Motion And Manipulation
Transcription
Motion And Manipulation
SECTION 8 INTRODUCTION Rotary Motion Bellows sealed - Our range of high torque rotary motion feedthroughs are designed to operate at temperatures as high as 250°C and rotational torque up to 1.766Nm. Feedthroughs are constructed from black anodized aluminium and stainless steel, with only stainless steel faces being exposed to the vacuum environment. In-vacuum bearings are dry-film lubricated with tungsten-disulphide, while air side bearings are lubricated with high-temperature Krytox® lubricant. The rotational shaft is sealed with an AM-350 edge welded bellows. Elastomer sealed - Our elastomer sealed rotary motion feedthroughs have several revolutionary features that have received tremendous response from the vacuum industry. The 6.35mm shaft is supported by two ball bearings for smooth, friction-free operation at a relatively low cost. The 9.23mm & 12.7mm feedthroughs utilize bronze bearings to support the shaft. The shaft is sealed by a preloaded Viton® o-ring. The greatest feature of this feedthrough is that the o-ring may be regreased or serviced by removing and replacing all components from the air side of the feedthrough, in only a few seconds and without the need for any tools. Ferro-fluid sealed - Ferro fluid seals are based on the formation of liquid o-rings which create a hermetic seal on the shaft of the feedthrough. This is accomplished by the retension of magnetic fluid (ferro-fluid) by powerful magnetic fields created by precise placement of high energy magnets within the body of the feedthrough. With the seals in place the smooth rotation and higher numbers of rotations per minute are possible because of a precise roller bearing spindle design. Linear Motion Bellows sealed - Our range of high torque linear motion feedthroughs are designed to operate at temperatures as high as 250°C. Linear movement is measured in 0.001” (0.254mm) increments on the rotary barrel scale and 1mm increments on the linear body scale, which are laser etched into the black anodised aluminium finish. Feedthroughs are constructed from black anodized aluminium and stainless steel, with only stainless steel faces being exposed to the vacuum environment. In-vacuum bearings are film lubricated with a UHV compatible Krytox® lubricant. The linear shaft is sealed with an AM-350 edge welded bellows. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk MOTION AND MANIPULATION Motion And Manipulation 8.1 SECTION 8 INTRODUCTION SECTION 8 INTRODUCTION Sample Manipulation, Transfer and Transport Magnetically coupled - The quality and performance of our X-Y-Z Translators magnetically driven wobblestick manipulators and linear-rotary drives is unique in the field of ultra high vacuum technology. In the past ten years these wobblesticks have set the new benchmark for convenient and reliable sample handling and transfer solutions. We have pincers, forks, receptors and carriers for most types of sample holder and can provide solutions for heating, cooling, applying magnetic field and much more. We supply a vast range of customer designed positioning and manipulation devices. Translators are available as single, dual and triple axis variants, providing solutions to many manipulation requirements within vacuum systems. Our range of translators employ edge welded bellows seals to ensure vacuum integrity and precision cross roller bearings for rigidity and accuracy of movement. Motion is controlled by either basic leadscrews or precision micrometers dependant upon the customers required level of accuracy and repeatability. Please contact our sales office for further details of the available range of X, X-Y & X-Y-Z translators. Wobblesticks Stepper Motors and Controllers Magnetically coupled wobblesticks provide a combination of linear travel coupled with angular movement and rotation allowing in-vacuum sample manipulation in all planes. Dual shaft versions also allow for pincer grip of samples. A variety of pincer grips and forks are available to allow you to integrate these products within existing OEM equipment. Cooled or heated sample holders or pincers are also available. Combined Linear and Rotary Motion In-vacuum stepper motors are very well suited for achieving precise movements of the most delicate in-vacuum transport systems and samples. In-vacuum motors can achieve considerable cost savings over the use of external motors and expensive motion feedthroughs and motion systems. Our stepper motors have very low particulate generation, as they have no moving metal to metal surfaces, they also demonstrate favourable outgassing properties, making them the ideal choice for sensitive semiconductor applications along with many other in-vacuum uses. Magnetically coupled combination linear and rotary motion feedthroughs are available in a variety of sizes and configurations allowing you to manipulate samples within your vacuum system along and about the axis of the linear motion. Dual shaft versions also allow for pincer grip of samples. A variety of pincer grips and forks are available to allow you to integrate these products within existing OEM equipment. Cooled or heated sample holders or pincers are also available. Fast Entry Load Locks Our fast entry locks are designed to facilitate for the fast and clean introduction of samples, STM tips or crucibles into a UHV system. They can handle samples typically up to 35mm in diameter. Samples are loaded through a o-ring sealed door at one end of the load lock, usually onto a M-MD16 magnetically driven linear-rotary feedthrough. Typically four CF ports are provided: mounting flange (rotatable); pumping port (rotatable); viewport flange (fixed, tapped M6); vacuum gauge port (fixed, tapped M6). On request, the fast entry load lock can be supplied with a suitable gate valve, ion gauge, viewport, and turbo molecular pump. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.3 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.2 Rotary Feedthroughs - Bellows Sealed SECTION 8.1 Specifications: ROTARY MOTION CF Flanged Materials BodySt.St. Housing Flange A B Price £ Price € DN16CF 39.9 105.9 Part Code M-BRM16CF £356 €499 DN40CF 39.9 105.9 M-BRM40CF £362 €507 Anodized aluminium Bellows, edge welded AM-350 Vacuum Range CF flanged atm to 1x10-10mbar KF flanged atm to 1x10-8mbar KF Flanged Temperature Range* Flange A B Price £ Price € DN16KF 38.6 107.2 M-BRM16KF £356 €499 CF flanged DN40KF 41.1 104.6 M-BRM40KF £362 €507 -196 to 250°C KF flanged (Viton® seals) Part Code -20 to 150°C Load Features: • All precision bearings. • Improved shaft coupling designed for high torque, rated to 1.766Nm. • High temperature rated to 250°C. • UHV compatible construction. • Welded bellows seal. • Manual actuator. • Continuous rotary motion. • Rotary position lock. • Optional stepper motor or air actuator. Torque 1.766Nm max Axial 2.7kg max Lateral 4.5kg max Speed Rotary 1000rpm max Resolution Rotary scale 5° Actuator Options Description Fig. Price £ Price € DC stepper motor actuation 1 Add -SM £413 €579 High torque DC stepper motor actuation 2 Add -HTSM £395 €553 90° pneumatic actuator with solenoid valve 3 Add -PN £551 €772 Cylinder speed control for pneumatic actuator (pair) - M-PASCS £76 €107 Fig. 1. Fig. 2. CF 149.1 KF16 150.4 KF40 147.8 30 60 300 330 0 30 60 KF40 147.8 B 56.6 41.9 Please see pages 8.14 - 8.17 for details of actuator options and specifications. Locknut 300 330 0 30 60 6.35 KF16 150.4 300 330 0 30 60 26.7 A CF 149.1 56.6 57.2 76.7 6.35 KF40 147.8 56.1 300 330 0 B KF16 150.4 50.6 Fig. 3. A CF 149.1 51.3 300 330 0 30 60 * - Assembly rating must be reduced to that of lowest rated component. Part Code All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.5 MOTION AND MANIPULATION SECTION 8.1 MOTION AND MANIPULATION ROTARY MOTION 8.4 Rotary Feedthroughs - Elastomer Sealed SECTION 8.1 Specifications: 1” Bolt Mount Materials Body St.St. or Aluminium ShaftSt.St. SealViton® Vacuum Range Bolt fitting atm to 1x10 mbar Bolt fitting (Viton® seals) -20 to 100°C Load Torque • 6.35mm shaft has ball bearings for smooth operation. • 9.53mm & 12.7mm shaft has bronze bearings. • Temperature rated to 100°C. • UHV compatible construction. • Manual actuator. • Continuous rotary motion. Material Shaft dia (mm) Part Code Price £ Price € Aluminium 6.35 M-ERM-A-B £147 €206 Stainless steel 6.35 M-ERM-S-B £266 €373 Aluminium 9.53 M-ERM-A-B-9.53 £179 €251 Stainless steel 9.53 M-ERM-S-B-9.53 £305 €427 Aluminium 12.7 M-ERM-A-B-12.7 £179 €251 Stainless steel 12.7 M-ERM-S-B-12.7 £305 €427 Price £ Price € -8 Temperature Range* Features: ROTARY MOTION 11.3Nm max Spares Description Replacement bearings & o-ring Part Code M-ERM-125-BK £20 €28 Aluminium nut M-ERM-AN £8 €12 Aluminium washer M-ERM-AW £4 €6 Stainless steel nut M-ERM-SN £12 €17 M-ERM-SW £7 €10 M-ERM-125-KC £12 €17 Axial 1.1kg max Stainless steel washer Lateral 2.3kg max Knurled cap Speed Rotary 500rpm max * - Assembly rating must be reduced to that of lowest rated component. 31.7 Max 5.6 25.4 44.5 27.2 47.6 111.1 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.7 MOTION AND MANIPULATION SECTION 8.1 MOTION AND MANIPULATION ROTARY MOTION 8.6 Rotary Feedthroughs - Ferro-fluid Sealed SECTION 8.1 Specifications: ROTARY MOTION Baseplate Connection Materials Body & shaft 17-4 PH St.St. Flange Fig. Shaft dia Price £ Price € 1” Baseplate 1 6.35 Part Code M-FRM-6.35-BP £384 €538 1” Baseplate 1 9.53 M-FRM-9.53-BP £384 €538 Vacuum Range Operating pressure atm to 1x10-8mbar Max pressure differential 2.5atm <5x10-9 std.cc/sec Helium leak tested to Temperature Range * KF Flanged up to 80°C Drag Torque @ Breakaway Flange Fig. Shaft dia Price £ Price € DN25KF 2 6.35 Part Code M-FRM-6.35-25KF £384 €538 DN25KF 2 9.53 M-FRM-9.53-25KF £384 €538 0.077Nm @100rpm0.042Nm @1000rpm0.064Nm Features: • Hermetically sealed with the Rigaku SuperSeal ® ferro-fluid technology. • Very low stray magnetic fields. • No magnets in vacuum environment. • High torque capacity. • Krytox/fomblin blended lubricant. • Continuous rotary motion. • Multiple connection options. CF Flanged Speed Rotary 5000rpm max Load Static 138kg max Dynamic 261kg max * - Assembly rating must be reduced to that of lowest rated component. Flange Fig. Shaft dia Price £ Price € DN16CF 3 6.35 M-FRM-6.35-16CF £432 €605 DN40CF 4 6.35 M-FRM-6.35-40CF £480 €672 DN40CF 4 9.53 M-FRM-9.53-40CF £480 €672 Fig. 1. Fig. 2. 25.3 35.5 9.53 9.51 Shaft dia. 5.59 2 pl. 22.1 41.4 Ferrofluid forms liquid o-rings with the help of strong, high-energy magnets Part Code 8.9 22.4 8.9 33.0 29.3 28.2 21.8 86.1 25.4 86.1 6.351 6.338 2 pl. Pole Piece Vac. S N N Magnet S Atm. Fig. 3. Fig. 4. 