1968-72 CUTLASS

an ISO 9001:2008 Registered Company
1968-72 CUTLASS
CONDENSER WITH DRIER
021172
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 1 OF 8
TABLE OF CONTENTS
PAGES
1.
2.
3.
4.
5.
6.
7.
8.
COVER
TABLE OF CONTENTS
PACKING LIST/PARTS DISCLAIMER
MOUNTING BRACKET INSTALLATION
DRIER BRACKET, DRIER AND SAFETY SWITCH INSTALLATION
HARDLINE AND CONDENSER INSTALLATION
HARDLINE INSTALLATION CONT. & ADEL CLAMP INSTALLATION
PACKING LIST
2
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 2 OF 8
CONDENSER KIT
021172
No.
QTY.
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2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
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12
4
2
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1
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1
PART No.
DESCRIPTION
03767-VUC
07113-VUB
07321-VUC
18247-VUB
18249-VUB
18260-VUB
18287-VUB
18250-VUB
33857-VUF
33858-VUF
18251-VUB
35368-VCG
644098
644099
65998-VUB
11079-VUS
23135-VUW
31600-VUD
31603-VUD
18123-VUB
091179
091180
49705-VUI
14 X 24 PARALLEL FLOW COND.
DRIER CLAMP
DRIER
#10 X 1/2 SHEET METAL SCREW
10-24 X 3/8 PAN HEAD SCREW
10-24 NUT W/STAR WASHER
1/4-20 X 1/2 HEX BOLT
10-32 X 1/2 PAN HEAD SCREW
#6 O-RING
#8 O-RING
10-32 NUT W/STAR WASHER
#6 DRIER/COND HARDLINE
BRKT 68-72 CUTLASS COND DRIVER SIDE ASM
BRKT 68-72 CUTLASS COND PASS SIDE ASM
14 3/4” UNIVERSAL DRIER BRACKET
MALE BINARY SWITCH
COMPRESSOR LEAD
#2 ADEL CLAMP
#4 ADEL CLAMP
3/16 FLAT WASHER
HARDLINE 68-72 CUTLASS #8 COND/COMP
HARDLINE 68-72 CUTLASS #6 DRIER/CORE
NYLON FLAT WASHER 1/8
**BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT
PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,
VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
3
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.
REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 3 OF 8
MOUNTING BRACKET INSTALLATION
INSTALL MOUNTING BRACKETS ON TO CONDENSER USING 10-24 x 3/8” PAN HEAD SCREWS AND
10-24 NUTS w/STAR WASHERS AS SHOWN BELOW.
1ST & 3RD
HOLE
FROM LEFT
1ST & 3RD
HOLE
FROM RIGHT
#8 FITTING
BACK VIEW
10-24 X 3/8”
PAN HEAD
SCREW
18249-VUB
BRKT 68-72 CUTLASS
COND DRIVER SIDE ASM
644098
#6 FITTING
BRKT 68-72 CUTLASS
COND PASS SIDE ASM
644099
SIDE VIEW OF CONDENSER
10-24 NUT
w/STAR WASHER
18260-VUB
BRKT 68-72 CUTLASS
COND DRIVER SIDE ASM
644098
TOWARDS ENGINE
10-24 X 3/8”
PAN HEAD
SCREW
18249-VUB
10-24 NUT
w/STAR WASHER
18260-VUB
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 4 OF 8
4
DRIER BRACKET INSTALLATION
INSTALL UNIVERSAL DRIER BRACKET ON TO CONDENSER
USING 10-24 X 3/8” PAN HEAD SCREWS AND 10-24 NUTS
WITH STAR WASHERS. NOTE: BRACKET MOUNTS
THROUGH 1ST AND 3RD HOLES.
10-24 NUT
w/ STAR WASHER
FRONT
VIEW
10-24 x 3/8”
PAN HEAD
SCREW
10-24 NUT
w/ STAR WASHER
UNIVERSAL DRIER
BRACKET
65998-VUB
DRIER & BINARY SWITCH INSTALLATION
INSTALL DRIER CLAMPS ON DRIER AS SHOWN.
USING #10 x 1/2” SHEETMETAL SCREWS,
INSTALL DRIER ON BRACKET IN THE 4TH
AND 6TH HOLES FROM THE TOP
AS SHOWN.
INSTALL BINARY SWITCH.
INSTALL
SAFETY SWITCH
ON DRIER
DRIER CLAMPS
07113-VUB
OUT
IN
DRIER
07321-VUC
4TH
HOLE
6TH
HOLE
5
SAFETY SWITCH
(BINARY TYPE)
11079-VUS
(2) #10 x 1/2” SHEETMETAL
SCREW
18247-VUB
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 5 OF 8
HARDLINE INSTALLATION
LUBRICATE 2-#6 O-RINGS AND INSTALL THE #6 DRIER/CONDENSER HARDLINE AS SHOWN.
