DECOILING STRAIGHTENING FEEDING ACCUMULATING

DECOILING
STRAIGHTENING
FEEDING
ACCUMULATING
WELDING
REWINDING
Watch Industry
Furniture Industry
Communications Industry
Medical Industry
Automotive Industry
Bicycle Industry
Aircraft Industry
Building Industry
Consultancy, design, production, after-sales service
Content
02 | 03 Consultancy, design, production, after-sales service
04 | 05 Special Plants
06 | 07 Strip decoiling and strip coiling
08 | 09 Strip straightening and part levelling
10 | 11 Strip decoiling, straightening and feeding
12 | 13 Strip welding and strip accumulating
14 | 15 Wire decoiling, straightening and cut to length
SOPREM is your partner for tailor-made
solutions in mechanical engineering.
We offer our customers consultation
and planning as well as production
and after-sales service.
We have over 45 years’ experience in
different industrial sectors providing
experience for the benefit of our customers, as we offer comprehensive
consultancy and find the most economic solution for every application.
We use high quality materials and the
latest drive and control technology.
The awareness of quality results from
reliable machinery with a long operating life in a long-term investment.
02 | 03
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> 01 Design and Development
Planning and preparation of the mechanical and electrical design is undertaken
by a team of highly experienced designers. They design complex machines,
strip feeding lines and control units; our production capability is supported
through partnerships with specially selected engineering companies.
> 02 Production
Our CNC-controlled production machinery can produce parts economically
within the required tolerances. Around 50 per cent of our products are produced
at SOPREM, so that we achieve high flexibility throughout the planning and
management of our production.
> 03 Assembly
Our large assembly workshop allows the installation and testing of largedesigned systems. Mechanical and electrical installation is undertaken by
a well-trained team of mechanics, installation engineers and electronic
specialists.
> 04 After-sales services
Our technical customer back-up service can give you excellent after-sales
advice, and fault-finding remedies can often be found through a telephone
call. SOPREM holds a large variety of spare parts in stock, ready for quick
instant despatch.
Special Plants
> 01
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Automation is a SOPREM speciality.
For over 45 years we have designed
and built tailor-made machines for our
customers. Especially in the watchmaking industry, where we have automated many production processes.
With this experience we are also able
to solve your production problems in
strip and wire feeding.
Please call us, we would be more than
pleased to help and advise you.
04 | 05
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> 01 Strip feeding lines
SOPREM builds strip feeding lines which include decoiling, straightening
and feeding of strips up to a width of 600 mm and a thickness of up to
11 mm. These units can be obtained in long and short versions. This fully
developed technique increases strip speeds and the productivity of your
machine.
> 02 Accumulating lines
Our linear and parallel accumulators are suitable to feed pipe production
installations as well as galvanic coating plants and colour coating plants.
We optimize your production process with tailor-made solutions.
> 03 Cut-to-length lines
Wire and strip cutting units made by SOPREM include integrated straighteners, lateral positioning systems, hydraulic cutting scissors and piling systems. Our range of products includes flexible machinery for strip and wire
processing with short changeover times from strip to wire feeding.
> 04 Respooling lines
We build strip and wire respoolers with precise coil or spool rewinding.
We offer multiple solutions including a fully automatic babycoil exchange
system.
> 05 Transverse strip cutting lines
The transverse strip cutting lines for the production of boards made of highstrength steel include an integrated precision straightening unit with lateral
positioning of the strip. This enables continuous transverse cutting and ensures
length precision and flatness of the parts.
> 06 Strip welding lines
Strips are economically joined with our strip welding machines. They reduce
changeover times and avoid dangerous punching processes during coil exchange.
> 07 Part levellers
We build part levellers and lines for economic straightening of uneven parts. Our
production range covers several grades of automation. Straightening tests are
carried out in our laboratory or by means of a test machine in your facilities.
> 08 Strip rolling lines
We offer different versions of strip rolling lines. Especially for thin and narrow
strips we can offer attractive solutions. Please inquire, we will gladly advise
you.
Strip decoiling and strip coiling
> 01
The decoilers for vertical decoiling are
often equipped with a precision coil
mandrel with central adjustable strip
tension, recommended when using
thin and narrow strips to protect the
strip edges.
SOPREM’s smallest decoilers are
suitable for a max. coil weight of
30 kg and 100 kg respectively. Several
thousands of these are used all over
the world, especially in the watchmaking and small electronic components industries. We also offer a wide
range of options, e.g. different loop
controls, paper decoiling and rewinding as well as double decoilers.