28.1 27.4 Magnet 87.4 19.05 18.92 10.2 2 pl. 35.4 29.2 28.1 21.8 69.3 33.78 Shaft 40.6 38.087 38.037 86.1 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.9 MOTION AND MANIPULATION SECTION 8.1 MOTION AND MANIPULATION ROTARY MOTION 8.8 SECTION 8.2 LINEAR MOTION SECTION 8.2 LINEAR MOTION Linear Feedthroughs - Bellows Sealed Specifications: CF Flanged Materials BodySt.St. Housing Anodized aluminium Bellows, edge welded AM-350 Vacuum Range CF flanged atm to 1x10-10mbar KF flanged atm to 1x10-8mbar B 90.2 - 115.5 139.7 M-BLM25-16CF £350 €490 DN40CF 25.4 90.2 - 115.5 139.7 M-BLM25-40CF £356 €499 Price € DN16CF 50.8 90.2 - 140.9 175.3 M-BLM50-16CF £440 €616 50.8 90.2 - 140.9 175.3 M-BLM50-40CF £446 €625 DN16CF 101.6 92.4 - 193.6 243.1 M-BLM100-16CF £661 €926 DN40CF 101.6 92.4 - 193.6 243.1 M-BLM100-40CF £667 €934 Flange Linear travel A B Price £ Price € 25.4 88.9 - 114.3 141.2 M-BLM25-16KF £359 €503 CF flanged DN40KF 25.4 91.4 - 116.8 138.7 M-BLM25-40KF £365 €511 DN16KF 50.8 88.9 - 139.7 176.8 M-BLM50-16KF £455 €637 DN40KF 50.8 91.4 - 142.2 174.2 M-BLM50-40KF £461 €646 DN16KF 101.6 92.7 - 194.3 244.6 M-BLM100-16KF £658 €922 DN40KF 101.6 95.2 - 196.8 242.0 M-BLM100-40KF £661 €926 -196 to 250°C -29 to 150°C 2.2kg max Lateral (at 50.8mm extension) 2.2kg max Resolution Description Linear scale 1mm Rotary scale 0.025mm Price £ Price € Speed knob winding handle Part Code M-SPKN £61 €86 DC stepper motor actuation Add -SM £395 €553 Add -HTSM £380 €532 High torque DC stepper motor actuation 25.4 50.8 101.6 CF KF16 184.2 185.7 219.7 221.2 287.6 289.1 0 .25 .50 .75 1.0 IN 1 DIV. =.001 IN.(.025MM) 5 20 0 0 8 4 12 0 .25 .50 .75 1.0 IN 1 DIV. =.001 IN.(.025MM) 5 20 0 0 4 8 12 16 20 24 MM B 56.6 Please see pages 8.14 - 8.17 for details of actuator options and specifications. 41.9 Locknut 0 .25 .50 .75 1.0 IN 1 DIV. =.001 IN.(.025MM) 5 20 0 0 4 8 12 16 20 24 MM 6.35 16 26.7 A KF40 183.1 218.7 286.5 Standard motor = 51.3 HT motor = 56.1 19.1 14.2 20 B 24 MM A 6.35 Part Code Actuator Options Travel 4.8 Price £ DN40CF * - Assembly rating must be reduced to that of lowest rated component. 5.3 Part Code DN16KF Axial All precision bearings. 25.4, 50.8 & 101.6mm travel. High temperature rated to 250°C. UHV compatible construction. Welded bellows seal. Manual actuator. Linear position lock. Optional stepper motor actuator. A 25.4 KF Flanged Load • • • • • • • • Linear travel Temperature Range* KF flanged (Viton® seals) Features: Flange DN16CF 2 x 6-32 thread Supplied complete with 2 x 6-32 screws to suit tapped holes in shaft. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.11 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.10 SECTION 8.2 LINEAR MOTION LINEAR MOTION SECTION 8.2 Specifications: CF Flanged Materials Flange Linear travel A B C BodySt.St. DN16CF 25.4 90.2-115.6 127.0 66.5-91.9 DN40CF 25.4 90.2-115.6 127.0 66.5-91.9 DN16CF 50.8 90.2-141.0 162.6 DN40CF 50.8 90.2-141.0 162.6 Housing Anodized aluminium Bellows, edge welded AM350 Part Code Price £ Price € M-PPLM25-16CF £383 €537 M-PPLM25-40CF £389 €545 63.5-114.3 M-PPLM50-16CF £473 €663 63.5-114.3 M-PPLM50-40CF £479 €671 Vacuum Range CF flanged atm to 1x10-10mbar KF flanged atm to 1x10-8mbar Temperature Range* CF flanged KF flanged (Viton® seals) A -196 to 250°C 5.3 -20 to 150°C 0 4 8 12 16 0 .25 .50 .75 37.5 2 x 6-32 thread Resolution 1.0 14.2 Lateral (at 50.8mm extension) 2.2kg max Linear scale IN All precision bearings. 25.4mm & 50.8mm travel. High temperature rated to 250°C. UHV compatible construction. Welded bellows seal. Manual actuator. Linear position lock. 2.2kg max 20 4.8 24 • • • • • • • Axial C 19.1 Load Features: B 39.9 1mm KF Flanged * - Assembly rating must be reduced to that of lowest rated component. Flange Linear travel A B C DN16KF 25.4 88.9-114.3 128.5 66.5-91.9 DN40KF 25.4 91.4-116.8 126.0 66.5-91.9 DN16KF 50.8 88.9-139.7 164.1 DN40KF 50.8 91.4-142.2 161.5 Part Code Price £ Price € M-PPLM25-16KF £383 €537 M-PPLM25-40KF £389 €545 63.5-114.3 M-PPLM50-16KF £473 €663 63.5-114.3 M-PPLM50-40KF £479 €671 A 5.3 B C 19.1 0 4 8 12 0 .25 .50 .75 1.0 IN 37.5 16 2 x 6-32 thread 20 14.2 24 MM 4.8 39.9 Supplied complete with 2 x 6-32 screws to suit tapped holes in shaft. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.13 MOTION AND MANIPULATION Linear Feedthroughs - Push-pull - Bellows Sealed MM MOTION AND MANIPULATION 8.12 SECTION 8.3 MOTION FEEDTHROUGH OPTIONS SECTION 8.3 Motion Feedthrough Actuator Options Motion Feedthrough Actuator Options Specifications: Specifications: Connections Connections TypeLeads TypeLeads Number of leads 6 Number of leads 6 Input Voltage 5 VDC Input Voltage 3 VDC Input Current 0.7A Input Current 2A Temperature Range Features: • • • • • NEMA standards 23D frame size. ±3%non cumulative step accuracy. 48-50 tooth pitch. 6 wire leads. For unipolar operation, contact sales office. Temperature Range -40°C to 65°C 200 Steps Per Revolution Torque 200 Holding with 2 phases on 0.52Nm Holding with 2 phases on 1.2Nm Residual0.007Nm Residual0.007Nm Rotor Inertia Overhang Load Thrust Load Weight Rotor Inertia Overhang Load Thrust Load Weight 0.005kg/m2 6.8kg 11.3kg 0.7kg Features: • NEMA standards 23D frame size. • ±2%non cumulative step accuracy. • Full step, 1.8° or half step 0.9° increments. • Microstepped to 0.0072°. • Up to 20,000 steps/second (6000rpm). Ø38.2 Stepper Motor Type KML061S04 3.0 VDC 2.06 Amp 1.3 51.3 1.3 56.9 DC Stepper Motor option 6.8kg 11.3kg 0.7kg 56.9 19.3 Ø5.2, 4 places, equally spaced on 66.675 PCD. 0.0004kg/m2 Ø38.2 Ø6.35 Ground screw 56.9 56.9 -40°C to 65°C Steps Per Revolution Torque Ø6.35 Stepper Motor Type MO61-LS02 5.0 VDC 1.0 Amp MOTION FEEDTHROUGH OPTIONS 51.3 19.3 Ø5.2, 4 places, equally spaced on 66.675 PCD. High Torque DC Stepper Motor option Description DC stepper motor actuation Part Code Add - SM Price £ Price € Description Part Code Price £ Price € £395 €553 High torque DC stepper motor actuation Add - HTSM £380 €532 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.15 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.14 SECTION 8.3 MOTION FEEDTHROUGH OPTIONS SECTION 8.3 Motion Feedthrough Actuator Options MOTION FEEDTHROUGH OPTIONS Stepper Motor Driver & Controller Specifications: Features: Air Connections 10-32 Air Pressure 150 psi max Torque Capacity Temperature Range Rotation Angle Stop Adjustment Weight 0.007Nm/psi -29°C to 90°C 90° max 30° both ends 0.2kg Features: The M-MC-3540 stepper motor controller is suitable for controlling both stepper motor versions supplied with our rotary and linear motion devices as shown on pages 8.5, 8.11, 8.14 & 8.15. • Drives two-position in-vacuum rotary devices, such as shutters. • 90° Rotation. • 30° adjustment at each end of travel. • Includes air control solenoid, air fittings and air lines. • 150psi maximum operating pressure. Ø17.1 • Powerful, precise and efficient MOSFET driver, providing up to 3.5 Amps per phase and microstepping to 50,800 steps per revolution. • Reliable, efficient, low noise 40VDC linear, torroidal power supply. • Powerful, flexible, easy to use indexer. • Connects by a simple cable to your PC for programming, (cable included). • Microsoft Windows™ based software for easy setup and programming. • Eight inputs for interacting with the user and other equipment. • Three outputs for coordinating external equipment. • Accepts 110 or 220 VAC power (factory preset for 110 VAC). • External trigger I/O is optically isolated, 5-24V, sinking or sourcing signals. PC/ MMI port is RS-232. • Sturdy 57.2 x 198.1 x 127.0mm metal chassis. • Pluggable screw terminal connectors for motor, AC power and I/O signals. • Optional man machine interface (MMI) allows operator to enter distances, speeds, cycle counts and more. • CE compliant. 25.4 Stepper Motor Driver & Controller 36.8 Flange Linear travel A B Stepper motor driver Keypad controller for M-MC-3540 stepper motor driver 1.5 Part Code Price £ Price € M-MC-3540 £899 €1259 M-MC-MMI-01 POA POA 139.7 max 28.7 10-32 tapped access hole for air fitting, two places. Woodruff key #202.5. Pneumatic Actuator Price £ Price € 90° pneumatic actuator with 12VDC solenoid valve Description Part Code Add - PN £551 €772 Cylinder speed control for pneumatic actuator M-PASCS £76 €107 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.17 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.16 SECTION 8.3 MOTION ACCESSORIES SECTION 8.3 MOTION ACCESSORIES Precision Bearings Features: • Dicronite™Lubricated as standard. • Non lubricated bearings available upon request. • Ceramic balls available on request. • Long life Precision Bearings - Stainless Steel Balls With Dicronite™ Coating ID OD A Part Code Price £ Price € 1.5 4.0 1.2 M-PBSD1.5-4 POA POA 3.0 6.0 2.0 M-PBSD3-6 POA POA 3.0 10.0 4.0 M-PBSD3-10 POA POA 4.0 9.0 2.5 M-PBSD4-9 POA POA 5.0 8.0 2.0 M-PBSD5-8 POA POA 5.0 11.0 3.0 M-PBSD5-11 POA POA 5.0 16.0 5.0 M-PBSD5-16 POA POA 6.0 15.0 5.0 M-PBSD6-15 POA POA 6.0 16.0 5.0 M-PBSD6-16 POA POA 6.35 12.7 3.18 M-PBSD1/4-1/2 POA POA Please note, these bearings may be subject to minimum order quantities. Please check with our sales office. Precision Bearings - Stainless Steel Balls Without Lubrication Precision bearings are available in a variety of sizes including the standard 6.25mm (¼”) size. They are available with either stainless steel balls or for more demanding UHV applications ceramic balls are used. As standard bearings are supplied with Dicronite™ dry lubricant coating. Non lubricated, bearings can be supplied to special order. Please contact our sales office for further details. ID OD A 6.35 12.7 2.18 OD Part Code M-RB Price £ Price € 27 €38 A ID All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.19 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.18 SECTION 8.3 MOTION ACCESSORIES SECTION 8.3 MOTION ACCESSORIES Rotary & Linear Motion Accessories LewVac rotary & linear motion accesories for 6.35mm (¼”) are an assortment of in-vacuum hardware components to assist the user when installing motion feedthroughs. Various types of drive shaft components are provided, including bellows couplings, universal joints, extension couplings, bearings, bearing mounts, ground shaft and collars. For custom solutions, please contact our sales office. Bellow Coupling Part Code Ø6.35 / 3.18 7.1 19.1 Radial Bearing Mount Part Code 7.9 19.1 31.8 M-RBM 25.4 Ø12.7 (½”) Ø3.6 x 2 Price £ Price € £39 €55 Manufactured from aluminium, these mounts are designed to hold bearings with 12.7mm (½”) OD x 3.17mm (⅛”) wide (see previous page). The bearing is held in place with 2 x C clips. Ø11.1 Ø12.7 (½”) 19.1 M-LB Price £ Price € £75 €105 Linear bearing for 6.35mm (¼”) shaft with UHV compatible dry lubricant. Ø15.2 Ø6.35 / 3.18 14.3/11.1 3.6/2.8 38.1 11.4 Linear Bearing Mount 23.4 17.4 19.1 25.4 31.8 Ø12.7 (½”) Ø3.6 x 4 M-LBM £48 €68 Manufactured from aluminium, these mounts are designed to hold bearings with 12.7mm (½”) OD x 19.1mm (¾”) long. The bearing is held in place with 2 x C clips. A/Ø A Part Code Price £ 7.6 4.7 12.715.9 Price € M-PGS-025-152 £9 €13 304.8/6.35 M-PGS-025-304 £12 €17 609.6/6.35 