M O T O R S P O R T S

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Transcription

M O T O R S P O R T S
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U.S. $5.00
Copyright 2010 BBR Motorsports Inc.
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Innovative 4-Stroke Performance Technology
BBR Motorsports
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A MESSAGE FROM THE BROWN BROTHERS
Our first BBR catalog was printed in 1996. It was a total of 8 pages, and showed about 20 different products we offered.
Even though we did not have a big selection back then, each one of our components was unique and hand-crafted with great attention to detail. Billet machined
parts were carved out of blocks of aluminum on our first CNC milling machines, and we made a small number of fabricated components like aluminum subframes,
swingarms, and exhaust systems. Thankfully, the motocross industry took notice of what we were doing, and the phones started ringing. Early on, our mission
was simple: 1.) Build innovative 4-stroke off-road products, 2.) Focus on the “fun-factor”, and 3.) Take great care of our customers
Today, we offer over 1,200 different items, and sell to customers in over 30 countries. Our new 25,000 square-foot manufacturing facility is capable of building
almost anything we dream up, from the smallest components to our complete custom BBR Perimeter Framed race bikes.
We hope you enjoy this BBR performance catalog. You will find many new items including our V3 Perimeter Frame Kits, D2 Exhaust Systems, U-Flow Filters, and
more. We also have a complete line of new products for the Kawasaki KLX140, Suzuki DRZ70 and Yamaha TTR110, as well as an expanded line for many of the
other four-stroke playbikes we love.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
A lot has changed since our first 8-page catalog, but our mission remains the same. Innovation, fun, and a focus on the customer still make up the foundation of
our business. We are grateful for the opportunity to do what we love. We are also grateful for the many customers, friends and business partners we have come to
know along the way. Most important, we thank our dedicated employees who work with us to manufacture the very best parts money can buy.
We look forward to working with you,
Duane, Chris and Brent Brown
HONDA
CRF50
CRF70
CRF80/100
CRF150F/230F
CRF150R
KAWASAKI
KLX110
KLX140
SUZUKI
DRZ70
DRZ125
YAMAHA
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TT-R125
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ACCESSORIES/APPAREL
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TT-R50
TT-R90/110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Photo: D.Sperry
BBR Motorsports
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BBR Motorsports
D2 Exhaust
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
TM
BBR introduces the next generation in D-Section exhaust systems, the D2. This all new design
incorporates an air-craft quality stainless steel header and mid-pipe that has been tuned specifically
to optimize performance and power gains. An all new, lightweight “D” profile muffler is used to
dramatically reduce weight on all models. BBR’s unique “D” muffler also allows for maximum tire
clearance and packing volume. For all applications, the new BBR D2, come as complete systems
including header and muffler. A USDA Forest Service approved spark arrester is included. If you need
to reduce the dB level BBR offers an optional Quiet Insert that will keep the neighbors happy.
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
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BBR Motorsports
$299.95
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205-HXR-5031
205-HXR-5032
D2, Silver /XR/CRF50, 00-Present
D2 Big Bore, Silver /XR/CRF50, 00-Present
$269.95
$279.95
205-HXR-7031
D2, Silver /XR/CRF70, 97-Present
$279.95
205-HXR-1031
D2, Silver /XR/CRF80/100, 97-Present
$299.95
205-HCF-1531
D2, Silver /CRF150F, 03-05, CRF230F, 03-Present
$329.95
205-HCF-1532
D2, Silver /CRF150F, 06-Present
$329.95
205-HCF-1631
D2, Silver /CRF150R, 07-Present
$469.95
205-KLX-1131
D2, Silver /KLX/DRZ110, 02-Present
$279.95
205-KLX-1132
D2 Big Bore, Silver /KLX/DRZ110, 02-Present
$299.95
205-KLX-1431
D2, Silver /KLX140, 08-Present
$329.95
205-DRZ-7031
D2, Silver /DRZ70, 08-Present
$279.95
205-DRZ-1231
D2, Silver /DRZ/KLX125, 03-Present
$329.95
205-YTR-5031
D2, Silver /TTR50, 06-Present
$269.95
205-YTR-1131
D2, Silver /TTR110, 08-Present
$279.95
205-YTR-1231
D2, Silver /TTR125, 00-Present
$299.95
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Photos: D.Sperry
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D2 Exhaust
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BBR Motorsports
D2, Silver /XR/CRF80/100, 85-Present
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-HXR-1031
Honda
Jeremy McGrath
7-Time AMA SX Champion
BBR/Monster Energy
Factory Rider
CRF 50
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Photo: A. Booth
BBR Motorsports
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XR/CRF 50
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BBR XR/CRF50 Aluminum Perimeter Frame KitTM
6061 aluminum twin spar frame 2" longer than stock
BBR Patended frame design
6061 Billet Adjustable Super-CompTM Swingarm 5” longer than stock
Blue/Medium and Red/Soft leverage blocks are included
8" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock,
custom-built specifically for the BBR Perimeter Frame. It is fully rebuildable,
uses standard size valving shims and has a giant 16mm shaft. It also
provides adjustable compression and rebound
1100lb. spring is standard with optional spring rates available
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum finish
Comes complete with MSO paperwork for easy registration
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Frame Kit includes: frame, subframe, swingarm, shock,
D2 exhaust, gas tank, footpeg mounts, carb manifold adapter, chain guide
and BBR gas cap.
350-BBR-5010
XR/CRF50 00-Present
$2499.95
Optional Parts
1200lb. Shock Spring
975lb. Shock Spring
Oversize Header
Carbon Fiber Tank Cover
Rear Disc Brake System
Blk./Stiff Leverage Block
660-HXR-1007
660-HXR-1005
212-BBR-5005
585-BBR-5002
see page 7
330-BBR-1203
$89.95
$89.95
$169.95
$49.95
$549.95
$55.95
*Patent# 523379S
BBR XR/CRF50 Aluminum SuperPro Frame KitTM
BBR proven performance and value. Super light and super strong, the BBR SuperPro Frame can handle the most extreme conditions.
It is 100% designed, tested, machined, welded and heat-treated in the USA. Tired of trying to get the 1970’s mono-shock style
suspension to work? This frame has the best XR/CRF50 rear suspension design available. High-quality, exclusive BBR SuperShock rear
shock.
6061 aluminum frame 1" longer than stock
6061 Billet SuperComp non-adjustable swingarm 5" longer than stock
8.0" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock,
custom-built specifically for the BBR Super Pro. It is fully rebuildable, uses standard
size valving shims, and has a giant 16mm shaft. Adjustable compression and
rebound with 1100lb. spring being standard and optional spring rates available.
Roto-blasted and anodized aluminum finish
Tapered steering bearings are pre-installed for easy assembly
Comes complete with MSO paperwork for easy registration
Frame Kit includes: frame, subframe, swingarm and shock.
350-BBR-5008
XR/CRF50 00-Present
$1599.95
Optional Parts
1200lb. Shock Spring
975lb. Shock Spring
Rear Disc Brake System
660-HXR-1007
660-HXR-1005
see page 7
$89.95
$89.95
$619.90
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
The BBR Perimeter Frame Kit is the ultimate upgrade for your XR/CRF50. With new geometry, each and every kit is handcrafted by the master fabricators at
BBR. The unique frame and swingarm design provides superior handling and eliminates the motor as a stress member of the frame. Broken motor cases and
twitchy handling are a thing of the past! 100% engineered, machined, welded, heat-treated and tested in the USA.
CRF 50
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BBR Rear Disc Brake System
Features a one-piece billet hub with massive bearings, thick rotor, and full-floating caliper, this
brake system is ready to handle the highest horsepower minis on the planet. Optional adapter
kit required for SuperPro and stock type frames. Requires HD Spoke Kit. Available in your
choice of black or silver hub. Optional Galfer WaveTM rotor available.
w/Black Hub
w/Silver Hub
550-HXR-5011
550-HXR-5031
Perimeter 50 Frame
Perimeter 50 Frame
$549.95
$549.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Optional/Replacement Parts
Hub Only Black
Hub Only Silver
Adapter Kit
Hub Bearings (ea.)
HD Spoke Kit
550-HXR-5111
550-HXR-5131
550-HXR-5050
550-HXR-5190
See Page 11
Brake Pads
BBR Rotor w/Bolts
Galfer WaveTM Rotor
Disc Brake Kit
Disc Brake Kit
SuperPro/Stock Frames
Disc Brake Kit
550-HXR-5203
550-HXR-5202
$20.95
$39.95
550-HXR-5210
$129.95
$219.95
$219.95
$69.95
$11.50
$59.95
*Patents Pending
Marzocchi Shiver 35mm Works Fork Kit
The trickest front fork on the market today. An inverted 35mm fork with 5½" of travel, independent compression and
rebound adjustment, coated lower tubes and carbon fiber fork guards. Complete kit includes: Fork set, tripleclamp set,
hydraulic brake system and complete 12” front wheel assembly with tire, tube and rim lock. BBR Supermoto disc
brake upgrade kit available for this fork.
Complete Fork Kit
632-HXR-5511
XR/CRF50 00-Present
$1350.00
Optional/Replacement Parts
Brake Pads/Formula
Brake Lever/Formula
160mm Brake Rotor
Fork Seal Set
Fork Guard Set
10” Wheel Assembly
12” Wheel Assembly
633-HXR-5001
633-HXR-5002
633-HXR-5003
633-HXR-5005
633-HXR-5006
392-HXR-5311
392-HXR-5411
$35.00
$59.00
$34.50
$42.50/both legs
$64.95
$238.00
$268.00
*Shown with optional bars.
BBR E-6 Front Fork Kit
Conventional wisdom. BBR E-6 forks are designed and purpose built for adults and fast
riders. A conventional style fork offering a full 6” of travel. The E-6 Fork features dual
bushings, chrome-moly fork tubes & a dual-pinch bolt triple clamp design. Kits include: E-6
fork set, CNC machined tripleclamp set w/aluminum stem, tapered steering bearings and
extended brake cable. Options include: Complete BBR handlebar kit and BBR disc brake kit.
Black, w/Bar Kit
Black, w/o Bar kit
630-HXR-5413
630-HXR-5414
XR/CRF50 00-Present
XR/CRF50 00-Present
$649.95
$569.95
Optional/Replacement Parts
Disc Brake Kit
HD Springs
Oil/Dust Seals
Brake Cable
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See page 9
650-KLX-1105
635-HXR-5200
513-BBR-1002
BBR Motorsports
$449.95
$79.95
$11.50/leg
$24.00
*Shown w/o Bar kit
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BBR V3 MidSize Pro Perimeter FrameTM
The MidSize Pro uses KLX110 Perimeter Frame geometry,
forks, wheels, seat and plastic. What distingushes this
frame from the BBR 110 Perimeter Frame is that it utilizes a
CRF50 based motor. You can have a mid-size chassis with a
high-horsepower CRF50-based power plant. With today’s
advanced technology in CRF50 engines, you can achieve
a superior power-to-weight ratio with the MidSize ProTM
from BBR Motorsports. This frame can be converted to fit a
KLX 110 motor by simply changing a couple components.
6061 aluminum twin spar frame 1" longer than stock
BBR Patented frame design
6061 Billet Adjustable Super-CompTM Swingarm
Blue/Medium and Red/Soft leverage blocks are included
8" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear shock,
custom-built specifically for the BBR Perimeter Frame. It is fully rebuildable,
uses standard size valving shims and has a giant 16mm shaft. It also provides
adjustable compression and rebound with optional spring rates.
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum finish
Comes complete with MSO paperwork for easy registration
Frame Kit includes: frame, subframe, SuperCompTM swingarm,
Patent# 522,928S
shock, D2 exhaust, gas tank, footpeg mounts, brake pedal,
kickstarter, side panels, chain guide and BBR gas cap.
Additional patents pending
350-BBR-5025
Custom Build Frame Kit
$2999.95
BBR MidSize Pro Rolling Chassis
Let BBR start off your complete bike build by supplying you
with a race ready Rolling Chassis. Just add motor. Countless
options are available along with complete race ready bikes.
MidSize Pro Rolling Chassis start at $5999.95.
Call for full details. (888) 668-6227 or (253) 631-8233
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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BBR SuperStockTM Swingarm
BBR SP-5TM Front Fork Kit
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Value and performance. The BBR SP-5 Front
Fork Kit offers 5" of travel with superior
damping control and bottoming resistance.
The complete package includes: SP-5 fork
set, CNC machined tripleclamp set with
lightweight aluminum steering stem and
tapered steering bearing set. Shown with
optional BBR full handlebar kit.
BBR’s SuperStock Swingarm is burly enough to handle today’s pit
bike racer. Constructed of heat-treated 6061-T6 aluminum with
billet drop-outs and shock mount, it is lengthened by 2¼". Includes
stainless steel bushings and high-quality needle bearings. Accepts
12" rear wheels.
330-HXR-5131
XR/CRF50 00-Present
Optional/Replacement Parts
HD Springs
Oil/Dust Seals
Brake Lever
650-HXR-7005
635-HXR-5100
633-HXR-5002
$79.95
$9.50/leg
$24.00
$359.95
Silver w/Bar Kit 630-HXR-5333
Silver, no Bar Kit 630-HXR-5334
BBR Front Disc Brake System
XR/CRF50 00-Present
XR/CRF50 00-Present
$499.95
$419.95
BBR Tapered Steering Bearings
Upgrade performance by
replacing stock ball bearings.
Complete with upper and
lower bearings with races and
lower seal.
516-HXR-5001
*Requires 12” rim sold seperately
The BBR MX Front 12” Silver front disc brake system comes with a 28H
Hub, BBR Disc Brake System, 180mm Galfer WaveTM Rotor, 12” HD Spokes,
BBR Throttle Assembly & Cable Guide. The SuperMoto version comes with
220mm GalferTM Wave Rotor. (Marzocchi only)
552-HXR-5031
552-HXR-5231
BBR MX Front Disc Brake Kit, E-6 Fork Kit, 12” Silver
SuperMoto Disc Brake Kit for Marzocchi Fork
XR/CRF50 00-Present
$39.95
BBR Forged Aluminum Kickstarter
High-strength forged aluminum kicker paired with a forged steel knuckle.
Great for stock or fully modified motors. High quality and extremely strong.
$449.95
$499.95
Fox Float MXR AirShox Rear Shock
131-HCF-5001
XR/CRF50 00-Present $129.95
BBR Billet Aluminum Brake Pedal
The most versatile rear shock on the market today. Fully adjustable via
included micro air pump. Unbelievable performance for kids to agressive
adult riders with a simple twist of the clickers.
CNC machined billet aluminum for the ultimate in strength and
appearance. Red anodized tip is replaceable and adjustable for
rider preference. For drum brake use.
640-HXR-5201
120-HCF-5041
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XR/CRF50 00-Present Stock Frames $299.95
BBR Motorsports
XR/CRF50 00-Present $149.95
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BBR Handlebar/Tripleclamp Kit
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The first step to upgrading your pit bike. The most complete bar kit on the market. Includes billet tripleclamp, 8" rise handlebars, cable set, throttle
assembly, brake lever, kill switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Easy to install.
Black
Red
510-HXR-5011
510-HXR-5041
XR/CRF50 00-Present
XR/CRF50 00-Present
$199.95
$199.95
BBR Tripleclamp-Red
BBR Tripleclamp-Black
Brake Cable
Throttle Cable
Throttle Assembly
Brake Lever Assembly
Carb Top
Kill Switch
8” High-Rise Bars
510-HXR-5042
510-HXR-5012
510-HXR-5101
510-HXR-5102
510-HXR-5103
510-HXR-5104
510-HXR-5105
510-HXR-5106
510-HXR-5107
$109.95
$109.95
$24.00
$24.00
$24.95
$15.95
$15.50
$12.95
$29.95
Optional Parts
6” Low-Rise Bars
7” Mid-Rise Bars
Aluminum Throttle Tube
Throttle Cable (Lg. Carb)
510-HXR-5108
510-HXR-5109
512-BBR-3001
512-BBR-1001
$29.95
$29.95
$42.95
$24.00
BBR Shock Spring
Custom-wound
from aircraft-quality
spring steel. Tough
powder-coated
finish. An important
component in the
CRF suspension
package. Fits stock
shock.
