FOCUS ON TUBES
Transcription
FOCUS ON TUBES
CAPACITOR REPORT: A VISIT TO MUNDORF M AY 2 0 0 7 Back US $7.00/Canada $10.00 Tube, Solid State, Loudspeaker Technology FOCUS ON TUBES Versatile Line Amp Heathkit Rebuild Tube Imp Mini Tester Calculating Tube Parameters Chassis Recipe Amps from Athens PLUS: Expert Power Supply Tips Continued Testing Your Room’s Acoustics Test CD Review www.audioXpress.com Cover-507.indd 1 3/26/2007 9:11:20 AM sound solutions By Walt Jung Sources 101: Audio Current Regulator Tests for High Performance Part 2: Precise High Current/Voltage Operation Measurement tests can help reveal which configuration is best for your power supply application. I will conduct many additional measurements here. Within this phase, the focus is on current regulators that operate at higher voltages, at higher currents, and do so with a higher degree of precision. This implies higher initial accuracy, as well as good temperature stability, for all circuits discussed hereafter, with the exception of those MOSFET based. LM317 CURRENT SOURCE/SINK One of the easiest ways to make a quite good audio current source is to simply connect an LM317 IC with a current set resistor (Fig. 10A, left). This circuit, which is simplicity personified, cannot be reduced further in functionality. Details of the LM317 operation are described in References 7 and 8 (highly recommended reading). The wide avail- ability of this useful part in a variety of packages at low cost makes it attractive. The LM317 is a floating three-terminal regulator, meaning it can be applied quite flexibly, and no pin inherently needs to be grounded. When operated in a current mode, the internal 1.25V reference voltage appears between the OUT and ADJ pins, so a simple resistor Rset programs the current into a load. In this case a fixed 20Ω value sets up a 62mA load current. The 1.25V is held to ±50mV, and is stable over temperature. Thus, an LM317-based current source will be one of the more predictable and stable types for DC. Of course, at such higher currents power dissipation will be an issue, so you should use a TO220 package part at these current levels, along with the appropriate heatsink. It may not be obvious at first, but the FIGURE 10A: Basic LM317 current source (left) and sink (right). 8 audioXpress 5/07 JungPart2-2779-2.indd 8 LM317 can function as both a current source (as in the left case) and as a current sink, shown at the right. In either case, the IC and its Rset resistor are treated as a two-terminal circuit, which is applied between the source and the load. The LM317 current sink is implemented with similar connections shown at the right, with the load connected to the IC’s IN pin, and using a negative power supply. Note that in such cases a small AC bypass capacitor may be necessary at this pin, ~1µF. The LM317 working in this current output mode will require about 2.5V across the IC, plus the 1.25V, for a total of nearly 4V to make it operate. The IC also needs a 10mA minimum of output current for regulation. Practically speaking, this means that Rset should never be any higher than about 125Ω. FIGURE 10B: Performance of the LM317 as a 62mA current source shows 110dB or more rejection below 10kHz, but rapid deterioration at higher frequencies. www.audioXpress .com 3/26/2007 9:59:43 AM LM337 CURRENT SOURCE FIGURE 11A: Basic LM337 current source. Once biased properly, the IC operates reasonably well, as shown in Fig. 10B, an AC rejection performance plot of the output. Here the low frequency (LF) rejection is about 110dB, equivalent to an impedance of 316kΩ. There is, however, noticeable deterioration at higher frequencies. This is one aspect of the LM317’s performance that would be desirable to improve, because the rejection at 200kHz is only about 60dB, meaning potentially increased sensitivity to high frequency (HF) intermodulation. A couple of the following circuits address this aspect of the LM317’s operation. formance (Fig. 11B). While the LM337 rejection is good below a few hundred Hz, it degrades steadily above this, to the point where the rejection is less than 30dB above 100kHz. This is an example of the type of rejection not sought for higher performance audio circuits! A detail worth noting at this point: If complementary source and sink circuits are needed for an application, it is actu- A companion device to the LM317 positive regulator IC is the LM337, designed to operate from negative sources. It also has a 1.25V reference voltage and can be configured to regulate current (Fig. 11A). The LM337 uses a similar set resistor (Rset) to set up an output current Iout, but it also requires an output capacitor for frequency compensation, C1. A typical value for this capacitor is shown. While the LM317 and LM337 have complementar y functionality, they achieve radically different degrees of rejection versus frequency as operated in a current mode. This is best FIGURE 11B: Performance of the LM337 as a 62mA current source appreciated by the shows 110dB or more rejection—but only at the lowest frequencies. LM337’s AC per- audioXpress May 2007 JungPart2-2779-2.indd 9 9 3/22/2007 4:17:28 PM ally better performance-wise to use a pair of LM317s as in Fig. 10A left and right, than it would be to use an LM317 and an LM337. Caveats: A further special point on threeterminal regulator types is to simply be cautious about replacement or “improved” 317type regulators, especially those designed for low dropout. As a byproduct of their design for low DC dropout voltage, these regulator types can have much worse AC rejection characteristics vis-à-vis the original. For example, two low dropout versions of the 317 were tested for rejection in a current regulator mode similar to Fig. 10A, and had responses more like that of Fig. 11B than the more desirable LM317 response of Fig. 10B. So, this is definitely a case of caveat emptor! DEPLETION MODE MOSFET CURRENT SOURCE/SINKS uum-tube-based audio projects where high voltage capability is required. Examples can be found via Reference 12. In application, a basic current source using either part can be accomplished ( Fig. 12A ). This circuit is exactly the same as with a JFET device, save the addition of the gate-stopper resistor R1, and the important fact that the applied voltage can go up to 450V. And, like the JFET counterpart current regulator, this circuit is two-terminal, and so can be used either as a source (shown here), or as a sink, where the load is in the drain lead and negative voltage is applied to the bottom of Rset and R1. The tests described here used an 18V power supply. For a load current of 30mA, I found that the two resistor values noted for Rset were appropriate. This underscores a basic point: These depletion mode MOSFETs aren’t precision devices like the LM317 and other ICs with their fixed reference voltage(s). Rather, the gate bias for these MOSFETs sample to sample will vary, just as it does for other JFET and MOSFET parts. Nevertheless, this circuit still has the utility of extreme simplicity, and Rset is simply chosen to get the required current. Operated within the test circuit of Fig. 12A, the two sample parts produced the data of Fig. 12B. Both devices show LF rejections of around 110dB (~316kΩ), with a gradual degradation beginning in the 5–10kHz range. The DN2540 is measurably better in terms of AC rejection at the higher frequencies. This is apparently due to the lower parasitic Power MOSFETs are both extremely popular and widely available, and for many years have seen widespread use in audio amplifiers. Typically, these have been the original format, which is that of enhancement mode devices. This means simply that they require an applied gate voltage to conduct. More recently, depletion mode MOSFETs have become available, which enables easier use of such parts in audio power supplies. Like the small signal JFETs, a depletion mode MOSFET is fully on with 0V bias, and is controlled to lower degrees of conduction with the applied bias voltage. Thus far the depletion mode MOSFETs that have appeared are N-channel parts. Two TO-220 packaged examples are the DN2540 from Supertex and the IXCP 10M45 from Ixys. See References 10 and 11 for further information. These TO-220 devices can operate at voltages up to 450V, and at currents from the low mA range up to about 100mA. FIGURE 12A: Basic depletion mode They are already MOSFET current source. being found in vac10 audioXpress 5/07 JungPart2-2779-2.indd 10 capacitance of the DN2540 versus the IXCP 10M45, but I cannot precisely confirm this (the latter isn’t specified for capacitance). Nevertheless, these general patterns of AC rejection seemed to be typical for the two devices, and were observed with tests of other samples. The DN2540 is preferred for operation in this circuit, not only because of the better AC rejection at high frequencies, but because the Idss of this part is 150mA, making it more widely applicable. CASCODE LM317 CURRENT SOURCES These higher current regulators, like the low-level circuits described in Part 1, can also be enhanced for AC performance by means of cascoding. As the DC current carried by the regulator is increased, the rejection performance inevitably degrades, making the value of an effective cascode circuit more and more important toward good results. A circuit that can be used to cascode the operation of an LM317 is shown in Fig. 13A. This is similar to the basic regulator of Fig. 10A , with an additional regulator added—stage U2. The U1 LM317 operates just as previously, producing an output current as noted, which is proportional to 1.25V and inversely proportional to Rset. The input drive for U1 is derived from cascode IC U2, which floats atop U1’s output, 2.5V higher by virtue of resistors R1 and R2. C1 and R3 provide necessary stabilization for the cascode. FIGURE 12B: Performance of two depletion mode MOSFET 30mA current sources shows ~110dB rejection below 5-10kHz, then deterioration as frequency increases. www.audioXpress .com 3/22/2007 4:17:29 PM I tested the Fig. 13A circuit at a current level of 62mA, to be consistent with the basic LM317 operation of Fig. 10A. The results are shown in Fig. 13B for both the basic and cascode modes of operation. Note that the addition of the cascode reduces the noise down to a level approaching the setup residual at all but the very highest frequencies. Although not shown here, for lower levels of current operation (i.e., ~15mA), FIGURE 13A: Cascode LM317 current source. this cascode scheme showed even lower noise levels. Some caveats for the Fig. 13A circuit: Although the AC rejection properties of this relatively simple circuit could be considered exemplary in some regards, I cannot recommend it unconditionally for several important reasons. One, it has a rather high dropout voltage, requiring ~6.5V across it—just to function! This is due primarily to the basic characteris- tics of the LM317, and can’t be easily reduced. Anticipating potential questions here, using low dropout 317 regulators isn’t any real help, either. I tried this, and it does reduce the dropout—but at the expense of rejection. A second caveat is that the basic LM317 dropout voltage is actually specified as 3V for currents up to 1.5A. Datasheet graphs show it to be typically ~1.7V at a current of 200mA at 25°C. So FIGURE 13B: Performance of the LM317/LM317 as a cascode 62mA current source shows much greater rejection than in basic mode, at all frequencies. audioXpress May 2007 JungPart2-2779-2.indd 11 11 3/22/2007 4:17:31 PM the scheme here won’t really work well at high currents and/or low temperatures. But, there is still much latitude for use at much lower currents and typical temperatures from 25° C and up. Here operation of U1 is at a fixed input/output voltage of 2.5V, and because this is still somewhat of a gray area, only load currents of <100mA are suggested. Finally, and perhaps most important, this setup can and will oscillate under certain conditions, so be wary. All cascodetype schemes using additional high gain, wide bandwidth parts have this potential and should be rigorously checked. Input bypassing should be used, with a film capacitor such as C2 close to U2, and the C1/R3 network always used. Fortunately, for all of the cascode schemes tested for this series, only a couple of them showed oscillation tendencies, this one included. The absence of oscillation for an LM317 regulator can be checked by the presence of a stable 1.25V ±50mV output (or, the exact target DC current for this or other precision regulators). If a scope is used, the output should be clean on a scale of a few mV. For some more carefully selected operating conditions, a cascode LM317 arrangement can be implemented using an LM317 as the control IC and a depletion mode MOSFET as the cascode part. This variation (Fig. 13C) can use either the DN2540 or the 10M45 as the cascode device M1. Note that this circuit FIGURE 13C: Cascode LM317 + MOSFET current source. 12 audioXpress 5/07 JungPart2-2779-2.indd 12 will simply not work with a conventional MOSFET! For the two M1 device types, it has the advantage of workability at very high voltages, up to 450V, making it quite attractive as a simple and precise current source for tube circuits. This circuit also has some caveats, including the general ones for the 317. For the LM317 to properly function as a regulator, the input/output voltage, labeled here as V317, must meet the LM317 device dropout limits. In this circuit V317 is the Vgs of M1, and this should be 2.5V or more. Both the devices listed for M1 typically meet this requirement at lower currents of 10–20mA, and the DN2540 holds up even higher. And, don’t forget the RC stabilization network, R2/C1. AC rejection performance of this circuit operating at 16mA is shown in Fig. 13D, and for either of the cascode devices it is nearly ideal. Only a tiny deviation above the noise level at the very highest frequencies can be noted. This exceptional performance makes this a very attractive circuit for such lower currents. At the higher current of 38mA (Fig. 13E), the 10M45 begins to approach the sample device Idss. Therefore, V317 is lower than the minimum required for effective LM317 operation, and as a result, the data for the 10M45 shows noticeable deterioration vis-à-vis lower currents. By contrast, the DN2540, a higher current device, still shows excellent rejection for these conditions. A power caveat: While you should always be aware of power dissipation limits for any of these circuits, this boundary can quickly sneak up on you within tube circuits—even at relatively low current levels. For example, a 10mA current in M1 of Fig. 13C with 150V across it implies an M1 dissipation of 1.5W, which will definitely require a heatsink. Don’t operate under the assumption that a datasheet rating of 1W at 25° C for a TO-220 will guarantee a safe and long life of the part, if it sees 1W of constant power while the room is 25° C. Internally, the part will be much hotter, and it is highly likely a hefty heatsink is in order for a truly reliable design. See Reference 13 for further heatsink information. TLV431 CURRENT SINK The TLV431 is a three-terminal IC designed to be used as a programmable shunt regulator, from 1.24 to 6V14. It has an uncommitted feedback path, meaning that external active parts can be used with it to extend the basic current and voltage range. As you will see, this part operates as a current regulator referred to the negative rail, thus it is most suited to make current sinks. The TLV431 reference voltage of 1.24V has a tolerance of ±18mV (1.5%), but A and B suffix parts tighten this to 12mV (1%) and 6mV (0.5%), respectively. The TLV431 is related to the very popular TL431, which offers similar functionality at a reference voltage of FIGURE 13D: Performance of the LM317 + MOSFET cascode 16mA current source shows excellent rejection compared to basic mode at all frequencies. www.audioXpress .com 3/22/2007 4:17:32 PM 2.5V. Because the TLV431’s lower voltage of 1.24V is more desirable for a current regulator (it means lower dropout), I chose it for this test. But note that the same principles applied here for the TLV431 also work for the TL431, except for the higher reference voltage of 2.5V. Figure 14A is a basic TLV431 current sink that you can use over a range of voltages up to 40V, and currents up to several tens of mA. The final voltage/ current rating for this circuit is a function of the transistor type used for Q1 and the heatsinking. Typically the load would be applied between the OUT1 and OUT2 terminals. Note that the OUT1 terminal need not be common to the +18V supply as shown; it can (and often will) be a higher voltage. The U1 IC, a TLV431, regulates with a 1.24V developed between the R and A terminals as noted, so the Rset resistance determines the current flowing into Q1Q2 and the external load. The feedback path is via terminal K and the baseemitter path of Q1–Q2. Z1 performs as load impedance for IC U1, and can be one of three options, all of which should provide for a current of 100µA, mini- serving the total current in Rload1. mum. The simplest option is a 100kΩ The current in Rload1 has two comresistor (A); next most simple a current ponents, the output current flowing in source such as the J507 (B); and finally, Rset-Q1/Q2, and Iz1, the bias current for highest performance from the cir- of U1, which flows in Z1-U1. When the cuit as a whole, functioning as a current current in Rload1 is monitored, both of source, a J202 operating at ~280µA and these currents are, in fact, being meacascoded with a 2N5486 (similar to Fig. sured. It would be desirable that only Iz1 8A, right option, Part one). be dominant, because this would mean Because this circuit is more aptly used as a current sink, the measure of how it performs would best be told by a sense resistor placed at OUT1-OUT2. But, as noted, the test setup here measures current in Rload1, which is tied to ground. Interestingly, however, you can still FIGURE 13E: Performance of the LM317 + MOSFET cascode infer some degree 38mA current source still shows excellent rejection for the of performance of DN2540, but deterioration for the 10M45S. the circuit by ob- audioXpress May 2007 JungPart2-2779-2.indd 13 13 3/22/2007 4:17:35 PM that the Rset-Q1/Q2 current path is noise free. To a great extent this is indeed true, and is reflected by a related change in Iout rejection, because Z1 is varied. This is shown in Fig. 14B for various Z1 conditions. Note that for a finite resistance value for Z1, the net impedance is shown by the Vout (100k) plot (as was true for the calibration plots of Part one of this article). And, as Z1 takes on higher impedance characteristics, such as with the Vout ( J507) plot, this condition is reflected in a higher impedance display (i.e., more rejection). The greatest rejection at the lower frequencies is provided by the cascoded J202 setup, while the J507 provides the most rejection with a single component used for Z1. So, while this test method doesn’t directly measure just the current flowing in the collector of Q1/Q2, it still suggests some aspects of relative quality—a good thing, nevertheless. The bottom line is that you can use the circuit as either a current sink, in which case Z1 can likely be the simple 100kΩ resistor, or, alternately, as a current source, whereby the higher impedance choices for Z1 are suggested, such as the J507 or the cascoded J202. You might ask what the need is for this type of current sink, when previous examples have provided good performance at these currents. The answer lies in the overall flexibility of Fig. 14A. FIGURE 14A: TLV431 current sink (source). 