the slab panels widen
significantly. Shrinkage in a 6” (10cm) slab is approx. 1/8” (3mm) per
20' (7m). This means each 1/8” (3mm) joint will eventually open to
almost 1/4” (6mm) or 100% based on mix design, aggregate size,
ambient temperature, humidity, etc.
This may separate the filler material from the joint walls as they break
bond from the concrete prior to tearing. Consequently, filler separation
should not be considered a failure, as long as proper joint preparation
methods were followed at the time of installation.
When To Correct Separations
We recommend refilling separations as soon as possible for best
appearance, joint edge protection and adhesion. Immediate correction,
before any contamination has occured, will provide best results at
a minimum of preparation efforts.
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First 30 days………..Approx. 20-30%
Next 335 days………Approx. 50-60%
One year total………Approx. 70-90%
SealBoss ®
Besides good joint preparation and conditioning of product observe
the following:
1. Reduce joint spacing
2. Use low shrinkage concrete design
3. If possible, defer joint filling until concrete is fully cured
4. Apply when structure is below or at ultimate operating temperature
when joints are at the widest state of their 'cycle'.
Joint Filler System
Minimize Separation
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QuickFix Understanding And Correcting Joint Filler Separation
Who Is Responsible For Correcting Separations?
Please Read ACI Recommendations
The occurence of separation being a function of slab shrinkage,
insufficient preparation, untimely application, it is not regarded as a
failure or defect. The cost and effort of correction should be defined
as a part of the repair/application specification.
Taken From
ACI Guide for Concrete Floor and Slab
Construction ACI 302.1R-04
How To Correct Separations
CHAPTER 9—CURING, PROTECTION,
AND JOINT FILLING
Immediate corrections do not need any prep work and separations can
be filled by applying the same product to fill the voids. A putty knife
or similar tool may be used to force product into the separation.
For corrections at a later time rake/blow separation voids clear and
refill (overfill) with the same filler. In cases of contamination with oils
it may be advised to clean surfaces with a rag and some solvent.
Areas need to be absolutely dry and free of debris prior to applying
product. After cure razor/shave off excess filler flush with surface.
For smaller corrections you may want to use the SealBoss QuickFix
Cartridge System.
Know Joint Filler Grades And Limitations
To do its job to protect joint edges from wheel impact and heavy loads
the joint filler product needs to have a certain strength and stiffness
measured in Shore A Hardness which results in a semi rigid property
comparable to a hard rubber. ACI recommends a Shore Hardness of
A 80. A product of this hardness, such as SealBoss 6500 QuickFix
just cannot elongate that much. Using a softer, more flexible product
however would not be able to protect the joint edges from high impact
compressive and shear forces.
9.10.1 Time of filling and sealing—Concrete slabs-onground continue
to shrink for years; most shrinkage takes place within the first 4 years.
The most significant shrinkage takes place within the first year,
especially the first 60 to 90 days. It is advisable to defer joint filling and
sealing as long as possible to minimize the effects of shrinkagerelated joint opening on the filler or sealant. This is especially important
where semirigid fillers are used in traffic-bearing joints; such fillers
have minimal extensibility. If the joint should be filled before most of
the shrinkage has occurred, separation should be expected between
the joint edge and the joint filler or within the joint filler itself. These slight
openings can subsequently be filled with a low-viscosity filler
recommended by the same manufacturer as the original filler. If
construction traffic dictates that joints be filled early, provisions
should be made to require that the contractor return at a preestablished
date to complete the necessary work using the same manufacturer’s
products. Earlier filling will result in greater separation and will lead
to the need for more substantial correction; this separation does not
indicate a failure of the filler. For cold storage and freezer room floors,
the joint filler should be installed only after the room has been held
at its final operating temperature for a minimum of 48 h. For rooms with
operating temperatures below 0 °F (–18 °C), the operating temperature
should be maintained for at least 14 days before starting joint filling.
For areas of minor impact and extensive movement, SealBoss QuickFix
is available with lower hardness and better elongation properties. The
joint edge protection will however be reduced.
For high strength spall repairs, SealBoss 6060 QuickFix polyurethane
concrete mender is a rigid, high strength concrete repair product with
even higher Shore Hardness.
Please contact your local SealBoss Technical Representative if you
have any further questions or contact us directly at
[email protected] or call 877-932-2293 or 714-662-4445.
9.10.2 Installation—Elastomeric sealants should be installed over a
backer rod or other bondbreaker as described in ACI 504R. The use
of elastomeric sealants is not recommended in joints exposed to solidwheel traffic. Semirigid epoxy and polyurea fillers should be installed
full-depth in saw-cut joints. Joints should be suitably cleaned to
provide optimum contact between the filler or sealant and bare
concrete. Vacuuming is recommended rather than blowing the joint
out with compressed air. Dirt, debris, saw-cuttings, curing compounds,
and sealers should be removed. Cured semirigid fillers should be
finished flush with the floor surface to protect the joint edges and to
re-create an interruption - free floor surface. Specific installation
instructions should be requested of the filler/sealant manufacturer if
the floor is to receive a nonbreathing covering such as vinyl, epoxy,
or a similar finish.
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Larger separations may require to saw out top 1/2” (12 mm) of filler
using appropriate saw blade and refill (overfill) with same SealBoss
QuickFix product. Razor/shave off excess filler flush with surface
after cure. This will leave a uniform filler profile and color.
Joint Filler System
9.10—Joint filling and sealing
Materials for joint fillers and sealants are discussed in (Section 5.12)
Contraction joints are normally sawn using the narrowest blade
practical. Formed construction joints should be similarly sawn but to
a depth of only 1 in. (25 mm). Sawcuts at the construction joints should
not be introduced until a crack is perceptible at the cold joint between
adjacent placements. Compressible backer rods should not be used
in joints that will be exposed to heavy traffic. Isolation joints can be
formed with preformed fiberboard, polyethylene foam, or similar
materials before concrete placement begins. This is described in
(Section 3.2.5.1) and detailed in ACI 504R. Isolation joints are sometimes
sealed with an elastomeric sealant to prevent accumulation of
moisture, dirt, or debris. Asphalt-impregnated or similar materials
should not be used in isolation joints that will be sealed.
SealBoss ®
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®
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®
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ADVANTAGES
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
Rebuilding control joints
Shallow spalls on bridge deck
Traffic area spalls & crack repairs
Grade matching
Floor repair
Stops additional damage
Fill & repair spall before coating
Used to “knit” cracked slabs
Filling voids under concrete and tile
TYPE OF MATERIAL
SealBoss ® 6060 QuickFix
is an advanced polyurethane formulated, rapid set, high
strength, ultra low viscosity repair material. The product is a
two part, 1:1 mix ratio by volume, 100% solids system. This
means it is 100% solvent free and VOC free. The material has
been designed to fix spalled concrete surfaces and cracks,
and to rebuild damaged control joints effectively and quickly.
online
Product Data Sheet
Low Viscosity Floor Crack &
Spall Repair System
Concrete & Asphalt Formula
Two Component
High Strength Polyurethane
Cures from -20° F to 130° F.
“Drive-Over” in 8 to 12 minutes (T3)
Produces high strength quickly
Self-leveling
Self Priming
Meets USDA and FDA Requirements
Fast initial set & ultimate strengths
Minimal odor, 100% solvent free
Colors available
FILLER
The use of approved non reactive fillers with SealBoss ® 6060
QuickFix will increase gel and cure times.
Sand filler should be free of moisture. Grit sizes from 12 to 60.
In exterior applications, the use of dry silica sand will reduce
discoloration from UV Rays. Pea gravel can be used on very
large spalls.
Examples for typical repair applications are warehouse floor
spalls and other traffic prone surfaces, where load damage
from steel wheels, hard urethane wheels and other stress
factors are common.
GRINDING TO FINISH GRADE
Allow SealBoss ® 6060 QuickFix to set for about 15 minutes
or until hard. For best results use a flexible grinding wheel.
Scrapping or cutting may also be done with a sharp razor blade
cutter. Cut as soon as product is set and but not completely hard
yet. Repair is now ready for traffic.
6060 QuickFix is also a strong adhesive to bond damaged
slabs. The product adheres very well to itself (wet on dry).
Quickfix is not intended for use where movement is required.
For moving control joints please refer to our flexible products
such as 6500 QuickFix Polyurea.
Remove all excess sealant and any smears. Tools and mixing
equipment are best cleaned immediately after use. Solvents
are hazardous, are aggressive towards plastic and rubber and
might be in conflict with regulations on the jobsite. Caution!
Some cleaners are combustible.
6060 QuickFix is slightly moisture sensitive and should be
applied on dry surfaces.
APPLICATION
Clean the area of debris and contaminants, such as oils, loose
materials, dirt, rubber etc., for good adhesion of the product.
Expose clean rough concrete for best results. If using a saw
to cut concrete and clean the crack, remove all the dust from
the cut out area. Make sure the area is dry. Vacuum or blow off
cement dust.
SAFETY / PRECAUTION
Spills and blow-outs do happen! Protect yourself and others on
the jobsite. Consider property in proximity of the application
Deep Crack / Joint Application
Apply product to the bottom of the crack and work up in layers.
First apply product, then deliver sand into the applied product.
Then add more product & sand. Repeat the steps until reaching
the finished grade.
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FLOOR JOINT FILLER, SPALL & CRACK REPAIR SYSTEM
6060 QuickFix
The SealBoss ® Concrete Mender
SealBoss.com
6060 QuickFix
SealBoss ®
®
SealBoss ®
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Cartridges
6060 QuickFix
The SealBoss ® Concrete Mender
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Bulk
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Product Data Sheet
Low Viscosity Floor Crack &
Spall Repair System
Concrete & Asphalt Formula
Two Component
High Strength Polyurethane
TECHNICAL DATA
Viscosity (Mixed)
90 cps
Hardness, durometer (ASTM D2240)
67 to 72D
Tensile Strength
(ASTM D412)
4600 psi
Tear Strength (ASTM D624)
-lb/mil 489
Elongation % (ASTM D412)
6% to 8%
Compressive Strength (neat)
3900 psi
(ASTM C109)
(with sand)
4800 psi
Bond Strength (ASTM 882-99)
3450 psi
Pot Life:
6060 QuickFix
C-881 77° - 100 Grams
Approx. 1-3 minutes
Shelf Life
Storage Conditions
Do not store above 85OF or in direct sunlight.
PACKAGING:
1:1 ratio available in 2x 1 gallon units and 22 oz. cartridges
1 Gallon Kit (with proportioning chambers)
1 Gallon, 2 Gallon, 10 Gallon Kits, 55 Gallon Drums and Totes
DISPOSAL: Empty containers must be drip free.
SAFETY: Read all product MSDS and make sure that personnel using
the products understand MSDS and General Safety Information Sheets.
Chemical Resistance:
Chemical
Result
Acetic Acid 10 %
R
Acetone
RC
Battery Acid (Sulfuric Acid) RC
Brake fluid
R
Chlorine (2,000 ppm in H2O) R
Citric Acid
R
Gasoline
R
Hydraulic Oil
R-1
Methanol (5%) Gasoline
RC
Motor Oil
R-1
Toluene
RC
Vinegar
R
Water
R
Xylene
R
Test Procedure; ASTM D-1308 @72°F
R=Recommend
RC=Recommend Conditional =some swelling or discoloration
N=Not Recommend
1=Some discoloration only
Application Guns
We supply pneumatic, electric
& hand operated application guns
T product. Recommendations and statements other than those contained in a
injury, loss or damage directly or indirectly resulting from use of or inability to use the
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concrete solutions
APPLICATION
Clean the area of debris and contaminants, such as
oils, loose materials, dirt, rubber etc., to allow for good adhesion
of the product. Expose clean rough concrete for best results.
If using a saw to cut concrete and clean the crack, remove all
the dust from the cut out area. Make sure the area is dry. Vacuum
or blow off cement dust.
For bulk mixing, pre-mix each component thoroughly.
Proportion equal parts by volume of Component “A” and
Component “B” through appropriate metered mixing
equipment. Mix only the quantity that can be used within 2
minutes and do not allow mixed material to reside in static
mixing head or mixer for more than 1 minute or nozzle blockage
may result.
Do not add solvents. They will prevent proper cure. Not
for sealing cracks and joints under hydrostatic pressure or with
extreme movement. Material is a vapor barrier after cure.
Minimum age of concrete must be 21-28 days, depending on
curing and drying conditions prior to applications.
RANGE OF A PPLICATION
To fill cracks, damaged control joints,
√
construction joints on horizontal concrete
For industrial floor
√
applications which receive heavy vehicle
traffic, such as fork lifts or steel wheeled
carts
√
Highly flexible, allowing slab movement,
yet strong enough to protect the vertical
edges of concrete from spalling under
extreme loading
√
Interior and Exterior
Slight discoloration in UV exposure
ADVANTAGES
√
100% Solids, Meets VOC Regulations
Remains Flexible, Even in Cold
√
Temperatures
√
Return Project to Service in 60 Minutes
√
Cures From -20F to 130F
√
Highly Moistue Insensitive
√
Odorless, No Toxic Vapors
√
Resistant to Petrochemicals
TYPICAL APPLICATION ENVIRONMENTS
√
Industrial Facilities
Warehouse Floors
√
√
Manufacturing Facilities
√
Pulp and Paper Mills
√
Bottling and Canning Facilities
√
Airports
√
Water and Waste Water Treatment
√
Cold Storage Facilities
√
Food Processing Facilities
√
Freezers
Remove all excess sealant and any smears. Tools and
mixing equipment are best cleaned immediately after use.
Solvents are hazardous, are aggressive towards plastic and
rubber and might be in conflict with regulations on the jobsite.
Caution! Some cleaners are combustible.
SAFETY / PRECAUTION
TYPE OF MATERIAL
SealBoss ® 6500 - 80 QuickFix is a technologically
advanced multiple application product. This polyurea is a self
leveling, 100% solids, two component, 1:1 ratio, very flexible
elastomer.
SealBoss ® 6500 - 80 QuickFix is an excellent joint and j
crack filler for concrete in applications that are time critical. It
works well in adverse temperature conditions as the material
cures rapidly in ambient temperatures from -20F to 130F. The
tack free time is 5 to 15 minutes. This permits to reopen the
jobsite to vehicle and foot traffic just one hour after the application.
Exposure to sunlight (UV) may cause discoloration, however
the physical properties are essentially unaffected.
Material Consumption
Filling joint slots in given dimensions.
Feet achieved with 22 oz. Cartridge
Width 1/4"
Cartridge Use: Tips for Optimal Results
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Product Data Sheet
1/2"
3/4"
1"
13.2
8.8
6.6
5.3
4.4
3.8
3.3
2.6
2.2
5.9
4.4
3.5
2.9
2.5
2.2
1.8
1.5
3.3
2.6
2.2
1.9
1.6
1.3
1.1
1-1/4" 1-1/2"
(in.)
63
1/4" 52.9
1/2" 26.5
3/4" 17.6
1" 13.2
1- 1/4" 10.6
1-1/2" 8.8
1-3/4" 7.6
2"
6.6
2-1/2" 5.3
3"
4.4
2.1
1.8
1.5
1.3
1.1
.87
1.5
1.2
1.1
.87
.73
SealBoss.com
Bulk
- Shake cartridge prior to all applications. Hardeners and
pigments settle, even when setting the cartridge down for 10
minutes. It is best practice to shake the cartridge well each time
it is used.
- Prime cartridge and mixer by dispensing initial product in vertical
orientation
- Discard a small amount of product prior to application to joint.
Ratio can be slightly off when initial product travels through static
mixer. Once uniform mixture is observed, apply to joint.
- Do not apply to wet or damp substrates. Moisture may cause
bubbling or uneven reaction.
online
Joint Filler & Repair System
Flexible, Fast Cure
Two Component Polyurea
Custom Colors Available
Cartridges
6500 - 80 QuickFix
Our #1 Selling Polyurea Product
SealBoss.com
6500 - 80 QuickFix
SealBoss ®
Toll Free 877-932-2293 Ph 714-662-4445
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SealBoss
®
Viscosity (mixed)
Pot Life 100 grms at 77F
Tack Free , Thin Film at 77F
Initial Cure
Final Cure
% of Elongation
Service Movement
Bond Strength, fully cured
clean concrete, psi
Shore “A” Hardness
Toxicity
ASTM D-412
ASTM D-412
ASTM C-882
ASTM D-2240
PACKAGING:
1:1 ratio by volume units:
22oz. cartridge yields 39 cu. in.
Shelf Life:
Storage Conditions:
Disposal:
Chemical Resistance:
Test Procedure; ASTM D-1308 @72?F
R=Recommend
RC=Recommend Conditional =some swelling
or discoloration
N=Not Recommend
1=Some discoloration only
Chemical Result
Acetic Acid 10 %
R
Acetone
RC
Battery Acid (Sulfuric Acid)
RC
Brake fluid R
Chlorine (2,000ppm in H2O)
R
Citric Acid
R
Gasoline R
Hydraulic Oil
R-1
RC
Motor Oil
R-1
Toluene
RC
Vinegar
R
Water
R
Xylene
R
Bulk
online
Product Data Sheet
Joint Filler & Repair System
Flexible, Fast Cure
Two Component Polyurea
Custom Colors Available
Charcoal Gray,
Black, or other
Self Leveling
1:1
30 - 60 sec Standard
5-8 min
15 min
60 min
180-200
± 20%
900-1000
500
75-85A
Essentially Non-Toxic in Cured Form
Micro Organisms
TECHNICAL DATA
PHYSICAL PROPERTIES:
Color (A+B)
concrete solutions
Cartridges
6500 - 80 QuickFix
Our #1 Selling Polyurea Product
SealBoss.com
22/44/56 oz. Cartridges,
2 gal. Units, 10 gal. Units
Store at 55F-95 F.
Empty containers must be drip free.
SealBoss Color Codes
Off-White
Yellow/Gold
Dark Blue
Green
Dark Grey
Standard
Terra Cotta
Brown
to be defective prior to any repairs by owner, general contractor, or applicator. Neither
T seller nor manufacturer shall be liable to the buyer or any third person for any
64
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SealBoss
®
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√
√
√
concrete solutions
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Product Data Sheet
Extended Pot Life - Hand Mix
Two Component Flexible
Polyurea Joint Repair System
6500 HM Hand Mix QuickFix
RANGE OF A PPLICATION
√
SealBoss.com
ADVANTAGES
To fill cracks, damaged control joints,
construction joints on horizontal concrete
For industrial floor
applications which receive heavy vehicle
traffic, such as fork lifts or steel wheeled
carts
Highly flexible, allowing slab movement,
yet strong enough to protect the vertical
edges of concrete from spalling under
extreme loading
Interior and Exterior . Only slight discoloration
in UV exposure
√
√
√
√
√
Temperatures
Return Project to Service in 60 Minutes
Cures From -20F to 130F
√
√
√
√
√
Airports
Freezers
√
√
Warehouse Floors
TYPE OF MATERIAL
SealBoss ® 6500 HM QuickFix is a technologically
advanced multiple application product with a retarded
reaction time (pot life) to permit 'hand mix' use and larger
batches. This polyurea is a moisture insensitive, 100%
solids, two component, 7:1 (seven to one) ratio, very flexible
elastomer.
SealBoss ® 6500 HM QuickFix is an excellent joint and
crack filler for concrete in applications. It works well in adverse
temperature conditions as the material cures rapidly in ambient
temperatures from -20F to 130F. The tack free free time is 5
to 15 minutes. This permits to reopen the jobsite to vehicle and
foot traffic just one hour after the application.
Remove all excess sealant and any smears. Tools and
mixing equipment are best cleaned immediately after use.
Solvents are hazardous, are aggressive towards plastic and
rubber and might be in conflict with regulations on the jobsite.
Caution! Some cleaners are combustible.
j
APPLICATION
Clean the area of debris and contaminants, such as
oils, loose materials, dirt, rubber etc., to allow for good adhesion
of the product. Expose clean rough concrete for best results.
If using a saw to cut concrete and clean the crack,
remove all the dust from the cut out area. Make sure the area
is dry. Vacuum or blow off cement dust.
For bulk mixing, pre-mix each component thoroughly.
Proportion parts by volume of Component “A” and Component
“B” preferably by mixing the B side into the A side container.
The material can be mixed with sand or quartz sand and
other approved fillers in a ratio of up to 30% if so desired. Use
of filled product will prolong the reaction time.
