1 - Hidro-Elem Kft.
Transcription
1 - Hidro-Elem Kft.
Chapter 1: Pumps and Motors Catalogue HY11-2500/UK Contents Series PV PVM PVP PVS Characteristic values V [cm³/rev] pN [bar] Description Axial piston pumps With swash plate, adjustable, for open circuit Pump combinations Compensators Accessories General installation information With swash plate, adjustable, for open circuit Pump combinations Compensators Accessories General installation information With swash plate, adjustable, for open circuit Pump combinations Compensators General installation information up to 350 Vane pumps Adjustable Pump combinations Compensators Accessories General installation information PGP/PGM500 PGP/PGM620 Gear pumps and motors Aluminium body; for heavy-duty Cast-iron body; for heavy duty F11, F12 Axial piston pumps and motors Fixed displacement, bent axis; for heavy duty 16 - 270 Page 1-2 1-24 1-27 1-38 1-39 1-40 1-57 1-59 1-61 1-62 1-64 1-82 1-84 1-86 up to 280 16 - 92 up to 250 16 - 140 up to 140 8 - 50 1-88 1-99 1-101 1-108 1-109 up to 275 0.8 - 52 16 - 52 1-111 1-157 up to 480 4.88 - 242 1-168 Torqmotors TE,TF, TG/BG, TH, TK Low-speed Gerotor motors 1-197 If you are interested in fast delivery, please follow this hint in our ordering codes when choosing your individual product: Parker Hannifin GmbH Home 1-1 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany 1 Introduction Axial Piston Pumps Series PV Pump with standard pressure compensator code F*S Pump with load-sensing compensator code FFC Catalogue HY11-2500/UK 1 Mounting interface according to VDMA-standards sheet 24560 part 1. Standard: 4-hole flange ISO 3019/2 (metric). optional: 4-hole flange ISO 3019/1 (SAE). Large servo piston with strong bias spring achieves fast response; e.g. for PV046 upstroke < 70 ms downstroke < 40 ms note: follow installation instructions. Reduced pressure peaks due to active decompression of system at downstroke. Also at low system pressure reliable compensator operation. lowest compensating pressure <10 bar. Nine piston and new precompression technology (precompression filter volume) result in unbeaten low outlet flow pulsation. Rigid and FEM-optimized body design for lowest noise level. Complete compensator program. Thru drive for 100% nominal torque. Pump combinations (multiple pumps) of same size and model and mounting interface for basically all metric or SAE mounting interfaces. With thru drive for single and multiple pumps Swash plate type for open circuit Pump with electrohydraulic displacement control code *PV Pump with horse power compensator code *LB PV_GB.PM6.5MM Hydraulics Home 1-2 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Characteristics Technical data from 16 to 270 cm3/rev Displacement Operating pressures Outlet Inlet min. 0.8 bar (absolute) max. 16 bar Minimum speed 300 min-1 Mounting interface 1 Pump with standard pressure comp. Pump with horse power comp. Combination PV/PV Combination PV/gear pump GP 4-hole flange ISO 3019/2 optional ISO 3019/1, SAE Installation 1) 350 bar 420 bar1) 2 bar1) nominal pressure pN max. pressure pmax. drain port drain port as high as possible peak pressure only Pump combinations See pages 24 - 25. Selection table Model 1) Max. displacement in cm3/rev Output flow in l/min at 1500 min-1 Input horse power in kW at 1500 min-1 and 350 bar Max speed in min-1 1) Weight in kg PV016 16 24 15.5 PV020 20 30 19.5 PV023 23 34.5 22.5 PV032 32 48 31 PV040 40 60 39 PV046 46 69 45 PV063 63 94.5 61.5 2800 PV080 80 120 78 2500 PV092 92 138 89.5 2300 PV140 140 210 136 2400 90 PV180 180 270 175 2200 90 PV270 270 405 263 1800 172 3000 19 2800 30 60 The maximum speed ratings are shown for an inlet pressure of 1 bar (absolute) and for a fluid viskosity of ν = 30 mm²/s. PV_GB.PM6.5MM Hydraulics Home 1-3 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Ordering Code PV 1 Axial piston pump variable Size displacement and high displacement pressure version Rotation Mounting code Variation Seals Thru drive code 2nd pump code Threads code Compensator not required for order see opposite page Code Code displacement Design series: pump compensator material N NBR 016 16 cm³/rev 020 20 cm³/rev 023 23 cm³/rev 032 32 cm³/rev 040 40 cm³/rev 046 46 cm³/rev 063 63 cm³/rev Code 080 80 cm³/rev 1 092 92 cm³/rev 2 PV140 or PV180 mounted 140 140 cm³/rev 3 PV or PVM pump mounted 180 180 cm³/rev 4 gear pump series GP mounted 270 270 cm³/rev 5 PAV/PAF up to 6.3 cm³/rev mounted 6 PAV10 or PAF8-10 mounted V FPM E ethylene-propylene 2nd pump option* single pump, no 2nd pump and coupling * please specify 2nd pump with full model code Code rotation* R clockwise L counter clockwise * when looked on shaft Code * Code ports1) threads2) 1 BSPP metric 3 UNF UNC BSPP metric, M14 variation 3) 1 standard 4 9 reduced displacement adjusted* 7 ISO 6149 UNC 8 ISO 6149 metric for order, specify displacement (cm³/rev.) 1) 2) 3) Code D E F* mounting interface SAE ISO 3019/1 G* K L 4-hole flange 4-hole flange 4-hole flange 4-hole flange metr. ISO 4-hole flange 3019/2 4-hole flange shaft cylindric, key Code thru drive option no adapter for 2nd pump T single pump prepared for thru drive with adaptor for 2nd pump drain, gage and flushing ports, all mounting and connecting threads for PV063-PV180 only: pressure port 1 1/4" with 4 x M14 instead of 4 x M12 splined, SAE cylindric, key splined, SAE cylindric, key splined, DIN 5480 * codes F and G only for PV140/180, see dimension sheet 1) Y1) SAE AA, Ø 50.8mm A SAE A, Ø 82.55mm B SAE B, Ø 101.6mm C2) SAE C, Ø 127mm D3) SAE D, Ø 152.4mm E4) SAE E, Ø 165.1mm G5) metric, Ø 63mm H metric, Ø 80mm J metric, Ø 100mm K2) metric, Ø 125mm L3) metric, Ø 160mm M4) metric, Ø 200mm only for PV016 only for PV032 3) only for PV063 4) only for PV270 5) only for PV016 For dimensions, adaptor table. 2) - PV023 and larger and larger - PV092 see thru-shaft PV_GB.PM6.5MM Hydraulics Home 1-4 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Ordering Code PV Compensator Design series: pump compensator not required for order Code Compensator option 1 Code 0 0 No compensator F D S 10 - 140 bar, spindle + lock nut F H S 40 - 210 bar, spindle + lock nut F W S 70 - 350 bar, spindle + lock nut F R F S variaton R, for quick unload valve F F load-sensing compensator F T two valve load-sensing compensator Electrohydraulic compensator Standard pressure compensator Pilot pressure supply F standard (internal) no shuttle valve W with shuttle valve, compensator horizontal Remote compensator options remote pressure compensator Function L Z2) Variation external pressure pilot NG6/D03 interface top side pilot valve PVAC1P...mounted proportional pilot valve type DSAE1007P07KLAF mounted pilot valve with DIN lock mounted accessory mounted Displacement Code proportional displacement control P Variations for remote compensators C1) 1 P D 1 Compensator option Compensator option V standard, no pressure compensation R remote pressure compensation NG 6 interface top side D proportional pilot valve type DSAE1007P07KLAF mounted Z2) variation R, accessories mounted on topside interface G variation R, pressure sensor and proportional pilot valve mounted for pressure resp. horse power control S remote pressure compensation NG 6 interface top side, for quick unload valve T variation S, pressure sensor and proportional pilot valve mounted for pressure resp. horse power control P remote pressure compensation NG 6 interface top side, for preload and quick unload manifold E variation P, pressure sensor and proportional pilot valve mounted for pressure resp. horse power control Horse power compensator 016 032 063 140 180 270 023 046 092 nominal horse power B 3 kW C 4 kW D 5.5 kW E 7.5 kW G 11 kW H 15 kW K 18.5 kW M 22 kW S 30 kW T 37 kW U 45 kW W 55 kW Y 75 kW Z 90 kW 2 110 kW 3 1) 2) 132 kW not for two-valve-compensator accessories not included, please specify on order with full model code function L horse power compensator C horse power comp.& loadsensing variation A NG6/D03 interface top side B no pressure compensation C adjustable pressure compensation Z2) accessories mounted PV_GB.PM6.5MM Hydraulics Home 1-5 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Noise levels 1 Typical sound level for single pumps, measured in unechoic chamber according to DIN 45 635, part 1 and 26. microphone distance 1 m. speed: n = 1500 min-1. All data measured with mineral oil viscosity 30 mm²/s (cSt) at 50°C. PV_GB.PM6.5MM Hydraulics Home 1-6 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Noise reduction measures Operating noise of pumps The normal operating noise of a pump and consequently the operating noise of the entire hydraulic system is largely determined by where and how the pump is mounted and how it is connected to the downstream hydraulic system. Also size, style and installation of the hydraulic tubing have a major influence on the overall noise emitted by a hydraulic system Noise reduction measures Even when the mounting space is limited there are suitable means and components to reduce the noise significantly. The vibration of the pump body, created by high alternating forces in the rotating group and the pulsation of the output flow excite every part of the system connected to the pump mechanically or hydraulically. Talking about operating noise of a hydraulic pump, primary and secondary pump noise has to be taken into consideration Primary pump noise is caused by vibrations of the pump body due to internal alternating forces stressing the body structure. Flexible elements help to prevent pump body vibration being transmitted to other construction elements, where possible amplification may occur. Such elements can be: Bell housing with elastic dampening flange with vulcanized labyrinth (1) Floating and flexible coupling (2) Damping rails (3) or silent blocks for mounting the electric motor or the foot mounting flange Flexible tube connections (compensators) or hoses on inlet, outlet and drain port of the pump. Exclusive use of gas tight tube fittings for inlet connections to avoid ingression of air causing cavitation and excessive noise. Secondary pump noise is caused by vibration induced into all connected hydraulic components by the flow and pressure pulsation of the pump. This secondary noise adds typical 7 - 10 dBA to the noise of a pump measured in the sound chamber according to DIN 45 635 (see diagrams on opposite side). Therefore pipework, its mounting and the mounting of all hydraulic components like pressure filters and control elements has a major influence to the overall system noise level. 1) Bell housing 2) Coupling 3) Damping rails Figure 1: Components to avoid vibration transfer from the pump to the drive/installation and their position in the power unit (numbers refer to the text on the left) Pulsation reduction with precompression volume: The PV is equipped with a new technology for flow ripple reduction. This method reduces the pulsation at the pump outlet by 40 - 60 %. That leads to a significant reduction of the overall system noise without additional cost and without additional components (silencers etc.). The typical reduction reaches 2 - 4 dBA. That means: with a pump of the PV series the secondary noise adds only some 5 - 7 dBA to the pump noise instead of the usually found 7 - 10 dBA. Figure 2 compares the measured pulsation of a system with 6 pumps of 180 cm³/rev each. Last but not least the connection between pump and driving motor can be the cause of an unacceptably high noise emission. Figure 2: Comparison of the pressure pulsation in a system with 6 old PV pumps versus the same system with 6 PVplus pumps. The pulsation reduction effect of the precompression volume is evident. Other measures Small diameter tubes do not only cause high flow speeds, turbulences inside the tubes and cavitation in the pump, they also produce noise. Only correctly sized connections of the largest possible diameter according to the port size of the pump should be used. PV_GB.PM6.5MM Hydraulics Home 1-7 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Efficiency and case drain flows Efficiency and case drain flows PV016, PV020, PV023 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 50°C and a fluid viscosity of 30 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. To the values shown are to be added 1 to 1.2 l/min , if at pilot operated compensators (codes FR*, FF*, FT*, horse power compensator and p/ Q-control) the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 40 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Efficiency, power consumption 1 Case drain flows PV_GB.PM6.5MM Hydraulics Home 1-8 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Efficiency and case drain flows Efficiency, power consumption Efficiency and case drain flows PV032, PV040, PV046 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 50°C and a fluid viscosity of 30 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. To the values shown are to be added 1 to 1.2 l/min , if at pilot operated compensators (codes FR*, FF*, FT*, horse power compensator and pQ-control) the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 60 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows PV_GB.PM6.5MM Hydraulics Home 1-9 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Efficiency and case drain flows Efficiency and case drain flows PV063, PV080, PV092 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 50°C and a fluid viscosity of 30 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. To the values shown are to be added 1 to 1.2 l/min , if at pilot operated compensators (codes FR*, FF*, FT*, horse power compensator and pQ-control) the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 80 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Efficiency, power consumption 1 Case drain flows PV063-092 case drain flow l/min 9 6 at deadhead 3 at full flow 0 0 100 200 bar 300 pressure PV_GB.PM6.5MM Hydraulics Home 1-10 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Efficiency and case drain flows Efficiency and case drain flows PV140, PV180, PV270 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 50°C and a fluid viscosity of 30 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. To the values shown are to be added 1 to 1.2 l/min , if at pilot operated compensators (codes FR*, FF*, FT*, horse power compensator and pQ-control) the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 120 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Efficiency, power consumption Case drain flows PV_GB.PM6.5MM Hydraulics Home 1-11 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV016 - 023, metric version 1 PV_GB.PM6.5MM Hydraulics Home 1-12 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV016 - 023, SAE version and thru drive 1 Thru shaft adaptors are available with the following dimensions: A B C D E F G 63 10 85 M8 100 M8 80 10 103 M8 109 M10 100 10.5 125 M10 n. avail. n. avail. 50.8 10 82 M8 82.55 10 106 M10 101.6 10.5 89.8 M12 n. avail. n. avail. Dimension H and available couplings see page 22. At threads options 3 and 7 the dimensions E and G are UNC - 2B threads. PV_GB.PM6.5MM Hydraulics Home 1-13 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV032 - 046, metric version 1 . PV_GB.PM6.5MM Hydraulics Home 1-14 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV032 - 046, SAE version and thru drive version 1 Thru shaft adaptors are available with the following dimensions: A B C D E F G 63 8.5 85 M8 100 M8 80 8.5 103 M8 109 M10 100 10.5 125 M10 140 M12 125 12 160 M12 n. avail. n. avail. 82.55 8 106 M12 101.6 11 89.8 M12 146 M12 127 13.5 114.5 M12 n. avail. n. avail. K 49 49 49 49 49 49 64 L 261 261 261 261 261 261 276 Dimension H and available couplings see page 22. At threads options 3 and 7 the dimensions E and G are UNC - 2B threads. PV_GB.PM6.5MM Hydraulics Home 1-15 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV063 - 092, metric version 1 PV_GB.PM6.5MM Hydraulics Home 1-16 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV063 - 092, SAE version and thru drive version 1 A 63 80 100 125 160 82.55 101.6 127 152.4 Thru shaft adaptors are available with the following dimensions: B C D E F G K 10 85 M8 100 M8 58 10 103 M8 109 M10 58 12 125 M10 140 M12 58 12 160 M12 180 M16 58 12 200 M16 n. avail. n. avail. 58 10 106 M10 58 12 89.8 M12 146 M12 58 14 114.5 M12 181 M16 58 14 161.6 M16 n. avail. n. avail. 83 L 326 326 326 326 326 326 326 326 351 Dimension H and available couplings see page 1-22. At threads options 3 and 7 the dimensions E and G are UNC 2B threads. PV_GB.PM6.5MM Hydraulics Home 1-17 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV0140 - 180, metric version 1 PV_GB.PM6.5MM Hydraulics Home 1-18 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV140 - 180, SAE version and thru drive version 1 Thru shaft adaptors are available with A B C D 80 10 103 100 12 125 125 12 160 160 12 200 82.55 10 101.6 12 89.8 127 14 114.5 152.4 14 161.6 the following dimensions: E F G M8 109 M10 M10 140 M12 M12 180 M16 M16 n. avail. n. avail. 106 M10 M12 146 M12 M12 181 M16 M16 n. avail. n. avail. Dimension H and available couplings see page 1-22. At threads options 3 and 7 the dimensions E and G are UNC - 2B threads. PV_GB.PM6.5MM Hydraulics Home 1-19 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV 270, metric version 1 PV_GB.PM6.5MM Hydraulics Home 1-20 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Dimensions PV 270, SAE version and thru drive version 1 Thru shaft adaptors are available with A B C D 80 8.5 103 100 10.5 125 125 10.5 160 160 13.5 200 200 13.5 250 82.55 8 101.6 11 89.8 127 13.5 114.5 152.4 13.5 161.6 165.1 17 224.5 the following dimensions: E F G M8 109 M10 M10 140 M12 M12 180 M16 M16 224 M20 M20 n. avail. n. avail. 106 M10 M12 146 M12 M12 181 M16 M16 229 M20 M20 n. avail. n. avail. Dimension H and available couplings see page 1-22. At threads options 3 and 7 the dimensions E and G are UNC - 2B threads. PV_GB.PM6.5MM Hydraulics Home 1-21 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Kits Mounting kits for multiple pumps, for second pump option M K P V Mounting kit Axial piston pump series PV 1 Code B G Second pump Pump size Pump size Code Thread Seals Pump design series (see name plate) Code Second pump, SAE Seals 1 Pump size 1: PV016 - PV023 Y SAE AA, diameter 50.8 mm N NBR 2 Pump size 2: PV032 - PV046 A SAE A, diameter 82.55 mm V FPM 3 Pump size 3: PV063 - PV092 B SAE B, diameter 101.6 mm E EPDM 4 Pump size 4: PV140 - PV180 C SAE C, diameter 127,mm 5 Pump size 5: PV270 D SAE D, diameter 151.4 mm Code Thread E SAE E, diameter 165.1 mm M metric Second pump, metric S SAE G Diameter 63 mm H Diameter 80 mm J Diameter 100 mm K Diameter 125 mm L Diameter 160 mm M Diameter 200 mm Kit contains positions 30, 69, 84 85 and 87, see drawing below. Mounting kits for multiple pumps, couplings M K P V Mounting kit Axial piston pump series PV Code 1 2 3 4 5 B G K Coupling Pump size Pump size Pump Pump Pump Pump Pump size size size size size 1: 2: 3: 4: 5: PV016 PV032 PV063 PV140 PV270 Pump design series (see name plate) Code - PV023 PV046 PV092 PV180 Coupling for metric, splined shaft DIN 5480 01 02 03 04 05 N25 x 1.5 x 15 N32 x 1.5 x 20 N40 x 1.5 x 25 N50 x 2 x 24 N60 x 2 x 28 Coupling for SAE splined shaft flat root, side fit 11 12 13 14 15 16 17 18 9T 16/32 11T 16/32 13T 16/32 15T 16/32 14T 12/24 17T 12/24 13T 8/16 15T 8/16 Coupling + adaptor for keyed shaft 20 21 22 Diameter 12 mm Diameter 16 mm Diameter 18 mm Kit contains positions 91 (and 92 for keyed shaft). PV_GB.PM6.5MM Hydraulics Home 1-22 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Kits Seal kit S K P V Seal kit Axial piston pump series PV Code B G Pump size Pump size 1 2 3 4 5 Pump Pump Pump Pump Pump size size size size size 1: 2: 3: 4: 5: PV016 PV032 PV063 PV140 PV270 - Thread, port Seals Pump design series (see name plate) Code Seals Code Thread Port N V E NBR FPM EPDM 1 3 7 8 Metric UNC UNC Metric BSPP UNF ISO 6149 ISO 6149 PV023 PV046 PV092 PV180 Repair and spare parts kits R K P V Repair/ Spare parts kit Axial piston pump series PV Code B G Pump size Pump Size 1 2 3 4 5 Pump Pump Pump Pump Pump Code VT WP WZ SS SB GLE ROG KOS SRS WQS WFS RFE SKS size size size size size 1: 2: 3: 4: 5: Pump design series (see name plate) partly optional: Thread or Rotation or Seals Contents Code PV016 PV032 PV063 PV140 PV270 - PV023 PV046 PV092 PV180 Thread M Metric S SAE / UNC R Clockwise L Counter-clockwise Rotation Contents Optional Connecting parts, kit Shaft with key Splined shaft Valve plate Bushing for servo piston Contents - fixed Trunnion bearing kit Rotating unit incl. piston set Piston set Swash plate Shaft with key, reinforced, only for size 4, only with SAE Splined shaft, reinforced, only for size 4, only with SAE Bias spring kit Servo piston kit Thread Thread Thread Rotation Seals Seals N NBR V FPM E EPDM Repair and spare parts kits for adjustable displacement limiter R K P V Repair/ Spare parts kit Axial piston pump series PV Contents Seals Displacement Code 016 020 023 032 040 046 Displacement PV016 PV020 PV023 PV032 PV040 PV046 063 080 092 140 180 270 PV063 PV080 PV092 PV140 PV180 PV270 Code Contents HE Displacement limiter, adjustable Pump design series (see name plate) Code Seals N V E NBR FPM EPDM For parts included, see spare parts list PVI-BGx-GB-yy; available upon request. x stands for frame size 1 - 5 yy stands for design series PV_GB.PM6.5MM Hydraulics Home 1-23 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Pump Combinations Combinations PV/PV, PV/PVM (metric version) 1 Main pump Second pump PV016, 020 or 023 PV032, 040 or 046 Interface main pump PV016, 020 or 023 100 B4 HW PV016, 020 or 023 125 B4 HW PV032, 040 or 046 PV016, 020 or 023 PV063, 080 or 092 PV140 or 180 PV032, 040 or 046 160 B4 HW C D H K M 489 196 170.5 225 220 225 212 541 208 197 235.5 245 261 212 574 208 197 261 245 261 245 630 232 252 244.5 301 326 212 663 232 252 271 301 326 245 326 301 326 306 724 232 252 PV016, 020 or 023 719 230 305 280.5 349 415 212 752 230 305 307 349 415 245 813 230 305 362 349 415 306 PV140 or 1801) 878 230 305 415 349 415 385 PV016, 020 or 023 860 255 403 299 406 531.5 212 PV032, 040 or 046 893 255 403 325.5 406 531.5 245 PV032, 040 or 046 160 B4 HW 200 B4 HW 954 255 403 380.5 406 531.5 306 PV140 or 180 1033 255 403 433.5 406 531.5 385 PV2701) 1134 255 403 531.5 406 531.5 510 PV063, 080 or 092 1) B PV063, 080 or 092 PV063, 080 or 092 PV270 L Combinations PV140/180 + PV140/180 and PV270 + PV270 only with splined shaft on main pump due to high torque. PV_GB.PM6.5MM Hydraulics Home 1-24 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Pump Combinations Combinations PV/GP 1 Main pump PV016, 020 or 023 Second pump PGP511 PGP511 PV032, 040 or 046 Interface main p. 100 B4 HW PGP511 PGP511 PV140 or 180 160 B4 HW PGP517 PV270 PGP511 D* H K M 170.5 124 220 225 99 -143 472 208 197 133.5 245 261 99 -143 506 208 197 152 245 261 132 -177 561 232 252 143.5 301 326 99 -143 595 232 252 162 301 326 132 -177 650 230 305 179.5 349 415 99 -143 684 230 305 198 349 415 132 -177 790.5 255 403 198 406 531.5 824.5 255 403 216.5 406 531.5 132 -177 200 B4 HW PGP517 C 196 160 B4 HW PGP517 B 420 125 B4 HW PGP517 PV063, 080 or 092 L* 99 -143 * maximum length with largest displacement of a gear pump frame size PV_GB.PM6.5MM Hydraulics Home 1-25 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Thru drive, shaft load limitations Max. transferable torque in [Nm] for the different shafts options: Shaft code 1 PV016-023 PV032-046 PV063-092 PV140-180 PV270 D 300 550 1320 2000 2000 E 300 610 1218 2680 2680 F -- -- -- 1320 -- G -- -- -- 1640 -- K 300 570 1150 1900 2850 L 405 675 1400 2650 3980 140 275 560 1100 1650 Max. torque transmitt. cap. at shaft end Important notice The max. allowable torque of the individual shaft must not be exceeded. For 2-pump combinations there is no problem because PV series offers 100% thru torque. For 3-pump combinations (and more) the limit torque could be reached or exceeded. Therefore it is necessary to calculate the torque factor and compare it with the allowed torque limit factor in the table. Required: calculated torque factor < torque limit factor To make the necessary calculations easier and more user friendly it is not required to calculate actual torque requirements in Nm and compare them with the shaft limitations. The table on the right shows limit factors that include material specification, safety factors and conversion factors. The total torque factor is represented by the sum of the individual torque factors of all pumps in the complete pump combination. The torque factor of each individual pump is calculated by multiplying the max. operating pressure p of the pump (in bar) with the max. displacement Vg of the pump (in cm³/rev). Pump Shaft Torque Limit Factor PV016-023 D E K L 17700 17700 17700 20130 PV032-046 D E K L 32680 36380 33810 40250 PV063-092 D E K L 77280 72450 67620 83720 PV140-180 D E F G K L 118400 158760 78750 97650 113400 157500 PV270 D E K L 119000 159700 170100 236250 Total torque factor of the combination = sum of individual torque factors of all pumps Torque factor of any pump = p x Vg (pressure in bar x displacement in cm³/rev) PV_GB.PM6.5MM Hydraulics Home 1-26 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Compensators dimensions 1 Seal kit, compensator S K Seal kit P V C Compensator for axial piston pump PV series Code N V E Seal Material NBR FPM EPDM Seal kit includes all seals for all single compensator options and the seals for LVDT and horse power pilot valve. For 2-valve-compensators two seal kits are to be ordered. Spare parts lists and ordering codes for replacement compensator valves see manual PVI-PVC-GB; available upon request PV_GB.PM6.5MM Hydraulics Home 1-27 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Pressure compensators Standard pressure compensator code F*S The standard pressure compensator adjusts the pump displacement according to the actual need of the system in order to keep the pressure constant. As long as the system pressure at outlet port P is lower than the set pressure (set as spring preload of the compensator spring) the working port A of the compensator valve is connected to the case drain and the piston area is unloaded. Bias spring and system pressure on the annulus area keep the pump at full displacement. When the system pressure reaches the set pressure the compensator valve spool connects port P1 to A and builds up a pressure at the servo piston resulting in a downstroking of the pump. The displacement of the pump is controlled in order to match the flow requirement of the system. 