Competitor Series Dryers - Bienvenidos a Grupo Navarro

Competitively
Priced, Completely GSI.
Competitor Series Dryers
Cost Efficient,
"Your Complete
Systems
Manufacturer."
THE COMPETITIVE EDGE
GSI Competitor 100 Series grain dryers offer all the latest
set point are easily programmable and monitored through a 6 key
technological advancements you would expect from a quality
LCD display panel. The Series 2000 computer control eliminates
drying system at a very competitive price. These single fan
99% of all moving parts in the control box, such as troublesome
dryers feature microprocessor based controls with computer
timers, mechanical relays, thermostats and time delays saving in
assisted operation and automated load and unload capabili-
setup time and dryer efficiency.
ties. Extremely efficient and easy to operate, the Competitor
Series can effectively speed up your operation without sacrificing grain quality.
easy operation
Not exactly an electronics major? No problem, the 100
Series dryer performs with practically a mind of its own and
operating a dryer has never been easier. Easy access gauges
The"smart" system eliminates guesswork by telling the operator instant
information via a custom backlit LCD display.
and switches with
indicator lights
provide quick reference for every
operating function
of the dryer. The
demanding applications,
gives the user a
GSI’s Competitor 100
choice between
Series dryers have the
continuous flow
brawn and the brains to
operation with the flip of a switch. All dryer times
and temperatures including, grain and plenum
delay, out of grain timer, unload
Designed for today’s
flexible operation
or staged batch
temperature, batch timers, level auger
it's the
"smart" choice
keep you ahead of the harvest year after year. See for
yourself the difference a GSI Competitor
Series dryer can make by contacting
your local GSI dealer or give us a
call at 217-226-4421.
cleanout delay and moisture control
The GSI Competitor 100 Series is blowing away the competition with system features
and controls unavailable through any other manufacturer. This line of single fan
portable grain dryers offers superb drying efficiency and tremendous savings which
lasts from season to season.
Perforated wet bin
comes standard on
16' to 26' dryers
(optional on 8' to 14').
basket features
Several unique basket features are available for convenience and drying efficiency.
Perforated wet bins are used to enhance
Level auger
mounted on oil
impregnated wood
hanger bearings
aids in long life
and dependability.
Work light provides convenience and safety
in poorly lit areas.
COMPETITOR
COMPONENTS
The auger drive pulley is visible through
the perforated cover,
to verify operation.
fans & heaters
The high efficiency, one-piece fan and heater uti-
preheating and allow visual inspection of
lizes only low speed, low noise fans, while providing
Air mixing chambers
thoroughly mix heat
and air before it
enters the plenum
chamber.
the grain flow. The low 14' 6" height with
wet bin allows the dryer to fit in places others can't, as well as improve the capacity
optimum heated air flow for every drying application.
All units use fiberglass reinforced polypropylene fan
blades that feature an extremely low starting load,
high air flow across a wide static pressure range,
0.094 (3/32") galvanized or
stainless steel perforated
screens.
All galvanized fan
housing eliminates
rust and corrosion.
precise balance and quiet operation. The Optimizer
Blue Burn System is standard on all LP models.
Versatile on/off or high/low cycling assures energy
0.050" galvanized steel
small grain perforated
screens.
Safety disconnect
circuit breaker for
safe, economical
installation.
14" grain columns
for maximum
capacity and even,
efficient drying
temperature and the Airstream fan and heater's easy
to adjust vaporizer, large service access doors and
oil filled gas gauges make it a big hit among
option on 8'-14' dryers. Wide 14" grain
Light weight, high efficiency fan blades are
used placing less
stress on the motor at
startup. An adjustable
pitch allows it to
achieve the highest
possible airflow.
columns hold the maximum amount of
grain while assuring even, efficient dry-
mixing chamber to mix the air and heat,
Large 15"
wide door for
access to
unload auger.
and to shield the grain columns from
direct contact with the burner flame.
burner and a view window is provided to observe
trol allows monitoring and controlling of plenum
on 16'-26' dryers and is an available
column. The plenum also has an air
Electronic Ignition System is used to monitor the
burner operation. In addition, the Series 2000 con-
of drying. The wet bin comes standard
ing from the inside to the outside of the
efficient burner operation for all fuel mixes. An
Column access doors
allow for easy, fast
column unloading if
necessary, and
access to meter rolls.
