HSM Baling Press Systems

Transcription

Environmental
Technology
HSM Baling Press Systems
Waste disposal solutions for all
application areas
HSM - Over 40 years experience in compressing valuable
materials.
The company founder and current managing director Hermann
is now globally active and plays a large part in the optimal
Schwelling constructed the first pioneering HSM baling press
recycling of packaging and other valuable materials.
over 40 years ago. Built with typical German virtues, the company
Baling presses for every application, every material and
every individual demand.
HSM baling presses are the specialist solution for compressing
systems, PET/UBC compaction technology and fully automatic
waste materials by up to 95% into sorted, easily transportable
baling press systems for professional waste disposal companies.
bales. The product portfolio ranges from vertical and horizontal
Regardless of the material, the volume or the location - HSM has
presses for trading and manufacturers to shredder baler
the product for you.
Foils
Cardboard
Paper
PET bottles / UBC
Plastics
HSM quality has an obvious reason:
The “Made in Germany” seal of approval.
HSM has always adhered to quality principles, whether in develop-
production is a part of the responsibility that comes with being an
ment and construction, production, project planning or service. All
integral part of the regional community. In HSM plants, motivated
HSM plants are certified according to DIN EN ISO 9001 and work
and highly-skilled professionals are dedicated to securing the posi-
towards the creation of long-lasting products that retain the value
tion of HSM in Germany.
of the HSM brand long into the future. The clear belief in German
2
HSM - Over 40 years of experience and know-how.
The several hundred staff members in the three HSM production
employing our quality management system we provide the best
and assembly plants in Salem, Frickingen and Reichenbach make
possible customer care, adhere to and increase our quality
sure that our quality standards are adhered to at all times. Part
standards, reduce costs and gain motivated employees and
of the HSM company philosophy is the constant optimisation of
satisfied customers.
partnerships, both internally and with our suppliers. By consistently
Our plants in Germany:
Salem
Frickingen
Reichenbach
3
Among all of the advantages, one decisive plus point exists:
HSM Service.
We deliver quality and are also responsible for this after the sale.
headquarter but also in all HSM service centres in Germany and
We take service seriously, and are committed to helping our
all over the world.
customers in the best way possible. This not only applies to our
First-class service means:
•On-site specialist advice from experienced consultants
in the sales and project teams
•Installation, instructions and start-up
•Calculation of cost savings by using a HSM baling press
in comparison with the current disposal solution
•Maintenance, servicing and upkeep
•Review and formulation of the individual tasks and
requirements
•Continuous customer support
•Arranging meetings between the customer, field service
and project team
•Implementation of special solutions
•Project drawings
•Transport organisation; coordination of other partners
4
•System operation support
•Maintenance contracts
Using HSM machines means reducing CO2 emissions.
The dimensions and weights of bales produced using HSM
previous ener
gy
consumption
presses allow an optimal loading of the truck. This means less
empty space, and less expensive and environmentally damaging
journeys.
Energy co
nsumption
with freque
ncycontrolled
drive
The new design of the frequency-controlled drive makes an even
greater contribution towards environmental protection and to the
efficiency of the presses. It saves up to 40% of the energy used
by standard drives
HSM and environmental protection:
HSM produces long-lasting products that play a decisive role in
• Recycled transport and packaging materials
recycling processes and are especially energy efficient. These
• Exclusive use of environmentally-friendly, recyclable
operating materials and aids
principles are not only applied to HSM products, but also to the
manufacturing process, material selection and use of energy
within the company. We think far into the future, for the benefit
of our children.
• Avoidance of unnecessary transportation through direct
compression of waste materials in production
• Recirculation of around 60% of coolants into the production
system
• Heating of almost 5400 m² of company space through heat
recovery from production
• Heating of the remaining production spaces with gas radiation
heating, which saves energy through low warm-up times
5
The HSM product finder:
We will show you our best side!
“Tell us who you are and we will tell you which baling press you
Many HSM system solutions are also suitable for almost all requi-
need!” Each industry has its own requirements for pressing
rements in addition to the uses displayed here. Contact us if you
materials, volumes and so on. Use our product finder to select
have other materials or applications. We will find you a suitable
the baler for your needs. The solutions shown here present the
solution.
classical and most frequently used system recommendations.
Industry / Trading
Small material loads *
(processing industry,
department stores, document
shredding facilities, others)
Throughput up to machine
approx.
Small to medium
material loads *
(processing industry, PET bottles/
UBC disposal, document
shredding facilities, printing
and paper industry)
approx.
Medium material loads *
High material loads *
(processing industry, department
stores, document shredding
facilities, printing and paper
industry, others)
(processing industry, PET bottles/
UBC disposal, department stores,
document shredding facilities,
printing and paper industry, others)
approx.
approx.
36 m³/h **
AK 807
52 m³/h **
VK 1005
211m³/h **
VK 3008
326 m³/h **
VK 6015
35 m³/h **
AK 1407
92 m³/h **
VK 1206
214 m³/h **
VK 4208
435 m³/h **
VK 5512
93 m³/h **
AK 4014
110 m³/h **
VK 1210
228 m³/h **
VK 2012
505 m³/h **
VK 7215
120 m³/h **
VK 2306
244 m³/h **
VK 3012
143 m³/h **
VK 2310
247 m³/h **
VK 4212
257 m³/h **
VK 4012
301 m³/h **
VK 4812
Page 10 – 13
Page 14 – 19
* = classical applications
** = max. throughput capacity (theor.) in m³ per hour
6
Page 20 – 25
649 m³/h **
1066 m³/h **
Page 26 - 35
VK 8818 /
VK 8818 R
VK 12018 R
Disposal Companies
Others *
Medium disposal loads
Heavy disposal loads
(processing industry, disposal
companies, department stores,
others)
for medium to medium heavy
materials (no residual waste)
for heavy and abrasive materials
(e.g. sorted residual waste)
approx.
