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WebMate®
Electrical infrared drying solution for the coil coating industry
Benefit from our services to the
coil coating industry
You can trust our know-how. More than 1,000 systems have been
installed worldwide of which 60% come from repeat orders with existing
customers.
We offer you to your business a complete product range for non-contact
drying including gas, electrical infrared and air flotation solutions.
Our application engineering services are at your disposal to define the
best solution in terms of drying quality, efficiency and investment costs.
We have local service teams available in Brazil, China, Finland, France,
Germany, Indonesia, Italy, Sweden and USA.
www.bekaert.com
All Bekaert company names are trademarks owned by Bekaert.
© 2010 Bekaert
Worldwide Headquarters
Solaronics SA
78 rue du Kemmel
FR-59280 Armentières
France
T +33 3 20 10 59 49
F +33 3 20 10 59 39
[email protected]
Minimize your operating costs while increasing your drying capacity
Bekaert WebMate® for non-contact
drying in coil coating applications
Electrical cabinet
Incoming cubicle
380-690 V
Junction boxes
Power cubicle
Bekaert WebMate is the solution tailored to your needs in applications
such as pre-treatment drying, post-treatment section, primer curing
oven, top coating curing oven, powder coating, and is also a booster of
convection oven.
PLC cabinet
Exhaust air fan
Heat resistant cabling
in flexible hoses
Cooling
air fan
Minimize your operating costs
Benefit from the longest emitter lifetime and highest energy efficiency
provided by Bekaert WebMate®.
Bekaert WebMate® modules are high density electric infrared emitters especially developed for coil coating applications, in which you need a high
drying performance. Thanks to the patented design based on Philips
infrared lamps, we offer you up to 15,000 hours lamp lifetime.
Bekaert WebMate® overview
Thanks to the use of deep parabolic golden reflector technology, you can
save up to 50% in energy consumption. Also, the energy is focused only
where you need it, which reduces your total cost of ownership.
Increase your drying capacity
Thanks to Bekaert WebMate®’s unique features, you can increase your
drying capacity.
Hood dimensions
ARCELOR Research - Belgium
Confidential Research Project
Bekaert WebMate® M2000
300 m/min 360 kW 1 m MD - 0.3 m CD
The use of high power Bekaert infrared modules offers you the flexibility to choose your drying conditions depending on the line speed, strip
width, and your product thickness. According to the type of coating, we
can offer you a solution based on a wide range of lamps, from 2kW to
6kW and from high speed medium wave to near infrared.
You can also increase your drying capacity by blowing hot air and add
a convection effect on the metal strip. The hot air saturated with solvent
can be extracted from the exit of the WebMate hood which gives to your
installation maximum safety Indeed, this extraction can occur at the exit
of the WebMate® hood, in the middle of the oven, or alternatively at the
exit of the installation.
Double
stage air
filter
Bekaert WebMate®
hood
Configuration with Coanda Nozzle
Emitter dimensions
143 mm CD x
500 mm MD
Emitter max power
36 kW
Max power density (f/f)
up to 985 kW/m²
Max evaporation rate (f/f)
490 kg/h/m²
System efficiency
RUUKI Gasell Profil Galve - Sweden
Primer oven of coil coatings line
85 m/min 1.4 MW 9 m MD - 1.4 m CD
1 row:
568 mm MD x
400 or 600 mm
height
up to 55%
6 lamps - max 6 kW (20,460 Btu/h)
profiling zones:
143 mm or 71.5 mm
Bekaert WebMate® options to better satisfy your current and
future needs!
Bekaert WebMate® working principles
Automatic and manual strip width selection.
Optimal lamp cooling for
the longest lamp lifetime
High quality transparent
quartz plates (hydroxyl
free) to avoid module
overheating
Flexible lamp mounting
to absorb machine
vibrations and allow easy
lamp replacement
Impingement nozzles type
High accuracy pyrometer control loop for optimized power consumption.
Automatic and manual retraction system for Bekaert WebMate® hoods
including parallel, clamshell and open jaw.
Nicols Aluminium Dacatur - AL, US
Pre-treatment of coil coating line
85 m/min 400 kW 1.5 m MD - 1.5 m CD
Bekaert WebMate® is an electrical
infrared non-contact drying solution.
This system consists of WebMate
infrared modules and air nozzles.
This unique combination ensures a
high system efficiency of 53%.
Knowing that WebMate modules offer the longest lifetime at the highest
power, you can be sure that your
operating costs are minimized.
Your drying capacity is increased
thanks to high efficiency, high power
WebMate hoods, which offer the
maximum flexibility to your needs.
Bekaert WebMate® P2200
4 lamps - max 6 kW (20,460 Btu/h)
profiling zones:
143 mm or 71.5 mm
Coanda and impingement blowing nozzles for optimal solvent evaporation and energy efficiency for all kinds of coil strips.
High quality long lifetime
proprietary IR lamps
Minimize your
operating costs
while increasing
your drying
capacity
Optimal radiation by the use of reflector materials in the oven.
Closed oven for solvent atmosphere and precise LEL value control.
Additional benefits:
You can easily integrate Bekaert
WebMate® into your coil coating
machines thanks to the extreme
compactness of the system. Unlike
conventional infrared, the WebMate®
can reach a power density of up to
950 kW/m².
Hood dimensions
Closed and overpressured hood
High temperature
suction nozzles
Ignition/detection
cabling integrated
in air manifold
Fire Prevention
System
Coanda blowing
nozzle
Gem emitter
620 mm x 480 mm height
(2-row burner)
884 mm MD x 480 mm height
(3-row burner)
Emitter dimensions
143 mm CD x 200 mm MD
Emitter max power
6.5 to 10 kW
Max power density (f/f)
428 kW/m²
Max evaporation rate (f/f)
361 kg/h/m²
System efficiency
56%