convertamatic 24 / 26 / 28

Transcription

Convertamatic™ 24D, 26D, 28D
Convertamatic™ 24C, 26C, 28C
Parts List
Advance Models 56315000(24D-C), 56315001(26D), 56315002(28D),
56315003(24C-C), 56315004(28D-C), 56315005(28C-C),
56315006(X24D-C), 56315007(X24C-C), 56315008(26D-C),
56315009(X26D-C), 56315010(26C-C), 56315011(X26C-C),
56315012(X28D-C), 56315013(X28C-C)
11/04 revised 7/05 FORM NO. 56042451
04-11
TABLE OF CONTENTS
Convertamatic™ 24C, 24D, 26C, 26D, 28C, 28D
04-12
DESCRIPTION
1
PAGE
Chassis System ................................................................................................. 2-3
Squeegee Linkage Assembly ............................................................................ 4-5
Decal System..................................................................................................... 6-7
Recovery System............................................................................................... 8-9
Scrub System-Disk ........................................................................................ 10-11
Scrub System-Cylindrical............................................................................... 12-13
Solution System / Electrical-1 ........................................................................ 14-15
Solution System / Electrical-2 ........................................................................ 16-17
Chemical Assembly (AXP Models Only) ........................................................ 18-19
Paddle Assembly ........................................................................................... 20-21
Squeegee Assembly ...................................................................................... 22-23
Wiring Diagram .............................................................................................. 24-25
Optional Kits & Accessories ................................................................................ 26
Brush Selector Guide-Disk ................................................................................. 27
Brush Selector Guide-Cylindrical ........................................................................ 28
Extended Scrub Kit ........................................................................................ 30-31
Squeegee Wand Kit ....................................................................................... 32-33
Optional Deck Kits ......................................................................................... 34-36
WHEN ORDERING PARTS
*
Use the 8 digit numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
FORM NO. 56042451
2
FORM NO. 56042451
CHASSIS SYSTEM
04-11
05-02
04-11
05-4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*
*
*
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
CHASSIS SYSTEM
Ref. No. Qty
Description
56003312
56003389
56370878
56001879
56001939
56001954
56002022
56002708
56002768
56002832
56002988
56003179
56003405
56003435
56003637
56009241
56900033
56219932
56379107
56262180
56315050
56315062
56315377
56315378
56315379
56315076
56315080
56315108
56315111
56315154
56315165
56315179
56315234
56315239
56315258
56315260
56315296
56365555
56391802
56409152
56756364
56315607
56412182
56009051
56467544
Nut, Hex Nyl Loc M12-1.75
Bearing, Sleeve
Wsh, Flt SAE 1/2
Wsh, Flt SAE 5/16
Wsh, Flt SAE #10
Wsh, Flt SAE 5/8
Nut, Hex Nyl Loc 1/4-20
Nut, Hex Nyl Loc 10-24
Nut, Hex Nyl Loc-Thin 10-24
Scr, Hex Hd SS 5/16-18x.62
Scr, Hex Thd To Hd M8-1.25x20mm
Nut, Hex Nyl Loc SS M8x1.25
Scr, Hex Hd SS 8-1.25x20mm
Scr, Hex M12-1.75x40mm
Scr, Hex Hd 3/8-16x4.25
