4 - Tanreco

Transcription

4 - Tanreco

Pittsburg
Philadelphia
Illinois
Louisiana
Texas
California
Bolttech Corporate
Headquarters
Bolttech Services of
Philadelphia
Chicago
Baton Brouge
Houston
Los Angeles
200 Riverside Drive
West Newton, PA
15089
155 Rickey Blvd
Fox Run Warehousing
Bear, DE 19701
701 Division Street
Cayuga, IN
47928
10611 Cherry Hill Ave.
Baton Rouge, LA
70816
11502 Spencer Hwy
Laporte, TX
77571
24418 S. Main Street
Suite 404
Carson, CA 90745
Tel: 724-872-4873
Fax: 724-872-8827
Tel: 302-838-8672
Fax: 302-838-8674
Tel: 765-492-4753
Fax: 765-492-4755
Tel: 225-291-0766
Fax: 225-291-0745
Tel: 281-471-6887
Fax: 281-471-6888
Tel: 310-830-1600
Fax: 310-830-6100
WE OWN THE FUTURE OF BOLTING TECHNOLOGY
B L
ECH
Products & Services
Email: [email protected]
http://www.protec-eur.com
Sockets and Accessories
AM
Stud Removal Tools
TE
Stud Removal Tools
and
you getting the job done!
Committed
The Bolttech Stud Remover is specifically designed to be pneumatically compatible. Utilizing a standard air powered impact
wrench, the Bolttech Stud Remover grips and the stud becomes one forming the vital link between the impact wrench and the
work. The torque generated by the impact wrench coupled with the high frequency of vibrations produces harmonic energy that
is uniquely transferred by the Bolttech Stud Remover from the impact wrench to the threaded area. This causes the threaded
area to become the path of least resistance and the stud is removed quickly and safely.
Committed
When you purchase BOLTTECH tools you’re buying more than the best tool on the market. You’re also buying the absolute best in
personalized customer support. Our commitment has been demonstrated in the level of quality and service we have provided the
Industrial Bolting industry since the early 1970’s - a commitment that continues to grow today. Your purchase of Bolttech tooling
provides you with the following FREE-OF-CHARGE services:
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
On-Site Operator Safety Training.
Bolting Facts and Methods Training.
Loaner During Warranty Repairs.
Tool Inspection During Warranty.
On-Site Demos of Bolttech tooling.
On-Site Job Time Evaluation Service.
24/7/365 Technical Support.
Safer!
Safer!
Quicker!
Quicker!
More Efficient!
More
Efficient!
36 Month warranty
Bolttech GUARANTEES the performance, operation, and support of your Bolttech system. Your staff will be thoroughly trained on
the proper operation, care and maintenance of your Bolttech torque / tension system. If your Bolttech system should fail to operate
properly under normal usage within 36 months of purchase, your system will be repaired FREE-OF-CHARGE. In fact, we schedule a
one-time FREE-OF-Charge (Bolttech exclusive) Torque Calibration and 4-point check up that includes: inspection for damaged or worn
parts, cleaning inside and out, oil change & lube, and repair (at customers request). If your Bolttech system cannot be repaired under
warranty, we will gladly furnish you with loaner tools, as needed, FREE-OF-CHARGE. All repairs are guaranteed for 6 months. 36 Month
Warranty exclusive to QD Series torque wrenches.
Rentals
Bolttech will rent to your needs. We have daily, weekly, and monthly rental rates. FREE-OF-CHARGE On-Site Operator Safety Training
and FREE-OF-CHARGE Tool Calibration Certification Upon Request. We can have your rental delivered anywhere in North America
Overnight. There IS equity in our rental plans! 100% Rental Fee Credited Towards Purchase with absolutely no interest charges!
Trade-In
When you are ready to upgrade or recycle your broken/scrapped aluminum wrench to start enjoying the longevity that a chrome molly
steel wrench has to offer. Bolttech gives you a way out of a bad deal that an aluminum wrench salesman may have put you in.
Repairs
All repairs are guaranteed for 6 months. Repairs are subject to labor and replacement part cost.
Sockets
and Accessories
Bolttech can provide Standard and Custom Made Sockets and Accessories.
Standard Hex
12 Point
Deep Well
Fractional
Metric
Popular Drive Sizes:
3/4” (19 mm) Drive
Male Hex Drivers
Castellated Slug Wrenches
1” (25,4 mm) Drive
Direct Hex drives
We engineer and manufacture
1-1/2” (38mm) Drive
Castellated Sockets for GE Turbines
Special Sockets upon request
2-1/2” (63,5 mm)
Square Drive
Complete Line of Slugging Wrenches
Table of Contents
Specialty Services
Boiler
Boiler Weighing Weighing
Bolttech offers a turnkey Boiler Support Rod Analysis program.
2
Committed
3
Table of Contents
4
Introduction to 4 in 1 tool
5
Hydraulic Torque Wrenches
6
7
Hex Link Applications
8
Flange Spreaders
9
Nut Splitters
Strain Gage Monitoring
10
Hydraulic Nut Splitters
Hand Held Torque Wrenches
Through the use of modern technology, Bolttech Engineers have developed a system to monitor the
load distribution of an entire support structure. The main theme of this application is aimed at strain
measurements using high precision bonded resistance strain gages and vibrating wire technology.
11
12
Ultrasonic Bolt Measurement
13
Hydraulic Pumping Units
14
Pneumatic Torque Wrenches
15
16
Hydraulic Stud Tensioners
17
18
Hydraulic Nuts
19
Equalizer - Flange Spreaders and Alignment Tools
20
Industrial Bolting
21
Onsite Service
22
Induction Bolt Heating
23
24
Torque Calibration
Shown Right:
25
Contract Manufacturing
124 Strain Gage Channels
Monitor - Load Distribution
during strand end replacement
of 100 year old suspension
bridge
26
Specialty Services
Phase 1. Determine boiler weight distribution
Phase 2. Balance the structure to O.E.M. specifications.
Each rod is weighed using Specialized Hydraulic Tools Developed by Bolttech.
The results are analyzed in close liaison with the power station Engineers.
Out of balance Hanger Rods can be adjusted singularly, in pairs or in complete
rows.
Shown Above:
Simultaneous adjustment
of Main Steam Line
Hanger Rod loads.
Specify Boiler Weighing to prevent failure caused by improper load distribution
The relationship between stress and strain is one of the most fundamental concepts from the study
of mechanics of materials. When load is applied to the structural members the strain is recorded with
specialized data acquisition software that calculates the load in the members. This vital information
allows engineers to verify actual load conditions which can be used to verify design calculations.
Shown Left:
Strain gages monitor load
distribution in concrete
forms during bridge construction
Flexible Pipe Support Evaluations
26
Team Bolttech
and You
Get the Job Done!
3
4 in 1 Bolting Tool
Our Complete line of state of the art
machinery and services include:
CNC Milling Centers
MODEL
X
TRAVEL
Y
TRAVEL
VM4011
22” (558)
16” (406) 16” (406) NO
VF-1
20” (508)
16” (406) 20” (508) YES
HAAS
VF-2
30” (762)
16” (406) 20” (508) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
HAAS
VF-4
40” (1016) 20” (508) 25” (635) YES
YES + PALLET
50” (1270) 20” (508) 25” (635)
CHANGER
MAKE
HITACHI
SEKI
HAAS
Modular.
Innovative.
Versatile.
Convertible.
Z
TRAVEL
PROGRAMABLE
4th AXIS
World Class - Contract Manufacturing
In addition to torque & tension products BOLTTECH also offers
contract manufacturing services. BOLTTECH is an active and approved
supplier to global organizations such as Bechtel, Westinghouse
Nuclear Services Division, United States Department of Defense,
Boeing, General Motors, Parker Hannifin and many more. With the
support of our engineers, machinists, and assembly technicians
BOLTTECH manufactures quality products for customers around the
world. BOLTTECH‘s machine shop incorporates a fully integrated
computer aided manufacturing system that takes advantage
of modern technology to offer high quality parts, competitive
prices and on time deliveries.
CNC Turning Centers
MAKE
MODEL
CHUCK
SIZE
SWING
BAR CAPACITY
HITACHI SEKI
HITACHI SEKI
23S11
23J
10” (254)
10” (254)
15” (381)
17” (432)
2-1/2” (63,5)
2-3/4” (69,85)
DAEWOO
BS
8” (203)
12” (305)
2” (50,8)
DIMENSIONS ARE IN INCHES (MM)
Other
Machines
& Services
Other
mchines
Square drive wrench nuts and bolts.
Used to break loose / tighten heavy hex nuts
Ratcheting box wrench applications.
Required for challenging low clearance nuts
Nut splitter damaged threads.
Remove stubborn nuts subject to corrosion
Flange spreader inspections.
Facilitates gasket removal and flange facing
& Services
(1) CNC CONTROLLED 5th AXIS WIRE E.D.M.
(2) CNC CONTROLLED SURFACE GRINDERS
(5) MILING MACHINES WITH DIGITAL READOUTS
(1) ARC-TIG-MIG WELDING STATION
(3) LATHES WITH DIGITAL READOUTS, 32” SWING, AND 120” CENTERS
(1) FULLY AUTOMATIC CUT OFF SAW
(1) MILWAUKEE VERTICAL MILLING MACHINE
CENTERLESS, O.D., AND I.D. GRINDING
PNEUMATIC, MECHANICAL, AND ELECTRICAL ASSEMBLY / TESTING AREA
48” X 48” X 36” HEAT TREATING AREA
ANODIZE, BLACK OXIDE, CHROME, NICKEL, AND ZINC PLATING SERVICE
BOLTTECH has more to offer than just machining! We maintain a staff of experienced engineers provide
turn - key design / build projects for customers who require this level of service.
We can import customer drawing files via the Internet and generate a C.N.C. program within minutes. This
technology combined with our machinery and assembly area allows us to provide quick turnaround time on
The Worlds First and Only 4 in 1 Bolting Tool
small, single part orders or high quantity complex systems. Pictured below is a hatch cover for United
States Navy.
BOLTTECH employs cutting edge software!
BOLTTECH engineers specialize
in design & component integration
• 3-D SOLID MODELING •
• MECHANICAL
• HYDRAULIC
• COMPUTER AIDED MANUFACTURING •
• PNEUMATIC
• ELECTRONIC
Quality Control
Bolttech‘s Quality Control Department ensures that each one of our customers receive
components that are in compliance with drawings and purchase order requirements.
Nut Splitter
4
Square Drive
Wrench
Ratecheting Box
Wrench
Flange Spreader
Our quality assurance system is written and adhered to MIL I-45208A, ASME SEC III, 10CFR PART 21 & 50B,
and NCA-3800 for manufacturing safety related hardware. In addition Bolttech is currently in pursuit of the
internationally recognized ISO-9001 standards.
25
Torque Calibration
Certified Calibration for all your hydraulic torque wrenches, hand held torque wrenches,
hydraulic pumping units, bolt tensioning systems, torque multipliers....from 0 to 50,000 ft.lbs.
(0 to 67,824 n-m)
Like all mechanical devices, torque wrenches and pumps are subject to wear and tear. The
MULTI-AXIS SWIVELS
MULTI-INDEXABLE CYLINDERS
QUICK-LINK-CONNECT
Hose-kinking can cause a high
intensity jet stream of oil. With
BOLTTECH’s 360 X 180 Degree
Adjustable Swivel, jet streams and
hose kinking are eliminated.
Most fasteners are easily accessible. Yet, what
happens if there is an obstacle next to the flange
to be made up or broken out? For that purpose
you need a tool with a cylinder that has the
ability to rotate 360 degrees. BOLTTECH’s cylinder
empowers the user to decide on placement of the
hydraulic hoses for the specific task at hand.
