Yanmar Marine Installation Manual, Vol. I

Transcription

3YM30
Page
Engine Specifications .................................................................... 2
Marine Gear / Sail Drive Specifications ......................................... 3
Fuel System Specifications ........................................................... 4
Cooling System Specifications ...................................................... 4
Air Intake and Exhaust Specifications ........................................... 5
Alarm System Specifications ......................................................... 5
Engine Outline with KM2P-1.......................................................... 6
Engine Outline with SD20.............................................................. 7
Piping Diagram .............................................................................. 9
Electrical System ......................................................................... 10
Performance Curves.................................................................... 15
Controls ....................................................................................... 16
Power Take-Off ........................................................................... 18
Engine Mount Specifications ....................................................... 19
Flexible Mount Distortion ............................................................. 21
Cold Starting Aids........................................................................ 22
Air Venting ................................................................................... 22
Water Heater Tank Connection ................................................... 22
Optional Accessories................................................................... 22
Marine Installation Manual - Volume 2
JUN 2006 (Rev. 1)
3YM30-1
SPECIFICATIONS
3YM30
3YM30
Engine Specifications
Parameter
Parameter
Data
Data
Alternator
DC 12 V, 60A
DC 12 V, 80A - Optional
Minimum Battery
Capacity
DC 12 V, 64 Ah
Cooling System
Fresh water cooling by
centrifugal fresh water
pump and rubber
impeller seawater pump
4.6 L
(4.9 qt)
Configuration
4-cycle, Vertical,
Water-Cooled Diesel
Crankshaft Rotation
(Viewed from Stern)
Counterclockwise
Combustion System
Swirl Pre-Combustion
Chamber
Aspiration
Naturally Aspirated
Number of Cylinders
3
Coolant Capacity
(Engine)
Bore x Stroke
76 mm x 82 mm
(2.9 in. x 3.2 in.)
Coolant Recovery
Tank Capacity
0.8 L
(0.85 qt)
Displacement
1.115 L
(68.04 cu in.)
Engine Lubrication
System
Forced lubrication with
trochoid pump
Continuous Rating
Output at Crankshaft
(at 3489 rpm)
20.1 kW*
(27.3 hp metric)*
Engine Oil Capacity at 1.4 / 2.8 L
8° Rake Angle
(1.48 / 2.96 qt)
(Effective / Maximum)
Brake Mean Effective
Pressure
(Continuous Rating
Output)
0.62 MPa
6.31 kgf/cm2
(89.92 psi)
Engine Oil Capacity at 1.5 / 2.5 L
0° Rake Angle
(1.59 / 2.64 qt)
(Effective / Maximum)
Piston Speed
(Continuous Rating
Output)()
9.54 m/sec.
(31.3 ft/sec.)
Maximum Output at
Crankshaft
(at 3600)
22.1 kW*
(30.0 hp metric)*
or
21.3 kW**
(29.0 hp metric)**
Brake Mean Effective
Pressure
(Maximum Output)
0.66 MPa*
6.72 kgf/cm2*
(95.73 psi)*
Piston Speed
(Maximum Output)
9.84 m/sec.
(32.28 ft/sec.)
High Idling Speed
3850 ± 25 rpm
Low Idling Speed
850 ± 25 rpm
Firing Order
Starter Motor
3YM30-2
240° 240° 240°
1-3-2-1
DC 12 V, 1.4 kW
JUN 2006 (Rev. 1)
Dry Weight
(with KM2P-1)
133 kg
(293 lb)
Dry Weight
(with SD20)
157 kg
(346 lb)
Recommended
Installation Rake
Angle
KM2P-1: 8°
Maximum Installation
Rake Angle
KM2P-1: 15°
SD20: 0°
Notes:
1. Rating condition:
* Fuel temperature: 25°C at fuel pump
inlet ISO 3046-1
** Fuel temperature: 40°C at fuel pump
inlet ISO 8665
Fuel density: 0.842 g/cm3 at 15°C
2. 1 HP (hp metric) = 0.7355 kW
SPECIFICATIONS
3YM30
Marine Gear / Sail Drive
Specifications
SD20
Parameter
Use the KM2P-1 or the SD20 with the 3YM30
engine. KM2P-1 is a parallel drive with a
mechanical cone clutch and SD20 has a constant
mesh gear with dog clutch.