Barb, 90 Elbow 3/8 X 1/2 Npt
Clamp, Hose SAE #6
Hose, Pvc .375
Hose, Spiral .500
Wheel, Pneumatic
Transaxle, 24v (M1)
Motor
Carbon Brush
Neoprene Mounting Sleeve
Weldment, Chassis TSBUS2005-895
Bushing
Pump, 24vdc (M7)
Cylindrical Mount
Bushing, Spacer
Assembly, Squeegee Linkage
Linkage Arm
Plate
Linkage Arm,
Shim
Bracket, Filter Mount
Solution Filter
Caster Swivel 4.0x2.0
Hose, Spiral .375
Barb, 90 Elbow 1/2 X 1/2npt
Clamp, Hose SAE #4
Ball Valve
Nipple, Hex 3/4-14
Scr, Pan Phil Thd Form 8-32 x .38
Chain
2
4
2
2
6
2
4
10
2
1
3
4
4
4
2
1
1
2
1
1
2
1
1
4
2
1
2
1
2
1
1
2
2
1
2
1
1
1
1
1
4
1
1
1
1
3
FORM NO. 56042451
4
FORM NO. 56042451
SQUEEGEE LINKAGE ASSEMBLY
04-11
04-11
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
SQUEEGEE LINKAGE ASSEMBLY
Ref. No. Qty
Description
56315165
56185264
56250414
56324350
56331076
56471220
56475480
56001833
56001836
56002098
56002840
56002850
56002852
56002901
56003123
56003682
56003692
56009084
56315082
56315151
56315153
56315180
56315196
56315240
56315245
56315295
56315338
Squeegee Linkage Assembly
Bearing, Flange
Bearing, Flange
Wheel
Collar
Bushing
Knob
Scr, Hex Hd 1/4-20x1.50
Scr, Hex Hd 1/4-20x.62
Wsh, Flt SAE 1/4
Nut, Hex Nyl Loc-Thin 1/4-20
Nut, Hex Nyl Loc-Thin SS 1/4-20
Scr, Hex Hd SS 1/4-20x1.50
Scr, Soc Set 10-24x.38
Scr, Soc Shd .50 X .50 X 3/8-16
Scr, Soc Shd .50 X .75 X 3/8-16
Scr, Soc Set Loc 10-24x.19
Pin
Bracket, Squeegee Mount
Bracket, Wheel
Bracket, Squeegee Level
Weldment, Squeegee
Rod, Adjustment
Bushing, Squeegee Cable
Spring, Extension
Linkage Arm
1
8
2
1
2
1
1
1
2
1
3
1
8
1
1
6
2
2
1
1
1
1
1
1
1
2
4
5
FORM NO. 56042451
6
FORM NO. 56042451
DECAL SYSTEM
04-11
04-11
Item
1
2
3
4
5
6
7
DECAL SYSTEM
Ref. No. Qty
Description
56014601
56016688
56016689
56016690
56016691
56054192
56016349
Decal, Caution
Decal, Battery Wiring
Decal, Convertamatic
Decal, Circuit Breaker
Decal, Ladder Diagram
Decal, Charger
Decal, AXP
1
1
2
1
1
1
1
7
FORM NO. 56042451
8
FORM NO. 56042451
RECOVERY SYSTEM
04-11
04-11
Item
1
2
3
*
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
RECOVERY SYSTEM
Ref. No. Qty
Description
56315375
56412154
56412218
56397098
56001906
56001993
56002053
56477613
56002098
56002145
56002849
56002896
56002919
56003003
56003633
56315346
56305464
56397142
56315088
56315093
56315096
56315098
56315099
56315102
56315141
56315220
56315257
56315268
56315272
56315293
56315303
56440213
Foam, Acoustical
Gasket, Vacuum Duct
Motor, Vac 24vdc (M4)
Carbon Brush set of 2
Wsh, Flt STD 1/4
Scr, Pan Phil 10-24x.50
Wsh, Flt STD #10
Tie, Cable
Wsh, Flt SAE 1/4
Scr, Pan Phil 1/4-20x.50
Nut, Hex Nyl Loc-Thin SS 10-24
Scr, Pan Phil SS 10-24x.62
Wsh, Flt STD SS #10
Scr, Pan Phil SS Type B 10-16x.50
Plate
Plug,3/4 Hex Pipe
Drain Hose
Tank, Recovery
Cover, Recovery Tank
Switch, Electromagnetic (S4)
Gasket
Screen, Fan Inlet
Shroud, Vac Motor
Mount, Vibration
Gasket, Recovery Lid
Clamp, P
Vac Hose Assy.
Cable Assy
Hinge
Retaining, Strap
Clamp, Hose SAE #32
1
1
1
1
1
5
4
2
3
3
2
2
4
1
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
2
2
9
FORM NO. 56042451
10
FORM NO. 56042451
SCRUB SYSTEM - DISK
04-11
04-11
05-03
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
*
*
21
22
23
24
25
26
27
28
29
*
30
31
32
33
34
35
36
37
SCRUB SYSTEM - DISK
Ref. No. Qty
Description
56002959
56324350
56001879
56002910
56002938
56003120
56003335
56003438
56003472
56003477
56003533
56003674
56003679
56003693
56009107
56257534
56314031
56315053
56315054
56315055
56315056
56315376
56397138
56315060
56315161
56315198
56315275
56315274
56315318
56315277
56315276
56315339
56396080
56396081
56315335
