w w w . h a v a c ı t u r k . c o m Sayfa 1 Alisport Srl
Transcription
w w w . h a v a c ı t u r k . c o m Sayfa 1 Alisport Srl
Alisport Srl - Tel. (+39) 039.9212128 Fax (+39) 039.9212130 Via Confalonieri, 22 - Cremella (Lecco), Italy The Silent Club is the first light sailplane in the world with a 12m wingspan and a glide ratio greater than 31:1. It is both easy and enjoyable to fly. Assembly is simple, both due to all controls having fully automatic connections and due to the light weight of the wings. The airframe is built entirely of composite materials, with generous use of carbon fiber in the aft portions of the fuselage pod, the tail boom, and various critical locations of the structure. The cockpit is completely built of glass fiber to ensure the best protection in case of off-field landings. The Silent Club's low sink rate and its stability while thermalling allow it to fly with hanggliders and to be practically unbeatable in climb when compared with Standard class or 15m class sailplanes. It is easy to both launch and to land, and is particularly suitable for new pilots performing their first single-seat flights. The Silent Club has very efficient conventional air brakes and can be landed in less than 70 m (230 ft). Due to its span of only 12 m (39 ft) it can be stored in a small space. A fully enclosed "clam-shell" trailer is available for road transportation. Performance Stall speed (VS): 58 km/h Maneuvering speed (VA): 140 km/h Maximum speed (VNE): 200 km/h Max. L/D: > 31:1 at 85 km/h Minimum sink rate: 0.64 m/s at 65 km/h Landing distance: 70 m Technical Data Wing span: 12 m Length: 6.38 m Height: 1.25 m Aspect ratio: 14 Wing area: 10.3 m2 Empty weight: 135 kg Max payload: 105 kg Max weight: 240 kg Wing load factors: +5.3 g / -4.0 g (at 240 kg) www.havacıturk.com Sayfa 1 Air brakes: conventional www.havacıturk.com Sayfa 2 Silent Club quick-build kits are amongst the most complete available. Alisport is pleased to offer two versions: Silent Club: (meets FAI Class DU weight requirements) Silent Club: fuel-injected (with mono-blade propeller) light self-launch sailplane version Everything required to build your Silent Club is included in the kit except hand-tools and paint. An upgrade kit is avalailable to convert the pure glider to the self-launch version. The self-launch Silent Club kit adds another dimension to the pure sailplane. In addition to the standard airframe, it also includes Alisport's 28hp air-cooled engine, tuned exhaust system, vibration counterbalancer, battery, computer controlled mapped fuel-injection and electronic ignition system, fuel tank with high-pressure pump & filter, counter-balanced mono-blade propeller, belt-reduction system, prewelded and powder-coated support frame, electromechanical mechanism, mechanism doors, throttle control, instrument panel controls, tachometer & hourmeter, and all necessary hardware. In all cases, critical and difficult-to-make components are prefabricated using Alisport factory tooling/jigs and supplied in ready-to-use or near ready-to-use condition. This leaves the less-critical construction steps, assembly, and finishing to the builder. The photos below show most of the prefabricated parts. For example, the fuselage halves are joined, tubular steel structures are pre-welded and powder coated, the spars are complete with precision jigged spar-pin bushings, and the sandwich wing skins are bonded to the spar and rib. This approach has the advantage of assuring those builders without previous construction experience that their Silent Club will have the structural integrity and performance capability as intended by the factory. A very detailed and illustrated Construction and Workshop Manual is supplied with the kit. We estimate that a builder, with minimum skill, can build a Silent Club in about 350 hours; another 150 hours are required to built the fuel-injected self……………………………………………………………………………………………….. The Original Piuma is the more quiet version and the more suitable as first construction. The steel landing gear, with rubbers shock-absorbers, also allows the beginners hard landing. The 2005 plans allow to build the streering front gear, as it is possible to see from the photos. This improvement also allowed to increase the top speed of 5 km/h (3 mph). www.havacıturk.com Sayfa 3 1. ULM single seat motorglider made of fabrics and wood, only the tail pipe in aluminium alloy and propulsive engine. 2. The maximum wing loading is 4,3 lb/sq.ft; this low wing loading allows the motorglider to fly at low stall and landing speeds; this characteristic is a safety in case of the landing out of the normal field. 3. The glide ratio is about 16 - 17 and the minimum sink rate is 200 ft/min.; it is possible to use a little 25 HP engine with very low consumption (1 Imp Gal/h). 4. The stall speed is 30 MPH and the take-off speed is normally 34 MPH, but it is possible also 29 MPH, for the ground effect. The normal cruising speed is 50 MPH and the VNE is 75 MPH. 5. Construction characteristics a. Conventional 3 axis control with air-brakes. b. The wings are tapered; the chord at root is 47,2 inches and at tip is 21,6 inches. The strut profil is similar to a drop. c. The wing profil is the Rhode St. Genese 36, with the 16% thickness; the leading edge is rounded very much and this characteristic permits to have a very sweet stall. d. The landing gear is built with the Cr-Mb steel, with the rubbers shockabsorbers, and it is put very near (but in front of) the barycentre. The wheels have brakes and fairings. The nose whell has no steering and shock-absorber. The little tail wheel and the rudder are steerable at the same time; this special shape unites the advantages of the classic three wheel in tricycle formation take-off and landing and the good ground characteristic of the tail-dragger formation. e. The shut cockpit also allows you to fly in winter without problems. The instruments panel is big enough for a complete set of instruments. The fuel-tank can contain more than 4 Imp Gal. and it is sufficient for 4 fly-hours (or much more of soaring). www.havacıturk.com Sayfa 4 f. Dimensions & areas, weight & loadings, performances, engine: Wing span Total wing area Aspect ratio Dihedral Total tailplane area Tail arm Length overall Max height Empty weight Max take-off weight Max wing loading Recommended load factors Ultimate load factors Max level speed Normal cruising speed Stalling speed Never exceed speed Best glide ratio with power off Take-off Landing Max climb rate at sea level Min sink rate (at 36 MPH) Engine 38.4 ft 125 sq.ft 11.2 3° 17.2 sq.ft 10.7 ft 19.4 ft 4.6 ft 320 lb 518 lb 4.14 lb/sq.ft + 3.4 -1.2 + 6.8 - 2.5 59 MPH 50 MPH 30 MPH 75 MPH 17 330 ft 330 ft 390 ft/min 200 ft/min 25 HP The ultralight motorglider "Piuma" was born in 1989 because the designer and builder was looking for a safe ULM motorglider, easy to build and to pilot, whose fly and comfort peculiarities were better than the "fabric and tube" ULM available in that moment on the market. The designer (technician and aircraft motorglider models builder for than of 20 years) built the little "Wing Ding II" Howey biplane and flew with it from plans, but the poor characteristics didn't satisfy him. The Original Piuma started to fly in 1990 and its prototype flies about twince at month. At the moment it has 450 fly hours. The project is changed in many particulars and the plans are modified to insert a lot of improvement; since 2003 the Original Piuma plans also allow the construction of the steering front gear. Others Piuma one seat versions are available, with better performances: Evolution Piuma (a little faster and more suitable for soaring, with a best glide ratio of 20) and Tourer Piuma (it's the faster version for tourism, normal cruise 84 mph). A lot of motorgliders are in construction and about ten of these (in December 2002) are flying (see the builders gallery); the italian C.A.P. (E.A.A. chapter n. 459) gave two prizes for the best ultralight project and the best achivement during the Carpi meeting of 1997 and 1999 (prize "Giancarlo Maestri" and "Caproni Cup"). www.havacıturk.com Sayfa 5 A builder of the Tourer Piuma, confirming the name, flyied from Venice to the Sicilia (more of 1250 mph) and , another year, from Venice to Paris, confirming that also with little motorgliders is possible to fly big tours. Since 1999 a side by side Twin Piuma is also available; it is possible to build four versions from the plans: 1. Touring Version: 12,5 mt (41 feet) wings 2. Soaring Version: 13,8 mt (45 feet) wings 3. A.P.S. Version (Author Personal Size): 13,0 mt (42' 6" feet) wings - with the fuselage 2 cm (3/4") less wide and more tapering in the aft zone. 4. 2007 Version: wings with exchangeable ending parts and other changes It is also possible to build two more strong versions of the one seat Piuma, for heavier pilots: 1. Rotax 447 Evolution Piuma (max take-off weight 660 lbs) 2. Rotax 447 Tourer Piuma (max take-off weight 660 lbs) Neither completed motorgliders or kits are available; plans are sold just in order to finance the costruction of the next different motorglider; a construction book is enclosed with the plans and helps the construction steb by step. All the "Piuma" versions are planned in accordance with the aeronautical standard and, for both the one seat Piuma and the Piuma Twin, the "project books" are available (only in italian, at the moment). Every "project book" is composed of three parts: 1. The motivations of the choices about the shapes (wings, fin, rudder and elevators, fuselage with the rear engine mounting, etc.) with a lot of draws showing the fuselage, wings, tail, etc. 2. Structural calculations. 