0A7876 Copyright September 16, 2002 Diamant Boart Inc. Printed In

Transcription

6-44
th
17400 West 119 Street
Olathe, Kansas 66061, USA
Customer Service ………... 800-288-5040
Corporate. Office …………. 913-928-1000
Customer Service FAX ….. 800-825-0028
Corporate Office FAX ….… 913-438-7951
International FAX ……….... 913-438-7938
Internet ………..… www.targetblue.com
0A7876
Copyright © September 16, 2002 Diamant Boart Inc.
Printed In USA
Notes:
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
Serial Number Identification:
Saw Model No.
Saw Serial No.
Motor Mfg.
Specification No.
(See Motor Plate)
Engine Mfg.
Serial No.
Purchase Date:
___________
___________
___________
___________
______________
Other Reference Documents related to this machine:
Instruction Sheet: P/N 0A7810, Masonry Saw Handle Kit
Instruction Sheet: P/N 0A7873, Blade Shaft & Housing
Instruction Sheet: P/N 0A7830, Motor Switch Installation
6
PARTS LIST
LISTA DE PIEZAS
Parts List
Callout Designation:
QTY
The Quantity only at this location.
This is not the total quantity used
throughout the entire diagram.
ITEM
The Item Number Shown
On The Diagram.
7
Diagram 1 – Frame Group
8
Diagram 1 – Parts List
ITEM
1
2
3
4
5
P/N
-----161174
030884
020022
020743
DESCRIPTION
Frame Assembly
Frame Weldment, PC Blue
Skid, 2 x 4 x 47.5 Lg
Bolt, Carriage .375-16UNC x 2.50
Washer, Flat .375 Dia
6
7
-
020136
032605
032606
8
9
10
-----030654
161776
11
12
13
14
15
177893
----------020763
030822
16
17
18
19
--
032366
032368
170038
177894
032431
20
21
22
23
24
177904
020301
020195
177976
020432
Screw, Wood Rd Hd #8-32UNC x 1.25 Phil
Capscrew, Hex Hd .250-20UNC x .625
Locknut, Fiber .250-20UNC
Decal, Ruler Set
Screw, Pan Hd Slf Tap #10-24UNC x .38 Type D Phil
3
4
4
1
5
(Note 1)
25
26
--
030351
180987
020600
Guide, Measuring Assy (Includes Item 26)
Knob, Tee 5/16-18UNC x 1.00 (Later Models)
Thumb Screw, .312-18UNC x 1.00 (Early Models)
1
1
1
(Note 2)
(Note 2)
(Note 2)
27
28
29
----------------
Drain Plug Assembly
Stopper, Lab
Washer, Flat 1.50 OD x .281 ID x .062 Thk
1
1
1
30
31
32
33
34
---------------032342
032372
Nut, Wing .250-20UNC Type A
Screw, Mach Rd Hd .250-20UNC x 1.5
Drain Hose
Splash Curtain
1
1
1
1
1
35
177383
Wrench, 1/2 x 3/4
1
Nut, Std Hex .375-16UNC
Water Pump Assy, 115V G300 (Includes Items 9 & 10)
Water Pump Assy, 230V-50Hz G300 (Incl Items 9 & 10)
Water Pump (See Diagram 7)
Adapter, 1/4 NPT x 3/8 Hose Barb
Tubing, Vinyl 3/8 ID x 42 Inch
Conveyor Cart Assy (Does Not Include Item 25)
Conveyor Cart Bench Assy
Conveyor Cart w/Top
Washer, Flat .312 SAE
Wheel
Nut, Keps .313UNC
Backstop, Conveyor Cart
Vinyl Tubing, 3/8 ID
Wood Insert, 15.87” Lg
Wood Insert, 11.50” Lg (Older Model Conveyor Cart)
QTY
1
1
2
4
4
4
1
1
1
1
1
1
1
1
4
4
4
1
2
1
1
NOTES:
1. Screw (Item 24) Used Only With Aluminum Rulers That Were Used On Early Models (Aluminum Rulers Are
No Longer Available). The New Ruler Set (Decal) Requires No Mounting Screws.