Reduction Ratio
(Ahead)
2.64
Reduction Ratio
(Astern)
2.64
KM2P-1
Parameter
Data
Reduction Ratio
(Ahead)
2.21 / 2.62 / 3.22
Reduction Ratio
(Astern)
3.06
Marine Gear
Oil Capacity
0.3 L
(0.32 qt)
Propeller Rotation
(Viewed from Stern)
Clockwise
Dry Weight
(without Engine)
10.3 kg
(27.7 lb)
Data
Sail Drive
Oil Capacity
Standard
2.2 L
(2.3 qt)
Long-reach
2.5 L
(2.6 qt)
Propeller Rotation
(Viewed from Stern)
Counterclockwise
Dry Weight
(without Engine)
30 kg
(66.13 lb)
JUN 2006 (Rev. 1)
3YM30-3
SPECIFICATIONS
3YM30
Fuel System Specifications
Parameter
Cooling System Specifications
Data
Parameter
Data
Maximum Fuel Feed
Pump Suction Head
0.5 m
(19.69 in.)
Maximum Seawater
Pump Suction Head
0.5 m
(19.69 in.)
Maximum Fuel Feed
Pump Discharge
Volume (Engine at
3000 rpm)
9.2 L/min.
(2.44 gal/min.)
Seawater Inlet Pipe
Connector Outer
Diameter
17.3 mm
(0.682 in.)
Maximum Fuel Feed
Pump Discharge
Pressure (Engine at
3000 rpm)
12.73 kPa
(1.85 psi)
Thermostat
Operating
Temperature
(Full Open)
85°C
(185°F)
Fuel Inlet Pipe
Connector Outer
Diameter
8.3 mm
(0.326 in.)
Thermostat
Operating
Temperature
(Opening)
70 - 72°C
(158 - 161.6°F)
Fuel Return Pipe
Connector Outer
Diameter
8.0 mm
(0.315 in.)
1.0 m
(39.37 in.)
Fuel Consumption at
Continuous Rated
Output
6.7 L/hr
(1.77 gal/hr)
Maximum Overflow
Pipe Length
(Coolant Recovery
Tank to Filler Cap)
Maximum Overflow
Pipe Outer Diameter
(Coolant Recovery
Tank to Filler Cap)
9 mm
(0.355 in.)
Water Heater Tank
Connector Thread
Size
RC 3/8 (inlet)
M16 (outlet)
3YM30-4
JUN 2006 (Rev. 1)
SPECIFICATIONS
3YM30
Air Intake and Exhaust Specifications
Parameter
Data
Exhaust Pipe Outer
50.8 mm
Diameter Connection (2.0 in.)
Minimum Engine
Room Fresh Air
Exchanges
(Ventilator Capacity)
5.5 cu m/min.
(194.23 cu ft/min.)
Maximum Back
Pressure (measured
within 250 mm
[9.8 in.] of exhaust
manifold inlet)
1500 mmAq
14.7 kPa
(0.15 kgf/cm2)
Maximum Output
Exhaust
Temperature
(measured within
250 mm [9.8 in.] of
exhaust manifold
inlet)
600°C
(1112°F)
Maximum
Turbocharger Boost
Pressure
-
Maximum Engine
Room Ambient
Temperature
60°C
(140°F)
Alarm System Specifications
Parameter
Data
Coolant Alarm Switch ON:
Operating
93 - 97°C
Temperature
(199.4 - 206.6°F)
OFF:
88 - 93°C
(190 - 199°F)
Lube Oil Switch
Operating Pressure
9.8 - 29.4 kPa
(1.43 - 4.27 psi)
JUN 2006 (Rev. 1)
3YM30-5
SPECIFICATIONS
3YM30
Engine Outline with KM2P-1
0003815
Figure -1
Unit: mm
3YM30-6
NOV 2006 (Rev. 2)
SPECIFICATIONS
3YM30
Engine Outline with SD20
0003754
Figure -2
Notes:
1. Drawing shows mounting blocks at original height.
2. Engine weight will compress blocks by approximately 4.5 mm (0.18 in.).
3. Mounting blocks are equipped for standard accessory.
4. shows center of gravity.
