Meeting Guide
Transcription
Meeting Guide
The Parenteral Drug Association presents: 2016 1 PDA Europe st Annual Meeting T H E F U T U R E I N I N J EC TA B L E S MEETING GUIDE Roundtables | Conference | Exhibition | Education Program 27 June - 1 July 2016 Estrel Hotel Berlin Berlin | Germany #pdaeuannual Platinum Sponsor Gold Sponsor Silver Sponsor Media Partner WELCOME FROM THE CHAIR Dear Friends, Colleagues, Collaborators and Peers, Welcome to Berlin and PDA Europe’s first Annual Meeting The Future in Injectables! This meeting was carefully developed to provide you with a first-hand opportunity to stay current and anticipate future advances in modern sterile manufacturing and quality oversight. The Scientific Program Planning Committee has worked hard to offer you a very unique program with new and exciting topics specifically aimed at reflecting innovative approaches and cutting edge technologies. Renowned industry leaders and international regulators will share their experience with you in daily plenary sessions and a series of parallel tracks. The opening plenary session will focus on strategies developed by partakers in healthcare to strive in the context of globalization and rapid scientific innovation. Concurrent sessions are designed to address many of the current challenges our industry and regulators faces. They will feature over thirty presentations with practical examples and case studies, and offer the perfect blend of industry updates, educational topics, technical advances and trends in regulatory oversight. We will dive deeply into continuous manufacturing, flexible facilities, modern analytical technologies, automation and robotics, blow-fill-seal technology, big data processing and ‘industry 4.0’, serialization and product tracking implementation, data integrity, innovative injection devices, and – last but not least – the related regulatory aspects. The conference will conclude with an outlook to the future of our industry, covering facilities, manufacturing and therapies of the future in a global context. Opportunities to interact with speakers, industry peers, regulators, exhibitors and PDA leadership will be plenty. They include extended networking breaks, interactive roundtable discussions with PDA chapters from Europe and Japan and a very special European networking reception on the evening of June 28th. As an extended offer, on June 30th and July 1st PDA Europe will be hosting several in-depth training courses that are designed to complement topics presented at the conference. PDA Europe’s first Annual Meeting The Future of Injectables shows once again PDA’s commitment to bringing manufacturing technology advances to the forefront and facilitating discussions between industry, suppliers and regulators. You will leave the conference richer, both in terms of knowledge and relationships, which will benefit your career and organization. On behalf of the program planning committee and PDA staff, wish us all a week filled with fruitful discussion and continuous learning through professional interaction and exchange of ideas! Welcome to Berlin! Ursula Busse, PhD MBA, Novartis Group Quality Conference Chairwoman 2 #pdaeuannual Table of Contents Activities at a Glance 4 Roundtable Discussions 6 Conference 8 Networking Event 11 Poster Session 15 Floor Plan 17 Exhibitor Abstracts 18 PDA Education Program 25 Test Methods for Pre-filled Systems 26 Cleaning and Disinfection 28 How to Find the Right GMP for APIs 30 Root Cause Investigation for CAPA 32 Development and Manufacturing of Pre-filled Syringes 34 Information PDA Social Media Guide 38 39 #pdaeuannual 3 ACTIVITIES AT A GLANCE Monday, 27 June 8:00 - 17:00 Exhibition Set-up 13:30 - 15:30 16:00 - 18:00 Room 30241 Room 30241 Roundtable Discussion Business Opportunities India 8:00 - 18:00 Registration Hours Roundtable Discussion Business Opportunities Iran 17:00 - 18:00 18:00 - 20:00 Room Paris Biergarten - Terrace by the river Spree Chapter Council Meeting (by invitation only) Welcome Reception “Willkommen” to Berlin Tuesday, 28 June 8:00 - 18:00 9:00 - 18:30 Registration Hours Conference Day 1 3 Tracks A, B, C Rooms A, B, C 14:00 - 16:00 19:00 - 22:30 EU Exhibition Committee Meeting (by invitation only) PDA Europe Networking Event "Summer in Berlin" Pier 13 Restaurant & Bar, Tempelhofer Damm 227, 12099 Berlin Room 30241 Meeting Point for Bus Shuttle: Hotel Estrel - PDA Registration Desk Wednesday, 29 June 8:00 - 17:00 9:00 - 17:30 Registration Hours Conference Day 2 3 Tracks A, B, C Rooms A, B, C 7:00 - 8:00 8:00 - 9:00 8:00 - 9:00 8:00 - 9:00 Room Paris Room A Room B Room C Orientation Breakfast (by invitation only) Morning Roundtables PDA Chapters Italy, France, UK Morning Roundtables PDA Chapters Ireland, Israel, Japan Interest Group Meeting TechTransfer Thursday, 30 June 7:30 - 12:00 9:00 - 17:00 Registration Hours Education & Training Test Methods for Pre-filled Syringe Systems One-Day Training Course Room Lyon 9:00 - 17:30 9:00 - 18:00 9:00 - 17:45 Room 30212 Room 30241 Room Paris How to Find the Right GMP for APIs One-Day Training Course Root Cause Investigation Training Course, Day 1 9:00 - 18:00 Cleaning and Disinfection One-Day Training Course Room 30210 Development and Manufacturing of Pre-filled Syringes Workshop, Day 1 Friday, 1 July 8:00 - 12:00 Registration Hours Education & Training 4 #pdaeuannual 9:00 - 16:30 8:30 - 16:45 Root Cause Investigation Training Course, Day 2 Development and Manufacturing of Pre-filled Syringes Workshop, Day 2 Room 30241 Room Paris 13:00 - 14:00 Open House PDA Europe Office Visit Am Borsigturm 60 13507 Berlin (by invitation only) SCIENTIFIC PROGRAM PL ANNING COMMITTEE 1 2 3 4 1 Ursula Busse, Conference Chair, Novartis 2 Jette Christensen, Novo Nordisk 3 Véronique Davoust, Pfizer 5 6 7 8 4 Derek Duncan, LIGHTHOUSE 5 Gabriele Gori, GSK Vaccines 6 Eric Meier, Novartis 7 Stephan Rönninger, Amgen 9 10 11 12 8 Mihaela Simianu, Consultant 9 Ryan Smith, SightMachine 10 Jochen Strube, Clausthal University of Technology 11 Sylvia Becker, PDA Europe 12 Georg Roessling, PDA Europe Your end-to-end partner for Industrial Performance and Compliance in LIFE SCIENCES Competences Quality & Regulatory Compliance Process Engineering Smart Manufacturing Life Science Digitalisation Innovative Medical Solution Development altran.de #pdaeuannual 5 ROUNDTABLE DISCUSSIONS Business Opportunities India Monday, 27 June Moderator: Georg Roessling, PDA Europe Room 30341 Business Opportunities India 13:30 Indo-German Economic Relations: Missed Opportunities Sushil Khanna, University Calcutta, Visiting Professor in Leipzig Business Opportunities India Joerg Strassburger, Go East, Advisors for Emerging Markets Yvonne Metzger, Bundesverband mittelständische Wirtschaft - The German Association for Small and Medium-sized Businesses Q&A, Discussion with Exhibitors and Conference Participants 15:30 End of Business Opportunities India Business Opportunities Iran Moderator: Georg Roessling, PDA Europe Room 30341 Business Opportunities Iran 16:00 Please join the roundtable discussion on the current situation of the pharmaceutical industry in Iran. Topics of discussion will be: • Regulatory Environment of the Iranian Pharmaceutical Industry • Modernisation Needs of the Pharmaceutical Industry Akbar Abdollahiasl, General Director of Pharmaceutical Affairs, Ministry of Health, Iranian FDA Zohre Bazaz, Inspector, Iranian FDA Q&A, Discussion with Exhibitors and Conference Participants 18:00 6 #pdaeuannual End of Business Opportunities Iran ROUNDTABLE DISCUSSIONS Speaker Biographies Business Opportunities India Yvonne Julia Metzger, CEO, markets and more Yvonne Julia Metzger, M.A., is founder and CEO of markets and more, General Manager BVMW India and official representative of BVMW e.V. (Bundesverband für mittelständische Wirtschaft) in the metropolitan region Hamburg. As CEO of markets and more, she works for several companies as Sales Manager, CRM and Marketing Manager, speaker and trainer. markets and more is specialized in developing and implementing marketing strategies and finding sales partners for companies in Germany, Europe and India with focus on biotech, medical and pharma industry. Yvonne Julia Metzger has more than ten years of international experience in marketing, sales and event management. She has built up and guided the department for sales and marketing at one of the leading laser fiber manufacturers in Germany. Prior to that, she worked as project manager at the German-Dutch Chamber of Commerce in The Hague and in a market research company. Joerg Strassburger, CEO, Go East Advisors Dr. Joerg Strassburger is the Founder and CEO of Go East Advisors. With offices in Germany and India, the company is supporting European chemical companies in their business development in Asia with a strong focus on the Indian market. Besides strategy development and strategy implementation to achieve stronger business growth in India, he and his partner identified