660-HXR-5005
Custom-developed by BBR for adult riders
and fast kids. Preset and stress-relieved for
long life. Another race-proven BBR product.
Fits stock forks.
XR/CRF50 00-Present
$49.95
650-HXR-5005
BBR Aluminum Folding Shift Lever
Forged aluminum with knurled steel folding tip. Stronger
and lighter than the stock shift lever. Ti anodized finish.
OEM quality.
Standard
Long +1
537-BBR-1001
537-BBR-1002
BBR Pro Series 4 Pegs
BBR Fork Springs
XR/CRF50 00-Present $39.95
XR/CRF50 00-Present $39.95
XR/CRF50 00-Present
$39.95
Cast stainless steel for high strength and
durability. Wider footpeg platform for
better support. Includes springs.
530-IMS-1001
XR/CRF50 00-Present
BBR HD Footpeg Bracket and Pins
Strongest peg mount available. Forged from high-strength
chromoly. Designed to withstand heavier adult riders. Lowers
peg position by ¾" and moves rearward by ½". HD Pins are
CNC machined from 304 stainless steel and offer the strongest
replacement on the market. Pins sold seperately.
Bracket
HD Pins (2)
540-HXR-5001
541-HXR-5001
XR/CRF50 00-Present
XR/CRF50 00-Present
$89.95
$19.95
$95.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Replacement Parts
CRF 50
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BBR D2 Exhaust SystemTM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Big Bore version recommended for 88cc and up.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-HXR-5031
205-HXR-5032
XR/CRF50 00-Present (Standard) $269.95
XR/CRF50 00-Present (Big Bore) $279.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
BBR CancelCoreTM Quiet Insert
Tires, Tubes & Rim Lock
Keep the neighbors happy. Unique stainless tapered cone design that
reduces sound while maintaining horsepower. Bolts on in minutes.
Choose from a variety
of high quality, top
brand tires. A spare
tube is a must have.
BBR’s HD rim lock is an
essential component
for a high-horsepower
mini. Drilling of rim is
required for rim lock.
220-BBR-1014
Fits all BBR Exhaust
$89.95
Lightweight Aluminum Rims
Dunlop D756 2.75-10
Michelin MS2 2.75-10
Michelin MS2 2.50-12
Xtreme Pitpro 3.50-10R
Innova Tough Gear 2.75-12F
Tube 2.50/2.75-10
Tube 2.75/3.00-12
HD Rim Lock 1.60
393-HXR-5004
393-HXR-5022
393-HXR-5023
393-HXR-5031
393-HXR-5032
394-HXR-5001
394-HXR-5002
395-HXR-5001
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
$38.95
$34.95
$36.95
$75.95
$59.95
$10.95
$10.95
$12.95
BBR HD Spoke Kits
Exclusive high-quality rims. Lighter and stronger than stock.
Available in 10" or 12" applications. Check swingarm clearance prior
to running a 12" rear. Sold individually in your choice of colors.
Requires BBR HD spokes for proper fit.
10” Rims
Gold Rim
Black Rim
Blue Rim
Red Rim
390-HXR-5101
390-HXR-5111
390-HXR-5121
390-HXR-5141
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
00-Present
00-Present
00-Present
00-Present
390-HXR-5201
390-HXR-5211
XR/CRF50 00-Present
XR/CRF50 00-Present
$99.95
$99.95
$99.95
$99.95
12” Rims
Gold Rim
Black Rim
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BBR Motorsports
$104.95
$104.95
Large-diameter stainless steel spokes and nipples. Helps eliminate
broken spokes and hubs. Each kit contains enough spokes for one wheel.
Requires drilling of stock hub. Drill bit and spoke wrench included. Will fit
BBR rear disc brake hub along with stock front or rear hubs.
10” Stock/BBR Hub 391-HXR-5001
12” Stock/BBR Hub 391-HXR-5002
XR/CRF50 00-Present
XR/CRF50 00-Present
$59.95
$59.95
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BBR Aluminum Chain Guide
This trick piece fully wraps the chain to guide it onto
the rear sprocket and protects expensive engine cases:
CNC machined aluminum, stainless steel hardware,
HDPE plastic buffer.
Black
Red
340-HXR-5011
340-HXR-5041
XR/CRF50 00-Present $69.95
XR/CRF50 00-Present $69.95
BBR Tall Seat Assembly
BBR Aluminum Skid Plate
3
/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection
for your engine and pipe. Installs in minutes. Only the finest in materials and
craftsmanship. All hardware included.
Complete tall seat assembly for your XR/CRF50. OEM-quality seat
base, high-density tall foam and solid black non-slip BBR seat
cover. Optional BBR Graphic seat cover available.
716-HXR-5001
XR/CRF50 00-Present
Black 320-HXR-5011
Silver 320-HXR-5031
Red
320-HXR-5041
XR/CRF50 00-Present $79.95
XR/CRF50 00-Present $79.95
XR/CRF50 00-Present $79.95
$89.95
BBR Billet Gas Cap
Attention to detail.
Billet-machined 6061‑T6
aluminum gas cap.
A must-have for any
modified bike.
BBR Rev Box
Developed by BBR to replace the CDI unit for enhanced power curve.
Eliminates rev-limiter for optimum performance. Hotter initial spark
promotes easy starting.
110-HCR-1204
XR/CRF50 00-Present
451-HXR-5001
$69.95
XR/CRF50 00-Present
BBR Colored Plastic Kit
Choose your color and set your bike apart from the rest. Injection-molded for a perfect OEM-quality
fit. Complete kit includes: Colored CRF50 style fenders, tank shroud, with white number plates.
Black Plastic
Blue Plastic
Silver Plastic
Yellow Plastic
Orange Plastic
Green Plastic
Red Plastic
White Plastic
Pink Plastic
700-HCF-5001
700-HCF-5002
700-HCF-5003
700-HCF-5004
700-HCF-5005
700-HCF-5006
700-HCF-5007
700-HCF-5008
700-HCF-5009
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
$99.95
$99.95
$99.95
$99.95
$99.95
$99.95
$99.95
$99.95
$99.95
$59.95
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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BBR Concept Graphics Kits
BBR “Chrome” Graphics
The same graphics used on all BBR team bikes. These complete graphic kits
include: tank/shroud graphics, fender decals and other decals.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra
strong 3M adhesive for first rate appearance and durability. The kit
includes graphics for: (shrouds, front fender tip & sides, rear fender, small
side panel accent and numerous other decals.)
BBR Complete Factory Race Bikes Starting At $8500
BBR/Monster “Phantom” Graphics
BBR/Monster “Phantom” graphics for your CRF50. Printed on 16mil vinyl
with ultra strong adhesive. Includes tank shroud decals, front and rear
fender decals, stock fork guard and Marzocchi fork guard decals along
with other assorted decals.
710-HCF-5011
13
Graphics Kit Only
XR/CRF50 04-Present $69.95
BBR Motorsports
710-HCF-5022
Graphics Kit Only
XR/CRF50 04-Present $69.95
710-HCF-5021
Graphics Kit w/Seat Cover
XR/CRF50 04-Present $109.95
BBR “Skull” Graphics
Limited edition “Skull” graphics for your CRF50. Skull graphics are printed
on 16mil vinyl with ultra strong 3M adhesive. Includes tank shroud decals,
front and rear fender decals, and small side panel decals.
710-HCF-5005
Graphics Kit Only
XR/CRF50 04-Present $59.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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CRF 50
Honda
Tim Wiegand
BBR Motorsports
Factory Rider
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BBR Performance Sprockets
Lightweight aluminum rears and durable steel fronts. Available in almost any size.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
35T Rear
36T Rear
37T Rear
38T Rear
39T Rear
40T Rear
13T Front
14T Front
15T Front
16T Front
380-HXR-5035
380-HXR-5036
380-HXR-5037
380-HXR-5038
380-HXR-5039
380-HXR-5040
385-HXR-5013
385-HXR-5014
385-HXR-5015
385-HXR-5016
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
XR/CRF50
00-Present
00-Present
00-Present
00-Present
00-Present
00-Present
00-Present
00-Present
00-Present
00-Present
$39.95
$39.95
$39.95
$39.95
$39.95
$39.95
$16.95
$16.95
$16.95
$16.95
BBR 13” Aluminum
Bike Stand
RK Gold Racing Chain
Lightweight silver
aluminum motorcycle
stand. The perfect size
High-strength, long-lasting RK MXZ gold racing
chain. Reduces drag and increases performance.
Used exclusively by the BBR Race Team.
390-BBR-1011
RK GB420MXz 130L
$34.95
for your XR/CRF50
and other mini bikes.
575-BBR-1003
XR/CRF50 04-Present
Lightspeed Carbon Fiber Components
Add carbon fiber to the look of your
mini racer. Lightweight components
that add great looks and save weight.
Tank Cover (Stock)
Tank Cover (Perimeter)
Ignition Cover
Glide Plate
585-HXR-5001
585-HXR-5002
485-HXR-5001
320-HXR-5101
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
$49.95
$49.95
$199.95
$95.95
BBR Tapered Air Filter
High quality, free-breathing gauze filter. Replaces entire air-box
assembly. Recommended for on-road or light dust applications.
25mm/Stock Carb
35mm/(18mm carb)
38mm/
431-BBR-1001
431-BBR-1002
431-BBR-1003
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
$16.95
$16.95
$16.95
Uni Air Filter
High quality free-flowing replacement air filter. Replaces entire
air-box assembly. Recommended for off-road applications.
26mm/Stock Carb
32mm/(18mm carb)
44mm/(26mm Carb)
430-HXR-5001
430-HXR-5002
430-HXR-5003
XR/CRF50 00-Present
XR/CRF50 00-Present
XR/CRF50 00-Present
$16.95
$16.95
$16.95
$64.95
Impressive power. Engineered and developed by BBR. This cylinder
retains skid plate mounts and includes: BBR aluminum cylinder, piston
kit, exclusive BBR motocross-grind camshaft and gasket kit. The most
reliable kit available. Runs great with stock carb or bolt on BBR’s 18mm
Carb Kit.
411-HXR-5002
XR/CRF50 00-Present
$199.95
411-HXR-5100
411-HXR-5103
411-HXR-5105
411-HXR-5101
$15.95
$94.00
$25.00
$135.00
BBR Aluminum Cylinder 18mm Carb Kit with throttle and cable
52mm flat-top piston, rings, pin, clips
Assorted main and pilot jets
Exclusive BBR Motocross grind Camshaft
Performance manifold and air filter
Complete top end gasket set
411-HXR-5400
XR/CRF50 00-Present
$349.95
Gasket Kit
Piston Kit*
Rings
Cylinder
411-HXR-5210
411-HXR-5411
411-HXR-5212
411-HXR-5250
$19.95
$98.00
$32.00
$155.00
BBR 88cc SuperPro Bore Kit
BBR 106cc SuperPro Stroke Up Kit
BBR Aluminum Cylinder
BBR HD Clutch Springs
Exclusive BBR grind Camshaft
High volume oil pump
Complete top end gasket set
Detailed instructions
Transform your BBR 88cc Super Pro Bore Kit into a race ready
106cc beast. Stroke Up Kit comes complete with 50mm
BBR Big Valve/Big Port Cylinder Head
BBR Billet Camshaft cover (black)
52mm 11:1 piston, rings, pin, clips
18mm Carb Kit with throttle and cable
Assorted main and pilot jets
Performance manifold and air filter
XR/CRF50 00-Present
stroker crankshaft, piston kit and gaskets. A simple bolt-on
kit, no other modifications necessary.
411-HXR-5360
88cc SuperPro Bore Kit
$299.95
$649.95
Replacement Parts
Gasket Kit
411-HXR-5210
Piston Kit*
411-HXR-5211
Rings
411-HXR-5212
52mmCylinder
411-HXR-5250
Big Valve/Port Head 411-HXR-5251
$19.95
$98.00
$32.00
$155.00
$300.00
*Piston, rings, pin & clips
BBR 106cc SuperPro Stroker Kit
BBR Big Valve/Big Port Cylinder Head
Performance manifold and air filter
BBR Aluminum Cylinder
BBR Billet Camshaft cover (black)
52mm 11:1 piston, rings, pin, clips
50mm Stroker Crankshaft
BBR HD Clutch Springs
Exclusive BBR Motocross-grind Camshaft
High volume oil pump
Carb Kit with throttle and cable
Complete gasket set
Detailed instructions
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411-HXR-5305
XR/CRF50 00-Present
$799.95
Replacement Parts
Gasket Kit
411-HXR-5310
Piston Kit*
411-HXR-5311
Rings
411-HXR-5212
52mmCylinder
411-HXR-5250
Big Valve/Port Head 411-HXR-5251
*Piston, rings, pin & clips
$29.95
$105.00
$32.00
$155.00
$300.00
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BBR 88cc FTP (Flat-Top) Big Bore Kit w/Cam
*Piston, rings, pin & clips
*Piston, rings, pin & clips
411-HXR-5206
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Replacement Parts
Replacement Parts
Gasket Kit
Piston Kit*
Rings
Cylinder
R
Honda
BBR 82cc Big Bore Performance Kit w/Cam
O T O
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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BBR 18mm Carb Kit
BBR 26mm Carb Kit
A complete kit with 26mm
Mikuni carburetor, BBR
high-flow, rotating mount
intake manifold, throttle,
throttle cable, extra jets for
fine tuning, air filter and all
necessary hardware.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
18mm Keihin carb complete with throttle assembly, throttle cable
and extra jets for fine tuning. Includes two different manifolds; one
for stock XR/CRF50 head and one for big valve heads. Perfect match
for our 82cc Big Bore Kit.
420-HXR-5002
XR/CRF50 00-Present
$179.95
Optional/Replacement Parts
Throttle Cable
Throttle Assembly
Alum. Throttle tube
512-BBR-1001
512-BBR-2001
512-BBR-3002
$24.00
$22.95
$42.95
Race proven by BBR. Works with stock clutch pack for longer
life and less slippage.
XR/CRF50 00-Present
$24.95
Tokyo Mods Stage 3 Digital Ignition System
A true “Works“ ignition system for your racer. 10 Map programable
module with handlebar mounted switch to select curves.
Complete digital system with lightweight flywheel and
everything needed for installation.
452-HXR-5003
XR/CRF50 00-Present
$899.95
BBR Performance Camshaft
Designed by BBR to enhance mid and
top-end power. Manufactured using
the highest quality standards. No core
required. For use in stock heads.
411-HXR-5102
17
XR/CRF50 00-Present
BBR Motorsports
XR/CRF50 00-Present
$99.95
$279.95
Optional/Replacement Parts
Throttle Cable
Throttle Assembly
Alum. Throttle tube
512-BBR-1001
512-BBR-2001
512-BBR-3002
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
BBR HD Clutch Springs
410-HXR-5005
420-HXR-5005
$24.00
$22.95
$42.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Photo: T. Scavo
CRF 50
Honda
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
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Kitaco 124cc Ultra 4 Disc/3 Speed
Clutch/Transmission Kit
Kitaco Inner Rotor Ignition
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
This ignition system replaces your OEM Honda ignition with
a small, lightweight, inner-rotor ignition. The result is a super
fast-revving motor. Includes its own CDI/Rev-Box box and wiring
harness. Uses stock coil.
450-HXR-5001
410-HXR-5301
XR/CRF50/70 00-Present
$1129.95
Rotor Puller/Holder 450-HXR-5200
410-HXR-5311
410-HXR-5312
410-HXR-5313
410-HXR-5314
Kitaco Ultra Clutch
Kitaco Ultra Clutch
Kitaco Ultra Clutch
Kitaco Ultra Clutch
$299.95
Optional Parts
Optional/Replacement Parts
Clutch Friction Disc (ea.)
Clutch Plate (ea.)
Clutch Spring Set
Clutch Cable
XR/CRF50 00-Present
$18.00
$7.50
$18.95
$30.95
Kitaco Inner Rotors
Kitaco Super Coil
Kitaco 124cc Ultra SE Bore and Stroke Up Kit
Want to win at a pro level? The 124 SE uses the largest valves possible for
a 2-valve head design to produce a very linear and potent power curve.
Call for more details.
445-HXR-5001
410-HXR-5100
XR/CRF50 00-Present
$1649.95
Replacement Parts
Gasket Kit
Piston & Gasket Kit
Ring Set
Steel Valve Set (in/ex)
Valve Stem Seal (ea.)
