1965-67 pontiac gto

an ISO 9001:2008 Registered Company
1965-67 PONTIAC GTO
CONDENSER WITH DRIER
021065
G T O
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 1 OF 13
TABLE OF CONTENTS
PAGES
1.
2.
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13.
COVER
TABLE OF CONTENTS
PACKING LIST/PARTS DISCLAIMER
INFORMATION PAGE
CORE SUPPORT MODIFICATION
MOUNTING BRACKET INSTALLATION
MOUNTING BRACKET INSTALLATION CONT.
RADIATOR/HOOD LATCH REMOVAL & CONDENSER INSTALLATION
CONDENSER INSTALLATION CONT.
HARDLINE INSTALLATION
DRIER/SAFETY SWITCH & HARDLINE INSTALLATION
CORE SUPPORT TEMPLATE
PACKING LIST
2
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 2 OF 13
CONDENSER KIT
021065
No.
QTY.
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PART No.
DESCRIPTION
03767-VUC
65980-VCB
07321-VUC
18249-VUB
18260-VUB
33134-VUI
18290-VUB
18125-VUB
18136-VUB
18359-VUB
18029-VUB
18154-VUB
33857-VUF
33858-VUF
091160
091161
091162
643053
643052
11079-VUS
23131-VUW
18308-VUB
18611-VUB
18151-VUB
14 X 24 PARALLEL FLOW COND.
DRIER CLAMP
DRIER
10-24 X 3/8 PAN HEAD SCREW
10-24 NUT W/STAR WASHER
3/8 & 1/2 2 HOLE GROMMET
1/4-20 X 1 HEX BOLT
1/4 FLAT WASHER
1/4-20 HEX NUT
3/8-16 X 1 HEX BOLT
3/8 FLAT WASHER
3/8-16 HEX NUT
#6 O-RING
#8 O-RING
HARDLINE 64-67 GTO #6 COND HRDLN/DRIER
HARDLINE 64-67 GTO #6 COND
HARDLINE 64-67 GTO #8 COND/COMP
BRKT 65-67 GTO TOP COND
BRKT 64-67 GTO BOTTOM COND
MALE BINARY SWITCH
13” COMPRESSOR LEAD
5/16-18 X 1 HEX BOLT
5/16-18 FLAT WASHER
5/16-18 NYLON LOCKNUT
**BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT
PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS,
VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
3
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.
REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 3 OF 13
1965-67 GTO
THIS KIT WAS DEVELOPED BASED ON THE MEASUREMENTS BELOW.
1966 GTO
18”
ENGINE SIDE
OF CORE SUPPORT
DRIVER SIDE
PASSENGER SIDE
27 1/4”
1965 GTO
18”
ENGINE SIDE
OF CORE SUPPORT
DRIVER SIDE
PASSENGER SIDE
27”
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 4 OF 13
4
CORE SUPPORT MODIFICATION
USING TEMPLATE PROVIDED ON PAGE 12 CUT OUT TEMPLATE AND PLACE ON BACK SIDE OF CORE
SUPPORT AS SHOWN BELOW.
USING A 1 1/4” HOLE SAW, DRILL HOLE IN CORE SUPPORT.
INSTALL 2 HOLE GROMMET.
OEM
HOLES
TOP
OF CORE
SUPPORT
TEMPLATE
PASSENGER
SIDE
ENGINE COMPARTMENT
VIEW
TOP OF
CORE SUPPORT
OEM
LE
HO
DRILL 1 ¼”
HOLE
D
BEN
HARDLINE HOLE
THROUGH
CORE SUPPORT
64-67 PONTIAC
LEMANS, GTO
OEM
LE
HO
DRILL
1 ¼”
HOLE
5
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 5 OF 13
3/8 & 1/2
2 HOLE
GROMMET
33134-VUI
TOP MOUNTING BRACKET INSTALLATION (FOR 65 GTO/LEMANS ONLY)
INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2)
10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH
#8
THE 11TH & 14TH HOLE FROM THE LEFT SIDE OF THE CONDENSER.
FITTING
(2) 10-24 NUT
W/ STAR WASHER
18260-VUB
#6
FITTING
BACK VIEW
(2) 10-24 X 3/8
PAN HEAD
SCREW
18249-VUB
TOP MOUNTING BRACKET INSTALLATION (FOR 66-67 GTO/LEMANS ONLY)
INSTALL TOP MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS AND (2)
10-24 NUTS WITH STAR WASHERS. NOTE: BRACKET MOUNTS THROUGH
THE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE CONDENSER.
#8
FITTING
(2) 10-24 NUT
W/ STAR WASHER
18260-VUB
#6
FITTING
BACK VIEW
(2) 10-24 X 3/8
PAN HEAD
SCREW
18249-VUB
6
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 6 OF 13
BOTTOM MOUNTING BRACKET INSTALLATION
INSTALL BOTTOM MOUNTING BRACKET ON TO CONDENSER USING (2) 10-24 X 3/8 PAN HEAD SCREWS
AND (2) 10-24 NUTS WITH STAR WASHERS. NOTE BRACKET MOUNTS
THROUGH THE 10TH & 15TH HOLE FROM THE LEFT SIDE OF THE
CONDENSER (BACK VIEW).