India as an attractive sourcing market for chemical intermediates. Purchasing services range from spot purchasing of mineral fillers to the establishment of contract manufacturing agreements for pharmaceutical intermediates. Go East Advisors’ business portfolio also includes identifying the right partners to establish long-term partnerships, JV’s or Acquisitions between Indian and European chemical companies. Before founding Go East Advisors, Dr. Strassburger was the Country Representative and Managing Director of LANXESS India Private Limited from 2005 to 2014. He was responsible for the operations and development of LANXESS' business units in India. Before this assignment, Dr. Strassburger was head of Corporate Development at LANXESS AG, and was actively involved in developing LANXESS' global strategy. Business Opportunities Iran Akbar Abdollahiasl, General Director of Pharmaceutical Affairs, Ministry of Health, Iran Dr. Abdollahiasl is General Director of Pharmaceutical Affairs in Iran's Ministry of Health and assistant professor in Tehran University of Medical Sciences. He is a pharmacist and PhD of Pharmacoeconomics and Pharmaceutical Administration. While working in the pharmaceutical fields, he’s had the responsibility of management of medicinal supply chain, medical and pharmaceutical data analysis, pricing of pharmaceutical products and planning of NRA systems as well as the Head of Statistic and Planning Office in Iran Food & Drug administration. He has directed more than 20 research projects trying to find a system dynamics model for national drug policy and on subjects such as Iran medicine’s prices, availability, affordability and price components (in corporation with HAI), essential medicines and pharmaceutical policies unit, pharmaceutical education in Iran and cost of different illnesses in Iran. He’s participated in some courses like Health Sector Reform course offered by American University of Beirut (2003-2004), Pricing and Reimbursement course offered by Vienna School of Clinical Researches (2005) and some MIS and data mining courses. He is one of the key opinion leaders of pharmaceutical fields in Iran. #pdaeuannual 7 CONFERENCE AGENDA The Future in Injectables Digital Version Tuesday, 28 June 9:00 Welcome: Opening Remarks, Introduction & PDA Awards Georg Roessling, PDA Europe Ursula Busse, Novartis, Conference Chair Moderator: Ursula Busse, Novartis Opening Plenary 9:15 The Quality Journey: From Good to Great Martin van Trieste, Amgen 9:45 A Question of Trust – Hard Won, Easily Lost John Johnson, NSF Health Sciences 10:15 Overcoming the Divide of Excellence & Quality Thomas Friedli, University of St. Gallen 10:45 Coffee Break, Poster Session & Exhibition 11:15 Regulatory Considerations for Continuous Manufacturing: EU Perspective Jean-Louis Robert, European Medicines Agency, Chair of the CHMP/CVMP Quality Working Party 11:45 The International Role of PIC and PIC/S in Harmonizing Inspections Paul Hargreaves, MHRA, PIC/S 12:15 Q&A, Discussion 12:45 Lunch Break, Poster Session & Exhibition 13:40 Transition to Parallel Tracks PARALLEL TRACKS Rooms Session 1 8 #pdaeuannual A B C TRACK A TRACK B TRACK C Continuous Manufacturing & Flexible Facilities Testing Lifecycle Management and Innovation: Are they Mutually Exclusive? CONFERENCE AGENDA Moderators: Mihaela Simianu, Consultant Session 1 13:45 Jette Christensen, Novo Nordisk Continuous Manufacturing & Flexible Facilities Testing Ursula Busse, Novartis Lifecycle Management and Innovation: Are they Mutually Exclusive? Concepts and Solutions for Continuous Manufacturing Attribute Focus to Achieve the Quality Target Product Profile (QTPP) Challenges of Pharma Industry with Lifecycle Approach Eric Meier, Novartis Rohini Deshpande, Amgen Anders Vinther, Sanofi Pasteur Process Development and Engineering Challenges for Future Manufacturing of Biologics Post Approval Lifecycle Management of Analytical Control Systems From QbD to Lifecycle Management: Regulatory Perspective of Guidelines that should Encourage Innovation - Opportunities and Challenges Jochen Strube, Clausthal University Emma Ramnarine, Genentech / Roche Jean-Louis Robert, European Medicines Agency, Chair of the CHMP/CVMP Quality Working Party Traceability in Continuous Manufacturing All-in-One Solution for Parenteral Containers CCI Testing and Headspace Gas Verification Recent Initiatives put Forward by the WHO to Facilitate Post-Approval Change Management for Vaccines Jochen Thies, Glatt Group Andrea Simonetti, Bonfiglioli Engineering DianLiang Lei, World Health Organization 15:15 Q&A, Discussion Q&A, Discussion Q&A, Discussion 15:45 Coffee Break, Poster Session & Exhibition 14:15 14:45 PARALLEL TRACKS Rooms Session 2 A B C TRACK A TRACK B TRACK C Automation & Robotics Testing Blow-Fill-Seal Moderators: Masahiro Akimoto, Otsuka Pharm. Factory Jette Christensen, Novo Nordisk Stephan Rönninger, Amgen Georg Roessling, PDA Europe 16:15 Nanoparticle Technology in Pharmaceutical Applications Testing of Final Product during Scale Up: Lessons Learned Pre-filled Syringes made by Blow-Fill-Seal Sanshiro Nagare, Nara Machinery Derek Duncan, LIGHTHOUSE Rajeev Kabbur, Brevetti Angela #pdaeuannual 9 CONFERENCE AGENDA Session 2 Testing Blow-Fill-Seal Moderators: Masahiro Akimoto, Otsuka Pharm. Factory Jette Christensen, Novo Nordisk Stephan Rönninger, Amgen Georg Roessling, PDA Europe 16:45 17:15 17:45 10 Automation & Robotics A New Generation Packaging Line for Filled Product in Carton with Integrated Dividers CCIT Technology on BFS Containers: From the High Speed Testing Prospective, the Testing Reliability and the Validation Approach Basic Principles and Regulatory Requirements for BFS Technology including Qualifications and Validation Aspects Hiroaki Mizuno, Omori Machinery Jaime Cobo, Wilco Christoph Bohn, Holopack Packaging Technology Overview of the Low Voltage Electron Beam Sterilization System and its Benefits In-Line Automated Visual Particle Inspection of BFS Containers for Injectable Drug Products Specific Aspects for Manufacturing and Autoclaving of BFS Products Koji Kawasaki, AirEX Heino Prinz, rommelag Martin Haerer, Holopack Packaging Technology Moderator: Masahiro Akimoto, Otsuka Pharm. Factory Moderator: Gabriele Gori, GSK Vaccines Experience with Filling of Biological Products with Cool BFS Technology Roundtable Discussion Business Opportunities Japan Roundtable Discussion Final Product Control: CCIT & Visual Inspection– Do we need it? What will Annex 1 bring? Session Speakers Session Speakers 18:30 End of Day 1 19:00 Joint Departure & Networking Event @ Pier13 #pdaeuannual Otto Schubert, Maropack HE AR TH T: D P AC A N L IA A B EC P D SP S T R FI E Shuttle Bus leaving at 19:00h Shuttle Bus returning to the Estrel Hotel 22:30h Dress Code: Casual Summer Look Please confirm your attendance at the PDA Registration Desk. If you have any dietary requirements, please let us know. Pier 13 | Tempelhofer Damm 227 | Tempelhofer Hafen | 12099 Berlin . Meeting Point: Hotel Estrel - PDA Registration Desk NG Networking Event YI LA Summer in Berlin The Parenteral Drug Association presents: CONFERENCE AGENDA Wednesday, 29 June 7:30 Welcome Coffee MORNING ROUND TABLES 8:00 MEET THE PDA CHAPTERS PDA has 24 Chapters around the world with local programs and resources to help you stay informed, interact with your peers, and facilitate exchange with the pharmaceutical and biopharmaceutical industry. Meet six of these chapters in this morning session and get to know the chapter presidents and industry peers in your region! ROOM A ITALY / SWITZERLAND FRANCE ROOM B UK IRELAND ISRAEL JAPAN INTEREST GROUP MEETING, TECH TRANSFER (TT IG) 8:00 Room C • • • Scope and Activities Technical Report #65 TT IG current picture - Membership, Geographic distribution, Expertise onboard • • Goals for 2016 & Next steps Q&A, Discussion IG Leader: Mirko Gabriele, Patheon PARALLEL TRACKS Rooms Session 3 B C TRACK A TRACK B TRACK C Big Data Processing / Industry 4.0 Regulatory Track Technical Track Moderators: Georg Roessling, PDA Europe Jette Christensen, Novo Nordisk Mihaela Simianu, Consultant 9:10 Industry 4.0 - Readiness for Pharmaceutical Companies What an Inspector Needs to Know About Assessment Serialization Requirements in Europe Andreas Traube, IPA Fraunhofer Institute Kevin O’Donnell, Health Products Regulatory Authority, Ireland (HPRA) Véronique Davoust, Pfizer Industry 4.0: How to Identify and Use Key Enabling Technologies – Demonstration by Case Studies Challenges in Pharmaceutical Industry-SME Perspective Serialization and Product Tracking Implementation in a Global Environment Francisco Jose Herrador Jorro, Altran Andreas Sachse, CPL SACHSE Michael Ritter, Novartis 9:40 12 A #pdaeuannual CONFERENCE AGENDA Session 3 10:10 Big Data Processing / Industry 4.0 Regulatory Track Technical Track Manufacturing & Big Data: Approaches for Pharma Import of Pharmaceutical Products: Track and Trace Annex 21, OECD Guideline Implementation