56249280
56002938
56003405
56003436
56009030
56009096
56407053
56314030
56397081
Pin, Cotter Hair
Wheel
Wsh, Flt SAE 1/2
Wsh, Flt SAE SS 3/8
Wsh, Flt SAE SS 5/16
Pin, Cotter Hair .0915 X .375
Scr Hex Loc SS 5/16-18 X .88
Scr, Soc Shd .38 X 1.00 X 5/16-18
Scr, Hex Loc SS M8-1x25mm
Scr, Hex Hd SS M10-1.5x20mm
Scr Hex Loc SS 3/8-24 X .62
Pin, Ring .50 X 1.63
Rivet, Nylon Tree Push-In (.218)
Wsh, Flt SS .378 X 1.000 X .120
Hose, Pvc .375
Hub, Drive
Scrub Deck , Disc, Cast, (28”)
Asm, Motor And Gear Unit, .42hp (M2 / M3)
Carbon Brush
Brush Spring
Hose, Pvc .375
Pin
Weldment, Actuator Bracket
Skirt, Rubber (26”)
Skirt, Rubber (24” & 28”)
Bumper, Extruded (28”)
Bracket
Lug, Counterclockwise (30-37)
Lug, Clockwise (30-37)
Tee, Barb (28”)
Tee, Barb (24” & 26”)
Nut, Hex Nyl Loc SS M8-1.25
Scr, Hex Hd SS M8-1.25 x 25mm
Wsh, Flt .193 x .875 x .060
Thermoid Disk
Brush Holder
Spring Retainer
3
1
2
8
7
2
2
4
1
6
4
8
2
3
2
1
2
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
2
1
1
11
* = Not Shown
FORM NO. 56042451
12
FORM NO. 56042451
SCRUB SYSTEM - CYLINDRICAL
04-11
04-11
05-02
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
*
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
SCRUB SYSTEM - CYLINDRICAL
Ref. No. Qty
Description
56002959
56003403
56407391
56407433
56412176
56001879
56002086
56002948
56003120
56003426
56003431
56003492
56003603
56003679
56315355
56315354
56315353
56219932
56315061
56412287
56315161
56315320
56315321
56315335
56315408
56315445
56315448
56315459
56315453
56315403
56315470
56315469
56315468
56410214
56412459
56003426
56002896
56003431
56009060
56315460
56315454
56315401
56315464
56315462
56315319
56315467
56315466
56315465
56106070
56407389
56407442
56002119
56003237
56315405
56407557
56407558
56106070
56407558
56315447
56396254
56407551
Pin, Cotter Hair
Nut, Hex Nyl Loc M6 1.00
Blade
Sheave, Poly V
Bushing
Wsh, Flt SAE 1/2
Scr, Soc Set Loc 5/16 18x.25
Scr, Hex Hd Loc 1/4 20x.75
Pin, Cotter Hair .0915 X .375
Scr, Hex Hd SS M6 1.0x16mm
Scr, Hex M6 1.0x95mm
Scr, Pan Phil Thd Form 1/4 20x.38
Manifold, PVC (28”)
Clamp, Hose SAE #6
Motor, 24 Vdc, .5 Hp, 1800 RPM (M2 / M3)
Brush / Spring Kit
Pin
Harness, Brush
Belt, Auto Tension
Tee, Barb
Drive End Assy (#36-43)
Cover, Belt
Idler End Assy (#44-48)
Hopper Assembly (28” / #29-35))
Hopper Assembly (26” / #29-35)
Hopper Assembly (24” / #29-35)
Housing, Weld’t (28”)
Strap
Wheel
Nut, Hex Nyl Loc SS M6 1.00
Scr, Pan Phil SS 10 24 x .62
Scr, Hex Hd SS M6 1.00 x 16mm
Wsh, Flt SS .260 x 1.00 x .074
Hopper (28”)
Hopper (26”)
Hopper (24”)
Hopper Screen (28”)
Hopper Bracket (28”)
Bearing, Ball
Spacer
Sheave, Poly V
Scr, Soc Set Loc 1/4 20 x .50
Key, Sq. .19 x .62
Bearing Plate
Spindle
Washer, Bearing
Bearing, Ball
Washer, Bearing
Idler Bearing Plate
Knob
Hub
3
2
2
2
2
6
4
6
2
8
2
2
2
2
2
2
2
2
2
1
1
2
2
1
2
2
2
1
1
1
1
1
1
2
2
4
2
4
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
13
* = Not Shown
FORM NO. 56042451
14
FORM NO. 56042451
SOLUTION SYSTEM / ELECTRICAL-1
04-11
05-02
04-11
05-02
Item
Ref. No. Qty
Description
1
2
4
6
7
8
9
10
11
12
13
16
21
25
26
27
29
32
33
34
36
38
42
43
46
48
49
61
63
64
65
67
68
71
73
74
76
77
78
79
80
81
82
83
84
100
101
102
103
56315285
56002959
56370878
56003312
56003403
56311057
56365777
56418669
56001832
56001879
56001939
56002035
56002684
56002841
56002849
56002894
56003174
56003415
56003633
56003679
56009139
56212242
56315089
56315104
56315130
56315186
56315191
56315284
56315517
56387302
56396049
56315380
56397203
56412276
56456830
56469380
56009019
56009062
56393303
56412071
56412262
56420018
56420019
56420020
56396268