While it can be assumed that you
are working on one application at a
time, there are still several different
jobs that need to be done during the
course of a day. The Quick Disconnect
feature allows one cylinder to be
attached to either a conventional
square drive link or newly developed
hex link for the versatility you
demand. The QD Series™ has QuickConnect Cassettes for literally all
applications. Female hex, female 12point, male square, or male hex.
friction between the moving parts leads to distortion and erosion of the material from which the
device was made. This change affects the factory certified torque output and gauge readings.
To ensure proper torque output both the wrench and the pump need to be recalibrated
annually by a Bolttech technician. By combining routine maintenance with our calibration
service, Bolttech can ensure that all of your torque equipment is working order.
Using state-of-the-art torque transducers that are integrally mounted to our calibration table,
digital display, and in-line laptop computer our technicians produce a professional certified test
report. This service can be performed onsite in our mobile calibration unit, providing you with
ACCURACY ASSURANCE PAWL
the comfort and convenience that you have come to expect from your one - stop bolting
Insures that you get full nut rotation on every stroke at all pressures
it also provides a truly hands free operation.
service provider.
FACTORY CALIBRATION
12 POINT REACTION BAR
Certified Torque Calibration
Eliminates the need for special reaction
devices.
Certified Torque Calibration
You know you are getting the correct torque
output for your critical applications because our
wrenches come with a certificate of calibration
traceable to N.I.S.T. standards. Torque Calibration
procedure in accordance with 10cfr50 appendix B,
10cfr21, and Mil-std-45662.
Key Features
Key Features
Torque Calibration procedure in accordance with:
10cfr50 appendix B, 10cfr21, and Mil-std-45662
•
•
•
•
MULTI-AXIS SWIVELS
QUICK-LINK-CONNECT
•
•
•
•
FACTORY CALIBRATION
ALUMINUM BRONZE DRIVE BEARINGS
ALUMINUM BRONZE PISTON ROD BUSHINGS
•
•
•
•
MODULAR DESIGN
REMOVABLE CYLINDER
HEX LINKS
SQUARE DRIVE
Packed with Power and Durability like no others
Custom Torque Wrench Solutions
Need Onsite
Torque Calibration ?
Made to Order tooling available upon request.
Some unique examples shown below!!
No Problem !
We can send out our
Mobile Calibration Trailer
Remember.. Always Calibrate Torque Wrenches Annually
24
5
(T2)
Cylinder
(L)
Actual Infrared Imaging analysis depicts the 5“ dia. x 52“ long A193B16 Turbine Stud being uniformly heated, so that elongation of .090“
is accomplished within 4.5 minutes. Note the even radial distribution
of heat with the greatest concentration located in the mid-section of
the stud ensuring rapid growth without causing thermal damage to the
bolting material.
Hex Link
Drive
(H)
Square
Drive
Infrared Thermo graphic Image
R
(T1)
Induction Heating Benefits
Square Drive
Wrench
• REDUCES TIME REQUIRED FOR THERMAL BOLT ELONGATION FROM
45 MINUTES PER BOLT USING RESISTANCE HEATERS, TO A FEW
MINUTES
• ELIMINATE DAYS AND WEEKS FROM CRITICAL OUTAGE SCHEDULES
ENABLING UNITS TO GET BACK ON LINE FASTER TO GENERATE
REVENUE.
• CREATES A SAFER WORK ENVIRONMENT. INDUCTION COILS ARE
COOL TO THE TOUCH IMMEDIATELY AFTER HEATING OF THE BOLTS.
Hex Link Drive
Wrench
Specification Table
TOOL
QD 2
Square Drive
QD 2
Hex Link
QD 4
Square Drive
QD 4
Hex Link
QD 8
Square Drive
QD 8
Hex Link
QD 14
Square Drive
QD 14
Hex Link
QD 20
Square Drive
QD 20
Hex Link
QD 30
Square Drive
QD 30
Hex Link
QD 100
Square Drive
QD 100
Hex Link
SIZE
3/4“(19)
1-1/4“ - 2“
(32-51)
1“ (25)
2“ - 3-1/8“
(51-79)
1 - 1/2“ (38)
2“ - 3-3/4“
(51-95)
1 - 1/2“ (38)
2-9/16“ - 4-5/8“
(65-117)
2 - 1/2“ (64)
3-1/8“ - 5-3/8“
(79-137 )
2 - 1/2“ (64)
3-1/2“ - 6-1/8“
(89-156)
3-1/2” ( 89 )
6-1/8“ - 11”
(155-279)
TORQUE
1,460 FT-LB
(1,980 N-M)
1,570 FT-LB
(2,129 N-M)
3,100 FT-LB.
(4,203 N-M)
4,100 FT-LB
(5,560 N-M)
8,340 FT-LB.
(11,306 N-M)
8,340 FT-LB
(11,309 N-M)
12,380 FT-LB.
(16,783 N-M)
14,000 FT-LB
(18,984 N-M)
20,000 FT-LB
(27,116 N-M)
20,000 FT-LB
(27,116 N-M)
28,000 FT-LB
(37,968 N-M)
30,000 FT-LB
(40,680 N-M)
120,000 FT-LB
(162,778 N-M)
120,000 FT-LB
(162,778 N-M)
L
H
R
T1
T2
5.93 (157)
3.04 (77)
1.06
(27)
1.37 (35)
1.68 (43)
6.24 (159)
2.96 (75)
*
1.25 (32)
1.68 (43)
7.39 (188)
3.47 (88)
1.25
(32)
1.68 (43)
2.33 (59)
7.83 (199)
3.95 (100)
*
1.62 (41)
2.33 (59)
9.90 (251)
5.07 (129)
1.61
(41)
2.58 (66)
3.12 (79)
9.79 (249)
4.68 (119)
*
2.25 (51)
3.12 (79)
11.25 (286)
5.91 (150)
2.00
(51)
2.71 (69)
3.50 (89)
11.92 (303)
6.42 (163)
*
2.50 (63)
3.50 (89)
12.70 (323)
6.77 (172)
2.35
(60)
3.60 (91)
4.25 (108)
13.43 (341)
6.88 (175)
*
2.75 (70)
4.25 (108)
14.74 (374)
7.19 (183)
3.09
(78)
3.45 (88)
4.75 (121)
14.94 (379)
7.35 (187)
*
3.24 (81)
4.75 (121)
31.54 (801)
13.14 (33)
4.57
(116)
8.75 (222)
9.16 (233)
36.00 (914)
16.00 (406)
*
6.00 (152)
9.16 (233)
ALL SPECIFICATIONS SUBJECT TO CHANGE. ALL WRENCHES FIT ANSI & API FLANGES.ALL
6
Induction Heating can be used for numerous applications:
•
•
•
•
•
STOP, THROTTLE & CONTROL VALVES
STEAM & GAS TURBINE BOLTING
BOILER FEED PUMP HEADS
GENERATOR RETAINING RING REMOVAL & INSTALLATION
TURBINE JOINT ASSEMBLY / DISASSEMBLY
23
ON - SITE
INDUCTION HEATING SERVICES...
CYLINDER SETTING
UP TO 360 0
Most fasteners are easily accessible.
The BOLTTECH Induction Heating System is a portable power supply that
generates alternating magnetic flux fields in conductive metals to achieve
rapid heating of components in the field. This process affords enormous time
savings when compared to other methods, such as electrical resistance heaters
and acetylene torches. Heating is accomplished with replaceable induction
coils in a variety of shapes and sizes. They are connected to transmission
leads of varying lengths with quick disconnects for rapid replacement.
The unit is controlled remotely, so the operator can stand adjacent to the
workpiece and operate the heating process while monitoring the changing
thermal characteristics.
Induction heating occurs when a material capable of conducting electrical
current, not necessarily ferrous or magnetic, is placed in a varying magnetic
field. The material becomes heated as a result of hysteresis and eddy current
losses. Hysteresis occurs with magnetic materials such as A193-B7 & B16
bolting, and is produced by retardation of the magnetization effect caused
by the friction of the molecules, when the material is magnetized in one
direction, and then reversed at a very high frequency.
...A REVOLUTIONARY WAY
TO HEAT YOUR STUDS!
While hysteresis losses occur only in magnetic material to some degree,
eddy current losses occur in any conductive material. This effect enables
induction heating to be used with non-magnetic and slightly magnetic
materials such as 422 Stainless Steels, commonly used for internal
components for high temperature inner turbine casings and bolting.
Eddy currents are electrical currents induced by an alternating magnetic
field. Simply stated, the induction heating coil acts as a primary side of a
transformer and the bolt acts as a secondary side, with the eddy currents
flowing around within the mass of the bolt. Heating of the bolt occurs
according to simple electrical principles.
Because of relatively high power consumption by the current depth of
penetration, heat cannot be dissipated rapidly, and the bolt thermally
expands axially thereby relieving pre-load stresses. The rapid heating
process occurs from the stud hole out into the bolt with the heating area
controlled by coil design, ideally concentrating thermal expansion in the
bolt shank or mid-section area of the stud away from the threaded
Yet, what happens if there is an
obstacle next to the flange to be
made up or broken out? For that
purpose you need a tool with a
cylinder that has the ability to rotate
360 degrees.
Bolttech’s cylinder empowers the
user to decide on placement of the
hydraulic hoses for the specific task
at hand.
QD HEXAGON
SIZES
10625, 27MM
1125
30MM
1250
13125
32MM
34MM
35MM
36MM
14375
32MM
1500
40MM
1625, 41MM
16875
45MM
18125, 46MM
1875
50MM
200
20625
55MM
21875
2250
60MM
2375
25625, 65MM
2625
2750, 70MM
28125
29375, 75MM
300
3125
80MM
85MM
3375
3500
90MM
3750, 95MM
3875
100MM
4125, 105MM
4250
110MM
4500
115MM
4625
120MM
4875
500
130MM
5250
135MM
5375
5625
145MM
5750
150MM
600
155MM
6125
1100
NUT SIZE (A/f)
1-1/16
1-1/8RB
27
STUD SIZE (DIA)
5/8BH
¾
30
1-1/4H
1-5/16R
1-7/16H
QD
30
QD
100
36S
42S
20H
24RB 22H 48S
42S
40
41
45
46
1
1-1/8
24H
1-1/8
1-1/4
30RB 27H
50
30H
1-1/4
1-3/8
55
2-3/16H
2-1/4B
36RB
1-3/8
1-1/2
60
65
70
75
36H
1-1/2
1-5/8
1-3/4
1-3/4
1-7/8
1-7/8
2
2
42RB
42H
48RB
48H
56RB
80
85
2-1/4
2-1/4
3-3/8B
3-1/2H
4-1/8B
4-1/4H
QD
20
1
2H
2-1/16B
3-3/4
3-7/8
QD
14
20RB
32
2-3/8H
2-9/16H
2-5/8B
2-3/4H
2-13/16B
2-15/16H
3B
3-1/8H
QD
8
7/8
1-1/2RB
1-13/16H
1-7/8B
QD
4
3/4
7/8
32
34
35
36
1-5/8H
1-11/16B
QD
2
90
95
100
105
2-1/2
2-1/2
2-3/4
2-3/4
110
4-1/2B
56H
64RB
64H
72RB
72H
3
80RB
115
3
4-5/8B
80H
120
4-7/8B
5H
3-1/4
3-1/4
130
5-1/4B
90RB
3-1/2
135
5-3/8H
5-5/8B
90H
3-1/2
3-3/4
100RB
145
3-3/4
5-3/4
150
6B
100H
4
6-1/8H
155
156
11H
279
4
...and sizes in-between...