in Iran Toni Manzano & Pep Gubau, BigFinite Stephan Rönninger, Amgen Akbar Abdollahiasl, IFDA 10:40 Q&A, Discussion Q&A, Discussion Q&A, Discussion 10:55 Coffee Break, Poster Session & Exhibition 11:25 Transition to Parallel Tracks PARALLEL TRACKS A B C TRACK A TRACK B TRACK C Modern Analytical Techniques Data Integrity Drug Administration Rooms Session 4 Moderators: Derek Duncan, LIGHTHOUSE Stephan Rönninger, Amgen Eric Meier, Novartis 11:30 Predictive Modelling and Real-time Analytics Applied to Fill and Finish Operations DI – A Criminal Act? Overview, Clarification, Definition Innovative Drug Delivery Cenk Undey, Amgen Anil Sawant, Merck & Co. Ian Thompson, Ypsomed Delivery Systems Digital Transformation for Biotechnology: A Big Data Approach to Manufacturing Analytics Data Integrity for Computer Systems – A Bumpy Road to Compliance Smart Medication–Where Electronics meet Drug Delivery Ryan Smith, SightMachine Wolfgang Schumacher, Roche Markus Bauss, SHL Connect Automated Media Fill Inspection Data Integrity – A Holistic Approach Best Practice in Glass Handling During Device Development and Commercialization David Brueckner, Roche Madlene Dole, Novartis Thomas Schoenknecht, SHL Medical 13:00 Q&A, Discussion Q&A, Discussion Q&A, Discussion 13:15 Lunch Break, Poster Session & Exhibition 12:00 12:30 #pdaeuannual 13 CONFERENCE AGENDA Session 5 : Closing Plenary - Future Developments Moderator: Ursula Busse, Novartis 14:15 Past & Future of Injectable Dosage Forms for Biologics – Quo vadis, Parenteralia? Hanns-Christian Mahler, LONZA 14:45 Needs and Possibilities of New Manufacturing and Facility Design Maik Jornitz, G-Con Manufacturing 15:15 Requirements and Opportunities for the “Parenteral Facility of the Future” Morten Munk, NNE Pharmaplan 15:45 Coffee Break, Poster Session & Exhibition 16:15 Challenges for Medical Treatment in Future 16:45 Panel Discussion: The Future of Injectables Samvel Azatyan, World Health Organization In this panel discussion, we want to focus on the future of manufacturing, application of injectables and regulatory aspects. Some of the questions to be discussed are: • How innovative is the pharmaceutical industry? • What are hurdles for innovation and what can contributions from technology and regulatory bodies be? • How will new application concepts help patients? • Will the future see one global dossier and one harmonized inspection system? • What can ICH, WHO and PIC / S contribute? Participants: Samvel Azatyan, World Health Organization Paul Hargreaves, MHRA and Chair of PIC / S Steven Lynn, Novartis (and former FDA) Hanns-Christian Mahler, Lonza Martin van Trieste, Amgen 17:30 14 #pdaeuannual Closing Remarks, End of Conference & Farewell Coffee POSTER SESSION During all coffee and lunch breaks, you have the opportunity to visit the Poster Session located in the Exhibition Area. Poster presenters will be happy to welcome you and answer your questions. BiopuremaxPre-Treatment Water System Data Integrity Challenge: The Infrastructure Technology Lifebelt A Scientific Approach to Maintaining your Stainless Steel Surfaces Shlomo Sackstein, Biopuremax Danilo Maruccia, PQE Paul Lopolito, STERIS Corporation Cleaning Validation Concerns for Continuous Manufacturing Enzymatic dissolution method for poorly soluble Component Selection Strategies for PFS: Ball Milling Preparation of Sustained Release Suspension for Intramuscular Administration Elizabeth Rivera, STERIS Corporation API in injectables depot administration Risk Mitigation, Performance and Larger Injection Volume Driving Innovative Solutions Róbert Lehocky, University of Chemistry and Technology, Prague Christa Jansen-Otten, West Pharmaceutical Services Daniel Pěček, Zentiva #pdaeuannual 15 Global Pharmaceutical Solutions Sensitive biopharmaceuticals? We take the challenge • Drug delivery solutions & technologies for injection and infusion • Expert platforms in pharmaceuticals, polymers, coatings, precision and miniaturization technologies • Uncompromised Quality and Regulatory Affairs support • Committed to improved drug delivery and patient comfort 16 #pdaeuannual www.terumo-gps.com 1 PDA Lounge 2 5 C1 6 4 3 28 31 29 32 7 27 26 25 PDA Registration Exhibitor Lounge Entrance Nara Machinery 1 Saint-Gobain 2 Veltek Associates 3 Groninger 4 Steris 5 PDA Registration Toxikon 6 Buffet / Coffee Station Iwata Label 7 Exhibition Stand Novatek 8 C: Chapter Stand Azbil Telstar 9 LIGHTHOUSE Instruments 11 Gateway Analytical 12 rap.ID 13 Altran 14 Bonfiglioli Engineering 17 Merck 19 Afton Scientific 20 NSF Pharma Biotech 21 Terumo 22 Wilco 23 PTI Inspection Systems 25 PQE 26 Watson-Marlow 27 OMORI Machinery 28 21 OMPI 29 biopuremax 31 20 Malvern Instruments 32 rommelag 37 Silver Sponsor 9 Poster Session C2 C3 10 23 22 37 14 B C4 A 13 PDA Country Chapter 17 C6 19 C Poster Session Booth 10 Platinum Sponsor Gold Sponsor 12 ESTREL HOTEL BERLIN West Pharmaceutical Services 8 11 FLOOR PLAN C5 Booth Italy Chapter C1 France Chapter C5 United Kingdom Chapter C3 Ireland Chapter C4 Israel Chapter C2 Japan Chapter C6 #pdaeuannual 17 EXHIBITOR ABSTRACTS Afton Scientific 2020 Avon Court Charlottesville 22902, VA United States Tel: +1 434 97 93 73 7 Fax: +1 434 97 93 73 8 [email protected] www.aftonscientific.com Afton Scientific cGMP Processing of Sterile Products Afton is a cGMP sterile processor of pre-packaged empty sterile vials, stoppers and seals (Ready-to-Fill) to companies worldwide for immediate use in cGMP aseptic filling operations. These components are used not only for small clinical fills, but also for approved marketed injectable drugs. Afton is inspected by both the US FDA and MHRA. Aftonís customers include small biotechs, multinational pharmaceutical companies and major research institutions. Afton ships worldwide. Afton also provides cGMP contract sterile filling services of investigative new drugs, biologics and commercial injectable pharmaceuticals. Altran Deutschland S.A.S. & Co. KG Frankfurter Ring 81 80807 - Munich Germany P: +49 89 930 800 F: +49 89 930 139 [email protected] www.altran.com With a network of 2,000 dedicated consultants in more than 15 countries, Altran delivers the highest level of expertise to over 200 customers to develop innovative medical solutions, improve their operational performance and compliance and accelerate their digital transformation. Ageing population, chronic/lifestyle diseases, emerging market expansion, treatment and technology advances, together with important efforts to optimize healthcare spending, outcomes and delivery are megatrends influencing companies operating in the Life Sciences industry. With over 30 years of experience in Life Sciences, Altran provides adapted strategic, operational and technological innovative services and solutions to support companies in all stages of the medical-product life cycle and help them address cost and regulatory pressures, growing needs for modern technologies integration across the whole value chain and a shift to outcome-based business models. Azbil Telstar United Kingdom Unit 4, Shaw Cross Business Park Horace Waller VC Parade Dewsbury West Yorkshire WF12 7RF United Kingdom T: 44 1924 455339 0 www.telstar.eu Engineering, construction, consulting and validation services and design, manufacture and sales of integrated process equipment solutions with in-house sterilization, freeze-drying, containment, barrier systems, production of PW, WFI, clean steam, clean air technologies and automated systems for Life and Health Sciences; integrating knowledge and technologies to provide optimal solutions with a high added value to our customers for the pharmaceutical, biotechnology and veterinary industries and research centers. Biopuremax HaSadnaot 4 st 46728 - Herzliya Israel P: +972 9 9716111 F: +972 9 9716112 [email protected] www.biopuremax.com The Biopuremax is a new type of pretreatment water system for RO with no organic resins for softening, no carbon and no SBS for chlorine destruction. The system based on electrical scale precipitation and UV destruction of chlorine. All the system is hot water sanitized (full SS construction) It has no backwash, no regeneration and no chemical dosing. The system is revolutionary in the fact that it has no moving parts, no regenerations, no chemicals, no contamination and no waste stream. The system is reliable as it is simple, no tuning or adjustments are needed after the design and installation. 