May 2011 - DWM Magazine
Transcription
May 2011 - DWM Magazine
DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search ™ DOOR & + Archives – I< E-Mail < > >I Subscribe Now Incorporating WINDOW MANUFACTURER MAGAZINE VOLUME 12/ISSUE 4/MAY 2011 FREE SUBSCRIPTION FORM ON PAGE 62 Mouldings & Millwork Market Forecast Also Inside: • MMPA News, Moulding Guide and More • High-Performance Windows Program Changes • Fenestration Day™ Review THE FUTURE OF FENESTRATION IS IN YOUR HANDS DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe Knock Knock. Who’s There? Your New Design Solution— The Sentry™ Multi-Point Hinged Patio Door System. You need the finest hardware to complete your door offering. Something customizable but simple. Strong but stylish. And above all, it needs to be designed for the North American market. Introducing, Truth’s new Sentry™ Multi-Point Hinged Patio Door System: an innovative solution packed with features that exceeds your expectations – and those of your customer. Innovative And Secure Multi-Point Locking System Completely modular for custom design, this 300 series SST multi-point locking system easily fits in standard eurogrooves and offers superior strength and security with full 1" throw of dead bolts and shoot bolts. Eye-catching Handle Designs Distinctive styling meets intuitive function. Truth offers multiple handle designs from traditional to contemporary, each with a North American designed 90 degree thumbturn located above the handle. The Sentry™ Multi-Point Hinged Patio Door System – yet another engineered solution from the company you can trust – Truth Hardware. Robust And Reliable Adjustable Hinges Exceeding ANSI grade 3 requirements for panels weighing up to 220 lbs and 350,000 cycles, these hinges are available in matching finishes and allow for easy and simple adjustability of the door. For more information contact your Truth Representative or visit www.truth.com 700 West Bridge Street • Owatonna, MN 55060 1-800-866-7884 • www.truth.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< < E-Mail > >I Subscribe We are all about doors. “Some companies are all about steel doors or just about fiberglass doors. Some companies are all about glass inserts or just hardware. At Tru Tech® Doors we are all about doors. Our concept is simple. We design and manufacture the finest door products in the industry, products that are easy to buy and even easier to sell. Whether you are a builder, remodeler, architect, designer, dealer or distributor, you will benefit from our complete, all from one solution. Our extensive product line of steel and fiberglass doors, decorative and wrought iron glass, hardware and door accessories will be a great addition to your product offerings. I invite you to contact us with the confidence that you will find everything you need – all from one contact, one delivery, from one company.” John Careri President, CEO Tru Tech Doors For more information please contact us at: Toll Free Tel: 1.888.760.0099 or email us at [email protected] www.trutechdoors.com ® Tru Tech is a registered trademark of Tru Tech Corporation. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe DWM ™ DWM DOOR & WINDOW MANUFACTURER MAGAZINE CONTENTS VOLUME 12/ISSUE 4/MAY 2011 www.dwmmag.com ON THE COVER MMPA members visited EastCoast Moulding’s Summerville, S.C., distribution center during a recent meeting. For more on the company, and the meeting, see the article on page 48. Photo courtesy of EastCoast Mouldings. departments DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING What’s News . . . . . . . . . . . . . . . . . 16 Energy and Environmental News. . 22 Sales Tools . . . . . . . . . . . . . . . . . . . 24 Secret Shopper . . . . . . . . . . . . . . . 26 Ones to Watch . . . . . . . . . . . . . . . 28 Directory of Suppliers . . . . . . . . . 60 Classifieds. . . . . . . . . . . . . . . . . . . . 61 Now Showing . . . . . . . . . . . . . . . . 62 Advertising Index . . . . . . . . . . . . . 63 Industry Indices . . . . . . . . . . . . . . 64 columns Trend Tracker . . . . . . . . . . . . . . . . . . 4 Eye on Energy . . . . . . . . . . . . . . . . . 6 AAMA Analysis . . . . . . . . . . . . . . . . 8 Moulding the Future . . . . . . . . . . 10 WDMA Update . . . . . . . . . . . . . . . 12 Publisher/Editor Tara Taffera [email protected] ❚ x113 Assistant Editor Penny Stacey [email protected] ❚ x148 Contributing Editors Ellen Rogers [email protected] ❚ x118 Megan Headley [email protected] ❚ x114 Katie Hodge [email protected] ❚ x130 Art Directors Chris Bunn [email protected] ❚ x132 Dawn Campbell [email protected] ❚ x150 Exhibits Manager Tina Czar [email protected] ❚ x115 Marketing Director Holly Biller [email protected] ❚ x123 Advertising Ally Curran Coordinator [email protected] ❚ x133 Customer Relations Janeen Mulligan Manager [email protected] ❚ x112 Web Developer Bryan Hovey [email protected] ❚ x125 Video Producer Marshall Stephens [email protected] ❚ x121 Administrative Erin Harris Assistant [email protected] ❚ x0 Published by Key Communications Inc. Debra Levy, president 385 Garrisonville Road, Suite 116 Stafford, Virginia 22554 540/720-5584 ❚ fax: 540/720-5687 ❚ www.glass.com AMD Headlines . . . . . . . . . . . . . . . 14 32 7 Annual Guide to New Products and Services 42 Are You Ready for Phase Two? th A look at the newest products and services available to the industry. The listing of individual prices by company and the addition of commercial products are just a few of the changes to the Department of Energy’s high-performance windows program. 44 Fenestration Day™ Delivers Informative Sessions The second annual Fenestration Day, held April 7 in Indianapolis, was a hit with attendees who were educated during five educational sessions covering everything from saving money in the plant to avoiding litigation. d o o r & W I N D O W M A N U F A C T U R E R 2 48 Special Mouldings and Millwork Report If you didn’t attend the recent meeting of the Moulding and Millwork Producers Association you missed a moulding market forecast, how to take advantage of various tax credits, how to minimize plant losses and much more. 56 Annual Moulding and Millwork Guide If you are a looking for a moulding manufacturer or supplier, look no further than the DWM/SHELTER list of MMPA member companies. DWM—Door and Window Manufacturer magazine, (USPS 001-303), ©2011 by Key Communications Inc. All rights reserved. DWM is published 9 times per year (January/February, March, April, May, June, July/August, September, October, November/December) by Key Communications Inc., 385 Garrisonville Road, Suite 116, Stafford, VA 22554; 540/720-5584; fax 540/720-5687. Advertising offices listed at right. Unsolicited manuscripts and other materials will not be returned unless accompanied by a self-addressed, stamped envelope. All contents are ©2011 by Key Communications Inc. Neither publisher nor its representatives nor its subcontractors assume liability for errors in text, charts, advertisements, etc. and suggest appropriate companies be contacted before specifications or use of products advertised or included in editorial materials. Views and opinions expressed by authors are not necessarily those of the publisher. For permission to reprint, contact editorial office. Printed in the U.S. No reproduction permitted without expressed written permission of the of the publisher. Periodicals postage paid at Stafford, VA and at additional mailing offices. Questions? Call 540/7205584. Send subscription inquiries to Key Communications Inc., P.O. Box 569, Garrisonville, VA 22463. POSTMASTER: SEND ADDRESS CHANGES TO DWM, P.O. Box 569, Garrisonville, VA 22463. www.dwmmag.com Midwest, Plain States and Texas Southeast West Coast and Western Canada Northeast and Eastern Canada Europe China and Asia • • • • • • • • • • • • ❚ ADVERTISING OFFICES ❚ Lisa Naugle [email protected] 312/850-0899 ❚ fax: 312/277-2912 Scott Rickles [email protected] 770/664-4567 ❚ fax: 770/740-1399 Ed Mitchell [email protected] 805/262-2932 ❚ fax: 805/262-2933 Debra Levy [email protected] 540/720-5584 ❚ x111 fax: 540/720-5687 Patrick Connolly [email protected] 699 Kings Road Westcliff on Sea Essex SSO 8PH England (44) 1-702-477341 ❚ fax: (44) 1-702-477559 Sean Xiao [email protected] Rm.403, Block 17, Wuyimingzhu, No.6 Jinshan Road, Fuzhou, Fujian, 350001, China (86) 591 83863000 ❚ EDITORIAL ADVISORY BOARD MEMBERS Mike Biffl, national sales manager, Sturtz Machinery Nick Carter, president, Woodware Systems Ron Crowl, owner, FeneTech Robert Farnham, green initiative coordinator, Bethel Mills Inc. Ric Jackson, director of marketing for Truseal Matt Kottke, marketing support manager for Truth Hardware Alan Levin, owner, Northeast Building Products Phil Lewin, vice president of marketing, Vinyl Window Designs Robert Pecorella, president and owner, Northern Building Products Mark Toth, Eastern U.S. sales manager, H.B. Fuller Dominic Truniger, president and general manager, Hurd Windows and Doors Tom Williams Jr., president, Yuba River Moulding and Millwork Inc. Member , DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe THE BENEFITS OF PVC. THE APPEARANCE OF WOOD. Consum mers love the new look and feel of P.H. Tech innovation. DOUBLENATURE® products offer the organic and natural warmth of woodd… maintenance free! With a finish that can be applied both insside and outside, it’s the perfect combination of beauty and praacticality, of innovation and tradition. Requirinng virtually no changes to your production processs, DOUBLENATURE® products represent an excel elle lennt opportunity to eexp xpaand your offer and grow your ur m mar arke kett. ANOTHER CLEVER INNOVATION BY phtech.ca/doublenature 1 800 463.4392 >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe TREND TRACKER Easier to be an Optimist BY ith the middle of the year approaching, it is a good time to take stock of the momentum of the industry. The key question coming into 2011 was whether there would be a bubble following the expiration of the $1,500 energy tax credit. Anecdotal evidence as early as January 2011 suggested that this wouldn’t be the case. By that point, numerous companies had informed us that the decrease they saw in January sales was very modest and could readily be explained by bad weather. A five or ten percent decrease from the prior year is not the bursting of a bubble; it’s a blip on the chart. W Multi-Family Fares Well d o o r & W I N D O W M A N U F A C T U R E R 4 The multi-family market is doing very well. For several years, we’ve stressed that companies would benefit from remembering the multi-family market in their marketing plans. Detractors remind us that payment is often slower in the multi-family market than when dealing with a homeowner. Our response to that has always been that there isn’t a homeowner in America who buys windows one thousand at a time. That kind of volume goes a long way toward making up for what may not turn out to be a much slower payment. Within the multi-family market, the high-end segment is outperforming cheaper apartments and condos. There are tens of thousands of people that lost high-end homes to foreclosure because teaser rates on mortgages reset to higher levels. The pop in growth required for the home purchase to make sense did not take place and the home www.dwmmag.com MICHAEL COLLINS For several years, we’ve stressed that companies would benefit from remembering the multi-family market in their marketing plans … There isn’t a homeowner in America who buys windows one thousand at a time. entered foreclosure. The point is that many of these individuals did not lose their high-paying jobs— they simply lost their homes. This means that, when they became renters and began working toward owning a home again, they had significant disposable income. They’re not going to rent a $650 per month apartment. They’re going to look at the higher end of the market. This means many buildings that straddle price points will be remodeled and upgraded in order to attract this higher paying renter. This continuing recovery in the residential market bodes well for the commercial market as well. The commercial market tends to lag the residential market by roughly 12 to 18 months. If 2011 is the year in which the residential recovery becomes more palpable, it makes the prevailing belief that the commercial markets will recover in 2012 more likely to come to pass. Becoming a One-Stop Shop Another important trend that continues to play out in the market is the trend toward becoming a one-stop shop for customers. In some cases, this desire to sell a broader range of products to one’s customers manifests itself in new product launches or product line expansions. In other cases, companies will undertake acquisitions that are driven in large part by the desire to access comple- >I mentary products of the target company. It is often cheaper to acquire existing products that have been tested and commercialized than to create those products from scratch. The benefits of serving as a one-stop shop include winning incremental business from one’s customer with a modest additional investment in sales and marketing. Shipping logistics can become more attractive because each truck going to each customer is fuller than in the past. The increased sales lead to better utilization of existing plant capacity and a steadier contribution to paying the overhead of the company. When it comes to offering a new product that represents an expansion of the product line, there are two decisions to make. First, the manufacturer must decide whether it wants to sell its product to the client. The second, sometimes overlooked, decision is that of whether the manufacturer wishes to take the chance of letting a competitor meet that need for the customer. A final benefit of selling a broader range of products to your customer is that it strengthens the overall relationship. ❙ Michael Collins is a Chicago-based investment banker with a specialized merger and acquisition practice in the door and window industry. His opinions are solely his own and not necessarily those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives X-90 The best value for 90 minute vision panels – I< E-Mail Hose Stream Tested < > >I Subscribe Proudly Made in USA Glass Only Price $26 With 12x12 Vision Kit $72 Call for pricing on other stock sizes and glass options Order vision kits online at www.safti.com/visio www.safti.com/visionkit www.safti.com 888.653.3333 88.653.3333 TM DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe EYE ON ENERGY How Low Can We Go? Reducing U-Values to Meet Future Performance Targets BY he window industry faces constant questions about future performance regulations. When are the next standards coming? How stringent will they be? How will they affect window designs? These are all legitimate questions, especially as the U.S. Department of Energy speculates about establishing R-10 windows— those with 0.10 U-values—as a potential future benchmark. This possibility raises another important question about window U-values: How low can we go? T R-10? d o o r & W I N D O W M A N U F A C T U R E R 6 Don’t fret if you don’t have R-10 windows in your plans yet. It may not even be possible to produce a window of this caliber using today’s components. A triple featuring the best performing spacer and insulating frame, the lowest-emissivity glass and argon gas filling can achieve a 0.17 U-value (R-5.9). The same window using krypton gas yields a 0.15 U-value (R-6.7). Adding a pyrolytic low-E coating (hard coat) to the interior-most surface (surface 6) in the krypton-filled triple nudges the U-value down to about 0.14 (R7.1). That is about the lowest U-value achievable using conventional window designs with existing materials. More Glass? Adding glazing to an insulating glass unit (IGU) is a potential means of reducing U-values. Each additional glass lite, combined with a spacer, provides another insulating airspace to reduce heat transfer. For example, adding a fourth lite and moving the hard coat to surface eight in the krypton-filled triple, www.dwmmag.com RIC JACKSON Each new glazing layer pushes the unit closer to the 0.10 target. However, each layer also takes manufacturers further away from a feasible reality. noted previously, reduces the Uvalue to 0.13 (R-7.7). Add one more lite—with the hard coat now on surface 10—and the U-value drops to 0.12 (R-8.3). Continuing in the same fashion, it is conceivable that a unit with seven layers of glass—a septuple-glazed unit—could meet the 0.10 U-value (R-10) target. Each new glazing layer pushes the unit closer to the 0.10 target. However, each layer also takes manufacturers further away from feasibility. Consider how each lite of glass adds 15 pounds or more to a 2.5-foot by 5-foot window. The added weight requires stronger framing and hardware. Another issue with adding multiple layers of low-E glazing to an IGU is the progressive loss of visible light transmittance (VT) and solar heat gain (SHG). Better Frames? Adding more glazing to an IGU has a significant impact on centerof-glass (COG) U-values. However, conductivity associated with the frame and the edge of glass overrides some of those efficiency gains. When modeling and weighting components, the frame contributes to about 20 percent of the total window U-value, and the edge of glass effect—the cumulative effect of the spacer, glass edge and frame being in contact—makes up another 20 percent. The COG represents the remaining 60 percent. >I In the examples described above, the quadruple-glazed 0.13 U-value window has a 0.08 COG U-value, and the 0.12 U-value window with five lites has a 0.06 COG U-value. With such low COG U-values, it’s clear that the 40 percent contribution of the frame and edge of glass effect is detrimental to a window’s total U-value. Therefore, the industry needs to improve frame designs to further reduce their conductivity. A variety of energy-efficient vinyl, fiberglass and engineered thermoplastic frames are available, with the best performing designs utilizing low-conductivity filler materials with low K-values in framing cavities. Another potential consideration to reduce frame conductivity is to add additional chambers within the framing cavity. Smaller, narrower chambers can reduce convection currents and provide better insulating properties compared to wider, unfilled chambers. While no magic combination of components exists today to produce a 0.10 U-value (R-10) window, the industry is inching closer to reaching this target. With each new advancement, we’ll know how low we can go. ❙ Ric Jackson is the director of marketing for Quanex Building Products Engineered Products Group. He can be reached at [email protected]. His opinions are solely his own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search – + Archives I< E-Mail < > >I Subscribe Vinyl Window & Door Trim Double D bl S Snap Vi Vinyll T Trim i Features & Benefits: r %SBNBUJDBMMZJNQSPWFTUIF appearance of window & door opening r 6OJRVFEPVCMFTOBQEFTJHO r /PGBTUFOFSTBSFWJTJCMF r %PFTOPUSFRVJSFFYQPTFEDBVMLJOH r *OTUBMMBUJPOJTRVJDLBOEFBTZ r 5JNFTBWJOHGPSUIFDPOUSBDUPS r &MJNJOBUFTBOOVBMNBJOUFOBODF r 'JUTUPBOZUZQFPGDMBEEJOH r *EFBMGPSSFQBJSSFNPEFMPS new construction Take a brake from Aluminum... Use Double Snap Vinyl Trim on your next project. This innovative product replaces field fabricated aluminum trim coil to dramatically improve the appearance of window and door openings. Our Double Snap Vinyl Trim Systems for window and door casings is excellent for new construction, remodels, or repair. Contractors find these products easy to install, homeowners find the product attractive and long-lasting. For more information go to http://doublesnaptrim.com. 3PZBM(SPVQ$SFTDFOU8PPECSJEHF0/-)9r5PMM'SFF XXXSPZBMCVJMEJOHQSPEVDUTDPNrSXEQ!SPZBMCVJMEJOHQSPEVDUTDPN DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe AAMA ANALYSIS Quest to Capture Door Performance Spurs Standards Development BY & W I N D O W M A N U F A C T U R E R 8 LEWIS AMA certification goes Building Code (FBC) requirements hinged door systems and their assobeyond basic performance for structural loading and (optional) ciated hardware under accelerated operating conditions. The new ediassurance for completed impact resistance. In terms of the product and its tion clarifies the rate of application door and window units by recognizing that a door or window is a com- operating environment, the 2005 of open/close cycles prescribed by plex, interacting system of compo- edition of NAFS was a milestone, the test method, permitting a range of 12 to 24 cycles nents that must perform properly over a In terms of the product and its operating environment, per