M-PGS-025-609 £21 €30 152.4/3.18 M-PGS-0125-152 £12 €17 Precision ground shaft, 6.35mm (¼”) & 3.18mm (⅛”) dia. Ø6.35 Ø6.35 (¼”) Part Code 23.0 M-FLEXC-025 Price £ Price € £63 €89 Price € £18 €26 M-SC-0125 £21 €30 Part Code Price £ Price € M-UJ-025 £126 €177 M-UJ-0125 £126 €177 Part Code Price £ Price € M-MBG-025 £102 €143 M-MBG-0125 £102 €143 Part Code Price £ Price € M-CS-025 £12 €17 M-CS-0125 £15 €21 Mitre & bevel gears to suit 6.35mm (¼”) & 3.18mm (⅛”) dia shafts. These allow output motion at 90° to input motion to be achieved. Has 2 x 6-32 set screws. (Call for dimensions for M-MBG-0125) Set Screw Collar Ø6.35 / 3.18 6.4 Flexible Coupling Ø19.0 Price £ M-SC-025 Mitre & Bevel Gear 17.4 152.4/6.35 Part Code Universal joint to suit 6.35mm (¼”) & 3.18mm (⅛”) dia shafts. Up to 30° angular displacement. Has 2 x 6-32 set screws. Ø12.7 Precision Ground Shaft Ø6.35 / 3.18 €194 Universal Joint 19.1 Price € £138 Sleeve coupling to suit 6.35mm (¼”) & 3.18mm (⅛”) dia shafts. Has 2 x 6-32 set screws. Ø12.7 / 7.9 Ø6.35 (¼”) Price £ €177 M-BELC-0125 Sleeve Coupling Ø6.35 / 3.18 Part Code Price € £126 Bellows coupling to suit 6.35mm (¼”) & 3.18mm (⅛”) dia shafts. Has 6-32 set screws. Max torque = 0.35Nm. Max angle = 5° Linear Bearing Part Code Price £ M-BELC-025 Ø12.7 / 7.9 Collar to suit 6.35mm (¼”) & 3.18mm (⅛”) dia shafts. Often used as an end stop. Has 1 x 6-32 set screw. Flexible coupling to suit 6.35mm (¼”) dia. shafts. Max torque = 0.35Nm. Max angle = 5° All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.21 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.20 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Wobblesticks Specifications: Wobblestick - CF flange Materials Rod & flanges St.St. Bellows AM350 St.St. Flange Angular Deflection Linear Travel DN16CF ±22° 12.7 DN40CF ±30° 25.4 Part Code Price £ Price € M-WS12-16CF £198 €278 M-WS25-40CF £185 €259 Price £ Price € Vacuum Range CF flanged atm to 1x10-11mbar KF flanged atm to 1x10-8mbar Temperature Range* CF flanged up to 250°C KF flanged up to 150°C Load Axial2.2kg Lateral Features: 2.2kg at 50mm extension * - Assembly rating must be reduced to that of lowest rated component. • 12.7mm or 25.4mm linear travel. • 44° or 60° angular motion. • UHV compatible construction. 69.8 min 82.5 max 22° 127.0 min 152.4 max DN16CF Linear Travel A B Part Code DN16KF ±22° 12.7 69.8 - 82.5 69.8 - 82.5 M-WS12-16KF £192 €269 DN40KF ±22° 12.7 82.5 - 95.3 57.2 - 69.8 M-WS12-40KF £207 €290 DN40KF ±30° 25.4 - - M-WS25-40KF £216 €303 50.8 DN40CF 69.8 min 82.5 max 76.2 min 101.6 max Ø3.2 69.8 min 38.1 82.5max DN16/40KF Angular Deflection Ø6.4 30° 38.1 22° Flange 76.2 min 101.6 max Ø3.2 69.8 min 82.5max Wobblestick - KF flange Ø6.4 30° 127.0 min 152.4 max 50.4 DN40KF All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.23 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.22 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Magnetically Coupled Wobblesticks Single Shaft Specifications: Single Shaft Wobblestick Materials All UHV compatible Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -196 to 150°C Linear force, single shaft Torque, single shaft 30N typical 0.5Nm typical Angular Deflection • • • • • • • Standard version ±20° Wide Angle -WA version ±28° Magnetically coupled. Rotatable shaft. Forks available. Standard or custom lengths available. UHV compatible construction. Choice of angular deflection. High linear force and torque rated. DN40CF 1 ±20° 100 DN40CF 1 ±20° 150 DN40CF 1 ±20° DN40CF 1 ±20° DN40CF 1 DN40CF 1 Price £ Price € M-WM40-100 POA POA M-WM40-150 POA POA 200 M-WM40-200 POA POA 250 M-WM40-250 POA POA ±20° 300 M-WM40-300 POA POA ±20° X/Y M-WM40-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA Part Code Price £ Price € External support for wobblestick - straddled bolt holes Part Code Single Shaft Wide Angle Wobblestick Flange Fig. Angular Deflection Linear Travel (X) / Shaft (Y) DN40CF 2 ±28° 100 M-WM40-WA-100 POA POA DN40CF 2 ±28° 150 M-WM40-WA-150 POA POA DN40CF 2 ±28° 200 M-WM40-WA-200 POA POA DN40CF 2 ±28° 250 M-WM40-WA-250 POA POA DN40CF 2 ±28° 300 M-WM40-WA-300 POA POA DN40CF 2 ±28° X/Y M-WM40-WA-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA Please note: External support for wobble stick must be ordered separately. Pincer Grips & Accessories Y In addition to the above range of wobblesticks, we also offer a wide range of standard pincer grips, forks, other accessories and spare parts to suit. Pincer grips are available in many designs, including drop-in replacements for Omicron style pincers. For further information and pricing, please contact our sales office. Y standard = 60 Y minimum = 42 13 Ø35 Shaft end detail 14.5 M4 M4 6 25 2.5 8 R2 2.5 ±20° X + 80.6 Linear Travel (X) / Shaft (Y) External support for wobblestick - in-lne bolt holes Linear travel, X X + 5.6 Angular Deflection External support for wobblestick - straddled bolt holes * - Assembly rating must be reduced to that of lowest rated component. Fig. 1 Fig. External support for wobblestick - in-line bolt holes Load Features: Flange Ø7 42 Fig. 2 Linear travel, X Y standard = 74 Y minimum = 56 Y 13 Shaft end detail Ø35 ±20° X + 16.6 X + 91.6 14.5 R2 39 56 8 6 Ø7 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.25 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.24 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Magnetically Coupled Wobblesticks Dual Shaft Specifications: Dual Shaft Wobblestick Materials All UHV compatible Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -196 to 150°C • • • • • • • Linear force, single shaft 30N typical Linear force, dual shaft 23N typical Torque, single shaft 0.5Nm typical Torque, dual shaft 0.4Nm typical Angular Deflection Magnetically coupled. Rotatable shafts. Pincer grip and forks available. Standard or custom lengths available. UHV compatible construction. Choice of angular deflection. High linear force and torque rated. Standard version ±20° Wide Angle -WA version ±28° Angular Deflection Linear Travel Price £ Price € DN40CF 1 ±20° 100 DN40CF 1 ±20° 150 M-WMG40-100 POA POA M-WMG40-150 POA POA DN40CF 1 ±20° DN40CF 1 ±20° 200 M-WMG40-200 POA POA 250 M-WMG40-250 POA DN40CF 1 POA ±20° 300 M-WMG40-300 POA DN40CF 1 POA ±20° X M-WMG40-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA Part Code Price £ Price € External support for wobblestick - straddled bolt holes Please note, that the pictured pincer grip is not included in the standard price shown Part Code Dual Shaft Wide Angle Wobblestick Flange Fig. Angular Deflection Linear Travel DN40CF 2 ±28° 100 M-WMG40-WA-100 POA POA DN40CF 2 ±28° 150 M-WMG40-WA-150 POA POA DN40CF 2 ±28° 200 M-WMG40-WA-200 POA POA DN40CF 2 ±28° 250 M-WMG40-WA-250 POA POA DN40CF 2 ±28° 300 M-WMG40-WA-300 POA POA DN40CF 2 ±28° X M-WMG40-WA-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA External support for wobblestick - straddled bolt holes External support for wobblestick - in-lne bolt holes Please note: External support for wobble stick must be ordered separately. Pincer Grips & Accessories * - Assembly rating must be reduced to that of lowest rated component. Fig. 1 ±20° In addition to the above range of wobblesticks, we also offer a wide range of standard pincer grips, forks, other accessories and spare parts to suit. Pincer grips are available in many designs, including drop-in replacements for Omicron style pincers. For further information and pricing, please contact our sales office. 2.8 13 Ø35 Linear travel, X Ø6.8 Ø7 h6 Y X + 115.6 Ø3 h6 Y standard / Minimum = 63 86 Fig. External support for wobblestick - in-lne bolt holes Load Features: Flange 4 3 Ø50 X + 50 25 7 17 3 Shown with external support Shaft end detail Fig. 2 Y standard / Minimum = 77 86 Y Linear travel, X 11 56 ±28° Ø35 X + 121.6 Shaft end detail 39 9 3 2.8 Ø3 h6 39 Ø6.8 Ø7 h6 Ø50 Ø20 4 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.27 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.26 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Magnetically Coupled Wobblesticks Dual Shaft, High Precision Actuator Specifications: Dual Shaft Wobblestick, High Precision Actuator Materials All UHV compatible Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -196 to 150°C Load Features: • • • • • • • Linear force, single shaft 30N typical Linear force, dual shaft 23N typical Torque, single shaft 0.5Nm typical Torque, dual shaft 0.4Nm typical Standard version ±20° Wide Angle -WA version ±28° Please note, that the pictured pincer grip is not included in the standard price shown X + 115.6 Y standard / Minimum = 63 Y 42 Ø35 5 Linear Travel DN40CF 1 ±20° 100 DN40CF 1 ±20° 150 DN40CF 1 ±20° DN40CF 1 ±20° DN40CF 1 DN40CF 1 Price £ Price € M-WMGHP40-100 POA POA M-WMGHP40-150 POA POA 200 M-WMGHP40-200 POA POA 250 M-WMGHP40-250 POA POA ±20° 300 M-WMGHP40-300 POA POA ±20° X/Y M-WMGHP40-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA External support for wobblestick - straddled bolt holes Part Code Dual Shaft Wide Angle Wobblestick, High Precision Actuator Flange Fig. Angular Deflection Linear Travel DN40CF 2 ±28° 100 DN40CF 2 ±28° 150 DN40CF 2 ±28° DN40CF 2 DN40CF 2 DN40CF 2 Price £ Price € M-WMGHP40-WA-100 POA POA M-WMGHP40-WA-150 POA POA 200 M-WMGHP40-WA-200 POA POA ±28° 250 M-WMGHP40-WA-250 POA POA ±28° 300 M-WMGHP40-WA-300 POA POA ±28° X/Y M-WMGHP40-WA-X-Y POA POA M-WM-TS POA POA M-WM-TSIL POA POA External support for wobblestick - in-lne bolt holes Part Code Please note: External support for wobble stick must be ordered separately. Pincer Grips & Accessories Fig. 1 Linear travel, X Angular Deflection External support for wobblestick - straddled bolt holes * - Assembly rating must be reduced to that of lowest rated component. 83 Fig. External support for wobblestick - in-lne bolt holes Angular Deflection Magnetically coupled. Rotatable shafts. Pincer grip and forks available. Standard or custom lengths available. UHV compatible construction. Choice of angular deflection. High linear force and torque rated. Flange 25 12 In addition to the above range of wobblesticks, we also offer a wide range of standard pincer grips, forks, other accessories and spare parts to suit. Pincer grips are available in many designs, including drop-in replacements for Omicron style pincers. For further information and pricing, please contact our sales office. 