Efficiency Program Perspective – Designing Early
Transcription
Efficiency Program Perspective – Designing Early
LED Street Lighting Workshop Gabe Arnold, PE, LC Burlington, VT May 26th, 2009 1 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 2 3 4 5 LED Lifetime Compared to Other Light Sources Light Source Range of Typical Rated Life Incandescent 750–2,000 hours Halogen Incandescent 2,000-4,000 hours Compact Fluorescent (CFL) 8,000-12,000 hours Metal-Halide 7,500-20,000 hours Linear Fluorescent 18,000-40,000 hours High-Power White LED ~1,000-150,000 hours 6 The Bad News: • It’s going to take time to bring these advancements to market • Wide variation in performance of products currently on market • Misleading and inaccurate literature a huge problem – but getting better • Good-performing LEDs are very expensive • LEDs technically challenging to understand, evaluate, and use. 7 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 8 What is Solid-State Lighting (SSL) • Lighting that uses semi-conducting materials to convert electricity to light • SSL is umbrella term encompassing different technologies • Light-Emitting Diodes (LEDs) • Organic Light-Emitting Diodes (OLEDs) 9 What is an LED? • Electrical device that produces light through movement of electrons in a semiconductor material • Light is generated in the PN junction when a current is applied Source: Lighting Research Center 10 How are LEDs different from other lighting technologies? Source: Rebecca Foster, CEE 11 How are LEDs different from other lighting technologies? •LEDs are inherently directional Source: Cree 12 How are LEDs different from other lighting technologies? • LEDs transfer heat through conduction, not convection, or radiation Source: Cree 13 How are LEDs different from other lighting technologies? • LEDs don’t burn out, they get dimmer over time 14 How are LEDs different from other lighting technologies? • LEDs produce light in one color (red, green, blue, etc.) • Two ways to make white light: Combine Blue LED with Yellow Source: Cree Phosphor Mix Red, Green, and Blue LEDs 15 Other Differences • Controllable (low-voltage) • Tolerant of cold temperatures • Rugged (no filament to break) • Mercury-Free • Instant on • Compact Size • Industry (semiconductor, not light bulb) 16 3 Ways LEDs save energy 1. Device efficacy (lumens per watt) 2. Inherent directionality 3. Better control of light • No hot spots, less waste, better uniformity 17 1: LED Device Efficacy 18 2: Inherent Directionality Incandescent 7 LPW X X X = 30 LPW = 62 LPW 50% Fixture Efficiency LED 80 LPW 4 LPW 60% Fixture Efficiency CFL 60 LPW = 90% Fixture Efficiency 95% Driver Efficiency 90% Thermal Efficiency 19 2: Inherent Directionality • In the early stages, LEDs will make the most sense in directional applications: • Road and Area Lighting • Recessed Downlights • Undercabinet Kitchen Lights • Etc. 20 3: Better Control of Light •Less Hot Spots Less overlighting •Better Uniformity Better Visibility, less light needed •Sharp Cut-off Less Waste over Property Lines 21 Better Control of Light Example 250W MH Cobrahead 78W LED Cobrahead 22 3 Drivers to LED Performance 1. Whose LED Package and what are the performance ratings? 2. Drive Current – How hard do we drive the LED with electricity? 3. Thermal Management – How well do we manage the junction temperature? 23 1: LED Package Efficacy Rating • Commercially available LED packages range from: • < 10 LPW 100+ LPW • High LPW & Good Color LEDs cost $$$$ • Choosing a high-performance LED die is a good first start! 24 2: LED Drive Current • Increasing Drive Current Increases Light Output, but lowers Efficacy Source: California PIER LED Evaluation Final Report, 2003 25 LED Drive Current Example • From BetaLED LEDWay Product Spec Sheet Efficacy Calculation @ 350 mA 5160 / 78 = 66 LPW @ 700 mA 7950 / 167 = 48 LPW 26 LED Drive Current Example • From BetaLED LEDWay Product Spec Sheet LED Lifetime @ 350 mA > 150,000 hours @ 700 mA 47,000 hours 27 3: LED Junction Temperature Source: Cree XLamp 28 3: Light Output vs. Junction Temperature Source: Cree XLamp 29 2 + 3: Effect of Drive Current and Junction Temperature on LED Lifetime Source: Philips Lumileds 30 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 31 Tools to Evaluate Products • • • • • • • • • • Recessed, Surface, and Pendant Downlights Undercabinet Kitchen Lights Portable Desk Task Lights Fan/Light Kits Track/Rail Lights Cove Lighting Outdoor Porch Lights Outdoor Step Lights Outdoor Pathway Lights Streetlights coming in late 2009 ENERGY STAR® LED Products have met minimum performance criteria based on testing to help ensure energy efficiency, long life, and lighting quality. 