Rotary Fan Press - Pureworld Solutions Inc.

SMALL FOOTPRINT • BIG IMPACT
THE PRIME RO TA RY FA N PRESS : R E V O L U T I O N A R Y D E W A T E R I N G
TECHNOLOGY FOR MUNICIPALITIES, INDUSTRIES A ND AGRICULTURE.
The Prime Rotary Fan Press® uses fundamental physics: friction and
pressure to force water out through the path of least resistance.
When biosolids enter the press, pressure increases as waste moves slowly
through a tapered channel. Friction intensifies as the solids compress
against two rotating filter screens, filtrate takes the path of least resistance
and drains through the screens.
Although dryness of biosolids varies
per application, it averages between
18-24 percent, with some applications
achieving as high as 60 percent.
SIZE MATTERS
FREE STANDING SYSTEMS
The compact design of the Prime Rotary Fan
Press® (RFP) integrates easily into any facility
because it does not require structural building
modifications. Its small footprint ranges from 40-80
square feet, making Prime the dewatering system
with the highest throughput per area of floor space.
The Prime Free Standing System adapts easily into
existing or new applications for dewatering. With
several sizes available and model expandability,
the space saving, totally enclosed, low speed
operation allows for easy integration for almost any
application.
SYSTEM INTEGRATION
SKID MOUNTED SYSTEMS
Thanks to its compact and self-contained systems,
installation is streamlined, saving time and space.
Each RFP Skid System is pre-wired and preplumbed, ensuring a simple and successful
installation.
CAKE OUT
LIFE CYCLE ANALYSIS
The RFP has one of the lowest life cycle costs of
any dewatering equipment available. Slow rotation
(< 1 rpm), combined with minimal moving parts
in each dewatering channel, reduce maintenance
costs, saving you down time — and most of
all money — ensuring a simple and successful
installation.
FRICTION AND PRESSURE
CREATE HIGH PERCENTAGE
CAKE SOLIDS
EXPANDABILITY
WORK-READY SKID PLATFORM
FILTRATE OUT
Prime Solution Skid Mounted Systems come
factory-assembled, tested and ready for immediate
operation. Each system is pre-engineered for
easy integration into your facility’s system. These
enclosed units offer high throughputs within a
compact space.
MOBILE TRAILER SYSTEMS
Our Mobile Systems give you the flexibility to move
where you need dewatering. Whether you have
more than one facility, service other facilities, or
just need to save on the cost of building a new
facility, we can provide a complete turnkey mobile
system, with trailer sizes ranging from 14' to 53'.
EMULSION POLYMER SYSTEM
The design of the 36" and 48" RFP allows for future
growth at your facility: You can double your current
throughput while still maintaining a small footprint.
SLUDGE IN
PATENT PENDING
Rotary Fan Press
Floc Retention Piping
Slurry Feed Pump
Air Compressor
Emulsion Polymer Feed
Operator Control Panel
Pneumatic Mixer
Interconnecting Wiring
& Piping
PATENT PENDING
Using high mix energy with low shear to activate
polymer, our Primeblend Polymer System’s
compact, low maintenance design minimizes
polymer consumption.
SLUDGE CAKE CONVEYORS
Custom designed to fit your application, in either
belt or screw configurations.
HIGH PERFORMANCE • LOW COST
AUTOMATED SELF-CLEANING
Use the automated self-cleaning feature daily
to reduce system maintenance and wash water
consumption, improve dewatering efficiency, and
extend machine life.
FULLY ENCLOSED
Protect operators from odor, noise and exposure to
harmful pathogens and aerosols, as well as protect
the surrounding environment from spills that can
lead to corrosion.
SIMPLE MAINTENANCE
Unlike other dewatering alternatives, the RFP
does not require specialized maintenance. Many
RFP replacement parts are available through local
vendors. Better yet, facility personnel can perform
system maintenance tasks, minimizing downtime
and repair costs.
“In 45 minutes, anyone can figure out the
touch screen. It’s easy to operate. We dreaded
shutting down the old belt press because
it took an hour to restart. This Rotary Fan
Press® is like a light switch. Once I dial it in
and set it up, nothing changes no matter how
often I turn it off and on.”
