Vatura/l!f - ncdenr.org
Transcription
Vatura/l!f - ncdenr.org
North Carolina Department of Environment and Natural Resources Division of Air Qua lily Beverly Eaves Perdue Governor Sheila C. Holman Director Dee Freeman Secretary August 26, 2011 Mr. Stephen J. Immel General Manager III Marshall Station Duke Energy Carolinas LLC 8320 East NC Highway !50 Terrell, NC 28682 SUBJECT: Air Quality Permit No. 03676T48 Facility ID: 1800073 Duke Energy Carolinas LLC Marshall Steam Station Ten·ell, North Carolina Catawba County Fee Class: Title V Dear Mr. Immel: In accordance with your completed Air Quality Permit Application for significant modification of a Title V permit received June 8, 2011, we are forwarding herewith Air Quality Permit No. 03676T48 to Duke Energy Carolinas LLC, Marshall Steam Station, North Carolina authorizing the construction and operation, of the emission source(s) and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3. The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year. As the designated responsible official it is your responsibility to review, understand, and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews, understands, and abides by the condition(s) of the attached permit that are applicable to that particular emission source. The Permittee shall file a Title V Air Quality Permit Application pursuant to !SA NCAC 2Q .0504 for the changes added in Sections 2.1.A.l6 and 17 on or before 12 months after commencing Permitting Section 1641 Mail Service Center. Raleigh, North Carolina 27699-1641 2728 Capital Blvd., Raleigh, North Carolina 27604 Phone: 919-733-3340 I FAX 919-715·7175/lnternet: ~ An Equal Opportunity/Affirmatrve Action Employer N~rth Carolina )Vatura/l!f Mr. Stephen J. Immel August 26, 20 I I Page 2 operation in accordance with General Condition NN.I. The permit shield described in General Condition R does not apply and compliance certification as described in General Condition P is not required. If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 clays following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 150B-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing Unless a request for a hearing is made pursuant to NCGS 1508-23, this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal means pursuant to NCGS 1508-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 1508-23. The construction of new air pollution emission source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has fulfilled the requirements of GS 143-215-l 08A(b) and received written approval from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of GS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in GS 1432J5.114A and 143-215.114B. This Air Quality Permit shall be effective from August 26, 2011 until August 31, 2015, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. The changes made to the permit are summarized in the attachment to this letter. Should you L. Martin, P.E., at (919) 715-6283. have any questions concerning this matter, please co !<YCLCci' onald R. van der Vaart, Ph.D., J.D., P.E. Chief Enclosure c: Gregg Worley, EPA Region 4 Mooresville Regional Office 8illi-Iorton, Duke Energy Carolinas Ll.C, 526 S. Church Street, ECI3K, Charlotte, NC 28202 Central Files Duke Energy Carolinas LLC Marshal Steam Station Insignificant Activities under lSA NCAC 2Q .0503(8) Emission Source 1.0. I-1 l-2 I-3 Emission Source OcscriJ)tion Coal pile and coal handling system- fugitive emissions. Includes coal pile, coal unloading operations, conveyors, crusher operations, feed systems, coal segre(Tation piles with reclaim equipment etc. Ash and ash handling system- fugitive emissions. Includes ash removal system, ash loading system, leaks in ash collection pipes and hopper system, emissions during maintenance, hopper cleaning, hauling of ash in trucks, truck loading operations, duct vacuum truck unloading, and associated operations. Non-stack emissions ofhydrazine and ammonia from throughout the plant (blow down vents, overpressure vents, de-aerator vents, valve leakage, purge vents, etc.) Condensate and feed water systems have potential for fugitive emissions of hydrazine and ammonia from boiler blow down systems, deaerating feed water heater venting, and steam iet air eiectors. Regulatory Basis for Exemption ' I 20 .0503(8) '' 20 .0503(8) Portable air compressor, diesel-fired, approx. 42 l-IP 20 .0503(8) l-5 Portable welder, diesel-fired 4.5 kW capacity 20 .0503(8) I-6 Gasoline, fuel oil, and kerosene pumps 500,000 gallon above ground main No. 2 fuel-oil storage tanks and associated unloading stations contract awarded on tank in 1973 500,000 gallon above ground main No.2 fuel-oil storage tanks and associated unloadino- stations contract awarded on tank in 1973 20 .0503(8) I-7.1 20 .0503(8) I 20 .0503(8) I-8 I 000 gallon fuel oil storage tank at coal handling area 20 .0503(8) I-9 500 gallon capacity fuel oil storage tank, and associated unloading station 20 .0503(8) 1-9.1 750 gallon capacity fuel oil storage tank, and associated unloadingstation 20 .0503(8) 1-9.2 I 000 gallon capacity fuel oil storage tank, and associated unloading station 20 .0503(8) l-1 0 400 gallon storage tank for car dumper 20 .0503(8) I-ll 75 gallon storage tank for coal handling boom 20 .0503(8) 20 .0503(8) l" 15 1000 gallon above ground gasoline storage tank and associated unloading station 550 gallon above ground gasoline storage tank and associated unloading station (Mosquito Control Facility) 8000 oallon used oil storage tank 900 gallon used oil storage tank I· 18 6,100 gallon turbine cooling oil reservoir for Units I& 2 20 .0503(8) l.18.1 6,100 gal!on turbine cooling oil reservoir for Units 1& 2 20 .0503(8) I-19 I-19.1 8, !50 gallon turbine eoolino reservoir for Units 3 & 4 8.150 gallon turbine cooling reservoir for Units 3 & 4 20 .0503(8) 20 0503(8) 1-20 I 0,000 gallon turbine oil storage tank used for maintenance on Unit I 20 .0503(8) I-20.1 10,000 gallon turbine oil storage tank used for maintenance on Unit 2 20 .0503(8) I2,000 gallon turbine oil storage tank used for maintenance on Units 3 & 4 Satellite accumulation areas for storage ofusedMoil in drums 20 .0503(8) 20 .0503(8) 1-12 l-13 I-14 I-21 l-22 ' 20 .0503(8) 1-4 l-7 I I I 20 .0503(8) 20 .0503(8) 20 0503(8) I Emission Source I. D. Emission Source Description Regulatory Basis for Ext·mption 1-26 Transformers containing oil: Units 1 through 4 Transformers~ 73,580 gallons, IT & 2T Transformers- 6405 gallons, 3Tl, 3T2, 4Tl, 4T2 Transformers - II ,769 gallons, CTI & CT2 Transformers - 20,796 gallons, Precipitator Transformers~ 16,264 gallons, Coal handling Transformer- 376 gal!ons, Substation Transformer- 34 gallons, FGD Tl & T2 Transformers-17,570 gallons, SCR T3 & T4 Transformers- 13,618 gallons, LCI Transformers~ 1530 gallons, FGD 4160V Transformers- 5300 gallons, Ash Silo Transformers- 320 gallons, Service Transformers~ . 250 oal!ons Various equipment containing lubricating oil: boiler feed pump turbine reservoir (5110 gallons), 12 hot well pumps (300 gallons total), 22 pulverizer mills (7540 gallons total), 16 fans (405 gallons total), 10 CCW pumps (660 gallons total), 4 heater drain pumps (I 00 gallons total), stationary air compressor (393 gallons total), standby boiler feed pumps (200 gallons total), 3&4 forced draft fans lube oil (240 gallons), Ball Mills (160 gallons), Booster Fans (1110 gallons), Oxidation Air Blowers (456 gallons) Oil trap tank used for spill collection for oils in transformers and other yard drain locations 5000 rrallon sulfuric acid (H2S04) storarre tanks 1-27 46 gallon de-mineralizer sulfuric acid day tank for Units I & 2 I-28 63 gallon de-mineralizer sulfuric acid day tank tor Units 3 & 4 2Q .0503(8) I-29 330 gallon sulfuric acid tank 2Q .0503(8) 1-30 I-31 133 oallon hydrazine day tank 340 gallon hydrazine tote bin 20 .0503(8) 2Q 0503(8) I-33 133 gallon ammonia hydroxide day tank 20 .0503(S) l-33.1 133 gallon ammonia hydroxide day tank 2Q .0503(8) 1-34 1-34.1 55 oa!Jon drum of ammonia hydroxide in chemical storao-e buildJnu 55 o-aiJon drum of ammonia hydroxide in chemical storaue buildino 20 .0503(8) 20 0503(8) I-35 6000 gallon sodium hydroxide bulk storage tank 20 .0503(8) 1.35. I 6000 gallon sodium hydroxide bulk storage tank 20 .0503(8) I-36 1-37 133 oaJlon sodium hydroxide day tank for water system 212 gallon sodium hydroxide day tank for de-mineralizer for Units I & 2 20 .0503(8) 20 0503(8) 1-38 184 gallon sodium hydroxide day tank for de-mineralizer tor Units 3 & 4 20 .0503(8) 1-39 20 .0503(8) 1-41 150 ton capacity sulfur storage tank Misc. cylinders containing: S02, NOx, N02, CO, C02, chlorine, hydrogen, nitrogen acetylene, argon. oxyp-en helium HeF or any combination of these Misc. CFC and 1-!CFC refrioerant cylinders I-42 Satellite accumulation areas for storage of waste paint and so !vents 2Q .0503(8) 1-43 Satellite accumulation area for used antifreeze 20 .0503(8) I-44 Storage area for new antifreeze Misc. containers of Oil-Dri and oil-contaminated materials resulting fl·om cleanup of oil spills 20 .0503(8) Fire extinguishers located throughout the plant 2Q .0503(8) l-23 I-24 1-25 1-40 I-45 1-46 I-47 1-48 I-49 Continuous Emissions Monitoring System (CEMS) equipment, which emit ozone and other notential nollutants Sewage treatment plant Sewer system vents located throtwhout the plant 20 .0503(S) 20 .0503(S) i 20 .0503(8) 2Q .0503(8) 20 .0503(8) I I I I ' 20 .0503(8) 20 .0503(8) 20 .0503(8) 20 .0503(8) 20 .0503(8) 20 .0503(8) ! ---·-··· Emission Source I.Ll. Emission Source Description Rc2ulatorl B.asis for Exemption 1-50 Laboratory for performing analyses of plant operating conditions 2Q .0503(8) l-51 Room used for welding for site maintenance, exhaust vents inside building 2Q .0503(8) 1-53 Use and storage of small quantities of pesticides and herbicides for on-site pest and weed control Application of paints solvents, deo-reasers, etc. 2Q 0503(8) I-54 Open burning for fire brigade training, and burning of brush, etc. 2Q .0503(8) I-55 10,000 gallon liquid alum bulk storage tank 2Q .0503(8) 1-56 I 33 gallon liquid alum day tank for water system 2Q .0503(8) l-52 2Q .0503(8) 1-57 I 000 gallon No. 2 high sulfur fuel oil storage tank ISEF A) 2Q .0503(8) 1-58 New oil storage in warehouse 2Q .0503(8) 1-59 550 gallon high sulfur diesel No. 2 storage tank (Charah) 2Q .0503(8) 1-60 Window style heat pump 2Q .0503(8) 2Q 0503(8) 1-60.1 l-61 l-62 l-63 1-64 1-65 1-66 1-67 1-68 1-69 1-70 1-71 l-72 l-74 I-75 I-84 1-85 I-86 1-88 1-89 1-89.1 1-89.2 1-90 1-90. I 1-90.2 I-91 1-92 1-93 l-94 Window stvle heat nump Sandblast building Satellite accumulation area for oarts washer filters Satellite accumulation area for parts washer liquid/sludo-c Satellite accumulation area for used grease Sate !lite accumulation area for used mercury Satellite accumulation area for Teledyne fuel cells Satellite accumulation area for mercury switches Satellite accumulation area for malfunctioning aerosol cans Satellite accumulation area for used batteries (NiCad, lithium, mercury, nickel-metal hYdride) 600- I 000 lbs elemental sulfur/year blended on coal pile (intermittently produced from occasional spillage, clogging, and leakage resulting fl·om maintenance ofS03 injection system and storage). Only elemental sulfur oenerated on site mav be burned. Emergency wet gypsum storage Pile Gypsum storaue/disposal nile One portable kerosene-fired steam iennv (storage building) One solvent based pmis washer 1600 gallon above ground diesel fuel oil storage tank (Emergency Generator) 190 gallon above ground diesel fuel oil storage tank (Emer. Air Comnressor) Limestone reclaim belt calibration/backup emergency use limestone reclaim using front end loader Miller Bobcat portable welder 16 HP aasoline-fired Note: Not to be filled to more 2,000-ga\lon anhydrous ammonia tank than 85'Yo capacity to keep 2,000-gallon anhydrous ammonia tank below the 112r applicability 2,000-gallon anhydrous ammonia tank threshold of 10,000 uounds 46 000 oa\lon Urea Storage Tank 46,000 gallon Urea Storage Tank 46 000 gallon Urea Storage Tank 330 gallon caustic tote bin for ash basin pH control 2 000 gallon No.2 high sulfur fuel oil storage tank (SEFA) 220 gallon oil storage tank in Coal Handling Tractor Shed 30 galion oil storaoe tank for new Coal Blending facilitv 2Q 2Q 2Q 2Q 2Q 2Q 2Q 20 ! .0503(8) 0503(8) .0503(8) .0503(8) .0503(8) 0503(8) .0503(8) 0503(8) 2Q .0503(8) 2Q .0503(8) 2Q 0503(8) 2Q 2Q 2Q 2Q 2Q .0503(8) .0503(8) 0503(8) 0503(8) .0503(8) ! 2Q .0503(8) 2Q 0503(8) 2Q .0503(8) 2Q 2Q 2Q 2Q 2Q 2Q 2Q 0503(8) 0503(8) .0503(8) .0503(8) .0503(8) .0503(8) .0503(8) Emission Source I. D. l-95 I-97 l-98 l-99 l-100 1-101 l-1 02 ]-] 03 1-104 1-105 l-1 06 1-107 1-108 l-126 1-127 1-128 1. 2. 3. Emission Source Description 350 2:allon tote bin for flush oil Honda 4" Trash Pump. gasoline engine I 3 l-IP Yard Sump #I Transformer- 270 a-allons Yard Sump 112 Transtcmner- 270 gallons 36 inches wide gypsum collecting conveyor 30 inches wide gypsum transfer convevor no. I 30 inches wide !!Vosum transfer convevor no. 2 30 inches wide gypsum transfer conveyor no. 3 30 inches wide gypsum disposal conveyor 30 inches wide gypsum radial stack-out conveyor Generator 35 kW LP gas-fired I ,000 gallon LP gas above eround storage tank 500 gallon No.2 hiah sulfur fuel oil storaae tank (SEPA) 8,000 eallon Ultra-Low Sulfur Diesel fuel oil storage tank (SEFA) 100 gallon above ground diesel fuel oil storao-e tank (Emer. Quench Pun1p) 550 gallon fuel oil storage tank (BKF) Rccul<itory Basis for Exemption 20 20 20 20 20 20 20 20 20 20 20 2Q 20 20 20 20 .0503(8) .0503(8) 0503(8) .0503(8) .0503(8) .0503(8) .0503(8) .0503(8) 0503(8) .0503(8) 0503(8) .0503(8) 0503(8) .0503(8) 0503(8) o5o3rsl i I II Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. When applicable, emissions from stationary source activities identified above shall be included in determining, compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 '"Emission Rates Requiring a Permit". For additional information regarding the applicability ofGACT sec the DAQ page titled "The Regulatory Guide for Insignificant Activities/Permits Exempt Activities". The link to this site 1s as follows: lltlj1:Li.c!aq_,stalc nc ttS/pcDlliJ:siins.igL ATTACHMENT Summary of Changes to Permit Ihc h~Uowin,r Paue No. I chanocs were made to the Duke Fnemv CarollnasJ I C- M<JrshaJJ L\irj\::rmit No. 03676T'l7 Part, Section Chanuc ---- -· _____ J_ _______ ---- -----·· .... ------------ ---------·· Cov~r ~-- TOC and Amended permit numbers and dates. -- Corrected CAIR application date from June 28, 2007 to June 25, _42______\-1.------l-2""0"'0_,_7.~------·-------------------9 ! Section 2.1.A, • Added Section 2.l.A.16 for 15A NCAC 20 .03 17 regulation table [PS. ·. D A. VO.IDANCE] for PM/P.M. I 0 and added Section 2.1.A.I7.. - - - - - - f -I._ _ _ _ _ _ _ 1 fo[lj_A_]\i_(:Ac 20 .0317 [NA_l'LSR A VOJP_}.NCElfc'LJ'h12.5. 21 I Section 2.1.A.16 j Added Section 2.1.A.I6 for 15A NCAC 2Q .0317 1 1 2l-----l-s~Zt,;;;,-2~i.A.I7----- 1 ~:d~dAs~~:~~;~-~~ /~'r:;~~;~~Ac 20~()317lNANsli___ I I Section 2.l.B3.f.ii 25 -· _j. 50-58 I Section 3 A VO[!!L}J'ICfJ foJ:J'J\'[2.5 ___ __ _ _____ _ ~- Added language to specify that the annual internal inspection of the baghouse, fabric filters, and ducting fo1··· su.-r.rc. ural integrity is I for each 12- month R.Qriod followim{ the iqi111LLn?.~tioJt,_ _ _ ,_ I Updated general conditions to version 3.5. t. Ji State of North Carolina, Department of Environment and Natural Resources Division of Air Quality AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 03676T48 03676T47 August 26, 20 ll August 31,2015 Until such time as this permit expires or is modified or revoked, the below named Permittee is permitted to construct and operate the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 2JB of Chapter 143, General Statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes ( 15A NCAC), Subchapters 2D and 2Q, and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate, or modify any emission source(s) or air polJut.ion control dcvice(s) without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit, except as provided in this permit. Permittee: Duke Energy Carolinas LLC Marshall Steam Station Facility JD: 1800073 Facility Site Location: City, County, State, Zip: 8320 East NC Highway 150 Terrell, Catawba County, NC, 28682 ]\/[ailing Address: 8320 East NC Highway 150 City, State, Zip: Terrell, Catawba County, NC, 28682 Application Number: Complete Application Date: l800073.11A June 8, 2011 Primary SIC Code: Division of Air Quality, Regional Office Address: 4911 Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville, NC 28115 Permit issued this the 26th day of August, 2011 Table Of Contents SECTION I • SECTION 2• 2. !2.22.32.42.5- SECTION 3: PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTEN/ANCES SPECIFIC LIMITATIONS AND CONDITIONS Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkceping, and rcpor1ing requirements) Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, rccordkeeping, and reporting requirements) Permit Shield for Non-applicable Requirements Phase II Acid Rain Permit Requirements Clean Air Interstate Rule (CAIR) Requirements GENERAL PERMIT CONDITIONS ArTACHMENT List of Acronyms Acid Rain Permit Application dated June 18, 2007 Phase ll NOX Compliance Plan dated December 18, 2006 Phase II NOX Averaging Plan dated January 4, 2007 Clean Air Interstate Rule Application dated June 25, 2007 Air Quality Permit No. 03676T48 Page 3 SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTEN/ANCES The fo!lowiml_ tahle cont·1ins a .summ·1rv ohl! permitted emission sources and associ·Jted ·1ir nollution Emission Source ID No. Emission Source Description Control Device ID No. CD-lc (UlSNCR) hour heat input) equipped with a !ow Anhydrous CD-Ul/2 FGD Wet flue gas desulfurization system consisting of spray tower absorber (approximately 165 gal/min limestone sluny injection rate) CD-4c Selective non-catalytic reduction (SNCR) NOx reduction system* ES-3 CAM CD-S One lluc gas conditioning system consisting of an integral sulfur trioxide ash conditioner* CD-S a Anhydrous ammonia injection ash conditioning system (20 ppm maximum injection rate)* And Separated overfire air/lowered fired low-NOx technologies (SOF A/LOFIR) One cold-side electrostatic precipitator (267,720 square feet of plate area) (U2SNCR) CD-6 One cold-side electrostatic precipitator (267,720 square feet of plate area) Unit 2 CD-Ul/2 FGD One No. 2 fuel oil/off-specification oil/coal-tired electric utility boiler (7 110 million Btu oer hour heat inout) CD-7c (SCR) ! ammonia injection ash ii system (20 ppm maximum II lllJCCtiOn rate)* ~~ndi:ioning CD-3 ES-2 CAM Selective non-catalytic reduction (SNCR) NOx reduction system* CD-2a Unit I equipped with a low NOx concentric firing system Control Device Dcscrintion One f-lue gas conditioning system consisting of an integral sulfur trioxide ash conditioner* NOx concentric firing system and separated overtire air/lowered fired low-NOx technologies (SOFA/LOFJR) One No. 2 fuel oil/off-specification oil/coal-tired electric utility boiler (4,230 million Btu per hour heat input) ·.F1\LIJ!purlenanccs: CD-2 One No. 2 fuel oil/coal-fired electric utility boiler (4,230 million Btu per ES-1 CAM con~rol dcvice~· Wet Ouc gas desulfhrization system consisting of spray tower absorber (approximately 165 ga!/min limestone slurry injection rate) Selective catalytic reductiou (SCR) NOx reduction svstem* Air Quality Permit No. 03676T48 Page 4 Control Device ID No. Emission Emission Source Description Source ID No. equipped with a low NOx concentric firing system CD-8 Control Device Description One flue gas conditioning system consisting of an integral sulfur trioxide ash conditioner* And Separated overfire air/lowered fired low-NOx technologies (SOFAILOFIR) CD-8b (FGC) Anhydrous ammonta injection ash \ conditioning system (20 ppm maxtmum injection rate)* Unit 3 CD-9 (ESPnew) CD-U3 FGD CD· U4CaBr2 (Tempi CD-llc (U4SNCR) One No. 2 fuel oil/coal·fired electric utility boiler (7, 110 million Btu per hour heat input) equipped with a low One cold-side electrostatic precipitator (768, 108 square Ceet of' plate area) Wet flue gas desulfurization system consisting of spray tower absorber (approximately 165 gal/min limestone slurrv iniection rate! __ _ System for spray-applying bromide on coal** calcium Selective non-catalytic reduction (SNCR) I NOx reduction system* CD-12 One flue gas conditioning system consisting of an integral sulfur trioxide ash conditioner* CD-128 (NH3FGC) Anhydrous ammonia injection ash conditioning system (20 ppm maximum NOx concentric firing system ES-4 CAM And injection rate)" Separated overfire air/lowered fired low-NOx technologies (SOFA/LOFIR) CD-U4ActC (Temp) System Cor injecting powdered activated carbon** Unit 4 CD-13 (ESPnew) CD-U4 FGD One cold-side electrostatic precipitator (768,108 feet of plate area) Wet flue consisting gas desulfurization of spray tower system absorber (approximately 165 gal/min !imcslonc slurrv iniection rate) ES-6 (RUL) ES-6a (RULa) and ES-6b (RULb) One limestone train unloading facility Two limestone rail unloading hoppers NSPS ES-7 (LUBFA) NSPS ES-8 (LUBFB) NSPS 60 inches wide limestone unloading belt feeder no. A 60 inches wide limestone unloading belt feeder no. B CD-RULBF :.1 One pulse jet baghouse (4: I to 5: I gas-to-cloth ratio) Air Quality Permit No. 03676T48 Page 5 Emission Source ID No. Control Device lD No. Control Device Description NIA N/A N/A N/A N/A N/A N/A NIA N/A NIA N/A NIA N/A N/A 30 inches wide limestone plant feed conveyor no. 3 N/A N/A One emergency limestone bucket elevator (300 tons/hr maximum process rate) CD-LPTTBf One pulse jet baghousc (4:1 to 5:1 gas-to-cloth ratio) 36 inches wide emergency limestone feeder conveyor N/A N/A 30 inches wide limestone silo fill conveyor no. 1 CD-LPTTBF One pulse jet baghouse (4:1 to 5:1 gas-to-cloth ratio) CD-LPTTBF One pulse jet baghouse (4:1 to 5:1 gas-to-cloth ratio) Emission Source Description ES-9 (LCB I) NSPS ES-11 (LCB2) NSPS inches wide limestone One 48 unloadino- conveyor One 48 inches wide limestone stack out convevor Fl One limestone storage pile ES-12a (LPR) NSPS ES-12b (LCB3) NSPS ES-14 (LCB4) NSPS ES-16 (LCB5) NSPS ES-18a (LCB6a) NSPS ES-18b (ELBE) NSPS ES-18c (LCB6c) NSPS ES-20 (SILCB7) NSPS ES-21 (S2LCB8) NSPS ES-22 (LSI) NSPS ES-23 (LS2) NSPS ES-24 (BMI) NSPS ES-25 (BM2) NSPS ES-26 (EQWP) MACTZZZZ ES-SI ES-S2 ES-FTLDI ES-FTLD2 ES-FTLWI ES-FTLW2 40 inches wide limestone reclaim grate feeder (400 tons per hour maximum capacity) 30 inches wide limestone reclaim conveyor (400 tons per hour maximum caoacitv) 30 inches wide limestone plant feed conveyor no. 1 30 inches wide limestone plant feed conveyor no. 2 30 inches vvide limestone silo fill conveyor no. 2 Limestone storage silo no. I ( 400 tons/hr maximum orocess rate) Limestone storage silo no. 2 ( 400 tons/hr maximum nrocess rate) Limestone wet ball mill no. 1 (58 tons/hr maximum process rate) Limestone wet ball mill no. 2 (58 tons/hr maximum process rate) One 1,000 HP, No. 2 fuel oil-tired emenrencv use water oumo Two ash storage silos (220 tons/hr maximum process rate each) Two (dry) flyash truck loading equipment (420 tons/hr maximum nrocess rate each) Two (wet) flyash truck loading equipment (350 tons/hr max1mum process rate each) CD-LPTTBf CD-LPTTBf One pulse jet baghousc (4:1 to 5:1 gas-to-cloth ratio) One pulse jet baghouse (4:1 to5:1 oas-to-clothratio) N/A N/A N/A N/A N/A NIA CD-S I CD-S2 Two pulse jet baghouscs (2.2 gas-to-cloth ratio each) CD-S I CD-S2 Two pulse jet baghouscs (2.2 gas-to-cloth ratio each) N/A N/A . I I II • Air Quality Permit No. 03676T48 Page 6 Emission Emission Source Description Control Device ID No. Control Device l)cscription ES-CCONV2 ES-CCONV6 ES-CCONV7 ES-CCONVS NSPS Four covered coal conveyors (2800 tons per hour rated capacity each) N/A N/A ES-FS I Flyash transfer filter separator Units l &2 CD-FSl 13agt1ltcr (417 square feet of 11 Iter area) ES-FS3 Flyash transfer tllter separator Unit 3 CD-FS3 Bagfilter (853 square feet of filter area) ES-FS4 Flyash transfer filter separator Unit 4 CD-FS4 13agfilter (853 square feet of filter area) None N/A Source ID No. ES-35 (EmGen) MACTZZZZ ES-36 (AC) MACTZZZZ ES-FS313 ES-FS4B ES-TSU3&4 i No. 2 fuel oil-fired One emergency/blackout protection diesel generator (2000 k WJ One No. 2 fuel oil-fired diesel emergency air compressor (525 hp) Flyash transfer filter separator Unit 313 (35 tons per hour maxmmm process rate) Flyash transfer filter separator Unit 413 (35 tons per hour maximum process rate) Flyash transfer silo Unit 3 & 4 (140 tons per hour maximum process rate) I None N/A CD-FS3B Bagfilter (853 square feet of filter area) CD-FS4B Bagfilter (853 square feet of filter area) CD-TSVF Bagfiltcr (661 square feet of filter area) ES-37** (EmGenLF) One 100 kW No. 2 Fuel Oil-Fired NSPS None N/A Emergency Generator Located at Subpart III! Landfill MACT Subnart ZZZZ I he sultur tnox1de ash condJtJOnmg, anhydrous ammoma 111JCCtJon ash cond!t!Onmg, and NOx control systems may be operated independently of each other or in combination. Each system may be operated intermittently as necessary, based on boiler system requirements, to maintain compliance with applicable emission standards. The spray-application of calcium bromide (ID No. CD-U4CaBr2(Temp)), injection of powdered activated carhon (!D ~o. CDU4ActC(Temp)), and installation of emergency generator (ID No. ES-37 (EmGenLF)) arc listed as a minor modification per 15A NCAC 2Q .05 J 5. The compliance certification as described in Genernl Condition Pis required. Cnlcss otherwise notified by NC DAQ, the affected terms of this permit (excluding the permit shield as described General Condition R) for this source shall become final on November 13, 2010. Until this date, the affected permit terms herein rct1ect the proposed operating language that the Permittee shall operate this source under pursuant to 15A NCAC 2Q .0515(±). i I . II Air Quality Permit No. 03676T48 Page 7 SECTION 2- SPECIFIC LIMITATIONS AND CONDITIONS 2.1 -Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific ten11s, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting requirements as specified herein: A. One coal/No. 2 fuel oil-fired electric utility boiler (ID No. ES-1) with associated low NOx concentric firing system, separated overfire air/lowered fired low-NOx technologies (SOFA/LOFIR), selective non-catalytic reduction system (SNCR) NOx reduction system (ID No. CD-lc (UlSNCR)), sulfur trioxide fine gas conditioning system (ID No. CD-2), anhydrous ammonia in,jection ash conditioning system (ID No. CD-2a), electrostatic precipitator (ID No. CD-3), and wet flue gas dcsulfurization system consisting of spray tower absorber (ID No. CD-U1/2FGD) One coal/No. 2 fuel oil/off-specification oil-fired electric utility boiler (ID No. ES-2) with associated low NOx concentric tiring system, separated overfire air/lowered fired low-NOx technologies (SOFA/LOFIR), selective non-catalytic reduction system (SNCR) NOx reduction system (II) No. CD-4c (U2SNCR)), sulfur trioxide flue gas conditioning system (ID No. CD-S), anhydmus ammonia injection ash conditioning system (ID No. CD-Sa), electrostatic precipitator (ID No. CD-6), and wet flue gas desnlfnrization system consisting of spray tower absorber (ID No. CD-Ul/2FGD) 1 One coal/No. 2 fuel oil/off-specification oil-fired electric utility boiler (ID No. ES-3) with associated low NOx concentric tiring system, separated overfire air/lowered tired low-NOx technologies (SOFA/LOFIR), selective catalytic reduction system (SCR) NOx reduction system (ID No. CD-7c (SCR)), sulfur trioxide flue gas conditioning system (ID No. CD-8), anhydrous ammonia flue gas conditioning system (ID No. CD-8b (FGC))\ electrostatic precipitator (ID No. CD-9 (ESPnew)), and wet flue gas desulfurization system consisting of spray tower absorber (ID No. CD-U3FGD) One coal/No. 2 fuel oil-tired electric utility boiler (ID No. ES-4) with associated low NOx concentric tiring system, separated overfire air/lowered fired low-NOx technologies (SOJ<'A/LOFIR), spray-application system for calcium bromide (ID No. CDU4CaBr2(Temp))\ selective non-catalytic reduction system (SNCR) NOx reduction system (ID No. CD-llc (U4Sspray-applicaNCR)), sulfur trioxide tlue gas conditioning system (ID No. CD-12), anhydrous ammonia in,jection ash conditioning system (ID No. CD-12B 1 (NH3FGC)), powdered activated carbon system (ID No. CD-U4ActC(Temp)) , electrostatic precipitator (ID No. CD-13 (ESPnew)), and wet flue gas desulfurization system consisting of spray tower absorber (ID No. CD-U4FGD) NOTIFICATION REQI IIRFMENT- This pem1it may be revoked unless the emission source(s) and associated air pollution control device(s) listed in Section 1 are constructed in accordance with the approved plans, specifications, and other supporting data. Within 15 days at\er stm1 up of the new or modified facilities, the Permittee shall provide written notice of the start up to the Regional Supervisor, DAQ. Air Quality Permit No. 03676T48 Page 8 The fo!lowin!! table provides a summarv of limits and standards for the emission sourcc(s) described uhovc: Re2ulated Pollutant Sulfur Dioxide Limits/Standards Armlicablc Re!lulation 0.56 lbs/MMBtu 15A NCAC 2D .0501(c) Phase II Acid Rain Permit Requirements (see Section 2.4) Clean Air Interstate Rules (CAIR) Requirements See Section 2.5 When burning only coal 1.8 pounds per million Btu heat input When burning only oil 0.8 pounds per million Btu heat input When burning coal and oil E Nitrogen Oxides Visible Emissions ~ [(Ec)(Qc) + (Eo)(Qo)]/Qt Where: E =emission limit in pounds per million Btu heat input Ec = 1.8 pounds per million Btu beat input for coal only Eo~ 0.8 pounds per million Btu heat input for oil Qc ~ coal heat input in Btu per hour Qo ~ oil heat input in Btu per hour Ot ~oc+Oo Phase li Acid Rain Permit Requirements See Section 2.4 Clean Air Interstate Rules (CAIR) Requirements See Section 2.5 40 percent opacity when averaged over a six-minute period except that: (i) no more than four six-minute periods shall exceed the opacity standard in any one day; and (ii) the percent of excess emissions (defined as the percentage of monitored operating time in a calendar quarter above the opacity limit) shall not exceed 0.8 percent of the total operating hours. If a source operates less than 500 hours during a calendar quarter, the percent of excess emissions shall be calculated by including hours operated immediately previous to this quarter until 500 operational hours are obtained. Excess emissions during startup and shutdown shall be excluded n·om the determinations in paragraphs (i) and (ii) above, if the excess emissions are exempted according to the procedures set out in 2D .0535(g). Excess emissions during malfunctions shall be excluded from the determinations in paragraphs (i) and (ii) above, if the excess emissions are exempted according to the procedures set out in 2D .0535(c) Statc-oul~ Particulate Matter requirement 20 percent annual average opacity Units I and 2 Boilers - 0.20 pounds per million Btu heat input each Units 3 and 4 Boilers - 0.18 pounds per million Btu heat input each Monitoring for ESP control device See Section2.1.A.I2 15A NCAC 2Q .0402 (40 CPR Part 721 15A NCAC 2D .2400 (40 CFR Part 96) i I 15A NCAC 2D .0519 15A NCAC 2Q .0402 I40 CFR Part 72) 15A NCAC 20.2400 (40 CFR Part 96) 15A NCAC 2D .0521 I 15A NCAC 2D .0536 15A NCAC 2D .0536 15A NCAC 20.0614 CAM (40 CFR 64) ···-·-· Air Quality Permit No. 03676T48 Page 9 Re2ulatcd Pollutant Malfunction Abatement Plan Excess Emissions/Good Operations And Maintenance Practices Toxic Air Pollutants Limits/Standa~·ds Armlicablc Rce.ulation As defined in specific conditions 15A NCAC 2D .0535 As defined in specific conditions State-only requirement As defined in soecifk conditions State-only requirement Total Arsenic Emissions I 5A NCAC 2D .0606 15ANCAC2D.IIOO !SA NCAC2Q .0309 II See Section 2.l.A I I and Section 2.2.B (Facility-wide) i Mercury See Section 2.l.A.I3 PM/PMIO See Sections 2.1 A.l4 and 2.1.A 16 PM2.5 See Sections 2.1 A 15 and 2.l.A.l7 I 5A NCAC 2D .2500 I 5A NCAC 2Q .03 I 7 fPSD A VOIDANCE! 