5. Unit: mm
JUN 2006 (Rev. 1)
3YM30-7
SPECIFICATIONS
3YM30
Flywheel / Flywheel Housing Dimensions
° 㧞㧞㧚㧡
㧞㧞㧚㧡
°
5
5.7
8
φ2
+0.1
φ 266.7
φ 252
φ 170 H8 +0.063
PC
φ
15
0
㧟㧜°
P
C
8
12
70
*24.5
Differs from GM series only in the dimension marked with *
0003806
Figure -3
Unit: mm
3YM30-8
JUN 2006 (Rev. 1)
JUN 2006 (Rev. 1)
DETAIL OF PART D
φ8
φ 8.5
DETAIL OF PART C
φ8
φ9
Fuel oil pipe
Lube oil pipe
17
HOT WATER CONNECTION INLET
FRESH WATER TEMPERATURE SWITCH
LUB. OIL PUMP
DETAIL OF PART A
φ 17
COOLING WATER PUMP (SEA WATER)
HOT WATER CONNECTION OUTLET
THERMOSTAT
A
FUEL OIL FILTER
PCV
PRESSURE CONTROL VALVE
COOLING WATER PUMP (FRESH WATER)
Cooling sea water piping
Cooling fresh water piping
Drill hole
Insertion joint
Eye joint
Flange joint
Screw joint (Union)
C1201T Copper pipe
Rubber hose
Steel pipe
SGP
STS
Marks of piping
16.5
D
P
P
T
P
OVERFLOW
FUEL OIL INLET
FROM
CYLINDER
HEAD
TO OIL PAN
RH
P
TO CAM SHAFT
C
MAIN BEARING
LUB. OIL INLET FILTER
FRESH WATER COOLER
0002760A
DETAIL OF PART B‫ޓ‬
MIXING ELBOW
B
OIL PRESSURE SWITCH
FUEL INJECTION NOZZLE
FUEL HIGH PRESSURE PIPE
LUB. OIL FILTER (CARTRIDGE TYPE)
FUEL INJECTION PUMP
FUEL FEED PUMP
φ 50
18
3YM30
SPECIFICATIONS
Piping Diagram
Figure -4
Unit: mm
3YM30-9
SEA WATER INLET
SPECIFICATIONS
3YM30
Electrical System
Parameter
Starter Specifications
Parameter
Data
Yanmar Code
129608-77010
Starter Model
S114-817A (Hitachi)
Voltage
12 V
Output
1.4 kW
(1.9 hp metric)
Direction of Rotation
(Viewed from Pinion
Side)
Clockwise
Weight
3.0 kg (6.6 lb)
Rating
30 seconds
Data
Number of Pinion
Teeth
11
No-load Terminal
Voltage
11 V
No-load Maximum
Current
90A (maximum)
No-load rpm
2700 (minimum)
Loaded Terminal
Voltage
8.4 V
Loaded Maximum
Current
250A
Loaded Torque
8.3 N·m (0.85 kgf-m)
(6.12 lbf-ft) minimum
Loaded rpm
1000 (minimum)
(rpm)
Performance Curve for Starter
rpm
0003807
Figure -5
3YM30-10
JUN 2006 (Rev. 1)
SPECIFICATIONS
3YM30
Panel
The 3YM30 uses the new B-type (VDO) panel.