9 3 ±20° 4 Ø3 h6 13 2.8 Ø20 3 Ø7 Ø32 Shaft end detail Fig. 2 Y standard / Minimum = 77 X + 121.6 Y Linear travel, X 5 56 39 Shaft end detail Ø35 83 12 9 3 ±28° 4 Ø3 h6 2.8 3 Ø7 11 Ø20 Ø32 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.29 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.28 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Combined Linear & Rotary Motion Specifications: Single Shaft Transporter Materials All UHV compatible Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range * CF flanged -196 to 150°C Load Linear force, MD version 30N typical Linear force, MDG version 23N typical Linear force, GMD version 70N Linear force, RMD version 70N Fig. Tube OD Linear travel Price £ Price € 1 11 100 Part Code M-MD16-100 POA POA DN16CF 1 11 200 M-MD16-200 POA POA DN16CF 1 11 300 M-MD16-300 POA POA DN16CF 1 11 400 M-MD16-400 POA POA DN16CF 1 11 X M-MD16-X POA POA DN40CF 1 11 100 M-MD40-100 POA POA DN40CF 1 11 200 M-MD40-200 POA POA DN40CF 1 11 300 M-MD40-300 POA POA DN40CF 1 11 400 M-MD40-400 POA POA DN40CF 1 11 X M-MD40-X POA POA DN40CF 2 40 500 M-RM40-500-30 POA POA DN40CF 2 40 750 M-RM40-750-30 POA POA DN40CF 2 40 1000 M-RM40-1000-30 POA POA DN40CF 2 40 1250 M-RM40-1250-30 POA POA DN40CF 2 40 X M-GMD40-X-Y POA POA M-TSMD40-X POA POA M-TSMD40-X-RL POA POA Price £ Price € Features: Linear force, RMDG version Torque, MD version 0.5Nm typical • • • • • • • Torque, MDG version 0.4Nm typical Torque, GMD version 5Nm Torque, RMD version 5Nm Flange Fig. Tube OD Linear travel DN40CF 3 11 275 M-MDG40-275-OM POA POA Torque, RMDG version 5Nm DN40CF 3 11 325 M-MDG40-325-OM POA POA DN40CF 3 11 375 M-MDG40-375-OM POA POA DN40CF 3 11 425 M-MDG40-425-OM POA POA DN40CF 3 11 X M-MDG40-X-Y POA POA Magnetically coupled. Fixed or rotatable shafts. Pincer grip or forks available. Standard or custom lengths available. UHV compatible construction. High linear force and torque rated. Position locks. Retracted Shaft Length * - Assembly rating must be reduced to that of lowest rated component. Dual shaft 50mm 55 7 Adjustable stop ring 22 A 10 8 X +120mm X 60 12.7 Y 53 Ø60 Linear travel Fig 2 Ø40 10 30mm Fig 1 Ø11 Ø23.7 Ø26 8 g6 m4 M4 Detail A Single shaft 12 h6 8 2 x 70N Flange DN16CF Ø8 Section A-A A Support & rotary lock for M-MD40-XXX Dual Shaft Transporter Part Code DN40CF 3 11 X M-MDG40-X-Y-OM POA POA DN40CF 4 40 400 M-RMD40-400-50 POA POA DN40CF 4 40 500 M-RMD40-500-50 POA POA DN40CF 4 40 750 M-RMD40-750-50 POA POA DN40CF 4 40 1000 M-RMD40-1000-50 POA POA M-RMD40-X-Y POA POA M-RMDG40-400-50* POA POA M-RMDG40-X-Y* POA POA M-ZDRV-RMD(G)-X POA POA DN40CF 4 40 X DN40CF 5 40 400 DN40CF 5 40 X Linear drive for M-RMD(G)40 A Pincer Grips & Accessories 5 27 Support for M-MD40-XXX Linear travel + 84mm 91 Linear travel +114mm Linear travel - X In addition to the above range, we also offer a wide range of standard pincer grips, forks, other accessories and spare parts to suit. Pincer grips are available in many designs, including drop-in replacements for Omicron style pincers. For further information and pricing, please contact our sales office. Y 9 - 15 Ø7 Linear travel +173mm X Y >=40 Y-13 11 Ø40 Ø60 Ø40 Ø60 Fig 4 Y 67 Ø6.35 15 x 15 67 Ø6.35 15 x 15 Linear travel + 120mm Linear travel - X Ø3 Ø32 Fig 3 Fig 5 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk * - Both inner and outer shafts are independantly rotatable All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.31 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.30 SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT SECTION 8.4 SAMPLE MANIPULATION, TRANSFER AND TRANSPORT Fast Entry Load Locks Specifications: Fast Entry Load Lock Chamber Mounting Flange Materials BodySt.St. Seal Viton o-ring Vacuum Range -20 to 150°C M-KS40 POA POA DN63CF M-KS63 POA POA DN100CF M-KS-100 POA POA DN40CF M-KSTL40-63 POA POA DN63CF M-KSWM63-63 POA POA Mounting Flange Linear travel DN40CF 250 DN40CF DN40CF • Fast sample transfer from atmosphere to UHV. • Choice of mounting flange sizes. • O-ring sealed door. • Magnetically coupled linear / rotary transfer arm. • Vertical or horizontal mount. • Custom sizes available on request. * - Assembly rating must be reduced to that of lowest rated component. KS-63 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk Price € Fast Entry Load Lock Chamber With Manipulator Features: KS-40 Price £ DN40CF atm to 1x10-8mbar Temperature Range* Part Code Part Code Price £ Price € M-KS40-MD16-250 POA POA 300 M-KS40-MD16-300 POA POA 350 M-KS40-MD16-350 POA POA DN40CF 400 M-KS40-MD16-400 POA POA DN40CF 450 M-KS40-MD16-450 POA POA DN40CF X M-KS40-MD16-X POA POA DN63CF 250 M-KS63-MD16-250 POA POA DN63CF 300 M-KS63-MD16-300 POA POA DN63CF 350 M-KS63-MD16-350 POA POA DN63CF 400 M-KS63-MD16-400 POA POA DN63CF 450 M-KS63-MD16-450 POA POA DN63CF X M-KS63-MD16-X POA POA DN100CF 250 M-KS100-MD16-250 POA POA DN100CF 300 M-KS100-MD16-300 POA POA DN100CF 350 M-KS100-MD16-350 POA POA DN100CF 400 M-KS100-MD16-400 POA POA DN100CF 450 M-KS100-MD16-450 POA POA DN100CF X M-KS100-MD16-X POA POA KSC-100 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.33 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.32 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Compact & Mini Z Translators Specifications: With Rotatable Flanges Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar Flange Stroke Comp H DN16CF 25.4 62.5 131.1 M-CZ25R-16CF POA POA DN16CF 50.8 75.2 169.2 M-CZ50R-16CF POA POA Price £ Price € DN16CF 76.2 87.4 206.8 M-CZ76R-16CF POA POA DN16CF 101.6 100.1 244.9 M-CZ101R-16CF POA POA DN16CF 152.4 124.5 320.1 M-CZ152R-16CF POA POA Price £ Price € Mini Z - With Fixed Flanges Description Temperature Range* CF flanged Part Code -20 to 210°C Part Code Mini Z translator 25mm stroke 14mm bore DN16CF M-MZ25-16CF £521 €730 Mini Z translator 48mm stroke 14mm bore DN16CF M-MZ48-16CF £788 €1104 * - Assembly rating must be reduced to that of lowest rated component. (Photo shows special version with special micrometer in place of standard hand wheel). Features: (Details on facing page do not apply to the Mini Z translators). 45.7 15.7mm bore • UHV compatible construction with edge welded bellows. • Bakeable to 230°C. • 25mm or 48mm travel. • Tapped flanges. 99.1 29.0 - 54.0 35.3 - 83.5 34.0 52.0 0 10 20 30 40 50 Comp Stroke This range of DN16CF Z translators has cantilevered flange supports with wrap around flange brackets (see drawing). A total of six locking screws (three for each flange) hold the flanges within the brackets. The advantage of this design is that these screws can be loosened, even while the translator is installed, and the actuator portion of the translator can be repositioned radially around the flange. This allows positioning of the translator to clear other equipment. The guide rods and actuation screw are set back from the flange to give maximum access to the flange bolts. Despite their modest price, these will provide years of trouble-free service, especially if the simple maintenance is performed. Bearings are lubricated with MoS2 grease for low friction and long life. All parts are field replaceable. All translators are also available with long strokes, motor drives, linear encoders, tapped flanges and special height. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. 99.1 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.35 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.34 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Compact Z Translators Specifications: With Rotatable Flanges Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Flange Stroke Comp DN40CF 50.8 63.5 M-CZ50R-40CF Part Code Price £ POA Price € POA DN40CF 76.2 69.9 M-CZ76R-40CF POA POA DN40CF 101.6 76.2 M-CZ101R-40CF POA POA DN40CF 152.4 88.9 M-CZ152R-40CF POA POA DN40CF 203.2 101.6 M-CZ203R-40CF POA POA Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. This range of DN40CF Z translators has cantilevered flange supports with wraparound flange brackets (see drawing). A total of six locking screws (three for each flange) hold the flanges within the brackets. The advantage of this design is that these screws can be loosened, even while the translator is installed, and the actuator portion of the translator can be repositioned radially around the flange. This allows positioning of the translator to clear equipment. The guide rods and actuation screw are set back from the flange to give maximum access to the flange bolts. Despite their modest price, these will provide years of trouble-free service, especially if the simple maintenance is performed. The ball bearings are lubricated with MoS2 grease for low friction and long life. All parts are field replaceable. All translators are also available with long strokes, micrometer actuation, tapped flanges and special height. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. 95.3 38.3mm bore 104.9 47.7 Comp Stroke 47.8 152.6 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.37 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.36 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Compact Z Translators Specifications: With Fixed Flanges Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range * CF flanged Flange Stroke Comp Price £ Price € DN40CF 50.8 63.5 Part Code M-CZ50-40CF POA POA DN40CF 76.2 69.9 M-CZ76-40CF POA POA DN40CF 101.6 76.2 M-CZ101-40CF POA POA DN40CF 152.4 88.9 M-CZ152-40CF POA POA DN40CF 203.2 101.6 M-CZ203-40CF POA POA DN40CF 254.0 114.3 M-CZ254-40CF POA POA DN40CF 304.8 127.0 M-CZ304-40CF POA POA DN40CF 406.4 152.4 M-CZ406-40CF POA POA DN40CF 508.0 177.8 M-CZ508-40CF POA POA DN40CF 609.6 203.2 M-CZ609-40CF POA POA -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. This range of DN40CF Z translators has cantilever brackets (see drawing) bolted to the side of the flange. The advantage here is that the cantilever brackets leave 75% of the circumference of the flange unobstructed. This allows the translator to be mounted in very close quarters without interfering with other, nearby flanges. The bottom (or fixed) flange of the translator is available with an optional 12-hole pattern for further flexibility. Since the actuator cannot be repositioned relative to the bolt holes, the 12-hole feature allows the user more options in mounting orientation. Despite the modest price, these translators will provide years of trouble-free service, especially if the simple maintenance is performed. All Z translator lead screws use ball bearings. The lead screws are dry lubricated with bakedon molybdenum disulphide and the bearings are lubricated with molybdenum disulphide grease for low friction and long life. All parts are field replaceable, including the bellows. All translators are also available with long strokes, motor drives, linear encoders, tapped flanges and special heights. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. 70.0 69.9 143.0 38.8mm bore 35.0 Comp Stroke 46.0 178.0 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.39 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.38 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Compact Z Translators Specifications: With Fixed Flanges Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar Flange Stroke Comp Price £ Price € DN63CF 50.8 73.7 Part Code M-CZ50-63CF POA POA DN63CF 76.2 81.3 M-CZ76-63CF POA POA DN63CF 101.6 88.9 M-CZ101-63CF POA POA DN63CF 152.4 96.5 M-CZ152-63CF POA POA DN63CF 203.2 109.2 M-CZ203-63CF POA POA DN63CF 304.8 129.5 M-CZ304-63CF POA POA DN63CF 406.4 149.9 M-CZ406-63CF POA POA DN63CF 508.0 190.5 M-CZ508-63CF POA POA Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. 