15A NCAC 2Q .0317 [NA NSR A VOIDANCE] if l. !SA NCAC 2D .0501(c): COMPLIANCE WITH EMISSION CONTROL STANDARDS a. In addition to any control or manner of operation necessary to meet emission standards in 1SA NCAC 2D .0500, any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards of !SA NCAC 2D .0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in 1SA NCAC 20 .0500 are required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls. [15A NCAC 2D .050l(c)] Emissions of sulfur dioxide from these sources shall not exceed 0.56 pounds per million Btu heat input in accordance with the permit application of September 22, 2003 and modeling analysis of October 29, 2003. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [15A NCAC 2D .050J(c) and 2D .0608 (Slate-only requirement)] b. c. d. e. Ics1ing [15A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1.A.I.b above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(c). Monjtorjng/Recordkeeping [ 15A NCAC 2Q .0508(1) and 2D .0608 (State-only requirement)] The Permittee shall assure compliance with 15A NCAC 2D .050 I (c) by determining sulfur dioxide emissions in pounds per million Btu using a continuous emissions monitoring (CEM) system meeting the requirements or 40 CFR Part 75 except that unbiased values may be used (missing data shall be filled in accordance with 40 CFR Part 75). Compliance with sulfur dioxide emission standards shall be determined by averaging hourly continuous emission monitoring system values over a 24-hour block period beginning at midnight. To compute the 24-hour block average, the average hourly values (missing data shall be filled in accordance with 40 CFR Part 75) shall be summed, and the sum shall be divided by 24. The minimum number of data points, equally spaced, required to determine a valid hour value shall be determined by 40 CFR Part 75. If any 24-hour block average exceeds the limit in either Section 2.1.A. l.b above, or records are not maintained, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .050l(c). Reporting [ 15A NCAC 2Q .0508(1)] The Permittee shall submit the continuous emissions monitoring data showing the 24-hour dally block values in pounds per million Btu for each 24-hour daily block averaging period during the: reporting period no later than January 30 of each calendar year for the preceding three-month period between October and December, April 30 of Air Quality Permit No. 03676T48 Page IO each calendar year for the preceding three-month period between January and March, July 30 of each czdcndar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. All instances of deviations from the requirements of this permit must be clearly identified. f. CEM's Monjfor Avajlahjljty- The Permittee shall submit sulfur dioxide CEM systems monitor downtime reports, including monitor availability values (as calculated for 40 CFR Part 75) for the last hour of the reporting period, no later than January 30 of each calendar year for the preceding three-month period between October and December. April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. 2. ISA NCAC 2D .0519: CONTROL OF NITROGEN OXIDES EMISSIONS a. Emissions of nitrogen oxides from these sources when burning coal and/or oil shall be calculated by the fol!owing equation [!SA NCAC 2D .OS19]: E = [(Ec)(Qc) + (Eo)(Qo)[/Qt Where: E Ec Eo Qc Qo Qt b. c. =emission limit for combined burning of coal and oil in pounds per million Btu heat input 1.8 pounds per million Btu heat input for coal only = 0.8 pounds per million Btu heat input for oil =coal heat input in Btu per hour =oil heat input in Btu per hour =Qc+Qo = lli1ing [I SA NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with 15A NCAC 2D .260 l and General Condition Jl If the results of this test are above the limit given in Section 2.1 A.2.a above, the Permittee shall be deemed in noncompliance with !SA NCAC 2D .OSI9. Monjtoring/Recordkeeping [I SA NCAC 2Q .OS08(f)] The Permittee shall assure compliance with l5A NCAC 20 .0519 by determining nitrogen oxide emissions in pounds per mlllion Btu using a continuous emissions monitoring (CEM) system meeting the requirements of 40 CFR Part 7S except that unbiased values may be used (missing data shall be filled in accordance with 40 CFR Part 75). Compliance with this emission standard shall be determined by averaging hourly continuous emission monitoring system values over a 24-hour block period beginning at midnight. To compute the 24-hour block average, the average hourly values (missing data shall be filled in accordance with 40 CFR Part 75) shall be summed, and the sum shall be divided by 24. The minimum number of data points, equally spaced, required to determine a valid hour value shall be determined by 40 CFR Part 75. For monitoring purposes, the following emission limits will apply: i. When only coal is burned, the emission limit shall be 1.8 pounds per million Btu heat input. 11. When only oil is burned, the emission limit shall be 0.8 pounds per million Btu heat input. iii. When oil is burned other than for startup, the emission limit shall be 1.1 pounds per million Btu heat input corresponding to no more than 70 percent of total heat input being from oil. lf any 24-hour block average exceeds the emission limit, the Permittee shall be deemed in noncompliance with 15A NCAC2D.OSI9. d. e. The Permittee shall maintain records of monthly coal and oil consumption (written or electronic form) and shall submit such records within 30 days of a request by DAQ. The Permittee shall be deemed in noncompliance with ISA NCAC 2D .OSI9 if these records are not maintained. Reporting [!SA NCAC 2Q .S08(f)] The Permittee shall submit the continuous emissions monitoring system data showing the 24~hour daily block values for periods of excess nitrogen oxide emissions no later than January 30 of each calendar year for the preceding six- Air Quality Penni! No. 03676T48 Page 11 month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. If no excess emissions were measured during a six-month period, the Permittee shall submit a summary report stating that there were no excess emissions for the period. All instances of deviations frorn the requirements of this permit must be clearly identified. f. CFM's Monitor Availability - The Permittee shall submit the nitrogen oxide CEM systems monitor downtime reports, including monitor availability values (as calculated for 40 CFR Part 7S) for the last hour of the reporting period, no later than January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. 3. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions fi·om the boilers (ID Nos. ES-1, ES-2, ES-3 and ES-4) shall not be more than 40 percent opacity when averaged over a six-minute period. [!SA NCAC 2D .0521 (c)] For sources required to install, operate, and maintain continuous opacity monitoring systems (COMS), compliance with the 40 percent opacity limit shall be determined as follows:[l5A NCAC 2D .052l(g)] i. No more than four six-minute periods shall exceed the opacity standard in any one day; and ii. The percent of excess emissions (defined as the percentage of monitored operating time in a calendar quarter above the opacity limit) shall not exceed 0.8 percent of the total operating hours. If a source operates less than 500 hours during a calendar quarter, the percent of excess emissions shall be calculated by including hours operated immediately previous to this qumier until 500 operational hours are obtained. Excess emissions during startup and shutdown shall be excluded from the determinations in paragraphs b.i. and b.ii. above, if the excess emissions are exempted according to the procedures set out in 2D .0535(g). Excess emissions during malfunctions shall be excluded from the determinations in paragraphs b.i. and b.iL above, if the excess emissions arc exempted according to the procedures set out in 2D .OS35(c). Allp.erjmis....of excess emissions shall he incl!Jd.ed.JJLtb.e...detenninatlims in paragraphs b i and h ii ab.mLe_untiLsuch ti.11le.1ba1 the excess emissions are exempte.d..ac.cD.rdingluJ:he_pmc_e_dures in ?D 053 5. b. c. d. I.c£ting [I5A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with 15A NCAC 2D .260 I and General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2.1 A.J.a. above, the Permittee shall be deemed in noncompliance with I SA NCAC 2D .OS21. Monjtoring!Hecordkeeping [I SA NCAC 2Q .0508(f)] Opacity shall be measured using an opacity monitoring system that meets the performance specifications of Appendix B of 40 CFR Pati 60, except during periods of startup prior to coal firing and malfunction events arising from sudden failure of the scrubber system or the boiler air and ilue gas handling system. The opacity monitoring system shaH be subjected to a quality assurance program approved by the director. The Permittee, for each unit subject to 2D .OS2l(g) shall have on file with the director an approved quality assurance program, and shall submit to the director within the time period of his request for his approval a revised quality assurance program, including at least procedures and frequencies for calibration, standards traceability, operational checks, maintenance, auditing, data validation, and a schedule for implementing the quality assurance program. The Permittee shall maintain records (electronic or paper) of the times when gases are exhausted from the bypass stack. These records shall include the reason for the bypass and the type of fuel being fired, if any. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if the monitoring is not performed, if the monitored values exceed the limitations given above, or if the records are not maintained. e. Reporting [15A NCAC 2Q .0508(f)] The Permittee shall submit the COMS data in accordance with the reporting requirements given in Section 2.1 A.7.c. All instances of excess emissions must be clearly identified. 4. !SA NCAC 2D .0536: PARTICULATE EMISSIONS FROM ELECTRIC UTILITY BOILICRS a. Particulate emissions from the utility boilers shall not exceed the following: [!SA NCAC 2D .0536(b)] Units I and 2 Boilers- 0.20 pounds per million Btu heat input each Air Quality Penni! No. 03676T48 Page 12 Units 3 and 4 Boilers- 0.18 pounds per million Btu heat input each b. c. d. e. f. The Permittee shall obtain an air permit before installing or enabling Energy Management System (EMS) capability. Testing [!SA NCAC 2D .2601] Jf emissions' testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above any limit given in Section 2.1 A.4.a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .OS36. Monjtorjng/Rerordlle<'ping [15A NCAC 2D .0536] A stack test shall be conducted for particulate matter in accordance with Method S or Method 17 of Appendix A ol· 40 CFR Part 60 once per calendar year. In the event that a boiler exceeds 80 percent of its particulate emission limit during the stack test, the Permittee shall schedule and conduct another stack test within 6 months. Upon demonstration that the source is operating under 80 percent of its particulate limit, as shown by three consecutive semiannual stack tests, the source may resume annual stack tests. If the result of any test is greater than the limits given in Section 2.1 A. 4. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .OS36. In addition to the stack test required in Section 2.1 A.4.d. above, to assure compliance with the particulate standard, the Permittee shall use a continuous opacity monitor system (COMS) meeting the requirements of !SA NCAC 2D .OS36(g). The collected flyash shall not be reinjected into the electric utility boilers (ID Nos. ES-1 through ES-4). If the collected flyash is reinjected into these boilers, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .OS36. i. Heporting [!SA NCAC 2D .0536] The results of any stack test shall be reported within 30 days, and the test repmt shall be submitted within 60 days after the test. The Permittee shall submit the COMS data in accordance with the reporting requirements given in Section 2.1 A 7.c. All instances of deviations from the requirements of this permit must be clearly identified. S. STATE-ONLY HEQ!JJHFMENT !SA NCAC 2D .OS36: ANNUAL AVEHAGE OPACITY FOR ELECTRIC UTILITY BOILERS a. Visible emissions from the utility boiler units shall not exceed the following: [!SA NCAC 2D .0536(b)] g. h. Units 1 and 2 Boilers- 20 percent annual average opacity Units 3 and 4 Boilers- 20 percent annual average opacity b. The average is the sum of the measured non-overlapping six-minute averages of opacity determined only while the unit is in operation divided by the number of such measured non-overlapping six-minute averages. Start-up, shutdown, and non-operating time shall not be included in the annual average opacity calculation, but malfunction time shall be included. After initial operation of the Marshall Units 1-4 FGD systems (CD-112FGD, CD-UJFGD and CD-U4FGD), visible emissions monitoring shall not be required whenever the FGD systems (and new stack opacity monitors) are bypassed and emissions exit the original stacks. Bypass periods exempted fi·om visible emission monitoring are restricted to periods of startups prior to coal firing and malfunction events arising from a sudden failure of the scrubber system or boiler air and flue gas handling systems. Periods of malfunctions where there was no visible emission monitoring shall be included in percentage of monitor downtime (MD) calculation in 2.1 A.7.c below. c. Hecordl<eeping!Beportjng [!SA NCAC 2D .OS36] The Permittee shall submit a report by the 30th day following the end of each month showing, for each day of the previous month, the calculated annual average opacity of each unit and the annual average opacity limit. 6. !SA NCAC 2D .OS3S: EXCESS EMISSIONS REI'OHTING AND MALFUNCTIONS Air Quality Permit No. 03676T48 Page I 3 a. All electric utility boiler units shall have a malfunction abatement plan approved by the Director as specified in l5A NCAC 2D .0535(d). [I SA NCAC 2D .0535] b. 7. a. b. c. Monjtoring/Rccordl<ecping [!SA NCAC 2Q .0508(!)] The Permittee shall maintain logs to show that the operation and maintenance parts of the malfunction abatement plan are implemented. These logs (written or electronic form) shall be subject to inspection by DAQ personnel upon request during business hours. The Permittee shall be deemed in noncompliance with 1SA NCAC 2D .0535 iC the records arc not maintained. ISA NCAC 2D .0606: SOURCES COVERED BY Al'l'ENDIX I' OF 40 CFR PART 51 (CONTINUOUS OPACITY MONITORING AND EXCESS EMISSIONS) Monjtoring/Recordkeeping [I SA NCAC 2Q .0508(1)] The Permittee shall use a continuous opacity monitoring system (COMS) to monitor and record opacity, and a continuous emissions monitoring system (CEMS) to monitor and record Sulfur Dioxide (S0 2) emissions. Continuous emissions monitoring and recordkeeping of opacity shall be performed as described in Paragraphs 2 and 3. 1.1 through 3.1.5 of Appendix P of 40 CFR Part 51. Continuous emissions monitoring and recordkeeping of S0 2. shall be performed as described in Paragraphs 2 and 3.1.3 through 3.1.5 of Appendix P of40 CFR Part 51. The monitoring systems shall meet the minimum specifications described in Paragraphs 3.3 through 3.8 of Appendix P of40 CFR Part 51. Compliance with the sulfur dioxide emission standard is determined by averaging hourly continuous emission monitoring system values over a 24-hour block period beginning at midnight. To compute the 24-hour block average, the average hourly values are summed, and the sum is divided by 24. A minimum of four data points, equally spaced, is required to determine a valid hour value unless the continuous emission monitoring system is installed to meet the provisions of 40 CFR Part 75. If a continuous emission monitoring system is installed to meet the provisions of 40 CFR Part 75, the minimum number of data points are determined by 40 CFR Part 75. The quarterly excess emissions (EE) reports required under Appendix P of 40 CPR Part 51 shall be used as an indication of good operation and maintenance of the electrostatic precipitators. These sources shall be deemed to be properly operated and maintained according to the following requirements. For opacity, the percentage of time, calculated on a 6-minute average, in excess of 40 percent (including startups, shutdowns, and malfunctions) docs not exceed 3.0 percent of the total operating time fOr any given calendar quarter, adjusted for monitor downtime (MD) as calculated below. In addition, these sources shall be deemed to be properly operated and maintained if the %>MD does not exceed 2.0 percent. S02 emissions in excess of 0.56 pounds per million Btu calculated on a 24-hour basis shall be deemed a violation of good operation and maintenance standards. Calculations for 0/oEE and 0 /f~MD Percent Excess Opacj1y Fmjssjon ( 0;j,FF) Calculatjon: Total Excess Emission Time' %EE = - - - - - - - - - - - - - c - - - - - - - - xlOO Total Source Operating Time ., - Monitor Downtime Percent Monjtor Downtjmc (%MD) Ca!culatjnn for COMS: Total Monitor Downtime " %MD=------------Total Source Operating Time"' ** *'** X 100 Total Excess Emission Time contains any 6-minute period greater than 40% opacity including startup, shutdown, and malfunction Total Monitor Downtime includes Quality Assurance (QA) activities unless exempted by regulation or dciincd in an agency approved QA Manual. The amount of exempt QA Time will be reported in the qumierly report as such. If a source operates less than 2200 hours during any quarter, the source may calculate the %EE and/or %MD using all operating data for the current quarter and the preceding quarters until 2200 hours of data are obtained. [N.C.G .S. 143-215.11 OJ Air Quality Permit No. 03676T48 Page 14 Reporting [!SA NCAC 2Q .0508(!)] The Permittee shall submit the excess emissions and monitor downtime reports as required under Appendix P of 40 CFR Part 51 no later than January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year fm· the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year for the preceding three-month period between July and September. For periods of excess emissions the following shall also apply: t. For opacity, defined as each six-minute period average greater than 40 percent, measurements recorded by the COMS shall be reported as described in Paragraphs 4 and 5.1 of Appendix P of 40 CFR Part 51 except that a six-minute time period shall be deemed as an appropriate altemative opacity averaging period as described in Paragraph 4.2 of Appendix P of 40 CFR Part 51. A minimum of 36 data points, equally spaced, is required to dctennine a valid six-minute value. ii. For S02, the facility shall comply with the requirements fOr 24-hour block averages described above in Section 2.l.7.b. Rep011ing shall be in accordance with Paragraphs 4 and 5.1 of Appendix P of 40 CFR Part 51. c. All instances of deviations from the requirements of this permit must be clearly identified. STATE-ENFORCEARLE ONLY 8. !SA NCAC 2D .1100: CONTROL OF TOXIC AIR POLLUTANTS a. Pursuant to 15A NCAC 2D .1100 and in accordance with the approved application for an air toxic compliance demonstration, the following permit limits shall not be exceeded: ---· I II b. _,, .. Emission Source(s) Unit No.1 Unit No.2 Unit No.3 Unit No.4 Unit Nos. I, 2. 3. & 4 Unit Nos . .L.l--1 3 & 4 ~ .. -~~~-~~- ~ " ---· Toxic Air Pollutant(s) Ammonia Ammonia Ammonia Ammonia Cadmium Nickel - -- ·--~---"--"- . ·----- "' Emission Limit(~)_ 16.364 pounds per hour 16.366 pounds per hour 0.534 pounds per hour 8.867 pounds per hour 17,242 pounds per year :462.6_il!!Lil1ds per2_4 hours To ensure compliance with the above limits. the following restrictions shall apply: 1. Only Unit Nos. 2 and 3 shall be utilized for combustion of off-specification oil; ii. Off-specification oil shall not be combustcd in the Unit No.2 or Unit No.3 boiler unless the boiler is operating at a minimum of 50 percent of its generating capacity; iii. No ofT·specification oil shall be combusted during start-up, shutdown, or periods of malfunctions; iv. No off-specification oil in excess of the following maximum toxic air pollutant (TAP) constituent level shall be combusted: TAP CONSTITI!ENI EI'M.B_L_WEI.GH:C' 8 Arsenic 10 Cadmium Chlorine 1000 Chromium (total) 15 750 Lead 0.16 Mercury 450 Nickel *PPM by \veight is equivalent to ug/g v. Combustion of off-specification oil shall not exceed a maximum of 3,000 gallons per hour (50 GPM) or a total of 15.000.000 gallons of off-specification oil per calendar year: vi. Sampling and analysis of the off-specification oil designated for combustion in Units 2 or 3 shall be in accordance with the following requirements: (A) lfDuke Energy Carolinas LLC-generated oil has SW-846 Halogen analysis results for all sub samples of the tanker or truckload, then the greater Halogen result for the sub sample shall be the results for the tanker or truck load, eliminating the need for any further Halogen analysis. In the absence of such documentation, Air Quality Permit No. 03676T48 Page 15 c. d. each tank or tanker truckload of off-specification oil shall be analyzed for total halogens by an approved EPA SW-846 Method prior to combustion at Marshall Steam Station. (B) The off-specification oil generated by Duke Energy Carolinas LLC facilities shall be sampled and analyzed as follows: (1) A representative sample of one of every ten tanks or tanker trucks shall be randomly sampled and analyzed within 60 days, but not required before burning the oil, for compliance with each TAP constituent level specified in Section 2.1 A.8.b.iv. above; or (2) A composite sample composed of representative samples from a maximum of every ten tanks or tanker trucks shall be analyzed fOr compliance with each TAP constituent level specified in Section 2.1 A.8.b.iv. above. (C) Prior to off:. loading, each tank or tanker truck load of off-specification oil generated and received f"i·om non-Duke Energy Carolinas LLC facilities shall be sampled and analyzed for compliance with each TAP constituent level specified in Section 2.1 A.8.b.iv. above; and Vll. An off-specification oil combustion logbook shall be maintained on-site and available for inspection by Division personnel upon request. Information to be maintained in the off-specification oil logbook shall consist of: (A) Any traceable identification for each tank or tanker truck sample and whether the off-specification oil was generated at or outside Duke Energy Carolinas LLC's facilities; and (B) Any designated or required compliance analytical testing results for each TAP constituent from Section 2.1 A.8.b.iv. above. For compliance purposes, within 30 days after each calendar year the following shall be repmied to the Regional Supervisor, DAQ: i. The total number of hours off-specification oil was com busted; and ii. The maximum toxic air pollutant constituent level recorded during the calendar year for each toxic air pollutant tested for in Section 2.1 A.8.b.iv. above. The Permittee is allowed to burn waste tetra-ammonium or di-ammonium ethylene di-amine tetra-acetic acid (ED'I'A) boiler cleaning solution in either the Unit l, 2, 3 or 4 boilers, subject to the conditions and stipulations stated herein. The yearly amounts and injection rates of waste EDTA boiler cleaning solution shall be limited to the following: ~-··~·a·~~e cl~~ni~ur 1i)_s_o_l_u_ti_o_n_r_r_o_m_=~+"'~":.c';"~~~~~~;~;e~ ;!~;~-~-~~~-La n-~-~~.~ou.:. .~~-D_T_A_~,,~nds:e~hou~) Maximum weight of~vaste I Maximum injection bun~;.tc of;~~~;~~· ·11 [ Unit I or 2 31,300 I 909.9 (based on 34.4 hours total burn time) l_t,J11it 3 or 4 21,400 r· 9\0.6 ~ j,, (base~ 01123.5 hours total burn time) The burning of waste EDTA is limited to the following conditions and stipulations: 1. Only EDTA waste solution from one boiler shall be burned in any calendar year and only one boiler shall be used to burn the waste solution in any calendar year. JL When burning waste EDTA solution, the Permittee shall not inject urea or ammonia for the SNCR/SCR or use the ammonia injection flue gas conditioning system and shall suspend the burning of off-specification oil during the same day. iii. The FGD scrubber must be in operation on the unit being used to burn the EDTA solution. iv. The total amount of tetra-ammonium or di-ammonium EDTA cleaning solution injected into each boiler must be recorded on a daily basis and the record kept on file for a minimum of two years. v. The Permittee shall notify the DAQ, Mooresville Regional Oflice, at least five days prior to burning waste EDTA boiler cleaning solution. e. Beporling [l5A NCAC 2Q .0508(f)] For compliance purposes, within 30 days after each calendar year quarter the Permittee shall report to the Region a! Supervisor, Division of Air Quality, the hourly feed rate of each waste material or a statement that there was no activity. Air Quality Permit No. 03676T48 Page 16 9. a. b. c. STATE-ONLY BFQ!IIREMENT TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT -Pursuant to 15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants (TAPs), the Permittee has made a demonstration that fhcility-wide actual emissions (excluding sources burning unadulterated n1ssil fue!) do not exceed the Toxic Permit Emission Rates (TPERs) listed in l5A NCAC 2Q .07!1. The facility shall be operated and maintained in such a manner that emissions of any listed TAPs from the facility, including fugitive emissions, will not exceed TPERs listed in l5A NCAC 2Q .0711. A permit to emit any of the below listed TAPs shall be required for this facility if actual emissions from all sources will become greater than the corresponding TPERs. PJUQR to exceeding any of these listed TPERs, the Permittee shall be responsible for obtaining a permit to emit TAPs and for demonstrating compliance with the requirements of 15A NCAC 20 . I I 00 "Control of Toxic Air Pollutants\\. In accordance with the approved application, the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below: TPERs Limitations Pollutant (CAS Number) Carcino2.cns (lb/vr) Arsenic (As) 0.016 6 Chromium Vf (Cr' d. e. f. ) Chronic Toxicants (lb/dav) Acute Svstcrnk Toxicants (lb/hr) Acute Irritants (lh/hr) 0.0056 Manganese (Mn) 0.63 Mercury (Hg) 0.013 ' The yearly amounts and injection rates of waste EDTA boiler cleaning solution shaH be limited to the following: Waste cleaninl! solution from: Maximum weight of waste anhydrous EDTA allowed to burn (pounds per vear) Unit 1 or 2 31,300 Unit3 or4 21,400 . ---Maximum injection burn rate ofw:1ste anhydrous EDTA {pounds per hour) ~ I -- ---------- ~- --I 909.9 (based on 34.4 hours total burn timE). __ jl I 910.6 (based on 23.5 hours total burn time) ·11 The Permittee shall sample and analyze the spent EDTA solution for the arsenic, chromium VI, manganese and mercury concentrations (~Lg/g) and submit the results to DAQ within 90 days after the initial boiler cleaning using EOTA. DAQ will review the results for the toxic air pollutants in Section 2.1 A.9.e above for comparison with estimates given in the application and, in the event it is determined that any of the TPER's are exceeded, the Permittee shall be required to submit a modeling analysis and application for a permit revision to place a toxic emission limit(s) in the permit 10. ISA NCAC 2Q .0317: AVOIDANCE CONDITION for !SA NCAC 2D .0530: PREVENTION OF SIGNIFICANT DETERIORATION a. b. In order to avoid applicability of l5A NCAC 2D .0530 (g) for major sources and major modif1cations. emissions or sulfuric acid !Tom Unit 3 shall increase less than 7 tons per consecutive 12-month period as a result of installing the SCR (ID No. C0-7c (SCR)). [ ISA NCAC 20 .0530] Monjtoring/Recordl<eeping [15A NCAC 2Q .0508(f)] After the Unit 3 SCR begins operation, the Permittee shall not burn coal (as-fired) with greater than 2.8 lb/MMBtu sulfur dioxide content based on a 12-month rolling average. The Permittee shall sample and analyze the coal daily to detennine the sulfur dioxide content (based on the sulfur content and heat value) and maintain records oft he Air Quality Permit No. 03676T48 Page 17 daily sulfur dioxide values and the 12-month rolling average values in a logbook (written or electronic format) and make these records available upon request. If any 12-month rolling average sulfur dioxide content exceeds 2.8 lb/MMBtu or records are not maintained, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530. State-Only ReqJJjremenf" II. !SA NCAC 2Q .0309: TERMINATION, MODIFICATION, AND REVOCATION OF PERMITS for A VOIDANCE OF !SA NCAC 2Q .0705 APPLICABILITY a. Pursuant to 15A NCAC 2Q .0309 and in accordance with the approved application for compliance with air toxics rCCllllrCmcnts, t I1c f0 II O\Vll1!! QCr!111t I'nn1t s I1a II not be exccc d ed .. ---Emission Sources ! lUnit I Boiler (ID No. ES-IL_____j --.... ~ .. -- Unit 2 Boiler liD No. ES-2) Unit 3 B~iler (ID No. ES-3) Unit 4 Boiler (ID No. ES-41 b. c. Toxic Air Pollutants ·---~"~'""" "" -- ------ --------- Arsenic Emission Limits ---- ------- --- ---- -· 0.8278 tons per year total I . Ies1ing [15A NCAC 2Q .0508(1)] lf emissions testing is required, the testing shall be performed in accordance with Genera! Condition JJ. If the results of this test are above the limit given in Section 2.l.A.ll.