Iggesund Product Catalogue
Transcription
Iggesund Product Catalogue
Iggesund Product Catalogue PC2015 E 2015-2016 IGG_ProdKat_omslag_220x297_Orig.indd 4 2015-05-06 14:44 Cover: Invercote Duo 370 g/m² Index: Invercote Creato 260 g/m² Insert: Arctic Silk+ 130 g/m² Production: Iggesund Paperboard AB Printers: Strokirk-Landströms AB, Lidköping, Eson Pac, Norrköping and Vindspelet Grafiska, Borås Illustrations: Nova Design/Elena Semenova Photos: Bildbolaget/Rolf Lavergren, Incite. © Copyright Iggesund Paperboard AB 2015. All rights reserved. Iggesund Paperboard reserves the right to make changes to the specifications and information printed herein. Contact your local Iggesund Paperboard representative or visit www.iggesund.com for the most current information. ® Registered trade marks. The names IGGESUND ®, INVERCOTE ®, INCADA ® and the Crowned Anchor symbols are registered trade marks of Iggesund Paperboard AB. IGG_ProdKat_omslag_220x297_Orig.indd 5 2015-05-06 14:44 Iggesund – Product Catalogue Introduction General Technical Information Paperboard Products, overview Invercote Family Incada Family Board Laminates Foil and Film Laminates Plastic Coatings Introduction Iggesund Paperboard manufactures a range of paperboard products at Iggesund in Sweden and Workington in United Kingdom together with plastic extrusions and laminations for paperboard at Strömsbruk in Sweden. These facilities have been paperboard production units for the better part of a century thus advancing the craft, skill and tradition of paperboard manufacture. One tonne – knowledge included To achieve the best results in the printing process or in packaging manufacture, you need not only a high-quality base material but also knowledge about how to use that material in the best possible way. Designers, packaging developers and printers all contribute their own specific knowledge and experience to help optimise the product’s properties and functions throughout its lifespan. For this reason, hands-on knowledge about the special properties of paperboard is also required. For a number of decades, Iggesund Paperboard has systematically compiled and made available to its customers an extensive body of knowledge material – the Iggesund Anchor – in order to help increase the user’s ability to make the best use of Invercote and Incada at all stages. The company All sales of Iggesund Paperboard’s products in Europe are coordinated at our sales office in Amsterdam. We also have sales offices in Singapore, Hong Kong and the United States, as well as in Iggesund. We have organised our resources of people, technology and systems to suit our customers’ priorities and offer our customers complete commercial and technical customer support. Customers’ needs are constantly evolving and market conditions are ever changing. The service we provide is based on some simple principles: ·· Locally based account managers and technical service managers. Account coordinators in the sales offices speak the local languages. ·· Sheeting facilities close to our main markets, as well as at our mills, ensure the rapid delivery of small orders. ·· Distribution centres close to our customers. ·· A wide network of selected merchants supplement direct mill orders. The product families Our goal is to offer virgin fibre-based paperboard that meets the demands of our customers, the consumers and the authorities. Our product range consists of Invercote and Incada. They are also offered extruded and/or laminated with different plastics and foils. Quality assurance We have implemented Quality Assurance Systems to maintain our product quality and to meet customer needs and expectations. At our mills we have certified quality assurance systems in accordance with ISO 9001 and ISO 14001. The systems are documented in our Quality Manuals and are open for quality audits by customers. Product specifications and contracts are essential elements for ensuring that we have agreements between our customers and ourselves, which meet the need for clear joint understandings about product quality and safety. Accredited Laboratory Our Laboratory for Sensory and Chemical Analyses is accredited for sensory measurements by the Swedish National Accreditation Authority, SWEDAC. This guarantees that tests are objectively carried out using approved and tested methods. The laboratory performs sensory analysis using statistical calibration and chemical analysis using a gas chromatograph with an odour detector and mass spectrometry. It has unique equipment for taking gas samples at room temperature and has developed methods for measuring the effects of aromas on packaging material/permeability. The laboratory’s capacity is continously used to safeguard the taint and odour neutrality of raw materials and the baseboard. It is often consulted by third parties in investigations in taint and odour problems. Accreditation number: 1740 ISO/IEC 17025. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Introduction Product safety The essential purpose of packaging is to ensure the hygiene and quality of the packed product. We control the entire pulp and paperboard chain production so that we can supply paperboard products which meet strict standards for hygiene, barrier functions and taint and odour neutrality. All materials used in the making of our board are approved for food contact in accordance with current regulations in different countries.To ensure that we are providing the correct product and product safety documentation we must know the intended final application. If the customer applications require product safety certificates or if further information is needed, please contact your local Technical Service Manager. Sustainability Packaging in general, paperboard and paperboard making processes are all subject to environmental attention. As a paperboard supplier Iggesund takes responsibility for the environmental impact of our products from the sourcing of our raw materials through our manufacturing processes. Environmental management systems are implemented at all our mills (ISO 14001). The Holmen Group´s forest management routines are approved in accordance with the FSC® and PEFC standards as well as certified in accordance with the ISO 14001 standard. Both our mills hold chain of custody-certifications (CoC) in accordance with FSC and Iggesunds Bruk also holds CoC certification with PEFC. This enables our certified customers to be part of the chain. Our aim is that our processes will meet environmental requirements with good safety margins and we ensure that our products are safe for handling and use. Both mills operate in accordance with the energy management system standard ISO 50001. Packaging waste and associated landfill issues are of major concern in some countries. For a long time used paper and paperboard have proven to be easy to recover – both as a raw material for recycled fibre products and increasingly for energy recovery. Iggesund’s energy use is based on biofuels and we have initiated programmes to further reduce the use of fossil fuels, thereby reducing fossil carbon dioxide emissions. Paperboard has a low carbon footprint compared to other packaging materials. The raw material, timber, is harvested from managed forests that absorb carbon dioxide and emit oxygen. Because no uniform methods of measuring carbon footprint exist, we refrain from making any claims. The Holmen Group, to which Iggesund belongs, has been part of the UN Global Compact and its corresponding Nordic network since 2007. Each year the Group reports its sustainability work according to the ten principles of the Global Compact. The principles relate to human rights, social conditions, the right to establish trade unions, environmental responsibility and anti-corruption. The UN Global Compact 100 (GC100) is a global stock index that tracks compliance with the ten sustainability principles and combines this with the companies’ financial performance. The 100 companies around the world judged to be the best at creating good returns through sustainable business practices are listed on the GC100 index. Holmen has held GC100 status since 2013. The Carbon Disclosure Project (CDP) is the name of an international federation that in 2014 represented 767 institutional investors with assets totalling around SEK 640 billion. CDP seeks to encourage companies around the world to reduce their impact on the climate and nature’s resources, and it presents an annual report on the outcome of its work. As a result of its energy investments and the consequent fall in carbon dioxide emissions, in 2014 Holmen qualified for the A list on the Climate Performance Leadership Index. The global index lists 187 companies that have been shown to have an excellent strategy for reducing climate change. You can read more about environmental issues in Paperboard – the Iggesund Way and about our social, financial and environmental responsibility in Annual Report at www.holmen.com. Certifications ISO 9001 ISO 14001 OHSAS 18001 Chain of Custody according to FSC® Chain of Custody according to PEFC Energy management system standard ISO 50001 Swedac accreditation number 1740 ISO/IEC 17025 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Introduction Knowledge material The Paperboard Product Catalogue is part of the Iggesund Anchor Material, a body of information material that consists of the following publications: ·· Paperboard Reference Manual ·· Paperboard Product Catalogue ·· Paperboard – the Iggesund Way ·· Graphics Handbook ·· www.iggesund.com The Product Catalogue gives you ·· Facts and figures about paperboard properties ·· General technical information about paperboard handling, quality assurance, product safety regulations, sustainability and paperboard terminology. The objective of the Iggesund Anchor is to assist people involved in specifying, selecting, printing, converting or using paperboard. The experienced paperboard user as well as the not-so-frequent user should find the information they require within this information package. The Paperboard Reference Manual contains information about: ·· Basic facts about paperboard ·· Paperboard appearance and performance properties, and their interdependencies ·· Paperboard conversion methods and the possibilities/requirements they place on paperboard properties. Paperboard – the Iggesund Way contains basic facts about Invercote and Incada and the paperboard manufacturing process. It also describes the customer benefits available through Iggesund Paperboard’s mills and paperboard manufacturing processes, customer support and service. The Graphic Handbook gives both the designer and printer basic knowledge about paperboard and its possibilites, and about the differences between using paperboard and paper for graphical production. The information in the Iggesund Anchor is correct at publication. It is subject to review as part of Iggesund Paperboard’s commitment to continuing product development. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Introduction Sales Office Paperboard Mill Service Centre Distribution Centre Customers can reach us at the following telephone numbers: Europe Toll free number +800 50 100 300 for Packaging and Graphics and +800 50 100 200 for Tobacco This number can be reached from most countries by land line telephones. Mobile access will depend on your mobile provider. In other cases, direct numbers per region and end-use area can be found at www.iggesund.com or please call the switchboard number for your region. Local toll free numbers: Bulgaria 00800 1103 100 Portugal 707 919 991 Hong Kong 852 2516 6760 Greece 00800 3122 0765 Spain 900 9931 36 Taiwan 00 800 6392 6811 United States 888 229 08 30 Customer Service Asia: Singapore +65 6392 6811 Switchboard numbers: Iggesund Paperboard Europe, Amsterdam, Netherlands +31 20 655 9200 Iggesund Paperboard Asia Hong Kong +852 2516 0250 Singapore +65 6392 8600 Iggesund Paperboard Inc., Lyndhurst, United States +1 201 804 99 77 Iggesund Paperboard, Head Office, Iggesund, Sweden +46 650 280 00 Iggesund Paperboard, Workington, United Kingdom +44 1900 601 000 www.iggesund.com [email protected] IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information How is paperboard tested? Which EU regulations apply to paperboard material? What kind of pallets can the paperboard be delivered on? General Technical Information is a collection of technical information designed to give customers a general picture about everything from testing to delivery forms, information that can ultimately affect the end result both in terms of productivity and function. The information includes an overview of various kinds of paperboard and advice about how the paperboard material should be handled before it is used. We hope that these recommendations and advice will make it easier to use Invercote and Incada. At www.iggesund.com we are gradually making our infomation material “The Iggesund Anchor Material” available and searchable for everyone who would like even more detailed information about both the technical and aesthetic aspects of paperboard. Content General Technical Information Paperboard handling 2 Sheet and reel tolerances 4 Reel joins 6 Pallets for sheet deliveries 7 Terminology 8 Test methods 9 Products and use IGGESUND PAPERBOARD | Product Catalogue 2015–2016 13 General Technical Information Paperboard handling The correct handling of paperboard is very important for achieving the best results in printing, converting and use. To ensure this Iggesund Paperboard recommends the following procedures to printers, converters and users. Recommendations to printers/converters Before printing The paperboard is identified by the order number and the pallet or reel number. It is essential that these numbers are recorded to provide identity and traceability throughout printing, conversion and use, or that you keep the labels until the job is finished. In the case of doubt about the performance of the paperboard or its compliance with specifications, it is a requirement to provide this information and relevant samples to Iggesund Paperboard. During printing/converting The moisture-proof wrapping must not be removed until the board has attained the temperature of the environment concerned (printing room etc): Pallet or reel weight (kg) Temperature differences board – printing room (print room temp. about 20°C) 10°C 20°C 30°C 400 2 days 2 days 3 days 800 2 days 3 days 4 days 1200 2 days 4 days 5 days When cold paperboard is exposed to a warm environment the air adjacent to the board can be cooled below its dew point (point of condensation) and this moisture is then absorbed by the board. The time for temperature equilibrium to be established varies depending on the temperature difference and the weight of the board (pallet or reel). Therefore the wrapper should never be removed before the board has reached the temperature in the printing room. Recommended climate in the printing/converting room to prevent curl and/or misregister is 45–60 % relative humidity and a temperature of 20–23°C. The moisture content of paperboard can rise as a result of its exposure to air at high relative humidities, during periods of wet weather. It can also occur as a result of the condensation effect in cold weather discussed above. The result of moisture absorption can be waviness at the edges of the sheets and a general tendency for upcurl i.e. curl towards the print surface. If wavy sheets of board are printed creases may occur at the back edges of the sheets as they pass through the offset press, misregister may occur, together with press misfeeding, wasted sheets and loss of output and efficiency. A paperboard which has a high moisture content also becomes tough and difficult to cut. The moisture content of paperboard can fall as a result of its exposure to air at low relative humidity. This can occur during very dry weather and also occur in centrally heated buildings when the external air is very dry and very cold. A paperboard which is too dry may also become wavy, develop downcurl i.e. curl towards reverse side of the board and become brittle. These features can cause misfeeding and the board will be difficult to crease satisfactorily. Avoid rubbing or touching the surface of extruded/ laminated board because the corona treatment is easily damaged. 