Dylyn®/DLC coatings for plastic injection Coatings that improve

Coating types
Overall characteristics of Dylyn®/DLC
• coating
• coating
thickness varies from 2-3µm - up to 8µm possible
of difficult shapes and geometries are in general no problem
coating type
microhardness
coefficient of
friction
against steel
(dry conditions)
working
temperature
surface energy
(mN/m)
Vickers
Rc
Dylyn®/DLC
3000
85
0.12
42
570° F
290° C
Dylyn®
1800
78
0.05
30
750° F
299° C
TiN
2300
80
0.4 - 0.5
40 - 42
840° F
450° C
Chrome
1000
68
0.2 - 0.4
50 - 60
600° F
325° C
Nickel Teflon
800
60
0.1 - 0.2
20 - 30
480° F
250° C
deposition
temperature
570° F
< 200° C
Dylyn®/DLC coatings for plastic injection
For comparison :
Coatings that improve uptime
and reduce maintenance
122 - 176° F
50 - 80° C
coefficient of friction
8000
0,8
7000
0,7
6000
0,6
Coefficient of Friction
Vickers (HV)
hardness
482 - 932° F
250 - 500° C
5000
4000
3000
2000
1000
0,5
0,4
0,3
0,2
0,1
0
0
Diamond
TiN
DLC
PACVD Dylyn®/DLC 5.000x
CrN
Dylyn®
WCC
Hard Chrome
52100
Nickel Teflon
PVD Ion Beam 1.000x
PTFE
DLC
Dylyn®
Nickel Teflon
Hard Chrome
Daimond
WCC
TiN
CrN
52100
Headquarters
France
USA
Bekaert Advanced Coatings NV
Sorevi S.A.
Karreweg 13
BE-9870 Zulte
Belgium
T + 32 9 338 59 10
F + 32 9 338 59 11
[email protected]
ISO 9001: 2000 by BVQl since 2004
5, allée Skylab
Parc d’Ester - BP 6810
87068 Limoges Cedex
T + 33 5 55 37 04 90
F + 33 5 55 38 13 35
[email protected]
ISO 9001: 2000 by BVQl since 2004
Bekaert Advanced Coating
Technologies
Germany
Singapore
China
Bekaert Dymonics GmbH
Precision Surface Technology
Pte Ltd
Bekaert Precision Surface
Technology (Suzhou) Co. Ltd.
2, Corporation Road
#01 - 11/12 Corporation Place
Singapore 618494
T + 65 626 47 497
F + 65 626 47 496
[email protected]
Block 17E Unit, 428 Xinglong Street
Suchun Industrial Square
Suzhou Industrial Park
Suzhou 215126
T + 86 512 628 361 40
F + 86 512 628 361 45
[email protected]
PVD Arc 1.000x
Oststraße 68
32051 Herford-Herringhausen
T + 49 5221 6933 30
F + 49 5221 6933 25
[email protected]
200 nm
1 µm
Cross section Dylyn®/DLC
Cross section of PVD-coating
6000 North Bailey Avenue, Suite # 9
Amherst, NY 14226
T + 1 716 270 2228
F + 1 716 270 2230
[email protected]
ISO 9001 : 2000 by BVQl since 2003
Cross section of PVD-coating
All mentioned trademarks are registered trademarks owned by NV Bekaert SA
© 2007 Bekaert
Coatings that improve uptime and reduce maintenance
Moving mold parts
and form giving mold parts :
unique coating recipes
We have separated mold components into two functional groups having
unique functions and for this reason use different types of coatings for
each group. The reasons for the group split and the unique properties
that optimize coating performance for each group are shown below.
Bekaert-DLC is part of the
Bekaert-Group. Bekaert’s
business is built on two core
competences: advanced metal
transformation and advanced
materials and coatings.
The combination of these
competences makes Bekaert
unique.
Bekaert quickly became a
leading supplier of high quality
diamond-like coatings in a
defined number of keysegments. During previous
years, Bekaert together with our
customer have defined specific
coating-formulas for plastic
injection molds. Our coatings
are marketed world-wide under
the trade name Dylyn®/DLC.
Depending on the specific
function of the part, we can
adapt our coating recipe to give
you the properties you need.
Moving mold components
What kind of coating properties
can improve the uptime of your
injection machines?
Unique benefits: reduce operational costs by increasing
lifetime of mold components
Mobile phone | Ejectors
Sight glasses of mobile phones | Mold inserts
•
Less wear so longer life of moving parts
Less galling
• Increased protection against corrosion
• Less or even no use of lubricants
• Less and shorter start and stop of machines
•
Moving parts that perform better with Bekaert Dylyn®/DLC
In plastic part manufacturing it is all about uptime and increasing speed.
