Project - School of Mechanical Engineering
Transcription
Project - School of Mechanical Engineering
Project layout A4 A5 1557 3m × 3m A6 1471 1450 PRESENTATION AREA A7 1474 A2 1498 C3 A1 C4 1556 1567 C2 RESEARCH POSTERS 1462 C5 1460 1513 C1 1566 B1 B7 1464 PODIUM B6 1425 B8 TOILETS 1395 NDA AREA HANDS ON AREA A3 1389 B9 1519 D3 1526 1419 B2 D2 D4 1412 E2 1458 B3 E1 1427 1479 E3 E4 1485 D1 1496 1388 D5 1524 H2 1433 1552 1398 1482 H6 1544 H5 1441 DEMO AREA E9 1473 E7 H4 H1 1495 E8 1543 1512 E5 B4 B5 H7 H3 1476 1499 1523 E6 G1 1558 G5 1446 1531 1549 1414 F1 SP G2 F2 F3 1401 F6 F4 1487 1406 1411 1384 1560 G4 1510 J3 1435 G3 F5 1515 J4 1563 J2 1517 1507 ENTRANCE SP F7 F8 1410 2 F9 1492 1408 J1 1518 Welcome The School of Mechanical Engineering welcomes you to the annual student Project Exhibition, MechExpo. On display are Level IV student projects dealing with both research and design. The projects are initiated either by one of our industry partners, our students, or our staff and deal with topics ranging from system analysis and design to experimental investigations of fundamental research problems. Students enrolled in one of our six programs, mechanical, mechatronic, aerospace, automotive, sustainable energy and sport engineering, contribute to this exhibition. On a number of occasions in the past student solutions have led to patentable systems. Although some projects are undertaken by individual students, most are group projects involving up to ten students, and represent in excess of 300 hours work per student. The School of Mechanical Engineering would like to thank all contributing organisations for their support and we look forward to further strengthening industry involvement in our final year projects in the future. We hope you will enjoy the exhibition and take the opportunity to discuss with students and staff any aspect of the projects that you find of interest. Professor Bassam Dally Head of School, Mechanical Engineering 3 MechExpo is proudly presented by Bronze Sponsor: 4 The exhibition is proudly presented by Media Sponsor: 5 The exhibition prizes are proudly sponsored by 6 The exhibition prizes are proudly sponsored by 7 Index of projects by booth Characterising the wear of a seed destructor . . . . . . . . . . . . . . . . . . . . 10 Characterising lithium batteries for marine applications . . . . . . . . . . . . . 11 Automatic weatherproof clothesline cover . . . . . . . . . . . . . . . . . . . . . . 11 Oscillating water column wave power converter for micro-generation . . . . 12 Designing a novel hybrid furnace with a combustor and a solar receiver using CFD techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 A6. Biomechanical evaluation of a novel suture anchor design for rotator cuff tendon repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 A1. A2. A3. A4. A5. A7. Development of an automatic swabbing machine for Amcor . . . . . . . . . . 14 B1. The Exoskeleton Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 B2. Design and build of submarine (mission demonstration) . . . . . . . . . . . . 15 B3. Solar thermal / UV water treatment for humanitarian use . . . . . . . . . . . . 16 B4. RoboBand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 B5. QB50 satellite and payload design . . . . . . . . . . . . . . . . . . . . . . . . . . .17 B6. Low-emission cook stoves for the developing world . . . . . . . . . . . . . . . 18 B7. Laser based composite damage detection . . . . . . . . . . . . . . . . . . . . . 19 B8. Son of Bluebottle (BlueBottle Mk 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 19 B9. Sound directivity from high temperature exhaust stacks . . . . . . . . . . . . . 20 C1. A fast but safe keg handling system for a traditional hotel with cellar storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 C2. Dielectric barrier discharge (DBD) non-thermal micro-plasma source . . . . 21 C3. Cyclist CdA measurement in the wind tunnel and on the track . . . . . . . . 21 C4. Autonomous robot for mapping soil properties . . . . . . . . . . . . . . . . . . . 22 C5. Inverse modelling of pollutant dispersion . . . . . . . . . . . . . . . . . . . . . . 22 D1. Omnibot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 D2. Design and build a solar water heater testing rig . . . . . . . . . . . . . . . . . 24 D3. Maximising power output of a sprint kayaker . . . . . . . . . . . . . . . . . . . . 25 D4. Jet flame modelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 D5. BlueBottle autonomous submarine navigation and control . . . . . . . . . . . 26 E1. Compressed air vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 E2. Design and build a hybrid renewable energy production, storage and management system for household application . . . . . . . . . . . . . . . . . . 28 E3. E4. E5. E6. E7. E8. Scuba suit warmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Design and test a lift type vertical axis wind turbine . . . . . . . . . . . . . . . . 29 HAVoC: Haptic Autonomous Vortex Cannon . . . . . . . . . . . . . . . . . . . . 30 Formula Vee fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Infinity bicycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ASRI multi-stage launch vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 8 E9. Aerodynamic characteristics of Australian Rules footballs . . . . . . . . . . . 33 F1. Intelligent maritime UAV catapult robot, detection & tracking using Fast SLAM: A feasibility study . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 F2. Renewable energy by utilising hydrogen fuel cells with the support of automated spar buoy for oceanic application . . . . . . . . . . . . . . . . . . . . 35 F3. F4. F5. F6. Cat falling robot lands on its feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Direct injection retrofit to a two-stroke motorcycle engine . . . . . . . . . . . . 37 Design and test quiet high-speed jet engine nozzles . . . . . . . . . . . . . . . 37 Design, research & development on intelligent swarm networking of UAVs, SUVs & AUVs for oceanic applications . . . . . . . . . . . . . . . . . . . . . . . . 38 F7. Automated oceanic wave surface glider robot operations: A viability study 39 F8. Design and build a maritime quadcopter UAV with automation and deployment capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 F9. Intelligent submersible thermal glider robot, system operations for deep-sea applications: A feasibility study . . . . . . . . . . . . . . . . . . . . . . 41 G1. Instrumented rowing ergometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 G2. The effect of wing leading edge tubercles on induced drag . . . . . . . . . . . 43 G3. Performance and assessment of archery bow-arrow interaction . . . . . . . 44 G4. Design of self-cleaning surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 G5. Design and build a model gas turbine combustor . . . . . . . . . . . . . . . . . 45 H1. Biomechanics of sport climbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 H2. Energy return in running shoes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 H3. Sustainable marine current energy . . . . . . . . . . . . . . . . . . . . . . . . . . 48 H4. High temperature thermal storage system . . . . . . . . . . . . . . . . . . . . . . 49 H5. Investigation of the wake of a horizontal axis wind turbine . . . . . . . . . . . 49 H6. Develop a data acquisition system for a Swearingen SX-300 . . . . . . . . . 51 H7. Flow morphology of a plasma actuator . . . . . . . . . . . . . . . . . . . . . . . . 51 J1. AUV mother ship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 J2. Evaluation of stress and strain in gas and oil pipelines: A real enginnering project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 J3. Measurement of radiant fraction of ceremonial flames . . . . . . . . . . . . . . 54 J4. Automatic test station for firework ignition systems . . . . . . . . . . . . . . . . 55 9 A1 Characterising the wear of a seed destructor Student Supervisors Sponsors James Barr Assoc. Prof. Reza Ghomashchi, Dr Erwin Gamboa Dr Chris Saunders and Nicolas Berry, Barbara Hardy Institute, University of South Australia. Every year about a quarter of the world’s food needs are delivered by the global grain crops, making the productivity and sustainability of these crops crucial. The Barbara Hardy Institute at University of South Australia specialises in agricultural machinery research are currently developing a mechanical weed seed destructor; a specially designed mill that destroys weed seeds in the chaff fraction out of a combine harvester during harvest in order to stop weed seeds germinating the following season. Considering the wear on the internal components and the potential life of the machine is an important step in its development. The wear of the seed destructor had to be placed into a operational perspective, such as how many hours work or how many hectares it can cover in the field before parts will need replacing, ensuring that there is no unexpected down time in the farmers harvest. To achieve this, the wear from the chaff fraction was characterised, determining the wear mechanisms and rate of chaff and comparing them to an abrasive sand particle for two different construction materials. The results, along with a failure analysis were extrapolated to determine an approximation for the life of the seed destructor. 10 A2 Characterising lithium batteries for marine applications Students Supervisor Sponsor Aaron Williams, Jared Cmrlec, Matthew Clarke, Chris Rebuli Dr Erwin Gamboa Pacific Marine Batteries: Defence Engineering The Australian submarine fleet consists of conventional diesel-electric submarines, which are powered by lead-acid batteries. Our project sponsor PMB Defence Engineering wish to investigate the feasibility of upgrading the battery technology to lithium-titanate batteries. Lithium-titanate batteries have a higher energy density than lead-acid, meaning that a smaller volume of batteries is required to store the same amount of energy. Advantages in the charging process would also shorten the total time a submarine needs to remain surfaced during transit. When introducing a new technology, maintaining the safety of the system is the first priority. Lithium-ion cells have known failure modes including thermal runaway which have been made public by recent issues with the Boeing 787 Dreamliner. When lithium-ion cells are designed into a module a single cell failure can lead to cascading cell failures and significant amounts of energy and smoke release. Lithium-titanate cells are significantly safer than standard lithium-ion batteries, however the rare case of a cell failure still needs to be managed. This project focused on safely managing these failures at a sub-module level. At the 2013 MechExpo, the project team will display their research and findings. The completed battery module will be on display for visitors to view. A3 Automatic weatherproof clothesline cover Students Supervisor Jintao Hu, Ka Yee Kwok, Yu Ting Law, Tao Nie, Xinguang Zhu Dr. Ley Chen Although it has not been employed extensively, automatic weatherproof clothesline cover (AWCC) provides an alternative power saving option for family household appliance. A rain detective AWCC can be used to prevent washed clothes from being drenched by rain when the weather is changed. It is not only eliminated the procedure of rewashing clothes that wetted by rain, it also reduced electricity and water consumption by applying this clever clothesline cover. 11 The project involves designing and developing a rain detective AWCC prototype. The prototype is connected with an electro-mechanical system to optimize the performance of clothesline cover. The principle of the design was similar to an umbrella’s pole supports, and its structure must be robust firmly under a heavy rain and strong wind. Several components are required to complete a clothesline cover such as rain sensor, structure of cover and mechanical operating system. While designing each 1474. Automatic Weatherproof Clothesline Cover component of the cover, there are different limitation that needed to be concerned. Supervisor: Dr. Ley Chen Therefore, a series of structure analysis have been carried via ANSYS. Students: Jintao Hu, Kwok, the Yuprototype Ting Law, Tao and Nie,itsXinguang Zhu The exhibitionKa willYee demonstrate of AWCC function. Although it has not been employed extensively, automatic weatherproof clothesline cover (AWCC) Oscillating provides anwater alternative power for family household column wavesaving poweroption converter for appliance. A rainmicro-generation detective AWCC can be used to prevent washed clothes from being drenched by rain Students when theJoseph weather is changed. It is Anderson not onlyClaxton, eliminated the procedure Clarke, Patrick Clarke, of rewashing clothes thatEdward wetted by rain, it also reduced electricity and water Griffen, Travis Hancock consumption by applying this cover. Supervisors Prof.clever Grahamclothesline Nathan, Brian Kirke A4 Sponsor Seadov (Brian Kirke) The project involves designing andtechnology developing a rain undeveloped detective AWCC The Ocean wave energy conversion is relatively but offersprototype. potenprototypetial is connected with an electro-mechanical system to optimize the to compliment other renewable energy technologies as the need for sustainable performance clothesline cover. The principle of the design was energyof increases. Seadov in conjunction with The University of Adelaide are similar devel- to an oping andsupports, testing theand feasibility of Oscillating Water for Microunder Generation. umbrella's pole its structure must be Columns robust firmly a heavy rain The system uses the motion of sea waves to force air through a turbine and produce and strong wind. Several components are required to complete a clothesline cover The floating structureofwas originally to consist of three system. working While such as energy. rain sensor, structure cover anddeveloped mechanical operating Due to the complexity of thethere dynamics this system and difficulty of trying designingchambers. each component of the cover, are ofdifferent limitation that needed to be to achieve resonance with the ocean, the system has been simplified by replacing two concerned. Therefore, a series of structure analysis have been carried via ANSYS. 