MOVING YOUR AUTOMATION TO THE NEXT LEVEL

MOVING YOUR
AUTOMATION TO
THE NEXT LEVEL
Intelligent Transport Systems
MagneMotion Provides
Solutions for:
OPERATIONAL EXCELLENCE
Automotive Assembly
Central Fill Pharmacies
Consumer Product Assembly
Glass Handling
Hazardous Material Handling
In Vitro Devices
Interlogistics
Medical Device Assembly
Packaging
Printing
Semiconductor Manufacturing
MagneMotion is committed to providing the
track build information and record serial
highest level of quality and consistently meeting
identification of products and sub-assemblies.
our customer’s requirements and schedules.
Our Quality Management System, which
complies with ISO9001, is the foundation for
our Operations organization that employs
seasoned, professional teams in the areas of:
We have developed effective supplier management and internal manufacturing processes.
Manufacturing execution relies on a mix of
outsourcing and insourcing. No parts are sole
sourced. Supply Chain Management partners
zx _
Supply Chain Management Manufacturing
with best-in-class strategic companies for key
zx
Test and Manufacturing Engineering
commodities. Our suppliers can quickly scale
zx
Documentation Control
to meet dynamic demands, while maintaining
zx
Technical Publications
delivery and quality requirements. Our team is
zx
Customer Support and Training
dedicated to qualifying, auditing, and managing
These teams have established best-in-class
supplier performance.
processes meeting customer and regulatory
Three levels of testing are used to ensure zero
requirements for all industries and countries
defects. All MagneMotion products undergo full
we serve and have created a flexible, scalable
functional testing of all PCBAs at the supplier,
and efficient manufacturing facility.
full functional testing during product build and
We have a paperless system for assembly and
test traceability. Operational Method Sheets are
used to assemble products. Electronic travelers
“burn-in” testing of all final products (accelerated
thermal test). Our product packaging meets ISTA
standards to ensure products arrive safely to our
customer.
OUR TECHNOLOGY
ABOUT MAGNEMOTION
Founded in 1996, MagneMotion provides assembly
MagneMotion’s LSM technology is the foundation
and process automation, material handling, and
for our intelligent transport systems, QuickStick
transportation solutions based on our advanced
and MagneMover LITE, which are advanced and
linear motor technology and controls. At the core
efficient alternatives to conventional transport and
of MagneMotion’s products and services is a new
positioning systems. Our unique control system
generation of Linear Synchronous Motor (LSM)
has a scalable, distributed architecture that can safely
technology that provides significantly higher
and efficiently manage many vehicles simultaneously.
performance than conventional transportation and
Key features include:
factory automation systems. The company’s success
comes from a problem-solving approach and years
zx Intelligent management of traffic flow for
maximum throughput
zx Distributed communication between control
modules for exceptional scalability
zx Built-in self-diagnostics and troubleshooting
for rapid identification of impending and
existing malfunctions
zx Bi-directional propulsion
of research focused on creating optimal solutions to
address current and emerging market needs. MagneMotion has proven to be the front-runner
in providing innovative and cost-effective linear
motor solutions sought by industry leaders in the
manufacturing and transportation sectors, by major
OEMs and by government agencies such as the
DOT, DOE, and DOD.
“Using MagneMotion’s technology gives us a unique advantage over power-and-free or indexing motion platforms. The ability to
move both asynchronously and synchronously enables 1-up, 2-up, or 3-up processing within a sequence. We can balance the line
without redundant stations and save significant overall project costs.” MICHAEL BECKER, PRESIDENT, SYSTEMATIX, INC.