Maintenance cycles are a crucial component of manufacturing costs. DLC
coatings can bring you to the next level…
Ejector pins, sliders, thread cores, ejector sleeves, leader pins,
collapsible cores, wear plates, …
Syringes | Ejector bushings
Medical | Ejector pins
Form-giving mold components
Coating properties
Low surface energy
Low coating thickness (2-3µm)
Low microporosity
Low deposition temperature
High hardness
Biocompatible
Low friction
Conformal coating
Unique benefit: increase up time by lubricant free production
Caps & closures | Thread cores & ejector sleeves
Caps & closures | Caps for nail varnish bottles
• Less build up of residues on the mold surface
• Better protection against corrosion
• Less abrasive wear
• Better protection of the surface against scratches
• No increase of roughness after coating
• Preservation of release properties
Moving parts that perform better with Bekaert Dylyn®/DLC
Cores used on PET preforms or syringes, blow molds using PET
preforms for bottles and tubes, mold cavities used in the manufacturing
of lenses, cell phone screens or caps & closures, …
Your added value
High wear resistance
No change of
mold design needed
Consistent release
Little or no lubricants needed
Corrosion resistance
No galling or cold welding
Less maintenance
Less production stops
Cost savings analysis
PET preform | Cores
PET bottles | Blow mold
Find out if your company will benefit from the use of
Dylyn®/DLC coatings. Calculate potential cost savings by
inputting real operating figures.
Send a mail to [email protected] and we will send
the calculation sheet to you.
Moving mold parts
and form giving mold parts :
unique coating recipes
We have separated mold components into two functional groups having
unique functions and for this reason use different types of coatings for
each group. The reasons for the group split and the unique properties
that optimize coating performance for each group are shown below.
Bekaert-DLC is part of the
Bekaert-Group. Bekaert’s
business is built on two core
competences: advanced metal
transformation and advanced
materials and coatings.
The combination of these
competences makes Bekaert
unique.
Bekaert quickly became a
leading supplier of high quality
diamond-like coatings in a
defined number of keysegments. During previous
years, Bekaert together with our
customer have defined specific
coating-formulas for plastic
injection molds. Our coatings
are marketed world-wide under
the trade name Dylyn®/DLC.
Depending on the specific
function of the part, we can
adapt our coating recipe to give
you the properties you need.
Moving mold components
What kind of coating properties
can improve the uptime of your
injection machines?
Unique benefits: reduce operational costs by increasing
lifetime of mold components
Mobile phone | Ejectors
Sight glasses of mobile phones | Mold inserts
•
Less wear so longer life of moving parts
Less galling
• Increased protection against corrosion
• Less or even no use of lubricants
• Less and shorter start and stop of machines
•
Moving parts that perform better with Bekaert Dylyn®/DLC
In plastic part manufacturing it is all about uptime and increasing speed.
Maintenance cycles are a crucial component of manufacturing costs. DLC
coatings can bring you to the next level…
Ejector pins, sliders, thread cores, ejector sleeves, leader pins,
collapsible cores, wear plates, …
Syringes | Ejector bushings
Medical | Ejector pins
Form-giving mold components
Coating properties
Low surface energy
Low coating thickness (2-3µm)
Low microporosity
Low deposition temperature
High hardness
Biocompatible
Low friction
Conformal coating
Unique benefit: increase up time by lubricant free production
Caps & closures | Thread cores & ejector sleeves
Caps & closures | Caps for nail varnish bottles
• Less build up of residues on the mold surface
• Better protection against corrosion
• Less abrasive wear
• Better protection of the surface against scratches
• No increase of roughness after coating
• Preservation of release properties
Moving parts that perform better with Bekaert Dylyn®/DLC
Cores used on PET preforms or syringes, blow molds using PET
preforms for bottles and tubes, mold cavities used in the manufacturing
of lenses, cell phone screens or caps & closures, …
Your added value
High wear resistance
No change of
mold design needed
Consistent release
Little or no lubricants needed
Corrosion resistance
No galling or cold welding
Less maintenance
Less production stops
Cost savings analysis
PET preform | Cores
PET bottles | Blow mold
Find out if your company will benefit from the use of
Dylyn®/DLC coatings. Calculate potential cost savings by
inputting real operating figures.
Send a mail to [email protected] and we will send
the calculation sheet to you.
Moving mold parts
and form giving mold parts :
unique coating recipes
We have separated mold components into two functional groups having
unique functions and for this reason use different types of coatings for
each group. The reasons for the group split and the unique properties
that optimize coating performance for each group are shown below.