317 m³/h**
Page 38 – 39
approx.
HL 3521 /
HL 3521 S
Page 26 – 34
505 m³/h **
VK 7215 R
649 m³/h **
VK 8818 R
1066 m³/h **
VK 12018 R
Page 32 – 35
7
Proven overall quality:
Sophisticated solutions in the smallest detail.
“The whole is more than the sum of its parts.” The combination
A major argument for HSM balers is their economic efficiency
of all detailed solutions means that each user reaps the maximum
during operation. A lower consumption of oil and energy keeps
benefit. Longevity, economic efficiency, operator-friendliness and
servicing costs low. In particular, the use of oil filter systems pays
durability - these are the typical benefits of each HSM baling
off quickly as the oil consumption is drastically reduced. These
press.
advantages turn each HSM baling press into an investment that
is profitable over its entire service life.
8
Reliable: the strapping
• Secure fully automatic bale strapping
• Clean twisting thanks to reliable twisting technology
Flexible: the press channel
•Hydraulic regulation of the conical press channel depending on material
•Optimal bale quality even when material is frequently changed
Robust: the construction
•Solid steel construction, with highly resistant Hardox steel depending
on the model and application
•Strong press ram for a long service life
Intelligent: the control unit
•Siemens SPS control with clear text display and diagnosis memory
•Easy operation and best-possible evaluability and control functions
•Modern control programme with touch screen (HSM VK 12018 R)
•Diagnosis connector for remote diagnosis and troubleshooting via modem
connection
Accessible: all relevant functional parts
•Folding, easily accessible lateral twisting unit
•All lubrication points can be accessed easily
•Large, solid mounted inspection doors
•Easy access to all functional parts which require servicing
•Perfect function and maximum ease of service
Economical: the drive
•Energy-saving drive technology
Efficient: the blades / shearing technology (without picture)
•Special blade shapes requires lower shearing power
HSM VL 820
9
HSM AK 807
Processing industry
Department stores
Document shredding facilities
For industrial applications with small
material loads
Others
AK 807, AK 1407 Kontinuo
10
Pressing power up to 400 kN
Volume throughput up to 0.7 t/h
Bale weight up to 120 kg
HSM AK 4014
11
General characteristics AK 807 / AK 1407 Kontinuo
• Industrial applications with small material loads
• Control of compression cycle via light barrier
• Throughput up to approx. 0.7 tons per hour
• Compact bale dimensions
• Suitable for continuous loading
• Low space requirement
• Variety of uses
• Approved system solution and technology
• Operating side can be selected
HSM AK 807
HSM AK 1407 Kontinuo
Suitable for applications with a throughput up to
approx. 36 m³/ hour
Suitable for applications with a throughput up to
• Continuous feeding baling press
• Fully automatic compression
• Manual strapping
• Loading hopper for continuous feeding
• Low price, reliable
• Compresses paper, cardboard, textile fibres and plastic packaging
• Especially suitable for air feed connection
• Manual strapping
• Mainly presses cardboard and light paper
500 mm
500 mm
600 mm
400 - 800 mm
Pressing power
82 kN
700 mm
300 - 700 mm
Pressing power
140 kN
Volume throughput up to approx. 0.7 t / h
Bulk weight
up to approx. 20 kg / m³
Bulk weight
Bale weight
up to approx. 60 kg (depending on material)
Bale weight
Cylce time
approx. 17.6 s / cycle
Cylce time
Strapping
3-fold manual with polyester tape
Strapping
3-fold manual with polyester tape
12
AK 4014 V / AK 4014 V RL
· Compact, semi-automatic Chanel Baling Press for retail
chains and trading companies
· Compresses cardboard
· Very low space requirement
· Approved system solution and technology
AK 4014 V / AK 4014 V RL
Suitable for applications with a thoughput up to
· Especially large loading aperture for bulky materials
· High throughput capacity
· Convenient filling via hydraulic lifting/tilting device
· Side or rear loading possible
· High specific pressing power provides a high compaction of the
material and consequently an optimum HGV load
·Vertical, semi-automatic strapping of the bale saves space and
handling effort
· Low noise emission
· Process capable operating mode
· Cost-saving strapping technique with twine
750 mm
750 mm
· Innovative press cylinder concept
1200 mm
Pressing power
400 kN
Bulk weight
Bale weight
Cylce time
approx. 37 s / cycle
Strapping
3-fold vertical with strapping yarn
13
HSM VK 2310
Processing industry
PET bottles / UBC disposal
For industrial applications with small
to medium material loads
Printing and paper industry
VK 1005, VK 1206, VK 1210, VK 2306, VK 2310
14
HSM VK 1210
15
General characteristics VK 1005, VK 1206, VK 1210
• Industrial applications with small to medium material
loads
• Variety of uses
• Suitable for many different materials
HSM VK 1005
HSM VK 1206
Suitable for applications with a throughput up to approx.