56002786
56397188
56397187
56219932
Hinge
Pin, Cotter Hair
Bearing, Sleeve
Coupler, Chain
Lug, Brush Driver
Reducer, Barb
Scr, Flt Phil 1/4-20x1.00
Wsh, Flt SAE 1/2
Wsh, Flt SAE 5/16
Scr, Hex Hd 5/16-18x.62
Scr, Hex Hd 3/8-16x1.75
Nut, Hex Nyl Loc-Thin SS 10-24
Scr Hex Thd To Hd M6-1.0x16mm
Scr, Hex M12-1.75x35mm
Scr, Pan Phil SS Type B 10-16x.50
Scr, Pan Phil Loc 10-24x.38
Chain
Tank, Solution
Nose Cone, 24-26 Commercial
Weldment, Actuator Mount
Bracket, Linkage Pivot
Yoke, Actuator
Cover, Chemical Bottle
Cap, Raw
Spiral, Hose X .500
Lift Actuator Assembly (76-84)
Bushing
Solenoid Valve Assy. (L1)
Hose, Spiral .500
Spiral, Hose X .375
Clamp, P
Scr, Hex Thd Form 1/4-20 X .38
Scr, Pan Phil Thd Form 1/4-20 X .50
Actuator, Motor (M5)
Compression Spring
Housing, Spring
Compression Spring
Nut Retainer
Nut Retainer
Spring Housing Guide
Scr, Pan Phil 1/4-20 x 1.50 (onboard charger only)
Connector Assy (connected to batteries / onboard charger only)
Connector Assy (connected to machine / onboard charger only)
Clamp, Hose SAE #6
1
1
1
1
2
2
4
2
4
2
6
6
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
1
1
1
1
1
1
1
2
1
1
5
15
FORM NO. 56042451
16
FORM NO. 56042451
04-11
05-02
04-11
05-7
Item
Ref. No. Qty
Description
3
5
14
15
17
18
19
20
22
23
24
28
30
31
35
37
39
40
41
*
44
45
47
50
51
52
53
54
55
56
57
58
59
60
62
56364527 1
56407361 2
56001954 8
56001993 4
56002066 7
56002098 4
56002124 14
56002145 5
56002708 4
56002832 2
56002840 1
56002962 1
56003266 1
56002094 4
56009030 2
56009206 4
56244969 1
56264442 1
56303553 1
56303526 A/R
56315121 1
56315124 1
56315162 1
56315193 2
56315206 1
56315222 1
56315236 1
56315243 1
56315245 1
56315255 1
56315256 1
56315259 1
56315266 1
56315270 1
56315297 1
56315577 1
56396143 1
56409152 1
56410166 2
56412285 1
56486112 2
56009203 3
56412089 1
56412179 1
56469858 3
56002462 7
56002561 3
56009031 2
56315182 1
56315294 1
56397088 1
56009051 1
56409538 4
56315345 1
56397187 1
56002825 2
56315382 1
56315532 1
Knob
Clamp, Plastic
Wsh, Flt SAE #10
Scr, Pan Phil 1/4-20x.62 (Onboard Charger Only)
Regular Scrub
Old Pump
Wsh, Flt SAE 1/4
New Pump
Heavy Scrub
Nut, Hex Nyl Loc 1/4-20 (Onboard Charger Only)
Old Pump
New Pump
Extreme Scrub
Scr, Soc Shd .38 X .62 X 5/16-18
Old Pump
Ring, Ret Ext Type E 0.75 Dia
New Pump
Scr, Hex Hd 5/16-18x1.50
Scr, Pan Phil Thd Form 10-24x.38 (Onboard Charger Only)
Scr, Truss Phil-Blk 10-24x.50
Clamp, Hose SAE #12
Barb, 90 Ebow 3/4 X 3/8npt
Key Switch Assembly
Set of 2 Replacement Keys
Guide, Cable
Charger, On-Board 24v
Assembly, Electrical Box (85-96) TSBUS2005-897
Bushing, Flange
Bracket, Charger (Onboard Charger Only)
Panel, Electrical
Weldment, Squeegee Lift
Cable Assy
Bushing, Squeegee Cable
Circuit Breaker, 5 Amp
Plate, Circuit Breaker
Assembly, Paddle TSBUS2005-898
Charger Cord, Us (Onboard Charger Only)
Control Panel Assy (A1) NOTE #1
Hose, Pvc
Clamp, P
Gasket, Elect. Cover
Clamp, P (Onboard Charger Only)
Stud, 1/4-20
Fuse, 150 Amp (F1)
Contactor, 24 Vdc (K2 / Vac Motor)
Standoff, Insulated
Nut, Hex W/ Shprf 1/4-20
Scr, Pan Phil Thd Form 8-32x.50
Panel, Electrical
Speed Control (A2)
Contactor, 24v Spdt (K1 / Brush Motor)
Insulator, Terminal
Connector Assy (connected to batteries / non onboard charger only)
Connector Assy (connected to machine / non onboard charger only)
Scr, Pan Phil 1/4-20 x 1.25 (non onboard charger only)
Clip, Conduit
Gasket
66
69
70
72
75
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
104
105
* = Not Shown
17
NOTE #1: Order this control panel assy if you have the “Old Pump”
voltage reading across the solution pump (M7) leads.