1 Standard pressure compensator code F*S * = pressure rating Remote pressure compensator code FRC While at the standard pressure compensator the pressure is set directly at the compensator spring, the setting of the remote pressure compensator can be achieved by any suitable pilot pressure valve connected to pilot port PP. The pilot flow supply is internal through the valve spool. The pilot flow is 1 - 1.5 l/min. The pilot valve can be installed remote from the pump in some distance. That allows pressure setting e. g. from the control panel of the machine. The remote pressure compensator typically responds faster and more precisely than the standard pressure compensator and is able to solve instability problems that may occur with a standard pressure compensator in critical applications. The pressure pilot valve can also be electronically controlled (proportional pressure valve) or combined with a directional control valve for low pressure standby operation. remote pressure compensator code FRC Remote pressure compensator code FR1 Version FR1 of the remote pressure compensator provides on its top side an interface NG6, DIN 24340 (CETOP 03 at RP35H, NFPA D03). This interface allows a direct mounting of a pilot valve. Beside manual or electrohydraulic operated valves it is also possible to mount complete multiple pressure circuits directly on the compensator body. Parker offers a variety of these compensator accessories ready to install. See pages 36 and 37 of this catalogue. All remote pressure compensators have a factory setting of 15 bar differential pressure. With this setting, the controlled pressure at the pump outlet is higher than the pressure controlled by the pilot valve. remote pressure compensator with interface NG6 for accessories code FR1 PV_GB.PM6.5MM Hydraulics Home 1-28 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Load-sensing compensators Load-sensing compensator code FFC The load-sensing compensator has an external pilot pressure supply. Factory setting for the differential pressure is 10 bar. The input signal to the compensator is the differential pressure at a main stream resistor. A load-sensing compensator represents mainly a flow control for the pump output flow, because the compensator keeps the pressure drop at the main stream resistor constant. A variable input speed or a varying load(-pressure) has consequently no influence on the output flow of the pump and the speed of the actuator. By adding a pilot orifice (Ø 0.8mm) and a pressure pilot valve pressure compensation can be added to the flow control function. See the circuit diagram below, left. Load-sensing compensator code FFC Ø0.8 Load-sensing compensator with interface NG6 for accessories code FF1 Load-sensing compensator code FFC external orifice and pressure pilot valve Shown above is load sensing compensator code FF1 with an NG6 interface on top of the control valve. That allows direct mounting of a pilot valve for pressure compensation. This version includes the pilot orifice. Due to the interaction of flow and pressure compensation this package has not the "ideal" control characteristic. The deviation is caused by the pilot valves characteristic. If a more accurate pressure compensation is required, the 2-valve load-sensing compensator code FT1 can be used. The circuit diagram of this version is shown left. Here the interaction of the two control functions is avoided by using two separate control valves for flow and pressure compensation. The 2-valve compensator is equipped with an interface NG6 on the compensators top side. 2-valve load-sens. compensator with interface NG6 for accessories code FT1 PV_GB.PM6.5MM Hydraulics Home 1-29 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Horse power compensators see note 1 horse power compensator, pilot flow external for load-sensing code *CB horse power compensator, pilot flow internal code *LB horse power comp., pilot flow internal interface on top code *LA Hydraulic-mechanical horse power compensator The hydraulic-mechanical horse power compensator consists of a modified remote pressure compensator (Code *L*) or of a modified load-sensing compensator (Code *C*) and a pilot valve. This pilot valve is integrated into the pump and is adjusted by a cam sleeve. The cam sleeve has a contour that is designed and machined for the individual displacement and the nominal horse power setting. At a large displacement the opening pressure (given by the cam sleeve diameter) is lower than at small displacements. This makes the pump compensate along a constant horse power (torque) curve (see diagrams on opposite page). horse power comp., pilot flow internal pressure pilot valve included code *LC For all nominal powers of standard electrical motors Parker offers a dedicated cam sleeve. The exchange of this cam sleeve (e. g.: to change horse power setting) can easily be done without disassembly of the pump. On top of that an adjustment of the horse power setting can be done within certain limits by adjusting the preload of the pilot control cartridge spring . That allows an adjustment of a constant horse power setting for other than the nominal speeds (1500 min-1) or for other horse powers. The ordering code for the horse power option is as follows: The first digit designates the horse power setting: Code B = 3.0 kW etc. up to Code 3 = 132.0 kW The second digit designates the pilot flow source: Code L Code C internal pilot pressure, remote pressure function. external pilot pressure, combines horse power compensation with load-sensing compensation. The third digit designates the possibility to adjust the overriding pressure compensation: Code A comes with a top side NG6/D03 interface on the control valve to mount any suitable pilot valve or Parker pump accessories. Code B Code C horse power comp., pilot flow external for load-sensing, pilot valve included code *CC has a threaded pilot port to connect a remote pilot valve with piping. includes a pilot valve for manual pressure adjustment. Max. setting: 350 bar. Page 31 shows the typical control characteristics and the available control sleeves for the different pump sizes and displacements. Note: If version *CB is equipped with external pilot valve and 0.8 mm orifice, the orifice in port PF has to be removed. PV_GB.PM6.5MM Hydraulics Home 1-30 Contents Ordering Code Index Catalogue HY11-2500/UK Horse power compensators, diagrams Axial Piston Pumps Series PV Characteristic curves, horse power compensators 1 The diagrams shown are only valid for the following working conditions: speed : n = 1500 rev/min temperature : t = 50 °C fluid : mineral oil HLP, ISO VG46 viscosity : ν = 46 mm²/s at 40°C PV_GB.PM6.5MM Hydraulics Home 1-31 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Electrohydraulic p/Q-control Proportional displacement control, code FPV The proportional displacement control allows the adjustment of the pumps output flow with an electrical input signal. The actual displacement of the pump is monitored by an LVDT and compared with the commanded displacement in an electronic control module PQ0*-F (see opposite side). The command is given as an electrical input signal (0 - 10V or 0 resp. 4 - 20mA) from the supervising machine control. The command can also be provided by a potentiometer. The electronic control module offers a stabilized 10V source to supply the potentiometer. The electronic control compares permanently input command and actual displacement and powers the proportional solenoid of the control valve. A deviation from the commanded displacement leads to a modulation of the input current to the solenoid. The control valve then changes the control pressure (port A) until the correct displacement is adjusted. Version FPV of the proportional control does not provide a pressure compensation. The hydraulic circuit must be protected by a pressure relief valve. 1 Proportionaldisplacement control code FPV Proportional displacement control with overriding pressure control, codes FPR, FPZ and FPG In version FPR an additional pressure compensator valve can override the electrohydraulic displacement control. That adds pressure compensation to this control. The compensator valve has an NG6/D03 interface on top to mount a pressure pilot valve. When using a proportional pressure pilot valve an electro-hydraulic p/Q-control can be realized. The electronic driver modules are tuned for the valve type DSAE1007P07KLAF to give best performance. The electronic control module PQ0*-P.. (see opposite page) contains, beside the displacement control unit, also the driver electronics for the a. m. proportional pressure valves. Using ordering code FPZ and specifying the desired pilot valve/compensator accessory, a complete multiple pressure adjustment can be mounted in our factory (see compensator accessories, pages 1-36 and 1-37) and the complete unit will be tested and shipped together with the pump. With ordering code FPG the proportional pressure pilot valve and a pressure transducer (Parker SCP 8181 CE) are included with the pump control. In combination with control module PQ0*-Q.. a closed loop pressure control of the pump outlet pressure is available. Module PQ0*-L.. offers an electronic horse power limiter in addition to the closed loop pressure control. Parker variable displacement pumps have a large servo piston. That leads to a extremely robust and stable pump control. On the other hand that requires high control flows (up to > 100 l/min). Parker has therefore chosen the 2-valvep/Q-control concept, because in this case a hydraulicmechanical compensator valve takes care of the pressure compensation of the pump. That allows a very fast pressure compensation and makes this the control unsensitive to fluid contamination. We see the 2-valve-concept as a contribution to system and pressure control safety. Proportionaldisplacement control code FPR Proportionaldisplacement control code FPG For more details see manual PVI017. PV_GB.PM6.5MM Hydraulics Home 1-32 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Electrohydraulic p/Q-control The electronic modules to power the displacement control and the pressure control are snap-on type modules. They can be mounted on installation rails according to EN 50022. A card holder is not required. The modules have potentiometers to adjust up and down ramps (ramp time up to 5s) and a min. and max. adjustment for optimum resolution and sensitivity as required by the application. They comply with the latest legal requirements and confirm to European law. They are EMC approved and carry the CE mark. 1 Electronic modul PQ0*-P00 to operate the p/Q-control for PV pumps Ordering code PQ 0 Electronic module for pumps For axial piston pumps series PV NOTE ! 00 Design series Option Module variation Frame size of pump not required for order Code Size Code variation 1 PV016 - PV023 F flow control only 2 PV032 - PV046 P flow control and pressure adjustment 3 PV063 - PV092 Q flow and pressure control 4 PV140 - PV180 L 5 PV270 flow and pressure control with horse power limitation The electronic modules are not included in the pump compensator. Please order separately. More technical information on these modules can be found in chapter 10, Electronics. Technical Data - Minimum control pressure required (at internal pressure supply = minimum system pressure) - Repeatability Diagrams 15 bar ± 0.75 % Proportional flow compensator (solenoid): - nominal voltage environmental temperature duty cycle protection class connector 16 V 50 °C 100 % IP54 ISO 4400 Inductive position feedback (LVDT): - supply voltage current requirement output voltage environmental temperature load to output signal connector Response times Size 18 to 36 VDC <50 mA 3.5 to 11.5 VDC 0 to 50 °C > 5 kOhm (short circuit protected) round connector M12 x 1.5pin TA [ms] TR [ms] PV023 50 50 PV046 70 70 PV092 90 90 PV180 150 150 PV270 200 200 PV_GB.PM6.5MM Hydraulics Home 1-33 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Electrohydraulic p/Q-control Proportional displacement control with shuttle valve subplate, code WP* Because of the servo spring the proportional displacement control needs a minimum pump outlet pressure of 12 - 15 bar to adjust the pumps output flow according to an electrical input signal. If the system does not provide enough back pressure - especially at low displacement and low load - there are two options: the shuttle valve subplate and the preload valve option. If an external auxiliary pressure is available, the control option WP* is equipped with a shuttle valve circuit according to the diagram left. At a low pump outlet pressure the pump displacement adjustment circuit is supplied by the auxiliary pressure and allows adjustment of the pump to zero flow at zero pressure. If the pump outlet pressure exceeds the auxiliary pressure, the shuttle valve shifts to internal pressure supply. Depending of the pump size and the response requirements an auxiliary power source of 20 - 30 bar and 20 - 40 l/min is recommended. Note: pressure control is only available above the auxiliary pressure level and operation of the pump at zero flow and zero pressure requires extreme care to maintain lubrication of the rotating group. 1 Proportional displacement control with pressure compensation and shuttle valve subplate code WPR shuttle valve subplate for proportional displacement control pressure compensator interface displacement control valve interface interface for pump mounting Preload valve for proportional displacement control, code PVAPVV* An alternative solution is the use of a direct operated preload valve. The preload valve is offered in a manifold for direct mounting to the pressure port of the pump. The opening pressure of the valve is set to approx. 20 bar and at 30 bar load pressure the valve is fully open and does cause a pressure drop of less than 1 bar. The ordering code for the preload valve is PVAPVV*. The * stands for frame size of the pump, thread and port option and seal material option. For details see next page. The design of the preload valve is shown below. For dimensions see installation manual PVI-017-UK (available upon request). preload valve manifold code PVAPVV* Proportional displacement control with pressure compensation and preload valve inlet: flange port ISO 6162, flanged direct to pump pressure port outlet: flange port ISO 6162 PV_GB.PM6.5MM Hydraulics Home 1-34 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Electrohydraulic p/Q-control Quick pressure relief manifold for proportional pump control, code PVAPSE* When working with a proportional pressure control on variable displacement pumps, pressure decrease can be slow. When the pump strokes to deadhead, there is no active pressure relief. To achieve a response similar to a valve controlled system, the quick unload manifold can be mounted to the pump outlet. This manifold includes a cartridge valve with a 4 bar spring preload. The pilot pressure supply for the compensator valve is passing this cartridge valve and creates a pressure drop across the poppet. At normal working conditions this pressure drop does not exceed 3 bar and the poppet stays closed. In a dynamic response situation the pressure drop can exceed 4 bar and the cartridge actively reuces the system pressure acoording to the setting of the proportional pilot valve. As the pilot pressure supply is fed through this manifold the compensator spool needs to be without internal orifice. Ordering code for the proportional displacement and pressure control for combination with the quick unload manifold is FPS for pressure compensation and FPT for closed loop pressure control (pressure transducer and proportional pressure pilot valve included). Preload and quick unload manifold, code PVAPVE* The combination of the preload and the quick unload function into one manifold can be ordered under the code PVAPVE*. This manifold is also designed for direct pump outlet mounting. To maintain a secure function under all conditions the pressure compensator requires an external sensing line connected to the system side of the preload valve (see diagram left). The ordering code for this proportional displacement control option is FPP for pressure compensation and FPE for closed loop pressure control. Proportional displacement control with pressure compensation and quick unload manifold The ordering code for the function manifolds is shown below: P V A P Accessories for axial piston pump, PV series, pressure port mounting Threads option Function Frame size Code Function VV Code Seals preload manifold N NBR V FPM SE quick unload manifold E EPR VE preload and quick unload manifold Code Frame size Proportional displacement control with pressure compensation and preload plus quick unload manifold Seal option 1 PV016-023 2 PV032-046 3 PV063-092 4 PV140-180 5 PV270 1) 2) 3) Code Ports1) Threads2) 1 BSPP metric 3 UNF UNC 43) BSPP metric, M14 7 ISO 6149 UNC 8 ISO 6149 metric drain, gage and control ports, mounting threads for PV063-PV180 only: pressure port 1 1/4" with M14 instead of M12 PV_GB.PM6.5MM Hydraulics Home 1-35 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Hydraulic cicuit, ordering examples Ordering Examples 1) PV pump with fast response remote pressure control, relief valve with 2 pressure stages, electrical pressure selection, nitrile seals, spindle adjustment, 24 VDC solenoid, plug to DIN 46350 accessories fitted: 1 PV * * * * * * * * FRZ PVAC2PCMNSJP 2) Same pump, accessories not fitted: PV * * * * * * * * FR1 PVAC2PCMNSJP 3) Usable for horsepower control and proportional volume control, too. Schemactis PVAC1P* PVAC1E* PVAC2E PVAC2P* PV_GB.PM6.5MM Hydraulics Home 1-36 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK Ordering code, dimensions PV M AC For PV Pump Series Accessories for Compensators Code Metric Bolts Function not required for order Mounting Bolts Seals Function Compound Max. pressure relief N NBR 1E 1 pressure , electrical unloading V FPM 2P 2 pressures, electrical selection 2M Adjustment Code 1P 2E Design Series Solenoid Accessories Solenoid Code Solenoid accessories omit For function 1P C Conduit box with free wires W DIN plug socket without plug Code Mounting bolt option C For single compensators type R or F T For 2-valve-compensator type T Code S without bolts omit For function 1P Y 110V/50 Hz - 120V/60 Hz T 220V/50 Hz - 240V/60 Hz J 24V DC 2 pressures + stands electrical selection low pressure default 2 pressures + stands electrical selection stand by default Code Adjustment For spare parts and replacement kits see manual PVI-PVAC-UK; available upon request. S Spindle with lock nut Dimensions L DIN lock PVAC1P* Solenoid voltage Please order plugs separately. See chapter 2, page 88 PVAC1E* DC solenoid 205 AC solenoid 190 Adjustment Code S Adjustment Code L Pressure relief valve mounted on 2-valve pressure-flow compensator type T Pressure relief valve, electrical unloading, mounted on compensator type R or F PVAC2P* PVAC2E*/2M* DC solenoid 205 AC solenoid 190 DC solenoid 241 AC solenoid 211 Low pressure High pressure High pressure 2-pressure relief valve, electrical selection, mounted on compensator type R or F Low pressure 2-pressure relief valve, electrical selection and unloading, mounted on compensator type R or F PV_GB.PM6.5MM Hydraulics Home 1-37 Contents Ordering Code Index 1 Axial Piston Pumps Series PV Catalogue HY11-2500/UK Accessories Bell housing, coupling and foot flange 1 Can be purchased at: Raja Rahmer + Jansen GmbH Vorthstr. 1 58775 Werdohl, Germany or KTR Kupplungstechnik GmbH Rodder Damm 48432 Rheine, Germany Tel.: (+2392) 5090, fax: (+2392) 4966 Welding flange Tel.: (+5971) 798-0, fax: (+5971) 798443 Threaded flange Can be purchased at: Parker Fluid Connectors, Tube Fittings Division Am Metallwerk 9 33659 Bielefeld, Germany Tel.: (+521) 4048-0, fax: (+521) 4048280 or Havit Hydraulik GmbH & Co. Münchner Str. 11 85123 Karlskron, Germany Tel.: (+8450) 7031/7032, fax: (+8450) 7033 SAE-flange connections, pipe connection in accordance to DIN 2353 Straight SAE-flange connection GFS Elbow SAE-flange connection WFS Can be purchased at: Parker Fluid Connectors, Tube Fittings Division Am Metallwerk 9 33659 Bielefeld, Germany Tel.: (+521) 4048-0, fax: (+521) 4048280 PV_GB.PM6.5MM Hydraulics Home 1-38 Contents Ordering Code Index Axial Piston Pumps Series PV Catalogue HY11-2500/UK General installation information Fluid recommendations Premium quality hydraulic mineral oil fluids are recommended, like H-LP oils to DIN 51524, part 2. The viscosity range should be 25 to 50 mm2/s (cSt) at 500 C. Normal operating viscosity range between 12 and 100 mm2/s (cSt). Maximum start-up viscositiy is 320 mm2/s. Operating temperature -10 to + 700 C. For other fluids such as phosphoric acid esters or for other operating conditions consult your Parker representative for assistance. Seals NBR (nitrile) seals are used for operation with hydraulic fluids based on mineral oil. For synthetic fluids, as perhaps phosphoric acid esters, Fluorocarbon seals are required. Consult your Parker representative for assistance. Filtration For maximum pump and system component functionability and life, the system should be protected from contamination by effective filtration. Fluid cleanliness should be in accordance with ISO classification ISO 4406. The quality of filter elements should be in accordance with ISO standards. when the pump is mounted inside the reservoir, to improve the inlet conditions. All connections to be leak-free, as air in the suction line will cause cavitation, noise, and damage to the pump. 1 Drain port Compensation may cause short-term (20 to 30 ms) flow increase, e.g. 30 l/min (PV 016 to 023), 40 l/min (PV 032 to 046), 60 l/min (PV 063 to 092),80 l/min (PV 140 to 180) and/or 120 l/min (PV270). Please consider for dimensioning. Drain line The drain line must lead directly to the reservoir without restriction. The drain line must not be connected to any other return line. The end of the drain line must be below the lowest fluid level in the reservoir and as far away as possible from the pump inlet line. This ensures that the pump does not empty itself when not in operation and that hot aireated oil will not be recirculated. For the same reason, when the pump is mounted inside the reservoir, the drain line should be arranged in such a way that a siphon is created. This ensures that the pump is always filled with fluid. The drain pressure must not exceed 2 bar. Drain line length should not exceed 2 metres. Minimum diameter should be selected according to the port size and a straight low pressure fitting with maximised bore should be used. Minimum requirement for filtration rate x (mm): General hydraulic systems for satisfactory operation: Class 19/15, to ISO 4406 x = 25 mm (ß25 ≥ 75) to ISO 4572 Hydraulic systems with maximised component life and functionability: Shaft rotation and alignment Class 16/13, to ISO 4406 x = 10 mm (ß10 ≥ 75) to ISO 4572 It is recommended to use return line or pressure filters. Parker Filter Division offers a wide range of these filters for all common applications and mounting styles. The use of suction filters should be avoided, especially with fast response pumps. Pump and motor shafts must be aligned within 0.25mm T.I.R. maximum. A floating coupling must be used. Bellhousings and couplings can be ordered at manufacturers listed in this catalogue. Please follow the coupling manufacturer's installation instructions. Consult your Parker representative for assistance on radial load type drives. Bypass filtration is a good choice for best filter efficiency. Start up Installation and mounting Prior to start up, the pump case must be filled with hydraulic fluid (use case drain port). Initial start up should be at zero pressure with an open circuit to enable the pump to prime. Pressure should only be increased once the pump has been fully primed. Horizontal mounting: Outlet port side or top. Inlet port side or bottom, drain port always uppermost. Vertical mounting: Shaft pointing upwards. Install pump and suction line in such a way that the maximum inlet vacuum never exceeds 0.8 bar absolute. The inlet line should be as short and as straight as possible. A short suction line cut to 450 is recommended Attention: Check motor rotation direction. Compare chapter 12. For more details see Installation manual PVI016. PV_GB.PM6.5MM Hydraulics Home 1-39 Contents Ordering Code Index Introduction Axial Piston Pumps Series PVM Pump with standard pressure compensator, Code MS Pump with load-sensing compensator, Code FC Catalogue HY11-2500/UK 1 • With thru drive for single and multiple pumps • Swash plate type for open circuit • • • • • • • Mounting interface according to VDMA-standards sheet 24560 part 1. Standard: 4-hole flange ISO 3019/2 (metric). Optional: 4-hole flange ISO 3019/1 (SAE). Large servo piston with strong bias spring achieves fast response; e.g. for PVM046 upstroke < 80 ms downstroke < 50 ms Note: follow installation instructions. Reduced pressure peaks due to active decompression of system at downstroke. Also at low system pressure reliable compensator operation. Lowest compensating pressure <10 bar 9 piston and new precompression technology (precompression filter volume) result in unbeaten low outlet flow pulsation. Rigid and FEM-optimized body design for lowest noise level. Thru drive for 100% nominal torque. Pump combinations (multiple pumps) of same size and model and mounting interface for basically all metric or SAE mounting interfaces. Pump with remote pressure compensator, ext. option RE Pump with remote pressure compensator RC PVM-GB.PM6.5MM Hydraulics Home 1-40 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Technical data from 16 to 92 cm3/rev Displacement Operating pressures Outlet Inlet min. 0.8 bar (absolute) max. 16 bar Minimum speed 300 min-1 Mounting interface 1 Pump with standard press. comp. Pump with remote press. comp. 4-hole flange ISO 3019/2 optional ISO 3019/1, SAE Installation 1) 280 bar 350 bar1) 2 bar1) nominal pressure pN max. pressure pmax. drain port drain port as high as possible peak pressure only Pump combinations see pages 56 - 57. Pump with gear pump Selection table and technical data Model Max.displacement in cm3/rev Output flow in l/min at 1500 min-1 Input horse power in kW at 1500 min-1 and 280 bar * Max speed in min-1 Weight in kg 3000 19 2800 30 PVM016 16 24 11.0 PVM020 20 30 14.0 PVM023 23 34.5 16 PVM028 28 42 19.5 PVM032 32 48 22 PVM040 40 60 28 PVM046 46 69 32 PVM063 63 94.5 44 2800 PVM080 80 120 55.5 2500 PVM092 92 138 64 2300 60 * The maximum speed ratings are shown for an inlet pressure of 1 bar (absolute) and for a fluid viscosity of ν = 30mm²/s. PVM-GB.PM6.5MM Hydraulics Home 1-41 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Ordering Code PVM Axial piston pump variable displacement medium pressure version 1 Code Mounting Thru shaft Seals code code Thread Variation Sec. pump Compensator code code Rotation Size and displacement Displacement 016 16 cm³/rev 020 20 cm³/rev 023 Design series: Pump Comp. not required for order Code Compensator option 0 1 no compensator 23 cm³/rev M S 10 - 280 bar 028 28 cm³/rev Remote compensator options 032 32 cm³/rev R 040 40 cm³/rev 046 46 cm³/rev 063 63 cm³/rev 080 80 cm³/rev 092 92 cm³/rev Code Rotation* Code Material R clockwise N NBR L counter clockwise V FPM Stand. press. compensator C remote press. compensator R E remote press. comp., extern. F C load sensing comp. * when looking at shaft Variation Code 1 Standard 1 single pump, no 2nd pump and coupling 9 reduced displacement adjusted.