Do not add solvents. They will prevent proper cure. Not
for sealing cracks and joints under hydrostatic pressure or with
extreme movement. Material is a vapor barrier after cure.
Minimum age of concrete must be 21-28 days, depending on
curing and drying conditions prior to applications.
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SAFETY / PRECAUTION
SealBoss ®
√
√
√
√
√
SealBoss ®
®
SealBoss
SealBoss.com
SealBoss
SealBoss ®
®
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Product Data Sheet
Extended Pot Life - Hand Mix
Two Component Flexible
Polyurea Joint Repair System
TECHNICAL DATA
400
Essentially Non-Toxic in Cured Form
Micro Organisms
Chemical Resistance Chart
available
PACKAGING:
1 gal. Kit, 0.825 gal A/ 0.172gal B, 7:1 ratio by volume unit
Shelf Life:
Storage Conditions:
Disposal:
6 months in original unopened container.
Store at 55F- 95 F.
Empty containers must be drip free.
T product. Recommendations and statements other than those contained in a
injury, loss or damage directly or indirectly resulting from use of or inability to use the
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Viscosity (mixed)
Initial Cure
Final Cure
Solids Content
% of Elongation
(ASTM D-412)
(ASTM D-412)
Shore “A” Hardness
(ASTM D-2240)
Tear Strength, pli, Die C (ASTM D-624)
Bond Strength, fully cured
clean concrete, psi
ASTM C-882
Toxicity
Gray,
Black, or other
Self Leveling
7:1
8-12 min
40 min
120 min
5 days
100%
>600
>2100
80-85A
>450
SealBoss ®
PHYSICAL PROPERTIES:
Color (A+B)
SealBoss
SealBoss ®
®
3
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√
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Product Data Sheet
Two Component
Flexible Polyurea Joint Repair System
Vertical Applications
Fast Concrete Joint Repairs
6600 - VERTICAL QuickFix
DESCRIPTION
√
SealBoss.com
ADVANTAGES
6600-Vertical QuickFix is a two component,
rapid curing 1:1 ratio polyurea caulk designed
for sealing vertical and horizontal joints.
6600 is used to fill interior control joints or
new construction saw joints on vertical
surfaces. 6600 can be used in exterior
applications, where some joint movement
from thermal cycling will occur.
Standard color for 6600 is medium gray.
Custom colors are also available. Please
contact SealBoss for more information
on custom colors.
√
√
√
√
Temperatures
Available in custom colors
√
√
√
√
√
Airports
Freezers
√
√
√
√
√
√
√
Warehouse Floors
APPLICATION
Remove all debris, oil and/or other contamination from
construction and saw joints. For best results re-cut joints with
a dry diamond blade. If area to be caulked is wet or damp, joint
must be primed with PU primer and allow to set to a slight tack.
Install caulk using a steady moderate flow of material,
taking care not to stop material flow for more than twenty
seconds.
PREPARATION
SealBoss ® 6600 Vertical QuickFix should be applied using
the following procedures: remove the red safety cap and white
plug exposing the open tube. Attach the static mixer to the
cartridge set. Secure the static mixer to the cartridge set by
tightening the retaining nut. Load the cartridge set into the dual
position caulk dispenser. Dispense the material. Available
work time is approximately thirty seconds.
EQUIPMENT
SealBoss ® 6600 Vertical QuickFix can be applied by
dual cartridge static mix guns or low pressure plural component
static mix equipment. Contact SealBoss for specific equipment j
recommendations.
Pot life of 100g mass is three minutes @ 72°F. Higher
temperatures and larger quantities will shorten pot life. Lower
temperatures and smaller quantities will lengthen pot life.
Tack free in 5 minutes @ 72°F. Minimum age of concrete
must be 21-28 days, depending on curing and drying conditions
prior to applications.
Wipe up any excess SealBoss ® 6600 Vertical QuickFix
from concrete and tools before it cures. Once 6600 has cured
use a sharp wall scraper to remove.
LIMITATIONS
6600-Vertical QuickFix is not intended for exterior or interior
joints that are subject to extreme movement. 6600 is a
moisture sensitive product. Repair areas that are wet or damp
must be primed. Contact SealBoss. for high movement joint
fillers and sealers.
SealBoss ®
Packaging
300 x 300 dual cartridges
750 x 750 dual cartridges
5 x 5 gallon pails
5 x 15 gallon ponies
55 x 55 gallon drums
270 x 270 gallon totes
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Product Data Sheet
Two Component
Flexible Polyurea Joint Repair System
Vertical Applications
Fast Concrete Joint Repairs
TECHNICAL DATA
Physical Properties
Material Consumption
Filling joint slots in given dimensions.
Feet achieved with 22 oz. Cartridge
Width 1/4"
1/2"
3/4"
1"
1-1/4" 1-1/2"
1/4"
1/2"
3/4"
1"
1- 1/4"
1-1/2"
52.9
26.5
17.6
13.2
10.6
8.8
13.2
8.8
6.6
5.3
4.4
5.9
4.4
3.5
2.9
3.3
2.6
2.2
2.1
1.8
1.5
1-3/4"
2"
2-1/2"
3"
7.6
6.6
5.3
4.4
3.8
3.3
2.6
2.2
2.5
2.2
1.8
1.5
1.9
1.6
1.3
1.1
1.5
1.3
1.1
.87
1.2
1.1
.87
.73
to be defective prior to any repairs by owner, general contractor, or applicator. Neither
T seller nor manufacturer shall be liable to the buyer or any third person for any
68
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(in.)
SealBoss ®
Hardness
ASTM D-2240
Shore A
59-63
Shore D
15-17
Tensile Properties
ASTM D-412
Strength
264 psi
Elongation
418%
1:1
approximately 1 min
4-5 min
Initial Cure
15 min
Abrasion Resistance
Excellent
Tear Strength ASTM D-624
98 pli
Yield Strength ASTM D-412
76 psi
Elastic Modulus ASTMD-412
618 psi
Solids
Weight:
100%
Volume:
100%
Coverage
see chart
Viscosity
Poly Component
2230+500cps @ 77°F
Iso Component
1278+300cps @ 77°F
Liquid Material Density & Specific Gravity
ISO (A)
9.21 lbs/gal
(SG 1.106 g/ml)
Poly (B)
8.96 lbs/gal
(SG 1.076g/ml)
Toxicity
Contains polyisocyanate that may be irritating to the skin and
is toxic if inhaled as particulate matter. Material contacting the
skin should be neutralized by washing with generous amounts
of water. At elevated temperatures or when spraying use a
fresh air respirator.
Storage Stability or Shelf Life
6 months in unopened containers at 60°F to 90°F.
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Product Data Sheet
The SealBoss ® QuickFix
Joint Filller Principle
SB 6880 EP QuickFix Advantages
Superior Pump Grade Formulation
JointMaster Compatible
1:1 Mix Ratio
Load-Supporting Rigidity
Spall-Preventing Strength
Movement-Permitting Flexibility
100% Solids Epoxy Formulation
VOC Free
ACI, PCA Guidelines Compliant
USDA/FDA Compliant
SealBoss ® QuickFix 6880 EP Joint Filler Epoxy
is formulated to fill and protect joints in industrial
concrete floors that are subject to material
handling traffic and heavy loads. The product
supports and protects joint edges from spalling.
SealBoss ® offers decades of international
experience, successful results and developments in
the construction chemical product industry.
Product Description
Mixing: Use a variable speed drill at low RPM and two
paint mixing paddles (Jiffy or similar) to pre-mix SealBoss
® 6880 EP QuickFix Parts A and B for approx. 3 minutes
prior to pouring into pump tank.
Do not dilute or alter material.
Dispensing: Best results are obtained by dispensing
through a dual-component dispensing pump ratioed at 1:1
such as the SealBoss ® JointMaster Pro 2 V2 or
through a bulk-type caulking gun.
SealBoss ® 6880 EP QuickFix is a two component, 1:1
ratio, low viscosity epoxy formulated to fill and protect
joints in industrial concrete floors, support traffic and
protect joint edges from spalling. The product is also
suitable for joint and crack repair.
SealBoss ® 6880 EP QuickFix joint filler bonds tightly to
the sides of concrete joints, prevents contaminant and
water penetration and delivers high wear resistance and
durability. The ambient temperature range for the cured
product should be from 40F (10C) to +120F (50C). The
product is for professional use.
SealBoss ® 6880 EP QuickFix should be installed in a
two pass method. The first pass should fill the joint to
within 1/2” of floor surface. Within 30 to 90 minutes overfill
joint slightly with a second pass. Check joints periodically
for material loss due to seepage. Allow material to solidify
appropriately before shaving or grinding material flush
with floor surface. If shaving, a warm ambient temperature
may ease the shaving process and ensure a smoother
filler profile. Use appropriate respirator mask if heating
material. Any overfill may leave a slight stain on concrete
depending on surface density. Stains may fade over time.
Clean-Up: Spills of unmixed components can be cleaned
up with solvent. Observe all safety warnings. Cured
product can be scraped or shaved off floor and tools.
SealBoss ® 6880 EP QuickFix is designed for use on
concrete floors. References: 03251 (expansion/contraction
joints), 03300 (cast-in-place concrete) and/or 03930
(control joint sealers).
SealBoss ® 6880 EP QuickFix should be applied to full
joint depth in dry and dust-free saw-cut control joints at a
depth of 2” (5cm), see ACI and PCI guidelines. In formed
construction joints (not saw-cut), SealBoss ® 6880 EP
QuickFix should be installed 2” (5cm) deep. Very deep
shrinkage cracks beyond the saw-cut depth may be
sealed with a 1/4" (0.5cm) layer of clean, dry silica sand
prior to applying the product. Note: Use of Backer Rod
may de-stabilize the load bearing properties of the prodcut.
If reduced load bearing properties are acceptable, Backer
Rod can be used in through-slab construction (cold) joints
if a minimum of 2” (5cm) of depth remains for product.
Installed and cured SealBoss ® 6880 EP QuickFix is
basically maintenance free. Should joints open due to
concrete shrinkage, fill voids exceeding credit card width
(1/32”) or (0.08cm) with additional SealBoss ® 6880 EP
QuickFix.
Limitations
SealBoss ® 6880 EP QuickFix is a joint filler formulated
for use in industrial concrete floors as specified. The
product is not designed for use in true expansion/isolation/
working joints, exterior joints, joints exposed to extreme
chemical exposure or joints under VCT/seamless floor
coverings. The product may discolor if exposed to UV.
To ensure adequate adhesion, ACI recommends a slab
cure of 60-90 days or longer to permit for greater concrete
shrinkage/joint opening, lessening the expected incidence
of joint filler separation. 28 day cure times should be
considered the absolute minimum.
Floor temperature and product temperature must be
between 60-90oF (16-33oC) during the application for
complete cure. Temperatures below 50 o F (10 o C) will
inhibit the cure.
Shipping and Storage
Ship in accordance with all applicable laws. Refer to SDS
for more information. Store unopened in dry area for up
to 12 months from date of production at temperatures
between 45°F and 85°F for best performance. See shelf
life details on the material packaging.
Joint Preparation: Thoroughly remove all dust, debris
and moisture from joints to not compromise adhesion. Use
a dustless concrete saw with diamond blade. For clean
concrete surfaces, primer is not needed.
Health and Safety
see page 2
Caution: Thoroughly read MSDS and installation
instructions prior to opening containers or dispensing.
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Heavy-Duty, Semi-Rigid Epoxy Joint Filler
for Class 6-9 Industrial Concrete Floors
6880 EP QuickFix
-
SealBoss.com
SwellCaulk.com
SealBoss.com
6880 EP QuickFix Joint Filler
®
SealBoss ®
SealBoss
SealBoss
®
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Product Data Sheet
Heavy-Duty, Semi-Rigid Epoxy Joint Filler
for Class 6-9 Industrial Concrete Floors
6880 EP QuickFix
Mix Ratio by Volume, A:B
Color
Application Thickness
Hardness, Shore A @ 70F (21C)
Tensile Elongation, @ 70F (21C)
Pot Life, min @ 70F (21C)
Curing Time, hours @ 70F (21C)
Solids Content
Shrinkage
1:1
Grey
> 1/8" (3MM)
A80-90
600-650
80-90%
15-20
24
100%
Negligible
D-2240
D-638
D-638
Coverage
Note:
Fast Cure &
Low Temperature
Requirements
For fast cure and low temperature
requirements please refer to the
For fast cure spall repair refer to the
PU Spall Repair System.
Health and Safety
consistent with OSHA and all applicable local and jobsite regulations. When handling hazardous materials or
pressurized materials, or during any application that may result in spills, splashes or airborne particles, a full
face shield is strongly recommended. Protect yourself and others on the jobsite. Consider property in
proximity of the application area to prevent loss or damage. Protect your jobsite from unauthorized persons.
Store all materials and equipment safely and out of reach of children and animals! Observe container labels,
SDS, applicable laws and regulations and all instructions T
before using the product and equipment. In case one
of the components comes in contact with the skin, wash thoroughly with soap and water. Provide adequate
ventilation in volume and pattern in working area. Further protection: emergency showers and eyewash
stations. Get immediate medical attention as needed.
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SealBoss ®
Floor Spall Repair
6880 EP QuickFix Joint Filler
Polyurea JointFiller System.
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Product Data Sheet
Two Component
Fast Cure Polyurea
Coating System
6900 Spray Coat QuickFix
Flexible Elastomeric Polyura Coating
TYPE OF MATERIAL
SealBoss 6900 Spray-Coat is a fast set, rapid curing, 100%
solids, flexible, aromatic, two component spray polyurea that
can be applied to suitably prepared concrete and metal
surfaces. Its extremely fast gel time makes it suitable for
applications down to -20°F. It may be applied in single or
multiple applications without appreciable sagging and is
relatively insensitive to moisture and temperature allowing
application in most temperatures.
with a 4 mil profile. All surfaces must be free from dust, rust,
moisture and other oils and contaminates. Concrete surfaces
must be primed with appropriate SealBoss primer to promote
adhesion.
Holding tanks must be agitated and maintained at a
temperature of 85°F. Avoid moisture contamination of material.
Refer to general guidelines for complete information.
MIXING
FEATURES
√ Excellent Thermal Stability
√ Zero VOC
√ No Toxic Vapors Odorless
√ Meets USDA Criteria
√ 100% Solids
√ Seamless
√ Low Permeance Rate
√ Low Temperature Flexibility
√ Non-Reactive
√ Good Chemical Resistance
Sea
SealBoss 6900 Spray-Coat may not be diluted under any
circumstances. Use appropriate solvent for solvent purge line
and flushing of equipment and if spraying stops for periods
exceeding the potlife of the material. Thoroughly mix SealBoss
6900 Spray-Coat Part-B Base material with air driven power
equipment until a homogenous mixture and color is obtained.
APPLICATIONON
Both Part-A and Part-B materials should be preconditioned at
75-80°F before application. SealBoss 6900 Spray-Coat
should be applied using a plural component, heated, high
pressure 1:1 spray equipment. The product may be applied at
any ambient temperature. However, the equipment
temperature is important. Both Part-A and Part-B materials
should be sprayed at temperatures above 150°F. Adequate
pressure and temperature should be maintained at all times.
√ Power Plants
√ Structural Steel
√ Warehouse Floors
√ Cold Storage
√ Landfill Containment
√ Sec. Containment
EQUIPMENT CLEAN UP
Equipment should be cleaned with an environmentally safe,
urethane-grade solvent (alcohol free) as permitted under
local regulations immediately after use.
√ Parking Garage Decks
√ Marine Environments Paper and Pulp Mill
√ Water and Waste Water Treatment
√ Industrial and Manufacturing Facilities
STORAGE
SealBoss 6900 Spray-Coat has a shelf life of ten (10) months
from date of manufacture in factory sealed containers.
COLORS
Neutral. Custom colors are available upon request. Due to its
aromatic composition, SealBoss 6900 Spray-Coat will tend
to yellow or darken in color and will become flat after exposure
to UV light. SealBoss 6900 Spray-Coat may be topcoated j
with an aliphatic polyurethane coating for a colorfast finish.
Part-A and Part-B drums must be stored above 60°F. Avoid
freezing temperatures.
Store drums on wooden pallets to avoid direct contact with the
ground. If stored for a long period of time, rotate Part-A and
Part-B drums regularly.
PACKAGING
10 gallon kit: One 5 gallon pail of Part-A and one 5 gallon pail
of Part-B.
100 gallon kit: One 50 gallon drum of Part-A and one 50 gallon
drum of Part-B.
LIMITATIONS
Do not open until ready to use.
WARNING
This product contains Isocyanates and Curative Material.
COVERAGE
SealBoss 6900 Spray-Coat may be applied at any rate to
achieve desired thickness. Theoretical coverage for 1 mil
thickness is one gallon per 1600 sq. ft.
For Technical Data and Warranty/Disclaimer see next page.
SealBoss ®
TYPICAL USES
√ Airports
√ Refineries
√ Fertilizer Plants
√ Mining Facilities
√ Food Processing Plants
√ Walkways and Balconies
online
SURFACE PREPARATION
Surface must be properly prepared. Concrete surfaces
prepared according to NACE standard RP0892-92. Steel
surfaces must be a “near white metal” blast to SSPC-SP-10
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Product Data Sheet
Two Component
Fast Cure Polyurea
Coating System
TECHNICAL DATA
Revised 201206
72
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SealBoss ®
T
Mix Ratio by Volume .......................................... 1A : 1B
Pot Life ............................................................... 3-5 seconds
Tack Free Time .................................................60-120seconds
Recoat Time ........................................................0-12 hours
Viscosity at 150-160°F
(66.5-71°C), Brookfield:
Part-A ................................................................. 50 ± 20 cps
Part-B ................................................................. 50 ± 20 cps
Density (Side A & B Combined) .................... 8.75 lbs/gal
Flash Point ........................................................ >200°F
Hardness, ASTM D-2240 ................................. 85 ± 5 A
Tensile, ASTM 412-C ........................................ 3000 ± 200 psi
Elongation, ASTM 412-C .................................. 650% ± 50%
Tear, ASTM 624-C ............................................. 450 ± 50 pli
Service Temperature ........................................ -40°F to 300°F
Adhesion ASTM D4541.....................................900-1000psi
(90 micro(m) blast profile steel)
Abrasion................................................................ 6mg loss
(Taber Abrasion Method - CS17 Wheel, 1000 cycle, 1000g)
SealBoss
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concrete solutions
Product Data Sheet
Two Component
Fast Cure Polyurea
Coating System
TYPE OF MATERIAL
SealBoss 6900 Spray-Coat is a fast set, rapid curing, 100%
solids, flexible, aromatic, two component spray polyurea that
can be applied to suitably prepared concrete and metal
surfaces. Its extremely fast gel time makes it suitable for
applications down to -20°F. It may be applied in single or
multiple applications without appreciable sagging and is
relatively insensitive to moisture and temperature allowing
application in most temperatures.
with a 4 mil profile. All surfaces must be free from dust, rust,
moisture and other oils and contaminates. Concrete surfaces
must be primed with appropriate SealBoss primer to promote
adhesion.
Holding tanks must be agitated and maintained at a
temperature of 85°F. Avoid moisture contamination of material.
Refer to general guidelines for complete information.
MIXING
FEATURES
√ Excellent Thermal Stability
√ Zero VOC
√ No Toxic Vapors Odorless
√ Meets USDA Criteria
√ 100% Solids
√ Seamless
√ Low Permeance Rate
√ Low Temperature Flexibility
√ Non-Reactive
√ Good Chemical Resistance
Sea
SealBoss 6900 Spray-Coat may not be diluted under any
circumstances. Use appropriate solvent for solvent purge line
and flushing of equipment and if spraying stops for periods
exceeding the potlife of the material. Thoroughly mix SealBoss
6900 Spray-Coat Part-B Base material with air driven power
equipment until a homogenous mixture and color is obtained.
APPLICATIONON
Both Part-A and Part-B materials should be preconditioned at
75-80°F before application. SealBoss 6900 Spray-Coat
should be applied using a plural component, heated, high
pressure 1:1 spray equipment. The product may be applied at
any ambient temperature. However, the equipment
temperature is important. Both Part-A and Part-B materials
should be sprayed at temperatures above 150°F. Adequate
pressure and temperature should be maintained at all times.