73.2 113.5 This range of DN63CF Z translators has cantilever brackets (see drawing) bolted to the side of the flange. The advantage here is that the cantilever brackets leave 75% of the circumference of the flange unobstructed. This allows the translator to mount in very close quarters without interfering with other, nearby flanges. The bottom (or fixed) flange of the translator is available with an optional 16-hole pattern for further flexibility. Since the actuator cannot be repositioned relative to the bolt holes, the 16-hole feature allows the user more options in mounting orientation. Despite the modest price, these translators will provide years of trouble-free service, especially if the simple maintenance is performed. All Z translator lead screws use ball bearings. The lead screws are dry lubricated with bakedon molybdenum disulphide and the bearings are lubricated with molybdenum disulphide grease for low friction and long life. All parts are field replaceable, including the bellows. All translators are also available with long strokes, motor drives, linear encoders, tapped flanges and special heights. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. 201.7 57.0 65.0 Comp Stroke 72.9mm bore 258.7 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.41 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.40 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Z Translators The lower flange can be fitted with support guides for long sample probes. This significantly reduces sag and vibrations in things like long, slim LN2 dewars, sample holders and intro rods. The support bearings are vented and allow clearance for thermocouple and power wires. Options include both stepper motors and DC motors. Both motor options include limit switches. The DC motor option includes a hand held forward/reverse switch and a variable speed control. These Z translators have been designed to allow motors to be easily added in the field, thereby avoiding time consuming and costly factory returns. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. These Z translators can be used either as a stand-alone Z axis translator or in combination with an XY platform to produce a long travel XYZ manipulator that is both rigid and cost effective. Despite their modest price, these Z translators will provide years of trouble-free service, especially if the simple maintenance is performed. These Z translators feature precision ground guide rods that are fully supported the entire length of travel. This feature is not found on many other brands. This provides even greater stability and rigidity, especially on long travel models. Z translators with strokes of up to 152cm (60”) are available, and can be mounted either horizontally or vertically. With DN63CF Base Flange & DN40CF Top Flange Stroke Comp A Price £ Price € 152.4 63.5 57.0 M-Z152-63/40CF POA POA 203.2 73.7 57.0 M-Z203-63/40CF POA POA 304.8 94.0 57.0 M-Z304-63/40CF POA POA 406.4 114.3 57.0 M-Z406-63/40CF POA POA 508.0 134.6 57.0 M-Z508-63/40CF POA POA 609.6 157.5 57.0 M-Z609-63/40CF POA POA 762.0 185.4 57.0 M-Z762-63/40CF POA POA 914.4 215.9 57.0 M-Z914-63/40CF POA POA With DN100CF Base Flange & DN40CF Top Flange Stroke Comp A Price £ Price € 152.4 63.5 76.0 M-Z152-100/40CF POA POA 203.2 73.7 76.0 M-Z203-100/40CF POA POA 304.8 94.0 76.0 M-Z304-100/40CF POA POA 406.4 114.3 76.0 M-Z406-100/40CF POA POA 508.0 134.6 76.0 M-Z508-100/40CF POA POA 609.6 157.5 76.0 M-Z609-100/40CF POA POA 762.0 185.4 76.0 M-Z762-100/40CF POA POA 914.4 215.9 76.0 M-Z914-100/40CF POA POA Specifications: Materials Bellow & flanges Part Code Part Code St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze 165.1 Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. 38.1mm bore With DN40CF Base & Top Flanges Comp A 152.4 63.5 35.0 203.2 73.7 35.0 304.8 94.0 406.4 Part Code Price £ Price € M-Z152-40/40CF POA POA M-Z203-40/40CF POA POA 35.0 M-Z304-40/40CF POA POA 114.3 35.0 M-Z406-40/40CF POA POA 508.0 134.6 35.0 M-Z508-40/40CF POA POA 609.6 157.5 35.0 M-Z609-40/40CF POA POA 762.0 185.4 35.0 M-Z762-40/40CF POA POA 914.4 215.9 35.0 M-Z914-40/40CF POA POA Comp Stroke Stroke 87.9 A All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 151.4 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.43 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.42 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Z Translators Specifications: With DN63CF Base Flange & DN63CF Top Flange Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged Comp A Price £ Price € 152.4 73.7 57.0 Part Code M-Z152-63/63CF POA POA 203.2 81.3 57.0 M-Z203-63/63CF POA POA 304.8 99.1 57.0 M-Z304-63/63CF POA POA 406.4 119.4 57.0 M-Z406-63/63CF POA POA 508.0 139.7 57.0 M-Z508-63/63CF POA POA 609.6 160.0 57.0 M-Z609-63/63CF POA POA 762.0 190.5 57.0 M-Z762-63/63CF POA POA 914.4 221.0 57.0 M-Z914-63/63CF POA POA With DN100CF Base Flange & DN63CF Top Flange -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. These Z translators can be used either as a stand-alone Z Axis translator or in combination with an XY platform to produce a long travel XYZ manipulator that is both rigid and cost effective. Despite their modest price, these Z translators will provide years of trouble-free service, especially if the simple maintenance is performed. These Z translators feature precision ground guide rods that are fully supported the entire length of travel. This feature is not found on many other brands. This provides even greater stability and rigidity, especially on long travel models. Z translators with strokes of up to 152cm (60”) are available, and can be mounted either horizontally or vertically. The lower flange can be fitted with support guides for long sample probes. This significantly reduces sag and vibrations in things like long, slim LN2 dewars, sample holders and intro rods. The support bearings are vented and allow clearance for thermocouple and power wires. Options include both stepper motors and DC motors. Both motor options include limit switches. The DC motor option includes a hand held forward/reverse switch and a variable speed control. These Z translators have been designed to allow motors to be easily added in the field, thereby avoiding time consuming and costly factory returns. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. Stroke Stroke Comp A Price £ Price € 152.4 73.7 76.0 Part Code M-Z152-100/63CF POA POA 203.2 81.3 76.0 M-Z203-100/63CF POA POA 304.8 99.1 76.0 M-Z304-100/63CF POA POA 406.4 119.4 76.0 M-Z406-100/63CF POA POA 508.0 139.7 76.0 M-Z508-100/63CF POA POA 609.6 160.0 76.0 M-Z609-100/63CF POA POA 762.0 190.5 76.0 M-Z762-100/63CF POA POA 914.4 221.0 76.0 M-Z914-100/63CF POA POA 165.1 87.4 Comp Stroke 72.9mm bore A All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 151.6 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.45 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.44 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Z Translators Specifications: With DN100CF Base Flange & DN100CF Top Flange Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged Comp A Price £ Price € 152.4 185.4 76.0 Part Code M-Z152-100/100CF POA POA 203.2 185.4 76.0 M-Z203-100/100CF POA POA 304.8 185.4 76.0 M-Z304-100/100CF POA POA 406.4 185.4 76.0 M-Z406-100/100CF POA POA 508.0 190.5 76.0 M-Z508-100/100CF POA POA 609.6 213.4 76.0 M-Z609-100/100CF POA POA 762.0 251.5 76.0 M-Z762-100/100CF POA POA 914.4 289.6 76.0 M-Z914-100/100CF POA POA With DN160CF Base Flange & DN100CF Top Flange -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. These Z translators can be used either as a stand-alone Z Axis translator or in combination with an XY platform to produce a long travel XYZ manipulator that is both rigid and cost effective. Despite their modest price, these Z translators will provide years of trouble-free service, especially if the simple maintenance is performed. These Z translators feature precision ground guide rods that are fully supported the entire length of travel. This feature is not found on many other brands. This provides even greater stability and rigidity, especially on long travel models. Z translators with strokes of up to 152cm (60”) are available, and can be mounted either horizontally or vertically. The lower flange can be fitted with support guides for long sample probes. This significantly reduces sag and vibrations in things like long, slim LN2 dewars, sample holders and intro rods. The support bearings are vented and allow clearance for thermocouple and power wires. Options include both stepper motors and DC motors. Both motor options include limit switches. The DC motor option includes a hand held forward/reverse switch and a variable speed control. These Z translators have been designed to allow motors to be easily added in the field, thereby avoiding time consuming and costly factory returns. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. Stroke Stroke Comp A Price £ Price € 152.4 185.4 101.6 M-Z152-160/100CF POA POA 203.2 185.4 101.6 M-Z203-160/100CF POA POA 304.8 185.4 101.6 M-Z304-160/100CF POA POA 406.4 185.4 101.6 M-Z406-160/100CF POA POA 508.0 190.5 101.6 M-Z508-160/100CF POA POA 609.6 213.4 101.6 M-Z609-160/100CF POA POA 762.0 251.5 101.6 M-Z762-160/100CF POA POA 914.4 289.6 101.6 M-Z914-160/100CF POA POA 254.0 Part Code 272.8 101.6mm bore Comp Stroke 114.3 A All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 190.5 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.47 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.46 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Heavy Duty Z Translators Specifications: With DN40CF Flanges Materials St.St. Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. Despite its modest price, these heavy duty Z translators will provide years of trouble-free service, especially if simple maintenance is performed. Due to the three jacking-screw pattern (see drawing), these Z translators provide the maximum rigidity of any translator on the market and is capable of holding axial loads in excess of 68 kilograms with no deflection problems. A total of six locking screws (three for each flange) hold the flanges within the brackets. The advantage of this design is that the screws can be loosened, even while the translator is installed, and the actuator portion of the translator can be repositioned radially around the flange. This feature allows repositioning of the mechanism to clear other equipment. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. Price £ Price € 63.5 Part Code M-HDZ50-40CF POA POA 1 76.2 69.9 M-HDZ76-40CF POA POA 1 101.6 76.2 M-HDZ101-40CF POA POA 1 152.4 88.9 M-HDZ152-40CF POA POA 1 203.2 101.6 M-HDZ203-40CF POA POA Fig. Stroke Comp Part Code Price £ Price € 2 50.8 73.7 M-HDZ50-63CF POA POA 2 76.2 81.3 M-HDZ76-63CF POA POA 2 101.6 86.4 M-HDZ101-63CF POA POA 2 152.4 96.5 M-HDZ152-63CF POA POA 2 203.2 109.2 M-HDZ203-63CF POA POA With DN63CF Flanges Temperature Range* CF flanged Comp 50.8 Fig. 1. Fig. 2. 