14 audioXpress 5/07 JungPart2-2779-2.indd 14 Operated as a current sink, and with Q1 properly selected for power and voltage handling, this circuit can handle currents of amperes and voltages as high as the Q1 device rating. Although data isn’t shown for this example, with a D44 series power transistor for Q1, output currents of 350mA have been witnessed. This is all available with relative simplicity—Z1 a 100k resistor (Z1) and Rset chosen for the current desired. Or, with Q1/Q2 2SC2362XS, the OUT1 terminal can operate up to 150V, at low currents, with proper heatsinking. LM4041 CURRENT SOURCE The LM4041-ADJ is a three-terminal IC designed to be used as a programmable shunt regulator, from 1.233 to 10V15. Like the counterpart TLV431 series, it also has an uncommitted feedback path. And, as with the TLV431, this means external active parts can be used with it to extend the basic current and voltage range. A key difference in applicability is that the LM4041-ADJ operates with a positive rail common, as opposed to the TLV431, which uses a negative rail common scheme. The two devices can be viewed as complements, performing similar tasks. The basic LM4041-ADJ reference voltage is 1.233V, and the available grades of C and D for this version have initial tolerances of ±0.5% and ±1%, respectively, for Vout = 5V. Inasmuch as the operation of the LM4041-ADJ is with the positive rail common, you can easily use it to make current sources operating over a wide range. An example is shown in Fig. 15A, which is a mirror image of the TLV431 circuit of Fig. 13A. In this current source circuit, the output current is measured in Rload1, which is in series with the Q1-Q2 collectors. There is no error current from the internal amp of the LM4041, thus the rejection characteristics measured at Rload1 are indeed what you get. This is shown in Fig. 15B, for conditions as shown and a current of 38mA. The LF rejection is approaching 130dB (3.16MΩ), which, while good, is still well above the noise level. However, the rejection deteriorates above 1kHz. Cascoding of Q1-Q2 in this circuit did not improve the performance to any great degree, only 2-3dB. At lower current levels of a few mA, the rejection improved to just above the residual noise level. From this, you would conclude that this particular circuit is better used at the lower current levels. TLV431 BOOSTED CURRENT SOURCE/SINK As noted, the TLV431 circuits are better suited to use as current sinks, as opposed to sources. But, with some key changes, you can use a TLV431 current regulator either as a source or sink, and/or at FIGURE 14B: Performance of the TLV431 as a 38mA current source depends upon Z1, but is excellent with a high-Z for Z1. See text on current sink operation. www.audioXpress .com 3/22/2007 4:17:37 PM high voltages. One scheme to do this is shown in Fig. 16A. This circuit is like Fig. 14A, except Q1 uses a standard connection (non-Darlington), and the current source portion represented by Z1 of Fig. 14A is replaced by a high current or high voltage equivalent. This has the effect of regulating the current in R1, making the error current flowing from Rset and the TLV431-A pin constant. Therefore, this circuit, operating as a whole, can be used either as a source or as a sink. With an LM317 for U2, R1 establishes a current of ~800µA, providing drive to Q1 for currents of 50mA or more. Q1 is bootstrapped by the LM317 at the collector and sees less than 2V C-E. It thus does not dissipate high power at 38mA of output or even higher currents. The LM317 will need the heatsink in this circuit long before Q1! For operating voltages higher than the 40V LM317 rating, you can also use a FIGURE 15B: Performance of the LM4041 as a 38mA current source is good, but falls short of excellent, particularly at the higher frequencies. FIGURE 15A: LM4041 current source. AROUND the DCX-2496... A DCX-2496 is THE affordable high performance audio DAC coupled with a powerful loudspeaker management processor. It is the ultimate tool for those seeking the audio perfection. To improve on the audio performance of the DCX, Selectronic offers a range of high end kits for the DIYer. 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R1 can remain the same, and the current limit for this mode will of necessity be much less than 40mA. But, the voltage limitation becomes that of the M1 device used, or 450V as shown. Take care to use a proper heatsink for M1! Performance in terms of AC rejection is shown in Fig. 16B for all three cascoding options, operating at 38mA. Overall, the best performance is achieved with the LM317, where the errors are only slightly more than residual noise, except for the very highest frequencies. The two MOSFET parts are nearly as good at LF, but deteriorate more rapidly above 1kHz. Of the two MOSFETs, the DN2540 is favored due to lower noise at all frequencies, plus its ability to handle more current. To get higher output currents, Q1 can be operated as parallel devices driven from R1-bottom end, with 10Ω current sharing resistors in the emitters. CONCLUSIONS, CAVEATS, AND RECOMMENDATIONS This concludes the testing portions of this series. A future article will explore some example applications of current sources and sinks within audio circuits, and discuss some general power supply system noise reduction techniques. Some general caveats are appropriate here, beyond those specifically stated. I believe the tests are valid for the conditions cited, and in general can be used to differentiate among the various circuits. Of course, there is an infinite set of different load, voltage, and current operating conditions that you may require. So, you should not expect to duplicate any measurements exactly for other conditions. But, in general the observations should hold up—cascodes work better, JFETs need proper voltages to work best, and so on. To summarize, here are some principles to keep in mind: • Select single JFET parts from families with lowest Vgs and thus highest rejection. An example would be the J201/2 series. • Alternately, select from a specified JFET current regulator device family, such as the J507 series. • Always operate current regulator circuits with sufficient voltage headroom to maximize rejection. • Above 4-5mA of current, consider cascode type circuits. At several tens of mA, this should be considered mandatory for good performance. • For any current regulator circuit, minimize capacitance in whatever active devices are used. This will enhance high frequency noise rejection and minimize the possibility of high frequency intermod. If I were asked to recommend which of the many current regulators described here to use, I’d try to keep it as simple as possible. The maximum bang-for-the- FIGURE 16A: Boosted TLV431 current source/sink. 16 audioXpress 5/07 JungPart2-2779-2.indd 16 buck is the cascode LM317 + MOSFET of Fig. 13C, assuming your current requirement is 40mA or less. This one worked great for me within a 12mA current feed for a 24V shunt regulator. For higher currents, the Fig. 16A circuit is both flexible as a source or sink and capable of much higher currents when Q1 is appropriately selected. For low currents of just a few mA, single and/or cascoded JFETs are likely best (Fig. 8A). Or, you could select the reference diode circuit of Fig. 6A. SOME HOMEWORK ASSIGNMENTS One manuscript reviewer asked about very high output currents, i.e., several amps. My general answer is that yes, this should be possible with minor revisions. I said, “You could use Fig. 14A with a conventional N-channel MOSFET replacing Q1/Q2. The 1-2V Vgs of a MOSFET will bias the K pin of U1 roughly 1-2V above the R pin (but don’t forget a 100Ω snubber in the MOSFET gate circuit). This should work OK for ampere outputs. Pick the FET for the required current, voltage, power, and, preferably, lowest C. I’m sure you have a favorite here. One possibility might be the Fairchild FQP4N20L, a TO-220 part, available from Mouser. I think I’ll put this idea in at the end of the Part 2, as a reader ‘Homework’ assignment.” So there you have one assignment for some fun experiments. Let us know what you find out with this MOSFET- FIGURE 16B: Performance of the boosted TL431 as a 38mA current source or sink ranges from good to excellent, dependent upon the cascode device chosen. www.audioXpress .com 3/22/2007 4:17:41 PM boosted current source idea! Another assignment is to explore a hybrid vacuum tube/solid-state current regulator. For example, you could also use Fig. 13C with a power triode in place of M1 (grid to U1-OUT, cathode to U1-IN, and plate to the input voltage). The LM317L might be a possible candidate for U1. I’d be very interested to hear about your results with these ideas. Write me at audioXpress via conventional mail, or contact me via my website, www.waltjung. org/index, and happy current sourcing and sinking! aX Acknowledgments A number of folks reviewed the Sources 101 manuscript and made helpful comments toward improvement: Ken Berg, Erno Borbely, John Curl, Bob Fitzgerald, Clarke Greene, Chuck Hansen, Bruce Hofer, Mark Kovach, Rick Miller, and Andy Weekes. My sincere thanks go out to all of them. REFERENCES 1. Walt Jung, “Regulators for High Performance Audio, parts 1 and 2,” The Audio Amateur, issues 1 and 2, 1995. 2. “LM134/234/334 3-Terminal Adjustable Current Sources,” National Semiconductor, March 2005, www.national.com. 3. Arthur D. Evans, Designing With FieldEffect Transistors, McGraw-Hill, ISBN 0-07057449-9, 1981. 4. “The FET Constant-Current Source/ Limiter,” Application Note AN103, Vishay/ Siliconix, March 10, 1997, www.vishay.com. 5. “J500 Series Current Regulator Diodes,” Vishay/Siliconix, July 2, 2001, www.vishay.com 6. Selected and matched JFETs and JFET current regulator devices, as well as other audio components, are available from Borbely Audio. See www.borbelyaudio.com/ audiophile_components.asp. 7. Bob Dobkin, “3-Terminal Regulator is Adjustable,” National Semiconductor Application Note 181, October 1975, www.national. com. 8. Bob Dobkin, “Applications for an Adjustable IC Power Regulator,” National Semiconductor Application Note 178, January 1977, www.national.com. 9. “LM337 – 3-Terminal Adjustable Negative Regulator,” National Semiconductor, www.national.com. 10. “DN2540 N-Channel DepletionMode Vertical DMOS FETs,” Supertex, www.supertex.com. 11. “IXCP 10M45 Switchable Current Regulators,” Ixys, www.ixys.com. 12. John Broskie of www.tubecad.com has written much on current regulators, both solid-state and tube related. To reveal this fascinating information, do a Google search of his site using these terms: “current source site:www.tubecad.com” (less the quotes). 13. Walt Jung, “Thermal Considerations,” Section 7-5 within Walt Jung, Ed., Op Amp Applications, ISBN 0-916550-26-5, 2002, www.analog.com/library/analogDialog/ archives/39-05/op_amp_applications_handbook. html. 14. “TLV431, TLV431A, TLV431B LowVoltage Adjustable Precision Shunt Regulator,” Texas Instruments, January 2006, www. ti.com. 15. “LM4041 Precision Micropower Shunt Voltage Reference,” March 2005, National Semiconductor, www.national.com. audioXpress May 2007 JungPart2-2779-2.indd 17 17 3/22/2007 4:17:47 PM special report By Jan Didden We Visit Mundorf The Mundorf Company is perhaps best known for its high-performance capacitors and coils for audio applications. The author visited the company and found that it is active in many more audio fields and is hard at work on new products for audiophiles. PHOTO 1: The Mundorf brothers and the author (right) discussing crossover issues over coffee and Kuchen. (All photos by Lou Jansen). M undorf is located in Cologne, Germany, just an hour’s drive from my hometown. I was cordially greeted by Raimund Mundorf, the founder of the company, and his brother Norbert ( Photo 1) . Over a coffee with typical German Kuchen, we talked about audio and the history of the company, which started in 1985 when Raimund eventually built a coil winding machine for the custom filter coils he handcrafted one at a time. The machine worked quite well and gradually a business opportunity presented itself. The old machine no longer exists but has been followed by new models producing new and better products. COMPANY BELIEFS The goal of Mundorf is to design “ideal” components. For example, it is known that generally capacitors have not only a capacitance, but also an ohmic series resistance and a series inductance. Those parasitic attributes have unwanted effects on performance and can cause frequency response deviations and even oscillations in certain applications. The dielectric that is used as isolation in capacitors is also important: Less ideal dielectrics are known to cause absorption and subsequent release of signal energy that can distort the sound. But there is no free lunch, of course. For example, Mundorf foil caps are often PHOTO 2: Large contact area of the MCap RXF. 18 audioXpress 5/07 Didden2788-1.indd 18 PHOTO 3: Raimund Mundorf giving away (almost) the secret of ultra-low inductance caps. shorter, but larger in diameter, than other caps of equivalent rating. Why? Well, the usual wide, small diameter caps have higher inductance because of the longer pathways of the signal from one connection to the other. On short, large diameter caps, not only is the path shorter, but also there are more windings that appear in parallel, further reducing unwanted inductance. The ESR is also lower because of the wide contact area. You can see this easily in a type MCap RXF cap (Photo 2). However, short, large diameter caps have many more windings, which means more expensive production. Mundorf believes that the extra cost is worth it for better performance, and its customers seem to agree! The latest trick is using a series connection of two internal caps with reversed internal current flow. That means that to get, say 2µF, you need to build two caps of 4µF in one package, which is four times the material and effort otherwise required. The result, however, is a cap with almost zero inductance: the Supreme series, also available in silver/oil and silver/gold. These are exotic, expensive materials, but they do improve the characteristics of the components. Over the years, Mundorf crossover components have earned their place among discerning audiophiles and manufacturers alike. For example, if you own some recent B&W speakers, chances are that the crossover is by Mundorf. www.audioXpress .com 3/26/2007 9:07:49 AM COIL CONSTRUCTION People who know me are aware that I am often critical of claims that seem to have no basis in physical reality. I was, therefore, quite skeptical to hear that Mundorf produces coils with special construction and impregnation treatment to reduce microphonics1. But to my amazement, when we went over some third-party measurements, this actually became quite clear! As Fig. 1 shows, some coils happily resonate mechanically in certain frequency bands and the choice of material, construction, and impregnation can help to suppress this effect. You can argue that the microphonics as such would not be audible with the component mounted inside an enclosure. But remember: that mechanical resonance needs energy, and that energy must come from somewhere, and it can only come from the signal passing the components! The specific effect on the sound depends very much on the particular place in the circuit, but it is clear that this effect distorts the signal and thus the sound. The expertise Mundorf built up with home hi-fi components also allowed it to branch out to car audio. Notable here are very high value capacitors to hold up the car’s supply for those watt-hungry systems–––electrolytics that can deliver peak currents of several hundred amperes. And, oh yes, they should be mounted on a heatsink. . . and if you need a 300A 13.8V DC supply to demo your car stereo at home, Mundorf have those, too. TUBECAPS One of the disadvantages of electrolytics is that they age and lose capacitance over their lifetime. The aging is accelerated with elevated temperatures often encountered in (tube) power amps. The solution is a foil cap, but traditionally foil caps have been very, very bulky for the required capacitances and voltage ratings for tube amps and supplies and consequently are quite expensive. Using a very thin, rough foil can increase capacitance for a given volume, but the reliability may suffer because of production defects and foil puncturing. FIGURE 1: Vibration of coils of various constructions with signal frequency. audioXpress May 2007 Didden2788-1.indd 19 19 3/22/2007 4:01:08 PM With typical creativity Mundorf attacked the problem and solved it: Accept the fact that after production the caps may have some shorted spots, but then use a special process that “burns off ” a small conductor area around the short to restore isolation. This self-healing effect is not new, but as far as I know has not been used in this application area. The result is a capacitor that is roughly equal in volume to an electrolytic but with no aging, improved reliability and less series resistance so it functions much better and reliably in PHOTO 4: The Mundorf Air Motion Transformer diaphragm. 