√ Power Plants
√ Structural Steel
√ Warehouse Floors
√ Cold Storage
√ Landfill Containment
√ Sec. Containment
EQUIPMENT CLEAN UP
Equipment should be cleaned with an environmentally safe,
urethane-grade solvent (alcohol free) as permitted under
local regulations immediately after use.
√ Parking Garage Decks
√ Water and Waste Water Treatment
√ Industrial and Manufacturing Facilities
STORAGE
SealBoss 6900 Spray-Coat has a shelf life of ten (10) months
from date of manufacture in factory sealed containers.
COLORS
Neutral. Custom colors are available upon request. Due to its
aromatic composition, SealBoss 6900 Spray-Coat will tend
to yellow or darken in color and will become flat after exposure
to UV light. SealBoss 6900 Spray-Coat may be topcoated j
with an aliphatic polyurethane coating for a colorfast finish.
Part-A and Part-B drums must be stored above 60°F. Avoid
freezing temperatures.
Store drums on wooden pallets to avoid direct contact with the
ground. If stored for a long period of time, rotate Part-A and
Part-B drums regularly.
PACKAGING
10 gallon kit: One 5 gallon pail of Part-A and one 5 gallon pail
of Part-B.
100 gallon kit: One 50 gallon drum of Part-A and one 50 gallon
drum of Part-B.
LIMITATIONS
Do not open until ready to use.
WARNING
This product contains Isocyanates and Curative Material.
COVERAGE
SealBoss 6900 Spray-Coat may be applied at any rate to
achieve desired thickness. Theoretical coverage for 1 mil
thickness is one gallon per 1600 sq. ft.
For Technical Data and Warranty/Disclaimer see next page.
SealBoss ®
TYPICAL USES
√ Airports
√ Refineries
√ Fertilizer Plants
√ Mining Facilities
√ Food Processing Plants
√ Walkways and Balconies
online
SURFACE PREPARATION
Surface must be properly prepared. Concrete surfaces
prepared according to NACE standard RP0892-92. Steel
surfaces must be a “near white metal” blast to SSPC-SP-10
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SealBoss ®
®
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Product Data Sheet
Two Component
Fast Cure Polyurea
Coating System
TECHNICAL DATA
Revised 201206
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SealBoss ®
T
Mix Ratio by Volume .......................................... 1A : 1B
Pot Life ............................................................... 3-5 seconds
Tack Free Time .................................................60-120seconds
Recoat Time ........................................................0-12 hours
Viscosity at 150-160°F
(66.5-71°C), Brookfield:
Part-A ................................................................. 50 ± 20 cps
Part-B ................................................................. 50 ± 20 cps
Density (Side A & B Combined) .................... 8.75 lbs/gal
Flash Point ........................................................ >200°F
Hardness, ASTM D-2240 ................................. 85 ± 5 A
Tensile, ASTM 412-C ........................................ 3000 ± 200 psi
Elongation, ASTM 412-C .................................. 650% ± 50%
Tear, ASTM 624-C ............................................. 450 ± 50 pli
Service Temperature ........................................ -40°F to 300°F
Adhesion ASTM D4541.....................................900-1000psi
(90 micro(m) blast profile steel)
Abrasion................................................................ 6mg loss
(Taber Abrasion Method - CS17 Wheel, 1000 cycle, 1000g)
SealBoss
®
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Product Data Sheet
SealBoss Polyurea Elastomer Chemical Resistance Chart
Test Procedure: ASTM D1308 @ 720F
R:
C:
N:
1:
Recommended (little or no visible damage)
Recommended Conditionally (some swelling, discoloration, cracking - wash down within I hour of spillage)
Not Recommended
Some discoloration only
This data represents 7 days spot test exposure for the Polyurea Elastomer System. The noted chemical; was placed on the
surface area of the polyurea and exposed for the prescribed time period. This test represents industry-recognized conditions.
Test Media
Acetic Acid 10%
Acetone
Ammonium Hydroxide 10%/20%
Ammonium Nitrate
Ammonium Phosphate
Antifreeze (50% Ethylene Glycol)
Battery Acid (Sulfuric Acid)
Benzene
Brine - saturated (>I 30,000 ppm)
Brake Fluid
Chlorine (2,000 ppm in water)
Chlorox, 10%
Citric Acid
Copper Chromate Arsenic
4% working solution
Dimethyl Formamide
Gasoline
Hexane
Hydraulic Oil
Hydrochloric Acid
Isopropyl Alcohol
Lactic Acid 10%
Liquid Notrogne Fertilizer (25-0-0)
Liquid Urea Fertilizer
Results
R
C
R
R
R
C
C
C
R
R
R
C-1
R
R
R
C-1
N
R
R
R-1
R
R
R
R
R
Test Media
Results
Methanol
R
C
Methylene Chloride C H 2C12
C
Mineral spirits
R
Motor Oil
R-1
Nitric Acid 20%
N
Phosphoric Acid 10%
R
Phosphoric Acid 50%
N
Potassium Hydroxide 10%
R
Potassium Hydroxide 20%
R-1
Propylene Carbonate
C
Sodium Chloride
R
Sodium Hydroxide 5%/10%/25%
R
Sodium Hydroxide 50%
R-1
Sodium Hypochlorite (household bleach)
Stearic Acid
Sulfuric Acid 5%/10%/20%
Sulfuric Acid 50%/98%
Toluene
1, 1,lTrichloroethylene
Trisodium Phosphate
Vinegar
Water
Xylene
R
R
N
C
C
R
R
R
R
Test Procedure: ASTM D-3912 Immersion at 75F
This data represents 12-month immersion exposure for the Polyurea Elastomer The elas system was applied to a steel
panel, having a 2 mil blast profile. The coated panels were then immersed half way into the following chemicals/solution for a
period of 12 months, except where noted.
Test Media
Acetic Acid 10%
Acetone 7 days
Ammonium Hydroxide 10%/20%
Chromic Acid, 10%
Diesel Fuel
Ethylene Glycol
Gasoline
Hydraulic Fluid
Hydrochloric Acid 5%, 10%
Hydrogen Peroxide 5%
Hydrogen Peroxide 30%
lsopropyl Alcohol
Methanol
Methylethyl Ketone
Results
R
N
R
N
R
R
R
C
R
R-1
N
N
N
N
Test Media
Motor Oil
MTBE
MTBE/Gasoline 2%
Nitric Acid 5%
Phosphoric Acid 10%
Sodium Chloride 10% (75F)
Sodium Chloride 10% (125F)
Potassium Hydroxide 10%/20%
Sodium Hydroxide 50%
Sodium Hydroxide 1% 50*C 14days
Sodium Hypochlorite 10%
10% Sugar/Water
Sulfuric Acid 5%/10%/3% 50* 14days
Toluene
Water75*F, 180F, 14 days
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Results
R-1
R, C
R, C
R
R
R
R
R
C
C
R
R
N
R
Revised 201012
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Coatings
Membranes
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Floor Repair & Coating Products - Specialty Coatings Chapter
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Product Data Sheet
Fast Cure Polyurethane Coating
With Outstanding Elongation Properties
FlexCoat
FEATURES
- Solvent Free, Non-Gassing
- Apply at ANY Thickness
- Excellent Thermal Stability
& Chemical Resistance
- Low Temperature Flexibility
- Interior / Exterior Applications
TYPICAL USES
- Vehicular Traffic Areas
- Sundecks, Balconies
- Stalls, Wash Racks, Kennel Runs
- Pedestrian Traffic Surfaces
- Industrial Floors, Mechanical Rooms
- Flexcast: Floor Joints and Cracks
GENERAL PRODUCT DESCRIPTION
TYPE OF MATERIAL
SealBoss ® FlexCoat is a high tech polyurethane
coating combining excellent strength with outstanding flexibility.
The solvent free formula product can be mixed with fillers for
extra thickness and to lower the cost per unit. The material is
spread to achieve a self-leveling and fast curing waterproofing
base membrane or to fill joints, voids and cracks. Selected
rubber texture granules and/or sand may be broadcast on the
not yet completely cured surface. A final seal coat of moisturecured aliphatic or aromatic urethane color coat is applied.
SealBoss ® FlexCoat must not be diluted under any
circumstances. Surfaces to be coated must be dry, clean, free
of foreign matter, and generally should be primed with our PU
or epoxy primer.
Shelf Life: Six
containers.
Packaging: SealBoss ® FlexCoat is available in four gallon A
and one gallon B containers. The A container is of 5 gal volume
to accept the B side for mixing purposes.
SealBoss ® FlexCoat is designed for rapidly applied
and fast cure installations over prepared surfaces. The product
can be used as a specialty membrane but also offers significant
void and joint filling capabilities with extreme elongation
properties . The unique acceptance of the product to additives
such as sand and quartz fillers combined with fast cure
features allow for installations of any desired thickness under
a wide range of weather conditions. SealBoss ® FlexCoat can
be used for seamless, flexible, durable, slip resistant,
decorative, protective and highly waterproof membranes on
exterior pedestrian traffic surfaces such as balconies,
walkways, patios, stairways, sidewalks, etc.; interior surfaces
such as mechanical room floors, work areas, shower pans
and stalls, display floors, etc.; on boat and ship decks made
of metal, wood and fiberglass; vehicular traffic areas such as
rooftop parking decks and ramps made of concrete or asphalt,
etc.; exterior wooden and concrete sun deck areas such as
pool surrounds, ski lodge sun-decks, rooftop play areas, etc.;
equestrian and animal habitats such as stalls, wash racks,
kennel runs hot-walkers, etc.; athletic surfaces etc.
FlexCoat can be used to seal, fill and cast into cracks,
voids, joints and control joints. It can be applied as a mortar to
level out imperfections in surfaces at various thicknesses.
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Primers are available in 1 or 5 gallon containers. Rubber
granules are available in 50 pound bags.
Preparation of Substrates
All Surfaces must meet all applicable building and safety codes
in the prescribed city, county or state. Substrate must be
structurally sound and sloped for proper drainage. We assume
no liability for substrate defects!
Successful bonding requires structurally sound, strong, and
clean substrates. The substrate must be cleaned to ensure
that it is free of all oils, “laitances”, greases and other
contaminations. Adhesives, sealing membranes, etc., should
not be applied until the surface is dry.
Flexcoat
Flexcoat/Sand Topcoat
Concrete
Rubber
Wood
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FlexCoat
SealBoss ® FlexCoat permits more movement with moving
cracks and joints.
SealBoss ®
PROCESSING
General Information
SealBoss ® FlexCoat is a two-component, liquid
applied, polyurethane elastomeric waterproofing base
membrane.
months at 75F (24C) in sealed, unopened
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Product Data Sheet
FlexCoat
Application of Membrane
available for various requirements. They are of high solids and
flexible, with excellent resistance to abrasion. Standard
colorcoats are available. Special colors can be formulated
subject to quantity and additional tinting costs.
Before application, mix SealBoss ® FlexCoat
thoroughly by hand or using a mechanical mixer (Jiffy Mixer) at
slow speeds at the correct ratio of 4:1 A:B parts by volume. A filler
material such as sand, quartz sand or rubber granules may be
used. This rapid setting liquid is spread at any desired thickness
onto the prepared and primed surface.
Caution:
It is mandatory to observe all localand federal laws
and regulations when applying coating products. Stringend
V.O.C. standards have been imposed on State levels as well
as County levels. Be certain to get the corrrect product and to
be in compliance.
For best results apply with a squeegee or notched
trowel to spread material on properly cleaned, prepared, graded,
flashed, and primed dry substrates. Application of the SealBoss
® FlexCoat system should be done in one complete step to
create a smooth uniform self leveling surface without cold
joints, lines or streaks.
MAINTENANCE
In case of surface damage, SealBoss ® FlexCoat
can be repaired by first abrading the surface six inches 6"
(15cm) around the damaged area. The surface should then be
cleaned with an environmentally-safe solvent (as permitted
under local regulations) to ensure that the surface is free of all
dust particles, oils, greases, or any other foreign matter that will
impair bonding. Allow the area to completely dry before priming
the surface with primer and reapplying.
If desired broadcast rubber granules immediately into the
newly created wet membrane or broadcast a #1 or #2 graded
washed dry sand (20 mesh) after the membrane has set long
enough so the sand does not sink, covering it completely to
provide a slip resistant surface. Allow to cure 2 to 4 hours or until
stiff enough to support weight before collecting surplus
broadcasting material and applying the colorcoat, tile or other
surface coating. Note: Curing time depends on humidity and
temperature. Low temperature and low humidity retards the
curing time.
Polyurethanes and solvents may cause health
problems if used without adequate ventilation or fresh air
respiration, so precautions must be taken to protect all
occupants on the job site during installation. The uncured
components of SealBoss ® FlexCoat can cause irritation to
the eyes, skin, mucous membranes, and is harmful if
swallowed. When handling avoid contact with eyes and skin.
In case of contact, immediately wash off with plenty of water for
at least fifteen minutes. For eyes, obtain medical attention.
Always wash hands before eating. Obtain immediate medical
attention in case of ingestion. SealBoss ® FlexCoat contains
isocyanates and may cause allergic respiratory reactions.
Individuals with chronic respiratory problems or prior respiratory
reactions to such materials should not be exposed to vapors.
When applying SealBoss ® FlexCoat avoid breathing harmful
vapors. Fresh air-supplied standard painter’s hood or full face
respirator may be neccessary to be worn by all personnel in
confined areas where SealBoss ® FlexCoat, primers and top
coats are being applied until all vapors have been exhausted.
Please comply with all OSHA regulations. In case of extreme
exposure or adverse reaction, remove affected personnel to
fresh air immediately and obtain medical help. For additional
health and safety information consult the Material Safety Data
Sheet.
Equipment Cleanup: Equipment should be cleaned
with environmentally-safe solvent as permitted under local
regulations immediately after use.
Rubber Granules
While the surface is still wet and receptive, an excess
of rubber texture granules or sand may be broadcast onto and
into the surface to create the desired slip-resistant surface
texture. After the membrane has cured to accept foot traffic, all
granules not bonded shall be removed and the surface is top
coated.
Rubber granules are selected to add to the base
membrane integrity and improve surface texture characteristics
to achieve nonskid characteristics. Rubber granules range in
size from 40 mesh through 3/16 inch diameter. They are
sometimes stringy and come in various degrees of hardness
and flexibility.
Primers and TopCoats
Solvent-free and odorless PU primer is recommended
to assure a positive and durable bond to all properly prepared
substrates. Epoxy based primer may add a better adhesion on
some more critical surfaces such as metal.
For More Information Refer To:
SealBoss ® FlexCoat Tips
SealBoss ®
SealBoss ® FlexCoat is typically finished with a topcoat
or colorcoat. A variety of aliphatic and aromatic singlecomponent, moisture-cured urethane rubber colorcoats are
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2
FlexCoat
PRECAUTIONS
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Product Data Sheet
FlexCoat
TECHNICAL DATA
FLEXCOAT
Weight
ASTM E-201
Solid Content
By Volume
Plasticizers, High Boiling
Hardness
ASTM D-2240, Shore A
Elongation
ASTM D-412
ASTM D-412
Adhesive Strength, psi
ASTM D-903
(peel on primed concrete)
Tear Resistance, psi
ASTM D-624
Split Tear, psi
ASTM D-470
Pot Life (min @ 75F, 50% RH)
Min. Application Temperature
Max. Cocrete Moisture Content
Min. Concrete Cure Time Prior To Application
10.5LBS/gal
95%
<5%
60-68
1000%
1500
175
230
60
15
35F
<5%
28 Days
NOTE: Materials filled with aggregate show higher Shore A readings
CHEMICAL RESISTANCE
14 day immersion at 77' F of 4O mil Flexcoat Film and 20 mil Topcoat film
Flexcoat
Salt Water
No effect
Distilled Water
No effect
5% Detergent Solution
No effect
Chlorinated Pool Water
No effect
Antifreeze
No effect
Motor Oil
Stain
Hydraulic Brake Fluid
Slight bleaching
Gasoline
Slight swelling
Topcoat
No effect
No effect
No effect
No effect
No effect
Slight stain
Slight bleaching
Slight stain
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SealBoss ®
FlexCoat
YIELD (approximate coverage at suggested thickness)
Flexcoat
1.0 mil system
1600 sq. ft. per 1 gal
40.0 mil system
40 sq. ft. per 1 gal
40.0 mil system
200 sq. ft. per 5 gal (1 unit = 4 gal A + 1 gal B)
Primer
thinnly applied
300 sq.ft. per 1 gal
Topcoat
applied to cover
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Additional Information For The
FlexCoat Applicator
This is Not The FlexCoat Data Sheet
There are four features that make SealBoss ® FlexCoat unique:
1. Fast chemical cure without external moisture present
2. Various fillers can be added at a high rate to increase thickness, hardness and to lower material
cost
3. Apply at any thickness, use as a mortar
4. Super Flexible and Durable
These features of the SealBoss ® FlexCoat system result in simplicity, versatility and economy.
SealBoss ® FlexCoat membranes can be used in a wide variety of applications ranging from our
normal walking deck systems, which use rubber granules for slip resistant surfaces to bare
membrane under structures to waterproof and protect the concrete and re-bar. SealBoss ® FlexCoat
membranes provide waterproof surfaces outdoors, rustproof & flexible decking systems on ships
and thick seamless Mono-Mat Systems that provide sanitary cushioned flooring for zoo and veterinary
uses. Contractors may use cementatious “knock-down” splatter coats and decorative-pattern acrylic
systems on top of FlexCoat membranes when reliable waterproofing is needed underneath. A sand
surface may be applied on top of the membrane for bonding purposes to the thin set mastic and tile.
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Adding filler
SealBoss ® FlexCoat can be thickened with rubber granules or sand in order to use it in some really
unique and very cost effective applications.
A sand and SealBoss ® FlexCoat mixture of up to 1 to 1 by volume is recommended for filling surface
spalling and general patching. By adding 2 or 3 units of sand, with corresponding per unit cost
savings, you can mix a stiff enough batch to form a sloping angle. If the deck flexes, the Sand Slurry
will not crack or delaminate under the membrane like a cementitious or epoxy material would. This
works well on plywood and even twisting ship decks. As a joint system, SealBoss ® FlexCoat is used
in the expansion joint before applying the membrane. The joint may still be visible as it expands and
contracts, but the edge wear and edge leakage are eliminated. Rubber granules added to SealBoss
® FlexCoat create a more flexible system than sand. The use of rubber granules is superior over
sand in may high foot-traffic applications such as ski resort decks. The regular sand textures do not
hold up to ski boot wear & tear, whereas rubber texture will last longer because it will grip, flex and
snap back when the hard ski boots strike the surface. Also the rubber texture is also much quieter
to walk on. Rubber granules also speed up the application process because they can be broadcast
onto the wet membrane and not tend to sink into it as sand will. Even if some rubber sinks in, it is
rubber into rubber, and will not break down and Cause failure as sand in the membrane can. Added
with filler the product can be used as a quick set caulking or sloping material. Since SealBoss ®
FlexCoat is an internally curing material it can be covered with the next application step as soon as
cured firm enough to accept the next coating. You can cover up walls, patch cracks, tape joints, create
slopes to drain and then immediately apply the membrane application. The materials will bond to
each other and cure out as one flexible and monolithic unit. This really speeds up total completion
time. Remember, time is money!
Priming
Apply the primer uniformly, but sparingly, with no puddles and allow to cure until slightly tacky. Hint:
because the primer does not sink into metal flashing like it will with plywood and concrete, it will take
longer for it to become tacky. Metal is harder to prime because the primer does not penetrate, so
prepping the metal areas is very important. Most deck problems occur at the flashing details. Roughsand flashing metal for optimum bond.
FlexCoat Tips
How to...
When SealBoss ® FlexCoat is mixed, you have about 15 minutes to apply the mixed material while
it flows freely and self levels. On large jobs that will require multiple mixing cycles. The mixer person
must time the batches to keep a wet edge and not get ahead or behind the applicators. The rule of
thumb when applying SealBoss ® FlexCoat is 'The quicker the better!' Don’t hesitate. You can detail
before and after the membrane is applied. The quicker it goes down, the better the material will lay
out and smoothly self-level. At 70F the cure time will be about 4 to 5 hours.
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Prepping And Detailing A Deck
Level and fill all nail & screw depressions and detail smooth wood to metal transitions with tape and
a thickened mixture of SealBoss ® FlexCoat is used in the expansion joint before applying the
membrane. Mix thick or thin as needed for patching or coving. Use the a SealBoss ® FlexCoat Sand
Slurry to fill large voids, sloping to drain or ramping up several inches for wheelchair access to door
sills. This makes a flexible sloping and filling material that will not crack with substrate movement.