NOTE #2: Order this control panel assy if you have the “New Pump”
Voltage
7
9.56
11.3
13 7
17
19.24
FORM NO. 56042451
18
FORM NO. 56042451
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
04-11
05-6
04-11
05-6
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
CHEMICAL ASSEMBLY (AXP MODELS ONLY)
Ref. No. Qty
Description
56315501
56003699
56315241
56315340
56315476
56315515
56315522
56315524
56002877
56002701
56002035
56315265
56219932
56412187
56315502
56315511
56315513
56315500
56315517
56315527
56315523
56315382
56003018
Chemical Tank Assy (1-8 & 22-23)
Bushing, 1/4 ID Snub
Pump, Chemical
Circuit Board Assy
Bracket, Chemical Pump
Bracket, Tank Mounting
Check Valve, 1/8 Barb, 125PSI
Hose, Chemical Resistant, 7”
Nut, Hex Nyl Loc SS 8-32
Scr, Hex Hd 5/16-18 x .62
Tee, Barb
Clamp, Hose SAE #6
Hose, .38 Spiral
Chemical Bottle As (15-18)
Indicator Assy
Decal, Blank
Chemical Tank
Cap
Insert, Dry Break
Cap, Dry Break, 1/8 Barb, 90°
Clip, Conduit
Scr, Pan Phil SS 8-32 x .38
1
1
1
1
1
1
1
3
2
2
2
1
2
1
1
1
1
1
1
1
1
2
2
19
FORM NO. 56042451
20
FORM NO. 56042451
PADDLE ASSEMBLY
04-11
05-5
04-11
05-5
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PADDLE ASSEMBLY
Ref. No. Qty
Description
56315266
56396197
56397029
56315231
56325654
56002006
56003197
56003354
56003527
56003545
56009030
56009096
56009287
56315229
56315230
56315251
56315280
56397015
56397109
56397170
56397171
56397172
56478246
56481890
Assembly, Paddle TSBUS2005-898
Potentiometer, 100k (R2)
Potentiometer, 5k (R1)
Harness, Handle
Spring, Compression
Wsh, Flt SAE #6
Scr, Pan Phil Plastite 6-18x.62
Scr, Pan Phil M4 X 12
Scr, Pan Phil Plastite 1/4-10x2.00
Scr, Pan Phil Plastite 8-10x.75
Wsh, Flt .193 X .875 X .060
Scr, Pan Phil Type B 8x2.00
Paddle, Back Cover
Paddle, Front Cover
Weldment, Handle Bar
Knob
Cam Controller
Sleeve
Washer, Plastic
Clamp
Potentiometer Fork
Tie, Cable
Clamp, P
1
1
1
1
2
2
6
1
1
4
2
1
1
1
1
1
1
1
1
3
2
1
1
2
21
FORM NO. 56042451
22
FORM NO. 56042451
SQUEEGEE ASSEMBLY
04-11
04-11
Item
SQUEEGEE ASSEMBLY
Ref. No. Qty
Description
15
56315291
56315290
56324350
56370711
56002851
56002907
56002909
56002938
56003472
56003666
56009111
56314347
56314348
56314028
56314322
56314026
56314323
56314027
56314324
56314271
56314325
56471194
1
1
2
2
2
2
2
2
2
2
6
1
1
1
1
1
1
1
1
1
1
1
Squeegee Assembly (24”)
Squeegee Assembly (26” & 28”)
Wheel
Nut, Thumb
Nut, Hex Nyl Loc SS 6-32
Scr, Soc Shd .38 X 1.00 X 5/16-18
Scr, Hex Hd SS 5/16-18x2.75
Nut, Wing SS 1/4-20
Squeegee Blade kit (24”) NOTE #1
Squeegee Blade kit (26” & 28”) NOTE #1
Strap, Front (24”)
Strap, Front (26” & 28”)
Strap, Left Rear (24”)
Strap, Left Rear (26” & 28”)
Strap, Right Rear (24”)
Strap, Right Rear (26” & 28”)
Squeegee Tool, Cast (24”)
Squeegee Tool, Cast (26” & 28”)
Latch Assembly
**
**
**
56315347
56315351
56314305
1
1
1
24” Squeegee Blade Kits
Kit, Gum Rubber Squeegee Blade NOTE #1
Kit, Linatex Squeegee Blade NOTE #1
Kit, Neoprene Squeegee Blade NOTE #1
**
**
**
56315348
56315352
56314062
1
1
1
26” & 28” Squeegee Blade Kits
1
2
3
4
5
6
7
8
9
10
11
12
13
14
23
** = Optional, Not Included
NOTE #1: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042451
04-11
WIRING DIAGRAM
24
05-4
(OPTIONAL)
ONBOARD BATTERY
NOTE: CONNECT GRN WIRE TO F2 AND DISCONNECT
CHARGER
RED WIRE FROM F2 FOR CHARGER OPTION
GRN
INTERLOCK
F2
RED
B+
1
2
BLK/WHT
CIRCUIT BREAKER, 5 AMP
B-
(OPTIONAL)
CHEMICAL RATIO SENSOR
SUPPLY
L2
2
YEL/GRN
COIL, RECYCLE SOLUTION SOLENOID
(OPTIONAL)
RED/BLK
B+
A2
1210 SPEED CONTROLLER
(1228 FOR 36V)
BLU/WHT
RED
WHT
M
+
BLK
WHT/GRA
BLK
WHT
-
M3
M
+
J2-1
VIO/YEL
J2-8
WHT/GRN
M
MOTOR, BRUSH ACTUATOR
RELAY N.O.
