owner`s manual

OWNER’S MANUAL
SM-330A
(Divider Rounder)
CONTENTS
Introduction••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(2)
Installation & Commissioning•••••••••••••••••••••••••••••••••••••••••••••••••••(4)
Operation•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(6)
Cleaning & Maintenance••••••••••••••••••••••••••••••••••••••••••••••••••••••••(10)
Parts List••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(13)
Wiring Diagram••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(20)
Machine Warranty•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••(21)
1
INTRODUCTION
Brief Introduction
SM-330A is specially used for dough dividing and rounding, it can divide
and round dough evenly with very little difference in weight and structure.
Thus it can save large labor working. The machine has proved to gently
handle a wide variety of dough and produce a high quality product. It does
this while maintaining the highest standards of safety.
Owners and operators should carefully read and familiarize themselves
with this entire manual before attempting to operate or service this machine.
Complying with this manual will ensure years of safe and trouble-free
operation.
All of the information, illustration and specification contained in this manual
are based on the latest product information available at the time of printing.
SINMAG reserves the right to make changes at any time without notice. If
questions arise during the operation or servicing, please contact us before
proceeding.
Features
1). It can divide the dough evenly.
2). It can round the dough greatly.
3). The machine can keep in a good status with lubricating oil.
4). It can turn over the machine to let the knife seat cleaned easily by
turning both sides round screw of the machine head.
5). It can adjust easily to fit for varies weight of dough.
6). It can save large working time and finish rounding 30 pieces just in
about 8 seconds, and can round about 6000 pcs per hour.
2
INTRODUCTION
Specification
3
INSTALLATION AND COMMISSIONING
Installation
1. After uncrating the machine, inspect it carefully whether there is any
damage that might have occurred during shipment. Report any damage
to the forwarding company before proceeding to operate the machine.
The damage can then be assessed to determine liability. Non-obvious
damage can be claimed within seven days, including the day of arrival.
We do not grant the right of replacement for damages claimed after this
period.
2. The machine is supplied factory lubricated and ready to run. Select a
location for your Divider with sufficient room for operating, cleaning and
servicing. In order to achieve an optimal performance of this machine,
we advice you to choose a location with the following properties:
− Ventilated and dry;
− With good lighting;
− Protected from direct sunrays and rain;
− Far from heat source and water;
− On a robust, plane, horizontal surface without any vibrations.
Electric Connection
Before making any electric connection, be sure that your electric mains is
compatible with the electric specifications of your divider. This data is
shown on the machine nameplate.
To ensure safety, the machine has to be connected by an authorized
electrician, and the ground protection is necessary.
Commissioning
After electric connection, release the emergency stop button, turn the shift
knob at 1 pisition, press the both “on” button at the same time to see if the
4
INSTALLATION AND COMMISSIONING
rounding palte is rotating in the direction of the arrow as indicated on the
front side of the machine. If not, change any two phase of the three cables
of your machine and restart it.
5
OPERATION
Set-up
See Picture 1, there are five switchs on the machine, and each function is
shown as follows:
Picture 1
1. Power Switch: Turn the switch “on” to connect the machine with the
power supply. Turn to “off” to isolate the machine from the power supply.
2. Shift Switch: This switch is used for different operation model.
1). 0 position: the machine will stop.
2). 1 position: Semi-Automatic--Keep pressing “ON” button, the machine
starts, press down, divide & round, move back continuously. But once
your fingers move, the machine will stop immediately.
3). 2 position: Fully-Automatic--Keep pressing “ON ” until the flour plate
drops, then the machine can operate the above movement
automatically.
4). 3 position: Reverse rotate--Service only for maintenance.
3. Start Switch: Keep pressing the both two button to operate the machine.
4. Emergency Stop Switch: When there is something emergent happen,
press this button to stop the machine. If you want to restart the machine,
release the button by rotate it in the direction of the arrow.