12 of AWCC and its function. The exhibition will demonstrate the prototype of the chambers with buoyancy. The rig has been tested before and after this modification in flat water conditions with forced simulations to validate the modification. A model of the fluid mechanics in the chamber is going to be constructed along with a full working model of the dynamics of the system by analysing the spring and damper coefficients of the system through physical testing and collecting data from height and pressure measurements. This model will then be applied to different ocean condition scenarios and validated with ocean wave testing. The exhibition will showcase the work completed over the year. A5 Designing a novel hybrid furnace with a combustor and a solar receiver using CFD techniques Students Supervisors Chongqing Mao, Zhannan Du, Zheng Luo Dr Zhao Tian, Prof. Graham Nathan, Assoc. Prof. Farid Cristo Computational Fluid Dynamics (CFD) simulation of a Hybrid Receiver Combustor (HRC) was conducted to finalize the design concept of a hybrid device with both solar thermal and fossil-fuelled sources. The HRC concept developed by Professor Nathan and his co-workers at Adelaide University was defined to be operating in “solar-only”, “combustion-only” and “dual energy” modes. A baseline model of the structure is developed by Creo 2.0, and then detailed CFD model of the preliminary design of the HRC geometry is built up, based on the ANSYS/CFX 14.5 package. With no solid samples exist yet, parametric changes such as inlet nozzle quantities, the ratios of the cavity length and aperture throat diameter are applied in the model, to assist in finalizing the most efficient size of the HRC. In conjunction with heat transfer process, CFD results give a general overview of the power obtained inside the furnace chamber by fully operating combustion mode. Followed by sensitivity changes under alternative sun intensity of South Australia, the disparate radiation energy absorption is predictable and then relying on radiation results, detailed combustion proportion is calculated. This exhibition is going to demonstrate our detailed design of the visualized Hybrid Receiver Combustor. 13 A6 Biomechanical evaluation of a novel suture anchor design for rotator cuff tendon repair Student Supervisors Sponsor Collaborator Hui Zhou Dr Claire Jones, Mr Will Robertson Mr Michael Sandow (Discipline of Orthopaedics & Trauma, School of Medicine, University of Adelaide) Dr Andrew Morris (Orthopaedic Registrar, Royal Adelaide Hospital) Rotator cuff tendon repair failure occurs at a rate of 11.4–94% (Randelli et al., 2011). A suture anchor is a device used to provide stable fixation of the sutures which tether the tendon to the bone. Currently, suture anchors are embedded into the cancellous bone; this is problematic as the anchors are easily pulled out of poor quality or osteoporotic bone. A new suture anchor that engages with the cortical bone, which is less affected by osteoporosis, is being developed by a surgeon at the Royal Adelaide Hospital. The aim of this project is to biomechanically evaluate several design iterations of the new suture anchor. A finite element model and several mechanical tests, including “suture pull-through”, “push-through”, and “back-out” tests, have been developed to evaluate possible modes of anchor failure. The Mech Expo will exhibit the progress and results to date. A7 Development of an automatic swabbing machine for Amcor Student Supervisors Sponsor Michele Ciccone Dr Cristian Birzer, Assoc. Prof. Ben Cazzolato Amcor Glass Amcor Glass wishes to develop an automated blank-side mould lubrication system to replicate and replace the current manual swabbing process to improve safety and productivity. The current manual lubrication process poses a safety risk to the line operators. Furthermore the amount of lubricant applied can significantly influence the product surface quality and as a consequence of the manual swabbing process, the quality is highly dependent on the experience of the operator. The current project includes a design and feasibility assessment of various automated lubrication systems, including comparisons of commercial off the shelf systems and specific designs of bespoke systems, constructed from a selection of individual components. Additionally, the project has included an investigation into new lubrication application methods; specifically various brush designs. The findings of the cost and performance comparisons from this project will be used by Amcor to build a series of automated blank mould lubrication systems. 14 B1 The Exoskeleton Device Students Supervisor Di Cao, Angus Church, Shen Long, Samuel Skewes, Jared Steventon, Haoyan Wang Dr Tien-Fu Lu An exoskeleton is a device that operates in conjunction with a user in order to enhance his/her physical capabilities. An exoskeleton is by definition attached to the outside of the user and mimics the motions of the user while in turn aiding them. Due to muscle weakness, there are many people in our society today who cannot walk or manoeuvre themselves around without assistance, the most common solutions on the market are walking frames and crutches, however these require the use of both hands to operate. The goal of the project was to build an exoskeleton device that encapsulates the legs of the user and provides extra power to the user through the use of motors placed at the user’s joints. The main focus was on increasing the lower extremity abilities of elderly users as well as restoring their independence. The device works by sensing the signals in the user’s muscles. In this way the user’s intent to move can be determined even if no movement occurs. This can make the exoskeleton useful for not only elderly users, but also for users with muscle weakness, users requiring rehabilitation of their lower body or even for heavy lifting applications. B2 Design and build of submarine (mission demonstration) Students Supervisor Brodie McBain, Anthony Razzi, Samuel Kellock, Waylen Ramsey, Mason Said, Michael Thomas Assoc. Prof. Andrei Kotousov The global objective of this project is to develop a fully-functional modular submergible platform capable of completing a number of practical missions such as inspections, mapping and payload delivery. Through this venture, it is intended to improve the understanding of the advanced submarine design and stimulate further interest in submarine technologies among the students of the University of Adelaide. The design and build of a submarine has been in continuation for two years, and has resulted in a submersible platform ready for testing. The functionality of the platform is verified through the program of testing of individual subsystems. The focus of the current project is on the design and demonstration of simple missions, which can be completed with the designed submergible platform. The platform is modelled in both CFD (ANSYS) and Simulink to display both Dynamic and Virtual characteristics of submarine motion. The output of the dynamic and virtual modelling supply the data needed to develop the programming code and control algorithms in order to achieve 15 the successful mission demonstration. Through our research, development and carefully designed testing procedures, the selected submarine manoeuvres have been successfully demonstrated and can be utilised as a foundation for future submarine applications and developments. The display at the MechExpo will outline the major achievements and the successfully completed project. B3 Solar thermal / UV water treatment for humanitarian use Students Supervisors Sponsors Harrison Evans, Anthony Liew, Mark Padovan, Michael Watchman Dr Cristian Birzer, Dr Peter Kalt Santos Asia Pacific, ChildFund Australia Imagine if your only available drinking water supply was contaminated with pathogens from faecal matter. This is the reality for 780 million people. Yet despite countless interventions, this problem still remains a formidable challenge resulting in over 1.5 million preventable deaths each year. In partnership with the aid organisation ChildFund, and with assistance from Santos and the School of Molecular Life Sciences, this project is working to advance communal-based solar water treatment capabilities with villages in rural Papua New Guinea (PNG) as an initial focus. Based on extensive research of existing technology and social considerations, it has been identified that a continuously flowing solar disinfection process using a compound parabolic collector has merit for such applications. However, the capabilities of such a system, especially when considering humanitarian limitations, are sparsely documented in literature. A testing rig, which enables environmental simulation, has been designed and constructed to assess material selection, collector design, fluid dynamics, heat transfer and pathogenic reduction. Based on these results, a prototype system has been constructed using readily available resources to simulate local PNG capabilities. Resources to support ChildFund in system implementation have also been developed. 16 The constructed systems, experimentation results and implementation documentation will be exhibited. B4 RoboBand Students Supervisor Binna Nicholas-Allen, Cary Lin, Hywel Bennett, Wei Chew Dr Steven Grainger The RoboBand project involves the automation of a band of musical instruments. The RoboBand implements electromagnetic mechanisms to perform the actions of a human while playing the instruments. A novel user interface, realized by a visual sensor, is used to control the band in real time. The song to be played is interpreted from composed MIDI (Musical Instrument Digital Interface) files. The ability of a human to play an instrument is easily underestimated. This project highlights the complexity of human articulation and the difficulty when trying to mimic human actions. The RoboBand Project offers insight into the world of automation with a difference. It is hoped that this project will be used as a basis for further robotic instruments with the expansion of the band line-up. This project has the potential to generate interest and insight into engineering and the future of robotics. During the exhibition we will be demonstrating the capabilities of the Roboband and allowing interaction via the use of the novel user interface. B5 QB50 satellite and payload design Students Supervisors Ahmad Anwari Azlan Ayuby, Emily Grace Benda, Michael David Bottrill, Tristan James Cook, Kae Ken Foo, Rhys Matthew Jones, Kenneth Kegan Kariuki, Calvin Fu Cherng Khor, Binwei Liu, Chao Pan, Hiu Yan Tsang, Jacob Anderson Whittington Dr Matthew Tetlow, Assoc. Prof. Ben Cazzolato, Dr David Harvey, Dr Min Kwan Kim, Assoc. Prof. Andrei Kotousov, Dr Tommy Liddy, Dr Zebb Prime The QB50 project is a collection of fifty independently designed micro-satellites (called CubeSats) being coordinated by the von Karman Institute in Belgium. SUSat is one such satellite, in development at the University of Adelaide in collaboration with the University of South Australia. This exhibition is presented by five teams from within the SUSat project; four of these teams are responsible for the design of the following CubeSat subsystems; the attitude determination and control system (ADCS), the electrical power system (EPS), the physical structure of the satellite and an experimental GPS science payload. The ADCS controls the steering of the satellite. The EPS is 17 responsible for the generation and distribution of power within the satellite. The structure contains and protects the other satellite subsystems. Lastly, the GPS payload will measure atmospheric species using pseudorange. The fifth team is responsible for the systems engineering of the whole SUSat project using model-based systems engineering principles. This is the first year of the SUSat project, with launch currently scheduled for 2015. Thus, the project is still in the design stage, and the groups will be exhibiting the research and design that has been completed to date. B6 Low-emission cook stoves for the developing world Students Supervisors Thomas Boerema, Andrew Crowe, Mandeep Singh, Harrison Wallace Dr Cristian Birzer, Dr Paul Medwell Three billion people worldwide rely on biomass as their primary fuel for cooking. Approximately four million users die every year as a result of harmful emissions (including carbon monoxide and particulates) that are produced using traditional cooking methods. Aside from health effects, inefficient cookstoves contribute negatively towards climate change, deforestation and the local economy. In an effort to respond to this global issue, this project aims to establish design guidelines for a low emission Top-Lit Up Draft (TLUD) cookstove for operation using solid fuels common to the developing world. To achieve this aim a TLUD analogous furnace has been completed and commissioned prior to conducting a series of experiments to assess the optimisation of combustion conditions for three selected biofuels. As a result, a proof-of-concept TLUD cookstove suitable for home use will be designed and constructed as a practical and meaningful engineering application. In addition to providing high quality scientific research, the test results are being used to generate a commercial application to the cookstove design for implementation in developing nations. The exhibition will be a presentation of the work to date and future expectations of the project. 