In pursuit of Excellence
Transcription
In pursuit of Excellence
V O L U M E LV I M AY 2 0 1 2 Widest range of Solutions to the Indian Automotive Industry 14 Joint Ventures 7 Technical Collaborations 49 Locations, 13,000 People www.anandgroupindia.com Interaction In pursuit of Excellence People Development Initiatives at Anand Message from the CEO Company Highlights We aspire to excel as a world class organisation We drive Anand as a unified corporate entity Dear Team Anand & Friends, Since the inception of Anand over 50 years ago, ‘People Orientation’ has been a strong pillar of its business philosophy. Based on our belief that ‘Business is 90% people’, Anand has over the years, taken many strong initiatives to ‘Nurture Talent’. We have covered some of these initiatives in this issue of the ‘Interaction’. The process of identifying talent at Anand starts right from induction and training at the ‘Anand-U’, the in-house corporate university at Anand. After observing these young professionals, on the job, for the first few years, a selection is made based on performance and potential, to induct them into the Anand Mentor Program, the first level of the Anand Leadership Development Program (ALDP). From this level, they graduate to Anand Talent and then to Anand Leader programs under ALDP. In terms of Learning Opportunities, besides several very useful training programs conducted by the Anand U, there are many other opportunities like the very powerful VLFM (Visionary Leaders for Manufacturing) program, helmed by the very renowned, decorated and eminent Japanese Professor Shoji Shiba, the KIP or Knowledge Integration Programs for VLFM graduates, the AMP (Advanced Management Program) and the Strategic Leadership Program at Oxford, UK, the Post Graduate Program in Industrial Engineering from NITIE, Mumbai, 3 year Executive MBA program with MDI, Gurgaon, MIT Sloan Program in Innovation and Global Leadership, 6 month Process Engineering Diploma for young engineers, a program developed especially for Anand by IIT, Madras etc which are available to Anand People. Besides the above, so far, more than 40 Anand Managers have been sent on long term deputation, to several of our JV partners in the US, Germany, France, Sweden, Korea and Japan for periods ranging from 1 year to 5 years to imbibe the technology, systems, best practices and culture of our Partners and to build lasting relationships with our associates there. Anand, right from the beginning, was also instrumental in bringing back to India two to three experienced Indian managers every year from the US and Europe under the RTI (Return to India ) program. All these managers have contributed immensely to the success of Anand over the years, with many of them rising to the senior most Leadership positions in the Group. This initiative continues till date. Many of the above initiatives of Nurturing Talent at Anand, have been inspired by the Vision of Mr. Deep C Anand, the Founder and Chief Mentor of Anand and Chairman of the Deep C Anand Foundation. Anand, with these measures, has successfully evolved a strong process, over the years, which effectively provides the organization with a sound pipe line of home-grown leadership. Coupled with the Operating Engineers concept (knowledge workforce of Diploma engineers on the shop floor) in almost all plants, we believe, we have a potent wealth of Human Resource which has become a key differentiator for the group and which we need to not only sustain but strengthen. Great Places To Work organization of USA (now in partnership with the Economic Times of India) has recognized Anand 4 times in the last 10 years as a Great Place to Work, with the latest recognition in 2012 for Anand flagship Gabriel India as a Great Place To Work in its Industry category. We have recently concluded a second Joint Venture agreement with our long standing partner, the Valeo group of France, to set up a company, Valeo Service India Auto Parts Private Limited which is dedicated to the After Market. This new company will distribute automotive products manufactured by both the partner groups in the independent After Market across India, under the ‘Valeo’ brand name (with Anand copyright association). I am confident this new Joint Venture will further strengthen the partnership between the two groups while marking a new thrust for Anand in expanding its After Market footprint. I am pleased to welcome Jaisal Singh as a member on the Anand Supervisory Board as of February 2012. I am confident Jaisal will bring his characteristic dynamism and energy to further enhance corporate governance matters at Anand and would like to wish him all good luck in his new role. We have also talked, in this issue, about Dr. Markus Flik, who joined the Anand Supervisory Board in 2011 and who has already been contributing immensely to bringing the role of ASB to guide the Group under sharp focus. Anand continues to forge ahead on its customer orientation road map with a growing number of new products, innovations and technology being launched across the group. The Economic scenario in India has turned a lot more challenging since the last year and we need innovative ideas and a culture of innovation to achieve our ambitious goals in these challenging times. I am sure with the very talented human resource at Anand and with its human spirit, Team Anand will rise to the occasion. ANAND SIGNS NEW JOINT VENTURE WITH VALEO FRANCE FOR THE INDIAN AFTER MARKET ‘VALEO SERVICE INDIA AUTO PARTS’ The new Joint Venture will further strengthen the partnership between the two groups. Anand has recently signed a new Joint Venture agreement with the Valeo Group, France to set up a company specially dedicated to the Aftermarket: Valeo Service India Auto Parts Private Limited. The new Company located at Chennai, Tamil Nadu, will distribute automotive products produced by the manufacturing companies of the two groups in the independent Aftermarket across India, under the ‘Valeo’ brand name. This new Joint Venture company is slated to market the largest range of automotive components in India, deploying international best practices in marketing and aiming to create a world class supply chain process and logistics infrastructure. Provider of the widest range of solutions to the Indian Automotive Industry, Anand is among India's leading manufacturers of Automotive Systems and Components making it the country’s leading OEM supplier. Anand has a major presence in the Indian After Market as well, with some of its major brands being market leaders, with a direct network of 800 distributors and over 20,000 retail outlets and garages. The signing of this Joint Venture marks a new thrust for Anand in expanding its After Market footprint even further. Valeo and Anand already have an existing Joint Venture for manufacturing and marketing friction materials for Clutch Systems in Cars, Commercial Vehicles and Agricultural Tractors: Valeo Friction materials India Limited. APPOINTMENTS ON THE SUPERVISORY BOARD DR. MARKUS FLIK & MR. JAISAL SINGH APPOINTED AS MEMBERS DR. MARKUS FLIK, CEO, HOMAG GROUP AG, GERMANY JAISAL SINGH, COO, SUJAN LUXURY HOTELS Warm Regards, Deepak Chopra EDITORIAL TEAM Editorial Committee: Anjali Singh, Jaisal Singh, Sona Puri, Tribhuvan Rasyara, Shveta R Singh Editorial Co-ordinator: Shveta R Singh Correspondents Ansysco: Pankaj Jain Behr India: Sushil Dekate Chang Yun India: Shweta Sharma CY Myutec: Selva Kumar Degrémont: Kusha Srivastava Faurecia Emissions Control Technologies: Jyotirani Behera Gabriel India: G.Jegapriyan (Khandsa), Col AK Ramsingh (Dewas), Prajith Nair (Nashik), Swati Gangwani (Chakan), Senthil Kumar (Hosur) Haldex: Anis Shaikh Henkel Tereson India: Akhilesh Kumar Mahle Filter Systems India: Prity Bhawtankar Mando: J Patrick, RC Venkateesh Perfect Circle: Braham Singh, Prachi Bhardwaj Spicer: Thomas Kuruvilla SUJAN: Shweta Bisht Takata: Raghunath AC Valeo: S Ezhilvel Victor: Sharad Burgute Anand U: Anil Sharma SNSF: Damayanti Bhowmik Dr. Flik, Member on the Anand Supervisory Board is the Chief Executive Officer and Member of the Management Board, HOMAG Group AG, Germany, a world leader in the manufacturing of wood working machinery. Prior to this, Dr. Flik served for 18 years with BEHR GmbH & Co. KG of Stuttgart, Germany, one of the world’s leading manufacturers of automotive engine cooling and air conditioning systems and a long standing partner of Anand. CONTENTS Message from CEO Company Highlights - Awards and Recognition - Auto Expo 2012 - Technology Developments - General Highlights - Visits Cover Story - Driven by Talent - In Pursuit of Leadership Excellence HR Initiatives - General Company updates - Training & Workshops at Anand - Team Building iEHS Anand U CSR 1 2-12 & 19-24 13-18 25-29 30-31 32-33 34-37 Valeo has entered into this agreement as part of its development strategy in high-growth countries, and particularly in India. With this Joint Venture, Valeo’s objective is to target the fast-growing automotive independent aftermarket business in India. Dr. Flik was Chief Executive Officer of BEHR for seven years from 2003 to 2010. A native German, Dr. Flik is a graduate of the Swiss Federal Institute of Technology in Zurich and received his Ph.D in Mechanical Engineering from the University of California, Berkeley. Dr Flik who was inducted in to the Supervisory Board last year, has been associated with Anand for over a decade. Mr. Deep C Anand, Founder of Anand and Chairman of the Deep C Anand Foundation welcomed Dr. Flik's appointment and commented: “We are very pleased to have Markus join our Board. We have known him for many years as an executive with our trusted partner BEHR. He will be of valuable assistance with the future growth and development of Anand, particularly with regard to strategy, technology and management processes.” Mr. Singh was born in New Delhi and attended The Modern, and British Schools in New Delhi, and Collingham College, London where he studied Politics & Government and Economics. Jaisal Singh is a scion of the family that built New Delhi – he is the great-grandson of Sardar Bahadur Sir Sobha Singh. In 2000, he established his luxury hotels business by setting up ‘Sher Bagh’ in Ranthambhore, among India’s first luxury jungle camps. In 2001 Mr. Singh signed a Joint Venture agreement with Amanresorts, the world’s leading luxury hotel company which culminated in the setting up of the first Amanresort - ‘Aman-i-Khás’ In India. His next hotel project was in 2008, with the creation of ‘The Serai’, Jaisalmer which opened in 2009. The fact that both ‘Sher Bagh’ and ‘The Serai’ have been consistently acclaimed globally as being among the best 100 hotels in the world by a series of International rankings is testimony to his enterprise, creativity and consistency. A very talented and keen Polo player, Mr. Singh has played polo around the world and has a number of tournament wins to his name both in India and abroad. His efforts off the field have seen a continuation of this professionalism in his own definitive work ‘Polo in India’, published by Roli Books in 2007. He is also a renowned polo commentator. Mr. Singh is also the co-author of “Ranthambhore- The Tiger’s Realm” along with Mrs. Anjali Singh & Ms. Priyanka Gandhi Vadra. Published and Edited by the Corporate Communications Department for Anand Automotive Limited, 1 Sri Aurobindo Marg, New Delhi - 110 016. www.anandgroupindia.com For Private Circulation only Content Support: Guy Noronha I Designed by Vishu Khanna 1 2 Company Highlights Company Highlights BEHR INDIA INAUGURATES NEW EGR TECHNOLOGY LINE CAPACITY EXPANSION AT GABRIEL, PARWANOO EXHAUST GAS RECIRCULATION TECHNOLOGY TO MEET EURO 4 EMISSION STANDARDS Latest Laser Welding technology developed by Behr, Germany Behr’s new EGR line was formally inaugurated In December 2011, by Mr. Borwankar, Sr. Vice President - Operations, Tata Motors - CVBU and Mr. Colin Carter from Behr Gmbh. The line has a manufacturing capacity of 2,20,000 EGR coolers per annum. The coolers are meant primarily for the domestic market with the potential to cater to the global market as well. The new EGR manufacturing process is equipped with the latest laser welding technology developed by Behr, Germany. This technology will successfully satisfy requirements of customers like Tata Motors for their Trucks 1613 / 712 (497 / 697 engines), SUVs Safari, Sumo Grande and LCVs the Ace & IRIS and their respective BS IV variants. A new GRC (Gabriel Ride Control) line was inaugurated at Gabriel India in November 2011 by Mr. Manoj Kolhatkar, Managing Director of Gabriel India. With this new line, the capacity of the GRC plant has increased by an extra 50,000 units per month. The existing GRC plant has a production capacity of 2,00,000 Shock Absorbers per month. The new line has been introduced specifically catering to new applications and has been designed by Gabriel’s central Technical Service Group. BEHR INDIA TO SUPPLY NEW PRODUCTS TO HONDA BEHR introduced EGR (Exhaust Gas Recirculation) technology for heavy trucks and ultra light commercial vehicles in anticipation of the new Euro 4 emission standards in India. In the EGR cooling process, exhaust gas is passed through a cooling system and then mixed with the fresh intake air to reduce the level of pollutants. This lowers the oxygen concentration in the cylinder charge and the combustion temperature drops, hence reducing the amount of nitrogen oxides in the exhaust gas. EGR cooling also offers the additional benefit of allowing vehicles to comply with reduced limits for pollutant emissions. NEW MACHINE INSTALLATION AT MAHLE PUNE Mahle Filter Systems, Pune upgraded its facility with the installation of a new Media Folding Machine. This was set up in the HEPA Filter Section in December 2011. Mr. Ramneek Jain, VP Operations, MAHLE India inaugurated the equipment and wished the team all the very best. Behr India acquired a new HONDA India X61A dCAC project approval in February 2012. The company will manufacture CAC (Charger Cooler) products for Honda’s Brio, Jazz and City models. Prototypes were delivered to HONDA, followed by several technical meetings with HGT (Honda GT) and BEHR India has already received the agreement for each test item. GABRIEL PUNE COMMISSIONS NEW HEATER LESS VAPOURISER Gabriel’s innovation practices received a boost with the installation and commissioning of a Heater less Vapouriser for the LPG Casting Plant in February 2012. This is the first of its kind in the state of Maharashtra. The new system creates a diabatic expansion by using the thermodynamic principle. The efficiency of the new system is reflected in the energy savings of 5,100 units per month resulting in financial savings as well. This new line will allow Media marking & folding to be undertaken by PU Rollers instead of manually as was the case earlier. It is expected to improve productivity by up to 30 filters for every two workers in each shift. Hence with no bottlenecks, a capacity for new business has also been generated as an outcome of this new installation. 