20 audioXpress 5/07 Didden2788-1.indd 20 (tube) power amps and supplies. It is non-polar to boot, so is an excellent high voltage, high capacitance coupling cap. AMT DRIVERS In a corner of the lab I spied an unknown object, which turned out to be a prototype Air Motion Transformer (AMT) speaker driver (Photo 4)! Many readers remember Oskar Heil’s famous Heil speakers of the 70s with the patented AMT mid/ high driver, which consists of a pleated diaphragm with a conductor etched on it, placed in a strong magnetic field. As the signal current flows across the diaphragm, alternate sides of the pleats are attracted to and repelled by each other: the pleats open and close in a musical rhythm and move the air outward and inward, generating a sound field. Over the past three years, Mundorf pushed this principle toward the next level in terms of rethinking and researching the designs leading to the award of new patents. Today the company produces a wide range of varied AMT drivers for OEMs, but I wouldn’t be surprised if they also became available to individual builders. The measurement graphs I saw in Mundorf ’s own sound dead room were impressive. I am not surprised that Mundorf is so successful in its endeavors. The company’s employees, who obviously enjoy what they are doing, are tinkerers in the right sense of the word, looking for creative solutions to problems. Being a family business, Mundorf has the flexibility to do what it thinks is worthwhile without the immediate worry of the shareholders. Ultimately, that benefits all of us audiophiles. aX More info at www.mundorf.com FOOTNOTE 1. Strictly speaking, the effect described here is not microphonics. Microphonics means that the component picks up a signal from vibrations (air or mechanical); in this case I describe a component generating vibrations from a signal. Maybe we should call this speakerphonics? www.audioXpress .com 3/22/2007 4:01:17 PM O GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO A Versatile Line Amp for Preamp, Headphone, and Power Use Here’s a do-it-yourselfer’s dream in tube amp design: four operating modes, high quality, low cost, and low distortion. By Joseph Norwood Still T his design offers two versions: a ten-tube $160 line amplifier and an eleven-tube preamplifier/headphone amplifier/power amplifier. Either way, it is probably the most versatile stereo amplifying device ever offered to the DIY audiophile. It offers four operating modes with outstanding specifications: line amp, headphone amp, preamp, and power amp. The 10W, 0.9% distortion single-ended (SE) amp is the lowest distortion amplifier I have come across. It also has lower distortion than published tube manual push-pull amps. The damping of the 10W amp is incredible: 2.8V across an 8Ω resistor increases to only 3.8V when the 8Ω load is removed. This is accomplished in a standard output circuit without the aid of negative feedback. It is obvious new design ideals for vacuum tubes are still with us. Behold! The magic of paralleling and low mu tubes. Note: If operating in the 10W SE Stereo mode, you need to add two Hammond output transformers (P-T1640SE, $93 each) from Antique Electronics to the cost. THE CHOICE IS YOURS The eleven-tube amplifier (Photo 1) uses very linear low mu, high perveance 12B4s, and a 12AT7 preamp. Five paral- PHOTO 1: Finished unit. leled 12B4s are used in each channel of the stereo line amp (Fig. 1). In the line amplifier mode only the 12B4s are used. In the headphone/power amplifier/preamp mode, the 12AT7 drives the 12B4s. The line amp and multi-mode amp do not employ negative feedback. The line amplifier frequency response is flat from 10Hz to 50kHz, distortion is less than 0.15% at 2V RMS output, and output impedance is 420Ω. The voltage gain of the 12AT7 and five paralleled 12B4s is 125. Note: The gain of a single 12B4 is 2.4 and five paralleled 12B4s have a gain of 3.8 (cathode un-bypassed) and a gain of 5.6 (cathode bypassed). The plate current requirement of the five 12B4As is 50mA when using a plate load resistor of 3.1kΩ. The selection of the low mu 12B4 enables this line amp to rival or surpass the performance of the most expensive commercial line amps because they use medium mu triodes. For truly superlative sonic performance a line amp requires a low mu, high linearity, high perveance tube, and the 12B4 meets this requirement. I know of no other tube more suitable for this application. The amp is designed to outperform $3k to $10k commercial line amplifiers. GENERAL INFORMATION Great care is required when operating tubes in a parallel configuration to prevent oscillation or instability. To address this problem most resistors in the amp are carbon composition. The 3.1kΩ, 10W plate load metal-oxide resistors have 2Ω carbon composition resistors in series with the plate load resistors. The cathode resistors are 220Ω, 5W metal-oxide types. The construction of the amp requires short leads as used in R-F circuits, and an aluminum chassis is mandatory to ensure good grounding. A ground lug between tubes 1-5 ensures short leads for the cathode resistors. The “plate stopper” 2Ω resistors are connected to a terminal strip located between tubes 2 and 3. Single 2Ω resistors are connected to the plates of tubes 2 and 3, and two seriesconnected 2Ω resistors are connected to plates of tubes 1 and 5, respectively. This May 2007 Still-2756-1.indd 21 21 3/22/2007 4:22:41 PM GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO the headphone. I recommend the $20 65Ω headphones from Behringer, model HPX2000, or the $50 Audio Technology units, model ATH-M30, from Parts Express (800-338-0531). Switch Settings: 1. Set S2 to H.P. position. 2. Set S3 to L.A. position. PREAMP FIGURE 1: Multi mode amplifier. ensures a carbon block exists on the long lead required to connect tubes 1 and 5 to the terminal strip and the metal-oxide plate resistors. Figure 1 shows that much thought was given to ensure the stability of the paralleled 12B4s. The pin configuration of the 12B4 grid with pins 2 and 7 connected to the grid ensured a short path for the insertion of a “grid stopper” resistor between tube stages. Pins 1 and 9 of the tube sockets face toward the middle of the chassis ensuring short runs for the cathode, plate, and grid resistors. It is important that you do not substitute other types of resistors for the carbon composition resistors. These recommendations are required to ensure stability when using parallel tube circuits. HEADPHONE Application: The headphone amplifier circuit uses a 12AT7 to obtain sufficient audio output signal to drive the five paralleled 12B4s line amp. A 0.25V RMS input signal to the 12AT7 provides an output of 9V RMS from the 12AT7output circuit to drive the headphone 12B4s amp (maximum output). The output for the headphones is obtained from the cathodes of the five paralleled 12B4s. You operate the headphones by simply plugging the headphone jack into the chassis mounted ¼˝ or 3.5mm jack. For best performance, a 55Ω-75Ω impedance headphone is required. The amp has a distortion of 0.4% at 1kHz when using a 65Ω Behringer headphone with a measured output signal of 0.8V RMS. At a normal output level of 0.6V RMS, distortion is 0.15%. The 0.6V and 0.8V RMS signals provide a very loud listening level. The frequency response is flat from 20Hz-50kHz. The distortion and frequency response measurements are made at the coil of SPECIFICATIONS OF LINE AMPLIFIER 1. The frequency response is flat from 10Hz to 50kHz. 2. The 100Hz, 1kHz, and 10kHz square waves are perfect. 3. The distortion at 2V RMS (cathode un-bypassed) is 0.15% -20Hz, 0.12% -1kHz, and 0.14% -20kHz. 4. The distortion at 5V RMS (cathode un-bypassed) is 0.25% -20Hz, 0.2% -1kHz, and 0.24% -20kHz. 5. The distortion at 2V RMS (cathode bypassed) is 0.25% -20Hz, 0.15% -1kHz, and 0.36% -20kHz. 6. The distortion at 5V RMS (cathode bypassed) is 0.38% -20Hz, 0.25% -1kHz, and 0.5% -20kHz. 7. Clipping occurs at 30V RMS. 8. Plate impedance is 420Ω. 9. Voltage gain is 3.8 (cathode un-bypassed) and 5.6 (cathode bypassed). Important: If you require only the line amplifier mode, omit switches (S2/S3), headphone jacks, and the 12AT7. 24 Still-2756-1.indd 24 Application (Optional): You may choose the preamp mode if you prefer to build a power amp that uses only a single amplifying stage to drive a SE power output tube or a phase inverter stage to drive push-pull power output tubes. The preamp mode is the same as the headset mode except the output signal is obtained from the plates of the 12B4s via the 0.47µF capacitor. If you require direct DC coupling of the phase inverter, add a separate pair of RCA female jacks. The +115V DC output f rom the 12B4s (3.1kΩ) plate load resistor is compatible with the DC grid voltage requirements of most direct-coupled phase inverters. The voltage gain of the 12AT7 and 12B4s is 125 with cathodes of the 12B4s un-bypassed and 185 with cathodes bypassed. The distortion at 10V RMS output is 0.4% at 32Hz, 0.34% at 1kHz, and 0.6% at 20kHz with 12B4s cathodes un-bypassed. The distortion at 30V RMS output is 1.2% at 32Hz, 0.65% at 1kHz, and 1.5% at 20kHz with cathodes bypassed. The frequency response is flat from 20Hz-25kHz. Switch Settings: 1. Set S2 to H.P. position for a voltage gain of 125 or to P.A. position for a voltage gain of 185. 2. Set S3 to L.A. position. POWER AMP Application (Optional): To operate in the power amp mode, set the DPDT switch (S3) from the line amp mode to the power amp mode and the DPDT switch (S2) to place the negative end of the 1000µF capacitor at ground. The S3 switch setting connects the 3.1kΩ resistor from the plate circuit of the 12B4s to the 1200Ω 25W Hammond output transformer of the SE-12B4s. The power output of the SE 12B4s is 10W, and the distortion at this level is 0.9% with no May 2007 3/22/2007 4:23:28 PM GLASS AUDIO • GLASS AUDIO loop feedback. The frequency response is flat from 30Hz to 15kHz at 10W output level. A 0.7V RMS input voltage is required for 10W output from the power amp. The plate current of the five 12B4s in each stereo channel is 148mA. The damping criterion of the amplifier is excellent. At 10W without feedback, the distortion at 32Hz is 2.0%, at 50Hz it is 1.2%, and is 0.9% at 1kHz, 1.6% at 5kHz, and 2.2% at 15kHz, respectively. At 5W the distortion is 0.8% at 32Hz, at 50Hz it is 0.7%, and 0.6% at 1kHz, 1.5% at 5kHz, and 1.8% at 15kHz, respectively. These specifications are outstanding for a single-ended amp, especially when op- • • GLASS AUDIO erating with a low plate voltage of 260V DC. Switch Settings: 1. Set S2 to P.A. position. 2. Set S3 to P.A. position. Note: A separate volume control is provided for R and L channels to prevent crosstalk. Switch S1 (Fig. 2) turns the heater supply on and off, and switch S2 turns the high voltage supply on and off. The H.V. switch S2 only operates if the heater switch is set to the on position. Of Interest: The right and left channel amps are connected in a monaural AMPLIFIER PARTS LIST Qty. Value Watts Part No. Note: Double Parts for Stereo 14 2Ω ½W 30BJ500-2 1 220Ω 5W 286-220 2 330Ω ½W 30BJ500-330 4 680Ω ½W 30BJ500-680 2 1.0kΩ 1W 282-1K 2 6.2kΩ 5W 286-6.2K 6.2 K/5W resistors are paralleled to form 3.1 K/10W resistor. 2 100kΩ 2W 282-100K 1 470kΩ ½W 30BJ500-470K 1 100K, single ½W 31VJ501 1 0.22µF, 400V orange drop 715P22454MD3 1 0.47µF, 400V orange drop 715P47454MD3 1 1.0µF, 250V, metalized 1430-2105 1 220µF, 35V 1 1000µF, 400V EC-1000 Note: Do not double the parts listed below: 1 6-position, dual deck, 2 pole 275-1386 1 knobs, 4-per pack 275-415 4 5-lug tie point, terminal strips 274-688 10 RCA, female, phono jacks 161-002 1 5-conductor, shielded cable, 10´ P.N. 5C-S22 1 single conductor, shielded cable, 3´ P.N.42-2371 11 T-61/2 tube socket, 9-pins P-ST9-137R 10 12B4A (NOS)-Order 12 Note: Parts shown below are not required for line amp mode operation. 1 DPDT rocker switch 112-R13-130B 1 DPDT toggle switch 10TF115 1 12AT7 (Note: I recommended you order 3) 1 1,200Ω primary-4,8,16Ω secondary, 25W (P-T1640SE) Note: Transformer is only required for SE 10W power amp. Type Mfg. Carbon Composition Metal Oxide Carbon Composition Carbon Composition Metal Oxide Metal Oxide M M M M M M Metal Oxide Carbon Composition audio taper polypropylene polypropylene polyester electrolytic electrolytic M M M M M M ALEL ALEL RS RS RS M ALEL RS AE AE micalex ¾˝ hole miniature M M AE AE POWER SUPPLY PARTS LIST Qty. Value/Designator 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 100kΩ (R-1) 2W 4700µF, 25V (C1) 470µF, 400V (C2-4) 1.4˝ dia. × 1.63˝ SPST switch (S1-2) ¾˝ panel hole, 125V Bridge rectifier (BR-1) 25A, 200V Bridge rectifier (BR-2) 4A, 600V 1.0H, 300mA choke (L1) 2.0H, 100mA choke (L2) 115V-12.6V ct, 6A (T1) 115V-230V, 0.860A(T2) 100VA 3AG fuse block 1 pack, 1A, 3AG, 5-fuses 3 connector, AC power cord Chassis box, aluminum 16˝ × 8˝ × 3˝ 1 pack Rubber feet-Self stick, rubber 115V AC Fan, 32 cfm, 80 × 80 × 38mm 26 Still-2756-1.indd 26 Part No. Type Mfg. 282-100K metal oxide electrolytic electrolytic Rocker Sw. 1 1/8in2 M ALEL ALEL M ALEL ALEL AE AE M M ALEL ALEL AE M RS M EC-4740 112-R13-130A FWB-252 FWB-46 P-T158T P-T154M 546-166Q12 (Hammond) 553-N77U (Triad) FHBL-3 FS-1 S-W206 548-1444-28 64-2342 433-3E-115B GLASS AUDIO • GLASS AUDIO configuration by adding audio interstage transformer A.E.- P-T124B (10K to 90K C.T.) to the input of the amp and P-P, 120W, 1900 C.T. (A.E.-P-T1650T) to the output of the right and left channels. No changes are made to the 11-tube amp. The power output of the monaural amp is 24.5W, and the distortion at 1kHz measures 1.2%. A large percentage of the distortion is attributed to the input transformer. The frequency response is relatively flat from 20Hz to 15kHz. Sensitivity is 0.56V RMS for 24.5W with 33kΩ resistors connected across the secondary windings of the interstage transformer. I do not recommend this amp for use as a monaural amplifier, but I thought the information here might be interesting. The 35W/60W amp presented in aX June 2004 is more cost effective and a more desirable choice. POWER SUPPLY The power supply (Fig. 2) contains a DC heater supply and a high voltage plate supply. The DC heater supply uses a 12V AC, 6A transformer connected to a 25A full-wave bridge rectifier. The output of the rectifier is connected to a 4700µF capacitor, and the filtered output voltage from the capacitor is connected to the heaters of the 12B4s and 12AT7. The ripple voltage of the supply is 0.9V RMS. The high voltage plate supply uses a 100 VA line transformer with the output secondary winding wired for 230V RMS. This output voltage connects to a fullwave bridge, and the 260V DC output from the bridge is connected to a 470µF capacitor and a 1.0H 300mA choke. The output of the choke is connected to a 470µF capacitor, and is additionally filtered by a 2H choke and a 470µF capacitor connected to the 12AT7 plate circuit. The ripple voltage of the 260V DC supply is 0.3V RMS. The bleeder of the power supply is 100kΩ, 2W. CONSTRUCTION The amplifier I originally built as a line amp on a 13.5 × 5 × 2˝ chassis is shown in Photo 1. The chassis was very crowded (wiring) and required mounting the heater transformer on the rear of the chassis. To avoid the crowding and to mount the heater transformer on the underside of the chassis and the two 25W output May 2007 3/22/2007 4:23:37 PM G O GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO with the power transformer, and position Headphone Preamp Line amp 10W Power Amp the five right-channel 12AT7 12B4 12AT7 12B4 12B4s and five leftEbb 260V 260V 260V 260V channel 12B4s on eiEb 110V 115V 105V 220V Ek 1.5V 12V 1.6V 33V ther side of the 25W Ib 1.5mA 50mA 1.6mA 148mA output transformer. Plate Dissipation (no signal) per 12B4 tube 6.5W Connect the four Plate Dissipation (max signal) per 12B4 tube 4.5W electrolytic capacitors Efficiency of 10W Power amp 24% in the power supply to transformers on the top of the chassis, terminal strips on the underside of the I recommend that you use a 16 × 8 × 3˝ chassis. Mount the fan facing the power chassis for this project. Mount the power transformer and notch out the bottom of transformer at the end-middle of the the chassis to enable the fan to cool the chassis. Locate the two output transform- electrical components on the underside of ers in the middle of the chassis in line the chassis. 12AT7& 12B4 OPERATING VOLTAGES FIGURE 2: The power supply schematic. • GLASS AUDIO CONCLUSION I believe this amplifying device is the most versatile and outstanding in technical specifications for each of its four operating modes of any device currently offered to the audiophile. The headphone and 10W SE amp modes are especially ideal for apartment dwellers. If you elect to build this amp, you will enjoy many hours of listening entertainment. aX WARNING: Dangerous voltages are present, exercise extreme caution when working on the line amp and never leave the line amp upside down when children are present. If you encounter any problems or have any questions, contact me at 302E. Joppa Rd., Apt. 1911, Towson, MD 21286. Distributors: RS - Radio Shack ALEL – All Electronics AE - Antique Electronics M – Mouser Electronics May 2007 Still-2756-1.indd 27 800-826-5432 480-820-5411 800-346-6873 27 3/26/2007 9:05:52 AM GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO Heathkit W-7M Rebuild Follow this author’s successful method of rebuilding vintage equipment from Heathkit. By Bruce W. Brown PHOTO 1: The finished rebuild. A s the first power amplifier that broke $1 per watt barrier of listening power, the Heathkit W-7 was a major breakthrough for audiophiles. Introduced in 1958, it carried a list price of $54.95. The W-7 is not as common as the W-5, and when it comes up at online auctions from time to time, does not seem to attract the interest of many bidders. Their loss! FEATURES FIGURE 1: Heathkit W-7 circuit. 28 Brown-2786-3.indd 28 Each amp used two EL34s as output tubes, and a single 6AN8 tube as a preamp/phase inverter. The power supply used four silicon diodes in a voltage doubler. At 8½˝ deep by 6⅛˝ high by 15˝ wide, the unit was quite compact. Early models featured a satin gold enamel chassis with black wrinkle cages; later models had a black chassis and gold cages. The final models were designated “AA-91,” and production ended in the early 60s1. Specifications were quite impressive. Frequency response was ±1.0dB from 6Hz to 30kHz at 0.25W, and ±0.5dB f rom 20Hz to 20kHz, at maximum rated output of 55W RMS2. Harmonic distortion was about 0.1% at 1W, rising to 0.5% at 20W and 1.5% at 55W. (A 2% total harmonic distortion is acceptable in music reproduction.) Hum and noise was 80dB below 55W. The amp utilized 25.5dB of negative feedback and featured 4.8-16Ω outputs as well as 70.7V line output. It also featured a variable damping factor switch on the front panel, enabling the selection of either maximum (20) or unity (one)2. The output transformer in this unit is huge, much larger than the Mark 3 Dynaco amp that used 6550s, and is probably the reason this amp sounds so clean. May 2007 3/22/2007 3:39:37 PM G O GLASS AUDIO OPERATION • GLASS AUDIO The circuit of the W-7 is simple and straightforward (Fig. 1). The signal is fed through a gain control and 0.1µF coupling capacitor to the control grid of the 6AN8. The amplified signal is coupled through an RC network to the grid of the triode section of the 6AN8, which is used as a split-load phase inverter. The signal at the cathode of this stage follows the grid, while the plate voltage swings in the opposite direction. No amplification occurs at this stage. The two out-of-phase signals are coupled through 0.25µF coupling capacitors to the control grids of the EL34s. The output stage is operated in Class AB1; the screen grids of the output tubes are connected to taps on the primary of the specially designed output transformer. A unique and elaborate bias supply and balancing circuit is incorporated in the W-72. This ensures accurate balance of the output tube’s plate current. Control R30 adjusts the bias voltage and is set to yield about –38V on the control grids of the EL34s, while control R38 • GLASS AUDIO • GLASS AUDIO allows you to balance the current between the tubes. This lets you use lessthan-perfectly-matched output tubes. The high voltage power is supplied by a voltage doubler from the 180V AC tap of the power transformer. The 150µF and 200µF electrolytic capacitors are each rated at 300V, and in series would be equivalent to 75µF at 600V, and 100µF at 600V. This is a nice safety margin, because the power supply is de- • signed to 495V. As I have mentioned in other articles, this philosophy was much different than that of Dynaco. In most Dynaco power amps, if the voltage used was 500V, then the capacitors were rated at 525V, and multicap cans were used to further cut costs and save chassis space. Heathkit comments: “The circuitry of the W-7 was carefully engineered to ensure an unusually high degree of stability PHOTO 2: The original unit. May 2007 Brown-2786-3.indd 29 GLASS AUDIO 29 3/22/2007 3:39:42 PM GLASS AUDIO • GLASS AUDIO PHOTO 3: Capacitor replacements. at both low and high frequencies which may be verified by observing the 0.25W frequency response curve—Graph A2. The