Cylinder
Crankshaft
Valve Spring Set
Valve Spring Retainer Set
Valve Collet/Keeper (ea.)
19
410-HXR-5110
410-HXR-5111
410-HXR-5112
410-HXR-5115
410-HXR-5116
410-HXR-5117
410-HXR-5118
410-HXR-5119
410-HXR-5120
410-HXR-5121
BBR Motorsports
Kitaco 117/124SE
Kitaco 124SE
Kitaco 54mm/117/124SE
Kitaco Ultra SE
Kitaco Ultra SE
Kitaco 124SE (54mm)
Kitaco 54mm/124SE
Kitaco Ultra SE
Kitaco Ultra SE
Kitaco Ultra SE
$25.95
$119.95
$28.95
$145.95
$119.95
$295.00
$385.95
$34.50
$69.50
$7.25
XR/CRF50 00-Present
$57.95
$36.95
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Chris Gosselaar
BBR Motorsports
Factory Rider
Daytona 5-Disc Transmission Kit
These purpose built race transmissions are equipped with a full manual
clutch with reduced weight on the end of the crank, creating a more
responsive fast revving motor. Extremely durable heavy duty clutch
designed to withstand the torque of high horsepower motors. The gear
ratios are race oriented and engineered for higher horsepower and
faster speeds. BBR recommends 3-speed transmissions for 10” wheel
applications and 4-speed transmissions for 12” applications including
BBR’s mid-size pro.
3-Speed Kit
4-Speed Kit
410-HXR-5550
410-HXR-5551
XR/CRF50 00-Present
XR/CRF50 00-Present
$1199.95
$1299.95
Photo: T. Scavo
Daytona 119 DOHC Performance Engine Kit
Daytona engine components have proven to provide the most
advanced technology in horsepower & reliability. Derek Costella’s
Daytona-powered BBR Mid-Size ProTM propelled him to many national
event wins including the prestigious Las Vegas MiniMoto SX.
Daytona components can be found on many of BBR’s factory race
team bikes, and are excellent choice for anyone seeking the perfect
balance of race winning power and rock solid durability.
410-HXR-5505
XR/CRF50 00-Present
$2999.95
Replacement Parts
Gasket Kit
Piston & Gasket Kit
Ring Set
Intake Valve Kit-(2)
Exhaust Valve Kit-(2)
Aluminum Cylinder
Crankshaft
410-HXR-5510
410-HXR-5511
410-HXR-5512
410-HXR-5515
410-HXR-5516
410-HXR-5517
410-HXR-5518
Daytona 119cc DOHC
Daytona 119cc DOHC
Daytona 119cc DOHC
Daytona 119cc DOHC
Daytona 119cc DOHC
Daytona 119cc DOHC
Daytona 119cc DOHC
$25.95
$139.95
$39.95
$125.00
$135.00
$299.95
$299.95
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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BBR E-6TM Front Fork Kit
Conventional wisdom. BBR E-6 forks are designed and purpose
built for adults and fast riders. A conventional style fork offering a
full 6” of travel. The E-6 Fork features dual bushings, chrome-moly
fork tubes & a dual-pinch bolt triple clamp design. Kits include:
E-6 fork set, CNC machined tripleclamp set w/aluminum stem,
tapered steering bearings and extended brake cable.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Black, w/Chrome
630-HXR-7514
XR/CRF50 00-Present
Optional/Replacement Parts
HD Springs
Oil/Dust Seals
BBR D2 Exhaust SystemTM
650-KLX-1105
635-HXR-5200
$79.95
$11.50/leg
TM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
205-HXR-7031
XR/CRF70 97-Present
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$279.95
$12.95
BBR CancelCoreTM Quiet Insert
BBR Billet Tripleclamp
Keep the neighbors happy. Unique stainless tapered cone design that
reduces sound while maintaining horsepower. Bolts on in minutes.
CNC machined from 6061
aluminum. Adjustable
bar mount positions. A
great match for our BBR
Billet Lower Tripleclamp.
Anodized silver.
510-HXR-7031
220-BBR-1014
Fits All BBR exhaust
BBR Tapered Steering Bearings
21
XR/CRF70 97-Present
BBR Motorsports
$129.95
BBR Billet Lower Tripleclamp
CNC-machined from 6061
aluminum with lightweight
aluminum stem. Compliments
upper tripleclamp for a matched
set. Built for strength.
Upgrade performance by
replacing stock ball bearings.
Complete with upper and
lower bearings with races and
lower seal.
516-HXR-5001
XR/CRF70 97-Present
$89.95
$39.95
515-HXR-7031
XR/CRF70 97-Present
$149.95
$549.95
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BBR Billet Gas Cap
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110-HCR-1204
XR/CRF70 97-Present
$69.95
BBR Aluminum Skid Plate
3
BBR Rev Box
Developed by BBR to replace the CDI unit for enhanced
power curve. No rev-limiter for optimum performance.
Hotter initial spark promotes easy starting.
451-HXR-5001
XR/CRF70 97-Present
$59.95
BBR Shock Spring
660-HXR-7005 XR/CRF70 97-Present
XR/CRF70 97-Present $79.95
XR/CRF70 97-Present $79.95
XR/CRF70 97-Present $79.95
BBR Pro Series 4 Pegs
$89.95
Custom-developed by BBR for adult riders
and fast kids. Preset and stress-relieved for
long life. Another race-proven BBR product.
Fits stock forks.
Cast stainless steel for high strength and
durability. Wider footpeg platform for
better support.
650-HXR-7005
530-IMS-1001
BBR Aluminum Folding Shift Lever
Forged aluminum with knurled steel folding tip. Stronger and lighter
than the stock shift lever. Ti anodized finish. OEM quality.
537-BBR-1001
537-BBR-1002
Black 320-HXR-5011
Silver 320-HXR-5031
Red
320-HXR-5041
BBR Fork Springs
Custom-wound from
aircraft-quality spring
steel. Tough powdercoated finish. An
important component
in the CRF suspension
package. Fits stock shock.
Standard
Long +1
/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on protection
for your engine and pipe. Installs in minutes. Only the finest in materials and
craftsmanship. All hardware included.
XR/CRF70 97-Present $39.95
XR/CRF70 97-Present $39.95
XR/CRF70 97-Present
$79.95
XR/CRF70 97-Present
BBR HD Footpeg Bracket and Pins
Strongest peg mount available. Forged from solid high-strength
chromoly. Designed to withstand heavier adult riders. Lowers
peg position by ¾" and moves rearward by ½". HD Pins are
CNC machined from 304 stainless steel and offer the strongest
replacement on the market. Pins sold seperately.
Bracket
HD Pins (2)
540-HXR-5001
541-HXR-5001
XR/CRF70 97-Present
XR/CRF70 97-Present
$89.95
$19.95
$95.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Billet-machined 6061‑T6
aluminum gas cap.
A must-have for any
modified bike.
CRF 70
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CRF 70
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
BBR 88cc SuperPro Bore Kit
BBR Big Valve/Big Port Cylinder Head
BBR Billet Camshaft cover (black)
52mm 11:1 piston, rings, pin, clips
18mm Carb Kit with throttle and cable
Assorted main and pilot jets
Performance manifold and air filter
BBR 106cc SuperPro Stroker Kit
BBR Aluminum Cylinder
BBR HD Clutch Springs
Exclusive BBR grind Camshaft
High volume oil pump
Complete top end gasket set
Detailed instructions
411-HXR-5206
XR/CRF70 97-Present
$649.95
Replacement Parts
Gasket Kit
411-HXR-5210
Piston Kit*
411-HXR-5211
Rings
411-HXR-5212
52mmCylinder
411-HXR-5250
Big Valve/Port Head 411-HXR-5251
$19.95
$98.00
$32.00
$155.00
$300.00
*Piston, rings, pin & clips
BBR Damping Rod Set
Slower rebound and compression damping. Increases ride height
and travel by 1".
XR/CRF70 97-Present
$89.95
BBR SuperPro Stroke Up Kit
Transform your BBR 88cc Super Pro Bore Kit into
a race ready 106cc beast. Stroke Up Kit comes
complete with 50mm stroker crankshaft, piston
kit and gaskets. A simple bolt-on kit, no other
modifications necessary.
411-HXR-5360
23
88cc SuperPro Bore Kit
BBR Motorsports
411-HXR-5305
XR/CRF70 97-Present
$299.95
$799.95
Replacement Parts
Gasket Kit
411-HXR-5310
Piston Kit*
411-HXR-5311
Rings
411-HXR-5212
52mmCylinder
411-HXR-5250
Big Valve/Port Head 411-HXR-5251
*Piston, rings, pin & clips
BBR damping rods are manufactured from high-strength steel.
634-HXR-5100
BBR Big Valve/Big Port Cylinder Head
Performance manifold and air filter
BBR Aluminum Cylinder
BBR Billet Camshaft cover (black)
52mm 11:1 piston, rings, pin, clips
50mm Stroker Crankshaft
BBR HD Clutch Springs
Exclusive BBR Motocross-grind Camshaft
High volume oil pump
Carb Kit with throttle and cable
Complete gasket set
Detailed instructions
$29.95
$105.00
$32.00
$155.00
$300.00
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
Photo: MiniMoto France Magazine
CRF 70
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CRF 80/100
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XR/CRF 80/100
BBR CRF100 Aluminum Perimeter Frame KitTM
National-level race frame kit. For the Ultimate 80/100 enthusiast. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, airboot, exhaust system, graphics kit & seat cover, and BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete with MSO
paperwork. Complete race ready bikes from $8,499.
350-BBR-1001
XR/CRF80/100 93-Present $3299.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
TM
BBR D2 Exhaust SystemTM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
205-HXR-1031
XR/CRF80/100 85-Present
$299.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
BBR Billet Tripleclamp
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
BBR Tapered Steering Bearings
Designed to accommodate adult riders. Raises bar mount position 1¼",
fully adjustable forward and backward. Allows lowering of forks by up
to 1" to raise front end or retain stock height. Black anodized finish.
Standard 7/8”
510-HXR-1011
Oversized 1 1/8” 510-HXR-1012
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BBR Motorsports
XR/CRF80/100 85-Present
XR/CRF80/100 85-Present
$229.95
$229.95
Upgrade performance by
replacing stock ball bearings.
Complete with upper and
lower bearings with races and
lower seal.
516-HXR-5001
XR/CRF80/100 85-Present
$39.95
$89.95
BBR 120cc Big Bore Kit w/Cam
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411-HXR-1001
XR/CRF100 93-Present
$299.95
Increased displacement
Replacement Parts
High compression
Gasket Kit
Piston Kit*
Rings
Cylinder
HD Valve Springs
Camshaft**
High performance camshaft
New rocker arms and adjusters
Large fin cylinder design
Gasket Kit
Complete piston, pin, clip and rings
411-HXR-1010
411-HXR-1011
411-HXR-1012
411-HXR-1017
411-HXR-1025
411-HXR-1020
BBR Aluminum Frame Cradle
$19.95
$139.00
$40.00
$155.00
$59.95
$149.95 *Piston, rings, pin & clips **HD valve springs required
BBR Billet Gas Cap
Attention to detail.
Billet-machined 6061‑T6
aluminum gas cap.
A must-have for any
modified bike.
110-HCR-1204
Protects the engine and helps prevent frame stretching and breakage.
Tig welded 6061 aluminum. A must-have for any CRF80/100 owner.
Black anodized finish.
320-HXR-1011
XR/CRF80/100 93-Present
$239.95
XR/CRF80/100 93-Present
$69.95
BBR Rev Box
Developed by BBR to
replace the CDI unit
for enhanced power
curve. No rev-limiter for
optimum performance.
Hotter initial spark
promotes easy starting.
451-HXR-5001
XR/CRF80/100 93-Present
$59.95
BBR Aluminum Folding Shift Lever
Forged aluminum with knurled steel folding tip. Stronger
and lighter than the stock shift lever. Ti anodized finish.
OEM quality.
537-BBR-1005
XR/CRF80/100 85-Present
$39.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
BBR Motorsports celebrates one of the best selling dirt bikes of
all time with this high-compression 120cc Big Bore Engine Kit
for the XR/CRF 100. Increased displacement, higher compression
and large cooling fins enhance the performance and longevity
of the motor. This is the only XR/CRF 100 bore kit that matches
new rocker arms perfectly to the new high performance BBR cam
shaft. This kit is ready to go and bolts on with no case boring
required. Dyno tests show more than 2HP gain with this kit.
CRF 80/100
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BBR Aluminum Chain Guide
Lightweight Aluminum Rims
Exclusive high-quality BBR product. Lighter and stronger than
stock. Lace up using stock hub and spokes. Available in 16” rear
and 19” front, in your choice of colors.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
16” Rear Rims
Silver Rim
Black Rim
389-YTR-1231 XR/CRF100 94-Present
389-YTR-1211 XR/CRF100 94-Present
Fully wraps the chain to guide it onto the rear sprocket; CNC machined;
Stainless steel hardware; HDPE plastic buffer. Saves expensive engine
cases. Anodized finish with BBR logo.
$109.95
$109.95
19” Front Rims
Silver Rim
Black Rim
389-YTR-1232 XR/CRF100 94-Present
389-YTR-1212 XR/CRF100 94-Present
BBR Fork Springs
BBR Shock Spring
XR/CRF100 85-Present
$79.95
$69.95
$69.95
Race proven by BBR. Works with stock clutch
pack for longer life and less slippage.
660-HXR-1005 XR/CRF100 85-Present
BBR Pro Series 4 Pegs
XR/CRF80/100 85-Present
XR/CRF80/100 85-Present
BBR HD Clutch Springs
Custom-wound from
aircraft-quality spring
steel. Tough powdercoated finish. An
important component
in the CRF suspension
package. Fits stock shock.
Custom-developed by BBR for adult riders
and fast kids. Preset and stress-relieved for
long life. Another race-proven BBR product.
Fits stock forks.
650-HXR-1005
Black 340-HXR-1011
Gold 340-HXR-1001
$119.95
$119.95
$89.95
410-HXR-1005 XR/CRF100 93-Present $24.95
Tall Seat Foam w/Cover
Increases seat height
for taller riders. Comes
complete with tall foam
and solid black non-slip
seat cover.
Cast stainless steel for high strength and durability. Wider footpeg
platform for better support. HD pins available seperately.
Pegs
530-IMS-1001 XR/CRF80/100 93-Present $95.95
HD Pins(2) 541-HXR-5001 XR/CRF80/100 93-Present $19.95
715-HXR-1001
XR/CRF80/100 01-Present
$99.95
BBR 26mm Carburetor Kit
Kitaco Inner Rotor Ignition
26mm Keilhin carburetor
complete with manifold
adapter, throttle assembly,
throttle cable and extra
jets for fine tuning.
A best-seller, this complete
ignition system replaces
your OEM Honda ignition
with a small, lightweight,
inner-rotor ignition. The
result is a super fast-revving
motor. Includes its own CDI/
box and wiring harness. Uses
stock coil.
420-HXR-1001
XR/CRF100 93-Present
$299.95
Replacement Parts
Throttle Cable
Throttle Assembly
512-BBR-1002
512-BBR-2001
$24.00
$22.95
450-HXR-1001
XR/CRF100 93-Present
$349.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Honda
Duane Brown
BBR Motorsports
President
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Honda
Scott Burnworth
BBR Motorsports
Factory Rider
CRF 150F/230F
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Photo: W. Topete
BBR Motorsports
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Multiple national championship winner. Includes frame, motor mounts, brake pedal,
footpeg mounts, plastic gas tank, air-boot, exhaust system, graphics kit & seat cover, and
BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete
with MSO paperwork. Race ready bikes from $7,999.
BBR Billet Aluminum Tripleclamp
XR/CRF150F 2003 - 05
XR/CRF150F 06-Present
XR/CRF230F 03-Present
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$3699.95
$3699.95
BBR Aluminum Skid Plate
Protection for your valuable engine. ¹/8” thick 6061 aluminum.
Fabricated with the highest quality materials. Roto-blasted
for toughness with anodized finish. Bolts on in minutes, all
hardware included.