52 m³/ hour
92 m³/ hour
• The smallest fully-automatic baling press
• Bestseller in the small to medium HSM range
• Particularly suitable for the connection with HSM Duo or
TriShredder
• Tried and tested for years, reliable and with multiple uses
• Optimal for compressing shredded paper and cardboard
• Optimal for connecting to air feeding systems (fast cycle
times) - 600 mm loading aperture
450 mm
550 mm
16
• Particularly suitable for cardboard, foils and PET bottles / UBC
500 mm
600 - 1000 mm
700 mm
600 - 1200 mm
HSM VK 1210
Suitable for applications with a throughput up to approx. 110 m³/ hour
• Similar to VK 1206, with larger loading length
• Particularly suitable for cardboard, foils and PET bottles / UBC
• Loading aperture of 1000 mm suitable for larger material pieces and higher
throughput rates
500 mm
700 mm
600 - 1200 mm
HSM VK 1206
HSM VK 1210
Pressing power 110 kN
160 kN
160 kN
Volume throughput up to approx. 1 t / h
up to approx. 1.8 t / h
up to approx. 2.2 t / h
Model
HSM VK 1005
Bulk weight
Bale weight
up to approx. 120 kg (depending on material) up to approx. 200 kg (depending on material) up to approx. 200 kg (depending on material)
Cycle time
Strapping
3-fold fully automatic with wire
17
General characteristics VK 2306, VK 2310
• Industrial applications with small to medium material
loads
• Variety of uses
• Suitable for many different materials
HSM VK 2306
• Similar to VK 12 series, with higher pressing power
• High bale density, higher bale weights
• Higher shearing forces
• Compresses paper, cardboard, foils and PET bottles / UBC
• Particularly suitable for PET / UBC compaction and for special applications
500 mm
700 mm
600 - 1200 mm
Pressing power
240 kN
Bulk weight
Bale weight
Cylce time
approx. 12.3 – 6.3 s / cycle
Strapping
18
HSM VK 2310
• Similar to VK 12 series, with higher pressing power
• High bale density, higher bale weights
• Compresses paper, cardboard, foils and PET bottles / UBC
• Loading aperture of 1000 mm suitable for larger material pieces and higher throughput rates
500 mm
700 mm
600 - 1200 mm
Pressing power
240 kN
Bulk weight
Bale weight
Cylce time
Strapping
19
HSM VK 4812
Processing industry
Department stores
For industrial applications with medium
material loads
Others
20
VK 2012, VK 3008, VK 3012,
VK 4208, VK 4212, VK 4812
HSM VK 2012
21
General characteristics
VK 2012, VK 3008/VK 3012, VK 4208/VK 4212 / VK 4812
• Tried and tested industrial applications with medium
material loads
• Versatile use, also suitable for special materials
(on request)
• Suitable for continuous loading with conveyor belt,
air feeding or similar
• Suitable for different materials with bulk weights
up to 60 kg/m³
• Integration into automated industrial production
processes
HSM VK 2012
HSM VK 3008 / VK 3012
228 m³ / hour
244 m³ / hour
• Low price solution for light goods up to approx. 40 kg/m³
bulk weight
• Versatile solution for materials up to approx. 50 kg/m³ bulk
weight
• Particularly suitable for compressing lighter cardboard
• Particularly suitable for compression of paper, cardboard
and foils
• Large loading aperture suitable for bulky materials
• High compression and bale weights
• VK 3008 for fast cycle times, 800 mm loading aperture
• VK 3012 with large loading aperture (1140 mm)
800 mm
700 mm
800 mm
600 - 1200 mm
Pressing power
240 kN
700 mm
600 - 1200 mm
Pressing power
310 kN
Bulk weight
Bulk weight
Bale weight
Bale weight
Cycle time
approx.19.6 – 10.1 s / cycle
Cycle time
approx.13 – 7.6 s / cycle
Strapping
Strapping
22
HSM VK 4208 / VK 4212
HSM VK 4812
247 m³ / hour
301 m³ / hour
• Versatile solution for materials up to approx. 60 kg /m³
bulk weight
• For materials up to approx. 60 kg/ m³ bulk weight
• Suitable for compressing paper, cardboard, shredded material
and foils
• Large bales and higher bale weights
• With large loading aperture and higher pressing power
• VK 4208 for fast cycle times
• VK 4212 with large loading aperture for optimised feeding methods
800 mm
700 mm
750 mm
600 - 1200 mm
Pressing power
420 kN
1100 mm
600 - 1200 mm
Pressing power
480 kN
Bulk weight
Bulk weight
Bale weight
Bale weight
Cycle time
approx.11.8 – 7.6 s / cycle
Cycle time
Strapping
Strapping
23
General characteristics VK 4012
• Industrial applications with medium material loads
and special requirements
• For continuous loading with conveyor belt
or for manual feeding
• Suitable for integrating into automated
production and disposal processes (e.g. central storages,
distribution centres, etc.)