smooth rolloffs below 15 cycles and above 50 kc are indications of the unusually wide stability margins. . . The excellent power supply regulation and low impedance of the phase-splitter minimize grid current effects as the rated power is approached and exceeded. This results in less than 1% IM distortion at the rated 55W; the overload above 55W is gradual, and clipping is symmetrical.”2 Another unique feature of this amp is a sophisticated damping control. Heath’s explanation of the utility of this control is interesting: “Damping factor is defined • GLASS AUDIO • as the ratio of load resistance to the internal resistance of the amplifier. . . It has been found that speaker systems which have a high degree of acoustical damping may be over damped when used with an amplifier having a high damping factor, with a resulting loss of bass efficiency. On the other hand, too low a damping factor will result in boomy or one note bass which is undesirable”2. Speaker systems of this era were often efficient ported systems, or horns, but newer “acoustical suspension” systems were starting to appear on the market. This may be the reason variable damping was provided. Dynaco equipment provided an economical entry into high fidelity. But when comparing the Dynaco Mark IIIs or IVs to the Heathkit W-7s, you will find that the Heathkit betters the Dynaco hands down. While the sound is somewhat similar, the Heathkit has more bass “kick,” and the treble sounds cleaner. Another difference involves the transformers: Dynaco power transformers run quite warm, and after several hours GLASS AUDIO • GLASS AUDIO of use are uncomfortable to touch. The Heathkits run cool, and after several hours are only warm to the touch. Sideby-side comparison of the Dynaco and the Heathkit shows where the “big iron” is; while the power transformers are similar in size, the output transformer of the Heathkit is half again the size of the Dynaco’s. While there is nothing wrong with the Dynaco transformers (I have many stock and custom amps that use them), I would rather get my hands on a W-7 output than Dynaco! REPLACEMENTS The unit as I received it is shown in Photo 2. As with my other rebuilds, I usually start with the power supply. In this unit, all the diodes in the voltage doubler were fine, but the electrolytic capacitors were leaky. I was able to find some 100µF 450V caps to replace the 100µF 300V versions in the first section. The original caps were about 1½˝ in diameter and about 4˝ tall. The new ones are about one-tenth this size (Photo 3). I removed the originals and mounted a piece of fiberglass board in the cutout ����������������� ���������������������������������������� ����������������� ������������������������������������������������������������������������ ����������������������������������������������������������������������������� �������������������������������������������������������������������������� ��������������������������������������������������������������������������� ������������������������������������������������������������������������ ����������������������������������������������������������������� ��������������������������������������������������������������������� ����������������������������������������������������������������������� ���������������������������������������� ��������������������������������� 30 Brown-2786-3.indd 30 May 2007 3/22/2007 3:39:47 PM G O GLASS AUDIO • GLASS AUDIO and glued the new snap-mount ones to this board. I was also fortunate to find four 330µF 350V electrolytic caps to replace the 200µF 300V originals. These were short, but sized to fit through the original chassis holes, and I mounted them using some chassis mounts (Photo 3). Also shown in this photo is the original EL34 mount plate, which was extremely rusty. I wire-brushed and painted it. Note in Photo 1 the vented cages my friend Larry built for me to cover the new power supply capacitors. (Though these cages were not necessary for operation, he believes they give the amps a finished look.) I replaced the selenium diode in the bias supply with a silicon diode, and also replaced the electrolytic capacitors in the bias supply, using 100µF 160V units for all (Photo 4). I replaced the remaining electrolytic caps feeding the phase inverter and preamp sections. I then powered up the first amp with the Variac, and did some voltage measurements. Everything was in spec except voltage to the input grid of one of the EL34s. This type of problem is • GLASS AUDIO • GLASS AUDIO usually due to a leaky coupling cap, as was true in this case. I powered down the amp, and after waiting for the power supply to discharge, replaced all the coupling caps with new polypropylene. (My previous articles have covered capacitors and my thoughts on them, so I will not repeat here except to say I do not believe in spending huge amounts of money on “premium” caps. Use what you like.) While you are under the chassis, use your ohmmeter to measure the value of all the resistor values. You will generally find several that have drifted off value, and this will affect the operation of your PHOTO 4: Diode and electrolytic capacitor replacements. • finished product. The 100K (R15 and R10) resistors that feed the EL34s should be very closely matched. Also carefully check the cathode resistors on the preamp section of the 6AN8 (Photo 5). These amps use a “surgister” as a surge suppressor. Located in the corner of the chassis near the fuse holder, it is about PHOTO 5: checking the amp's innards May 2007 Brown-2786-3.indd 31 GLASS AUDIO 31 3/22/2007 3:39:56 PM GLASS AUDIO • GLASS AUDIO 1½˝ long and looks like a small tube with wire wrapped around it. On the back side of the tube is a bimetallic strip, which closes the contacts as the wire heats up, acting essentially as a 100Ω nichrome resistor that generates heat and closes the contacts, bypassing itself (Photo 6). I replaced this with a surge suppressor (sold for 50 cents by Electronic Goldmine), which works well for suppressing the turn-on surge of a tube amp with silicon rectifiers and cold filaments. PHOTO 6: Heathkit’s surgister. One of the interesting things I found with my pair of amps was that one was completely hand-wired as outlined in the manual copy I had purchased. The other amp had a factory-wrapped wiring harness. I have not been able to find additional information on this, but it was a very professional-looking harness, much like those seen in vintage military radios. I contacted the manual copy source and asked whether they had any information • GLASS AUDIO • on a W-7 manual with a factory-made wiring harness, but they had not seen any other W-7 manuals. This may also be a factory-wired unit. UP AND RUNNING The tubes used in this amp are very common and readily available. NOS 6AN8s are quite reasonable. The choice of available EL34s provides some outstanding representatives. I often use Svetlana EL34s, finding them very durable, and producing a nice clean crisp sound. One of the nice things about the W7 is that it does not need a matched set of output tubes, because the balance adjustment allows you to balance the current to the output tubes (so you can even use vintage unmatched tubes). The manual directs you to rotate the balance control to mid position and connect a voltmeter to the meter jacks on the back of the amp (the bias control should be fully counterclockwise and no inputs or speakers should be connected at this time), then turn on the amp and allow it to warm up for several minutes. You can see the two adjustment controls in Photo 7. Adjust the balance control to get a zero reading on the voltmeter, continue to adjust to the lowest range of your meter, and readjust until it is zero. Once this is done, remove one of the leads of your voltmeter and connect it to the bottom terminal below the 70V output on GLASS AUDIO • GLASS AUDIO the speaker strip. Adjust the meter for a reading of 0.36V, measuring across the 6Ω cathode resistor. This corresponds to 60mA current per tube (switch the lead between the meter jacks and observe the voltage on each tube). I dug around in my used tube supply and found some Mullards, Tung Sols, and new Sovteks to try, and was fascinated by comparing the sound differences between the new and old tubes. I liked the Tung Sols the best, followed by the Svetlana, then the Mullards, and finally the Sovteks. (Not very scientific, just personal preference.) These amps will drive just about any reasonable speaker system, they run very cool, and are not the least bit fatiguing. Very easy listening! aX [An additional skill I developed in this rebuild was replication of cosmetics, including logos and cabinet feet. These items are unique, and replacements are extremely hard to find. With materials available today, it is easy and fun to reproduce your own parts, giving your restoration an authentic appearance (please see my upcoming article, “Casting Replacement Parts”).] REFERENCES 1. Vacuum Tube Valley, Issue 2, Volume 1, Fall 1995. 2. Heathkit Model W-7M Assembly Operation Manual, W7FG Vintage Manuals, www.w7fg.com, 918-333-3754. 3. Schematic. PARTS LIST FOR W-7 REBUILD, PER UNIT 2 100-200µF 450V electrolytic (C13-14) 2 300-400µF 400V (or better) electrolytic (C17-18) 3 100µF 150V electrolytic (C15, C18, C19) 1 1N4005 silicon diode (replaces selenium) 1 25µF 50V electrolytic (C2) 1 25µF 450V electrolytic (C6) 1 0.1µF 400V coupling cap (C1) 1 0.25-0.27µF 600V electrolytic (C7-8) 1 surge suppressor, 2A minimum (replaces R27 surgister) PARTS SOURCES Electronic Goldmine www.goldmine-elec.com Antique Electronics Supply www.tubesandmore.com PHOTO 7: Adjustment controls. 32 Brown-2786-3.indd 32 Mouser Electronics www.mouser.com May 2007 3/22/2007 3:40:02 PM O GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO REVIEW Tube Imp Mini Tester By Charles Hansen PHOTO 1: Tube Imp in its carrying case. T he Tube Imp mini tube tester, designed and built in the UK, measures the steady-state current, gain, and transconductance characteristics of any B9A double-triode tube with the standard ECC83/ECC88 footprint. Operating at 12V AC from the included external power supply, the Tube Imp offers matching and parameter testing of a range of commonly used doubletriode tubes to individual tube equipment enthusiasts as well as retail outlets and small OEM concerns. Specifications: HT voltage maximum: 200V HT voltage adjustment: 0-200V HT setting accuracy: Typically better than ±2% HT current: 10mA maximum HT current limit LED: >12mA HT impedance on gain setting: >1MΩ Grid voltage range: 0 to -10V Grid voltage setting accuracy: Typically better than ±2% Heater voltage: 6.3/12.6V DC, switchable Heater current 350mA, 500mA for less than 5 minutes Measurement accuracy: Cathode current: ±2% Transconductance: ±4% Gain: (Anode impedance in kilohms) ±5% Valves that can be tested: ECC81/12AT7 ECC82/12AU7 ECC83/12AX7 ECC88/6DJ8WA/6922 ECC189/ECC803 • British Audio Products/Moth Group 10 Dane Lane, Wilstead, Bedford, Bedfordshire, UK MK45 3HT www.britishaudio.co.uk or www.tube-imp.co.uk e-mail: [email protected] ++44(0)123 474 1152 Fax: ++44(0)123 474 2028 Price: £299 UK Test unit dimensions: Net weight with carrying case: 4.4 lbs (2kg) Available online at http://store.securehosting.com/ stores/sh204131/shophome.php?itemprcd=tubeimp The transformer at the left is a 120/120 to 12/12V AC step-down unit that is wired in reverse; the external AC adapter feeds 12V AC to the paralleled transformer secondaries, and this is stepped up to 240V AC via the primaries connected in series. The AC primary voltage is rectified and used to supply the adjustable HT (plate) DC voltage. The smaller heatsink just below the transformer sits on the HT regulator MOSFET. The adjacent 22µF 450V electrolytic filters the HT DC voltage. The large heatsink in the middle holds the filament DC regulator, which is powered directly from the AC adapter. A switch on the front panel allows you to select either 6.3V or 12.6V DC. The manual advises starting 12.6V tubes in the 6.3V position, then switching to 12.6V after a few seconds to minimize the stress on the filaments. The 9-pin gold-plated ceramic tube socket pins are just to the right of the transformer. Pin 9 of the tube socket is not connected. Four small trimpots visible through holes in the PC boards allow factory adjustment of the Tube Imp. INSIDE THE TUBE IMP The Tube Imp comes in a nice carrying case that includes the tester, 12V AC power adapter, and the manual (Photo 1). I plugged one of my vintage Mullard ECC83 tubes, err valves, into the Tube Imp (Photo 2). The tester is quite rugged, constructed of red powder-coated heavy gauge steel. The 2.1mm × 5.5mm AC power jack is located on the rear panel. Photo 3 shows the Tube Imp with the bottom cover removed. All chassis components are mounted on two PC boards with some hard wiring also involved. PHOTO 2: Tube Imp testing Mullard ECC83. PHOTO 3: Tube Imp interior view. May 2007 Hansen2805-2.indd 33 GLASS AUDIO 33 3/22/2007 4:14:13 PM GLASS AUDIO • GLASS AUDIO TOPOLOGY The HT supply consists of a source follower MOSFET. The Test Selector allows you to switch between a voltage source and a current source in order to provide the optimum loads for transconductance and gain testing. The MOSFET is protected by a 12mA current limit circuit, which also lights a red LED when the HT supply is in current limit. A switch on the front panel allows testing of either the A or B section of the dual triodes. The Section-1/2 switch automatically switches the grid and cathode connections. The tube section not selected is idled with a -15V grid bias. When the Test Selector is in the gain (µ) position, the HT MOSFET is switched into current source mode with an equivalent impedance of about 2MΩ. An AC signal is fed to the grid, and the anode voltage is rectified and displayed on the front-panel digital meter. When the Test Selector is in the mA/V (transconductance, or gm) position, the HT is supplied by the MOSFET as a regulated voltage. A small AC signal is fed to the grid, and the resultant AC current is used to calculate transconductance for the front- You're building the world's best amp .... why should it look the worst? ezChassis TM is the answer • • • • • • • Punched holes for inputs,valves, power supply, speaker terminals With 30+ labels (inputs/outputs) Strong construction. 17" Front Black painted chassis & screws Hundreds of ways to assemble Also heatsinks, handles & plugs Internet or Fax order www.designbuildlisten.com 34 Hansen2805-2.indd 34 • GLASS AUDIO • panel digital meter. With the Test Selector in the mA position, the drop across the low value cathode resistor is used to measure the cathode current. The Tube Imp does not directly measure plate resistance, but you can easily calculate it by Rp = µ/gm. By plotting a series of cathode current versus plate voltage at a fixed grid voltage, you can produce a plate curve for your own tube. MEASUREMENTS I measured the actual heater, grid, and plate voltages at the tube socket as selected by the front-panel control settings. I used a power resistor decade box set for 18Ω (6.3V) and 36Ω (12.6V) to check the heater voltages at 350mA. I didn’t use any grid resistor to measure the grid voltage because my Fluke DMM (digital multimeter) has a 1MΩ input impedance. I used a 220k resistor (A to K) to simulate the plate resistance and also checked the current limit point using a 10k 5W 1% load resistor, raising the HT until the LED was lit. The filament voltages measured 6.44V DC and 12.38V DC at 350mA, or within about 2% of nominal, with pin 4 being positive. I measured the grid and HT voltages with respect to the scale markings silkscreened on the front panel of the chassis. I centered each line on the scale at the center of the notch on the adjustment knob. The grid voltages were consistently lower than the scale markings, from -20% on the low end to -10% at the high end. The grid voltage at the maximum CW (clockwise) rotation read -9.2V DC. Perhaps this could be easily fixed with an internal trimpot adjustment or a tweak of the knob set screw. The grid voltage of the idled tube section had -11V DC rather than the specified -15V DC. The HT voltage settings were quite accurate, varying only 1.6% above 20V on the scale. The HT current limit LED just began to glow at 12.6mA and was fully on at 13mA. Finally, with the correction factors in hand for grid voltage, I checked the gain and transconductance using the Mullard ECC83 for the two Class A amplifier conditions specified in the RCA Receiving Tube Manual RC-30. For the Tube Imp, I set the specified plate voltage and then adjusted the grid voltage to produce the specified cathode current. Note that for the second Class A amplifier condition I GLASS AUDIO • GLASS AUDIO FIGURE 1: Audiomatica Sofia plate curves for Mullard ECC83. needed to use Va = 200V DC rather than the 250V DC specified in the RCA manual due to the Va limitation of the Tube Imp. I also took these same data points from the plate curve data file I ran on the Audiomatica Sofia (Fig. 1). The results of these tests on section 1 of my Mullard ECC83 are shown in Table 1 and Table 2. The Sofia displays µ, gm, and Rp directly along with plate current Ia. The Tube Imp measures gain (µ), mA/V (gm), and cathode current (Ik), so I calculated Rp from the formula Rp = µ/gm. Table 1 Parameter µ gm (mA/V) Rp kΩ Data Book 100 1.3 80 Sofia 95.2 1.17 81.2 Tube Imp 72.4 1.3 55.7 (calc) Measurements, Mullard ECC83 section 1 RC-30 Class A: Va = 100V, Vg = -1V Ia = 0.5mA Note 1: Rp calculated from Rp = µ/gm for Tube Imp Table 2 Parameter µ gm (mA/V) Rp kΩ Data Book 100 1.6 62.5 Sofia 98.1 1.64 59.8 Tube Imp 72.1 1.2 58.1 (calc) Measurements, Mullard ECC83 section 1 RC-30 Class A: Va = 200V, Vg = -2V Ia = 1.2mA Note 1: Rp calculated from Rp = µ/gm for Tube Imp Note 2: Va held to 200V due to Va limit of Tube Imp CONCLUSION The Tube Imp consistently understated the gain by about 26% in comparison to the Sofia. There is some discussion of this in the Tube Imp manual. The gm was 11% high in the first test and 27% low in the second test. Again, there is a discussion of calculating the theoretical value of true transconductance in the manual. I repeated the Tube Imp tests by setting the plate and grid voltages at the designated values and accepting whatever cathode current resulted from these settings. The µ and gm results were essentially the same. I believe the Tube Imp would be quite May 2007 3/22/2007 4:14:15 PM G O GLASS AUDIO • GLASS AUDIO valuable in matching tubes where the absolute values of µ are less important than the comparative values. MANUFACTURER’S RESPONSE: Thank you for the opportunity to comment on the in-depth review of the mini TT. The reviewer gives a fair assessment of the mini TT and of its target market. There are, however, a couple of points I need to comment upon. The grid circuit has a source impedance of 1MΩ at DC, so reading the voltage at the grid pin with a DVM (typically of 10MΩ input impedance) would cause a drop of around 10% from the actual set value, as found by the reviewer. The safest place to measure the grid voltage with a meter of less than infinite input impedance is at the wiper of the grid voltage pot, although not accessible without taking the back off! The gain readings of the ECC83 measured by the reviewer also need to be addressed. If we understand