3 4 Company Highlights Company Highlights AWARDS AND RECOGNITION GABRIEL WINS SUZUKI MOTORCYCLE PERFORMANCE AWARD FICCI AWARDS FOR ANAND The Federation of Indian Chambers of Commerce and Industry (FICCI) is an association of business organizations in India, headquartered in the national capital New Delhi. Anand Companies were honoured with awards at FICCI’s Quality System Excellence awards 2011 held at Federation House, Delhi in January 2012. Mr. Arun Maira, Member of the Planning Commission and Chairman of QCI was the chief guest. PLATINUM AWARD FOR GABRIEL, NASHIK & CHANG YUN INDIA Gabriel won the Quality Performance Award from Suzuki Motorcycle India Ltd at the SMIL Vendor Meet. L - R: Mr. Manoj Kolhatkar, Managing Director, Gabriel India Mr. T. Sankai, Chairman SMIL Mr. C. K. Dave, Sr. Advisor, Purchase SMIL and Rajeev Gera, SCM Head, Gabriel India Gabriel Nashik won the prestigious “PLATINUM PRIZE (FIRST)” in the medium scale category of FICCI’s quality system excellence awards 2011. This prestigious honour was bestowed upon Gabriel Nashik for effectively exercising best quality practices. Chang Yun India was given the highly coveted Quality System Excellence Award for 2011 by FICCI. The premier trade institution presented the company the Platinum Prize for “Good Practices in Quality Systems” in the small size category. BAJAJ HONOURS GABRIEL PLANTS WITH QUALITY AWARDS PIAGGIO VEHICLES AWARD FOR GABRIEL NASHIK Gabriel Nashik was presented with the ‘Best Supplier Award’ for Excellence in Supply from Piaggio Vehicles Pvt. Ltd., Pune in December 2011. The prize was in the Proprietary Category. The ceremony was held at the Pune premises of Piaggio Vehicles. GOLD AWARDS FOR GABRIEL NASHIK Gabriel Nashik won the coveted Bajaj Auto Quality Gold and TPM Excellence Awards. The Awards were handed out by Mr. Ranganathan, GM Purchase - Bajaj Auto. The presentation was made at the Bajaj Auto Vendor Association Convention held in Aurangabad. SILVER AWARD FOR GABRIEL CHAKAN The Gabriel Chakan CV Line was awarded the prestigious Bajaj Quality Silver Award at the Bajaj Auto Vendor Association ceremony held in Pune . L-R: Mr. Brajendra Das Director QA & Business Excellence, Piaggio Vehicles Mr. Praveen Agrawal, Director Finance, Piaggio Vehicles Mr. C. S. Subramanian Director Mktg., Gabriel India Mr. M. K. Singh Plant Head Gabriel Nashik, Mr. N. V. Patani DGM, Gabriel Nashik and others. CHANG YUN INDIA GETS EXCELLENCE AWARD FROM AVTEC INDIA CHANG YUN INDIA was recognised by Avtec India Ltd. YAMAHA MOTORS INDIA VENDOR MEET Gabriel India was invited to participate in the Yamaha Motors, India Annual Vendor Meet held in Delhi in the last quarter of 2011. (A Ford India Company) through its Excellent Ratings in Delivery Excellence Award for the period August 2011 – January 2012. GABRIEL, HOSUR REWARDED FOR QUALITY L – R: Mr. Manoj Kolhatkar, MD, Gabriel India Ltd., Mr. Yanagi, President, CEO & Rep Director, YMC, Mr. Sanjeev Paul, Group Head Purchase, Yamaha India and Mr. Rajeev Gera, SCM Head, Gabriel India. 5 Gabriel, Hosur was rewarded by Honda Motorcycle and Scooter India Pvt. Ltd for achieving Quality and Delivery targets for the year 2010-11. Gabriel, Hosur received an award from TVS Motor Company for completion of the Quality Improvement Project and securing 2nd position in the competition held in 2011-12 (Third Quarter). 6 Company Highlights Company Highlights KAIZEN AWARDS TAKATA CHENNAI WINS THE HONDA SIEL CARS INDIA (HSCI) COMPETITION Takata Chennai’s Kaizen team won the Honda Siel Cars India Ltd. (HSCI) sponsored Southern Region competition in November 2011. The event was conducted at the premises of Denso Kirloskar Industries, Bangalore. BAJAJ KAIZEN AWARD FOR GABRIEL NASIK Gabriel Nashik had another reason for celebrating. The welding cell won the 2nd runner up Kaizen prize for ‘Manpower Reduction Through Automation’. This is a commendable achievement considering there was a strong field of 35 kaizen teams belonging to the Bajaj Auto Vendors Association. The award was conferred upon Gabriel Nashik by Mr. Zanjhree GM BAL, Mr. Rangnathan GM Purchase and accepted by Mr. Nikhil Patani and Mr. Sudesh Deshpande of Gabriel Nashik GABRIEL CHAKAN RECEIVES ACMA KAIZEN AWARD LEAN AWARDS NITE ANAND UNIVERSITY RECOGNIZES STAR PERFORMERS The 'Lean Awards Nite' is an annual affair at Anand that seeks to recognise and reward Lean implementation and manufacturing excellence across the group. This year, the Graduation Ceremony of the 'Anand Leadership Development Program' was also held earlier on in the day. Awards were presented to recognise outstanding efforts and ideas that underlined the Anand Philosophy, as well as to those who had graduated from various Anand learning programs. The event was attended by a large number of people from across the group and senior management from Anand including Mr. Deep C Anand, Chairman, Deep C Anand Foundation and Chief Mentor of the group, Mrs. Anjali Singh, Chairperson of the Anand Supervisory Board, Chief Guest, Mr. H.R. Prasad-Advisor, Anand, Mr. C.S. Patel-Member Anand Supervisory Board, Mr. Deepak Chopra -Group CEO, Anand, Mr. P.K. Srivastava-Group President, Excellence in Manufacturing, Mr. K.S. BhullarPresident, Group HR and Mr. S.C.V. Rathnam -President and Dean, Anand University. Events included presentation of graduation certificates to all members of the ALDP (Anand Leadership Development Program) Batch 1, including all Anand Talent and Mentees. This was followed by awards to the 17 'Kaizen Stars' for 2010. The awardees from across Anand will carry forward attempts to improve in all areas of operation with a special focus on Productivity, Quality, Cost, Delivery Safety and Morale. Further, awards were presented to the nine 'Lean Coaches' of Wave 2. They are now tasked with advocating and implementing Lean Manufacturing processes across the Group. The seven young engineers who had been selected to help, educate, develop and improve suppliers’ quality processes were also lauded for their efforts in this area of achievement. This year three people successfully mastered the Statistical, Project Management and Leadership skills required to obtain Six Sigma Master Black Belts and 19 young engineers were facilitated with Six Sigma Green Belts. Later, The 'President's Award for the Best Supplier' and The 'CEO’s Award for Best Work Unit' were also handed out. The evening also saw the felicitation of Prof. Furuhashi, JICA Expert (Japan International Co-operative Agency) by Mr. Deep C. Anand for his significant contribution in helping Anand create a valuable pool of manufacturing talent through Manufacturing Excellence programs like the VSME / VLFM. Gabriel Chakan garnered yet another award -second prize at the ACMA (Western Region) sponsored 2nd Kaizen Contest and Conference. The event was held in December 2011. Gabriel Kaizen Team receiving their award from the ACMA organisers MANDO INDIA IS 2ND RUNNER UP AT ACMA KAIZEN CONTEST Mando India won the 2nd runner up Award at the ACMA Kaizen Contest in Productivity Improvement held in December 2011. Totally, 30 companies participated in the event and 95 projects were considered. Mando presented 5 projects for which it won awards for 2 special projects carried out by the Operating and Junior Engineers along side the Mando Kaizen Team. GABRIEL PARWANOO CAPTURES TVSM’s BEST SUPPLIER KAIZEN AWARD Gabriel Parwanoo’s team won the Best Supplier Kaizen trophy from TVS Motors for the month of November 2011. The trophy was awarded at the Quality Month Celebration at TVSM’s premises. MAHLE CHENNAI AWARDED AT CII KAIZEN COMPETITION Mahle Chennai’s team of freshers bravely competed in the 6th CII Kaizen competition held in the last quarter of 2011 at Hotel Le Meridien, Chennai and took a deserved and creditable 3rd place. They were pitted against experienced veterans from giants such as Toyota, Ford, Caterpillar, Tata, BEML, TVS, Cognizant and Ashok-Leyland. The award was presented to the team by Mr. Ramesh, Vice President – Toyota-Kirloskar India Ltd. KAIZEN AWARD FOR GABRIEL AMBAD BY BAJAJ AUTO The Gabriel Ambad Plant bagged the coveted Kaizen Award bestowed by Bajaj Auto. This award was presented to the plant at the Bajaj Auto Vendor Association Convention held in Aurangabad. Glimpses of the Events 7 8 Company Highlights Te c h n o l o g y H i g h l i g h t s NEW SENIOR APPOINTMENTS MR. KIM JEONG MIN NEW HEAD OF MANDO TECHNOLOGY HIGHLIGHTS MR. NIPPI KOCHHAR NEW LAUNCHES AT SPICER INDIA PRESIDENT - CORPORATE STRATEGY & PLANNING Mr. Kim Jeong Min has taken charge as the new Managing Director of Mando India. He takes over from Mr. Yeong Bok Yoon who has moved on to a new and challenging assignment as Executive Director of the Mando’s Pyeongtaek Plant, Korea. Mr. Min has been with Mando for over 27 years. He started his career with the company in 1985 in Research and Development and went on to become Team Leader, Production and subsequently Plant Director of Mando Korea in 2005. In February 2011, Mr. Min took over as Managing Director of Mando China and subsequently moved to India in October 2011 as Managing Director of Mando India. Mr. Nippi Kochhar has joined Anand at the Corporate Headquarters as President Group Corporate Strategy and Planning as of March, 2012. He also holds the position of Managing Director of Asia Investments Private Ltd (The Holding Company of Anand) and Member of the Anand Management Committee. Mr. Kochhar comes to Anand with 35 years of experience, a major part of which has been in Banking and Financial Services. His last assignment was as Chief Executive Officer of Societe Generale’s Global Solution Centre in Bangalore, where he was honoured with the prestigious Asia Pacific Entrepreneurship Award in November 2011 in recognition of his contribution to developing a successful business at Societe Generale. He has also worked as Managing Director of ABN AMRO in Singapore and been with Citibank in Switzerland, the National Commercial Bank in Saudi Arabia and the ABN AMRO Bank in Switzerland. GABRIEL NASHIK’S PRODUCT ENGINEERING CELL RECOGNISED AS R&D CENTRE The Department of Scientific Instrument & Research has recognized the Product Engineering Cell of Gabriel Nashik as an in-house Research & Development center. This will help the facility in stepping up further investment in Research & Development, due to special exemptions on capital expenditure and consumable expenses incurred on R&D from the total taxable revenue. SPICER - LUBE FOR LIFE Spicer India has developed the new ‘Lube for Life’ (LFL) Drive Shaft technology, which promises a smooth drive, besides being a Fit and Forget maintenance free product, as the Drive Shafts need not be greased every 5000 kms. Other advantages are factory fitted grease which provides life time lubrication. This is made possible through superior sealing systems and high quality grease which can withstand higher temperatures. The new Monotron Drive shaft provides low vibration levels compared to traditional Drive shafts, hence enhancing the overall ride comfort experience for bus passengers. SPICER LAUNCHES NEW COMMERCIAL VEHICLE AXLE PARTS Spicer India launched a new and original CV axle designed and manufactured by Dana India Pvt. Ltd., Chennai in February 2012. The axle and its component parts are meant for vehicles manufactured by large HCV manufacturers like Ashok Leyland, Mahindra Navistar and John Deere. Spicer India will handle the promotion and sales of this product in the Aftermarket segment. TECHNOLOGY ADVANCEMENTS AT HALDEX INTEGRATED LIFT AXLE SYSTEM Using compressed air and novel electrical controls, the Haldex Lift Axle System is specifically designed for steel suspended vehicles. It can lower and lift one or more lift axles. It enables better reverse driving and traction assistance. This efficient and forward looking product from Haldex incorporates automatic control functions. The ILAS-MS can easily replace older lift axle systems. CERTIFICATION FOR CY MYUTEC AUTOMOTIVE INDIA Cy Myutec Gets ISO/TS Certifications Cy Myutec Automotive India achieved two outstanding landmarks in 2011. The first was the ISO 14001: 2004 certification for “Manufacture and Supply of Transmission Parts for Automotive Application by TUV SUD Management Services GmbH and TUV SUD South Asia Private Limited, Mumbai. The other certification awarded to the company in October 2011 was the ISO/TS: 16949:2009 Certification for “Manufacture of Transmission Parts for Automotive Application.” This prestigious recognition came from the Certification Body of TUV SUD Management Service GmbH of Germany. These certificates were awarded only after a thorough audit, of CY Myutec, that included interviews, observation of activities and reviews of documentation and records. GABRIEL NASHIK SAP ECC 6.0 GOES LIVE Gabriel, Nashik achieved another milestone. The unit took SAP ECC 6.0 live from December 2011. All the modules, including MM, PP, QM, PM, SD and FICO were successfully implemented. 