• Suitable for materials with bulk weights up to
approx. 40 kg / m³
HSM VK 4012
Processing industry
Disposal companies
Department stores
For industrial applications with
special requirements
Others
VK 4012
24
HSM VK 4012
Suitable for applications with a throughput up to approx. 257 m³ / hour
• Versatile solution for materials up to approx. 40 kg/m³ bulk weight
Bale weight • Particularly suitable for compressing lighter packaging materials, such as
cardboard and foils
up to 400 kg
• Compact, space-saving design
• Large loading aperture
720 mm
900 mm
600 - 1200 mm
Pressing power
450 kN Volume throughput up to approx. 12.8 t / h
Bulk weight
Bale weight
up to approx. 400 kg Cylce time
approx. 15.7 – 11.4 s / cycle Strapping
25
HSM VK 5512
Processing industry
Disposal companies
Department stores
For professional disposal management or
larger industrial applications - with high
throughput rates
Others
26
VK 5512, VK 7215
HSM VK 5512
Bale weight up to approx. 620 kg
HSM VK 5512
27
General characteristics VK 5512, VK 7215
• 5-fold strapping for optimised bale result
• Particularly suitable for cardboard, paper and foils and
also for compressing DSD goods and PET bottles / UBC
• Also suitable for materials with bulk weights higher
60 kg / m³
• Optimised bale dimensions and bale weights for efficient
truck loading
• Large loading aperture, quick mode of operation
• Control of compression cycle via light barriers
• Available as an option with frequency-regulated drive –
saves 40% of the energy used by standard drives
HSM VK 5512
• Versatile solution also for materials with bulk weights higher 60 kg / m³
• Particularly suitable for compression of cardboard, foils, DSD goods, PET bottles / UBC
and much more on request
• For continuous loading
750 mm
1100 mm
600 - 1200 mm
Pressing power
560 kN
Bulk weight
> 60 kg / m³
Bale weight
Cylce time
approx. 15.9 – 8.5 s / cycle (depending on driving and strapping)
Strapping
28
HSM VK 7215 R
• Versatile system also for materials with bulk weights higher 60 kg / m³
• For professional disposal management o larger industrial applications
• High throughput capacity
• For cardboard, paper, foils, DSD goods, PET bottles / UBC (and much more on request)
• 1500 mm loading aperture
750 mm
1100 mm
600 - 1200 mm
Pressing power
720 kN
Bulk weight
> 60 kg / m³
Bale weight
Cylce time
Strapping
29
General characteristics VK 6015
• 4-fold strapping for optimised bale result
• Particularly suitable for cardboard, paper and foils and
also for compressing DSD goods and PET bottles / UBC
60 kg / m³
• Optimised bale dimensions and bale weights for efficient
truck loading
• Large loading apertures, quick mode of operation
HSM VK 6015
Processing industry
Disposal companies
For industrial applications with special
requirements
Department stores
Others
30
VK 6015
HSM VK 6015
• Very high specific pressure - for high compaction
Bale weight • High shearing force
up to 470 kg
• Versatile system also for materials with bulk weights higher 60 kg / m³
• Particularly suitable for compression of paper, cardboard, foils, production
remains, e.g. trimmings from a variety of materials
720 mm
720 mm
600 - 1200 mm
Pressing power
580 kN / 720 kN
Bulk weight
> 60 kg / m³
Bale weight
Cylce time
Strapping
31
HSM VK 12018 R
Processing industry
Disposal companies
For professional disposal management or
major industrial applications
Department stores
Others
32
VK 8818, VK 8818 R, VK 12018 R
HSM VK 12018 R
33
General characteristics VK 8818, VK 8818 R, VK 12018 R
• Versatile use, tried and tested many times
• High bale weights, optimised bale sizes
• Suitable for most varied materials, e.g. cardboard,
paper and foils, DSD goods, sorted residual waste
and substitute fuels
• Very sturdy construction
60 kg / m³
• Large loading apertures, fast mode of operation
• For continuous operation with all standard conveyor
and feeding facilities
HSM VK 8818 / VK 8818 R
• High pressing power
• 5-fold strapping for optimal bale result with expansive materials
• Loading aperture 1000 x 1800 mm suitable for bulky material
• Versatile solution also for materials with bulk weights higher 60 kg / m³
• Optimised bale dimensions and bale weights for efficient truck loading
• VK 8818 R suitable for residual waste (with Hardox steel)
750 mm
1100 mm
600 - 1200 mm
Pressing power
880 kN / 1000 kN Volume throughput up to approx. 32.4 t / h
Bulk weight
> 60 kg / m³
Bale weight
Cylce time
Strapping
34
HSM VK 12018 R
•Extremely high pressing power
•Optimised bale dimensions and bale weights for efficient
truck loading
•Large loading aperture suitable for bulky material
•5-fold strapping for optimal bale result also with expansive
materials
•For continuous operation with all standard conveyor and
feeding facilities
•Solid steel construction with extremely wear-resistant,
replaceable Hardox steel
•For large volumes
•Easy access to all servicing parts by large inspection doors
•Modern control programme with touch screen
1100 mm
1100 mm
600 - 2000 mm
Pressing power
Bulk weight
> 60 kg / m³
Bale weight
Cylce time
Strapping
35
We are your partner –
for products and project planning!
HSM does not just offer hardware alone, but provides individual
wide range of options and accessories, our disposal solution can
system solutions as well. When it comes to demanding systems,
be fully integrated into your existing operation and processes.
you can benefit from our extensive know-how and broad expe-
The individualised design makes the entire system efficient. Get
rience. Experienced HSM specialists assist you right from the
in touch with us and HSM will find the right solution for your
start on site and provide ongoing support and service. With the
individual requirements.