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0705. Monjtoring/Recordkeeping!Reporfing [15A NCAC 2Q .0508(1)] No monitoring, recordkeeping, or repm1ing requirements shall be necessary I2. !SA NCAC 2D .0614: COMPLIANCE ASSURANCE MONITORING a. b. The tour coai!No. 2 fuel oil/off-specification oil (ES-2 and ES-3) fired electric utility boilers (Unit J.D.'s ES-1, ES-2, ES-3, and ES-4) shall comply with all applicable requirements of !SA NCAC 2D .0614 "Compliance Assurance Monitoring". The Electrostatic Precipitators shall be properly operated and maintained to control PM emissions from each Boiler (Unit J.D.'s ES-1. ES-2. ES-3. and ES-4) Air Quality Permit No. 03676T48 Page I 8 c. MonitoringiR<·conl keeping [!SA NCAC 2Q .0508(1)] The Permittee shall corrlR.lY with the monitoring approach as included in the following Table: ,-·-·- . -·----,-- 1 A. Indicator ~ea_~g[ement ~.rmroach I -I {2pacity Use of 40 CFR 75 certHled COMS connected to a data logg2L_ __ .~_ .i An excursion is defined as an opacity value (based on a 3-hour block average) greater than: i 20 20 22 25 1 Percent- Unit I Percent- Unit 2 Percent- Unit 3 Percent- Unit 4 1 Excluding periods of startup, shutdown, off-line aclivities, malfunction, and maintenance (e.g. soot blowing). Excursions trigger an inspection of the control system and corrective action B. Indicator Range If five (5) percent or greater of COMS data (averaged over a three hour block period and excluding startup, shutdown, off-line activities, malfunction, and maintenance) recorded in a calendar quarter show opacity values higher than those listed above, a stack test shall be performed in the following calendar qumier to demonstrate compliance with the particulate standard. If the stack test exceeds 80 percent of the PM limit then retesting shall be conducted in accordance with 2.l.A.4.c. If a unit operates less than 2200 hours during any calendar quarter, the facility may evaluate three-hour opacity values using operating data from the current and preceding quarters until 2200 hours of data are obtained. If no changes are being made to the most recently approved protocol as submitted in the latest annual particulate test it is not necessary fOr the facility to submit testing protocol 45 days prior to the scheduled test date as specified in General Condition JJ. Instead, the facility shall notify the Mooresville Regional Office by email, fax, or letter, within fiHecn (15) business days of making the determination that stack testing is required. 1 The most recently approved protocol and the anticipated date of testing I shall be included with that communication. The facility shall conduct · testing no less than fiHeen calendar ( 15) days from the date of this notification. C. Performance Criteria 1. Data Representativeness 2. Verification of Operational Status 3. QA/QC Practices and Criteria i 4. 5 Monitoring Frequency Data Averaging Period , 6 . I ·. L The COMS location meets the specifications of 40 CFR Part 75 and 40 CFR 60, Appendix B. Not applicable, usc of monitoring equipment is proposed. COMS are self-calibrated every 24 hours. Performance evaluations and calibration checks are carried out per 40 CFR 60, Appendix F. Documentation of performance evaluations, calibration checks, and maintenance logs are kept for a minimum of 5 years. Continuous block average of 6-minute averages starting at midnight each day. (Total of eight 3-hour block periods) I 3-hour j Automated data acquisition system (DAHS). Rea·!·-· ti·l·llC.·' opacit····)·' values wi·l·l··· . be displayed to control room operators and alarms will be given to the ---~---------~___Q.JL_crators when limits are exceeded. _ ------~- ·-· -·- _1 Data Collection Air Quality Permit No. 03676T48 Page 19 d. For any excursion, the Permittee shall initiate an inspection of the control equipment and/or the COMS and initiate the necessary repairs as identified by the Malfunction Abatement Plan (MAP). In addition to implementing procedures outlined in the MAP, as required in Section 2.1 A.6.a, the following corrective actions shall be taken as soon as practical: i. Identify cause of excursion. 11. Initiate actions to correct the cause of any excursions identitied in step i above. Repair equipment that is not operating properly. Isolate ESP fields if necessary in accordance with MAP. iii. Initiate work order for ESP inspection and repair as needed for any equipment that cannot be repaired during operation. iv. Document nature and cause of excursions in operations Jog. v. Improve preventative maintenance procedures as necessary in accordance with CAM QIP (if one exists) and MAP procedures. vi. Provide notification to DAQ in accordance with rep01iing requirements in Section 2.1 A.l2.fbclovv. If the above monitoring and recordkeeping is not perfOrmed, the Permittee shall be deemed in noncompliance with ISA NCAC 2D .0614. Reporting [ 15A NCAC 2Q .0508(1)] T'he results of any stack test shall be reported within 30 days, and the test report shall be submitted within 60 days after the test. The Permittee shall submit the quarterly reports as required under 15A NCAC 2D .0614 no later than .January 30 of each calendar year for the preceding three-month period between October and December, April 30 of each calendar year for the preceding three-month period between January and March, July 30 of each calendar year for the preceding three-month period between April and June, and October 30 of each calendar year fOr the preceding three-month period between .July and September. The following information shall be included: r. The date, time, and duration of each excursion n. Summary infOrmation on the number, duration, and cause (including unknown cause, if applicable) of excursions or exceedances, as applicable, and the corrective actions taken iii. The percent of operating time the PSEU has excursions iv. Summary information on the number, duration, and cause (including unknown cause, if applicable) for monitor downtime incidents (other than downtime associated with zero and span or other daily calibration checks, if applicable) All instances of deviations from the requirements of this permit must be clearly identified. e. f. STATF-ONf .Y REQIHBFMFNT· 13. !SA NCAC 2D .2500: MERCURY RULES FOR ELECTRIC GENERATORS' a. The Permittee shall comply with all applicable provisions of 15A NCAC 2D .2500. b The 'lllocations in ounces of total mcrcurv to be emitted ;_mnun!Jv· -.---,~.;.:~::.:."""~1._... - fi:)J!owinn t'Jb!c ' ----- --contains ~---=--~----~---~- -~- ·~I c. d. ... - .. SOURCE ALLOCATION FOR 2010-2017 (Ounces) ES-1 ES-2 ES-3 ES-4 1037 1085 1799 1835 ----------- -==--------, ALLOCATION FOR 20 IS AND LATER (Ounces) I. ' 418 i 4 3 §i 725 73 9 -~---------- 'fhe owner or operator of any source covered under this Section shall be subject to the provisions of 40 CFR 60.4106(1). Monitoring Reporting, And Recordkeeping [15 NCAC 02D .2503, .2505(a) and .251 l] The emissions of mercury of an Hg budget source shall not exceed the number of allowances that it has in its compliance account according to Rule .2510 of this Section. Sections 15A NCAC 2D .2509 and .2511 are Director's memo dated September 15,2009. state~enfOrceab!e. All other sections of I 5A NCAC .2500 will not be enforced althis time. Sec Air Quality Permit No. 03676T48 Page 20 e. f. g. h. The emissions measurements recorded and reported according to 40 CFR 60.4170 through 60.4176 shall be used to determine compliance by each source identified in this rule with its emissions limitation according to 40 CFR 60.4!06(c). The provisions of 40 CFR 60.41 06(d) shall be used for excess emissions. The owner or operator of a Hg budget unit covered under this Section shall comply with the monitoring, recordkccping, and reporting requirements in 40 CFR 60.4106(b) and (e) and in 40 CFR 60.4170 through 60.4176. The Permittee shall comply with all applicable requirements of !SA NCAC 2D .2SII "Mercury Emission Limits". 14. !SA NCAC 2Q .0317 DETERIORATION a. b. c. d. AVOIDANCE CONDITIONS FOR PREVENTION OF SIGNIFICANT In order to avoid applicability of !SA NCAC 2D .0530(g). the PM/PM I 0 emissions liwn Unit4 boiler (ID No. ES4) shall be less than 15 tons per consecutive J 2-month period, attributable to spray-applying calcium dibromide and injecting powdered activated carbon. Ies.ting [!SA NCAC 2D .2601] If emissions testing is required, the Permittee shall perform such testing in accordance with General Condltio11 JJ found in Section 3. If the results of this test are above the limit given in Section 2. l.A.14.a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 2D .0530. Monjtoring!Recordl<eeping [1SA NCAC 02Q .0508 (f)] The amounts of spray-applying calcium dibromide and injecting powdered activated carbon in Unit 4 boiler (ID No. ES-4) during the mercury control evaluation studies shall not exceed 62,000 lbs and 1SO,OOO lbs, respectively. 'fhe Permittee shall be deemed in noncompliance with 1SA NCAC 2D .0530 if the amounts of spray-applying calcium dibromide and injecting powdered activated carbon in Unit 4 boiler (ID No. ES-4) are not monitored or the amounts of spray-applying calcium dibromide and injecting powdered activated carbon in Unit 4 boiler (ID No. ES-4) exceed the respective amounts included in this Section 2.1 A.l4.c. Beporiing [ ISA NCAC 02Q .0508(t)] The Permittee shall submit a summary report acceptable to the Regional Air Quality Supervisor of monitoring and recordkeeping activities, postmarked on or before 30 days from the completion of mercury control evaluation studies. The report shall contain the following: i. The amounts of spray-applying calcium dibromide and injecting powdered activated carbon in Unit 4 boiler for the mercury control evaluation studies. All instances of deviations from the requirements of this permit must be clearly identified. 15. !SA NCAC 2Q .0317 AVOIDANCE CONDITIONS FOR SOURCES IN NONATTAINENT AREAS a. b. c. d. In order to avoid applicability of ISA NCAC 2D .OS31(f). the PM2.5 emissions from Unit4 boiler (ID No. ES-4) shall be less than 10 tons per consecutive 12-month period, attributed to spray~applying calcium dibromide and injecting powdered activated carbon. Ies.ting [I SA NCAC 2D .2601] If emissions testing is required, the Permittee shall perform such testing in accordance with General Condition J.l found in Section 3. lfthe results of this test are above the limit given in Section 2. l.A.lS.a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 2D .OS30. Monjtorjng!Rw>rdl<e<'ping [!SA NCAC 02Q .OS08 (!)] Monitoringlrecordkeeping requirements in Section 2.1 A. 14.c. shall be sufficient to assure compliance with 15A NCAC 2D .OS31. lf the requirements of Section 2.1 A. 14.c. are not complied with, the Permittee shall be deemed in noncompliance with ISA NCAC 2D .OS31. Reporting [ ISA NCAC 02Q .0508(!)] Reporting requirements in Section 2.1 A. 14.d. shall be suftlcient to assure compliance with ISA NCAC 2D .OS31. Air Quality Permit No. 036761'48 Page 21 16. !SA NCAC 2Q .0317 DETER! ORATION AVOIDANCE CONDITIONS FOR PREVf:NTION OF SIGNIFICANT THIS CONDITION IS NOT SHIELDED PURSUANT TO !SA NCAC 2Q .0512(a). a. b. c. d. In order to avoid applicability of !SA NCAC 2D .0530(g), the PM/PMIO emissions from the Units I and 2 boilers (ID Nos. ES-1 and ES-2) shall be less than IS tons per consecutive 12-month period, attributable to spray-applying calcium dibromide on the coaL Il:s1ing [I SA NCAC 2D .2601] If emissions testing is required, the Permittee shall perfonn such testing in accordance with General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2. l.A.J6.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .OS30. Monjtoring/Becordl;e<·ping [!SA NCAC 02Q .OS08 (f)] The amount of spray-applying calcium dibromide in the Units 1 and 2 boilers (ID Nos. ES-1 and ES-2) during the mercury control evaluation study shall not exceed 30,000 lbs. The Permittee shall be deemed in noncompliance with l5A NCAC 20 .0530 if the amount of spray-applying calcium dibromide in the Units 1 and 2 hollers is not monitored or the amount of spray-applying calcium dibromide used in the Units 1 and 2 boilers exceeds 30,000 lbs. Reporting [JSA NCAC 02Q .OS08(f)] The Permittee shall submit a summary report acceptable to the Regional Air Quality Supervisor of monitoring and recordkeeping activities, postmarked on or before 30 days from the completion of mercury control evaluation studies. The report shall contain the following: 1. The amount of spray-applying calcium dibromide used in the Units 1 and 2 boilers for the mercury control evaluation study. A !I instances of deviations from the requirements of this permit must be clearly identified . .17. !SA NCAC 2Q .0317 AVOIDANCE CONDITIONS FOR SOURCES IN NONATTAINENT AREAS THIS CONDITION IS NOT SHIELDED PURSUANT TO !SA NCAC 2Q .0512(a). e b. c. d. In order to avoid applicability of ISA NCAC 2D .0531 (f), the PM2.S emissions from the Units I and 2 boilers (ID Nos. ES-1 and ES-2) shall be less than I 0 tons per consecutive 12-month period, attributed to spray-applying calcium dibromide on the coal. Il:s1ing [I SA NCAC 2D .2601] If emissions testing is required, the Permittee shall perform such testing in accordance with General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2. l.A.17 .a above, the Permittee shall be deemed in noncompliance with !SA NCAC 2D .OS30. MonjtoringiH<'conlk<'cping [ 15A NCAC 02Q .OS08 (f)] Monitoring/recordkeeping requirements in Section 2.l.A.16.c shall be sufficient to assure compliance with 15A NCAC 2D .053 I. If the requirements of Section 2.l.A.l6.c are not complied with, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0531. Reporling [JSA NCAC 02Q .OS08(f)] Rcpmting requirements in Section 2. I .A. I 6.d shall be sufficient to assure compliance with 15A NCAC 2D .OS3 I. Air Quality Permit No. 03676T48 Page 22 B. Limestone Receiving, Transfer, Storage, and Processing Equipment: Limestone train unloading facility (ID No. ES-6 (RUL)), two limestone rail unloading hoppers (ID Nos. ES-6a (RULa) and ES-6b (RULb)), 60 inches wide limestone unloading belt feeder no. A (ID No. ES-7 (LUBFA)), 60 inches wide limestone unloading belt feeder no. B (ID No. ES-8 (LUBFB)), and associated baghousc (ID No. CD-RULBF), 48 inches wide limestone unloading conveyor (ID No. ES-9 (LCBl)), 48 inches wide limestone stack out conveyor (ID No. ES-11 (LCB2)), 40 inches wide limestone reclaim grate feeder (ID No. ES-12a (LPR)), 30 inches wide limestone reclaim conveyor (ID No. ES-12b (LCB3)), 30 inches wide limestone plant feed conveyor no. 1 (ID No. ES-14 (LCB4)), 30 inches wide limestone plant feed conveyor no. 2 (ID No. ES-16 (LCBS)), 30 inches wide limestone plant feed conveyor no. 3 (ID No. ES-18a (LCB6a)), 36 inches wide emergency limestone feeder conveyor (ID No. ES-18c (LCB6c)), limestone wet ball mill no. 1 (ID No. ES-24 (BMl)), and limestone wet ball mill no. 2 (ID No. ES-25 (BM2)), Emergency limestone bucket elevator (ID No. ES-18b (ELBE)), 30 inches wide limestone silo fill conveyor no. 1 (ID No. ES-20 (S1LCB7)), 30 inches wide limestone silo fill conveyor no. 2 (ID No. ES-21 (S2LCB8)), limestone storage silo no. 1 (II) No. ES22 (LSl)), limestone storage silo no. 2 (ID No. ES23 (LS2)), and associated baghouse (ID No. CD-LPTTBF) The fqllovvin()' table provides a summary of limits and standards for the emission Regulated Pollutant Particulate Matter Visible Emissions sourc_~f2) described above: Limits/Standards Annlicable Rc2:ulation t\ffe£tcd rmissiou s1mrccs· All listed ab!u:c under Sl.'ctioo 2 I ll Ambient air aualitv standards t\ fff'fh'd ''mission source· 1n ~Q FS-6(1Ull ,) 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occm not more than once in any hour nor more than four times in anv 24-hour ncriod. Affected emission snnrces· Ill rs:ns FS-6a(Blll a). ES-6b Particulate Matter From Stacks (Bl!Lb), ES-1(! !ll.lEM, ES-S(L!IIlFil), FS-ISb(ELllE), ES-2Q(Sll Cl.l1), ES-2l(S2LCI.l8) ES'l2(1 Sl), a1Hl ES23(l S2) 0.05 "/dscm (0.022 gr/dscf) Visible Emissions From Stacks Affected emission sonrres· ID ~os ES-6a(B!!I a), ES-6h (Bill ,!J) ES-1(Ll!l.lFA). ES-80 ,!lllFI.l), ES-1 Sb(ELllE), 15A NCAC 2D .0510 15A NCAC 2D .0521 I 15A NCAC 20 .0524, NSPS Subpart 000 40 CFR 60.672(a)(l) 15A NCAC 2D 0524, NSPS Subpart 000 40 CFR 60.672(a)(2) P£~) ll I ES-2Q(SILCI.l1), ES-2l(S2LCUS), ES22(LSI), and ES23(LS2) 7 percent opacity Visible Emissions Affected emission sonrccs· Transfer poiut from ES-12a(l From Fugitive Sources to E S- I 2b(l Cl.l3) (Other Than Crushers) Not Enclosed In A l 0 percent opacity Building 1 15A NCAC 2D .0524, NSPS Subpart 000 40 CFR 60.672(b) II Air Quality Permit No. 03676T48 Page 23 Regulated Pollutant Applicable Rc2ulation Limits/Standards Affcct'cd emission sources· Iransfcr point from F'S-2(1 CHl) tu ES-1 1(1 CB2) inside limestone nnloadiug transfer t'Oll'er, h:ansfcr point from FS- 12h(LCB3) to ES-1 :HLCB4) inside transf,·r to:u:cr i¥1 fransfi"r point from ES- 14(LCB4) to FSVisible Ei11issions l6(I~CB5) inside ~ard transfer tower, trausft'r poiut frum FSFrom Fugitive Sources 16(I(CU5) to ES-18a(l CB6a) iusidc transfer toll:cr ti2, aud (Other Than Crushers) Enclosed In A Building Visible Emissions From Crushers Enclosed In A Building Fugitive Non-Process ISA NCAC 2D .0524, NSPS Subpart 000 transfer point from ES-18dLCB6r) to FS-18h(FJ.RF) inside !jme.stone plant transfer tower No visible emissions from building except from a vent as detlned in 40 CFR 60.67! (see Section 2.! B.3.d for vent requirements) 40 CFR 60.672(c) OR: OR: I 0 nercent onacitv from the individual emission sources Affected emission sonrc~·s· ES-24(BMl) and ES-25(BM2) located inside the rcagcllf preparation lmilding 40 CFR 60.672(b) 15A NCAC 2D .0524, NSPS Subpart 000 No visible emissions from building except from a vent as defined in 40 CFR 60.67 I (see Section 2. I B.3 .ct for vent requirements) 40 CFR 60.672(e) I OR: OR: 15 percent opacity from the individual emission sources 40 CFR 60.672(c) Affected emission sonrfcs· Alllisi!'d Dust Emissions abuy,~ see Section 2.2 A JJndcr Section 2 l ll I SA NCAC 2D .0540 I. ISA NCAC 2D .0510: PARTICULATES FROM SAND, GRAVEL, OR CRUSHED STONE OPERATIONS a. The Permittee shall not cause, allow, or permit any material in a sand, gravel, or crushed stone operation to be b. c. produced, handled, transported or stockpiled without taking measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter, both Piv11 0 and total suspended particulates. Fugitive non-process dust emissions tl·om sand, gravel, or crushed stone operations shall be regulated by Section 2.2 A. I. ( ISA NCAC 2D .0540). The Permittee shall control process-generated emissions from conveyors, screens, and transfer points, such that the applicable opacity standards in Section 2.! B.2 (!5 A NCAC 2D .0521) and 2.1 B.3 (15A NCAC 2D .0524 · 40 CFR 60, Subpart 000) are not exceeded. Ths1ing [!SA NCAC 2D .260 I] d. e. If emissions tests are required, the testing shall be perfonned in accordance with the applicable permit limit. If the results of this test are above the applicable limit, the Pennittee shall be deemed in noncompliance with l5A NCAC 2D .05 I 0. Moniloring/Recordkecping!Heporting [I5A NCAC 2Q .0508(1)] The monitoring/recordkeeping/reporting required by Section 2.1 B.3(f), (h), and (k) for particulate matter is sufficient to ensure compliance with 15A NCAC 2D .051 0. If the monitoring and recordkeeping requirements in Section 2.! B.3(f) and (h) are not complied with, the Permittee shall be deemed to be in noncompliance with ISA NCAC 2D .0510. Air Quality Penn it No. 03676T48 Page 24 2. ISA NCAC 2D .OS21: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from limestone rail unloading station (ID No. ES-6 (ROL)) sha!l not be more than 20 percent. opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. b. c. d. e. IcsJing [15A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with 15!\ NCAC 2D .2601 and General Condition JJ. Monitoring [ !5A NCAC 2Q .0508(!)] To assure compliance, once a month the Permittee shall observe the emissions from the limestone rail unloading station (ID No. ES-6 (RUL)) for any visible emissions above normaL The Permittee shall establish ''normal" for this source in the first 30 days following the start up of this source. lf visible emissions f\·om this source arc observed to be above normal, the Permittee shall either: (a) immediately shutdown the source and repair the malfunction, (b) be deemed to be in noncompliance with !5A NCAC 2D .0521 or (c) demonstrate that the percent opacity from the emission points of the emission sources in accordance with l5A NCAC 2[) .0501(c)(8) fill· 30 minutes is below the limit given in Section 2.1 B.2.a above. If the demonstration in (c) above cannot be made, the Permittee shall be deemed to be in noncompliance with !SA NCAC 2D .0521. Recordl<eeping [!5A NCAC 2Q .0508(1)] The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: !. The date and time of each recorded action; ii. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 20 .0521 if these records are not maintained. Reporting (15A NCAC 2Q .0508(1)] The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and .June. Ail instances of deviations from the requirements of this permit must be clearly identified. 3. !SA NCAC 2D .OS24: NSPS 40 CFR PART 60 SUBPART 000 a. On and after the date on which the performance test is completed, the Permittee shall not allow to be discharged into the atmosphere from any transfer point on belt conveyors or from any other affected facility any stack emissions that: i. Contain particulate matter in excess of 0.05 g/dscm (0.022 gr/dscf); and ii. Exhibit greater than 7 percent opacity. iii. Emission sources with stack emissions affected by these requirements include: (A) Railcar unloading enclosure dust collection system with fabric filter (JD No. CD-RULBF) installed on: two limestone rail unloading hoppers (ID Nos. ES-6a (RULa) and ES-6b (RULb)), 60 inches wide limestone unloading belt feeder no. A (ID No. ES-7 (LUBFA)), 60 inches wide limestone unloading belt feeder no. !3 (I D No. ES-8 (LUBFB)); (B) Limestone plant dust collection system with fabric filter (JD No. CD-LPTTBF) installed on: emergency limestone bucket elevator (ID No. ES-!8b (ELBE)), 30 inches wide limestone silo fill conveyor no. I (!D No. ES-20 (S1LCB7)), 30 inches wide limestone silo fill conveyor no. 2 (ID No. ES-21 (S2LCB8)), limestone storage silo no. I (ID No. ES22 (LSI)), limestone storage silo no. 2 (ID No. ES23 (LS2)); and (C) Any vent as defined in 40 CFR 60.671 of any building enclosing any affected emission source. On and after the date on which the performance test is completed, the Permittee shall not allow to be discharged into the atmosphere from any transfer point on belt conveyors or from any other atiected facility, fugitive emissions that exhibit greater than 10 percent opacity. Where any transfer points on belt conveyors or any other affected facility b. Air Quality Permit No. 03676T48 Page 25 c. d. e. f. g. are enclosed inside a building, the Permittee may choose to comply with the emission standard requirements for building enclosures as defined below under Section 2.1 B.3.d below instead. On and after the date on which the performance test is completed, the Permittee shall not allow to be discharged into the atmosphere from any crusher, at which a capture system is not used, fugitive emissions that exhibit greater than 15 percent opacity. Affected sources include the two limestone wet ball mills (ID Nos. ES-24(13M I) and ES· 25(BM2)) located inside the reagent preparation building. Since the affected sources are enclosed inside a building, the Pennittee may choose to comply with the emission standard requirements for building enclosures as defined below under Section 2.1 B.3 .d below instead. In lieu of meeting the requirements of Section 2.1 B.3 (b) and (c) for NSPS-affccted emissions sources enclosed inside a building, the Pennittee may choose to comply with the follmving requirements: (A) No visible fugitive emissions are allowed from any building enclosing any transfer point on a conveyor belt or any other affected facility except emissions from a vent as defined in §60.671, and (B) Any vent as deHned in 40 CFR 60.671 on any building enclosing any transfer point on a conveyor belt or any other affected facility shall not discharge emissions of patiiculate matter in excess of 0.05 g/dscm (0.022 gr/dscf) or visible emissions in excess of7 percent opacity. (C) Affected buildings include the limestone unloading transfer tower which houses the transfer point between ES-9 (LCBl) and ES-ll (LCB2), transfer tower #I which houses the transfer point between ES-l2b (LCB3) andES· 14 (LCJ34), the yard transfer tower which houses the transfer point between ES-14 (LCJ34) and ES-16 (LCB5), transfer tower #2 which houses the transfer point between ES-16 (LCB5) and ES-18a (LCI36a), the limestone plant transfer tower which houses the transfer point between ES-18c (LCB6c) and ES-18b (ELBE), and the reagent preparation building which houses ES-24 (BM1) and ES-25 (BM2). Testing [ 15A NCAC 2Q .260 I] In addition to initial performance testing, if emissions testing may be subsequently required to demonstrate compliance with an applicable pennit condition. The testing shall be performed in accordance with 15A NCAC 2D .260 I and General Condition JJ. Monjloring [15A NCAC 2Q .0508(1)] Particulate matter emissions from sources ID Nos. ES-6a (RULa), ES-6b (RULb), ES-7 (UJBFA), and ES-8 (LUBFB) shall be controlled by fabric t1lter ID No. CD-RULBF, and particulate matter emissions fi·om sources lD Nos. ES-18b (ELBE), ES-20 (SILCB7), ES-21 (S2LCB8), ES22 (LSI), and ES23 (LS2) shall be controlled by fabric filter ID No. CD-Ll>'fTBF. To assure compliance, the Permittee shall perform inspections and maintenance on the fabric filters as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer; s inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: 1. A monthly visual inspection of the system ductwork and baghouse for leaks; and 11. An annual internal inspection of the baghouse, fabric filters, and ducting for structural integrity for each 12month period following the initial inspection. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524 if the ductwork, baghouse, and h1bric filters arc not inspected and maintained. To assure compliance with the opacity standards, once a month the Permittee shall observe the individual NSPSaffected emission sources (ID Nos. ES-6a (RULa), ES-6b (RULb), ES-7 (LUBFA), ES-8 (LUBFB), ES-9 (LCBI), ES-11 (LCB2), ES-12a (LPR), ES-12b (LCB3), ES-14 (LCB4), ES-16 (LCBS), ES-18a (LCB6a), ES18b (ELBE), 18c(LCB6c), ES-20 (SlLCB7), ES-21 (S2LCB8), ES22 (LSI), ES23 (LS2), ES-24 (BMI), and ES-25 (BM2)) subject to an opacity standard, or the buildings/enclosures housing these sources, for any visible emissions above normaL The Permittee shall establish "normal" for these sources in the first 30 days following the stmi up of these sources. If visible emissions from these sources are observed to be above normal, the Permittee shall either: (a) immediately shutdown the source, repair the malfunction, and conduct a follow-up VE observation demonstrating normal emissions, (b) be deemed to be in noncompliance with 15A NCAC 2D .0524 or (c) demonstrate that the percent opacity from the emission points of the emission sources in accordance V..1ith 40 CFR 60.675 and l5A NCAC 2D .0501(c)(8) is below the limit given in Section 2.1 B.3 (a)(ii), (b), and (c) above. If the compliance demonstration in (a) or (c) above cannot be made, the Permittee shall be deemed to be in noncompliance with !SA NCAC 2D .0524. Air Quality Pennit No. 03676T48 Page 26 h. i. J. k. Recordkeeping [l5A NCAC 2Q .0508(!)] The results of all inspection and maintenance activities shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. 