18 B7 Laser based composite damage detection Student Supervisors Jaye Geary Dr. John Codrington, Dr Stewart Wildy Composites materials have seen widespread use in many applications, such as in aircraft, pipelines and sporting goods. Like any other material, composites have their limits and can be damaged while in use (e.g. delamination or matrix cracking) due to overloading and fatigue. To prevent catastrophic failure of a structure or component, damage detection techniques are employed to find and quantify damage in the material. This project developed a damage detection technique, based on the principles of solid mechanics and the equation of motion, capable of assessing delamination damage in laminate plates and shells. Finite element methods were used to evaluate the accuracy of the damage detection technique. The results were also validated experimentally with scanning laser Doppler vibrometery and a custom designed shaker rig. The technique can successfully localise and determine the extent of damage within laminate beams and plates. B8 Son of Bluebottle (BlueBottle Mk 2) Students Supervisors Sponsors Sarah Cirillo, James Jolly Assoc. Prof. Colin Kestell, Dr Steven Grainger The University of Adelaide, SME Co. Pty Ltd, LAI Industries Pty Ltd Autonomous Underwater Vehicles (AUVs) are continually evolving to provide safer and alternative ways to access the world below the surface, from deep sea exploration to asset management and costal conservation. The Son of Bluebottle, or Bluebottle MkII, stems from the initial Bluebottle project from 2011, which was followed by an additional project in 2012 for an autonomous control and navigation system. The main goal of Bluebottle was to monitor the environment surrounding the wave energy generation platform of the sponsor, WaveRider Energy. Whilst very agile it still had attributes that limit its performance, those being its weight and limited manoeuvrability with respect to time and movement sequence. The aim for this project is to design and engineer a vehicle specifically for the advancement of research of control systems for AUVs. To achieve this it is envisioned the vehicle will have direct control in six degrees of freedom. The project has undertaken benchmarking of commercial and recreational AUVs; focusing on the design of the system to enhance control capabilities for various conditions and requirements. During this exhibition we will be displaying the designed and manufactured AUV alongside a simulated model of the proposed final design. 19 B9 Sound directivity from high temperature exhaust stacks Student Supervisors Linjun Zhao Assoc. Prof. Ben Cazzolato, Mr Will Robertson, Prof. Colin Hansen The simple cycle gas turbine system is frequently used to meet the peak load requirements for the electricity market. These simple cycle gas turbines emit very hot gases into the environment through a stack. Evidence has shown that these simple cycle gas turbines often increase sound levels in the community, and almost always exceed predictions. The aim of this project is to understand the influence that the hot gas flow through exhaust stacks has upon acoustic radiation. This project focuses on testing the hypothesis via experiments that the hot, fast flowing gases refract the sound downwards. A rig has been designed and built in this project to test this hypothesis. It is comprised of a flow and heat generator, a loudspeaker, a microphone array and a data collector. Incidental equipment such as thermocouples used to measure temperature and differential pressure transducers to measure flow rate are also employed. To measure the directivity of the sound, experimental testing is conducted in the Anechoic Chamber at the University of Adelaide. The completed testing rig, relative test devices and analysis facilities will be presented. The result of test including final collected data and analysis method will be demonstrated. C1 A fast but safe keg handling system for a traditional hotel with cellar storage Student Supervisors David McMurray Dr Antoni Blazewicz, Assoc. Prof. Colin Kestell During the last century working conditions have steadily improved in many western economies. Legislation has compelled change upon industries where manual handling tasks and related injuries were once the norm. The improved safety and quality of working lives has often been realized by the implementation of mechanical aids. However, the manual handling of beer kegs in traditional hotels, where keg entry is via a cellar, continues to be a high risk task. This project offers a solution. The selected design uses two conveyors in a V formation to increase the friction force applied to the keg such that slip is prevented at a much steeper angle than would otherwise be possible which allows for a more space efficient design. The conveyor angles and belt material were selected after running a number of slip tests. The electrical system includes a variable frequency speed control such that a safety and efficiency can be optimised for different conditions, for example incoming full kegs versus outgoing empties as well as catering for different confidence levels between users. This exhibition will demonstrate the design and progress to date. 20 C2 Dielectric barrier discharge (DBD) non-thermal micro-plasma source Students Supervisor Soon Yii Chua, Sean Rooney Dr Min Kwan Kim Non-thermal plasma is a relatively new technology with potential applications within biomedical and aerospace engineering. This project aims to design and build an atmospheric non-thermal micro-plasma source using Dielectric Barrier Discharge (DBD), and demonstrate the feasibility of non-thermal plasma applications in areas such as micro-thruster and plasma medicine. The project goals extend to demonstrate the sterilizing ability of the plasma and survivability of living species from the plasma treatment. The micro-plasma source is operated using an inert gas supply and a pulsedDC power source, supplied by a 240V AC socket or by 12 volt batteries. A series of experiments were conducted including successful generation of cold plasma, verification of its temperature, optimising the plasma flow, sterilisation test and survivability of living species from the plasma treatment. The project hopes to initiate future research into physical properties of atmospheric plasma and to broaden understanding of non-thermal plasma, such as the physical behaviour and plasma-surface interaction. The exhibition features demonstration of plasma generation, demonstration of plasma interaction with different items, and findings from experiments. C3 Cyclist CdA measurement in the wind tunnel and on the track Students Supervisor Matthew Earl, Tom Alford Assoc. Prof. Richard Kelso Investigating cycling CD A (drag coefficient multiplied by the effective frontal area) enables optimisation of the power output/ aerodynamic drag relationship and improved cycling performance. The major objective of this project is to develop a system which can be used to collect CD A measurements for elite track cyclists in the Thebarton wind tunnel. These measurements are used to verify the on-track CD A measurements collected by the AIS/CA using a power output algorithm. Successful completion of the project requires the design and construction of a wind tunnel testing rig and wind tunnel research to collect CD A measurements to verify the on track data. The wind tunnel rig design must simulate real track cycling conditions and enable accurate results to be collected, whilst having a simple design which can accommodate any rider/bicycle size and allow easy disassembly. These criteria are met by splitting the design into subsystems: a force plate and data acquisition capable of recording accurate CD A measurements, an aerodynamic shroud to create a fully developed realistic flow over the cyclist and finally a rollers/resistance subsystem which promotes a genuine body position and pedalling effort. 21 C4 Autonomous robot for mapping soil properties Students Supervisor Muhammad Muhaimin Hasnuden, Mohd Muizz Mohd Zaki, Sebastien Tiburzio Dr Tien-Fu Lu Precision farming is an emerging trend driving the agricultural industry to greater sustainability through the micromanagement of farmland, resulting in greater yields and reduced resource wastage. A key requirement for this is detailed data about the soil properties over areas of interest, which can be expensive and time consuming to collect manually. This project was undertaken to attempt to address this issue by developing an autonomous mobile robot to navigate around a piece of farmland, stopping at numerous locations and using portable sensors to collect data about moisture content, temperature, acidity and nutrient levels. Once this data has been gathered, it can then be processed into a map of the soil properties in that area, which could facilitate precision agriculture activities such as targeted fertilisation and watering. The exhibition for this project will include a presentation of the outcomes and demonstrations of aspects of the prototype device, including its navigation and obstacle avoidance systems, the mechanical soil testing rig and the novel portable nutrient measurement device that was designed. C5 Inverse modelling of pollutant dispersion Students Supervisors Mr. Yunze Wang, Mr. Jiuzhou Zhang Dr Zhao Tian, Dr Tien-Fu Lu, Mr Mohamed Awadalla This project is aiming to use inverse modeling to localize and trace the contaminant sources and propagations. There are an increasing number of passengers undertaking air travel on commercial airliners throughout the world annually. Any pollutant sources can be found in both indoor and outdoor environment. A commercial airline could fly varying from 1 to 20 hours. During this time period, passengers are exposed to any contaminant source that may exist in the cabin air. Due to high occupant density and long exposure time, pollutant sources could have serious impacts and threats to the health of passengers. It’s important to locate the primary contaminant sources in order to control the spread of pollutant. This project therefore uses CFD to simulate the air fluid and contaminant transmission system in the aircraft cabin and develops program with artificial intelligence algorithm(s) which is able to trace and localize pollutant source as well as identifying the possibilities of passengers being affected by the containment under the concept of inverse modeling. During the exhibition, the software will be demonstrated on the PC that how it is used to perform the tracing. 22 D1 Omnibot Students Supervisor Sponsor David Skene, David Sowerbutts, Peter Svensdotter Dr. Ley Chen Pepperl+Fuchs Vehicles using conventional wheels have limited mobility, being only able to drive forward, backward and rotate. In contrast, our Mecanum-wheeled robot can move in any planar direction, extending typical manoeuvrability to include the left and right directions. This eliminates the need for a turning circle and allows the robot to negotiate 90 degree corners in a single orientation. In order to create this robot, appropriate hardware was selected and incorporated, and driving software and control systems were developed. The completed system facilitates command following under manual control from a user operated gamepad or commands through the created graphical user interface. Obstacle detection and collision avoidance has also been implemented using a 2 dimensional LIDAR from Pepperl+Fuchs. This scanner has also been used for map generation. We have also established the groundwork for future work in autonomy and further mapping capabilities. Progressive development of this project has previously been presented at Science Alive and the University of Adelaide Open Day. This exhibition will give a detailed look at the developed system and its functionality. 23 D2 Design and build a solar water heater testing rig Students Supervisors Sponsor Jarrad Braham, Jay Wei Lim, Houzhi Wang, Xuan Wang Dr Cristian Birzer, Assoc. Prof. Eric Hu Solahart Solar thermal technologies are among the most rapidly developing and readily implemented renewable energy technologies in Australia. Solar water heaters effectively demonstrate several fundamental characteristics by which all solar thermal technologies capture and utilise energy from the sun. A solar water heater testing rig helps present such fundamentals to future students in a practical engineering environment; the University of Adelaide’s School of Mechanical Engineering has requested the production of such a facility. With support from Solahart, this project comprises the design and build of a solar water heater testing rig for student teaching purposes, to be used by mechanical engineering students at the University. The facility is capable of testing the thermal performance of residential-scale flat plate collectors. Its design consists of temperature, luminosity and flow-rate sensors integrated with a data acquisition system, enabling students to operate the facility during lab classes in order to analyse the thermal performance of a flat plate collector. At the exhibition the project team will display and describe the features and abilities of the final product, detail the project methodology and solution development, and outline the opportunities and plans for future progression. 