2016 PDA Europe Pharmaceutical Freeze Drying Technology 27-28 September 2016 Strasbourg | France 18 #pdaeuannual EXHIBITOR ABSTRACTS Bonfiglioli Engineering S.r.l. Via Rondona, 33 44049 Vigarano Pieve (Ferrara) Italy Tel: +39 0532 71 56 31 Fax: +39 0532 71 56 25 [email protected] www.bonfiglioliengineering.com groninger & co. gmbh Hofaeckerstrasse 9 74564 - Crailsheim Germany P: +49 7951 495 0 F: +49 7951 495 3138 [email protected] www.groninger.de Bonfiglioli Engineering, leader in manufacture of inspection equipments, has developed an advanced expertise in Container Closure Integrity Testing, Visual Inspection and Headspace Gas Analysis context, addressing both quality and safety of all container systems, for Laboratory and Inline container integrity testing for laboratories as well as in-line container integrity testing. After over 40 years of planning and manufacturing innovation, BE prides itself on a perfect combination of production stability, testing efficiency and maintenance simplicity. The machines, custom-made to customers specifications with top quality standards and proven technologies, are built to be used in all production conditions and designed to be easily managed through intuitive interface boards and fast format changes. BE’s innovative machines are cost, time and space-effective. They guarantee high quality, safe products to the end-user while protecting manufacturers from financial loss due to recalls, lawsuits and potential adverse publicity. Filling and packaging machines for the pharmaceutical, consumer healthcare and cosmetic industry. groninger is a successful, experienced and dynamic company with around 1000 employees worldwide, focused on developing and manufacturing specialized machines for accurate filling and secure closing of liquid pharmaceutical products, especially in pre-sterilized syringes, vials and bottles. Working close with the customer, groninger develops and realizes the optimal solution for the customers' requirements! The groninger machine program ranges from: fully automated syringe processing lines with tray loading / unloading, washing, filling, gassing, piston rod insertion, checking, labeling as well as label control ñ speeds up to 60.000/h; liquid filling lines for vials and bottles including washing station, sterilization tunnel, filling, stoppering, labeling, label control as well as capping ñ speeds up to 48.000/h; eye drop filling and closing lines with the latest technology and speeds up to 24.000/h; highly flexible filling and closing lines for consumer healthcare, diagnostics and other non-aseptic liquid products in plastic and glass containers; isolator compatible filling machines; peripheral equipment for filling and closing lines, including container and component sorting and feeding equipment and robotic sorting and feeding solutions. Gateway Analytical 5316 William Flynn Highway 15044 - Gibsonia United States P: +1 724 443 1900 F: +1 866 658-1445 [email protected] www.gatewayanalytical.com Gateway Analytical is a contract analytical laboratory and consulting company offering the pharmaceutical, materials science and forensics industries expertise by using conventional and innovative analytical testing techniques. Gateway Analytical is FDA registered, cGMP complaint, DEA licensed, and ISO 17025 certified. We ensure that all testing is performed to provide results efficiently and effectively, while maintaining the highest quality standards. Gateway Analytical is a subsidiary of ChemImage Corporation, a leader in chemical imaging technology and instrumentation. IWATA LABEL Europe Königsallee 92a 40212 - Düsseldorf Germany P: +49 211 5403 9784 [email protected] www.iwatalabel.com IWATA LABEL Europe GmbH is a specialty manufacturer of adhesive labels and labeling machines for pharmaceutical products. Our products add high value and multiple functions to pharmaceutical labeling needs. The need for labeling solutions, which protect medical staff, greatly helps us focus on innovation and develop new products and services. #pdaeuannual 19 EXHIBITOR ABSTRACTS LIGHTHOUSE Instruments Science Park 408 1098 XH Amsterdam The Netherlands P:+31 6 4226 7380 [email protected] www.lighthouseinstruments.com LIGHTHOUSE is the leading global provider of laser-based headspace analysis systems. Headspace applications include: 100% container closure integrity (CCI) inspection, off-line CCI testing, IPC of headspace oxygen during filling and for stability studies, lyo cycle optimization, lyo chamber moisture mapping, and automated media fill inspection. LIGHTHOUSE offers a range of benchtop and in-line platforms with patented laser sensor technology commercialized with the help of funding from the Food and Drug Administration. In addition, analytical services are delivered from laboratory facilities in Amsterdam and Charlottesville, Virginia. Malvern Instruments Enigma Business Park, Grovewood Road Malvern WR14 1XZ Worcestershire United Kingdom Phone: +44(0) 1684 892456 Fax: +44 (0) 1684 892789 [email protected] www.malvern.com Malvern Instruments proposes a full range of instruments to characterize proteins and macromolecules: • Zetasizer, DLS & SLS for size, molecular weight, protein charge; • NanoSight NTA, concentration; • OmniSEC, molecular weight/structure; • MicroCal, binding parameters; • Viscosizer, size and viscosity. For Visible and Sub visible particles: • The Morphologi G3ID: An automatic microscope platform associated with Raman Spectrometer to measure concentration, size, shape and chemical ID of particles from 1 to 1000 µm. • The Archimedes: RMM (Resonant Mass Measurement) technique, to measure mass, concentration and buoyancy (protein versus silicon oil) of protein formulations from 0.2 to 5 µm. 20 #pdaeuannual Merck Frankfurter Strafle 250 64293 Darmstadt Germany Tel.: +49 (0) 6151 72-0 Fax: +49 (0) 6151 72-2000 [email protected] www.merckgroup.com Merck a leading science and technology company in life science, offers products used by pharmaceutical and biotechnology companies to develop and manufacture drugs safely and efficiently. We provide excipients, APIs, complex API manufacturing services and critical raw materials to support all stages of the drug manufacturing process from research to industrial-scale production and quality control. Our products meet the highest purity standards with extensive documentation and services to assure regulatory compliance. NARA Machinery Co., Ltd. Europaallee 46 50226 - Frechen Germany P: +49 2234 2776 0 F: +49 2234 2306 7 [email protected] www.nara-e.de For more than 90 years supporting companies from various industries all over the world with solving their challenges in matters of powder treatment. Specialized in drying, milling, mixing and particle design we believe to provide our customers and partners the best know-how to meet their expectations. Novatek International 2537 Rue Guenette H4R 2E9 Montreal Canada P: 1-514-668-2835 F: : 1-336-6537 [email protected] www.ntint.com Novatek is regulatory compliant software provides the building blocks for a complete quality management solution that can be tailored to any clientís needs. Our software can be used as standalone modules or integrated with other modules to form large-scale comprehensive solutions. With 20 years of successful installations worldwide, Novatek has developed an extensive base of regulatory knowledge ensuring compliance and peace of mind during audits for our clientele. Build your solution with the flexibility to grow with your needs and implement at your pace! EXHIBITOR ABSTRACTS NSF Pharma Biotech The Georgian House, 22/24 West End, Kirkbymoorside York, YO62 6AF United Kingdom Tel: +44 1751 43 29 99 Fax: +44 1751 43 24 50 [email protected] www.nsf.org NSF Health Sciences Pharma Biotech is a major global provider of pharmaceutical education, consultancy, auditing and analytical testing. Our education programs include GMP courses, QP Training, Sterile Manufacture, Human Error Prevention and IRCA certified QMS auditor courses. NSF provides consultancy for GMP/GDP compliance, quality management systems and regulatory enforcement action support. We conduct mock regulatory inspections, supplier audits and certification. Our mission is to work in partnership with our clients to add value through • Improving efficiency and operational excellence through simplification of quality systems and processes • Helping companies adopt standards that are fit for purpose through benchmarking • Supporting companies in preparing for future challenges (business and regulatory) to stay ahead of their competition • Educating employees to improve business performance, robustness and flexibility • Guiding companies to change their culture! Omori Europe Eektestraat 1 7575 AP - Oldenzaal The Netherlands P: +31 541 582026 F: +31 541 520595 [email protected] www.omori.co.jp Omori supply a wide range of state-of-the-art stretch and flow wrappers (HFFS) for different, creative and innovative packaging. We are a leader in the food and pharmaceutical industries. The packaging machines can be combined with different automated input systems, to provide a turnkey packaging system. The combination of high quality equipment with creative packaging solutions, gives a beautiful and luxurious look to your product, with distinctive character. The advanced, Japanese machines of Omori comply with the European directives and components can be specified to suit the customerís requirements. OMPI Via Molinella 17 35017 - Piombino Dese Italy