(1) (2) (3) (4)
180
165
STOP
140
125
20
30
10
40
SLOW
0
(8)
50
OFF
ON
START
(7)
(6)
(5)
0002780
1. Coolant High
Temperature
Alarm Lamp
2. Engine Oil
Pressure Alarm
Lamp
3. Water in Sail Drive
Alarm Lamp
4. Battery Low
Charge Alarm
Lamp
5. Engine Stop
6. Key Switch
7. Tachometer
8. Hourmeter
Figure - 6
JUN 2006 (Rev. 1)
3YM30-11
SPECIFICATIONS
3YM30
Standard Alternator Data
Parameter
Performance Curve for 60A Alternator
Data
Yanmar Code
128271-77200
Alternator Model
LR160-741 (Hitachi)
IC Regulator Model
SA-A (Hitachi)
Battery Voltage
12 V
Nominal Output
12 V / 60A
Earth Polarity
Negative Earth
(Viewed from Pulley
End)
Clockwise
Weight
4.2 kg (9.2 lb)
Rated Speed
5000 rpm
Operating Speed
1050 - 18,000 rpm
Speed for 13.5 V at
20°C (68°F)
5000 rpm
Output Current for
13.5 V
56A or more at 5000
rpm
Figure - 7
Voltage Regulation at 14.4 ± 0.3 V
20°C (68°F), Voltage
Gradient, -0.01 V/°C
3YM30-12
JUN 2006 (Rev. 1)
SPECIFICATIONS
3YM30
Optional Alternator Data
Parameter
Performance Curve for 80A Alternator
Data
Yanmar Code
119573-77201
Alternator Model
LR180-03C (Hitachi)
IC Regulator Model
TR1Z-63 (Hitachi)
Battery Voltage
12 V
Nominal Output
12 V / 80A
Earth Polarity
Negative Earth
(Viewed from Pulley
End)
Clockwise
Weight
5.4 kg (11.9 lb)
Rated Speed
5000 rpm
Operating Speed
1200 - 9000 rpm
Speed for 13.5 V at
20°C (68°F)
1200 rpm
Output Current for
13.5 V
75A or more at 5000
rpm
Figure - 8
Voltage Regulation at 14.5 ± 0.3 V
20°C (68°F), Voltage
Gradient, -0.01 V/°C
JUN 2006 (Rev. 1)
3YM30-13
JUN 2006 (Rev. 1)
diodes
YW WL
LB
Instrument panel
YG
L
O
-P
Tacho meter
hour meter
+
B
Key switch
L
G2 G1
30
17 AC
R
W
R
WBr
Stop switch
Wire
harness
Option
L=3M
Wire harness
Option
L=6M
Figure -9
B
L
YG
RB
+
Amplifier
only for sail drive
A
A
-
3BR
Relay
128990-77910
2L
5R
WBr
Stop Relay
119247-77100
2R
3L
3R 3W
1
2W
2
Coupler
(View from A-A)
RB LB O YG
YW WL WG B
C.W. temp. switch Eng. oil pressure switch
0.85YW
119717
-77800
Glow plug
2B
0.85WL
2B
2B
Eng.stop solenoid
+
-
0.85B
2B
0.85WBr
Allowable Length by
Procured by customer
cross sectional area
of battery cable
Section of cable Allowable Length
12V
L=1+2+3(m)
(mm2)
15(mm2)
<0.86(m)
Battery
20(mm2)
<1.3(m)
+
30(mm2)
<2.3(m)
2
40(mm )
<2.8(m)
50(mm2)
<3.5(m)
60(mm2)
<4.1(m)
Battery switch
3
2R 5R
GLOW
OFF
ON
START
Starter
0.85B
Earth bolt
0003810
30 AC G1 G2 17
Sail drive
only for sail drive
0.85YG
Alternator
Key switch
0.85 O
2W
S
B
E
10R B
L
R
Y
10B
W/Y
Starter relay
120270
-77511
3R
B
2B
0.85LB
0.85RB
3YM30-14
Alarm lamps
Sail
Buzzer
C.W. drive
oil press. temp. seal Charge fuse (3A)
(Color coding)
R
Red
B
Black
W
White
L
Blue
RB
Red / Black
LB
Blue / Black
YW Yellow / White
YG
Yellow / Green
WL
White / Blue
WG White / Green
GR
Green / Red
O
Orange
WBr White / Brown
SPECIFICATIONS
3YM30
Wiring Diagrams
Panel: B-Type (VDO)
Engine Models: 3YM30 / 3YM20 / 2YM15
SPECIFICATIONS
3YM30
Performance Curves
Fuel Consumption
L/h
8.0
7.0
6.0
5.0
propeller power curve 3 Exponent
4.0
3.0
2.0
1.0
0.0
Engine Torque
N/m
75
70
Maximum output
65
60
55
Power
kW
25.0
22.5
Maximum output
without marine gear
20.0
Maximum output
with marine gear
17.5
15.0
12.5
10.0
Propeller power curve 3 Exponent
7.5
5.0
2.5
0.0
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
SPEED OF CRANKSHAFT (rpm)
(Note) Rating Condition: ISO 3046-1
Fuel condition : Density at 15°C=0.842 g/cm 3
Fuel oil temperature : 25°C at fuel injection pump inlet
0003816
Figure -10
JUN 2006 (Rev. 1)
3YM30-15
SPECIFICATIONS
3YM30
Controls
Shifting Lever Force (Reference Value)
The 3YM30 uses a mechanical linkage to control
engine speed and marine gear shifting. Electric
stop solenoid is applied for engine stop.