TIGHTEN FITTINGS. SEE FIGURE 1. (OIL SUPPLIED IN HOSE KIT)
O-RING
HOLD WITH
THIS WRENCH
#6 O-RING
33857-VUF
TWIST WITH
THIS WRENCH
FOR A PROPER SEAL OF
FITTINGS, INSTALL SUPPLIED
O-RINGS AS SHOWN
AND LUBRICATE WITH
SUPPLIED OIL.
SUPPLIED OIL
FOR O-RINGS
O-RING
#6 O-RING
#8 O-RING
O-RING INSTALLS
OVER MALE INSERT
TO SWAGED LIP
MALE
INSERT
IN
OUT
#6 DRIER/COND
HARDLINE
35368-VCG
W
FLO
FEMALE
NUT
FIGURE 1
#6 O-RING
33857-VUF
1/4-20 X 1/2
HEX BOLT
18287-VUB
CONDENSER INSTALLATION
INSTALL CONDENSER W/BRACKETS TO CORE SUPPORT WITH
(4) 1/4-20 X 1/2 HEX BOLTS AS SHOWN BELOW.
SIDE VIEW
CORE
SUPPORT
1/4-20 X 1/2
HEX BOLT
MOUNTING 18287-VUB
HOLES
OEM
HOLES
TOP VIEW
BRKT 68-72 CUTLASS
COND PASS SIDE ASM
644099
TOWARDS ENGINE
6
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 6 OF 8
HARDLINE INSTALLATION CONT.
LUBRICATE #6 AND #8 O-RINGS AND INSTALL HARDLINES AS SHOWN. TIGHTEN FITTINGS.
SEE FIGURE 1, PAGE 6.
#8 O-RING
33858-VUF
#6 O-RING
33857-VUF
HARDLINE
68-72 CUTLASS
#8 COND/COMP
091179
HARDLINE
68-72 CUTLASS
#6 DRIER/CORE
091180
ADEL CLAMP INSTALLATION
INSTALL ADEL CLAMPS ON HARDLINES AS SHOWN.
10-32 X 1/2
PAN HEAD SCREW
18250-VUB
10-32 NUT W/
STARWASHER
18251-VUB
#4
ADEL CLAMP
31603-VUD
3/16 FLAT
WASHER
18123-VUB
10-32 NUT W/
STARWASHER
18251-VUB
CORE
SUPPORT
FENDER
2”
7
#2
ADEL CLAMP
31600-VUD
10-32 X 1/2
PAN HEAD SCREW
18250-VUB
FOR 68-69 MODELS:
DRILL 3/16”
HOLE 2” FROM
FENDER
#8
#6
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 7 OF 8
NYLON
FLAT WASHER 1/8
49705-VUI
CONDENSER KIT
021172
No.
QTY.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
1
2
1
2
12
12
4
2
3
1
2
1
1
1
1
1
1
2
1
1
1
1
1
PART No.
DESCRIPTION
03767-VUC
07113-VUB
07321-VUC
18247-VUB
18249-VUB
18260-VUB
18287-VUB
18250-VUB
33857-VUF
33858-VUF
18251-VUB
35368-VCG
644098
644099
65998-VUB
11079-VUS
23135-VUW
31600-VUD
31603-VUD
18123-VUB
091179
091180
49705-VUI
14 X 24 PARALLEL FLOW COND.
DRIER CLAMP
DRIER
#10 X 1/2 SHEET METAL SCREW
10-24 X 3/8 PAN HEAD SCREW
10-24 NUT W/STAR WASHER
1/4-20 X 1/2 HEX BOLT
10-32 X 1/2 PAN HEAD SCREW
#6 O-RING
#8 O-RING
10-32 NUT W/STAR WASHER
#6 DRIER/COND HARDLINE
BRKT 68-72 CUTLASS COND DRIVER SIDE ASM
BRKT 68-72 CUTLASS COND PASS SIDE ASM
14 3/4” UNIVERSAL DRIER BRACKET
MALE BINARY SWITCH
COMPRESSOR LEAD
#2 ADEL CLAMP
#4 ADEL CLAMP
3/16 FLAT WASHER
HARDLINE 68-72 CUTLASS #8 COND/COMP
HARDLINE 68-72 CUTLASS #6 DRIER/CORE
NYLON FLAT WASHER 1/8
CHECKED BY:____________
PACKED BY:____________
DATE:____________
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.
REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES
901159 REV B 06/06/16 INST 68-72 CUTLASS COND W/DRIER PG 8 OF 8