BACK VIEW
(2) 10-24 X 3/8
PAN HEAD
SCREW
18249-VUB
(2) 10-24 NUT
W/ STAR WASHER
18260-VUB
7
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 7 OF 13
RADIATOR REMOVAL
DRAIN RADIATOR, REMOVE UPPER AND LOWER RADIATOR HOSES AND REMOVE RADIATOR.
HOOD LATCH ASSEMBLY
REMOVE OEM HOOD LATCH ASSEMBLY
CONDENSER INSTALLATION
INSTALL CONDENSER AS SHOWN BELOW.
8
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 8 OF 13
CONDENSER INSTALLATION CONT.
SECURE THE CONDENSER TO THE CORE SUPPORT AS SHOWN BELOW.
TOWARDS
ENGINE
CORE
SUPPORT
OEM
BOLTS
TOP
CONDENSER
BRACKET
CONDENSER
HOOD
LATCH
ASSEMBLY
SIDE
VIEW
1/4-20 X 1”
HEX BOLT
w/FLAT WASHER
AND NUT
OEM
BOLT
3/8-16 X 1”
HEX BOLT
w/FLAT WASHER
AND NUT
OEM
STUD
65
GTO/LEMANS
9
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 9 OF 13
66-67
GTO/LEMANS
HARDLINE INSTALLATION
LUBRICATE #6 O-RING (SEE FIGURE 1) AND INSTALL THE #6 COND
HARDLINE AS SHOWN.
TWIST WITH
THIS WRENCH
HOLD WITH
THIS WRENCH
LUBRICATE
O-RING
FOR A PROPER SEAL
OF FITTINGS INSTALL SUPPLIED
O-RINGS AS SHOWN
AND LUBRICATE WITH
SUPPLIED OIL.
#6 HARDLINE
COND
091161
O-RING
#6 O-RING
33857-VUF
MALE
INSERT
FIGURE 1
#6 O-RING
FEMALE
NUT
#8 O-RING
SUPPLIED OIL
FOR O-RINGS
O-RING,
SLIDE OVER
MALE INSERT TO
SWAGED LIP
LUBRICATE #8 O-RING (SEE FIGURE 1) AND INSTALL THE #8
COND HARDLINE AS SHOWN.
#8 HARDLINE
COND
091162
#8 O-RING
33858-VUF
10
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 10 OF 13
DRIER/SAFETY SWITCH INSTALLATION
MOUNT DRIER ON PASSENGER SIDE INNER FENDERWELL.
INSTALL DRIER/DRIER CLAMP TO INNER FENDERWELL USING
5/16-18 x 1” BOLT W/FLAT WASHERS ON BOTTOM SIDE OF
INNER FENDERWELL AND 5/16-18 NYLON LOCKNUT.
NOTE: REFRIGERANT FLOW THROUGH DRIER IS IN FROM
CONDENSER, OUT TO EVAPORATOR.
SAFETY SWITCH
(BINARY TYPE)
11079-VUS
PASSENGER SIDE
INNER
FENDERWELL
FLOW
ARROW
DRIER
IN
IN
FLOW
HARDLINE INSTALLATION
LUBRICATE (2) #6 O-RING (SEE FIGURE 1, PAGE 10) AND INSTALL THE #6 DRIER/COND HARDLINE AS
SHOWN.
#6 O-RING
33857-VUF
IN
FLOW
#6 HARDLINE
COND/DRIER
091160
11
#6 O-RING
33857-VUF
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 11 OF 13
CORE SUPPORT TEMPLATE
TOP OF
CORE SUPPORT
CUT ALONG
DOTTED LINE
OEM
HOLE
BEND
DRILL 1 ¼”
HOLE
HARDLINE HOLE
THROUGH
CORE SUPPORT
OEM
HOLE
65-67 PONTIAC
LEMANS, GTO
12
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER 12 OF 13
CONDENSER KIT
021065
No.
QTY.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
1
1
1
4
4
1
2
3
2
1
1
1
2
1
1
1
1
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1
1
1
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2
1
PART No.
DESCRIPTION
03767-VUC
65980-VCB
07321-VUC
18249-VUB
18260-VUB
33134-VUI
18290-VUB
18125-VUB
18136-VUB
18359-VUB
18029-VUB
18154-VUB
33857-VUF
33858-VUF
091160
091161
091162
643053
643052
11079-VUS
23131-VUW
18308-VUB
18611-VUB
18151-VUB
14 X 24 PARALLEL FLOW COND.
DRIER CLAMP
DRIER
10-24 X 3/8 PAN HEAD SCREW
10-24 NUT W/STAR WASHER
3/8 & 1/2 2 HOLE GROMMET
1/4-20 X 1 HEX BOLT
1/4 FLAT WASHER
1/4-20 HEX NUT
3/8-16 X 1 HEX BOLT
3/8 FLAT WASHER
3/8-16 HEX NUT
#6 O-RING
#8 O-RING
HARDLINE 64-67 GTO #6 COND HRDLN/DRIER
HARDLINE 64-67 GTO #6 COND
HARDLINE 64-67 GTO #8 COND/COMP
BRKT 65-67 GTO TOP COND
BRKT 64-67 GTO BOTTOM COND
MALE BINARY SWITCH
13” COMPRESSOR LEAD
5/16-18 X 1 HEX BOLT
5/16-18 FLAT WASHER
5/16-18 NYLON LOCKNUT
CHECKED BY:____________
PACKED BY:____________
DATE:____________
NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES.
REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES
901052 REV B 11/25/13 INST 65-67 GTO COND W/DRIER PG 13 OF 13