correctly the Sophia calculates gain, from measurements of the transconductance and anode impedances. The mini TT cannot reach these calculated values for gain. It measures • GLASS AUDIO • • GLASS AUDIO gain directly, feeding a signal to the grid and measuring the amplified signal at the anode/plate. This requires a high impedance current source for the anode load. The impedance of the current source will appear in parallel with the anode impedance, giving a slightly lower reading. For the mini TT we originally specified an IRF730 MOSFET, configured to act as a voltage or current source. The circuit is quite simple and relies completely on the MOSFET’s high impedance behavior in current source mode to work effectively. MOSFETs are known to work as an almost perfect current source (theoretically), when the gate to source voltage is held constant. This simple circuit works well; however, we were disappointed by the gain measurement results found during the review of the mini TT. Checking the production unit, we found that the current source impedance was lower than we were expecting, at about 200kΩ at typical ECC83 cathode currents. This in conjunction with the ≈60kΩ anode impedance of the ECC83 results in the reduced gain reading seen by the reviewer. On further investigation it transpires that not all “IRF730s” are created equal with re- spect to their current source behavior. After much measuring of different samples and scouring datasheets, we found that unfortunately the ST IRF730—which we had sourced—is probably one of the worst current source MOSFETs there is, although the specs are all the same! Every other manufacturer’s IRF730 does better! We have now found a good replacement with a (dv/di) drain impedance of 240kΩ at 10mA (rather than 15kΩ of the ST IRF730), and have modified the mini TT test rig and test procedure to test for this parameter. With the new MOSFET fitted we get the following results for gain, from a random selection of tubes: Device Aged Mullard 12AX7 Sovtek 12AX7WXT Gold Dragon E83CC Telefunken E88CC Mullard 12AT7 Brimar 12BH7 Gain Cathode current 90.5 2.08mA 127.1 1.94mA 94.8 2.88 mA 34.8 5.00 mA 64.4 10.00 mA 19.4 10.00 mA Anode volts 180V 180V 180V 80V 150V 100V Best regards, Hamilton Cleare Tube IMP aX May 2007 Hansen2805-2.indd 35 GLASS AUDIO 35 3/22/2007 4:14:18 PM GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO An Improved Method of Finding Vacuum Tube Model Parameters Designers and others who work with tubes will find this program handy to determine VT models. By Bill Elliot I first became interested in vacuum tube models when I needed good triode and pentode models to use with my SPICE circuit simulator to simulate an audio power amplifier I was designing. Searching the Internet, I discovered the vacuum tube model work of Norman Koren1. I then began to produce some model netlist equations based on Koren’s phenomenological triode equations using Texas Instruments’ Derive 6 math software. At first, I used trial-and-error methods to find the parameter valTable 1. 36 Elliot-2773-3.indd 36 May 2007 3/22/2007 4:02:59 PM G O GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO ues until they matched five chosen points on the plate curves. Despite the tediousness, I managed to produce a fair number of netlists for the tube types that interested me. I have been using Derive since its early DOS days and have found it to be reliable, easy to use, and, above all, it does everything I need and more. It is also very inexpensive—about $115. I know other math programs are very good, but they are way out of my price range. I suggest anyone interested in Derive 6 read the article on the Internet titled “Derive 6: Far too good for just students.”2 Because of the tedious work and resulting inaccuracies, I decided I needed to find a better way and wondered whether I could use Derive 6 to calculate the values of the parameters. SOFTWARE SOLUTION Examining Koren’s triode equations, it would seem that the five unknown parameters can only be found using trial-and-error methods or some sort of program using iterative techniques. Koren’s Triode Equations: Ip = (E1X/kG1)*(1 + sgn(E1)) where: E1 = (Ep/kp)*log(1 + exp(kp*(1/u + EG/√(kVB + Ep2)))) Upon closer examination of Koren’s equations, I saw that there are really two separate sets of parameters. The first set of two, kG1 and X, are independent of the second set and are quite easily found using the zero bias line of the triode plate curves. The second set of three, kp, u, and kVB, are more difficult to find, but can be directly calculated using algebraic and numerical programming techniques. After numerous attempts, I wrote three very simple Derive 6 programs that directly calculate triode, pentode, and diode model equation parameters based on Koren’s triode equations. The triode and pentode programs run in 15–60 seconds on my computer, depending on tube type and data point selection. Some tube types and data point selections may run on and on without giving a result. You may even get negative or complex numbers for results. In these cases, check your data entry numbers first. If the numbers are OK, then try moving data points B1, B2, and C to higher current levels. I cannot promise that these programs will work on any tube type, but I think they will work on most. May 2007 Elliot-2773-3.indd 37 37 3/22/2007 4:03:01 PM GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO Table 2. 38 Elliot-2773-3.indd 38 May 2007 3/22/2007 4:03:06 PM G GLASS AUDIO • • GLASS AUDIO • GLASS AUDIO GLASS AUDIO • GLASS AUDIO The Pentode Program is shown in Table 1 . All the programs plus the step-by-step equation development are available on my URL3 in Rich Text Format (RTF) and Derive 6 format (DFW ). You can download and read RTF files with Windows Wordpad. If you have Derive 6, you can download the Derive files and run them on your computer. The pentode equations for a pentode netlist are shown in Table 2. Normally, you would use only equations 3 and 4 in the netlist because a triode can be obtained by connecting a plate and screen together. The pentode-triode connection equations are used to check the triode curves using the Derive 6 curve plotter. aX 1/3 page ad for Glass Audio Insert All fonts are Helvetica REFERENCES Contact: Phil Marchand Phone (585) 423 0462 1. www.normankoren.com/Audio/ Tubemodspice_article.html. FAX (585) 423 9375 2. www.scientific-computing.com/ scwmarapr04derive6.html. [email protected] 3. www.knology.net/~billelliot. s r e s o r v c t o e s l r o n i C Tube Electronic Crossovers . Solid State Electronic Crossovers. E c Marchand Electronics Inc. PO Box 18099, Rochester, NY 14618 (585) 423 0462 [email protected] www.marchandelec.com Phono Preamp. Moving Coil Transformers. SP/DIF Phono Options. Custom Solutions. We Passive line Level crossovers. Tube Electronic Crossovers. MOSFET SE Amp. Tube Phono Preamp.Solid State can add notch filters, baffle step, etc..... Tube Electronic Crossoverrs.Kits and Assembled O May 2007 Elliot-2773-3.indd 39 39 3/22/2007 4:03:10 PM GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO AUDIO AID Greek Gifts: Amplifiers from Athens A lex Arion writes that his only regret is discovering audioXpress in “. . . the autumn of [his] life.” We’re sorry too, since his odyssey in audio construction appears to be exceptionally interesting. He began life, including his audio activities and his engineering education, in Bucharest, Romania. Today, Alex lives and works in Athens, Greece, where he plies a busy trade in exotic amplifiers, both tubed and solid-state under the firm name of Arco Sound. He makes ex- PHOTO 1: Single-ended, stereo 3.5W/channel using 2A3s for output, driven by 6SL7s. PHOTO 2: Stereo 2 × 40W power amp using 211 outputs driven by 6L6 in triode mode, plus 6SN7 inputs and an interstage transformer. 40 Darion2721.indd 40 May 2007 3/22/2007 3:49:03 PM G O GLASS AUDIO • GLASS AUDIO tensive use of wood and wood veneers in his productions. We include a few samples.---ETD • GLASS AUDIO • GLASS AUDIO • GLASS AUDIO You may reach Mr. Arion at Arco Sound, 13 Koritsas Str. 14561 Kifissia, Athens, Greece. 001 310 210 8083008. PHOTO 3: Two 180W/ channel stereo power amps using six EL34s, driven by 6SN7s and ECC81s and classically supported, of course. PHOTO 4: A hybrid two-channel, 240W amplifier with an integral tube preamp. May 2007 Darion2721.indd 41 41 3/22/2007 3:49:14 PM F GLASS AUDIO • GLASS AUDIO • GLASS AUDIO • Cakepan Chassis Have your cake and chassis, too! By Ken Bird B uilding tube amplifiers has always required a good sturdy chassis to handle the heav y transformers and necessar y drilling and hole punching for tube sockets and other components. The solution was always a Bud or Hammond chassis from the local parts jobber or mail-order house. Electronic parts jobbers have gone the way of the steam locomotive, while mail order is more expensive. I found an ideal source of aluminum chassis at www.wilton.com, which is a supplier of baking accessories for cake baking professionals and home based cake decorators. Their line of square baking pans, which are perfect for even the largest power amplifier chassis, is sold through local dealers found in most cit- PHOTO 1: Pans ready to be put to a good use. 42 Bird-2768-2.indd 42 GLASS AUDIO • GLASS AUDIO ies, and the variety of sizes will meet your most demanding chassis needs. These units are made of heavy ¹⁄₁₆ aluminum construction but punch and drill easily, and have flanges for attaching bottom covers or feet if desired. After cleaning and applying a coat of auto primer, you can paint them or polish them to their natural finish. Photo 1 shows two different sizes of the square pans in their “raw” format. Photo 2 shows the amp chassis. The black chassis (left) is an 8˝ × 8˝ × 2˝ pan with a dual channel SE amp using a 6L6 in each output stage, and the “Red Hot Amp” (right) is built on a 12˝ × 12˝ × 3˝ and is a dual channel PP amp using a dual triode 6BX7 in the output stage. The pans offer a lot of real estate for the builder, and soon they will be baking up some good sound in my workshop. aX PHOTO 2: Amp chassis. May 2007 3/22/2007 3:19:57 PM sound solutions By Ed Simon Speech Intelligibility – Part 3 The author concludes his series with a look at problems—and solutions— associated with reverb, resonances, and reflections. PHOTO 3: Treatment too thin. A classic method of measuring reverb is to clap two boards together and use a stopwatch to time how long the sound takes to decay. The better method of the day was to sound an organ pipe and time its decay. More sophisticated measures, of course, evolved as technologies advanced. Much of the early work was at 500 or 512Hz, which is still the design center frequency for music; for speech 2000Hz is preferable. The modern version of this is a small sound system, such as the “Sound Strobe” (aX 3/06). Now you can just twiddle a knob to get the impulse you need for listening tests. REVERB PROBLEMS Most of the computer-based audio measurement systems will also give a reverb time number or graph. They typically derive the reverb time from other kinds of test signals. When you use computerbased measurement systems to do this, you encounter that important warning: “To err is human, to really foul things up requires a computer!” (Anon.) The reverberant field decay is usually presented as a small matrix or graphs of the actual frequency and the time it takes to decay by 60dB. A typical reverb time meter such as the Goldline GL60 model uses octave bands from 125Hz4000Hz. It is different in that it measures only the first 20dB of decay, then presents the number as though it were 60dB of decay. That is because when I designed it, I was aiming for 20dB of signal-to-noise ratio to ensure good speech intelligibility. I knew then that it was the first drop in the sound that affected this. The 60dB number is still the classic reference, so that was my way of presenting useful data to the less experienced user. The meter also has the “bad” habit of not settling on a single reverb number if the field does not have a uniform rate of decay. The model of speech I use is a burst of sound followed by silence for twice as long. I had a recording of Andrew Carnegie speaking at the turn of the century in a large reverberant room. He spoke slowly by today’s standards—about three syllables per second. A fast talker today will speak six. For my model I use a rectangular gate that is open five times per second. Thus the on time is ¹⁄₁₅ of a second and the off time is ²⁄₁₅ of a second. Others who have studied actual speech use different time intervals. As wrong as they may be, my numbers work for me! You can use a meter such as the Goldline to determine not only a matrix of reverb numbers, but also how reverb changes in a given room. The manual (not mine) suggests you use a pink noise source with the meter. The sound directly from the source drops off as you move farther away. The reverberant field in a room will continue to build until the absorption and leakage out of the room equal the rate at which energy is added. This is the steady-state condition. Turning off the noise while you are far away from the sound source will trigger the meter and give you a classic reverb time number. Just remember, this is for only the first 20dB of the curve. There are some cases in which this does not happen. The meter bounces all over and does not settle on a single number, which is a strong indication that the room is not linear and there may be specific echoes that interfere with speech intelligibility. The room is most likely not very music friendly either. If you produce a sound impulse right next to the meter, the number it computes will be much lower than if you repeat the experiment with the meter across the room. If you use a Sound Strobe or other impulse generator audioXpress May 2007 SimonPt3-2761-2.indd 45 45 3/22/2007 4:20:54 PM through an existing or portable sound system and move away with the reverb time meter, at some point the meter or your calibrated ears will indicate a reverb time of 1.5 seconds at 2000Hz. Note this distance, which is most likely the same distance you would get from the speech articulation tests for an acceptable loss distance. Assuming that you speak at five syllables per second and you require about 5dB of decay before the next syllable to get acceptable understanding, then you would like to see a decay rate of 25dB in two-thirds of a second. The other third of a second is your sounding time. This gives you a classic good speech reverb time of 1.44 seconds, basically what the meter just showed you. CRITICAL DISTANCE As you move away from the constant sound source, the level directly from the source decreases. The level of the rever- FIGURE 2: Post absorption reverb. FIGURE 1: Pre-absorption reverb. � � � � berant field for a steady source will reach a constant level throughout a room. The distance at which the direct field equals the reverberant field is called the critical distance, which you can measure with a constant noise source and a sound level meter. Start at the farthest point and walk toward the sound source. You are at the critical distance when the level rises by 3dB. With some practice you can get close with just your ears and not- � � ������������������������� ���������������� �������������������������������� by John Linsley Hood NEW REPRINT OF THE 2ND EDITION. Starting with lucid descriptions of the parts involved (resistors, capacitors, inductors, tubes, and transistors), the author then begins joining them together to form circuits offering the reader an accessible approach to linear electronics design. Focusing mainly on audio amplifiers, the book features two of Linsley Hood’s classic designs which have become popular with the DIY crowd. Includes excellent coverage of amplifiers, oscillators, power supplies, filters, and feedback using clear examples and easily solved equations. Reprinted 2006, 1998, 348pp., 7 3/8” × 9 5/8”, softbound, ISBN 1-882580-49-4. Sh. wt: 2 lbs. ������������������������������ ������ “For many years ‘do-it-yourself’ audio enthusiasts have asked me, ‘What’s the best book for learning amplifier design?’…Thanks to Edward T. Dell [and Audio Amateur Inc.], this valuable work is once again in print, and now I have an easy answer to the ‘What’s the best book?’ question.” — Nelson Pass � � � � 46 audioXpress 5/07 SimonPt3-2761-2.indd 46 ��������������������������������������������������������������������� ������������������������������������������������������������������������ ������������������������������������������������������������������������� ������������������������������������������������������������������ www.audioXpress .com 3/22/2007 4:21:02 PM ing where the volume begins to increase. The rise means the sound level has doubled. One-half is the direct field, the other half is the reverberant field. In a really bad room this distance should be about the same as your speech articulation loss distance. That is why when you move away from the pulsed noise the reverb time meter shows agreement with the articulation tests. This is the maximum distance for unaided acceptable speech in the room. This will be at least the critical distance. At the critical distance the signal-to-noise ratio is by definition 0dB for continuous sounds. Because we speak in bursts, the reverberant field will not build to the same level as for continuous sound. With the model I use onethird on, two-thirds off—the ratio at the critical distance is at least 4.8dB signal to 0dB noise. This would be the worst case with an almost infinite reverb time. If you know the reverb time is less than infinite, you can calculate how much decay will occur between syllables and add that to the signal-to-noise ratio. You also know that the talkers’ speech drops off with distance squared. You can now calculate where the signal-to-noise level drops to 5dB in your room. You may wish to raise this goal depending on the expected use of the room. The critical distance can change if you approach from different directions when you measure the critical distance with a pulsed noise source. It is possible that this is due to room geometry or construction producing a nonuniform reverberant field. The most common cause is that the sound source has directional characteristics. You can use this ability of loudspeakers to be more directional than a plain human talking to your advantage. The idea is to put sound on the audience only where it will be absorbed. That way you Altitude 3500 Integrated Valve Amplifier PHOTO 4: Round trap in use. do not feed energy into the reverberant field. The directional loudspeakers will increase the effective speech intelligibility distance. It is possible to deliberately design very directional loudspeakers. One theory states that you can make a sound system overcome bad acoustics. As some ancients believed, the gods made us vain so they can enjoy the fall! You can make some improvements— horrible to bad or bad to okay, for example. But horrible to good will just not happen with loudspeakers alone. You must improve the room. One of humans’ annoying traits is our preference for simple answers. Is the room good or bad? Exactly what does it take to be good? In this case, you could hire one of my acoustician friends, pay them lots of money, follow their advice, pay attention