'I'he logbook shall record the following: L The date and time of each recorded action; 11. The results of each inspection; 111. The results of any maintenance perfonned on the fabric filters, duct work, or baghouse; and JV. Any variance from manufacturer's recommendations, if any, and conections made. The results of the visible emission monitoring shall be maintained in a logbook (written or e!ectTonic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: J. The date and time of each recorded action; ii. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any conective actions taken to reduce visible emissions; and iii. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 20.0524 if these records are not mc1intaincd. llcporting [l5A NCAC 2Q .0508(f)] The Pennittee shall submit a summary report of the monitoring and recordkeeping activities by January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between .January and June. All instances of deviations from the requirements of this permit must be clearly identified. C. One 1,000 l-IP, No.2 fuel oil fired emergency use water pump (II) No. ES-26 (EQWP)) The followin) table nrovidcs a summarv of limits and standards for the: emission soured s) dcscrihcd ahovc: -· Regulated Pollutant Limits/Standards Applicable Regulation Sulfur Dioxide 2.3 pounds per million Btu heat input !SA NCAC 20.0516 Visible Emissions 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. 15A NCAC 20 .0521 HAP's Recordkeeping Requirements 15A NCAC 20.111140 CFR 63 SuJmart ZZZZ ii L ISA NCAC 2D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [l5A NCAC 20 .0516] No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions t!·om the firing of No. 2 fuel oil in this source. b. 2, !SA NCAC 2D ,0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source shall not be more than 20 percent opacity (except during startup, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. [!SA NCAC 2D .052l(d)] b. Testing [l5A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with JSA NCAC 20 .2601 and General Condition JJ. If the results of this test are above the limit given in Section 2.1 C.2.a. above, the Permittee shall be deemed in noncompliance with l5A NCAC 2D .0521. Air Quality Permit No. 03676T48 Page 27 c. d. e. 3. a. Monitoring [!SA NCAC 2Q .OS08(f)] To assure compliance, the Permittee shall perform a Method 9 test for 1 hour using a pre-approved protocol to be submitted in accordance with 15A NCAC 2D .260 I and General Condition JJ before the source operates more than 1100 hours using No.2 fuel oiL This monitoring procedure shall be repeated before each subsequent 1100 hours or operation using No. 2 fuel oil from the last test. lf the results of this test are above the limit given in Section 2.1 C.2.a. above, the Permittee shall be deemed in noncompliance with [ 5A NCAC 2D .0521. Record keeping [l SA NCAC 2Q .OS08(t)] The Permittee shall keep records of the hours and associated dates, when these sources are in operation using No.2 fuel oil, and the dates of performance of Method 9 tests. The Permittee shall be deemed in noncompliance with l SA NCAC 2D .0521 if these records are not maintained. R<•porting [I SA NCAC 2Q .OS08(f)] The Permittee shall submit the results of the Method 9 test as a part of the quarterly report described in Section 2. 1 A.7. c. above. All instances of deviations from the requirements of this permit must be c!carly identified. !SA NCAC 2D .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY (MACT- 40 CFR PART 63 SUBPART ZZZZ) Becordkeepjng [I SA NCAC 2Q .OS08(f)] The Permittee shall comply with the recordkeeping requirements of §63.10(b)(3) and keep a record of the applicability determination (which was included as part of the initial notification requirements of §63.6645(d) previously submitted) on site at the source for a period of S years after the determination. These sources are exempt from the General Provisions (40 CFR Part 60. Subpart A) and from any other provisions of Subpart ZZZZ. D. One limestone storage pile (ID No. Fl) .I cs a sum mar 0 OWJn!.! ta bl c )rovtc Tl lC "II '0 ITlll1ltS anc stancI arLIs for t he cmtsston source ( sl .fI.::sen t; ;!_nove~ . -- Rc2ulatcd Pollutant Limits/Standa1·ds Applicable Re2:ulatior Fugitive Non-Process Dust Emissions See Section 2.2 A. l. l SA NCAC 2D .0540 ·- E. Two ash storage silos (ID Nos. ES-Sl and ES-S2), two (dry) f1yash truck loading equipment (ID Nos. ES-FTLDl and ES-FTLD2), two (wet) f1yash truck loading equipment (ID Nos. ES-FTLWl and ES-FTLW2), and associated baghouses (II) Nos. CD-Sl and CDS2) The fol!owin~ tah!e ])rovidcs a summarv of!irnits and standards for the emission sourcds) dcscrihcd ahove: Re2ulated Pollutant Limits/Standards E ~ 4. l 0 Particulate Matter Visible Emissions X (P)0.67 ·~~ Applicable Reguhltion for PS 30 tons/hr, or E ~ SS.O x (P)O.l I- 40 l(>r P > 30 tons/hr Where: E ~allowable particulate emission rate in pounds per hour P = orocess wei!!ht rate in tons ner hour 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in anv 24-hour neriod. ISA NCAC 2D .OSI5 I SA NCAC 2D .0521 Air Quality Permit No. 03676T48 Page 28 1. a. !SA NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES Emissions of particulate matter from these sources shall not exceed an allowable emission rate as calculated by the following equation: [15A NCAC 2D .0515(a)] E ~ 4.10 x P "·67 E ~ 55.0 x P Where: 0 11 ' - for P ,; 30 tons/hr, or 40 for P >30 tons/hr E =allowable emission rate in pounds per hour P = process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. b. c. d. Testing [15A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with Genera! Condition JJ. If the results of this test are above the limit given in Section 2.1 E. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. Monjtoring!Recordkeeping [15A NCAC 2Q .0508(!)] Particulate matter emissions from the two ash storage silos (ID Nos. ES-S 1 and ES-S2) and tv·m dry llyash truck loading equipment (ID Nos. ES-fTLD I and ES-FTLD2) shall be controlled by the bagfilters (!D Nos. CD-S I and CD-S2). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. Tn addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. A monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. An annual (for each 12 month period following the initial inspection) internal inspection of the bagfilters' structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if the ductwork and bag filters are not inspected and maintained. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook sha!l record the following: i. The date and time of each recorded action; ii. The results of each inspection; iii. The results of any maintenance performed on the bagfilters; and JV. Any variance from manufacturer's recommendations, if any, and coiTections made. The Pennittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. f. Reporling [15A NCAC 2Q .0508(!)] The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations f'rom the requirements of this permit must be clearly identified. 2. ISA NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources shall not be more than 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. e. Air Quality Permit No. 03676T48 Page 29 b. c. d. e. Testing [!SA NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with !SA NCAC 2D .260 I and General Condition JJ. If the results of this test are above the limit given in Section 2.1 E. 2. a. above, the Permittee shall be deemed in noncompliance with !SA NCAC 2D .0521. Monitoring [15A NCAC 2Q .0508(!)] To assure compliance, once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The Permittee shall establish "normal" for these sources in 1he first 30 days following the start up of these sources. If visible emissions from these sources are observed to be above normal, the Permittee shall either: (a) immediately shutdown the source and repair the malfunction, (b) be deemed to be in noncompliance with l5A NCAC 20 .0521 or (c) demonstrate that the percent opacity from the emission points of the emission sources in accordance with l5A NCAC 2D .2601 for 30 minutes is below the limit given in Section 2_] E.2.a. above. If the demonstration in (c) above cannot be made, the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0521. R<•cordkeeping [15A NCAC 2Q .0508(!)] The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request The logbook shall record the following: 1. The date and time of each recorded action; 11. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. The results of any corrective actions perfonned. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(!)] The Permittee shall submit a summary report of the observations postmarked on or before January 30 or each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. F. Four NSPS coal conveyors (ID Nos. ES-CCONV2, ES-CCONV6, ES-CCONV7 and ESCCONV8) ( l cj cscn Jc - above: TllC D0 11 owmg ta bl e nrov1 es a summary o umts anc stan dar ds "orJ1c cmtssJon sources Re2ulated Pollutant E ~ 4.l 0 Particulate Matter Visible Emissions Applicable Rt·gulation Limits/Standards X p 0 67 ' - for P s; 30 tons/hr, or s~55.oxr ·"-4o for P >30 tons/br 0 Where: E =allowable emission rate in pounds per hour P = nrocess weif!ht rate in tons ner hour 20 percent opacity (Ex cent durin~ periods of startup, shutdown and malfunction) !SA NCAC 2D .0515 l5A NCAC 2D .0524 (40 CFR Part 60 Subpart Y) l. !SA NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter tfom these sources shall not exceed an allowable emission rate as calculated by the following equation: [l5A NCAC 2D .0515(a)] for P 0:: 30 tons/l1r, or E ~ 55.0 X p 0 11 ' 40 for P >30 tons/hr ~ Air Quality Permit No. 03676T48 Page 30 Where: allowable emission rate in pounds per hour P = process weight in tons per hour Eo=::. L.iquid and gaseous fuels and combustion air are not considered as part of the process weight. b. T<'sting [ l5A NCAC 2D .260 I] If emissions testing is required, the testing shal! be performed in accordance with General Condition JJ. lf the results of this test are above the limit given in Section 2.1 F.l.a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. c. Moniloring/Recordkeeping!Beportjng [15A NCAC 2Q .0508(t)] No monitoring/recordkeeping/reporting is required for patiiculate emissions from lhese sources to assure compliance with this regulation. 2. !SA NCAC 2D .0524: NEW SOURCE PERFORMANCE STANDARDS (40 CFR PART 60 SUBPART Y) a. The Permittee shall comply with all applicable provisions, including the notification, testing, reporting, recordkeeping, and monitoring requirements in accordance with 15A NCAC 2D .0524, 11 New Source Performance Standards (NSPS) as promulgated in 40 CFR Part 60, Subpm1 Y, including Subpart A "General Provisions."[ ISA NCAC 2D .0524] On or alter the date on which the performance test required to be conducted under 40 CFR 60.8 is completed, visible emissions shall not be 20 percent opacity or greater except during periods of startup, shutdown and malfunction. b. c. d. e. f. Tesfing [15A NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit'given in Section 2.1 F.2.b. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524. Monitoring [IS A NCAC 2Q .0508(1)] To assure compliance, once a month the Pennittee shall observe the emission points of these sources for any visible emissions above normaL The Permittee shall establish "normal" for the sources in the first 30 days following completion of the initial perfonnance test. If visible emissions from this source are observed to be above normal, the Permittee shall either: (a) immediately shutdown the source and repair the maifunction, (b) be deemed to be in noncompliance with 15A NCAC 2D .0524 or (c) demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .050 I (c)(8) for 30 minutes is below the limit given in Section 2.1 F.2.b. above. If the demonstration in (c) above cannot be made, the Permillee shall be deemed to be in noncompliance with 15A NCAC 2D .0524. Record keeping [15A NCAC 2Q .0508(1)] The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. The date and time of each recorded action; ii. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and HI. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524 if these records are not maintained. Beporling [15A NCAC 2Q .0508(1)] The Permittee shall submit a summary repmi of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Air Quality Permit No. 03676T48 Page 31 G. Three flyash transfer filter separators (ID Nos. ES-FSI, ES-FS3 and ES-FS4), and associated hagfilters (ID Nos. CD-FSl, CD-I<S3 and CD-l'S4) ·o II owmg Ia bl c nrov1 es a .summarv o nmts anc stamj arcs Tl1C D s CSCJ'I 1('( ;J 10VC: j " or t lC emJsswn SQl!rcc~Ill Re2ulated Pollutant Limits/Standards E ~ 4.10 X p - 0 67 " E~ss.OxP Particulate Matter 011 Applicable Re2ulatlon for P .s; 30 tons/br, or -40 for P >30 tons/hr ISA NCAC 2D .0515 Where: E =allowable emission rate in pounds per hour P ~ orocess weight rate in tons per hour Visible Emissions 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. ISA NCAC 2D .OS21 L l5A NCAC 2D .0515: PARTICULATES FROM MISCELLANEOUS INDlJSTRlAL PROCESSES a. Emissions of particulate matter from these sources shall not exceed an allowable emission rate as calculated by the following equation: [J SA NCAC 2D .OS J S(a)] E = 4.10 X E ~ 55.0 Where: p 0 67 ' X l' o.ll - -l' for P :s;_ 30 tons/hr, or 40 for P >30 tons/hr E =allowable emission rate in pounds per hour P =process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as pmi of the process weight b. c. d. Testing [!SA NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 G.l.a. above, the Permittee shall be deemed in noncompliance with JSA NCAC 2D .OS15. Monjtoring/Recordkeeping [J SA NCAC 2Q .OS08(f)] Particulate matter emissions from the three flyash transfer filter separators (ID Nos. ES-FSl, ES-FS3 and ES-FS4) shall be controlled by the bagfilters (ID Nos. CD-FSI, CD-FS3 and CD-FS4). To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manuntcturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: 1. A monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. An annual (for each 12 month period following the initial inspection) internal inspection of the bagfillcrs' structural integrity. The Permittee shall be deemed in noncompliance with l5A NCAC 20 .0515 if the ductwork and bagfillers arc not inspected and maintained. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: L The date and time of each recorded action; 11. The results of each inspection; iii. The results of any maintenance performed on the bagfilters; and iv. Any variance from manufacturer's recommendations, if any, and conections made. The Permittee shall be deemed in noncompliance with !SA NCAC 2D .OS IS if these records are not maintained. Air Quality Permit No. 03676T48 Page 32 f. Reporting [!SA NCAC 2Q .OS08(f)] The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or bcf(Jrc January 30 of each calendar year for the preceding six-month period between July and December and July 30 or each calendar year for the preceding six-month period between January and June. All instances of deviations h"om the requirements of this permit must be clearly identified. 2. JSA NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources shall not be more than 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. e. b. c. d. e. Testing [!SA NCAC 2D .2601] If emissions' testing is required, the testing shall be performed in accordance with 15A NCAC 2D .2601 and General Condition JJ. If the results of this test are above the limit given in Section 2.1 G.2.a. above, the Permittee shall be deemed in noncompliance with ISA NCAC 2D .OS2 1. Monitoring [!SA NCAC 2Q .0508(1)] To assure compliance, once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The Permittee shall establish "normal" for these sources in the first 30 days following the start up of these sources. lf visible emissions fTom these sources are observed to be above norma!, the Permittee shall either: (a) immediately shutdown the source and repair the malfunction, (b) be deemed to be in noncompliance with ISA NCAC 2D .OS21 or (c) demonstrate that the percent opacity ti·om the emission points of the emission sources in accordance with 15A NCAC 2D .2601 for 30 minutes is below the limit given in Section 2.1 G.2.a. above. If the demonstration in (c) above cannot be made, the Pennittee shall be deemed to be in noncompliance with ISA NCAC 2D .0521. Becon!keeping [ ISA NCAC 2Q .OSOS(f)] The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. The date and time of each recorded action; ii. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any conective actions taken to reduce visible emissions; and iii. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with l5A NCAC 2D .0521 if these records are not maintained. Reporting [!SA NCAC 2Q .0508(1)] The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year fOr the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Air Quality Permit No. 03676T48 Page 33 H. One No. 2 fuel oil-fired emergency/blackout protection diesel generator (ID No. ES-35 (EmGen)) and one No. 2 fuel oil-fired diesel emergency air compressor (ID No. ES-36 (AC)) c ( \Vll1£ 1 d S·n1 1 ·d · fo r tl lt' (a bl e ))fOVI( CS a.c;u n1nn< n r ofTlllll·t,sill i I La! ' emlSSl.Q11 s J c s ( cs rJ cc a ove: ·---··~ Re2ulated Pollutant Limits/Standards Applic:Jblr Regulation Sulfur Dioxide 2.3 pounds per million Btu heat input ISA NCAC 2D .0516 Visible Emissions 20 percent opacity (except during startups, shuldowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. !SA NCAC 2D .0521 HAP's Notification Requirements !SA NCAC 2D .111! 40 CPR 63 Subpart ZZZZ 1. !SA NCAC 2D .OS16: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOlJRCES a. Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu heat input Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. [!SA NCAC 2D .0516] No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the firing of No.2 fuel oil in these sources. b. 2. !SA NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source shall not be more than 20 percent opacity (except during startup, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. [!SA NCAC 2D .0521 (d)] b. c. d. e. Ics1ing [!SA NCAC 2D .2601] lf emissions' testing is required, the testing shall be perfonned in accordance with t5A NCAC 20 .260 J and General Condition JJ. If the results of this test are above the litTlit given in Section 2.1 H.2.a above, the Permittee shall be deemed in noncompliance with !SA NCAC 2D .OS2l. Moujtoring [15A NCAC 2Q .OS08(f)] To assure compliance, the Permittee shall perform a Method 9 test for 1 hour using a preapprovcd protocol to be submitted in accordance with l5A NCAC 2D .260 I and General Condition JJ before the sources operate more than II 00 hours using No. 2 fuel oil. This monitoring protocol shall be repeated before each subsequent II 00 hours of operation using No.2 fuel oil from the last test for each source. If the results of any Method 9 test is above the limit in Section 2.1 H.2.a above, the Permittee shall be deemed to be in noncompliance with ISA NCAC 2D .0521. Recordl<eeping [15A NCAC 2Q .OS08(f)] The Permittee sha!l keep records of the hours and associated dates, when these sources are in operation using No.2 fuel oil, and the dates of performance of Method 9 tests. The Permittee shall be deemed in noncompliance with !SA NCAC 2D .0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(1)] The Permittee shall submit the results of the Method 9 test as a part of the quarterly report described in Section 2.1 A.?.c above. All instances of deviations from the requirements of this permit must be clearly identified. Air Quality Permit No. 03676T48 Page 34 3. a. !SA NCAC 2D .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY (MACT- 40 CFR PART 63 SUBPART ZZZZ) Notification and Rccordl<eeping [15A NCAC 2Q .0508(1)] The Permittee shall meet the initial notification requirements of §63.6645(d). This notification must be submitted not later than 120 days after the source becomes subject to Subpart ZZZZ and shall include an applicability determination statement that the source has no additional requirements under this subpart and explain the basis or the exclusion. The Permittee shall comply with the recordkeeping requirements of §63.1 O(b )(3) and keep a record of the applicabi1ity detern1ination on site at the source for a period of 5 years after the determination. These sources are exempt from the General Provisions (40 CFR Part 60, Subpart A) and from any other provisions of Subpart zzzz. I. Two flyash t1·ansfer filter separators (ID Nos. ES-FS3B and ES-FS4B) and associated bagfilters (In Nos. CD-FS3B and CD-FS4B) One flyash transfer silo (ID No. ES-TSU3&4) and associated bagfiltcr (ID No. TSVF) The following tabk Jrovidcs a :ummarv or limits and standards f()r the emission sourcc(sl d. ,.;,, Re2ulated Pollutant Limits/Standards E ~ 4.10 Particulate Matter Visible Emissions a hove: Applicable Rc2ulation -~ X p 0 67 ' E ~ 55.0 X p D. II - for P <; 30 tons/hr. or 40 for P >30 tons/l1r Where: E =allowable emission rate in pounds per hour P = process weight rate in tons per hour 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six~minute period except that six-minute periods averaging not more than 87 percent 15A NCAC 2D .0515 15A NCAC 2D .0521 opacity may occur not more than once in any hour nor more than four times in any 24-hour period. 1. a. - ~ !SA NCAC 2D .OSIS: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES Emissions of particulate matter from these sources shall not exceed an allowable emission rate as calculated by the following equation: [ 15A NCAC 2D .0515(a)] E=4.10xP E~ Where: 0 67 ' ss.o X p O.ll - for P <; 30 tons/hr, or 40 for P >30 tons/hr E =allowable emission rate in pounds per hour P = process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 2D .2601] b. If emissions' testing is required, the testing shall be perfonned in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 l.l.a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. Air Quality Permit No. 03676T48 Page 35 c. d. Monitoring/Recordkeeping [15A NCAC 2Q .0508(1)] Particulate matter emissions from the two flyash transfer filter separators (ID Nos. ES-FS3B and ES-FS4B) shall be controlled by the bagfilters (JD Nos. CD-FS3B and CD-FS4B), and particulate mailer emissions from the nyash transfer silo (JD No. ES-TSU3&4) sha11 be controlled by the bagfilter (JD No. CD-TSVF). To assure compliance, the Permittee shall perfonn inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: 1. A monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. An annual (for each 12 month period following the initial inspection) internal inspection of the bagfilters' structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 20 .0515 if the ductwork and bagfiltcrs arc not inspected and maintained. The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on~site and made available to an authorized representative upon request. The logbook shall record the following: L The date and time of each recorded action; ii. The results of each inspection; iii. The results of any maintenance performed on the bagfilters; and iv. Any variance from manufacturer's recommendations, if any, and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. f. Reporting [15A NCAC 2Q .OS08(f)] The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations fl·om the requirements of this permit must be clearly identified. 2. !SA NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources shall not be more than 20 percent opacity (except during startups, shutdowns, and malfunctions) when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hom and not 1nore than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. e. b. c. Testing [I SA NCAC 2D .260 I] lf emissions' testing is required, the testing shaiJ be performed in accordance with I SA NCAC 2D .260 I and General Condition JJ. ffthe results of this test are above the limit given in Section 2.1 I.La. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitoring [I SA NCAC 2Q .0508(1)] To assure compliance, once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The Permittee shall establish "nmmal" for these sources in the first 30 days f(.)Jlowing the start up of these sources. If visible emissions from these sources are observed to be above normal, the Permittee shall either: (a) immediately shutdown the source and repair the malfunction, (b) be deemed to be in noncompliance with JSA NCAC 2D .0521 or (c) demonstrate that the percent opacity from the emission points of the emission sources in accordance with I SA NCAC 2D .2601 for 30 minutes is below the limit given in Section 2.1 l.2.a. above. If the demonstration in (c) above cannot be made, the Permittee sha11 be deemed to be in noncompliance with ISA NCAC 2D .0521. Air Quality Permit No. 03676T48 Page 36 Remrdlseeping [15A NCAC 2Q .0508(1)] The results of the monitoring shall be maintained in a logbook (written or electronic format) on~site and made available to an authorized representative upon request. The logbook shall record the following: 1. The date and time of each recorded action; 11. The results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and 111. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with l5A NCAC 2D .0521 if these records are not maintained. d. Reporting [I SA NCAC 2Q .0508(1)] The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations h·om the requirements of this permit must be clearly identified. e. J. One 100 kW No.2 Fuel Oil-Fired Emergency Generator Located at Landfill (ID No. ES-37 (EmGenLF)) r I h D0 II mym!.!.. t<! bl C_J21'0Y.L'd. . ~C$"..~t.Sldill1lE!!'(.P __ 1rn.11~..i~n~L?.ti!!l~tJJ~~l-~_fQr__tJ-1. 9~9l!l.i.E L9).L:'imlL££l~)~.£i£.?_{2_ r.ib£.~!j1Qg_ ~~~-: T£. Regulated Pollutant Lim its/Standards visible emissions 20 percent opacity (except during startup, shutdowns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period l5A NCAC 2D .052 I nitrogen oxides VOCs carbon monoxide particulates as defined in specific conditions I SA NCAC 2D .0524 NSPS (40 CFR Part 60 Subpart 1111) HAPs as defined in specific conditions ISA NCAC 2D .1 I I I MACT ( 40 CFR 63 Subpart ZZZZ) I! ! I ·~·~i] Applicable Rc2ulation I ~I II!I II III I. ISA NCAC 2D .OS21: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source shall not be more than 20 percent opacity (except during startup, shutdmvns, and malfunctions) when averaged over a six-minute period except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. r J SA NCAC 2D .052l(c)] b. L:s.t.iug [15A NCAC 20 .2601] If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .2601 and General Condition JJ. If the results of this test are above the limit given in Section 2.! J.!. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. c. MonjtoringiR<'CQrdlwepingiReporting [15A NCAC 2Q .0508(1)] No monitoring/recordkeeping/reporting is required for visible emissions from the firing of No. 2 fuel oil in this source. 2. !SA NCAC 2D .0524: NEW SOURCE PERFORMANCE STANDARDS (40 CFR PART 60 SUBPART 1111) Air Quality Permit No. 03676T48 Page 37 a. The Permittee shall comply with all applicable provisions, including the notification, testing, reporting, recordkeeping, and monitoring requirements in accordance with lSA NCAC 2D .0524, "New Source Performance Standards (NSPS) as promulgated in 40 CFR Part 60, Subpart III!, including Subpmi A "General Provisions."ll5A NCAC 2D .0524] b. The following emission limits shall not be exceeded: [§60.4205(b) and §60.4202(a)(2)] AFFECTED SOURCE POLLUTANT EMISSION LIMIT ("/hp-hr) emergency generator (ID No. ES-37 (EmGenLF)) I c. d. e. f. g. h. i. j. k. L . ·- nitrogen oxides+ VOCs 4.0 I carbon monoxide 5.0 II PM 0.30 _, __ I .!I Illiing [15A NCAC 2D .050l(c)(3)] If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 2D .02601 and General Condition JJ. If the results of this test are above the limits given in Section 2.1 J2.b. above, the Permittee shall be deemed in noncompliance with I 5A NCAC 2D .0524. Monjtorjng/Rccordkeeping [15A NCAC 2Q .0508(!)] For operation after October 1, 2007, the engine must use diesel fuel with a sulfur content of less than 500 ppm. For operation after October I, 2010, the engine must use diesel fuel with sulfur content of less than 15 ppm [§60.4207, and 40CFR80.510(a) and (b)] The engine must be equipped with a non-resettable hour meter prior to startup, for an engine that is to be classified as emergency use. [§60.4209(a)] If the emergency generator (ID No. ES-37 (EmGenLF)) is equipped with diesel particulate filter to comply with the emission standards in Section 2.1 J.2.b. above, the Permittee shall install backpressure monitor on diesel pmticulate filter that notifies the Permittee when the high backpressure limit of the engine is approached. If diesel particulate filter is not equipped with backpressure monitor or the Permittee is not monitoring the backprcssurc of diesel pmiiculate tilter, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524. [§60.4209(b)] The owner/operator must operate and maintain the engine in accordance with the manufacturer's written instructions. The owner or operator may on!y change those engine setting~ that are permitted by the manufacturer. [§60.42ll(a)] The owner or operator of an engine for 2007 or later must comply by assuring that the engine purchased is certified to meet the applicable emissions standards and must install and configure the engine according to the manufacturers specifications. [ §60.4211 (c)] An emergency engine may be operated tOr maintenance and readiness checks for up to l 00 hours per year. Operation during an actual emergency is not subject to a limit on hours. [§60.421l(e)] No initial notification is required for an emergency use engine. However, the owner or operator must keep records of all the operation of the engine in emergency and non-emergency service that are recorded through the nonresettable hour meter, unless the engine is shown to meet the standards applicable to non-emergency use engines. [§60.4214(b)J If the emergency stationary Cl ICE of emergency generator ((ID No. ES-37 (EmGenLF)) is equipped with diesel particulate filter, the Pem1ittee shall keep records of any corrective action taken after the backpressure monitor has notified the Permittee that the high backpressure limit of the engine is approached. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0524, if these records are not maintained. [§60.4214(c)] If any of the monitoring/recordkeeping requirements in Section 2.1 J.2.d. through k. above are not met, the Permittee shall be deemed in noncompliance with !SA NCAC 2D .0524. 3. !SA NCAC 20 .1111 MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY 140 CFR 63 SUBPART ZZZZI a. The Permittee shall comply with all applicable provJsiOns, including the requirements for emission standards, notification, testing, reporting, record keeping, and monitoring, contained in Environmental Management Air Quality Permit No. 03676T48 Page 38 Commission Standard 15A NCAC 2D .1111 "Maximum Achievable Control Technologi' as promulgated in 40 CFR Part 63 Subpart ZZZZ "National Emission Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines (RICE)" including Subpart A "Genera! Provisions." [I SA NCAC 2D .1111] b. The Permittee shall meet the requirements of 40 CFR 63 Subpart ZZZZ for emergency use stationary RICE of generator (ID No. ES-37(EmGenLF)) by meeting all applicable requirements of 40 CFR 60 Subpart llf! for compression ignition engine. No further requirements sha!l apply to emergency use stationary RICt::: of generator ((ID No. ES-37 (EmGenLF)) under 40 CFR 63 Subpart ZZZZ [§63.6590(c)]. Air Quality Pennit No. 03676T48 Page 39 2.2- Multiple Emission Source(s) Specific Limitations and Conditions A. Limestone Receiving, Transfer, Storage, and Processing Equipment: Limestone train unloading facility (ID No. ES-6 (RUL)), two limestone rail unloading hoppers (ID Nos. ES-6a (RULa) and ES-6b (RULb)), 60 inches wide limestone unloading belt feeder no. A (ID No. ES-7 (LUBFA)), 60 inches wide limestone unloading belt feeder no. B (ID No. ES-8 (LUBFB)), and associated baghouse (ID No. CD-RULBF), 48 inches wide limestone unloading conveyor (ID No. ES-9 (LCBl)), 48 inches wide limestone stack out conveyor (ID No. ES-11 (LCB2)), 40 inches wide limestone reclaim grate feeder (ID No. ES-12a (LPR)), 30 inches wide limestone reclaim conveyor (ID No. ES-12b (LCB3)), 30 inches wide limestone plant feed conveyor no. 1 (ID No. ES-14 (LCB4)), 30 inches wide limestone plant feed conveyor no. 2 (ID No. ES-16 (LCBS)), 30 inches wide limestone plant feed conveyor no. 3 (ID No. ES-18a (LCB6a)), 36 inches wide emergency limestone feeder conveyor (ID No. ES-18c (LCB6c)), limestone wet ball mill no. 1 (ID No. ES24 (BMl)), and limestone wet ball mill no. 2 (ID No. ES-25 (BM2)), Emergency limestone bucket elevator (ID No. ES-18b (ELBE)), 30 inches wide limestone silo fill conveyor no. 1 (ID No. ES-20 (S1LCB7)), 30 inches wide limestone silo fill conveyor no. 2 (ID No. ES-21 (S2LCB8)), limestone storage silo no. 1 (ID No. ES22 (LSI)), limestone storage silo no. 2 (ID No. ES23 (LS2)), and associated baghouse (ID No. CD-Ll'TTBF) One limestone storage pile (ID No. Fl) The fol!owin 'tahlc wovidcs a summarv of limits and standards for the emission soured s) describe ahov~: ~~ _, .... ..,_.... ._ Regulated l'ollutant Limits/Standards Applicable Regulation Fugitive NonProcess Dust Emissions Fugitive non-process dust emissions shall not cause or contribute to substantive complaints 15A NC;\C 20 .0540 I. !SA NCAC 2D .0540: PARTICULATES FROM FUGITIVE NON-PROCESS DUST EMISSION SOURCES a. For the purpose of this Rule the following definitions shall apply: i. "Fugitive non-process dust emission" means particulate matter that is not collected by a capture system and is generated from areas such as pit areas, process areas, haul roads, stockpiles, and plant roads. ii. "Substantive complaints" means complaints that are verified with physical evidence acceptable to the DAQ. The Pennittee shall not cause or allow fugitive non-process dust emissions to cause or contribute to substantive complaints. If fugitive non-process dust emissions from a facility required to comply with this Rule causes or contributes to substantive complaints, the Permittee shall: 1. Within30 days upon receipt of written notification from the Director of a second substantive complaint in a 12month period, submit to the Director a written description of what has been done and what will be done to reduce fugitive non-process dust emissions from that part of the facility that caused the second substantive complaint; ii. Within 90 days of receipt of written notification from the Director of a second substantive complaint in a 12month period, submit to the Director a control plan as described in Paragraph (e) of this Rule; and iii. Within 30 days after the Director approves the plan, be in compliance with the plan. The Director may require that the Permittee develop and submit a fugitive non-process dust control plan as described in Paragraph e. of this Rule if: b. c. d. Air Quality Permit No. 03676T48 Page 40 1. e. f. g. Ambient air quality measurements or dispersion modeling acceptable to the DAQ show violation or a potential tOr a violation of an ambient air quality standard for particulates in 15A NCAC 2D .0400 "Ambient Air Quality Standards;" or ii. If the DAQ observes excessive fugitive non~process dust emissions from the facility beyond the property boundaries. The control plan shall be submitted to the Director no later than 90 days after notification. The flrcility shall be in compliance with the plan within 30 days after the Director approves the plan. The fugitive dust control plan shall: 1. Identify the sources of fugitive non-process dust emissions within the facility; 11. Describe how fugitive non-process dust will be controlled from each identifled source; iii. Contain a schedule by which the plan will be implemented; iv. Describe how the plan will be implemented, including training of facility personnel; and v. Describe methods to verify compliance with the plan. The Director shall approve the plan if he finds that: 1. The plan contains all required elements in Paragraph (e) of this Rule; ii. The proposed schedule contained in the plan will reduce fugitive non-process dust emissions in a timely manner iii. The methods used to control fugitive non-process dust emissions are sufficient to prevent fugitive non-process dust emissions from causing or contributing to a violation of the ambient air quality standards for particulates: and iv. The described compliance verification methods are sufficient to verify compliance with the plan. If the Director finds that the proposed plan does not meet the requirements of this Paragraph he shall notify the Permittee of any deficiencies in the proposed plan. The Permittee shall have 30 days after receiving written notification tl·om the Director to correct the deficiencies. If after a plan has been implemented, the Director finds that the plan inadequately controls fugitive non-process dust emissions; he shall require the Permittee to correct the deficiencies in the plan. Within 90 days after receiving written notification from the Director identifying the deficiency, the Permittee shall submit a revision to his plan to correct the deficiencies. B. Facility-wide I. !SA NCAC 2Q .0309: TERMINATION, MODIFICATION, AND REVOCATION OF PERMITS for AVOIDANCE OF !SA NCAC 2Q .o705 APPLICABILITY a b. - The fOllowin(r table provides. ''l .summ·u-v st·md·1rds for the facility· ' ' oflimits ·md ' ' Regulated Pollutant Limits/Standards Aoolicablc Regulation Arsenic 0.8288 tons/year 15;\ NCAC 2() 0309 (20 .0705 avoidance) Icsting [15A NCAC 2Q .0508(!)] If emissions' testing is required, the testing shall be performed in accordance with General Condition JJ. lf the results of this test are above tJ1e limit given in Section 2.2 B.l.a above, the Permittee shall be deemed in noncompliance with I SA NCAC 2D .0705. c. Monjtoring!Recordkeeping/Reporting [15A NCAC 2Q .0508(!)] No monitoring, recordkeeping, or reporting requirements shall be necessary. 2. STATE ONLY REQl!IRFMENT !SA NCAC 2Q .0709 DEMONSTRATIONS a. b. --·· No later than September 29, 2010, the Permittee shall submit a modeling protocol to the NCDAQ for the purpose of demonstrating compliance with 15A NCAC 2D . I I 00. No later than 120 days following the date the NCDAQ approves the modeling protocol, the Permittee shall submit a complete permit application that includes a demonstration as required by 1SA NCAC 20 .11 00. A !I sources at the facility, excluding sources exempt from evaluation in 15A NCAC 2Q .0702, emitting these toxic air pollutants shall Air Quality Pem1it No. 03676T48 Page 41 be included in the evaluation. Notwithstanding l5A NCAC 2Q .0702(a)(18), on and af\er July 10, 2010, an evaluation of a modification to a combustion source shall also include emissions from all permitted combustion sources as defined in ISA NCAC 2Q .0703. [15A NCAC 2Q .0706] 2.3- Permit Shield for Non-applicable Requirements This condition is to clarify that issuance of this permit provides no shield from the Act, or regulations promulgated thereunder, including state regulations, pertaining to requirements of the New Source Performance Standards or major or minor new source preconstruction review requirements, which EPA is currently alleging or may allege in the future as having been violated by the Permittee. The permit may be subject to reopening to include a compliance plan and schedule addressing any judicial or administrative order establishing new applicable requirements arising out of past or ongoing noncompliance with those provisions for any affected emission units. The Permittee is shielded from the following non-applicable requirements as of the date of issuance of this permit bascd,on information furnished with all previous applications. This shield does not apply to future modifications or changes in the method of operation. [15A NCAC 2Q .0512(a)(l)(B)] A. The following requirements are not applicable to boilers ID Nos. ES-1 through ES-4: 1. 15A NCAC 2D .0501(c)(ll), testing for mercury emissions, is not applicable because l5A NCAC 2D .0537, "Control of Mercury Emissions", does not apply to fuel combustion. 2. 15A NCAC 2D .0501(c)(l4), testing for sources for which emissions are based on process rates, is not applicable because emissions for these sources are not based on process rates. 3. ISA NCAC 2D .0521 (d), visible emissions shall not exceed 20% opacity, is not applicable because these sources were manufactured as of July 1, 1971. 4. 15A NCAC 2D .0607, calibration and maintenance requirements do not apply as these sources do not combust wood and wood-fossil fuels. 5. 15A NCAC 2D .111 0, NESHAP promulgated in 40 CFR Part 61, is not applicable because no NESHAP evaluation has been triggered. 6. !SA NCAC 2D .0902(c), applicability ofVOC rules to sources in non-attainment areas, is not applicable because there are no rules applicable to these sources in 2D .0900. 7. l5A NCAC 2D .0902(1)(1), exemptions from VOC rules in l5A NCAC 2D .0900, are not applicable because there are no rules applicable to these sources in 2D .0900. 8. 15A NCAC 2D .0903(b) and (c), recordkeeping on VOC emissions and control equipment, is not applicable because there are no rules applicable to these sources in 2D .0900. 9. 15A NCAC 2D .0903(d)(2), recordkeeping ou VOC source compliance, is not applicable because there arc no rules applicable to these sources in 2D .0900. 10. 15A NCAC 2D .0903(e), recordkeeping on VOC's, is not applicable because there are not rules applicable to these sources in 2D .0900. 11. !SA NCAC 2D .0912(c), testing on VOC's, is not applicable because there are uo rules applicable to these sources in 2D .0900. 12. l5A NCAC 2D .0912(d), reporting on VOC's and corrective actions, is not applicable because there are no rules applicable to these sources in 2D .0900. Air Quality Permit No. 03676T48 Page 42 13. l5A NCAC 2D .0912(e), testing on VOC's, is not applicable because there arc no rules applicable to these sources in 2D .0900. 14. 15A NCAC 2D .0939(a), testing for VOC's for sources subject to 2D .0912, is not applicable because there arc no rules applicable to these sources in 2D .0900. 15. 15A NCAC 2D .0939(b ), testing for VOC's for sources subject to 2D .0912, is not applicable because there arc no rules applicable to these sources in 2D .0900. 16. 15A NCAC 2Q .0508(p)(l), recordkeeping on alternative operating scenarios, is not applicable because there are no alternative operating scenarios. J 7. 15A NCAC 2Q .0508(g), option to only reference Accidental Release Risk Management Plan in the Title V application, is not applicable because the facility does not exceed the threshold lirnit fOr Section J 12(r) applicability for accidental releases. 2.4- Phase II Acid Rain Permit Requirements ORIS code: 2727 Effective: January 1, 2007 through December 31, 2011 A. Statement of Basis Statutory and Regulatory Authorities: In accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina as amended and Titles IV and V of the Clean Air Act, the Department of Environment and Natural Resources, Division of Air Quality issues this pennit pursuant to Title 15A North Carolina Administrative Codes, Subchapter 2Q .0400 and 2Q .0500, and other applicable Laws. Air Quality Permit No. 03676T48 Page 43 B. S02 Allowance Allocations and NOx Requirements for each affected unit so2 allowances. under Tables 2, 3, or 4 of 40 CFR part 73. 2007 2008 2009 8763* 8763* 8763* 2010 201 I Pursuant to 40 CFR 76.1 I, the Division of Air Quality approves a NOx emissions averaging plan for this unit, effective n·om calendar years 2007 through 2011. Under the plan, the actual Btu-weighted annual average NOx emission rate for the units in the plan shall be less than or equal to the Btu-weighted annual average NOx emission rate for the same units had they each been operated, during the same period of time, in compliance with the lndividual applicable emission limitations under 40 CFR 76.5, 76.6, or 76.7, exceptthat for any early election units, the applicable emission limitations shall be under 40 CFR 76.7. If the designated representative demonstrates that the requirement of the prior sentence (as set f(ll1h in 40 CFR 76.1l(d)( I)(ii)(A)) is met for the plan year, then this unit shall be deemed to be in compliance for the year with its alternative contemporaneous annual emission limitation and annual heat input limit. Boiler ID No.1 (ES-1) NOx limit Unit 1 If the designated representative cannot make the above demonstration (as set forth in 40 CFR 76. I l (d)( l )(ii)(A)) for the plan year and if this unit fails to meet the annual average alternative contemporaneous emission limitation of 0.26 lb/MMBtu or has an annual heat input less than 28,002,460 MM Btu, then excess emissions of nitrogen oxides occur during the year at this unit A penalty for excess emissions will be assessed in accordance with 40 CFR 77.6. In accordance with 40 CFR 72.40(b)(2), approval of the averaging plan shaH be final only when the Indiana Department of Environmental Management; Commonwealth of Kentucky, Department of Environmental Protection; and South Carolina Department of Health and Environmental Control have also approved this averaging plan. In addition to the described NOx compliance plan, this unit shall comply with all other applicable requirements of 40 CFR part 76, including the duty to reapply for a NOx compliance plan and requirements covering excess emissions. Air Quality Permit No. 03676T48 Page 44 2007 so2 allowances, under Tables 2, 3, or 4 of 40 CFR part 73. 0008 2009 20 I 0 2011 9262* Pursuant to 40 CFR 76.11, the Division of Air Quality approves a NOx emissions averaging plan for this unit, effective from calendar years 2007 through 20 II . Under the plan, the actual Btu-weighted annual average NOx emission rate for the units in the plan shall be less than or equal to the Btu-weighted annual average NOx emission rate for the same units had they each been operated, during the same period of time, in compliance with the individual applicable emission limitations under 40 CFR 76.5, 76.6, or 76. 7, except that for any early election units, the applicable emission limitations shall be under 40 CFR 76.7. If the designated representative demonstrates that the requirement of the prior sentence (as set forth in 40 CFR 76.1/(d)(l)(ii)(;\)) is met fOr the plan year, then this unit shall be deemed to be in compliance for the year with its alternative contemporaneous annual emission limitation and annual heat input limit. Boiler ID No.2 (ES-2) NOx limit Unit 2 If the designated representative cannot make the above demonstration (as set forth in 40 CFR 76.1/(d)(l)(ii)(A)) for the plan year and if this unit fails to meet the annual average alternative contemporaneous emission lin1itation of 0.31 lb/MMBtu or has an annual heat input less than 23,044,573 MMB!u, then excess emissions of nitrogen oxides occur during the year at this unit. A penalty for excess emissions will be assessed in accordance with 40 CFR 77.6. In accordance with 40 CFR 72.40(b)(2), approval of the averaging plan shall be final only when the Indiana Department of Environmental Management; Commonwealth of Kentucky, Department of Environmental Protection; and South Carolina Depatiment of Health and Environmental Control have also approved this averaging plan. In addition to the described NOx compliance plan, this unit shall comply with all other applicable requirernents of 40 CFR part 76, including the duty to reapply for a NOx compliance plan and requirements covering excess emissions. II 11 1 II1 II Air Quality Permit No. 03676T48 Page 45 so2 allowances, under Tables 2, 3, or 4 of 40 CPR part 73. 2007 2008 2009 15859* 15859* 15859* 2010 2011 c:I"w]l Pursuant to 40 CFR 76.11, the Division of Air Quality approves a NOx 1 1 1 ::::::::O:~:~~a~~~ga::~~J f~:: :e:~~:e~f~~~~~~~ ,:~~~~~~~~::~ e~ i~s~:~~~e I for the units in the plan shail be less than or equal to the Btu-weighted annual I average NOx emission rate for the same units had they each been operated, i during the san1e period of time, in compliance with the individual applicable emission limitations under 40 CFR 76.5, 76.6, or 76. 7, except that for any early election units, tbe applicable emission limitations shall be under 40 CFR 76.7. If the designated representative demonstrates that the requirement ofthe prior sentence (as set lorth in 40 CfR 76. I I (d)(l )(ii)(A)) is met for the plan year, then this unit shall be deemed to be in compliance for the year with its alternative contemporaneous annual emission limitation and annual heat input limit. Boilet· ID No.3 (ES-3) NOx limit Unit 3 If the designated representative cannot make the above demonstration (as se1 forth in 40 CFR 76. I I (d)( I )(ii)(A)) for the plan year and if this unit lcrils to meet the annual average alternative contemporaneous emission limitation of 0.29 lb/MMBtu or has an annual heat input Jess than 48,294,356 MMlltu, then excess emissions of nitrogen oxides occur during the year at this unit. A penalty for excess emissions will be assessed in accordance with 40 CFR 77.6. In accordance with 40 CFR 72.40(b)(2), approval of the averaging plan shall be final only when the Indiana Department of Environmental Management; Commonwealth of Kentucky, Department of Environmental Protection; and South Carolina Department of Health and Environmental Control have also approved this averaging plan. In addition to the described NOx compliance plan, this unit shall corn ply with aJJ other applicable requirements of 40 CFR part 76, including the duty to reapply for a NOx compliance plan and requirements covering excess emissions. I 1 Air Quality Permit No. 03676T48 Page 46 so2 allowances, under Tables 2, 3, or4 of40 CFR part 73. 2007 2008 2009 15132* 15132* 15132* 2010 2011 Pursuant to 40 CFR 76.11, the Division of Air Quality approves a NClx emissions averaging plan fOr this unit, effective fh1rn calendar years 2007 through 20 II. Under the plan, the actual Btu-weighted annual average NOx emission rate for the units in the plan shall be less than or equal to the Btu-weighted annual average NOx emission rate for the same units had they each been operated, during the same period oftime, in compliance with the individual applicable emission limitations under 40 CPR 76.5, 76.6, or 76.7, except that for any early election units, the applicable emission limitations shall be under 40 CFR 76.7. If the designated representative demonstrates that the requirement of the prim· sentence (as set forth in 40 CFR 76.ll(d)(l )(ii)(A)) is met for the plan year, then this unit shall be deemed to be in compliance for the year with its alternative contemporaneous annual emission limitation and annual heat input limit. Boiler In No.4 (ES-4) NOx limit Unit 4 If the designated representative cannot make the above demonstration (as set fm1h in 40 CFR 76.ll(d)(l)(ii)(A)) for the plan year and if this unit fails to meet the annual average alternative contemporaneous emission limitation of 0.29 lb/MMBtu or has an annual heat input less than 47,312,073 MMlltu, then excess emissions of nitrogen oxides occur during the year at this unit. A I penalty for excess emissions will be assessed in accordance with 40 CFR 77.6. In accordance with 40 CFR 72.40(b)(2), approval of the averaging plan shall be final only when the Indiana Depmiment of Environmental Management; Commonwealth of Kentucky, Depmiment of Environmental Protection; and South Carolina Department of Health and Environmental Control have also approved this averaging plan. In addition to the described NOx compliance plan, this unit shall comply with all other applicable requirements of 40 CFR part 76, including the duty to reapply for a NOx compliance plan and requirements covering excess emiSSIOnS. * The number of allowances allocated to Phase Il-aflected units by U.S. EPA may change under 40 CFR part 73. In addition, the number of allowances actually held by an anected source in a unit account may clitlcr fl·orn the number allocated by U.S. EPA Neither of the aforementioned conditions necessitate a revision to the unit S02 ullo\'vance allocations identified in this permit (See 40 CFR 72.84). C. Comments, Notes and Jnstifications None. II ! I Air Quality Permit No. 03676T48 Page 47 D. Phase II Permit Applications (attached) The permit applications submitted for this facility, as approved by the Department of Environment and Natural Resources, Division of Air Quality, are part of this permit. The owners and operators of these Phase II acid rain sources must comply with the standard requirements and special provisions set forth in the following attached applications: Acid Rain Permit Application dated June 18, 2007 Phase II NOx Compliance Plan dated December 18, 2006 Phase II NOxA veraging Plan dated January 4, 2007 Air Quality Permit No. 03676T48 Page 48 2.5 - Clean Air Interstate Rules (CAIR) Permit Requirements ORIS code: r I I 2727 The following sources are affected CAIR units: '''''"''' '"'"'"'''''"' ...-~=~~"' ·-·'--'.. ~--- ~"--'~ - ---~ PERMITTED SOURCE ID No. CAIR II) No. II ES-1 1 ES-2 2 I I! ES-3 3 II ES-4 4 -~ -· A. lSA NCAC 2D .2403: NITROGEN OXIDE EMISSIONS 1. 2. 3. 4. 5. 6. 7. The total nitrogen oxide (NOx) emissions ffom the affected CAIR units listed above at the Marsha!! Steam Station shall not exceed, except as provided in !SA NCAC 2D .2408: [!SA NCAC 2D .2403] a. 9,667 tons annually for2009-2014 b. 8,22S tons annually for 20 IS and later If any of the CAIR sources listed above is a new source for which allocations have not been included in the table in 1SA NCAC 2D .2403, the CAIR designated representative may submit a request to be allocated CAIR NOx allowances for those sources using the procedures in 40 CFR 96.142(c)(2) and (3). The affected CAIR NOx sources shall comply with the requirements of !SA NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [!SA NCAC 2D .2408] The owner or operator of any unit or source covered under 15A NCAC 2D .2403 shall be subject to the provisions of40 CFR 96.106(f). [!SA NCAC 2D .2403] Monjtorjng!Reconllw<'Jling!Reporling [!SA NCAC 2D .2403 and !SA NCAC 2D .2407(a)( 1)] The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CFR 96.1 06(b) and (e), and 40 CFR 96 Subpart HH for each CAIR NOx unit The emissions of nitrogen oxides of a CAIR NOx source shall not exceed the number of allowances that it has in lts compliance account established and administered under Rule .2408 of this Section. The emissions measurements recorded and reported according to 40 CFR Pm1 96 Subpart HH shall be used to determine compliance by each CAIR NOx source with its emissions limitation according to 40 CFR. 96. !06(c) including 96.106(c)(S) and (6). The provisions of 40 CFR 96.1 06(d) shall be used for excess emissions. B. lSA NCAC 2D .2405: NITROGEN OXIDE EMISSIONS DURING OZONE SEASON 1. 2. 3.. 4. Ozone season NOx emissions from the affected CAIR units listed above at the Marshall Steam Station shall not exceed, except as provided in !SA NCAC 2D .2408: [I SA NCAC 2D .240S(a)(l) and (b)] a. 4,179 tons during the ozone season for 2009-20 14; and b. 3,556 tons during the ozone season for 2015 and later The ozone season shall be defined as the period of time extending fi:om May l st to September 30th of each calendar year. If any of the CAIR sources listed above is a new source for which allocations have not been included in the table in !SA NCAC 2D .240S, the CAJR designated representative may submit a request to be allocated CAIR NOx ozone season allowances for those sources using the procedures in 40 CFR 96.342(c)(2) and (3). The affected CAIR NOx Ozone Season sources shall comply with the requirements of !SA NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [!SA NCAC 2D .2408] The owner or operator of any unit or source covered under 15A NCAC 2D .2405 shall be subject to the provisions or 40 CFR 96.306(!). [!SA NCAC 2D .240S] Monjtorjng!Re!'ordl!eeping!Reporting [!SA NCAC 2D .240S and !SA NCAC 2D .2407(a)(3)] The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CPR 96.306(b) and (e), and 40 CFR 96 Subpart HHHH for each CAIR Ozone Season NOx unit. Air Quality Permit No. 03676T48 Page 49 or 5. The nitrogen oxide ozone season emissions of a CAIR NOx Ozone Season source sha!l not exceed the number allowances that it has in its compliance account established and administered under 15A NCAC 21) .2408. For pmvoses of making deductions for excess emissions for the ozone season in 2008 under the NOx SIP Call ( l5A NCAC 2D .1400). the Administrator shall deduct allowances allocated under this Rule (!SA NCAC 2D .2405) 1\lr the ozone season in 2009. The emissions measurements recorded and reported according to 40 CFR Part 96 Subpart HHHH shall be used to determine compliance by each CAIR NOx Ozone Season source with its emissions limitation according to 40 CFR 96.306(c) including 96.306(c)(5) and (6). The provisions of 40 CFR 96.306(d) shall be used J\>r excess emissions. 6. 7. C. 15A NCAC 02D .2404: SULFUR DIOXIDE EMISSIONS The annual allocation of sulfur dioxide allowances shall be determined by EPA. The allocations for 1. [ CA 1R§Q~\111 its are _I isted in DJ£tabls,Jl.clo;LC!1JC2~-~1t~~~~,l~~ti 0 [~ 10_('!'1<73 J OL ;;L LOC AT 0 ~N·~--~--~--~-,1 1 L 2. 3. 4. 5. 6. 