minute at the test lab and/or long service life. For the 2005 edition of NAFS was a milestone, being the m a n u f a c t u re r’s this reason, as a prefirst door and window performance standard to establish discretion. Each requisite for their unique specifications for side-hinged doors. cycle consists of use in fenestration opening the door products that bear the AAMA Certification Gold Label being the first door and window by 60 ± 5 degrees using a pneumat(extrusions or pultrusions, finish- performance standard to establish ic/hydraulic piston and then closing es, glass, insect screening, weath- unique specifications for side- it after a minimal dwell time in no erstrip, sealants and hardware), hinged doors. This was made possi- more than 2.5 seconds using a simimust be qualified through sepa- ble by an innovative performance lar piston or counterweight-andrate, independent testing per the rating concept and the develop- pulley arrangement (or a self-closing most current versions of the stan- ment of specialized performance device if applicable). This is perdards and test methods refer- standards and test methods that formed on a sample product incluenced in the North American accounted for the distinct function- sive of all components (e.g., frame, Fenestration Standard (NAFS) al differences and application reali- threshold, door panel, hinges, AAMA/WDMA/CSA 101/I.S.2/A440. ties of side-hinged doors. These dif- weatherstripping and glass lite, if ferences stem primarily from acces- applicable). Locking hardware may sibility requirements, water pene- be omitted for the test, but simulatSide-Hinged Doors ed by an added equivalent weight. For some time, however, the tration and operating frequency. For example, in terms of operat- The total number of cycles applied side-hinged door (SHD) has presented a special and somewhat elu- ing frequency, while a window may in the test increases with the sive case for component verifica- be operated once or twice a week, a Performance Class for which the tion and product certification, side-hinged door may be opened door is intended, ranging from owing to unique properties of both and closed a half dozen or more 25,000 for R Class doors up to times a day. Doors designed for 500,000 for AW Class doors—thus the product and its marketplace. In terms of the marketplace, the these different environments must simulating operation over a long primary issue is that of accommo- remain intact and operable under service life. The final test report is to dating in-field substitution of com- the expected conditions if they are include the cycle timing used in the ponents—a common practice for to maintain resistance to environ- test within the range of 12-24 cycles per minute. ❙ doors—and stay within a meaning- mental conditions. ful certification protocol for the finished product. While various groups AAMA Updates Dean Lewis serves as chief engineer, work to resolve this problem, AAMA Standard Regard SHD certification programs, for the American has, since 2004, offered interim cerTo address this aspect, AAMA Architectural Manufacturers Association tification of side-hinged doors to 920-11, Specification for Operating in Schaumburg, Ill. He may be reached at satisfy mandatory International Cycle Performance of Side-Hinged [email protected]. His opinions are Building Code (IBC), International Exterior Door Systems, recently was solely his own and do not necessarily Residential Code (IRC) and Florida updated for cycle testing of side- reflect those of this magazine. A d o o r DEAN www.dwmmag.com >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search – + I< Archives < E-Mail > >I Subscribe XL Edge® > Loå3-366® > Loå-i81TM > Neat®> Preserve® Let’s clear things up. A T E I M G L A S S U T E R T H O clearly the best choice. For more information, visit cardinalcorp.com. L F You can get outstanding solar control without sacrificing clarity. Loå3-366® glass delivers a SHGC of 0.27 with a visible light transmittance of 66% and no annoying color to diminish the view. What’s more, with a U-factor of just 0.24 (double-pane unit with argon fill), it’s ENERGY STAR compliant everywhere in the country. So you don’t have to make one window for the south, another for the north. Loå 3-366, C E YE R - R A N A ENGINEERING THE FUTURE OF COATED GLASS O UN D O PE RF R M DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe MOULDING THE FUTURE Testing the Future of Poly Mouldings BY KELLIE he Moulding and Millwork Producers Association’s (MMPA) Poly Blends Group began talking about obtaining a Code Compliance Research Report (CCRR) in 2009. The painstaking process of reviewing building code requirements along with established testing methods weighted the group’s progress down—impeding forward movement for weeks at a time in some instances. Upon conclusion of the MMPA’s Winter Business Meeting on the Isle of Palms, S.C., in March, the group’s focus switched from talking to action as the final questions and concerns regarding a CCRR were allayed. A. SCHROEDER, CMP, CAE T Poly Blend Group members discuss the CCRR report at their recent meeting. ance report on Poly Mouldings for members of MMPA,” says Bob Simon, executive vice president of Gossen Corp. and current MMPA Poly Blends Group chair. Studying the Building Codes The Poly Group gathered to peruse the building code requirements for interior and exterior mouldings manufactured from PVC, polystyrene, polyurethane, etc., plastic-wrapped wood, cellular plastics and wood plastic composites. The goal set by the group is to write an inclusive CCRR and product certification program that allows for a wide range of poly blend mouldings and millwork. The vision of the Poly Blends Group was to foresee the various types of products that are currently or will be manufactured in the future in order for those products to have a place within the MMPA’s projects. “Over the past two and a half years the group has met with several building code and product evaluation services to determine the requirements. On March 25, we reached an agreement so we can move forward with a code compli Preparing for Product Testing The Poly Blends Group agreed to allow each association member company to research its current product testing in place, then contact the MMPA office this month to indicate specific needs for the upcoming testing phase for the CCRR and eventual product certification program. “Participating manufacturers and their respective products found to be in compliance with established requirements will be recognized in the ATI-ES code compliance research report (CCRR) owned by MMPA,” says Simon. The Poly Blends Group invites all poly moulding manufacturers interested in participating in the CCRR and product certification program to join the group now for a key benefit. All manufacturers testing together on the front end of this project will receive the initial group >I testing discount fee schedule being offered by ATI, the lab the Poly Blends Group has chosen to work with on the project. Manufacturers that have tested products in the past know the value of group testing and should not delay in the decision to go forward with the Poly Blends Group. The Poly Blends Group consists of key poly moulding manufacturers in North America such as: Fypon/Therma Tru; Gossen Corp.; Omega-Tek; Royal Building Products; The Foundry / IQm Trim Board; Timbron International; and Vi-Lux Mouldings. Questions about how to engage in this process or the pathway chosen for the CCRR and upcoming product certification program may be directed to the MMPA office at 530/661-9591 or by emailing me at [email protected]. ❙ Kellie Schroeder, CMP, CAE, is executive vice president of the Moulding and Millwork Producers Association. Her opinions are solely her own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe WDMA UPDATE Show and Tell Invite Your Congressperson for a Summer Plant Tour BY embers of the Window and Door Manufacturers (WDMA) Association converged on Washington, D.C., this March to introduce themselves to the 100 newly elected members of Congress and share their first-hand perspectives on issues impacting the industry (see related article on page 20). M Extend the Invitation d o o r If you were unable to join us in Washington this spring—or if you wish to continue the dialog with your representative—we encourage you to invite your congressional member for a plant tour this summer. Congress takes several breaks over the Memorial Day and Independence Day holidays and a longer break for most of August. This is an ideal time to invite them to visit your facilities and see firsthand how the economy is affecting your business and your ability to create jobs in their communities. If you’ve never hosted a legislator before, let us assure you that they welcome the invitation to meet with their constituents. We can provide a plant tour tool kit to walk you through the steps. MICHAEL O’BRIEN Constituent Communication Makes the Most Impact While WDMA is making inroads on Capitol Hill in our outreach to key committee members, communication directly from their constituents back home reinforces our staff efforts and builds stronger relationships with the legislators whose support we will need when our key issues come up for a vote. The House Energy and Commerce Committee is of particular interest to our industry, and has 12 new Republican members in the 112th Congress, half of whom are freshmen members of Congress (see box below). The first step to set up a successful plant visit is to send an invitation as soon as possible. Visit the Congressional directory at http://capwiz.com/wdma to find district office information for your representative and/or senators. Send an invitation to their scheduler, offering multiple dates if possible. Members of Congress will be home the following dates: May 1620, June 6-10, June 27-July 5, July 18-22, and August 8-September 6. (Note that the Senate is on a different schedule, but Senators also & W I N D O W M A N U F A C T U R E R 12 Are These Your Congressional Representatives? The WDMA can particularly use your assistance in making contact with the following freshman congressional representatives: Rep. Brian Bilbray (Calif.50th), Rep. Charlie Bass (N.H.-2nd), Rep. Gregg Harper (Miss.-3rd), Rep. Leonard Lance (N.J.-7th), Rep. Bill Cassidy (La.-6th), Rep. Brett Guthrie (Ky.-2nd), Rep. Pete Olson (Texas-22nd), Rep. David McKinley (W.Va.-1st), Rep. Cory Gardner (Colo.-4th), Rep. Mike Pompeo (Kan.-4th), Rep. Adam Kinzinger (Ill.-11th) and Rep. Morgan Griffith (Va.-9th). Likewise, the following new members of the Senate Energy and Natural Resources Committee need to hear from manufacturers in their states: Sen. Al Franken (D-Minn.), Sen. Joe Manchin (D-W.Va.), Sen. Chris Coons (D-Del.), Sen. Mike Lee (R-Utah), Sen. Rand Paul (R-Ky.), Sen. Dan Coats (R-Ind.), Sen. Rob Portman (ROhio), Sen. John Hoeven (R-N.D.) and Sen. Bob Corker (R-Tenn.). —MO www.dwmmag.com >I The House Energy and Commerce Committee is of particular interest to our industry, and has 12 new Republican members in the 112th Congress, half of whom are freshmen members of Congress. will be in their home states August 8-September 6.) Once a date has been confirmed, contact WDMA for an update on key policy issues to raise during your tour. We can provide issue briefs for you to review and share, but the important thing is to share the story of your company and the challenges you’re facing. A conversation about energy efficiency tax credits is all the more powerful if you can show the products to your legislators. If possible, schedule the tour with enough time to allow your Congressperson to speak to employees and answer questions. Be sure to take pictures and work with the legislator’s office to send a press release to your local media. Congressional plant tours are great opportunities to generate positive press for both the legislator and your company. Engaging legislators on the issues impacting door, window and skylight manufacturers is critical to ensuring Congress acts in a way that will help, not hinder, our housing recovery and economic growth. ❙ Michael O’Brien serves as president of the Window and Door Manufacturers Association. His opinions are solely his own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< < E-Mail > >I Subscribe Reflection. Appreciation. Innovation. CORPORATE OFFICES 9280 Dutton Drive Twinsburg, Ohio 44087-1967 330.963.5401 Fax: 330.425.8741 www.gedusa.com Dear Valued Customer: I am pleased to announce that this month kicks off a year-long celebration of GED Integrated Solutions’ 35 years of providing you with the most innovative IG and vinyl equipment and software platform solutions available. As many of you know, the idea to provide window and door fabricators with technologies that increase productivity, reduce IG unit costs and improve IG quality came to fruition in a modest facility when GED was founded — the rest is history. Over the past 35 years GED has introduced many ‘firsts’: 1977 - the first Horizontal Hot Melt IG Fabrication equipment; 1987 - the first BreakOut Monitors; the first WinSystem 1 software platform and, of course, in 1991 - the revolutionary Intercept® IG Spacer System. Our continued innovations with the introduction of numerous award-winning products into the new millennium have included the Smart Extruder, Laminated Glass Cutter, two-tone muntin material, an all stainless steel glass washer with a water treatment system and the cutting-edge manufacturing i-3 technology platform. And, in 2004, we greatly expanded our reach with the acquisition of Sampson Automation. Most recently, GED once again revolutionized the industry with the introduction of its i-3 SmartLoad Welding equipment and ColorTRU® Decorative Foil Bonding System. Today, GED is looked upon by both our customers and competitors as a world-class equipment manufacturer, innovative engineering resource, and unparalleled customer service/training provider in the window and door fenestration industry, as well as the only complete systems integrator for the worldwide window and door marketplace. Obviously I take great pride when reflecting upon GED’s history and the remarkable relationships we have developed with you, our valued customers. Together we have successfully persevered and adapted to market shifts and technology changes throughout these past three and a half decades. As to our immediate future together, and the latest industry challenge of meeting the most efficient path to R-5, I have no doubt that we will deliver the answer through our Intercept Stainless Steel spacer and assure you of the most unbeatable warm edge performance to benefit all of your needs, be it dual pane or triple pane IGU’s. After all, GED’s Engineering Department is comprised of a team of our industry’s top engineers, with over 350 combined years of experience and expertise. It is second to none. Of equal importance, GED’s never-ending dedication to maintain product quality, consistency, continuity, and credibility at all times remains an integral part of the very core of the GED brand. Last but certainly not least, our commitment to provide only facts and forthright information remains steadfast. You’ll get no ‘spin doctoring’ or marketing message ‘flip flopping’ or ‘story telling’ from GED. We’re in this business to help make you successful. When your mission is excellence, GED can help you achieve it. On behalf of all GED Associates, I thank you for the opportunity to be your partner and friend for the past 35 years, and enthusiastically look forward to a continued successful relationship for many, many years to come. Warmest regards, Bill Weaver CEO & President GED Integrated Solutions, Inc. The One Source For Integrated, Lean Window Manufacturing Systems — Software Process Systems by NxWare &XVWRP (QJLQHHULQJ 6RODU DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe AMD HEADLINES Providing Employee Education for a Resurgent Market BY t is 2011, many of us are still here and most of us share similar challenges. The downsizing of our organizations is the most obvious. Various departments are thin, if not totally eliminated. We have reduced our payrolls down to the best and brightest, but that doesn’t mean they know it all. The stakes are much higher today and to assume we know it all is the beginning of the end. Despite reduced resources we have to continue developing our people and find new, efficient ways to do so. I Investing in Training Will Pay Off d o o r & W I N D O W M A N U F A C T U R E R 14 Studies have shown that companies that invest time and money in employee training and education tend to maintain a competitive edge over those with little or no training budget. Well-trained employees are the key to the success of any business enterprise. Whether it is initial training for new hires or sustained training for experienced employees, the return on investment can be great. As the U.S. economy continues its slow upward climb there will be some companies whose recovery will outpace their competitors. These companies will probably require an influx of new employees to keep up with the demand for their products. New employees will require education and training in company operation procedures, the millwork industry, sales principles, techniques, and a host of other subjects to strengthen their skills. So, how do we accomplish this task? Well, finally, it appears that help has arrived! www.dwmmag.com JOHN CROWDER As the U.S. economy continues its slow upward climb there will be some companies whose recovery will outpace their competitors. Concluding a multi-year effort, the Association of Millwork Distributors (AMD) has not only upgraded the content of its training modules, it has delivered them in an electronic format that fits today’s organizations. A brief overview of the educational components is refreshing. The Content Two courses are offered— Millwork Principles and Practices and Principles of Professional Selling. Millwork Principles and Practices is an excellent introduction to the residential construction industry. It addresses topics such as the history, language, specifications, wood and non-wood alternatives. The Professional Selling Series is unique, comprehensive and applicable to any industry. Far too many individuals have accepted sales positions to support themselves until they get real jobs. Well, ladies and gentlemen, the Professional Selling Series illustrates just how sophisticated the position is—it’s an art and science—and a far cry from just another box of donuts. Ten modules are explored in great detail and include the psychology of selling, decision motivators, relationship skills, communication techniques, leading (helping) your customer, >I managing the effort, managing a team, researching opportunities, and much, much more. Yes, this is definitely more effective than a box of donuts. The Format Not to favor one child over another, but this may be the best part. Here is how it works: 1. It’s all online, giving you literally 24/7 convenience and efficiency. 2. Modules are designed to be interactive in a one-to-one environment with the employee. 3. Each module can be completed in one or multiple sessions. Your employees can complete portions as time allows, bookmark their positions, and resume at the same points later. 4. As an employer you purchase as many hours as you want. They never expire and, when activated, contain all current updates. Also, once you obtain hours, what you choose to activate and for whom is up to you. 5. Once activated, the registered employee has 12 months to complete that module. Once completed, that same employee has reference access to that module as long as they work for you. 6. A training manager of your choice is provided access to monitor activity by each employee, making it easy to manage your investment. Finally, someone acknowledged our challenges and met our needs. ❙ John Crowder serves as president and CEO of Milliken Millwork Inc. and as AMD second vice president. His opinions are solely his own and do not necessarily reflect those of this magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. of s ar e y 5 3 Contents Zoom Fit Search + Archives – I< E-Mail ustomers orchestra c r u o te th ing p l eir e h < > >I Subscribe pro fita bil ity . Glass Fabrication Vinyl Fabrication Software Solutions Service & Technical Support GED provides the most innovative solutions and latest technologies that increase productivity, reduce IG unit costs and improve IG quality. A world-class equipment manufacturer and complete systems integrator offering the latest advancements available to ensure maximum productivity and accuracy. No one offers a more comprehensive software solution to tie every aspect of your manufacturing process together. GED is your one-stop source for all your software needs. Our responsibility doesn’t end after installation. That’s why GED’s customer service and training is unparalleled in the window and door fenestration industry. 