VK 5512
Süddekor GmbH at Laichingen /
Germany
36
VK 8818 R
AFM Entsorgungsbetrieb GmbH at
Feldkirchen / Germany
VK 12018 R
Breitsamer Entsorgung GmbH at
München / Germany
Options
Shearing blade clearing device
Modem
Pre-Compactor
• Removes material jams in front of the
shearing blade
• For external communication and data
transmission; enables intervention in
the machine control from the HSM
factory (for programme changes and
servicing)
• For pre-compacting pressing material
Protective sound cover
Feeding systems
Frequenzy inverter
• Protects the driving unit against dirt
and dust and reduces the noise level
to up to 9 dB(A)
• Lifting/tilting systems, conveyor
technology or suction systems for
loading the baling press
· Energy savings, process optimisation,
energy-saving motor drive
• Prevents bridges in the loading shaft
• Optimises filling and throughput
capacity
· Available for VK 5512, VK 6015, VK
7215 R, VK 8818, VK 8818 R, VK
12018 R
Other options:
• Motors and pumps in many special voltages on request
• Special paintwork in the colour of your choice
• Control cabinet heatings at ambient temperatures of below
10 °C
• Adaptation hopper for optimum connection to feeding
conveyor, cyclone or similar
• Tank heatings at ambient temperatures of below 4 °C
• Working hour meter
• Oil cooler for use during continuous operation or high ambient
temperatures
• Bale chute, bale discharge
• Extension of control system for multiple components with
separate control panel in feeding area
• and much more
• Acoustic or visual warning signals
HSM special technical solutions and optional features
Anything you need is possible: Depending on the purpose and
solution to resolve disposal tasks in the best possible way. All
your individual requirements, other function modules can be
models up to HSM VK 42 could also be equipped with manual
added to each baling press. The modular system comes with the
strapping (AK).
37
General characteristics HL 3521 / HL 3521 S
• Industrial applications with medium material loads and
• Suitable for materials with bulk weights up to approx.
80 kg / m³
HSM HL 3521
Processing industry
Disposal companies
Department stores
For industrial applications with
Others
HL 3521 / HL 3521 S
38
HSM HL 3521 / HL 3521 S
Pressing power Suitable for compressing materials with high volume
up to 320 kN
• Bestseller for highly expansive materials
Bale weight • Versatile solution for materials up to approx. 80 kg /m³ bulk weight
up to 600 kg
• Particularly suitable for compressing paper, cardboard, foils and special materials
• Even suitable for highly expansive foils, foams, car tyres, carpet remains, even
refrigerators and much more
• Large loading aperture with two hydraulic loading flaps
• For manual feeding and strapping
800 mm
1000 mm
1200 mm
Pressing power
Bulk weight
Bale weight
up to approx. 600 kg (depending on material) Cylce time
approx. 46 – 21 s / cycle Strapping
6-fold manual with quick-link wire or polyester tape
39
Technical details at a glance:
Model
Main
driving power
in kW
Pressing
power
in kN
Specific
pressing power
in N/cm3
Cycle time in
idle operation
(theor.) in m3/h
Volume
throughput
in idle operation
(theor.) in m3/h
Volume
throughput at
20 kg/m3 in t/h
Volume
throughput at
50 kg/m3 in t/h
Bale weight in kg
with 1200 mm
bale length
AK 807
AK 4014 V / AK 4014 V RL
HSM VK 1005
HSM VK 1206
HSM VK 1210
HSM VK 2012
4
7.5
7.5
7.5
9.2
9.2
9.2
15
9.2
15
9.2
15
15
22
15
22
15
22
22
30
22
30
15
22
30
30
45
55
30
45
55
30
45
55
75
55
75
90
90
90 + 45
90 (with FU 75)
90+45
(with FU 2x45)
90
90 + 55
90 + 90
82
140
400
110
160
160
240
240
240
240
240
240
310
310
310
310
450
450
420
420
420
420
480
480
480
560
560
560
580
580
580
720
720
720
720
720
720
720
880
880
1000
1000
32.8
33.3
70
44.4
45.7
45.7
42.9
42.9
68.6
68.6
68.6
68.6
55.4
55.4
55.4
55.4
69.4
69.4
75
75
75
75
58.2
58.2
58.2
67.9
67.9
67.9
111.9
111.9
111.9
138.9
138.9
138.9
138.9
87.3
87.3
87.3
106.7
106.7
120
120
17.6
27.8
37
8.1
8.2
11.5
19.6
10.1
12.3
6.3
17.2
8.8
10.6
7.6
13
9.4
15.7
11.4
9.6
7.6
11.8
9.3
21.2
16.5
12.3
15.9
11
8.5
17.5
12
9.4
22.1
15.2
11.8
8.6
12.9
9.3
8.8
12.6
8.2
12.6
8.2
36
35
93
52
92
110
117
228
62
120
73
143
153
211
177
244
186
257
168
214
195
247
175
225
301
233
338
435
160
233
299
127
184
237
326
346
477
505
423
649
423
649
0.72
0.71
1.07
1.05
1.84
2.19
2.34
4.57
1.23
2.4
1.47
2.86
3.05
4.22
3.54
4.88
3.72
5.14
3.36
4.27
3.89
4.95
3.5
4.5
6.02
4.66
6.76
8.7
3.21
4.65
5.99
2.53
3.68
4.73
6.51
6.93
9.54
10.1
8.46
12.97
3.08
6.01
3.67
7.15
7.64
10.54
8.84
12.21
9.3
12.84
8.4
10.68
9.73
12.36
8.76
11.26
15.05
11.65
16.9
21.74
8.02
11.63
14.97
6.34
9.19
11.83
16.28
17.32
23.84
25.24
21.15
32.43
30-60 (with 600 mm)
80-120 (with 700 mm)
up to 300
60-120 (with 1000 mm)
100 - 200
100 - 200
170 - 300
170 - 300
140 - 250
140 - 250
140 - 250
140 - 250
190 - 350