to the details, and you will have a good room. But for those of you who want to know more. . . A CHURCH STORY The Altitude 3500 is the culmination of many years of development and refinement by Fountek Electronics. Component quality and circuit design have been carefully chosen to deliver the highest quality of musical reproduction, with accurate and emotional delivery of the sound stage. The Altitude 3500 Integrated valve amplifier features only the best available components with the shortest and cleanest signal paths possible with direct coupling used on the input stages to improve signal transit response. Specifications: Channels Inputs Output Power Output Class Output T.H.D. S/N Ration Valves 2-channel CD/Tuner/Aux1/Aux2 32WPC@1KHz /8ohm AB1 Push Pull 4 or 8 ohm speaker load less than 1% 89dB/A 2 x 12AT7 Twin triode 2 x 12BH7 Twin triode 4 x EL34B Pentode Chassis heavy gauge brushed aluminum on all sides Dimensions 350mm*190mm*320mm Net Weight 18Kgs (39.7lbs) Conformity CE Rating $1150.00 Introductory Price A local large church had a problem with speech not being well understood after a recent building renovation. The church, as far as I could tell, was originally built audioXpress May 2007 SimonPt3-2761-2.indd 47 47 3/26/2007 9:06:18 AM with an interior finish of plaster and stone. When this proved to be far too reverberant, the interior plaster ceilings were sprayed with a sound-absorbing plaster and the main ceiling covered with absorbing panels. This left the room adequate to good for speech but very unpleasant for music. When 30 years had passed and no one left could remember the original problems, the room was renovated to improve the musicality of the room. No acoustician was consulted. The designer plastered over the absorbent tile ceiling and painted the absorbent plaster. Now the room had lots of reverb and a few folks incorrectly thought it was improved, but it was now good for neither speech nor music. In addition, the room was much noisier. The noise problem involved an organ blower chamber isolated from the remodeled room by a masonry wall except where it had been cut to accept a heat- ing radiator. Only a piece of sheet metal blocked the visible opening. Closing the opening with a double layer of drywall and sealing reduced the noise. Many folks proposed installing large and very expensive loudspeakers to project speech the length of the room. Three different systems were tried and none proved adequate. I had a few ideas regarding the problem, so I contacted Sam Berkow (Sia Acoustics-Jazz at Lincoln Center, Hollywood Bowl, and Smaart Software) to visit the church. He took measurements using Smaart software and determined the major problem was that all the sound energy was not decaying uniformly. In fact, the energy at the 250Hz octave band was decaying so slowly that it was masking speech in the room. In addition, he thought that the curved roofs on the transepts (side seating areas) were the primary cause. He suggested adding enough absorption to drop the reverb time of the THE DECIBEL www.Alltubetesters.com Tube Tester Repair Repair, Calibration, Upgrades 35 + years experience All Makes and Models Circuit Upgrades/Improvements Testers sales Technical Support Bogey tubes available New Meters available Tester Refurbishing 6 month limited warranty on all work performed including calibration. Roger Kennedy 21143 Hawthorne Blvd., #354 Torrance, CA 90503 USA www.alltubetesters.com Email: [email protected] PH:(310) 323-3281 48 audioXpress 5/07 SimonPt3-2761-2.indd 48 T he decibel is one of those wonderful bits of jargon that we use to confuse the uninitiated. Please do not read further unless you already know the secret sign and password. The base unit is the bel, which is the logarithm base 10 of the ratio of the sound being measured to the threshold of hearing. Thus, if the sound energy is ten times louder than our threshold of hearing it is log(10/1)=1. If the sound is 100 times louder, it is 2 bels, 1000 times louder is 3 bels, and so on. Just count the number of zeroes after the 1. You can hear over a range of greater than 12 bels (120 decibels), which, when written out, is 1,000,000,000,000 to 1. Writing 120dB is much easier. The decibel becomes confusing when you have, for instance, only twice the energy. The math works out to 10 (to convert from bels to decibels) × logarithm (2/1). Use a calculator to do the logarithm, which works out to a two-fold increase, or 3.010299957. . . decibels, which you can round off to 3. With ten times as much energy (1 bel), you get 10 decibels. If you double the sounds’ energy again, it cannot be 20 decibels because that is 100 times as loud. You now know the secret of logarithms: add the 3 from the doubling to the 10 from the ten-fold increase to determine that the energy increases by 13dB. Thus, 40 times as much energy would be 3 + 3 + 10, or 16dB. Eighty times, of course, is 3 + 3 + 3 + 10, or 19dB. If you know that 20dB is 100 times and 19dB is 80 times, then what is 1dB? Well, 100 divided by 80 is 1.25. The log of 1.25 is .0969100. Ten times that is close enough to 1 that you should see how this works. The precise answer is 10 to the exponent (1dB/10 decibels to bel), which equals 1.258925412. . ., or 1. Another consideration is the accuracy to which you can measure. It is fine measuring a voltage on a digital meter that is accurate to four digits. A change in barometric pressure of 1˝ will change some sound levels by about .2dB. Wind and air movement also affects the readings. That is why sound pressure levels are rarely used with a resolution of greater than 1.0dB.—ES www.audioXpress .com 3/22/2007 4:21:09 PM room to 1.5 seconds with a reasonable crowd; in particular, putting absorbers in the transepts. As soon as we added two absorbers to a transept, it became immediately clear that he had identified the source of the resonance. Treating both transepts and adding material along the side walkway ceilings provided the acoustic treatment needed to change the room from very bad to good. In addition, because of the location of the absorbers, the aesthetics of the church remained unchanged. The moral of the story—find out exactly what the problem is before trying to fix it. RESONANCES Any two parallel walls will bounce sound back and forth. Most rooms have at least three pairs of such surfaces. If the walls are good reflectors, this will show up at the frequencies which have a half wavelength that is a multiple of the spacing distance. There are other kinds of resonators besides parallel surfaces. It is easy to understand that a wind instrument such as a flute uses the air motion inside it to produce a tone. Sound travels at a speed of about 1132´ per second. If you have the air bouncing between two acoustic nonlinearities, it will form a standing wave. Even random air motions will excite the wave and add energy to it as it bounces back and forth. The other common form of resonator is like a whistle in which the air rolls around in a circle and reinforces the resulting sound wave. All rooms have many resonances. So the concern involves resonances that occur at particular frequencies to which we are especially sensitive or are very strong. Finding out you have a problem resonance is simple. It will show up as a frequency or band of frequencies that do not decay as rapidly as the surrounding bands of frequencies. You can measure this with test equipment or use a musical instrument such as a piano or organ. You just listen for notes that hang around too long. This is sometimes called “color.” Figuring out which part of the room causes the problem resonance is a bit harder. Once you are able to produce or measure the resonance on demand, you can move a large absorber around until you find out where it has the most audioXpress May 2007 SimonPt3-2761-2.indd 49 49 3/22/2007 4:21:12 PM effect. Sometimes you will need to use many absorbers and cover most of a wall to produce a noticeable effect. The difficult times occur when you have a bell tower that may be causing problems and you want to try material on the ceiling 120´ above you! This may sound difficult, and it is. Finding out the cause of a problem is more art than science. Although there are some instruments that help, they are not common or readily available. The good news is that from my experience, resonances that cause a real problem with speech intelligibility are present in about 10% of the rooms I examine. Many small resonances at the right frequencies can enhance music. The common mistake in trying to fix a resonance is to place foam on the walls until the problem goes away. If the foam is not thick enough to absorb the frequencies of interest, it is not doing what you want and is just killing the mids and highs. This also colors the sound. If you want to use movable panels, be sure they are really big and thick. Once you have identified the area that causes the resonance, you can add just enough absorption to damp it. This is different than trying to add absorption to get a desired reverb time. Because of the nature of resonance, the absorption has twice as much or more effect than it would if it were just reverb. A second approach would be to change the surface. Building out, adding angled surfaces, or features of interest such as reliefs, or even using shelving to break up the characteristics that allow a single frequency to build are often used. If you can’t absorb it, bounce it around enough so that it spreads out and dissipates. REFLECTIONS Of course, by now you are thinking, this is nuts. “How can this be right if you don’t need to use a computer or any ludicrously expensive test gear?” That’s right! With simple measurements and calculations, you can achieve good reverb times in a room with nonuniform absorption and nonlinear reverb time curve. The only equipment you need is a pair of ears, paper, and a pencil. A calculator helps. Of course, sometimes this is not 50 audioXpress 5/07 SimonPt3-2761-2.indd 50 enough. You have until now been looking at statistical averages of the sound field. Another problem area to address involves echoes or sharp distinct reflections that are not muddled in the statistical average. If you add bookcases to the side and front walls, a small room would sound much better even with the same reverb time. The decay curve would now be much smoother due to the diffusion you have added. Helmut Haas (1958) determined that a single echo can reinforce speech intelligibility or destroy it. He concluded that if the repetition of a sound comes within 30ms, you perceive it as part of the original sound, perhaps adding a bit of spaciousness or volume to the original. The second sound must be 10dB louder than the first to be perceived at all. When the second sound comes after this period, it disturbs the speech. The effect is greater for faster speech. Some forms of late energy can even destroy speech intelligibility. Increasing the volume of the speech does not change this effect because the echo also increases. The direction of the echo does not have a great effect on sounds that originate from the front. As a demonstration, I ask two singers to sing a capella the same piece while walking away from each other. When they get to around 30–35´ apart, they find they cannot sing together. There is a slight variance due to the tempo of the piece. If you have ever tried Sound Strobe on a loudspeaker that has a path length difference at the crossover frequency, under some conditions you can hear a distinct double click even though the path length difference may be less than a foot. Haas used speech for his model; it does not encompass dissimilar sounds or frequency effects. It does work great for speech reinforcement design if you do not act silly trying to stretch the results of his work. RAY TRACING When you try to predict what the echo pattern of the sound will be like, you use the ray tracing model of sound dispersion. Simply put, you draw arrows pointing out from the sound source. When the rays strike a wall, ceiling, or other surface, you draw them bouncing onward as though they hit a mirror. Continue this path until the rays (arrows) reach where the listener(s) should be. You can then assume that the length of the ray is directly proportional to the time it takes the sound impulse to reach the listener. It is useful to plot the first direct ray, the second rays that bounce once off a wall or ceiling, and the third rays that bounce off two surfaces. This is usually enough to get an idea of what the ray response will be like. You can do more if you like, but the task becomes almost impossible for five to seven bounces. You can also scale the amplitude of the sound rays by multiplying the inverse square law value by the absorption coefficient of the surface materials. Sometimes the reflecting surface is small enough or angled so that it reflects only part of the ray and spreads out part of it. The wavelength or frequency of interest determines what size of non-uniformity becomes effective. Sometimes the room is too small to use the ray simplification at the lower frequencies. I stop using the ray model if the room is too small to allow seven wavelengths of the frequency of interest. This allows you to produce a graph of amplitude versus time. If you want to cheat a bit, you can also plot the reverb time curve on the same scale. Because the reverb time is usually based on steady-state energy excitation and the ray tracing assumes a unit impulse, you may wish to move the reverb time curve down a bit on the X axis. If you plot enough ray bounces, you will find it merges into a giant jumble that about matches the classic reverb time and that is where you can merge the curves. Computer programs are useful for this, but you can still do this by hand! All the unit spikes up to 30ms are combined as though they are one great sound. Some folks combine the rest of the mess for a second value. When the first value is 5–10dB greater than the second, speech intelligibility will be good. The exact value is influenced by your exact methodology, the noise level, a few other semi-mythical issues, and the intended audience. When the combination curve shows a nice drop of about 5–7dB for the initial www.audioXpress .com 3/22/2007 4:21:12 PM break and a smooth linear tail without any major jaggies, you probably have a good room for music. When the reflections coming in past 30ms are stronger than desired, you can add absorption to the reflecting surfaces. One mistake is to treat one sidewall and not the other. The reflections off the sidewalls contribute to the spaciousness of a room. If sidewall treatment is needed, use it sparingly and split it up onto both walls and stagger it. Sometimes this will decrease the overall reverb time too much. The trick, then, is to use a diffusing surface—anything from columns along a wall, moldings, or even strips of absorbent material. This will spread out the reflection, decreasing its level and adding to the reverberant tail. Sometimes you wish to reinforce the early energy of the first 30ms, which tends to improve the intimacy of a space. This is where a low ceiling angle to maximize projection to the audience works wonders. I once was involved in a project with acoustician David Klepper, who designed a glass reflector system that was on a remote control. At the first use Mimi Lerner was the soloist. I did not like the sound and asked her what she thought. She was diplomatic Mouser but agreed to sing a very brief bit (conserving her voice for the second performance). I lowered the reflectors by about 3´ and heard an amazing difference as the path length locked into the magic 30´. The second performance was much better! In the 1940s studies of movie theaters surprisingly concluded that some of the “good” examples had worse reproduction system frequency response than some of the “bad” examples. An excellent example that the nature of the sound reflections, reverb, and noise can be more important than just “fidelity.” One question that comes up from time to time is, “If we know so much these days, how come all the old concert halls are good halls and many newer halls are not as good?” The answer is simple: When you build a bad concert hall you either fix it or tear it down and build another one! I hope you have picked up enough useful information to improve the acoustic spaces you care about and will not need to resort to the wrecking ball! aX Easy Ordering In Nanoseconds • The ONLY New Catalog Every 90 Days • NEWEST Products & Technologies • Over 755,000 Products Online • More Than 325 Manufacturers • No Minimum Order • Same-day Shipping mouser.com (800) 346-6873 The Newest Products for Your Newest Designs The NEWEST Semiconductors | Passives | Interconnects | Power | Electromechanical | Test, Tools & Supplies Mouser, Mouser Electronics, and Mouser Electronics Pte. Ltd. are registered trademarks of Mouser Electronics, Inc. Other products, logos, and company names mentioned herein, may be trademarks of their respective owners. AudioXpress 4-1-07 indd 1 3/12/07 4:09:13 PM audioXpress May 2007 SimonPt3-2761-2.indd 51 51 3/22/2007 4:21:19 PM Classified VENDORS Audiophile components: JFETs, MOSFETs, Tantalum, Caddock, Dale resistors, Black Gate, ELNA Cerafine, SILMIC II, TONEREX, Nichicon Fine Gold Muse, KZ, Jensen Four-pole capacitors Stepped attenuators, Teflon cables, Connectors Custom designs for OEM customers www.borbelyaudio.com Selected BORBELY AUDIO kits in Japan: http://homepage3.nifty.com/sk-audio/ WANTED Low cost custom power and output transformers made by Trafomatic. www.engineeringvista.com Lots of audio information on our website. Please visit WHAT’S NEW on our homepage, www.tdl-tech.com (505-382-3173) stereo gear old/new/quality, speakers, amps, preamps, turntables, reel to reels, vacuum tubes, tube testers, guitars, parts, etc. 850-314-0321 Email: [email protected] What’s New on the aX website? Web-exclusive content: Word Test files from Ed Simon’s “Speech Intelligibility, Part 1” (aX 3/07). “Modifying Mighty Mouse,” By Bob McIntyre (aX 3/07). Jesse W. Knight’s review of Sony CD/DVD Player Model DVP-NS55P (aX 1/07). Articles from past issues: “A Phase Meter Calibrator,” By Charles Hansen (aX 11/06). Dan Ferguson’s review of Installer car stereo installation software (aX 12/06). “Low-Level Analog Switching,” By Dennis Hoffman (aX 1/07). “Grounding and System Interfacing,” By Gary Galo (aX 1/07). Dennis Colin’s review of The Art of Linear Electronics (aX 1/07). “How Lound Is Real?” By Larry Klein (aX 2/07). Yard Sale Yard Sale WANTED Pioneer Elite cassette tape deck model CT-A9XBK. Luther Wright 16901 Parksdale Road Petersburg, VA 23805 “Transferring LPs to DVDs in High Resolution,” By Victor Staggs (aX 2/07). “The Rocky Mountain Audio Fest,” By Bob Cordell (aX 2/07). Dennis Colin’s review of High Performance Loudspeakers Sixth Edition [plus table of contents] (aX 2/07). “A Prototyping System for Passive Crossovers,” By Ramkumar Ramaswamy (aX 3/07). David Milford’s review of PNF Audio Cables (aX 3/07). “A Low-Noise Measurement Preamp,” By Dennis Colin (aX 4/07). “Yard Sale” is published in each issue of aX. For guidelines on how subscribers can publish their free ad, see our website. 