9280 Dutton Drive Twinsburg, OH 44087-1967 USA, Phone: 330-963-5401, Fax: 330-963-0584 www.gedusa.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe What’sNews COMPANY NEWS Three Companies Fined by EPA for Failure to Distribute Lead Safety Pamphlets he Environmental Protection Agency (EPA) has levied major fines on three window companies for alleged lead notification violations. Permanent Siding and Windows in Milford, Ct., was fined $30,702 based on allegations that it failed to provide lead hazard information to homeowners or occupants before doing renovations that may have disturbed surfaces coated with lead-based paint. EPA’s New England office says that Permanent Siding and Windows failed to provide EPA’s lead hazard information pamphlet to at least 17 owners or occupants before the company began renovation activities. The violations in this case allegedly took place during renovation work done between January 2006 and March 2009. Permanent Siding has certified that it is now in compliance with EPA’s Pre-Renovation rule and will submit a report to EPA later this year to demonstrate its continued compliance with this Rule. Similarly, Window World of St. Louis Inc. recently was fined $19,529 for charges that it failed to notify owners and occupants of at least 20 St. Louis area residential properties built before 1978 of lead-based paint risks prior to performing renovation work at those locations. According to the EPA, the window replacement company was legally required to provide owners and residents of the properties with an EPA-approved lead hazard information pamphlet before starting renovations at the properties as part of the requirements of the Residential Lead-Based Paint T Hazard Reduction Act passed in 1992. As part of its settlement with EPA, and in addition to paying the civil penalty, Window World of St. Louis has agreed to perform a supplemental environmental project. The company will spend an estimated $20,048 to replace a total of 73 windows contaminated with lead paint at three group home facilities operated by the non-profit social services organization Youth in Need. Jim Lomax, co-owner of Window World of St. Louis, told DWM magazine that the company “takes the issue of lead safety very seriously, and that all of its installers are EPA lead-safe certified.” The company also clarified that “the recent fine is based on a random audit of work conducted before March 2010. The fine is specifically in regard to the distribution of lead safety pamphlets as required by the Residential Lead-Based Paint Hazard Reduction Act from 1992, not the recent Renovation, Repair and Painting rule.” “The EPA’s recent fine against Window World of St. Louis is the result of our error in the distribution of lead safety pamphlets, not from unsafe renovation practices,” says Lomax. “We’re happy to report that we’ve resolved the issue with the EPA, and we are now back to full compliance with the Residential Lead-Based Paint Hazard Reduction Act and the recent Renovation, Repair and Painting rule. Just a few weeks after Window World of St. Louis was fined, EPA’s Region 7 announced that Window World of Omaha, Neb., has agreed to pay a $3,976 civil penalty to the >I Failing to provide a lead information pamphlet (such as the one above) to homeowners prior to renovations has resulted in stiff fines for window companies. United States to settle allegations that it failed to notify owners and occupants of at least eight Omaha residential properties built before 1978 of lead-based paint risks prior to performing renovation work at those locations. MERGERS AND ACQUISITIONS Quanex Acquires Washington Vinyl Extrusion Plant from JELD-WEN Quanex Building Products Corp. and JELD-WEN have entered into an agreement for the sale of JELD-WEN’s equipment and certain other assets of its vinyl extrusion plant in Yakima, Wash. The plant now is a part of continued on page 18 THE FUTURE OF FENESTRATION MANUFACTURING © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search – + Archives I< E-Mail < > >I Subscribe LEADERSHIP. EXPERTISE. STABILITY. INNOVATION. PILE WEATHER STRIPPING CORNER KEYS AND PERIPHERAL HARDWARE STEP 2 BLOCK & TACKLE BALANCES OUR WINDOW OPENING LIMITING DEVICE HELPS YOU ACHIEVE NEW INDUSTRY STANDARDS FOAM-TITE One handed, one touch operation and an automatic reset make it an easy fit with homeowners. Our WOLD is able to work within a stile depth as shallow as 0.340.” JAMB LINERS With its low clearance, it easily fits many applications with no changes in design. Composite • materials molded in standard and custom colors make it a good fit in your production process. And this new WOLD could help your windows fit new industry standards. We’re outthinking the competition. So what else is new? Call us at 1-877-787-4361 to find out. SLIDING AND HINGE DOOR HANDLES ADJUSTABLE HINGES FOR HINGED DOORS learn more about Amesbury at www.amesbury.com P R O D U C T S HERE’S SOMETHING NEW! S E A L I N G STEP 4 Manufactured in the USA Q-LON® DOOR SEALS P R O D U C T S STEP 3 • TILT LATCHES H A R D W A R E STEP 1 WINDOW SASH LOCKS E X T R U D E D series 1 P R O D U C T S • series 2 P R O D U C T S DOOR & WINDOW MANUFACTURER MAGAZINE Product Information S P E C I A L T Y DWM ™ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe What’sNews CONTINUED LEGAL NEWS Glasslam Files Complaint Against Edgetech in Federal Florida Court Glasslam USA (also known as Nebula Glass International Inc.) has filed a suit against Edgetech I.G. alleging that the company has engaged in defamation, deceptive and unfair trade practices, and breach of contract, among other allegations. The 22-page complaint was filed in late March in the U.S. District Court for the Southern District of Florida. The case relates to Glasslam’s entry into the warm-edge foam spacer market in 2007 with its EPD Air-Tight™ spacer, and Edgetech’s own warm edge foam Super Spacer® product. Glasslam catalogs several claims, including allegations that Edgetech “began its anti-competitive conduct before Glasslam could produce its first foot of product.” The company alleges that Edgetech pressured suppliers that manufacture raw materials used in foam spacers not to sell to Glasslam, with the threats of litigation. Among the suppliers named are Gold Key Processing Ltd. in Middlefield, Ohio, which provides EPDM rubber; two adhesive suppliers, CCT Tapes in Philadelphia and MACtac North America of Stow, Ohio; and two silicone suppliers, Dow Corning of Midland, Mich., and Wacker Chemie AG of Lehigh, Pa. “In addition to exerting pressure on suppliers of raw materials, Edgetech pressured equipment manufacturers not to do business with Glasslam,” Quanex’s Mikron operation. JELD-WEN had opened the plant in 2007 and had been making some of the extruded vinyl profiles used at its window plants across the United States there. Mikron, part of Quanex’s Engineered Products Group, has been JELD-WEN’s longtime extrusion supplier, and had provided “technical expertise to help make the operation the success it is today.” continues the company, which alleges that Lisec America Inc. “would not discuss equipment opportunities with Glasslam despite the downturn in commercial construction.” Glasslam also claims that “Edgetech conspires with trade associations and certification councils to keep Glasslam’s EPDM warm edge foam spacer from the market.” The company names the Insulating Glass Manufacturers Alliance (IGMA) and the Insulating Glass Manufacturers Association of Canada (IGMAC) specifically, and alleges that “Edgetech personnel control the certification process and committees and [have] utilize[d] anti-competitive tactics with [IGMA’s Insulating Glass Certification Committee] IGCC to keep Glasslam’s spacer from getting to the market.” Glasslam claims that in May 2008 the “Edgetech-led IGCC concluded that one manufacturer’s spacer system cannot be considered the equivalent of another manufacturer’s spacer system under any circumstance.” “The effect of this ruling required any window manufacturer who wanted to purchase Glasslam’s product instead of Edgetech’s to obtain a new certification which included a lengthy and expensive testing process,” writes Glasslam. “Through this one move, made possible by its control of IGCC, Edgetech set Glasslam’s entry in the market back by over a year.” Glasslam further alleges that “Edgetech blackmails customers to prevent Glasslam competition with the foam spacer.” Among the charges in this section of the complaint, Glasslam claims that when it began selling its black AirTight foam spacer at a lower price than Edgetech’s price for a similar black product, it found that some customers who might have purchased the black spacer product from Edgetech began purchasing it from Glasslam. “When Edgetech learned that some of its customers had bought or intended to buy Glasslam’s black foam spacer instead of Edgetech’s, Edgetech threatened to cut off the customer’s supply of Edgetech’s spacers in other colors, as well as related tools and accessories,” writes Glasslam. Among charges of defamation, the complaint claims that “Edgetech told Glasslam’s prospective customers that Glasslam was using Edgetech’s standard Super Spacer in its testing in order to pass certification because Glasslam’s Air Tight spacer was not capable of passing.” The complaint continues, “As a direct and proximate result of Edgetech’s false, defamatory statements of fact, Glasslam lost business and sustained damage to its business reputation.” Edgetech officials declined to comment on the case. Royal Window and Door Profiles Expands Distribution Presence into the United States in Bristol, Tenn.—already has begun to fill customer orders for finished, fully-assembled patio doors. The Southern Patio Door Distribution Center will supply Royal patio doors and will stock Royal’s Opera™ and Jazz™ wide, slim and Impact patio doors, in fully glazed and unglazed versions. Royal Window and Door Profiles, a division of Royal Group Inc., has opened its first company-owned distribution center in the United States. The new Southern Patio Door Distribution Center—which is co-located with a Royal Mouldings manufacturing facility >I continued on page 20 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail WE KNOW DOORGLASS ON TREND We understand what homeowners want. We know what builders need. We keep a close eye on building and design trends and respond quickly—getting great new ideas and designs to the market with agility and speed. ON TIME Our five distribution centers are stocked with designs hand-selected for your region of the country. We have the product you need when you need it—right in your backyard. ON TASK ODL has been researching, designing, refining, and building doorglass for more than 65 years. Our products are quality tested, warrantied, and built to last. With top-notch customer service and a complete product offering, we’re ready to serve you. For more information, visit us at www.odl.com/dwm Or, contact ODL Customer Service at 1.800.253.3900 < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe What’sNews CONTINUED ASSOCIATION NEWS WDMA and NLBMDA Members Lobby Congress hen members of the Window and Door Manufacturers Association (WDMA) and the National Lumber and Building Material Dealers Association (NLBMDA), met in March during their associations’ joint legislative conference, they had the opportunity to travel to Capitol Hill to talk to Congressional members and their staffs regarding important issues affecting the industry. Addressing WDMA members before their visits with legislators, WDMA president Mike O’Brien highlighted what he thought the goals of the meetings should be: 1. Restore and expand a residential door and window tax credit. O’Brien encouraged individuals to W ask congressional members and their staffs how they feel about a tax credit and how to make it more robust when the issue comes up again toward the end of the year. 2. Lead Rule—Don’t make a bad rule worse. Much of the discussion centered around the Environmental Protection Agency’s (EPA) lead rule and Jeff Inks, vice president, codes and regulatory affairs, told WDMA members the key points to discuss during their meetings. “Our fundamental message is that we don’t want to make a bad rule worse,” said Inks. The EPA currently is looking at expanding the residential rule into the commercial arena. It is also looking at requiring clear- Industry Applauds Congressional Passage of 1099 Repeal The Senate approved legislation supported by many in the industry to repeal a tax paperwork requirement that could have cost small businesses thousands of dollars each year in early April. The bill repeals expanded 1099 requirements in the healthcare law, and at press time was awaiting President Obama’s approval. If passed, the 1099 rule would have stipulated that companies who purchase more than $600 in services from any vendor would have to file a 1099 form. “WDMA welcomes [the] Senate vote to repeal the form 1099 reporting requirement that would have buried small manufacturers in paperwork,” says Colleen Levine, WDMA director, legislative affairs. “The strong bipartisan vote demonstrates the support garnered by WDMA members through their visits at last month’s legislative conference and through calls and e-mails to legislators over the past year. [The] vote to send the Small Business Paperwork Reduction Act (H.R. 4) to the President for his signature underscores the impact manufacturers can have in rolling back over-reaching and cumbersome regulations that impact window, door and skylight manufacturers and our customers.” The National Association of Home Builders (NAHB) also lobbied for repeal of the rule. “In testimony before Congress and in ‘key vote’ letters to House and Senate leaders, we have spelled out how failing to overturn these rules would kill jobs and place a major paperwork and cost burden on home builders,” says NAHB chairman Bob Nielsen, a home builder from Reno, Nev. The Senate passed the Small Business Paperwork Mandate Elimination Act of 2011 (H.R. 4) with a vote of 87 to 12. It had previously been approved by the House. President Obama signed the legislation into law on April 14. >I ance testing, and that final rule is expected in the summer. Inks summed up the message he thought that members should take to the Hill. “Ask the House and Senate members to petition EPA Administrator Lisa Jackson to not approve the proposed lead rule for clearance testing and not to expand the lead rule into the commercial market,” said Inks. 3. Ask Congress to repeal the 1099 provision (see box). View from the Meeting Rooms Roger LeBrun, representing VELUX, had various meetings with Congressional staffers and said, “Overall they were sympathetic to our issues and realize the need to create jobs.” Regarding the tax credits, he added that the “conservative” staffers he met with were not really enthusiastic. However, the topic of the EPA was a positive one, LeBrun said. “We had a real good reaction from those we met with on this issue,” said LeBrun. “Administrator Jackson will get inundated with letters at least from conservative side.” Members of the NLBMDA also met with legislators, and the EPA lead rule is a hot-button topic for them as well. A large part of the discussions also focused on a requirement in the healthcare bill that would stipulate that companies who purchase more than $600 in services from any vendor (for example, FedEx, United Airlines, etc.) would have to file a 1099 form. This part of the bill was repealed in early April (see box). ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Energy and Environmental News Life Cycle Analysis Moves Forward he industry is getting closer to life cycle analysis data for windows, for both the commercial and residential industries, but before research groups can move forward, some say further funding is needed. That was the message from Kerry Haglund, senior research fellow, Center for Sustainable Building Research, University of Minnesota, when she addressed members of the American Architectural Manufacturers Association (AAMA) during the association’s recent annual meeting. (Haglund also spoke to members of the Insulating Glass Manufacturers Alliance as well as to members of the Glass Association of North America during Glass Week in March.) Haglund explained that life cycle assessment (LCA) is an analytical method used to comprehensively quantify and interpret the environmental flows to and from the environment (including emissions to air, land, and water, as well as the con- T d o o r & W I N D O W M A N U F A C T U R E R 22 The standard ISO 14040 specifies an iterative four-stage or phased methodology framework for completing an LCA, as shown above. sumption of energy and material resources), over the entire life cycle of a product (or process or service). However, what’s available is limited. “There is no current LCA data for windows in the United States,” said Haglund. However, the University of Minnesota and the Athena Institute are working to gather this data for the residential market, and, once collected, it will be entered into the National Renewable Energy Laboratory’s national database. The National Institute for Standards and Technology also is looking into LCA, she explained. Haglund said she has heard requests from both the Department of Energy’s ENERGY STAR® program and door and window manufacturers for LCA data. But Haglund said more is needed, and asked AAMA to contribute $60,000 for phase one and $24,000 for phase two so the Center can continue its efforts. She also requested the same amount from the Window and Door Manufacturers Association. An additional $30,000 for phase one and $18,000 for phase two has been requested from both IGMA and GANA. At press time, Haglund told DWM magazine that she hadn’t heard from any of the associations regarding funding decisions. USDA to Promote Wood as Green Building Material U.S. Agriculture Secretary Tom Vilsack announced in April the USDA’s strategy to promote the use of wood as a green building material. Vilsack outlined a three-part plan addressing the Forest Service’s and USDA’s current green building practices. “Wood has a vital role to play in meeting the growing demand for green building materials. Forest Service studies show that wood compares favorably to competing materials,” says Vilsack. The strategy includes the following parts: 1. The U.S. Forest Service will preferentially select wood in new building construction while maintaining its www.dwmmag.com commitment to certified green building standards. USDA will also make a commitment to using wood and other agricultural products as it fulfills President Obama’s executive order on Federal Leadership in Environmental, Energy and Economic Performance. 2. The Secretary has asked the U.S. Forest Service to examine ways to increase its already strong commitment to green building by reporting on ways to enhance the research and development being done around green building materials. 3. The U.S. Forest Service will actively look for opportunities to demonstrate the innovative use of wood as a >I green building material for all new structures of 10,000 square feet or more using recognized green building standards such as LEED, Green Globes or the National Green Building Standard. In carrying out this initiative, Forest Service Chief Tom Tidwell issued a directive to all units calling for increased use of locally milled timber in all new agency buildings and facilities. Secretary Vilsack also directed the heads of all other USDA agencies to incorporate the Forest Service policy of using domestic sustainable wood products as the preferred green building material for all USDA facilities and buildings. ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe You got it. We help you flaunt it. With a heightened awareness of the human effect on the environment, homeowners are becoming more conscious about the choices they make in their lives and in their homes. It’s making changes in even the smallest of ways, including choosing Super Spacer® SustainaView® window systems, which are proven to: t Last longer without needing to be replaced, keeping windows in your home longer and out of landfills t Promote energy efficiency so that less energy is needed to heat or cool your home Super Spacer from Edgetech, ® virtually eliminates condensation with TrueWARM® edge technology. Full-metal Spacer Less-metal Spacer With conventional metal spacers, condensation is a fact of life. Mid-performance spacer systems that still contain metal improve condensation resistance. *All photos were taken during the same condensation test under identical conditions. Super Spacer® is a registered trademark of Edgetech I.G. Inc. ©2008 Edgetech I.G. Inc. Edgetech 360®: comprehensive marketing support helps you seal the deal. NO-Metal Super Spacer® Structural foam design dramatically reduces condensation - delivering the clearest picture in warm edge technology. We’re there for you at every turn! ® 1.800.233.4383 | 740.439.2338 | www.superspacer.com What type of spacer is in my windows? Does it really matter? where we keep our most precious possessions. Protect your family and your home against window condensation by choosing +HDOWK6PDUW:LQGRZV made with 6XSHU6SDFHU high performance glass. You operate efficiently. Your products meet industry standards. You offer superior customer service. You have it all – isn’t it time you told the world? Edgetech can help. Our marketing materials help you sell more windows by promoting the many advantages of Super Spacer®. Look to us for brochures, graphics, showroom signage, multi-media tools, window labels, technical data – and so much more! Browse our online marketplace to download or order from our comprehensive suite of award-winning marketing materials at www.edgetech360.com/ marketing_tools. Looking for sales training or marketing strategy planning? We can help with that, too. Call us at 800.233.4383 to learn more. ® is our promise that you’ll receive the best in high-performance products and the advantage of having a partner that understands your business objectives. Our support services are designed to help you take your business to the next level. Super Spacer ® ® Does your spacer supplier offer you all of this? Learn more at www.edgetech360.com. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe SalesTools Experts Share Tips for Selling, Even in a Down Market BY hile the residential market may still be down, many forecasters agree that residential construction is beginning to turn around, particularly on the remodeling side. And what remodel would be complete without windows? However, with the economy still sluggish, it may be a challenge to convince a homeowner that now is the time to invest in that window renovation. To help sales personnel better understand what selling is like in this day and age with today’s consumer, Dave Yoho and Brian Smith of the consulting firm Dave Yoho Associates led a webinar recently focused on “the science of in-home selling.” Smith focused on enabling salespeople to better understand why people buy or don’t buy, and discussed seven myths of in-home selling, explaining that most are unproven and are, for the most part, false in their meaning and interpretation. These myths are: Selling is selling. Smith said this implies that since a person sold W d o o r ELLEN ROGERS something at one time they should be able to go into a home and get another sale; Talk the talk. People with the gift of gab make the best in-home salespeople. “This is implying that those who like to talk make better salespeople. Being a charismatic talker is helpful, but it does not impair your ability to succeed. Great salespeople are usually great listeners,” said Smith. Under pressure. Many believe that most successful in home salespeople use high-pressure sales tactics. “While some do use high pressure, if the customer thinks you are high-pressure, you’re high-pressure, but it’s a myth to believe … that this quality is necessary to succeed,” said Smith. “If the customer feels you are high-pressure, you most likely won’t get the sale.” Overcome objections. The inability to overcome objections, particularly price objections, represents the most common reason orders are lost to the competition. What it’s worth. A salesperson can & W I N D O W M A N U F A C T U R E R When confronted with pricing pressures, Yoho says to use the “total offer” concept. 24 www.dwmmag.com >I determine his effectiveness by measuring the number of leads he makes or produces versus the number of presentations that are made. “Successful people are efficient because they value your time,” says Smith. Yoho added, “If you want to determine your real efficiency take the number of leads you’re given and measure that against the sales you’ve made because engineering the proper use of those leads determines whether you will be a great closer.” Selling smart. Prospects today are tougher than in years past. Smith explained that while customers today do have more information than they did in the past, many salespeople and those in management use this as an excuse. “The economy is what it is and people shopping for products/services have more information available to them than ever before … competent salespeople upgrade their skills to match these conditions,” said Smith. And never forget … Once you learn to sell properly you never forget how to; it’s like riding a bike. Yoho also talked about the challenge of price resistance. He said when faced with this use what “the total offer concept.” With the total offer concept you have to show customers what they will get from you that they can’t find anywhere else. This could include custom designs, unique fabrication, special parts, preparation techniques, exclusive extras, special warranties, insurance protection, etc. “Remind them of the pluses that they get from you,” said Yoho. ❙ Ellen Rogers is a contributing editor of DWM magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives Introducing Low-E 4th Surface Technology with improved clarity of Pilkington Energy AdvantageTM Low-E Glass Pilkingtons Low-E 4th Surface Technology delivers an evolution in glass technology. Low-E coatings Pilkington Energy AdvantageTM to the #4 surface of a Low-E IGU can achieve R-5 performance. Enhance thermal performance without investing in the additional time and raw materials to produce triple-pane windows. Pilkington has dramatically increased the clarity of Pilkington Energy AdvantageTM with developments in pyrolytic coating technologies. It is one of the clearest of the Low-E technologies, providing superior thermal ! "$ %& Energy AdvantageTM retains its position as a top performer in the Canadian Energy Rating (ER). Visit us at www.pilkington.com/na or call 800-221-0444 to learn more. – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe SecretShopper First Impressions Make a Big Difference, But Are Not the Only Thing That Matters BY ’ve always heard not to judge a book by its cover, and often you have to do just that when you picture something one way and it turns out completely different. While visiting South Carolina recently, I set out to see how the Low Country did business. After researching nearby window retailers, I went to a local company to inquire about purchasing windows for a beachfront property on Pawleys Island. While driving up Highway 17 to Pawleys Island Lumber, I saw a billboard with the company’s logo and the words “500 feet ahead on the left.” The building is located on a small road off Highway 17 and occupies three adjoining buildings. Finding the entry was a little confusing. Upon entering the building, I was taken back by the animal heads mounted all around and the aisles of hardware tools. It took me a couple of minutes to realize that I wasn’t in a hardware store, but a showroom. ALLY CURRAN I Secret Shopper Report Card d o o r Pawleys Island Lumber Location: Pawleys Island, S.C. Facility Type: Showroom & Subject Grade Store was Easy to Find . . . . . . . . . . AParking Lot was Clean . . . . . . . . . . . . A Greeted Upon Entering . . . . . . . . . . B+ Neatness of Displays . . . . . . . . . . . . . B Employee Appearance . . . . . . . . . . . . D Employee Product Knowledge . . . . . A Store Experience Satisfaction . . . . . . B Overall Grade . . . . . . . . . . . . . . . . . . . B W I N D O W M A N U F A C T U R E R 26 Marking Code A Excellent B Above Average C Average D Below Average F Unsatisfactory www.dwmmag.com Pawleys Island Lumber offers window options, then works with local contractors who can perform the window installations. Shopping Around An employee named Rachel led me back to a conference room where samples of windows were scattered throughout the room on the walls and some on the table in the center along with blueprints for a project. She then referred me to a gentleman named Duff. Duff did not give me his title, (nor is it on his business card), but he seemed important. He wore camouflage windbreaker pants, a performance fishing shirt and hunting boots. His appearance did not give me much confidence in his ability to help me find the windows for the beach house. However, he quickly restored my confidence. He told me to first decide whether I wanted impact or nonimpact windows. He explained that the impact window was actually the one inside the house as it is your last defense if something (say a hurricane) were to happen. He did not know if this was something I wanted on all my windows, but definitely suggested it be considered. Upstairs, in a more typical showroom, there were numerous displays of the different types of >I windows. Duff told me that I also would need to choose a wood finish or a white factory finish. He warned me that aluminum corrosion would be a factor because the property was on the ocean. He then provided me a list of several local contractors to call for a look at the house and the windows. Upon leaving, Duff gave me his business card and some brochures on both Marvin windows and Andersen windows. My first look at the building and my first impression of Duff left me feeling uneasy. However, his extensive knowledge and good manners impressed me and changed my mind. At least I had a starting point for my project. My recommendations to Pawleys Island Lumber would be to think about the current first impression of the store and require some uniform or standard for attire. Overall, the company is a great local resource for consumers interested in replacing their windows. ❙ Ally Curran serves as marketing coordinator for DWM/SHELTER magazine. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe A New Dimension of Reliability. NEW Q-LON® Fire Rated Door Seals Q-LON® Urethane Door Seals Q-LON® Urethane Window Seals NEW Extruded Magnetic & Compression Door Seals NEW Door Sweeps NEW Q-LON® Replacement Door Seals Schlegel, known for its best-of-class weatherseals, continues to innovate by expanding its comprehensive portfolio. Recent additions include Q-LON® Fire Rated Door Seals, which represent a major advance in safety performance; Extruded Magnetic and Compression Door Seals that virtually eliminate air and water penetration for metal doors; Door Sweeps that deliver long-lasting energy conservation; and Q-LON® Replacement Door Seals, recognized as the easy mounting superior solution. Schlegel Q-LON® window and door seals continue to deliver world-class durability that benefits everyone from designers to end-users. For information on the complete portfolio of Schlegel products call 1.800.586.0354 or visit our NEW website: www.amesbury.com >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Ones to Watch COMINGS AND GOINGS Deceuninck Names Geeraert CEO in Light of Parrish Resignation Deceuninck North America has appointed Filip Geeraert to serve as the company’s chief executive officer. Geeraert, who previously served as executive vice president and chief financial officer, succeeded Mark Parrish, who resigned to take a position at Stuart Dean, an international provider of fine architectural restoration and surface preservation. In addition, the company also has named Scott Sheffield vice president of North America operations and has hired David Jacobson to serve as director of marketing and innovation. Sheffield now oversees and directs all manufacturing operations at Deceuninck’s facility in Monroe, Ohio, including materials research, compounding, tool manufacturing, extrusion, supply chain and logistics. Jacobson will direct the company’s marketing and will oversee the company’s ongoing efforts related to product innovation and design. Quanex Hires New Employees Quanex Building Products Corp. has three new associates in its Engineered Products Group. The company has hired Andrea North as product marketing manager for fenestration components; Andrew Behrend as sales representative; and Tracy Earnhart as product marketing specialist, insulating glass systems. ProVia Door Announces Management Promotions, New Hire d o o r & W I N D O W M A N U F A C T U R E R 28 ProVia Door has promoted Phil Wengerd to the role of vice president of market strategies, Joe Klink to director of corporate relations and Dave Miller to corporate director of pricing. In addition, the company has hired Cindy Miller as corporate director of marketing. Wengerd has been with ProVia since 1989, Phil Wengerd Joe Klink and has served in several positions, most recently as the company’s director of marketing. Wengerd now is responsible for the company’s corporate-level strategies related to market growth, customer and market research and analysis, new product development, and the management of intellectual property. Dave Miller Cindy Miller Klink has been with ProVia Door since 2001, and most recently served as communications manager. In his new role, he will be responsible for advertising and public relations for all ProVia companies, event coordination, media relations and assisting customers with developing effective marketing programs. Dave Miller has been with ProVia since 1992, and most recently served as pricing manager. He is now responsible for developing pricing for all ProVia companies, maintaining customer discounts and pricing databases, generating printed pricing programs, managing co-op programs, and assisting the vice president of market strategies with research and analysis. Cindy Miller is responsible for managing services and personnel relating to brand support, graphic design, e-business solutions, technical information and samples and displays. Prior to joining ProVia, she served as director of marketing for Lauren Manufacturing and Lauren International. www.dwmmag.com >I North has more than 10 years of product and customer knowledge and previously served as quality manager and product manager for Homeshield. Behrend has more than 24 years of sales experience. For the past seven years he worked for JELDWEN Windows and Doors Wareham Joins Ventana USA as Product Manager Ventana USA has hired Jeff Wareham to serve as product manager for the company’s new line of “Euro Products.” Wareham has been Jeff in the fenestration Wareham and glass industries for more than 25 years. In his new role, he will support the company in marketing tilt-and-turn windows, swing doors, fold-and-slide doors, and lift-and-slide doors. briefly … Adhesives Research Inc. has promoted George Stolakis to the position of president and Scott Knorr to the position of vice president and general man- George Stolakis ager of the Adhesives Research division … Premier Industrial Supply Inc. has named Gary Krysiak as its new senior technical director for its research and development group … Scott Knorr HTL LLC has hired Jeff McGovern as its new operations manager and Ryan Hedgepeth as thermal engineering specialist … Sunrise Windows, based in Temperance, Mich., has appointed Scott Ulbick as its newest territory manager serving Ohio, Kentucky and Eastern Indiana. ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. T/C Patented air pocket design creates the lowest U-value available. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe Thermal superiority. A shockingly low U-value. Patented air pocket design. It doesn’t get any better than this. Really. Duralite® spacers are the most energy and cost efficient in the industry. Just imagine how extreme your next window could be. Experience extreme energy efficiency like never before at quanex.com. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Engineered AirCell™ design minimizes energy loss. Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe Ice storms one week. Heat waves the next. When it comes to extreme weather conditions, you need protection. Start with our fusion-insulated EnergyCore™ frame components. This patent-pending window system blocks thermal conductivity 6X better than fiberglass, 4X better than rigid PVC, and 3X better than wood. Now that’s extreme innovation. Experience extreme energy efficiency like never before at quanex.com. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< < E-Mail > Subscribe The Seventh Annual DWM/SHELTER New Products Guide Whether you are a dealer looking for a new door or window to sell, or a new moulding to offer, or a manufacturer looking for the latest components, you’ll find the latest from the industry’s leading suppliers on the following pages. WINDOWS Sunrise Windows Introduces New Casement Sunrise Windows, a vinyl window and sliding door manufacturer, announces the introduction of a new line of casement, awning, bay and bow windows. This new design offers homeowners up to 20 percent more visible glass area than a typical vinyl casement window, according to the company. The new window line also features a Performance sash system, which delivers high energy efficiency with SunBlinds mini-blinds, and the availability of three new optional architectural hardware finishes. ❙❙➤ www.sunrisewindows.com Curtainwall Goes Residential COATINGS L. B. Plastics Inc.’s curtainwall application incorporates the advantages of both aluminum structural members and PVC-u doors and windows, according to the company. “Many folks think of curtainwall as something that is unrelated to residential,” says L.B. Plastics’ Dave Byers. “But, this is not the case. Our product is an excellent choice for homes demanding large expansive views and structural performance with little hindrance to view.” The SHEERFRAME system features the ability to incorporate both fixed and operating units into the assembly, while window assemblies can include projected, awning, hopper, casement and tilt/turn designs. Door assemblies include both single- and double-leaf doors incorporating traditional commercial hardware or multi-point locking systems. The curtainwall system can be fabricated either in-plant or on-site. ❙❙➤ www.lbplastics.com Exofol IN—Old Styles Out >I Exofol IN from American Renolit is designed to provide window manufacturers with a range of new designs to offer customers, including Amati PD Soft Walnut, Calvados C Natural Cherry, Calvados K Medium Maple, Ontario PM, and Winchester PA Natural Oak. The film is designed to display depth and precision with a realistic wood look, according to the company. Exofol IN also features a scratch-resistant coating made from a ultraviolet-cured lacquer on the surface that protects the film through its life. The film can be cleaned with typical mild household cleaners. ❙❙➤ www.renolit.com/America/index.htm It’s a Bird, It’s a Plane, It’s SuperCoat™ Quanex’s SuperCoat advanced color coating technology for vinyl and composite doors and windows is a vacuum-applied, ultraviolet light-cured color coating. The technology is designed to provide high durability and color retention for vinyl and composite door and win- DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives dow profiles, according to the company. In addition, the polyurethane acrylate coating can save manufacturers time and money on paint application and allow them to cut down on postfabrication and after-sale field touch-up costs, according to information from Quanex. The coating also includes Quanex’s low heat-absorbing color technology to resist heat distortion and has no VOC in its composition. Colors offered are antique bronze, architectural bronze, hunter green, brick red, adobe, grey, and jet black. ❙❙➤ www.quanex.com HARDWARE Passing the Sentry Truth Hardware’s new Sentry multi-point hinged patio door hardware system combines flexibility with security, according to the company. The system features a 90-degree thumb turn located above the handle, along with high-performance adjustable hinges and multiple handle designs, all of which can easily adapt to current door designs, according to the company. ❙❙➤ www.truth.com Find TRU-LOCK™ for Entry Doors Amesbury Hardware Products has debuted the patent-pending TRULOCK™, a multi-point lock system for entry doors. The system is designed to provide security while allowing the homeowner flexibility in trim set hardware, according to the company. TRU-LOCK easily incorporates into