3. Characteristics of fly, wing and total drag, wing lift, efficiency, Vx, Vy, VNE, Vstall, etc. This "project book" is not necessary for the normal builder, but it is very important for who wants to know the project better. At the moment (January 2007) the original Piuma is still working and flying almost every week. Some details must be realized with the lathe and the cutter, but almost the entire construction may be built without special tools; it is very easy and the planner completed the original Piuma after 18 months of work, in the 2 car garages, 7 yards long and 4,4 yards wide. The time of construction depends on the builder's meticulousness; normally about 1000 hours are sufficient to complete the work. www.havacıturk.com Sayfa 6 The plans are composed of technical drawings of big dimensions (24 x 40 inches) with a lot of particulars. The wings, fin, rudder and elevators ribs are drawn in 1 to 1 scale; the same scale is used for a lot of wood or aluminium particulars. The handbook describes the work the step by step and the check list for the pre-fly controls. There is also the complete material note and the addresses of the italian suppliers. Generally, all the materials can be bought at the Aircraft Spruce & Speciality; in Europe the rear tube is supplied by the designer. About 30 minutes are sufficient to assemble or disassemble the Piuma. More detailed information for every Piuma are available on the next pages. The new "Piuma Evolution" is different from the Original Piuma in the following modifications: a. Fuselage shape: the cockpit is 1 inch more wide. The rear side is completely tapered and the lower side is rounded for better attractiveness and aerodynamic. b. Wing shape: the chord at root is 43,3 inches (the original is 47,2 inches) and the aspect ratio is 13/1 (original 11,2/1). Dihedral is 2° instead of 3° and the wing profile changes from 16% into 15%. Max thickness. c. Tail shape: the tail and fin area now are more little and slimmer; the tail is cantilever, with 2 little strut drops. The 8 steel cables used in the Original Piuma were removed. d. Wing struts: now the wing struts are more little and they are in aluminiumalloy drops. e. Engine: the engine is partially hideden by the wings in the Original Piuma; now it is in the full air and it is possible to use the engine at the full power for more time. f. Front wheel: now it is electrically retrectable; it is also possible to build it fixed and with fairing, steering too. g. Landing gear: the stratified wood landing gear covered with epoxy glass (or epoxy carbon fiber) is much more aerodynamic. h. Seat: it is shaped for a more outstretched position, right for a glider. It is more confortable and also suitable for 6 feet tall persons (or little more). www.havacıturk.com Sayfa 7 i. Instrument panel: it is more similar to a glider panel. j. Tail trim: it is electrical; the construcion is clearly drawn in the plans. k. Aerodynamic brakes: the controls and the little squares have been improved and drawn in 1 to 1 scale. The best efficiency now is 20 and the normal cruise is about 63 MPH at 80% power with a 25HP engine. The estimated building time is 1000 hours, the same of the Original Piuma. Wing span Total wing area Aspect ratio Dihedral Total tailplane area Tail arm Length overall Max height Empty weight Max take-off weight Max wing loading Recommended load factors (security coeff. 2) Ultimate load factors Max level speed Normal cruising speed Stalling speed Never exceed speed Best glide ratio (at 43 MPH) Take-off Landing Max climb rate at sea level Min sink rate (at 39 MPH) Engine 38,7 ft 114 sq.ft 13 2° 15 sq.ft 10,8 ft 19,7 ft 5,3 ft 330 lb 530 lb 4,6 lb/sq.ft + 3.5 - 1.9 + 7 - 3.8 72 MPH 62 MPH 35 MPH 84 MPH 20 330 ft 330 ft 460 ft/min 165 ft/min 25 HP www.havacıturk.com Sayfa 8 A lot of friends asked me a two seat motorglider and also for me the wish of a two seat has grown during the last years; in the January 1998 the project and the drawings started. I decided for a side-by-side one, with similar characteristics of the Tourer Piuma, with the same wings profiles; in other words I looked for a motorglider with the "Fournier philisophie" rather than a glider with the engine. Nevertheless I also planned a long wing version for the pilots that prefer soaring. This wing is in the drawing n.21, enclosed in the plans; the efficiency increases to 20 in comparison with 18 of the normal version. The "Fournier philosophie" allows a quite fast flying with a little engine, economical in the purchase and in the use; the 503 Rotax with 1 carburettor is enough for this motorglider. www.havacıturk.com Sayfa 9 The comfort is treated with due consideration, because this Piuma Twin is born for the tourism; the two seats cabin is cm 110 wide (about 43 inches) and the seats are very comfortable and padded. There are 2 rudder-bars and only one cloche in the middle of the 2 seats; the throttle, brake and aerodynamic brake levers are only on the left of the pilot, but it is not difficult to make the same for both the seats. The pilotage position is similar to a comfortable car, with the cloche in place of the gear-lever and the rudeder-bars in place of the rudder-brakes. The 22 drawings (three more in the 2007 version) are very detailed (the wing's ribs and the tail's ribs are in the 1-1 scale and the same for the metallic parts); then the construction is easy, if the drawings are carefully examined. The construction book helps you to follow a logical order in the job and gives you a useful advice in the more complicate stages; the materials note is detailed and complete. There are also some advices for the instruments: the n.8 drawing show the instrument panel. From the 2003 plans it is possible to build four versions of Piuma Twin: 1. Touring Version: 12,5 mt (41 feet) wing span; it is the more suitable for tourism. 2. Soaring Version: 13,8 mt (45 feet) wing span; the wings are a new project and new calculations: it is on the drawing n.21. The best L/D increased from 18 to 20, with a little less VNE and a little more empty weight. 3. A.P.S. Version (Author Personal Size): 13 mt (42' 7") wing span; the fuselage is 2 cm (3/4") less wide and the aft part is more tapering. The L/D is about 19. 4. Version 2007: it allows you to build your own Twin version according to your needs; more in detail, thanks to the three new drawings (23, 24 and 25), you can: a. build a new wing with two exchangeable ending parts to achieve a wing span of 12,80 mt or 13,60 mt (suggested 13,20 mt); a new spar is needed. The best L/D is 20 for the shorter wing and 22 for the longer one. b. cover the whole wing with ply-wood and glass (or carbon) fiber, getting a finitura close to the composito wings; the new VNE is 120 mph (190 km/h). c. build new carbon winglets with high efficiency. d. build new air-brakes, with a different location and a new movement mechanism. e. build wing tanks, saving space in the fuselage for baggage and parachute. For pilots under 180 pounds and less of 58 ft, I suggest the APS – 2007 version with the wing of 13,20 mt (44 ft) ; L/D = 21 and minimum Sink rate = 1,1mt/sec ( 220 ft/min). www.havacıturk.com Sayfa 10 Wing Span Wing Area Lenght Height Empty Weight Gross Weight Fuel Capacity HP/HP Range VNE Top speed Cruise Stall Stall full flaps L/D Aspect ratio Min.Sink Rate Load factors max. Serv. Ceeling Bldg Material Bldg Time (man hours) Take-off distance Landing distance 44 ft. 126 sq.ft. 21.3 ft 5.9 ft 620 lbs. 1000 lbs. 11 gal 50 119 mph. 103 mph. 92 mph. 44 mph. 35 mph. 18/1 13.5 220 ft/min. + 4 -1.7 12.000 ft. WF 1.200 400 ft. 400 ft. 13.2 mt 11.7 mq 6.4 mt 1.8 mt 280 kg 450 kg 40 lt 45/60 190 Km/h 165 Km/h 145 Km/h 70 Km/h 55 Km/h 1.1 mt/sec 3600 mt Legno/tela 120 mt 120 mt www.havacıturk.com Sayfa 11 cm 60 x 80 cm 60 x 100 cm 60 x 90 cm 60 x 100 cm 60 x 90 cm 60 x N. 1 120 N. 2 cm 60 x N. 3 65 N. 4 cm 60 x N. 5 80 N. 6 cm 60 x N. 7 125 N. 8 cm 60 x N. 9 110 N.10 cm 60 x N.11 120 N.12 cm 60 x N.13 120 N.14 cm 60 x N.15 100 N.16 cm 60 x N.17 85 N.18 cm 60 x N.19 90 N.20 cm 60 x N.21 100 N.22 cm 60 x N.23 100 N.24 cm 60 x N.25 115 cm 60 x 120 cm 60 x 120 cm 60 x 90 cm 60 x 60 GENERAL PLAN OF THE MOTORGLIDER FROM HIGH AND FROM SIDE VIEW - FRAMES 7 AND 10 FRAMES N. 1 – 2 – 3 – 4 – 5 – 6 – 8 – 9 TRIPTYCH LANDING GEAR - THROTTLE, AIR BRAKES, BRAKES LEVERS FUSELAGE CLOCHE; AILERONS AND TAIS LEVERS FUSELAGE FRAME N. 7 - FLAPS - MECHANISM TO FOLD UP THE WINGS FUSELAGE FORWARD LANDING GEAR AND RUDDER-BARS FUSELAGE FRAME 3-UP AND 6-UP - INSTRUMENTS PANEL - CANOPIE FUSELAGE HINGES FUSELAGE GENERAL PLAN - SPARS - RIBS - FLAPS LEVER IN THE FUSELAGE WINGS WING FLAPS AND AILERONS - MECHANISM TO SET IN ACTION WING RIBS FROM 1 TO 11 - LITTLE BACH SPAR - FLAPS HINGE AND WING PROFILE FLAPS WING RIBS 12 - 13 -14 – COUNTERBALANCE FOR THE AILERONS WING RIBS N. 15 – 16 – 17 – 18 – COUNTERBALACE FOR THE WING AILERONS ELEVATOR RIBS N. 19 – 20 – 21 – WINGLETS ELEVATOR GENERAL PLAN - SPARS - ELEVATOR RIBS N. 1 – TRIM FIN AND RIBS N. 2 – 3 – 4 – 5 – 6 – HINGES - MECHANISM TO SET IN RUDDER ACTION FIN AND GENERAL PLAN - HIGHTER PART WITH HINGES RUDDER RIBS 18-UP AND 18-DOWN – MECHNISM TO SET IN ACTION FIN AND THE ELEVATOR (LEVER) RUDDER LITTLE BACK GEAR - RUDDER DOWN HINGE - CORNER FIN AND RUDDER RIBS N. 24 AND 24-UP RUDDER RUDDER RIBS N. 19 – 20 – 21 – 22 – 23 WING FOR RIBS N. 22 – 23 – GENERAL PLAN – SPARS - ETC SOARING A.P.S. CHANGES; NEW AILERONS MECHANISM A.P.S. VERSION NEW WINGS, AIR BRAKES, WING TANKS AND OTHER FOR 2007 VERSION NEW WINGS, AIR BRAKES, WING TANKS AND OTHER FOR 2007 VERSION NEW WINGS, AIR BRAKES, WING TANKS AND OTHER FOR 2007 VERSION www.havacıturk.com Sayfa 12 The Piuma Twin construction plans are composed of 22 drawings (3 more for 2007 version) with references in italian and english and a 42 pages handbook in english. This book contains a lot of information and gives useful advices during the construction; there is also a detailed and complete