Shifting
Direction
Engine Speed Control (YPES-ML Fuel
Injection Pump
Shift Lever
Position at
56 mm
(2.2 in.)
Recommended Remote Control Cable
Parameter
Data
Shift Cable Stroke
76.2 mm
(3.0 in.)
Cable Connector Thread
Size
M5* P0.8
Mechanical Controls (KM2P-1)
Recommended Remote Control Cable
Parameter
Data
Shift Cable Stroke
76.2 mm
(3.0 in.)
Size
10-32 UNF
(See Figure -11)
Engaging
Force at
Engine 1000
min-1
29.4 - 39.2 N
(3 - 4 kgf)
(6.6 - 8.8 lbf)
39.2 - 49.0 N
(4 - 5 kgf)
(8.8 - 11.0 lbf)
Disengaging
Force at
Engine 1000
min-1
34.3 - 49.0 N
(3.5 - 5 kgf)
(7.7 - 11.0 lbf)
39.2 - 58.8 N
(4 - 6 kgf)
(11.0 - 13.2 lbf)
Disengaging
Force at
Engine 1000
min-1
(KM2P-1 only)
39.2 - 49.0 N
(4 - 5 kgf)
(8.8 - 11.0 lbf)
49.0 - 58.8 N
(5 - 6 kgf)
(11 - 13.2 lbf)
10-32
UNF
rox.
App .2
70
35.1
39
°
Reverse
35.1
25°
39°
R56
Forward
Neutral
0003814
Figure -11
Unit: mm
3YM30-16
JUN 2006 (Rev. 1)
Remote
Control
Handle
Position at
170 mm
(cable length 4m
[157.5 in.])
SPECIFICATIONS
3YM30
Mechanical Controls (SD20)
Parameter
Shifting Lever Force (Reference Value)
Data
Shift Cable Stroke
Shifting Direction
76.2 mm
(3.0 in.)
Size
10-32 UNF
Shift Lever Length
70 mm (2.75 in.)
Engaging Force at
Engine 850 min-1
19.6 - 29.4 N
(2 - 3 kgf)
(4.4 - 6.6 lbf)
Disengaging Force at
Engine 850 min-1
29.4 - 39.2 N
(3 - 4 kgf)
(6.6 - 8.8 lbf)
For Serial Number 2128 and before
0003803
Figure -12
For Serial Number 2129 and after
0003734
Figure -13
Unit: mm
JUN 2006 (Rev. 1)
3YM30-17
SPECIFICATIONS
3YM30
Power Take-Off
The 3YM30 engine has front power take-off (PTO)
capabilities.
Operating Condition:
1. A-type shows an example with an overhang
distance (L) of 30 mm (1.182 in.). When the
overhang distance differs in value, calculate the
capacity with the following formula. (Limit of
distance is 50 mm [1.97 in.])