6
OPERATION
There is an adjustable screw at the rear top side of the machine. See
Picture 2, there are many scale on it. You can choose a proper one to fit
your dividing. Rotate it anticlockwise to increase the value, while clockwise
to decrease.
Picture 2
Picture 3
See Picture 3, there is a shift pole at the left side of the machine. There are
five rounding mode of this machine, you can choose them by pulling out the
handle according to your need.
Shift handle:
0—0 rounds;
1—5 rounds in 2-3 seconds;
2—9 rounds in 4 seconds;
3—13 rounds in 5 seconds;
4—17 rounds in 5-6 seconds;
Note that don’t shift the pole when it is in operation.
Operation Steps
1. When doing the automatical dividing, first doing the primary dividing for
the dough from the mixer.
2. Release the emergency stop button, turn on the power switch.
7
OPERATION
3. Turn the shift knob to the proper position according to your need.
4. Adjust the above screw as per the weight of the dough piece.
5. Pull out the shift pole to the right position to get the best effection for
rounding the dough.
6. Put the dough on the plastic tray, flatten it manually with your hand, then
put the tray on the rounding plate of the machine.
7. Keep pressing the both “on” button to go on dividing and rounding.
8. When all process completed, the machine will stop automatically, then
pull out the tray.
Attention:
1. Note that the hole on the tray should aim at the pin on the rounding plate.
2. The moulding plate should be clear and clean.
3. Keep your fingers and other irrelative things away from the dividing
knives, especially when it press down.
How to use the shift pole
1. When dough elasticity is equal to the standard of fermentation, you can
adjust the adjusting pole on base of the unit weight.
2. When dough is over-proofed, the volume of dough will turn larger, so you
should change the scale of weight to get approach to the volume of
dough.
3. When dough is less-proofed, wait for the proper proofing or turn the scale
of weight lower to fit for the dough condition.
4. When the surface of dough is broken, means too long time spent on
rounding, please reduce the rounding time.
8
OPERATION
5. When the phenomenon of periphery dough which is smaller appeared,
means flatten the dough is not enough when dough is placed onto the
plastic plate.
How to deal with the following situation
1. When divide the dough unevenly
M1: Flatten enough the dough.
M2: The scale of weight should be adjusted accurately.
2. When drape, flattened dough appeared after rounding
M1: Turn the scale of weight to larger.
M2: Shorten the rounding time.
3. When round unevenly
M1: Prolong the rounding time.
M2: Adjust the scale of weight to lower position.
4. When surface of dough is not smoothly
M1: Place oil or flour on the dough.
M2: Clear and clean the knife seat thoroughly from residue of dough.
M3: Pay attention to the content of water due to mucosity of dough.
9
CLEANING AND MAINTENANCE
Cleaning after operation
After daily use, the machine has always to be cleaned thoroughly.
1). Please isolate the machine from the power supply first.
2). Do not wash the machine directly to prevent danger from electric shock.
3). The head must be opened and the knife has to be cleaned from residue
of dough.
4). Do not use salad oil or vegetable oil to lubricate the knife. The residue of
dough will become hard and may damage the knife or corrode the
machine gradually.
5). Do not wash the plastic plate with hot water to pretect it from distortion.
How to clean the knives and knives seat:
1). Loosen the screw for the cover, then remove the front and back cover.
See Picture 4.
Picture 4
Picture 5
2). Rotate the flour frame in the direction of the arrow as show in the Picture
5 to remove it.
3). Use a T-shape handle to loosen the both round nut. See picture 6.
4). Turn the knives seat as shown in Picture 7.
5). Aim adjusting handle hole at the pin on the knives seat. See Picture 8.
10
CLEANING AND MAINTENANCE
6). Press the handle in the direction of the arrow as shown in the Picture 9
to push out the knives. Note that for fully cleaning, please press the
handle in and reverse the direction for sometimes.