material note. The tail boom in Aluminium 6005-T16 is also available: diameter mm 127 - thickness mm 1,5 - lenght m 5,2. To make the Twin you need mt 5,2 and mt 2,6 more. The wing profiles are the same of the Tourer Piuma. The material cost, without engine and instruments, is about 8000 euro, at the 2007 prices. The time of construction is about 1200 hours. www.havacıturk.com Sayfa 13 2008 - SPAIN: AVIACION GENERAL Y DEPORTIVA - MAY > 2007 - USA: FREDERICK FLYER - CHAPTER 524 OF EAA - PAGES 5 AND 6 > 2007 - ARGENTINA: INFO AVION - NOTICIAS DE LA AVIACION LIVIANA - APRIL > 2004 - GERMANY: OUV - JAHRBUCH 2004 - ACHIM GROH'S PIUMA TWIN > 2002 - ITALY: VOLARE SPORT > 2001/2002 - ITALY: AVIAZIONE SPORTIVA - MONTHLY ISSUES ON PIUMA PROJECT 1 2 3 4 5 6 > 2000 - ITALY: IL BASCO AZZURRO (AVIAZIONE DELL'ESERCITO) > 2000 - FRANCE: VOL LIBRE > 2000 - ITALY: AVIAZIONE SPORTIVA NOVEMBER (TWIN) > 1998 - USA: SYMPOSIUM (BRUCE CARMICHAEL - NEW YORK) > 1998 - ITALY: VOLARE SPORT > 1993 - ITALY: HOBBY VOLO > 1992 - ITALY: AVIAZIONE SPORTIVA > 1992 - USA: SPORT AVIATION - JANUARY > 2000/2007 - USA: WORLD DIRECTORY OF LEISURE AVIATION > 1998/2008 - USA: KITPLANES > 1997/2000 - USA: AEROCRAFTER www.havacıturk.com Sayfa 14 www.rotax-aircraft-engines.com www.sorliniavio.com www.kodiakbs.com www.simonini-flying.com www.hks-power.co.jp/hks_aviation www.hirth-engines.de www.raven-rotor.com www.tn-prop.com/engines.htm www.2si.com www.jabiru.net.au www.usjabiru.com www.aviaimport.com www.greatplainsas.com www.carrprecision.com www.ultralightnews.com www.gt-propellers.com www.quintiavio.com www.duc-helices.com www.sensenichprop.com www.hartzellprop.com www.propellor.com www.hoverhawk.com www.warpdriveprops.com www.mt-propeller.com Official Rotax engines website Rotax engines - ITALY Rotax engines - USA Simonini engines - ITALY Hks engines - JAPAN Hirt engines - GERMANY 4 stroke Geo-Suzuki engines 2 stroke Zenoah engines 2 stroke 2SI engines 4 stroke Jabiru engines - 80 e 120 HP - AUSTRALIA 4 stroke Jabiru engines - 80 e 120 HP - USA Engine Jabiru - FRANCE Engine kits 1/2 Volkswagen ULM engines - several brands Italian propellers GT Propellers Duc propellers Sensenich propellers Propellers Costant speed propellers Carbon fiber propellers Carbon fiber propellers Propellers www.havacıturk.com Sayfa 15 Plans Basic price (it is possible to build Evolution and Tourer Piuma): - 16 drawings - construction and use handbook in english language 300 euro Plans Advanced price: - plans Basic - project and use handbook in italian language - new dvd 3200 photos - Kit Utility* 350 euro Sending charges included for all the world. Plans Basic price for Touring, APS and Soaring versions: - 22 drawings - new construction and use handbook in English (42 pages) 400 euro From the 2003 plans it is possible to build 3 versions of Piuma Twin: 1. Touring Version: 12,5 mt wing span, more suitable for tourism. 2. Soaring Version: 13,8 mt wing span, more suitable for soaring; the efficiency is increased from 18 to 20 with a little more weight. 3. A.P.S. Version (Author Personal Size): wing span of 13,00 mt and fuselage more narrow of 2 cm, but more tapering; the drawing n.22 shows the new ailerons controls and some different parts. The efficiency is about 19. Plans Advanced 2008 price: - plans Basic - drawings 23, 24 and 25 for the 2007 version (see Twin Piuma section for a detailed description of new 2007 version) - project book updated 2008 (114 pages with new photos) in italian language - new dvd 3200 photos 480 euro Sending charges included for all the world. www.havacıturk.com Sayfa 16 For original Piuma, Evolution and Tourer - 1 pipe - mt 5.2: For Twin Piuma - 1 pipe and half pipe more: 160 euro 240 euro Sending charges not included. The hangar is a "T", wood construction, suitable for Piuma Twin and Piuma Evolution, with wood's floor and sheet covered. Hangar plans cost (3 drawings of cm 60 x 45 and the handbook in english with the complete material note), sending charges included: 25 euro DVD contents: - 1600 Piuma Twin construction pictures - 1200 Piuma one-seat construction pictures - 400 finished and flying Piuma pictures - 40 hangar pictures (finished and during construction) DVD price, sending charges included: 30 euro The Kit Utility is available for Piuma Evolution and Piuma Tourer, and it contains: a) drawing of the engine castle for Rotax 377-447-503 b) notes for a max weight of 300 Kg (pilots max 190 cm tall and 95 Kg weight) c) set of 24 drawings (cm 21 x 30) with all the metal parts (some in 1:1 scale) Kit Utility price, sending charges included: Plans Basic price: - 14 drawings - new construction and use handbook in english language www.havacıturk.com 30 euro 190 euro Sayfa 17 Plans Advanced price: - plans Basic - project book and use handbook, in Italian language (70 pages) - new dvd 3200 photos - drawing of the engine castle for Rotax 377-447-503 230 euro Sending charges included for all the world. Plans Basic price: - 15 drawings - construction and use handbook in english language 280 euro Plans Advanced price: - plans Basic - project book and use handbook in Italian language (92 pages) - new dvd 3200 photos - Kit Utility* 330 euro Sending charges included for all the world. www.havacıturk.com Sayfa 18 WINDEX 1200 C design philosophy Address: Telephone: +46 (0)490 16810 Fax: +46 (0)490 35302 WINDEXAIR AB Lucernavägen 9 593 50 Västervik Sweden E-mail: [email protected] WINDEX 1200 C design philosophy The powered sailplane gives its pilot maximum freedom of the skies with a minimum of trouble and waiting usually associated with gliding activities. SELF-LAUNCHING You could for instance on a beautiful day go soaring without having to organise a ground crew, tow-plane and pilot etc at short notice. The easy ground handling and self-launching capability of WINDEX 1200 C means utilising your precious time to the full. WINDEX 1200 C is primarily a high-performance sailplane, but its unique concept with a low-drag fin-mounted engine installation and a variable-pitch propeller turns it also into an efficient touring aircraft with a cruising speed of 210 km/h (130 mph). AEROBATICS In addition to this the airframe of WINDEX 1200 C is stressed for aerobatic manoeuvres and designed to JAR 22 (A). This may be exploited accordingly if you have the necessary training and feel so inclined, or could be regarded as an extra safety margin in normal flying. POWERED SAILPLANES Powered sailplanes are nothing new. Different types have been available for a number of years. Most of the types on the market so far fall into one of 3 categories: 2-seat trainers with acceptable power-on performance but at best mediocre gliding capability, 15-26 metre span sailplanes based on racing designs and with retractable engines, excellent gliding capability but heavy and with relatively poor power performance and the need for ground assistance, and finally homebuilt powered gliders with poor performance in either mode. DIFFERENT CONCEPT WINDEX 1200 C represents a different concept. It's a powered high-performance sailplane that can be easily handled on the ground by one person. It is affordable and could be that "personal" aircraft you have been waiting for. We are convinced there is www.havacıturk.com Sayfa 19 a definite need for this type of aircraft where you can decide yourself when, where and how you want to fly. Even with engine nacelle, propeller and a 20% smaller span it has a soaring performance equal to or better then a 15-metre Standard Cirrus glider. It also has a climb rate of approximately 2.5 metre/sec (685 fpm), under power. MODERN AEROSPACE MATERIALS At the same time the WINDEX 1200 C is designed as a pilot's aeroplane with lively but pleasantly balanced control response and not requiring undue piloting skill. All these claims may sound too good to be true, but in order to achieve this we have developed a unique concept, applied advanced aerodynamics, used modern aerospace materials together with sophisticated manufacturing methods, derived innovative mechanical designs and moreover developed a special variable-pitch propeller. The performance and handling qualities of the pre-prototype WINDEX 1100 once verified the feasibility of a small, high-performance powered sailplane. Flight testing of the WINDEX 1200C has reviled even smoother control harmony and handling qualities. AFFORDABLE To make it affordable we are producing the WINDEX 1200 C now in the form of a kit, where major airframe components are supplied as mouldings but much of the timeconsuming fitting work is left to the builder. The design concept also necessitated a special compact engine and feathering propeller unit, that also is part of the kit. WINDEX 1200 technical page TO MAIN WEB PAGE www.havacıturk.com Sayfa 20 This image is made by Jukka Tervamäki [email protected] Click here to see an image of several Windex gliders thermaling. It's made by Jukka with Mac and form*Z software. (GIF 332kb) Wing airfoil section Our own specially designed 17% thick airfoil section has comparatively low drag and a wide low drag bucket that is further expanded by a 22.5% chord trailing edge flap. The basic airfoil has very docile stall characteristics in both smooth and rough condition. Speed polar of WINDEX 1200 C Even with engine nacelle, propeller and a 20% smaller span WINDEX 1200 C has a soaring performance equal to or better then a 15-metre Standard Cirrus glider. Pilot's position in cockpit www.havacıturk.com Sayfa 21 Pilot's position in cockpit is comfortable and relaxing. Carbon fibre wing spar The carbon fibre spar has been successfully proof tested at 2.175 kgs each side. That gives a useable load factor of +9 g and -7 g (with added safety factor of x 1.725). Power plant The König engine The König SC-430 3-cylinder engine, used in the WINDEX 1200C is now manufactured in