7. SOURCE FOR 2000-2009 FOR 2010 AND LATER ES-1 8763 7211 ES-2 9262 8146 ES-3 15859 14914 ES-4 15132 13373 The affected CAlR S02 sources shall comply with the requirements of l5A NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [!SA NCAC 2D .2408] The owner or operator of any unit or source covered under 15A NCAC 2D .2404 shall be subject to the provisions of 40 CFR 96.206(1). [!SA NCAC 2D .2404] Monjtorjng!Becordll<"eping!B<"pnrting [15A NCAC 2D .2404 and !5A NCAC 2D .2407(a)(2)] The Permittee shall comply with the monitoring, recordkeeping, and reporting requirements in 40 CFR 96.206(b) and (e), and 40 CFR 96 Subpart HI-IH for each CAIR S02 unit. The emissions of sulfur Jioxides of a source described ln Section 2.5.CJ above shaU not exceed the number of allowances that it has in its compliance account established and administered under Rule 1SA NCAC 2D .2408. The emissions measurements recorded and reporled according to 40 CPR Part 96 Subpatt I H-Il-I shall be used to determine compliance by each CAIR S02 source with its emissions limitation according to 40 CFR 96.206(c) including 96.206(c)(5) and (6). The provisions of 40 CFR 96.206(d) shall be used for excess emissions. D. CAIR Permit Application The permit application submitted for this facility, as approved by the Department of Environment and Natural Resources, Division of Air Quality, is part of this permit. The owner and operator of these CAIR NOx and S02 sources must comply with the standard requirements and special provisions set forth in the following attached application: CAIR Penni! Application dated June 25, 2007 Air Quality Permit No. 03676T48 Page 50 SECTION 3 - GENERAL CONDITIONS (version3.s) This section describes tenns and conditions applicable to this Title V facility. A. GenHal Provisions [NCGS 143-215 and 15A NCAC 2Q .0508(i)(l6)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as dofi.ncd in lSA NCAC 2D and 2Q. 2. The tenns, conditions, requirements, limitations, and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-21S.ll4A and 143-21S.li4B, including assessment of civil and/or criminal penalties. Any unauthorized deviation fl·om the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Depatiment permits that may be required for other aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Pennittee fi·om liability for ha1m or injury to human health or welfare, animal or plant life, or property caused by the construction or operation of this permitted facility, or from penalties therefOre, nor does it allow the Permittee to cause pollution in contravention of state laws or rules, unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state-only requirements in this permit, all terms and conditions contained herein shall be enforceable by the DAQ, the EPA, and citizens of the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shall not be operated, maintained, or modiiled without the appropriate and valid pennits issued by the DAQ, unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A permitted installation may only be operated, maintained, constructed, expanded, or modified in a manner that is consistent with the tenns of this permit. B. Perm if Availability [!SA NCAC 2Q .OS07(k) and .OS08(i)(9)(B)] The Pennittec shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any information submitted in support of the application package. The permit and application shall be made available to an authorized representative of Department of Environment and Natural Resources upon request. C. Severability Clause [!SA NCAC 2Q .OS08(i)(2)] In the event of an administTative challenge to a final and binding permit in vvhich a condition is held to be invalid, the provisions in this permit are severable so that a!l requirements contained in the permit, except those held to be invalid, shall remain valid and must be complied with. D. Submissions [15A NCAC 2Q .0507(e) and 2Q .OS08(i)(l6)] Except as otherwise speciiled herein, two copies of all documents, repmis, test data, monitoring data, notifications, request for renewal, and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems (CEMS) reports, continuous opacity monitoring systems (COMS) reports, quality assurance (QA)/quality control (QC) reports, acid rain CEM certification reports, and NOx budget CEM certification reports, one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor, Stationary Source Compliance Nm1h Carolina Division of Air Quality 1641 Mail Service Center Raleigh, NC 27699-1641 All submittals shall inclnde the facility name and Facility lD number (refer to the cover page of this permit). E. Duty to Comply [15A NCAC 2Q .OS08(i)(2)] The Permittee shall comply with all tenns, conditions, requirements, limitations and restrictions set forth in this permit Noncompliance with any permit condition except conditions identified as state~only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action, for permit Air Quality Permit No. 03676T48 Page 51 termination, revocation and reissuance, or modification, or for denial of a permit renewal application. F. Cjrcumvcntjon -STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air pollution control device(s) and appurtenances. G. Permit Modjfications 1. 2. 3. 4. 5. Administrative Permit Amendments [15A NCAC 2Q .0514] The Permittee shall submit an application for an administrative pennit amendment in accordance with 15A NCJ\C 2Q .0514. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2Q .0524 and 2Q .0505] The Permittee shall submit an application for an ownership change in accordance with !SA NCAC 2Q.0524 and 2Q .0505. Minor Permit Modifications [15A NCAC 2Q .0515] The Permittee shall submit an application for a minor permit modification in accordance with 1SA NCAC 2Q .0515. Significant Permit Modifications [15A NCAC 2Q .0516] The Permittee shall submit an application for a significant pennit modification in accordance with 15A NCAC 2Q .0516. Reopening for Cause [15A NCAC 2Q .OS 17] The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q .0517. H. Changes Not Requjrjng Permjt Modifications I. Reporting Requirements Any of the following that would result in new or increased emissions from the emission source(s) listed in Section I must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application; b. changes that modify equipment or processes; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 2. 3. Section 502(b)(IO) Changes [15A NCAC 2Q .0523(a)] a. "Section 502(b)(10) changes" means changes that contravene an express permit term or condition. Such changes do not include changes that would violate applicable requirements or contravene federally enforceable permit terms and conditions that are monitoring (including test methods), recordkeeping, repmiing, or compliance ceiiitication requirements. b. The Permittee may make Section 502(b)(IO) changes without having the permit revised if 1. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made; and iv. the Pennittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; 111. any change in emissions; and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(!O) changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes first. Off Permit Changes [15A NCAC 2Q .0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if: a. the change affects only insignificant activities and the activities remain insignificant after the change; or Air Quality Permit No. 03676T48 Page 52 4. b. the change is not covered under any applicable requirement. Emissions Trading [15A NCAC 2Q .0523(e)] To the extent that emissions trading is allowed under 15A NCAC 2D, including subsequently adopted maximum achievable control technology standards, emissions trading shall be allowed without permit revision pursuant to !SA NCAC 2Q .0523(c). I.A. Reporting Requirements for Excess Emissions and Permit Deyjatjnns [!SA NCAC 2D .053S(f) and 2Q .0508(f)(2)] :.:Exc..e.ss... .Emis.skmS.:.:.- means an emission rate that exceeds any applicable en1ission limitation or standard allowed by any rule in Sections .OSOO, .0900, .1200, or .1400 of Subchapter 2D; or by a permit condition; or that exceeds an emission limit established in a pennit issued under 1SA NCAC 2Q .0700. (Note: Definitions qf exce5'S emissions under 2D .1110 and 2D .1111 shall apply where defined by rule.) "Deviafions~~- - for the purposes of this condition, any action or condition not in accordance with the terms and conditions of this permit including those attTibutable to upset conditions as well as excess emissions as defined above lasting less than four hours . .Exc_ess...Emissions 1. 2. If a source is required to report excess emissions under NSPS (!SA NCAC 2D .OS24), NESHAPS ( ISA NCAC 20 .Ill 0 or .Ill 1), or the operating permit provides for periodic (e.g., quarterly) repo1iing of excess emissions, reporting shall be perfOrmed as prescribed therein. lfthe source is not subject to NSPS (15A NCAC 2D .0524), NESHAPS (I 5A NCAC 2D .Ill 0 or .!Ill), or these rules do NOT define "excess emissions," the Permittee shall report excess emissions in accordance with !SA NCAC 2D .OS35 as follows: a. Pursuant to l5A NCAC 20 .0535, if excess emissions last for more than four hours resulting from a malfunction, a breakdown of process or control equipment, or any other abnormal condition, the owner or operator shall: 1. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m. Eastern Time of the Division 1s next business day of becoming aware of the occurrence and provide: • name and location of the facility; • nature and cause of the malfunction or breakdown; • time when the malfunction or breakdown is first observed; • expected duration; and • estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished; and iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A 1\'CAC 2D .053S(f)(3). Permit Deviations 3. Pursuant to !SA NCAC 2Q .OS08(f)(2), the Permittee shall report deviations fJ-mn permit requirements (terms and conditions) as follows: a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under ISA NCAC 2D .0535 quat1erly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions tal;:en. The responsible official shall certify all deviations from permit requirements. LB. Other Rt•qujremcnts under lSA NCAC 2D o,:;;35 The Permittee shall comply with all other applicable requirements contained in !SA NCAC 2D .OS35, including !SA NCAC 2D .OS3S(c) as follows: 1. Any excess emissions that do not occur during start-up and shut~down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director, that the excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent information, the criteria contained in !SA NCAC 2D .OS35(c)(l) through (7). 2. 15A NCAC 2D .0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable. Air Quality Permit No. 03676T48 Page 53 J. Emergency Provisions [40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: l. An emergency means any situation arising from sudden and reasonably untOreseeable events beyond the control of the facility, including acts of God, which situation requires immediate corrective action to restore normal operation, and that causes the fltcility to exceed a technology-based emission limitation under the permit, due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompli.:mcc to the extent caused by improperly designed equipment, lack of preventive maintenance, careless or improper operation, or operator error. 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technologybased emission lin1itations if the conditions specified in 3. below are met. 3. The affinnative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include infonnation as follows: a. an emergency occurred and the Permittee can identify the cause(s) of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Pem1ittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit; and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission !imitations were exceeded due to the emergency. This notice must contain a description of the emergency, steps taken to mitigate emissions, and conective actions taken. 4. In any enforcement proceeding, the Permittee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. Penn it Be1wwal [15A NCAC 2Q .0508(e) and 2Q .0513(b)] This permit is issued for a fixed tenn of five years for facilities subject to Title lV requirements and for a term not to exceed five years in the case of all other facilities. This permit shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete renewal application is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied with l5A NCAC 2Q .0512(b)(l ), this permit shall not expire until the renewal permit has been issued or denied. All terms and conditions of this permit shall remain in effect until the renewal permit has been issued or denied. L. Need to Halt or Bed nee Activity Not a Defense fl5A NCAC 2Q .0508(i)(4)] It shall not be a defense fOr a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. M. Duty to proyjdc Information (submittal nfjnformatjon) [l5A NCAC 2Q .0508(i)(9)] l. The Permittee shall furnish to the DAQ, in a timely manner, any reasonable intOrmation that the Director may request in lYliting to determine whether cause exists for modifYing, revoking and reissuing, or terminating the penn it or to detennine compliance with the permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director. For infOrmation claimed to be confidential, the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. N. Duty to Supplement [l5A NCAC 2Q .0507(!)] The Pennittee, upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the penni! application, shall promptly submit such supplementmy facts or corrected information to the DAQ. The Permittee shall also provide additional infonnation as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. 0. R<•tcntjon ofR<•cords [l5A NCAC 2Q .0508(!) and 2Q .0508 (!)] The Permittee shall retain records of all required monitoring data and supporting infOrmation for a period of at !east five years from the date of the monitoring sample, measurement, report, or application. Supporting information includes all calibration and maintenance records and all original strip-cha1i recordings for continuous monitoring infOrmation, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be Air Quality Permit No. 03676T48 Page 54 kept on site and made available to DAQ personnel fOr inspection upon request. P. Q. Compliance Certification [15A NCAC 2Q .0508(n)] The Permittee shall submit to the DAQ and the EPA (Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street, Atlanta, GA 30303) postmarked on or before March 1 a compliance certification (for the preceding calendar year) by a responsible official with all federally-enforceable terms and conditions in the permit, including emissions limitations, standards, or work practices. Tt shall be the responsibility of the cunent owner to submit a compliance ceiiification for the entire year regardless of who owned the facility during the year. The compliance certitlcation shall comply with additional requirements as may be specified under Sections 114(a)(3) or 504(b) of the Federal Clean Air Act. The compliance certification shall specify: l. the identification of each term or condition of the penn it that is the basis of the cenification; 2. the compliance status (with the tenns and conditions of the pennit for the period covered by the certilkation); 3. whether compliance was continuous or intermittent; and 4. the method(s) used for determining the compliance status of the source during the certification period. Certification by Responsible Ofiicial [15A NCAC 2Q .0520] A responsible official shall certify the truth, accuracy, and completeness of any application form, report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed alter reasonable inquiry, the statements and information in the document are true, accurate, and complete. R. Permit Shield for Applicable Requirements [15A NCAC 2Q .0512] l. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements, where such applicable requirements are included and specifically identified in the permit as of the date of permit Jssuance. 2. A permit shield shall not alter or affect: a. the power of the Commission, Secretary of the Department, or Governor under NCGS 143-215.3(a)( 12), or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV; or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 2Q .0523. 4. A permit shield does not extend to minor penn it modifications made under 15A NCAC 2Q .051 S. S. Termjnatjon, Modjficatjon, and Bcyocation of fhc Permit [ l5A NCAC 2Q .0519) The 1. 2. 3. 4. 5. Director may tenninate, modify, or revoke and reissue this permit if: the information contained in the application or presented in support thereof is determined to be incorrect; the conditions under which the permit or permit renewal was granted have changed; violations of conditions contained in the permit have occurred; the EPA requests that the penni! be revoked under 40 CFR 70.7(g) or 70.8(d); or the Director finds that termination, modification, or revocation and reissuance of lhe permit is necessary to carry out the purpose ofNCGS Chapter 143, Article 218. T. Insignificant Activilies [15A NCAC 2Q .0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request, documentation, including calculations, if necessary, to demonstrate that an emission source or activity is insignificant. U. Property Bighls [15A NCAC 2Q .0508(i)(8)] This permit does not convey any property rights in either real or personal property or any exclusive privileges. V. Inspection and Entry [15A NCAC 2Q .0508(1) and NCGS 143-215.3(a)(2)] Air Quality Permit No. 03676T48 Page 55 I. 2. Upon presentation of credentials and other documents as may be required by law, the Permittee shall al!mv the DAQ, or an authorized representative, to perfonn the following: a. enter the Pennittee's premises where the pennitted facility is located or emissions-related activity is conducted. or where records are kept under the conditions of the permit; b. have access to and copy, at reasonable times, any records that are required to be kept under the conditions of the pennit; c. inspect at reasonable times and using reasonable safety practices any source, equipment (including monitoring and air pollution control equipment), practices, or operations regulated or required under the permit; and d. sample or monitor substances or parameters, using reasonable safety practices, for the purpose of assuring compliance with the pennit or applicable requirements at reasonable times. Nothing in this condition shaH limit the ability of the EPA to inspect or enter the premises of the Perrnittee under Section 114 or other provisions of the Federal Clean Air Act. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment [!SA NCAC 2Q .0508(i)(10)] !. The Pennittee shall pay ali fees in accordance with !5A NCAC 2Q .0200. 2. Payment of tees may be by check or money order made payable to the N.C. Depattment of Environment and Natural Resources. Annual penn it tee payments shall refer to the permit number. 3. If, within 30 days after being billed, the Pennittee fails to pay an annual fee, the Director may initiate action to terminate the permit under !5A NCAC 2Q .0519. X. Annual Emjssjon [uycntory Rcqujrcments [15A NCAC 2Q .0207] The Permittee shall repmt by June 30 of each year the actual emissions of each air pollutant listed in I SA NCAC 2Q .0207(a) from each emission source within the facility during the previous calendar year. The report shaH be in or on such form as may be established by the Director. The accuracy of the report shall be ceitihed by a responsible official ofthe facility. Y. Confidential Information [!5A NCAC 2Q .0107 and 2Q. 0508(i)(9)] Whenever the Permittee submits infOrmation under a claim of confidentiality pursuant to l5A NCAC 2Q .0107, the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q .0107. Z. Constructjon and Operation permits [15A NCAC 2Q .0100 and .0300] A construction and operating permit shall be obtained by the Pennittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification, in accordance with all applicable provisions of !5A NCAC 2Q .0100 and .0300. AA. Standard Application Form and Required Information [15A NCAC 2Q .0505 and .0507] The Pennittee shall submit applications and required infonnation in accordance with the provisions of !SA NCAC 2Q .OSOS and .OS07. BB. Financial Hesponsihility and Compliance History [!SA NCAC 2Q .0507(d)(4)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC. Hefrigerant Reqnjrements (Stralospherjc Ozone and Cljmale Protcf1jon) [l5A NCAC 2Q .0501(c)] I. If the Permittee has appliances or refrigeration equipment, including air conditioning equipment, which use Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorof1uorocarbons listed as refi·igerants in 40 CFR Pmt 82 Subpart A Appendices A and B, the Permittee shall service, repair, and maintain such equipment according to the work practices, personnel ce1tification requirements, and certified recycling and recovety equipment specified in 40 CFR Pmt 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class 1 or II substance into the environment during the repair, servicing, maintenance, or disposal of any such device except as provided in 40 CFR Part 82 Air Quality Permit No. 03676T48 Page 56 3. Subpart F. The Permittee shall comply with all reporting and recordkeeping requirements of40 CFR. 82.166. Reports shall be submitted to the EPA or its designee as required. DD. Prevention of Accidental Bcleases- Section 112(r) [15A NCAC 2Q .0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Secfion ! l2(r) of the Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. EE. Preventjon of Accidental Releases General Duty Clause - Sed jon 112(r)(l) - FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. FF. Title IV Allowances [l5A NCAC 2Q .0508(i)(l)] This permit does not limit the number of Title IV allowances held by the Permittee, but the Permittee may not usc allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title lV of the Federal Clean Air Act. GG. Air Pollution Emergency Episode [15A NCAC 2D .0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode, the Permittee wil! be required to operate in accordance with the Pennittee's previously approved Emission Reduction Plan or, in the absence of an approved plan, with tl1e appropriate requirements specified in 15A NCAC 2D .0300. 1-IH. Regjstratjon of Air Pollntjon Sources [15A NCAC 2D .0200] The Director of the DAQ may require the Permittee to register a source of air pollution. Jfthe Permittee is required to register a source of air pollution, this registration and required information will be in accordance with l5A NCAC 20 .0202(b). 11. Ambient Air Qu:l[jjy Standards [15A NCAC 2D .050l(c)] In addition to any control or manner of operation necessaty to meet emission standards specified in this permit, any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in l5A NCAC 20 .0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit arc required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls. JJ. General Emissions Testing and Reporting Requirements [15A NCAC 2Q .0508(i)(16)] Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise required in Rules .0524, .0912 •. 111 0, .1111. or .1415 of Subchapter 2D. If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow the procedures outlined below: 1. The owner or operator of the source shall an-ange for air emission testing protocols to be provided to the Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air pollution testing. The Director shall review air emission testing protocols for pre-approval prior to testing if requested by the owner or operator at least 45 days before conducting the test. 2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall notifY the Director at least 15 days before beginning the test so that the Director may at his option observe the test. 3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the period of air testing. The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production rate that best fulfills the purpose of the test The individual conducting the emission test shaH describe the procedures used to obtain accurate process data and include in the test report the average production rates determined during each testing period. 4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after Air Quality Permit No. 03676T48 Page 57 sample collection unless otherwise specified in specific conditions. The owner or operator may request an extension to submit the final test report. The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a. The Director shall make the final dctennination regarding any testing procedure deviation and the validity of the compliance test. The Director may: (1) Allow deviations from a method specified under a rule in this Section if the owner or operator or the source being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for the source being tested. (2) Prescribe alternate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data. (3) Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted emission sources or pollutants. b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source. Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 2D .2600 has precedence over all other tests. KK. Reopening for CaliS!' [15A NCAC 2Q .0517] l. A pennit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements (including excess emission requirements) become applicable to a source covered by Title IV; c. the Director or EPA finds that the pennit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit; or d. the Director or EPA determines that the pennit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised pennit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit tenn unless the term of the permit was extended pursuant to ISA NCAC 2Q .0513(c). 3. Except for the state-enforceable only portion of the permit, the procedures set out in ISA NCAC 2Q .0507, .0521, or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened, the procedures in ISA NCAC 2Q .0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notifY the Permittee at least 60 days in advance of the date that the permit is to be reopened, except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days, or ISO days if the EPA extends the response period, after receiving notification fi-mn the EPA that a permit needs to be tenninated, modified, or revoked and reissued, the Director shall send to the EPA a proposed detennination oftennination, modification, or revocation and reissuance, as appropriate. LL Reporting Bequjremen1s for Non-Operating Fqujpmcnt [15A NCAC 2Q .0508(i)(l6)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring recordkeeping and repmiing requirements as prescribed by the permit shall be implemented within the monitoring period. MM. Fugitive Dust Control Requirement [I SA NCAC 2D .0540] -STATE ENFORCEABLE ONLY As required by 15A NCAC 2D .0540 !!Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(1). "Fugitive dust emissions" means pmiiculate matter from process operations that does not pass through a process stack or vent and that is generated within plant propetiy boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). Air Quality Permit No. 03676T48 Page 58 NN. Specific Permjt Modifications [I SA NCAC 2Q.0501 and .0523] L For modifications made pursuant to 15A NCAC 2Q .0501(c)(2), the Permittee shall file a Title V Air Quality Permit Application for the air emission source(s) and associated air pollution control device(s) on or before 12 months after commencing operation. 2. For modifications made pursuant to 15A NCAC 2Q .050l(d)(2), the Permittee shall not begin operation of the air emission source(s) and associated air pollution control device(s) until a Title V Air Quality Pern1it Application is filed and a construction and operation permit following the procedures of Section .0500 (except for Rule .0504 ofthis Section) is obtained. 3. For modifications made pursuant to 502(b)(10), in accordance with 15A NCAC 2Q .0523(a)(l)(C), the Permittee shall notify the Director and EPA (EPA- Air Planning Branch, 61 Forsyth St, Atlanta, GA 30303) in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; c. any change in emissions; and d. any permit term or condition that is no longer applicable as a result of the change. In addition to this notification requirement, with the next significant modification or Air Quality Permit renewal, the Permittee shall submit a page ll£5" of the application forms signed by the responsible otlicial verifYing that the application for the 502(b)(J 0) change/modification, is true, accurate, and complete. Further note that modifications made pursuant to 502(b )(J 0) do not relieve the Permittee fi·om satisrying preconstruction requirements. 00 Third Party Parlicipation and EPA Review [15A NCAC 2Q .0521,.0522 and .0525(7)] For permit modifications subject to 45-day review by the federal Environment Protection Agency (EPA), EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition, the failure to object is the end ofEPA1s decision-making process with respect to the revisions to the permit. The time period available to submit a public petition pursuant to ISA NCAC 2Q .0518 begins at the end of the 45day EPA review period. ATTACHMENT List of Acronyms AOS BACT BTU CAA CAIR CEM CFR DAQ DENR EMC EPA FR GACT HAP MACT NAA NCAC NCGS NESHAPS NOx NSPS OAH PM PM10 POS PSD RACT SIC SIP SOz TPY voc Alternate Operating Scenario Best Available Control Technology British thennal unit Clean Air Act Clean Air Interstate Rule Continuous Emission Monitor Code ofF ederal Regulations Division of Air Quality Department of Environment and Natural Resources Environmental Management Commission Environmental Protection Agency Federal Register Generally Available Control Teclmology Hazardous Air Pollutant Maximum Achievable Control Technology Non-Attainment Area North Carolina Administrative Code North Carolina General Statutes National Emission Standards for Hazardous Air Pollutants Nitrogen Oxides New Source Perfmmance Standard Office of Administrative Hearings Particulate Matter Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less Primary Operating Scenario Prevention of Significant Deterioration Reasonably Available Control Technology Standard Industrial Classification State Implementation Plan Sulfur Dioxide Tons Per Year Volatile Organic Compound United States Environmental Protection Agency OMB No. 2060-0258 Acid Rain Program i,EPA Acid Rain Perm it AppUcation For ·more information, see instructions and r-efer to 40 CFR 7,Z.30 ,,md 7231 This submission is: 0 New TEP 1 !entity the source by lant name, State, and IRIS code . :nter the unit ID# lr every affected nit at the affected ource in column Marshall Steam Station Plan! Name ORIS Code a b c d U.nit ID# Unit Will Hold Allowances in Accordance witll40 CFR 72.9(c)(1) New Units Commence Operation Date New Units Monitor Certification Deadline 1 Yes 2 Yes 3 Yes 4 Yes Yes Yes Yes Yes Yes . Yes Yes Yes Yes Yes Yes Yes Yes Yes 'A form 76"10-16 (rev. 12-03) 002727 State ~~a. n or new units, enter the ~quested informati!on in o!