Black
Black
320-HCF-1511
320-HCF-1512
CRF150F 03-05/230 03-Present
CRF150F 06-Present
$79.95
$99.95
BBR Aluminum Folding Shift Lever
Designed to accommodate adult riders. Raises bar mount position by 1¼”
fully adjustable. Allows lowering of forks by 1”. Built-in key mount, and
classic BBR quality.
Black
Black
Red
Red
Black
Black
Standard 7/8”
Oversized 1 1/8”
Standard 7/8”
Oversized 1 1/8”
Standard 7/8”
Oversized 1 1/8”
510-HCF-1511
510-HCF-1512
510-HCF-1541
510-HCF-1542
510-HCF-2311
510-HCF-2312
CRF150F
CRF150F
CRF150F
CRF150F
CRF230F
CRF230F
*See the accessories section for available handlebars.
03-Present
03-Present
03-Present
03-Present
03-Present
03-Present
$229.95
$229.95
$229.95
$229.95
$229.95
$229.95
Forged aluminum with knurled steel folding tip. Stronger and
lighter than the stock shift lever. Ti anodized finish. OEM quality.
Standard
Long +1
537-BBR-1004
537-BBR-1003
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CRF150/230F 03-Present $39.95
CRF150/230F 03-Present $39.95
CRF 150F/230F
350-BBR-1008
350-BBR-1011
350-BBR-1009
BBR CRF 150/230F Aluminum Perimeter Frame KitTM
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CRF 150F/230F
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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BBR D2 Exhaust SystemTM
TM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-HCF-1531
205-HCF-1532
CRF150F 03-05/230F 03-Present
CRF150F 06-Present
$329.95
$329.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
BBR CancelCoreTM Quiet Insert
UNI Air Filter
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
High quality free-flowing replacement
air filter. Flows nearly 40 CFM more than
stock. Easy to install.
220-BBR-1014
Fits all BBR Exhaust
$89.95
430-HCF-1501 CRF150F/230F 03-Present $24.95
Lightweight Aluminum Rims
Exclusive high-quality BBR product. Lighter and stronger than stock. Lace up using
stock hub and spokes. Sold in pairs, 16" rear, 19" front, in your choice of colors.
Gold Rim
Black Rim
Silver Rim
Red Rim
BBR 195cc Bore Kit
This big bore kit is designed for 2006 - present
CRF150F. Displacement is increased by 30% for huge
power gains. This kit is designed to boost power
while retaining reliability. Complete kit includes
big bore cylinder, 65mm piston kit and gaskets. No
machining required. Does not fit 03-05 models
410-HCF-1701 CRF150F 06-Present $599.95
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BBR Motorsports
390-HCF-1505
390-HCF-1506
390-HCF-1507
390-HCF-1508
CRF150F
CRF150F
CRF150F
CRF150F
03-Present
03-Present
03-Present
03-Present
$259.95
$259.95
$259.95
$259.95
BBR 175cc Big Bore Kit w/Cam
BBR 240cc Big Bore Kit w/Cam
This kit has won multiple championships and
is backed by hundreds of hours of proven
performance. Comes complete with piston,
rings, piston pin, clips, BBR exclusive motocrossgrind performance camshaft, HD valve springs
and gaskets. Bores into stock cylinder. A great
combination of reliability and horsepower.
Quick and easy bore-in for big power boost. This
high-compression kit comes complete with
high-performance piston, rings, piston pin, clips,
BBR exclusive MX-Grind performance cam shaft,
HD valve springs and gaskets. Bores into stock
cylinder. Unbelievable quality!
411-HCF-1501 CRF150F 03-05 $299.95
Replacement Parts
Gasket Kit
Piston Kit
Ring Set
Camshaft
411-HCF-1502
411-HCF-1505
411-HCF-1507
411-HCF-1503
411-HCF-2301 CRF230F 03-present
$299.95
Replacement Parts
$19.95
$149.00
$45.00
$159.95
Gasket Kit
Piston Kit
Ring Set
Camshaft
410-HCF-2310
411-HCF-2305
411-HCF-1507
411-HCF-1503
$24.95
$149.00
$45.00
$159.95
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BBR Fork Springs
BBR Shock Spring
BBR HD Clutch Springs
Custom-developed by BBR for adult riders
and fast kids. Preset and stress-relieved for
long life. Another race-proven BBR product.
Fits stock forks.
Custom-wound from
aircraft-quality spring
steel. Tough powdercoated finish. An
important component
in the CRF suspension
package. Fits stock shock.
Race proven by BBR. Works with stock clutch
pack for longer life and less slippage.
650-HCF-1505
650-HCF-2305
CRF150F 03-Present
CRF230F 03-Present
$79.95
$79.95
CRF150F 2003-05
$24.95
451-HCF-1501
CRF150F 03-05/230F 03-Present
$59.95
451-HCF-1502
CRF150F 06-Present
660-HCF-1505 CRF150F/230F 03-Present $89.95
410-HCF-1501
BBR Rev Box
Developed by BBR to replace
the CDI unit for enhanced
power curve. No rev-limiter
for optimum performance.
Hotter initial spark promotes
easy starting.
$89.95
BBR Billet Gas Cap
Attention to detail.
Billet-machined 6061‑T6
aluminum gas cap. A musthave for any modified bike.
110-HCF-1204
CRF150F/230F 03-Present
$69.95
BBR Billet Linkage
BBR “Chrome” Graphics Kit
The BBR “Chrome” Graphics kit is constructed of
Graphics Kit Only
15mil vinyl and ultra strong
710-HCF-1522 XR/CRF150F/230F 03-07 $69.95
3M adhesive for first rate
Graphics Kit w/Seat Cover
appearance and durability.
710-HCF-1521 XR/CRF150F/230F 03-07 $129.95
The kit includes graphics for:
Graphics Kit Only
(shrouds, front fender tip &
710-HCF-1524
XR/CRF150F/230F
08-Present
$69.95
sides, rear fender, small side
Graphics
Kit
w/Seat
Cover
panel accent and numerous
710-HCF-1523
XR/CRF150F/230F
08-Present
$129.95
other decals.)
BBR 26mm Carburetor Kit
26mm Keihin carburetor
complete with manifold
adapter, throttle assembly,
throttle cable and extra
jets for fine tuning.
420-HCF-1501
CRF150F 03-Present
$299.95
Optional/Replacement Parts
Throttle Cable
Throttle Assembly
Alum. Throttle tube
512-BBR-1002
512-BBR-2001
512-BBR-3002
$24.00
$22.95
$42.95
CNC machined from 6061-T6 aluminum. Increases seat height
1" on CRF150F and 1/2” on CRF 230F improving cornering.
Includes needle bearings and seals.
625-HCF-1501
CRF150F/230F 03-Present
$149.95
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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CRF 150R
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BBR CRF150R Aluminum
Perimeter Frame KitTM
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Made from 6061-T6 Aluminum , this heat-treated, handbuilt perimeter frame kit is lighter and stronger than the
stock frame. This frame kit is precision-crafted by BBR’s
top fabricators and once again raises the bar for quality
and performance. The computer-designed frame provides
increased lateral stiffness which translates into more precise
tracking and improved cornering. High-strength aluminum
radiators have been designed to lower the center of gravity
creating better balance and maneuverability.
This kit works with OEM, BBR and many other after-market
exhaust systems and uses the following OEM CRF150R
parts: motor, suspension, rear swingarm, plastic, wheels,
sub-frame, seat, foot pegs, air box, etc...
350-BBR-1012
CRF150R 07-Present
$2999.95
CNC machined billet head-tube, side spars, shock
tower, frame cradle and motor mounts
BBR frame geometry
BBR high-strength, high-flow, low profile
aluminum radiators (by Fluidyne)
Custom low-profile BBR gas tank
Removable foot-peg brackets
BBR graphics
BBR billet gas cap
*Frame Kit Includes: BBR “Chrome” Graphics Kit
The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and
ultra strong 3M adhesive for first rate appearance and durability.
The kit includes graphics for: (shrouds, front fender tip & sides,
rear fender, small side panel accent and numerous other decals.)
Honda CRF 150R
BBR Aluminum Perimeter FrameTM
Dirt Rider 24-Hour Test Bike
33
BBR Motorsports
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BBR Complete Factory Perimeter
150R Race Bikes Starting At $8500
(As Shown $12,900)
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Photo: J. Bodnar
CRF 150R
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
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CRF 150R
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Tim Weigand
150R World Champion
2-Time Langtown Champion
BBR D2 Exhaust SystemTM
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
205-HCF-1631
CRF150R 07-Present
$469.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
BBR CancelCoreTM Quiet Insert
BBR Adjustable Linkage
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
Machined from billet aluminum with interchangeable inserts.
5 seat heights available: Stock, +15mm, -15mm, +10mm, -10mm
Red anodized with BBR logo
$89.95
Includes bearings and seals
625-HCF-1641
CRF150R 07-Present
$229.95
BBR 2-Way Adjustable
Tripleclamp
Billet machined 6061-T6 Aluminum
tripleclamp with 2 location settings.
3-Bolt lower, 2-bolt upper pinch
design. Complete set includes
lower clamp with billet aluminum
steering stem and upper clamp. Red
anodized finish.
Honda CRF 150R
BBR “MC2” Aluminum Perimeter FrameTM
Limited Edition - Jeremy McGrath
35
BBR Motorsports
Top Clamp
Top Clamp
Complete Set
Complete Set
Standard 7/8”
Oversized 1 1/8”
Standard 7/8”
Oversized 1 1/8”
510-HCF-1641 CRF150R 07-Present $229.95
510-HCF-1642 CRF150R 07-Present $229.95
510-HCF-1741 CRF150R 07-Present $459.95
510-HCF-1742 CRF150R 07-Present $459.95
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332-HCF-1641
CRF150R 07-Present
$44.95
Black
Red
Silver
517-HCF-1611
517-HCF-1641
517-HCF-1631
$29.95
$29.95
$29.95
BBR Heavy Duty Shock Spring
Designed for adult-sized
riders with a stiffer spring
rate of 6.2 kg. Custom-wound
from aircraft-quality spring
BBR Heavy Duty Fork Springs
steel. Powder-coated finish.
660-HCR-8005
CRF150R 07-Present
$89.95
Designed for adult-sized riders with a heavier spring rate of .44kg. Pre-set
and stress relieved for long life.
650-HCR-8005
CRF150R 07-Present
$79.95
BBR Billet Brake Pedal
This lightweight billet 6061-T6 aluminum brake pedal replaces
the stock steel pedal adding strength and saving weight.
With three different tip location settings, it allows the rider to
customize the fit and function of this important control.
120-HCF-1641
CRF150R 07-Present
$169.95
Tall Seat Foam with Cover
BBR Billet Engine Mounts
Tall seat foam with
non-slip black seat
cover. Features a
flatter mid section (1”
taller), black non-slip
seat cover and uses
OEM plastic seat base.
715-HCF-1601
CRF150R 07-Present
Lightweight & strong billet 6061-T6 engine mount set. These rigid aluminum
motor mounts replace the stamped steel mounts creating a solid connection
to your chassis. This billet 6061 engine mount is 40% lighter than stock and
features a deep red anodized finish. Comes with mounting bolts.
$99.95
406-HCF-1641
CRF150R 07-Present
$49.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
CNC machined 7075 -T6 aluminum. M24 X 1.0 CRF 150R 07- Present
CNC machined from 6061-T6 aluminum with red
CRF 150R
BBR Billet Axle Adjuster Blocks
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BBR “Chrome”Graphics Kit
Unique BBR style graphics kit with traditional
black & red colors and custom chrome BBR
logo inlay. Includes graphics for shroud,
fenders, swingarm, fork and also comes with
other assorted BBR decals.
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
710-HCF-1602
Graphics Kit Only
CRF150R 07-Present $69.95
710-HCF-1601
Graphics Kit w/Seat Cover
CRF150R 07-Present $129.95
BBR Billet Gas Cap
This billet 6061-T6 aluminum
gas cap is CNC machined for a
precision look and comes with an
anodized breather tip.
110-HCR-1204
IMS Pro Series Pegs
CRF150R 07-Present
$69.95
BBR Aluminum Folding Shift Lever
Cast stainless steel for high strength and durability. Wider
foot peg platform for better support.
530-IMS-1006
CRF150R 07-Present
$95.95
Derek Costella
BBR/Monster Energy
Factory Rider
This lightweight aluminum folding shift lever replaces the stock
steel lever saving weight and improving function. Hi-strength
forged aluminum. Ti anodized finish.
Standard
Short
537-BBR-1008
537-BBR-1004
CRF150R 07-Present
CRF150R 07-Present
$39.95
$39.95
BBR Billet Aluminum Sprocket Cover
CNC machined from lightweight 6061-T6 aluminum,
this anodized red billet sprocket cover is a must have
item for any serious 150R rider.
405-HCF-1642
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CRF150R 07-Present
BBR Motorsports
$69.95
Galfer WaveTM Rotor
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Front
Rear
550-HCF-1601 CRF150R 07-Present $129.95
550-HCF-1602 CRF150R 07-Present $129.95
Front Sprocket
This countershaft sprocket is
manufactured from Pro quality
chromoly steel approaching
200,000 PSI yield. Case hardened,
finished with electroless nickel
plating. For use with 428 chain.
BBR Aluminum Kickstarters
Add to the trickness of your 150R with one of BBR’s aluminum kickstarters. A
true hand crafted “works part”. The billet version is CNC machined from a solid
block of 7075 to a jewel like finish. BBR also offers a forged 7075 version. Both
kickstarters are lightweight and offer an improved boot platform and mount to
the OEM knuckle.
Forged
Billet
130-HCF-1602
130-HCF-1601
CRF150R 07-Present
CRF150R 07-Present
$89.95
$169.95
Lightspeed Carbon Fiber Glide Plates
This ultralight upgrade protects the engine cases and gives a works bike look.
Available for both stock and perimeter frame CRF150R machines. Bolts on in
minutes. Available for both stock CRF 150R frames or BBR Perimeter Frames
Perimeter Frame
Stock Frame
320-HCF-1605 CRF150R 07-Present $149.95
320-HCF-1601 CRF150R 07-Present $129.95
385-HCF-1815
428 15T CRF150R 07-Present
$32.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Galfer Wave rotors are laser cut and made of a unique high carbon 420 stainless steel
material that has been pre-heat treated and parallel double disc ground to assure perfect
flatness and the most efficient contact surface between pad and rotor. Improved lever
feel and feed back allow the rider to get much stronger and progressive braking. Wave
rotors are also great for keeping mud off the surface friction plate, allowing for the brake
pads durability to be extended in muddy conditions. (Self-cleaning action) Lighter than
the original OEM rotors.
CRF 150R
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Kawasaki
KLX 110
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KLX 110
Photo: T. Scavo
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 110
Patent# 522,928S
Additional patents pending
BBR KLX/DRZ110 V3 Aluminum Perimeter Frame KitTM
Want the ultimate KLX or DRZ110? The BBR V3 Aluminum Perimeter Frame Kit is the trickest
frame money can buy. Utilizing a patented BBR design, this race ready frame and adjustable
swingarm eliminates the motor cases as a stress member of the frame while providing
unsurpassed strength and performance from superior craftsmanship. The same frame used by
Derek Costella to capture the AMA #1 plate at the MiniMoto SX in Las Vegas. 100% engineered,
machined, welded, heat-treated and tested in the USA.
6061 aluminum twin spar frame 1" longer than stock
6061 BBR billet adjustable SuperComp swingarm 2.5" longer than stock
Blue/Medium and Red/Soft leverage blocks are included
8.0" of rear wheel travel utilizing a one-of-a-kind BBR SuperShock rear
shock, custom-built specifically for the BBR Perimeter Frame. It is fully
rebuildable, uses standard size valving shims and has a giant 16mm
shaft. It also provides adjustable compression and rebound
Tapered steering bearings pre-installed for easy assembly
Brushed aluminum finish
Comes complete with MSO paperwork for easy registration
1100lb. spring is standard with optional rates available
Frame Kit includes: frame, subframe, shock, D2 exhaust, gas
tank, footpeg mounts, brake pedal, side panels, chain guide
and BBR gas cap.