standard, double-bore panel systems of all types and is adaptable to work with most handle brands, according to Amesbury officials. Once installed, the system functions the same as a standard latch and deadbolt. ❙❙➤ www.amesbury.com – I< < E-Mail > >I Subscribe ADHESIVES AND SEALANTS Get an “Advantage” over Tough Materials Franklin Adhesives and Polymers, a division of Franklin International, has developed a new emulsion polymer isocyanate (EPI) adhesive, Advantage EP-940, to bond treated lumber and other wood substrates that are difficult to glue. EP-940 can be used to bond a variety of materials, including ponderosa pine, bamboo, various imported woods, wood-plastic composite, laminated veneer lumber and a variety of proprietary treated lumber. According to the company, it meets ASTM D5751-99 wet use for laminate joints in non-structural lumber on some types of wood. In addition, it has no added formaldehyde and qualifies for LEED credits, according to Franklin officials. ❙❙➤ www.franklinadhesivesandpolymers.com Paddock and Generation 4 Offer Lockmaster® Paddock Fabrication Ltd. and Generation 4 Sales and Marketing have teamed up to introduce the Lockmaster multi-point door locking system. The companies say the system provides security, weatherability, ease of use and a long service life. The system can be used continued on page 34 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > Subscribe NEW AND IMPROVED CONTINUED FROM PAGE 33 with vinyl, wood or composite doors, and is available in one-, three- and four-hook models. It is available in both adjustable and non-adjustable configurations, and can be modified easily for custom door heights. The locking system also is available in a variety of finishes, and comes with a ten-year mechanical breakdown guarantee. ❙❙➤ www.generation4sales.com SCREENS Simply Patio Screens with New External Screen Corner from Magnolia Magnolia Metal and Plastic Products Inc. has launched an external patio screen door corner, which company officials say will replace the need for the “old-style aluminum door frame scrap-producing, miter-cut internal corner.” The overall exterior design of the new corner follows the contour of the screen’s heavy-duty frame profile for a sleek and seamless look in the finished screen, according to the company. “After countless requests by many of our valued customers this corner should do exactly what it is and was designed to do,” says Tony Malik, Magnolia president. ❙❙➤ www.magnoliametal.com DOORS Royal Goes Upscale Centor Folding Door & Window Systems Officials from Royal Window and Door Profiles say the company’s OPUS I and OPUS II offer an “upscale” patio design for the replacement and new construction market segments. The patio doors incorporate a durable and heavy-duty all-vinyl frame design that can be used with two different sash systems. The Opus I utilizes the same sash system as the company’s Performer patio door with standard features that include Royal’s 9700 handle, a single mortise lock, a 10degree sloped sill, a 1-inch-thick glazing channel, and the company’s new Super Quiet roller. The OPUS II system utilizes an all-vinyl welded sash system that can accommodate the company’s standard 1-inch glass thickness and also can accommodate two tripleglazing options of 1 ¼ inches and 1 3 ⁄8 inches for extreme weather conditions as well as achieve an R5 rating, according to the company. Hardware options, such as a twinpoint lock and the Euro Series handle, also are available. ❙❙➤ www.royalplast.ca Centor has introduced the F3 bottom-rolling folding system, which is designed so that it transfers a door’s weight to rollers along the bottom, requiring no overhead structural beam. Company officials say the new development makes folding doors a cost-effective option for retrofits and remodeling. Centor folding systems allow for equal-sized door panels, according to the company, and the face-fixed hinges are simple to install. ❙❙➤ www.centorusa.com ODL Launches ThreeFrame Doorglass System ODL Inc. has launched the TriSys, a three-frame doorglass system. According to the company, the system equally emphasizes “fashion and function,” and features high heat resistance and an effective sealing system and is aesthetically pleasing as well. The new ODL TriSys system features a millwork-inspired profile as well as a clean aesthetic design with no screw hole plugs. The frame’s new FiberMate™ material developed for ODL has high ratings for paint and stains adhesion, and allows the frame to have a dark finish (with low risk of deformation due to heat). No special primer or preparation is needed, according to the company. ❙❙➤ www.odl.com >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe SUNFLEX Debutes SF 50/55c SUNFLEX-Wall-Systems has launched its SF 50/55c, an interior real wood clad folding sliding door system. Company officials say the new system has achieved a design pressure rating of +/- 60 psf (for inswing and outswing units) with a construction depth of 2 3⁄16 inches. The system can achieve a U-factor of 0.24 Btu/h ft² F with low-E triple-glazed units, and 0.32 Btu/h ft² F for low-E double-glazed units. SUNFLEX is manufacturing the product with panel dimensions of maximum 4 feet in width and 12 feet in height. The wood-clad interior can be supplied in two different design shapes and a variety of wood species and finishes. ❙❙➤ www.sunflexwall.com Kolbe Debuts New Folding Door System Kolbe’s new folding door system is designed with panels that fold back against each other to create an expansive, inviting opening, according to the company. Both the access and folding door panels utilize a uniform, optional 4-5⁄8-inch bottom rail to maximize views even when the doors are closed, and to accommodate a large size of high-performance LoE2-270 glass. Company officials say a specially designed, thermal weep sill enhances the door’s energy efficiency, while optional, concealed hardware, architecturally correct mortised hinges and other design details accentuate its traditional aesthetic. ❙❙➤ www.kolbe-kolbe.com ProVia Door Introduces Fir Series ProVia Door’s new Fir Series Signet® fiberglass doors are available in threepanel doors and two-panel doors with numerous top rectangular glass styles. A traditional dentil shelf also is available for a historic look. Signet doors can be ordered in cherry, mahogany, oak and fir, and in custom widths and heights in 8-inch increments. The doors utilize the company’s exclusive DuraFuse™ finishing system featuring P3 Fusion, with a 10-year finish warranty. ❙❙➤ www.proviadoor.com MasterGrain Advances Craftsman Door Line MasterGrain is introducing its new Craftsman door line featuring fir grain and several other unique features, including flush removable fiberglass frames. The company says the new frames accept 1-inch insulating glass. In addition, the company offers an optional integrated dentil shelf for the doorlite frame. This design is attached to the door in the manner of a traditional insert, not taped or glued to the surface of the door. The frame also sits on a ledge to give added strength and proper orientation, according to the company. Simulated divided lites (SDL) molded in fiberglass also have been developed to complete the company’s Craftsman offering. ❙❙➤ www.mastergrain.com continued on page 36 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe NEW AND IMPROVED CONTINUED FROM PAGE 35 MACHINERY GLASS Four-in-One Machine Available from Joseph Pilkington Updates Online Calculators The new SCF 430 from Joseph Machine Co. has the practical functionality of four stand-alone work stations, according to the company. The base machine provides for two universal fixture sections and an industrial-grade HMI and is network-capable. All machine sequencing and CNC movements are controlled through a PLC controller with EtherCAT drive communication for precision accuracy on part fabrication. The machine also is equipped with a bottom-mounted 90-degree direct drive saw assembly with an oversized 30-inch Carbide-tipped saw blade. The blade is powered by an 11.5-hp variable frequency motor that utilizes a hydro-pneumatic vertical saw blade feed with the chassis guided on precision rails and linear bearings. The SCF 430 also features a four-axis CNC spindle with absolute encoder feedback that performs the work with a smooth and symmetrical fashion, according to the company. ❙❙➤ www.josephmachineco.com Expand IG Operations with Secondary Sealer The new Erdman® fixedhead IG secondary sealer is equipped with a stationary sealant application system that provides its operator the ability to easily apply a professional, highquality, consistent secondary seal to IG units. To utilize the system, the operator positions a glass unit in front of the stationary sealant applicator. The applicator control system tracks the glass while the operator passes the glass from left to right through the applicator. The machine then applies sealant based on the speed at which the glass is being moved by the operator. When the operator gets to the corner (the end of the glass unit) the operator then rotates the glass 90 degrees and repeats the process until all sides are sealed, according to information from the company. The machine can be configured for dual- and triple-pane units, and can dispense hot, cold and twopart sealants. Custom models and sizes also are available. ❙❙➤ www.erdmanautomation.com >I Pilkington North America Inc. has redesigned and updated its Sun Management and Thermal Stress online calculators to include an interactive format, new products, updated performance data and improved features. The Sun Management calculator is an interactive online tool for generating threepart Specifications in Construction Specification Institute (CSI) format. These three-part specifications then can be incorporated easily into project plans. It provides solar, optical and thermal properties of Pilkington glass products and includes a variety of exterior appearance color options, a range of glass thicknesses and single- or double-glazing options, including the company’s new low-E fourth-surface technology. The calculator also includes project photos and links to the Pilkington project reference page for a quick review of actual projects. ❙❙➤ www.pilkingtoncalculators.com Tough as Iron Stiles Shop Solutions has introduced its Ironwood series of classical woodworking equipment. The line includes an Artisan series of spindle shapers and is equipped with cast iron bases, adjustable fences, easy-touse controllers, and heavy-duty motors, according to the company. The machinery provides quick changeovers along with the flexibility to create quality profiles in a short time. The Artisan line ranges from the fixed spindle FX550 up through the PS 1000 Plus CNC shaper with touch screen LCD. The introduction of the classical line of Ironwood equipment includes the series of Genesis jointers and planers in addition to the series of Artisan shapers. The Ironwood products include two years of 24/7 technical support. Boring equipment and straight line rip saws also are available. ❙❙➤ www.stilesmachinery.com continued on page 38 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< < E-Mail > Subscribe NEW AND IMPROVED CONTINUED FROM PAGE 36 Bang the VersaDrum® for Consistent Sealant Dispensing DOOR AND WINDOW COMPONENTS Nordson Corp.’s VersaDrum® piston pump bulk melters deliver consistent dispensing of sealants, mastics or adhesives for insulating glass production, according to the company. The piston pumps provide constant pressure with variable flow, ideal for intermittent dispensing applications, while the open design of the highpressure melter supports high-viscosity materials and the large-volume outputs required in secondary sealing of insulating glass units. ❙❙➤ www.nordson.com Move Up to Frontline FrontLine Building Products Inc. offers a range of components for front entry systems, including entry door cladding and transoms for both custom specialty and historical windows. According to the company, its interlocking transom F+I+T system works with the company’s door cladding to resist water leakage between the door and transom. In addition, an extruded aluminum-clad exterior provides low maintenance with multiple design options, according to the company. ❙❙➤ www.frontlinebldg.com GLASS Glasswerks Launches Loyalty Program New Progressive Machine Can Do It All The Progressive Systems patent-pending center feed indexing double end machine (CFI) can used for end machining, notching, routing, boring and drilling. The CFI can manufacture various lengths of wood, fiberglass, composite or metal components of a door or window consecutively with zero setup time between components. The system utilizes single center feed chain to feed components to multiple fabricating stations. All axes are computercontrolled with servo positioning. The components are fixtured, machined and then index transferred to the next operation or machining station. ❙❙➤ www.progressivesys.com Glasswerks Inc. in Los Angeles has a new customer loyalty program. The Glassperks rewards program allows clients to accrue points earned per purchase and redeem them in exchange for exclusive discounts, complimentary services and merchandise. “Both time and money are scarce in this economy, but by investing in our online tools and customer outreach programs, we have already seen decreases in our inbound call volume to our customer service representatives and increases in customer engagement with our bi-weekly sales promotions,” says Ed Rosengrant, vice president of sales and marketing. ❙❙➤ www.glasswerks.com SOFTWARE 360 Innovations Launches Virtual Showroom 360 innovations announced the availability of CustomBuilt360WEB, its Virtual showroom. The CustomBuilt360 online virtual showroom provides a seamless design experience, allowing customers to digitally configure their very own and doors and windows on the web and immediately click-thru design aspects, hardware and glass components to match and enhance their designs, according to the company. “Our solution is easily deployed to a website providing our customers with a true online configurator to generate new business," says Emmanuel Perdikis, vice president marketing at 360 innovations. The showroom is streamed automatically to the client’s browser – no special plug-in is required. Users can also create or link to other web pages and directly forward customers to marketing or website promotion product pages. Finally, the company adds that clients can leverage their online strategy to reach their consumers in the comfort of their home to deliver a consistent buying experience to increase overall sales. ❙❙➤ www.360-innovations.com/webdemo >I continued on page 40 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< < E-Mail > Subscribe NEW AND IMPROVED CONTINUED FROM PAGE 38 MOULDINGS SOFTWARE Versatex Makes Packaging Change WTS Paradigm Updates UX Configurator Versatex has begun making its mouldings with a proprietary freefoam process to provide a low gloss that consistent with its trim and sheet products. The color of the new mouldings also has changed to match the company’s other products as well. In addition, the company has made a slight size change on a few of its products, including the shingle mould, which now will be available in 11⁄16- by 1 5⁄8-inch); the sixinch crown, which now will be offered in 11⁄16- by 5 ¼-inch; bed moulding, now available in 9⁄16- by 1 ¾-inch); and baluster, which now will be offered in 1 ½- by 1 ½ inches. The lengths on all profiles, however, will remain unchanged. ❙❙➤ www.versatex.com TOOLS A Finished Look Go PRO CertainTeed is expanding its line of restoration millwork with a new feature called FinishedEdge. FinishedEdge is designed to provide The new GC3000 GLASS-CHEK PRO digital instrument measures the glass and air space thickness of single-, double- and triplepane windows from a single side. The tool also detects low-E and will allow the operator to not only identify the lowE surface of a double-pane window from one side, but also the type of low-E coating used in the window. The GLASSCHEK PRO will indicate if the low-E coating is a hard-coat (pyrolytic) or soft-coat (sputtered) low-E product. If the tool determines that a soft-coat low-E has been used, the meter will also tell the operator the number of silver layers used to make up the coating. ❙❙➤ www.edtm.com WTS Paradigm officials say they’ve given the UX Configurator a new bold look and feel through a new user interface. The redesigned UX Configurator allows users to navigate through products and options easily, and to see detailed information on products. It also provides real-time pricing updates and an engineering accurate drawing of the product being quoted, according to the company. For more advanced users who configure multi-wide and mulled units, a pop-up form similar to a web interface allows users to customize pieces of the overall window easily while still being able to manage common properties across the entire configuration, according to the company. Manufacturers also can take advantage of the branding technology to apply their own color themes, layout and logos to the UX Configurator. ❙❙➤ www.wtsparadigm.com a crisp, clean edge for PVC trim boards by heat-sealing the four edges using a proprietary process that creates a quality, smooth finish. Because the new feature eliminates problematic grooves and pockets that allow dirt to collect on the surface, little cleaning and maintenance is necessary to keep trim boards looking clean and white, and the product does not require painting, according to the company. ❙❙➤ www.certainteed.com >I Flex Your Schedule with DMSi DMSi Software has added a new flexible resource scheduling feature to its Agility software. This feature auto schedules materials, personnel and equipment to meet production requirements. The resource scheduling feature is designed to maximize efficiency, reduce costs, and allow just-in-time production by fully utilizing resources, minimizing processing time, and ensuring timely completion of jobs, according to the company. ❙❙➤ www.dmsi.com ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe Now is the time to increase your efficiency! The new Stürtz Linear Pro Automated Cutting and Fabrication System – Comfortable Loading, High Speed Cutting, Flexible Fabrication Winner of the 2009 Crystal Achievement Award for Most Innovative Machine! “The new Stürtz Linear Pro moved our production to the next level by increasing output and quality. This is the machine our operators like most!” (Anthony Puntel, Director of Operations, Polaris Technologies) The SMI Linear Pro family of Automated Sawing and Fabrication Centers are designed to meet today’s ever changing PVC window and door production needs. The machine’s optional Integrated Fabrication Systems perform multiple window and door fabrication requirements. » Through Feed Double Miter Saw for all North American PVC windows and doors » Exclusive High Speed “Linear Motion Control” Feeding and Positioning System » Available in V-Cut and VHC-Cut for slope sill products » Wide range of available fabrication tools, including: routing, drilling, dimpling, punching and custom tools » NEW Flying Bridge Technology » Small footprint for optimum space efficiency » High output at competitive pricing » Simple graphic programming functions with powerful database Stürtz Machinery Inc. 1910 Summit Commerce Pkwy. · Twinsburg, OH 44087 Telephone 330-405-0444 · Telefax 330-405-0445 [email protected] · www.sturtz.com Visit our website at www.sturtz.com stürtz Machinery, Inc. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Are You Ready for Phase Two? Pricing Changes and Commercial Products Added to DOE HighPerformance Windows Program by Terry Mapes hase one of the U.S. Department of Energy (DOE) High-Performance Windows Volume Purchase Program concluded this spring and some significant changes have been included for phase two. Pacific Northwest National Laboratory (PNNL), which manages the program for DOE, has prepared a number of changes for the transition to the next phase, which began in May 2011. While the foundation of the program remains relatively unchanged, PNNL is employing several new strategies to continue the momentum built during the program’s first full year of implementation. The program helps buyers and manufacturers develop a market for highly insulating windows and low-E storm windows at affordable prices and thereby overcome the principal barrier of cost. P Graham Parker of PNNL discusses phase two of the DOE program during Fenestration Day 2011. d o o r & W I N D O W M A N U F A C T U R E R 42 Those who use the site will be able to direct comparisons of prices between vendors and make will be able to use this factor in making their final decisions. U-Factor Breakdowns Window Type Residential/Light Commercial Commercial Architectural www.dwmmag.com U-Factor/Fixed .20 .24 .27 U-Factor/Operable .22 .27 .32 >I Adding Commercial Products Among the additions being made to the program are the inclusion of commercial products. While these products were never explicitly excluded, the specifications in phase one were designed specifically with residential windows in mind, and resulting U-factor requirements precluded most commercial windows from qualifying. Under the new specifications residential (R) and light commercial (LC) windows will have the same Ufactor requirement as phase one (0.20 for fixed/0.22 for operable windows) while commercial windows (CW: U= 0.24/0.27) and architectural windows (AW: U= 0.27/0.32) will have less stringent requirements due to their higher structural integrity. As a result of these changes, DOE has decided to discontinue the use of the term R-5 in the program’s title, but understands that the term likely will continue to be used colloquially throughout the industry for residential products. Also, a condensation resistance (CR) requirement of 50 has been added for all windows, and this number was chosen specifically to ensure that double-pane products would perform according to consumer expectations. Finally, storm window products now will need to be included in a certification program in the same way as primary windows. DOE officials always have felt that these certification programs are a key component DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe Among the additions being made to the program inclusion of commercial products. While these products were never are the explicitly excluded, the specifications in Phase I were designed specifically with residential windows in mind, and resulting U-factor requirements precluded most commercial windows from qualifying. to raising the overall expectations of window performance beyond simply manufacturing a product with a lower U-factor. Several organizations contacted DOE during phase one and relied on the program’s quality assurance installments to develop their own lists of eligible vendors from whom to buy products. The phase one solicitation brought 40 qualified vendors into the program and resulted in more than $650,000 in sales for these products through February 2011. All of the participating vendors are listed on the windows volume purchase website (www.windowsvolumepurchase.org). Interested buyers have been able to use the website to obtain links to the vendors’ own websites and also view a range of prices, from lowest to highest, for a given product. A Website Makeover In response to numerous buyer comments, DOE is making several phase two website updates that are designed to make the site more efficient and convey necessary information to the buyer more effectively. One of the most significant changes comes in the way vendor prices are displayed; the website now will reveal individual prices by company, rather than a range of prices for all companies in a given product group. Those who use the site will be able to make direct comparisons of prices between vendors and will be able to use this factor in making their final decisions. The website’s format also is being modified. A filtering/sorting tool will be added, and this will allow users to enter criteria about the windows they’re trying to find and obtain an immediate list of vendors who meet those criteria. A sorting feature will be a part of this tool, and a descriptor box will appear whenever a vendor’s name is chosen. The descriptor box will include a picture of the products, brief bullet-point information about the vendor and products, a list of brand names of qualified windows and a link to the vendor’s website. DOE will require vendors to maintain links to their respective websites that will allow buyers to quickly find information about the qualified products and streamline the process for ordering those products. This requirement is designed to keep traffic flowing toward the desired information and enhance the overall purchaser experience. Reaching Out Public outreach will be key to communicating the program’s benefits. Based upon initial, positive construction industry economic indicators, DOE believes the time has never been better to ramp up our efforts to reach anyone and everyone who can benefit from the program. Program team members will continue to attend trade shows, conferences, exhibitions and conduct regional workshops. We will work A triple-pane window manufactured by B.F. Rich, a program participant. with important buyer groups such as builders, contractors, housing authorities and architects to spread news of the program to all corners of the building industry. The team also is working in collaboration with utilities and market transformation organizations such as Long Island Power Authority, American Electric Power, the Consortium for Energy Efficiency, the Northwest Energy Efficiency Alliance and the Energy Trust of Oregon in an effort to help create utility incentive programs that specifically target high-performance windows and low-E storm windows. March 18 was the first and priority processing deadline for vendors to enter the program’s next phase. The team officially launched phase two at the National Association of Home Builders’ National Green Building Conference and Exposition in Salt Lake City, May 3. Vendors who are unable to meet the priority deadline still will be allowed to apply to enter the program until September 18, and all proposals received will be processed in the order they are received. ❙ Terry Mapes is an energy efficiency engineer at PNNL and the principal investigator for the program. DOE’s HighPerformance Windows Volume Purchase Program is supported by DOE’s Building Technologies Program and managed by the Pacific Northwest National Laboratory. m a y 2 0 1 1 43 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search Bevy of Education is Packed into One Day— Fenestration Day + Archives – I< E-Mail < > Subscribe The second annual Fenestration Day™, held April 7 in Indianapolis, was a hit with attendees who were educated during five sessions covering everything from saving money in the plant to avoiding litigation. Go Green and Save Money ould you like to save thousands yearly through changing the lighting in your plant? What about “north of six figures” due to a comprehensive green strategy? Or $280,000 through bulk purchasing? Attendees learned how to do so from panelists Todd Rascoe, vice president of operations, Thermal Industries, a division of Atrium; Andre Touchette, president of Royal Group’s Eastern Region, Canada; and Steve Chen, president of Crystal Window and Doors, during a Fenestration Day session about going green in the plant. W did recently. The Pennsylvaniabased company received a $40,000 rebate to do just that. “If you can see better, you have less errors, it’s just that simple,” said Rascoe, who added that the company stocks distinct color profiles that were very difficult to differentiate with the old lighting. “Imagine from a quality standpoint how much easier it is to get it right now,” said Rascoe. “With our new lighting we are also able to detect scratches.” That resulted in additional cost savings as internal reworks as well as reduced service calls. ing employees dress for the weather instead of turning up the thermostat. All of these initiatives, among others, have resulted in “north of six figure savings,” said Touchette. Lighting Changes d o o r Rascoe outlined how attendees may apply for subsidies and rebates through their utility companies to change the lighting in their plants which is what Thermal & W I N D O W M A N U F A C T U R E R Todd Rascoe 44 www.dwmmag.com A Full Scale Approach Royal’s Touchette focused on the company’s full scale approach to “going green” and stressed that this is a philosophy that must be a part of your “day-to-day job.” “It’s not something you do when you have time,” said Touchette. Touchette pointed out that going green for Royal is definitely a priority and that the company’s goal is 80-percent waste reduction and the company should reach that goal by the end of the year. That journey has included everything from revisiting most packaging on its products, $35,000 in savings just from garbage disposal and revisiting employee habits, such as hav- >I Andre Touchette The panelists didn’t just focus on reducing its waste produced through production of windows and doors. They tackled all the ways they could save money in their plants and facilities including replacing the toilets. At Royal that translated into a 4-5,000 gallons a day savings. It’s the Little Things that Add Up Crystal’s Chen also looked at his facility’s water usage after getting an idea from the waterless urinals at the New Yankee stadium. The company installed these in their DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< < E-Mail > >I Subscribe Attorneys Discuss Avoiding Litigation, Buying the Right Insurance and More lawyer gave a presentation recently on ‘how to nail a window manufacturer to a wall,’” warned Charles Gentry when addressing Fenestration Day attendees last week. That was enough to gain the attention of attendees who said the information they gained about legal issues was extremely helpful. “A Jason Call plant and saved $225 per urinal as well as 90,000 liters of water a year. Other initiatives put into place include reusing the cardboard corners on window packaging, installing motion sensors for lights, use of photovoltaic solar panels in its building and encouraging employees to order food as a group instead Charles Gentry Gentry and his colleague, Jason Call, with Carson and Coil LLC in Jefferson City, Mo., outlined everything from buying the right insurance to writing promotional materials and warranties. All of these issues are more important than ever as the door and window industry has become a target for some lawyers. “If you wait until you are sued it will be too late,” said Gentry, who specializes in the fenestration industry. He added that he is seeing a lot of fraudulent representation of products and gave advice on how companies can protect themselves. “Sometimes a little too much is said about the greenness of a product and sometimes it trips up the manufacturers,” said Gentry. Buying the Right Insurance Companies may think that as long as they have insurance they are covered but, Call pointed out, it is all about purchasing the right insurance—a crucial factor if a company is ever sued. He pointed out that there are two types of insurance—SIR and deductible— and there is a crucial difference between the two. “In the deductible, the insurance provider is in control up front if you are sued. With SIR the company has control up front,” said Call. “Cheapest is not always best,” he added, while stressing to make sure there are no exclusions in your policy. Warranties Steve Chen of driving to a restaurant. Crystal then picks up that delivery cost and tip, while also telling the restaurants to not bring plastic utensils. The company also eliminated ten overnight trips through use of teleconferencing for various meetings, and offers afternoon exercise classes that last 20 minutes. “Our insurance agents love it,” said Chen, “and it reduces sick days.” continued on page 47 Warranties are “the single greatest shield a company can provide to protect itself,” says Shield. “What is most important sometimes is what you are not covering as opposed to what you are covering,” he added. He reminded the group that the warranty must be given to the customer in order to be enforced. “The worst thing that can happen is you have this great document and you don’t pass it on,” he said. Gentry also explained that anything that is part of the sales pitch is considered an express warranty and that companies should be aware that comments made in selling can be construed as such. Learn What Manufacturers Had to Say About the High-Performance Windows Program m a y Graham Parker, PNNL, and Terry Rex, B.F. Rich, and Gary Delman, Sunrise Windows, also spoke during Fenestration Day. Visit www.dwmmag.com or scan the tag at right for the story. Get the free mobile tag reader at http://gettag.mobi. 2 0 1 1 45 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe F enestration Day continued from page 45 ENERGY STAR® Phase Two and “Most Efficient Label” hile the Environmental Protection Agency’s (EPA) Doug Anderson spoke at Fenestration Day to give an Energy Star Update, he educated attendees on many more issues affecting them, including the NFRC’s blind verification program, IG testing and much more. W What’s in Store for Phase Two? Anderson, who serves as the Energy Star Windows project manager, spoke regarding phase two of the changes in criteria for Energy Star windows. “We’ve been watching the IECC (International Energy Conservation Code) and we will at least meet that level in phase two,” he said. He added, “Currently, the IECC is more stringent than Energy Star levels in the South. We are doing that analysis right now and we will see how far we can go.” The EPA also will likely mirror what the IECC stipulates in terms of an air leakage requirement, said Anderson. He also stated that the EPA is looking at triple glazing and would assume that people not utilizing tripe glazing would use argon. “Krypton prices are likely to go higher and we are very concerned about that as affordability is an issue,” said Anderson. He mentioned that it’s going to take two to three years to get life cycle analysis data, and, while the addition of structural requirements was discussed, it won’t happen in phase two. He also alluded to a few areas in which the EPA will conduct more research such as shading and a possible exemption of Energy Star products in hurricane regions. “We will put out our initial criteria and see what the industry says [in terms of hurricanes],” he said. The EPA will issue its initial phase two proposal in the fall, which Anderson joked goes until December 21. The EPA anticipates two rounds of comments, and a stakeholder meeting to be held in Washington, D.C. “I promise you we won’t be faster than that, but there could be delays. We will give 270 days before the final criteria goes into effect in the fall of 2103,” he said. Until that time there is still more work to be done and Anderson said the EPA hasn’t started to look at door or skylight criteria. He also pointed out that Department of Energy still is very involved in the process and that the two agencies work very close together. Other Initiatives Anderson also outlined for attendees why Energy Star now includes IG certification. “We are seeing some failures and companies and people want to see the bar set high so this has confirmed for us that product testing is a good idea,” he said. The National Fenestration Rating Council (NFRC) recently unveiled its new Blind Verification Program, which it developed with EPA input. “We will begin with some testing in the fall of 2011,” said Anderson. “We Get the Door and Window Industry Update For the story on Michael Collins' seminar during Fenestration Day. Visit www.dwmmag.com or scan the tag at right for the story. Get the free mobile tag reader at http://gettag.mobi. Doug Anderson want to make sure that the product meets the levels originally intended and make sure it is built as designed.” Most Efficient Products While names such as Super Star and top-tier were used in the past, the EPA has finally settled on the “Most Efficient” designation for top-performing products. While windows are not currently included as part of this program, EPA is still considering it. Why were windows initially not included with products such as appliances? “It was easy to figure out with appliances in terms of energy performance which were top performers,” said Anderson. “We can’t do that with windows.” “In the North you can point out some top performers,” he said. “In the South it is harder so maybe it doesn’t make sense for the South.” Anderson also said there is not cost-effective criteria for the Most Efficient label and he is looking for the early technology adopters to get the technology “out there.” “The type of numbers we are talking about are better than R-5,” he said. ❙ Scan this tag to watch the Fenestration Day video or visit www.dwmmag.com m a y 2 0 1 1 47 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Special Mouldings Millwork Report by Tara Taffera hen members of the Moulding and Millwork Producers Association (MMPA) met in Isle of Palms, S.C, in March, members learned what they can expect from the moulding market in the coming years. How to take advantage of certain tax credits in play, what look out for in an upcoming health care bill, and how to minimize plant losses also were discussed. Members also were given the opportunity to visit ECMD Inc.’s distribution center in nearby Sommerville, S.C. (see page 50). In addition, attendees were able to attend Productivity Information Exchange (PIE) meetings. Various MMPA members met individually with a gamut of the moulding and millwork industry, in suites, providing a chance for attendees to ask suppliers questions about anything of interest to them. These meetings are not meant to be selling opportunities, according to MMPA. A few of the suppliers represented included Weinig, 3M, Stiles and Sherwin-Williams, and attendees said they found the exchanges extremely productive. For example, in a meeting with Sherwin-Williams, Louis Voorhees W of Tidewater Lumber and Moulding, Greenville, S.C., was able to pick the brain of industry veteran Hal Shackelford regarding what it would take to set up a finishing operation in-house. Voorhess currently farms the process out and says there are no immediate plans to change this process. “Farming out is not such a bad thing when things are slow,” he said. “Doing it [painting] in-house is something we may grow into and I was looking for options.” Voorhees added that the overall meeting was very productive and he is glad he finally took advantage of a fellow MMPA member’s advice to attend. “Ted [Smith, president Smith Millwork], always encouraged me to come and I didn’t have any excuse as this was in my backyard,” said Voorhees. The MMPA’s next winter meeting will be held March 19-22 in Coronado, Calif., at the Loews Coronado Bay Resort. For more on the MMPA meeting, see the articles on the following pages for what you missed and how you can stay informed on these important issues. >I Industry Projects Slight Increase for Moulding Market in 2011 Mark Young of Arauco USA presented a market overview of supply and finished products for the moulding industry in 2011 and beyond. Young started out saying that “2010 was a lost year.” “Demand was about half of what it was at its peak,” he said. “Retail remains the market leader with more than 60 percent share. Five years ago, it was the opposite. Today retail is a huge part of the market. The big-box stores are dictating and influencing what is going Mark Young of Arauco USA presents a moulding outlook. Zoom Fit Search – + Archives I< < E-Mail > >I Subscribe Capacity utilization in U.S. Wood Products manufacturing was 62.3% in January compared with a 7 year historical average of about 72% 100 90 80 70 60 50 2010 Jan Jul Oct Jan Apr Jul 2009 Oct Jan Apr Jul 2008 Oct Jan Apr Jul 2007 Oct Jan 2006 Apr Jul Oct Jan Apr Jul 2005 Oct Jan 2004 Apr 40 Jul on in the market.” Regarding moulding pricing, Young said the following materials’ prices bottomed out in 2009; he also offered forecasts for these for the years ahead: • Solid Pine: Expected to increase through 2013. • Fingerjoint: Expected to settle back in before increasing through 2012. • MDF: Expected to increase through 2012. He added that there will be a shortage of pine fiber in 2010 and beyond. “MDF will gain consumption market share due to pine shortages,” he said. Consolidation continues as 84 Lumber, ProBuild and Stock Building Supply closed more than 1,200 locations collectively between 2008 and 2010. While Young said he believes the crisis is over for the market, he pointed out that the financial markets are still fragile and the banks have stringent lending and covenant requirements. He added that renovation and remodeling looks to be the main driver for 2011. “Two-thirds of the housing stock is 25 years old, which bodes well for remodeling,” he said. Future challenges include low housing start numbers and a lack of cash flow in the millwork industry. The purchasing behavior of dealer and retailer channels, decisions when to add capacity with increasing demand, and the shortage of pine fiber, which will occur as global consumption improves, was also discussed. Young pointed out that capacity utilization in U.S. wood products Contents Oct THE FUTURE OF FENESTRATION MANUFACTURING © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Jan DOOR & WINDOW MANUFACTURER MAGAZINE Product Information Apr DWM ™ 201 Source: Arauco USA 2010 Container Sales and Millwork Channel Distribution m a y Source: Arauco USA manufacturing was 62.3 percent in January, compared with a 7year historical average of about 72 percent. “Most everyone is underutilized,” said Young. 