2 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information After printing/converting Paperboard in sheet form should be rewrapped with moisture-proof material after printing. Rewrapping is particularly important in order to ensure good register when board is printed in two or more passes through the printing press. It is also important to wrap in this way to achieve good register between the print and the next process e.g. cutting and creasing, guillotining or bookbinding. Paperboard products should be wrapped in moisture resistant material after conversion and prior to shipment to the customer (end-user) or to further conversion operations. Recommendations to end users Before use The supplier´s order number identifies the material. For the purpose of subsequent traceability, should this be necessary, we recommend that you should record this number and maintain the identification of the material. Unpacking/Storage The end user should also observe the precautions regarding the achievement of temperature equilibrium prior to unwrapping and use, see warming up time table on previous page. Unused material should be rewrapped. The end user should rewrap any unused material which would otherwise be exposed to the atmosphere of the work environment for an extended period. Some end users, as a consequence of their process, may have environments which are either excessively damp or excessively dry compared with the range of 45–60 % relative humidity, and in such conditions there would be a tendency for the board to either gain or lose moisture with a consequent change in shape or loss of flatness. Recommendation of time limit for board in store Iggesund Paperboard has chosen raw material, chemicals and processes which will support stable and long lifetime of the manufactured products, without deterioration of the board properties. However, even if the board is correctly handled optical as well as physical properties may change with time. Iggesund Paperboard recommend a maximum of 1 (one) year time limit, from delivery, for board in store. For plastic coatings and laminations see specific recommendations, in sections “Plastic coatings” and “Foil and film laminates”. When uncertain whether to use board or not beyond the recommended maximum year time limit which is often possible, please contact your Technical Service representive for advice. 3 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Sheet and reel tolerances Iggesunds Bruk Invercote Workington Incada Strömsbruk Plastic coatings Foil and film laminates Sheeting stations/ Service centres Width (Cross direction (CD) or Slit dimension) 0/+2 mm 0/+2 mm 0/+2 mm 0/+2 mm Max slit wander 0.25 mm/sheet Sheets 0.25 mm/sheet 0.25 mm/sheet 0.25 mm/sheet Length (Machine direction (MD) 0/+2 mm or Chop dimension) 0/+2 mm 0/+2 mm 0/+2 mm Squareness 1 mm per metre 1 mm per metre 1 mm per metre 1 mm per metre Number of sheets/pallet* ±0.5 % ±0.5 %* ±5 %* ±0.5 %* Number of sheets/ream (ream wrapped, typically 100 sheets) ±3 sheets ±3 sheets ±3 sheets ±3 sheets Max sheet size ** 1350 x 1600 mm 1400 x 1600 mm 1350 x 1600 mm** 1410 x 1610 mm Board laminates: 1630 x 1800 mm Min sheet size ** 290 x 400 mm*** 400 x 420 mm 405 x 450 mm 290 x 305 mm Embossed board: 290 x 450 mm Board laminates: 400 x 550 mm Max pallet height Standard board: 1580 mm (pallet included) 1500 mm (pallet incl) 1580 mm (pallet incl)** 1500 mm (pallet incl) Embossed board: 1250 mm (pallet included) Board laminates: 1140 mm (pallet included) Reels ≥ 120 mm: < 120 mm: ≥ 230 mm: < 230 mm: ≥ 120 mm: < 120 mm: ≥ 230 mm: < 230 mm: Width ±1 mm 0/–1 mm (0/+1 mm and ±0.5 mm by request) 0/+2 mm 0/–0.5 mm ±1 mm 0/–1 mm (0/+1 mm and ±0.5 mm by request) ±1 mm 0/–1 mm Length* ±0.5%* ±5 metres ±0.5%* ±5 metres ±0.5%* ±5 metres ±0.5%* ±5 metres Core displacement < 5 mm < 2 mm < 5 mm < 2 mm < 5 mm < 2 mm < 5 mm < 2 mm Diameter, general Max 1800 mm ± 25 mm Max 1800 mm ± 25 mm Max 1800 mm ± 25 mm Max 1200 mm ± 25 mm If max diameter specified +0/–50 mm +0/–50 mm +0/–50 mm +0/–50 mm * According to information given on pallet or reel label. ** Not valid for laminated products, see specification sheets. *** Lengths down to 400 mm available but the minimum width then increases to 380 mm. 4 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Tolerances on deliveries Quantity based on weight The delivered quantity is expressed in and based on weight, which is determined at the time the product is manufactured and packed. For deliveries in sheets the weight is determined net – i e weight of pallet and wrapping is excluded from the weight. For deliveries in reels the weight is determined gross – i e wrapping, core and plugs are included in the weight. Product Permitted deviation from weight ordered Invercote All deliveries ±4% Incada up to 50 tonnes ±4% over 50 tonnes ±2.5% up to 5 tonnes ±15% over 5 tonnes up to 15 tonnes ±10% over 15 tonnes ±5% Plastic coated/laminated products Quantity based on area Invercote We can offer Invercote in quantities based on number of sheets or metres in length: Product Permitted deviation from number of sheets/metres ordered Invercote Sheets ±0.5% Invercote Reels ±0.5% Incada Incada products are available in quantities based on number of sheets or metres in length, where the actual area supplied is invoiced in tonnes calculated from the nominal grammage. 5 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Reel Joins Reel join markings as used by Iggesund Paperboard are identified according to the following notation: Iggesunds Bruk, Strömsbruk and Sheeting Stations Workington Reel joins are marked by two arrow heads, above and below each join. Reel joins are marked by a black cross centred over each join Joins are made with a black printable repulpable splicing tape. Standard joins are made with a yellow non-printable slicing tape. The tape width is 50 mm and thickness 0.19 mm. The adhesive is pressure sensitive giving a high cohesive strength. Joins are butt joins with no overlap and are made with a single CD strip of tape on both sides of the board. MD strips are added on the print side. Other types of tapes available on request, please contact your Iggesund Paperboard representative. The tape is 75 mm and the thickness 0.1 mm. The adhesive is pressure sensitive giving a high cohesive strength. Joins are butt joins with no overlap and made with a single CD strip of tape on both sides of the board. (note MD straps are not added) 6 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Pallets for sheet deliveries The most frequent pallet types for sheet deliveries used by Iggesund Paperboard. Pall ID: CDL 75 111 90 75 111 90 Pall ID: CDS 75 75 Pall ID: DFS 35 35 -4 -4 0 0 Pall ID: DFL 75 111 90 75 111 90 75 75 New code Version Description New code Version Description CD L CDL (close deck, runners long) 2CD L 2CDL (close deck, runners long) CD S CDS (close deck, runners short) 2CD S 2CDS (close deck, runners short) DF L DFL (direct feed, runners long) 2DF L 2DFL (direct feed, runners long) DF S DFS (direct feed, runners short) 2DF S 2DFS (direct feed, runners short) It is not always possible to deliver certain sheet sizes as single pallets. The option will be twin pallets with the new codes 2CDL, 2CDS, 2DFL and 2DFS. Transport packaging Transport packaging is used to maintain the quality of the delivered paperboard and to protect it during handling, transport and storage. Reels have cores made from recycled paper and core plugs from particle wood. The reels are either packed with end protecting corrugated kraft board coated with a water barrier (polyethylene 15 g/m²) and stretch wrap or only stretch wrapped. The stretch film is low-density polyethylene. The labels are made of bleached kraft paper, occasionally plastic labels are used. Pallet packs consist of pallets of 100% wood covered with a protective polyethylene sheet. The paperboard pile is protected on top by a sheet of polyethylene and from the Swedish units also by a thick back-to-back laminated sheet of paperboard. The whole pallet is then shrink-wrapped with medium-density polyethylene. Labels are made of bleached kraft paper. Ream packs are made from bleached kraft paper coated with a water barrier (polyethylene 10 g/m²). Labels are made of bleached kraft paper. The materials used for the transport packaging meet the requirements in the EU Directive EC 94/62. For more detailed information please contact your Iggesund Paperboard representative. 7 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Terminology Iggesund Paperboard grades Solid Bleached Board (SBB, GZ) multiply construction Folding Box Board (FBB, GC1), white back, multiply construction Coating Folding Box Board (FBB, GC2), cream back, multiply construction Coating Coating Bleached chemical pulp Bleached chemical pulp Mechanical pulp Bleached chemical pulp Mechanical pulp Bleached chemical pulp Coating Unbleached or bleached pulp Coating SBB is made exclusively from bleached chemical pulp. It usually has a pigment coated top surface and can also be pigment coated on the back. FBB, white back, is made from layers of mechanical pulp sandwiched between layers of bleached chemical pulp. The top layer is pigment coated. The back is thicker than FBB, cream back, and can also be pigment coated. FBB, cream back, is made from layers of mechanical pulp sandwiched between layers of bleached chemical pulp. Abbreviations/keys According to DIN 19303 GZ Coated SBB SBB Solid Bleached Board AZ Cast Coated SBB FBB Folding Box Board GC1 Coated FBB, white back SUB Solid Unbleached Board GC2 Coated FBB, cream back WLC White Lined Chipboard GN Coated SUB, white or brown back G Gestrichen, coated GT Coated WLC, cream or white back U Ungestrichen, uncoated GD1 Coated WLC, grey back (spec.volume <1.45 cm³/g) A Gussgestrichen, cast coated GD2 Coated WLC, grey back (spec.volume 1.3 to 1.45 cm³/g) Z Chemisch gebleichte Frischfasern, bleached virgin chemical pulp GD3 Coated WLC, grey back (spec.volume <1.3 cm³/g) C Holzstoff, virgin mechnical pulp UZ Uncoated SBB N Chemisch ungebleichte Frischfasern, unbleached virgin chemical pulp UC1 Uncoated FBB, white back T Rezyklierter mit weisser oder gelber Rückseite, recycled with white or cream back D Rezyklierter mit grauer Rückseite, recycled with grey back UC2 Uncoated FBB, cream back UT Uncoated WLC, cream or white back UD Uncoated WLC, grey back 8 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Test methods General This section contains an alphabetical list of the tests by which paperboard is evaluated during manufacture. The list is divided into two parts ·· Paperboard property tests ·· Extrusion/lamination property tests These test methods evaluate the board properties which influence the appearance and performance. Important test values (technical data) for the individual board products are quoted on the board data sheets in the sections Paperboard products, Plastic coatings and Foil and film laminates. The board making process is described in the document Paperboard – the Iggesund Way, which also explains which aspects of the process are responsible for specific board properties. The Paperboard Reference Manual deals in further detail with the board properties in terms of appearance and performance, and how they influence the printing, converting and use of the board. Paperboard property tests All properties are measured in test climate 23°C/50% RH at the mills. Board performance properties are measured on samples taken ex machine. Bending Bending stiffness, bending resistance and bending moment, see Stiffness. Brightness See Optical properties. Caliper See Thickness. Cobb test See Water absorption. Colour See Optical properties. Gloss The gloss of the paperboard surface is measured in accordance with ISO 8254-11). The gloss is expressed in % units. The surface of the board is illuminated at an angle of 75° and the reflection from the surface is recorded by a photo-electric cell. Within Iggesund Paperboard a surface having a measured value < 40% board gloss is regarded as matt. A medium gloss board is in the range ≥ 40% to < 70%, and a high gloss board has a value of ≥ 70%. Grammage The grammage of the paperboard is assessed in accordance with ISO 5361). Grammage expresses weight per unit area and is measured in g/m². Ink absorption Ink absorption is measured using an internal test method. The ink absorption is expressed in % units. A specific ink is applied to the paperboard surface. The amount of ink absorbed in a given time is assessed by % reflectance compared with the unprinted surface. Porométrique ink No. 3809 from Lorilleux is used for the testing of ink absorption. Interlayer strength See Ply bond. Moisture content The absolute moisture content is measured in accordance with ISO 2871). It is expressed in % of the paperboard weight. The moisture content of the board is measured continuously on line on the board machine and recorded. Opacity The opacity of the paperboard is assessed in accordance with ISO 24711). The measuring principle is based on comparison of reflectance for a single paperboard sheet over a black background compared to an opaque pack of paperboard samples. Opacity is expressed in % units and readings close to 100 mean no show through. 1) IN = Deutsche Industrie-Norm: ISO = International Organization for Standardization: D TAPPI = Technical Association of the Pulp and Paper Industry: BS = British Standard: SCAN = Scandinavian Pulp, Paper and Board Testing Committee. 9 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Optical properties The term whiteness is often used as a comprehensive expression for some of the optical properties of the surface of paperboard, although whiteness is also a specific value that is measured today. The properties quoted here are CIE-whiteness, Brightness and Colour. Where paperboards include fluorescent whitening agents or FWA’s (sometimes referred to as optical brightening agents or OBA’s) measurements are made using an illuminant that contains a controlled element of ultra violet (UV) light. All values are measured at both Iggesunds Bruk and Workington using Datacolor Elrepho instruments. Optical properties, CIE-whiteness CIE-whiteness (W) is a comprehensive term used to express the visual impact of near white surfaces by means of a single value. This value, based on CIE (Commission Internationale de l’Eclairage) tristimulus values, describes perceived whiteness in outdoor UV-rich illumination. A large number of equations have been developed to calculate whiteness, but CIE-whiteness is perhaps the most commonly used. CIE-whiteness is measured in accordance with ISO 114751). Optical properties, ISO Brightness This is the diffuse blue reflectance factor measured at an effective wavelength of 457 nm. As the measurement is only carried out in the blue region of the spectrum it is of limited usefulness. ISO Brightness is measured in accordance with ISO 24701). WHITE L*=100 GREEN * +b –a* YELLOW +a* * –b RED BLUE Optical properties, Colour To quantify the impression of colour to the human eye of a nearly white surface, the CIE colour space can be used. Three reflectance figures L*, a* and b* known as the CIELAB coordinates are measured using a standard light source. The coordinates a* and b* measure colour. Positive figures for a* express redness, negative figures greenness, and positive figures for b* express yellowness, negative figures blueness. L* is a percentage which measures luminance on a scale where black is zero and pure white is usually 100%. Colour is measured in accordance with ISO 5631-21). BLACK L*=0 Ply bond The interply or interlayer strength of the paperboard is measured in accordance with TAPPI 5691). Ply bond is measured using a Scott Bond type tester and is expressed in J/m2. Smoothness See Surface roughness. Stiffness A number of methods of measuring stiffness are recognised. Values for the following methods are quoted in this catalogue: ·· Bending stiffness L & W 5° ·· Bending resistance L & W 15° ·· Bending moment Taber 15° 1) IN = Deutsche Industrie-Norm: ISO = International Organization for Standardization: D TAPPI = Technical Association of the Pulp and Paper Industry: BS = British Standard: SCAN = Scandinavian Pulp, Paper and Board Testing Committee. 10 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Since the stiffness is related to the orientation of fibres in the sheet during manufacture, two values are given: for the machine direction (MD) and the cross direction (CD). Stiffness, Bending stiffness L & W 5° Bending stiffness L & W 5° is measured in accordance with ISO 56281), DIN 53 1211). The bending stiffness is expressed in mNm. Stiffness, Bending resistance L & W 15° Bending resistance is measured in accordance with ISO 24931). The bending resistance is expressed in mN. Stiffness, Bending moment Taber 15° Bending moment is measured in accordance with ISO 24931). If the bending moment is expressed in mNm, the following relationships apply: Bending moment (Taber 15°) = Bending resistance (L & W 15°) x 0.0483 Bending resistance (L & W 15°) = Bending moment (Taber 15°) x 20.70 Note: If Taber is expressed in gcm the following conversion applies: Taber in mNm = Taber in gcm x 0.0981 0 acidic 7 14 neutral alkaline Surface pH Surface pH is measured on a water extract. It is expressed in pH units on a scale of 0 –14. The pH scale Surface roughness Surface roughness is measured in accordance with ISO 8791-4, using the Parker Print Surf Roughness tester (PPS) at 1000 kPa using a soft backing (S10). The surface roughness is expressed in µm. Lower results indicate smoother surfaces. Uncoated surfaces are measured using the Bendtsen method and the roughness is expressed in ml/min. Lower results indicate smoother surfaces. Surface strength The surface strength is measured in accordance with ISO 37831). The strength is expressed in m/s. This test evaluates the ability of the surface to withstand picking and blistering and is carried out using an IGT Printability Tester using a medium viscosity oil. Where strength is expressed in N/m the following correlation applies. m/s 2.00 1.50 1.00 0.50 0.00 0 20 40 60 80 100 N/m Relation between the unit of measurement for IGT-values Surface water absorption See Water absorption. 