P:+39 049 9318111 F:+39 049 9366151 [email protected] www.ompipharma.com Ompi is the Pharmaceutical Systems division of Stevanato Group. OMPI boasts a unique expertise in providing superior pharmaceutical containers from glass tubing. Its comprehensive portfolio covers every customer need, from those related to small molecules to highly sensitive drugs: syringes, pen and dental cartridges, injection and lyophilization vials and ampoules. Syringes, cartridges and vials are produced both in bulk and sterile format (www.ez-fill.com). Ompi EZ-fill concept is a solution that provides the pharmaceutical vials, cartridges or syringes already washed, sterilized ready to be filled by simplifying the traditional production process. Ompi also provides customized containers, all manufactured to the highest standards. PQE Deutschand GmbH Landshuter Str. 55 85435 - Erding Germany P: +49 8122 17750 60 F: +49 8122 17750 61 [email protected] www.pqe.eu PQE is a Contract Quality Organisation and a Complete Quality Solution provider for GCP, GLP, GMP & GDP areas in the Life Science Industry. Since 1998, we have successfully completed more than 10,000 projects world wide and now serve our Clients from offices in Italy, Spain, Germany, Switzerland, US, LATAM, the Middle East and China. As an international company we have experience working in more than 15 languages and have an excellent history of supporting small, medium and large size companies exceed compliance standards from the FDA / EMA / WHO / TGA / SFDA / ANVISA / INVIMA and other local authorities. #pdaeuannual 21 EXHIBITOR ABSTRACTS PTI Inspection Systems 145 Main Street 10707 - Tuckahoe United States P: +1 914 337 2005 F: +1 914 337 8519 [email protected] www.ptiusa.com rommelag ag Fabrikweg 16 5033 - Buchs Switzerland P: +41 62834 5555 F: +41 62834 5500 [email protected] www.rommelag.com PTI Inspection Systems is the leading manufacturer of non-destructive package quality inspection technologies for package integrity testing, seal integrity, leak testing and container closure integrity testing (CCIT). PTI technologies include vacuum decay, airborne ultrasound and high voltage leak detection. Our technologies are deterministic, quantitative test methods that exclude subjectivity from package testing, and use test methods that conform to ASTM standards. PTI Inspection systems provide repeatable, reliable results and can be used at any point in the manufacturing process as they are non-destructive, non-invasive and require no sample preparation. rommelag the inventor of Blow-Fill-Seal (BFS) Technology is the worldwide leading manufacturer and supplier of bottelpack aseptic machines for the packaging of sterile liquids. The bottelpack machines are cGMP and FDA compliant. bottelpack aseptic machines have an integrated clean room class A (US-class 100). The machine capacity goes up to 30,000 containers / hour with volumes from 0.1 ml to over 1,000 ml. Plastic materials used are LDPE, MDPE, HDPE, PP, PET and others. We offer tests and contract fillings in our own laboratory and production utilities. rommelag is certified according to the new standard DIN EN ISO 9001: 2000. rap.ID Particle Systems GmbH Köpenicker Str. 325, Haus 11 12555 Berlin, Germany Tel: +49 30 6576 3440 Fax: +49 30 6576 3441 [email protected] www.rap-id.com Saint-Gobain 11400A 47th Street N 33762 - Clearwater United States P: +1 727 540 1060 227 [email protected] www.biopharm.saint-gobain.com As one of the world's largest manufacturers of high performance Logo analysis Sonnenhof - Farbwerte: rap.ID creates fully GMP compliant instruments for particumaterials, Saint-Gobain Bioprocess Solutions is leading the way in Blau =theCstandard 100%/inMpre-filled 30%/ Y 0%/ K 0% late identification and has defined syringe critical fluid management. Our Collaborative Design Services devel= C 0%/ M 25%/ Y 95%/ lubrication control. rap.ID isGelb the technological leader in the identifi- K 0% op customized single-use systems tailored to your bioprocess. We cation of contamination particles as it is the only company worldwide combining micro Raman and LIBS in one instrument. Using its pharmaceutical industry experience rap.ID provides contract testing and method development and validation from its FDA inspected laboratories in USA and Germany. With over 5.000.000 identified particles within the last 14 years rap.ID became a global institution for the root cause analysis of visible and sub visible particulate matter. are the developer and manufacturer of industry standards: C-Flex, PharmaFluor, PharmaPure, Pure-FitÆ and Sani-Tech. S ONNENHOF PDA Europe supports the children's hospice „Sonnenhof” The Sonnenhof Hospice, located near PDA’s office in Berlin, offers support and assistance to families with children suffering from incurable and/or debilitating diseases. At Sonnenhof, children, together with their families, can spend the time they have left as they wish and find some relief from their suffering. Instead of purchasing expensive gifts for the conference speakers, PDA has decided to donate this amount to the Sonnenhof Hospice. You can also contribute and help us increase the amount, it is easy: buy a package of chewing gums at the registration desk. THANK YOU! To know more about the Sonnenhof Hospice, please visit www.bjoern-schulz-stiftung.de 22 S ONNENHOF #pdaeuannual EXHIBITOR ABSTRACTS STERIS Deutschland GmbH Eupener Straße 70 50933 Cologne Germany T: +49 5136 97 06 12 2 F: +49 5136 97 06 12 1 [email protected] www.STERISLifeSciences.com Toxikon Europe NV Romeinsestraat 12 3001- Heverlee Belgium T: +32 16 400484 F: +32 16 401304 [email protected] www.toxikon.be STERIS Corporation is a leading provider of infection prevention and surgical products and services, focused primarily on critical healthcare, pharmaceutical and research markets around the world. The Company supplies a broad array of equipment, consumable and service solutions that help assure productivity and quality. STERIS is listed on the New York Stock Exchange under the symbol STE. For more information, visit www.steris.com. STERIS has a comprehensive offering of detergents, disinfectants, skin care products and sterility assurance products that support your needs. We also have world class technical support to design the most effective cleaning program for your facility. Toxikon is a comprehensive testing organization, ISO-17025 accredited, providing a complete suite of services for the qualification and registration of medical devices, biomaterials and pharmaceuticals. Toxikon Europe is a subsidiary of Toxikon Corporation, a US based GLP-laboratory in Boston, covering the complete range of biocompatibility and toxicology services. Toxikon Europe operates a stateof-the-art facility in Leuven, Belgium and specializes in the safety qualification of polymer materials (extractables studies, leachables studies). Other capabilities are lot release testing, microbiology and in-vitro toxicology procedures. All testing is performed according to the most recent guidelines, International and European Standards. Sponsor modified procedures, protocols, regulatory consultancy and analytical interpretation are available on request. TERUMO Interleuvenlaan 40 3001 Leuven, Belgium Tel: +32 16 38 15 73 Fax: +32 16 381 604 [email protected] www.terumo-gps.com Founded in 1921 in Japan, Terumo is a global research & development company, offering a wide range of innovative products and services related to drug delivery devices, cardiology and cardiovascular systems, transfusion, patient monitoring and clinical systems. Terumo contributes to society by providing valued products and services in the healthcare market and by responding to the needs of healthcare providers and the people they serve. Unique technologies and advanced devices are being offered to the pharmaceutical industry in order to make medical treatment more comfortable, kinder and gentler. Veltek Associates Inc. 15 Lee Boulevard 19355 Malvern, PA United States Tel: +1 610 644 8335 Fax: +1 610 644 8334 [email protected] www.sterile.com Veltek Associates, Inc. is a single source supplier for all of your contamination control needs. VAI manufactures a broad line of sterile disinfectants, sporicides, cleaners and detergents in a variety of sizes. In addition to multiple sizes, these products are available in saturated wipe packs. Veltek Associates, Inc.'s capabilities also include viable monitoring equipment. This product line consists of portable devices, compressed air / gas sampling and single unit multi location systems with an assortment of capabilities. Cleaning devices, laboratory services, cleanroom garments and consulting services are all part of the contamination control solutions VAI has to offer for every compliance challenge. #pdaeuannual 23 EXHIBITOR ABSTRACTS Watson-Marlow GmbH Mühlenweg 9 41569 - Rommerskirchen Germany P: +49 2183 42040 F: +49 2183 82592 [email protected] www.wmftg.de Watson-Marlow Fluid Technology