06 | 07
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> 01
Decoiler-rewinder for a max. coil weight of 1,500 kg
or 2,500 kg, including precision coil mandrel with
central coil tension. We also offer options such as
different drive systems, pressure arms and various
loop controls.
> 04
Cradle decoiler for a max. coil weight of 200 or
500 kg, including two shafts, which can be equipped
with abrasion resistant rubber. The spool is placed
on the powered shafts. A strip straightener can be
added as an option.
> 02
Decoiler-rewinder for a max. coil weight of 30 kg,
including coil mandrel and additional paper decoilerrewinder. This version is especially suitable to
rewind pre-punched strips. The decoiler is often
used in the production of small electrical components and in the watch-making industry.
> 05
Double decoiler with a max. load weight of 200,
500 and 1,250 kg, enabling coil handling to be
significantly reduced. Small decoilers for 30 kg and
100 kg can also be supplied as double decoilers.
Larger decoilers can be supplied upon request.
> 03
Decoiler-rewinder for a max. coil weight of 100 kg,
including precision coil mandrel with central coil
tension. The loop is controlled by a capacity sensor.
The decoiler is used to decoil thin, narrow strips
and is often used in the production of small electrical components and in the watch-making industry.
> 04
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Triple pallet decoiler with fine adjustable strip pull
is suitable for decoiling thin, narrow strips. Our
product range comprises single, double and triple
pallet decoilers. A wide range of options allows us
to supply specific client solutions.
Decoiler-rewinder type H
Max.
loading
Max. coilouter - Ø
Strip width
30 kg
650 / 850
5 – 60 mm
100 kg
650 / 850
5 – 100 mm
200 kg
1,000 / 1,200
5 – 200 mm
500 kg
1,000 / 1,200
5 – 300 mm
1,000 kg
1,000 / 1,200
10 – 300 mm
1,500 kg
1,000 / 1,200
10 – 300 mm
2,000 kg
1,000 / 1,600
20 – 300 mm
Larger decoilers are available upon request
Pallet-decoiler type PH
Max.
loading
tableouter-ø
max. loading
height
1,000 kg
1,000 / 1,500
800 mm
1,500 kg
1,000 / 1,500
800 mm
2,500 kg
1,000 / 1,500
800 mm
4,000 kg
1,000 / 1,500
800 mm
Pallet-decoilers are available with 1, 2 or 3 levels
Strip straightening and part levelling
> 01
More and more often the punching industry uses a motorized strip straightener in front of the press. Straightening conserves tools thereby producing
more accurate components. As the
strip is fed over the loop into the roller
feed without any pulling force, higher
production rates can be achieved.
Part levellers can be used with lasers.
The parts cut out by laser must often
be straightened afterwards. SOPREM
has acquired the Schubert-straightening-program and offers a wide
product range.
Straightening tests:
Tests are carried out prior to any machine purchase, we determine the
correct straightener size and the most
suitable straightening geometry.
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> 01
Strip leveller with 19 straightening rolls including
an ultrasonic loop control. The upper part of the
leveller can be inclined longitudinally and transversally, enabling straightening of strips with wavy
edges. The lower part of the leveller can be pulled
out for easy cleaning of the straightening rolls.
> 02
Strip straightener with 5 straightening rolls including an ultrasonic loop control. This cost effective
straightener is used for straightening coil curving.
As an option, the upper part of the straightener
can be pulled out simplifying cleaning of the
straightening rolls.
> 03
Parts leveller with 19 straightening rolls with 6 mm
diameter enabling straightening of material thicknesses ranging from 0,05 - 1 mm. As an option, we
offer automatic feeding and ejection of parts. This
straightener can also be supplied with loop control
and used as a strip leveller.
> 03
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Strip straightener with 9 straightening rolls and
ultrasonic loop control producing an excellent
straightening result. As an option we can construct
the upper part of the straightener to be pulled out,
thereby simplifying cleaning of the straightening
rolls. Also the infeed of the straightening rolls can
be motorized.
Straightener with 5 – 17 straightening rolls
> 05
Parts leveller with 23 straightening rolls with 50 mm
diameter rolls enabling straightening of material
thicknesses ranging from 0,5 - 8 mm. Optionally
we offer automatic feeding and ejection of parts.