32 Tools to Evaluate Products LED Eligible Products List •Will follow ENERGY STAR plus additional product categories • Commercial Outdoor Lighting • Commercial Track Lighting 33 The Lighting FactsTM Label www.lighting-facts.com 34 Current Standards in Place LM-79: Electrical and Photometric Measurements of Solid-State Lighting Products • Light Output (lumens) • Luminaire Efficacy (lumens per watt) • Color Rendering (CRI) • Color Temperature (CCT) 35 Current Standards in Place LM-80: Measuring Lumen Maintenance of LED Light Sources • Lumen Maintenance testing through 6,000 Hours • Can this data be used to predict the useful life of an LED Product? 36 Other Standards 37 What Standards are we missing? • • A standard for predicting the useful life of LEDs • Expected in 2009 (we hope) • Some manufacturers doing it right • L70 prediction based on temperature testing Design Standards • • How to account for lumen maintenance? And more… 38 10 Questions to ask the Manufacturer Question A Good Answer 1 Who is your LED Supplier? Citizen, Cree, Nichia, Osram, Philips, Seoul Semiconductor. Stay with top suppliers to guarantee quality, reliability, and performance. Don’t accept “that’s proprietary” for an answer. You have a right to know how much technical and legal risk you are running with this purchase 2 Did they provide an IES LM-80 test report for the LEDs? Any good LED manufacturer will supply this to the fixture maker; any that does not or can not is a huge red flag… (Note: No LED company can or will have this data until about 10/2009; interim reports are available in the meantime) 3 What is the max operating temp and max Tj? The answer the fixture maker gives should make sense for the application. The LED junction temperature (Tj) should not be more than 80-90º C over the typical operating range of the fixture. 4 What’s the expected L70 lifetime? Everybody says 50k hrs, but 1k to >100k are possible as well. Make manufacturer convince you they know the number, and WHY. Don’t forget to ask about the driver lifetime as well. 5 Can the manufacturer provide a IES LM-79 test report? Yes. If not, RUN! This is fundamental and essential for any LED fixture. There are more than a dozen accredited labs in the US and the cost of testing is only a few hundred dollars. The LM-79 Report also contains Lumens per Watt and other important metrics. 6 What are the delivered lumens and LPW of the fixture? Unlike traditional lamps, LEDs are a directional light sources so raw lamp lumens are less important. Make sure the light DELIVERED in the application meets your requirements (FC, Lux) 7 What is the Power Factor of your fixture? ENERGY STAR requires 0.7 in residential and 0.9 in commercial. There is no reason a well designed driver can not deliver 0.9 or better. 8 Is the product ENERGY STAR labeled? The DOE Energy Star criteria is another way to screen out poor quality product. Note that the ENERGY STAR label will not be available for streetlighting fixtures until late 2009. 9 Is the fixture RoHS compliant? Mercury Free? Yes, if not, RUN! This is a key question on sustainability and there is no reason that these regulations can not be met with commonly available electronic assembly processes. What is the warranty? DOE ENERGY STAR requires 3 years, some manufacturers have longer. Look for long warranties (5 yrs+) for streetlighting products. LED fixtures are $$$$, manufacturer should be willing – and able to stand behind product. 10 What to look for on Manufacturer Specification Sheets •Product Ratings based on Industry Standards (IES LM-79) •Color Temperature and CRI •Photometric Performance using Absolute Photometry •Description of Thermal Management •L70 Lifetime (Life to 70% Light Output) •Warranty 40 Spec Sheet Example 41 Page 2 42 Another Example 43 Page 2 44 Independent LM-79 Report 45 A 3rd Example 46 Page 2 47 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 48 Aesthetic Considerations - Color • Many LED Street Lighting Products are high color temperature • 5,000K – 6,500K • Warmer colors also available, but less efficient. 49 Aesthetic Considerations - Color MH LED HPS 50 Aesthetic Considerations - Glare • Most discomfort and disability glare occurs at above 70 degrees • LED optics can be engineered to minimize light above 70 degrees • But… LED fixtures will be BRIGHT when viewed from directly below. 