On/Off or High/Low
cycling burner.
State-of-the-art
monitoring and temperature control system for trouble-free
operation.
Clean out doors
allow easy
cleaning of bottom auger.
quality moisture control
Moisture control is essential to a continuous flow
Standard grain sampler.
Each Competitor
Series dryer comes
with the grain sampler
as a standard feature.
This enables the user
to safely obtain a dry
grain sample.
portable dryer users.
Adjustable gates
regulate grain flow
and allow manual
column emptying.
Heavy auger with
1/4" flighting for
longer life.
Commercial SCR,
gear driven, single
chain metering roll
drive. Full length
hardened, extruded
aluminum meter rolls
ensure gentle, accurate grain flow.
dryer. GSI's Airstream moisture control is the ultimate in even moisture regulation. Sensing probes
throughout the grain columns monitor temperature,
thereby determining moisture, and adjusting the
grain flow as necessary utilizing a 2-speed high low
system. The computerized controls start all dryer
fan, load and unload motors sequentially and switch
Grain sampler with moisture sensor.
positioning is monitored in the staged batch mode
for proper placement.
100 SERIES FEATURES
control boxes
The computerized controls are housed in an all galvanized control box
outer screen
options
that features double sealed doors and no-weld construction. All dryer
Double galvanized 3-piece
operations can be viewed through UV protected safety glass. All elec-
steel dryer screens (G165, 2
tronics are extensively protected against electrical spikes and surges.
ounce nominally applied galva-
It is completely designed to be the ultimate protection for computerized
nizing) are used for increased
components in a rugged grain drying environment.
protection from the elements.
The control box is mounted on ver-
Small grains, 0.050" perforated galvanized screens are also
tical rails, making adjustment of its
available. Optional stainless steel bolts, nuts and outer screens
height possible depending on the
can also provide for the utmost in corrosion resistance.
height of the dryer after installation.
Branch circuit breakers are used in
all voltages and control transformer
emergency cooling
All Airstream dryers have an emergency cooling mode. This
wiring for the 110V control circuit
enables an Airstream dryer to run only the fans whenever a grain
and 220V SCR drive circuit are sep-
or plenum high limit safety has caused a shutdown. Whenever a
arated on all 440V dryers to prevent
shutdown occurs, an emergency cooling mode can be initiated
power surges from unstable power
that will run only the fans to allow the high limit to cool and reset
supplies. High quality compression terminals are used for all motor con-
safeties to normal operating condition. Once started, the fans
nections as well as computer control circuits. To insure safe, reliable
will run for five minutes and then stop, allowing the operator to
operation, we also include a ground rod in each dryer for proper ground-
restart the dryer providing safeties have returned to normal.
ing of the dryer.
pressure switch
An air switch is mounted on the front of the dryer to read
air pressure in the plenum instead of airflow from the fan.
This provides a more reliable proof of airflow than the typical
sail switches or interconnects. This type of airflow monitoring
system is also proven to be the safest and most dependable
airflow monitoring system available.
safety shutdown indicator
GSI/Airstream dryers feature a totally computerized 12 volt
DC safety system with the capability of monitoring a comprehensive set of safety controls. The drying chamber is equipped with plenum temperature high limit controls and an air
pressure sensor. Fan housing temperature limit, vaporizer temperature limit, grain temperature high limits, grain discharge
and flame detection are all monitored as well.
consistent grain drying
The 100 Series dryers feature custom designed air mix chambers which thoroughly mix immediate burner heat with ambient
air creating an even drying temperature in the plenum chamber
throughout the front, back and sides. An optional fill auger distribution pan is also available if adverse harvest conditions result in
trash filled wet grain. The pan helps distribute fines in the top of
the dryer allowing unobstructed airflow and uniform grain movement throughout the dryer.
out of grain (unload cleanout)
The computer knows the difference between a safety that
opened indicating a problem with the dryer and a shutdown that
occurs during normal operation. For instance, if the out of grain
timer shuts down the dryer this is not looked at as a safety hazard. So, before the dryer completely shuts down, the computer
will first allow the unload auger and any take away augers to run
large plenum clean
out door sealer
long enough to clean themselves out. The amount of time they
will run is determined by the setting of the unload time delay.