R=Regular Hex, B=Hex Bolt, M=Metric, H=Heavy Hex, L=Flange Screw, S=Socket Head Cap Screw
ends.
With the 7 cylinders ranging from 1.875 to 162.600 Nm of torque, and
over 50 different sizes of cylinder / link combinations The Q.D. Series™
hydraulic torque wrench has you covered.
22
7
Flange Spreaders
Onsite Service
On - Site Solutions Solutions
On-Site
For those big jobs...
when you just don’t have enough equipment or time call Bolttech.
Bolttech will provide all of the equipment and experienced technicians.
We can work with your tradesmen or provide turnkey services...
either way, with Bolttech you get the job done in half the time and under budget!
Team BOLTTECH and You, getting the job DONE! Safe – Fast - Right
Flange Spreadin Jaws
Flange Spreading Jaws
Convert your QD Wrench into a Hydraulic Flange Spreader.
Simply attach our cylinder onto the Flange Spreading Jaw Attachment
Just Another Value Added Technology provided Exclusively by Bolttech
Part Numbers:
QD2-Spreader
QD4-Spreader
QD8-Spreader
QD14-Spreader
Often
to the Jaws of Life...
Often compared compared
BOLTTECH’s QD hydraulic spreading wedges only require an access gap of 6mm have a spreading force of 14.5 tons. The 50 / 50
split design ensures that all of the spreading force is distributed out and a driving wedge forced in. After opening the flange a
step block can be inserted to hold one side open while setting up the spread the other sides.
Full product range for all bolting
applications.
8
Tool box on wheels...One call does it all !!
21
Industrial Bolting
Nut Splitters
With Bolttech’s unparalleled fleet of state of the art tooling
Nut Splitters
Nut Splitters
We can solve your bolting problems night or day
24 Hours/Day 365 Days/Year
Convert your QD Wrench into a Nut Splitter
Simply attach our cylinder onto the Nut
Splitter Link
Part Numbers:
QD2NS
QD4NS
QD8NS
Square Drives Up to
120,000 ft-lbs
QD14NS
QD30NS
Pneumatic Torque
Wrenches
B
E
D
Hex Links Up to
A
Flange Spreaders
C
30,000 ft-lbs
Our Modular Design provides increased Value... use the same Cylinders that drives our
QD Series Torque Wrenches! Super Alloy, Quick Change Chisels provide improved cutting
life and prevents thread damage
Ultrasonic Bolt
Measurement
Hydraulic Nut Splitter Specifications
Hydraulic
Specifications
Size
QD2
Hydraulic Torque
Wrench Pumps,
Air and Electric
Stud Tensioners
Part
Number
QD2NS
Stud Tensioning Pumps
QD4
QD4NS
QD8
QD8NS
QD14
QD14NS
QD30
QD30NS
Hydraulic Nuts
Chisel
Part
Number
QD2NS-01
QD2NS-02
QD2NS-03
QD2NS-04
QD2NS-05
QD2NS-06
QD4NS-01
QD4NS-02
QD4NS-03
QD4NS-04
QD8NS-01
QD8NS-02
QD8NS-03
QD8NS-04
QD14NS-01
QD14NS-02
QD14NS-03
QD14NS-04
QD30NS-01
QD30NS-02
QD30NS-03
QD30NS-04
QD30NS-05
Chisel Spec
Stud
Dia
Regular
Hex
Heavy
Hex
1/4” (6,35) 7/16”(10,9) 1/2”(12,7)
5/16” (7,93) 1/2”(12,7) 9/16(14,3)
3/8” (9,52) 9/16”(14,22) 11/16(17,2)
7/16” (11,1) 11/16”(17,2) 3/4”(19)
1/2” (12,7) 3/4”(19,05)
7/8(22,3)
9/16” (14,3) 7/8”(20,32) 15/16”(22,08)
1/2” (12,7) 3/4”(19,05) 7/8”(22,3)
9/16” (14,3) 7/8”(20,32) 15/16(22,08)
5/8” (15,8) 15/16”(22,08) 1-1/16(26)
3/4” (19) 1-1/8”(28,5) 1-1/4”(31,7)
3/4” (19) 1-1/8”(28,5) 1-1/4”(31,7)
7/8” (22,3) 1-5/16”(33,2) 1-7/16(36,3)
1” (25,4) 1-1/2”(38,1) 1-5/8(41,2)
1-1/8” (28,5)1-11/16”(42,6) 1-13/16”(45,72)
7/8” (22,3) 1-5/16”(33,2) 1-7/16”(36,3)
1” (25,4) 1-1/2”(38,1) 1-5/8”(41,2)
1-1/8” (28,5) 1-11/16”(42,6) 1-13/16”(45,7)
1-1/4” (31,7) 1-7/8”(47,5)
2”(50,8)
1-1/4” (31,7) 1-7/8”(47,5)
2”(50,8)
1-3/8” (34,9) 2-1/6”(54,8) 2-3/16(55,3)
1-1/2” (38,1) 2-1/4”(57,1) 2-3/8(60,2)
1-5/8” (41,2)
n/a
2-9/16”(65,2)
1-3/4” (44,4)
n/a
2-3/4(69,85)
Tool
Dim.
“A”
Dim.
“B”
Dim.
“C”
Dim.
“D”
Dim.
“E”
Q D2NS
Q D4NS
Q D8NS
Q D14NS
Q D30NS
0.81
1.00
1.44
1.56
2.00
6.20
7.60
10.50
11.26
16.25
3.12
3.48
5.13
5.39
9.82
1.91
2.13
2.91
3.25
4.39
1.69
2.33
3.13
3.50
4.42
Quick Change Chisel
1. Remowe Clamp Screw
2. Slide Old Chisel Out
3. Slide New Chisel In
4. Install Clamp Screw
www.bolttech.com
20
9
High Pressure Nut
Splitter
Equalizer - Flange Spreaders and
Alignment Tools
Equalizer
Hydraulic Flange Spreaders and Alignment Tools
The Equalizer series address the safety and flange damage concerns with conventional flange spreaders and alignment
systems by eliminating slings, hooks, lifting gear, hammers, chisels, or chain-blocks making the task extremely safe with high
precision.
- Unique interlocking wedge design: no first step bending and risk of slipping out of join.
- Corrects twist and rotational misalignment without additional stress in pipelines.
Cut Thru Grade 2H Hex Nuts
Up to 6-1/8” Across the Flats
Clean Cut With No Damage to the
Stud
3 Sided Quick Change Chisel
- Integrated wedge concept: Friction-free, smooth, parallel wedge movement eliminates flange damage and spreading arm
failure.
Safe.Fast.
Fast. Efficient.
Safe.
Efficient.
alternative
chain falls
falls &&sledge
hammers
alternative
to tochain
sledge
hammers
The Equalizer 10T (e) and 10T (i) Hydraulic Flange
SPECIFICATIONS SUBJECT TO CHANGE. HP NUT SPLITTERS FIT ANSI & API FLANGES.DIMENSIONS IN INCHES (MM)
Spreaders are for use in maintenance and installation
procedures and allow the spreading of flanges with an
access gap of 6 mm or greater within the 14.5 Tons
No More
Cutting Torches
No More Cutting Torches
Quietly Slice Thru Heavy Hex Nuts in Under 7 Seconds !
capacity of the tool.
When using 2 10T (e)s and 10T (i)s the spreading force is
multiplied to 29.0 Tons.
10T (i) Hydraulic Flange Spreaders
10T (e) Hydraulic Flange Spreaders
Part No.:
NS- 01
2” (50,8 mm) to 2-3/8” (60,32 mm) Nut Range
NS-02
2-9/16” (65,02 mm) to 2-15/16” (74,42 mm) Nut Rage
Flange Spreaders are for use in maintenance and
NS-03
2-3/4” (69,8 mm) to 3-1/4” (82,55 mm) Nut Range
of misaligned flanges within the 5 an 3 Ton physical
NS-04
3-1/4” (82,55 mm) to
NSJLUBE
Molybdenum Disulfide / Graphite Cutting Lubricant
The Equalizer 5T(e) and 3T(m) Hydraulic & Mechanical
installation procedures and allow the realignment
4” (101,6 mm) Nut Range
3T(m) Hydraulic & Mechanical
Flange Alignment Tools
10
5T(e) Hydraulic & Mechanical
19
Hydraulic Nuts
Hydraulic
NutSystem
Tensioning
Hydraulic
Nut Tensioning
There are several benefits to using Hydraulic Nuts. Bolttech Hydraulic Nuts replace existing hexagon nuts to give a rapid, accurate
and uniform Bolt load to any bolted joint. They offer a method of tensioning multi-bolt assemblies (such as a flange), which greatly
improves the integrity of the joint. The speed in which joints can be tensioned and detensioned shows an extraordinary time saving over
conventional detachable bolt tensioning systems.
The most important benefit of using the Hydraulic Nuts Loading Solution is that the design/maintenance engineer has a system available
that can give the accurate bolt loads required to ensure joint integrity. An even bolt load distribution can be achieved through any number
of bolts by linking tools through a common hydraulic harness.
The fundamental advantage of this product is that direct axial load is applied to the bolt and inaccuracies created through friction are
alleviated. Massive mechanical efforts to create torque are replaced with simple hydraulic pressure.
The bigger the stud, the bigger
the benefit to using Hydraulic Nuts.
High Precision Hand Held Torque Wrenches
Dial Type Wrench
Dial Type Wrench
PN
Ranges
1/4” (6,35 mm)
HH-1
0 - 8 Nm
3/8” (9,52 mm)
HH-2
0 - 67,75 Nm
1/2” (12,7 mm)
HH-3
0 - 338,75
3/4” (19,05 mm)
HH-4
0 - 813 Nm
1” (25,4 mm)
HH-5
0 - 2710 Nm
1-1/2” (38,1 mm)
HH-6
0 - 4065 Nm
Drive size (sq.dr.)
Extremely Accurate within 3% of reading from 20% of full scale to
full scale clockwise and counterclockwise.
Specification Table
THREAD
LOAD
HYDRAULIC AREA
NUT DIAM.
HEIGHT
STROKE
in2
mm
mm
mm
1200
1.86
68
55
5
18.07
1200
1.86
68
55
5
19.57
1300
2.02
72
55
5
210
21.08
1400
2.17
75
55
5
250
25.09
1667
2.58
82
57
5
1 3/8“
300
30.11
2001
3.10
88
57
5
M39
1 1/2“
340
34.12
2267
3.51
93
58
5
HN-008
M42
1 5/8“
400
40.15
2667
4.13
100
62
6
HN-009
M45
1 3/4“
460
46.17
3067
4.75
106
64
6
HN-010
M48
1 7/8“
500
50.18
3334
5.17
110
64
6
HN-011
M52
2“
560
56.20
3734
5.79
117
67
6
HN-012
M56
2 1/4“
720
72.26
4801
7.44
128
74
8
HN-013
M64
2 1/2“
900
90.33
6002
9.30
141
77
8
HN-014
M68
2 3/4“
1000
100.37
6668
10.34
150
78
8
HN-015
M76
3“
1200
120.44
8002
12.40
162
81
8
HN-016
M80
3 1/4“
1400
140.51
9336
14.47
174
87
10
HN-017
M90
3 1/2“
1600
160.59
10669
16.54
187
95
10
HN-018
M95
3 3/4“
1700
170.62
11336
17.57
194
102
10
HN-019
M100
4“
1900
190.70
12670
19.64
205
110
10
HN-020
M110
4 1/2“
2200
220.81
14671
22.74
223
120
10
HN-021
M125
5“
2400
240.88
16004
24.81
239
135
15
HN-022
M140
5 1/2“
2900
291.06
19338
29.97
261
145
15
HN-023
M150
6“
3400
341.24
22673
35.14
282
160
15
NUT
REF
Metric
in
KN
TonF
mm2
HN-001
M20
3/4“
180
18.07
HN-002
M22
7/8“
180
HN-003
M24
1“
195
HN-004
M27
1 1/8“
HN-005
M33
1 1/4“
HN-006
M36
HN-007
SPECIAL SIZES AVAILABLE UPON REQUEST
18
NewNewfrom
Bolttech
from Bolttech
System
Micrometer Click Wrench
Drive size (sq.dr.)