This leveller can also be supplied with loop control
and be used as a strip leveller.
straight.
rolls
strip
thickness
strip width
max.
Max. cross
section with
400 N/mm2
5 × ø 40
0.4 – 2.0 mm
130 / 200 mm
260 mm2
7 × ø 60
0.6 – 2.8 mm
200 / 300 mm
560 mm2
7 × ø 80
0.8 – 4.5 mm
200 / 300 mm
900 mm2
9 × ø 25
0.1 – 1.0 mm
100 / 160 mm
130 mm2
9 × ø 32
0.2 – 2.2 mm
100 / 160 mm
320 mm2
9 × ø 32
0.2 – 1.5 mm
200 / 250 mm
300 mm2
9 × ø 44
0.3 – 4.0 mm
100 / 160 mm
400 mm2
9 × ø 44
0.3 – 2.5 mm
250 / 350 mm
520 mm2
11 × ø 60
0.4 – 2.5 mm
300 mm
750 mm2
17 × ø 10
0.08 – 0.6 mm
60 mm
35 mm2
Leveller with 19 – 23 straightening rolls
straight.
rolls
strip
thickness
strip width
max.
Max. cross
section with
400 N/mm2
19 × ø 6
0.05 – 1.0 mm
85 mm
34 mm2
19 × ø 9
0.07 – 1.5 mm
120 mm
96 mm2
19 × ø 12
0.1 – 1.5 mm
160 mm
240 mm2
19 × ø 16
0.2 – 2.0 mm
160 / 250 / 350
290 mm2
19 × ø 25
0.3 – 3.0 mm
200 / 350 / 450
500 mm2
19 × ø 35
0.5 – 4.0 mm
250 / 350 / 450
1,000 mm2
23 × ø 30
0.3 – 6.0 mm
350 / 630 mm
2,520 mm2
23 × ø 50
0.5 – 8.0 mm
350 / 630 mm
4,410 mm2
Strip decoiling, straightening and feeding
> 01
If there is insufficient space in your
workshop, you will find the solution
in the compact design of SOPREM
equipment. We combine the decoiler
with the straightener to a strip feeding
system. Optionally the straightener
can be equipped with an integrated
feed. This compact design allows you
to easily incorporate the equipment in
a cut-to-length line or in a strip feeding system. The loop between the
straighter and the press is not necessary in this system.
The compact designs of SOPREM
equipment are becoming more and
more popular, as they allow optimum
use of production space.
> 02
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Decoiling-straightening machine equipped with
a decoiler and precision leveller with 19 straightening rolls. The upper part of the leveller can be
inclined longitudinally and transversally enabling
even straightening of strips with wavy edges. The
lower part of the leveller can be pulled out for easy
cleaning of the straightening rolls.
> 04
Decoiling, straightening and feeding unit equipped
with decoiler, loop cabinet, strip gripper and
straightener with integrated feeder. This compact unit enables strip feeding of a max. width of
300 mm and a thickness ranging from 1,5 – 8 mm.
After the straightener, the strip is fed directly into
the press. The strip loop can be omitted.
Roller feeder type WV
> 02
Roller feeder with high precision can easily be
retrofitted to the press. This roller feeding series
ensures high feeding rates with precision positioning. The hardened, ground feeding rolls can also
be hard chromium plated.
> 05
Decoiling-straightening machine equipped with a
decoiler, inserting table, straightener and conveyor
table. This compact unit enables feeding of strips
of a max. width of 300 mm and a thickness of
5 mm. A loop is necessary between the straightener and the press.
> 03
Decoiling-straightening machine equipped with
double decoiler and a straightener with 9 straightening rolls. The double decoiler is equipped with
2 precision coil mandrels, for a max. coil weight of
1,000 kg. The upper part of the straightener can
be moved to one side, which simplifies cleaning of
the straightening rolls.
> 06
Decoiling-straightening machine equipped with
pallet decoiler and precision leveller with 19
straightening rolls. The strip diversion is ideally
suited for narrow, thin strips. The upper part of
the straightener can be inclined longitudinally and
transversally. The lower part of the straightener
can be pulled out for cleaning.