1) IN = Deutsche Industrie-Norm: ISO = International Organization for Standardization: D TAPPI = Technical Association of the Pulp and Paper Industry: BS = British Standard: SCAN = Scandinavian Pulp, Paper and Board Testing Committee. 11 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Taint and odour Taint and odour is assessed by members of trained panels assigning numerical ratings and recording their impressions of tainting flavours or volatile smells experienced. All our paperboard products are tested by the Robinson taint test based on DIN 10 9551). As the Robinson test is based on a comparative assessment using a panel, the results between laboratories, and even within laboratories, may not necessarily be reproducible. GC (Gas Chromatographic) and Mass Spectrometer methods are used for assessing and identifying paperboard components and those arising from printing and conversion processes. Our laboratory for sensory and chemical analyses is accredited for sensory analyses with the accreditation number 1740. Accredited laboratories are appointed by the Swedish Board for Technical Accreditation (SWEDAC). The Swedish accredited laboratories meet the requirements laid down in the European standards EN 45001, and EN 45002 as well as their international equivalent ISO/IEC Guide 25. Tearing resistance The measured force required to tear a paperboard sheet is given for machine direction (MD) and cross direction (CD) respectively. Tearing resistance is measured in accordance with ISO 19741) and is expressed in mN. Tensile strength The tensile strength is the force required to rupture a strip of paperboard. Values are given for machine direction (MD) and cross direction (CD) respectively. The tensile strength is measured in accordance with ISO 1924-21) and is expressed in kN/m. Thickness The paperboard thickness is measured in accordance with ISO 5341). The thickness is expressed in µm. Caliper (pts) is also recorded for reference on specification sheets, where pts are inches/1000. Water absorption, Cobb test The surface water absorption is measured using the Cobb test in accordance with ISO 5351). The water absorption is expressed in g/m². Water absorption, Wick test Water absorption at the paperboard edge is measured using a Wick test. The paperboard surface is sealed with waterproof tape on both sides. The sample is weighed, placed in water at 80°C for 20 minutes and reweighed. The amount of water absorbed by wicking is expressed in kg/m². Whiteness See Optical properties. Wick test See Water absorption. Extrusion/lamination property tests Adhesion See Surface strength. Grammage Coat weight is measured continuously along and across the board web. It is expressed in g/m2 and can be used for calculating the coating thickness. Pin holes Pin holes are microscopic holes that might appear in the plastic film during the coating process. These are very small; they are not visible to the human eye. A limited number of pin holes are of no importance in most cases. Pin holes are determined by exposing the plastic coating to dyed alcohol for a certain period of time and counting the number of coloured specks. The presence of pin holes is expressed in number/m2. Surface roughness Surface roughness is measured using the Parker Print Surf Roughness Tester. The surface roughness is expressed in µm. Lower results indicate smoother surfaces. Surface tension See Wettability. Surface strength Plastic adhesion (surface strength) is a dimensionless property defining the relation between adhesive and cohesive strength in the board surface. The internal method involves pulling a strip off the coating of the board and determining the degree of failure in the interlayer. Adhesion is also measured as peel strength at 125° angle and is expressed as N/cm width. Wettability The wettability of a surface decides whether a printing ink or a glue will stay on and adhere to a surface. It is measured as the surface tension of a standard liquid which just wets the plastic surface. Surface tension is expressed in dynes/cm. The surface tension of a plastic surface is usually too low for printing or glueing. The surface is therefore corona treated to improve the wettability. 1) IN = Deutsche Industrie-Norm: ISO = International Organization for Standardization: D TAPPI = Technical Association of the Pulp and Paper Industry: BS = British Standard: SCAN = Scandinavian Pulp, Paper and Board Testing Committee. 12 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Products and use Product performance Demands for promotion and protection define the performance characteristics of paperboard, as do the requirements during conversion and distribution. The overall demand for minimum use, resource efficiency, competitive products and efficient systems requires paperboard with high performance combined with good fitness for use. Iggesund Paperboard products are developed to provide high performance for the specific uses. In marketing, sales and technical service fitness for use and performance requirements are matched to ensure efficient solutions for each use. More information is found in the Paperboard Reference Manual. Standard product specification and traceability All products are manufactured to meet the specifications as described in the sections Paperboard Products, Board Laminates, Plastic coatings and Foil and film laminaties in the Product Catalogue. Review of the specifications is documented and performed according to the procedures in the Quality Management Systems within Iggesund Paperboard. The correct application of specification tolerances provides the printer, converter and ultimately the end-user with the assurance that the paperboard supplied has been produced under carefully controlled conditions in order to meet market quality requirements. In the manufacture of its products Iggesund Paperboard continuously strives to minimise deviations from specified target values. To meet our customers’ demands for quality and consistency we also specify upper and lower tolerances as appropriate. In the control of product quality Iggesund Paperboard uses on-line as well as laboratory measurements to monitor on at least a minute by minute and also hourly basis, according to documented procedures. Our guarantee Iggesund Paperboard guarantees that the material our customers receive has been assessed by sampling using both on-line and laboratory techniques. Quality parameters and all sample measurements are based on samples taken ex board machine and have been found to be within the published and agreed tolerances as detailed in the current edition of the Paperboard Product Catalogue or approved amendment. Iggesund strongly recommend the full testing of the product at every stage through the supply chain before going into full production. Your local Technical Service contact should be involved to achieve maximum product performance. In situations where there are doubts about the performance of the paperboard or compliance with the specifications, tools are available to trace information related to the product and/or order. The Iggesund Paperboard document Terms and Conditions of Trade 2015 constitutes the whole agreement between Iggesund Paperboard (Seller) and the Buyer and here it is stressed that in the case of a claim, the clear identification of the goods is a requirement. This is to enable above mentioned traceability to relevant product data. For the customer, the key to traceable information is the order number and package number as this information is the link to all product data and laboratory and machine records. Retrievable data are stored for a minimum of two years. Procedures and systems are in place to achieve the necessary traceability back to Iggesund Paperboard´s suppliers. Taint and odour neutrality The Swedish Board for Technical Accreditation has accredited our laboratory for sensory and chemical analyses. Measurements are made under the auspices of a government agency and with the obligation to be impartial, making this the most stringent form of quality assurance. Most countries in the world accept test results that have been carried out at accredited laboratories and these can therefore be compared. To ensure that our paperboard meets the demands for taint and odour neutrality, we regularly monitor production using organoleptic test procedures and our own fully trained assessment panel. We guarantee that our baseboard products Incada and Invercote register Robinson taint values according to EN1230 and DIN 10955 that are below the detection limit 0.6. As an integral part of our product quality assurance policy, Iggesund Paperboard accepts responsibility for taint and odour problems proven to have been caused by our products. 13 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Purity and hygiene For end uses such as food, confectionery and pharmaceuticals, purity and hygiene are of critical importance. In order to maintain correct product performance Iggesund Paperboard only uses approved raw materials and additives, and carries out the production process according to good manufacturing practices that incorporate the use of risk assessment methods. Every chemical additive is assessed according to occupational health and safety, environmental impact and product safety before it is allowed to be used. Strömsbruk, supplying barrier-coated paperboard for many food end-uses, has a complete hygiene system in operation. For our paperboard mills, Iggesund and Workington, we have implemented the CEPI GMP, which is more demanding than the EU GMP regulation (EC 2023/2006) and also includes a risk analysis. Product labelling Presently there are several labelling schemes on the market that claim to communicate representative facts about products´ performance and environmental acceptability (eco-labels). Iggesund Paperboard considers these schemes and labels too incomplete and subjective to provide a relevant assessment of paperboard products and their use. The international development of Environmental Product Declarations seems promising, but until these are developed and become an accepted standard, reference is made to the environmental fact sheets in Annual Report at www.holmen.com. Product safety and liability The essence of packaging is to ensure the quality, hygiene and safety of the packed product. To ensure these a number of national and international rules and regulations must be met. In addition, company and product specific measures are usually added. The final goal is to secure fitness for the intended use. It is important to protect the packed product against contamination from the outside and sometimes from direct contact with the paperboard surface. Iggesund Paperboard products are therefore made only from high quality primary fibres and functional additives which ensures safety, hygiene and good organoleptic properties. Where necessary additional barrier materials can be used to ensure that the quality of a packed product can be safely maintained until it is used. In many countries, the consumer safety is protected by product liability legislation with far reaching consequences for the supply chain. In the event of damage all actors along the chain are responsible to the consumer (joint and separate responsibility). The only exception is when you can prove, for your own area of responsibility, the fulfilment of the relevant requirements. A key consequence is thus to ensure the complete understanding and verification between supplier and customer of all the relevant aspects. Product safety certificate Iggesund Paperboard will on request issue a product declaration to verify the fitness and safety for the intended use. The document is issued after having carefully checked that the intended use of a specific paperboard product, under specified conditions of use, will not endanger the quality and safety of the packed product. The specific statements in the declaration are integral parts of the Iggesund Paperboard Management Systems. The given information is valid for two years or until further notice. 14 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Rules, regulations and good manufacturing practise For certain geographical areas or specific end-uses, additional requirements must be met or barrier functions are needed. Iggesund Paperboard will ensure that the appropriate product/barrier combinations fulfil the requirements for the intended use. Barrier functions are generally achieved by plastic coating. The plastic itself, in all plastic coatings, meets the requirements of the EC Plastics Implementation Measure (PIM) Regulation 10/2011/EC and its amendments. For plastic coating/lamination only raw materials which are suitable for the specific application are used. The status in this respect is updated every year. Analysis of total migration tests are regularly made to verify compliance. All Invercote and Incada products are in compliance with the EU Regulation 1907/2006/EC (REACH) guaranteeing that the content of SVHC (Substances of Very High Concern) is lower than the stipulated limit of 0.1% in accordance with article 57 in the regulation. All Iggesund Paperboard products will, subject to application/intended use, fulfil the requirements listed below: Regulations Abbreviation/Code Country Regulation regarding the product safety of packaging material intended to come into contact with food EC Regulation 1935/2004 EU BfR Recommendations XXXVI regarding paper and board for food contact BfR Germany The EU Directive on Packaging and Packaging Waste, requirements on heavy metal content/contamination, see also p. 16 Directive 94/62/EC and subsequent amendments EU Regulation 1907/2006 concerning Registration, Evaluation, Authorisation and restriction of Chemicals REACH EU Commision Regulation (EC) No 2023/2006 of 22 December 2006 on good manufacturing practice for materials and articles intended to come into contact with food GMP EU Safety of toys Directive 2009/48/EC EU Requirements for the Safety of Toys – Migration of certain elements. EN 71 Part 3 ISO 8124-3:2010 Worldwide Legislation from the Coalition of North Eastern Governors regarding the content of mercury lead, cadmium and hexavalent chromium in packaging and packaging components CONEG US and Worldwide Code of Federal Regulations, Food and Drugs Administration (FDA) FDA regulations US and Worldwide EU Timber regulation EC Regulation 995/2010 EU Over the years, many countries have developed regulations mainly to control the packaging of food products and to prevent cross-contamination between the product and the packaging. The best known and currently most widely recognised regulations are summarised in the table above. In the absence of harmonised legislation Iggesund Paperboard ensures that its products fulfil the relevant requirements in the countries where the products are used. The Commission Regulation (EC) No 2023/2006 of 22 December 2006 on good manufacturing practise for materials and articles intended to come into contact with food lays down rules on good manufacturing practice. The main requirement in this regulation is that we as a manufacturer shall operate an effective quality management of our manufacturing operations. For printing inks applied to the non-food contact side of a material or article GMP should in particular ensure that substances are not transferred into food by set-off or transfer through the substrate. When the board is used for fatty or aqueous packaging applications a barrier between the board and the packed foodstuff is required. 