24 D3 Maximising power output of a sprint kayaker Students Supervisors Benjamin Day, Jack King, Amy Lewis, Timothy Symonds Mr Will Robertson, Ami Drory Sprint kayaks are equipped with a set of rails allowing the athlete to adjust seating height and angle. Sitting higher in the boat has been found to put the body in a more powerful position, but can also make the athlete more unstable. Such instability often results in a decrease of stroke efficiency, requiring the athlete to find a comfortable balance to maximise performance. Kayaking athletes do not currently have a quantifiable method of determining this optimal seating position. This project consists of three distinct stages to best evaluate the influence of seating position on the kayaker’s power output. Firstly mechanical modifications were made to a kayak ergometer such that it was capable of replicating lateral instability, typical of what a kayaker would experience on-water. The ergometer was fully instrumented in order to determine output power during paddling as well as other important paddling variables. Finally, a computer simulation was developed to be validated by the instrumented ergometer, which has the capacity to present some of the internal biomechanics required for the athlete’s stroke. At the exhibition you can gain a firsthand experience of the comparisons between the modified ergometer and a traditional fixed ergometer, whilst having performance variables analysed. D4 Jet flame modelling Student Supervisors Michael Evans Dr Paul Medwell, Dr Zhao Tian The contemporary world is dependent on combustion. From electricity generation, to jet engines, combustion has shaped the technology of the modern era. Despite its versatility, conventional combustion produces unwanted nitrogen oxides (NOx) pollutants, emits soot and generates flame noise. These undesirable environmental repercussions may be minimised, or eliminated, through more thermally efficient operation in the Moderate or Intense Low oxygen Dilution (MILD) combustion regime. To develop practical systems employing MILD combustion, researchers within the School of Mechanical Engineering developed the Jet in Hot Coflow (JHC) burner to ascertain a fundamental understanding of this unique combustion regime. Computational fluid dynamics (CFD) models have been sought as a design tool for in the development of improved combustion systems and to complement experimental research into MILD combustion mechanics. Combustion simulations are inherently complex, requiring physically accurate models of turbulence, chemical reactions and, with particular importance for MILD combustion, turbulence-chemistry interactions. 25 An accurate model of turbulent jet flames in low oxygen conditions resembling MILD combustion has been pursued, and validated against experimental data measured in the JHC. The new model shows superior agreement compared to previous modelling attempts under select conditions, and the exhibition will present these results. CH Radical Number Density compared to photographic measurements of an Ethylene/Nitrogen Jet Flame. Photo from Medwell, P.R., Kalt, P.A.M. & Dally, B.B. 2008. Imaging of diluted turbulent ethylene flames stabilized on a jet in hot coflow (JHC) burner. Combustion and Flame 152, 100–113. D5 BlueBottle autonomous submarine navigation and control Students Supervisors Jingjie Wu, Jiming Zhang Dr Steven Grainger, Assoc. Prof. Colin Kestell The exhibition will demonstrate the development of the BlueBottle subsystems and the developments to the internal chassis. Autonomous Underwater Vehicles (AUVs) are at the forefront of scientific underwater exploration and tasks involving underwater exploration and equipment inspection can now be done autonomously. An AUV is an untethered, submersible vehicle that can be programmed to complete underwater tasks utilising on board navigation and information systems. BlueBottle Navigation and Control 2014 aims to navigate the BlueBottle in open waters and provide visual and acoustic environmental monitoring. Inertial navigation, acoustic distance determination and control algorithms are being developed. Additional sensors incorporated in 2013 include a pressure-based depth sensor and inclinometer to assist in determining position and orientation, which are essential to autonomous navigation. 26 E1 Compressed air vehicle Students Supervisors Sponsors Gerry Mavrogiannis, Huon Payne, Marko Peterkovic, Brock Pettigrove, Sam Arnold Dr Antoni Blazewicz, Assoc. Prof. Colin Kestell Automotive Safety Engineering (ASE), EngineAir Pty Ltd., City Hydraulic, Chubb Fire & Safety, Kart Mania Compressed air as a fuel source is an emerging technology currently being implemented to vehicles in an attempt to produce a zero-emission propulsion system. This aims to combat rising greenhouse gas emissions from conventional fossil fuel operated vehicles, through the design of Compressed Air Vehicles (CAVs) which may be a viable alternative. Air is delivered to an air motor from storage tanks, via a pneumatic network, resulting in the conversion of potential energy to mechanical work. In the exhibition, a Compressed Air Go-Kart (CAGK) is demonstrated. This vehicle has been designed and tested and provides a preliminary study of potential application of compressed air fuel technologies to larger vehicles. The design includes a complete integration of sub-system designs, construction and optimisation of all systems. Using a commercially available go-kart as a basis, the CAGK produces comparable results in regards to performance, viability, whilst also focusing on safety aspects of the design. Conclusions have been drawn from the acquired results, regarding the feasibility of compressed air as a fuel source, and its potential for further development and application in the future. 27 E2 Design and build a hybrid renewable energy production, storage and management system for household application Students Supervisors Sean Ng, Ashley Phan and Lam-Thien Vu Dr Maziar Arjomandi, Dr Cristian Birzer With electricity prices continually rising in South Australia, an energy management system (EMS) under an hourly pricing method was designed to alleviate household electricity bills. Hybridisation through electricity production and storage, which is incorporated in the EMS, will be used to further assist in this reduction. The wholesale price of electricity is dynamic, but households pay a flat rate on their electricity bills based on the total amount of electricity consumed. An hourly pricing method is an option that would better reflect the wholesale price trends. It provides a financial incentive for households to reduce their consumption in peak periods by offering prices that reflect the current demand and supply of electricity. The EMS will automatically shift appliance usage and manage the solar PV system and storage device to take advantage of these varying prices. The project required the development of an average household electricity consumption profile and the prediction of retail hourly prices based on 2012/13 financial year wholesale prices. Furthermore, financial assessment of the management system has been conducted for the shifting of domestic electricity usage, and household electricity production and storage. The aforementioned ideas were then integrated and it was found that significant savings can be made by adopting this system. A graphical user interface will be used to demonstrate the EMS. E3 Scuba suit warmer Students Supervisor Manraj Singh Mann Bhupinder Singh, Andreas Pettifer, Sarah Wentworth Dr Erwin Gamboa Water has a higher thermal conductivity coefficient than air. A diver will therefore lose a significant amount of heat to the underwater environment reducing exploration time. This project determined the feasibility of extending dive time by delivering heat to the diver. A recreational diver protects themselves from heat loss by donning a neoprene suit. These suits provide adequate protection in moderate water, however in cooler water greater amounts of heat are lost. This reduces dive times as the lost heat leads to discomfort, loss of dexterity in fingers and toes, and eventually hypothermia. Current solutions of heated wetsuits are unsuitable for diving and are expensive and This project designed a prototype which provided heat to a diver thus allowing extending dive times, with a retail cost under $400. 28 The project was divided into four major subsystems; heating element, controls, power source and material. Tests were conducted to determine the feasibility of selected components. Heating element was tested in both air and in water to determine the power output. Power supply was tested to determine the capacity and operation MECHANICAL EXPO EXTRACT time. Scalability of the control system was determined. The results were compared to Project number: 1433 the restrictions and goals set at the beginning of the project regarding the power, cost Project title: Design & Test a Lift-type Vertical Axis Wind Turbine EXPO EXTRACT and operation MECHANICAL time requirements for the device. This exhibition shows the final device Students' names: Angus McLaren, Daniel Springham, David Freund, Project number: 1433 Steven Pfennig, Timothy Dow in its functioning capacity. E4 Project title: Design & Test a Lift-type Vertical Axis Wind Turbine Supervisors' names: Dr Maziar Arjomandi, Dr Timothy Lao Sponsors: Toolcraft, LJF Technical Services, Fyfe, Prince Alfred Col Students' names: Angus McLaren, Daniel Springham, David Freund, Jarrad Wade, Design and test a lift type vertical axis wind turbine Steven Pfennig, Timothy Dow Sponsor Logos: Supervisors' names: Dr Maziar Arjomandi, Dr Timothy Lao Students Angus McLaren, Daniel Springham, David Freund, Jarrad Wade, Steven Pfennig, Timothy Dow Sponsor Logos: Supervisors Dr Maziar Arjomandi, Dr Timothy Lao MECHANICAL EXPO EXTRACT Project number: 1433 Sponsors Toolcraft, LJF Technical Services, Fyfe, Prince Alfred College, Project title: Design & Test a Lift-type Vertical Axis Wind Turbine Carbon Fiber Australia Sponsors: Toolcraft, LJF Technical Services, Fyfe, Prince Alfred College Students' names: Angus McLaren, Daniel Springham, David Freund, Jarrad Wade, Steven Pfennig, Timothy Dow Supervisors' names: Dr Maziar Arjomandi, Dr Timothy Lao Sponsors: Toolcraft, LJF Technical Services, Fyfe, Prince Alfred College Sponsor Logos: With the increasing popularity of renewable energy and wind power in particular, it is desirable to implement small-scale wind turbine technology in urban areas. However, horizontal axis wind turbines are unable to perform efficiently in such an environment, and alternative turbine technologies must be sourced. Darrieus and Savonius vertical axis wind turbines (VAWTs) are better suited to urban environments but individually, each has its limits — the Darrieus is efficient at high speeds but is unable to self-start, while the Savonius can self-start but is comparatively less efficient at high speeds. Additionally, Darrieus VAWTs can take advantage of passive, or mechanically actuated blade pitch control to further improve its performance. This project focussed on the design, build, and test of a high-efficiency hybrid VAWT for use in urban environments. The VAWT incorporates Savonius, Darrieus, and passive pitch control technologies to overcome the disadvantages of each. The designs and performance of existing VAWTs were reviewed to help develop a concept design. Stream-tube modelling was then used to refine the concept and a final design was reached. Once the VAWT was built, testing was undertaken to analyse the effectiveness of the passive pitch control and the Savonius as a start-up mechanism. 29 This exhibition will display the project’s results, along with future improvements and potential market viability. E5 HAVoC: Haptic Autonomous Vortex Cannon Students Supervisor Mark Hier, John Hooper, Simon Inverarity, Adam Spencer, Christopher Targett Assoc. Prof. Ben Cazzolato This project aimed to investigate, design and build a vortex cannon that is capable of detecting humans via computer based vision and firing poloidal vortex rings towards them. This will be used to develop a tactical avoidance style action game demonstrating various areas of engineering and computer science such as fluid mechanics, human detection and control theory in an entertaining manner. The game consists of players in a designated area, firing vortex rings at a target on the cannon system whilst avoiding being hit by the cannon. Formation and propagation of vortex rings was thoroughly investigated through a series of experiments, simulations and mathematical models. The results of this investigation were used in the design and optimisation of the cannon. Human detection was also investigated and implemented using computer vision. Testing has shown the system reliably produced stable vortex rings capable of propagating over ten metres as well as real time detection of humans to a range of over thirteen metres. This exhibition will detail the research, design and testing of system and its components to date as well as a live demonstration of the system. 