350-BBR-6005
KLX/DRZ110 02-Present
$2799.95
Optional Parts
1200lb. Shock Spring
975lb. Shock Spring
Rear Disc Brake System
Blk./Stiff Leverage Block
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660-HXR-1007
660-HXR-1005
see page 45
330-BBR-1203
BBR Motorsports
$89.95
$89.95
$529.95
$55.95
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Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
Photo: T. Scavo
Derek Costella
V3 Aluminum Perimeter Frame
2008 MiniMoto SX - KLX 110
BBR Complete Factory Perimeter 110
Race Bikes Starting At $8500
(As Shown $12,900)
BBR Hand-Fabricated Aluminum
Gas Tanks Starting At $850
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BBR KLX 110 Rolling Chassis
Let BBR start off your complete bike build by supplying you
with a race ready Rolling Chassis. Just add motor. Countless
options are available along with complete race ready bikes.
KLX 110 Rolling Chassis start at $5799.95.
Call for full details. (888) 668-6227 or (253) 631-8233
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 110
BBR SuperComp Swingarm KitTM
This is the best suspension upgrade you can make. Simply replace your
entire rear suspension with BBR’s race proven Swingarm Kit. This package
increases rear wheel travel to 8" while extending wheelbase by 2½".
Seat height is raised by 1¾". The kit comes complete with BBR extended
swingarm, bullet proof BBR SuperShock rear shock, CNC-machined upper
shock mount, chain guide and all necessary hardware.
330-KLX-1106
KLX/DRZ110 02-Present
$1399.95
*Patents Pending
Optional/Replacement Parts
Blk/Stiff leverage block
SuperComp Swingarm
Chain Guide, Black
Chain Slider
330-BBR-1203
330-BBR-6006
340-HXR-5011
330-BBR-1101
SuperComp S/A’s $55.95
Swingarm Kit
$699.95
SuperComp S/A’s $69.95
SuperComp S/A’s $18.95
*Shown installed on stock KLX 110 frame
Marzocchi Shiver 35mm Works Fork Kit
The trickest front fork on the market today. An inverted 35mm fork with 7"
of travel, independent compression and rebound adjustment and TINitride coated lower tubes. Complete kit includes: Fork set, tripleclamp set,
hydraulic brake system and complete 14” front wheel assembly with tire.
Complete Fork Kit
632-KLX-1411
KLX/DRZ110 02-Present
*Shown with optional bars.
Optional/Replacement Parts
Steering Bearings
516-KLX-1101
“Formula” Brake Pads 633-HXR-5001
“Formula” Brake Lever 633-HXR-5002
200mm Brake Rotor
633-HXR-5004
Fork Seal Set
633-HXR-5005
Fork Guard Set
633-KLX-1101
Cable Guide
518-BBR-1001
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BBR Motorsports
$39.95
$35.00
$59.00
$48.50
$42.50/both legs
$49.95
$8.95
$1639.00
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Photo: T. Scavo
KLX 110
Kawasaki
Victor Sheldon
7-Time Jet Ski World Champion
BBR Factory Rider
Thor Test Rider
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BBR Rear Disc Brake System
BBR engineered and purpose-built, scaled down Big Bike Brake System.
Featuring a billet one-piece hub with massive bearings, thick rotor, and fullfloating caliper, this brake system is ready to handle the highest horsepower
minis on the planet. Optional adapter kit required for stock type frames.
KLX 110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Brake Kit, Black Hub
Brake Kit, Silver Hub
Brake Kit, Black Hub
Brake Kit, Silver Hub
550-KLX-1111
550-KLX-1131
550-KLX-1311
550-KLX-1331
Perimeter 110 Frame
Perimeter 110 Frame
V3 Perimeter 110 Frame
V3 Perimeter 110 Frame
$529.95
$529.95
$529.95
$529.95
Optional/Replacement Parts
Adapter Kit
Galfer WaveTM Rotor
HD Spoke Kit
Hub Only, Black
Hub Only, Silver
Brake Pads
550-KLX-1201
Stock Type Frames
$229.95
550-KLX-5210
391-KLX-1101
550-KLX-1211
550-KLX-1231
550-HXR-5203
BBR Disc Brake
12” Rear Rim
BBR Disc Brake kit
BBR Disc Brake kit
BBR Disc Brake kit
$129.95
$65.95
$245.95
$245.95
$20.95
BBR Front Disc Brake System for Marzocchi Forks
BBR MX Front Kit, 14” - Silver/Marzocchi KLX110
Kit Includes: 32H Hub, BBR Disc Brake System, 200mm Galfer WaveTM
Rotor, 14” HD Spokes, BBR Throttle Assembly & Cable Guide
552-KLX-1131
BBR MX Front, 14” - Silver/Marzocchi KLX110
$499.95
Disc Brake Upgrade Kit - BBR MX Front - Marzocchi KLX110
Kit Includes: BBR Disc Brake System, 200mm Galfer WaveTM Rotor, BBR
Throttle Assembly & Cable Guide
552-KLX-1331
Upgrade Kit - BBR MX Front - Marzocchi KLX110
$289.95
BBR SuperMoto Front kit, 12” - Silver/Marzocchi KLX110
Kit Includes: 28H Hub, BBR Disc Brake System, 220mm Galfer WaveTM
Rotor, 12” HD Spokes, BBR Throttle Assembly & Cable Guide
552-KLX-1431
Tired of those spongy and poor performing Formula brakes that came
with your Marzocchi Fork kit? BBR has the answer. A real motorcycle brake
system featuring a floating caliper and full size master cylinder. These kits
are available in a few variations depending on your use. From a complete
kit including a billet hub to a a simple brake upgrade kit. This is a must
have for any serious racer. Call BBR for details.
BBR E-6TM Front Fork Kit
Conventional wisdom. BBR E-6 forks are designed and purpose built for
adults and fast riders. A conventional style fork offering a full 6” of travel.
The E-6 Fork features dual bushings, chrome-moly fork tubes. Kits include:
E-6 fork set, and extended brake cable. Options include: Complete BBR
handlebar kit. This kit can be installed with stock tripleclamps.
Black, w/Chrome
630-KLX-1104
KLX/DRZ110 02-Present
Optional/Replacement Parts
HD Springs
Oil/Dust Seals
Brake Cable
45
650-KLX-1105
635-HXR-5200
513-KLX-1101
BBR Motorsports
$79.95
$11.50/leg
$24.00
$399.95
BBR SuperMoto Front, 12” - Silver/Marzocchi KLX110
$499.95
Disc Brake Upgrade Kit - BBR MX Front - Silver/Marzocchi KLX110
Kit Includes: BBR Disc Brake System, 220mm Galfer WaveTM Rotor,
BBR Throttle Assembly & Cable Guide
552-KLX-1531
Upgrade Kit - BBR SuperMoto Front - Marzocchi KLX110
$289.95
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BBR KLX 110 Handlebar kit
This newly designed handlebar kit provides more leg room with added rider comfort
and stability by raising the hand position 1.5” and moving it forward 1”. This bar kit
makes it easier to move around and enables easy transition from sitting to standing
which improves bike control and boosts your ability to ride difficult terrain.
Billet triple clamp carved from a solid block of 6061 aluminum
Double pinch bolt with Larger clamp surface
2 position bar mount
High-quality aluminum motocross handlebar
Forged motocross brake lever
Extended +5” Brake Cable
BBR Handlebar grips
BBR Billet Tripleclamp Only
Complete Handlebar Kit
w/Black Clamp 510-KLX-1511 KLX/DRZ110 02-Present
w/Silver Clamp 510-KLX-1531 KLX/DRZ110 02-Present
$279.95
$279.95
Black
Black
Silver
Silver
Standard 7/8”
Oversized 1 1/8”
Standard 7/8”
Oversized 1 1/8”
510-KLX-1111 KLX/DRZ110 02-Present $159.95
510-KLX-1112 KLX/DRZ110 02-Present $159.95
510-KLX-1131 KLX/DRZ110 02-Present $159.95
510-KLX-1132 KLX/DRZ110 02-Present $159.95
BBR Aluminum Throttle Tube
Machined 6061-T6 Aluminum
Knurled surface to prevent grip slip
Less likely to damage by ground impact
Developed for BBR Race Team
Works with BBR Throttle assembly (512-BBR-2001)
BBR Fork Springs
Custom-developed by BBR for the perfect 110 suspension package. Preset
and stress-relieved for consistent performance and long life. Fits stock fork.
512-BBR-3002
BBR Carb Kit Throttles
$42.95
BBR Tapered Steering Bearings
KLX/DRZ110 02-Present
$39.95
Elka Mini Series Rear Shock
Built from the highest quality materials. Elka offers the ultimate rear
shock for stock type frame and swingarm combos. Fully adjustable
compression, rebound and preload.
640-KLX-1101
KLX/DRZ110 02-Present
$79.95
BBR Shock Spring
Dialed in by BBR’s factory team. Designed for
adult riders and custom-wound from aircraftquality spring steel. Tough powder-coated
finish. Fits stock shock.
Upgrade performance by
replacing stock ball bearings.
Complete upper and lower
bearings with races.
516-KLX-1101
650-KLX-1105
KLX/DRZ110 02-Present/Stock Frame Swingarms $495.95
660-KLX-1105
660-KLX-1205
KLX/DRZ110 02-03
KLX/DRZ110 04-Present
$89.95
$89.95
Fox Float MXR AirShox Rear Shock
The most versatile rear shock on the market today. Fully adjustable with
included micro air pump. Unbelievable performance for kids to agressive
adult riders with a simple twist of the clickers.
640-KLX-1102
KLX/DRZ110 02-Present (Stock Frames/Swingarms)
$299.95
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BBR D2 Exhaust SystemTM
TM
KLX 110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Big Bore version recommended for 143cc and up.
205-KLX-1131
205-KLX-1132
KLX/DRZ110 02-Present (Standard) $279.95
KLX/DRZ110 02-Present (Big Bore) $299.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
Chris Gosselaar
Works BBR KLX 110
V3 Aluminum Perimeter Frame
Chris Gosselaar
BBR Motorsports
Factory Rider
Photo: T. Scavo
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
$89.95
BBR Aluminum Skid Plate
BBR Damping Rod Set
BBR damping rods are manufactured from high-strength steel.
Slower rebound and compression damping. Increases ride
height and travel by 1".
634-KLX-1101
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KLX/DRZ110 02-Present
BBR Motorsports
$89.95
Protection for your new 110 power plant. Tig welded 6061 aluminum. Bolts
on in minutes, all hardware included.
Black
Silver
320-KLX-1111 KLX/DRZ110 02-Present
320-KLX-1131 KLX/DRZ110 02-Present
$79.95
$79.95
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BBR U-FlowTMAir Filter Kit
BBR Motorsports has developed a completely new intake device for the
KLX 110. The kit boosts horsepower and throttle response by creating
an air chamber between the filter and the carb. The U-Flow Air Filter kit
also turns the filter around so it faces backwards, keeping it out of the
dirt and mud that comes off the front wheel. Many KLX 110 motors have
incurred damage from dirt coming in the carb due to its forward facing
filter orientation. Will fit stock, 26mm and 28mm carbs.
430-KLX-1110
430-KLX-1110
KLX/DRZ110 02-Present
Filter Only
$129.95
$19.95
BBR Rev Box
Developed by BBR to replace
the CDI unit for enhanced
power curve. No rev-limiter for
optimum performance. Hotter
initial spark promotes easy
starting.
451-KLX-1101 KLX/DRZ110 02-Present
$89.95
BBR Billet Aluminum Brake Pedal
CNC machined billet aluminum
for the ultimate in strength and
appearance. Red anodized tip
is replaceable and adjustable
for rider preference. For stock
frames with drum brakes.
120-KLX-1141
KLX/DRZ110 02-Present
BBR HD Footpeg Bracket
High-strength forged chromoly. Designed to
withstand heavier adult riders. Lowers peg
position by ¾" and moves rearward by ½".
Comes with HD stainless footpeg pins.
540-KLX-1101
KLX/DRZ110 02-Present
$99.95
$169.95
BBR Forged Aluminum Kickstarter
BBR Aluminum Folding Shift Lever
High strength forged aluminum kicker paired with a forged steel knuckle. Great
for stock or fully modified motors. High quality and extremely strong.
131-KLX-1102
KLX/DRZ110 03-Present
$129.95
Trickest shift lever on the planet. Forged aluminum with
knurled steel folding tip. Stronger and lighter than the stock
shift lever. Ti anodized finish. OEM quality.
537-BBR-1006
537-BBR-1007
KLX/DRZ110 02-04
KLX/DRZ110 05-Present
$39.95
$39.95
IMS Super Stock Pegs
BBR Billet Gas Cap
This billet 6061-T6 aluminum gas cap is CNC
machined for a precision look and comes
with an anodized breather tip.
Bigger, flatter, stronger. Go big with confidence.
IMS stainless construction.
110-HCR-1204
KLX/DRZ110 02-Present
$69.95
530-IMS-2004
KLX/DRZ110 02-Present
$79.95
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Lightweight Aluminum Rims
Ryan Abrigo & Derek Rose
BBR/Monster Energy
Factory Riders
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 110
Exclusive high-quality Aluminum rims. Lighter and stronger than
stock. Available in 12" or 14" applications. Sold individually in your
choice of colors.
Photo: J. Bodnar
12” Rear Rims
Gold Rim
Black Rim
Blue Rim
Silver Rim
Red Rim
Green Rim
Yellow Rim
390-KLX-1101
390-KLX-1111
390-KLX-1121
390-KLX-1131
390-KLX-1141
390-KLX-1151
390-KLX-1161
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
$114.95
$114.95
$114.95
$114.95
$114.95
$114.95
$114.95
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
KLX/DRZ110 02-Present
$119.95
$119.95
$119.95
$119.95
$119.95
$119.95
$119.95
BBR HD Spoke Kits
14” Front Rims
Gold Rim
Black Rim
Blue Rim
Silver Rim
Red Rim
Green Rim
Yellow Rim
390-KLX-1102
390-KLX-1112
390-KLX-1122
390-KLX-1132
390-KLX-1142
390-KLX-1152
390-KLX-1162
Tires, Tubes & Rim Lock
12” Rear Hub 391-KLX-1101
14” Front Hub 391-KLX-1102
Choose from a variety of
high quality, top brand
tires. A spare tube is a must
have. BBR’s HD rim lock is an
essential component for a
high-horsepower mini. Drilling
of rim is required for rim lock.
Dunlop D756 80/110-12
Dunlop D756 60/100-14
Dunlop D773 80/100-12
Dunlop D773 60/100-14
Tube 2.75/3.00-12
Tube 2.25/2.50-14
HD Rim Lock 1.60
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393-KLX-1101
393-KLX-1102
394-KLX-1103
394-KLX-1104
394-HXR-5002
394-KLX-1101
395-HXR-5001
BBR Motorsports
Large-diameter stainless steel spokes and nipples. Helps eliminate
broken spokes and hubs. Each kit contains enough spokes for one
wheel. Requires drilling of stock hub. BBR spoke wrench included.
KLX/DRZ110 02-Present $65.95
KLX/DRZ110 02-Present $65.95
BBR Tall Seat Assembly
$44.95
$38.95
$44.95
$38.95
$10.95
$10.95
$12.95
Complete tall seat assembly for your KLX/DRZ 110. OEM-quality
seat base, high-density tall foam and solid black non-slip BBR seat
cover.
716-KLX-1101 KLX/DRZ110 02-Present
$89.95
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Clutch Removal Spacer
A quick and simple way to
auto clutch assembly.
components are CNC machined
When used with Hydraulic
aluminum. Complete kit
Clutch Conversion Kit , a
includes: Cam cover, left side
total of 2lbs is removed
engine cover, front sprocket
Clutch Conversion Kit only.
$169.95
$169.95
$169.95
410-KLX-1115 KLX/DRZ110 02-Present
$16.95
BBR Aluminum Chain Guide
BBR HD Clutch Springs
This trick piece fully wraps the chain to guide it onto the rear sprocket and
protects expensive engine cases: CNC machined aluminum, stainless steel
hardware, HDPE plastic buffer.
Works with stock clutch pack for longer life and less
slippage. A must for any high-output motors.