9 LINING WEAR INDICATOR The Haldex Lining Wear Sensor continuously measures the angle of the S-cam shaft on the drum brake, which has a direct relation to lining wear. It continuously displays the life of the liner with an analog signal on the dashboard. The Haldex Lining Wear Indicator has a zero setting mechanism that can be mounted on any S-cam. It has a high precision tolerance, LED warning and alarm indicator that can be customized and is easy to install. TK+ (Antilock Brake) The TK+ is a new system developed especially for Truck/ Bus applications. This new system operates by analysing individual wheel speeds and takes anti-lock action by removing the brake from a wheel or wheels when a predetermined level of wheel deceleration and slip has been achieved. The TK+ system features as an optional fit and external brake apply valve. This will lessen loss of torque to the driven wheels by selectively braking the slipping wheel. The TK+ system is also available with a standalone PC based diagnostic system. This is a custom application which provides a simple easy to use interface to the TK+ ABS unit for system configuration, diagnostics and fault monitoring. 10 Company Highlights Company Highlights Anand Events and Awards We Drive Anand as a Unified Corporate Entity The 11 AUTO EXPO 2012 12 DRIVEN BY TALENT In pursuit of leadership excellence Anand considers its people to be its greatest asset. It is this fundamental belief that has made the development of its people central to its core philosophy. Interaction presents some of the key education initiatives at Anand. THE FOUNDATION OF A CULTURE - For fifty years, we have consistently, doggedly persevered in the quest to be the best in whatever we do. Very early on Anand realised that to be the best requires a work force trained, motivated and committed to continually improving their skills and striving to reach their full potential as leaders. Consequently, one of the strongest pillars of Anand has been the achievement of leadership excellence. And finding, nurturing and developing the talent to attain that state of grace is at the heart of all our actions. It is also the force – as a philosophy and practicality – that drives our people, businesses, products and process decisions. Achieving leadership excellence - be it in manufacturing, innovation, technology or HR practices – is a never ending quest. As a corporate entity and as individuals, we at Anand understand this. And this awareness has seen Anand create its home-grown methodology of developing talent and led to a culture of education and training across the whole group. The size and spread of the Group requires a process that encourages personal and professional growth. The growth, though, cannot be random but focused on and continually striving for excellence, necessary for the Group to maintain its leadership role in the many areas of its presence. PEOPLE DEVELOPMENT PROGRAMS AT ANAND Anand Leadership Development Program Anand Heijunka Production System ‘ALDP’ - THE ANAND LEADERSHIP DEVELOPMENT PROGRAM NURTURING TALENT THE ”ANAND WAY” Oxford University, UK Anand seeks out talent right from the day the employee enters the fold – regardless of what level they may come in. They are mentored, observed and constantly evaluated on performance, behaviour and abilities. In other words their roots are set in Anand soil, which will go on to nurture and develop their talent in order to grow a future workforce of trained global managers. Succession Planning and ‘Growth from Within’ is an integral part of Anand’s Philosophy. To sustain this philosophy, Anand is committed to developing a Talent Pool by educating, training and developing a chain of managers who are slated to take over the baton of future leadership. Driven by the intention of developing and maintaining a Talent Pool of potentially high performance Managers and Leaders, equipped to assume positions of higher responsibility, Anand has instituted ‘The Anand Leadership Development Program (ALDP)’. ALDP is an in-house program that selects and nurtures talent at all levels by way of a comprehensive and rigorous process of training, coaching, mentoring and learning through high impact project implementation. When employees display early signs of leadership potential they are given opportunities to step up the organisational tree into lower management via this program. Many ALDP graduates have gone on to top management positions in Anand and even outside. Managers inducted into this program are assigned Coaches/Mentors from within the organisation. The mentors help them to successfully address the transitional changes required to assume positions of higher responsibility. ALDP addresses the coaching needs of Managers at three levels of management: Mr. Deep C Anand Chairman - DCA Foundation MR. DEEP C. ANAND CHAIRMAN OF THE DEEP C. ANAND FOUNDATION AND CHIEF MENTOR OF THE ANAND GROUP OF COMPANIES, HAS BEEN AT THE FOREFRONT OF DRIVING EDUCATION INITIATIVES AT ANAND. HE COMMENTS ON HIS VISION FOR HIS PEOPLE "I have always believed that a solid organisation is only built on the foundation of a strong, committed and talented team of people. Hence, the true measure of its success can only be judged by the barometer of an organisation’s people practices and its willingness to invest in their growth and future. It is this deep conviction that gave birth to our core value system – ‘The Anand Way’ that has defined Anand ever since I started out on this journey over 50 years ago and has brought us to where we are today. Today, it gives me a great sense of personal happiness to see what we have achieved and continue to achieve in terms of our people development initiatives. I am confident we are moving in the right direction but I also know that there are still challenges to overcome in the years ahead. As always, our people will continue to remain our greatest asset and our most important focus." 13 LEVEL 1 - THE ANAND MENTEE (AM) STAGE LEVEL 2 - THE ANAND TALENT (AT) STAGE LEVEL 3 - THE ANAND LEADER (AL) STAGE The Anand Mentee (AM) Program, since its inception in 1998, has been one of the most successful Talent Programs at Anand. At this stage, the focus is on guiding and managing the transition of junior Managers from “Managing Self” to the ro l e o f “ M a n a g i n g O t h e r s . ” To assist the Mentoring process, the Anand U creates a Caliper Profile (development report on traits and behaviours) for each Mentee. The emphasis is on transitioning from the role of “Supervisor” to that of an effective “Functional Manager.” This is done by providing Skill Development through Classroom Learning Events, Workshops and Coaching by top Anand Leadership and/or Independent Directors. To assist the coaching process, a dossier is prepared by Anand U on each candidate comprising of a Caliper Profile, a 360 degree feedback report and the supervisor’s inputs. The focus of the coaching process is to assist Managers in transitioning from the role of “Functional Head” to that of a “Business Manager” or to a corporate position. The development components at this level also comprise of Skill Development through Classroom Learning Events and Workshops. The Leadership Development process involves Coaching and Mentoring by top Anand Leadership/Independent Directors. Here again, the coaching goals for each prospective manager are derived from the Coaching Dossier comprising the Caliper Profile, 360 degree feedback, J o h a r i W i n d o w a n d S u p e r v i s o r ’s i n p u t s . THE COACHING PROCESS The Coaching Process at Anand is two pronged – personal interaction with the Coach and Learning Events (LEs) conducted by Anand U. The ‘LE’s are structured classroom events, which provide learning in the areas of “Five Step Discovery Process”, “Inspired Communication”, “Innovation”, “Transactional Analysis”, “Emotional Intelligence” and “Financial Thinking”. Once the selection process is completed, each Candidate is assigned a Coach. PROGRESS REVIEW & FEEDBACK SESSIONS The progress of the Coaching Process is monitored and periodically reviewed by Mr. HR Prasad, Director, Gabriel India Ltd and Head of the Anand Leadership Development Program, assisted by Geeta Nanda, Executive Assistant to the Chairman at the various hubs of Anand. ENCOURAGING OUTCOME Without exception, all the Candidates and Mentees from this program were of the conviction that the Coaching/Mentoring system is a great boost to their personal and professional growth, both as individuals and as managers - and that the learning they gain from the rich experience of their respective Coaches/Mentors is invaluable. The three-tiered approach to ALDP provides Anand with a talent pipeline that is regenerative, selfsustaining and in tune with the company’s ethos. However, the success of this initiative depends greatly on the crucial roles played by individuals IN EX TE TE Visionary Leaders for Manufacturing Program across the value-chain, i.e. COOs, Direct/Skip level Supervisors, HR Managers, Anand University, Corporate HR and most importantly, the Coaches and Mentors. So rewarding has the coaching experience been for the junior and middle management levels, that from 2011, Mr. Deep C. Anand, has extended the facility of “Mentoring” to the top management at Anand as well. They include the Anand Policy Committee Members, Anand Management Committee Members and Business Heads. The Anand Supervisory Board Members and Independent Directors act as Mentors to the top Management. RN A AL L PR PR OG O G RAM RA M S S RN Visionary Small & Medium Enterprise Development STOE Program Anand OE Growth Model Overseas Deputations Sloan School of Management, USA Mr. H R Prasad, advisor education, Anand leads the aldp program for the group along with Mr. Saideep Rathnam, President & Dean Anand University “It is said leadership cannot be defined, but can be detected in its absence. We believe leadership should not be confused as a requirement only for top management positions. At Anand, our goal is the development of the unique capacities and potentialities of each individual, captured from the Caliper Profile Development Report and the 360 degree feedback. The objective is achieved through a variety of initiatives: coaching and mentoring, learning events organized by Anand university, management development programs at reputed institutions at home and abroad, overseas assignments at foreign partner companies, and rotation between the group companies. The high success of Anand Leadership Development Program, designed to fulfill the group’s future needs of leaders, is attributed to our recognition that leadership consists of a complex relationship between the characteristics of the leader, his followers, the Anand Way and the social, economic and political milieu.” Ms. Geeta Nanda, Coordinator ALDP Program Anand “Being associated with the Anand Mentor Program since 1998 and more recently with ALDP, it has been very rewarding to see young Managers grow into positions of increasing responsibility at Anand over the years. ALDP is a very special initiative that equips our young Managers to develop into future Leaders. Through effective Coaching, Mentoring and Classroom Learning Events, these young Managers get an opportunity to enhance and hone their functional skill sets, soft skills, confidence and personality – all essential characteristics of a Leader!” 