* 3 PVM-Pump, mounted 4 gear pump, series GP, mounted Code * when ordering, specify displacement (cm³/rev) Second pump option* * specify 2nd pump with full model code Code D E K L Code 1 8 1) 2) Mounting flange SAE, ISO 3019/1 metr. ISO 3019/2 Ports Code Shaft 4-hole flange without 2nd pump cylindrical, key 4-hole flange splined, SAE 4-hole flange cylindrical, key 4-hole flange splined, DIN 5480 1) Threads BSPP T single pump prepared f. thru shaft with thru shaft adapter 2) metric ISO 6149 Thru shaft options metric drain, gauge, and flushing ports, all mounting and connecting threads Y1) SAE AA, Ø 50.8mm A SAE A, Ø 82.55mm B SAE B, Ø 101.6mm C SAE C, Ø 127mm 2) D3) SAE D, Ø 152.4mm G metric, Ø 63mm H metric, Ø 80mm J metric, Ø 100mm K 2) metric, Ø 125mm L3) metric, Ø 160mm 1) only for PVM016 - PVM028 only for PVM032 and larger 3 ) only for PVM063 and larger 2) PVM-GB.PM6.5MM Hydraulics Home 1-42 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Effiency and case drain flows Efficiency, power consumption Efficiency and case drain flows PVM016, PVM020, PVM023, PVM028 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 40°C and a fluid viscosity of 46 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. 1 to 1.2 l/min are to be added to the values shown for the pilot operated compensators (codes RC, RE, FC) because the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 40 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows PVM-GB.PM6.5MM Hydraulics Home 1-43 Contents Ordering Code Index 1 Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Effiency and case drain flows Efficiency and case drain flows PVM032, PVM040, PVM046 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 40°C and a fluid viscosity of 46 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. 1 to 1.2 l/min are to be added to the values shown for the pilot operated compensators (codes RC, RE, FC) because the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 50 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Efficiency, power consumption 1 Case drain flows PVM-GB.PM6.5MM Hydraulics Home 1-44 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Effiency and case drain flows Efficiency, power consumption Efficiency and case drain flows PVM063, PVM080, PVM092 The efficiency and power graphs are measured at an input speed of n = 1500 min-1, a temperature of 40°C and a fluid viscosity of 46 mm2/s. Case drain flow and compensator control flow leave via the drain port of the pump. 1 to 1.2 l/min are to be added to the values shown for the pilot operated compensators (codes RC, RE, FC) because the control flow of the pressure pilot valve also goes through the pump. Please note: The values shown below are only valid for static operation. Under dynamic conditions and at rapid compensation of the pump the volume displaced by the servo piston also leaves the case drain port. This dynamic control flow can reach up to 70 l/min! Therefore the case drain line is to lead to the reservoir at full size and without restrictions as short and direct as possible. Case drain flows PVM-GB.PM6.5MM Hydraulics Home 1-45 Contents Ordering Code Index 1 Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Noise levels 1 Typical sound level for single pumps, measured in unechoic chamber according to DIN 45 635, part1 and 26. microphone distance 1 m. Speed: n = 1500 min-1. All data measured with mineral oil viscosity 30 mm²/s (cSt) at 50°C. PVM-GB.PM6.5MM Hydraulics Home 1-46 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Noise reduction measures Operating noise of pumps The normal operating noise of a pump and consequently the operating noise of the entire hydraulic system is largely determined by where and how the pump is mounted and how it is connected to the downstream hydraulic system. Also size, style and installation of the hydraulic tubing have a major influence on the overall noise emitted by a hydraulic system Noise reduction measures Even when the mounting space is limited there are suitable means and components to reduce the noise significantly. The vibration of the pump body, created by high alternating forces in the rotating group and the pulsation of the output flow excite every part of the system connected to the pump mechanically or hydraulically. Talking about operating noise of a hydraulic pump, primary and secondary pump noise has to be taken into consideration Primary pump noise is caused by vibrations of the pump body due to internal alternating forces stressing the body structure. Flexible elements help to prevent pump boda vibration being transmitted to other construction elements, where possible amplification may occur. Such elements can be: Bell housing with elastic dampening flange with vulcanized labyrinth (1) Floating and flexible coupling (2) Damping rails (3) or silent blocks for mounting the electric motor or the foot mounting flange Flexible tube connections (compensators) or hoses on inlet, outlet and drain port of the pump. Exclusive use of gas tight tube fittings for inlet connections to avoid ingression of air causing cavitation and excessive noise. Secondary pump noise is caused by vibration induced into all connected hydraulic components by the flow and pressure pulsation of the pump. This secondary noise adds typical 7 - 10 dBA to the noise of a pump measured in the sound chamber according to DIN 45 635 (see diagrams on opposite side). Therefore pipework, its mounting and the mounting of all hydraulic components like pressure filters and control elements has a major influence to the overall system noise level. Pulsation reduction with precompression volume: The PVM is equipped with a new technology for flow ripple reduction. This method reduces the pulsation at the pump outlet by 40 - 60 %. That leads to a significant reduction of the overall system noise without additional cost and without additional components (silencers etc.). The typical reduction reaches 2 - 4 dBA. That means: with a pump of the PVM series the secondary noise adds only some 5 - 7 dBA to the pump noise instead of the usually found 7 - 10 dBA. Figure 2 compares the measured pulsation of a system with 6 pumps of 180 cm³/rev each. Last but not least the connection between pump and driving motor can be the cause of an unacceptably high noise emission. 1) Bell housing 2) Coupling 3) Damping rails Figure 1: Components to avoid vibration transfer from the pump to the drive/installation and their position in the power unit (numbers refer to the text on the left) Figure 2: Comparison of the pressure pulsation in a system with 6 old PV pumps versus the same system with 6 PVplus pumps. The pulsation reduction effect of the precompression volume is evident. Other measures Small diameter tubes do not only cause high flow speeds, turbulences inside the tubes and cavitation in the pump, they also produce noise. Only correctly sized connections of the largest possible diameter according to the port size of the pump should be used. PVM-GB.PM6.5MM Hydraulics Home 1-47 Contents Ordering Code Index 1 Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM016 - 028, metric version 1 PVM-GB.PM6.5MM Hydraulics Home 1-48 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM016 - 028, SAE version and thru drive 1 Thru shaft adapters are available in the following dimensions: A B C D E F 63 80 100 50.8 82.55 101.6 10 10 12 10 10 12 85 103 125 - 89.8 M8 M8 M10 M10 100 109 n. avail. 82 106 n. avail. G M8 M10 n. avail. M8 M10 n. avail. Dimension H and available coupling sleeves, see page 1-54. PVM-GB.PM6.5MM Hydraulics Home 1-49 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM032 - 046, metric version 1 PVM-GB.PM6.5MM Hydraulics Home 1-50 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM032 - 046, SAE version and thru drive 1 A 63 80 100 125 82.55 101.6 127 Thru shaft adapters are available in the following dimensions: B C D E F G K 8.5 85 M8 100 M8 49 8.5 103 M8 109 M10 49 10.5 125 M10 140 M12 49 12 160 M12 n. avail. n. avail. 49 8 106 M10 49 11 89.8 M10 146 M12 49 13.5 114.5 M12 n. avail. n. avail. 64 L 261 261 261 261 261 261 276 Dimension H and available coupling sleeves, see pages 1- 54. PVM-GB.PM6.5MM Hydraulics Home 1-51 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM063 - 092, metric version 1 PVM-GB.PM6.5MM Hydraulics Home 1-52 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Dimensions PVM063 - 092, SAE version and thru drive 1 A 63 80 100 125 160 82.55 101.6 127 152.4 Thru shaft adapters are available in the following dimensions: B C D E F G K 10 85 M8 100 M8 58 10 103 M8 109 M10 58 12 125 M10 140 M12 58 12 160 M12 180 M16 58 12 200 M16 n. avail. n. avail. 58 10 106 M10 58 12 89.8 M12 146 M12 58 14 114.5 M12 181 M16 58 14 161.6 M20 n. avail. n. avail. 78 L 326 326 326 326 326 326 326 326 360 Dimension H and available coupling sleeves, see pages 1-54. PVM-GB.PM6.5MM Hydraulics Home 1-53 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Kits Mounting kits for multiple pumps, for second pump option M K Mounting kit 1 Code P V M Axial piston pump series PV B G Second pump Pump size Pump size Code Thread Seals Pump design series (see name plate) Second pump, SAE Code Seals 1 PVM016 - PVM028 Y SAE AA, diameter 50.8 mm N NBR 2 PVM032 - PVM046 A SAE A, diameter 82.55 mm V FPM 3 PVM063 - PVM092 Code Thread Second pump, metric M metric G Diameter 63 mm S SAE H Diameter 80 mm B SAE B, diameter 101.6 mm C SAE C, diameter 127,mm D SAE D, diameter 151.4 mm J Diameter 100 mm K Diameter 125 mm L Diameter 160 mm Kit contains positions 30, 69, 84 85 and 87, see drawing below Mounting kits for multiple pumps, couplings M K Mounting kit Code 1 2 3 P V M Axial piston pump series PV K B G Coupling Pump size Pump size Pump design series (see name plate) Code PVM016 - PVM028 PVM032 - PVM046 PVM063 - PVM092 Coupling for metric, splined shaft DIN 5480 01 02 03 N25 x 1.5 x 15 N32 x 1.5 x 20 N40 x 1.5 x 25 Coupling for SAE splined shaft flat root, side fit 11 12 13 14 15 16 17 9T 16/32 11T 16/32 13T 16/32 15T 16/32 14T 12/24 17T 12/24 13T 8/16 Coupling + adaptor for keyed shaft 20 21 22 Diameter 12 mm Diameter 16 mm Diameter 18 mm Kit contains positions 91 (and 92) for keyed shaft. PVM-GB.PM6.5MM Hydraulics Home 1-54 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Kits Seal kit S K P V Seal kit M Axial piston pump series PV Code B G Pump size Pump size 1 Pump size 1: PVM016 - PVM028 2 Pump size 2: PVM032 - PVM046 3 Pump size 3: PVM063 - PVM092 Seals Thread, port Pump design series (see name plate) Code Seals Code Thread Port N V NBR FPM 1 8 Metric Metric BSPP ISO 6149 Repair and spare parts kits R K P V Repair/ Spare parts kit Axial piston pump series PV Code Pump size Pump design series (see name plate) partly optional: Thread or Rotation or Seals Contents Pump size 1: PVM016 - PVM028 Pump size 2: PVM032 - PVM046 Pump size 3: PVM063 - PVM092 Code GLE ROG KOS SRS RFE SKS B G Pump size 1 2 3 VT WP WZ SS SB M Code Thread M S Metric SAE / UNC R Clockwise L Counter-clockwise Rotation Contents Optional Connecting parts, kit Shaft with key Splined shaft Valve plate Bushing for servo piston Contents - fixed Trunnion bearing kit Rotating unit incl. piston set Piston set Swash plate Bias spring kit Servo piston kit Thread Thread Thread Rotation Seals Seals N NBR V FPM Repair and spare parts kits for adjustable displacement limiter R K P V M Repair/ Spare parts kit Code 016 020 023 028 032 040 046 063 080 092 Axial piston pump series PV Pump series Contents Seals Pump design series (see name plate) Pump series PVM016 PVM020 PVM023 PVM028 PVM032 PVM040 PVM046 PVM063 PVM080 PVM092 Code Contents HE Displacement limiter, adjustable Code Seals N V NBR FPM For parts included, see spare parts list PVMI-BGx-UK-yy; available upon request. x stands for frame size 1 - 3, yy stands for design series. PVM-GB.PM6.5MM Hydraulics Home 1-55 Contents Ordering Code Index 1 Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Pump Combinations Seal-kit Compensator S K 1 P V M The seal kit contains all the seals required for single compensators, LVDT and feed valves. For 2-valve compensators, please order 2 seal kits. Details on spare compensator lists and ordering codes are given in documentation PVMI-PVC-UK. C Seals Seal kit Compensator for Axial piston pump Series PVM Code Seals N NBR V FPM Combinations PVM/PVM Main pump Second pump PVM016, 020, 023 PVM016, 020, 023 or 028 or 028 PVM032, 040 or 046 Interface main pump L C D H K M 100 B4 HW 489 170.5 225 206 225 212 541 197 235.5 231 261 212 574 197 261 231 261 245 PVM016, 020, 023 or 028 125 B4 HW PVM032, 040 or 046 PVM063, 080 or 092 PVM016, 020, 023 630 252 244.5 285 326 212 PVM032, 040 or 046 or 028 160 B4 HW 663 252 271 285 326 245 PVM063, 080 or 092 724 252 326 285 326 306 PVM-GB.PM6.5MM Hydraulics Home 1-56 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Pump Combinations Combinations PVM/PGP 1 Main pump Second pump Interface main pump L* C D* H K M PGP505 PGP505 100 B4 HW 125 B4 HW 420 472 170.5 197 124 133.5 206 231 225 261 99 - 146 99 - 143 506 197 152 231 261 132 - 177 561 595 252 252 143.5 162 285 285 326 326 99 - 143 132 - 177 PVM016, 020, 023 or 028 PVM032, 040 or 046 PGP511 PVM063, 080 or 092 PGP505 PGP511 160 B4 HW * maximum length with largest displacement of a gear pump frame size PVM-GB.PM6.5MM Hydraulics Home 1-57 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Thru drive, shaft load limitations Max. transferable torque in Nm for the different shafts options: 1 Shaft code PVM016-028 PVM032-046 PVM063-092 D 300 550 1320 E 300 610 1218 K 300 570 1150 L 405 675 1400 170 275 560 Max. torque transmitt. cap. at shaft end Important notice The max. allowable torque of the individual shaft must not be exceeded. For 2-pump combinations there is no problem because PV series offers 100% thru torque. For 3-pump combinations (and more) the limit torque can be reached or exceeded. Therefore it is necessary to calculate the torque factor and compare it with the allowed torque limit factor in the table. Required: Pump Shaft Torque limit factor PVM016-028 D E K L 17700 17700 17700 20130 PVM032-046 D E K L 32680 36380 33810 40250 PVM063-092 D E K L 77280 72450 67620 83720 calculated torque factor < torque limit factor To make the necessary calculations easier and more user friendly it is not required to calculate actual torque requirements in Nm and compare them with the shaft limitations. The table on the right shows limit factors that include material specification, safety factors and conversion factors. The total torque factor is represented by the sum of the individual torque factors of all pumps in the complete pump combination. The torque factor of each individual pump is calculated by multiplying the max. operating pressure p of the pump (in bar) with the max. displacement Vg (in cm³/rev). Total torque factor of the combination = sum of individual torque factors of all pumps Torque factor of any pump = p x Vg (pressure in bar x displacement in cm³/rev) PVM-GB.PM6.5MM Hydraulics Home 1-58 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Compensator Dimensions 1 PVM-GB.PM6.5MM Hydraulics Home 1-59 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Pressure compensators Standard pressure compensator Code MS In the standard pressure compensator, the pressure on the pump outlet port is compared with the reference pressure set in the compensator valve spool. As long as this reference pressure is not reached, the control valve connects the large adjustment piston surface with the pump, and the compensator valve spool maintains the pump at full displacement. If the reference pressure is reached and the pilot valve is moved against the compensator valve spool , port P1 is connected to A, the large adjustment piston surface is impinged with pressure, and the pump is limited. The displacement of the pump is controlled in order to match the flow requirement of the system. If the requirement is returned to zero, the pump then only delivers the quantity necessary to cover its own lubrication and pilot volume requirement. 1 Standard pressure compensator Code MS Remote pressure compensator, internal, integrated pilot pressure valve Code RC Remote press. compensator, external, integrated pilot pressure valve Code RE Remote pressure compensator codes RC and RE The system pressure is compared with a pilot pressure on the on the control valve for the remote pressure compensators. This pilot pressure can be influenced both by a pilot pressure valve integrated in the compensator and externally cased. The pilot pressure supply is governed internally by the compensator for code RC, for code RE externally via the pilot port PP. The pilot pressure flow is approx. 1 – 1.2 l/min. The pilot valve can also be installed some distance away from the pump so that a pressure setting can be achieved from the control panel of the machine. Load-sensing compensator code FC The pilot oil for the compensator is tapped behind a main stream resistor for load-sensing compensators. Therefore, the compensator keeps the pressure drop at the main stream resistor constant, beneath the reference pressure (set on the integrated pilot valve). Thus there is a flow control for the pump output flow. When the reference pressure is reached, the pilot valve opens and the pump is limited. The mutual influence of flow and pressure compensation leads to the represented, strongly rounded characteristic curves. Load-sensing compensator, integrated pilot pressure valve Code FC PVM-GB.PM6.5MM Hydraulics Home 1-60 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK Accessories Bell housing, coupling and foot flange 1 Can be purchased at: Raja Rahmer + Jansen GmbH Vorthstr. 1 58775 Werdohl, Germany KTR Kupplungstechnik GmbH Rodder Damm 48432 Rheine, Germany Tel.: (+2392) 5090, fax: (+2392) 4966 Tel.: (+5971) 798-0, fax: (+5971) 798443 Welding flange Threaded flange Can be purchased at: Havit Hydraulik GmbH & Co. Münchner Str. 11 85123 Karlskron, Germany Tel.: (+8450) 7031/7032, fax: (+8450) 7033 SAE-flange connections, pipe connection in accordance to DIN 2353 Straight SAE-flange connection GFS Elbow SAE-flange connection WFS Can be purchased at: Parker Fluid Connectors, Tube Fittings Division Am Metallwerk 9 33659 Bielefeld, Germany Tel.: (+521) 4048-0, fax: (+521) 4048280 PVM-GB.PM6.5MM Hydraulics Home 1-61 Contents Ordering Code Index Axial Piston Pumps Series PVM Catalogue HY11-2500/UK General Installation Information Fluid recommendations 1 Premium quality hydraulic mineral oil fluids are recommended, like H-LP oils to DIN 51524, part 2. The viscosity range should be 25 to 50 mm2/s (cSt) at 500 C.Normal operating viscosity range between 12 and 100 mm2/s (cSt). Maximum start-up viscositiy is 320 mm2/s. Operating temperature -10 to + 700 C. For other fluids such as phosphoric acid esters or for other operating conditions consult your Parker representative for assistance. Inlet (suction side): Install pump and suction line in such a way that the maximum inlet vacuum never exceeds 0.8 bar absolute. The inlet line should be as short and as straight as possible. A short suction line cut to 45° is recommended when the pump is mounted inside the reservoir, to improve the inlet conditions. All connections to be leak-free, as air in the suction line will cause cavitation, noise, and damage to the pump. Drain line Seals NBR (nitrile) seals are used for operation with hydraulic fluids based on mineral oil. For synthetic fluids, such as phosphoric acid esters, fluorocarbon seals are required. Consult your Parker representative for assistance. Filtration For maximum pump and system component functionability and life, the system should be protected from contamination by effective filtration. Fluid cleanliness should be in accordance with ISO classification ISO 4406. The quality of filter elements should be in accordance with ISO standards. Minimum requirement for filtration rate x (µm): The drain line must lead directly to the reservoir without restriction. The drain line must not be connected to any other return line. The end of the drain line must be below the lowest fluid level in the reservoir and as far away as possible from the pump inlet line. This ensures that the pump does not empty itself when not in operation and that hot airheated oil will not be recirculated. For the same reason, when the pump is mounted inside the reservoir, the drain line should be arranged in such a way that a siphon is created. This ensures that the pump is always filled with fluid. The drain pressure must not exceed 1 bar. Drain line length should not exceed 2 metres. Minimum diameter should be selected according to the port size and a straight low pressure fitting with maximised bore should be used. General hydraulic systems for satisfactory operation: Class 19/15, to ISO 4406 x = 25 µm (ß25 ≥ 75) to ISO 4572 Hydraulic systems with maximised component life and functionability: Class 16/13, to ISO 4406 x = 10 µm (ß10 ≥ 75) to ISO 4572 It is recommended to use return line or pressure filters.Parker Filter Division offers a wide range of these filters for all common applications and mounting styles. The use of suction filters should be avoided, especially with fast response pumps. Installation and mounting Horizontal mounting: Outlet port side or top, inlet port side or bottom. Drain port always uppermost or rotated 90 degrees on the axis. Vertical mounting: Shaft pointing upwards Shaft rotation and alignment Pump and motor shafts must be aligned within 0.25mm T.I.R. maximum. A floating coupling must be used. Bell housings and couplings can be ordered at manufacturers listed in this catalogue. Please follow the coupling manufacturer’s installation instructions. Consult your Parker representative for assistance on radial load type drives. An axial load on the pump shaft is not permitted. Start up Prior to start up, as well as after long stand-still periods when it is possible that the pump body could have been emptied, the pump case must be filled with hydraulic fluid (use case drain port). Initial start up should be at zero pressure with an open circuit to enable the pump to prime. Pressure should only be increased once the pump has been fully primed. A quick on and off switching (inching mode) makes priming easier and enables quick filling of the displacement space in the pump. Attention: Check motor rotation direction. See also the statements on hydraulic fluids in Chapter 12. PVM-GB.PM6.5MM Hydraulics Home 1-62 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Notes 11 PVP_GB.PM6.5MM Hydraulics Home 1-63 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Introduction *not included 1 Pump with standard compensator, code: "omit" Pump with load sensing, code: "A" With thru shaft option for multiple pump options Swash plate type for open circuit Mounting style metric or SAE. High strength cast iron body for high security and low noise. Port connections side, with SAE flange connection. Wide range of controls. Thru shaft. Selection of metric and SAE keyed shafts and SAE splined shafts. Compatible to HWBF (high water based fluids) up to 70 bar. Representation of PVP16 *not included *not included Pump with remote pressure compensator option: "M" (internal pilot supply) Pump with remote pressure compensator option: "ME" (external pilot supply) PVP_GB.PM6.5MM Hydraulics Home 1-64 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Characteristics Technical data Max. Displacement 16 to 140 cm3/rev Pressure range Outlet Nominal pressure pN : 250 bar Maximum pressure pmax : 350 bar 11 with HWBF type fluids on request Inlet maximum 0.7 bar minimum 0.8 bar absolute values for 1500 rpm Drain port maximum 0.7 bar Minimum speed 500 rpm Temperature range -40°C to +70°C PVP with gear pump mounted Selection table Model Max. displacement in cm3/rev Delivery l/min at 1500 rpm and 20 bar Input power at 1500 rpm