340-KLX-1111
340-KLX-1101
KLX/DRZ110 02-Present $69.95
KLX/DRZ110 02-Present $69.95
Jeremy McGrath
BBR Motorsports
Works BBR 110
V3 Aluminum Perimeter Frame
410-KLX-1105 KLX/DRZ110 03-Present (Auto Clutch)
410-KLX-1106 KLX/DRZ110 03-Present (Hydraulic Clutch)
$24.95
$24.95
KLX 110
For use with Hydraulic
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
from the crankshaft.
cover and tappet cover set.
Black
Gold
S
Allows removal of stock
dress up that 110 motor. All
Black 405-KLX-1511 KLX/DRZ110 02-Present
Green 405-KLX-1551 KLX/DRZ110 02-Present
Red
405-KLX-1541 KLX/DRZ110 02-Present
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BBR Billet Engine Cover Set
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BBR/Monster Energy
Factory Rider
KLX 110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 110
Photo: B. Farchette
BBR Motorsports
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BBR/Monster “Phantom” Graphics
BBR/Monster Energy “Phantom” graphics for your KLX/DRZ 110. Printed
on 16mil vinyl with ultra strong adhesive. Includes tank shroud decals,
front and rear fender decals, stock fork guard and Marzocchi fork guard
decals along with other assorted decals.
Graphics Kit Only
KLX/DRZ110 02-Present
$69.95
The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra
strong 3M adhesive for first rate appearance and durability. The kit
includes graphics for: shrouds, front fender tip & sides, rear fender,
small side panel accent and numerous other decals.
710-KLX-1122
Graphics Kit Only
KLX/DRZ110 02-Present $69.95
710-KLX-1121
Graphics Kit w/Seat Cover
KLX/DRZ110 02-Present $129.95
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Ryan Villopoto
BBR/Monster Energy
Works BBR KLX 110
V3 Aluminum Perimeter Frame
710-KLX-1111
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BBR 130cc Big Bore Kit
Simply the best motor upgrade that money can buy. This basic bore
kit brings the mid-size 110 to life. Comes complete with piston,
rings, piston pin, clips and gaskets. Bores into stock cylinder. Add
BBR Performance Camshaft for greater power gains.
*Vegas Stock/Mod class legal.
KLX 110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
411-KLX-1101
KLX/DRZ110 03-Present
$99.95
Replacement Parts
Gasket Kit
Rings
411-KLX-1110
411-KLX-1112
$24.95
$35.00
BBR 143cc Big Bore Kit W/cam
Bolt on and go. BBR offers the largest displacement bore kit
available without the need to bore engine cases. Complete
kit includes: Aluminum plated cylinder, BBR motocross-grind
camshaft, piston kit and gasket. Add 26mm Carb Kit for the best
performance gains.
411-KLX-1401
411-KLX-1420
KLX/DRZ110 03-Present
Modified for Kitaco SE/Takegawa +R Heads (no cam)
$329.95
$254.95
Replacement Parts
Gasket Kit
Piston Kit (standard)*
Piston Kit (modified SE/+R)*
Ring Set
Cylinder
411-KLX-1410
411-KLX-1411
411-KLX-1421
411-KLX-1412
411-KLX-1417
$24.95
$119.00
$139.00
$35.00
$185.00
*Piston, rings, pin & clips
BBR 160cc Big Bore Kit
If you want a fire breating 110, the BBR 160cc Kit is the right
choice. This kit allows the largest possible displacement
available without the headaches of running a stroked
crankshaft. Complete kit includes: Aluminum cylinder with
oversized sleeve, piston kit and gasket kit. This kit requires
boring of your stock engine cases for the larger sleeve. Add
26mm Carb Kit and BBR Big Valve Race Head for the ultimate in
110 power.
411-KLX-1601
411-KLX-1620
KLX/DRZ110 03-Present
Modified for Kitaco SE/Takegawa +R Head
Replacement Parts
Gasket Kit
Piston Kit(standard)*
Piston Kit (modified SE/+R)*
Ring Set
Cylinder
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411-KLX-1610
411-KLX-1611
411-KLX-1621
411-KLX-1612
411-KLX-1617
BBR Motorsports
$24.95
$129.00
$149.00
$40.00
$155.00
$199.95
$234.95
Also available are money saving Upgrade kits. For those of you that already have Kitaco’s 143 SE bore kit, these kits allow
you to upgrade your existing kit to the complete 160cc or 143cc 4-Valve Big Bore Kit. Simply continue to use your cylinder,
cam chain and spark plug.
“Complete 160cc SE-4V Kit”
Kitaco SE-4V Head”
Big Bore Kits
Complete 160cc SE-4V Kit
Complete 143cc SE-4V Kit
410-KLX-1601
410-KLX-1401
KLX/DRZ110 03-Present
KLX/DRZ110 03-Present
$1899.95
$1599.95
410-KLX-1602
410-KLX-1402
KLX/DRZ110 03-Present
KLX/DRZ110 03-Present
$1599.95
$1299.95
410-KLX-1410
410-KLX-1610
410-KLX-1411
410-KLX-1611
410-KLX-1412
410-KLX-1415
410-KLX-1416
410-KLX-1417
410-KLX-1419
410-KLX-1420
410-KLX-1421
410-KLX-1422
410-KLX-1618
410-KLX-1618
410-KLX-1450
410-KLX-1176
143cc SE-4V
160cc SE-4V
143cc SE-4V
160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
143cc/160cc SE-4V
KLX/DRZ110
160cc SE-4V
143cc/160cc SE-4V
Kitaco Heads
$25.95
$25.95
$220.95
$220.95
$28.95
$92.50
$112.50
$295.50
$18.50
$120.95
$67.50
$2.25
$57.95
$435.50
$1075.95
$28.50
Upgrade Kits
143cc SE to 160cc SE-4V
143cc SE to 143cc SE-4V
Replacement Parts
Gasket Kit
Gasket Kit
Piston & Gasket Kit
Piston & Gasket Kit
Ring Set (60mm)
Intake Valve (ea.)
Exhaust Valve (ea.)
Cylinder (60mm)
Valve Spring (ea.)
Camshaft
Rocker Arm
Tappet Cover Gasket (ea.)
HD Cam Chain (94L)
Crankshaft
SE-4V Head Only
Spark Plug IY24
“Complete 143cc SE-4V Kit”
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Kitaco engineers designed a brand new SOHC 4-valve head that produces exceptional horsepower and is available in two
displacement packages. A 160cc version and a very potent 143cc version. Key features of this new head design include:
centered spark plug location for superior combustion efficiency, Pent Roof combustion chamber design and the use of
Y-style slipper type rocker arms. This rocker arm design is lighter weight then typical screw type and runs with less friction.
A forged, 60mm piston with MO S2 coating is matched to an aluminum cylinder with a plated aluminum sleeve. A 56mm
stroker crankshaft is then used to create a displacement of 160cc while the stock crankshaft is retained for the 143cc. The
160cc version is the same engine kit used by the BBR Race Team to dominate the MM12E class. Unbelievable Performance!
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Kawasaki
Kitaco SE-4-Valve Big Bore Kits (160cc & 143cc)
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Kawasaki
KLX 110
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BBR Modified KLX 110 Crankcase Set
New OEM Kawasaki crankcase set modified for use with BBR 160cc Big
Bore Kit and Kitaco 160cc SE-4V Big Bore Kit. Pre-bored for oversize, BBR
160cc cylinder sleeve. Also, clearanced for Kitaco 160cc SE-4V crankshaft
410-KLX-1200 KLX/DRZ110 02-Present
$185.95
KLX 110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Complete Engine Building Service
Struggling to find someone you can trust to build your motor?
Call the experts at BBR. We’ve been building race winning engines
for years and can assist you in many ways with your build. From a
few helpful hints, to doing the build for you. BBR can do it all. Call
(888) 668-6227 for full details.
BBR 4-Speed Shift Drum
The best “sleeper” upgrade
for your 110. Allows the stock
3-speed transmission to be
converted into a race ready
4-speed. OEM quality steel
with shifter star.
414-KLX-1101 KLX/DRZ110 02-Present
$89.95
Takegawa Primary Drive Gear
Primary drive gears replace (OEM Part #10395A)
and completely eliminate the stock clutch housing.
Designed to be used, instead of the “Primary Clutch
Removal tool” for high HP engines. Eliminates
flywheel weight and makes the bike rev faster.
410-KLX-1155
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BBR Motorsports
KLX/DRZ110 03-Present
$109.95
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BBR KLX/DRZ 110 D-CompTM Camshaft
BBR has developed an exclusive camshaft with a
decompression mechanism. The decompression device
releases cranking pressure during start up. Once
started, full compression is restored. This new D-CompTM
camshaft will allow most bikes to actually be started by
hand. Now there is no reason to hesitate to use a huge
bore or a stroked crankshaft.
410-KLX-1140
410-KLX-1141
410-KLX-1142
Stock Head/Stock Grind
$299.95
Stock Head/BBR Grind
$299.95
Kitaco SE Head/Kitaco Grind $299.95
Photo: B. Farchette
BBR Performance Camshaft
BBR Forged Output Shaft w/1st Gear
Developed for the BBR race team, this forged
shaft is much stronger than stock, and will hold
up well with high-horsepower motors.
411-KLX-1150
KLX/DRZ110 03-Present
$169.95
Maximize the 110 power range.
Enhances mid- and top-end
power with easy install. No core
required. Use in stock motor
or in addition to the 130cc and
160cc bore kits. Fits stock head.
411-KLX-1120
KLX/DRZ110 03-Present
$129.95
Hydraulic Clutch Conversion Kit
A must have for any serious racer. This kit allows the
sluggish stock auto-clutch to be converted into a semimanual clutch set-up. Results are: better starts and quicker
exit speed from corners. Installation requires the use of HD
clutch springs (410-KLX-1106). Add Clutch Removal Spacer
(410-KLX-1115), and convert into a full manual clutch setup. Races are not won with an auto-clutch.
555-KLX-1101
KLX/DRZ110 03-Present
$319.95
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KLX 110
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Kawasaki
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Kawasaki
KLX 110
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BBR HD Valve Springs
BBR Motorsports
Custom Frame KLX 110
Aluminum Perimeter Frame
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 110
An essential component when building a high
performance 110 motor. Includes: intake and exhaust
springs with aluminum retainers. For stock head
411-KLX-1125
KLX/DRZ110 03-Present
$59.95
BBR Air Filter Kit
A must for any performance engine. Complete kit includes: air filter
and air-box removal bracket. High quality UNI foam filter.
430-KLX-1105
KLX/DRZ110 02-Present
$39.95
Replacement Filter
430-KLX-1106
KLX/DRZ110 02-Present
$19.95
Kitaco 28mm Carb Kit
BBR 26mm Carb Kit
The Keihin 28mm D-Slide offers exceptional power gains when used in
conjunction with BBR’s 160cc bore kit and Kitaco’s SE Race Head. This is the
same carb used by the BBR Race Team. Throttle cable included if used with
OEM throttle.
Featuring a Mikuni VM26 carburetor with BBR high-flow intake manifold
for optimum performance. Also includes: throttle, throttle cable,
gaskets, extra jets for fine tuning and all necessary hardware. Add BBR
Air Filter Kit or U-Flow for best results.
420-KLX-1105
KLX/DRZ110 02-Present
$249.95
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KLX/DRZ110 02-Present
$279.95
Optional/Replacement Parts
Optional Parts
BBR Throttle Assembly
BBR Throttle Cable
420-KLX-1102
512-BBR-2001
512-BBR-1001
BBR Motorsports
$22.95
$24.00
Aluminum Throttle Tube
BBR Throttle Assembly
BBR Throttle Cable
512-BBR-3002
512-BBR-2001
512-BBR-1001
$42.95
$22.95
$24.00
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Photo: MiniMoto France Magazine
KLX 110
Kawasaki
Derek Costella
4-Time MiniMoto SX Champion
BBR/Monster Energy
Factory Rider
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KLX 110
O T O
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Kawasaki
KLX 140
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BBR D2 Exhaust SystemTM
TM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
KLX 140
205-KLX-1431
KLX140/L 08-Present $329.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
BBR 26mm Carb Kit
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
$89.95
Lightweight Aluminum Rims
Stronger than stock. Laces up easily
using stock hub and spokes.
16” Rear, Blk
26mm Keihin carb kit. Includes custom BBR manifold adapter,
Keihin 26mm carb, throttle and cable. Pre-jetted for most big bore
applications.
420-KLX-1401
KLX140 08-Present
$299.95
Optional Parts
Aluminum Throttle Tube
BBR Throttle Assembly
BBR Throttle Cable
512-BBR-3002
512-BBR-2001
512-BBR-1001
$42.95
$22.95
$24.00
389-KLX-1411
KLX140L 08-Present $109.95
19” Front,Blk 389-KLX-1412
KLX140L 08-Present $119.95
BBR Heavy Duty
Shock Spring
Designed for adult riders with
a stiffer spring rate of 6.2 kg.
Custom-wound from aircraft
quality spring steel. Powder
coated finish. For “L” model only.
660-HCR-8005
KLX140L 08-Present
$89.95
BBR Billet Gas Cap
This billet 6061-T6 aluminum gas
cap is CNC machined for a precision
look and comes with an anodized
breather tip.
120-HCR-1203
59
KLX140L 08-Present
BBR Motorsports
BBR Heavy Duty
Fork Springs
$69.95
Designed for adult size riders with a heavier spring rate. Pre-set and
stress relieved for long life. For “L” model only.
650-KLX-1405
KLX140L 08-Present
$79.95
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BBR “Chrome” Graphics Kit - KLX 140
The BBR Graphics kit is produced by Throttle Jockey and
constructed of 15mil vinyl and ultra strong 3M adhesive for
first rate appearance and durability.
BBR 160cc Big Bore Kit
High quality bore kit that shows substantial gains
throughout the RPM range. Complete kit includes:
10:5:1, 61mm piston, ring set, pin, clips and gaskets.
Bores into stock cylinder
410-KLX-1801 KLX140L 08-Present $229.95
Optional/Replacement Parts
Gasket Kit
410-KLX-1810
$35.95
710-KLX-1422
Graphics Kit Only
KLX140L 08-Present
$69.95
710-KLX-1421
Graphics Kit w/Seat Cover
KLX140L 08-Present
$129.95
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KLX 140
S
KLX 140
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Kawasaki
KLX 140
O T O
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Suzuki
Carson Brown
BBR Motorsports
Factory Test Rider
DRZ 70
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
DRZ 70
Photo: Dirt Rider Magazine
BBR Motorsports
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510-DRZ-7011
DRZ70 08-Present
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DRZ 70
The first step to upgrading your pit bike. The most complete bar kit on the market. Includes
billet tripleclamp, handlebars 8" rise, cable set, throttle assembly, brake lever, starter/kill
switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Easy to install.
Black
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DRZ 70
BBR Handlebar/Tripleclamp Kit
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Suzuki
M
$229.95
$24.00
$24.00
$24.95
$15.95
$15.50
$29.95
Optional Parts
6” Low-Rise Bars
7” Mid-Rise Bars
Aluminum Throttle Tube
BBR SuperStock Swingarm
510-HXR-5108
510-HXR-5109
512-BBR-3001
BBR SP-5TM Front Fork Kit
Value and performance. The BBR
SP-5 Front Fork Kit offers 5" of travel
with superior damping control and
bottoming resistance. The complete
package includes: SP-5 fork set,
CNC machined tripleclamp set with
lightweight aluminum steering stem.
Also available with BBR handlebar kit.
BBR’s Super Stock Swingarm is burly enough to handle today’s pit
bike racer. Constructed of heat-treated 6061-T6 aluminum with
billet drop-outs and shock mount, it is lengthened by 1.5". Includes
stainless steel bushings and high-quality needle bearings. Accepts
12" rear wheels.
330-DRZ-7031
DRZ70 08-Present
Optional/Replacement Parts
HD Springs
Oil/Dust Seals
Brake Cable
650-HXR-7005
635-HXR-5100
513-BBR-1001
$79.95
$9.50/leg
$24.00
$359.95
Black w/Bar Kit 630-DRZ-7013
Black, no Bar Kit 630-DRZ-7014
DRZ70 08-Present
DRZ70 08-Present
$529.95
$419.95
BBR CancelCoreTM Quiet Insert
BBR Aluminum Skid Plate
3
/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on
protection for your engine and pipe. Installs in minutes. Only the
finest in materials and craftsmanship. All hardware included.