TIM FRISTOE – PLANT OPERATOR,
FRONT ROYAL, VIRGINIA
WASTEWATER TREATMENT PLANT
FILTER
SCREEN
ASSEMBLY
Pre-packaged skid systems are
delivered operational ready
COMPARATIVE DATA
PRIME
ROTARY FAN PRESS
BELT FILTER PRESS
CENTRIFUGE
LOW PURCHASE PRICE
X
MINIMAL SPACE REQUIREMENTS
X
CONTINUOUS OPERATION
X
TOTALLY ENCLOSED
X
LOW POWER CONSUMPTION
X
MINIMAL PARTS WEAR
X
HIGH CAKE SOLIDS
X
X
MINIMAL WASH WATER REQUIRED
X
X
EASILY AUTOMATED
X
X
NO SPECIAL BUILDING DESIGN NEEDED
X
EXPANDABLE
X
EASY, FAST START-UP & SHUT-DOWN
X
SCREW PRESS
PLATE & FRAME
DRIVE
ASSEMBLY
FILTER
SCREEN
ASSEMBLY
OUTER
HOUSING
X
X
X
X
X
X
X
X
X
X
X
RADIAL
SEAL
CENTER, WASH
NOZZLE AND HUB
SPACER
RADIAL
SEAL
INNER
HOUSING
SMALL FOOTPRINT • BIG IMPACT
GREATER HIGHS
SAFE AND EASY
Typical dry cake solids range from 18-26% for
anaerobically digested biosolids, 15-20% for
aerobically digested biosolids, and 20-32% for
mixed primary and secondary sludges.
The simple, robust design of the RFP makes it userfriendly, requiring minimal supervision. A simple
push of a button will quickly startup or shutdown
the system.
The Prime Rotary Fan Press® can handle flows up
to 260 GPM and can produce nearly 4,000 pounds
of dry sludge per hour.
BETTER LOWS
An EPA approved dewatering technology, the RFP
is considered a green dewatering alternative, due
to its minimal electrical energy and wash water
requirements, which provide significant cost savings
while reducing the facility’s carbon footprint.
YOUR PRIME SOLUTION FOR
MUNICIPAL, INDUSTRIAL AND AGRICULTURAL APPLICATIONS.
Prime Solution meets the biosolids dewatering needs of municipalities and industries that face the
combined pressures of restricted budgets, government performance demands, limited footprint, and
biosolids handling requirements.
LOW POWER REQUIREMENTS 3/4 - 5 HP
(DEPENDING ON MODEL)
Few mechanical parts combined with the slow
revolution of the RFP reduces noise, shear, and
vibration, to increase functionality, minimize
maintenance and improve life cycle costs.
INLINE SLURRY PUMP
STAINLESS STEEL FILTER ELEMENTS AND
SUPPORT WHEELS
INLINE RETENTION PIPING FOR SLURRY/
POLYMER MIX FOR PROPER FLOCCULATION
TOUCH SCREEN CONTROL PANEL
EMULSION POLYMER FEED/BLEND SYSTEM
24/7 AUTOMATED OPS
ON-BOARD AIR COMPRESSOR
Unlike other dewatering equipment, the RFP does
not require specialized tools or maintenance
training. Thanks to its simple design, maintenance
can be performed by plant staff to minimize down
time and costs.
STAINLESS STEEL CAKE DISCHARGE
CHUTES
ELEVATED CAKE DISCHARGE CLEARANCE
FOR EASY DISPOSAL
ENCLOSED, QUIET, AUTOMATED OPERATIONS
SLOW MOVING (1 RPM OR LESS)
EASY ACCESS VIEWING AND MAINTENANCE
WINDOW
NO BEARINGS INSIDE DEWATERING
CHANNEL
NON-CLOGGING PNEUMATIC CONTROL
VALVES
BELOW ARE TYPICAL RESULTS FOR THE PRIME ROTARY FAN PRESS®. IF YOUR APPLICATION IS NOT LISTED, CONTACT PRIME SOLUTION FOR MORE INFORMATION.