Canada. With a displacement of 430 cc it gives a take off power of 20 hp at 4200 rpm. Weight of the König engine is 13.8 kg (30.4 lbs). Starting is electric and it uses gasoline of types 100LL, 80UL and mogas98. Variable-pitch propeller unit The variable-pitch propeller unit for the König engine has been built and successfully tested to JAR 22 standards. The pilot control pitch from the cockpit, fine pitch to fully feathered. The JAR tests include 50 hours running and 500 control movements with engine running. After that the propeller unit is dismantled, searched for damage, tolerances checked and finally function checked again. The unit has come through bench testing without problems. Some Windex has flown over 300 engine hours without problems. www.havacıturk.com Sayfa 22 Propeller shaft power Take-off distance www.havacıturk.com Sayfa 23 WINDEX 1200 C kit WINDEX 1200 C kit will be delivered in 3 parts, fuselage kit, wing kit and engine kit. We are delivering kits to several countries and Windex is now flying in USA, Costa Rica, France and Sweden. WINDEXAIR AB has further developed the kit to make it considerable easier and faster to build. If you are interested in a WINDEX 1200 C kit, please contact WINDEXAIR AB for discussion of details or further information on possible delivery dates, price etc. Fuselage kit The WINDEX 1200 C Fuselage kit consist the following: Laminate parts: Upper and lower fuselage shells, vertical tail with engine nacelle, left and right, spar for vertical tail, upper and lower stabiliser shells, including spar caps moulded-in, spar web stabiliser, reinforcement module including seat and backrest, cockpit frame left and right, wheel housings for main- and tail wheel fairings, housing, ventilation channel with mechanism mounted, stick mechanism cover, fwd push rod cover aft rudder line covers and rudder pedal assembly. Plexiglas canopy cut to size with ventilation window (Mecaplex). Main wheel with tire. Tail wheel, complete. Miscellaneous tubing, electrical wiring, switches, fuel lines, etc. All metal parts are pre made. All hardware, bolts etc., is AN-quality. (With a few stainless steel exceptions) 5-Point (aerobatic) harness. Tow hook. Full scale templates for bulkheads, etc. All necessary drawings. Building manual (English language) Epoxy, fibreglass, adhesives. NOT INCLUDED: Instrument, paint, abrasive paper and similar materials. Wood, chipboard etc. for building cradle and jigs. www.havacıturk.com Sayfa 24 Wing kit All internal wing fittings, hinges, spoilers, push rods, fuel tanks and wing spars are fitted. Wing is closed to eliminate wing jig and to considerably save building time Metal parts: All metal parts are pre-made. Wing spar pin bolts, bolts for rear and fwd attachment. AN aircraft hardware. Push rods for ailerons and spoiler. 2 x aluminium fuel tanks each 17 litres. Associated couplings and hardware. All necessary drawings and templates. Building manual. Epoxy, fibreglass, adhesives, NOT INCLUDED: Paint. Abrasive paper and similar materials. Wood, chipboard etc. for jigs. Engine / Propeller unit Complete, assembled unit with variable-pitch propeller, (pitch controlled from cockpit). Laminated parts: Cowlings, carbon propeller blades, spinner. Hardware and Metal parts: Special design mechanical vario pitch prop hub, engine mounts, linkage, firewall all necessary hardware, control wires, fuel lines, etc. Some attachment parts and fuel tanks for practical reasons delivered with fuselage or wing kits. www.havacıturk.com Sayfa 25 Please be aware that this report is no substitute to the flight manual. I have simply summarized my personal experiences of test flying the Windex. I am a heavy guy (105 Kg) and the majority of the flights has been performed with the center of gravity at the forward limit. Test flights and spins with the center of gravity at the aft limit has been performed by my good friend Rune Ingman who is a little bit lighter (66 kg). The characteristics of the aircraft may vary with the build of the pilot. Further I am very familiar with aerobatic aircraft. Other pilots may find some characteristics different, just because their style of flying is different from mine. All flights including aerobatics are dangerous and must be performed on a safe altitude and with a well trained pilot. You may find some of the speeds given in the various chapters to be too precise. The figures has been derived as an average from several flights and I do admit that I have deleted a couple of values noted on my knee pad in the air, which I by logic can determine to be unrealistic. www.havacıturk.com Sayfa 26 1. GENERAL CHARACTERISTICS The first thing you will notice is that this is a small airplane. When lying down, you are not sitting, the visibility forwards is restricted by the instrument panel, you have only one inch between your head and the canopy and no inches outside your elbows. When strapped up I can not reach the release knob, the radio and the transponder and I have only my fingertips on the stick when it is in full forward position. This must be adjusted to future aircraft, this prototype had no proper back and head rest during the test flights. One good solution for increased space in the cockpit is to modify the panel around the stick to enable the pilot to move 3-5 cm forwards. To be able to do the inverted flight testing a special backwards bent stick was manufactured. It is very difficult for heavy guys to maneuver the flaps to +30 deg position because of the restricted elbow room. I have deferred from using +30 deg flaps on some busy landings because of this difficulty. Once in the air you will find the controls very quick and precise. The propeller pitch control will require your constant supervision in order to maintain the correct prop speed and the sensitive controls requires your undivided attention during the take off. The climb rate is at best, moderate, with this könig engine hence you will need to plan your take off and obstacle free climb carefully. The aircraft is very stable and the controls are light with increasing control forces with increasing speed. The aerobatics characteristics are the best I have encountered in any glider. Windex is probably the best aerobatic competition aircraft available. How about a roll rate of 6 seconds, a spin rate of one turn in 4 seconds and permission to pull +9 and -7 g after a 350 km/h dive. The landing is straight forward using 8 or 30 deg flaps and the Spoilers are extremely efficient. Although the aircraft is not difficult to fly it is very different from larger low performance aircraft. Therefore I personally would recommend potential pilots to fly modern high performance gliders for 100 h and do some spins and other aerobatics maneuvers together with a good teacher before flying the Windex 1200C. 1.1 JAR 22.143 AND JAR 22.155 CONTROL AND MANEUVERABILITY General characteristics Windex has excellent stability and very good handling qualities in the air. The stick forces are very low around the neutral point of the stick, but increases with increased stick input. This gives you a very good feel of the aircraft. Actually the Windex controls feels like if you were flying a significantly larger aircraft. This prototype has no trim installed and the stability with hands off the stick can only be tested at low speeds. If I let the stick free at 110 km/h the aircraft will continue a stable flight. The altitude will vary 10-15 m and the speed will vary within +-10 km/h with a frequency of 17 seconds. If I let the stick go at higher speeds the aircraft will continue stable flight but slowly increase the speed. www.havacıturk.com Sayfa 27 At high speeds the stick forces will increase in a very pleasant and natural way. Even at very high speeds the aircraft feels very stable and presents no difficulties with the pitch control, which one could have expected looking at the short fuselage. At stall the nose will drop with no tendency to dip a wing. The operation of flaps and Spoilers will not effect the stability nor will they give significant trim or stick force changes. The glide path will naturally be steeper with flaps and Spoilers extended. On production aircraft I recommend installation of a trim. The aircraft is very sensitive and it is easy to loose altitude, resulting in increased speed and rpm, just by looking at the map during normal cruise conditions. 1.2 ROLL AND SIDE SLIP STABILITY The stability in the roll plane is excellent and the aircraft is not sensitive to side slip. I have tested 15 deg side slip and brutal rudder movements at low speeds ( stall + 10 km/h ) in climb, descend and cruise with no tendencies for stall or a wing dip. Intentional flight with rudder and stick at opposite sides at airspeeds between 120220 km/h has been demonstrated. This control combination will produce a well controlled side slip with very conventional characteristics. 1.3 JAR 22.46 STALL SPEED 30 deg flaps, no brakes, max. weight, max. forward center of gravity, engine idle, cooling covers closed = 75 km/h. Windex 1200 C will not stall easily. With the center of gravity in front of the center it will continue to fly even with the stick all the way back. To enter a stall you need to either do it dynamically or with a slight climbing attitude. The nose will drop down straight with no tendency to dip a wing. A small 5 deg side slip will not affect the stall characteristics. You will have aileron control throughout the stall. The altitude loss is 25 m for a normal stall with no Spoilers and 40 m with Spoilers extended. 