190 - 350
190 - 350
190 - 350
250 - 400
250 - 400
220 - 420
220 - 420
220 - 420
220 - 420
300 - 550
300 - 550
300 - 550
300 - 550
300 - 550
300 - 550
250 - 450
250 - 450
250 - 450
260 - 470
260 - 470
260 - 470
260 - 470
340 - 620
340 - 620
340 - 620
500 - 700
500 - 700
up to approx. 750
up to approx. 750
1200
1200
1200
99.2
99.2
99.2
14.7
8.9
7.4
533
880
1066
10.66
17.59
21.32
26.66
43.98
53.31
700 - 1100
700 - 1100
700 - 1100
9.5 / 15
22
320
320
40
40
46.0 / 24.0
21
176 / 275
317
-
-
300 - 600
400 - 500
HSM VK 2306
HSM VK 2310
HSM VK 3008
HSM VK 3012
HSM VK 4012
HSM VK 4208
HSM VK 4212
HSM VK 4812
HSM VK 5512
HSM VK 6015
HSM VK 7215
HSM VK 8818 / VK 8818 R
HSM VK 12018 R
HSM HL 3521
HSM HL 3521 S
Explanations of the technical data:
• Main driving power
Rated power of baler driving motor without additional aggregates (e.g. oil cooler).
• Pressing power
Cylinder piston surface multiplied with the maximum hydraulic pressure (theoretical value).
• Specific pressing power
Force in N acting on 1 cm² of the material to be compressed.
• Cycle time in idle operation (theor.)The time it takes for the press ram to move forward without material and return idling to the home position.
The pressing time does not depend on material.
• Volume throughput in idle operation (theor.)The maximum volume that can be theoretically pressed in one hour without interruption of the pressing procedure
for loading or strapping. It is calculated by dividing the press chamber volume by the pressing time.
• Volume throughput at 20 / 50 kg/m³The maximum weight that can be theoretically pressed in one hour at a bulk weight of 20 / 50 kg/m³ without
interruption of the pressing procedure for loading or strapping.
• Bale weightBale weight varies depending on the type, humidity and condition of the compressed material and on bale length /
height. Bale weight with 1200 mm length (differing data to bracket).
• Bale sizeThe height/length of the bales varies depending to the expansion force of the compressed material. With channel
baling presses the bale length can be set variable within the specified limits.
BG-
40
T
ER
ÜF
PR Z
geprüfte
Sicherheit
Weight Tank capacity
in l
in t
ModelWeight
in t
Bale size
W x H x L in mm
Bale / channel
cross-section
W x H in mm
Strapping
x-fold
Loading aperture
W x L in mm
Loading volume
in m3
Tank capacity
in l
500 x 500 x 400-800
700 x 600 x 300-700
750 x 750 x 1200
550 x 450 x 600-1000
700 x 500 x 600-1200
700 x 500 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
700 x 500 x 600-1200
700 x 500 x 600-1200
700 x 500 x 600-1200
700 x 500 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
900 x 720 x 600-1200
900 x 720 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
700 x 800 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750x 600-1200
1100 x750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
720 x 720 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
1100 x 750 x 600-1200
500 x 500
700 x 600
750 x 750
550 x 450
700 x 500
700 x 500
700 x 800
700 x 800
700 x 500
700 x 500
700 x 500
700 x 500
700 x 800
700 x 800
700 x 800
700 x 800
900 x 720
900 x 720
700 x 800
700 x 800
700 x 800
700 x 800
1100 x 750
1100 x 750
1100 x 750
1100 x 750
1100 x 750
1100 x 750
720 x 720
720 x 720
720 x 720
720 x 720
720 x 720
720 x 720
720 x 720
1100 x 750
1100 x 750
1100 x 750
1100 x750
1100 x 750
1100 x 750
1100 x 750
3
3
3
3
3
3
4
4
3
3
3
3
4
4
4
4
3
3
4
4
4
4
4
4
4
5
5
5
4
4
4
4
4
4
4
5
5
5
5
5
5
5
450 x 710
650 x 650
670 x 1315
500 x 475
620 x 600
620 x 1000
620 x 1140
620 x 1140
620 x 600
620 x 600
620 x 1000
620 x 1000
620 x 800
620 x 800
620 x 1140
620 x 1140
820 x 1250
820 x 1250
620 x 800
620 x 800
620 x 1140
620 x 1140
1020 x 1250
1020 x 1250
1020 x 1250
990 x 1250
990 x 1250
990 x 1250
640 x 1500
640 x 1500
640 x 1500
640 x 1500
640 x 1500
640 x 1500
640 x 1500
990 x 1500
990 x 1500
990 x 1500
990 x 1800
990 x 1800
990 x 1800
990 x 1800
0.18
0.27
0.70
0.12
0.21
0.35
0.64
0.64
0.21
0.21
0.35
0.35
0.45
0.45
0.64
0.64
0.81
0.81
0.45
0.45
0.64
0.64
1.03
1.03
1.03
1.03
1.03
1.03
0.78
0.78
0.78
0.78
0.78
0.78
0.78
1.24
1.24
1.24
1.49
1.49
1.49
1.49
30
63
70
70
180
180
180
300
180
300
180
300
300
300
300
300
300
300
300
630
300
630
300
300
300
630
630
1250
630
630
1250
630
630
1250
1250
1250
1250
1250
2000
2000
2000
2000
1.0
1.5
4.4
1.2
3.5
4.0
5.0
5.0
3.8
3.8
4.0
4.0
6.3
6.3
6.3
6.3
7.0
7.0
6.3
6.3
6.3
6.3
10.0
10.0
10.0
17.5
17.5
17.5
15.5
15.5
15.5
15.5
15.5
15.5
15.5
24.0
24.0
24.0
30.0
30.0
30.0
30.0
AK 807
AK 4014 V / AK 4014 V RL
HSM VK 1005
HSM VK 1206
HSM VK 1210
HSM VK 2012
1100 x 1100 x 600-2000
1100 x 1100 x 600-2000
1100 x 1100 x 600-2000
1100 x 1100
1100 x 1100
1100 x 1100
5
5
5
990 x 1800
990 x 1800
990 x 1800
2.18
2.18
2.18
2000
3000
3000
38.0
38.0
38.0
HSM VK 12018 R
800 x 1000 x 1200
800 x 1000 x 1200
800 x 1000
800 x 1000
6 ( man.)