Shape with a wood float and finish with a steel trowel lubricated with approved solvent.
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FlexCoat Tips
Broadcasting Texture Granules
The rule of thumb is that the more slip resistant a surface, the harder it is to clean. Ski resorts usually
want very aggressive surfaces and home owners want surfaces that are easier to keep clean. On
pitching fishing boat decks coarse aluminum oxide may be back rolled into the colorcoats for
maximum slip resistance. Many different surface treatment options can be used on SealBoss ®
FlexCoat Membranes. A waterproof membrane under tile can be created. Cementatious ’Splatter
Coats' and cementitious design pattern systems are sometimes used on top of the membranes.
Another interesting texture option finding a very strong acceptance in the veterinary Mono-Mat market
is using rubber texture granules mechanically sanding off their sharp tips. This leaves a truncated
cone effect that provides a surface which is much easier to clean and maintain in animal habitats.
It is actually “mop-able”. It looks like a fine rubber “knock-down” finish and provides a nice randomdesign surface that will stand up to much harder usage than a smooth membrane with only a
colorcoat finish. It is also easy on bare feet, such as for an above-grade swimming pool surround
on a rooftop which must be waterproofed. The method is simple. The membrane and rubber granule
system is applied as usual. One colorcoat is applied and allowed to dry. Then the rubber granules
can be sanded down with a belt sander with a very coarse grit sanding belt, or by hand in corners
and around details. You cannot sand the rubber texture granules until they are set in place with a
colorcoat application. They are just too flexible to sand without the colorcast. Then the second
colorcoat is applied for the final surface coat. When the rubber granule surface is specified, wait until
the membrane starts to set-up and then broadcast to excess. Save the recovered granules for reuse.
A 55 lb bag of rubber may broadcast about 250 sq. ft. to excess. A recovery of about 1/3 of the rubber
is about normal.
SealBoss ® FlexCoat Colorcoats
Colorcoats are moisture cured. Never add water. To assure color uniformity, thoroughly mix the
product prior to use. Apply with a paint roller using “cross-hatched” strokes to achieve a well bonded
and even coat. Apply at the specified spread rate.
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Product Data Sheet
Heavy Duty, Solvent Free, Seamless
Multi Layer Polyurethane Coating System
HD 80 TRAFFIC
FEATURES
• High Durablility With Adjustable Grades
• 25 to 50 + Dry Mils Multi Layer Application
• Good Weather Resistance
• Solvent Free
• Very Low Odor, CA VOC, AQMD, SCAQMD Compliant
• Auto Traffic
• Pedestrian Traffic
• Parking Structures
• Concrete Decks, Balconies
• Warehouses
• Concrete Roofs
Final Cure
At 70F (21C) and 50% relative humidity, allow 24-36 hours
before permitting light pedestrian traffic and at least 72-96
hours before permitting heavy pedestrian or vehicular traffic
on the finished surface.
The cure time and pot life of SealBoss Coating HD 80 are
affected by temperature and humidity. Higher values
accelerate the cure time. Lower temperatures and/or low
humidity extend the cure time. To accelerate cure times, HD
80 Traffic Catalyst may be added according to
recommendations.
Type Of Material
SealBoss ® Coating HD 80 Traffic is high quality, liquid
applied, seamless, moisture cured heavy duty waterproof
coating system. The HD 80 system consists of a primer and
a premium, solvent free, low odor, aromatic urethane
formulation, plus catalyst for decreased cure times.
HD 80 heavy duty elastomeric coating system is designed to
withstand vehicular and pedestrian traffic of varying degrees.
Increasing durability grades and dry mil thickness are achieved
by multiple layer application of product and aggregate. The
final product expands and contracts with normal structural
movements, protects surfaces from spalling, freeze/thaw
damage, and also from chemicals related to automotive
traffic. HD 80 is highly resistant to hot and cold weather cycles.
Proper installation and maintenance in accordance with all
recommendations will result in good longevity of the product.
Equipment Cleanup
Equipment should be cleaned with environmentally safe
cleaners, in accordance with local regulations, immediately
after use.
Storage
HD-Traffic has a shelf life of 1 year from date of manufacture
in original, factory sealed containers.
Color
Standard SealBoss Grey
Custom colors are available for a minimum order of 250
gallons (1000 liters).
Limitations
Surfaces must be dry, clean and free of foreign matter.
Surface may be slippery when wet. Over time this product may
chalk, fade and discolor. Opened containers have a reduced
shelf life and must be used as soon as possible. Do not dilute
product under any circumstance.
Application
Before the application the surface must be prepared and
primed according to specifications. Be advised to use primer
compliant to local VOC regulations.
Mix SealBoss HD 80 using a mechanical mixer (Jiffy Mixer)
at slow speeds. Add HD 80 Catalyst and continue mixing until
a homogeneous mixture and color is obtained. HD 80 may
also be mixed by hand but should be agitated for at least 5
minutes. Use caution not to whip too much air into the material
as this may result in pinhole blisters and shortened pot life.
It is recommended to use a squeegee, notched trowel or a
resin core roller. Do not introduce air bubbles to the product.
Warning
This product contains Isocyanates.
Precaution
Protect yourself and others on the jobsite. Consider property
in proximity of the application area to prevent loss or damage.
SealBoss HD 80 shall be applied evenly and continuously
over the entire surface to ensure a seamless, smooth and
level coat with no lines or streaks.
Higher ambient temperature and humidity will reduce cure
time. At 70F (21C) and 50% relative humidity allow noncatalyzed coating to cure a minimum of 14 to 16 hours before
proceeding with subsequent coats. Allow 6-10 hours of cure
time for catalyst accelerated material.
To obtain design adhesion strength between coats it is
important to apply coats preferably within 24 hours of each
other.
Should have more than 2 days passed after the last application,
it is recommended to apply the appropriate SealBoss Primer
before recoating.
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Application Recommendations
For best results with the SealBoss HD 80 System consult
application recommendations and usage tables.
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HD 80 TRAFFIC
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Product Data Sheet
HD 80 TRAFFIC
Application Example
For High Traffic Area
50 + Dry Mils Membrane Plus Aggregate
PREPARATION
Prepare surface by cleaning it thoroughly. Bridge or fill any joints,
cracks, and flashings as needed. Consider SealBoss QuickFix
Floor Repair Products for the treatment of cracks and spalls.
Check area of application to ensure that it conforms to the substrate
requirements as stated in the general guidelines.
COATING LAYER 3
Apply a second coat of HD 80 over the entire surface, including
heavy traffic areas, at a rate of 3/4 gallon/100 sq. ft. (0.31 liters/m²).
To decrease cure time, up to one 0.5 pint (125 ml) bottle of SealBoss
Catalyst per 5 gal HD 80 product may be added. Broadcast washed,dry,
rounded sand, 20 mesh (0.05 in.; 1.2 mm), with 6.5+ Moh’s minimum
hardness into the wet HD 80 at the rate of 10 lbs/100 sq. ft. This
coat will result in an additional 12 ± 2 dry mils (280 ± 50 microns) thick
membrane plus aggregate volume. Before proceeding to Layer 4,
allow HD 80 to cure a minimum of 16 hours, or 6 to 10 hours if
catalyzed..
COATING PRIMER
Prime all surfaces. Concrete should be primed with SealBoss
Polyurethane Primer at a rate of 1 gallon (mixture of Part-A & PartB) / 300 sq. ft. (0.15 liters/m²). Apply using a brush or phenolic core
roller. This will result in a 3 dry mils (76 microns) thick membrane. Steel
flashings should be primed with Epoxy Primer. Use Primer in
accordance with your local VOC regulations. Allow primer to become
tack free before proceeding to Coating Layer 1.
COATING LAYER 4
Apply the third coat of HD 80 at the rate of 1 gallon/100 sq. ft. (0.41
liters/m²) over the cured product with aggregate. To decrease cure
time, up to one 0.5 pint (125 ml) bottle of SealBoss Catalyst per 5 gal
HD 80 product may be added. This coat will result in an additional 16
± 2 dry mils (360 ± 50 microns) thick membrane. At conditions of 70°F
and 50% relative humidity allow light foot traffic after 24 hours and
vehicular traffic not before 72 hours cure time. This recommendation
is also valid for catalyzed product.
COATING LAYER 1
Apply SealBoss HD 80 to substrate at a rate of 0.75 gallon/100 sq.
ft. (0.31 liters m²). To decrease cure time, up to one 0.5 pint (125 ml)
bottle of SealBoss Catalyst per 5 gal HD 80 product may be added.
For best results use a notched trowel or squeegee. A phenolic core
roller may be used but extra care should be taken to prevent air
bubbles.Spread mixed HD 80 evenly over the entire surface
resulting in a 12 ± 2 dry mils (280 ± 50 microns) thick membrane. Allow
HD 80 to cure a minimum of 16 hours, or 6 to 10 hours if catalyzed.
ACCELERATED CURE
The use of 0.5 pint (125 ml) SealBoss Catalyst per 5 gallon product
will shorten cure time to 6 to 10 hours for each coat. For best results
apply next layer within 8-12 hours.
COATING LAYER 2
For heavy traffic areas and ramps apply HD 80 at a rate of 1 gallon/
100 sq. ft. (0.40 liters/m²). To decrease cure time, up to one 0.5 pint
(125 ml) bottle of SealBoss Catalyst per 5 gal HD 80 product may be
added. Broadcast washed,dry, rounded sand, 20 mesh (0.05 in.; 1.2
mm), with 6.5+ Moh’s minimum hardness into the wet HD 80 at the
rate of 10 lbs/100 sq. ft. This coat will result in an additional 16 ± 2
dry mils (360± 50 microns) thick membrane plus aggregate volume.
Before proceeding to Layer 3 allow HHD 80 to cure a minimum of 16
hours, or 6 to 10 hours if catalyzed.
FINISHED SYSTEM
When applied as directed above, the HD 80 vehicular deck system
will provide 50 dry mils (plus aggregate) of superior waterproofing
protection.
STRIPING
Recommended: High Quality Epoxy paint.
Examples:
Usage Table Heavy Duty Vehicular Traffic 50+ Dry Mils
3-5 dry mils (Primer)
12 ± 2 dry mils
16 ± 2 dry mils
12 ± 2 dry mils
16 ± 2 dry mils
50 + dry mils total
T
SealBoss Primer Pu / Ep
HD 80Traffic / Catalyst
(excluding aggregate)
+ Aggregate
+ Aggregate
Usage Table Light Pedestrian (Balcony) 26 Dry Mils
Coating Steps
Primer
Coating Layer 1
Coating Layer 2
1 gal./300 sq. ft.
.75gal./100 sq. ft.
.75 gal./100 sq. ft.
12 ± 2 dry mils
12 ± 2 dry mils
26 dry mils total
12 ± 2 dry mils
12 ± 2 dry mils
16 ± 2 dry mils
42 dry mils total
+ Aggregate
Usage Table Heavy Pedestrian 42 Dry Mils
Coating Steps
Primer
Coating Layer 1
Coating Layer 3
Coating Layer 4
1 gal./300 sq. ft.
.75gal./100 sq. ft.
.75 gal./100 sq. ft.
1 gal./100 sq. ft.
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+ Aggregate
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HD 80 TRAFFIC
1 gal./300 sq. ft.
.75gal./100 sq. ft.
1 gal./100 sq. ft.
.75 gal./100 sq. ft.
1 gal./100 sq. ft.
SealBoss ®
Coating Steps
Primer
Coating Layer 1
Coating Layer 2
Coating Layer 3
Coating Layer 4
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Tensile Strength, ASTM D-412
Ultimate Elongation, ASTM D-412
Specific Gravity
Total Solids by Weight, ASTM D-2369
Total Solids by Volume, ASTM D-2697
Viscosity at 75F (24C)
Volatile Organic Compounds,
ASTM D-2369-81
Corrosiveness
Toxicity
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Product Data Sheet
HD 80 TRAFFIC
SPECIFICATIONS
Meets ASTM-C957
Coverage:
Dry Film Thickness, (aggregate excluded)
per coat @ 1 gal/100 sq. ft .
Hardness, ASTM D-2240
Tear Resistance, Die C, ASTM D-624
SealBoss.com
approx. 16 mils
80-85 ± 5 Shore A
340 ± 30 pli
60 ± 6 kN/m
2100 ± 200 psi
15 ± 2 MPa
500% - 600% ± 50%
1.2
99.9%
99.9%
3400 ±1500cps
approx. 0.01 lb/gal
approx. 1 gm/liter
Non-Corrosive
in Cured Form
Resistant to MostOrganic Solvents, Mild Acids, Alkali
and Micro Organisms
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HD 80 TRAFFIC
PACKAGING
Containers: HD 80 - 5 gal, 55 gal, 230 gal.
Catalyst - 0.5 pint, quart, 5 gal.
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Product Data Sheet
Single Component, Bitumen Modified
Waterproofing Membrane
Grades: Horizontal and Vertical Applications
FlexSeal 1
FEATURES
Primer
-
Primer is optional but may be recommended to achieve the
best possible results.
Curing
Economical, User Friendly and
Labor Saving
Resistant to Bacterial Growth
Meets the Criteria of ASTM C-836
-
For multiple coat applications, allow coating to cure for a
minimum of 16 hours and a maximum of 48 hours before
proceeding to apply subsequent layers. (Recommendation is
for 70F / 21C and 50% relative humidity.
TYPICAL USES
-
Bridges
Tunnels
Split Slabs, Plaza Decks
Basements, Balconies
Foundation Walls
Planters
Culverts
FlexSeal 1 is very sensitive to temperature and moisture.
Higher temperatures and/or higher relative humidity will
accelerate the cure time! Use caution in thickness of your
application as thicker layers will prolong the cure time.
STORAGE
FlexSeal 1 has a shelf life of six (6) months in factory sealed
containers at room temperature and stored indoors.
TYPE OF MATERIAL
FlexSeal 1 is a single component, liquid applied, bitumen
modified, coal tar free, urethane polyurea based water proofing
membrane. The product is available in two grades, H for
horizontal and V for vertical applications.
LIMITATIONS
FlexSeal 1 is not UV stable. The product is not intended for
direct wear or abrasion. Containers that have been opened
must be used as soon as possible. Product must not be
diluted.
Co lor
Black
PROCESSING
FlexSeal 1 should be thouroghly mixed using a mechanical
mixer at slow speed or manually in such fashion as to ensure
a homogeneous material. Avoid entrapment of air into the
material as air bubbles may form when membrane is applied.
PRECAUTION
Spills and blow-outs do happen! Protect yourself and others on
the jobsite. Consider property in proximity of the application
Application
FlexSeal 1 may be applied with various methods such as
brush, squeegee, trowel or roller, such as a phenolic core
roller. Apply the material evenly. Surfaces must be dry, clean
and free of foreign matter.
Joints, Cracks and Flashing
FlexSeal 1 may be applied over cracks and joints. For wider
cracks, it is recommended to use a PolyesterTape or similar
for additional strength. First apply some material and then
embed reineforcement tape into material and fill with more
material to smoothen the area with the adjacent surface.
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Mixing
FlexSeal 1
Remove all excess sealant and any smears. Tools and mixing
equipment are best cleaned immediately after use with an
environmentally safe solvent as permitted under local
regulations. Some solvents are hazardous, are aggressive
towards plastic and rubber and might be in conflict with
regulations on the jobsite. Caution! Some cleaners are
combustible.
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Product Data Sheet
Single Component, Bitumen Modified
Waterproofing Membrane
Grades: Horizontal and Vertical Applications
FlexSeal 1
TECHNICAL DATA
FlexSeal 1 V (vertical)
Black
40 ± 5Shore A
70 ±10pli
12.26 ± 1.8kNm
500 ± 75 psi
4.83 ± 3MPa
500 ± 50%
1.21
84 ± 3%
76 ± 3%
Pasty
Appearance
Hardness, ASTM D-2240
Tear Resistance, Die CASTM D-624
Tensile Strength, ASTM D-412
Ultimate Elongation, ASTM D-412
Specific Gravity
Total Solids by Weight, ASTM D-2369
Total Solids by Volume, ASTM D-2697
Viscosity, at 80F / 27C
Corrosiveness
Toxicity
FlexSeal 1 H (horizontal)
Black
55 ± 5Shore A
70 ±10pli
12.26 ± 1.8kNm
600 ± 75 psi
5.53 ± 3MPa
500 ± 50%
1.21
85 ± 3%
76 ± 3%
4500 ± 2000 cps
Non-Corrosive
in Cured Form
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FlexSeal 1
Please consult with our technical sales team for compliance in your specific area.
This product contains Aromatic Hydrocarbons, Isocyanates and VOC.
SealBoss
90
®
R70 Pump Flush & Cleaner
IMPORTANT PUMP CLEANING INFORMATION
READ AND UNDERSTAND BEFORE USING PUMP. READ AND
UNDERSTAND ALL MANUALS, DATA SHEETS AND MSDS OF ALL
THE PRODUCTS TO BE USED FIRST BEFORE OPERATING ANY
EQUIPMENT. USE SAFTEY GEAR.
SealBoss ® R70 Pump Flush and Cleaner does not have a hazard
class for shipping and is not considered flammable. It offers many
advantages over solvents on the jobsite for health and safety
purposes. SealBoss ® R70 Pump Flush and Cleaner is less
aggressive towards rubber and plastic parts than solvents and is
safer for the pumping equipment. SealBoss ® R70 Pump Flush and
Cleaner non-drying pRoperties work as a lubricant.The maintenance
and cleaning of your equipment is of the utmost importance to provide
for safe workplace conditions.
Pumping epoxy resins and polyurethane injection foam grouts and
resins, is like pumping a liquid glue – the product will eventually set
up and clog the hoses and freeze the mechanical parts of your
machine if you do not clean it out in time.
To rebuild a clogged-up injection machine can be very costly
- or even impossible.
Important: Clean the machine thoroughly and frequently. The materials
used for concrete injection are strong adhesives. Polyurethanes are
water-activated.
Do not pump water with your grout injection pump.
Epoxies often have a short gel-time. Do not leave materials in the
pump.
If in doubt of water residue in pump prior to use, flush first with a
reasonable amount of solvent (not supplied by SeaslBoss). Caution:
Xylol, Toluol, Acetone, M.E.K. are hazardous, combustible, aggressive
towards the environment, equipment, seals and hoses. Omit solvents
if in conflict with regulations on the jobsite. This may compromise the
procedure and we highly recommend to check your equipment prior
to taking it to the jobsite. Now flush with SealBoss ® R70 Pump
Flush and Cleaner. Amount of liquid is determined by the pump
size.
Do not leave material in the pump for an extended time.
Rule of thumb: If you don’t pump for more than twenty minutes purge
the system and clean it.
Take the cleaning process seriously and spend the necessary time.
The larger the pump and its capacity including suction tubes and
pressure line the more time is takes and the more cleaning agent you
need to use.
Any Questions: Call us at 877-932-2293
or 714-662-4445
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Product Data Sheet
- Solvent free, non-flammable
- D.O.T. non-hazardous classified
- Conditions your pump and hoses
Three Step Process:
Wear Safety Gear and Goggles at all times during this
process!
Step One
Purge the system of the injection material used.
Step Two
Flush first with a reasonable amount of solvent (not supplied by
SeaslBoss) to cut remaining material. Caution: Xylol, Toluol, Acetone,
M.E.K. are hazardous, combustible, aggressive towards the
environment, equipment, seals and hoses. Do not leave solvents in the
system as it may deteriorate seal and hoses. Omit solvents if in conflict
with regulations on the jobsite. This may compromise the cleaning
procedure and we highly recommend to repeat the cleaning procedure
in its entirety as soon as the equipment is off the jobsite.
Now use SealBoss ® R70 Pump Flush and Cleaner. Amount of
liquid is determined by the pump size. Discard of the liquid – Do not
re-circulate at this point.
Flushing Tips:
Operate Pump and allow cleaner to flow from the hose. Shut and open
the the hose valve several times while under pressure. This procedure
will aid in removing material built up in the pressure side of the pump
more efficiently.
Step Three
After the majority of grout has been purged from the system use R70
Pump Flush and Cleaner for at least five ! (5) minutes at a higher
pressure setting and re-circulate. Again, open and close the shut-off
valve several times quickly to build up pressure and allow for high
velocity flow of cleaning liquid. Use enough pump flush.