TYPICAL APPLICATION
AVERAGE FEED
POLYMER LBS/TON D.S.
CAPTURE RATE %
DRY CAKE SOLID %
MODEL
PRIMARY 100%
2-6
4-8
96-98
28-38
18" SCREEN
ANAEROBIC DIGESTED
1-4
8-12
94-97
20-28
RFP18S
AEROBIC DIGESTED
1-3
10-14
92-96
15-22
24" SCREEN
PRIMARY/SECONDARY
1-4
8-10
93-97
20-32
WAS
1-3
9-15
92-97
15-22
SBR
0.75-2
9-15
92-97
16-23
ALUM SLUDGE
5-9
8-14
94-97
22-30
PAC 20
6-10
8-14
95-98
25-35
LIME SLUDGE
5-9
8-14
95-98
28-45
SEPTAGE
8-12
7-10
95-98
28-38
GREASE TRAP (LIME TREATED)
1-4
9-15
93-96
38-48
DAF
3-5
8-14
95-98
20-28
48" SCREEN
COAL REFUSE
3-5
4-8
95-98
60-70
CONCRETE RECLAIM
5-15
7-10
95-98
DAIRY
3-8
8-149
SWINE
1-4
7-10
CHANNELS
HYDRAULIC CAPACITY (GPM)
DRY LBS/HR
HORSE POWER (HP)
WEIGHT (LBS)
LXWXH (INCHES)
1
7
105
3.0
1500
89" x 45" x 72"
RFP24S
1
15
225
5.0
2480
124" x 62" x 80"
RFP24D
2
30
450
5.0
3200
124" x 62" x 80"
RFP36S
1
35
525
10.0
4800
69" x 61" x 74"
RFP36D
2
70
1050
10.0
5040
69" x 61" x 74"
RFP36T
3
105
1575
15.0
7100
70" x 96" x 76"
RFP36Q
4
140
2100
15.0
9500
70" x 124" x 76"
RFP48S
1
65
975
13.0
6900
88" x 66" x 92"
28-45
RFP48D
2
130
1950
13.0
7500
88" x 103" x 92"
94-97
26-38
RFP48T
3
195
2925
18.0
9500
88" x 103" x 92"
94-97
24-36
RFP48Q
4
260
3900
18.0
11500
88" x 103" x 92"
Listed results are typical of applications tested and are not a guarantee. Your results may vary from those listed above. All capacities/loadings depend upon the type of sludge to be dewatered. Primary
sludges typically will dewater faster than secondary sludge’s. For secondary sludge’s derate the dry solids capacity by 30 - 40% as typical for achieving maximum cake dry solids.
36" SCREEN
Prime Solution, Inc. reserves the right to change specifications without prior notification.
ON-SITE DEMONSTRATION
& PILOT TESTING
An on-site demonstration lets you see first-hand
how the Prime dewatering system will work within
your facility. Pilot testing explores the most costeffective treatment needed to achieve your goals
and help determine how the Prime Rotary Fan
Press® can be configured to your individual needs.
CUSTOMER SERVICE & SUPPORT
Customers rank Prime “number one” in customer
service. We don’t leave you on your own after
you’ve puchased our dewatering equipment.
LEARN MORE
Please contact us if you would like to learn more
about Prime or to speak to a salesperson.
PRIME SOLUTION, INC. • 2861 127TH AVE. • ALLEGAN MI 49010 • PH: 1-269-673-9559 • FX: 1-267-673-8241
The Prime Rotary Fan Press®® is covered by
U.S. Pat. No. 7,895,943 & 7,946,225
AU Pat. No. 2005274026
MX Patentado 280424
KR Pat. No. 10-0795159
European Patent No. 2108427 & 10150009.8
Other patents are pending.
www.psirotary.com
[email protected]
Vancouver Office:
Pureworld Solutions Inc.
4916 River Reach,
Delta, BC, V4K 4A4
T: 604-878-8092
[email protected]
www.pureworld.ca