320-DRZ-7011
DRZ70 08-Present
$79.95
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
$89.95
$29.95
$29.95
$42.95
DRZ 70
Brake Cable
510-HXR-5101
Throttle Cable
510-BBR-1001
Throttle Assembly
510-HXR-5103
Brake Lever Assembly 510-HXR-5104
Carb Top
510-HXR-5105
8” High-Rise Bars
510-HXR-5107
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Replacement Parts
Suzuki
DRZ 70
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BBR D2 Exhaust SystemTM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
DRZ 70
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-DRZ-7031
DRZ70 08-Present
$279.95
TM
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
Lightweight Aluminum Rims
Photo: Dirt Rider Magazine
Exclusive high-quality BBR rims. Lighter and stronger than stock.
Available in 10" or 12" applications. Check swingarm clearance prior
to running a 12" rear. Sold individually in your choice of colors.
10” Rims
Gold Rim
Black Rim
Blue Rim
Red Rim
DRZ70
DRZ70
DRZ70
DRZ70
08-Present
08-Present
08-Present
08-Present
$99.95
$99.95
$99.95
$99.95
12” Rims
Gold Rim
Black Rim
390-HXR-5201
390-HXR-5211
DRZ70 08-Present
DRZ70 08-Present
$104.95
$104.95
BBR HD Spoke Kits
Large-diameter stainless steel spokes and nipples. Helps eliminate
broken spokes and hubs. Each kit contains enough spokes for one wheel.
Requires drilling of stock hub. Drill bit and spoke wrench included.
10” Stock Hub 391-HXR-5001
12” Stock Hub 391-HXR-5002
63
BBR “Chrome” Graphics Kit - DRZ 70
The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M
adhesive for first rate appearance and durability
*HD Spokes are required
390-HXR-5101
390-HXR-5111
390-HXR-5121
390-HXR-5141
BBR Motorsports
DRZ70 08-Present
DRZ70 08-Present
$59.95
$59.95
Carson Brown
BBR Motorsports
Factory Test Rider
710-DRZ-7022
Graphics Kit Only
DRZ70 08-Present $69.95
710-DRZ-7021
Graphics Kit w/Seat Cover
DRZ70 08-Present $129.95
711-DRZ-7011
Seat Cover Only
DRZ70 08-Present $69.95
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BBR Heavy Duty
Shock Spring
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Designed for adult riders with a stiffer
spring rate. Custom-wound from
aircraft quality spring steel. Powder
coated finish.
$49.95
BBR Heavy Duty
Fork Springs
Designed for adult size riders with a heavier spring rate. Pre-set and
stress relieved for long life
650-HXR-5005
DRZ70 08-Present
$39.95
Tires, Tubes & Rim Lock
Choose from a variety of high quality, top brand tires. A spare tube is a
must have. BBR’s HD rim lock is an essential component for a highhorsepower mini. Drilling of rim is required for rim lock.
BBR Motorsports
DRZ 70 Perimeter Concept Suzuki
Dunlop D756 2.75-10
Michelin MS2 2.75-10
Michelin MS2 2.50-12
Tube 2.50/2.75-10
Tube 2.75/3.00-12
HD Rim Lock 1.60
393-HXR-5004
393-HXR-5022
393-HXR-5023
394-HXR-5001
394-HXR-5002
395-HXR-5001
DRZ70 08-Present
DRZ70 08-Present
DRZ70 08-Present
DRZ70 08-Present
DRZ70 08-Present
DRZ70 08-Present
Tall Seat Foam with Cover
Tall seat foam with
non-slip black seat
cover. Features a
flatter mid section (1”
taller), black non-slip
seat cover and uses
OEM plastic seat base.
715-DRZ-7001
DRZ70 08-Present
$99.95
$38.95
$34.95
$36.95
$10.95
$10.95
$12.95
DRZ 70
DRZ70 08-Present
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
660-HXR-5005
DRZ 70
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Suzuki
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Suzuki
DRZ 125
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BBR D2 Exhaust SystemTM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Big Bore version recommended for 88cc and up
DRZ 125
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-DRZ-1231
DRZ/KLX125 03-Present
$329.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
TM
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy. Unique
stainless tapered cone design that
reduces sound while maintaining
horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
$89.95
BBR Billet Aluminum Tripleclamp
Designed to accommodate adult riders. Raises bar
mount position by 1¼". Fully adjustable. Allows
lowering of forks by 1".
Standard 7/8”
510-DRZ-1211
Oversized 1 1/8” 510-DRZ-1212
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BBR Motorsports
DRZ/KLX125 03-Present
DRZ/KLX125 03-Present
$229.95
$229.95
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BBR Aluminum Frame Cradle
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Protects the engine and helps prevent frame stretching and
DRZ 125
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Suzuki
M
breakage. Installs in minutes. Only the finest in materials and
craftsmanship. All hardware included.
$239.95
BBR 26mm Carburetor Kit
Lightweight Aluminum Rims
26mm Keihin carburetor complete with manifold adapter,
throttle assembly, throttle cable and extra jets for fine tuning.
420-DRZ-1201
DRZ/KLX125 03-Present
$299.95
Optional/Replacement Parts
Aluminum Throttle Tube
BBR Throttle Assembly
BBR Throttle Cable
512-BBR-3002
512-BBR-2001
512-BBR-1001
$42.95
$22.95
$24.00
BBR 150cc Big Bore Piston Kit
Stronger than stock. Laces up easily using stock hub and spokes in
your choice of colors. Sold in pairs, with 16" rear and 19" front.
Gold Rims 390-DRZ-1205 DRZ/KLX125L 03-Present $259.95
Balck Rims 390-DRZ-1206 DRZ/KLX125L 03-Present $259.95
Silver Rims 390-DRZ-1207 DRZ/KLX125L 03-Present $259.95
BBR Heavy Duty
Shock Spring
Designed for adult riders with a
stiffer spring rate. Custom-wound
from aircraft quality spring steel.
Powder coated finish.
660-DRZ-1205
DRZ/KLX125 03-Present
$89.95
BBR Heavy Duty Fork Springs
Comes complete with piston, rings, piston pin, retainers and gaskets.
Bores into stock cylinder. Add 26mm carb kit for enhanced performance.
410-DRZ-1205
DRZ/KLX125 03-Present
Replacement Parts
Gasket Kit
Ring Set
410-DRZ-1210
410-DRZ-1210
$29.95
$45.00
$179.95
Designed for adult size riders with a heavier spring
rate. Pre-set and stress relieved for long life.
650-DRZ-1205
DRZ/KLX125 03-Present
$79.95
DRZ 125
DRZ/KLX125 03-Present
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
320-DRZ-1211
Yamaha
Derek Costella
BBR/Monster Energy
Factory Rider
TTR 50
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
TTR 50
Photo: J. Bodnar
BBR Motorsports
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The first step to upgrading your pit bike. The most complete bar kit on the market. Includes billet
tripleclamp anodized in black or blue, handlebars 8" rise, cable set, throttle assembly, brake lever, kill
switch, bar pad, grips, carb top, 6mm allen wrench and even grip glue! Comes standard with 8” rise
bars for adult use. Optional 6” & 7” bars are available separately to accommodate smaller riders.
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TTR 50
Black
Blue
510-YTR-5011
510-YTR-5021
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TTR 50
BBR Handlebar/Tripleclamp Kit
O T O
Yamaha
M
TTR50 06-Present $229.95
TTR50 06-Present $229.95
510-HXR-5101
510-YTR-5208
510-HXR-5103
510-HXR-5104
720-BBR-1001
500-BBR-1001
510-HXR-5107
$24.00
$24.00
$24.95
$15.95
$9.95
$9.95
$29.95
Optional Parts
6” Low-Rise Bars
7” Mid-Rise Bars
Aluminum Throttle Tube
BBR SuperStockTM Swingarm
510-HXR-5108
510-HXR-5109
512-BBR-3001
BBR SP-5TM Front Fork Kit
Value and performance. The BBR SP-5
Front Fork Kit offers 5" of travel with
superior damping control and bottoming
resistance. The complete package
includes: SP-5 fork set, CNC machined
tripleclamp set with lightweight
aluminum steering stem. Also available
with optional BBR full handlebar kit.
BBR’s Super Stock Swingarm is burly enough to handle today’s pit
bike racer. Constructed of heat-treated 6061-T6 aluminum with
billet drop-outs and shock mount, it is lengthened by 2¼". Includes
stainless steel bushings and high-quality needle bearings. Accepts
12" rear wheels.
330-YTR-5131
TTR50 06-Present
$359.95
Optional/Replacement Parts
HD Springs
Oil/Dust Seals
Brake Cable
650-HXR-7005
635-HXR-5100
513-BBR-1001
Black w/Bar Kit 630-YTR-5013
Black, no Bar Kit 630-YTR-5014
$79.95
$9.50/leg
$24.00
TTR50 06-Present
TTR50 06-Present
BBR Billet Gas Cap
BBR Aluminum Skid Plate
3
/16" thick tig welded 6061 aluminum with billet mounts. Bolt-on
protection for your engine and pipe. Installs in minutes. Only the
finest in materials and craftsmanship. All hardware included.
Black
Blue
320-YTR-5011
320-YTR-5021
TTR50 06-Present $89.95
TTR50 06-Present $89.95
This billet 6061-T6 aluminum gas cap is
CNC machined for a precision look and
comes with an anodized breather tip.
110-YTR-5002
TTR50 06-Present
$69.95
$529.95
$419.95
$29.95
$29.95
$42.95
TTR 50
Brake Cable
Throttle Cable
Throttle Assembly
Brake Lever Assembly
Bar Pad
Grips
8” High-Rise Bars
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Replacement Parts
Yamaha
TTR 50
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TM
BBR D2 Exhaust SystemTM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
TTR 50
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
205-YTR-5031
TTR50 06-Present
$269.95
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
Lightweight Aluminum Rims
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy.
Unique stainless tapered
cone design that reduces
sound while maintaining
horsepower. Bolts on in
minutes.
220-BBR-1014
Exclusive high-quality Aluminum rims. Lighter and stronger
than stock. Available in 10" or 12" applications. Check swingarm
clearance prior to running a 12" rear. Sold individually in your
choice of colors. Requires BBR HD spokes for proper fit.
390-HXR-5101
390-HXR-5111
390-HXR-5121
390-HXR-5141
TTR50
TTR50
TTR50
TTR50
06-Present
06-Present
06-Present
06-Present
390-HXR-5211
390-HXR-5201
TTR50 06-Present
TTR50 06-Present
$99.95
$99.95
$99.95
$99.95
12” Rims
Black Rim
Gold Rim
$104.95
$104.95
BBR HD Spoke Kits
Large-diameter stainless steel spokes and nipples. Helps eliminate
broken spokes and hubs. Each kit contains enough spokes for one wheel.
Requires drilling of stock hub. Drill bit and spoke wrench included.
10” Stock Hub 391-HXR-5001
12” Stock Hub 391-HXR-5002
69
BBR Motorsports
TTR50 06-Present
TTR50 06-Present
$59.95
$59.95
$89.95
BBR Graphics Kit - TTR50
The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M
adhesive for first rate appearance and durability.
10” Rims
Gold Rim
Black Rim
Blue Rim
Red Rim
Fits all BBR Exhaust
710-YTR-5002
Graphics Kit Only
TTR50 06-Present $59.95
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BBR Aluminum Folding Shift Lever
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BBR Aluminum Chain Guide
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537-BBR-1001
537-BBR-1002
TTR50 06-Present $39.95
TTR50 06-Present $39.95
Kitaco 88cc Big Bore kit
This trick piece fully wraps the chain to guide it onto the rear sprocket and
protects expensive engine cases: CNC machined aluminum, stainless steel
hardware, HDPE plastic buffer. Will fit stock or BBR SuperStock swingarm.
Black
Blue
340-YTR-5011
340-YTR-5021
TTR50 06-Present $69.95
TTR50 06-Present $69.95
Fox Float MXR AirShox Rear Shock
Kitaco’s 88cc light bore kit offers great performance gains
through out the RPM range. Complete kit that more than
doubles the horsepower of this bike. Kit includes: piston kit,
aluminum cylinder, performance cam and gasket kit. Add
Kitaco’s 20mm carb kit for added power gains.
410-YTR-5001
TTR50 06-Present
$359.95
Replacement Parts
The most versatile rear shock on the market today. Fully adjustable via
included micro air pump. Unbelievable performance for kids to agressive
adult riders with a simple twist of the clickers. Great addition to BBR
SuperStock swingarm.
640-HXR-5201
TTR50 06-Present
$299.95
Gasket Kit
Piston/Gasket Kit
Ring Set
410-YTR-5010
410-YTR-5011
410-YTR-5012
Kitaco 88cc Kit $18.95
Kitaco 88cc Kit $115.95
Kitaco 88cc Kit $25.95
Kitaco 20mm Carb kit
BBR Tall Seat Assembly
Great addition for Kitaco’s 88cc bore kit. Complete kit including
a Keihin PC20 carb, intake manifold, hardware and gaskets. BBR
throttle and cable is recommended to complete the kit.
Complete tall seat assembly for your TTR50. OEM-quality seat base, highdensity tall foam and solid black non-slip BBR seat cover.
716-YTR-5001
TTR50 06-Present
$89.95
420-YTR-5005
TTR50 06-Present
$179.95
Optional Parts
BBR Throttle
512-BBR-2001
BBR Throttle Cable 512-BBR-1001
UNI Air Filter
430-HXR-5002
Kitaco Carb Kit
Kitaco Carb Kit
Kitaco Carb Kit
$22.95
$24.00
$16.95
TTR 50
Standard
Long +1
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Forged aluminum with knurled steel folding tip. Stronger
and lighter than the stock shift lever. Ti anodized finish.
OEM quality.
Yamaha
TTR 90/110
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Carson Brown
BBR Motorsports
Factory Test Rider
TTR 90/110
Photo: J. Bodnar
BBR D2 Exhaust SystemTM
TTR 90/110
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
205-YTR-1131 TTR110 08-Present
*Does not fit TTR-90
$279.95
TM
Replacement Parts
220-BBR-1003
Replacement Spark Arrester Screen
$12.95
BBR CancelCoreTM Quiet Insert
Keep the neighbors happy. Unique stainless tapered cone design that
reduces sound while maintaining horsepower. Bolts on in minutes.
220-BBR-1014
Fits all BBR Exhaust
$89.95
BBR Heavy Duty
Shock Spring
Designed for adult riders with a stiffer spring
rate. Custom-wound from aircraft quality
spring steel. Powder coated finish.
660-YTR-9005
660-YTR-1105
TTR90 00-07
TTR110 08-Present
$89.95
$89.95
BBR Heavy Duty Fork Springs
BBR “Chrome” Graphics Kit - TTR 110
The BBR Graphics kit is constructed of 15mil vinyl and ultra strong 3M
adhesive for first rate appearance and durability.
Designed for adult size riders with a heavier spring rate. Pre-set and stress
relieved for long life.
650-YTR-9005
650-YTR-1105
71
TTR90 00-07
TTR110 08-Present
BBR Motorsports
$79.95
$79.95
710-YTR-1122
Graphics Kit Only
TTR110 08-Present $69.95
710-YTR-1121
Graphics Kit w/Seat Cover
TTR110 08-Present $129.95
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Tall Seat Foam with Cover
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715-YTR-9001
715-YTR-1101
TTR90 00-07
TTR110 08-Present
$99.95
$99.95
Lightweight Aluminum Rims
Stronger than stock. Laces up easily using stock hub and spokes in
your choice of colors. Available in 12" rear and 14" front.
12” Rear Rims
Black Rim
Silver Rim
389-YTR-1111
389-YTR-1131
TTR110 08-Present
TTR110 08-Present
$95.95
$95.95
TTR110 08-Present
TTR110 08-Present
$99.95
$99.95
14” Front Rims
Black Rim
Silver Rim
389-KLX-1112
389-KLX-1132
Photo: J. Bodnar
Carson Brown
BBR Motorsports
Factory Test Rider
BBR Billet Gas Cap
Tires, Tubes & Rim Lock
This billet 6061-T6 aluminum
gas cap is CNC machined for
a precision look and comes
with an anodized breather
tip.
