tation Support Consulting Analysis

Customer focus is our family tradition
With Oemeta, you have at your side an owner-managed company based in Uetersen, near Hamburg. Innovating ideas
All fired up for large jobs
run in our family. For nearly 100 years, we have been developing, producing and delivering high-quality lubricants for
processing metal, glass and ceramics. As ‘The Coolant Company’, we specialise in water-miscible coolants, and we
We approach our clients’ unique requirements with in-depth knowledge, clear heads and decades of experience. Wor-
provide individual, tailor-made solutions for your business all over the world. Together with a strong team, I represent
king closely together with you, we develop intelligent, customised and economical solutions. That’s how our coolants
quality products made in Germany.
became what they are today: modern, innovative and technologically advanced high-performance products.
From northern Germany to the international stage
CEO, Thomas Vester
Our cooling lubricants come from the north of Germany; our clients are from all over the world. We are an international
company – with seven subsidiaries and over 30 distributors. We believe we can only fully guarantee consistent product
quality and the best customer service by offering them by our local representatives.
Headquarters
HEADQUARTERS:
Oemeta Chemische
Werke GmbH
Germany
Oemeta North America Inc.
Canada
Oemeta Polska Sp. z o.o.
Poland
Subsidiaries
Distribution partner
Oemeta (UK) Ltd.
Great Britain
Oemeta Inc.
USA
Oemeta (Wuhan) Co., Ltd.
China
Oemeta India Ltd.
India
Oemeta Singapore PTE Ltd.
Singapore
Find your nearest distributor at www.oemeta.com/contact
2
3
High-tech for high standards
Wherever there’s drilling, milling, turning and grinding, it gets hot. Oemeta coolants provide the necessary cooling
factor to make sure your machine will run and run and run. Regardless of whether you’re processing steel, aluminium,
titanium, ceramics or glass.
Universal genius
Versatility and flexibility are at the heart of mechanical engineering. Various metals are often used in the production
process – from steel and aluminium to brass and copper. The cooling lubricants used have to be all-rounders that
guarantee the best performance for every type of material procesing.
That’s why our products are suitable for
a wide range of applications, specifically:
• A very broad variety of machines and tools
• Numerous materials
• Site-specific water quality
• Specifications for surface quality
and dimensional precision
• Performance and
Strain gauge rings for marine winches
Source: HATLAPA
long service life
For very special requirements, we can
flexibly develop a custom-made coolant for you.
Pipe inspection camera dolly chassis
Source: IBAK
4
5
Powerhouses
Precision grinding
Ever-higher processing speeds. Innovative materials.
Whether it’s optical lenses or ceramic hobs, residue-free
Specialist tools. All this is business as usual for
grinding is essential for glass processing. High-perfor-
automotive manufacturing. And when it’s the heart of
mance cleaning to remove micro-debris is also required.
a car – the engine and powertrain – the bar is set
Our oil-free cooling lubricants are the perfect choice for
particularly high.
this. They leave no trace on the glass – and your product
can be coated without a hitch.
That’s why Oemeta has been developing custom-made
coolants for the highly specialised production processes
in the automotive industry for years. Kaizen, the pursuit
of continuous improvement, is our guiding principle. We
constantly improve our liquid metalworking tools so that
your machinery always runs smoothly.
Optical lenses, e.g. for cameras and projectors
Source: Schott AG
Engine block for VW/Audi W12 engine
Source: KSPG AG
Maximum efficiency: our coolants’ long service life and high performance will increase your productivity
and reduce your costs.
Lightweights
Modern materials play a leading role in aviation and
medical technology. Titanium, magnesium or the latest
composite materials – when it comes to machining, your
workpiece needs the highest level of material compatibility
and surface quality. Oemeta coolants make light work of
these requirements.
Crank shaft for K 1600 GT/GTL motorcycle
Source: BMW
Shaft for knee prosthesis
Source: implantcast GmbH
6
7
Cool products
Our cooling lubricants are made from high-quality raw materials to innovative formulas. We provide more than one
hundred standard and specialist products for a multitude of applications in the metal- and glass-processing industry.
Our range includes:
• Water-miscible coolants
• Cutting and grinding oils
• Control additives
• Industrial lubricants (e.g. minimum-volume lubricants, hydraulic oils, cleaners)
• Suitable solutions for all coolant handling requirements
• Tailored services
Regardless of whether you are grinding, turning, drilling, milling, honing or reaming – Oemeta has the right solution for
you. Our experienced staff will assist you in selecting the right products.
HYCUT® · ALUMET® · ESTRAMET® · FRIGOMET® · NOVAMET®
UNIMET® · ADDI-PROX® · MICROTOL® · OEMETOL®
8
9
On the right track for the future
Innovative high-quality products that meet international
legal standards are developed in our modern laboratories.