30 E6 Formula Vee fuel injection system Students Supervisor Sponsor Joshua Ames, Luke Air, Thomas Carpinelli, Michael King, Andrew Lloyd Mr Gareth Bridges Formula Vee Formula Vee is a highly controlled motor racing category, in which a strong focus is placed on driver ability. Due to this focus, minimal vehicle modifications are permitted and the specifications have remained relatively unchanged since the category was introduced in 1965. As a result, an out-dated carburettor fuel delivery system is still in place, discouraging many potential younger competitors. In an effort to maintain the popularity of the racing category, the Formula Vee Association of Australia in cooperation with the University of Adelaide has begun an initiative to modernise the category through the development of a custom electronic fuel injection (EFI) system. The focus of this project is to design and test an EFI system which is capable of reliably matching the output performance of the original carburettor system, whilst ensuring a low set up cost for entry-level competitors. This exercise will assist in demonstrating the many commercially viable benefits of electronic systems over their mechanical counterparts. Testing of the current Volkswagen 1600cc boxer engine fitted with the carburettor system was undertaken using a dynamometer in order to obtain baseline performance data. A number of design choices were analysed, with single port and multi-port injection being selected as two options that could meet the Formula Vee requirements. The focus of the project was then the implementation of these systems and subsequent testing for performance matching and comparison. This exhibition will demonstrate the progress of the project to date. 31 o Abstract: ber: ors: 1531 Infinity Bicycle: A pedal-powered series-hybrid electric bicycle Antoni Blazewicz and Steven Grainger Greenspokes, Fragile to Agile, Enterprise Thinking, Bernie Jones Cycles. E7 Infinity bicycle Students Supervisors Sponsors Andrew Fosdike, Edwin Michell, Michael Budimir Dr Antoni Blazewicz, Dr Steven Grainger Greenspokes, Fragile to Agile, Enterprise Thinking, Bernie Jones Cycles The Infinity Bike project aims to build a pedal-powered series-hybrid electric bicycle, in which the mechanical derailleur-chain transmission is replaced entirely with an electric generator-motor pair. This purely electronic transmission allows great operational flexibility, enabling an infinitely-variable pedal-to-wheel speed ratio, a power assistance ratio, and regenerative braking. primary goals are to develop the electronic control system between motor and AndrewThe Fosdike generator, quantify the efficiency of this system compared to existing bicycle transEdwin Michell missions, identify the main sources of energy loss, and suggest methods to reduce Michael Budimirthese. The completed bicycle and its capabilities will be showcased at or eliminate MechExpo. Mechexpo Abstract: Project Number: 1531 Project Title: Infinity Bicycle: A pedal-powered series-hybrid electric bicycle Supervisors: Antoni Blazewicz and Steven Grainger List of Sponsors: Greenspokes, Fragile to Agile, Enterprise Thinking, Bernie Jones Cycles. Students: Andrew Fosdike Bike project aims to build a pedal-powered series-hybrid electric bicycle, in echanical derailleur-chain transmission is replaced entirely with an electric otor pair. This purely electronic transmission allows great operational flexibility, infinitely-variable pedal-to-wheel speed ratio, a power assistance ratio, and braking. Edwin Michell Michael Budimir Abstract: The Infinity Bike project aims to build a pedal-powered series-hybrid electric bicycle, in which the mechanical derailleur-chain transmission is replaced entirely with an electric generator-motor pair. This purely electronic transmission allows great operational flexibility, enabling an infinitely-variable pedal-to-wheel speed ratio, a power assistance ratio, and regenerative braking. goals are to develop the electronic control system between motor and quantify the efficiency of this system compared to existing bicycle s, identify the main sources of energy loss, and suggest methods to reduce or ese. The completed bicycle and its capabilities will be showcased at The primary goals are to develop the electronic control system between motor and generator, quantify the efficiency of this system compared to existing bicycle transmissions, identify the main sources of energy loss, and suggest methods to reduce or eliminate these. The completed bicycle and its capabilities will be showcased at MechExpo. 32 E8 ASRI multi-stage launch vehicle Students Supervisors Sponsors Fantai Meng, Anton Silvestri, Ryan Tang, James Tran Dr Steven Grainger, Dr Matthew Tetlow Australian Space Research Institute, The Sir Ross and Keith Smith Fund The ASRI Multi-Stage Launch Vehicle (MSLV) is an extension of the Small Sounding Rocket Program (SSRP) developed during the mid-1990s. As the MSLV project implements a 2-stage launch system, as opposed to the single-stage of the SSRP, the vehicle will be able to reach higher altitudes and speeds than the SSRP system. Currently hypersonic testing requires the acquisition of American Terrier-Orion rockets, whilst the successful completion of this project will reduce Australia’s dependence on America for such research activities. The designs utilise decommissioned Defence resources, namely the Zuni and Sighter rockets. Furthermore, the MSLV can provide an inexpensive development platform for aerospace equipment as it can simulate the forces and environments such apparatus would be subjected to. oject 1473: Australian Space Research Institute Multi-Stage Launch Vehicle The 2013 project aims to develop a Dynamically Stabilised Payload Bay (DSPB), an external communications system to relay GPS coordinates, extend the capability of pervisors: Dr1473: Steven Grainger, Dr Research MatthewInstitute TetlowMulti-Stage Launch Vehicle Project Australian Space the avionics suite as well as design and manufacture a rocket enclosure to reduce the reliance theGrainger, availability of the Woomera site. The exhibition will provide an Supervisors: Dr on Steven Dr Matthew Tetlow onsors: Australian Space Research Institute, The Sir launch Ross and Keith Smith Fund overview of current progress towards these goals, including research, developments Sponsors: Australian Space Research Institute, The Sir Ross and Keith Smith Fund and Meng, prototypes. udents: Fantai Anton Silvestri, Ryan Tang & James Tran Students: Fantai Meng, Anton Silvestri, Ryan Tang & James Tran The ASRI Multi-Stage Launch Vehicle (MSLV) is an extension of the Small Sounding Rocket Program e ASRI Multi-Stage Launch Vehicle (MSLV) is an extension of the Small Sounding Rocket Program E9 (SSRP) developedAerodynamic during the mid-1990s. As the MSLV projectof implements a 2-stage launch system, characteristics Australian Rules SRP) developed during the mid-1990s. As the MSLV project implements a 2-stage launch system, as opposed to the single-stage of the SSRP, the vehicle will be able to reach higher altitudes and footballs will be able to reachofhigher altitudes and opposed to than the the single-stage ofJason the SSRP, theLachlan vehicle Cavuoto, Thomas Fahy Students speeds SSRP system. Currently hypersonic testingEarl, requires the acquisition American Supervisors Sponsors Assoc. Prof. Richard Kelso, Dr Cristian Birzer Sherrin, Burley Sekem Terrier-Orion rockets, whilst Currently the successful completiontesting of this requires project willthe reduce Australia’sof American eeds than the SSRP system. hypersonic acquisition dependence on America for such research activities. The designs utilise decommissioned Defence rrier-OrionAustralian rockets, Rules whilstfootball the successful completion of this project will reduce Australia’s is traditionally associated with three main football manufacresources, namely the Zuni and Sighter rockets. Furthermore, the MSLV can provide an inexpensive tures; Sherrin,for Burley Faulkner. Each manufacturer is utilise associated with a differentDefence pendence on America suchand research activities. The designs decommissioned development platform for aerospace equipment as it can simulate the forces and environments such league and each uses different methods of construction. As a result, perceptions have sources, namely thebeZuni and Sighter rockets. Furthermore, the MSLV can provide an inexpensive apparatus subjected beenwould formed about theto.different behaviours of each ball when travelling through the air. projectfor provides comparative aerodynamic for competition by velopmentThis platform aerospace equipment as it can data simulate the forcesballs andproduced environments such The 2013 project aims to develop a Dynamically Stabilised Payload Bay (DSPB), an external paratus would be subjected to. communications system to relay GPS coordinates, extend the capability of the avionics suite as well 33 as design and manufacture a rocket enclosure to reduce the reliance on the availability of the each manufacturer to aid the relatively new notion of standardising Australian Rules Footballs. The comparative data contains characteristics of each manufacturer’s product that play significant roles in the aerodynamic behaviours of the balls throughout a game. In this project the aerodynamic characteristics of the balls were determined through the use of the University’s KC wind tunnel. Each ball was placed within the test section and tested at typical ball speeds experienced during match play. The data was accumulated with the aid of a load cell and processed to determine the coefficients of lift and drag as well as the side forces imparted on the ball. In addition to the quantitative data, flow visualisation will be used to help illustrate and interpret any differences between the balls’ aerodynamic characteristics. F1 Intelligent maritime UAV catapult robot, detection & tracking using Fast SLAM: A feasibility study Students Supervisors Sponsor David Burns, Lee Lawson and Christopher Morrison Assoc. Prof. Amir Anvar, Dr Andrew Knight (DSTO) and Ms Susan Cockshell (DSTO) The Defence Science and Technology Organisation (DSTO) The safety of members of the Australian Defence Force is of paramount concern, and one that requires constant improvement. This is particularly true for the harsh and unpredictable oceanic environments encountered by the Royal Australian Navy. A major safety concern is the inherent risks that are associated with manned flights dispatched from surface navy vessels. As such, there has been considerable emphasis placed on the research and development of automated Unmanned Aerial Vehicles (UAVs). Due to the space constraints enforced by the surface-vessels, a maritime UAV must also be designed in conjunction with compact launching and recovery systems. This exhibition will present the findings of an investigation into the feasibility of a Maritime UAV robot with projectile launcher and recovery system, through the integration and enhancement of current existing systems and the design of new structures. In this exhibition we will also present the potential future applications of the UAV, including the 34 simultaneous localisation and mapping (SLAM) techniques and deployment a small payload, such as a micro-sonobuoy, to support the UAV in maritime air operations. F2 Renewable energy by utilising hydrogen fuel cells with the support of automated spar buoy for oceanic application Students Supervisors Sponsor Abdul Halim Abd Latif, Mohamad Nasruddin Mat Saei, Mohd Fahmi Hassan, Muhammad Hasif Haron Khan Assoc. Prof. Amir Anvar, Mr John Van Velzen (DSTO) Defence Science and Technology Organisation (DSTO) In this project, the feasibility of utilising fuel cell as a portable power source for underwater application is investigated. In the beginning, research is carried out to establish strong theoretical understanding of the operation and application of hydrogen fuel cells. This includes the factors influencing the efficiency and underwater working conditions. One of the major challenges for the fuel cell to operate underwater is to continuously supply the oxygen into the vessel. Furthermore, the water and excess hydrogen produced during operation demands careful management to avoid contamination in the closed system. Hence, modifications are required to constantly supply oxygen to the cells-stack and maintain good air quality in the vessel. The exhibition features the methods of how to make the fuel cell feasible for underwater use. In addition, this exhibition will also demonstrate the design and control concepts for an automatic variable buoyancy spar buoy which would be tethered to the fuel cell system by mooring lines. It is expected at high sea states, the spar buoy automatically change its buoyancy to submerge to a small depth below the water surface to avoid 35 application is investigated. In the beginning, research is carried out to establish strong theoretical understanding of the operation and application of hydrogen fuel cells. This includes the factors influencing the efficiency and underwater working conditions. One of the major challenges for the fuel cell to operate underwater is to continuously supply the oxygen into the vessel. Furthermore, the water and excess hydrogen produced during operation demands careful management to avoid contamination in the closed system. Hence, modifications are required to constantly supply oxygen to the cells-stack and maintain good air quality in the vessel. The exhibition features the methods of how to make the fuel cell feasible for underwater use. In addition, this exhibition will also demonstrate the design and control concepts for an automatic to the system. In this case the spar buoy will act as an autoany possible damages variable buoyancy spar buoy which would be tethered to the fuel cell system by mooring lines. It is expected at high sea states, the spar buoy automatically change its buoyancy to submerge to a small mated positioning device system that would depth below theto watersupport surface to avoid anyundersea possible damages to the renewable system. In this case the sparenergy buoy will act as an automated positioning device to support undersea renewable energy system that would used for oceanic underwater scenarios. scenarios. be used for oceanicbeunderwater Automated Spar Buoy Automated Spar Buoy connected to Hydrogen Fuel Cell System Automated Spar Buoy (left) and Automated spar buoy connected to submerged hydrogen fuel cell system (right). F3 Cat falling robot lands on its feet Students Supervisors Rian Visser, Benjamin Shields, Ross Jobson and Natalie Redmond Mr Will Robertson, Assoc. Prof. Ben Cazzolato Cats are renowned for their ability to always land on their feet. Although their body is dropped with no initial angular momentum, they are able to right themselves by creating an imbalance between the moment inertia of their front and back halves. Helix Project 1487: Falling Cat Robot Landsof on its Feet Supervisors: William Robertson and Benjamin Cazzolato is a robot that mimicsStudents: the motion and appearance of aRedmond real falling cat. When dropped Rian Visser, Benjamin Shields, Ross Jobson and Natalie upside down from anyCatsheight or angular position it will rotate are renowned for their ability to always land on their feet. Although their bodywhile falling to land on is dropped with no initial angular momentum, they are able to right themselves by creating an imbalance between the moment of inertia of their front and back halves. its feet. This is a novel project that was motivated by a desire to demonstrate the poHelix is a robot that mimics the motion and appearance of a real falling cat. When dropped upside down from any height or angular position it will rotate while falling tential for bio-inspired robotics and encourage future students to pursue engineering. to land on its feet. This is a novel project that was motivated by a desire to demonstrate the potential for bio-inspired robotics and encourage future students At this exhibition, we will present the simulation that verifies the theoretical model and to pursue engineering. At this exhibition, we will present the simulation that verifies the theoretical model and an interactive demonstration of this self-righting ability. an interactive demonstration of this self-righting ability. 