110.0 70.4 44.7 38.1mm bore 66.2 63.5 Comp Stroke 72.9mm bore All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 98.3 Stroke Mounting brackets Stroke 1 Comp Bellow & flanges Fig. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.49 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.48 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Heavy Duty Z Translators Specifications: With DN100CF Flanges Materials Bellow & flanges St.St. Mounting brackets Anodised Al Lead screw St.St. Bushing Bearing bronze Vacuum Range CF flanged atm to 1x10-11mbar -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. Despite its modest price, these heavy duty Z translators will provide years of trouble-free service, especially if the simple maintenance is performed. These Z translators use double ball bearings on the jacking screws. The screws and bearings are lubricated with MoS2 for low friction and long life. All parts are field replaceable. The traveling flange is supported by three jacking screws and aligned by three guide rods (see drawing). All translators are also available with long strokes, motor drives, linear encoders, tapped flanges and special heights. These Z translators need only minimal maintenance. The linear bearings are bronze, and the guide rods need only be kept lightly lubricated and free from dirt, dust and debris. The jacking screws and bearings do, however, need periodic lubrication. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. Stroke Comp Price £ Price € 1 50.8 86.4 Part Code M-HDZ50-100CF POA POA 1 76.2 90.2 M-HDZ76-100CF POA POA 1 101.6 94.0 M-HDZ101-100CF POA POA 1 152.4 101.6 M-HDZ152-100CF POA POA 1 203.2 109.2 M-HDZ203-100CF POA POA 1 254.0 116.8 M-HDZ254-100CF POA POA Fig. Stroke Comp Part Code Price £ Price € 2 50.8 82.6 M-HDZ50-160CF POA POA 2 76.2 88.9 M-HDZ76-160CF POA POA 2 101.6 95.3 M-HDZ101-160CF POA POA 2 152.4 108.0 M-HDZ152-160CF POA POA 2 203.2 120.7 M-HDZ203-160CF POA POA 2 254.0 133.4 M-HDZ254-160CF POA POA 2 304.8 146.1 M-HDZ304-160CF POA POA Fig. Stroke Comp Part Code Price £ Price € 3 50.8 91.4 M-HDZ50-200CF POA POA 3 76.2 95.5 M-HDZ76-200CF POA POA 3 101.6 99.8 M-HDZ101-200CF POA POA 3 152.4 108.2 M-HDZ152-200CF POA POA 3 203.2 116.6 M-HDZ203-200CF POA POA 3 254.0 125.0 M-HDZ254-200CF POA POA 3 304.8 133.4 M-HDZ304-200CF POA POA With DN160CF Flanges Temperature Range* CF flanged Fig. With DN200CF Flanges Fig. 1. Fig. 2. Fig. 3 131.6 354.3 137.4 199.8mm bore 101.6mm bore 232.9 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk Comp Comp Comp Stroke Stroke 374.9 Stroke 149.4mm bore 275.9 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.51 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.50 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision X-Y Manipulator Stages available. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. With DN40CF Flanges X-Y Travel Clear ID A B C H ±12.7 38.0 202.7 129.5 267.5 114.3 Part Code M-XY12-38-40CF Price £ Price € POA POA H distance shown in the table is based on the stage having tapped flanges top & bottom. Clearance flanges available if required, please call sales office for further details. Specifications: Materials Bellow & flanges St.St. Mounting brackets Anodised Al With DN63CF Flanges BearingsSt.St. Resolution With small micrometers (standard) >10µm With large micrometers Our range of X-Y stages combine extremely high rigidity, a large working bore and affordable cost. They are available in both ± 25.4mm (± 1 inch) and ± 12.7mm (± 1/2 inch) travel, circular pattern, with both manual and stepper motorized versions. In fact, conversion from micrometers to stepper motors can be done in 15 minutes at the user’s site. Both sizes have features not found on translators available elsewhere, such as tilt adjustment on the top flange as standard. One distinct advantage of these stages is the cost savings when long Z axis strokes are required. Since only the bellows in the XY portion needs to be larger than the probe, the user can extend the Z axis stroke using a smaller diameter (less costly) bellows that just clears the probe running through it. Simply select the model from the tables that best suits your needs. For horizontal mounting, i.e., with the flange faces vertical, dual constant force counterbalance springs are available that compensate for gravitational loads. If required, this feature can be added in the field, after the user accurately determines the weight of the devices to be mounted. To make your selection, add the total travel required in either the X or Y axis to the maximum diameter of the device that will pass through the stage. This sum determines the minimum bellows inside diameter (clear ID). Next, select the bottom flange that best mates to your chamber or other equipment. While the most common size is DN100CF, either tapped or non-tapped flange sizes of DN63CF, DN100CF, DN160CF and larger are X-Y Travel Clear ID A B C H ±12.7 72.0 226.8 182.6 316.2 117.4 ±25.4 72.0 297.4 208.0 401.4 142.7 Part Code Price £ Price € M-XY12-72-63CF POA POA M-XY25-72-63CF POA POA H distance shown in the table is based on the stage having tapped flanges top & bottom. Clearance flanges available if required, please call sales office for further details. >2.5µm Repeatability With small micrometers (standard) >5µm With large micrometers >1.25µm Vacuum Range CF flanged A atm to 1x10-11mbar Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. C Options: • DN40CF versions also available. • Clearance hole flanges available on both top & bottom flanges, (Height, H increases). • Large micrometers. • Stepper motor actuation. • Horizontal mount kit. • Additional axis. Clear ID H B All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.53 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.52 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision X-Y Manipulator Stages available. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. With DN100CF Flanges X-Y Travel Specifications: Materials Bellow & flanges St.St. Mounting brackets Anodised Al B C H Part Code Price £ Price € ±12.7 72.0 253.5 242.3 374.7 120.7 M-XY12-72-100CF POA POA ±25.4 72.0 253.5 242.3 374.7 146.1 M-XY25-72-100CF POA POA ±12.7 100.3 253.5 242.3 374.7 127.0 M-XY12-101-100CF POA POA ±25.4 100.3 253.5 242.3 374.7 155.4 M-XY25-101-100CF POA POA With DN160CF Flanges Resolution With small micrometers (standard) >10µm Our range of X-Y stages combine extremely high rigidity, a large working bore and affordable cost. They are available in both ± 25.4mm (± 1 inch) and ± 12.7mm (± 1/2 inch) travel, circular pattern, with both manual and stepper motorized versions. In fact, conversion from micrometers to stepper motors can be done in 15 minutes at the user’s site. Both sizes have features not found on translators available elsewhere, such as tilt adjustment on the top flange as standard. One distinct advantage of these stages is the cost savings when long Z axis strokes are required. Since only the bellows in the XY portion needs to be larger than the probe, the user can extend the Z axis stroke using a smaller diameter (less costly) bellows that just clears the probe running through it. Simply select the model from the tables that best suits your needs. For horizontal mounting, i.e., with the flange faces vertical, dual constant force counterbalance springs are available that compensate for gravitational loads. If required, this feature can be added in the field, after the user accurately determines the weight of the devices to be mounted. To make your selection, add the total travel required in either the X or Y axis to the maximum diameter of the device that will pass through the stage. This sum determines the minimum bellows inside diameter (clear ID). Next, select the bottom flange that best mates to your chamber or other equipment. While the most common size is DN100CF, either tapped or non-tapped flange sizes of DN63CF, DN100CF, DN160CF and larger are A H distance shown in the table is based on the stage having tapped flanges top & bottom. Clearance flanges available if required, please call sales office for further details. BearingsSt.St. With large micrometers Clear ID >2.5µm X-Y Travel Clear ID A B C H ±12.7 149.1 330.2 292.1 476.3 165.1 ±25.4 149.1 330.2 292.1 476.3 TBA Part Code Price £ Price € M-XY12-150-160CF POA POA M-XY25-150-160CF POA POA H distance shown in the table is based on the stage having tapped flanges top & bottom. Clearance flanges available if required, please call sales office for further details. Repeatability With small micrometers (standard) >5µm With large micrometers >1.25µm Vacuum Range CF flanged A atm to 1x10-11mbar Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. Options: C • DN40CF versions also available. • Clearance hole flanges available on both top & bottom flanges, (Height, H increases). • Large micrometers. • Stepper motor actuation. • Horizontal mount kit. • Additional axis. Clear ID H B All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.55 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.54 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision X-Y-Z Manipulator Stages Specifications: With DN100CF Base Flange, DN40CF Top Flange Clear ID Stroke St.St. ±12.7 38.0 50.8 Bellow & flanges ±12.7 38.0 101.6 Mounting brackets Anodised Al ±12.7 38.0 152.4 ±12.7 38.0 203.2 ±12.7 38.0 254.0 ±12.7 38.0 304.8 BearingsSt.St. Resolution X & Y X & Y with small micrometers (standard) >10µm X & Y with large micrometers Z Comp Call sales office for details of compressed heights between flanges. X-Y Travel Materials Price £ Price € M-XYZ-12S-50-100/40CF Part Code POA POA M-XYZ-12S-101-100/40CF POA POA M-XYZ-12S-152-100/40CF POA POA M-XYZ-12S-203-100/40CF POA POA M-XYZ-12S-254-100/40CF POA POA M-XYZ-12S-304-100/40CF POA POA Above X-Y travel measured in square pattern. >2.5µm 205.5 >25µm Repeatability These manipulators can be in-the-field converted to stepper motor actuation in 15 minutes. All models are pre-threaded for limit switches. In-the-field conversion to tilting top flange is also possible. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. X & Y with large micrometers >1.25µm Z >12.5µm 133.4 Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* CF flanged -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. 