These are guidelines only without any claim of completeness assuming
the use of products supplied by SealBoss ® Corp. Your conditions
may call for modified and even more extensive cleaning efforts.
Discard of all liquids complying with legal requirements. Do
not pollute.
Tip:
Replace worn pump parts and hoses early enough to prevent
accidents. Use only approved replacement parts. Be always
safety conscious.
Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss Corp.: All recommendations, statements and technical data herein are based on tests we believe to be
reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty either expressed or implied. User shall rely on his or her own information and tests
to determine suitability of the product for the intended use and user assumes all risk and liability resulting from his or her use of the product. Nothing contained in any supplied materials relieves the user of the
obligation to read and follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. SealBoss Corp.
warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of the manufacturer which proves to be
defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product.
SealBoss Corp. shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. SealBoss Corp. shall
not be responsible for use of this product in a manner to infringe on any patent or any other intellectual property rights held by others. In addition, no warranty or guarantee is being issued with respect to appearance,
color, fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack
of proper maintenance, acts of nature and / or physical movement of the substrate or structural defects are also excluded from the limited warranty. SealBoss Corp. reserves the right to conduct performance tests
on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage
directly or indirectly resulting from use of or inability to use the product. Recommendations and statements
91 other than those contained in a written agreement signed by an officer of the manufacturer shall not be
binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.
Revised 201504
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R70 Pump Flush & Cleaner
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Product Data Sheet
Like thousands of contractors world wide you will be using
a SealBoss ® quality packer for your injection job. Packers come in
many sizes and shapes. Prices range widely and more expensive is not
always better, plastic may not be as effective as metal and rubber or
vice versa.
There is a reason for our large selection. The injection method
and material properties will determine the hardware. Are your cracks
actively leaking, are they dry, do you use epoxy or do you inject
polyurethane? How much pressure will be used, how do you connect your
grout line?
There are two primary categories of packers available.
Insertable packers (mechanical packers) and surface mounted ports.
Mechanical packers are typically used for polyurethane injection and
high pressure epoxy injection. Since they are not glued to the surface,
they work well in wet areas and with decayed 'problem' concrete.
Mechanical packers come with zerk fittings and button
heads (slide fittings). The zerk type is more commonly used and is less
costly. It easily connects and disconnects and works nicely with medium
to high injection pressures. The button head type can be of advantage
in high volume applications and it offers a superior connection which is
helpful for single operator injection and large applications. Injection
pressure is the keyword. To determine a quality packer it must withstand
high injection pressures without leaking and moving out of it's drill hole.
A snug fit and solid connection are mandatory. Nobody likes packers
to fail at injection pressures of 1000psi and more. Now, realistically
speaking even the best packer may slightly leak at the connection at
extreme pressures. But there is the difference between a drip and a gush.
SealBoss ® premium packers are mostly made of metal
and an expandable rubber sleeve to minimize concrete spalls and packer
blow outs. A medium soft, 'made to stick' rubber that evenly expands
diameter while compressed provides the best grip. Mechanical packers
made of plastic and a plastic sleeves are typically at a disadvantage
at very high pressures, but may suffice at lower pressure, high volume
injection jobs. Keep in mind, a snug and reliable fit is always essential
for the safety of the technician and the key factor for successful
injection work. Do not compromise safety.
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The size of the packer you need depends on the volume to
be pumped, drill depth, injection pressures to be applied as well as
cosmetic and other considerations. Common diameters are 1/4inch,
6mm, 3/8 inch, 8mm, 10mm, 1/2 inch,13mm, 5/8inch, 16mm, and
sometimes 3/4 inch or even larger. (In mining applications for example,
packers can be several feet long and several inches thick) For concrete
injection, typically the 1/2" and 5/8" packer seem to be the best
compromise in strength and size and can be called a standard.
The smaller 3/8" (10mm) types have been gaining in popularity though.
Long versions and extensions are also available. It is good practise to
keep the drill-holes rather smaller than larger when selecting your packer
size.
Design considerations such as location of an anti return
valve, ease of use etc. may be of concern. We generally recommend
mechanical type packers for most jobs. Their design can cope with most
demands found at an injection job and the 'problem rate' is very low - a
packer for all conditions. If high product flow at lower pressures is desired,
the 5/8" button head packers achieve good results. The 3/8 Hammer-In
packer performs at low pressures in excellent concrete. Precise round
drill holes are important for a snug fit. Surface ports are commonly used
for epoxy injection at low injection pressures. They are glued to the
concrete surface. A spread out base with holes is recommended for good
adhesion. The grout line can then be attached with a quick-connect
system. Since most surface ports lack an anti return valve, a seal cap
is provided for use after injection.
SealBoss ® provides unique ports for specialty applications
such as a surface port with a zerk fitting to utilize single component
injection systems for small epoxy and polyurethane jobs, the injection
screw for the SealBoss Inject Tube System 2000 for cold joints and other
specialty packers.
SealBoss ® is a leading supplier of injection packers. We
keep a large inventory of different sizes, shapes, materials and
connections. Our great turnover rate permits us to offer packers at the
most competitive prices possible. Call us and request your free samples.
Get the right packers for your job and save money now!
#1 Packer Source
Packers
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Product Data Sheet
Professional Packer &
Injection Accessories
Packer Info Sheet
Sizes
Code
S-TYPE
1/2" /13mm
x3"(70mm)reg 13-60S
5/8" /16mm
x3"
reg
16-60S
1/2"/13mm
x4"
long
13-115S
1/2"/13mm
x6"
long
13-175S
5/8"/16mm
x4"
long
16-115S
B-TYPE
1/2"/13mm
x3"
13-70B
5/8"/16mm
x3"
16-70B
3/8"/10mm
x55mm
10-60B
5/16"/8mm
x50mm
8-50B
1/4"/6mm
x46mm
6-46B
1/2"/13mm
x4" (100mm)
13-100B
5/8"/16mm
x4" (100mm)
16-100B
1/2"/13mm
x6" (150mm)
13-150B
5/8"/8mm
x6" (150mm)
16-150B
1/2"/13mm
x8" (200mm)
13-200B
5/8"/8mm
x8" (200mm)
16-200B
ZINK-TYPE
1/2"/13mm
x3"
13-70ZI
HW-TYPE
1/2"/13mm
x3"
13-70HW
5/8"/16mm
x3"
16-70HW
3/8""/10mm
x3"
10-70HW
Plastic Button-TYPE
5/8"/16mm
x4"
5/8BPB
Hammer-In Plastic Packers
size: 3/8"/10mm x3" , code: 3/8 Ham/In
13-60S
13-60SB
13-115S
13-175S
16-60S
16-115S
6-46B
8-50B
10-60B
10-100B
13-70B
13-100BB
Surface Epoxy Ports
Tri base, Corner & Drill Hole Hammer-In
13-200B
16-70B
13-70ZI
5/8 PLASTIC
BUTTON
WITH
Button Head/
Slide Coupler
EPOXY
CORNER
SURFACE
PORT
VARIABLE
Zerk Coupler
EPOXY
DRIILL HOLE
HAMMER-IN PORT
COUPLERS
Ask For Our Heavy Duty Drill Bits
PLASTIC SURFACE
PORT WITH ZERK
SealBoss ®
3/8" HAM-IN
EPOXY
SURFACE
PORT
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13-100 AL
SealBoss
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Inject Tube System 2000
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Product Data Sheet
Grout Injection Tube System For Water Tight Cold Joints
INJECT SCREW
TYPE ST
TYPE II
SLEEVE
CHARACTERISTICS
Introduction
- Waterproofing of Cold Joints
- Injection of resin when leakage occurs
or as preventive measure after total curing of the concrete
- Injection of joints in different sections possible
- Easy installation with no damage to the concrete
- Re-Injectable & Double Hose Designs (ST)
- Competitively priced
- Very flexible Tube-System
- Composed of durable materials
- Free of metal
The SealBoss Inject TubeSystem 2000 is an efficient and easy to
install system to create water tight cold joints.
The SealBoss Inject TubeSystem 2000 for sealing cold joints utilizes
the natural tendency of concrete to form cracks. A special tube system
is installed at the joint where leaks are most likely to occur. The system
allows resin injection directly into the joint through a protected porous
tube after completion of the structure. The resin penetrates through
the perforation of the tube and fills the cracks and voids of the cold
joint area thereby sealing the structure.
To be effective, the system must have certain properties. The tube
must be sturdy enough to withstand the high pressure of placed
concrete and it must resist concrete slurry penetration. On the other
hand the injection resin must be able to penetrate the hose at a
moderate injection pressure. The installation and injection process
must be suitable for construction sites.The SealBoss Inject
TubeSystem 2000 is designed to meet these requirements.
Type II
PVC tube with holes, constructed to withstand pressures of freshly
placed concrete. Covered by two woven membranes to protect the
inner tube from the entry of cement particles (filter, membrane one)
and abrasive effects of the concrete aggregates (protector,
membrane two).
Before pouring the new concrete the tube shall be attached to the
existing surface as tight as possible and usually towards the middle
of the future cold joint using suitable clips or by attaching it to the
existing rebars. It is crucial that the hose is tightly fixed in the center
of the joint area so that it can neither move nor lift during the concrete
placement. Six to twelve inches between clips are typically
recommended. The hose must be placed in a manner that it will not
touch the outside surface of the structure at any point. To allow
sufficient injection pressures, the maximum length of injection tube
should not exceed 30 ft.
APPLICATIONS
The SealBoss Inject TubeSystem 2000 is designed for use in
concrete structures which contain joints where a hydrostatic load
on the face of the structure is expected. After injection it reliably
prevents water seepage through concrete joints in structures such
as parking garages, stadiums, subways, tunnels, swimming pools,
water reservoirs, locks, canals, dams, sewage treatment plants,
water tanks and others.
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Type ST
Designed for efficiency, re-injection capability and double layout
capability, the ST Inject Tube is not only our latest design but also
our most affordable solution. This flexible SingleTube (ST) PVC
constructed hose has hundreds of micro slits acting as one way
valves permitting extrusion of resin under injection pressure but
denying entry of water and debry from the outside in. This very simple
but highly effective design does not require an outer membrane.
Since the tube can be flushed after injection and its openings do not
clog with most injection resins it is possible to re-inject the system
in certain conditions. The system is also designed to be installed in
a paired combination if so desired. The ST Inject Tube is simple, highly
effective, extremely price competitive and highly durable.
A well known characteristic of concrete is shrinkage while curing.
Stress caused during this time and temperature changes provoke the
development of small cracks and fissures. Several design and
reinforcement techniques help to control this effect, but cannot control
them completely. Fine cracks of sometimes less than 0.1mm are
inevitable. These cracks are considered normal and generally do not
cause any problems. However, at cold joints, the tendency to form
larger cracks cannot be reduced. Since old and new concrete do not
bond together homogeneously and do not form a monolithic concrete
body, stress cracks concentrate mainly in these areas. They easily
conduct water and may cause severe damage.
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Product Data Sheet
PVC Inject Sleeves shall be bent in a ninety degree angle before exiting
the face of the concrete. The black colored connection piece must be
embedded a minimum of 2" inside concrete face to allow high injection
pressures without any failure to the connection. End piece shall
protrude past concrete face 1" - 3" to allow access for future resin
injection. After stripping forms, PVC Inject Sleeves must remain clearly
visible in order not to complicate or prohibit injection.
Inject Sleeves have to be attached to both ends of the Inject Tube prior
to installation. The Inject Sleeves are solid and cannot be penetrated
by the resin. Two thirds of the sleeves must be poured into the
concrete to allow a successful injection procedure. The Injection
Screws attach to the sleeves prior to injection. For detailed information,
please refer to our product data sheet.
The concrete should set for as long as necessary to allow shrinkage.
Polyurethane grout is then injected by attaching a packer and pumping
grout into the tube. Electrical or hand pumps may be used for the resin
injection. To ensure that the tube is filled, resin shall be pumped until
it emerges from the other end of the hose at the packer, which is then
plugged with a zerk fitting. The resin shall be pumped slowly and
steadily. High pressure forces the resin out of the hose and into the
fine cracks and voids. Injection shall be continued until resin emerges
from the joint. Typically the applied pressure should not exceed 1500
psi. It is recommended to make several injections while the resin is still
workable. The typical working time is 20 minutes at 68 F. The concrete
temperature and presence of water will effect this time. The cured
product will permanently seal against penetrating water.
INJECTION
Inject Screws shall be attached to the Inject sleeves prior to injection.
The quick release zerk coupler allows for easy connection to the
pressure grout line. The injection with polyurethane grout shall be done
after the concrete is cured and all the cold joints are set. Injection
pressures may range between 200 to 1500 psi.
In case of water infiltration into the tube it might be useful to leave the
distant end open for drainage purposes. Grout shall be injected under
low pressure until it leaks out from the distant end of the tube thereby
replacing the water. Immediately the opening should be closed with an
Inject Screw and the injection process should continue. It is desired to
see material penetrating from the cold joint as the injecting process
progresses. Continues penetration of material from the injection end of
the tube to the far end is a good indicator for complete injection but will
not always be achieved. Reason may be extremely tight sections in the
cold joint or sections of materials adhesion where resins cannot
penetrate. In any case material consumption and injection pressures
should be closely monitored as an indicator for material flow, injection
progress and injection success.
When used appropriately, the SealBoss Inject TubeSystem 2000
is the most convenient and effective way to seal construction joints.
The non-invasive application through the pre-installed system
minimizes the risk of damage. Compared to the injection method
through mechanical packers that have to be installed by drilling holes
into the concrete, the System reduces the amount of labor and material
drastically.
Some Inject Tubes may be re-injected under certain limited conditions.
Please contact our technical support staff for further informaion.
The material to be injected can be of foaming and non-foaming nature.
Foaming materials should not foam too fast to allow for full penetration
through the tube and cold joint. The amount of accelerator added should
be determined prior to any injection attempts. Most cold joints show
minimal seepage and a fast setting foam may not be advised! Good
results have also been achieved with non-foaming flexible LV-Resins.
ASSEMBLY
Cut the Inject Tube to required length (maximum 30 feet). In order to
prepare the tube for resin injection at a later date, each section must
have one PVC Inject Sleeve attached to each end. PVC Inject Sleeves
are installed by pulling the end with the larger diameter as far as possible
over each end of the Inject Tube. Inject Screws with zerk fittings can
be attached to the sleeves now or at a later time prior to injection by
screwing them clockwise into the sleeve opening. Proper length of tube
is now ready for installation.
Consumption of injection grout is determined by two factors. One:
product consumtion to fill the tube. This amount is very low at a rate
of approximately one quart of material per 150 feet of tube. Two:
Consumption to seal cold joint / joint. Thickness of the structure and joint
width determine the amount of product needed. Alltogether the total
consumption of product in inject tube injection is similar to grout use by
injection with packers.
INSTALLATION
The Inject Tube, with the adapted end sleeves, is to be fastened directly
to the concrete surface or to existing rebar in a fashion that the tube
has continuous contact with the surface. Sweep concrete to remove
any material that may interfere with direct contact between the Tube
and the surface. Position the Tube as required and use clips or rebar
and wire to keep the Tube in place. Clips may be nailed or glued with
epoxy a maximum of 12" apart or as necessary to maintain consistent
contact of the Tube with the concrete. Tension on the Tube must be
sufficient as not to allow Tube to shift during concrete pour. Note:
Continuous contact between Inject Tube and surface is essential for
the system to work. Thorough preparation is the key to successful
results.
Please do not hesitate to call your SealBoss technical support line for
help with the choice of the right material or any questions you might have
with he installation of the Inject Tube System.
SealBoss ®
If continuous lengths of cold joint are in excess of 30 feet (10 meters),
two or more sections of Inject Tube have to be installed. Adjacent 2000
Inject Tube segments shall overlap 12 inches in tight contact to ensure
continuous resin injection.
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Product Data Sheet
Part 1: General
1.01 Scope
Under this section the Contractor shall furnish and
install permeable grout tubes where required to prevent
leakage through construction joint.
personnel. It is the responsibility of the contractor to provide
appropriate protective measures to insure that chemicals or
foam produced by said chemicals are under the control of the
contractor at all times. Plastic or metal mixing tanks shall be
used. Tanks of concrete or wood should not be used.
1.02 Work Included
Cleaning concrete surface.
Installation of permeable grout tubes.
Injection of permeable grout tubes with sealing materials.
d. PUMPS
Hand operated, air driven, electrical positive displacement
and airless pumps can be used. Pressures of 500 to 1500 psi
may be adequate.
1.03 Product Data
Submit product data in accordance with Section 03151.
Comply with instructions for storage, shelf life and handling.
Part 3: Execution
The permeable grout tubes are required at all formed joints
in concrete walls and slabs which separate habitable spaces,
machinery and equipment areas from ground water or from
water filled tanks, basins, flumes, manholes, etc. It shall also
be placed in vertical joints in tank walls and in other joints as
shown on the drawings.
Part 2: Products
2.01 Permeable Grout Tubes
Shall be composed of a perforated inner PVC tube, inner filter
membrane and an outer protective synthetic membrane or a
precision pre-cut PVC tube . The tube shall be permeable for
the injected sealing materials and impermeable for cement
particles. The tubes shall be equal to Injet Tube System 2000
by SealBoss Corp.
All materials shall be delivered to the site in undamaged,
unopened containers bearing the original labels.
3.01 Preparation
Clean concrete surface of dirt, laitance, corrosion, or other
contamination prior to installation of the tubes to insure direct
contact of tube with concrete surface.
3.02 Installation of Permeable Grout Tube
Tube shall be wired to reinforcing steel on concrete surface
(approx. each 10-12 inches).
2.02 The Sealing Materials
a. GENERAL
The sealing materials shall be an MDI based, solvent-free,
hydrophobic polyurethane grout with accelerator system. All
materials shall be delivered to the site in undamaged,
unopened containers bearing the manufacturer's original
labels.
The PVC tube endings will be bent so that they will protrude
through or under the form.
Each end of the tube shall cross the next one so that there will
be no default in the injected zone.
b. POLYURETHANE GROUT AND ACCELERATOR
The polyurethane grout shall have the ability to react with water
and to expand in volume. The accelerator shall be able to
control the reaction time from one minute to one hour. After
reaction, the polyurethane grout shall form a flexible closed cell
polyurethane foam.
3.03 Injection of Sealing Materials
After the concrete has cured for _xx_ days the grout tubes shall
be injected with a sealing material to fill cold joint and
honeycombs.
Start injection at one end of the grout tube. As soon as sealing
material appears at other end, close this other end with inject
screw and increase pump pressure. Stop injection when
sealing material percolates out of cold joint. Patch injection
ports with cementitious mortar.
c. MIXING AND HANDLING
Mixing and handling of the chemical grout and the accelerator,
which are non-toxic and non-hazardous under normal
conditions, shall be in accordance with the recommendations
of the manufacturer and all applicable safety codes and shall
be performed in such a manner as to minimize hazard to
directly or indirectly resulting from use of or inability to use the product. Recommendations and statements other than those contained in a written agreement signed by an officer of the manufacturer shall not be
binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.
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Product Data Sheet
Pumps
Dispensers, Injection Machines
SealBoss ®
A dedicated two component epoxy pump is
recommended for larger jobs. The injection machine will provide
an accurate mix ratio and the components are kept separately
until thoroughly mixed in the static mixer thus allowing the
contractor to focus on the injection rather than on mixing
procedures and pot life. Due to the nature of the epoxy resin and
the injection techniques, injection pressures are usually lower
than those for polyurethane injection. 300 psi or less might be
sufficient, but it doesn't hurt if the pump offers a little more
“power”, especially if the material is of higher viscosity, in colder
climates and if long pressure lines are necessary.
And there are alternatives. The 4000 Epoxy
Cartridge System and Polyurethane Cartridge System offer
amazing capabilities without investing in expensive equipment.
The size and frequency of injection jobs and the
conditions on the job site should determine which pump to
select. Initial cost is not always an accurate indicator of total
expenses. Where hand operated systems may do the job just
fine, electric or pneumatic equipment may pay for itself by
reducing the time and labor costs dramtically.
Accessories such as packers, ports, grout lines and
valves are just as important as the pumps. The right combination
of pumps, accessories and grouts, results in an "Injection
System" which enables the contractor to do his job in a
professional, efficient, successful and profitable manner.