14 In pursuit of leadership excellence DRIVEN BY TALENT EXTERNAL EDUCATION PROGRAMS FOR DRIVING MANUFACTURING EXCELLENCE 2006 APS (Anand Production System) 2007 VLFM 2010 VSME 2011 AHPS (Anand Heijunka Production System) 2011 OVERSEAS Progression of Time-line for Manufacturing Excellence programs at Anand Even at the top of the tree senior management personnel are supported and encouraged to gain a global business world view. They are given opportunities under the Advanced Management Program (AMP) to attend special courses at prestigious institutions like Oxford University, UK and the MIT Sloan school of Management, USA. Anand Heijunka Production System Anand has been driving manufacturing excellence across the group through the Anand Production System(APS). This has helped Anand plants move away from the traditional manufacturing paradigm to the application of world class manufacturing practices. VLFM GRADUATES SPEAK With the advent of the VLFM program, Anand was introduced to the concept of Heijun’ka production. This knowledge was integrated into the Anand Production System & is now being driven as the ‘Anand Heijunka Production System’ (AHPS). Tribhuvan Rasyara, Vice President iEHS, Anand VLFM ‘Visionary Leaders For Manufacturing’ The Visionary Leader for Manufacturing (VLFM), a program for Senior Managers from the Indian Manufacturing sector, is a joint effort by the Confederation of Indian Industry (CII) and the Governments of India and Japan. This program is mentored by Prof. Shoji Shiba – a very renowned and experienced Japanese consultant – who apart from receiving great recognition by his own Government, was awarded a Padma Shree by the Government of India in 2012 for his contribution to raising quality standards and improving efficiencies in Indian Companies. The 1st Batch of VLFM began in 2007. Each year, one batch of Senior Managers is trained. The course has a total of 6 Modules, of one week each, spread over 12 months. The first 5 modules are conducted in India and the sixth in Japan. The course is structured to give a unique leadership perspective and covers Horizontal, Vertical and Strategic exploration of Business. Anand has 43 managers trained in this program. As a part of the Graduation Ceremony, the VLFM have to demonstrate their learnings in project form and explain the breakthrough they achieved in their particular business context. The graduate ‘VLFMs’ are involved in driving many change initiatives in their respective companies. DR. SHOJI SHIBA, CHIEF ADVISOR TO THE VLFM PROGRAM IN INDIA COMMENTS ON HIS EXPERIENCES AT ANAND. I am very happy that the Anand group has come forward to work along with CII to develop this new activity. Under this activity a Tier 1 company (i.e. Anand) is going to develop the Tier 2 and Tier 3 companies who are suppliers to them. Till now this has never happened in the Indian Industry and thus the Anand Group along with CII is creating history. (At 1st VSME Communique) ‘Visionary Small And Medium Enterprises’ The Visionary Small and Medium Enterprises (VSME) is a program to improve all aspects of manufacturing at our Plants. It is also aimed at helping our suppliers attain World Class manufacturing status through the application of Heijunka practices. The VSME concept was jointly initiated by CII and Anand in 2009. It is a part of the VLFM program, mentored by Prof. Shoji Shiba and Prof. Furuhashi. The Heijunka practice has been applied to 8 Anand Plants in the Chakan, Gurgaon and Parwanoo Hubs. This has helped to evolve a process that meets customers’ fluctuating demands through the smooth flow of material and information. The 1st Batch of VSME was implemented in 2009 in five Anand plants of the Chakan Hub and involved 21 strategic suppliers. The Program consists of 11 Modules spread over a year and involves transforming the suppliers’ old manufacturing paradigm of producing to capacity, to a more responsive Partner by synchronising with the changing needs of the market. A dedicated team of 27 Anand engineers, under the guidance of top Anand Management, known as the Visionary Task Force (VTF) have been trained to work jointly with Suppliers. The team works to implement best manufacturing practices. The 15 CS PATEL, MEMBER ANAND SUPERVISORY BOARD IS ACTIVELY INVOLVED IN THE MANUFACTURING EXCELLENCE PROGRAMS AT ANAND. “The VSME Course, being implemented at the Anand plants in Pune, is an experiment that will become a model for the Indian manufacturing sector to replicate...” Mr. C S Patel, Member Anand Supervisory Board & ExCEO of the group has made a tremendous contribution to Anand’s beliefs of educating, developing and training its managers. The rewards reaped through important corporate initiatives such as VLFM, VSME and Innovation are a direct result of his vision and foresight. THE STOE (Specialized Training for Operating Engineers) Program The Specialized Training for Operating Engineers started at Anand in 2005 as a part of the growth plan for Operating Engineers. Under this program, 15 percent of Operating Engineers from across all group companies are selected through a special aptitude test - ATMAC (Anand Test for Mental Ability and Compatibility), conducted quarterly in each Anand hub. These Operating Engineers are then sent to various training programs with various modules covering Maintenance Engineers, Quality Engineers Tool Engineers, Supply RESULTS BY 2015 Tool Engr., 47 S/ Chain Engr., 48 Quality Engr., 90 Maint. Engr, 181 Safety Engr, 44 Plant Tech Trainer, 32 Cell Ldr (ASTEP), 555 Chain Engineers, Safety Engineers, Cell Leaders and Plant Technical Trainers. These STOE programs are spread over a period of 150 days with a Total training duration of 60 days. When an Operating Engineer completes the STOE program successfully, he is assigned a higher job responsibility in the area of his specialisation and further promoted depending on his performance. PRAVESH K SRIVASTAVA, GROUP PRESIDENT, EXCELLENCE IN MANUFACTURING IS ACTIVELY SPEAR HEADING MANUFACTURING EXCELLENCE PROGRAMS AT ANAND. “Unlearning the old way of working is more difficult than learning the Heijunka way of planning. Therefore it is important to only do things in line with the new highway - the Heijunka highway! At Anand, the AHPS ( Anand Heijunka Production System) is where our new manufacturing focus lies.” VSME program, currently in its 3rd year, covers 9 plants in Pune, Gurgaon and Parwanoo. A total of 69 suppliers have been inducted. The program will be extended to 9 more Anand Plants, in Satara, Nasik, Chennai and Jodalli, in 2012. The VLFM program changed our mindset towards manufacturing. More than that it helped us to see beyond the obvious and understand the needs of the customer. The VLFM program has helped me truly believe that a noble mind is a MUST to sustain a business proposition. Umesh Shah, Plant Head, GabrielDewas Batch 5 - VLFM program The VLFM program gave me an opportunity to reflect on my journey within Anand. The 5-Step discovery process “Jump in the fish-bowl and collect factual data”, inspired me to take up the challenge of leading the Gabriel-Dewas plant located in a remote district. Most importantly, VLFM has given me a methodology to synthesise my experience to create a profitable and sustainable business model for Gabriel-Dewas. It also gave me a unique opportunity to meet and share experiences with people from wide and varied industries. VLFM is a unique learning program that moulds us into future leaders of the manufacturing sector. OXFORD UNIVERSITY, UK ‘The Advanced Management Program’ (Duration: Three Weeks) & ‘The Strategic Leadership Program’ (Duration: One Week) At The Said Business School, University Of Oxford, UK. The Strategic Leadership Program has sessions on practical leadership and how to address immediate leadership challenges. Managers are encouraged to see their role in the context of the ever-changing global environment. It aims to re-energise these leaders through exposure to new ideas, view points, challenging experiences and peer to peer learning. Additionally it provides them with the opportunity to mix with people from across the globe. An average class comprises of 35 people. So far 12 senior Anand managers have attended these two programs; two more have been selected to attend the 2012 sessions. Sudhir Srivastava Chang Yun India, Gurgaon I am proud to be a part of the VLFM community and very fortunate to get the opportunity to convert my learning into skills by implementing them at Chang Yun India. I was able to sustain this while changing my roles and responsibilities - from Functional Head to Plant Head to Business Head during/after completion of the VLFM program. I am really grateful to Anand for giving me a once in lifetime opportunity to learn in a highly disciplined environment. It also helped me to develop personally and improve overall operational efficiency. EXPERIENCES OF THE VSME PROGRAM Shrikant Padhye, CMD SMP Engineers & Electricals Pvt. Ltd. (Tier 2 supplier to Anand) VSME batch 2 program - Jan - Dec 2011 My experience of the VSME, Batch 2 during January and December 2011 is that of it being one of the best programs I ever attended. It provides training in leadership and achieving goals, going to the source, observing, analysis of observations, creating new plans and implementing them in a systematic manner. During the program I saw the impact of our Guides, on the entire team which was amazing. Tier structure, standardisation of production, smooth flow of materials has helped improve our delivery to every customer. I have since begun feeling like a family member rather than a Supplier to Anand. I am proud of being associated with Mr. Anand who has injected a great sense of satisfaction from giving rather than taking. MASSACHUSETTS INSTITUTE OF TECHNOLOGY SLOAN SCHOOL OF MANAGEMENT, USA Anand has tied up with the Massachusetts Institute of Technology’s Sloan School of Management, USA to send managers each year to learn how to deal with the dynamics of constantly evolving business challenges in a seamless world. The course starts in June 2013. It is a one year residential program on Innovation and Global Leadership. The focus of this program is to develop outstanding mid-level managers (age group 32 – 48) to take on increased responsibility and leadership roles. Managers nominated to this program will be future leaders, ready to undergo intense study for one year and at the same time transform their thinking so that they can become “Transformational Leaders” and “Champions for Innovation” at Anand. An additional objective is to enable the families of these managers/future leaders to learn from, imbibe, share and interact with different cultures. 16 EXTERNAL EDUCATIONAL TIE-UPS DOMESTIC impact in areas of influence, develop Innovation Champions besides creating opportunities for breakthroughs. Erehwon Innovation Consulting was brought on board to support the Focus Team in order to drive innovative practices across the Group. The innovation drive has achieved quantum success in improving material yield, order fill rate for the Aftermarket business, increased productivity by over 100%, developed concepts for low cost and new value products in single plant/location companies. The movement is now being rolled out at multi-locations and larger companies. The focus will now extend to the areas of energy and electricity consumption, reduction in raw material costs and variable overheads. It will also attempt to increase capacity at a reduced rate of investment. OVERSEAS DEPUTATION Every year, in addition to all the above development programs, 4 to 6 Anand Managers are sent on long-term deputation to the facilities of our Joint Venture Partners located in America, Germany, France, Sweden, Korea and Japan. The deputation period is from 2 to 3 years. This enables, a mutually rewarding, cross fertilisation of ideas and best practices. So far 40 Anand Managers have been sent on overseas deputation. NITIE MUMBAI Anand has a long-standing relationship with NITIE Mumbai, a top Indian Business School, specialising in Operations. Anand sponsors 4 to 6 Managers every year to undertake the two year PGDIE program. The eligibility criterion for selection is: A minimum educational qualification of a Bachelor’s Degree in Engineering/Technology in the first division; Age < 30 years; Grade: Level 1; Appraisal rating of “Outstanding” or “Very Good”; Minimum two years experience at Anand. After successfully completing this program, the sponsored managers are elevated to Level 2. They could then be deputed to another Anand company or return to their original company. There are currently 4 sponsored managers doing their PGDIE at NIT IE in the 2011-13 Batch. Four managers who were sponsored earlier have completed the PGDIE Program and are now working at various Anand locations. Anand encourages its Operating Engineers (Oes), who are typically Diploma holders, to acquire a Degree in Engineering while working. Two OEs have been sponsored by Anand for the PGDIE Program at NITIE in the recent past. Additionally three other OEs have risen to become Plant Managers. In addition to sponsoring its managers to the PGDIE Program at NITIE, Mumbai, Anand also participates in their summer and final placements. Summer internship projects are provided to first year students at various Anand Companies. Depending upon performance, Pre-placement offers are given to some of the summer interns. Anand also hires many of the second year students during final placements from, the Post Graduate in Industrial Management and Post Graduate in Industrial Engineering streams. FORGING BONDS- ‘THE ANAND RETREATS’ The size and spread of the Group requires a process that encourages networking and bonding amongst the managers in the Talent Pool, spread across various locations and companies of the Group. The Anand Retreat fulfils this need. Thrice a year, a group of managers from the Anand Talent Pool, along with their spouses, are invited to attend the Retreat at either of the two exotic locations of Sujan Luxury Hotels of ‘Sher Bagh’ in Ranthambore or ‘The Serai’ in Jaisalmer. Besides the opportunity to make new friends, the managers get to interact with Members of the Anand Supervisory Board and Anand Policy Committee. ANAND TALENT SHARES EXPERIENCES We Nurture Talent Anand U - The Corporate University at Anand For me, attending the Oxford Advanced Management and Leadership program was a once in a lifetime opportunity. Anand Sontakke (Oxford) Head – Commercials, BEHR India During the course of three weeks I got an excellent overview of various business a s p e c t s l i k e S t r a t e g y, Finance, Marketing, Talent Management, and Leadership in a Crisis, Radical Change Management and Communication. The faculty, of distinguished professors helped me to reflect on my strengths, values and goals. I got to make friends with 30 participants from 22 countries. ALDP greatly helped me to adapt to my new work area, of hospitality, and to move out of my comfort zone, which was manufacturing. Jitin Sahni (ALDP) Resident Manager - The Serai I was used to the processes and control limits in quasi manufacturing. I had to quickly adjust to the direct human contact service industry where the customer feedback from the “service encounters” is instant with no scope of “rework”. The coaching sessions assisted me in the challenging task of planning and building The Serai, from scratch, into one of the best hotels in the world. It also gave me the courage to take over responsibilities of Hotel Operations in SUJAN. I am honoured to learn business principles from some of the best brains in the country. FOCUS ON INNOVATION With the intention of breeding a culture of Innovation across Anand companies, a focus team was set up in 2010 to inspire and empower people to take on challenges beyond normal levels in a systematic manner. This was envisioned to create a quantum 17 Anand has always been driven by the belief that Training & Learning has to be a continuous effort and not a sporadic one. So strong has been this belief that Anand set up its very own center of learning excellence – Anand U. The Corporate University at Anand – ‘Anand U’ was set up with the express task of developing a Talent Pool, by educating, training and developing a chain of managers who are slated to take over the baton of future leadership. Anand U with its in-house developed programs and activities is now a presence that is woven into the very fabric of the entire Group. It is at the centre of gravity of every learning initiative that has taken shape at Anand today. Anand U has conceptualised, designed and developed a whole spectrum of training programs, learning regimes and tools. These cover every employee at every level of every Anand Company. Kusum Sharma (NITIE) Manager-Corporate Supply chain Thanks to Anand for “Giving wings to my dreams” NITIE is an innovative program that encourages employees to take a leap in their career while enabling the organisation to grow at the same time. NITIE gave me the opportunity to nourish a learning environment conducive to innovations in productivity, business development and to being a leader in the knowledge led productivity movement. OTHER DEVELOPMENT INITIATIVES MR. SAIDEEP RATHNAM, PRESIDENT & DEAN, ANAND UNIVERSITY, AND THE DRIVING FORCE BEHIND ALL EDUCATION INITIATIVES AT ANAND COMMENTS ON THE INTENSE FOCUS ON TALENT DEVELOPMENT AT ANAND Anand strives to ensure that each of its managers imbibes a sense of ‘belonging.’ The company imparts the education, training and development necessary for both personal and professional growth through the various programs highlighted above. Anand hopes that the training and development received by its managers will help them transform not only their respective companies and the Anand organisation but also become better corporate leaders and human beings who will contribute to the needs of society. The Future Beckons- Driving Towards 10000 Crores To move forward, change and growth is essential and a natural principle for all living things – and Anand is a dynamic, living, breathing entity. Everyone at Anand wants to be innovative, forward looking, globally competitive and leaders in what they do. They understand that to get there they have to be excellent. At Anand there is an ongoing effort to bridge the gap between this glorious vision and the constant pursuit of excellence in all that the group undertakes to do – starting with the development of its people. In my opinion, AMP is the noble way to create a learning environment for aspiring employees like me. Mohit Srivastava (AMP) Psychometric tests helped to understand my traits and the mentor helped to build on the strengths and work on my weaknesses. For a youngster, it cannot be a bigger honor than to be coached by his idol while heading a department under the most challenging situations. My biggest achievement is my team who have helped me to taste success at a very young age. My heart-filled thanks to the group. I feel proud to be called an “Anand Executive”. For me that first step to my personal growth was joining Anand... Shital Mane (AMP) I have always been motivated by the axiom, "A journey of a thousand miles begins with a single step." For me that first step to my personal growth was joining the Anand Group where I have been given the opportunity to explore my potential through the AMP program. I'm thankful to all the seniors for this opportunity! The Anand Management gave me the opportunity of a life time to study at Oxford University, which I had never dreamed of... Mahendra Goyal (Oxford Program) Group CFO, Anand & Managing Director Anand Automotive Limited It gave me an insight into how other activities are equally important in life. There is time for everything, if one wants to do it. I learned how very difficult it is to sustain success, which requires continuous and consistent effort. In addition to class room studies, I became heath conscious. I am proud to have had this educational stint at Oxford and will always be grateful to Anand for this opportunity. My mindset change from small “m” to BIG “M” has been one of the biggest changes of my life. Atul Jaggi (VLFM/VSME) Professor Shiba’ 5 Steps is a scientific approach towards problem solving. Leadership behavior, the principle of the fish bowl, understanding customer needs and how to build strategy were other great learning’s from the program. Seeing the Japanese manufacturing practices during various plant visits was an eye opener. The basic concept of manufacturing in all aspects of Japanese culture demonstrates their strengths, which motivated us to implement them in our plants to make them better and more productive. 18 Company Highlights Company Highlights VISITS PROF. DR. HEINZ K. JUNKER, CEO MAHLE GROUP ON VISIT TO INDIA VISITS DANA HOLDING PRESIDENT & CEO VISITS SPICER INDIA BEHR India Shop Floor, Chakan Anand Stall, Auto Expo 2012 Prof. Dr. Heinz K. Junker, Chairman of the Management Board and CEO of the MAHLE Group, Germany visited India in Jan 2012. Prof Junker paid a visit to the Auto Expo 2012 in Delhi, before moving on to Pune. The MAHLE Pune plant had the honour of hosting Prof. Junker on his first visit to this facility. Mr. Sunil Kaul, Managing Director, BEHR India & Group President, Technology, Innovation & Automation, Anand, Mr. Ramesh Sunderarajan and Mr. Ramneek Jain, VP, Operations, MAHLE Filter Systems India welcomed and accompanied Prof. Junker on his tour of the facility. Mr. Roger Wood, President and CEO, DANA Holding Corporation, USA along with Mr. Mark Wallace, President, Highway Technologies and Mr. Aziz Aghili, President Off-Highway Technologies of Dana Holding Corporation visited Spicer India in January 2012.Welcomed by a warm reception, Mr. Wood unveiled a plaque to inaugurate the new Gear Plant office complex. He also addressed the Spicer team on his visit. The guests were then taken on a tour of the facility and briefed on its operations and that of the company. Mr. Deepak Chopra, Group CEO,Anand and Managing Director, Spicer India and Mr. B.D. Singh, Managing Director, Dana India were also present at the occasion. Prof. Dr. Junker was introduced to the Mahle Pune team and also given a comprehensive picture of the plant’s growth plans, products, capacities and its capabilities. He also visited BEHR India and was apprised of its products & engineering capabilities. MAHLE Filter Systems India, Pune Facility MRS. AKIKO TAKADA, DIRECTOR & ADVISOR – TAKATA CORPORATION VISITS ANAND CORPORATE HEADQUARTERS AND TAKATA CHENNAI FACILITY HEAD OF MANDO EUROPE VISITS MANDO INDIA Mr. Yoon Sik Lee, MDE and Head of Mando Europe visited Mando India in the last quarter of 2011.Since this was his first visit to the Mando India facility, it was a great honour for the company. He was also taken on a tour of the facility on his visit. JAPAN EMBASSY DELEGATES VISIT TAKATA NEEMRANA Mrs. Akiko Takada honoured Takata India by visiting the Chennai plant in January 2012. She was given a hearty welcome by the Chennai team. The Director inspected the shop floor, interacted with employees and participated in a tree planting ceremony. She was accompanied by Toyoji-Iwane, MD Takata India. Mrs. Takada also visited the Anand Corporate Headquarters while in Delhi and met with Mr. Deep C Anand, Chairman DCA Foundation & Chief Mentor, Anand and other senior members of the Anand management. December 2011 saw the arrival of seven delegates from the Japanese Embassy at the Takata Neemrana facility. The delegates toured the facility, inspected the shop floor and had interesting interaction sessions with the employees at the facility. Mr. Itaru Kado, Chairman, Takata India was also actively involved through the visit. 19 20 Company Highlights Company Highlights VISITS DR. MARTIN THIER, DIRECTOR - CORPORATE QUALITY MAHLE GmbH VISITS CHENNAI PLANT VISITS VOLKSWAGEN TEAM VISITS TAKATA CHENNAI A Team from Volkswagen visited the Takata Chennai plant in the last quarter of 2011. The visiting team toured the shop floor, reviewed and later audited the facilities. Dr. Martin Thier, Director Corporate Quality of Mahle GmbH visited the MAHLE Chennai facility in the last quarter of 2011. He was taken on a tour of the facilities and was briefed on the workings of the unit. GENERAL MOTORS DELEGATES CALL ON MANDO Mando India had the privilege of hosting Ms. Wen and Mr. Liu Jun of General Motors in December 2011. The two General Motors representatives had come to discuss technical matters and new business development. They were also keen to learn more about the production processes deployed at Mando India. TECHNICAL HEAD OF BEHR GmbH VISITS INDIA Mr. Klemens Schmiederer, Technical Head, Behr GmbH & Co. KG visited Behr India in January 2012. During the course of his visit, Mr. Schmiederer discussed strategies for 2012-2016. The discussions focused on Sales & Marketing strategies, the manufacturing footprint and supplies among other topics. MAHLE GmbH TEAM VISITS PERFECT CIRCLE, NASHIK PEUGEOT CITROËN DELEGATES VISIT MANDO Delegates from the reputed Peugeot Citroen Company visited Mando India in December 2011. Their objective was to explore new business opportunities and discuss upcoming projects. A team from MAHLE GmbH including Mr. Arnd Franz, Corporate Executive Vice President and GM Aftermarket - MAHLE GmbH visited Perfect Circle India in November 11. CY MYUTEC, INDIA HOSTS VISITORS FROM RENAULT-NISSAN RENAULT NISSAN DELEGATES VISIT BEHR INDIA CY Myutec India played host to important technical teams from Renault-Nissan on two occasions. Their objective was to carry out technical observations of the plant’s workings and processes. BEHR India had visitors from the reputed Renault Nissan Company to their Chennai facility. The visiting team made a tour of the facilities and was briefed on the workings of the unit. FORD ASIA TEAM VISITS MANDO CHENNAI The Mando Chennai facility had the honour of welcoming and hosting delegates from Ford Asia in November 2011. The distinguished visitors who represented Ford India and Ford Global were on a New Business Development mission. GABRIEL COLOMBIA TEAM VISITS GABRIEL HOSUR A team from Gabriel, Colombia visited Gabriel, Hosur in December 2011 to establish a new relationship and obtain a better understanding of the operations of 06G & 03R, Apache Rtr, 5JM & the Activa line of products. The delegates had a detailed discussion with the Mando team on t h e c o m p a n y ’s p r o d u c t i o n processes, quality systems and practices. 21 22 Company Highlights Company Highlights TAKATA CHENNAI CAPTURES SECOND PLACE AT 16TH SAE EXHIBITION Takata Chennai participated in the 16th SAE Exhibition held in the last quarter of 2011 at the Chennai Trade Centre. The theme of the event was ‘Improving Sustainable Technologies; Safe and Smart Mobility’. There were a total of 132 participants at the exhibition. Takata’s stall showcased its range of products including Seat Belts, Airbags, Steering Wheels and Child Seats. RECENT INTERNATIONAL ACCOLADES FOR SUJÁN PROPERTIES Takata won the second prize for hospitality, excellence in display, and overall presentation Mr. Shimizu (Director Engineering) accepted the prize on behalf of the company at the presentation ceremony. The Takata stall attracted many senior level visitors from OEM companies. Guests were welcomed and their queries answered by Mr. R. Ravindhran (GM, Business Development), Mr. S Raghavan (Head, Marketing), Mr. Hideki Shimizu (Director, Engineering), Mr. Hiroaki Fuji (Director, Emerging Markets) and Mr. Raghunath A.C. (Deputy General Manager, HR). QUALITY MONTH CELEBRATIONS ‘The Top 25 New Hotels for Couples’ - Romance List 2011 - Holidays for Couples Readers’ Travel Awards- Conde Nast Traveler US October 2011 Gabriel’s ‘Par Excellence’ Team with their QCFI Award (Dec, 2011) Takata’s Team Emerald with their QCFI Award along with the Judges (Dec, 2011) Takata’s Team Victory with the HSCI (Honda Siel Cars India Ltd.,) Judge and Mr. Itaru Kado , Chairman, Takata India. ( Nov, 2011) ‘35 Most Romantic Hotels in the World’ - Travel & Leisure, South Asia Feb 2011 ‘30 Stylish Eco Resorts’ - Conde Nast Traveller India Oct-Nov 2011 ‘101 Best Hotels in the World’- Tatler Travel Guide 2012 GABRIEL DEWAS TEAM IN AIRTEL DELHI MARATHON ACTIVITIES AT GABRIEL A team from Gabriel Dewas participated in the Airtel Delhi Marathon held in the last quarter of 2011 in New Delhi. The participating team comprised of Mr. Umesh Shah, Plant Head Dewas and his wife Ms. Priti Arawade, along with a member of the employees union from the PlantMr.Sher Singh and Mr. Soma Lal Meena, a shop floor worker - a perfect example of team spirit and harmony. Mr. Nakul Gupta from Gabriel, Khandsa was also part of the team that ran the Marathon. He completed the 21km Delhi Airtel Half- Marathon in two hours. Gabriel Manthan - Quality Circle conference at Gabriel Pune Outdoor session at Gabriel Hosur Quiz in progress at Gabriel Parwanoo Winners of QCC Competition at Takata - Neemrana Quality Quiz Session at Takata - Neemrana The team was extremely enthusiastic about the event and had travelled all the way from Dewas just to be a part of it. They were further encouraged in their endeavour with the participation of Mr. Gurdeep Sawhney, Advisor, Education, Anand and the presence of Mr. PK Srivastava, Group President, Excellence in Manufacturing, Anand