78.0 • Clearance holes in top flange, tapped holes in bottom flange. • Alternative base flange sizes, DN40CF, DN63CF, DN160CF & DN200CF. • Additional DN16CF ports on base flange. • Large micrometers. • Stepper motor actuation. Please contact our sales office for further details of the above options. Stroke Options: Comp This range of precision XYZ manipulators is in our opinion, the best value for money manipulator on the market today. In terms of features, quality, possible configurations and cost, they set the standard. Standard features and benefits include; • Adjustable, crossed roller bearings for extra rigidity, • Bellows ID of 35.3mm (1.39”) giving ±12.7mm (½”) movement in a circular pattern or 48.0mm (1.89”) giving ±12.7mm (½”) in a square pattern. • Compact, rugged design with full Z axis frame provides extra rigidity to allow strokes to 300mm (12”). No flimsy, unsupported guide rods! • Tilting top flange; 2° tilt angle. X & Y with small micrometers (standard) >5µm 133.6 Note : Photo shows model with large micrometers, tilting top flange & DN100CF base flange with 5 off DN16CF ports All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.57 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.56 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision X-Y-Z Manipulator Stages Specifications: With DN63CF Flanges Stroke Price £ Price € ±12.7 101.6 M-XYZ-12-101-63CF POA POA ±12.7 152.4 M-XYZ-12-152-63CF POA POA ±12.7 203.2 M-XYZ-12-203-63CF POA POA ±12.7 254.0 M-XYZ-12-254-63CF POA POA ±12.7 304.8 M-XYZ-12-304-63CF POA POA ±12.7 406.4 M-XYZ-12-406-63CF POA POA X & Y with small micrometers (standard) >12.5µm ±12.7 508.0 M-XYZ-12-508-63CF POA POA ±12.7 609.6 M-XYZ-12-609-63CF POA POA X & Y with large micrometers ±25.4 101.6 M-XYZ-25-101-63CF POA POA ±25.4 152.4 M-XYZ-25-152-63CF POA POA ±25.4 203.2 M-XYZ-25-203-63CF POA POA Repeatability ±25.4 254.0 M-XYZ-25-254-63CF POA POA X & Y with small micrometers (standard) >5µm ±25.4 304.8 M-XYZ-25-304-63CF POA POA ±25.4 406.4 M-XYZ-25-406-63CF POA POA ±25.4 508.0 M-XYZ-25-508-63CF POA POA ±25.4 609.6 M-XYZ-25-609-63CF POA POA Bellow & flanges St.St. Mounting brackets Anodised Al BearingsSt.St. Resolution X & Y Z X & Y with large micrometers >1.25µm Z >12.5µm Above X-Y travel measured in circular pattern. Vacuum Range CF flanged atm to 1x10-11mbar Temperature Range* -20 to 210°C 208.0 CF flanged * - Assembly rating must be reduced to that of lowest rated component. Options: • Clearance holes in top flange, tapped holes in bottom flange. • Alternative base flange sizes, DN100CF, DN160CF & DN200CF. • Large micrometers. • Stepper motor actuation. 72.9mm bore 116.3 Please contact our sales office for further details of the above options. Stroke These manipulators can be in-the-field converted to stepper motor actuation in 15 minutes. All models are pre-threaded for limit switches. In-the-field conversion to tilting top flange is also possible. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. >25µm Part Code Comp This range of precision XYZ manipulators is in our opinion, the best value for money manipulator on the market today. In terms of features, quality, possible configurations and cost, they set the standard. Standard features and benefits include: • Adjustable, crossed roller bearings for extra rigidity. • Bellows ID of 72.9mm (2.87”) giving ±12.7mm (½”) or ±25.4mm (1”) movement in a circular pattern. • Compact, rugged design with full Z axis frame provides extra rigidity to allow strokes to 914mm (36”). No flimsy, unsupported guide rods! • Tilting top flange; 2° tilt angle. >2.5µm Comp Call sales office for details of compressed heights between flanges. X-Y Travel Materials 179.8 244.6 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.59 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.58 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision X-Y-Z Manipulator Stages Specifications: With DN100CF Flanges Stroke Price £ Price € St.St. ±12.7 101.6 M-XYZ-12-101-100CF POA POA ±12.7 152.4 M-XYZ-12-152-100CF POA POA Anodised Al ±12.7 203.2 M-XYZ-12-203-100CF POA POA ±12.7 254.0 M-XYZ-12-254-100CF POA POA ±12.7 304.8 M-XYZ-12-304-100CF POA POA ±12.7 406.4 M-XYZ-12-406-100CF POA POA X & Y with small micrometers (standard) >10µm ±12.7 508.0 M-XYZ-12-508-100CF POA POA ±12.7 609.6 M-XYZ-12-609-100CF POA POA X & Y with large micrometers ±25.4 101.6 M-XYZ-25-101-100CF POA POA ±25.4 152.4 M-XYZ-25-152-100CF POA POA ±25.4 203.2 M-XYZ-25-203-100CF POA POA Repeatability ±25.4 254.0 M-XYZ-25-254-100CF POA POA X & Y with small micrometers (standard) >5µm ±25.4 304.8 M-XYZ-25-304-100CF POA POA ±25.4 406.4 M-XYZ-25-406-100CF POA POA ±25.4 508.0 M-XYZ-25-508-100CF POA POA ±25.4 609.6 M-XYZ-25-609-100CF POA POA ±25.4 762.0 M-XYZ-25-762-100CF POA POA ±25.4 914.4 M-XYZ-25-914-100CF POA POA Bellow & flanges Mounting brackets BearingsSt.St. Resolution X & Y Z >25µm X & Y with large micrometers >1.25µm Z >12.5µm Vacuum Range CF flanged Above X-Y travel measured in circular pattern. atm to 1x10-11mbar Temperature Range* 250.2 * - Assembly rating must be reduced to that of lowest rated component. Options: • Clearance holes in top flange, tapped holes in bottom flange. • Alternative base flange sizes, DN160CF & DN200CF. • Large micrometers. • Stepper motor actuation. 241.3 -20 to 210°C 324.4 248.4 CF flanged Part Code Please contact our sales office for further details of the above options. Stroke 138.2 Comp These larger precision X-Y-Z manipulators provide unmatched performance at an exceptional price. The rugged construction is designed to withstand the heaviest loads from both atmosphere as well as from scientific instruments. • Bellows I.D. 4.0” (101 mm) (circular pattern). • Compact, rugged design with full Z axis frame provides extra rigidity to allow strokes in excess of 914mm (36”). • Adjustable, crossed roller bearings for extra rigidity. • XY travel ±12.7mm (0.5”) or ±25.4mm (1.0”) circular pattern. • Z travel 101.6mm - 914mm (4” -36”). • Field conversion to stepper motors in 15 minutes.Top flange may be either tapped or non-tapped to suit your equipment. • Top flange tilt of ± 2° for alignment. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. >2.5µm Comp Call sales office for details of compressed heights between flanges. X-Y Travel Materials 201.7 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 72.6 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.61 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.60 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Two Stage Differentially Pumped Rotary Platforms Features: Two Stage Differentially Pumped Rotary Platforms • 360° continuous rotation. • Includes fine adjust drive and 0.1° vernier scale. • Extra large bore for maximum clearance. • Exclusive bearing seal reduces costly maintenance and prolongs life. • Standard, full depth threads need no special fasteners. • Optional integral half nipple saves time, money & space. Fig. Flange ID 1 DN40CF 38.8 2 DN63CF 72.9 3 DN100CF 102.8 4 DN160CF 153.6 5 DN200CF 204.4 Fig. 2. Part Code Price £ Price € 68kg M-RP-40CF POA POA 122kg M-RP-63CF POA POA 204kg M-RP-100CF POA POA 270kg M-RP-160CF POA POA 545kg M-RP-200CF POA POA Max Axial Load Fig. 3. Specifications: Materials 97.5 FlangesSt.St. The excellent performance of our rotary platform coupled with a simple, low maintenance design gives maximum value. The fine adjust worm drive has bearings at both ends, thereby eliminating deflection and inaccuracies. Worm gear backlash is reduced to <0.05 degrees. The bolt holes on both flanges are tapped full depth for use with standard length flange hardware. This means no need to shorten standard fasteners. Fluorocarbon seals are double-differentially pumped to provide base pressures in the 1011 Torr range and will withstand bakeouts up to 210 degrees C. An integral half-nipple option, for mounting to an existing tapped flange, saves space, hardware, time and money. Stepper motor drives are also available. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. Mounting brackets 45° Anodised Al SealsElastomer Worm & gear 131.3 St.St & bearing bronze Vacuum Range CF flanged Ø 152.4 atm to 1x10-11Torr 106.4 Temperature Range* CF flanged 142.5 Ø 215.9 30° -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. 48.3 Fig. 1. 63.5 Fig. 4. Fig. 5. Ø 325.1 Ø 266.7 36° 59.4 30° 193.8 166.6 60° 88.6 157.2 Ø 114.3 196.9 69.9 Between faces 50.3 66.5 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.63 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.62 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Precision Tilt Port Aligners Features: • • • • • • • Precision Tilt Port Aligners Bellows included. ±10° tilt in both axes. Tilt position lock. Precision micrometer adjustment. Extra large bore for maximum clearance. Self lubricating bearings. Short length. Specifications: Fig. Flange ID Price £ Price € 1 DN40CF 38.1 Part Code M-TPA-40CF POA POA 2 DN63CF 73.4 M-TPA-63CF POA POA 3 DN100CF 102.8 M-TPA-100CF POA POA 4 DN160CF 153.6 M-TPA-160CF POA POA 5 DN200CF 204.4 M-TPA-200CF POA POA Fig. 3. Fig. 2. Materials Flanges & bellows St.St. Mounting brackets Anodised Al Often a probe or other device mounted on a chamber flange is not precisely aligned with a specified point inside the chamber. This can be due to the mass on the end bending the device and/or inaccuracies of chamber port alignments. Using a precision tilt port aligner mounted between the device and the chamber port, this problem can be easily and accurately overcome. Our range of precision tilt port aligners are the finest 2-axis tilt stages available. From the self lubricating pivot bearings to the rugged construction, everything speaks of quality. These aligners have the shortest overall height of any similar gimbal on the market. The clear inside diameter is the largest possible to clear obstructions and tilt angle is greater. Motorized and extra heavy duty versions are also available. Tilt port aligners are offered in 5 standard sizes, ranging from DN40CF to DN200CF. Custom sizes are also available. All versions are fully bakeable to 210°C. Tilt port aligners with DN63CF and larger flanges use welded bellows. This further minimizes the overall height and provides maximum clear ID, without increasing the cost. All of the tilt port aligners have a total angular movement of 20° (±10°) in both axes. Standard specifications are shown here, special versions can be made to suit your individual requirements. Please contact our sales office for further information. CF flanged atm to 1x10-11Torr Temperature Range* CF flanged 203.2 165.1 Vacuum Range 73.2mm Bore 97.3mm Bore 165.1 -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. 203.2 90° ±10° Both axes 90° ±10° Both axes 104.1 Fig. 1. Fig. 4. 101.6 Fig. 5. 