52 audioXpress 5/07 Classified-Ad Index507.indd 52 For information on these and others, visit www.audioxpress.com. And don’t forget to check out the links to our other magazines, Voice Coil and Multi Media Manufacturer! www.audioXpress .com 3/22/2007 3:58:33 PM review By Tom Perazella Revue Du Son Test CD Number 17 the 17th in a series that started in October 1993. The music is highlighted by female and male vocals (soloists and groups), old woodwind instruments, strings, piano, orchestra, organ, bells, large drums, and gongs. Tracks 16, 21, and 22 are not musical, but include applause, street sounds, and the killer helicopter. Track 1: The Magic of Kasarova—“Deh! Tu, Bell’anima” This track opens with very smooth woodwinds and strings. The vocalist is mezzosoprano Vesselina Kasarova, whose dynamic range is very large. Your speakers must be able to handle very sotto-voce inflections all the way to huge peaks. My Tenma sound level meter measured from 61-to-88dBsplA. If you have any midrange or tweeter peaks or distortions, this recording will sound very harsh. On a good system it will sound hugely powerful and engrossing. Track 2: Kari Bremnes: Svarta Bjorn— “Sangen om fyret ved Tornehamn” Close-miking can make recordings sound in-your-face, especially with mikes that have a presence peak. However, done properly it can impart a sense of immediacy and detail. This track walks the fine line in between. The voice is very clean and detailed without being overly bright. It is a great test piece because there are some highlevel low-frequency drums in the background that center around 40Hz and hit peaks of 102dBsplC, while the average is 78dBsplA. Anyone for an IM distortion test? A small two-way speaker will be hard-pressed to handle the high low-frequency levels while simultaneously keeping the voices clean. T est CDs fill a basic need to evaluate system and room performance. They come in various f lavors—some with lots of test signals, others with mostly music. Each has its place. A CD with properly designed and recorded/produced signals can save a lot of money otherwise spent on specialized test equipment. However, at the end of the day it’s all about music, so picking recordings that can reveal your system’s performance in various categories is invaluable. There is no shortage of musical test CDs. I have quite a few and use them extensively. Some are commercially available, others were custom made. A test CD should have a wide variety of music to test frequency response, transient response, dynamic range, freedom from distortion, and spatial characteristics. By the way, it should be listenable. If the music sounds like test tones, I’d rather use test tones. Test CD No. 17 was produced by the French magazine Revue Du Son. Usually I first read the track descriptions to get an idea of what to expect. In this case, I not only had liner notes, but also an article in the January/February 2005 Revue Du Son that gave more complete descriptions. 54 audioXpress 5/07 Perazella2803.indd 54 PHOTO 1: Revue du Son. Great! Well, maybe not. Everything is in French, which I can’t read. I’ve done blind equipment tests, but this is my first blind CD test. I would like to have provided insight from the magazine descriptions, but not being able to read them certainly minimized any listener bias. My response to a quick run-through was quite positive. The CD has 22 tracks and runs a total of 71:26. Deciphering what I could from the notes written by Jean Hiraga, the disc was mastered at Le Studio Acoustique de Passavant and is Track 3: Kari Bremnes: Svarta Bjorn—“Byssan lull” Strong, but not very deep-bass percussion opens this track. Peaks of around 95dBsplC centered around 50Hz provide a backdrop for more smooth vocals. The vocals are clear and separate from the background, resulting in a very intimate feeling. There are also some delicately struck bells that float above the vocals. At the end of the cut, Kari’s voice evolves to what sounds like quiet synthesized surf. This is a good test of separation of a clean vocal from a strong per- www.audioXpress .com 3/22/2007 4:19:24 PM cussive background. Track 4: Trésors Moyen-Age: Musique sacrée et Profane ensemble Sequentia— “Bonne amourette me tient gai” This is a short vocal track that was recorded in a hall with good acoustics. A solo voice provides the chance to hear its definition along with hall reflections. Other voices join, adding to the complexity and testing the ability of your system to separate the voices and their harmonics not only from each other, but from the hall reverberance. Each voice should sound rich and spacious, yet distinct. Track 5: Trésors Moyen-Age: Musique sacrée et Profane ensemble Peceval— “Aisso es viadera” Ancient instruments add distinctive flavors to this track. The opening woodwinds have a strong reedy sound. A female vocal enters and is accompanied by background percussion. The separation of the voice from the percussion is excellent. Track 6: Trésors Moyen-Age: Musique sacrée et Profane ensemble Peceval— “Ja nulls om pres” The opening strings are quite distinct with well-defined plucking and delicate harmonics. A male voice with realistic tonal balance and clear vibrato separates cleanly from the accompaniment. Sibilants are well controlled. A flute enters solo and is later added to the mix. During the vocals it should be audible, though in the background. Track 7: J. Brahms: Sonate Nr 1 op 1 pour piano, M.J. Jude—“Scherzo” This is an OK piano recording that shows good spatial and tonal balance. Harmonics are well presented. However, I have heard recordings with a much greater sense of dynamics. It’s a good recording, but would not be my primary reference. Track 8: Stefano Bollani: Smat-smat—“La Vita Intensa” This is a good track to show how demanding a piano can be to reproduce. It is quite dynamic with excellent hammer sounds and natural resonances from the lower strings. Being able to separate the chords’ harmonics while sounding tonally balanced is a definite challenge. All this happens in an atmosphere of transients and rhythms that can easily lead to a sense of musical confusion if your system cannot resolve all that is going on. It may not be everyone’s choice in music, but it is a great test piece. Track 9: Chopin: Ballades et Scherzos, A. Rubinstein—“Scherzo nr 2 op 31, Siminear” This piano piece is all about dynamics, transients, high- and low-level detail, and room acoustics. There is a good sense of the instrument while still having hall ambience that is not overly reverberant. Attacks are good. Low-level detail is excellent. Track 10: Orchestre de Contrebasses: CH. Genet—“Bass, Bass, Bass, Bass, Bass & Bass” As you might gather from the title, this is all about bass. And bass there is, plucked, bowed, and struck—string bass heaven! The detail is extraordinary. Harmonics extend to all frequency ranges. This is clean bass with enough higher frequencies to add spice. It is a great test of the ability to separate transients from the background bass lines. I ran it through my Behringer DEQ2496 RTA and found some of the bass line centered around 28Hz. There is quite a bit of energy all across the audio band with an interesting change from bass to midrange at one point. At a little over three minutes into the track several voices appear that move around the stage. It’s an entertaining change of pace. The piece ends with a sharp impact. Track 11: Vivaldi: Concerto nr 2, La Stravaganza, C. Todorovski—“Largo” As with a piano, it is often very difficult to make an organ recording that really sounds right. This one does justice to the instrument—a complex, powerful, subtle combination of tones that separates the organ from all other instruments. Balance is very good with a sense of position that is neither too close nor too far. The hall sounds believable. Upper registers are clean with good separation of upper-midrange and treble, especially in the presence of bass. The notes seem to float above the ambience. This is not a fireworks piece, but a believable simulation of being with the instrument. Track 12: Beethoven: Concerto pour violon, Heifetz/Munch—“Larghetto” Strings, beautiful strings. How they can make your spirit soar. Though if reproduced badly, they can send you running for the door. Here they are done well. The strings are very smooth without sounding soggy. Ambience adds to the realism. The violin is clean and well defined. Massed strings sound like massed strings, not some fur-ball of strident sound. Individual harmonics are easily heard. The violin’s intonation, bow sounds, and vibrato are excellent and well separated from background instruments. Plucked strings are believable. There is a lot going on in this recording. It is an excellent test of definition in which the result is a composite rich in texture rather than a lot of impressive, individually dramatic sounds. Detail is important to producing a realistic image even if not accompanied by striking dynamics. This is an excellent piece to see how well your system performs. It’s either right or the magic will be gone. Quad speaker owners will love this track. Track 13: Rachmaninoff: Concertos Nr 3 pour piano, Horowitz/Ormandy —“Allegro ma non tanto” I’m torn over this track. As I review my notes, I see the phrase “can’t put my finger on the problem.” There is something about this recording that I don’t like. The sound of the solo piano is good and clean, except for weakness in the lower register. However, when listening over speakers or headphones, there seems to be some glare when it is going full tilt with other instruments. Dynamic range also does not seem to be as wide as other piano recordings. This is the weakest track as a reference recording. If not in such strong company as the other tracks, it might be considered very good, but it pales in comparison. Track 14: CD Test Nr 7: “Presentation des Grandes Orgues de Saint Eustache à Paris par Jean Guillou” This is another great organ recording, not only because of the instrument, but also because of the hall and the ability to hear a male voice so clearly and with great intonation. Ambience is excellent. The different voices of the organ are audioXpress May 2007 Perazella2803.indd 55 55 3/22/2007 4:19:26 PM explained with short excerpts following each spoken section. There is first-rate definition in a highly reverberant space, displaying good highfrequency clarity and tremolo. The low pedals provide a nice rumble. The article mentions a stop capable of producing a 16Hz fundamental, but if it is there, it is at a low level. Never fear, this track is not about earth shaking bass, but rather about definition and ambience. The house shaker comes in track 22. Enjoy this one for its realism. Track 15: CD Test Nr 10: “clochettes” The bells are an extreme test of the highfrequency system performance. It is ripe with harmonics that can easily smear together into high-frequency oatmeal. The strikes produce strong transients and the decay sounds natural with gobs of harmonics and beat frequencies. Good luck if you have tweeter or crossover problems. Track 16: CD Test Nr 10: “applaudissements” The first of the non-musical tracks, this one features almost three minutes of applause in a large hall, with an ability to identify individuals yelling at different distances from the mikes. It is a very complex sound that will lose its realism if the playback system is lacking in any critical aspect. At a little over a minute into the track there is so much going on that the sound almost produces pink noise. However, through it all, the handclaps have a sharp attack, the voices are real and distinct, the hall size palpable, and the enthusiasm of the audience apparent. This should not sound overly sharp or muted. Pay special attention to how the voices separate from the applause. Track 17: Percussions XX—CD Test Nr 14: “Appendice alla perfezione” Delicate bells introduce this track. While the level is low, the attack and decay should be quite clear. The intensity increases and the sound, especially the attacks, should become louder without becoming harsh. With the harder strikes, note the increase in the ratio of the initial impact to the decay. There is extended harmonic content. You should also hear movement across the stage. As the track ends, there 56 audioXpress 5/0 5/077 Perazella2803.indd 56 are complex sounds at high volume. Regardless of the volume, they should always sound like bells. Track 18: Percussions XX—CD Test Nr 14: “Towards” Drums, cymbals, gongs! A friend once said I would stop while walking down the street to listen to a garbage can fall down a flight of stairs. I guess that is because highly dynamic, wide-bandwidth sounds can tell a lot about what is right and wrong with your system. This track is a great broadband transient test. I played it back at average levels around 100dBspl and peaks as high as 111dBspl, where everything must be right. Your speakers need a lot of linear displacement at all frequencies, you need enough clean power to avoid clipping the peaks, and a good radiation pattern will help it sound realistic. Use caution when playing this track because it can damage wimpy speakers, and your hearing if you play it for extended periods. Track 19: CD Test Nr 10: “Gongs” This is the gong show. They can really sound nasty if you have problems anywhere in the frequency band. The transients are brutal. There is energy over much of the audio spectrum. Harmonics are abundant. Check out the levels of the strikes at 23 and 32 seconds. Also check out the shimmering effects later in the track. If your system has good low-level resolution, you will hear voices close to the end. Track 20: CD Test Nr 10: “Grosse caisse” Forget the dog, beware of the drum! This track is brutal. There is a huge drumstrike impact. At my listening position, I recorded a peak level of 115dBsplC. If your speakers survive, listen for the detail in the decay before the next hit. Track 21: CD Test Nr 12: “Bruits de rue et de moto” This is one of only a few recordings I have of an outdoor venue that sounds real. It was made on a street and the sounds are amazingly real in terms of the image width and depth. The superimposition of the voices with the footsteps sounds uncannily real. At around 23 seconds there is some kind of mechanical sound I cannot identify that is clearly separate from the rest of the foot and voice traffic. The placement of different voices is excellent. At around 1:06 a motorcycle starts up in the background. It comes into the foreground moving to the left and across to the right, with low and high frequencies as the rider blips the throttle. As with the earlier applause track, the sound of footsteps is the delineating factor in the realism. The heel attacks are crisp without being overly sharp, and you can hear the slap of the soles as they hit pavement. The natural voices float above the foot sounds providing the frosting on the cake. This is a very good test track. Track 22: CD Test Nr 8: “hélicoptère, decollage” OK, you have been warned about other tracks, but if you have not paid attention before, do so now. This track is brutal. If you value your speakers, please use restraint when setting the volume. I suggest extra caution if you have a small two-way speaker because it just won’t cut it. In fact, it will be a total letdown; you will probably hear nothing partway through the cut except gobs of distortion and the sound of your speakers self-destructing. This track sneaks up on you because it starts out pretty normal. You hear the sounds of a turbine-powered helicopter preparing to lift off. The compressor whine is realistic, plus the hiss characteristic of gobs of air being drawn into a jet engine. The hiss becomes dominated by the sound of the rotors. If you cannot reproduce frequencies below 20Hz, you will miss the action. There are very high levels at low frequencies. To determine just how low, I ran the signal from my preamp to my Tektronix oscilloscope and recorded the waveform. Figure 1 shows a large low-frequency component around 19Hz. This is serious low-frequency energy. Even with my two very long-excursion 15˝ woofers, I started to get ugly noises at 107dBspl. Death to small speakers! I needed to reduce the peak levels to around 105dBspl to stop the really serious uglies. After running the tests, I consulted the calibration chart for my sound level meter and saw that the response at 20Hz was 5dB down. Therefore, the sustained www.audioXpress .com 3/26/2007 9:03:54 AM level was really 110dBspl. The sub I had built into my former house would have been a better match for this track. It had eight 12˝ drivers (see “True Bass,” 5/96 Speaker Builder). That is the kind of volume displacement necessary to reproduce serious bass at high levels. At around 2:55 there are some high frequencies that are either the rotor tips exceeding Mach 1 or the digital recording instruments exceeding 0dBFS. In any case, this track is an interesting high-frequencies test if you are familiar with compressor whine. It is certainly a source of very high levels of low frequencies from the rotors. Small woofers need not apply. SUMMARY The real question is did it pass as a useful musical test disk? The answer is definitely yes. There are enough different musical and non-musical but natural sounds to provide a wide range of stress tests for any system. More important, there are many pieces that have sufficient content quality to test not only whether it sounds real, but real enough to elicit emotional responses. Highly recommended! aX FIGURE 1: A large low-frequency component around 19Hz. Appendix Home System: CD player Preamp EQ Crossover Amps—high Amps—mid Amps—low Speakers—mid/high Speakers—mid bass Speakers—sub bass Portable System: CD player Headphone Amp Headphones Test Equipment: Sound level meter RTA Oscilloscope Sony 707ESD Custom-built, based on AD797 op amps and BUF03 output buffers Behringer DEQ2496 Behringer DCX2496 (Linkwitz-Riley 48dB/ octave slopes at 71 and 303Hz) One two-channel Crown Macro Reference amp Three—AudioSource Amp3 Two—KG-5230 “plate” amp Two—each consists of a Bohlender-Graebener RD75 in a custom baffle. See “On Angel’s Wings” in the January 2001 audioXpress. Two—each consists of six Peerless 831727 10˝ woofers in a custom baffle. See “A Dipole Midbass” in the June 2004 audioXpress. Two—each consists of a Dayton 15˝ DVC woofer in a 5ft3 sealed box Panasonic SL-CT520 Headroom Total Airhead amp Etymotic Research ER4S Tenma 72-860, calibrated against an ACO 7012 microphone Behringer DEQ2496 Tektronix TDS210 audioXpress May 2007 Perazella2803.indd 57 57 3/22/2007 4:19:33 PM XPRESSMail LESS WAR, MORE PEACE (OR VALVET AMPLIFIER) Due to a slight mis-communication, I didn’t see the final proofs of my article “Amplifier War and Peace” about the Valvet™ hybrid amplifier before printing (March ’07, p. 14). Thus, potential builders should note that C7 is shown in Fig. 1 as 47µF, but should be 0.47µF (plastic film). Also, if built as shown, there is a nasty (but not fatal) “turnon thump” through the speakers. This is due to the HT turn-on upsetting the MOSFET biasing momentarily. The simple fix is to add another step to the power switch, so heaters, then HT, then MOSFETs are progressively turned on. Simon Brown [email protected] OSCILLATOR PARTS Reading Dennis Colin’s “A Wide-Range Audio Sweep Oscillator” (aX 2/07, p. 26), I found that he is, as usual, making it difficult to obtain parts! Harris Semiconductor no longer exists as a separate entity; they