Bekaert-DLC is part of the
Bekaert-Group. Bekaert’s
business is built on two core
competences: advanced metal
transformation and advanced
materials and coatings.
The combination of these
competences makes Bekaert
unique.
Bekaert quickly became a
leading supplier of high quality
diamond-like coatings in a
defined number of keysegments. During previous
years, Bekaert together with our
customer have defined specific
coating-formulas for plastic
injection molds. Our coatings
are marketed world-wide under
the trade name Dylyn®/DLC.
Depending on the specific
function of the part, we can
adapt our coating recipe to give
you the properties you need.
Moving mold components
What kind of coating properties
can improve the uptime of your
injection machines?
Unique benefits: reduce operational costs by increasing
lifetime of mold components
Mobile phone | Ejectors
Sight glasses of mobile phones | Mold inserts
•
Less wear so longer life of moving parts
Less galling
• Increased protection against corrosion
• Less or even no use of lubricants
• Less and shorter start and stop of machines
•
Moving parts that perform better with Bekaert Dylyn®/DLC
In plastic part manufacturing it is all about uptime and increasing speed.
Maintenance cycles are a crucial component of manufacturing costs. DLC
coatings can bring you to the next level…
Ejector pins, sliders, thread cores, ejector sleeves, leader pins,
collapsible cores, wear plates, …
Syringes | Ejector bushings
Medical | Ejector pins
Form-giving mold components
Coating properties
Low surface energy
Low coating thickness (2-3µm)
Low microporosity
Low deposition temperature
High hardness
Biocompatible
Low friction
Conformal coating
Unique benefit: increase up time by lubricant free production
Caps & closures | Thread cores & ejector sleeves
Caps & closures | Caps for nail varnish bottles
• Less build up of residues on the mold surface
• Better protection against corrosion
• Less abrasive wear
• Better protection of the surface against scratches
• No increase of roughness after coating
• Preservation of release properties
Moving parts that perform better with Bekaert Dylyn®/DLC
Cores used on PET preforms or syringes, blow molds using PET
preforms for bottles and tubes, mold cavities used in the manufacturing
of lenses, cell phone screens or caps & closures, …
Your added value
High wear resistance
No change of
mold design needed
Consistent release
Little or no lubricants needed
Corrosion resistance
No galling or cold welding
Less maintenance
Less production stops
Cost savings analysis
PET preform | Cores
PET bottles | Blow mold
Find out if your company will benefit from the use of
Dylyn®/DLC coatings. Calculate potential cost savings by
inputting real operating figures.
Send a mail to [email protected] and we will send
the calculation sheet to you.
Coating types
Overall characteristics of Dylyn®/DLC
• coating
• coating
thickness varies from 2-3µm - up to 8µm possible
of difficult shapes and geometries are in general no problem
coating type
microhardness
coefficient of
friction
against steel
(dry conditions)
working
temperature
surface energy
(mN/m)
Vickers
Rc
Dylyn®/DLC
3000
85
0.12
42
570° F
290° C
Dylyn®
1800
78
0.05
30
750° F
299° C
TiN
2300
80
0.4 - 0.5
40 - 42
840° F
450° C
Chrome
1000
68
0.2 - 0.4
50 - 60
600° F
325° C
Nickel Teflon
800
60
0.1 - 0.2
20 - 30
480° F
250° C
deposition
temperature
570° F
< 200° C
Dylyn®/DLC coatings for plastic injection
For comparison :
Coatings that improve uptime
and reduce maintenance
122 - 176° F
50 - 80° C
coefficient of friction
8000
0,8
7000
0,7
6000
0,6
Coefficient of Friction
Vickers (HV)
hardness
482 - 932° F
250 - 500° C
5000
4000
3000
2000
1000
0,5
0,4
0,3
0,2
0,1
0
0
Diamond
TiN
DLC
PACVD Dylyn®/DLC 5.000x
CrN
Dylyn®
WCC
Hard Chrome
52100
Nickel Teflon
PVD Ion Beam 1.000x
PTFE
DLC
Dylyn®
Nickel Teflon
Hard Chrome
Daimond
WCC
TiN
CrN
52100
Headquarters
France
USA
Bekaert Advanced Coatings NV
Sorevi S.A.
Karreweg 13
BE-9870 Zulte
Belgium
T + 32 9 338 59 10
F + 32 9 338 59 11
[email protected]
ISO 9001: 2000 by BVQl since 2004
5, allée Skylab
Parc d’Ester - BP 6810
87068 Limoges Cedex
T + 33 5 55 37 04 90
F + 33 5 55 38 13 35
[email protected]
ISO 9001: 2000 by BVQl since 2004
Bekaert Advanced Coating
Technologies
Germany
Singapore
China
Bekaert Dymonics GmbH
Precision Surface Technology
Pte Ltd
Bekaert Precision Surface
Technology (Suzhou) Co. Ltd.