140 mm
Allowable Take-Off Output = ------------------------------------- x kW
( L + 110 ) mm
L: Overhang distance (mm)
kW: Permissible Output
PTO Permissible Output Curve
14
12.5kW
12
D-type output with propeller not driven
PERMISSIBLE OUTPUT (kW)
10
8
D-type output with driving propeller
6
4.4kW
4
A-type output
2
0
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
ENGINE SPEED (rpm)
2800
3000
3200
3400
3600
0003753
Figure -14
3YM30-18
JUN 2006 (Rev. 1)
SPECIFICATIONS
3YM30
Engine Mount Specifications
Engine Mounts (with KM2P-1)
Parameter
Data
Position of Mount ( )
Flexible Mount ID
(A), (B), (C), (D)
100, 100, 75, 75
(See Figure - 15)
Type of Flexible
Mount
Fixed-1
Flexible Mount ID
and Quantity
ID 75 x 2
ID 100 x 2
(See Figure -16)
FRONT
(B)
(A)
(D)
(C)
REAR
0004193
Figure - 15
JUN 2006 (Rev. 1)
3YM30-19
SPECIFICATIONS
3YM30
Fixed-1 Type Engine Mount
(2)
(3)
(4)
(5)
(6)
(1)
(9)
(8)
(7)
0002484
1. ID Mark (Only ID 300)
2. Lock Nut
3. Spring Washer
4. Flat Washer
5. Jack Nut
6. Rubber Mount
7. ID Mark
8. Engine Foot
9. T (Thread Diameter)
Figure -16
ID
H
K
L
P
W
Diameter
A
B
C
T
Thread
Diameter
Min
Max
75
100 mm
3.94 in.
110 mm
4.33 in.
145 mm
5.71 in.
206 mm
8.12 in.
174 mm
6.86 in.
60 mm
2.27 in.
12 mm
0.48 in.
12 mm
0.48 in.
30 mm
1.19 in.
M16 X P1.5
100
100 mm
3.94 in.
110 mm
4.33 in.
145 mm
5.71 in.
206 mm
8.12 in.
174 mm
6.86 in.
60 mm
2.27 in.
12 mm
0.48 in.
12 mm
0.48 in.
30 mm
1.19 in.
M16 X P1.5
3YM30-20
JUN 2006 (Rev. 1)
SPECIFICATIONS
3YM30
Flexible Mount Distortion
Engine Mounts (with SD20)
Parameter
Data
Position of Mount ( )
Flexible Mount ID
(A) (B)
230, 100
(See Figure - 17)
Flexible Mount ID
and Quantity
ID 230 x 1
ID 100 x 2
(See Figure - 17)
Parameter
Data
Static Distortion
4.5 mm (0.177 in.)
approximate
(1)
(1)
(2)
(2)
0002590
1. Static Distortion
2. Viewed from
Stern
Figure - 18
Notes:
0003739
1. Sail Drive Side
Flexible Mount (A)
2. Engine Side
Flexible Mount (B)
1. Engine weight will compress mounting blocks
by the static distortion value.
2. Engine outline drawing shows mounting
blocks at original height.
Figure - 17
Note: The shape of flexible mount (A) is
different than (B). Flexible mount (A) is
packed with SD20.
JUN 2006 (Rev. 1)
3YM30-21
SPECIFICATIONS
3YM30
Cold Starting Aids
Optional Accessories
The 3YM30 engine is not equipped with cold
starting aids.
The following is a list of the 3YM30 optional
accessories.
Air Venting
• New B-type (VDO) panel
The 3YM30 uses either a KM2P-1 marine gear or a
SD20 sail drive, no venting device is needed.
• New extension wire harness (EWN3)
Water Heater Tank Connection
The 3YM30 engine supports water heating tank
connections for onboard head and galley operation.
• Battery switch (BS500)
• Side-mount single control head (MORSE: MV)
• Top-mount single control head (MORSE: MT3)
• Push-pull control cable (MORSE: 33C) (RC4,
RC7)
• Propeller shaft half coupling, slit (CSG1)
(1)
• Propeller shaft half coupling, taper (CTG1,
CTG2, CTG3, CTG4)
(2)
• Propeller shaft half coupling, straight (CRG1)
• Lube oil evacuation pump (EPP1)
0002781
1. Water to Tank
2. Water from Tank
• Electric-type bilge pump, 12 V (BP1)
• Seacock (K1, K2)
• Fuel tank 30 L (8 gal) (FT1)
• Alternator, 12 V - 80A
Figure - 19
• U-type, water mixing elbow
3YM30-22
JUN 2006 (Rev. 1)

Yanmar Marine Installation Manual, Vol. I

Transcription

Similar documents

Crabber prices SIBS 2014

auto brite international