6 ( man.)
740 x 2100
740 x 2100
1.86
1.86
300
300
5.2
5.5
HSM HL 3521
HSM HL 3521 S
•
•
•
•
•
•
Bale / channel cross-section
Strapping
Loading aperture
Loading volume
Tank capacity
Weight
HSM VK 2306
HSM VK 2310
HSM VK 3008
HSM VK 3012
HSM VK 4012
HSM VK 4208
HSM VK 4212
HSM VK 4812
HSM VK 5512
HSM VK 6015
HSM VK 7215
HSM VK 8818 / VK 8818 R
Width x height of bale or of press channel.
Information concerning the number of times the bales are strapped.
Size of the opening through which material can be loaded.
Loading aperture x height of press chamber.
Volume of hydraulic oil tank in litres.
Net weight of machine without packaging, loaded material, feeding system or options.
Voltage / frequency
Three-phase current power supply, 3 x 400 V / 50 Hz.
Practical volume throughputThe practical volume throughput is up to 70 % of the theoretical volume throughput and depends on the loading
method, the bulk weight, the type of material and control delays.
Bulk weight
Weight of the loaded material per cubic meter. The bulk weight affects the volume throughput.
Throughput capacity
Max. amount (weight / volume) that can be theoretically processed in one hour.
All mentioned performance data are approximate values depending on material, bulk weight, kind of feeding and type of baler.
All technical data and dimensions are approximate values. Technical and design modifications reserved.
41
Model dimensions:
Model
Model
A
B
C
D
E
F
G
H
L
M
N
O
P
R
S
HSM AK 807
3935
1200
500
500
710
1400
155
-
-
-
-
-
-
450
-
3600
-
700
600
650
-
160
-
-
-
-
-
-
680
-
HSM AK 4014
5243
1730
750
750
1315
2436
277
2850
-
-
-
-
-
670
-
HSM AK 4014 V RL
6281
1730
750
750
1315
2391
277
2850
-
-
-
-
-
670
-
HSM VK 1005
3800
1500
550
450
475
1100
148
630
1480
790
1300
-
-
500
-
HSM VK 1206
4925
2000
700
500
600
1940
210
730
1800
1025
2030
1210
1940
620
1200
HSM VK 1210
5725
2000
700
500
1000
1940
210
730
1800
1025
2030
1210
1940
620
1200
HSM VK 2012
6700
2500
700
800
1140
2030
240
1050
1700
900
1840
1240
2030
620
1405
HSM VK 2306
5425
2500
700
500
600
1940
210
730
1800
1025
2030
1210
1940
620
1200
HSM VK 2310
6225
2500
700
500
1000
1940
210
730
1800
1025
2030
1210
1940
620
1200
HSM VK 3008
6100
2500
700
800
800
2030
240
1050
1700
900
1840
1240
2030
620
1405
HSM VK 3012
6700
2500
700
800
1140
2030
240
1050
1700
900
1840
1240
2030
620
1405
HSM VK 4012
7190
3000
900
720
1250
2350
210
800
2090
1126
2140
1440
2130
820
-
HSM VK 4208
6600
3000
700
800
800
2030
240
1050
1700
900
1840
1240
2030
620
1405
HSM VK 4212
7200
3000
700
800
1140
2030
240
1050
1700
900
1840
1240
2030
620
1405
HSM VK 4812
7680
2500
1100
750
1250
2400
230
860
2520
1230
2180
1525
2400
1020
1255
HSM VK 5512
8990
3400
1100
750
1250
3000
380
1023
2615
1342
2204
-
-
990
-
HSM VK 6015
10170
3500
720
720
1500
2300
380
975
2035
1125
1790
-
-
640
-
HSM VK 7215
9810
3400
1100
750
1500
3000
380
1023
2615
1342
2204
-
-
990
-
HSM VK 8818 / VK 8818 R
11400
4000
1100
750
1800
3000
380
1023
2615
1342
-
-
-
990
-
HSM VK 12018 R
12400
4000
1100
1100
1800
3452
470
1460
2660
1377
-
-
-
990
-
HSM HL 3521
6700
-
800
1000
2100
-
210
-
-
-
-
-
-
740
-
HSM HL 3521 S
7900
-
800
1000
2100
-
210
-
-
-
-
-
-
620
-
All technical data and dimensions are approximate values. Measurements in mm. Technical and design modifications reserved.