2. Item 26: Thumb Screw (P/N 020600) Was Used On Early Models, and is Interchangeable with the Knob (P/N
180987) Used On Later Models. Item 25: Measuring Guide Assy (From Service Parts) Could Contain Either
The Knob Or The Thumb Screw.
9
Diagram 2 – Foot Pedal Group
10
ITEM
1
2
3
4
5
P/N
-----175334
175333
175332
040141
DESCRIPTION
Tilt Bar Assy
Tilt Bar Weldment
Tilt Adjust Yoke
Foot Pedal Weldment
Flange Bearing
QTY
1
1
1
1
1
6
7
8
9
10
020306
020762
020195
032590
------
Capscrew, Hex Hd .250-20UNC x 1.0
Adjustment Nut Assy (Includes Item 11)
Adjustment Nut Weldment
2
2
2
1
1
11
12
13
14
15
040139
160164
020612
060305
020169
Fitting, Grease 1/8 NPT
Pin, Clevis .50 Dia x 1.13 Lg
Pin, Cotter .094 x .75
Eyebolt, .312-18UNC X 1.00
Nut, Jam Hex Hd .312-18UNC
1
1
1
1
1
16
17
18
19
20
020197
032570
020010
032580
032240
Adjustment Screw
Key, Woodruff #405
Stop Sleeve
Crank Handle Assembly (Includes Item 21)
1
1
1
1
1
21
22
23
24
25
032250
020766
020211
040184
020261
Handle Assy, Revolving
Nut, Acorn .500-13UNC
Rubber Boot, 4 Inch (27 ribs)
Clamp, Hose A22
1
1
1
1
2
26
27
28
020509
020199
030810
Spring, Foot Pedal
1
1
2
11
Diagram 3 – Foot Pedal Attaching Group
12
ITEM
1
2
3
4
5
P/N
-----162154
020612
020306
020762
DESCRIPTION
Frame Parts (See Diagram 2)
Foot Pedal Pin
QTY
1
1
2
2
2
6
7
8
020175
020024
160080
Nut, Jam Hex Hd .625-11UNC
Bolt, Carriage .625-11UNC x 2.50
Pin, Snapper .375 Diameter
2
1
1
13
Diagram 4 – Head Platform Group
14
ITEM
1
2
3
4
5
P/N
-----180053
032501
032502
032503
DESCRIPTION
Cutting Head Assy
Platform Weldment
Shim, Brass .005 Thick
6
7
8
9
10
030822
032366
020548
030580
177696
Wheel
Nut, Keps .313UNC
Screw, Set Soc Cup Pt #10-24UNC x .375
Bearing, Head Pivot
Draw Bolt, 3/8-16UNC
3
3
1
2
1
11
12
13
14
15
16
17
18
19
20
020199
180054
020301
020195
186215
020380
139568
195023
-----195020
Shield, Blade Guard
Handle
Grip, Handle
Blade Shaft Assy w/Outer Flange (Incl Items 19-29)
Shaft, Blade w/Hsg Assy
Housing, Shaft
3
1
2
2
1
2
1
1
1
1
21
22
23
24
25
030004
139273
195017
177973
030951
26
27
28
29
30
020378
020742
020785
020316
------
Capscrew, Hex Hd .500-20UNF x 1.00
Lockwasher, Split .313
Capscrew, Hex Hd .312-24UNF x 1.00
Belt Guard Group
1
4
4
4
1
31
32
33
34
35
180055
190080
-----020741
020195
Bracket, Belt Guard, PC Black
Belt Guard, PC Blue w/Target Decal
Belt Guard
1
1
1
6
6
36
37
020370
020302
1
3
Washer, Finger Spring
Bearing w/seal
Shaft, Blade
Collar, Inner
Outer Collar
QTY
1
1
1 (Note 3)
1 (Note 3)
1 (Note 3)
1
2
1
1
1
(Note 4)
(Note
(Note
(Note
(Note
4)
5)
5)
5)
(Note 5)
NOTES:
3. Shims are listed as required to align bladeshaft. Order qty. desired for alignment of a specific saw.
4. Handle and Grip Effective November 1999. Refer to Instruction Sheet 0A7810 for further Information, for
retro-fitting of new handle onto older units. Note that Older Handle (P/N 060390 – Not Shown) is a Straight
Pipe, and is No Longer Available (Replaced with Kit P/N 186218). Older Grip (P/N 043935 – Not Shown), is
for use with P/N 060390 (Old Handle) and is still available.