15 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 General Technical Information Used products and waste management; producer responsibility The EU Directive on Packaging and Packaging Waste, EC94/62 and subsequent amendments, defines common requirements on packaging and packaging waste within the EU. However, the Directive’s formal implementation and interpretation and the practical methods introduced by the member countries vary widely. As a consequence the requirements and methods differ between countries. In some countries producer responsibility has been introduced and has led to industry-owned organisations which manage used packaging. In other countries, there are community or nationwide schemes more or less controlled by the authorities. The result is systems with very different approaches to how packaging is taken care of and the costs involved. Each country has its own systems and rules. Waste generated during the manufacture of Iggesund Paperboard’s products is managed and reported according the permits given by the local authorities The EU Directive on Packaging and Packaging Waste (EC 94/62) The EU Directive (EC94/62) is aimed at minimising the environmental impact of packaging and packaging waste. It places an obligation on prevention by source reduction, re-use or recovery of used packaging and minimisation of heavy metal contamination. The EU Commission gave the European Standards Organisation, CEN, a mandate to develop standards to be used as EU harmonised standards to ensure the fulfilment of the essential requirements. During 2004 CEN adopted and published the following standards: EN 13427:2004, EN 13428:2004, EN 13429:2004, EN 13430:2004 and EN 13431:2004. EN 13432:2000 was already published. PC 2015E GTI In general the following is valid for Iggesund Paperboard products: Iggesund Paperboard will act to meet all the relevant requirements of the directive, and will use the above mentioned CEN packaging standards to assess and document compliance with the essential requirements. EN 13427:2004 is called “the umbrella standard” which guides users through the texts, indicating which standards are applicable to each type of packaging. EN 13428:2004 consists of two parts of which the first covers “prevention by source reduction”, and the second “qualitative prevention by minimizing presence of noxious and hazardous substances in the packaging material”. In the areas of product development, marketing, sales and technical service, fitness for intended use is given priority to ensure that the main purposes and functions are fulfilled with a minimum of material. In the area of transport packaging the demand for prevention by source reduction is applicable and fulfilled by supplier requirements as defined in the standard. All products meet the requirements regarding determination and minimisation of noxious and hazardous substances. EN 13429:2004 regarding reusable packaging is not applicable for our products. Product design and composition is such that material recycling (EN 13430:2004) or energy recovery (EN 13431:2004) can be done without limitation. Our baseboards are intrinsically biodegradable. For the quantification regarding composting, tests should be made on the final packaging after the converting process (EN 13432:2000). 16 IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Product Overview The Iggesund paperboard product range is very extensive and includes solid bleached boards from 180– 400 g/m² and folding box boards from 200–350 g/m² as well as versions where sheets are glued together or extrusion laminated with foil or film. Below you will find examples of the typical end uses and the grammage/thickness range for the respective products. For further information, please contact your local Iggesund Paperboard contact or visit www.iggesund.com. Type of board/Grade Typical applications Grammage (g/m²) Thickness (µm) Invercote G Perfumes, Cosmetics, Chocolates, Pharmaceuticals, Wines and spirits, Book and CD-covers, Cards, Brochures, Advertising material 180-380 205-505 Invercote Creato Brochure and catalogue covers, Folders, Tags, Point of sales, CD-covers, Cards, Tobacco 200-280, 300, 350, 400 200-315, 345, 415, 485 Invercote Albato Perfumes, Cosmetics, Chocolates, Wines and spirits, Advertising material, Covers, Cards, Media, Tobacco 250-350 285-424 Invercote Lenato Tobacco 220, 240, 270 275, 305, 350 Invercote T Tobacco 220, 240, 280 275, 305, 365 Incada Silk Cosmetics, Chocolates, Medical and health care, Covers, Cards, Media 220-350 325-590 Incada Silk C Tobacco 220 325 Incada Silk T Tobacco 205 320 Frozen and chilled food, Confectionery, Wines and spirits, Beverages, Biscuits and other foods, Pharma and health care, Microwaveable products 200-350 310-640 Invercote Duo Advertising material, Games, Wines and spirits, CD-holders, Covers, Point of sales, Brochures, Tags, Chocolates, Glassware, Perfumes and cosmetics 370-770 410-1010 Incada Duo Brochures, Tags, Advertising material, Games, CD-holders, Wines and spirits, Electronic goods 410-995 610-1740 Solid Bleached Board (SBB, GZ) Folding Box Board (FBB, GC1) Folding Box Board (FBB, GC2) Incada Exel Board Laminates Foil and Film Laminates Metalprint Tobacco, Wine and spirits, Perfume Depending on Depending on choice of and cosmetics, Hair care and toiletries, choice of baseboard baseboard grade Pharmaceuticals, Brochures, Confectionery grade Aluprint Tobacco, Perfume and cosmetics, Hair care and toiletries, Confectionery Alubarrier Confectionery, Tobacco, Biscuits and other Depending on Depending on choice of foods, Ice cream choice of baseboard baseboard grade grade Depending on Depending on choice of choice of baseboard baseboard grade grade IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Product Overview The Iggesund paperboard products can be extrusion coated with plastics as barriers and glue or extrusion laminated with board, foil or film to achieve special functions. Below you will find examples of various applications, what barriers they require, and what board grades that are suitable. To read more about the plastic coating or laminate properties, please see the relevant section in the product catalogue. For a description of the baseboard, please see the respective product specification. Some products in the overview are not presented in the catalogue but are available on request and some applications are not listed, please contact your local Iggesund Paperboard representative for information and recommendations. 1) Typical product application Type of plastic coating/laminate Type of board/grade Vegetables (packed pre-frozen) Fish and other seafood (packed pre-frozen) Meat products (packed pre-frozen) Cups and containers Ice cream and frozen desserts Sugar confectionery Chocolate 1-side PE Invercote G lncada Exel Fish and other seafood (packed wet) Vegetables (packed wet) Cups and containers Ice cream and frozen desserts 2-sides PE1) Invercote G Incada Exel Cups Ice cream Confectionery Vegetables (packed pre-frozen) Chilled food 1-side Bio Invercote G Lids and trays for reheating of food 1-side PP 2-sides PP Invercote G Incada Exel Lids for trays for cooking and reheating of food Trays for cooking and reheating of food Trays for baking (pressed or creased cartons) Confectionery 1-side PET Invercote G Confectionery Tobacco Biscuits and other foord Cake mixes Cereals Ice cream Alubarrier Aluprint Invercote G Incada Exel Wine and spirits Tobacco Perfume and cosmetics Hair care and toiletries Pharmaceuticals Brochures Confectionery Metalprint Aluprint Invercote G Invercote Creato Invercote Albato Incada Silk Incada Exel 1) Three different PE grades available. Please see specifications sheet for PE coatings IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Family Introduction The Invercote family consists of a range of products customised for different end-user applications and is manufactured at the integrated Iggesund mill in Sweden. Invercote is a multilayered Solid Bleached Board (SBB), made from chemical pulp produced by the sulphate pulping method. The use of virgin fibre and the sulphate pulping method ensures a hygienic and odour- and taint neutral product. All materials used in the making of Invercote are approved for food contact according to current regulations. The fibre composition varies for each layer in the construction. Fibres are selected based on shape and length and treated in different ways to tailor the paperboard construction to the intended use. The benefit of this multi-layered SBB compared to competing single- and dual layer products is the unique possibility of optimizing the surface fibre layers to form an excellent base for coating. The coating is applied in two or three steps to meet the smoothness demands of printing and foiling applications. Another advantage of a multi-ply construction compared to a single ply one is that the different layers can be composed to optimise board characteristics such as stiffness and strength, thus ensuring both productivity in converting operations and good function in the end product. Invercote products are widely used for picture postcards, high-quality brochures and book covers, and the packaging of cosmetics, perfumes, chocolate, pharmaceutical and tobacco products. Invercote is manufactured from fibre of known and traceable origin and produced at a site where pulp production is integrated with the paperboard mill. This combined with the inherent stability of our chosen manufacturing process ensures a repeatable and predictable performance of the product in converting and use. Invercote in use The fully coated printing surfaces of the Invercote family are designed to meet the highest demands of image reproduction in printing and surface treatment methods such as hot-foil, foil- and film application. The coating composition is adjusted in two different general directions for the product family to satisfy printability requirements, primarily of offset-litho and gravure printing. Inks on the market intended for use on fully coated surfaces can be used on the full range of Invercote products with the exception of Invercote Albato, where considerations need to be taken to adjust to the glossy and somewhat closed surface of the product when applying absorption-drying ink types. Invercote can be printed in offset-litho, gravure, flexo, screen, and digital printing processes. Invercote products are not suitable for web-offset or heatset printing. Adjustments in the prepress operation and the choice of ICC profiles can be done in the same way as for a fully coated fine paper. When performing repro for delicate work or if a major part of your production is running on Invercote, you may benefit from creating your own dedicated ICC profiles for Invercote in your selected process environment. Invercote is qualified and certified for most digital printing presses (electroink, inkjet and xerography) on the market today. Invercote is suitable for all digital printing and converting applications, but due to the multitude of printing engines and the rapid development of both inks/toners and machinery, we recommend that you contact our technical service personnel for assistance. Please visit www.iggesund.com for downloads and additional information on digital printing. Invercote can be sheet laminated over the print with cellulose acetate or oriented polypropylene (OPP) for a high gloss appearance. Invercote’s strength and inherent consistent baseboard performance will support full speed printing and post-print production. Deep and narrow creases can be achieved as well as excellent deep and detailed embossing. The strength and toughness of the fibre network does, however, make it necessary to adjust tooling and its application in post-press converting (primarily cutting, creasing and embossing) to produce the best result. Recommendations for creasing are provided in this document. With regard to knife- and embossing tool geometry, we advise you to contact your supplier. Invercote can be glued with both emulsion (water-based) and hot melt adhesives. With both types of adhesive, initial tack, fibre tear and secure mature bonds can be achieved over a wide range of speeds and conditions of use. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Family Introduction Creasing recommendations br Hr H tf tn bn Please observe that these are general recommendations and adjustments might be necessary in each case. For the products Invercote Albato and Invercote Creato we recommend the closest thickness. In general, Invercote, being a solid bleached board, gives good creasing and folding over a wide range of settings. In many cases the same tool combinations can be used for both MD and CD creases. Height of cutting rule, H=23.8 mm Groove depth, tf = tn – 0.1 mm Creasing rule Paperboard Thickness (µm) Matrix thickness1), tn (mm) Height, Hr (mm) Thickness, br (mm) 205 0.9 0.5 23.4 0.70 235 1.0 0.5 23.4 0.70 270 1.0 0.5 23.4 0.70 300 1.0 0.5 23.3 0.70 330 1.1 0.5 23.3 0.70 360 1.2 0.6 23.2 0.70 395 1.2 0.6 23.2 0.70 435 1.3 0.6 23.2 0.70 465 1.3 0.6 23.2 0.70 505 1.4 0.7 23.1 0.70 Matrix (Pertinax) PC 2015E ICF 1) Groove width, bn (mm) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote G Solid Bleached Board, GZ Top coating Middle coating Base coating Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Coating Product description Invercote G is designed for graphical products and prestige packaging where an exceptional aesthetic result is desired. Invercote G has a smooth surface that is tailored to faithfully reproduce the most sophisticated printed images and to meet the high demands of flawless foil and film lamination. This surface, combined with Invercote G’s excellent structural, design and embossing characteristics make it ideal for the most demanding printing applications. Invercote G is recommended for high-end graphical applications and packaging, also for aroma and flavour sensitive products. The printing side is triple coated and the reverse side is single coated, both sides are finished to a matt level. The 180 and 200 g/m² grammage versions are produced without reverse side coating. Thanks to its composition of multiple layers of solid bleached primary fibres, Invercote G has a superior strength and toughness compared to board grades that contain mechanical or recycled fibres or single-ply bleached primary fibre board. This strength gives several advantages in carton designing and processing, in packaging operations and in the use of the package itself. A patented coating formula provides outstanding lightfastness, giving the end products a longer life. In addition to traditional printing techniques, Invercote is qualified and certified for most digital printing presses on the market today and suitable for digital finishing technology. Invercote G is also available as linen embossed sheets in all grammages. Grammage (g/m2) 180 200 220 240 260 280 300 330 350 380 Thickness (µm) 205 235 260 300 330 360 395 435 465 505 Caliper (pt) 8.1 9.3 10.2 11.8 13.0 14.2 15.6 17.1 18.3 19.9 Tolerances: Grammage ± 4% (ISO 536) Thickness ± 4% (ISO 534) The range is further extended by Invercote Duo, available in grammages 370 –770 g/m². Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote G Product properties Properties Printing side Reverse side Tolerances Grammage (g/m²) 180-380 Tolerances 180-200 2) Tolerances Methods/Remarks1) 220-380 l ± 4% ISO 536 Colour L* (%) 96.7 ±0.8 96.4 - 96.5 - ISO 5631-2 a* 2.3 ±0.6 2.0 - 1.6 - ISO 5631-2 b* -7.9 ±1.1 -5.0 - -7.0 ±1.1 ISO 5631-2 129 ±5 110 - 122 - ISO 11475 ISO brightness (%) 94 ±2 90 - 94 - ISO 2470 Surface roughness (µm) 0.9 ≤ 1.4 - - 5.0 - ISO 8791-4 Board gloss 75° (%) 40 ±10 - - - - ISO 8254-1 blister 0.7 ≥ 0.5 - - - - ISO 3783 pick 1.3 ≥ 0.8 - - - - ISO 3783 30 ≤ 40 30 ≤ 40 30 ≤ 40 ISO 535 160 ≥ 120 TAPPI 569 6.0 ±1.0 ISO 287 - EN 1230, DIN 10955 Whiteness (%) Surface strength IGT (m/s) Cobb (g/m² 60 s) Ply Bond (J/m²) Moisture content (%) Robinson taint 1) 2) Below the detection limit of 0.6 See section General Technical Information The 180 and 200 g/m2 are produced without reverse side coating, thus other optical properties Grammage dependent properties Tolerances Methods/Remarks1) Grammage (g/m²) 180 200 220 240 260 280 300 330 350 380 ± 4% ISO 536 Thickness (µm) 205 235 260 300 330 360 395 435 465 505 ± 4% ISO 534 Opacity 94.5 95.0 97.0 97.3 97.7 98.1 98.6 98.8 99.1 99.2 - ISO 2471 Bending stiffness3) L&W 5° (mNm) MD 5.5 8.2 11.9 16.2 20.8 29.9 38.5 50.8 61.8 77.9 - ISO 5628 CD 2.5 3.7 5.4 7.5 9.7 12.5 16.0 21.0 25.0 31.0 - ISO 5628 Bending resistance L&W 15° (mN) MD 65 95 140 190 245 315 405 550 650 820 -15% ISO 2493 CD 30 45 64 83 107 137 180 230 275 345 -15% ISO 2493 Bending moment Taber 15° (mNm) MD 3.1 4.6 6.8 9.2 11.8 15.2 19.6 26.5 31.4 39.6 -15% ISO 2493 CD 1.4 2.2 3.1 4.0 5.2 6.6 8.7 11.1 13.3 16.7 -15% ISO 2493 Tensile strength (kN/m) MD 17.0 18.5 20.0 21.5 23.0 24.0 25.5 28.0 29.5 31.0 - ISO 1924-2 CD 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.5 14.0 14.5 - ISO 1924-2 Tearing resistance (mN) 1) 3) MD 2000 2300 2700 3100 3300 3700 4300 4700 5200 6400 - ISO 1974 CD 2000 2350 2800 3300 3600 4000 4600 5100 5600 6400 - ISO 1974 See section General Technical Information Stiffness ratings are reduced by 30% for embossed versions PC 2015E ICGI All properties are measured in test climate 23°C/50% RH at Iggesund mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Creato Solid Bleached Board, GZ Top coating Base coating Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Base coating Top coating Product description Invercote Creato is designed for graphical products, and offers equal, outstanding aesthetic printing properties on both sides. Both sides are fully coated and have a matt finish. Invercote Creato has a smooth surface that is tailored to faithfully reproduce the most sophisticated printed images. This surface, combined with Invercote Creato’s excellent structural, design and embossing characteristics, make it ideal for demanding graphical applications.The whiteness level is tailored to ensure the best print contrast and colour reproduction properties required for high-end print productions. A patented coating formula provides outstanding lightfastness, giving the end products a longer life. Thanks to its composition of multiple layers of solid bleached primary fibres, Invercote Creato has a superior strength and toughness compared to board grades that contain mechanical or recycled fibres or single-ply bleached primary fibre board. This strength gives several advantages in designing and producing brochures, covers and cards of various kinds. In addition to traditional printing techniques, Invercote is qualified and certified for most digital printing presses on the market today and suitable for digital finishing technology. Due to the excellent consistency of Invercote Creato its performance is predictable and dependable, making repeat print runs with the same machine settings and excellent print results possible. Grammage (g/m2) 200 220 240 260 280 300 350 400 Thickness (µm) 200 230 260 290 315 345 415 485 Caliper (pt) 7.9 9.1 10.2 11.4 12.4 13.6 16.3 19.1 Tolerances: Grammage ± 5% (ISO 536) Thickness ± 5% (ISO 534) The range is further extended by Invercote Duo, available in grammages 370 –770 g/m². Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Creato Product properties Properties Printing side properties - both sides identical Grammage (g/m²) Tolerances Methods/Remarks1) 200-400 ± 5% ISO 536 Colour 96.5 ±0.8 ISO 5631-2 a* 2.3 ±0.6 ISO 5631-2 b* -7.8 ±1.1 ISO 5631-2 127 ±5 ISO 11475 ISO brightness (%) 94 ±2 ISO 2470 Surface roughness (µm) 1.2 ≤ 1.6 ISO 8791-4 Board gloss 75° (%) 40 ±10 ISO 8254-1 Surface pH 8.5 +1/-1.5 1) Ink absorption (%) 35 - 1) blister 0.7 ≥ 0.5 ISO 3783 pick 1.3 ≥ 0.8 ISO 3783 30 - ISO 535 Ply Bond (J/m²) 160 ≥ 120 TAPPI 569 Moisture content (%) 5.5 ±1.0 ISO 287 Below the detection limit of 0.6 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) L* (%) Whiteness (%) Surface strength IGT (m/s) Cobb (g/m² 60 s) Robinson taint 1) See section General Technical Information Grammage dependent properties Grammage (g/m²) 200 220 240 260 280 300 350 400 ± 5% ISO 536 Thickness (µm) 200 230 260 290 315 345 415 485 ± 5% ISO 534 Opacity 96.0 96.5 97.5 98.0 98.3 98.5 99.0 99.5 - ISO 2471 MD 6.9 10.1 13.5 18.7 24.3 30.1 47.8 72.4 - ISO 5628 CD 3.3 4.8 6.4 8.9 11.6 14.4 22.8 33.6 - ISO 5628 MD 74 108 150 204 265 300 520 820 -15% ISO 2493 CD 34 49 70 95 122 151 250 375 -15% ISO 2493 Bending stiffness L&W 5° (mNm) Bending resistance L&W 15° (mN) Bending moment Taber 15° (mNm) MD 3.6 5.2 7.2 9.8 12.8 14.5 25.1 39.6 -15% ISO 2493 CD 1.6 2.4 3.4 4.6 5.9 7.3 12.1 18.1 -15% ISO 2493 Tensile strength (kN/m) MD 20.0 21.0 22.0 23.5 24.0 25.0 28.0 31.5 - ISO 1924-2 CD 9.5 10.5 11.0 11.5 12.0 13.0 14.0 15.0 - ISO 1924-2 Tearing resistance (mN) 1) MD 1800 2050 2400 2800 3100 3200 4200 5600 - ISO 1974 CD 1900 2300 2600 3100 3500 3700 4500 6000 - ISO 1974 See section General Technical Information PC 2015E ICC All properties are measured in test climate 23°C/50% RH at Iggesund mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Albato Solid Bleached Board, GZ Top coating Middle coating Base coating Bleached chemical pulp Bleached chemical pulp Coating Bleached chemical pulp Product description Invercote Albato is designed for luxury packaging and graphical applications where an exceptional aesthetic result is desired. The reverse side has improved printing potential compared with an uncoated surface. Invercote Albato is a solid bleached board of medium density. The printing side is triple coated and finished to a high gloss level. The reverse side is single coated and finished to a matt level. Thanks to its composition of multiple layers of solid bleached primary fibre Invercote has a superior strength and toughness compared to board grades containing mechanical or recycled fibres or single-ply bleached primary fibre board. This gives several advantages in designing and processing cartons, in packaging operations and in the use of the package itself. Invercote Albato has an excellent surface smoothness with the ability to faithfully reproduce the most sophisticated printed images; this combined with its excellent structural, design and embossing characteristics make it ideal for the packaging of luxury products. Grammage (g/m2) 250 270 290 350 Thickness (µm) 285 310 340 424 Caliper (pt) 11.2 12.2 13.4 16.7 Tolerances: Grammage ± 5% (ISO 536) Thickness ± 5% (ISO 534) The range is further extended by Invercote Duo, available in grammages 370 –770 g/m². Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Albato Product properties Properties Printing side Reverse side Tolerances Grammage (g/m²) 250-350 Tolerances Methods/Remarks1) 250-350 l ± 5% ISO 536 Colour 96.7 - 96.5 - ISO 5631-2 a* 2.3 - 1.6 - ISO 5631-2 b* -7.9 ±1.8 -7.0 ±1.8 ISO 5631-2 ISO 11475 L* (%) 125 ±5 122 - ISO brightness (%) 94 - 94 - ISO 2470 Surface roughness (µm) 0.6 ≤ 1.4 4.0 ≤ 5.5 ISO 8791-4 Whiteness (%) Board gloss 75° (%) 50 ±10 50 ±10 ISO 8254-1 Surface pH 8.5 +1/-1.5 - - 1) Ink absorption (%) 35 - - - 1) blister 0.7 ≥ 0.5 0.7 ≥ 0.5 ISO 3783 pick 1.3 ≥ 0.8 1.3 ≥ 0.8 ISO 3783 ≤ 40 30 Surface strength IGT (m/s) 30 Cobb (g/m² 60 s) Ply Bond (J/m²) Moisture content (%) Robinson taint 1) ≤ 40 ISO 535 160 ≥ 120 TAPPI 569 6.0 ±1.0 ISO 287 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) Below the detection limit of 0.6 See section General Technical Information Grammage dependent properties Grammage (g/m²) 250 270 290 350 ± 5% ISO 536 Thickness (µm) 285 310 340 424 ± 5% ISO 534 MD 15.8 20.2 26.4 47.4 - ISO 5628 CD 7.0 9.7 11.9 21.0 - ISO 5628 Bending stiffness L&W 5° (mNm) Bending resistance L&W 15° (mN) MD 180 230 295 520 -15% ISO 2493 CD 80 110 135 250 -15% ISO 2493 MD 8.7 11.1 14.2 25.1 -15% ISO 2493 CD 3.9 5.3 6.5 12.1 -15% ISO 2493 Bending moment Taber 15° (mNm) Tensile strength (kN/m) MD 21.5 22.0 23.5 29.0 - ISO 1924-2 CD 11.0 11.5 12.0 14.5 - ISO 1924-2 Tearing resistance (mN) 1) MD 3000 3200 3700 5400 - ISO 1974 CD 2900 3400 4200 5200 - ISO 1974 See section General Technical Information PC 2015E ICA All properties are measured in test climate 23°C/50% RH at Iggesund mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Lenato Solid Bleached Board, GZ Top coating Base coating Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Product description Invercote Lenato is designed for cigarette packaging where a high whiteness is desired. The printing side is fully coated and finished to a matt level. The smooth surface of Invercote Lenato is essential for demanding full- and half tone printing. The smoothness and uniform ink absorption characteristics are of paramount importance. Solvent retention after gravure printing is particularly low, allowing for shorter storage time after printing. Thanks to its composition of multiple layers of solid bleached primary fibre Invercote Lenato has a superior strength and toughness compared to board grades containing mechanical or recycled fibres or single ply bleached primary fibre board. This gives several advantages in designing and processing cartons, in packaging operations and in the use of the package itself. Invercote Lenato has been developed specifically for crush cut rotary die-cutting. A printed Invercote Lenato hinge lid blank meets the exacting requirements of high speed cigarette packers. Controlled manufacturing conditions and the documented consistency gives a high runnability. Invercote Lenato has excellent creasing and embossing properties allowing deep and narrow creases and defined multilevel embossings. The high quality embossing is also possible when performed together with hot foil stamping. The board has a Crease Resistance Recovery (CRR) adapted to the demands from the tobacco industry, allowing high speed in the packaging lines and providing excellent box geometry. This makes Invercote Lenato ideal for bevel edge- and round corner boxes. 220 Grammage (g/m2) 240 270 Thickness (µm) 275 305 350 Caliper (pt) 10.8 12.0 13.8 Tolerances: Grammage ± 5% (ISO 536) Thickness ± 5% (ISO 534) Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Lenato Product properties Properties Printing side Reverse side Tolerances Grammage (g/m²) 220-270 Tolerances Methods/Remarks1) 220-270 l ± 5% ISO 536 Colour 96.5 - 96.2 - ISO 5631-2 a* 2.0 - 1.3 - ISO 5631-2 b* -7.4 ±1.8 -1.5 - ISO 5631-2 125 - 98 - ISO 11475 ISO Brightness (%) 93 ±2.5 88 ±3.0 ISO 2470 Surface roughness (µm) 1.1 +0.3/-0.4 - - ISO 8791-4 Board gloss 75° (%) 40 ±10 40 ±10 ISO 8254-1 Surface pH 8.5 +1/-1.5 - - 1) Ink absorption (%) 35 - - - 1) blister 1.1 ≥ 0.5 1.1 ≥ 0.5 ISO 3783 pick 1.4 ≥ 0.8 1.4 ≥ 0.8 ISO 3783 30 +10/-20 33 ±15 ISO 535 120 ≥ 80 TAPPI 569 5.5 ±1.0 ISO 287 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) L* (%) Whiteness (%) Surface strength IGT (m/s) Cobb (g/m² 60 s) Ply Bond (J/m²) Moisture content (%) Robinson taint 1) Below the detection limit of 0.6 See section General Technical Information Grammage dependent properties Grammage (g/m²) 220 240 270 ± 5% ISO 536 Thickness (µm) 275 305 350 ± 5% ISO 534 MD 12.9 17.0 25.8 - ISO 5628 CD 6.5 8.6 13.0 - ISO 5628 MD 148 197 290 -15% ISO 2493 CD 74 98 145 -15% ISO 2493 MD 7.1 9.5 14.0 -15% ISO 2493 CD 3.6 4.7 7.0 -15% ISO 2493 MD 13.5 14.5 16.5 - ISO 1924-2 CD 9.0 9.5 10.0 - ISO 1924-2 MD 2600 2900 3500 - ISO 1974 CD 2900 3250 3950 - ISO 1974 Bending stiffness L&W 5° (mNm) Bending resistance L&W 15° (mN) Bending moment Taber 15° (mNm) Tensile strength (kN/m) Tearing resistance (mN) 1) See section General Technical Information PC 2015E ICL All properties are measured in test climate 23°C/50% RH at Iggesund mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote T Solid Bleached Board, GZ Top coating Base coating Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Bleached chemical pulp Product description Invercote T is designed for cigarette packaging and manufactured without the addition of fluorescent whitening agent, FWA. Whiteness is achieved only through the coating and the pure white fibre in the baseboard. The printing side is fully coated and finished to a matt level. The smooth surface of Invercote T is essential for demanding full- and half tone printing. The smoothness and uniform ink absorption characteristics are of paramount importance. Solvent retention after gravure printing is particularly low, allowing for shorter storage time after printing. Thanks to its composition of multiple layers of solid bleached primary fibres, Invercote T has a superior strength and toughness compared to board grades containing mechanical or recycled fibres or single ply bleached primary fibre board. This gives several advantages in designing and processing cartons, in packaging operations and in the use of the package itself. Invercote T has been developed specifically for crush cut rotary die-cutting. A printed Invercote T hinge lid blank meets the exacting requirements of high speed cigarette packers. Controlled manufacturing conditions and the documented consistency gives a high runnability. Invercote T has excellent creasing and embossing properties allowing deep and narrow creases and defined multilevel embossings. The high quality embossing is also possible when performed together with hot foil stamping. The board has a Crease Resistance Recovery (CRR) adapted to the demands from the tobacco industry, allowing high speed in the packaging lines and providing excellent box geometry. This makes Invercote T ideal for bevel edge- and round corner boxes. 220 Grammage (g/m²) 240 280 Thickness (µm) 275 305 365 Caliper (pt) 10.8 12.0 14.4 Tolerances: Grammage ± 5% (ISO 536) Thickness ± 5% (ISO 534) Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote T Product properties Properties Printing side Reverse side Tolerances Grammage (g/m²) Tolerances Methods/Remarks1) 220-280 ±5% 220-280 l ± 5% ISO 536 Colour L* (%) 95.6 - 95.7 - ISO 5631-2 a* -0.85 - -0.7 - ISO 5631-2 b* 2.6 ±1.0 4.1 - ISO 5631-2 77 - 73 - ISO 11475 Whiteness (%) ISO Brightness (%) 86 ±2.0 84 ±2.5 ISO 2470 Surface roughness (µm) 1.1 +0.3/-0.4 - - ISO 8791-4 Board gloss 75° (%) 40 ±10 40 ±10 ISO 8254-1 Surface pH 8.5 +1/-1.5 - - 1) Ink absorption (%) 35 - - - 1) blister 1.1 ≥ 0.5 1.1 ≥ 0.5 ISO 3783 pick 1.4 ≥ 0.8 1.4 ≥ 0.8 ISO 3783 +10/-20 35 Surface strength IGT (m/s) Cobb (g/m² 60 s) 35 Ply Bond (J/m²) Moisture content (%) Robinson taint 1) +10/-20 ISO 535 120 ≥ 80 TAPPI 569 5.5 ±1.0 ISO 287 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) Below the detection limit of 0.6 See section General Technical Information Grammage dependent properties Grammage (g/m²) 220 240 280 ± 5% ISO 536 Thickness (µm) 275 305 365 ± 5% ISO 534 MD 12.9 17.0 28.6 - ISO 5628 CD 6.5 8.6 14.2 - ISO 5628 MD 148 197 312 -15% ISO 2493 CD 74 98 156 -15% ISO 2493 MD 7.1 9.5 15.1 -15% ISO 2493 CD 3.6 4.7 7.5 -15% ISO 2493 MD 13.5 14.5 16.5 - ISO 1924-2 CD 9.0 9.5 12.0 - ISO 1924-2 MD 2600 2900 3600 - ISO 1974 CD 2900 3100 4100 - ISO 1974 Bending stiffness L&W 5° (mNm) Bending resistance L&W 15° (mN) Bending moment Taber 15° (mNm) Tensile strength (kN/m) Tearing resistance (mN) See section General Technical Information PC 2015E ICT 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Incada Family Introduction The Incada family consists of products customised for different end-user applications. The product family is manufactured at the integrated mill in Workington, United Kingdom. Incada products are widely used for book covers, greeting cards, packaging of food, cosmetics, chocolate, pharmaceuticals and tobacco products. Incada is a multilayered Folding Box Board (FBB) entirely based on virgin fibres. Specific fibre compositions are used for the various layers in the construction to optimise performance. The outer layers consist of bleached chemical sulphate pulp and the middle layers of mechanically separated fibers (RMP-pulp). Fibres for the different layers are treated in different ways to tailor the paperboard construction to the intended use. The benefits of this multilayered FBB lies in the construction itself. The outer layers of sulphate pulp with its application of a double coating provide the foundation for a smooth surface which is finished by machine glazing to meet the high demands of printing and foiling. The middle layers consisting of mechanical pulp provides high bulk and stiffness. Treatment of fibres for the middle layers in the construction are also targeted to optimise productivity in carton manufacturing, erecting and filling processes. Incada is manufactured from virgin fibres of known and traceable origin and produced at a site where pulp production is integrated with the paperboard mill. This combined with the inherent stability of our chosen manufacturing process ensures a repeatable and predictable performance of the product for converting and use. All Incada products are manufactured from virgin fibres and the manufacturing process is trimmed to assure best hygienic, odour and taste neutral properties. All raw materials used in the making of Incada are approved for food contact according to current regulations. Incada in use The fully coated printing surfaces of the Incada family are designed to meet the high demands of image reproduction in printing and surface treatment methods such as hot-foil, foil- and film application for the packaging and commercial print industry. The smooth surface and fast ink-setting properties of Incada support high productivity in both printing and foil applications. Inks on the market that are designed for use on fully coated surfaces can be used on the full range of Incada products. Incada can be printed using offset-litho, gravure, flexo, screen and selected digital printing processes. Incada products are not suitable for web-offset or heatset printing. Adjustments in the prepress operation and the choice of ICC profiles can be done in the same way as for a medium- to fully coated fine paper. When performing repro for delicate work or if a major part of your production is running on Incada, you may benefit from creating your own dedicated ICC profiles for Incada in your selected process environment. Incada works well in most digital printing presses on the market today. Incada is suitable for many digital printing and converting applications, but due to the multitude of printing engines and the rapid development of both inks/toners and machinery, we recommend that you contact our technical service personnel for assistance. Please visit our website www.iggesund.com for downloads and additional information on digital printing. Incada can be sheet laminated over the print with cellulose acetate or oriented polypropylene (OPP) for a high gloss appearance. Incada’s stiffness and baseboard performance will support full speed printing and post-print production. Creasing and embossing can be performed efficiently and with good results. Recommendations for creasing are provided in this document. With regard to knife- and embossing tool geometry, we advise you to contact your supplier. Incada can be glued with both emulsion (water-based) and hot melt adhesives. With both types of adhesive, initial tack, fibre tear and secure mature bonds can be achieved over a wide range of speeds and conditions of use. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Incada Family Introduction Creasing recommendations br Hr H tf tn bn Please observe that these are general recommendations and that adjustments might be necessary in each case. Height of cutting rule, H=23.8 mm Groove depth, t f=tn-0.1 mm Groove width¹), bn Paperboard Thickness1) (µm) MD2) (mm) Creasing rule CD2) (mm) Matrix Height, Hr thickness3), tn (mm) (mm) Thickness, br (mm) 300 1.1 1.2 0.5 23.3 0.70 350 1.1 1.2 0.5 23.3 0.70 400 1.2 1.3 0.5 23.3 0.70 450 1.3 1.4 0.5 23.3 0.70 500 1.3 1.4 0.6 23.2 0.70 550 1.4 1.5 0.6 23.2 0.70 550 1.6 1.7 0.6 23.2 1.05 600 1.7 1.8 0.7 23.1 1.05 650 1.7 1.8 0.7 23.1 1.05 700 1.8 1.9 0.8 23.0 1.05 750 1.9 2.0 0.8 23.0 1.05 800 2.0 2.1 0.9 22.9 1.05 Maximum recommended tolerance on groove width ±0.2 mm MD = Creases parallel to the machine direction CD = Creases parallel to the cross direction 3) Matrix (Pertinax) 1) PC 2015E INF 2) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Incada Exel Folding Box Board, GC2 Top coating Base coating Bleached chemical pulp Whiteness enhanced mechanical pulp, multi layered Bleached chemical pulp, surface sized Product description Incada Exel is designed for quality packaging applications where outstanding visual impact is of prime importance. Its stiffness characteristics in relation to grammage make it particularly suitable for large machine erected cartons. Incada Exel is a primary fibre paperboard comprising bleached chemical pulp outer plies, mechanical pulp middle plies and carefully chosen coating ingredients which together meet the requirements for high performance in quality printing and varnishing. The fully coated finish on the printing side gives a very smooth surface and meets the requirements for both demanding half tone gravure and offset litho processes, where smoothness and uniform ink absorption characteristics are of prime importance. The reverse side is uncoated and can be printed for less demanding printing requirements. Incada Exel Hard Sized is available for end uses with higher water resistance demands. Incada Exel can be PE extrusion coated on both the print and reverse sides. Incada Exel works well in most digital printing presses on the market today and is suitable for digital finishing technology. Grammage (g/m2) 200 210 225 235 255 280 300 325 350 Thickness (μm) 310 340 375 400 450 490 540 590 640 Caliper (pt) 12.2 13.4 14.8 15.7 17.7 19.3 21.3 23.2 25.2 Tolerances: Grammage ± 4% (ISO 536) Thickness ± 4% (ISO 534) The range is further extended by Incada Duo, available in grammages 410 –995 g/m². Certifications Product related ECF FSC® Mix TT-COC-002067 Food contact EC 1935/2004, EC 2023/20061), American FDA, German BfR Toy safety EN 71 Part 3, ISO 8124-3:2010. All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 FSC® C. o. C. ISO 9001 BS OHSAS 18001 ISO 50001 the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Exel Product properties Properties Printing side Reverse side Tolerances Methods/Remarks1) 200-350 l ± 4% ISO 536 Tolerances 200-350 Grammage (g/m²) Colour 95.2 ±0.8 95.0 - ISO 5631-2 a* 1.4 ±0.6 0.5 - ISO 5631-2 b* -7.2 ±1.0 -2.0 - ISO 5631-2 Whiteness (%) 120 ±2.5 97 - ISO 11475 ISO brightness (%) 91.5 ±2.0 86 Surface roughness (μm) 0.9 ≤ 1.3 - - ISO 8791-4 Board gloss 75° (%) 50 -10 - - ISO 8254-1 blister/pick 1.0 ≥ 0.85 1.0 ≥ 0.85 ISO 3783 Cobb (g/m² 60 s) 30 - 30 - ISO 535 ≥ 95 TAPPI 569 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) L* (%) ISO 2470 Surface strength IGT (m/s) Ply Bond (J/m²) 140 Robinson taint Below the detection limit of 0.6 1) See section General Technical Information Grammage dependent properties Grammage (g/m²) 200 210 225 235 255 280 300 325 350 ± 4% ISO 536 Thickness (μm) 310 340 375 400 450 490 540 590 640 ± 4% ISO 534 Moisture content (%) 8.0 8.0 8.0 8.0 8.5 8.5 8.5 8.5 8.5 ±1.0 ISO 287 Bending stiffness L&W 5° (mNm) MD 15.8 20.1 26.3 29.4 38.4 49.2 60.4 77.4 91.4 - ISO 5628 CD 6.0 7.9 10.6 11.9 15.8 20.5 25.4 32.8 38.9 - ISO 5628 Bending resistance L&W 15° (mN) MD 176 220 282 314 405 515 628 800 941 -15% ISO 2493 CD 76 96 123 136 176 224 273 348 409 -15% ISO 2493 MD 8.5 10.6 13.6 15.2 19.6 24.9 30.3 38.7 45.5 -15% ISO 2493 CD 3.7 4.6 5.9 6.6 8.5 10.8 13.2 16.8 19.8 -15% ISO 2493 Bending moment Taber 15° (mNm) Hard Sized Cobb (g/m² 180 s) 1) printing side 40 40 40 40 40 40 40 40 40 ≤ 50 ISO 535 middle layers 40 40 40 40 40 40 40 40 40 ≤ 50 ISO 535 reverse side 45 45 45 45 45 40 40 40 40 ≤ 50 ISO 535 See section General Technical Information PC 2015E INE All properties are measured in test climate 23°C/50% RH at Workington mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk Folding Box Board, GC1 Top coating Base coating Bleached chemical pulp Whiteness enhanced mechanical pulp, multi layered Bleached chemical pulp, surface sized Coating Product description Incada Silk is designed for quality packaging and graphical applications which require outstanding visual impact. It is a fully coated white back folding box board finished to a matt level which gives excellent results in both solid print and half tone illustrations and it easily develops a high print and varnish gloss. The reverse side is single coated and finished to a matt level which gives an aesthetically pleasing appearance and provides improvements compared to an uncoated surface regarding smoothness and uniformity in ink absorption. Incada Silk is a primary fibre paperboard comprising bleached chemical pulp outer plies, mechanical pulp middle plies and carefully chosen coating ingredients which together meet the requirements for high performance in quality printing and varnishing. The fully coated finish gives a very smooth surface and meets the requirements for both demanding half tone gravure and offset litho processes, where smoothness and uniform ink absorption are of prime importance. The ink setting and drying properties also ensure good runnability in high speed offset litho processes. Incada Silk works well in most digital printing presses on the market today and is suitable for digital finishing technology. 220 Grammage (g/m2) 240 260 280 300 325 350 Thickness (μm) 325 365 405 445 485 540 590 Caliper (pt) 12.8 14.4 15.9 17.6 19.1 21.3 23.2 Tolerances: Grammage ± 4% (ISO 536) Thickness ± 4% (ISO 534) The range is further extended by Incada Duo, available in grammages 410 –995 g/m². Certifications Product related ECF FSC® Mix TT-COC-002067 Food contact Toy safety EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 FSC® C. o. C. ISO 9001 BS OHSAS 18001 ISO 50001 the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk Product properties Properties Printing side Reverse side Tolerances 220-350 Grammage (g/m²) 220-350 Tolerances Methods/Remarks1) l ± 4% ISO 536 ISO 5631-2 Colour 95.2 ±0.8 96.0 ±0.8 a* 1.4 ±0.6 0.9 ±0.6 ISO 5631-2 b* -7.2 ±1.0 -5.2 ±1.0 ISO 5631-2 Whiteness (%) 120 ±2.5 114 ±5.0 ISO 11475 ISO brightness (%) 91.5 ±2.0 90.5 ±2.0 ISO 2470 Surface roughness (μm) 0.9 ≤ 1.2 3.5 ≤ 5.5 ISO 8791-4 Board gloss 75° (%) 50 -10 - - ISO 8254-1 blister/pick 1.0 ≥ 0.85 1.3 ≥ 0.85 ISO 3783 Cobb (g/m² 60 s) 30 - 30 - ISO 535 ≥ 100 TAPPI 569 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) ISO 536 L* (%) Surface strength IGT (m/s) Ply Bond (J/m²) 150 Robinson taint Below the detection limit of 0.6 1) See section General Technical Information Grammage dependent properties Grammage (g/m²) 220 240 260 280 300 325 350 ± 4% Thickness (μm) 325 365 405 445 485 540 590 ± 4% ISO 534 Moisture content (%) 8.0 8.0 8.0 8.5 8.5 8.5 8.5 ± 1.0 ISO 287 Bending stiffness L&W 5° (mNm) MD 18.5 25.2 33.0 42.0 52.2 65.8 80.5 - ISO 5628 CD 7.7 10.5 14.2 18.3 23.0 29.1 35.6 - ISO 5628 Bending resistance L&W 15° (mN) MD 203 271 351 442 544 683 831 -15% ISO 2493 CD 93 122 159 201 248 311 377 -15% ISO 2493 MD 9.8 13.1 16.9 21.3 26.3 33.0 40.2 -15% ISO 2493 CD 4.5 5.9 7.7 9.7 12.0 15.0 18.2 -15% ISO 2493 Bending moment Taber 15° (mNm) 1) See section General Technical Information PC 2015E INS All properties are measured in test climate 23°C/50% RH at Workington mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk C Folding Box Board, GC1 Top coating Base coating Bleached chemical pulp Whiteness enhanced mechanical pulp, multi layered Bleached chemical pulp, surface sized Coating Product description Incada Silk C is designed for cigarette packaging with a visual appearance adapted to the demands of the tobacco industry. It is a fully coated white back folding box board and gives excellent results in both solid print and half tone illustrations. Incada Silk C is a primary fibre paperboard comprised of bleached chemical pulp outer plies, mechanical pulp middle plies and carefully chosen coating ingredients which together meet the requirements for high performance in quality printing and varnishing. Incada Silk C has been designed through its construction to give a very low solvent retention after gravure printing. The fully coated finish on the print side gives a very smooth surface and meets the requirements for both demanding half tone gravure and offset litho processes, where smoothness and uniform ink absorption are of prime importance. The reverse side is single coated and finished to a matt level which gives an aesthetically pleasing appearance. Grammage (g/m2) 220 Thickness (μm) 330 Caliper (pt) 12.8 Tolerances: Grammage ± 4% (ISO 536) Thickness ± 4% (ISO 534) Certifications Product related ECF FSC® Mix TT-COC-002067 Food contact Toy safety EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 FSC® C. o. C. ISO 9001 BS OHSAS 18001 ISO 50001 the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk C Product properties Properties Printing side Reverse side Tolerances Methods/Remarks1) 220 l ± 4% ISO 536 Tolerances Grammage (g/m²) 220 Colour 95.2 ±0.8 96.0 ±0.8 ISO 5631-2 a* 1.4 ±0.6 0.9 ±0.6 ISO 5631-2 b* -7.2 ±1.0 -5.2 ±1.0 ISO 5631-2 Whiteness (%) 120 ±2.5 114 ±5.0 ISO 11475 ISO brightness (%) 91.5 ±2.0 90 ±2.0 ISO 2470 Surface roughness (μm) 1.0 ≤ 1.2 3.5 ≤ 5.5 ISO 8791-4 Board gloss 75° (%) 50 -10 - - ISO 8254-1 1.0 ≥ 0.75 1.0 ≥ 0.75 ISO 3783 30 - 30 - ISO 535 ≥ 90 TAPPI 569 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) L* (%) Surface strength IGT (m/s) blister/pick Cobb (g/m² 60 s) Ply Bond (J/m²) 130 Robinson taint Below the detection limit of 0.6 1) See section General Technical Information Grammage dependent properties Grammage (g/m²) 220 ± 4% ISO 536 Thickness (μm) 330 ± 4% ISO 534 Moisture content (%) 6.5 ± 1.0 ISO 287 MD 218 -15% ISO 2493 CD 91 -15% ISO 2493 MD 10.5 -15% ISO 2493 CD 4.4 -15% ISO 2493 Bending resistance L&W 15° (mN) Bending moment Taber 15° (mNm) 1) See section General Technical Information PC 2015E INSC All properties are measured in test climate 23°C/50% RH at Workington mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk T Folding Box Board, GC1 Top coating Base coating Bleached chemical pulp Whiteness enhanced mechanical pulp, multi layered Bleached chemical pulp, surface sized Product description Incada Silk T is designed for cigarette packaging and manufactured without the addition of fluorescent whitening agent (FWA). Whiteness is achieved via a combination of mechanical and chemical fibres in the baseboard and also the choice of coating. Incada Silk T is a primary fibre paperboard comprising bleached chemical pulp outer plies, mechanical pulp middle plies and carefully chosen coating ingredients which together meet the requirements for high performance in quality printing and varnishing. The fully coated finish on the printing side gives a very smooth surface and meets the requirements for both demanding half tone gravure and offset litho processes, where smoothness and uniform ink absorption characteristics are of prime importance. The ink setting and drying properties ensure good runnability in high speed offset litho presses. Incada Silk T has also been designed through its construction to give a very low solvent retention after gravure printing. The printing side is finished to a medium gloss level, whilst the reverse side is uncoated and suitable for less demanding printing applications. Incada Silk T gives excellent results in both solid print and half tone illustrations and easily develops a high print and varnish gloss. Grammage (g/m2) 205 Thickness (µm) 320 Caliper (pt) 12.6 Tolerances: Grammage ±4 % (ISO 536) Thickness ±4 % (ISO 534) Certifications Product related ECF FSC® Mix TT-COC-002067 Food contact EC 1935/2004, EC 2023/20061), American FDA, German BfR Toy safety EN 71 Part 3, ISO 8124-3:2010. All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 FSC® C. o. C. ISO 9001 BS OHSAS 18001 ISO 50001 the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Catalogo Prodotti 2015–2016 Incada Silk T Product properties Properties Printing side Reverse side Tolerances Grammage (g/m²) 205 Tolerances Methods/Remarks1) 205 l ± 4% ISO 536 Colour L* (%) 95.0 ±0.8 - - ISO 5631-2 a* -0.4 ±0.6 - - ISO 5631-2 b* 2.3 ±1.0 - - ISO 5631-2 Whiteness (%) 77.0 ±2.5 - - ISO 11475 ISO brightness (%) 84.5 ±2.0 80.0 ±2.0 ISO 2470 Surface roughness (µm) 1.0 ≤ 1.4 - - ISO 8791-4 Board gloss 75° (%) 50 -10 - - ISO 8254-1 0.8 ≥ 0.5 - - ISO 3783 28 - 25 - ISO535 ≥ 80 TAPPI 569 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) Surface strength IGT (m/s) blister/pick Cobb (g/m² 60 s) Ply Bond (J/m²) 130 Robinson taint Below the detection limit of 0.6 1) See section General Technical Information Grammage dependent properties Grammage (g/m²) 205 ± 4% ISO 536 Thickness (µm) 320 ± 4% ISO 534 Moisture content (%) 6.5 ± 1.0 ISO 287 Bending stiffness L&W 5° (mNm) MD 17.4 - ISO 5628 CD 7.2 - ISO 5628 Bending resistance L&W 15° (mN) MD 200 -15% ISO 2493 CD 80 -15% ISO 2493 Bending moment Taber 15° (mNm) 1) MD 9.7 -15% ISO 2493 CD 3.9 -15% ISO 2493 See section General Technical Information PC 2015E INST All properties are measured in test climate 23°C/50% RH at Workington mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Board Laminates Board laminates are made by back-to-back pasting of a baseboard. The printing surfaces of the print and reverse sides are therefore identical. Board laminations are significantly stiffer and stronger than standard board grades, and are therefore especially suitable for various display applications and different types of rigid, exclusive gift packs. To achieve special properties it is also possible to paste the baseboards face-to-back and face-to-face. The construction of the gluing machine even allows triple or fourfold lamination. The laminated boards are available with improvements like PE (polyethylene) coating or foil-/film lamination for specific needs, such as outdoor displays or strong packaging with a special printing surface characteristics. Converting advice Detailed recommendations on conversion are given in the Paperboard Reference Manual. Printing and varnishing The print and reverse side surfaces of the products have identical printing and varnishing properties. The most frequently used printing methods are screen, sheetfed offset litho and flexography. A good print gloss is easily achieved. Inks for coated surfaces should be selected. The most frequently used types of varnish are water based, spirit and alcohol based and UV cured. A good varnish gloss is easily achieved. It is important to select UV varnishes which are compatible with the inks to be used. Printing press If possible printing presses with large cylinder diameters should be used. Due to the high compressibility of the material we recommend using lower pressure than normal. This is possible because of the smooth printing surface. Printing inks Rapid setting inks are not recommended because of the large increase in ink tack that can be caused by ink drying within the printing nip. Low tack inks are recommended. Gluing Both Invercote Duo and Incada Duo can be glued with both emulsion (water based) and hot melt adhesives. With both types of adhesive initial tack, fibre tear and secure mature bonds can be achieved over a wide range of speeds and conditions of use. Summary The final print result depends on many parameters and their interaction. Other parameters that may influence the final print result are the age and compressibility of the rubber blankets, the