-umnS ~~C" and ud. 11 NC Acid Rain - Page 2 Plant Name (from Step 1). Marshall Steam Station Permit Requirements >TEP 3 (1) The designated representative of each affected source and each affected unit at the source shall: (i) Submit a complete Add Rain permit application (including a compliance plan) under ·equirements 40 CFR part 72 in accordance with the deadlines specified in 40 CFR 72.30; and (ii) Submit in a timely manner any supplemental information that the permitting authority determines is necessary in order to review an Acid Rain permit application and issue or deny an Acid Rain permit; (2) The owners and operators of each affected source and each affected unit at th.e source shall: (i) Operate the unit in compliance with a comp1.ete Acid Rain permit application or a superseding Acid Rain permit issued by the permitting authority; and (ii) Have an Acid Rain Permit ~ead the )tandard Monitoring Requirements ( 1) The owners and operators and,. to the extentappHcable, designated representative of each affecte.d source and each affected unit aHhe source shaH comply withthe monitoring requirements as provided in 40 CFR part. 75. (2) The emissions measurements recorded and reported in accordance with 40 CFRpart 75 shall be used to determine compliance by the unit with the Acid Rain emissions limitations and emissions r,edudion requirements for sulfur dioxide and nitrogen oxides under the Acid Rain Program. (3) The requirements of 40 CFR part 75 shall not affect the responsibility of the owners and operators to monitor emissions of other pollutants or other emissions characteristics at the unit under other applicable requirements of the Act and other provisions of the operating permit for the source. Sulfur .Dioxid,e Requirements (i) The owners and operators of each source and each affected unit at the source shall: (I) Hold allowances, as of the allowance transfer deadline, in the unit's compliance subaccount (after deductions under40 CFR73.34(c)), or in the compliance subaccount of another affected unit at the same source to the extent provided in 40 CFR 73.35(b)(3), not less than the tota.l annual emissions of s.ulfur dioxide for the previous calendar year from the unit; and (ii) Comply with the applicable Acid Rain emissions limi~ations for sulfLir dioxide. (2) Each ton of sulfur dioxide emitted in excess ofthe Acid Rain emissions limitations for su.!fur dioxide shall constitute a separate viiolation of the Act (3) An a,ffected unit shall be subject to the requirements under paragraph (1) of the sulfur dioxide requ:irements as fo.llows: (i) Starting January 1, 2000, an affected unit under 40 CFR 72.6(a)(2); or (ii) Starting on the l.ater of January 1, 2000 or the deadl!ine for monitor certification under 40 CFR part 75, an affected unit under 40 CFR 72.6(a)(3). (4) Allowances shall be held in, deducted from, or transferred among Allowance Tracking System accounts in accordance with the Acid Rain Program. (5) An allowance shall not be deducted in order to comply with the requirements under paragraph (1) of the sulfur dioxide requirements prior to the calendar year for which the allowance was allocated. (6) An allowance allocated by the Administrator under the Acid Rain Program is a limited authoriz:ation to ,emit sulfur dio,xide in accordance with the Acid Rain Program. No provision ofthe Add Rain Pro.gram, the Acid Rain permit app.lication, the Add Rain permit, or an exemption under 40 CFR 72.7 or 72.8 and no provision of !aw shall be construed to limit the authority of the United States to terminate or limit such authoriz:ation. (7) An allowance allocated by the Administrator under the Acid Rain Program does not constitute a property right EP~. Fom17610·'16 (rev. 12·03) Marshall Steam Station Acid Rain - Page 3 Plant Name (from Step 1 l fEP 3, ont'd. Nitro,gen Oxid,es Require:ments The owners and operators of the source and each affected unit at the source shall comply with the applicable Add Rain emissions limitation for nitrogen oxides. Excess Emissions Requirements (1) The designated representative of an affected unit that has excess emissions in any calendar year shall submit a proposed offset plan, as required under 40 CFR part 77. (2) The owners and operators of an affected unit !hat has excess emissions in any calendar year shall: (i) Pay without demand the penalty required, and pay upon demand the interest on that penalty, as required by 40 CFR part 77; and (ii) Comply with the terms of an approved offset plan, as required by 40 CFR part 77. Recordkeeping and Reporting Requirements (1) Unless otherNise provided, the owners and operators of the source and each affected unit at the source shall ke,ep on site at the source each ofthe .following documents for a period of 5 years from the date the document is created. This period may be extended for cause, at any time prior to the end of 5 years, in writing by !he Administrator or permitting auth.ority.: (i) The certificate of r'epresentation for the designated representative for the source and each affected unit at the source and all documents that demonstrate the truth of the statements in the c.ertificate of representation, in accordance with 40 CFR 72.24; provided that the certificate and documents shall be retained on site at the source beyond such 5:.year period u.ntil such documents ~re superseded because of the subm1ss1on of a new certrfrcate of representation changrng the desrgnated representative; (ii) All emissions monitoring information, in accordance with 40 CFR part 75, fi!rovided that to the extent that 40 CFR part 75 provides for a 3-year period for recordl<e,eping, !he 3-year period shall apply, (iii) Copies of all reports, compliance certifications, and other submissions and all records made or required under the Acid Rain Program; and, (iv) Copies of all documents used to complete an Acid Rain permit application and any other submission under the Acid Rain Program or to demonstrate compliance with the requirements of the Acid Rain Program. (2) The designated representative of an affected source and each affected unit at the sou me shall submit the reports and compliance certifications required und.er the Acid Rain Program., including th0se under 40 CFR part 72 subpart I and 40 CFR,part 75. Liabil'ity (i) Any person who knowingly violates any requirement or prohibition of the Acid Rain Program, a compl,ete Acid Rain permit application, an AcidRain permit, or an exemption under 40 CFR 7.2.7 or 72.8, including any requirement for the payment of any penalty owed to the United States, shaN be subject to enforcement pursuant to section 11 3(c) of the Act (2) Any person who knowingly makes a false, material statement in any record, submission, or report under the Acid Rain Program shall be subject to criminal enforcement pursuant to section 113(c) of the Act and 18 U.S.C. 1001. (3) No permit revision shall excuse any violation of the requ.irements of the Acid Rain Program that occurs prior to the date that the revision takes effect.. (4) Each affected source and each affected unit shall meet the requirements of the Add Rain Program. Acid Rain - Page 4 Marshall Steam Station Plant Name lfrom Steo 11 Step 3, Liability, Co.nt'd. Cont'd. (5) Any provision ofthe Acid Rain Program that applies to an affected source (including a provision applicable to the designated representative of an affected source) shall also apply to the owners and operators of such source and of the affected units at the source. (6) Any provision of the Acid Rain Program that applies to an a:ffe-.ded unit (including a provision applicabl,e to the designated represe,ntative o,f an affected un:it) shall also apply to the owners and operators of such unrt. Except as provided under 40 CFR 72.44 (Phase II repowering extension plans) and 40 CFR 76.11. (NO, averaging plans), and except with regard to the requirements applicable to units with a common stack under 40 CFR part 75 (including 40 CFR 75.16, 75.17, and 75.18), the owners and operators and the designated representative of one affected unit shall not be liable for any violation by any other affected unit of whkh they are not owners or operators or the designated r-epresentative and that ls located at a source of which they are not owners or operators or the designated repr,esentative. (7) Each violation of a provision of 40 CFR parts 72, 73., 74, 75, 76, 77, and 78 by an affected source or affected unit, or by an owner or operator or designated re:pres·entative of such source or unit, shaH be a s-eparate violation of the Act. Effect on Other Authorities No provision of the Acid Rain Program, an Add Rain p'ermit applicati'on, an Acid Rain permit, or an exemption under 40 CFR 72.7 or 72.8 shall be construed as: (1) Except as expressly provided in title IV of the Act, exempting or excluding the owners and operators and., to the extent applicable, the des,ignated representative of an affected source or affected unit from comtyliance with any other provision -of the .A.ct,..including the provisions of title I of the Act relating to applicable NaHonal AmbientAirQuality Standards or State lmplementation.Pians; (2) Limiting the number of aHowances a unit can hold; provided, that the number of allowances held by the unit shall not affect the source's obl.igation to comply with any other provisions of the Act; ,{3) Requiring a change of any kind in any State law regulating el:ectric utility rates and charges, affectiing .any St.ate law regarding such State regulation, or limiting SlKh State regulation, including any prudence review requir-ements under such State law; (4) Modifying the Federal Power Act or affectrng the authority of the Federal Energy Regulatory Commission under the Federal Power Act; or, (5) Interfering with or impairing any program for competitive bidding for power supply in a State in which such program is established. STEP4 Certi:fication Read the certification ! am authori.z.ed to make this ·submission on beha.lf of the owners and operators of the affected source or aff-ected units for which the submission 'is made. I certi'fy under penalty of law that I have personally examined, and am familiar with, the stal,ements and information submitted in this document and all its attachments. Based on my inquiry of those individuals with primary responsibility for obtaining the information, I certify that the statements and information ar-elo the best of my knawledg:e and belief true, accurate, and complete. I am aware that there are significant penalties far submitting fallse statements and information or omitting required statements and information, including the possibility of fine or imprisonment. statement, sign, and date . Mitch C. 'Griggs Name Siqnature EPA Form 71310-1 6 (rev. 12-03) ..-:::>-d '-'/ c:! / ~/"/,1// Date c./-s/o7 United States Environmental Protection Agency &EPA OMB No. 2060JJ258 Acid Ratn Program Phase II NOx Compliance Plan Page[Dof[D For more information, see instructions and refer to 40 CFR 76.9 This submission is: 0 New KJ Revised STEP 1 Indicate plant name. State, .-:lnd ORIS code from NADB, ft applicable Plant Name Marshall Steam Station NC State 2727 ORIS Code Identity each affected Group 1 and Group 2 boiler using the boiler ID# from NAOB, if app!lcable. Indicate boiler typE: "CB" for cell burner, "CY" for cyclone, "DBW" tor dry bottom wall~fired, "T" for tangentially fired, "V" for vertically fired, and"WB'"' for wet Cottom. Indicate the compliance option selected for each unit. STEP 2 1 T-fired 1,0# 2 T -fired ype 3 ID# T·fired 4 ID# T-fired ype ype l<Ssl()n '\'"""''on o u.;<r mmtHu tor Phase d ~nbottom wa 1-firea1Xffi:ers} ,Sqndard .anr)ualiv~mqe D D D 0 lbl St&ndard ftnouolovftG!ge D 0 D D 0 D li\}i\;',~;m' li\r,>it,!goi,i;i~oA<r {f) Stnndard annual average BB D 0 D 0 D D D D D 0 D 0 D D D D 0 D D 0 0 0 0 D 0 D lql Stondord am)ualoverooe (ilflisswn lunitatlon ot 0.13b- D 0 0 D D D ,/,Stondard.anoualovecooe lllSS\.011 l)!JHtatJO() Ot 0 J:HJ D 0 D 0 D 0 D 0 D D 0 D ~ !]I [29 0 D D 0 D D D D D D D D D 0 Cr1\isswn ilffilta1Jon ot U.4-!:l lb/mmBtuJfQf.PPhase se I tangentmuy ti~) (dl_St<Jnd<~rd _;:moun! 1ver:<t_qe- ••11ssl()n 1\mttolton o 0 .,lb mmtltu tor Ph~se I dry bottom w<:~l-tire<ri501iers) (e) Stnndard annual nvem_qe ti3ngenti~fy 1f rs) ,issff· n ll'mitation of OM OHll tu tor cell oumor ru)oilers lb/mm8tu (for cyclon-e boHers} llnmtst u tQr vertically b01 1e S) mred (i) Standard annual average lissi§n 1\·01itation of0.84 nt!ll tu tor wet bottom m)oilers 111 NO, Averoghlo Plan (Include t1'0~ Averagmg l:>ml) ~~~4~'l':'I-'W'!~'Vffallllli~~~~' stand~HJ~~lJssJon Icheck the lirn}tation t>o~ ~ al,x)ve form<.;$t stnnqe,nt liiDII,atiOil at:mllcabl€ tO any 1Jnlt util1z1ng staCK) &~"!B;\'ra.;~~v~llf:3ii!;'?Jcl~ •o Avorag1nq l~hec;~tthe NO. Ay:er~gmtl PlanJ)OXpnd Nu, AVerl:lgmg tonnJ il~elode EPA Forrn 7610-28 (12-03) l Marshall Steam Station· NOx Compliance~ Page 2 Page [2J of !ant Name (from Step 1) STEP :2., cont'd. n aD# BD# aD# n n c D D Type ype ype ~ ~PA-agi?roved common c 1 to ~B"('Flf\-Jl:J'Jhod ursua · . ra)(2)(1J( ). (a)(2)(ill)(B), 0 0 0 0 0 0 ~~EL ~A:JL ns~ncJutVhrh atron ma ~eflt!on, or 'R,g enewn! form as appropriate} 0 0 0 0 0 0 ~'lfl'\'"*"''on.r,•'12fs"g~' un. rcevr.w . • . . A or emonstrotwn pen · :ongom_g {o} Petition for AEf.. 0 0 0 0 0 0 (p) Repowering extensjon plan 0 0 0 0 0 0 "1\\i l2J or (b)(2) approved or under rev1ew STEP 3 Read the standard requirements and certification, enter the name of the designated representative, s1gn & Standard Requirements General. This source is subject to the standard requirements in 40 CFR 72.9 (consistent with 40 CfR 76.8{e)(1)(i)). These requirerr~E!nts are listed in this source's Acid Rain Permtt. Special Provisions for Early Election Units A unit that is governed by an approved e.'1riy election ptan shai! be subject to an emissions as provided under 40 CFR 76.8(a)(2) except as provk}ed under40 CFR 76.8(e){3){lli). and operato!'s of a unit governed by an approved early election pian shalt be flable for any viol at'''" ,,f ~oe plan or 4D CFR 76.8 at that unit. The O'Wners and operators shaH be liable, beginning Janua1y 1, 2000, for fulfilling the obligations specified in 40 CFR Part 77. Terrninatfoo. An approved early election plan shall be in effect only until the eari'1er of January 1. 2008. or January 1 of the calendar year for which a tem1ination of the plan ~kes effect !f the designated representative of the unit under an approved earty election pjan fails to den10nstrate compliance with the applicable emissions limitation under 40 CFR 76.5 for any yeM during the period beginning January 1 of 1he fit3t year the early election takes effect and eoding December 31, 2007, the pemirtting authority wifl terminate the plan. The terminatioo will take effect !:J8Qinntr<g January 1 of t!w ye?.:r after the year forvih!ch there is a bik:re to demons.tr;:,te cornp!iance, ond the designated representative may not su!xnil a nev< earfy e!ection plan. The designate-d representaiive of the unit under an approved early eledlon plan may te;min.ate the pian .any year prior to 2008 but may not submrt a new e3rly election plan. In order to terminate tho ptan, the designated representa-tive must submit a notice under 40 CFR 72.40(d) by J:muary 1 of the year forvillich ihe tem1ination is to take effect If an early election plan is terminated any year prior to 2000, the unit shall meet. beginning .January ·1. 2000, the applicable emi.s:sion."S limitation for N05 for Phase ll units with Group i boHers under 40 CFR 76.7. If an early election plan is temo'rnated on or after 2000, the ur>it shall nle€l beginning oo the effective date of the tem1ination. the applicable emissions limitation for NOx for Phase H unit_q with Group 1 boilers under 40 CFR 76}. Certification l am authorized to make this submission on behatf of the o>vners and operators of the affected source or affected units for v,-hich the svbmissioo is rna de. I certify under penatty of !aw that ! have personally examined, and am famiilar wii:h, the staternents and lnforma6on wbrnitted in t1ls docurnent and a!l it.s attachments. Based on my inquiry of tt-cse individuals vlith primary responsibility for obtaining the infonnation, J certify that the staternents and inf00l13l:ion are to the best of my knawiedge and belief true. accurate, and compiete. ! am a·.vare thnt there are sfgnificant pen8.1ties for submitting false statements and information or omitting required statements and information, including the possibility of fine or inlj.)fisonment. -" Name S!gr<3tufe EPA Fonn 7610-28 (12-{}3) Mitchell C. Griggs (Alt. AAR) United States Environmental Protection Agency Acid Rain Program &EPA OMB No. 2060-0258 Phase II NOx Averaging Plan For more information, see instructions and refer to 40 CFR 76.11 This submission is: 0 Page1 (Z] Revised New Page (jJ of {a)_ STEP 1 Plan...' Name State ID# EmssJOn limitation (b) (c) AGEL Annual Heat !nputlimlt Belews Creek NC 1 0.68 0.11 61,879,230 Belews Creek NC 2 0.68 0.10 78,743,845 NAD8. In column (a), fin in each unit's appHcable e:mlssion !.imitation from 40 CFR 7G.5, 76.6, or 76. 7. In Buck NC 5 0.40 0.42 1,757,795 Buck NC 6 0.40 0.42 1, 757,795 column (b), assfgn an Buck NC 7 0.40 0.39 2,107,277 Buck NC 8 0.40 0.24 8,531,789 Identify the units participating in this averaging plan by plant name., State., and boHer ID# from a1ternatlve contemporaneous annual emls·slons limitation :{A:CEL) in Buck NC 9 0.40 0.24 8,567,507 In column (e}, assign an annual heat input ~imitation tn.·mmBtu Cayuga IN 1 0.45 0.38 30,733,860 to each unit. Continue to page 3 if necessary. Cavuoa IN 2 0.45 0.36 34 149 011 lb/mmBtu to each unit, stu-welahted annual emtsslon rate averaged over the untts lfthey are operated in accordance with the proposed averaging plan STEP 2 Btu~welghte? a_nnual average emiSSIOn rare ror same unns operated In compliance with 40 CFR 76.5, 76.6 or76.7 ~-----0_._27------~' ~ ~'---------0-.4-8----~ Use the ·formula to enter the Stu¥weigl1ted annual emission rate averag-e-d over the units if they are operated tn ·accordance wlth the proposed aver<r~gfng plan and the Btu¥weighted a:nnuai ~-~orrection i These numbers were ~~~e;~~~~:i dated 12/12/06 average emission rate tor the same units If they are operated in t compll.n.ocll with 40 CFR 76.5, 76.6, or 76.7. The former must be less than or ·equaf to the latter. Hit i•l Where, Ru Rn HI; n EPA Form 7610-29 (1:2-03) Alternative contemP.oraneous annual emlsslon limitation for unit l, in !blmmBtu, as spectfied in column (b) of Step 1: Applicabte emission limitation for unit i, in Jb/mmBtu, as specified in column {a) of Step 1; Annual heat input for unit l. in mmBtu, as speclfl.ed in column {C) of Step 1; Number of units Jn the averaging plan 141 ! j' I / ~!ant Name (from STEP 3 ~ Marshall NO, Averaging- Page 2 step 1} This plan is effective for calendar year 2007 through calendar year _:::2::_0_:1c:lc__ __ unless notlficailon to terminate the plan ls glven. Mark one of the- two options an.d e.nter dates. 0 Treat thl.s plan as 0- identical plans, each effectlve for one calendar year for the following calendar ye.ars: _ _ _ , _ _ _ , _ _ _ , _ _ _ and _ _ _ unless notification to terrnl.nate one 0r more of'these plans. Js given. STEP 4 Special Provis-ions Read the special provisions and Emission Um!tatiotrs certification, enter the name of the d.esignated representativ·e, a.nd sign and date. Each affected unit'in an approved aver:agin~ plan is in compliancewlth the Add Rain emission limitation forNOx under the plan on1y If the following reqUirements .are met: {J) For each unlt., the unit's-actual annual average emission rate for the calendaryear, in lb/mmBtu.lslessthanor equal to Its alternative conte;mporaneous annu:aJ e.r:nl~s-lo.n !lm.ltat1on In .the averaging plan, and . . (a) For eaCh un!twith an alternative contemporaneous·emrss!on limitation Jessstringentthanthe applicable em1ss10n limltatlon in 40 CFR 76.5~ 76.6, or7&.7, the actual annual'heatinputtorthe calendar year does not,exceed the annual' heat lnpu± limit In the averaglng ptan, {b) For each unftwlth an alternative contemporaneous emission llmitation mor-e string-entthanthe applicable emission limitation Jn40 CFR 76.5, 76.6. or76.7, the actual annual heat tnputfarthe ca!enctmyear!s-not Jess'than ihe annual heat Input umtt In the averaging plan, or {li) jfOne or more of the untts does not meet the requirements of (1), the designated representative shaU demonstrate, in accordance with 40 CFR 76.11 (dX1 )(li)(A)-and (B), that the actual Btu-weightedannua1 ave.ragee.misslon r-a1e fortheunlts in the plan is less. than or equal to the Btu-weighted annual average rate forthesame units had they each been operated, during the same period oflime, In compliance With the applicable emission limitations. In 40 CFR 76.5, 76.6, or 76.7, (Ill) Jfthere Is a successful group shoWing of compliance und.er 40 CFR 76.11 (d)(1 )(ii)(A) and (B) for a calendar year, thenal!:unitsln the averaging plan shall be deemed to be In compliance1ortnatyearwith their alternative contemporaneous emtssion Hmitatlons and annual .heat input flmlts under (i). The owners an_d operators of a unit governed by an·approved averaging pran shall !)eHable for any violation ofthe p1an or-this section atthatunlt or any other un ittn:the plan, lncludlng-Uab!!ity for fUlft!llng- toe obfigations spedf\ed in part 77 of this chapter and sections 113 and 411 of the Act. Termtnatlon The designated; representative may submit a notmcation to terminate an approved averaging plan, In accordance wlth 4'0 CFR 72.40(d), no later than October 1 of the calendar year for wn:Jch. the plan ls 1o be terminated. CertlficaHon 1am authorized to make this submission on behaffoftheownersand operators of the affected source _or affected units forwh'rch the submission is made, I certify under penalty oflawthatl have personalty examined., and am tamHiarwith, the statements and information submitted in this document and all Its attachments. Based >On my inqulryofthose fndlvldualswtth primaryresponsibllltyforobta!ningthe information. I certny thatthestatements and information are to the best of my knowledge and beJieHrue, accurate. and complete. 1am aware that there are significant penalties fOr subm!tting false statements and tnfOnnabon or omitting required statements and information. including the possibility of fine or imprisonment. Name Mitchell C. Griggs (AIL AAR) Sl nature EPA Form 7610-29 (12-03.) /A ' Marshall Iant Name {from step 1} NO,. Averaglng -Page 3 (a) (b) (c) Alt. Con temp. Emission Limitation Emission Annual Heatlnputlirnit Plant Name Cliffside NC 1 0.40 0.60 1,748,054 Continl:le the identification of units from Step 1, Cliffside NC 2 0.40 0.57 11766,424 page. 1, here. Cliffside NC 3 0.40 0.59 3,200,829 Cliffside NC 4 0.40 0.59 3,331,625 Cliffside NC 5 0.40 0.09 41,176,110 Dan River NC 1 0.40 0.56 3,242,839 Dan River NC 2 0.40 0.35 3,886:171 Dan River NC 3 0.40 0.35 8,059,518 East Bend KY 2 0.50 0.24 41,472,175 Edwardsport IN 7-1 0.46 0.78 857,864 Edwardsport IN 7-2 0.46 0.70 611,040 Edwardsport IN 8-1 0.46 0.87 623,263 G. G. Allen NC 1 0.40 0.26 11,331,694 G. G. Arlen NC 2 0.40 0.27 9,413,342 G. G. Allen NC 3 0.40 0.26 17,474,154 G. G. Allen NC 4 0.40 0.26 18,980,416 G. G. Allen NC 5 0.40 0.35 18,714,463 Gallagher IN 1 0.50 0.41 5,389,866 Gallagher IN 2 0.50 0.41 5,119,935 Gallagher IN 3 0.50 0.36 6,624,030 Gallagher IN 4 0.50 0.36 6,170,982 Gibson IN 1 0.50 0.29 40,679,344 Gibson IN 2 0.50 0.29 35,784,543 Gibson IN 3 0.50 0.30 45,485,728 Gibson IN 4 0.50 0.29 53,603,321 Gibson IN 5 0.46 0.30 47,798,920 Marshall NC 1 0.40 0.26 28,002,460 STEP 1 EPA Fonn 7610-29 (12-03) 10# Limitation Marshall Plant Name (from Step 1) NOx Averaging - Page 3 (a) (b) (c) Alt STEP 1 Continue the identificatlon of units fr.om Step 1, Contemp. Emiss1on Limitation Limitation Emission Annual Heat lnput.Umit Plant Name State 10# Marshall NC 2 0.40 0.31 23 044 573 Marshall NC 3 0.40 0.29 48,294,356 Marshall NC 4 0.40 0.29 47,312,073 Riverbend NC 7 0.40 0.29 5,267,986 Riverbend NC 8 0.40 0.35 4,919,495 Riverbend NC 9 0.40 0.26 8,280,409 Riverbend NC 10 0.40 0.26 8,281,677 W.S Lee sc 1 0.40 0.33 5,680,028 W.S Lee sc 2 0.40 0.33 6,064,103 w.s Lee sc 3 0.40 0.32 10,497,688 Wabash River IN 1 0.50 0.1.0 11,961,748 Wabash River IN 2 0.50 0.45 6,026,584 Wabash River IN 3 0,50 0.45 5,562,925 Wabash River IN 4 0.46 0.45 6,170,782 Wabash River IN 5 0.50 0.45 5,507,505 Wabash River IN 6 0.45 0.45 21,205,567 page 1, here. EPA Form I610-29 (12-03) CAIR Permit Application Page 1 (for sources covered under a CAIR SIP) For more information, refer to 40 CFR 96.121, 96.122, 96.221, 96.222, 96.321, and 96.322 This submission is: f8J New D Revised STEP 1 Marshall Steam Station Identify the source by plant name, State, and ORIS or facility code 002727 NC Plant Name State ORIS/Facility Code STEP 2 Unit 10# NOx Annual S01 NOx Ozone Season Enter the unit 10# for ,_:::.::;:::__ _ _ _ _ _ _ _ _ _ _ _ _ __,,-:.::::::_:_::::.::=---,-.::__::~------,:.:-=::~=~==:.:_:____, each CAIR unit and indicate to which CAIR programs each unit is subject (by placing an "X" in the column) 1-------------------i--------+--------i----------i 2 ~' X X 3 X X X 4 X X X 1-------------------------------+---------------+---------------+- i I I ' I I I I I X I . I I I ' i STEP 3 Read the standard requirements and the certification, enter the name of the CAIR designated representative, and sign and date Standard Requirements (a) Permit Requirements. (1) The CAIR designated representative of each CAIR NOx source, CA!R S02 source, and CAIR NOx Ozone Season source (as applicable) required to have a title V operating permit and each CAIR NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) required to have a title V operating permrt at the source shall: (i) Submit to the permitting authority a complete CAIR permit application under §96.122, §96.222, and §96.322 (as applicable) in accordance with the deadlines specified in §96.121, §96.221, and §96.321 (as applicable): and (ii) Submit in a timely manner any supplemental information that the permitting authority determines is necessary in order to review a CAIR pennit application and issue or deny a CAIR permit. (2) The owners and operators of each CAIR NOx source, CAIR 802. source, and CAIR NOx Ozone Season source (as applicable) required to have a title V operating permit and each CA!R NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) required to have a title V operating permit at the source shall have a CAIR permit issued by the permitting authority under subpart CC, CCC, and CCCC (as applicable) of 40 CFR part 96 for the source and operate the source and the unit in compliance with such CAIR permit. (3) Except as provided in subpart H, H\, and !\\1 (as applicable) of 40 CFR part 96, the owners and operators of a CAIR NOx source, CAIR S02 source, and CAIR NOx Ozone Season source (as applicable) that is not otherwise required to have a title V operating permit and each CAIR NOx unit, CAIR 80 2 unit, and CAIR NOx Ozone Season unit (as applicable) that is not otherwise required to have a title V operating permit are not required to submit a CAIR permit application, and to have a CAIR perm"1t, under subpart CC, CCC, and CCCC (as applicable) of 40 CFR part 96 for such CA!R NOx source, CAIR 80 2 source, and CAIR NOx Ozone Season source (as applicable) and such CAIR NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable). Marshall Steam Station Plant Name (from Step 1) STEP 3, continued J CAIR Permit Application Page 2 - - - - (b) Monitoring reporting. and recordkeepinq requirements. (1) The owners and operators, and the CAIR designated representative, of each CAIR NOx source, CAIR S0 2 source, and CAIR NOx Ozone Season source (as applicable) and each CA!R NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) at the source shall comply with the monitoring, reporting, and recordkeeping requirements of subparts HH, HHH, and HHHH (as applicable) of 40 CFR part 96. (2) The emissions measurements recorded and reported in accordance with subparts HH, HHH, and HHHH (as applicable) of 40 CFR part 96 shall be used to determine compliance by each CAIR NOx source, CAIR S0 2 source, and CAIR NOx Ozone Season source (as applicable) with the CAIR NOx emissions limitation, CAIR S02 emissions limitation, and CAIR NOx Ozone Season emissions limitation (as applicable) under paragraph (c) of §96.106, §96.206, and §96.306 (as applicable). (c) Nitrogen oxides emissions requirements. (1) As of the allowance transfer deadl'me for a control period, the owners and operators of each CAIR NOx source and each CAIR NOx unit at the source shall hold, in the source's compliance account, CAIR NOx allowances available for compliance deductions for the control period under §96.154(a) in an amount not Jess than the tons of total nitrogen oxides emissions for the control period from all CAIR NOx units at the source, as determined in accordance with subpart HH of 40 CFR part 96. (2) A CAIR NOx unit shall be subject to the requirements under paragraph (c)(1) of §96.106 for the control period starting on the later of January 1, 2009 or the deadline for meeting the unit's monitor certification requirements under §96. 