For easy access to the unload auger and metering rolls a
large plenum clean out door with sealing strips was added to
prevent air pressure and heat loss into the unload chamber.
8" flight
All auger flighting is standardized to eight inch diameter
and 1/4" ribbon.
auxiliary auger overloads
Auxiliary auger overloads are provided for an additional
load and unload auger up to 7.5 horsepower.
GSI’s dryers are
manufactured in
a 130,000 square
foot facility
located in
Newton, Illinois
USA
COMPETITOR 100 SERIES SINGLE FAN DRYER SPECIFICATIONS
MODELS
WITHOUT WET BIN
108
110
112
114
Drying Capacity Shelled Corn
Dry and Cool 25% to 15%
Dry and Cool 20% to 15%
Full Heat 30% to 15% 2
Full Heat 25% to 15% 2
Full Heat 20% to 15% 2
108
110
112
WITH WET BIN*
114
116
118
120
122
126
130 BPH
170 BPH
150 BPH
205 BPH
335 BPH
165 BPH
220 BPH
190 BPH
260 BPH
420 BPH
220 BPH
290 BPH
255 BPH
345 BPH
560 BPH
260 BPH
340 BPH
300 BPH
405 BPH
650 BPH
360 BPH
475 BPH
415 BPH
560 BPH
905 BPH
390 BPH
520 BPH
460 BPH
610 BPH
990 BPH
455 BPH
605 BPH
540 BPH
715 BPH
1155 BPH
1
120 BPH
155 BPH
135 BPH
190 BPH
310 BPH
150 BPH
200 BPH
170 BPH
240 BPH
385 BPH
205 BPH
270 BPH
235 BPH
335 BPH
525 BPH
245 BPH
320 BPH
275 BPH
390 BPH
610 BPH
280 BPH
370 BPH
320 BPH
440 BPH
710 BPH
320 BPH
430 BPH
380 BPH
505 BPH
815 BPH
Grain Columns
Total Holding Capacity
Grain Column Holding Capacity
14" x 8' Long
169 BU
160 BU
14" x 10' Long 14" x 12' Long 14" x 14' Long
211 BU
295 BU
344 BU
200 BU
282 BU
329 BU
14" x 8' Long
190 BU
160 BU
14" x 10' Long 14" x 12' Long 14" x 14' Long 14" x 16' Long 14" x 18' Long 14" x 20' Long 14" x 22' Long 14" x 26' Long
238 BU
327 BU
381 BU
436 BU
490 BU
544 BU
599 BU
708 BU
200 BU
282 BU
329 BU
376 BU
423 BU
470 BU
517 BU
611 BU
Top Auger (Loading)
Capacity
Bottom Auger (Unloading)
8", 1.5 HP
2900 BPH
8" x 10" Tube,
1 HP
SCR 1/3 HP
1120 BPH
8", 2 HP
2900 BPH
8" x 10" Tube,
1.5 HP
SCR 1/3 HP
1400 BPH
8", 2 HP
2900 BPH
8" x 10" Tube,
1.5 HP
SCR 1/3 HP
1680 BPH
8", 3 HP
3800 BPH
8" x 10" Tube,
3 HP
SCR 3/4 HP
1960 BPH
8", 1.5 HP
2900 BPH
8" x 10" Tube,
1 HP
SCR 1/3 HP
