EXCELCO/NEWBROOK, INC. COMPANY OVERVIEW…

EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
COMPANY OVERVIEW…
In the late 1940’s, Excelco/Newbrook, Inc. began by servicing R&D laboratories as a
prototype manufacturer providing single source metalworking services for their
developmental projects. Since that time Excelco/Newbrook, Inc. has undergone
constant change. Today we are recognized as a full service equipment provider by both
discriminating government and industrial customers. Excelco/Newbrook, Inc. has built
upon its time-honored reputation as skillful craftsman by embracing technological
innovation to assemble a full complement of modern fabrication and machining
capabilities. Our facilities are approximately 63,000 ft2 and located 40 miles south of
Buffalo directly off Interstate 90.
At Excelco/Newbrook, Inc., we understand that production machining and fabrication
are not enough to meet the needs of our high-technology customers. Offering more
than the conventional job shop is our goal. We provide an innovative approach to
manufacturing. First we focus our attention on your unique needs for specialized
products, quality, cost or schedule. Then our manufacturing team drives those specific
requirements to successful completion. Our manufacturing expertise coupled with
practical experience in design for manufacture will improve the function of your
products, reduce their overall cost and reduce manufacturing cycle time. Calling on our
years of manufacturing engineering experience and the flexible design of our resources
in place at Excelco/Newbrook, Inc., a manufacturing plan can be put into service to
make certain that even your most stringent requirement is satisfied.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
FACILITIES AND CAPABILITIES …
Excelco/Newbrook, Inc. is located 40 miles south of Buffalo NY directly off Interstate
90. The facilities are approximately 63,000 ft2. Activities are carried out in several
buildings including an engineering and administration facility, a fabrication shop,
machine shop, warehouse, and a painting and boxing facility.
FABRICATION – The fabrication bays have overhead crane capacity to handle
components up to 40 tons with a height of 35’ under the hook. The crane services
several weld positioners and fabrication tables. The largest bay is 80’ wide by 160’
deep.
MACHINING – The machine shop has overhead crane service throughout with capacity
up to 40 tons and ceiling height of 35’. The machines are arranged to allow easy forklift
load/unload access.
ASSEMBLY/TEST CLEAN ROOM – Both the fabrication and machine shops have
clean room areas for assembly or testing operations requiring high levels of cleanliness.
Trained technicians and experimental mechanics are available to undertake your most
challenging complex mechanical and electro-mechanical assembly operations. Our
engineering staff is always available for technical support as required.
FLEXIBLE FLOOR PLAN – Since project building is such a large portion of our
business, change is constant on our shop floor. Machines are routinely moved to
support production, structures erected for a special purpose and manufacturing cells
arranged to optimize the manufacture of a batch run. This flexibility has been designed
into both our machining and fabrication capabilities.
The following pages describe in detail the services we offer including:
Milling Capabilities
Turning Capabilities
Weld/Fabrication Capabilities
Quality Assurance System
Non-Destructive Examination
Dimensional Inspection
Specialized Services
If you have any specific questions regarding Excelco/Newbrook, Inc. please call 716934-2644.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
MILLING…
Excelco/Newbrook, Inc.’s milling capabilities consist of modern CNC equipment that is
directly hard-wired to a CAM program distribution center and numerous conventional
machines that are available to support the
CNC equipment as necessary.
All CNC
programs are written by our manufacturing
engineering staff using Camworks, a fully
integrated
software
package
for
3D
applications
requiring
complex
surface
modeling and machining. These engineers are
pleased to work from your paper drawings,
IGES files or directly from solid models (ProE,
SolidWorks, etc.) via the internet. Part sizes
up to 325 cubic feet easily fit on the CNC
equipment. For larger parts, special CNC setups can be made or conventional machines
used depending upon the particular
application. An overhead crane with
80,000 lb. capacity services the CNC
equipment for loading/unloading parts
and a 60,000 lb. capacity crane services
the larger conventional machines. All of
the CNC milling equipment utilizes a
common family of Fanuc controllers.
The next page displays a list of milling centers currently in production at
Excelco/Newbrook, Inc.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
MACHINE
TYPE
CNC HBM
CNC HBM
CNC HBM
CNC HBM
CNC HBM
CNC VMC
CNC HMC
CNC VM
CNC VM
CNC WIRE EDM
CONV. VM
DESCRIPTION
POWER
MODEL
(HP)
Kuraki KBT-11WDX-A
20
Kuraki KBT-11WDX-A
25
Kuraki KBT-13-A
40
G&L Model H-70F
105
Doosan DBC-130L
35
Monarch VMC-150B
30
CelCon H-15-3
15
Doosan DVM 4020
20
Cincinnati Planer
5
Mitsubishi CX-20
N/A
BRIDGEPORTS (Qty. 6)
2&4
PART SIZE
X
Y
Z
78
59
57
78
59
57
118
90
51
288
120
60
157
98
73
52
30
26
24
21
18
40
20
24.6
165
48
48
20
14
12
30
12
5
TOLERANCES
.002
.002
.002
.003
.002
.002
.005
.002
.005
.001
.005
.001
.001
.001
.0005
.001
.001
.002
.001
.002
N/A
.002
Please note that the sizes and tolerances listed above are for standard machining
operations. Larger part sizes and closer tolerances are routinely held. Please consult
our engineering staff for more information regarding your specific application.