PN
Ranges
1/4” (6,35 mm)
HH-7
4,52 Nm - 22,6 Nm
3/8” (9,52 mm)
HH-8
27,1 - 135,5 Nm
1/2” (12,7 mm)
HH-9
67,75 - 338,75 Nm
Driven Dial Indicators
Drive size (sq.dr.)
PN
Ranges
3/4” (19,05 mm)
HH-10
0 - 813 Nm
1” (25,4 mm)
HH-11
0 - 2710 Nm
1-1/2” (38,1 mm)
HH-12
0 - 5420 Nm
2-1/2” (63,5 mm)
HH-13
0 - 13550 Nm
The indicator has a male square drive on the bottom that interfaces
with the socket or fastener; on the top is a female square that accepts
the multiplier. This configuration allows the indicator to display the
true torque delivered to the fastener. A longer reaction bar is required
if used with an Air Tool . Extremely Accurate within 2% of reading
from 20% of full scale to full scale.
11
Ultrasonic Bolt
Measurement
(D2)
(H3)
(H2)
(H1)
(D1)
BT
Series
Specification Table
BT Series
- Specification-Table
Bolt
Load verification
Bolt
Load
Verification
State of the art ultrasonic bolt measurement allows you to know exactly what Bolt load is
retained.
No more Worries
Measure Bolt Stress and Forget about Frictional losses
Key
Features
Key Features
•
•
•
•
•
•
PORTABLE, HAND HELD UNITS
BATTERY OPERATED
HIGH RESOLUTION DISPLAY
TEMPERATURE COMPENSATION
INTERCHANGEABLE TRANSDUCERS
WINDOWS SOFTWARE
download measurements, create reports, and upload test
• Built-in probe zero block allows
EASY EXCHANGE OF TRANSDUCERS.
• Regression analysis for
CUSTOM MATERIAL CALIBRATION.
• WINDOWS SOFTWARE to download measurements,
create reports, and upload test parameters.
• Direct to printer reports
SIZE
D1
D2
H1
H2
H3
AREA
STROKE
BT113
1-1/8“ (27)
3.05 (77.5)
3.50 (89)
1.23 (31)
4.20 (107)
5.20 (132)
2.945 (1900)
0.35 (9)
BT125
1-1/4“ (30-33)
3.36 (85)
3.87 (98)
1.50 (38)
4.47 (114)
5.47 (139)
3.240 (2090)
0.35 (9)
BT138
1-3/8“ (36)
3.63 (92)
4.37 (111)
1.50 (38)
4.45 (114)
5.45 (138)
4.910 (3168)
0.63 (16)
BT150
1-1/2“ (39)
3.75 (95)
4.75 (120)
1.63 (41)
4.87 (124)
6.00 (152)
6.075 (3920)
0.63 (16)
BT163
1-5/8“ (42)
4.30 (109)
4.75 (120)
1.75 (44.5)
5.00 (127)
6.12 (155)
6.075 (3920)
0.63 (16)
BT175
1-3/4“ (45)
4.65 (118)
5.37 (136)
1.87 (47.5)
5.12 (130)
6.25 (159)
8.504 (5486)
0.63 (16)
BT188
1-7/8“ (48)
4.80 (122)
5.37 (136)
2.00 (51)
5.25 (133)
6.37 (162)
8.504 (5486)
0.63 (16)
BT200
2“ (52)
5.00 (127)
6.00 (152)
2.12 (54)
5.25 (133)
6.37 (162)
11.33 (7310)
0.63 (16)
BT225
2-1/4“ (56)
5.50 (140)
7.00 (178)
2.37 (60)
5.50 (140)
6.63 (168)
13.24 (8541)
0.63 (16)
BT250
2-1/2“ (60-64)
6.10 (155)
7.00 (178)
2.63 (67)
5.76 (146)
6.90 (175)
13.24 (8541)
0.63 (16)
BT275
2-3/4“ (72)
7.19 (183)
8.00 (203)
2.87 (73)
6.26 (159)
7.76 (197)
23.45 (15128)
0.63 (16)
BT300
3“ (76-80)
7.40 (188)
8.50 (216)
3.23 (82)
6.63 (168)
8.13 (207)
25.51 (16457)
0.63 (16)
BT350
3-1/2“ (85-90)
8.60 (218)
9.50 (242)
4.00 (101)
7.40 (188)
9.27 (235)
27.49 (17735)
0.63 (16)
BT375
3-3/4“ (95)
9.00 (288)
11.00 (280)
4.125 (104)
7.50 (188)
8.40 (210)
37.69 (24316)
0.63 (16)
SPECIFICATIONS SUBJECT TO CHANGE. TENSIONERS FIT ANSI & API FLANGES.DIMENSIONS IN INCHES (MM)
parameter
Model UT1 :
Model UT2:
Measure Bolts up to 250” Length
Stores 10,000 Readings
Stores 8000 Readings
MakeMake
your
Bolts
Talk!!
your Bolts
Talk!!
12
MODEL
OEM / Custom Tensioners
Realizing the need for custom tensioners, Bolttech
maintains a staff of experienced engineers who can
produce special designs when standard tools will not work
for your application. Within 1 to 3 weeks we can design,
manufacture, and deliver your tensioners whether it be
from customer supplied drawings or only a nut / stud
measurement and some basic specifications. Pictured
above are just two of many OEM Tensioning Systems
Configurations.
17
TP30K-Z
How bolt / stud tensioners work!
BTE-10K
HP-10K
HYDRAULIC LOAD
CELL
(C)
High-pressure fluid from our TP30K™ pumping unit pressurizes the
hydraulic load cell, which creates a force that allows the tensioner
to actually stretch the stud. When this happens the nut lifts off the
(B)
flange. The nut is returned to its’ seated position by turning the
nut retaining disk with a tommy bar. With the nut tight against
the flange, the pressure in the load cell is released and the
stud remains stretched with the load locked in.
(C)
TOMMY BAR
(C)
(A)
Available Options:
NUT RETAINING DISC
(A)
(A)
(B)
Spring Return Cylinders
Gear Driven Nut Turning Sockets
Multi-Stage Load Cells
PULLER
(B)
TP30K-H
BTA-10K
HP-40K
(C)
(B)
HYDRAULIC LOAD
CELL
(C)
(C)
(A)
(A)
(A)
(B)
(B)
NUT RETAINING DISC
Stud Tensioner Pumps
BRIDGE
Custom Stud Tensioning System Shown Above
BTBolt
Series
Bolt / Stud Tensioners
BT Series
/ Stud Tensioners
Torque Wrench Pumps
Hand Pumps
Specification Table
Table
Specification
We design our tensioners with quality, simplicity, and versatility in mind.
FEATURE
ACHEIVE UNIFORM STUD LOADING AND ALSO SAVE TIME !
Any number of Bolttech tensioners can be linked together for simultaneous bolt tightening
Flange make-up time is drastically reduced.
Uniform loading on the gasket Provides leak-free connections.
EXTRA LONG PISTON TRAVEL
Final tightening can be completed without retracting the tensioners.
RELIABLE & ACCURATE
Patented high pressure/low friction seals are designed to outlast the competition.
MODULAR DESIGN
Bolttech enables you to combine different sized nut-retaining disks and pullers with one load cell.
Keeping both inventory and investment low makes Bolttech the smart choice for the buyer with multiple application needs.
CUSTOM SOLUTIONS MADE TO ORDER
Special requests are easily accommodated. We offer 2 Week Turnaround on Customer Designs.
16
TP30-KZ
TP30-KH
BTE-10K
BTA-10K
HP-10K
HP-40K
HOSE LENGTH
N/A
N/A
20’ LENGTH
20’ LENGTH
15’ HOSE
N/A
POWER
PNEUMATIC
PNEUMATIC
ELECTRIC
PNEUMATIC
MANUAL
MANUAL
REQUIREMENT
100 PSI
100 PSI
25 AMP / 115 V.
60 - 120 PSI
N/A
N/A
MAX OIL FLOW
5 - 17 CU.IN.
5 - 17 CU.IN.
720 CU.IN.
640 CU.IN.
.160 PER STROKE
.160 PER STROKE
MAX PRESSURE
25,000 PSI
25,000 PSI
10,000 PSI
10,000 PSI
10,0000 PSI
40,000 PSI
WEIGHT WITH OIL
64 LBS (28,8 Kg)
64 LBS (28,8 Kg)
65 LBS (29,2 Kg)
60 LBS (27 Kg)
16 LBS (7,2 Kg)
16 LBS (7,2 Kg)
HYDRAULIC FLUID
OIL / WATER
OIL / WATER
OIL
OIL
OIL
OIL
DIMENSION A
14.5 (368)
11.5 (292)
10.5 (266)
10.5 (266)
23 (584)
23 (584)
DIMENSION B
18 (457)
12.5 (318)
9.5 (241)
9.5 (241)
4.75 (121)
4.75 (121)
DIMENSION C
15 (381)
19.5 (495)
18.5 (470)
18.5 (470)
5.56 (141)
5.56 (141)
RESERVOIR
2 GALLONS
2 GALLONS
2 GALLONS
2 GALLONS
.5 GALLON
.5 GALLON
ALL SPECIFICATIONS SUBJECT TO CHANGE. ALL DIMENSIONS ARE IN INCHES (MM)
13
Leading Edge Bolting Technology
Pneumatic
Torque Wrenches
Continuous Turning High Speed Pneumatic Torque Wrenches
Controlled Torque, Accuracy within +/-5%, and Repeatability of 2%
Very Low Noise Level, 80db @ Full Power (1”Impact 110db)
Up to 20 times Faster than Traditional Bolting Tools
No Vibration, Carpal Tunnel and User Fatigue are a Way of the Past
Very Low Operating cost, No Hammering Parts to Wear Out
Handle Swivels 360 Degrees Allowing for Maximum User Comfort
Removable and Interchangeable Multilier Tubes - Bolt to the Same Air Motor
SetSetAANew
Standard
New Standard
Safe.Safe.
Fast.
Ergonomic.
Fast. Ergonomic.
It is time to get serious about Bolting.
Our Revolutionary Technology will allow
you to re-write the record books during
your next outage.
Do it Fast.
Do it Right.
Do it Safe.
Do it With Bolttech Pneumatic Torque Tools
All tools complete with reaction arm, 12’hose, regulator, storage cage, and calibrated torque chart.
Model
Torque Range
Free
Speed
Lenght
to
Trigger
Overall
Lenght
Dia. of
Tube
Weight
Bolt Size
Capacity
Square
Drive Size
400
119,24 - 542 Nm 30 rpm 5”(127) 8”(203) 2.5”(63)
3,6 Kg
1/4”-7/8”(6,3-20,3)
3/4”(19)
800
239,8 - 1084 Nm 40 rpm 7”(178) 10.5”(267) 3”(76)
5,4 Kg
5/8”-1 1/8”(15,2-28,5)
3/4”(19)
7,6 Kg
1”- 1 1/2”(25,4-38,1)
1”(25,4)
10 Kg
1 1/4”-1 3/4”(31,7-44,4)
1”(25,4)
18 rpm 8”(203) 12”(305) 3.5”(89)
1800
542 - 2439 Nm
3000
894,3 - 4065 Nm 13 rpm 10”(254) 14”(356) 4”(102)
4500
Choose what you Use. 4 in 1 Technology!