and Col. Satya Bhargava, General Manager, HR, Anand. ACTIVITIES AT TAKATA Employees presenting their QCC Projects to Mr. Yokoyama Kaoru, Plant Head - Chennai. (Nov 2011) 23 24 HR Initiatives HR Initiatives We build trust and empower people ANAND WELCOMES ITS NEW TALENT ANAND TALENT ACQUISITION (ATA) Anand has always believed in creating a organisation of talented, committed people. A prime key to its success has been predicting the need and planning well ahead for it. A pipeline of talent is a crucial ingredient that just can’t be missed out in the brew of success. The ATA (Anand Talent Acquisition) program embodies this effort. The new Batch of 2011, ATA is an entourage of young professionals who have taken their first step onto a trajectory of leadership. The new recruits are a part of the succession pipeline for Anand. From being Graduate Engineer trainees, Management Trainees and Young professionals they are being groomed into becoming seasoned leaders of the group, over the years. The initiation of the batch of twenty-one took place in August 2011 at the Gabriel Head Office, Chakan. The first day of ATA started with a workshop focusing on individuals and the challenges they face as they enter corporate life. The workshop was aimed at facilitating this change. It dealt with the cycle of accountability, which revolved around 3 pillars: Responsibility, Empowerment & Accountability. Thereafter the session of corporate induction began with a presentation by Mr. Deepak Chopra, Group CEO, Anand on the group's growth over the years and the way forward till 2015. The session on ALDP by Mr. KS Bhullar, President - Group HR, Anand enlightened the young Managers on the career path and the group's focus on talent development. Linked to ALDP was Mr. Gopal's session on the functions of Anand U. ANAND SPONSORS ‘THE AIMA NATIONAL COMPETITION FOR YOUNG MANAGERS’ The AIMA (All India Management Association) has been conducting a national competition for young managers annually. Competition has been the key factor in AIMA's thinking to attain excellence. To promote this excellence in Young Managers, Anand was the principal sponsor of the 37th National Competition for Young Managers - 2011, that got the young managers together to exhibit their views on the theme - 'Building Sustainable Indian Multinationals: Agenda for Action'. A team from Gabriel Khandsa comprising of Mohit Srivastava, Arvind Jetwal and Gaurav Munjal participated in the competition and fared reasonably well on the overall scale. The Corporate Sector sees this competition as an important and keenly anticipated training tool for their Young Managers. It provides an excellent platform to young managers to exhibit their talent, leadership skills, knowledge, experience, professional prowess and creativity in preparing them to become “Leaders of Tomorrow’ and thereby win recognition of excellence. The Regional and National winners are awarded prizes and trophies instituted by various corporates. The presence of senior management members from the group made the new recruits feel both excited and valued. NHRD (National Human Resource Development) AWARD FOR GABRIEL, HOSUR ANAND SCHOLARS AT NITIE NITIE has been a constant feeder to the Anand Group’s talent pool since 2005. The Group has multiple entry routes for NITIE scholars. Anand has also been sponsoring its employees for a two year program in Industrial Engineering under the Anand Scholar initiative as part of the Career Planning for budding talent. So far four employees graduated in 2010 and 2011. Four more will be graduating during 2013. The current batch of Anand Scholars (Vishal, Navruti and Gyan) at NITIE, Mumbai were invited for dinner at the Willingdon Club. Anand has been giving internship opportunities to NITIE Scholars and good performers are given an opportunity to work with the group. Mr. M. Senthil Kumar, Manger – HR, Gabriel, Hosur was awarded the ‘Best NHRD’ by the NHRD Network for 2011. He achieved this honour for his role in inducting new members into the forum, organising sponsors and coordinating meetings. Mr. R Dinesh, Sr. Officer – also from the HR team was recognized as Best Volunteer for 2011. LOYOLA COLLEGE MANAGEMENT STUDENTS VISIT GABRIEL KHANDSA A group of students from the prestigious Loyola College of Management, Chennai visited the Gabriel, Khandsa plant. They were given a tour of the facilities after which they were addressed by Mr. Sumit Bhatnagar, Plant Head. The students were enlightened about manufacturing processes and systems, as well as given insights into Ride Control technology. ANAND DAY AT SOIL 25 Anand Day was celebrated at the School of Inspired Leadership (SOIL) in the last quarter of 2011. Team Anand gave the students of the school an overview of the company’s values, culture and innovative practices. BEHR INDIA HR ACQUIRES AUTOMATION PROCESSES The Anand Day at SOIL was an interactive session where students learned, in detail about the group and gained insights into experiences about life at Anand. To keep the momentum going, teams from the school gave several presentations on the ‘Secret of Anand’s success in building and sustaining JV’s, where most others have failed.’ There were awards and rewards for the winning teams at the end of the session. As a part of the Behr Global Project, the India division implemented SAP and SAP Light (OM and PA Module). SAP HR – Light went live in November 2011. The special feature of this system gives details of the manpower status, the organisation of the unit and costs as per their departments, which is linked to ERO & Lotus Notes. The New Ascent Payroll was also implemented in January 2011. 26 HR Initiatives HR Initiatives TRAINING & WORKSHOPS AT ANAND MANDO ORGANIZES ‘STAR’ TRAINING PROGRAM A STAR Training Program was conducted by Mr. J.R. Patrick DGM – HR, for all the companies of the Chennai Hub in the last quarter of 2011. TEAM BUILDING 'BEST 2000' BUILDING ENERGETIC SPICER TEAM The program involved role playing and group discussions. Cell coordinators and potential cell coordinators of the Chennai Hub companies were selected to participate in the training that proved to be a very productive and rewarding experience for all concerned. STANDARDIZATION WORKSHOPS AT SPICER SPICER PANTNAGAR SPICER JODALLI Spicer organized an "Outbound Experiential Program" - A 3 Day Residential Program on "Building Personal Leadership" in January 2012 at the Empower Activity Camp, Kolad, Raigad. It was a good mix of outdoor and indoor activities followed by de-briefing sessions, reflecting on the day’s learnings and small group discussions. Participants were also administered an “Extended DISC” - Psychometric test to understand the team capability profiling. The sessions concluded with formulation of an "Action Plan." MAKING GOOD BETTER: Spicer Pantnagar conducted a standardisation workshop on the Centre Section line. The results were extremely satisfying as it resulted in many savings. The participating Operating Engineers were rewarded with a day trip to Corbett Park, Ramnagar. AN HR TEAM BUILDING INITIATIVE AT BEHR SPECIAL TRAINING WORKSHOP FOR TAKATA CHENNAI TEAM During 2011, Spicer Jodalli initiated many process improvement workshops. One such initiative was taken up on Standardised Work under the able guidance of Mr. NG Deshpande (GM, Lean Manufacturing, Spicer). These workshops have been instrumental in streamlining shop floor processes. Takata Chennai organised a ‘Special Welding Process’ training in November 2011 for 12 members of the plant. Mr. V. Muralidharan (Regional Director, South) of the Indian Institute of Welding, trained Operating Engineers on the robotic welding process. The sessions included key topics such as types of welding, basic welding, how to affect weld quality by current and volt, trouble shooting and other related topics. The participants found the course to be highly interesting and a valuable experience. SPICER’S ‘STAR’ – PROGRAM FOR PEOPLE DEVELOPMENT A workshop involving the top management of Behr India was held in the last quarter of 2011 based on the theme - “We are good but how can we be better?” The workshop looked at the huge challenges and risks of high engineering. It also discussed close collaboration in product designing, restructuring, better team work and other areas of improvement. The sessions tried to work out ways of bringing in an atmosphere of openness with honesty, building trust and commitment amongst team members. To aid this process - the Conflict Management Model was used. The entire effort was toward finding methods of improvement in all spheres of activity. BEHR INDIA’S ‘SPRINT’ SPRINT is a people empowered project that Behr India undertook during the last quarter of 2011 with the motto that states“Not only distance but Speed is equally important”. The team decided to reduce the BEP target from Rs. 310 million to Rs. 250 million by utilising resources in the most efficient manner possible. The SPRINT program was run with regular overviews, achievement registrations and recognition of successes. The project involved all employees and successfully concluded with the meeting of all targets. Optimisation of resources has been at the forefront of the company’s business direction. The ‘SPRINT’ initiative at BEHR India stands for: S - SOB, Supplier Quality, Sales Return /Warranty Cost Recovery P - PCO & Overhead Reduction R - Receivables recovery I - Inventory Control N - Negotiation & Localisation T - Team Building GABRIEL HOSUR’S NEW INITIATIVE - ‘GAME’ FAMILY TRAINING PROGRAMME AT PERFECT CIRCLE INDIA Spicer Pantnagar organised a 2-day ‘STAR’ training program at Rudrapur with the objective of developing people handling, problem identification and resolution skills among staff, team leaders, cell co-ordinators from the Production and HR departments. The workshop was extremely well received by all participants. 27 Perfect Circle India has initiated a ‘Family Training Program’ for its employees and their spouses, being conducted every month. The training seeks to enlighten participants on the importance of maintaining a ‘work-life’ balance. This ongoing training also seeks to help them cope better under various circumstances at work and home. 28 HR Initiatives iEHS PERFECT CIRCLE INDIA ORGANIZES OUTBOUND LEARNING FOR OPERATING ENGINEERS An ‘Out Bound Learning’ program for Operating Engineers is conducted every month by Perfect Circle, India. The program has resulted in uniting them into cohesive and closely knit teams, ready to face any challenge whether on the shop floor or personally. During the course of the training, the Operating engineers are taken off- site to make the program fun and interesting. One such event happened near Trimbakeshwar nearly 40 km away from Nashik. The OEs enjoyed themselves thoroughly amidst the beautiful Sahyadri hills. iEHS EHS MANUAL RELEASED Mr. Tribhuvan Rasyara, Vice President, iEHS, Anand has created a common platform for a better understanding of iEHS norms across the group, with the launch of the EHS manual. Lt. Col. Braham Singh, Head-HR, Perfect Circle India along with Operating Engineers, during an Out Bound training program in the beautiful Sahyadri hills. TEAM BUILDING INITIATIVES AT MAHLE INDIA TEAM BUILDING & STRATEGY SESSIONS In recognition of the present EHS status among group companies and an analysis of trends, close coordination is sought to achieve Anand’s primary aim of a zero accident rate. This manual-cum-guidelines on EHS is a stepping stone towards that aim. The manual seeks to provide knowledge and understanding combined with inherent expertise to achieve the required competency by the group’s manufacturing facilities. It also delivers a clear road map to continuous improvements in shop floor EHS systems and focuses on a risk/ hazard management approach. Mrs. Anjali Singh, Chairperson, Anand Supervisory Board releases the manual with Mr. Tribhuvan Rasyara, Vice President iEHS, Anand. The manual is divided into three main parts namely, environment, health, and safety, with respective guidelines for clear understanding. PERFORMANCE MANAGEMENT WORKSHOPS SPICER PANTNAGAR’S COMPREHENSIVE SAFETY REGIME In a matter of just six months, Spicer, Pantnagar conducted seven safety workshops! As a part of continuous employee interaction, MAHLE organised an offsite Aftermarket Sales Conference in December 2011 in Gurgaon. The company also held a two day conference for the OEM Marketing team in January 2012 in Pune. Keeping the objective of developing a performance based MAHLE culture and taking existing best practices to the next level, the concept of ‘Bell Curve’ was integrated into the existing Performance Management System. These interactive events were meant for sharing and discussing business objectives. They were also intended to provide a better understanding of the financial and strategic aspects of the aftermarket business. Three workshops were organised in order to shape the Company’s strategy for the coming year and also the next 3 years. They were linked to Employee Performance and future potential using the Bell Curve concept. The sessions were then livened up by interesting Team Building Exercises. Similar spirited and cheerful events were organised for the other teams at the MAHLE Head office in Khandsa, Gurgaon. The objective of these workshops was to emphasise safety in every value stream. Te a m L e a d e r s , G r o u p Leaders, Operating Engineers and other staff participated in the safety sessions. Several mock emergency safety drills were also conducted as part of the program. ANSYSCO MARKS POLLUTION PREVENTION WEEK HR HIGHLIGHTS AT SPICER Ansysco joined hands with the Parwanoo Pollution Control Board in December 2011 to observe Pollution Prevention Week. The Ansysco team went around picking up and collecting plastic and polythene bags littering the Parwanoo area. Their backbreaking effort resulted in the gathering of 94 kgs of plastic garbage that was deposited at designated collection centres. SPICER JODALLI PROVIDES BUSES FOR EMPLOYEES Spicer Jodalli has acquired three new Tata Marco Polo 41-seater buses for its employees - an initiative that was extremely well received and welcomed by all employees of the plant. SPICER PANTNAGAR OPENS A LIBRARY In another move to keep the employees abreast of current trends and practices, Spicer Pantnagar opened a Library in the last quarter of 2011.This initiative is in sync with the overall objective of continuous education, and it is intended that the library will substantially expand access to learning opportunities for employees. The library is currently stocked with books and publications relating to Functional and Motivational Development. SPICER GEAR PLANT FORMS SPORTS CLUB The New Gear Plant at Spicer India has set up a Sports Club for its employees The club has facilities for volleyball, badminton, chess and cricket. This is another Spicer step towards developing a culture of ‘Effective Team Building’ and ‘Fun at Work.’ The club is run by a committee of seven members (OEs and staff). This team will organise sporting activities and ensure the availability and upkeep of necessary equipment and facilities. 29 GABRIEL CHAKAN CONDUCTS FIRE EMERGENCY MOCK DRILL The Gabriel Chakan plant conducted a mock fire emergency fire drill in January 2012. Mr. Mokashe (Safety Officer), Mr. Dighe (Safety Manager), Mr. PLR Reddy (Plant Head), Mr. Jaini (Corporate HR Head), Mr. Patankar (Admin Manager) gave some pointers on how to handle an emergency situation. 30 iEHS Anand U Anand U iEHS THE CORPORATE UNIVERSITY AT ANAND ‘STOE’ & ‘BLI’- ANAND’S INCLUSIVE ADVANCEMENT PROGRAMS VICTOR GASKETS FOCUSES ON SAFETY AND ENVIRONMENT Victor Gaskets India has undertaken several farsighted measures to make the plant safer and more environmentally friendly. The measures also take into consideration the health and welfare of the employees. Safety trolley acquired to protect those working at heights PPE signage installed outside the HT Yard to ensure safety A new rainwater harvesting system was installed. This brought about savings of 779 cubic meters of water MAHLE, KHANDSA CELEBRATES SAFETY WEEK ‘Safety Week’ and ‘Idea week’ were observed at Mahle, Khandsa in the last quarter of 2011 with an intense schedule of activities. The Safety Training and Awareness Picture and Poster Competition inspired the staff to come out with original and creative ideas of safety awareness. Activities included Safety Skits; Idea Sessions on Productivity, Quality, Costs, Delivery, Safety and Morals. AFTERMARKET SPICER INDIA HOLDS ALL INDIA DEALERS CONFERENCE 2012 Spicer India organised an All India Dealers’ Meet in February, 2012 at Hotel Citrus, Goa. This was a special event, as the company intended to actively involve its dealers in achieving a growth target of 41% in 2012. The Spicer team utilized this platform to get closer to the dealers - hear and understand their issues. The team also shared the companies plans for 2012 for value and brand promotion activities. Dealers were recognised for their performance and a number of well deserved awards were given out. STOE (Specially Trained Operating Engineers) and BLI (Behavioural Leadership Initiative) PROGRAMS FOR OPERATING ENGINEERS Safety barricades erected around electric installations to prevent accidents We support continuous education The Specially Trained Operating Engineers (STOE) program is proof of Anand’s belief in fostering and developing talent within the organisation. STOE candidates are selected by the in-house developed Anand Test for Mental Aptitude & Compatibility (ATMAC). Anand U organised various graduation ceremonies at the Chennai, Hosur, Jodalli, Pune and Parwanoo hubs for 150 STOE and 13 BLI graduates. The functions honoured those who had graduated under the various STOE and BLI programs. Those scoring 85 percent or more are shortlisted for the Specially Trained Operating Engineers (STOE) programs. OEs train under various categories such as Maintenance, Engineering, Quality Engineering, Tool Engineering, Safety Engineering, and Team Leader (ASTEP). The duration for each course is 5 months. After the training they are allowed to acquire skills in fields of their interest. All participants expressed pleasure for the program and were sure that it would enhance their capabilities on the shop floor. In a similar vein the other staff also has courses designed for their needs. Grouped under the Behavioural Leadership Initiative (BLI), the various avenues explored are Interpersonal Relations and Leadership Skills. Meant for staff across the hierarchy, it is intended to build Team Spirit. The BLI is divided into 3-tiers: BLI - Silver: covering team building BLI - Gold: covering team dynamics BLI - Platinum: covering team leadership. Through such initiatives Anand ensures that staff and engineers are constantly challenged to enhance their capabilities sustain their personal growth. Spicer India Ltd. – First Batch The first batch of 14 STOEs was facilitated on 29th November 2011 at a grand ceremony. The graduates were presented with certificates and mementoes by Mr. Arul Kumar, COO, Spicer India Ltd. Mando India Ltd. – 2nd Batch In September 2011, Mr. Y.B. Yoon, Managing Director, Mando India Ltd. had launched the 2nd Quality Engineering STOE batch at the OMNEX Academy, Chennai. The batch consisted of 15 participants. Module 1 was conducted in September and the program concluded in November with the completion of Module 2. Mr. Naresh Moily, Mr. P. S. Gopal and Mr. Subhash Anandan presided over the function and congratulated the STOEs on their achievement and encouraged them to implement their new learning into daily routines and work processes. After the serious business was completed, a group of Spicer employees gave a folk dance performance. It livened up the evening and cheered all those present. ASTEr – AN ESSENTIAL PROGRAM FOR OPERATING ENGINEERS In a recent survey, Anand U, identified the need to train operating engineers who do not qualify under the Special Training for Operating Engineers (STOE) program. The findings provoked Anand University into launching a new program for these Operating Engineers - ASTEr (Advanced Skill Training for Engineers). The objectives of this program are to: • Enhance Employability, • Update Skills and • Sustain and Improve Human Productivity Levels. The first program was launched by Mr. SCV Rathnam President and Dean, Anand University on 26th September 2011, at Anand University, Pune. The course is spread over 5 days and covers topics such as, Lean (40%), Machine, Quality, WPO, Safety (10% each) and Soft Skills (20%). Sixteen participants from the West Zone attended the course. The program requires each participant to complete one project after the training. This reinforces their learning. Post-training, the now skilled Operating Engineers support the implementation of Lean initiatives at their plants. The feedback from the trainees was enthusiastic. They were glad for the opportunity to learn and gain new knowledge and skills. An added benefit is that the newly trained workforce enhances manufacturing excellence in the plant. SIX SIGMA GREEN BELT WAVE 4 PROGRAM The Six Sigma Green Belt Wave 4 program launched in November 2011 was inaugurated by Mr. Arul Kumar, COO of Spicer India Ltd. This is a milestone project with savings and quality as its guiding objective. The first Module of November 2011 had 19 participants from companies across the group. Module 2 was conducted in December of 2011. The entire Green Belt Project is scheduled to be completed by March 2012. The most direct consequence of the Project is an expected saving of INR 38 lacs. 31 32 Anand U Corporate Social Responsibility ANAND U LEADERSHIP LEARNING EVENTS SNS FOUNDATION – THE CSR WING OF ANAND PROBLEM SOLVING: Par Excellence by Saideep Rathnam President & Dean, Anand U The Anand U campus at Pune was the scene of two intensive learning events. They focused on Innovation and Financial Thinking for Batch 2 of the Anand Leaders and Talent Program. INNOVATION The two day workshop for this learning event for Anand Leaders was facilitated by Mr. M.S. Shankar. The program objectives were: • Understanding Transformation using Breakthrough Learning Processes and Methodologies of Innovation • Developing skills for Embedding Culture of Innovation FINANCIAL THINKING This two day workshop, for Anand Talent, on Financial Thinking was facilitated by Mr. Jagdeep Oberoi, Group Controller, Anand and Mr. Sachin Jain, financial Controller, MAHLE India. The program objectives were: • Understanding the Balance Sheet • Understanding Profit & Loss and Cash Flow Statements • Learning Ratio Analysis to understand the effectiveness of the above. KNOWLEDGE INTEGRATION PROGRAM ENTERS THIRD YEAR Knowledge Integration Program (KIP) launched in 2009 has entered its 3rd successful year. KIP-Quality Maintenance Wave 3 was launched in November, 2011. Prior to this two waves of the Knowledge Integration Program were completed in the year 2009-10, 2010-11 respectively, making it an annual event. Learning from these KIP programs was shared with some of the customers. They were also impressed with the process of knowledge sharing and integration. A total of 160 practices from within the group companies were shared in last two waves. This third wave of the KIP on Quality Maintenance was conducted from 28th to 30th November, 2011 at Hotel Matrix Inn, Pune. A total of 20 best practices were shared by the Quality Heads of Anand plants. The Program was inaugurated by Mr. Manoj Kolhatkar Managing Director- Gabriel India Ltd. The program was managed by two of VLFM Graduates Mr. Atul Jaggi and Mr. Dayanand Deshmukh. A Souvenir of best practice abstract was also released by Mr. Manoj Kolhatkar during the inauguration. Mr. Arul Kumar, COO Spicer India Ltd. awarded the Top best practices in each category. 33 We live in an era where technology is our primary tool, knowledge is the strategic asset and problem solving is the critical skill. Today, business organizations are being challenged by global competition, technological change and social transformation. Therefore organizations need to solve bigger and tougher problems, in faster, better and cheaper ways. The traditional approach to problem solving is based on the old cookbook approach viz.: small scale, linear, deficiency oriented and tactical. However, in the era of bio-technology, the web, the smart materials and the global economy, the new paradigm of problem solving has four critical characteristic viz.: • Large scale: the change has to be encompassing a much wider horizon than traditionally envisaged • Non linear: the parameters (in real life) are rarely linear and therefore their interrelationships too are complex • Opportunity oriented: proactive as against the deficiency or reactive approach • Strategic: longer term focus rather than the tactical or short term focus As recently surveyed by Caliper associates and reported in the Wall Street Journal, understanding these critical characteristic of the new paradigm of problem solving is important for all leaders, especially the up and coming executives. However, there are only six essential skills that are involved in problem solving. These skills and their interrelationship are discussed in the paragraphs below: Generating the mind set involves moving from self-doubt to innovation by developing ideas and activities and seeking alternative points of view. The ability to do this improves your effectiveness in moving creatively through the problem solving process. The main characteristic of an innovator includes combination of commitment and open mindedness which helps to generate the widest possible field of opportunities. Acquiring knowledge involves moving from innovation to insight by asking the right questions and getting good and timely information. This helps to not only define the problem effectively but also to choose the best routes and identify the stakes involved. This knowledge helps identify the most likely problems and highlights the opportunity involved. With a little more investigation and analysis, the implication of the problems becomes more apparent and therefore generates a solid foundation for action. Building relationship involves moving from insight to community building by cultivating quality interaction and thereby creating an ever expanding circle of relationship based on service, royalty and identification. Communicators develop the support and human contact needed to create and implement change effectively. These communicators quickly understand the relationship between the journey step and their implications for people involved. They also help address the WIIIFM (or the “What Is In It For Me”) syndrome. Each of the community members must be aware of whether the problem solving effect is worthwhile for them and why. This helps to build the strong network that would support the change effect. Managing the journey focuses on moving from building the community to creation of a sense of direction through a choice of destination and strategy. This helps members of the community to foster understanding of stages of problem solving. The key steps include setting goals, defining success and developing effective plans. Creating the solution shows how to move from leadership to power by designing, building and maintaining the optional solution. This requires the creator to identify not only the technology resources required but also human skills needed for defining the journey