36 F4 Direct injection retrofit to a two-stroke motorcycle engine Students Supervisors Stefan Smith, Anthony Smith Prof. Bassam Dally, Dr Peter Kalt Two stroke engines are in common use especially in developing countries. The conventional carburetion fuel system has inefficiencies and creates large amounts of harmful emissions. This form of engine has reached mainstream use largely due to its low cost, simple construction and few moving parts. This project aims to retrofit the two-stroke engine of a Yamaha YZ-125 racing motorcycle with a direct injection fuel delivery system to decrease emission levels and increase fuel economy while retaining the characteristic high power output. This project aims to demonstrate the technical viability of retrofitting a motorcycle engine with a direct injection system to adhere to worldwide standards in transport and motorsport. The project is in its second year, the Direct Injection system has been partially designed and implemented, however the motorcycle is not currently in an operational state. The aim this year is to complete this design and add a self-sufficient power system such that the motorcycle is rideable. In this exhibition, the bike will be on display including demonstrations of the tuning software used on a laptop. F5 Design and test quiet high-speed jet engine nozzles Student Supervisors Henri Westell Assoc. Prof. Con Doolan, Dr Danielle Moreau, Dr Paul Medwell Jet engines are an indispensable part of the aerospace industry. However, a drawback to their operation is the production of high levels of noise. Health problems such as hypertension and cardio vascular disease have been linked to jet noise. As such many airports around the world have curfews imposed upon them, which limits airline 37 profitability and productivity. Reducing the noise emanating from jet engines and other high-speed fluid flow applications has been a heavily researched area of acoustic engineering. This project aimed to develop appropriate experimental methodology and data processing techniques to reduce noise levels associated with jet flow via passive nozzle exit profile manipulation. Nozzles of various shapes were manufactured using 3D printing technology and tested using a jet noise rig, placed in a reverberation chamber. It was found that the noise reducing nozzle concepts were successful at alleviating noise levels with varying degrees of success. It was concluded that largescale turbulence in jet flows is the predominant source of noise and passive turbulent mixing techniques are effective at reducing it. This exhibition will include interactive experimental jet noise comparisons and sound data processing as well as an overall education of jet noise, how it’s created and how it can be reduced. F6 Design, research & development on intelligent swarm networking of UAVs, SUVs & AUVs for oceanic applications Students Supervisors Sponsors Daniel Baines, Jeremy Connelly, Vincent Lau, Prashant Murali Assoc. Prof. Amir Anvar, Dr Andrew Knight (DSTO), Ms Susan Cockshell (DSTO) Defence Science and Technology Organisation (DSTO), Rockwell Automation A swarm network coordinates multiple autonomous robots into a system that is able to collectively complete a mutual task and can be applied to areas such as search and rescue, reconnaissance, environmental studies and surveillance. Swarm networking systems are modelled on biological insect colonies to mimic the interaction between each member whilst undertaking a joint task. In order for a swarm to operate efficiently, certain levels of autonomy must be built into the system in order to simplify the operator’s task. The purpose of this project is to research, design and implement a Swarm Networking System in a group of Unmanned Aerial Vehicles (UAVs) that can be applied to an Oceanic robotic community. The uniquely designed system uses a combination of Particle Swarm Optimisation (PSO) path planning techniques, Monte Carlo localisa- 38 tion and obstacle avoidance algorithms integrated into the UAVs. These systems have been simulated and then tested in real time through a series of scenarios designed to replicate real applications. The exhibition will demonstrate the research, system architecture and overall design of the robotic swarm system, simulations of individual components as well as video demonstrations of the autonomous tests conducted. All quadcopters will also be on display. F7 Automated oceanic wave surface glider robot operations: A viability study Students Supervisors Sponsor Muhammad Zainal Abidin, Zulhusmi Mohd Noor, Rizwan Talib, Afiq Johari Assoc. Prof. Amir Anvar, Assoc. Prof. Eric Hu, Dr Zhao Tian Defence Science and Technology Organisation (DSTO) 410 Unmanned surface vehicle (USV) Wave Glider Robot is an unmanned autonomous vehicle that is powered by ocean surface wave and solar energy. The wave glider consists of two main parts, which are surface float and underwater glider that is connected via an umbilical cord. Conceptually, the underwater glider converts the oceanic underwater current and surface wave energy into forward propulsion by utilizing the movement of its wings. In addition, the float is equipped with solar panels and rechargeable batteries that provide power to onboard navigation system and surveillance sensors as well as communication devices. The surveillance sensors collect the ocean data while the communication devices transmit information to off- board human operators. Besides that, oceanic mission scenarios will consider automatic landing of a quad-copter ce Glider Robot Operations: mi Mohd Noor, Rizwan Talib & Afiq Johari Hu, Dr Zhao Feng Tian 39 Organisation (DSTO) tomated Oceanic Wave Surface Glider Robot Operations: UAV robot on USV’s landing platform using the wave glider as a power-charging staViability Study tion. The exhibition features the viability study of the Automated Ocean Surface Glider Robot which is included with dynamic design and application scenarios. This exhibi- dents:Muhammad ZainalanAbidin, Mohd Noor, Rizwan Talib tion will also provide overviewZulhusmi of up-to-date progress on the project as well & as Afiq Joh further improvements that will allow the wave surface glider to monitor and transmit ervisors: A/Prof Amir Anvar, A/Prof Eric Hu, Dr Zhao Feng Tian information from oceanic conditions at given locations whilst permitting recharging of nsor: Defence Science and Technology Organisation (DSTO) the quad-copter in real-time will be presented. manned surface vehicle (USV) Wave Glider Robot is an unmanned autonomous Design build a maritime UAV with icle that is powered byand ocean surface wave quadcopter and solar energy. The wave glider automation and deployment capabilities sists of two main parts, which are surface float and underwater glider that is Students Renjie Du, Ryan Harvie, Sebastian Parkitny, Toby Clark nected via an Supervisors umbilical cord. the underwater glider converts the Assoc. Conceptually, Prof. Amir Anvar, Dr Andrew Knight (DSTO), Susan Cockshell (DSTO) anic underwater currentMs and surface wave energy into forward propulsion by Sponsors Defence Science and Technology Organisation (DSTO), Boeing, izing the movement of itsRockwell wings.Automation, In addition, the float is equipped with solar Boxline Automation els and rechargeable batteries that provide power to onboard navigation syste surveillance sensors as well as communication devices. The surveillance senso increasing utilisation of unmanned aerial vehicles (UAV) in maritime scenarWith an data ect the ocean while the communication devices transmit information to o ios, the DSTO, Boeing, Rockwell Automation and Boxline Automation have sponsored rd human operators. oceanic scenarios will consider a project to designBesides and build that, a quadcopter UAVmission suitable for maritime environments and capable deploying a payload. A quadcopter aircraft has four rotors which proomatic landing of aof quad-copter UAV robot on USV’s landing platform using the vide the thrust and lift required for flight, and also allow for vertical take-off and landve glider ing. as aA power-charging station. The exhibition features viability study quadcopter has unique flight capabilities that could be beneficialthe in maritime operations suchSurface as surveillance, assistance, environmental Automated Ocean Glidercommunications, Robot whichrescue is included with dynamic design studies and object tracking. The design and build process has involved the prelimapplication scenarios. This exhibition will also provide an resulting overview of up-to-da inary design, construction and subsystem integration of the UAV, in flight and performance The focus of the project isthat to develop an aircraft gress ontesting the project as wellanalysis. as further improvements will allow the wave that utilised the flight characteristics of a quadcopter to make it an asset in maritime face glider to monitor and transmit information from oceanic conditions at give ations whilst permitting recharging of the quad-copter in real-time will be 40 sented. F8 scenarios. The primary design features incorporated to achieve this include a waterproof design, the ability for take-off and landing from water, an on-board camera and micro-sonobuoy deployment capabilities. A mechanical claw has been designed and built as the deployment mechanism, which extends the UAV’s capability by supporting various payloads. This exhibition will display the fundamentals of the quadcopter design, the completed aircraft and results of flight testing. F9 Intelligent submersible thermal glider robot, system operations for deep-sea applications: A feasibility study Students Supervisor Sponsors David Edwards, Abdul Ab Gani Assoc. Prof. Amir Anvar Defence Science and Technology Organisation (DSTO), FESTO Australia Underwater gliders are autonomous buoyancy changing devices equipped with various sensors to aid in a number of civilian and defence applications including undersea environmental study, Oceanographic research and etc. While studies have been conducted on shallow waters of the Ocean, deep sea data is limited to current tools available to researchers. Deep sea gliders are required in Australian waters to aid a range of maritime applications and are crucial to the development of human endeavours through the roles Oceans play on climate, natural resources, recreational activities and fisheries. The Ocean is a reservoir of energy with potential to be harnessed. The design of the underwater Thermal Glider Robot seeks to extract Oceanic energy in the form of heat by utilising properties of a phase change material to produce changes in its buoyancy to glide through water at low speeds for high range and endurance missions. 