TURNING…
Excelco/Newbrook, Inc.’s turning capabilities cover a range from under 3 inches through
6 feet in diameter and lengths over 16 feet on fully CNC turning equipment. Larger
sizes, up to 14 feet in diameter and 13 feet long can be handled on conventional
machinery. The equipment is centrally located
with easy access for loading using overhead
cranes. All of the CNC equipment is directly
hard-wired into Excelco/Newbrook, Inc.’s CAM
program distribution center. This DNC system
is part of our company’s LAN network. It
allows remote upload/download of CNC code.
This fully integrated CAD/CAM DNC system
provides us the ability to edit CNC code at the
machine tool and send it back to the server for
storage or to request any one of the programs
residing on the server when needed by the machinist. All of the CNC turning equipment
utilizes either an Anilam or Fanuc PC controller interface. This commonality is
beneficial in three ways – ease of programming and editing of CNC code, increased skill
and familiarity with machine operation and also reduced downtime for maintenance.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
MACHINE
TYPE
CNC Lathe
CNC Mill/Turn
CNC VBM
CNC Lathe
Conv. VBM
Conv. VBM
Conv. Lathe
DESCRIPTION
MODEL
Poreba
Johnford
King
LeBlonde
Niles
King
Toss
POWER
(HP)
50
35
40
10
20
40
10
PART SIZE
Ø
Length
51
200
16
59
78
60
26
60
162
156
68
153
22
120
TOLERANCES
Size
.001
.0005
.0002
.0005
.001
.0005
.001
.0005
.002
.002
.002
.002
.001
.001
Please note that the sizes and tolerances listed above are for standard machining
operations. Larger part sizes and closer tolerances are routinely held. Please consult
our engineering staff for more information regarding your specific application.
WELD/FABRICATION…
Our welding and fabrication capability covers a wide range of materials, sizes,
complexity and applications. Typical fabrications often resemble one of the following
three types:
Hand held structures welded from fully machined components.
Assemblies made from standard plate and shapes
Very large and complex components combining machined parts, shapes and plates,
requiring final machining all over.
Our welding processes include Gas Tungsten Arc, Gas Metal Arc, Shielded Metal Arc,
Submerged Arc and Flux Core, in manual, semiautomatic and automatic modes using
state of the art equipment including AVC’s, Vision Systems, arc oscillators and system
controllers. Excelco/Newbrook, Inc. has been a leader in developing procedures for
shop environment welding of high strength steel alloys and high strength non-ferrous
materials including aluminum, nickel and titanium alloys. This capability allows
Excelco/Newbrook, Inc. to build large structures using exotic materials.
Typical materials we weld are included in the table on the next page:
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
Carbon Steel
Stainless Steel Nickel Alloy
Titanium
Aluminum
Low Carbon
Austenitic 300
Series
Age Hardening
Specialty Nitronic
Borated for
neutron absorption
6AL-4V and
6AL-4V ELI
3Al-2.5V
2000 Series
Alloy 4130/4140
Structural Steel
Ultra High
Maraging grades
High Yield Ship
HY80,100,130,180
NiCu Monel
NiCrFe Inconels
Hastelloy
5000 Series
6000 Series
The basic qualifications for our welders and welding processes are NAVSEA Tech Pub
248 & 278, AWS D1.1 B2.1, D1.2 & D17.1 and ASME Section IX. In addition, we
routinely develop and qualify processes and welders for project specific welding
requirements.
WATERJET CUTTING…
Excelco/Newbrook, Inc. recently added a Flow Model 6012 (72" x 144" Table)
Integrated Flying Bridge
(IFB) water jet cutting
machine with
87,000PSI high pressure
pump and dynamic cutting
head. This abrasive
waterjet machine is capable
of cutting any metal, stone,
tile and glass material with
unmatched accuracy and
intricacy. Waterjet
capabilities have been fully
integrated into our
fabrication processes to
reduce costs and improve schedules.
We often team with local vendors for specialized services such as forming, plate and
bar bending, waterjet cutting and laser cutting. In many cases, drawing files and other
information are supplied to our vendors via the Internet. Heat treating to various
requirements can be handled in house or by several teamed vendors.