and PN in kW Speed max. rpm Weight in kg PVP 16 16 24.6 11.3 3000 13.2 PVP 23 23 34.5 15.3 3000 20.4 PVP 33 33 49.5 21.3 3000 20.4 PVP 41 41 61.5 27.7 2800 25 PVP 48 48 72.0 33.6 2400 25 PVP 60 60 90.0 41.7 2200 41 PVP 76 76 114.0 52.8 2200 41 PVP 100 100 150.0 69.5 1800 82 PVP 140 140 210.0 97.3 1800 82 PVP_GB.PM6.5MM Hydraulics Home 1-65 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Ordering Code P V P 1 Pressure range Axial piston pump variable displacement Thru shaft and mounting Displacement flange limiter Ports Shaft Size and displacement Max. Code Displacement 16 16 cm³/U 23 23 cm³/U 33 33 cm³/U 41 41 cm³/U 48 Code Control options Rotation Seals Pressure range 15 - 250 bar 36 Design series not required for order Code Material omit NBR V FPM Code Description 48 cm³/U 60 cm³/U omit Standard pressure compensator 76 76 cm³/U M 100 100 cm³/U 140 cm³/U Remote pressure compensator (internal) ML Option M with DIN 2H lock ME Hydr. remote control (external) Pressure flow control 60 140 Code Description PVP23/33 PVP41/48 straight with key Ø22,23mm (7/8“) SAE B, Ø101.6mm PVP100/140 A straight with key Ø31.75 mm (11/4“) SAE C, Ø127 mm straight with key Ø31.75 mm (11/4“) SAE C, Ø127 mm C* Horse power control with load sensing B splined shaft 14 teeth, 14T12/24 SAE C, Ø127mm splined shaft 14 teeth, 14T12/24 SAE C, Ø127mm H* Horse power control splined shaft* splined shaft 9 teeth, 9T16/32 13 teeth, 13T16/32 SAE A, Ø82.55mm SAE B, Ø101.6mm C splined shaft straight with key 11teeth, 11T16/32 Ø25,4mm (1“) SAE A, Ø82.55mm SAE B, Ø101.6mm straight with key Ø38.1mm (11/2“) SAE C, Ø127mm straight with key Ø38.1mm (11/2“) SAE C, Ø127mm D splined shaft 15 teeth, 15T16/32 SAE B, Ø101.6mm splined shaft 17 teeth, 17T12/24 SAE C, Ø127mm splined shaft 17 teeth, 17T12/24 SAE C, Ø127mm PVP16 omit straight with key Ø19.05mm (3/4“) SAE A Ø82.55mm - PVP60/76 E - - - straight with key Ø44.45mm (1 3/4") SAE C, Ø152.4mm K straight with key Shaft Ø18mm Pilot-Ø80mm straight with key Shaft Ø25mm Pilot-Ø100mm straight with key Shaft Ø32mm Pilot-Ø125mm straight with key Shaft Ø40mm Pilot-Ø125mm * for PVP60/76 a. 100/140 on request Code omit *Only for single or second pump Code Ports Suction port PVP16 SAE Flange 3/4“ 9 SAE Flange 1 1/2“ 2) 9 SAE Flange 2“ SAE Flange 1“ Thru shaft, Flange SAE A shaft 11T16/32 1) 9B3 Thru shaft, Flange SAE B shaft 13T16/32 1) 9B4 Thru shaft, Flange SAE B shaft 15T16/32 1) 9C3 Thru shaft, Flange SAE C shaft 14T12/24 2) 9T thru shaft with cover not for PVP16 only for PVP60/76 and PVP100/140 5 Description without displacement limiter adjustable displ. limiter acc. to customer request Rotation* Code R Clockwise Counter clockwise L SAE Flange 1 1/4“* 210 bar/3000 psi Version, mount. threads metric *420 bar/6000 psi Version, mount. threads metric Hydraulics 9A5 2 PVP100/140 SAE Flange 2 1/2“ SAE Flange 1 1/2“* PVP_GB.PM6.5MM Thru shaft, Flange SAE A shaft 9T16/32 Code omit PVP60/76 9 9A4 mounting bolts metric 1) PVP23/33 SAE Flange 1 1/4“ PVP41/48 9 9 Pressure port Thru shaft variation mounting threads metric Single pump, without thru shaft Home * when looking at shaft 1-66 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Notes 11 40 PVP_GB.PM6.5MM Hydraulics Home 1-67 Contents Ordering Code Index Characteristic Curves Axial Piston Pumps Series PVP PVP 16 PVP 23 PVP 33 PVP 41 Catalogue HY11-2500/UK 1 PVP 48 Flow rate at 1500 rpm Input power consumption and efficiency The values for the input power apply for fully compensated pumps. Values for flow, efficiency, and power consumption 2 measured at 35° C and viscosity 30 mm /s. PVP_GB.PM6.5MM Hydraulics Home 1-68 Contents Ordering Code Index Characteristic Curves Axial Piston Pumps Series PVP PVP60 PVP76 Catalogue HY11-2500/UK 11 PVP 140 PVP 100 Flow rate at 1500 rpm Input power consumption and efficiency The values for the input power apply for fully compensated pumps. Values for flow, efficiency, and power consumption 2 measured at 35° C and viscosity 30 mm /s. PVP_GB.PM6.5MM Hydraulics Home 1-69 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Noise Level 1 Typical sound level for single pumps, measured in unechoic chamber according to DIN 45 635, part 1 and 26. microphone distance 1 m. speed: n = 1500 min-1. All data measured with mineral oil viscosity 30 mm²/s (cSt) at 50°C. PVP_GB.PM6.5MM Hydraulics Home 1-70 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Suction pressure requirements 11 Suction limits for pumps from the PVP series The pressures given represent the minimum required pressures on the inlet port of the pump (connection flange). Note that long, narrow suction lines, bends, T-pieces, and other add-ons can cause a considerable drop in pressure. Suction filters must also be carefully dimensioned and serviced regularly. Low oil temperatures and dynamic processes (quick control movements) add to the loss in pressure. PVP_GB.PM6.5MM Hydraulics Home 1-71 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions Metric Version PVP16 1 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. PVP_GB.PM6.5MM Hydraulics Home 1-72 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions SAE and Thru Shaft Option PVP16 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. Mounting style SAE and adjustable displacement limiter 11 Thru shaft option PVP_GB.PM6.5MM Hydraulics Home 1-73 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions Metric Version PVP23 and 33 1 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. PVP_GB.PM6.5MM Hydraulics Home 1-74 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions SAE and Thru Shaft Option PVP 23 und 33 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. 11 Variation A B + 0.03 D E F L 9A4 238.5 82.55 M10 54 9T16/32DP 106 9A5 238.5 82.55 M10 54 11T16/32DP 106 9B3 252.5 101.6 M12 68 13T16/32DP 146 Mounting style SAE and adjustable displacement limiter Thru shaft option PVP_GB.PM6.5MM Hydraulics Home 1-75 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions Metric Version PVP41 and 48 1 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. PVP_GB.PM6.5MM Hydraulics Home 1-76 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions SAE and Thru Shaft Option PVP 41 and 48 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. 11 Variation A B +0.03 D E F L 9A4 263.5 82.55 M10 54 9T16/32DP 106 9A5 263.5 82.55 M10 54 11T16/32DP 146 9B3 277.5 101.6 M12 68 13T16/32DP 146 9B4 277.5 101.6 M12 68 15T16/32DP 146 Mounting style SAE and adjustable displacement limiter Thru shaft option PVP_GB.PM6.5MM Hydraulics Home 1-77 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions Metric version PVP60 and 76 1 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. PVP_GB.PM6.5MM Hydraulics Home 1-78 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions SAE and Thru Shaft Option PVP60 and 76 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. 11 Variation A B +0.03 D E F L 9A4 298 82.55 M10 45 9T16/32DP 106 9B3 312 101.6 M12 59 13T16/32DP 146 9B4 312 101.6 M12 59 15T16/32DP 146 9C3 321 127 M16 68.5 14T12/24DP 181 Mounting style SAE, adjustable displacement limiter and thru shaft option PVP_GB.PM6.5MM Hydraulics Home 1-79 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions Metric Version PVP 100 and 140 1 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. PVP_GB.PM6.5MM Hydraulics Home 1-80 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Dimensions SAE and Thru Shaft Option PVP100 and 140 The drawing shows a pump for clockwise rotation. For counter clockwise rotation, inlet port and outlet port are on the opposite sides. Compensator is always on the outlet port side. 11 Variation A B + 0.03 D E F L 9A4 364.5 82.55 M10 52 9T16/32 106 9B3 378.5 101.6 M12 66 13T16/32 146 9B4 378.5 101.6 M12 66 15T16/32 146 9C3 388 127 M16 75.5 14T12/24 181 Mounting style SAE and thru shaft option Shaft options PVP_GB.PM6.5MM Hydraulics Home 1-81 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Pump Combinations Combinations PVP/PVP Main pump 1 Second pump C B PVP16 PVP16 356 382 PVP23/33 PVP16 387.5 413.5 PVP23/33 PVP23/33 426.5 468.5 PVP41/48 PVP16 412.5 438.5 PVP41/48 PVP23/33 451.5 493.5 PVP41/48 PVP41/48 468.5 518.5 PVP60/76 PVP16 446.5 472.5 PVP60/76 PVP23/33 485.5 527.5 PVP60/76 PVP41/48 502.5 552.5 PVP60/76 PVP60/76 539.5 588 PVP100/140 PVP16 513.5 539.5 PVP100/140 PVP23/33 552.5 594.5 PVP100/140 PVP41/48 569.5 619.5 PVP100/140 PVP60/76 PVP100/140 PVP100/140 615 667 676.3 730 Attention: check max. torque on driving shaft. see page 83. Combinations PVP/PGP (gear pump) Main pump Second pump B*max C*max PVP16 PGP505 276.5 350 PVP23/33 PGP505 308 381.5 PVP41/48 PGP505 333 406.5 PVP41/48 PGP511 365.5 454 PVP60/76 PGP505 367.5 441 PVP60/76 PGP511 400 488.5 PVP100/140 PGP505 434 507.5 PVP100/140 PGP511 466.5 555 * PGP505/PGP511 with lowest displacement for their size. Note: The upper drawing shows a pump combination PVP33+PVP33, the lower drawing a combination PVP33+PGP505. The values in the table show the dimensions for the pump combination of the first column. PVP_GB.PM6.5MM Hydraulics Home 1-82 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Thru drive, shaft load limitations The max. transferable torque in Nm for the different shafts options are: Shaft code PVP16 PVP23/33 PVP41/48 PVP60/76 PVP100/140 omit 116 209 209 641 641 B 56 209 209 641 641 C 102 337 337 1218 1218 D -- 337 337 1218 1218 E -- -- -- -- 1320 K 105 250 250 650 1250 11 Important notice Pump The max. allowable torque of the individual shaft must not be exceeded. Therefore it is necessary to calculate the torque factor and compare it with the allowed torque limit factor in the table. PVP16 PVP23/33 Required: calculated torque factor < torque limit factor To make the necessary calculations easier and more user friendly it is not required to calculate actual torque requirements in Nm and compare them with the shaft limitations. PVP41/48 PVP60/76 PVP100/140 Shaft Torque limit factor "omit" 6480 C 5800 K 5870 "omit" 12040 C 19470 D 19470 K 14450 C 19490 D 19490 K 14400 "omit" 37000 C 70350 D 70350 K 37620 C 69720 D 69720 E 75600 K 71540 The table shows limit factors that include material specification, safety factors and conversion factors. Total torque factor of the combination = sum of individual torque factors of all pumps The torque factor (charcateristic value) of each individual pump is calculated by multiplying the max. operating pressure p of the pump (in bar) with the max. displacement Vg of the pump (in cm³/rev). Torque factor of any pump = p x Vg (pressure in bar x displacement in cm³/rev) PVP_GB.PM6.5MM Hydraulics Home 1-83 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Compensators Standard pressure compensator, code: "omit" 1 Description The standard pressure compensator controls the output flow (displacement, swash plate angle) in a way that when the set pressure is reached, the output flow of the pump just covers the flow needed by the system. As long as the system pressure is below the set pressure set by adjusting spring pre-load at the compensator compensator spool is moved by the spring in a position where the servo piston is connected to the pump case drain port. The servo spring keeps the pump at full displacement. When system pressure at pump outlet reaches the set pressure the compensator spool is moved against the spring into a position where the servo piston gets connected to the pump pressure port. The pressure moves the servo piston against the servo spring and reduces the swash plate angle of the pump. The displacement of the pump is reduced to exact the output flow required to keep the system pressure on the set level. When no flow is needed by the system and the set pressure is reached the pump is compensated to deadhead. The displacement only covers the flow requirements of the pump (leakage of rotating group and compensator pilot flow). Remote pressure compensator, Code: "M" (internal pilot supply) *pressure relief valve not included Description The remote hydraulic pressure compensator is controlled by a pressure relief valve set up outside of the pump, however, the pilot supply takes place internally using a orifice D. The pressure relief valve must be designed for a flow rate of approx.1.2 l/min. The built-on pressure relief valve pre-set at the factory for the maximum system pressure of pmax, protects the pump from overload. An arrangement of several pressure limiting valves (pressure stages) is possible, in connection with one or more directional valves. The pressure compensator of the pump is set at a differential pressure. When setting the system pressure and when adjusting with one or more pressure limiting valves, the accumulative effect of the compensator must be taken into account. Recommended Parker valves: For inline mounting: DUDB20*R15** For subplate mounting: PVAC1PCMNS or Continuous pressure valves RE06M**T2N1*01*X580 with integrated electronics Continuous pressure valves RE06M**w2V1XP Subplate G 3/8 SP1D23BA910 ** Code for pressure ranges PVP_GB.PM6.5MM Hydraulics Home 1-84 Contents Ordering Code Index Axial Piston Pumps Series PVP Catalogue HY11-2500/UK Compensators Remote pressure compensator, Code: "ME" (external pilot supply) * pressure relief valve Description The remote hydraulic pressure compensator is controlled by a pressure relief valve set up outside of the pump, however, the pilot supply takes place externally using a orifice with 0.8 mm diameter. *0.8 orifice and DBV are not included in delivery The pressure relief valve must be designed for a flow rate of ≥1.2 l/min. The built-on pressure relief valve pre-set at the factory for the maximum system pressure of pmax, protects the pump from overload. An arrangement of several pressure limiting valves (pressure stages) is possible, in connection with one or more directional valves. The pressure compensator of the pump is set at a differential pressure. When setting the system pressure and when adjusting with one or more pressure limiting valves, the accumulative effect of the compensator must be taken into account. Recommended Parker valves: For inline mounting: DUDB20*R15** For subplate mounting: PVAC1PCMNS or Continuous pressure valves RE06M **T2N1*01*X580 with integrated electronics Continuous pressure valve DSAE 1007P07*LA*X580 Subplate G 3/8 SP1D23BA910 **Code for pressure ranges Load sensing compensator, Code: "A" (Load Sensing) Description The delivery of the pump is controlled independent of load using the pressure load sensing compensator and a throttle valve DV (optional prop. DC valve) built into the pressure line. The throttle valve causes a pressure drop in the line of ∆p. Using a pilot line, the pressure behind the throttle valve is directed to the compensator, whose sliding spool has the effect of a 2 way pressure compensator together with the adjustable pilot control cartridge spring. A change in the throttle opening – opening or closing the valve – produces a change in the pressure drop ∆p. A smaller pressure drop increases the pump’s delivery, and vice versa. *throttle valve not included in delivery ∆p The built-on pressure limiting valve pre-set at the factory for the maximum system pressure of pmax, protects the pump from overload. Throttle valves without a 2 way pressure compensator are used as throttles with a manual or electric-proportional adjustment. Recommended Parker valves: For inline mounting: 9N1200S For subplate mounting: Proportional valves series D31FH or D31FT PVP_GB.PM6.5MM Hydraulics Home 1-85 Contents Ordering Code Index 11 Axial Piston Pumps Series PVP Catalogue HY11-2500/UK General Installation Information Fluid recommendations 1 Premium quality hydraulic mineral oil fluids are recommended, like H-LP oils to DIN 51524, part 2. The viscosity range should be 25 to 50 mm2/s (cSt) at 500 C.Normal operating viscosity range between 12 and 100 mm2/s (cSt). Maximum start-up viscositiy is 320 mm2/s. Operating temperature -10 to + 700 C. For other fluids such as phosphoric acid esters or for other operating conditions consult your Parker representative for assistance. straight as possible. A short suction line cut to 45° is recommended when the pump is mounted inside the reservoir, to improve the inlet conditions. All connections to be leak-free, as air in the suction line will cause cavitation, noise, and damage to the pump. Drain port Compensation may cause short-term (20 to 30 ms) flow increase. Please consider for dimensioning. Drain line Seals NBR (nitrile) seals are used for operation with hydraulic fluids based on mineral oil. For synthetic fluids, such as phosphoric acid esters, fluorocarbon seals are required. Consult your Parker representative for assistance. Filtration For maximum pump and system component functionability and life, the system should be protected from contamination by effective filtration. Fluid cleanliness should be in accordance with ISO classification ISO 4406. The quality of filter elements should be in accordance with ISO standards. Minimum requirement for filtration rate x (µm): General hydraulic systems for satisfactory operation: Class 19/15, to ISO 4406 x = 25 µm (ß25 ≥ 75) to ISO 4572 The drain line must lead directly to the reservoir without restriction. The drain line must not be connected to any other return line. The end of the drain line must be below the lowest fluid level in the reservoir and as far away as possible from the pump inlet line. This ensures that the pump does not empty itself when not in operation and that hot aerated oil will not be recirculated. For the same reason, when the pump is mounted inside the reservoir, the drain line should be arranged in such a way that a siphon is created. This ensures that the pump is always filled with fluid. The drain pressure must not exceed 1 bar. Drain line length should not exceed 2 metres. Minimum diameter should be selected according to the port size and a straight low pressure fitting with maximised bore should be used. Shaft rotation and alignment Pump and motor shafts must be aligned within 0.25mm T.I.R. maximum. A floating coupling must be used. Bell housings and couplings can be ordered at manufacturers listed in this catalogue. Please follow the coupling manufacturer’s installation instructions. Consult your Parker representative for assistance on radial load type drives. Hydraulic systems with maximised component life and functionability: Class 16/13, to ISO 4406 x = 10 µm (ß10 ≥ 75) to ISO 4572 It is recommended to use return line or pressure filters.Parker Filter Division offers a wide range of these filters for all common applications and mounting styles. The use of suction filters should be avoided, especially with fast response pumps. Installation and mounting Horizontal mounting: Outlet port side or top, inlet port side or bottom. Drain port always uppermost. Vertical mounting: Shaft pointing upwards Inlet (suction side): Install pump and suction line in such a way that the maximum inlet vacuum never exceeds 0.8 bar absolute. The inlet line should be as short and as Start up Prior to start up, as well as after long stand-still periods when it is possible that the pump body could have been emptied, the pump case must be filled with hydraulic fluid (use case drain port). Initial start up should be at zero pressure with an open circuit to enable the pump to prime. Pressure should only be increased once the pump has been fully primed. A quick on and off switching (inching mode) makes priming easier and enables quick filling of the displacement space in the pump. Attention: Check motor rotation direction. Compare Chapter 12. PVP_GB.PM6.5MM Hydraulics Home 1-86 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Notes 1 PVS_GB.PM6.5MM Hydraulics Home 1-87 Contents Ordering Code Index Introduction Vane Pumps zp10 Series PVS Pump with standard pressure compensator, Code PVS Pump with pressure flow compensator, Code PVM Catalogue HY11-2500/UK 1 With thru shaft option for multiple pump options for open circuit Mounting pattern according to VDMA 24560/1 specification. 4 bolt flange ISO 3019/2 (metric). Fast response. Wide range of controls for diverse tasks. Low noise level. Good efficiency. Pump with proportional pressure compensator, Code PVL Pump with two-stage compensator, Code PVH PVS_GB.PM6.5MM Hydraulics Home 1-88 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Characteristics Displacement Pressure range Outlet 8 - 50 cm³/rev Inlet 1.0 bar 0.8 bar abolute Drain port maximum 0.5 bar Speed ranges 1000 – 1800 rpm Press. fluid temperature -10°C ...+70°C Viscosity range 22 - 100 mm²/s 800 mm²/s (short-term at start up) Rotation clockwise Nominal pressure 140 bar 1 Characteristics and weights Model Displacement in cm3/rev Output flow at 1500 rpm in l/min Input power at nominal pressure in kW Weight in kg single pump Weight in kg main pump Weight in kg Weight in kg intermediate second pump pump PVS08 8.3 12 3.65 8.9 8.9 8.8 8.8 PVS12 12.8 19 5.0 8.9 8.9 8.8 8.8 PVS16 16 23 8.7 18.1 16.9 18.0 16.8 PVS25 24 35 9.9 18.1 16.9 18.0 16.8 PVS32 31 45 12.7 33.2 30.8 33.0 30.6 PVS40 40 60 15.9 33.2 30.8 33.0 30.6 PVS50 51.5 75 19.7 33.2 30.8 33.0 30.6 PVS_GB.PM6.5MM Hydraulics Home 1-89 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Ordering Code P V Vane pump adjustable 1 Control options Code Series Combinations Displacement Design series Nominal pressure Lock Description S Servo pressure compensator Y Remote control compensator D Two pressure compensator Low pressure – high pressure H Two pressure compensator High pressure - low pressure Pressure flow compensator (load-sensing) M Z 2 Code Description omit Standard K Pressure flow / press. compen. L Proportional pressure compensator Z Code Description Code Description C Standard 3 08 8.3 cm /U 12 12.8 cm3/U 16 16. cm3/U 25 24. cm3/U 32 31. cm3/U 40 40. cm3/U 50 With DIN lock for comp. adjustment BG I BG II BG III 3 51.5 cm /U Code Combinations Code Nominal pressure EH Single pump / main pump 140 up to 140 bar AZ 1) BY 1) 2) 2) Second pump / interm. pump Second pump / interm. pump to frame size BG I only for BG II and BG III only for BG I PVS_GB.PM6.5MM Hydraulics Home 1-90 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Noise Levels 1 Typical noise levels for single pumps, measured in an unechoic chamber according to DIN 45 635 Microphone distance 1 m. Speed n = 1.500 rpm All values measured with mineral oil at a viscosity of 30 mm²/s and 50° C. PVS_GB.PM6.5MM Hydraulics Home 1-91 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Characteristic Curves Size I, Size 08 and 12 1 Characteristic curves determin. at speed n = 1500 rpm All values were measured with mineral oil at a viscosity of 30 mm²/s and 50° C. All characteristics shown are typical. They can deviate by up to 5% of the shown values depending on production tolerances of new pumps under certain conditions. Please note: The values shown for drain and pilot oil apply for quasi-static operation (constant operation conditions). During the pilot processes, significantly higher pilot oil flows can take place in short-term and can exceed 20 l/ min in extreme cases. Therefore, it is absolutely necessary to set up the drain line without restrictions and as short as possible to avoid unacceptably high pressure peaks in the pump body. PVS_GB.PM6.5MM Hydraulics Home 1-92 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Characteristic Curves Size II, Size16 and 25 1 Characteristic curves determin. at speed n = 1500 rpm All values were measured with mineral oil at a viscosity of 30 mm²/s and 50° C. All characteristics shown are typical. They can deviate by up to 5% of the shown values depending on production tolerances of new pumps under certain conditions. Please note: The values shown for drain and pilot oil apply for quasi-static operation (constant operation conditions). During the pilot processes, significantly higher pilot oil flows can take place in short-term and can exceed 20 l/ min in extreme cases. Therefore, it is absolutely necessary to set up the drain line without restrictions and as short as possible to avoid unacceptably high pressure peaks in the pump body. PVS_GB.PM6.5MM Hydraulics Home 1-93 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Characteristic Curves Size III, Size 32, 40, 50 1 Characteristic curves determin. at speed n = 1500 rpm All values were measured with mineral oil at a viscosity of 30 mm²/s and 50° C. All characteristics shown are typical. They can deviate by up to 5% of the shown values depending on production tolerances of new pumps under certain conditions. Please note: The values shown for drain and pilot oil apply for quasi-static operation (constant operation conditions). During the pilot processes, significantly higher pilot oil flows can take place in short-term and can exceed 20 l/ min in extreme cases. Therefore, it is absolutely necessary to set up the drain line without restrictions and as short as possible to avoid unacceptably high pressure peaks in the pump body. PVS_GB.PM6.5MM Hydraulics Home 1-94 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Dimensions Frame size (BG) I 1 PVS_GB.PM6.5MM Hydraulics Home 1-95 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Dimensions Frame size (BG) II 1 PVS_GB.PM6.5MM Hydraulics Home 1-96 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Dimensions Frame size (BG) III 1 PVS_GB.PM6.5MM Hydraulics Home 1-97 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Dimensions Thru drive 1 Pump PVS 08 or 12 PVS 16 or 25 PVS 32, 40, or 50 L D F G 133 146 177 80H7 7 4.5 Thru drive shaft “W” B20x17 DIN 5482 B28x25 DIN 5482 B28x25 DIN 5482 M1 M2 M3 E1 E2 M8 M8 M8 M10 M10 M12 100 100 100 125 125 E3 160 PVS_GB.PM6.5MM Hydraulics Home 1-98 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Pump Combinations PVS Pumps with Thru Drive 1 The drawing displays the mounting possibilities for Parker pumps. Other pumps on request. Table Mounting parts for pump combinations Main pump Second pump PVS 08-12 PVS 08-12 PGP503 PVS 08-12 PVS 16-25 PGP503 PVS 08-12 PVS 16-25 PVS 32-50 PGP503 PVS 16-25 PVS 32-50 Coupling Pos.: 1 Adapter Pos.: 2 O-Ring Pos.: 3 HR10056670 HR10056667 HR01090121 HR10056673 HR10056667 HR01090121 HR10056673 HR10056667 HR01090121 Screw Pos.: 4 Screw Pos.: 5 Coupling Pos.: 6 M8x35 M8x35 M8x35 M6x25 M6x25 M6x35 HR10047482 HR10047479 HR10047342 HR10047479 HR10047342 HR10047342 - O-Ring Pos.: 7 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 2-151-V747-75 PVS_GB.PM6.5MM Hydraulics Home 1-99 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Pump Combinations Combinations PVS/PVS 1 The compensators can only be mounted in the direction shown. Main pump Second pump Interface main pump B C K M D L PVS 08 or 12 PVS 08 or 12 80 B4 HW 163.5 34,5 133 149 133 326 PVS 16 or 25 PVS 08 or 12 PVS 16 or 25 PVS 08 or 12 PVS 16 or 25 PVS 32, 40, or 50 100 B4 HW 171.5 30.5 146 125 B4 HW 193.5 35.5 177 149 161.5 149 161.5 192.5 150 146 176 172 177 347 359.5 394 406.5 437.5 * PVS 32, 40, or 50 * Without lock, the compensators can be optionally mounted rotated 90º, in the following combinations: PVS 32/40/50 + PVS 16/25 PVS 32/40/50 + PVS 32/40/50 Combinations PVS/GP (gear pump) Compensator can be optionally mounted, rotated 90°. Main pump Second pump Interface main pump A B C D* K L* M* PVS 08 or 12 PVS 16 or 25 PVS 32, 40, or 50 PGP503 80 B4 HW 100 B4 HW 125 B4 HW 38 163.5 171.5 193.5 34.5 30.5 35.5 183.5 200.5 226.5 133 146 177 265 278 309 94 * maximum length with largest displacement of a gear pump frame size PVS_GB.PM6.5MM Hydraulics Home 1-100 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Standard Pressure Compensator Compensator type S PVS - Standard-pressure compensator. The pressure is mechanically adjustable via the preload of the pilot control cartridge spring. Schematic diagram and performance curves 1 Task and function When reaching the set pressure on the compensator, the pressure flow of the servo-controlled pump is automatically adjusted to the actual pressure flow requirement of the consumer. Thus an undesired flow is avoided and only the required medium amount is delivered. As long as the system pressure is lower than the set pressure on the compensator, the stroke ring is kept in the position of maximum eccentricity, so that the pump continues its full delivery. If the system pressure exceeds the set compensator pressure, the control valve opens, and the pressure on the control piston is relieved. The stroke ring is moved by the auxiliary piston up to the central position to the point where the pressure flow corresponds to the system requirements at the set pressure. The pump is regulated. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-101 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Remote Control Compensator Compensator type Y PVY - Remote controlled pressure compensator. Pressure is adjustable hydraulically via pilot valve connected to Y port. 1 Schematic diagram and performance curves Task and function The range of application for the remote control compensator is similar to the proportional compensator. The pump can be mounted in an inaccessible position (e.g. in an oil container). It is possible for the operating personnel to adjust the desired system pressure via a pressure limiting valve from a remote control desk. It should be noted however, that the response times for the pump increase with increasing control cable length. The remote control compensator functions in principle like a pilot-operated pressure limiting valve. In contrast to the servo pressure compensator, the force contained in the equilibrium of the system pressure on the compensator piston is applied not only by the compensator valve spool, but also by additional pressure from the spool area together with an external pilot valve (pressure limiting valve). The actual control process in the pump corresponds to that of the servo pressure compensator (an external pilot valve is not included with the pump). Note For safety reasons, the Y port of the remote control compensator must never be closed. Otherwise, the pump will not compensate. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-102 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Double Pressure Compensator Compensator type D Low pressure – high pressure PVD – Two stage pressure compensator. High pressure and low pressure mechanically adjustable via spring pre-loading, electric switching. 1 Schematic diagram and performance curves Task and function The double pressure compensator offers the user the possibility to electrically select between two different pressures. Hydraulic systems, where a higher pressure is only needed in peaks, can be created to be very energy-saving, based on such a design. The double pressure compensator can also be labelled as a double servo pressure compensator, divided into low and high pressure stages. Both compensator pistons are connected together via an integrated directional valve. Initially both compensator pistons are pressurised with system pressure at the unloaded directional valve. The compensator piston with the lower spring pre-loading is responsible for the system pressure. If the directional valve piston is changed over from LP to HP via electrical signal, the connection to the low pressure compensator piston is interrupted. Then, only the high pressure compensator piston is connected to the pilot oil space. The actual control process for the pump corresponds to one from a servo pressure compensator. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-103 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Double Pressure Compensator Compensator type H Low pressure – high pressure 1 PVH – Two stage pressure compensator. High pressure and low pressure mechanically adjustable via spring pre-loading, electric switching. Schematic diagram and performance curves Task and function The double pressure compensator offers the user the possibility to electrically select between two different pressures. Hydraulic systems, where a lower pressure is only needed for short intervals, can be created very easily, based on such a design. The double pressure compensator can also be labelled as a double servo pressure compensator, divided into low and high pressure stages. Both compensator pistons are connected together via an integrated directional valve. Only the high pressure stage is pressurised with system pressure at the unloaded directional valve. If the directional valve piston is changed over from HP to LP via electrical signal, the connection to the low pressure compensator piston is created. Both compensator pistons are then connected with the pilot oil space. The compensator piston with the lower spring pre-loading is responsible for the system pressure. The actual control process for the pump corresponds to one from a servo pressure compensator. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-104 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Pressure Flow Compensator Compensator type M Pressure flow compensator PVM - Pressure flow compensator. Flow adjustable via main stream throttle valve, load pressure independent flow control, no internal pressure compensation. 1 Schematic diagram and performance curves Task and function The pressure flow compensator is responsible to keep the pressure flow of the pump to the metering position (orifice, choke, proportional valve, etc.) constant despite fluctuations in load and input speed. However, it must be remembered that this compensation is not possible at Qmax. To ensure proper control behaviour, a maximum of approx. 2/3 Q max should be worked with. The necessary constant pressure differential is achieved for constant flow at the metering position by directing both pressures (pressure before and after the metering position) on to the compensator piston, such that the lower pressure (pressure behind the metering position) with the compensator valve spool works against the pump pressure (2 way pressure compensator function). (Throttle and external pressure limiting valve are not included with the pump). Note When using the pressure flow compensator, max. pressure protection via an external pressure limiting valve is absolutely necessary. Otherwise, the pump will not compensate. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-105 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Pressure Flow - Pressure Compensator Compensator type K Pressure flow pressure compensator 1 PVK - Pressure flow - pressure compensator. Flow adjustable via main stream throttle valve, pressure mechanically adjustable via pre-load spring, load pressure independent flow control. Schematic diagram and performance curves Task and function The pressure flow - pressure compensator is a compensation device that was specially designed for use in load sensing systems. The displacement control is executed dependent on load, i.e. the optimal ratio of pressure and flow are set independent of pending load pressure on the consumer (e.g. hydro-motor). A characteristic feature of all load sensing compensators is the feedback of the load pressure (Y). In systems with variable load pressures, this control is characterised by the energetic and functional superiority compared to conventional compensators. On the compensator are two basic system-dependant settings undertaken, the setting for the differential pressure (∆p) necessary for the pressure flow (Q) and the setting of the maximum pressure (D). The setting (Q) is a result of the differential pressure (∆p) with which a metering position is flown through (orifice, choke, proportional valve, etc.). If the load pressure is altered at the consumer or the pressure in the feedback (Y), the pump decreases or increases its pressure until the differential pressure set on (Q) is reached again (2 way pressure compensator function). This process takes place continuously, up until the pressure set on (D) is reached. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-106 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Proportional Compensators Compensator type L Proportional pressure compensator PVL - Proportional pressure compensator. Pressure can be adjusted electrically using a proportional solenoid and control electronics. 1 Schematic diagram and performance curves Task and function The range of application for the proportional compensator is similar to the remote control compensator. The pump can be mounted in an inaccessible position. It is possible for the operating personnel to adjust the desired system pressure from a remote control desk, manually or by a program. Further advantages are the controllable process of the transition between various command settings, the reproducibility of the control pressure, and fast response times. The principle of the proportional compensator is similar to the servo pressure compensator. Setting the pressure does not take place at the compensator, but instead through infinitely variable control via a pilot valve with proportional solenoid. Dimensions PVS_GB.PM6.5MM Hydraulics Home 1-107 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK Accessories Bell housing, coupling and foot flange 1 Can be purchased at: Raja Rahmer + Jansen GmbH Vorthstr. 1 58775 Werdohl, Germany KTR Kupplungstechnik GmbH Rodder Damm 48432 Rheine, Germany Tel.: (+2392) 5090, fax: (+2392) 4966 Tel.: (+5971) 798-0, fax: (+5971) 798443 PVS_GB.PM6.5MM Hydraulics Home 1-108 Contents Ordering Code Index Vane Pumps Series PVS Catalogue HY11-2500/UK General Installation Information Fluid recommendations Premium quality hydraulic mineral oil fluids are recommended, like H-LP oils to DIN 51524, part 2. The viscosity range should be 25 to 50 mm2/s (cSt) at 500 C.Normal operating viscosity range between 12 and 100 mm2/s (cSt). Maximum start-up viscositiy is 320 mm2/s. Operating temperature -10 to + 700 C. For other fluids such as phosphoric acid esters or for other operating conditions consult your Parker representative for assistance. Filtration For maximum pump and system component functionability and life, the system should be protected from contamination by effective filtration. Fluid cleanliness should be in accordance with ISO classification ISO 4406. The quality of filter elements should be in accordance with ISO standards. Minimum requirement for filtration rate x (µm): General hydraulic systems for satisfactory operation: Class 19/15, to ISO 4406 x = 25 µm (ß25 ≥ 75) to ISO 4572 recommended when the pump is mounted inside the reservoir, to improve the inlet conditions. All connections to be leak-free, as air in the suction line will cause cavitation, noise, and damage to the pump. 1 Drain line The drain line must lead directly to the reservoir without restriction. The drain line must not be connected to any other return line. The end of the drain line must be below the lowest fluid level in the reservoir and as far away as possible from the pump inlet line. This ensures that the pump does not empty itself when not in operation and that hot aerated oil will not be recirculated. For the same reason, when the pump is mounted inside the reservoir, the drain line should be arranged in such a way that a siphon is created. This ensures that the pump is always filled with fluid. The drain pressure must not exceed 1 bar. Drain line length should not exceed 2 metres. Minimum diameter should be selected according to the port size and a straight low pressure fitting with maximised bore should be used. Shaft rotation and alignment Hydraulic systems with maximised component life and functionability: Class 16/13, to ISO 4406 x = 10 µm (ß10 ≥ 75) to ISO 4572 It is recommended to use return line or pressure filters.Parker Filter Division offers a wide range of these filters for all common applications and mounting styles. The use of suction filters should be avoided, especially with fast response pumps. Installation and mounting Horizontal mounting: Outlet port side or top, inlet port side or bottom. Drain port always uppermost. Vertical mounting: Shaft pointing upwards Inlet (suction side): Install pump and suction line in such a way that the maximum inlet vacuum never exceeds 0.8 bar absolute. The inlet line should be as short and as straight as possible. A short suction line cut to 45° is Pump and motor shafts must be aligned within 0.25mm T.I.R. maximum. A floating coupling must be used. Bell housings and couplings can be ordered at manufacturers listed in this catalogue. Please follow the coupling manufacturer’s installation instructions. Consult your Parker representative for assistance on radial load type drives. An axial load on the pump shaft is not permitted. Start up Prior to start up, as well as after long stand-still periods when it is possible that the pump body could have been emptied, the pump case must be filled with hydraulic fluid (use case drain port). Initial start up should be at zero pressure with an open circuit to enable the pump to prime. Pressure should only be increased once the pump has been fully primed. A quick on and off switching (inching mode) makes priming easier and enables quick filling of the displacement space in the pump. Attention: Check motor rotation direction. See also the statements on hydraulic fluids in Chapter 12. PVS_GB.PM6.5MM Hydraulics Home 1-109 Contents Ordering Code Index Catalogue HY11-2500/UK Notes 1 PGP-PGM500_600_GB.PM6.5MM Home 1-110 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Characteristics PGP/PGM 500 Series PGP 500 series pumps offer superior performance, high efficiency and low noise operation at high operating pressures. They are produced in four frame sizes (PGP 503, PGP 505, PGP 511, PGP 517) with displacements ranging from 0.8 to 70 cm³/rev. A wide variety of standard options is available to meet specific application requirements. 1 Advantages • Up to 275 bar continuous operation High strength materials and large journal diameters provide low bearing loads for high pressure operation. • Low noise PGP 503 - 9 tooth gear profile, PGP 505 and 517 - 13 tooth gear profile, PGP 511 – 12 tooth gear profile and optimized flow metering provide reduced pressure pulsation and exceptionally quiet operation. • High efficiency Pressure balanced bearing blocks assure maximum efficiency under all operating conditions. PGP 500 • Application flexibility International mounts and connections, integrated valve capabilities and common inlet multiple pump configurations provide unmatched design and application versatility. For a full overview of all gear products available please order Catalogue 3252/UK from your Parker partner. Characteristics Pump type Heavy-duty, aluminium, external gear Mounting SAE, rectangular, thru-bolt standard specials on request Ports Shaft style SAE and metric Split flanges and others SAE splined, keyed, tapered, cylindrical tang drive, specials on request. Speed 500 - 4000 rpm, see tables Theor. displacem. see tables Drive Drive direct with flexible coupling is recommended. Fluid viscosity Range of operating viscosity 8 to 1000 mm²/s. Max. Permissible operating pressure dependent on viscosity. Viscosity range for cold start 1000 to 2000 mm²/s at operating pressure p≤10 bar and speed n ≤1500 rpm. Range of ambient temperature -40°C - +70°C Filtration According to ISO 4406 Cl. 16/13 Axial / Radial load Units subject to axial or radial loads must be specified with an outboard bearing. Direction of rotation (looking at the drive shaft) Clockwise, counter-clockwise or double. Attention! Drive pump only in indicated direction of rotation. Inlet pressure Operating range 0.8 to 2 bar abs. Min. inlet pressure 0.5 bar abs. Short time without load. Consultation is recommended. Multiple pump assemblies Outlet pressure see tables Hydraulic fluids Hydraulic oil H-LP, DIN 51525 Fluid temperature Range of operating temperature -15 to +80°C. - Available in two, three or four section configurations. - Max. shaft loading must conform to the limitations shown in the shaft loading rating table in this catalogue. - Max. load is determined by adding the torque values for each pumping section that will be simultaneously loaded. Separate inlet configuration: - Each gear housing has individual inlet and outlet ports. Common inlet configuration: -Two gear sets share a common inlet. Max. permissible operating pressure dependent on fluid temperature. Temperature for cold start -20 to -15°C Separate or common inlet capability at speed ≤ 1500 rpm. Max. permissible operating pressure dependent on fluid temperature. All rights reserved. PGP-PGM500_600_GB.PM6.5MM Home 1-111 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Ordering Code PG 503 Gear Type Design Unit Displace- Rotation Shaft ment Flange Side Shaft Side Rear Rear Seal Suction Pressure Suction Pressure Port Port Port 1) Port 1) 1 Code P M Code Type Pump Motor Unit Pump Motor A Single unit Standard Motor w/o checks B Multiple unit Standard Motor w. two checks C — Standard Motor w. one anti cavitation check (ACC) Displacement Code ccm 0008 0012 0016 0021 0025 0033 0036 0043 0048 0058 0062 0079 0.8 1.2 1.6 2.1 2.5 3.3 3.6 4.3 4.8 5.8 6.2 7.9 Code C Rotation Clockwise A Counter clockwise bi-directional B Code Shaft H1 Ø10, 3.0Key, no thread, 36L, parallel P2 Ø9.35, 8.8L, 2.4Key, M6, taper 1:8 V1 5x6.5 long shaft w/o coupling tang drive V2 5x4.5 short shaft w/o coupling tang drive 1) Only coded for the last section. For products of short-term delivery please consult page 1-121 PGP-PGM500_600_GB.PM6.5MM Home 1-112 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK 4 Motor Drain Option2) Drain Position 2) 3) 503 Section Connection Unit Displacement Shaft Seal Side Side Rear Rear Suction Pressure Suction Pressure Port Port Port 1) Port 1) 1 Code S Section Connection Separate inlets C Common inlets Code Drain Position Rear drain 4 Code B1 Motor Drain Option no drain N M10x1 metric thread Code Port Options B1 No ports E1 1/4 - 19 BSP thread E2 3/8 - 19 BSP thread E3* 1/2 - 14 BSP thread G1 M14x1.5 thread G3* M18x1.5 thread J1* 8mm - Ø26mm - M5 square flange J2* 10mm - Ø26mm - M5 square flange J3* 8mm - Ø30mm - M6 square flange J4* 12mm - Ø30mm - M6 square flange *Not usable for rear ports Code X 2) 3) Only for motors For further "B" triple unit repeat displacement, shaft seal between sections, side suction port, side pressure port, rear suction port, rear pressure port. Shaft Seal No seal N NBR V FPM, FKM Code Flange D1 52.2x72.0 - Ø25.4 rectangular H1 82.5 - Ø50.8 SAE "A-A" 2bolt flange P1 40.0x40.0 - Ø32.0 w/ seal ported, thrubolt flange P2 40.0x40.0 - Ø32.0 w/o seal ported, thrubolt flange P3 40.0x40.0 - Ø32.0 w/ seal, thrubolt flange P5 40.0x40.0 - Ø32.0 w/ seal f. long shaft, thrubolt flange PGP-PGM500_600_GB.PM6.5MM Home 1-113 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Ordering Code PG 505 Unit Displace- Rotation Shaft ment Gear Type Design 1 Code P M Code Unit Motor A Single unit Standard Motor without checks B Multiple unit Standard Motor with two checks C — Standard Motor w. one anti cavitation check (ACC) Single distributor unit Multiple distributor unit N Side Shaft Side Rear Rear Seal Suction Pressure Suction Pressure Port Port Port 1) Port 1) Type Pump Motor Pump M Flange — — Displacement Code ccm 0030 0040 0050 0060 0070 0080 0100 0110 0120 3.0 4.0 5.0 6.0 7.0 8.0 10.0 11.0 12.0 Code C Rotation Clockwise A Counter clockwise Bi-directional B Code Shaft A1 9T, 16/32DP, 32L, SAE "A" spline J1 Ø12.7, 3.2Key, no thread, 38L, parallel K1 Ø15.88, 4.0Key, no thread, 32L, SAE "A", parallel Code Flange Q2 Ø14.25, 5.5L, 3.0Key, M10x1, taper 1:8 D2 56.0x73.0 - Ø30.0 rectangular H1 82.5 - Ø50.8 SAE "A-A" 2bolt flange H2 106.4 - Ø82.55 SAE "A" 2bolt flange 1) Only coded for the last section. PGP-PGM500_600_GB.PM6.5MM Home 1-114 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 3) 505 Motor Drain Option2) Drain Section Posi- Connection tion 2) Unit Displacement Shaft Seal Side Side Rear Rear Suction Pressure Suction Pressure Port Port Port 1) Port 1) Code S Section Connection Separate inlets C Common inlets Code 2 Drain Position Drain on bottom 3 Drain on top 4 Rear drain Code B1 Motor Drain Option no drain G 1/4 BSP thread Code Port Options B1 No ports E1 1/4 - 19 BSP thread E2 3/8 - 19 BSP thread E3 1/2 - 14 BSP thread E5* 3/4 - 16BSP thread G1 M14x1.5 thread G3 M18x1.5 thread G4* M22x1.5 thread J3* 8mm - Ø30mm - M6 square flange J4* 12mm - Ø30mm - M6 square flange J5* 15mm - Ø35mm - M6 square flange J7* 20mm - Ø40mm - M6 square flange *Not usable for rear ports 2) Only for motors 3) For further "B" triple unit repeat displacement, shaft seal between sections, side suction port, side pressure port, rear suction port, rear pressure port. Code Shaft Seal X No seal N NBR V FPM, FKM For products of short-term delivery please consult page 1-121 PGP-PGM500_600_GB.PM6.5MM Home 1-115 Contents Ordering Code Index 1 Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Ordering Code PG 511 Unit Displace- Rotation Shaft ment Gear Type Design 1 Code P M F Code 1) Unit Motor A Single unit Standard Motor w/o checks B Multiple unit Standard Motor w. two checks C — Standard Motor w. one anti cavitation check (ACC) D — Standard Motor w. one ACC + restrictor N S 1) T 1) Single distributor unit Multiple distributor unit Single split gear unit Multiple split gear unit Code X Shaft Seal No seal N NBR V FPM, FKM — — Code Shaft A1 9T, 16/32DP, 32L, SAE "A" spline C1 11T, 16/32DP, 38.2L, SAE 19-4 spline F2 13T, W18x1.25, 24L, DIN 5480 spline K1 Ø15.88, 4.0Key, no thread, 32L, SAE "A", parallel S1 Ø17.0, 7.7L, 3.0Key, M12x1.5, taper 1:5 S2 Ø16.65, 12.0L, 3.2Key, M12x1.5, taper 1:8 S4 Ø16.65, 12.0L, 4.0Key, M12x1.5, taper 1:8 V5 8x6.5 short shaft, tang drive — — Only for displacement codes 0060 to 0280 Displacement Code ccm 0040 0060 0080 0100 0110 0140 0160 0190 0230 0270 0310 0330 Side Shaft Side Rear Rear Seal Suction Pressure Suction Pressure Port Port Port 2) Port 2) Type Pump Motor Flow divider Pump M Flange 4.0 6.0 8.0 10.0 11.0 14.0 16.0 19.0 23.0 27.0 31.0 33.0 Code C Rotation Clockwise A Counter clockwise Bi-directional B For products of short-term delivery please consult page 1-121 2) Only coded for the last section. 