2 0 1 1 continued on page 50 49 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Special Mouldings & Millwork Report continued from page 49 EastCoast Mouldings: Company Made from a Different Mold astCoast Mouldings, a division of ECMD Inc., serves 11 states in the Southeast from its distribution center in Summerville, S.C. President Al Delbridge said the company operates as a supply chain manager, seeking efficiencies outside the boundaries of the company. “We make sure that we align the correct product with the most capable and efficient manufacturer,” said Delbridge to MMPA attendees who visited the facility during the group’s recent meeting. He explained that the company utilizes an uncommon business model. “We serve as an importer, manufacturer, distributor and retail service organization,” said Delbridge. “We try to understand what happens below us and above us in the supply chain.” In fact, many parts of its model are uncommon—but all work to the advantage of the company, which employs more than 500 people. ECMD serves two-step distributors, one-step distributors, pro chains, independent dealers, home center retailers and even sells to E other distributors outside its current distribution area. Regarding logistics, Delbridge also said the company is responsible for fleet management as it operates three distribution centers in one logistics model. And when it comes to loading its trucks, EastCoast opts to do it indoors. “We unload indoors, store indoors and load indoors,” said Delbridge. “We use curtain-side trailers so the product is covered even while the customer is unloading their product. This is uncommon, particularly with board distributors.” Walk through the plant and you will see mouldings from a number of offshore producers, including Polincay, Araupel, Arauco, Zeni and Masisa—to name a few. Domestically you will see the names of Sierra Pacific, PacTrim and among others. It is a lot to keep track of—in fact, Delbridge said ECMD stocks more than 600 various mouldings profiles and over 280 board items, and ECMD stores a CAD image of every profile. Additionally, an employee checks one unit of every EastCoast Mouldings is somewhat unique in that it loads its trucks inside its distribution center. >I The Hijacker, shown here, is a piece of equipment EastCoast developed to aid its employees in suffering from soft tissue damage in the lower back. profile in each container as it enters the facility. Safety is a Constant Priority “The safety of employees is something we constantly struggle with,” said Delbridge. “We place a tremendous emphasis on safety.” In fact, the company just started utilizing a piece of equipment it developed and coined “the Hijacker.” The equipment is designed to help reduce soft tissue damage in the lower back and will help employees move mouldings from a horizontal to vertical position. “We can’t put all products on there, but we will begin with our 70 most frequently picked items,” said Delbridge. He also made reference to the hot and humid South Carolina climate, which takes its toll on employees as well. “It’s a tough work environment so anything we can do to reduce sweat equity, we aim to do,” he said. Again, the business model may be uncommon, but is one that has proven successful for this moulding company. continued on page 52 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Special Mouldings & Millwork Report continued from page 50 Tax Laws Can Aid in Equipment Financing It was evident that the MMPA members in attendance during Scott Biesecker’s session detailing the Tax Relief, Unemployment Insurance Reauthorization and Job Creation Act Stiles Machinery (equipment shown here) says the bonus depreciation has definitely caused some companies to make an equipment purchase. of 2010 were hit with a case of on tax overload over all the items to keep on top of when it comes to taxes. Biesecker, is a CPA, with Turlington and Co. in Lexington, N.C. Biesecker started with some good news—that there are tax benefits for the industry when it comes to equipment purchases. Under the bonus depreciation plan, companies can deduct up to two million dollars for new equipment purchases. He pointed out that, while many believe this tax incentive can only be utilized for new equipment, it can be used for refurbishing used equipment as well. “Ownership has to begin with you so you can refurbish under this,” he said. He also detailed the 179 deduction in which profitable companies can write off $500,000 for new and used equipment purchases, as long as they are profitable. Bonus deprecation and the 179 deduction also were discussed during a presentation by Thomas Strickfaden of C.R. Onsrud regarding financing equipment. “There is financing availability and people need to take advantage of it,” he said. Finally, Biesecker offered some practical, important advice for attendees. “If I leave you with anything, remember this, review your wills with your CPA,” he said. “The wording of the will could produce different effects. Look into your futures now and start planning.” continued on page 54 Good enough isn’t good enough. We do it better. That en on to detail and relentless drive to improve means you get something be er from DMSi’s Agility. The proven on of experience, resources and drive means a lif me of be er bo om line results for you. To learn more, call DMSi at 800.347.6720 or visit dmsi.com. 800.347.6720 Learn how. CLICK NOW. dmsi.com/overview/dwm RUN BETTER. Run better. >I DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe YOUR EFFICIENT SUPPLIER OF MOULDINGS…NOW BRINGING YOU BOARDS AND PATTERN STOCK! EastCoast Mouldings is stocking 4/4 and 5/4 boards and pattern stock in 15 species: FJ Pine FJ Primed Pine #2 Yellow Pine C1F Yellow Pine #2 Spruce #2 Primed Spruce EastCoast Gold SYP Inland Red Cedar C Sel Radiata Red Oak Solid Poplar FJ Poplar Primed Poplar MDF Primed MDF Supplier consolidation is a proven supply chain management technique that keeps your costs down by combining purchases of multiple product categories from fewer sources. Not only does managing fewer supplier relationships increase the efficiency of your own operations, it also consolidates purchases with fewer suppliers to help you buy more competitively. Call a live Customer Service Rep Now! 888-222-3961. Visit www.eastcoastmouldings.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Special Mouldings & Millwork Report continued from page 52 Are You Preventing a Loss? It may not be a topic many want to think about but it is a crucial one, according to Howard Twining, director of loss prevention at the Lumbermens Writing Alliance. “I’m here to prevent the next claim,” he told attendees. He stressed that for a successful loss prevention program, “top management has to buy into any program to get folks to follow it.” And the latter is not always an easy task. “The human element is a tough nut to crack,” said Twining. “They have a ‘What’s in it for me?’ attitude. They don’t care about you.” When it comes to preventing losses, Twining said the first key is examining your own facility. “Sometimes it costs money to do it right,” he said. “There is a cost of doing business. You have to move with the times and build a business that is survivable.” Although there are many types of losses a business might endure, such as snow loads, much of Twining’s presentation focused on fire as this is the primary source of loss. Specific causes include: hot work (cutting, grinding, welding), electrical equipment, friction, explosion/sparks and arson. “We didn’t use to worry much about arson but the percentage is getting larger,” said Twining. “Many businesses that suffer a significant fire may never re-open,” he added. “And of businesses that do re-open credible statistics show that many close within three years.” This is attributed to loss of inventory, loss of market share, loss of customer confidence, decline in employee morale and attitude and the loss of a trained workforce during the rebuild. “Employees may leave and then not want to come back,” he said. If you don’t think your company can suffer, think again. “I have been told, ‘Our sawdust won’t burn. We never had a fire before. Cigarettes can’t cause fires,’” said Twining. It all starts with prevention: employee training, preventative maintenance, good housekeeping, smoking controls and a hot works permit program. ❙ • Delivered To Your Door • Custom and Stock Millwork • Doors and Door Components • Exterior PVC moulding and boards SMITH MILLWORK, INC. www.smithmillwork.com Moulding a Better America with Quality and Service rvice Call Smith Millwork for your custom-designed moulding needs. We offer a wide variety of wood species such as Poplar, Red & White Oak, Ash, Maple, Cherry, Mahogany, Cypress and many more. Choose from our own profile catalog, or we can match your sample with our in house tooling capabilities. Smith Millwork also offers a wide range of stock millwork items in FJ, Primed, Clear, Red Oak, MDF and PVC; doors and door components. Put your trust in Smith Millwork, we get the job done! >I P.O. Drawer T 920 Robbins St. Lexington, NC 27293 phone: 336.249.8171 fax: 336.243.2688 WATS: 800.222.8498 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< E-Mail < > >I Subscribe ® PROFILES IN Performance Eye Care Clinic • North Carolina When performance counts and you need everything possible from a vinyl window system...and more, you need SHEERFRAME. L.B. Plastics’ SHEERFRAME windows and doors are engineered to meet the demands required in coastal buildings or commercial projects. Yet they offer style and beauty for any home. Whether you fabricate or specify SHEERFRAME, you will gain a performance partner that: • • • • • Piedmont Bank • North Carolina Understands your needs. Will work to enhance your successes. Will provide competitive products that surpass industry standards. Is interested in you. Provides value. Performance, A Given For Our Industry Partners. L.B. Plastics, Inc. P.O. Box 907 Highway 150 Mooresville, NC 28115 Eye Care Clinic • North Carolina 1-800-752-7739 704-664-2989 fax www.lbplastics.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – Archives I< < E-Mail > >I Subscribe Guide to Moulding and Millwork Manufacturers and Suppliers Special Focus on MMPA Members f you are looking to purchase mouldings or if you are a manufacturer and are looking for a supplier of machinery, adhesives or other components, look no further than the Moulding Guide in the following pages. Featured are members of the Moulding and Millwork Producers Association (www.wmmpa.com). For additional moulding companies, see the April DWM/Shelter Buyer’s Guide or go to www.dwmmag.com and click on the online Buyer’s Guide. I Alexander Moulding Mill 254/386-3187 (P) Alexandria Moulding 613/525-2784 (P) www.alexmo.com Alexandria is dedicated to serving our customers with cost-effective, quality mouldings, on time with a 100-percent fill rate. We specialize in multi-item truckloads from quarter round to exterior door jambs complete with hinge and strike route. Also offer weatherstrip, and we barcode on request. FSC-certified. Arauco-USA 800/261-4890 (P) www.arauco.cl Offer radiata pine moulding and shop lumber, cutstock, blocks, blanks, fingerjoint mouldings, jambs, edge-glued panels, peelings and saw logs. Araupel S.A. 011/55/51-3221-7344 (P) www.araupel.com Raw material offered includes: taeda, pine, parana pine, eucalyptus products, mouldings/frames, edge-glued panels, cut stocks, squares and laminated beams. Offer components for doors, windows and furniture. Flooring, veneered flat jambs, boards and other millwork products. Finishing includes: water-based vacuum priming, oil painting, jesso coating and exterior glue. We supply FSC-certified products. Best Moulding Corp. 505/898-6770 (P) www.bestmoulding.com We are a manufacturer of solid and fingerjoint cut-to-length mouldings. Species include: radiata; ponderosa; oak; poplar; cherry; banak; para para; soft maple; fingerjoint raw and fingerjoint primed. We stock chamfer strip and offer barcoded items. We carry an inventory in excess of two million board feet and pride ourselves on shipping quality mouldings. rails, stair parts, window sash, brickmould, softwood, MDF board stock, S4S, lumber, primed, treat, cut to length, miter, barcode, hinge and strike, weatherstrip, edge-glued, vinyl-wrapped, veneer-wrapped, custom slicing, and custom profiles. Bois Expansion Inc. 800/959-6770 (P) www.boisexpansion.com Carolina Colortones 828/687-9510 (P) www.carolinacolortones.com BrasPine Madeiras Ltda. 5551/334-631-66 (P) www.braspine.com.br Cascade Wood Products Inc. 541/826-2911 (P) www.cascadewood.com Manufactures window frames, dapping for hinges, pre-nailing frame parts, and shrink packaging. Edge-gluing, pre-machined window and door trim, round colonial columns, square columns, porch posts, spindles, newell posts, hand rails, oak and hemlock stair parts, double-hung and casement window sash. Poly-classic columns, poly-classic rail systems, polyclassic extrusions, alder frames, jambs, and mouldings. Brenco LLC 402/932-1281 (P) www.brencollc.com Bright Wood Corp. 541/475-2243 (P) www.brightwood.com Species options including bridiata pine, ponderosa pine, radiata pine, white fir/hem fir, red oak and MDF. Product options range from cut stock, fingerjoint, solid lineal, I.S. door jambs, O.S. door frames, split jambs, 20-minute fire-rated frames, window frames, door components, patio frames, veneered flat jambs, blocks, blanks stiles and rails, window components, spindles, newell posts, hand C.S. Industries LLC 404/520-0239 (P) Offer rough mill equipment, hydro thermal wood treatment and automatic moisture meters. Colonial Manufacturing Ltd. 506/452-0330 (P) Contact Industries Inc. 503/228-7361 (P) www.contactind.com Scan the tag to view the DWM online Buyers’ Guide. Get the free mobile tag reader at http://gettag.mobi Custom Plywood Inc. 812/944-7300 (P) www.cpiplywood.com EastCoast Mouldings Grandview St. North Wilkesboro, NC 28659 336/667-5976 (P) 336/667-9717 (F) www.eastcoastmouldings.com We manufacture hardwood and softwood mouldings in solid, fingerjoint and primed. Our services include cut-to-length, barcoding, edge gluing, and custom profiling. See our ad on page 53. Endura Products Inc. 800/334-2006 (P) www.enduraproducts.com Endura manufactures entry-door component systems that improve door construction, door installation and long-term performance in the home. Endura components improve functionality, maximize the seal between the door and the opening, and reduce air and water infiltration. Fypon 419/446-3728 (P) www.fypon.com General Hardwood Co. 313/365-7733 (P) www.generalhardwood.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Gossen Corp. 800/558-8984 (P) www.gossencorp.com Gossen is a manufacturer of cellular PVC and mouldings and trim for the millwork industry, window industry and entry door market. Gossen exterior mouldings and trim are AAMA-certified. Gossen also wraps fingerjoint pine moulding and entry door frames in vinyl and paper. Henrich Industrial Rubber Bands 888/770-8530 (P) www.henrichrubber.com Offers custom rubber bands. IQM Trimboards 800/771-4486 (P) www.iqmtrimboards.com KIBBECHEM INC. 574/266-1234 (P) www.kibbechem.com Offers chemical blowing agents and color concentrates. Lavrama S.A. 011/5541-341-5757 (P) www.lavrasul.com.br Manufactures raw and primed fingerjoint mouldings, edge-glued products, door jambs and frames, millwork products in taeda/elliots pine. Produces mouldings and split jambs. Lee Lumber & Building Materials 773/509-6700 (P) www.leelumber.com Specializes in short run special trim pine, poplar and other hardwoods. special jambs and frames. Also offers special sash parts. Lianga Pacific Inc. 253/383-4761 (P) www.lianga.com Offers embossed pre-finished jambs and mouldings, veneered mouldings, hardwoods and softwoods, OEM components—moulded and wrapped. Contents Lorient North America 859/252-7441 (P) www.lorientgroup.com Manufacturer of gasketing products, smoke and fire seals, and intumescent materials. LP Building Products 574/825-6501 (P) www.lpcorp.com Luvipol Doors Inc. 616/392-7100 (P) www.luvipol.com Offers interior and exterior hardwood doors, factory machining and finishing; interior hardwood mouldings, jambs and frames. Fire-rated doors and frames up to FD-90. Meyer Moulding & Millwork Inc. 800/399-2288 (P) www.meyermoulding.com Meyer Moulding is a solid lineal moulding manufacturer serving moulding and building material distributors throughout the west with distinctive architectural moulding in multiple species. Expansive inventory of finished mouldings maintained in a variety of species and profiles, ready for full or partial truck delivery. Momentive Specialty Chemicals Inc. 614/225-4000 (P) www.hexionchem.com National Casein of California 714/979-8400 (P) www.nationalcasein.com Oregon Fir Millwork Inc. 800/227-9210 (P) www.oregonfir.com Manufactures Douglas fir exterior door frames, interior jambs, brickmould, cut-to-length, and window casing. Pacific Adhesives 916/383-1509 (P) www.pacificadhesives.com Zoom Fit Search + Archives Pacific MDF Products 916/660-1882 (P) www.pactrim.com Port-O-Lite 603/352-3205 (P) Products include solid, cut-tolength, barcoded and packaged custom mouldings in ponderosa, eastern and radiata pine along with traditional mouldings from Northeastern hardwoods. Other products include exterior blinds and shutters, attic venting louvers window grilles, and hardwood door lites. Our pattern creative cut-up division offers raised panel room dividers with custom artwork integrated into the design. Produits Forestiers J.V. 418/836-5025 (P) www.moulure.com Offers fingerjoint and MDF mouldings, primed mouldings, edge-glued products, door jambs and frames, stiles and rails, 20minute fire frames, and door and window components. Produits Matra Inc. 418/382-5151 (P) www.produitsmatra.com Regal Custom Millwork 714/632-2488 (P) www.reellumber.com Offers maple and other hardwoods. Roland Boulanger & Company Ltd. 819/358-4100 (P) www.boulanger.qc.ca We guarantee 100-percent eastern white pine mouldings, steel door style and rails, astragals and exterior frames (routing for hinges and strike installing weatherstrip, vinyl overlaid). Also offer mouldings in fingerjoint clear pine and hardwood. Window components (cutstock), edge-glued material, wrapped mouldings with veneers, vinyl, polyester, and paper also are offered. Mouldings are barcoded – I< < E-Mail > >I Subscribe upon request. Unitized packaging for full or partial truck loads. Royal Mouldings 800/368-3117 (P) www.royalmouldings.com Offers LEED-certified mouldings. Schlegel Systems Inc. 1555 Jefferson Rd. Rochestor, NY 14692-3197 800/586-0354 (P) 585/427-9993 (F) www.schlegel.com Offer door and window fenestration products, door seals, foam clad weatherstripping for doors and windows, pile seals and fenestration design assistance. See our ads on pages 17 and 27. Setzer Forest Products Inc. 800/824-8506 (P) www.setzerforest.com Sguario Forestry and Millwork Inc. 407/816-1000 (P) Shawnee Woodwork Inc. 785/354-1163 (P) Sherwin-Williams Co. 940/482-7068 (P) www.sherwin.com Compliant coating systems available in solvent and water reducible technology. A comprehensive product offering for primers, stains, sealers and topcoats, as well as UV-curable technology, also is offered. Serviced nationally by local sales and services representatives. Sierra Pacific IndustriesMillwork Division 530/378-8000 (P) www.sierrapacificind.com 5/4, 6/4, 8/4 cutstock, 20-minute fire-rated machining and mortering, veneered flat jambs, weather- continued on page 59 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe Mouldings & Millwork Manufacturers and Suppliers continued from page 57 stripping, edge-glued products, door components, veneered stiles and rails, window frames, window sash parts and glazed sash all are offered. Also: hinge application, knock-down window and door components, ponderosa pine for the domestic window industry, SFI certification, 1,700,000 