and figuring out what it will take to get the group to where they want to go. Delivering the results concentrates on moving from power to sustainable advantage through intuitive and disciplined implementation, which allows one to continuously exceed expectations. The performer has to counter complexity, friction and scale with simplicity, discipline and competitive edge. In conclusion, I would like to summarize that there are only six problem solving essentials which are required as a basic skill to be complete and competitive. The problem solver needs to conceive, organize and lead expectations to add value to society, business, and humanity. We are committed to social responsibility SNS FOUNDATION – AMERICAN INDIA FOUNDATION PARTNERSHIP (AIF) December 2011 onwards, SNS Foundation has been selected by AIF as one of its implementing agencies for its Program MAST. MAST stands for ‘Market Aligned Skills Training’ and targets training of underprivileged youth (males and females) in vocational, work readiness and spoken English skills, so as to facilitate their employment. In the pilot phase, SNSF’s vocational centres in Gurgaon, Farukh Nagar, Pataudi and Parwanoo (Himachal Pradesh) have been included with the target of training 800 students and placing 640 of them. SNSF UNDERTAKES LIFE ENRICHMENT PROJECT(PHASE 3) FOR PUNJ LLOYD WORKERS The construction business of the PUNJ LLOYD Company is widespread and construction activities are carried out under harsh climatic/weather conditions, at remote and difficult places with large numbers of migrated contract workers working at these sites. Owing to the difficult, stressful working and living conditions and constant exposure to health and work related high-risks, the vulnerability of the workforce for emotional stress, various infections and occupational hazards is maximum. Against this backdrop the company felt the immediate need to address the emerging issues at their work site as an important part of Life Enrichment project. The project aims at ‘Building capacity of employees and workers to collectively assume responsibility to set bench marks for Safety, Health, Environmental (EHS) and Legal Compliances at their work-places’. The training on various aspects of EHS and Legal Compliances is delivered through a Cascading Mentor - Ambassador - Peer Educator – Peer Coordinator Model. Life Enrichment Phase I (Medicity, Gurgaon) and Phase II (Panipat, Haldia and Baroda) has been successfully implemented. Currently work is underway to assess the impact of interventions under Life Enrichment III which is operational at Mangalore, Cuddalore and Dahej. SNSF INITIATES LIFE SKILLS TRAINING WITH ‘PROJECT SANSKAAR’ In recognition of the gap that exists in facilities of health and personality development in the lives of government school students, Project Sanskaar has been piloted in two government schools of Gurgaon, reaching out to nearly 1000 students of Classes VI - XII. In addition to general health check up, students have undergone specialized assessments in Eye and Dental Health. Students with identified health challenges are undergoing treatment. A 20 hour Life-Skills Module comprising sessions on ‘How to Make a Positive First Impression’, ‘Time Management’, ‘Listening’, ‘Building Self Confidence, ‘Body Image’, ‘Pregnancy’, ‘Physical Changes During Adolescence’, ‘Balanced Diet’ etc was shared with a selected group of 100 students; female students of Classes VIII and IX who are in the midst of their adolescence. These sessions threw open in-depth discussions with students posing questions on relations with opposite sex, physical health issues etc. 34 CSR (I have contributed here an edited extract of the Baccalaureate address to University of Pennsylvania’s graduating class of 2012, delivered by Nipun Mehta. Nipun is the founder of ServiceSpace.org, a non-profit that works at the intersection of gift-economy, technology and volunteerism. This address conveyed a beautiful message that I felt would make an enriching read for all.) DEEP. C ANAND FOUNDATION (DCAF) SUPPORTS INITIATIVE FOR SKILL DEVELOPMENT OF UNDERPRIVILEGED MALE YOUTH Aide et Action (AeA) is a non-profit organization of French origin and worldwide presence with EDUCATION in its various forms of Livelihood Education, Early Childhood Education, Inclusive Education, Education for child drop outs, Education for Women as its thrust areas. With SNS Foundation as the monitoring and facilitating agency, AeA has been selected by the Deep C Anand Foundation (DCAF) to deliver training of underprivileged male youth in Delhi & Gurgaon in the trades of 2-Wheeler Auto Mechanic, Retail, Electrical and ITeS. This association which began in June 2011 would soon complete its first year of partnership having achieved the training of approx. 600 male youth. by Indira Varadarajan Executive Director, SNS Foundation Paths Are Made By Walking --by Nipun Mehta, May 14, 2012 Right now each one of you is sitting on the runway of life primed for takeoff. You are some of the world's most gifted, elite, and driven college graduates – and you are undeniably ready to fly. So what I’m about to say next may sound a bit crazy. I want to urge you, not to fly, but to – walk. Four years ago, you walked into this marvelous laboratory of higher learning. Today, heads held high, you walk to receive your diplomas. Tomorrow, you will walk into a world of infinite possibilities. But walking, in our high-speed world, has unfortunately fallen out of favor. The word “pedestrian” itself is used to describe something ordinary and commonplace. Back in 2005, six months into our marriage, my wife and I decided to “step it up” ourselves and go on a walking pilgrimage. At the peak of our efforts with ServiceSpace, we wondered if we had the capacity to put aside our worldly success and seek higher truths. So we sold all our major belongings, and bought a one-way ticket to India. For us, this walk was a pilgrimage -- and our goal was simply to be in a space larger than our egos, and to allow that compassion to guide us in unscripted acts of service along the way. We ended up walking 1000 kilometers over three months. In that period, we encountered the very best and the very worst of human nature -- not just in others, but also within ourselves. Soon after we ended the pilgrimage, my uncle casually popped the million dollar question at the dinner table: "So, Nipun, what did you learn from this walk?" I didn't know where to begin. But quite spontaneously, an acronym -- W-A-L-K -- came to mind, which encompassed the key lessons we had learned, and continue to relearn, even to this day. As you start the next phase of your journey, I want to share those nuggets with the hope that it might illuminate your path in some small way too. And lastly, the K in WALK stands for Know Thyself. Sages have long informed us that when we serve others unconditionally, we shift from the me-to-the-we and connect more deeply with the other. That matrix of interconnections allows for a profound quality of mental quietude. Like a still lake undisturbed by waves or ripples, we are then able to see clearly into who we are and how we can live in deep harmony with the environment around us. When one foot walks, the other rests. Doing and being have to be in balance. As we walked -- witnessed, accepted, loved -- our vision of the world indeed grew clearer. That clarity, paradoxically enough, blurred our previous distinctions between me versus we, inner transformation versus external impact, and selfishness versus selflessness. They were inextricably connected. That’s W-A-L-K. And today, at this momentous milestone of your life, you came in walking and you will go out walking. As you walk on into a world that is increasingly aiming to move beyond the speed of thought, I hope you will each remember the importance of traveling at the speed of thoughtfulness. I hope that you will take time to witness our magnificent interconnections. That you will accept the beautiful gifts of life even when they aren’t pretty, that you will practice loving selflessly and strive to know your deepest nature. On your walk, today and always, I wish you the eyes to see the anthills and the heart to feed them with joy. May you be blessed. Change yourself -- change the world. SPICER INDIA LAUNCHES COMMUNITY SKILL PROGRAMME FOR WOMEN The W in WALK stands for Witness. When you walk, you quite literally see more. Your field of vision is nearly 180 degrees, compared to 40 degrees when you’re traveling at 62 mph. Higher speeds smudge our peripheral vision, whereas walking actually broadens your canvas and dramatically shifts the objects of your attention. For instance, on our pilgrimage, we would notice the sunrise everyday, and how, at sunset, the birds would congregate for a little party of their own. Instead of adding Facebook friends online, we were actually making friends in person, often over a cup of hot “chai”. Life around us came alive in a new way. A walking pace is the speed of community. Where high speeds facilitate separation, a slower pace gifts us an opportunity to commune. SNSF PARTNERS WITH AGILENT TECHNOLOGIES IN TEACHING INITIATIVE It was sheer joy to watch 46 volunteers (employees) from Agilent Technologies totally unmindful of the fans not moving above their heads; engage themselves selflessly over two and a half hours in painstakingly teaching some 180 students different concepts of science. The students were from Classes IX and X of Govt. Senior Secondary School, Khedki Daula, Gurgaon. The heat and sweat seemed more motivating than dampening factors for the volunteers, who looked determined to cross every obstacle and ensure that students for whom they were responsible, completed and comprehended their experiments well. The experiment kits used for conducting the various experiments had been designed by Agilent's very own R & D wing. This activity was part of Agilent and SNS Foundation's long standing partnership to develop the quality of science education in government schools of Gurgaon by developing lab infrastructure and greater access to science text books and reference material. 35 The A in WALK stands for Accept. When walking in this way, you place yourself in the palm of the universe, and face its realities head on. We walked at the peak of summer, in merciless temperatures hovering above 120 degrees. Sometimes we were hungry, exhausted and even frustrated. Our bodies ached for just that extra drink of water, a few more moments in the shade, or just that little spark of human kindness. Many times we received that extra bit, and our hearts would overflow with gratitude. But sometimes we were abruptly refused, and we had to cultivate the capacity to accept the gifts hidden in even the most challenging of moments. So I encourage you to cultivate equanimity and accept whatever life tosses into your laps -- when you do that, you will be blessed with the insight of an inner transformation that is yours to keep for all of time. The L in WALK stands for Love. The more we learned from nature, and built a kind of inner resilience to external circumstances, the more we fell into our natural state -- which was to be loving. In our dominant paradigm, Hollywood has insidiously co-opted the word, but the love I’m talking about here is the kind of love that only knows one thing -- to give with no strings attached. Purely. Selflessly. On our walking pilgrimage, we noticed that those who had the least were most readily equipped to honor the priceless. In the villages, your worth wasn’t assessed by your business card, professional network or your salary. That innate simplicity allowed them to love life and cherish all its connections. Extremely poor villagers, who couldn’t even afford their own meals, would often borrow food from their neighbors to feed us. Street vendors often gifted us vegetables; in a very touching moment, an armless fruit-seller once insisted on giving us a slice of watermelon. And I still remember the woman who generously gave us water when we were extremely thirsty -- only to later discover that she had to walk 10 kilometers at 4AM to get that one bucket of water. These people knew how to give, not because they had a lot, but because they knew how to love life. When you come alive in this way, you'll realize that true generosity doesn’t start when you have some thing to give, but rather when there’s nothing in you that’s trying to take. So I hope that you will make all your precious moments an expression of loving life. Spicer India, in association with the SNS Foundation and ITI Khed, launched a Community Skills Program on 20th December 2011. The program will impart Cutting and Tailoring training to the women of Satkarwadi village. It is aimed at bettering the women’s lives and giving them more income options. The program is a government certified 3 month course. The teaching staff will be provided by ITI Khed. Twenty selected beneficiaries are part of the program that commenced in January 2012. Initially, the fees is being sponsored by Spicer India, as also the basic amenities required for the set up of the centre. The villagers are very grateful for the program and expressed their heartfelt thanks to all those who made it possible. The launch was attended by the Zila Parishad Sabhapati Mr. Arun Chambare, Zila Sikshan Adhikari, the Principal of ITI Khed, Panchayat members, OE and staff representatives of Spicer India and Mr. Deepak Shinde, SNS coordinator of the Pune Hub. 36 V O L U M E LV I M AY 2 0 1 2 Widest range of Solutions to the Indian Automotive Industry 14 Joint Ventures 7 Technical Collaborations 49 Locations, 13,000 People www.anandgroupindia.com Interaction In pursuit of Excellence People Development Initiatives at Anand