Group (WMFTG) is the world leader in niche peristaltic pumps and associated fluid path technologies for the food, pharmaceutical, chemical and environmental industries. Comprising nine established brands, each with their own area of expertise, but together offering our customers unrivalled solutions for their pumping and fluid transfer applications. Customers demand many things from their process equipment and the prime concern is maintaining product integrity. Positive displacement pump companies such as Watson-Marlow Fluid Technology Group (WMFTG) need to supply products which meet a range of requirements including: value for money; low cost of ownership; reliability; ease of maintenance; and proven after sales service. We work closely with our customers to demonstrate how our positive displacement pumps ensure accurate metering, transfer and filling, can deliver significant process efficiencies over the lifetime of the equipment. WMFTG is a wholly owned subsidiary of Spirax-Sarco Engineering plc (LSE: SPX), a global organisation employing approximately 5,000 people worldwide. Watson-Marlow Fluid Technology Group comprises nine established brands, each with their own area of expertise, but together offering our customers unrivalled solutions for their pumping and fluid transfer applications 24 #pdaeuannual West Pharmaceutical Services Deutschland GmbH & Co.KG Stolberger Straße 21-41 52249 - Eschweiler Germany P: +49 2403 796 0 F: +49 2403 250 [email protected] www.westpharma.com West Pharmaceutical Services is a leading manufacturer of packaging components and delivery systems for injectable drugs and healthcare products. Working by the side of its customers from concept to patient, West creates products that promote the efficiency, reliability and safety of the world's pharmaceutical drug supply. West is headquartered in Exton, Pennsylvania, and supports its customers from locations in North and South America, Europe, Asia and Australia Wilco AG Rigackerstr. 11 5610 Wohlen Switzerland Tel: +41 56 618 43 43 Fax: +41 56 618 43 44 [email protected] www.wilco.com WILCO AG provides in-line, off-line and laboratory machines with non-destructive testing methods for monitoring the oxygen content and container closure integrity simultaneously. Our patented leak detection methods based on the process analytical technologies (PAT) offers the opportunity for monitoring the finishing processes as well.We have newly implemented Visual Inspection technologies in our portfolio. With CCIT and Visual Inspection WILCO AG now covers all inspection expectations for pharmaceutical products and our customers benefit from WILCO AG’s vast experience in quality inspection. The Parenteral Drug Association presents... PDA Education Program 30 June 2016 Test Methods for Pre-filled Syringe Systems One-Day Training Course 30 June 2016 Cleaning and Disinfection One-Day Training Course 30 June 2016 How to Find the Right GMP for APIs One-Day Training Course 30 June - 01 July 2016 Root Cause Investigation Two-Day Training Course 30 June - 01 July 2016 Development and Manufacturing of Pre-filled Syringes Two-Day Workshop #pdaeuannual 25 ONE-DAY TRAINING COURSE Test Methods for Pre-filled Systems Overview Pre-filled Syringes (PFS) are used for different applications and throughout many therapeutic areas. They are available in glass and polymer, with and without needles already pre-attached to the syringes. Pre-filled Syringes fulfill two tasks: storage container and delivery device in one and the same system. The more components are used in such systems the more complex it will get, additionally if such Pre-filled Syringes are used in Auto-injectors or other delivery devices. This one-day course will cover a short introduction into common materials used for the development and manufacturing of syringe systems. The main focus is on the test methods which are relevant for the different stages of a Pre-filled Syringe. Who Should Attend: Learning Objectives: This course will be beneficial to individuals working in Product Development, Quality Management, Regulatory Affairs and Manufacturing of syringe systems and related delivery devices Upon completion of this course, you will be able • • • • To understand the pros and cons of the different materials used for the Pre-filled Syringe To apply existing standards and monographs for specific syringe testing To explain the testing rationales used for test methods at different stages To create a own testing plan according to your specific application Horst Koller, CEO, HK Packaging Consulting GmbH Prior to becoming a consultant, Horst worked for Abbott Diagnostic and SCHOTT Pharmaceutical Packaging with a total of more than 20 years industry experience. His consulting company is focussing on Technical, Regulatory and QM-Support around Primary and Secondary Packaging Systems including Medical Devices. He is an active member within the technical ISO Committees TC76 and TC84 as well as an active speaker on international conferences. He holds an Engineering degree in Biotechnology from the University of Applied Sciences in Mannheim / Germany. 26 #pdaeuannual TRAINING COURSE AGENDA Thursday, 30 June 2016 9:00 Welcome 9:15 Introduction to Syringe Systems & Components • Polymer Syringes • Glass Syringes • Rubber Components and Closures 9:00 – 17:00 10:15 Luer Cone and Luer Lock Compliance Testing for Glass and Polymer Syringes 11:00 Coffee Break 11:30 Requirements for the Empty Sterile Sub-assembled Syringe Ready for Filling • Cone Breakage • Flange Breakage • Leakage 12:30 Lunch Break 13:30 Requirements for the Empty Sterile Sub-assembled Syringe Ready for Filling (continued) • Break-loose and Gliding Forces • Needle Penetration • Particulate Matter • Endotoxins 14:30 Requirements for Finished Pre-filled Syringes • Pharmacopoeia • FDA 15:30 Coffee Break 16:00 Additional Testing for Use in Delivery Devices • Auto-Injectors 17:00 End of Training Course #pdaeuannual 27 ONE-DAY TRAINING COURSE Cleaning and Disinfection A practical approach Overview This interactive course deals with all aspects of cleaning and disinfecting a sterile manufacturing facility. The information shared will encompass regulatory aspects, Environmental Monitoring, contamination sources, selection of disinfectants and cleaning agents, the validation and how they should be used properly. Who Should Attend: Learning Objectives: • • • • At the end of the workshop attendees should be able to develop or evaluate an existing cleaning and disinfection program in line with regulatory expectations and facility’s requirements for contamination control of classified areas. Production management Operators responsible for/involved in C&D Quality/Microbiology management Quality personnel involved in C&D Thursday, 30 June 2016 9:00 9:00 – 18:00 Welcome & Introduction Subject Introduction | General Framework | Directives | Guidelines | Expectations 10:30 Coffee Break Environmental Monitoring and Risk Analysis | Root Cause of Contamination 12:30 Lunch Break 13:30 Selection Criteria | Validation | Means and Methods 15:30 Coffee Break Practical Approach | Supplies and Tools | Case Studies 18:00 End of Training Course Peter Koger, MSc., Technical Sales Manager International, Veltek Associates Inc. Peter Koger has been active in life science for over 35 years. First 12 years were spend in different laboratories in microbiology and the remainder working for various international organizations, active in the life science/pharmaceutical industry. For about 20 years Peter has been a technical resource to the pharmaceutical industry in relation to viable monitoring, cleaning & disinfection, and other aspects related to Aseptic Manufacturing and Contamination Control. Since 2002, he is a frequent industry speaker and since 2004, Peter has been a faculty member of PDA and other training institutes. Peter worked with several companies to help them get to best practice level in Cleaning & Disinfection. Since 2005, Peter is working with Veltek Associates Inc., a leading manufacturer of sterile disinfectants, detergents, viable monitoring equipment and several other innovative products focused on Contamination Control in the Pharmaceutical and Biotech industry. In his role, Peter is Technical Sales Manager responsible for Europe and part of Asia. 28 #pdaeuannual Advanced aseptic packaging in one operation cycle Reliable – Simple – Cost-Effective bottelpack® Technology: • Integrated clean room US-class 100 • Recognized by GMP, FDA, JP … • Aseptic packaging of liquids, creams, ointments … • Endless container designs in PE, PP… Your benefits: • Tamper-proof packaging • Easy to open • Simple to use • Shatter-proof, no splinter hazard www.rommelag.com rommelag ag P.O. Box · CH-5033 Buchs, Switzerland Phone: +41 62 834 55 55 Fax: +41 62 8345500 E-mail: [email protected] rommelag Kunststoff-Maschinen Vertriebsgesellschaft mbH P.O. Box 1611 · D-71306 Waiblingen, Germany Phone: +49 7151 95811-0 Fax: +49 7151 15526 E-mail: [email protected] rommelag USA, Inc. 27905 Meadow Drive, Suite 9 Evergreen CO 80439, USA Phone: +1.303. 