viscosity and temperature of the ink, fountain solution water, printing speed, etc. If further advice or recommendations are needed, please contact your Technical Service Manager. Restrictions for Invercote Duo and Incada Duo Available in sheets only Max size: 1630 x 1800 mm Min size: 480 x 550 mm Max pallet height: 1140 mm IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Board Laminates Creasing recommendations br Hr H tf tn bn Please observe that these are general recommendations and adjustments might be necessary in each case. Invercote Duo has excellent creasing properties allowing deep and narrow creases, and is very easy to fold. It also has excellent embossing properties allowing sharp and deep embossings. This high quality embossing is also possible when performed together with hot foil stamping. Incada Duo can be creased efficiently. It can be embossed and hot foil stamped. Height of cutting rule, H=23.8 mm Groove depth, tf = tn – 0.1 mm Invercote Duo Creasing rule Thickness1) (µm) Groove width, bn (mm) Matrix thickness2), tn (mm) Height, Hr (mm) Thickness, br (mm) 410 1.5 0.6 23.2 1.0 470 1.6 0.7 23.1 1.0 540 1.8 0.8 23.0 1.0 600 1.9 0.9 22.9 1.0 660 1.9 0.8 22.9 1.0 720 2.2 0.9 22.8 1.4 790 2.4 1.0 22.7 1.4 870 2.6 1.1 22.6 1.4 930 2.7 1.2 22.5 1.4 1010 2.9 1.3 22.4 1.4 1) 2) 10 –660 µm Recommendations are made with ±0.0 mm penetration (DIN) 4 660 –1010 µm Recommendations are made with ±0.10 mm penetration (DIN) Matrix (Pertinax) Height of cutting rule, H=23.8 mm Groove depth, tf = tn – 0.1 mm Incada Duo Creasing rule Thickness (µm) Groove width, bn (mm) Matrix thickness , tn (mm) Height, Hr (mm) Thickness, br (mm) 600 1.9 0.7 23.0 1.0 670 2.0 0.8 22.9 1.0 790 2.2 0.9 22.8 1.0 890 2.7 1.0 22.7 1.4 990 2.9 1.1 22.6 1.4 1) 2) 670 –990 µm Recommendations are made with ±0.0 mm penetration (DIN) Matrix (Pertinax) PC 2015E BL 1) 2) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Duo Solid Bleached Board, GZ Top coating Middle coating Base coating Bleached chemical pulp, multi layered Coating Water based adhesive Coating Bleached chemical pulp, multi layered Base coating Middle coating Top coating Product description Invercote Duo is made by back-to-back pasting of triple coated Invercote G. This standard version has identical printing surfaces front and back. Alternative versions are available, with e.g. front-to-back pasting to achieve special properties or appearances. An Iggesund representative would be happy to discuss further and give advice. Invercote Duo’s printing surfaces has the ability to faithfully reproduce the most sophisticated printing images. A patented coating formula provides outstanding lightfastness, giving the end products a longer life. Due to its strength, toughness and thickness, it is especially suitable for various display purposes and different types of rigid, exclusive packs. Invercote Duo is particularly recommended for packaging of aroma and flavour sensitive products. The pasting glue is taint and odour neutral. Invercote Duo can be extrusion coated to add the barrier functions necessary under extreme conditions, e.g. outdoor displays or foil or film laminated for added sales appeal. 370 Grammage (g/m2) 410 450 490 530 570 610 670 710 770 Thickness (µm) 410 470 520 600 660 720 790 870 930 1010 Caliper (pt) 16.1 18.5 20.5 23.6 26.0 28.3 31.1 34.3 36.6 39.8 Tolerances: Grammage ± 6% (ISO 536) Thickness ± 6% (ISO 534) Certifications Product related ECF PEFC credit material 2778 PEFC FSC® Mix 44 751 117551 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 ISO 9001 FSC® C. o. C. PEFC C. o. C. the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Invercote Duo Product properties Properties Printing side - both sides identical 370-770 Grammage (g/m²) Tolerances Methods/Remarks1) l ± 6% ISO 536 Colour L* (%) 96.7 ±0.8 ISO 5631-2 a* 2.3 ±0.6 ISO 5631-2 b* -7.9 ±1.1 ISO 5631-2 129 ±5 ISO 11475 Whiteness (%) ISO brightness (%) 94 ±2 ISO 2470 Surface roughness (µm) 0.9 ≤ 1.4 ISO 8791-4 Board gloss 75° (%) 40 ±10 ISO 8254-1 Ink absorption (%) 35 - 1) blister 0.7 ≥ 0.5 ISO 3783 pick 1.3 ≥ 0.8 ISO 3783 Cobb (g/m² 60 s) (both sides) 30 ≤ 40 ISO 535 Wick test (kg/m²) 2.0 - 1) Ply Bond (J/m²) 160 ≥ 100 TAPPI 569 Moisture content (%) 7.5 ±1.0 ISO 287 - EN 1230, DIN 10955 Tolerances Methods/Remarks1) Surface strength IGT (m/s) Robinson taint 1) Below the detection limit of 0.6 See section General Technical Information Grammage dependent properties Grammage (g/m²) 370 410 450 490 530 570 610 670 710 770 ± 6% ISO 536 Thickness (µm) 410 470 520 600 660 720 790 870 930 1010 ± 6% ISO 534 MD 51 75 104 136 180 226 279 379 460 557 - ISO 5628 CD 26 38 54 73 93 116 139 189 225 270 - ISO 5628 MD 535 782 1064 1374 1764 2164 2609 3438 3958 4600 -20% ISO 2493 CD 265 381 530 718 893 1108 1311 1765 2044 2407 -20% ISO 2493 MD 26 38 51 66 85 105 126 166 191 222 - ISO 2493 CD 13 18 26 35 43 54 63 85 99 116 - ISO 2493 Bending stiffness L&W 5° (mNm) Bending resistance L&W 15° (mN) Bending moment Taber 15° (mNm) 1) See section General Technical Information PC 2015E ICD All properties are measured in test climate 23°C/50% RH at Iggesund mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Incada Duo Folding Box Board, GC1 Top coating Base coating Iggesund paperboard Water based adhesive Iggesund paperboard Base coating Top coating Product description Incada Duo is designed for applications where outstanding stiffness properties in combination with visual impact are of importance. Incada Duo can be extrusion coated to add the barrier functions necessary under extreme conditions, e.g. outdoor displays or foil or film laminated for added sales appeal. Incada Duo is a symmetrical fully coated folding box board with a medium gloss finish. It is made by back-to-back pasting of Incada Exel. The printing surfaces are therefore identical. Alternative versions are available, with e.g. front-to-back pasting to achieve special properties or appearances. An Iggesund representative would be happy to discuss further and give advice. Incada Duo has a medium gloss finish. Its whiteness ensures a good contrast against print. 410 Grammage (g/m2) 430 480 520 570 660 710 785 995 Thickness (µm) 610 670 790 890 970 1170 1290 1320 1740 Caliper (pt) 24.0 26.4 31.1 35.0 38.2 46.1 50.8 52.0 68.5 Tolerances: Grammage ± 6% (ISO 536) Thickness ± 6% (ISO 534) Certifications Product related ECF FSC® Mix TT-COC-002067 Food contact Toy safety Archiving EC 1935/2004, EC 2023/20061), American FDA, German BfR EN 71 Part 3, ISO 8124-3:2010. ISO 9706 All fibres from sustainable and controlled sources in compliance with the EU Timber Regulation EC 995/2010. Mill related 1) ISO 14001 FSC® C. o. C. ISO 9001 BS OHSAS 18001 the GMP regulation, extended with CEPI GMP More information, application examples as well as environmental declarations and other certificates can be found at www.iggesund.com. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Incada Duo Product properties Properties Printing side - both sides identical 410-995 Grammage (g/m²) Tolerances Methods/Remarks1) l ± 6% ISO 536 Colour L* (%) 95.2 ±0.8 ISO 5631-2 a* 1.4 ±0.6 ISO 5631-2 b* -7.2 ±1.0 ISO 5631-2 Whiteness (%) 120 ±2.5 ISO 11475 ISO brightness (%) 91.5 Surface roughness (µm) 0.9 ≤ 1.3 ISO 8791-4 Board gloss 75° (%) 50 -10 ISO 8254-1 ISO 3783 Surface strength IGT (m/s) 1.0 ≥ 0.85 Cobb (g/m² 60 s) both sides 30 - ISO 535 Ply Bond (J/m²) 140 ≥ 80 TAPPI 569 Robinson taint Below the detection limit of 0.6 - EN 1230, DIN 10955 blister/pick 1) See section General Technical Information Grammage dependent properties Tolerances Methods/Remarks1) Grammage (g/m²) 410 430 480 520 570 660 710 785 995 ± 6% Thickness (µm) 610 670 790 890 970 1170 1290 1320 1740 ± 6% ISO 534 Moisture content (%) 8.0 8.0 8.0 8.0 8.5 8.5 8.5 8.5 8.5 ±1.5 ISO 287 ISO 536 Bending stiffness L&W 5° (mNm) MD 113 145 250 340 405 490 605 735 1050 - ISO 5628 CD 58 77 125 165 190 235 295 380 635 - ISO 5628 Bending resistance L&W 15° (mN) MD 1300 1600 2300 2700 3100 3600 4200 4900 7500 -20% ISO 2493 CD 600 700 1100 1300 1600 2000 2400 3000 4300 -20% ISO 2493 MD 63 77 111 130 150 174 203 237 362 -20% ISO 2493 CD 29 34 53 63 77 97 116 154 208 -20% ISO 2493 Bending moment Taber 15° (mNm) 1) See section General Technical Information PC 2015E IND All properties are measured in test climate 23°C/50% RH at Workington mill. Tolerances and max/min levels, when stated, are based upon 95% confidence interval within each production run. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Foil and Film Laminates To attain specific properties, paperboard is combined with various plastics, films, foils or other additional paperboard layers. Complete descriptions of the product can be acquired by studying the specifications of the laminate together with the specifications of the paperboard product. The choice of material is determined by the desired properties. These can be barriers against moisture and grease, heat tolerance, strength or combinations of these functions. Iggesund Paperboard representatives often participate in customers’ packaging development, thereby acquiring a broad overview of packaging solutions. Their knowledge can help determine the best solution for the product’s journey through the distribution system from manufacturer to consumer. In addition to what is presented in the catalogue, there are other products and combinations available. Contact your local Iggesund Paperboard representative for more information. General properties Printing side The surface finish of a foil or film laminated printing surface is determined by the smoothness of the baseboard, and by the amount of plastic applied. A smooth baseboard together with a high gloss chill roll and plastic results in a smooth printing surface. The surfaces are subjected to chemical modifications to achieve good ink wetting. The finished surface can be damaged by handling, friction, high stacking, fingerprints, etc. When printing on a foil or film laminated surface special inks are required. You should consult your ink supplier. Reverse side The finish on the reverse side of plastic coated products is NSO (non-set-off). This means that the plastic surface has small elevated spots. This is achieved by the use of a chill roll with a special surface. The resulting point contact with the underlying sheet ensures low friction and facilitates quick drying and avoids set-off. For plastic grammages below 15 g/m², the function of the NSO finish is successively reduced. To minimise the risk of blocking in printing and converting processes, avoid plastic grammages below 15 g/m² on the reverse side of products coated on both sides. One-side plastic coated board is usually corona treated to improve the sealing characteristics and to permit gluing with waterbased adhesive. If the reverse side is plastic coated, please consult the information in the respective specification. Storage Immediately after being manufactured, the finished paperboard is packed in a moisture-proof wrapper. The wrapper offers satisfactory protection against moisture changes, but only as long as it is left on intact. Leave the moisture-proof wrapping on until the paperboard is to be converted. Two-side plastic coated board will tend to stick together if exposed to high pressure and/or temperature, leading to friction blocking problems. If the corona treatment is damaged reduced wetting with printing inks may result. Since the corona treatment is influenced by handling and storage conditions we recommend that the material is used within six months after production. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Foil and Film Laminates Barrier properties Foil and film laminates are used on paperboard to provide protection against wet or aggressive products and to provide a barrier against moisture loss and gas transfer. The construction of the package and its closures are in many cases the factors which limit the total protective function of the package. The shelf life of the packed product depends on parameters such as: ·· Quality and geometry of the product ·· Filling level in the package ·· Exposed area of the product ·· Chemical properties of the product ·· Storage conditions When selecting a suitable protective plastic barrier it is necessary to refer to previous experience with similar packing requirements and also to consider the specific barrier. Typical values for our most common plastic coatings are tested according to ASTM F-1249/ DIN 53122 (water vapour permeability) and ASTM D-3985/DIN 53380 (oxygen permeability). Typical barrier values Grammage (g/m²) Water Vapour Permeability (g/m²/24 h) Oxygen Permeability (cm³/m²/24 h/atm) Metalprint 29 23°C, 50% RH 38°C, 90% RH 23°C, 50% RH 38°C, 90% RH 16 65 110 Aluprint 150 36 <0.01 <0.01 <0.01 Alubarrier/Aluvision <0.01 57 <0.01 <0.01 <0.01 <0.01 PC 2015E FFL Polymer/Barrier IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Metalprint Metallised PET-film Polyethylene (PE) Iggesund paperboard Iggesund paperboard Polyethylene (PE) Metallised PET-film Product description Paperboard with metallised PET laminated to the print side providing excellent conditions for decorative printings where a luxurious appeal is required. The metallised PET has an exceptionally good surface smoothness with the ability to faithfully reproduce the most sophisticated printing images. The printing surface of Metalprint requires no preprint treatment. Use either of the following methods: offset litho, both conventional and UV, gravure and flexo. Common for all methods is that inks for non-absorbent materials should be used. For more information, contact your local supplier for correct ink recommendations. Additional properties ·· Metallised surface ready to print on ·· Exceptionally good surface smoothness ·· Very good barrier properties Vapour Oxygen Typical end use areas Generally in applications where a luxury appeal is required Tobacco Wine and spirits Perfume and cosmetics Hair care and toiletries Pharmaceuticals Brochures Confectionery IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Metalprint Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. Metalprint is available in the following combinations of baseboards and grammages (g/m2): Printing side 29 g/m2 Metalprint Grammage range according to the specific baseboard Invercote Reverse side Printing side Grammage range according to the specific baseboard Invercote Reverse side 29 g/m2 Metalprint Printing side 29 g/m2 Metalprint Grammage range according to the specific baseboard Incada Reverse side Printing side Grammage range according to the specific baseboard Incada Reverse side 29 g/m2 Metalprint For Metalprint the estimated increase in stifffness as a result of the lamination process is, for machine direction 5–12%, for cross direction 14–24%, in relation to the specified baseboard value. The lower the baseboard grammage, the higher the percentage increase. Property Printing side Reverse side Tolerance Test method Grammage (g/m ) 29 - ±10 % ISO 536 Added thickness (µm) 25 - - Calculated value Surface roughness (µm) ≤1 - - ISO 8791 Surface tension (dynes/cm) ≥461) - - ISO 8296 Adhesion (scale) 5 (typical) - ≥3 Internal 2 When produced. After delivery the level can be affected by conditions beyond our control PC 2015E MET 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Aluprint NC laquered Alufoil Polyethylene (PE) Pol P Iggesund paperboard Iggesund paperboard Polyethylene (PE) NC laquered Alufoil Product description Paperboard with 8 µm aluminium foil, NC lacquered, provides excellent conditions for decorative printings where a luxurious appeal is required. The printing surface of Aluprint requires no preprint treatment and is available in a bright and a matt version. Use either of the following methods: offset litho, both conventional and UV, gravure and flexo. Common for all methods is that inks for non-absorbent materials should be used. For correct ink recommendations, contact your local supplier. Additional properties ·· NC lacquered surface ready to print on ·· Exceptionally good surface smoothness ·· Excellent barrier properties Vapour Oxygen UV-light Aroma Typical end use areas Generally in applications where a luxury appeal is desired: Tobacco Perfume and cosmetics Hair care and toiletries Confectionery IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Aluprint Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. Aluprint is available in the following combinations of baseboards and grammages (g/m2): Printing side 36 g/m2 Aluprint Grammage range according to the specific baseboard Invercote Reverse side Printing side Grammage range according to the specific baseboard Invercote Reverse side 36 g/m2 Aluprint Printing side 36 g/m2 Aluprint Grammage range according to the specific baseboard Incada Reverse side Printing side Grammage range according to the specific baseboard Incada Reverse side 36 g/m2 Aluprint For Aluprint the estimated increase in