Type
strip
thickness
strip width
Max. cross
section with
400 N/mm2
WV 50/100
0.1 – 2.5 mm
100 mm
250 mm2
WV 50/160
0.1 – 2.0 mm
160 mm
300 mm2
WV 50/250
0.1 – 2.0 mm
250 mm
350 mm2
WV 80/200
0.2 – 4.0 mm
200 mm
800 mm2
WV 80/300
0.2 – 4.0 mm
300 mm
900 mm2
WV 80/500
0.2 – 4.0 mm
500 mm
1000 mm2
WV 150/300
0.2 – 6.0 mm
300 mm
2000 mm2
WV 150/500
0.2 – 6.0 mm
500 mm
2500 mm2
WV 150/650
0.2 – 6.0 mm
650 mm
3000 mm2
Strip welding and strip accumulating
> 01
Strip feeding lines and strip accumulators are necessary because of the
high production requirements in compound pipe production. Non-stop production places the highest demands
on the reliability of the strip accumulator
and the welding unit. If the first strip
end welding fails, the strip accumulator
needs to have sufficient material for
the second weld.
SOPREM builds this equipment to
highest quality standards meeting all
the requirements of a 24 / 7 non-stop
production.
12 | 13
> 02
> 01
Strip end welding machine with automatic strip
cutting, strip positioning and welding. The equipments control system enables parameter setting
of starting, main and end current flows, etc. The
integrated formula management allows fast repetitive welding of different kinds of strips.
> 02
Strip accumulator unit for compound pipe production, equipped with two connected decoilers,
a strip end welding machine, a linear accumulator
and a feeder. The unit is very well suited for a 24 / 7
non-stop production.
> 03
> 03
Strip accumulator unit for cooling tube production,
equipped with a pallet decoiler, a strip end welding machine, a parallel accumulator and a feeder.
The unit is very well suited for a 24 / 7 non-stop
production.
Strip end welding machine type SGA
max. strip width
max. strip thickness
table height
120 mm
1.5 mm
1,100 mm
250 mm
1.0 mm
1,100 mm
350 mm
1.0 mm
1,100 mm
Wire decoiling, straightening and cut to length
> 01
Modern production companies automate wire feedings with decoilers,
straightening-feeding systems and
cut-to-length lines.
While decoiling larger diameter wires
used in the production of connecting
elements, the wire spring back must
be compensated for. For this, we recommend the decoiler with loop arm
and spring compensation system.
Wires with a very thin diameter, used
in the production of small draft or
compression springs, loop controls
with very low wire loads are necessary.
SOPREM can supply wire decoilers
equipment for both requirement producing improved productivity.
14 | 15
> 02
> 01
Wire decoiler, straightener, cut-to-length unit to
produce axes for peppermills or for general connection elements. Parameter setting of the wire
feed with a CNC-control system. The integrated
length measuring system guarantees repeated
accuracy. The hydraulic cutting scissors ensure a
straight cut.
> 02
Wire decoiler with a max. coil weight of 80 kg
equipped with loop control for minimum wire load.
This construction is especially suitable for decoiling wires with a small diameter. The decoiler is
often used in the spring industry.
> 03
Wire decoiler with a max. coil weight of 1,000 or
2,500 kg equipped with a re-inforced loop control and release spring system compensating for
the wire spring back. This equipment is ideal for
decoiling large diameter wires.
> 03
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> 04
Wire rewinder with electronically controlled lateral
wire positioning. The max. load is 200 or 500 kg.
This equipment is suitable to rewind wires with
medium diameters and for high lateral wire positioning requirements. The rewinder is also suitable
for rewinding strips.
Wire decoiler type DH
> 05
Wire rewinder with mechanically controlled lateral
wire positioning. The max. load is 30 or 100 kg.
This equipment is suitable for the rewinding of
small diameter wires and for low lateral wire positioning requirements. The rewinder is also suitable
for rewinding strips.
max.
loading
table
outer - Ø
coil inner - Ø
Coil
height
30 kg
500 mm
150 – 400 mm
180 mm
80 kg
700 mm
200 – 600 mm
200 mm
200 kg
1,000 mm
250 – 800 mm
300 mm
500 kg
1,200 mm
300 – 1,000 mm
450 mm
1,000 kg
1,200 mm
400 – 1,000 mm
800 mm
1,500 kg
1,200 mm
400 – 1,000 mm
800 mm
2,000 kg
1,400 mm
600 – 1,000 mm
1,000 mm
Larger decoilers are available upon request
SOPREM Automation AG
Schlettstadtstrasse 4
CH-2540 Grenchen
Switzerland
Tel. +41 32 644 35 35
Fax+41 32 644 35 11
www.soprem.ch
[email protected]