MAGNEMOTION’S TRANSPORT SYSTEMS OFFER:
SIMPLE INTEGRATION
zx Modular design
zx Integrates with existing systems
zx Stop locations set and changed with a simple software
command and no mechanical adjustments
zx Vehicles travel with no power/communication
cables restricting movement
zx Dramatically reduces the number of input/output
devices needed
zx System simulator enables concurrent integration
EASY MAINTENANCE
zx Wash down/wipe down/clean in place
zx Few moving parts means less maintenance
FLEXIBILITY
zx Transports and positions payloads in a wide range
of weights and dimensions
zx Handles and tracks different payloads simultaneously
zx Motors can be easily added or removed providing
diverse production line options
zx Adjustable speed
zx Variable Pitch
REDUCED COST OF OWNERSHIP
zx Few moving parts require less maintenance
zx Fewer periods of downtime
zx Increases productivity by decreasing carrier move
time between process stations
zx Reductions in energy consumption are typical
“The entire (MagneMotion) install was straight forward, the instructions were well written, and the support and training from MagneMotion
was perfect. This got us where we needed to be; a successful application completed ahead of schedule.” AUTOMATION ENGINEER, MAJOR INTERNATIONAL LENS MANUFACTURER
I N T E L L I G E N T A U T O M AT I O N P L AT F O R M
EASE OF USE
zx Fire & Forget – one command delivers a vehicle to
its destination
zx Automatic collision avoidance
zx Individual vehicle control & feedback
zx Unique vehicle identification & tracking
zx Software Stops & Stations (no hard stops required,
stop locations can be changed on the fly)
zx Single Interface for commands & responses
zx Dynamic fault reporting
CONFIGURABLE
zx Easy to add/delete vehicles and stations
zx Modular expansion
DEVELOPMENT ADVANTAGES
zx Simulation without motors or tracks for application
development
zx Same host program for simulation and production
zx Common programming interface across MMI
products
zx PC/IPC/PLC host support
zx Support for Allen Bradley and Mitsubishi PLCs,
including sample logic
POWERFUL USER TOOLS
zx PC-based diagnostics and configuration tools for
setup and test
zx Simple scripting language for test & development
INTELLIGENT MOTION
MagneMotion has developed a state-of-the-art
control system with a scalable distributed architecture
that can safely and efficiently manage many vehicles
on a common network of guideway. Key features
include automatic routing, freeing the programmer
to focus on the application; distributed control, for
exceptional scalability; and a flexible interface. In the
event of any single component failure or a total loss
of system power, operators can bring the vehicles to
a safe and controlled stop, know their exact position,
and recover in an automated fashion.
The control system propels and controls each vehicle
independently when embedded sensors within each
motor detect the magnet array mounted to the
vehicle. A single command can move a vehicle to
its final destination. While in-transit, vehicle permissions are requested and granted in milliseconds,
leading to smooth and continuous movement on an
unobstructed path. The control system regulates the
velocity and acceleration of the vehicles based on
the limits specified by the user defined move profile
and system configuration.
LOWER COSTS
zx Allows customer to focus on programming valueadding operations
zx Requires fewer PLCs /controllers and external
sensors
zx Comprehensive vehicle information enables
optimization of WIP
SYNC IT INTERFACE
zx Complimentary, servomotor style control for vehicles
zx Synchronize motion to an external axis or alternate
vehicles
zx Utilize all Rockwell Automation motion profiles
139 BARNUM ROAD • DEVENS, MA 01434 • USA
I N T E L L I G E N T A U T O M AT I O N P L AT F O R M
MagneMotion’s intelligent conveyor system is commanded by a
PC, IPC or PLC known as the “Host.” Supported PLC’s include
Allen Bradley and Mitsubishi. MagneMotion’s Host interface
supplies all of the information necessary to start, run, and monitor
status during operation. Additionally, MagneMotion supplies a
reference PC Host controller and sample PLC code to allow the
user to rapidly bring up new systems and become familiar with
vehicle control and system component status.
Since 1996, MagneMotion has provided electro-magnetic solutions
to the assembly automation, processing, material handling, and
transportation industries for the fast, safe, clean, and efficient
transport of goods and people. The Company’s patented Linear
Synchronous Motor (LSM) technology offers the most advanced
solutions available to the many industries it serves. The scalable
nature of MagneMotion’s LSM technology allows for transport and
positioning systems that handle payloads ranging from grams to
metric tonnes.
FOR MORE INFORMATION:
Visit us at: www.magnemotion.com
Email us at: [email protected]
Call us at: 978-757-9101
139 BARNUM ROAD • DEVENS, MA 01434 • USA
MAGNEMOVER® LITE
INTELLIGENT MOTION
zx MM LITE provides accurate positioning
(no hard stops required), bi-directional
travel, smooth motion and continuous
carrier tracking and reporting
PROCESS OPTIMIZATION
zx Simulation and configuration tools
simplify system design and optimization
INTELLIGENT AXIS
zx The MM LITE track is a controlled axis
of motion – it can even eliminate one
axis of robotic motion in many cases
EASY TO CLEAN AND MAINTAIN
zx IP65 wash-down capable. Few moving
parts means less maintenance
SYNC IT™
zx MM LITE can sync its motion with an
external system accurately matching
speed and position
SIMPLE INTEGRATION
zx Standard industrial communication
protocols, PC or PLC controlled, and
software configured move profiles
for fast and easy changeovers
COMPLETE TRACEABILITY
zx Know the unique ID of each carrier and
where it is at all times, with complete
reporting for audit trail, and with the
ability to prioritize the routing of
individual carriers
MOVING YOUR AUTOMATION TO THE NEXT LEVEL
MagneMover LITE (MM LITE) is an intelligent and affordable
transport system specifically designed for the fast, precise
movement, positioning and tracking of small, light loads.
Perfect for cleanrooms and wash-down environments, MM LITETM
increases throughput and efficiency in many applications including
pharmaceutical manufacturing, sterile and aseptic filling, food
and beverage packaging, laboratory automation, medical device
and consumer products manufacturing to name a few.