Picture 6
Picture 7
Picture 8
Picture 9
7). After cleaning, get back the knives to the same level of the knives seat.
Then remove the adjusting handle.
8). Turn back the knives seat, tighten the round nut and mount the cover.
Maintenance
1). Keep the electric box clean and dry.
2). Keep the out surface of the machine clean.
3). Keep the knives, knife seat and plastic plate clean.
11
CLEANING AND MAINTENANCE
4). Check the lubrication oil in the oil bath under the moulding plate every 3
months. Refill when oil is not enough. See Picture 10,11,12.
Picture 10
Picture 11
12
Picture 12
PARTS LIST
13
PARTS LIST
14
PARTS LIST
15
PARTS LIST
16
PARTS LIST
PRATS
NNUMBER
PARTS CODE
PARTS NAME
SPECIFICATION
SM330A001
15PDLSPZ670
Belt
SM330A002
13DA507
Belt Pulley
SM330A003
15PDLSPZ1120
Belt
SM330A004
13DA350
Belt Pulley
SM330A005
14DA109
Cover
SM330A006
14DA166-2
Plastic plate
SM330A007
12DA541-2
Panel
SPCC 2*100*420
SM330A008
11DA520
Cover
Weld
SM330A009
12DA525
Cover
SPCC 1.2t*320*480
SM330A010
13DA390
Rocker
SM330A011
13DA415
Screw
L=57.5(Hexagonal)
SM330A012
16BXSG111B
Fuse Cover
111B
SM330A013
16BXSZD
Fuse Seat
SM330A014
16JDQJZX-18FF
Relay
SM330A015
16JDQPYF-08
Relay Seat
111A
JZX-18FF
A024-2Z1 24V
JDQPYF-08
SM330A016
16JCQCN16-1
Electromagnetic Contactor
CU-11 3A1B 24V/50HZ
SM330A017
16JDQRHN10A-10
Relay
SM330A018
16BYQBK30-1
Transformer
SM330A019
15HQL38*1/2*12
Plastic Ball(Inlet)
RHN10A-3.5-5A
BK-30 1A
380V-220V-110V/24V
Ф38*1/2*12NC
HJ0101212W38
SM330A020
13DA200-1
Bush
SM330A021
13DA245
Mandrel
Ф15*88.6
SM330A022
13DA247
Mandrel
Ф20*36
SM330A023
11DA241
Connecting Rod
Weld
SM330A024
14DA184
Screw
SM330A025
11DA231
Support-Right
SM330A026
13DA202
Arch Seat-Right
SM330A027
13DA236
Turning Arm-Right
SM330A028
13DA105-2
Seat
SM330A029
13DA311-1
Support Arch Seat
SM330A030
13DA108
Clamp
SM330A031
13DA142-1A-001
Round Tray
SM330A032
11DA205
Cover
SM330A033
11DA209
Adjustment of Knives
SM330A034
13DA127
Arch Seat
SM330A035
14DA183
Screw
SM330A036
11DA230
Support-Left
SM330A037
13DA201
Arch Seat-Left
17
16T*115*215
Weld
16T*115*215
PARTS LIST
SM330A038
13DA235
Turning Arm-Left
SM330A039
13DA246
Mandrel
SM330A040
13DA182
Cover Knife Seat
SM330A041
13DA125-2
Knife Seat
SM330A042
14DA174-2
Dividing Knives
SM330A043
13DA310
Bush
SM330A044
13DA107-2
Dough Frame
SM330A045
11DA400-1
Support
SM330A046
13DA401
Slide Rod
SM330A047
14DA471
Tension Spring(Inlet)
SM330A048
11DA423
Tie Rod
30*T*35*50 Weld
SM330A049
11DA422
Adjustment of Spring
Weld
SM330A050
11DA421
Adjustment of Spring
Weld
SM330A051
14DA424
Compression Spring
SM330A052
14DA204-1
Screw
SM330A053
14DA250
Compression Spring