Typical 4 in 1 kit used
on field application
1355 - 6097,5 Nm 7 rpm 12”(305)15.5”(394)4.5”(114) 12,6 Kg 1 1/2”-2”(38,1-50,8) 1 1/2”(38,1)
Offered Only by Bolttech
Quick Change Multiplier Gear Sets
14
15
Pneumatic
Torque Wrenches
Continuous Turning High Speed Pneumatic Torque Wrenches
Controlled Torque, Accuracy within +/-5%, and Repeatability of 2%
Very Low Noise Level, 80db @ Full Power (1”Impact 110db)
Up to 20 times Faster than Traditional Bolting Tools
No Vibration, Carpal Tunnel and User Fatigue are a Way of the Past
Very Low Operating cost, No Hammering Parts to Wear Out
Handle Swivels 360 Degrees Allowing for Maximum User Comfort
Removable and Interchangeable Multilier Tubes - Bolt to the Same Air Motor
SetSetAANew
Standard
New Standard
Safe.Safe.
Fast.
Ergonomic.
Fast. Ergonomic.
It is time to get serious about Bolting.
Our Revolutionary Technology will allow
you to re-write the record books during
your next outage.
Do it Fast.
Do it Right.
Do it Safe.
Do it With Bolttech Pneumatic Torque Tools
All tools complete with reaction arm, 12’hose, regulator, storage cage, and calibrated torque chart.
Model
Torque Range
Free
Speed
Lenght
to
Trigger
Overall
Lenght
Dia. of
Tube
Weight
Bolt Size
Capacity
Square
Drive Size
400
119,24 - 542 Nm 30 rpm 5”(127) 8”(203) 2.5”(63)
3,6 Kg
1/4”-7/8”(6,3-20,3)
3/4”(19)
800
239,8 - 1084 Nm 40 rpm 7”(178) 10.5”(267) 3”(76)
5,4 Kg
5/8”-1 1/8”(15,2-28,5)
3/4”(19)
7,6 Kg
1”- 1 1/2”(25,4-38,1)
1”(25,4)
10 Kg
1 1/4”-1 3/4”(31,7-44,4)
1”(25,4)
18 rpm 8”(203) 12”(305) 3.5”(89)
1800
542 - 2439 Nm
3000
894,3 - 4065 Nm 13 rpm 10”(254) 14”(356) 4”(102)
4500
Typical 4 in 1 kit used
on field application
1355 - 6097,5 Nm 7 rpm 12”(305)15.5”(394)4.5”(114) 12,6 Kg 1 1/2”-2”(38,1-50,8) 1 1/2”(38,1)
Offered Only by Bolttech
Quick Change Multiplier Gear Sets
14
15
TP30K-Z
How bolt / stud tensioners work!
BTE-10K
HP-10K
HYDRAULIC LOAD
CELL
(C)
High-pressure fluid from our TP30K™ pumping unit pressurizes the
hydraulic load cell, which creates a force that allows the tensioner
to actually stretch the stud. When this happens the nut lifts off the
(B)
flange. The nut is returned to its’ seated position by turning the
nut retaining disk with a tommy bar. With the nut tight against
the flange, the pressure in the load cell is released and the
stud remains stretched with the load locked in.
(C)
TOMMY BAR
(C)
(A)
Available Options:
NUT RETAINING DISC
(A)
(A)
(B)
Spring Return Cylinders
Gear Driven Nut Turning Sockets
Multi-Stage Load Cells
PULLER
(B)
TP30K-H
BTA-10K
HP-40K
(C)
(B)
HYDRAULIC LOAD
CELL
(C)
(C)
(A)
(A)
(A)
(B)
(B)
NUT RETAINING DISC
Stud Tensioner Pumps
BRIDGE
Custom Stud Tensioning System Shown Above
BTBolt
Series
Bolt / Stud Tensioners
BT Series
/ Stud Tensioners
Torque Wrench Pumps
Hand Pumps
Specification Table
Table
Specification
We design our tensioners with quality, simplicity, and versatility in mind.
FEATURE
ACHEIVE UNIFORM STUD LOADING AND ALSO SAVE TIME !
Any number of Bolttech tensioners can be linked together for simultaneous bolt tightening
Flange make-up time is drastically reduced.
Uniform loading on the gasket Provides leak-free connections.
EXTRA LONG PISTON TRAVEL
Final tightening can be completed without retracting the tensioners.
RELIABLE & ACCURATE
Patented high pressure/low friction seals are designed to outlast the competition.
MODULAR DESIGN
Bolttech enables you to combine different sized nut-retaining disks and pullers with one load cell.
Keeping both inventory and investment low makes Bolttech the smart choice for the buyer with multiple application needs.
CUSTOM SOLUTIONS MADE TO ORDER
Special requests are easily accommodated. We offer 2 Week Turnaround on Customer Designs.
16
TP30-KZ
TP30-KH
BTE-10K
BTA-10K
HP-10K
HP-40K
HOSE LENGTH
N/A
N/A
20’ LENGTH
20’ LENGTH
15’ HOSE
N/A
POWER
PNEUMATIC
PNEUMATIC
ELECTRIC
PNEUMATIC
MANUAL
MANUAL
REQUIREMENT
100 PSI
100 PSI
25 AMP / 115 V.
60 - 120 PSI
N/A
N/A
MAX OIL FLOW
5 - 17 CU.IN.
5 - 17 CU.IN.
720 CU.IN.
640 CU.IN.
.160 PER STROKE
.160 PER STROKE
MAX PRESSURE
25,000 PSI
25,000 PSI
10,000 PSI
10,000 PSI
10,0000 PSI
40,000 PSI
WEIGHT WITH OIL
64 LBS (28,8 Kg)
64 LBS (28,8 Kg)
65 LBS (29,2 Kg)
60 LBS (27 Kg)
16 LBS (7,2 Kg)
16 LBS (7,2 Kg)
HYDRAULIC FLUID
OIL / WATER
OIL / WATER
OIL
OIL
OIL
OIL
DIMENSION A
14.5 (368)
11.5 (292)
10.5 (266)
10.5 (266)
23 (584)
23 (584)
DIMENSION B
18 (457)
12.5 (318)
9.5 (241)
9.5 (241)
4.75 (121)
4.75 (121)
DIMENSION C
15 (381)
19.5 (495)
18.5 (470)
18.5 (470)
5.56 (141)
5.56 (141)
RESERVOIR
2 GALLONS
2 GALLONS
2 GALLONS
2 GALLONS
.5 GALLON
.5 GALLON
13
Ultrasonic Bolt
Measurement
(D2)
(H3)
(H2)
(H1)
(D1)
BT
Series
Specification Table
BT Series
- Specification-Table
Bolt
Load verification
Bolt
Load
Verification
State of the art ultrasonic bolt measurement allows you to know exactly what Bolt load is
retained.
No more Worries
Measure Bolt Stress and Forget about Frictional losses
Key
Features
Key Features
•
•
•
•
•
•
PORTABLE, HAND HELD UNITS
BATTERY OPERATED
HIGH RESOLUTION DISPLAY
TEMPERATURE COMPENSATION
INTERCHANGEABLE TRANSDUCERS
WINDOWS SOFTWARE
download measurements, create reports, and upload test
• Built-in probe zero block allows
EASY EXCHANGE OF TRANSDUCERS.
• Regression analysis for
CUSTOM MATERIAL CALIBRATION.
• WINDOWS SOFTWARE to download measurements,
create reports, and upload test parameters.
• Direct to printer reports
SIZE
D1
D2
H1
H2
H3
AREA
STROKE
BT113
1-1/8“ (27)
3.05 (77.5)
3.50 (89)
1.23 (31)
4.20 (107)
5.20 (132)
2.945 (1900)
0.35 (9)
BT125
1-1/4“ (30-33)
3.36 (85)
3.87 (98)
1.50 (38)
4.47 (114)
5.47 (139)
3.240 (2090)
0.35 (9)
BT138
1-3/8“ (36)
3.63 (92)
4.37 (111)
1.50 (38)
4.45 (114)
5.45 (138)
4.910 (3168)
0.63 (16)
BT150
1-1/2“ (39)
3.75 (95)
4.75 (120)
1.63 (41)
4.87 (124)
6.00 (152)
6.075 (3920)
0.63 (16)
BT163
1-5/8“ (42)
4.30 (109)
4.75 (120)
1.75 (44.5)
5.00 (127)
6.12 (155)
6.075 (3920)
0.63 (16)
BT175
1-3/4“ (45)
4.65 (118)
5.37 (136)
1.87 (47.5)
5.12 (130)
6.25 (159)
8.504 (5486)
0.63 (16)
BT188
1-7/8“ (48)
4.80 (122)
5.37 (136)
2.00 (51)
5.25 (133)
6.37 (162)
8.504 (5486)
0.63 (16)
BT200
2“ (52)
5.00 (127)
6.00 (152)
2.12 (54)
5.25 (133)
6.37 (162)
11.33 (7310)
0.63 (16)
BT225
2-1/4“ (56)
5.50 (140)
7.00 (178)
2.37 (60)
5.50 (140)
6.63 (168)
13.24 (8541)
0.63 (16)
BT250
2-1/2“ (60-64)
6.10 (155)
7.00 (178)
2.63 (67)
5.76 (146)
6.90 (175)
13.24 (8541)
0.63 (16)
BT275
2-3/4“ (72)
7.19 (183)
8.00 (203)
2.87 (73)
6.26 (159)
7.76 (197)
23.45 (15128)
0.63 (16)
BT300
3“ (76-80)
7.40 (188)
8.50 (216)
3.23 (82)
6.63 (168)
8.13 (207)
25.51 (16457)
0.63 (16)
BT350
3-1/2“ (85-90)
8.60 (218)
9.50 (242)
4.00 (101)
7.40 (188)
9.27 (235)
27.49 (17735)
0.63 (16)
BT375
3-3/4“ (95)
9.00 (288)
11.00 (280)
4.125 (104)
7.50 (188)
8.40 (210)
37.69 (24316)
0.63 (16)
SPECIFICATIONS SUBJECT TO CHANGE. TENSIONERS FIT ANSI & API FLANGES.DIMENSIONS IN INCHES (MM)
parameter
Model UT1 :
Model UT2:
Stores 10,000 Readings
Stores 8000 Readings
MakeMake
your
Bolts
Talk!!
your Bolts
Talk!!
12
MODEL
Realizing the need for custom tensioners, Bolttech
maintains a staff of experienced engineers who can
produce special designs when standard tools will not work
for your application. Within 1 to 3 weeks we can design,
manufacture, and deliver your tensioners whether it be
from customer supplied drawings or only a nut / stud
measurement and some basic specifications. Pictured
above are just two of many OEM Tensioning Systems
Configurations.
17
Hydraulic Nuts
Hydraulic
NutSystem
Tensioning
Hydraulic
Nut Tensioning
There are several benefits to using Hydraulic Nuts. Bolttech Hydraulic Nuts replace existing hexagon nuts to give a rapid, accurate
and uniform Bolt load to any bolted joint. They offer a method of tensioning multi-bolt assemblies (such as a flange), which greatly
improves the integrity of the joint. The speed in which joints can be tensioned and detensioned shows an extraordinary time saving over
conventional detachable bolt tensioning systems.
The most important benefit of using the Hydraulic Nuts Loading Solution is that the design/maintenance engineer has a system available
that can give the accurate bolt loads required to ensure joint integrity. An even bolt load distribution can be achieved through any number
of bolts by linking tools through a common hydraulic harness.