Based on MagneMotion’s innovative and proven linear synchronous
motor (LSM) and control technology, MM LITE offers a superior
alternative to conventional belt and chain conveyors for OEM/
in-machine applications and for demanding product conveyance
requirements. The intelligence of the MM LITE system is unmatched
allowing for new levels of process optimization and increased
throughput. The system is more than a conveyor – it is an axis of
high speed, controlled motion.
FLEXIBLE LAYOUTS
zx System layouts can be oriented in a
number of different ways
139 BARNUM ROAD • DEVENS, MA 01434 • USA
MAGNEMOVER® LITE
MM LITE™—positioning and control provided by MagneMotion
Linear Synchronous Motor (LSM) Technology
zx Motor, drive, controller, positioning and guidance built-in
zx Up to 9 carriers (“pucks”) in motion per meter
zx Up to 12 carriers in queue per meter
zx Payloads up to 1 kilogram per single puck
zx Payloads 1 kilogram to 2 kilogram per tandem puck
zx Speeds to 2 m/s, acceleration to 2 m/s2 (0.2 G)
zx 60 mm carriers
zx “Track and Trace” support built-in (without RFID)
zx Repeatability ± 0.5 mm
zx Repeatability at process stations: up to ± 0.10 mm in
direction of motion with calibration
zx Clean operation with few moving parts
zx Wash-down capable (IP65)
zx CE Mark
zx UL Registered
90º AND 180º CURVES
LEFT AND RIGHT
SWITCHES
1 METER
STRAIGHT TRACK
FAST AND EASY TO CONFIGURE
0.25 METER
STRAIGHT TRACK
Modular track components and software
configuration tools make for seamless
process and layout changes.
SINGLE PUCK/CARRIER
TANDEM
PUCK/CARRIER
Since 1996, MagneMotion has provided electro-magnetic solutions
to the assembly automation, processing, material handling, and
transportation industries for the fast, safe, clean, and efficient
transport of goods and people. The Company’s patented Linear
Synchronous Motor (LSM) technology offers the most advanced
solutions available to the many industries it serves. The scalable
nature of MagneMotion’s LSM technology allows for transport and
positioning systems that handle payloads ranging from grams to
metric tonnes.
FOR MORE INFORMATION:
Visit us at: www.magnemotion.com
Email us at: [email protected]
Call us at: 978-757-9101
139 BARNUM ROAD • DEVENS, MA 01434 • USA
QUICKSTICK®
FUNCTIONAL
zx Ideal for industrial, clean, harsh and other unique environments
zx Closed-loop positioning and identification (ID) tracking
zx Innovative design options allow for new layouts, differing
guideway solutions, cornering, switching and fewer required
robot axes
FLEXIBLE
zx Transports and positions a wide range of loads
zx Handles and tracks different payload weights simultaneously
zx Modules can be added or removed providing diverse
production line options
EASE OF USE
zx Modular Design
zx Integrates with existing systems
zx Easily change stop location with a simple software command
(No mechanical adjustments needed)
zx Passive payload-bearing vehicles travel with no power/
communication cables restricting movement
zx Dramatically reduces the number of input/output
devices needed for carrier transport and positioning
REDUCED COST OF OWNERSHIP
zx Fewer moving parts require less maintenance
zx Increases productivity by decreasing carrier move time to
process station
zx Fewer external sensors, stops, cables, connectors, and
pneumatic plumbing means less downtime
zx Faster product changeover times with stop locations set
via software configuration/commands
zx Less energy use in many applications due to direct drive,
regenerative power upon deceleration, and reduction/
elimination of pneumatics
INTELLIGENT AUTOMATION
QuickStick is based on MagenMotion’s
patented Linear Synchronous Motor (LSM)
technology. One meter and half meter long
LSM modules create an electromagnetic
force to propel payloads and vehicles through
automated assembly and processing systems.
The modules are placed end to end to create
a complete transport and positioning system
which can be integrated into existing manufacturing application or serve as a platform
for next generation assembly or process
automation solutions.
CONTROL AND REPEATABILITY
Using embedded position sensors and control software, the QuickStick motors propel
and control each carrier independently by
interacting with a permanent magnet array
mounted to the carrier. Permissions are
requested and granted in milliseconds,
leading to smooth and continuous movement
on an unobstructed path. QuickSticks
regulate the velocity and acceleration of
the vehicle based on the limits specified by
the user defined move profile and system
configuration.