SealBoss ® is dedicated to supply you with the best professional
and job approved injection equipment and materials. Not just
the chemicals, not just the equipment, but complete proven and
innovative injection systems.
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Pumps, Dispensers, Injection Machines
SealBoss ® supplies a wide variety of professional
injection pumps and equipment to match the injection product
properties, the application and the budget of the applicator.
The choice of the right pump for the injection resins
or grouts to be used is an important factor that may determine
if a job will be accomplished successfully and if it will be
finished within the given deadlines.
Essentially we identify three categories of pumps.
Single component pumps for most hydrophobic polyurethanes,
fixed ratio two component pumps for epoxy injection, and multiratio pumps for hydrophilic polyurethanes.
Single component pumps are characterized by a
one piston or diaphragm operation, capable of pumping one
material at a time. Hydrophobic polyurethanes like 1510
Water-Stop-Foam, 1570 Flexible Water-Stop-Foam and 1400
Line LV-Resins can be pumped with single component
equipment. The moisture in the area to be injected will induce
reaction of the material. Pumps for polyurethane injection
should be capable of creating at least 1500 psi, since injection
into fine cracks sometimes requires very high initial pressures
in order to achieve sufficient penetration.
Some hydrophilic polyurethanes and gels require a
high ratio system able to pump two components of grout or
grout and water at 1:10 for example. Due to the short pot life,
premixing of the components with water is not possible. Acrylate
Gels should be injected with a high ratio stainless steel
components machine only. FlexGel2 hydrophilic gel can be
pumped either with single or high ratio equipment depending
on the application.
Two component pumps with a fixed ratio such as
2:1 or 1:1 are generally used for epoxy injection resins such as
4040 LV-Epoxy and related products. Some epoxy jobs can be
done with a single component pump (watch the pot life closely).
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Product Data Sheet
Professional, Two-Component
Joint Sealer Machines
Epoxy, Polyurea, Polyurethane Joint Filler
and Sealer Products, SealBoss ® QuickFix
JointMaster Pro2 & Pro2 XL
Inside and Outside Applications
- Warehouses
- Parking Structures
- Driveways
- Control Joints And More
Superior SealBoss Design V 2.0
- Epoxy, Polyurea & Polyurethane Products
- Fast Material Delivery
- Enclosed
Many Options
- Increased Volume With XL Version
- Manifold Cleaning Option
- Heater Band Option
- Battery & Generator Powered Option
- 110 Volt & 220 Volt Options For International Markets
SealBoss ® JointMaster Pro2 TM
SealBoss ® QuickFix Polyurea Joint Filler Application
Advanced Design Features
-
Ask About Product And Pump Combination Offers
Please contact a SealBoss ® representative for detailed information
and to confirm that your product is suitable for use with this machine.
Specific product data sheet and MSDS of product to be intended for
use will help you to determine the suitability.
Due to the nature of a dispensing machine like the JointMaster Pro1
and Pro2, user shall rely on his or her own information and tests to
determine suitability of the product for the intended use and user
assumes all risk and liability resulting from his or her use of the product.
Nothing contained in any materials supplied or distributed by SealBoss
® Corp. relieves the user of the obligation to read and follow the
warnings and instruction for each SealBoss ® Corp. product as set
forth in the current Technical Data Sheet, product label and Material
Safety Data Sheet prior to product use. SealBoss ® Corp. warrants
its products to be free of manufacturing defects. Seller’s and
manufacturer’s sole responsibility shall be to replace that portion of
the product of the manufacturer which proves to be defective.
-
Pumps Many Epoxies, Polyurethanes
& Polyureas
Very Affordable And Reliable
Rugged Construction And Easy To Use
Volume Adjustable Dispenser
Extra Lightweight Aluminum Dispenser
Stainless Steel Tanks
Gear Driven For Easy Ratio Changes
Compact And Lightweight Unit
Unit Mounted On Smooth Ride Coasters
Complete Set With Hoses And Applicator
Easy To Clean
Heater Bands Optional
Battery / Inverter Use Optional
JointMaster Pro Applicator With Speed Control Unit
JointMaster Pro Heater Band Option
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SealBoss ® JointMaster Pro2 XL
TM
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There are no other warranties by SealBoss ® Corp. of any nature
whatsoever expressed or implied, including any warranty of
merchantability or fitness for a particular purpose in connection with
this product. SealBoss ® Corp. specifically does not take back or
restock any used equipment. SealBoss ® Corp. does not apply
credit for used equipment.
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Product Data Sheet
Professional, Two-Component
Joint Sealer Machines
Epoxy, Polyurea, Polyurethane Joint Filler
and Sealer Products, SealBoss ® QuickFix
JointMaster Pro2
SealBoss QuickFix Joint Filler
& Spall Repair Line
JointMaster Pro2 & Pro 2 XL
Ask For SealBoss ® Quality Parts
Specifications JointMaster Pro2 & Pro2 XL
Motor:
1/2HP DC Gear motor w/separate heat sink,
RPM: 0 - 135, Volts: 90, Torque: 210Lbs.in.,
Amps: 5
Pumps:
Cast iron internal rotary gear pumps w/steel
fitted rotor gear
Power:
110 Volt & 220 Volt Versions
Wheels:
quality gray cushion wheels with brakes
Dispensing Unit:
Extended lightweight handle with a dual port
manifold, on/off switch,speed control knob
Viscosity:
50 – 5000 cps, (viscosity alone is NOT the
only factor to determine suitability and
compatibility)
Flow Rate:
Up to 1 gallons per minute
Ratios:
1:1 OR 2:1 ratio as ordered.
Weight:
170 lbs. dry 220lbs w/ Battery Pack Option
Dimensios:
Height: 38”, Width: 27”, Length: 28”
Tanks:
JM PRO 2
5 gallon, stainless steel w/lids
JM PRO2 XL
7 gallon, stainless steel w/lids
Hoses:
3/8” x 14.5’ Nylon braided hoses, sleeved
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obligation to read and follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. SealBoss
Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of the manufacturer which proves
to be defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this
product. SealBoss Corp. shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or implied. SealBoss Corp.
shall not be responsible for use of this product in a manner to infringe on any patent or any other intellectual property rights held by others. In addition, no warranty or guarantee is being issued with respect to
appearance, color, fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect
and lack of proper maintenance, acts of nature and / or physical movement of the substrate or structural defects are also excluded from the limited warranty. SealBoss Corp. reserves the right to conduct performance
tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator. Neither seller nor manufacturer shall be liable to the buyer or any third person for any injury, loss or
damage directly or indirectly resulting from use of or inability to use the product. Recommendations and statements other than those contained in a written agreement signed by an officer of the manufacturer shall
not be binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.
102
Revised 201309
SealBoss ® JointMaster Pro2
At The Jobsite
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P2002 Injection Pump
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Product Data Sheet
Compact Design
Electric High Pressure Injection Pump
- Easy To Use
- Easy To Cean
- Easy To Maintain
- Modular, Compact & Sturdy Design
- Single Component
- Electric Drill Operated
- Heavy Duty For Daily Use
- Pressure Gauge, Hose Set, Hopper Included
- Recommended For Beginners & Injection Pros
- > 5000 PSI Injection Pressure Possible
The SealBoss ® P2002 Pump features a very compact design
with integrated stand.
International Orders: Special order Metabo drill 220V (lead
time and cost subject to availability at time of order) or voltage
converter available on request. Please consult with your
SealBoss Technician.
This extremely lightweight and powerful injection pump can
be used for most of the SealBoss ® polyurethane and epoxy
injection line products with viscosities between 10 and 1000
cps. Call your SealBoss ® technician for details. Suitable for
mid-size jobs and daily use this is the perfect machine for
waterproofing contractors performing commercial work and
residential injection. With this pump it is a snap to get in and
out of basements and confined areas as found on many job
sites.
Contact your SealBoss Technician to confirm that your product
is suitable for use with this machine.
This pump is of professional grade quality for every day use.
The output and pressure are exceptional for a machine of this
size. The modular design keeps maintenance cost low and
allows for easy cleaning.
: > 5000 psi
: ~ 1 quart/min / 1l/min
:
8.5 lbs
: 50-800cps
Recommended drill: Metabo, call for specifications
Hose set included.
Electric Drill & packers sold separately
Parts can be replaced by the savvy contractor to keep downtime
at an absolute minimum.
SealBoss ®
This pump is powered by a Metabo electric drill which is sold
separately by SealBoss ®. The drill offers a variable speed
adjustment to adjust material volume and pressure.
North America: Standard Metabo drill 110V sold separately.
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Technical Data:
Max. pressure
Flowrate
Weight
Typical Product
Viscosity
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Product Data Sheet
Compact Design
Contents
1. P2002 Injection Pump.
2. Metabo Electric Drill is optional, 110V or 220V (Special Order)
3. Wrench Set
5. Pressure Hose Set With Coupler
READ CAREFULLY BEFORE USING YOUR P2002 INJECTION MACHINE
General Information:
Your pump has been tested during a trial run and pressure test to ensure highest quality control. You might find some residue of hydraulic oil in
the system and some residue in the packaging. This is normal and does not impair operation.
Getting Started:
The pump is delivered ready for operation.
The drill is sold separately and might not be part of the package if not specifically ordered.
Proceed as follows: Screw the pressure hose into front of the pump and tighten firmly. Introduce the electronic drill to the drill holding device. Then
tighten the clamping ring (Snug, but not excessively).
! Use CLOCKWISE Rotation Setting On Drill only!
! Never pump water! Do not run the pump dry!
Your Pump is now ready for operation!
! Caution! This Pump may create very high injection pressures in excess of 6000 psi. Extremely high pressures can cause damage
to attached hoses, valves etc. and can also cause damage in the structure to be injected. Sudden ruptures or leaks in the delivery
systems may be hazardous to your health and can cause injury or death. Make sure that the pump and attached hoses and fittings
are connected tightly and are in as new condition at any given time during operation.
The equipment is designed for professional use only. Please observe caution at any time when operating this machine to avoid
serious injuries.
Operation:
Use the Metabo drill as supplied by us for best results. Do NOT use Drill in Hammer - Drill setting (if applicable). Use a very low speed to start the
pumping process. If you are not experienced with this kind of injection pump, we suggest that you perform tests with hydraulic oil or resin without
added hardener, to get used to handling of the machine. Once the desired working pressure is obtained, set the dial switch of the electronic drill
so that this pressure will not be exceeded. In regular injection procedures your injection pressure should be well below the 400 bar mark. Please
follow the instructions of the resin supplier carefully. Make sure that no foreign particles will enter the pump with the resin. This will help to prolong
the service life of your pump.
Maintenance:
Immediately after use, clean the pump with SealBoss R70 Pump Flush. This product is not harmful to seals and hoses and may be left in the system
as lubrication. Solvents should only be used briefly for the initial flush to cut thicker residue - Follow all safety guidelines. Do not leave solvent in
the system as it is caustic towards seals and hoses. Fill up the resin tank (2), clean the inner walls, and pump cleaner out. Repeat this several
times.
Safety Instruction:
• Protection while working
• Follow product data sheets and MSDS; wear protective goggles and protective gloves.
Remove the 3 allen screws from the front of the gauge seat.
Note the order of ball/spring when removing the gauge seat for reassembly. Ball faces piston.
2)
Clean ball/spring chamber – confirm no PU build up
3)
Remove 4 allen screws on front plate of the pump (front plate also seats the hopper threading)
4)
Note the length of screws removed from the face plate – 2 are long, and 2 are shorter.
5)
Remove set screw from side of the front plate to release the piston (the entire front plate can now be pulled off
6)
Loosen the brass locking nut at the base of the piston shaft
7)
Unscrew piston from the pump. The entire piston assembly can now be removed
8)
Screw / attach the new piston kit (be sure to set piston depth at 1.5 threads showing
Accuracy of piston depth is very important!
9)
Tighten brass locking nut once again
10) Be sure to orient piston assembly to have material flow chamber facing the hopper and recessed hole for set screw
facing the correct side.
11) Reassemble the front plate, allen screws, and ball/spring assembly
12) Pressure test the pump with R70 pump flush prior to filling with PU
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1)
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Product Data Sheet
Compact Design
Parts List
1 IMPACT DRILL
2 PITMAN SHAFT
3 "U" CLAMP
4 SLEEVES
5 #6000 BEARING
6 PINION
7 BEARING
8 HUBCAP
9 "C' TYPE SNAP
10 LATERAL HOUSING
11 BODY
12 BEARING
13 GEARS
14 BEARING
15 PIN
16 ECCENTRIC SHAFT
17 "C"TYPE SNAP RING
18 JUNCTION PANEL SHAFT
19 GUIDE BAR
20. "C" TYPE SNAP RING
21 JUNCTION PANEL
22 #608 BEARING
23 #6000 BEARING
24 "C" TYPE SNAP RING
25 LOWER HOUSING
26 LEGS
27 SOCKET SCREW M5 x 25MM
28 HANDLE BAR
29 SOCKET SCREW M5x 12MM
30 SOCKET SCREW M5 x 25MM
31 CLAMPING BAR
32 5/16" UNC NUT
33 BUSH
34 SHANK NUT
35 PISTON SHANK
36 PRESSURE SLEEN NUT
37 METAL LID
38 FILTER BOWL
39 PLASTIC CONTAINER
40 ADAPTER
41 BUSH BLOCK
42 SOCKET SCREW M5 x 25 MM
43 CLAMPING BAR
44 O. RING
45 PRESSURE FEED BODY
46 BRASS PACKING
47 STEEL BALL
48 SPRING
49 PRESSURE SLEEVES
50 NUT
51 COMPRESS SCREW
52 PRESSURE GAUGE
53 DIAPHRAGM PRESSURE GAUGE SEAT
54 HIGH PRESSURE HOSE
55 AIR VALVE
56 BEND SPOUT
57 COUPLER
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Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss
Corp.: All recommendations, statements and technical data herein are based on tests we believe to be
reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be
construed as a warranty either expressed or implied. User shall rely on his or her own information and tests
to determine suitability of the product for the intended use and user assumes all risk and liability resulting
from his or her use of the product. Nothing contained in any supplied materials relieves the user of the
obligation to read and follow the warnings and instruction for each product as set forth in the current
Technical Data Sheet, product label and Material Safety Data Sheet prior to product use. SealBoss Corp.
warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s
sole responsibility shall be to replace that portion of the product of the manufacturer which proves to be
defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or implied,
including any warranty of merchantability or fitness for a particular purpose in connection with this product.
SealBoss Corp. shall not be liable for damages of any sort, including remote or consequential damages
resulting from any claimed breach of any warranty whether expressed or implied. SealBoss Corp. shall not
be responsible for use of this product in a manner to infringe on any patent or any other intellectual property
rights held by others. In addition, no warranty or guarantee is being issued with respect to appearance, color,
fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear
and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper
maintenance, acts of nature and / or physical movement of the substrate or structural defects are also
excluded from the limited warranty. SealBoss Corp. reserves the right to conduct performance tests on any
material claimed to be defective prior to any repairs by owner, general contractor, or applicator. Neither seller
nor manufacturer shall be liable to the buyer or any third person for any injury, loss or damage directly or
indirectly resulting from use of or inability to use the product. Recommendations and statements other than
those contained in a written agreement signed by an officer of the manufacturer shall not be binding upon the
manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without
notice.
Revised 201407
105
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Product Data Sheet
Bestselling Epoxy Machine
SealBoss ®
PA 3000 Epoxy Injection Pump
Two Component, Pneumatic
Epoxy Injection Maschine
Advanced Design Features
-
Complete Set Including Hoses And Applicator
800 PSI
2:1 or 1:1 Mix Ratios
3" Air Cylinder
Positive Displacement Piston
Pressure Lines Included
Compact and Lightweight
Rugged Construction
Very Affordable
Easy To Use / Clean
Reliable, Proven Design
The SealBoss ® PA 3000 Epoxy Injection Machine
combines high quality with a very competitive price.
sets new standards for performance and features.
The machine is furnished with male hose adapters and pushin tube connectors for the pneumatic lines. Hoses are available
in a variety of sizes. We also supply surface ports in several sizes
and split sets for multi port injection. Please refer to our data
sheet on Multiple Port Injection System for further information.
has been refined and improved over many years for highest
reliability and daily use. The pump features a three inch air
cylinder for pressures up to 800 psi. The higher injection
pressures allow for better performance with thicker resins and
with all materials at lower temperatures.
The tanks are unitized and mounted on four easy roll caster
wheels with breaks. The machine is very mobile. The pump is
available in 2:1 or 1:1 mixing ratio versions. With purchase of a
separate piston/cylinder unit mixing ratios can be easily
interchanged.
Metering Pump Specifications
Standard Ratios
1:1 or 2:1
Material Flow Rate
Approx. 0.4 GPM
Dimensions
14" x 22" x 29" high
Weight
60lb.
Tank Capacities
3 1/3 gal ea.
Material Viscosity
Pourable, 10-1000cps
Outlet Pressure
15 - 800 psi
Air Requirements
1CFM 40 -120psi
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PA 3000 Epoxy Injection Pump
This complete package includes material
reservoirs, the applicator with static mixer
and a 20' set of high pressure hoses.
SealBoss ®
is suitable for the two component SealBoss ® epoxy injection line
products and polyurethane resins and related products with
viscosities between 10 and 1000 cps. Contact your SealBoss ®
Technician to confirm that your product is suitable for use with this
machine.
SealBoss
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®
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Product Data Sheet
Epoxy Injection Multiple Port System
Applicator with Static-Mixer
& Split-Set (optional)
The SealBoss ® Epoxy Injection Multiple Port System
has been developed to work with our epoxy injection equipment.
It is a combination of 1/4" high pressure tube, T-pieces, quick connectors
and valves to allow for economical injection of several epoxy injection
ports at the same time.
The system is attached at the tip of the static mixer and it will carry mixed
material. Each part of the system can be replaced separately.
Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss Corp.: All recommendations, statements and technical data herein are based on tests we believe
to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed as a warranty either expressed or implied. User shall rely on his or her own information
and tests to determine suitability of the product for the intended use and user assumes all risk and liability resulting from his or her use of the product. Nothing contained in any supplied materials relieves
the user of the obligation to read and follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior to product use.
SealBoss Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall be to replace that portion of the product of the manufacturer
which proves to be defective. There are no other warranties by SealBoss Corp. of any nature whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose
in connection with this product. SealBoss Corp. shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed
or implied. SealBoss Corp. shall not be responsible for use of this product in a manner to infringe on any patent or any other intellectual property rights held by others. In addition, no warranty or guarantee
is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, UV damage, excessive temperature exposure, normal wear and tear or improper application by the applicator.
Damage caused by abuse, neglect and lack of proper maintenance, acts of nature and / or physical movement of the substrate or structural defects are also excluded from the limited warranty. SealBoss
Corp. reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator. Neither seller nor manufacturer shall be liable
to the buyer or any third person for any injury, loss or damage directly or indirectly resulting from use of or inability to use the product. Recommendations and statements other than those contained in a written
agreement signed by an officer of the manufacturer shall not be binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.
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SealBoss ®
Epoxy Surface Port
Epoxy Injection Multiple Port System
The valve at the end of each line can be shut off before attaching and
detaching to the injection port. The pump may constantly run while
moving the grout lines from port to port thereby allowing for an almost
continuous injection process without unnecessary delays.
SealBoss
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®
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Product Data Sheet
P3003-2C Two Component Injection Pump - Manual
- Very affordable two component pump system
- Coverts to 1:1 and 2:1 ratios
- Can be used as 1 Component System
- Compact & Sturdy Design
- Heavy duty for daily use
- Lightweight
- > 5000 PSI
- Easy to use, clean & maintain
- Pressure gauges
- Hoppers included
- Hose Sets (mechanical packer version / static mixer
version) sold separately
The SealBoss ® P3003-2C Two Component Injection Pump
features a compact and sturdy design with integrated hoppers
and stand.
This pump is of professional grade quality for every day use.
The output and pressure are exceptional for a machine of this
size. The modular design keeps maintenance cost low and
allows for easy cleaning.
Set-up as shown for
use with
mechanical packers
This pump is powered by an electric drill which is sold separately
by SealBoss ®. The drill offers a variable speed adjustment to
adjust material volume and pressure.
Contact your SealBoss Technician to confirm that your product
can is suitable for use with this machine.