3) Only for motors PGP-PGM500_600_GB.PM6.5MM Home 1-116 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 4) 511 Motor Drain Option3) Drain Section Posi- Connection tion 3) Unit Displacement Shaft Seal Side Side Rear Rear Suction Pressure Suction Pressure Port Port Port 2) Port 2) Code Code B1 G N S Section Connection Separate inlets C Common inlets Code Motor Drain Option no drain 2 Drain Position Drain on bottom 3 Drain on top 1/4 BSP thread 4 Rear drain 5 Drain right view on drive shaft 6 Drain left view on drive shaft Code Port Options M10x1 metric thread Code 4) Code Flange D3 71.4x96.0 - Ø36.47 rectangular D4 72.0x100.0 - Ø80 rectangular H2 106.4 - Ø82.55 SAE "A" 2bolt flange Q1 60.0x60.0 - Ø52.0 w/o seal ,O' thrubolt flange Q2 60.0x60.0 - Ø50.0 w. seal ,O' thrubolt flange Q3 60.0x60.0 - Ø52.0 w/o seal ,O' thrubolt flange Q4 60.0x60.0 - Ø50.0 w. seal O' ,thrubolt flange B1 E2 E3 E4* E5* E6* E7* G1 G3 G4 G5* G7* J3* J4* J5* J7* J8* J9* Port Options No ports L1* 3/8 - 19 BSP thread L2* 1/2 - 12 BSP thread P2* 5/8 - 14 BSP thread 3/4 - 14 BSP thread P3* 1 - 11 BSP thread 1 1/4 - 11 BSP thread M14x1.5 thread P4* M18x1.5 thread * Not M22x1.5 thread M26x1.5 thread M30x1.5 thread 8mm - Ø30mm - M6 square 12mm - Ø30mm - M6 square 15mm - Ø35mm - M6 square 20mm - Ø40mm - M6 square 18mm - Ø55mm - M8 square 26mm - Ø55mm - M8 square 13mm-Ø30mm-M6 diamond 19mm-Ø40mm-M8 diamond 19.0mm - M10 Metric Split Flange 25.4mm - M10 Metric Split Flange 31.8mm - M10 Metric Split Flange usable for rear ports. For further "B" triple unit repeat displacement, shaft seal between sections, side suction port, side pressure port, rear suction port, rear pressure port. PGP-PGM500_600_GB.PM6.5MM Home 1-117 Contents Ordering Code Index 1 Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Ordering Code PG 517 Unit Displace- Rotation Shaft ment Gear Type Design 1 Code P M F Code Unit Motor A Single unit Standard Motor without checks B Multiple unit Standard Motor with two checks C — Standard Motor w. one anti cavitation check (ACC) N Side Shaft Side Rear Rear Seal Suction Pressure Suction Pressure Port Port Port 1) Port 1) Type Pump Motor Flow divider Pump M Flange Single distributor unit Multiple distributor unit — — Displacement Code ccm 0140 0160 0190 0230 0250 0280 0330 0380 0440 0520 0700 14 16 19 23 25 28 33 38 44 52 70 Code C Rotation Clockwise A Counter clockwise B Code Shaft D1 13T, 16/32DP, 41.2L, SAE "B" spline M1 Ø22.2, 6.3Key, no thread, 41.2L, SAE "B", parallel T1 Ø21.59, 11.2L, 4.0Key, M14x1.5, taper 1:8 1) Bi-directional Only coded for the last section. For products of short-term delivery please consult page 1-121 PGP-PGM500_600_GB.PM6.5MM Home 1-118 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 3) 517 Motor Drain Option2) Drain Section Posi- Connection tion 2) Unit Displacement Shaft Seal Side Side Rear Rear Suction Pressure Suction Pressure Port Port Port 1) Port 1) Code S Section Connection Separate inlets C Common inlets Code 2 Drain Position Drain on bottom 3 Drain on top 4 Rear drain Code Motor Drain Option no drain B1 Code X NBR V FPM, FKM Code Flange D7 98.4x128.2 - Ø50.77 rectangular H3 1/4 BSP thread N M10x1 metric thread Shaft Seal No seal N H2 G 106.4 - Ø82.55 SAE "A" 2 bolt flange 146.1 - Ø101.6 SAE "B" 2bolt flange Code Port Options Code Port Options B1 E3 E4 E5 E6 E7* G4 G5 G7 G8 J5* J7* J8* J9* No ports 1/2 - 12 BSP thread 5/8 - 14 BSP thread 3/4 - 16 BSP thread 1 - 11 BSP thread 1 1/4 - 11 BSP thread M22x1.5 thread M26x1.5 thread M30x1.5 thread M33x2 thread 15mm - Ø35mm - M6 square 20mm - Ø40mm - M6 square 18mm - Ø55mm - M8 square 26mm - Ø55mm - M8 square L1* 13mm-Ø30mm-M6 diamond * 2) Only for motors 3) For further "B" triple unit repeat displacement, shaft seal between sections, side suction port, side pressure port, rear suction port, rear pressure port. L2* 19mm-Ø40mm-M8 diamond L3* 27mm-Ø51mm-M10 diamond P2* 19.0mm - M10 Metric Split Flange P3* 25.4mm - M10 Metric Split Flange P5* 38.1mm - M12 Metric Split Flange Not usable for rear ports. PGP-PGM500_600_GB.PM6.5MM Home 1-119 Contents Ordering Code Index 1 Heavy-duty cast-iron pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Pump combinations List of available pump combinations First pump Second pump PGP 503 1 PGP PGP PGP PGP PGP 503 505 511 517 620 PGP 505 PGP 511 PGP 517 X X X X PGP 620 X X X X X X Nomograph for Pipe Velocity PGP-PGM500_600_GB.PM6.5MM Home 1-120 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Standard pumps Standard pump range available ex-stock PGP PGP PGP PGP PGP PGP PGP PGP 503 503 503 503 503 503 503 503 A A A A A A A A 0016 0016 0025 0025 0036 0036 0058 0058 C A C A C A C A P2 P2 P2 P2 P2 P2 P2 P2 D1 D1 D1 D1 D1 D1 D1 D1 N N N N N N N N J2 J2 J4 J4 J4 J4 J4 J4 J1 J1 J3 J3 J3 J3 J3 J3 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 PGP PGP PGP PGP PGP PGP PGP PGP 505 505 505 505 505 505 505 505 A A A A A A A A 0040 0040 0060 0060 0080 0080 0100 0100 C A C A C A C A Q2 Q2 Q2 Q2 Q2 Q2 Q2 Q2 D2 D2 D2 D2 D2 D2 D2 D2 N N N N N N N N J7 J7 J7 J7 J7 J7 J7 J7 J5 J5 J5 J5 J5 J5 J5 J5 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 PGP PGP PGP PGP PGP PGP PGP PGP 511 511 511 511 511 511 511 511 A A A A A A A A 0060 0060 0120 0120 0190 0190 0270 0270 C A C A C A C A S4 S4 S4 S4 S4 S4 S4 S4 D3 D3 D3 D3 D3 D3 D3 D3 N N N N N N N N J7 J7 J7 J7 J9 J9 J9 J9 J5 J5 J5 J5 J8 J8 J8 J8 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 PGP PGP PGP PGP PGP PGP PGP PGP 511 511 511 511 511 511 511 511 S S S S S S S S 0080 0080 0120 0120 0170 0170 0250 0250 C A C A C A C A S4 S4 S4 S4 S4 S4 S4 S4 D3 D3 D3 D3 D3 D3 D3 D3 N N N N N N N N J7 J7 J7 J7 J9 J9 J9 J9 J5 J5 J5 J5 J8 J8 J8 J8 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 PGP PGP PGP PGP PGP PGP PGP PGP 517 517 517 517 517 517 517 517 A A A A A A A A 0140 0140 0250 0250 0360 0360 0500 0500 C A C A C A C A T1 T1 T1 T1 T1 T1 T1 T1 D7 D7 D7 D7 D7 D7 D7 D7 N N N N N N N N J9 J9 J9 J9 P5 P5 P5 P5 J8 J8 J8 J8 P3 P3 P3 P3 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 B1 1 PGP-PGM500_600_GB.PM6.5MM Home 1-121 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Performance Data Fluid Temperature Viscosity Inlet Pressure = 45± 2°C = 36mm2/s = 0.9 + 0.1 bar absolute PGP 503 - 0.8 CC PGP 503 - 1.6 CC PGP 503 - 3.6 CC PGP 503 - 7.9 CC 1 PGP-PGM500_600_GB.PM6.5MM Home 1-122 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Performance Data Fluid Temperature Viscosity Inlet Pressure = 45± 2°C = 36mm2/s = 0.9 + 0.1 bar absolute PGP 505 - 3.0CC PGP 505 - 6.0 CC 1 16 15 14 Flow [l/min] Input power [kW] PGP 505 - 10.0 CC PGP 505 - 12.0 CC 32 30 Flow n=2800 rev/min 28 13 26 12 24 11 22 10 20 9.0 18 8.0 16 7.0 14 6.0 12 5.0 10 4.0 8.0 3.0 6.0 2.0 4.0 1.0 2.0 0 0 I. Power n=2800 rev/min Flow n=1500 rev/min I. Power n=1500 rev/min Flow n=500 rev/min I. Power n=500 rev/min 0 50 100 150 200 250 300 Pressure [bar] PGP-PGM500_600_GB.PM6.5MM Home 1-123 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Performance Data = 45± 2°C = 36mm2/s = 0.9 + 0.1 bar absolute PGP 511 - 10.0 CC Input power [kW] PGP 511 - 4.0 CC 1 PGP 511 - 19.0 CC 20 19 18 Flow [l/min] Fluid Temperature Viscosity Inlet Pressure 40 38 Flow n=3600 rev/min 36 17 34 16 32 15 30 14 28 13 26 12 24 11 22 10 20 9.0 18 8.0 16 7.0 14 6.0 12 5.0 10 4.0 8.0 3.0 6.0 2.0 4.0 1.0 2.0 0 0 I. Power n=3600 rev/min Flow n=1500 rev/min I. Power n=1500 rev/min Flow n=500 rev/min I. Power n=500 rev/min 0 50 100 150 200 250 300 Pressure [bar] PGP 511 - 33 CC PGP-PGM500_600_GB.PM6.5MM Home 1-124 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Performance Data Fluid Temperature Viscosity Inlet Pressure = 45± 2°C = 36mm2/s = 0.9 + 0.1 bar absolute PGP 517- 14.0 CC PGP 517 -25.0 CC 1 55 130 Flow n=2800 rev/min 120 110 80 75 70 Flow [l/min] 60 PGP 517- 52.0 CC Input power [kW] 65 Flow [l/min] Input power [kW] PGP 517 - 44.0 CC 160 150 65 130 50 100 60 120 45 90 55 110 40 80 50 100 45 90 35 70 40 80 30 60 35 70 25 50 30 60 20 40 25 50 20 40 15 30 10 20 5 10 I. Power n=2800 rev/min Flow n=1500 rev/min I. Power n=1500 rev/min 15 30 10 20 5.0 10 Flow n=500 rev/min Flow n=2700 rev/min 140 I. Power n=2700 rev/min Flow n=1500 rev/min I. Power n=1500 rev/min Flow n=500 rev/min I. Power n=500 rev/min 0 0 I. Power n=500 rev/min 0 0 50 100 150 200 0 250 300 Pressure [bar] 50 100 150 250 300 200 Pressure [bar] PGP-PGM500_600_GB.PM6.5MM Home 1-125 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Dimensions PGP/PGM 503 Pump Specification - Standard Displacements Pump Displacement 1 Code 0008 0012 0016 0021 0025 0033 0036 0043 0048 0058 0062 0079 cm³/rev 0.8 1.2 1.6 2.1 2.5 3.3 3.6 4.3 4.8 5.8 6.2 7.9 Continous Pressure bar 275 275 275 275 275 275 250 210 160 160 150 120 Intermittent Pressure bar 300 300 300 300 300 300 280 230 180 180 170 140 Minimum Speed @ Max. outlet press. rpm 500 500 500 500 500 500 500 500 500 500 500 500 Maximum Speed @ 0 Inlet & Max.outlet press. rpm 4000 4000 4000 4000 4000 4000 4000 3500 3000 3000 3000 2500 Pump Input Power @ Max. Press. and 1500 rpm kW 0.82 1.1 1.4 1.7 2.0 2.5 2.6 2.6 2.4 2.8 2.9 3.0 Dimension "L" mm 35.3 36.8 38.3 39.9 41.5 44.5 45.6 48.5 50.0 53.8 55.3 61.6 kg 1.1 1.1 1.1 1.1 1.2 1.2 1.2 1.3 1.4 1.4 1.5 1.6 Approximate Weight1) 1) Single pump with Flange D1and Port end cover B1 Single Unit PGP/PGM 503 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-126 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Dimensions Single Unit PGP/PGM 503 with rear ports 1 Dimension "F" see flanges Dimension "L" see table Tandem Unit PGP 503 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-127 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Mounting Flange PGP/PGM 503 Mounting Flange Code D1 1 Code H1 Code P1 PGP-PGM500_600_GB.PM6.5MM Home 1-128 Contents Ordering Code Index Catalogue HY11-2500/UK Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Mounting Flange PGP/PGM 503 Mounting Flange Code P2 1 Code P3 Code P5 PGP-PGM500_600_GB.PM6.5MM Home 1-129 Contents Ordering Code Index Port Options Heavy-duty aluminium pumps and motors Series PGP, PGM 500 PGP/PGM 503 Porting Code J European flange Catalogue HY11-2500/UK Code E British Standard Pipe Parallel (BSPP) Code G Metric straight thread ØB G2 G1 T1 T2 1 Code E1 E2 E3 G1 G3 J1 J2 J3 J4 G1 G2 Thread Thread 1/4-19 BSP 3/8-19 BSP 1/2-14 BSP M14x1.5 M18x1.5 T1 ØB ØD T2 Dimensions 12.0 12.0 14.0 12.0 12.0 M5 M5 M6 M6 8.0 10.0 8.0 12.0 26.0 26.0 30.0 30.0 12.0 12.0 12.0 12.0 PGP-PGM500_600_GB.PM6.5MM Home 1-130 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft Options PGP/PGM 503 Drive Shaft Square Key 3x3x22 Code H1 22 3 -0.009 Ø10 ±0.13 11.2 3 1 36 Code P2 Spring Washer Nut M6 DIN934 M6 1.1 Woodruff Key 2.4x5 Ø13 Ø9.35 Taper 1:8 +1 8.8 10.4 29 +1 PGP-PGM500_600_GB.PM6.5MM Home 1-131 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft Options PGP/PGM 503 Drive Shaft Code V1 Code V2 6.5 -0.2 0.4 12 -0.4 Ø10 -0.06 5 -0.09 Ø10 -0.06 5 -0.09 1 +0.4 5.0 -0.2 PGP/PGM 503 - Shaft Load Capacity Code Description Torque Rating [Nm] H1 Ø10,3.0 KEY, no thread, 36L parallel 30 P2 Ø9.95,8.8L, 2.4 KEY, M6 taper 1:8 30 V1 5x6.5 long shaft w/o coupling tang drive 20 V2 5x4.5 short shaft w/o coupling tang drive 20 Torque [Nm] = Displacement [cm3/rev] x Pressure [bar] 57.2 PGP-PGM500_600_GB.PM6.5MM Home 1-132 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions PGP/PGM 505 Specification - Standard Displacements Pump Displacement Code 0030 0040 0050 0060 0070 0080 0100 0110 0120 cm³/rev 3.0 4.0 5.0 6.0 7.0 8.0 10.0 11.0 12.0 Continous Pressure bar 275 275 275 275 275 275 250 250 220 Intermittent Pressure bar 300 300 300 300 300 300 275 275 220 Minimum Speed rpm 500 500 500 500 500 500 500 500 500 rpm 4000 4000 4000 3600 3300 3000 2800 2400 2400 kW 2.3 3.0 3.8 4.5 5.3 6.0 6.9 7.6 7.5 @ Max. outlet pressure Maximum Speed @ 0 Inlet & Max. outlet pressure Pump Input Power @ Max. Pressure and 1500 rpm Dimension "L" mm 41.1 43.8 46.5 49.1 51.8 54.5 59.8 62.5 65.2 Approximate Weight1) kg 2.22 2.27 2.32 2.38 2.43 2.48 2.58 2.63 2.68 1) Single pump with Flange D3 and Port end cover B1 Single Unit PGP/PGM 505 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-133 Contents Ordering Code Index 1 Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions Single Unit PGP/PGM 505 with rear ports 75 across body max. “F” “L” 27 13.1 82 1 15.1 15.1 Dimension "F" see flanges Dimension "L" see table Tandem Unit PGP 505 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-134 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 505 Mounting Flange Code D2 1 Code H1 Code H2 PGP-PGM500_600_GB.PM6.5MM Home 1-135 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Port Options PGP/PGM 505 Porting Code J European flange G1 T1 PGP/PGM 505 Code G1 Thread G2 Thread T1 E1 1/4-19 BSP 12.0 E2 3/8-19 BSP 12.0 E3 1/2-14 BSP 14.0 E5 3/4-14 BSP 16.0 G1 M 14x1.5 12.0 G3 M 18x1.5 12.0 G4 M 22x1.5 14.0 ∅B ∅D T2 Dimensions ØB G2 J3 M6 8.0 30.0 12.0 J4 M6 12.0 30.0 12.0 J5 M6 15.0 35.0 12.5 J7 M6 20.0 40.0 13.0 T2 1 Code E British Standard Pipe Code G Metric straight thread PGP-PGM500_600_GB.PM6.5MM Home 1-136 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 505 Drive Shaft Code Q2 Spring Washer 20.9 Woodruff Key 3x5 DIN6888 Nut M10x1 DIN934 11.5 M10 x1 Ø14.25 Ø16 (5.5) Ø12 1.7 1 Taper 1:8 35 Code A1 Spline SAE “A” 9T - 16/32DP Flat root side fit 32.2 Ø16 23.8 Full spline 32 Code J1 35.5 19 Square key 3.2x3.2x19 Ø14.2-0.26 Ø12.7-0.03 Ø16 3.2 3.2 38.1 PGP-PGM500_600_GB.PM6.5MM Home 1-137 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 505 Drive Shaft Code K1 32.2 1 Square key 4x4x19 19 Ø17.73 -0.26 Ø15.88 -0.03 4 Ø16 3.2 31.8 PGP/PGM 505 - Shaft Load Capacity Code Description Torque Rating [Nm] A1 9T,16/32DP, 32L, SAE“A“ spline 108 J1 Ø12.7, 3.2 KEY, no thread, 38L parallel 43 K1 Ø15.88, 4.0 KEY, no thread, 32L, SAE“A“ parallel 75 Q2 Ø14.25, 5.5L, 3.0 KEY, M10x1 taper 1:8 68 Multiple pump connection shaft Torque [Nm] = 36 Displacement [cm3/rev] x Pressure [bar] 57.2 PGP-PGM500_600_GB.PM6.5MM Home 1-138 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions PGP/PGM 511 Specification - Standard Displacements Pump Displacement Code 0060 0080 0100 0110 0140 0160 0190 0230 0270 0310 0330 cm³/rev 6.0 8.0 10.0 11.0 14.0 16.0 19.0 23.0 27.0 31.0 33.0 Continous Pressure bar 250 250 250 250 250 250 250 225 190 165 155 Intermittent Pressure bar 275 275 275 275 275 275 275 245 210 180 170 Minimum Speed @ Max. outlet pressure rpm 500 500 500 500 500 500 500 500 500 500 500 Maximum Speed @ 0 Inlet & Max. outlet pressure rpm 3500 3500 3500 3500 3500 3500 3250 2750 2350 2100 2000 Pump Input Power @ Max. Pressure and 1500 rpm kW 4.5 6.0 7.5 8.3 10.5 12.0 14.3 14.7 14.9 16.7 17.3 Dimension "L" mm 50.1 53.3 56.5 58.0 62.8 65.9 70.6 76.9 83.2 89.5 92.6 Approximate Weight1) kg 3.40 3.47 3.55 3.57 3.71 3.79 3.91 4.06 4.21 4.37 4.45 1) Single pump with Flange Q1 and Port end cover B1 Distributor Unit PGP 511 Split Gear Unit PGP 511 Single Unit PGP/PGM 511 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-139 Contents Ordering Code Index 1 Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions Single Unit PGP/PGM 511 with rear ports 1 Dimension "F" see flanges Dimension "L" see table Tandem Unit PGP 511 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-140 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 511 Mounting Flange Code D3 1 Code D4 Code H2 PGP-PGM500_600_GB.PM6.5MM Home 1-141 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 511 Mounting Flange Code Q1 1 Code Q2 PGP-PGM500_600_GB.PM6.5MM Home 1-142 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 511 Mounting Flange Code Q3 1 Code Q4 PGP-PGM500_600_GB.PM6.5MM Home 1-143 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Port Options PGP/PGM 511 Porting G1 Ø T1 D ØB G2 T2 1 Code L 4-Bolt flange Code E British Standard Pipe Code G Metric straight thread Code G1 T1 E2 Thread 3/8-19 BSP Dimensions 12.0 E3 1/2-14 BSP 14.0 E4 5/8-14 BSP 16.3 E5 3/4-14 BSP 16.0 E6 1-11 BSP 18.0 E7 1 1/4-11 BSP 20.0 G1 M 14x1.5 12.0 G3 M 18x1.5 12.0 G4 M 22x1.5 14.0 G5 M 26x1.5 16.0 G7 M 30x1.5 12.0 PGP-PGM500_600_GB.PM6.5MM Home 1-144 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Port Options PGP/PGM 511 Porting Code P SAE Split flange metric thread Code J European flange C 90° 45 ° ØD W 1 G2 ∅B Thread ∅D ØB S C W T2 G2 Dimensions J3 M6 8.0 30.0 12.0 J4 M6 12.0 30.0 12.0 J5 M6 15.0 35.0 12.5 J7 M6 20.0 40.0 13.0 J8 M8 18.0 55.0 15.0 J9 M8 26.0 55.0 15.0 L1 M6 13.0 30.0 13.0 L2 M8 19.0 40.0 15.0 L3 M10 27.0 51.0 18.0 P2 M10 19.0 47.63 22.23 20.6 P3 M10 25.4 52.37 26.19 21.4 P4 M10 31.8 58.72 30.17 20.6 T2 Code PGP-PGM500_600_GB.PM6.5MM Home 1-145 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 511 Drive Shaft Code A1 1 Code C1 PGP-PGM500_600_GB.PM6.5MM Home 1-146 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 511 Drive Shaft Code F2 1 Code K1 PGP-PGM500_600_GB.PM6.5MM Home 1-147 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 511 Drive Shaft Code S1 1 Code S2 PGP-PGM500_600_GB.PM6.5MM Home 1-148 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 511 Drive Shaft Code S4 1 Code V5 PGP/PGM 511 - Shaft Load Capacity Code Description Torque Rating [Nm] A1 9T,16/32DP, 32L, SAE“A“ spline 86 C1 11T, 16/32DP, 38.2L, SAE 19-4 spline 184 F2 13T,W18x1.25,24L, DIN 5480 spline 190 Ø15.88,4.0 KEY, no thread, 32L, SAE“A“ parallel 75 S1 K1 Ø17.0,7.7L, 3.0 KEY, M12x1.5 taper 1:5 193 S2 Ø16.65,12.0L,3.2 KEY, M12x1.5 taper 1:8 198 S4 Ø16.65,12.0L,4.0 KEY, M12x1.5 taper 1:8 198 V5 8x6.5 short shaft tang drive 60 Multiple pump connection shaft Torque [Nm] = 110 Displacement [cm3/rev] x Pressure [bar] 57.2 PGP-PGM500_600_GB.PM6.5MM Home 1-149 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions PGP/PGM 517 Specification - Standard Displacements Pump Displacement 1 Code 0140 0160 0190 0230 0250 0280 0330 0380 0440 0520 0700 cm³/rev 14.0 16.0 19.0 23.0 25.0 28.0 33.0 38.0 44.0 52.0 70.0 Continous Pressure bar 250 250 250 250 250 250 250 250 220 200 160 Intermittent Pressure bar 275 275 275 275 275 275 275 255 220 215 160 Minimum Speed @ Max. outlet pressure rpm 500 500 500 500 500 500 500 500 500 500 500 Maximum Speed @ 0 Inlet & Max. outlet pressure rpm 3400 3400 3300 3300 3100 3100 3000 3000 2800 2700 2400 Pump Input Power @ Max. Pressure and 1500 rpm kW 9.6 11 13.1 15.8 17.2 19.3 22.7 26.1 27 28.6 31.2 Dimension "L" mm 68.3 70.3 73.3 77.4 79.4 82.4 87.5 92.5 98.6 106.7 124.9 kg 7.92 8.00 8.12 8.29 8.37 8.50 8.70 8.91 9.16 9.49 10.24 1) Approximate Weight 1) Single pump with Flange H3 and Port end cover B1 Single Unit PGP/PGM 517 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-150 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Dimensions Single Unit PGP/PGM 517 with rear ports 1 Dimension "F" see flanges Dimension "L" see table Tandem Unit PGP 517 Dimension "F" see flanges Dimension "L" see table PGP-PGM500_600_GB.PM6.5MM Home 1-151 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 517 Mounting Flange Code D7 1 Code H2 Code H3 PGP-PGM500_600_GB.PM6.5MM Home 1-152 Contents Ordering Code Index Port Options Heavy-duty aluminium pumps and motors Series PGP, PGM 500 PGP/PGM 517 Porting PGP/PGM 517 Catalogue HY11-2500/UK Code E British Standard Pipe Code G Metric straight thread Code T1 G1 G1 T1 Thread Dimensions E2 3/8-19 BSP 12.0 E3 1/2-14 BSP 14.0 E4 5/8-14 BSP 16.3 E5 3/4-16 BSP 16.0 E6 1-11 BSP 18.0 E7 1 1/4-11 BSP 20.0 G4 M 22x1.5 14.0 G5 M 26x1.5 16.0 G7 M 30x1.5 12.0 G8 M 33x2 18.0 PGP-PGM500_600_GB.PM6.5MM Home 1-153 Contents Ordering Code Index 1 Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Port Options Code J European flange PGP/PGM 517 Porting Code L 4-Bolt flange ØB G2 T2 1 ØB T2 G2 Ø D Code P SAE split flange metric thread ØB G2 PGP/PGM 517 Code G2 Thread ∅B ∅D J5 M6 15.0 35.0 12.5 J7 M6 20.0 40.0 13.0 J8 M8 18.0 55.0 15.0 J9 M8 26.0 55.0 15.0 L1 M6 13.0 30.0 13.0 L2 M8 19.0 40.0 15.0 L3 M10 27.0 51.0 18.0 P2 M10 19.0 47.63 22.23 20.6 P3 M10 25.4 52.37 26.19 21.4 P5 M12 38.1 69.82 35.71 20.6 T2 T2 C W Dimensions C W S PGP-PGM500_600_GB.PM6.5MM Home 1-154 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 517 Drive Shaft Code D1 43.6 Spline SAE “B” 13T - 16/32 DP Flat root side fit 1 Ø 27 33.3 Full spline 41.2 Code M1 44.3 Square key 6.3x6.3x25.4 25.4 23.9 -0.3 25.1 4.8 Ø 22.22 -0.03 1.5 Ø 27 6.3 3 41.2 PGP-PGM500_600_GB.PM6.5MM Home 1-155 Contents Ordering Code Index Heavy-duty aluminium pumps and motors Series PGP, PGM 500 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 517 Drive Shaft Code T1 1 Woodruff key 4x7.5 DIN 6888 Spring washer 20.8 Nut DIN 934 M14x1.5 M14x1.5 Ø 27 1.5 14.5 Ø 21.59 (11.2) Taper 1:8 46.5 PGP/PGM 517 - Shaft Load Capacity Code D1 M1 T1 Description Torque Rating [Nm] 13T,16/32DP, 41.2L, SAE“B“ Ø22.2, 6.3 KEY, no thd, 41.2L, SAE“B“ Ø21.59,11.2 L,4.0 KEY, M14x1.5 spline parallel taper 1:8 Multiple pump connection shaft Torque [Nm] = 345 251 250 228 Displacement [cm3/rev] x Pressure [bar] 57.2 PGP-PGM500_600_GB.PM6.5MM Home 1-156 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Characteristics PGP/PGM 620 Parker PGP 600 series cast-iron gear pumps offer superior performance, high efficiency and low noise operation at high operating pressure. The pumps are produced in displacements ranging from 16 to 52 cm3/rev. A wide variety of standard options is available to meet specific application requirements. 1 Features of PGP/PGM 620 • Patented interlocking body design. • 12 tooth gears, bronze balance plates. • Tandem, triple and cross-frame pumps available. PGP 600 • Common inlets available for tandem and triple pumps. • Continuous operating pressures up to 275 bar. • Pressure balanced design for high efficiency. • Reduced system noise levels compared to earlier models and competitor’s pumps. For a full overview of all gear products available please order Catalogue 3252/UK from your Parker partner. Characteristics Pump type Mounting Heavy-duty, cast iron, external gear. SAE, Rectangular, Specials on request. Ports Shaft style Speed SAE and metric Split flanges and others. SAE splined, keyed, tapered, cylindrical. Specials on request 500 - 3500 rpm, see tables. Theor. displacem. See tables Drive Drive direct with flexible coupling is recommended. Inlet pressure Outlet pressure Operating range 0.8 to 2 bar abs. Min. inlet pressure 0.5 bar abs. Short time without load. Consultation is recommended. See tables Axial / Radial load Hydraulic fluids Axial or Radial loading is not allowed. Hydraulic oil H-LP, DIN 51525 Fluid temperature Range of operating temperature -15 to +80°C. Max. permissible operating pressure dependent on fluid temperature. Temperature for cold start -20 to -15°C at speed ≤ 1500 rpm. Max. permiss. operating press. dependent on fluid temperature. Fluid viscosity Filtration Flow velocity Direction of rotation (looking at the drive shaft) Range of operat. viscosity 20 to 100 mm²/s. Max. operating viscosity should not exceed 1000 mm²/s, recommended min. viscosity 8 mm²/s. According to ISO 4406 Cl. 16/13 See table. Clockwise, counter-clockwise or double. Attention! Drive pump only in indicated direction of rotation. Multiple pump assemblies - Available in two or three section configurations. - Max. shaft loading must conform to the limitations shown in the Shaft Load Rating table in this catalogue. - The max. load is determined by adding the torque values for each pumping section that will be simultaneously loaded. Separate or common inlet capability Separate inlet configuration: - Each gear housing has individual inlet and outlet ports. Common inlet configuration: - Two gear sets share a common inlet. All rights reserved. PGP-PGM500_600_GB.PM6.5MM Home 1-157 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Ordering Code PG 620 Unit Displace- Rotation Shaft ment Gear Type Design 1 Code P M Code 1) Unit Motor A Single unit Standard Motor w/o checks B Multiple unit Standard Motor w. two checks C — Standard Motor w. one anti cavitation check (ACC) 1) T 1) Single split gear unit Multiple split gear unit — — Only for displacement codes 0190 to 0460 Displacement Code ccm 0160 0190 0210 0230 0260 0290 0330 0360 0370 0410 0440 0460 0500 0520 16 19 21 23 26 29 33 36 37 41 44 46 50 52 Code C Rotation Clockwise A Counter clockwise B Side Shaft Side Rear Rear Seal Suction Pressure Suction Pressure Port Port Port 2) Port 2) Type Pump Motor Pump S Flange Code D1 Code Shaft Seal X No seal N NBR V FPM, FKM Shaft 13T, 16/32DP, 41.2L, SAE "B" spline M3 Ø25.4, 6.3Key, M8, 46L, SAE "B-B", parallel T1 Ø21.59, 11.2L, 4.0Key, M14x1.5, taper 1:8 Bi-directional 2) Only coded for the last section. 3) Only for motors PGP-PGM500_600_GB.PM6.5MM Home 1-158 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK 4) 620 Motor Drain Option 3) Drain Section Posi- Connection tion 3) Unit Displacement Shaft Seal Side Side Rear Rear Suction Pressure Suction Pressure Port Port Port 2) Port 2) Code Code Flange D7 98.4x128.2 - Ø50.77 rectangular H2 106.4 - Ø82.55 SAE "A" 2bolt flange H3 146.1 - Ø101.6 SAE "B" 2bolt flange S Section Connection Separate inlets C Common inlets Code 2 Drain Position Drain on bottom 3 Drain on top 4 Rear drain Code B1 Motor Drain Option no drain G 1/4 BSP thread Code Port Options B1 E2 E3 E4 E5 E6* E7* E8* J5* J7 J8 J9* L1* No ports 3/8 - 19BSP thread 1/2 - 14 BSP thread 5/8 - 14 BSP thread 3/4 - 16 BSP thread 1 - 11 BSP thread 1 1/4 - 11 BSP thread 1 1/2 - 11 BSP thread 15mm - Ø35mm - M6 square 20mm - Ø35mm - M6 square 18mm - Ø55mm - M8 square 26mm - Ø55mm - M8 square 13mm-Ø30mm-M6 diamond L2* 19mm-Ø40mm-M8 diamond L3* 27mm-Ø51mm-M10 diamond 25.4mm - M10 Metric Split Flange T3* T5* 38.1mm - M12 Metric Split Flange * Not usable for rear ports. 4) For further "B" triple unit repeat displacement, shaft seal between sections, side suction port, side pressure port, rear suction port, rear pressure port. PGP-PGM500_600_GB.PM6.5MM Home 1-159 Contents Ordering Code Index 1 Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Performance Data Fluid Temperature Viscosity Inlet Pressure = 45± 2°C = 36mm2/s = 0.9 + 0.1 bar absolute PGP 620 - 16.0 CC PGP 620 - 26.0 CC PGP 620 - 41.0 CC PGP 620 - 52.0 CC 1 PGP-PGM500_600_GB.PM6.5MM Home 1-160 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Dimensions PGP/PGM 620 Specification - Standard Displacements - Single Unit Pump Displacement Code 0160 0190 cm³/rev 16.0 Continous Press. 