1120 BPH
8", 2 HP
2900 BPH
8" x 10" Tube,
1.5 HP
SCR 1/3 HP
1400 BPH
", 2 HP
2900 BPH
8" x 10" Tube,
1.5 HP
SCR 1/3 HP
1680 BPH
8", 5 HP
3800 BPH
8" x 10" Tube,
5 HP
SCR 3/4 HP
1960 BPH
8", 5 HP
3800 BPH
8" x 10" Tube,
5 HP
SCR 3/4 HP
2240 BPH
8", 5 HP
3800 BPH
8" x 10" Tube,
5 HP
SCR 3/4 HP
2520 BPH
8", 7.5 HP
3800 BPH
8" x 10" Tube,
7.5 HP
SCR 3/4 HP
2800 BPH
8", 7.5 HP
3800 BPH
8" x 10" Tube,
7.5 HP
SCR 3/4 HP
3080 BPH
8", 10 HP
3800 BPH
8" x 10" Tube,
10 HP
SCR 3/4 HP
3640 BPH
17'-2"
19'-2"
21'-2"
23'-2"
17'-2"
19'-2"
21'-2"
23'-2"
25'-2"
27'-2"
29'-2"
31'-2"
35'-2"
Meter Roll Drive
Maximum Capacity
Transport Length
(Hitch to Discharge Auger)
Transport Width
Transport Height 3
Transport Weight
(Less Transport Kit)
Installed Length
Installed Width
Installed Height 4
(Excluding Foundation Supports)
8'
8'
8'
8'
8'
8'
8'
8'
8'
8'
8'
8'
8'
11'-11" (10'-3") 11'-11" (10'-3") 13'-5" (11'-9") 13'-5" (11'-9") 11'-11" (10'-3") 11'-11" (10'-3") 13'-5" (11'-9") 13'-5" (11'-9") 13'-5" (11'-9") 13'-5" (11'-9") 13'-5" (11'-9") 13'-5" (11'-9") 13'-5" (11'-9")
4,300 lbs.(approx.) 5,000 lbs.(approx.) 6,300 lbs.(approx.) 7,000 lbs.(approx.) 4,300 lbs.(approx.) 5,000 lbs.(approx.) 6,300 lbs.(approx.) 7,000 lbs.(approx.) 7,500 lbs.(approx.) 8,000 lbs.(approx.) 8,700 lbs.(approx.) 9,000 lbs.(approx.)11,000 lbs.(approx.)
15'-2"
8'
11'-6"
17'-2"
8'
11'-6"
19'-2"
8'
13'-0"
21'-2"
8'
13'-0"
15'-2"
8'
13'-0"
17'-2"
8'
13'-0"
19'-2"
8'
14'-6"
21'-2"
8'
14'-6"
23'-2"
8'
14'-6"
27'-2"
8'
14'-6"
29'-2"
8'
14'-6"
33'-2"
8'
14'-6"
N/A
20 HP, 42"
N/A
25 HP, 42"
N/A
30 HP, 42"
N/A
40 HP, 42"
Fans: 1 PH
3 PH
10-12 HP, 28" 10-12 HP, 36" 10-16 HP, 36" 10-16 HP, 42"
10-12 HP, 28" 10-12 HP, 36" 15 HP, 36"
15 HP, 42"
Heaters (Max. BTU)
3.0 Mil. btu/hr. 3.5 Mil. btu/hr. 4.5 Mil. btu/hr. 5.75 Mil. btu/hr. 3.0 Mil. btu/hr. 3.5 Mil. btu/hr. 4.5 Mil. btu/hr. 5.75 Mil. btu/hr. 5.75 Mil. btu/hr. 6.75 Mil. btu/hr. 7.5 Mil. btu/hr. 8.75 Mil. btu/hr. 10.25 Mil. btu/hr.
Electric Load (Fan, Top Aug., Bot. Aug.)
Single Phase, 230 V.
Three Phase, 230 V.
Three Phase, 460 V.
Three Phase, 575 V.