acres of privately owned timberland, 13 sawmills, two millwork plants, door and window plants, distribution center and fiber products. SMITH MILLWORK, INC. Smith Millwork Inc. 920 Robbins St. Lexington, NC 27292 800/222-8498 (P) 336/243-2688 (F) www.smithmillwork.com Manufacturer of custom mouldings and door jambs in almost any species of wood. Wholesale moulded skin and wood doors, pre-hanging components and red oak are also offered. Step treads, lineal mouldings (fingerjoint, clear, MDF, red oak, and PVC) and PVC outside corner and trim boards. See our ad on page 54. Southwest Moulding Co. 214/630-8961 (P) www.southwestmoulding.com Stiles Machinery Inc. 616/698-7500 (P) www.stilesmachinery.com Supplier of advanced CNC equipment for panel processing, solid wood and related industries as well as education, parts and service. Sunset Moulding Co. 530/790-2700 (P) www.sunsetmoulding.com Sunset Moulding Co. specializes in lineal, cut-to-length, fingerjoint and “suntrim” MDF mouldings. We offer a full line of specified length primed MDF boards, MDF shelving, exterior frames (machine and weatherstrip), stiles and rails, flat jambs, mitered and shrink wrapped sets, priming, barcoding, home center programs, certifications including FSC, MCF and EPP, and recovered and recycled content and exterior trimboards. TEWA LLC 915/886-9973 (P) Manufactures solid lineal and cutto-length mouldings. Offers Ponderosa and radiata pine UPC and two of five labeling. Timbergate 800/788-3635 (P) www.bertch.com Manufacturer of Timbergate interior doors. Available either prefinished or unfinished in eight standard woods and 16 standard finishes. Optional sticking and panel profiles along with various panel thicknesses offer Timbergate customers the ability to customize doors at no up charges. Timbron International 925/943-1632 (P) Manufacturers of premium plastic mouldings that “work just like wood.” Timbron collects and recycles waste products and manufactures durable interior mouldings. SCS certified, Greenspec’s top 10 labeling, barcoding, unitized packaging, partial truckloads, and will entertain OEM projects. TLC Mouldings 1554 Springhead Rd. Willacoochee, GA 31650 912/534-6363 (P) 866/653-4852 (F) www.tlcmouldings.com “Harmony” industrial and lightweight MDF primed casings, bases, chair rails, crown, window stool and primed MDF boards, and green cross certification on all products. See our ad on page 59. Tuson Trading Corp. 516/746-3668 (P) www.tusontrading.com Tuson Trading is an international wholesaler of wood products sourcing from the United States, Brazil, Chile, Argentina, China and Russia. We specialize in the procurement of millwork, mouldings, blocks, stiles, edge-glued boards, picture frame and industrial components; clear, fingerjoint, and primed are available. Pine, alder, Douglas fir, hemlock fir, oak and maple are offered. Valspar Corp. 336/802-4756 (P) www.valspar.com Offers coatings and paints. Vi-Lux Mouldings Inc. 105 Richmond Blvd. Napanee, Ontario K7R 3Z8 613/354-4830 (P) 613/354-6589 (F) www.vi-lux.com Vi-Lux Mouldings extrudes 100percent cellular PVC mouldings and trim including door and window components (door frames, astragal, brickmoulds, SDLs, sill and nosings), interior and exterior mouldings (casings, baseboards, crowns, caps, rakes, quarter rounds, corners), shutter components and custom profiles. See our ad on page 51. Walker Lumber & Hardware 615/254-3344 (P) www.walkerlumber.com Manufactures lumber, building materials, millwork, hardware and paint. Weinig Group 704/799-0100 (P) www.weinigusa.com West Coast Machinery 916/383-5940 (P) www.wcmachinery.com Complete line of production woodworking machinery for moulding and millwork industry. Also offers cutterheads and used machinery. >I Willamette Valley Co. 800/333-9826 (P) www.wilvaco.com Offers water-based primers, topcoats, sealers and specialty coatings. Polyurethane and epoxy fillers, water-based and solvent putty and spackle. Woodeye North America 770/995-6765 (P) www.woodeyeinc.com Scanners for defect recognition, grading and sorting and rip scanners. Woodgrain Millwork 208/452-3801 (P) www.woodgrain.com Manufactures prefinished/embossed mouldings, primed mouldings, solid lineal, MDF lineal, split jambs, cutstock (sash and industrial), fingerjoint edge-glued boards, window frames, interior door jambs, exterior door jambs, routing for hinge and strike, weatherstrip and/or hardware applied, 20-minute firerated and veneered flat jambs. Young Manufacturing Co. 800/545-6595 (P) www.youngmanufacturing.com Young Manufacturing is a fullline supplier of exterior door frames, exterior door sills, and stair treads. Yuba River Moulding & Millwork Inc. 530/742-2168 (P) www.yubarivermoulding.com Full-line producer of high-quality moulding and millwork products, specializing in small profiles and large profiles, in solid lineal, fingerjoint MDF and solid-cut prefinished substrate, unitized truckpiggyback edge-glued material, carton packaged material and barcoding. Zeni & CIA S.A. 54/11-5811-5000 (P) www.zeni.com.ar Manufactures high-quality fingerjoint mouldings and primed mouldings, blanks, boards, and door and window components. ❙ DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > Subscribe DWM SUPPLIERS ™ DIRECTORY OF DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Architectural Glass Bent/Curved Precision Glass Bending Corp. P.O. Box 1970, 3811 Hwy. 10 West Greenwood, AR 72936 800/543-8796; fax: 479/996-8962 www.e-bentglass.com [email protected] Insulating Glass Vitro America, LLC 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 800/238-6057 www.vitroamerica.com [email protected] d o o r & Saws Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] Saws, Cut-Off Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] Laminated Glass Vitro America, LLC 965 Ridge Lake Blvd., Suite 300 Memphis, TN 38120 800/238-6057 www.vitroamerica.com [email protected] Saws, Double-Miter Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] Door & Window Machinery/Equipment Erdman Automation Corp. 1603 South 14th Street Princeton, MN 55371 763/389-9475; fax: 763/389-9757 www.erdmanautomation.com Testing Equipment Global Sales Group, L.L.C. PO Box 1835 Chico, CA 95927 877/474-5521 fax: 530/893-2244 www.globalsalesgroupllc.com W I N D O W M A N U F A C T U R E R Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] 60 www.dwmmag.com Multiprocessing Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] Automated Testing Solutions, Inc. 3520 88th Ave. NE Blaine, MN 55014 877/784-1775; fax: 651/846-6808 www.automated-tests.com Vinyl Fabrication Equipment GED Integrated Solutions 9280 Dutton Drive Twinsburg, OH 44087 330/963-5401 Fax: 330/963-0584 www.gedusa.com Vinyl Welders Stürtz Machinery, Inc. 1910 Summit Commerce Park Twinsburg, OH 44087 330/405-0444; fax: 330/405-0445 www.sturtz.com [email protected] Door Components Sill Pans Jamsill, Inc. PO Box 485 Talent, OR 97540 800/526-7455 fax: 541/488-7472 www.jamsill.com [email protected] Door Hardware & Related Products Amesbury 57 Hunt Road Amesbury, MA 01913 800/217-5757; fax: 800/289-6699 www.amesbury.com Strybuc Industries 2006 Elmwood Ave. Sharon Hills, PA 19078 800/352-0800 fax: 610/534-3202 www.strybuc.com Truth Hardware 700 West Bridge St. Owatonna, MN 55060 800/866-7884 fax: 507/451-5655 www.truth.com [email protected] Setting Blocks Frank Lowe Rubber & Gasket 10 Dubon Ct., Suite 1 Farmingdale, NY 11735 800/777-0202; fax: 631/777-2560 www.franklowe.com [email protected] >I Doors, Interior Folding, Interior Woodfold Mfg. Inc. Box 346 Forest Grove, OR 97116 503/357-7181 fax: 503/357-7185 www.woodfold.com Insulating Glass & Related Products Connectors EDUARD KRONENBERG GmbH “EK” Dingshauser Str. 6-10 42655 Solingen, Germany +49 (0)212 / 222 88-0 fax: +49 (0)212 / 222 88-999 www.kronenberg-eduard.de [email protected] Spacers Edgetech IG Inc. 800 Cochran Ave. Cambridge, OH 43725 740/439-2338; fax: 740/439-0121 www.edgetechig.com Truseal Technologies 6680 Parkland Blvd. Solon, OH 44139 216/910-5100; fax: 216/910-1505 www.truseal.com Insulating Glass Machinery & Equipment Bystronic Glass Inc. 13250 E. Smith Rd., Ste. H Aurora, CO 80011 720/858-7700 fax: 720/858-7701 [email protected] Doors Fire-Rated Doors SAFTI FIRST Fire Rated Glazing Solutions 325 Newhall Street San Francisco, CA 94124 888/653-3333 Fax: 888/653-4444 www.safti.com [email protected] GED Integrated Solutions 9280 Dutton Drive Twinsburg, OH 44087 330/963-5401; fax: 330/963-0584 www.gedusa.com Patio Doors Panda Windows & Doors, LLC 3415 Bellington Rd. N. Las Vegas, NV 89030 702/643-5700 Fax: 702/643-5715 Spacers Edgetech IG Inc. 800 Cochran Ave. Cambridge, OH 43725 740/439-2338; fax: 740/439-0121 www.edgetechig.com. DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. McKeegan Equip. & Supply 8411 Ronda Drive Canton, MI 48187 734/459-5870; fax: 734/459-9837 www.mckeeganequip.com Lumber & Engineered Lumber Lumber, Hardwood and/or Softwood Parton Lumber Company 251 Parton Road Rutherfordton, NC 28139 800/624-1501; fax: 828/287-9423 www.partonlumber.com [email protected] Mouldings PVC Profiles Creative Extrusion & Technologies 230 Elliot St. Brockton, MA 02302 508/587-2290 fax: 508/580-0524 www.creativeet.com [email protected] Software PMC Software Inc. Bartles Corner Business Park 8 Bartles Corner Rd., Ste. 11 Flemington, NJ 08822 908/806-7824; fax: 908/806-3951 www.pmcsoftware.com ERP Software Contents Ponderosa Software 36 Thurber Blvd. Smithfield, RI 02917 800/422-4782 fax: 401/232-7778 www.caisoft.com/ponderosa [email protected] WoodWare Systems 8304 Macon Terrace Road Cordova, TN 38018 901/763-3999 fax: 901/763-4064 www.woodwaresystems.com Zoom Fit Search Archives Strybuc Industries 2006 Elmwood Ave. Sharon Hills, PA 19078 800/352-0800; fax: 610/534-3202 www.strybuc.com Extrusions, Vinyl Creative Extrusion & Technologies 230 Elliot St. Brockton, MA 02302 508/587-2290 fax: 508/580-0524 www.creativeet.com [email protected] Albat + Wirsam 10510 NE Northup Way Suite 100 Kirkland, WA 98033 800/559-9921 www.a-w.de [email protected] Window Hardware & Related Products Amesbury 57 Hunt Road Amesbury, MA 01913 800/217-5757; fax: 800/289-6699 www.amesbury.com Jobber/Distribution DMSi Software 17002 Marcy St., Ste. 200 Omaha, NE 68118 402/330-6620 Ext. 142 fax: 402/330-6737 www.dmsi.com [email protected] Window Hardware Truth Hardware Corp. 700 West Bridge St. Owatonna, MN 55060 800/866-7884; fax: 507/451-5655 www.truth.com [email protected] – I< < E-Mail > >I Subscribe Weatherstripping UltraFab Inc. 1050 Hook Rd. Farmington, NY 14424 800/535-1050; fax: 585/924-7680 www.ultrafab.com [email protected] ❙ CLASSIFIEDS Optimization Programs Optima North America Inc. 3875 Blvd. St.-Jean Baptiste Montreal, QC H1B 5V4 Canada 514/645-8998; fax: 514/645-8558 [email protected] Window Components Truth Hardware 700 West Bridge St. Owatonna, MN 55060 800/866-7884 fax: 507/451-5655 www.truth.com [email protected] + Industry Services CUSTOM PROFILE EXTRUSIONS You’re probably paying too much if you’re buying some place else! Call us and start saving money! Free tooling for large volumes. 508/587-2290 [email protected] The Industry Standard Since 1950 Visit ™ Join the thousands who are logging on to Door & Window Manufacturer’s (DWM) website each day for the latest news and industry-related content. • News items that are updated several times per week • New featured content • Surveys • Forum • RSS feed • Timely coverage of industry events Bookmark it now! m a y 2 0 1 1 61 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail NowSHOWing < > >I Subscribe calendar of events May 26-28, 2011 CWDMA Annual Meeting Sponsored by the Canadian Window and Door Manufacturers Association (CWDMA). Fairmont Banff Springs Hotel. Banff, Alberta. Contact: CWDMA at 613/235-5511 or visit www.cwdma.ca. June 5-8, 2011 AAMA National Summer Conference Sponsored by AAMA. Hyatt Regency Minneapolis. Minneapolis, Minn. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. June 22-24, 2011 Pacific Coast Builders Conference (PCBC) Sponsored by the California Building Industry Association. Moscone Center. San Francisco, Calif. Contact: PCBC at 800/956-7469 or visit www.pcbc.com. July 20-23, 2011 AWFS® Fair Sponsored by the Association of Woodworking and Furnishings Suppliers. Las Vegas Convention Center. Las Vegas, Nev. Contact: Visit www.awfsfair.org. October 5-7, 2011 GreenBuild 2011 Sponsored by the U.S. Green Building Council (USGBC). Metro Toronto Convention Center. Toronto. Contact: USGBC at 800/795-1747. September 12-14, 2011 GlassBuild America Sponsored by the National Glass Association. Georgia World Congress Center. Atlanta, Ga. Contact: NGA at 866/342-5642 or visit www.glassbuildamerica.com. November 15-17, 2011 Win-door North America Sponsored by the Canadian Window and Door Manufacturers Association (CWDMA). Metro Toronto Convention Center. Toronto. Contact: Show organizers at 800/2820003 or visit www.windoorshow.com. September 25-28, 2011 AAMA National Fall Conference Sponsored by AAMA. JW Marriott Desert Springs. Palm Springs, Calif. Contact: AAMA at 847/303-5664 or visit www.aamanet.org. April 11-13, 2012 Glass TEXpo™ ‘12 Co-sponsored by DWM magazine and the Texas Glass Association. El Tropicano Holiday Inn Riverwalk. San Antonio, Texas. 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PLEASE COMPLETE THIS ENTIRE FORM AND FAX IT TO 630/482-3051 OR SUBSCRIBE ONLINE AT WWW.GLASS.COM/SUBCENTER.PHP www.dwmmag.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe A D V E R T I S I N G I N D E X • M A Y 2 0 11 Page Company Phone Fax Web Address 17 Amesbury Window Hardware 877/712-2257 704/755-0193 www.amesbury.com 9 Cardinal Industries 952/935-1722 952/935-5538 www.cardinalcorp.com 52 DMSi Software 402/330-6620 402/330-6737 www.dmsi.com 53 EastCoast Mouldings 866/314-0747 888/222-3961 www.eastcoastmouldings.com 23 Edgetech I.G. 800/233-4383 740/439-0221 www.edgetech360.com 29 Electronic Design to Market Inc. 419/861-1030 419/861-1031 www.edtm.com 65 Emes Marketing 905/886-1066 905/886-1266 www.emidisplays.com 39 Erdman Automation Corp. 763/389-9475 763/389-9757 www.erdmanautomation.com 13, 15 GED Integrated Solutions 330/963-5401 330/963-0584 www.gedusa.com 66 GM Wood Products 800/530-9211 231/652-3166 www.gmcompanies.com 37 John Evans’ Sons Inc 215/368-7700 215/368-9019 www.springcompany.com 55 L.B. Plastics Inc. 800/752-7739 704/664-2989 www.lbplastics.com 19 ODL Inc. 800/253-3900 616/748-5472 www.odl.com 3 P.H. Tech 418/833-3231 418/835-1145 www.phtech.ca 25 Pilkington 800/221-0444 419/247-4517 www.pilkington.com Quanex 713/961-4600 713/877-5333 www.quanex.com 7 Royal Window & Door Profiles 866/852-2791 Not Available www.royalbuildingproducts.com 21 Royal Window & Door Profiles, RoyalPlast Div. 866/777-1210 866/988-1474 www.royalplast.ca 11 Royal Window & Door Profiles, ThermoPlast Div. 800/265-5196 800/361-9261 www.thermoplast.com 5 SAFTI FIRST Fire Rated Glazing Solutions™ 888/653-3333 415/822-5222 www.safti.com 27 Schlegel Systems Inc. 585/427-7200 585/627-5979 www.amesbury.com 54 Smith Millwork Inc. 800/222-8498 336/243-2688 www.smithmillwork.com 41 Sturtz Machinery Inc. 330/405-0444 330/405-0445 www.sturtz.com 46 Sunrise Windows Ltd. 734/847-8778 734/847-7758 www.sunrisewindows.com 59 TLC Mouldings 912/534-6363 912/534-5010 www.tlcmouldings.com 1 Tru Tech Door Systems 888/760-0099 877-760-9811 www.trutech.ca C2 Truth Hardware 800/866-7884 507/451-5655 www.truth.com 51 Vi-Lux Mouldings Inc. 866/281-6743 613/354-6589 www.vi-lux.com 30, 31 m a y 2 0 1 1 For more information on these companies’ products, visit http://products.dwmmag.com 63 DWM ™ Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Contents Zoom Fit Search – + Archives I< < E-Mail > Subscribe Industry Indices Crowe Discusses “the Long Road Back to Normal” During WDMA Conference avid Crowe, chief economist for the National Association of Home Builders (NAHB), offered a look at the housing market and where it is headed during the recent Window and Door Manufacturers Association (WDMA) legislative conference in Washington, D.C. (see related story on page 20). “Recovery will be slow on the long road back to normal,” said Crowe. “We finally started seeing growth in the fourth quarter of 2010,” he added. However, Crowe pointed out that many factors typically occur following a recession in regards to housing and that, in this case, a few of those things are not happening. For example, vehicle and furnishing purchases are starting to pick up—but not housing. “We usually see housing as the first thing to pick up but we’re not seeing this time,” he said. Crowe also pointed out that typical housing growth following a recession is 28 percent. “Housing is a crucial part of growth and it isn’t par- D ticipating,” said Crowe. He also addressed household demand and this will be a factor in the eventual up tick in housing. “There is only so long a 30-year-old can live in his mother’s basement,” said Crowe. “When that happens [children move out, etc.] things will pick up.” Crowe ended his presentation with some specific forecasts for housing starts. He projects a 14-percent increase this year in singlefamily homes. “By the end of 2012 we should be around a million starts, but that is still off,” said Crowe. He pointed out that these new homes built in the new normal also will be smaller in size. “Even if we build a million homes they are smaller,” said Crowe. “Builders are holding costs down because they are competing with foreclosures.” For the multi-family segment, Crowe forecasts a 21percent increase in 2011 to 138,000 from 2010 numbers of 114,00. He predicts 193,000 multi-family starts in 2012. ❙ Housing Starts Single-Family Production Well Under Trend - Single-Family Permits: Actual and Trend Mid-Year Slump Post Home Buyer Credit (000) 2.0 700 Million units Permits 1.5 650 600 14% decrease last 4 months 18% increase 1st 4 months Trend 1.0 0.5 550 0.0 500 d o o r -0.5 450 -1.5 400 Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan & W I N D O W M A N U F A C T U R E R Annual Surplus/Deficit -1.0 2009 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 04 05 06 2010 Housing Growth Significant in Past Recoveries Housing & GDP Quarterly Growth After Recession – Post WWII 10% RFI 9% Housing Not Participating in Current Recovery Housing & GDP Quarterly Growth After Recession – Most Recent 6% GDP RFI 5% 8% 4% 7% 3% 6% 2% 5% 1% 4% GDP 0% 3% -1% 2% -2% 1% -3% 0% 1 2 3 Quarters after end of Recession 4 -4% 3Q09 4Q09 1Q10 Quarters after end of Recession Source for charts: NAHB 64 03 www.dwmmag.com >I 2Q10 07 08 09 DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + Archives – I< E-Mail < > >I Subscribe www.emidisplays.com TRIANGULAR DISPLAYS • Custom-made to fit window and door sizes of your choice • Aesthetically engineered in a modern design to accent the windows’ and doors’ architectural features • Perfect for showrooms, mall shows, and home and trade shows KIARA WINDOW DISPLAY ARIEL DOOR DISPLAY • Displays 12 door slabs in just under 3 1/2 feet wide • Holds entry doors, interior doors, and storm doors • Doors easily roll in and out of a self-contained metal unit • Costs less than other displays that only hold 3 or 4 doors • Displays 8 full-sized windows in just over 4 feet • Holds aluminum, vinyl, and wood windows • Windows easily roll in and out of a selfcontained metal unit • Now available for 3 1/4” thick and 4 9/16” thick windows Tel. 905-886-1066 • Fax 905-886-1266 • www.emidisplays.com DWM ™ DOOR & WINDOW MANUFACTURER MAGAZINE THE FUTURE OF FENESTRATION MANUFACTURING Product Information © 2010 Door and Window Manufacturer (DWM) Magazine. All rights reserved. No reproduction of any type without expressed written permission. Contents Zoom Fit Search + – I< Archives < E-Mail > >I Subscribe Complete Product Offering The Natural Solution for rot-free door systems Dura Frame is: Alaskan Yellow Cypress, one of the planet’s most durable rot resistant woods, finger-jointed to the bottom of premium Pine frame component. DURAFRAME is end-sealed with DURA-SEAL™, and primer coated with DURAPRIME™, G-M Wood Products’ exclusive high-durability coatings, yielding exceptional value and rot-free performance. It’s environmentally responsible, renewable, and naturally rot-resistant... no chemicals added! Brick Mould Door Jambs Mull Casing Guaranteed for life against rot, decay, & insect damage Mull Posts Superior paint & stain adhesion s Superior construction for long-lasting durability s s Superior economy – It’s a great value Limite Lifetimde Warrant y ROT FREE... WORRY FREE... GUARANTEED FOR LIFE! Rot-Free Composite Frames Door Frames | Brick Mould | Mull Post | Mull Casing Limited Lifeti e Warram nty www.gmcompanies.com