0210 0230 0260 0290 0330 0360 0370 0410 0440 0460 0500 0520 19.0 21.0 23.0 26.0 29.0 33.0 36.0 37.0 41.0 44.0 46.0 50.0 52.0 bar 275 275 275 275 275 275 275 250 250 220 210 210 210 210 Intermittent Press. bar Minimum Speed rpm @ Max. outlet press. Maximum Speed rpm @ 0 Inlet & Max. outlet press. Dimension "X" mm Dimension "Y" mm Approx. Weight kg 300 500 300 500 300 500 300 500 300 500 300 500 300 500 275 500 275 500 245 500 230 500 220 500 210 500 210 500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3000 3000 79.2 82.5 122.7 126.0 12.0 12.1 84.7 128.2 12.1 86.9 90.2 130.4 133.7 12.2 12.3 93.5 97.9 137.0 141.4 12.6 12.7 101.2 102.3 106.7 110.0 144.7 145.8 150.2 153.5 12.8 12.9 13.0 13.1 112.2 155.7 13.2 116.6 160.1 13.3 118.8 162.3 13.4 20.32 Single Unit PGP/PGM 620 134 across body 27 27 20.32 Dim ‘N’ ‘X’ ±0.5 142.2 max. 50.8 max. Dim ‘N’ ‘Y’ ±0.5 PGP-PGM500_600_GB.PM6.5MM Home 1-161 Contents Ordering Code Index 1 Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Dimensions PGP/PGM 620 Specification - Standard Displacements - Tandem Unit Pump Displacement 0160 0190 0210 0230 0260 0290 0330 cm³/rev 16.0 19.0 21.0 23.0 26.0 29.0 mm mm mm kg 79.2 120.2 115.2 12.0 kg 10.4 10.5 Dimension "X" Dimension "Y1" Dimension "Y2" max. Approximate Weight (front section) Approx. Weight (rear section) 0360 0370 0410 0440 0460 0500 0520 33.0 36.0 37.0 41.0 44.0 46.0 82.5 84.7 86.9 90.2 93.5 97.9 123.5 125.7 127.9 131.2 134.5 138.9 118.5 120.7 122.9 126.2 129.5 133.9 12.1 12.1 12.2 12.3 12.6 12.7 101.2 142.2 137.2 12.8 102.3 143.3 138.3 12.9 106.7 110.0 112.2 116.6 118.8 147.7 151.0 153.2 157.6 159.8 142.7 146.0 148.2 152.6 154.8 13.0 13.1 13.2 13.3 13.4 11.2 11.3 11.4 10.5 10.6 10.7 11.0 11.1 11.5 11.6 50.0 52.0 11.7 11.8 Tandem Unit PGP/PGM 620 20.32 134 across body 41 ±1 142.2 max. Dim ‘N’ ‘X’ ±0.5 Dim ‘N’ ‘Y2’ max. 50.8 max. Dim ‘N’ ‘Y1’ 20.32 1 Code PGP-PGM500_600_GB.PM6.5MM Home 1-162 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Mounting Flange PGP/PGM 620 Mounting Flange Code D7 1 Code H2 Code H3 PGP-PGM500_600_GB.PM6.5MM Home 1-163 Contents Ordering Code Index Port Options Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 PGP/PGM 620 Porting Code L 4-Bolt flange Code J European flange Catalogue HY11-2500/UK 1 ∅D 15.0 35.0 12.5 J7 J8 J9 L1 L2 L3 T3 T5 M6 M8 M8 M6 M8 M10 M10 M12 20.0 18.0 26.0 13.0 19.0 27.0 25.4 38.1 40.0 55.0 55.0 30.0 40.0 51.0 13.0 15.0 15.0 13.0 15.0 18.0 21.4 20.6 C W Dimensions G2 W ØB 52.37 26.19 69.82 35.71 T2 C ∅B J5 G2 Thread M6 Code Code P SAE split flange metric thread T2 PGP/PGM 620 PGP-PGM500_600_GB.PM6.5MM Home 1-164 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Port Options PGP/PGM 620 Porting Code E BSP - thread 1 T1 G1 PGP/PGM 620 Code G1 Thread T1 Dimensions E2 3/8-19 BSP 12.0 E3 1/2-14 BSP 14.0 E4 5/8-14 BSP 16.3 E5 3/4-16 BSP 16.0 E6 1-11 BSP 18.0 E7 1 1/4-11 BSP 20.0 E8 1 1/2-11 BSP 22.0 PGP-PGM500_600_GB.PM6.5MM Home 1-165 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 620 Drive Shaft Code D1 Spline SAE “B” 13T - 16/32 DP Flat root side fit 1 33.3 Ø 18.3 Ø 25.4 25.7 41.2 Code M3 Square key 6.3x6.3x31.7 31.7 28.2 -0.2 Ø 25.4 -0.05 19 M8x1.25 Ø 25.4 Ø 27 6.3 3 38.6 Circlip of 1.6 46 PGP-PGM500_600_GB.PM6.5MM Home 1-166 Contents Ordering Code Index Heavy-duty cast-iron pumps and motors Series PGP, PGM 620 Catalogue HY11-2500/UK Drive Shaft PGP/PGM 620 Drive Shaft Code T1 Woodruff key 4x7.5 DIN 6888 Spring washer 20.3 Nut M14x1.5 M14x1.5 Ø 25.4 1.5 15 Ø 21.59 (11.2) Taper 1:8 47 PGP/PGM 620- Shaft Load Capacity Code Description Torque Rating [Nm] D1 13T,16/32 DP, 41.2L, SAE “B“ spline 345 M3 Ø25.4,6.3 KEY, M8, 46L, SAE “B-B“ parallel 325 T1 Ø21.59,11.2L, 4.0 KEY, M14x1.5 taper 1:8 250 Multiple pump connection shaft Torque [Nm] = 228 Displacement [cm3/rev] x Pressure [bar] 57.2 PGP-PGM500_600_GB.PM6.5MM Home 1-167 Contents Ordering Code Index 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Bent axis fixed displacement 1 heavy duty motors and pumps F11-12_part1_GB.p65 Hydraulics Home 1-168 Contents Ordering Code Index Technical information Motor/Pump Series F11/F12 F11 and F12 are bent axis, fixed displacement heavyduty motor/pump series. They can be used in numerous applications in both open and closed loop circuits. • The pump version has highly engineered valve plates for increased selfpriming speed and low noise, available with left and right hand rotation. • Series F11 is available in the following frame sizes and versions: - F11-5, -10, 19 and -150 with CETOP mounting flange and shaft end - F11-19, -150 and -250 with SAE flange and shaft • The F11/ F12 motors produce very high torque at start-up as well as at low speeds. Catalogue HY11-2500/UK • Series F12 conforms to current ISO and SAE mounting flange and shaft end configurations. A very compact cartridge version is also available. Frame sizes: F12-30, -40, -60, -80 and -110. • Thanks to the unique spherical piston design F11/F12 motors can be used at unusually high shaft speeds. Operating pressures to 480 bar provides for the high output power capability. • The 40° angle between shaft and cylinder barrel allows for a very compact, lightweight motor/pump. • Our unique timing gear design synchronizes shaft and cylinder barrel, making the F11/F12 very tolerant to high ‘G’ forces and torsional vibrations. • Heavy duty roller bearings permit substantial external axial and radial shaft loads. • The F11’s and F12’s have a simple and straight forward design with very few moving parts, making them very reliable motors/pumps. • The unique piston locking, timing gear and bearing set-up as well as the limited number of parts add up to a very robust design with long service life and, above all, proven reliability. • The laminated piston ring offers importantadvantages such as low internal leakage and thermal shock resistance. F11 cross section 1. Barrel housing 2. Valve plate 3. Cylinder barrel 4. Guide spacer with O-rings 5. Timing gear 6. Roller bearing 7. Bearing housing 8. Shaft seal 9. Output/input shaft 10. Piston with laminated piston ring F11-12_part1_GB.p65 Hydraulics Home 1-169 Contents Ordering Code Index 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Technical information F12 cross section F12-30, -40, -60 and 80 (F12-60 shown) 1 1. Barrel housing 5. Timing gear 9. Output/input shaft 2. Valve plate 6. Tapered roller bearing 10. Port E (F12-110) 3. Cylinder barrel 7. Bearing housing 11. Needle bearings 4. Piston with piston ring 8. Shaft seal 12. Cylindrical bearing F11-12_part1_GB.p65 Hydraulics Home 1-170 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Specifications Frame size Displacement [cm Motor operating speed 3 /rev] F11-5 -10 -19 F12-30 -40 -60 -80 -110 4.88 9.84 19.0 12 000 10 000 F11-150 -250 30.0 40.0 59.8 80.4 110.1 150 242 7 500 7 100 6 400 5 600 5 200 4700 3 000 2 700 5 400 5600 5000 4300 4000 3600 2 600 2 400 200 50 50 200 200 [rpm] max intermittent max continuous 8 500 min continuous 200 Max pump selfpriming speed 6 800 1) L or R function; max [rpm] 4 600 4 200 3 500 2850 2650 2350 2350 2200 1 700 1 500 Torque (theor.) at 100 bar [Nm] 7.8 15.6 30.2 47.6 63.5 94.9 128 175 238 384 max intermittent [l/min] 58 98 143 213 256 335 418 517 450 650 max continuous [l/min] 41 67 103 168 200 257 322 396 390 580 max intermittent [kW] 18 28 45 110 130 175 220 270 200 300 max continuous [kW] 13 20 32 70 85 110 153 165 145 190 max intermittent [bar] 420 420 480 480 420 420 max continuous [bar] 350 350 420 420 350 350 1500 rpm [bar] 20 19 14 9.5 9.5 9.5 Motor input flow Output power (motor) Operating pressure Max case pressure shaft seal type H Main circuit temperature Fluid viscosity 20 12 12 10 max [°C] 75 75 80 80 75 75 min [°C] -35 -35 -40 -40 -35 -35 max. [mm 2 /s] 1 000 min. [mm 2 /s] 10 (ISO code 4406) 18/13 1 000 10 8 8 10 10 Fluid contamination level 18/13 Mass moment of inertia (x10-3 ) [kg2] 0.18 0.44 1.2 1.7 2.9 5 8.4 11.2 40 46 [kg] 5 7.5 11 12 16.5 21 26 36 70 77 Weight 1) Valid at sea level. F11-12_part1_GB.p65 Hydraulics Home 1-171 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Ordering Code F11-CETOP Example: F11 - 10 - M B - C N - K - 000 1 2 3 4 5 6 7 1. Frame size 5 10 19 150 1. Frame size 10 19 150 5. Shaft seal 2. Function 1 5 M Motor x x x x N Nitrile, low pressure x x x x H Motor, high pressure x x x x H Nitrile, high pressure (x) (x) ( x) (x) E Fluorocarbon (low pressure, high temperature) (x) (x) (x) (x) x x x x (x) (x) ( x) (x) Q Motor, silent (x) (x) (x) (x) 1) (x) (x) (x) (x) G Motor, counter clockw.1) (x) (x) (x) (x) R Pump clockwise rot’n x x x x L Pump counter clockw. x x x x K Metric key B Saw motor - x x - D Spline, DIN 5480 J Motor, clockwise rot’n 6. Shaft 7. Serial number (assigned for special versions) 3. Main ports B BSP threads x R With anti-cavitation valve; clockwise rot’n x x x: Available 2) 1) - x x - - x x - (x) (x) (x) - - - - x C CETOP flange x x x x W Saw motor flange - x x - L With anti-cavitation valve; counter clockw.2) U SAE, UN threads F SAE 6000 psi flange 2) (x): Optional : Not available Internal drain BSP threads 4. Mounting flange Example: F11 - 19 - H U - S N - T - 000 1 2 3 4 5 6 7 F11-SAE 1. Frame size 5 10 19 150 250 2. Function 1. Frame size 5 10 19 150 250 5. Shaft seal M Motor - - x x - N Nitrile, low pressure - - x x x H Motor, high pressure - - x x - H Nitrile, high pressure - - ( x) (x) (x) 3) E Fluorocarbon (low pressure, high temperature) - - (x) (x) (x) - - x x - Q Motor, silent - - (x) (x) x 1) - - (x) (x) - G Motor, counter clockw.1) - - (x) (x) - R Pump clockwise rot’n - - x x x L Pump counter clockw. - - x x x J Motor, clockwise rot’n 6. Shaft T SAE key 3. Main ports U SAE, UN threads B BSP threads F SAE 6000 psi flange 4) - - x - - - - ( x) - - - - x x x S SAE spline - - ( x) (x) - K Metric key - - - - x F SAE spline - - - - (x) 7. Serial number (assigned for special versions) x: Available 1) 4. Mounting flange S SAE flange - - - x 3) x 4) F11-12_part1_GB.p65 Hydraulics Home 1-172 (x): Optional : Not available Internal drain Standard Metric thread Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Ordering code F12-ISO Example: F12 - 80 - M F - I H - K - 000 - L01 - S 1 2 3 4 5 6 7 89 1. Frame size 2. Function M Motor L Pump counter clockw. R Pump clockwise 30 40 60 80 110 x x x x x x x x x x x x x x x x x x x x x x x x x 1. Frame size 6. Shaft D DIN spline Z DIN spline K Metric key P Metric key 3. Main ports F ISO flange Standard Optional Standard Optional 30 40 60 80 110 x ( x) x (x) x (x) x - x x - x (x) x - x x - 7. Serial number (assigned for special versions) 4. Mounting flange I ISO 8. Option (access.) x x x x 6) With speed sensor x x x x x P Prepared for speed sensor x x x x x L01 Integr. flushing valve 5. Shaft seal H Nitrile, high pressure N Nitrile, low pressure V Fluorocarbon (low pressure, high temperature) x (x) x x (x) x x (x) x x (x) x x (x) x 9. Option (access.) S Example: F12 - 80 - M F - C H - C - 000 - L01 - S 1 2 3 4 5 6 7 8 9 F12-Cartridge 1. Frame size 30 40 60 80 110 2. Function M Motor x x x x x 3. Main ports F ISO flange x x x x x 4. Mounting flange C Cartridge 1. Frame size 6. Shaft C DIN spline K Metric key X Metric key Standard Standard Optional 30 40 60 80 110 x x - x ( x) x x - x x - x - 7. Serial number (assigned for special versions) x x x x x 8. Option (access.) 5. Shaft seal H Nitrile, high pressure N Nitrile, low pressure V Fluorocarbon (high temperature, high pressure) L01 Integr. flushing valve x (x) x x (x) x x (x) x x (x) x x (x) x x x x x 6) x x x x x x x x x 9. Option (access.) S With speed sensor P Prepared for speed sensor x Example: F12 - 80 - M S - S H - S - 000 - L01 - S 1 2 3 4 5 6 7 8 9 F12-SAE 1. Frame size 30 40 60 80 110 2. Function M Motor L Pump counter clockw. R Pump clockwise x x x x x x x x x x x x x x x 3. Main ports S SAE flange x x x x x 1. Frame size 6. Shaft S SAE spline Standard U SAE spline Optional T SAE key Standard 30 40 60 80 110 x x x x x x x (x) x x x 7. Serial number (assigned for special versions) 4. Mounting flange S SAE 4 bolt T SAE 2 bolt 5. Shaft seal H Nitrile, high pressure N Nitrile, low pressure V Fluorocarbon (high temperature, high pressure) 8. Option (access.) x x x (x) x x x x (x) x x x x (x) x x - x (x) x L01 Integr. flushing valve x - x (x) x 9. Option (access.) S With speed sensor P Prepared for speed sensor x x x x 6) x x x x x x x x x x x: Available (x): Optional F12-110: Accessory valve block (page.....) : Not available 6) F11-12_part1_GB.p65 Hydraulics Home 1-173 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany 1 Bearing life Motor/Pump Series F11/F12 General information Bearing life calculation Bearing life can be calculated for that part of the load/life curve (shown below) that is designated ‘Bearing fatigue’. ‘Rotating group fatigue and wear’ and ‘Other’ caused by material fatigue, fluid contamination, etc. should also be taken into consideration when estimating the service life of a motor/ pump in a specific application. An application is usually governed by a certain duty or work cycle where pressure and speed vary with time during the cycle. Catalogue HY11-2500/UK 1 Bearing life calculations are mainly used when comparing different frame sizes. Bearing life, designated B10 (or L10), is dependent of system pressure, operating speed, external shaft loads, fluid viscosity in the case, and fluid contamination level. The B 10 value means that 90% of the bearings survive, at a minimum, the number of hours calculated. Statistically, 50% of the bearings will survive at least five times the B10 life. In addition, bearing life depends on external shaft forces, fluid viscosity in the case and fluid contamination. Parker Hannifin (Mobile Controls Division) has a computer program for calculating bearing life and will assist in determining F11 or F12 motor/pump life in a specific application. Required information When requesting a bearing life calculation from Mobile Controls Division, the following information (where applicable) should be provided: - Short presentation of the application - F11 or F12 size and version - Duty cycle (pressure and speed versus time at given displacements) - Low system pressure - Case fluid viscosity - Life probability (B10 , B20 , etc.) - Operating mode (pump or motor) - Direction of rotation (L or R) - External shaft loads - Fixed or rotating radial load - Distance between flange and radial load - Angle of attack (α) as defined below The direction (α) of the radial load is positive in the direction of rotation as shown. To obtain maximum bearing life, the radial load should, in most cases, be located approximately at 170° (motor; R.H. rot’n) or 190° (pump; R.H rot’n). F11-12_part1_GB.p65 Hydraulics Home 1-174 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Efficiency/Noise level Efficiency Because of its high overall efficiency, driving a motor/ pump from series F11/F12 requires less fuel or electric power. Also, it allows the use of a small reservoir and heat exchanger, which in turn reduce cost, weight, and installation size. 1 The diagrams to the right shows volumetric and mechanical efficiencies of an F12-30. Contact Parker Hannifin (Mobile Controls Div.) for efficiency information on a particular F11/ F12 frame size that is being considered. Noise level Series F11/F12 feature low noise levels from low to high speeds and pressures. As an example, the diagram to the right shows the noise level of an F12-30. The noise level is measured in a semi-anechoic room, 3.3 ft behind the unit. The noise level for a particular motor/pump may vary ±2 dB(A) compared to what is shown in the diagram. Contact Parker Hannifin (Mobile Controls Div.) for noise information for F11/F12 frame sizes. F11-12_part1_GB.p65 Hydraulics Home 1-175 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Catalogue HY11-2500/UK Selfpriming speed/Required inlet pressure 1 Motor/Pump Series F11/F12 Series F11 In pump applications, the F11 with function L (counter clockwise rotation) or R (clockwise rotation) is normally used. The L and R (pump) provide the highest selfpriming speeds (see table) as well as the lowest noise level. The M (motor) function can also be used as a pump, in either direction, but at a lower selfpriming speed. Operating above the selfpriming speed (refer to Diagram1) requires increased inlet pressure. As an example, at least 1.0 bar is needed when operating the F11-19-M as a pump at 3500 rpm. An F11 with H function, used as a motor (e.g. in a hydrostatic transmission), may sometimes operate as a pump at speeds above the selfpriming speed; this requires additional inlet pressure. Diagram 1. Min required inlet pressure (F11-19). Insufficient inlet pressure can cause pump cavitation resulting in greatly increased pump noise and deteriorating performance. Function L or R M H F11-5 4600 3800 3200 F11-10 4200 3100 2700 F11-19 3500 2400 2100 F11-150 1700 1300 1100 F11-250 1500 950 - Series F12 When operating the F12 as a pump (with L or R valve plate) above the selfpriming speed, the inlet must be pressurized. Increased noise and deteriorating performance may otherwise be experienced. Diagram 2. Min required pump (F12-L or -R) inlet pressure. Diagrams 2 and 3 show required pump inlet pressure vs. shaft speed. The F12 motor (type M valve plate) sometimes operates as a pump e.g. when used in a propel transmission and the vehicle is going downhill. Minimum required inlet pressure versus shaft speed is shown in the diagrams. Note: Diagrams 1, 2 and 3 are valid at sea level. Diagram 3. Min required motor (F12-M) inlet pressure. F11-12_part1_GB.p65 Hydraulics Home 1-176 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-5 and -10 (CETOP versions) Dimensions F11-5 F11-10 A 100 125 Bmax 127 152 C 11 13 D 53 57 Emax 96 116 F G H K (tol. j6) Lmin 65 5 47.5 18.008/ 17.997 79 11 53 20.009/ 19.996 20.3 23 134 156 N 54 63 P 9 9 Q 13 14 R 40 50 S 30 35 T 5 U 88.5 101 Vmax 84 94 W 38 46 X thread M6 M6 Y 20.5 Mmax Z (tol. h8) 80.000/ 79.954 7 22.5 100.000/ 99.946 AA 113.5 BB 8 8 CC 25 30 133 DDmin 12 12 EE 20 22 Ports F11-5 1 F11-10 A, B BSP 1/2" BSP 3/4" C, D BSP 1/4" BSP 3/8" F11-12_part1_GB.p65 Hydraulics Home 1-177 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-19 (CETOP version) Dimensions 1 A Bmax C F11-19 140 170 87 D 14 E 126 F G H Kmin L (tol. h8) Mmax 88 63 11 28.3 112.000/ 111.946 165 N 25 P 58 Q 42 T 16 U 100 V 10 Wmax Y (thread) Z (tol. j6) 114 M8 25.009/ 24.996 AA 28 BB 138 CC 23 DD 29 EEmin 16 FF 28 Ports F11-19 A, B BSP 3/4" C, D BSP 3/8" F11-12_part1_GB.p65 Hydraulics Home 1-178 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-19 (SAE version) Dimensions A Bmax F11-19 146.1 176 C - D 14.4 E 123 F G H Kmin L (tol. h8) Mmax 88 63 11 28.3 101.60/ 101.55 181 N 8 P 74 Q 38.1 T 17 U 117 V 1 - Wmax X 114 54 Y* Z 5/16"-24 25.40/ 25.35 AA 28.1 BB 155 CC 9.6 DD 29 EEmin 16 FF 33 * UNC thread Ports F11-19 A, B 1 1/16"-12 C, D 9/16"-18 O-ring ports according to SAE J514d F11-12_part1_GB.p65 Hydraulics Home 1-179 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F12-30, -40, -60, -80 and -110 (ISO version) 1 2) Type Z has no thread F11-12_part1_GB.p65 Hydraulics Home 1-180 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions Dimens. F12-30 F12-40 F12-60 F12-80 F12-110 Ports A1 88.4 113.2 113.2 127.2 141.4 A, B size 3/4" 3/4" 3/4" 1" 1 1/4" B1 118 146 146 158 180 C1 118 142 144 155 180 Screw thread M10 x20 M10 x20 M10 x20 M12 x20 M14 x26 D1 11 14 14 13.5 18 A2 100 110 125 135 145 C thread M22 x1.5 M22 x1.5 M22 x1.5 M22 x1.5 M22 x1.5 B2 59 65 70 78 85 C2 25 26 22 32 38 D thread M18 x1.5 M18 x1.5 M22 x1.5 M22 x1.5 M22 x1.5 D2 8 8 10 12 14 E thread - - - - M22 x1.5 33 42 42 52 58 F2 100 125 125 140 160 A, B: ISO 6162 G2 172 173 190 216 231 Spline shaft (DIN 5480) H2 25.5 32.5 32.5 32.5 40.5 50 60 60 70 82 50 - - - - J2 1) 2) K2 55 L2 40 52 54 50 70.5 50 56 W30x2x14x9g W25x1.25x18x9g 66.5 -40 W32x2x14x9g W30x2x14x9g 70 -60 W35x2x16x9g W32x2x14x9g -80 W40x2x18x9g W35x2x16x9g -110 W45x2x21x9g - Type K (standard) Type P (optional) 5 7 6 N2 136.5 137 154 172.5 179 P2 8 8 8 8 8 Q2 28 28 33 36 41 35 35 41 45 50 Key shaft 43 35 - 41 - F12-30 Ø 30 Ø 25 M12 x24 M12 x24 M12 x28 M16 x36 M16 x36 -40 Ø 30 - -60 Ø 35 - - M12 x24 - M12 x28 - -80 Ø 40 - -110 Ø 45 - A3 122 134 144 155 170 B3 66 66 66 75 83 C3 23.8 23.8 23.8 27.8 31.8 D3 M12 M12 M12 M16 M16 E3 30 30 35 40 45 F3 33 33 38 43 49 G3 136.5 137 154 172.5 179 H3 23.5 30.5 30.5 30.5 38.5 J3 24 24 28 36 36 K3 50.8 50.8 50.8 57.2 66.7 L3 18 20 20 20 22 T3 - - - - 22 R2 S23) S2 4) Key shaft type K Key shaft type P 3) 4) F12-110 F12-30 5 4) F12-80 Type Z (optional) 5 3) F12-60 Type D (standard) M2 R2 2) F12-40 E2 J2 1) F12-30 = Max. 350 bar operating pressure Spline shaft type D Spline shaft type Z F11-12_part1_GB.p65 Hydraulics Home 1-181 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F12-30, -40, -60, -80 and -110 (Cartridge versions) 1 F11-12_part1_GB.p65 Hydraulics Home 1-182 Contents Parker Hannifin GmbH Hydraulic Controls Division Ordering Code Index Kaarst, Germany Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions Dimens. F12-30 F12-40 F12-60 F12-80 Ports F12-110 F12-30 F12-40 F12-60 F12-80 F12-110 A4 160 200 200 224 250 A, B size 3/4" 3/4" 3/4" 1" 11/4" B4 140 164 164 96 206 C4 188 235 235 260 286 Screw thread M10 x20 M10 x20 M10 x20 M12 x20 M14 x26 D4 E4 14 77 18 95 18 95 22 110 22 116 C thread M14 x1.5 M14 x1.5 M14 x1.5 M14 x1.5 M14 x1.5 D, E thread M18 x1.5 M18 x1.5 M22 x1.5 M22 x1.5 M22 x1.5 A5 100 110 125 135 145 B5 59 65 70 77.5 85 C5 25 26 22 32 38 A, B: ISO 6162 D5 8 8 10 12 - E5 30 30 35 40 - F5 135 160 160 190 200 G5 127 133 146 157 175 F12 -30 W30x2x14x9g H5 89 92.3 92.3 110.5 122.8 -40 W30x2x14x9g - -60 W30x2x14x9g -80 W40x2x18x9g -110 W40x2x18x9g J5 50 60 60 70 K5 14 16 15 15 15 L5 40 50 50 56 - M5 5 5 5 7 - N5 91 97 110 114 123 P5 22 30 31 40 40 Q5 28 28 28 37 37 R5 35 35 35 45 45 S5 T5 70.5 15 72 15 76 15 91 15 95.7 15 V5 32 A6 122 35 134 35 144 45 155 Spline shaft (DIN 5480) Type C (standard) Key shaft Type K (standard) F12-30 45 170 B6 66 66 66 75 83 C6 23.8 23.8 23.8 27.8 31.8 G6 91.5 97 110 114 123 H6 69.5 71 74 89.5 93.7 K6 50.8 50.8 50.8 57.2 66.7 L6 16 18 18 20 20 M6 92 115 115 130 140 N6 110 127 135 154 160 P6 128.2 153.2 153.2 183.2 193.2 Q6 5 5 5 5 5 R6 5 5 5 5 5 T6 - - - - 68 Type X (optional) Ø 30 - -40 - Ø 35 -60 Ø 35 - -80 Ø 40 - -110 - - O-ring dimensions F12-30 -40 127 x 4 150 x 4 -60 150 x 4 -80 180 x 4 -110 190 x 4 F11-12_part2_GB.p65 Hydraulics Home 1-183 Contents Ordering Code Index 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F12-30, -40, -60, -80 and -110 (SAE versions with 4 bolt flange) 1 F11-12_part2_GB.p65 Hydraulics Home 1-184 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions Dimens. F12-30 F12-40 F12-60 F12-80 F12-110 Ports A7 89.8 114.5 114.5 114.5 161.6 A, B size 3/4" 3/4" 3/4" 1" 11/4" B7 118 148 148 155 204 C7 118 144 144 155 200 Screw thread1) 3/8"-16 x22 3/8"-16 x20 3/8"-16 x22 7/16"-14 x27 1/2"-13 x25 D7 14 14 14 14 21 7/8"-14 7/8"-14 7/8"-14 7/8"-14 11/16"-12 A8 100 110 125 135 145 C thread B8 59 65 70 77.5 85 3/4"-16 3/4"-16 7/8"-14 7/8"-14 11/16"-12 C8 25 26 22 32 38 D thread D8 6.35 7.94 7.94 9.53 11.1 - - - - 11/16"-12 E8 33 42 42 52 57.5 F8 101.60/ 101.55 127.00/ 126.94 127.00/ 126.94 127.00/ 129.94 152.40/ 152.34 189.5 197 214 240 264 G8 H8 8 8 8 8 8 J8 38 48 48 54 67 K8 72 76 79 95 99 E thread F12-30 F12-40 F12-60 Mounting flange S (SAE J744) L8 31.8 38.1 38.1 44.5 54.1 2.5 4 4 4 7.5 F12-30 -40 SAE 'B', 4 bolt SAE 'C', 4 bolt N8 153.5 161 178.3 197.1 212 -60 SAE 'C', 4 bolt 23 23 23 25 34 Q82) - - - 23 - R81) 33 48 48 54 66.7 - - - 48 - A9 B9 122 66 134 66 144 66 155 75 170 83 C9 23.8 23.8 23.8 27.8 31.8 D9* 5/16"-24 3/8"-24 3/8"-24 1/2"-20 5/8"-18 E9 25.40/ 31.75/ 31.75/ 38.10/ 44.45/ 25.35 31.70 31.70 38.05 44.40 F9 28.2 35.3 35.3 42.3 49.4 G9 153.8 161 178.3 197.1 212 H9 9.7 12.7 12.7 12.7 12.7 J9 16 19 19 26 32 K9 50.8 50.8 50.8 57.2 66.7 L9 18 20 20 20 22 T9 - - - - 68 R8 2) F12-110 A, B: ISO 6162 C, D, E: O-ring boss (SAE J514) 1) UN thread M8 Q81) F12-80 -80 SAE 'C', 4 bolt -110 SAE 'D', 4 bolt Spline shaft (SAE J498b) F12-30 Type S (standard) Type U (optional) SAE 'B' 13T, 16/32DP - -40 'C' 14T, 12/24DP - -60 'C' 14T, 12/24DP - -80 'C-C' 17T, 12/24DP SAE'C'14T, 12/24DP -110 'D' 13T, 6/16DP - = Max. 350 bar operating pressure Key shaft T (SAE J744) * UNF-2B thread 1) Spline shaft type S 2) Spline shaft type U F12-30 SAE 'B-B' Ø 25.4 mm/1" Ø 31.75 mm/11/4" -40 SAE 'C' -60 SAE 'C' -80 SAE 'C-C' Ø 31.75 mm/11/4" Ø 38.1 mm/11/2" -110 SAE 'D' Ø 44.45 mm/13/4" F11-12_part2_GB.p65 Hydraulics Home 1-185 Contents Ordering Code Index 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F12-30, -40, -60, -80 and -110 (SAE versions with 2 bolt flange) 1 F11-12_part2_GB.p65 Hydraulics Home 1-186 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions Dimens. F12-30 A10 146 B10 F12-40 F12-60 Ports F12-30 F12-40 F12-60 181 181 A, B size 19 (3/4") 19 (3/4" 19 3/4") 176 215 215 C10 63 74 74 Screw thread2) 3/8"-16 x22 3/8"-16 x20 3/8"-16 x22 D10 14.4 17.5 17.5 E10 10 16 16 3/4"-16 3/4"-16 7/8"-14 F10 10 15.5 15.5 C thread A11 100 110 125 D thread 3/4"-16 3/4"-16 7/8"-14 B11 59 65 70 C11 25 26 22 D11 6.35 7.94 7.94 E11 33 42 42 F11 101.60/ 101.55 127.00/ 126.95 127.00/ 126.95 G11 189.5 197 214 H11 8 8 8 J11 38 48 48 K11 71 77 81.5 L11 31.8 38.1 38.1 M11 2.5 4 4 N11 154 161 178.5 Q11 26 27 27 R11 33 48 48 A12 122 134 144 B12 66 66 66 C12 23.8 23.8 23.8 5/16"-24 3/8"-24 3/8"-24 E12 25.40/ 25.35 31.75/ 31.70 31.75/ 31.70 F12 28.2 35.2 35.2 G12 154 161 178.5 H12 9.7 12.7 12.7 J12 16 29 19 K12 50.8 50.8 50.8 L12 18 20 20 D121) 1)UNF-2B 1 A, B (main ports): SAE J518c (6000 psi) C, D (drain ports): O-ring boss (SAE J514) 2) UN thread Mounting flange T (SAE J744) F12-30 -40 SAE 'B', 2 bolt SAE 'C', 2 bolt -60 SAE 'D', 2 bolt Spline shaft S (SAE J498b)) F12-30 SAE 'B' 13T, 16/32DP -40 SAE 'C' 14T, 12/24DP -60 SAE 'C' 14T, 12/24DP Key shaft T (SAE J744) F12-30 SAE 'B-B' Ø 25.4 mm / 1" - 40 SAE 'C' Ø 31.75 mm / 11/4" -60 SAE 'C' Ø 31.75 mm / 11/4" thread F11-12_part2_GB.p65 Hydraulics Home 1-187 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-150 (CETOP version) Dim. 1 F11-150 Amax 236 B 236 C 250 D 22 E 172 F 118 G 18 57 Jmin K (tol h8) 200.000/ 199.928 L 307 M 109 Q 25 R 159 Smax 222 T 101 U 36.5 V (tol. k6) 50.018/ 50.002 W 53.5 X 250 Y 50 Z 85 AA 46 BB 82 CC 30 DD M16 x35 EE 79.4 FF 44 Ports Type F A, B 11/2" * C, D BSP 3/4" * 6000 psi flange (SAE J581c) F11-12_part2_GB.p65 Hydraulics Home 1-188 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-150 (SAE version) Dim. F11-150 Amax 214 B 192 C 161.6 D 21 E 172 F 118 G 18 1 57 Jmin K 152.40/ 152.35 L 355 M 157 Q 24 R 206 Smax 222 T 101 U 36.5 V 44.45/ 44.40 W 49.3 X 297 Y 8 Z 85 AA 12.7 BB 66.7 CC 30 DD M16 x35 EE 79.4 FF 66.7 Ports Type F A, B 11/2" * C, D BSP 3/4" * 6000 psi flange (SAE J581c) F11-12_part2_GB.p65 Hydraulics Home 1-189 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Dimensions F11-250 (SAE version) Dim. 1 F11-250 Amax 161.6 Bmax 206 206 Cmax D 161.6 E 21 F 197 G 118 H 27 J 79 L 50.018/ 50.002 Mmin 57 P 395 Q 180 R 7.9 S 82 W 24 X 216 Y Z AA 232 101 36.5 BB 53.5 CC 152.40/ 152.35 DD 336 EE 141 FF 12.7 GG 79.38 HH 35 JJ 66.7 Ports Type F A, B 11/2" * C, D BSP 3/4" * 6000 psi flange (SAE J581c) F11-12_part2_GB.p65 Hydraulics Home 1-190 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Installation Information F11 saw motors Series F11 motors have proven extremely reliable in demanding applications such as bar (chain) saws. Primarily due to the 40° bent-axis design, spherical pistons (with laminated piston rings) and gear synchronization, very high speeds are permissible. Not even low temperatures at start-up affect reliability. To further enhance the saw function and, at the same time, reduce weight, cost and installation dimensions, a specific saw motor has been developed (frame sizes -10 and -19; refer to the illustration to the right) which is specifically dedicated to bar saws. The motor allows the saw bar bearings to be mounted directly on the motor housing, and the spur gear installs on the motor shaft without any additional bearings. Chain saw installation (example of F11-10) shown. 