139 BARNUM ROAD • DEVENS, MA 01434 • USA
QUICKSTICK®
QUICKSTICK 100
zx High throughput for small to medium loads
zx Payloads up to 100 kg
zx Up to five vehicles per meter (depends on magnet array length)
zx Minimum vehicle length of 150 mm
zx Speeds up to 2.5 m/s
zx Acceleration up to 1G (mass dependent)
zx Embedded drive, controller, position-sensing components
zx Repeatability ± 0.50 mm (at specified gap and friction)
zx Repeatability to ± 0.10 mm attainable with calibration
zx 1 meter and 0.5 meter models available
zx CE Mark
zx UL Registered
Since 1996, MagneMotion has provided electro-magnetic solutions
to the assembly automation, processing, material handling, and
transportation industries for the fast, safe, clean, and efficient
transport of goods and people. The Company’s patented Linear
Synchronous Motor (LSM) technology offers the most advanced
solutions available to the many industries it serves. The scalable
nature of MagneMotion’s LSM technology allows for transport and
positioning systems that handle payloads ranging from grams to
metric tonnes.
FOR MORE INFORMATION:
Visit us at: www.magnemotion.com
Email us at: [email protected]
Call us at: 978-757-9101
139 BARNUM ROAD • DEVENS, MA 01434 • USA
QUICKSTICK HT®
FUNCTIONAL
INTELLIGENT AUTOMATION
FOR HEAVY LOADS
zx Ideal for industrial, clean, harsh, underwater and other unique
environments
zx Closed-loop positioning and identification (ID) tracking
zx Innovative design options allow for new layouts, differing guideway
solutions, cornering, switching and fewer required robot axes
zx Produces very high thrust even at large gaps between the
magnet array and motor. This enables use of this motor in
glove box operations handling sensitive or dangerous materials.
It also allows mechanical tolerances in the system to be less
stringent, lowering costs.
FLEXIBLE
zx Transports and positions a wide range of loads
zx Handles different payload weights simultaneously
zx Motors can be added or removed providing diverse production
line options
EASE OF USE
zx Modular Design
zx Integrates with existing systems
zx Easy to use control system for rapid implementation
zx Easily change stop location with a simple software command
(no mechanical adjustments needed)
zx Passive payload-bearing vehicles travel with no power/
communication cables restricting movement
zx Dramatically reduces the number of input/output devices
needed for carrier and transport positioning
REDUCED COST OF OWNERSHIP
zx Fewer moving parts require less maintenance
zx Increases productivity by decreasing carrier move time to
process station
zx Fewer external sensors, stops, cables, connectors, and
pneumatic plumbing means less downtime
zx Faster product changeover times with stop locations set
via software configuration/commands
zx Less energy use in many applications due to direct drive,
regenerative power upon deceleration, and reduction/
elimination of pneumatics
The QuickStick HT is designed to provide
fast, precise transport for heavy loads up to
thousands of kilograms. This robust motor is
based on MagneMotion’s patented Linear
Synchronous Motor (LSM) technology.
Available in one meter and half meter
lengths, QuickStick HT motors are placed
end to end to create an electromagnetic
force which propels payloads and vehicles
through automated systems. Ideal for
automotive assembly or other industrial
applications as well as clean room, glove
box or submerged applications, QuickStick
HT can be easily integrated into existing
manufacturing lines or serve as a platform
for next generation assembly, process, and
logistics applications.
CONTROL AND REPEATABILITY
Using embedded position sensors and
control software, the QuickStick HT motors
propel and control each carrier independently
by interacting with a permanent magnet array
mounted to the carrier. MagneMotion’s
control system automatically manages
vehicle motion and ensures that multiple
vehicles on a track get to their destination at
high speed without collision. QuickStick HT
motors regulate the velocity and acceleration
of the vehicle based on the limits specified
in the user defined move profile and system
configuration.
139 BARNUM ROAD • DEVENS, MA 01434 • USA
QUICKSTICK HT®
QUICKSTICK HT
zx Linear motor with separate drive and integrated position
sensing
zx Over 2500N of thrust per meter in single wide version and
over 5000N of thrust per meter in double wide version
zx Speeds up to 3.0m/s
zx Independent control of up to two vehicles per meter
zx Physical motor to magnet array gaps up to 20mm
zx Stainless Steel enclosures
zx Sealed motors available for vacuum, submerged, or
extreme environments
zx Repeatability ±1mm
zx 1 meter and 0.5 meter stator lengths available in
single wide version and 0.5 meter stator length in
double wide version
zx CE Mark
zx UL Registered
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Since 1996, MagneMotion has provided electro-magnetic solutions
to the assembly automation, processing, material handling, and
transportation industries for the fast, safe, clean, and efficient
transport of goods and people. The Company’s patented Linear
Synchronous Motor (LSM) technology offers the most advanced
solutions available to the many industries it serves. The scalable
nature of MagneMotion’s LSM technology allows for transport and
positioning systems that handle payloads ranging from grams to
metric tonnes.
FOR MORE INFORMATION:
Visit us at: www.magnemotion.com
Email us at: [email protected]
Call us at: 978-757-9101
139 BARNUM ROAD • DEVENS, MA 01434 • USA