1.4 JAR 22.201 STALL SPEEDS Stall speeds normal upright flight, no engine, center of gravity in the middle. Flap position Stall Speed Spoilers Stall Speed no Spoilers extended Km/h Km/h - 6 deg 95 85 - 3 deg 93 84 0 deg 90 80 + 4 deg 82 78 + 8 deg 80 77 +30 deg 75 75 Stall speeds with 5 deg side slip, no engine, normal upright flight, center of gravity in the middle. Flap position Stall Speed Spoilers Stall Speed no Spoilers www.havacıturk.com Sayfa 28 - 6 deg - 3 deg 0 deg + 4 deg + 8 deg +30 deg extended Km/h 95 93 90 82 80 75 Km/h 85 84 80 78 77 75 The aircraft is not at all sensitive for small or moderate side slip. I have not found the stall speed to be different enough to distinguish this difference from the small differences between different center of gravity positions and plainly different days. Stall speeds with engine on idle rpm, normal upright flight, center of gravity in the middle. Flap position Stall Speed Spoilers Stall Speed no Spoilers extended Km/h Km/h - 6 deg 92 90 - 3 deg 90 88 0 deg 86 84 + 4 deg 84 80 + 8 deg 78 78 +30 deg 74 72 Stall speeds with engine on 90% Power, normal upright flight, center of gravity in the middle. Flap position Stall Speed Spoilers Stall Speed no Spoilers extended Km/h Km/h - 6 deg 92 85 - 3 deg 85 83 0 deg 82 80 + 4 deg 80 78 + 8 deg 78 76 +30 deg 76 72 1.5 JAR 22.203 STALL SPEEDS IN 45 DEG TURN With the center of gravity forward from the center the aircraft will stall very gently in a turn. You will notice a buffeting and the stall goes into the turn. Stall speeds in a 45 deg turn, no engine , center of gravity in the middle. Flap position Stall Speed Spoilers extended Km/h Stall Speed no Spoilers Km/h www.havacıturk.com Sayfa 29 - 6 deg - 3 deg 0 deg + 4 deg + 8 deg +30 deg 130 128 125 122 119 110 128 125 121 118 114 108 Stall speeds in a 45 deg turn, engine at idle power, center of gravity in the middle. Flap position - 6 deg - 3 deg 0 deg + 4 deg + 8 deg +30 deg Stall Speed Spoilers extended Km/h 135 129 126 125 122 114 Stall Speed no Spoilers Km/h 130 127 124 121 120 112 1.6 JAR 22.181 STABILITY AND JAR 22.251 VIBRATIONS AND BUFFETING Flutter tests has been performed with hand held stick and hands off the stick, with and without Spoilers. An introduction of flutter has been performed by hitting the stick with hands off the stick at all speeds up to 330 km/h. No flutter tendency has been noticed. The aircraft will respond with a damped, maximum 2 oscillations, approximately 0.5 seconds oscillation. No flutter is felt in the controls, the oscillation is caused by torsion of aft fuselage and the tail. I encountered continuous vibration at speeds over 180 km/h on one flight. After landing it was found that, a non standard experimental extra glass fiber fairing, specially built and designed by Jarek, around the wheel was cracked. It probably happened during the start on the grass strip. This vibration vas visible on the wings. After removal of this extra aerodynamic fairing the vibration has not reoccurred. Windex performs well at high speeds. It is stable, the control forces increases with speed and the aircraft is not overly sensitive even at the top speed. In fact the Windex do not feel particularly different to fly at maximum speed compared with cruise speed. 1.7 JAR 22.145 FLAPS Maneuvering flaps do not cause any trim or other changes in the characteristics other then a steeper glide path. The control forces are low. It is very difficult to maneuver the flaps into +30 deg position because of limited elbow room. I have successfully maneuvered the flaps at low ( 88-110 km/h ) speeds in climb, decent and in aerotow, with no immediate change in altitude or attitude. 1.8 JAR 22.71 RATE OF DESCEND and JAR 22.75 LANDING GLIDE PATH www.havacıturk.com Sayfa 30 Max. Weight, max. forward center of gravity, no engine. Speed km/h Altitude loss Seconds m/s 104 100 67 1,49 104 100 35 2,86 104 104 100 100 24 17 4,16 5,80 Flap deg + 8 no brake + 30 no brake + 8 brake ext +30 brake ext Glide ratio 1:19 1:10 1: 7 1:5 The flaps has been maneuvered successfully with no unexpected or spectacular effect in aerotow, at 1.1 x Vso, at max. cruise power and 1.1 x Vs1. 1.9 JAR 22.145 SPOILERS The Spoilers are extremely efficient. The Spoilers can be extended at any speed and have been tested at all flight conditions with and without power. No trim change or immediate altitude loss will occur at extension of the brakes and the control forces are low. The glide path will naturally become steeper with extended Spoilers. These spoilers are the most efficient I have come across so far, and I have flown aircraft with hefty brakes like Puchaes and Pik 20. You will normally need only half or quarter brakes for a normal final. The control forces are low and there is no noise with extended brakes. On most aircraft you can hear and feel when the brakes are extended, not so in a Windex. 1.10 JAR 22.73 HIGH SPEED SPOILERS Stable end speed with 45 deg diving angle and fully applied Spoilers =260 km/h. 1.11 JAR 22.143 WET AIRCRAFT Wet aircraft presents no surprises. The gliding performance is slightly reduced but the aircraft has not shown any spectacular characteristics when maneuvered in wet condition. The normal precautions should naturally be applied, for example 10-15 km/h extra speed on final. 2. JAR 22.51 START 2.1 JAR 22.65 CLIMB With 105 kg pilot. Time from take off to 300 m = 3 minutes and 15 seconds. Altitude 4 minutes after take off = 410 m. See also pos 5. Cruise and Climb below. With 66 kg pilot. Time from take off to 300 m = 2 minutes and 16 seconds. Altitude 4 minutes after take off = 450 m. www.havacıturk.com Sayfa 31 2.3 GRASS STRIP The ground roll is very bumpy and it is not possible to do anything about the direction of the ground roll until you have speed enough to lift the tail wheel. Start from wet grass strips can not be recommended and you need a long strip or obstacle free climb path. It can also be recommended to decide a point where you will abandon the start if not airborne at that point. A good headwind is also one of the prerequisites for successful grass strip starts. meters of runway 400 500 600 800 1000 Altitude lift off 5m 10 m 15 m 25 m Runway: Dry grass, no wind, climb speed 1.3 x Vs1=104 km/h. Start can be performed with flaps at 0 or +4 deg. The later will give the best and shortest start. 2.2 CONCRETE RUNWAY On concrete runway the aircraft is not steerable at low speeds. When you reach 4050 km/h the tail can be lifted and the aircraft balances well on the main wheel. Heavy crosswind may cause the fin to move in the downwind direction at the point when the tail is lifted. This needs to be compensated with the rudder. The aircraft will lift at about 80 km/h. The climb rate is only 1,5 m/s and the ground roll is around 240 m until the aircraft gets airborne. The altitude is about 30 m at the end of a 1000 m runway. Thus a long runway or an obstacle free climb path is required. It presents no problems to start with one wing on the ground. At the start of the ground roll the two wheels gives good directional stability and the wing can be lifted with the ailerons after a short ground roll well before it is time to lift the tail. It is however important to be careful with the line up of the aircraft before start. The direction the aircraft is lined up at will be the direction of your first 50 m of ground roll. meters of runway 240 400 500 600 800 1000 Altitude Lift off 10 15 20 25 30 m www.havacıturk.com Sayfa 32 2.4 JAR 22.145 TOW IN CROSSWIND I have successfully demonstrated power start and start after a tow plane in crosswind components up to 30 km/h. Higher crosswind components may well be possible, but have just not been tested. At tow starts in heavy crosswinds, it is easy to get a few bounces since the aircraft gets airborne before the tow plane and compensation for the wind with the rudder will cause a loss of lift resulting in a bounce back to the earth. This is however not a problem, just a fact of life with every light airplane towed for start. The directional stability in the beginning of the start is very good. In fact you can not steer the airplane the first 50 meters of the ground roll. This is an advantage in crosswinds since the wind do not effect you at all at low speeds. A dip of the wing into the ground do not make the aircraft change direction. After reaching 40-50 km/h you can lift the tail and the aircraft is very easy to control. 2.4 TOWING I have made tow starts with and without somebody holding the wing. Both ways are easy. The ground roll is however very bumpy on grass strips. It may scare you if you do not expect this. I recommend tight straps. The aircraft has a very good performance and will be airborne well before any tow aircraft gets in the air. It is easy to control the aircraft during the tow, bearing in mind that the controls are very precise but sensitive. During the tow you will not see the tow aircraft. The visible part is two wings sticking out on both sides of the compass if you do not prefer the low tow concept. 2.4.1 JAR 22.151 TOWING The aircraft can be towed at relatively high speeds due to its excellent stability and good maneuverability. I have tested towing between 100 - 180 km/h encountering no problems. This is not a maximum speed, just the highest speed I so far have tested. The recommended tow speed is 110-120 km/h. Low tow, recovery from + 15 deg over the tow aircraft and up to 30 deg turns in tow has been successfully demonstrated. 2.5 JAR 22.233 DIRECTIONAL STABILITY AND CONTROL ON THE GROUND The directional stability in the beginning of the start is very good. In fact you can not steer the airplane the first 50 meters of the ground roll at start and at the end of the landing roll. This is an advantage in crosswinds since the wind do not effect you at all at low speeds. A dip of the wing into the ground do not make the aircraft change direction. After reaching 40-50 km/h you can lift the tail and the aircraft is very easy to control. You can lift the wing and control the aircraft with the ailerons at about 20 km/h. Taxing is not easy. At low speeds Windex is not steerable because of the fixed tail wheel. You can change direction by using the brake, giving a power burst and a www.havacıturk.com Sayfa 33 rudder input at the same time. This causes the aircraft to balance on the wheel for a short moment and the direction can be changed blowing on the rudder with the engine slipstream. The other option is high speed taxing ( 40 km/h ). Any taxing on grass is extremely bumpy. You need to be well strapped. 