The pump can be used with our line of injection packers and
ports.
Special SealBoss ® applicators are available for polyurethane
/ mechanical packer and epoxy / two-component surface port
injection can be ordered separately. Ask your SealBoss ®
North America: Standard variable speed electric drill 110V sold
separately.
Technical Data:
Mix Ratio
Max. pressure
Flowrate
Weight
: 1:1
: > 5000 psi
: 30ml to 1000ml per min (1 quart/min)
: 12 kg / 27 lbs
Electric Drill, adaptors/fittings and packers sold separately.
Please ask your SealBoss ® technician for suitable
injection grouts. Viscosity range 10-1000 cps.
1:1 and 2:2 mix ratios with exchange of piston
International Orders: Special order variable speed electric drill
220V (lead time and cost subject to availability at time of order)
or voltage converter available on request. Please consult with
your SealBoss ® Technician.
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SealBoss ®
Suitable for mid-size jobs and daily use this is the perfect
machine for epoxy and waterproofing contractors performing
commercial work and residential injection. With this pump it
is a snap to get in and out of basements and confined areas
as found on many job sites.
This lightweight and powerful injection pump can be used for
dual component epoxy and/or polyurethane injection resin
with viscosities between 10 and 1000 cps. Call your SealBoss
® technician for details. Please specify 2:1 or 1:1 ratio.
Conversion cylinders sold separately.
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Product Data Sheet
Contents
1. P3003-2C Injection Pump.
2. Electric Drill is optional, 110V or 220V (Special Order)
3. Wrench Set
5. Pressure Hose Set With Coupler
READ CAREFULLY BEFORE USING YOUR P3003-2C INJECTION
MACHINE
General Information:
Your pump has been tested during a trial run and pressure test to ensure
highest quality control. You might find some residue of hydraulic oil in the
system and some residue in the packaging. This is normal and does not
impair operation.
Getting Started:
The pump is delivered ready for operation.
The drill is sold separately and might not be part of the package if not
specifically ordered.
Proceed as follows: Screw the pressure hose into front of the pump and
tighten firmly. Introduce the electronic drill to the drill holding device. Then
tighten the clamping ring (Snug, but not excessively).
! Use CLOCKWISE Rotation Setting On Drill only! Never pump
water! Do not run the pump dry! Your Pump is now ready for
operation ! Caution!
This Pump may create very high injection pressures in excess
of 6000 psi. Extremely high pressures can cause damage to
attached hoses, valves etc. and can also cause damage in the
structure to be injected. Sudden ruptures or leaks in the
delivery systems may be hazardous to your health and can
cause injury or death. Make sure that the pump and attached
hoses and fittings are connected tightly and are in as new
condition at any given time during operation.
The equipment is designed for professional use only. Please
observe caution at any time when operating this machine to
avoid serious injuries.
Operation:
Use the electric drill as supplied by us for best results. Do NOT use Drill
in Hammer - Drill setting (if applicable). Use a very low speed to start the
pumping process. If you are not experienced with this kind of injection
pump, we suggest that you perform tests with hydraulic oil or resin
without added hardener, to get used to handling of the machine. Once
the desired working pressure is obtained, set the dial switch of the
electronic drill so that this pressure will not be exceeded. In regular
injection procedures your injection pressure should be well below the
400 bar mark. Please follow the instructions of the resin supplier
carefully. Make sure that no foreign particles will enter the pump with the
resin. This will help to prolong the service life of your pump.
Maintenance:
Immediately after use, clean the pump with SealBoss R70 Pump Flush.
This product is not harmful to seals and hoses and may be left in the
system as lubrication. Solvents should only be used briefly for the initial
flush to cut thicker residue - Follow all safety guidelines. Do not leave
solvent in the system as it is caustic towards seals and hoses. Fill up
the resin tank (2), clean the inner walls, and pump cleaner out. Repeat
this several times.
Safety Instruction:
• Protection while working
• Follow product data sheets and MSDS; wear protective goggles and
protective gloves.
User Guide:
1. Operate the pump on a flat surface with the hoppers securely
mounted on the pump assembly.
2. Fill A and B side hoppers with chemical resin. Be sure to use correct
pistons for 2:1 and 1:1 materials.
3. Open the hose valves, and cls the recirculation valve to the B side
hopper.
4. Confirm adequate flow from both A&B side valves followed by
connection of hose set.
5. Connect the hose assembly to the packer or surface port for
polyurethane and epoxy injections respectively.
6. Be sure to set variable speed switch on low setting for epoxy injection
applications. Ther piston speed will decrease as the pressure is
lowered.
7. Fully penetrate cracks until material is observed coming through the
face of the crack with adequate travel.
8. When injection work is ceased for an extended period of time, activate
the recirculation feature on the B side and purge applicator assembly
until only A side material is flowing.
9. When completely finished injecting, purge both lines using SealBoss
R70 pump flush followed by a thin motor oil for lubrication purposes.
Features:
1. 1/2 weight compared to existing injection pumps
2. Sophisticated exterior design (Anodized surface process)
3. Generates less mechanical vibrations and noises (6) ball bearings
minimizing mechanical vibrations and noises - 1 ball bearing fitting
existing injection pumps
4. The high pressure with the maximum of 5,000psi from the electric drill
(Single non-transmission type) enables the water-stop agent to reach
and patch undetected cracks. (Excessive pumping may cause disruption
of the high-pressure hose.)
*The 2-liter injection bottle provides larger storage room. Easy
removal of urethane water-stop agent being made of polypropylene
The thick exterior wall of the tank prevents damages when removing
foaming urethane.
5. You can shut the lid of the injection bottle during work to
prevents residues on top of the bottle
6. Key components of the equipment are precise products. (Excluding
high-pressure hose, ball bearing, packing, piston rod)
Troubleshooting:
1. When the output pressure has remarkably dropped, it may have
resulted from the inflow of chemical to the joint part of the spring and
the ball. (Especially when cleaning has not been followed after injection)
2. Hold the pressure gauge and turn to the left direction to eject the ball
and spring. Clean the ball and the spring sufficiently for the next use.
Revised 201206
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SealBoss ®
®
SealBoss
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-
®
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Product Data Sheet
Professional Grade
Electric Piston Pump
Injection System
IP495 Injection Pump
Pressure Controled
Pressure Preadjust Knob
Automatic Shut-Off
Single Component
3000 PSI, 210 BAR
Piston System
Suction Tube
Mounted on Stand
Reliable, Easy to Use, Easy to Clean
Connects to a Wide Range of Packers
Works with Many Materials
Ask for our "Starter Kit" Option
Customized and modified by SealBoss ®, this lightweight and powerful
injection pump can be used for most of the SealBoss ® polyurethane
and epoxy injection line products with viscosities between 10 and 800
cps. Call your SealBoss ® technician for details.
This stand mounted piston pump system features suction tube material
pick-up and will connect to the separately sold SealBoss ® high
pressure hose set including shut-off valve and coupler for safe and easy
connection to our packer system.
Equipped with pressure gauge and a large control button for injection
pressure adjustments, the pump automatically shuts-off when the
desired pressure is reached and restarts pumping when the pressure
drops. This feature speeds up the injection process, keeps noise levels
at a minimum and prolongs the life of the motor and mechanical parts.
Recommended use: Small to large injection jobs, frequent injection
jobs.
:
:
Displacement Pump
:3000 psi
:34 lbs, 15.4kg
:0.75HP DC Motor, 120VAC, 60HZ, 15A
~0.5gpm, ~1.9l/min
~330ft (100m)
Hose extension with valve
and packers sold
separately
directly or indirectly resulting from use of or inability to use the product. Recommendations and statements other than those contained in a written agreement signed by an officer of the manufacturer shall not be
binding upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties110
of products without notice.
Revised 201206
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IP495 Injection Pump
:
SealBoss ®
Technical Data:
System
Max. Pressure
Weight
Power
Delivery
Max Hose Length
SealBoss
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HP100 Hand Pump
- Every Day Use
- Lightweight
- Injection Pressure > 1500 PSI
- Easy to use, clean & maintain
for long term use
- Single component
- Pressure gauge
- Mounted on stand, draws material from
container or bucket
- Compatible with most SealBoss
injection grouts including epoxy resins,
packers and couplers
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Product Data Sheet
Reliable, Professional Grade
Injection Hand Pump
The SealBoss ® HP100 Pump is a powerful and versatile
injection hand pump for the complete line of our injection
grouts.
Suitable for smaller jobs and as an inexpensive back-up
system. Very reliable and easy to maintain.
Pump includes stand & pressure gauge. Pressure hose,
shut-off valve and zerk coupler tip sold separately. Just place
premixed resin next to pump or underneath and point suction
tube into grout container. Piston can be pulled out for effective
cleaning. Features a very compact design with integrated
stand.
This injection pump can be used for most of the SealBoss ®
polyurethane and epoxy injection line products with viscosities
between 10 and 1000 cps. Contact your SealBoss ® technician
to confirm that your product is suitable for use with this
machine.
Technical Data:
Max. pressure
: >1500 psi
Weight
:
25 lbs
Single component
steel ball valve, one o-ring.
- Pump Lever
- Short Lever
- Piston
- Piston O-Ring
- Housing
- Gauge Connector
- Spring (2)
- Ball (2)
- Vent Valve
- In-Out Valve Housing
- Valve / Suction Hose Connector
- Gauge
- Lever Bolt Short (2)
- Lever Bolt Long
111
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HP100 Hand Pump
Hose-Set sold
separately
SealBoss ®
Parts:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
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Product Data Sheet
Two Component
Stainless Steel
Gel Injection Machine
IP2C Gel Injection Pump
Advanced Features
-
online
Stainless Steel Pumps
and Applicator
Sophisticated Design, Simple Operation
Heavy Duty / High Reliability
3000 PSI
1:1 Mix Ratio
High Metering Accuracy
Separate Flush Pump
Pressure Lines Included
Easy To Use / Clean
The IP-2C Gel Injection Machine sets new standards for
performance, design and features. This complete package
includes the stainless steel applicator with static mixer, a 15'
triple set of high pressure hoses, triple set of suction hoses.
The individual components are pumped separately and mixed
in the mix head of the applicator while pumped through a plastic
disposable element. Check valves prevent the components
from cross contamination.
After completion of injection the hole pump system needs to be
flushed. Place the suction hoses into the flushing agent tank and
rinse all hoses thoroughly by operating the pump at lower
pressure setting.
Included with Purchase
High pressure double injection pump, high pressure flush
pump, control fittings and gauge.
Three suction hoses 1.5m, 5ft.
Three high pressure hoses 5m, 15 ft.
One special mix / flush head with disposable mix elements,
one flex hose with zerk or slide coupler.
Standard Ratio
Material Flow Rate
Weight
Dimension LxWxH
Gear Ratio
Material Viscosity
Max. Pressure
Total Delivery per
Stroke
Air Requirements
Max Air Intake
Pressure
Pressure ratio
Noise level
at Idle
under Load
1:1
Approx. 3.7gal / min, 14 l / min
at 1psi
104lbs, 47kg.
55x50x100 cm
25:1
1cps - 400 cps
3000 psi, 200 bar
approx. 5 cub. inch, 80cm3
6-12CFM at 90psi
200-400l/min at 6 bar
120 psi / 8 bar
25:1
75db
73db
112
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IP2C Gel Injection Pump
Cleaning Procedure For Use With Acrylate Gel
For short breaks during the injection process the mix head can
be flushed with water or flushing agent with the separate flush
pump (separate suction tube and flush pressure line). The
applicator handle has to be placed in flush mode.
Technical Data
SealBoss ®
An integrated high-pressure flush pump is built in for cleaning
the mixing chamber via a separate flush line any time work is
interrupted. We supply buttonhead packers in several sizes and
designs to work with this very strong and reliable injection pump.
Super Flexible Acrylate Gels are the recommended product for
use with this pump.
SealBoss Corp. 1669E Wilshire Ave #609 Santa Ana, CA 92705
Ph 877-932-2293 714-662-4445 Fax 714-662-4446
CREDIT APPLICATION AND AGREEMENT
This application must be completed and signed by the president or vice president of company
applying for credit (buyer). No application will be considered without authorized signatures, initials and dates.
1.
Legal name for billing:
2.
Ship to:
______________________________________
______________________________________
______________________________________
Address
______________________________________
Address
______________________________________
P.O.Box / Street
______________________________________
P.O. Box / Street
______________________________________
City
State
Zip
______________________________________
City
State
Zip
_______________________________________________________________________________________________
Phone
Fax
e-mail
_________________http://www._____________________________________________________________________
Internet Web Page
3.
Buyer Is A: (Circle One)
A) Corporation
B) Partnership
C) Joint Venture D) Sole Prop
Dealer/Distributor / Resale No: _______________
Year Established ______________
4.
And/Or Contractor / Contract. Lic.No. ____________________
How Long At Present Address _______________
_________________________________________________________
Name(S) Of Principal(S) / Address
City, State, Zip
________________________
Phone
_________________________________________________________
Name(S) Of Principal(S) / Address
City, State, Zip
________________________
Phone
Commercial Credit References:
Name
Address & Zip Code
Phone / Fax /
E-Mail
1)____________________________________________________________________________________________________
2)____________________________________________________________________________________________________
3)___________________________________________________________________________________________________
5.
Bank References:
Name
Address & Zip Code
Phone
/ Fax
Account #
1)___________________________________________________________________________________________________
2)______________________________________________________________________________________________________________
113
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Initial:___________Date:____________
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6. Credit Card Information
In order to establish credit with SealBoss Corp. valid credit card information may be necessary. The expiration date must
exceed six months from the date of signing of this credit application. As and for an inducement to SealBoss Corp., to sell the
Applicant of this Application/Contract and in consideration thereof, the undersigned agrees to have SealBoss Corp. charge to
the credit card described below any amount or amounts due and owing to it on account from the Applicant this
Application/Contract if payment in full on such account remains open on the books SealBoss Corp. for a period of sixty (60)
days from the date of the original invoice.
Customer Name: ______________________________________________________________________
Credit Card Billing Address: ______________________________________________________________
Customer Phone Number & Email: ________________________________________________________
SealBoss Corp. Account Number:_________________________________________________________
Please circle the type of credit card you wish to use for payment:
Visa
MasterCard
American Express
Credit Card Number: ___________________________________________________________________
Security Code (CID/CVV2/CVC2): _________________________________________________________
CVV2 (Card Verification Value 2) or CVC2 (Card Validation Code 2) or CID (Card Identification number) is the three or fourdigit security code that is printed on credit cards to provide added credit card transaction security. It appears at the top right
side of the signature panel on the back of the credit card, or above the credit card number on the front of the card for American
Express Cards.
Name as it appears on credit card: ________________________________________________________
Card Expiration Date: __________________ (MM/YY)
Acceptable Credit Cards:
VISA - MasterCard - Amex
(circle one)
_____________________________________________________________________________________________________
Credit Card Number
7.
Name on Card
Expiration Date
Buyer agrees that, if credit is extended pursuant to this application, all terms and conditions as stated herein are understood
and accepted by buyer. Buyer shall initial each page of this application and agreement and sign the last page hereof to signify
his acceptance hereof, and further certifies that all information supplied herein by buyer to request credit are true, complete
and correct. Buyer authorizes SealBoss Corp. (seller) to verify all credit and financial information herein and to contact
individuals and companies referred to. SealBoss Corp. reserves the right to charge credit cards on delinquent accounts.
8.
Buyer agrees that if litigation of collection procedures must be instituted for collection of any unpaid balances due on this
account, buyer will pay all costs of such efforts, including reasonable attorney’s fees.
9.
All accounts more than 30 days past due invoice date shall be deemed past due, and interest on said accounts shall accrue at
the rate of two per cent (2 %) per month (24 % per year).
10.
If any legal action must be commenced for any unpaid balances or other, buyer agrees that venue for such action shall be
orange county, State of California, notwithstanding that buyer may do business elsewhere. This agreement is to be performed,
for all purposes, in the county of orange, State of California.
11.
All sales to buyer are expressly conditional on buyer’s acceptance of the within terms, and said terms and conditions may not
be modified, altered, or removed without a writing, signed by buyer and SealBoss Corp. Acceptance of goods and/or payment
therefore by buyer shall further constitute acceptance hereof.
12.
All risk of loss shall shift to buyer at delivery by seller to f.o.b. location.
13.
No sales representative has any authority to alter, modify, or waive any of these terms and conditions.
114
page 2 of 3 Initial:___________Date:____________
page 3 of 3
14.
Seller reserves the right to require payment in full cash prior to any shipment or delivery if, in seller’s opinion, the financial
condition of buyer at time of sale does not justify the extension or further extension of credit.
15.
All shipments or deliveries are subject to prior orders on file with seller. Seller shall not be liable for failure to perform or delay
in performance resulting from fire, labor difficulties, earthquakes, delay in usual sources of supply, changes in economic
conditions, or, without limitation by the foregoing, any other cause beyond seller’s control.
16.
Merchandise can only be returned in original and unused condition upon written approval signed by an officer of seller.
Returned merchandise is subject to a 20% restocking charge payable by buyer based on the invoice amount of the product
returned. Any shipping charges for the return of merchandise have to be prepaid by buyer.
17.
If product sold hereunder are products of manufacturers other than SealBoss Corp., seller makes no warranties, express or
implied, concerning such products. All such goods are sold as is, with all faults, but seller shall use best efforts to obtain repair
or replacement only of such products if they prove to be, in seller’s opinion, defective in material or workmanship. The warranty
expressed herein and on each invoice, is exclusive and in lieu of all other warranties, express or implied, including any
warranties of merchantability or fitness for a particular purpose.
18.
Seller assumes no liability for any special, indirect, incidental or consequential damages. The remedies of buyer set forth
herein are exclusive, and the liability of seller with respect to any contract, invoice, or sale, no matter what legal theory may be
utilized, shall not exceed the price of the product upon which such liability may be based.
19.
Prices shown do not include any applicable tax. Any such tax shall be added to such prices and buyer agrees to reimburse
seller for any such taxes or surcharges imposed by any governmental agency.
20.
Buyer agrees that, in consideration of seller’s execution of this contract that any claim of any kind by buyer arising out of or
based on this contract or otherwise shall be barred unless asserted by buyer by the commencement of an action within six (6)
months after the delivery of the products or other event, action or inaction to which such claim relates. This provision shall
survive any termination, however arising.
21.
This writing is the entire agreement of the parties, and expressly incorporates by reference all the terms of any invoices issued
for this account. This agreement may not be modified, altered or waived without subsequent writing, signed by the parties
hereto. Any prior oral or written agreements are void, and the agreement is the sole agreement between the parties
I have read and understand all terms listed above 1-21 in their entirety. _____ Initial
This Credit Application And Agreement Has Been Read In Full And Understood.
Executed This ___________ Day Of ___________________, 20 _____, At _________________________________
Signed In Acceptance By:
Name (Printed): __________________________________________
Signature: _______________________________________________
Title: _____________________________________________________
For (Company):____________________________________________
For your information:
Below is the current “SealBoss Corp. Limited Product Warranty Policy and Disclaimer” which is subject to change.
Limited Warranty Policy and Disclaimer for Products Supplied and/or Distributed by SealBoss Corp.: All recommendations, statements and technical
data herein are based on tests we believe to be reliable and correct, but accuracy and completeness of said tests are not guaranteed and are not to be construed
as a warranty either expressed or implied. User shall rely on his or her own information and tests to determine suitability of the product for the intended use and
user assumes all risk and liability resulting from his or her use of the product. Nothing contained in any supplied materials relieves the user of the obligation to
read and follow the warnings and instruction for each product as set forth in the current Technical Data Sheet, product label and Material Safety Data Sheet prior
to product use. SealBoss Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole responsibility shall
be to replace that portion of the product of the manufacturer which proves to be defective. There are no other warranties by SealBoss Corp. of any nature
whatsoever expressed or implied, including any warranty of merchantability or fitness for a particular purpose in connection with this product. SealBoss Corp.
shall not be liable for damages of any sort, including remote or consequential damages resulting from any claimed breach of any warranty whether expressed or
implied. SealBoss Corp. shall not be responsible for use of this product in a manner to infringe on any patent or any other intellectual property rights held by
others. In addition, no warranty or guarantee is being issued with respect to appearance, color, fading, chalking, staining, shrinkage, peeling, UV damage,
excessive temperature exposure, normal wear and tear or improper application by the applicator. Damage caused by abuse, neglect and lack of proper
maintenance, acts of nature and / or physical movement of the substrate or structural defects are also excluded from the limited warranty. SealBoss Corp.
reserves the right to conduct performance tests on any material claimed to be defective prior to any repairs by owner, general contractor, or applicator. Neither
seller nor manufacturer shall be liable to the buyer or any third person for any115
injury, loss or damage directly or indirectly resulting from use of or inability to use
the product. Recommendations and statements other than those contained in a written agreement signed by an officer of the manufacturer shall not be binding
upon the manufacturer or seller. SealBoss Corp. reserves the right to change the properties of products without notice.