5. P/N 195023 Blade Shaft Assy Effective S/N 380821 (One Earlier Unit S/N 380814). First Production Unit
Built 04September 2002. Note that new Shaft (Item 23), and Housing (Item 20) ARE NOT for use on units
before the Effective S/N, unless they have had this blade shaft assembly field installed (through Service Parts).
Refer to Instruction Sheet 0A7873 for further information, and how to identify new / old blade shaft and
assembles (due to this change).
15
Diagram 5 – Head Platform Attaching Group
16
ITEM
1
2
3
4
5
P/N
175335
020374
020197
020306
020762
6
7
8
9
10
032471
032660
177721
020612
020742
DESCRIPTION
Tilt Arm Weldment
Bar, Bearing Clamp
Clamp, Bearing
Knob, 1.75 x 5/16-18UNC-2A
QTY
1
2
2
2
2
2
2
2
4
2
17
Diagram 6 – Blade Guard, 14 inch & 20 Inch
18
ITEM
1
P/N
161201
161200
DESCRIPTION
Blade Guard Assy-20”, PC Blue
Blade Guard Assy-14”, PC Blue
2
-----------
Blade Guard Weldment, 20”
Blade Guard Weldment, 14”
1
1
3
4
5
030860
020762
020701
Track
Pop Rivet, USM #D88BS
1
14
7
6
7
8
030875
030870
020813
Gasket, Water Manifold
Manifold, Water
Elbow, 90° Street, 1/4NPT male x 1/4NPT female
1
1
1
9
10
11
031039
090578
161176
Machined Ball Stud
Water Valve, 1/4NPT male by 1/4NPT female
Elbow, 90 Deg Barb, .375 Hose x .25 NPT
1
1
1
12
030891
030865
Water Tube Assembly, 20”
Water Tube Assembly, 14”
2
2
13
14
15
020171
020425
020424
Nut, Jam Hex Hd .375-24UNF RH
Screw, Mach Rd Hd #10-32UNF x .50
Screw, Mach Rd Hd #10-32UNF x .375
1
2
2
(Includes Items 2-15)
(Includes Items 2-15)
QTY
1
1
19
Diagram 7 – Water Pump Group
20
ITEM
1
-
P/N
032088
032087
2
3
4
5
032124
032094
032093
032123
6
7
8
9
10
032072
161490
032095
032122
050171
DESCRIPTION
Water Pump, 115V (Complete)
Water Pump, 230V, 50Hz (Complete)
Repair kit, G300 Water Pump (Includes Items 3-10)
Gasket, G300 & G100
Volute, G300
Screw, Flat Hd Slf Tap #8-18 x 0.50
Impeller, G300
Front Plate, G300
O-Ring, G300
Screw, Rd Hd Slf Tap #8-18 x 0.50
Screen, G300 & G100
QTY
1
1
1
1
1
4
1
1
1
3
1
21
Diagram 8 – Motor Group, 3HP & 5 HP
22
ITEM
1
-
P/N
030921
060105
060106
DESCRIPTION
Pulley, 2G3V3.35-.75 (Incl Item 2) (14” & 20”, 60Hz)
Pulley, 2G3V2.80-.75 w/ Hub (14”, 50Hz)
Pulley, 2G3V3.15-.75 w/ Hub (20”, 50Hz)
2
3
4
020550
020062
030925
Screw, Set Soc Cup Pt .312-18UNC x .375
Key, Square .188 x 1.25 Lg
V-Belt, 3VX530 (Set of 2)
4
1
1
5
-
030931
030906
030902
060139
Pulley,
Pulley,
Pulley,
Pulley,
1
1
1
1
6
020550
7
-
193042
000923
169656
000806
Motor,
Motor,
Motor,
Motor,
8
9
10
020743
020323
020199
4
4
4
11
12
13
030071
180810
020741
020489
Switch Assy, 3 Phase Only
Switch Assy, 1 Phase Only
Screw, HH Wash Self Tap .25-20UNC x .75
1
1
4
2
2G3V3.00
2G3V2.25
2G3V3.15
2G3V2.65
-
.875
.875
.875
.875
(Incl Item 2) (14”, 60Hz)
Bore w/Hub
(14”, 50Hz)
5hp
5hp
3hp
3hp
208-230/60Hz/1 Phase
208-230/460/60Hz/3 Phase
115/208-230/60Hz/1 Phase
208-230/460/60Hz/3 Phase
QTY
1
1
1
2
1
1
1
1
(Note 6)
(Note 7)
NOTES:
6. DO NOT use part number 030071 Switch Assy (3 phase) on the 5hp-3 Phase Motor if it is set to 230 Volts.
Use only on 3hp-3 Phase motor set to 230V or 460V and 5hp-3 Phase Motor set to 460V or 575V.
7. See Diagram 9 for service parts.
23
Diagram 9 – P/N 180810 Switch Assy, 3 hp & 5 hp / 1 Phase / 60 Hz Motors
Diagram 9 Parts List: Contents of P/N 180810 Switch Assy (For 3 hp & 5 hp 1 Phase Motors Only)
Ite
Qty
Part No.
Description
m
1
4
030085
Connector, Fork, 12-10Ga (Not Shown Above)
2
1
161581
Switch, 30A, 250V (for 3 hp & 5 hp, 1 Phase Motors Only)
3
1
176953
Locknut, ¾” Conduit
4
1
180809
Cable, #12,-5 Conductor x 33” Long
5
1
180810
Switch Assy, Motor
6
1
180814
Switch Box, ¾”NPT (Modified)
7
1
180815
Connector, ¾”NPT x 90 Degree
8
1
180818
Connector, Ring Terminal, #8, 12-10, Insulated (Not Shown Above)
9
1
032541
Cover Assy, Switch Box – Includes Gasket & four #6-32UNF Screws
10
2
020489
Screws, .250-20UNC x .75” Lg (Not Shown–Use To Install Switch Assy to Machine)
11
1
0A7830
Instruction Sheet, Switch Assy Installation (Not Shown Above)
Note: Refer To Instruction Sheet 0A7830 for Installation of 180810 Switch Assy.
24
Notes:
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
_________________________________
25
Diagram 10 – Motor Group, 7.5 HP
26
ITEM
1
-
P/N
001265
001257
162287
001270
DESCRIPTION
Motor, 7.5hp
Motor, 7.5hp
Motor, 7.5hp
Motor, 7.5hp
2
3
4
5
020743
020323
020199
041113
Pulley, 3G3V3.35OD x .75 Bore (Includes Item 9)
3
4
4
1
6
-
030920
030916
Pulley, 3G3V2.25 ODx.875 ID (20”, 60Hz)(Incl Itm 10)
Pulley, 3G3V3.00 ODx.875 ID (14”, 60Hz)(Incl Itm 10)
1
1
7
8
9
10
030930
020062
020541
020550
V-Belt, 3VX530 (Set of 3)
Key, Square .188 x 1.25 Lg
1
1
2
2
230V/460V 60 Hz, 3 Phase
575V 60 Hz, 3 Phase
415V 50 Hz, 3 Phase
220V-380V 50 Hz, 3 Phase
QTY
1
1
1
1
27
Diagram 11 – Motor Starter (On / Off Switch) – 7.5 HP Motor
28
ITEM
1
P/N
190069
DESCRIPTION
Bracket, Switch Box
QTY
1
2
186252
190102
190103
Starter Box, 7.5hp/3ph/575V
1
1
1
3
4
5
6
197290
197293
167485
020370
Washer, Flat M4
Screw, Mach Pan Hd M4 x 0.70 x 16mm
Locknut, Fiber M4 x 0.70
4
2
2
3
7
8
9
10
020195
176933
176953
182024
Sealing Ring, 3/4 Conduit
Locknut, 3/4 Conduit
Strain Relief, 3/4 NPT
3
2
3
3
11
12
13
14
182018
182018
090556
182021
Cord, Type SO - 12/4 x 38” (To
Connector, Wire, Yellow, 18-10
Terminal Ring, Insulated #10 x
15
16
197101
------
Wire Tie, .094 x 8.0 Lg (Cord To Head Platform)
Plug, Customer Supplied
Motor)
plug)
AWG
12-10GA
(Note 8)
(Note 8)
(Note 8)
3.17 Feet
3.50 Feet
6
1
1
1
NOTES:
8. See Wiring Diagrams (Diagrams 17-21) To Verify Proper Motor / Switch Box Combination.
29
Diagram 12 – Wheel Around Kit (Field Installed Accessory)
30
ITEM
1
2
3
4
5
P/N
020766
034005
034002
020767
020361
DESCRIPTION
Lever Weldment
Wheel, 10 Dia x 2 3/8 x 5/8 Bore
QTY
18
2
2
8
2
6
7
8
9
10
020352
020201
034003
167742
020195
Stop Plate
Plastic Spacer
2
2
2
4
4
11
12
13
14
15
195005
020764
034004
048740
020199
Screw, Mach Ft Hd .250-20UNC x 1.50
Hand Lever
4
2
2
4
4
31
Diagram 13 – Wiring Diagram 5 hp / 208-230V / 1 Phase / 60Hz Motor (193042)
Diagram 14 – Wiring Diagram 5hp/ 208V-230V/460V/3 Phase/ 60Hz Motor (000923)
Contact Factory For Wiring Diagram
32
Diagram 15 –Wiring Diagram 3 hp/ 115V/208-230V /1 Phase/60 Hz Motor (169656)
Diagram 16 – Wiring Diagram 3 hp/ 230V/460V /3 Phase/60 Hz Motor (000806)
Contact Factory For Wiring Diagram
33
Diagram 17 – Wiring Diagram 7.5 hp / 230V / 3 Phase / 60 Hz Motor (001265)
(Ref: Dwg B-182128)
34
7.5 hp / 230V / 3 Phase / 60 Hz Motor
(Ref: Dwg B-182128)
ITEM
1
2
3
4
5
P/N
001265
190103
182024
176953
176933
6
7
8
9
182018
182018
182021
090556
------
DESCRIPTION
Motor, 7.5hp/230V/3ph/60hz/19.4A
Motor Starter
Cord, Type SO - 12/4 x 38 (To motor)
Cord, Type SO - 12/4 x 42 (To plug)
Terminal Ring, Insulated #10 x 12-10GA
Connector, Wire, Yellow, 18-10 AWG
QTY
1
1 (Note 9)
3
3
2
3.17 Ft
3.50 Ft
1
6
1
NOTES:
9. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as
the Full Load Amp Value (Marked on the Motor Serial Number Plate).