170(b)(1 ), (2), or (5) and for each control period thereafter. (3) A CAIR NOx allowance shall not be deducted, for compliance with the requirements under paragraph (c)(1) of §96.106, for a control period in a calendar year before the year for which the CAIR NOx allowance was allocated. (4) CAIR NOx allowances shall be held in, deducted from, or transferred into or among CAIR NOx Allowance Tracking System accounts in accordance with subparts FF, GG, and H of 40 CFR part 96. (5) A CAIR NOx allowance is a limited authorization to emit one ton of nitrogen oxides in accordance with the CAIR NOx Annual Trading Program. No provision of the CAIR NOx Annual Trading Program, the CA!R permit application, the CAIR permit, or an exemption under §96.105 and no provision of law shall be construed to limit the authority of the State or the United States to terminate or limit such authorization. (6) A CAIR NOx allowance does not constitute a property right. (7) Upon recordation by the Administrator under subpart EE, FF. GG, or !I of 40 CFR part 96, every allocation, transfer. or deduction of a CA!R NOx allowance to or from a CA!R NOx source's compliance account is incorporated automatically in any CAIR permit of the source that includes the CA!R NOx unit Sulfur dioxide emission requirements. (1) As of the allowance transfer deadline for a control period, the owners and operators of each CA!R S02 source and each CAIR S0 2 unit at the source shall hold, in the source's compliance account, a tonnage equivalent of CAIR SO::: allowances available for compliance deductions for the control period under §96.254(a) and (b) not less than the tons of total sulfur dioxide emissions for the control period from all CAIR S0 2 units at the source, as determined in accordance with subpart HHH of 40 CFR part 96. (2) A CAIR S0 2 unit shall be subject to the requirements under paragraph (c)(1) of §96.206 for the control period starting on the later of January 1, 2010 or the deadline for meeting the unit's monitor certification requirements under §96.270(b)(1 ), (2), or (5) and for each control period thereafter. (3) A CAIR S0 2 allowance shall not be deducted, for compliance with the requirements under paragraph (c)(1) of §96.206, for a control period ·In a calendar year before the year for which the CAIR S0 2 allowance was allocated. (4) CA!R. S0 2 a!!owances shall be held in; dedt.Jcted from, or transferred into or .::1mong CAIR S0 2 Allowance Tracking System accounts in accordance with subparts FFF, GGG, and Ill of 40 CFR part 96. (5) A CAIR S0 2 aJJowance is a limited authorization to emit sulfur dioxide in accordance with the CA!R S02 Trading Program. No provision of the CAIR S0 2 Trading Program, the CAIR permit application, the CAIR permit, or an exemption under §96.205 and no provision of law shall be construed to limit the authority of the State or the United States to terminate or limit such authorization. (6) A CAJR S0 2 aUowance does not constitute a property right. (7) Upon recordation by the Administrator under subpart FFF, GGG, or Ill of 40 CFR part 96, every allocation, transfer, or deduction of a CAIR S0 2 allowance to or from a CAIR S0 2 source's compliance account is incorporated automatically in any CAIR permit of the source that includes the CAIR S02 unit. Nitrogen oxides ozone season emissions requirements. (1) As of the allowance transfer deadline for a control period, the owners and operators of each CAIR NOx Ozone Season source and each CAIR NOx Ozone Season unit at the source shatl hold, in the source's compliance account, CAIR NOx Ozone Season allowances available for compliance deductions for the control period under §96.354(a) in an amount not less than the tons of total nitrogen oxides emissions for the control period from all CAIR NOx Ozone Season units at the source. as determined in accordance with subpart HHHH of 40 CFR part 96_ (2) A CAIR NOx Ozone Season unit shall be subject to the requirements under paragraph (c)(1) of §96.306 for the control period starting on the later of May 1, 2009 or the deadline for meeting the unit's monitor certification requirements under §96.370(b)(1), (2). (3) or (7) and for each control period thereafter. (3) A CAIR NOx Ozone Season aHowance shall not be deducted, for compliance with the requirements under paragraph (c)(1) of §96.306, for a control period in a calendar year before the year for which the CAIR NOx Ozone Season aliowance was allocated. (4) CAIR NOx Ozone Season allowances shall be held in, deducted from, or transferred into or among CAIR NOx Ozone Season Allowance Tracking System accounts in accordance with subparts FFFF, GGGG, and Ill! of 40 CFR part 96. (5) A CAIR NOx allowance is a limited authorization to emit one ton of nitrogen oxides in accordance with the CAIR NOx Ozone Season Trading Program. No provision of the CA!R NOx Ozone Season Trading Program, the CA!R permit application, the CAIR permit, or an exemption under §96.305 and no provision of law shall be construed to limit the authority of the State or the United States to terminate or limit such authorization. (6) A CAIR NOx allowance does not constitute a property right (7) Upon recordation by the Administrator under subpart EEEE, FFFF, GGGG, or Iff! of 40 CFR part 96, every allocation, transfer, or deduction of a CAIR NOx Ozone Season allowance to or from a CAJR NOx Ozone Season source's compliance account is incorporated automatically in any CAIR permit of the source. Marshall Steam Station CAIR Permit Application Page 3 Plant Name (from Step 1) STEP 3, continued (d) Excess emissions requirements. If a CAIR NOx source emits nitrogen oxides during any control period in excess of the CAIR NOx emissions limitation, then: (1) The owners and operators of the source and each CAIR NOx unit at the source shall surrender the CAIR NOx allowances required for deduction under §96.154(d)(1) and pay any fine, penalty, or assessment or comply with any other remedy imposed, for the same violations, under the Clean Air Act or applicable State law; and (2) Each ton of such excess emissions and each day of such control period shall constitute a separate violation of this subpart, the Clean Air Act, and appHcable State law. If a CAJR S0 2 source emits sulfur dioxide during any control period in excess of the CAIR S0 2 emissions limitation, then: (1) The owners and operators of the source and each CAIR S0 2 unit at the source shall surrender the CA!R S02 allowances required for deduction under §96.254(d )(1) and pay any fine, penalty, or assessment or comply w·rth any other remedy imposed, for the same violations, under the Clean Air Act or applicable State Jaw; and (2) Each ton of such excess emissions and each day of such control period shall constitute a separate violation of this subpart, the Clean Air Act, and applicable State law. If a CAIR NOx Ozone Season source emits nitrogen oxides during any control period in excess of the CAIR NOx Ozone Season emissions limitation, then: (1) The owners and operators of the source and each CAIR NOx Ozone Season unit at the source shall surrender the CAIR NOx Ozone Season allowances required for deduction under §96.354(d)(1) and pay any fine, penalty, or assessment or comply with any other remedy imposed, for the same violations, under the Clean Air Act or applicable State law; and (2) Each ton of such excess emissions and each day of such control period shall constitute a separate violation of this subpart, the Clean Air Act, and applicable State law. (e) Recordkeepinq and Reporting Requirements, ('1) Unless otherwise provided, the owners and operators of the CAIR NOx source, CAIR S0 2 source, and CAIR NOx Ozone Season source (as applicable) and each CAlR NOx unit, CAIR 80 2 unit, and CAIR NOx Ozone Season unit (as applicable) at the source shall keep on site at the source each of the following documents for a period of 5 years from the date the document is created. This period may be extended for cause, at any time before the end of 5 years, in writing by the permitting authority or the Administrator. (i) The certificate of representation under §96.113, §96.213, and §96.313 (as applicable) for the CAIR designated representative for the source and each CA!R NOx unit, CAIR S0 1 unit, and CAIR NOx Ozone Season unH (as applicable) at the source and a!! documents that demonstrate the truth of the statements in the certificate of representation; provided that the certificate and documents shall be retained on site at the source beyond such 5~year period until such documents are superseded because of the submission of a new certificate of representation under §96.113, §96.213, and §96.313 (as applicable) changing the CA!R designated representative. (ii) All emissions monitoring information, in accordance with subparts HH, HHH, and HHHH (as applicable) of 40 CFR part 96, provided that to the extent that subparts· HH, HHH, and HHHH (as applicable) of 40 CFR part 96 provides for a 3-year pedod for recordkeeping, the 3·year per'1od shall apply. (iii) Copies of all reports, compliance certifications. and other submissions and all records made or required under the CAIR NOx Annual Trading Program, CAIR S02 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable). (iv) Copies of ali documents used to complete<=~ CA!R permit application and any other submission under the CAJR. NOx Annual Trading Program, CAIR 80 2 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable) or to demonstrate compliance with the requirements of the CAIR NOx Annual Trading Program, CAIR 80 2 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable). (2) The CAIR designated representative of a CA!R NOx source, CAIR 80 2 source, and CAIR NOx Ozone Season source (as applicable) and each CA!R NOx unit, CAIR 80 2 unit, and CAIR NOx Ozone Season unit (as applicable) at the source shall submit the reports required under the CAlR NOx Annual Trading Program, CAIR S0 2 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable) including those under subparts HH, HHH, and HHHH (as applicable) of 40 CFR part 96. (f) Liability (1) Each CA!R NOx source, CAIR S0 2 source, and CAIR NOx Ozone Season source (as applicable) and each NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) shal! meet the requirements of the CA!R NOx Annual Trading Program, CA!R 80 2 Trading Program, and CA!R NOx Ozone Season Trading Program (as applicable) (2) Any provision of the CAIR NOx Annual Trading Program, CAIR S0 2 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable) that applies to a CAIR NOx source, CA!R S01 source, and CAIR NOx Ozone Season source (as applicable) or the CA!R designated representative of a CAIR NOx source, CAIR S0 2 source, and CAIR NOx Ozone Season source (as applicable) shall also apply to the owners and operators of such source and of the CAIR NOx units, CAJR 802 units, and CAIR NOx Ozone Season units (as applicable) at the source. (3) Any provision of the CA!R NOx Annual Trading Program, CAIR S0 2 Trading Program, and CAIR NOx Ozone Season Trading Program (as applicable) that applies to a CAIR NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) or the CAIR designated representative of a CA!R NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) shal! also apply to the owners and operators of such unit. Marshall Steam Station CAJR Permit Application Page 4 Plant Name (from Step 1) STEP 3, continued (g) Effect on Other Authorities. No provis'1on of the CA!R NOx Annua\ Trading Program, CA!R S0 2 Trading Program, and CA!R NOx Ozone Season Trading Program (as applicable), a CA!R permit application, a CAIR permit, or an exemption under§ 96.105, §96.205, and §96.305 (as applicable) shall be construed as exempting or excluding the owners and operators, and the CAIR designated representative, of a CAIR NOx source, CA!R S02 source, and CAIR NOx Ozone Season source (as applicable) or CArR NOx unit, CAIR S0 2 unit, and CAIR NOx Ozone Season unit (as applicable) from compliance with any other provision of the applicable, approved State implementation plan, a federally enforceable permit or the Clean Air Act. Certification I am authorized to make this submission on behalf of the owners and operators of the source or units for which the submission is made. I certify under penalty of law that I have personally examined, and am familiar with, the statements and information submitted in this document and all its attachments. Based on my ·mquiry of those individuais wlth primary responsibility for obtaining the information, I certify that the statements and information are to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false statements and information or omitting required statements and information, including the possibility of fine or imprisonment. Mitchell C Griggs Name [!'~~~i ~ ;:, ~~t~.~;~~~ille Regi~;l;;rQ[r,;~- ~~-· -~~~~~ 11 NORTH CAROLINA DIVISION OF AIR QUALITY NC Facility ID: 1800073 Inspector's Name: Tonisha Dawson Date of Last Inspection: 06/20/20 II Air Permit Review Permit Issue Date: 08/26/20 II ~- -- jl 11 1 ~- Applicant (Facility's Name): Duke Energy Carolinas, LLC- Marshall Steam StatiOn 1 , Facility Address: I Duke Energy Carolinas, LLC -Marshall Steam Station 1 1 j'j 8320 East Highway 150 Terrell, NC 28682 ' SIC: 4911 ! Electric Services • NAICS: 221112/ Fossil Fuel Electric Power Generation · 1 Data~~~~~~~~~~~~~-~-ir~·~'"o'"-~O'c"Pr;;;~:;;a;;;;:·;:;;;;c~l~~~::~l:l;~li~;i:~ ~~~;;;; 1;ii~,~~),'~c~~-;; ) 1 Facility 1 ;, i! - SIP: 2Q .0317 to avoid applicability of2D .0530. 2Q .0317 to avoid applicability o1'2D .0531 NSPS: NESHAP: I'SD: PSD Avoidance: NC Toxics: ll2(r): Other: I Facility Classification: Before: Title V After: Title V Fee Classification: Before: Title V After: Title V Contact Data lr I~ Facility Contact l Authorized Contact Application Data Technical Contact Application Numbc1·: 1800073.11A Date Received: 06/08/2011 Donna Burrell Stephen Immel William Horton Application Type: Modification , Regional Manager Principle EHS Senior Environmental Application Schedule: TV-Sign-50 I(c)(2) Specialist (828) 478-7600 ! Professional Existing Permit Data (828) 478-7820 (980) 373-3226 8320 East Highway !50 Existing Permit Number: 03676/T47 8320 East Highway 150 526 South Church Street Terrell, NC 28682 !existing Permit Issue Date: 09/14/2010 Terrell, NC 28682 Charlotte, NC 28202 Permit Expiration Date: 08/Jl/2015 Existing 11··----~--~~~~~~~~-~~~~~~~~~~~~~~~~~~:~~~:~~~~--~~-~-~~:~ ............ . Review Engineer: Ed Martin Comments I Recommendations: Issue 03676/T48 Review Engineer's Signature: Date: 08/26/20 II Permit Issue Date: 08/26/20 II Permit Expiration Date: 08/31/2015 I. Purpose of Application: Duke Energy Carolinas is requesting a modification to the Marshall Steam Station's current air permit to conduct a short-term trial test study to evaluate the effectiveness of liquid calcium di-bromidc (sorbcnt) on the control of mercury emissions on Units l and 2. The study will be conducted over a two week period where the calcium di-bromide (CaBr2) solution will be spray-applied to the coal going into the boilers at a rate ranging from 0.25- 2.5 lbs/ton of coal. Approximately 30,000 lbs of liquid CaBr2 (53% solution by weight) will be spray-applied onto approximately 37,500 tons of coal. Mercury emissions before and afler the test will be monitored using a speciated mercury CEM. This study is similar to a study on Marshall Unit 4 in the fall of 2010, where CaBr2 and powdered activated carbon were both used to determine the effects on mercury emissions; except powdered activated carbon is not being used for the Units I and 2 study. Even though, as shown belmv, emissions are expected to be well below PSD significance, Duke has requested (permanent) PSD and NSR avoidance conditions rather than a condition under 20 .0530(u) only requiring five years of reporting to determine if the change results in a significant PSD net emissions increase. At this time the change is for a short-term study and Duke states that if they pursue this sorbent injection long term, they would reapply and justify a change in the permit language based on data gathered 1] during the trial test. lf they do not pursue sorbent injection long-term, they could apply to have the PSD avoidance condition removed. This is a significant Title V permit modification pursuant to rule 15A NCAC 2Q .050l(c)(2). Duke must submit a Title V application for the changes made to permit Sections 2.l.A.l6 and 2.l.A.l7 on or before 12 months after commencing operation. The permit shield described in General Condition R does not apply to these changes. II. Permit Changes The fOJ!owino0 d1'ln"CS o· . were made to th"'' Duh.: Fnero-v C·u·o!in·1s Air Permit No 03f7ET47· "='' ' ' I-I C - lvhrslnll - . - --·' ' ·- Part, Section Page No. ~--·---- -- Cover TOC and 49 9 --=--21 Ir ' Change - -~----~------- Amended permit numbers and dates. -------··-··- -- - '-~- ~I _, ...... - ... Corrected CAlR application date from .June 28, 2007 to June 25, _____ ____ 2007. --·---· I Section 2.l.A, Added Section 2. I.A.16 for 15A NCAC 2Q .0317 regulation table [PSD A VOIDANCE] for PM/PM10 and added Section 2.1 A 17 for 15_A NCAC 2Q .0317jl'J_A NSR A VOIDANCE] f()_r:_l'-M2_:L_ Section 2.1.A.16 I Added Section 2.1.A.l6 t(lr !SA NCAC 2Q .0317 I [PSD A VOIDANCE] for PM/PM! 0. Section 2.l.A.l7 for !SA NCAClQ .0317 [NA NSR I Section 2.l.A.l7 I' Added AVOIDANCE] for PM2.5. --·--.. Section Added language to specify that the annual internal inspection of 2.1.B.3.f.ii the baghouse, fabric filters, and ducting for structural integrity is for each 12- month period following the initial ·msp~~tion. Section 3 Updated general conditions to version 3.5. --- ~ ~- -- , --·-------~~------- i ---~-- 21 ·~- 25 so:ss Ill. I Facility Description Duke Power's Marshall Steam Station is an electric utility that generates electrical power. The Marshall Steam Station is permitted for four coal/No. 2 fuel oil-tired electric utility boilers (ID Nos. ES-1, ES-2, ES3, ES-4) and various supporting equipment. IV. Summary of Changes to Emission Sources and Control Devices There are no changes to emission sources or control devices. V. Emission Evaluation During combustion, vapor phase mercury in the coal along with the Ca Br2 will form HgBr and 1--IgBr.~, which will adhere to the flyash and will be captured by the ESP with additional control provided by the wet FGD. The calcium may reform as CaS0 4 , Ca0 2 , or CaC0 3 which is a potential increase in particulate CITIJSS!Ol1S. Duke has furnished what they say is a conservative (overestimated) calculation of the potential increase in PM, PM!O and PM2.S emissions from Ca compounds as shown below. Assumptions: Total amount ofCaBr2 during study: 30,000 lbs Study to last I 0 days at24 In-s/day Coal ash content II% (from 2010 average fuel analysis) Unit I and 2 heat input: 4230 mmBtu/hr each Coal usage (potential): 171 tons/hr each unit Two cases were considered, one based on maximum coal usage at potential operating cond·itions and one based on expected actual average Units I and 2 coal usage (worst case): 2 Maximum coal use during test period: I 0 days x 24 hrslday x 171 tonslhr x 2 units~ Actual average Units 1 and 2 combined coal burn for 10 days in September 2010 = 82,080 tons 37,500 tons Conservatively assume all CaBr2 is converted to CaS0,1• Then using the molecular weights: Molecular wt. CaBr2 ~ 199.88 Molecular wt. CaS04 ~ 136.14 Each lb CaBr2 forms: CaSO,/CaBr2 ~ 136.141199.88 emissions. ~ 0.6811 lbs ofCaS0.1 which adds to particulate Mass of ash in coal: maximum: expected (worst case): Amount of ash increase~ 82,080 tons x 2,000 lb!ton x 0.11 37,500 tons x 2,000 1blton x 0.1 \ ~ ~ 18,057,600 lb ash 8,250,000 lb ash 30,000 Jb CaBr2 x 0.6811 lb CaSOi lb CaBr2 ~ 20,430 lb CaS0 4 In percentage terms: maximum: expected (worst case) 20,430 lbs CaS0 4 I 18,057,600 lbs ash~ 0.1 I 3% increase 20,430 lbs CaS04 I 8,250,000 lbs ash~ 0.248% increase Current stack PM emissions are<: 0.03 lblmmBtu (post FGD PETs), therefore the increase is: maximum: 0.03JblmmBtu x 0.00113 ~ 0.000034 lblmmBtu PM expected (worst case): 0.031blmmBtu x 0.00248 ~ 0.000074 lblmmBtu PM The worst-case increase in PM emissions is: 0.000074 lblmmBtu x 4230 mmBtulhr x 2 Units~ 0.63 lbslhr 0.63 lbslhr x I 0 days x 24 hrslday ~ 15!.0 lbs PM ~ 151.0 lbs I 2000 lbslton ~ 0,0754 tons PM < 25 tpy PSO threshold Assume PM I 0 is 90% of PM: PM I 0 ~ 0.0754 tons PM x 0.90 Assume Pivi2.5 is 29% of PM: PM2.5 ~ 0.0754 tons PM x 0.29 ~ ~ 0.068 tons PMI 0 < 15 tpy PSD threshold 0.022 tons PM2.5 < 10 tpy PSD threshold Therefore, the above PM, PMl 0 and PM2.5 emissions are below PSD significance. Long-term Potential Emissions lf Permitted Based on 8760 hrs For information, even though Duke is not seeking a long-tenn pennit at this time, potential emissions based on operation at 8760 hr/yr would still result in emissions below PSD significance of: PM: 0.63 lblhr x 8760 hrlyr ~ 5519 lblyr I 2000 lb/ton PMIO: 2.76tpyx0.90~2.48tpyPMIO PM2.5: 2.76 tpy x 0.29 ~ 0.80 tpy PM2.5 VI. ~ 2.76 tpy PM Regulatory Evaluation NJ23!7 to avoid a.J2J.ili<;abiliiJI of2D .0530 This condition stipulates that the amount of spray-applying calcium dibromide used in the Units I and 2 boilers (JD Nos. ES-l and ES-2) during the mercury control evaluation study shall not exceed 30,000 lbs. This limit will prevent the particulate emissions as calculated above from being exceeded. The amount of calcium dibromide used is to be reported after completion of the mercury control study. 3 ;?Qjl3l7 to avoid applicabili!Y_gL2D "Q531 Since Catawba County is currently in non-attainment for PM2.5, a separate NSR condition is required for PM2.5 emissions. The same CaBr 2 limits and reporting in the above PSD avoidance condition apply for this condition. 2D .0536 Based on the recent particulate emission test showing emission rate below 0.03 lb/mmBtu, the PM emissions after this modification can be estimated as follows: = 0.03 lb/mmBtu + 0.000074 lb/mmBtu 0.030074 Jb/million Btu, which is much Jess than the SIP limit of 0.20 lb/million Btu. Thcrel'orc, compliance is expected. Taxies Duke has supplied the MSDS for CaBr2. A concern at the time the Unit 4 CaBr2 mercury control study \Vas permitted was the possibility that thermal decomposition products fl·om the CaBr2 may inc!ude toxic or corrosive fumes of hydrogen bromide and/or bromine. Bromine is a regulated pollutant under 2Q .0700. ln addition, the spray-applied coal is burned at high temperatures in the boiler, so the possibility of thermal decomposition of the sorbcnt, and formation and emission of bromine was addressed. Duke investigated this issue and offered the following: After combustion at > 500 °C, bromine will leave the WFGD as bromide ... Thus, most qf the bromine added to the coal as Cal3r1 is leaving a limestone-based WFGD once again us CaBr, with its off-water. Only a ve1y small amount is emitted af the stack as HEr(< 1 mg f!Br / ds·cm), bui not as bromine. Halogen measurement methods (M26) are not sensitive enough to detect the levels o{ concentration you (Bill H) citedfor NC requirements. Any halogen emitted at the stack is likely to be HBr and not Br 2, and HEr ·will be below detection limits. The practical detection limit for bromides at the stack using !1126 is ~0.04 ppm. At the detection limit, it would be vety difficult to determine what the accurate speciation may be. The NC TPER level for bromine of 0.054 lb/hr is about 0. 003 ppm for Marshall [Unit 4/ (assume 700 MWe), well below the 0. 04 ppm detection limit for bromides via M26. In addition, two EPRI reports (not yet published) support this statement and show bromides at the stack to be below detection limits by all practh:al purposes. These reports have not been (~((rei ally published and are conjldential at this time. After reviewing this issue, DAQ concluded that the formation and emission of bromine (Br 2) is not expected and therefore air taxies do not apply. VI!. Other Requirements PE Seal Not required. ZQning A zoning consistency is not required since there is no expansion of the facility. Fee Classification The facility fee classification before and after this modification will remain as "Title V". Vlll. Recommendations Issuance is recommended. The draft permit was sent to Duke (see e-mail to Bill Horton irom Ed Mmtin dated August 10, 201 l) lor review. Duke did not have any comments (see e-mail to Ed Martin ffom Bill Horton dated August 22, 2011). Also, the draft permit and review was sent to the Mooresville Regional Office for review (see email to Ed Martin from Tonisha Dawson dated August 11, 20 J 1), No comments were received from MRO. 4 Comprehensive Application Report for 1800073.1IA 08/26/2011 Duke Energy Carolinas, LLC ·Marshall Steam Station- Terrell (JR()()()73) Catawba County Pennit/Latest Revision: 036761 T48 General Ivfonnation: Application DqJes Permit code: TV -Sign-50 1( c )(2) Received Application type: Modification 0610812011 Engineer/Rev. location: Ed Martin/RCO Regional Contact: Tonisha Dawson Facility location: Mooresville Regional Office Facility classification: Title V Clock is ON Application is COMPLETE Status is : Issued ~:onta~t I:i.P~ Technical/Permit Authorized Completeness Due Clock Start 06/08120 ll 07123/20 II Yes N/A 0911912011 fee Information Initial amount: $867.00 Fund type: Date received: 06/08/2011 Amount Due: Add. Amt Rcv'd: Date Rcv'd: 0.00 Deposit Slip#: Location rec'd: Location deposited: 2333 Information Name William THorton, Senior Environmental Specialist Stephen J Immel, Regional Manager Addre.~ <;;~ate 526 South Church Street 8320 East Highway 150 ZIP Charlotte, NC 28202 Tencll, NC 28682 Accq_ptance (::riteria _Keceived2 Yes Yes N/A Yes Calculated Issue Due Acceptance Criteria Descript.ion Application fee Appropriate number of apps submitted Zoning Addressed Source recycling/reduction form Authorized signature PE Seal Complete.ness Criteria .B,eceivs~d? Complete Item Description Telephone (980) 373-3226 (828) 478-7600 Comprehensive Application Report for 1800073.11A 08126/2011 Duke Energy Carolinas, LLC- Marshall Steam Station- Terrell (1800073) Catawba County Application Events Event TV- Acknowledgment/Complete Regional technical review completed/mailed Draft perm it to 1st line supervisor Draft permit to applicant Draft permit to region Penn it issned Start 06/08/2011 06/13/2011 08/11/2011 08110/2011 08111/2011 08/26/2011 Du~ CoJillllete 06/18/2011 06/08/2011 07113/2011 06/20/2011 08/24/2011 08117/2011 08/22/2011 08!18/2011 08/26/2011 08/26/2011 t:::omm-"llt.:, Staff mjcuilla mjcuilla elmmiin elmartin elmartin elmartin 2 Comprehensive Application Report for 1800073.11A 0Ri26 120 II Duke Energy Carolinas, LLC- Marshall Steam Station- Terrell (1800073) Catawba County Outcome Infonnation Class before: Title V 2Q .0711: NSPS: No No Class after: Title V 2D.1100: No NESHAPS/MACT: No PSDiNSR: .P..~nnit/Revision · 03676/T48 Revision Issue Date: 08/26/20 ll No Accumulated process days (includes public notice periods): 66 PSD/NSR Avoid: No Prohibitory Small: No Public notice/hearing/add info after 80 days No PSD/NSR Status After: Major General permit: No l\1anager's discretion: Multi-site penn it: No Multi. permits at facility: No Quany permit: No HAP Major (1 0/25 tpy): Major 2Q .0705 Last MACT!Toxics: NO NESHAPS/GACT: NO New Source RACT/LAER: NO Existing Source RACT: NO RACT/LAER Added Fee: NO RACT A voidance: 2Q .0702 (a)(18)- Taxies/Combustion Source(s) After 07110110: ~urrent Appealedo No Pennit Infonnatiofl: Issue 08/26/20 ll Effective 08/26/20 ll Expir:ation 08/31/2015 Revision# T48 NO NO 3 Comprehensive Application Report for 1800073.11A 08126/20 II Duke Energy Carolinas, LLC- Marshall Steam Station- Terrell (1800073) Catawba County Regulations Pertaining to this Permit Reference Rule 2Q 2D 2D 2D 2D 2D 2D 2D 2D 2D 2D 2D 2D Part 63 - NESHAP/MACT Part 60 - NSPS .0402 .0501 .0503 .0510 .0516 .0519 .0521 .0524 .0535 .0536 .0540 .1100 .11 11 Subpart zzzz Subpart 000 Reg:ulation Dcscrin!ion Acid Rain Pennitting Procedures Compliance with Emission Control Standards Partlculatcs Fuel Buming Indirect Heat Exchangers Particulates Sand, Gravel, or Cmshed Stone Operations Sulfur Dioxide Emissions Combustion Sources Control of Nitrogen Dioxide and Ni1Togen Oxides Emissions Control of Visible Emissions New Source Performance Standards Excess Emissions Reporting and Malfunctions Particulate Emissions Electric Utility Boilers Particulates Fugitive Non-process Dust Emission Sources Control of Toxic Air Pollutants Maximum Achievable Control Technology Reciprocating Intemal Combustion Engines C\onmetallic Mineral Processing Plants Audit Information Pct1aining to this Application Column Name Date Changed perm Code 08/09/20 II 06/l3/20 11 reg __Cont Old'[alue TV MIN (TV -Minor) 787 (Denise Hayes) New Valu.~ 501C2 (TV-Sign-50l(c)(2)) 964 (Tonisha Dawson) Editor Mark Cuilla Denise Hayes .\