Aaa\Word\Webdoc\Creditap
SealBoss Corp. 1669E Wilshire Ave #609 Santa Ana, CA 92705
Ph 877-932-2293 714-662-4445 Fax 714-662-4446 [email protected]
Credit Card Payment Application
In order to remit payment by credit card for your orders placed with SealBoss Corp. please read this
application carefully, fill in all information requested, and indicate your acceptance of the terms and
conditions of this application by signing below. As used in this agreement, the term “you” means the
undersigned customer.
Terms and Conditions:
1. SealBoss Corp. accepts Visa, MasterCard, American Express.
2. It is your responsibility to keep a valid credit card on file with SealBoss Corp. and to provide thirty (30) days’
prior written notice to SealBoss Corp. of any reduction in credit availability, billing address or other information
relating to your credit card. ______ Initial
3. You hereby authorize SealBoss Corp. to charge your credit card for all amounts owing SealBoss Corp. All
such amounts will be charged in full against your credit card upon each shipment of products. ______ Initial
4. Any denials on your credit card may lead to the account being placed on hold, pending review of card status.
You are fully responsible for any and all unpaid balances on your account. ______ Initial
5. Please mail your completed credit card payment application to SealBoss Corp., or fax to 714-662-4446. You
may revoke this authorization only by delivering 30 days’ prior written notice of revocation to above address.
______ Initial
6. No returns without mandatory Written Return Authorization. Products must be returned in unused, original
packaging for any refund. ______ Initial
Customer & Credit Card Information:
Customer Name:______________________________________________________________________
Credit Card Billing Address: ____________________________________________________________
Customer Phone Number & Email: ______________________________________________________
SealBoss Corp. Account Number: _______________________________________________________
Please circle the type of credit card you wish to use for payment:
Visa
MasterCard
American Express
Credit Card Number: __________________________________________________________________
Security Code (CID/CVV2/CVC2): ________________________________________________________
CVV2 (Card Verification Value 2) or CVC2 (Card Validation Code 2) or CID (Card Identification number) is the three or
four-digit security code that is printed on credit cards to provide added credit card transaction security. It appears at the
top right side of the signature panel on the back of the credit card, or above the credit card number on the front of the card
for American Express Cards.
Name as it appears on credit card: ______________________________________________________
Card Expiration Date: ____________________(MM/YY)
Please sign below to indicate acceptance of the terms and conditions of this Credit Card
Payment Application by the above-identified customer and credit card owner.
Authorized Signature for Customer and Credit Card Owner
Date
Print Name
Title
116
SealBoss
®
Toll Free 877-932-2293 Ph 714-662-4445
SealBoss.com
concrete solutions
online
GENERAL TERMS AND CONDITIONS OF SALE
THIS DOCUMENT, IF DEEMED AN ACCEPTANCE OF YOUR OFFER, IS EXPRESSLY MADE
CONDITIONAL ON ASSENT TO ALL OF THE TERMS OF THIS DOCUMENT, INCLUDING
ADDITIONAL AND DIFFERENT TERMS. IF THIS DOCUMENT IS DEEMED AN OFFER OR A
COUNTEROFFER, ACCEPTANCE IS EXPRESSLY LIMITED TO THE TERMS OF THIS
DOCUMENT. YOUR SIGNATURE ON THIS DOCUMENT OR YOUR ACCEPTANCE OF
GOODS SOLD PURSUANT TO THIS DOCUMENT SHALL BE AN AFFECTIVE ACCEPTANCE
OF OUR OFFER. ANY PROPOSAL FOR ADDITIONAL OR DIFFERENT TERMS, OR ANY
ATTEMPT BY YOU TO ALTER ANY OF THE TERMS OF THIS DOCUMENT SHALL NOT
OPERATE AS A REJECTION OF THIS OFFER AND THIS OFFER SHALL BE DEEMED
ACCEPTED BY YOU WITHOUT YOUR ADDITIONAL OR DIFFERENT TERMS. WE HEREBY
NOTIFY YOU OF OUR OBJECTION TO ANY TERMS OR CONDITIONS IN ANY OF YOUR
DOCUMENTS OR OTHER COMMUNICATIONS CONVEYED BY YOU WHICH TERMS OR
CONDITIONS ARE ADDITIONAL TO, DIFFERENT FROM, OR IN CONFLICT WITH THE
TERMS OF THIS DOCUMENT.
1. ENTIRE AGREEMENT
THIS DOCUMENT, TOGETHER WITH ANY WRITTEN AGREEMENT EXECUTED BY
SEALBOSS CORP., HEREINAFTER REFERRED TO AS SEALBOSS, COMPRISE THE ENTIRE
AGREEMENT OF THE PARTIES.
2. CREDIT APPROVAL
ALL SALES WILL BE EITHER ‘C.O.D.’ (COLLECT ON DELIVERY) OR ‘C.W.O.’ (CASH WITH
ORDER) UNLESS BUYER HAS OBTAINED PRIOR CREDIT APPROVAL FROM SEALBOSS.
SEALBOSS MAY AT ANY TIME REFUSE, MODIFY OR WITHDRAW EXTENSIONS OF CREDIT.
3. PRICES, RETURNS, COLLECTIONS
ALL PRICES ARE SUBJECT TO CHANGES WITHOUT PRIOR NOTICE.
DO NOT RETURN MERCHANDISE WITHOUT MANDATORY WRITTEN
AUTHORIZATION. A RESTOCKING FEE WILL BE CHARGED FOR ALL
RETURNS. A SERVICE CHARGE OF 2% PER MONTH (24% PER
ANNUM) WILL BE CHARGED ON ALL PAST DUE ACCOUNTS.
CUSTOMER IS TO PAY ALL LEGALCOSTS TO COLLECT PAST DUE
ACCOUNTS
4.. TAXES
PRICES QUOTED ARE EXCLUSIVE OF ALL CITY, STATE AND FEDERAL TAXES, CONSULAR
FEES, CUSTOMS DUTIES OR OTHER CHARGES. PAYMENT OF SUCH COSTS SHALL BE
THE SOLE RESPONSIBILITY OF BUYER. WHENEVER APPLICABLE, ANY SUCH COST WHICH
IS COLLECTED FROM SEALBOSS WILL BE ADDED TO THE INVOICE AS A SEPARATE
CHARGE TO BE PAID BY BUYER.
5. SHIPPING
DEPARTURE AND ARRIVAL PREDICTIONS ARE ONLY APPROXIMATE. ALL GOODS ARE
SOLD EITHER ‘F.O.B. SHIP POINT’ OR ‘C.F. DESTINATION’. ALL RISK OF LOSS OR
DAMAGE, AND OTHER INCIDENTS OF OWNERSHIP PASS TO BUYER UPON DELIVERY OF
THE GOODS TO THE CARRIER. IF THERE IS ANY EVIDENCE OF INJURY TO CONTAINERS,
PACKING OR CONTENTS, BUYER SHOULD NOT RECEIPT TO CARRIER “IN GOOD
CONDITION”, BUT SHOULD GIVE RECEIPT ACCORDING TO FACTS.
6. BACK ORDERS
SEALBOSS RESERVES THE RIGHT TO SHIP LESS THAN THE QUANTITY OF ANY ITEM OR
ITEMS ORDERED BY BUYER, AND MAY CANCEL OR BACK ORDER THE BALANCE OF THE
ORDER WITHOUT PRIOR NOTICE TO OR AUTHORIZATION FROM BUYER.
7. WARRANTIES
SEALBOSS WARRANTS THE GOODS SOLD AND DELIVERED HEREUNDER TO CONFORM
TO THE DESCRIPTION ON THE INVOICE ATTACHED. SUCH WARRANTY IS GIVEN IN LIEU
OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF
LAW OR OTHERWISE, INCLUDING ANY WARRANTY THAT THE GOODS ARE FIT FOR
BUYER’S PARTICULAR PURPOSES. THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE FACE HEREOF.
8. BUYER’S REMEDIES
BUYER MUST NOTIFY SEALBOSS OF ANY BREACH OF WARRANTY. SEALBOSS BE GIVEN
A REASONABLE OPPORTUNITY TO INVESTIGATE ALL CLAIMS AND BUYER MUST
COOPERATE IN ANY INVESTIGATION. UPON SEALBOSS’S DETERMINATION THAT A
BREACH HAS OCCURRED, SEALBOSS WILL AT SEALBOSS’S OPTION, REPAIR OR REPLACE
THE GOODS AFFECTED BY THE BREACH. WHERE DEFECTS ARE DISCOVERABLE UPON
REASONABLE INSPECTION OR WHERE NON-CONFORMITY IS CLAIMED, RETURNS SHALL
BE MADE ONLY TO THE SEALBOSS WAREHOUSE OFFICE, CALIFORNIA. IN THE CASE OF
SUCH RETURNS, BUYER SHALL SEND TO SEALBOSS SEPARATE WRITTEN NOTICE
SETTING FORTH THE NATURE OF THE ALLEGED DEFECTS OR NON-CONFORMITY. ANY
RETURNS SHALL BE MADE ONLY AFTER AUTHORIZATION FROM SEALBOSSAND WILL
ONLY BE ACCEPTED BY SEALBOSS WITH A SPECIAL SHIPPING LABEL ATTACHED WHICH
INDICATES SUCH RETURN AUTHORIZATION. BUYER SHALL MAKE NO DEDUCTIONS
FOR RETURNED GOODS ON ITS REMITTANCE BEFORE RECEIVING SEALBOSS’S CREDIT
MEMORANDUM ACKNOWLEDGING RECEIPT OF THE GOODS. BUYER SHALL BEAR ALL
RISK OF LOSS FOR RETURNED GOODS UNTIL RECEIPT OF THE GOODS BY SEALBOSS.
THE REMEDIES PROVIDED HEREIN SHALL BE BUYER’S EXCLUSIVE REMEDIES FOR
BREACH OF ANY WARRANTY. EXCEPT AS PROVIDED HEREIN, BUYER MAY NOT DEDUCT,
FROM THE PRICE DUE UNDER THIS CONTRACT, ANY DAMAGES DUE TO BREACH OF
ANY PROVISION OF THIS CONTRACT.
9. LIMITATION OF LIABILITY
SEALBOSS SHALL NOT BE LIABLE FOR ANY BREACH OF WARRANTY UNLESS WRITTEN
NOTICE OF THE BREACH IS RECEIVED BY SEALBOSS WITHIN FIVE (5) DAYS OF BUYER’S
RECEIPT OF THE GOODS, NOR SHALL SEALBOSS BE LIABLE IN ANY EVENT FOR COSTS,
LOSS OF PROFITS, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM
ANY BREACH, DEFAULT OR DELAY OF PERFORMANCE BY SEALBOSS UNDER THIS
CONTRACT.
10. CANCELLATION
BUYER MAY NOT CANCEL ITS ORDER DURING THE ‘WINDOW PERIOD’ DEFINED AS
COMMENCING 60 DAYS PRIOR TO THE ‘START SHIP DATE’ ENTERED ON THE FRONT OF
THE SALES ORDER AND ENDING ON THE ‘COMPLETED DATE’ ENTERED ON THE FRONT
OF THE SALES ORDER. SEALBOSS MAY SHIP AND BUYER SHALL ACCEPT AND PAY FOR
ALL GOODS SHIPPED BY SEALBOSS WITHIN FIVE (5) WORKING DAYS AFTER RECEIPT OF
ANY PROPER NOTICE CANCELLATION RECEIVED AFTER THE WINDOW PERIOD.
11. FORCE MAJEURE
SEALBOSS SHALL NOT BE LIABLE FOR ANY DELAY IN FULFILLMENT OF OR FAILURE TO
FULFILL THIS ORDER FOR ANY CAUSE NOT REASONABLY WITHIN THE CONTROL OF
SEALBOSS (INCLUDING WITHOUT LIMITATION ANY ALLOCATION PROGRAM IN EFFECT
PURSUANT TO GOVERNMENT DIRECTION OR REQUEST OR INSTITUTED IN
COOPERATION WITH ANY GOVERNMENT AUTHORITY, FIRES, ACTS OF GOD, ACCIDENTS
TO, BREAKDOWNS OR MECHANICAL FAILURE OF MACHINERY OR EQUIPMENT,
HOWEVER CAUSED, FAILURE OF DELIVERY OF MATERIALS FROM NORMAL SOURCES,
STRIKES, LOCKOUTS OR OTHER LABOR TROUBLES). IN THE EVENT OF SEALBOSS’S
INABILITY TO FULFILL OR DELAY IN FULFILLING THIS ORDER BY REASON OF ANY SUCH
CAUSE, SEALBOSS MAY CANCEL THIS ORDER IN WHOLE OR IN PART OR DELAY
PERFORMANCE HEREUNDER FOR SUCH REASONABLE PERIOD AS MAY BE NECESSARY
TO PERMIT SEALBOSS TO FULFILL THIS ORDER.
12. SELLER’S REMEDIES
UPON ANY BREACH BY BUYER OF ANY TERMS OF THIS CONTRACT OR ANY OTHER
CONTRACT OR OBLIGATION BETWEEN BUYER AND SEALBOSS, OR UPON ANY
ASSIGNMENT FOR THE BENEFIT OF CREDITORS OR FILING OF BANKRUPTCY,
RECEIVERSHIP, MORATORIUM ARRANGEMENT OR DEBT RELIEF PROCEEDINGS BY OR
AGAINST BUYER, ALL SUMS OWED BY BUYER TO SEALBOSS SHALL BECOME IMMEDIATELY
DUE AND PAYABLE WITHOUT DEMAND OR NOTICE. IN ADDITION TO ANY OTHER
RIGHTS OR REMEDIES GIVEN TO SEALBOSS BY APPLICABLE LAW, UPON ANY SUCH
OCCURRENCES, SEALBOSS MAY APPLY ANY OF BUYER’S MONEY WHICH MAY BE IN THE
HANDS OF SEALBOSS FOR THE PURPOSE OF THIS OR ANY OTHER ORDER TO THE
PAYMENT OF ANY DAMAGES TO WHICH SEALBOSS MAY BE ENTITLED BY REASON OF
SUCH BREACH. ALL DELINQUENT AMOUNTS OWED WILL ACCRUE INTEREST AT THE
RATE OF 24 % PER ANNUM FROM THE DATE DUE UNTIL THE DATE PAYMENT IS
RECEIVED.
13. INDEMNIFICATION OF SELLER
BUYER WILL DEFEND, INDEMNIFY AND HOLD SEALBOSS HARMLESS AGAINST ALL
LEGAL OR ADMINISTRATIVE ACTIONS, LIABILITY, CLAIMS OR DEMANDS INCURRED IN
DEFENDING ANY LEGAL ACTION FOR INJURIES OR DAMAGES TO ANY PERSON OR
PROPERTY ARISING OUT OF OR CONNECTED WITH THE PURCHASE OR USE OF THE
GOODS BY BUYER OR BY PARTIES TO WHOM BUYER MAY SELL OR OTHERWISE
TRANSFER THE GOODS.
14. SELLER’S PATENT DISCLAIMER
SEALBOSS MAKES NO WARRANTY THAT THE GOODS ARE OR WILL BE DELIVERED FREE
OF THE CLAIMS OF ANY PERSON BY WAY OF PATENT, COPYRIGHT, TRADEMARK
INFRINGEMENT, OR THE LIKE. BUYER ASSUMES ALL RISKS (INCLUDING THE RISK OF
SUIT) THAT THE GOODS OR ANY USE OF THE GOODS INFRINGE EXISTING OR
SUBSEQUENTLY ISSUED PATENTS, COPYRIGHTS, TRADEMARKS, OR THE LIKE.
15. BUYER’S PATENT INDEMNIFICATION
BUYER WILL HOLD SEALBOSS HARMLESS FROM ANY CLAIM THAT BY COMPLYING WITH
THE SPECIFICATIONS FURNISHED BY BUYER, SEALBOSS HAS INFRINGED ANY PATENT,
TRADEMARK, COPYRIGHT OR THE LIKE EXISTING OR HEREAFTER ISSUED. BUYER
FURTHER WILL HOLD SEALBOSS HARMLESS AGAINST ALL CLAIMS THAT THE GOODS
SOLD HEREUNDER AS ALTERED BY BUYER OR USED IN A PROCESS OR IN COMBINATION
WITH OTHER GOODS BY BUYER INFRINGE ANY PATENT, TRADEMARK, COPYRIGHT OR
THE LIKE EXISTING OR HEREAFTER ISSUED.
16. CHOICE OF LAW
THIS CONTRACT SHALL BE GOVERNED BY AND CONSTRUED IN ACCORDANCE WITH
THE LAWS OF THE STATE OF CALIFORNIA.
17. LIMITATION OF ACTIONS AND VENUE
ANY ACTION AGAINST SEALBOSS ARISING OUT OF OR RELATING TO THIS CONTRACT
OR THE GOODS IT COVERS MUST BE BROUGHT WITHIN FOUR MONTHS OF THE
ACCRUAL OF THE CAUSE OF ACTION AND MUST BE BROUGHT WITHIN THE COUNTY OR
JUDICIAL DISTRICT WHERE SEALBOSS HAS ITS PRINCIPAL PLACE OF BUSINESS AT THE
TIME THE ACTION IS BROUGHT. SHOULD BUYER BE A DEFENDANT IN AN ACTION
BROUGHT BY SEALBOSS, BUYER CONSENTS TO JURISDICTION AND VENUE IN THE
COUNTY OR JUDICIAL DISTRICT IN WHICH SEALBOSS HAS ITS PRINCIPAL PLACE OF
BUSINESS AT THE TIME THE ACTION IS BROUGHT.
Limited Warranty Policy and Disclaimer for Products Supplied and/or
Distributed by SealBoss Corp.: All recommendations, statements and technical data herein are based on tests we believe to be reliable and correct, but
accuracy and completeness of said tests are not guaranteed and are not to be
construed as a warranty either expressed or implied. User shall rely on his or her
own information and tests to determine suitability of the product for the intended
use and user assumes all risk and liability resulting from his or her use of the
product. Nothing contained in any supplied materials relieves the user of the
obligation to read and follow the warnings and instruction for each product as set
forth in the current Technical Data Sheet, product label and Material Safety Data
Sheet prior to product use. SealBoss Corp. warrants supplied / distributed products to be free of manufacturing defects. Seller’s and manufacturer’s sole
responsibility shall be to replace that portion of the product of the manufacturer
which proves to be defective. There are no other warranties by SealBoss Corp.
of any nature whatsoever expressed or implied, including any warranty of
merchantability or fitness for a particular purpose in connection with this product. SealBoss Corp. shall not be liable for damages of any sort, including remote
or consequential damages resulting from any claimed breach of any warranty
whether expressed or implied. SealBoss Corp. shall not be responsible for use of
this product in a manner to infringe on any patent or any other intellectual
property rights held by others. In addition, no warranty or guarantee is being
issued with respect to appearance, color, fading, chalking, staining, shrinkage,
peeling, UV damage, excessive temperature exposure, normal wear and tear or
improper application by the applicator. Damage caused by abuse, neglect and
lack of proper maintenance, acts of nature and / or physical movement of the
substrate or structural defects are also excluded from the limited warranty.
SealBoss Corp. reserves the right to conduct performance tests on any material
claimed to be defective prior to any repairs by owner, general contractor, or
applicator. Neither seller nor manufacturer shall be liable to the buyer or any
third person for any injury, loss or damage directly or indirectly resulting from
use of or inability to use the product. Recommendations and statements other
than those contained in a written agreement signed by an officer of the manufacturer shall not be binding upon the manufacturer or seller. SealBoss Corp.
117reserves the right to change the properties of products without notice.
Toll Free 877-932-2293
Ph 714-662-4445
Fax714-662-4446
SealBoss.com

credit application and agreement

Transcription

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