41 The main objective of this project is to investigate the feasibility of such a system and aims to prove that the form of energy extraction is viable and has the potential to be utilised in promoting an increased knowledge of Australian Oceans for both defence and environmental applications. The exhibition will demonstrate the designs of thermal engine that could operate within the temperatures of the thermocline. G1 Instrumented rowing ergometer Student Supervisors Sponsor James McRae Dr Paul Grimshaw, Dr David Bentley, Assoc. Prof. Richard Kelso South Australian Sports Institute Rowing ergometers are designed to simulate the motion and loads of on-water rowing and are commonly used as land based training and testing tools for beginner rowers through to Olympic athletes. Although rowing ergometers are effective at measuring handle forces, they fail to take into account other forces which affect on-water boat speed such as footplate and seat forces. In Australia, all national rowing ergometer testing takes place on Concept 2 ergometers which may be used in a stationary manner or on slides to allow the ergometer to move along a sliding axis. It is also possible for athletes to select the level of damping applied to the ergometer flywheel during use. This project has successfully instrumented a Concept 2 rowing ergometer to measure forces applied to the footplate and seat. The data collected, using national level rowers, has been used to compare the differences in force application between the mode of ergometer (sliding or stationary) as well as the effect of altering the drag factor. This exhibition will showcase these finding as well as provide an opportunity for 42 attendees to use the instrumented ergometer to compare their force production with that of national level rowers via live feedback. G2 The effect of wing leading edge tubercles on induced drag Students Supervisors Sophie Dawson, Oliver Durance, Tony Huang, Simon McDonald and Jeremy Yu Dr Maziar Arjomandi, Mr Michael Bolzon, Assoc. Prof. Richard Kelso Air traffic is predicted to rise to 3.6 billion passengers by 2016, a 28% increase in four years. This will result in increased fuel costs and emissions. Reducing induced drag improves aircraft efficiency and alleviates these concerns. Tubercles are sinusoidal protrusions on the leading edge of humpback whale flippers. In nature these result in increased agility attributed to an increase in lift and reduction in drag. The goal of this project is to investigate the effect of tubercles on induced drag. In order to understand these effects both numerical methods and experimental testing have been used. Computational fluid dynamics was employed to enable a wide range of flow parameters to be investigated. Experimental testing required the design of test pieces and two experimental rigs for each of the aerodynamics facilities used. The water tunnel flow visualisation of a baseline and tubercle wing enabled comparison of the flow features for each wing. Force measurements of lift and drag of the wings in the wind tunnel were used to evaluate the performance of the tubercles. The team members and a visual display at the Mechanical Engineering Exhibition will provide an overview of the project, the results obtained and the implications for future aircraft. 43 G3 Performance and assessment of archery bow-arrow interaction Students Supervisors Hayden Gale, Nelson Chau, Greg Gallman Dr. John Codrington, Assoc. Prof. Ben Cazzolato Archery, a popular modern Olympic sport dating back centuries, relies heavily on the accuracy and repeatability of the arrow shots fired from a bow. One of the main factors affecting accuracy is the setup of the bow and the arrow. There are many aspects of the bow setup, such as string weight, limb length and even limb material, that an archer can adjust to optimise performance; most of which are governed by well-established rules. However, the impact of one of the bow characteristics, that of the tiller, is poorly understood. The tiller is the difference between the draw weight of the upper and lower limbs. Tiller values are often chosen based on anecdotal evidence and the archer’s feel during the shot. This suggests that a deeper study of the system is warranted and therefore forms the basis of the project. In this exhibition we will be displaying a number of high speed videos that show our investigation into shot performance and bow vibrational characteristics from firing arrows at different tiller values. In order to achieve this objective, a functional firing machine has been designed and constructed it will also be on display. To analyze the dynamics of the system, a finite element analysis is undertaken and a full scale model has been designed to show at the exbition how the bow vibrates. G4 Design of self-cleaning surfaces Students Supervisor Chen Shen, Shuangkai Wu, Wenjun Yan Dr Zonghan Xie Self-cleaning is a desirable function for many natural and artificial surfaces, such as lotus leaves and windscreens. During the past decade, a deep understanding of water-surface interactions that render the surface water repellent has been developed. Based upon that, chemical and physical approaches have been used for preparing 44 self-cleaning surfaces. It is now becoming clear that the chemical method has a limitation in achieving high water contact angle (usually below 120 degree). In this project, the physical means is chosen by emulating the lotus effect. That is, the self-cleaning effect is realized and further enhanced primarily through the tailoring of the surface micro-structure. To do that, Cassie and Wenzel equations are used to analyze and optimize the surface features for water repellency. The critical pressure is also calculated to evaluate the robustness of various surface structures. In order to ensure the mechanical durability of these designs, finite element analysis (FEA) models are constructed and validated using published data. The magnitude and distribution of stresses induced by static and dynamic loadings are visualized and compared between different surface structures. The results obtained from this project can guide the fabrication of mechanically strong, super-hydrophobic surfaces for self-cleaning applications. G5 Design and build a model gas turbine combustor Students Supervisors Sponsor David Bey, James Dean, James Francis, Ashleigh Trainor Dr Paul Medwell, Dr Zhao Tian Santos Ltd Gas turbines are used extensively for electricity generation and to power aircraft. For both applications there is a continual societal and commercial demand for higher fuel efficiency with lower exhaust emissions. This project seeks to address these two demands by incorporating MILD (moderate or intense low oxygen dilution) combustion technology in the design, build and commissioning of a working prototype gas turbine combustor. MILD combustion occurs when a fuel is burnt under very low oxygen level conditions. The conditions required to achieve MILD combustion are typically achieved by recycling large quantities of hot exhaust gases into the combustion reaction zone. The result of the low oxygen environment is a distributed reaction zone, thus avoiding high temperature regions and consequently lowering thermal NOx emissions. The distributed reaction zone also results in a uniform heating profile, which reduces high temperature erosion on turbine blades and can improve thermal efficiency. On 45 display at the exhibition is the completed prototype combustor as used in the testing and commissioning progress. This proof of concept combustor is approximately 3 metres high and is equipped with a glass viewing pane into the combustion chamber where MILD combustion was observed. H1 Biomechanics of sport climbing Students Supervisors Elsa Burnell, Nicholas Reed, Thomas Sheridan Dr Erwin Gamboa, Mr Will Robertson The sport of rock climbing is rapidly increasing in popularity, but despite this there has been little detailed research into the occurrence of stress related injuries in participants. The project aimed to address this shortage by simulating a climbing environment in which biomechanical force analysis could be performed during the execution of climbing manoeuvres. This analysis determined internal joint forces and torques throughout a climbing manoeuvre, and thus provided a knowledge base for future medical research. To achieve this, a climbing environment was designed and fabricated for the simulation of climbing manoeuvres in a laboratory setting. Motion capture cameras and software were used to map the movement of test subjects executing these climbing moves. The software captured three-dimensional coordinates of infra-red reflective markers placed on anatomically significant landmarks. A MATLAB program was written to analyse the captured coordinates using inverse dynamics. To aid the biomechanical analysis of climbers, a force measurement system was designed and im46 plemented into the climbing environment. During experimentation, force and motion capture data were recorded simultaneously, allowing the production of a computer model that visualised the biomechanical results. This exhibition will display the climbing environment designed for a number of climbing manoeuvres. H2 Energy return in running shoes Students Supervisors Nathan Taverner, Michael Stevenson Dr Paul Grimshaw, Dr David Bentley The development of modern running shoes has led to new midsole models designed to provide a significant performance advantage with each new generation. Running shoes with increased ‘Energy Return’ are one possible method of improving running economy by increasing the amount of elastic strain energy returned to the athlete by the shoe midsole, reducing the effort required for each stride, which in turn should improve running performance. However, after claims from athletic footwear companies and much research, there remains no clear evidence of a significant performance advantage due solely to energy return properties of running shoe midsoles. The aim of this project was to compare test subjects’ percentage VO2max on a treadmill while wearing ‘energy returning’ and ‘non-energy returning’ shoes. Additionally, uniform Ethyl-Vinyl-Acetate (EVA) midsole was modelled using ANSYS Finite Element Analysis (FEA) software to understand the plantar pressure distribution and material deformation typical of a single running stride. This project used physiological testing in conjunction with FEA to determine whether the design of running shoes to exploit ‘energy return’ is viable for improved running economy and/or performance. 47 H3 Sustainable marine current energy Students Supervisors Sponsor Rachel Tucker, Steven Ingham Dr Antoni Blazewicz, Dr Kristy Hansen, Assoc. Prof. Richard Kelso SA Power Network As society and science become increasingly aware of the harmful impact burning fossil fuels has on public health and the environment, many economies are looking to reduce their carbon footprint through the development of clean, renewable power generation, such as Marine Current Turbines (MCT) that can be used to convert tidal energy into electrical energy. The major sponsor of this project is SA Power Networks. This project examines a horizontal axis turbine to extract kinetic energy from a free stream current and transform it into electricity. The project team has performed a system review of the existing prototype and testing methodology based on research literature. From this, dimensionless parameter testing of the MCT has being performed in wind tunnel laboratories to verify computational modelling. The focus of the project is to optimise the performance a MCT through the inclusion of ‘tubercled’ turbine blades and a channelling device. The comprehensive systems review included designing an appropriate data acquisition system, component stress testing and re-manufacturing the prototype blades. Multiple tubercle, angle of attack and channelling device configurations were tested at a range of Tip Speed Ratios, to determine the optimum coefficient of power for the system. Based on these results, commercial viability will be investigated for the technology. The exhibition will demonstrate the results obtained and future commercial prospects of the technology. 48 H4 High temperature thermal storage system Students Supervisor Sponsor Liguo Dai, Matthew Emes Mr Gareth Bridges Ammjohn Engineering Pty Ltd Renewable energy sources are intermittent and not capable of supplying power at peak demand. It is hoped a Thermal Energy Storage System (TESS) investigated in the project ‘1482: High Temperature Thermal Storage System’ will assist such technologies in meeting electricity demand. Silicon is used as the storage medium in the TESS as it can store large quantities of thermal energy per unit mass. Silicon acts like a battery, where thermal energy can be extracted from it when required. The effectiveness of this extraction depends on the phase of the silicon, where fully molten silicon corresponds to a fully charged battery and solidified silicon can be thought of as a low-charged battery. Two issues of the TESS will be investigated in this project by students Liguo Dai and Matthew Emes, supervised by Gareth Bridges in partnership with Ammjohn Engineering Pty Ltd and financially sponsored by Ammjohn Engineering Pty Ltd. 1. Significant concern remains on whether silicon and its containment material can resist fracture and fatigue when heating to silicon’s melting point of 1414°C. Test crucibles will be heated in a high temperature furnace and cooled samples observed under a Scanning Electron Microscope. bition Abstract – 1441 mber e names rs' names 2. Heat transfer from silicon to a working fluid in a duct will be modelled to determine how effectively heat can be extracted from silicon for various degrees of 1441 solidification, inlet temperatures and mass flow rates. Investigation of the wake of a Horizontal axis wind turbine H5 Investigation of the wake of a horizontal axis wind turbine Eshodarar Sureshkumar, Anthony Kent Murphy, Samir Howell, Ka Lok Lee, Students Eshodarar Sureshkumar, Anthony Kent Murphy, Samir Howell, Puzhi Yao, Chu Xiang Chiew Ka Lok Lee, Puzhi Yao, Chu Xiang Chiew Supervisors Dr Maziar Arjomandi, Assoc. Prof. Richard Kelso, Mr Alex Laratro Maziar Arjomandi, Richard Kelso, Alex Laratro Sponsor eLabtronics eLabtronics With increasing need for efficient sustainable energy resources, this project aimed to contribute by investigating wake ofthis a Horizontal Axis Wind Turbine asing need for efficient sustainable energythe resources, project aimed to contribute by (HAWT). The is the region downstream of an operating where the airflow is changed ng the wakewake of a Horizontal Axis Wind Turbine (HAWT). The waketurbine, is the region am of an operating turbine, where the airflow is changed due to the motion of the turbine. perating in the wake of another turbine experience a loss in49power, as well as increased noise production. Understanding the wake can lead to improving current wind technology, Supervisors' names Maziar Arjomandi, Richard Kelso, Alex