Three Phase, 380 V 50Hz
10-12 HP, 28" 10-12 HP, 36" 10-16 HP, 36" 10-16 HP, 42" 10-16 HP, 42"
10-12 HP, 28" 10-12 HP, 36" 15 HP, 36"
15 HP, 42"
15 HP, 42"
25'-2"
8'
14'-6"
5
62 Amps
36 Amps
18 Amps
14 Amps
46 Amps
70 Amps
39 Amps
20 Amps
16 Amps
47 Amps
100 Amps
50 Amps
25 Amps
20 Amps
57 Amps
130 Amps
65 Amps
33 Amps
26 Amps
65 Amps
62 Amps
36 Amps
18 Amps
14 Amps
46 Amps
70 Amps
39 Amps
20 Amps
16 Amps
47 Amps
100 Amps
50 Amps
25 Amps
20 Amps
57 Amps
130 Amps
65 Amps
33 Amps
26 Amps
65 Amps
130 Amps
65 Amps
33 Amps
26 Amps
72 Amps
N/A
76 Amps
38 Amps
30 Amps
80 Amps
N/A
104 Amps
52 Amps
42 Amps
114 Amps
N/A
114 Amps
57 Amps
46 Amps
121 Amps
N/A
154 Amps
77 Amps
62 Amps
139 Amps
2.74 MT/hr
3.54 MT/hr
3.09 MT/hr
4.34 MT/hr
7.09 MT/hr
3.43 MT/hr
4.57 MT/hr
3.89 MT/hr
5.49 MT/hr
8.80 MT/hr
4.69 MT/hr
6.17 MT/hr
5.37 MT/hr
7.66 MT/hr
12.00 MT/hr
5.60 MT/hr
7.32 MT/hr
6.29 MT/hr
8.92 MT/hr
13.94 MT/hr
2.97 MT/hr
3.89 MT/hr
3.43 MT/hr
4.69 MT/hr
7.66 MT/hr
3.77 MT/hr
5.03 MT/hr
4.34 MT/hr
5.94 MT/hr
9.60 MT/hr
5.03 MT/hr
6.63 MT/hr
5.83 MT/hr
7.89 MT/hr
12.80 MT/hr
5.94 MT/hr
7.77 MT/hr
6.86 MT/hr
9.26 MT/hr
14.86 MT/hr
6.40 MT/hr
8.46 MT/hr
7.32 MT/hr
10.06 MT/hr
16.23 MT/hr
7.32 MT/hr
9.83 MT/hr
8.69 MT/hr
11.54 MT/hr
18.63 MT/hr
8.23 MT/hr
10.86 MT/hr
9.49 MT/hr
12.80 MT/hr
20.69 MT/hr
8.92 MT/hr
11.89 MT/hr
10.52 MT/hr
13.94 MT/hr
22.63 MT/hr
10.40 MT/hr
13.83 MT/hr
12.34 MT/hr
16.34 MT/hr
26.40 MT/hr
.36m x 2.44m
4.29MT
4.06MT
.36m x 3.05m
5.36MT
5.08MT
.36m x 3.66m
7.49MT
7.16MT
.36m x 4.27m
8.74MT
8.36MT
.36m x 2.44m
4.83MT
4.06MT
.36m x 3.05m
6.05MT
5.08MT
.36m x 3.66m
8.31MT
7.16MT
.36m x 4.27m
9.68MT
8.36MT
.36m x 4.88m
11.07MT
9.55MT
.36m x 5.49m
12.45MT
10.74MT
.36m x 6.10m
13.82MT
11.94MT
.36m x 6.71m
15.21MT
13.13MT
.36m x 7.92m
17.98MT
15.52MT
Metric Specifications
Drying Capacity Shelled Corn1
Dry and Cool 25% to 15%
Dry and Cool 20% to 15%
Full Heat 30% to 15% 2
Full Heat 25% to 15% 2
Full Heat 20% to 15% 2
Grain Columns
Total Holding Capacity
Grain Column Holding Capacity
Top Auger (Loading)
Capacity
Bottom Auger (Unloading)
Meter Roll Drive
Maximum Capacity
Transport Length
(Hitch to Discharge Auger)
Transport Width
Transport Height 3
.20m, 1.13kW .20m, 1.50kW .20m, 1.50kW .20m, 2.24kW
73.66 MT/hr
73.66 MT/hr
73.66 MT/hr
96.52 MT/hr
.20m, 1.13kW .20m, 1.50kW .20m, 1.50kW .20m, 3.73kW .20m, 3.73kW .20m, 3.73kW .20m, 5.59kW .20m, 5.59kW .20m, 7.46kW