110-YTR-5002
110-YTR-5002
TTR90 00-07
TTR110 08-Present
$69.95
$69.95
Choose from a variety
of high quality, top
brand tires. A spare
tube is a must have.
BBR’s HD rim lock is an
essential component
for a high-horsepower
mini. Drilling of rim is
required for rim lock.
BBR 13” Aluminum Bike Stand
Great for all types of bikes.
Constructed from aluminum
tube and TIG welded.
Incorporated anti-slip
riveted rubber top.
575-BBR-1003
13” Standard
$64.95
Dunlop D756 80/110-12
Dunlop D756 60/100-14
Dunlop D773 80/100-12
Dunlop D773 60/100-14
Tube 2.75/3.00-12
Tube 2.25/2.50-14
HD Rim Lock 1.60
393-KLX-1101
393-KLX-1102
394-KLX-1103
394-KLX-1104
394-HXR-5002
394-KLX-1101
395-HXR-5001
$44.95
$38.95
$44.95
$38.95
$10.95
$10.95
$12.95
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Tall seat foam with
non-slip black seat
cover. Features a
flatter mid section (1”
taller), black non-slip
seat cover and uses
OEM plastic seat base.
TTR 90/110
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TTR 125
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TTR 125
BBR Aluminum Perimeter TTR Frame Kit
Multiple national championship winner. Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gas tank, air-boot, exhaust system, graphics
kit & seat cover, and BBR gas cap. Uses chassis components from 1996-2007 Honda CR80/85R/RB. Complete with MSO paperwork. Race ready bikes
from $7,999.
TTR 125
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
350-BBR-1002
350-BBR-1010
TTR125/L
$3299.95
TTR125E/LE $3449.95
BBR D2 Exhaust SystemTM
TM
Thin-wall stainless steel header and mid-pipe
Lightweight 6061 aluminum muffler
Stainless steel heat shield
All stainless steel hardware through-out
USDA Forest Service approved spark arrester (removable)
All applications are complete systems including header and muffler
Duane Brown
BBR Motorsports
President
205-YTR-1231
TTR125 00-Present
$299.95
Replacement Parts
220-BBR-1003
73
Replacement Spark Arrester Screen
BBR Motorsports
$12.95
BBR CancelCoreTM Quiet Insert
Tall Seat Foam with Cover
Keep the neighbors happy. Unique stainless tapered cone design that reduces
sound while maintaining horsepower. Bolts on in minutes.
Tall seat foam with non-slip black seat cover. Features a
flatter mid section (1” taller), black non-slip seat cover and
uses OEM plastic seat base. Only fits 2000-07 models.
220-BBR-1014
Fits all BBR Exhaust
$89.95
715-YTR-1201
BBR Heavy Duty
Shock Spring
TTR125 00-07
P
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$99.95
RK Gold Racing Chain
Designed for adult riders with a stiffer spring
rate. Custom-wound from aircraft quality spring
steel. Powder coated finish. Fits stock shock.
High-strength, long-lasting RK MXZ gold racing
chain. Reduces drag and increases performance.
Used exclusively by the BBR Race Team.
660-YTR-1205
TTR125 00-Present
$89.95
390-BBR-1012
RK GB428MXz 134L
$39.95
BBR Heavy Duty Fork Springs
BBR HD Clutch Springs
Designed for adult size riders with a heavier spring
rate. Pre-set and stress relieved for long life.
Race proven by BBR. Works with stock clutch pack for longer
life and less slippage.
650-YTR-1205
TTR125 00-Present
$79.95
410-YTR-1205
BBR Billet Aluminum Tripleclamp
Standard 7/8”
Oversized 1 1/8”
Standard 7/8”
Oversized 1 1/8”
510-YTR-1211
510-YTR-1212
510-YTR-1221
510-YTR-1222
TTR125 00-2007
TTR125 00-2007
TTR125 00-2007
TTR125 00-2007
*See the accessories section for available handlebars.
$24.95
BBR Aluminum Chain Guide
Designed to accommodate adult riders. Raises bar mount position by 1¼”
fully adjustable. Allows lowering of forks by 1”. Bolt on key mount for
E-start models. Only fits 2000-07 models.
Black
Black
Blue
Blue
TTR125 00-Present
$229.95
$229.95
$229.95
$229.95
This trick piece fully wraps the chain to guide it onto
the rear sprocket and protects expensive engine cases:
CNC machined aluminum, stainless steel hardware,
HDPE plastic buffer.
Black
Blue
340-YTR-1211
340-YTR-1221
TTR125 00-Present
TTR125 00-Present
$69.95
$69.95
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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Yamaha
TTR 125
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Lightweight Aluminum Rims
BBR Rev Box
TTR 125
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
Power boost your TT-R125. A complete replacement CDI unit with
Stronger than stock. Laces up easily using stock hub and spokes in
your choice of colors. Available in 16" rear and 19" front.
16” Rear Rims
Black Rim
Silver Rim
389-YTR-1211
389-YTR-1231
TTR125 00-Present
TTR125 00-Present
$109.95
$109.95
TTR125 00-Present
TTR125 00-Present
$119.95
$119.95
19” Front Rims
Black Rim
Silver Rim
389-YTR-1232
389-YTR-1212
enhanced power curve and rev-limiter raised 1000 RPM for optimum
performance. Easier starting and crisper throttle response.
451-YTR-1201 TTR125 00-Present $139.95
IMS Super Stock Pegs
BBR Billet Gas Cap
This billet 6061-T6 aluminum gas cap is CNC
machined for a precision look and comes
with an anodized breather tip.
Designed for the serious racer, IMS pegs provide a wide footpeg
platform for maximum support. Constructed from cast stainless
110-YTR-5002
TTR125 00-Present
$69.95
steel, heat treated and powder coated.
530-IMS-2003
BBR Free-Flow Filter Kit
Computer designed filter mounting plate for increased air flow
and enhanced performance. Comes with high-flow UNI Filter. Excellent
match to BBR D2 Exhaust systems.
430-YTR-1201
TTR125 00-Present
$79.95
Replacement Parts
Air Filter Only
430-YTR-1202
$24.95
BBR Aluminum Folding Shift Lever
Forged aluminum with knurled steel folding tip. Stronger and lighter
than the stock shift lever. Ti anodized finish. OEM quality. Removes
troublesome shift linkage. 1” longer than stock.
537-BBR-1004
75
TTR125 00-Present
BBR Motorsports
$39.95
TTR125 00-Present
$79.95
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710-YTR-1222
Graphics Kit Only
TTR125 00-2007
$69.95
710-YTR-1224
Graphics Kit Only
TTR125 08-Present $69.95
710-YTR-1221
Graphics Kit w/Seat Cover
TTR125 00-2007
$129.95
710-YTR-1223
Graphics Kit w/Seat Cover
TTR125 08-Present $129.95
BBR 150cc Big Bore Kit w/Cam
BBR Forged Aluminum Frame Cradle
Extremely tough structure protects engine and prevents frame stretching.
Brushed aluminum finish. All hardware included. Bolts on in minutes.
321-YTR-1231
TTR125/E/L/LE 00-Present
$199.95
BBR 26mm Carburetor Kit
The right choice for TTR fuel
The best TTR engine kit on the market. Engineered for serious
flow. We know! 26mm Keihin
horsepower, this kit comes complete with BBR aluminum cylinder,
carb complete with manifold
piston, rings, piston pin, clips, performance camshaft and gasket kit.
Add BBR’s 26mm Carb kit for even more power.
adapter, throttle assembly,
throttle cable and extra jets
for fine tuning.
411-YTR-1201
TTR125 00-Present
$399.95
Replacement Parts
Gasket Kit
Piston Kit*
Rings
Cylinder
411-YTR-1210
411-YTR-1213
411-YTR-1215
411-YTR-1211
*Piston, rings, pin & clips
$18.95
$139.00
$40.00
$165.00
411-YTR-1201
TTR125 00-Present
$299.95
Optional Parts
Aluminum Throttle Tube
BBR Throttle Assembly
BBR Throttle Cable
512-BBR-3002
512-BBR-2001
512-BBR-1001
$42.95
$22.95
$24.00
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
The BBR “Chrome” Graphics kit is constructed of 15mil vinyl and ultra strong 3M adhesive for first rate
appearance and durability. The kit includes graphics for: shrouds, front fender tip & sides, rear fender,
small side panel accent and numerous other decals.
TTR 125
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BBR Motorsports
Accessories
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BBR T-Shirt
BBR Hooded Sweatshirt
Accessories
Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
100% preshrunk cotton. BBR logo front and rear.
Heavyweight 50% cotton / 50% polyester
blend. Hooded design with center front
pocket. BBR logo on front and back.
Black
810-BBR-1001
810-BBR-1002
810-BBR-1003
810-BBR-1004
810-BBR-1005
Black
820-BBR-1101
820-BBR-1102
820-BBR-1103
820-BBR-1104
820-BBR-1105
Small
Medium
Large
X-Large
XX-Large
$19.95
$19.95
$19.95
$19.95
$19.95
BBR Bar Pad
BBR Cap
Small
Medium
Large
X-Large
XX-Large
$45.95
$45.95
$45.95
$45.95
$45.95
BBR Handlebar Grips
Complements the BBR Graphics Kit.
Durable cotton/poly construction with
adjustable velcro closure.
830-BBR-1050
Adjustable
$16.95
Firm foam pad with BBR logo cover.
Exclusive BBR design featuring a soft
Great fit, great protection.
molded rubber compound ½-waffle grip
720-BBR-1001
720-BBR-1003
720-BBR-1002
surface with built-in safety wire grooves.
Standard BMX type $9.95
Standard MX type
$9.95
Oversize bars
$14.95
BBR Track Banner - Small
BBR Trailer Decal
500-BBR-1001
BBR Grips
$9.95
BBR Track Banner - Large
Small version is perfect for shops, garages,
Measuring 30"x15" this decal will let the
and backyard tracks.
world know you’re a factory racer.
710-BBR-2004
77
30” X 15”
BBR Motorsports
$9.95
710-BBR-3001
Small 39” X 32”
$10.95
710-BBR-3002
Large 78” X 51”
$19.95
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Tag T2 Handlebars
Superior design makes the X5 bar one of strongest 7/8" bars
This 1¹/8" bar design will handle all of the rigors of adult mini
available today. Aircraft-grade 7049-T6 aluminum for greater
racing. Cold-forged from aircraft-quality 7049-T6 aluminum.
durability. Knurled grip area to resist slippage.
Extremely strong. Knurled grip area to resist slippage.
520-TAG-2001
520-TAG-2002
520-TAG-2021
520-TAG-2022
Bend, Mini Works Silver
Bend, Mini Works Black
Bend, Mini Play Silver
Bend, Mini Play Black
$79.95
$79.95
$79.95
$79.95
520-TAG-1001
520-TAG-1002
Bend, Mini Works Silver
Bend, Mini Works Black
$94.95
$94.95
Gold Racing Chain
BBR Aluminum MX Handlebar
The same RK MXZ chain used by all Team BBR riders.
BBR’s Aluminum MX handlebar is constructed from high strength 2014-T6 Aluminum
with a silver anodized finish. Knurled grip area to resist slippage. High quality BBR bar
pad is included. MidSize bend is great for most KLX/DRZ110, TTR110 and some XR/
CRF50 applications.
520-BBR-1031 Bend, BBR MidSize,Silver
$79.95
Featuring chromoly steel construction with seamless rollers
and oversized alloy pins for added strength.
390-BBR-1011
390-BBR-1012
390-BBR-1013
RK GB420MXZ 120L
RK GB428MXZ 134L
RK GB520MXZ 120L
$34.95
$39.95
$84.95
BBR Spoke Wrench
BBR Billet Steering Stem Nuts
A BBR exclusive. This trick little tool is a must for
CNC machined 7075-T6 Aluminum M22 X
1.0 Fits: CRF50/70/80/100, TTR50/125 and
KLX/DRZ110.
Gold
Black
Blue
Silver
Red
517-BBR-1001 $29.95
517-BBR-1011 $29.95
517-BBR-1021 $29.95
517-BBR-1031 $29.95
517-BBR-1041 $29.95
Bike Stand - Trick Tank Airstand 16.5”
This 16.5” stand saves space by
incorporating a removable air tank
which holds maximum 125psi and
includes with a 36” air hose. Aluminum construction with wide base
and durable rubber non-slip pad.
fine-tuning your racer’s rims. Fits stock XR/CRF50
spokes and BBR HD spokes.
391-BBR-1001
BBR Spoke Wrench
$7.95
BBR Aluminum Bike Stands
Great for all types of bikes. Constructed from aluminum tube
and TIG welded. Incorporated anti-slip riveted rubber top.
575-BBR-1100
Trick Tank Airstand
$149.95
575-BBR-1003
575-BBR-1002
13” Stand
16” Stand
$64.95
$74.95
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Accessories
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Tag X5 Handlebars
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Toll Free: 1 (888) 668-6227 | Int’l: 1 (253) 631-8233 | [email protected] | www.bbrmotorsports.com
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A special thanks to Mom and Dad for all your support and encouragement.
BBR Motorsports, Inc.
1028 4th St. SW - A
Auburn, WA. 98001
Order Online
Go to www.bbrmotorsports.com and click the product button on the home page. Use the directory on the left to select the make and model of your motorcycle. Select the items and add to your shopping cart. Orders completed online before 12 P.M. Pacific Time will be shipped the same business day. Orders
completed after 12 P.M. Pacific Time will be shipped the following business day. Secure shopping and checkout provided by Google Checkout which accepts
Visa®, Mastercard®, American Express® and Discover®.
Telephone Orders
Phone orders can be placed Monday through Friday, 7 A.M. - 5 P.M. Pacific Time. Give us a call, toll free at (888) MOTO-BBR (888) 668-6227, or at 253-631-8233.
All payments must be made in US currency only. Orders placed before 12 P.M. Pacific Time will be shipped the same business day. Orders placed after 12 P.M.
Pacific Time will be shipped the following business day. BBR accepts Visa®, Mastercard®, American Express® and Paypal for phone orders. For mail-in payment
BBR will accept Cashier’s Checks and Money Orders.
Fax Orders
Fax orders may be placed 24 hours a day at 253-631-4260. Please include the following information on all fax orders: Name, shipping address, billing address,
complete credit card number including expiration date and 3 digit security code, preferred shipping method, e-mail address and the best contact phone
number for any questions regarding your order.
Shipping
A street address is required for all shipments (UPS cannot ship to a PO Box). Ground, Next Day Air, 2nd Day Air, and 3 Day Select services available. Other shipping methods are available upon request. Custom bikes and shipments to be delivered outside the continental US require extra attention. Please ask your BBR
representative for details. Please check our web site or call for more information on shipping and handling charges
International Orders
BBR gladly accepts international orders by phone, fax or email. Please contact a BBR representative at (253) 631-8233 or via e-mail at [email protected]
com for details. We look forward to hearing from you.
Dealers
BBR sells dealer-direct to fine motorsports dealers everywhere. Dealer inquiries invited. Dealer may pay via Visa, Mastercard, American Express®, PayPal and
COD. COD payments must be made via company check. A $35 fee will be charged on all returned checks. BBR products are also available through major
motorsports distributors including Parts Unlimited, Parts Canada, Tucker Rocky and Western Power Sports.
Returns
BBR will gladly accept returned product providing the item was purchased directly from BBR and returned within 30 days from the date of the original invoice.
Customers must obtain a return-authorization number (RA#) by calling BBR at (253) 631-8233 prior to return shipping. All items must be returned in the original package and in new condition. A restocking fee of 20% will apply. Returns sent COD will not be accepted. No returns will be accepted on custom products
(frame kits, custom bikes, custom parts, engine work, etc.)
Warranty
Except as stated, BBR makes no warranties, expressed or implied with respect to its products, their merchantability, or fitness for a particular purpose. In no
case shall BBR be liable for incidental or consequential damages. All sales are subject to BBR’s Standard Terms and Conditions of Sale, a copy of which is available upon request or available for review on BBR’s web site: http://www.bbrmotorsports.com
Have fun and ride safe!
paid
presort standard
U.S. postage
seattle, wa
permit no. 1441
Toll Free: (888) 668-6227 | Int’l: (253) 631-8233 | [email protected] | www.BBRMOTORSPORTS.com

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