QUALITY ASSURANCE …
Excelco/Newbrook, Inc.’s Quality System is in compliance with and certified to ISO9001, National Board of Boiler and Pressure Vessel for Alteration and Repairs (“R”
stamp), Nadcap and MIL-I-45208A. MIL-I-45208A is the foundation for the quality
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
system. The system was designed to control even the most stringent customer specific
requirement yet flexible enough to adapt to the needs of your particular application.
Please contact us to receive a copy of our quality manual.
NON-DESTRUCTIVE TESTING
We have in-house NDT capability to perform RT (Radiography Testing), UT (Ultrasonic
Testing), PT (Liquid Penetrant Testing), MT (Magnetic Particle Testing), VT (Visual
Inspection Testing) HT (Hydro Testing) and HLT (Helium Leak Testing). NDT is
routinely performed to numerous Military and commercial specifications. All NDT
personnel are qualified to NAVSEA 250-1500-1 and NAS 410.
NDT
DISCIPLINE
UT
DESCRIPTION
MODEL
Panametrics Epoch II
MT
Parker Contour Probe – Model DA400
Parker Contour Probe – Model DA200
Magnaflux power source – Model P-1000
Magnaflux power source – Model KRH-3D
RT
HLT
Eresco MF2 200ku/4.5MA Panoramic Constant
Potential Machine
Nova Film Processor
Visible and Fluorescent, Solvent and Water
washable penetrant systems
Helium leak tester - Alcatel Model ASM 120H
HT
Air powered Hydro pump – Barbee Model P-200
PT
CAPABILITY AND/OR
LIMITS
Contact for Longitudinal and
Shear wave Inspection
AC/DC current
AC/DC current
1000 Amps full wave and half
wave
4000 DC amps and 3000 AC
amps
Capable to X-ray up to 1 ¾” of
Carbon steel
Handles up to 14” x 17” films
Sensitivity Levels of ½ to 4
Sensitivity of 1 x 10 –9 MBAR
l/s
0 – 12,500 PSI
DIMENSIONAL INSPECTION …
Dimensional inspection is performed on a Helmel
Engineering Microstar CMM having a standard XYZ
working envelope of 40”x50”x36” with capability to
expand the Y axis up to 98”. CMM data feeds directly
into a Windows PC graphical workstation that is
connected to our computer network. This information is
stored on-line for instant recall by our inspection
personnel, engineers and is available to be shared with
our customers in a Microsoft file format. For many
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
inspection operations, conventional measuring tools are also used. We maintain
calibrated micrometers up to 24”, Verniers up to 120”, granite surface plates up to 48” x
96”, a full compliment of plug and ring thread gages and various gages for special use.
Inspection of critical parts is completed in our climate controlled inspection area. In
addition, we recently added portable CMM Faro arm technology capable of remote
inspection in 4’ spheres and FARO Model IG-24 laser tracker to achieve precision
measuring on large, complex parts.
In addition to standard inspection equipment, we also design and manufacture custom
inspection tools and gages to verify extremely difficult-to-reach or measure features.
Quality and engineering work together as a team developing a manufacturing process
that incorporates in-process measurement and verification driving your component to be
made right the first time and on time.
Excelco/Newbrook, Inc.’s inspection process has been specifically developed to deliver
cost-effective component certification. Our Total Quality focus enables us to customize
our recording procedures and compile inspection data according to your exact
documentation needs. Whether it is 100% dimensional check of all component features
or a specialized sampling plan, we will put in place a program to meet your needs.
SPECIALIZED SERVICES…
Pushing the envelope beyond the capability of most job shops, Excelco/Newbrook, Inc.
provides customers with specialized services unavailable in the market. The small size
of our company allows us to be flexible and quickly respond with an innovative
approach to solving your most difficult
manufacturing challenge.
Our Project
Engineers
pull
together
hands-on
manufacturing experience and project
management skill. This provides a proper
balance between attention to detail and
management drive to propel your project to
successful completion. We are able to
provide you with detailed manufacturing
plans and accurate project status
schedules.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net
EXCELCO/NEWBROOK, INC.
Box 231, Silver Creek, NY 14136
Being a company driven by engineering know-how, we have the ability to manage
highly specified material procurements and purchase subcontract services typically
required on highly engineered products. Subcontracts include specialized heat
treatments, surface coatings, plating, material testing and analysis.
Excelco/Newbrook, Inc.’s engineering staff is eager to participate as a member of your
design for manufacture project development team. Utilizing solid modeling software, we
can model a part, optimize its manufacture and reduce cost through computer aided
manufacturing software simulation. Often our welding engineers can recommend a
structurally equivalent fabricated and machined component to replace a machined from
solid design. For designs requiring very costly materials, this can pass on real savings
to you.
Telephone (716) 936-2644
Fax (716) 934-2054
www.excelco.net