stiffness as a result of the lamination process is, for machine direction 15–50%, for cross direction 40–65%, in relation to the specified baseboard value. The lower the baseboard grammage, the higher the percentage increase. Property Printing side Reverse side Tolerance Test method ISO 536 Grammage (g/m ) 36 - ± 10% Added thickness (µm) 21 - - Calculated value Surface roughness (µm) ≤1 - - ISO 8791 Surface tension (dynes/cm) ≥461) - - ISO 8296 Adhesion (scale) 5 (typical) - ≥3 Internal 2 When produced. After delivery the level can be affected by conditions beyond our control PC 2015E ALP 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Alubarrier Iggesund Paperboard Polyethylene (PE) Al foil Polyethylene (PE) Polyethylene (PE) Iggesund Paperboard Polyethylene (PE) Al foil Polyethylene (PE) Product description Paperboard with aluminium foil laminated onto the reverse side is suitable for packaging applications where sensitive products should be protected from moisture and diff gases. The aluminium lamination makes the board practically impermeable to light, moisture, flavours and gases. An LDPE coating on top of the aluminium foil protects the foil from aggressive products, and makes the surface sealable. The printing side of the baseboard can be coated with LDPE, as with standard two-sides plastic coated board. Additional properties The aluminium foil lamination gives: ·· Good sealability ·· Excellent moisture, flavour and gas barrier from the inside ·· Excellent light barrier The reverse side is normally an NSO (non-set-off) surface for reduced ink set-off tendency and improved friction. UV-light Oxygen Aroma Deep freezing Typical end use areas One-side or Two-sides Alubarrier Confectionery Tobacco Biscuits and other food Cake mixes Cereals Ice cream IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Vapour Heat sealing Alubarrier Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. Alubarrier is available in the following combinations of baseboards and grammages (g/m2): Printing side 15–25 g/m2 PE, glossy surface, corona treatment Grammage range according to the specific baseboard Invercote Reverse side 57 g/m2 Alubarrier, matt (non-set-off surface), no corona treatment Printing side Grammage range according to the specific baseboard Invercote Reverse side 57 g/m2 Alubarrier, matt (non-set-off surface), corona treatment Printing side 15–25 g/m2 PE, glossy surface, corona treatment Grammage range according to the specific baseboard Incada Reverse side 57 g/m2 Alubarrier, matt (non-set-off surface), no corona treatment Printing side Grammage range according to the specific baseboard Incada Reverse side 57 g/m2 Alubarrier, matt (non-set-off surface), corona treatment For Alubarrier the estimated increase in thickness as a result of the lamination process is, for machine direction 15–50%, for cross direction 40–80%, in relation to the specified baseboard value. The lower the baseboard grammage, the higher the percentage increase. Property Printing side1) Reverse side Tolerance Test method Grammage (g/m ) 15-25 57 - ISO 536 Added thickness (µm) 16-27 46 - Calculated value Surface roughness (µm) ≤ 2.7 (typical) ≥5.0 (typical) PS≤ 3.5 ISO 8791 Surface tension (dynes/cm) ≥422) ≥422,3) - ISO 8296 Adhesion (scale) 5 (typical) 6 (typical) ≥4 Internal4) 2 Valid for 2-side coating only 2) When produced. After delivery the level can be affected by conditions beyond our control 3) Valid only for 1-side coating 4) Scale 1–6. (6 = full fibre tear/excellent on a fully clay-coated surface) PC 2015E ALU 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Plastic Coatings To attain specific properties, paperboard is combined with various plastics, films, foils or other additional paperboard layers. Complete descriptions of the product can be acquired by studying the specifications of the coating together with the specifications of the paperboard product. The choice of material is determined by the desired properties. These can be barriers against moisture and grease, heat tolerance, strength or combinations of these qualities. Iggesund Paperboard’s developers often participate in customers’ packaging development, thereby acquiring a broad overview of packaging solutions. Our developers have gained an indepth knowledge of various material combinations and ways to optimise the performance of an end product. This knowledge can help determine the best solution for the product’s journey through the distribution system from manufacturer to consumer. In addition to what is presented in the catalogue, there are products available for various lid applications, end-use areas in which pigmented polymers and unique combinations of paperboard can prove useful. Contact your local Iggesund Paperboard representative for more information. By using paperboard as a carrier for the plastic, the amount of plastic used can be reduced to about a fifth of what would have been required for an equivalent plastic container. General properties Print side The surface finish of a plastic coated printing surface is determined by the smoothness of the baseboard and by the amount of plastic applied. A smooth baseboard together with a high gloss chill roll and enough plastic results in a smooth printing surface. The coated surface is subjected to chemical modifications by corona treatment to achieve good ink wetting. The finished surface can be damaged by handling, friction, high stacking, fingerprints, etc. When printing on a plastic or foil coated surface special inks are required. You should consult your ink supplier. Reverse side The reverse side of plastic coated products is matt. It has a NSO (non-set-off) surface with small elevated spots. This is achieved by the use of a chill roll with a special surface. The resulting point contact with the underlying sheet ensures low friction and facilitates quick drying and avoids set-off. For plastic grammages below 15 g/m², the function of the NSO finish is successively reduced. To minimise the risk of blocking in printing and converting processes, avoid plastic grammages below 15 g/m² on the reverse side of products coated on both sides. One-side plastic coated board is usually corona treated to improve the sealing characteristics and to permit gluing with water-based adhesive. Storage Immediately after being manufactured, the finished paperboard is packed in a moisture-proof wrapper. The wrapper offers satisfactory protection against moisture changes, but only as long as it is left on intact. Leave the moisture-proof wrapping on until where the paperboard is to be converted. Two-side plastic coated board will tend to stick together if exposed to high pressure and/or temperature, leading to friction blocking problems. If the corona treatment is damaged reduced wetting with printing inks may result. Since the corona treatment is influenced by handling and storage conditions we recommend that the material is used within six months after production. IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Plastic Coatings Barrier properties Plastic coatings are used on paperboard to give a protection against wet or aggressive products and to provide a barrier against moisture loss and gas transfer. The construction of the package and its closures is in many cases the factors which limit for the total protective function of the package. The shelf life of the packed product depends on parameters such as: ·· Quality and geometry of the product ·· Filling level in the package ·· Exposed area of the product ·· Chemical properties of the product ·· Storage conditions When selecting a suitable protective plastic barrier it is necessary to refer to previous experience with similar packing requirements and also to consider the specific barrier. Typical values for our most common plastic coatings are tested according to ASTM F-1249/ DIN 53122 (water vapour permeability) and ASTM D-3985/ DIN 53380 (oxygen permeability). Typical barrier values Polymer/Barrier Grammage (g/m²) Water Vapour Permeability (g/m²/24 h) Oxygen Permeability (cm³/m²/24 h/atm) LDPE 20 23°C, 50% RH 38°C, 90% RH 23°C, 50% RH 38°C, 90% RH 7 25 3200 LDPE - 20+20 3 15 2700 - HDPE 20 6 20 1900 - PET 35 15 45 70 120 PP 25 5 12 800 1500 PP 25+25 2 5 600 1300 Bio 23 45 300 3700 - Overview functional properties Usage range and melting range of plastic coatings Properties of plastic qualities TEMP °C 250 Excellent 10 200 Very good 8 150 Good 6 100 Acceptable 4 50 Limited 2 0 None 0 -50 Bio HDPE PP Usage temperature Melting range PET Heat sealability LDPE Moisture barrier Grease barrier Bio Oxygen barrier HDPE Temp. Release resistance properties PP PET PC 2015E PLC LDPE IGGESUND PAPERBOARD | Product Catalogue 2015–2016 PE coatings Iggesund paperboard PE-coating PE-coating Iggesund paperboard PE-coating Product description Polyethylene (PE) coated paperboard is suitable for packaging applications where moisture barrier properties are important. The PE coating also provides a simple yet efficient way of sealing the package. PE coatings can be one or two-sided and three different types of PE coating are available: LDPE, LDPE Super Seal and HDPE. The LDPE is the most frequently used product for frozen food. It provides a good combination of barrier and sealability characteristics. LDPE Super Seal has better heat sealing properties than LDPE. The barrier properties are marginally lower. HDPE has a higher temperature limit, can withstand abrasion better and has better barrier characteristics than LDPE. HDPE coatings are normally done on the reverse side. All PE coatings are available in white, brown or black pigmented versions. Additional properties The PE coating gives: ·· Good sealability ·· As one-side coated, good moisture barrier from the inside ·· As two-sides coated, good moisture barrier from both sides The reverse side is a NSO (non-set-off) surface for reduced ink set-off tendency and reduced blocking and friction. Deep freezing Vapour Heat sealing Typical end use areas One-side LDPE/HDPE Two-sides LDPE Vegetables (packed pre-frozen) Fish and other seafoods (packed pre-frozen) Meat products (packed pre-frozen) Cups Ice cream Confectionery Chocolate Fish and other seafoods (packed wet) Vegetables (packed wet) Cups Ice cream IGGESUND PAPERBOARD | Product Catalogue 2015–2016 PE Coatings Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. PE coatings are available in the following combinations of baseboards and grammages (g/m2) Printing side 15–25 g/m2 PE, glossy surface, corona treatment Grammage range according to the specific baseboard Invercote Reverse side 15–25 g/m2 PE, matt (non-set-off surface), no corona treatment1) Printing side Grammage range according to the specific baseboard Invercote Reverse side 15–25 g/m2 PE, matt (non-set-off surface), corona treatment Printing side 15–25 g/m2 PE, glossy surface, corona treatment Grammage range according to the specific baseboard Incada Reverse side 15–25 g/m2 PE, matt (non-set-off surface), no corona treatment1) Printing side Grammage range according to the specific baseboard Incada Reverse side 15–25 g/m2 PE, matt (non-set-off surface), corona treatment Corona treated if 1-side (reverse side) coated only. Other PE grammages and pigments available on request. 1) Property Printing side Reverse side Tolerance Test method Grammage (g/m ) 15-25 15-25 ±5 % ISO 536 Added thickness (µm) 16-27 16-27 - Calculated value Surface roughness (µm) ≤ 2.7 (typical) ≥ 5.0 (typical) PS≤3.5 ISO 8791 Surface tension (dynes/cm) ≥421) ≥ 421,2) - ISO 8296 Adhesion (scale) 5 (typical) 6 (typical) ≥4 Internal3) Pin holes (number/m2) - 0 (typical)4) - PTN 8-70 (modified) 2 When produced. After delivery the level can be affected by conditions beyond our control 2) Valid only for 1-side coating 3) Scale 1–6. (6 = full fibre tear/excellent on a fully clay-coated surface) 4) Valid for PE grammages = 20 g/m2 PC 2015E PE 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 PET coatings Iggesund paperboard PET-coating Product description Paperboard with polyethylene terephthalate (PET) coating is suitable for packaging applications where the temperature resistance and fat barrier are important. It is amorphous at delivery and sealable. At temperatures around 70°C it is transformed successively to a partly crystalline state with a melting point of approximately 260°C. This means that the heat sealing properties of the package will deteriorate when heated. It can be used for food products that are cooked in the pack and/or reheated in a microwave or conventional oven. It is suitable for cooking/reheating in the tray and for lids. A black pigmented version is also available. Additional properties The PET coated paperboard can be used for applications up to 220°C, depending on the degree of fill and gives: ·· Extremely good temperature resistance ·· Good sealability ·· Excellent oxygen barrier from the inside ·· Extremely good fat barrier from the inside The reverse side always has a glossy finish for improved surface characteristics. Microwaving Deep freezing Oven cooking Vapour Typical end use areas One-side PET Microwave and conventional oven trays for cooking/reheating of food Lids for trays made of PET coated board Baking trays for conventional/microwave ovens Confectionery IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Oxygen Heat sealing PET coatings Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. PET coatings are available in the following combinations of baseboards and grammages (g/m2): Printing side Grammage range according to the specific baseboard Invercote Reverse side 40 g/m2 PET, glossy surface Printing side 40 g/m2 PET, glossy surface Grammage range according to the specific baseboard Invercote Reverse side For PET the estimated increase in stiffness as a result of the extrusion process is, for machine direction 15-30%, for cross direction 20-60%, in relation to the specified baseboard value. The lower the baseboard grammage, the higher the percentage increase. Other PET grammages and pigmented PET available on request. Property Printing side Reverse side Tolerance Test method Grammage (g/m ) - 40 ±5 % ISO 536 Added thickness (µm) - 29 - Calculated value Surface roughness (µm) - ≥2.7 (typical) - ISO 8791 Surface tension (dynes/cm) - - - ISO 8296 Adhesion (scale) 3 (typical) 6 (typical) ≥2 (PS), =5 (RS) Internal1) Pin holes (number/m2) - 0 (typical) ≥4 PTN 8-70 modified 2 Scale 1–6. (6 = full fibre tear/excellent on a fully clay-coated surface) PC 2015E PET 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Bio coatings Iggesund paperboard BIO-coating Product description The bio coating is based on renewable resources and adapted for organic recovery through composting or anaerobic digestion. Combined with a selected number of Invercote grades, the material is suitable for packaging applications where biodegradability is desired. Both the baseboard and the coating conforms to the European Norm regarding compostability, EN 13432. The product also works well in existing packaging recycling systems. Invercote Bio is particularly suitable as an alternative to PE as a barrier against grease and liquids, e.g. ice cream, cups for cold drinks and chilled food. The converting properties, such as die-cutting, heat sealing and creasing are comparable to those of PE, though its tensile strength is higher. Additional properties The Bio coating gives: ·· Heat sealing ·· Gluing ·· Fat barrier ·· Liquid water barrier from the inside ·· Neutral from a taint and odour perspective The reverse side has a glossy finish for improved surface and barrier characteristics. Deep freezing Heat sealing Typical end use areas One-side coated Bio Cups Ice cream Confectionery/pastries Vegetables (packed pre-frozen) Chilled food/fast food IGGESUND PAPERBOARD | Product Catalogue 2015–2016 Bio coatings Baseboard/Grammage guide Information on baseboard properties is found under Paperboard products in the Product Catalogue. The Bio coating is available on Invercote grades only and as one-side coated on the reverse. Printing side Grammage range according to the specific baseboard Invercote Reverse side 23 g/m2 Bio coating, glossy surface, corona treatment1) Corona treated if 1-side (reverse side) coated only. Other Bio grammages available on request. 1) Property Printing side Reverse side Tolerance Test method ISO 536 Grammage (g/m2) - 23 ±10 % Added thickness (µm) - 21 - Calculated value Surface roughness (µm) - ≥2.7 (typical) - ISO 8791 Surface tension (dynes/cm) - ≥421) - ISO 8296 Adhesion (scale) - 5 (typical) ≥4 Internal2) - 0 (typical) - Internal Pin holes (number/m ) 2 When produced. After delivery the level can be affected by conditions beyond our control 2) Scale 1–6. (6 = full fibre tear/excellent on a fully clay-coated surface) PC 2015E BIO 1) IGGESUND PAPERBOARD | Product Catalogue 2015–2016 IGG_ProdKat_omslag_220x297_Orig.indd 6 2015-05-06 14:44 PC2015 E IGG_ProdKat_omslag_220x297_Orig.indd 3 2015-05-06 14:44