674.8333 Fax: +1.303.670.2666 E-Mail: [email protected] rommelag Trading (Shanghai) Co., Ltd. Room 104~107,1st Floor, No.510 Zhongshan South 2nd Road, Xuhui District, Shanghai, 200032 P.R. China Phone: +86 21 5153 4967, +86 21 5153 4968 Fax No.: +86 21 5153 4969 E-mail: [email protected] ONE-DAY TRAINING COURSE How to Find the Right GMP for APIs: An ICH Q7 expert working group member instructs Overview When API manufactures received their own GMP guideline by ICH, an important step was reached since there are significant differences between GMP requirements for Drug (Medicinal) Products and those for APIs. This course will provide practical guidance of key aspects laid down in the ICH Q7 guideline. It will clarify and lay out the appropriate GMP standard to be applied by API manufacturers. In particular, it will address GMP related topics of quality, production, logistics, engineering and biotechnology. PDA Europe is proud to offer participants this unique opportunity to receive first-hand knowledge, interpretation and understanding of ICH Q7, and to ask questions to one of the ICH Q7 authors. Who Should Attend: Learning Objectives: This course is designed specifically for those involved or interested in the manufacturing of APIs, the suppliers to API manufacturers or CMOs of APIs. The targeted audience comes from: Upon completion of this course, the attendee will be able to: • • • • • Quality Production Logistics Engineering • • • • • • • Avoid an over-interpretation of the GMP requirements in API manufacturing Know the keywords of the ICH Q7 guideline and how to interpret the guideline correctly Know the different responsibilities of quality and production Realize the additional GMP requirements for Biotechnology APIs Understand the meaning of ‘critical’ and its impact on quality processes Determine at which point in API manufacturing GMP needs to be applied Know how materials are re-used in a correct manner Know what needs to be documented and which departments are involved Lothar Hartmann, Ph.D., Managing Director, IQP Consulting Lothar Hartmann served at Hoffmann-La Roche in numerous functions nationally and globally. Lothar acted as Global Head of “Pharmaceutical Quality Systems & External Relations”, interacting with regulatory health authorities and associations, and as “Global Head of Knowledge Management”. He also acted as Head of Quality at Crucell Berne, a Johnson & Johnson Group of Companies, before he built up his own company ‘IPQ Consulting’. Lothar Hartmann served for more than 10 years on the board of APIC/CEFIC as Vice-Chairman. In this function, he was nominated for the ICH Q7a Expert Working Group, writing the worldwide-harmonized GMPs for APIs. In this effort, he also was FDA awarded in May 2004. He also founded and chaired the internationally recognized EBEs BioManufacturing Working Group for a number of years. Lothar is co- and lead-author of various documents published by CEFIC/APIC and EBE (European Biopharmaceutical Enterprises). He also served on the PDA Board of Directors, chaired the European Interest Group on Quality Systems and was co-founder of PDA’s “Paradigm Change in Manufacture” (PCMO) project which had the objective to address practical solutions for the day-to-day business of the new paradigm of ICH Q8 – Q11. Lothar Hartmann graduated from the Technical University of Berlin. 30 #pdaeuannual TRAINING COURSE AGENDA Thursday, 30 June 2016 9:00 Welcome & Expectation Round of Participants 9:30 Regulatory Environment for APIs 10:00 Quality 10:30 Coffee Break 11:00 Workshop (Draw Flowchart for Handling Deviations / Investigations) 11:30 Discussion of Outcome of Workshops 12:00 Keywords of ICH Q7 12:30 Lunch Break 13:30 Documentation 14:00 Workshop (Key Items of Major SOPs) 14:30 Discussion of Outcome of Workshops 15:00 Coffee Break 15:30 General GMPs for Production, Logistic & Engineering 16:00 Re-use of Materials 16:30 Special Requirements for Biotechnology 17:00 Final Discussion Round 17:30 End of Training Course 9:00 – 17:30 #pdaeuannual 31 TWO-DAY TRAINING COURSE Root Cause Investigation for CAPA Overview Root Cause Investigation for CAPA is an informative, practical, and engaging two-day workshop teaching a systematic, science based, and proven methodology ideal for investigating any performance change. Examples: change in the performance of a product (tangible or intangible), machine or equipment, work process or system (physical or virtual), escalated customer complaints, etc. Based upon 40+ years’ experience, the methodology integrates problem solving techniques from Total Quality Management (TQM), Six Sigma, Kaizen, DMAIC (define, measure, analyze, improve, control), as well as other problem solving and process improvement techniques. On day one, the participants are introduced to the seven step root cause investigation methodology. An Investigation Roadmap is provided to guide the participants through the steps and suggest appropriate tools. After each step is presented leveraging an instructor case study, the participants immediately apply the learning on their own case study (which is based upon a real life investigation). On day two, several hours are devoted to strengthening the participants’ skills leveraging the methodology through practice on another, more complex, real life case study. As the participants work on this case study they will compare their work with that of the investigation conducted by the real team. Participants will be emailed a set of electronic templates. These templates, plus the investigation roadmap, guide the investigator through the methodology and provide the basis for documentation. Who Should Attend: Learning Objectives: Alumni of this program typically (though not exclusively) have a background in: Upon completion of the workshop, participants will able to immediately, effectively, and efficiently apply the methodology to: • • • • • • • • • • • • • • Quality Risk management Regulatory affairs Compliance Manufacturing Product development CAPA Supply chain & purchasing Production Engineering Project management R&D Fraud management and more • • • • Identify the technical root cause(s), that is, the change(s) that occurred. Identify systemic root cause(s), that is, any underlining breakdown in the organizations broader systems that allowed the change(s) to occur. Implement a comprehensive corrective and/or preventive action plan to restore performance. Implement a control plan to minimize and/or prevent recurrence. Rob Weaver, President of Weaver Consulting Founded in 2003, Weaver Consulting is a two-person enterprise comprised of Tom Weaver and Rob Weaver. They are quality and operations improvement consultants who focus their business exclusively on root cause analysis. With a combined 40+ years’ experience and a client base that expands worldwide, they have helped organizations across a multitude of highly regulated industries, including pharmaceutical, medical device, aerospace, defense, financial services, food & beverage, consumer products, automotive, telecommunications, semiconductors, and many more, successfully implement their premier root cause analysis methodology, Root Cause Investigation for CAPA. Both Tom and Rob held titles of Vice President in their respective careers before joining the firm, Tom with Baxter Healthcare and Rob with Wells Fargo & Company. 32 #pdaeuannual TRAINING COURSE AGENDA Thursday, 30 June 2016 9:00 9:00 – 18:00 Welcome & Introduction • • • • Define technical CAPA problem Common investigation mistakes Investigation Roadmap template Introduce 1st participant real life case study Friday, 1 July 2016 9:00 Introduce instructor case study Problem statement Problem description 10:30 Coffee Break 11:00 Step 1 Continued • • • • • • Problem description continued Workshop Flow chart process(es) being investigated & identify key inputs Workshop Time of events Team charter including performance & cost savings goals 12:00 Lunch Break 13:00 Step 2: Collect Data • • • • Determine data needed Data collection tools & techniques Data measurement plan Workshop 10:30 11:00 13:00 • • • • • • • 16:30 Introduction Workshop to develop problem statement, problem description, identify possible causes Workshop to collect data Workshop to test possible causes Coffee Break 15:30 Second Participant Real Life Case Study Continued • 13:00 • • • • • • 16:30 Workshop to determine corrective/preventive actions including risk mitigation, control plan, acceptance criteria Closing Remarks • Test possible causes against facts Summarize testing leveraging contradiction matrix Historical perspective of investigations Workshop Verify assumptions Conduct studies/experiments Identify technical root cause(s) Second Participant Real Life Case Study 15:00 Step 5: Identify Technical & Systemic Root Causes • • • Implement & measure