The fundamental advantage of this product is that direct axial load is applied to the bolt and inaccuracies created through friction are
alleviated. Massive mechanical efforts to create torque are replaced with simple hydraulic pressure.
The bigger the stud, the bigger
the benefit to using Hydraulic Nuts.
High Precision Hand Held Torque Wrenches
Dial Type Wrench
Dial Type Wrench
PN
Ranges
1/4” (6,35 mm)
HH-1
0 - 8 Nm
3/8” (9,52 mm)
HH-2
0 - 67,75 Nm
1/2” (12,7 mm)
HH-3
0 - 338,75
3/4” (19,05 mm)
HH-4
0 - 813 Nm
1” (25,4 mm)
HH-5
0 - 2710 Nm
1-1/2” (38,1 mm)
HH-6
0 - 4065 Nm
Drive size (sq.dr.)
Specification Table
THREAD
LOAD
HYDRAULIC AREA
NUT DIAM.
HEIGHT
STROKE
in2
mm
mm
mm
1200
1.86
68
55
5
18.07
1200
1.86
68
55
5
19.57
1300
2.02
72
55
5
210
21.08
1400
2.17
75
55
5
250
25.09
1667
2.58
82
57
5
1 3/8“
300
30.11
2001
3.10
88
57
5
M39
1 1/2“
340
34.12
2267
3.51
93
58
5
HN-008
M42
1 5/8“
400
40.15
2667
4.13
100
62
6
HN-009
M45
1 3/4“
460
46.17
3067
4.75
106
64
6
HN-010
M48
1 7/8“
500
50.18
3334
5.17
110
64
6
HN-011
M52
2“
560
56.20
3734
5.79
117
67
6
HN-012
M56
2 1/4“
720
72.26
4801
7.44
128
74
8
HN-013
M64
2 1/2“
900
90.33
6002
9.30
141
77
8
HN-014
M68
2 3/4“
1000
100.37
6668
10.34
150
78
8
HN-015
M76
3“
1200
120.44
8002
12.40
162
81
8
HN-016
M80
3 1/4“
1400
140.51
9336
14.47
174
87
10
HN-017
M90
3 1/2“
1600
160.59
10669
16.54
187
95
10
HN-018
M95
3 3/4“
1700
170.62
11336
17.57
194
102
10
HN-019
M100
4“
1900
190.70
12670
19.64
205
110
10
HN-020
M110
4 1/2“
2200
220.81
14671
22.74
223
120
10
HN-021
M125
5“
2400
240.88
16004
24.81
239
135
15
HN-022
M140
5 1/2“
2900
291.06
19338
29.97
261
145
15
HN-023
M150
6“
3400
341.24
22673
35.14
282
160
15
NUT
REF
Metric
in
KN
TonF
mm2
HN-001
M20
3/4“
180
18.07
HN-002
M22
7/8“
180
HN-003
M24
1“
195
HN-004
M27
1 1/8“
HN-005
M33
1 1/4“
HN-006
M36
HN-007
SPECIAL SIZES AVAILABLE UPON REQUEST
18
NewNewfrom
Bolttech
from Bolttech
System
Drive size (sq.dr.)
PN
Ranges
1/4” (6,35 mm)
HH-7
4,52 Nm - 22,6 Nm
3/8” (9,52 mm)
HH-8
27,1 - 135,5 Nm
1/2” (12,7 mm)
HH-9
67,75 - 338,75 Nm
Drive size (sq.dr.)
PN
Ranges
3/4” (19,05 mm)
HH-10
0 - 813 Nm
1” (25,4 mm)
HH-11
0 - 2710 Nm
1-1/2” (38,1 mm)
HH-12
0 - 5420 Nm
2-1/2” (63,5 mm)
HH-13
0 - 13550 Nm
The indicator has a male square drive on the bottom that interfaces
with the socket or fastener; on the top is a female square that accepts
the multiplier. This configuration allows the indicator to display the
true torque delivered to the fastener. A longer reaction bar is required
if used with an Air Tool . Extremely Accurate within 2% of reading
from 20% of full scale to full scale.
11
High Pressure Nut
Splitter
Equalizer - Flange Spreaders and
Alignment Tools
Equalizer
Hydraulic Flange Spreaders and Alignment Tools
The Equalizer series address the safety and flange damage concerns with conventional flange spreaders and alignment
systems by eliminating slings, hooks, lifting gear, hammers, chisels, or chain-blocks making the task extremely safe with high
precision.
- Unique interlocking wedge design: no first step bending and risk of slipping out of join.
- Corrects twist and rotational misalignment without additional stress in pipelines.
Cut Thru Grade 2H Hex Nuts
Up to 6-1/8” Across the Flats
Clean Cut With No Damage to the
Stud
3 Sided Quick Change Chisel
- Integrated wedge concept: Friction-free, smooth, parallel wedge movement eliminates flange damage and spreading arm
failure.
Safe.Fast.
Fast. Efficient.
Safe.
Efficient.
alternative
chain falls
falls &&sledge
hammers
alternative
to tochain
sledge
hammers
The Equalizer 10T (e) and 10T (i) Hydraulic Flange
SPECIFICATIONS SUBJECT TO CHANGE. HP NUT SPLITTERS FIT ANSI & API FLANGES.DIMENSIONS IN INCHES (MM)
Spreaders are for use in maintenance and installation
procedures and allow the spreading of flanges with an
access gap of 6 mm or greater within the 14.5 Tons
No More
Cutting Torches
No More Cutting Torches
When using 2 10T (e)s and 10T (i)s the spreading force is
multiplied to 29.0 Tons.
10T (i) Hydraulic Flange Spreaders
10T (e) Hydraulic Flange Spreaders
Part No.:
NS- 01
2” (50,8 mm) to 2-3/8” (60,32 mm) Nut Range
NS-02
2-9/16” (65,02 mm) to 2-15/16” (74,42 mm) Nut Rage
Flange Spreaders are for use in maintenance and
NS-03
2-3/4” (69,8 mm) to 3-1/4” (82,55 mm) Nut Range
of misaligned flanges within the 5 an 3 Ton physical
NS-04
3-1/4” (82,55 mm) to
NSJLUBE
Molybdenum Disulfide / Graphite Cutting Lubricant
The Equalizer 5T(e) and 3T(m) Hydraulic & Mechanical
installation procedures and allow the realignment
4” (101,6 mm) Nut Range
3T(m) Hydraulic & Mechanical
10
5T(e) Hydraulic & Mechanical
19
Industrial Bolting
Nut Splitters
With Bolttech’s unparalleled fleet of state of the art tooling
Nut Splitters
Nut Splitters
We can solve your bolting problems night or day
24 Hours/Day 365 Days/Year
Convert your QD Wrench into a Nut Splitter
Simply attach our cylinder onto the Nut
Splitter Link
Part Numbers:
QD2NS
QD4NS
QD8NS
Square Drives Up to
120,000 ft-lbs
QD14NS
QD30NS
Pneumatic Torque
Wrenches
B
E
D
Hex Links Up to
A
Flange Spreaders
C
30,000 ft-lbs
Our Modular Design provides increased Value... use the same Cylinders that drives our
QD Series Torque Wrenches! Super Alloy, Quick Change Chisels provide improved cutting
life and prevents thread damage
Ultrasonic Bolt
Measurement
Hydraulic Nut Splitter Specifications
Hydraulic
Specifications
Size
QD2
Hydraulic Torque
Wrench Pumps,
Air and Electric
Stud Tensioners
Part
Number
QD2NS
Stud Tensioning Pumps
QD4
QD4NS
QD8
QD8NS
QD14
QD14NS
QD30
QD30NS
Hydraulic Nuts
Chisel
Part
Number
QD2NS-01
QD2NS-02
QD2NS-03
QD2NS-04
QD2NS-05
QD2NS-06
QD4NS-01
QD4NS-02
QD4NS-03
QD4NS-04
QD8NS-01
QD8NS-02
QD8NS-03
QD8NS-04
QD14NS-01
QD14NS-02
QD14NS-03
QD14NS-04
QD30NS-01
QD30NS-02
QD30NS-03
QD30NS-04
QD30NS-05
Chisel Spec
Stud
Dia
Regular
Hex
Heavy
Hex
1/4” (6,35) 7/16”(10,9) 1/2”(12,7)
5/16” (7,93) 1/2”(12,7) 9/16(14,3)
3/8” (9,52) 9/16”(14,22) 11/16(17,2)
7/16” (11,1) 11/16”(17,2) 3/4”(19)
1/2” (12,7) 3/4”(19,05)
7/8(22,3)
9/16” (14,3) 7/8”(20,32) 15/16”(22,08)
1/2” (12,7) 3/4”(19,05) 7/8”(22,3)
9/16” (14,3) 7/8”(20,32) 15/16(22,08)
5/8” (15,8) 15/16”(22,08) 1-1/16(26)
3/4” (19) 1-1/8”(28,5) 1-1/4”(31,7)
3/4” (19) 1-1/8”(28,5) 1-1/4”(31,7)
7/8” (22,3) 1-5/16”(33,2) 1-7/16(36,3)
1” (25,4) 1-1/2”(38,1) 1-5/8(41,2)
1-1/8” (28,5)1-11/16”(42,6) 1-13/16”(45,72)
7/8” (22,3) 1-5/16”(33,2) 1-7/16”(36,3)
1” (25,4) 1-1/2”(38,1) 1-5/8”(41,2)
1-1/8” (28,5) 1-11/16”(42,6) 1-13/16”(45,7)
1-1/4” (31,7) 1-7/8”(47,5)
2”(50,8)
1-1/4” (31,7) 1-7/8”(47,5)
2”(50,8)
1-3/8” (34,9) 2-1/6”(54,8) 2-3/16(55,3)
1-1/2” (38,1) 2-1/4”(57,1) 2-3/8(60,2)
1-5/8” (41,2)
n/a
2-9/16”(65,2)
1-3/4” (44,4)
n/a
2-3/4(69,85)
Tool
Dim.
“A”
Dim.
“B”
Dim.
“C”
Dim.
“D”
Dim.
“E”
Q D2NS
Q D4NS
Q D8NS
Q D14NS
Q D30NS
0.81
1.00
1.44
1.56
2.00
6.20
7.60
10.50
11.26
16.25
3.12
3.48
5.13
5.39
9.82
1.91
2.13
2.91
3.25
4.39
1.69
2.33
3.13
3.50
4.42
Quick Change Chisel
1. Remowe Clamp Screw
2. Slide Old Chisel Out
3. Slide New Chisel In
4. Install Clamp Screw
www.bolttech.com
20
9
Flange Spreaders
Onsite Service
On - Site Solutions Solutions
On-Site
For those big jobs...
when you just don’t have enough equipment or time call Bolttech.
Bolttech will provide all of the equipment and experienced technicians.
We can work with your tradesmen or provide turnkey services...
either way, with Bolttech you get the job done in half the time and under budget!
Team BOLTTECH and You, getting the job DONE! Safe – Fast - Right
Flange Spreadin Jaws
Flange Spreading Jaws
Convert your QD Wrench into a Hydraulic Flange Spreader.
Simply attach our cylinder onto the Flange Spreading Jaw Attachment
Just Another Value Added Technology provided Exclusively by Bolttech
Part Numbers:
QD2-Spreader
QD4-Spreader
QD8-Spreader
QD14-Spreader
Often
Often compared compared
BOLTTECH’s QD hydraulic spreading wedges only require an access gap of 6mm have a spreading force of 14.5 tons. The 50 / 50
split design ensures that all of the spreading force is distributed out and a driving wedge forced in. After opening the flange a
step block can be inserted to hold one side open while setting up the spread the other sides.