were eaten by Intersil, long ago. Allied Electronics used to carry this part (under Harris), but no longer carry Intersil. A google search turns up loads of suppliers—in Hong Kong, and other exotic places—bad news if you live here. I did find one stocking distributor in the US: www.1sourcecomponents.com. I have requested a quote for small quantities. We’ll see what happens. John Nickerson [email protected] Dennis Colin responds: My sincerest apology; I hadn’t known that the CA3280AE wasn’t available. Digi-Key has some Intersil parts, but not this one. What a shame; this part is extremely versatile. I have six Harris units and one original RCA; I’d better preserve them in a time capsule! Please let aX know if your search is successful. If not, and there’s no substitute, I could try to design a discrete transistor equivalent, or change the oscillating circuit 58 audioXpress 5/07 xpressmail-1.indd 58 to use analog multipliers. That could reduce the frequency range because of voltage offsets. Thanks for your letter; in future projects I’ll make sure all parts are available. DVD/SACD PLAYERS I decided to document my recent experiences with SACD/DVD player modifications. I first pursued this back in 2003 when I procured a Philips SACD1000 unit. I then had a lot of trouble obtaining technical information (tech service manual) until I wrote your magazine, detailing my experiences. With help from your readers, I eventually did obtain a CD-ROM containing the information I wanted. However, that’s “ancient history” right now—I was diverted from that path by involvement in other projects and put it aside. My experience now is with a pair of cheap players—Sony DVP-NS500V and the oppo-digital DV-970 universal disc player. Back in 2003, I had also (easily and quickly thanks to Sony’s professional services) procured the tech manual for the Sony unit. At that time, I did an ultra simple (and simple-minded) revision, installing “pull-down” resistors (4.32k, RN55D) at the outputs of the main stereo output op amp and also bypassing the output coupling caps (47µF/ 16V) with small polypropylene caps (the well-known 50V Panasonic units available from Digi-Key). The audio output channels in the Sony unit are all handled by the cheap and ubiquitous 4558 dual op amp. The results were modest but apparent, and listening quality did improve a bit. I put that aside for a while until I remembered how useful the AD827 had been in my previous projects. This fastsettling video op amp works very well as a substitute for other unity-gain stable devices in common audio circuits—it has always outperformed the garden variety chips I have encountered in other pieces of consumer gear (line-level applications). Its one drawback is that it is not available in an 8-pin surface-mount package. Luckily a friend came to the rescue and mentioned the AD828, which is stable down to a gain of 2 (no problem in these players I am referring to) and is otherwise reasonably similar in performance to the AD827. It is also cheaper and is available in an 8-pin SOIC package (surface-mount). The temptation was too great. I tried it out in the Sony DVP-S500V (IC202 position) and the results were what I’d been dreaming about for SACD playback (and the 24/96 Classic Records DAD discs—which are DVD-V in twochannel stereo). All of the problems with the SACD and the DAD were eliminated, including the new “Living Stereo” hybrid SACD series, the older Sony Classical SACDonly discs dating back to 1999/2000 and later, and the original circa-1998 Classic Records DAD discs. By comparison, the playback results are thrilling. My resources are very limited, so I don’t have access to more than about 20 discs with which to demonstrate these results; others will need to go further afield than I can right now. How do these hi-res discs compare to CD? (My current CD reference is any transport used with the heavily modified Philips DAC960. . . work done on it in 1993 and in 1998—all documented in the essential POOGE book by Jung and Galo.) They are decisively superior—in every way. And this is with an el-cheapo (but now modified with the AD828) SONY DVP-NS500V DVD/SACD/ CD player. It’s possibly the most dramatic transformation I’ve experienced in several years. My suspicions that SACD and DVDV (at 24/96) formats were capable of outstanding results are now confirmed (and almost nobody I know is aware of this!). I am surprised and pleased that my suspicions were correct. However, beware of producers who issued SACD discs made from CD masters ( John Atkinson—and others?—have exposed these charlatans in the past. . . and I can tell you now, the differences are amazingly obvious). I also performed this “trick” on my www.audioXpress .com 3/22/2007 3:50:07 PM oppo-digital DV-970 player (the main stereo outputs only—and yes, it also uses the 4558 chip too—perhaps everything does). . . and with some trepidation, because I have no documentation for it. Luckily a scope and the old CBS CD-1 test disc come in handy. The sonic improvements are similar, and are also obvious when playing-back a movie DVD (PCM - stereo option). This is a good all-round improvement, with good results for every application. R. K. LeBeck. Jr. Kirkland, Wash. MATT HAMILTON—IN MEMORIAM In January 1994, I placed an ad in Speaker Builder and Audio Amateur. It brought Matt Hamilton and me together. I wrote about my relationship with Matt as my mentor in the May 2004 issue of audioXpress (“Letters,” p. 68). It is with great sadness and a profound sense of personal loss that I report Matt’s passing on October 29, 2006, in Bradenton, Fla., after a prolonged illness. William Matthew Hamilton was born on May 21, 1925, in Audra, W.Va. While growing up, he and a friend built radios, and never lost his love for electronics. He graduated from Buckhannon Upshur High School, W. Va., in 1943; attended Fenn College in Cleveland, Ohio, and married Wanita Waugh in 1947. He worked as a mechanic on both automobiles and buses until 1955. Matt then worked for the Thew Shovel Company in Lorain, Ohio, in the engineering department until 1959, when he started working for the Burroughs Corporation. During the period he worked for Burroughs, he assisted in selling and installing many large computer systems in Ohio, Michigan, Wisconsin, Pennsylvania, California, and also in Amsterdam, The Netherlands. He returned to the US in 1971, retired from Burroughs in 1986, and moved from Pennsylvania to Bradenton, Fla., in 1988. Sometime in the 1990s, he started giving computers to academically motivated, needy children. He accepted computers and associated equipment from individuals and companies, and made sure the computers were in good work- ing condition and configured them so the children could use them with ease. He gave away dozens and dozens of entire computer systems, complete with monitors, mouse devices, printers, and speakers, to children of all backgrounds. I recall one very poor Mexican family who had previously been living in a van. They’d finally gotten a home to live in, and the little girl who was the recipient of Matt’s generosity of heart was recommended as an outstanding student to Matt to be a computer recipient by her school teacher. Another fortunate beneficiary of Matt’s kindness was a little Mexican-American girl whose mother my wife had seen through four pregnancies (my wife is an Advanced Registered Nurse Practitioner—Certified NurseMidwife), and she has mentored the entire family. Matt was happy to give her a computer system, too. He never asked all the dozens and dozens of children and their families for anything more than thanks. His wife, Wanita, says of Matthew: “He was very capable—no job was impossible for him.” Wanita figures prom- inently in this story because she was always very supportive of his involvement in his many and varied projects. She supplied the grille material for his D’Appolito speakers and actually helped him stretch the material over and around the speakers. She also provided the foregoing biographical information on Matt. I miss my friend more than words can say. He will be forever in my mind and in my heart. Angel Luis Rivera [email protected] CD/VINYL TESTING After scanning the Feb. '07 issue of audioXpress, especially the CD/vinyl system in Indonesia (p. 31), it occurs to me that an overlooked issue in the entire controversy may be related to whatever occurred in mastering. I roundly criticize the current practice of severe peak limiting on many CD releases in a misguided attempt to make something with a brickwall peak ceiling play louder. I thought this practice came about with the adoption of CDs as our primary music transport media. audioXpress May 2007 xpressmail-1.indd 59 59 3/22/2007 3:50:13 PM In the process of transferring some vintage vinyl to CD, I was surprised when I looked at the audio envelope of the transferred disc on my audio workstation and found it looked like toothpaste, as most contemporary CD releases look. My conjecture, at this point, is that at least part of the differences heard in CD/vinyl comparisons are differences in mastering practice rather than differences between the two methods of delivery. It is folly to assume that the master tapes are transferred verbatim to either medium, because they aren’t. The record companies have finally recognized the value of their back catalog and are bringing more and more of their old recordings back into circulation. But when they do this, the recordings are inevitably subjected to “mastering,” and in the process they may be caressed or abused. I plan to explore this further by comparing the long-term envelopes of the recordings between vinyl and CD releases of the same material. I know that I have an original Capitol Records release of Sgt. Peppers, a British pressing of the same, and the CD release of the same. It will be interesting to compare the three. Rick Chinn Sammamish, Wash. SAFETY FIRST I would like to comment about certain technical viewpoints expressed in the article “Grounding and System Interfacing” ( Jan. ’07, p. 26). While I certainly agree with most of Mr. Galo’s statements and those he attributes to Mr. Whitlock, I must take exception to one major issue: Attributions to Mr. Whitlock that “. . . earth grounds are for lightning protection,” and that “. . . . earth ground plays no role in protecting people from electrocution.” These seem to be contradictory statements. If earth grounds are for lightning protection, then they certainly play a role in protecting people from electrocution (from lightning and from a little-known effect I describe later). I can only assume that Mr. Whitlock was only considering his example shown in Fig. 1 on page 26, in which defective equipment develops an internal short 60 audioXpress 5/07 xpressmail-1.indd 60 and, if the equipment’s chassis were to be not grounded, the chassis would be “hot” and thus dangerous. While lightning strikes occur very rarely in most of the country, Mr. Whitlock’s figure shows the components of a more menacing, 24-hours-a-day threat to equipment and humans. This threat is the utility distribution system itself; and this is where the building ground, in my opinion, does its “thing.” The utility transformer does not have perfect isolation, as depicted in the schematic, between its primary (typically 4kV, 12kV, or more volts) and the building’s load (typically 120, 208, 240, or 480V). This lack of isolation “in the real world” produces leakage currents that are primarily due to capacitance effects (proximity of windings and wires) and resistance (dirty insulators, poor insulation, and so on). While the leakage current may be relatively small as far as building loads are concerned, it can easily provide more than enough amperage to electrocute someone. This current is always there to varying degrees, depending upon transformer and wiring condition and age. Admittedly, the ground rod (or any other grounding system) is not a perfect connection to “ground” (it has a low, but not zero resistance), and this is one of the reasons that it is possible to measure voltage differences between grounds. Stated another way, if the ground rod (or ground system) were not present, people would be electrocuted every day in their homes, office buildings, or factories just by touching perfectly functional equipment that has no internal faults. Another point I’d like to make is that utility companies ground their power transformer secondaries in addition to the customers’ grounds. This is due partly to the fact that utility transformers rarely feed just one customer. If they had multiple customers, they would have multiple grounds anyway (and could not depend upon one customer to provide an adequate ground for all of the other customers). Additionally, there are times when they might need to disconnect the lines to customer(s), so they certainly need to be concerned about the safety of their own personnel and wiring. Imagine an ungrounded transformer with a 12kV primary and its secondary www.audioXpress .com 3/22/2007 3:50:14 PM is not grounded. The utility’s wiring and the customer’s wiring are rated at 600V. Without a ground, the wiring is subject to voltages (thought to be zero) but that could be many kilovolts, maybe 12kV. Over a prolonged time, even new wiring would fail, and—more important than this—personnel could be subjected to the same voltage (very, very dangerous). Ironically, new wiring would lead to a more dangerous condition, because more leakage current would be available. With 50 years as an electrician, I am personally aware of several dangerous—and lethal—instances of this type of problem. In one case, a utility worker was killed near a pumping plant I was maintaining when he was working inside a relatively small ground-mounted transformer feeding several houses nearby. He was working on the secondary when he received a “high-voltage” burn even though the 12kV was not accessible. Another instance occurred when an electrician working at a pumping plant received a call that the pumps were not working in the facility and decided to measure the voltage-to-ground of a 480V service to the pump building. This was a three-phase system with a 12kV primary and 480V secondary (he was not aware at the time that the secondary was ungrounded). Normally, the voltageto-ground is 277V on each phase; but this is only true in a grounded system. The utility source was in trouble (apparently one or two of the three transformers' primary fuses had blown due to insulation breakdown in the old secondary wiring as described previously). Even though the blown fuses would not permit any pumps to run, that one good fuse was allowing leakage current to flow from the high to the low voltage connections. When the electrician touched the leads of his voltmeter, which was set to the 750V scale, the meter exploded in his hands and he was slightly burned and very surprised and frightened. If he had touched any electrical connections in the building with any part of his body—thinking that power was off—he could have been killed by a current that might not have been strong enough to even light a light bulb. As far as the article’s discussion of good and bad ways to try to eliminate noise in audio gear, I couldn’t agree more. Three-prong to two-prong adapters (used as “ground lifters”) is a misunderstood, and thus, dangerous item to deploy by persons testing or trying to eliminate ground loops. They are used because they are convenient; and alternatives may not be known or available at the time. Perhaps their discontinued use for these purposes, thanks to Mr. Galo’s article with information from Mr. Whitlock, may prevent someone’s tragedy. Gene Davis [email protected] CAR AUDIO I thank you for publishing audioXpress, without which a large part of my life would be missing. I do, however, have a few complaints. Please, more modern topics and less of the “good old tube amps.” I understand why you run so many tube articles, and empathize. But, may I suggest you take even a brief look at the automotive amp industry (repair, maintenance, building)? audioXpress May 2007 xpressmail-1.indd 61 61 3/22/2007 3:50:19 PM I am an automotive installer, but prefer the permanence of “home” equipment/ installs. I’ve seen Class BD, Class D, Class T, and so on each hit big in the automotive field (and last), years before home stereo even considered them. Also, nearly all of the innovations for speakers, especially subwoofers, have come from auto needs/desires. So please, do music a favor by getting more young people involved in how all this stuff works. (I’m 47 and have saved/ repaired massive quantities of amps, EQs, subwoofers, and so on through simple repairs and total rebuilds.) My daily driven “grocery getter” van has done 160dB at the dash. Topics of most interest, I think, might be: 1. The amp power converter/supplies. 2. Amp topologies and special needs in autos. 3. Matching subs with amps. (None of our customers seem to understand that you don’t need 3000W RMS and subs to match, when 300W with efficient drivers will rattle the mirror off the windshield.) I’m not sure whether you’re aware—or care—but it is interesting that in competition concrete filled cars are nearing 190dB. Personally, I prefer sound quality. Again, thank you for what you do. Glenn Ray Dõrzök Dimock, SD NIGHT SCHOOL I love your magazine. I also think there are a few subscribers like myself who love the hi-fi hobby, love to solder and rebuild equipment, but may have needed extra work in areas of mathematics. In that respect many of your articles go over my head. But one did not. The February issue featured an article by Jan Didden about a visit with some Indonesian audiophiles. It was a really great article! Keep those special reports coming, they make your magazine more adaptable to all audio nuts. In turn, I will go back to night school to brush up on decimals, fractions, and graphs. Thanks for a great mag. Mark Korda [email protected] aX ������������������������������������ �������������������������������������� ��������������������������������������������������������������������������� ��������������������������������������������������������������������������������� �������������������������������������������������������������������������������� ������������������������������������������������������������������������� ���������������������������������������������������������������������������� ������������������������������������������������������������������������������ ����������������������������������������������������������������������������� ���������������������������������� �������������������������������������������������������������������������������������� �������������������������������������������������������������������������� ������������������������������������������������������������������������������������������������������������������ �������������������������������������������������������������������������������������������������������������� ������������������������������������������������������������������������������������� ��������������������������� ��������������������������������������������� ��������������������������������������������������������������� ���������������������������������������������������������� 62 audioXpress 5/07 xpressmail-1.indd 62 www.audioXpress .com 3/22/2007 3:50:22 PM