3. JAR 22.153 LANDING Landings has been demonstrated with 30 km/h side wind component, this is probably not an absolute limit just what we so far has demonstrated. Landing characteristics are excellent and no tendencies for ground loop has occurred during side wind landings. When the tail wheel is in contact with the ground it provides good directional stability. Landing can be performed with flaps in + 8 or + 30 deg position. The + 8 deg position is recommended at high side wind conditions. Landing can be made without engine and with engine at idle speed. Using the wheel brakes is a little noisy but effective. Watch out for keeping full brakes on at the end of the ground roll. The aircraft can tip to its nose when the aerodynamic forces are reduced at low speed and the braking force will take over. 4. ENGINE AND PROPELLER HANDLING When the engine is cold it will start easily. Full choke, ignition on and turn the key. After ignition reduce choke immediately and control the rpm with the throttle. If the engine is hot it will give you a lot of trouble to get it started. Even if you may succeed I would recommend a coffee brake before attempting a restart of a hot engine on the ground. I have also noticed that the power of the engine is reduced when it is hot. On one occasion I only reached 3550 static rpm with full power after a long taxi session. Do not taxi on the runway for five minutes and attempt a start from a short grass strip directly after this. It is smarter to tow the aircraft or roll it by hand to the starting point. I have performed several starts directly after long taxi and hold from full length concrete runways without problems, but you better be aware of the power reduction. I have also encountered engine stops when increasing the power from idle after the landing ground roll leaving me with a hot engine in the middle of the runway. This seems to happen when the engine has been running on idle for an extended period of time during the landing pattern. To prevent this, it is wise to give the engine a couple of power bursts during the landing pattern. Restart of the engine in the air is very easy. At normal cruise speed you turn on the ignition and slowly unfether the propeller and the engine starts. I have even started the engine during aerotowing. I have tested restart of the engine between 140 and 260 km/h. I have lost approximately 30-50 m altitude during the engine start. I have also tested restart with the propeller adjusted to fine (normal cruise ) pitch. The engine will restart but you will loose 150 m and you will need 180 km/h for this. www.havacıturk.com Sayfa 34 4.1 JAR 22.1041 and JAR22.1047 ENGINE COOLING The engine cylinder head temperature is 115-125 Degrees C in stable cruise conditions and remains in the range of 130-140 Degrees C in stable climb conditions. The current slightly larger fuel nozzle seems to have solved all the early temperature problems with this engine installation. The cooling is increased by the opening of the engine cover when the propeller is in its working position. The cover is closed when the engine is shut off and the propeller is in fethered glider configuration. This system works well. 5. CRUISE AND CLIMB Windex will cruise at 200 km/h at 4200 rpm. The engine rpm is controlled by a variable propeller pitch. The control mounted into this prototype is too heavy to maneuver and has a big clearance at the change of the direction of rotation, making the rpm control cumbersome and unprecise. The dead movement when changing direction of the control is 1,5 turns. I have to constantly monitor the rpm and it is very easy to overev the engine when increasing the speed or immediately after take off when the speed builds up and you are occupied with looking out for obstacles and emergency landing spots. This control must be changed on future aircraft. Altitude in m 0m 100 m 200 m 300 m 500 m 1000 m 1500 m 1800 m 2000 m time to altitude 1 min 2 min 3 min 4,5 min 10 min 15 min 23 min 25 min Indicated sped m/s 1,9 m/s 1,9 m/s 1,9 m/s 1,9 m/s 1,9 m/s 1.8 m/s 1,8 m/s 1.8 m/s 1,7 m/s climb Comments 4200 rpm 4200 rpm 4200 rpm 4200 rpm 4200 rpm 4200 rpm 4200 rpm 4200 rpm 4200 rpm This table has been performed with the 105 kg pilot. Climb performance is better with a lighter pilot. Rune Ingman has reported an indicated 2 m/s climb speed compared to my 1.5 m/s. 6. GLIDING After engine shut down and feathering of the propeller the aircraft becomes an excellent glider with characteristics well known to anyone accustomed to modern glass fiber gliders. I have tested thermals with flaps at 0, +4 and +8 deg. It is easiest to fly in thermals with + 8 deg flaps and speeds around 90-100 km/h in narrow thermals, The best performance is achieved with 90 km/h using +4 deg flaps, if the thermal is large enough. 0 deg flaps do not give the best performance but is feasible to do. www.havacıturk.com Sayfa 35 7. JAR 22.255 AEROBATICS I have flown the aircraft in approximately 250 aerobatic maneuvers, stressing the aircraft between +6 and -3 g. I have also participated in the Swedish national championships. With only 5 h of aerobatics experience in the Windex I ended up second. This is a very promising competition aircraft. Everybody were very impressed by the performance of this aircraft in competition flight. In my opinion this is the very best existing competition aircraft with performance well in excess of the today popular Fox and Swift aircraft. The stick forces increases in a very pleasant way with increasing g forces giving the pilot an excellent feel for the aircraft in aerobatics maneuvers. 7.1 ROLLS Good rolling characteristics. Windex makes one slow roll in 6 seconds. Recommended entry speed is 180 km/h. 7.2 JAR 22.147 The time for change between right and left 45 deg turns with 0 flaps and 1.4 x Vs1 is 3 seconds. At higher speeds it can be lower then 2 seconds. 7.3 LOOPS Loops has been performed with entry speeds ranging from 180 km/h to 280 km/h and with 4g to 6 g entry. The loop has conventional characteristics. Recommended entry speed is 180-200 km/h, 4 g and 0 flaps. I have tested loops with negative flap positions. With negative flaps the aircraft becomes more sensitive to g-stall. I recommend 0 deg flaps when flying aerobatics. A skilled pilot may find some benefits using the flaps in the low speed portions of some of the maneuvers. However for me and most pilots the benefits are probably not worth the complication. 7.4 SPINS JAR 22.221 Spins with the center of gravity fully forward, full rudder, stick fully straight back, no engine, no brakes, flaps 0 deg and a 105 kg pilot. Number turns Pos ½ Pos 1 Pos 1 ½ Pos 2 Pos 3 of time in sec 3 4 6 8 Altitude loss 60 m 100 m 150 m 200 m After Rotation 40 deg 40 deg 40 deg 40 deg spin angle 45 deg 65 deg 75 deg 85 deg Comments The spin is very ”Steep” I can not make the Aircraft to spin more then 2 turns with C/C in the middle or in front of the middle Spins have stopped by itself after two turns, still with full spin rudders applied, when the center of gravity has been at the forward extreme. It is very difficult to make the aircraft to spin with the center of gravity in front of the center position. The way to do www.havacıturk.com Sayfa 36 this is as follows. Ease the stick back gently, with neutral airlerons, until you feel the beginning stall not letting the aircraft start to sink before the stall. At this point, apply full rudder into the desired direction. Hold the stick fully back and give airlerons inwards the spin together with full rudder. The aircraft has also recovered when the stick is moved against the spin with the center of gravity at the forward extreme. ( Ex. left rudder and right airleron). Remember that this is not a recommended recovery procedure, the normal recovery procedure of neutral airlerons and opposite rudder followed by forward stick, shall always be applied. The aircraft will spin better with the stick inwards into the spin. ( Ex. Left rudder and left stick, for an upright spin ) Left spins with the center of gravity at max. aft pos, full left rudder and a 66 kg pilot. Number Aileron Air Altitude After Comments of turns Brakes loss rot Pos 3 Neutral No 400 m Flaps 0 deg Pos 4 Neutral No 500 m Flaps 0 deg Pos 3 Neutral No 500 m Flaps – 6 deg Pos 4 Neutral No 600 m Flaps - 6 deg Pos 3 Left No 300 m Flaps 0 deg Pos 2 Left No 250 m Flaps – 6 deg Pos 4 Left No 400 m Flaps –6 The aircraft do not spin with opposite airlerons ie. Left rudder and right airlerons. The rotational speed is 3 seconds per turn and the aircraft generally speaking “Spins better” with the center of gravity aft of center. 7.4 HAMMERHEADS AND HUMPTY BUMPS The hammerhead is very conventional with the exception that with an entry speed exceeding 180 km/h the vertical line becomes much longer then you are accustomed to in gliders. With 250 km/h the vertical line is more similar to a Pitts special rather then to a glider. The vertical is easy to find and hold. I have given rudder at indicated airspeed of 70 km/h. It still remains to be tested which speed is the best. The humpty bump is equally easy to perform. Recommended entry speed is 200 km/h. I have tested entry speeds up to 280 km/h. Vertical rolls on the down line is very pleasant since you do a good marginal to the maximum speed. 7.5 TAIL SLIDES Tail slides has very conventional characteristics. 