Full product range for all bolting
applications.
8
Tool box on wheels...One call does it all !!
21
ON - SITE
INDUCTION HEATING SERVICES...
CYLINDER SETTING
UP TO 360 0
Most fasteners are easily accessible.
The BOLTTECH Induction Heating System is a portable power supply that
generates alternating magnetic flux fields in conductive metals to achieve
rapid heating of components in the field. This process affords enormous time
savings when compared to other methods, such as electrical resistance heaters
and acetylene torches. Heating is accomplished with replaceable induction
coils in a variety of shapes and sizes. They are connected to transmission
leads of varying lengths with quick disconnects for rapid replacement.
The unit is controlled remotely, so the operator can stand adjacent to the
workpiece and operate the heating process while monitoring the changing
thermal characteristics.
Induction heating occurs when a material capable of conducting electrical
current, not necessarily ferrous or magnetic, is placed in a varying magnetic
field. The material becomes heated as a result of hysteresis and eddy current
losses. Hysteresis occurs with magnetic materials such as A193-B7 & B16
bolting, and is produced by retardation of the magnetization effect caused
by the friction of the molecules, when the material is magnetized in one
direction, and then reversed at a very high frequency.
...A REVOLUTIONARY WAY
TO HEAT YOUR STUDS!
While hysteresis losses occur only in magnetic material to some degree,
eddy current losses occur in any conductive material. This effect enables
induction heating to be used with non-magnetic and slightly magnetic
materials such as 422 Stainless Steels, commonly used for internal
components for high temperature inner turbine casings and bolting.
Eddy currents are electrical currents induced by an alternating magnetic
field. Simply stated, the induction heating coil acts as a primary side of a
transformer and the bolt acts as a secondary side, with the eddy currents
flowing around within the mass of the bolt. Heating of the bolt occurs
according to simple electrical principles.
Because of relatively high power consumption by the current depth of
penetration, heat cannot be dissipated rapidly, and the bolt thermally
expands axially thereby relieving pre-load stresses. The rapid heating
process occurs from the stud hole out into the bolt with the heating area
controlled by coil design, ideally concentrating thermal expansion in the
bolt shank or mid-section area of the stud away from the threaded
Yet, what happens if there is an
obstacle next to the flange to be
made up or broken out? For that
purpose you need a tool with a
cylinder that has the ability to rotate
360 degrees.
Bolttech’s cylinder empowers the
user to decide on placement of the
hydraulic hoses for the specific task
at hand.
QD HEXAGON
SIZES
10625, 27MM
1125
30MM
1250
13125
32MM
34MM
35MM
36MM
14375
32MM
1500
40MM
1625, 41MM
16875
45MM
18125, 46MM
1875
50MM
200
20625
55MM
21875
2250
60MM
2375
25625, 65MM
2625
2750, 70MM
28125
29375, 75MM
300
3125
80MM
85MM
3375
3500
90MM
3750, 95MM
3875
100MM
4125, 105MM
4250
110MM
4500
115MM
4625
120MM
4875
500
130MM
5250
135MM
5375
5625
145MM
5750
150MM
600
155MM
6125
1100
NUT SIZE (A/f)
1-1/16
1-1/8RB
27
STUD SIZE (DIA)
5/8BH
¾
30
1-1/4H
1-5/16R
1-7/16H
QD
30
QD
100
36S
42S
20H
24RB 22H 48S
42S
40
41
45
46
1
1-1/8
24H
1-1/8
1-1/4
30RB 27H
50
30H
1-1/4
1-3/8
55
2-3/16H
2-1/4B
36RB
1-3/8
1-1/2
60
65
70
75
36H
1-1/2
1-5/8
1-3/4
1-3/4
1-7/8
1-7/8
2
2
42RB
42H
48RB
48H
56RB
80
85
2-1/4
2-1/4
3-3/8B
3-1/2H
4-1/8B
4-1/4H
QD
20
1
2H
2-1/16B
3-3/4
3-7/8
QD
14
20RB
32
2-3/8H
2-9/16H
2-5/8B
2-3/4H
2-13/16B
2-15/16H
3B
3-1/8H
QD
8
7/8
1-1/2RB
1-13/16H
1-7/8B
QD
4
3/4
7/8
32
34
35
36
1-5/8H
1-11/16B
QD
2
90
95
100
105
2-1/2
2-1/2
2-3/4
2-3/4
110
4-1/2B
56H
64RB
64H
72RB
72H
3
80RB
115
3
4-5/8B
80H
120
4-7/8B
5H
3-1/4
3-1/4
130
5-1/4B
90RB
3-1/2
135
5-3/8H
5-5/8B
90H
3-1/2
3-3/4
100RB
145
3-3/4
5-3/4
150
6B
100H
4
6-1/8H
155
156
11H
279
4
...and sizes in-between...
R=Regular Hex, B=Hex Bolt, M=Metric, H=Heavy Hex, L=Flange Screw, S=Socket Head Cap Screw
ends.
With the 7 cylinders ranging from 1.875 to 162.600 Nm of torque, and
over 50 different sizes of cylinder / link combinations The Q.D. Series™
hydraulic torque wrench has you covered.
22
7
(T2)
Cylinder
(L)
Actual Infrared Imaging analysis depicts the 5“ dia. x 52“ long A193B16 Turbine Stud being uniformly heated, so that elongation of .090“
is accomplished within 4.5 minutes. Note the even radial distribution
of heat with the greatest concentration located in the mid-section of
the stud ensuring rapid growth without causing thermal damage to the
bolting material.
Hex Link
Drive
(H)
Square
Drive
Infrared Thermo graphic Image
R
(T1)
Induction Heating Benefits
Square Drive
Wrench
• REDUCES TIME REQUIRED FOR THERMAL BOLT ELONGATION FROM
45 MINUTES PER BOLT USING RESISTANCE HEATERS, TO A FEW
MINUTES
• ELIMINATE DAYS AND WEEKS FROM CRITICAL OUTAGE SCHEDULES
ENABLING UNITS TO GET BACK ON LINE FASTER TO GENERATE
REVENUE.
• CREATES A SAFER WORK ENVIRONMENT. INDUCTION COILS ARE
COOL TO THE TOUCH IMMEDIATELY AFTER HEATING OF THE BOLTS.
Hex Link Drive
Wrench
Specification Table
TOOL
QD 2
Square Drive
QD 2
Hex Link
QD 4
Square Drive
QD 4
Hex Link
QD 8
Square Drive
QD 8
Hex Link
QD 14
Square Drive
QD 14
Hex Link
QD 20
Square Drive
QD 20
Hex Link
QD 30
Square Drive
QD 30
Hex Link
QD 100
Square Drive
QD 100
Hex Link
SIZE
3/4“(19)
1-1/4“ - 2“
(32-51)
1“ (25)
2“ - 3-1/8“
(51-79)
1 - 1/2“ (38)
2“ - 3-3/4“
(51-95)
1 - 1/2“ (38)
2-9/16“ - 4-5/8“
(65-117)
2 - 1/2“ (64)
3-1/8“ - 5-3/8“
(79-137 )
2 - 1/2“ (64)
3-1/2“ - 6-1/8“
(89-156)
3-1/2” ( 89 )
6-1/8“ - 11”
(155-279)
TORQUE
1,460 FT-LB
(1,980 N-M)
1,570 FT-LB
(2,129 N-M)
3,100 FT-LB.
(4,203 N-M)
4,100 FT-LB
(5,560 N-M)
8,340 FT-LB.
(11,306 N-M)
8,340 FT-LB
(11,309 N-M)
12,380 FT-LB.
(16,783 N-M)
14,000 FT-LB
(18,984 N-M)
20,000 FT-LB
(27,116 N-M)
20,000 FT-LB
(27,116 N-M)
28,000 FT-LB
(37,968 N-M)
30,000 FT-LB
(40,680 N-M)
120,000 FT-LB
(162,778 N-M)
120,000 FT-LB
(162,778 N-M)
L
H
R
T1
T2
5.93 (157)
3.04 (77)
1.06
(27)
1.37 (35)
1.68 (43)
6.24 (159)
2.96 (75)
*
1.25 (32)
1.68 (43)
7.39 (188)
3.47 (88)
1.25
(32)
1.68 (43)
2.33 (59)
7.83 (199)
3.95 (100)
*
1.62 (41)
2.33 (59)
9.90 (251)
5.07 (129)
1.61
(41)
2.58 (66)
3.12 (79)
9.79 (249)
4.68 (119)
*
2.25 (51)
3.12 (79)
11.25 (286)
5.91 (150)
2.00
(51)
2.71 (69)
3.50 (89)
11.92 (303)
6.42 (163)
*
2.50 (63)
3.50 (89)
12.70 (323)
6.77 (172)
2.35
(60)
3.60 (91)
4.25 (108)
13.43 (341)
6.88 (175)
*
2.75 (70)
4.25 (108)
14.74 (374)
7.19 (183)
3.09
(78)
3.45 (88)
4.75 (121)
14.94 (379)
7.35 (187)
*
3.24 (81)
4.75 (121)
31.54 (801)
13.14 (33)
4.57
(116)
8.75 (222)
9.16 (233)
36.00 (914)
16.00 (406)
*
6.00 (152)
9.16 (233)
ALL SPECIFICATIONS SUBJECT TO CHANGE. ALL WRENCHES FIT ANSI & API FLANGES.ALL
6
Induction Heating can be used for numerous applications:
•
•
•
•
•
STOP, THROTTLE & CONTROL VALVES
STEAM & GAS TURBINE BOLTING
BOILER FEED PUMP HEADS
GENERATOR RETAINING RING REMOVAL & INSTALLATION
TURBINE JOINT ASSEMBLY / DISASSEMBLY
23
Torque Calibration
Certified Calibration for all your hydraulic torque wrenches, hand held torque wrenches,
hydraulic pumping units, bolt tensioning systems, torque multipliers....from 0 to 50,000 ft.lbs.
(0 to 67,824 n-m)
Like all mechanical devices, torque wrenches and pumps are subject to wear and tear. The
MULTI-AXIS SWIVELS
QUICK-LINK-CONNECT
Hose-kinking can cause a high
intensity jet stream of oil. With
BOLTTECH’s 360 X 180 Degree
Adjustable Swivel, jet streams and
hose kinking are eliminated.
Most fasteners are easily accessible. Yet, what
happens if there is an obstacle next to the flange
to be made up or broken out? For that purpose
you need a tool with a cylinder that has the
ability to rotate 360 degrees. BOLTTECH’s cylinder
empowers the user to decide on placement of the
hydraulic hoses for the specific task at hand.
While it can be assumed that you
are working on one application at a
time, there are still several different
jobs that need to be done during the
course of a day. The Quick Disconnect
feature allows one cylinder to be
attached to either a conventional
square drive link or newly developed
hex link for the versatility you
demand. The QD Series™ has QuickConnect Cassettes for literally all
applications. Female hex, female 12point, male square, or male hex.
friction between the moving parts leads to distortion and erosion of the material from which the
device was made. This change affects the factory certified torque output and gauge readings.
To ensure proper torque output both the wrench and the pump need to be recalibrated
annually by a Bolttech technician. By combining routine maintenance with our calibration
service, Bolttech can ensure that all of your torque equipment is working order.
Using state-of-the-art torque transducers that are integrally mounted to our calibration table,
digital display, and in-line laptop computer our technicians produce a professional certified test
report. This service can be performed onsite in our mobile calibration unit, providing you with
the comfort and convenience that you have come to expect from your one - stop bolting
Insures that you get full nut rotation on every stroke at all pressures
it also provides a truly hands free operation.
service provider.