RELAY COMMON
J2-12
J1-8
J1-7
BLK
BLK
B-
SUPPLY
YEL/VIO
S4
1
BLK
BLK
+
M
-
BLK
M3
-
M
+
BLK
R2
R1
POT. 5K OHM THROTTLE
(OPTIONAL)
BLK
(OPTIONAL)
M9
+ M
-
YEL/VIO
CHEMICAL PUMP
S1
1
M10
+ M
1
M11
-
M
2
M7
+ M
36V ONLY
MOTOR, LEFT SIDE BROOM
+
BLK
MOTOR, RIGHT SIDE BROOM
BLU
M4
MOTOR, VAC
S2
(OPTIONAL)
2
-
GRN/BLK
SOLUTION PUMP
M8
+ M
ORN/RED
RECYCLE PUMP
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
BLK
BLK
M
FORM NO. 56042451
BLK
BLU/WHT
WHT/GRA
BLK
BLK
BLU/WHT
1
GRN/BLK
S6
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
RED
K2
BLK
ORN/RED
WHT
2
WHT/RED
WHT/RED
1
(OPTIONAL)
BLK
WHT/RED
S5
SWITCH, FLOAT
MOTOR, RIGHT BRUSH
RED
B1
2
MOTOR, RIGHT BRUSH
MOTOR, LEFT BRUSH
WHT
SOL. PUMP
MOTOR, LEFT BRUSH
POLARITY FOR CYLINDRICAL BRUSHES
M2
RECYCLE PUMP
1
POLARITY FOR DISC BRUSHES
M2
WHT
2
BLK
BRN
K1
-
BLK
YEL/VIO
M2
BLU
POT. 100K OHM SPEED LIMIT
WHT
BLK
J2-6
SWITCH, FLOAT
WHT
WHT
BLU
BLK
BRN
MOTOR, WHEEL DRIVE
WHT
BRUSH REMOVE
2
ORN
YEL/RED
ORN/BLU
RED/BLK
BLU/BLK
BLK
+
M1
PIN 14 - BRAKE (+)
PIN 9 - STATUS
PIN 6 - BRAKE (-)
PIN 16 - REV
PIN 5 - KSI
PIN 13 - POT.LO
PIN 4 - POT.WIPER
PIN 3 - POT.HI
PIN 18 - SPEED LIMIT POT
3
M
BRUSH REMOVE
2
1
-
B-
BLK
J2-9
SWITCH, FLOAT
BRN/BLK
M1
BLK
3
2
BRUSH ACTUATOR 1
BRN
RED 1
YEL/BLU
WHT/YEL
J2-4 RECOVERY TANK FULL SENSE
1
BRUSH ACTUATOR 2
J2-11 CHEMICAL PUMP
RED/GRN
COIL, SOLUTION SOLENOID
BRN
GRA/WHT
2
RECYCLE STOP SWITCH
BLK/YEL
VACUUM MOTOR SENSE
-
L1
J1-9
M5
RECYCLE SOLUTION
J1-4
ORN/BLU
STATUS
J1-5
RED/BLK
FOR/REV.
WHT/GRA J2-5
BRUSH MOTOR SENSE
J2-10
ORN
1
B3
SOLUTION
COIL, VAC MOTOR CONTACTOR
BRN
B2
B4
J1-1 RECYCLE START SWITCH
K2
BRN
(OPTIONAL)
EM BRAKE
36V ONLY
BLK
VACUUM CONTACTOR
YEL/BLU
COIL, BRUSH MOTOR CONTACTOR
BRUSH CONTACTOR
REVERSE
SW, SPST KEY
J1-14
J1-12
J1-11
J1-10
VIO/BLK
J1-2
BRN
WHT/BLK
S3
J2-7 B+2
J1-13 B+1
BRN
K1
J1-6
BRN
BLU/BLK
1
2
BRN
RED
INPUT
A1
CONTROL BOARD
F3
B-
BATTERY
24 VDC OR 36 VDC
F2
+
J2-2
-
RED/WHT
BT1
BRN/BLK
+
RED
J2-3
F1
1
2
FUSE, 150 A.