1 F11 fan motors Frame sizes -10 and -19 are also available as ‘fan motors’ with a built-in check valve (refer to the schematic below) and CETOP mounting flange. Just like the saw motor, the fan motor can be operated at very high speeds without reliability problems. The fan is usually installed directly on the motor shaft without additional bearing support. Fan motor (example of F11-10) Fan motor schematic (left hand rotation shown) F12 integrated flushing valve (F12-30, -40, -60 and -80) Series F12 (except F12-110; refer to the FV13 flushing valve block below) is available with an integrated flushing valve which provides the rotating parts with an additional cooling flow, required when operating at high speeds and power levels. In a hydrostatic transmission, the valve also ensures that part of the main circuit fluid is being removed and replaced by cool, filtered fluid from the charge pump. The flow is limited by a suitably sized nozzle installing below a plug in the motor port flange. For more detail please contact the Parker Mobile Controls Division (see Chapter 0, Catalogue Recommendations). F11-12_part2_GB.p65 Hydraulics Home 1-191 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Accessories F12 accessory valve blocks Type FV13 flushing valve (for F12-110) 1 A separate flushing valve block is available for the F12-110. It has the same function as the integrated valve for the other F12 frame sizes (above). The valve block mounts between the motor port flange and the split flanges as shown to the right. An optional nozzle can be installed in the valve block drain port. Ordering code: FV13 Type BT brake valve When a motor (in an open loop system) is used in a hydrostatic vehicle transmission, the motor may operate faster than what corresponds to the available pump flow (e.g. in a steep downhill); this can lead to motor cavitation and loss of braking power. The BT brake valve prevents cavitation by throttling the return flow from the motor as soon as the pressure level in the inlet port decreases to approximately 35 bar. At the same time, motor braking is provided when the pump flow decreases or is shut off. The BT brake valve can be supplied with various optional functions such as a mechanical brake release valve and a flushing valve. The valve block is very compact and installs between the motor port flange and the split flanges ( illustration). The BT valve block is available in three sizes: - BT21 ( 3 /4") for F12-30, -40, -60 - BT22 (1") for F12-80 1 - BT23 (1 /4") for F12-110 For more detail please contact the Parker Mobile Controls Division (see Chapter 0, Catalogue Recommendations). F11-12_part2_GB.p65 Hydraulics Home 1-192 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Accessories Type SR pressure relief/make-up valve The SR pressure relief/make-up valve block for series F12 motors is designed to protect the motor from high pressure spikes as well as provide an excellent makeup function to help prevent motor cavitation (when port G is pressurized). The valve block mounts between the motor port flange and the split flanges (as shown to the right). The SR valve block is available in three sizes: - SR21 ( 3 /4") for F12-30, -40, -60 - SR22 (1") for F12-80 1 - SR23 (1 /4") for F12-110 To obtain a combined cross-over relief/ make-up and flushing function on the F12-110, the SR13 and FV13 valve blocks can be stacked (with the flushing valve block mounted next to the motor). Type SV pressure relief valve The SV pressure relief valve for series F12 motors protects the motor and the corresponding main hydraulic lines from pressure spikes. Like the SR valve block, it has integrated cartridge type pressure relief valves and mounts between the motor port flange and the split flanges as shown to the right. The design of the relief valves permits a limited make-up flow (when port L is pressurized). The SV valve block is available in three sizes: - SV21 ( 3 /4") for F12-30, -40, -60 - SV22 (1") for F12-80 1 - SV23 (1 /4") for F12-110 On the F12-110, the FV13 flushing valve block can be mounted between the SV13 block and the motor port flange to obtain a combined pressure relief and flushing function. For more detail please contact the Parker Mobile Controls Division (see Chapter 0, Catalogue Recommendations). F11-12_part2_GB.p65 Hydraulics Home 1-193 Contents Ordering Code Index 1 Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Accessories F12 speed sensor 1 A speed sensor kit is available for series F12. A ferrostat differential (Hall-effect) sensor installs in a separate, threaded hole in the F12 bearing housing. The speed sensor is directed towards the F12 ring gear and outputs a square wave signal within a frequency range of 5 Hz to 20 kHz. The number of pulses per shaft revolution is 35 which, at 5 Hz, corresponds to ca. 9 rpm. The speed sensor is shipped as a separate kit which includes a seal nut. The motor bearing housing must be prepared for the speed pick-up; refer to the F12 ordering codes. F12 main port suction flanges Suction flanges To minimize the risk for cavitation when operating the F12 as a pump, we recommend using our suction flanges; all take 2" hoses. Part no. 379 4070 370 4095 SAE size 3/4" 1" 11/4" For Max speed [rpm]1) 2) F12-30 2850 F12-40 2650 2) F12-60 2000 3) F12-80 1500 3) L [mm] 100 100 1100 3) 102 370 3916 F12-110 1) Shaft speeds shown are theoretical and may have to be decreased because of long hoses and/or other unfavourable inlet conditions. 2) Selfpriming speed 3) Below selfpriming speed The suction flanges are designed for use with standard SAE or metric split-flange halves as shown. O-ring and mounting screw sizes see table: SAE size O-ring dimension SAE Screw size Metric 3 /4" 30.0x3.53 3/8"-16x1.50 1" 32.9x3.53 7/16"-14x1.50 M12x40 1 1/4 37.7x3.53 1/2"-13x1.75 M14x45 M10x35 Suction flange kits Suction flange kits are available for the F12 ISO and cartridge versions. A kit consists of a suction flange, two split-flange halves, an O-ring and four mounting screws. Part no. SAE size For 379 4421 3/4" F12-30/-40/-60 M10x35 370 4098 1" 1 1/4" F12-80 M12x40 F12-110 M14x45 370 3926 Screw size Split-flange kits Separate metric split-flange kits, consisting of two splitflange halves and four mounting screws for use on the F12 ISO and cartridge versions, are also available. Part no. SAE size For Screw size 379 4405 3 /4" F12-30/-40/-60 370 4329 1" 1 1/4" F12-80 M12x40 F12-110 M14x45 370 4330 M10x35 F11-12_part2_GB.p65 Hydraulics Home 1-194 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK General Information Direction of rotation Port A The M and H versions of series F11, and the M version of series F12, are bi-directional. Port B The L and R pump versions are uni-directional, allowing higher selfpriming speeds. The illustration to the right shows direction of flow versus shaft rotation. In a motor application, the shaft turns clockwise when port B (black arrow) is pressurized, and counter clockwise when port A (open arrow) is pressurized. 1 Counter clockwise rotation In a pump application where the shaft turns clockwise, port B is the inlet port and should be connected to tank; when the shaft turns counter clockwise, port A is the inlet port. clockwise rotation NOTE: Filtration To obtain the highest service life of the F11/ F12, the fluid cleanliness should meet or exceed ISO code 18/13 (ISO 4406). When operating the F11/ F12 as a pump above the selfpriming speed (valid for both the pump and motor versions), the inlet must be sufficiently pressurized. Increased noise and deteriorating performance may otherwise be experienced. For further information refer to ’Selfpriming speed and required inlet pressure’ . During normal operating conditions, a 10 µm (absolute) filter is recommended. Case pressure The tables below show the highest recommended case pressure as a function of shaft speed. ‘Nominal’ shaft seal life can be expected at a certain speed and the corresponding max case pressure. Seal life will be shorter, however, at unfavourable operating conditions (high temperature, low oil viscosity, conta- minated oil). Series F11 Max case pressure [bar] versus shaft speed [rpm] Speed Shaft seal 1500 N/E H F11-5 20 F11-10 F11-19 H 3000 N/E H 4000 N/E 5000 N/E H 2.2 13 1.9 10 1.6 20 2.2 11.5 1.8 8.5 1.2 19 2.2 9.5 1.4 7 0.9 F11-150 9.5 2.2 4.5 0.6 - - F11-250 9.5 - 4.5 - - - 8 H 6000 N/E 8000 N/E H 5 0.5 4 0.2 H 10000 N/E H 1.3 6.5 0.9 7 1 5.5 0.7 4 0.3 3.5 - 5.5 0.6 4.5 0.4 3.5 - - - - - - - - - - - - - - - - 12000 N/E 3 0 - - - - - - - - - Max recommended case pressure versus shaft speed - F11 seal types H, and N or E. Series F12 Max case pressure [bar] versus shaft speed [rpm] Speed Shaft seal H/V 1500 N HV 3000 N 4000 H/V N H/V 5000 N 6000 H/V N F12-30 14 2.2 7 1.4 5.5 0.9 4.5 0.6 3.5 F12-40 12 2.2 6 1.2 4.5 0.7 3.5 0.4 - 0.2 - F12-60 12 2.2 6 1.2 4.5 0.7 3.5 0.4 - - F12-80 10 2.2 5 0.8 4 0.4 - - - - F12-110 9.5 2.2 4.5 0.6 - - - - - - Max recommended case pressure versus shaft speed - F12 seal types H or V, and N (optional). F11-12_part2_GB.p65 Hydraulics Home 1-195 Contents Ordering Code Index Motor/Pump Series F11/F12 Catalogue HY11-2500/UK Notes 1 F11-12_part2_GB.p65 Hydraulics Home 1-196 Contents Ordering Code Index Motor Range Torqmotor Series TE, TF, TG/BG, TH, TK • Low-speed Gerotor motor • • Specific commutation valve Low internal leakage High volumetric efficiency Catalogue HY11-2500/UK • Patented high-pressure shaft seal No internal check valves required No extra plumbing necessary • Roller vane rotor set Reduced friction Prolonged service life Wide choice of displacement range, flange and shaft options Numerous applications possible TE BG TF / TG TH TK Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-197 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany 1 Torqmotor Series TE Catalogue HY11-2500/UK Ordering Code T E Displacement Housing Option Shaft Series 1 Ports Code cm3/rev 0050 50 0065 66 0080 82 0100 98 0130 130 0165 163 0195 196 0230 228 0260 261 0295 293 0330 326 0365 370 Code Ports W G 1/2 Direction of Rotation Code Rotation 0 1) Manifold M8x13 N Standard Rear port G 1/2 Axial Y 1 1)Not available for housing code L Code Shaft 26 0390 Code Option AAAB Standard AANC Shuttle valve BBCP Internal relief valve 100 bar 25 392 Code Housing 10 C 25,4 2) BBCN 2) 41 M HAAP External relief valve 100 bar HAAU External relief valve 140 bar AAMB Stainless steel shaft 6B SAE 12 D 25,4 3) 2)Not available for port code Y 3)Only 25 L Internal relief valve 140 bar possible for shaft code 26 34,5 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-198 Contents Hydraulic Controls Division Ordering Code Index Kaarst, Germany Torqmotor Series TE zm03 Catalogue HY11-2500/UK Performance Speed 5...940 rev/min Oil flow max. 75 l/min Supply pressure max. 200 bar Torque max. 550 Nm Side load TE = max. 7000 N 1 MotorSeries TE cm3/rev cont / int rev/min cont / int l/min cont / int bar max bar TE 50 50 725 / 935 35 / 45 140 / 175 TE 65 66 705 / 940 45 / 60 TE 80 82 560 / 750 45 / 60 TE 100 98 470 / 630 TE 130 130 350 / 470 TE 165 163 TE 195 196 TE 230 TE 260 tor qu e Mi n. sta rtin g Ma x. pe rfo rm an ce Ma x. dif fer en tia lp res su re Ma x. su pp ly pre ss ure Ma x. tor qu e Ma x. oil flo w Ma x. sp ee d Ge om etr ic dis pla ce me nt TE cont / int Nm cont / int KW cont / int Nm 200 90 / 115 11 72 / 92 140 / 175 200 125 / 160 15 100 / 128 140 / 175 200 160 / 200 15 128 / 160 45 / 60 140 / 175 200 190 / 240 15 152 / 192 45 / 60 140 / 175 200 255 / 320 15 204 / 256 280 / 375 45 / 60 140 / 175 200 310 / 395 15 248 / 316 235 / 315 45 / 60 140 / 175 200 390 / 480 15 312 / 384 228 265 / 330 60 / 75 120 / 150 200 380 / 480 15 304 / 384 261 230 / 290 60 / 75 110 / 140 200 400 / 525 15 320 / 420 TE 295 293 200 / 255 60 / 75 100 / 130 200 410 / 520 13 328 / 416 TE 330 326 185 / 235 60 / 75 100 / 120 200 430 / 530 13 344 / 424 TE 365 370 150 / 200 60 / 75 95 / 110 200 467 / 558 11 373 / 446 392 152 / 190 60 / 75 85 / 100 200 435 / 540 10 348 / 432 TE 390 int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-199 Contents Hydraulic Controls Division Ordering Code Index Kaarst, Germany Torqmotor Series TF Catalogue HY11-2500/UK Ordering Code T F A Series Displacement Ports Direction of Rotation 1 Housing cm3/rev 0080 81 0100 100 0130 128 A B Option code Shaft Code Code A Shaft 26 0140 141 0170 169 0195 195 0240 237 0280 280 0360 364 0405 405 0475 477 Ports Code W G 1/2 V 7/8-14 UNF O-ring N Manifold M8x13 K Manifold M6x12 For further options different to standard 'AAAB' see page 209. 47 1) 2) 1) 2) 41 6B SAE Code Not possible for housing "H" Not possible for housing "M, E, V" Dir. rotation 44 Pitch 12/24 0 45 Standard 1 08 Code Housing Rear Ports E 46 M Code Ports Y G 1/2 Axial A 7/8-14 UNF Axial Rear Ports Code H 3)V 3)Only possible with rear port X G 1/2 Radial B 7/8-14 UNF Radial L Manifold Radial M8x13 Dir. rotation 0 Standard 1 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-200 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany Torqmotor Series TF zm05 Catalogue HY11-2500/UK Performance Speed 5...750 rev/min Oil flow max. 100 l/min 1 Supply pressure max. 300 bar Torque max. 900 Nm Side load max. 16.000 N tor qu e Mi n. sta rtin g Ma x. pe rfo rm an ce Ma x. dif fer en tia lp res su re Ma x. su pp ly pre ss ure Ma x. tor qu e Ma x. oil flo w Ma x. sp ee d Ge om etr ic dis pla ce me nt TF MotorSeries TF cm3/rev rev/min cont / int l/min cont / int bar bar cont / int Nm max KW cont / int Nm TF 80 81 550/730 45/60 200/280 300 215/295 19 172/236 TF 100 100 600/750 60/75 160/240 300 210/315 21 168/252 TF 130 128 470/580 60/75 140/200 300 240/350 19 192/280 TF 140 141 370/530 60/75 140/200 300 250/390 18 197/308 TF 170 169 355/440 60/75 140/200 300 330/485 19 264/388 TF 195 197 300/380 60/75 140/200 300 380/560 19 304/448 TF 240 238 320/420 75/100 140/200 300 460/685 24 368/548 TF 280 280 270/350 75/100 140/200 300 550/800 24 440/640 TF 360 364 200/260 75/100 300 590/910 24 510/780 TF 405 405 170/230 75/100 130/175 300 650/910 21 575/789 TF 475 477 150/200 75/100 115/140 300 680/850 17 603/740 130/200 int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-201 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany Torqmotor Series TG Catalogue HY11-2500/UK Ordering Code T G A Series Displacement Direction of Rotation Ports 1 A A B Option code Housing Shaft Code cm 3/rev 0140 140 0170 169 0195 195 0240 237 0280 280 0335 337 0405 405 0475 476 0530 529 0625 624 0785 786 0960 958 Code Ports Code W G 1/2 V 7/8-14 UNF O-ring Shaft For further options different to standard 'AAAB' see page 209. 44 1) 2) 1) N Manifold M8x13 2) K Manifold M6x12 Pitch 12/24 45 Code Not possible for housing "H" Not possible for housing "M, E, V" Dir. rotation 08 0 46 Standard 1 Code Housing Rear Ports E Rear Ports M Code Ports Y G 1/2 Axial A 7/8-14 UNF Axial Code H 3) V 3)Only possible with rear port X G 1/2 Radial B 7/8-14 UNF Radial L Manifold Radial M8x13 Dir. rotation 0 Standard 1 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-202 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany Torqmotor Series TG zm06 Catalogue HY11-2500/UK Performance Speed 5...710 rev/m Oil flow max. 115 l/min 1 Supply pressure max. 300 bar Torque max. 1490 Nm Side load max. 16.000 N tor qu e Mi n. sta rtin g Ma x. pe rfo rm an ce Ma x. su pp ly pre ss ure Ma x. tor qu e pre ss ure Ma x. dif fer en tia l Ma x. oil flo w Ma x. sp ee d Ge om etr ic dis pla ce me nt TG MotorSeries TG cm3/rev cont / int rev/min cont / int l/min cont / int bar bar cont / int Nm max KW cont / int Nm TG 140 140 530/710 75/100 200/280 300 400/ 545 33 320/436 TG 170 169 440/575 75/100 200/280 300 485/ 670 33 388/536 TG 195 195 380/510 75/100 200/280 300 560/ 770 33 448/616 TG 240 237 320/420 75/100 200/280 300 685/ 945 32 548/756 TG 280 280 270/350 75/100 200/280 300 800/1100 31 640/880 TG 335 337 225/290 75/100 200/280 300 980/1350 30 784/1080 TG 405 405 185/245 75/100 170/240 300 960/1350 27 768/1080 TG 475 476 160/240 75/115 140/200 300 960/1400 28 768/1120 TG 530 529 140/215 75/115 140/170 300 1050/1280 23 840/1024 TG 625 624 120/185 75/115 120/160 300 1040/1360 20 832/1088 TG 785 786 95/145 75/115 100/140 300 1150/1490 17 920/1192 TG 960 958 78/119 75/115 70/100 300 925/1390 12 740/1112 int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-203 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany Torqmotor Series BG Catalogue HY11-2500/UK Ordering Code B G Series Displacement 1 Housing Code cm 3/rev 0140 140 0170 169 0195 195 0240 237 0280 280 0335 337 0405 405 0475 476 0530 529 0625 624 0785 786 0960 958 Direction of Rotation Ports Code Ports S 7/8-14 SAE O-ring Option Shaft Code Shaft Code Option For further options AAAB different to standard 'AAAB' see page 209. 05 Pitch 12/24 19 03 31.75 08 Code Housing Code Dir. rotation A 0 Standard C 1 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-204 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany Torqmotor Series BG Catalogue HY11-2500/UK Ordering Code Code: 05 1 Code: 19 Performance Torque (wet operation) Pressure rating Speed dyn. Ms Nm 1000 p min. bar 19-21 p max. bar 210 n max. rev/min 710 Code: 03 Working Stroke cm 3 22.5 max. Code: 08 Size Weight Code A+C BG140 BG170 BG195 BG240 BG280 BG335 kg "L" mm Size Weight Code A+C 27.3 27.5 27.8 28.1 28.5 28.9 192.3 195.3 198.6 203.2 208.0 214.4 BG405 BG475 BG530 BG625 BG785 BG960 kg "L" mm 29.5 30.2 30.9 31.7 33.2 34.9 221.7 230.4 236.7 246.1 265.2 284.2 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-205 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany Torqmotor Series TH Catalogue HY11-2500/UK Ordering Code T H A Series Displacement Direction of Rotation Ports 1 A A B Option code Housing Shaft Code cm 3/rev 0140 140 0170 169 0195 195 0240 237 0280 280 0335 337 0405 405 0475 476 0530 529 0625 624 0785 786 0960 958 For further options different to standard 'AAAB' see page 209. Code Ports S 7/8-14 UNF O-ring Code Shaft 31 Code 32 0 Dir. rotation Standard 1 Code Housing Rear Ports Rear Ports M Code Ports Code U Y G 1/2 Axial A 7/8-14 UNF Axial X Dir. rotation 0 G 1/2 Radial Standard B 7/8-14 UNF Radial L Manifold Radial M8x13 1 Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-206 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany Torqmotor Series TH zm07 Catalogue HY11-2500/UK Performance Speed 5...660 rev/min Oil flow max. 115 l/min Supply pressure max. 300 bar Torque max. 1490 Nm Side load max. 30.000 N 1 MotorSeries TH cm3/rev cont / int rev/min cont / int l/min cont / int bar bar cont / int Nm TH 140 140 460/660 75/100 200/280 300 TH 170 169 400/560 75/100 200/280 300 TH 195 195 340/480 75/100 200/280 TH 240 237 270/400 75/100 200/280 TH 280 280 230/340 75/100 TH 335 337 190/280 75/100 TH 405 405 170/240 TH 475 476 150/240 TH 530 529 TH 625 TH 785 TH 960 tor qu e Mi n. sta rtin g Ma x. pe rfo rm an ce Ma x. tor qu e Ma x. dif fer en tia lp res su re Ma x. su pp ly pre ss ure Ma x. oil flo w Ma x. sp ee d Ge om etr ic dis pla ce me nt TH max KW cont / int Nm 400/ 540 33 320/430 485/ 650 33 380/540 300 560/ 770 33 450/620 300 685/ 920 32 550/740 200/280 300 800/1100 31 640/880 200/280 300 980/1350 30 790/1080 75/100 170/240 300 960/1350 27 770/1080 75/115 140/200 300 960/1400 28 770/1120 130/220 75/115 140/170 300 1050/1280 23 840/1024 624 110/190 75/115 120/160 300 1040/1360 20 830/1090 786 90/150 75/115 100/140 300 1150/1490 17 920/1200 958 80/120 75/115 70/100 300 925/1390 12 740/1110 int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-207 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany Torqmotor Series TK zm08 Catalogue HY11-2500/UK Ordering Code T A K Series Housing Displacement Ports Shaft Direction of Rotation A A B Option 1 Code cm 3 /rev 0250 250 0315 315 0400 400 0500 500 Code Code Ports 3/4 Split Flange Manifold Rotation 0 4 Code Shaft Standard 63 0630 630 0800 800 1000 1000 1 5/16-12 SAE 1 32 5 36 Code Housing 64 K T Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-208 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany Torqmotor Series TK Catalogue HY11-2500/UK Performance Speed 5...520 rev/min Oil flow max. 225 l/min Supply pressure max. 330 bar Torque max. 2700 Nm Side load TK = max. 26000 N MotorSeries TK cm3/rev tor qu e Mi n. sta rtin g Ma x. pe rfo rm an ce Ma x. dif fer en tia lp res su re Ma x. su pp ly pre ss ure Ma x. tor qu e Ma x. oil flo w Ma x. sp ee d Ge om etr ic dis pla ce me nt 1 rev/min cont / int l/min cont / int bar max bar cont / int Nm cont / int KW cont / int Nm 690 / 880 TK 250 251 520 114 / 133 240 / 310 330 815 / 1040 49 TK 315 315 410 114 / 133 240 / 310 330 1030 / 1315 47 950 / 1220 TK 400 400 370 114 / 151 205 / 275 290 1150 / 1525 49 1050 / 1410 TK 500 500 300 114 / 151 205 / 275 290 1440 / 1915 48 1320 / 1780 TK 630 629 240 114 / 151 205 / 225 240 1620 / 1715 34 1500 / 1620 TK 800 800 275 151 / 227 190 / 205 240 1915 / 2300 44 1740 / 1900 TK 1000 1000 220 151 / 227 175 / 190 220 2410 / 2660 35 1980 / 2180 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-209 TE TE TE TE TE TE TE TE TE TE TE TE TE TE 50 65 80 100 130 165 195 230 260 295 330 365 390 cm3/rev 50 66 82 98 130 163 196 228 261 293 326 370 392 rev/min 725 705 560 470 350 280 235 265 230 200 185 150 152 / / / / / / / / / / / / / 935 940 750 630 470 375 315 330 290 255 235 200 190 cont / int l/min 35 45 45 45 45 45 45 60 60 60 60 60 60 / / / / / / / / / / / / / 45 60 60 60 60 60 60 75 75 75 75 75 75 Ma x. pe rfo rm an ce Ma x. tor qu e Ma x. dif fer ent ial pre ssu re Ma x. o il fl ow Ma x. sp ee d Mo 1 Ge om etr ic tor ran ge dis pla ce me nt Technical Selection Guide Ma x. s upp ly p res sur e Torqmotor Series TE, TF, TG/BG, TH Catalogue HY11-2500/UK cont / int bar bar cont / int Nm max KW 140 / 175 140 / 175 140 / 175 140 / 175 140 / 175 140 / 175 140 / 175 120 / 150 110 / 140 100 / 130 100 / 120 95 / 110 85 / 100 200 200 200 200 200 200 200 200 200 200 200 200 200 90 / 115 125 / 160 160 / 200 190 / 240 255 / 320 310 / 395 390 / 480 380 / 480 400 / 525 410 / 520 430 / 530 467 / 558 435 / 540 11 15 15 15 15 15 15 15 15 13 13 11 10 cm3/rev rev/min cont / int l/min cont / int bar bar cont / int Nm max KW 81 100 128 141 169 197 238 280 364 405 477 550/730 600/750 470/580 370/530 355/440 300/380 320/420 270/350 200/260 170/230 150/200 45/60 60/75 60/75 60/75 60/75 60/75 75/100 75/100 75/100 75/100 75/100 200/280 160/240 140/200 140/200 140/200 140/200 140/200 140/200 130/200 130/175 115/140 300 300 300 300 300 300 300 300 300 300 300 215/295 210/315 240/350 250/390 330/485 380/560 460/685 550/800 590/910 650/910 680/850 19 21 19 18 19 19 24 24 24 21 17 TG/BG TH cm3/rev rev/min cont / int l/min cont / int bar bar cont / int Nm max KW TG/BG,TH 140 TG/BG,TH 170 TG/BG,TH 195 TG/BG,TH 240 TG/BG,TH 280 TG/BG,TH 335 TG/BG,TH 405 TG/BG,TH 475 TG/BG,TH 530 TG/BG,TH 625 TG/BG,TH 785 TG/BG,TH 960 140 169 195 237 280 337 405 476 529 624 786 958 530/710 440/575 380/510 320/420 270/350 225/290 185/245 160/240 140/215 120/185 95/145 78/119 75/100 75/100 75/100 75/100 75/100 75/100 75/100 75/115 75/115 75/115 75/115 75/115 200/280 200/280 200/280 200/280 200/280 200/280 170/240 140/200 140/170 120/160 100/140 70/100 300 300 300 300 300 300 300 300 300 300 300 300 400/ 545 485/ 670 560/ 770 685/ 945 800/1100 980/1350 960/1350 960/1400 1050/1280 1040/1360 1150/1490 925/1390 33 33 33 32 31 30 27 28 23 20 17 12 TK cm3/rev rev/min cont / int l/min cont / int bar bar cont / int Nm max KW TK 250 TK 315 TK 400 TK 500 TK 630 TK 800 TK 1000 251 315 400 500 629 800 1000 520 410 370 300 240 275 220 114 114 114 114 114 151 151 240 240 205 205 205 190 175 330 330 290 290 240 240 220 815 / 1040 1030 / 1315 1150 / 1525 1440 / 1915 1620 / 1715 1915 / 2300 2410 / 2660 49 47 49 48 34 44 35 TF TF TF TF TF TF TF TF TF TF TF TF 80 100 130 140 170 195 240 280 360 405 475 / / / / / / / 133 133 151 151 151 227 227 / / / / / / / 310 310 275 275 225 205 190 Side loads TE 7,000 N Side loads TF 16,000 N Side loads TG/BG 16,000 N TH 30,000 N Side loads TK 26,000 N int. = Intermittent operation rating applies to 10% of every minute. Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-210 Contents Hydraulic Controls Division Ordering Index Kaarst,Code Germany Torqmotor Series TF, TG/BG, TH Catalogue HY11-2500/UK Accessories Option Code Description Series TF Series TG Series TH Series BG AAAA Black paint X X X X AAAH FPM seals X X AABP Castle nut X X X X AAFX Shuttle valve X X X X BBBF Internal relief valve 200 bar X X X X BBBJ Internal relief valve 100 bar X X X X BBBM Internal relief valve 70 bar X X X X BBBN Internal relief valve 140 bar X X X X BBCG Internal relief valve 170 bar X X X X HAAF External relief valve 100 bar ( M6 ) X X HAAP External relief valve 100 bar ( M8 ) X X HAAH External relief valve 140 bar ( M6 ) X X HAAU External relief valve 140 bar ( M8 ) X X HAAK External relief valve 170 bar ( M6 ) X X HAAX External relief valve 170 bar ( M8 ) X X HAAM External relief valve 200 bar ( M6 ) X X HABA External relief valve 200 bar ( M8 ) X X JAAB Motor-brake combination 11 bar X JAAD Motor-brake combination 16 bar X JAAG Motor-brake combination 22 bar X JAAJ Motor-brake combination 11 bar X X JAAL Motor-brake combination 16 bar X X JAAN Motor-brake combination 22 bar X X JAAT Motor-brake combination 22 bar X X JAAW Motor-brake combination 22 bar X X For further options please request Parker sales organisation Motoren_GB.PM6.5MM Parker Hannifin GmbH Hydraulics Home 1-211 Contents Hydraulic Controls Division Ordering Index Kaarst, Code Germany 1
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