FACTORY CALIBRATION
Certified Torque Calibration
Eliminates the need for special reaction
devices.
Certified Torque Calibration
You know you are getting the correct torque
output for your critical applications because our
wrenches come with a certificate of calibration
traceable to N.I.S.T. standards. Torque Calibration
procedure in accordance with 10cfr50 appendix B,
10cfr21, and Mil-std-45662.
Key Features
Key Features
Torque Calibration procedure in accordance with:
10cfr50 appendix B, 10cfr21, and Mil-std-45662
•
•
•
•
MULTI-AXIS SWIVELS
QUICK-LINK-CONNECT
•
•
•
•
FACTORY CALIBRATION
ALUMINUM BRONZE DRIVE BEARINGS
ALUMINUM BRONZE PISTON ROD BUSHINGS
•
•
•
•
MODULAR DESIGN
REMOVABLE CYLINDER
HEX LINKS
SQUARE DRIVE
Packed with Power and Durability like no others
Need Onsite
Torque Calibration ?
Made to Order tooling available upon request.
Some unique examples shown below!!
No Problem !
We can send out our
Mobile Calibration Trailer
Remember.. Always Calibrate Torque Wrenches Annually
24
5
4 in 1 Bolting Tool
Our Complete line of state of the art
machinery and services include:
CNC Milling Centers
MODEL
X
TRAVEL
Y
TRAVEL
VM4011
22” (558)
16” (406) 16” (406) NO
VF-1
20” (508)
16” (406) 20” (508) YES
HAAS
VF-2
30” (762)
16” (406) 20” (508) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
40” (1016) 20” (508) 25” (635) YES
HAAS
VF-3
HAAS
VF-4
40” (1016) 20” (508) 25” (635) YES
YES + PALLET
50” (1270) 20” (508) 25” (635)
CHANGER
MAKE
HITACHI
SEKI
HAAS
Modular.
Innovative.
Versatile.
Convertible.
Z
TRAVEL
PROGRAMABLE
4th AXIS
World Class - Contract Manufacturing
In addition to torque & tension products BOLTTECH also offers
contract manufacturing services. BOLTTECH is an active and approved
supplier to global organizations such as Bechtel, Westinghouse
Nuclear Services Division, United States Department of Defense,
Boeing, General Motors, Parker Hannifin and many more. With the
support of our engineers, machinists, and assembly technicians
BOLTTECH manufactures quality products for customers around the
world. BOLTTECH‘s machine shop incorporates a fully integrated
computer aided manufacturing system that takes advantage
of modern technology to offer high quality parts, competitive
prices and on time deliveries.
CNC Turning Centers
MAKE
MODEL
CHUCK
SIZE
SWING
BAR CAPACITY
HITACHI SEKI
HITACHI SEKI
23S11
23J
10” (254)
10” (254)
15” (381)
17” (432)
2-1/2” (63,5)
2-3/4” (69,85)
DAEWOO
BS
8” (203)
12” (305)
2” (50,8)
Other
Machines
& Services
Other
mchines
Square drive wrench nuts and bolts.
Used to break loose / tighten heavy hex nuts
Ratcheting box wrench applications.
Required for challenging low clearance nuts
Nut splitter damaged threads.
Remove stubborn nuts subject to corrosion
Flange spreader inspections.
Facilitates gasket removal and flange facing
& Services
(1) CNC CONTROLLED 5th AXIS WIRE E.D.M.
(2) CNC CONTROLLED SURFACE GRINDERS
(5) MILING MACHINES WITH DIGITAL READOUTS
(1) ARC-TIG-MIG WELDING STATION
(3) LATHES WITH DIGITAL READOUTS, 32” SWING, AND 120” CENTERS
(1) FULLY AUTOMATIC CUT OFF SAW
(1) MILWAUKEE VERTICAL MILLING MACHINE
CENTERLESS, O.D., AND I.D. GRINDING
PNEUMATIC, MECHANICAL, AND ELECTRICAL ASSEMBLY / TESTING AREA
48” X 48” X 36” HEAT TREATING AREA
ANODIZE, BLACK OXIDE, CHROME, NICKEL, AND ZINC PLATING SERVICE
BOLTTECH has more to offer than just machining! We maintain a staff of experienced engineers provide
turn - key design / build projects for customers who require this level of service.
We can import customer drawing files via the Internet and generate a C.N.C. program within minutes. This
technology combined with our machinery and assembly area allows us to provide quick turnaround time on
The Worlds First and Only 4 in 1 Bolting Tool
small, single part orders or high quantity complex systems. Pictured below is a hatch cover for United
States Navy.
BOLTTECH employs cutting edge software!
BOLTTECH engineers specialize
in design & component integration
• 3-D SOLID MODELING •
• MECHANICAL
• HYDRAULIC
• COMPUTER AIDED MANUFACTURING •
• PNEUMATIC
• ELECTRONIC
Quality Control
Bolttech‘s Quality Control Department ensures that each one of our customers receive
components that are in compliance with drawings and purchase order requirements.
Nut Splitter
4
Square Drive
Wrench
Ratecheting Box
Wrench
Flange Spreader
Our quality assurance system is written and adhered to MIL I-45208A, ASME SEC III, 10CFR PART 21 & 50B,
and NCA-3800 for manufacturing safety related hardware. In addition Bolttech is currently in pursuit of the
internationally recognized ISO-9001 standards.
25
Table of Contents
Specialty Services
Boiler
Boiler Weighing Weighing
Bolttech offers a turnkey Boiler Support Rod Analysis program.
2
Committed
3
Table of Contents
4
Introduction to 4 in 1 tool
5
6
7
8
Flange Spreaders
9
Nut Splitters
10
Through the use of modern technology, Bolttech Engineers have developed a system to monitor the
load distribution of an entire support structure. The main theme of this application is aimed at strain
measurements using high precision bonded resistance strain gages and vibrating wire technology.
11
12
Ultrasonic Bolt Measurement
13
14
15
16
17
18
Hydraulic Nuts
19
Equalizer - Flange Spreaders and Alignment Tools
20
Industrial Bolting
21
Onsite Service
22
23
24
Torque Calibration
Shown Right:
25
124 Strain Gage Channels
Monitor - Load Distribution
during strand end replacement
of 100 year old suspension
bridge
26
Specialty Services
Phase 1. Determine boiler weight distribution
Phase 2. Balance the structure to O.E.M. specifications.
Each rod is weighed using Specialized Hydraulic Tools Developed by Bolttech.
The results are analyzed in close liaison with the power station Engineers.
Out of balance Hanger Rods can be adjusted singularly, in pairs or in complete
rows.
Shown Above:
Simultaneous adjustment
of Main Steam Line
Hanger Rod loads.
Specify Boiler Weighing to prevent failure caused by improper load distribution
The relationship between stress and strain is one of the most fundamental concepts from the study
of mechanics of materials. When load is applied to the structural members the strain is recorded with
specialized data acquisition software that calculates the load in the members. This vital information
allows engineers to verify actual load conditions which can be used to verify design calculations.
Shown Left:
Strain gages monitor load
distribution in concrete
forms during bridge construction
Flexible Pipe Support Evaluations
26
Team Bolttech
and You
Get the Job Done!
3
AM
Stud Removal Tools
TE
Stud Removal Tools
and
you getting the job done!
Committed
The Bolttech Stud Remover is specifically designed to be pneumatically compatible. Utilizing a standard air powered impact
wrench, the Bolttech Stud Remover grips and the stud becomes one forming the vital link between the impact wrench and the
work. The torque generated by the impact wrench coupled with the high frequency of vibrations produces harmonic energy that
is uniquely transferred by the Bolttech Stud Remover from the impact wrench to the threaded area. This causes the threaded
area to become the path of least resistance and the stud is removed quickly and safely.
Committed
When you purchase BOLTTECH tools you’re buying more than the best tool on the market. You’re also buying the absolute best in
personalized customer support. Our commitment has been demonstrated in the level of quality and service we have provided the
Industrial Bolting industry since the early 1970’s - a commitment that continues to grow today. Your purchase of Bolttech tooling
provides you with the following FREE-OF-CHARGE services:
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
FREE-OF-CHARGE
On-Site Operator Safety Training.
Bolting Facts and Methods Training.
Loaner During Warranty Repairs.
Tool Inspection During Warranty.
On-Site Demos of Bolttech tooling.
On-Site Job Time Evaluation Service.
24/7/365 Technical Support.
Safer!
Safer!
Quicker!
Quicker!
More Efficient!
More
Efficient!
36 Month warranty
Bolttech GUARANTEES the performance, operation, and support of your Bolttech system. Your staff will be thoroughly trained on
the proper operation, care and maintenance of your Bolttech torque / tension system. If your Bolttech system should fail to operate
properly under normal usage within 36 months of purchase, your system will be repaired FREE-OF-CHARGE. In fact, we schedule a
one-time FREE-OF-Charge (Bolttech exclusive) Torque Calibration and 4-point check up that includes: inspection for damaged or worn
parts, cleaning inside and out, oil change & lube, and repair (at customers request). If your Bolttech system cannot be repaired under
warranty, we will gladly furnish you with loaner tools, as needed, FREE-OF-CHARGE. All repairs are guaranteed for 6 months. 36 Month
Warranty exclusive to QD Series torque wrenches.
Rentals
Bolttech will rent to your needs. We have daily, weekly, and monthly rental rates. FREE-OF-CHARGE On-Site Operator Safety Training
and FREE-OF-CHARGE Tool Calibration Certification Upon Request. We can have your rental delivered anywhere in North America
Overnight. There IS equity in our rental plans! 100% Rental Fee Credited Towards Purchase with absolutely no interest charges!
Trade-In
When you are ready to upgrade or recycle your broken/scrapped aluminum wrench to start enjoying the longevity that a chrome molly
steel wrench has to offer. Bolttech gives you a way out of a bad deal that an aluminum wrench salesman may have put you in.
Repairs
All repairs are guaranteed for 6 months. Repairs are subject to labor and replacement part cost.
Sockets
and Accessories
Bolttech can provide Standard and Custom Made Sockets and Accessories.
Standard Hex
12 Point
Deep Well
Fractional
Metric
Popular Drive Sizes:
3/4” (19 mm) Drive
Male Hex Drivers
Castellated Slug Wrenches
1” (25,4 mm) Drive
Direct Hex drives
We engineer and manufacture
1-1/2” (38mm) Drive
Castellated Sockets for GE Turbines
Special Sockets upon request
2-1/2” (63,5 mm)
Square Drive
Complete Line of Slugging Wrenches
Pittsburg
Philadelphia
Illinois
Louisiana
Texas
California
Bolttech Corporate
Headquarters
Philadelphia
Chicago
Baton Brouge
Houston
Los Angeles
200 Riverside Drive
West Newton, PA
15089
155 Rickey Blvd
Fox Run Warehousing
Bear, DE 19701
701 Division Street
Cayuga, IN
47928
10611 Cherry Hill Ave.
Baton Rouge, LA
70816
11502 Spencer Hwy
Laporte, TX
77571
24418 S. Main Street
Suite 404
Carson, CA 90745
Tel: 724-872-4873
Fax: 724-872-8827
Tel: 302-838-8672
Fax: 302-838-8674
Tel: 765-492-4753
Fax: 765-492-4755
Tel: 225-291-0766
Fax: 225-291-0745
Tel: 281-471-6887
Fax: 281-471-6888
Tel: 310-830-1600
Fax: 310-830-6100
WE OWN THE FUTURE OF BOLTING TECHNOLOGY
B L
ECH
Products & Services
Email: [email protected]
http://www.protec-eur.com

4 - Tanreco

Transcription

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