RED
J1-3
OUTPUT
RED
04-11
05-7
WIRING DIAGRAM
Item
Ref. No. Qty
Description
A1
56315297 1
56315577 1
56315294 1
NA
4
56412089 1
56315255 1
56315256 1
56397088 1
56412179 1
56397203 1
56397203 1
56315062 1
56315377 1
56315378 4
56315379 2
56315056 1
56315376 4
56397138 4
56315061 1
56412287 1
56315056 1
56315376 4
56397138 4
56315061 1
56412287 1
56412218 1
56397098 1
56393303 1
56315241 1
56315108 1
56315132 1
56397029 1
56396197 1
NA
1
NA
1
56303553 1
56303526 A/R
56315096 1
56315096 1
56315096 1
Speed Control
Battery
Fuse, 150 Amp
Contactor, Brush Motor
Contactor, Vac Motor
Solenoid, Solution
Solenoid, Recycle Solution (Optional)
Transaxle, 24v
Motor
Carbon Brush
Neoprene Mounting Sleeve
Motor, Left Brush (Disk)
Carbon Brush
Brush Spring
Motor, Left Brush (Cylindrical)
Brush / Spring Kit
Motor, Right Brush (Disk)
Carbon Brush
Brush Spring
Motor, Left Brush (Cylindrical)
Brush / Spring Kit
Motor, Vac
Carbon Brush Set of 2
Motor, Brush Actuator
Pump, Chemical (Optional)
Pump, Solution
Pump, Recycle (Optional)
Potentiometer, 5K Ohm, Throttle
Potentiometer, 100K Ohm, Speed Limit
Part of M7
Part of M8
Switch, Key
Set of 2 Replacement Keys
Switch, Float
Switch, Float (Optional / Recycle Start)
Switch, Float (Optional / Recycle Stop)
56315124
56315340
56315249
56416445
56372673
56478523
56478246
56314119
Charger, Onboard 24V (Onboard Charger Models Only)
Chemical Ratio Sensor (Chemical Models Only)
Harness, Main
Cable Assy 4 AWG (Battery Cables)
Boot, Battery Post
Tie, Cable
Tie, Cable
Spacer. Battery
A2
BT1
F1
F2
F3
K1
K2
L1
L2
M1
*
*
*
M2
*
*
*
M3
*
*
*
M4
*
M5
M6
M7
M8
R1
R2
S1
S2
S3
*
S4
S5
S6
*
*
*
*
*
*
*
*
1
1
1
3
8
2
9
1
25
NOTE #1: Order this control panel assy if you have the “Old Pump”
NOTE #2: Order this control panel assy if you have the “New Pump”
Voltage
Regular Scrub
Old Pump
New Pump
7
9.56
Heavy Scrub
Old Pump
New Pump
11.3
13 7
Extreme Scrub
Old Pump
New Pump
17
19.24
* = Not Shown
FORM NO. 56042451
OPTIONAL KITS AND ACCESSORIES
26
Ref. No. Qty
Description
**
**
**
**
**
**
**
**
56315168
56315312
56315322
56315323
56315324
56315325
56315326
56315327
1
1
A/R
A/R
A/R
A/R
A/R
A/R
Optional Kits
Extended Scrub Kit
Squeegee Wand Kit
Kit, 24” Disk Deck Assy
Kit, 24” Cyl Deck Assy
**
**
**
56315347
56315351
56314305
1
1
1
24” Squeegee Blade Kits
**
**
**
56315348
56315352
56314062
1
1
1
26” & 28” Squeegee Blade Kits
**
**
**
**
56315316 A/R
56397453 6
56409441 A/R
56409823 A/R
Accessories
Tote Bag
Indicator, Battery Level (1 per battery)
Programmer, 1307 User
Programmer Cable
**
**
**
56206987
56206117
56206079
Optional Batteries
Battery, 6V 180AH Gel
Battery, 6V 195AH Wet
Battery, 6V 235AH Wet
**
56388109 A/R
4
4
4
Optional Battery Chargers
Charger, 24V 25A 110V
** = Optional, Not Included
NOTE #1: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042451
04-11
05-02
04-11
BRUSH SELECTOR GUIDE-DISK
27
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are
descriptions of the materials and their applications.
Union Mix:
ProLite:
Prolene:
Magna Grit:
Dyna Grit:
MidLite Grit:
MidGrit:
AgLite Grit:
Short Trim
Pad Holder:
Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of
white pads.
Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from
the floor. Recommended for use in place of red pads.
Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of
green or blue pads.
For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated
synthetic bristles. Recommended for use in place of black pads.
For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads.
For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces.
Recommended for use in place of green or blue pads.
For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and
other resilient hard floor surfaces. Recommended for use in place of green or blue pads.
For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient
hard surface floors. Recommended for use in place of red or white pads.
Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution
to the floor.
26” BRUSHES
56505760 - Short Trim Pad Holder
56505761 - MagnaGrit
56505762 - DynaGrit
56505763 - AgLite
56505764 - Prolene
56505765 - ProLite
56505766 - Union Mix
56505767 - MidGrit
56505768 - MidLite Grit
24” BRUSHES
56505752 - DynaGrit
56505753 - AgLite
56505754 - Prolene
56505755 - ProLite
56505757 - MidGrit
28” BRUSHES
56505802 - DynaGrit
56505803 - AgLite
56505804 - Prolene
56505805 - ProLite
56505807 - MidGrit
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Application
Stripping:
Concrete
Terrazzo
Ceramic/Quarry tile
Vinyl tile
General Scrubbing:
Concrete
Terrazzo
Ceramic/Quarry tile
Marble
Vinyl tile
Raised-rubber tile
Polishing:
Raised Disc Tile
Marble
Vinyl tile
46
Grit
80
Grit
X
X
X
X
X
X
X
X
180
Grit
240
Grit
X
X
X
X
X
X
X
500
Grit
X
X
X
X
X
Prolene
Prolite
Union
Mix
X
X
X
X
X
X
X
X
X
FORM NO. 56042451
28
04-11
BRUSH SELECTOR GUIDE-CYLINDRICAL
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are
descriptions of the materials and their applications.
46 Grit Brush:
Most aggressive grit brush. Used primarily to clean heavy buildup on concrete floors in factories, or for
heavy stripping of finish.
80 Grit Brush:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be
used for general stripping operations.
180 Grit Brush:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Polypropylene Brush:
Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces.
Stiff Nylon Brush:
Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush:
Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave
scratch marks, or in applications requiring very light cleaning.