73.66 MT/hr
73.66 MT/hr
73.66 MT/hr
96.52 MT/hr
96.52 MT/hr
96.52 MT/hr
96.52 MT/hr
96.52 MT/hr
96.52 MT/hr
.20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube .20m x .25m Tube
0.75 kW
SCR, .25 kW
28.44 MT/hr
1.13 kW
SCR, .25 kW
35.56 MT/hr
1.13 kW
SCR, .25 kW
42.67 MT/hr
2.25 kW
SCR, .56 kW
49.78 MT/hr
0.75 kW
SCR, .25 kW
28.44 MT/hr
1.13 kW
SCR, .25 kW
35.56 MT/hr
1.13 kW
SCR, .25 kW
42.67 MT/hr
3.73 kW
SCR, .56 kW
49.78 MT/hr
3.73 kW
SCR, .56 kW
56.89 MT/hr
3.73 kW
SCR, .56 kW
64.00 MT/hr
5.59 kW
SCR, .56 kW
71.12 MT/hr
5.59 kW
SCR, .56 kW
78.23 MT/hr
7.46 kW
SCR, .56 kW
92.45 MT/hr
5.23m
5.84m
6.45m
7.06m
5.23m
5.84m
6.45m
7.06m
7.67m
8.28m
8.89m
9.5m
10.72m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
2.44m
3.63m (3.12m) 3.63m (3.12m) 4.08m (3.58m) 4.08m (3.58m) 3.63m (3.12m) 3.63m (3.12m) 4.08m (3.58m) 4.08m (3.58m) 4.08m (3.58m) 4.08m (3.58m) 4.08m (3.58m) 4.08m (3.58m) 4.08m (3.58m)
Transport Weight
(Less Transport Kit)
1954kg
2272kg
2863kg
3181kg
1954kg
2272kg
2863kg
3181kg
3409kg
3636kg
3954kg
4090kg
5000kg
Installed Length
Installed Width
Installed Height 4
(Excluding Foundation Supports)
4.62m
2.44m
3.51m
5.23m
2.44m
3.51m
5.84m
2.44m
3.96m
6.45m
2.44m
3.96m
4.62m
2.44m
3.96m
5.23m
2.44m
3.96m
5.84m
2.44m
4.42m
6.45m
2.44m
4.42m
7.06m
2.44m
4.42m
7.67m
2.44m
4.42m
8.28m
2.44m
4.42m
8.89m
2.44m
4.42m
10.10m
2.44m
4.42m
9kW, 71cm
9kW, 91cm
9kW, 71cm
9kW, 91cm
Fans: 3 PH (Metric)
Heaters (Max. kCal/hr)
11.25kW, 91cm 11.25kW, 1.07m
11.25kW, 91cm 11.25kW, 1.07m 11.25kW, 1.07m 15kW, 1.07m 18.75kW, 1.07m 22kW, 1.07m
30kW, 1.07m
756,000 kCal/hr 882,000 kCal/hr 1,134,000 kCal/hr 1,449,000 kCal/hr 756,000 kCal/hr 882,000 kCal/hr 1,134,000 kCal/hr 1,449,000 kCal/hr 1,449,000 kCal/hr 1,700,000 kCal/hr 1,889,000 kCal/hr 2,205,000 kCal/hr 2,205,000 kCal/hr
*Competitor Series Dryer 116-126 standard with wet bin.
1
Capacities are wet bushels at input moisture content.
2
Grain discharged hot from the dryer at 17% will result in
a final moisture content of 15% after cooling in the bin.
Shortest possible height in ( ).
4
Height with wet bin. Deduct 18" in height for standard top.
5
Maximum running load less auxiliary auger motors.
Specifications subject to change without notice.
3
GCD1
March/03
Grain Systems
1004 East Illinois Street • Assumption, Illinois 62510
217-226-4421 Fax: 800-800-5329
http://www.grainsystems.com • E-mail: [email protected]
a
division
of