A
Overall length
L Wire insertion cylinder width to centre of baling press
B
Press channel length
M
Twisting unit width to centre of baling press
C
Press channel width, interior dimension
N
Overall width of wire boxes
D
Press channel height, interior dimension
O
Distance from centre of baling press to bevelled hopper
E Loading hopper length, cubic, interior dimension
P Overall height of bevelled hopper
F Loading hopper overall height, cubic
R
Loading hopper width, cubic, interior dimension
G
Ejection height of bale
S Loading height of bevelled hopper
H
Upper edge wire insertion cylinder
42
HSM VL 820
HSM – Specialist baler solutions for all applications.
HSM V-Press
HSM baling presses range with many advantages
• Attractive cost/performance ratio
• Service to fit your needs - large model variety
•Optimal bale sizes and weights - for perfect HGV load utilisation and reduction
on transport costs
• Easy-to-use
• High operational ﬂexibility - selectable programmes for pressing cardboard or foils
• Innovative control system ensure long service life
• High throughput rates
• Three configurations available eco, plus und max
Find more information on www.v-press.com
HSM V-Press 840
HSM Multiple chamber balers
Several chambers for different materials
• Parallel, sorted pressing of various material
• Any number of chambers can be suggested as required
• Safe, enclosed design
• Low-maintenance, durable electro-hydraulics
• Easy operation
HSM Barrell Presses
Short cycle times and very easy handling
• Very sturdy and powerful
HSM MKP 80
• With 170 or 270 kN pressing power
• Suitable for light metal and rolled hoop barrels
• Also available in EEx version according to CE Ex II 2 G EExde II CT4
• High throughput - up to 100 barrels per hour
• With sump tray for residual ﬂuid
• Front inspection window
HSM Horizontal Baling Presses
Large loading apertures, low overall heights
• Pressing power from 80 kN up to 320 kN
• Bale weight up to 600 kg
• Large loading aperture
HSM FP 3000
• Compaction against counterplate by horizontal moving press ram
• Feeding: manual or automatic
• Bale strapping: manual, with polyester tape or wire (HSM HL 3521)
• Advantage: low overall height, also suitable for bulky material
HSM HL 1615
If you want to know more about our comprehensive range of baling presses,
order our special catalogues. Of course, we are happy to talk to you in person.
Just call us, e-mail us or send us a fax.
43
HSM – the company
Cutting, shredding, compressing
Since 1971, HSM has been pursuing a clear strategy – a consistent commitment to quality “Made in Germany”. This
product and service quality is the key to success in both the offi ce technology and environmental technology business
sectors. As a specialist for products and services for data protection as well as technologies for optimising logistics and
recycling processes, HSM is one of the world’s leading providers.
Enquire now! We are always glad to help.
Head offi ce in Germany:
HSM GmbH + Co. KG · Austrasse 1 - 9 · 88699 Frickingen / Germany
Tel. +49 (0) 75 54 / 2100-0 · Fax +49 (0) 75 54 / 2100-160
[email protected] · www.hsm.eu
HSM Tochtergesellschaften und Vertriebsbüros:
Gratis Hotline
DE, AT, BE, NL, LU, DK
Tel. 00800 44 77 77 66
Fax 00800 44 77 77 67
HSM GmbH + Co. KG
Oficina Barcelona
C/Tona
Nave n° 15 “El Lago”
Pol. Ind. Monguit
08480 L’Ametlla del Vallès
Barcelona
Spain
Tel. +34 (0) 93 86 17 187
Fax +34 (0) 93 84 63 417
[email protected]
www.hsm.eu
HSM Vertrieb Deutschland
[email protected]
HSM Vertrieb Österreich
[email protected]
HSM Verkoop België, Nederland,
Luxemburg
[email protected]
HSM Salgs Support Danmark
[email protected]
HSM Commerciale Italia
[email protected]
HSM France SAS
Parc de Genève
240, Rue Ferdinand Perrier
69800 Saint-Priest
France
Tél. +33 (0) 4 72 21 05 80
Fax +33 (0) 4 72 51 74 81
[email protected]
www.hsm.eu
HSM of America LLC
419 Boot Road
Downington
PA 19335
USA
Tel. +1 (484) 237-2308
+1 (800) 613-2110
Fax+1 (484) 237-2309
[email protected]
[email protected]
www.hsmofamerica.com
HSM (UK) Ltd.
14 Attwood Road / Zone 1
Burntwood Business Park
Burntwood · Staffordshire
WS7 3GJ
United Kingdom
Tel. +44 (0) 1543 272 480
Fax +44 (0) 1543 272 080
[email protected]
www.hsmuk.co.uk
HSM Polska SP. z o.o.
ul. Emaliowa 28
02-295 Warszawa
Poland
Tel. +48 (0) 22 / 862 23 69
Fax +48 (0) 22 / 862 23 68
[email protected]
www.hsm.eu
Druckhaus Müller 03/2011 - # W52222
E-Mail / Hotline:

HSM Baling Press Systems

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