2, Corporation Road
#01 - 11/12 Corporation Place
Singapore 618494
T + 65 626 47 497
F + 65 626 47 496
[email protected]
Block 17E Unit, 428 Xinglong Street
Suchun Industrial Square
Suzhou Industrial Park
Suzhou 215126
T + 86 512 628 361 40
F + 86 512 628 361 45
[email protected]
PVD Arc 1.000x
Oststraße 68
32051 Herford-Herringhausen
T + 49 5221 6933 30
F + 49 5221 6933 25
[email protected]
200 nm
1 µm
Cross section Dylyn®/DLC
Cross section of PVD-coating
6000 North Bailey Avenue, Suite # 9
Amherst, NY 14226
T + 1 716 270 2228
F + 1 716 270 2230
[email protected]
ISO 9001 : 2000 by BVQl since 2003
Cross section of PVD-coating
All mentioned trademarks are registered trademarks owned by NV Bekaert SA
© 2007 Bekaert
Coatings that improve uptime and reduce maintenance
Coating types
Overall characteristics of Dylyn®/DLC
• coating
• coating
thickness varies from 2-3µm - up to 8µm possible
of difficult shapes and geometries are in general no problem
coating type
microhardness
coefficient of
friction
against steel
(dry conditions)
working
temperature
surface energy
(mN/m)
Vickers
Rc
Dylyn®/DLC
3000
85
0.12
42
570° F
290° C
Dylyn®
1800
78
0.05
30
750° F
299° C
TiN
2300
80
0.4 - 0.5
40 - 42
840° F
450° C
Chrome
1000
68
0.2 - 0.4
50 - 60
600° F
325° C
Nickel Teflon
800
60
0.1 - 0.2
20 - 30
480° F
250° C
deposition
temperature
570° F
< 200° C
Dylyn®/DLC coatings for plastic injection
For comparison :
Coatings that improve uptime
and reduce maintenance
122 - 176° F
50 - 80° C
coefficient of friction
8000
0,8
7000
0,7
6000
0,6
Coefficient of Friction
Vickers (HV)
hardness
482 - 932° F
250 - 500° C
5000
4000
3000
2000
1000
0,5
0,4
0,3
0,2
0,1
0
0
Diamond
TiN
DLC
PACVD Dylyn®/DLC 5.000x
CrN
Dylyn®
WCC
Hard Chrome
52100
Nickel Teflon
PVD Ion Beam 1.000x
PTFE
DLC
Dylyn®
Nickel Teflon
Hard Chrome
Daimond
WCC
TiN
CrN
52100
Headquarters
France
USA
Bekaert Advanced Coatings NV
Sorevi S.A.
Karreweg 13
BE-9870 Zulte
Belgium
T + 32 9 338 59 10
F + 32 9 338 59 11
[email protected]
ISO 9001: 2000 by BVQl since 2004
5, allée Skylab
Parc d’Ester - BP 6810
87068 Limoges Cedex
T + 33 5 55 37 04 90
F + 33 5 55 38 13 35
[email protected]
ISO 9001: 2000 by BVQl since 2004
Bekaert Advanced Coating
Technologies
Germany
Singapore
China
Bekaert Dymonics GmbH
Precision Surface Technology
Pte Ltd
Bekaert Precision Surface
Technology (Suzhou) Co. Ltd.
2, Corporation Road
#01 - 11/12 Corporation Place
Singapore 618494
T + 65 626 47 497
F + 65 626 47 496
[email protected]
Block 17E Unit, 428 Xinglong Street
Suchun Industrial Square
Suzhou Industrial Park
Suzhou 215126
T + 86 512 628 361 40
F + 86 512 628 361 45
[email protected]
PVD Arc 1.000x
Oststraße 68
32051 Herford-Herringhausen
T + 49 5221 6933 30
F + 49 5221 6933 25
[email protected]
200 nm
1 µm
Cross section Dylyn®/DLC
Cross section of PVD-coating
6000 North Bailey Avenue, Suite # 9
Amherst, NY 14226
T + 1 716 270 2228
F + 1 716 270 2230
[email protected]
ISO 9001 : 2000 by BVQl since 2003
Cross section of PVD-coating
All mentioned trademarks are registered trademarks owned by NV Bekaert SA
© 2007 Bekaert
Coatings that improve uptime and reduce maintenance