285.8 114.3 311.2 38.1mm Bore 254.0 114.3 199.9mm Bore 149.4mm Bore 311.2 90° ±10° Both axes 90° ±10° Both axes 81.3 120.7 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 90° ±10° Both axes 139.7 All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.65 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.64 SECTION 8.5 X-Y-Z TRANSLATORS SECTION 8.5 X-Y-Z TRANSLATORS Port Aligners Multi-Port Adapters & Support Tubes Specifications: Specifications: Materials Materials Flanges & bellows St.St. St.St. Clamping brackets Anodised Al Vacuum Range Vacuum Range CF flanged CF flanged atm to 1x10-11Torr Temperature Range* Temperature Range* CF flanged atm to 1x10-11Torr CF flanged * - Assembly rating must be reduced to that of lowest rated component. -20 to 210°C * - Assembly rating must be reduced to that of lowest rated component. Sometimes a port on the vacuum chamber just doesn’t quite point where it should. The MPA’ port aligner solves this with two UHV flanges connected by a short section of welded bellows and a sturdy clamping mechanism. The bellows allows the flanges to tilt ± 1 degrees, total. This makes for easy alignment of long devices like magnetic introduction and sample transfer rods. An arc of 2 degrees subtends a chordal distance of more than 25mm (1”) at a distance of 750mm (30”), giving lots of adjustment range. Port Aligners Flange A Bore OD Part Code Price £ Price € DN40CF 44.5 38.1 108.0 M-PA-40CF POA POA DN63CF 66.8 72.8 146.1 M-PA-63CF POA POA -20 to 210°C Multi-port adaptors are useful for adding power, thermocouple, liquid nitrogen and other feedthroughs to existing (usually larger) flanges. These adaptors can also be devised to provide outboard support for things like rotary and / or linear motion feedthroughs so the motion can be delivered where it is actually needed. The “standard” support tube is 31.8mm (1.25”) OD with pumpout holes, slots for wires and LN2 lines and a removable adaptor with ball bearing (usually 9.5mm (0.375”) ID). Many different configurations are available, including different size flanges, different numbers of flanges and radial spacing of the smaller flanges. The most common size uses DN40CF flanges on the top and bottom with four off DN16CF flanges around the body. Zerolength adaptor flanges can be used to mate the multi-port adapters to other flanges. 90° (Optional 72° or 135°) 37.5° 101.9 18.0 67.3 Multiport Adapters & Support Tubes Description Multiport adapter DN40CF top & bottom, 4 x DN16CF @ 90° spacing Part Code M-MPA-40CF Price £ Price € POA POA Alternative flange configurations and lengths are available, please contact sales office for further details. Support tubes are also available in many different configurations of flange size, tube diameter and length etc. A schematic diagram below shows the general appearance of the support tube. Please contact our sales office to discuss your specific requirements for support tube. Flange size as required Pump out / access openings as required Optional bearing mount OD as required A ±1° Bore OD Length as required All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.67 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.66 SECTION 8.6 STEPPER MOTORS AND CONTROLLERS SECTION 8.6 STEPPER MOTORS AND CONTROLLERS UHV In-vacuum Stepper Motors Features: Speed vs torque characteristics • 1.8° step angle • UHV compatible materials, suitable for use below 1 x 10-10 mbar. • Bakeable to 200°C. • Embedded K type thermocouple • Operating temperature -65°C to 175°C.* • Continuous in-vacuum operation with M-SMD2 controller. • Long life bearings with very low particulate generation. • Custom / Radiation hard versions available. • Shaft modifications available. The performance shown on these graphs was obtained using an M-SMD210 drive operating with standard settings for step division. M-SMD210 is a switch-mode, bipolar, current-regulating drive with a nominal source of 67volts, optimised for use with vacuum motors. At low speed where step division is active the RSS (root sum of squares) of phase current is set to the nominal current. Over most of the speed range the drive operates in wave mode with nominal set current in only one energised phase. Different drives will produce different speed / torque curves. Drives capable of producing a total phase current of more than 1A RSS may damage the insulation. Drives with significantly lower source voltages may result in poor high speed performance. Use of the embedded thermocouple is essential for motor protection. M-D35.1 150 * - Assembly rating must be reduced to that of lowest rated component. Torque (mNm) 1.0A Fourth Generation Hybrid UHV Stepper Motors Holding torqu mNm Detent torque mNm Rotor inertia gcm2 Max. Axial force kgf Max. Radial Force (1) kgf Mass g Current per phase A Phase resistance @ 20°C Ω Phase inductance mH M-D35.1 70 8 10 9 15 190 1.0 4.7 3.8 M-D42.1 180 8 35 9 15 350 1.0 5.3 6.6 M-D42.2 360 14 68 9 15 470 1.0 6.8 10.5 M-D42.3 450 20 102 9 15 610 1.0 8.5 19.5 M-D57.1 800 30 300 20 60 700 1.0 10.5 27.0 Operating temperature -65 to +175°C Bakeout temperature 200°C Step angle1.8° Step angle tolerance 5% Lead length1.5m M-D42.1 1000 10000 500 450 200 1.0A 400 1.0A Torque (mNm) 350 150 0.8A 0.6A 100 0.4A 300 0.8A 0.6A 250 200 0.4A 150 50 100 50 0 10 100 1000 0 10000 10 100 Step Frequency (Hz) 1000 M-SMD210 Drive, nominal source of 67 Volts. M-D42.3 M-D57.0 1.0A 0 8A 0.8A Torque (mNm) 0.6A 250 200 0.4A 1.0A 800 750 0.8A 600 0.6A 0 6A 550 500 450 400 350 0.4A 300 250 200 150 150 100 100 50 50 0 900 850 700 650 350 300 10000 Step Frequency (Hz) M-SMD210 Drive, nominal source of 67 Volts. 400 10 100 1000 Step Frequency (Hz) M-SMD210 Drive, nominal source of 67 Volts. Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 100 M-D42.2 250 450 All dimensions are nominal in millimetres unless otherwise specified 10 M-SMD210 Drive, nominal source of 67 Volts. 500 - Refer to sales office for details 0.4A Step Frequency (Hz) Torque (mNm) (1) 0 Torque (mNm) Technical Data 0.8A 0.6A 50 AML stepper motors are specifically designed for use in UHV environments making them ideally suited for low speed precision in-vacuum manipulation without the use of particle generating motion feedthroughs. The considerable reduction in mechanical complexity, absence of metal to metal sliding surfaces and low outgassing characteristics make these motors especially suitable for sensitive handling applications.The model D motors are two phase hybrid stepper motors, available in a range of standard sizes and torque ratings. Standard motors provide 200 full steps per revolution and are suitable for use between -65°C to +175°C. Extended low temperature range (-196°C) versions, radiation hard versions (1 x 107 Gy), shaft modifications and hybrid bearings are all available options. All motors are designed, cleaned and hand assembled to UHV standards in an ISO Class 7 cleanroom. Model 100 10000 0 10 100 1000 10000 Step Frequency (Hz) M-SMD210 Drive, nominal source of 67 Volts. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.69 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.68 SECTION 8.6 STEPPER MOTORS AND CONTROLLERS SECTION 8.6 STEPPER MOTORS AND CONTROLLERS UHV In-vacuum Stepper Motors Miniature Stepper Motors Fig. Description Price £ Price € 1 UHV mini stepper motor 70mNm Part Code M-D35.1 £600 €840 2 UHV mini stepper motor 180mNm M-D42.1 £600 €840 2 UHV mini stepper motor 360mNm M-D42.2 £700 €980 2 UHV mini stepper motor 450mNm M-D42.3 POA POA 3 UHV mini stepper motor 800mNm M-D57.1 £950 €1330 Bearings Standard motors are fitted with open stainless steel bearings lubricated with NyeTorr® 6300 UHV grease. Option ‘H’ motors have hybrid bearings with silicon nitride ceramic balls, dry lubricated with molybdenum disulfide. Options 4 X Ø3.2 pumping ports on 26.0 PCD both ends Fig. 1. 1.5m lead length Leads terminated with 1.5mm crimp sockets H - Hybrid ceramic bearings R - Radiation hardened to 1 x 107 Gy X - Shaft modifi cation. Please provide a sketch of your requirement C - Cryogenic. Extended operating temperature range. -196°C to +175°C M3 x 6.5 Please call our sales office to discuss youir requirement for motor options. 35 26 Ø 22.0 21.9 Ø 31 35 1.35m lead length 2.0 20 8 X Ø3.2 pumping ports on 31.0 PCD both ends Fig. 2. 5.00 4.98 27±1 Leads terminated with 1.5mm crimp sockets M3 x 8.5 22.0 Ø 21.9 42 31 5.00 Ø 4.98 31 42 47 56 M-D42.2 49 M-D42.3 61 Leads terminated with 1.5mm crimp sockets 5.4 Ø 35 L±1 Fig. 3. 56 47 Length, L 2.0 23 1.35m lead length Motor M-D42.1 38.13 38.07 Ø 6.35 6.34 20 1.6 55±1 8 X Ø3.3 pumping ports on 44.0 PCD both ends All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.71 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.70 SECTION 8.6 STEPPER MOTORS AND CONTROLLERS SECTION 8.6 STEPPER MOTORS AND CONTROLLERS Stepper Motor Controller, Feedthroughs and Cables • 3 user inputs for interaction with program execution, in addition to two “End of travel” inputs for each motor. • 3 user outputs for switching under program control. • Simple control language has many powerful commands which allow control of all aspects of motion or position. Conditional operation, loops and jumps are possible. • 1U high full-width, steel-cased instrument for easy rack-mounting. • Operates from 100 to 240V, 50/60 Hz supply. Stepper Motor Controller Description Part Code Price £ Price € Dual sequential UHV stepper motor driver M-SMD210 £950 €1330 M-SMD210JOY £68 €96 Two button joystick for M-SMD210 Stepper Motor Feedthroughs and Cables Description Part Code Price £ Price € Electrical 18 way feedthrough on DN40CF M-MLF18F £213 €299 Air side bakeable connector 18 way M-MLF18AC £136 €191 Lead non bakeable 18 way for 3 motors / SMD2 3 metres M-MLF18NBL £215 €301 In vacuum bakeable connector 18 way female M-MLF18VCF £60 €84 In vacuum bakeable connector 18 way male M-MLF18VCM £60 €84 Features: • Drives 2 UHV stepper motors sequentially. • Advanced low-power drive techniques for minimum motor temperature rise and outgassing and maximum operating time. • Phase currents can be set from 0.1 to 1A in increments of 0.1A. • Holding torque can be controlled independently of dynamic torque under program control, to reduce power. • Full, half, ÷4, ÷8 step drive modes with automatic transition at user selectable speeds. (Stops on full step positions only. Micro-stepping used for control of resonance and smoother step transition.) • Thermocouple amplifiers (type K) for motor temperature indication, protection and control of motor bakeout. • RS232C interface for host computer control. Drive programs can be developed and run from the computer console (Remote Program Control) or downloaded for stand-alone operation (Internal Program Control). • Motors may be operated manually with the front panel ‘STEP’ switches or with a joystick. Single-step or multiple-step operation with smooth acceleration to the selected speed. All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk All dimensions are nominal in millimetres unless otherwise specified Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk 8.73 MOTION AND MANIPULATION MOTION AND MANIPULATION 8.72 VACUUM ACCESSORIES Email : [email protected] - Tel : +44 (0)1444 233372 - Fax : +44 (0)1444 233392 - Website : www.lewvac.co.uk