Laratro Sponsors eLabtronics due to the motion of the turbine. HAWTs operating in the wake of another turbine expeAbstract: rience a loss in power, as well as increased loads and noise production. UnderstandWith increasing need for efficient sustainable energy resources, this project aimed to contribute by ing the wake can lead to improving current wind technology, which can significantly investigating the wake of a Horizontal Axis Wind Turbine (HAWT). The wake is the region reduce the dependence onturbine, fossilwhere fuelsthe forairflow energy generation. downstream of an operating is changed due to the motion of the turbine. HAWTs operating in the wake ofwas another turbine experience a loss power, as well as increased The wake of the turbine investigated using aninempirical model, a Computaloads and noise production. Understanding the wake can lead to improving current wind technology, tional Fluid Dynamics (CFD) model, and experiments in the wind tunnel. Characteriswhich can significantly reduce the dependence on fossil fuels for energy generation. tics such as the wake diameter, velocity deficit, and power coefficient of the wake were The wake of the turbine was investigated using an empirical model, a Computational Fluid Dynamics being(CFD) investigated. The vortices and eddies in the wake were also of interest in this model, and experiments in the wind tunnel. Characteristics such as the wake diameter, project. The dataandobtained by testing a model scale turbine in wind velocity deficit, power coefficient of the wake were being investigated. Thethe vortices andengineering eddies in theofwake also of interest this project. The data by testing a model scale turbine section thewere Thebarton windin tunnel would be obtained compared against the CFD and emin the wind engineering section of the Thebarton wind tunnel would be compared against the CFD pirical model results for verification. This exhibition would display the results we have and empirical model results for verification. This exhibition would display the results we have gathered from components as the components used for the project. gathered fromthe the three three components as wellas as well the components used for the project. Left to right — Larsen model (Empirical) of the velocity propagation in the wake and the pair of vortices at Figure 1: Left to right - Larsen model (Empirical) of the velocity propagation in the wake the cross section of 7D (CFD) and the pair of vortices at the cross section of 7D (CFD) turbine in the Wind Engineering section of the Thebarton wind tunnel 1 m diameter Z-100 Figure 2: setup 1 m diameter Z-100 turbine setup in the Wind Engineering section of the Thebarton wind tunnel 50 H6 Develop a data acquisition system for a Swearingen SX-300 Student Supervisor Sponsor Matthew Sobey Dr Maziar Arjomandi Nova Systems Aircraft testing is an important part of aircraft development and modification, and successful test programs often require a Data Acquisition System (DAS) to be designed and installed on the aircraft. With this in mind Nova Systems have sponsored the project to develop a (DAS) for an aerobatic aircraft, with the goal of developing flight test engineer (FTE) skills in engineers for future testing programs. If Nova Systems are able to train FTEs it will allow them to grow their existing capabilities and also provide employment opportunities for local engineers. The technical objective of the project is to display in real time, and record all the data necessary to measure aircraft operational characteristics like manoeuvrability and stability. To successfully measure all the parameters required the DAS must interface with existing aircraft systems and new systems must be developed to measure currently unavailable parameters. This exhibition displays the developed DAS, coupled with a flight simulator, to provide an interactive method for demonstrating the system to the public. H7 Flow morphology of a plasma actuator Student Supervisors Matthew Orman Dr Maziar Arjomandi, Dr Cristian Birzer Dielectric Barrier Discharge (DBD) Plasma Actuators are extensively represented by 2-Dimensional models throughout research literature, despite the nature of their flow being inherently 3-Dimensional. Considering common flow events and characteristics typical of a DBD Plasma Actuator, the presence of filaments of current (streamers) in the flow profile is postulated to effect the internal flow dynamics, whereby fluid property variations incur internal eddy formation. This renders a 2-Dimensional definition for 51 the device inadequate to explain the dynamic effect of the implementation of these actuators into finer applications. In analysing the span-wise flow distribution perpendicular to the plane of all existing 2D models, and extracting slices of flow data via direct flow measurement and Particle Image Velocimetry (PIV) methods, the addition or stacking of these 2D planes allows for the extension of all current models into a more comprehensive 3-Dimensional model that also accounts for flow events such as streamer formation. By investigating and numerically modelling the regularity of the spacing between the filaments formed along the span, the further mathematical simplification of the 3D model ensures that the new model is computationally efficient while providing a greater level of detail and physical practicality for control logic integration. J1 AUV mother ship Students Supervisors Robert Buckerfield, David Heah, Alexander Minchin, Andrew Minne, Nathan Roberts, Jack Vince Assoc. Prof. Colin Kestell, Dr Steven Grainger Autonomous Underwater Vehicles (AUVs) are programmable robotic vehicles designed to navigate in water without input from operators and have become conventional equipment for oil and gas exploration, scientific, and military purposes. Limited on-board energy resources compromises the effectiveness of AUVs, creating issues for deployment and recovery. This project aims to design and build a remotely controlled AUV Mother Ship capable of transportation, deployment and recovery of an existing AUV (The Blue Bottle) in order to maximise the operating range of small scale AUVs, with future potential for recharging and navigational calibration. Furthermore, the design of the deployment and recovery system permits the conveyance of other payloads for different applications, such as lifesaving equipment. The project incorporates the retrofitting of an 52 assessment of the structural integrity of pipelines. One of such issues is the stresses acting between the pipeline and its support and how the selection of appropriate support could affect that. The current project is therefore initiated to study the frictional forces acting between the pipeline and its supports and to provide some information and practical recommendations to be watercraft with an outrigger and supporting structure to electrically-powered adopted by the pipelinepersonal industry for future designs. develop an asymmetrical catamaran, that will provide a basis on which other subThe project is supported by GPA Engineering Ltd and it investigates the friction conditions systems can work from. Necessary control systems have been designed to suit the between the pipe and typical supports. These conditions significantly affect the pipe stress state application, whilst technical analyses have been performed to optimise the design of and have been taken into consideration at the design and construction stages. A unique the catamaran structure and operation. experimental rig was designed and fabricated. The design of this rig, which closely simulates the loading condition for the actual pipe and supports, was verified by analytical calculations from Evaluation and strain in gas and oil pipelines: A the classical beam theory asof wellstress as 3D FE studies. J2 real enginnering project In this exhibition we will outline the experimental procedures and will highlight the major Student Mahdi Salimian outcomes achieved for this project. Supervisors Sponsor Assoc. Prof. Andrei Kotousov, Assoc. Prof. Reza Ghomashchi GPA Engineering Ltd Pipelines are vital energy distribution means for many industries and applications. Therefore, the design, construction and maintenance of pipelines have been the focus of extensive research and development studies in the past. However, there are still many problems associated with the assessment of the structural integrity of pipelines. One of such issues is the stresses acting between the pipeline and its support and how the selection of appropriate support could affect that. The current project is therefore initiated to study the frictional forces acting between the pipeline and its supports and to provide some information and practical recommendations to be adopted by the pipeline industry for future designs. The project is supported by GPA Engineering Ltd and it investigates the friction conditions between the pipe and typical supports. These conditions significantly affect the pipe stress state and have been taken into consideration at the design and construction stages. A unique experimental rig was designed and fabricated. The design of this rig, which closely simulates the loading condition for the actual pipe and supports, was verified by analytical calculations from the classical beam theory as well as 3D FE studies. In this exhibition we will outline the experimental procedures and will highlight the major outcomes achieved for this project. 53 J3 Measurement of radiant fraction of ceremonial flames Student Supervisors Sponsor Vasilios Moshos Prof. Graham Nathan, Assoc. Prof. Farid Cristo FCT Combustion FCT Combustion designs and supplies industrial and ceremonial burners to a diverse range of clients. This project involves conducting laboratory tests on a range of FCT’s burners primarily to determine the radiant fraction emitted from each of the burners under a range of conditions. The burners in question have not previously been tested in a controlled environment, and require reliable evaluation. Before any testing could be conducted on the burners in focus, it was necessary to establish a sound experimental set-up. Verification of the measurement accuracy was obtained by comparison with published academic data, using identical equipment and methodology. This project aims to deliver a set of accurate data on global flame characteristics to FCT. This data will then be used as inputs to a mathematical model that will extrapolate the results to predict the radiant fraction and total heat flux for much larger ceremonial burners. An experimental set up was established in two locations and data has been collected and processed for the crinkle and mini cauldron burners. This exhibition shows how the experimental method was established and validated, as well as presenting some of the data collected and also outlines the plan for future work in the area. 54 J4 Automatic test station for firework ignition systems Students Supervisor Sponsor Ches Condo, Luke Hannigan Dr. Ley Chen Foti Fireworks This project originated from discussions with an executive member of leading Australian fireworks manufacturer, Foti Fireworks, about the manufacturing processes accompanying their business model. Foti Fireworks has an extensive history spanning over 200 years, and their manufacturing methods were a reflection of this. At a time of business expansion, it became apparent that they needed to consider more efficient manufacturing processes, and so ideas were collaborated and a private contract established. The nature of the design was highly creative rather than analytic, involving extensive trial and error in prototyping. Fundamentally, the aim was to mimic the previously used manual procedures with efficient mechanisms, and install these mechanisms together to form a system that executes a number of sequential steps. Our exhibition aims to provide exposure to the avenues that were explored in order to achieve an effective design. The fundamental elements of the design include, picking of randomly orientated objects, electrical testing of specimen in automated assemblies, electrical short-circuit protection, flow control of small objects passing through automated assemblies, and cohesion between mechanisms in a machine. These topics are presented in detail to give an insight to the design process for this project. On top of this we cover the processes that we used to manufacture our machine, and issues that were encountered on the way. 55 Index of project booths by supervisor Assoc. Prof. Amir Anvar: F1, F2, F6, F7, F8, F9 Dr Maziar Arjomandi: E2, E4, G2, H5, H6, H7 Mr Mohamed Awadalla: C5 Dr David Bentley: G1, H2 Dr Antoni Blazewicz: C1, E1, E7, H3 Dr Cristian Birzer: A7, B3, B6, D2, E2, E9, H7 Mr Michael Bolzon: G2 Mr Gareth Bridges: E6, H4 Assoc. Prof. Ben Cazzolato: A7, B5, B9, E5, F3, G3 Dr. Ley Chen: A3, D1, J4 Dr. John Codrington: B7, G3 Assoc. Prof. Farid Cristo: A5, J3 Prof. Bassam Dally: F4 Assoc. Prof. Con Doolan: F5 Dr Erwin Gamboa: A1, A2, E3, H1 Assoc. Prof. Reza Ghomashchi: A1, J2 Dr Steven Grainger: B4, B8, D5, E7, E8, J1 Dr Paul Grimshaw: G1, H2 Prof. Colin Hansen: B9 Dr Kristy Hansen: H3 Dr David Harvey: B5 Assoc. Prof. Eric Hu: D2, F7 Dr Claire Jones: A6 Dr Peter Kalt: B3, F4 Assoc. Prof. Richard Kelso: C3, E9, G1, G2, H3, H5 Assoc. Prof. Colin Kestell: B8, C1, D5, E1, J1 Dr Min Kwan Kim: B5, C2 Assoc. Prof. Andrei Kotousov: B2, B5, J2 56 Mr Alex Laratro: H5 Dr Timothy Lao: E4 Dr Tommy Liddy: B5 Dr Tien-Fu Lu: B1, C4, C5 Dr Paul Medwell: B6, D4, F5, G5 Dr Danielle Moreau: F5 Prof. Graham Nathan: A4, A5, J3 Dr Zebb Prime: B5 Mr Will Robertson: A6, B9, D3, F3, H1 Dr Zhao Tian: A5, C5, D4, F7, G5 Dr Matthew Tetlow: B5, E8 Dr Zonghan Xie: G4 Dr Stewart Wildy: B7 57 The University of Adelaide 3