35
(Ref: Dwg B-182129)
36
(Ref: Dwg B-182129)
ITEM
1
2
3
4
5
P/N
001265
190102
182024
176953
176933
6
7
8
9
182018
182018
182021
090556
------
DESCRIPTION
Motor Starter
QTY
1
1 (Note 10)
3
3
2
3.17 Ft
3.50 Ft
1
6
1
NOTES:
37
Diagram 19 – Wiring Diagram 7.5 hp / 575V-60 Hz & 415V-50 Hz Motor
(Ref: Dwg B-182133)
38
7.5 hp / 575V / 3 Phase / 60 Hz Motor (Ref: Dwg B-182133)
ITEM
1
2
3
4
5
P/N
001257
186252
182024
176953
176933
6
7
8
9
182018
182018
182021
090556
------
DESCRIPTION
Motor Starter
QTY
1
1 (Note 11)
3
3
2
3.17 Ft
3.50 Ft
1
3
1
NOTES:
7.5 hp / 415V / 3 Phase / 50 Hz Motor (Ref: Dwg B-182130)
ITEM
1
2
3
4
5
P/N
162287
190102
182024
176953
176933
6
7
8
9
182018
182018
182021
090556
------
DESCRIPTION
Motor, 7.5hp/415V/3ph/50hz/10A
Motor Starter
QTY
1
1 (Note 12)
3
3
2
3.17 Ft
3.50 Ft
1
3
1
NOTES:
39
(Ref: Dwg B-182131)
40
(Ref: Dwg B-182131)
ITEM
1
2
3
4
5
P/N
001270
190103
182024
176953
176933
6
7
8
9
182018
182018
182021
090556
------
DESCRIPTION
Motor, 7.5hp/220V/3ph/50hz/18A
Motor Starter 220V
QTY
1
1 (Note 13)
3
3
2
3.17 Ft
3.50 Ft
1
4
1
NOTES:
41
(Ref: Dwg B-182132)
42
7.5 hp / 380V / 3 Phase / 50 Hz Motor (001270)
(Ref: Dwg B-182132)
ITEM
1
2
3
4
5
P/N
001270
190102
182024
176953
176933
DESCRIPTION
Motor Starter
6
7
8
9
182018
182018
182021
090556
------
Terminal Ring, Insulated #10 x
Connector, Wire, Yellow, 18-10
motor)
plug)
12-10GA
AWG
QTY
1
1 (Note 14)
3
3
2
3.17 Ft
3.50 Ft
1
3
1
NOTES:
43
Revisions to this document:
Rev 0: First Release ECO 6234, 16 September 2002
Target Corporate Office
Customer Service ……….……………. 800-288-5040
Corp. Office ...………………………..... 913-928-1000
Cust. Service FAX …………………… 800-825-0028
Corp. Office FAX ..………………….... 913-438-7951
Cust. Service, Int'l. …………………… 913-928-1300
Int'l. E-mail ......……………….…. [email protected]
Target Latin America, Mexico, Caribbean,
Central and South America
17400 West 119th Street
Olathe, Kansas 66061
Phone ……………………………….…. 913-928-1255
FAX ………………………………….…. 913-438-7938
E-mail ……………………………. [email protected]
Target Canada
17400 West 119th Street
Olathe, Kansas 66061
Customer Service …………….…….... 800-288-5040
E-mail …………………………… [email protected]
Target Hong Kong, China
Diamant Boart Pte Ltd.
Unit E, 13/F., Infotech Centre,
21 Hung To Road, Kwun Tong,
Hong Kong
Phone ……………………..…………. 852-2516-6602
FAX ………………………..…………. 852-2516-6605
E-mail …………………….... targethk.netvigator.com
Target Japan, Korea, Taiwan
1803-36 Oyama-Machi
Machida-Shi, Tokyo 194-0212
Japan
Phone ………………………………… 8142-797-0212
FAX …………………………………… 8142-798-7515
E-mail ………………… [email protected]
44
Target Australia, New Zealand/Dembicon Pty. Ltd
29 Kinkaid Avenue
North Plympton, Adelaide SA 5037
Australia
Phone ………………….…………..…... 61-83751000
FAX …………………….………….…… 61-83710990
E-mail ……………….. [email protected]
Internet ……………….……. www.dembicon.com.au
Target Brazil
Pix Do Brasil
Rua José de Oliveira Coutinho
São Paulo, Brazil CEP 01144-020
Phone ………………………………. 55 11 3611-8383
FAX ………………………….……... 55 11 3619-3022
E-mail …………………………. [email protected]
Target Singapore, Thailand, Vietnam,
Malaysia, Indonesia
Phone ………………………………….. 65-9628-6175
FAX ……………………………………… 65-234-2896
e-mail …………………………. [email protected]
European Headquarters
DB Construction Business Group
Avenue Du Pont De Luttre, 74
1190 Brussels, Belgium
Phone ……………………………….. (32-2) 348-3669
FAX ………………………………….. (32-2) 348-3136
Internet …………………….. www.diamant-boart.com
Target Internet …………….. www.targetblue.com

0A7876 Copyright September 16, 2002 Diamant Boart Inc. Printed In

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