24” BRUSHES
56314389 - Soft Nylon
56314390 - Hard Nylon
56314391 - Prolene
56314392 - 180 Grit
56314393 - 80 Grit
56314394 - 46 Grit
26” BRUSHES
56314385 - Prolene
56314386 - 180 Grit
56314387 - 80 Grit
56314388 - 46 Grit
28” BRUSHES
56412046 - Prolene
56412193 - 180 Grit
56412194 - 80 Grit
56412194 - 46 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY)
Application
Stripping:
Concrete
Terrazzo
Ceramic/Quarry tile
Vinyl tile
General Scrubbing:
Concrete
Terrazzo
Ceramic/Quarry tile
Marble
Vinyl tile
Raised-rubber tile
FORM NO. 56042451
46
Grit
80
Grit
X
X
X
X
X
X
X
X
180
Grit
Polypropylene
Stiff
Nylon
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Soft
Nylon
X
X
X
X
X
30
FORM NO. 56042451
EXTENDED SCRUB KIT
04-11
05-02
04-11
05-02
Item
*
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
EXTENDED SCRUB KIT
Ref. No. Qty
Description
56315168
56040824
56001954
56002066
56002145
56002221
56002674
56002708
56002832
56219932
56262561
56262663
56315094
56315096
56315132
56315292
56315328
56315381
56324035
56395870
56397203
56397300
56900069
Extended Scrub Kit
Instruction Sheet
Wsh, Flt SAE #10
Scr, Pan Phil 1/4-20 x .62
Scr, Pan Phil 1/4-20 x .50
Scr, Hex Hd 5/16-18 x 1.00
Scr, Pan Phil 10-24 x 1.00
Clamp, Hose SAE #6
Hose, Spiral .5
Hose, Pvc
Filter
Switch, Electromagnetic
Pump, 24vdc
Pvc Tubing 1.5”
Bracket, Extended Scrub
Bracket
Hose, Spiral .500
Solenoid Valve Assy.
Tee, Barb
1
1
4
2
1
2
4
2
4
5
1
1
1
2
1
1
1
1
1
1
1
1
2
31
* = Not Shown
FORM NO. 56042451
32
FORM NO. 56042451
SQUEEGEE WAND KIT
04-11
04-11
Item
*
1
2
3
4
5
6
7
SQUEEGEE WAND KIT
Ref. No. Qty
Description
56315312
56040825
56407361
56002292
56009030
56315232
56315309
56315311
56315344
Squeegee Wand Kit
Instruction Sheet
Clamp, Plastic
Scr, Pan Phil 1/4-20x1.00
Bracket, Wand
Scrub/Vac Wand & Hose
Spacer, Stepped
Gasket, 1/4x1/2x6
1
1
4
2
8
1
1
2
2
33
* = Not Shown
FORM NO. 56042451
56315322 & 56315325 24” DECK KITS 24V
34
56315322 24" Disk Deck Kit 24V
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub System
1
Compatible Scrub Brushes
56505750 - Short Trim Padholder
56505752 - DynaGrit
56505753 - AgLite
56505754 - Prolene
56505755 - ProLite
56505757 - MidGrit
56505758 - MidLite
Compatible Squeegee
56315291 - Squeegee Assembly 28
Squeegee Blade Kits for 56315291
56315347 - Kit, Gum Rubber Squeegee Blade 28 (std)
56315351 - Kit, Linatex Squeegee Blade 28
56314305 - Kit, Neoprene Squeegee Blade 28
Available 24" Disk Deck Skirt
56315274 - Skirt, Neoprene 24
56315325 24" Cylindrical Deck Kit 24V
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub 24" Cylindrical System
1
56314391 - Prolene
56314392 - 180 MidLite
56314393 - 80 DynaGrit
56314394 - 46 MagnaGrit
FORM NO. 56042451
Compatible Squeegee
04-11
04-12
04-11
04-12
56315323 & 56315326 26” DECK KITS 24V
35
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub System
1
56505762 - DynaGrit
56505763 - AgLite
56505764 - Prolene
56505765 - ProLite
56505767 - MidGrit
56505768 - MidLite
Compatible Squeegee
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub 26" Cyl. System
1
56314385 - Prolene
56314386 - 180 MidLite
56314387 - 80 DynaGrit
56314388 - 46 MagnaGrit
Compatible Squeegee
FORM NO. 56042451
56315324 & 56315327 28” DECK KITS 24V
36
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub System 28"
1
Compatible Squeegee
56505802 - DynaGrit
56505803 - AgLite
56505804 - Prolene
56505805 - ProLite
56505807 - MidGrit
56505808 - MidLite
Item Ref. No.
* 56040847
1
NA
Qty
1
1
Description
Instruction Sheet
Scrub 28" Cyl. System
1
56412046 - Prolene
56412193 - 180 MidLite
56412194 - 80 DynaGrit
56412195 - 46 MagnaGrit
FORM NO. 56042451
Compatible Squeegee
04-11
04-12

convertamatic 24 / 26 / 28

Transcription

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