corrective/preventive actions Evaluate control plan Determine additional preventive actions Lunch Break • • Step 4: Test Possible Causes • • • • 17:30 Time of changes Differences between Is & Is Not facts Workshop Changes associated with identified differences Review risk analysis Brainstorming techniques Workshop Risk mitigation Control plan Workshop Step 7: Verify Corrective/Preventive Actions • • 15:00 Coffee Break 15:30 Step 3: Identify Possible Causes Step 6 Continued • • • 12:00 Mistake proofing techniques Variation reduction & optimization techniques Corrective/preventive actions Acceptance criteria Coffee Break • • • 11:45 dentify systemic root causes Step 6: Determine Corrective/Preventive Actions • • • • 10:00 Step 1: Define the Performance Problem • • • Step 5 Continued • 9:30 9:00 – 16:30 Compare/contrast this investigation methodology with traditional approach Shortcuts Simple investigations Difficult investigations Investigation report Return on investment References End of Course 18:00 End of Day 1 #pdaeuannual 33 TWO-DAY WORKSHOP Development and Manufacturing of Pre-filled Syringes Including hands-on exercises with equipment for processing, inspection and control Overview This two-day workshop will provide an overview of relevant practical aspects and trends of developing and processing pre-sterilized primary packaging systems. It will also focus on hot topics such as aseptic environments, particulates, silicone and single-use filling. In addition to theoretical insights, participants will have the opportunity to use equipment and perform testing by themselves in hands-on sessions. Processing steps, inspection and quality aspects will be demonstrated using state-of-the-art technology. Who Should Attend: Learning Objectives: This course offers valuable insights and updates for anyone involved in development, production, quality, and purchasing of pre-filled syringes and relevant equipment You will learn how: • • Processes involved in primary packaging manufacturing, filling and processing influence quality Relevant equipment can be used to achieve reproducible quality Faculty Moderator:Christa Jansen-Otten, Director Marketing PFS Europa, West Pharmaceutical Systems Horst Koller, CEO, HK-Packaging Consulting Speaker:Simone Biel, Field Marketing Specialist, Merck Millipore Maurizio Trombetta, Sales Manager, Metall + Plastic Oliver Valet, Managing Director, rap.ID Josef Veile, Director Engineering and Design, Groninger Patrizia Wenzel, Sales Manager, Biesterfeld Spezialchemie 34 #pdaeuannual WORKSHOP AGENDA Thursday, 30 June 2016 9:00 – 17:45 9:00 Welcome and Introduction Christa Jansen-Otten, West 9:15 Market Overview and Trends in Primary Packaging: • Global & Regional Pharmaceutical Market / Injectable Market / Challenges / Changes in Manufacturing / Devices Christa Jansen-Otten, West 9:45 The Complete Process to Manufacture Pre-filled Syringes Josef Veile, From Washing to Packaging, Part I: Groninger • Material / Forming / Cleaning / Siliconization / Pre-Assembly / Sterilization 10:45 Coffee Break 11:15 The Complete Process to Manufacture Pre-filled Syringes From Washing to Packaging, Part II: • Unpacking / Filling / Control & Close / Labelling / Packaging Josef Veile, Groninger 11:45 Single-Use in Final Filling: • Process Design • Quality Considerations Simone Biel, Merck Millipore 12:30 Lunch Break 13:30 Silicone: “The Chemistry Behind It” / Chemical and Physical Aspects 14:00 Control of Silicone Layer and Particulate Matter: Oliver Valet, • Technology / Lubrication control / Investigation strategy / Distribution rap.ID and stability measurement / Relationship between silicone oil distribution and protein aggregation / Good Particles Investigation Practice / Visual classification / Documentation / Microscopy / Raman, LIBS, IR/ATR- Spectroscopy 14:45 Coffee Break 15:15 Hands-On Training using Industry Equipment: • Silicone distribution (rap.ID) • Siliconization (Groninger) • Silicone chemical/physical aspects (Biesterfeld) • Single Use (Merck Millipore) • Filling (Groninger) Practical Training provided by various suppliers 17:15 Q & A, Open Discussion All 17:45 End of Day 1 Patrizia Wenzel, Biesterfeld Spezialchemie #pdaeuannual 35 WORKSHOP AGENDA Friday, 1 July 2016 36 8:30 – 16:45 8:30 A Comparison of Pre-filled Syringes Filling Operations in RABS and Isolators Maurizio Trombetta, Metall + Plastic 9:15 Material, Manufacturing, Process and Quality Effects on Glass: • Polymers / Coating / Multilayer Horst Koller, HK Packaging 10:00 Coffee Break 10:30 Elastomeric Closures for Pre-filled Syringe and Cartridge Applications: • Manufacturing / Requirements / Coatings / Quality / Extractable / Regulatory / Adopted Packaging Christa Jansen-Otten, West 11:30 Comparing Different Solutions on Nested Containers • BD / Gerresheimer / NIPRO / OMPI / Schott / West Horst Koller, HK Packaging 12:00 Q&A on Nested Packaging Horst Koller, HK Packaging 12:15 Development and Regulatory Aspects of Primary Packaging Material: Transfer from Vial into Syringe Horst Koller, HK Packaging 13:15 Lunch Break 14:15 Hands-On: • Stoppering (Groninger) • Particle Identification (rap.ID) • Primary Packaging (West) • Packaging and Components (HK Packaging) Practical Training provided by various suppliers 16:15 Q & A, Open Discussion All 16:45 End of Training Course #pdaeuannual Special Offer for PDA Europe Annual Meeting Attendees JOIN PDA TODAY AND SAVE! Get $909 for just $259 Visit the PDA Lounge for more information …and see how PDA can help boost your career. INFORMATION VENUE Estrel Berlin Sonnenallee 225 12057 Berlin Germany Tel.: + 49 (0) 30 683 10 CO N TAC T I N FO R M AT I O N Conference Inquiries Melanie Decker Director Events & Exhibitions [email protected] Conference Program Inquiries Sylvia Becker Manager Programs & Events [email protected] Registration & Customer Care Tel: + 49 30 4365508-10 [email protected] Education Program Inquiries Elke von Laufenberg Manager Training & Education [email protected] Exhibition/Sponsorship Inquiries Creixell Espilla-Gilart Manager Exhibition & Sponsorship [email protected] 38 #pdaeuannual ORGANIZER PDA Europe gGmbH Am Borsigturm 60 13507 Berlin, Germany Tel: + 49 30 4365508-0 Fax: + 49 30 4365508-66 [email protected] E X PLO R E B E R LI N! PDA Europe is proud to offer you additional opportunities to explore Berlin whilst you are here! Don't miss experiencing some of the cultural variety Berlin has to offer. Partnering with PDA Europe, Art Berlin, a renowned tourism agency, has put together some activities for you to choose from. Make your stay in Berlin even more memorable and unique! SOCIAL MEDIA Hints for Using Social Media We would like to encourage you in using Social Media Portals and to fuel the dialogue about PDA Europe and the ‘‘1st PDA Europe Annual Meeting’’ PDA Europe is active on Twitter @PDA_Europe and LinkedIn PDA-Parenteral Drug Association Group. For this meeting we are using the hashtag #pdaeuannual to upload all content related to this conference on these platforms. By joining LinkedIn and Twitter and using them to promote your participation in all of our events, you can actively help increase the number of participants to any given event while also drawing attention to your own company and to your personal profiles. Thus, together we will maximize your exposure to the leaders and key decision makers of the pharmaceutical and biopharmaceutical industry! Before, during, and after the “1st PDA Europe Annual Meeting” the hashtag #pdaeuannual will be used to mark and identify event related tweets. This is perfect to let everybody know about your involvement! By using the hashtag #pdaeuannual, you further ensure that all tweets are collected under this topic, therefore creating a permanent history of all related tweets. Example Tweet: “Our company will be exhibiting at the 1st PDA Europe Annual Meeting #pdaeuannual this year! Visit our booth in Hall C! @PDA_Europe” Or “See our newest product at the 1st PDA Europe Annual Meeting #pdaeuannual @PDA_Europe” – you can add a link, a video or even a pdf presenting your product! There are many way of using this channel, feel free to post pictures, videos and the like. You can also create a hashtag and / or account of your own company to link your posts. The PDA - Parenteral Drug Association Group and 1st PDA Europe Annual Meeting Group are open to everyone on LinkedIn. Please join these groups and become part of interesting discussions, raise questions, show your involvement, interact with your peers and be present! Example Content: “Looking for a cost-reduction on your primary packaging? We will be at the #pdaeuannual conference – visit us at table-top Nr. XXXX and get the chance to win an ipad/prize/whatever you want to give/ together with the best instrument for your new drug launch!’’ You can post a link to your own website, video on you tube, PDF brochure… #pdaeuannual 39 Save the Date PDA Europe 2 Annual Meeting nd 13-14 June 2017