7.6 EIGHTS AND 45 DEG LINES The low drag and good speed performance gives you an excellent opportunity to impress your glider aerobatic friends with long and consistent lines on half cubans and other combinations of lines and loops. Recommended entry speed for a half cuban 8 is 200 km/h and for an reversed half cuban 8 230 km/h.. If you prefer, it is feasible to increase these speeds to 250 km/h for longer lines. www.havacıturk.com Sayfa 37 7.7 INVERTED FLIGHT I have demonstrated inverted straight flight and 30 deg turns inverted so far. It handles very well so far. Comments by Windexair AB Pekka Havbrandt wrote this flight-report. Windexair has not cut, added nor changed the contents of the report but we would make some comments. · Regarding the problem Pekka Havbrandt had to reach the control knob: The Windex SE-XSP that Pekka Havbrandt was flying was built by Jarek Bator that has a completely different body constitution than Pekka Havbrandt and one solution is to put in a back and head rest which Pekka did propose in the report. · Regarding the take-off and climb performance: Both the engine and engine-installation are redesigned to enhance the engine performance. · Regarding the roll rate (slow roll): Pekka Havbrandt had no complains about the roll rate but it is possible to increase the roll rate quite a bit for pure aerobatic competition pilots but you will get more adverse yaw and higher stick forces. This has been done on two Windex 1200C with good results. The major organisation for experimental aircrafts in the world. Have chapters in; Argentina, Australia, Brazil, Canada, Denmark, Germany, Grand Cayman, Iceland, Italy, Japan, Luxembourg, Malaysia, Netherlands, Norway, Poland, Russia, South Africa, South Korea, Spain, Sweden, Taiwan, Turkey and USA. www.havacıturk.com Sayfa 38 Development of the SWIFT -- A Tailless Foot-Launched Sailplane by Ilan Kroo and Eric Beckman with Brian Robbins, Steve Morris, and Brian Porter version first published in Hang Gliding Jan. 1991. The SWIFT is a high performance foot-launched sailplane, designed to combine some of the convenience of hang gliders with the soaring performance of sailplanes. It takes off and lands like a hang glider, yet maintains exceptional performance at high speeds, achieving a lift-todrag ratio of about 25:1. Although it is a fully-cantilevered rigid wing with aerodynamic controls and flaps, it weighs only about 100 lbs and is easily transported on the top of a car. This article summarizes the design, construction, and initial flight testing of this ultralight sailplane. History This sailplane represents the marriage of two projects with similar goals undertaken by two groups with different expertise. In January of 1986, Brian Robbins, Craig Catto, and Eric Beckman set out to build a new hang glider with better performance than other gliders available at the time. As BrightStar Hang Gliders, Brian and Eric, with Craig's help, began the development of the Odyssey, a rigid wing hang glider. The Odyssey utilized a molded "D" tube of fiberglass, Kevlar and carbon fiber with aluminum and foam ribs supporting a mylar skin. The first prototype was finished in March of 1986, and a program of flight and vehiclebased testing led to its rapid development over the next two years. Brian Porter joined BrightStar as a team pilot in 1988 and went on to pilot the glider to first place in the 1989 U.S. National Hang Gliding Championships at Dunlap, California. Despite this success, it was apparent that there was much left to be done in the development of high performance rigid wing hang gliders. Two hours South of BrightStar, at Stanford University, work had been underway since 1985 on the design of a very high performance glider with some of the same objectives as those of www.havacıturk.com Sayfa 39 the Odyssey project. Ilan Kroo, a professor in the aeronautics department, got Stanford to offer course credit for the preliminary design work and soon a group of graduate students began running a lot of computer programs, generating a lot of paper, and coming up with some interesting aerodynamic design ideas along the way. Although the performance estimates looked impressive and the design became perhaps the world's most thoroughly analyzed glider, time and building experience were in short supply and the Stanford SWIFT design appeared as though it might become just an academic excerise. Steve Morris, one of the Stanford Ph.D. students, met Brian Porter at a Fly-In at McClure reservoir and soon the "gang of five" gathered at Brian Robbin's house to discuss the Odyssey and the SWIFT and Brian's mother's pizza. Brian thought that perhaps Ilan and Steve could improve the Odyssey's airfoils somewhat; Ilan and Steve thought that Brian might try out the aerodynamic controls to improve hang glider handling. As Brian talked about the Odyssey and Ilan described the aerodynamic design options, it became clear that a radically new design was possible - and Brian could build it. Four months later, in December of 1989, the SWIFT took to the air over a small hill in Marin County. Figure 1. First prototype. Aerodynamic Design Sizing and Performance Limits The design of the SWIFT began with a study of the requirements for cross-country soaring. Ilan had written an article in a 1982 issue of Hang Gliding Magazine describing what sort of glider would be needed for extended cross-country soaring based on distributions of thermals and interthermal downdrafts measured by Dick Johnson. One of the conclusions of that study was that interthermal glide ratios of at least 15 to 18 in the presence of 0.5 kts of sink was needed to make this kind of soaring easily attainable. At that time, only a dozen 100 mile flights had been made by hang gliders. Today, although flights approaching 300 miles have been made, most pilots (even most advanced pilots) have not flown 100 miles. One of the factors limiting the flight distances of hang gliders is their speed. Thermals are commonly www.havacıturk.com Sayfa 40 encountered for a rather limited time during daylight hours and with average cross-country cruising speeds of less than 20 kts, one needs to fly for five hours to go 100 miles. Thus, extended cross-country soaring requires not only a good enough glide to make it to the next thermal, but a fast enough glide to get there quickly and in the presence of headwinds or sink. This is easily done by making large span sailplanes with high wing loading. But if the glider is to be foot-launched, it must be light (span not too large) and have a low wing loading. More refined studies of Johnson's data and baragraph records from George Worthington's Mitchell wing flights in the Reno area suggested that a foot-launched sailplane with the required performance was just barely possible. The following target performance figures were established and work began to define the aircraft geometry. Target Performance for Foot-Launched Sailplane 1. 2. 3. 4. Minimum Sink Rate in 100' radius turn: 200 ft/min Maximum L/D: 20:1 L/D at 60kts: 15:1 Stalling speed: no higher than existing hang gliders for safe foot-launching and landing 5. Weight: less than 90 lbs 6. Exceptional controllability for safe flight at low speeds The fourth constraint meant that even with large flaps, the wing area would be 120 to 140 sq ft. With this constraint, the third goal would be very difficult, requiring an unprecedented level of aerodynamic streamlining. To achieve the desired performance, low drag airfoils and an extremely clean pilot fairing would be required. The sink rate polars in figure 2 illustrate the importance of streamlining, especially for light weight gliders at high speed. The figure also shows how the predicted sink rate of the SWIFT compares with other gliders; it is clearly in a class above hang gliders and compares very favorably with the Schweizer 1-26 sailplane at speeds up to about 60 kts. Figure 2. Performance Comparison www.havacıturk.com Sayfa 41 Configuration Studies Unless one does something very wrong, the performance of a glider is determined primarily by its span, area, and streamlining. The selection of the configuration, whether conventional, canard, tailless, or something else, is based more on issues such as packaging, handling qualities, manufacturability, transportability, etc.. In the development of the SWIFT, several possible configurations were studied. The results indicated very small performance differences between tailless, conventional and canard designs; however, the conventional design suffered some from the short tail length required for landing flair and take-off ground clearance. The directional stability of a slightly-swept canard was poor, and performance was also compromised by the short coupling. The tailless design was statically-balanced, compact, and did not pay the weight penalty that would be associated with a tail boom. (Note that even a 5 lb boom represents more than 5% of the empty weight and a very large fraction of the wing bending weight.) Some of the well-known disadvantages of tailless aircraft were alleviated by the careful 3-D aerodynamic design of the wing. The combination of sweep, taper, and twist was arranged so that rather conventional airfoil sections with negative pitching moments (not reflexed airfoils) could be used. The penalties associated with too much twist were eliminated by changing the effective twist with trailing edge trim and control surfaces. One of these trim surfaces is a large (45% span) flap. When deflected down for higher lift, the glider noses up slightly and trims at a lower speed. It may be deflected downward as much as 45° for landing and approach, cutting the L/D down to a managable value and slowing the glider down for standup landings. This use of the inboard flap surface for pitch trim