51 Aesthetic Considerations – Planning and Zoning • Some towns will require Planning and Zoning Amendments for LED installations (Essex) • Nearly all towns do not yet list an LED option in their town plan • Efficiency Vermont reaching out to Vermont Planners Association and others to address 52 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 53 Tariff Considerations - Sizing • Don’t compare lumens of old sources to lumens of LED • Apples to Oranges • Source Lumens to Delivered Lumens 54 Tariff Considerations - Sizing 250W MH Cobrahead 13,500 Lumens 78W LED Cobrahead 5,160 Lumens 55 Tariff Considerations - Sizing • Comparable product must be evaluated at the ground level using foot-candle calculation and photometric data • Work with vendor to determine appropriate comparable product – or do your own calculations and test installations. • If using good LED product, watts should be 50-75% less than comparable Metal-Halide or High-Pressure Sodium 56 Tariff Considerations - Sizing • Oversized LED Product will: • Limit Energy-Savings • Cost a lot more $$$$, no savings to towns through tariff • Over light and bring complaints of too bright 57 Tariff Considerations Example Pacific Gas and Electric 58 Tariff Considerations Example Pacific Gas and Electric 59 Tariff Considerations Example Pacific Gas and Electric 60 Tariff Considerations Example Lumens Not listed For LED Options Pacific Gas and Electric 61 Tariff Considerations - Savings • To ensure towns receive the financial benefit of LEDs… • Properly sized LED product is critical • Reduced-Maintenance must be accounted for • Otherwise high initial cost will negate energy and maintenance savings offered by LEDs 62 Tariff Considerations – Town Wide Retrofits • Expect some municipalities to want to do town wide early replacement retrofits • Build Provision for this into tariff • Include undepreciated costs plus any other costs not already recovered in tariffs • Towns can apply Stimulus funding and/or Efficiency Vermont incentives to cover additional costs 63 Agenda • LEDs: Why all the Excitement? • LED Fundamentals • Evaluating LED Street Lighting Products • Aesthetic Considerations • Tariff Considerations • LED Parking and Street Lighting Installations in Vermont 64 LED Case Studies Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 65 Applications – Area Light Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 66 Existing Equipment 250 watt high pressure sodium (295 system watts) Brattleboro, VT 67 LED Solution Beta LED EDGE Area Light • 104 system watts (4-bar) • 60 lumens per watt • 75 CRI • L70 life 150,000 hours Brattleboro, VT 68 Brattleboro, VT 69 Brattleboro? 70 Brattleboro, VT 71 Brattleboro, VT 72 Example Economics Replace 250W HPS with Beta LED EDGE Area Light • Save 191 watts per fixture – 65%! • Estimate installed cost $885 per fixture • $100 Efficiency Vermont rebate • 5.9 year payback (includes maintenance savings, assumes 4380 hours and $0.13/kWh) 73 River Bend Market - Townshend, VT 74 Lyndonville, VT 75 Applications – Street Light Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 76 Founders Memorial School Essex, VT Existing Equipment 250 watt metal halide (290 system watts) 77 Founders Memorial School Essex, VT LED Solution Beta LEDway Street Light • 78 system watts • 65 lumens per watt • 75 CRI • L70 life 150,000 hours 78 Founders Memorial School Essex, VT 79 Founders Memorial School Essex, VT 80 Example Economics Replace 250W MH with Beta LEDway Steet Light • Save 217 watts per fixture – 74%! • Estimate installed cost $800 per fixture • $100 Efficiency Vermont rebate • 4.7 year payback (includes maintenance savings, assumes 4380 hours and $0.13/kWh) 81 Applications – Canopy Light Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 82 Existing Equipment 400 watt metal halide Short Stop Mobil - Derby, VT (455 system watts) 83 LED Solution LSI Crossover Canopy Light • 130 system watts (100 LED) • 60 lumens per watt • 75 CRI • L70 life 60,000 hours Short Stop Mobil - Derby, VT 84 Short Stop Mobil - Derby, VT 85 86 Example Economics Replace 400W MH with LSI Crossover Canopy Light • Save 325 watts per fixture – 71%! • Estimate installed cost $700 per fixture • $100 Efficiency Vermont rebate • 2.9 year payback (includes maintenance savings, assumes 4380 hours and $0.13/kWh) 87 Derby, VT 88 Derby, VT 89 Applications – Track Light Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 90 91 LED Solution Eco-Story PAR30 Lamp • 8 watts • 32 lumens per watt • 83 CRI • L70 life TBD (estimated 40,000 hours) Manchester, VT 92 93 94 Example Economics Replace 50W PAR30 with Eco-Story LED lamps • Save 42 watts per fixture – 84%! • Estimate cost $65 per lamp • Custom Efficiency Vermont rebate • 2.3 year payback before incentive (includes maintenance savings, assumes 3500 hours and $0.13/kWh) 95 Applications – Down Light Fixture Type Location Exterior - Area Light Holiday Inn Express, Brattleboro Exterior - Street Light Founders Memorial, Essex Exterior - Canopy Light Short Stop Mobil, Derby Interior - Track Light Orvis Outlet, Manchester Interior - Down Light Denecker Chevrolet, Vergennes 96 Denecker Chevrolet - Vergennes, VT 97 LED Solution Cree LR6 LED Downlight • 12 system watts • 60 lumens per watt • 92 CRI • L70 life 50,000 hours Denecker Chevrolet - Vergennes, VT 98 Denecker Chevrolet - Vergennes, VT 99 Example Economics Replace 65W BR30 with Cree LR6 downlight • Save 53 watts per fixture – 82%! • Estimate cost $110 per fixture • $30 Efficiency Vermont rebate • 2.3 year payback (includes maintenance savings, assumes 3500 hours and $0.13/kWh) 100 Essex, VT 101 102