Day after day, we work on developing new products and
optimise and test our existing cooling lubricants.
The venues for our research and quality control are three
modern chemical laboratories and a technical development centre.
We only approve and deliver our products after extensive quality control.
Research laboratory
This is the place where Oemeta researches and develops new products. Under top-secret conditions, of course. It was
here that inventions such as the two-component coolant and multifunctional oil from the HYCUT® family were created.
Technical centre
This is where we keep our equipment for testing our products for marketability under realistic experimental conditions.
We put our products through their paces in six to eight weeks of continuous operation.
Production laboratory
The approval of incoming raw materials and deliverable cooling lubricants takes place in this laboratory. The main task
for this laboratory is quality control. No product leaves our plant without being tested to strictly defined specifications.
Complete batch tracking has of course been the standard for all of our products for years. This is how we guarantee the
highest level of performance – without compromise.
Analytical laboratory
Our analytical laboratory is dedicated exclusively to our
customers for “in-process control”. Our customers send
us samples taken from their ongoing manufacturing processes for regular testing. Using detailed results and recommendations we ensure that all fluids comply with the
agreed parameters.
We annually test over 10,000 samples of cooling lubricants.
10
11
Responsibility for people and nature
We don’t consider modern chemistry, high levels of efficiency, excellent quality and environmentally
friendly production to be mutually exclusive.
• All Oemeta coolants are distinguished by a very high level of compatibility with both humans and the environment.
• The long service life and high performance of our products reduces consumption and waste levels.
• We source a large proportion of our raw materials from renewable resources.
• Our waste water is treated using modern systems.
• Our company has been using environmentally friendly electricity from renewable energy sources for years.
• Our quality management is certified in accordance with the QM DIN EN ISO 9001:2008 standard.
• Our environmental management is certified in accordance with the
UM DIN EN ISO 14001:2004 standard.
• Oemeta was the first chemical plant in Schleswig-Holstein to be awarded the
BG ‘Sicher mit System’ (‘Systematic Safety’) seal of approval for its high levels
of health and safety protection.
Total energy consumption per metric ton of produced coolant
kWh/t coolant
400
300
200
100
2001
12
2002
2003
2005
2009
2010
2011
13
From Uetersen to the entire world
We produce cooling lubricants for global distribution in our production plant in Uetersen. Our modern
process control system ensures a high level of efficiency in production and consistent quality in our products.
Our plant equipment with different-sized agitators enables
flexible production of even small quantities.
Speed is no stranger to us: We offer short and reliable delivery times.
Alongside customised production, we keep many of our standard
products in stock, ready for our customers.
Professional logistics from warehouse to customer. We ship worldwide.
14
15
The right chemistry
At Oemeta, all our employees are on the same wavelength. We value teamwork, flat hierarchies, open communication
and a good working atmosphere. For you this means: fast reactions, short delivery times, reliability, flexibility and professionalism.
We support the professional and personal development of our employees. All ‘Oemetans’ are specialists in their
fields who continuously improve our products. Chemical technicians, laboratory technicians, industrial and chemical
engineers, chemists, economists, industrial clerks, technicians and many other colleagues work together towards the
same goal: your satisfaction.
16
17
Tailor-made service
At Oemeta, we make you, the customer, the focus of our work. We tailor our products to each individual production
Analysis
process. Our comprehensive service consists of five steps.
In this phase, we determine the general conditions for the use of our coolants
in your production processes. We create a profile of your needs with an on-site
process analysis.
Ana
Consulting
Customer
Imp
tati leme
non
Pro
ma ject
me nag
nt e-
Support
ng
lti
su
on
C
lysis
We advise you in detail on which cooling lubricants are most suitable for your
individual production conditions. We then submit an optimisation proposal tailored
to your procedures. We jointly define important parameters such as the objectives
of a trial run.
Project management
We plan all measures required for a successful trial in this phase. This includes,
amongst other things, all logistical processes, workplace health and safety
measures, approvals for use and the preparation of the testing area (e.g. cleaning
the machine and removing the old emulsion).
Implementation
We monitor the trial run on-site with regular inspections, supervision and documentation. We then make a joint assessment of the results with you using a final report.
Support
We stay in contact with you even after the successful trial run of our coolants.
We are on standby to make sure your production processes also run well in the
future. On request, we can also take over all servicing for our cooling lubricants.
18
19
Impressum:
Oemeta Chemische Werke GmbH
Ossenpadd 54 · 25436 Uetersen · Germany
Phone: +49 4122 924-0
Fax: +49 4122 924-150
E-mail: [email protected]
Website: www.oemeta.com
CEO: Thomas Vester
Editing: Oemeta Chemische Werke GmbH
Design: New Communication GmbH & Co. KG
Reproduction only allowed with written permission
from Oemeta Chemische Werke GmbH.
We would like to thank our customers for the
images they provided.
E 101 08/12