gives the aircraft its name. At the risk of confusion with the long line of Swift aircraft, including one infamous hang glider and another "rigid" wing recently anounced (Owens Swift), the BrightStar SWIFT stands for Swept Wing with Inboard Flap for Trim. Figure 3. SWIFT Layout www.havacıturk.com Sayfa 42 Stability and Control As anyone who has ever tried to fly a very stiff, 38 ft span hang glider will attest, performance is not usable if the glider doesn't handle well. One of the major goals of this project was to provide vastly improved handling qualities to a foot-launched glider, and many of the SWIFT's features are there to improve stability and control. The large tip chord provides additional pitch damping to increase the aircraft's dynamic stability and reduce the possibility of tumbling in extreme conditions. It also gives the elevons increased control authority especially at low speeds. The use of aerodynamic pitch controls (actuated by a side-stick controller) makes it possible to trim the glider over a very large speed range without large stick forces or low stability and gives the pilot positive control in very rough conditions when weight shift would do little good. The stalling characteristics are also improved by the moderate taper, high effective twist, and vortilons - vortex generators originally invented in the development of the DC-9. The SWIFT's winglets are fixed surfaces, not rudders. They increase the effective span of the wing, but more importantly interact with the ailerons to produce favorable yawing moments and increase the roll control authority. Half-span elevons provide the large roll control moments that could not be achieved with weight shift. These surfaces, in combination with the fixed winglets produce a nicely-coupled rolling and yawing motion without the delay or performance loss associated with drag rudders. The size of the winglets and elevons were determined from computer simulations of the glider's dynamics and from flight tests of two radio-controlled models built by Steve and Ilan. Figure 4. Photo of RC Model over Stanford Airfoil Development Airfoils were designed by the Stanford group especially for the SWIFT. The sections have a small negative pitching moment and were designed to operate in the Reynolds number range of 700,000 to 2,000,000. They make use of laminar flow over the first 25% of the chord, if they can get it, but are explicitly designed to experience little performance degradation if the flow is made turbulent by rain or surface irregularities. This amount of laminar flow was www.havacıturk.com Sayfa 43 selected based on the idea that the first 25% of the airfoil could be quite smooth and accurately constructed. The airfoil thickness at the flap and elevon hingelines was originally quite large to provide strength in this area. Tests on the first prototype suggested that the strength in this region was not a problem, but the gaps created by control deflections added a great deal of drag. The airfoils were redesigned with very thin trailing edges which successfully reduced the control surface gap drag. Except for the analysis of these sections using an airfoil design program on Apple Macintosh and a NASA program, the airfoils were not tested before the first prototype was built. Truck-mounted tests of the glider suggest that the airfoils are working as predicted, but accurate performance verification remains to be done. The airfoil is shown in figure 4, for illustration purposes only. (Scaling this section up from this drawing would be a real mistake.) Wing Optimization The final step in the SWIFT's aerodynamic design involved complex trade-offs between wing taper, twist, flap size, flap deflections, elevon deflections, and wing area. Changes that might benefit high-speed performance might hurt thermalling ability or increase stall speed above acceptable limits. The final trade-offs were made by simulating a long cross-coutry flight on the computer and using a numerical optimizer to select the design with the best overall soaring performance. The simulation included thermal models, inter-thermal sink, and a relatively complete aerodynamic analysis (panel model) of the design. Figure 5. Vortex Lattice Model of Swift Structural Design and Construction The structure of the SWIFT is designed to meet the demanding requirements of very low drag (fully cantilevered, accurate airfoil definition for laminar flow) and light weight. The wing structure uses a D-tube covering the first 25% of the chord with ribs extending from there back to the control surface hinge line at 75% chord. The prototypes were constructed with an Aluminum D-tube and mylar covering to reduce costs and one-off construction time. This made it possible to refine the design before committing to the molds from which production versions will be built. While the prototypes weigh about 100 pounds, production gliders should be substantially lighter with their Kevlar skins and graphite spar caps. The loads that need to be carried by the glider are very large. Because of the low wing loading and high design airpseeds, the effect of gusts is amplified. To comply with FAA sailplane criteria* the glider must be capable of withstanding positive and negative vertical gusts of 24 ft/sec up to VNE. Since the maximum speed of this sailplane is above 60kts, the required limit load is about 6 g's. The prototypes were static loaded to 5 g's to be sure that they could be test flown. The pilot fairing is another important aspect of the design. Based on Brian Porter's experience with the Voyager and Odyssey, a fully-enclosed fuselage was constructed with 14 mil Lexan surrounding a cage of aluminum tubing. The pilot supports the glider with shoulder straps on the ground and sits in a reclining position in flight, supported by a fabric sling ala Mitchell Wing. www.havacıturk.com Sayfa 44 Flight and Vehicle Testing The first glider was mounted on Brian Robbin's pickup truck, and was instrumented with a load cell to measure total lift. The glider was free in pitch so that stick and elevon positions for trim could be measured. The glider was also covered with yarn tufts so that we could observe where stall first began and adjust the vortilon position if necessary. Apart from some early separation associated with large flap gaps (eliminated in the second prototype), the tests held few surprises and flight testing began in December 1989. Eric and Brian Porter made the first flights from a 50 foot hillside in Marin County. The elevons made control on the ground very easy as the wing could be rolled easily even in the very light breezes that day. Despite the high wing loading of the first glider, take-off was not difficult and a few test glides showed that the wing was stable and controllable with a glide that wouldn't quit. Flights at Mt. Tamalpais and Ft. Funston on the Northern California coast soon followed and we learned more about the glider performance and controllability. The first prototype had an excellent glide at high speeds, but with the flaps defelected at low speeds, did not do much better than good flex-wings in terms of minimum sink. Roll response was also not as snappy as Eric would have liked, so we took advantage of a bonked landing to retire the first wing and begin work on a second prototype. The new wing had somewhat larger control surfaces, revised airfoils, improved winglet sections, and a bit less wing area. The first flights at Ft. Funston proved that it was a big improvement. After 10 or so hours of flying time we were quite happy with the design. It had been flown in relatively turbulent conditions, out-flew all flex wings by a wide margin, and proved to be a pleasure to fly. But coastal ridge sites are one thing, real cross-country conditions are another. So to determine the wing's performance and controllability, we took it to a real cross-country area: the Owens Valley. With a complete pilot fairing, radios and instruments, oxygen system, parachute, and water, the SWIFT took off at a gross weight of over 300 lbs from the 10,000 ft launch at Horseshoe Meadows. Pilots began leaping at about 10 AM, but Eric waited until www.havacıturk.com Sayfa 45 most others had launched; he was in the air at 11, late by Horseshoe standards. Flying north along the Sierras, he passed most of the conventional gliders. "I'm only getting to 13-5," Eric heard over the radio. "Yeah, no one seems to be getting any higher than that," said another pilot. Eric replied, "I'm at 15-5 and I haven't been circling." Just south of Bishop, Eric and the SWIFT crossed the valley to the White Mountains, passing the first of the hang gliders who had a 1 hour head start. Continuing north passed Boundary Peak, Eric began to feel hypoxic. (We later found an obstruction in the oxygen system.) He decided that he should cut the flight short because of this and began his final glide. When he reached Minas he was stll at 14,000 ft and went looking for sink. Finding a bit, he lowered the flaps to act as drag producing dive brakes and landed. The first Owens Valley SWIFT flight covered about 140 miles. The idea of a true foot-launched sailplane has finally come to pass. Concluding Comments -- Future Work Where do we go from here? The basic aerodynamic characteristics of the SWIFT have proven very satifactory. BrightStar Gliders plans to certify and produce these wings in the next year. In the meantime, we will continue flying and testing the prototype and working on the composite version with the idea of keeping weight and cost to a minimum. The SWIFT promises to usher in a new generation of foot-launched sailplanes that will provide a continuum of soaring machines: from paragliders and flex-wing hang gliders to high performance rigid wings and conventional sailplanes. www.havacıturk.com Sayfa 46