SM330A054
14DA252
Compression Spring
SM330A055
13DA181
Fixed Rod Knives
SM330A056
11DA312
Tie Rod Arch Seat
SM330A057
14DA203
Fixed Mandrel Arch Seat
SM330A058
13DA130
Screw Stay
Ф20*114
SM330A059
13DA240
Nut
Ф100*33
SM330A060
14DA208-1
Screw
SM330A061
13DA313
Support Bush
SM330A062
14DA396
4 Step Cam(Inlet)
SM330A063
14DA480-2
Idler Wheel
50*20
SM330A064
11DA407
Spring Support
Weld
SM330A065
14DA406
Drum Spring
SM330A066
13DA302
Mandrel Slider
SM330A067
13DA300
Sliding Axle Seat
SM330A068
11DA301
Slider
SM330A069
13DA405
Support
SM330A070
11DA314
Connecting Rod
12T*90*40
SM330A071
13DA413
Connecting Rod Subassembly
16T*40*205 Q235
SM330A072
11DA392-1
Signal Cover
Weld
SM330A073
13DA414
Screw
SM330A074
13DA451
Lever Holder
SM330A075
13DA494
Pin
SM330A076
13DA455
Bearing Seat
SM330A077
13DA456-1
Bearing Cover
SM330A078
11DA450
Spring Holder
Ф13.9*120.2
Weld
Weld
Ф28*185
20T*75*335
Ф15*53*47
18
Weld
PARTS LIST
SM330A079
13DA340
Rotary Seat
SM330A080
14D183-01
Mandrel
SM330A081
13DA320
Rotary Seat
SM330A082
13DA365
Bearing Seat
SM330A083
14DA430
Adjusting Rod
SM330A084
13DA411
Lever-Right
Weld
SM330A085
11DA392-1
Signal Cover
Weld
SM330A086
13DA431-1
Adjustment of Lever
SM330A087
14DA433-1
Idler Wheel
SM330A088
11DA434
Rod
SM330A089
14DA397
Turbine
SM330A090
14DA395
Cam(Inlet)
SM330A091
13DA413
Connecting Rod
SM330A092
13DA410
Lever
SM330A093
13DA391
Rocker
SM330A094
11DA432
Rod
SM330A095
13DA487-1
Pin
SM330A096
13DA483
Pin
SM330A097
11DA420
Support
SM330A098
13DA470-01
Screw
SM330A099
14D133-02
Tension Spring
SM330A100
13DA470-02
Screw
Ф12*70
SM330A101
11DA452
Lever
Weld
SM330A102
11DA460
Connecting Rod
12T*30*90
SM330A103
13DA461
Mandrel
Ф12*126
SM330A104
13DA371
Housing
SM330A105
14DA372
Nut
SM330A106
14DA360-1
Worm(Inlet)
SM330A107
12DA500
Sensor Seat
SM330A108
13DA370
Cover
SM330A109
13DA355
Bearing Seat
SM330A110
14DA505
Belt
SM330A111
11DA510
Motor Holder
SM330A112
16MDL330A-01
Motor
SM330A113
14D142-01B
Adjustment Plastic Plate
SM330A114
13DA185-02
Knives Support
160*125*30T=1
125*45*20T=2
Weld
Weld
Q235 Weld
Ф25*118*110
19
Ф12*25
SPCC 2*102*30
Weld
230/400V-50/60HZ-3P
H 1.1KW 4P Horizontal
WIRING DIAGRAM
20
MACHINE WARRANTY
Machine Warranty
We promise to offer our clients the best quality of products and service, our
guaranty period is one year dated from the delivery date.
The following terms are not included:
1. Abnormal operation or adjustment.
2. Sundries or corrosive liquid or wasted oil enter into the machine to make
short circuit and burnt out of internal components.
3. Damage caused by hard matter impact.
4. Disasters caused by nature reasons.
21